Catalog
INDUSTRIAL JA316D CONNECTORS Supersedes CATALOG JA316C
CRITICAL PERFORMANCE PRODUCTS
TM
TM
Fluid Products Handbook General Part Number Index...........1-12
SECTION INDEX HOSE .....................................................................13–100 Index...........................................................................15 How to Order .............................................................14 Hydraulic Hoses ...................................................40-71 Special Application Hoses...................................72-97 FITTINGS .............................................................101-228 Index.........................................................................103 How to Order....................................................105-106 Crimp.........................................................154, 161,180 Field Crimp .......................................................156-160 Flat Crimp .........................................................186-189 Global................................................................123-147 Internal Skive....................................................168-179 Reusable ...........................................................190-224 Spiral Single Skive ...........................148-155, 161-167 Swage ...............................................................181-185 ASSEMBLY INSTRUCTIONS HOSE and REUSABLE FITTINGS.......................229-244 Index.........................................................................229 ASSEMBLY EQUIPMENT....................................245-264 Index.........................................................................245 Crimp.................................................................247-250 Cut-off ...............................................................257-261 Reusable ...........................................................252-256 Swage.......................................................................251 Skive ........................................................................262 Proof Test..........................................................263-264
ADAPTERS and TUBE FITTINGS......................265-328 Index.........................................................................265 How to Order....................................................274-276 Adapters ..........................................................301-327 ORS Tube Fittings ............................................295-300 SWIVEL JOINTS ................................................329-344 Index ........................................................................329 How to Order...........................................................330 FLOCS ......................................................................344 Heavy Duty .......................................................337-339 Heavy Duty - Full Flow ....................................340-342 Standard Duty ..................................................333-336 COUPLINGS .......................................................345-424 Index .................................................................346-347 How to Order...........................................................350 Air......................................................................361-365 Bulk Fluid Transfer ...........................................410-413 Chemical and Fluid Transfer ...........................418-421 Fluid Transfer & Hydraulic369-393, 398-402, 414-417 Fluid Transfer and Refrigerant........................394-397 Hydraulic Farm.................................................405-410 Special Application ...........366-367, 403-404, 422-423
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Symbols
Hose Application Reference Industry symbols are provided for each hose indicating where it is typically used. But remember, a hose can be used in any industry, provided it meets the established application requirements. This list is provided as a guide. Final selection is further
dependent on pressure, fluid, fluid concentrations, temperature and intermittent or continuous exposures and government or industry specifications.
Air Conditioning
Air (High Pressure) Refer To Catalog JA466 for Further Information R-12 R-22 134A 1540 (p.86) FC202 (p.86) FC202 (p.86) FC363 (p.90) FC363 (p.90) FC363 (p.90) FC202 (p.86) FC505 (p.88) FC505 (p.88) FC505 (p.88) FC555 (p.88) FC555 (p.88) FC555 (p.88) FC655 (p.90) FC558 (p.86) FC655 (p.90) GH134 (p.88) FC765 (p.90)
Chemical Transfer
ALL FC202 FC363 FC505 FC555
(p.86) (p.90) (p.88) (p.88)
High Performance 2661 (p.40) FC318 (p.40) FC363 (p.90) FC364 (p.92) FC563 (p.92)
Low Temperature (–65°F)
Jack Hose See Performance Catalog JC86 FBA FBC FBG FBT FBU FBV
LPG
(10,000 PSI Max. for all Hoses) 2781-4 (p.60) FC136-06 (p.66) GH493-6 (p.66) GH781-4 (p.60)
Marine (Fuel & Oil)
2766 (p.62) FC474 (p.64)
Railroad Air Brake
1509 (p.44) 1529 (p. 60) FC300 (p.44)
FC321 (p.84)
FC234 p.78)
Sewer Cleaning 1531 (p.80) 1531A (p.80)
Shop Air FC700 (p. 74) FC701 (p. 76) FC702 (p. 76)
1525 (p.72) 2556 (p.72) 2565 (p.72) 2575 (p.74) FC332 (p.72)
Truck Heater FC252 (p. 82)
Utility
Coolant FC352 (p.84) (Straight Lengths Only)
Engine Fuel/Oil 1503 (p.44) FC235 (p.78) FC300 (p.44) FC350 (p.80) FC355 (p.80)
Air Brake 1503 (p.44) 2550 (p.82) 2570 (p. 82) FC300 (p.44) FC350 (p.80) FC355 (p.80)
Compressor 2807 (p.94) FC186 (p.94)
Power Steering 2555 (p. 78)
Waterblast FC372 (p.50) FC374 (p.52) FC376 (p.54)
(10,000 PSI Max. for all Hoses) FC254-08 (p.68)
© 1997 Aeroquip Corporation
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Part Number Index Section Pages
Hose
13-100 101-228
Fittings
Part Number
Page
1A*BF* ..............................................139 1A*BFA*............................................140 1A*BFB*............................................140 1A*BP* ..............................................141 1A*BT* ..............................................141 1A*DK* ............................................143 1A*DL* ..............................................142 1A*DLA* ..........................................142 1A*DLB* ..........................................143 1A*DS* ............................................144 1A*DSA* ..........................................144 1A*DSB* ..........................................145 1A*EK* ..............................................145 1A*FL* ..............................................133 1A*FLA* ............................................134 1A*FLB* ............................................135 1A*FLD* ............................................135 1A*FLE* ............................................136 1A*FLG*............................................136 1A*JF* ..............................................146 1A*JM* ............................................139 1A*KF* ..............................................146 1A*KS*..............................................147 1A*KSA* ..........................................147 1A*KSB* ..........................................147 1A*SL* ..............................................132 1AA*FJ* ............................................124 1AA*FJA* ........................................125 1AA*FJB* ........................................126 1AA*FJC* ........................................127 1AA*FR* ..........................................129 1AA*FRA* ........................................130 1AA*FRB* ........................................131 1AA*FRC* ........................................131 1AA*FS* ..........................................128 1AA*MB* ..........................................128 1AA*MF* ..........................................132 1AA*MFA* ........................................132 1AA*MFB* ........................................133
Pages
Adapters, and Tube Fittings
265-328
Assembly Instructions
229-244
Swivel Joints
329-344
Assembly Equipment
245-264
Couplings
345-424
Section
Part Number
Page
1AA*MJ* ..........................................127 1AA*MP* ..........................................123 1AA*MR* ..........................................132 1AA*PS* ..........................................123 1AP*FL* ............................................133 1AP*FLA*..........................................134 1AP*FLB* ..........................................135 1AP*FLD*..........................................135 1AP*FLE* ..........................................136 1AP*JF* ............................................146 1AP*JM* ..........................................139 1AP*SL* ............................................132 1AR*FJ* ............................................124 1AR*FJA* ........................................125 1AR*FJB*..........................................126 1AR*FJC*..........................................127 1AR*FR*............................................129 1AR*FRA* ........................................130 1AR*FRB* ........................................131 1AR*FRC* ........................................131 1AR*MB* ..........................................128 1AR*MJ* ..........................................127 1AR*MP* ..........................................123 1AT*BF* ............................................139 1AT*BFA*..........................................140 1AT*BFB*..........................................140 1AT*BT* ............................................141 1AT*DK*............................................143 1AT*DL* ............................................142 1AT*DLA* ........................................142 1AT*DLB*..........................................143 1AT*FLA* ..........................................134 1AT*FLB* ..........................................135 1AT*FLD* ..........................................135 1AT*JF* ............................................146 1AT*JM* ..........................................139 1AT*SL* ............................................132 1AV*FJ* ............................................124 1AV*FJA*..........................................125
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Part Number
Page
1AV*FJB* ..........................................126 1AV*FJC* ..........................................127 1AV*FR* ............................................129 1AV*FRA* ........................................130 1AV*FRB*..........................................131 1AV*FRC*..........................................131 1AV*MB* ..........................................128 1AV*MJ* ..........................................127 1AV*MP* ..........................................123 1B*BF* ..............................................139 1B*BFA* ............................................140 1B*BFB* ............................................140 1B*BT* ..............................................141 1B*DS*..............................................144 1B*DSA* ..........................................144 1B*DSB* ..........................................145 1B*EK* ..............................................145 1B*FH* ..............................................137 1B*FHA* ..........................................137 1B*FHB*............................................138 1B*FHD* ..........................................137 1B*FHE* ............................................138 1B*FHF* ............................................137 1B*FHG* ..........................................138 1B*FL* ..............................................133 1B*FLA* ............................................134 1B*FLB* ............................................135 1B*FLD* ............................................135 1B*FLE* ............................................136 1B*FLF* ............................................136 1B*FLG* ............................................136 1B*JF* ..............................................146 1B*KF* ..............................................146 1B*KS* ..............................................147 1B*KSA* ..........................................147 1B*KSB* ..........................................147 1B*SL* ..............................................132 1BA*FJ* ............................................124 1BA*FJA* ........................................125
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Part Number Index
Section
Pages
Part Number Index
Part Number Index
Part Number
Page
1BA*FJB*..........................................126 1BA*FJC*..........................................127 1BA*FR*............................................129 1BA*FRA* ........................................130 1BA*FRB* ........................................131 1BA*FRC* ........................................131 1BA*FS*............................................128 1BA*MB* ..........................................128 1BA*MJ* ..........................................127 1BA*MP* ..........................................123 1BA*MR* ..........................................132 1G*BF* ..............................................139 1G*BFA*............................................140 1G*BFB* ..........................................140 1G*BP*..............................................141 1G*BT*..............................................141 1G*DK* ............................................143 1G*DL*..............................................142 1G*DLA* ..........................................142 1G*DLB* ..........................................143 1G*DS* ............................................144 1G*DSA* ..........................................144 1G*DSB* ..........................................145 1G*EK*..............................................145 1G*FL* ..............................................133 1G*FLA*............................................134 1G*FLB*............................................135 1G*FLG* ..........................................136 1G*JF* ..............................................146 1G*JM* ............................................139 1G*KF* ..............................................146 1G*KS* ............................................147 1G*KSA* ..........................................147 1G*KSB* ..........................................147 1G*SL* ..............................................132 1GA*FJ*............................................124 1GA*FJA* ........................................125 1GA*FJB* ........................................126 1GA*FJC* ........................................127 1GA*FR* ..........................................129 1GA*FRA* ........................................130 1GA*FRB* ........................................131 1GA*FRC* ........................................131 1GA*FS* ..........................................128 1GA*MB* ..........................................128 1GA*MF* ..........................................132 1GA*MFA* ........................................132
Part Number
Page
1GA*MFB* ........................................133 1GA*MJ* ..........................................127 1GA*MP* ..........................................123 1GA*MR* ..........................................132 1GA*PS* ..........................................123 1S*BF* ..............................................139 1S*BFA* ............................................140 1S*BFB*............................................140 1S*BP* ..............................................141 1S*BT* ..............................................141 1S*DK*..............................................143 1S*DL* ..............................................142 1S*DLA* ..........................................142 1S*DLB*............................................143 1S*DS*..............................................144 1S*DSA* ..........................................144 1S*EK* ..............................................145 1S*FL* ..............................................133 1S*FLA* ............................................134 1S*FLB* ............................................135 1S*FLD* ............................................135 1S*FLE* ............................................136 1S*FLG*............................................136 1S*JF* ..............................................146 1S*JM* ............................................139 1S*KF* ..............................................146 1S*KS* ..............................................147 1S*KSA* ..........................................147 1S*KSB* ..........................................147 1S*SL* ..............................................132 1SA*FJ* ............................................124 1SA*FJA* ........................................125 1SA*FJB*..........................................126 1SA*FJC*..........................................127 1SA*FR*............................................129 1SA*FRA* ........................................130 1SA*FRB* ........................................131 1SA*FRC* ........................................131 1SA*FS*............................................128 1SA*MB* ..........................................128 1SA*MF* ..........................................132 1SA*MFA* ........................................132 1SA*MFB* ........................................133 1SA*MJ* ..........................................127 1SA*MP* ..........................................123 1SA*MR* ..........................................132 1SA*PS* ..........................................123
Part Number
Page
2S72000 ............................................420 2S72001 ............................................421 2S72003 ............................................421 2S72004 ............................................421 2S72005 ............................................421 2S72006 ............................................421 2S72007 ............................................421 2S73000 ............................................419 2S73001 ............................................419 2S73002 ....................................419, 421 2S73005 ............................................419 2S73006 ............................................419 2S73007 ....................................419, 421 2S73008 ............................................419 2S73009 ............................................419 2S73010 ....................................419, 421 2S73011 ............................................419 2S75003 ............................................421 07.001 ................................................219 07.002 ........................................195-196 07.003 ................................................195 07.005 ................................................206 07.006 ................................................219 07.013 ................................................206 07.020 ................................................206 07.021 ................................................218 07.024 ................................................195 07.025 ................................................218 07.026 ................................................195 07.036 ................................................195 07.078 ................................................206 07.114 ................................................219 07.122 ................................................218 07.155 ................................................196 07.327 ................................................207 07.329 ................................................207 07.340 ................................................194 07.390 ................................................218 07.420 ................................................206 07.421 ................................................194 15.063 ................................................325 15.117 ................................................325 15.147 ................................................325 15.163 ................................................326 15.164 ................................................325 15.165 ................................................326 44-411................................................190
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Part Number Index Part Number
Page
Page
2025 ..................................................308 2027 ..................................................314 2028 ..................................................309 2029 ..................................................310 2030 ..................................................309 2031 ..................................................310 2033 ..................................................316 2038 ..................................................220 2039 ..................................................315 2040 ..................................................301 2041 ..................................................314 2041-1................................................314 2042 ..................................................315 2042-1................................................315 2043 ..................................................315 2043-1................................................315 2044 ..................................................307 2045 ..................................................302 2046 ..................................................302 2047 ..................................................303 2048 ..................................................303 2049 ..................................................302 2050 ..................................................302 2060 ..................................................311 2061 ..................................................318 2061-1................................................318 2062 ..................................................318 2062-1................................................318 2063 ..................................................326 2066 ..................................................312 2067 ..................................................312 2067-1................................................312 2068 ..................................................312 2068-1................................................312 2070 ..................................................315 2071 ..................................................315 2080 ..................................................305 2081 ............................................38, 301 2082 ..................................................301 2083 ..................................................301 2084 ..................................................301 2085 ..................................................303 2087 ..................................................304 2088 ..................................................302 2089 ..................................................303 2090 ..................................................305 2091 ..................................................304
Part Number
Page
2092 ..................................................304 2093 ..................................................304 2096 ..................................................302 2215 ..................................................314 2216 ..................................................312 2216-1................................................312 2222 ..................................................301 2239 ..................................................306 2240 ..................................................306 2242 ..................................................306 2243 ..................................................307 2244 ..................................................308 2246 ..................................................312 2247 ..................................................302 2249 ..................................................308 2250 ..................................................308 2251 ..................................................303 2252 ..................................................303 2253 ..................................................304 2254 ..................................................304 2255 ..................................................304 2256 ..................................................304 2257 ..................................................304 2261 ..................................................313 2266 ..................................................318 2550 ............................................82, 239 2554 ............................................82, 239 2555 ............................................78, 239 2556 ............................................72, 237 2565 ............................................72, 237 2570 ............................................82, 239 2575 ............................................74, 237 2580 ....................................42, 236, 241 2583 ....................................................42 2651 ....................................46, 236, 241 2661 ............................................40, 241 2681 ....................................................48 2766 ............................................62, 236 2781 ............................................60, 236 2807 ............................................94, 240 2808 ............................................96, 240 4007 ..........................................108, 235 4010 ..........................................108, 235 4013 ..........................................108, 235 4401 ..................................................190 4402 ..................................................191 4411 ..................................................190
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Part Number Index
44-412 ................................................190 150–22 ..............................................393 302A ....................................44, 236, 241 303 ......................................44, 236, 241 401 ....................................................190 403 ....................................................193 406 ....................................................190 411 ....................................................190 412 ....................................................190 458 ....................................................221 487 ....................................................396 583 ....................................................252 624 ..............................................37, 244 1206 ..........................................108, 235 1208 ..........................................108, 235 1210 ..........................................108, 235 1212 ..........................................108, 235 1214 ..........................................108, 235 1219 ..........................................108, 235 1290 ..................................................324 1503 ....................................44, 236, 241 1508 ............................................64, 238 1525 ............................................72, 237 1529 ............................................60, 236 1531 ............................................80, 239 1531A ..........................................80, 239 1540 ....................................86, 236, 241 1561 ..................................................252 1562 ..........................................253, 255 1563 ..................................................252 1582 ..................................................252 1597 ..................................................255 1598 ..................................................255 1599 ..................................................255 2000 ............................................38, 311 2001 ..................................................311 2002 ..................................................312 2003 ............................................38, 311 2004 ..................................................324 2007 ..................................................311 2015 ..................................................301 2018 ..................................................306 2020 ..................................................317 2021 ..................................................305 2022 ..................................................306 2023 ..................................................307 2024 ..................................................307
Part Number
Part Number Index
Part Number Index
Part Number
Page
4412 ..................................................190 4414 ..................................................191 4624 ..................................................322 4706 ..................................................210 4720 ..................................................204 4721 ..................................................203 259-4721............................................203 4722 ..................................................203 4725 ..................................................203 4729 ..................................................209 4730 ..................................................210 4738 ............................................38, 216 4739 ............................................38, 216 4740 ............................................38, 217 4741 ..................................................216 4742 ............................................38, 217 4743 ............................................38, 217 4744 ..................................................204 4745 ..................................................204 4750 ..................................................217 4753 ..................................................216 4767 ..................................................205 4772 ..................................................217 4775 ..................................................192 4776 ..................................................192 4777 ..................................................192 4779 ..................................................192 4790 ..................................................205 4797 ............................................38, 216 5100 ..........................................391, 393 5100–22 ............................................393 5100–S2 ............................................392 5100–S4 ............................................392 5100–S5 ............................................392 5100–S7 ............................................393 5100–S9 ............................................393 5101 ..................................................392 5110 ..................................................393 5110–S5 ............................................392 5111 ..................................................393 5144 ....................................................38 5400............................................394-397 5400–17 ............................................397 5400–53 ............................................397 5400–54 ............................................397 5400–S16 ..........................................397 5400–S19 ..........................................397
Part Number
Page
5400–S2 ............................................395 5400–S5 ............................................395 5400–S6 ............................................396 5400–S8 ............................................396 5400–S20 ..........................................397 5401 ..................................................396 5401–S14 ..........................................396 5401–S17 ..........................................395 5410 ..................................................395 5410–S14 ..........................................395 5410–S17 ..........................................395 5600 ............................................398-402 5601 ..................................................399 5602 ..................................................399 5603 ..................................402, 406, 408 5606 ..................................................401 5608 ..................................................401 5610 ..................................................401 5642 ..................................................399 5643 ..................................................399 5644 ..................................................399 5650 ..................................................400 5651 ..................................................400 5657 ..................................402, 406, 408 5659 ..................................402, 406, 408 5667 ..................................................402 5668 ..................................................402 5690 ..................................................402 5691 ..................................................401 22008 ................................................397 22012 ........................................228, 328 22033 ........................................228, 328 22046..................................227-228, 328 22068 ........................................228, 328 22546 ..................227-228, 328, 396-397 22617..........................227-228, 317, 328 23055 ..................................................37 62017 ................................................343 62018 ................................................343 62019 ................................................343 62020 ................................................343 62021 ................................................343 62022 ................................................343 62023 ................................................343 71416 ................................................322 71418 ................................................321 71422 ................................................322
Part Number
Page
71423 ................................................322 73014 ................................................322 73056 ................................................313 449-74446..................................226, 321 190000 ..............................................191 190111 ..............................................193 190231 ..............................................220 190235 ..............................................193 190260 ..............................................191 190261 ..............................................191 190263 ..............................................204 190264 ..............................................204 190265 ..............................................191 190276 ..............................................193 190277 ..............................................193 190287 ..............................................204 190295 ..............................................191 190296 ..............................................191 190297 ..............................................191 190299 ..............................................191 190301 ..............................................191 190302 ..............................................191 190326 ..............................................217 190327 ..............................................217 190328 ..............................................217 190350 ..............................................193 190371 ..............................................193 190414 ..............................................204 190463 ..............................................191 190464 ..............................................203 190468 ..............................................210 190469 ..............................................210 190470 ..............................................210 190516 ..............................................217 190528 ..............................................210 63-190535..........................................224 63-190600..........................................222 190604 ..............................................219 190605 ..............................................219 190606 ..............................................219 190607 ..............................................220 190608 ..............................................220 190609 ..............................................220 63-190626..........................................223 38-190627..........................................222 38-190628..........................................224 190672 ..............................................216
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Part Number Index
Part Number
Page
Page
203101 ..............................................317 203102 ..............................................317 203103 ..............................................309 203104 ..............................................309 203301 ..............................................308 206209 ..............................................318 206209-1 ............................................318 206604 ..............................................312 206801 ..............................................313 206801-1 ............................................313 206804 ..............................................313 206804-1 ............................................313 208006 ..............................................305 208007 ..............................................305 210212 ..............................................310 210292 ..............................................310 210294 ..............................................323 221501 ..............................................315 222005 ........................................36, 244 222022 ........................................36, 244 222070 ..............................................230 226601 ..............................................318 472003 ..............................................210 474503 ..............................................211 476003 ..............................................211 476703 ..............................................211 479001 ..............................................211 479003 ..............................................211 479301 ..............................................219 479501 ..............................................219 479601 ..............................................219 500023 ..............................................319 500024 ..............................................320 500025 ..............................................319 500454 ..............................................316 504089 ..............................................321 504095 ..............................................316 560078 ..............................................401 565006 ..............................................400 565007 ..............................................400 565014 ..............................................402 565015 ..............................................402 900564 ........................................37, 243 900598 ..............................................318 900598-1 ............................................318 900599 ..............................................314 900605 ..............................................324
Part Number
Page
900705 ........................................36, 243 900729 ................................................36 900774 ..............................................220 900952 ........................................37, 243 AE13702–003 ....................................230 AE18900 ............................................413 BD5500 ..............................................333 BD55000 ............................................334 BD55001 ............................................334 BD55004 ............................................334 BD55005 ............................................334 BD55009 ............................................335 BD55011 ............................................335 BD55012 ............................................335 BD55014 ............................................335 BD55015 ............................................335 BD55021 ............................................336 BD55029 ............................................336 BD55031 ............................................336 BD55058 ............................................336 F2015 ................................................256 F2636 ................................................260 FA2877NPNO120 ..............................221 FA5644NPNO120 ..............................221 FB9218 ................................................74 FB9219 ................................................74 FB9220 ................................................74 FC136 ..........................................66, 238 FC186 ..........................................94, 240 FC194 ..................................................46 FC195 ..........................................58, 236 FC202 ..................................86, 236, 241 FC211 ..........................................48, 238 FC212 ..........................................62, 238 FC234 ..................................78, 236, 241 FC235 ..................................................78 FC250A ........................................66, 238 FC252 ..........................................82, 243 FC254 ..................................................68 FC273 ..................................................68 FC300 ..................................44, 236, 241 FC310 ..........................................56, 236 FC318 ..........................................40, 241 FC321 ..................................84, 236, 241 FC323 ..................................................64 FC324 ..................................................68 FC325 ..................................................70
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Part Number Index
190718 ........................................39, 223 190742 ........................................39, 224 190772 ..............................................223 190773 ..............................................223 190800 ..............................................219 190846 ..............................................192 190933 ..............................................212 190934 ..............................................212 190935 ..............................................213 190936 ..............................................214 190937 ..............................................215 190944 ..............................................217 190950 ..............................................224 63-190990....................................39, 223 190992 ..............................................212 190997 ..............................................211 191000 ..............................................203 38-191074....................................39, 223 191321 ..............................................217 191395 ..............................................192 200001 ..............................................325 202003 ..............................................310 202006 ..............................................310 202113 ..............................................306 202114 ..............................................306 202124 ..............................................324 202208........................................396-397 202220 ..............................................396 202232 ..............................................322 202411 ..............................................307 202413 ..............................................307 202414 ..............................................308 202701 ..............................................317 202702 ..............................................317 202703 ..............................................318 202712 ..............................................314 202713 ..............................................318 202901 ..............................................309 203002 ..............................................316 203002-1............................................316 203003 ..............................................319 203003-1............................................319 203005 ..............................................319 203005-1............................................319 203006 ..............................................309 203007 ..............................................308 203008 ..............................................317
Part Number
Part Number Index
Part Number Index
Part Number
Page
FC332 ..........................................72, 237 FC350 ..................................80, 236, 241 FC352 ..........................................84, 243 FC355 ..................................80, 236, 241 FC363 ..........................................90, 242 FC364 ..........................................92, 242 FC372 ..........................................50, 239 FC373 ..........................................50, 239 FC374 ..................................................52 FC375 ..................................................54 FC376 ..................................................54 FC377 ..................................................54 FC390 ..................................................52 FC425 ..................................................37 FC465 ..........................................94, 240 FC466 ..................................................40 FC469 ..................................................96 FC474 ..................................................64 FC498 ..................................................42 FC505 ..................................................88 FC510 ..........................................58, 236 FC555 ..................................................88 FC558 ..................................86, 236, 241 FC563 ..........................................92, 242 FC606 ..................................................70 FC650 ..................................................76 FC665 ..................................................90 FC690 ..................................................52 FC700 ..................................................74 FC701 ..................................................76 FC702 ..................................................76 FC765 ..................................................90 FC1229 ..............................................296 FC1347 ..............................107, 188-189 FC1349 ......................................188-189 FC1373 ......................................188-189 FC1389 ..............................188-189, 222 FC1410 ......................................151-155 FC1411 ......................................148, 155 FC1531 ......................................188, 189 FC1586 ......................................108, 235 FC1601 ......................................107, 179 FC1851 ..............................................295 FC1857 ..............................................296 FC1941 ......................................108, 235 FC2119 ..............................226, 321-322 FC2325 ..............................................296
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Part Number
Page
FC2326 ..............................................297 FC2383 ......................................108, 235 FC2540 ..............................107, 168-178 FC2542 ......................................108, 235 FC2642 ......................................108, 235 FC2652 ......................................108, 235 FC2697 ......................................168, 174 FC2710 ......................................168, 174 FC2713 ......................................226, 321 FC2717 ..............................107, 168-178 FC2875 ..............................................323 FC3023 ......................................107, 161 FC3425 ......................................226, 321 FC3443 ..............................107, 186, 187 FC3459 ......................................321-322 FC3471 ..............................107, 148-154 FC3596 ..............................107, 186-187 FC3680 ..............................................186 FC4014 ......................................168, 174 FC4049 ......................................169, 176 FC4050 ..............................................169 FC4051 ......................................170, 177 FC4052 ..............................................170 FC4053 ......................................172, 177 FC4054 ..............................................171 FC4098 ..............................................187 FC4373 ......................................171, 177 FC4374 ......................................170, 176 FC4387 ......................................170, 176 FC4507 ..............................................169 FC4513 ..............................................171 FC4562 ......................................168, 175 FC4564 ......................................169, 175 FC4571 ......................................168, 175 FC4582 ..............................................177 FC4612 ..............................................170 FC4957 ..............................................150 FC4960 ..............................................152 FC5014 ..............................................168 FC5026 ..............................................168 FC5049 ..............................................169 FC5050 ..............................................169 FC5051 ..............................................170 FC5052 ..............................................170 FC5053 ..............................................172 FC5054 ..............................................171 FC5060 ..............................................214
FC5075 FC5098 FC5130 FC5131 FC5133 FC5135 FC5136 FC5137 FC5138 FC5139 FC5140 FC5141 FC5142 FC5143 FC5144 FC5258 FC5275 FC5321 FC5322 FC5323 FC5325 FC5327 FC5329 FC5370 FC5371 FC5372 FC5373 FC5374 FC5379 FC5380 FC5387 FC5432 FC5503 FC5504 FC5507 FC5513 FC5560 FC5562 FC5564 FC5571 FC5582 FC5612 FC5805 FC5806 FC5807 FC5808 FC5809
..............................................199 ..............................................187 ..............................................200 ..............................................200 ..............................................200 ..............................................201 ..............................................201 ..............................................201 ..............................................201 ..............................................201 ..............................................201 ..............................................202 ..............................................201 ..............................................201 ..............................................200 ..............................................168 ..............................................180 ..............................................174 ..............................................174 ..............................................174 ..............................................176 ..............................................177 ..............................................177 ..............................................176 ..............................................177 ..............................................176 ..............................................171 ..............................................170 ..............................................200 ..............................................201 ..............................................170 ..............................................207 ..............................................175 ..............................................171 ..............................................169 ..............................................171 ..............................................175 ..............................................168 ..............................................169 ..............................................168 ..............................................171 ..............................................170 ..............................................181 ..............................................181 ..............................................181 ..............................................182 ..............................................182
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Part Number Index
Page
Part Number
Page
FC5810 FC5811 FC5812 FC5813 FC5814 FC5847 FC5848 FC5849 FC5853 FC5936 FC5937 FC5954 FC5957 FC5960 FC5963 FC5965 FC5967 FC5969 FC5973 FC5974 FC5975 FC5976 FC5977 FC5978 FC5979 FC5980 FC5981 FC5982 FC5983 FC5984 FC5985 FC5986 FC5987 FC5988 FC5989 FC5990 FC5991 FC5992 FC5993 FC6216 FC6217 FC6220 FC6330 FC7031 FC7048 FC7049 FC7216
..............................................182 ..............................................183 ..............................................183 ..............................................183 ..............................................183 ..............................................217 ..............................................217 ..............................................217 ..............................................216 ..............................................183 ..............................................183 ..............................................196 ..............................................150 ..............................................152 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................213 ..............................................213 ..............................................214 ..............................................214 ..............................................214 ..............................................212 ..............................................212 ..............................................213 ..............................................213 ..............................................213 ..............................................213 ..............................................213 ..............................................208 ..............................................208 ..............................................208 ..............................................208 ..............................................208 ..............................................208 ..............................................208 ..............................................208 ..............................................208 ..............................................187 ..............................................187 ..............................................187 ..............................................152 ..............................................193 ..............................................197 ..............................................197 ..............................................187
FC7217 FC7220 FC7275 FC7330 FC7370 FC7371 FC7372 FC7373 FC7374 FC7474 FC7573 FC7597 FC7603 FC7606 FC7639 FC7640 FC7646 FC7662 FC7703 FC7713 FC7714 FC7715 FC7740 FC7790 FC7811 FC7882 FC7883 FC7983 FC7984 FC7985 FC7986 FC7987 FC7988 FC7989 FC7990 FC7991 FC7992 FC8152 FC8153 FC8155 FC8625 FC8627 FC8724 FC8725 FC8726 FC8727 FC8779
..............................................187 ..............................................187 ..............................................219 ..............................................152 ..............................................213 ..............................................214 ..............................................214 ..............................................214 ..............................................215 ..............................................197 ..............................................197 ..............................................180 ..............................................180 ..............................................180 ..............................................212 ..............................................212 ..............................................197 ..............................................197 ..............................................215 ..............................................213 ..............................................213 ..............................................214 ..............................................212 ..............................................214 ..............................................214 ..............................................180 ..............................................180 ..............................................213 ..............................................214 ..............................................198 ..............................................198 ..............................................198 ..............................................198 ..............................................199 ..............................................199 ..............................................199 ..............................................199 ..............................................161 ..............................................161 ..............................................161 ..............................................149 ..............................................149 ..............................................151 ..............................................150 ..............................................152 ..............................................153 ..............................................186
Part Number
Page
FC8802 ..............................................152 FC8853 ..............................................150 FC8854 ..............................................151 FC8855 ..............................................151 FC8856 ..............................................153 FC8929 ..............................................150 FC9034 ..............................................214 FC9062 ..............................................224 FC9063 ..............................................224 FC9066 ..............................................214 FC9118 ..............................................214 FC9152 ..............................................161 FC9153 ..............................................161 FC9155 ..............................................161 FC9171 ..............................................223 FC9341 ..............................................223 FC9459 ..............................................214 FC9625 ..............................................149 FC9634 ..............................................213 FC9724 ..............................................151 FC9725 ..............................................150 FC9726 ..............................................152 FC9727 ..............................................153 FC9779 ..............................................186 FC9802 ..............................................152 FC9846 ..............................................186 FC9853 ..............................................150 FC9854 ..............................................151 FC9855 ..............................................151 FC9856 ..............................................153 FC9929 ..............................................150 FD15 ..................................................366 FD15–1000 ........................................367 FD15–1002 ........................................367 FD15–1025 ........................................367 FD15–1026 ........................................367 FD21 ..................................................368 FD21–1001 ........................................369 FD21–1002 ........................................369 FD35 ..................................................370 FD35–1000 ........................................371 FD35–1001 ........................................371 FD35–1002 ........................................371 FD35–1006 ........................................372 FD35–1007 ........................................371 FD35–1008 ........................................371 FD35–1042 ........................................372
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Part Number Index
Part Number
Part Number Index
Part Number Index
Part Number
Page
FD35–1043 ........................................372 FD35–1044 ........................................372 FD40 ..................................................360 FD40–1000 ........................................361 FD40–1001 ........................................361 FD40–1013 ................................361, 365 FD40–1014 ................................361, 365 FD41 ..................................................362 FD41–1000 ........................................363 FD41–1013 ........................................363 FD41–1014 ........................................363 FD42 ..................................................373 FD42–1000 ........................................374 FD42–1001 ........................................374 FD42–1002 ........................................374 FD42–1006 ........................................374 FD42–1008 ........................................374 FD42–1010 ........................................374 FD43 ..................................................364 FD43–1001 ........................................365 FD43–1011 ........................................365 FD43–1031 ........................................365 FD45 Brass ........................................379 FD45 Stainless Steel ........................382 FD45 Steel ........................................376 FD45–1000 ........................................377 FD45–1001 ........................................383 FD45–1002 ........................................377 FD45–1003 ........................................377 FD45–1004 ........................................383 FD45–1005 ........................................383 FD45–1040 ........................378, 381, 384 FD45–1041 ........................378, 381, 384 FD45–1044 ........................................378 FD45–1045 ........................................378 FD45–1046 ........................................378 FD45–1047 ........................................377 FD45–1052 ........................................384 FD45–1053 ........................................383 FD45–1056 ........................................384 FD45–1059 ........................................384 FD45–1061 ........................................377 FD45–1062 ........................................383 FD45–1063 ........................................377 FD45–1064 ........................................377 FD45–1065 ........................................377 FD45–1070 ........................................377
Part Number
Page
FD45–1071 ........................................377 FD45–1072 ........................................377 FD45–1075 ........................................383 FD45–1076 ........................................383 FD45–1078 ........................................383 FD45–1086 ........................................380 FD45–1090 ........................................380 FD45–1091 ........................................380 FD45–1092 ........................................380 FD45–1100 ........................................380 FD45–1101 ........................................380 FD45–1120 ........................................383 FD45–1121 ........................................383 FD45–1122 ........................................383 FD45–1142 ........................................383 FD45–1143 ........................................384 FD45–1153 ........................................380 FD45–1156 ........................................380 FD45–1157 ........................................380 FD45–1172 ........................................377 FD45–1173 ........................................378 FD45–1174 ........................................381 FD45–1175 ........................................380 FD45–1176 ........................................380 FD45–1177 ........................................381 FD45–1178 ........................................380 FD45–1179 ........................................381 FD45–1180 ........................................380 FD45–1194 ........................................384 FD45–1195 ........................................383 FD45–1197 ........................................384 FD45–1199 ........................................381 FD45–1201 ........................................381 FD45–1203 ........................................381 FD45–1206 ........................................378 FD45–1207 ........................................377 FD45–1209 ........................................384 FD45–1211 ........................................381 FD45–1228 ........................................378 FD45–1229 ........................................378 FD45–1267 ........................................385 FD45–1270 ........................................385 FD45–1399 ........................................380 FD45–1400 ........................................380 FD48 ..................................................386 FD48–1000 ........................................387 FD48–1001 ........................................387
Part Number
Page
FD48–1002 ........................................387 FD48–1042 ................................375, 387 FD49 ..................................................388 FD49–1001 ........................................389 FD49–1002 ........................................389 FD49–1004 ........................................389 FD49–1005 ........................................389 FD49–1014 ........................................390 FD49–1042 ........................................390 FD49–1057 ........................................389 FD49–1088 ........................................390 FD49–1200 ........................................390 FD51–1264 ........................................392 FD51–1265 ........................................392 FD51–1266 ........................................392 FD51–1267 ........................................392 FD51–1268 ........................................392 FD51–1269 ........................................392 FD51–1270 ........................................392 FD51–1272 ........................................392 FD56–1009 ........................................401 FD56–1012 ........................................401 FD56–1037 ........................................399 FD56–1062 ........................................399 FD56–1064 ........................................399 FD56–1065 ........................................399 FD56–1070 ........................................400 FD56–1071 ........................................400 FD56–1072 ........................................401 FD56–1074 ........................................401 FD56–1075 ........................................401 FD56–1081 ........................................402 FD56–1082 ........................................402 FD56–1123 ........................................400 FD56–1125 ........................................400 FD56–1196 ........................................400 FD56–1201 ........................................400 FD56–1204 ........................................399 FD56–1205 ........................................400 FD56–1207 ........................................399 FD56–1208 ........................................400 FD56–1209 ........................................401 FD56–1210 ........................................402 FD56–1221 ........................................401 FD56–1225 ........................................399 FD56–1226 ........................................400 FD56–1233 ........................................401
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Part Number Index
Part Number
Page
Page
FD86–1010 ........................................415 FD86–1016 ........................................417 FD86–1018 ........................................417 FD86–1035 ........................................417 FD86–1039 ........................................416 FD86–1040 ........................................416 FD86–1041 ........................................416 FD86–1042 ........................................415 FD86–1043 ........................................415 FD86–1044 ........................................415 FD86–1049 ........................................416 FD86–1050 ........................................416 FD86–1051 ........................................416 FD86–1052 ........................................415 FD86–1053 ........................................415 FD86–1054 ........................................415 FD86–1055 ........................................416 FD86–1056 ........................................416 FD86–1057 ........................................415 FD86–1058 ........................................415 FD86–1059 ........................................416 FD86–1060 ........................................416 FD86–1061 ........................................415 FD86–1062 ........................................415 FD90 ..................................................422 FD90–1004 ........................................423 FD90–1012 ........................................423 FD90–1021 ........................................423 FD90–1034 ........................................423 FD90–1035 ........................................423 FD90–1040 ........................................423 FD90–1041 ........................................423 FD90–1044 ........................................423 FD90–1045 ........................................423 FD90–1046 ........................................423 FD93–1047 ........................................423 FF013 ..........................................377-378 FF014 ..........................................377-378 FF015 ..........................................377-378 FF016 ..........................................380-381 FF017 ..........................................380-381 FF018 ..........................................380-381 FF028 ................................................343 FF054 ..........................................383-384 FF055 ..........................................383-384 FF056 ..........................................383-384 FF082 ..........................................399-402
Part Number
Page
FF092..........................................399-402 FF093..........................................399-402 FF095..........................................392-393 FF097..........................................392-393 FF098..........................................392-393 FF288 ..................................................39 FF593 ................................................226 FF595 ................................................226 FF824 ................................................226 FF974 ................................................343 FF975 ................................................343 FF1010 ..............................................318 FF1026 ..............................................313 FF1065 ..............................................317 FF1066 ..............................................315 FF1131 ..............................................323 FF1159 ..............................................313 FF1161 ..............................................319 FF1162 ..............................................303 FF1167 ..............................................319 FF1307 ..............................................323 FF1315 ..............................................323 FF1327 ..............................................324 FF1353 ..............................................324 FF1354 ..............................................324 FF1607 ..............................................375 FF1851T ............................................296 FF1852T ............................................297 FF1854T ............................................297 FF1856T ............................................296 FF1857T ............................................300 FF1858T ............................................296 FF1861T ............................................298 FF1865T ............................................298 FF1868T ............................................297 FF1898T ............................................299 FF1922T ............................................296 FF1980 ..............................................325 FF1981 ..............................................325 FF1994T ............................................300 FF2000T ............................................299 FF2001T ............................................298 FF2030T ............................................300 FF2031T ............................................298 FF2032T ............................................298 FF2035T ............................................299 FF2068T ............................................297
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Part Number Index
FD56–1234 ........................................402 FD69 ..................................................403 FD69–1000 ........................................404 FD69–1001 ........................................404 FD69–1002 ........................................404 FD69–1010 ........................................404 FD69–1011 ........................................404 FD69–1012 ........................................404 FD69–1026 ........................................404 FD69–1027 ........................................404 FD69–1028 ........................................404 FD69–1029 ........................................404 FD70 ..................................................409 FD70–1010 ........................................409 FD71 ..................................................405 FD71–1001 ........................................406 FD72 ..................................................407 FD72–1001 ........................................408 FD76 ..................................................409 FD76–1002 ........................406, 408-409 FD76–1010 ........................................409 FD83 ..................................................410 FD83–1000 ........................................411 FD83–1001 ........................................411 FD83–1002 ........................................412 FD83–1003 ........................................411 FD83–1004 ........................................413 FD83–1005 ........................................411 FD83–1007 ........................................412 FD83–1008 ........................................412 FD83–1014 ........................................412 FD83–1024 ........................................413 FD83–1025 ........................................411 FD83–1026 ........................................412 FD83–1032 ........................................413 FD83–1033 ........................................413 FD83–1040 ........................................413 FD86 ..................................................414 FD86–1000 ........................................416 FD86–1001 ........................................416 FD86–1002 ........................................416 FD86–1003 ........................................416 FD86–1004 ........................................416 FD86–1005 ........................................415 FD86–1006 ........................................415 FD86–1007 ........................................415 FD86–1008 ........................................415
Part Number
Part Number Index
Part Number Index
Part Number
Page
FF2093T ............................................298 FF2098T ............................................299 FF2114T ............................................300 FF2115T ............................................296 FF2137 ..............................................318 FF2138 ..............................................318 FF2211T ............................................297 FF2227T ............................................297 FF2281T ............................................299 FF2593 ..............................................327 FF5162 ..............................................320 FF5163 ..............................................316 FF5164 ..............................................316 FF5238 ..............................................320 FF5239 ..............................................319 FF5321 ..............................................321 FF5539 ..............................................320 FF5540 ..............................................320 FF5541 ..............................................319 FF9016 ......................................227, 328 FF9075 ..............................................300 FF9148 ..............................................220 FF9173 ..............................................323 FF9217 ................................................37 FF9315–01 ........................................344 FF9330A–01 ......................................344 FF9446................................227-228, 328 FF9508 ..............................................227 FF9509 ..............................................227 FF9605 ..............................................324 FF9672 ..............................................227 FF9766 ..............................................300 FF9767 ..............................................300 FF9768 ..............................................300 FF9807 ......................................228, 328 FF9855 ......................................228, 328 FF9863 ..............................................300 FF10019 ............................................390 FF10166 ............................................404 FF10173 ............................................372 FF10174 ............................................372 FF10175 ............................................372 FF10257 ............................................251 FF10265-01........................................328 FF10266-01................................227, 328 FF10273-01................................227, 328 FF10280-01................................227, 328
Part Number
Page
FF10306 ............................................390 FF10593 ............................................416 FF10594 ............................................416 FF10595 ............................................416 FF10596 ............................................416 FF10597 ............................................416 FF10598 ............................................416 FF10915 ............................................369 FF90102 ............................................295 FF90103 ............................................295 FF90146 ............................................295 FF90152 ............................................220 FF90174 ............................................288 FG1125HJH0120 ..............................221 FG1125KMK0120 ..............................221 FG1125MMM0120 ............................221 FG1126HJH0120 ..............................221 FG1126KMK0120 ..............................221 FG1126MMM0120 ............................221 FG1148HJH0120 ..............................221 FG1148KMK0120 ..............................221 FG1148MMM0120 ............................221 FG1276MPM0120 ............................221 FG1276NPN0120 ..............................221 FJ5020 ..............................................185 FJ5021 ..............................................185 FJ5100 ..............................................198 FJ5102 ..............................................198 FJ6260 ..............................................179 FJ6261 ..............................................179 FJ6274 ..............................................179 FJ6277 ..............................................179 FJ7023 ..............................................218 FJ7041 ........................................188-189 FJ7044 ..............................................218 FJ7187 ..............................................160 FJ7188 ..............................................154 FJ7192 ..............................................160 FJ7193 ..............................................160 FJ7194 ..............................................160 FJ7198 ..............................................212 FJ7199 ..............................................199 FJ7200 ..............................................209 FJ7201 ..............................................202 FJ7202 ..............................................202 FJ7203 ..............................................202 FJ7204 ..............................................203
Part Number
Page
FJ7213 ..............................................212 FJ7215 ..............................................212 FJ7217 ..............................................212 FJ7221 ..............................................209 FJ7222 ..............................................200 FJ7223 ..............................................200 FJ7227 ..............................................200 FJ7228 ..............................................209 FJ7229 ..............................................209 FJ7260 ..............................................179 FJ7261 ..............................................179 FJ7274 ..............................................179 FJ7277 ..............................................179 FJ7286 ..............................................216 FJ7292 ..............................................222 FJ7293 ..............................................222 FJ7294 ..............................................222 FJ7295 ..............................................222 FJ7344 ..............................................209 FJ7345 ..............................................209 FJ7346 ..............................................209 FJ7347 ..............................................209 FJ7358 ..............................................218 FJ7905 ..............................................156 FJ7938 ..............................................185 FJ8029 ......................................168, 175 FJ8030 ......................................168, 175 FJ8031 ......................................169, 175 FJ8307 ..............................................154 FJ8587........................................188-189 FJ8608........................................173-178 FJ8609 ..............................................154 FJ8611........................................173-178 FJ8612 ..............................................154 FJ8614........................................173-178 FJ8715 ..............................................154 FJ8717........................................173-178 FJ8760 ..............................................155 FJ8761 ..............................................150 FJ8762 ..............................................150 FJ8763 ..............................................150 FJ8764 ..............................................150 FJ8765 ..............................................151 FJ8766 ..............................................151 FJ8767 ..............................................151 FJ8768 ..............................................151 FJ8769 ..............................................152
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Part Number Index
Page
FJ8770 FJ8771 FJ8772 FJ8773 FJ8774 FJ8775 FJ8776 FJ8777 FJ8778 FJ8779 FJ8780 FJ8896 FJ8897 FJ8898 FJ8899 FJ9023 FJ9024 FJ9025 FJ9026 FJ9027 FJ9028 FJ9029 FJ9030 FJ9031 FJ9033 FJ9035 FJ9036 FJ9037 FJ9038 FJ9064 FJ9065 FJ9066 FJ9068 FJ9121 FJ9122 FJ9123 FJ9124 FJ9125 FJ9126 FJ9127 FJ9129 FJ9130 FJ9132 FJ9133 FJ9235 FJ9236 FJ9237
..............................................152 ..............................................152 ..............................................152 ..............................................153 ..............................................153 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................154 ..............................................154 ..............................................154 ..............................................154 ..............................................177 ..............................................213 ..............................................213 ..............................................213 ..............................................213 ..............................................213 ..............................................168 ..............................................168 ..............................................169 ..............................................215 ..............................................175 ..............................................175 ..............................................175 ..............................................175 ..............................................207 ..............................................207 ..............................................207 ..............................................216 ..............................................156 ..............................................156 ..............................................156 ..............................................157 ..............................................157 ..............................................157 ..............................................158 ..............................................158 ..............................................158 ..............................................158 ..............................................158 ..............................................158 ..............................................158 ..............................................158
Part Number
Page
Part Number
Page
FJ9372 ..............................................185 FJ9373 ..............................................185 FJ9480 ..............................................184 FJ9481 ..............................................184 FJ9482 ..............................................184 FJ9483 ..............................................184 FJ9486 ..............................................216 FJ9514 ..............................................157 FJ9515 ..............................................157 FJ9516 ..............................................157 FJ9567 ..............................................148 FJ9568 ..............................................148 FJ9569 ..............................................150 FJ9571 ..............................................150 FJ9573 ..............................................151 FJ9575 ..............................................151 FJ9579 ..............................................152 FJ9581 ..............................................153 FJ9587........................................188-189 FJ9588........................................188-189 FJ9606 ..............................................154 FJ9608 ..............................................173 FJ9609 ..............................................154 FJ9611 ..............................................173 FJ9612 ..............................................154 FJ9614 ..............................................173 FJ9656........................................188-189 FJ9706 ..............................................194 FJ9707 ..............................................194 FJ9708 ..............................................194 FJ9709 ..............................................194 FJ9715 ..............................................154 FJ9717 ..............................................173 FJ9718 ..............................................178 FJ9719 ..............................................178 FJ9720 ..............................................178 FJ9721 ..............................................178 FJ9724 ..............................................199 FJ9725 ..............................................199 FJ9726 ..............................................199 FJ9727 ..............................................199 FJ9728 ..............................................202 FJ9729 ..............................................202 FJ9730 ..............................................202 FJ9731 ..............................................202 FJ9732 ..............................................205 FJ9733 ..............................................205
FJ9734 FJ9735 FJ9736 FJ9737 FJ9738 FJ9739 FJ9740 FJ9741 FJ9742 FJ9743 FJ9744 FJ9745 FJ9746 FJ9747 FJ9759 FJ9760 FJ9761 FJ9762 FJ9763 FJ9764 FJ9765 FJ9766 FJ9767 FJ9768 FJ9769 FJ9770 FJ9771 FJ9772 FJ9773 FJ9774 FJ9775 FJ9776 FJ9777 FJ9778 FJ9779 FJ9780 FJ9781 FJ9782 FJ9783 FJ9784 FJ9785 FJ9786 FJ9787 FJ9788 FJ9789 FJ9790 FJ9791
..............................................205 ..............................................205 ..............................................211 ..............................................211 ..............................................211 ..............................................212 ..............................................215 ..............................................215 ..............................................215 ..............................................215 ..............................................215 ..............................................215 ..............................................215 ..............................................215 ......................................148, 155 ......................................148, 155 ..............................................150 ..............................................150 ..............................................150 ..............................................150 ..............................................151 ..............................................151 ..............................................151 ..............................................151 ..............................................152 ..............................................152 ..............................................152 ..............................................152 ..............................................153 ..............................................153 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................149 ..............................................161 ..............................................161 ..............................................163 ..............................................163 ..............................................163 ..............................................163 ..............................................164 ..............................................164 ..............................................164 ..............................................164 ..............................................165
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Part Number Index
Part Number
Part Number Index
Part Number Index
Part Number
Page
FJ9792 ..............................................165 FJ9793 ..............................................165 FJ9794 ..............................................165 FJ9795 ..............................................166 FJ9796 ..............................................166 FJ9797 ..............................................162 FJ9798 ..............................................162 FJ9799 ..............................................162 FJ9800 ..............................................162 FJ9801 ..............................................162 FJ9802 ..............................................162 FJ9891 ..............................................159 FJ9892 ..............................................159 FJ9893 ..............................................159 FJ9894 ..............................................159 FJ9896 ..............................................154 FJ9897 ..............................................154 FJ9898 ..............................................154 FJ9899 ..............................................154 FJ9900 ..............................................167 FJ9901 ..............................................167 FJ9902 ..............................................167 FJ9903 ..............................................167 FJ9915 ..............................................148 FJ9916 ..............................................148 FJ9917 ..............................................161 FS5500 ..............................................337 FS5900 ..............................................340 FS55005 ............................................338 FS55009 ............................................338 FS55012 ............................................338 FS55014 ............................................339 FS55021 ............................................338 FS55029 ............................................339 FS55031 ............................................339 FS55058 ............................................338 FS55059 ............................................339 FS59000 ............................................342 FS59001 ............................................342 FS59002 ............................................341 FS59003 ............................................341 FS59004 ............................................341 FS59005 ............................................341 FS59006 ............................................342 FS59011 ............................................342 FT1013........................................252-253 FT1023 ..............................................258
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Part Number
Page
FT1028 ..............................................254 FT1033 ..............................................254 FT1038A ......................................39, 256 FT1058 ..............................................264 FT1081 ..............................................256 FT1090 ..............................................256 FT1092........................................248-249 FT1095 ..............................................255 FT1097 ..............................................252 FT1101 ......................................259, 261 FT1200 ..............................................257 FT1204 ..............................................250 FT1209 ..............................................250 FT1211 ..............................................255 FT1215 ......................................259, 261 FT1220 ......................................252, 255 FT1229 ..............................................262 FT1230 ..............................................262 FT1231 ..............................................262 FT1234 ..............................................254 FT1238 ..............................................258 FT1240 ..............................................262 FT1242 ..............................................251 FT1243........................................181-185 FT1258 ..............................................257 FT1259 ..............................................257 FT1260 ..............................................260 FT1261 ..............................................263 FT1268 ..............................................256 FT1271 ..............................................255 FT1279 ..............................................262 FT1281 ..............................................253 FT1282 ..............................................251 FT1283 ..............................................249 FT1284 ......................................185, 251 FT1297 ..............................................256 FT1307 ..............................................250 FT1310 ..............................................247 FT1312 ..............................................263 FT1320 ..............................................248 FT1328 ..............................................258 FT1330 ..............................................248 FT1330-XL ........................................248 FT1380 ..............................................247 FT1390 ..............................................249 GG106-NP ........................................326 GG108-NP ........................................326
Part Number
Page
GG110-NP ........................................327 GG306-NP ........................................327 GG308-NP ........................................326 GG310-NP ........................................327 GH134..................................................88 GH194..................................................46 GH195..................................................58 GH493..........................................66, 238 GH663..........................................48, 238 GH681..................................................56 GH683..................................................56 GH781..................................................60 GH793..........................................62, 238 S1026 ........................................259, 261 S1043 ................................................261 S1102 ................................................261 S1104 ................................................259 S1118 ........................................259, 261 S1120 ................................................261 SC1681 ..............................................261 SC1709 ......................................259, 261 SC1772 ..............................................259
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HOSE Hose
Fluid Conveying Products Description
Page
Accessories
36-37
Hose
40-97
Hydraulic
40-70
Special Application
72-96
How to Order Kits Index Technical Data
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14 38-39 15 16-35
13
Hose
How To Order Accurate processing and prompt delivery of your order depend on easy identification of your requirements. Please order Aeroquip parts using correct part numbers as described in this catalog. Inquiries and orders should be directed to your Aeroquip Distributor or: Aeroquip Corporation Americas Industrial Division 1695 Indian Wood Circle P.O. Box 700 Maumee, OH 43537-0700 Phone: 419-891-5100 FAX: 419-891-7890
Part numbers and dash sizes Dash size designates the nominal size in 16ths of an inch. This number immediately follows the part number and is separated from it with a dash.
Dimensions Dimensions given in this catalog for Aeroquip products are approximate and should be used for reference only. Exact dimensional information for a given product is subject to change and varying tolerances; contact Aeroquip directly for full current information.
Hose assemblies Aeroquip manufactures the terminal ends of our hose fittings to the appropriate requirements established by the SAE. Therefore, the performance ratings of these hose fittings meet the SAE requirements. It is possible to order a hose assembly with a fitting terminal end that has a performance rating lower than the hose rating. When ordering hose assemblies, please keep the connecting end performance rating in mind since this may affect overall hose assembly performance. Hose assembly components (hose and fittings) are easily assembled in the field. However, factory assembled reusable and crimped hose assemblies are available. For complete information, contact Aeroquip.
Cut length hose Cut lengths of hose should be ordered as shown below by specifying lengths in inches. For numeric part numbers:
2651- 10- 00484
Hose type Hose size (in 16ths of an inch) Cut length (in inches) last digit is in 1/8ths of an inch 00484 = 481/2 inches For alpha-numeric part numbers:
FC300- 08- 00484
Hose type Hose dash size Cut length (in inches) last digit is in 1/8ths of an inch 00484 = 481/2 inches
Bulk hose Bulk hose should be ordered by specifying length in feet as shown below. Complete number Quantity (in feet) Hose type Hose size (in 16ths of an inch)
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500 ft.- 2651- 10
Hose Index AEROQUIP SHALL NOT BE SUBJECT TO AND DISCLAIMS ANY OBLIGATIONS OR LIABILITIES (INCLUDING BUT NOT LIMITED TO ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT DAMAGES) ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY OR ARISING FROM TORT CLAIMS (INCLUDING WITHOUT LIMITATION NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW WITH RESPECT TO ANY HOSE ASSEMBLIES NOT PRODUCED FROM GENUINE AEROQUIP HOSE FITTINGS, HOSE AND AEROQUIP APPROVED EQUIPMENT, AND IN CONFORMANCE WITH AEROQUIP PROCESS AND PRODUCT INSTRUCTIONS FOR EACH SPECIFIC HOSE ASSEMBLY. Failure to follow Aeroquip process and product instructions and limitations could lead to premature hose assembly failures resulting in property damage, serious injury or death. Routing If the user will follow the recommendations on hose line routing and installation on page 31, improved safety and longer service life of any hose installation will result.
Alphabetical index Product
Page
Agency hose listings 20-21 Analyzing failures 33-35 AQP Hose 16-17 Clamps 36-37 Cleaning, inspection, testing and storage 32 Coils 36-37 Dust Cap 37 Dust Plug 37 Flow capacities of hose assemblies at suggested flow velocities 28 Fluid compatibility 22-26 Hose 40-96 Hydraulic 40-70 ® AQP 40,42,44,46,58,64,68,70 ® AQP/HI-IMPULSE 46,58 58 AQP/HI-PAC® Double wire braid 58,60,62,64 Four heavy spiral wire 66,68 Four light spiral wire 64 Four or six spiral wire 68,70
Product
Page
HI-IMPULSE® 46,48,58,60,62 HI-PAC® 56,58 ® 46,58 MatchMate Blue MatchMate Plus® 48,60,62 Polyon™/Thermoplastic 50-54 Single wire braid 44-48,56 Textile braid 40-42 Wire inserted suction 40 Special application 72-96 Air brake 80,82 AQP® 72,78,80 Convoluted Teflon 90,92 Engine and air brake 80 Fuel and oil 76,78 LPG 84 Polyon recoil air assemblies 74 Power steering 78 Railroad air brake 80 Refrigeration/Air conditioning 86,88,90 Sewer cleaning 74,76
Product
Page
Silicone rubber (coolant) 84 Silicone rubber (heater) 82 SOCKETLESS™ 72,74 Teflon 90,92,94,96 Textile braid low pressure 72,74 Hose dash size to maximum operating pressure 18-19 Hose pressure drop 29 Hose routing and installation 31 How to order 14 Hydraulic fluids and lubrication oil 24-26 Kits 38-39 Compressor discharge line replacement 39 SOCKETLESS™ 38 Protective coils, sleeves and clamps 36-37 Selection, installation and maintenance of hose and assemblies – SAEJ1273 Nov. 91 27 Service life factors 30 Sleeves 36-37
Part number index Part No.
302A 303 624 1503 1508 1525 1529 1531 1531A 1540 2000 2003 2081 2550 2554 2555 2556 2565 2570 2575 2580 2583 2651 2661
Page
44 44 37 44 64 72 60 80 80 86 38 38 38 82 82 78 72 72 82 74 42 42 46 40
Part No.
2681 2766 2781 2807 2808 4738 4739 4740 4742 4743 4797 5144 23055 190718 190742 63-190990 38-191074 222005 222022 900564 900705 900729 900952 FB9218
Page
Part No.
Page
48 62 60 94 96 38 38 38 38 38 38 38 37 39 39 39 39 36 36 37 36 36 37 74
FB9219 FB9220 FC136 FC186 FC194 FC195 FC202 FC211 FC212 FC234 FC235 FC250A FC252 FC254 FC273 FC300 FC310 FC318 FC321 FC323 FC324 FC325 FC332 FC350
74 74 66 94 46 58 86 48 62 78 78 66 82 68 68 44 56 40 84 64 68 70 72 80
Part No.
FC352 FC355 FC363 FC364 FC372 FC373 FC374 FC375 FC376 FC377 FC390 FC425 FC465 FC466 FC469 FC474 FC498 FC505 FC510 FC555 FC558 FC563 FC606 FC650
Page
84 80 90 92 50 50 52 54 54 54 52 37 94 40 96 64 42 88 58 88 86 92 70 76
Part No.
FC665 FC690 FC700 FC701 FC702 FC765 FF288 FF9217 FT1038A GH134 GH194 GH195 GH493 GH663 GH681 GH683 GH781 GH793
Page
90 52 74 76 76 90 39 37 39 88 46 58 66 48 56 56 60 62
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Hose
Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deadening and the ability to accommodate movement of connected components. However, hose lines require caution in use not only to provide long service but also to guard against potentially dangerous failure. Important The user should carefully observe the precautions listed in this catalog, including the recommendations on the selection of hose and fittings (pages 18-35) and the pages on fluid compatibility (pages 22-26). In addition, care should be taken not to exceed the minimum bend radius listed for each hose size and type in the hose section. Maximum operating pressure should not exceed pressures listed in the hose data. Instructions for assembling fittings to different hoses should be followed carefully to ensure the performance of the completed assembly. Warning Aeroquip fitting tolerances are engineered to match Aeroquip hose tolerances. The use of Aeroquip fittings on hose supplied by other manufacturers and/or the use of Aeroquip hose with fittings supplied by other manufacturers may result in the production of unreliable and unsafe hose assemblies and is neither recommended nor authorized by Aeroquip.
AQP速 Hose
Hose
The Aeroquip problem-solving family of AQP速 hose featuring the patented* AQP速 * elastomer with temperatures up to +300属F Patent Number 4,366,746 FC300 AQP HOSE Exceeds SAE100R5 The superior high temperature, abrasion resistant hose. Features extensive fluid compatibility. See page 44.
FC194 AQP/HI-IMPULSE HOSE Exceeds SAE100R1 Combines superior high temperature resistance and extensive fluid compatibility plus operating pressures up to 40% greater than SAE100R1 hose. Aeroquip HI-IMPULSE hose construction is a patented process. Patent number 3,725,167. See page 46.
FC195 AQP/HI-IMPULSE HOSE Exceeds SAE100R2 Combines superior high temperature resistance and extensive fluid compatibility plus operating pressures up to 40% greater than SAE100R2 hose. Aeroquip HI-IMPULSE hose construction is a patented process. See page 58.
FC510 AQP/Hi-Pac HOSE Exceeds SAE100R2 Performance Requirements Combines the flexibility and economy of Hi-Pac hose with the temperature and fluid compatibility of AQP hose. Aeroquip Hi-Pac hose construction is patented. Patent number 3,463,197. See page 58.
FC323 AQP HOSE Uniform Pressure Spiral Wire Hose 3000 psi The features of AQP construction and spiral wire reinforcement are combined in this quality hose style. See page 64.
FC324 AQP HOSE Uniform Pressure Spiral Wire Hose 4000 psi Features the patented AQP tube compound and 4-spiral wire reinforcement. Uses the same fittings as FC323. See page 68.
FC325 AQP HOSE Uniform Pressure Spiral Wire Hose 5000 psi Features the patented AQP tube compound and 4-spiral wire reinforcement. Pressures to 5000 psi. See page 70.
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AQP® Hose
Hose
The scientifically superior hose
FC350 AQP HOSE Exceeds FMVSS-106 Type All The revolutionary truck hose with superior abrasion resistance. Features an AQP tube for excellent fluid compatibility and temperature requirements. See page 80.
FC355 AQP HOSE Exceeds FMVSS-106 Type All Ideal for truck maintenance and piping conditions where fluid compatibility and chemical resistance are required. Has a blue AQP elastomer cover for fluid resistance. See page 80.
FC234 AQP HOSE Fire resistant fuel hose meets USCG AI requirements. Offers positive fire resistance in critical applications without using a firesleeve. See page 78.
FC332 AQP SOCKETLESS HOSE Offers extended fluid compatibility and operating temperature range for low pressure applications. Used with Aeroquip SOCKETLESS fittings for quick and easy assembly. See page 72.
FC498 AQP HOSE Exceeds SAE100R6 For low pressure applications. See page 42.
2661 AQP HOSE Exceeds SAE100R4 The dual-purpose hose with extensive fluid compatibility is ideal for either suction or chemical transfer applications. See page 40.
GH194 MatchMate BLUE AQP/HI-IMPULSE HOSE Exceeds SAE 100R1AT A thin cover, 1-wire version of AQP/HI-IMPULSE Hose that allows the use of Aeroquip’s MatchMate Plus Thru-The-Cover (TTC) fittings. Pressures to 3250 psi. See page 46.
GH195 MatchMate BLUE AQP/HI-IMPULSE HOSE Exceeds SAE 100R2AT A thin cover, 2-wire version of AQP/HI-IMPULSE Hose that allows the use of Aeroquip’s MatchMate Plus Thru-The-Cover (TTC) fittings. Pressures to 5750 psi. See page 58.
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Technical Data
Hose
Hose tube identification chart 1. Synthetic rubber 4. AQP See pages 22-24 2. Teflon 5. Special application hose for Fluid Compatibility
3. Thermoplastic
Hose dash size to maximum operating pressure Hose Part Number
All pressures in psi HOSE DASH SIZE
Page
Hose Tube
FC252 FC235 FC352* Recoil Air Hose
82 78 84
-02
-03
-04
-05
-06
-08
-10
-12
-16
5 5 5
50
50
50
50
40
40
35
100
100
100
90
74
5
180
180
180
2575 2550 2554
74 82 82
1 5 5
250
250 225 225
250
200
200
2570 1525 2556
82 72 72
5 1 1
360 360
225 300 300
225 300 300
225 250 250
250 250
FC332 2565 1531 1531A
72 72 80 80
4 1 5 5
250 300
250 250
250 200
250 175 300
2661* FC318* FC321
40 40 84
4 1 5
1540 FC202 FC498 FC505 FC466 FC555
86 86 42 88 40 88
5 5 4 5 I 5
FC558 FC665 FC765 302A 2580 FC186 GH134 2555
86 90 90 44 42 94 88 78
5 5 5 1 1 2 5 1
2583 FC650 FC364 FC363
42 76 92 90
1 4 2 2
1250 1000
FC355 FC234 FC350 FC563
80 78 80 92
4 5 4 2
1500
FC700 FC390 2808 FC211 FC690 FC465 2807
76 52 96 48 52 94 96
5 3 2 1 3 2 2
-20
-24
-32
-40
-48
85
85
75
60
50
100 100
62 62
56 56
100
100
250 125 300 300
350
350
350 500 400 500 400
500 500 1000 1000
2000
3000 3000
250 250 350
200 200
150 150
350
350
350
350
350
350 500 400 500 400
350 500 400 500 400
350 500 350 500 350
350 500 350 500 350 500
350
500
500
500
500
500
500
500
600 600 500
550 600 500
800 500
600 450
500 400
350 350
500 500 800 1000
1500 1500 1500
650 1000 500 1125
625 750 500
1125 1000
1000 1000 1250 1250
1500 1500 1500
2500 2750 2750 3000 3000
300 300 350
3000 3000
2250 2500 2500 2500
1250 1250 1250 1250 2500 2750 2000 2500 2000 2000
750 1000 1100 1100
565
375
1000 1000
1000 1000
750 750
500 500
750 750 750 1100
400 400 400 1000
300
250
200
300 1000
250 750
500
2000
2000
2000
2000
2500
1750 1250
1500 1000
1125
1500 1500
1200 1200
1000 1000
625 625
1000
1250 1250 1250
*See hose page for dash sizes not listed.
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800
Dash Size to Maximum Operating Pressure
Hose Part Number
Hose
This table is intended as a guide in the selection of hose by maximum operating pressure. It is not a guarantee. Final selection is further dependent on fluid and ambient temperature, concentration of fluid, intermittent or continuous exposure, etc. For further details on a specific hose see the respective catalog pages or consult your local Aeroquip Sales Representative or Aeroquip Corporation, Americas Industrial Division, Maumee, Ohio.
All pressures in psi HOSE DASH SIZE
Page
Hose Tube
FC373 FC372 FC300 1503 2651
50 50 44 44 46
3 3 4 1 1
303 GH681 GH683 FC194 GH194 GH663
44 56 56 46 46 48
1 1 1 4 4 1
2681 FC701 FC702 FC250A GH493 FC323 FC324 FC469 1508
48 76 76 66 66 64 68 96 64
1 5 5 1 1 4 4 2 1
FC474 FC374 FC375 FC212
64 52 54 62
1 3 3 1
2766 1529 FC310
62 60 56
FC510 FC325 FC273 FC136 2781 FC195 GH195 GH781 GH793*** FC254 FC376 FC377 FC606
-02
-03
-04
-05
-06
-08
-10
-12
-16
-20
-24
-32
-40
2500 2500
3000 3000
2750 2750 3000 3000 3000
2500 2500 3000 3000 3000
2250 2250 2250 2250 2250
2000 2000 2000 2000 2000
1500 1750 1750 1750
1250 1250 1500 1500 1500
1000 1000 800 800 800
625 625 625
500 500 500
300 350 350
300 350 350
3000 3000 3000 3250 3250 3250
3000
2000 3000 3000 3000 3000 3000
2000 3000 3000 2500 2500 2500
1750
1500
2000 2000
1750 1800 1800
1250 1300 1300
900 900
3250
3250
3000
2500
2000
700
500
4000 4000
3000 3000 3000
2500 2500 3000
2500
4000
1250 2500 3000 4000 4000
900 2500
4000
1750 2500 3000 4000 4000
3000
4000 4000 3000
4000
4000 4500
4000 4000 4000
3000
2500
5000 5000 5000 5000
4000 4000 4000 4000
3500 3500 3500 3500
2250 2250 2250 2250
2000 2000 2000 2000
1625
1250
1125
1 1 1
5000 5000 5000
4000 4000 4000
3500 3500 3500
2750 2750
2250 2250 2250
2000 2000 2000
1625 1625 1625
1250 1250
1000 1125
58 70 68 66
4 4 1 1
5000
4000
3500
2750
2250 5000 5000 4000
2000 5000 5000 4000
1625 5000 3000
5000 2500
5000 2500
60 58 58 60 62 68 54 54 70
1 4 4 1 1 1 3 3 1
5750 5750 5750 5750 5750
3000 3000 3000 3125 3125 6250
2500 2500 2500 2500 2500 5000
2250 2250 2250 2250 2250 4000
1750 1750 1750 1800 1800 3000
1250 1250 1500 1300 1300 3000
6000
6000
6000**
4000
5000 5000
10000‡ 10000‡ 10000‡ 10000‡
4000
5500 5000 5000 4000§ 4000§ 4000§ 5000 4250 3250 5000 4250 3250 5000 4250 3250 5000 4250 3625 5000 4250 3625 7500† 7500‡ 7500‡
-48
*See hose page for dash sizes not listed. **Up to +212°F ***See page 62 for pressure ratings for use with reusable or field crimp (FJ) style fittings. †10,000 for water blast applications. ‡Applies only to hose that has suffered no damage, has been properly assembled with hose guards and tested to required proof test pressure. §Pressure rating with TTC12 fittings.
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Technical Data
KEY GOVERNMENT AGENCIES DOT/FMVSS – US Department of Transportation, Federal Motor Vehicle Safety Standard FDA – US Food and Drug Administration (tubes only) MIL/DOD – US Military Specification, Dept. of Defense MSHA – US Mine Safety and Health Administration USCG/MMT – US Coast Guard, Merchant Marine Technical (SAE J1942 has replaced USCG approval) DNV – Det Norske (Norwegian) Veritas
INDUSTRY AGENCIES AAMVA – American Association of Motor Vehicle Administrators AAR – American Association of Railroads DIN – Deutsche (German) Industrial Norme NMMA/BIA – Nat’l Marine Manufacturers Assn. Boating Industry Assn. TMC/ATA – The Maintenance Council/American Trucking Association SAE – Society of Automotive Engineers UL – Underwriters Laboratories ★ = Approved details available from Aeroquip
The listings below are intended only as guides in identifying which Aeroquip hoses comply with requirements of various agencies. For current and complete information, contact Aeroquip.
*Listing may vary by hose style and size, some hoses may require firesleeve or special procedures depending on specific applications, contact Aeroquip for details.
Hose
Agency hose listings
Hose Part Number Page DOT/FMVSS 302A
GOVERNMENT DNV
FDA*
44
MIL/DOD
USCG/ MSHA MMT*
AAMVA
AAR
DIN
INDUSTRY NMMA/ TMC/ BIA ATA
SAE
MIL-H-8794
303
44
1503
44
MIL-H-8794
1508
64
1525
72
1529
60
1531
80
M618
1531A
80
M618
1540
86
2550
82
106 Type AII
2554
82
106 Type AII
2555
78
2556
72
2565
72
2570
86
2575
74
2580
42
2583
42
★
2651
46
★
★
★
2661
40
★
★
★
106 Type All
★
★
★
★
RP-305
★
100R5, J1402 100R9A
★
100R2A
J51 Type B ★
J1402
★
MIL-H-3992B ★ MIL-H-13444 Type I
★
106 Type AII
J1402
★ ★ 100R3 ★
100R5 100R4
20 022 2681
★
48
★
★
100R1A
type 1ST
MIL-H-13531 ★
2766
62
2781
60
★
2807
94
★
2808
96
FC136
66
FC186
94
FC194
46
★
★
FC195
58
★
★
FC202
86
FC211
48
★
★
FC212
62
★
★
FC234
78
Type II
20 022 MIL-H-52471
★
★
100R2A
type 2ST
★
★ ★
★
100R14
★ MIL-H-52471
★
★
★
100R12
★ 20 022
100R1A,
type 1ST
J1019
20 022 100R2A
type 2ST
J51 Type D
†
★
★
★ = Approved details available from Aeroquip †Only the -06, -08 and -10 are DOT/FMVSS Approved
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100R1AT 100R2AT ★
UL
Agency Listings
FC300
44
FC310 FC318 FC321 FC323 FC324 FC325 FC332 FC350
56 40 84 64 68 70 72 80
106 Type All
GOVERNMENT DNV
FDA*
MIL/DOD
USCG/ MSHA MMT*
★
★
★ ★
★ ★
AAMVA
AAR
DIN
INDUSTRY NMMA/ TMC/ BIA ATA ★
SAE 30R6 (30R1) 100R12
UL
Hose
Hose Part Number Page DOT/FMVSS FC235 78 FC250A 66 FC252 82 FC254 68 FC273 68
RP-303
★
★ ★ ★
★
★
★
★ ★ ★
★
RP-305
100R11 100R13 100R5, J1019, J1402 100R16 100R4 UL21
106 Type All
★
★
FC352
84
FC355 FC363 FC364 FC372 FC373 FC374 FC375 FC376 FC377 FC390 FC465 FC466 FC469 FC474 FC498 FC505 FC510 FC555
80 90 92 50 50 52 54 54 54 52 94 40 96 64 42 88 58 88
FC558
86
FC563 FC606 FC650 FC665 FC690 FC700 FC701 FC702 FC765 GH134
92 70 76 90 52 74 76 76 90 88
GH194
46
GH195 GH493
58 66
★
★ ★
★
GH663
48
★
★
★
GH681 GH683
56 56
GH781
60
★
★
★
GH793
62
★
★
★
Recoil
78
100R11, 100R12 100R12 100R13 ★
RP-305 RP-303
★
106 Type All ★ ★
RP-305
J1402 J20E Part 1 20R1 J1402
★ 100R7 100R7 100R8 100R8
★
100R7 100R6
★ ★
100R6 J2064 type E ★ J2064 Type B Class 1
★
100R15
20 022 type 1SN 20 022 type 2SN
★
20 022 type 1SN
★ ★
J2196* 100R7
1963
J2196* J2064 type E
1963
100R1AT 100R2AT 100R12 100R1AT 100R1
20 022 type 2SN
100R2AT
★ = Approved details available from Aeroquip
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Fluid compatibility
4 AQP
This chart indicates the suitability of various elastomers and metals for use with fluids to be conveyed. It is intended as a guide only and is not a guarantee. Final selection of the proper hose style, seal, or material of metal components is further dependent on many factors including pressure, fluid and ambient temperature, concentration, duration of exposure, etc.
2661
(p. 40)
FC194
(p. 46)
FC195
(p. 58)
FC300
(p. 44)
FC323
(p. 64)
FC324
(p. 68)
FC325
(p. 70)
HOW TO USE THE CHART 1. The chart has separate sections for rating elastomers for use as hose inner tubes and as seals. Ratings for a given elastomer may not always be the same in both sections. 2. Both the elastomer and the metal must be considered when determining suitability of a combination for a hose assembly, adapter with O-Ring, swivel joint or coupling. 3. Locate the fluid to be conveyed and determine the suitability of the elastomeric and metal components according to the resistance ratings shown for each. 4. Specific hose part numbers can be found under the inner tube material groupings in the Hose Tube Identification Chart below. 5. Dimensional and operating specifications for each hose can be found on the catalog pages shown with each hose part number. 6. Information on O-Rings and seal options for adapters, swivel joints and couplings, and how to specify them, are shown in the respective sections of this catalog. 7. For further details on the products shown in this catalog, and their applications, consult your Aeroquip Sales Representative or Aeroquip Corporation, Americas Industrial Division, Maumee, OH. RESISTANCE RATING KEY E = Excellent – Fluid has little or no effect. G= Good – Fluid has minor to moderate effect. C =Conditional – Service conditions should be described to Aeroquip for determination of suitability for application. U=UNSATISFACTORY
FC332
(p. 72)
FC350
(p. 80)
FC355
(p. 80)
FC498
(p. 42)
FC510
(p. 58)
GH194
(p. 46)
GH195
(p. 58)
The differences between ratings “E” and “G” are relative. Both indicate satisfactory service. Where there is a choice, the materials rated “E” may be expected to give better or longer service than those rated “G”. NOTE: Special precautions are necessary in gaseous applications due to the potential volume of gaseous fluid in the system. Unless the cover is perforated, hose styles with rubber or thermoplastic covers are not suitable for gases above 250 psi. Hose styles with perforated covers are so noted in their construction descriptions. HOSE TUBE IDENTIFICATION CHART 1 Synthetic Rubber 302A 303 1503 1508 1525 1529 2555 2556 2565 2575 2580
(p. (p. (p. (p. (p. (p. (p. (p. (p. (p. (p.
44) 44) 44) 64) 72) 60) 78) 72) 72) 74) 42)
2583 2651 2681 2766 2781 FC136 FC211 FC212 FC250A FC254 FC273
(p. (p. (p. (p. (p. (p. (p. (p. (p. (p. (p.
42) 46) 48) 62) 60) 66) 48) 62) 66) 68) 68)
FC310 FC318 FC466 FC474 FC606 GH493 GH663 GH681 GH683 GH781 GH793
(p. (p. (p. (p. (p. (p. (p. (p. (p. (p. (p.
56) 40) 40) 64) 70) 66) 48) 56) 56) 60) 62)
FC363 FC364 FC465
(p. 90) (p. 92) (p. 94)
FC469 FC563
(p. 96) (p. 92)
FC390 FC690
(p. 52) (p. 52)
2 Teflon 2807 2808 FC186
(p. 94) (p. 96) (p. 94)
3 Thermoplastic Elastomer FC372 FC373 FC374
(p. 50) (p. 50) (p. 52)
FC375 FC376 FC377
(p. 54) (p. 54) (p. 54)
5 Special Application Hose (Not Included in Fluid Chart)
FC234 FC235 FC650 FC321 1531 1531A Recoil Air Hose 1540 FC202 FC505 FC555 FC700 FC701 FC702 FC252 FC352 2550 2554 2570 FC350
Fuel (p. 76, 78) LPG (p. 84) Railroad Air Brake (p. 80) (p. 74) FC558 FC665 Refrigeration/ FC765 Air Conditioning GH134 (pp. 86, 88, 90) Sewer Cleaning (p. 74, 76) Silicone (pp. 82, 84) Truck Air Brake (p. 80, 82)
SEAL ELASTOMER DATA Seal Elastomer Buna-N*
Application Specification none
Neoprene
none
EPR (Ethylene Propylene Rubber)/ EPDM
none
Viton
Max. Operating Temperature Range –40°F to +250°F (–40°C to +121°C) –65°F to +300°F (–54°C to +149°C) –65°F to +300°F (–54°C to +149°C) –15°F to +400°F (–29°C to +204°C)
MIL-R-25897
*Buna-N temperature range -65°F to +225°F. Also per MIL-R-6855.
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Hose
Technical Data
1 2 3 4 FLUID
Acetaldehyde Acetic Acid, 10% Acetic Acid, Glacial Acetone Acetophenone Acetyl Acetone Acetyl Chloride Acetylene Air, Hot (Up to +160°F) Air, Hot (161°F – 200°F) Air, Hot (201°F – 300°F) Air Wet Aluminum Chloride Aluminum Fluoride Aluminum Nitrate Aluminum Sulfate Alums Ammonia, Cold Ammonia, Hot Ammonia, Anhydrous Ammonia, Aqueous Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide Ammonium Nitrate Ammonium Phosphate Ammonium Sulfate/Sulfide Amyl Acetate Amyl Alcohol Aniline, Aniline Oil Aniline Dyes Arsenic Acid
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HOSE
U U U U U U U U E C U E E E E E E U U U U U E C G E E U G U U E
E E E E E E E E E E E E E E E E E G G G G E E E E E E E E E E E
G C C G – G U G E G U C E E E G E U U U U C C U C C C U E U U G
SEALS
U G G G C G G G E E C E E E E E E U U U U G G C G E E U E C C C
U U U U U U U U E G U E E E E E E E U E E U E C E E E U G U U E
C U U U U U U U E G U E E E E E E E G E E E E C G E E U C U G E
C E C G E G U G E E G E E E E E E E G E E E E E E E E G E G G E
U G U U U U E E E E E E E E E E E U U U U U U C U – U U G U G E
METAL
U U U U U U U G E G U G G G G – E – – – – – – U G G G U C U U C
G C C G – G U G E G U C E E E G E – – – – C – U C C C U E U U G
G U U E E U C E E E E U U U U U U E E E E C U G G U U E G E U U
E U U E E C C E E E E G U U U C C U U U U U U U U C U E G U C U
E C C E E C C E E E E E U U C E E E E E E C C C G G G E E E G G
E C C E C C U E E E E E U E C C C E E E E C U C G U U E U G C U
E U C E E C E E E E E E U C C C C E E E E C C U U G G E G G G C
Asphalt ASTM #1 ASTM #2 ASTM #3 Automatic Trans. Fluid Barium Chloride Barium Hydroxide Barium Sulfide Benzene, Benzol Benzin Benzoic Acid Benzyl Alcohol Black Sulfate Liquor Blast Furnace Gas Borax Boric Acid Brine Bromine
FLUID
HOSE
C E G G G E E E U G U U G U G G G U
E E E E E E E E E E E E E U E E E E
G E E E G C G C C C C C C C G G C U
SEALS
E E E E E E E E C C C G C G G E E U
G E E E E E E E U E U U C U G G E U
C E G G G E E E U U U G C U G G G U
U C U U U E E E U U U G C U E G E U
E E E E E E E E E E E E E E E E E E
METAL
G E G G C G E G U U C C U U G G G U
G E E E G C G C C C C C C C G G C U
E E E E E U G C G E U E E E E U U U
G E E E E G U U E E G G C C E G G C
E E E E E G G G E E G E E E E C G U
C E E E E G U U G E G G U U G C U C
E E E E E G G U E E G G U U – C E C
Butane
LPG Approved Hose Only
E E U E – – E E E E E
Butyl Acetate Butyl Alcohol Butyl Cellosolve Butylene Butyl Stearate Butyraldehyde Calcium Acetate Calcium Bisulfate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Cane Sugar Liquors Carbitol Carbolic Acid Carbonic Acid Carbon Dioxide Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Castor Oil Cellosolve Acetate China Wood Oil (Tung Oil) Chlorine Chloroacetic Acid Chloroacetone Chlorobenzene Chloroform O-Chlorophenol Chlosulfonic Acid Chrome Plating Solution Chromic Acid Citric Acid Coke Oven Gas Copper Chloride Copper Cyanide Copper Sulfate Cotton Seed Oil Creosote (Coal Tar) Crude Oil Cyclohexanol Cyclohexanone Detergent/Water Solution Diacetone Alchohol (Acetol) Dibenzyl Ether Diesel Oil Diethylamine Dioctyl Phthalate (DOP) Dowtherm A&E Dowtherm 209 Ethyl Alcohol (Ethanol) Ethyl Acetate Ethyl Benzene Ethyl Cellulose Ethyl Chloride Ethylene Dichloride Ethylene Glycol Ferric Chloride Ferric Nitrate Ferric Sulfate Formaldehyde Formic Acid Fuel Oil Furfural
U E U U U U G E E E U E E G U G G U G U E U G U U U U U U U U U E U E E E G C G G U E U U C G U U C E U U G U U E G E G C C G C
U E U C G U G E E E U E E G U G G U G U E U G U U U U U U U U U E U E E E E G E E U E U U E G U U C E U U G U U E E E G C C E C
E E E E E E E E E E E E E E E E E E E E E E E U E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
C G C – – – C G E C C E E G U C E C E U G U C U U U U U U U – – C – E – G E U C C G C C – C – C – – C C – C U U C – C C C U E –
C E G C G C E G E E E E E E E E E C E C E C G U C U C C C U U E E G E E E E G E E C E E C G C C C E E C C C C C E E E G G E E E
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel 1 2 3 4
1 2 3 4 FLUID
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
U E U U U U G E E E U E E G U E G U G U E U G U U U U U U U U U E U E E E G C G G U E U U C G U U G E U U G U U E G E G C G G C
G G G U U G E U E E E E E G G E E U E U G G U U G E U U U U G C E U E E E C U U U G E E G U G G U E E G U G U U E E E G G E U G
U E U E E U U E E E E E E G E E E E E E E U E G U U G E E U E E E E E E E E E E E U E U U E U G E U E U E U E G E E E E G U E U
U G U U – U U G E U U E U U U C G C G U G U U U U U U U U U U U E U G E G E U G C G C C – C – C – – C C U C U U C – C C C U G U
C G C – – – C G E C C E E G U C E C E U G U C U U U U U U U – – C – E – G E U C C G C C – C – C – – C C – C U U C – C C C U G –
E G E E G E G U G G U G E E U U E G E U E U E C U G G G G G C C C E U E U E E G E E G E G E E E G – E E E E E G U U U U E U E G
E G E E G E G C G G G G G E E C E G E G E U G C U G G G G U U U C C U U C E C U E E E E G E U E U – E E G G E C G U U U E C E G
E G E E G E G C G G C G E E E E E G E G E E E C U G G G G G U U C E U G G E E G E E E E G E E E E – E E G G E G E U G E E C E G
E G E E G E C U C U U G E E – G E E E U E G E C U U G G U G U U C U U U U E E U C C E E G E – E E – G E G G G G E U U U G C E G
E G E E G G G U G G U G E E – E E G E E E E E C G G G G G C U U C U U G G E E U E E E E G E E E E – E E E G G G E U U U G C E G
Gallic Acid Gasoline Gasohol Glycerine/Glycerol Green Sulfate Liquor Helium Heptane Hexaldehyde Hexane Hydraulic Oils Straight Petroleum Base Water Petroleum Emulsion Water Glycol Straight Phosphate Ester Phos. Ester/Petroleum Blend Ester Blend Silicone Oils Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydrofluoric Acid Hydrofluorosilic Acid Hydrogen Hydrogen Peroxide Hydrogen Sulfide, Dry Isocyanate Iso Octane Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether JP-4, JP-5 Kerosene Lacquer/Lacquer Solvents Lime Sulfur Linseed Oil LPG Lubricating Oils Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Malic Acid Mercuric Chloride Mercury Methanol Methyl Bromide Methyl Chloride Methyl Butyl Ketone Methyl Ethyl Ketone Methylene Chloride Methyl Isobutyl Ketone Methyl Isopropyl Ketone Methyl Salicylate MIL-L-2104 MIL-H-5606 MIL-H-6083 MIL-L-7808 MIL-L-23699 MIL-H-46170 MIL-H-83282 Mineral Oils Naphtha Naphthalene Naphthenic Acid Natural Gas Nickel Acetate Nickel Chloride Nickel Sulfate Nitric Acid, to 10% Nitric Acid, over 10% Nitrobenzene Nitrogen Octyl Alcohol Oleic Acid Oleum (Fuming Sulfuric Acid) Oleum (Mineral Spirits) Ortho-Dichlorobenzene Oxalic Acid Oxygen Palmitic Acid Para-Dichlorobenzene Pentane Perchloric Acid
HOSE
SEALS
METAL
G C U E G C G C G
E E E E E G E E E
– E G E – C E – E
E E E E E C E C E
G E G E G E E U E
G C G E G E G G G
G U U E E E U G U
E E E E E E E U E
U E E G – E G U G
– E E E – E G – G
U E E E U E E G E
– E E G U E E G E
G E E E E E E E E
C E G E U E E E E
G E E E U E E G E
E G E U U C E U U C U G C G U U G U G C C C U C G C
E E E E E E E E E E E E C E C E E E E E E E E E E –
E C C C C C E U U – U – C G C U E C C – G G C C G –
E E E C E E E C C C C G C E G C E U E C G G C E E –
E E E U U E E U U C U G E G U U E U G G E E U U E E
G G E U U U E U U C U G E G G U G U G U U U U E G G
U U E G U U E E G E C E E G E G U G E U U U U E U U
E E E C C E E E E E U E E E U E E U E U E E U E E E
E C C U U U E U U – U – E G – U G U U C U U U C G –
E C C G G E E U U – U – E G G U E C C – G G G C G –
E C E E E E E E U E U U E U E G E E E G E E U G E E
E E E E E E E U U E U U E U G – E – E G E E E U E E
E E E E E E E E U G U U E G G G E E E G E E E G E E
E G G E E E E E U E U U E E G – E E G – E E E – E E
E E E E E E E U U G C U E U G – E E E – E E E U E E
E G E U U G E E G U U U U U U U U E E E C C G E E U U U C U G E U U U E E U U E U G U G U E C
E E E E E E E E E E E E E E E E E E E E E E E E E E E E U E E E E E E E E E E E E E U E E E E
C C C C C – E E C U U C C U U U – E E E G – – – G G G – C U U U C U U E E G U G – C U E – G U
E E E G G G E E G C C C C C C C U E E E G G G G E C C C G G E E C U C E E C U E U G U – U E G
E G E U U G E E G G U U U U U U U E E E G G E E E C U C E C E E U U U E E U U E U G – E U E E
E E E E G U U E G E E E G G G G E E E E G E E E E – E – G G U U U U E E E C G E G U G G G G U
C G E G U – U U G E E E G G G G G E E E G E E E E – G G G C U G U U G E E E U E G C G – G G U
C E E G E E U E E G E E G G G G G E E E E E E E E – E E G E G G E E E E E G G E G C G E G G U
G G E G G G U U G U U – G G G G E – E – – E – – E – G G G G U U U C E E E C U E G C G G G E U
G G E G E E U G E E G E G G G G G E E E – E E E E – G G G E G G U U E E E G U E G C G G G G U
See Hydraulic Oils
E G E U U G E E G U U U U U U U U G G E U U G E G U U U E C G E U U U E E U U G U G – G U E G
E E E U U U E E E U U E E U U U C U U U U U U U U U U U U E E E U U U E E C U U U E – G U U G
E E E E E G E E U E E U U G U U U E E E E E E E E E E E E G E E E G G E E G E E E E – E E E E
C C C C C – E E C U U C U U U U – E E E G – – – G C C – – U U U U U U E E G U G – C – – – U U
C C C C C – E E C U U C G U U U – E E E G – – – G G G – – U U U C U U E E E U G – C – E – G U
23
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Hose
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Fluid Compatibility
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Hose
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
1 2 3 4
1 2 3 4 FLUID
Perchloroethylene Phenol (Carbolic Acid) Phosphoric Acid Phosphorous Trichloride Potassium Acetate Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide, to 10% Potassium Hydroxide, over 10% Potassium Nitrate Potassium Sulfate Propane Propyl Acetate Propyl Alcohol Propylene Refrigerant R-12 Refrigerant R-13 Refrigerant R-22 Refrigerant R-134a Sewage Soap (Water Solutions) Sodium Acetate Sodium Bicarbonate Sodium Borate Sodium Carbonate Sodium Chloride Sodium Cyanide Sodium Hydroxide, to 10% Sodium Hydroxide, over 10% Sodium Hypochlorite Sodium Metaphosphate Sodium Nitrate Sodium Perborate Sodium Peroxide Sodium Phosphates
HOSE
U U U U G E E E G C E E C U E U C C U U E E G E E E E E C U C E G G G E
E E E E E E E E E E E E – E E E – – C C E E E E E E E E E E E E E E E E
U U U U – E E E C U E E – – U – G G U U E C – E E E E E G C C E E – – E
SEALS
U E E C E E E E E C E E – G E U U U U U E E E E E E E E C C G E E E E E
U U U U G E E E G C E E C U E U G G U C E E G E E E E E U U C E G G G E
U U U U G E E E G C E E – U E U E E E E E E G E E E E E G U C E G G G E
Hydraulic fluids & lubricating oils The following is a representative list of fluids and manufacturers. The fluids are grouped under generic “family” heads and arranged alphabetically. For each generic “family” listing we have included maximum fluid temperature recommendations for the four hose classifications on page 22 (1 through 4). Two maximum fluid temperature ratings are listed under designations of “H” and “LP”. The “H” designation is for hydraulic service up to the maximum rated operating pressure of any particular hose in the classification. The “LP” designation is for low-pressure service such as lubricating oil systems or low-pressure hydraulic return lines. The letter “U” in the box indicates unsatisfactory resistance to the fluid type.
U G G E E E E E E E E E – G E U C C C C E E E E E E E E E G E E E E E E
E E E E U E E E G U E E – U E E E E U U E E U E E E E E E E C E – E E E
FLUID
METAL
U U U U – E E E C U E E – – U – E E U U U C – E E E E E G C C E E – U E
U U U U – E E E C U E E – – U – E E U U E C – E E E E E G C C E E – – E
C U U C C E C C G G G – E E E E E E E E G E E G E E U E C C U E E C U U
G E E U G C U C G G G – E – E E E E E E G E E G E G C – G C U G C U U E
G E E C C E G C G G E – E E E E E E E E G E G E E E C C C C U G E C C G
G E C E U U U C U U G – E E E E E E E E G U E G G U C U U U U U E U C U
E G E E G G C C E E – – E E E E E E E E G E E E – E E U C C C G E C C E
HOSE
Sodium Silicate Sodium Sulfate Sodium Sulfide Sodium Thiosulfate Soy Bean Oil Stannic Chloride Steam (up to 388°F) Stearic Acid Stoddard Solvent Styrene Sulfur Sulfur Chloride Sulfur Dioxide Sulfur Trioxide Sulfuric Acid, to 10% Sulfuric Acid, over 10% Sulfurous Acid Tannic Acid Tar (Bituminous) Tartaric Acid Tertiary Butyl Alcohol Titanium Tetrachloride Toluene (Toluol) Trichlorethylene Tricresyl Phosphate Trianthanolamine Tung Oil Turpentine Varnish Vinyl Chloride Water (to +150°F) Water (+151°F to +200°F) Water (+201°F to +350°F) Xylene Zinc Chloride Zinc Sulfate
Fluid temperature ratings are predicated on maximum allowable ambient temperatures as follows: Classifications 1 and 3 (Synthetic Rubber and Thermoplastic Elastomer) “H” fluid temp. ratings: +140°F ambient “LP” fluid temp. ratings: +180°F ambient Classification 2 (Teflon) “H” fluid temp. ratings: +400°F ambient “LP” fluid temp ratings: +400°F ambient Classification 4 (AQP) “H” fluid temp. ratings: +160°F ambient “LP” fluid temp. ratings: +250°F ambient (If “H” fluid temperature is +225°F or less, allowable ambient temperature may be increased to +200°F)
E E E G G E U G G U C U U U U U C E C G G U U U U C G C C U E G U U E E
E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
E E E E G C U G U U G – U U U U U G G G G – U U U U C G G U E U U E E –
SEALS
E E E E E E U G E C G C C C U U G E C E G U U U G E G E – U E G U U E E
E E E G E E U G E U U U U U U U C E G E G C U U U E G G G U E E U U E E
E E E E G G U G G U E U U U G U C E U G G U U U U U G U U U E E U U E E
E E E E U E C G U U E U G G U U U E U G G U U U E E U U U U E E U U E E
E E E E E E C E E G E E E E E G U E E E E E E E G U E E E E E E G E E E
METAL
E E E E G C U G U U G – U U C U U G G G G – U U U U U G G U E U U U E –
E E E E G C U G U U G – U U C U U G G G G – U U U U C G G U E U U C E –
E C C U E U E C E E E G E G U C U E E U G E E E E E E G E E C C C E E U
E G U U E U E C E E U – G C G C C E G C G U E G – U G G G U G G G E U C
E G C C E U E E E E G G G G C U C E E C G G E E C E E G E C E E E E U G
E G U G E U G C E E E G E G – U C C E E G U E E – E E G E E G G G E C C
E G G E E U E E E E E U G G E C U E E E G G E E G E E G E E E E E E G G
Ambient temperatures in excess of those recommended, in conjunction with maximum fluid temperatures, can materially shorten the service life of the hose. CAUTION: The fluid manufacturer’s recommended maximum operating temperature for any specific name-brand fluid should be scrupulously observed by the user. These recommended temperatures can vary widely between name brands of different fluid compositions, even though they fall into the same generic “family” of fluids. Exceeding the manufacturer’s recommended maximum temperature can result in fluid breakdown, producing by-products that are harmful to elastomeric products, as well as other materials in the system. If a manufacturer's recommended maximum temperature for his specific fluid is lower than that for the hose rating, it should take precedence over the hose rating for service usage.
