Illustrated Parts Manual
T660 Turbo TM
Model Number S2005ACFTBUSB
Parts available from
www.Worldofpowersports.com
2 0 0 5
217-233-1245
TABLE OF CONTENTS 2005 T660 Turbo (Model No. S2005ACFTBUSB)
SKI AND SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A-ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SHOCK ABSORBER AND SWAY BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STEERING POST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TIE ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HANDLEBAR AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 HYDRAULIC BRAKE CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 DRIVE/REVERSE DROPCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 DROPCASE AND CHAIN TENSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 REVERSE SHIFT LEVER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SLIDE RAIL AND TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IDLER WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 REAR SUSPENSION FRONT ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 REAR SUSPENSION REAR ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 REAR SUSPENSION REAR ARM SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FRONT FRAME AND FOOTREST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 HOOD AND WINDSHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 CONSOLE AND SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 BELLY PAN AND FRONT BUMPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 BELT GUARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 GAS TANK, SEAT, AND TAILLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TUNNEL AND REAR BUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 COOLING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ENGINE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 EXHAUST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 BATTERY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 AIR SILENCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 CYLINDER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 CYLINDER BLOCK/BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 CRANKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 CAMSHAFT/VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 CAM CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 THROTTLE BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 TURBOCHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 INTERCOOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 EXHAUST MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 DELIVERY PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 TIMING CHAIN COVER/OIL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 WATER PUMP AND THERMOSTAT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 STARTER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 ALTERNATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 RELATED ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2005 model year. 2004 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Parts available from
www.Worldofpowersports.com
Printed October 2004
217-233-1245
2005 T660 Turbo
SKI AND SPINDLE ASSEMBLY 0741-109
1 1703-109 2 1703-478 1703-479 3 8047-486 4 0603-034 5 0123-296 6 0623-728 7 0603-036 8 1703-503 9 0603-621 10 0123-458 11 0623-552 12 0703-648
2 1 1 6 2 2 4 2 2 4 2 2 1
0703-649
1
Ski, Plastic - Black Wearbar - Right Wearbar - Left Nut, Lock Axle, Spindle Nut, Lock Washer Damper, Ski Saddle, Ski - Black (inc. 9) Insert, Ski Saddle Pin, Cotter Screw, Cap Spindle, Steering - Right - Black (inc. 13-15) Spindle, Steering - Left - Black (inc. 13-15)
Parts available from
13 14 15 16 17 18 19 20 21 22 23
0603-647 0623-010 0603-158 0623-831 6611-192 6611-193 8017-581 8048-366 0603-624 8048-426 8020-143 8020-135
8 2 4 2 1 1 4 4 2 4 2 2
Insert, Spindle Fitting, Grease Bearing Cap, Spindle Decal, “AWS” - Spindle - Right Decal, “AWS” - Spindle - Left Screw, Machine Nut, Lock Handle, Plastic - Black Nut, Lock Screw, Cap Screw, Cap
www.Worldofpowersports.com
1
217-233-1245
2005 T660 Turbo
A-ARM ASSEMBLY 0738-350
1 0703-532 1 Arm, Lower - Right - Black (inc. 2 and 4) 0703-533 1 Arm, Lower - Left - Black (inc. 2 and 4) 2 0603-158 4 Bearing 3 0703-535 2 Arm, Upper - Black (inc. 4) 4 0603-083 12 Bearing 5 0623-509 2 Screw, Cap 6 0623-664 2 Washer 7 1603-244 4 Axle, Powder Metal 8 0603-692 2 Tube, Axle
2
Parts available from
9 10 11 12 13 14 15 16
8048-486 0623-508 0623-663 1603-397 0603-693 8048-546 0603-830 8026-234
6 2 2 4 2 2 4 4
Nut, Lock Screw, Cap Washer Axle, Non-Serrated Tube, Axle Nut, Lock Axle, Spindle Mount Screw, Cap
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
SHOCK ABSORBER AND SWAY BAR ASSEMBLY 0738-684
1 2 3 4 5 6 7 8 9 10
1603-175 0604-309 0604-310 0603-147 0603-259 1703-755 1603-889 8020-226 8048-486 0603-855
2 2 8 2 2 2 2 4 8 2
Shock, Front Suspension (inc. 2-3) Sleeve, Shock Bushing, Shock Sleeve, Threaded Nut, Retainer - Spring Spring, Compression - Red Retainer, Spring Screw, Cap Nut, Lock Spacer, Shock Mount - Rear
Parts available from
11 12 13 14 15 16 17 18 19 20
1604-184 0603-854 8020-234 0703-202 0603-151 8002-137 0603-917 8048-426 1603-414 8020-225
2 2 2 1 2 4 2 4 2 2
Axle, Lower Shock Mount Spacer, Shock Mount - Front Screw, Cap Sway Bar Bearing, Sway Bar Screw, Cap Arm, Sway Bar Nut, Lock Link, Sway Bar Screw, Cap
www.Worldofpowersports.com
3
217-233-1245
2005 T660 Turbo
STEERING POST ASSEMBLY 0739-867
1 2 3 4 5 6 7 8 9 10
4
0705-852 8002-137 0605-506 0605-507 8048-426 0623-814 0605-406 0405-020 0605-147 0645-464
1 4 2 1 6 2 1 2 1 1
Post, Steering Screw, Cap Cap, Adjusting Block Block, Adjusting Nut, Lock Screw, Cap Cap, Bearing Housing Bearing, Half Housing, Bearing Bracket, Mounting - Hood Switch
Parts available from
11 12 13 14 15 16 17 18 19 20
8048-366 0623-025 0623-044 0705-427 8020-130 0605-423 0123-917 0605-626 0623-294 0605-504
2 2 2 1 2 1 1 1 1 1
Nut, Lock Nut, Lock Washer Plate, Backing Screw, Cap Ball Joint, Steering - Left Nut, Hex - Left Tube, Tie Rod Nut, Hex - Right Ball Joint, Tie Rod - Right
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
TIE ROD ASSEMBLY 0738-755
1 2 3 4 5 6 7 8 9 10 11
0705-370 0605-541 1705-080 0605-540 1705-060 8020-234 8048-486 0623-920 8050-272 0605-522 8048-426
1 2 1 4 1 2 2 2 2 2 2
