ACO Technologies - ACO CivicDrain/Channel Drains

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ACO CivicDrain 速

Light to medium duty channel drainage system ACO CivicDrain 速


ACO CivicDrain® CHANNEL DRAINS Load Class (DIN 19580)

Optimum solution

Benefits for Specifiers

ACO CivicDrain is an interconnecting general purpose surface water channel drainage system, which has been designed as the optimum solution to a wide range of applications. Depending on which grating is selected, applications up to and including Load Class C can be considered.

Block paviour compatibility through

Lower Costs

Wide range of gratings for different

®

ACO CivicDrain is designed to reduce installation time with it’s interlocking end profiles and lightweight units, offering cost advantages to specifiers and contractors. ®

flat-sided channel unit design

Neat appearance from overlay grating 4 depths for Stepped invert designs Sump and Universal Gully outlet

connections to underground drainage. load classes.

Complies with DIN 19580 (prEN1433).

Benefits for Contractors Simple scheme layout with rapid unit installation (see page 10 for installation details)

Overlay gratings offer excellent edge protection to channel units.

Lightweight channel units - maximum weight less than 25kg

Wide range of gratings available

Standards Compliance

Free Technical Support To support the specifier and contractor in designing and installing ACO CivicDrain® schemes, ACO’s Design Services Department offers computer-aided scheme design, hydraulic performance calculations and installation advice services. Telephone Hotline:

01462 816666 Fax Hotline:

01462 851081 E-mail:

2

draintechnical@aco.co.uk Website:

www.aco.co.uk

ACO CivicDrain® has been certified to DIN 19580 (prEN1433) Load Class A to C, depending on grating selected (see page 9). Contact the ACO Design Services Department for more standards details and certificate copies.


ACO CivicDrain速 CHANNEL DRAINS

Hydraulic choices with ACO CivicDrain速 1. Constant Invert, Level Ground

- effective drainage but may need more regular maintenance due to greater chance of silting. 2. Constant Invert, Sloped Ground

- improved hydraulic capacity over system 1.

3. Sloping Invert, Level Ground

- 0.5% invert slope provides positive drainage to outlet for petrol or chemicals etc. 4. Sloping Invert, Sloping Ground

- improved hydraulic capacity over 3.

5. Stepped Invert, Level Ground

- will give a similar hydraulic capacity as sloping invert 3.

Minimal lifetime maintenance 3-4 times compressive strength of

10 20 30 40 50 60 70 80 90 100

ss

* te re nc e co et te cr sin re on Re c nc y co ar in ed rd rc O fo -in re

la

G

opc (ordinary Portland cement), so equivalent strength products can be made lighter

Compressive strength strength (N/mm2)

Resin concrete

Water absorption <0.01% by weight*

Water absorption

depth (mm)

0.5 1.0 1.5 2.0

Re e*

d

e et

r nc

co

te re

nc

co

e rc

fo

t re nc

y

co

ar

-in re

in

sin

rd

ss

la

O

G

*BBA report No. 1580

3


ACO CivicDrain速 G306

CHANNEL RANGE LAYOUT

G20

G19

G18

G17

G15

G16

G13

G14

G12

G11

G10

G9

G7

G8

G6

G4

G5

G2

G3

G1

Universal endcaps

G30.0

G20.0

G5.0 G5.1 G058

G10.0

G0.0 G0.1 G008

Channels 1000mm continuous fall

G20.1

G30.1

G208/209

G308/309

G123

Channels 500mm level inverts with junction knockouts

G10.1

Channels 1000mm level invert

G108/109

Step connector

G900

Inlet/outlet endcaps

601 602 607

Sumps

Gully unit

4


ACO CivicDrain® PARTS TABLE

Channels - sloping invert

Description

Dimensions (mm) Depth Order no. Overall Invert

Width Bore

Overall

Weight Length (kg)