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Fluid Compatiblity STRAIGHT PETROLEUM-BASE
NUTO Oils
Maximum fluid temperature recommendation**
OC Turbine Oils
Carnea Oils Citgo Amplex Citgo ATF, Type F Citgo ATF, Dexron Citgo Extra Duty Circulating Oils Mineral Oil (Heavy Duty) (R & O) Citgo Motor Oils Citgo Pacemaker Series Mineral Oil (R & O) Citgo Pacemaker T Series Mineral Oil (R & O) Citgo Pacemaker XD Series Mineral Oil (Heavy Duty) (R & O) Citgo Sentry Citgo Tractor Hydraulic Fluid Conoco 303 Fluid Custom Motor Oil Dectol R & O Oils Delo 400 Motor Oils Delvac Oils Delvac SHC Delvac Special 10W-30 Donax T Oils DTE Oils Duro Duro AW EP Hydraulic Oils EP Industrial Oils EP Machine Oils Energol HL68 Energol HLP C68 Etna Oils Exxon ATF Factovis 52 – Conventional R & O Hydraulic Fluid
Hulburt 27 Series Hydraulic Series Hydraulic Oils Hydroil Series
Quadroil Series Rando Oils Rando Oils HD Redind Oils Regal Oils R & O Rimula Oils Rotella Oils Rotella T Oils RPM Delo 200 Motor Oils RPM Delo 300 Motor Oils RPM Delo Special Motor Oils Rubilene
Fluid Name Aircraft Hydraulic Oil AA Ambrex Oils Arco A.T.F. Dexron Arco A.T.F. Type F Arco Fleet Motor Arco H.T.F. C-2 Fluid Arco H.T.C. 100 Fluid Arco 303 Fluid ATF Special Automatic Transmission Fluid (Dexron)
Gulf Harmony AW Gulf Security AW Glide
Peaco Oils Pennbell Oils Power-Tran Fluid
Shell Brand Special Motor Oils Sun R & O Oils Suntac HP Oils Suntac WR Oils Sunvis 700 Oils Sunvis 800 Oils Sunvis 900 Oils Super Hydraulic Oils Supreme Motor Oils Tellus Oils Teresstic Oils Torque Fluids Torque Fluid 47 Torque Fluid 56 Tractor Hydraulic Fluid Union ATF Dexron Union ATF Type F Union C-2 Fluid Union C-P Oil Union Custom Motor Oil Union Gas Engine Oil Union Guardol Motor Oil Union Heavy Duty Motor Oil Union Hydraulic Oil AW Union Hydraulic Tractor Fluid Union Premium Motor Oil Union S-1 Motor Oil Union Special Motor Oil Union Super Motor Oil Union Torque Correction Fluid Union Turbine Oil Union Turbine Oil XD Union Unax Union Unax AW Union Unax R & O Union Unax RX Union Unitec Motor Oil Univis J13 Univis J26 Univis P32
Maximum fluid temperature recommendation**
Hose classifications (see page 22) 1 2 3 4 H +200°F +250°F +150°F +200°F LP +200°F +250°F +150°F +200°F
Fluid Name Aqualube Astrol #587 Chevron FR Fluid D Chrysler L-705 Citgo Pacemaker Invert FR Fluid Conoco FR Hydraulic Fluid Dasco IFR Duro FR-HD Fire Resistant Hydrafluid Fire Resistant Hydraulic Fluid B FR 3110 Hydraulic Fluid (invert) Fyre-Safe W/O Gulf R & D FR Fluid Houghto-Safe 5046 Houghto-Safe 5046W Hulsafe 500 Hy-Chock Oil Hydrasol A Ironsides #814-A Irus Fluid 905 Kutwell 40 Masol Fire Resistant Fluid Meltran FR 900 Mine Guard Mobilmet S122 Penn Drake Hydraqua Fluid Permamul FR Puro FR Fluid Pyrogard C Pyrogard D Quintolubric 957 Series Quintolubric 958 Series Regent Hydrolube #670 SAFOIL Hydraulic Fluid Anti-Wear Sinclair Duro FR-HD Solvac 1535G Staysol FR Sunsafe F
Vactra Oils Vitrea Oils
Union FR Fluid Union Soluble Oil HD
Industron 53 – Anti Wear Hydraulic Fluid
Way Lubricants
Veedol Auburn FRH Veedol Auburn FRH Concentrate
Lubrite Motor 20W-40
XD-3 Motor Oils
**See CAUTION on page 24 for maximum fluid temperatures and limiting ambient temperatures.
Mobil AFT 210 Mobil AFT 220 Mobilfluid 62 Mobilfluid 423 Mobil Hydraulic Oils Mobiloil Special Mobiloil Super 10W-40
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Hose
Hose classifications (see page 22) 1 2 3 4 H +200°F +400°F +200°F +300°F LP +250°F +450°F +200°F +300°F
WATER AND PETROLEUM OIL EMULSION (FR)
Selection of Hose and Fittings WATER AND GLYCOL SOLUTION
Hose
Maximum fluid temperature recommendation**
Hose classifications (see page 22) 1 2 3 4 +200°F +250°F +150°F +200°F +200°F +250°F +150°F +200°F
H LP
Ucon Ucon Ucon Ucon Ucon
Hydrolube Hydrolube M-1 Hydrolube Hydrolube
275 LT 300 LT
Fyrtek 290 Fyrtek MF Pydraul 230-C Pydraul 312-C Pydraul 540-C
200 NM 300 NM
Stauffer SCC 7204 STRAIGHT PHOSPHATE-ESTER (FR) ESTER BLEND TURBINE OILS Maximum fluid temperature recommendation** Maximum fluid temperature recommendation**
Fluid Name Chem-Trend HF-18 Chem-Trend HF-20 Chevron Glycol FR Fluids Citgo Glycol FR Fluids Citgo Glycol FR-20 XD Citgo Pacemaker Dasco Dasco Dasco Dasco
FR FR FR FR
150 200 200 B 310
Fyrguard 150 Fyrguard 200 Fyre-Safe 225 Gulf FR Gluid G-200 Gulf FR Fluid – G Series Houghto-Safe 271 Houghto-Safe 416 Houghto-Safe 520 Houghto-Safe 525 Houghto-Safe 616 Houghto-Safe 620 Houghto-Safe 625 Houghto-Safe 640 Hydra Safe 620 Hydra Safe 625 Hydraulic Safety Fluid 200 Hydraulic Safety Fluid 300 Hyspin AF-1 Hyspin AF-2 Hyspin AF-3 Maxmul Maxmul FR Melsyn 200 Melsyn Glycol FR Nyvac Nyvac Nyvac Nyvac
Hose classifications (see page 22) 1 2 3 4 U +400°F +200°F +180°F U +400°F +200°F +200°F
H LP
Fluid Name FR Fluids Fyrquel 90 Fyrquel 150 Fyrquel 220 Fyrquel 300 Fyrquel 550 Fyrquel 1000 Fyrquel 150 R & O Fyrquel 220 R & O Fyrquel 550 R & O
Fluid Name Stauffer Jet I Stauffer Jet II
Gulf Gulf Gulf Gulf Gulf
H LP
FR FR FR FR FR
Fluid Fluid Fluid Fluid Fluid
Maximum fluid temperature recommendation**
P-37 P-40 P-43 P-45 P-47
Houghto-Safe Houghto-Safe Houghto-Safe Houghto-Safe Houghto-Safe Pydraul Pydraul Pydraul Pydraul Pydraul Pydraul
SILICONE OILS
Maximum fluid temperature recommendation**
PHOSPHATE-ESTER AND PETROLEUM-OIL
Ucon Ucon Ucon Ucon Ucon Ucon Ucon Ucon Ucon Ucon
Hydrolube Hydrolube Hydrolube Hydrolube Hydrolube Hydrolube Hydrolube Hydrolube Hydrolube Hydrolube
150 200 275 300 550 900 150 275 150 200
CP CP CP CP CP CP DB DB LT LT
H LP
(see page 22) 3 4 – +225°F – +250°F
Fluid Name Quintolubric 822 Series
Maximum fluid temperature recommendation**
Santosafe W/G 15 Santosafe W/G 20 Santosafe W/G 30 Standard Glycol FR #15 Standard Glycol FR #20 Standard Glycol FR #25
Hose classifications 1 2 +200°F +400°F +200°F +400°F
H LP
Univis P12
Quintolubric 700 Series
200 Fluid (100CS) QF1-2023 4-3600 3-3672
POLYOL-ESTER
10E 29-E-LT 30-E 50-E 65-E 115-E
Safetytex 215
Park Water Glycol Hydraulic Fluid Pennzoil Fluid FR 2X
Hose classifications (see page 22) 1 2 3 4 +200°F +400°F +200°F +300°F +250°F +450°F +200°F +300°F
Fluid Name Dow Corning Dow Corning Dow Corning Dow Corning
1010 1055 1115 1120 1130
Pyrogard 51 Pyrogard 53 Pyrogard 55
FR Fluid FR 200 Fluid 20 (WG) 30 (WG)
H LP
Hose classifications (see page 22) 1 2 3 4 – – – – +250°F +450°F +200°F +300°F
**See CAUTION on page 24 for maximum fluid temperatures and limiting ambient temperatures.
Hose classifications (see page 22) 1 2 3 4 U +400°F +200°F +180°F U +400°F +200°F +200°F
Fluid Name Citgo Synthetic Oil-Fare Resistant
Lubricant Compatibility Chart Hose Style Lubricant
FC202
FC505
FC555
FC558
GH134
FC665
FC765
Y Y Y Y
Y Y Y Y
Y Y Y Y
N Y Y N
N Y Y N
Y Y Y Y
Y Y Y Y
Mineral Oil PAG Ester Oil Alkylbenzene Y = Compatible N = Non-compatible
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SAE Recommended Practice
The following recommendations on selection, installation and maintenance of hose assemblies was established by the S.A.E. in 1991. Please read these general instructions carefully. More detailed information on many of these subjects is covered in this catalog. 1. Scope—Hose (also includes hose assemblies) has a finite life and there are a number of factors which will reduce its life. This recommended practice is intended as a guide to assist system designers and/or users in the selection, installation, and maintenance of hose. The designers and users must make a systematic review of each application and then select, install, and maintain the hose to fulfill the requirements of the application. The following are general guidelines and are not necessarily a complete list. WARNING: IMPROPER SELECTION, INSTALLATION, OR MAINTENANCE MAY RESULT IN PREMATURE FAILURES, BODILY INJURY, OR PROPERTY DAMAGE. 2. References 2.1 Applicable Documents—The following publications form a part of this specification to the extent specified herein. The latest issue of SAE publications shall apply. 2.1.1 SAE PUBLICATIONS—Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. J516—Hydraulic Hose Fittings J517—Hydraulic Hose 3. Selection—The following is a list of factors which must be considered before final hose selection can be made. 3.1 Pressure—After determining the system pressure, hose selection must be made so that the recommended maximum operating pressure is equal to or greater than the system pressure. Surge pressures higher than the maximum operating pressure will shorten hose life and must be taken into account by the hydraulic designer. 3.2 Suction—Hoses used for suction applications must be selected to insure the hose will withstand the negative pressure of the system. 3.3 Temperature—Care must be taken to insure that fluid and ambient temperatures, both static and transient, do not exceed the limitations of the hose. Special care must be taken when routing near hot manifolds. 3.4 Fluid Compatibility—Hose selection must assure compatibility of the hose tube, cover and fittings with the fluid used. Additional caution must be observed in hose selection for gaseous applications. 3.5 Size—Transmission of power by means of pressurized fluid varies with pressure and rate of flow. The size of the components must be adequate to keep pressure losses to a minimum and avoid damage to the hose due to heat generation or excessive turbulence. 3.6 Routing—Attention must be given to optimum routing to minimize inherent problems. 3.7 Environment—Care must be taken to insure that the hose and fittings are either compatible with or protected from the environment to which they are exposed. Environmental conditions such as ultraviolet light, ozone, salt water, chemicals, and air pollutants can cause degradation and premature failure and, therefore, must be considered. 3.8 Mechanical Loads—External forces can significantly reduce hose life. Mechanical loads
radius, and vibration. Use of swivel-type fittings or adapters may be required to insure no twist is put into the hose. Unusual applications may require special testing prior to hose selection. 3.9 Abrasion—While hose is designed with a reasonable level of abrasion resistance, care must be taken to protect the hose from excessive abrasion which can result in erosion, snagging and cutting of the hose cover. Exposure of the reinforcement will significantly accelerate hose failure. 3.10 Proper End Fitting—Care must be taken to insure proper compatibility exists between the hose and coupling selected based on the manufacturer’s recommendations substantiated by testing to industry standards such as SAE J517. End fitting components from one manufacturer are usually not compatible with end fitting components supplied by another manufacturer (i.e., using a hose fitting nipple from one manufacturer with a hose socket from another manufacturer). It is the responsibility of the fabricator to consult the manufacturer’s written instructions or the manufacturer directly for proper end fitting componentry. 3.11 Length—When establishing proper hose length, motion absorption, hose length changes due to pressure, as well as hose and machine tolerances must be considered. 3.12 Specifications and Standards—When selecting hose, government, industry and manufacturers’ specifications and recommendations must be reviewed as applicable. 3.13 Hose Cleanliness—Hose components vary in cleanliness levels. Care must be taken to insure that the assemblies selected have an adequate level of cleanliness for the application. 3.14 Electrical Conductivity—Certain applications require that hose be nonconductive to prevent electrical current flow. Other applications require the hose to be sufficiently conductive to drain off static electricity. Hose and fittings must be chosen with these needs in mind. 4. Installation—After selection of proper hose, the following factors must be considered by the installer. 4.1 Pre-Installation Inspection—Prior to installation, a careful examination of the hose must be performed. All components must be checked for correct style, size and length. In addition, the hose must be examined for cleanliness, I.D. obstructions, blisters, loose cover, or any other visible defects. 4.2 Follow Manufacturers’ Assembly Instructions—Hose assemblies may be fabricated by the manufacturer, an agent for or customer of the manufacturer, or by the user. Fabrication of permanently attached fittings to hydraulic hose requires specialized assembly equipment. Field-attachable fittings (screw style and segment clamp style) can usually be assembled without specialized equipment although many manufacturers provide equipment to assist in the operation. SAE J517 hose from one manufacturer is usually not compatible with SAE J516 fittings supplied by another manufacturer. It is the responsibility of the fabricator to consult the manufacturer’s written assembly instructions or the manufacturers directly before intermixing hose and fittings from two manufacturers. Similarly, assembly equipment from one manufacturer is usually not interchangeable with that of another manufacturer. It is the responsibility of the fabricator to consult the manufacturer’s written instructions or the manufacturer directly for proper assembly equipment. Always follow the manufacturer’s instructions for proper
preparation and fabrication of hose assemblies. 4.3 Minimum Bend Radius—Installation at less than minimum bend radius may significantly reduce hose life. Particular attention must be given to preclude sharp bending at the hose/fitting juncture. 4.4 Twist Angle and Orientation—Hose installations must be such that relative motion of machine components produces bending of the hose rather than twisting. 4.5 Securement—In many applications, it may be necessary to restrain, protect, or guide the hose to protect it from damage by unnecessary flexing, pressure surges, and contact with other mechanical components. Care must be taken to insure such restraints do not introduce additional stress or wear points. 4.6 Proper Connection of Ports—Proper physical installation of the hose requires a correctly installed port connection while insuring that no twist or torque is put into the hose. 4.7 Avoid External Damage—Proper installation is not complete without insuring that tensile loads, side loads, kinking, flattening, potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated. 4.8 System Check Out—After completing the installation, all air entrapment must be eliminated and the system pressurized to the maximum system pressure and checked for proper function and freedom from leaks. NOTE: Avoid potential hazardous areas while testing. 5. Maintenance—Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance program. Frequency should be determined by the severity of the application and risk potential. A maintenance program should include the following as a minimum. 5.1 Hose Storage—Hose products in storage can be affected adversely by temperature, humidity, ozone, sunlight, oils, solvents, corrosive liquids and fumes, insects, rodents and radioactive materials. Storage areas should be relatively cool and dark and free of dust, dirt, dampness and mildew. 5.2 Visual Inspection—Any of the following conditions requires replacement of the hose: (a) Leaks at fitting or in hose (leaking fluid is a fire hazard) (b) Damaged, cut, or abraded cover (any reinforcement exposed) (c) Kinked, crushed, flattened, or twisted hose (d) Hard, stiff, heat cracked or charred hose (e) Blistered, soft, degraded, or loose cover (f) Cracked, damaged, or badly corroded fittings (g) Fitting slippage on hose 5.3 Visual Inspection—The following items must be tightened, repaired, or replaced as required: (a) Leaking port conditions (b) Clamps, guards, shields (c) Remove excessive dirt buildup (d) System fluid level, fluid type, and any air entrapment 5.4 Functional Test—Operate the system at maximum operating pressure and check for possible malfunctions and freedom from leaks. NOTE: Avoid potential hazardous areas while testing. 5.5 Replacement Intervals—Specific replacement intervals must be considered based on previous service life, government or industry recommendations, or when failures could result in unacceptable down time, damage, or injury risk.
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Hose
Selection, installation and maintenance of hose and assemblies — SAE J1273 November 1991 must be considered include excessive flexSAE recommended practice which ing, twist, kinking, tensile or side loads, bend
Technical Data Flow capacities of hose assemblies at suggested flow velocities
Hose
The chart below is designed and provided as an aid in the determination of the correct hose size. Example: At 13 U.S. gallons per minute, what is proper hose size within the suggested velocity range for pressure lines?
Solution: Locate 13 U.S. gallons per minute in the left hand column and 10 feet per second in the right hand column (the center of the suggested velocity range for pressure lines). Lay a straightedge across the two points. The inside diameter is shown in the center column nearest the straightedge. For suction hose, follow the same procedure except use suggested velocity range for pump inlet lines in the right hand column.
Based on Formula AREA (SQ. IN.) =
G.P.M. x 0.3208 VELOCITY (FT./SEC.)
*Suggestions are for oils having a maximum viscosity of 315 S.S.U. at +100°F (+38°C) and operating at temperatures between +65°F and +155°F (+54°C to +69°C). Under certain conditions, velocities in pressure lines can be increased up to 25 feet per second. Contact Aeroquip with specific information on your application.
To convert U.S. gallons into Imperial gallons multiply U.S. gallons by 0.83267. Imperial gallons into U.S. gallons multiply Imperial gallons by 1.20095.
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Flow Capacities Pressure Drop * Pressure drop in psi (pounds per square inch)/gpm (gallons per minute) for 10 feet of hose (smooth bore) without fittings. Fluid specification: Specific gravity = .85; Viscosity = v = 20 centistokes (C.S.), (20 C.S. = 97 S.S.U.).
→
Hose Dash Size
-04
-05
-06
-08
-10
-12
-16
-20
-24
-32
-40
-48
→
Hose I.D. (inches) ← .19 .25 .25 .31 .31 .38 .41 .50 .50 .63 .63 .75 .88 1.00 1.13 1.25 1.38 1.50 1.81 2.00 2.38 3.00 .25 10
U.S. Gallons per minute
.50 19
3.1 3.1 6
6
2.7 2.7
1
40
12
12
5.5 5.5 2.4
2
95
24
24
10
10
3
185 46
46
17
17
7
5
4
78
78
29
29
12
8
5
120 120 44
44
18
12
8
95
95
39
26
10
10
3.6 3.6 1.4 .60
10
59
40
15
15
5.7 5.7
12
80
52
20
20
7.2 7.2 2.6 1.5
15
75
30
30
10
10
4.2 2.2
1.2
.67
.38
18
107 40
40
15
15
6.3
3
1.5
.70
.55
.35
20
49
49
19
19
8
3.4
2
1.1
.65
.43
.27
25
72
72
26
26
11 5.5
3
1.6
1
.64
.40
.17
30
34
34
14
3.6
2.2
1.3
.80
.52
.22
35
47
47
19 9.5
5
2.8
1.7
1.1
.70
.27
.18
4.8 3.5 2.2 2.2 3
3
1.2 1.2
4.5 4.5 1.6 1.6 .72 2
1
7
.55 .75
.43
.14
40
25
12
6.5
3.4
2.2
1.4
.90
.38
.24
50
36
17
9
5.3
3.3
2
1.3
.54
.35
.15
60
50
23
12
7.5
4.4
2.8
1.8
.75
.45
.20
70
31
17
9.3
6
3.8
2.4
1
.65
.30
80
38
21
12
7.1
4.6
3
1.2
.76
.34
.11
90
49
27
15
9
5.9
3.8
1.5
1
.45
.13
100
33
19
12
7
4.7
1.9
1.3
.55
.18
150
60
36
22
13
8.5
3.4
2.2
1
.33
200
36
23
15
6
3.9
1.7
.55
250
54
33
22
8.5
5.3
2.5
.75
45
29
12
7.5
4
1.1
51
21
14
6.5
2.2
32
20
10
3
18
5
300 400 500 800 →
1000
10
*Pressure drop values listed are typical of many petroleum based hydraulic oils at approximately +100°F (+38°C). Differences in fluids, fluid temperature and viscosity can increase or decrease actual pressure drop compared to the values listed. To convert U.S. gallons into Imperial gallons multiply U.S. gallons by 0.83267. Imperial gallons into U.S. gallons multiply Imperial gallons by 1.20095.
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Hose
Hose pressure drop
Technical Data
Hose
Service life factors Hose assemblies, like other products, have a finite service life. The actual service life of a given hose assembly in a given application is dependent on many variable factors, including those below. 1. Operating pressure Aeroquip hose lines are rated for continuous operation at the maximum operating pressure specified for the hose. Generally, the operating pressure is one fourth the hose minimum burst pressure. 2. Pressure surges Almost all hydraulic systems develop pressure surges which may exceed relief valve settings. Exposing the hose to surge pressure above the maximum operating pressure will shorten hose life and must be considered. A surge (rapid and transient rise in pressure) will not be indicated on many common pressure gauges but can be measured on an Aeroquip Hydrauliscope. In systems where surges are severe, select a hose with a higher maximum operating pressure. 3. Burst pressure These are test values only and apply to hose assemblies that have not been used and have been assembled for less than 30 days. 4. High pressure High pressure gaseous systems especially over 250 psi are very hazardous and should be adequately protected from external shock and mechanical or chemical damage. They should also be suitably protected to prevent whip-lash action in the event of failure. 5. Operating temperatures Operating temperatures specified refer to the maximum temperature of the fluid or gas being conveyed. High heat conditions may have an adverse effect on hoses due to degradation of the rubber which will limit hose usefulness and reduce fitting retention. In some cases the fluid being conveyed will slow down this degradation whereas other fluids may accelerate it Therefore, the maximum temperature of each hose does not apply to all fluids or gases. Contin-
uous use at maximum temperatures together with maximum pressures should always be avoided. Continuous use at or near the maximum temperature rating will cause a deterioration of physical properties of the tube and cover of most hoses. This deterioration will reduce the service life of the hose. 6. Ambient temperatures Very high or low ambient (outside of hose) temperatures will affect cover and reinforcement materials, thus reducing the life of the hose. Ambient temperatures in conjunction with internal temperatures are also an important factor. For specific recommendations, please consult Aeroquip. 7. Bend radius Recommended minimum bend radii are based on maximum operating pressures with no flexing of the hose. Safe operating pressure decreases when bend radius is reduced below the recommended minimum. Flexing the hose to less than the specified minimum bend radius will reduce hose life. 8. Electrical conductivity Textile reinforced thermoplastic hoses are available for electrically nonconductive applications. For applications requiring electrical isolation by the hose, Aeroquip non-conductive hose has a leakage factor of less than 50 microamperes. By SAE J517 standard, this is considered a safe level of conductivity. An orange polyurethane cover identifies Aeroquip nonconductive hose. This cover is not perforated, in order to prevent moisture from entering the hose and affecting its overall conductivity. For added protection against moisture absorption in transit, Aeroquip nonconductive hose in bulk is shipped with cap seals on both ends. To maintain minimum levels of conductivity, cap seals must be placed on Aeroquip nonconductive bulk hose at all times.
9. Chemical resistance Consider the chemical resistance of the fitting, O-Ring, hose cover and tube stock. Covers are resistant to mildew, cleaning solvents, oils and fuels. See pages 22-24 for chemical resistance of hose tubes, O-Rings and fitting materials. 10. Vacuum service Maximum negative pressures shown for hoses –16 and larger are suitable only for hose which has suffered no external damage or kinking. If greater negative pressures are required for –16 and larger hoses, the use of an internal support coil is recommended. See page 36. Vacuum service is not recommended for double wire braid or 4 and 6 spiral wire reinforced hose. If vacuum data is not given for a hose, Aeroquip does not recommend it for a vacuum application. 11. Phosphate ester base fluid No petroleum based oils should contact the tube of a synthetic rubber hose, if the hose is recommended only for phosphate ester base hydraulic fluid. Aeroquip AQP Hose compounds are compatible with many industrial phosphate ester base hydraulic fluids and all straight petroleum based oils. See pages 22-24. 12. Textile braid (SOCKETLESS™) low pressure hose This hose is not recommended for impulsing hydraulic applications or permanent piping in residential or commercial buildings. 13. Hose fittings Aeroquip manufactures hose fittings to meet applicable SAE standards. It is possible to select a fitting with a connecting end that has a performance rating lower than the hose rating. In selecting hose fittings, please consider the performance rating of the connecting end. IMPORTANT Hose assembly inspection Hose assemblies in service should be inspected frequently for leakage, kinking, corrosion, abrasion, or any other signs of wear or damage. Hose assemblies that are worn or damaged should be removed from service and replaced immediately.
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Service Life Routing/Installation Hose routing and installation
Hose
Under pressure, a hose may change in length. Always provide some slack in the hose to allow for this shortening or elongation. (However, excessive slack in hose lines may cause poor appearance.)
If a hose is installed with a twist in it, operating pressures tend to force it straight. This can loosen the fitting nut. Twisting can cause reinforcement separation and the hose could burst at the point of strain.
When hose lines pass near an exhaust manifold or other heat source, they should be insulated by a heat resistant boot, firesleeve or a metal baffle. In any application, brackets and clamps keep hoses in place and reduce abrasion. For installations where abrasion to hose cover cannot be prevented with the use of clamps or brackets, a steel protective coil or abrasion resistant sleeve should be placed over the hose.
At bends, provide sufficient hose so that it does not have a bend radius less than its recommended minimum bend radius. Too tight a bend may kink the hose and restrict or stop the fluid flow. In many cases the proper use of adapters and hose fittings can eliminate tight bends or kinks.
In applications where there is considerable vibration or flexing, allow additional hose length. The metal hose fittings, of course, are not flexible, and proper installation protects metal parts from undue stress, and avoids kinks in the hose.
When 90째 adapters were used, this assembly became neater-looking and easier to inspect and maintain. It uses less hose, too!
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Hose
Technical Data
Cleaning, inspection, testing and storage
Clean
Inspect
Proof test-hydrostatic
Maintenance Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or any other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. Clean Clean assembly by blowing out with clean compressed air. Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at +150째F max. may be used. Consult Aeroquip for special cleaning equipment. Inspect Examine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely. Check the layline of the hose to be sure that the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean. Proof test (hydrostatic) The hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose.
Proof test-Pneumatic
leaks or signs of weakness. b) Any movement of the hose fitting in relation to the hose. Any of these defects are cause for rejection. Caution: Testing should be conducted in approved test stands with adequate guards to protect the operator. (See Assembly Equipment for Aeroquip Proof Test Stands.) Proof test (pneumatic) Hose assemblies intended for gas or air service should be tested with air or nitrogen at 100 psi with the assembly immersed in water. Random bubbles may appear over the hose and fitting area when assembly is first pressurized. This should not be construed as a defect. However, if the bubbles persist in forming at a steady rate at any particular point on the hose, the assembly should be rejected. Caution: Testing should be conducted in approved test stands with adequate guards to protect the operator. Storage and handling Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed +90째F. Storage in the original shipping container is preferred.
Test pressure should be held for not more than one minute and not less than 30 seconds When test pressure is reached, visually inspect hose assembly for: a) Any
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Analyzing Failures
Hose
Analyzing failures Everyone in maintenance encounters hose failures. Normally, there is no problem. The hose is replaced and the equipment goes back in operation. Occasionally the failures come too frequently – the same equipment with the same problems keep popping up. At this point the task is to determine and correct the cause of these repeated failures.
Improper application Beginning with the most obvious, the most common cause of hose failures – Improper Application – compare the hose specifications with the requirements of the application. Pay particular attention to the following areas: 1. The maximum operating pressure of the hose. 2. The recommended temperature range of the hose. 3. Whether the hose is rated for vacuum service. 4. The fluid compatibility of the hose. Check all of these areas against the requirements of the application. If they don’t match up, you need to select another hose. It’s a good idea at this point to call on your local hose distributor for assistance in selecting the proper hose. Aeroquip’s distributors, for example, are well equipped to perform this service for you. Distributor personnel attend special training courses in hydraulics and hose application conducted by the company. Or, if your problem is particularly difficult, the distributor can call on the services of Aeroquip’s Field Engineering Staff. The company will send in a hose and hydraulic specialist to study the problem and come up with a solution.
Improper assembly and installation The second major cause of premature hose failure is improper assembly and installation procedures. This can involve anything from using the wrong fitting on a hose, to poor routing of the hose.
This material is available free from Aeroquip Corporation by writing to Aeroquip Corporation, 1695 Indian Wood Circle, Maumee, OH 43537. Fax: 419-891-7890
External damage External damage can range from abrasion and corrosion, to hose that is crushed by a lift truck. These are problems that can normally be solved simply once the cause is identified. The hose can be re-routed or clamped, or a fire sleeve or abrasion guard can be used.
Analyzing failures A physical examination of the failed hose can often offer a clue to the cause of the failure. Following are 22 symptoms to look for along with the conditions that could cause them:
In the case of corrosion, the answer may be as simple as changing to a hose with a more corrosion resistant cover or re-routing the hose to avoid the corrosive element.
Faulty equipment Too frequent or premature hose failure can be the symptom of a malfunction in your equipment. This is a factor that should be considered since prompt corrective action can sometimes avoid serious and costly equipment breakdown. Reprints of an article on “Troubleshooting Hydraulic Systems,” which tells you how to spot problems in a hydraulic system are available from Aeroquip.
Faulty hose Occasionally a failure problem will lie in the hose itself. The most likely cause of a faulty rubber hose is old age. Check the lay line on the hose to determine the date of manufacture. (4Q91 means fourth quarter 1991.) The hose may have exceeded its recommended shelf life. If you suspect that the problem lies in the manufacture of the hose (and don’t jump to this conclusion until you have exhausted the other possibilities) contact your distributor. Given effective quality control methods, the odds of a faulty batch of hose being released for sale are extremely small. So make sure that you haven’t overlooked some other problem area.
Aeroquip provides excellent training material that you can use to combat this problem. A little time spent in training your maintenance people could pay big dividends in reduced downtime. You can make use of the material available from Aeroquip to improve your hose assembly and installation techniques.
1. Symptom: The hose tube is very hard and has cracked. Cause: Heat has a tendency to leach the plasticizers out of the tube. This is a material that gives the hose its flexibility or plasticity. Aerated oil causes oxidation to occur in the tube. This reaction of oxygen on a rubber product will cause it to harden. Any combination of oxygen and heat will greatly accelerate the hardening of the hose tube. Cavitation occurring inside the tube would have the same effect.
2. Symptom: The hose is cracked both externally and internally but the elastomeric materials are soft and flexible at room temperature.
Cause: The probable reason is intense cold ambient conditions while the hose was flexed. Most standard hoses are rated to –40°F (–40°C). Some AQP hoses are rated at –55°F (–49°C). Military specified hoses are generally rated to –65°F (–54°C). Teflon hose is rated to –100°F (–73°C). Some Polyon thermoplastic hoses are rated at –65°F (–54°C).
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Technical Data
Hose
Analyzing failures
3. Symptom: The hose has burst and examination of the wire reinforcement after stripping back the cover reveals random broken wires the entire length of the hose.
Cause: The primary function of the cover is to protect the reinforcement. Elements that may destroy or remove the hose covers are: 1. 2. 3. 4. 5. 6. 7. 8. 9.
Abrasion Cutting Battery Acid Steam Cleaners Chemical Cleaning Solutions Muriatic Acid (for cement clean-up) Salt Water Heat Extreme Cold
Once the cover protection is gone the wire reinforcement is susceptible to attack from moisture or other corrosive matter. Cause: This would indicate a high frequency pressure impulse condition. SAE im-pulse test requirements for a double wire braid reinforcement are 200,000 cycles at 133% of recommended working pressure. The SAE impulse test requirements for a four spiral wrapped reinforcement (100R-9) are 300,000 cycles at 133% maximum operating and at +200°F (93°C). If the extrapolated impulses in a system amount to over a million in a relatively short time a spiral reinforced hose would be the better choice.
4. Symptom: The hose has burst, but there is no indication of multiple broken wires the entire length of the hose. The hose may have burst in more than one place.
6. Symptom: Hose has burst on the outside bend and appears to be elliptical in the bent section. In the case of a pump supply line, the pump is noisy and very hot. The exhaust line on the pump is hard and brittle. Cause: Violation of the minimum bend radius is most likely the problem in both cases. Check the minimum bend radius and make sure that the application is within specifications. In the case of the pump supply line partial collapse of the hose is causing the pump to cavitate creating both noise and heat. This is a most serious situation and will result in catastrophic pump failure if not corrected.
9. Symptom: Hose has burst about six to eight inches away from the end fitting. The wire braid is rusted. There are no cuts or abrasions of the outer cover. Cause: Improper assembly of the hose end fitting allowing moisture to enter around the edge of the fitting socket. The moisture will wick through the reinforcement. The heat generated by the system will drive it out around the fitting area but six to eight inches away it will be entrapped between the inner line and outer cover causing corrosion of the wire reinforcement.
10. Symptom: There are blisters in the cover of the hose. If one pricks the blisters, oil will be found in them. Cause: A minute pin hole in the hose tube is allowing the high pressure oil to seep between it and the cover. Eventually it will form a blister wherever the cover adhesion is weakest. In the case of a screw together reusable fitting insufficient lubrication of the hose and fitting can cause this condition because the dry tube will adhere to the rotating nipple and tear enough to allow seepage. Faulty hose can also cause this condition.
11. Symptom: Blistering of the hose cover where a gaseous fluid is being used.
7. Symptom: Hose appears to be flattened out in one or two areas and appears to be kinked. It has burst in this area and also appears to be twisted.
Cause: This would indicate that the pressure has exceeded the minimum burst strength of the hose. Either a stronger hose is needed or the hydraulic circuit has a malfunction which is causing unusually high pressure conditions.
5. Symptom: Hose has burst. An examination indicates the the wire braid is rusted and the cover has been cut, abraded or deteriorated badly.
Cause: Torquing of a hydraulic control hose will tear loose the reinforcement layers and allow the hose to burst through the enlarged gaps between the braided plaits of wire strands. Use swivel fittings or joints to be sure there is no twisting force on a hydraulic hose.
8. Symptom: Hose type has broken loose from the reinforcement and piled up at the end of the hose. In some cases it may protrude from the end of the hose fitting. Cause: The probable cause is high vacuum or the wrong hose for vacuum service. No vacuum is recommended for double wire braid, 4 and 6 spiral wire hose unless some sort of internal coil support is used. Even though a hose is rated for vacuum service, if it is kinked, flattened out or bent too sharply this type of failure may occur.
Cause: The high pressure gas is effusing through the hose tube, gathering under the cover and eventually forming a blister wherever the adhesion is weakest. Specially constructed hoses are available for high pressure gaseous applications. Your supplier can advise you on the proper hose to use in these cases.
12. Symptom: Fitting blew off of the end of the hose. Cause: It may be that the wrong fitting has been put on the hose. Recheck manufacturer’s specifications and part numbers. In the case of a crimped fitting the wrong machine setting may have been used resulting in over or undercrimping. The socket of a screw together fitting for multiple wire braided hose may be worn beyond its tolerance. The swaging dies in a swaged hose assembly may be worn beyond the manufacturer’s tolerances. The fitting may have been applied improperly to the hose. Check manufacturer’s instructions. The hose may have been installed without leaving enough slack to compensate for the possible 4% shortening that may occur when the hose is pressurized. This will impose a great force on the fitting. The hose itself may be out of tolerance.
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Analyzing Failures
13. Symptom: The tube of the hose is badly deteriorated with evidences of ex-
17.
Symptom: Hose is badly flattened out in the burst area. The tube is very hard down stream of the burst but appears normal up stream of the burst.
Cause: Indications are that the hose tube is not compatible with the agent being carried. Even though the agent is normally compatible, the addition of heat can be the catalyst that can cause inner liner deterioration. Consult your hose supplier for a compatibility list or present him with a sample of the fluid being conducted by the hose for analysis. Make sure that the operating temperatures both internal and external do not exceed recommendations.
14.
Symptom: Hose has burst. The hose cover is badly deteriorated and the surface of the rubber is crazed. Cause: This could be simply old age. The crazed appearance is the effect of weathering and ozone over a period of time. Try to determine the age of the hose. Some manufacturers print or emboss the cure date on the outside of the hose. As an example, Aeroquip hose would show “4Q73” which would mean that the hose was manufactured during the fourth quarter (October, November or December) of 1973.
Cause: The hose has been kinked either by bending it too sharply or by squashing it in some way so that a major restriction was created. As the velocity of the fluid increases through the restriction the pressure decreases to the vaporization point of the fluid being conveyed. This is commonly called cavitation, and causes heat and rapid oxidation to take place which hardens the tube of the hose down stream of the restriction.
18. Symptom: Hose has not burst but it is leaking profusely. A bisection of the hose reveals that the tube has been gouged through to the wire braid for a distance of approximately two inches. Cause: This failure would indicate that erosion of the hose tube has taken place. A high velocity needle like fluid stream being emitted from an orifice and impinging at a single point on the hose tube will hydraulically remove a section of it. Be sure that the hose is not bent close to a port that is orificed. In some cases where high velocities are encountered particles in the fluid can cause considerable erosion in bent sections of the hose assembly.
15. Symptom: Hose is leaking at the fit- 19. Symptom: The hose fitting has ting because of a crack in the metal tube been pulled out of the hose. The hose has adjacent to the braze on a split flange head.
Cause: Because the crack is adjacent to the braze and not in the braze this is a stress failure brought on by a hose that is trying to shorten under pressure and has insufficient slack in it to do so. We have cured dozens of these problems by lengthening the hose assembly or changing the routing to relieve the forces on the fitting.
16. Symptom: A spiral reinforced hose has burst and literally split open with the wire exploded out and badly entangled.
been considerably stretched out in length. This may not be a high pressure application.
Cause: Insufficient support of the hose. It is very necessary to support very long lengths of hose, especially if they are vertical. The weight of the hose along with the weight of the fluid inside the hose in these cases is being imposed on the hose fitting. This force can be transmitted to a wire rope or chain by clamping the hose to it much like the utilities support bundles of wire from pole to pole. Be sure to leave sufficient slack in the hose between clamps to make up for the possible 4% shortening that could take place when the hose is pressurized.
20. Symptom: The hose has not burst but it is leaking profusely. An examination of the bisected hose reveals that the tube has burst inwardly. Cause: This type of failure is commonly referred to as hose tube blow down. It is usually associated with very low viscosity fluids such as air, nitrogen, freon and other gases. What happens is that under high pressure conditions the gases will effuse into the pores of the hose tube charging them up like miniature accumulators. If the pressure is very suddenly reduced to zero the entrapped gases literally explode out of the tube often tearing holes in it. In some hose constructions a second hose tube made from a plastic such as nylon, is inserted into the hose. A small leak will allow the gaseous fluid to seep between the two inner liners and when the pressure is reduced to zero the innermost liner will collapse because of the entrapped pressure around its outer diameter.
21. Symptom: Teflon hose assembly has collapsed internally in one or more places. Cause: One of the most common causes for this is improper handling of the Teflon assembly. Teflon is a thermoplastic material which is not rubber-like. When bent sharply it simply collapses. This type of collapse is localized in one area and is radial. When the Teflon tube is folded longitudinally in one or more places this could be the result of heat (which softens the hose tube) along with vacuum conditions inside of it. Because of the additional tension of the wire braid reinforcement inherent with this type of hose, there is always a radial tension on the tube trying to push it in. Rapid cycling from a very hot agent in the hose to a very cold agent in the hose can produce the same type of failure. Aeroquip offers an internal support coil that will eliminate this problem.
22. Symptom: A Teflon hose assembly has developed a pin hole leak or several pin hole leaks. Cause: This situation occurs when a petroleum base fluid, with a low viscosity, is flowing at a high velocity. This condition can generate high voltage due to static electricity. The high voltage is seeking a ground connection and the only ground connection available is the braided stainless steel reinforcement. This causes an electric arc, which penetrates through the Teflon tube as it travels to the reinforcement. Specially constructed Teflon tubes are available that have enough carbon black in them so as to be conductive. They will “drain off” the static electricity and preclude this problem.
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Hose
treme swelling. In some cases the hose tube may be partially “washed out.”
Cause: The hose is too short to accommodate the change in length occurring while it is pressured.
Accessories
Hose
Protective coils, sleeves & clamps 900729
222005, 222022
900705
Support clamp
Stainless steel internal support coils
Steel protective coil sleeve
These light weight vinyl-coated steel support clamps are designed to support hose where long runs are necessary. This clamp not only furnishes a cleaner installation, but prevents damage, exposure and chafing. The lining will withstand high ambient temperatures. Bolt hole dia: Clamp dash no. –01 thru –8, –18 thru –23 is .406; –9 thru –17, –24 thru –31 is .531.
Recommended for vacuum service with most hose.
For use with hose: see pages 40-96. Clamp Dash No.
Clamp I.D. (inches) Closed
–18 –19 –01 –1 –2 –21 –3 –4 –5 –6 –23 –8 –9 –27 –24 –25 –10 –11 –12 –28 –13 –29 –14 –30 –31 –15
.25 .38 .44 .50 .56 .63 .69 .75 .81 .94 1.00 1.06 1.13 1.19 1.25 1.31 1.50 1.56 1.75 1.81 2.00 2.06 2.25 2.50 2.63 2.75
–16 –17
2.88 3.56
For use with hose: see pages 40-96. Part Number
Coil O.D. (inches)
222005-23C
.34
222005-10C 222005-21C 222005-11C 222022-12C 222005-13C 222005-14C 222022-16C 222005-15C 222022-20C 222005-17C 222022-24C 222005-18C 222022-32C 222005-19C 222022-40C 222022-48C 222022-60C 222022-80C
.42 .51 .60 .70 .73 .94 .97 1.19 1.25 1.44 1.50 1.88 1.97 2.44 2.67 3.27 4.28 5.28
Recommended for use where hose lines are subjected to excessive abrasion, kinking or accidental damage. Construction: spring steel, rust resistant. This coil should fit snugly to the hose O.D. expanding the coil I.D. (unwind the coil) may be necessary for proper installation.
For use with hose: see pages 40-96.
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Sleeve Dash No. –17S –1S –13S –2S –3S –4S –5S –14S –6S –7S –9S –8S –15S –10S –16S –11S –12S
Sleeve I.D. (inches) .44 .50 .57 .63 .75 .88 1.03 1.13 1.22 1.47 1.69 1.91 2.00 2.13 2.44 2.56 2.75
Accessories
624
FC425
Steel protective coil spring
Firesleeve
Nylon abrasion sleeve Meets MSHA requirements
Protects hose cover and reinforcement from abrasion and accidental damage. Construction; steel wire, rust resistant. This coil should fit snugly to the hose O.D. expanding the coil I.D. (unwind the coil) may be necessary for proper installation.
Firesleeve will protect hose from direct flame. Firesleeve is constructed of a uniform single layer of braided fiberglass tubing impregnated with flame resistant silicone rubber.
For use with hose: see pages 40-96.
For use with hose: see pages 40-96. Spring Dash No. –1S –12S –2S –15S –14S –3S –4S –5S –6S –7S –9S –8S –10S –13S –11S
Spring I.D. (inches) .61 .67 .75 .81 .85 .91 1.04 1.18 1.34 1.66 1.87 2.13 2.38 2.75 2.88
900952
Plastic protective coil sleeve
Recommended to protect hose from abrasion, this light weight plastic sleeve is unaffected by air, water, oil, gasoline, hydraulic and most other fluids. This coil can also be used for group bundling of hose lines. Temperature range of 0°F to +180°F.
Part Number 624-5 624-7 624-8
I.D. (inches) .31 .44 .50
Clamp Number (2 required) FF9217-0622S FF9217-0622S FF9217-0622S
624-9 624-10 624-11 624-12 624-13 624-14 624-16 624-18 624-20 624-22 624-24 624-26 624-28 624-30 624-32 624-38 624-42 624-46 624-50 624-54 624-60
.56 .62 .69 .75 .81 .88 1.00 1.12 1.25 1.38 1.50 1.62 1.75 1.88 2.00 2.38 2.62 2.88 3.12 3.38 3.75
FF9217-0622S FF9217-0622S FF9217-0622S FF9217-0622S FF9217-0622S FF9217-0622S FF9217-0622S FF9217-0622S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0648S FF9217-0664S FF9217-0664S FF9217-0664S FF9217-0664S
FF9217
Firesleeve clamp
For use with hose: see pages 40-96. Sleeve Dash No. –4 –6 –8 –10 –12 –16 –22 –30
Sleeve I.D. (inches) .25 .38 .50 .63 .75 1.00 1.38 1.88
Nylon sleeve protects hose from abrasion and allows bundling of hose lines.
For use with hose: see pages 40-96.
Part Number FC425-12 FC425-15 FC425-16 FC425-18 FC425-20 FC425-24 FC425-28 FC425-32 FC425-38 FC425-40 FC425-46 FC425-54 FC425-59
Nominal Sleeve I.D.* “B” (inches) .71 .92 1.00 1.13 1.25 1.59 1.75 2.07 2.38 2.54 2.86 3.34 3.66
*The maximum O.D. of hose fittings must be allowed for if fittings are to be covered.
23055*
Dust plug & cap
These flexible, plastic cap-plugs can be used for male or female ends on fittings, valves, hydraulic components, etc. They protect the threads and seal out dust and other foreign matter during storage and shipment. *Specify fitting part number and size.
Recommended for attaching 624 Firesleeve to hose lines. Clamp numbers: FF9217-0622S, FF92170648S; 3/8 inch wide, FF9217-0664C; 1/2 inch wide.
For use with hose: see pages 40-96.
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Hose
900564
Kits
Hose
SOCKETLESS Fittings & hose kit 5144
The Aeroquip 5144 SOCKETLESS Fitting and Hose Kit provides a low cost, complete and compact hose line inventory. It contains bulk hose as well as the most common fittings and adapters to assure immediate replacement of hose lines. See page 72 for complete hose data.
Kit Part Number 5144 Bulk Hose 2556–4 2556–6
Quantity 24 ft. 24 ft.
Reusable Fittings 4738–2–4B 4738–4–4B 4738–4–6B 4797–4B 4797–5–4B
8 5 8 8 5
4739–6B
5
4740–3–4B 4740–4B 4740–5–4B 4740–6B 4742–4B 4742–5–4B 4742–6B 4743–3–4B 4743–4B 4743–5–4B 4743–6B Adapters 2000–2–4B
3 5 5 3 5 5 3 3 3 5 3
2003–2–4B
3
2081–4–2S
5
3
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Kits Compressor discharge line replacement kit FF288
Kit Part Number FF288
10 ft. 15 ft.
Reusable Fittings 63–190990–8 63–190990–10
6 10
38–191074–8 38–191074–10
4 4
190718–10–8S
2
190742–10S
4
Tool FT1038A
1
Hose
The Aeroquip FF288 Compressor Discharge Line Replacement Kit can be used to make Teflon Hose lines.
Quantity
Bulk Teflon Hose 2807–8 2807–10
The lines can be used directly from the compressor or they can be used from copper tubing to wet tank. See page 94 for complete hose data.
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
39
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
2661–12
.75
1.25
300†
1200
5.00
28
.42
2661–16
1.00
1.50
250†
1000
6.00
28
.50
2661–20
1.25
1.80
200†
800
8.00
28
.90
2661–24
1.50
2.06
150†
600
10.00
28
1.13
2661–32
2.00
2.55
100†
400
12.00
28
1.30
2661–40
2.50
3.08
62
250
14.00
28
1.72
2661–48‡
3.00
3.58
56
225
18.00
28
1.96
2661–64‡
4.00
4.69
50
200
24.00
28
3.08
FC318–12
.75
1.25
300†
1200
5.00
28
.42
FC318–16
1.00
1.50
250†
1000
6.00
28
.50
FC318–20
1.25
1.80
200†
800
8.00
28
.90
FC318–24
1.50
2.08
150†
600
10.00
28
1.13
FC318–32
2.00
2.57
100†
400
12.00
28
1.30
FC318–40
2.50
3.07
62
250
14.00
28
1.72
FC318–48‡
3.00
3.64
56
225
18.00
28
1.96
FC318–64‡
4.00
4.69
50
200
24.00
28
3.08
FC466–04
.25
.48
400
1600
2.50
28
.06
FC466–06
.38
.62
400
1600
3.00
28
.10
FC466–08
.50
.75
400
1600
4.00
28
.13
FC466–10
.63
.91
350
1400
5.00
18
.18
FC466–12
.75
1.03
350
1400
7.00
18
.19
Hose
Part Number
Wire inserted suction SAE 100R4
2661
Construction: AQP elastomer tube, reinforcement consisting of a helical wire between two textile braids and blue AQP elastomer cover. Application: Suction and transfer applications for petroleum and phosphate ester hydraulic fluids, fuel, lubricating oils, gasoline, water and many other industrial fluids. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C) For complete Agency Listings: See page 20.
Wire inserted suction SAE 100R4
FC318
Construction: Synthetic rubber tube, reinforcement consisting of a helical wire between two textile braids and synthetic rubber cover. Application: Suction and transfer applications for petroleum hydraulic fluids, fuel, lubricating oils, gasoline and water. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C) For complete Agency Listings: See page 20.
Textile braid FC466 Exceeds SAE 100R6 Performance*
Construction: Synthetic rubber tube, textile braid reinforcement and polyester braid cover. Application: For gasoline, fuel, lubricating oils, air and water. Not approved for air brake applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C), Air not to exceed +160°F (+71°C) For complete Agency Listings: See page 20. †Maximum working pressure for band clamp type fittings is 50 psi. ‡Sold as bulk hose only. *All sizes except –12
40
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
Min. Burst Pressure (psi)
Wt. Per Ft. (lbs)
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–16
–14S
–24
–24
–24
–0630S
–7S
–22
–7S
–10
–28
–28
–0648S
–8S
–22
–9S
–12
–32
–32
–0648S
–10S
–30
–15S
–29
–38
–38
–0648S
–16S
–30
–46
–46
–0664C
–54
–54
–0664C
–13S
–60
–6S
–16
–14S
–24
–24
–24
–0630S
–7S
–22
–7S
–10
–28
–28
–0648S
–8S
–22
–9S
–12
–32
–32
–0648S
–10S
–30
–15S
–29
–38
–38
–0648S
–16S
–30
–46
–42
–0664C
–54
–54
–0664C
Page
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Crimp
161
Field Crimp
156
Flat Crimp
N/A
Global Skive Nipples
123
OTC
123
TTC
123
TTC12 (–12 only)
123
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Clamp
220
Assembly
241
CRIMP FITTINGS Spiral Single Skive Crimp Crimp
–13S
–60
N/A 161
Field Crimp
156
Flat Crimp
N/A
Global Skive Nipples
123
OTC
123
TTC
123
TTC12 (–12 only)
123
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Clamp
220
Assembly
241
–1S
–6
–1S
–1
–12
–9
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–21
–16
–11
–0622S
Spiral Single Skive Crimp
N/A
–14S
–10
–3S
–4
–16
–13
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–3S
–12
–4S
–5
–20
–16
–0622S
Global
–5S
–12
–5S
–23
–20
–18
–0630S
Skive Nipples
N/A
OTC
123
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
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Hose
–6S
Fitting Reference
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC498–04
.25
.50
400
1600
2.50
28
.08
FC498–06
.38
.62
400
1600
3.00
28
.13
FC498–08
.50
.78
400
1600
4.00
28
.15
FC498–10
.62
.91
350
1400
5.00
18
.20
FC498–12
.75
1.03
350
1400
7.00
18
.28
2580–4
.19
.52
1000
4000
3.00
.12
2580–5
.25
.58
800
3200
3.38
.15
2580–6
.31
.68
650
2600
4.00
.17
2580–8
.41
.77
625
2500
4.62
.19
2580–10
.50
.92
600
2400
5.50
.28
2580–12
.62
1.08
550
2200
6.50
.34
2580–16
.88
1.24
500
2000
7.38
.36
2580–20
1.12
1.50
450
1800
9.00
.43
2580–24
1.38
1.75
400
1600
10.50
.51
2580–32
1.81
2.22
350
1400
13.25
.75
2583–4
.25
.57
1250
5000
3.00
.12
2583–6
.38
.75
1125
4500
4.00
.22
2583–8
.50
.94
1000
4000
5.00
.26
2583–12
.75
1.25
750
3000
6.00
.48
2583–16
1.00
1.50
565
2250
8.00
.51
2583–20
1.25
1.75
375
1500
10.00
.73
Hose
Part Number
Textile braid Exceeds SAE 100R6
FC498
Construction: AQP elastomer tube, textile braid reinforcement, AQP elastomer cover. Application: Low pressure return lines in hydraulic systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C) For complete Agency Listings: See page 20.
Double textile braid
2580
Construction: Synthetic rubber tube, double textile braid reinforcement and synthetic rubber cover. For larger dash sizes, see Catalog JD1. Application: For water, gasoline, and fuel oil. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C) For complete Agency Listings: See page 20.
Double textile braid SAE 100R3
2583
Construction: Synthetic rubber tube, double textile braid reinforcement and synthetic rubber cover. Application: For hydraulics, fuel, lubricating oils, gasoline, air and water. Not approved for air brake applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). Except air, not to exceed +160°F (+71°C). For complete Agency Listings: See page 20.
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Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–6
–1S
–1
–12
–9
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–21
–16
–11
–0622S
Spiral Single Skive Crimp
N/A
–14S
–10
–3S
–4
–16
–13
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–4S
–5
–20
–16
–0622S
Global
–5S
–12
–5S
–23
–20
–18
–0630C
Skive Nipples
N/A
OTC
123
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–1S
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–2
–12
–12
–0622S
Spiral Single Skive Crimp
N/A
–2S
–10
–2S
–21
–16
–14
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–14S –4S –5S –6S –7S
–12 –12 –16 –16 –22
–3S –4S –5S –6S –7S
–4 –6 –8 –27 –10
222005-10C 222005-21C 222005-13C 222005-14C 222005-15C
–16 –20 –20 –24 –28
–16 –18 –20 –24 –28
–0622S
Global
–0630S
Skive Nipples
N/A
OTC
N/A
–0630S
TTC
N/A
–0648S
TTC12
N/A
Internal Skive
N/A
–0648S
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
–9S
–22
–9S
–12
222005-17C
–32
–32
–0648S
–10S
–30
–10S
–14
222005-18C
–40
–42
–0648S
–1S
–8
–1S
–2
–12
–11
–0622S
–14S
–10
–3S
–4
–16
–16
–0622S
Spiral Single Skive Crimp
–4S
–12
–4S
–6
–20
–20
–0648S
Field Crimp
156
Flat Crimp
N/A
CRIMP FITTINGS N/A
–6S
–16
–14S
–24
–24
–24
–0648S
–7S
–22
–7S
–10
–28
–28
–0648S
Skive Nipples
–0648S
OTC
123
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Global
–8S
–22
–9S
–12
–32
–32
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
43
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Hose
–1S
Hydraulic Hose
Hose
Part Number
Single wire braid Exceeds SAE 100R5
FC300
Construction: AQP elastomer tube, polyester inner braid, single wire braid reinforcement and blue polyester braid cover. Application: Hydraulics handling petroleum base fluids and air, gasoline, fuel and lubricating oils, fire resistant hydraulic fluids and other industrial fluids. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –55°F to +300°F (–49°C to +150°C). Except air +250°F (+121°C). For complete Agency Listings: See page 20.
Single wire braid SAE 100R5
1503
Construction: Synthetic rubber tube, textile inner braid, single wire braid reinforcement and synthetic rubber impregnated textile braid cover. Application: For hydraulics, air, gasoline, fuel and lubricating oils. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). Except air, not to exceed +160°F (+71°C). For complete Agency Listings: See page 20.
Single wire braid MIL-H-8794
303/302A
Construction: Synthetic rubber tube, textile inner braid, single wire braid reinforcement and synthetic rubber impregnated textile braid cover. Application: For hydraulics, air, gasoline, fuel and lubricating oils. Except air, not to exceed +160°F (+71°C). For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: 303 hose; –65°F to +250°F (–54°C to +121°C). 302A hose; –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC300–04
.19
.52
3000
12000
3.00
28
.13
FC300–05
.25
.58
3000
12000
3.38
28
.16
FC300–06
.31
.67
2250
9000
4.00
28
.23
FC300–08
.41
.76
2000
8000
4.62
28
.26
FC300–10
.50
.93
1750
7000
5.50
28
.37
FC300–12
.62
1.08
1500
6000
6.50
28
.46
FC300–16
.88
1.27
800
3200
7.38
20†
.44
FC300–20
1.12
1.50
625
2500
9.00
20†
.52
FC300–24
1.38
1.75
500
2000
10.50
15†
.67
FC300–32‡
1.81
2.22
300
1200
13.25
11†
.94
FC300–40
2.38
2.88
300
1200
24.00
8†
1.50
1503–4
.19
.52
3000
12000
3.00
28
.13
1503–5
.25
.58
3000
12000
3.38
28
.16
1503–6
.31
.68
2250
9000
4.00
28
.23
1503–8
.41
.77
2000
8000
4.62
28
.26
1503–10
.50
.92
1750
7000
5.50
28
.37
1503–12
.62
1.08
1500
6000
6.50
28
.46
1503–16
.88
1.23
800
3200
7.38
20†
.44
1503–20
1.12
1.50
625
2500
9.00
20†
.52
1503–24
1.38
1.75
500
2000
10.50
15†
.67
1503–32
1.81
2.23
350
1400
13.25
11†
.94
1503–40
2.38
2.88
350
1400
24.00
11†
1.43
303–4
.19
.52
3000
12000
3.00
28
.15
303–5
.25
.58
3000
10000
3.38
28
.19
303–6
.31
.68
2000
9000
4.00
28
.22
303–8
.41
.77
2000
8000
4.62
28
.26
303–10
.50
.92
1750
7000
5.50
28
.36
303–12
.62
1.08
1500
6000
6.50
28
.42
302A–16
.88
1.23
800
3200
7.38
.39
302A–20
1.12
1.50
600
2500
9.00
.51
302A–24
1.38
1.75
500
2000
11.00
.64
302A–32
1.81
2.22
350
1400
13.25
1.00
†Maximum negative pressures shown for –16 and larger are suitable only for those which has suffered no external damage or kinking. If greater negative pressures are required for –16 and larger hoses, the use of an internal support coil is recommended. ‡Does not comply with SAE 100R5 operating pressure of 350 psi or minimum burst of 1400 psi.
44
Courtesy of Aeroquip.cc
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–2
–12
–12
–0622S
Spiral Single Skive Crimp
N/A
–2S
–10
–2S
–21
–16
–14
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–14S
–12
–3S
–4
222005–10C
–16
–16
–0622S
Global
–4S
–12
–4S
–6
222005–21C
–20
–18
–0630S
Skive Nipples
N/A
OTC
N/A
TTC
N/A
–5S
–16
–5S
–8
222005–13C
–20
–20
–0630S
–6S
–16
–6S
–27
222005–14C
–24
–24
–0648S
–7S
–22
–7S
–10
222005–15C
–28
–30
–0648S
–9S
–22
–9S
–12
222005–17C
–32
–32
–0648S
–10S
–30
–10S
–14
222005–18C
–12S
–16
222005–19C
–38
–38
–0648S
–1S
–6
–1S
–1
–12
–11
–0622S
–12S
–8
–13S
–2
–12
–12
–0622S
–2S
–10
–2S
–21
–16
–14
–0622S
–14S
–12
–3S
–4
222005–10C
–16
–16
–0622S
–4S
–12
–4S
–6
222005–21C
–20
–18
–0630S
–5S
–16
–5S
–8
222005–13C
–20
–20
–0630S
–6S –7S –9S –10S
–16 –22 –22 –30
–6S –7S –9S
–27 –10 –12
222005–14C 222005–15C 222005–17C
–10S
–14
222005–18C
–12S
–16
222005–19C
–24 –28 –32
–24 –30 –32
N/A
OTC
N/A
TTC
N/A
236 241
–12
–12
–0622S
–2S
–10
–2S
–21
–16
–14
–0622S
–14S
–12
–3S
–4
222005–10C
–16
–16
–0622S
–4S
–12
–4S
–6
222005–21C
–20
–18
–0630S
–24
Skive Nipples
Assembly
–2
–24
N/A
Global
108
–0648S
–13S
222005–14C
N/A
Flat Crimp
190
–8
–27
Field Crimp
Sockets
–12S
–6S
N/A
–0648S
–0622S
–16
Spiral Single Skive Crimp
N/A
–11
–6S
CRIMP FITTINGS
Sockets
–38
–20
236 241
REUSABLE FITTINGS
–38
–20
108
Assembly
–0648S
–12
222005–13C
190
Sockets
N/A
–1
–8
N/A
N/A
–1S
–5S
Sockets REUSABLE FITTINGS
Internal Skive
–0648S
–6
–16
N/A N/A
TTC12
–1S
–5S
TTC12 Internal Skive
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
–0630S
TTC
N/A
–0648S
TTC12
N/A
Internal Skive
N/A
–7S
–22
–7S
–10
222005–15C
–28
–30
–0648S
Sockets
N/A
–9S
–22
–9S
–12
222005–17C
–32
–32
–0648S
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
–10S
–30
–10S
–14
222005–18C
–38
–42
–0648S
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
45
Courtesy of Aeroquip.cc
Hose
–1S
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in/Hg)
Wt. Per Ft. (lbs)
2651–4
.19
.52
3000
12000
3.00
28
.13
2651–5
.25
.58
3000
12000
3.38
28
.16
2651–6
.31
.68
2250
9000
4.00
28
.23
2651–8
.41
.75
2000
8000
4.62
28
.26
2651–10
.50
.92
1750
7000
5.50
28
.37
2651–12
.62
1.08
1500
6000
6.50
28
.46
2651–16
.88
1.23
800
3200
7.38
20†
.44
2651–20
1.12
1.50
625
2500
9.00
20†
.52
2651–24
1.38
1.75
500
2000
10.50
15†
.67
2651–32
1.81
2.22
350
1400
13.25
11†
.94
2651–40
2.38
2.88
350
1400
24.00
11†
1.43
FC194–04
.25
.63
3250
13000
4.00
.19
FC194–06
.38
.78
3000
12000
5.00
.30
FC194–08
.50
.90
2500
10000
7.00
.39
FC194–10
.62
1.03
2000
8000
8.00
.46
FC194–12
.75
1.19
1800
7200
9.50
.53
FC194–16
1.00
1.50
1300
5200
12.00
.80
Construction: AQP elastomer tube, single wire braid reinforcement and blue AQP elastomer cover. Application: Hydraulic fluids, petroleum and fire resistant types, fuel, lubricating oils, gasoline, water, and other industrial fluids. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20.
FC194–20
1.25
1.81
900
3600
16.50
.98
GH194
GH194–04
.25
.53
3250
13000
4.00
.17
GH194–06
.38
.69
3000
12000
5.00
.25
GH194–08
.50
.81
2500
10000
7.00
.30
GH194–10
.63
.94
2000
8000
8.00
.36
GH194–12
.75
1.09
1800
7200
9.50
.46
GH194–16
1.00
1.41
1300
5200
12.00
.66
GH194–20
1.25
1.73
900
3600
16.50
.85
Hose
Part Number
2651
Single wire braid SAE 100R5 performance
Construction: Synthetic rubber tube, textile inner braid, single wire braid reinforcement, outer textile braid and synthetic rubber cover. Application: Hydraulics, gasoline, fuel and lubricating oils, air and water. Except air, not to exceed 250 psi or +160°F (+71°C). For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
AQP®/HI-IMPULSE ® FC194 Single wire braid Exceeds SAE 100R1A, Meets or exceeds DIN 20 022 Type 1ST
®
®
AQP /HI-IMPULSE Single wire braid Exceeds SAE 100R1AT, Meets or exceeds DIN 20 022 Type 1SN
Construction: AQP elastomer tube, single wire braid reinforcement and blue AQP elastomer cover. Application: Hydraulic fluids, petroleum and fire resistant types, fuel and lubricating oils, gasoline, water and other industrial fluids. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20. †Maximum negative pressures shown for –16 and larger are suitable only for hose which has suffered no external damage or kinking. If greater negative pressures are required for –16 and larger hoses, the use of an internal support coil is recommended.
46
Courtesy of Aeroquip.cc
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–6
–1S
–1
–12
–11
–0622S
–12S
–8
–13S
–2
–12
–12
–0622S
Spiral Single Skive Crimp
N/A
–2S
–10
–2S
–21
–16
–14
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–14S
–12
–3S
–4
222005–10C
–16
–16
–0622S
–4S
–12
–4S
–6
222005–21C
–20
–18
–0630S
–5S
–16
–5S
–8
222005–13C
–20
–20
–0630S –0648S
TTC12
N/A
Internal Skive
N/A
–0648S
Sockets
N/A
–0648S
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
–6S –7S –9S –10S
–16 –22 –22 –30
–6S –7S –9S
–27 –10 –12
222005–14C 222005–15C 222005–17C
–24 –28 –32
–24 –30 –32
–10S
–14
222005–18C
–38
–42
–0648S
–12S
–16
222005–19C
–54
–50
–0664C
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
–12S
–8
–13S
–21
–16
–12
–0622S
–14S
–10
–3S
–4
–16
–18
–0622S
Spiral Single Skive Crimp
N/A
–4S
–12
–4S
–5
–20
–20
–0630S
Field Crimp
N/A
Flat Crimp
N/A
CRIMP FITTINGS
–5S
–12
–5S
–23
–20
–20
–0630S
–6S
–16
–14S
–27
–24
–22
–0648S
Skive Nipples
123
OTC
N/A
TTC
N/A
Global
–7S
–22
–7S
–10
–28
–26
–0648S
–8S
–22
–9S
–28
–32
–32
–0648S
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–1S
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–2S
–10
–2S
–3
–16
–14
–0622S
Spiral Single Skive Crimp
N/A
–15S
–10
–3S
–5
–16
–16
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–4S
–6
–5S
–16
–5S
–8
–6S
–22
–6S
–9S
–30
–8S
–25
222005–14C 222005–15C
–20
–18
–0630S
Global
–24
–22
–0648S
Skive Nipples
123
OTC
N/A
TTC
123
–24
–26
–0648S
–32
–30
–0648S
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
47
Courtesy of Aeroquip.cc
Hose
–1S
CRIMP FITTINGS
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
2681–3
.19
.50
4000
16000
3.50
.13
2681–4
.25
.62
3250
13000
4.00
.19
2681–5
.31
.69
3250
13000
4.50
.27
2681–6
.38
.78
3000
12000
5.00
.30
2681–8
.50
.91
2500
10000
7.00
.39
2681–10
.62
1.03
2000
8000
8.00
.46
2681–12
.75
1.19
1800
7200
9.50
.53
2681–16
1.00
1.50
1300
5200
12.00
.80
2681–20
1.25
1.81
900
3600
16.50
.98
2681–24
1.50
2.06
700
2800
20.00
1.12
2681–32
2.00
2.58
600
2400
25.00
1.63
GH663–4
.25
.53
13000
4.00
24
.16
GH663–6
.38
.69
12000
5.00
24
.25
GH663–8
.50
.81
10000
7.00
24
.30
GH663-12
.75
1.09
7200
9.50
24
.45
GH663–16
1.00
1.41
3250 *2750 3000 *2250 2500 *2000 1800 *1250 1300 *1000
5200
12.00
24
.68
FC211–04
.25
.53
2750
11000
4.00
.15
FC211–06
.38
.69
2250
9000
5.00
.24
FC211–08
.50
.81
2000
8000
7.00
.29
FC211–12
.75
1.09
1250
5000
9.50
.46
FC211–16
1.00
1.41
1000
4000
12.00
.80
Hose
Part Number
HI-IMPULSE® Single wire braid 2681 Exceeds SAE 100R1A, Meets or exceeds DIN 20 022 Type 1ST
Construction: Synthetic rubber tube, single wire braid reinforcement and synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
GH663 Single wire braid meets DIN 20 022 Type 1SN Exceeds SAE 100R1AT performance
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
HI-IMPULSE ® Construction: Synthetic rubber tube, single wire braid reinforcement and synthetic rubber cover. Application: Hydraulic system service with petroleum and water-glycol base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Single wire braid SAE 100R1AT
FC211
Construction: Synthetic rubber tube, single wire braid reinforcement and synthetic rubber cover. This hose has the maximum operating pressure printed in the layline of the hose complying to Virginia Law #1415. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20. * Pressure rating with reusable or field crimp (FJ) style fittings
48
Courtesy of Aeroquip.cc
Hydraulic Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–1S
–6
–1S
–1
–12
–11
–0622S
–12S
–8
–13S
–21
–16
–12
–0622S
Spiral Single Skive Crimp
N/A
–2S
–8
–2S
–3
–16
–14
–0630S
Field Crimp
N/A
Flat Crimp
N/A
–14S
–10
–3S
–4
–16
–18
–0630S
–4S
–12
–4S
–5
–20
–20
–0630S
–5S
–12
–5S
–23
–6S
–16
–14S
–27
Internal Support Coil
222005–14C
Fitting Reference
Page
CRIMP FITTINGS
Global Skive Nipples
123
OTC
N/A
TTC
N/A
–20
–20
–0630S
–24
–22
–0648S
TTC12
N/A
Internal Skive
N/A
Sockets
107
–7S
–22
–7S
–10
222005–15C
–28
–28
–0648S
–8S
–22
–9S
–28
222005–17C
–32
–38
–0648S
REUSABLE FITTINGS
N/A
–10S
–30
–15S
–29
222005–18C
–38
–38
–0648S
Sockets
N/A N/A
–46
–46
–0664C
Assembly
–1
–12
–11
–0622S
CRIMP FITTINGS
–2S
–3
–16
–14
–0622S
–10
–3S
–5
–16
–16
–0622S
–5S
–16
–5S
–8
222005–14C
–24
–22
–0648S
–7S
–22
–6S
–25
222005–15C
–24
–26
–0648S
–13S
–30
–11S
–31
–1S
–6
–1S
–2S
–10
–15S
222005–19C
–1S
–6
–1S
–1
–12
–11
–0622S
–15S
–10
–2S
–3
–16
–14
–0622S
–3S
–10
–3S
–5
–16
–16
–0630S
–5S
–16
–5S
–8
–24
–24
–0630S
–7S
–22
–6S
–25
–24
–24
–0648S
Spiral Single Skive Crimp
N/A
Field Crimp
156
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
198
Sockets
108
Assembly
238
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
156
Flat Crimp
N/A
Global Skive Nipples
123
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
198
Sockets
108
Assembly
238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
49
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Hose
Steel Prot. Coil Spring* 900564 (dash size)
Hydraulic Hose
Hose
Part Number TM
Polyon /Thermoplastic SAE 100R7
FC372
Construction: Thermoplastic elastomer tube, single braid polyester reinforcement and a black perforated polyurethane cover. Application: Hydraulic system service with petroleum, fireresistant, and water base fluids, pneumatic, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ranges, see pages 22-26. Operating Temperature Range: –65°F to +200°F† (–54°C to +93°C). Water not to exceed +150°F (+66°C) air not to exceed +160°F (+71°C). For complete Agency Listings: See page 20.
TM
Polyon /Thermoplastic SAE 100R7 Nonconductive
FC373
Construction: Thermoplastic elastomer tube, single braid polyester reinforcement and an orange nonperforated polyurethane cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. For nonconductivity information see item 8 page 30. Operating Temperature Range: –65°F to +200°F† (–54°C to +93°C). Water not to exceed +150°F (+66°C). For complete Agency Listings: See page 20.
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC372–02
.13
.33
2500
10000
.50
.05
FC372–03
.19
.44
3000
12000
.75
.06
FC372–04
.25
.53
2750
11000
1.25
.09
FC372–05
.31
.59
2500
10000
1.75
.10
FC372–06
.38
.66
2250
9000
2.00
.12
FC372–08
.50
.83
2000
8000
3.00
.17
FC372–10
.63
.94
1500
6000
4.00
.19
FC372–12
.75
1.07
1250
5000
5.00
.22
FC372–16
1.00
1.32
1000
4000
8.00
.28
FC373–02
.13
.33
2500
10000
.50
.05
FC373–03
.19
.44
3000
12000
.75
.06
FC373–04
.25
.53
2750
11000
1.25
.08
FC373–05
.31
.59
2500
10000
1.75
.09
FC373–06
.38
.66
2250
9000
2.00
.10
FC373–08
.50
.83
2000
8000
3.00
.16
FC373–12
.75
1.07
1250
5000
5.00
.22
FC373–16
1.00
1.32
1000
4000
8.00
.27
†–40°F to +200°F (–40°C to +93°C) for flexing applications.
50
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Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
–4
**
–4
**
–6
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Page
CRIMP FITTINGS
–12
–1S
Fitting Reference
–19
–12
–10
–0622S
–1
–12
–11
–0622S
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
**
–8
–13S
–2
–12
–12
–0622S
Global
**
–10
–2S
–3
–16
–14
–0622S
Skive Nipples
N/A
OTC
N/A
TTC
N/A
**
–12
–3S
–5
–16
–16
–0622S
–4S
–12
–4S
–6
–20
–18
–0630S
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
**
–16
–6S
**
–4
**
–4
**
–6
–5S
–8
–20
–20
–0630S
–6S
–25
–24
–26
–0648S
–1S
Swage
181
REUSABLE FITTINGS
198
Sockets
108
Assembly
239
–12
–11
–0622S
CRIMP FITTINGS
–19
–12
–10
–0622S
Spiral Single Skive Crimp
N/A
–1
–12
–11
–0622S
Field Crimp
N/A
Flat Crimp
N/A
**
–8
–13S
–2
–12
–12
–0622S
Global
**
–10
–2S
–3
–16
–14
–0622S
Skive Nipples
N/A
OTC
N/A
TTC
N/A
** ** –6S
–12 –16
–3S –5S –6S
–5 –8
–16 –24
–16 –25
–25
–0622S –0648S
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
181
REUSABLE FITTINGS
198
Sockets
108
Assembly
239
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used. ** Contact Aeroquip for recommendations.
51
Courtesy of Aeroquip.cc
Hose
**
Steel Prot. Coil Sleeve* 900705 (dash size)
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
FC390–06
.38
.65
2500
10000
2.50
.11
FC390–08
.50
.82
2500
10000
3.50
.18
FC690–04RL
.25
.53
2750
11000
1.25
.09
FC690–06RL
.38
.66
2500
10000
2.50
.11
FC690–08RL
.50
.84
2500
10000
3.50
.18
FC374–03
.19
.40
5000
20000
1.50
.05
FC374–04
.25
.51
5000
20000
2.00
.08
FC374–06
.38
.66
4000
16000
2.50
.12
FC374–08
.50
.81
3500
14000
4.00
.16
FC374–12
.75
1.08
2250
9000
8.00
.23
FC374–16 Construction: Thermoplastic elastomer tube, single braid Kevlar reinforcement and a black perforated polyurethane cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, pneumatic, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +200°F† (–54°C to +93°C). Water not to exceed +150°F (+66°C), air not to exceed +160°F (+71°C). For complete Agency Listings: See page 20
1.00
1.32
2000
8000
10.00
.27
Hose
Part Number
Polyon /Thermoplastic FC390 Constant pressure hose SAE 100R7 TM
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: Thermoplastic elastomer tube, double braid polyester reinforcement and a black perforated flame retardant polyurethane cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, pneumatic, fuel, and lubricating systems. For more specific information on fluid applications, see pages 22-26. Operating Temperature Range: –65°F to +200°F† (–54°C to +93°C). Water not to exceed +150°F (+66°C), air not to exceed +160°F (+71°C). For complete Agency Listings: See page 20.
Polyon /Thermoplastic FC690 Low temperature flexing SAE 100R7 TM
Construction: Thermoplastic elastomer tube, double braid polyester reinforcement and low temperature black, perforated polyurethane cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, pneumatic, fuel, and lubricating systems utilized in continuous low temperature flexing applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +200°F (–54°C to +93°C). Water not to exceed +150°F (+66°C), air not to exceed +160°F (+71°C). Sold in reel lengths only. For complete Agency Listings: See page 20
Polyon /Thermoplastic SAE 100R8 TM
FC374
†–40°F to +200°F (—40°C to +93°C) for flexing applications.
52
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Hydraulic Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
**
–10
–3S
–3
**
–12
–4S
–6
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–16
–12
–0622S
CRIMP FITTINGS
–14
–0622S
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Fitting Reference
Page
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
181
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
**
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
**
–10
–2S
–3
–16
–14
–0622S
Spiral Single Skive Crimp
N/A
**
–12
–3S
–5
–16
–16
–0622S
Field Crimp
N/A
Flat Crimp
N/A
Global
**
–4
**
–6
**
–10
Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
181
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–19
–12
–10
–0622S
CRIMP FITTINGS
–1S
–1
–12
–11
–0622S
Spiral Single Skive Crimp
N/A
–2S
–3
–16
–14
–0622S
Field Crimp
N/A
Flat Crimp
N/A
**
–12
–3S
–5
–16
–16
–0622S
**
–16
–5S
–8
–20
–20
–0630S
–7S
–16
–6S
–25
–24
–26
–0648S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
181
REUSABLE SETTINGS
N/A
Sockets
N/A
Assembly
N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used. **Contact Aeroquip for recommendations.
53
Courtesy of Aeroquip.cc
Hose
Steel Prot. Coil Spring* 900564 (dash size)
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
FC375–03
.19
.41
5000
20000
1.50
.05
FC375–04
.25
.51
5000
20000
2.00
.07
FC375–06
.38
.66
4000
16000
2.50
.11
FC375–08
.50
.81
3500
14000
4.00
.14
FC375–12
.75
1.06
2250
9000
8.00
.22
Construction: Thermoplastic elastomer tube, single braid Kevlar reinforcement and an orange nonperforated polyurethane cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. For nonconductivity information, see item 8 page 30. Operating Temperature Range: –65°F to +200°F† (–54°C to +93°C). Water not to exceed +150°F (+66°C). For complete Agency Listings: See page 20.
FC375–16
1.00
1.37
2000
8000
10.00
.27
FC376
FC376–03
.19
.50
10000‡
40000
1.50
.09
FC376–04
.25
.63
10000‡
35000
2.50
.13
FC375–06
.38
.74
7500‡
30000
3.00
.16
FC377–03
.19
.50
10000‡
40000
1.50
.08
FC377–04
.25
.63
10000‡
35000
2.50
.13
FC377–06
.38
.74
7500‡
30000
3.00
.16
Hose
Part Number
Polyon /Thermoplastic SAE 100R8 Nonconductive TM
Polyon /Thermoplastic TM
FC375
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: Thermoplastic elastomer tube, double braid Kevlar reinforcement and a black perforated polyurethane cover. Application: High pressure hydraulic system service with petroleum, fire-resistant, and water base fluids, pneumatic and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +150°F† (–40°C to +66°C), air not to exceed +160°F (+71°C). Sold in reel lengths only. For complete Agency Listings: See page 20.
Polyon /Thermoplastic Nonconductive TM
FC377
Construction: Thermoplastic elastomer tube, double braid Kevlar reinforcement and orange nonperforated polyurethane cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. For nonconductivity information, see item 8 page 30. Operating Temperature Range: –40°F to +150°F† (–40°C to +66°C). For complete Agency Listings: See page 20. †–40°F to +200°F (—40°C to +93°C) for flexing applications. ‡Applies only to hose that has suffered no damage, has been properly assembled with hose guards, and tested to required test pressure. Kevlar is a DuPont trademark.
54
Courtesy of Aeroquip.cc
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–19
–12
–10
–0622S
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Internal Support Coil
–4
**
–6
–1S
–1
–12
–11
–0622S
**
–10
–2S
–3
–16
–14
–0622S
Page
**
–12
–3S
–5
–16
–16
–0622S
Global
**
–16
–5S
–8
–20
–20
–0630S
Skive Nipples
N/A
OTC
N/A
–7S
–16
–6S
–25
–24
–24
–0648S
TTC
N/A
**
–6
–1S
–1
–12
–12
–0622S
–1S
–8
–2S
–21
–16
–14
–0622S
–2S
–10
–3S
–4
–16
–16
–0622S
**
–6
–1S
–1
–12
–12
–0622S
–1S
–8
–2S
–21
–16
–14
–0622S
–2S
–10
–3S
–4
–16
–16
–0622S
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
181
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
Contact Aeroquip for fitting information.
Contact Aeroquip for fitting information.
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used. **Contact Aeroquip for recommendations.
55
Courtesy of Aeroquip.cc
Hose
**
Fitting Reference
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
GH681–4
.25
.47
3000
12000
2.00
.11
GH681–6
.38
.63
3000
12000
2.50
.18
GH681–8
.50
.78
3000
12000
3.50
.26
GH683–4
.25
.51
3000
12000
2.00
.11
GH683–6
.38
.67
3000
12000
2.50
.18
GH683–8
.50
.81
3000
12000
3.50
.26
FC310–04
.25
.55
5000
20000
.21
FC310–06
.38
.68
4000
16000
FC310–08
.50
.79
3500
14000
FC310–10
.62
.93
2750
11000
FC310–12
.75
1.08
2250
9000
FC310–16
1.00
1.36
2000
8000
FC310–20
1.25
1.69
1625
6500
2.00† 3.00 2.50† 3.50 3.50† 5.00 4.00† 6.00 4.75† 7.00 6.00† 9.00 8.25† 11.00
Hose
Part Number
Single wire braid Exceeds DIN 20 022 Type 1 performance
GH681
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: Synthetic rubber tube, single wire braid reinforcement and synthetic rubber cover. Meets or exceeds DIN requirements at 1/2 SAE Bend Radius. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Single wire braid Exceeds SAE 100R1
GH683
Construction: Synthetic rubber tube, single wire braid reinforcement and polyester braid cover. Application: For hydraulic, air, gasoline, fuel and lubricating oils. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –50°F to +212°F (–46°C to +100°C). For complete Agency Listings: See page 20.
Hi-PAC® wire braid SAE 100R16 performance
FC310
Construction: Synthetic rubber tube, Hi-Pac braided wire reinforcement, synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more specific information on fluid applications, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20. †Improved minimum bend radius when used with global fittings.
56
Courtesy of Aeroquip.cc
.27 .34 .44 .50 .71 1.06
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–12S
–10
–2S
–21
–16
–14
–0622S
Spiral Single Skive Crimp
N/A
–14S
–12
–3S
–4
–16
–16
–0622S
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
123
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–12S
–10
–2S
–3
–16
–14
–0622S
Spiral Single Skive Crimp
N/A
–15S
–10
–3S
–5
–16
–16
–0622S
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–12S
–6
–1S
–2
–12
–12
–0622S
CRIMP FITTINGS
–14S
–10
–2S
–4
–12
–16
–0622S
Spiral Single Skive Crimp
–3S
–12
–3S
–5
–16
–16
–0630S
–4S –5S
–12 –16
–4S –5S
–7S
–16
–6S
–9S
–30
–8S
–6 –8 –25
–20 –20
–18 –22
–0630S –0630S
N/A
Field Crimp
156
Flat Crimp
N/A
Global Skive Nipples
123
OTC
N/A
–24
–24
–0648S
TTC
123
–32
–30
–0648S
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
200
Sockets
108
Assembly
236
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
57
Courtesy of Aeroquip.cc
Hose
–1S
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
FC510–04
.25
.57
5000
20000
3.00
.23
FC510–06
.38
.69
4000
16000
3.50
.29
FC510–08
.50
.80
3500
14000
5.00
.34
FC510–10
.62
.93
2750
11000
6.00
.44
FC510–12
.75
1.09
2250
9000
7.00
.52
FC510–16
1.00
1.37
2000
8000
9.00
.71
Construction: AQP elastomer tube, Hi-Pac braided wire reinforcement and blue AQP elastomer cover. Application: Hydraulic system service with petroleum, fireresistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20.
FC510–20
1.25
1.70
1625
6500
11.00
1.08
GH195
GH195–04
0.25
0.60
5750
23000
4.00
0.27
GH195–06
0.38
0.75
5000
20000
5.00
0.39
GH195–08
0.50
0.87
4250
17000
7.00
0.46
GH195–10
0.63
0.99
3250
13000
8.00
0.54
GH195–12
0.75
1.16
3000
12000
9.50
0.67
GH195–16
1.00
1.49
2500
10000
12.00
0.97
GH195–20
1.25
1.92
2250
9000
16.50
1.60
Construction: AQP elastomer tube, double wire braid reinforcement and blue AQP elastomer cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, fuel and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20.
GH195–24
1.50
2.15
1750
7000
20.00
1.74
GH195–32
2.00
2.67
1500
6000
25.00
2.27
AQP®/HI-IMPULSE® FC195 Double wire braid Exceeds SAE 100R2A, Meets or Exceeds DIN 20 022 Type 2ST
FC195–04
.25
.69
5750
4.00
.31
FC195–06
.38
.84
5000
5.00
.42
FC195–08
.50
.97
4250
7.00
.51
FC195–10
.62
1.09
3250
8.00
.59
FC195–12
.75
1.25
3000
9.50
.75
FC195–16
1.00
1.56
2500
12.00
1.04
FC195–20
1.25
2.00
2250
16.50
1.68
FC195–24
1.50
2.25
20.00
1.91
FC195–32
2.00
2.75
1800 † 1750 1500 † 1250
23000 † 20000 20000 † 16000 17000 † 14000 14500 † 11000 12500 † 9000 10000 † 8000 9000 † 6500 7200 † 5000 6000 † 4500
25.00
2.39
Hose
Part Number
AQP®/HI-PAC® wire braid Exceeds SAE 100R2 performance
®
®
FC510
AQP /HI-IMPULSE Double wire braid Exceeds SAE 100R2AT, Meets or Exceeds DIN 20 022 Type 2SN
Construction: AQP elastomer tube, double wire braid reinforcement and blue AQP elastomer cover. Application: Hydraulic system service with petroleum, fireresistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 20-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20. †Improved pressure performance when used with global fittings.
58
Courtesy of Aeroquip.cc
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Hydraulic Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–12S
–6
–1S
–2
–12
–12
–0622S
CRIMP FITTINGS
–14S
–10
–2S
–4
–16
–16
–0622S
Spiral Single Skive Crimp
N/A
–3S
–12
–3S
–5
–16
–16
–0630S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–4S
–6
–20
–18
–0630S
–5S
–16
–5S
–8
–20
–22
–0630S
–7S
–16
–6S
–9S
–30
–8S
Internal Support Coil
–25
–24
–24
–0630S
–32
–30
–0648S
Fitting Reference
Page
Global Skive Nipples
123
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
200
Sockets
108
Assembly
236
–1S
–8
–13S
–2
–12
–12
–0622S
CRIMP FITTINGS
–1S
–10
–2S
–4
–16
–16
–0622S
Spiral Single Skive Crimp
N/A
–3S
–12
–3S
–5
–18
–18
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–54S
–16
–5S
–6
–20
–20
–0630S
–5S
–16
–6S
–9
–22
–22
–0648S
–7S
–22
–9S
–10
222005–14C 222005–15C
–28
–28
Global Skive Nipples
123
OTC
N/A
–0648S
TTC
123
TTC12
N/A
Internal Skive
N/A
–8S
–30
–10S
–12
222005–17C
–32
–32
–0664C
–10S
–30
–11S
–13
222005–18C
–38
–38
–0648S
Sockets
107
–0664C
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–13S
–30
–12S
–30
222005–19C
–46
–46
–2S
–8
–2S
–3
–16
–14
–0622S
–3S
–12
–3S
–5
–16
–16
–0622S
–4S
–12
–4S
–6
–20
–18
–0630S
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global
–5S
–16
–5S
–8
–20
–20
–0630S
Skive Nipples
123 N/A
TTC
N/A
–6S
–16
–6S
–24
–24
–26
–0648S
OTC
–7S
–22
–7S
–11
–28
–30
–0648S
TTC12
N/A N/A
–8S
–30
–8S
–13
–38
–38
–0648S
Internal Skive Sockets
107
–10S
–30
–10S
–14
–38
–42
–0648S
REUSABLE FITTINGS
203
Sockets
108
Assembly
236
–11S
–30
–11S
–15
–54
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
59
Courtesy of Aeroquip.cc
Hose
Steel Prot. Coil Spring* 900564 (dash size)
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
GH781–4*
.25
.53
5750
23000
2.00
.22
GH781–6
.38
.69
5000
20000
2.50
.29
GH781–8
.50
.81
4250
17000
3.50
.39
GH781–10
.62
.93
3625
14500
4.00
.44
GH781–12
.75
1.10
3125
12500
4.75
.53
GH781–16
1.00
1.42
2500
10000
6.00
.72
GH781–20
1.25
1.65
2250
9000
8.25
1.09
GH781–24
1.50
2.03
1800
7200
10.00
1.40
GH781–32
2.00
2.53
1300
5200
12.50
1.90
2781–4*
.25
.69
5750
4.00
.33
2781–6
.38
.84
5000
5.00
.45
2781–8
.50
.97
4250
7.00
.56
8.00
.62
9.50
.80
12.00
1.06
16.50
1.73
20.00
2.05
25.00
2.70
Hose
Part Number
GH781
Double wire braid exceeds DIN 20 022 Type 2 performance Exceeds SAE 100R16
®
HI-IMPULSE at 1/2 SAE Bend Radii Construction: Synthetic rubber tube, double wire braid reinforcement and synthetic rubber cover. Meets or exceeds DIN requirements at 1/2 SAE Bend Radii. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
HI-IMPULSE® double wire 2781 braid Exceeds SAE 100R2A Meets or exceeds DIN 20 022 Type 2ST
Construction: Synthetic rubber tube, double wire braid reinforcement and synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Double wire braid High pressure air SAE 100R2A
1529
Construction: Synthetic rubber tube, double wire braid reinforcement, textile braid and perforated synthetic rubber cover to prevent blistering when used for pneumatic applications. Application: High pressure pneumatic and gaseous applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. NOTE: Extreme caution is warranted in the use of any hose in any high pressure pneumatic or gaseous application. Operating Temperature Range: –40°F to +212°F (40°C to +100°C). For complete Agency Listings: See page 20.
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
2781–10
.62
1.09
2781–12
.75
1.25
3625 † 3250 3125 † 3000
2781–16
1.00
1.56
2500
2781–20
1.25
2.00
2250
2781–24
1.50
2.25
2781–32
2.00
2.75
1800 † 1750 1500 † 1250
23000 † 20000 20000 † 16000 17000 † 14000 14500 † 11000 12500 † 9000 10000 † 8000 9000 † 6500 7200 † 5000 6000 † 4500
1529–4
.25
.69
5000
20000
4.00
.34
1529–6
.38
.84
4000
16000
5.00
.44
1529–8
.50
.97
3500
14000
7.00
.64
1529–10
.62
1.09
2750
11000
8.00
.65
1529–12
.75
1.25
2250
9000
9.50
.82
1529–16
1.00
1.56
2000
8000
12.00
1.00
1529–20
1.25
2.00
1625
6500
16.50
1.95
1529–24
1.50
2.25
1250
5000
20.00
2.02
1529–32
2.00
2.75
1125
4500
25.00
2.70
†Improved pressure performance when used with global fittings. *Approved for 10,000 psi maximum operating pressure for static Jack Hose applications
60
Courtesy of Aeroquip.cc
Hydraulic Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
–1S
–8
–13S
–2S
–10
–14S
–12
Support Clamp 900729 (dash size)
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–2
–12
–12
–0622S
CRIMP FITTINGS
–2S
–3
–16
–16
–0622S
Spiral Single Skive Crimp
N/A
–3S
–5
–16
–18
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–5S
–6
–5S
–16
–14S
–9
–7S
–22
–7S
–22
–7S
–10 –12
Internal Support Coil
222005–14C 222005–15C
Fitting Reference
Page
–20
–18
–0630S
Global
–24
–22
–0648S
Skive Nipples
123
OTC
N/A
TTC
123
–24
–28
–0648S
–28
–28
–0648S
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–2S
–8
–2S
–3
–16
–14
–0622S
CRIMP FITTINGS
–3S
–12
–3S
–5
–16
–16
–0630S
Spiral Single Skive Crimp
N/A
–4S
–12
–4S
–6
–20
–18
–0630S
Field Crimp
N/A
Flat Crimp
N/A
–5S
–16
–5S
–8
–20
–20
–0630S
Global
–6S
–16
–6S
–24
–24
–26
–0648S
Skive Nipples
123
OTC
N/A N/A
–7S
–22
–7S
–11
–28
–30
–0648S
TTC
–8S
–30
–8S
–13
–38
–38
–0648S
TTC12
N/A
Internal Skive
N/A
–10S
–30
–10S
–14
–40
–42
–0648S
–11S
–30
–11S
–15
–54
–46
–0664C
Sockets
107
REUSABLE FITTINGS
203
Sockets
108
Assembly
236
CRIMP FITTINGS
–2S
–10
–2S
–3
–16
–14
–0622S
–3S
–12
–3S
–5
–16
–16
–0630S
–4S
–12
–4S
–6
–20
–18
–0630S
Global
–5S
–16
–5S
–8
–20
–20
–0630S
–6S
–16
–6S
–24
–24
–26
–0648S
–7S
–22
–7S
–11
–28
–30
–0648S
–8S
–30
–8S
–13
–38
–38
–0648S
–10S
–30
–10S
–14
–40
–42
–0648S
–11S
–30
–11S
–15
–54
–46
–0664C
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Skive Nipples
123
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
203
Sockets
108
Assembly
236
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
61
Courtesy of Aeroquip.cc
Hose
Steel Prot. Coil Spring* 900564 (dash size)
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
2766–4
.25
.69
5000
20000
4.00
.32
2766–6
.38
.84
4000
16000
5.00
.46
2766–8
.50
.97
3500
14000
7.00
.54
2766–12
.75
1.25
2250
9000
9.50
.75
2766–16
1.00
1.56
2000
8000
11.00
1.02
2766–20
1.25
2.00
1625
6500
16.00
1.63
2766–24
1.50
2.25
1250
5000
20.00
1.94
2766–32
2.00
2.75
1000
4500
22.00
2.69
GH793–4
.25
.60
4.00
.26
5.00
.38
7.00
.46
8.00
.54
9.50
.66
12.00
1.01
16.50
1.54
20.00
1.68
25.00
2.22
Hose
Part Number
2766
Double wire braid MIL-H-13531, Type II, Class A
Construction: Synthetic rubber tube, double wire braid reinforcement and synthetic rubber cover. Application: High pressure hydraulics, fuel and lubricating oil and gasoline. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +200°F (–54°C to +93°C). For complete Agency Listings: See page 20.