Drag Link (inc. 2) ‹ Bearing Arm, Steering - Assembly Insert Arm, Steering - Idler - Assembly Screw, Cap Nut, Lock Screw, Cap Washer Axle, Drag Link Nut, Lock
Parts available from
12 13 14 15 16 17 18 19 20 21
8004-226 0623-044 0623-025 8050-277 0605-504 0623-294 0605-352 0123-917 0605-511 0605-014
3 3 5 4 2 2 2 2 2 2
Screw, Cap Washer Nut, Lock Washer Ball Joint, Tie Rod - Right Nut, Hex - Right Tube, Tie Rod - Spindle Nut, Hex - Left Ball Joint, Steering - Left O-Ring
www.Worldofpowersports.com
5
217-233-1245
2005 T660 Turbo
HANDLEBAR AND CONTROLS 0740-087
1 0609-613 2 0609-614 3 0609-500
1 1 1
4 0609-495
1
5 6 7 8 9
0609-497 0609-498 0609-496 0609-312 0609-382
1 1 1 5 1
10 11 12 13
0609-378 0609-492 0609-317 0609-036
1 2 1 3
6
Control, Throttle (High/Low) (inc. 2-10) Control, Throttle - Stop Switch Half Control, Throttle - Thumbwarmer Assembly (High/Low) (inc. 4-10) Control, Throttle - Thumbwarmer Half (High/Low) w/o Components Plug, Rubber Clip, Retaining - Throttle Cable Plate, Cover Screw, Self-Tapping Switch, Thumbwarmer Assembly (High/Low) (inc. three No. 8 and 10) Plate, Cover Screw, Machine Axle, Lever - Throttle Washer
Parts available from
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
0609-501 2 Washer, Shoulder - Throttle 0609-368 1 Lever, Throttle 0609-040 1 Ring, Retaining 0705-971 1 Handlebar 2606-084 2 Grip, Handlebar 0605-354 1 Pad, Handlebar - Front 0605-353 1 Pad, Handlebar - Rear 0705-285 1 Wrap, Handlebar 0609-528 2 Element, Handwarmer 0609-697 1 Element, Thumbwarmer 0617-248 1 Pad, Insulator 0687-165 1 Cable, Throttle 0123-788 AR Cable Tie - 8 in. 0623-262 1 Clip, Wire 1639-963 1 Tool, Removal - Kit - Throttle Cable
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
HYDRAULIC BRAKE CONTROL ASSEMBLY 0737-603 *Not a Service Part **Not Illustrated
1 2 3 4 5 6 7 8 9 10 11 12
0602-943 1602-740 0623-430 0623-056 0602-740 0602-741 0602-742 0623-506 0623-613 0602-587 * 8052-212
1 1 1 1 1 1 1 2 2 1 1 2
Brake Assembly (inc. 2-14) Lever, Brake Screw, Lever Mounting Nut, Lock Reservoir Gasket, Cover Cover, Reservoir Screw, Cover Screw, Machine O-Ring Master Cylinder Washer, Lock - Internal Tooth
Parts available from
13 14 ** 15 16 17 18 19
0623-432 2 Screw, Master Cylinder Mounting 0602-907 1 Clamp, Master Cylinder 0638-315 AR Fluid, Brake - High Temperature 0609-406 1 Control, Dimmer - Assembly (inc. 16-21) 0609-322 1 Housing, Dimmer Control 0609-267 1 Switch, Dimmer and Brake - Assembly 0609-474 1 Knob, Dimmer Switch 0609-383 1 Switch, HI/LO Handwarmer - Assembly (inc. 20 and three No. 21) 20 0609-378 1 Plate, Cover 21 0609-312 7 Screw, Self-Tapping 22 1602-275 1 Brakeline, Hydraulic
www.Worldofpowersports.com
7
217-233-1245
2005 T660 Turbo
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES 0738-995 *Not a Service Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
8
0728-116 1602-507 1602-585 0630-167 0702-567
1 2 1 1 1
Track Drive Assembly (inc. 2-9) Sprocket, Drive Driveshaft Magnet, Disc Plate, Flange - Bearing Assembly (inc. 6-9) 0602-198 2 Plate, Flange 8011-130 3 Bolt, Carriage 1602-374 1 Bearing, 1 in. 0623-810 3 Ring, Solder 3606-244 1 Bracket, Sensor 0630-178 1 Sensor, Speedometer 0623-462 2 Screw, Self-Tapping 8048-426 5 Nut, Lock 1602-205 1 Disc, Brake 0602-598 1 Key 0702-562 1 Shaft, Driven 0602-170 1 Key 8020-132 2 Screw, Cap 1602-099 1 Bearing, 1 in. w/Lock Collar - Re-Lubricative 0602-892 1 Plate, Flange 0623-118 AR Washer 0623-119 AR Washer
Parts available from
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
2604-713 0726-199 0123-053 0123-260 8020-130 0648-714 0648-715 0648-716 0648-441 0648-741 0602-829 * 0602-707 0602-583 0602-708 0702-229 0602-706 0602-729 * 0602-590 8005-677 8050-272 8020-315
1 1 AR 1 1 AR AR AR 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2
Spacer, Clutch Clutch, Driven Washer Washer Screw, Cap Washer Washer Washer O-Ring Adjuster, Sheave Caliper, Brake - Assembly (inc. 31-41) Housing Screw, Bleed - Assembly O-Ring Piston Pad, Brake - Set (inc. 36) Pin, Retaining O-Ring, Housing Housing Fitting, Adapter Screw, Cap Washer Screw, Cap
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
DRIVE/REVERSE DROPCASE ASSEMBLY 0738-421 *Not a Service Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0702-170 * 0602-144 0602-133 0602-138 0623-182 0123-430 0602-016 0602-012 1602-041 1602-048 0702-048 0602-023 0602-022 0602-024 8002-231 1602-046 8050-272 0702-372 8070-153
1 1 1 3 3 6 6 1 1 1 1 1 2 1 1 1 1 1 1 1
Sprocket Assembly - 39T (inc. 2-8) Sprocket Retainer, Spring Pin, Slip Spring, Compression Screw, Cap Nut, Lock Bearing Spacer, Shaft Chain - 70P Extension, Driveshaft Gear, Reverse - 55T (inc. 13-15) Washer, Thrust Bearing, Thrust Ring, Retaining Screw, Cap Washer, Tab Lock Washer Retainer, Shaft (inc. 20) Pin, Spring
Parts available from
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0602-028 0602-215 0602-094 0702-260 0602-018 0602-366 0702-366 1602-045 1602-044 8020-130 1602-521 1602-052 0107-003 8041-426 0602-444 0623-231 0623-465 1602-051 8040-426
1 1 1 1 1 1 1 1 1 1 2 1 2 3 1 1 1 1 3
Spring, Return Spacer, Reverse Idler Shaft, Reverse Idler, Reverse - Assembly - 24T (inc. 25) Bearing Aligner, Idler - Pin Idler, Reverse - Assembly - 19T (inc. 28) Bearing Washer, Thrust Screw, Cap Plate, Flange Bearing, 7/8 in. O-Ring Nut, Lock Sprocket - 19T Washer, Spring Nut, Lock Bearing, 1 in. Nut, Lock
www.Worldofpowersports.com
9
217-233-1245
2005 T660 Turbo
DROPCASE AND CHAIN TENSION ASSEMBLY 0739-868
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
10
0702-417 1 Dropcase w/Studs (inc. 2-5) 0623-317 3 Stud, Ribbed 0607-025 9 O-Ring, Stud 0623-117 2 Bolt, Ribbed 0123-523 4 Bolt, Ribbed 8047-426 7 Nut, Lock 8020-135 1 Screw, Cap 8011-139 2 Bolt, Carriage 8050-247 AR Washer 8011-143 1 Bolt, Carriage 0602-479 1 Plug, Drain - Magnetic 1602-213 3 O-Ring 0602-876 1 Adapter, Manual Adjust 0623-905 1 Seal, Manual Adjust 8050-272 1 Washer 0123-150 1 Nut 1602-101 1 Adjuster, Chain 0616-964 1 Guard, Dropcase 8011-135 1 Bolt, Carriage 0623-122 2 Nut, Lock 0702-553 1 Bracket, Chain Backing 1602-222 1 Cover, Dropcase
Parts available from
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
0702-350 0602-021 0623-542 1602-151 0623-081 0602-085 0602-437 0623-293 0623-914 0605-014 1602-107 1602-106 0623-765 8020-134 0623-525 0702-129 0602-383 0602-676 0602-681 8050-222 0602-675 8002-045
