DISO AC I N D U S T R I A L C O A T I N G S
STRUCTURES Anti-corrosion systems
EN
At Roberlo we have well-studied and certified processes for painting and repainting your structures.
The properties of any surface exposed to the environment can be changed due to corrosion.
That is why the coating chosen to protect structures plays a very important role during the stages of production or repainting. It is important to use the right painting system given that the structure's lifetime will directly depend on this.
Our team can help you choose the process that best suits your needs, according to the corrosive environment at hand, the substrate being used, the desired durability, and other specific requirements. Our industrial range covers a wide variety of products with high corrosion resistance that can provide you with the solution you need.
We have protective systems of different types and properties so we can adapt to your application and quality requirements. In the Disolac range, there are multiple solutions tested to ISO specifications in our laboratories. Thanks to these tests we can determine which systems are the most appropriate for each atmospheric environment and we can help you develop a maintenance plan for your structures.
We have multiple solutions for all atmospheric environments, from low-pollution areas to areas with high salinity or a high UV index.
I N D U S T R I A L C O A T I N G S
Disolac Industrial System
The Disolac system solvent based industrial range includes primers, topcoats, putties, sealants, twocoat paint, industrial clearcoats, oven-cured paints and temperature resistant paints.
Solvent based direct-to-metal 2K primers High quality 2K primers with adhesion to multiple metal substrates and corrosion resistance
Primapox 6021 Primapox 6041 Primapox 6051 Primanyl 5011 Primapur 9051 Primapur 9141 Primapur 9041
2K epoxy primer with high corrosion resistance 2K epoxy primer with high corrosion resistance and great application versatility
2K epoxy primer with high thickness and fast drying 2K vinyl wash primer
2K thick coat polyurethane primer 2K polyurethane primer for refinishing without the need for sanding
2K polyurethane primer designed for repairing commercial vehicles
Solvent based direct-to-metal 1K primers High quality 1K primers with adhesion to multiple metal substrates and corrosion resistant
Primalkyde 7001 Primanyl 5401 Primanyl 5501
1K synthetic primer, corrosion resistant and high application versatility 1K epoxy shop primer 1K weldable epoxy shop primer
I N D U S T R I A L C O A T I N G S
Solvent based 2K one-coat topcoats
High quality and UV resistant acrylic and polyurethane topcoats with various gloss finishes and different gloss grades.
· ACRY-PUR 904-G · ACRY-PUR 906-G · ACRY-PUR 902-G · ACRY-PUR 901-G / ACRY-PUR 901-M · PUR 800-G / PUR 800-S / PUR 800-M · PUR 802G / PUR 802M · PUR 882 · PUR 888
2K solvent based direct-to-metal one-coat topcoats Polyurethane topcoats for direct application on multiple substrates, high quality, high corrosion resistance and high UV resistance, in different gloss finishes.
· PUR 840-G/ PUR 840-M / PUR 840-S · ACRY-PUR 940-S · PUR 804-G · PUR 890 Solvent based 1K one-coat topcoats
Synthetic and acrylic topcoats, high quality and UV resistance, and different gloss finishes.
· SINT 744-G / SINT 744-M · SINT 700-G / SINT 700-S · SINT 742-G/M · SINT 702-S · SINT 470 · SINT 300 · SINT 780 · ACRYL 170 · ACRYL 172 Solvent based direct-to-metal 1K primers Synthetic topcoats for direct application on multiple substrates, high quality, high corrosion resistance and high UV resistance, in different gloss finishes.
· SINT 744-G / SINT 744-M · SINT 742-G/M · SINT 790
I N D U S T R I A L C O A T I N G S
Our painting processes and systems are tested in accordance with ISO 12944.
ISO 12944 deals with the protection of steel structures against corrosion by means of paint protection systems.
ISO 12944-2 Classification of environments CORROSIVITY CATEGORIES
EXTERIOR ENVIRONMENTS
C1
-
C2
Atmospheres with low pollution levels
Buildings with heating and clean atmospheres
Urban and industrial atmospheres with moderate pollution
C3
Industrial areas and coastal areas with moderate salinity
C4
INTERIOR ENVIRONMENTS
C5-I
Industrial areas with high humidity and aggressive atmosphere
C5-M
Coastal and offshore areas with high salinity
Periods of durability
Unheated buildings where condensation may occur Production rooms with high humidity and some air pollution Chemical plants, swimming pools, coastal ships and boatyards
Buildings or areas with almost permanent condensation and high pollution Buildings or areas with almost permanent condensation and high pollution
These durability ranges estimate the lifetime of the system in order to be able to implement a maintenance programme.