GH793 Double wire braid meets or exceeds DIN 20 022 Type 2SN, Exceeds SAE 100R2AT performance
5750
23000
*5000 5000 *4000 4250 *3500 3625 *2750 3125 *2250 2500 *2000 2250 *1625 1800 *1250 1300 *1125
*10000 20000 *16000 17000 *14000 14500 *11000 12500 *9000 10000 *8000 9000 *6500 7200 *5000 5200 *4500
Vacuum Service (in/Hg)
Wt. Per Ft. (lbs)
GH793–6
.38
.75
GH793–8
.50
.87
GH793–10
.62
.98
GH793–12
.75
1.16
GH793–16
1.00
1.50
GH793–20
1.25
1.92
GH793–24
1.50
2.15
GH793–32
2.00
2.51
FC212–04
.25
.60
5000
20000
4.00
.27
FC212–06
.38
.75
4000
16000
5.00
.38
FC212–08
.50
.88
3500
14000
7.00
.46
FC212–12
.75
1.16
2250
9000
9.50
.66
FC212–16
1.00
1.50
2000
8000
12.00
1.00
Construction: Synthetic rubber tube, double wire braid FC212–20 reinforcement and synthetic rubber cover. This hose has the maximum operating pressure printed in the layline of FC212–24 the hose complying to virginia law #1415 Application: Hydraulic system service with petroleum and FC212–32 water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C) For complete Agency Listings: See page 20.
1.25
1.89
1625
6500
16.50
1.51
1.50
2.15
1250
5000
20.00
1.75
2.00
2.51
1125
4500
25.00
2.25
HI-IMPULSE
®
Construction: Synthetic rubber tube, double wire braid reinforcement and synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Double wire braid SAE 100R2AT
FC212
*Pressure rating with reusable or field crimp (FJ) style fittings.
62
Courtesy of Aeroquip.cc
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–8
–2S
–3
–16
–14
–0622S
–3S
–12
–3S
–5
–16
–16
–0630S
Spiral Single Skive Crimp
N/A
–4S
–12
–4S
–6
–18
–20
–0630S
Field Crimp
N/A
Flat Crimp
N/A
–6S
–16
–6S
–24
–26
–24
–0648S
–7S
–22
–7S
–11
–30
–28
–0648S
–8S
–30
–8S
–13
–38
–38
–0648S
–10S
–30
–10S
–14
–42
–42
–0648S
–5S
–16
–5S
–8
–20
–20
–0630S
–1S
–8
–13S
–2
–12
–12
–0622S
–15S
–10
–2S
–4
–16
–16
–0622S
Global Skive Nipples
123
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
203
Sockets
108
Assembly
236
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
156 N/A
–3S
–12
–3S
–5
–16
–18
–0622S
Flat Crimp
–4S
–16
–5S
–6
–20
–20
–0630S
Skive Nipples
123
OTC
N/A
Global
–5S
–16
–6S
–9
222005–14C
–20
–22
–0648S
–7S
–22
–9S
–10
222005–15C
–24
–28
–0648S
–8S
–30
–10S
–12
222005–17C
–32
–32
–0664C
–10S
–30
–10S
–13
–13S
–30
–12S
–30
–12S
–8
–13S
–14S
–10
–3S
–12
222005–18C 222005–19C
–38
–38
–0648S
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
208
Sockets
108
Assembly
238
–46
–46
–0664C
–2
–12
–12
–0622S
–2S
–4
–16
–14
–0630S
Spiral Single Skive Crimp
–4S
–5
–16
–18
–0630S
Field Crimp
156
Flat Crimp
N/A
–6S
–16
–14S
–9
–20
–22
–0648S
–7S
–22
–7S
–10
–24
–26
–0648S
CRIMP FITTINGS N/A
Global
–8S
–22
–8S
–28
–32
–32
–0648S
Skive Nipples
123
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
208
Sockets
108
Assembly
238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
63
Courtesy of Aeroquip.cc
Hose
–2S
CRIMP FITTINGS
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
FC474–04
.25
.59
5000
20000
4.00
.25
FC474–06
.38
.75
4000
16000
5.00
.35
FC474–08
.50
.88
3500
14000
7.00
.42
FC474–12
.75
1.22
2250
9000
9.50
.62
FC474–16
1.00
1.50
2000
8000
11.00
.90
1508–6
.38
.84
4500
18000
5.00
.46
1508–8
.50
.97
4000
16000
7.00
.52
1508–12
.75
1.23
3000
12000
9.50
.82
1508–16
1.00
1.56
3000
12000
11.00
1.25
1508–20
1.25
2.00
2500
10000
16.50
2.01
FC323–12
.75
1.20
3000
12000
9.50
.94
FC323–16
1.00
1.48
3000
12000
12.00
1.22
FC323–20
1.25
1.86
3000
12000
16.50
1.70
FC323–24
1.50
2.11
3000
12000
20.00
2.20
FC323–32
2.00
2.63
3000
12000
25.00
3.21
Hose
Part Number
Double wire braid Low temperature
FC474
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: Synthetic rubber tube, double braid reinforcement, and synthetic rubber cover. Application: Hydraulic hose for fluid conveying applications in frigid environments. For use in arctic environments on construction equipment and other mobile applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –67°F to +175°F (–55°C to +80°C). For complete Agency Listings: See page 20.
Four-light spiral wire SAE 100R9A
1508
Construction: Synthetic rubber tube, 4-light spiral wire reinforcement, synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Four spiral wire Exceeds performance requirements SAE 100R12 (–20), SAE 100R11 (–24, –32)
FC323
Construction: AQP elastomer tube, 4-spiral wire reinforcement and a blue AQP elastomer cover. Application: Hydraulic system service with petroleum, fire-resistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20.
64
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Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–8
–13S
–2
222005–23C
–12
–14
–0622S
CRIMP FITTINGS
–2S
–10
–2S
–3
222005–10C
–16
–16
–0622S
Spiral Single Skive Crimp
–14S
–12
–3S
–5
222005–11C
–20
–18
–0622S
–5S –6S
–16 –22
–14S –7S
–27 –10
222005–13C 222005–14C
–24 –28
–24 –28
N/A
Field Crimp
156
Flat Crimp
N/A
–0648S
Global
–0648S
Skive Nipples
N/A
OTC
N/A
TTC
123
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–3S
–12
–3S
–5
–16
–16
–0630S
CRIMP FITTINGS
–4S
–12
–4S
–6
–20
–18
–0630S
Spiral Single Skive Crimp
148
–6S
–16
–6S
–27
–24
–26
–0648S
Field Crimp
N/A
Flat Crimp
N/A
–7S
–22
–7S
–11
–28
–30
–0648S
–8S
–30
–8S
–13
–38
–38
–0648S
Global Skive Nipples
123
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
209
Sockets
108
Assembly
238
–5S
–16
–14S
–27
–24
–24
–0643S
CRIMP FITTINGS
–6S
–22
–7S
–25
–28
–28
–0643S
Spiral Single Skive Crimp
148
–8S
–30
–15S
–28
–32
–32
–0648S
Field Crimp
N/A
Flat Crimp
N/A
–10S
–30
–10S
–29
–38
–13S
–30
–11S
–31
–46
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
168
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
65
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Hose
–1S
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
GH493–6**
.38
.79
4000
16000
5.00
.47
GH493-8
.50
.92
4000
16000
7.00
.59
GH493–10
.63
1.11
4000
16000
9.50
.69
GH493–12
.75
1.20
4000
16000
9.50
.92
GH493–16
1.00
1.48
4000
16000
12.00
1.22
GH493–20
1.25
1.83
3000
12000
16.50
1.64
GH493–24 Construction: Synthetic rubber tube, 4 spiral wire reinforcement, synthetic rubber cover. Application: Hydraulic systems service with petroleum and GH493–32 water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
1.50
2.12
2500
10000
20.00
2.10
2.00
2.64
2500
10000
25.00
2.81
FC250A08
.50
.92
4000
16000
7.00
.58
FC250A12
.75
1.20
4000
16000
9.50
.87
FC250A16
1.00
1.48
4000
16000
12.00
1.40
FC250A20
1.25
1.83
3000
12000
16.50
1.84
FC250A24
1.50
2.12
2500
10000
20.00
2.10
FC250A32
2.00
2.64
2500
10000
25.00
2.81
FC136–06**
.38
.79
.45
.50
.92
7.00
.60
FC136–10
.63
1.11
22000 16000 * 20000 16000 * 20000 16000 *
5.00
FC136–08
5500 4000 * 5000 4000 * 5000 4000 *
9.50
.67
FC136–12
.75
1.20
4000 †
16000
9.50
.90
FC136–16
1.00
1.48
4000
16000
12.00
1.19
FC136–20
1.25
1.83
3000
12000
16.50
1.60
FC136–24
1.50
2.12
2500
10000
20.00
2.01
FC136–32
2.00
2.64
2500
10000
25.00
2.93
Hose
Part Number
GH493 Four heavy spiral wire SAE 100R12
Four heavy spiral wire SAE 100R12
FC250A
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: Synthetic rubber tube, 4-heavy spiral wire reinforcement and gray synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
Four heavy spiral wire Exceeds SAE 100R12
FC136
Construction: Synthetic rubber tube, 4-heavy spiral wire reinforcement, synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
*Pressure rating with TTC12 fittings. †5,000 operating pressure with 20,000 burst pressure when operating within –40°F to +200°F (–40°C to +93°C) temperature range. **Approved for 10,000 psi maximum operating pressure for static Jack Hose applications
66
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Hydraulic Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
–15S
–12
–3S
–3S
–12
–4S
Support Clamp 900729 (dash size)
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–5
–16
–16
–0622S
CRIMP FITTINGS
–4S
–6
–20
–20
–0648S
Spiral Single Skive Crimp
148
–16
–5S
–8
–20
–22
–0648S
Field Crimp
N/A
Flat Crimp
N/A
–5S
–16
–6S
–27
222005–14C
–24
–24
–0648S
–7S
–22
–7S
–10
222005–15C
–28
–28
–0648S
Internal Support Coil
–8S
–22
–10S
–28
222005–17C
–32
–38
–0648S
–8S
–30
–10S
–29
222005–18C
–38
–38
–0648S
–13S
–30
–11S
–31
–46
–46
–0664S
–4S
–12
–4S
–6
–20
–18
–0630S
–6S
–16
–14S
–27
–24
–26
–0648S
–7S
–22
–7S
–10
–28
–30
–0648S
–8S
–22
–8S
–28
–32
–10S
–30
–10S
–29
–38
–13S
–30
–11S
–31
Fitting Reference
Page
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
123
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
212
Sockets
108
Assembly
238
CRIMP FITTINGS Spiral Single Skive Crimp
148
Field Crimp
N/A
Flat Crimp
N/A
Global
–46
Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
123
Internal Skive
168
Sockets
107
REUSABLE FITTINGS
212
Sockets
108
Assembly
238
–3S
–12
–3S
–5
–16
–16
–0630S
CRIMP FITTINGS
–4S
–12
–4S
–6
–20
–18
–0630S
Spiral Single Skive Crimp
148
–5S
–16
–5S
–8
–20
–20
–0630S
Field Crimp
N/A
Flat Crimp
N/A
–6S
–16
–6S
–24
–24
–26
–0648S
–7S
–22
–7S
–11
–28
–28
–0648S
–8S
–22
–8S
–28
–32
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
123 168
–10S
–30
–10S
–29
–38
Internal Skive
–13S
–30
–11S
–31
–46
Sockets
107
Swage
N/A
REUSABLE FITTINGS
212
Sockets
108
Assembly
238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
67
Courtesy of Aeroquip.cc
Hose
Steel Prot. Coil Spring* 900564 (dash size)
Hydraulic Hose Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
7500 †
30000
8.00
.69
1.26
6250
25000
11.00
1.12
1.00
1.52
5000
20000
12.00
1.31
FC254–20
1.25
1.80
4000
16000
16.50
2.05
FC254–24
1.50
2.13
3000
12000
20.00
2.35
FC254–32
2.00
2.68
3000
12000
25.00
3.13
FC273–12
.75
1.26
5000
20000
9.50
1.08
FC273–16
1.00
1.52
5000
20000
12.00
1.41
FC273–20
1.25
1.96
5000
20000
16.50
2.53
FC273–24
1.50
2.26
5000
20000
20.00
3.35
FC273–32
2.00
2.80
5000
20000
25.00
5.00
FC324–08
.50
.91
4000
16000
7.00
.61
FC324–12
.75
1.20
4000
16000
9.50
.99
FC324–16
1.00
1.48
4000
16000
12.00
1.29
Hose I.D. (inches)
Hose O.D. (inches)
FC254–08
.50
.98
FC254–12
.75
FC254–16
Hose
Part Number
Four heavy spiral wire FC254 Exceeds SAE 100R11 performance
Vacuum Service (in/Hg)
Wt. Per Ft. (lbs)
Construction: Synthetic rubber tube, 4-heavy spiral wire reinforcement and synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more specific information on fluid applications, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
Four or six spiral wire SAE 100R13
FC273
Construction: Synthetic rubber tube, multiple heavy spiral wire (4 wire for –12, –16; 6 wire for –20, –24 and –32); brown synthetic rubber cover. Application: Hydraulic system service with petroleum and water base fluids, for general industrial service. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
Four spiral wire Exceeds SAE 100R12
FC324
Construction: AQP elastomer tube, 4-spiral wire reinforcement and a blue AQP elastomer cover. Application: Hydraulic system service with petroleum, fireresistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20. †Rated at 10,000 psi for water blast applications using internal skive fittings.
68
Courtesy of Aeroquip.cc
Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–12
–4S
–6
–20
–18
–0630S
–6S
–16
–6S
–24
–24
–26
–0648S
Spiral Single Skive Crimp
148 161
–7S
–22
–7S
–10
–28
–30
–0648S
Field Crimp
N/A
Flat Crimp
N/A
–8S
–22
–9S
–28
–32
–32
–0648S
–10S
–30
–10S
–29
–38
–38
–0648S
–10S
–30
–11S
–31
–54
–46
–0664C
–6S
–16
–6S
–24
–24
–26
–0648S
–7S
–22
–7S
–10
–28
–30
–0648S
–8S
–30
–8S
–13
–38
–38
–0648S
–10S
–30
–10S
–11S
–14
–40
–42
–0664C
–16
–54
–46
–0664C
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
168
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
CRIMP FITTINGS Spiral Single Skive Crimp
161
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
174
Sockets
107
REUSABLE FITTINGS
N/A
Sockets
N/A
Assembly
N/A
–4S
–12
–4S
–6
–20
–18
–0622S
CRIMP FITTINGS
–6S
–16
–14S
–27
–24
–26
–0648S
Spiral Single Skive Crimp
148 155
–7S
–22
–7S
–10
–28
–30
–0648S
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
168
Sockets
107
REUSABLE FITTINGS
212
Sockets
108
Assembly
238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
69
Courtesy of Aeroquip.cc
Hose
–4S
CRIMP FITTINGS
Hydraulic Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
FC325–12
.75
1.26
5000
20000
9.50
1.09
FC325–16
1.00
1.52
5000
20000
12.00
1.42
FC606–16
1.00
1.65
6000
24000
12.00
1.79
FC606–20
1.25
1.95
6000
24000
16.50
2.43
FC606–24*
1.50
2.30
6000
24000
20.00
3.17
Hose
Part Number
Four spiral wire Exceeds SAE 100R13
FC325
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: AQP elastomer tube, 4-spiral wire reinforcement and a blue AQP elastomer cover. Application: Hydraulic system service with petroleum, fireresistant, and water base fluids, fuel, and lubricating systems. For more information on specific fluid applications and high temperature ratings, see pages 22-24. Specific high temperature ratings are shown with each general fluid type listed on pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20.
Six spiral wire SAE 100R15
FC606
Construction: Synthetic rubber tube, 6-spiral wire reinforcement, synthetic rubber cover. Application: High pressure hydraulics, hydrostatic transmissions. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). FC606–24 –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
*Factory made assemblies only. Contact Aeroquip.
70
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Hydraulic Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–16
–6S
–24
–24
–26
–0648S
–7S
–22
–7S
–10
–28
–30
–0648S
Page
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
174
Sockets REUSABLE FITTINGS
107 N/A
Sockets
N/A
Assembly
N/A
–7S
–22
–7S
–10
222005–15C
–28
–30
–0648S
CRIMP FITTINGS
–8S
–30
–8S
–13
222005–17C
–38
–38
–0648S
Spiral Single Skive Crimp
N/A
–10S
–30
–10S
–14
222005–18C
–40
–42
–0648S
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
179
Sockets REUSABLE FITTINGS
107 N/A
Sockets
N/A
Assembly
N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
71
Hose
–6S
Fitting Reference
Special Application Hose
Hose
Part Number
Textile braid FC332 Low pressure SOCKETLESS TM
Hose I.D. (inches)
Hose O.D. (inches)
Max. Min. Oper. Burst Pressure Pressure (psi) (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC332–04
.25
.49
250
1000
3.00
28
.08
FC332–06
.38
.63
250
1000
3.00
28
.12
FC332–08
.50
.75
250
1000
5.00
28
.15
FC332–10
.63
.91
250
1000
6.00
18
.20
FC332–12
.75
1.04
250
1000
7.00
18
.28
1525–4†
.25
.48
360
1440
3.00
28
.06
1525–6†
.38
.62
300
1200
3.00
28
.09
1525–8†
.50
.75
300
1200
5.00
28
.12
1525–10
.62
.91
250
1000
6.00
18
.18
1525–12
.75
1.03
250
1000
7.00
18
.16
2556–4
.25
.49
360
1440
3.00
28
.08
2556–6
.38
.62
300
1200
3.00
28
.14
2556–8
.50
.75
300
1200
5.00
28
.17
2556–10
.63
.91
250
1000
6.00
18
.22
2556–12
.75
1.03
250
1000
7.00
18
.26
2565–4
.25
.50
300
1250
2.25
20
.09
2565–6
.38
.63
250
1000
3.00
20
.12
2565–8
.50
.78
200
750
3.75
10
.17
2565–10
.63
.97
175
700
4.75
10
.39
2565–12
.75
1.09
125
500
5.50
10
.33
Construction: AQP elastomer tube, textile braid reinforcement, AQP elastomer cover. Application: For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulse applications and is not approved for air brake applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). Air not to exceed +250°F (+121°C) and water not to exceed +180°F (+82°C). For complete Agency Listings: See page 20.
Textile braid Low pressure SOCKETLESSTM Fire resistant meets RMA/CGA flame test requirements
1525
Construction: Synthetic rubber tube, textile braid reinforcement, oil and mildew resistant textile braid cover. Application: For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulse applications and is not approved for air brake applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). Water not to exceed +150°F (+66°C), air not to exceed +165°F (+74°C). For complete Agency Listings: See page 20.
Textile braid 2556/2565 Low pressure SOCKETLESS TM
Construction: Synthetic rubber tube, textile braid reinforcement, synthetic rubber cover. Application: For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulse applications and is not approved for air brake applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. 2565 is a low temperature synthetic rubber covered MIL-H-13444 Type 1 hose. Operating Temperature Range: 2556: –40°F to +212°F (–40°C to +100°C). Water not to exceed +150°F (+66°C), air not to exceed +160°F (+71°C). 2565: –65°F to +250°F (–54°C to +121°C). Water not to exceed +150°F (+66°C), air not to exceed +165°F (+74°C). For complete Agency Listings: See page 20.
†NOTE: You must insert the correct color code in the complete part number. Color codes are BLK=black, BLU=blue, BRN=brown, GRN=green, WHT=white. Example: 1525-4GRN is a green cover in dash size 4.
72
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
–6
–1S
–12S
–8
–13S
–14S
–10
–3S –5S
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–12
–9
–0622S
–21
–16
–11
–0622S
Spiral Single Skive Crimp
N/A
–3S
–4
–16
–13
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–12
–4S
–5
–20
–16
–0622S
–12
–5S
–23
–20
–18
–0630S
CRIMP FITTINGS
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
216
Sockets
N/A
Assembly
237
–1S
–6
–1S
-1
–12
–9
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–21
–16
–11
–0622S
Spiral Single Skive Crimp
N/A
–14S
–10
–3S
–4
–16
–13
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–3S
–12
–4S
–5
–20
–16
–0622S
Global
–5S
–12
–5S
–23
–20
–18
–0630S
Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
216
Sockets
N/A
Assembly
237
–1S
–6
–1S
–1
–12
–9
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–21
–16
–11
–0622S
Spiral Single Skive Crimp
N/A
–14S
–10
–3S
–4
–16
–13
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–4S
–5
–16
–16
–0622S
–5S
–16
–5S
–23
–20
–18
–0630S
–1S
–6
–1S
–1
–12
–9
–0622S
–12S
–8
–13S
–21
–16
–11
–0622S
–14S
–10
–3S
–4
–16
–13
–0622S
–4S
–12
–4S
–6
–16
–16
–0622S
–5S
–16
–5S
–8
–20
–18
–0630S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
216
Sockets
N/A
Assembly
237
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
73
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Hose
–1S
Support Clamp 900729 (dash size)
Special Application Hose
Hose
Part Number
Textile braid color coded Low pressure SOCKETLESS
2575
Construction: Synthetic rubber tube, textile braid reinforcement, synthetic rubber cover. Application: For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulse applications and is not approved for air brake applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). Water not to exceed +150°F (+66°C), air not to exceed +160°F (+71°C). For complete Agency Listings: See page 20.
Polyon recoil air hose assemblies
Construction: Red nylon coiled tubing; Male NPT swivel fittings and spring guards at both ends. Application: Air up to 180 psi maximum all sizes. Operating Temperature Range: –40°F to +180°F (–40°C to +82°C). Note: Aeroquip Polyon recoil air hose swivel assemblies are not recommended or approved for air brake application. Bulk Hose: Order part number FC341-04 (1/4"), FC341-06 (3/8"), FC341-08 (1/2"). For complete Agency Listings: See page 20.
Sewer cleaning hose assemblies Gator hose TM
FC700
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
2575–4†
.25
.47
250
1000
3.00
.09
2575–6†
.38
.62
250
1000
4.00
.13
2575–8†
.50
.75
250
1000
5.00
.17
2575–10†
.62
.91
200
800
6.00
.20
2575–12†
.75
1.03
200
800
7.00
.22
†NOTE: You must insert the correct color code in the complete part number. Color codes are BLK=black, BLU=blue, GRA=gray, GRN-green, RED-red, YEL=Yellow. Example: 2575-4BLU is a blue cover in dash size 4. Rec. Max. Work Length (feet)
Outside Coil Dia. (inches)
6
10
3
/4–18
12
22
3
1
/4–18
23
45
3
12
3
/8–18
5
10
51/2
.38
25
3
/8–18
10
21
51/2
FB9219–50
.38
50
3
/8–18
20
42
51/2
FB9220–12
.50
12
1
/2–14
5
9
8
FB9220–25
.50
25
1
/2–14
9
18
8
FB9220–50
.50
50
1
/2–14
18
37
8
Assembly Part Number
FB9218/FB9219/FB9220
Hose I.D. (inches)
Male NPT NPT Each End, Size (inches)
Hose I.D. (inches)
Assemby Length (feet)
FB9218–12
.25
12
1
/4–18
FB9218–25
.25
25
1
FB9218–50
.25
50
FB9219–12
.38
FB9219–25
Retracted Length Nominal (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
.97
2000
6000
8.00
.20
.75
1.15
2000
6000
9.50
.27
FC700–16
1.01
1.41
2000
6000
12.00
.36
FC700–20
1.26
1.79
2000
5000
12.00
.58
Part Number
Hose I.D. (inches)
FC700–10
.64
FC700–12
Hose O.D. (inches)
Construction: Blue thermoplastic elastomer tube, single braid, high strength textile reinforcement and a yellow ether-based polyurethane cover. Application: High pressure sewer cleaning. Operating Temperature Range: –40°F to +150°F (–40°C to +66°C). For complete Agency Listings: See page 20.
74
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Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–6
–1S
–1
–12
–9
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–21
–16
–11
–0622S
Spiral Single Skive Crimp
N/A
–14S
–10
–3S
–4
–16
–13
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–4S
–6
–20
–16
–0622S
–5S
–16
–5S
–23
–20
–18
–0630S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
216
Sockets
N/A
Assembly
237
Safety Blow Gun 1 /4" Female NPT Port Maximum outlet pressure 30 psi. Conforms to OSHA standards. Part Number: FF9791-01
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
185
REUSABLE FITTINGS
N/A
Sockets
N/A
ASSEMBLY INSTRUCTIONS Request Bulletin JA67B *Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
75
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Hose
–1S
Special Application Hose
Hose
Part Number
Sewer cleaning hose assemblies Gator™ hose
FC701
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC701–12
.75
1.15
2500
6250
9.50
.27
FC701–16
1.01
1.41
2500
6250
12.00
.36
FC701–20
1.26
1.79
2500
6250
12.00
.58
FC702–12
.75
1.19
3000
7500
9.50
.29
FC702–16
1.01
1.41
3000
7500
12.00
.36
FC650–04
.19
.48
1000
4000
.75
28
.10
FC650–06
.31
.63
1000
4000
1.25
28
.15
FC650–08
.41
.74
1000
4000
1.75
28
.19
FC650–10
.50
.83
1000
4000
2.25
28
.23
FC650–12
.62
.99
1000
4000
2.75
20
.28
Construction: Blue thermoplastic tube, single braid, high strength textile reinforcement and an orange ether-based polyurethane cover. Application: High pressure sewer cleaning. Operating Temperature Range: –40°F to +150°F (–40°C to +66°C). For complete Agency Listings: See page 20.
Sewer cleaning hose assemblies Gator™ hose
FC702
Construction: Blue thermoplastic elastomer tube, single braid, high strength textile reinforcement and a blue ether-based polyurethane cover. Application: High pressure sewer cleaning. Operating Temperature Range: –40°F to +150°F (–40°C to +66°C). For complete Agency Listings: See page 20.
Fuel & Oil
FC650
Construction: AQP elastomer tube, single wire braid reinforcement, polyester braided cover. Application: Diesel fuel, gasoline, fuel, lubricating oils, water, coolant and air. Not approved for air brake applications. Operating Temperature Range: –55°F to +300°F (–49°C to +150°C). Except air +250ºF (+121ºC.) For complete Agency Listings: See page 20.
76
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
185
REUSABLE FITTINGS
N/A
Sockets
N/A
ASSEMBLY INSTRUCTIONS Request Bulletin JA67B CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
Swage
185
REUSABLE FITTINGS
N/A
Sockets
N/A
ASSEMBLY INSTRUCTIONS Request Bulletin JA67B CRIMP FITTINGS Refer to Catalog JA512
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
77
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Hose
CRIMP FITTINGS
Hose
Special Application Hose
Fuel and oil Fire resistant USCG/MMT, NMMA/BIA
FC234
Part Number
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC234–05
.25
.58
1500
6000
1.00
28
.22
FC234–06
.31
.68
1500
6000
1.25
28
.25
FC234–08
.41
.76
1250
5000
1.75
28
.30
FC234–10
.50
.94
1250
5000
2.25
28
.45
FC234–12
.62
1.08
750
3000
2.75
20
.48
FC234–16
.88
1.24
400
1600
3.50
16
.51
FC235–04
.25
.50
50
250
3.00
.12
FC235–05
.31
.56
50
250
3.00
.13
FC235–06
.38
.63
50
250
3.00
.13
2555–6
.38
.76
1125
4500
4.00
.20
Construction: AQP elastomer tube, brass plated steel wire reinforcement, braided refractory insulation and blue AQP elastomer cover. Application: Diesel fuel, gasoline, hot lube oil and water. Operating Temperature Range: –40°F to +300°F (–40°C to +150°C). For complete Agency Listings: See page 20.
Fuel and oil SAE 30R6 SAE 30R1
FC235
Construction: Synthetic rubber tube, textile braid reinforcement and synthetic rubber cover. Application: Air, gasoline, fuel, lubricating oils and coolants. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Power steering
2555
Construction: Synthetic rubber tube, double textile braid reinforcement and synthetic rubber cover. Application: Power steering applications. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
78
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
–10
–2S
–21
–2S
–12
–3S
–4
–3S
–12
–4S
–4
–4S
–16
–5S
–23
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
CRIMP FITTINGS
222005–10C 222005–21C
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global
–5S
–16
–14S
–9
222005–13C
Skive Nipples
N/A
–6S
–22
–7S
–24
222005–14C
OTC
N/A
TTC
N/A
–1S
–6
–1S
–1
–12
–1S
–8
–1S
–2
–12
–12S
–8
–13S
–2
–16
–14S
–10
–2S
–4
–16
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
Hose Available in Bulk Lengths.
–13
–0622S
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
219
Sockets
108
Assembly
239
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
79
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Hose
–1S
Internal Support Coil
Special Application Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
1531–10
.50
.94
300
1200
3.00
.41
1531–16
.88
1.38
300
1200
4.50
.71
1531A–24
1.38
1.88
300
1200
10.50
1.16
FC350–04
.19
.52
2000
8000
.75
28
.12
FC350–05
.25
.58
1500
6000
1.00
28
.15
FC350–06
.31
.68
1500
6000
1.25
28
.20
FC350–08
.41
.77
1250
5000
1.75
28
.22
FC350–10
.50
.94
1250
5000
2.25
28
.32
FC350–12
.62
1.08
750
3000
2.75
20
.39
Construction: AQP elastomer tube, polyester inner braid and a single wire braid reinforcement; black polyester textile braided cover. Application: Air, gasoline, fuel lubricating oils and coolants. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –55°F to +300°F (–49°C to +150°C). Except air +250°F (+121°C). For complete Agency Listings: See page 20.
FC350–16
.88
1.23
400
1600
3.50
15
.38
FC350–20
1.12
1.50
300
1200
4.50
15
.45
FC350–24
1.38
1.75
250
1000
5.50
11
.54
FC355
FC355–04
.19
.52
1500
6000
.75
28
.17
FC355–05
.25
.58
1500
6000
1.00
28
.20
FC355–06
.31
.68
1500
6000
1.25
28
.24
FC355–08
.41
.77
1250
5000
1.75
28
.29
FC355–10
.50
.94
1250
5000
2.25
28
.40
FC355–12
.62
1.08
750
3000
2.75
20
.46
FC355–16
.88
1.24
400
1600
3.50
15
.50
FC355–20
1.13
1.52
300
1250
4.50
15
.59
FC355–24
1.38
1.75
250
1000
5.50
11
.69
FC355–32
1.81
2.22
200
800
8.50
11
.93
Hose
Part Number
Railroad air brake AAR-M618
1531/1531A
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Construction: Synthetic rubber tube, partial textile braid, wire reinforcement (1531–10 and –12 have single wire braid; 1531–16 and 1531A–24 have double wire braid), synthetic rubber cover. Application: Locomotive air brake lines. Operating Temperature Range: –50°F to +212°F (–46°C to +100°C). For complete Agency Listings: See page 20.
Engine & air brake FMVSS106
Engine & air brake FMVSS106
FC350
Construction: AQP elastomer tube, polyester inner braid and a single wire braid reinforcement, blue AQP elastomer cover. Application: Air, gasoline, fuel, lubricating oils and coolants. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –55°F to +300°F (–49°C to +150°C). Except air, not to exceed 250 psi or +250°F (+121°C). For complete Agency Listings: See page 20.
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–12
–4S
–6
–20
–7S
–16
–6S
–25
–24
Spiral Single Skive Crimp
N/A
–6S
–16
–5S
–9
–24
Field Crimp
N/A
Flat Crimp
N/A
CRIMP FITTINGS
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
221
Sockets
108
Assembly
239
CRIMP FITTINGS
–1S
–6
–1S
–1
–12
–11
–0622S
–12S
–8
–13S
–2
–12
–12
–0622S
–2S
–10
–2S
–21
–16
–14
–0622S
–14S
–12
–3S
–4
–16
–16
–0622S
Global
–0630S
Skive Nipples
N/A
OTC
N/A
TTC
N/A
–4S
–12
–4S
–6
222005–10C 222005–21C
–20
–18
–16S
–5
–5S
–8
222005–13C
–20
–20
–0630S
–6S
–16
–6S
–27
222005–14C
–24
–24
–0648S
–7S
–22
–7S
–10
222005–15C
–28
–30
–0648S
–9S
–22
–9S
–12
222005–17C
–32
–32
–0648S
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
–1S
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–12S
–8
–13S
–2
–12
–12
–0622S
Spiral Single Skive Crimp
N/A
–2S
–10
–3S
–3
–16
–12
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–3S
–12
–4S
–5
222005–10C
–16
–13
–0622S
–4S
–6
–5S
–6
222005–21C
–20
–16
–0630S
–5S
–16
–6S
–9
222005–13C
–20
–20
–0630S
–6S
–22
–7S
–24
222005–14C
–24
–22
–0648S
–7S
–22
–7S
–10
222005–15C
–28
–30
–0648S
–9S
–22
–9S
–12
222005–17C
–32
–32
–0648S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
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Hose
–4S
Hose
Special Application Hose
Air brake SAE J1402 FMVSS106
2550/2554
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Part Number
Hose I.D. (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
2550–6
.38
.75
225
900
1.75
.20
2554–6
.38
.75
225
900
3.75
.18
2570–6
.38
.75
225
900
1.75
.18
2570–8
.50
.88
225
900
2.00
.23
2570–10‡
.62
1.06
225
900
2.25
.30
FC252–08
.50
.81
50
200
2.00
.18
FC252–10
.62
.94
40
160
2.50
.19
FC252–12
.75
1.06
40
160
3.00
.28
FC252–16
1.00
1.34
35
140
4.00
.36
Construction: Synthetic rubber tube, double textile braids and synthetic rubber cover. Application: Tractor to trailer lines, axle chamber lines and tractor service lines. Operating Temperature Range: 2550: –40°F to +200°F (–40°C to +93°C). 2554: –65°F to +212°F (–54°C to +100°C), conforms to ordinance spec. MIL-H-3992B, Type 1, Class 1. For complete Agency Listings: See page 20.
Air brake SAE J1402 FMVSS106
2570
Construction: Synthetic rubber tube, double textile braid and synthetic rubber cover. Application: Tractor to trailer lines, axle chamber lines and tractor service lines. Operating Temperature Range: –40°F to +212°F (–40°C to +100°C). For complete Agency Listings: See page 20.
Silicone rubber (heater)
FC252
Construction: Silicone rubber tube, braided fiber reinforcement and silicone rubber cover. Application: Heater hose for passenger cars and trucks; connecting lines from hot water heaters to coolantcirculating systems. Operating Temperature Range: –65°F to +350°F (–54°C to +177°C). For complete Agency Listings: See page 20. ‡Crimp Fittings only, contact Aeroquip.
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Special Application Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
–14S
–10
–3S
–4
–16
–14S
–10
–2S
–4
–16
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
219
Sockets
108
Assembly
239
CRIMP FITTINGS
–14S
–10
–3S
–4
–4S
–12
–4S
–6
222005–11C
–5S
–16
–5S
–8
222005–13C
–20
–0648S
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
219
Sockets
108
Assembly
239
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
N/A
Clamp
220
Assembly
243
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
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Hose
Steel Prot. Coil Spring* 900564 (dash size)
Special Application Hose Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
FC352–08
.50
.94
100
425
.17
FC352–10
.62
1.06
100
425
.22
FC352–12
.75
1.19
100
425
.27
FC352–14
.88
1.32
100
425
.31
FC352–16
1.00
1.44
90
375
.34
FC352–18
1.12
1.56
90
375
.41
FC352–20
1.25
1.69
85
350
.45
FC352–22
1.38
1.82
85
350
.50
FC352–24
1.50
1.94
85
350
.55
FC352–26
1.62
2.06
80
325
.58
FC352–28
1.75
2.19
80
325
.63
FC352–32
2.00
2.44
75
300
.72
FC352–36
2.25
2.69
75
250
.81
FC352–38
2.38
2.82
60
250
.84
FC352–40
2.50
2.94
60
250
.89
FC352–44
2.75
3.19
50
200
.98
FC352–48
3.00
3.44
50
200
1.06
FC352–56
3.50
3.94
40
175
1.25
FC352–64
4.00
4.44
35
150
1.44
FC321–04
.19
.52
350
1750
1.50
.11
FC321–05
.25
.58
350
1750
1.75
.13
FC321–06
.31
.67
350
1750
2.00
.18
FC321–08
.41
.77
350
1750
2.31
.21
FC321–10
.50
.92
350
1750
2.75
.29
FC321–12
.62
1.08
350
1750
3.25
.37
FC321–16
.88
1.24
350
1750
3.69
.38
Hose
Part Number
Silicone rubber (coolant)
FC352
Construction: Silicone rubber tube, four spirals of nylon and silicone rubber cover. Application: Coolant system service with liquid-cooled engines. Operating Temperature Range: –65°F to +350°F (–54°C to +177°C). For complete Agency Listings: See page 20.
LPG UL listing MH6044
FC321
Construction: Synthetic rubber tube, a textile inner braid, a stainless steel wire braid reinforcement and a synthetic rubber impregnated textile braid cover. Application: Designed for butane-propane applications on either mobile or stationary equipment. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20. WARNING: LPG is a very hazardous liquid or gas and should be handled with maximum care to prevent leakage. Since the gas is heavier than air, it may flow along the ground if it escapes and cause an explosion or a fire. No leakage should ever be tolerated.
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Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Clamp
N/A
REUSABLE FITTINGS
N/A
Clamp
220
Assembly
243
–1S
–6
–1S
–1
–12
–11
–0622S
–12S
–8
–13S
–2
–12
–12
–0622S
Spiral Single Skive Crimp
N/A
–2S
–10
–2S
–21
–16
–14
–0622S
Field Crimp
N/A
–14S
–12
–3S
–4
–16
–16
–0622S
Flat Crimp
N/A
222005–10C
CRIMP FITTINGS
Global
–4S
–12
–4S
–5
222005–11C
–20
–18
–0630S
Skive Nipples
N/A
–5S
–16
–5S
–8
222005–13C
–20
–20
–0630S
OTC
N/A
–0630S
TTC
N/A
–6S
–16
–6S
–27
222005–14C
–24
–22
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
85
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Hose
CRIMP FITTINGS
Special Application Hose
Hose
Part Number
Refrigeration/air conditioning SAE J2064 Type B Class 1
FC558
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC558–10
.50
.92
500
2500
5.50
28
.33
FC558–12
.62
1.06
500
2500
6.50
28
.41
FC558–16
.88
1.24
500
2500
7.38
28
.47
FC558–20
1.12
1.51
500
2500
9.00
28
.57
FC558–24
1.38
1.75
500
2500
10.50
28
.69
FC202–04
.19
.52
500
2500
3.00
25*
.09
FC202–06
.31
.68
500
2500
4.00
25*
.17
FC202–08
.41
.77
500
2500
4.62
25*
.20
FC202–10
.50
.92
500
2500
5.50
25*
.27
FC202–12
.62
1.08
500
2500
6.50
25*
.36
1540–4
.19
.50
350
1750
3.00
28
.12
1540–6
.31
.67
350
1750
4.00
28
.18
1540–8
.41
.75
350
1750
4.62
28
.23
1540–10
.50
.92
350
1750
5.50
28
.32
1540–12
.62
1.06
350
1750
6.50
28
.45
1540–16
.88
1.24
350
1750
7.38
28
.45
1540–20
1.12
1.50
350
1750
9.00
28
.57
1540–24
1.38
1.75
350
1750
10.50
28
.69
Construction: Butyl rubber tube, single wire braid reinforcement and textile braid cover. Application: Designed for applications using only refrigerant 134a. Not recommended for applications using Refrigerant 12 or R22. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
Refrigeration/air FC202 conditioning SAE J51 Type D
Construction: Nylon tube, single textile braid reinforcement and synthetic rubber cover. Application: Transportation refrigeration and air conditioning systems using Refrigerant 12, R-22, R-134a, R-502. Operating Temperature Range: –40°F to +250°F (–40°C to +121°C). For complete Agency Listings: See page 20.
Refrigeration/air conditioning SAE J51 Type B
1540
Construction: Synthetic rubber tube, single wire braid reinforcement and textile braided cover. Application: Designed for applications using Refrigerant 12. Not recommended for applications using Freon 22 or R-502. Operating Temperature Range: –20°F to +250°F (–29°C to +121°C). For complete Agency Listings: See page 20.
*All sizes will withstand full negative pressure for charging purposes and are suitable for very short term service at full negative pressure.
86
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–12
–4S
–5
222005–21C
–20
–18
–0630S
–5S
–16
–5S
–8
222005–13C
–20
–20
–0630S
–6S
–16
–14S
–27
222005–14C
–24
–24
–0648S
–7S
–22
–7S
–10
222005–15C
–28
–30
–0648S
–9S
–22
–9S
–12
222005–17C
–32
–32
–0648S
–1S
–6
–1S
–1
–12
–11
–0622S
–2S
–8
–2S
–4
–16
–14
–0622S
–14S
–10
–3S
–4
–16
–16
–0622S
–4S
–12
–4S
–5
–20
–18
–0630S
–4S
–16
–5S
–8
–20
–20
–0648S
Page
CRIMP FITTINGS Crimp
N/A
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
CRIMP FITTINGS Crimp
180
Field Crimp
N/A
Flat Crimp
N/A
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
–1S
–6
–1S
–1
–12
–11
–0622S
CRIMP FITTINGS
–2S
–10
–3S
–21
–16
–14
–0622S
Spiral Single Skive Crimp
N/A
–14S
–12
–2S
–4
222005–10C
–16
–16
–0622S
Field Crimp
N/A
Flat Crimp
N/A
–4S
–12
–4S
–5
222005–21C
–20
–18
–0630S
–5S
–16
–5S
–8
222005–13C
–20
–20
–0630S
–6S
–16
–14S
–27
222005–14C
–24
–24
–0648S –0648S
TTC12
N/A
Internal Skive
N/A
–7S –9S
–22 –22
–7S –9S
–10 –12
222005–15C 222005–17C
–28 –32
–30 –32
–0648S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
Sockets
N/A
REUSABLE FITTINGS
190
Sockets
108
Assembly
236 241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
87
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Hose
–4S
Fitting Reference
Special Application Hose
Hose
Part Number
Refrigeration/air conditioning
FC555
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
Wt. Per Ft. (lbs)
FC555–12
.62
1.12
500
2500
2.50
.20
FC555–16
.88
1.38
500
2500
3.00
.25
FC555–20
1.12
1.65
500
2500
4.00
.33
GH134–6
.31
.58
500
2500
2.00
.09
GH134–8
.41
.70
500
2500
2.50
.12
GH134–10
.50
.78
500
2500
3.00
.15
GH134–12
.62
.98
500
2500
4.00
.18
FC505–04
.20
.44
500
2500
1.50
.07
FC505–06
.32
.59
500
2500
2.00
.10
FC505–08
.42
.71
500
2500
2.50
.12
FC505–10
.52
.79
500
2500
3.00
.14
FC505–12
.64
.98
500
2500
4.00
.22
Construction: Corrugated nylon tube, stabilized synthetic braid reinforcement and abrasion-resistant polyester braided cover. Application: Transportation refrigeration and air conditioning systems using R-134a, R-12, R-22 or R-502 (contact Aeroquip for additional refrigerants). Operating Temperature Range: –22°F to +257°F (–30°C to +125°C). For complete Agency Listings: See page 20.
Refrigeration/air GH134 conditioning SAE J2064 Type E Class 1
Construction: Nylon veneer tube, stabilized synthetic braided reinforcement and chlorobutyl rubber cover. Application: Transportation refrigeration and air conditioning systems using R-134a only. Operating Temperature Range: –22°F to +257°F (–30°C to +125°C). For complete Agency Listings: See page 20.
Refrigeration/air FC505 conditioning SAE J2064 Type E Class 1
Construction: Nylon veneer tube, stabilized synthetic braided reinforcement and chlorobutyl rubber cover. Application: Transportation refrigeration and air conditioning systems using R-134a, R-12, R-22 or R-502 (contact Aeroquip for additional refrigerants). Operating Temperature Range: –40°F to +275°F (–40°C to +135°C). For complete Agency Listings: See page 20.
88
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–16
–5S
–8
–20
–22
–0630S
–7S
–16
–7S
–25
–24
–24
–0648S
–9S
–22
–9S
–10
–28
–30
–0648S
–12S
–8
–13S
–2
–12
–12
–0622S
–2S
–10
-2S
–21
–16
–14
–0622S
–14S
–12
–3S
–4
–16
–16
–0622S
–4S
–12
–4S
–6
–20
–18
–0633S
–1S
–6
–1S
–1
–12
–9
–0622S
–12S
–8
–13S
–2
–12
–12
–0622S
–2S
–10
–2S
–21
–16
–14
–0622S
–14S
–12
–3S
–4
–16
–16
–0622S
–4S
–12
–4S
–6
–20
–18
–0630S
Page
Refer to Catalog JA466A
Refer to Catalog JA466A
Refer to Catalog JA466A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
89
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Hose
–5S
Fitting Reference
Special Application Hose
Hose
Part Number
Refrigeration/air FC665 conditioning SAE J2196 and UL 1963
Hose I.D. (inches)
Hose O.D. (inches)
Max. Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Min. Kink Radius (inches)
Vacuum Service (in./Hg)
FC665B04*
.24
.44
500
2500
1.50
FC665R04*
.24
.44
500
2500
1.50
FC665Y04*
.24
.44
500
2500
1.50
FC665–06*
.31
.59
500
2500
2.00
FC765B04*
.24
.44
500
2500
1.50
FC765R04*
.24
.44
500
2500
1.50
FC765Y04*
.24
.44
500
2500
1.50
FC765–06*
.31
.59
500
2500
2.00
FC363–08
.54
.74 1250†
5000
2.88
1.0
28
FC363–12
.81
1.06 1100†
4400
3.75
2.0
28
FC363–16
1.00
1.28 1000†
4000
5.00
2.5
24
FC363–20
1.24
1.53 1000†
4000
6.25
3.5
20
FC363–24
1.52
1.81
750†
3000
7.50
4.5
12
FC363–32
2.00
2.31
500†
2000
10.00
6.0
5
Construction: Nylon veneer tube, synthetic braided reinforcement and color coated rubber cover. Application: Commercial and transportation refrigeration and air conditioning systems using R-12, R-22, R-502, MP39 and MP66 (contact Aeroquip for additional refrigerants). Operating Temperature Range: –40°F to +203°F (–40°C to +95°C). For complete Agency Listings: See page 20.
Refrigeration/air FC765 conditioning SAE J2196 and UL 1963
Construction: Nylon veneer tube, synthetic braided reinforcement and color coated rubber cover. Application: Commercial and transportation refrigeration and air conditioning systems using R-134a. Operating Temperature Range: –40°F to +203°F (–40°C to +95°C). For complete Agency Listings: See page 20.
Convoluted Teflon hose Nonconductive tube
FC363
Construction: Convoluted Teflon tube with stainless steel single wire braid cover. Application: Chemical, food, water and waste handling, and various transfer applications. Not recommended for steamcold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +400°F (–54°C to +204°C). For complete Agency Listings: See page 20. Teflon is a DuPont trademark. *NOTE: B=Blue; R=Red; Y=Yellow; –=Black †Steam 200 psi at +388°F max. Engineering information is available for specific critical temperature requirements, contact Aeroquip.
90
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Special Application Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
.06
–1S
–6
–1S
–1
–12
–9
–0622S
Refer to Catalog JA466A
.06
–1S
–6
–1S
–1
–12
–9
–0622S
.06
–1S
–6
–1S
–1
–12
–9
–0622S
.10
–12S
–8
–13S
–2
–12
–12
–0622S
.06
–1S
–6
–1S
–1
–12
–9
–0622S
.06
–1S
–6
–1S
–1
–12
–9
–0622S
.06
–1S
–6
–1S
–1
–12
–9
–0622S
.10
–12S
–8
–13S
–2
–12
–12
–0622S
.16
–15S
–10
–4S
–5
–16
–14
–0622S
.28
–5S
–16
–6S
–8
–20
–20
–0630S
.42
–6S
–16
–7S
–10
–24
–22
–0630S
Internal Support Coil
Page
Hose
Wt. Per Ft. (lbs.)
Refer to Catalog JA466A
CRIMP FITTINGS Spiral Single
.46
–7S
–22
–9S
–11
–28
–26
–0648S
.55
–9S
–22
–8S
–2S
–32
–30
–0648S
–10S
–16S
–30
–59
–42
–0648S
Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
188
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
222
Sockets
108
Assembly
242
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
91
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Special Application Hose Hose I.D. (inches)
Hose O.D. (inches)
Max.† Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Min. Kink Radius (inches)
Vacuum Service (in./Hg)
FC364–08
.54
.74
1250 †
5000
2.88
1.00
28
FC364–12
.81
1.06
1100 †
4400
3.75
2.00
28
FC364–16
1.00
1.27
1000 †
4000
5.00
2.50
24
FC364–20
1.24
1.53
1000 †
4000
6.25
3.50
20
FC364–24
1.52
1.81
750 †
3000
7.50
4.50
12
Construction: Convoluted conductive Teflon tube with stainless steel wire braid cover. Application: Steam lines and fuel transfer applications where static dissipation is required. Not recommended for steam-cold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +400°F (–54°C to +204°C). For complete Agency Listings: See page 20.
FC364–32
2.00
2.31
500 †
2000
10.00
6.00
5
FC364–40
2.53
2.90
100
400
12.50
8.00
5
FC364–48
3.04
3.48
100
400
15.00
FC563
FC563–08
.54
.74
1250
5000
2.88
1.00
28
FC563–12
.81
1.06
1100
4400
3.75
2.00
28
FC563–16
1.00
1.28
1000
4000
5.00
2.50
24
FC563–20
1.24
1.53
1000
4000
6.25
3.50
20
FC563–24
1.52
1.81
750
3000
7.50
4.50
10
FC563–32
2.00
2.31
500
2000
10.00
6.00
7
Hose
Part Number
Convoluted Teflon hose Conductive
Convoluted Teflon hose Nonconductive tube
FC364
Construction: Convoluted Teflon tube with stainless steel single wire braid reinforcement and integral black polyester overbraid cover. Application: Chemical transfer and various chemical processing applications. Not recommended for steam or steam-cold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +300°F (–54°C to +150°C). For complete Agency Listings: See page 20.
†Steam 200 psi at +388°F max. Engineering information is available for specific critical temperature requirements, contact Aeroquip.
92
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Special Application Wt. Per Ft. (lbs.)
Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
–15S
–10
–4S
–5
–16
–14
–0622S
.28
–5S
–16
–6S
–8
–20
–20
–0630S
.42
–6S
–22
–7S
–10
–24
–22
–0630S
.43
–7S
–30
–9S
–11
–28
–26
–0648S
.55
–9S
–30
–8S
–28
–32
–30
–0648S
.79
–10S
–16S
–30
–59
–42
–0648S
1.35
–11S
–12S
–16
–54
–50
–06664S
–30
Page
CRIMP FITTINGS Spiral Single Skive Crimp
N/A
Field Crimp
N/A
Flat Crimp
188
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
222
Sockets
108
Assembly
242
.20
–15S
–12
–3S
–5
–16
–16
–0622S
CRIMP FITTINGS
.34
–5S
–16
–14S
–9
–20
–22
–0648S
Spiral Single Skive Crimp
N/A
.48
–6S
–16
–6S
–2S
–24
–26
–0648S
Field Crimp
N/A
Flat Crimp
188
.51
–7S
–22
–7S
–11
–28
–30
–0648S
.63
–9S
–22
–9S
–28
–32
–32
–0648S
.88
–10S
–30
–10S
–14
–40
–42
–0648S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
222
Sockets
108
Assembly
242
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used. **Contact Aeroquip for recommendations.
93
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Hose
.16
Fitting Reference
Hose
Special Application Hose
Teflon hose
FC186
Construction: Extruded Teflon tube with stainless steel single wire braid. Application: Hot air, steam, compressor discharge and most chemical applications. Not recommended for steam-cold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +400°F (–54°C to +204°C). For complete Agency Listings: See page 20.
Teflon hose
2807
Construction: Extruded Teflon tube with stainless steel single wire braid. Application: Hot air, steam, compressor discharge and most chemical applications. Not recommended for steam-cold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –100°F to +450°F (–73°C to +232°C). For complete Agency Listings: See page 20.
Teflon hose Conductive
FC465
Construction: Conductive extruded black Teflon tube with stainless steel single wire braid. Application: Steam, compressor discharge and most chemical applications. Not recommended for steam-cold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –100°F to +450°F (–73°C to +232°C). For complete Agency Listings: See page 20.
Part Number
Hose I.D. (inches)
Hose O.D. (inches)
Max.† Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
Vacuum Service (in./Hg)
FC186–04
.19
.30
1000
6000
2.00
28
FC186–05
.26
.37
1000
6000
3.00
28
FC186–06
.32
.43
1000
6000
4.00
28 ‡
FC186–08
.42
.54
750
4500
5.25
28 ‡
FC186–10
.51
.63
600
4000
6.50
28 ‡
FC186–12
.64
.76
600
4000
7.75
28 ‡
2807–3
.14
.25
3000
12000
1.50
28
2807–4
.19
.30
3000
12000
2.00
28
2807–5
.26
.37
3000
12000
3.00
28
2807–6
.32
.43
2500
10000
4.00
28 ‡
2807–8
.42
.54
2000
8000
5.25
28 ‡
2807–10
.51
.63
1500
6000
6.50
28 ‡
2807–12
.64
.76
1200
4800
7.75
28 ‡
2807–16
.88
1.03
1000
4000
9.00
12 ‡
2807–20
1.12
1.29
625
2500
16.00
12 ‡
FC465–03
.14
.25
3000
12000
1.50
28
FC465–04
.19
.30
3000
12000
2.00
28
FC465–05
.26
.37
3000
12000
3.00
28
FC465–06
.32
.43
2500
10000
4.00
28 ‡
FC465–08
.42
.54
2000
8000
5.25
28 ‡
FC465–10
.51
.63
1500
6000
6.50
28 ‡
FC465–12
.64
.76
1200
4800
7.75
28 ‡
FC465–16
.88
1.03
1000
4000
9.00
12 ‡
FC465–20
1.12
1.29
625
2500
16.00
12 ‡
† Steam 200 psi at +388°F max. Engineering information is available for specific critical temperature requirements. Contact Aeroquip. ‡ Maximum negative pressure shown for –16 and larger are suitable for hose which has suffered no external damage or kinking. If greater negative pressures are required for –16 and larger hoses, the use of an internal support coil is recommended. Use of an internal support coil in –06 and larger Teflon hose is recommended for tube support where extended or continuous service at high temperature together with low or negative pressure is expected.
94
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Special Application Wt. Per Ft. (lbs.)
Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–4
–18
–8
–0622S
CRIMP FITTINGS
.07
–4
–19
–9
–0622S
Spiral Single Skive Crimp
N/A
.08
–6
–01
222005–23C
–10
–0622S
Field Crimp
N/A
Flat Crimp
186
.10
–1S
–6
–1S
–1
222005–21C
–12
–12
–0622S
.14
–1S
–8
–13S
–21
222005–21C
–16
–14
–0630S
.16
–2S
–10
–3S
–4
222005–13C
–16
–16
–0603S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
TTC12
N/A
Internal Skive
N/A
Sockets
107
REUSABLE FITTINGS
222
Sockets
108
Assembly
240
.04
–4
–18
–7
–0622S
CRIMP FITTINGS
.06
–4
–18
–8
–0622S
Spiral Single Skive Crimp
N/A
.08
–4
–19
–9
–0622S
Field Crimp
N/A
Flat Crimp
186
.10
–6
-17S
–01
222005–23C
–10
–0622S
Global Skive Nipples
N/A
OTC
N/A
TTC
N/A
.12
–1S
–8
–1S
–1
222005–10C
–12
–12
–0622S
.16
–2S
–8
–3S
–21
222005–21C
–16
–14
–0630S –0630S
TTC12
N/A
Internal Skive
N/A
–0630S
Sockets
107
–0648S
REUSABLE FITTINGS
222
Sockets
108
Assembly
240
.18 .26 .34
–2S –3S –5S
–10 –12 –16
–3S
–4
–5S
–23
–6S
–24
222005–13C 222005–14C 222005–15C
–16 –20 –24
–16 –20 –24
.04
–4
–18
–9
–0622S
CRIMP FITTINGS
.06
–4
–18
–9
–0622S
Spiral Single Skive Crimp
N/A
.08
–4
–19
–10
–0622S
Field Crimp
N/A
Flat Crimp
186
.10
–6
–01
222005–23C
–12
–11
–0622S
–1
222005–21C
–12
–13
–0622S
.12 .16 .18
–1S –1S –2S
–8 –8 –10
–1S –13S –3S
–21 –4
222005–21C 222005–13C
–16 –16
–14 –16
Global Skive Nipples
N/A
OTC
N/A
–0622S
TTC
N/A
–0622S
TTC12
N/A
Internal Skive
N/A
.26
–3S
–12
–5S
–23
222005–14C
–20
–20
–0648S
Sockets
107
.34
–5S
–16
–6S
–24
222005–15C
–24
–24
–0648S
REUSABLE FITTINGS
222
Sockets
108
Assembly
240
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
95
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Hose
.06
Hose
Special Application Hose
Teflon hose
2808
Part Number
Hose I.D. (inches)
Hose O.D. (inches)
Max.† Oper. Pressure (psi)
Min. Burst Pressure (psi)
Min. Bend Radius (inches)
2808–8
.42
.58
2750
11000
4.62
28‡
2808–10
.51
.68
2500
10000
5.50
28‡
2808–12
.64
.81
1750
7000
6.50
20‡
2808–16
.88
1.09
1500
6000
7.38
15‡
2808–20
1.12
1.35
1125
4500
11.00
15‡
2808–24
1.38
1.62
800
3200
14.00
15‡
FC469–06
.30
.48
4000
16000
2.50
28‡
FC469–08
.39
.61
4000
16000
2.88
28‡
FC469–10
.49
.72
4000
16000
3.25
28‡
FC469–12
.60
.88
4000
16000
3.88
28‡
Vacuum Service (in./Hg)
Construction: Extruded Teflon tube with double stainless steel braids. Application: Hot air, steam and most chemical applications. Not recommended for steam-cold water cycling. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –100°F to +450°F (–73°C to +232°C). For complete Agency Listings: See page 20.
Teflon hose Conductive
FC469
Construction: Conductive extruded Teflon tube with stainless steel single wire braid, –12 has two stainless steel wire braids. Application: High pressure chemical and fluid transfer. For more information on specific fluid applications and high temperature ratings, see pages 22-26. Operating Temperature Range: –65°F to +400°F (–54°C to +204°C). For complete Agency Listings: See page 20. † Steam 200 psi at +388°F max. Engineering information is available for specific critical temperature requirements. Contact Aeroquip. ‡ Maximum negative pressure shown for –16 and larger are suitable for hose which has suffered no external damage or kinking. If greater negative pressures are required for –16 and larger hoses, the use of an internal support coil is recommended. Use of an internal support coil in –06 and larger Teflon hose is recommended for tube support where extended or continuous service at high temperature together with low or negative pressure is expected.
96
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Special Application Wt. Per Ft. (lbs.)
Steel Prot. Coil Spring* 900564 (dash size)
Plastic Coil Sleeve 900952 (dash size)
Steel Prot. Coil Sleeve* 900705 (dash size)
Support Clamp 900729 (dash size)
Internal Support Coil
Nylon Sleeve* FC425 (dash size)
Firesleeve* 624 (dash size)
Firesleeve Clamp FF9217 (dash size)
Fitting Reference
Page
–12S
–6
–1S
–2
222005–10C
–12
–16
–0622S
.26
–2S
–8
–2S
–3
222005–21C
–16
–18
–0630S
Spiral Single Skive Crimp
N/A
.30
–14S
–10
–3S
–5
222005–13C
–16
–20
–0630S
Field Crimp
N/A
Flat Crimp
N/A
.44 .57 .70
–5S –7S –7S
–16 –16 –22
–5S
–8
–6S
–25
–7S
–11
222005–14C 222005–15C 222005–17C
–20 –24 –28
–26 –32 –38
–0648S
Global
–0648S
Skive Nipples
N/A
OTC
N/A
TTC
N/A
–0648S
.17
–1S
–6
–1S
–1
222005–23C
–12
–12
–0622S
.24
–1S
–8
–13S
–21
222005–10C
–16
–14
–0622S
.29
–12S
–10
–2S
–4
222005–21C
–16
–16
–0622S
.44
–2S
–12
–3S
–6
222005–11C
–20
–18
–0622S
TTC12
N/A
Internal Skive
N/A
Sockets
N/A
REUSABLE FITTINGS
224
Sockets
108
Assembly
240
Contact Aeroquip for fitting information.
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
97
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Hose
.20
CRIMP FITTINGS
Hose
Avoid Downtime!
The 3 minute crimp hose assembly system
Match it.
Mate it.
Install it.
Match the rings on the hose with the rings on the fitting.
Match the hose color and size with the color and size on the crimp die cage.
The result: a factory-quality hose assembly in less than 3 minutes
Request Bulletin JA592 for complete information on 98
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Hose
Hose 99
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Hose
Hose
Request Bulletin JA592 for complete information on
100
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FITTINGS Fittings
Fluid Conveying Products FITTING INDEX by HOSE STYLE Description Page SPIRAL SINGLE SKIVE CRIMP FITTINGS 1508, FC136, FC250A, FC323, FC324, FC254, GH493........................148-153 FC324 ........................................................155 FC254, FC273 ....................................161-167 CRIMP FITTINGS 1508, FC136, FC250A, FC254 FC323, FC324 ............................................154 2661, FC318 ..............................................161 FC202 ........................................................180 FLAT CRIMP FITTINGS 2807, FC186, FC465 ..........................186-187 FC363, FC364, FC563 ........................188-189 FIELD CRIMP FITTINGS 2583, 2661, FC211, FC212, FC318, FC474, GH663, GH793 ..........156-160 GLOBAL CRIMP FITTINGS Global Skive Nipples ISA Socket: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681 ................................................123-147 ISB Socket: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195 GH781 ................................................123-147 Global OTC 2583, 2661, FC318, FC466, FC498 ....................................123-147 Global TTC (MatchMate Plus) 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681, GH683, GH781, GH793......................123-147 Global TTC12 (MatchMate Plus) 2661-12, FC136 -6 thru -24, FC250A, FC318-12, GH493 ..............................123-147
Description Page INTERNAL SKIVE CRIMP FITTINGS FC136, FC250A, FC254, FC323, FC324..................................................168-173 FC273 ........................................................173 FC273, FC325 ....................................174-178 FC606 ........................................................179 O-RINGS ............................................227-228 O-RING KITS ............................................227 REUSABLE FITTINGS 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558 ............190-196 1540, FC202, FC558 (Bump Tube O-Ring Seal) ........................197 FC372, FC373 ............................................198 FC211, GH663 (Thru the Cover) ......198-200 FC310, FC510 ....................................200-203 1529, 2766, 2781, FC195 ..................203-207 FC212, GH793 (Thru the Cover) ......208-209 1508 ....................................................209-212 FC136, FC250A, FC324, GH493 ........212-215 FC136 ........................................................216 1525, 2556, 2565, 2575 FC332, (SOCKETLESS)......................216-219 2550, 2554, 2555, 2570 ............................219 FC363, FC364, FC563 ................................222 FC252, FC352 (Band Clamp) ....................220 FC318, 2661 (Band Clamp) ......................220 1531, 1531A (Railroad Assemblies) ........221 2807, FC186, FC465 ..........................222-224 2808 ..........................................................224 SPLIT FLANGES ................................225-226 SPLIT FLANGE KITS ................................226 SWAGE FITTINGS FC372, FC373, FC374, FC375, FC390, FC690 ....................................181-184 FC700, FC701, FC702 ................................185
GENERAL INDEX Description Page Spiral Single Skive Crimp Fittings 148-153, 155,161-167 Field Crimp Fittings ..........................156-160 Flat Crimp Fittings ............................186-189 Fluid Compatibility............................120-122 Fluid Connectors/Identification ........109-119 Global Crimp Fittings........................123-147 Global Fitting Identification ....................107 Global OTC (Over the Cover) ..........123-147 Global Skive Nipples ........................123-147 Global Socket Data ..................................107 Global TTC (Thru the Cover) ............123-147 Global TTC 12 (Thru the Cover Spiral) ................123-147 Hose to Fitting Reference Chart ..............102 How to Order ....................................105-106 Internal Skive Crimp Fittings............168-179 O-Rings ..............................................227-228 Part Number Index............................103-104 Polyon Swage Fittings ......................181-184 Reusable Fittings ..............................190-224 Socket Data – Crimp ................................107 Reusable ..............................................108 Split Flanges ......................................225-226 Swage Fittings ..................................181-185
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101
Hose to Fitting Chart HOSE TO FITTING PAGE REFERENCE CHART
FC136 186
FC194 FC195
107 123
107
123
107
FC510
212 108
FC558
222 108
FC563
123
123
SOCKETS
SOCKETS SPIRAL SINGLE SKIVE SWAGE 107
200 108 190 108
188
107
FC606
180
INTERNAL SKIVE
TTC12
TTC
SKIVE NIPPLES OTC
FLAT CRIMP
HOSE PART NO.
FIELD CRIMP
GLOBAL
CRIMP
SOCKETS
SOCKETS SPIRAL SINGLE SKIVE SWAGE
INTERNAL SKIVE
123 168 107 148
FC186
FC202
TTC12
TTC
SKIVE NIPPLES OTC
FLAT CRIMP
FIELD CRIMP
HOSE PART NO.
CRIMP
Fittings
GLOBAL
REUSABLE
REUSABLE FITTINGS
CRIMP FITTINGS
REUSABLE
REUSABLE FITTINGS
CRIMP FITTINGS
222 108
179 107
203 108
FC690
181
190 108
FC700
185
FC211
156
123
123
107
198 108
FC701
185
FC212
156
123
123
107
208 108
FC702
185
190 108
302A
190 108
303
190 108
FC234 FC235 FC250A
123 168 107 148
FC252
212 108
1503
220
1508
148 168 107 161
FC254 FC273
190 108
FC318
161 156
123
123
123 123 123 123
200 108 107
220
FC321
190 108
FC323 FC324
168 107 148 148 168 107 155
FC325
174 107
212 108
FC332
216
FC350
190 108
FC352
220
FC355
190 108
FC363
188
107
222 108
FC364
188
107
222 108
FC372
181 198
FC373
181 198
FC374
181
FC375
181
221 108 221 108
1540
190 108
2550
219 108
2554
219 108
2555
219 108
2556
216
2565
216
2570
219 108
2575
216
2580 2583
190 108 156
123
107
2651 2661
190 108 161 156
123 123 123 123
107
2681
123
107
2766
123
107
123 186
181
FC465
186
FC466
107 123
FC469
220 108
123
123
GH195
123
123
GH493
123 156
GH681 156
123 123 123
107
203 108 222 108
107 148
212 108 198 108
123
123
107
123
123
107
123
123
107
123
123
107
GH683
123
GH781 GH793
203 108
224 108
GH194
GH663
220
107
2808
FC390
203 108
1531A
2807
FC377
FC498
107
1531
2781
FC376
FC474
123
209 108 216
1529
FC300 156
107 148
1525
173 107 161
FC310
190 108 123
156
102
Courtesy of Aeroquip.cc
208 108
Part Number Index Part Number
Page
1B*FHA* . . 1B*FHB* . . 1B*FHD* . . 1B*FHE* . . 1B*FHF* . . 1B*FHG* . . 1B*FL* . . . 1B*FLA* . . 1B*FLB* . . 1B*FLD* . . 1B*FLE* . . 1B*FLF* . . 1B*FLG* . . 1B*JF* . . . 1B*KF* . . . 1B*KS* . . . 1B*KSA* . . 1B*KSB* . . 1B*SL* . . . 1BA*FJ* . . 1BA*FJA* . 1BA*FJB* . 1BA*FJC* . 1BA*FR* . . 1BA*FRA* . 1BA*FRB* . 1BA*FRC* . 1BA*FS* . . 1BA*MB* . 1BA*MJ* . 1BA*MP* . 1BA*MR* . 1G*BF* . . . 1G*BFA* . . 1G*BFB* . . 1G*BP* . . . 1G*BT* . . . 1G*DL* . . . 1G*DLA* . 1G*DLB* . . 1G*DK* . . . 1G*DS* . . . 1G*DSA* . 1G*DSB* . 1G*EK* . . . 1G*FL* . . . 1G*FLA* . . 1G*FLB* . . 1G*FLG* . . 1G*JF* . . . 1G*JM* . . 1G*KF* . . . 1G*KS* . . . 1G*KSA* . 1G*KSB* . 1G*SL* . . . 1GA*FJ* . . 1GA*FJA* . 1GA*FJB* . 1GA*FJC* . 1GA*FR* . . 1GA*FRA* 1GA*FRB* 1GA*FRC* 1GA*FS* . . 1GA*MB* . 1GA*MF* . 1GA*MFA* 1GA*MFB* 1GA*MJ* . 1GA*MP* . 1GA*MR* . 1GA*PS* . 1S*BF* . . . 1S*BFA* . . 1S*BFB* . . 1S*BP* . . . 1S*BT* . . . 1S*DL* . . . 1S*DLA* . . 1S*DLB* . . 1S*DK* . . . 1S*DS* . . . 1S*DSA* . 1S*EK* . . . 1S*FL* . . . 1S*FLA* . . 1S*FLB* . . 1S*FLD* . . 1S*FLE* . . 1S*FLG* . . 1S*JF* . . . 1S*JM* . . . 1S*KF* . . . 1S*KS* . . .
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Part Number
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1S*KSA* . . . . . . . . . . .147 1S*KSB* . . . . . . . . . . .147 1S*SL* . . . . . . . . . . . .132 1SA*FJ* . . . . . . . . . . .124 1SA*FJA* . . . . . . . . . .125 1SA*FJB* . . . . . . . . . .126 1SA*FJC* . . . . . . . . . .127 1SA*FR* . . . . . . . . . . .129 1SA*FRA* . . . . . . . . . .130 1SA*FRB* . . . . . . . . . .131 1SA*FRC* . . . . . . . . . .131 1SA*FS* . . . . . . . . . . .128 1SA*MB* . . . . . . . . . .128 1SA*MF* . . . . . . . . . .132 1SA*MFA* . . . . . . . . .132 1SA*MFB* . . . . . . . . .133 1SA*MJ* . . . . . . . . . .127 1SA*MP* . . . . . . . . . .123 1SA*MR* . . . . . . . . . .132 1SA*PS* . . . . . . . . . . .123 07.001 . . . . . . . . . . . . .219 07.002 . . . . . . . . . .195,196 07.003 . . . . . . . . . . . . .195 07.005 . . . . . . . . . . . . .206 07.006 . . . . . . . . . . . . .219 07.013 . . . . . . . . . . . . .206 07.020 . . . . . . . . . . . . .206 07.021 . . . . . . . . . . . . .218 07.024 . . . . . . . . . . . . .195 07.025 . . . . . . . . . . . . .218 07.026 . . . . . . . . . . . . .195 07.036 . . . . . . . . . . . . .195 07.078 . . . . . . . . . . . . .206 07.114 . . . . . . . . . . . . .219 07.122 . . . . . . . . . . . . .218 07.155 . . . . . . . . . . . . .196 07.327 . . . . . . . . . . . . .207 07.329 . . . . . . . . . . . . .207 07.340 . . . . . . . . . . . . .194 07.390 . . . . . . . . . . . . .218 07.420 . . . . . . . . . . . . .206 07.421 . . . . . . . . . . . . .194 401 . . . . . . . . . . . . . . .190 403 . . . . . . . . . . . . . . .193 406 . . . . . . . . . . . . . . .190 411 . . . . . . . . . . . . . . .190 44-411 . . . . . . . . . . . . .190 412 . . . . . . . . . . . . . . .190 44-412 . . . . . . . . . . . . .190 458 . . . . . . . . . . . . . . .221 1206 . . . . . . . . . . . . . .108 1208 . . . . . . . . . . . . . .108 1210 . . . . . . . . . . . . . .108 1212 . . . . . . . . . . . . . .108 1214 . . . . . . . . . . . . . .108 1219 . . . . . . . . . . . . . .108 2038 . . . . . . . . . . . . . .220 4007 . . . . . . . . . . . . . .108 4010 . . . . . . . . . . . . . .108 4013 . . . . . . . . . . . . . .108 4401 . . . . . . . . . . . . . .190 4402 . . . . . . . . . . . . . .191 4411 . . . . . . . . . . . . . .190 4412 . . . . . . . . . . . . . .190 4414 . . . . . . . . . . . . . .191 4706 . . . . . . . . . . . . . .210 4720 . . . . . . . . . . . . . .204 4721 . . . . . . . . . . . . . .203 259-4721 . . . . . . . . . . .203 4725 . . . . . . . . . . . . . .203 4729 . . . . . . . . . . . . . .209 4730 . . . . . . . . . . . . . .210 4738 . . . . . . . . . . . . . .216 4739 . . . . . . . . . . . . . .216 4740 . . . . . . . . . . . . . .217 4741 . . . . . . . . . . . . . .216 4742 . . . . . . . . . . . . . .217 4743 . . . . . . . . . . . . . .217 4744 . . . . . . . . . . . . . .204 4745 . . . . . . . . . . . . . .204 4750 . . . . . . . . . . . . . .217 4753 . . . . . . . . . . . . . .216 4767 . . . . . . . . . . . . . .205 4772 . . . . . . . . . . . . . .217 4775 . . . . . . . . . . . . . .192 4776 . . . . . . . . . . . . . .192 4777 . . . . . . . . . . . . . .192 4779 . . . . . . . . . . . . . .192 4790 . . . . . . . . . . . . . .205 4797 . . . . . . . . . . . . . .216 22012 . . . . . . . . . . . . .228 22033 . . . . . . . . . . . . .228 22046 . . . . . . . . . .227-228 22068 . . . . . . . . . . . . .228 22546 . . . . . . . . . .227-228
.137 .138 .137 .138 .137 .138 .133 .134 .135 .135 .136 .136 .136 .146 .146 .147 .147 .147 .132 .124 .125 .126 .127 .129 .130 .131 .131 .128 .128 .127 .123 .132 .139 .140 .140 .141 .141 .142 .142 .143 .143 .144 .144 .145 .145 .133 .134 .135 .136 .146 .139 .146 .147 .147 .147 .132 .124 .125 .126 .127 .129 .130 .131 .131 .128 .128 .132 .132 .133 .127 .123 .132 .123 .139 .140 .140 .141 .141 .142 .142 .143 .143 .144 .144 .145 .133 .134 .135 .135 .136 .136 .146 .139 .146 .147
Page
Part Number
Page
22617 . . . . . . . . . .227-228 449-74446 . . . . . . . . . .226 190000 . . . . . . . . . . . .191 190111 . . . . . . . . . . . .193 190231 . . . . . . . . . . . .220 190235 . . . . . . . . . . . .193 190260 . . . . . . . . . . . .191 190261 . . . . . . . . . . . .191 190263 . . . . . . . . . . . .204 190264 . . . . . . . . . . . .204 190265 . . . . . . . . . . . .191 190276 . . . . . . . . . . . .193 190277 . . . . . . . . . . . .193 190287 . . . . . . . . . . . .204 190295 . . . . . . . . . . . .191 190296 . . . . . . . . . . . .191 190297 . . . . . . . . . . . .191 190299 . . . . . . . . . . . .191 190301 . . . . . . . . . . . .191 190302 . . . . . . . . . . . .191 190326 . . . . . . . . . . . .217 190327 . . . . . . . . . . . .217 190328 . . . . . . . . . . . .217 190350 . . . . . . . . . . . .193 190371 . . . . . . . . . . . .193 190414 . . . . . . . . . . . .204 190463 . . . . . . . . . . . .191 190464 . . . . . . . . . . . .203 190468 . . . . . . . . . . . .210 190469 . . . . . . . . . . . .210 190470 . . . . . . . . . . . .210 190516 . . . . . . . . . . . .217 190528 . . . . . . . . . . . .210 63-190535 . . . . . . . . . .224 63-190600 . . . . . . . . . .222 190604 . . . . . . . . . . . .219 190605 . . . . . . . . . . . .219 190606 . . . . . . . . . . . .219 190607 . . . . . . . . . . . .220 190608 . . . . . . . . . . . .220 190609 . . . . . . . . . . . .220 63-190626 . . . . . . . . . .223 38-190627 . . . . . . . . . .222 38-190628 . . . . . . . . . .224 190672 . . . . . . . . . . . .216 190718 . . . . . . . . . . . .223 190742 . . . . . . . . . . . .224 190772 . . . . . . . . . . . .223 190800 . . . . . . . . . . . .219 190773 . . . . . . . . . . . .223 190846 . . . . . . . . . . . .192 190933 . . . . . . . . . . . .212 190934 . . . . . . . . . . . .212 190935 . . . . . . . . . . . .213 190936 . . . . . . . . . . . .214 190937 . . . . . . . . . . . .215 190944 . . . . . . . . . . . .217 190950 . . . . . . . . . . . .224 63-190990 . . . . . . . . . .223 190992 . . . . . . . . . . . .212 190997 . . . . . . . . . . . .211 191000 . . . . . . . . . . . .203 38-191074 . . . . . . . . . .223 191321 . . . . . . . . . . . .217 191395 . . . . . . . . . . . .192 472003 . . . . . . . . . . . .210 474403 . . . . . . . . . . . .210 474503 . . . . . . . . . . . .211 476003 . . . . . . . . . . . .211 476703 . . . . . . . . . . . .211 479001 . . . . . . . . . . . .211 479003 . . . . . . . . . . . .211 479301 . . . . . . . . . . . .219 479501 . . . . . . . . . . . .219 479601 . . . . . . . . . . . .219 900774 . . . . . . . . . . . .220 FA2877NPNO120 . . . .221 FA5644NPNO120 . . . .221 FC1347 . . . . .107,188-189 FC1349 . . . . . . . . .188-189 FC1373 . . . . . . . . .188-189 FC1389 . . . . .188-189,222 FC1410 . . . . . . . . .151-155 FC1411 . . . . . . . . .148,155 FC1531 . . . . . . . . .188,189 FC1586 . . . . . . . . . . . .108 FC1601 . . . . . . . . .107,179 FC1941 . . . . . . . . . . . .108 FC2119 . . . . . . . . . . . .226 FC2383 . . . . . . . . . . . .108 FC2540 . . . . .107,168-178 FC2542 . . . . . . . . . . . .108 FC2642 . . . . . . . . . . . .108 FC2652 . . . . . . . . . . . .108 FC2697 . . . . . . . . .168,174
Part Number FC2710 FC2713 FC2717 FC3023 FC3425 FC3443 FC3471 FC3596 FC3680 FC3696 FC4014 FC4049 FC4050 FC4051 FC4052 FC4053 FC4054 FC4098 FC4373 FC4374 FC4387 FC4507 FC4513 FC4562 FC4564 FC4571 FC4582 FC4612 FC4957 FC4960 FC5014 FC5026 FC5049 FC5050 FC5051 FC5052 FC5053 FC5054 FC5060 FC5075 FC5098 FC5130 FC5131 FC5133 FC5135 FC5136 FC5137 FC5138 FC5139 FC5140 FC5141 FC5142 FC5143 FC5144 FC5258 FC5275 FC5321 FC5322 FC5323 FC5325 FC5327 FC5329 FC5370 FC5371 FC5372 FC5373 FC5374 FC5379 FC5380 FC5387 FC5432 FC5503 FC5504 FC5507 FC5513 FC5560 FC5562 FC5564 FC5571 FC5582 FC5612 FC5805 FC5806 FC5807 FC5808 FC5809 FC5810 FC5811 FC5812 FC5813 FC5814 FC5847 FC5848
Page
. . . . . . . . .168,174 . . . . . . . . . . . .226 . . . . .107,168-178 . . . . . . . .107, 161 . . . . . . . . . . . .226 . . . . . .107,186,187 . . . . .107,148-154 . . . . .107,186-187 . . . . . . . . . . . .186 . . . . . . . . . . . .187 . . . . . . . . .168,174 . . . . . . . .169, 176 . . . . . . . . . . . .169 . . . . . . . . .170,177 . . . . . . . . . . . .170 . . . . . . . . .172,177 . . . . . . . . . . . .171 . . . . . . . . . . . .187 . . . . . . . . .171,177 . . . . . . . . .170,176 . . . . . . . . .170,176 . . . . . . . . . . . .169 . . . . . . . . . . . .171 . . . . . . . . .168,175 . . . . . . . . .169,175 . . . . . . . . .168,175 . . . . . . . . . . . .177 . . . . . . . . . . . .170 . . . . . . . . . . . .150 . . . . . . . . . . . .152 . . . . . . . . . . . .168 . . . . . . . . . . . .168 . . . . . . . . . . . .169 . . . . . . . . . . . .169 . . . . . . . . . . . .170 . . . . . . . . . . . .170 . . . . . . . . . . . .172 . . . . . . . . . . . .171 . . . . . . . . . . . .214 . . . . . . . . . . . .199 . . . . . . . . . . . .187 . . . . . . . . . . . .200 . . . . . . . . . . . .200 . . . . . . . . . . . .200 . . . . . . . . . . . .201 . . . . . . . . . . . .201 . . . . . . . . . . . .201 . . . . . . . . . . . .201 . . . . . . . . . . . .201 . . . . . . . . . . . .201 . . . . . . . . . . . .202 . . . . . . . . . . . .201 . . . . . . . . . . . .201 . . . . . . . . . . . .200 . . . . . . . . . . . .168 . . . . . . . . . . . .180 . . . . . . . . . . . .174 . . . . . . . . . . . .174 . . . . . . . . . . . .174 . . . . . . . . . . . .176 . . . . . . . . . . . .177 . . . . . . . . . . . .177 . . . . . . . . . . . .176 . . . . . . . . . . . .177 . . . . . . . . . . . .176 . . . . . . . . . . . .171 . . . . . . . . . . . .170 . . . . . . . . . . . .200 . . . . . . . . . . . .201 . . . . . . . . . . . .170 . . . . . . . . . . . .207 . . . . . . . . . . . .175 . . . . . . . . . . . .171 . . . . . . . . . . . .169 . . . . . . . . . . . .171 . . . . . . . . . . . .175 . . . . . . . . . . . .168 . . . . . . . . . . . .169 . . . . . . . . . . . .168 . . . . . . . . . . . .171 . . . . . . . . . . . .170 . . . . . . . . . . . .181 . . . . . . . . . . . .181 . . . . . . . . . . . .181 . . . . . . . . . . . .182 . . . . . . . . . . . .182 . . . . . . . . . . . .182 . . . . . . . . . . . .183 . . . . . . . . . . . .183 . . . . . . . . . . . .183 . . . . . . . . . . . .183 . . . . . . . . . . . .217 . . . . . . . . . . . .217
103
Courtesy of Aeroquip.cc
Fittings
1A*BF* . . . . . . . . . . . .139 1A*BFA* . . . . . . . . . . .140 1A*BFB* . . . . . . . . . . .140 1A*BP* . . . . . . . . . . . .141 1A*BT* . . . . . . . . . . . .141 1A*DK* . . . . . . . . . . . .143 1A*DL* . . . . . . . . . . . .142 1A*DLA* . . . . . . . . . . .142 1A*DLB* . . . . . . . . . . .143 1A*DS* . . . . . . . . . . . .144 1A*DSA* . . . . . . . . . .144 1A*DSB* . . . . . . . . . .145 1A*EK* . . . . . . . . . . . .145 1A*FL* . . . . . . . . . . . .133 1A*FLA* . . . . . . . . . . .134 1A*FLB* . . . . . . . . . . .135 1A*FLD* . . . . . . . . . . .135 1A*FLG* . . . . . . . . . . .136 1A*JF* . . . . . . . . . . . .146 1A*JM* . . . . . . . . . . .139 1A*KF* . . . . . . . . . . . .146 1A*KS* . . . . . . . . . . . .147 1A*KSA* . . . . . . . . . .147 1A*KSB* . . . . . . . . . . .147 1A*SL* . . . . . . . . . . . .132 1AA*FJ* . . . . . . . . . . .124 1AA*FJA* . . . . . . . . . .125 1AA*FJB* . . . . . . . . . .126 1AA*FJC* . . . . . . . . . .127 1AA*FR* . . . . . . . . . . .129 1AA*FRA* . . . . . . . . .130 1AA*FRB* . . . . . . . . . .131 1AA*FRC* . . . . . . . . . .131 1AA*FS* . . . . . . . . . . .128 1AA*MB* . . . . . . . . . .128 1AA*MF* . . . . . . . . . .132 1AA*MFA* . . . . . . . . .132 1AA*MFB* . . . . . . . . .133 1AA*MJ* . . . . . . . . . .127 1AA*MP* . . . . . . . . . .123 1AA*MR* . . . . . . . . . .132 1AA*PS* . . . . . . . . . . .123 1AP*FL* . . . . . . . . . . .133 1AP*FLA* . . . . . . . . . .134 1AP*FLB* . . . . . . . . . .135 1AP*FLD* . . . . . . . . . .135 1AP*FLE* . . . . . . . . . .136 1AP*JF* . . . . . . . . . . .146 1AP*JM* . . . . . . . . . .139 1AP*SL* . . . . . . . . . . .132 1AR*FJ* . . . . . . . . . . .124 1AR*FJA* . . . . . . . . . .125 1AR*FJB* . . . . . . . . . .126 1AR*FJC* . . . . . . . . . .127 1AR*FR* . . . . . . . . . . .129 1AR*FRA* . . . . . . . . . .130 1AR*FRB* . . . . . . . . . .131 1AR*FRC* . . . . . . . . . .131 1AR*MB* . . . . . . . . . .128 1AR*MJ* . . . . . . . . . .127 1AR*MP* . . . . . . . . . .123 1AT*BF* . . . . . . . . . . .139 1AT*BFA* . . . . . . . . . .140 1AT*BFB* . . . . . . . . . .140 1AT*BT* . . . . . . . . . . .141 1AT*DK* . . . . . . . . . . .143 1AT*DL* . . . . . . . . . . .142 1AT*DLA* . . . . . . . . . .142 1AT*DLB* . . . . . . . . . .143 1AT*FLA* . . . . . . . . . .134 1AT*FLB* . . . . . . . . . .135 1AT*FLD* . . . . . . . . . .135 1AT*JF* . . . . . . . . . . .146 1AT*JM* . . . . . . . . . . .139 1AT*SL* . . . . . . . . . . .132 1AV*FJ* . . . . . . . . . . .124 1AV*FJA* . . . . . . . . . .125 1AV*FJB* . . . . . . . . . .126 1AV*FJC* . . . . . . . . . .127 1AV*FR* . . . . . . . . . . .129 1AV*FRA* . . . . . . . . . .130 1AV*FRB* . . . . . . . . . .131 1AV*FRC* . . . . . . . . . .131 1AV*MB* . . . . . . . . . .128 1AV*MJ* . . . . . . . . . .127 1AV*MP* . . . . . . . . . .123 1B*BF* . . . . . . . . . . . .139 1B*BFA* . . . . . . . . . . .140 1B*BFB* . . . . . . . . . . .140 1B*BT* . . . . . . . . . . . .141 1B*DS* . . . . . . . . . . . .144 1B*DSA* . . . . . . . . . .144 1B*DSB* . . . . . . . . . . .145 1B*EK* . . . . . . . . . . . .145 1B*FH* . . . . . . . . . . . .137
Part Number
Part Number Index Part Number
Fittings
FC5848 FC5849 FC5853 FC5936 FC5937 FC5954 FC5957 FC5960 FC5963 FC5965 FC5967 FC5969 FC5973 FC5974 FC5975 FC5976 FC5977 FC5978 FC5979 FC5980 FC5981 FC5982 FC5983 FC5984 FC5985 FC5986 FC5987 FC5988 FC5989 FC5990 FC5991 FC5992 FC5993 FC6216 FC6217 FC6220 FC6330 FC7031 FC7048 FC7049 FC7216 FC7217 FC7220 FC7275 FC7330 FC7370 FC7371 FC7372 FC7373 FC7374 FC7474 FC7573 FC7597 FC7603 FC7606 FC7639 FC7640 FC7646 FC7662 FC7703 FC7713 FC7714 FC7715 FC7740 FC7790 FC7811 FC7882 FC7883 FC7983 FC7984 FC7985 FC7986 FC7987 FC7988 FC7989 FC7990 FC7991 FC7992 FC8152 FC8153
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Page
Part Number
Page
Part Number
.217 .217 .216 .183 .183 .196 .150 .152 .149 .149 .149 .149 .213 .213 .214 .214 .214 .212 .212 .213 .213 .213 .213 .213 .208 .208 .208 .208 .208 .208 .208 .208 .208 .187 .187 .187 .152 .193 .197 .197 .187 .187 .187 .219 .152 .213 .214 .214 .214 .215 .197 .197 .180 .180 .180 .212 .212 .197 .197 .215 .213 .213 .214 .212 .214 .214 .180 .180 .213 .214 .198 .198 .198 .198 .199 .199 .199 .199 .161 .161
FC8155 . . . . . . . . . .161 FC8625 . . . . . . . . . .149 FC8627 . . . . . . . . . .149 FC8724 . . . . . . . . . .151 FC8725 . . . . . . . . . .150 FC8726 . . . . . . . . . .152 FC8727 . . . . . . . . . .153 FC8779 . . . . . . . . . .186 FC8802 . . . . . . . . . .152 FC8853 . . . . . . . . . .150 FC8854 . . . . . . . . . .151 FC8855 . . . . . . . . . .151 FC8856 . . . . . . . . . .153 FC8929 . . . . . . . . . .150 FC9034 . . . . . . . . . .214 FC9062 . . . . . . . . . .224 FC9063 . . . . . . . . . .224 FC9066 . . . . . . . . . .214 FC9118 . . . . . . . . . .214 FC9152 . . . . . . . . . .161 FC9153 . . . . . . . . . .161 FC9155 . . . . . . . . . .161 FC9171 . . . . . . . . . .223 FC9341 . . . . . . . . . .223 FC9459 . . . . . . . . . .214 FC9625 . . . . . . . . . .149 FC9634 . . . . . . . . . .213 FC9724 . . . . . . . . . .151 FC9725 . . . . . . . . . .150 FC9726 . . . . . . . . . .152 FC9727 . . . . . . . . . .153 FC9779 . . . . . . . . . .186 FC9802 . . . . . . . . . .152 FC9846 . . . . . . . . . .186 FC9853 . . . . . . . . . .150 FC9854 . . . . . . . . . .151 FC9855 . . . . . . . . . .151 FC9856 . . . . . . . . . .153 FC9929 . . . . . . . . . .150 FF593 . . . . . . . . . . .226 FF595 . . . . . . . . . . .226 FF824 . . . . . . . . . . .226 FF9016 . . . . . . . . . .227 FF9148 . . . . . . . . . .220 FF9446 . . . . . .227-228 FF9508 . . . . . . . . . .227 FF9509 . . . . . . . . . .227 FF9672 . . . . . . . . . .227 FF9807 . . . . . . . . . .228 FF9855 . . . . . . . . . .228 FF10266-01 . . . . . .227 FF10273-01 . . . . . .227 FF10280-01 . . . . . .227 FF90152 . . . . . . . . .220 FG1125HJH0120 . .221 FG1125KMK0120 . .221 FG1125MMM0120 .221 FG1126HJH0120 . .221 FG1126KMK0120 . .221 FG1126MMM0120 .221 FG1148HJH0120 . .221 FG1148KMK0120 . .221 FG1148MMM0120 .221 FG1276MPM0120 .221 FG1276NPN0120 . .221 FJ5020 . . . . . . . . . .185 FJ5021 . . . . . . . . . .185 FJ5100 . . . . . . . . . .198 FJ5102 . . . . . . . . . .198 FJ6261 . . . . . . . . . .179 FJ6274 . . . . . . . . . .179 FJ6277 . . . . . . . . . .179 FJ6260 . . . . . . . . . .179 FJ7023 . . . . . . . . . .218 FJ7041 . . . . . .188-189 FJ7044 . . . . . . . . . .218 FJ7187 . . . . . . . . . .160 FJ7188 . . . . . . . . . .154 FJ7192 . . . . . . . . . .160 FJ7193 . . . . . . . . . .160
FJ7194 FJ7198 FJ7199 FJ7200 FJ7201 FJ7202 FJ7203 FJ7204 FJ7213 FJ7215 FJ7217 FJ7221 FJ7222 FJ7223 FJ7227 FJ7228 FJ7229 FJ7260 FJ7261 FJ7274 FJ7277 FJ7286 FJ7292 FJ7293 FJ7294 FJ7295 FJ7344 FJ7345 FJ7346 FJ7347 FJ7358 FJ7905 FJ7938 FJ8029 FJ8030 FJ8031 FJ8307 FJ8587 FJ8608 FJ8609 FJ8611 FJ8612 FJ8614 FJ8715 FJ8717 FJ8760 FJ8761 FJ8762 FJ8763 FJ8764 FJ8765 FJ8766 FJ8767 FJ8768 FJ8769 FJ8770 FJ8771 FJ8772 FJ8773 FJ8774 FJ8775 FJ8776 FJ8777 FJ8778 FJ8779 FJ8780 FJ8896 FJ8897 FJ8898 FJ8899 FJ9023 FJ9024 FJ9025 FJ9026 FJ9027 FJ9028 FJ9029 FJ9030 FJ9031 FJ9033
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. . . . . . . . .160 . . . . . . . . .212 . . . . . . . . .199 . . . . . . . . .209 . . . . . . . . .202 . . . . . . . . .202 . . . . . . . . .202 . . . . . . . . .203 . . . . . . . . .212 . . . . . . . . .212 . . . . . . . . .212 . . . . . . . . .209 . . . . . . . . .200 . . . . . . . . .200 . . . . . . . . .200 . . . . . . . . .209 . . . . . . . . .209 . . . . . . . . .179 . . . . . . . . .179 . . . . . . . . .179 . . . . . . . . .179 . . . . . . . . .216 . . . . . . . . .222 . . . . . . . . .222 . . . . . . . . .222 . . . . . . . . .222 . . . . . . . . .209 . . . . . . . . .209 . . . . . . . . .209 . . . . . . . . .209 . . . . . . . . .218 . . . . . . . . .156 . . . . . . . . .185 . . . . . .168,175 . . . . . .168,175 . . . . . .169,175 . . . . . . . . . .154 . . . . . .188-189 . . . . . .173-178 . . . . . . . . . .154 . . . . . .173-178 . . . . . . . . . .154 . . . . . .173-178 . . . . . . . . . .154 . . . . . .173-178 . . . . . . . . . .155 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .152 . . . . . . . . . .152 . . . . . . . . . .152 . . . . . . . . . .152 . . . . . . . . . .153 . . . . . . . . . .153 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .154 . . . . . . . . . .154 . . . . . . . . . .154 . . . . . . . . . .154 . . . . . . . . . .177 . . . . . . . . . .213 . . . . . . . . . .213 . . . . . . . . . .213 . . . . . . . . . .213 . . . . . . . . . .213 . . . . . . . . . .168 . . . . . . . . . .168 . . . . . . . . . .169 . . . . . . . . . .215
FJ9035 FJ9036 FJ9037 FJ9038 FJ9064 FJ9065 FJ9066 FJ9068 FJ9121 FJ9122 FJ9123 FJ9124 FJ9125 FJ9126 FJ9127 FJ9129 FJ9130 FJ9132 FJ9133 FJ9235 FJ9236 FJ9237 FJ9372 FJ9373 FJ9480 FJ9481 FJ9482 FJ9483 FJ9486 FJ9514 FJ9515 FJ9516 FJ9587 FJ9588 FJ9567 FJ9568 FJ9569 FJ9571 FJ9573 FJ9575 FJ9579 FJ9581 FJ9606 FJ9608 FJ9609 FJ9611 FJ9612 FJ9614 FJ9656 FJ9706 FJ9707 FJ9708 FJ9709 FJ9715 FJ9717 FJ9718 FJ9719 FJ9720 FJ9721 FJ9724 FJ9725 FJ9726 FJ9727 FJ9728 FJ9729 FJ9730 FJ9731 FJ9732 FJ9733 FJ9734 FJ9735 FJ9736 FJ9737 FJ9738 FJ9739 FJ9740 FJ9741 FJ9742 FJ9743 FJ9744
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. . . . . . . . .175 . . . . . . . . .175 . . . . . . . . .175 . . . . . . . . .175 . . . . . . . . .207 . . . . . . . . .207 . . . . . . . . .207 . . . . . . . . .216 . . . . . . . . .156 . . . . . . . . .156 . . . . . . . . .156 . . . . . . . . .157 . . . . . . . . .157 . . . . . . . . .157 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .158 . . . . . . . . .185 . . . . . . . . .185 . . . . . . . . .184 . . . . . . . . .184 . . . . . . . . .184 . . . . . . . . . .184 . . . . . . . . . .216 . . . . . . . . . .157 . . . . . . . . . .157 . . . . . . . . . .157 . . . . . .188-189 . . . . . .188-189 . . . . . . . . . .148 . . . . . . . . . .148 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .152 . . . . . . . . . .153 . . . . . . . . . .154 . . . . . . . . . .173 . . . . . . . . . .154 . . . . . . . . . .173 . . . . . . . . . .154 . . . . . . . . . .173 . . . . . .188-189 . . . . . . . . . .194 . . . . . . . . . .194 . . . . . . . . . .194 . . . . . . . . . .194 . . . . . . . . . .154 . . . . . . . . . .173 . . . . . . . . . .178 . . . . . . . . . .178 . . . . . . . . . .178 . . . . . . . . . .178 . . . . . . . . . .199 . . . . . . . . . .199 . . . . . . . . . .199 . . . . . . . . . .199 . . . . . . . . . .202 . . . . . . . . . .202 . . . . . . . . . .202 . . . . . . . . . .202 . . . . . . . . . .205 . . . . . . . . . .205 . . . . . . . . . .205 . . . . . . . . . .205 . . . . . . . . . .211 . . . . . . . . . .211 . . . . . . . . . .211 . . . . . . . . . .212 . . . . . . . . . .215 . . . . . . . . . .215 . . . . . . . . . .215 . . . . . . . . . .215 . . . . . . . . . .215
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Part Number
Page
FJ9745 FJ9746 FJ9747 FJ9759 FJ9760 FJ9761 FJ9762 FJ9763 FJ9764 FJ9765 FJ9766 FJ9767 FJ9768 FJ9769 FJ9770 FJ9771 FJ9772 FJ9773 FJ9774 FJ9775 FJ9776 FJ9777 FJ9778 FJ9779 FJ9780 FJ9781 FJ9782 FJ9783 FJ9784 FJ9785 FJ9786 FJ9787 FJ9788 FJ9789 FJ9790 FJ9791 FJ9792 FJ9793 FJ9794 FJ9795 FJ9796 FJ9797 FJ9798 FJ9799 FJ9800 FJ9801 FJ9802 FJ9891 FJ9892 FJ9893 FJ9894 FJ9896 FJ9897 FJ9898 FJ9899 FJ9900 FJ9901 FJ9902 FJ9903 FJ9915 FJ9916 FJ9917 FT1243 FT1284
. . . . . . . . . .215 . . . . . . . . . .215 . . . . . . . . . .215 . . . . . .148,155 . . . . . .148,155 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .150 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .151 . . . . . . . . . .152 . . . . . . . . . .152 . . . . . . . . . .152 . . . . . . . . . .152 . . . . . . . . . .153 . . . . . . . . . .153 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .149 . . . . . . . . . .161 . . . . . . . . . .161 . . . . . . . . . .163 . . . . . . . . . .163 . . . . . . . . . .163 . . . . . . . . . .163 . . . . . . . . . .164 . . . . . . . . . .164 . . . . . . . . . .164 . . . . . . . . . .164 . . . . . . . . . .165 . . . . . . . . . .165 . . . . . . . . . .165 . . . . . . . . . .165 . . . . . . . . . .166 . . . . . . . . . .166 . . . . . . . . . .162 . . . . . . . . . .162 . . . . . . . . . .162 . . . . . . . . . .162 . . . . . . . . . .162 . . . . . . . . . .162 . . . . . . . . . .159 . . . . . . . . . .159 . . . . . . . . . .159 . . . . . . . . . .159 . . . . . . . . . .154 . . . . . . . . . .154 . . . . . . . . . .154 . . . . . . . . . .154 . . . . . . . . . .167 . . . . . . . . . .167 . . . . . . . . . .167 . . . . . . . . . .167 . . . . . . . . . .148 . . . . . . . . . .148 . . . . . . . . . .161 . . . . . .181-185 . . . . . . . . . .185
How to Order Hose assemblies
Accurate processing and prompt delivery of your order depend on easy identification of your requirements. Please order Aeroquip parts using correct part numbers as described in this catalog. Inquiries and orders should be directed to your Aeroquip Distributor or:
Aeroquip manufactures the terminal ends of our hose fittings to the appropriate requirements established by the SAE. Therefore, the performance ratings of these hose fittings meet the SAE requirements. It is possible to order a hose assembly with a fitting terminal end that has a performance rating lower than the hose rating. When ordering hose assemblies, please keep the terminal end performance rating in mind since this may affect overall hose assembly performance. Many hose assembly components (hose and fittings) are easily assembled in the field. However, factory assembled swaged, crimped and reusable hose assemblies are available. For complete information, contact Aeroquip.