1 1 1 1 6 1 1 2 1 1 1 1 1 5 2 1 1 1 1 1 1 1
Shaft, Shift Fork Seal, O-Ring Pin, Spring Cover, Oil Vent Screw, Self-Tapping Fork, Shift Seal, Dropcase Plug, Drain Screw, Self-Tapping O-Ring, Oil Level Stick Tube Stick, Oil Level Tube, Oil Level Stick Screw, Self-Tapping Screw, Cap Washer Roller, Chain Tightener (inc. 39) Bearing, Chain Tightener Shaft, Chain Roller Nut, Roller Arm Washer Arm, Chain Roller Screw, Cap
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
REVERSE SHIFT LEVER ASSEMBLY 0739-453 *Not a Service Part
1 2 3 4 5 6 7 8 9 10 11
0602-978 0623-641 0117-868 8002-137 0702-743 1602-830 8050-247 8053-242 8002-140 0702-465 0630-011
1 1 1 1 1 1 2 1 1 1 1
Lever Pin, Clevis Pin, Cotter Screw, Cap Shift Pivot Axle Washer Washer, Lock - External Tooth Screw, Cap Bracket, Reverse Switch Switch, Alarm
Parts available from
12 13 14 15 16 17 18 19 20 21 22
0630-013 0630-010 0630-017 8002-132 8040-426 0702-347 0602-305 0623-260 * 0123-144 0602-322
1 1 1 1 2 1 1 1 1 1 1
Boot, Switch Alarm, Reverse (inc. 14) Ring, Retaining Screw, Cap Nut, Lock Linkage, Shifting - Assembly (inc. 18-22) Rod End - Left Nut, Jam - Left Rod, Linkage Nut, Jam - Right Rod End - Right
www.Worldofpowersports.com
11
217-233-1245
2005 T660 Turbo
SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n 7998-231) 0740-071
1 2 3 4 5 6 7 8 9 10 11 12 13 14
12
2604-646 0604-426 2604-623 8047-366 8050-217 2604-507 8002-043 2604-257 0123-859 8020-134 8060-633 0604-967 0604-918 8020-132
2 2 1 8 4 2 2 2 2 4 8 8 4 4
Rail, Formed Support, Rail Spacer Nut, Lock Washer End Cap, Slide Rail Screw, Cap Wearstrip, Slide Rail - Black Screw, Machine Screw, Cap Rivet Bracket, Retaining Pad, Shock Screw, Cap
Parts available from
15 16 17 18 19 20 21 22 23 24 25 26 27
0704-395 2 Bracket, Mounting - Front Arm 8048-426 4 Nut, Lock 8020-223 2 Screw, Cap 0604-930 1 Axle, Aluminum 8020-226 2 Screw, Cap 2604-545 2 Block Coupler - Rear Arm 2604-046 2 Bushing, Coupler Block 8041-486 2 Nut, Lock 0704-352 2 Adjuster, Track 8002-042 4 Screw, Cap 1602-752 1 Track Assembly (inc. 26-27) 1602-899 32 Clip, Guide 0602-541 64 Clip, Wear
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
IDLER WHEEL ASSEMBLY 0740-072
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1604-952 4 Cap, Idler Wheel 8020-232 4 Screw, Cap 0623-664 6 Washer 2604-749 2 Wheel, Idler - Red (inc. 5-6) 0623-946 9 Ring, Retaining 1604-847 9 Bearing 1604-187 4 Washer 8020-224 4 Screw, Cap 2604-579 4 Block, Mounting - Idler Wheel 8048-486 11 Nut, Lock 1704-272 1 Pivot, Rear Shock (inc. 12-13) 1623-010 1 Fitting, Grease 1623-011 1 Washer, Grease Fitting 1604-329 1 Axle, Shock Pivot 8020-228 1 Screw, Cap 1623-037 1 Screw, Cap 0623-044 1 Washer 2604-737 1 Axle, Inner
Parts available from
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1704-235 1604-837 2604-738 8047-490 2604-378 2604-516 8050-282 8002-229 2604-283 0623-921 1604-940 1604-838 2604-260 8042-486 0623-123 2604-740 8020-223
1 4 2 1 2 2 2 2 1 1 1 1 3 2 2 2 2
Bracket, Mounting - Front Arm Shock Wheel, Idler (inc. 5-6) Block, Mounting - Idler Wheel Nut, Lock Block, Slide Slide, Spring Washer Screw, Cap Axle, Rear Wheel Washer Spacer, Rear Wheel Wheel, Idler (inc. 5-6) Bushing, Adjuster Nut Screw, Cap Wheel, Idler - Red (inc. 5-6) Screw, Cap
www.Worldofpowersports.com
13
217-233-1245
2005 T660 Turbo
REAR SUSPENSION FRONT ARM ASSEMBLY 0739-434
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
14
1704-335 1623-010 0104-386 0603-083 0604-194 0603-061 0623-664 1623-037 8047-490 1604-369 1604-384 1604-329 8020-228 8048-486 8020-226
1 2 2 2 1 2 1 1 1 1 2 1 1 1 1
Arm, Front Suspension (inc. 2-4) Fitting, Grease Bushing, Front Arm Bearing Tube, Axle Axle, Serrated Washer Screw, Cap Nut, Lock Shock Absorber, Front Arm Bushing, Shock Axle, Pivot - Shock Screw, Cap Nut, Lock Screw, Cap
Parts available from
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0603-030 8041-486 1603-889 0603-147 0603-259 0603-860 0604-590 2604-305 8047-366 0623-184 8002-043 0114-163 0623-044 8051-277 8002-224
1 1 1 1 1 1 1 2 4 8 4 1 2 2 2
Axle, Serrated Nut, Lock Retainer, Spring Sleeve, Threaded Nut, Retainer - Spring Spring, Compression Cover, Shock Strap, Limiter Nut, Lock Washer Screw, Cap Axle, Inner Carriage Washer Washer, Lock Screw, Cap
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
REAR SUSPENSION REAR ARM ASSEMBLY 0740-073
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1704-012 1604-100 1623-010 1704-019 1623-011 8048-486 1604-307 0604-194 0623-907 8020-220 1604-208 1604-204 1604-205 0623-138 0114-254 1704-044 1704-045 1604-690 0107-598
1 2 2 1 1 2 2 1 1 2 1 1 1 2 2 1 1 2 2
Arm, Idler (inc. 2 and one No. 3) Bushing Fitting, Grease Arm, Rear (inc. one No. 3 and 5) Washer, Grease Fitting Nut, Lock Axle, Serrated Tube, Axle Screw, Cap Screw, Cap Axle, Aluminum Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retainer Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left Wheel, Idler (inc. 17-18) Bearing
Parts available from
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
0123-798 1604-507 1604-181 1604-187 0704-981 1604-202 8020-138 8048-426 0623-044 8051-277 8002-224 8020-233 1604-498 0704-350 8041-486 0704-854 8020-226 1604-139 1704-138
2 2 2 2 2 4 4 4 2 2 2 2 4 2 2 1 1 2 1
Ring, Retaining Spacer, Pivot Idler Arm Axle, Powder Metal Washer, Pivot Idler Arm Arm, Pivot Idler (inc. 23-25) Bushing, Flared Screw, Cap Nut, Lock Washer Washer, Lock Screw, Cap Screw, Cap Axle, Link - Flanged Link, Inner Carriage Nut, Lock Spacer, Shock Link Screw, Cap Sleeve Shock Absorber - Rear Arm
www.Worldofpowersports.com
15
217-233-1245
2005 T660 Turbo
REAR SUSPENSION REAR ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-138) 0739-011
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
16
2604-327 1604-763 2604-364 1703-452 1604-271 2604-168 2604-620 1604-643 1604-272 2603-055 2603-065 2603-075 2603-095 2603-125 2603-135 2603-126 2603-096
1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1
Body, Shock Eyelet, Shock Rod, Shock Cap, Shock (inc. 5) O-Ring Spacer, Shaft Piston, 0.041 in. - Orifice (inc. 8) Strap, Piston - Teflon Washer, Top Out Valve, 0.800 x 0.010 in. Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.010 in. Valve, 1.250 x 0.010 in. Valve, 1.300 x 0.010 in. Valve, 1.250 x 0.012 in. Valve, 1.100 x 0.012 in.
