DALLAN by MMBF Agenzia Pubblicitaria

VENETIAN BLINDS

VENE

TIAN 1

High performance Production Systems

bli

VENETIAN BLINDS

©2015 Dallan Spa - Secret and Confidential – The contents of this document is for exclusive internal use of Dallan personnel – No copy, dissemination, use or circulation is allowed unless specifically authorised in Writing by Dallan Spa – Any violation will be prosecuted by Law

The d48 integrated production systems for premium profiles The production of Dallan machines for External Blinds (Venetian Blinds) starts in the 1990s, and in the year 2000 the production range was completed with lines and automated modular systems for the assembly of the slats into the complete Venetian blind window.

VENETIAN BLINDS

SYSTEMS FOR EXTERNAL VENETIAN BLINDS

VENETIAN BLINDS

4 INDEX

VENETIAN BLINDS

D48C Easy

Start-Stop system for Curved and Flat venetian blinds

PAGE 8

D48CV Professional with automation

PAGE 10

D48Z Easy

PAGE 12

D48ZV Professional with automation

PAGE 14

High performance system for Curved and Flat venetian blinds

Start-Stop system for Z and S venetian blinds

High performance system for Z and S venetian blinds

Stand alone

Automation

D72 Easy

Start-Stop system for venetian blind metal box

PAGE 16 PAGE 20

Dallan速 D48 Software for External Venetian Blinds PAGE 22 Simple HMI and production management system

VENETIAN BLINDS

DALLAN ADVANCED SYSTEMS COIL TO slat

The system that includes the rollforming and punching equipment for the production of the cut-to-length, punched and piled up external blind slat.

slat TO WINDOW The stand alone system that starts from the package of cut-to-length and punched slats and assembles the finished window with the guide pins in the string tape or in the loop tape.

COIL TO WINDOW The complete system joins the roll forming and punching equipment to the high speed assembly device. Its outcome is a completely finished curtain.

VENETIAN BLINDS

MORE THAN 20 EUROPEAN AND INTERNATIONAL PATENTS

Today, twenty different European and International patents protect the high-tech features of Dallan machines such as: • Precision straightening unit for optimal slat rigidity • High speed slats threading system for Flat and Curved slats • High speed assembly system for S and Z slats with the Loop Tape

DALLAN TECHNOLOGY FOR EXCELLENCE We engineer each Dallan® System to satisfy our customer’s specific requirements: together we study the exclusive profile design, analyze the required level of automation and the available space. Then we combine our machines and modules and engineer the Dallan® Premium solution that better suits the customer’s needs. We cooperate with first class producers of painted aluminum and blinds accessories in order to provide our customers all the support and consultancy to source the machine and also all the quality components that contribute to the production of excellent curtains and blinds.

COIL TO SLAT

this document is for exclusive internal use of Dallan personnel – No copy, dissemination, use or circulation is allowed unless specifically authorised in Writing by Dallan Spa – Any violation will be prosecuted by Law

easy

D48C

START-STOP SYSTEM FOR Flat AND Curved EXTERNAL VENETIAN BLINDS

The Dallan D48C starts from the coil of material to produce a precise stack of rollformed and punched profiles.

Dallan T4 precision rollformer features the Dallan® COMBI system which allows the quick change of production between two or more profiles. The production starts from a coil of painted aluminium (thickness 0.4-0.6mm). The decoiler can be vertical (max bearing 1000kg) or horizontal (max bearing 2000Kg).

Decoiler

COIL TO SLAT

9 The heart of a quality blind curtain is the accurate design and rigidity of the slat, as well as the set of rollers in high alloy steel.

Rollformer

At the end of the Combi unit, the Dallan patented precision straightener guarantees the optimal rigidity of the slat with simple adjustments.

Straightener

Start-stop punching

The start-stop punching and cutting system processes all the holes and features for the fixing of the guiding pins, for the lifting tape and the fixing of the profile to the string tape.