Connection Availability Knockout Union Sump Gully Unit

G1

6001

150/155

130/135

G2

6002

155/160

135/140

100

130

1000

12.2

-

-

601/602/607 G306

G008

-

100

130

1000

12.7

-

-

601/602/607 G306

-

-

G3

6003

160/165

G4

6004

165/170

140/145

100

130

1000

12.8

-

-

601/602/607 G306

-

-

145/150

100

130

1000

13.4

-

-

601/602/607 G306

-

G5*

6005

-

170/175

150/155

100

130

1000

13.6

820

-

601/602/607 G306

G058

G6

-

6006

175/180

155/160

100

130

1000

14.2

-

-

601/602/607 G306

-

-

G7

6007

180/185

160/165

100

130

1000

14.6

-

-

601/602/607 G306

-

-

G8

6008

185/190

165/170

100

130

1000

14.7

-

-

601/602/607 G306

-

-

G9

6009

190/195

170/175

100

130

1000

15.7

-

-

601/602/607 G306

-

-

G10*

6010

195/200

175/180

100

130

1000

16.2

820

G900

601/602/607 G306

G108/109 -

G11

6011

200/205

180/185

100

130

1000

17.1

-

-

601/602/607 G306

-

-

G12

6012

205/210

185/190

100

130

1000

17.3

-

-

601/602/607 G306

-

-

G13

6013

210/215

190/195

100

130

1000

17.4

-

-

601/602/607 G306

-

-

G14

6014

215/220

195/200

100

130

1000

17.5

-

-

601/602/607 G306

-

-

G15*

6015

220/225

200/205

100

130

1000

17.9

820

-

601/602/607 G306

-

-

G16

6016

225/230

205/210

100

130

1000

18.4

-

-

601/602/607 G306

-

-

G17

6017

230/235

210/215

100

130

1000

18.5

-

-

601/602/607 G306

-

-

G18

6018

235/240

215/220

100

130

1000

18.8

-

-

601/602/607 G306

-

-

G19

6019

240/245

220/225

100

130

1000

19.0

-

-

601/602/607 G306

-

-

G20*

6020

245/250

225/230

100

130

1000

19.4

820

G900

601/602/607 G306

G208/209 -

1000mm

Outlet Endcap

Step Connector

100mm

130230mm

150-250mm

130mm

Closing Endcap

Ø110mm

90mm

5 *

These channels have a preformed Ø110mm round knockout for vertical outlet.

Note: As with all pre-cast products, polymer concrete units are subject to weight and dimensional tolerances.


ACO CivicDrain® PARTS TABLE

Channels - level invert

Description

Dimensions (mm) Depth Order no. Overall Invert

Width Bore

Overall

Weight Length (kg)

Connection Availability Knockout Union Sump Gully Unit

G0.0*

6000

150

130

G0.1J*

6049

150

130

100

130

1000

14.0

820

G900

601/602/607

100

130

500

7.3

820

G900

601/602/607

G5.0*

6050

175

G5.1J*

6051

175

155

100

130

1000

14.9

820

G900

155

100

130

500

9.0

820

G900

G10.0*

6100

200

180

100

130

1000

15.4

820

G10.1J* G20.0*

6101

200

180

100

130

500

8.7

6021

250

230

100

130

1000

19.7

G20.1J*

6022

250

230

100

130

500

G30.0*

6025

300

280

100

130

1000

G30.1J*

6026

300

280

100

130

500

Outlet Endcap

Step Connector

G306

G008

G120/G123

G306

G008

G120/G123

601/602/607

G306

G058

G120

601/602/607

G306

G058

G120

G900

601/602/607

G306

G108/109 G123

820

G900

601/602/607

G306

G108/109 G123

820

G900

601/602/607

G306

G208/209 G123

10.9

820

G900

601/602/607

G306

G208/209 G123

23.5

820

G900

601/602/607

G306

G308/309 G123

12.5

820

G900

601/602/607

G306

G308/309 G123

1000mm

100mm

130280mm

150-300mm

130mm

Closing Endcap

Ø110mm

90mm

Shallow channels - level invert

Description

Dimensions (mm) Depth Order no. Overall Invert

Width Bore

Overall

Weight Length (kg)

Connection Availability Knockout Union Sump Gully Unit

G080*

6030

80

60

G0100*

6031

100

80

100

130

1000

8.4

820

-

100

130

1000

10.1

820

-

1000mm

Outlet Endcap

Step Connector

601/602/607 G006

G008

-

601/602/607 G006

G008

-

100mm

80-100mm

60-80mm

130mm

Closing Endcap

Ø110mm

90mm

6

*

These level invert channels have a preformed Ø110mm round knockout for vertical outlet.

J

Indicates availability of side junction for 90° bends.

Note: Level invert channels can be inserted to extend a run. Please refer to Channel Layout on page 4. As with all pre-cast products, polymer concrete units are subject to weight and dimensional tolerances.


ACO CivicDrain® PARTS TABLE

Endcaps - closing and outlet

Description

Order no.

