DOUBLE DEEP STACKING
INTRODUCTION TO DOUBLE DEEP STACKING
INCREASING STORAGE SPACE, DECREASE FUTURE COSTS
In traditional single-deep racking systems, pallets occupy their own space. This, accompanied with the use of an aisle for forklift access means that your capacity is not being maximised.
Double deep stacking can significantly increase the efficiency of your available space. The method allows for two pallets to be stored back-to-back in a single bay. This effectively doubles your storage capacities compared to a traditional single bay system. By reducing the number of aisles required, your floor space is optimised, enabling a more streamlined warehouse layout. They become even more accessible with specialised forklifts equipped with telescopic forks.
This type of stacking is the ideal solution for warehouses looking to increase storage capabilities as well as future-proof operations without the need for costly expansions. When paired with Mitsubishi Forklift Trucks’ advanced stackers and reach trucks, double deep stacking offers a robust and flexible approach.
Adopting a double deep layout can lead to significant space savings of up to 30%. Here’s how it stacks up:
• Space savings: Reducing the number of aisles by half means you gain additional floor space that can be repurposed for storage.
• Increased Density: More pallets stored per square metre means you can optimise your warehouse’s cubic volumes.
• Greater efficiency: With fewer aisles, the overall footprint of your warehouse storage area is maximised. This allows for quicker access to goods, shaving valuable time off your operation.
CUT COSTS IN YOUR WAREHOUSE
Not only is double deep stacking a space-saving solution, but also a cost-effective strategy for warehouse management. Reducing the number of aisles required means that your operational and real estate costs associated with warehousing are significantly lower. Storing more pallets within the same footprint, translates directly into savings on property expenses as well as optimising the existing space.
Higher storage density means more products can be stored per square metre. This maximisation of storage capacity without expanding the physical space of the warehouse leads to significant savings on cost per pallet position.
And with fewer aisles and more streamlined operations, forklift travel time becomes reduced. This leads to lower labour costs and increased productivity. It also means less wear and tear on equipment, lowering maintenance and service costs.
Single stacking compared to double deep stacking
AXiA XL SBR12N2TF Series
SENSiA ES RB12-14N3(L)(C) Series
STREAMLINING YOUR OPERATIONS, KEEPING YOU IN CONTROL
Double deep stacking not only maximises storage capacity, but also significantly enhances your ability to organise and manage warehouse inventory. By streamlining the arrangement of pallets, your warehouse becomes more easily accessible and gives you better control of your stock. This leads to reduced handling times and a more efficient operation.
With double deep stacking, pallets are stored in a structured manner, reducing clutter and minimising the risk of misplaced items. This organised approach allows for quicker identification and retrieval of goods. This helps to maintain a smooth warehouse operation as well as helping to meet delivery schedules. And if you want to bring your operational efficiency to the next level beyond just implementing double deep stacking, you should pair it with an advanced warehouse management system. These systems provide real-time visibility and control over your inventory. This ensures each pallet is accurately tracked and easily located.
KEY BENEFITS OF WAREHOUSE MANAGEMENT SYSTEMS (WMS)
• Automated Inventory Tracking – With WMS, every pallet is logged and tracked, reducing errors and inaccuracies.
• Optimised space – The system can suggest optimal locations for storing pallets, maximising your space and maintaining optimal organisation.
• Efficient Order Picking – WMS can streamline the picking process by directing operators to the exact location of the required pallet. This shaves crucial time off your operation.
• Enhanced Reporting – Gain insights into stock levels, turnover rates, and space utilisation through detailed reporting.
HOW MITSUBISHI TRUCKS WORK WITH DOUBLE DEEP STACKING
Mitsubishi Forklift Trucks offers a comprehensive range of material handling equipment designed to meet the diverse needs of modern warehouses. Our stackers and reach trucks are engineered to deliver superior performance, reliability, and efficiency, making them the ideal choice for double deep stacking applications. Whether you require high lift capacities, advanced ergonomic features, or compact designs for narrow aisles, Mitsubishi Forklift Trucks has the perfect solution..
Our intuitive, easy-to-use and highly versatile family of reach trucks and AXiA stackers gives you the exceptional productivity you need to meet your goals. The ranges include class-leading models which boast unrivalled visibility, unique mast stabilisation systems, and exceptional productivity, whatever the setting.