Low (L): 2-5 years
Medium (M): 5-15 years
High (H): more than 15 years
12944
Test procedures for systems applied on steel
CORROSIVITY CATEGORIES
DURABILITY INTERVALS
C2
Low Medium High
C3 C4 C5-I C5-M
Standard ISO 2812-1
(chemical resistance) h
Standard ISO 6270
(water condensation) h
(neutral salt spray) h
48 120 240
120 240 480
240 480 720
480 720 1440
Low Medium High Low Medium High Low Medium High Low Medium High
Standard ISO 7253
168 168 168
I N D U S T R I A L C O A T I N G S
48 48 120
120 240 480
240 480 720
240 480 720
480 720 1440
DISOLAC ISO 12944 ISO 12944 - C5 High (+15 years)
PRIMER
All C5 High processes are also C4, C3, C2 and C1 - High
BINDER
PRIMER DFT
BINDER DFT
TOTAL DFT
ISO 12944
ACRY-PUR 902
230
50
280
C5 - High
Primapox 6041
PUR 800-G
Primapox 6041
ACRY-PUR 902
Primapox 6041 Primapox 6041 Primapox 6021 Primapox 6021 Primapox 6041 Primapox 6121
PUR 800-G
ACRY-PUR 902 PUR 800-G PUR 800-G PUR 800-G
270 190 120 85 85 80 55
50
320
50
240
50
170
45
130
60
145
50
130
55
110
C5 - High C5 - High C5 - High C5 - High C5 - High C5 - High C5 - High
ISO 12944 - C5 Medium (5-15 years)
PRIMER
All C5 Medium processes are also C4, C3, C2 and C1 - High
BINDER
Primapox 6041
ACRY-PUR 902
Primapox 6041
PUR 800-M
Primapox 6041 Primapox 6041 Primapox 6041
PUR 800-M 901G 906G
PRIMER DFT
BINDER DFT
TOTAL DFT
85
60
145
90 85 75 75
50 62 40
140
C5 - Medium
147
C5 - Medium
115
40
ISO 12944
115
C5 - Medium C5 - Medium C5 - Medium
ISO 12944 - C5 Low (2-5 years)
PRIMER
Primanyl 5501
All C5 Low processes are also C4-Medium, C3, C2 and C1 - High
BINDER
ACRY-PUR 902
PRIMER DFT 11
BINDER DFT 45
I N D U S T R I A L C O A T I N G S
TOTAL DFT 56
ISO 12944 C5 - Low
DISOLAC ISO 12944 ISO 12944 - C4
PRIMER
Primanyl 5011+ Primethane 9051
-
All C4 Low processes are also C3-Medium, C2 and C1 - High
BINDER
PRIMER DFT
BINDER DFT
TOTAL DFT
ISO 12944
PUR 840-G
-
65
65
C4 - Low
PUR 800-G PUR 840-S
PUR 840-M
10 + 100
60
-
65
-
65
170 65 65
C4 - Low C4 - Low C4 - Low
ISO 12944 - C3
PRIMER
All C3 Low processes are also, C2 Medium and C1 - High
BINDER
Primethanne 9051
ACRY-PUR 902
Primanyl 5401
PUR 800-G
Primalkyde 7001 Primanyl 5401 -
PUR 800-G
ACRY-PUR 902 SINT-744G
PUR 804-G
PRIMER DFT
BINDER DFT
TOTAL DFT
ISO 12944
88
44
132
C3 - Low
100
45
45
44
35
45 40
-
275
145 89 80 40
275
C3 - Low C3 - Low C3 - Low C3 - Low C3 - Low
ISO 12944 - C2
PRIMER
Primanyl 5011 -
All C2 High processes are also C1-High
BINDER
PRIMER DFT
SINT-740G
10 -
PUR 804-G
-
ACRY-PUR 902 SINT-740S
-
BINDER DFT
TOTAL DFT
ISO 12944
50
50
C2 - High
45 50
165
I N D U S T R I A L C O A T I N G S
55 50
165
C2 - High C2 - High C2 - High
The Group's 14 subsidiaries, 2 productions plants and commercial presence in more than 100 countries attests to its global vision in the market.
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ROBERLO MARKETING - 66892 EN/119
ROBERLO S.A.U. I Ctra. N-II, km 706,5 I 17457 RIUDELLOTS DE LA SELVA (Girona) SPAIN I TEL +34 972 478 060 I E-MAIL info@roberlo.com
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