Dimensions (mm) Depth Overall Invert

Overall

Length

Weight (kg)

G306 Closing

8013

300

-

-

130

25

1.6

G006 Closing (shallow)

1470

100

-

-

130

15

0.5

G008 Outlet

6055

150

130

Ø100

130

20

0.9

G058 Outlet

6056

175

155

Ø100

130

20

1.1

G108/109 Inlet/outlet†

8014

200

179

Ø100

130

25

1.0

G208/209 Inlet/outlet†

8015

250

229

Ø100

130

25

1.3

G308/309 Inlet/outlet†

8016

300

279

Ø100

130

25

1.7

130mm

Width Bore

130mm

15-25mm

100-300mm

150-300mm

130-280mm

20-25mm

Inlet/outlet endcaps

Closing endcaps

Step connectors

Description

Order no.

Dimensions (mm) Depth Overall Invert

G120 (25mm)

6439

-

25

G123 (50mm)

6052

-

50

Width Bore

Overall

Length

Weight (kg)

94

94

85

0.2

94

108

115

0.7

94mm

85mm

25mm

50mm

94mm

108mm

85mm

G120 Step connector

20mm

115mm

G123 Step connector

Sump

Description

Order no.

Dimensions (mm) Depth Overall Invert

G900

6060

635

605

Overall

Length

Weight (kg)

100

130

500

30.9

350mm

605mm

635mm

130mm

450mm 605mm

605mm 450mm

500mm

Width Bore

7 †

Drain union can be repositioned to give either an outlet or inlet configuration.

Note: As with all pre-cast products, polymer concrete units are subject to weight and dimensional tolerances.


ACO CivicDrain® PARTS TABLE

Drain unions and foul air traps

Description

Order no.

Dimensions (mm) Depth Overall Invert

Overall

Length

Weight (kg)

920 Foul air trap PVC-U Ø110mm

2640

-

360

100

110

-

0.5

940 Roddable foul air trap MDPE Ø110mm

7931

-

450

100

110

-

0.6

Width Bore

150

160

-

0.8

605

100

110

100

0.1

822 Drain union PVC-U Ø160mm

0058

-

605

150

160

150

0.5

920 Foul air trap PVC-U Ø110mm

940 Roddable foul air trap MDPE Ø110mm

400mm 29 L/S 950 Roddable foul air trap MDPE Ø160mm

605mm

400

-

605mm

-

0056

450mm 15.5 L/S

7932

820 Drain union PVC-U Ø110mm

360mm 13.5 L/S

950 Roddable foul air trap MDPE Ø160mm

820 Drain union PVC-U Ø110mm

822 Drain union PVC-U Ø160mm

Universal gully units

Description

Order no.

Dimensions (mm) Depth Overall*** Invert***

Frame

Weight (kg)

601†

33601

1315

870

400 x 400

440 x 440

78.8

602††

33602

1315

870

400 x 400

440 x 440

77.4

607††

33607

650

-

400 x 400

440 x 440

73.1

615 connector

7060

40

-

Ø360

-

7.0

Width Clear opening

660mm

660mm

100mm

440mm

870mm 1315mm

440mm

650mm

100mm

440mm

Ø360mm

No 601 and No 602 Gully Assembly

Ø360mm

Top Unit Assembly No 607 Gully Pot supplied by others

Note: Plain PVC-U Ø150 160mm Supersleeve adaptor supplied with assembly. 500mm

40-45 l/s

Ø160mm

440mm

320mm

40mm

Ø500mm

615 Connector

8

† with sediment bucket

†† without sediment bucket

***minimum with no allowance for bedding. All weights are nominal.

Note: As with all pre-cast products, polymer concrete units are subject to weight and dimensional tolerances.


ACO CivicDrain® PARTS TABLE

Gratings - Load Class A

Description

Order no.

Dimensions (mm) Width Overall Length

Slotted galvanised steel 403

6303

127

1000

3

1.6

Slotted galvanised steel 404

6304

127

500

3

0.8

Slotted stainless steel 407

6318

127

1000

3

1.6

Slotted stainless steel 408

6319

127

500

3

0.8

Slotted galvanised steel grating

Flange Thickness

Weight (kg)

Slotted stainless steel grating

Gratings - Load Class B

Description

Order no.

Dimensions (mm) Width Overall Length

Slotted galvanised steel 405

6300

127

1000

4

2.9

Slotted galvanised steel 406

6301

127

500

4

1.5

Galvanised steel mesh 413

6305

127

1000

3

3.3

Galvanised steel mesh 414

6306

127

500

3

1.7

Slotted galvanised steel grating

Flange Thickness

Weight (kg)

Galvanised steel mesh grating

Gratings - Load Class C

Description

Order no.