Stacking device

The stacking device packs the profiles in the form of an accurate stack that is then picked up by the operator or by means of a robotized system.

Length of the system: 15 m

COIL TO WINDOW

10 The flying punching and cutting system works on the fly to process all the holes and features for the fixing of the guiding pins, for the lifting tape and the fixing of the profile to the ladder.

professional

D48CV

THE LEAN COMPLETE SYSTEM FOR YOUR PREMIUM CURVED AND FLAT BLINDS In this high speed system the material enters the system in the form of a coil and exits in the form of an assembled curtain.

Decoiler

Rubber decoiler

Rollformer

Straightener

Flying punching

COIL TO WINDOW

11 The Dallan® NSD buffering station is made up of multiple conveyors: it equilibrates the speed of the rollformer and the next processing station.

NSD

Dallan® DPTC riveting device for the guiding pins is formed by two vibrators that convey the left and right pins in the correct position.

DPTC

NSD

The system can work with mechanical riveting of the metal pins (or with ultrasonic welding).

The threading unit DSC consists of a basement where 5 moving shuttles move automatically to the programmed positions. Each shuttle includes the patented system for threading the C or F profile in the string tape, at extremely high speed.

DSC

Length of the system: 25 m

COIL TO SLAT

easy

D48Z

START-STOP SYSTEM FOR S AND Z EXTERNAL VENETIAN BLINDS Z and S External Venetian Blinds are produced in various dimensions, the most common are 70 and 90mm. The profiles have curled edges and include a plastic gasket.

The production starts from a coil of painted aluminium (thickness 0.4-0.6mm). The decoiler can be vertical or horizontal (max bearing 2000Kg). The horizontal decoiler allows to position the coils directly on their pallet.

Decoiler

Dallan T4 precision rollformer features the Dallan速 COMBI system which allows the quick change of production.

Rubber decoiler

COIL TO SLAT

13 The heart of a quality blind curtain is the accurate design and rigidity of the slat, as well as the set of rollers in high alloy steel carefully machined and ground in Dallan internal production department.

Rollformer

At the end of the Combi unit, the Dallan patented precision straightener guarantees the straightness and optimal rigidity of the slat with very simple adjustments.

Straightener

Start-stop punching

The start-stop punching and cutting system processes all the holes and features for the fixing of the guiding pins, for the lifting tape and the fixing of the profile to the loop tape.

The stacking device packs the profiles in the form of an accurate stack that is then picked up by the operator or by means of a robotized system.

Stacking device

Length of the system: 15 m

COIL TO WINDOW

14 The flying punching and cutting system works on the fly to process all the holes and features for the fixing of the guiding pins, for the lifting tape and the fixing of the profile to the loop tape.

professional

D48ZV

First Class curtains with Z and S profiles, FULL-ASSEMBLED AT HIGH SPEED. The DALLAN® D48ZV Coil-to-Window system embodies all the concepts of the lean production model, applied to the production of External Venetian Blinds. Here the material enters the machine in the form of a coil and exits in the form of an assembled curtain.

Decoiler

Rubber decoiler

Rollformer

COIL TO WINDOW

sostituire

15 The Dallan速 NSD buffering station is made up of multiple conveyors, that equilibrates the speed of the rollformer and the speed of the next processing station.

Straightener

Flying punching

Dallan速 DPTCZ riveting device for the guiding pins is formed by two vibrators that convey the left and right guiding pins in the correct position for the mechanical riveting (or the ultrasonic welding).

NSD

DZC

Dallan速 NAC buffering station takes the profiles with pins to the DZC unit.

DPTCZ

Dallan速 DZC patented system for the fixing of the profiles to the loop tape, by means of side hooks. This module is composed of a steel basement on which 5 shuttles move in the programmed position. In this Dallan patented system, the firing of all the hooks and the connection to the loop tape takes place simultaneously: this makes the process extremely fast and reliable, with minimal work in progress.