Parts available from
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
2603-045 1 1604-273 1 0623-696 1 0704-791 1 2604-153 1 2604-152 1 8080-305 1 2604-432 1 2604-433 1 2604-429 1 2604-431 1 0704-383 1 1604-284 1 0624-433 1 1604-262 4 1604-397 2 2639-151 AR
Valve, 0.700 x 0.010 in. Washer, Backup Nut, Lock Piston, Floating (inc. 22-23) Strap, Piston - Teflon O-Ring Screw, Set Ball Spring Rod, Spring Ball Valve, Pressure (inc. 30) O-Ring Screw, Valve Bushing, Shock Sleeve, Eyelet Oil, Gas Shock - 6 qt Case
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
FRONT FRAME AND FOOTREST ASSEMBLY 0739-913
1 2 3 4 5 6 7 8 9 10 11 12 13 14
0707-821 1 Chassis Assembly (inc. 2-5) 0623-581 1 Insert 0623-582 4 Insert 0607-420 4 Insert, Lower A-Arm Mount 0607-421 4 Insert, Upper A-Arm Mount 2706-516 1 Belly Pan - Center - Black 1623-129 30 Screw, Self-Tapping 2606-367 1 Plug, Oil Drain Access 0623-784 7 Screw, Self-Tapping 3002-964 2 Clamp, Wire 8060-506 2 Rivet 0745-215 1 Bracket, Mounting - ECU 1623-175 2 Screw, Self-Tapping 2706-919 1 Footrest - Right - Black 2706-113 1 Footrest - Left - Black 15 0623-341 8 Rivet
Parts available from
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0623-282 10 Rivet 2706-110 2 Plate, Backing - Footrest 0705-173 1 Bracket, Mounting - Belt Guard 0623-166 AR Rivet 1706-886 1 Plate, Backing - Right - Black 1706-887 1 Plate, Backing - Left - Black 8019-614 4 Screw, Machine 0705-963 1 Support, Steering 8020-040 2 Screw, Cap 8048-366 6 Nut, Lock 0623-101 1 Clip, Routing 1706-099 1 Cup, Recoil Rope - Black 0623-831 1 Plug, Recoil Cup 0623-297 3 Screw, Self-Tapping 0645-359 2 Mount, ECU 8476-625 2 Screw, Machine
www.Worldofpowersports.com
17
217-233-1245
2005 T660 Turbo
HOOD AND WINDSHIELD ASSEMBLY 0739-914
1 1718-696
1
2 1718-520 3 0717-183 4 0717-186 0717-187 5 0717-190 0717-191 6 0717-188 0717-189 7 0717-184 0717-185 8 3606-375 9 3606-372 3606-373 10 2606-556 11 3606-374 12 3606-376 13 5611-837 14 5611-838 5611-839 15 5611-836 16 3606-236 3606-237 17 3606-928 18 3606-235
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
18
Hood w/Decals - Black (inc. 2-27 and twelve No. 28) Hood w/o Decals - Black (inc. 3-19) Foam, Hood - Middle Foam, Hood - Gauge - Right Foam, Hood - Gauge - Left Foam, Hood - Upper Right Foam, Hood - Upper Left Foam, Hood - Rear - Right Foam, Hood - Rear - Left Foam, Hood - Front - Right Foam, Hood - Front - Left Foil, Hood - Side Foil, Hood - Upper Right Foil, Hood - Upper Left Foil, Hood Foil, Hood - Lower Right Foil, Hood - Upper Decal, Warning - Break-In Decal, Warning (English) Decal, Warning (French) Decal, Reverse Screen, Hood - Rear - Right - Black Screen, Hood - Rear - Left - Black Screen, Hood - Middle - Black Screen, Hood - Front - Left - Black
Parts available from
19 0123-987 18 Clip, Retaining 20 6611-184 2 Emblem, Hood 21 6611-186 1 Decal, Hood - Lower Right 6611-187 1 Decal, Hood - Lower Left 22 6611-188 1 Decal, Hood - Front - Right 6611-189 1 Decal, Hood - Front - Left 23 1718-620 1 Cover, Hood w/Decals - Black (inc. 24-26) 24 3606-253 1 Cover, Hood w/o Decals - Black 25 6611-190 1 Decal, Cover - Center 26 6611-185 1 Emblem, Cover 27 0619-898 AR Tape, Foam - 1 ft 28 0616-032 16 O-Ring 29 1670-550 1 Deflector, Air Intake 30 3606-234 1 Screen, Hood - Front - Right - Black 31 2639-477 2 Mirror - Kit - Black (inc. six No. 32-34) 32 0124-054 10 Snap Cap w/Washer 33 0623-902 10 Screw, Machine 34 0623-845 10 Nut, Expansion 35 3606-408 1 Windshield 36 2606-247 1 Cable, Hood 37 0623-805 1 Clip, Hairpin 38 1606-067 2 Strap, Hold-Down 39 0717-192 1 Foam, Hood - Upper Middle 40 1623-164 2 Screw, Shoulder
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES 0740-033
1 2 3 4 5 6 7 8 9 10 11 12 13
1686-097 1 Harness, Main 1686-075 1 Harness, Hood 0123-788 AR Cable Tie - 8 in. 0609-530 1 Lens/Reflector - Headlight - Right (inc. 5) 0609-531 1 Lens/Reflector - Headlight - Left (inc. 5) 0609-251 4 Bulb, Headlight 0623-360 2 Spring, Adjuster 1623-025 2 Insert 1623-137 4 Clip, Hairpin 1623-024 2 Screw, Adjuster 0620-292 1 Tachometer/Speedometer (inc. 11-12) 0620-281 1 Bracket, Retaining 0620-280 4 Nut w/Washer 1623-189 2 Clip, Adjuster Screw
Parts available from
14 1623-202 1623-201 15 1623-200 16 0630-189 17 0630-186 18 0630-187 19 8017-397 20 0123-802 21 8041-246 22 0630-011 23 0630-013 24 3606-370 3606-371 25 3002-964
2 2 5 1 1 1 2 2 2 1 1 1 1 1
Clip, Headlight - Right Clip, Headlight - Left Clip, Wire Antenna, Control Module Module, Control - Remote Start Control, Remote Screw, Machine Washer Nut, Lock Switch, Hood Boot, Switch Foil, Headlight - Right Foil, Headlight - Left Clamp, Wire
www.Worldofpowersports.com
19
217-233-1245
2005 T660 Turbo
CONSOLE AND SWITCH ASSEMBLY 0739-883
1 2 3 4 5
3606-810 1606-105 0609-698 * 0609-707
1 1 1 2 1
Console Door, Console Switch, Ignition (inc. 4-5) Key Nut, Retaining
6 7 8 9
1623-175 6611-643 4611-805 0641-158
4 1 1 1
Screw, Self-Tapping Decal, Console - Right Decal, Console - Left Outlet, Accessory *Key is coded to switch; see dealer to determine part number.
20
Parts available from
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
BELLY PAN AND FRONT BUMPER ASSEMBLY 0740-175
1 2706-479 2 1606-044 1606-045 3 0623-378 4 2706-504 5 0617-315 6 0623-647 7 0623-184 8 0606-526 9 0623-269 10 1606-767 11 0623-784 12 8061-508 13 0623-427 14 1606-721 15 8020-040 16 8048-366
1 1 1 2 1 1 2 2 2 4 1 4 2 2 1 6 6
Belly Pan - Right - Black Louver, Air-Intake - Right - Black Louver, Air-Intake - Left - Black Screw, Self-Tapping Belly Pan - Left - Black Foam, Belly Pan - Left Screw, Self-Tapping Washer Reflector, Front - Amber Clip, Retaining Panel, Access - Drive Clutch - Black Screw, Self-Tapping Rivet Nut, U Bumper, Front Screw, Cap Nut, Lock
Parts available from
17 1623-129 24 Screw, Self-Tapping 18 0123-788 1 Cable Tie - 7.5 in. 19 0605-332 1 Boot, Steering - Right 0605-333 1 Boot, Steering - Left 20 0623-564 8 Screw, Self-Tapping 21 1712-047 1 Ring, Exhaust Outlet 22 1612-870 1 Boot, Exhaust 23 0712-879 1 Deflector, Exhaust 24 1712-049 1 Deflector, Exhaust 25 2606-376 1 Foil, Protective - Upper Middle 26 0619-206 AR Tape, Foil 27 2606-375 1 Foil, Protective - Upper Rear 28 2606-387 1 Foil, Protective - Upper Front 29 3606-450 1 Foil, Protective - Lower 30 3606-451 1 Foil, Protective - Lower Front 31 3002-964 1 Clamp, Wire 32 8060-510 4 Rivet
www.Worldofpowersports.com
21
217-233-1245
2005 T660 Turbo
BELT GUARD ASSEMBLY 739-886A
1 2 3 4 5 6 7
22
0707-574 0607-549 0607-550 8060-504 0607-447 0605-283 6611-447
1 1 1 2 1 1 1
Belt Guard Assembly (inc. 2-6) Bushing, Belt Guard Plate, Bushing - Belt Guard Rivet Cable Clip, Hairpin Decal, Clutching
Parts available from
8 9 10 11 12 13
1611-565 3611-969 1623-012 0607-094 0707-707 8061-508
1 1 1 2 1 4
Decal, Warning - Belt Guard Decal, “ACT - Roller Driven Clutch” Pin, Belt Guard Insert, Hinge Bracket, Mounting - Belt Guard Rivet
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
GAS TANK, SEAT, AND TAILLIGHT ASSEMBLY 0740-074