Aeroquip Corporation Americas Industrial Division 1695 Indian Wood Circle P.O. Box 700 Maumee, OH 43537-0700 Phone: 419-891-5100 FAX: 419-891-8790 Part numbers and dash sizes
FT1049 Crimp Machines
Dash size designates the nominal size in 16ths of an inch. This number immediately follows the part number and is separated from it with a dash. Fittings with “FC” or “FJ” part numbers will have the size expressed in four numerals. The first two numerals indicate the size of the connecting end and the second two numerals indicate the size of the hose end. All other fittings are followed by a dash number which is the nominal size of the fitting expressed in 16ths of an inch. Where two dash numbers are given, the first one generally indicates the pipe or port size and the second indicates the tube or hose size. The hose dash number should always be the same as the last dash number on the fitting.
Material designation Most fittings in this catalog have a material designation as part of the part number. An explanation is shown below. 38 Brass nipple, steel socket B Brass 44 Bronze nipple and nut: C Stainless steel brass socket D Aluminum alloy 63 Brass nipple, steel nut S Steel and socket 259 316 Stainless steel 449 Malleable iron
Dimensions Dimensions given in this catalog for Aeroquip products are approximate and should be used for reference only. Exact dimensional information for a given product is subject to change and varying tolerances; contact Aeroquip directly for full current information.
Globally Standardized Pressure Ratings Aeroquip has standardized hose burst and operating pressure ratings in cataloging, worldwide. This move toward standardization will slightly alter some of the pressures ratings listed for hoses in this catalog as pressures are rounded off. This is a paper conversion only. This action has no effect on the actual testing and certification of Aeroquip hoses to stringent product standards.
The FT1049 crimp machine requires the use of a spring loaded backstop in order to properly crimp TTC and TTC12 Global Fittings. All FT1049 crimpers must be adjusted to add the necessary spring, using Part # FT1049-130-5. Contact Aeroquip if you have an FT1049 crimp machine which needs this adjustment. Failure to properly crimp a hose assembly could lead to failure of the assembly and possible injury. WARNING AEROQUIP FITTING TOLERANCES ARE ENGINEERED TO MATCH AEROQUIP HOSE TOLERANCES. THE USE OF AEROQUIP FITTINGS ON HOSE SUPPLIED BY OTHER MANUFACTURERS AND/OR THE USE OF AEROQUIP HOSE WITH FITTINGS SUPPLIED BY OTHER MANUFACTURERS MAY RESULT IN THE PRODUCTION OF UNRELIABLE AND UNSAFE HOSE ASSEMBLIES AND IS NEITHER RECOMMENDED NOR AUTHORIZED BY AEROQUIP. AEROQUIP SHALL NOT BE SUBJECT TO AND DISCLAIMS ANY OBLIGATIONS OR LIABILITIES (INCLUDING BUT NOT LIMITED TO ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT DAMAGES) ARISING OUT OF BREACH OF CONTACT OR OF WARRANTY OR ARISING FROM TORT CLAIMS (INCLUDING WITHOUT LIMITATION NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW WITH RESPECT TO ANY HOSE ASSEMBLIES NOT PRODUCED FROM GENUINE AEROQUIP HOSE FITTINGS, HOSE AND AEROQUIP APPROVED EQUIPMENT, AND IN CONFORMANCE WITH AEROQUIP PROCESS AND PRODUCT INSTRUCTIONS FOR EACH SPECIFIC HOSE ASSEMBLY. FAILURE TO FOLLOW AEROQUIP PROCESS AND PRODUCT INSTRUCTIONS AND LIMITATIONS COULD LEAD TO PREMATURE HOSE ASSEMBLY FAILURES RESULTING IN PROPERTY DAMAGE, SERIOUS INJURY OR DEATH.
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Fittings
How to order
How to Order Global Crimp Sockets, Nipples and Fittings
Crimp fittings
Fittings
Global Part Numbering System Part numbers collapse to the shortest possible number of digits: It is assumed that a global fitting has a straight configuration unless a code is added to designate otherwise. e.g., 1SA8FJ8 has a straight configuration 1SA8FJA8 has a 45° elbow configuration Dashes and unnecessary zeros are not used. e.g., 1/4” is designated by “4” not “–4” or “04” 5 /8” is designated by “10” not “–10”
Fittings are ordered as complete assemblies or as component parts.
Global Crimp Sockets
Complete fitting number:
Complete socket number: Global 2-piece part number Wire braid construction A = Single wire braid B = Double wire braid, four spiral 1508 Hose size*
1S A 8
FJ9896– 20 20 S
Basic part number Pipe or port size Mating hose size Material designation suffix
Global Material Designation Global crimp nipples, sockets and fittings standard material is zinc plated carbon steel. Items so designated in catalog available in stainless steel.
Crimp socket
Global Crimp Nipples/Fittings Complete nipple part number: 1S A 8 FJ A 8 Product group code 1S = Global 2-piece part number 1A = TTC fitting part number 1B = TTC12 fitting part number 1G = OTC Global fitting part number Material stock code If material is round stock, then this position collapses. A = inch hex stock) (metric hex, this position collapses) For 11/4” Braided Hose Fittings: P = 1 wire braid hose socket with no hex R = 1 wire braid hose socket with inch hex T = 2 wire braid hose socket with no hex V = 2 wire braid hose socket with inch hex End connection size* End connection code FR = Female ORS BF = BSP Female Swivel FS = Female SAE Swivel (1 hex) JF = JIS Female Swivel BP = BSP Male Parallel JM = BSP Female Swivel BT = BSP Male Tapered (2 hexes) DK = 24 Male (light duty) KF = Komatsu Female DL = DKO Female Swivel Swivel (light duty) KS = Komatsu Split Flange DS = DKO Female Swivel MB = Male Boss O-Ring (heavy duty) EK = 24 Male (heavy duty) MF = Male Inverted Flare MJ = Male JIC FH = Flange Code 62 MP = Male Pipe FJ = Female JIC Swivel MR = Male ORS FL = Flange Code 61 PS = Pipe Swivel Connecting end configuration code If nipple has a straight configuration, then this position collapses. A = 45° E = 671/2° B = 90°, standard or short drop F = 30° C = 90°, long drop G = 60° D = 221/2° Hose size* Material Designation C = stainless steel, if fitting is zinc plated carbon steel (standard), this position collapses.
FC2717– 20 S
Complete socket number: Basic part number Socket hose size Material designation suffix
Crimp nipple
Complete nipple number:
FC2710– 20– 20 S
Basic part number Socket or port size Socket hose size Material designation suffix
Reusable fittings Fittings are ordered as complete assemblies. Complete number: Basic part number Pipe or port size (in 16ths of an inch) Mating hose size Material designation suffix
*When ordering sizes 3, 4, 5, 6 and 8 the part number requires only single digits
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412– 8– 10 S
Socket Data
Crimp Socket Data —
Socket base part Crimp sockets number
Socket to hose correct combinations Global Skive Socket Identification 1SA sockets are stamped 1SA(size) for one wire braid hose and 1SB sockets are stamped 1SB(size) for two wire braid and four spiral wire 1508 hose. 1SA sockets have one ring and 1SB sockets have two rings grooved around the circumference of each socket.
Global Non-Skive Socket Identification (TTC, TTC-20, and TTC12 Sockets)
1SB
Thru the cover fitting sockets for one wire and two wire braid hose in all sizes except –20 have one and two rings plus a scribe mark and TTC–(size) stamped on the socket. In the –20 size there are two sockets, one for one wire braid hose with one ring on the socket and one for two wire braid hose with two rings on the socket plus a scribe mark. Both –20 sockets have TTC–20 stamped on the sockets. Thru the cover fitting sockets for four spiral hose have four rings plus a scribe mark and TTC12–(size) stamped on the socket.
TTC12-
TTC-
TTC-20
1SA
TTC-20
Global Over the Cover Identification (OTC Sockets)
1SB
1SA
Global Identification Marking Global hose fittings are identified with the Aeroquip trademark and the hose size. In addition, Global sockets are identified with the following: Identification Marking
Fitting Style
Hose/Socket Description
1 ring 1SA(size)
skive
One wire braid hose and skive type socket
2 rings 1SB(size)
skive
Two wire braid hose and skive type socket
2 rings 1 ring 1 scribe mark TTC–(size)
Thru the cover
One wire and two wire braid hose and TTC socket
4 rings 1 scribe mark TTC12–(size)
Spiral thru the cover
Four spiral wire hose and TTC12 socket
FC1410
FC3471 FC1347
FC1601
FC2540
FC2717
FC3023
FC3443
Over the cover Global fitting sockets have 1G(size) and a scribe mark stamped on the socket.
1 ring 1 scribe mark TTC–20
Thru the cover (–20 size only)
One wire braid –20 size hose and TTC socket
2 rings 1 scribe mark TTC–20
Thru the cover (–20 size only)
Two wire braid –20 size hose and TTC socket
1 scribe mark 1G (size)
Over the cover
Textile braid and suction hoses and OTC socket (SAE 100R3, R4 and R6 hose styles)
FC3596 FC1740
Dash sizes
2681 FC194 FC211 FC310 FC510 GH194 GH663 GH681 1508 1529 2766 2781 FC195 FC212 FC466 FC498 GH195 GH781 GH793 1508 FC136 FC250A FC323 FC324 FC136 FC250A FC363 FC364 FC563
–3 to –32 –04 to –20 –04 to –16 –04 to –20 –04 to –20 –04 to –20 –04 to –16 –04 to –8 –6 to –20 –4 to –32 –4 to –32 –4 to –32 –04 to –32 –04 to –32 –04 to –12 –04 to –12 –04 to –32 –04 to –20 –04 to –32 –12, –16 –12, –16 –12, –16 –12, –16 –12, –16 –06 to –10 –08 –08 to –32 –08 to –32 –08 to –32
FC606
–16, –20
FC136 FC250A FC254 FC273 FC323 FC324 FC325 FC254 FC273 FC323 FC324 FC325
–16 to –32 –16 to –32 –08, –16 to –32 –16 –16 to –32 –16 –16 –12 –12, –20 to –32 –12 –12 –12
2661 FC318
–40 –40
2807 FC186 FC465 2807 FC186 FC465
–5, –6, –10 –05, –06, –10 –05, –06, –10 –4, –8, –12, –16 –04, –08, –12 –03, –04, –08, –12, –16 –04 to –12
FC650
1G
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Fittings
Use of the correct Aeroquip socket with a given Aeroquip hose is essential for proper assembly and performance. Virtually all Aeroquip hose sockets are marked with the socket part number and dash size. Using this number, from the following table, the correct hose or hoses may be found and dash sizes matched, to assure the correct combination.
Aeroquip hose base part no.
Socket Data
Fittings
Reusable Socket Data—Socket to hose correction combinations Use of the correct Aeroquip socket with a given Aeroquip hose is essential for proper assembly and performance. Virtually all Aeroquip hose sockets are marked with the
Reusable sockets
Socket base part number
Aeroquip hose base part number
Dash sizes
socket part number and dash size. Using this number, from the table below, the correct hose or hoses may be found and dash sizes matched, to assure the correct combination.
Reusable sockets
Socket base part number
Aeroquip hose base part number
Dash sizes
1508 1529 2766 2781 FC136 FC195 FC250A FC324 GH493
–6 to –16 –16 –16 –16 –08, –16 –16 –08, –16 –08 –20, –24
2807, FC186, FC465
all
1208
2808
all
1210
303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355
–4 to –12
FC1586
FC363, FC364, FC563
–16 to –32
1212
302, 1503, 1540, 2580, 2651, FC234, FC300, FC321, FC350, FC355, FC558
–16 to –48
FC2383
FC136, FC250A
–20, –24
1214
2550, 2554, 2555, 2670
all
FC2542
FC211, GH663
all
1219
1531, 1531A
all
FC310
all
FC510
–04 to –16
FC2652
FC212, GH793
all
FC1941
FC372, FC373
all
1206
4013
FC2642
4007
FC136, FC250A
–6, –12
1529
–4 to –12 –20 to –32 –4 to –12 –20 to –32
2766 4010 2781 FC195
–4 to –12 –20 to –32 –4 to –12 –20 to –32
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How to Identify Fluid Connectors How to Identify Fluid Connectors Fittings
Measuring Tools—Order part number FT1341 for Aeroquip Tool Kit. A seat angle gauge, thread pitch gauge and an I.D./O.D. caliper are necessary to make accurate measurements of commonly used connectors. Aeroquip offers a unique new caliper than offers the capabilities of both a caliper and a seat angle gauge in one unit.
Measure the thread diameter with an I.D./O.D. caliper as shown. Match the measurements to the charts.
I.D./O.D. Angle Gauge Caliper
How to Measure Sealing Surface Angles Female connections are usually measured by inserting the gauge into the connection and placing it on the sealing surface. If the centerlines of the connection and gauge are parallel, the correct angle has been determined.
Thread Pitch Gauge How to Measure Threads Male flare type connectors are usually measured by placing the gauge on the sealing surface. If the centerlines of the connection and gauge are parallel, the correct angle has been determined.
Use a thread pitch gauge to determine the number of threads per inch or the distance between threads in metric connections. Place the gauge on the threads until the fit is snug. Match the measurement to the charts.
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How to Identify
Fittings
How to Measure Non-Threaded connections
Dash Numbers
Four Bolt Flange—First measure the port hole diameter using the caliper. Next, measure the longest bolt hole spacing from centerto-center or measure the flange head diameter. Staplok®—Measure the male diameter with the O.D. portion of the caliper. Measure the female half by inserting the I.D. portion of the caliper into the thru hole.
Most fluid piping system sizes in the United States are measured by dash numbers. These are universally used abbreviations for the size of the component expressed as the numerator of the fraction with the denominator always being 16. For example, a –04 port is 4/16 or 1/4-inch. Dash numbers are usually nominal (in name only) and are abbreviations that make ordering of components easier.
American connections NPTF (National Pipe Tapered Fuel)
NPSM (National Pipe Straight Mechanical)
This connection is still widely used in fluid power systems, even though it is not recommended by the National Fluid Power Association (NFPA) for use in hydraulic applications. The thread is tapered and the seal takes place by deformation of the threads.
This connection is sometimes used in fluid power systems. The female half has a straight thread and an inverted 30° seat. The male half of the connection has a straight thread and a 30° internal chamfer. The seal takes place by compression of the 30° seat on the chamfer. The threads hold the connection mechanically. NOTE: A properly chamfered NPTF male will also seal with the NPSM female.
NPTF Threads Measure thread diameter and subtract 1/4-inch to find the nominal pipe size. Inch Size
Dash Size
Nominal Thread Size
Male Thread O.D. (Inch)
Female Thread I.D. (Inch)
Fraction Decimal Fraction 1
/8
1
/4
3
/8
1
/2
3
/4
1
02
1
04
1
06
3
08
1
12
3
/8-27
13
/4-18
17
/8-18
11
/32 /32 /16
/2-14
27
/4-14
1
1
/32
1 /16 5
.54
1
.68
5
.84
25
/8 /2 /8 /32
1.05
1
1.32
1
.49 .63 .77 .98
Fraction Decimal Fraction Decimal 1
/8-27
13
/32
.41
3
/8
.38
1
/4
04
1
/4-18
17
/32
.54
1
/2
.49
/16
/8
.63
/32
.77
3
/8
06
3
/8-18
11
.68
5
1
/2
08
1
/2-14
27
/32
.84
25
3
/4
12
3
/4-14
11/16
1.05
1
.98
16
1-111/2
15/16
1.32
11/4
1.24
20
11/4-111/2
121/32
1.66
119/32
1.58
1 /4
20
1 /4-11 /2
1 /32
1.66
1 /32
1.58
11/2
24
11/2-111/2
129/32
1.90
113/16
1.82
11/4
2
32
2-11 /2
2 /8
2.38
5
2 /16
2.30
Female Thread I.D. (Inch)
02
1
3
1.24
Male Thread O.D. (Inch)
/8
1
1
Nominal Thread Size
1
1-11 /2
19
Dash Size
.38
16
21
1 /4
Decimal
1
1
1 /16
.41
3
Inch Size
1
1
1
1 /2
24
1 /2-11 /2
1 /32
1.90
113/16
1.82
2
32
2-111/2
23/8
2.38
25/16
2.30
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29
How to Identify Fluid Connectors
American connections SAE J514 Straight Thread O-Ring Boss (ORB)
ORS® SAE J1453 O-Ring Face Seal
Fittings
This port connection is recommended by the NFPA for optimum leakage control in medium and high pressure hydraulic systems. The male connector has a straight thread and an O-Ring. The female port has a straight thread, a machined surface (minimum spotface) and a chamfer to accept the O-Ring. The seal takes place by compressing the O-Ring into the chamfer. The threads hold the connection mechanically. Inch Size 1
/8 /16 1 /4 5 /16 3 /8 1 /2 5 /8 3 /4 1 11/4 11/2 2 3
Dash Size 02 03 04 05 06 08 10 12 16 20 24 32
Nominal Thread Size
Male Thread Female Thread O.D. I.D. (Inch) (Inch) Fraction Decimal Fraction Decimal 5 5 9 /16-24 /16 .31 /32 .27 3 3 11 /8-24 /8 .38 /32 .34 7 7 13 /16-20 /16 .44 /32 .39 1 1 15 /2-20 /2 .50 /32 .45 9 9 17 /16-18 /16 .56 /32 .51 3 3 3 /4-16 /4 .75 /4 .69 7 7 13 /8-14 /8 .88 /16 .81 11/16-12 11/16 1.06 1 .98 15/16-12 15/16 1.31 11/4 1.23 15/8-12 15/8 1.63 19/16 1.54 17/8-12 17/8 1.88 113/16 1.79 21/2-12 21/2 2.50 27/16 2.42
This connection offers the very best leakage control available today. The male connector has a straight thread and an O-Ring in the face. The female has a straight thread and a machined flat face. The seal takes place by compressing the O-Ring onto the flat face of the female, similar to the split flange type fitting. The threads hold the connection mechanically.
Inch Size
Dash Size
1
04 06 08 10 12 16 20 24
4
3
/8 1 /2 5 /8 3 /4 1 11/4 11/2
Nominal Thread Size
Male Thread Female Thread O.D. I.D. (Inch) (Inch) Fraction Decimal Fraction Decimal 9 9 17 /16-18 /16 .56 /32 .51 11 11 5 /16-16 /16 .69 /8 .63 13 13 3 /16-16 /16 .82 /4 .75 15 1-14 1 1.00 /16 .93 13/16-12 13/16 1.19 11/8 1.11 17/16-12 17/16 1.44 13/8 1.36 111/16-12 111/16 1.69 15/8 1.61 2-12 2 2.00 115/16 1.92
SAE J512 Inverted
SAE J514 37°* Hydraulic
This connection is very common in fluid power systems. Both the male and female halves of the connections have 37° seats. The seal takes place by establishing a line contact between the male flare and the female cone seat. The threads hold the connection mechanically. CAUTION: In the –02, –03, –04, –05, –08 and –10 sizes, the threads of the SAE 45° flare and the SAE 37° flare are the same. However, the sealing surface angles are not the same. Inch Size 1
/8 /16 1 /4 5 /16 3 /8 1 /2 5 /8 3 /4 1 11/4 11/2 2 3
Dash Size 02 03 04 05 06 08 10 12 16 20 24 32
Nominal Thread Size
Male Thread Female Thread O.D. I.D. (Inch) (Inch) Fraction Decimal Fraction Decimal 5 5 9 /16-24 /16 .31 /32 .27 3 3 11 /8-24 /8 .38 /32 .34 7 7 13 /16-20 /16 .44 /32 .39 1 1 15 /2-20 /2 .50 /32 .45 9 9 17 /16-18 /16 .56 /32 .51 3 3 11 /4-16 /4 .75 /16 .69 7 7 13 /8-14 /8 .88 /16 .81 11/16-12 11/16 1.06 1 .98 15/16-12 15/16 1.31 11/4 1.23 15/8-12 15/8 1.63 19/16 1.54 17/8-12 17/8 1.88 113/16 1.79 21/2-12 21/2 2.50 27/16 2.42
This connection is frequently used in automotive systems. The male connector can either be a 45° flare in the tube fitting form or a 42° seat in the machined adapter form. The female has a straight thread with a 42° inverted flare. The seal takes place on the flared surfaces. The threads hold the connection mechanically. Inch Size 1
/8 /16 1 /4 5 /16 3 /8 7 /16 1 /2 5 /8 3 /4 3
Dash Size 02 03 04 05 06 07 08 10 12
Nominal Thread Size 5
/16-28 /8-24 7 /16-24 1 /2-20 5 /8-18 11 /16-18 3 /4-18 7 /8-18 11/16-16 3
*This connection was formerly known as JIC.
Male Thread Female Thread O.D. I.D. (Inch) (Inch) Fraction Decimal Fraction Decimal 5 9 /16 .32 /32 .28 3 11 /8 .38 /32 .34 7 13 /16 .44 /32 .40 1 15 /2 .50 /32 .45 5 9 /8 .63 /16 .57 11 5 /16 .69 /8 .63 3 23 /4 .75 /32 .70 7 13 /8 .88 /16 .82 11/16 1.06 1 1.00
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How to Identify SAE J518 4-Bolt Flange*
Fittings
SAE J512 45°
This connection is commonly used in refrigeration, automotive and truck piping systems. The connector is frequently made of brass. Both the male and female connectors have 45° seats. The seal takes place between the male flare the female cone seat. The threads hold the connection mechanically. CAUTION: In the –02, –03, –04, –05, –08 and –10 sizes, the threads of the SAE 45° flare and the SAE 37° flare are the same. However, the sealing surface angles are not the same. Inch Size
Dash Size
Male Thread O.D. (Inch)
Nominal Thread Size
Fraction
Decimal
Female Thread I.D. (Inch) Fraction
Decimal
1
/8
02
5
/16-24
5
/16
.31
9
3
/16
03
3
/8-24
3
/8
.38
11
.34
1
/4
04
7
/16-20
7
/16
.44
13
.39
5
/32 /32 /32
.27
/16
05
1
1
.50
15
/32
.45
3
06
5
5
.63
9
/16
.57
1
08
3
3
.75
11
5
10
7
7
/8
.88
13
3
12
11/16-14
11/16
/8 /2 /8 /4
7
/2-20
/2
/8-18
/8
/4-16
/4
/8-14
/16
This connection is commonly used in fluid power systems. There are two pressure ratings. Code 61 is referred to as the “standard” series and Code 62 is the “6000 psi” series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Code 62 connection. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O-Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. *SAE J518, JIS B 8363, ISO/DIS 6162 and DIN 20066 are interchangeable, except for bolt sizes.
.69
/16
.81
1.06
1
.99
/8
14
11/4-12
11/4
1.25
15/32
1.16
1
16
13/8-12
13/8
1.38
19/32
1.29
®
Staplok (SAE J1467)
Inch Size (Dash Size) 1
/2
(08) 3
/4
This is a radial O-Ring seal connection developed in Germany and commonly used for hydraulic application in underground mines. The male contains an exterior O-Ring and backup ring, plus a groove to accept the “staple”. The female has a smooth bore with two holes for the stable. A “U” shaped retaining clip or staple is inserted through the two holes, passing through the groove in the male to lock the connection together. The seal takes place by contact between the O-Ring in the male and the smooth bore of the female. Inch Size 1
Dash Size
Male Thread O.D. (Inch) Fraction†
Decimal
Female Thread I.D. (Inch) Fraction†
Decimal
.586
19
.597
.783
51
.794
04
19
3
06
25
1
08
15
/16
.940
/64
.951
3
12
19/64
1.137
19/64
1.148
/4 /8 /2 /4
/32 /32
/32 /64
61
1
16
117/32
1.529
135/64
1.540
11/4
20
113/16
1.806
113/16
1.817
11/2
24
25/32
2.163
211/64
2.174
2
32
233/64
2.517
217/32
2.528
Port Hole I.D. Inch Fraction (Decimal) 1
/2
Bolt Dimensions Inch Cd. 61 Cd.62 5
/16-18x11/4
/16-18x11/4
5
(.50) 3
/4
(12)
(.75)
1
1
(16)
(1.00)
11/4
11/4
(20)
(1.25)
11/2
11/2
(24)
(1.50)
2
2
(32)
(2.00)
3
/8-16x11/4
/8-16x11/2
3
3
/8-16x11/4
7
/16-14x11/2
1
7
1
/2-13x11/2
1
/2-13x11/2
/16-14x13/4
/2-13x13/4
/8-11x21/4
5
/4-10x23/4
3
Bolt Hole Flanged Spacing Head “A” Diameter “K” Inch Inch (Decimal) (Decimal) Cd. 61 Cd. 62 Cd. 61 Cd. 62 11/2
119/32
(1.50)
(1.59)
17/8
2
(1.88)
(2.00)
21/16
21/4
(2.06)
(2.25)
25/16
25/8
(2.31)
(2.63)
13/16
11/4
(1.19) (1.25) 11/2
15/8
(1.50) (1.63) 13/4
17/8
(1.75) (1.88) 2
21/8
(2.00) (2.13)
23/4
31/8
(2.75)
(3.12)
(2.38) (2.50)
23/8
21/2
31/16
313/16
213/16
(3.06)
(3.81)
(2.81) (3.12)
31/8
How to Measure Four Bolt Flange—First measure the port hole diameter using the caliper. Next, measure the longest bolt hole spacing from center-to-center (Dimension “A”) or measure the flanged head diameter.
†Measure to the closest 1/64-inch.
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How to Identify Fluid Connectors ISO connections
Size mm (Inch) [Dash] 13
12.7
(1/2)
(.50)
M8 x 1.25 x 30
Bolt Hole Spacing “A” mm (Inch) PN 35/350 PN 415 Bar Bar (Cd. 61) (Cd. 62)
M8 x 1.25 x 30
5
/16–18 x 11/4
/16–18 x 11/4
5
[08] 19
19.1
(3/4)
(.75)
M10 x 1.5 x 35
25
25.4 (1.00)
/8–16 x 11/4
M10 x 1.5 x 35
/8–16 x 11/2
3
32
/8–16 x 11/4
This connection is commonly used in fluid power systems. There are two pressure ratings. PN 35/350 bar (Code 61) is the “standard” series and PN 415 bar (Code 62) is the high pressure series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, PN 415 bar connection. Both metric and inches bolts are used. The port will have an “M” stamped on it if metric bolts are required. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O-Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. *ISO/DIS 6162, DIN 20066, JIS B 8363 and SAE J518 are interchangeable, except for bolt sizes.
German connections DIN 7631 Series
31.8 M12 x 1.75 x 40 (1.25)
/16–14 x 13/4
7
7
/16–14 x 11/2
38
38.1 (1.50)
/2–13 x 13/4
1
M14 x 2 x 40 1
/2–13 x 11/2
51
50.8 (2.00)
M14 x 2 x 40 1
/2–13 x 11/2
/8–11 x 21/4
5
Inch 1
/2
3
57.15 (2.25)
58.72
66.68
(2.31)
2.63)
69.85
79.38
(2.75)
(3.13)
M20 x 2.5 x 70 /4–10 x 23/4
3
[32]
Size
52.37 (2.06)
M16 x 2 x 55
[24]
(2)
50.80 (2.00)
M14 x 2 x 50
[20]
(11/2)
47.63 (1.88)
M12 x 1.75 x 45
3
[16]
(11/4)
40.49 (1.57)
M10 x 1.5 x 40
3
[12]
(1)
38.10 (1.50)
77.77
96.82
(3.06)
(3.81)
Flanged Head Diameter “K” mm (Inch) PN 35/350 PN 415 Bar Bar (Cd. 61)
(Cd. 62)
30.18 (1.19)
31.75 (1.25)
/4
38.10 (1.50)
41.28 (1.63)
1
44.45 (1.75)
47.63 (1.88)
11/4
50.80 (2.00)
53.98 (2.13)
11/2
60.33 (2.38)
63.50 (2.50)
2
71.42 (2.81)
79.38 (3.13)
This connection is frequently used in hydraulic systems. The male has a straight metric thread and a 60° (included angle) recessed cone. The female has a straight thread and a tapered nose/GlobesealTM seat. The seal takes place by contact between the cone of the male and the nose of the tapered nose/Globeseal flareless swivel. The threads hold the connection mechanically. Use with Pipe/Tube O.D. mm Inch
Metric Thread Size
Male Thread O.D. mm Inch
Female Thread I.D. mm Inch
6
.24
M12 x 1.5
12
.47
10.5
.41
8
.32
M14 x 1.5
14
.55
12.5
.49
10
.39
M16 x 1.5
16
.63
14.5
.57
12
.47
M18 x 1.5
18
.71
16.5
.65
15
.59
M22 x 1.5
22
.87
20.5
.81
18
.71
M26 x 1.5
26
1.02
24.5
.96
22
.87
M30 x 1.5
30
1.18
28.5
1.12
28
1.10
M38 x 1.5
38
1.50
36.5
1.44
35
1.38
M45 x 1.5
45
1.77
43.5
1.71
42
1.65
M52 x 1.5
52
2.04
50.5
1.99
113
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Fittings
ISO/DIS 6162 4-Bolt Flange*
Bolt Dimensions mm and Inch PN 35/350 PN 415 Bar Bar (Cd. 61) (Cd. 62)
Port Hole mm (Inch)
How to Identify German connections (cont.) DIN 3902 Series
Fittings
DIN 20066 4-Bolt Flange*
This connection style consists of a common male and three different female halves. The male has a straight metric thread, a 24° included angle and a recessed counterbore that matches the tube O.D. used with it. The female may be a tube, nut and ferrule, a tapered nose/Globeseal flareless swivel or a tapered nose/Globeseal flareless swivel with an O-Ring in the nose (DKO type). Tube O.D. Tube O.D. “R” Dim. “R” Dim. I.Rh.* s.Rh† mm mm (Inch) (Inch) 6 (.24)
Metric Thread Size M12 x 1.5
Male Thread O.D. mm Inch 12
.47
Female Thread I.D. mm Inch 10.5
.41
8 (.32)
6 (.24)
M14 x 1.5
14
.55
12.5
.49
10 (.39)
8 (.32)
M16 x 1.5
16
.63
14.5
.57
12 (.47)
15 (.59)
This connection is commonly used in fluid power systems. There are two pressure ratings. Form R (Code 61) is referred to as the “standard duty” series and Form S (Code 62) is the “heavy duty” series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Form S connection. Both metric and inch bolts are used. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O-Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the ORing, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. *DIN 20066, IS/DIS 6166, JIS B 8363 and SAE J518 are interchangeable, except for bolt sizes.
Size mm (Inch) [Dash]
Port Hole mm (Inch)
10 (.39)
M18 x 1.5
18
.71
16.5
.65
12
12.7
12 (.47)
M20 x 1.5
20
.78
18.5
.73
(1/2)
(.50)
14 (.55)
M22 x 1.5
22
.87
20.5
.81
16 (.63)
M24 x 1.5
24
.94
22.5
.89
18 (.71)
M26 x 1.5
26
1.02
24.5
.96
20
19.1
(3/4)
(.75)
M30 x 2.0
30
1.18
28
1.11
25
25.4
28 (1.10)
25 (.98)
M36 x 2.0
36
1.41
34
1.34
(1)
(1.00)
30 (1.18)
M42 x 2.0
42
1.65
40
1.57
[16]
M45 x 2.0
45
1.77
43
1.70
38 (1.50)
M52 x 2.0
*I.Rh. is a light duty system. †s.Rh. is a heavy duty system.
52
2.04
50
1.97
Form S (Cd. 62)
32
31.7
(11/4)
(1.25)
5
/16-18 x 11/4
/16-18 x 11/4
5
38.0
(11/2)
(1.50)
3
/8-16 x 11/4
/8-16 x 11/2
3
50
50.8 (2.00)
Form S (Cd. 62)
38.10
40.49
(1.50)
(1.57)
47.63
50.80
(1.88)
(2.00)
M10 x 1.5 x 35 M12 x 1.75 x 45 3
/8-16 x 11/4
M10 x 1.75 x 40 7
/16-14 x 11/2
/16-14 x 13/4
7
M12 x 1.75 x 40 1
/2-13 x 11/2
52.37
57.15
(2.06)
(2.25)
58.72
66.68
(2.31)
2.63)
M14 x 2 x 45 /2-13 x 13/4
1
M16 x 2 x 55 /8-11 x 21/4
5
[24]
(2)
Form R (Cd. 61)
M10 x 1.5 x 30 M10 x 1.5 x 40
[20] 40
Bolt Hole Spacing “A” mm (Inch)
M8 x 1.25 x 30 M8 x 1.25 x 30
[12]
20 (.78)
42 (1.65)
Form R (Cd. 61)
[08]
22 (.87)
35 (1.38)
Bolt Dimensions mm and Inch
69.85
79.38
(2.75)
(3.13)
M12 x 1.75 x 40 M20 x 2.5 x 70 1
/2-13 x 11/2
/4-10 x 23/4
3
[32]
DIN 20066 4-Bolt Flange continued on page 115.
114
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77.77
96.82
(3.06)
(3.81)
How to Identify Fluid Connectors German connections (cont.) DIN 20066 4-Bolt Flange (cont.)
1
30.18 (1.19)
31.75 (1.25)
3
/2
Male Thread O.D. “A”
Female Thread I.D. “B”
Metric Threads
mm
Inch
mm
Inch
M12 x 1.5
12
.47
10.5
.41
/4
38.10 (1.50)
41.28 (1.63)
M14 x 1.5
14
.55
12.5
.49
1
44.45 (1.75)
47.63 (1.88)
M16 x 1.5
16
.63
14.5
.57
11/4
50.80 (2.00)
53.98 (2.13)
M18 x 1.5
18
.71
16.5
.65
11/2
60.33 (2.38)
63.50 (2.50)
2
71.42 (2.81)
79.38 (3.13)
M20 x 1.5
20
.78
18.5
.73
M22 x 1.5
22
.87
20.5
.81
M24 x 1.5
24
.94
22.5
.89
M26 x 1.5
26
1.02
24.5
.96
M27 x 2
27
1.06
25
.98
M30 x 1.5
30
1.18
28.5
1.12
M30 x 2
30
1.18
28
1.10
DIN 3852 Male Connectors and Female Ports This DIN is controlled by Germany, but other countries may use it as a reference for their connector and port designs. The chart below illustrates the various forms and how they seal.
M33 x 2
33
1.30
31
1.22
M36 x 1.5
36
1.41
34.5
1.36
M36 x 2
36
1.41
34
1.33
M38 x 1.5
38
1.49
36.5
1.43
M38 x 2
38
1.49
36
1.41
M42 x 1.5
42
1.65
40.5
1.60
M42 x 2
42
1.65
40
1.57
M45 x 1.5
45
1.77
43.5
1.71
M45 x 2
45
1.77
43
1.69
M48 x 1.5
48
1.89
46.5
1.83
M48 x 2
48
1.89
46
1.81
M52 x 1.5
52
2.04
50.5
1.89
M52 x 2
52
2.04
50
1.97
For DIN 3852 Whitworth pipe thread dimensions, see BSPT/BSPP dimensions. They are the same.
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Fittings
Inch Size
Flanged Head Diameter “K” mm (Inch) Form R Form S (Cd. 61) (Cd. 62)
DIN 3852 Metric Threads
How to Identify British connections
Millimetrique and GAZ Series
British Standard Pipe (BSP)
Fittings
French connections
This connection consists of a common male and two different females. The Millimetrique Series is used with whole number metric O.D. tubing and the GAZ Series is used with fractional number metric O.D. pipe size tubing.
This BSPT (tapered) connection is similar to the NPT, except that the thread pitches are different in most sizes, and the thread form and O.D.s are close but not the same. Sealing is accomplished by thread distortion. A thread sealant is recommended.
Millimetrique and GAZ Threads Tubing O.D. “R” Dim. mm (Inch)
“GAZ” Pipe O.D. “R” Dim. mm (Inch)
Metric Thread Size
Male Thread O.D. mm
Female Thread I.D.
Inch
mm
Inch
6 (.24)
M12 x 1.5
12
.47
11
.43
8 (.32)
M14 x 1.5
14
.55
12.5
.49
10 (.39)
M16 x 1.5
16
.63
14.5
.57
12 (.47)
M18 x 1.5
18
.71
16.5
.65
M20 x 1.5
20
.78
18.5
.73
M22 x 1.5
22
.87
20.5
.81
16.75 (.66)
M24 x 1.5
24
.94
22.5
.89
M26 x 1.5
27
1.06
25.5
1.00
21.25 (.83)
M30 x 1.5
30
1.18
28.5
1.12
M33 x 1.5
33
1.30
31.5
1.24
M36 x 1.5
36
1.41
34.5
1.36
14 (.55)
13.25 (.52)
15 (.59) 16 (.63) 18 (.71) 22 (.87) 25 (.98) 28 (1.10)
26.75 (1.05)
30 (1.18) 32 (1.25) 35 (1.38)
33.50 (1.32)
38 (1.50) 40 (1.57)
42.25 (1.66)
45 (1.77) 48.25 (1.90)
M39 x 1.5
39
1.54
37.5
1.48
M42 x 1.5
42
1.65
40.5
1.60
M45 x 1.5
45
1.77
43.5
1.71
M48 x 1.5
48
1.89
46.5
1.83
M52 x 1.5
52
2.04
50.5
1.99
M54 x 2.0
54
2.12
52
2.05
M58 x 2.0
58
2.28
55
2.16
The BSP (parallel) male is similar to the NPSM male except the thread pitches are different in most sizes. The female swivel BSPP has a tapered nose/Globeseal flareless swivel which seals on the cone seat of the male. BSPT/BSPP Threads Inch Size 1
/8 /4 3 /8 1 /2 5 /8 3 /4 1 11/4 11/2 2 1
Dash Size 02 04 06 08 10 12 16 20 24 32
Nominal Thread Size* 1
/8–28 /4–19 3 /8–19 1 /2–14 5 /8–14 3 /4–14 1–11 11/4–11 11/2–11 2–11 1
Male Thread O.D. (Inch) Fraction Decimal 3
/8 /64 21 /32 13 /16 7 /8 1 1 /32 15/16 121/32 17/8 211/32 33
.38 .52 .65 .82 .88 1.04 1.30 1.65 1.88 2.35
Female Thread I.D. (Inch) Fraction Decimal 11
/32 /32 19 /32 3 /4 13 /16 31 /32 17/32 19/16 125/32 21/4 15
.35 .47 .60 .75 .80 .97 1.22 1.56 1.79 2.26
*Frequently, the thread size is expressed as a fractional dimension preceded by the letter “G” or the letter “R”. The “G” represents a parallel thread and the “R” indicates a tapered thread. For example, BSPP 3/8–19 may be expressed as G 3/8, and BSPT 3/8–19 may be expressed as R3/8.
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How to Identify Fluid Connectors Japanese connections Inch Size 1
/4 /8 1 /2 3 /4 1 11/4 11/2 2 3
(Threads per JIS B 0202)
The JIS parallel is similar to the BSPP connection. The JIS parallel thread and the BSPP connection are interchangeable. Inch Size 1
/4 /8 1 /2 3 /4 1 11/4 11/2 2 3
Size mm (Dash) 6 (04) 9 (06) 12 (08) 19 (12) 25 (16) 32 (20) 38 (24) 50 (32)
Nominal Male Thread. Thread Size O.D (Similar to BSPP) Fraction mm 1
/4–19 /8–19 1 /2–14 3 /4–14 1–11 11/4–11 11/2–11 2–11 3
33
/64 /32 13 /16 1 1 /32 15/16 121/32 17/8 211/32 21
13.2 16.7 21.0 26.4 33.3 41.9 47.8 59.7
Nominal Thread Size (Similar to BSPT)
6 (04) 9 (06) 12 (08) 19 (12) 25 (16) 32 (20) 38 (24) 50 (32)
Male Thread O.D. Fraction mm
1
/4–19 /8–19 1 /2–14 3 /4–14 1–11 11/4–11 11/2–11 2–11 3
33
/64 /32 13 /16 11/32 15/16 121/32 17/8 211/32 21
13.2 16.7 21.0 26.4 33.3 41.9 47.8 59.7
Female Thread I.D. Fraction mm 15
/32 /32 /4 31 /32 17/32 19/16 125/32 21/4 19 3
11.9 15.3 19.2 24.6 30.9 39.6 45.5 57.4
JIS 30° Male (Inverted) Seat, Metric Threads (Threads per JIS B 0207)
Female Thread I.D. Fraction mm 15
/32 /32 3 /4 31 /32 17/32 19/16 125/32 21/4 19
11.9 15.3 19.2 24.6 30.9 39.6 45.5 57.4
The JIS parallel (metric) is the same as the JIS parallel (PF), except for the thread difference. Male Thread O.D. mm Inch
Female Thread I.D. mm Inch
M14 x 1.5
14
.55
12.5
.49
M18 x 1.5
18
.71
16.5
.65
08
M22 x 1.5
22
.87
20.5
.81
19
12
M30 x 1.5
30
1.18
28.5
1.12
25
16
M33 x 1.5
33
1.30
31.5
1.24
32
20
M42 x 1.5
42
1.65
40.5
1.60
Dash Size Equivalent
Thread Size
6
04
9
06
12
Size mm
JIS Tapered Pipe (PT) (Threads per JIS B 0203)
The JIS tapered thread is similar to the BSPT connection in design, appearance and dimensions. The JIS tapered thread and the BSPT connection are interchangeable.
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Fittings
JIS 30° Male Inverted Seat, Parallel Pipe Threads
Size mm (Dash)
How to Identify
Fittings
JIS 30° Female (Cone) Seat, Parallel Pipe Threads (Threads per JIS B 0202) The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O-Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the ORing, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. The Japanese JIS 30° flare is similar to the American SAE 37° flare connection in application as well as sealing principles. However, the flare angle and dimensions are different. The threads are similar to BSPP.
Inch Size 1
/4 3 /8 1 /2 3 /4 1 11/4 11/2 2
Size mm (Dash) 6 (04) 9 (06) 12 (08) 19 (12) 25 (16) 32 (20) 38 (24) 50 (32)
Nominal Male Thread Thread Size O.D. (Similar to (Inch) BSPP) Fraction mm 1
/4-19 3 /8-19 1 /2-14 3 /4-14 1-11 11/4-11 11/2-11 2-11
33
/64 21 /32 13 /16 11/32 15/16 121/32 17/8 211/32
13.2 16.7 21.0 26.4 33.3 41.9 47.8 59.7
Female Thread I.D. (Inch) Fraction mm 15
/32 19 /32 3 /4 31 /32 17/32 19/16 125/32 21/4
11.9 15.3 19.2 24.6 30.9 39.6 45.5 57.4
JIS B 8363 4-Bolt Flange*
This connection is commonly used in fluid power systems. There are two pressure ratings. Type I (Code 61) is referred to as the “standard” series and Type II (Code 62) is the “6000 psi” series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Type II connection. Both metric and inch bolts are used.
*JIS B 8363, ISO/DIS 6162, DIN 20066, and SAE J518 are interchangeable, except for bolt sizes.
Bolt Dimensions mm and Inch
Size mm (Inch) [Dash]
Port Hole mm (Inch)
12 (1/2) [08]
12.7 M8 x 1.25 x 30 M8 x 1.25 x 30 5 5 (.50) /16-18 x 11/4 /16-18 x 11/4
19 (3/4) [12]
19.1 M10 x 1.5 x 30 M10 x 1.5 x 40 3 3 (.75) /8-16 x 11/4 /8-16 x 11/2
25 (1) [16]
25.4 M10 x 1.5 x 30 M12 x 1.75 x 45 3 7 (1.00) /8-16 x 11/4 /16-14 x 13/4
32 (11/4) [20]
31.7 M10 x 1.5 x 40 (1.25) 7/16-14 x 11/2
38 (11/2) [24]
38.0 M12 x 1.75 x 40 M16 x 2 x 55 1 5 (1.50) /2-13 x 11/2 /8-11 x 21/4
50 (2) [32]
50.8 M12 x 1.75 x 40 M20 x 2.5 x 70 1 3 (2.00) /2-13 x 11/2 /4-10 x 23/4
Type I (Cd. 61)
Flanged Head Diameter “K” mm (Inch) Inch Type I Type II Size (Cd. 61) (Cd. 62) 1 /2 30.18 (1.19) (31.75 (1.25) 3 /4 38.10 (1.50) 41.28 (1.63) 1 44.45 (1.75 47.63 (1.88) 11/4 50.80 (2.00) 53.98 (2.13) 11/2 60.33 (2.38) 63.50 (2.50) 2 71.42(2.81) 79.38 (3.13)
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Type II (Cd. 62)
M14 x 2 x 45 1 /2-13 x 13/4
Bolt Hole Spacing “A” mm (Inch) Type I Type II (Cd. 61) (Cd. 62) 38.10 (1.50)
40.49 (1.57)
47.63 (1.88)
50.80 (2.00)
52.37 (2.06)
57.15 (2.25)
58.72 (2.31)
66.68 2.63)
69.85 (2.75)
79.38 (3.13)
77.77 (3.06)
96.82 (3.81)
How to Identify Fluid Connectors Japanese connections (continued) JIS 210 Kgf/cm2 4-Bolt Square Flange
JIS 210 Kgf/cm2 O-Ring 12 19 25 32 38 50
Dim. “D” mm 24.4 29.4 34.4 39.4 49.4 59.4
± ± ± ± ± ±
0.15 0.15 0.15 0.15 0.15 0.15
Dim. “W” mm 3.1 3.1 3.1 3.1 3.1 3.1
± ± ± ± ± ±
Fittings
Nominal Size mm
0.1 0.1 0.1 0.1 0.1 0.1
The JIS 4-Bolt square flange connection is similar in concept to the SAE 4-bolt flange connection, except that the JIS bolt pattern is square and the flange itself is different.
Size mm
Approx. Inch Size
Bolt Size mm (Bolt Length for Long Design)
Bolt Dim. Dim. Dim. Hole “A” “B” “C” Dia. “D” mm mm mm mm (Inch) (Inch) (Inch) (Inch)
12
1
M10 x 1.5 x 55 (80)
63 40 22 (2.48) (1.57) (.87)
11 (.43)
19
3
/4
M10 x 1.5 x 55 (80)
68 45 22 (2.67) (1.77) (.87)
11 (.43)
25
1
M12 x 1.75 x 70 (100)
80 53 28 (3.15) (2.09) (1.10)
13 (.51)
32
11/4
M12 x 1.75 x 70 (100)
90 63 28 (3.54) (2.48) (1.10)
13 (.51)
38
11/2
M16 x 2.0 x 90 (130)
100 70 36 (3.94) (2.76) (1.42)
18 (.71)
50
2
M16 x 2.0 x 90 (130)
112 80 36 (4.41) (3.15) (1.42)
18 (.71)
/2
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Technical Data
HOW TO USE THE CHART 1. The chart has separate sections for rating elastomers for use as hose inner tubes and as seals. Ratings for a given elastomer may not always be the same in both sections. 2. Both the elastomer and the metal must be considered when determining suitability of a combination for a hose assembly, adapter with O-Ring, swivel joint or coupling. 3. Locate the fluid to be conveyed and determine the suitability of the elastomeric and metal components according to the resistance ratings shown for each. 4. Specific hose part numbers can be found under the inner tube material groupings in the Hose Tube Identification Chart below. 5. Dimensional and operating specifications for each hose can be found on the catalog pages shown with each hose part number. 6. Information on O-Rings and seal options for adapters, swivel joints and couplings, and how to specify them, are shown in the respective sections of this catalog. 7. For further details on the products shown in this catalog, and their applications, consult your Aeroquip Sales Representative or Aeroquip Corporation, Americas Industrial Division, Maumee, OH. RESISTANCE RATING KEY E = Excellent – Fluid has little or no effect. G= Good – Fluid has minor to moderate effect. C =Conditional – Service conditions should be described to Aeroquip for determination of suitability for application. U=UNSATISFACTORY The differences between ratings “E” and “G” are relative. Both indicate satisfactory service. Where there is a choice, the materials rated “E” may be expected to give better or longer service than those rated “G”. NOTE: Special precautions are necessary in gaseous applications due to the potential volume of gaseous fluid in the system. Unless the cover is perforated, hose styles with rubber or thermoplastic covers are not suitable for gases above 250 psi. Hose styles with perforated covers are so noted in their construction descriptions. HOSE TUBE IDENTIFICATION CHART 1 Synthetic Rubber 302A 303 1503 1508 1525 1529 2555 2556 2565 2575 2580
(p. (p. (p. (p. (p. (p. (p. (p. (p. (p. (p.
46) 46) 44) 66) 76) 62) 82) 78) 78) 78) 42)
2583 2651 2681 2766 2781 FC136 FC211 FC212 FC250A FC254 FC273
(p. (p. (p. (p. (p. (p. (p. (p. (p. (p. (p.
42) 46) 48) 62) 60) 70) 48) 64) 70) 70) 72)
FC310 FC318 FC466 FC474 FC606 GH493 GH663 GH681 GH683 GH781 GH793
(p. (p. (p. (p. (p. (p. (p. (p. (p. (p. (p.
58) 40) 40) 64) 74) 68) 48) 56) 58) 60) 64)
FC363 FC364 FC465
(p. 92) (p. 92) (p. 96)
FC469 FC563
(p. 96) (p. 92)
FC390 FC690
(p. 52) (p. 54)
2 Teflon 2807 2808 FC186
(p. 94) (p. 96) (p. 94)
3 Thermoplastic Elastomer FC372 FC373 FC374
(p. 52) (p. 52) (p. 54)
FC375 FC376 FC377
5 Special Application Hose
4 AQP
This chart indicates the suitability of various elastomers and metals for use with fluids to be conveyed. It is intended as a guide only and is not a guarantee. Final selection of the proper hose style, seal, or material of metal components is further dependent on many factors including pressure, fluid and ambient temperature, concentration, duration of exposure, etc.
(p. 54) (p. 56) (p. 56)
2661
(p. 40)
FC194
(p. 46)
FC195
(p. 60)
FC300
(p. 44)
FC323
(p. 66)
FC324
(p. 72)
FC325
(p. 72)
FC332
(p. 76)
FC350
(p. 84)
FC355
(p. 84)
FC498
(p. 42)
FC510
(p. 58)
GH194
(p. 46)
GH195
(p. 58)
(Not Included in Fluid Chart)
FC234 FC235 FC650 FC321 1531 1531A Recoil Air Hose 1540 FC202 FC505 FC555 FC700 FC701 FC702 FC252 FC352 2550 2554 2570 FC350
Fuel (p. 76, 82) LPG (p. 88) Railroad Air Brake (p. 84) (p. 78) FC558 FC665 Refrigeration/ FC765 Air Conditioning GH134 (pp. 86, 88, 90) Sewer Cleaning (p. 74, 76) Silicone (pp. 82, 84) Truck Air Brake (p. 80, 82)
SEAL ELASTOMER DATA Seal Elastomer Buna-N*
Application Specification none
Neoprene
none
EPR (Ethylene Propylene Rubber)/ EPDM
none
Viton
Max. Operating Temperature Range –40°F to +250°F (–40°C to +121°C) –65°F to +300°F (–54°C to +149°C) –65°F to +300°F (–54°C to +149°C) –15°F to +400°F (–29°C to +204°C)
MIL-R-25897
*Buna-N temperature range -65°F to +225°F. Also available per MIL-R-6855.
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Fittings
Fluid compatibility
1 2 3 4 FLUID
Acetaldehyde Acetic Acid, 10% Acetic Acid, Glacial Acetone Acetophenone Acetyl Acetone Acetyl Chloride Acetylene Air, Hot (Up to +160°F) Air, Hot (161°F – 200°F) Air, Hot (201°F – 300°F) Air Wet Aluminum Chloride Aluminum Fluoride Aluminum Nitrate Aluminum Sulfate Alums Ammonia, Cold Ammonia, Hot Ammonia, Anhydrous Ammonia, Aqueous Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide Ammonium Nitrate Ammonium Phosphate Ammonium Sulfate/Sulfide Amyl Acetate Amyl Alcohol Aniline, Aniline Oil Aniline Dyes Arsenic Acid
120
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HOSE
U U U U U U U U E C U E E E E E E U U U U U E C G E E U G U U E
E E E E E E E E E E E E E E E E E G G G G E E E E E E E E E E E
G C C G – G U G E G U C E E E G E U U U U C C U C C C U E U U G
SEALS
U G G G C G G G E E C E E E E E E U U U U G G C G E E U E C C C
U U U U U U U U E G U E E E E E E E U E E U E C E E E U G U U E
C U U U U U U U E G U E E E E E E E G E E E E C G E E U C U G E
C E C G E G U G E E G E E E E E E E G E E E E E E E E G E G G E
U G U U U U E E E E E E E E E E E U U U U U U C U – U U G U G E
METAL
U U U U U U U G E G U G G G G – E – – – – – – U G G G U C U U C
G C C G – G U G E G U C E E E G E – – – – C – U C C C U E U U G
G U U E E U C E E E E U U U U U U E E E E C U G G U U E G E U U
E U U E E C C E E E E G U U U C C U U U U U U U U C U E G U C U
E C C E E C C E E E E E U U C E E E E E E C C C G G G E E E G G
E C C E C C U E E E E E U E C C C E E E E C U C G U U E U G C U
E U C E E C E E E E E E U C C C C E E E E C C U U G G E G G G C
Asphalt ASTM #1 ASTM #2 ASTM #3 Automatic Trans. Fluid Barium Chloride Barium Hydroxide Barium Sulfide Benzene, Benzol Benzin Benzoic Acid Benzyl Alcohol Black Sulfate Liquor Blast Furnace Gas Borax Boric Acid Brine Bromine
FLUID
HOSE
C E G G G E E E U G U U G U G G G U
E E E E E E E E E E E E E U E E E E
G E E E G C G C C C C C C C G G C U
SEALS
E E E E E E E E C C C G C G G E E U
G E E E E E E E U E U U C U G G E U
C E G G G E E E U U U G C U G G G U
U C U U U E E E U U U G C U E G E U
E E E E E E E E E E E E E E E E E E
METAL
G E G G C G E G U U C C U U G G G U
G E E E G C G C C C C C C C G G C U
E E E E E U G C G E U E E E E U U U
G E E E E G U U E E G G C C E G G C
E E E E E G G G E E G E E E E C G U
C E E E E G U U G E G G U U G C U C
E E E E E G G U E E G G U U – C E C
Butane
LPG Approved Hose Only
E E U E – – E E E E E
Butyl Acetate Butyl Alcohol Butyl Cellosolve Butylene Butyl Stearate Butyraldehyde Calcium Acetate Calcium Bisulfate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Cane Sugar Liquors Carbitol Carbolic Acid Carbonic Acid Carbon Dioxide Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Castor Oil Cellosolve Acetate China Wood Oil (Tung Oil) Chlorine Chloroacetic Acid Chloroacetone Chlorobenzene Chloroform O-Chlorophenol Chlosulfonic Acid Chrome Plating Solution Chromic Acid Citric Acid Coke Oven Gas Copper Chloride Copper Cyanide Copper Sulfate Cotton Seed Oil Creosote (Coal Tar) Crude Oil Cyclohexanol Cyclohexanone Detergent/Water Solution Diacetone Alchohol (Acetol) Dibenzyl Ether Diesel Oil Diethylamine Dioctyl Phthalate (DOP) Dowtherm A&E Dowtherm 209 Ethyl Alcohol (Ethanol) Ethyl Acetate Ethyl Benzene Ethyl Cellulose Ethyl Chloride Ethylene Dichloride Ethylene Glycol Ferric Chloride Ferric Nitrate Ferric Sulfate Formaldehyde Formic Acid Fuel Oil Furfural
U E U U U U G E E E U E E G U G G U G U E U G U U U U U U U U U E U E E E G C G G U E U U C G U U C E U U G U U E G E G C C G C
U E U C G U G E E E U E E G U G G U G U E U G U U U U U U U U U E U E E E E G E E U E U U E G U U C E U U G U U E E E G C C E C
E E E E E E E E E E E E E E E E E E E E E E E U E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
C G C – – – C G E C C E E G U C E C E U G U C U U U U U U U – – C – E – G E U C C G C C – C – C – – C C – C U U C – C C C U E –
C E G C G C E G E E E E E E E E E C E C E C G U C U C C C U U E E G E E E E G E E C E E C G C C C E E C C C C C E E E G G E E E
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel 1 2 3 4
1 2 3 4 FLUID
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
U E U U U U G E E E U E E G U E G U G U E U G U U U U U U U U U E U E E E G C G G U E U U C G U U G E U U G U U E G E G C G G C
G G G U U G E U E E E E E G G E E U E U G G U U G E U U U U G C E U E E E C U U U G E E G U G G U E E G U G U U E E E G G E U G
U E U E E U U E E E E E E G E E E E E E E U E G U U G E E U E E E E E E E E E E E U E U U E U G E U E U E U E G E E E E G U E U
U G U U – U U G E U U E U U U C G C G U G U U U U U U U U U U U E U G E G E U G C G C C – C – C – – C C U C U U C – C C C U G U
C G C – – – C G E C C E E G U C E C E U G U C U U U U U U U – – C – E – G E U C C G C C – C – C – – C C – C U U C – C C C U G –
E G E E G E G U G G U G E E U U E G E U E U E C U G G G G G C C C E U E U E E G E E G E G E E E G – E E E E E G U U U U E U E G
E G E E G E G C G G G G G E E C E G E G E U G C U G G G G U U U C C U U C E C U E E E E G E U E U – E E G G E C G U U U E C E G
E G E E G E G C G G C G E E E E E G E G E E E C U G G G G G U U C E U G G E E G E E E E G E E E E – E E G G E G E U G E E C E G
E G E E G E C U C U U G E E – G E E E U E G E C U U G G U G U U C U U U U E E U C C E E G E – E E – G E G G G G E U U U G C E G
E G E E G G G U G G U G E E – E E G E E E E E C G G G G G C U U C U U G G E E U E E E E G E E E E – E E E G G G E U U U G C E G
Gallic Acid Gasoline Gasohol Glycerine/Glycerol Green Sulfate Liquor Helium Heptane Hexaldehyde Hexane Hydraulic Oils Straight Petroleum Base Water Petroleum Emulsion Water Glycol Straight Phosphate Ester Phos. Ester/Petroleum Blend Ester Blend Silicone Oils Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydrofluoric Acid Hydrofluorosilic Acid Hydrogen Hydrogen Peroxide Hydrogen Sulfide, Dry Isocyanate Iso Octane Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether JP-4, JP-5 Kerosene Lacquer/Lacquer Solvents Lime Sulfur Linseed Oil LPG Lubricating Oils Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Malic Acid Mercuric Chloride Mercury Methanol Methyl Bromide Methyl Chloride Methyl Butyl Ketone Methyl Ethyl Ketone Methylene Chloride Methyl Isobutyl Ketone Methyl Isopropyl Ketone Methyl Salicylate MIL-L-2104 MIL-H-5606 MIL-H-6083 MIL-L-7808 MIL-L-23699 MIL-H-46170 MIL-H-83282 Mineral Oils Naphtha Naphthalene Naphthenic Acid Natural Gas Nickel Acetate Nickel Chloride Nickel Sulfate Nitric Acid, to 10% Nitric Acid, over 10% Nitrobenzene Nitrogen Octyl Alcohol Oleic Acid Oleum (Fuming Sulfuric Acid) Oleum (Mineral Spirits) Ortho-Dichlorobenzene Oxalic Acid Oxygen Palmitic Acid Para-Dichlorobenzene Pentane Perchloric Acid
HOSE
SEALS
METAL
G C U E G C G C G
E E E E E G E E E
– E G E – C E – E
E E E E E C E C E
G E G E G E E U E
G C G E G E G G G
G U U E E E U G U
E E E E E E E U E
U E E G – E G U G
– E E E – E G – G
U E E E U E E G E
– E E G U E E G E
G E E E E E E E E
C E G E U E E E E
G E E E U E E G E
E G E U U C E U U C U G C G U U G U G C C C U C G C
E E E E E E E E E E E E C E C E E E E E E E E E E –
E C C C C C E U U – U – C G C U E C C – G G C C G –
E E E C E E E C C C C G C E G C E U E C G G C E E –
E E E U U E E U U C U G E G U U E U G G E E U U E E
G G E U U U E U U C U G E G G U G U G U U U U E G G
U U E G U U E E G E C E E G E G U G E U U U U E U U
E E E C C E E E E E U E E E U E E U E U E E U E E E
E C C U U U E U U – U – E G – U G U U C U U U C G –
E C C G G E E U U – U – E G G U E C C – G G G C G –
E C E E E E E E U E U U E U E G E E E G E E U G E E
E E E E E E E U U E U U E U G – E – E G E E E U E E
E E E E E E E E U G U U E G G G E E E G E E E G E E
E G G E E E E E U E U U E E G – E E G – E E E – E E
E E E E E E E U U G C U E U G – E E E – E E E U E E
E G E U U G E E G U U U U U U U U E E E C C G E E U U U C U G E U U U E E U U E U G U G U E C
E E E E E E E E E E E E E E E E E E E E E E E E E E E E U E E E E E E E E E E E E E U E E E E
C C C C C – E E C U U C C U U U – E E E G – – – G G G – C U U U C U U E E G U G – C U E – G U
E E E G G G E E G C C C C C C C U E E E G G G G E C C C G G E E C U C E E C U E U G U – U E G
E G E U U G E E G G U U U U U U U E E E G G E E E C U C E C E E U U U E E U U E U G – E U E E
E E E E G U U E G E E E G G G G E E E E G E E E E – E – G G U U U U E E E C G E G U G G G G U
C G E G U – U U G E E E G G G G G E E E G E E E E – G G G C U G U U G E E E U E G C G – G G U
C E E G E E U E E G E E G G G G G E E E E E E E E – E E G E G G E E E E E G G E G C G E G G U
G G E G G G U U G U U – G G G G E – E – – E – – E – G G G G U U U C E E E C U E G C G G G E U
G G E G E E U G E E G E G G G G G E E E – E E E E – G G G E G G U U E E E G U E G C G G G G U
See Hydraulic Oils
E G E U U G E E G U U U U U U U U G G E U U G E G U U U E C G E U U U E E U U G U G – G U E G
E E E U U U E E E U U E E U U U C U U U U U U U U U U U U E E E U U U E E C U U U E – G U U G
E E E E E G E E U E E U U G U U U E E E E E E E E E E E E G E E E G G E E G E E E E – E E E E
C C C C C – E E C U U C U U U U – E E E G – – – G C C – – U U U U U U E E G U G – C – – – U U
C C C C C – E E C U U C G U U U – E E E G – – – G G G – – U U U C U U E E E U G – C – E – G U
121
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Fittings
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Fluid Compatibilityty
EXCELLENT GOOD CONDITIONAL UNSATISFACTORY FLUID
Perchloroethylene Phenol (Carbolic Acid) Phosphoric Acid Phosphorous Trichloride Potassium Acetate Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide, to 10% Potassium Hydroxide, over 10% Potassium Nitrate Potassium Sulfate Propane Propyl Acetate Propyl Alcohol Propylene Refrigerant R-12 Refrigerant R-13 Refrigerant R-22 Refrigerant R-134a Sewage Soap (Water Solutions) Sodium Acetate Sodium Bicarbonate Sodium Borate Sodium Carbonate Sodium Chloride Sodium Cyanide Sodium Hydroxide, to 10% Sodium Hydroxide, over 10% Sodium Hypochlorite Sodium Metaphosphate Sodium Nitrate Sodium Perborate Sodium Peroxide Sodium Phosphates
122
1 2 3 4 HOSE
U U U U G E E E G C E E C U E U C C U U E E G E E E E E C U C E G G G E
E E E E E E E E E E E E – E E E – – C C E E E E E E E E E E E E E E E E
U U U U – E E E C U E E – – U – G G U U E C – E E E E E G C C E E – – E
U E E C E E E E E C E E – G E U U U U U E E E E E E E E C C G E E E E E
SEALS
U U U U G E E E G C E E C U E U G G U C E E G E E E E E U U C E G G G E
U U U U G E E E G C E E – U E U E E E E E E G E E E E E G U C E G G G E
U G G E E E E E E E E E – G E U C C C C E E E E E E E E E G E E E E E E
E E E E U E E E G U E E – U E E E E U U E E U E E E E E E E C E – E E E
METAL
U U U U – E E E C U E E – – U – E E U U U C – E E E E E G C C E E – U E
U U U U – E E E C U E E – – U – E E U U E C – E E E E E G C C E E – – E
C U U C C E C C G G G – E E E E E E E E G E E G E E U E C C U E E C U U
G E E U G C U C G G G – E – E E E E E E G E E G E G C – G C U G C U U E
G E E C C E G C G G E – E E E E E E E E G E G E E E C C C C U G E C C G
G E C E U U U C U U G – E E E E E E E E G U E G G U C U U U U U E U C U
E G C U
= = = =
EXCELLENT GOOD CONDITIONAL UNSATISFACTORY FLUID
E G E E G G C C E E – – E E E E E E E E G E E E – E E U C C C G E C C E
Sodium Silicate Sodium Sulfate Sodium Sulfide Sodium Thiosulfate Soy Bean Oil Stannic Chloride Steam (up to 388°F) Stearic Acid Stoddard Solvent Styrene Sulfur Sulfur Chloride Sulfur Dioxide Sulfur Trioxide Sulfuric Acid, to 10% Sulfuric Acid, over 10% Sulfurous Acid Tannic Acid Tar (Bituminous) Tartaric Acid Tertiary Butyl Alcohol Titanium Tetrachloride Toluene (Toluol) Trichlorethylene Tricresyl Phosphate Triethanolamine Tung Oil Turpentine Varnish Vinyl Chloride Water (to +150°F) Water (+151°F to +200°F) Water (+201°F to +350°F) Xylene Zinc Chloride Zinc Sulfate
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
= = = =
Synthetic Rubber Teflon Thermoplastic Elastomer AQP Buna-N Neoprene EPR Viton Urethane Hytrel Steel Brass Cres Aluminum Monel
Fittings
E G C U
1 2 3 4 HOSE
E E E G G E U G G U C U U U U U C E C G G U U U U C G C C U E G U U E E
E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
E E E E G C U G U U G – U U U U U G G G G – U U U U C G G U E U U C E –
E E E E E E U G E C G C C C U U G E C E G U U U G E G E – U E G U U E E
SEALS
E E E G E E U G E U U U U U U U C E G E G C U U U U G G G U E E U U E E
E E E E G G U G G U E U U U G U C E U G G U U U U G G U U U E E U U E E
E E E E U E C G U U E U G G U U U E U G G U U U E E U U U U E E U U E E
E E E E E E C E E G E E E E E G U E E E E E E E G U E E E E E E G E E E
METAL
E E E E G C U G U U G – U U C U U G G G G – U U U U U G G U E U U U E –
E E E E G C U G U U G – U U C U U G G G G – U U U U C G G U E U U C E –
E G C U E U E C E E E G E G U C U E E U G E E E E E E G E E C C C E E U
E G U U E U E C E E U – G C G C C E G C G U E G – U G G G U G G G E U C
E G C C E U E E E E G G G G C U C E E C G G E E C E E G E C E E E E U G
E G U G E U G C E E E G E G – U C C E E G U E E – E E G E E G G G E C C
E G G E E U E E E E E U G G E C U E E E G G E E G E E G E E E E E E G G
Global Crimp Fittings Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
Nipple Part Number
OTC Part Number
TTC Part Number
TTC12 Part Number
Male Pipe (MP) 1SA2MP3 1SA4MP3 1SA2MP4 1SA4MP4 1SA6MP4 1SA4MP6 1SA6MP6 1SA8MP6 1SA4MP8 1SA6MP8 1SA8MP8 1SA12MP8 1SA6MP10 1SA8MP10 1SA12MP10 1SA8MP12 1SA12MP12 1SA16MP12 1SA12MP16 1SA16MP16 1SA20MP16 1SA16MP20 — — 1SA20MP20 — — 1SA24MP24 1SA32MP32 —
1GA2MP3 — 1GA2MP4 1GA4MP4 1GA6MP4 1GA4MP6 1GA6MP6 1GA8MP6 1GA4MP8 1GA6MP8 1GA8MP8 1GA12MP8 — 1GA8MP10 1GA12MP10 1GA8MP12 1GA12MP12 1GA16MP12 1GA12MP16 1GA16MP16 1GA20MP16 1GA16MP20 — — 1GA20MP20 — — 1GA24MP24 1GA32MP32 —
1AA2MP3 1AA4MP3 1AA2MP4 1AA4MP4† 1AA6MP4 1AA4MP6 1AA6MP6† 1AA8MP6 1AA4MP8 1AA6MP8 1AA8MP8† 1AA12MP8 1AA6MP10 1AA8MP10 1AA12MP10 1AA8MP12 1AA12MP12† 1AA16MP12 1AA12MP16 1AA16MP16† 1AA20MP16 — 1AR16MP20* 1AV16MP20** — 1AR20MP20*† 1AV20MP20**† 1AA24MP24 1AA32MP32 —
— — — — — 1BA4MP6 1BA6MP6 1BA8MP6 1BA4MP8 1BA6MP8 1BA8MP8 1BA12MP8 — 1BA8MP10 1BA12MP10 1BA8MP12 1BA12MP12 1BA16MP12 1BA12MP16 1BA16MP16 1BA20MP16 1BA16MP20 — — 1BA20MP20 — — 1BA24MP24 — 1BA32MP32
Male Pipe Swivel (PS) 1SA2PS3 1SA4PS4 1SA6PS6 1SA8PS6 1SA6PS8 1SA8PS8 1SA12PS12 1SA16PS16
1GA2PS3 1GA4PS4 1GA6PS6 1GA8PS6 1GA6PS8 1GA8PS8 1GA12PS12 1GA16PS16
1AA2PS3 1AA4PS4 1AA6PS6 1AA8PS6 1AA6PS8 1AA8PS8 1AA12PS12 1AA16PS16
— — — — — — — —
Thread
1
/8-27 /4-18 1 /8-27 1 /4-18 3 /8-18 1 /4-18 3 /8-18 1 /2-14 1 /4-18 3 /8-18 1 /2-14 3 /4-14 3 /8-18 1 /2-14 3 /4-14 1 /2-14 3 /4-14 1-111/2 3 /4-14 1-111/2 11/4-111/2 1-111/2 1-111/2 1-111/2 11/4-111/2 11/4-111/2 11/4-111/2 11/2-111/2 2-111/2 2-111/2 1
1
/8-27 /4-18 3 /8-18 1 /2-14 3 /8-18 1 /2-14 3 /4-14 1-111/2 1
Hose Size
A
D
E
–03 –03 –04 –04 –04 –06 –06 –06 –08 –08 –08 –08 –10 –10 –10 –12 –12 –12 –16 –16 –16 –20 –20 –20 –20 –20 –20 –24 –32 –32
1.59 1.62 1.84 2.06 1.90 2.18 2.27 2.27 2.40 2.49 2.74 2.56 2.49 2.74 2.56 2.78 2.84 2.80 3.02 3.22 3.08 3.66 3.66 3.66 3.52 3.52 3.52 4.18 4.59 5.06
.90 .93 .92 1.14 .98 1.18 1.28 1.28 1.23 1.32 1.56 1.39 1.33 1.58 1.40 1.60 1.65 1.61 1.67 1.86 1.72 1.93 1.93 1.93 1.79 1.79 1.79 2.36 2.61 2.58
.10 .10 .17 .17 .17 .26 .26 .16 .30 .38 .38 .38 .42 .50 .50 .56 .61 .61 .76 .82 .82 .95 .95 .95 1.05 1.05 1.05 1.26 1.75 1.75
–03 –04 –06 –06 –08 –08 –12 –16
2.11 2.54 2.66 2.85 2.88 3.13 3.24 3.88
1.42 1.62 1.67 1.85 1.71 1.96 2.05 2.53
.10 .17 .26 .26 .38 .38 .61 .81
H
1
2
.44 .56 .56 .56 .69 .69 .69 .88 .81 .81 .88 1.06 .94 .94 1.06 1.13 1.13 1.38 1.38 1.38 1.69 1.75 1.75 1.75 1.81 1.81 1.81 2.00 2.50 2.50
.56 .75 .88 .88 .88 .94 1.38 1.50
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. †Also available in stainless steel, add suffix “C” to part number, i.e., 1AA4MP4C.
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
123
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
Female JIC/SAE 37° Swivel (FJ) 1SA3FJ3 1GA3FJ3 1SA4FJ3 1GA4FJ3 1SA3FJ4 1GA3FJ4 1SA4FJ4 1GA4FJ4 1SA5FJ4 1GA5FJ4 1SA6FJ4 1GA6FJ4 1SA5FJ5 1GA5FJ5 1SA6FJ5 1GA6FJ5 1SA4FJ6 1GA4FJ6 1SA5FJ6 1GA5FJ6 1SA6FJ6 1GA6FJ6 1SA8FJ6 1GA8FJ6 1SA10FJ6 — 1SA8FJ8 1GA8FJ8 1SA10FJ8 1GA10FJ8 1SA12FJ8 1GA12FJ8 1SA16FJ8 1GA16FJ8 1SA8FJ10 — 1SA10FJ10 1GA10FJ10 1SA12FJ10 1GA12FJ10 1SA10FJ12 1GA10FJ12 1SA12FJ12 1GA12FJ12 1SA14FJ12 1GA14FJ12 1SA16FJ12 1GA16FJ12 1SA12FJ16 1GA12FJ16 1SA16FJ16 1GA16FJ16 1SA20FJ16 1GA20FJ16 1SA16FJ20 1GA16FJ20 — — — — 1SA20FJ20 1GA20FJ20 — — — — 1SA24FJ20 — 1SA24FJ24 1GA24FJ24 1SA24FJ32 1GA24FJ32 1SA32FJ32 1GA32FJ32 — —
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC Part Number
TTC12 Part Number
Thread
1AA3FJ3 1AA4FJ3 1AA3FJ4 1AA4FJ4† 1AA5FJ4 1AA6FJ4 1AA5FJ5 1AA6FJ5 1AA4FJ6 1AA5FJ6 1AA6FJ6† 1AA8FJ6 — 1AA8FJ8† 1AA10FJ8 1AA12FJ8 1AA16FJ8 1AA8FJ10 1AA10FJ10† 1AA12FJ10 1AA10FJ12 1AA12FJ12† 1AA14FJ12 1AA16FJ12 1AA12FJ16 1AA16FJ16† 1AA20FJ16 — 1AR16FJ20* 1AV16FJ20** — 1AR20FJ20*† 1AV20FJ20**† — 1AA24FJ24 1AA24FJ32 1AA32FJ32 —
— — — — — — — — 1BA4FJ6 — 1BA6FJ6 1BA8FJ6 — 1BA8FJ8 1BA10FJ8 1BA12FJ8 1BA16FJ8 — 1BA10FJ10 1BA12FJ10 1BA10FJ12 1BA12FJ12 1BA14FJ12 1BA16FJ12 1BA12FJ16 1BA16FJ16 1BA20FJ16 1BA16FJ20 — — 1BA20FJ20 — — 1BA24FJ20 1BA24FJ24 — — 1BA32FJ32
/8-24 /16-20 3 /8-24 7 /16-20 1 /2-20 9 /16-18 1 /2-20 9 /16-18 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 3 /4-16 7 /8-14 11/16-12 15/16-12 3 /4-16 7 /8-14 11/16-12 7 /8-14 11/16-12 13/16-12 15/16-12 11/16-12 15/16-12 15/8-12 15/16-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 17/8-12 17/8-12 17/8-12 21/2-12 21/2-12
3
7
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. †Also available in stainless steel, add suffix “C” to part number, i.e., 1AA4FJ4C.
124
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Hose Size
–03 –03 –04 –04 –04 –04 –05 –05 –06 –06 –06 –06 –06 –08 –08 –08 –08 –10 –10 –10 –12 –12 –12 –12 –16 –16 –16 –20 –20 –20 –20 –20 –20 –20 –24 –32 –32 –32
A
D
E
1.69 1.00 .10 1.69 1.00 .10 1.94 1.02 .13 2.00 1.07 .17 1.98 1.06 .17 2.03 1.11 .17 2.08 1.14 .21 2.06 1.12 .21 2.19 1.19 .17 2.24 1.24 .23 2.28 1.28 .26 2.31 1.31 .26 2.42 1.43 .26 2.63 1.46 .38 2.64 1.47 .38 2.73 1.56 .38 3.06 1.89 .38 2.65 1.50 .39 2.77 1.61 .50 2.72 1.57 .50 2.81 1.63 .48 2.84 1.65 .61 2.84 1.65 .61 2.91 1.72 .61 3.15 1.80 .61 3.29 1.93 .81 3.17 1.81 .81 3.46 1.73 .85 3.46 1.73 .85 3.46 1.73 .85 3.61 1.88 1.05 3.61 1.88 1.05 3.61 1.88 1.05 3.76 2.03 1.05 3.90 2.07 1.26 4.09 2.12 1.31 4.34 2.37 1.75 4.82 2.33 1.75
H
1
2
.50 .44 .56 .44 .50 .56 .56 .56 .62 .56 .69 .56 .62 .56 .69 .56 .56 .69 .62 .69 .69 .69 .88 .69 1.00 .81 .88 .81 1.00 .81 1.25 1.00 1.50 1.25 .88 .94 1.00 .94 1.25 1.00 1.00 1.12 1.25 1.12 1.38 1.12 1.50 1.25 1.25 1.38 1.50 1.38 2.00 1.50 1.50 1.50 2.00 2.00 2.00 2.25 2.25 2.25 2.88 2.88
Global Crimp Fittings
Nipple Part Number
OTC Part Number
TTC Part Number
Female JIC/SAE 37º Swivel 45° Elbow (FJA) 1SA4FJA4† 1GA4FJA4† 1AA4FJA4† 1SA5FJA4† 1GA5FJA4† 1AA5FJA4† 1SA6FJA4 1GA6FJA4 1AA6FJA4 1SA6FJA6 1GA6FJA6 1AA6FJA6 — — — 1SA8FJA6† 1GA8FJA6† 1AA8FJA6† — — — 1SA8FJA8† 1GA8FJA8† 1AA8FJA8† — — — 1SA10FJA8† 1GA10FJA8† 1AA10FJA8† — — — 1SA10FJA10† 1GA10FJA10† 1AA10FJA10† 1SA12FJA10 1GA12FJA10 1AA12FJA10 — — — 1SA12FJA12 1GA12FJA12 1AA12FJA12 — — — 1SA20FJA16 1GA20FJA16 1AA20FJA16 1SA16FJA16 1GA16FJA16 1AA16FJA16 — — — 1SA20FJA20 1GA20FJA20 — — — — — — 1AR20FJA20* — — 1AV20FJA20** — — —
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Part Number
— — — — 1BA6FJA6 — 1BA8FJA6† — 1BA8FJA8† — 1BA10FJA8† — — 1BA12FJA10 — 1BA12FJA12 — — 1BA16FJA16 — 1BA20FJA20 — — 1BA24FJA24
Thread
7
/16-20 /2-20 9 /16-18 9 /16-18 9 /16-18 3 /4-16 3 /4-16 3 /4-16 3 /4-16 7 /8-14 7 /8-14 7 /8-14 11/16-12 11/16-12 11/16-12 11/16-12 15/8-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 15/8-12 17/8-12 1
Hose Size A
–04 –04 –04 –06 –06 –06 –06 –08 –08 –08 –08 –10 –10 –10 –12 –12 –16 –16 –16 –20 –20 –20 –20 –24
1.96 2.04 2.09 2.31 2.98 2.65 3.13 2.82 3.30 3.03 3.35 2.94 3.38 3.78 3.43 3.81 4.00 3.74 4.71 4.44 5.45 4.44 4.44 6.27
D
1.04 1.12 1.17 1.31 1.98 1.66 2.14 1.65 2.13 1.86 2.18 1.79 2.22 2.62 2.24 2.62 2.65 2.39 3.36 2.71 3.72 2.71 2.71 4.44
E
H
.15 .33 .17 .37 .17 .39 .24 .39 .24 .85 .26 .55 .26 .95 .37 .55 .37 .95 .38 .59 .37 1.00 .46 .59 .50 .78 .50 1.16 .58 .78 .56 1.16 .81 1.22 .76 1.07 .76 1.53 1.01 1.22 1.01 1.70 1.01 1.22 1.01 1.22 1.19 1.99
1
2
.56 .62 .69 .69 .69 .88 .88 .88 .88 1.00 1.00 1.00 1.25 1.25 1.25 1.25 2.00 1.50 1.50 2.00 2.00 2.00 2.00 2.25
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. †Swivel nuts are universal for both SAE 37° and SAE 45° connections.
125
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Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
TTC Part Number
Female JIC/SAE 37° Swivel 90° Elbow (FJB) 1SA4FJB3† 1GA4FJB3† 1AA4FJB3† 1SA4FJB4† 1GA4FJB4† 1AA4FJB4† 1SA5FJB4† 1GA5FJB4† 1AA5FJB4† 1SA6FJB4 1GA6FJB4 1AA6FJB4 1SA5FJB5† — — 1SA6FJB6 1GA6FJB6 1AA6FJB6 — — — 1SA8FJB6† 1GA8FJB6† 1AA8FJB6† — — — 1SA6FJB8 1GA6JFB8 1AA6FJB8 1SA8FJB8† 1GA8FJB8† 1AA8FJB8† — — — 1SA10FJB8† 1GA10FJB8† 1AA10FJB8† — — — 1SA10FJB10† 1GA10FJB10† 1AA10FJB10† 1SA12FJB8 — — 1SA12FJB10 1GA12FJB10 1AA12FJB10 — — — 1SA12FJB12 1GA12FJB12 1AA12FJB12 — — — 1SA16FJB12 1GA16FJB12 1AA16FJB12 — — — 1SA16FJB16 1GA16FJB16 1AA16FJB16 — — — 1SA16FJB20 — — 1SA20FJB20 1GA20FJB20 — — — — — — 1AR20FJB20* — — 1AV20FJB20** — — — 1SA24FJB24 — 1AA24FJB24
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC12 Part Number
— — — — — — 1BA6FJB6 — 1BA8FJB6† — — 1BA8FJB8† — 1BA10FJB8† — — — 1BA12FJB10 — 1BA12FJB12 — 1BA16FJB12 — 1BA16FJB16 — — 1BA20FJB20 — — 1BA24FJB24 —
Thread
7
/16-20 /16-20 1 /2-20 9 /16-18 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 9 /16-18 3 /4-16 3 /4-16 7 /8-14 7 /8-14 7 /8-14 11/16-12 11/16-12 11/16-12 11/16-12 11/16-12 15/16-12 15/16-12 15/16-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 15/8-12 17/8-12 17/8-12 7
Hose Size
A
D
–03 –04 –04 –04 –05 –06 –06 –06 –08 –08 –08 –08 –08 –08 –10 –08 –10 –10 –12 –12 –12 –12 –16 –16 –20 –20 –20 –20 –20 –24 –24
1.60 1.84 1.92 2.00 1.95 2.21 2.41 2.42 2.71 2.43 2.59 2.87 2.78 2.87 2.70 3.39 3.31 3.34 3.36 3.37 3.37 3.37 3.56 4.06 4.00 4.25 4.75 4.25 4.25 5.40 4.63
.91 .92 1.00 1.08 1.01 1.22 1.42 1.42 1.71 1.26 1.42 1.70 1.61 1.70 1.55 2.22 2.16 2.18 2.17 2.18 2.18 2.18 2.20 2.70 2.27 2.52 3.02 2.52 2.52 3.58 2.81
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. †Swivel nuts are universal for both SAE 37° and SAE 45° connections.
126
Courtesy of Aeroquip.cc
E
.10 .15 .17 .17 .18 .24 .24 .26 .26 .24 .37 .37 .38 .37 .46 .38 .50 .50 .58 .56 .61 .56 .76 .76 .76 1.01 1.01 1.01 1.01 1.19 1.26
H
.68 .68 .76 .84 .76 .84 1.50 1.09 1.87 .84 1.09 1.87 1.19 1.93 1.19 1.80 1.80 2.35 1.80 2.35 2.39 2.46 2.39 3.04 2.39 2.75 3.40 2.75 2.75 3.95 3.17
1
.56 .56 .62 .69 .62 .69 .69 .88 .88 .69 .88 .88 1.00 1.00 1.00 1.25 1.25 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.25 2.25
2
Global Crimp Fittings
Nipple Part Number
OTC Part Number
TTC Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Part Number
Female JIC/SAE 37° Swivel 90° Long Drop Elbow (FJC) 1SA4FJC4† 1GA4FJC4† 1AA4FJC4† 1SA5FJC4† 1GA5FJC4† 1AA5FJC4† 1SA6FJC4 — — 1SA6FJC6 1GA6FJC6 1AA6FJC6 — — — 1SA8FJC6† — 1AA8FJC6† 1SA8FJC8† 1GA8FJC8† 1AA8FJC8† — — — 1SA10FJC8† 1GA10FJC8† 1AA10FJC8† — — — 1SA10FJC10 — 1AA10FJC10 1SA12FJC12 1GA12FJC12 1AA12FJC12 — — — 1SA16FJC16 1GA16FJC16 1AA16FJC16 — — — 1SA20FJC20 1GA20FJC20 — — — — — — 1AR20FJC20* — — 1AV20FJC20** — — —
— — — — 1BA6FJC6 — — 1BA8FJC8 — 1BA10FJC8 — — 1BA12FJC12 — 1BA16FJC16 — 1BA20FJC20 — — 1BA20FJC20
MALE JIC/SAE 37° (MJ) 1SA4MJ4 1GA4MJ4 1SA5MJ4 1GA5MJ4 1SA6MJ4 1GA6MJ4 1SA5MJ5 — 1SA6MJ5 1GA6MJ5 1SA6MJ6 1GA6MJ6 1SA8MJ6 1GA8MJ6 1SA8MJ8 1GA8MJ8 1SA10MJ8 1GA10MJ8 1SA12MJ8 1GA12MJ8 1SA10MJ10 1GA10MJ10 1SA12MJ10 1GA12MJ10 1SA10MJ12 1GA10MJ12 1SA12MJ12 1GA12MJ12 1SA14MJ12 1GA14MJ12 1SA16MJ12 1GA16MJ12 1SA16MJ16 1GA16MJ16 1SA20MJ20 1GA20MJ20 — — — — 1SA24MJ24 1GA24MJ24 1SA32MJ32 1GA32MJ32
— — — — — 1BA6MJ6 1BA8MJ6 1BA8MJ8 1BA10MJ8 1BA12MJ8 1BA10MJ10 1BA12MJ10 1BA10MJ12 1BA12MJ12 1BA14MJ12 1BA16MJ12 1BA16MJ16 1BA20MJ20 — — 1BA24MJ24 —
1AA4MJ4 1AA5MJ4 1AA6MJ4 — 1AA6MJ5 1AA6MJ6 1AA8MJ6 1AA8MJ8 1AA10MJ8 1AA12MJ8 1AA10MJ10 1AA12MJ10 1AA10MJ12 1AA12MJ12 1AA14MJ12 1AA16MJ12 1AA16MJ16 — 1AR20MJ20* 1AV20MJ20** 1AA24MJ24 1AA32MJ32
Thread
7
/16-20 /2-20 9 /16-18 9 /16-18 9 /16-18 3 /4-16 3 /4-16 3 /4-16 7 /8-14 7 /8-14 7 /8-14 11/16-12 11/16-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 15/8-12 15/8-12 1
7
/16-20 /2-20 9 /16-18 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 7 /8-14 11/16-12 7 /8-14 11/16-12 13/16-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 17/8-12 21/2-12 1
Hose Size
A
D
E
–04 –04 –04 –06 –06 –06 –08 –08 –08 –08 –10 –12 –12 –16 –16 –20 –20 –20 –20 –20
1.84 1.92 1.79 2.22 2.42 2.54 2.71 2.87 2.78 2.78 2.70 3.36 3.37 3.56 4.06 4.25 4.75 4.25 4.25 4.75
.92 1.00 .87 1.23 1.42 1.54 1.54 1.70 1.61 1.61 1.54 2.17 2.18 2.20 2.70 2.52 3.02 2.52 2.52 3.02
.15 .17 .17 .24 .24 .26 .37 .37 .38 .38 .46 .58 .56 .76 .76 1.01 1.01 1.01 1.01 1.01
–04 –04 –04 –05 –05 –06 –06 –08 –08 –08 –10 –10 –12 –12 –12 –12 –16 –20 –20 –20 –24 –32
2.00 1.84 1.85 2.07 1.88 2.16 2.10 2.57 2.42 2.59 2.73 2.59 2.78 2.94 2.73 2.75 3.25 3.89 3.89 3.89 4.31 4.89
1.07 .92 .93 1.12 .94 1.17 1.11 1.41 1.26 1.42 1.57 1.43 1.59 1.75 1.54 1.56 1.90 2.16 2.16 2.16 2.49 2.91
.17 .17 .17 .21 .21 .26 .26 .38 .38 .38 .48 .50 .48 .61 .61 .61 .82 1.05 1.05 1.05 1.26 1.75
H
1
1.80 1.80 2.18 2.18 2.73 2.45 2.45 3.33 2.57 2.57 2.57 3.70 4.41 4.58 5.24 5.53 3.40 5.53 5.53 5.94
.56 .62 .69 .69 .69 .88 .88 .88 1.00 1.00 1.00 1.25 1.25 1.50 1.50 2.00 2.00 2.00 2.00 2.00
2
.56 .56 .62 .56 .62 .69 .81 .81 .94 1.12 .94 1.12 1.12 1.12 1.25 1.38 1.38 1.75 1.75 1.75 2.00 2.62
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. †Swivel nuts are universal for both SAE 37° and SAE 45° connections.