NAC

Length of the system: 15 m

SLAT TO WINDOW

16 STAND ALONE automation for

C PROFILES

The DV1 machine is used in off-line systems. It is a CNC actuated system with suction cups, which delicately pick out the Venetian blind profiles from a bundle and take them to the feeder.

C or F profiles are then conveyed to the station where it is possible to rivet the guiding pins, mechanically or with ultrasonic welding (for plastic pins) with the DALLAN DPTC.

The Dallan速 DSC High Speed system, threads the slats in to the string tape, and is capable of up to 22 inserted slats per minute.

This system starts from a package of cut-to-length and punched profiles positioned by the operator on the DALLAN DV1 loading manipulator. Suction cups pick the profiles one by one and position them on a motorized roller table.

DV1

DPTC

DSC

Length of the system: 13 m

The compact layout of the DALLAN速 Package to Window Systems and of each module, makes it easy to adapt the machine even to a small factory layout; at the same time the high output rate makes it extremely interesting for producers requiring high production volumes.

SLAT TO WINDOW

17 The Dallan® DPTCZ for fixing the guiding pins, on Z and S profiles, can operate mechanically by riveting the metal pins to the profile, or with ultrasonic welding in case of plastic pins.

STAND ALONE AUTOMATION FOR

The patented Dallan® DZC system is the high speed solution for S and Z slats: simultaneously it shoots the side heads and fixes them to the loop tape. It consists of a base where 5 shuttles move in the position defined by the program. Each shuttle holds two automatic vibrators for feeding the steel hooks, then the hooks are fired and closed to the loop tape in the same operation.

Z PROFILES

If you already have a Dallan production system for S and Z slats, this system can complete the automation of your production process, easily and with a compact layout. In this system, the operator starts by positioning the package of profiles in the entry of the machine. The manipulator, by means of vacuum suckers, inserts the profiles into the processing stations.

PAGINA AUTOMATION FOR Z PROFILE

DV1 DV1

DPTCZ

DZC

DPTCZ

DZC

Length of the system: 13 m

COIL TO WINDOW

professional

D48ZV

COIL TO WINDOW

METAL BOX

Dallan® D72 Rollformers: START-STOP SYSTEM FOR VENETIAN BLIND METAL BOX The mechanisms for the lifting and inclination of the external blind are assembled in a “U” shaped profile called internal box. This profile, calibrated to host the standard components such as motors and gears, is produced by a Dallan® T4 Precision Rollformer that integrates the punching and cutting units, so that the profile comes out of the system cut to the exact length, complete with all the features and it is ready for the assembly phase. The system includes decoiler with horizontal axis, rollforming, punching unit and discharge bench.

easy

D72

METAL BOX

Decoiler

Rollformer

Punching

Stacking device

Length of the system: 16 m

SOFTWARE

At Dallan® a team of seven software engineers constantly develop the D48 software for the configuration and production of the External blinds windows. The software can deliver easy pre-set configuration that includes standard parameters that can be set by the operator such as the width of the window number of slats and position of the holes. The process tables with all the parameters, called job lists, can be received from existing ERP software via Ethernet or via an USB key using the Dallan® standard record format. On the machine HMI side, our advanced graphic software makes it easy for the operator to control each single part of the machines. For the servicing of the machine, with the Ubiquity remote service, our software and electrical engineers can intervene remotely and be at your side whenever it is required.

Dallan® D48 software for External Venetian Blinds, ERP integration and Ubiquity Remote Service. ©2015 Dallan Spa - Secret and Confidential – The contents of this document is for exclusive internal use of Dallan personnel – No copy, dissemination, use or circulation is allowed unless specifically authorised in Writing by Dallan Spa – Any violation will be prosecuted by Law

dallan.com

m m b f. i t

VENETIAN BLINDS

DALLAN S.p.A. Via per Salvatronda, 50 31033 Castelfranco Veneto (Treviso) ITALY

Telephone +39 0423 734111

Email info@dallan.com

Fax +39 0423 734141

Web www.dallan.com