Dimensions (mm) Width Overall Length

Cast iron slotted 500

6314

127

500

Flange Thickness

Weight (kg)

5

2.9

‘Heelguard’ cast iron 501

6350

127

500

5

3.2

Cast iron solid cover 511

6320

127

500

5

3.8

Cast iron slotted grating

‘Heelguard’ cast iron grating

Cast iron solid cover

Locking

Description

Order no.

Dimensions (mm) Width Overall Length

Locking assembly for galvanised slotted 808

6309

-

-

-

0.1

Locking assembly for stainless steel slotted 806

6316

-

-

-

0.1

Flange Thickness

Weight (kg)

Locking assembly for galvanised mesh 809

6308

-

-

-

0.1

Locking assembly for all cast iron gratings and cover 812

6317

-

-

-

0.1

Note: The channel Standards DIN19580 and prEN1433 recommend locking at Load Class C.

9


ACO CivicDrain速 INSTALLATION DETAILS (LOAD CLASS C)

1.0 Ground Conditions

Asphalt Pavement

The customer should ensure that the minimum dimensions shown are suitable for the existing ground conditions. Engineering advice may be necessary.

Top of haunch 25mm maximum Below the wearing course

Detail A

2.0 Overlay Gratings (Detail A) The relationship between finished pavement level and the channel will depend upon the overlay grating type chosen. Refer to Detail A below and Page 9 for flange depths. It is important to ensure that the edges of the grating are isolated from any floor/pavement finishes. A trowelled chamfer, as shown in the detail below, will facilitate subsequent grating removal for maintenance. 3.0 Block Pavements

Concrete bed & Haunch Minimum C25 150mm min

150mm min

Concrete Pavement Expansion joint to engineers detail Concrete Slab

Concrete Slab Detail A

The channel must be supported laterally and therefore blocks must be restrained from movement by bedding securely e.g. by using a Polymer Modified Mortar for bed and perpendicular joints (for example RONAFIX Mortar Mix C from Ronacrete: Tel 0208 593 7621). Engineering advice may be required.

Concrete bed & Haunch Minimum C25 150mm min

150mm min

4.0 Surface Cracks Alternate crack control and movement joints transversly within bed and exposed concrete haunch may reduce unsightly surface cracking.

Block Pavement

Block Bedded securely (See Note 3)

Detail A

Option 2

Option 1 Block

Block

5.0 Joint Sealant Where ACO Drain channel joints and fittings are to be sealed (where used in foul water applications or where impermeability is required) contact a sealant specialist for guidance on the most appropriate sealing compound to use. 6.0 Surface Protection In asphalt pavements avoid contact between compaction equipment and channel/grating. This may be achieved by ensuring that the finished surface level lies above the grating level (by at least 3mm).

Concrete bed & Haunch Minimum C25 150mm min

150mm min

Approx 225mm

Detail A 3mm Generally Flange see page 9

Stones should be removed from the grating prior to laying/rolling wearing course.

Grating

10 Pavement or haunch (Construction Varies)

Channel Wall


ACO CivicDrain® SPECIFICATION CLAUSE

Model specification clause The surface drainage system shall be ACO CivicDrain® channel system as supplied by ACO Technologies plc; all materials and components within the scope of this channel system shall be obtained from this manufacturer. The system shall be certificated to Load Class (*) as defined in DIN 19580/prEN 1433; load test certificates for both grating/cover and channel body shall be supplied to the Supervising Officer. The system shall be of 100mm nominal internal width.

The channels shall be installed with manufacturer’s grating appropriate to the Load Class of the place of installation and locked securely in place using the manufacturer’s locking system. The system shall be installed in accordance with the manufacturer’s printed instructions, and the work carried out as specified on drawing no. ( * ) and in accordance with recognised good practice. Standards of workmanship shall generally be as specified in BS EN 752 and BS 8000:Part 14:1989. * insert appropriate information

Technical Support Services To support architects, engineers and contractors in designing and installing ACO CivicDrain® schemes, ACO’s Design Services Department offers computer-aided scheme design, hydraulic performance calculations and installation advice services. Our Telephone Hotline 01462 816666, and Fax Hotline 01462 851081, enable us to give you the response you need.

11


ACO Technologies Plc

International Enquiries

ACO Business Park, Hitchin Road, Shefford, Bedfordshire SG17 5TE

Tel: +44 (0)1462 816666 Fax: +44 (0)1462 850957 e-mail: international@aco.co.uk website: www.aco.co.uk

Tel: 01462 816666 Fax: 01462 815895 e-mail Sales: customersupport@aco.co.uk e-mail Technical: draintechnical@aco.co.uk website: www.aco.co.uk

Š March 2005 ACO Technologies Plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies Plc (the Company) free of charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore subject to change without prior notification.


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