127
Courtesy of Aeroquip.cc
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
Female SAE 45° Swivel (FS) 1SA4FS4 1GA4FS4 1SA5FS4 1GA5FS4 1SA4FS6 1GA4FS6 1SA6FS6 1GA6FS6 1SA8FS6 1GA8FS6 1SA8FS8 1SA10FS8 1SA10FS10 1SA12FS10 1SA12FS12
1GA8FS8 1GA10FS8 — — 1GA12FS12
TTC Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Part Number
Thread
Hose Size
A
D
E
H
1
2
1AA4FS4 1AA5FS4 1AA4FS6 1AA6FS6 1AA8FS6
— — 1BA4FS6 1BA6FS6 1BA8FS6
7
/16–20 /2–20 7 /16–20 5 /8–18 3 /4–16
–04 –04 –06 –06 –06
2.00 1.98 2.19 2.31 2.31
1.07 1.06 1.19 1.31 1.31
.17 .17 .19 .26 .26
1AA8FS8 1AA10FS8 — 1AA12FS10 1AA12FS12
1BA8FS8 1BA10FS8 — 1BA12FS10 1BA12FS12
3
–08 –08 –10 –10 –12
2.63 2.64 2.77 2.72 2.84
1.46 1.47 1.61 1.57 1.65
.38 .38 .50 .50 .61
.88 .81 1.00 .81 1.00 .94 1.25 1.06 1.25 1.12
–04 –04 –04 –06 –06 –08 –08 –08 –10 –10 –12 –12 –16 –20 –20 –20 –24
1.84 1.84 1.78 2.00 1.97 2.36 2.26 2.39 2.47 2.39 2.44 2.56 2.74 3.63 3.63 3.63 3.63
.92 .92 .86 1.00 .98 1.19 1.09 1.22 1.31 1.23 1.25 1.37 1.39 1.90 1.90 1.90 1.81
.17 .17 .17 .26 .26 .38 .38 .38 .50 .50 .61 .61 .82 1.05 1.05 1.05 1.26
.56 .62 .69 .69 .88 .88 1.00 1.25 1.00 1.25 1.25 1.50 1.50 1.88 1.88 1.88 2.12
Male Boss O-Ring (MB) (See page 228 for O-Rings) 1SA4MB4 1GA4MB4 1AA4MB4 1SA5MB4 1GA5MB4 1AA5MB4 1SA6MB4 1GA6MB4 1AA6MB4 1SA6MB6 1GA6MB6 1AA6MB6 1SA8MB6 1GA8MB6 1AA8MB6 1SA8MB8 1GA8MB8 1AA8MB8 1SA10MB8 1GA10MB8 1AA10MB8 1SA12MB8 1GA12MB8 1AA12MB8 1SA10MB10 1GA10MB10 1AA10MB10 1SA12MB10 1GA12MB10 1AA12MB10 1SA12MB12 1GA12MB12 1AA12MB12 1SA16MB12 1GA16MB12 1AA16MB12 1SA16MB16 1GA16MB16 1AA16MB16 1SA20MB20 1GA20MB20 — — — 1AR20MB20* — — 1AV20MB20** 1SA24MB24 1GA24MB24 1AA24MB24
— — — 1BA6MB6 1BA8MB6 1BA8MB8 1BA10MB8 1BA12MB8 1BA10MB10 1BA12MB10 1BA12MB12 1BA16MB12 1BA16MB16 1BA12MB20 — — 1BA24MB24
1
/4–16 /8–14 7 /8–14 11/16–14 11/16–14 7
7
/16–20 /2–20 9 /16–18 9 /16–18 3 /4–16 3 /4–16 7 /8–14 11/16–12 7 /8–14 11/16–12 11/16–12 15/16–12 15/16–12 15/8–12 15/8–12 15/8–12 17/8–12 1
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
128
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.56 .62 .56 .75 .88
.56 .56 .69 .69 .69
Global Crimp Fittings
Nipple Part Number
OTC Part Number
TTC Part Number
Female ORS Swivel (FR) (See page 228 for O-Rings) 1SA4FR4 1GA4FR4 1AA4FR4 1SA6FR4 1GA6FR4 1AA6FR4 1SA4FR6 1GA4FR6 1AA4FR6 1SA6FR6 1GA6FR6 1AA6FR6 1SA8FR6 1GA8FR6 1AA8FR6 1SA6FR8 1SA8FR8 1SA10FR8 1SA12FR8 1SA8FR10 1SA10FR10 1SA12FR10 1SA10FR12 1SA12FR12 1SA16FR12 1SA12FR16 1SA16FR16 1SA20FR16 1SA20FR20 — — 1SA24FR20 — — — 1SA24FR24 —
1GA6FR8 1GA8FR8 1GA10FR8 1GA12FR8 1GA8FR10 1GA10FR10 1GA12FR10 1GA10FR12 1GA12FR12 1GA16FR12 1GA12FR16 1GA16FR16 1GA20FR16 1GA20FR20 — — 1GA24FR20 — — — 1GA24FR24 —
1AA6FR8 1AA8FR8 1AA10FR8 1AA12FR8 1AA8FR10 1AA10FR10 1AA12FR10 1AA10FR12 1AA12FR12 1AA16FR12 1AA12FR16 1AA16FR16 1AA20FR16 — 1AR20FR20* 1AV20FR20** — 1AR24FR20* 1AV24FR20** — 1AA24FR24 —
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Part Number
— — 1BA4FR6 1BA6FR6 1BA8FR6 1BA6FR8 1BA8FR8 1BA10FR8 1BA12FR8 1BA8FR10 1BA10FR10 1BA12FR10 1BA10FR12 1BA12FR12 1BA16FR12 1BA12FR16 1BA16FR16 1BA20FR16 1BA20FR20 — — — — — 1BA24FR20 — 1BA24FR24
Hose Size
A
D
/16–18 /16–16 9 /16–18 11 /16–16 13 /16–16
–04 –04 –06 –06 –06
1.95 2.04 2.14 2.23 2.32
1.03 1.12 1.15 1.24 1.32
11
–08 –08 –08 –08 –10 –10 –10 –12 –12 –12 –16 –16 –16 –20 –20 –20 –20 –20 –20 –20 –24 –24
2.51 2.67 2.64 2.80 2.67 2.76 2.79 2.81 2.91 2.98 3.22 3.29 3.25 4.07 4.07 4.07 3.88 3.88 3.88 3.74 4.02 3.93
1.34 1.50 1.47 1.63 1.51 1.61 1.63 1.62 1.72 1.79 1.86 1.94 1.90 2.33 2.33 2.33 2.15 2.15 2.15 2.19 2.19 2.21
Thread
9
11
/16–16 /16–16 1–14 13/16–12 13 /16–16 1–14 13/16–12 1–14 13/16–12 17/16–12 13/16–12 17/16–12 111/16–12 111/16–12 111/16–12 111/16–12 2–12 2–12 2–12 2–12 2–12 2-–12 13
1
2
.17 .17 .17 .26 .26
.69 .81 .69 .81 .94
.56 .62 .69 .69 .81
.26 .38 .38 .38 .38 .48 .50 .48 .61 .61 .61 .81 .81 1.02 1.02 1.02 1.05 1.05 1.05 1.05 1.26 1.26
.81 .94 1.12 1.38 .94 1.12 1.38 1.12 1.38 1.62 1.38 1.62 1.88 1.88 1.88 1.88 2.25 2.25 2.25 2.25 2.25 2.25
.88 .88 .94 1.12 .94 .94 1.12 1.12 1.12 1.38 1.38 1.38 1.62 1.75 1.75 1.75 1.81 1.81 1.81 2.00 2.00 2.00
E
H
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
129
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Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
TTC Part Number
Female ORS Swivel 45° Elbow (FRA) See page 228 for O-Rings. 1SA4FRA4 1GA4FRA4 1AA4FRA4 1SA6FRA4 1GA6FRA4 1AA6FRA4 1SA4FRA6 1GA4FRA6 1AA4FRA6 1SA6FRA6 1GA6FRA6 1AA6FRA6 1SA8FRA6 1GA8FRA6 1AA8FRA6 1SA6FRA8 — 1AA6FRA8 1SA8FRA8 1GA8FRA8 1AA8FRA8 1SA10FRA8 1GA10FRA8 1AA10FRA8 1SA12FRA8 1GA12FRA8 1AA12FRA8 1SA10FRA10 1GA10FRA10 1AA10FRA10 1SA12FRA10 — 1AA12FRA10 1SA12FRA12 1GA12FRA12 1AA12FRA12 1SA16FRA12 1GA16FRA12 1AA16FRA12 1SA16FRA16 1GA16FRA16 1AA16FRA16 1SA20FRA20 1GA20FRA20 — — — 1AR20FRA20* — — 1AV20FRA20** 1SA24FRA20 1GA24FRA20 — — — 1AR24FRA20* — — 1AV24FRA20** 1SA24FRA24 1GA24FRA24 1AA24FRA24
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Part Number
— — — 1BA6FRA6 1BA8FRA6 — 1BA8FRA8 1BA8FRA8 — — — 1BA12FRA12 — 1BA16FRA16 1BA20FRA20 — — — — — —
Thread
9
/16-18 /16-16 9 /16-18 11 /16-16 13 /16-16 11 /16-16 13 /16-16 1-14 13/16-12 1-14 13/16-12 13/16-12 17/16-12 17/16-12 111/16-12 111/16-12 111/16-12 2-12 2-12 2-12 2-12 11
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
130
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Hose Size
A
D
EØ
H
1
–04 –04 –06 –06 –06 –08 –08 –08 –08 –10 –10 –12 –12 –16 –20 –20 –20 –20 –20 –20 –24
2.12 2.30 2.30 2.43 2.74 2.65 2.96 3.18 3.51 3.18 3.52 3.57 4.04 4.23 5.10 5.10 5.10 5.49 5.49 5.49 4.54
1.20 1.38 1.30 1.43 1.74 1.48 1.79 2.01 2.34 2.02 2.36 2.38 2.85 2.88 3.37 3.37 3.37 3.76 3.76 3.76 2.71
.17 .17 .17 .26 .26 .26 .36 .38 .38 .45 .50 .55 .61 .78 1.02 1.02 1.02 1.01 1.01 1.01 1.26
.40 .43 .41 .43 .59 .43 .59 .65 .83 .65 .83 .83 .94 .94 1.00 1.00 1.00 1.07 1.07 1.07 1.07
.69 .81 .69 .81 .94 .81 .94 1.12 1.38 1.12 1.38 1.38 1.62 1.62 1.88 1.88 1.88 2.25 2.25 2.25 2.25
2
Global Crimp Fittings
Nipple Part Number
OTC Part Number
TTC Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Part Number
Thread
Female ORS Swivel 90° Short Drop Elbow 1SA4FRB4 1GA4FRB4 1SA6FRB4 1GA6FRB4 1SA8FRB4 — 1SA4FRB6 1GA4FRB6 1SA6FRB6 1GA6FRB6 1SA8FRB6 1GA8FRB6 1SA6FRB8 1GA6FRB8 1SA8FRB8 1GA8FRB8 1SA10FRB8 1GA10FRB8 1SA12FRB8 1GA12FRB8 1SA10FRB10 1GA10FRB10 1SA12FRB10 1GA12FRB10 1SA10FRB12 1GA10FRB12 1SA12FRB12 1GA12FRB12 1SA16FRB12 1GA16FRB12 1SA16FRB16 1GA16FRB16 1SA20FRB16 1GA20FRB16 1SA20FRB20 1GA20FRB20 — — — — 1SA24FRB24 1GA24FRB24
(FRB) See page 228 for O-Rings. 1AA4FRB4 — 1AA6FRB4 — — — 1AA4FRB6 — 1AA6FRB6 1BA6FRB6 1AA8FRB6 1BA8FRB6 1AA6FRB8 1BA6FRB8 1AA8FRB8 1BA8FRB8 1AA10FRB8 1BA10FRB8 1AA12FRB8 1BA12FRB8 1AA10FRB10 1BA10FRB10 1AA12FRB10 1BA12FRB10 1AA10FRB12 — 1AA12FRB12 1BA12FRB12 1AA16FRB12 1BA16FRB12 1AA16FRB16 1BA16FRB16 1AA20FRB16 — — 1BA20FRB20 1AR20FRB20* — 1AV20FRB20** — 1AA24FRB24 —
/16-18 11 /16-16 13 /16-16 9 /16-18 11 /16-16 13 /16-16 11 /16-16 13 /16-16 1-14 13/16-12 1-14 13/16-12 1-14 13/16-12 17/16-12 17/16-12 111/16-12 111/16-12 111/16-12 111/16-12 2-12
Female ORS Swivel 90° Long Drop Elbow 1SA4FRC4 1GA4FRC4 1SA6FRC4 1GA6FRC4 1SA8FRC4 1GA8FRC4 1SA6FRC6 1GA6FRC6 1SA8FRC6 1GA8FRC6 1SA8FRC8 1GA8FRC8 1SA10FRC8 1GA10FRC8 1SA10FRC10 1GA10FRC10 1SA12FRC12 1GA12FRC12 1SA16FRC12 — 1SA16FRC16 1GA16FRC16 1SA20FRC20 1GA20FRC20 — — — — 1SA24FRC24 1GA24FRC24
(FRC) See page 228 for O-Rings. 1AA4FRC4 — 1AA6FRC4 — 1AA8FRC4 — 1AA6FRC6 1BA6FRC6 1AA8FRC6 1BA8FRC6 1AA8FRC8 1BA8FRC8 1AA10FRC8 — 1AA10FRC10 — 1AA12FRC12 1BA12FRC12 1AA16FRC12 — 1AA16FRC16 1BA16FRC16 — 1BA20FRC20 1AR20FRC20* — 1AV20FRC20** — 1AA24FRC24 —
/16-18 /16-16 13 /16-16 11 /16-16 13 /16-16 13 /16-16 1-14 1-14 13/16-12 17/16-12 17/16-12 111/16-12 111/16-12 111/16-12 2-12
9
9
11
Hose Size
A
D
EØ
–04 –04 –04 –06 –06 –06 –08 –08 –08 –08 –10 –10 –12 –12 –12 –16 –16 –20 –20 –20 –24
2.09 2.22 2.37 2.21 2.34 2.62 2.56 2.84 3.07 3.45 3.07 3.44 3.11 3.49 4.04 4.22 4.85 5.30 5.30 5.30 4.63
1.17 1.30 1.45 1.21 1.34 1.62 1.39 1.67 1.91 2.28 1.91 2.29 1.93 2.30 2.85 2.87 3.50 3.57 3.57 3.57 2.81
.17 .17 .17 .17 .26 .26 .26 .36 .38 .38 .45 .50 .45 .55 .61 .81 .81 1.02 1.02 1.02 1.26
–04 –04 –04 –06 –06 –08 –08 –10 –12 –12 –16 –20 –20 –20 –24
2.09 2.22 2.59 2.34 2.71 2.87 3.07 3.07 3.48 4.04 4.22 5.30 5.30 5.30 4.63
1.17 1.30 1.67 1.34 1.71 1.70 1.91 1.91 2.29 2.85 2.86 3.57 3.57 3.57 2.81
.17 .17 .17 .24 .26 .37 .38 .46 .56 .61 .78 1.01 1.01 1.01 1.26
H
1
1
2
2
.82 .90 1.19 .82 .90 1.15 .90 1.15 1.27 1.88 1.27 1.88 1.27 1.88 2.21 2.21 2.51 2.51 2.51 2.51 2.70
.69 .81 .94 .69 .81 .94 .81 .94 1.12 1.38 1.12 1.38 1.12 1.38 1.62 1.62 1.88 1.88 1.88 1.88 2.25
1.80 2.13 2.55 2.13 2.55 2.55 2.76 2.76 3.78 4.50 4.50 5.09 5.09 5.09 5.54
.69 .81 .94 .81 .94 .94 1.12 1.12 1.38 1.62 1.62 1.88 1.88 1.88 2.25
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
131
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Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
TTC Fitting Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. TTC12 Fitting Part Number
Thread
Hose Size
A
D
–04 –06 –06 –08 –12 –12 –16
1.78 1.99 1.95 2.30 2.63 2.53 3.00
.86 .99 .95 1.13 1.44 1.34 1.64
.17 .26 .26 .38 .61 .61 .81
–04 –06 –06 –08 –12 –16 –20 –20 –20 –32
2.18 2.30 2.30 2.52 2.56 2.95 3.40 3.40 3.40 3.87
1.26 1.30 1.30 1.35 1.37 1.60 1.67 1.67 1.67 1.89
.17 .26 .26 .38 .61 .81 1.05 1.05 1.05 1.75
H
E
Male ORS (MR) (See page 228 for O-Rings) 1SA4MR4 1GA4MR4 1AA4MR4 1SA6MR6 1GA6MR6 1AA6MR6 1SA8MR6 1GA8MR6 1AA8MR6 1SA8MR8 1GA8MR8 1AA8MR8 1SA12MR12 1GA12MR12 1AA12MR12 1SA16MR12 1GA16MR12 1AA16MR12 1SA16MR16 — —
— 1BA6MR6 1BA8MR6 1BA8MR8 1BA12MR12 1BA16MR12 —
Male St¯aplok (SL) (See page 227 for O-Rings) 1S4SL4 1G4SL4 1A4SL4 1S6SL6 1G6SL6 1A6SL6 1S8SL6 1G8SL6 1A8SL6 1S8SL8 1G8SL8 1A8SL8 1S12SL12 1G12SL12 1A12SL12 1S16SL16 1G16SL16 1A16SL16 1S20SL20 1G20SL20 — — — 1AP20SL20* — — 1AT20SL20** 1S32SL32 1G32SL32 1A32SL32
— 1B6SL6 1B8SL6 1B8SL8 1B12SL12 1B16SL16 1B20SL20 — — —
Male SAE Inverted Flare Swivel (MF) 1SA4MF3 — 1SA3MF4 — 1SA4MF4 1GA4MF4 1SA5MF4 — 1SA5MF6 1GA5MF6 1SA4MF6 — 1SA6MF6 1GA6MF6 1SA8MF8 1GA8MF8
— — — — — — — —
7
/16-24 /8-24 7 /16-24 1 /2-20 1 /2-20 7 /16-24 5 /8-18 3 /4-18
–03 –04 –04 –04 –06 –06 –06 –08
2.15 2.42 2.39 2.39 2.60 2.53 2.60 2.79
1.46 1.50 1.46 1.46 1.61 1.53 1.61 1.62
.10 .10 .17 .17 .24 .17 .26 .38
— — — — —
7
–04 –06 –06 –06 –08
2.67 2.81 2.88 2.88 3.07
1.75 1.81 1.89 1.89 1.90
.17 .17 .24 .26 .38
1AA4MF3 1AA3MF4 1AA4MF4 1AA5MF4 1AA5MF6 1AA4MF6 1AA6MF6 1AA8MF8
Male SAE Inverted Flare Swivel 45° Elbow (MFA) 1SA4MFA4 1GA4MFA4 1AA4MFA4 1SA4MFA6 — 1AA4MFA6 1SA5MFA6 1GA5MFA6 1AA5MFA6 1SA6MFA6 1GA6MFA6 1AA6MFA6 1SA8MFA8 1GA8MFA8 1AA8MFA8
9
/16-18 /16-16 13 /16-16 13 /16-16 13/16-12 17/16-12 17/16-12 11
3
/16-24 /16-24 1 /2-20 5 /8-18 3 /4-18
7
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
132
Courtesy of Aeroquip.cc
1
2
.62 .75 .88 .88 1.25 1.50 1.50
.44 .38 .44 .50 .50 .44 .62 .75
.96 .96 .96 .96 .93
.44 .44 .50 .62 .75
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. OTC Part Number
TTC Fitting Part Number
TTC12 Fitting Part Number
Thread Flange Head Hose Dia. K. Size
A
D
–04 –04 –06 –06 –06 –08
2.29 2.29 2.43 2.51 2.51 2.73
1.37 1.37 1.44 1.51 1.51 1.56
.17 .17 .17 .24 .26 .38
SAE Code 61 Split Flange (FL) For flanges, split flange halves, kits and O-rings, see pages 225–228. 1S8FL8 1G8FL8 1A8FL8 1B8FL8 1.19 –08 1S12FL8 1G12FL8 1A12FL8 1B12FL8 1.50 –08 1S12FL10 1G12FL10 1A12FL10 1B12FL10 1.50 –10 1S12FL12 1G12FL12 1A12FL12 1B12FL12 1.50 –12 1S16FL12 1G16FL12 1A16FL12 1B16FL12 1.75 –12 1S20FL12 1G20FL12 1A20FL12 1B20FL12 2.00 –12 1S12FL16 — 1A12FL16 — 1.50 –16 1S16FL16 1G16FL16 1A16FL16 1B16FL16 1.75 –16 1S20FL16 1G20FL16 1A20FL16 1B20FL16 2.00 –16 1S24FL16 1G24FL16 1A24FL16 1B24FL16 2.38 –16 1S16FL20 1G16FL20 — 1B16FL20 1.75 –20 — — 1AP16FL20* — 1.75 –20 — — 1AT16FL20** — 1.75 –20 1S20FL20 1G20FL20 — 1B20FL20 2.00 –20 — — 1AP20FL20* — 2.00 –20 — — 1AT20FL20** — 2.00 –20 1S24FL20 1G24FL20 — 1B24FL20 2.38 –20 — — 1AP24FL20* — 2.38 –20 — — 1AT24FL20** — 2.38 –20 1S32FL20 1G32FL20 — 1B32FL20 2.81 –20 — — 1AP32FL20* — 2.81 –20 — — 1AT32FL20** — 2.81 –20 1S20FL24 1G20FL24 1A20FL24 — 2.00 –24 1S24FL24 1G24FL24 1A24FL24 1B24FL24 2.38 –24 1S32FL24 1G32FL24 1A32FL24 1B32FL24 2.81 –24 1S24FL32 1G24FL32 1A24FL32 — 2.38 –32 — — — 1B24FL32 2.38 –32 1S32FL32 1G32FL32 1A32FL32 — 2.81 –32 — — — 1B32FL32 2.81 –32 1S40FL32 1G40FL32 1A40FL32 — 3.31 –32 — — — 1B40FL32 3.31 –32
3.23 3.27 3.26 3.31 3.31 3.61 3.50 3.49 3.79 3.83 3.94 3.94 3.94 4.24 4.24 4.24 4.27 4.27 4.27 4.27 4.27 4.27 4.37 4.40 4.40 4.61 5.11 4.61 5.11 4.60 5.11
2.06 2.10 2.10 2.12 2.12 2.42 2.14 2.14 2.44 2.47 2.21 2.21 2.21 2.51 2.51 2.51 2.54 2.54 2.54 2.54 2.54 2.54 2.55 2.58 2.58 2.63 2.63 2.63 2.63 2.63 2.63
.38 .38 .50 .61 .61 .61 .58 .82 .82 .82 .82 .82 .82 1.05 1.05 1.05 1.05 1.05 1.05 1.01 1.01 1.01 1.05 1.26 1.19 1.26 1.12 1.75 1.62 1.75 1.62
Male SAE Inverted Flare Swivel 90° Elbow (MFB) 1SA4MFB4 1GA4MFB4 1AA4MFB4 1SA5MFB4 — 1AA5MFB4 1SA4MFB6 — 1AA4MFB6 1SA5MFB6 1GA5MFB6 1AA5MFB6 1SA6MFB6 1GA6MFB6 1AA6MFB6 1SA8MFB8 1GA8MFB8 1AA8MFB8
— — — — — —
7
/16-24 /2-20 7 /16-24 1 /2-20 5 /8-18 3 /4-18 1
E
H
1
1.69 1.73 1.69 1.73 1.73 1.75
.44 .50 .44 .50 .62 .75
2
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
133
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Fittings
Nipple Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
TTC Fitting Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC12 Fitting Part Number
Flange Head Hose Dia. K Size
A
D
E
SAE Code 61 Split Flange 45° Elbow (FLA) For flanges, split flange halves, kits and O-rings, see pages 225–228. 1S8FLA8 1G8FLA8 1A8FLA8 — 1.19 –08 3.11 1.94 .37 — — — 1B8FLA8 1.19 –08 3.13 1.96 .37 1S12FLA8 1G12FLA8 1A12FLA8 — 1.50 –08 3.64 2.47 .37 — — — 1B12FLA8 1.50 –08 3.66 2.50 .37 1S12FLA10 1G12FLA10 1A12FLA10 — 1.50 –10 3.68 2.53 .46 — — — 1B12FLA10 1.50 –10 3.62 2.46 .50 1S12FLA12 1G12FLA12 1A12FLA12 — 1.50 –12 3.67 2.48 .58 — — — 1B12FLA12 1.50 –12 3.66 2.46 .56 1S16FLA12 1G16FLA12 1A16FLA12 — 1.75 –12 4.16 2.97 .58 — — — 1B16FLA12 1.75 –12 4.16 2.97 .56 — — — 1B20FLA12 2.00 –12 3.66 2.46 .56 1S12FLA16 — 1A12FLA16 — 1.50 –16 3.93 2.57 .58 1S16FLA16 1G16FLA16 1A16FLA16 1B16FLA16 1.75 –16 4.35 3.00 .76 1S20FLA16 1G20FLA16 1A20FLA16 — 2.00 –16 4.81 3.45 .76 — — — 1B20FLA16 2.00 –16 4.81 3.46 .76 1S16FLA20 1G16FLA20 — 1B16FLA20 1.75 –20 4.80 3.06 .76 — — 1AP16FLA20* — 1.75 –20 4.80 3.06 .76 — — 1AT16FLA20** — 1.75 –20 4.80 3.06 .76 1SA20FLA20 1G20FLA20 — — 2.00 –20 5.28 3.55 1.01 — — — 1B20FLA20 2.00 –20 5.26 3.52 1.01 — — 1AP20FLA20 — 2.00 –20 5.28 3.55 1.01 — — 1AT20FLA20 — 2.00 –20 5.28 3.55 1.01 1S24FLA20 1G24FLA20 — 1B24FLA20 2.37 –20 5.94 4.20 1.01 — — 1AP24FLA20 — 2.37 –20 5.94 4.20 1.01 — — 1AT24FLA20 — 2.37 –20 5.94 4.20 1.01 1S20FLA24 1G20FLA24 1A20FLA24 — 2.00 –24 4.54 2.72 1.26 1S24FLA24 1G24FLA24 1A24FLA24 — 2.37 –24 6.07 4.25 1.26 — — — 1B24FLA24 2.37 –24 6.07 4.25 1.19 1S32FLA24 — 1A32FLA24 — 2.81 –24 6.07 4.25 1.26 — — — 1B32FLA24 2.81 –24 7.30 5.47 1.19 1S24FLA32 1G24FLA32 1A24FLA32 — 2.37 –32 6.27 4.29 1.26 1S32FLA32 1G32FLA32 1A32FLA32 — 2.81 –32 7.49 5.52 1.75 — — — 1B32FLA32 2.81 –32 7.53 5.05 1.62 1S40FLA32 1G40FLA32 1A40FLA32 — 3.31 –32 5.27 3.29 1.75
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
134
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H
.78 .78 1.00 1.00 1.00 1.00 1.01 1.00 1.06 1.06 1.00 1.01 1.06 1.15 1.15 1.06 1.06 1.06 1.18 1.15 1.18 1.18 1.41 1.41 1.41 1.08 1.41 1.41 1.41 2.00 1.41 2.00 2.00 1.30
1
2
Global Crimp Fittings
Nipple Part Number
OTC Part Number
TTC Fitting Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC12 Fitting Part Number
Flange Head Hose Dia. K Size
A
D
E
SAE Code 61 Split Flange 90° Elbow (FLB) For flanges, split flange halves, kits and O-rings, see pages 225–228. 1S8FLB8 1G8FLB8 1A8FLB8 — 1.19 –08 2.86 1.69 .37 — — — 1B8FLB8 1.19 –08 2.87 1.70 .37 1S12FLB8 1G12FLB8 1A12FLB8 — 1.50 –08 3.45 2.28 .37 — — — 1B12FLB8 1.50 –08 3.38 2.21 .37 1S12FLB10 1G12FLB10 1A12FLB10 — 1.50 –10 3.44 2.29 .50 — — — 1B12FLB10 1.50 –10 3.46 2.30 .50 1S12FLB12 1G12FLB12 1A12FLB12 — 1.50 –12 3.49 2.30 .58 — — — 1B12FLB12 1.50 –12 3.49 2.30 .56 1S16FLB12 1G16FLB12 1A16FLB12 — 1.75 –12 4.03 2.84 .58 — — — 1B16FLB12 1.75 –12 4.03 2.84 .56 1S20FLB12 — 1A20FLB12 — 2.00 –12 4.67 3.48 .58 — — — 1B20FLB12 2.00 –12 3.49 2.30 .56 1S12FLB16 1G12FLB16 1A12FLB16 — 1.50 –16 4.20 2.85 .76 1S16FLB16 1G16FLB16 1A16FLB16 — 1.75 –16 4.22 2.86 .76 — — — 1B16FLB16 1.75 –16 4.22 2.87 .76 1S20FLB16 1G20FLB16 1A20FLB16 — 2.00 –16 4.85 3.50 .76 — — — 1B20FLB16 2.00 –16 4.86 3.50 .76 1S24FLB16 1G24FLB16 1A24FLB16 1B24FLB16 2.37 –16 5.59 4.24 .76 1S16FLB20 1G16FLB20 — 1B16FLB20 1.75 –20 4.66 2.93 .76 — — 1AP16FLB20* — 1.75 –20 4.66 2.93 .76 — — 1AT16FLB20** — 1.75 –20 4.66 2.93 .76 1S20FLB20 1G20FLB20 — 1B20FLB20 2.00 –20 5.30 3.57 1.01 — — 1AP20FLB20* — 2.00 –20 5.30 3.57 1.01 — — 1AT20FLB20** — 2.00 –20 5.30 3.57 1.01 1S24FLB20 1G24FLB20 — 1B24FLB20 2.37 –20 6.04 4.31 1.01 — — 1AP24FLB20* — 2.37 –20 6.04 4.31 1.01 — — 1AT24FLB20** — 2.37 –20 6.04 4.31 1.01 1S32FLB20 1G32FLB20 — — 2.81 –20 4.25 2.52 1.01 1S16FLB24 1G16FLB24 1A16FLB24 — 1.75 –24 4.80 2.97 .76 — — — 1B16FLB24 1.75 –24 4.78 2.96 .76 1S20FLB24 1G20FLB24 1A20FLB24 — 2.00 –24 5.43 3.61 1.01 1S24FLB24 1G24FLB24 1A24FLB24 — 2.37 –24 6.18 4.35 1.26 — — — 1B24FLB24 2.37 –24 6.18 4.35 1.19 1S32FLB24 1G32FLB24 1A32FLB24 — 2.81 –24 7.28 5.45 1.26 — — — 1B32FLB24 2.81 –24 7.28 5.45 1.19 1S24FLB32 — 1A24FLB32 — 2.37 –32 6.37 4.40 1.26 — — — 1B24FLB32 2.37 –32 6.85 4.37 1.12 1S32FLB32 1G32FLB32 1A32FLB32 — 2.81 –32 7.47 5.49 1.75 — — — 1B32FLB32 2.81 –32 7.20 4.72 1.62 1S40FLB32 1G40FLB32 1A40FLB32 — 3.31 –32 7.47 5.49 1.75 — — — 1B40FLB32 3.31 –32 7.20 4.72 1.62
SAE Code 61 Split Flange 221/2° Elbow (FLD) For flanges, split flange halves, kits and O-Rings, see — — — 1B8FLD8 1.19 –08 — — — 1B12FLD8 1.50 –08 — — — 1B12FLD12 1.50 –12 — — — 1B16FLD12 1.75 –12 1S16FLD16 — 1A16FLD16 1B16FLD16 1.75 –16 1S20FLD16 — 1A20FLD16 1B20FLD16 2.00 –16 1S20FLD20 — — 1B20FLD20 2.00 –20 — 1AP20FLD20* — 2.00 –20 — — 1AT20FLD20** — 2.00 –20 — — 1B24FLD20 2.37 –20 — — — 1B24FLD24 2.37 –24 — — — 1B32FLD32 2.81 –32
pages 3.38 3.97 4.01 4.45 4.64 5.12 5.57 5.57 5.57 6.31 6.45 2.13
225-228. 2.20 .37 2.80 .37 2.82 .56 3.26 .56 3.29 .76 3.77 .76 3.83 1.01 3.83 1.01 3.83 1.01 4.58 1.01 4.63 1.19 4.64 1.62
H
1
2
1.63 1.63 2.13 2.13 2.13 2.13 2.13 2.13 2.38 2.38 2.62 2.62 2.17 2.38 2.38 2.62 2.62 3.12 2.38 2.38 2.38 2.62 2.62 2.62 3.12 3.12 3.12 2.56 2.38 2.37 2.62 3.12 3.12 4.50 4.50 3.12 3.12 4.50 4.50 4.56 4.56
.36 .44 .44 .45 .45 .46 .46 .46 .46 .56 .56 .88
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
135
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Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
TTC Fitting Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC12 Fitting Part Number
Flange Head Hose Dia. K Size
A
D
E
H
SAE Code 61 Split Flange 671/2° Elbow (FLE) For flanges, split flange halves, kits and O-rings, see pages 225-228. — — — 1B8FLE8 1.19 –08 3.40 2.24 — — — 1B12FLE12 1.50 –12 4.22 3.04 — — — 1B16FLE12 1.75 –12 4.84 3.65 — — — 1B16FLE16 1.75 –16 5.03 3.67 — — — 1B20FLE16 2.00 –16 5.73 4.38 — — 1AP20FLE20* — 2.00 –20 6.18 4.44 — — 1AT20FLE20** — 2.00 –20 6.18 4.44 1S20FLE20 — — 1B20FLE20 2.00 –20 6.18 4.44 — — — 1B24FLE24 2.37 –24 7.21 5.39 — — — 1B32FLE32 2.81 –32 7.57 5.08
.37 .56 .56 .76 .76 1.01 1.01 1.01 1.19 1.62
1.27 1.59 1.74 1.74 1.83 1.83 1.83 1.83 2.14 3.25
SAE Code 61 Split Flange 30° Elbow (FLF) For flanges, split flange halves, kits and O-rings, see pages 225-228. — — — 1B8FLF8 1.19 –08 3.32 2.15 — — — 1B12FLF12 1.50 –12 3.94 2.75 — — — 1B16FLF12 1.75 –12 4.38 3.19 — — — 1B16FLF16 1.75 –16 4.57 3.22 — — — 1B20FLF16 2.00 –16 5.04 3.69 — — — 1B20FLF20 2.00 –20 5.49 3.76 — — — 1B24FLF20 2.37 –20 6.22 4.49 — — — 1B24FLF24 2.37 –24 6.36 4.54 — — — 1B32FLF32 2.81 –32 7.37 4.88 — — — 1B40FLF32 3.31 –32 7.42 4.93
.37 .56 .56 .76 .76 1.01 1.01 1.19 1.62 1.62
.50 .62 .64 .64 .67 .67 .82 .82 1.25 1.28
SAE Code 61 Split Flange 60° Elbow (FLG) For flanges, split flange halves, kits and O-rings, see pages 225-228. — — — 1B8FLG8 1.19 –08 3.57 2.40 — — — 1B12FLG12 1.50 –12 4.42 3.23 — — — 1B16FLG12 1.75 –12 5.05 3.86 1S16FLG16 1G16FLG16 1A16FLG16 1B16FLG16 1.75 –16 5.24 3.89 1S20FLG16 — — 1B20FLG16 2.00 –16 5.95 4.60 — — — 1B20FLG20 2.00 –20 6.40 4.67 — — — 1B24FLG20 2.37 –20 7.34 5.61 1S24FLG24 1G24FLG24 1A24FLG24 1B24FLG24 2.37 –24 7.47 5.65 — — — 1B32FLG32 2.81 –32 7.68 5.20
.37 .56 .56 .76 .76 1.01 1.01 1.19 1.62
1.13 1.39 1.51 1.51 1.57 1.57 1.81 1.81 2.87
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
136
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1
2
Global Crimp Fittings
Nipple Part Number
OTC Part Number
TTC Fitting Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC12 Fitting Part Number
Flange Head Hose Dia. Kφ Size
A
D
Eφ
H
1
2
SAE Code 62 Split Flange (FH) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B8FH8 1.25 –08 3.23 2.06 .37 — — — 1B12FH8 1.63 –08 3.27 2.10 .38 — — — 1B12FH10 1.63 –10 3.26 2.11 .50 — — — 1B12FH12 1.63 –12 3.31 2.12 .61 — — — 1B16FH12 1.87 –12 3.31 2.12 .61 — — — 1B16FH16 1.87 –16 3.50 2.14 .81 — — — 1B20FH16 2.13 –16 3.80 2.44 .81 — — — 1B20FH20 2.13 –20 4.24 2.51 1.05 — — — 1B24FH20 2.50 –20 4.24 2.51 1.05 — — — 1B24FH24 2.50 –24 4.40 2.58 1.26 — — — 1B32FH32 3.12 –32 5.11 2.63 1.62
SAE Code 62 Split Flange 221/2° Elbow (FHD) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B32FHD32 3.12 –32 6.69 4.64 1.62
.88
SAE Code 62 Split Flange 30° Elbow (FHF) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B32FHF32 3.12 –32 6.93 4.88 1.62
1.25
SAE Code 62 Split Flange 45° Elbow (FHA) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B12FHA12 1.63 –12 3.66 2.46 .56 — — — 1B16FHA16 1.87 –16 4.35 3.00 .76 — — — 1B20FHA16 2.13 –16 4.81 3.46 .76 — — — 1B20FHA20 2.13 –20 5.26 3.52 1.01 — — — 1B24FHA24 2.50 –24 6.07 4.25 1.19 — — — 1B32FHA32 3.12 –32 7.53 5.05 1.62
1.00 1.06 1.15 1.15 1.41 2.00
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137
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Crimp Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. Nipple Part Number
OTC Part Number
TTC Fitting Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
TTC12 Fitting Part Number
Flange Head Hose Dia. Kφ Size
A
D
Eφ
H
SAE Code 62 Split Flange 60° Elbow (FHG) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B16FHG16 1.87 –16 5.21 3.88 .81 — — — 1B20FHG16 2.13 –16 5.93 4.60 .81 — — — 1B32FHG32 3.12 –32 7.25 5.20 1.62
1.51 1.57 2.87
SAE Code 62 Split Flange 671/2° Elbow (FHE) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B32FHE32 3.12 –32 7.13 5.08 1.62
3.25
SAE Code 62 Split Flange 90° Elbow (FHB) For flanges, split flange halves, kits and O-Rings, see pages 225-228. — — — 1B8FHB8 1.25 –08 2.87 1.70 .37 — — — 1B12FHB12 1.63 –12 3.49 2.30 .56 — — — 1B16FHB12 1.87 –12 4.03 2.84 .56 — — — 1B16FHB16 1.87 –16 4.22 2.86 .76 — — — 1B20FHB16 2.13 –16 4.85 3.50 .76 — — — 1B20FHB20 2.13 –20 5.30 3.57 1.01 — — — 1B24FHB24 2.50 –24 6.28 4.35 1.19 — — — 1B32FHB32 3.12 –32 7.20 4.72 1.62
1.63 2.13 2.38 2.38 2.62 2.62 3.12 4.50
138
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1
2
Global Metric Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498. OTC Part Number
BSP Female Swivel (BF) 1S4BF4 1G4BF4
TTC Part Number
All dimensions in millimeters.
TTC12 Part Number
Thread T
Hose Size
A
D
Eφ
H
1
1A4BF4
—
G 1/4
–04
42.3 18.9
4.2
19
1G6BF6 1G8BF6 1G8BF8 1G10BF10 1G12BF12 1G16BF16 1G20BF20 1G24BF24 1G32BF32
1A6BF6 1A8BF6 1A8BF8 1A10BF10 1A12BF12 1A16BF16 1AT20BF20** — —
1B6BF6 — 1B8BF8 — 1B12BF12 1B16BF16 1B20BF20 1B24BF24 —
G G G G G G G G G
3
/8 1 /2 1 /2 5 /8 3 /4 1 11/4 11/2 2
–06 –06 –08 –10 –12 –16 –20 –24 –32
46.4 47.9 53.5 54.1 55.5 62.0 73.6 80.0 85.4
21.1 22.6 23.8 24.7 25.3 27.6 29.6 33.7 35.2
6.7 6.7 9.6 12.8 15.5 20.7 26.6 32.0 44.4
22 27 27 30 32 41 50 55 70
JIS Female Swivel (JM) 1S4JM4 1G4JM4 1S6JM6 1G6JM6 1S8JM8 1G8JM8 1S12JM12 1G12JM12 1S16JM16 1G16JM16 1S20JM20 1G20JM20 — —
1A4JM4 1A6JM6 1A8JM8 1A12JM12 1A16JM16 1AP20JM20* 1AT20JM20**
— — 1B8JM8 1B12JM12 1B16JM16 1B20JM20 —
G G G G G G G
1
–04 –06 –08 –12 –16 –20 –20
47.0 51.0 58.0 62.0 69.0 80.2 80.2
23.6 25.7 28.3 31.8 34.6 36.2 36.2
4.2 6.7 9.6 15.5 20.7 26.6 26.6
19 22 27 32 41 50 50
1S6BF6 1S8BF6 1S8BF8 1S10BF10 1S12BF12 1S16BF16 1S20BF20 1S24BF24 1S32BF32
/4 /8 1 /2 3 /4 1 11/4 11/4 3
2
19 22 27 36 41 46 46
*Uses 1 wire braid hose socket. FT1320, FT1330, and FTR1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330, and FT1208 assembly machines require a one piece fitting.
Courtesy of Aeroquip.cc
139
Fittings
Nipple Part Number
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
Fittings
Global Metric Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. All dimensions in millimeters.
Nipple Part Number
OTC Part Number
TTC Part Number
TTC12 Part Number
Thread T
Hose Size
BSP Female Swivel, 45° Elbow (BFA) 1S4BFA4 1G4BFA4 1S6BFA6 1G6BFA6 1S8BFA8 1G8BFA8 1S10BFA10 1G10BFA10 1S12BFA12 1G12BFA12 1S16BFA16 1G16BFA16 1S20BFA20 1G20BFA20
1A4BFA4 1A6BFA6 1A8BFA8 1A10BFA10 1A12BFA12 1A16BFA16 1AT20BFA20*
— — 1B8BFA8 — 1B12BFA12 1B16BFA16 1B20BFA20
G 1/4 G 3/8 G 1/2 G 5/8 G 3/4 G1 G 11/4
–04 –06 –08 –10 –12 –16 –20
BSP Female Swivel. 90° Elbow (BFB) 1S4BFB4 1G4BFB4 1S6BFB6 1G6BFB6 1S8BFB6 1G8BFB6 1S8BFB8 1G8BFB8 1S10BFB10 1G10BFB10 1S12BFB12 1G12BFB12 1S16BFB16 1G16BFB16 1S20BFB20 1G20BFB20
1A4BFB4 1A6BFB6 1A8BFB6 1A8BFB8 1A10BFB10 1A12BFB12 1A16BFB16 1AT20BFB20*
— — — 1B8BFB8 — 1B12BFB12 1B16BFB16 1B20BFB20
G 1/4 G 3/8 G 1/2 G 1/2 G 5/8 G 3/4 G1 G 1/4
–04 –06 –06 –08 –10 –12 –16 –20
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
140
Courtesy of Aeroquip.cc
Eφ
H
1
65.3 41.9 73.8 48.5 91.5 61.8 100.4 71.0 108.8 78.6 126.8 92.4 153.6 109.6
4.2 6.7 9.6 12.8 15.5 20.7 26.6
16.5 19.0 24.8 27.4 29.4 33.2 37.2
19 22 27 30 32 41 50
56.4 33.0 64.1 38.8 74.6 49.3 80.2 50.5 90.6 61.2 99.3 69.1 118.2 83.8 146.2 102.2
4.2 6.7 6.7 9.6 12.8 15.5 20.7 26.6
31.0 36.6 48.5 48.5 56.3 61.5 71.5 82.5
19 22 27 27 30 32 41 50
A
D
2
Global Metric Fittings Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. All dimensions in millimeters.
Nipple Part Number
OTC Part Number
TTC Part Number
TTC12 Part Number Thread T
Hose Size
A
D
Eφ
BSP Male Tapered, BSPT (BT) 1S4BT4 1G4BT4 1S6BT6 1G6BT6 1S8BT8 1G8BT8 1S12BT12 1G12BT12 1S16BT16 1G16BT16 1S20BT20 1G20BT20
1A4BT4 1A6BT6 1A8BT8 1A12BT12 1A16BT16 1AT20BT20*
— 1B6BT6 1B8BT8 1B12BT12 1B16BT16 1B20BT20 1B24BT24
R 1/4 -19 R 3/8-19 R 1/2 -14 R 3/4 -14 R 1 -11 R 11/4 -11 R 11/4 -11
–04 –06 –08 –12 –16 –20 –24
50.6 54.9 66.2 71.1 81.2 96.2 100.8
27.2 29.6 36.5 40.9 46.8 52.2 54.5
4.2 6.7 9.6 15.5 20.7 26.6 32.0
BSP Male Parallel (BP) 1S4BP4 1G4BP4 1S6BP6 1G6BP6 1S8BP6 1G8BP6 1S8BP8 1G8BP8 1S12BP12 1G12BP12 1S16BP16 1G16BP16
1A4BP4 1A6BP6 1A8BP6 1A8BP8 1A12BP12 1A16BP16
— — — — — —
G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G1
–04 –06 –06 –08 –12 –16
44.3 48.4 52.4 58.0 63.1 70.9
20.9 23.1 27.1 28.3 32.9 36.5
4.2 6.7 6.7 9.6 15.5 20.7
H
1
2
14 19 22 30 36 46 50
19 22 27 27 32 41
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
Courtesy of Aeroquip.cc
141
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Metric Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. All dimensions in millimeters.
Nipple Part Number
OTC Part Number
DKO Female Swivel, Light Duty (DL) 1S5DL4 1G5DL4 1S6DL4 1G6DL4 1S8DL6 1G8DL6 1S10DL6 1G10DL6 1S12DL8 1G12DL8 1S16DL10 1G16DL10 1S20DL12 1G20DL12 1S25DL16 1G25DL16 1S32DL20 1G32DL20 1S40DL24 1G40DL24
TTC TTC12 Part Number Part Number Thread T
1A5DL4 1A6DL4 1A8DL6 1A10DL6 1A12DL8 1A16DL10 1A20DL12 1A25DL16 1AT32DL20* 1A40DL24
DKO Female Swivel, Light Duty, 45° Elbow (DLA) 1S6DLA4 1G6DLA4 1A6DLA4 1S8DLA6 1G8DLA6 1A8DLA6 1S10DLA6 1G10DLA6 1A10DLA6 1S12DLA8 1G12DLA8 1A12DLA8 1S16DLA10 1G16DLA10 1A16DLA10 1S20DLA12 1G20DLA12 1A20DLA12 1S25DLA16 1G25DLA16 1A25DLA16 — — 1AT32DLA20*
Tube O.D.
Hose Size
A
48.0 46.0 56.9 51.2 58.3 59.2 62.5 68.2 83.7 87.2
— — 1B8DL6 1B10DL6 1B12DL8 1B16DL10 1B20DL12 1B25DL16 1B32DL20 —
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 2 M36 x 2 M45 x 2 M52 x 2
6 8 10 12 15 18 22 28 35 42
–04 –04 –06 –06 –08 –10 –12 –16 –20 –24
— — — — — — — —
M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 2 M36 x 2 M45 x 2
8 10 12 15 18 22 28 35
–04 –06 –06 –08 –10 –12 –16 –20
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
142
Courtesy of Aeroquip.cc
D
Eφ
24.6 22.6 31.6 25.9 28.6 29.8 32.3 33.8 39.7 40.9
4.2 4.2 6.7 6.7 9.6 12.8 15.5 20.7 26.6 32.0
62.4 39.0 66.8 41.5 69.8 44.5 81.7 52.0 88.4 59.0 98.4 68.2 120.0 85.6 148.0 104.0
4.2 6.7 6.7 9.6 12.8 15.5 20.7 26.6
H
1
17 17 19 22 27 32 36 41 50 60
17.5 19.0 20.5 21.5 27.5 26.0 33.5 43.0
17 19 22 27 32 36 41 50
2
Global Metric Fittings Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. All dimensions in millimeters.
Nipple Part Number
OTC Part Number
TTC TTC12 Part Number Part Number Thread T
Tube O.D.
Hose Size
DKO Female Swivel, Light Duty, 90° Elbow (DLB) 1S5DLB4 1G5DLB4 1A5DLB4 1S5DLB4 1G6DLB4 1A6DLB4 1S8DLB6 1G8DLB6 1A8DLB6 1S10DLB6 1G10DLB6 1A10DLB6 1S12DLB8 1G12DLB8 1A12DLB8 1S16DLB10 1G16DLB10 1A16DLB10 1S20DLB12 1G20DLB12 1A20DLB12 1S25DLB16 1G25DLB16 1A25DLB16 — — 1AT32DLB20
— — 1B8DLB6 — 1B12DLB8 — 1B20DLB12 — —
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 2 M36 x 2 M45 x 2
6 8 10 12 15 18 22 28 35
–04 –04 –06 –06 –08 –10 –12 –16 –20
24° Male, Light Duty (DK) 1S5DK4 1G5DK4 1S6DK4 1G6DK4 1S8DK6 1G8DK6 1S10DK6 1G10DK6 1S12DK8 1G12DK8 1S16DK10 1G16DK10 1S20DK12 1G20DK12 1S25DK16 1G25DK16 1S32DK20 1G32DK20
— — — — — — — — —
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 2 M36 x 2 M45 x 2
6 8 10 12 15 18 22 28 35
–04 –04 –06 –06 –08 –10 –12 –16 –20
1A5DK4 1A6DK4 1A8DK6 1A10DK6 1A12DK8 1A16DK10 1A20DK12 1A25DK16 1AT32DK20*
A
D
Eφ
49.9 26.5 4.2 51.9 28.5 4.2 57.3 32.0 6.7 60.3 35.0 6.7 72.0 42.3 9.6 82.9 53.5 12.8 95.0 64.8 15.5 154.4 120.0 20.7 119.0 75.0 26.6
44.7 44.5 52.0 49.0 56.0 56.0 62.0 66.0 79.4
21.3 21.1 26.7 23.7 26.3 26.6 31.8 31.6 35.4
4.2 4.2 6.7 6.7 9.6 12.8 15.5 20.7 26.6
H
1
26.5 31.5 35.5 39.0 43.0 59.0 54.0 71.0 76.0
17 17 19 22 27 32 36 41 50
2
12 14 17 19 24 27 32 41 46
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
Courtesy of Aeroquip.cc
143
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Metric Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. All dimensions in millimeters.
Nipple Part Number
OTC Part Number
TTC Part Number
DKO Female Swivel, Heavy Duty (DS) 1S5DS4 1G5DS4 1A5DS4 1S6DS4 1S8DS6 1S10DS6 1S12DS8 1S16DS10 1S20DS12 1S25DS16 —
1G6DS4 1G8DS6 1G10DS6 1G12DS8 1G16DS10 1G20DS12 1G25DS16 —
1A6DS4 1A8DS6 1A10DS6 1A12DS8 1A16DS10 1A20DS12 1A25DS16 —
DKO Female Swivel, Heavy Duty, 45° Elbow (DSA) 1S6DSA4 1G6DSA4 1A6DSA4 1S8DSA6 1G8DSA6 1A8DSA6 1S10DSA6 1G10DSA6 1A10DSA6 1S12DSA8 1G12DSA8 1A12DSA8 1S16DSA10 1G16DSA10 1A16DSA10 1S20DSA12 1G20DSA12 1A20DSA12 1S25DSA16 1G25DSA16 1A25DSA16
TTC12 Part Number
Thread T
Tube O.D
Hose Size
A
D
Eφ
H
1
—
M16 x 1.5
8
–04
49.6
26.2
4.2
19
— 1B8DS6 1B10DS6 1B12DS8 1B16DS10 1B20DS12 1B25DS16 1B32DS20
M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2 M52 x 2
10 12 14 16 20 25 30 38
–04 –06 –06 –08 –10 –12 –16 –20
50.8 53.8 56.9 62.4 66.9 72.0 78.5 93.7
27.4 28.5 31.6 32.7 37.5 41.8 44.1 49.7
4.2 6.7 6.7 9.6 12.8 15.5 20.7 26.6
22 24 27 30 36 46 50 60
— 1B8DSA6 — 1B12DSA8 1B16DSA10 1B20DSA12 1B25DSA16
M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2
10 12 14 16 20 25 30
–04 –06 –06 –08 –10 –12 –16
61.4 68.3 68.8 79.7 89.3 107.4 121.4
38.0 43.0 43.5 50.0 59.9 77.2 87.0
4.2 6.7 6.7 9.6 12.8 15.5 20.7
144
Courtesy of Aeroquip.cc
17.0 19.0 20.0 23.0 26.0 32.5 37.5
22 24 27 30 36 46 55
2
Global Metric Fittings Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493. All dimensions in millimeters.
Nipple Part Number
OTC Part Number
TTC Part Number
DKO Female Swivel, Heavy Duty, 90° Elbow (DSB) 1S6DSB4 1G6DSB4 1A6DSB4 1S8DSB6 1S10DSB6 1S12DSB8 1S16DSB10 1S20DSB12 1S25DSB16
1G8DSB6 1G10DSB6 1G12DSB8 1G16DSB10 1G20DSB12 1G25DSB16
24° Male, Heavy Duty (EK) 1S5EK4 1G5EK4 1S6EK4 1G6EK4 1S8EK6 1G8EK6 1S10EK6 1G10EK6 1S12EK8 1G12EK8 1S16EK10 1G16EK10 1S20EK12 1G20EK12 1S25EK16 1G25EK16
TTC12 Part Number
Thread T
Tube O.D
Hose Size
A
D
Eφ
H
1
—
M18 x 1.5
10
–04
54.5
31.0
4.2
33.5
22
1A8DSB6 1A10DSB6 1A12DSB8 1A16DSB10 1A20DSB12 1A25DSB16
1B8DSB6 1B10DSB6 1B12DSB8 1B16DSB10 1B20DSB12 1B25DSB16
M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2
12 14 16 20 25 30
–06 –06 –08 –10 –12 –16
60.3 63.8 73.7 82.0 93.0 104.0
35.0 38.5 44.0 52.6 62.8 69.6
6.7 6.7 9.6 12.8 15.5 20.7
35.0 42.0 49.0 53.5 64.5 74.0
24 27 30 36 46 50
1A5EK4 1A6EK4 1A8EK6 1A10EK6 1A12EK8 1A16EK10 1A20EK12 1A25EK16
— — 1B8EK6 1B10EK6 1B12EK8 1B16EK10 1B20EK12 1B25EK16
M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2
8 10 12 14 16 20 25 30
–04 –04 –06 –06 –08 –10 –12 –16
47.5 40.7 50.3 52.6 58.0 62.0 65.5 72.3
24.1 23.6 25.0 27.3 28.3 32.6 35.3 37.9
4.2 4.2 6.7 6.7 9.6 12.8 15.5 20.7
2
17 19 22 24 27 32 41 46
145
Courtesy of Aeroquip.cc
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Global Metric Fittings Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
All dimensions in millimeters.
Nipple Part Number
JIS Female Swivel (JF) 1S4JF4 1S6JF6 1S8JF8 1S12JF12 1S16JF16 1S20JF20 –– 1S24JF24 1S32JF32
OTC Part Number
TTC Fitting Part Number
TTC12 Fitting Part Number
Hose Size
A
D
Eφ
/4 /8 1 /2 3 /4 1 11/4 11/4 11/2 2
–04 –06 –08 –12 –16 –20 –20 –24 –32
53.2 59.2 66.3 73.3 83.6 102.1 102.1 109.7 122.6
29.8 33.9 36.6 43.1 49.2 58.1 58.1 63.4 72.4
x x x x x x x x x x
Thread
1G4JF4 1G6JF6 1G8JF8 1G12JF12 1G16JF16 1G20JF20 –– 1G24JF24 1G32JF32
1A4JF4 1A6JF6 1A8JF8 1A12JF12 1A16JF16 1AP20JF20* 1AT20JF20** 1A24JF24 1A32JF32
–– 1B6JF6 1B8JF8 1B12JF12 1B16JF16 1B20JF20 –– 1B24JF24 1B32JF32
G G G G G G G G G
Komatsu Female Swivel (KF) 1S4KF4 1G4KF4 1S6KF6 1G6KF6 1S8KF8 1G8KF8 1S10KF10 1G10KF10 1S10KF12 1G10KF12 1S12KF12 1G12KF12 1S16KF16 1G16KF16 1S20KF20 1G20KF20 –– –– 1S24KF24 1G24KF24
1A4KF4 1A6KF6 1A8KF8 1A10KF10 1A10KF12 1A12KF12 1A16KF16 1AP20KF20* 1AT20KF20** 1A24KF24
–– –– –– –– –– 1B12KF12 1B16KF16 1B20KF20 –– ––
M14 M18 M22 M24 M24 M30 M33 M36 M36 M42
1 3
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
*Uses 1 wire braid hose socket. FT1320, FT1330, and FT1208 assembly machines require a one piece fitting. **Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
146
Courtesy of Aeroquip.cc
1
2
4.2 6.7 9.6 15.5 20.7 26.6 26.6 32.0 44.4
19 22 27 32 41 50 50 55 70
19 22 27 36 41 46 46 50 65
–04 56.1 32.7 42.2 –06 60.4 35.1 6.7 –08 69.5 39.8 9.6 –10 75.4 46.0 12.4 –12 76.6 46.4 12.4 –12 81.5 51.3 15.5 –16 91.4 57.0 20.7 –20 113.4 69.4 26.6 –20 113.4 60.4 26.6 –24 120.5 74.2 32.0
19 24 27 32 32 36 41 46 46 55
19 22 27 30 30 36 41 46 46 50
H
Global Metric Fittings Global TTC Fittings for use with Hose: 2661, FC211, FC212, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6, GH683, GH781, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136, FC250A, FC318–12, GH493.
All dimensions in millimeters.
Nipple Part Number
OTC Part Number
TTC Fitting Part Number
TTC12 Fitting Part Number
Flange Dia.
Hose Size
Komatsu Split Flange (KS) 1S10KS10 1G10KS10
1A10KS10
1B10KS10
34.2
–10
94.2 64.8 11.5
Komatsu Split Flange 45º Elbow (KSA) 1S10KSA10 1G10KSA10
1A10KSA10
1B10KSA10
34.2
–10
86.1 56.7 11.5
21.8
Komatsu Split Flange 90º Elbow (KSB) 1S10KSB10 1G10KSB10
1A10KSB10
1B10KSB10
34.2
–10
77.9 48.5 11.5
51.3
A
D
Eφ
H
1
2
147
Courtesy of Aeroquip.cc
Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru –20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, 2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC466, FC498.
Fittings
Spiral Single Skive Crimp Fittings for use with Hose 1508 (–12, –16, –20), FC136 (–06 thru –24), FC250A, FC254 (–20, –24), FC323 (–12, –16, –20, –24), FC324 (–12, –16), GH493 (–8, –12, –16, –20, –24)
Male pipe FC9516/FJ9759 FJ9568 Complete Component Part Numbers Fitting Part Number Nipple Assy. Socket Male pipe FC9516–0406S 186101–4–6S FC3471–06S FC9516–0606S 186101–6–6S FC3471–06S FC9516–0806S 186101–8–6S FC3471–06S FC9516–0408S 186101–4–8S FC3471–08S FC9516–0608S 186101–6–8S FC3471–08S FC9516–0808S 186101–8–8S FC3471–08S FC9516–1208S 186101–12–8S FC3471–08S FC9516–0810S 186101–8–10S FC3471–10S FJ9759–1212S FC1411–1212S FC1410–12S FJ9759–1616S FC1411–1616S FC1410–16S FJ9759–2020S * * FJ9759–2424S * * FJ9568–3232S * * SAE 37° (JIC) swivel FC9515–0606S 186100H6–6S FC3471–06S FC9515–0806S 186100H8–6S FC3471–06S FC9515–0808S 186100H8–8S FC3471–08S FC9515–1008S 186100H10–8S FC3471–08S FC9515–1208S 186100H12–8S FC3471–08S FC9515–1010S 186100H10–10S FC3471–10S FC9515–1210S 186100H12–10S FC3471–10S FJ9760–1212S FJ8760–1212S FC1410–12S FJ9760–1612S FJ8760–1612S FC1410–12S FJ9760–1616S FJ8760–1616S FC1410–16S FJ9760–2020S * * FJ9760–2424S * * FJ9567–3232S * * SAE 37° (JIC) male flare FC9631–0606S 186103–6–6S FC3471–06S FC9631–0806S 186103–8–6S FC3471–06S FC9631–0808S 186103–8–8S FC3471–08S FC9631–1008S 186103–10–8S FC3471–08S FC9631–1208S 186103–12–8S FC3471–08S FC9631–1010S 186103–10–10S FC3471–10S FC9631–1210S 186103–12–10S FC3471–10S FJ9915–1212S FC1474–1212S FC1410–12S FJ9915–1612S FC1474–1612S FC1410–12S FJ9915–1616S FC1474–1616S FC1410–16S SAE O-Ring male (see page 228 for O-Rings) FC9712–0606S 186121–6–6S FC3471–06S FC9712–0806S 186121–8–6S FC3471–06S FC9712–0808S 186121–8–8S FC3471–08S FC9712–1008S 186121–10–8S FC3471–08S FC9712–1010S 186121–10–10S FC3471–10S FC9712–1210S 186121–12–10S FC3471–10S FJ9916–1212S FC1475–1212S FC1410–12S FJ9916–1616S FC1475–1616S FC1410–16S
SAE 37° (JIC) swivel FC9515/FJ9760 FJ9567
SAE 37° (JIC) male flare FC9631/FJ9915 All dimensions in inches.
SAE straight thread O-Ring male FC9712/FJ9916
Hose Size
A
D
Eφ
–06 –06 –06 –08 –08 –08 –08 –10 –12 –16 –20 –24 –32
2.44 2.44 2.44 2.60 2.60 2.84 2.60 3.00 3.38 3.76 4.78 5.17 5.71
1.24 1.24 1.24 1.25 1.25 1.50 1.25 1.53 1.66 1.86 2.13 2.24 2.35
.26 .26 .26 .30 .38 .38 .38 .50 .61 .78 1.05 1.26 1.69
9
–06 –06 –08 –08 –08 –10 –10 –12 –12 –16 –20 –24 –32
2.64 2.74 2.90 3.01 2.85 3.22 3.25 3.53 3.76 3.81 4.48 4.92 5.68
1.44 1.54 1.55 1.66 1.50 1.76 1.78 1.80 2.04 1.92 1.83 2.00 2.33
.26 .26 .38 .38 .38 .50 .50 .61 .61 .78 1.05 1.26 1.69
9
–06 –06 –08 –08 –08 –10 –10 –12 –12 –16
2.43 2.53 2.69 2.85 2.78 3.00 2.93 3.49 3.30 3.78
1.24 1.34 1.35 1.51 1.43 1.54 1.46 1.77 1.58 1.88
.26 .26 .38 .38 .38 .48 .50 .61 .61 .78
.69 .81 .81 .94 1.12 1.00 1.12 1.12 1.38 1.38
9
–06 –06 –08 –08 –10 –10 –12 –16
2.27 2.12 2.53 2.35 2.74 2.66 3.22 3.46
1.07 .93 1.19 1.00 1.28 1.19 1.50 1.57
.26 .26 .38 .38 .50 .50 .61 .78
.69 .88 .88 1.00 1.00 1.25 1.25 1.50
Thread 1
/4-18 /8-18 1 /2-14 1 /4-18 3 /8-18 1 /2-14 3 /4-14 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2 3
/16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 7 /8-14 11/16-12 11/16-12 15/16-12 15/16-12 15/8-12 17/8-12 21/2-12 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 7 /8-14 11/16-12 11/16-12 15/16-12 15/16-12 /16-18 3 /4-16 3 /4-16 7 /8-14 7 /8-14 11/16-12 11/16-12 15/16-12
*Complete fittings are one-piece assemblies.
148
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H
1
2 .69 .69 .88 .81 .81 .88 1.06 1.00 1.12 1.38 1.81 2.00 2.62
.69 .88 .88 1.00 1.25 1.00 1.25 1.25 1.50 1.50 2.00 2.25 2.88
.69 .69 .81 .81 1.00 1.00 1.00 1.06 1.25 1.25
Spiral Single Skive Crimp Fittings
SAE 37° (JIC) swivel
SAE 37° (JIC) swivel
FC5967/FJ9778 60° elbow FC5969/FJ9779 671/2° elbow
90° elbow FC9625/FJ9780
All dimensions in inches.
Complete Fitting Part Number 221/2° elbow FC5963–0808S FJ9775–1212S FJ9775–1616S FJ9775–2020S FJ9775–2424S 30° elbow FC5965–0808S FJ9776–1212S FJ9776–1616S FJ9776–2020S FJ9776–2424S 45° elbow FC9627–0808S FC9627–1210S FJ9777–1212S FJ9777–1616S FJ9777–2020S FJ9777–2424S 60° elbow FC5967–0808S FJ9778–1212S FJ9778–1616S FJ9778–2020S FJ9778–2424S 671/2° elbow FC5969–0808S FJ9779–1212S FJ9779–1616S FJ9779–2020S FJ9779–2424S 90° elbow FC9625–0808S FC9625–1210S FJ9780–1212S FJ9780–1616S FJ9780–2020S FJ9780–2424S
Component Part Numbers Nipple Assy.
Socket
FC4963–0808S FJ8775–1212S FJ8775–1616S
FC3471–08S FC1410–12S FC1410–16S
* *
* *
FC4965–0808S FJ8776–1212S FJ8776–1616S
FC3471–08S FC1410–12S FC1410–16S
*
*
FC8627–0808S FC8627–1210S FJ8777–1212S FJ8777–1616S
FC3471–08S FC3471–10S FC1410–12S FC1410–16S
* *
* *
FC4967–0808S FJ8778–1212S FJ8778–1616S
FC3471–08S FC1410–12S FC1410–16S
* *
* *
FC4969–0808S FJ8779–1212S FJ8779–1616S
FC3471–08S FC1410–12S FC1410–16S
* *
* *
FC8625–0808S FC8625–1210S FJ8780–1212S FJ8780–1616S
FC3471–08S FC3471–10S FC1410–12S FC1410–16S
* *
* *
Thread
Hose Size
A
D
Eφ
H
1
2
3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12
–08 –12 –16 –20 –24
3.54 4.24 5.13 6.42 7.41
2.20 2.52 3.24 3.77 4.49
.38 .61 .78 1.05 1.26
.47 .52 .69 .80 .95
.88 1.25 1.50 2.00 2.25
.81
3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12
–08 –12 –16 –20 –24
3.49 4.18 5.20 6.55 7.48
2.14 2.45 3.30 3.90 4.56
.38 .61 .78 1.05 1.26
.62 .69 .95 1.11 1.29
.88 1.25 1.50 2.00 2.25
.81
3
–08 –10 –12 –16 –20 –24
3.46 4.07 4.39 5.34 6.51 7.47
2.12 2.60 2.67 3.44 3.86 4.55
.38 .50 .61 .78 1.05 1.26
.95 1.16 1.16 1.53 1.70 1.99
.88 1.25 1.25 1.50 2.00 2.25
.81 1.00
3
/4-16 11/16-12 15/16-12 15/8-12 17/8-12
–08 –12 –16 –20 –24
3.35 4.37 5.24 6.46 7.36
2.01 2.65 3.34 3.81 4.44
.38 .61 .78 1.05 1.26
1.26 1.60 2.08 2.33 2.72
.88 1.25 1.50 2.00 2.25
.81
3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12
–08 –12 –16 –20 –24
3.37 4.30 5.18 6.33 6.79
2.03 2.58 3.28 3.68 3.87
.38 .61 .78 1.05 1.26
1.47 1.80 2.36 2.62 2.76
.88 1.25 1.50 2.00 2.25
.81
3 /4-16 11/16-12 11/16-12 15/16-12 15/8-12 17/8-12
–08 –10 –12 –16 –20 –24
3.04 3.63 3.95 4.68 5.82 6.61
1.69 2.16 2.23 2.78 3.17 3.69
.38 .50 .61 .78 1.05 1.26
1.87 2.35 2.35 3.04 3.40 3.95
.88 1.25 1.25 1.50 2.00 2.25
.81 1.00
/4-16 11/16-12 11/16-12 15/16-12 15/8-12 17/8-12
*Complete fittings are one-piece assemblies.
149
Courtesy of Aeroquip.cc
Fittings
SAE 37° (JIC) swivel FC5963/FJ9775 221/2° elbow FC5965/FJ9776 30° elbow FC9627/FJ9777 45° elbow
Fittings
Spiral Single Skive Crimp Fittings for use with Hose 1508 (–12, –16, –20), FC136 (–06 thru –24), FC250A, FC254 (–20, –24), FC323 (–12, –16, –20, –24), FC324 (–12, –16), GH493 (–8, –12, –16, –20, –24)
221/2° split flange FJ9571/FC9929/FJ9763 Code 61 (SAE J518c) FC5957/FJ9764 Code 62 (SAE J518c)
Straight split flange FJ9569/FC9725/FJ9761 Code 61 (SAE J518c) FC9853/FJ9762 Code 62 (SAE J518c)
All dimensions in inches.
Complete Component Part Numbers Fitting Part Number Nipple Assy. Socket Straight split flange – Code 61 (SAE J518c) FC9725–0808S FC8725–0808S FC3471–08S FC9725–1208S FC8725–1208S FC3471–08S FC9725–1210S FC8725–1210S FC3471–10S FJ9761–1212S FJ8761–1212S FC1410–12S FJ9761–1612S FJ8761–1612S FC1410–12S FJ9761–1616S FJ8761–1616S FC1410–16S FJ9761–2016S FJ8761–2016S FC1410–16S FJ9761–2020S * * FJ9761–2420S * * FJ9761–2424S * * FJ9761–3224S * * FJ9569–3232S * * Straight split flange – Code 62 (SAE J518c) FC9853–1208S FC8853–1208S FC3471–08S FJ9762–1212S FJ8762–1212S FC1410–12S FJ9762–1612S FJ8762–1612S FC1410–12S FJ9762–1616S FJ8762–1616S FC1410–16S FJ9762–2016S FJ8762–2016S FC1410–16S FJ9762–2020S * * FJ9762–2420S * * FJ9762–2424S * * FJ9762–3224S * * 221/2° split flange – Code 61 (SAE J518c) FC9929–0808S FC8929–0808S FC3471–08S FC9929–1208S FC8929–1208S FC3471–08S FJ9763–1212S FJ8763–1212S FC1410–12S FJ9763–1612S FJ8763–1612S FC1410–12S FJ9763–1616S FJ8763–1616S FC1410–16S FJ9763–2016S FJ8763–2016S FC1410–16S FJ9763–2020S * * FJ9763–2420S * * FJ9763–2424S * * FJ9763–3224S * * FJ9571–3232S * * 221/2° split flange – Code 62 (SAE J518c) FC5957–1208S FC4957–1208S FC3471–08S FJ9764–1212S FJ8764–1212S FC1410–12S FJ9764–1612S FJ8764–1612S FC1410–12S FJ9764–1616S FJ8764–1616S FC1410–16S FJ9764–2016S FJ8764–2016S FC1410–16S FJ9764–2020S * * FJ9764–2420S * * FJ9764–2424S * * FJ9764–3224S * *
Flange Head Dia. Kφ
Hose Size
A
D
Eφ
1.19 1.50 1.50 1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–08 –08 –10 –12 –12 –16 –16 –20 –20 –24 –24 –32
3.56 3.56 3.99 4.31 4.31 5.03 5.03 5.95 5.95 6.95 6.95 8.18
2.21 2.21 2.52 2.59 2.59 3.14 3.14 3.30 3.30 4.02 4.02 4.82
.38 .38 .50 .61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
.81 .81 1.00
1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–08 –12 –12 –16 –16 –20 –20 –24 –24
3.56 4.31 4.31 5.03 5.03 5.95 5.95 6.95 6.71
2.21 2.59 2.59 3.14 3.14 3.30 3.30 4.02 4.02
.38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
.81
1.19 1.50 1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–08 –08 –12 –12 –16 –16 –20 –20 –24 –24 –32
3.32 3.32 4.04 4.04 4.52 4.52 5.71 5.71 6.65 6.65 8.18
1.97 1.97 2.31 2.31 2.62 2.62 3.06 3.06 3.73 3.73 4.82
.38 .38 .61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
.32 .38 .44 .44 .44 .44 .50 .50 .63 .63 .88
.81 .81
1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–08 –12 –12 –16 –16 –20 –20 –24 –24
3.32 4.04 4.04 4.52 4.52 5.71 5.71 6.65 6.65
1.97 2.31 2.31 2.62 2.62 3.06 3.06 3.73 3.73
.38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
.38 .44 .44 .44 .44 .50 .50 .63 .63
.81
*Complete fittings are one-piece assemblies. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
150
Courtesy of Aeroquip.cc
H
1
2
Spiral Single Skive Crimp Fittings
45° split flange FJ9575/FC9724/FJ9767 Code 61 (SAE J518c) FC9855/FJ9768 Code 62 (SAE J518c) All dimensions in inches.
Complete Fitting Part Number 30° split flange – FJ9765–1212S FJ9765–1612S FJ9765–1616S FJ9765–2016S FJ9765–2020S FJ9765–2420S FJ9765–2424S FJ9765–3224S FJ9573–3232S 30° split flange – FC9854–1208S FJ9766–1212S FJ9766–1612S FJ9766–1616S FJ9766–2016S FJ9766–2020S FJ9766–2420S FJ9766–2424S FJ9766–3224S 45° split flange – FC9724–0808S FC9724–1208S FC9724–1210S FJ9767–1212S FJ9767–1612S FJ9767–1616S FJ9767–2016S FJ9767–2020S FJ9767–2420S FJ9767–2424S FJ9767–3224S FJ9575–3232S 45° split flange – FC9855–1208S FJ9768–1212S FJ9768–1612S FJ9768–1616S FJ9768–2016S FJ9768–2020S FJ9768–2420S FJ9768–2424S FJ9768–3224S
Component Part Numbers Nipple Assy. Code 61 (SAE J518c) FJ8765–1212S FJ8765–1612S FJ8765–1616S FJ8765–2016S * * * * * Code 62 (SAE J518c) FC8854–1208S FJ8766–1212S FJ8766–1612S FJ8766–1616S FJ8766–2016S * * * * Code 61 (SAE J518c) FC8724–0808S FC8724–1208S FC8724–1210S FJ8767–1212S FJ8767–1612S FJ8767–1616S FJ8767–2016S * * * * * Code 62 (SAE J518c) FC8855–1208S FJ8768–1212S FJ8768–1612S FJ8768–1616S FJ8768–2016S * * * *
Socket FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * * * FC3471–08S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * * FC3471–08S FC3471–08S FC3471–10S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * * * FC3471–08S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * *
Flange Head Dia. K
Hose Size
A
D
E
H
1
2
1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–12 –12 –16 –16 –20 –20 –24 –24 –32
3.98 3.98 4.62 4.62 5.88 5.88 6.77 6.77 8.42
2.26 2.26 2.72 2.72 3.23 3.23 3.85 3.85 5.06
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
.58 .58 .61 .61 .72 .72 .88 .88 1.25
1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–08 –12 –12 –16 –16 –20 –20 –24 –24
3.28 3.98 3.98 4.62 4.62 5.88 5.88 6.77 6.77
1.93 2.26 2.26 2.72 2.72 3.23 3.23 3.85 3.85
.38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
.50 .58 .58 .62 .62 .72 .72 .88 .88
.81
1.19 1.50 1.50 1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–08 –08 –10 –12 –12 –16 –16 –20 –20 –24 –24 –32
3.29 3.29 3.91 4.24 4.24 4.87 4.87 5.97 5.97 6.88 6.88 8.58
1.95 1.95 2.45 2.51 2.51 2.97 2.97 3.32 3.32 3.96 3.96 5.23
.38 .38 .50 .61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
.78 .78 1.00 1.00 1.00 1.06 1.06 1.15 1.15 1.41 1.41 2.00
.81 .81 1.00
1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–08 –12 –12 –16 –16 –20 –20 –24 –24
3.29 4.24 4.24 4.87 4.87 5.97 5.97 6.88 6.88
1.95 2.51 2.51 2.97 2.97 3.32 3.32 3.96 3.96
.38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
.78 1.00 1.00 1.06 1.06 1.15 1.15 1.41 1.41
.81
*Complete fittings are one-piece assemblies. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
151
Courtesy of Aeroquip.cc
Fittings
30° split flange FJ9573/FJ9765 Code 61 (SAE J518c) FC9854/FJ9766 Code 62 (SAE J518c)
Spiral Single Skive Crimp Fittings
Fittings
for use witth Hose 1508 (–12, –16, –20), FC136 (–06 thru –24), FC250A, FC254 (–20, –24), FC323 (–12, –16, –20, –24), FC324 (–12, –16), GH493 (–8, –12, –16, –20 –24) 671/2° split flange 60° split flange FJ9579/FC9726/FJ9771 FC9802/FJ9769 Code 61 (SAE J518c) Code 61 (SAE J518c) FC7330/FJ9770 Code 62 (SAE J518c) FC5960/FJ9772 Code 62 (SAE J518c) All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
60° split flange – Code 61 (SAEJ518c) FC9802–0808S FC8802–0808S FC9802–1208S FC8802–1208S FJ9769–1212S FJ8769–1212S FJ9769–1612S FJ8769–1612S FJ9769–1616S FJ8769–1616S FJ9769–2016S FJ8769–2016S FJ9769–2020S * FJ9769–2420S * FJ9769–2424S * FJ9769–3224S * 60° split flange – Code 62 (SAEJ518c) FC7330–1208S FC6330–1208S FJ9770–1212S FJ8770–1212S FJ9770–1612S FJ8770–1612S FJ9770–1616S FJ8770–1616S FJ9770–2016S FJ8770–2016S FJ9770–2020S * FJ9770–2420S * FJ9770–2424S * FJ9770–3224S * 671/2° split flange – Code 61 (SAEJ518c) FC9726–0808S FC8726–0808S FC9726–1208S FC8726–1208S FJ9771–1212S FJ8771–1212S FJ9771–1612S FJ8771–1612S FJ9771–1616S FJ8771–1616S FJ9771–2016S FJ8771–2016S FJ9771–2020S * FJ9771–2420S * FJ9771–2424S * FJ9771–3224S * FJ9579–3232S * 671/2° split flange – Code 62 (SAEJ518c) FC5960–1208S FC4960–1208S FJ9772–1212S FJ8772–1212S FJ9772–1612S FJ8772–1612S FJ9772–1616S FJ8772–1616S FJ9772–2016S FJ8772–2016S FJ9772–2020S * FJ9772–2420S * FJ9772–2424S * FJ9772–3224S *
Socket
Flange Head Dia. K
Hose Size
A
FC3471–08S FC3471–08S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * *
1.19 1.50 1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81
–08 –08 –12 –12 –16 –16 –20 –20 –24 –24
3.23 3.23 4.26 4.26 4.90 4.90 6.07 6.07 6.94 6.94
1.88 1.88 2.54 2.54 3.01 3.01 3.42 3.42 4.02 4.02
.38 .38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
1.05 1.05 1.41 1.41 1.50 1.50 1.66 1.66 2.00 2.00
.81 .81
FC3471–08S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * *
1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–08 –12 –12 –16 –16 –20 –20 –24 –24
3.23 4.26 4.26 4.90 4.90 6.07 6.07 6.94 6.94
1.88 2.54 2.54 3.01 3.01 3.42 3.42 4.02 4.02
.38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
1.05 1.41 1.41 1.50 1.50 1.66 1.66 2.00 2.00
.81
FC3471–08S FC3471–08S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * * *
1.19 1.50 1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–08 –08 –12 –12 –16 –16 –20 –20 –24 –24 –32
3.28 3.28 4.22 4.22 4.92 4.92 6.04 6.04 6.48 6.48 8.62
1.94 1.94 2.49 2.49 3.03 3.03 3.39 3.39 3.56 3.56 5.27
.38 .38 .61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.25 1.31 1.60 1.60 1.75 1.75 1.90 1.90 2.00 2.00 3.25
.81 .81
FC3471–08S FC1410–12S FC1410–12S FC1410–16S FC1410–16S * * * *
1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–08 –12 –12 –16 –16 –20 –20 –24 –24
3.28 4.22 4.22 4.92 4.92 6.04 6.04 6.48 6.48
1.94 2.49 2.49 3.03 3.03 3.39 3.39 3.56 3.56
.38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
1.25 1.60 1.60 1.75 1.75 1.90 1.90 2.00 2.00
.81
*Complete fittings are one-piece assemblies. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
152
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D
E
H
X1
X2
Spiral Single Skive Crimp Fittings
Fittings
90° split flange FJ9581/FC9727/FJ9773 Code 61 (SAE J518c) FC9856/FJ9774 Code 62 (SAE J518c) All dimensions in inches.
Complete Fitting Part Number
Socket
Flange Head Dia. K
Hose Size
A
D
90° split flange – Code 61 (SAEJ518c) FC9727-0808S FC8727-0808S FC9727-1208S FC8727-1208S FC9727-1210S FC8727-1210S FJ9773-1212S FJ8773-1212S FJ9773-1612S FJ8773-1612S FJ9773-1616S FJ8773-1616S FJ9773-2016S FJ8773-2016S FJ9773-2020S * FJ9773-2420S * FJ9773-2424S * FJ9773-3224S * FJ9581-3232S *
FC3471-08S FC3471-08S FC3471-10S FC1410-12S FC1410-12S FC1410-16S FC1410-16S * * * * *
1.19 1.50 1.50 1.50 1.75 1.75 2.00 2.00 2.38 2.38 2.81 2.81
-08 -08 -10 -12 -12 -16 -16 -20 -20 -24 -24 -32
3.04 3.04 3.63 3.95 3.95 4.68 4.68 5.81 5.81 6.61 6.61 8.26
1.69 1.69 2.16 2.23 2.23 2.78 2.78 3.17 3.17 3.69 3.86 4.90
.38 .38 .50 .61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.62 1.62 2.13 2.13 2.13 2.38 2.38 2.62 2.62 3.12 3.12 4.50
.81 .81 1.00
90° split flange – Code 62 (SAEJ518c) FC9856-0808S FC8856-0808S FC9856-1208S FC8856-1208S FJ9774-1212S FJ8774-1212S FJ9774-1612S FJ8774-1612S FJ9774-1616S FJ8774-1616S FJ9774-2016S FJ8774-2016S FJ9774-2020S * FJ9774-2420S * FJ9774-2424S * FJ9774-3224S *
FC3471-08S FC3471-08S FC1410-12S FC1410-12S FC1410-16S FC1410-16S * * * *
1.25 1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
-08 -08 -12 -12 -16 -16 -20 -20 -24 -24
3.04 3.04 3.95 3.95 4.68 4.68 5.81 5.81 6.61 6.61
1.69 1.69 2.23 2.23 2.78 2.78 3.17 3.17 3.69 3.69
.38 .38 .61 .61 .78 .78 1.05 1.05 1.26 1.26
1.62 1.62 2.13 2.13 2.38 2.38 2.62 2.62 3.12 3.12
.81 .81
Component Part Numbers Nipple Assy.
E
H
1X
X2
*Complete fittings are one-piece assemblies. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
153
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ORS® Crimp Fittings/Komatsu Crimp Fittings
Fittings
for use with Hose FC136, FC250A, FC254 (–20, –24), FC323, FC324 (–12, –16), 1508 (–12, –16, –20)
Straight FJ9606/FJ9896
90° elbow (short) FJ9612/FJ9898
45° elbow FJ9609/FJ9897
90° elbow (long) FJ9715/FJ9899
All dimensions in inches.
Complete Fitting Part Number
Straight FJ9606–0606S FJ9606–0808S FJ9896–1212S FJ9896–1612S FJ9896–1616S FJ9896–2020S FJ9896–2424S 45° elbow FJ9609–0808S FJ9897–1212S FJ9897–1616S FJ9897–2020S FJ9897–2424S 90° elbow (short) FJ9612–0808S FJ9898–1212S FJ9898–1612S FJ9898–1616S FJ9898–2020S FJ9898–2424S 90° elbow (long) FJ9715–0808S FJ9899–1212S FJ9899–1616S FJ9899–2020S FJ9899–2424S
Component Part Numbers Hose Size
A
C
D
/16-16 /16-16 13/16-12 17/16-12 17/16-12 111/16-12 2-12
–06 –08 –12 –12 –16 –20 –24
2.40 2.85 3.57 3.64 4.06 4.94 5.24
.72 .87 1.07 1.14 1.14 1.13 1.00
1.20 1.50 1.85 1.92 2.16 2.30 2.32
.26 .38 .61 .61 .78 1.05 1.26
FC3471–08S FC1410–12S FC1410–16S * *
13 /16-16 13/16-12 17/16-12 111/16-12 2-12
–08 –12 –16 –20 –24
3.04 4.06 4.87 5.67 6.51
1.70 2.33 2.98 3.02 3.59
.38 .61 .78 1.01 1.19
FJ8612–0808S FJ8898–1212S FJ8898–1612S FJ8898–1616S * *
FC3471–08S FC1410–12S FC1410–12S FC1410–16S * *
13 /16-16 13/16-12 17/16-12 17/16-12 111/16-12 2-12
–08 –12 –12 –16 –20 –24
2.81 3.95 4.41 4.58 5.75 6.61
1.46 2.23 2.68 2.68 3.10 3.69
FJ8715–0808S FJ8899–1212S FJ8899–1616S * *
FC3471–08S FC1410–12S FC1410–16S * *
–08 –12 –16 –20 –24
3.04 3.95 4.68 5.81 6.61
–12 –16 –20 –24
3.84 4.24 5.32 5.82
Nipple Assy.
Socket
FJ8307–0606S FJ8307–0808S FJ8896–1212S FJ8896–1612S FJ8896–1616S * *
FC3471–06S FC3471–08S FC1410–12S FC1410–12S FC1410–16S * *
FJ8609–0808S FJ8897–1212S FJ8897–1616S * *
“T” Thread 11 13
13
/16-16 13/16-12 17/16-12 111/16-12 2-12
1
2
.81 .94 1.38 1.62 1.62 1.88 2.25
.69 .81 1.06 1.38 1.38 1.62 2.00
.59 .83 .94 1.00 1.07
.94 1.38 1.62 1.88 2.25
.81
.38 .61 .61 .78 1.01 1.19
1.15 1.88 2.21 2.21 2.51 2.70
.94 1.38 1.62 1.62 1.88 2.25
.81
1.69 2.23 2.78 3.16 3.68
.38 .61 .78 1.01 1.19
2.51 3.78 4.50 5.09 5.54
.94 1.38 1.62 1.88 2.25
.81
2.12 2.34 2.67 2.89
.61 .78 .95 1.19
1.44 1.62 1.81 2.25
1.12 1.25 1.62 1.81
EØ
H
for use with Hose FC136, FC250A, FC323, FC324
30° swivel — Metric threads Special Komatsu FJ7188
30° swivel—Metric threads FJ7188–0612S FJ6188–0612S FJ7188–1016S FJ6188–1016S FJ7188–1220S * FJ7188–1424S *
FC1410–12S FC1410–16S * *
M30x1.5 M33x1.5 M36x1.5 M42x1.5
*Complete fittings are one-piece assemblies.
154
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Spiral Single Skive Crimp Fittings for use with Hose FC324–08
Fittings
Male pipe FJ9759
SAE 37° (JIC) swivel FJ9760 All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
FC1411–0808S
FC1410–08S
SAE 37° (JIC) swivel FJ9760–0808S FJ8760–0808S
FC1410–08S
Male pipe FJ9759–0808S
Thread
Hose Size
A
3
/4-16
–08
3
/4-16
–08
C
D
EØ
2.66
1.16
.36
3.22
1.58
.38
H
1
2
.81
.88
.81
155
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Fittings
Field Crimp Fittings for use with Hose 2583, 2661 (–12 and –16 only), FC211, FC212, FC310, FC318 (–12 and –16 only), FC474, GH663, GH793 (–4 thru –20)
Male pipe FJ9121
SAE 45° swivel FJ9123
SAE 37° (JIC) swivel FJ9122
JIS 30° swivel FJ7905
All dimensions in inches.
Part Number Male pipe FJ9121–0204S FJ9121–0404S FJ9121–0604S FJ9121–0406S FJ9121–0606S FJ9121–0806S FJ9121–0608S FJ9121–0808S FJ9121–0810S FJ9121–1210S FJ9121–1208S FJ9121–1212S FJ9121–1612S FJ9121–1616S FJ9121–2020S FJ9121–2424S FJ9121–3232S SAE 37° (JIC) swivel FJ9122–0404S FJ9122–0504S FJ9122–0604S FJ9122–0406S FJ9122–0606S FJ9122–0806S FJ9122–0808S FJ9122–1008S FJ9122–1208S FJ9122–1608S FJ9122–1010S FJ9122–1210S FJ9122–1012S FJ9122–1212S FJ9122–1612S FJ9122–1616S FJ9122–2020S FJ9122–2424S FJ9122–3232S SAE 45° swivel FJ9123–0406S FJ9123–0606S FJ9123–1212S JIS 30° swivel FJ7905–0404S FJ7905–0606S FJ7905–0808S FJ7905–1212S FJ7905–1616S
Thread 1
/8-27 /4-18 3 /8-18 1 /4-18 3 /8-18 1 /2-14 3 /8-18 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 1-111/2 11/4-111/2 11/2-111/2 2-111/2 1
7
/16-20 /2-20 9 /16-18 7 /16-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 15/16-12 7 /8-14 11/16-12 7 /8-14 11/16-12 15/16-12 15/16-12 15/8-12 17/8-12 21/2-12 1
7
/16-20 /8-18 11/16-14 5
1
/4-19 /8-19 1 /2-14 3 /4-14 1-11 3
Hose Size
A
D
–04 –04 –04 –06 –06 –06 –08 –08 –10 –10 –08 –12 –12 –16 –20 –24 –32
2.38 2.60 2.63 2.56 2.56 2.85 2.56 2.81 3.27 3.27 2.88 3.24 3.46 3.87 4.17 4.31 4.78
.76 .98 1.01 1.06 1.06 1.35 1.06 1.31 1.38 1.38 1.38 1.35 1.57 1.58 1.99 2.14 2.23
.18 .18 .18 .28 .28 .28 .36 .36 .50 .50 .36 .58 .58 .81 1.02 1.26 1.75
–04 –04 –04 –06 –06 –06 –08 –08 –08 –08 –10 –10 –12 –12 –12 –16 –20 –24 –32
2.68 2.73 2.80 2.67 2.81 2.86 2.86 2.98 3.06 3.27 3.42 3.45 3.50 3.43 3.66 4.04 4.24 3.98 5.01
1.06 1.11 1.18 1.17 1.32 1.36 1.36 1.48 1.56 1.77 1.54 1.56 1.61 1.54 1.77 1.74 2.06 1.91 2.17
.18 .18 .18 .17 .28 .28 .36 .36 .36 .36 .50 .50 .48 .58 .58 .81 1.02 1.26 1.75
.56 .62 .69 .56 .69 .88 .88 1.00 1.25 1.50 1.00 1.25 1.00 1.25 1.50 1.50 2.00 2.25 2.88
.62 .62 .62 .75 .75 .75 .81 .81 1.00 1.25 1.00 1.00 1.12 1.12 1.25 1.38 1.88
–06 –06 –12
2.67 2.81 3.43
1.17 1.32 1.54
.19 .28 .58
.56 .75 1.25
.69 .75 1.12
–04 –06 –08 –12 –16
2.85 2.84 2.90 3.58 4.04
1.21 1.35 1.40 1.69 1.80
.18 .25 .36 .58 .78
.75 1.00 1.06 1.44 1.63
.63 .75 .81 1.13 1.38
E∅
156
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H
1
2 .62 .62 .75 .75 .75 .94 .81 .88 1.25 1.25 1.12 1.12 1.38 1.38 1.88 2.00 2.50
Field Crimp Fittings
Part Number
Thread
SAE O-Ring male (See page 228 for O-Rings) 7 FJ9124–0404S /16-20 1 FJ9124–0504S /2-20 9 FJ9124–0604S /16-18 9 FJ9124–0606S /16-18 3 FJ9124–0806S /4-16 3 FJ9124–0808S /4-16 7 FJ9124–1008S /8-14 FJ9124–1208S 11/16-12 FJ9124–1212S 11/16-12 FJ9124–1612S 15/16-12 FJ9124–1616S 15/16-12 SAE 37° (JIC) male flare 7 FJ9125–0404S /16-20 1 FJ9125–0504S /2-20 9 FJ9125–0604S /16-18 9 FJ9125–0606S /16-18 3 FJ9125–0806S /4-16 3 FJ9125–0808S /4-16 7 FJ9125–1008S /8-14 FJ9125–1208S 11/16-12 FJ9125–1212S 11/16-12 FJ9125–1612S 15/16-12 FJ9125–1616S 15/16-12 Male pipe swivel 1 FJ9126–0404S /4-18 3 FJ9126–0606S /8-18 1 FJ9126–0806S /2-14 3 FJ9126–0608S /8-18 1 FJ9126–0808S /2-14 3 FJ9126–1212S /4-14 FJ9126–1616S 1-11/2
Straight SAE male inverted flare FJ9514 Straight SAE male inverted flare FJ9514–0404S FJ9514–0606S FJ9514–0808S 45° SAE male inverted flare FJ9515–0404S FJ9515–0606S FJ9515–0808S 90° SAE male inverted flare FJ9516–0404S FJ9516–0606S FJ9516–0808S
Hose Size
A
D
E∅
–04 –04 –04 –06 –06 –08 –08 –08 –12 –12 –16
2.37 2.37 2.43 2.42 2.47 2.50 2.56 2.72 3.12 3.18 3.44
.74 .74 .81 .92 .97 1.00 1.06 1.22 1.23 1.29 1.15
.16 .16 .18 .28 .28 .36 .36 .36 .58 .58 .81
.56 .62 .69 .75 .88 .88 1.00 1.25 1.25 1.50 1.50
–04 –04 –04 –06 –06 –08 –08 –08 –12 –12 –16
2.56 2.56 2.59 2.59 2.69 2.66 2.82 2.99 3.31 3.44 3.84
.94 .94 .97 1.09 1.19 1.16 1.32 1.49 1.42 1.54 1.55
.16 .18 .18 .28 .28 .36 .36 .36 .58 .58 .81
.62 .62 .62 .75 .81 .81 .94 1.12 1.12 1.38 1.38
–04 –06 –06 –08 –08 –12 –16
3.19 3.10 3.24 3.10 3.36 3.81 4.67
1.55 1.60 1.74 1.60 1.86 1.92 2.38
.18 .28 .28 .36 .36 .58 .81
90° SAE male inverted flare FJ9516
/16-24 /8-18 3 /4-18
–04 –06 –08
3.27 3.20 3.16
1.65 1.64 1.66
.18 .28 .36
7
/16-24 /8-18 3 /4-18
–04 –06 –08
3.55 3.49 3.35
1.93 1.99 1.85
.18 .28 .36
7
–04 –06 –08
3.18 3.11 3.00
1.56 1.61 1.50
.18 .28 .36
5
5
/16-24 /8-18 3 /4-18
2
1
.75 .88 1.00 .88 1.00 1.38 1.50
45° SAE male inverted flare FJ9515
7
5
H
.44 .62 .75
.62 .75 .81
.96 .96 .93
.44 .62 .75
.62 .75 .81
1.69 1.73 1.75
.44 .62 .75
.62 .75 .81
157
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Fittings
Male pipe swivel FJ9126
SAE O-Ring male SAE 37° (JIC) male flare FJ9124 FJ9125 All dimensions in inches.