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1718-830 1 Complete Seat Assembly (inc. 2-18) 0770-676 1 Tank, Gas/Seat-Base (inc. 3-8) 0670-243 1 Plug, Tank 0670-289 AR Tape, Teflon 1670-494 1 Vent, Tank 1670-325 1 Grommet, Tank 1670-199 1 Cap, Tank (inc. 8) 1670-228 1 Seal, Tank Cap 2706-754 1 Cover, Seat (inc. 10) 3606-363 1 Wire, Seat 1606-126 1 Insert, Seat Foam 1606-518 1 Insert, Seat Pad - Right 1606-519 1 Insert, Seat Pad - Left 0623-783 4 Screw, Self-Tapping 0624-528 AR Staple, Seat Cover 2706-446 1 Foam, Seat Cushion 2606-943 1 Wire, Seat 8050-217 2 Washer
Parts available from
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
0623-309 2 Screw, Self-Tapping 8020-042 2 Screw, Cap 8048-366 4 Nut, Lock 0623-184 4 Washer 0623-404 2 Cap, Protector 0609-091 1 Taillight w/Socket Assembly 0109-460 1 Bulb 0609-092 1 Gasket, Taillight Lens 0609-090 1 Lens, Taillight 0609-093 4 Screw, Retaining 3002-964 1 Clamp, Wire 0623-038 2 Nut, Lock 0617-136 1 Seal, Foam - Seat-Base 0623-101 3 Clip, Routing - Snap-In 6101-001 AR Hose, Vent - 100 ft 6101-009 AR Hose, Vent - 50 ft 33 1623-233 1 Clamp, Hose
www.Worldofpowersports.com
23
217-233-1245
2005 T660 Turbo
FUEL PUMP ASSEMBLY 0739-915
1 2 3 4 5 6 7 8 9 10 11
24
1670-575 1670-612 0670-381 1670-412 1670-156 1670-119 1670-118 1670-244 0670-460 1670-408 1670-159
1 1 2 1 1 1 1 2 1 1 2
Pump, Fuel - Assembly (inc. 2-14) Harness, Fuel Pump (inc. 3) O-Ring Screw, Machine - Harness Spring, Fuel Pump Assembly Nut, Retaining - Fuel Pump Seal, Fuel Pump Housing Ring, Retaining Arm, Float Element, Fuel Sensor Clamp, Hose
Parts available from
12 13 14 15 16 17 18 19 20 21 22
1670-521 1 Hose, Fuel Pump - Top 1670-531 1 Pump, Fuel 1670-413 1 Housing, Fuel Pump 0610-415 3 Clamp, Hose 1670-572 1 Pickup, Fuel 0610-548 1 Hose, Gasline 0610-513 AR Hose, Gasline - 25 ft 0610-419 3 Clamp, Hose 0716-507 AR Loom, Protective 0123-811 2 Cable Tie - 4 in. 0610-075 AR Hose, Gasline - 10 ft
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
TUNNEL AND REAR BUMPER 0740-075 *Optional
1 1718-132 2 1606-486 3 8060-706 8060-504 4 1706-902
1 1 6 3 1
Tunnel Assembly (inc. 2-5) Plate, End - Rear Tunnel Rivet Rivet Bracket, Suspension Mounting Right - Rear 1706-903 1 Bracket, Suspension Mounting Left - Rear 5 0123-418 AR Rivet 0623-072 AR Rivet 8060-506 AR Rivet* 6 2706-116 2 Plate, Suspension Mounting - Front 7 1706-904 1 Roll, Tunnel - Right 1706-905 1 Roll, Tunnel - Left 8 1606-200 1 Bumper, Rear 9 1606-507 1 Snowflap, Reverse 10 0623-771 4 Nut, U
Parts available from
11 12 13 14 15 16 17 18 19 20 21 22 23 24
0623-427 5611-852 5611-853 8017-580 8050-217 8048-366 0623-184 0623-269 0606-029 0623-166 0707-704 0623-562 3002-964 6611-426 6611-427 25 6611-436 26 1606-079
2 1 1 9 1 3 2 4 2 2 1 3 1 1 1 1 1
Nut, U Decal, Warning - Towing (French) Decal, Warning - Towing (English) Screw, Machine Washer Nut, Lock Washer Clip, Retaining Reflector, Rear - Red Rivet Bracket, Main Harness Protector Plug, Hole Clamp, Wire Decal, “Arctic Cat” - Tunnel - Right Decal, “Arctic Cat” - Tunnel - Left Decal - Rear Plug
www.Worldofpowersports.com
25
217-233-1245
2005 T660 Turbo
COOLING ASSEMBLY 0740-076
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
26
1670-246 0670-035 8017-580 8048-366 0670-242 0610-010 4611-093 0670-289 0670-075 0423-461 6101-001 6101-009 1623-234 1670-303 0623-976 0623-373 0123-788 0610-076 0610-453 0619-619 0623-736
1 1 2 2 1 AR 1 AR 1 1 AR AR 1 1 1 2 AR AR 1 AR 14
Tank, Coolant Cap, Tank Screw, Machine Nut, Lock Fitting, Vent Hose, Vent - 25 ft Decal, Fill Level - Coolant Tank Tape, Teflon Fitting, Elbow Clamp, Hose Hose, Coolant - 100 ft Hose, Coolant - 50 ft Clamp, Hose Plug, Adapter Adapter, Fitting Clamp, Hose Cable Tie - 8 in. Hose, Coolant - Drain - 10 ft Hose, Coolant - Heater/Engine Protector, Hose Clamp, Hose
Parts available from
21 22 23 24 25 26 27 28 29 30
0609-182 0610-539 2606-502 0610-520 1623-285 2606-625 0610-518 1623-197 0610-519 0610-244
31 32 33 34 35 36 37 38 39 40
0716-920 2606-284 2606-859 0610-488 2706-079 0610-500 0610-215 8060-504 0616-810 8060-706
1 2 1 1 4 1 1 2 1 1
Heater, Inline Hose, Coolant - T-Fitting T-Fitting - Double Hose, Coolant - Y-Fitting/T-Fitting Clamp, Hose Y-Fitting Hose, Coolant - Throttle Body/Y-Fitting Clamp, Hose Hose, Coolant - Thermostat/Y-Fitting Hose, Coolant - Front Heat Exchanger/ Right Heat Exchanger 1 Heat Exchanger - Right Tube 1 Cap, Filler Neck 1 Neck, Filler 1 Hose, Filler Neck/Left Heat Exchanger 1 Heat Exchanger - Left Tube 1 Hose, Coolant - Filler Neck/Engine 1 Hose, Coolant - Rear 6 Rivet 1 Guard, Hose 32 Rivet
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
ENGINE AND RELATED PARTS 0739-918
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0662-397 1706-930 2606-720 8408-616 0624-250 8050-217 8408-840 8408-870 8020-220 0708-432 0623-765 0608-347 8408-850 0708-464 8428-002 1670-245 0745-192 0745-187 0745-164 8409-040 8409-030 8409-020 0725-462 0627-028 0623-210 0623-804
1 1 1 1 1 1 2 1 2 1 4 2 3 1 2 1 1 1 1 2 7 4 1 1 1 1
Engine Bracket, Belt Cover Cover, Engine Belt Screw, Shoulder Nut, Lock Washer Screw, Cap Screw, Cap Screw, Cap Bracket, Engine Mounting - Right - Front Screw, Self-Tapping Mount, Engine - Front Screw, Cap Bracket, Engine Mounting - Left - Front Nut Adapter, PTO Gear, Ring Plate, Ring Gear Guard, Ring Gear Screw, Cap Screw, Cap Screw, Cap Clutch, Drive Belt, Drive Washer, High Collar Bolt, Drive Clutch
Parts available from
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
0745-162 1 Bracket, Mounting - Starter Motor 1623-063 1 Bushing 8048-366 2 Nut, Lock 8020-040 2 Screw, Cap 1623-134 1 Clamp, Fuel Filter 1670-469 1 Filter, Fuel 0610-419 2 Clamp, Hose 0610-075 AR Hose, Gasline - 10 ft 0708-409 1 Bracket, Engine Mounting/Bearing Support (inc. 36-37) 1623-010 1 Fitting, Grease 0623-904 1 Cap, Grease Fitting 8020-224 3 Screw, Cap 8048-486 7 Nut, Lock 8050-277 1 Washer 8051-277 1 Washer, Lock 0608-358 1 Bumper, Torque - Engine 8042-516 1 Nut 0708-128 1 Bracket, Engine Mounting - Left - Rear 0608-118 2 Mount, Engine - Rear 0708-126 1 Bracket, Engine Mounting - Right - Rear 8408-820 3 Screw, Cap 8408-825 1 Screw, Cap 2706-751 1 Bracket, Filler Neck 8477-610 1 Screw, Cap
www.Worldofpowersports.com
27
217-233-1245
2005 T660 Turbo
EXHAUST ASSEMBLY 0739-028
1 2 3 4 5 6 7 8 9 10
28
1712-171 1612-323 0612-111 0612-668 8020-040 1712-038 1612-763 1712-046 0612-471 1712-048
1 2 2 5 4 1 1 1 3 1
Resonator Gasket, Exhaust Bumper, Rubber Spring, Extension Screw, Cap Bracket, Mounting - Resonator Bracket, Spring Retaining Bracket, Mounting - Exhaust Pipe Spring, Exhaust Pipe, Exhaust - Assembly (inc. 11-19)
Parts available from
11 12 13 14 15 16 17 18 19
1712-006 1612-818 1612-819 1612-820 1612-768 1612-769 1612-770 1612-771 0423-524
1 1 1 1 1 1 1 1 5
Pipe, Exhaust Packing - Right Packing - Left Packing - Center Cover, Exhaust Pipe - Upper Right Cover, Exhaust Pipe - Upper Left Cover, Exhaust Pipe - Lower Right Cover, Exhaust Pipe - Lower Left Tie, Band - 10 in.