REACH TRUCKS
SENSiA reach trucks boast intuitive operation, exceptional visibility, and maximum precision at the highest lifts. And while the truck is highly intelligent, it still has a tough and robust exterior making it ideal for intensive operations.
SENSiA ES is a compact light reach truck packed with innovative and state-of the-art features to improve productivity. For higher lifts there is the SENSiA EM , a universal reach truck with a MaxVision mast capable of working to heights up to 12 metres. It maximises visibility, while retaining exceptional stability.
The great lift heights are matched by an equally game-changing Stability Support System. Hydraulic functions such as mast reach and mast tilt are automatically optimised to make pallet placement and retrieval safer and quicker. This combined with the optimal visibility results in reach trucks ready to excel in your warehouse.
SENSiA: Unrivalled visibility
SIT-ON STACKERS
AXiA sit-on stackers are a flexible and costeffective choice for stacking and internal transport in warehousing, manufacturing, and anywhere else where safe, productive stacking is required. The sit-on stacker is the perfect equivalent to make much better use of your space and is the perfect low-cost alternative for tasks where you may be using over specified reach trucks.
Mitsubishi Forklift Trucks have long been known for exceptional ergonomics. The AXiA sit-on stackers are no exception. The comfortable seat and ultra-low step height means operators can stay more productive throughout shifts without the worry of fatigue or repetitive strain injuries.
STAND-IN STACKERS
The AXiA sit-on stackers are also perfect for any job that requires lifting to 7 m or less. Often, over specified reach trucks are used for these jobs, giving you unnecessary expenses. The AXiA sit-on stackers are the perfect low-cost alternative. And with advanced telescopic forks, you have access to more flexible handling of long loads and as well as the ability to work with double deep stacking.
AXiA stand-in stackers are the ultimate choice for maximising warehouse efficiency. With their minimal dimensions, tight turning circle, and superior operator protection, they provide an affordable, flexible solution for double deep stacking.
The compact design and robust, clear-view mast allow operators to maintain optimal visibility of the telescopic forks and load. This doesn’t mean the driver is any less safe; they are fully protected against collisions within the truck.
What’s more, the 360-degree steering and Intelligent Cornering System combine for smooth turning at a safe speed, shaving time off your operation without compromising on safety. Add all this together, and you have a stand-in stacker ready to excel in any warehouse space.
AXiA XL • SBR12N2TF
SBR12N2TF Series
Stand-In Stacker with Telescopic Forks
1.2 tonnes
Stand-in stackers are an ideal choice when looking to maximise the efficiency of your warehouse space. Combining minimal dimensions, a tight turning circle, and excellent operator protection, they offer an affordable and flexible alternative to a full VNA solution. AXiA XL models all feature telescopic forks for flexible and versatile use, from handling longer loads to working with double deep racking setups. With double deep stacking, four pallets can be stored between each pair of aisles, allowing for a much more optimal use of space. Storage cost per square meter is reduced by up to 17% and the number of pallet locations increases by 25–30 %.
• Intelligent Cornering System
The truck senses the angle of a turn and reduces speed early for maximum stability and accurate, positive cornering.
• 360-degree steering
The operator can keep the truck in constant motion –saving seconds on every turn. (Option)
• Built-in Li-ion battery
Fast opportune charging removes the need for extra batteries and allows 24/7 operation. (Junior chassis only) (Option)
• Longer reach
Telescopic forks also allow for handling of longer goods and greater reach across lorry beds.
• Level Assistance System
Automatically detects the operator’s intention and automatically stops when the forks are at precisely the right level. (Option)
• Ergo Forks Trailing Control
When working with forks trailing, an additional speed control allows an operator to stand in a more comfortable and ergonomic forwardfacing position while travelling. (Option)
• High-efficiency regenerative braking
This gives more effective control and reduces brake wear.
• Automatic Speed Reduction
Drive speed is automatically limited when forks are above 1.2 m to allow higher capacities above that height.
• Enhanced Stability System (ESS)
4-point chassis for maximum stability, drive speed is reduced when forks are lifted, and acceleration is reduced when steering angle exceeds 45 degrees.