Field Crimp Fittings
Fittings
for use with Hose 2583, 2661, (–12 and –16 only) FC211, FC212, FC310, FC318 (–12 and –16 only), FC474, GH663, GH793 (–4 thru –20)
45° SAE 37° (JIC) 90° SAE 37° (JIC) swivel elbow FJ9127 swivel FJ9130 45° universal (SAE) 37° or 90° universal (SAE) 37° 45° swivel elbow FJ9129 or 45° swivel elbow FJ9132 All dimensions in inches. Thread Flange Head Hose Part Number Dia. K Size A D E H 45° SAE 37° (JIC) swivel elbow 7 FJ9129–0404S /16-20 –04 2.66 1.04 .18 .33 9 FJ9127–0606S /16-18 –06 2.71 1.21 .28 .39 3 FJ9129–0806S /4-16 –06 3.06 1.56 .28 .55 3 FJ9129–0808S /4-16 –08 2.95 1.45 .36 .55 FJ9127–1212S 11/16-12 –12 3.80 1.90 .58 .78 FJ9127–1616S 15/16-12 –16 4.62 2.33 .81 1.07 90° SAE 37° (JIC) swivel elbow 7 FJ9132–0404S /16-20 –04 2.55 .93 .18 .68 9 FJ9130–0606S /16-18 –06 2.61 1.11 .28 .85 3 FJ9132–0806S /4-16 –06 2.83 1.33 .28 1.09 3 FJ9132–0808S /4-16 –08 2.72 1.22 .36 1.09 FJ9130–1212S 11/16-12 –12 3.76 1.86 .58 1.82 FJ9130–1616S 15/16-12 –16 4.43 2.14 .81 2.39 Male St¯aplok FJ9133–0404S –04 2.92 1.30 .18 FJ9133–0606S –06 2.85 1.35 .28 FJ9133–0808S –08 2.85 1.35 .36 FJ9133–1212S –12 3.25 1.35 .58 FJ9133–1616S –16 3.89 1.60 1.81 FJ9133–2020S –20 3.79 1.61 1.02 FJ9133–3232S –32 4.45 1.90 1.75
45° split flange elbow FJ9236 code 61 (SAE J518C)
Straight split flange FJ9235 code 61 (SAE J518C) Straight split flange – Code 61 (SAE J518c) FJ9235–1212S 1.50 FJ9235–1616S 1.75 FJ9235–2020S 2.00 FJ9235–2424S 2.38 FJ9235–3232S 2.81 45° split flange elbow – Code 61 (SAE J518c) FJ9236–1212S 1.50 FJ9236–1616S 1.75 FJ9236–2020S 2.00 FJ9236–2424S 2.38 FJ9236–3232S 2.81 90° split flange elbow – Code 61 (SAE J518c) FJ9237–1212S 1.50 FJ9237–1616S 1.75 FJ9237–2020S 2.00 FJ9237–2424S 2.38 FJ9237–3232S 2.81
Male Sta¯ plok* FJ9133
1
2
.56 .69 .88 .88 1.25 1.50
.62 .75 .75 .81 1.12 1.38
.56 .69 .88 .88 1.25 1.50
.62 .75 .75 .81 1.12 1.38
90° split flange elbow FJ9237 code 61 (SAE J518C)
–12 –16 –20 –24 –32
4.82 4.61 4.85 4.38 5.20
2.92 2.31 2.67 2.33 2.76
.58 .81 1.02 1.26 1.75
–12 –16 –20 –24 –32
4.03 4.68 4.68 4.74 5.46
2.14 2.39 2.50 2.68 3.02
.58 .81 1.02 1.26 1.75
1.01 1.13 1.12 1.13 1.25
1.12 1.38 1.88
–12 –16 –20 –24 –32
3.76 4.43 4.58 4.80 5.67
1.86 2.14 2.40 2.73 3.23
.58 .81 1.02 1.26 1.75
2.15 2.37 2.50 2.75 3.25
1.12 1.38 1.88
Note: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
1.12 1.38 1.88
*See page 227 for St a¯ plok staples, O-Rings, and Backup Rings.
158
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ORS® Field Crimp Fittings for use with Hose 2583, 2661 (–12 and –16 only), FC211 , FC212, FC310, FC318 (–12 and –16 only), FC474, GH633, GH793 (–4 thru –20)
Fittings
Straight FJ9891
Complete Fitting Part Number
Straight FJ9891–0404S FJ9891–0606S FJ9891–0808S FJ9891–1010S FJ9891–1212S FJ9891–1616S FJ9891–2020S FJ9891–2424S 45° elbow FJ9892–0404S FJ9892–0606S FJ9892–0808S FJ9892–1010S FJ9892–1212S FJ9892–1616S FJ9892–2020S FJ9892–2424S 90° elbow (short) FJ9893–0404S FJ9893–0606S FJ9893–0808S FJ9893–1010S FJ9893–1212S FJ9893–1616S FJ9893–2020S FJ9893–2424S 90° elbow (long) FJ9894–0404S FJ9894–0606S FJ9894–0808S FJ9894–1010S FJ9894–1212S FJ9894–1616S FJ9894–2424S
45° elbow FJ9892
Component Part Numbers
90° elbow (short) FJ9893 All dimensions in inches.
Nipple Assy.
Socket
Thread T
* * * * * * * *
* * * * * * * *
/16-18 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12
* * * * * * * *
* * * * * * * *
/16-18 /16-16 13 /16-16 1-12 13/16-12 17/16-12 111/16-12 2-12
* * * * * * * *
* * * * * * * *
/16-18 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12
* * * * * * *
* * * * * * *
/16-18 /16-16 13 /16-16 1-14 13/16-12 17/16-12 2-12
9
11
9
11
9
11
9
11
90° elbow (long) FJ9894
Hose Size
A
C
D
E
–04 –06 –08 –10 –12 –16 –20 –24
2.90 2.91 3.09 3.70 3.70 4.31 4.21 4.17
.62 .72 .87 .97 1.07 1.14 1.38 1.38
1.28 1.42 1.59 1.81 1.81 2.02 2.03 2.11
.17 .26 .36 .48 .58 .78 1.02 1.26
–04 –06 –08 –10 –12 –16 –20 –24
2.77 2.75 2.99 3.70 3.85 4.50 4.65 4.70
1.15 1.26 1.49 1.82 1.96 2.21 2.47 2.63
.17 .24 .36 .46 .58 .76 1.02 1.26
–04 –06 –08 –10 –12 –16 –20 –24
2.61 2.61 2.72 3.36 3.76 4.43 4.58 4.80
.99 1.11 1.22 1.47 1.86 2.14 2.40 2.73
–04 –06 –08 –10 –12 –16 –24
2.61 2.74 2.84 3.36 3.76 4.43 4.80
.99 1.24 1.34 1.47 1.86 2.14 2.73
1
2
.69 .81 .94 1.12 1.38 1.62 1.88 2.25
.62 .75 .81 1.00 1.12 1.38 1.88 2.00
.41 .43 .59 .65 .83 .94 1.00 1.07
.69 .81 .94 1.12 1.38 1.62 1.88 2.25
.62 .75 .81 1.06 1.12 1.38 1.88 2.00
.17 .24 .36 .46 .58 .76 1.02 1.26
.82 .90 1.15 1.27 1.88 2.21 2.51 2.70
.69 .81 .94 1.12 1.38 1.62 1.88 2.25
.62 .75 .81 1.06 1.12 1.38 1.88 2.00
.17 .24 .36 .46 .58 .76 1.26
1.80 2.13 2.51 2.76 3.78 4.50 5.54
.69 .81 .94 1.12 1.38 1.62 2.25
.62 .75 .81 1.06 1.12 1.38 2.00
H
*Complete fittings are one-piece assemblies. Note: For O-Rings see page 228.
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Komatsu Field Crimp Fittings
Fittings
for use with Hose 2583, 2661 (–12 and –16 only), FC211, FC212, FC310, FC318 (–12 and –16 only), FC474, GH663, GH793 (–4 thru –20)
30° swivel-metric threads Special Komatsu FJ7187
Komatsu split flange FJ7192
Komatsu split flange 45° elbow FJ7193
Komatsu split flange 90° elbow FJ7194
All dimensions in inches.
Thread Flange Head Dia. Kφ
Hose Size
A
D
Eφ
M14x1.5
–04
2.86
1.24
.18
M18x1.5 M22x1.5 M24x1.5 M30x1.5 M33x1.5 M36x1.5
–06 –08 –12 –12 –16 –20
2.86 2.98 3.58 3.73 4.36 4.52
1.36 1.48 1.68 1.84 2.07 2.34
.25 .36 .48 .58 .78 .95
Split flange FJ7192–1012S
1.35
–12
4.81
2.91
.58
Split flange 45° elbow FJ7193–1012S
1.35
–12
4.02
2.13
.58
1.00
Split flange 90° elbow FJ7194–1012S
1.35
–12
3.76
1.86
.58
2.14
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
30° swivel—metric threads FJ7187–0404S FJ7187–0306S FJ7187–0408S FJ7187–0512S FJ7187–0612S FJ7187–1016S FJ7187–1220S
Socket
H
1
2
Komatsu split flange fittings require the use of a special O-Ring. Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings. Consult Aeroquip catalogs for part numbers and dimensions.
160
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Crimp Fittings Spiral Single Skive for use with Hose 2661, FC318
45° split flange Code 61 (SAEJ518c) FC9155
Fittings
Straight split flange Code 61 (SAEJ518c) FC9153
90° split flange Code 61 (SAEJ518c) FC9152
All dimensions in inches.
Thread Flange Head Dia. Kφ
Hose Size
A
D
Eφ
Straight split flange—Code 61 (SAEJ518c) FC9153–4040S FC8153–4040S FC3023–40S
3.31
–40
5.67
2.96
2.10
45° split flange—Code 61 (SAEJ518c) FC9155–4040S FC8155–4040S
FC3023–40S
3.31
–40
6.89
4.18
2.10
1.66
90° split flange—Code 61 (SAEJ518c) FC9152–4040S FC8152–4040S
FC3023–40S
3.31
–40
7.58
4.87
2.10
5.19
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
H
1
2
Spiral Single Skive Crimp Fittings
for use with Hose FC254, FC273
Male pipe FJ9781
SAE 37° (JIC) swivel FJ9782
SAE 37° (JIC) male flare FJ9917
Male pipe FJ9781–0812S FJ9781–1212S FJ9781–1612S FJ9781–1216S FJ9781–1616S FJ9781–2016S
* * * * * *
* * * * * *
/2-14 /4-14 1-111/2 3 /4-14 1-111/2 11/4-111/2
–12 –12 –12 –16 –16 –16
3.92 3.98 4.24 4.26 4.47 4.61
1.61 1.67 1.93 1.70 1.90 2.04
.61 .61 .61 .78 .78 .78
SAE 37° (JIC) swivel FJ9782–1212S FJ9782–1612S FJ9782–1616S FJ9782–2016S
* * * *
* * * *
11/16-12 15/16-12 15/16-12 15/8-12
–12 –12 –16 –16
4.17 4.37 4.65 4.87
1.86 2.06 2.09 2.30
.61 .61 .78 .78
SAE 37° (JIC) male flare FJ9917–1212S FJ9917–1612S FJ9917–1616S FJ9917–2016S
* * * *
* * * *
11/16-12 15/16-12 15/16-12 15/8-12
–12 –12 –16 –16
4.09 4.21 4.49 4.60
1.78 1.90 1.93 2.03
.61 .61 .78 .78
1 3
1.06 1.06 1.38 1.25 1.38 1.69
1.25 1.50 1.50 2.00
1.06 1.25 1.25 1.56
1.12 1.38 1.38 1.69
*Complete fittings are one-piece assemblies. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
161
Spiral Single Skive Crimp Fittings for use with Hose
Fittings
FC254, FC273
SAE 37˚ (JIC) swivel FJ9797 221/2˚ elbow FJ9798 30˚ elbow FJ9799 45˚ elbow Complete Fitting Part Number
SAE 37˚ (JIC) swivel FJ9800 60˚ elbow FJ9801 671/2˚ elbow All dimensions in inches.
SAE 37˚ (JIC) swivel FJ9802 90˚ elbow
Component Part Numbers Nipple Assy.
Socket
Thread
Hose Size
A
D
EØ
H
1
1
22 /2° elbow FJ9797–1212S FJ9797–1616S
* *
* *
11/16-12 15/16-12
–12 –16
4.84 5.84
2.53 3.28
.61 .78
.52 .69
1.25 1.50
30° elbow FJ9798–1212S FJ9798–1616S
* *
* *
11/16-12 15/16-12
–12 –16
4.78 5.91
2.47 3.34
.61 .78
.69 .95
1.25 1.50
45° elbow FJ9799–1212S FJ9799–1616S
* *
* *
11/16-12 15/16-12
–12 –16
4.99 6.05
2.68 3.48
.61 .78
1.16 1.53
1.25 1.50
60° elbow FJ9800–1212S FJ9800–1616S
* *
* *
11/16-12 15/16-12
–12 –16
4.98 5.95
2.67 3.38
.61 .78
1.60 2.08
1.25 1.50
671/2° elbow FJ9801–1212S FJ9801–1616S
* *
* *
11/16-12 15/16-12
–12 –16
4.90 5.89
2.59 3.32
.61 .78
1.80 2.36
1.25 1.50
90° elbow FJ9802–1212S FJ9802–1616S
* *
* *
11/16-12 15/16-12
–12 –16
4.55 5.39
2.24 2.82
.61 .78
2.35 3.04
1.25 1.50
*Complete fittings are one-piece assemblies.
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2
Spiral Single Skive Crimp Fittings
Fittings
221/2˚ split flange FJ9785 Code 61 (SAE J518c) FJ9786 Code 62 (SAE J518c)
Straight split flange FJ9783 Code 61 (SAE J518c) FJ9784 Code 62 (SAE J518c)
All dimensions in inches. Complete Fitting Part Number
Component Part Numbers
Flange Head Dia. KØ
Hose Size
A
D
EØ
Straight split flange – Code 61 (SAE J518c) FJ9783–1212S * * FJ9783–1612S * * FJ9783–1616S * * FJ9783–2016S * *
1.50 1.75 1.75 2.00
–12 –12 –16 –16
4.92 4.92 5.74 5.74
2.61 2.61 3.18 3.18
.61 .61 .78 .78
Straight split flange – Code 62 (SAE J518c) FJ9784–1212S * * FJ9784–1612S * * FJ9784–1616S * * FJ9784–2016S * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.92 4.92 5.74 5.74
2.61 2.61 3.18 3.18
.61 .61 .78 .78
221/2° split flange – Code 61 (SAE J518c) FJ9785–1212S * * FJ9785–1612S * * FJ9785–1616S * * FJ9785–2016S * *
1.50 1.75 1.75 2.00
–12 –12 –16 –16
4.64 4.64 5.23 5.23
2.33 2.33 2.66 2.66
.61 .61 .78 .78
.44 .44 .44 .44
221/2° split flange – Code 62 (SAE J518c) FJ9786–1212S * * FJ9786–1612S * * FJ9786–1616S * * FJ9786–2016S * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.64 4.64 5.23 5.23
2.33 2.33 2.66 2.66
.61 .61 .78 .78
.44 .44 .44 .44
Nipple Assy.
Socket
H
1
2
*Complete fittings are one-piece assemblies. Note: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
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Spiral Single Skive Crimp Fittings
Fittings
for use with hose FC254, FC273
30° split flange FJ9787 Code 61 (SAE J518c) FJ9788 Code 62 (SAE J518c)
45° split flange FJ9789 Code 61 (SAE J518c) FJ9790 Code 62 (SAE J518c)
All dimensions in inches. Complete Fitting Part Number
Socket
Flange Head Dia. K
Hose Size
A
D
E
H
30° split flange – Code 61 (SAE J518c) FJ9787–1212S * FJ9787–1612S * FJ9787–1616S * FJ9787–2016S *
* * * *
1.50 1.75 1.75 2.00
–12 –12 –16 –16
4.58 4.58 5.33 5.33
2.28 2.28 2.76 2.76
.61 .61 .78 .78
.58 .58 .62 .62
30° split flange – Code 62 (SAE J518c) FJ9788–1212S * FJ9788–1612S * FJ9788–1616S * FJ9788–2016S *
* * * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.58 4.58 5.33 5.33
2.28 2.28 2.76 2.76
.61 .61 .78 .78
.58 .58 .62 .62
45° split flange – Code 61 (SAE J518c) FJ9789–1212S * FJ9789–1612S * FJ9789–1616S * FJ9789–2016S *
* * * *
1.50 1.75 1.75 2.00
–12 –12 –16 –16
4.84 4.84 5.58 5.58
2.53 2.53 3.01 3.01
.61 .61 .78 .78
1.00 1.00 1.06 1.06
45° split flange – Code 62 (SAE J518c) FJ9790–1212S * FJ9790–1612S * FJ9790–1616S * FJ9790–2016S *
* * * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.84 4.84 5.58 5.58
2.53 2.53 3.01 3.01
.61 .61 .78 .78
1.00 1.00 1.06 1.06
Component Part Numbers Nipple Assy.
*Complete fittings are one-piece assemblies. Note: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
164
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1
2
Spiral Single Skive Crimp Fittings
Fittings
671/2° split flange FJ9793 Code 61 (SAE J518c) FJ9794 Code 62 (SAE J518c)
60° split flange FJ9791 Code 61 (SAE J518c) FJ9792 Code 62 (SAE J518c)
All dimensions in inches. Complete Fitting Part Number
Socket
Flange Head Dia. K
Hose Size
A
D
E
H
60° split flange – Code 61 (SAE J518c) FJ9791–1212S * FJ9791–1612S * FJ9791–1616S * FJ9791–2016S *
* * * *
1.50 1.75 1.75 2.00
–12 –12 –16 –16
4.87 4.87 5.61 5.61
2.56 2.56 3.05 3.05
.61 .61 .78 .78
1.41 1.41 1.50 1.50
60° split flange – Code 62 (SAE J518c) FJ9792–1212S * FJ9792–1612S * FJ9792–1616S * FJ9792–2016S *
* * * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.87 4.87 5.61 5.61
2.56 2.56 3.05 3.05
.61 .61 .78 .78
1.41 1.41 1.50 1.50
671/2° split flange – Code 61 (SAE J518c) FJ9793–1212S * FJ9793–1612S * FJ9793–1616S * FJ9793–2016S *
* * * *
1.50 1.75 1.75 2.00
–12 –12 –16 –16
4.82 4.82 5.63 5.63
2.51 2.51 3.07 3.07
.61 .61 .78 .78
1.60 1.60 1.75 1.75
671/2° split flange – Code 62 (SAE J518c) FJ9794–1212S * FJ9794–1612S * FJ9794–1616S * FJ9794–2016S *
* * * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.82 4.82 5.63 5.63
2.51 2.51 3.07 3.07
.61 .61 .78 .78
1.60 1.60 1.75 1.75
Component Part Numbers Nipple Assy.
1
2
*Complete fittings are one-piece assemblies. Note: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
165
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Spiral Single Skive Crimp Fittings
Fittings
for use with Hose FC254, FC273
90° split flange FJ9795 Code 61 (SAE J518c) FJ9796 Code 62 (SAE J518c) All dimensions in inches.
Complete Component Part Numbers Fitting Part Number Nipple Assy. Socket 90° split flange – Code 61 (SAE J518c) FJ9795–1212S * * FJ9795–1612S * * FJ9795–1616S FJ9795–2016S
* *
90° split flange – Code 62 (SAE J518c) FJ9796–1212S * FJ9796–1612S * FJ9796–1616S * FJ9796–2016S *
Flange Head Dia. Kφ
Hose Size
A
D
Eφ
H
1.50 1.75
–12 –12
4.55 4.55
2.24 2.24
.61 .61
2.13 2.13
* *
1.75 2.00
–16 –16
5.39 5.39
2.82 2.82
.78 .78
2.38 2.38
* * * *
1.62 1.88 1.88 2.12
–12 –12 –16 –16
4.55 4.55 5.39 5.39
2.24 2.24 2.82 2.82
.61 .61 .78 .78
2.13 2.13 2.38 2.38
*Complete fittings are one piece assemblies. Note: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
166
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1
2
Spiral Single Skive ORS® Crimp Fittings
45° elbow FJ9901
Fittings
Straight FJ9900
90° elbow (short) FJ9902
90° elbow (long) FJ9903
All dimensions in inches.
Complete Fitting Part Number Straight FJ9900–1212S FJ9900–1616S
Component Part Numbers Nipple Assy.
Socket
Thread T
Hose Size
A
C
D
Eφ
* *
* *
13/16-12 17/16-12
–12 –16
4.18 4.77
1.07 1.14
1.87 2.20
.61 .78
45° elbow FJ9901–1212S FJ9901–1616S
* *
* *
13/16-12 17/16-12
–12 –16
4.66 5.58
2.35 3.02
.61 .78
.83 .94
1.38 1.62
90° elbow (short) FJ9902–1212S FJ9902–1616S
* *
* *
13/16-12 17/16-12
–12 –16
4.35 5.29
2.24 2.72
.61 .78
1.88 2.21
1.38 1.62
90° elbow (long) FJ9903–1212S FJ9903–1616S
* *
* *
13/16-12 17/16-12
–12 –16
4.55 5.39
2.24 2.82
.61 .78
3.78 4.50
1.38 1.62
H
1 1.38 1.62
2 1.12 1.38
*Complete fittings are one piece assemblies.
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Fittings
Internal Skive Crimp Fittings* for use with Hose FC136 (–16 through –32),** FC250A (–16 through –32),** FC254, FC323 FC324 (–12, –16 only)
Complete Component Part Numbers Fitting Part Number Nipple Assy. Socket Male pipe FC5258–0608S FC2710–0608S FC2540–08S FC5258–0808S FC2710–0808S FC2540–08S FC5258–1212S FC2710–1212S FC2717–12S FC5258–1616S FC2710–1616S FC2540–16S FC5258–2016S FC2710–2016S FC2540–16S FC5258–2020S FC2710–2020S FC2540–20S FC5258–2420S FC2710–2420S FC2540–20S FC5258–2424S FC2710–2424S FC2540–24S FC5258–3224S FC2710–3224S FC2540–24S FC5258–3232S FC2710–3232S FC2540–32S SAE 37° (JIC) swivel FC5014–0808S FC4014–0808S FC2540–08S FC5014–1212S FC4014–1212S FC2717–12S FC5014–1616S FC4014–1616S FC2540–16S FC5014–2020S FC4014–2020S FC2540–20S FC5014–2420S FC4014–2420S FC2540–20S FC5014–2424S FC4014–2424S FC2540–24S FC5014–3232S FC4014–3232S FC2540–32S SAE 37° (JIC) male flare FC5026–1212S FC2697–1212S FC2717–12S FC5026–1616S FC2697–1616S FC2540–16S FC5026–2020S FC2697–2020S FC2540–20S FC5026–2424S FC2697–2424S FC2540–24S
SAE 37° (JIC) FJ9029 221/2° elbow FC5571 30° elbow 221/2° elbow FJ9029–1212S FJ9029–1616S FJ9029–2020S FJ9029–2424S 30° elbow FC5571–1212S FC5571–1616S FC5571–2020S FC5571–2424S 45° elbow FC5562–1212S FC5562–1616S FC5562–2020S FC5562–2424S 60° elbow FJ9030–1212S FJ9030–1616S FJ9030–2020S FJ9030–2424S
SAE 37° (JIC) male flare FC5026
SAE 37° (JIC) swivel FC5014
Male pipe FC5258
All dimensions in inches.
Hose Size
A
–08 –08 –12 –16 –16 –20 –20 –24 –24 –32
3.09 3.34 3.56 4.39 4.48 4.51 4.61 5.05 5.15 5.52
1.29 1.54 1.44 1.77 1.86 1.87 1.96 2.02 2.12 2.33
.36 .36 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
/4-16 11/16-12 15/16-12 15/8-12 17/8-12 17/8-12 21/2-12
–08 –12 –16 –20 –20 –24 –32
3.39 3.81 4.52 4.77 4.98 5.43 5.50
1.59 1.70 1.91 2.12 2.33 2.40 2.31
.36 .61 .78 1.05 1.05 1.26 1.69
11/16-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
3.73 4.36 4.44 5.07
1.62 1.75 1.80 2.04
.61 .78 1.05 1.26
Thread 3
/8-18 /2-14 3 /4-14 1-111/2 11/4-111/2 11/4-111/2 11/2-111/2 11/2-111/2 2-111/2 2-111/2 I
3
D
E
H
1
.81 .88 1.06 1.38 1.69 1.69 2.00 2.00 2.50 2.62 .94 1.25 1.50 2.00 2.25 2.25 2.88
FJ8029–1212S FJ8029–1616S FJ8029–2020S FJ8029–2424S
FC2717–12S FC2540–16S FC2540–20S FC2540–24S
11/16-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
4.49 5.71 6.15 7.29
2.37 3.10 3.50 4.26
.61 .78 1.05 1.26
.52 .69 .80 .95
1.25 1.50 2.00 2.25
FC4571–1212S FC4571–1616S FC4571–2020S FC4571–2424S
FC2717–12S FC2540–16S FC2540–20S FC2540–24S
11/16-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
4.42 5.78 6.28 7.36
2.31 3.16 3.63 4.34
.61 .78 1.05 1.26
.69 .95 1.11 1.29
1.25 1.50 2.00 2.25
FC4562–1212S FC4562–1616S FC4562–2020S FC4562–2424S
FC2717–12S FC2540–16S FC2540–20S FC2540–24S
11/16-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
4.64 5.92 6.24 7.35
2.52 3.30 3.60 4.32
.61 .78 1.05 1.26
1.16 1.53 1.70 1.99
1.25 1.50 2.00 2.25
FJ8030–1212S FJ8030–1616S FJ8030–2020S FJ8030–2424S
FC2717–12S FC2540–16S FC2540–20S FC2540–24S
11/l6-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
4.62 5.82 6.18 7.24
2.51 3.20 3.54 4.21
.61 .78 1.05 1.26
1.60 2.08 2.33 2.72
1.25 1.50 2.00 2.25
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S, and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. **See pages148–153 for FC136 and FC250A sizes 08 and 12.
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.81 1.06 1.25 1.56 1.81 1.81
1.12 1.38 1.62 1.88
SAE 37° (JIC) 60° elbow FJ9030
SAE 37° (JIC) 45° elbow FC5562
2
Internal Skive Crimp Fittings*
All dimensions in inches.
Complete Component Part Numbers Fitting Part Number Nipple Assy. Socket 671/2° elbow FJ9031–1212S FJ8031–1212S FC2717–12S FJ9031–1616S FJ8031–1616S FC2540–16S FJ9031–2020S FJ8031–2020S FC2540–20S FJ9031–2424S FJ8031–2424S FC2540–24S 90° elbow FC5564–1212S FC4564–1212S FC2717–12S FC5564–1616S FC4564–1616S FC2540–16S FC5564–2020S FC4564–2020S FC2540–20S FC5564–2424S FC4564–2424S FC2540–24S Straight split flange — Code 61 (SAE J518c) FC5050–1212S FC4050–1212S FC2717–12S FC5050–1616S FC4050–1616S FC2540–16S FC5050–2016S FC4050–2016S FC2540–16S FC5050–2416S FC4050–2416S FC2540–16S FC5050–2020S FC4050–2020S FC2540–20S FC5050–2420S FC4050–2420S FC2540–20S FC5050–3220S FC4050–3220S FC2540–20S FC5050–2424S FC4050–2424S FC2540–24S FC5050–3224S FC4050–3224S FC2540–24S FC5050–3232S FC4050–3232S FC2540–32S Straight split flange — Code 62 (SAE J518c) FC5049–1212S FC4049–1212S FC2717–12S FC5049–1616S FC4049–1616S FC2540–16S FC5049–2016S FC4049–2016S FC2540–16S FC5049–2416S FC4049–2416S FC2540–16S FC5049–2020S FC4049–2020S FC2540–20S FC5049–2420S FC4049–2420S FC2540–20S FC5049–3220S FC4049–3220S FC2540–20S FC5049–2424S FC4049–2424S FC2540–24S FC5049–3224S FC4049–3224S FC2540–24S FC5049–3232S FC4049–3232S FC2540–32S
Thread Flange Head Dia. K
Hose Size
A
D
11/16-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
4.55 5.76 6.06 6.67
2.43 3.14 3.41 3.64
11/16-12 15/16-12 15/8-12 17/8-12
–12 –16 –20 –24
4.20 5.26 5.54 6.48
1.50 1.75 2.00 2.38 2.00 2.38 2.81 2.38 2.81 2.81
–12 –16 –16 –16 –20 –20 –20 –24 –24 –32
1.62 1.88 2.12 2.50 2.12 2.50 3.12 2.50 3.12 3.12
–12 –16 –16 –16 –20 –20 –20 –24 –24 –32
H
1
.61 .78 1.05 1.26
1.80 2.36 2.62 2.76
1.25 1.50 2.00 2.25
2.08 2.64 2.90 3.46
.61 .78 1.05 1.26
2.35 3.04 3.40 3.95
1.25 1.50 2.00 2.25
4.56 5.61 5.61 5.61 5.68 5.68 5.68 6.83 6.83 7.98
2.44 3.00 3.00 3.00 3.03 3.03 3.03 3.80 3.80 4.80
.61 .78 .78 .78 1.05 1.05 1.05 1.26 1.26 1.69
4.56 5.61 5.61 5.61 5.68 5.68 5.68 6.82 6.82 7.98
2.44 3.00 3.00 3.00 3.03 3.03 3.03 3.80 3.80 4.80
.61 .78 .78 .78 1.05 1.05 1.05 1.26 1.26 1.69
E
2
221/2° split flange FC5507 Code 61 (SAE J518c)
221/2° split flange — Code 61 (SAE J518c) FC5507–1616S FC4507–1616S FC5507–2016S FC4507–2016S FC5507–2020S FC4507–2020S FC5507–2420S FC4507–2420S FC5507–2424S FC4507–2424S FC5507–3224S FC4507–3224S FC5507–3232S FC4507–3232S
FC2540–16S FC2540–16S FC2540–20S FC2540–20S FC2540–24S FC2540–24S FC2540–32S
1.75 2.00 2.00 2.38 2.38 2.81 2.81
–16 –16 –20 –20 –24 –24 –32
5.10 5.10 5.44 5.42 6.53 6.53 7.98
2.48 2.48 2.79 2.78 3.50 3.50 4.80
.78 .78 1.05 1.05 1.26 1.26 1.69
.44 .44 .50 .50 .63 .63 .88
NOTE: For flanges, split flange halves, kits and O–Rings, see pages 225–228. *Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. **See pages 148–153 for FC136 and FC250A sizes 08 and 12.
169
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Fittings
Straight Split Flange FC5050 Code 61 (SAE J518c) FC5049 Code 62 (SAE J518c)
SAE 37° (JIC) 90° elbow FC5564
SAE 37° (JIC) FJ9031 671/2 elbow
Fittings
Internal Skive Crimp Fittings* for use with Hose FC136 (–16 through -32), ** FC250A (–16 through -32), ** FC254, FC323, FC324 (–12, –16 only)
221/2° split flange FC5374 Code 62 (S.A.E. J518c)
30° split flange FC5612 Code 61 (S.A.E. J518c) FC5387 Code 62 (S.A.E. J518c)
45° split flange FC5052 Code 61 (S.A.E. J518c) FC5051 Code 62 (S.A.E. J518c)
All dimensions in inches. Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
Flange Head Dia. K
Hose Size
A
D
1.62 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –16 –16 –20 –20 –24 –24 –32
4.28 5.10 5.10 5.44 5.44 6.53 6.53 7.98
1.50 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–12 –16 –16 –20 –20 –24 –24 –32
1.62 1.88 2.12 2.12 2.50 2.50 3.12 3.12
E
H
2.17 2.48 2.48 2.79 2.79 3.50 3.50 4.80
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
.44 .44 .44 .50 .50 .63 .63 .88
4.23 5.20 5.20 5.61 5.61 6.64 6.64 8.22
2.12 2.58 2.58 2.96 2.96 3.61 3.61 5.04
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
.58 .62 .62 .72 .72 .88 .88 1.25
–12 –16 –16 –20 –20 –24 –24 –32
4.23 5.20 5.20 5.61 5.61 6.64 6.64 8.22
2.12 2.58 2.58 2.96 2.96 3.61 3.61 5.04
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
.58 .62 .62 .72 .72 .88 .88 1.25
1.50 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–12 –16 –16 –20 –20 –24 –24 –32
4.48 5.44 5.44 5.70 5.70 6.76 6.76 8.39
2.37 2.83 2.83 3.05 3.05 3.74 3.74 5.20
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.00 1.06 1.06 1.15 1.15 1.41 1.41 2.00
1.62 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –16 –16 –20 –20 –24 –24 –32
4.48 5.44 5.44 5.70 5.70 6.76 6.76 8.39
2.37 2.83 2.83 3.05 3.05 3.74 3.74 5.20
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.00 1.06 1.06 1.15 1.15 1.41 1.41 2.00
1
1
22 /2° split flange – Code 62 (SAE J518c) FC5374–1212S FC4374–1212S FC2717–12S FC5374–1616S FC4374–1616S FC2540–16S FC5374–2016S FC4374–2016S FC2540–16S FC5374–2020S FC4374–2020S FC2540–20S FC5374–2420S FC4374–2420S FC2540–20S FC5374–2424S FC4374–2424S FC2540–24S FC5374–3224S FC4374–3224S FC2540–24S FC5374–3232S FC4374–3232S FC2540–32S 30° split flange – Code 61 (SAE J518c) FC5612–1212S FC4612–1212S FC2717–12S FC5612–1616S FC4612–1616S FC2540–16S FC5612–2016S FC4612–2016S FC2540–16S FC5612–2020S FC4612–2020S FC2540–20S FC5612–2420S FC4612–2420S FC2540–20S FC5612–2424S FC4612–2424S FC2540–24S FC5612–3224S FC4612–3224S FC2540–24S FC5612–3232S FC4612–3232S FC2540–32S 30° split flange – Code 62 (SAE J518c) FC5387–1212S FC4387–1212S FC2717–12S FC5387–1616S FC4387–1616S FC2540–16S FC5387–2016S FC4387–2016S FC2540–16S FC5387–2020S FC4387–2020S FC2540–20S FC5387–2420S FC4387–2420S FC2540–20S FC5387–2424S FC4387–2424S FC2540–24S FC5387–3224S FC4387–3224S FC2540–24S FC5387–3232S FC4387–3232S FC2540–32S 45° split flange – Code 61 (SAE J518c) FC5052–1212S FC4052–1212S FC2717–12S FC5052–1616S FC4052–1616S FC2540–16S FC5052–2016S FC4052–2016S FC2540–16S FC5052–2020S FC4052–2020S FC2540–20S FC5052–2420S FC4052–2420S FC2540–20S FC5052–2424S FC4052–2424S FC2540–24S FC5052–3224S FC4052–3224S FC2540–24S FC5052–3232S FC4052–3232S FC2540–32S 45° split flange – Code 62 (SAE J518c) FC5051–1212S FC4051–1212S FC2717–12S FC5051–1616S FC4051–1616S FC2540–16S FC5051–2016S FC4051–2016S FC2540–16S FC5051–2020S FC4051–2020S FC2540–20S FC5051–2420S FC4051–2420S FC2540–20S FC5051–2424S FC4051–2424S FC2540–24S FC5051–3224S FC4051–3224S FC2540–24S FC5051–3232S FC4051–3232S FC2540–32S
NOTE: For flanges, split flange halves, kits and O–Rings, see pages 225–228. *Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. **See pages 148–153 for FC136 and FC250A sizes 08 and 12.
170
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2
Internal Skive Crimp Fittings*
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
60° split flange – Code 61 (SAE J518c) FC5504–1616S FC4504–1616S FC2540–16S FC5504–2016S FC4504–2016S FC2540–16S FC5504–2020S FC4504–2020S FC2540–20S FC5504–2420S FC4504–2420S FC2540–20S FC5504–2424S FC4504–2424S FC2540–24S FC5504–3224S FC4504–3224S FC2540–24S FC5504–3232S FC4504–3232S FC2540–32S 60° split flange – Code 62 (SAE J518c) FC5582–1616S FC4582–1616S FC2540–16S FC5582–2016S FC4582–2016S FC2540–16S FC5582–2020S FC4582–2020S FC2540–20S FC5582–2420S FC4582–2420S FC2540–20S FC5582–2424S FC4582–2424S FC2540–24S FC5582–3224S FC4582–3224S FC2540–24S FC5582–3232S FC4582–3232S FC2540–32S 671/2° split flange – Code 61 (SAE J518c) FC5513–1212S FC4513–1212S FC2717–12S FC5513–1616S FC4513–1616S FC2540–16S FC5513–2016S FC4513–2016S FC2540–16S FC5513–2020S FC4513–2020S FC2540–20S FC5513–2420S FC4513–2420S FC2540–20S FC5513–2424S FC4513–2424S FC2540–24S FC5513–3224S FC4513–3224S FC2540–24S FC5513–3232S FC4513–3232S FC2540–32S 671/2° split flange – Code 62 (SAE J518c) FC5373–1212S FC4373–1212S FC2717–12S FC5373–1616S FC4373–1616S FC2540–16S FC5373–2016S FC4373–2016S FC2540–16S FC5373–2020S FC4373–2020S FC2540–20S FC5373–2420S FC4373–2420S FC2540–20S FC5373–2424S FC4373–2424S FC2540–24S FC5373–3224S FC4373–3224S FC2540–24S FC5373–3232S FC4373–3232S FC2540–32S 90° split flange – Code 61 (SAE J518c) FC5054–1212S FC4054–1212S FC2717–12S FC5054–1616S FC4054–1616S FC2540–16S FC5054–2016S FC4054–2016S FC2540–16S FC5054–2020S FC4054–2020S FC2540–20S FC5054–2420S FC4054–2420S FC2540–20S FC5054–2424S FC4054–2424S FC2540–24S FC5054–3224S FC4054–3224S FC2540–24S FC5054–3232S FC4054–3232S FC2540–32S
90° split flange FC5054 Code 61 (S.A.E. J518c)
Flange Head Dia. K
Hose Size
A
D
1.75 2.00 2.00 2.38 2.38 2.81 2.81
–16 –16 –20 –20 –24 –24 –32
5.48 5.48 5.80 5.80 6.82 6.82 8.54
2.87 2.87 3.15 3.15 3.80 3.80 5.36
.78 .78 1.05 1.05 1.26 1.26 1.69
1.50 1.50 1.66 1.66 2.00 2.00 2.88
1.88 2.12 2.12 2.50 2.50 3.12 3.12
–16 –16 –20 –20 –24 –24 –32
5.48 5.48 5.80 5.80 6.82 6.82 8.54
2.87 2.87 3.15 3.15 3.80 3.80 5.36
.78 .78 1.05 1.05 1.26 1.26 1.69
1.50 1.50 1.66 1.66 2.00 2.00 2.88
1.50 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–12 –16 –16 –20 –20 –24 –24 –32
4.46 5.50 5.50 5.76 5.76 6.35 6.35 8.43
2.35 2.89 2.89 3.12 3.12 3.33 3.33 5.24
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.60 1.75 1.75 1.90 1.90 2.00 2.00 3.25
1.62 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –16 –16 –20 –20 –24 –24 –32
4.46 5.50 5.50 5.76 5.76 6.35 6.35 8.43
2.35 2.89 2.89 3.12 3.12 3.33 3.33 5.24
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.60 1.75 1.75 1.90 1.90 2.00 2.00 3.25
1.50 1.75 2.00 2.00 2.38 2.38 2.81 2.81
–12 –16 –16 –20 –20 –24 –24 –32
4.46 5.50 5.50 5.76 5.76 6.35 6.35 8.43
2.35 2.89 2.89 3.12 3.12 3.33 3.33 5.24
.61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.60 1.75 1.75 1.90 1.90 2.00 2.00 3.25
E
H
1
2
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–08S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. **See pages 148–153 for FC136 and FC250A sizes 08 and 12. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
171
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Fittings
671/2° split flange FC5513 Code 61 (S.A.E. J518c) FC5373 Code 62 (S.A.E. J518c)
60° split flange FC5504 Code 61 (S.A.E. J518c) FC5582 Code 62 (S.A.E. J518c)
Fittings
Internal Skive Crimp Fittings* for use with Hose FC136 (–16 THRU -32), ** FC250A (–16 THRU -32), ** FC254, FC323, FC324 (–12, –16 only)
90° split flange FC5053 Code 62 (SAE J518c) All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
Flange Head Dia KØ
Hose Size
A
D
EØ
H
1
2
90° split flange – Code 62 (SAE J518c) FC5053–1212S
FC4053–1212S
FC2717–12S
1.62
–12
4.20
2.08
.61
2.13
FC5053–1616S
FC4053–1616S
FC2540–16S
1.88
–16
5.26
2.64
.78
2.38
FC5053–2016S
FC4053–2016S
FC2540–16S
2.12
–16
5.26
2.64
.78
2.38
FC5053–2020S
FC4053–2020S
FC2540–20S
2.12
–20
5.54
2.90
1.05
2.62
FC5053–2420S
FC4053–2420S
FC2540–20S
2.50
–20
5.54
2.90
1.05
2.62
FC5053–2424S
FC4053–2424S
FC2540–24S
2.50
–24
6.48
3.46
1.26
3.12
FC5053–3224S
FC4053–3224S
FC2540–24S
3.12
–24
6.48
3.46
1.26
3.12
FC5053–3232S
FC4053–3232S
FC2540–32S
3.12
–32
8.06
4.88
1.69
4.50
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–08S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. **See pages 148–153 for FC136 and FC250A sizes 08 and 12. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
172
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ORS® Internal Skive Crimp Fittings* for use with hose FC136 (–16 thru –32)**, FC250A (–16 thru –24)**, FC254, FC323, FC324 (–12, –16 only), FC273 (–12, –16)
Fittings
Straight FJ9608
90° elbow (long) FJ9717
90° elbow (short) FJ9614
45° elbow FJ9611
All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
Thread T
Hose Size
A
C
FJ9608–1212S
FJ8608–1212S
FC2717–12S
13/16-12
–12
3.82
FJ9608–1616S
FJ8608–1616S
FC2540–16S
17/16-12
–16
4.64
FJ9608–2020S
FJ8608–2020S
FC2540–20S
111/16-12
–20
FJ9608–2424S
FJ8608–2424S
FC2540–24S
2-12
FJ9611–1212S
FJ8611–1212S
FC2717–12S
FJ9611–1616S
FJ8611–1616S
FC2540–16S
H
1
2
D
EØ
1.07
1.70
.61
1.38
1.12
1.14
2.03
.78
1.62
1.38
4.68
1.13
2.03
1.05
1.88
1.62
–24
5.12
1.00
2.09
1.26
2.25
2.00
13/16-12
–12
4.30
2.19
.56
.83
1.38
17/16-12
–16
5.45
2.84
.76
.90
1.62
Straight
45° elbow
11
FJ9611–2020S
FJ8611–2020S
FC2540–20S
1 /16-12
–20
5.40
2.75
1.01
1.00
1.88
FJ9611–2424S
FJ8611–2424S
FC2540–24S
2-12
–24
6.39
3.36
1.19
1.07
2.25
FJ8614–1212S
FC2717–12S
13/16-12
–12
4.20
2.08
.56
1.88
1.38
90° elbow (short) FJ9614–1212S
7
FJ9614–1616S
FJ8614–1616S
FC2540–16S
1 /16-12
–16
5.16
2.54
.76
2.21
1.62
FJ9614–2020S
FJ8614–2020S
FC2540–20S
111/16-12
–20
5.48
2.84
1.01
2.51
1.88
FJ9614–2424S
FJ8614–2424S
FC2540–24S
2-12
–24
6.48
3.46
1.19
2.70
2.25
FJ9717–1212S
FJ8617–1212S
FC2717–12S
13/16-12
–12
4.20
2.08
.56
3.78
1.38
FJ9717–1616S
FJ8617–1616S
FC2540–16S
17/16-12
–16
5.26
2.54
.76
4.50
1.62
FJ9717–2020S
FJ8617–2020S
FC2540–20S
111/16-12
–20
5.54
2.90
1.01
5.09
1.88
FJ9717–2424S
FJ8617–2424S
FC2540–24S
2-12
–24
6.48
3.46
1.19
5.54
2.25
90° elbow (long)
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–08S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. **See pages 148–153 for FC136 and FC250A sizes 08 and 12. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
173
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Internal Skive Crimp Fittings*
Fittings
for use with hose FC273, FC325
Male pipe FC5322
SAE 37° (JIC) male flare FC5323
SAE 37° (JIC) swivel FC5321
All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Hose Size
A
D
E
13/4-14
–12
3.56
1.44
.61
1.06
FC2540–16S
1-111/2
–16
4.39
1.77
.78
1.38
FC2717–20S
11/4-111/2
–20
4.51
1.87
1.05
1.69
Nipple Assy.
Socket
FC5322–1212S
FC2710–1212S
FC2717–12S
FC5322–1616S
FC2710–1616S
FC5322–2020S
FC2710–2020S
Thread
H
2
1
Male pipe
1
1
FC5322–2424S
FC2710–2424S
FC2717–24S
1 /2-11 /2
–24
5.07
2.02
1.26
2.00
FC5322–3232S
FC2710–3232S
FC2717–32S
2-111/2
–32
5.36
2.33
1.69
2.62
FC5321–1212S
FC4014–1212S
FC2717–12S
11/16-12
–12
3.81
1.70
.61
1.25
1.06
FC5321–1616S
FC4014–1616S
FC2540–16S
15/16-12
–16
4.52
1.91
.78
1.50
1.25
SAE 37° (JIC) swivel
5
FC5321–2020S
FC4014–2020S
FC2717–20S
1 /8-12
–20
4.77
2.12
1.05
2.00
1.56
FC5321–2420S
FC4014–2420S
FC2717–20S
17/8-12
–20
4.98
2.33
1.05
2.25
1.81
FC5321–2424S
FC4014–2424S
FC2717–24S
17/8-12
–24
5.45
2.40
1.26
2.25
1.81
FC5321–3232S
FC4014–3232S
FC2717–32S
21/2-12
–32
5.34
2.31
1.69
2.88
SAE 37° (JIC) male flare FC5323–1212S
FC2697–1212S
FC2717–12S
11/16-12
–12
3.73
1.62
.61
1.12
FC5323–1616S
FC2697–1616S
FC2540–16S
15/16-12
–16
4.36
1.75
.78
1.38
FC5323–2020S
FC2697–2020S
FC2717–20S
15/8-12
–20
4.44
1.80
1.05
1.62
FC5323–2424S
FC2697–2424S
FC2717–24S
17/8-12
–24
5.09
2.04
1.26
1.88
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608s, FC5258–0808s and FC5014–0808s fittings can be crimped on FT1244 machines by using special equipment and procedures.
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Internal Skive Crimp Fittings*
All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
Thread
Hose Size
A
D
EØ
H
FJ9035–1212S
FJ8029–1212S
FC2717–12S
11/16-12
–12
4.49
2.37
.61
.52
1.25
FJ9035–1616S
FJ8029–1616S
FC2540–16S
15/16-12
–16
5.71
3.10
.78
.69
1.50
FJ9035–2020S
FJ8029–2020S
FC2717–20S
15/8-12
–20
6.15
3.50
1.05
.80
2.00
1
2
1
22 /2° elbow
FJ9035–2424S
7
FJ8029–2424S
FC2717–24S
1 /8-12
–24
7.31
4.26
1.26
.95
2.25
FJ9036–1212S
FC4571–1212S
FC2717–12S
11/16-12
–12
4.52
2.31
.61
.69
1.25
FJ9036–1616S
FC4571–1616S
FC2540–16S
15/16-12
–16
5.78
3.16
.78
.95
1.50
30° elbow
5
FJ9036–2020S
FC4571–2020S
FC2717–20S
1 /8-12
–20
6.28
3.63
1.05
1.11
2.00
FJ9036–2424S
FC4571–2424S
FC2717–24S
17/8-12
–24
7.38
4.34
1.26
1.29
2.25
FC4562–1212S
FC2717–12S
11/16-12
–12
4.64
2.52
.61
1.16
1.25
45° elbow FC5560–1212S
5
FC5560–1616S
FC4562–1616S
FC2540–16S
1 /16-12
–16
5.92
3.30
.78
1.53
1.50
FC5560–2020S
FC4562–2020S
FC2717–20S
15/8-12
–20
6.24
3.60
1.05
1.70
2.00
FC5560–2424S
FC4562–2424S
FC2717–24S
17/8-12
–24
7.37
4.32
1.26
1.99
2.25
SAE 37° (JIC) 671/2° elbow FJ9038
SAE 37° (JIC) 60° elbow FJ9037
SAE 37° (JIC) 90° elbow FC5503
60° elbow FJ9037–1212S
FJ8030–1212S
FC2717–12S
11/16-12
–12
4.62
2.51
.61
1.60
1.25
FJ9037–1616S
FJ8030–1616S
FC2540–16S
15/16-12
–16
5.82
3.20
.78
2.08
1.50
FJ9037–2020S
FJ8030–2020S
FC2717–20S
15/8-12
–20
6.18
3.54
1.05
2.33
2.00
FJ9037–2424S
7
FJ8030–2424S
FC2717–24S
1 /8-12
–24
7.26
4.21
1.26
2.72
2.25
FJ9038–1212S
FJ8031–1212S
FC2717–12S
11/16-12
–12
4.55
2.43
.61
1.80
1.25
FJ9038–1616S
FJ8031–1616S
FC2540–16S
15/16-12
–16
5.76
3.14
.78
2.36
1.50
671/2° elbow
5
FJ9038–2020S
FJ8031–2020S
FC2717–20S
1 /8-12
–20
6.06
3.41
1.05
2.62
2.00
FJ9038–2424S
FJ8031–2424S
FC2717–24S
17/8-12
–24
6.69
3.64
1.26
2.76
2.25
FC4564–1212S
FC2717–12S
11/16-12
–12
4.20
2.08
.61
2.35
1.25
90° elbow FC5503–1212S
5
FC5503–1616S
FC4564–1616S
FC2540–16S
1 /16-12
–16
5.26
2.64
.78
3.04
1.50
FC5503–2020S
FC4564–2020S
FC2717–20S
15/8-12
–20
5.54
2.90
1.05
3.40
2.00
FC5503–2424S
FC4564–2424S
FC2717–24S
17/8-12
–24
6.51
3.46
1.26
3.95
2.25
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608s, FC5258–0808s and FC5014–0808s fittings can be crimped on FT1244 machines by using special equipment and procedures.
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Fittings
SAE 37° (JIC) 45° elbow FC5560
SAE 37° (JIC) 30° elbow FJ9036
SAE 37° (JIC) 221/2° elbow FJ9035
Internal Skive Crimp Fittings* for use with Hose
Fittings
FC273, FC325
221/2° split flange FC5372 Code 62 (SAE J518c)
Straight split flange FC5325 Code 62 (SAE J518c)
30° split flange FC5370 Code 62 (SAE J518c)
All dimensions in inches. Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
Flange Head Dia. K
Hose Size
A
D
E
H
Straight split flange – Code 62 (SAE J518c) FC5325–1212S FC4049–1212S FC2717–12S FC5325–1612S FC4049–1612S FC2717–12S FC5325–1616S FC4049–1616S FC2540–16S FC5325–2016S FC4049–2016S FC2540–16S FC5325–2020S FC4049–2020S FC2717–20S FC5325–2420S FC4049–2420S FC2717–20S FC5325–2424S FC4049–2424S FC2717–24S FC5325–3224S FC4049–3224S FC2717–24S FC5325–3232S FC4049–3232S FC2717–32S
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.56 4.56 5.61 5.61 5.68 5.68 6.85 6.85 7.82
2.44 2.44 3.00 3.00 3.03 3.03 3.80 3.80 4.80
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
221/2° split flange – Code 62 (SAE J518c) FC5372–1212S FC4374–1212S FC2717–12S FC5372–1612S FC4374–1612S FC2717–12S FC5372–1616S FC4374–1616S FC2540–16S FC5372–2016S FC4374–2016S FC2540–16S FC5372–2020S FC4374–2020S FC2717–20S FC5372–2420S FC4374–2420S FC2717–20S FC5372–2424S FC4374–2424S FC2717–24S FC5372–3224S FC4374–3224S FC2717–24S FC5372–3232S FC4374–3232S FC2717–32S
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.28 4.28 5.10 5.10 5.44 5.44 6.55 6.55 7.82
2.17 2.17 2.48 2.48 2.79 2.79 3.50 3.50 4.80
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
.44 .44 .44 .44 .50 .50 .63 .63 .88
30° split flange – Code 62 (SAE J518c) FC5370–1212S FC4387–1212S FC2717–12S FC5370–1612S FC4387–1612S FC2717–12S FC5370–1616S FC4387–1616S FC2540–16S FC5370–2016S FC4387–2016S FC2540–16S FC5370–2020S FC4387–2020S FC2717–20S FC5370–2420S FC4387–2420S FC2717–20S FC5370–2424S FC4387–2424S FC2717–24S FC5370–3224S FC4387–3224S FC2717–24S FC5370–3232S FC4387–3232S FC2717–32S
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.23 4.23 5.20 5.20 5.61 5.61 6.67 6.67 8.06
2.12 2.12 2.58 2.58 2.96 2.96 3.62 3.62 5.04
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
.58 .58 .62 .62 .72 .72 .88 .88 1.25
1
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
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2
Internal Skive Crimp Fittings*
Fittings
45° split flange Code 62 (SAE J518c) FC5327 Complete Fitting Part Number
Component Part Numbers Nipple Assy.
671/2° split flange Code 62 (SAE J518c) FC5371 All dimensions in inches.
60° split flange Code 62 (SAE J518c) FJ9023
Socket
45° split flange – Code 62 (SAE J518c) FC5327–1212S FC4051–1212S FC2717–12S FC5327–1612S FC4051–1612S FC2717–12S FC5327–1616S FC4051–1616S FC2540–16S FC5327–2016S FC4051–2016S FC2540–16S FC5327–2020S FC4051–2020S FC2717–20S FC5327–2420S FC4051–2420S FC2717–20S FC5327–2424S FC4051–2424S FC2717–24S FC5327–3224S FC4051–3224S FC2717–24S FC5327–3232S FC4051–3232S FC2717–32S 60° split flange – Code 62 (SAE J518c) FJ9023–1212S FC4582–1212S FC2717–12S FJ9023–1612S FC4582–1612S FC2717–12S FJ9023–1616S FC4582–1616S FC2540–16S FJ9023–2016S FC4582–2016S FC2540–16S FJ9023–2020S FC4582–2020S FC2717–20S FJ9023–2420S FC4582–2420S FC2717–20S FJ9023–2424S FC4582–2424S FC2717–24S FJ9023–3224S FC4582–3224S FC2717–24S FJ9023–3232S FC4582–3232S FC2717–32S 671/2° split flange – Code 62 (SAE J518c) FC5371–1212S FC4373–1212S FC2717–12S FC5371–1612S FC4373–1612S FC2717–12S FC5371–1616S FC4373–1616S FC2540–16S FC5371–2016S FC4373–2016S FC2540–16S FC5371–2020S FC4373–2020S FC2717–20S FC5371–2420S FC4373–2420S FC2717–20S FC5371–2424S FC4373–2424S FC2717–24S FC5371–3224S FC4373–3224S FC2717–24S FC5371–3232S FC4373–3232S FC2717–32S 90° split flange – Code 62 (SAE J518c) FC5329–1212S FC4053–1212S FC2717–12S FC5329–1612S FC4053–1612S FC2717–12S FC5329–1616S FC4053–1616S FC2540–16S FC5329–2016S FC4053–2016S FC2540–16S FC5329–2020S FC4053–2020S FC2717–20S FC5329–2420S FC4053–2420S FC2717–20S FC5329–2424S FC4053–2424S FC2717–24S FC5329–3224S FC4053–3224S FC2717–24S FC5329–3232S FC4053–3232S FC2717–32S
Flange Head
90° split flange Code 62 (SAE J518c) FC5329
Hose Size
A
D
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.48 4.48 5.44 5.44 5.70 5.70 6.79 6.70 8.23
2.37 2.37 2.83 2.83 3.05 3.05 3.74 3.65 5.20
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.00 1.00 1.06 1.06 1.15 1.15 1.40 1.41 2.00
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.51 4.51 5.48 5.48 5.80 5.80 6.85 6.85 8.38
2.40 2.40 2.87 2.87 3.15 3.15 3.80 3.80 5.36
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.41 1.41 1.50 1.50 1.66 1.66 2.00 2.00 2.88
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.46 4.46 5.50 5.50 5.76 5.76 6.38 6.38 8.27
2.35 2.35 2.89 2.89 3.12 3.12 3.33 3.33 5.24
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
1.60 1.60 1.75 1.75 1.90 1.90 2.00 2.00 3.25
1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12 3.12
–12 –12 –16 –16 –20 –20 –24 –24 –32
4.20 4.20 5.26 5.26 5.54 5.54 6.51 6.51 7.90
2.08 2.08 2.64 2.64 2.90 2.90 3.46 3.46 4.88
.61 .61 .78 .78 1.05 1.05 1.26 1.26 1.69
2.13 2.13 2.38 2.38 2.62 2.62 3.12 3.12 4.50
Dia. K
E
H
1
2
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
177
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Internal Skive Crimp Fittings*
Fittings
for use with hose FC273, FC325
45° elbow FJ9719
Straight FJ9718
90° elbow (short) FJ9720
90° elbow (long) FJ9721
All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.
Socket
Thread T
Hose Size
A
C
D
E∅
1.07 1.14 1.13 1.00
1.70 2.03 2.03 2.09
.61 .78 1.05 1.26
H
1
2
1.38 1.62 1.88 2.25
1.12 1.38 1.62 2.00
Straight FJ9718–1212S FJ9718–1616S FJ9718–2020S FJ9718–2424S
FJ8608–1212S FJ8608–1616S FJ8608–2020S FJ8608–2424S
FC2717–12S FC2540–16S FC2717–20S FC2717–24S
13/16-12 17/16-12 111/16-12 2-12
–12 –16 –20 –24
3.82 4.64 4.68 5.14
45° elbow FJ9719–1212S FJ9719–1616S FJ9719–2020S FJ9719–2424S
FJ8611–1212S FJ8611–1616S FJ8611–2020S FJ8611–2424S
FC2717–12S FC2540–16S FC2717–20S FC2717–24S
13/16-12 17/16-12 111/16-12 2-12
–12 –16 –20 –24
4.30 5.45 5.40 6.41
2.19 2.84 2.75 3.36
.56 .76 1.01 1.19
.83 .90 1.00 1.07
1.38 1.62 1.88 2.25
90° elbow (short) FJ9720–1212S FJ9720–1616S FJ9720–2020S FJ9720–2424S
FJ8614–1212S FJ8614–1616S FJ8614–2020S FJ8614–2424S
FC2717–12S FC2540–16S FC2717–20S FC2717–24S
13/16-12 17/16-12 111/16-12 2-12
–12 –16 –20 –24
4.20 5.16 5.48 6.51
2.08 2.54 2.84 3.46
.56 .76 1.01 1.19
1.88 2.21 2.51 2.70
1.38 1.62 1.88 2.25
90° elbow (long) FJ9721–1212S FJ9721–1616S FJ9721–2020S FJ9721–2424S
FJ8717–1212S FJ8717–1616S FJ8717–2020S FJ8717–2424S
FC2717–12S FC2540–16S FC2717–20S FC2717–24S
13/16-12 17/16-12 111/16-12 2-12
–12 –16 –20 –24
4.20 5.26 5.54 6.51
2.08 2.64 2.90 3.46
.56 .76 1.01 1.19
3.78 4.50 5.09 5.54
1.38 1.62 1.88 2.25
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244 machines by using special equipment and procedures. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
178
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Internal Skive Crimp Fittings* for use with hose FC606
45° elbow split flange FJ7274 Code 62 (SAE J518c)
Fittings
Straight split flange FJ7261 Code 62 (SAE J518c)
90° elbow split flange FJ7277 Code 62 (SAE J518c)
ORS® straight FJ7260
All dimensions in inches.
Complete Fitting Part Number Straight split flange FJ7261–1616S
Component Part Numbers Nipple Assy.
Socket
Flange Head Dia. K ∅ Thread T
Hose Size
A
C
D
E∅
H
FJ6261–1616S
FC1601–16S
1.88
–16
5.66
3.02
.76
FJ6261–1620S FJ6261–2020S
FC1601–20S FC1601–20S
1.88 2.12
–20 –20
6.15 6.18
3.06 3.10
.76 .94
45° elbow split flange FJ7274–1616S FJ6274–1616S FJ7274–2020S FJ6274–2020S
FC1601–16S FC1601–20S
1.88 2.12
–16 –20
5.50 6.20
2.86 3.11
.76 .94
1.06 1.15
90° elbow split flange FJ7277–1616S FJ6277–1616S FJ7277–2020S FJ6277–2020S
FC1601–16S FC1601–20S
1.88 2.12
–16 –20
5.31 6.05
2.67 2.96
.76 .94
2.38 2.62
ORS® straight FJ7260–1616S
FC1601–16S
17/16-12
–16
4.33
1.69
.78
FJ7261–1620S FJ7261–2020S
FJ6260–1616S
1.14
1
2
1.62
1.38
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608s, FC5258–0808s and FC5014–0808s fittings can be crimped on FT1244 machines by using special equipment and procedures. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
179
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Crimp Fittings for use with Hose
Fittings
FC202
SAE 45˚swivel FC7882/FC7603
Female O-Ring pilot swivel FC5275/FC7606
Male O-Ring pilot rigid FC7597
90˚ elbow (SAE 45˚) FC7883
All dimensions in inches.
Complete Fitting Part Number SAE 45° swivel FC7882–0606S FC7882–0808S FC7603–1010S FC7603–1012S FC7603–1212S
Component Part Numbers Nipple Assy.
Socket
* * * * *
* * * * *
90° elbow FC7883–0606S FC7883–0808S
* *
* *
Male O-Ring pilot rigid FC7597–1010S FC7597–1212S
* *
* *
Female O-Ring pilot swivel FC5275–0606S FC5275–0808S FC7606–1010S FC7606–1212S
* * * *
* * * *
Hose Size
A
D
–06 –08 –10 –12 –12
3.21 3.86 4.85 4.90 5.26
2.30 2.70 3.40 3.40 3.76
.26 .35 .42 .53 .54
/8-18 /4-16
–06 –08
2.34 2.58
1.42 1.42
.26 .35
7 /8-14 11/16-14
–10 –12
2.77 2.95
1.27 1.40
.42 .54
–06 –08 –10 –12
2.78 3.64 4.13 4.28
1.86 2.48 2.69 2.82
.26 .35 .42 .54
Thread 5
/8-18 /4-16 7 /8-14 7 /8-14 11/16-14 3
5 3
5
/8-18 /4-16 7 /8-14 11/16-14 3
*One-piece fittings. NOTE: O-Rings for O-Ring pilot fittings must be ordered separately, see page 227.
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EØ
H
1
2
.81 .94 1.06 1.06 1.31
1.50 1.53
.81 .94
.94 1.12
.75 .88 1.06 1.25
Polyon Swage Fittings for use with Hose FC372, FC373, FC374, FC375, FC390, FC690
Female Pipe FC5806 All dimensions in inches.
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information.
Complete Fitting Part Number Male Pipe FC5805–0202S FC5805–0203S FC5805–0403S FC5805–0603S FC5805–0204S FC5805–0404S FC5805–0604S FC5805–0405S FC5805–0605S FC5805–0406S FC5805–0606S FC5805–0806S FC5805–0608S FC5805–0808S FC5805–0810S FC5805–1212S FC5805–1616S
Die Part No.
Pusher Part No.
FT1243–100–2 FT1243–100–3 FT1243–100–3 FT1243–100–3 FT1243–100–4 FT1243–100–4 FT1243–100–4 FT1243–100–5 FT1243–100–5 FT1243–100–6 FT1243–100–6 FT1243–100–6 FT1243–100–8 FT1243–100–8 FT1243–100–10 FT1243–100–12 FT1243–100–16
FT1243–150–1 FT1243–150–1 FT1243–150–4 FT1243–150–5 FT1243–150–2 FT1243–150–4 FT1243–150–5 FT1243–150–4 FT1243–150–5 FT1243–150–5 FT1243–150–5 FT1243–150–9 FT1243–150–8 FT1243–150–9 FT1243–150–9 FT1243–150–11 FT1243–150–13
Female pipe FC5806–0404S FC5806–0808S
FT1243–100–4 FT1243–100–8
FT1243–250–2 FT1243–250–6
1
FT1243–150–1 FT1243–150–2 FT1243–150–2 FT1243–150–2 FT1243–150–4 FT1243–150–5 FT1243–150–7 FT1243–150–8 FT1243–150–9 FT1243–150–9 FT1243–150–11 FT1243–150–11
7
SAE 37°(JIC) male flare FC5807–0403S FT1243–100–3 FC5807–0404S FT1243–100–4 FC5807–0504S FT1243–100–4 FC5807–0505S FT1243–100–5 FC5807–0605S FT1243–100–5 FC5807–0606S FT1243–100–6 FC5807–0806S FT1243–100–6 FC5807–0808S FT1243–100–8 FC5807–1008S FT1243–100–8 FC5807–1010S FT1243–100–10 FC5807–1208S FT1243–100–8 FC5807–1212S FT1243–100–12
SAE 37º (JIC) male Flare FC5807
Hose Size
A
D
EØ
–02 –03 –03 –03 –04 –04 –04 –05 –05 –06 –06 –06 –08 –08 –10 –12 –16
1.48 1.87 2.06 2.16 1.98 2.16 2.26 2.34 2.34 2.51 2.51 2.80 2.71 3.00 3.20 3.20 3.97
.92 1.08 1.26 1.36 1.08 1.26 1.36 1.06 1.06 1.06 1.06 1.35 1.06 1.35 1.38 1.35 1.58
.07 .10 .10 .10 .15 .15 .15 .22 .22 .28 .28 .28 .38 .38 .50 .59 .81
.56 .56 .69 .75 .62 .69 .75 .69 .75 .75 .75 .94 .88 .94 1.25 1.12 1.38
/4-18 /2-14
–04 –08
2.23 2.98
1.33 1.33
.15 .38
.75 1.06
/16-20 /16-20 1 /2-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 7 /8-14 11/16-12 11/16-12
–03 –04 –04 –05 –05 –06 –06 –08 –08 –10 –08 –12
2.10 2.18 2.18 2.32 2.33 2.54 2.64 2.81 3.04 3.21 3.08 3.26
1.30 1.28 1.28 1.05 1.06 1.09 1.19 1.16 1.39 1.39 1.44 1.42
.10 .15 .15 .22 .22 .28 .28 .38 .38 .48 .38 .59
.56 .62 .62 .62 .69 .75 .81 .88 .94 1.06 1.12 1.12
Thread 1
/8-27 /8-27 1 /4-18 3 /8-18 1 /8-27 1 /4-18 3 /8-18 1 /4-18 3 /8-18 1 /4-18 3 /8-18 1 /2-14 3 /8-18 1 /2-14 1 /2-14 3 /4-14 1-111/2 1
1
7
H
1
2
181
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Fittings
Male Pipe FC5805
Polyon Swage Fittings
Fittings
for use with hose FC372, FC373, FC374, FC375, FC390, FC690
SAE 45° male flare FC5808
SAE straight thread O-Ring male** FC5809
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information.
Complete Fitting Part Number SAE 45° male flare FC5808–0504S FC5808–0605S FC5808–0606S FC5808–0808S
Die Part No.
Pusher Part No.
Thread
SAE 37° (JIC) swivel FC5810
All dimensions in inches.
Hose Size
A
D
E
H
1
2
FT1243–100–4 FT1243–100–5 FT1243–100–6 FT1243–100–8
FT1243–150–2 FT1243–150–5 FT1243–150–5 FT1243–150–8
1
/2-20 /8-18 5 /8-18 3 /4-16
–04 –05 –06 –08
2.19 2.50 2.60 2.97
1.29 1.22 1.15 1.32
.15 .22 .28 .38
.62 .75 .75 .88
Male O-Ring boss FC5809–0403S FC5809–0504S FC5809–0604S FC5809–0606S FC5809–0806S FC5809–0808S FC5809–1008S FC5809–1010S
FT1243–100–3 FT1243–100–4 FT1243–100–4 FT1243–100–6 FT1243–100–6 FT1243–100–8 FT1243–100–8 FT1243–100–10
FT1243–150–1 FT1243–150–2 FT1243–150–4 FT1243–150–5 FT1243–150–8 FT1243–150–9 FT1243–150-18 FT1243–150–8
7
/16-20 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 7 /8-14
–03 –04 –04 –06 –06 –08 –08 –10
1.91 1.99 2.02 2.37 2.42 2.72 2.78 2.95
1.11 1.09 1.12 .92 .97 1.07 1.13 1.13
.10 .15 .15 .28 .28 .38 .38 .48
.56 .62 .69 .75 .88 .94 1.06 1.06
SAE 37° (JlC) swivel FC5810–0402S FC5810–0303S FC5810–0403S* FC5810–0503S FC5810–0404S* FC5810–0504S FC5810–0604S FC5810–0505S FC5810–0605S FC5810–0606S* FC5810–0806S FC5810–1006S FC5810–0808S* FC5810–1008S FC5810–1208S FC5810–1010S FC5810–1212S* FC5810–1616S*
FT1243–100–2 FT1243–100–3 FT1243–100–3 FT1243–100–3 FT1243–100–4 FT1243–100–4 FT1243–100–4 FT1243–100–5 FT1243–100–5 FT1243–100–6 FT1243–100–6 FT1243–100–6 FT1243–100–8 FT1243–100–8 FT1243–100–8 FT1243–100–10 FT1243–100–12 FT1243–100-16
FT1243–250–11 FT1243–250–17 FT1243–250–10 FT1243–250–1 FT1243–250–11 FT1243–250–12 FT1243–250–12 FT1243–250–12 FT1243–250–12 FT1243–250-14 FT1243–250–4 FT1243–250–5 FT1243–250–15 FT1243–250–5 FT1243–250–7 FT1243–250–5 FT1243–250–7 FT1243–250–8
1
–02 –03 –03 –03 –04 –04 –04 –05 –05 –06 –06 –06 –08 –08 –08 –10 –12 –16
1.81 2.12 2.20 2.22 2.37 2.40 2.40 2.48 2.54 2.76 2.81 2.90 3.11 3.10 3.19 3.36 3.39 4.14
1.12 1.32 1.40 1.42 1.47 1.50 1.50 1.20 1.26 1.32 1.36 1.46 1.46 1.46 1.54 1.54 1.54 1.74
.07 .10 .10 .10 .15 .15 .15 .22 .22 .28 .28 .28 .38 .38 .38 .50 .59 .78
5
1
/16-20 /8-24 7 /16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 1 /2-20 9 /16-18 9 /16-18 3 /4-16 7 /8-14 3 /4-16 7 /8-14 11/16-12 7 /8-14 11/16-12 15/16-12 3
*Also available in 316 stainless steel, substitute –259 for S in base part number when ordering. **22617 O-Ring supplied, see page 228 for additional O-Rings.
182
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.62 .56 .62 .75 .62 .75 .75 .75 .75 .75 .94 1.00 .94 1.00 1.25 1.00 1.25 1.50
.56 .56 .56 .56 .62 .62 .62 .62 .62 .75 .75 .88 .88 .88 1.00 1.00 1.12 1.38
Polyon Swage Fittings
Male pipe swivel FC5812
45° elbow universal swivel FC5936 SAE 37° (JIC) swivel FC5813
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information.
Complete Fitting Part Number Die Part No. SAE 45° swivel FC5811–0403S FT1243–100–3 FC5811–0503S FT1243–100–3 FC5811–0404S FT1243–100–4 FC5811–0504S FT1243–100–4 FC5811–0604S FT1243–100–4 FC5811–0505S FT1243–100–5 FC5811–0605S FT1243–100–5 FC5811–0606S FT1243–100–6 FC5811–0806S FT1243–100–6 FC5811–0808S FT1243–100–8 FC5811–1008S FT1243–100–8 Male pipe swivel FC5812–0404S FT1243–100–4 FC5812–0606S FT1243–100–6 FC5812–0808S FT1243–100–8 FC5812–1212S FT1243–100–12 45° elbow universal swivel/SAE 37° (JIC) FC5936–0403S FT1243–100–3 FC5936–0504S FT1243–100–4 FC5813–0605S FT1243–100–5 FC5813–0606S FT1243–100–6 FC5936–0806S FT1243–100–6 FC5936–0808S FT1243–100–8 FC5936–1008S FT1243–100–8 FC5813–1212S FT1243–100–12 FC5813–1616S FT1243–100–16 90° elbow universal swivel/SAE 37° (JIC) FC5937–0403S FT1243–100–3 FC5937–0404S FT1243–100–4 FC5937–0504S FT1243–100–4 FC5814–0605S FT1243–100–5 FC5814–0606S FT1243–100–6 FC5937–0806S FT1243–100–6 FC5937–0808S FT1243–100–8 FC5937–1008S FT1243–100–8 FC5814–1212S FT1243–100–12 FC5814–1616S FT1243–100–16
Pusher Part No.
Thread
Fittings
SAE 45° swivel FC5811
90° elbow universal swivel FC5937 SAE 37° (JIC) swivel FC5814
All dimensions in inches.
Hose Size
A
D
E
H
1
2
FT1243–250–10 FT1243–250–1 FT1243–250–11 FT1243–250–12 FT1243–250–3 FT1243–250–12 FT1243–250–3 FT1243–250–13 FT1243–250–4 FT1243–250–15 FT1243–250–5
7
/16-20 /2-20 7 /16-20 1 /2-20 5 /8-18 1 /2-20 5 /8-18 5 /8-18 3 /4-16 3 /4-16 7 /8-14
–03 –03 –04 –04 –04 –05 –05 –06 –06 –08 –08
2.20 2.22 2.37 2.40 2.40 2.48 2.57 2.76 2.81 3.11 3.10
1.40 1.42 1.47 1.50 1.51 1.20 1.30 1.32 1.36 1.46 1.46
.10 .10 .15 .15 .15 .22 .22 .28 .28 .38 .38
.62 .75 .62 .75 .81 .75 .81 .81 .94 .94 1.00
.56 .56 .62 .62 .62 .62 .62 .75 .75 .88 .88
FT1243–150–3 FT1243–150–6 FT1243–150–10 FT1243–150–12 swivel FT1243–550–10 FT1243–550–12 FT1243–550–12 FT1243–550-14 FT1243–550–4 FT1243–550–8 FT1243–550–10 FT1243–550–12 FT1242–550–16 swivel FT1243–250–10 FT1243–250–11 FT1243–250–12 FT1243–250–12 FT1243–250-14 FT1243–250–4 FT1243–250–15 FT1243–250–5 FT1243–550–12 FT1243–550–16
1
/4-18 /8-18 1 /2-14 3 /4-14
–04 –06 –08 –12
2.74 3.18 3.66 3.88
1.84 1.73 1.96 2.03
.15 .28 .38 .58
.69 .75 .94 1.12
.62 .75 .88 1.12
7
–03 –04 –05 –06 –06 –08 –08 –12 –16
2.09 2.26 2.49 2.66 3.01 3.21 3.31 3.75 4.57
1.29 1.36 1.21 1.21 1.56 1.56 1.66 1.91 2.33
.10 .15 .22 .24 .28 .37 .38 .58 .81
.33 .36 .39 .39 .55 .55 .64 .77 1.07
.56 .62 .69 .69 .88 .88 1.00 1.25 1.50
.56 .62 .62 .75 .88 .88 .88 1.12 1.38
–03 –04 –04 –05 –06 –06 –08 –08 –12 –16
1.99 2.08 2.15 2.38 2.56 2.78 2.98 3.01 3.71 4.53
1.19 1.19 1.25 1.11 1.11 1.33 1.33 1.36 1.86 2.14
.10 .15 .15 .22 .28 .28 .38 .38 .59 .81
.68 .68 .76 .85 .85 1.09 1.09 1.23 1.82 2.39
.56 .56 .62 .69 .69 .88 .88 1.00 1.25 1.50
.56 .62 .62 .62 .75 .75 .88 .88 1.12 1.38
1
3
/16-20 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 15/16-12 1
7
/16-20 /16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 15/16-12 7
183
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Fittings
Polyon ORS® Swage Fittings for use with hose FC372, FC373, FC374, FC375, FC390, FC690
Straight FJ9480
45° elbow FJ9481
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information.
Complete Fitting Part Number
90° elbow (long) FJ9483
90° elbow (short) FJ9482
Thread T
Die Part No.
Pusher Part No.
FT1243–100–4
FT1243–650–4
9
FT1243–650–6
11 13
All dimensions in inches.
Hose Size
A
–04
2.43
.62
1.54
/16-16
–06
2.86
.72
/16-16
–08
3.35
1
2
.15
.69
.62
1.42
.26
.81
.75
.87
1.71
.38
.94
.88
C
D
E
H
Straight FJ9480–0404S FJ9480–0606S
FT1243–100–6
/16-18
FJ9480–0808S
FT1243–100–8
FT1243–650–8
FJ9480–1010S
FT1243–100–10
FT1243–650–10
1-14
–10
3.63
.97
1.81
.50
1.12
1.00
FJ9480–1212S
FT1243–100–12
FT1243–650–12
13/16-12
–12
3.65
1.07
1.80
.58
1.38
1.12
–16
4.41
1.14
2.02
.78
1.62
1.38
–04
2.30
1.40
.15
.41
.69
.62
1.26
.24
.43
.81
.75
FJ9480–1616S
7
FT1243–100–16
FT1243–650–16
1 /16-12
FT1243–100–4
FT1243–550–4
9
FT1243–550–6
11
/16-16
–06
2.70
45° elbow FJ9481–0404S FJ9481–0606S
FT1243–100–6
/16-18
FJ9481–0808S
FT1243–100–8
FT1243–550–8
13
/16-16
–08
3.25
1.61
.37
.59
.94
.88
FJ9481–1212S
FT1243–100–12
FT1243–550–12
13/16-12
–12
3.81
1.96
.58
.83
1.38
1.12
FJ9481–1616S
FT1243–100–16
FT1243–550–16
17/16-12
–16
4.60
2.21
.76
.94
1.62
1.38
FT1243–100–4
FT1243–550–4
9
–04
2.15
1.25
.15
1.80
.69
.62
FT1243–550–6
11
/16-16
–06
2.68
1.24
.24
2.13
.81
.75
90° elbow (short) FJ9482–0404S FJ9482–0606S
FT1243–100–6
/16-18
FJ9482–0808S
FT1243–100–8
FT1243–550–8
13
/16-16
–08
3.10
1.46
.37
2.51
.94
.88
FJ9482–1212S
FT1243–100–12
FT1243–550–12
13/16-12
–12
3.71
1.86
.58
3.78
1.38
1.12
FJ9482–1616S
FT1243–100–16
FT1243–550–16
17/16-12
–16
4.53
2.14
.76
4.50
1.62
1.38
FT1243–100–4
FT1243–550–4
9
–04
2.15
1.25
.15
1.80
.69
.62
FT1243–550–6
11
/16-16
–06
2.68
1.24
.24
2.13
.81
.75
90° elbow (long) FJ9483–0404S FJ9483–0606S
FT1243–100–6
/16-18
FJ9483–0808S
FT1243–100–8
FT1243–550–8
13
/16-16
–08
3.10
1.46
.37
2.51
.94
.88
FJ9483–1212S
FT1243–100–12
FT1243–550–12
13/16-12
–12
3.71
1.86
.58
3.78
1.38
1.12
FJ9483–1616S
FT1243–100–16
FT1243–550–16
17/16-12
–16
4.53
2.14
.76
4.50
1.62
1.38
184
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Swage Fittings for use with hose FC700, FC701, FC702
Fittings
Swage hose mender fitting FJ9373/FJ7938/FJ5021
Swage male pipe fitting FJ9372/FJ5020
All dimensions in inches.
Complete Fitting Part Number
Die Part No.
Pusher Part No.
FT1243–200–10
FT1243–150–21
FT1284–100–10
FT1284–150–10
FT1243–200–12
FT1243–150–11
FT1284–100–12
FT1284–150–12
FT1243–200–12A
FT1243–150–11
FT1284–100–12A
FT1284–150–12
FT1243–200–16
FT1243–150–13
FT1284–100–16
FT1284–150–16
FT1243–200–20A
FT1243–150–20
FT1284–100–20A
FT1284–150–20
Thread T
Hose Size
A
1
–10
3.20
1.31
.50
3
–12
3.20
1.35
.58
3
/4-14
–12
3.20
1.35
.58
1-111/2
–16
3.72
1.58
.78
11/4-111/2
–20
4.35
1.99
1.02
C
D
E
H
1
2
Swage male pipe FJ9372–0810S
FJ9372–1212S
FJ5020–1212S**
FJ9372–1616S
FJ9372–2020S
Swage hose mender
/2-14
/4-14
Yoke Part No.
FJ9373–1010S
FT1284–100–10*
FT1284–50–10
–10
3.38
.38
.49
FJ9373–1212S
FT1284–100–12*
FT1284–50–12
–12
3.38
.38
.58
FJ5021–1212S**
FT1284–100–12A*
FT1284–50–12
–12
3.38
.38
.58
FJ7938–1616S
FT1284–100–16*
FT1284–50–16
–16
4.00
.46
.81
FJ9373–2020S
FT1284–100–20A*
FT1284–50–20
–20
4.91
.52
1.02
*Two die sets are required for assembly of the swage mender fitting when using the FT1284 tool. **For FC702–12 hose only.
185
Courtesy of Aeroquip.cc
Flat Crimp Fittings for use with hose
Fittings
2807, FC186, FC465
Male Pipe FC9846
Complete Fitting Part Number
All dimensions in inches.
SAE 37° (JIC) swivel FC9779
Component Part Numbers Nipple Assy.
Socket
Male pipe FC9846–0204S* FC3680–0204S** FC9846–0404S* FC3680–0404S** FC9846–0405S* FC3680–0405S** FC9846–0406S* FC3680–0406S** FC9846–0606S* FC3680–0606S** FC9846–0608S* FC3680–0608S** FC9846–0808S* FC3680–0808S** FC9846–0810S* FC3680–0810S** FC9846–1212S* FC3680–1212S** FC9846–1616S* FC3680–1616S** Male pipe – stainless steel FC9846–0204–333 FC3680–0204–329 FC9846–0404–333 FC3680–0404–329 FC9846–0405–333 FC3680–0405–329 FC9846–0406–333 FC3680–0406–329 FC9846–0606–333 FC3680–0606–329 FC9846–0608–333 FC3680–0608–329 FC9846–0810–333 FC3680–0810–329 FC9846–1212–333 FC3680–1212–329 FC9846–1616–333 FC3680–1616–329 SAE 37° (JIC) swivel FC9779–0404S† FC8779–0404S† FC9779–0505S† FC8779–0505S† FC9779–0606S† FC8779–0606S† FC9779–0808S† FC8779–0808S† FC9779–1010S† FC8779–1010S† FC9779–1212S† FC8779–1212S† FC9779–1616S† FC8779–1616S† SAE 37° (JIC) swivel – stainless steel FC9779–0404–333 FC8779–0404–333 FC9779–0505–333 FC8779–0505–333 FC9779–0606–333 FC8779–0606–333 FC9779–0808–333 FC8779–0808–333 FC9779–1010–333 FC8779–1010–333 FC9779–1212–333 FC8779–1212–333 FC9779–1616–333 FC8779–1616–333
FC3596–04S FC3596–04S FC3443–04S FC3443–05S FC3443–05S FC3596–08S FC3596–08S FC3443–08S FC3596–12S FC3596–16S
Thread 1
/8-27 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 1-111/2 1
1
Hose Size
H
X1
X2
A
D
E
–04 –04 –05 –06 –06 –08 –08 –10 –12 –16
1.25 1.50 1.40 1.40 1.40 1.80 2.04 2.04 2.04 2.32
.66 .91 .91 .91 .91 .91 1.16 1.16 1.16 1.44
.12 .12 .19 .25 .25 .34 .34 .44 .56 .80
.44 .56 .56 .56 .69 .69 .88 .88 1.06 1.38 .44 .56 .56 .56 .69 .69 .88 1.06 1.38
FC3596–04C FC3596–04C FC3443–04C FC3443–05C FC3443–05C FC3596–08C FC3443–08C FC3596–12C FC3596–16C
/8-27 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
–04 –04 –05 –06 –06 –08 –10 –12 –16
1.25 1.50 1.40 1.40 1.40 1.80 2.04 2.04 2.32
.66 .91 .91 .91 .91 .91 1.16 1.16 1.44
.12 .12 .19 .25 .25 .34 .44 .56 .80
FC3596–04S FC3443–04S FC3443–05S FC3596–08S FC3443–08S FC3596–12S FC3596–16S
7
–04 –05 –06 –08 –10 –12 –16
1.55 1.50 1.60 2.10 2.21 2.29 2.52
.96 1.01 1.11 1.21 1.32 1.41 1.64
.12 .19 .25 .34 .44 .56 .80
.56 .62 .69 .88 1.00 1.25 1.50
.44 .50 .56 .69 .81 1.00 1.25
–04 –05 –06 –08 –10 –12 –16
1.55 1.50 1.60 2.10 2.21 2.29 2.52
.96 1.01 1.11 1.21 1.32 1.41 1.64
.12 .19 .25 .34 .44 .56 .80
.56 .62 .69 .88 1.00 1.25 1.50
.44 .50 .56 .69 .81 1.00 1.25
FC3596–04C FC3443–04C FC3443–05C FC3596–08C FC3443–08C FC3596–12C FC3596–16C
1
/16-20 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 1
7
/16-20 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 1
*For Brass drop “S” suffix, replace with –38. **For Brass drop “S” suffix, replace with “B”. †For Brass drop “S” suffix, replace with –63.
186
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Flat Crimp Fittings
All dimensions in inches.
Complete Fitting Part Number
Component Part Numbers Nipple Assy.*
Socket
Thread
SAE45° swivel FC7216–0404S FC7216–0505S FC7216–0606S FC7216–0808S FC7216–1010S FC7216–1212S
FC6216–0404S FC6216–0505S FC6216–0606S FC6216–0808S FC6216–1010S FC6216–1212S
FC3596–04S FC3443–04S FC3443–05S FC3596–08S FC3443–08S FC3596–12S
45° elbow FC7220–0808S
FC6220–0808S
FC3596–08S
3
90° elbow FC5098–0404S FC7217–0606S
FC4098–0404S FC6217–0606S
FC3596–04S FC3443–05S
7
7
/16-20 /2-20 5 /8-18 3 /4-16 7 /8-14 11/16-14
Hose Size
A
D
E
H
1X
X2
.56 .62 .75 .88 1.00 1.25
.44 .50 .56 .69 .81 1.00
–04 –05 –06 –08 –10 –12
1.55 1.50 1.63 2.10 2.21 2.29
.96 1.01 1.14 1.21 1.32 1.41
.12 .19 .25 .34 .44 .56
/4-16
–08
2.16
1.27
.36
.55
.88
/16-20 /8-18
–04 –06
1.28 1.31
.69 .82
.12 .25
.68 .85
.56 .75
1
5
*Available with brass nipples, contact Aeroquip.
187
Courtesy of Aeroquip.cc
Fittings
90° elbow FC5098 universal FC7217 SAE 45°
45° elbow universal FC7220
SAE 45° swivel FC7216
Flat Crimp Fittings for use with Hose
Fittings
FC363, FC364, FC563
Male Pipe FJ9588
SAE 37º (JIC) swivel FJ9587
Complete Fitting Component Part Numbers Part Number Nipple Assy. Socket Stainless Steel Stainless Steel Stainless Steel Male pipe stainless steel FJ9588–0808–341 FC1349–0808–259 FC1347–08–329 FJ9588–1212–341 FC1349–1212–259 FC1347–12–329 FJ9588–1616–341 FC1349–1616–259 FC1347–16–329 FJ9588–2020–341 FC1349–2020–259 FC1347–20–329 FJ9588–2424–341 FC1349–2424–259 FC1347–24–329 FJ9588–3232–341 FC1349–3232–259 FC1347–32–329 SAE 37° (JIC) swivel stainless steel FJ9587–0808–331 FJ8587–0808–331 FC1347–08–329 FJ9587–1212–331 FJ8587–1212–331 FC1347–12–329 FJ9587–1616–331 FJ8587–1616–331 FC1347–16–329 FJ9587–2020–331 FJ8587–2020–331 FC1347–20–329 FJ9587–2424–331 FJ8587–2424–331 FC1347–24–329 FJ9587–3232–331 FJ8587–3232–331 FC1347–32–329 Flange retainer stainless steel FJ9656–0808–331 FC1373–0808–259 FC1347–08–329 FJ9656–1212–331 FC1373–1212–259 FC1347–12–329 FJ9656–1616–331 FC1373–1616–259 FC1347–16–329 FJ9656–2020–331 FC1373–2020–259 FC1347–20–329 FJ9656–2424–331 FC1373–2424–259 FC1347–24–329 FJ9656–3232–331 FC1373–3232–259 FC1347–32–329 Flange retainer with Teflon coated nipple FJ9656–0808–338 FC1373–0808–337 FC1347–08–329 FJ9656–1212–338 FC1373–1212–337 FC1347–12–329 FJ9656–1616–338 FC1373–1616–337 FC1347–16–329 FJ9656–2020–338 FC1373–2020–337 FC1347–20–329 FJ9656–2424–338 FC1373–2424–337 FC1347–24–329 FJ9656–3232–338 FC1373–3232–337 FC1347–32–329 Ladish Tri-Clamp* FJ7041–2416–331 FC1531–2416–259 FC1347–16–329 FJ7041–2424–331 FC1531–2424–259 FC1347–24–329 FJ7041–3232–331 FC1531–3232–259 FC1347–32–329
Flange Retainer FJ9656
Flange Retainer with Teflon coated nipple FJ9656
Ladish Tri-Clamp* FJ7041
Hose Size
A
D
E
/2-14 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
–08 –12 –16 –20 –24 –32
2.54 2.61 2.80 2.95 3.20 3.46
1.30 1.37 1.55 1.70 1.74 1.96
.41 .61 .81 1.05 1.28 1.75
3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
–08 –12 –16 –20 –24 –32
2.52 2.55 2.69 2.84 3.21 3.50
1.10 1.23 1.37 1.52 1.67 1.92
.38 .61 .81 1.05 1.28 1.75
–08 –12 –16 –20 –24 –32
2.56 2.56 2.62 2.62 3.01 3.05
1.24 1.24 1.30 1.30 1.48 1.48
.41 .61 .81 1.05 1.28 1.75
1.38 1.69 2.00 2.50 2.87 3.62
–08 –12 –16 –20 –24 –32
2.56 2.56 2.62 2.62 3.01 3.05
1.24 1.24 1.30 1.30 1.48 1.48
.41 .61 .81 1.05 1.28 1.75
1.38 1.69 2.00 2.50 2.87 3.62
–16 –24 –32
1.98 2.24 2.24
.76 .76 .76
.81 1.27 1.75
1.98 1.98 2.51
Thread 1 3
1
K
.88 1.12 1.38 1.75 2.00 2.50 .88 1.25 1.50 2.00 2.25 2.88
*Tri-Clamp is a registered trademark of the Ladish Co., Tri-clover Division.
Flange FC1389
Part Number Stainless Steel FC1389–0808C FC1389–1212C FC1389–1616C FC1389–2020C FC1389–2424C FC1389–3232C
Hose Size –08 –12 –16 –20 –24 –32
Number Bolt Holes 4 4 4 4 4 4
188
Courtesy of Aeroquip.cc
J 3.50 3.88 4.25 4.62 5.00 6.00
2
L 2.38 2.75 3.12 3.50 3.88 4.75
M .62 .62 .62 .62 .62 .75
Flat Crimp Fittings
Male Pipe FJ9588 Complete Fitting Part Number Carbon Steel Male pipe FJ9588–0808S FJ9588–1212S FJ9588–1616S FJ9588–2020S FJ9588–2424S FJ9588–3232S SAE 37° (JIC) swivel FJ9587–0808S FJ9587–1212S FJ9587–1616S FJ9587–2020S FJ9587–2424S FJ9587–3232S Flange retainer FJ9656–0808S FJ9656–1212S FJ9656–1616S FJ9656–2020S FJ9656–2424S FJ9656–3232S Flange retainer with FJ9656–0808–357 FJ9656–1212–357 FJ9656–1616–357 FJ9656–2020–357 FJ9656–2424–357 FJ9656–3232–357 Ladish Tri-Clamp* FJ7041–2416S FJ7041–2424S FJ7041–3232S
Component Part Numbers Nipple Assy. Socket Carbon Steel Carbon Steel
Flange Retainer FJ9656
Thread 1
Flange Retainer with Teflon coated nipple FJ9656
Hose Size
A
D
E
Ladish Tri-Clamp* FJ7041
FC1349–0808S FC1349–1212S FC1349–1616S FC1349–2020S FC1349–2424S FC1349–3232S
FC1347–08S FC1347–12S FC1347–16S FC1347–20S FC1347–24S FC1347–32S
/2-14 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
–08 –12 –16 –20 –24 –32
2.54 2.61 2.80 2.95 3.20 3.46
1.30 1.32 1.55 1.70 1.74 1.96
.41 .61 .81 1.05 1.28 1.75
FJ8587–0808S FJ8587–1212S FJ8587–1616S FJ8587–2020S FJ8587–2424S FJ8587–3232S
FC1347–08S FC1347–12S FC1347–16S FC1347–20S FC1347–24S FC1347–32S
3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
–08 –12 –16 –20 –24 –32
2.52 2.55 2.69 2.84 3.21 3.50
1.10 1.23 1.37 1.52 1.67 1.92
.38 .61 .81 1.05 1.28 1.75
FC1373–0808S FC1373–1212S FC1373–1616S FC1373–2020S FC1373–2424S FC1373–3232S Teflon coated nipple FC1373–0808–353 FC1373–1212–353 FC1373–1616–353 FC1373–2020–353 FC1373–2424–353 FC1373–3232–353
FC1347–08S FC1347–12S FC1347–16S FC1347–20S FC1347–24S FC1347–32S
–08 –12 –16 –20 –24 –32
2.56 2.56 2.62 2.62 3.01 3.05
1.24 1.24 1.30 1.30 1.48 1.48
.41 .61 .81 1.05 1.28 1.75
1.38 1.69 2.00 2.50 2.87 3.62
FC1347–08S FC1347–12S FC1347–16S FC1347–20S FC1347–24S FC1347–32S
–08 –12 –16 –20 –24 –32
2.56 2.56 2.62 2.62 3.01 3.05
1.24 1.24 1.30 1.30 1.48 1.48
.41 .61 .81 1.05 1.28 1.75
1.38 1.69 2.00 2.50 2.87 3.62
FC1531–2416S FC1531–2424S FC1531–3232S
FC1347–16S FC1347–24S FC1347–32S
–16 –24 –32
1.98 2.24 2.24
.76 .76 .76
.81 1.27 1.75
1.98 1.98 2.51
3
1
K
2 .88 1.12 1.38 1.75 2.00 2.50
.88 1.25 1.50 2.00 2.25 2.88
*Tri-Clamp is a registered trademark of the Ladish Co., Tri-clover Division.