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
BATTERY ASSEMBLY 0739-031
1 2 3 4 5 6 7
0745-230 0645-082 0645-476 0623-325 8050-217 0645-243 0645-311
1 1 1 1 1 1 1
Battery (inc. 2) ‹ Wrap, Heat - Battery Cable, Battery/Ground Nut, Wing Washer Strap, Battery Hold-Down - Top Strap, Battery Hold-Down - Side
Parts available from
8 9 10 11 12 13 14
8020-039 8048-366 0745-213 0645-437 0623-765 0612-111 0745-214
2 4 1 1 1 3 1
Screw, Cap Nut, Lock Tray, Battery Shield, Heat Screw, Self-Tapping Bumper, Rubber Bracket, Mounting - Battery Tray
www.Worldofpowersports.com
29
217-233-1245
2005 T660 Turbo
AIR SILENCER ASSEMBLY 0739-034
1 2 3 4 5 6 7 8 9
30
1670-540 1670-553 5611-863 1623-395 1670-541 1623-133 1670-543 3006-870 1670-544
1 1 1 4 1 1 1 1 1
Cover, Inlet Tube Tube, Inlet Decal, Air Silencer Screw, Machine Tube, Outlet Clamp, Tube Cover, Air Silencer Filter, Air Silencer, Air
Parts available from
10 11 12 13 14 15 16 17
0623-877 4 1612-701 4 0623-856 4 0707-705 1 8020-040 1 1670-577 1 8020-039 9 8048-366 10
Nut w/Washer Bushing Screw, Shoulder Bracket, Guard - Harness/Rope Screw, Cap Plenum, Air Silencer Screw, Cap Nut, Lock
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
Cam Arm Kit - p/n 3639-599 (inc. 3-5 and 7-8) Uncalibrated Drive Clutch - p/n 0746-137
DRIVE CLUTCH (Assembly p/n 0725-462) 0739-035
1 2 3 4 5 6 7 8 9
0646-365 0746-132 0646-372 0646-344 1602-692 0746-671 1623-183 8048-366 0646-377 0646-266
1 1 6 3 6 3 3 3 1 1
Sheave, Stationary Sheave, Movable (inc. 3) Bearing Pin, Cam Arm O-Ring Arm, Cam (inc. 7) Screw, Set Nut, Lock Washer, Spacer Washer, Spacer
Parts available from
10 0746-686 11 0646-149 0646-147
1 1 1
12 13 14 15 16 17
1 1 6 6 3 3
0646-140 0746-113 8051-212 1623-085 0646-297 0646-298
Spider Assembly Spring, Drive Clutch - Red Spring, Drive Clutch - Yellow/Green (Over 5,000 ft Alt.) Nut Cover Washer, Lock - Spring Screw, Machine Button, Torque Plug, Torque Button
www.Worldofpowersports.com
31
217-233-1245
2005 T660 Turbo
DRIVEN CLUTCH (Assembly p/n 0726-199) 0739-053
1 2 3 4 5 6 7 8
32
0748-595 0648-433 0648-009 1623-074 0648-439 0648-662 0648-437 0648-679
1 1 1 3 1 1 1 1
Cover, Torque Bracket (inc. 2-3) Ring, Snap Bearing Screw, Machine Adjuster, Spring Spring, Driven Clutch - Platinum Seat, Spring Bracket, Torque 50°/36°
Parts available from
9 10 11 12 13 14 15 16
0748-615 0648-097 0648-139 8070-224 0648-688 0748-591 1623-258 0648-720
1 6 6 6 1 1 6 1
Sheave, Stationary (inc. 10-12) Pin, Cam Roller Roller, Cam Pin, Spring Retainer, Torque Bracket Sheave, Movable Screw, Machine Spacer
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
CYLINDER HEAD ASSEMBLY 0739-158
1 2 3 4 5 6 7 8 9 10 11
3006-757 1 Cylinder Head Assembly (inc. 2-5) 3006-132 12 Guide, Valve 3004-782 2 Plug 3006-134 17 Bolt, Camshaft Cap 3423-043 14 Pin, Camshaft Cap Dowel 3006-133 8 Bolt, Camshaft Housing 3006-559 1 Gasket, Cylinder Head 3006-115 2 Pin, Dowel 3006-136 1 Cover, Cylinder Head 3006-137 3 Gasket, Spark Plug Hole 3006-138 1 Gasket, Cylinder Head Cover
Parts available from
12 13 14 15 16 17 18 19 20 21
3006-856 3006-101 3004-756 3423-119 0217-719 3006-952 3006-758 3008-488 3006-580 3004-338
1 4 5 1 3 1 1 2 1 1
Cover, Coil Bolt, Coil Cover Bolt, Cylinder Head Cover Bolt, Cylinder Head Cover Spark Plug (NGK KR8AI) Cap, Oil Filler Hose, Breather Clamp, Hose Clamp, Wire Bolt
www.Worldofpowersports.com
33
217-233-1245
2005 T660 Turbo
CYLINDER BLOCK/BASE ASSEMBLY 0739-159
1 2 3 4 5 6
34
3006-964 3006-131 3006-133 3006-116 3006-141 3423-088
1 1 8 1 8 4
Cylinder Block/Base Assembly (inc. 2-6) Plug, Oil Venturi Bolt Plug, Oil Gallery Bolt Pin, Dowel
Parts available from
7 8 9 10 11
3006-564 3005-948 3006-565 3006-566 3006-886
1 1 1 1 1
Stand, Oil Filter Filter, Oil - Assembly Cooler, Oil (inc. 10) Gasket Sensor, Knock - Assembly
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
OIL PAN ASSEMBLY 0739-350
1 2 3 4 5 6 7
3006-956 1 Pan, Oil 3006-105 3 Bolt, Stud 3006-107 12 Bolt 3006-113 1 Gasket 3006-118 1 Plug, Oil Drain 3004-488 3 Nut 3004-338 2 Bolt
Parts available from
8 9 10 11 12 13
3006-223 3006-123 3004-383 3006-122 3006-882 3006-568
1 1 2 1 1 1
Strainer, Oil Pump O-Ring Bolt O-Ring Stick, Oil Level Tube, Oil Level Stick
www.Worldofpowersports.com
35
217-233-1245
2005 T660 Turbo
CRANKSHAFT ASSEMBLY 0739-345 *Optional
1 3006-761 3006-762 3006-760 2 3006-859 3006-860 3 3006-763 4 3423-069 5 3006-764 6 3006-110 7 3006-861 8 3006-151 9 3006-863 3006-864 3006-865 3006-866 3006-862
36
3 3 3 3 3 3 6 3 6 6 1 4 4 4 4 4
Piston (Mark 1) Piston (Mark 2) Piston (Oversized 0.5 mm)* Ring Set, Piston Ring Set, Piston (Oversized 0.5 mm)* Pin, Piston Circlip Connecting Rod Assembly (inc. 6) ‹ Nut Bearing, Connecting Rod Crankshaft Bearing Set - Green Bearing Set - Black Bearing Set - No Color Bearing Set - Yellow Bearing Set - Brown
Parts available from
10 3006-157 3006-299
1 1
11 12 13 14 15 16 17
1 1 1 1 1 1 1
0693-562 3006-124 3006-158 3006-159 3004-540 3006-765 3006-295
Bearing Set - Crankshaft Thrust Bearing Set - Crankshaft Thrust (Undersized) Seal, Oil - Crankshaft - Front Seal, Oil - Crankshaft - Rear Pulley, Crankshaft Bolt Key Sprocket, Crankshaft Timing Belt, Engine
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
CAMSHAFT/VALVE ASSEMBLY 0739-344
1 2 3 4 5 6 7 8 9 10 11