• Convenient charging
An extra battery plug on the outside of the truck allows for easy charging without needing to disconnect the internal battery plug. (Lead acid batteries) (Option)
Standard display
Storage compartment under armrest
Foldable seat
Wide straddle legs
INCREASE YOUR STORAGE, DOUBLE YOUR REACH
SBS12N2TF Series
Sit-On Stacker with Telescopic Forks
1.2 tonnes
AXiA sit-on stackers are a flexible and cost-effective choice for stacking and internal transport in warehousing, manufacturing, and anywhere else safe, productive stacking is required. Platform stackers are more commonly used for these tasks but typically have lower maximum lift heights.
AXiA XL models with telescopic forks enable more flexible handling of long loads and work with double deep racking setups. Double deep racking stores four pallets between aisles, reducing storage cost per square meter by up to 17% and increasing pallet locations by 25–30%.
• Intelligent Cornering System
The truck senses the angle of a turn and reduces speed early for maximum stability and accurate, positive cornering.
• Built-in Li-ion battery
Fast opportune charging removes the need for extra batteries and allows 24/7 operation. (Junior chassis only) (Option)
• Enhanced Stability System (ESS)
4-point chassis for maximum stability, drive speed is reduced when forks are lifted, and acceleration is reduced when steering angle exceeds 45 degrees.
• 360-degree steering
The operator can keep the truck in constant motion - saving seconds on every turn. (Option)
• Wide Straddle Legs
Tandem wheels and low-profile forged forks as standard. A variety of specialised handling assemblies can be used in place of the fork carriage. (Wide straddle models only)
• Convenient charging
An extra battery plug on the outside of the truck allows for easy charging without needing to disconnect the internal battery plug. (Lead acid batteries) (Option)
• Level Assistance System
Automatically detects the operator’s intention and automatically stops when the forks are at precisely the right level. (Option)
• Excellent ground clearance
Easy and safe handling on loading docks and ramps.
• Direction switch on handle
Alternative for drivers who prefer hand control rather than direction control on a pedal. Standard with cold storage modification or 360-degree steering. (Option)
• High-efficiency regenerative braking
This gives more effective control and reduces brake wear.
Standard display
Mini steering wheel with floating armrest
12 V DC Power Socket
Robust, clear view mast
SENSiA ES • RB25N3H
Rail guidance, RB14N3C only (optional)
Ergologic Joystick Midi steering wheel (option)
Optional fingertip controls
SMALL IN SIZE… BIG ON FEATURES
RB12-14N3(L)(C) Series
Light Reach Truck
1.2–1.4 tonnes
Incredibly nimble, the RB1214N3(L)(C) series offers high productivity and exceptional value in a light reach truck. An impressive achievement in a truck this size, it strikes the perfect balance between cuttingedge features and low total cost of operation.
And with a host of exceptional ergonomic features, it’s sure to be a favourite of operators. Adjustable seating, and a choice of adjustable controls make driving feel natural and incredibly intuitive for operators of all sizes.
Specially designed for drive-in racking applications. the RB14N3C model keeps the same compact chassis and performance, yet lifts to even greater heights.
• Intelligent Cornering System
The truck senses the angle of a turn and reduces speed early for maximum stability and accurate, positive cornering.
• 360-degree steering
The operator can keep the truck in constant motionsaving seconds on every turn. (Option)
• Stability Support System (S3)
Hydraulic functions such as mast reach and mast tilt are automatically optimised along with a reach damping function to make pallet placement and retrieval safer and quicker.
• S3 - 2 (option)
Works to adjust maximum travel speed in relation to actual load weight for the best levels of safety and performance.
• Level Assistance System
Automatically detects the operator’s intention and automatically stops when the forks are at precisely the right level. (N3C model option only)
• Mast Tilt Control (MTC)
The automatic damping function absorbs unwanted mast movements, reduces the speeds of tilt, side shift and angle, and ensures 80 percent faster mast stabilisation.
• Soft Motion
A finely tuned algorithm adjusts reach, tilt and sideshift speed to greatly improve productivity and handling speed.