Flange FC1389
Part Number Steel FC1389–0808S FC1389–1212S FC1389–1616S FC1389–2020S FC1389–2424S
Hose Size –08 –12 –16 –20 –24
Number Bolt Holes 4 4 4 4 4
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
J 3.50 3.88 4.25 4.62 5.00
L 2.38 2.75 3.12 3.50 3.88
M .62 .62 .62 .62 .62
189
Fittings
SAE 37º (JIC) swivel FJ9587
Reusable Fittings
Fittings
Reusable fittings for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558 SAE 37° (JIC) swivel*† 411– 44–411–
Male pipe 412– 44–412–
Dash Size
Thread
Hose Size
A
SAE 45° swivel†*†† 401– D
Eφ
411– Dash Size
Thread
Hose Size
A
D
Eφ
412–
Dash Size
†4S*
7
–4
1.75
1.00
.17
6–4S**
9
–4
1.85
1.10
.17
/16-20 /16-18
†5S*
1
/2-20
–5
1.90
1.12
.23
†6S*
9
/16-18
–6
2.05
1.15
.30
†8S*
3
–8
2.52
1.38
.39
†10–8S**
7
–8
2.65
1.50
.39
10S*
7
/8-14
–10
2.80
1.51
.48
11/16-12
–10
2.85
1.56
.48
/16-20
–04
1.75
1.00
.17
1
–05
1.90
1.12
.23
6S*
5
–06
2.05
1.15
.30
8–6S**
3
–06
2.18
1.28
.30
8S*
3
–08
2.52
1.38
.39
10S*
7
/8-14
–10
2.80
1.51
.48
11/16-14
–12
3.02
1.45
.61
D
Eφ
†2–5S*
1
–05
1.78
1.00
.23
†4–5S*
1
–05
1.96
1.18
.23
†4–6S*
1
–06
2.13
1.23
.30
†12S*
1 /16-12
–12
3.15
1.58
.61
†6–6S
3
–06
2.13
1.23
.24
16–12S**
15/16-012
–12
3.26
1.69
.61
†6–8S*
3
–08
2.48
1.33
.39
†16S*
15/16-12
–16
2.82
1.55
.82
8–8S
1
–08
2.73
1.58
.36
†20S*†††
15/8-12
–20
3.00
1.64
1.05
†8–10S*
1
–10
2.88
1.59
.48
†24S*†††
17/8-12
–24
3.28
1.83
1.28
12–10S*
3
–10
2.94
1.65
.48
†32S*†††
21/2-12
–32
3.88
2.03
1.75
†12–12S*
3
–12
3.24
1.67
.61
†12–16S
3
/4-14
–16
2.80
1.53
.82
1-111/2
–16
2.99
1.72
.82
–20
3.20
1.84
.95
Dash Size
†16–16S
/4-18 /8-27 /4-18 /4-18 /8-18 /8-18 /2-14 /2-14 /4-14 /4-14
1
–04
1.86
1.11
.17 .17
12–10S**
Eφ
5S*
†4–4S*
.92
D
7
1
1.68
A
4S*
1
–04
Hose Size
401–
†2–4S*
/8-27
Thread
/4-16 /8-14
1
12S*
/2-20 /8-18 /4-16 /4-16
SAE 45° swivel 4401–
44–411– 40*
3-12
–40
4.16
2.25
2.20
48*
31/2-12
–48
4.28
2.38
2.80
Thread
Hose Size
A
16–20S
1-11 /2
†20–20S
1
1 /4-11 /2
–20
3.23
1.87
1.05
4401–
20–24S
11/4-111/2
–24
3.58
2.12
1.28
4S
7
/16-20
–04
1.97
1.22
.13
†24–24S
11/2-111/2
–24
3.48
2.03
1.28
5S
1
–05
2.12
1.34
.17
†32–32S
2-111/2
–32
4.05
2.20
1.75
6S
5
–06
2.36
1.46
.24
8S
3
–08
2.78
1.62
.36
10S
7
/8-14
–10
3.10
1.81
.46
11/16-14
–12
3.49
1.92
.55
Eφ
1
44–412– 40–40
1
2 /2-8
–40
5.03
3.13
2.12
48–48
3-8
–48
5.09
3.19
2.69
SAE 37° (JIC) swivel 4411– Dash Size
Male pipe 4412–
Dash Size
Thread
Hose Size
12S
A
D
/8-18 /4-16
Eφ
4411–
Thread
Hose Size
A
D
Eφ
4412–
4S†††
7
–04
1.97
1.23
4S
7
/16-20
–05
2.08
1.30
.17
5S†††
1
/2-20
–05
2.12
1.35
.18
6S†††
9
/16-18
–06
2.33
1.43
.24
8–6S
3
/4-16
–06
2.42
1.52
.24
6–8S
9
/16-18
–08
2.68
1.53
.30
8S†††
3
–08
2.78
1.62
.36
/16-20
.13
PTT swivel* 406– Dash Size
Thread
Hose Size
A
D
16B††††
15/16-14
–16
2.60
1.33
.82
.46
20B††††
15/8-14
–20
2.86
1.50
1.05
1.91
.46
24B
17/8-14
–24
3.13
1.67
1.28
3.40
1.83
.55
–12
3.49
1.92
.55
–12
3.56
1.99
.55
15/16-12
–16
3.19
1.93
.82
20S
15/8-12
–20
3.43
2.07
1.05
.49
20–24S
15/8-12
–24
3.65
2.19
1.06
.55
24S
17/8-12
–24
3.68
2.22
1.28
32S
21/2-12
–32
4.39
2.55
1.75
2–4S
1
–04
1.68
.93
.13
4–4S
1
–04
1.87
1.12
.13
10–8S
7
–08
2.95
1.80
.36
406–
4–5S
1
–05
1.96
1.18
.17
8–10S
3
–10
2.92
1.64
.39
4–6S†
1
–06
2.13
1.23
.24
10S†††
7
/8-14
–10
3.10
1.81
6–6S
3
–06
2.13
1.23
.24
12–10S
11/16-12
–10
3.19
4–8S
1
–08
2.48
1.33
.30
10–12S
/8-14
–12
6–8S
3
–08
2.48
1.33
.36
12S†††
11/16-12
8–8S
1
–08
2.73
1.58
.36
14–12S
13/16-12
8–10S
1
–10
2.88
1.59
.46
16S†††
12–10S
3
–10
2.94
1.65
.46
8–12S
1
–12
3.24
1.68
12–12S
3
–12
3.24
1.67
/8-27 /4-18 /4-18 /4-18 /8-18 /4-18 /8-18 /2-14 /2-14 /4-14 /2-14 /4-14
All dimensions in inches.
190
/2-20
/4-16 /8-14 /4-16
7
*Requires assembly tools for assembly.
NOTE: For correct socket part number, see page 108. †Also supplied in brass. To order substitute “B” for “S” in part number. ††Wet air brake system can cause fitting corrosion, if encountered use an all brass fitting (substitute “B” for “S” in part number, or steel fittings with brass nipples (add “63–” prefix and drop “S” suffix in part number). **Check with Aeroquip for proper tooling. †††Available in stainless steel. To order drop the “S” suffix and add “259–” prefix. ††††Also supplied in steel. To order drop “B” suffix and substitute “S” in part number.
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
Reusable Fittings 45° elbow (continued) 190297– Universal swivel 190299– SAE 45° swivel 190265– SAE 37° (JIC) swivel
LIFESAVER† 190000–
SAE male O-Ring boss** 190463– Dash Size
Thread
Hose Size
A
D
Eφ
Tube Size
Hose Size
A
9
/16-18
–06
1.95
1.05
.24
4S
1
B†
D
Eφ
/4
–04
1.36
.25
.62
.13
/16
8S
3
–08
2.35
1.20
.36
5S
5
–05
1.53
.31
.75
.18
10S
7
–10
2.63
1.34
.36
5–6S
5
/16
–06
1.63
.31
.73
.24
6S
3
–06
1.63
.38
.73
.24
6–8S
3
–08
2.04
.38
.89
.28
8S
1
–08
2.04
.50
.89
.36
10S
5
–10
2.19
.62
.90
.46
8–12S
1
–12
2.49
.50
.92
.39
12S
3
–12
2.49
.75
.92
.55
/4-16 /8-14
SAE 37° (JIC) male flare 4414– Dash Size
/8 /8 /2 /8 /2 /4
16S
1
–16
2.05 1.00
.78
.82
16–20S
1
–20
2.26 1.00
.90
.82
18–20S
11/8
–20
2.26 1.12
.90
.94
20S
11/4
–20
2.26 1.25
.90 1.05
24–20S
11/2
–20
2.33 1.50
.96 1.05
16–24S
1
–24
2.42 1.00
.97
20–24S
11/4
–24
2.36 1.25
.90 1.05
24–24S
1
1 /2
–24
2.42 1.50
.97 1.28
20–32S
11/4
–32
2.89 1.25 1.05 1.06
24–32S
11/2
–32
2.83 1.50
32–32S
2
–32
2.89 2.00 1.05 1.75
40S
1
–40
3.26 2.50 1.36 2.21
2.13
1.35
.17
–06
2.23
1.33
.24
.39
12S
11/16-12
–12
3.78
2.21
.55
.78
16–12S
15/16-12
–12
4.00
2.43
.55
.99
16S
15/16-12
–16
3.74
2.47
.82 1.07
20S
15/8-12
–20
4.21
2.85 1.05 1.22
1.85
1.10
.13
5S
1
/2-20
–05
1.95
1.17
.17
6S
9
/16-18
–06
2.12
1.22
.24
8S
3
–08
2.57
1.42
.36
10S
7
/8-14
–10
2.88
1.60
.46
12–10S
11/16-12
–10
3.05
1.76
.46
12S
11/16-12
–12
3.35
1.78
.55
16–12S
15/16-12
–12
3.40
1.83
.55
16S
15/16-12
–16
2.96
1.69
.82
20S
15/8-12
–20
3.22
1.86
1.05
190302–
20F
17/8-12
–24
3.44
1.99
1.28
6S
1.75
12S
32S
1
2 /2-12
–32
4.22
2.38
.82
.98 1.37
/16-18
90° elbow (short) 190296– Universal swivel 190302– SAE 45° swivel 190261– SAE 37° (JIC) swivel
–04
2 /2
.39
–05
/16-18
/16-20
/4-16
H
9
Eφ
7
Eφ
9
D
4414–
D
6S
A
4S
A
6–5S
Hose Size
Thread
Hose Size
190265–
190000–
190463– 6S
Dash Size
Thread
90° elbow (long) 190295– Universal swivel 190301– SAE 45° swivel 190260– SAE 37° (JIC) swivel Dash Size
Thread
Hose Size
A
D
Eφ
H
190296– 4S
7
/16-20
–04
1.74
.99
.13
.68
5S
1
–05
1.96
1.18
.17
.77
8S
3
–08
2.76
1.61
.36 1.09
10S
7
–10
2.94
1.65
.46 1.23
8–12S
3
–12
3.21
1.64
.39 1.09
5
/8-18
–06
2.13
1.23
.24
11/16-14
–12
3.74
2.17
.55 1.82
/2-20 /4-16 /8-14 /4-16
.85
190261– 6S 45° elbow 190297– Universal swivel 190299– SAE 45° swivel 190265– SAE 37° (JIC) swivel
SAE 45º male flare 4402– Dash Size
Thread
Hose Size
A
Dash Size D
Eφ
Eφ
H
190297– –04
1.85 1.10
.13
.33
.13
/16-20
–05
2.01 1.23
.15
.33
1.12
.17
5S
1
–05
2.07 1.29
.18
.36
1.97
1.18
.17
8–6S
3
–06
2.64 1.74
.24
.55
2.19
1.28
.24
8–10S
3
–10
3.14 1.85
.39
.55
–10
3.24 1.95
.46
.64
–12
3.54 1.97
.48
.64
1.80
1.06
4–5S
7
/16-20
–05
1.90
5S
1
–05
6S†††
5
–06
/16-20 /2-20 /4-16 /4-16
8S†††
3
–08
2.66
1.52
.36
10S
7
10S†††
7
/8-14
–10
3.00
1.72
.46
10–12S
7
12–10S
11/16-14
–10
3.20
1.90
.46
190299–
12S
11/16-14
–12
3.50
1.92
.56
6S 12S
**See page 228 for O-Ring 22617. †”B” dimension is counterbore diameter for mating tubing. †††Available in stainless steel. To order drop the “S” suffix and add “259–” prefix.
/16-18
–06
2.13
1.23
.24
12S
11/16-12
–12
3.74
2.17
.55 1.82
.85
16–12S
15/16-12
–12
3.74
2.17
.55 2.14
16S
15/16-12
–16
3.55
2.28
.82 2.39
20–16S
15/8-12
–16
3.55
2.28
.76 2.50
20S
15/8-12
–20
4.02
2.65 1.05 2.75
20–24S
15/8-12
–24
4.11
2.66 1.05 2.75
4S
7
/16-20
–04
1.74
.99
.13 1.80
5S
1
–05
1.96
1.18
.18 1.77
8S
3
–08
2.88
1.73
.36 2.43
10S
7
–10
3.19
1.90
.46 2.57
10–12S
7
–12
3.49
1.92 2.57
5
/8-18
–06
2.13
1.23
.24 2.18
11/16-14
–12
3.74
2.17
.55 3.73
190295– 7
–04
/4-16
D
7
4S†††
/8-18
A
4–5S
7
/2-20
Hose Size
4S
4402– /16-20
Thread
9
/8-14 /8-14 /8-18
–06
2.23 1.33
.24
.39
11/16-14
–12
3.78 2.21
.55
.78
NOTE: For correct socket part number, see page 108.
/4-16 /8-14 /8-14
.48
190301– 6S 12S
5
/2-20
190260– 6S
9
/16-18
–06
2.13
1.23
.24 2.18
12S
11/16-12
–12
3.74
2.17
.55 3.73
16S
15/16-12
–16
3.55
2.28
.82 4.58
20S
15/8-12
–20
4.02
2.65 1.05 5.53
All dimensions in inches.
191
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Fittings
Dash Size
Reusable Fittings
Fittings
Reusable fittings for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558
Code 61 SAE J518c Straight split flange 4775– Dash Size 4775– 8S 8–10S 16–10S 12S 16–12S 20–12S 16S 20–16S 24–16S 16–20S 20S 32–20S 16–24S 20–24S 24S 32–24S 20–32S 24–32S 32S 40–32S
Flange Head Dia.
Hose Size
A
D
EØ
1.19 1.19 1.75 1.50 1.75 2.00 1.75 2.00 2.38 1.75 2.00 2.81 1.75 2.00 2.38 2.81 2.00 2.38 2.81 3.31
–08 –10 –10 –12 –12 –12 –16 –16 –16 –20 –20 –20 –24 –24 –24 –24 –32 –32 –32 –32
2.77 3.32 2.97 3.16 3.55 3.55 2.77 3.36 3.42 2.99 3.58 3.64 3.73 3.67 4.02 4.02 5.26 4.42 4.92 4.98
1.62 2.03 1.68 1.59 1.98 1.98 1.50 2.09 2.14 1.62 2.21 2.28 2.28 2.22 2.56 2.56 3.42 2.58 3.08 3.14
.36 .46 .46 .55 .55 .55 .82 .82 .82 .82 1.05 1.05 .82 1.05 1.28 1.28 1.06 1.37 1.75 1.75
Code 61 SAE J518c 30° split flange 190846– Dash Size 190846– 16–12S 16S 20–16S 20S 24S 32S
Flange Head Hose Dia. Size 1.75 1.75 2.00 2.00 2.38 2.81
–12 –16 –16 –20 –24 –32
A 3.60 3.32 3.32 3.63 3.96 4.68
D
Code 61 SAE J518c 60° split flange 191395–
EØ
2.03 .55 2.05 .82 2.05 .82 2.26 1.05 2.51 1.28 2.84 1.75
H .45 .50 .50 .52 .58 .65
Dash Size 191395– 12S 16S 20S 24S
Flange Head Hose Dia. Size 1.75 2.81 2.00 2.81 2.81
–16 –16 –20 –20S –32
A
D
EØ
3.55 3.52 3.82 3.88 4.59
2.28 .82 2.26 .82 2.45 1.05 2.51 1.05 2.75 1.75
1.50 1.75 2.00 2.38
–12 –16 –20 –24
A 4.15 3.86 4.22 4.73
D
EØ
H
2.58 .55 1.62 2.60 .82 1.64 2.86 1.05 1.64 3.28 1.28 2.00
Code 61 SAE J518c 90° split flange 4779– Code 61 SAE J518c 45° split flange 4777– Dash Size 4777– 8S 12S 16–12S 20–12S 16S 16–20S 20–16S 20S 24–20S 32–20S 24S 24–32S 32–24S 32S 40–32S
Flange Head Hose Dia. Size 1.19 1.50 1.75 2.00 1.75 1.75 2.00 2.00 2.38 1.81 2.38 2.38 2.81 2.81 3.31
–08 –12 –12 –12 –16 –20 –16 –20 –20 –20 –24 –32 –24 –32 –32
A 3.44 4.02 4.02 4.02 3.80 4.01 3.80 4.12 4.12 4.16 4.38 4.78 4.38 5.18 5.22
D
EØ
H
2.30 2.45 2.45 2.45 2.53 2.65 2.53 2.75 2.75 2.80 2.92 2.94 2.92 3.33 3.38
.36 .55 .55 .55 .82 .82 .82 1.05 1.05 1.05 1.28 1.37 1.28 1.75 1.75
1.00 1.00 1.00 1.00 1.12 1.12 1.12 1.12 1.12 1.17 1.12 1.12 1.12 1.25 1.30
Dash Size 4779– 8S 12S 16–12S 12–16S 16S 20–16S 16–20S 20S 24–20S 32–20S 20–24S 24S 24–32S 32S 40–32S
Code 61 SAE J518c 221/2° split flange 4776– Dash Size 4776– 16S 32–16S 20S 32–20S 32S
Flange Head Hose Dia. Size
H .50 .49 .50 .52 .50
*All dimensions in inches. NOTE: For flanges, split flange halves, kits and O-Rings see pages 225–228. NOTE: For correct socket part number, see page 108.
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Flange Head Hose Dia. Size 1.19 1.50 1.75 1.50 1.75 2.00 1.75 2.00 2.38 2.81 2.00 2.38 2.38 2.81 3.31
–08 –12 –12 –16 –16 –16 –20 –20 –20 –20 –24 –24 –32 –32 –32
A 2.88 3.74 3.74 3.30 3.55 3.55 3.76 4.02 4.02 4.02 4.11 4.42 4.83 5.39 5.39
D
EØ
H
1.73 2.17 2.17 2.03 2.28 2.28 2.40 2.65 2.65 2.65 2.66 2.97 2.98 3.55 3.55
.36 .55 .55 .82 .82 .82 .82 1.05 1.05 1.05 1.05 1.28 1.37 1.75 1.75
1.62 2.12 2.12 2.12 2.38 2.38 2.38 2.50 2.50 2.56 2.50 2.75 2.75 3.25 3.31
Reusable Fittings
Dash Size 190277– 4S
Thread 7
/16-20
Hose Size
A
D
EØ
–04
1.80
1.05
.13
Dash Size 190111– 4S 5S 5–6S 6S 6-8S 8S
Thread 7
/16-24 /2-20 1 /2-20 5 /8-18 5 /8-18 3 /4-18 1
Hose Size
A
D
EØ
–04 –05 –06 –06 –08 –08
2.46 2.62 2.72 2.72 3.13 3.20
1.71 1.84 1.82 1.82 1.98 2.05
.13 .18 .24 .24 .28 .36
Male/female inverted flare 190276– Dash Size 190276– 4S
Thread 5
/8-18(M) 7 /16-24(F)
Hose Size
A
D
EØ
–04
2.05
1.30
.13
15° elbow SAE male inverted flare 190350– Dash Hose Size Thread Size A D 190350– 5 /8-18 –06 3.26 2.36 6S
EØ
H
.24
.37
90° elbow (short) SAE male inverted flare 190235– 90° elbow (long) SAE male inverted flare 190325– Dash Hose Size Thread Size A D 190235– 7 4S /16-24 –04 2.36 1.62 11 7–4S /16-18 –04 2.12 1.36 3 8–4S /4-18 –04 2.12 1.36 1 5S /2-20 –05 2.53 1.75 5 6S /8-18 –06 2.63 1.73 11 7–6S /16-18 –06 2.63 1.73 5 6–8S /8-18 –08 3.04 1.89 11 7–8S /16-18 –08 3.04 1.89 3 8S /4-18 –08 3.04 1.89 7 10S /8-18 –10 3.44 2.15 3 8–12S /4-18 –12 3.49 1.92 190325– 5 /8-18 –06 3.67 2.77 6S
EØ
H
.13 .13 .13 .18 .24 .24 .28 .28 .36 .46 .39
1.69 1.84 1.84 1.69 1.73 1.73 1.73 1.73 1.75 2.22 1.75
.24 2.73
Female inverted flare 403– Dash Size 403– 5S 6S
Thread 1
/2-20 /8-18
5
Hose Size
A
–05 –06
1.62 1.78
D
EØ
.84 .88
.23 .30
45° elbow SAE male inverted flare 190371– Dash Hose Size Thread Size A D 190371– 7 4S /16-20 –04 2.74 1.99 1 5S /2-20 –05 2.90 2.12 5 6S /8-18 –06 3.00 2.10 3 8S /4-18 –08 3.39 2.24 7 /8-18 –10 3.74 2.44 10S
EØ
H
.13 .96 .17 .96 .24 .96 .36 .93 .46 1.03
Compression ball sleeve FC7031– Dash Size FC7031– 0808–206 1010–206
Tube Size 1
/2 /8
5
Hose Size
A
D
EØ
–08 –10
2.36 2.62
1.20 1.34
.36 .46
*All dimensions in inches. NOTE: For flanges, split flange halves, kits and O-Rings see pages 225–228. NOTE: For correct socket part number, see page 108.
193
Courtesy of Aeroquip.cc
Fittings
Straight SAE male inverted flare 190111–
Male inverted flare 190277–
Fittings
Reusable Fittings ORS Reusable fittings
BSP Reusable fittings
for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558
for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558
90˚ Elbow short drop FJ9708–
Straight FJ9706– Dash Size FJ9706– 0404S 0405S 0606S 0808S 1010S 1212S 1616S 2020S 2424S
“T” Thread 9
/16-18 /16-18 11 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12 9
Hose Size
A
D
Eφ
–04 –05 –06 –08 –10 –12 –16 –20 –24
2.09 2.03 2.43 3.13 3.37 3.68 3.50 3.64 3.86
1.34 1.25 1.53 1.98 2.08 2.11 2.23 2.28 2.40
.13 .17 .24 .36 .46 .55 .82 1.05 1.26
Dash Size FJ9708– 0404S 0606S 0808S 1010S 1212S 1616S 2020S 2424S
“T” Hose Thread Size 9
/16-18 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12 11
–04 –06 –08 –10 –12 –16 –20 –24
A 1.80 2.13 2.76 3.03 3.74 3.55 4.02 4.42
D
Eφ
H
1.05 .13 .82 1.23 .22 .90 1.61 .36 1.15 1.74 .46 1.27 2.17 .55 1.88 2.28 .76 2.21 2.65 1.01 2.51 2.97 1.26 2.70
BSP male 07.340– Dash Size 07.340–
Thread
Hose Size
4–4
1
6–6
3
–06
8–8
1
–08
10–10
5
–10
12–12
3
/4-14
–12
16–16
1-11
–16
20–20
1
–20
24–24
1
1 /2-11
–24
32–32
2-11
–32
/4-19 /8-19 /2-14 /8-14
1 /4-11
–04
D
Eφ
1.08 27.5 1.18 30 1.35 34.5 1.50 38 1.56 39.5 1.54 39 1.56 39.5 1.59 40.5 1.91 48.5
.13 3.2 .24 6.0 .35 9.0 .45 11.5 .55 14.0 .83 21.0 1.04 26.5 1.28 32.5 1.75 44.5
A
D
Eφ
2.05 52 2.34 59.5 2.40 61 2.76 70 2.97 75.5 3.03 77 3.33 84.5 3.07 78 3.21 81.5 3.43 87 3.98 101
1.30 33 1.44 36.5 1.50 38 1.59 40.5 1.69 43 1.73 44 1.75 44.5 1.79 45.5 1.85 47 1.97 50 2.13 54
.13 3.2 .24 6.0 .24 6.0 .35 9.0 .45 11.5 .45 11.5 .55 14.0 .83 21.0 1.04 26.5 1.28 32.5 1.75 44.5
A 1.83 46.5 2.09 53 2.52 64 2.80 71 3.13 79.5 2.81 71.5 2.91 74 3.05 77.5 3.76 95.5
90˚ Elbow long drop FJ9709– 45˚ Elbow FJ9707– Dash Size FJ9707– 0404S 0606S 0806S 0808S 1010S 1212S 1616S 2020S 2424S
“T” Hose Thread Size 9
/16-18 /16-16 13 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12 11
–04 –06 –06 –08 –10 –12 –16 –20 –24
A 1.96 2.27 2.68 3.03 3.38 3.84 3.62 4.09 4.32
D
Eφ
H
1.21 .13 .41 1.37 .22 .43 1.78 .24 .59 1.88 .36 .59 2.08 .46 .65 2.27 .55 .83 2.35 .76 .94 2.72 1.01 1.00 2.87 1.26 1.07
Dash Size FJ9709– 0404S 0606S 0808S 1010S 1212S 1616S 2020S 2424S
“T” Hose Thread Size 9
/16-18 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12 11
–04 –06 –08 –10 –12 –16 –20 –24
A 1.80 2.25 2.88 3.03 3.74 3.55 4.02 4.42
D
Eφ
H
1.05 .13 1.80 1.35 .22 2.13 1.73 .36 2.51 1.74 .46 2.76 2.17 .55 3.78 2.27 .76 4.50 2.65 1.01 5.09 2.97 1.26 5.54
BSP female swivel 07.421– Dash Size 07.421–
inches in bold type millimeters in light type NOTE: For correct socket part number, see page 108.
194
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Thread
Hose Size
4–4
1
–04
6–6
3
–06
8–6
1
–06
8–8
1
–08
10–10
5
–10
12–10
3
–10
12–12
3
/4-14
–12
16–16
1-11
–16
20–20
1 1/4-11
–20
24–24
1 1/2-11
–24
32–32
2-11
–32
/4-19 /8-19 /2-19 /2-14 /8-14 /4-14
Reusable Fittings Metric Reusable fittings
Metric male 24˚ DIN 3901/3902 I.Rh. 07.003– Dash Size 07.003– 6–4 8–5
Metric male 60˚ DIN 7631/7647 07.024– Dash Size 07.024– 4–4 6–5 8–6 10–8 13–10 16–12 20–16 25–20 32–24 40–32 50–32 60–40 70–48
Thread M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 1.5 M38 x 1.5 M45 x 1.5 M52 x 1.5 M65 x2 M78 x2 M90 x2
Hose Size –04 –05 –06 –08 –10 –12 –16 –20 –24 –32 –32 –40 –48
10–6 A
D
Eφ
1.77 45 1.87 47.5 1.97 50 2.32 59 2.56 65 2.85 72.5 2.48 63 2.66 67.5 2.76 70 3.31 84 3.42 87 3.72 94.5 3.96 100.5
1.02 26 1.08 27.5 1.06 27 1.18 30 1.26 32 1.28 32.5 1.22 31 1.30 33 1.30 33 1.46 37 1.57 40 1.81 46 2.05 52
.13 3.2 .18 4.5 .24 6.0 .35 9.0 .45 11.5 .55 14.0 .83 21.0 1.04 26.5 1.28 32.5 1.28 44.5 1.75 44.5 2.20 56.0 2.80 71.0
12–6 12–8 15–10 18–10 18–12 22–16 28–20 35–24 42–32
Thread M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M26 x 1.5 M30 x2 M36 x2 M45 x2 M52 x2
Hose Size –04 –05 –06 –06 –08 –10 –10 –12 –16 –20 –24 –32
A 1.77 45 1.87 47.5 2.01 51 2.01 51 2.36 60 2.56 65 2.56 65 2.85 72.5 2.56 65 2.66 67.5 2.83 72 3.38 86
D 1.02 26 1.08 27.5 1.10 28 1.10 28 1.20 30.5 1.26 32 1.26 32 1.28 32.5 1.28 32.5 1.30 33 1.38 35 1.54 39
Eφ
Metric universal female swivel 60˚ DIN 7631/7647 07.002–/07.036– Rφ*
.13 .24 3.2 6 .18 .31 4.5 8 .24 .39 6.0 10 .24 .47 6.0 12 .35 .47 9.0 12 .45 .59 11.5 15 .45 .71 11.5 18 .55 .71 14.0 18 .83 .87 21.0 22 1.04 1.10 26.5 28 1.28 1.38 32.5 35 1.75 1.65 44.5 42
Dash Size 07.002– 4–4 6–5 8–6 10–8 13–10 16–12
Thread M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5
Hose Size –04 –05 –06 –08 –10 –12
A
D
Eφ
2.01 51 2.11 53.5 2.22 56.5 2.64 67 2.87 73 3.29 83.5
1.26 32 1.32 33.5 1.32 33.5 1.48 37.5 1.59 40.5 1.71 43.5
.13 3.2 .18 4.5 .24 6.0 .35 9.0 .45 11.5 .55 14.0
2.85 72.5 3.01 76.5 3.23 82 3.68 93.5 3.68 93.5 4.06 103 4.27 108.5
1.61 40.9 1.65 42 1.77 45 1.83 46.5 1.83 46.5 2.15 54.5 2.36 60
.83 21.0 1.04 26.5 1.28 3.25 1.75 44.5 1.75 44.5 2.20 56.0 2.80 71.0
07.036– 20–16 25–20 32–24 40–32 50–32 60–40 70–48
M30 x 1.5 M38 x 1.5 M45 x 1.50 M52 x 1.5 M65 x2 M78 x2 M90 x2
–16 –20 –24 –32 –32 –40 –48
Metric male 24˚ DIN 3901/3902 s.Rh. 07.026– Dash Size 07.026– 8–4 10–5 12–6 14–8 16–10 20–12 25–16 30–20 38–24
Thread M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x2 M36 x2 M42 x2 M52 x2
Hose Size –04 –05 –06 –08 –10 –12 –16 –20 –24
A
D
Eφ Rφ*
1.85 47 1.95 49.5 2.05 52 2.48 63 2.64 67 3.09 78.5 2.72 69 2.89 73.5 3.15 80
1.10 28 1.16 29.5 1.14 29 1.32 33.5 1.34 34 1.52 38.5 1.44 36.5 1.54 39 1.69 43
.13 .31 3.2 8 .18 .39 4.5 10 .24 .47 6.0 12 .35 .55 9.0 14 .45 .63 11.5 16 .55 .79 14.0 20 .83 .98 21.0 25 1.04 1.18 26.5 30 1.28 1.50 32.5 38
inches in bold type millimeters in light type *Rφ dimension is tube O.D. and refers to mating component when not called out on the illustration. NOTE: For correct socket part number, see page 108. Reusable Metric fittings continued on page 196.
195
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Fittings
for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558
Reusable Fittings Komatsu Reusable fittings
Fittings
Metric Reusable fittings for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558
for use with Hose 302A, 303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355, FC558 Metric universal female swivel 24° DIN 3901/3902 s.Rh. 07.155– Dash Size
Thread
Hose Size
A
D
Eø
Rø∗
07.155–
Metric universal female swivel 24° DIN 3901/3902 l.Rh. 07.002– Dash Size
Hose Thread Size
A
D
Eø Rø∗
07.002– M12 x 1.5
–04
M14 x 1.5
–05
M16 x 1.5
–06
M18 x 1.5
–08
13–10
M22 x 1.5
16–12
8–4
M16 x 1.5
–04
2.07 52.5
1.32 33.5
.13 3.2
.31 8
10–5
M18 x 1.5
–05
2.17 55
1.38 35
.18 4.5
.39 10
12–6
M20 x 1.5
–06
2.34 59.5
1.44 36.5
.24 6.0
.47 12
14–8
M22 x 1.5
–08
2.70 68.5
1.54 39
.35 9.0
.55 14
Dash Size
16–10
M24 x 1.5
–10
2.93 74.5
1.63 41.5
.45 11.5
.63 16
FC5954–
Komatsu 30° metric female swivel FC5954– Thread
Hose Size
A
D
Eø
2.01 51
1.26 32
.13 3.2
.24 6
20–12
–12
.79 20
2.49 63.3
1.59 40.4
.24 6.1
.31 8
.55 14.0
–06
.18 4.5
1.79 45.5
M18 x 1.5
1.32 33.5
3.37 85.5
0306S
2.11 53.5
M30 x2
25–16
–16
.98 25
3.10 78.7
1.82 46.2
.37 9.4
.39 10
.83 21.0
–10
.24 6.0
1.67 42.5
M22 x 1.5
1.32 33.5
2.95 .75
0410S
2.22 56.5
M36 x2
30–20
–20
3.55 90.2
1.98 50.3
.48 12.2
.47 12
1.04 1.18 26.5 30
–12
.35 9.0
1.73 44
M24 x 1.5
1.48 37.5
3.09 78.5
0512S
2.64 67
M42 x2
37–24
–24
3.76 95.5
2.19 55.6
.55 14
–10
.59 15
1.28 1.50 32.5 38
–12
.45 11.5
1.85 47
M30 x 1.5
1.59 40.5
3.31 84
0612S
2.87 73
M52 x2
1016S
M33 x 1.5
–16
3.55 90.2
2.28 57.9
.82 20.8
M26 x 1.5
–12
3.29 83.5
1.71 43.5
.55 14.0
.71 18
1424S
M42 x 1.5
–24
4.12 107.7
2.67 67.8
1.19 30.2
22–16
M30 x2
–16
2.91 74
1.63 41.5
.83 21.0
.87 22
28–20
M36 x2
–20
3.07 78
1.71 43.5
1.04 1.10 26.5 28
35–24
M45 x2
–24
3.21 81.5
1.75 44.5
1.28 1.38 32.5 35
42–32
M52 x2
–32
3.70 94
1.85 47
1.75 1.65 44.5 42
4–4 6–5 8–6 10–8
inches in bold type millimeters in light type *Rφ dimension is tube O.D. and refers to mating component when not called out on the illustration.
196
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Reusable Fittings Bump tube O-Ring seal for use with Refrigeration Hose 1540, FC202, FC558
Fittings
Male 90° elbow FC7662–/FC7474 Male FC7646–/FC7049
Part Number Male (short pilot) FC7646–0606S FC7646–0808S FC7646–1010S
O.D.
Pilot Length
Thread
Hose Size
A
D
Eø
H
M
.337 .461 .570
.18 .18 .18
5
/8-18 /4-18 7 /8-18
–06 –08 –10
3.03 3.43 3.85
2.13 2.28 2.56
.24 .36 .46
.18 .18 .18
.337 .461 .570
.28 .38 .38
5
/8-18 /4-18 7 /8-18
–06 –08 –10
3.03 3.63 3.85
2.13 2.48 2.56
.24 .36 .46
.28 .38 .38
Male 90º elbow (short pilot) FC7662–0606S .337 FC7662–1010S .570
.18 .18
5
–06 –10
2.47 3.28
1.57 1.99
.24 .46
1.76 2.06
.18 .18
Male 90° elbow (long pilot) FC7474–0606S .337 FC7474–1010S .570
.28 .38
5
–06 –10
2.72 3.28
1.82 1.99
.24 .46
2.30 2.83
.28 .38
Male (long pilot) FC7049–0606S FC7049–0808S FC7049–1010S
3
3
/8-18 /8-18
7
/8-18 /8-18
7
NOTE: O–Rings must be ordered separately. Order by part number 22546–11 for –06 size fittings, 22546–13 for –08 size fittings, 22546–15 for –10 size fittings and 22546–17 for –12 size fittings. See page 227.
Female 90° elbow FC7573– Female FC7048–
Part Number Female (long pilot) FC7048–0606S FC7048–0808S FC7048–1010S FC7048–1212S
O.D.
Pilot Length
.337 .461 .570 .695
.28 .38 .38 .57
Female 90° elbow (long pilot) FC7573–0606S .337 FC7573–0808S .461 FC7573–1010S .570 FC7573–1210S .695 FC7573–1212S .695
.28 .38 .38 .38 .57
Thread 5
/8–18 /4–16 7 /8–14 11/16–14 3
5
/8–18 /4–16 7 /8–14 11/16–14 11/16–14 3
Hose Size
A
D
Eø
–06 –08 –10 –12
2.67 3.27 3.61 4.00
1.77 2.12 2.32 2.44
.22 .36 .46 .55
–06 –08 –10 –10 –12
2.72 3.50 4.22 4.69 4.99
1.82 2.35 2.93 3.40 3.42
.24 .36 .46 .46 .55
H
M .29 .38 .44 .57
1.17 1.24 1.50 1.99 1.99
.29 .38 .44 .57 .57
All dimensions in inches. NOTE: For correct socket part number, see page 108.
197
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Reusable Fittings
Fittings
Reusable fittings
Thru-the-cover reusable fittings
for use with Hose FC372, FC373
for use with Hose FC211, GH663 SAE 37° (JIC) male flare FC7986– Dash Size Thread FC7986– 0404S 7/16-20 0606S 9/16-18 3 0808S /4-16 1212S 11/16-12 1616S 15/16-12
Male pipe FJ5102– Dash Size Thread FJ5102– 1 0404S /4-18 3 0606S /8-18 1 0808S /2-14
Male pipe FC7985–
Hose Size
A
D
Eφ
–04 –06 –08
2.50 2.41 3.10
1.25 1.17 1.50
.17 .31 .40
Dash “T” Size Thread FC7985– 1 0204S /8-27 1 0404S /4-18 1 0406S /4-18 3 0606S /8-18 3 0608S /8-18 1 0808S /2-14 3 1212S /4-14 1616S 1-111/2
Hose Size
A
D
Eφ
–04 –04 –06 –06 –08 –08 –12 –16
2.17 2.36 2.68 2.68 2.82 3.07 3.55 4.25
1.13 1.32 1.55 1.55 1.35 1.60 1.95 2.13
.17 .17 .30 .31 .39 .39 .61 .82
SAE 37° (JIC) swivel FJ5100– Dash Size Thread FJ5100– 0404S 7/16-20 0606S 9/16-18 3 0808S /4-16 1212S 11/16-12
Hose Size
A
D
Eφ
–04 –06 –08 –12
2.60 2.60 3.20 3.78
1.35 1.36 1.59 1.78
.17 .30 .39 .61
Hose Size
A
D
Eφ
–04 –06 –08 –12 –16
2.50 2.91 3.18 3.80 4.33
1.46 1.78 1.70 2.20 2.21
.17 .31 .39 .61 .82
A
D
Eφ
–04 –06 –08 –12 –16
2.34 2.67 2.97 3.66 4.23
1.30 1.54 1.50 2.06 2.10
.17 .31 .39 .61 .82
SAE male O-Ring boss FC7987– Dash “T” Size Thread FC7987– 0606S 9/16-18 3 0808S /4-16 1212S 11/16-12 1616S 15/16-12
SAE 37° (JIC) swivel FC7988– Dash “T” Size Thread FC7988– 0404S 7/16-20 0606S 9/16-18 3 0808S /4-16 1212S 11/16-12 1616S 15/16-12
Hose Size
All dimensions in inches. Note: For correct socket part number, see page 108.
198
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Hose Size
A
D
Eφ
–06 –08 –12 –16
2.50 2.69 3.40 3.78
1.37 1.22 1.80 1.65
.31 .39 .61 .82
Reusable Fittings
Hose Size –04 –06 –08 –12 –16
A
B*
1.89 .25 2.15 .38 2.38 .50 2.80 .75 3.19 1.00
D
Eφ
.85 1.02 .91 1.20 1.06
.17 .31 .39 .61 .82
Flange Dash Head Size Dia. FC5075– 0808S 1.19 1212S 1.50 1616S 1.75
Hose Size
A
D
Eφ
–08 –12 –16
3.01 3.47 4.50
1.54 1.87 2.38
.39 .61 .82
Note: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
*”B” dimension is counterbore for mating tubing.
ORS thru-the-cover reusable fittings SAE 37° (JIC) swivel 45° elbow FC7990– Dash Hose Size Thread Size A D FC7990– 0404S 7/16-20 –04 2.37 1.33 0606S 9/16-18 –06 2.75 1.62 3 0808S /4-16 –08 3.24 1.77 1212S 11/16-12 –12 4.09 2.49 1616S 15/16-12 –16 4.88 2.75
90° Elbow short drop FJ9726– Hose “T” Size Thread FJ9726– 0404S 9/16-18 0606S 11/16-16 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
Hose Size
A
D
–04 –06 –08 –12 –16
2.32 2.65 3.01 4.05 4.69
1.28 1.52 1.54 2.45 2.57
Eφ
H
.17 .26 .38 .61 .81
.82 .90 1.15 1.88 2.21
for use with Hose FC211, GH663 Eφ
H
.17 .31 .39 .61 .82
.33 .39 .55 .78 1.07
90° Elbow long drop FJ9727– Straight FJ9724– Dash “T” Size Thread FJ9724– 0404S 9/16-18 0606S 11/16-16 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
SAE 37° (JIC) swivel 90° elbow (short) FC7992– 90° elbow (long) FC7991– Dash Size Thread FC7992– 0404S 7/16-20 0606S 9/16-18 3 0808S /4-16 1212S 11/16-12 1616S 15/16-12 FC7991– 0404S 7/16-20 0606S 5/16-18 3 0808S /4-16 7 1008S /8-14 1212S 11/16-12 1616S 15/16-12
Fittings
Code 61 SAE J518c Straight split flange FC5075–
LIFESAVER* FC7989– Dash Tube Size Size FC7989– 1 0404S /4 3 0606S /8 1 0808S /2 3 1212S /4 1616S 1
Hose Size
A
D
Eφ
H
–04 –06 –08 –12 –16
2.26 2.65 3.00 4.05 4.69
1.22 1.52 1.54 2.45 2.56
.17 .31 .39 .61 .82
.68 .85 1.09 1.82 2.39
–04 –06 –08 –08 –12 –16
2.26 2.65 3.13 3.38 4.05 4.69
1.22 1.52 1.66 1.91 2.45 2.56
.17 .31 .39 .39 .61 .82
1.80 2.18 2.43 2.57 3.73 4.58
Hose Size
A
D
Eφ
–04 –06 –08 –12 –16
2.62 2.95 3.38 4.00 4.64
1.58 1.82 1.91 2.40 2.51
.16 .26 .36 .55 .78
Dash “T” Size Thread FJ9727– 0404S 9/16-18 0606S 11/16-16 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
Hose Size
A
D
Eφ
H
–04 –06 –08 –12 –16
2.32 2.77 3.13 4.05 4.69
1.28 1.64 1.66 2.45 2.57
.17 .26 .38 .61 .81
1.80 2.13 2.51 3.78 4.50
Komatsu thru-the-cover reusable fittings for use with Hose FC211, GH663
45° Elbow FJ9725– Dash “T” Size Thread FJ9725– 0404S 9/16-18 0606S 11/16-16 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
Hose Size
A
D
Eφ
H
–04 –06 –08 –12 –16
2.48 2.79 3.28 4.15 4.76
1.44 1.66 1.81 2.50 2.64
.17 .26 .38 .61 .81
.41 .43 .59 .83 .94
30° swivel-metric threads special Komatsu FJ7199– Dash Size Thread FJ7199– 0204S M14x1.5 0306S M18x1.5 0408S M22x1.5 0512S M24x1.5 0612S M30x1.5 1016S M33x1.5
Hose Size
A
D
Eφ
–04 –06 –08 –12 –12 –16
2.72 3.04 3.30 3.86 4.02 4.72
1.68 1.90 1.82 2.26 2.42 2.59
.17 .25 .37 .48 .61 .80
Komatsu Reusable fittings continued on page 200.
All dimensions in inches. NOTE: For correct socket part number, see page 108.
199
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Reusable Fittings
Fittings
Komatsu thru-the-cover reusable fittings
Reusable fittings for use with Hose FC310, FC510
for use with Hose FC211, GH663 (continued)
SAE 37° (JIC) male flare FC5133–
Dash Size Male pipe FC5131–
Komatsu split flange FJ7227–
Flange Dash Head Size Dia. FJ7227– 1012S 1.35
Hose Size
A
D
Eφ
–12
5.10
3.50
.58
Dash Size Thread FC5131– 1 0404S /4-18 1 0406S /4-18 3 0606S /8-18 1 0808S /2-14 3 1212S /4-14 1616S 1-111/2 *2020S 11/4-111/2
Hose Size
A
D
–04 –06 –06 –08 –12 –16 –20
2.46 2.75 2.75 3.09 3.61 4.40 5.10
1.24 .17 1.28 .31 1.28 .31 1.44 .39 1.74 .61 2.29 .82 2.48 1.05
Eφ
Hose Size
A
D
Eφ
FC5133– 0404S 7/16-20 0606S 9/16-18 3 0806S /4-16 3 0808S /4-16 7 1008S /8-14 7 1010S /8-14 1212S 11/16-12 1412S 13/16-12
–04 –06 –06 –08 –08 –10 –12 –12
2.44 2.75 2.91 2.99 3.10 3.22 3.72 3.76
1.23 1.27 1.43 1.34 1.44 1.61 1.85 1.88
.17 .30 .31 .39 .39 .48 .61 .61
1616S 15/16-12 *2020S 15/8-12
–16 –20
4.38 4.88
2.27 2.47
.82 1.05
Thread
Komatsu split flange 45° elbow FJ7222–
Flange Dash Head Hose Size Dia. Size FJ7222– 1012S 1.35 –12
SAE straight thread FC5379– SAE 37° (JIC) swivel FC5130–
A
D
Eφ
H
4.32 2.72 .58 1.00
Komatsu split flange 90° elbow FJ7223–
Dash Size Thread FC5130– 7 0404S /16-20 9 0606S /16-18 3 0806S /4-16 3 0808S /4-16 7 1008S /8-14 7 1010S /8-14 1212S 11/16-12 1616S 15/16-12 *2020S
Flange Dash Head Hose Size Dia. Size FJ7223– 1012S
1.35
–12
A
D
Eφ
15/8-12
Hose Size
A
D
Eφ
–04 –06 –06 –08 –08 –10 –12 –16
2.60 2.98 3.11 3.20 3.31 3.44 3.86 4.48
1.38 1.51 1.64 1.61 1.80 1.83 1.99 2.37
.17 .31 .31 .39 .39 .50 .61 .82
–20
5.10
2.47 1.05
Dash Size FC5379– 1008S 1208S 1616S *2020S
4.05 2.95 .58 2.14
Komatsu split flange fittings require the use of a special O-Ring. Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings.
7
/8-14 11/16-12 15/16-12 15/8-12
Hose Size
A
D
Eφ
–08 –08 –16 –20
2.84 3.00 3.93 4.38
1.19 1.35 1.82 1.98
.39 .39 .82 1.05
SAE 37° (JIC) swivel 45° elbow FC5144–
H
All dimensions in inches.
Thread
Dash Hose Size Thread Size A D Eφ H FC5144– 0404S 7/16-20 –04 2.47 1.25 .17 .33 0606S 9/16-18 –06 2.82 1.35 .31 .39 0806S 3/4-16 –06 3.17 1.70 .31 .55 0808S 3/4-16 –08 2.26 1.54 .39 .55 1008S 7/8-14 –08 3.45 1.66 .39 .64 1010S 7/8-20 –10 3.54 1.99 .50 .64 1212S 11/16-12 –12 4.15 2.28 .61 .78 1616S 15/16-12 –16 5.03 2.92 .82 1.07 *2020S 15/8-12 –20 5.87 3.46 1.05 1.22 *FC310 only NOTE: For correct socket part number, see page 108.
200
Courtesy of Aeroquip.cc
Reusable Fittings
Dash Size Thread FC5143– 0404S 7/16-20 0606S 9/16-18 0806S 3/4-16 0808S 3/4-16 1008S 7/8-14 1010S 7/8-14 1212S 11/16-12 1616S 15/16-12 *2020S 15/8-12 FC5142– 0404S 7/16-20 0606S 9/16-18 0806S 3/4-16 0808S 3/4-16 1008S 7/8-14 1010S 7/8-14 1212S 11/16-12 1616S 15/16-12 *2020S 15/8-12
Hose Size –04 –06 –06 –08 –08 –10 –12 –16
A 2.36 2.72 2.94 3.02 3.15 3.28 4.11 4.84
D 1.15 1.25 1.46 1.38 1.50 1.67 2.24 2.73
Eφ .17 .31 .31 .39 .39 .50 .61 .82
H .68 .85 1.09 1.09 1.23 1.23 1.82 2.39
Code 61 SAE J518c Straight split flange FC5135–
Dash Size FC5135– 0808S 1208S 1212S 1612S 1616S 2016S *2020S
Flange Head Dia.
Hose Size
A
1.19 1.50 1.50 1.75 1.75 2.00 2.00
–08 –08 –12 –12 –16 –16 –20
3.03 3.07 3.53 3.92 4.65 4.65 5.23
D
Code 61 SAE J518c 45° split flange FC5138–
Eφ
1.38 .39 1.42 .39 1.66 .61 2.05 .61 2.54 .82 2.54 .82 2.83 1.05
Flange Dash Head Size Dia. FC5138– 0808S 1.19 1212S 1.50 1612S 1.75 1616S 1.75 2016S 2.00 *2020S 2.00
Hose Size
A
–08 –12 –12 –16 –16 –20
3.71 4.34 4.39 5.09 5.09 5.77
D
Eφ
2.06 .39 2.47 .61 2.52 .61 2.98 .82 2.98 .82 3.37 1.05
H 1.00 1.00 1.00 1.12 1.12 1.12
–20 5.67 3.27 1.05 2.75 –04 –06 –06 –08 –08 –10 –12 –16 –20
2.36 2.72 3.06 3.15 3.40 3.53 4.11 4.84 5.67
1.15 .17 1.25 .31 1.59 .31 1.50 .39 1.75 .39 1.92 .50 2.24 .61 2.73 .82 3.27 1.05
1.80 2.18 2.43 2.43 2.57 2.57 3.73 4.58 5.53
Code 61 SAE J518c 221/2° split flange FC5136–
Flange Dash Head Size Dia. FC5136– 0808S 1.19 1212S 1.50 1612S 1.75 1616S 1.75 2016S 2.00 *2020S 2.00
Hose Size
A
–08 –12 –12 –16 –16 –20
3.76 4.32 4.32 4.84 4.84 5.47
D
Code 61 SAE J518c 60° split flange FC5139–
Eφ
2.11 .39 2.44 .61 2.44 .61 2.73 .82 2.73 .82 3.07 1.05
H .50 .50 .50 .50 .50 .50
Flange Dash Head Size Dia. FC5139– 1212S 1.50 1612S 1.75 1616S 1.75 2016S 2.00 *2020S 2.00
Hose Size
A
–12 –12 –16 –16 –20
4.52 4.52 5.15 5.15 5.88
D
Eφ
2.65 .61 2.65 .61 3.04 .82 3.04 .82 3.48 1.05
H 1.62 1.62 1.64 1.64 1.64
LIFESAVER† FC5380–
Dash Tube Size Size FC5380– 1 0404S /4 3 0606S /8 1 0808S /2 5 1010S /8 3 1212S /4 1616S 1 *2020S 11/4
Hose Size –04 –06 –08 –10 –12 –16 –20
A
B*
D
Eφ
1.99 .25 .77 .17 2.22 .38 .75 .31 2.40 .50 .75 .39 2.53 .62 .92 .50 2.86 .75 .99 .61 3.34 1.00 1.23 .82 3.92 1.25 1.52 1.05
All dimensions in inches. †”B” dimension is counterbore diameter for mating tubing. *FC310 only
NOTE: For correct socket part number, see page 108.
Code 61 SAE J518c 30° split flange FC5137–
Flange Dash Head Size Dia. FC5137– 1212S 1.50 1612S 1.75 1616S 1.75 2016S 2.00 *2020S 2.00
Hose Size A –12 –12 –16 –16 –20
4.38 4.38 4.61 4.61 6.05
D 2.51 2.51 2.50 2.50 3.65
Code 61 SAE J518c 671/2° split flange FC5140–
Eφ
H
.61 .61 .82 .82 1.05
.69 .69 .50 .50 .96
Flange Dash Head Size Dia. FC5140– 0808S 1.19 1212S 1.50 1612S 1.75 1616S 1.75 2016S 2.00 *2020S 2.00
Hose Size
A
–08 –12 –12 –16 –16 –20
3.47 4.37 4.37 5.07 5.07 5.87
D
Eφ
1.82 .39 2.50 .61 2.50 .61 2.96 .82 2.96 .82 3.46 1.05
H 1.38 1.62 1.62 1.75 1.75 1.88
NOTE: For flanges, split flange halves, kits and O-Rings see pages 225–228.
201
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Fittings
SAE 37° (JIC) swivel 90° elbow (short) FC5143– SAE 37° (JIC) swivel 90° elbow (long) FC5142–
Reusable Fittings Komatsu Reusable fittings
Fittings
Reusable fittings for use with Hose FC310, FC510
for use with Hose FC310, FC510
45° Elbow FJ9729– Dash Size
“T” Hose Thread Size
A
D
Eφ
H
FJ9729–
Code 61 SAE J518c 90° split flange FC5141– Dash Size
Flange Head Hose Dia. Size
A
D
Eφ
0404S
9
–04
2.58
1.36
.15
.41
0606S
11
–06
2.86
1.39
.24
.43
0808S
13
/16-16
–08
3.30
1.65
.37
.59
1010S
1-14
–10
3.62
2.01
.46
.65
1212S
13/16-12
–12
4.21
2.34
.58
.83
1616S
17/16-12
–16
4.91
2.80
.76
.94
2020S 111/16-12
–20
5.74
3.34 1.01
1.00
/16-18 /16-16
H
FC5141–
30° swivel-metric threads special Komatsu FJ7201– Dash Size
Thread
Hose Size
A
D
0204S
M14x1.5
–04
2.82
1.61
.17
0306S
M18x1.5
–06
3.11
1.64
.25
Eφ
FJ7201–
0808S
1.19
–08
3.15
1.50
.39
1.62
0408S
M22x1.5
–08
3.32
1.66
.37
1208S
1.50
–08
3.15
1.50
.39
1.62
0510S
M24x1.5
–10
3.58
1.97
.50
1212S
1.50
–12
4.11
2.24
.61
2.12
0612S
M30x1.5
–12
4.08
2.22
.61
1612S
1.75
–12
4.11
2.24
.61
2.12
1016S
M33x1.5
–16
4.86
2.76
.80
1616S
1.75
–16
4.84
2.73
.82
2.38
1220S
M36x1.5
–20
5.46
3.06
.95
2016S
2.00
–16
4.84
2.73
.82
2.38
*2020S
2.00
–20
5.67
3.26
1.05
2.50 90° Elbow short drop FJ9730– Dash Size
ORS Reusable fittings
“T” Hose Thread Size
A
D
Eφ
H
FJ9730– for use with Hose FC310, FC510
0404S
9
0606S
11
0808S
13
/16-18 /16-16
–04
2.42
1.21
.15
.82
–06
2.72
1.25
.24
.90
/16-16
–08
3.02
1.38
.37
1.15
1010S
1-14
–10
3.28
1.67
.46
1.27
1212S
13/16-12
–12
4.11
2.24
.58
1.88
Komatsu split flange FJ7202– Flange Head Dia.
Dash Size
1 /16-12
–16
4.84
2.73
.76
2.21
FJ7202–
2020S 111/16-12
–20
5.67
3.26 1.01
2.51
1010S
1616S
7
1.35
Hose Size
A
D
Eφ
–10
4.52
2.91
.46
Straight FJ9728– Dash Size
“T” Thread
Hose Size
A
D
Eφ
FJ9728– 0404S
9
–04
2.71
1.50
.17
0606S
11
–06
3.02
1.55
.26
0808S
13
–08
3.40
1.75
.39
/16-18 /16-16 /16-16
1010S
1-14
–10
3.62
2.01
.50
1212S
13/16-12
–12
4.05
2.18
.61
1616S
17/16-12
–16
4.78
2.68
.82
2020S
111/16-12
–20
5.30
2.90
1.05
Komatsu split flange 45° elbow FJ7203– 90° Elbow long drop FJ9731– Dash Size
“T” Hose Thread Size
A
D
Eφ
H
FJ9731–
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228. *FC310 only NOTE: For correct socket part number, see page 108.
Dash Size
Flange Head Dia.
FJ7203– 1010S
1.35
Hose Size
A
D
Eφ
–10 3.80 2.19 .46
H
.86
0404S
9
–04
2.42
1.21
.15
1.80
0606S
11
–06
2.85
1.37
.24
2.13
0808S
13
/16–16
–08
3.15
1.50
.37
2.51
1010S
1–14
–10
3.28
1.67
.46
2.76
1212S
13/16–12
–12
4.11
2.24
.58
3.78
All dimensions in inches.
1616S
17/16–12
–16
4.84
2.73
.76
4.50
2020S 111/16–12
–20
5.67
3.26 1.01
5.09
Komatsu split flange fittings require the use of a special O-Ring.
/16–18 /16–16
Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings.
202
Courtesy of Aeroquip.cc
Reusable Fittings
Flange Head Dia.
Dash Size
Hose Size
A
SAE 37° (JIC) swivel 4721– 316 stainless steel SAE 37° (JIC) swivel 259–4721– Dash Size
Eφ
D
H
FJ7204–
Thread
Hose Size
A
D
Eφ
4721–
SAE 37° (JIC) male flare 4725– Dash Size
Thread
Hose Size
A
D
Eφ
4725– 4–4S
7
/16-20
–4
2.49 1.25
5–4S
1
/2-20
–4
2.49 1.25
.17
6–4S
9
/16-18
–4
2.55 1.33
.17
6–6S
9
/16-18
–6
2.75 1.28
.30
3
–6
2.91 1.44
.31
.17
4–4S
7
/16-20
–04
2.64
1.41
.17
5–4S
1
/2-20
–04
2.72
1.49
.17
Komatsu split flange fittings require the use of a special O-Ring.
6–4S
9
/16-20
–04
2.79
1.56
.17
/16-18
–06
2.98
1.51
.26
8–6S
Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings.
6–6S
9
8–6S
3
–06
3.11
1.63
.31
8–8S
3
–8
2.99 1.48
.39
8–8S
3
–08
3.20
1.68
.39
10–8S
7
–8
3.10 1.59
.39
10–8S
7
.39
10S
7
/8-14
–10
3.19 1.64
.51
12–8S
1
–08
3.40
1.89
.39
12–8S
11/16-12
–8
3.26 1.75
.39
10S
7
–10
3.40
1.85
.50
12–10S 11/16-12
–10
3.36 1.81
.50
12–10S
1
–10
3.50
1.94
.50
12S
11/16-12
–12
3.72 1.85
.61
–12
3.76 1.88
.61 .61
1010S
1.35
–10
3.53 1.92
.46
3.02
Reusable fittings for use with Hose 1529, 2766, 2781, FC195
/4-16 /4-16 /8-14
1 /16-12 /8-14
1 /16-12
–08
3.31
1.80
/4-16 /4-16 /8-14
12S
1 /16-12
–12
3.86
1.99
.61
12–12S 13/16–12
14–12S
13/16-12
–12
3.94
2.06
.61
16–12S 15/16–12
1
–12
3.90 2.03
16–12S
1 /16-12
–12
4.00
2.13
.61
16S
15/16-12
–16
4.38 2.33
.82
16S
15/16-12
–16
4.48
2.43
.82
20S
15/8–12
–12
4.89 2.58
1.05
20S
15/8-12
–20
5.10
2.78
1.05
24S
17/8–12
–24
5.06 2.82
1.28
24S
17/8-12
–24
5.16
2.93
1.28
32S
21/2-12
–32
5.90
3.47
1.75
5
Fittings
Komatsu split flange 90° elbow FJ7204–
259–4721– Male pipe 4722– Dash Size
Thread
Hose Size
A
D
Eφ
4722–
4–4
7
–04
2.64
1.41
.17
6–4
9
–04
2.79
1.56
.17
6–6
9
/16-18
–06
2.98
1.51
.26
8–6
3
–06
3.11
1.64
.31
8–8
3
–08
3.20
1.68
.39
–08
3.31
1.80
.39
–10
3.40
1.85
.50
/16-20 /16-18 /4-16
LIFESAVER* 191000–
4–4S
1
–04
2.50
1.26
.17
6–4S
3
–04
2.56
1.32
.17
10–8
7
6–6S
3
–06
2.75
1.28
.31
10
7
6–8S
3
–08
2.84
1.32
.39
12
1
1 /16-12
–12
3.86
1.99
.61
191000–
8–8S
1
–08
3.09
1.58
.39
16
15/16-12
–16
4.48
2.42
.82
4S
8–10S
1
–10
3.18
1.63
.50
Also available with metric and jump size counterbores.
6S
12–12S
3
/4-14
–12
3.61
1.74
.61
1-111/2
–12
3.92
2.06
16–12S
/4-18 /8-18 /8-18 /8-18 /2-14 /2-14
/4-16
Hose Size
A
B*
D
Eφ
1
–04
2.03
.25
.80
.17
3
–06
2.22
.38
.75
.31
8–6S
1
–06
2.32
.50
.84
.31
.61
8S
1
–08
2.40
.50
.89
.39
5
–08
2.40
.62
.89
.39
/8-14 /8-14
Dash Size
Tube Size /4 /8 /2 /2
–16
4.40
2.36
.82
10–8S
20–20S 11/4-111/2
–20
4.90
2.59
1.05
10S
5
–10
2.50
.62
.94
.50
24–24S 11/2-111/2
–24
4.98
2.74
1.28
12S
3
/4
–12
2.86
.75
.99
.61
–32
5.50
3.05
1.75
16–12S
1
–12
2.86 1.00
.99
.61
16S
1
–16
3.34 1.00
1.29
.82
20–16S
11/4
–16
3.46 1.25
1.42
.82
24–16S
11/2
–16
3.53 1.50
1.48
.82
16–20S
1
–20
3.94 1.00
1.62
.82
20–20S
11/4
–20
3.94 1.25
1.62
1.05
24–20S
11/2
–20
4.00 1.50
1.68
1.05
20–24S
11/4
–24
3.91 1.25
1.68
1.05
24S
11/2
–24
3.91 1.50
1.68
1.28
32S
2
–32
4.34 2.00
1.64
1.75
16–16S
32–32S
1
1-11 /2
2-111/2
SAE male O-Ring boss 190464– Dash Size
Thread
Hose Size
A
D
Eφ
190464– 8S 10–8S
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228. NOTE: For correct socket part number, see page 108.
3
/4-16
7
–08
2.71
1.20
.39
/8-14
–08
2.84
1.33
.39
12–8S
11/16-12
–08
3.00
1.49
.39
12S
11/16-12
–12
3.46
1.59
.61
3
14–12S
1 /16-12
–12
3.46
1.59
.61
16S
15/16-12
–16
3.93
1.87
.82
20S
15/8-12
–20
4.40
2.07
1.05
24S
17/8-12
–24
4.31
2.07
1.28
32S
21/2-12
–32
4.68
2.23
1.75
/8 /8
*”B” dimension is counterbore diameter for mating tubing. Also available with metric and jump size counterbores.
All dimensions in inches.
203
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Reusable fittings for use with Hose 1529, 2766, 2781, FC195 Code 61 SAE J518c Straight split flange 4744–
Code 61 SAE J518c 30° split flange 190414–
Flange Head Dia.
Hose Size
A
D
Eφ
8S
1.19
–08
3.03
1.52
.39
12–8S
1.50
–08
3.07
1.56
.39
12S
1.50
–12
3.53
1.66
.61
16–12S
1.75
–12
3.92
2.05
16S
1.75
–16
4.65
20–16S
2.00
–16
Dash Size
Flange Head Dia.
Hose Size
A
D
12S
1.50
–12
4.38
2.51
.61
.69
16–12S
1.75
–12
4.38
2.51
.61
.69
.61
20–12S
2.00
–12
4.38
2.51
.61
.69
2.59
.82
16S
1.75
–16
4.61
2.56
.82
.50
4.65
2.60
.82
20–16S
2.00
–16
4.61
2.56
.82
.50
4744–
SAE 37° (JIC) swivel 45° elbow 190287– Dash Size
Thread
Hose Size
A
D
Eφ
H
190287–
Dash Size
Eφ
H
190414–
4S
7
–04
2.51
1.28
.17
.33
24–16S
2.38
–16
4.72
2.66
.82
16–20S
1.75
–20
6.06
3.74
1.05
.96
6S
9
/16-18
–06
2.82
1.35
.31
.39
16–20S
1.75
–20
5.61
3.29
.82
20S
2.00
–20
6.06
3.74
1.05
.96
8–6S
3
–06
3.17
1.70
.31
.55
20S
2.00
–20
5.25
2.93
1.05
24–20S
2.38
–20
6.06
3.74
1.05
.96
8S
3
–08
3.26
1.75
.39
.55
24–20S
2.38
–20
5.25
2.93
1.05
32–20S
2.81
–20
6.12
3.80
1.05
.99
10–8S
7
–08
3.45
1.94
.39
.64
24S
2.38
–24
5.51
3.27
1.28
20–24S
2.00
–24
6.04
3.81
1.05
.96
10S
7
/8-14
–10
3.54
1.99
.50
.64
20–24S
2.00
–24
5.22
2.99
1.05
24S
2.38
–24
5.45
3.22
1.28
.58
12S
11/16-12
–12
4.15
2.28
.61
.78
32–24S
2.81
–24
5.51
3.27
1.28
32–24S
2.81
–24
5.45
3.22
1.28
.58
16S
15/16-12
–16
5.03
2.97
.82 1.07
32S
2.81
–32
6.37
3.93
1.75
32S
2.81
–32
6.13
3.69
1.75
.65
20S
15/8-12
–20
5.88
3.56 1.05 1.22
/16-20 /4-16 /4-16 /8-14
Code 61 SAE J518c 221/2° split flange 4720– SAE 37° (JIC) swivel 90° elbow (short) 190264– SAE 37° (JIC) swivel 90° elbow (long) 190263– Dash Size
Thread
Hose Size
A
D
Eφ
H
190264– 4S
7
6S
9
–04
2.40
1.17
.68
/16-18
–06
2.72
1.25
.85
8–6S
3
–06
2.94
1.46
8S
3
–08
3.02
1.52
10–8S
7
–08
3.15
1.64
10S
7
–10
3.24
1.69
12S
1
1 /16-12
–12
4.11
2.24
16S
15/16-12
–16
4.84
2.79
.82
2.39
–20
5.68
3.36 1.05
2.75
20S
/16-20 /4-16 /4-16 /8-14 /8-14
5
1 /8-12
.31
1.09 1.09
.39
1.23
Dash Size
Flange Head Dia.
Hose Size
A
D
Code 61 SAE J518c 45° split flange 4745–
Eφ
H
4720–
7
6S
9
/16-20
1.17
.17
1.80
/16-18
–06
2.72
1.25
.31
2.18
8–6S
3
–06
3.06
1.59
.31
2.43
8S
3
–08
3.15
1.64
.39
2.43
10–8S
7
–08
3.40
1.89
.39
2.57
10S
7
–10
3.50
1.94
.50
2.57
12S
1
1 /16-12
–12
4.11
2.24
.61
3.73
16S
15/16-12
–16
4.84
2.78
.82
4.58
20S
15/8-12
–20
5.68
3.36 1.05
5.53
/4-16 /4-16 /8-14 /8-14
A
D
Eφ
H
1.19
–08
3.76
2.25
.39
.50
8S
1.19
–08
3.71
2.20
.39
1.00
12S
1.50
–12
4.22
2.44
.61
.50
12–8S
1.50
–08
3.71
2.20
.39
1.00
16–12S
1.75
–12
4.32
2.44
.61
.50
16–10S
1.75
–10
3.91
2.35
.50
1.00
16S
1.75
–16
4.84
2.79
.82
.50
12S
1.50
–12
4.34
2.47
.61
1.00
20–16S
2.00
–16
4.84
2.79
.82
.50
16–12S
1.75
–12
4.39
2.52
.61
1.00
20S
2.00
–20
5.49
3.17 1.05
.50
20–12S
2.00
–12
4.38
2.52
.61
1.00
24S
2.38
–24
5.52
3.28 1.28
.50
24–12S
2.38
–12
4.45
2.56
.61
1.05
32S
2.81
–32
6.04
3.60 1.75
.50
32–12S
2.81
–12
4.37
2.50
.61
.99
16S
1.75
–16
5.09
3.04
.82
1.12
20–16S
2.00
–16
5.09
3.04
.82
1.12
24–16S
2.38
–16
5.13
3.08
.82
1.17
16–20S
1.75
–20
5.68
3.36
.82
1.12
20S
2.00
–20
5.78
3.46 1.05
1.12
24–20S
2.38
–20
5.78
3.46 1.05
1.12
32–20S
2.81
–20
5.83
3.51 1.05
1.17
20–24S
2.00
–24
5.76
3.53 1.05
1.12
24S
2.38
–24
5.87
3.63 1.28
1.12
32–24S
2.81
–24
5.86
3.63 1.28
1.12
32S
2.81
–32
6.63
4.19 1.75
1.25
40–32S
3.31
–32
6.67
4.23 1.75
1.30
1.82
2.40
Hose Size
8S
1.23
–04
Flange Head Dia.
4745–
190263– 4S
Dash Size
All dimensions in inches. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228. NOTE: For socket part numbers, see page 108.
204
Courtesy of Aeroquip.cc
Reusable Fittings ORS Reusable fittings
Fittings
for use with Hose 1529, 2766, 2781, FC195 Code 61 SAE J518c 671/2° split flange 4767– Dash Size
Flange Head Hose Dia. Size
A
D
Eφ
90° elbow short drop FJ9734– H
4767– 8S
1.19
–08
3.47
1.96
.39 1.38
12S
1.50
–12
4.37
2.50
.61 1.62
16–12S
1.75
–12
4.37
2.50
.61 1.62
16S
1.75
–16
5.07
3.02
.82 1.75
20–16S
2.00
–16
5.07
3.02
.82 1.75
20S
2.00
–20
5.88
3.56 1.05 1.88
24S
2.38
–24
6.08
3.84 1.28 2.00
32S
2.81
–32
6.94
4.50 1.75 2.25
Dash Size
Straight FJ9732– Dash Size
“T” Thread 9
0606S
11
0808S
13
/16-18 /16-16
A
D
Eφ
H
FJ9734–
Hose Size
A
D
Eφ
–04
2.75
1.52
.17
–06
3.02
1.55
.26
FJ9732– 0404S
“T” Hose Thread Size
/16-16
–08
3.40
1.89
.39
1010S
1-14
–10
3.58
2.03
.50
1212S
3
1 /16-12
–12
4.05
2.18
.61
1616S
17/16-12
–16
4.78
2.73
.82
2020S
111/16-12
–20
5.32
3.00
1.05
2424S
2-12
–24
5.35
3.12
1.26
0404S
9
–04
2.47
1.23
.15
.82
0606S
11
–06
2.72
1.25
.24
.90
0808S
13
.37 1.15
/16-18 /16-16 /16-16
–08
3.02
1.52
1010S
1-14
–10
3.24
1.69
.46 1.27
1212S
13/16-12
–12
4.11
2.24
.58 1.88
1616S
17/16-12
–16
4.84
2.78
.76 2.21
2020S
111/16-12
–20
5.68
3.36 1.01 2.51
2424S
2-12
–24
5.91
3.68 1.26 2.70
Code 61 SAE J518c 90° split flange 4790– Flange Head Dia.
Hose Size
A
D
8S
1.19
–08
3.15
1.64
.39 1.62
12–8S
1.50
–08
3.15
1.64
.39 1.62
16–8S
1.75
–08
3.15
1.64
.39 1.78
FJ9733–
12–10S
1.50
–10
3.50
1.94
.50 2.03
0404S
9
–06
2.86
1.39
–08
3.30
1.79
Dash Size
Eφ
H 45° elbow FJ9733–
4790– Dash Size
“T” Thread
Hose Size
A
D
Eφ
H
Dash Size
90° elbow long drop FJ9735– “T” Hose Thread Size A D Eφ
H
FJ9735– /16-18
–04
2.62
1.39
.41
0404S
9
.24
.43
0606S
11
.37
.59
0808S
13
/16-16
–08
3.15
1.64
.37 2.51
1-14
–10
3.24
1.69
.46 2.76
.15
/16-18 /16-16
–04
2.62
1.39
.15 1.80
–06
2.85
1.37
.24 2.13
16–10S
1.75
–10
3.50
1.94
.50 2.12
0606S
11
8–12S
1.19
–12
3.61
1.74
.37 1.62
0808S
13
1-14
–10
3.59
2.03
.46
.65
1010S
13/16-12
–12
4.21
2.34
.58
.83
1212S
13/16-12
–12
4.11
2.24
.58 3.78
.94
1616S
17/16-12
–16
4.84
2.78
.76 4.50
12S
1.50
–12
4.11
2.24
.61 2.12
1010S
16–12S
1.75
–12
4.11
2.24
.61 2.12
1212S
20–12S
2.00
–12
4.11
2.24
/16-16 /16-16
7
.61 2.12
1616S
1 /16-12
–16
4.91
2.85
111/16-12
–20
5.76
3.44 1.01 1.00
2020S 111/16-12
–20
5.68
3.36 1.01 5.09
2-12
–24
5.81
3.58 1.26 1.07
2424S
–24
5.91
3.68 1.26 5.54
24–12S
2.38
–12
4.11
2.24
.61 2.22
2020S
12–16S
1.50
–16
4.59
2.54
.82 2.12
2424S
16S
1.75
–16
4.84
2.79
.82 2.38
20–16S
2.00
–16
4.84
2.79
.82 2.38
24–16S
2.38
–16
4.84
2.79
.82 2.44
32–16S
2.81
–16
4.84
2.79
.82 2.34
16–20S
1.75
–20
5.44
3.12
.82 2.38
20S
2.00
–20
5.68
3.36 1.05 2.50
24–20S
2.38
–20
5.68
3.36 1.05 2.50
32–20S
2.81
–20
5.68
3.36 1.05 2.56
20–24S
2.00
–24
5.66
3.42 1.05 2.50
24S
2.38
–24
5.91
3.68 1.28 2.75
32–24S
2.81
–24
5.91
3.68 1.28 2.75
32S
2.81
–32
6.84
4.40 1.75 3.25
40–32S
3.31
–32
6.84
4.40 1.75 3.31
.76
2-12
All dimensions in inches. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228. NOTE: For socket part numbers, see page 108.
205
Courtesy of Aeroquip.cc
Reusable Fittings BSP female swivel 07.420– (continued)
Fittings
BSP Reusable fittings
Dash Size
for use with Hose 1529, 2766, 2781, FC195
Thread
Hose Size
A
D
1
–04
6–6
3
–06
8–8
1
–08
10–10
5
–10
12–10
3
–10
12–12
3
/4-14
–12
16–12
1-11
–12
16–16
1-11
–16
20–20
11/4-11
–20
24–24
11/2-11
–24
32–32
2-11
–32
/4-19 /8-19 /2-14 /8-14 /4-14
2.46 62.5 2.72 69 2.87 73 3.09 78.5 3.13 79.5 3.50 89 3.64 92.5 4.11 104.5 4.59 116.5 4.55 115.5 5.14 130.5
1.22 31 1.24 31.5 1.36 34.5 1.54 39 1.57 40 1.63 41.5 1.77 45 2.07 52.5 2.26 57.5 2.30 58.5 2.70 68.5
10–8
5
–08
10–10
5
–10
12–10
3
–10
12–12
3
/8-14 /8-14 /4-14 /4-14
–12
16–12
1-11
–12
16–16
1-11
–16
20–16
11/4-11
–16
20–20
11/4-11
–20
24–24
11/2-11
–24
32–32
2-11
–32
Eφ
07.020– 4–4
Hose Size
A
D
Eφ
3.17 80.5 3.27 83 3.33 84.5 3.70 94 3.90 99 4.37 111 4.41 112 4.88 124 4.92 125 5.43 138
1.65 42 1.71 43.5 1.77 45 1.83 46.5 2.03 51.5 2.32 59 2.36 60 2.56 65 2.70 68.5 3.00 76.1
.39 10.0 .51 13.0 .51 13.0 .61 15.5 .61 15.5 .81 20.5 .81 20.5 1.04 26.5 1.28 32.5 1.75 44.5
07.420–
BSP male 07.020– Dash Size
Thread
.16 4.0 .31 8.0 .39 10.0 .51 13.0 .51 13.0 .61 15.5 .61 15.5 .81 20.5 1.04 26.5 1.28 32.5 1.75 44.5
Metric male 24° DIN 3901/3902 l.Rh. 07.013– Dash Size
for use with Hose 1529, 2766, 2781, FC195
4–4 6–4 BSP female swivel 07.420– Hose Size
8–6 A
D
Eφ
07.420– 4–4
1
–04
6–6
3
–06
8–6
1
–06
8–8
1
–08
/4-19 /8-19 /2-14 /2-14
2.72 69 2.97 75.5 3.03 77 3.11 79
1.48 37.5 1.50 38 1.56 39.5 1.59 40.5
.16 4.0 .31 8.0 .31 8.0 .39 10.0
(Continued next column)
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x2 M36 x2 M45 x2 M52 x2
6–4 8–4 10–6 12–6 15–8 18–10 22–12
35–20 42–24
Thread
Hose Size
A
D
Eφ
D
E φ Rφ *
–04 –04 –06 –06 –08 –10 –12 –16 –20 –24
2.40 61 2.40 61 2.64 67 2.64 77 2.76 70 2.85 72.5 3.39 86 3.86 98 4.41 112 4.41 112
1.16 29.5 1.16 29.5 1.16 29.5 1.16 29.5 1.24 31.5 1.30 33 1.52 38.5 1.81 46 2.09 53 2.17 55
.16 4.0 .16 4.0 .31 8.0 .31 8.0 .39 10.0 .51 13.0 .61 15.5 .81 20.5 1.04 26.5 1.28 32.5
.24 6 .31 8 .39 10 .47 12 .59 15 .71 18 .87 22 1.10 28 1.38 35 1.65 42
2.40 61 2.40 61 2.60 66 2.60 66 2.76 70 2.85 72.5 3.31 84 3.86 98 4.33 110 4.33 110 4.80 122
1.16 29.5 1.16 29.5 1.12 28.5 1.12 28.5 1.24 3.15 1.30 33 1.44 36.5 1.81 46 2.01 51 2.09 53 2.36 60
.16 4.0 .16 4.0 .31 8.0 .31 8.0 .39 10.0 .51 13.0 .61 15.5 .81 20.5 1.04 26.5 1.28 3.25 1.75 44.5
Metric male 24° DIN 3901/3902 s.Rh. 07.005– Dash Size
07.078–
Thread
A
Metric male 60° DIN 7631/7647 07.078– Dash Size
Dash Size
Hose Size
07.013–
28–16
Metric Reusable fittings
Thread
10–6 13–8 16–10 20–12 25–16 32–20 40–24 50–32
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 1.5 M38 x 1.5 M45 x 1.5 M52 x 1.5 M65 x2
–04 –04 –06 –06 –08 –10 –12 –16 –20 –24 –32
Thread
Hose Size
A
D
2.48 63 2.48 63 2.68 68 2.76 70 2.83 72 3.09 78.5 3.54 90 4.09 104 4.72 120
1.24 31.5 1.24 31.5 1.20 30.5 1.28 32.5 1.32 33.5 1.54 39 1.67 42.5 2.05 52 2.32 59
E φ Rφ *
07.005– 8–4 10–4 12–6 14–6 16–8 20–10 25–12 30–16 38–20
M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x2 M36 x2 M42 x2 M52 x2
–04 –04 –06 –06 –08 –10 –12 –16 –20
.16 .31 4.0 8 .16 .39 4.0 10 .31 .47 8.0 12 .31 .55 8.0 14 .39 .63 10.0 16 .51 .79 13.0 20 .61 .98 15.5 25 .81 1.18 20.5 30 1.04 1.50 26.5 38
inches in bold type
*Rφ dimension is tube O.D. and refers to mating component when not called out on the illustration.
millimeters in light type
NOTE: For correct socket part number, see page 108.
206
Courtesy of Aeroquip.cc
Reusable Fittings
Dash Size
Thread
Hose Size
A
D
Eφ
2.64 67 2.64 67 2.89 73.5 2.89 73.5 3.05 77.5 3.17 80.5 3.27 83
1.40 35.5 1.40 35.5 1.42 36 1.42 36 1.54 39 1.65 42 1.71 43.5
.16 4.0 .16 4.0 .31 8.0 .31 8.0 .39 10.0 .39 10.0 .51 13.0
3.68 93.5 4.25 108 4.80 122 4.70 119.5 5.26 133.5
1.81 46 2.20 56 2.48 63 2.46 62.5 2.81 71.5
.61 15.5 .81 20.5 1.04 26.5 1.28 32.5 1.75 44.5
07.327– M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M26 x 1.5
4–4 6–4 8–6 10–6 13–8 16–8 16–10
–04 –04 –06 –06 –08 –08 –10
07.357– M30 x 1.5 M38 x 1.5 M45 x 1.5 M52 x 1.5 M65 x2
20–12 25–16 32–20 40–24 50–32
–12 –16 –20 –24 –32
Dash Size
Metric universal female swivel 24° DIN 3901/3902 s.Rh. 07.329– Dash Size
Hose Thread Size
D
2.70 68.5 2.70 68.5 2.97 75.5 2.97 75.5 3.13 79.5 3.37 85.5 3.74 95 3.78 96 4.29 109 4.80 122
1.46 37 1.46 37 1.50 38 1.50 38 1.61 41 1.81 46 1.87 47.5 1.91 48.5 2.24 57 2.48 63
A
D
Eφ
4.48
2.93
.46
FJ9066–
Eφ
A
Flange Hose Head Dia. Size
Rφ *
1010S
1.35
–10
07.329– M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x2 M30 x2 M36 x2 M42 x2 M52 x2
8–4 10–4 12–6 14–6 16–8 20–10 20–12 25–12 30–16 38–20
–04 –04 –06 –06 –08 –10 –12 –12 –16 –20
.16 .31 4.0 8 .16 .39 4.0 10 .31 .47 8.0 12 .31 .55 8.0 14 .39 .63 10.0 16 .51 .79 13.0 20 .61 .79 15.5 20 .61 .98 15.5 25 .81 1.18 20.5 30 1.04 1.50 26.5 38
Komatsu split flange 45° elbow FJ9065– Dash Size
Flange Hose Head Dia. Size
A
D
Eφ
H
.46
.86
FJ9065– 1010S
1.35
–10
3.77 2.22
*Rφ dimension is tube O.D. and refers to mating component when not called out on the illustration.
Komatsu split flange 90° elbow FJ9064–
Komatsu Reusable fittings
Dash Size
Flange Hose Head Dia. Size
A
D
Eφ
H
FJ9064– for use with Hose 1529, 2766, 2781, FC195
1010S
1.35
–10
3.50 1.94
.46 2.02
Metric universal female swivel 24° DIN 3901/3902 l.Rh. 07.327– Dash Size
Thread
Hose Size
A
D
2.64 67 2.64 67 2.89 73.5 2.89 73.5 3.05 77.5 3.17 80.5 3.27 83 3.74 95 4.27 108.5 4.78 121.5 4.80 122
1.40 35.5 1.40 35.5 1.42 36 1.42 36 1.54 39 1.65 42 1.71 43.5 1.87 47.5 2.22 56.5 2.46 62.5 2.56 65
Eφ
Rφ *
07.327– 4–4 6–4 8–6 10–6 13–8 16–8 16–10 22–12 28–16 35–20 42–24
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M26 x 1.5 M30 x2 M36 x2 M45 x2 M52 x2
inches in bold type
–04 –04 –06 –06 –08 –08 –10 –12 –16 –20 –24
.16 .24 4.0 6 .16 .31 4.0 8 .31 .39 8.0 10 .31 .47 8.0 12 .39 .59 10.0 15 .39 .71 10.0 18 .51 .71 13.0 18 .61 .87 15.5 22 .81 1.10 20.5 28 1.04 1.38 26.5 35 1.28 1.65 32.5 42
30° swivel—metric threads special Komatsu FC5432– Dash Size
Thread
Hose Size
A
D
Eφ
2.86 3.11 3.32 3.55 4.08 4.87 5.48 5.52
1.63 1.64 1.80 2.00 2.21 2.81 3.15 3.29
.17 .25 .37 .50 .61 .82 .95 1.19
FC5432– 0204S 0306S 0408S 0510S 0612S 1016S 1220S 1424S
M14 M18 M22 M24 M30 M33 M36 M42
x x x x x x x x
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
–04 –06 –08 –10 –12 –16 –20 –24
millimeters in light type
Komatsu split flange fittings require the use of a special O-Ring. Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings. Consult Aeroquip catalogs for part numbers and dimensions. All dimensions in inches. NOTE: For socket part numbers, see page 108.
207
Courtesy of Aeroquip.cc
Fittings
Komatsu split flange FJ9066–
Metric universal female swivel 60° DIN 7631/7647 07.327–/07.357–
Reusable Fittings
Fittings
Thru-the-cover reusable fittings for use with Hose FC212, GH793 SAE male O-Ring boss** FC5987– Dash Size
Thread
Hose Size
A
D
Eφ
SAE 37° (JIC) swivel 90° elbow (short) FC5992– SAE 37° (JIC) swivel 90° elbow (long) FC5991–
FC5987–
Male pipe FC5985– Dash Size
Thread
Hose Size
A
D
Eφ
0606S
9
/16-18
–06
2.58
1.24
.31
0806S
3
–06
2.63
1.29
.31
0808S
3
–08
2.71
1.20
.39
1212S
1
1 /16-12
–12
3.46
1.59
.61
1616S
15/16-12
–16
3.93
1.88
.82
/4-16 /4-16
FC5985–
Dash Size
Thread
Hose Size
A
D
Eφ
H .68
FC5992– 0404S
7
–04
2.40 1.23
.17
0606S
9
/16-18
–06
2.72 1.38
.31
.85
3
/4-16
–08
3.02 1.52
.39
1.09
/16-20
0404S
1
–04
2.50
1.33
.17
0808S
0606S
3
–06
2.75
1.41
.31
1212S
11/16-12
–12
4.11 2.24
.61
1.82
0608S
3
–08
2.84
1.31
.39
1616S
15/16-12
–16
4.84 2.79
.82
2.39
0808S
1
–08
3.09
1.58
.39
3
/4-14
–12
3.61
1.74
.61
1-111/2
–16
4.40
2.35
.82
/4-18 /8-18 /8-18 /2-14
1212S 1616S
FC5991– LIFESAVER* FC5989– Dash Size
Tube Size
Hose Size
A
B*
Eφ
D
FC5989–
SAE 37° (JIC) swivel FC5988– Dash Size
Thread
0404S
1
–04
2.03
.25
.86
.17
0606S
3
–06
2.22
.38
.88
.31
0808S
1
–08
2.40
.50
.89
.39
1212S
3
/4
–12
.286
.75
.99
.61
1
–16
3.34 1.00 1.29
.82
/4 /8 /2
1616S
0404S
7
–04
2.40 1.23
.17
1.80
0606S
9
/16-18
–06
2.72 1.38
.31
2.18
0808S
3
/4-16
–08
3.15 1.64
.39
2.43
1212S
11/16-12
–12
4.11 2.24
.61
3.73
1616S
15/16-12
–16
4.84 2.79
.82
4.58
Also available with metric and jump size counterbores.
Hose Size
A
D
Eφ
–04
2.64
1.47
.17
FC5988– 0404S
7
0606S
9
/16-18
–06
2.98
1.64
.31
0808S
3
/4-16
–08
3.20
1.68
.39
1212S
11/16-12
–12
3.86
1.99
.61
1616S
15/16-12
–16
4.48
2.43
.82
/16-20
Code 61 SAE J518c Straight split flange FC5993–
SAE 37° (JIC) swivel 45° elbow FC5990–
Thread
Hose Size
A
D
Eφ .17
Hose Size
A
D
Eφ
Thread
Hose Size
A
D
Eφ
0808S
1.19
–08
3.03
1.52
.39
1212S
1.50
–12
3.53
1.66
.61
1616S
1.75
–16
4.65
2.60
.82
FC5993– H
FC5990–
SAE 37° (JIC) male flare FC5986–
Flange Head Dia.
Dash Size
Dash Size
Dash Size
/16-20
0404S
7
0606S
9
0808S
/16-20
–04
2.51 1.34
.17
.33
/16-18
–06
2.82 1.48
.31
.39
3
/4-16
–08
3.26 1.75
.39
.55
1212S
11/16-12
–12
4.15 2.28
.61
.78
1616S
15/16-12
–16
5.03 2.98
.82
1.07
FC5986– 0404S
7
–04
2.49
1.32
0606S
9
/16-18
–06
2.75
1.41
.30
0808S
3
/4-16
–08
2.99
1.48
.39
1212S
11/16-12
–12
3.72
1.85
.61
1616S
15/16-12
–16
4.38
2.33
.82
/16-20
NOTE: For correct socket part number, see page 108. All dimensions in inches. *B dimension is counterbore diameter for mating tubing. **See page 228 for O-Rings, 22617.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
208
Courtesy of Aeroquip.cc
Reusable Fittings ORS Reusable fittings for use with Hose FC212, GH793
Komatsu split flange 45° elbow FJ7228–
90° elbow long drop FJ7347– Dash Size Straight FJ7344– Dash Size
“T” Thread
Hose Size
“T” Hose Thread Size
A
Eφ
D
H Dash Size
FJ7347–
A
D
Eφ
FJ7344–
0404S
9
0606S
/16-18
–04
2.47
1.30 .17
1.80
FJ7228–
11
–06
2.85
1.51 .26
2.13
1012S
0808S
13
/16-16
–08
3.15
1.64 .38
2.51
/16-16
0404S
9
–04
2.76
1.59
.16
1212S
13/16-12
–12
4.11
2.24 .61
3.78
0606S
11
–06
3.03
1.69
.26
1616S
17/16-12
–16
4.84
2.79 .81
4.50
0808S
13
/16-16
–08
3.40
1.89
.36
1212S
13/16-12
–12
4.06
2.36
.55
1616S
17/16-12
–16
4.79
2.74
.78
/16-18 /16-16
Hose Size
D
9
0606S 0808S
/16-18
Eφ
H
2.62 1.45
.17
.41
11
–06
2.87 1.53
.26
.43
13
/16-16
–08
3.30 1.79
.38
.59
1212S
13/16-12
–12
4.21 2.34
.61
.83
1616S
17/16-12
–16
4.91 2.86
.81
.94
90° elbow short drop FJ7346– “T” Hose Thread Size
Dash Size
9
0606S 0808S
/16-18
2.51
.58 1.00
A
Eφ
D
H
1.35
–12
4.11 2.24 .58
2.14
Hose Size
A
D
Eφ
0204S
M14x1.5
–04
2.87
1.70
.17
0306S
M18x1.5
–06
3.11
1.77
.25
0408S
M22x1.5
–08
3.32
1.80
.37
0512S
M24x1.5
–12
3.92
2.06
.48
0612S
M30x1.5
–12
4.08
2.22
.61
1016S
M33x1.5
–16
4.86
2.82
.80
for use with Hose 1508
Male pipe 4729– A
D
Eφ
H
–04
2.47
1.30
.17
11
–06
2.72
1.38
.26
.90
13
/16-16
–08
3.03
1.52
.38
1.15
1212S
13/16-12
–12
4.11
2.24
.61
1.88
1616S
17/16-12
–16
4.84
2.79
.81
2.21
/16-16
4.38
Reusable fittings
Thread
Dash Size
FJ7346– 0404S
–12
H
Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings.
30° swivel-metric threads special Komatsu FJ7200–
FJ7200–
Dash Size
1.35
Eφ
Komatsu split flange fittings require the use of a special O-Ring.
–04
/16-16
D
FJ7229–
FJ7345– 0404S
A
Flange Head Hose Dia. Size
Dash Size 1012S
A
Hose Size
Komatsu split flange 90° elbow FJ7229–
45° elbow FJ7345– “T” Thread
Flange Head Dia.
Komatsu thru-the-cover reusable fittings for use with Hose FC212, GH793
Dash Size
Fittings
ORS
.82
Thread
Hose Size
A
D
Eφ
4729– Komatsu split flange FJ7221–
Dash Size
Flange Head Dia.
Hose Size
A
D
Eφ
1.35
–12
5.16
3.29
.58
6–6S
3
–06
2.75
1.27
.31
6–8S
3
–08
2.84
1.33
.39
8–8S
1
–08
3.09
1.58
.39
12–12S
3
/4-14
–12
3.61
1.74
.61
1-111/2
–16
4.40
2.35
.82
16–16S
/8-18 /8-18 /2-14
FJ7221– 1012S
All dimensions in inches.
NOTE: For socket part number, see page 108.
209
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Reusable fittings for use with Hose 1508
SAE male O-Ring boss 190528– Dash Size
Hose Size
A
D
Eφ
/8-14
–08
2.84
1.33
.39
Thread
190528– Dash Size
7
SAE 37° (JIC) swivel 90º elbow (long) 190468– Dash Size
Thread
Hose Size
SAE 37° (JIC) swivel 4730–
10–8S
Hose Size
12–8S
11/16-12
–08
3.00
1.49
.39
190468–
16S
15/16-12
–16
3.93
1.87
.82
6S
9
/16-18
–06
8–6S
3
–06
Thread
A
Eφ
D
4730–
*See page 228 for O-Ring 22617.
/4-16
Eφ
H
2.72 1.24
.31
2.18
3.06 1.58
.31
2.43
A
D
6–6S
9
/16-18
–06
2.98
1.51
.31
8S
3
–08
3.15 1.64
.39
2.43
8–6S
3
–06
3.11
1.63
.31
10–8S
7
/8-14
–08
3.40 1.89
.39
2.57
8–8S
3
–08
3.20
1.68
.39
12S
11/16-12
–12
4.11 2.24
.61
3.73
10–8S
7
/8-14
–08
3.31
1.80
.39
16S
15/16-12
–16
4.84 2.78
.82
4.58
12S
11/16-12
–12
3.86
1.99
.61
16S
15/16-12
–16
4.48
2.43
.82
/4-16 /4-16
/4-16
SAE 37° (JIC) swivel 45° elbow 190470– Dash Size
Hose Thread Size
A
D
Eφ
H
190470–
Male SAE 37° (JIC) 4706– Dash Size
Thread
Hose Size
A
6S
9
/16-18
–06
2.82 1.34
.31
.39
8–6S
3
–06
3.17 1.69
.31
.55
8S
3
–08
3.26 1.75
.39
.55
/4-16
10–8S Eφ
D
4706–
/4-16
7
/8-14
–08
3.45 1.94
.39
.64
12S
11/16-12
–12
4.15 2.28
.61
.78
16S
15/16-12
–16
5.03 2.97
.82
1.07
Code 61 SAE J518c Straight split flange 474403– Dash Size
Flange Head Dia.