3006-766 3006-767 3006-815 3006-199 3006-576 3006-201 0693-281 3006-203 3006-125 3006-772 3006-773 3006-774 3006-775 3006-776 3006-777 3006-778 3006-779 3006-780 3006-781 3006-782 3006-783 3006-784 3006-785 3006-786 3006-787 3006-788
1 1 6 6 12 12 24 12 12 12 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
Camshaft, Intake Camshaft, Exhaust Valve, Intake Valve, Exhaust Spring, Valve Retainer Cotter, Valve Seat, Spring Seal, Valve Stem Tappet Shim, Tappet - 2.18 mm Shim, Tappet - 2.20 mm Shim, Tappet - 2.22 mm Shim, Tappet - 2.24 mm Shim, Tappet - 2.26 mm Shim, Tappet - 2.28 mm Shim, Tappet - 2.30 mm Shim, Tappet - 2.32 mm Shim, Tappet - 2.34 mm Shim, Tappet - 2.36 mm Shim, Tappet - 2.38 mm Shim, Tappet - 2.40 mm Shim, Tappet - 2.42 mm Shim, Tappet - 2.44 mm Shim, Tappet - 2.46 mm Shim, Tappet - 2.48 mm
Parts available from
3006-789 3006-790 3006-791 3006-792 3006-793 3006-794 3006-795 3006-796 3006-797 3006-798 3006-799 3006-800 3006-801 3006-802 3006-803 3006-804 3006-805 3006-806 3006-807 3006-808 3006-809 3006-810 3006-811 3006-812 3006-813 3006-814
AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
Shim, Tappet - 2.50 mm Shim, Tappet - 2.52 mm Shim, Tappet - 2.54 mm Shim, Tappet - 2.56 mm Shim, Tappet - 2.58 mm Shim, Tappet - 2.60 mm Shim, Tappet - 2.62 mm Shim, Tappet - 2.64 mm Shim, Tappet - 2.66 mm Shim, Tappet - 2.68 mm Shim, Tappet - 2.70 mm Shim, Tappet - 2.72 mm Shim, Tappet - 2.74 mm Shim, Tappet - 2.76 mm Shim, Tappet - 2.78 mm Shim, Tappet - 2.80 mm Shim, Tappet - 2.82 mm Shim, Tappet - 2.84 mm Shim, Tappet - 2.86 mm Shim, Tappet - 2.88 mm Shim, Tappet - 2.90 mm Shim, Tappet - 2.92 mm Shim, Tappet - 2.94 mm Shim, Tappet - 2.96 mm Shim, Tappet - 2.98 mm Shim, Tappet - 3.00 mm
www.Worldofpowersports.com
37
217-233-1245
2005 T660 Turbo
CAM CHAIN ASSEMBLY 0739-343
1 2 3 4 5 6
38
3006-163 3006-164 3006-165 3006-768 3006-167 3006-168
1 1 2 1 1 1
Chain, Timing Guide, Chain Bolt Tensioner, Chain Spacer Pad
Parts available from
7 8 9 10 11 12
3006-169 3006-951 3006-959 3004-338 3004-341 3423-175
1 1 1 2 2 1
Link Gasket, Tension Adjuster Adjuster, Tensioner - Assembly Bolt Bolt Bolt
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
INTAKE MANIFOLD ASSEMBLY 0740-032
1 2 3 4 5 6 7
3006-816 3006-205 3006-206 3006-372 3006-373 3004-426 3004-630
1 1 1 7 1 4 2
Manifold, Intake Gasket Bracket, Stiffener Bolt, Stud Bolt, Stud Bolt Bolt
Parts available from
8 9 10 11 12 13
3004-488 3006-578 3006-579 3006-580 3006-869 3006-850
8 1 3 1 1 1
Nut Bracket, Stiffener Bolt Clamp Sensor, Air Temperature Gasket
www.Worldofpowersports.com
39
217-233-1245
2005 T660 Turbo
THROTTLE BODY ASSEMBLY 0739-164
1 2 3 4 5
40
3006-817 3006-651 3006-652 3006-582 3006-215
1 1 2 1 1
Throttle Body Assembly (inc. 2-6) Sensor, Throttle Position Screw, Machine Valve, ISC Gasket
Parts available from
6 7 8 9 10
3006-211 3006-209 3004-427 3006-584 1691-018
4 1 4 1 2
Screw Gasket Bolt Sensor, Pressure Screw
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
TURBOCHARGER ASSEMBLY 0739-919
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
3006-819 3306-821 3006-871 3006-872 3006-822 3006-823 3006-892 3006-962 3006-112 3402-436 3006-855 3008-488 3004-338 3006-820 3006-824 3006-874 3006-883
1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1
Turbocharger Assembly Pipe, Oil Inlet Joint, Oil Drain Gasket, Oil Drain Hose, Oil Drain Protector Bolt Bolt Gasket, Oil Inlet Pipe Gasket, Oil Inlet Pipe Clamp, Hose Clamp, Hose Bolt Hose, Air Bypass Pipe, Air Intake Gasket, Air Intake Pipe Valve, Air Bypass Valve Control
Parts available from
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
3006-840 3006-884 3006-885 3006-888 0693-929 3006-852 3008-037 3006-854 3423-480 3005-387 3004-376 3006-893 3004-630 3004-987 3004-488 1623-182
1 1 1 1 2 2 2 1 1 1 1 2 1 1 1 2
Bracket, Mounting Valve, Waste Gate Control Valve, Air Bypass Tube, Protective Hose, Vacuum - Bypass Control Valve Hose, Waste Gate Control Valve Clamp, Hose Clamp, Hose Clamp, Hose Clip, Hose Bolt Bolt Bolt Screw Nut Clamp, Hose
www.Worldofpowersports.com
41
217-233-1245
2005 T660 Turbo
INTERCOOLER ASSEMBLY 0739-177
1 2 3 4 5 6
42
3006-818 1670-549 8471-616 3006-828 3004-491 3006-875
1 1 4 1 2 1
Intercooler Duct, Intercooler Screw, Machine Bracket, Intercooler Nut Hose, Intercooler - No. 2
Parts available from
7 8 9 10 11 12
0423-066 3006-826 3006-876 3004-326 3006-825 3006-827
8 1 1 2 2 1
Clamp, Hose Pipe, Intercooler - Inlet Hose, Intercooler - No. 3 Nut Hose, Intercooler - No. 1 Pipe, Intercooler - Outlet
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
EXHAUST MANIFOLD ASSEMBLY 0739-165
1 2 3 4 5 6 7 8 9
3006-829 3006-830 3006-877 3006-878 3006-831 3006-879 3006-832 3006-833 3006-754
1 1 2 4 1 1 1 1 4
Manifold, Exhaust Pipe, Outlet Bolt Bolt, Stud Cover, Exhaust Manifold Gasket, Exhaust Manifold Gasket, Exhaust Manifold/Turbocharger Gasket, Outlet Pipe Bolt
Parts available from
10 11 12 13 14 15 16 17 18
3006-845 3006-846 3006-847 3006-848 3006-111 3006-849 3006-857 3004-630 3006-588
2 2 2 3 9 4 1 1 1
Bolt Bolt Bolt, Stud Bolt, Stud Nut Washer Hook, Engine Bolt Sensor, Oxygen
www.Worldofpowersports.com
43
217-233-1245
2005 T660 Turbo
DELIVERY PIPE ASSEMBLY 0739-920
1 2 3 4 5
44
3006-835 3004-377 3006-834 3006-237 3006-126
1 2 3 3 3