• Modular design
Limits the number of parts used meaning service engineers can carry fewer parts to keep the first-time fix rate incredibly high.
• MaxVision mast
This maximises operator field of vision for increased productivity and safety.
• Multifunctional Ergologic Joystick
This intuitive and highly ergonomic joystick controls seven different functions, including lifting, lowering, reaching and tilting.
18 degree tilting backrest
Battery on steel rollers
Mini steering wheel
Video camera monitor
INTENSIVE PERFORMANCE… INTUITIVE CONTROL
SENSiA EM • RB16N3
Ergologic Joystick Comfortable cabin with auto-tilt seat
Mini steering wheel Battery on steel rollers (option)
RB16-25N3(H)(S)(X) Series
Reach Truck
1.6–2.5 tonnes
A universal reach truck that works exactly how your operators would design a reach truck. It’s a big claim. But with the control choices, the adjustability and ergonomics, the performance, the high visibility, the exceptional safety features and more as standard, plus a wide range of optional enhancements, we think you’ll see it’s a claim we don’t make lightly.
With lift heights of up to 12 metres, you’ll always have a clear view on the load thanks to our MaxVision masts. It maximises visibility, while remaining exceptionally stable. This is a series that prides itself on going that extra step and always in the most efficient way possible.
And while it houses a smart brain, its exterior is tough and highly robust, making it ideal for incredibly intensive operations. Combine that with legendary reliability and low total cost of operation and you’ll see why we think so highly of it.
• Intelligent Cornering System
The truck senses the angle of a turn and reduces speed early for maximum stability and accurate, positive cornering.
• 360-degree steering
The operator can keep the truck in constant motionsaving seconds on every turn. (Option).
MODEL CAPACITY
RB16N3 1600 kg
RB16N3H 1600 kg
RB16N3HS 1600 kg
RB20N3 2000 kg
RB20N3H 2000 kg
RB20N3HX 2000 kg
RB25N3H 2500 kg
• Stability Support System (S3)
Hydraulic functions such as mast reach and mast tilt are automatically optimised along with a reach damping function to make pallet placement and retrieval safer and quicker.
• S3 - 2 (option)
Works to adjust maximum travel speed in relation to actual load weight for the best levels of safety and performance.
• Level Assistance System
Automatically detects the operator’s intention and automatically stops when the forks are at precisely the right level. (N3C model option only)
• Mast Tilt Control (MTC)
The automatic damping function absorbs unwanted mast movements, reduces the speeds of tilt, side shift and angle, and ensures 80 percent faster mast stabilisation.
• Soft Motion
A finely tuned algorithm adjusts reach, tilt and sideshift speed to greatly improve productivity and handling speed.
• Modular design
Limits the number of parts used meaning service engineers can carry fewer parts to keep the first-time fix rate incredibly high.
• Multifunctional Ergologic Joystick
This intuitive and highly ergonomic joystick controls seven different functions, including lifting, lowering, reaching and tilting.
Video camera
Video camera monitor
Panoramic roof
Midi steering wheel (option)
WHEN RELIABILITY IS EVERYTHING...
Like any product bearing the Mitsubishi Forklift Trucks name, our materials handling equipment benefits from the tremendous heritage, huge resources and cutting-edge technology of one of the world’s largest corporations –Mitsubishi Heavy Industries Group. Engineering spacecraft, jet planes, power plants and more, MHI specialises in those technologies where performance, dependability and superiority decide your success or failure…
So when we promise you quality, reliability and value for money, you know it’s a guarantee we have the power to deliver.
YOU’LL NEVER WORK ALONE
As your local authorised distributor, we are here to keep your trucks working — through our extensive experience, our technical excellence and our commitment to customer care.
We are your local experts, backed by efficient channels to the entire organisation of Mitsubishi Forklift Trucks.
No matter where you are, we are close by — with the capability to meet your needs.
Performance specifications may vary depending on standard manufacturing tolerances, vehicle condition, types of tyres, floor or surface conditions, applications or operating environment. Trucks may be shown with non-standard options. Specific performance requirements and locally available configurations should be discussed with your distributor. We follow a policy of continual product improvement. For this reason, some materials, options and specifications could change without notice. © 2024 MLE WEBM2520 (11/24)
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