Pipe, Delivery Bolt Injector, Fuel - Assembly (inc. 4) Grommet Set Cushion
Parts available from
6 7 8 9 10
3006-880 1 Regulator (inc. 7) 3006-881 1 O-Ring 3004-338 2 Bolt 0693-929 AR Hose, Vacuum 3008-037 2 Clamp, Hose
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
TIMING CHAIN COVER/OIL PUMP ASSEMBLY 0739-341
1 3006-219
1
2 3 4 5 6
1 7 1 1 1
3006-220 3004-284 3006-221 3006-374 3006-592
Timing Chain Cover/Oil Pump Assembly (inc. 2-5) Rotor Set Screw Valve Set (inc. 5) Circlip Filter, Oil Gallery
Parts available from
7 8 9 10 11 12 13
3006-755 3423-386 3008-376 3004-427 3004-948 3005-206 3006-844
1 1 6 4 5 2 1
Bolt Plug Bolt Bolt Bolt Pin, Dowel Switch, Oil Pressure - Assembly
www.Worldofpowersports.com
45
217-233-1245
2005 T660 Turbo
WATER PUMP AND THERMOSTAT ASSEMBLIES 0739-167
1 2 3 4 5 6 7 8 9 10 11 12 13 14
46
3006-910 3006-953 3008-533 3004-948 3004-326 3006-375 3004-370 3006-228 3006-230 3006-836 3006-232 3006-600 3006-120 3006-128
1 1 2 2 2 2 1 1 1 1 1 1 1 2
Water Pump (inc. 2) O-Ring Bolt Bolt Nut Bolt, Stud Bolt Cap, Thermostat Thermostat Case, Thermostat Gasket Hose - Throttle Body/Intake Manifold Plug Clamp, Hose
Parts available from
15 16 17 18 19 20 21 22 23 24 25 26 27 28
3006-212 3006-602 3004-338 3006-839 3006-598 3006-599 3006-595 3006-594 0693-303 3006-114 3006-234 3006-838 3006-596 3006-837
1 8 2 1 1 1 1 1 1 1 1 1 1 1
Sensor, Water Temperature Clamp, Hose Bolt Tank, Water (inc. 19-20) Union, Air Vent Gasket Hose - Thermostat/Water Tank Pipe, Water Inlet Bolt Spacer O-Ring Hose - Turbocharger/Oil Cooler Hose - Oil Cooler/Inlet Pipe Hose - Water Tank/Turbocharger
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
ELECTRICAL 0739-171
1 2 3 4 5 6 7 8 9
3006-290 3006-287 3006-609 3004-338 3006-284 3004-705 3006-965 3006-288 3006-368 3006-369 10 3006-109
1 1 1 1 1 1 1 1 5 1 2
Clamp, Oil Pressure Switch Bracket, Chain Cover Bracket, Coil Bolt Bracket, Engine Harness Bolt, Ground Harness Assembly (inc. 8-14) Cover, Fuse Box Fuse (15 Amp) Fuse (30 Amp) Bolt
11 12 13 14 15 16 17 18 19 20 21
3006-370 3006-294 3006-607 3006-608 * 5611-859 5611-860 3006-963 3006-756 3006-280 3006-279
1 5 1 1 1 1 1 1 3 3 1
Fuse (80 Amp) Relay Puller, Fuse Holder, Spare Fuse Resistor Decal, Fuse Box Decal, Fuse Box Controller, Injection Bolt Coil, Ignition Sensor, Cam Position - Assembly *Resistor is coded to engine; see dealer to determine part number.
Parts available from
www.Worldofpowersports.com
47
217-233-1245
2005 T660 Turbo
STARTER MOTOR ASSEMBLY 0739-355
1 3006-244 2 3 4 5 6 7 8 9 10
48
3006-255 3004-488 3006-254 3004-280 3004-334 3006-249 3006-257 3006-259 3006-260
1 1 2 1 1 1 1 1 1 1
Motor, Starter - Assembly (inc. 2-18 and one No. 19) Switch Assembly Nut Lever, Pinion Drive Washer, Lock Nut Bushing Nut, Pinion Stop (inc. 9) Ring, Snap Pinion Assembly
Parts available from
11 12 13 14 15 16 17 18 19 20
3006-258 3006-246 3006-247 3006-248 3006-252 3006-253 3006-251 3006-256 3004-326 8408-820
1 1 4 4 1 1 1 2 2 2
Armature Commutator Assembly (inc. 13) Brush Spring, Brush Holder, Brush Insulator Bushing Through-Bolt Nut Screw, Cap
www.Worldofpowersports.com
217-233-1245
2005 T660 Turbo
ALTERNATOR ASSEMBLY 0739-357
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3006-261 3006-276 3006-250 3006-277 3006-263 3006-264 3006-266 3006-265 3006-610 3006-267 3006-268 3006-272 3004-853 3006-278 3004-379 0694-025
1 1 1 1 1 1 2 4 1 1 1 2 2 1 2 1
Alternator Assembly (inc. 2-25) Nut Pulley Spacer Bearing Retainer, Bearing Bolt, Stud Screw Rotor Assembly (inc. 10-11) Bearing Cover, Bearing Bolt Nut Regulator, Alternator - Assembly Screw Screw
Parts available from
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
3006-612 3006-271 3006-270 3006-611 3004-645 3006-274 3006-262 3004-851 3006-613 3006-144 0693-397 3006-376 3006-143 3006-108 3004-488
1 2 2 1 6 3 1 1 1 1 2 1 1 1 1
Brush Holder Assembly (inc. 18-19) Spring, Brush Brush Rectifier Assembly Screw Bolt Insulator, Terminal Nut Bolt Bracket, Alternator Bolt Bolt Arm, Adjuster - Alternator Bolt Nut
www.Worldofpowersports.com
49
217-233-1245
2005 T660 Turbo
GASKET SET (Complete Gasket Set p/n 3006-961) 0739-923
1 2 3 4 5 6 7
50
3006-879 3006-138 3006-205 3006-209 3006-559 3006-953 3006-232
1 1 1 1 1 1 1
Gasket, Exhaust Manifold Gasket, Cylinder Head Cover Gasket, Intake Manifold Gasket, Throttle Body Gasket, Cylinder Head O-Ring, Water Pump Gasket, Thermostat Case
Parts available from
8 9 10 11 12 13
3006-234 3006-874 3006-833 3006-872 3006-832 3006-951
1 1 1 1 1 1
O-Ring, Water Inlet Pipe Gasket, Air Intake Pipe Gasket, Outlet Pipe Gasket, Oil Drain Gasket, Exhaust Manifold/Turbocharger Gasket, Adjuster
www.Worldofpowersports.com
217-233-1245
RELATED ITEMS 2005 T660 Turbo (Model No. S2005ACFTBUSB) 3639-560 3639-019 3639-661 2257-231 3639-721 0639-456 1639-507
Altitude Kit (Over 5000 ft) Cover, Machine (Storage) Cover, Machine (Deluxe) Handbook, Safety (E/F) Handlebar Bag Handlebar Muffs Hitch, Pivot
2639-685 2257-131 2257-085 3639-713 0639-540 3639-723 3639-962
Luggage Rack w/o Backrest Manual, Illustrated Parts Manual, Operator’s (E/F) Saddlebags, Sport Touring Tether Switch Seat Trunk Windshield Storage Bag
NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A
Parts available from
www.Worldofpowersports.com
p/n 2257-131
217-233-1245