Hose Size
A
D
Eφ .39
474403–
6-6S
9
/16-18
–06
2.75
1.27
.30
8S
1.19
–08
3.03
1.52
8-6S
3
–06
2.91
1.43
.31
12S
1.50
–12
3.53
1.66
.61
8-8S
3
–08
2.99
1.48
.39
16–12S
1.75
–12
3.92
2.05
.61
10-8S
7
/4-16 /4-16 /8-14
–08
3.10
1.58
.39
16S
1.75
–16
4.65
2.59
.82
12S
11/16-12
–12
3.72
1.85
.61
20–16S
2.00
–16
4.65
2.59
.82
16S
15/16-12
–16
4.38
2.33
.82
24–16S
2.38
–16
4.72
2.66
.82
SAE 37° (JIC) 90° elbow (short) 190469– Dash Size
Thread
Hose Size
A
D
Eφ
H
190469– 6S
9
/16-18
–06
2.72
1.24
.31
.85
8–6S
3
–06
2.94
1.46
.31
1.09
8S
3
–08
3.02
1.52
.39
1.09
7
/8-14
–08
3.15
1.64
.39
1.23
12S
11/16-12
–12
4.11
2.24
.61
1.82
16S
15/16-12
–16
4.84
2.78
.82
2.39
10–8S
/4-16 /4-16
Code 61 SAE J518c 221/2° split flange 472003– Dash Size
Flange Head Hose Dia. Size
A
D
Eφ
H
472003– 12–8S
1.50
–08
3.76 2.25
.39
.50
12S
1.50
–12
4.32 2.44
.61
.50
16–12S
1.75
–12
4.32 2.44
.61
.50
16S
1.75
–16
4.84 2.79
.82
.50
20–16S
2.00
–16
4.84 2.79
.82
.50
All dimensions in inches. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228. NOTE: For correct socket part number, see page 108.
210
Courtesy of Aeroquip.cc
Reusable Fittings ORS Reusable fittings for use with Hose 1508
Dash Size
Flange Head Hose Dia. Size
A
D
Code 61 SAE J518c 671/2° split flange 476703–
Eφ
H
190997– 12S
Fittings
Code 61 SAE J518c 30° split flange 190997– Dash Size
Flange Head Hose Dia. Size
A
D
Eφ
476703– 1.50
–12
4.38
2.51
.61
.69
8S
1.19
–08
3.47
1.96
Straight FJ9736–
H
.39 1.38
Dash Size
“T” Thread
Hose Size
A
D
Eφ .26
16–12S
1.75
–12
4.38
2.51
.61
.69
12S
1.50
–12
4.37
2.50
.61 1.62
FJ9736–
16S
1.75
–16
4.61
2.56
.82
.50
1.75
–12
4.37
2.50
.61 1.62
0606S
11
16–12S
–06
3.02
1.54
20–16S
2.00
–16
4.61
2.56
.82
.50
13
/16-16
–08
3.40
1.89
.39
16S
1.75
–16
5.07
3.02
.82 1.75
20–16S
2.00
–16
5.07
3.02
.82 1.75
1212S
13/16-12
–12
4.05
2.18
.61
1616S
17/16-12
–16
4.78
2.73
.82
Code 61 SAE J518c 45° split flange 474503– Dash Size
Flange Head Hose Dia. Size
A
D
/16-16
0808S
Code 61 SAE J518c 90° split flange 479003– Eφ
H
474503–
Dash Size
Flange Head Hose Dia. Size
45° elbow FJ9737–
A
D
Eφ
Dash Size H
“T” Thread
Hose Size
A
D
Eφ
H .43
FJ9737–
8S
1.19
–08
3.71
2.20
.39 1.00
479003–
0606S
11
–06
2.86
1.38
.24
12–8S
1.50
–08
3.71
2.20
.39 1.00
8S
1.19
–08
3.15
1.64
.39 1.62
0808S
13
/16-16
–08
3.30
1.79
.37
.59
8–12S
1.19
–12
4.17
2.30
.39 1.00
12S
1.50
–12
4.11
2.24
.61 2.12
1212S
13/16-12
–12
4.21
2.34
.58
.83
12S
1.50
–12
4.34
2.47
.61 1.00
16–12S
1.75
–12
4.11
2.24
.61 2.12
1616S
17/16-12
–16
4.91
2.85
.76
.94
1.75
–16
4.84
2.79
.82 2.38
2.00
–16
4.84
2.79
.82 2.38
16–12S
1.75
–12
4.39
2.52
.61 1.00
16S
20–12S
2.00
–12
4.39
2.52
.61 1.00
20–16S
16S
1.75
–16
5.09
3.04
.82 1.12
20–12S
2.00
–16
5.09
3.04
.82 1.12
24–16S
2.38
–16
5.13
3.08
.82 1.17
Code 61 SAE J518c 90° split flange (long) 479001– Code 61 SAE J518c 60° split flange 476003– Dash Size
Flange Head Hose Dia. Size
Dash Size
Flange Head Hose Dia. Size
D
Eφ
H
476003– 8S
1.19
–08
3.44
1.05
.39 1.05
12S
1.50
–12
4.52
2.65
.61 1.62
16–12S
1.75
–12
4.52
2.65
.61 1.62
16S
1.75
–16
5.15
3.10
.82 .164
20–12S
2.00
–16
5.15
3.10
.82 1.64
24–16S
2.38
–16
5.19
3.14
.82 1.70
90° elbow short drop FJ9738– Dash Size
“T” Thread
Hose Size
A
D
Eφ
H
FJ9738– A
D
Eφ
H
479001– A
/16-16
0606S
11
–06
2.72
1.24
.24
0808S
13
/16-16
–08
3.02
1.52
.37 1.15
/16-16
.90
16S
1.75
–16
4.84
2.79
.82 5.50
1212S
13/16-12
–12
4.11
2.24
.58 1.88
20–16S
2.00
–16
4.84
2.79
.82 5.50
1616S
17/16-12
–16
4.84
2.78
.76 2.21
ORS Reusable Fittings continued on page 212.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228. NOTE: For correct socket part number, see page 108.
All dimensions in inches.
211
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
ORS Reusable fittings for use with Hose 1508 Komatsu split flange 45° elbow FJ7215–
SAE 37° (JIC) swivel 190933–/FC7639– Dash Size
Flange Dash Size
Head Dia.
Hose Size
A
Eφ
D
H
FJ7215– 1012S
1.35
–12
4.38 2.51
.58 1.00
90° elbow long drop FJ9739– Dash Size
“T” Hose Thread Size
A
D
Eφ
H
11
0808S
/16-16
–06
2.85 1.37
.24
2.13
13
/16-16
–08
3.15 1.64
.37
2.51
1212S
13/16-12
–12
4.11 2.24
.58
3.78
1616S
17/16-12
–16
4.84 2.78
.76
4.50
Hose Size
A
D
Eφ
190933– 6–6S
9
/16-18
–06
3.30
1.68
.30
8–6S
3
–06
3.43
1.81
.30
8–8S
3
–08
3.20
1.68
.39
10–8S
7
/8-14
–08
3.31
1.80
.39
12S
11/16-12
–12
3.86
1.99
.61
16S
15/16-12
–16
4.48
2.43
.82
2020S
15/8-12
–20
5.64
2.64
1.05
2424S
17/8-12
–24
6.08
3.13
1.28
/4-16 /4-16
FC7639–
FJ9739– 0606S
Thread
Komatsu split flange 90° elbow FJ7217–
Flange
Komatsu Reusable fittings
Dash Size
Head Dia.
Hose Size
A
1.35
–12
4.11 2.24
Eφ
D
H
FJ7217–
for use with Hose 1508
1012S
.58 2.14
SAE 37° (JIC) male flare 190992–/FC7740–
Komatsu split flange fittings require the use of a special O-Ring. Standard Aeroquip code 61 split flange fittings will work on Komatsu equipment with Komatsu flanges and bolts and standard Aeroquip O-Rings.
Dash Size
Thread
Hose Size
A
D
Eφ .39
190992–
Reusable fittings for use with Hose FC136, FC250A, FC324 (–08), GH493 30° swivel-metric threads special Komatsu FJ7198– Dash Size
8–8S
3
–08
2.99
1.48
10–8S
7
/8-14
–08
3.10
1.58
.39
12S
11/16-12
–12
3.72
1.85
.61
16S
15/16-12
–16
4.38
2.33
.82
2020S
15/8-12
–20
5.43
2.43
1.05
2424S
17/8-12
–24
5.85
2.90
1.28
/4-16
FC7740–
Thread
Hose Size
A
D
Eφ
M18x1.5 M22x1.5 M24x1.5 M30x1.5 M33x1.5
–06 –08 –12 –12 –16
3.11 3.32 3.92 4.08 4.87
1.64 1.80 2.06 2.21 2.81
.25 .37 .48 .61 .80
FJ7198– 0306S 0408S 0512S 0612S 1016S
Male pipe 190934–/FC7640– Dash Size
Thread
Hose Size
A
D
Eφ
190934– 4–6S
1
–06
3.07
1.45
.30
6–6S
3
–06
3.07
1.45
.30
6–8S
3
–08
2.84
1.33
.39
8–8S
1
–08
3.09
1.58
.39
12–12S
3
/4-14
–12
3.61
1.74
.61
1-111/2
–16
4.40
2.35
.82
16–16S
/4-18 /8-18 /8-18 /2-14
FC7640– Komatsu split flange FJ7213– Dash Size
Flange Head Dia.
Hose Size
A
1.35
–12
5.16
D
2020S
11/4-111/2
–20
5.44
2.44
1.05
2424S
11/2-111/2
–24
5.76
2.82
1.28
Eφ
SAE 37° (JIC) swivel 221/2° elbow FC5978–/FC5979– Dash Size
Thread
Hose Size
0808S
3.29
Eφ
H
3
/4-16
–08
4.03 2.52
.39
.47
11/16-12
–12
4.72 2.85
.61
.52
1616S
15/16-12
–16
5.79 3.74
.82
.69
2020S
15/8-12
–20
7.32 4.32 1.05
.80
2424S
17/8-12
–24
8.32 5.37 1.28
.95
FC5979–
.58 NOTE: For socket part numbers, see page 108.
D
1212S
FJ7213– 1012S
A
FC5978–
All dimensions in inches.
212
Courtesy of Aeroquip.cc
Reusable Fittings Straight split flange (continued) 190935–/FC7713– Code 61 SAE J518c FC7370–/FC5973– Code 62 SAE J518c
Dash Size
Hose Thread Size
A
D
Eφ
Dash Size
H
FC5980–
Hose Thread Size
A
Eφ
D
Hose Size
A
Eφ
D
FC7713–
SAE 37° (JIC) swivel 671/2° elbow FJ9025–/FJ9026–
SAE 37° (JIC) swivel 30° elbow FC5980–/FC5981–
Flange Head Dia.
H
2020S
2.00
–20
6.86
3.86
1.05
2420S
2.38
–20
6.86
3.86
1.05
2424S
2.38
–24
7.86
4.90
1.28
3224S
2.81
–24
7.86
4.90
1.28
FC7370– Code 62 (SAE J518c)
FJ9025–
0808S
3
–08
3.98 2.47
.39
.62
0808S
/4-16
–08
3.86 2.35
.39 1.47
1208S
1.62
–08
4.05
2.54
.37
1212S
1
1 /16-12
–12
4.65 2.78
.61
.69
1212S
11/16-12
–12
4.78 2.91
.61 1.80
1212S
1.62
–12
4.79
2.92
.56
1616S
15/16-12
–16
5.86 3.80
.82
.95
1616S
15/16-12
–16
5.84 3.78
.82 2.36
1612S
1.88
–12
4.79
2.92
.56
1616S
1.88
–16
5.69
3.63
.81
2.12
–16
5.69
3.63
.81
2020S
2.12
–20
6.86
3.85
1.05
2420S
2.50
–20
6.86
3.85
1.05
2424S
2.50
–24
7.86
4.90
1.28
3224S
3.12
–24
7.86
4.90
1.28
/4-16
FC5981–
3
FJ9026–
2020S
15/8-12
–20
7.46 4.46 1.05 1.11
2020S
15/8-12
–20
7.24 4.24 1.05 2.62
2016S
2424S
17/8–-12
–24
8.39 5.44 1.28 1.29
2424S
17/8-12
–24
7.70 4.75 1.28 2.76
FC5973–
SAE 37° (JIC) swivel 45° elbow FC5982–/FC5983– Dash Size
Hose Thread Size
A
D
Eφ
SAE 37° (JIC) swivel 90° elbow FJ9027–/FJ9028–
H
FC5982– 3
0808S 1212S
/4-16
–08
3.95 2.44
.39
11/16-12
–12
4.87 3.00
.61 1.16
FJ9027–
–16
6.00 3.94
.82 1.53
0808S
5
1616S
1 /16-12
.95
Dash Size
FC5983– 5
2020S
1 /8-12
–20
7.42 4.42 1.05 1.70
2424S
17/8-12
–24
8.38 5.43 1.28 1.99
Thread 3
Hose Size
A
Eφ
D
H
/4-16
–08
3.52 2.02
.39 1.87
1212S
11/16-12
–12
4.43 2.56
.61 2.35
1616S
15/16-12
–16
5.34 3.28
.82 3.04
221/2° split flange FC9634–/FC7714– Code 61 SAE J518c FC7983–/FC5974– Code 62 SAE J518c Dash Size
Flange Head Dia.
Hose Size
A
D
Eφ
H
FC9634– Code 61 (SAE J518c)
FJ9028– 2020S
15/8-12
–20
6.72 3.72 1.05 3.40
0808S
1.19
–08
3.81 2.30
.39
.38
2424S
17/8-12
–24
7.52 4.56 1.28 3.95
1208S
1.50
–08
3.81 2.30
.39
.38
1212S
1.50
–12
4.51 2.64
.61
.44
1612S
1.75
–12
4.51 2.64
.61
.44
1616S
1.75
–16
5.18 3.12
.82
.44
2016S
2.00
–16
5.18 3.12
.82
.44
2020S
2.00
–20
6.61 3.61 1.05
.50
2420S
2.38
–20
6.61 3.61 1.05
.50
2424S
2.38
–24
7.56 4.61 1.28
.63
3224S
2.81
–24
7.56 4.61 1.28
.63
FC7714– Straight split flange 190935–/FC7713– Code 61 SAE J518c FC7370–/FC5973– Code 62 SAE J518c
SAE 37° (JIC) swivel 60° elbow FC5984–/FJ9024– Dash Size
Thread
Hose Size
A
D
Eφ
H
Dash Size
FC5984– 0808S
3
1212S
1
1616S
/4-16
1 /16-12 5
1 /16-12
–08 –12 –16
3.84 2.33 4.85 2.98 5.90 3.84
.39 1.26 .61 1.60 .82 2.08
FJ9024–
Flange Head Dia.
FC7983– Code 62 (SAE J518c) Hose Size
A
D
Eφ
190935– Code 61 (S.A.E. J518c) 8S
1.19
–08
4.05
2.54
.37
12–8S
1.50
–08
4.05
2.54
.37
12S
1.50
–12
4.79
2.92
.56
2020S
15/8-12
–20
7.36 4.36 1.05 2.33
16–12S
1.75
–12
4.79
2.92
.56
2424S
17/8-12
–24
8.27 5.32 1.28 2.71
16S
1.75
–16
5.69
3.63
.81
20–16S
2.00
–16
5.69
3.63
.81
(Continued next column)
All dimensions in inches.
NOTE: For socket part numbers, see page 108.
1208S
1.62
–08
3.81 2.30
.39
.38
1212S
1.62
–12
4.51 2.64
.61
.44
1612S
1.88
–12
4.51 2.64
.61
.44
1616S
1.88
–16
5.18 3.12
.82
.44
2016S
2.12
–16
5.18 3.12
.82
.44
2020S
2.12
–20
6.61 3.61 1.05
.50
2420S
2.50
–20
6.61 3.61 1.05
.50
2424S
2.50
–24
7.56 4.61 1.28
.63
3224S
3.12
–24
7.56 4.61 2.28
.63
FC5974–
NOTE: For flanges, split flange halves, kits and O–Rings, see pages 225–228.
213
Courtesy of Aeroquip.cc
Fittings
Dash Size
Reusable Fittings 60° split flange (continued)
Fittings
Reusable fittings Dash Size
for use with Hose FC136, FC250A, GH493
45° split flange 190936–/FC7715– Code 61 SAE J518c FC7372–/FC5976– Code 62 SAE J518c
30° split flange FC9459–/FC7790– Code 61 SAE J518c FC7371–/FC5975– Code 62 SAE J518c Dash Size FC9459– 0808S 1208S 1212S 1612S 1616S 2016S FC7790– 2020S 2420S 2424S 3224S FC7371– 1208S 1212S 1612S 1616S 2016S FC5975– 2020S 2420S 2424S 3224S
Flange Head Hose Dia. Size
A
D
Eø
H
2.26 2.26 2.59 2.59 3.22 3.22
.39 .39 .61 .61 .82 .82
.50 .50 .58 .58 .62 .62
Code 61 1.19 1.50 1.50 1.75 1.75 2.00
(SAE –08 –08 –12 –12 –16 –16
J518c) 3.77 3.77 4.46 4.46 5.28 5.28
2.00 2.38 2.38 2.81 Code 62 1.62 1.62 1.88 1.88 2.12
–20 –20 –24 –24 (SAE –08 –12 –12 –16 –16
6.78 6.78 7.68 7.68 J518c) 3.77 4.46 4.46 5.28 5.28
3.78 3.78 4.73 4.73
1.05 1.05 1.28 1.28
.72 .72 .88 .88
2.26 2.59 2.59 3.22 3.22
.39 .61 .61 .82 .82
.50 .58 .58 .62 .62
6.78 6.78 7.68 7.68
3.78 3.78 4.73 4.73
1.05 1.05 1.28 1.28
.72 .72 .88 .88
2.12 2.50 2.50 3.12
–20 –20 –24 –24
Flange Dash Head Hose Size Dia. Size A 190936– Code 61 (SAE J518c) 8S 1.19 –08 3.78 12–8S 1.50 –08 3.78 12S 1.50 –12 4.71 16–12S 1.75 –12 4.71 16S 1.75 –16 5.53 20–16S 2.00 –16 5.53 FC7715– 1620S 1.75 –20 6.66 2020S 2.00 –20 6.87 2420S 2.38 –20 6.87 2424S 2.38 –24 7.79 3224S 2.81 –24 7.79 FC7372– Code 62 (SAE J518c) 0808S 1.25 –08 3.78 1208S 1.62 –08 3.78 1212S 1.62 –12 4.71 1612S 1.88 –12 4.71 1616S 1.88 –16 5.53 2016S 2.12 –16 5.53 FC5976– 2020S 2.12 –20 6.87 2420S 2.50 –20 6.87 2424S 2.50 –24 7.79 3224S 3.12 –24 7.79
D
Eø
H
2.27 2.27 2.84 2.84 3.47 3.47
.37 .37 .56 .56 .81 .81
.78 .78 1.00 1.00 1.06 1.06
3.66 3.87 3.87 4.84 4.84
.82 1.05 1.05 1.28 1.28
1.06 1.15 1.15 1.41 1.41
2.27 2.27 2.84 2.84 3.47 3.47
.37 .39 .61 .61 .82 .82
.78 .78 1.00 1.00 1.06 1.06
3.87 3.87 4.84 4.84
1.05 1.05 1.28 1.28
1.15 1.15 1.41 1.41
60° split flange FC9066–/FC5060– Code 61 SAE J518c FC7373–/FC5977– Code 62 SAE J518c Dash Size FC9066– 0808S 1208S 1212S 1612S 1616S 2016S
Flange Head Hose Dia. Size Code 61 1.19 1.50 1.50 1.75 1.75 2.00
(SAE –08 –08 –12 –12 –16 –16
A
D
Eø
H
J518c) 3.72 2.21 .39 1.05 3.72 2.21 .39 1.05 4.74 2.87 .61 1.41 4.74 2.87 .61 1.41 5.56 3.50 .82 1.50 5.56 3.50 .82 1.50 (Continued next column)
FC5060– 2020S 2420S 2024S 2424S 3224S FC7373– 1208S 1212S 1612S 1616S 2016S FC5977– 2020S 2420S 2424S 3224S
Flange Head Hose Dia. Size 2.00 2.38 2.00 2.38 2.81 Code 62 1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–20 –20 –24 –24 –24 (SAE –08 –12 –12 –16 –16 –20 –20 –24 –24
A
D
Eø
H
6.97 6.97 7.27 7.85 7.85 J518c) 3.72 4.74 4.74 5.56 5.56
3.97 3.97 4.32 4.90 4.90
1.05 1.05 1.05 1.28 1.28
1.66 1.66 1.66 2.00 2.00
2.21 2.87 2.87 3.50 3.50
.39 .61 .61 .82 .82
1.05 1.41 1.41 1.50 1.50
6.97 6.97 7.85 7.85
3.97 3.97 4.90 4.90
1.05 1.05 1.28 1.28
1.66 1.66 2.00 2.00
671/2° split flange FC9118–/FC7811– Code 61 SAE J518c FC7984–/FJ9034– Code 62 SAE J518c Dash Size FC9118– 0808S 1208S 1212S 1612S 1616S 2016S FC7811– 2020S 2420S 2424S 3224S FC7984– 1208S 1212S 1612S 1616S 2016S FC9034– 2020S 2420S 2424S 3224S
NOTE: For correct socket part number, see page 108. NOTE: For flanges, split flange halves, kits and O–Rings, see pages 225–228. All dimensions in inches.
214
Courtesy of Aeroquip.cc
Flange Head Hose Dia. Size Code 61 (SAE 1.19 –08 1.50 –08 1.50 –12 1.75 –12 1.75 –16 2.00 –16
A J518c) 3.77 3.77 4.69 4.69 5.58 5.58
2.00 2.38 2.38 2.81 Code 62 1.62 1.62 1.88 1.88 2.12 2.12 2.50 2.50 3.12
–20 –20 –24 –24 (SAE –08 –12 –12 –16 –16 –20 –20 –24 –24
D
Eø
H
2.26 2.26 2.82 2.82 3.53 3.53
.39 .39 .61 .61 .82 .82
1.25 1.25 1.60 1.60 1.75 1.75
6.94 6.94 7.38 7.38 J518c) 3.77 4.69 4.69 5.58 5.58
3.94 3.94 4.43 4.43
1.05 1.05 1.28 1.28
1.90 1.90 2.00 2.00
2.26 2.82 2.82 3.53 3.53
.39 .61 .61 .82 .82
1.25 1.60 1.60 1.75 1.75
6.94 6.94 7.38 7.38
3.94 3.94 4.43 4.43
1.05 1.05 1.28 1.28
1.90 1.90 2.00 2.00
Reusable Fittings ORS Reusable fittings
90° split flange 190937–/FC7703– Code 61 SAE J518c FC7374–/FJ9033– Code 62 SAE J518c Dash Size
Flange Head Hose Dia. Size
A
190937– Code 61 (SAE J518c) 8S 1.19 –08 3.52 12–8S 1.50 –08 3.52 12S 1.50 –12 4.43 16–12S 1.75 –12 4.43 20–12S 2.00 –12 4.43 16S 1.75 –16 5.34 20–16S 2.00 –16 5.34 24–16S 2.38 –16 5.34 FC7703– 2020S 2.00 –20 6.72 2420S 2.38 –20 6.72 2424S 2.38 –24 7.52 3224S 2.81 –24 7.52 FC7374– Code 62 (SAE J518c) 0808S 1.25 –08 3.52 1208S 1.62 –08 3.52 1212S 1.62 –12 4.43 1612S 1.88 –12 4.43 1616S 1.88 –16 5.34 2016S 2.12 –16 5.34 FJ9033– 2020S 2.12 –20 6.72 2420S 2.50 –20 6.72 2424S 2.50 –24 7.52 3224S 3.12 –24 7.52
D
Eø
90° elbow short drop FJ9742–/FJ9746– Straight FJ9740–/FJ9744–
H
2.02 2.02 2.56 2.56 2.56 3.28 3.28 3.28
.39 .39 .61 .61 .61 .82 .82 .82
1.62 1.62 2.13 2.13 2.13 2.38 2.38 2.38
3.72 3.72 4.56 4.56
1.05 1.05 1.28 1.28
2.62 2.62 3.12 3.12
2.02 2.02 2.56 2.56 3.28 3.28
.39 .39 .61 .61 .82 .82
1.62 1.62 2.13 2.13 2.38 2.28
3.72 3.72 4.56 4.56
1.05 1.05 1.28 1.28
Fittings
for use with Hose FC136, FC250A, GH493
2.62 2.62 3.12 3.12
Dash Size
“T” Thread
FJ9740– 11 0606S /16-16 13 0808S /16-16 1212S 13/16-12 7 1616S 1 /16-12 FJ9744– 2020S 111/16-12 2424S 2-12
Dash Size
Hose Size
A
D
–06 –08 –12 –16
3.35 3.40 4.05 4.78
1.72 1.89 2.18 2.66
.26 .39 .61 .82
–20 –24
5.85 6.14
2.85 3.20
1.05 1.26
Eø
“T” Hose Thread Size
FJ9742– 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
A
D
Eø
H
–08 –12 –16
3.30 1.79 4.43 2.56 5.24 3.18
.37 1.15 .56 1.88 .81 2.21
FJ9746– 2020S 111/16-12 –20 2424S 2-12 –24
6.66 3.66 7.52 4.56
1.01 2.51 1.19 2.70
90° elbow long drop FJ9743–/FJ9747– 45° elbow FJ9741–/FJ9745– Dash Size
“T” Hose Thread Size
FJ9741– 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
A
D
–08 –12 –16
3.54 2.02 4.53 2.66 5.53 3.47
FJ9745– 2020S 111/16-12 –20 2424S 2-12 –24
6.58 3.58 7.42 4.47
Dash Size Eø
H
.37 .56 .81
.59 .83 .94
“T” Hose Thread Size
FJ9743– 0808S 13/16-16 1212S 13/16-12 1616S 17/16-12
A
D
Eø
H
–08 –12 –16
3.52 2.02 4.43 2.56 5.34 3.28
.37 2.51 .56 3.78 .81 4.50
FJ9747– 2020S 111/16-12 –20 2424S 2–12 –24
6.72 3.72 7.52 4.56
1.01 5.09 1.29 5.54
1.01 1.00 1.19 1.07
All dimensions in inches.
215
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Komatsu Reusable fittings for use with Hose FC136, FC250A, GH493 Universal and SAE 45° swivel 4797– Universal† 4739– SAE 45°*
Male pipe swivel FJ9068–/FJ9486– **Uses Neoprene O-Ring Dash Size Thread FJ9068– 0404S Komatsu 30° Swivel-Metric Threads FJ7286– Dash Size FJ7286– 0408S 0512S 0612S 1016S
Hose Size
Thread M22 M24 M30 M33
x x x x
1.5 1.5 1.5 1.5
A
–08 –12 –12 –16
0606S 0808S FJ9486– D
3.32 3.92 4.08 4.86
1.66 2.06 2.22 2.76
Eφ .37 .48 .61 .80
0204B
1
/4-18
3
/8-18
1
/2-14
1
/8-27
Hose Size
A
D
Eφ
–04
2.19
1.43
.17
–06 –08 –04
2.30 2.70 1.70
1.43 1.69 .94
.30 .39 .12
**Use only with petroleum and waterglycol fluids.
A
D
Thread
Hose Size
A
D
Eφ
4–4B
1
–04
1.52
.77
.17
6–6B
3
–06
1.70
.83
.30
8–8B
1
–08
2.03
1.02
.39
/4-18 /8-18 /2-14
Eφ
1
–04
1.40
.65
.17
4–4B
1
–04
1.58
.83
.17
4–6B
1
–06
1.76
.89
.30
6–6B
3
–06
1.76
.89
.30
6–8B
3
–08
1.91
.89
.39
8–8B
1
–08
2.16
1.14
.39
8–10B
1
–10
2.68
1.14
.48
12–12B
3
–12
2.72
1.21
.61
/4-18 /4-18 /8-18 /8-18 /2-14 /2-14 /4-14
D
Eφ
7
/16-20
–04
1.46
.71
.17
5–4B†
1
–04
1.52
.77
.17
8–6B†
3
–06
1.79
.93
.30
8B†
3
–08
1.95
.93
.39
10–8B
7
–08
2.07
1.06
.39
10B†
7
–10
2.60
1.06
.48
5
/8-18
–06
1.67
.81
.30
11/16-14
–12
2.71
1.19
.61
12B*
Dash Size 4753–
2–4B
/8-27
A
4B†
6B*
Male pipe 4738– Hose Size
Hose Size
/2-20 /4-16 /4-16 /8-14 /8-14
Female pipe 4753–
for use with Hose 1525, 2556, 2565, 2575, FC332
Thread
Thread
4739–
SOCKETLESS
Dash Size 4738–
Dash Size 4797–
Female NPSM swivel FC5853– Dash Size Thread FC5853–
Hose Size
A
D
Eφ
0404S
1
–04
1.64
.89
.17
0606S
3
–06
1.75
.89
.30
0808S
1
–08
2.03
1.01
.39
0810S
1
–10
2.55
1.01
.48
1212S
3
–12
2.63
1.11
.61
/4-18 /8-18 /2-14 /2-14 /4-14
Universal and SAE 37° (JIC) swivel 4797– Universal† 4741– SAE 37°* Dash Size 4797–
Thread
Hose Size
A
D
Eφ
4B†
7
/16-20
–04
1.46
.71
.17
8B†
3
–08
1.95
.93
.39
10B† 4741–
7
–10
2.60
1.06
.48
3–4B
3
/8-24
–04
1.44
.69
.12
6–4B
9
/16-18
–04
1.56
.81
.17
5–6B
1
/2-20
–06
1.66
.80
.23
6B*
9
/16-18
–06
1.67
.80
.30
11/16-12
–12
2.71
1.19
.61
12B*
/4-16 /8-14
SAE 37° (JIC) Male flare 190672– Dash Size Thread 190672–
All dimensions in inches.
Hose Size
A
D
Eφ
4B
7
–04
1.63
.88
.17
6B
9
–06
1.75
.89
.30
/16-20 /16-18
†Double notch in nut for Universal type identification for both SAE 45° and 37° (JIC) connections. *Single notch in nut for SAE 45° identification.
216
Courtesy of Aeroquip.cc
Reusable Fittings
Thread
Hose mender 4772–
Hose Size
A
D
Eφ
Dash Size 4772–
Hose Size
A
D
Eφ
4B
7
/16-20
–04
1.58
.83
.17
4B
–04
1.85
.32
.17
5–4B
1
–04
1.64
.89
.17
6B
–06
2.08
.32
.30
6B
5
–06
1.82
.95
.28
8B
–08
2.44
.38
.39
8B
3
–08
2.10
1.08
.39
10B
–10
3.55
.47
.48
12B
–12
3.57
.54
.61
/2-20 /8-18 /4-16
SAE 45° inverted male flare 4740– Dash Size 4740–
Thread
A
D
Eφ
3–4B
3
/8-24
–04
1.50
.75
.13
4B
7
/16-24
–04
1.50
.75
.17
3-4B
–03
–04
5–4B
1
–04
1.58
.82
.17
4B
–04
–04
1.77
1.02
.17
6B
5
–06
1.72
.86
.30
5-4B
–05
–04
1.83
1.08
.17
8B
3
–08
1.96
.94
.39
6B
–06
–06
2.07
1.21
.30
10B
7
–10
2.55
1.01
.48
8B
–08
–08
2.34
1.33
.39
10B
–10
–10
2.57
1.03
.48
/8-18 /4-18 /8-18
SAE 42° inverted female flare 4743– Dash Size 4743–
Thread
Hose Size
A
D
Eφ
3–4B
3
/8-24
–04
1.21
.46
.13
4B
7
/16-24
–04
1.21
.46
.17
5–4B
1
–04
1.24
.49
.17
6B
5
–06
1.41
.55
.30
8–6B
3
–06
1.44
.58
.30
/2-20 /8-18 /4-18
Dash Hose Size Thread Size A D 190328– 5 6S* /8-18 –06 1.69 .83 191321– 7 4S† /16-20 –04 1.45 .70 3 8–6S† /4-16 –06 1.91 1.04 3 8S† /4-16 –08 2.06 1.05 190516– 9 6S /16-18 –06 1.70 .83 190465– 9 6S /16-18 –06 1.70 .83 FC5852– –04 1.45 .70 0404S† 7/16-20
Eφ
H
.30
.85
.17 .30 .39
.68 1.09 1.09
.30
.85
.30
2.18
.17
1.80
Eφ
H
.17 .30
.96 .96
Compression type 4750–
Hose Size
Dash Size 4750–
/2-20
90° elbow (long) 190465–SAE 37° (JIC) swivel FC5852–Universal swivel†
Tube Size
Hose Size
A
D
Eφ
1.77
1.02
.13 SAE male inverted flare 45° elbow 190944– Dash Hose Size Thread Size 190944– 7 4S /16-24 –04 5 6S /8-18 –06
A
D
2.46 1.70 2.57 1.70
45° elbow FC5848–SAE 45° swivel* FC5847–SAE 37° (JIC) swivel FC5849–Universal swivel† Dash Hose Size Thread Size A D FC5848– 5 0606S* /8-18 –06 1.80 .93 FC5847– 9 0606S /16-18 –06 1.80 .93 FC5849– 0404S† 7/16-20 –04 1.56 .81 3 0808S† /4-16 –08 2.30 1.28
Eφ
SAE male inverted flare 90° elbow (short) 190327 H
.30
.39
.30
.39
.17 .39
.33 .55
SAE male inverted flare 90° elbow (long) 190326 Dash Hose Size Thread Size A D 190327– 7 4S /16-24 –04 2.08 1.33 5 6S /8-18 –06 2.20 1.33 3 8–6S /4-18 –06 2.19 1.33 3 8S /4-18 –08 2.34 1.33 190326– 5 /8-18 –06 3.24 2.38 6S
Eφ
H
.17 .30 .30 .39
1.69 1.73 1.74 1.75
.30
2.73
†Double notch in nut for Universal type identification for both SAE 45° and 37° (JIC) connections. *Single notch in nut for SAE 45° identification.
All dimensions in inches.
217
Courtesy of Aeroquip.cc
Fittings
SAE 45° male flare 4742– Dash Size 4742–
90° elbow (short) 190328–SAE 45° swivel* 191321–Universal swivel† 190516–SAE 37° (JIC) swivel
Reusable Fittings
Fittings
Metric SOCKETLESS
BSP SOCKETLESS
ORS SOCKETLESS
for use with Hose 1525, 2556, 2565, 2575, FC332
for use with Hose 1525, 2556, 2565, 2575, FC332
for use with Hose 1525, 2556, 2565, 2575, FC332
Metric male 60˚ DIN 7631/7647 07.025–
Straight FJ7044– Dash Size
Thread T
Hose Size
A
D
Eφ
H
FJ7044– 0404S
9
-18
–04
/16
1.43 .35
.68
.17
0606S
11 /16
–06
1.63 .39
.76
.26
0808S
13 /16
–08
1.94 .49
.92
.38
-16 -16
Dash Size
BSP male 07.122–
1010S
1-14
–10
2.56 .49
1.02
.48
1212S
13/16-12
–12
2.64 .55
1.12
.61
Dash Size
Thread
Hose Size
A
D
Eφ
1.56 39.5 1.73 44 1.97 50 2.64 67 2.62 66.5 2.76 70
.81 20.5 .87 22 .94 24 1.10 28 1.10 28 1.24 31.5
.16 4.0 .30 7.5 .39 10.0 .47 12.0 .61 15.5 .61 15.5
07.122– 4–4
–04
6–6
3
–06
8–8
1
–08
10–10
5
–10
12–12
3
/4-14
–12
1-11
–12
16–12
/4-19 /8-19 /2-14 /8-14
Hose Size
A
D
Eφ
1.50 38 1.50 38 1.61 41 1.61 41 1.85 47 2.40 61 2.59 64
.75 19 .75 19 .75 19 .75 19 .83 21 .87 22 .87 22
.16 4.0 .16 4.0 .30 7.5 .30 7.5 .39 10.0 .47 12.0 .61 15.5
07.025– 4–4
1
Thread
6–4 8–6 10–6 13–8 16–10 20–12
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 1.5
–04 –04 –06 –06 –08 –10 –12
45˚ elbow FJ7023– Dash Size
Thread T
Hose Size
A
D
Eφ
H
FJ7023– 0404S
9
0606S
11 /16
–06
1.84
.97
0808S
13 /16
-16
–08
2.34 1.32
1212S
13/16-12
–12
3.42 1.90
-18
/16
-16
–04
1.64
.89
BSP Female swivel 07.390–
.41
Dash Size
.30
.44
07.390–
.39
.59
.61
.83
.17
Thread
Hose Size
D
Eφ
1.79 45.5 1.97 50 2.20 56 2.76 70 2.81 71.5 2.93 74.5
1.04 26.5 1.10 28 1.18 30 1.22 31 1.30 33 1.42 36
.16 4.0 .30 7.5 .39 10.0 .47 12.0 .61 15.5 .61 15.5
Metric male 24˚ DIN 3901/3902 I. Rh. 07.021–
4–4
1
6–6
3
–06
8–8
1
–08
10–10
5
–10
12–12
3
/4-14
–12
1-11
–12
16–12
A
/4-19 /8-19 /2-14 /8-14
–04
Dash Size
Thread
Hose Size
A
D
Eφ
Rφ ∗
07.021– 6–4 8–4 10–6 12–6 15–8 18–10 22–12
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x2
–04 –04 –06 –06 –08 –10 –12
1.50 38 1.50 38 1.65 42 1.65 42 1.85 47 2.36 60 2.50 63.5
.75 .16 19 4.0 .75 .16 19 4.0 .79 .30 20 7.5 .79 .30 20 7.5 .83 .39 21 10.0 .83 .47 21 12.0 .98 .61 25 15.5
.24 6 .31 8 .39 10 .47 12 .59 15 .71 18 .87 22
90˚ elbow FJ7358– Dash Size
“T” Thread
Hose Size
A
D
Eφ
H
FJ7358– 0404S
9
0606S
11 /16
0808S
13 /16
-16
–08
2.06 1.05
.39 1.15
1212S
13/16-12
–12
3.32 1.90
.61 1.90
-18
/16
-16
–04
1.52
.77
.17
.82
–06
1.70
.93
.30
.91
Inches in bold type. Millimeters in light type. Material for BSP and Metric fittings is steel. All dimensions in inches.
NOTE: For correct socket part number, see page 108.
*Rφ is tube O.D. and refers to mating component when not called out on the illustration.
218
Courtesy of Aeroquip.cc
Reusable Fittings Reusable fittings
Male inverted flare 190604–
Metric universal female swivel 60˚ DIN 7631/7647 07.006–/07.001–/07.114– Dash Size
Hose Size
Thread
A
Dash Size
D
M12 x 1.5 M16 x 1.5
8–6
–04
Eφ
–06
1.48 37.5 1.63 41.5
.73 18.5 .77 19.5
.16 4.0 .30 7.5
1.38 35 1.52 38.5 1.83 46.5 2.24 57
.63 16 .65 16.5 .81 20.5 .71 18
.16 4.0 .30 7.5 .39 10.0 .47 12.0
2.22 56.5
.71 18
.61 15.5
07.001– M14 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5
6–4 10–6 13–8 16–10
–04 –06 –08 –10
Male pipe 479301–
M30 x 1.5
–12
A
D
Eφ
Dash Size
Thread
Hose Size
A
D
Eφ
4–6S
7
/16-20
–06
2.67
1.67
.18
6S
5
–06
2.67
1.67
.30
Eφ
H
/8-18
479301– 4–4S
1
–04
2.03
1.09
.19
4–6S
1
–06
2.14
1.14
.30
6–6S
3
–06
2.14
1.14
.30
8–6S
1
–06
2.32
1.32
.30
8–8S
1
–08
2.85
1.58
.36
/4-18 /4-18 /8-18 /2-14 /2-14
Male inverted flare 45º elbow 190605–
07.114– 20–12
Hose Size
190604–
07.006– 4–4
Thread
Dash Size
Thread
Hose Size
A
D
190605– SAE 37º (JIC) swivel 190800– Dash Size
Thread
Hose Size
A
D
4–6S
7
/16-24
–06
2.95 1.95
.18
.96
6S
5
–06
2.95 1.95
.30
.96
Eφ
H
/8-18
Eφ
190800–
Metric universal female swivel 24˚ DIN 3901/3902 I.Rh. 07.006–/07.001 Dash Size
Thread
Hose Size
A
D
Eφ
Rφ
.16 4.0 .30 7.5
.24 6 .39 10
4S
7
/16-20
–04
2.08
1.14
.17
5–4S
1
/2-20
–04
2.13
1.19
.19
6S
9
/16-18
–06
2.31
1.31
.30
07.006– 4–4 8–6
M12 x 1.5 M16 x 1.5
–04 –06
1.48 .73 37.5 18.5 1.63 .77 41.5 19.5
Male inverted flare 90º elbow 190606– Dash Size SAE 37º (JIC) male flare FC7275–
07.001– 6–4 10–6 13–8 16–10 22–12
M14 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x2
–04 –06 –08 –10 –12
1.38 .63 .16 35 16 4.0 1.52 .65 .30 38.5 16.5 7.5 1.83 .81 .39 46.5 20.5 10.0 2.24 .71 .47 57 18 12.0 2.40 .89 .61 61 22.5 15.5
.31 8 .47 12 .59 15 .71 18 .87 22
Dash Size
Thread
Hose size
A
D
0606S
/16-18
–06
2.32
1.32
Hose Size
A
D
190606– Eφ
FC7275– 9
Thread
.30
4–6S
7
/16-24
–06
2.58 1.58
.18
1.69
5–6S
1
–06
2.58 1.58
.24
1.69
6S
5
–06
2.58 1.58
.30
1.73
/2-20 /8-18
SAE 45º swivel 479601–
Dash size
USF swivel 479501–
Dash Size
Hose size
479601–
Thread
A
D
Eφ
479501– 8–6S
3
/4-20
–06
2.29
1.30
.30
Thread
Hose Size
A
D
Eφ
4–6S
7
/16-20
–06
2.12
1.13
.17
6S
5
–06
2.31
1.31
.30
/8-18
*Rφ is tube O.D. and refers to mating component when not called out on the illustration. Material for BSP and Metric fittings is steel. Inches in bold type.
All dimensions in inches.
Millimeters in light type.
NOTE: For correct socket part number, see page 108.
219
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Fittings
for use with Hose 2550, 2554, 2555, 2570
Reusable Fittings
Fittings
Reusable fittings
Accessories for use with Hose 2550, 2554, 2570
for use with Hose 2550, 2554, 2555, 2570 (continued)
Band clamp and nipples for use with Hose 2661, FC318 Band clamp FF90152–
Union
SAE 45° swivel 45° elbow 190607– Dash Size
Thread
Hose Size
A
D
Eφ
Part number 2038–4–8S /4-20 USF to 1/4-inch male pipe thread Part number 2038–6–8S 3 /4-20 USF to 3/8-inch male pipe thread 3
H
190607– 4–6S
7
/16-20
–06
2.06 1.06
.18
.33
6S
5
–06
2.18 1.18
.30
.39
/8-18
Dash Size
FF90152– 01C
–12
01C
–16
01C
–20
Gladhand Part number 190231–8 /2-inch female pipe thread
1
SAE 45° swivel 90° elbow 190608–
Dash Size
Hose Thread Size
A
D
Eφ
H
190608– 4–6S
7
/16-20
–06
1.95
.95
.18
.68
6S
5
–06
2.08 1.08
.30
.85
/8-18
Spring Guard Part number 900774–6 Fittings specified in charts can be used with or without spring guard
Band clamp for use with Hose FC252, FC352
SAE male flareless with nut and ferrule 190609– Dash Size
Thread
Hose Size
A
D
Eφ
Silicone hose clamp FF9148–
190609– 4–6S
7
–06
2.44
.97
.20
6S
9
–06
2.50
.98
.28
/16-20 /16-18
Use with FC252 Hose Dash Size
Use with FC352 Hose Dash Size
12
–08, –10
–08, –10
16
–12
–12, –14
24
–16
–16, –18, –20, –22
Dash Size
FF9148–
32
–24, –26, –28
40
–32, –36, –38
48
–40, –44
52
–48
60
–56
68
–64
Hose Size
NOTE: For correct socket part number, see page 108. All dimensions in inches.
220
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Reusable Fittings Railroad air brake hose assemblies
Reusable fittings for use with Hose 1531, 1531A
Fittings
Using 1531, 1531A Hose
Male pipe 12” Assembly Part No.
Male Pipe 458– Dash Size
Thread
Hose Size
A
D
Eφ
458– 8–10S
1
12–12S
3
12–16S
/2-14 /4-14
3
–10 –12
2.83 2.89
1.64 1.64
.46 .58
/4-14
–16
3.14
1.76
.69
16–16S
1-111/2
–16
3.33
1.95
.82
16–24S
1-111/2
–24
3.70
2.09
.95
20–24S
11/4-111/2
–24
3.73
2.12
1.28
Hose Size
“J” Length
FG1125HJH0120
Thread 1
–10
“OA”–3.28
FG1125KMK0120
3
/4-14
–16
“OA”–3.52
FG1125MMM0120
1-111/2
–16
“OA”–3.90
FG1276MPM0120
1-111/2
–24
“OA”–4.18
FG1276NPN0120
11/4-111/2
–24
“OA”–4.24
/2-14
Male pipe and male adapter 12” Assembly Part No.
Hose Size
“J” Length
FG1126HJH0120
Thread 1
–10
“OA”–4.83
FG1126KMK0120
3
/4-14
–16
“OA”–5.20
1-111/2
–16
“OA”–5.85
11/4-111/2
–24
“OA”–6.24
/2-14
FG1126MMM0120 FA2877NPN0120
Male pipe and female adapter 12” Assembly Part No.
Hose Size
“J” Length
FG1148HJH0120
1
–10
“OA”–4.72
FG1148KMK0120
3
/4-14
–16
“OA”–5.10
1-111/2
–16
“OA”–5.85
11/4-111/2
–24
“OA”–6.22
FG1148MMM0120 FA5644NPN0120
Thread /2-14
NOTE: The last four digits identify overall length (OA) of assembly. Assemblies shown above are all 12” (0120). The last digit identifies fractional lengths in eighths of an inch. When ordering change to required length. TYPICAL EXAMPLES: 18” -FG1125HJH0180 18 1/2” -FG1125HJH0184
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Reusable Fittings
Fittings
Reusable fittings
fittings for use with Teflon Hose 2807, FC186, FC465
for use with Hose FC363, FC364, FC563 Flange FC1389–*
Male Pipe FJ7292–*
Dash Size
Hose Size
A
B
0808S
–08
3.50
2.38
1212S
–12
3.88
2.75
1616S
–16
4.25
3.12
Eφ
FC1389– Dash Size
Thread
Hose Size
A
D
Eφ
FJ7292–
Male Pipe 38-190627– Dash Size
Hose Size
A
D
Eφ
1.35
.89
.16
1.54
1.08
.16
–05
1.58
1.07
.23
1
–06
1.66
1.13
.28
6–6
3
–06
1.66
1.13
.28
6–8
3
–08
1.79
1.16
.38
8–10
1
–10
2.13
1.46
.47
12–12
3
/4-14
–12
2.26
1.61
.59
16–16
1-111/2
–16
2.48
1.86
.83
20–20
11/4-111/2
–20
2.83
2.17
1.06
Eφ
Thread
38–190627–
1616S
1-111/2
–16
2.85
1.55
.81
2020S
–20
4.63
3.50
2020S
11/4-111/2
–20
3.06
1.70
1.05
2424S
–24
5.00
3.88
2–4
1
–04
2424S
11/2-111/2
–24
3.36
1.74
1.28
4.75
4–4
1
–04
3232S
2-111/2
–32
3.42
1.96
1.75
4–5
1
4–6 SAE 37° (JIC) Swivel FJ7293–*
Dash Size
Thread
3232S
–32
6.00
Ladish Tri-Clamp** FJ7295–*
Hose Size
Dash Size A
D
Eφ
FJ7293–
Hose Size
A
D
2416S
–16
2.32
.76
.81
1.98
–20
2.32
.76
1.05
1.98
Eφ
Kφ
1616S
1 /16-12
–16
2.60
1.37
.81
2020S
15/8-12
–20
2.81
1.52
1.05
2424S
–24
2.32
.76
1.28
1.98
2424S
17/8-12
–24
3.22
1.67
1.28
3232S
–32
2.31
.76
1.75
2.51
–32
3.47
1.92
1.75
3232S
1
2 /2-12
/4-18 /4-18 /4-18 /8-18 /8-18 /2-14
FJ7295– 2420S
5
/8-27
SAE 37° (JIC) swivel 63-190600– Dash Size
Hose Size
Hose Size
A
D
63–190600–
Flange Retainer FJ7294–*
Dash Size
Thread
A
D
Eφ
Kφ
FJ7294–
4*
7
/16-20
–04
1.58
1.13
5*
1
/2-20
–05
1.68
1.17
.23
6*
9
/16-18
–06
1.74
1.22
.26
8*
3
–08
1.98
1.35
.38
10*
7
/8-14
–10
2.22
1.54
.47 .59
/4-16
.16
1616S
–16
2.62
1.30
.81
2.00
12*
11/16-12
–12
2.33
1.67
2020S
–20
2.62
1.30
1.05
2.50
16*
15/16-12
–16
2.52
1.91
.83
2424S
–24
3.03
1.48
1.28
2.87
20*
15/8-12
–20
2.92
2.27
1.06
3232S
–32
3.03
1.48
1.75
3.62
Flange Retainer with Teflon Coated Nipple FJ7294–†
Dash Size
Hose Size
A
D
Eφ
Kφ
1616S
–16
2.62
1.30
.81
2.00
2020S
–20
2.62
1.30
1.05
2.50
2424S
–24
3.03
1.48
1.28
2.87
3232S
–32
3.03
1.48
1.75
3.62
FJ7294–
†Contact Aeroquip for details.
NOTE: All part numbers and corresponding dash sizes are shown. For further information when ordering crimp fittings for convoluted hose: contact your local Aeroquip distributor or look under crimp fittings in this section. *For stainless steel replace the S with C. **Tri-Clamp is a registered trademark of the Ladish Co., Tri-clover Division.
*Also supplied in stainless steel. Add suffix “C” to part number and delete prefix “63”.
All dimensions in inches.
NOTE: Sleeve part number 900578-(dash size).
NOTE: For correct socket part number, see page 108.
NOTE: For correct socket part number, see page 108.
222
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Reusable Fittings
Fittings
SAE 45° swivel 63-190990– Dash Size
Thread
Hose Size
A
D
Eφ
63–190990– 7
/16-20
–04
1.58
1.12
.16
5
1
–05
1.68
1.17
.23
6
5
–06
1.77
1.25
.28
8
3
–08
1.98
1.36
.38
10
7
/8-14
–10
2.22
1.54
.47
11/16-14
–12
2.33
1.67
.59
/2-20 /8-18 /4-16
12
SAE 37° (JIC) swivel 90° elbow 190772– Dash Size Thread
A
D
Eφ
H
.93
.09
.87
2-bolt swivel flange 63–190626–
190772-
Flange Head Hose Dia. Size
3S
3
/8-24
–03
1.27
4S
7
/16-20
–04
1.41
.95
.16
.68
5S
1
/2-20
–05
1.52
1.00
.23
.77
6S
9
/16-18
–06
1.62
1.10
.28
.85
6
2.88
–06
1.78
1.26
.28
8S
3
–08
2.03
1.41
.38
1.09
12
2.88
–12
2.07
1.42
.56
10S
7
–10
2.16
1.49
.47
1.23
16
2.88
–16
2.18
1.49
.19
10-12S
7
/8-14
–12
2.23
1.57
.46
1.23
/4-16 /8-14
11/16-12
–12
2.82
2.17
.59
1.82
12-16S 11/16-14
–16
2.87
2.22
.58
1.82
15/16-12
–16
3.10
2.49
.82
2.39
12S 45° elbow 190773– SAE 37° (JIC) swivel 190773–/FC9341–SAE 45° swivel
Hose Size
16S
Dash Size
A
Eφ
D
63–190626–
→
4
→
E
Dash Size Thread
Hose size
A
D
Eφ
H
Compression ball sleeve 38–191074–
1907733S
3
/8-24
–03
1.50
1.17
.09
.46
4S
7
/16-20
–04
1.51
1.05
.16
.33
Dash Size
Tube Size
Hose Size
A
D
Eφ
38–191074–
5S
1
/2-20
–05
1.62
1.11
.23
.36
8
–08
–08
1.66
1.04
.38
6S†
9
/16-18
–06
1.72
1.20
.28
.39
10
–10
–10
1.85
1.18
.47
8S
3
–08
2.27
1.64
.38
.55
12
–12
–12
2.08
1.41
.59
10S
7
/8-14
–10
2.46
1.79
.47
.64
12S†
11/16-12
–12
2.86
2.21
.59
.78
16S†
15/16-12
–16
3.30
2.68
.83 1.07
20S
15/8-12
–20
3.80
3.14 1.06 1.22
/4-16
SAE 45° swivel 90° elbow 190772–/FC9171– Dash Size Thread
Hose Size
A
D
Eφ
H
190772–
FC93410606S
5
–06
1.72
1.20
.28
.39
4S
7
/16-20
–04
1.41
.95
.16
.68
1212S
1
–12
2.86
2.21
.59
.78
5S
1
–05
1.52
1.00
.23
.77
8S
3
–08
2.03
1.41
.38
1.09
10S
7
–10
2.16
1.49
.47
1.23
/8-18
1 /16-14
† SAE 37° (JIC) swivel only.
/2-20 /4-16 /8-14
FC9171– 0606S 1212S
5
/8-18
–06
1.62
1.10
.28
.85
11/16-14
–12
2.80
2.19
.59
1.82
SAE ball sleeve* 190718– Dash Size
Thread
Hose Size
A
D
Eφ
190718– 8S
11/16-20
–08
2.07
1.44
.38
10–8S
13/16-18
–08
2.07
1.44
.38
10S
13/16-18
–10
2.16
1.49
.48
12S
1-18
–12
2.42
1.76
.59
fittings continued on page 224.
NOTE: For correct socket part number, see page 108. *Some B-W compressor adapters require special mating nuts. For 13/16”–18 thread size for 1/2” O.D. Tubing, using fitting 190718–10–8S with 2807-8 Hose. For special thread size 7/8”–18, use fitting 190742–10S with 2807–10 Hose. NOTE: Sleeve part number is 900568–(dash size) All dimensions in inches.
223
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Reusable Fittings
Fittings
fittings
fittings
for use with Teflon Hose 2807, FC186, FC465
for use with Teflon Hose 2808
SAE male inverted flare 45° elbow FC9063– Dash Size
Thread
Hose Size
A
D
Eφ
190742– 10S
7
/8-18
–10
2.16
1.49
Hose Size
A
D
Eφ
H
FC9063–
Special ball sleeve* 1970742– Dash Size
Thread
.48
0505S
1
–05
2.46 1.94 .23
.96
Dash Size
0506S
1
–06
2.50 1.97 .21
.96
38–190628–
0606S
5
–06
2.50 1.97 .28
.96
0808S
3
–08
2.66 2.04 .38
.93
1010S
7
/8-18
–10
2.96 2.29 .47 1.03
11/16-16
–12
3.10 2.44 .59 1.10
1212S
/2-20 /2-20 /8-18 /4-18
Male pipe 38–190628– Hose Thread Size A
D
Eφ
6–8
3
–08
1.91 1.32
.35
8–10
1
–10
2.12 1.55
.44
12–12
3
/4-14
–12
2.40 1.63
.56
16–16
1-111/2
–16
2.63 1.86
.83
20–20
11/4-111/2
–20
3.05 2.09 1.06
24–24
11/2-111/2
–24
3.16 2.20 1.28
/8-18 /2-14
SAE male inverted flare Straight FC9062– Dash Size
Thread
Hose Size
A
D
Eφ
FC9062– 0404S
7
/16-24
–04
2.13
1.66
.16
0505S
1
–05
2.17
1.66
.23
0506S
1
–06
2.21
1.69
.21
0606S
5
–06
2.21
1.69
.28
0808S
3
–08
2.47
1.84
.38
1010S
7
1212S
/2-20 /2-20 /8-18 /4-18
SAE 37° (JIC) swivel 63–190535– Dash Size
SAE male inverted flare 90° elbow 190950– Dash Size
Hose Thread Size
A
D
Eφ
Hose Size
A
D
Eφ
63–190535– H
8
3
–08
2.07
1.48
.35
10
7
/8-14
–10
2.22
1.64
.44
12
11/16-12
–12
2.46
1.70
.56
2.08 1.57 .23 1.69
16
15/16-12
–16
2.66
1.90
.83
–06
2.12 1.60 .21 1.69
20
15/8-12
–20
3.14
2.19 1.06
5
–06
2.12 1.60 .28 1.73
24
17/8-12
–24
3.38
2.42 1.28
3
–08
2.32 1.69 .38 1.74
/8-18
–10
2.66 1.99 .47 2.21
11/16-16
–12
2.73 2.07 .59 2.35
/8-18
–10
2.78
2.11
.47
190950–
11/16-16
-12
3.02
2.37
.59
4S
7
/16-24
–04
2.04 1.57 .16 1.69
5S
1
–05
5-6S
1
6S 8S 10S
7
12S
Thread
/2-20 /2-20 /8-18 /4-18
/4-16
NOTE: Sleeve part number is 900515-(dash size).
NOTE: Sleeve part number is 900568-(dash size)
*Some B-W compressor adapters require special mating nuts. For 13/16”-18 thread size for 1/2” O.D. Tubing, use fitting 190718–10–8S with 2807-8 Hose. For special thread size 7/8”-18, use fitting 190742–10S with 2807–10 Hose. NOTE: Sleeve part number is 900568-(dash size). NOTE: For correct socket part number, see page 108. All dimensions in inches.
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Split Flanges, Kits & O-Rings Flange Dash Size
Maximum Operating Pressure* (PSI)
Recommended Bolt Torque (lb-in.)
1.50
1.19
–08
5000
175–225
1.88
1.50
–12
5000
225–350
2.06
1.75
–16
5000
325–425
2.31
2.00
–20
4000
425–550
2.75
2.38
–24
3000
550–700
3.06
2.81
–32
3000
650–800
3.50
3.31
–40
2500
950–1100
4.19
4.00
–48
2000
1650–1800
1.59
1.25
–08
6000
175–225
Split flanges
2.00
1.63
–12
6000
300–400
Aeroquip has standard pressure series (code 61) and high pressure series (code 62) split flange components in kit form that save time in selecting and ordering. Each kit includes two flange halves, 4 grade 8 hex bolts, 4 lock washers and an O-Ring. The standard kit has a Buna-N 90 durometer O-Ring that is compatible with petroleum and water base hydraulic fluids. Optional kits contain EPR and Viton O-Rings for applications where fluid compatibility or high temperatures require other than Buna-N O-Rings.
2.25
1.88
–16
6000
500–600
2.62
2.12
–20
6000
750–900
3.12
2.50
–24
6000
1400–1600
3.81
3.12
–32
6000
2400–2600
Code 61
Code 62
*Per SAE J518c standard.
Two methods can be used to determine the flange dash size and code. The first is by measuring the flange head diameter on the fitting itself (the “K” dimension). The second is by measuring the “A” dimension on the flange or the flange port. Either will determine the dash size and the code since these dimensions are exclusive to either code 61 or code 62 split flange kits. See chart for these dimensions.
Assembly procedure
In some cases, split flange (ORS) fittings are available for hoses which exceed the pressures listed; when ordering fittings or hose assemblies, the terminal end performance rating may reduce the overall rating of the assembly.
How to Order:
Many leakage problems can be avoided if the split flanges are properly assembled. To properly assemble: 1. Clean all mating surfaces. 2. Lubricate the O-Ring. 3. Partially tighten each bolt in rotation until all are fully tightened to the recommended torque value.
1. Determine the dash size and the code. 2. Select O-Ring for fluid compatibility. 3. Order by kit number shown on page 226.
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Fittings
“K” Flange Head Diameter (inches)
“A” Dimension (inches)
Split Flanges, Kits, O-Rings
Fittings
All dimensions in inches.
Part Number
Flange Nominal Flange Dash Flange Head Size Size Dia.
A
D
Eø
G
Kit Number
FF593–(size) Includes: 2 Flange halves (449-74446) 4 Grade 8 Hex bolts (FF9442) 4 Lock Washers (210104) 1 O-Ring (FF9446) (Viton kit part number, FF687–size) (EPDM kit part number, FF688–size)
449–74446–08
–08
1
1.19
1.50
.34
.34
.50
449–74446–12
–12
3
/4
1.50
1.88
.44
.41
.56
449–74446–16
–16
1
1.75
2.06
.52
.41
.62
449–74446–20
–20
1
1 /4
2.00
2.31
.59
.47
.56
449–74446–24
–24
11/2
2.38
2.75
.70
.53
.62
449–74446–32
–32
2
2.81
3.06
.84
.53
.62
449–74446–40
–40
21/2
3.31
3.50
1.00
.53
.75
449–74446–48
–48
3
4.00
4.19
1.22
.66
.88
FC3425–12–449
–12
/4
1.63
2.00
.47
.42
.75
FC3425–16–449
–16
1
1.88
2.25
.55
.50
.94
FC3425–20–449
–20
11/4
2.12
2.62
.62
.60
1.06
FC3425–24–449
–24
1
1 /2
2.50
3.12
.72
.66
1.19
FC3425 Zinc plated yellow, chromate finish, high pressure 6000 psi series – 2 required
FC3425–32–449
–32
2
3.12
3.81
.88
.78
1.44
Split Flange Half – Equivalent performance to SAE J518c Code 61
FC2713–16–170
–16
1
1.75
2.06
.52
.41
.70
FC2713–20–170
–20
11/4
2.00
2.31
.59
.47
.70
FC2713–24–170
–24
11/2
2.38
2.75
.70
.53
.76
FC2119–12–449
–12
/4
1.88
.88
3
FC2119–16–449
–16
1
2.06
1.03
3
FC2119–20–449
–20
11/4
2.31
1.19
FC2119–24–449
–24
1
1 /2
2.75
1.41
1
FC2119–32–449
–32
2
3.06
1.69
1
FC2119–40–449
–40
21/2
3.50
2.00
1
Split Flange Half – SAE J518c Code 61
449-74446 Zinc plated yellow, chromate finish standard series – 2 required
Split Flange Half – SAE J518c Code 62
/2
3
FC2713 Powdered metal, zinc plated yellow chromate finish – 2 required 3
/8-16
4 Hole Flange* – SAE J518c Code 61
FC2119 Zinc plated, yellow chromate finish standard series
*Available without threaded holes, consult Aeroquip for part number.
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/8-16
7
/16–14 /2-13 /2-13 /2-13
FF595–(size) Includes: 2 Flange halves (FC3425) 4 Grade 8 Hex bolts (FF9442) 4 Lock Washers (210104) 1 O-Ring (FF9446) (Viton kit part number, FF689–size)
FF824–(size) Includes: 2 Flange halves (FC2713) 4 Grade 8 Hex bolts (FF9442) 4 Lock Washers (210104) 1 O-Ring (FF9446)
O-Rings O-Rings for SAE J518 Split Flange Fittings
Material
FF9016
Operating Temperature Range
Flange Dash Size
210
08
1
214
12
3
219
16
222
20
/4
.984
.139
1
1.296
.139
11/4
1.484
.139 .139
FF9446 (Standard)
90 durometer Buna-N
–40°F to +250°F (–40°C to +121°C)
225
24
11/2
1.859
228
32
2
2.234
.139
22046
90 durometer Viton
–15°F to +400°F (–25°C to +205°C)
232
40
21/2
2.734
.139
237
48
3
3.359
.139
O-Rings for Bump Tube O-Ring Seal and O-Ring Pilot Fittings Operating Temperature Range
Material
FF9508 (Standard)
90 durometer Buna-N
–40°F to +250°F (–40°C to +121°C)
FF9016
80 durometer EPDM
–65°F to +300°F (–55°C to +150°C)
22546
O-Ring Dash Size Designation
Sta¯ plok Dash Size
A
E
04
04
.236
.079
06
06
.394
.079
08
08
.512
.098
12
12
.748
.098
16
16
.984
.098
20
20
1.299
.098
24
24
1.575
.118
32
32
1.968
.118
Backup Rings and Staples for Sta¯ plok Fittings Backup Ring Part Number
Staple Part Number
O-Ring Part Number
O-Ring Pilot Dash Size
A
E
22546–11
–06
.301
.07
22546–13
–08
.426
.07
22546–15
–10
.551
.07
22546–17
–12
.676
.07
Material: Chloroprene (Neoprene) Durometer: 72 Temperature Range: –65ºF to +300°F
O-Rings Seal Kit Part No. FF10280-01 Includes metal box, O-Rings for ORS –4 through –24, O-Ring boss –04 through –32, Split flange –08 through –32, 24 packages with twelve 90 durometer nitrile O-Rings per package. Packages can be ordered individually by part number listed. Individual Package Part Number (12 O-Rings Ea.)
Individual O-Ring Part Number
–04
FF10266–01–11
FF9446–11
–06
FF10266–01–12
FF9446–12
–08
FF10266–01–14
FF9446–14
–10
FF10266–01–16
FF9446–16
–12
FF10266–01–18
FF9446–18
–16
FF10266–01–21
FF9446–21
–20
FF10266–01–25
FF9446–25
–24
FF10266–01–29
FF9446–29
Connection Size
ORS*
Sta¯ plok Fitting Size
–04
FF9509–04
FF9672–04S
04
–04
FF10273–01–04
22617–4
–06
FF9509–06
FF9672–06S
06
–05
FF10273–01–05
22617–5
08
–06
FF10273–01–06
22617–6
–08
FF10273–01–08
22617–8
–10
FF10273–01–10
22617–10
–08 FF9672
E .139
–65°F to +300°F (–55°C to +150°C)
O-Ring Base Number
FF9509
A .734
/2
80 durometer EPDM
O-Rings for Sta¯ plok Fittings
Hose Size
Nominal Flange Size
FF9509–08
FF9672–08S
O-Ring Boss
–12
FF9509–12
FF9672–12S
12
–16
FF9509–16
FF9672–16S
16
–12
FF10273–01–12
22617–12
20
–16
FF10273–01–16
22617–16
–20
FF10273–01–20
22617–20
–24
FF10273–01–24
22617–24
–32
FF10273–01–32
22617–32
–08
FF10266–01–210
FF9446–210
–12
FF10266–01–214
FF9446–214
–16
FF10266–01–219
FF9446–219
–20
FF10266–01–222
FF9446–222
–24
FF10266–01–225
FF9446–225
–32
FF10266–01–228
FF9446–228
–20 –32
FF9509–20 FF9509–32
FF9672–20S FF9672–32S
32
Split Flange
*For ORS O-Ring Kit order part number: FF10265-01, only includes ORS O-Rings.
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Fittings
O-Ring Base Number
O-Ring Dash Size Designation
Fittings
O-Rings Designating Separate SAE Boss O-Rings
Designating Separate ORS O-Rings
To order Aeroquip O-Rings separately without fittings specify the size and material by using the O-Ring base number and dash size. The charts below offer a simple method to assure the correct O-Ring for your application.
To order Aeroquip O-Rings separately without fittings specify the size and material by using the O-Ring designator and O-Ring base number. The charts below offer a simple method to assure the correct O-Ring for your application.
O-Ring Base Number 22617 (Standard) 22033
22068 22012
Operating Temperature Range
ORS O-Ring Base Number
90 Durometer Buna–N Nitrile Rubber
–30°F to +250°F (–34°C to +121°C)
FF9446 (Standard)
EPR Ethylene Propylene Rubber Viton Fluoroelastomer
–65°F to +212°F (–55°C to +100°C)
FF9807
–15°F to +400°F (–25°C to +205°C)
22046
–65°F to +225°F (–55°C to +107°C)
FF9855
Material
Buna–N, Low Temperature Nitrile Rubber
Material
Operating Temperature Range
90 Durometer Buna–N Nitrile Rubber
–40°F to +250°F (–40°C to +121°C)
EPR Ethylene Propylene Rubber Viton Fluoroelastomer
–65°F to +300°F (–55°C to +150°C)
–65°F to +225°F (–55°C to +107°C)
22546
Buna–N, Low Temperature Nitrile Rubber Neoprene
O-Ring Size Designation
ORS Tube Size
–15°F to +400°F (–25°C to +205°C)
–65°F to +300°F (–55°C to +150°C)
O-Ring Dash Size
Tube Size
A
E
–04
–04 (1/4)
.351
.072
–06
–06 (3/8)
.468
.078
–08
–08 (1/2)
.644
.087
–10
–10 (5/8)
.755
.097
A
E
–12
–12 (3/4)
.924
.116
–11
–04
.301
.07
–16
–16 (1)
1.171
.116
–12
–06
.364
.07
–20
–20 (11/4)
1.475
.118
–14
–08
.489
.07
–24
–24 (11/2)
1.720
.118
–16
–10
.614
.07
–18
–12
.739
.07
–21
–16
.926
.07
–25
–20
1.176
.07
–29
–24
1.489
.07
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ASSEMBLY INSTRUCTIONS HOSE and REUSABLE FITTINGS
Part Number
Page
302A . . . . . . . . . . . . . . 236, 303 . . . . . . . . . . . . . . 236, 624 . . . . . . . . . . . . . . . . . . 1206 . . . . . . . . . . . . . . . . . . 1208 . . . . . . . . . . . . . . . . . . 1210 . . . . . . . . . . . . . . . . . . 1212 . . . . . . . . . . . . . . . . . . 1214 . . . . . . . . . . . . . . . . . . 1219 . . . . . . . . . . . . . . . . . . 1503 . . . . . . . . . . . . . . . 236, 1508 . . . . . . . . . . . . . . . . . . 1525 . . . . . . . . . . . . . . . . . . 1529 . . . . . . . . . . . . . . . . . . 1531 . . . . . . . . . . . . . . . . . . 1531A . . . . . . . . . . . . . . . . . 1540 . . . . . . . . . . . . . . 236, 2550 . . . . . . . . . . . . . . . . . . 2554 . . . . . . . . . . . . . . . . . . 2555 . . . . . . . . . . . . . . . . . . 2556 . . . . . . . . . . . . . . . . . . 2565 . . . . . . . . . . . . . . . . . . 2570 . . . . . . . . . . . . . . . . . . 2575 . . . . . . . . . . . . . . . . . . 2580 . . . . . . . . . . . . . . 236, 2651 . . . . . . . . . . . . . . 236,
241 241 244 235 235 235 235 235 235 241 238 237 236 239 239 241 239 239 239 237 237 239 237 241 241
Part Number
Page
2661 . . . . . . . . . . . . . . . . . . 2766 . . . . . . . . . . . . . . . . . . 2781 . . . . . . . . . . . . . . . . . . 2807 . . . . . . . . . . . . . . . . . . 2808 . . . . . . . . . . . . . . . . . . 4007 . . . . . . . . . . . . . . . . . . 4010 . . . . . . . . . . . . . . . . . . 4013 . . . . . . . . . . . . . . . . . . 222005 . . . . . . . . . . . . . . . . 222022 . . . . . . . . . . . . . . . . 222070 . . . . . . . . . . . . . . . . 900564 . . . . . . . . . . . . . . . . 900705 . . . . . . . . . . . . . . . . 900952 . . . . . . . . . . . . . . . . AE13702–003 . . . . . . . . . . . FC136 . . . . . . . . . . . . . . . . . FC186 . . . . . . . . . . . . . . . . . FC195 . . . . . . . . . . . . . . . . . FC202 . . . . . . . . . . . . . 236, FC211 . . . . . . . . . . . . . . . . . FC212 . . . . . . . . . . . . . . . . . FC234 . . . . . . . . . . . . . 236, FC250A . . . . . . . . . . . . . . . . FC252 . . . . . . . . . . . . . . . . . FC300 . . . . . . . . . . . . . 236,
241 236 236 240 240 235 235 235 244 244 230 243 243 243 230 238 240 236 241 238 238 241 238 243 241
Part Number
Page
FC310 . . . . . . . . . . . . . . . . . 236 FC318 . . . . . . . . . . . . . . . . . 241 FC321 . . . . . . . . . . . . . 236, 241 FC324 . . . . . . . . . . . . . . . . . 238 FC332 . . . . . . . . . . . . . . . . . 237 FC350 . . . . . . . . . . . . . 236, 241 FC352 . . . . . . . . . . . . . . . . . 243 FC355 . . . . . . . . . . . . . 236, 241 FC363 . . . . . . . . . . . . . . . . . 242 FC364 . . . . . . . . . . . . . . . . . 242 FC372 . . . . . . . . . . . . . . . . . 239 FC373 . . . . . . . . . . . . . . . . . 239 FC465 . . . . . . . . . . . . . . . . . 240 FC510 . . . . . . . . . . . . . . . . . 236 FC558 . . . . . . . . . . . . . 236, 241 FC563 . . . . . . . . . . . . . . . . . .242 FC1586 . . . . . . . . . . . . . . . . 235 FC1941 . . . . . . . . . . . . . . . . 235 FC2383 . . . . . . . . . . . . . . . . 235 FC2542 . . . . . . . . . . . . . . . . 235 FC2642 . . . . . . . . . . . . . . . . 235 FC2652 . . . . . . . . . . . . . . . . 235 GH493 . . . . . . . . . . . . . . . . .238 GH663 . . . . . . . . . . . . . . . . .238 GH793 . . . . . . . . . . . . . . . . .238
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Description
Page
Accessories End dip . . . . . . . . . . . Firesleeve . . . . . . . . . Internal support coils Lube . . . . . . . . . . . . . Protective coils . . . . . Protective springs . . Assembly tips . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
. 230 . 244 . 244 . 230 . 243 . 243 . 231
Cleaning, inspection, testing . . . . . . . . . . . . . . . 234 Hose Air brake . . . . . . . . . . 239, 241 Engine . . . . . . . . . . . . 239, 241 Four spiral wire . . . . . . . . 238 Hi-Pac® . . . . . . . . . . . . . . . 236 Hydraulic . . . . . . . . . . 236, 241 LPG . . . . . . . . . . . . . . 236, 241 Multiple textile . . . . . 236, 241 Polyon™ . . . . . . . . . . . . . . 239 Railroad . . . . . . . . . . . . . . 239 Refrigeration . . . . . . . 236, 241 Silicone . . . . . . . . . . . . . . . 243 Single wire . . . . . . . . 236, 241 SOCKETLESS™ . . . . . . . . . 237 Suction . . . . . . . . . . . . . . . 241 Teflon . . . . . . . . . . . . . . . . 242 Thru-the-cover . . . . . . . . . 238 Two wire braid . . . . . . . . . 236 SAE recommendations . . 232 Service life factors . . . . . . 233 Socket data . . . . . . . . . . . . 235 Technical data . . . . . . 231–234
229
Assembly Instructions Hose and Reusable Fittings
Fluid Conveying Products
Assembly Instructions Hose and Reusable Fittings
Aeroquip Hose and Fittings are easily assembled in the shop or in the field. This includes reusable fittings of the screw together type, SOCKETLESS™ type, “super gem”®, segmented type and the suction hose nipple and clamp. Internal support coils and external coils and sleeves are also easily assembled in minutes. Factory assembled reusable and crimped hose assemblies are also available. For information, contact your local Aeroquip Distributor or Aeroquip Corporation, Americas Industrial Division, 1695 Indian Wood Circle, Maumee, OH 43537. The following pages contain complete information for assembling hose lines. Aeroquip has an extensive distributor organization, throughout the world, which maintains an inventory of hose and fittings and the necessary assembly equipment to service your needs at all times. Please call the distributor in your area. He is listed in the Yellow Pages.
AE13702–003 End Dip Use Aeroquip End Dip to prevent firesleeves from wicking. It is a specially developed liquid compound which solidifies to protect the ends of the firesleeve and provides a neater appearing assembly. Available in quart cans.
222070 Hose assembly lube
Very little space is required to maintain an adequate support of hose and fittings to meet your needs. Replacement hose lines can be assembled in minutes which eliminates lengthy downtime of equipment.
A specially compounded lubricant superior to any other lubricant used in hose assembly work. Available in pints or gallons. Use for either hand or machine assembly. NOTE: Not to be used with green cover fire resistant hydraulic fluid hoses. Part numbers: pint 222070, gallon 222070–8.
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Assembly Tips
Assembly tips Assembly terms
Assembly Instructions Hose and Reusable Fittings
• Skive—Strip, as to strip-off a thin cover of material. • Dash Size—The hose or fitting size expressed in 1 ⁄ 16 of an inch. The numerator of a fraction whose denominator is 16. Example: –8 or –08 is 8⁄ 16” = 1 ⁄ 2”. • Nipple—The part of a hose fitting that goes into the hose tube. • Socket—The part of a hose fitting that goes over the hose cover or reinforcement. Reference page 235. • Mandrel—A round, properly sized, steel bar used for support during assembly of the fitting or skiving the hose cover. • Annular—A groove that is not helical like a screw thread.
Reusable fitting tips to remember for easy assembly • Part numbers and dash sizes are indicated on fitting sockets. • It is essential the fitting be mated with a compatible hose style with the same dash size. See Socket Data page 235. • Reusable fittings that have a notch in the socket serve as a reference for the cover skiving length. • Familiarize yourself with the assembly instructions before you start to make an assembly. • For hoses that require skiving, be sure to skive the hose to the proper length and down to the wire reinforcement. • Use Aeroquip 222070 hose assembly lube liberally on both the inside of the hose and on the fitting nipple. (Check for compatibility.) • Always cut hose square by using a sharp instrument (hacksaw or cutoff wheel). • For volume production of hose assemblies, use Aeroquip Assembly Equipment.
Cutting the hose 1. To determine the “J” length (cut length of hose) from “OA” (overall length) deduct “D” dimensions of both end fittings. Consult reusable fitting information pages for “D” dimensions. For hose assemblies with SOCKETLESS® fittings, add 1 ⁄ 2” to “J” length. Tip: If the old Aeroquip assembly was the right length, simply remove the hose fittings and measure the hose. 2. Cut the hose square. Use a cut-off wheel or finetooth hacksaw. 3. Clean the hose bore. Blow out shavings with shop air or flush with a solvent compatible with the hose construction. Caution: Follow proper safety procedures.
Phase angle (offset) When making double elbow assemblies, the following steps should be followed to obtain the desired angle between elbows. Tighten both elbows to maximum allowable gap between socket and nipple hex. Start to position for relative angle between elbows. Finish assembly by adjusting both elbows. Backing off to get desired angle should be avoided.
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Technical Data
Assembly Instructions Hose and Reusable Fittings
Selection, installation and maintenance of hose and assemblies — SAE J1273 November 1991 SAE recommended practice The following recommendations on selection, installation and maintenance of hose assemblies was established by the S.A.E. in 1991. Please read these general instructions carefully. More detailed information on many of these subjects is covered in this catalog. 1. Scope—Hose (also includes hose assemblies) has a finite life and there are a number of factors which will reduce its life. This recommended practice is intended as a guide to assist system designers and/or users in the selection, installation, and maintenance of hose. The designers and users must make a systematic review of each application and then select, install, and maintain the hose to fulfill the requirements of the application. The following are general guidelines and are not necessarily a complete list. WARNING: IMPROPER SELECTION, INSTALLATION, OR MAINTENANCE MAY RESULT IN PREMATURE FAILURES, BODILY INJURY, OR PROPERTY DAMAGE. 2. References 2.1 Applicable Documents—The following publications form a part of this specification to the extent specified herein. The latest issue of SAE publications shall apply. 2.1.1 SAE PUBLICATIONS—Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. J516—Hydraulic Hose Fittings J517—Hydraulic Hose 3. Selection—The following is a list of factors which must be considered before final hose selection can be made. 3.1 Pressure—After determining the system pressure, hose selection must be made so that the recommended maximum operating pressure is equal to or greater than the system pressure. Surge pressures higher than the maximum operating pressure will shorten hose life and must be taken into account by the hydraulic designer.
and vibration. Use of swivel-type fittings or adapters may be required to insure no twist is put into the hose. Unusual applications may require special testing prior to hose selection. 3.9 Abrasion—While hose is designed with a reasonable level of abrasion resistance, care must be taken to protect the hose from excessive abrasion which can result in erosion, snagging and cutting of the hose cover. Exposure of the reinforcement will significantly accelerate hose failure. 3.10 Proper End Fitting—Care must be taken to insure proper compatibility exists between the hose and coupling selected based on the manufacturer’s recommendations substantiated by testing to industry standards such as SAE J517. End fitting components from one manufacturer are usually not compatible with end fitting components supplied by another manufacturer (i.e., using a hose fitting nipple from one manufacturer with a hose socket from another manufacturer). It is the responsibility of the fabricator to consult the manufacturer’s written instructions or the manufacturer directly for proper end fitting componentry. 3.11 Length—When establishing proper hose length, motion absorption, hose length changes due to pressure, as well as hose and machine tolerances must be considered. 3.12 Specifications and Standards—When selecting hose, government, industry and manufacturers’ specifications and recommendations must be reviewed as applicable. 3.13 Hose Cleanliness—Hose components vary in cleanliness levels. Care must be taken to insure that the assemblies selected have an adequate level of cleanliness for the application. 3.14 Electrical Conductivity—Certain applications require that hose be nonconductive to prevent electrical current flow. Other applications require the hose to be sufficiently conductive to drain off static electricity. Hose and fittings must be chosen with these needs in mind.
3.2 Suction—Hoses used for suction applications must be selected to insure the hose will withstand the negative pressure of the system.
4. Installation—After selection of proper hose, the following factors must be considered by the installer.
3.3 Temperature—Care must be taken to insure that fluid and ambient temperatures, both static and transient, do not exceed the limitations of the hose. Special care must be taken when routing near hot manifolds.
4.1 Pre-Installation Inspection—Prior to installation, a careful examination of the hose must be performed. All components must be checked for correct style, size and length. In addition, the hose must be examined for cleanliness, I.D. obstructions, blisters, loose cover, or any other visible defects.
3.4 Fluid Compatibility—Hose selection must assure compatibility of the hose tube, cover and fittings with the fluid used. Additional caution must be observed in hose selection for gaseous applications. 3.5 Size—Transmission of power by means of pressurized fluid varies with pressure and rate of flow. The size of the components must be adequate to keep pressure losses to a minimum and avoid damage to the hose due to heat generation or excessive turbulence. 3.6 Routing—Attention must be given to optimum routing to minimize inherent problems. 3.7 Environment—Care must be taken to insure that the hose and fittings are either compatible with or protected from the environment to which they are exposed. Environmental conditions such as ultraviolet light, ozone, salt water, chemicals, and air pollutants can cause degradation and premature failure and, therefore, must be considered. 3.8 Mechanical Loads—External forces can significantly reduce hose life. Mechanical loads which must be considered include excessive flexing, twist, kinking, tensile or side loads, bend radius,
4.2 Follow Manufacturers’ Assembly Instructions—Hose assemblies may be fabricated by the manufacturer, an agent for or customer of the manufacturer, or by the user. Fabrication of permanently attached fittings to hydraulic hose requires specialized assembly equipment. Field-attachable fittings (screw style and segment clamp style) can usually be assembled without specialized equipment although many manufacturers provide equipment to assist in the operation. SAE J517 hose from one manufacturer is usually not compatible with SAE J516 fittings supplied by another manufacturer. It is the responsibility of the fabricator to consult the manufacturer’s written assembly instructions or the manufacturers directly before intermixing hose and fittings from two manufacturers. Similarly, assembly equipment from one manufacturer is usually not interchangeable with that of another manufacturer. It is the responsibility of the fabricator to consult the manufacturer’s written instructions or the manufacturer directly for proper assembly equipment. Always follow the manufacturer’s instructions for proper preparation and fabrication of hose assemblies.
4.3 Minimum Bend Radius—Installation at less than minimum bend radius may significantly reduce hose life. Particular attention must be given to preclude sharp bending at the hose/fitting juncture. 4.4 Twist Angle and Orientation—Hose installations must be such that relative motion of machine components produces bending of the hose rather than twisting. 4.5 Securement—In many applications, it may be necessary to restrain. protect, or guide the hose to protect it from damage by unnecessary flexing, pressure surges, and contact with other mechanical components. Care must be taken to insure such restraints do not introduce additional stress or wear points. 4.6 Proper Connection of Ports—Proper physical installation of the hose requires a correctly installed port connection while insuring that no twist or torque is put into the hose. 4.7 Avoid External Damage—Proper installation is not complete without insuring that tensile loads, side loads, kinking, flattening, potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated. 4.8 System Check Out—After completing the installation, all air entrapment must be eliminated and the system pressurized to the maximum system pressure and checked for proper function and freedom from leaks. NOTE: Avoid potential hazardous areas while testing. 5. Maintenance—Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance program. Frequency should be determined by the severity of the application and risk potential. A maintenance program should include the following as a minimum. 5.1 Hose Storage—Hose products in storage can be affected adversely by temperature, humidity, ozone, sunlight, oils, solvents, corrosive liquids and fumes, insects, rodents and radioactive materials. Storage areas should be relatively cool and dark and free of dust, dirt, dampness and mildew. 5.2 Visual Inspection—Any of the following conditions requires replacement of the hose: (a) Leaks at fitting or in hose (leaking fluid is a fire hazard) (b) Damaged, cut, or abraded cover (any reinforcement exposed) (c) Kinked, crushed, flattened, or twisted hose (d) Hard, stiff, heat cracked or charred hose (e) Blistered, soft, degraded, or loose cover (f) Cracked, damaged, or badly corroded fittings (g) Fitting slippage on hose 5.3 Visual Inspection—The following items must be tightened, repaired, or replaced as required: (a) Leaking port conditions (b) Clamps, guards, shields (c) Remove excessive dirt buildup (d) System fluid level, fluid type, and any air entrapment 5.4 Functional Test—Operate the system at maximum operating pressure and check for possible malfunctions and freedom from leaks. NOTE: Avoid potential hazardous areas while testing. 5.5 Replacement Intervals—Specific replacement intervals must be considered based on previous service life, government or industry recommendations, or when failures could result in unacceptable down time, damage, or injury risk.
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Service Life Factors Service life factors
1. Operating pressure Aeroquip hose lines are rated for continuous operation at the maximum operating pressure specified for the hose. Generally, the operating pressure is one-fourth the hose minimum burst pressure. 2. Pressure surges Almost all hydraulic systems develop pressure surges which may exceed relief valve settings. Exposing the hose to surge pressure above the maximum operating pressure will shorten hose life and must be considered. A surge (rapid and transient rise in pressure) will not be indicated on many common pressure gauges but can be measured on an Aeroquip Hydrauliscope®. In systems where surges are severe, select a hose with a higher maximum operating pressure. 3. Burst pressure These are test values only and apply to hose assemblies that have not been used and have been assembled for less than 30 days. 4. High pressure High pressure gaseous systems especially over 250 psi are very hazardous and should be adequately protected from external shock and mechanical or chemical damage. They should also be suitably protected to prevent whip-lash action in the event of failure. 5. Operating temperatures Operating temperatures specified refer to the maximum temperature of the fluid or gas being conveyed. High heat conditions may have an adverse effect on hoses due to degradation of the rubber which will limit hose usefulness and reduce fitting retention. In some cases the fluid being conveyed will slow down this degradation whereas other fluids may accelerate it. Therefore, the maximum temperature of each hose does not apply to all fluids or gases. Continuous use at maximum tempera-
10. Vacuum service Maximum negative pressures shown for hoses –16 and larger and suitable only for hose which has suffered no external damage or kinking. If greater negative pressures are required for –16 and larger hoses, the use of an internal support coil is recommended. Vacuum service is not recommended for double 6. Ambient temperatures wire braid or 4 and 6 spiral wire reinVery high or low ambient (outside of forced hose. If vacuum data is not given hose) temperatures will affect cover for a hose, Aeroquip does not recomand reinforcement materials, thus mend it for a vacuum application. reducing the life of the hose. 11. Phosphate ester base fluid Ambient temperatures in conjunction No petroleum-based oils should conwith internal temperatures are also an tact the tube of a synthetic rubber hose, important factor. For specific recom- if the hose is recommended only for mendations, please consult Aeroquip. phosphate ester base hydraulic fluid. Aeroquip AQP Hose compounds are 7. Bend radius compatible with many industrial phosRecommended minimum bend radii phate ester base hydraulic fluids and all are based on maximum operating pres- straight petroleum based oils. sures with no flexing of the hose. Safe operating pressure decreases when bend radius is reduced below the rec- 12. Textile braid (SOCKETLESS™) low ommended minimum. Flexing the hose pressure hose to less than the specified minimum This hose is not recommended for bend radius will reduce hose life. impulsing hydraulic applications or permanent piping in residential or com8. Electrical conductivity mercial buildings. Textile reinforced thermoplastic hoses are available for electrically noncon- 13. Hose fittings ductive applications. Aeroquip manufactures hose fittings to meet applicable SAE standards. It is posFor applications requiring electrical iso- sible to select a fitting with a connecting lation by the hose, Aeroquip non-con- end that has a performance rating lower ductive hose has a leakage factor of than the hose rating. In selecting hose fitless than 50 microamperes. By SAE tings, please consider the performance J517 standard, this is considered a safe rating of the connecting end. level of conductivity. IMPORTANT An orange polyurethane cover identi- Hose assembly inspection fies Aeroquip nonconductive hose. This Hose assemblies in service should be cover is not perforated, in order to pre- inspected frequently for leakage, kinkvent moisture from entering the hose ing, corrosion, abrasion, or any other and affecting its overall conductivity. signs of wear or damage. Hose assemblies that are worn or damaged should For added protection against moisture be removed from service and replaced absorption in transit, Aeroquip nonimmediately. conductive hose in bulk is shipped with cap seals on both ends. To maintain minimum levels of conductivity, cap seals must be placed on Aeroquip nonconductive bulk hose at all times. 9. Chemical resistance Consider the chemical resistance of the fitting, O-Ring, hose cover and tube stock. Covers are resistant to mildew, cleaning solvents, oils and fuels.
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Assembly Instructions Hose and Reusable Fittings
Hose assemblies, like other products, have a finite service life. The actual service life of a given hose assembly in a given application is dependent on many variable factors, including those below.
tures together with maximum pressures should always be avoided. Continuous use at near the maximum temperature rating will cause a deterioration of physical properties of the tube and cover of most hoses. This deterioration will reduce the service life of the hose.
Technical Data
Assembly Instructions Hose and Reusable Fittings
Cleaning, inspection, testing, and storage of hose assemblies
Clean
Inspect
Maintenance Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or any other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. Clean Clean assembly by blowing out with clean compressed air. Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at +150째F maximum may be used. Consult Aeroquip for special cleaning equipment. Inspect Examine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely. Check the layline of the hose to be sure that the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean.
Proof test (hydrostatic)
Proof test (pneumatic)
CAUTION: Testing should be conducted in approved test stands with adequate guards to protect the operator. (See Assembly Equipment for Aeroquip Proof Test Stands.) Proof test (pneumatic) Hose assemblies intended for gas or air service should be tested with air or nitrogen at 100 psi with the assembly immersed in water. Random bubbles may appear over the hose and fitting area when assembly is first pressurized. This should not be construed as a defect. However, if the bubbles persist in forming at a steady rate at any particular point on the hose, the assembly should be rejected. CAUTION: Testing should be conducted in approved test stands with adequate guards to protect the operator. Storage and handling Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed +90째F. Storage in the original shipping container is preferred.
Proof test (hydrostatic) The hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose. Test pressure should be held for not more than one minute and not less than 30 seconds. When test pressure is reached, visually inspect hose assembly for: (a) Any leaks or signs of weakness; (b) Any movement of the hose fitting in relation to the hose. Any of these defects is cause for rejection.
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Socket Data
Reusable Socket Data—Socket to hose correct combinations
Reusable sockets
Socket base part number
1206
Aeroquip hose base part number 2807, FC186, FC465
Dash sizes
socket part number and dash size. Using this number, from the table below, the correct hose or hoses may be found and dash sizes matched, to assure the correct combination.
Reusable sockets
Socket base part number
all 4013
1208
1210
1212
2808
303, 1503, 1540, 2580, 2651, FC202, FC234, FC300, FC321, FC350, FC355 302A, 1503, 1540, 2580, 2651, FC234, FC300, FC321, FC350, FC355, FC558
all
–4 to –12
–16 to –48
1214
2550, 2554, 2555, 2570
all
1219
1531, 1531A
all
FC1586
Aeroquip hose base part number 1508 1529 2766 2781 FC136 FC195 FC250A FC324 GH493
Dash sizes –6 to –16 –16 –16 –16 –08, –16 –16 –08, –16 –08 –20, –24
FC363, FC364, FC563
–16 to –32
FC2383
FC136, FC250A
–20, –24
FC2542
FC211, GH663
all
FC310
all
FC510
–04 to –16
FC212, GH793
all
FC2642 4007
FC136, FC250A
1529 2766 4010 2781 FC195
–6, –12 –4 to –12 –20 to –32 –4 to –12 –20 to –32 –4 to –12 –20 to –32 –4 to –12 –20 to –32
FC2652
FC1941
FC372, FC373
all
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Assembly Instructions Hose and Reusable Fittings
Use of the correct Aeroquip socket with a given Aeroquip hose is essential for proper assembly and performance. Virtually all Aeroquip hose sockets are marked with the
Assembly Instructions Hose and Reusable Fittings
Hose and Reusable Fittings Standard (mandrelless) reusable fittings with single wire braid, multiple textile braid, hydraulic, refrigeration, and LPG hose. FC202, FC234, FC300, FC321, FC350, FC355, FC558, 302A, 303, 1503, 1540, 2580, 2651 (for fittings requiring mandrel, see page 240).
Standard reusable fittings with HI-PAC® and two wire braid hose FC195, FC310, FC510, 1529, 2766, 2781
Step 1
Step 3
Step 1
Cut hose square with fine-tooth hacksaw or cut-off wheel.
Lubricate nipple and threads LIBERALLY. Use heavy oil or Aeroquip 222070 hose assembly lube. Special instructions for hose part numbers 1540, FC202 and FC558—use refrigerant grade oil compatible with system refrigerant for lubrication. Refer to lubricant compatibility chart in this catalog. Do NOT use petroleum based oils.
Cut hose to length required using a fine-tooth hacksaw or cut-off wheel. Clean hose bore. Hose must be stripped of its rubber cover before inserting in socket. Locate skiving point by putting hose end next to socket as shown. Measure from hose end of socket to notch on socket.
Skive Tool: Use the correct size Aeroquip FT1229 hose cover skiving tool. Mount the tool in a vise. Push the hose over the mandrel. Rotate the hose clockwise until it bottoms or secure hose in a vise and attach FT1279 auger to the skive tool. Insert mandrel into the hose and rotate clockwise until it bottoms.
Step 2 Put socket in vise. Screw hose counterclockwise into socket until in bottoms. Back off 1/4 turn. When assembling long lengths of hose, it may be preferred to put hose in vise just tight enough to prevent from turning, and screw socket into the hose counterclockwise until it bottoms. Back off 1/4 turn. Back off FC300, FC350 and FC355 1/4 to 1/2 turn.
Step 1A Step 4 Screw nipple clockwise into socket and hose. Leave 1/32” to 1 /16” clearance between nipple hex and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
Skive Hose: By Hand: Cut rubber cover around down to wire reinforcement. Slit lengthwise. Raise flap and pull off with pliers. Clean excess rubber off wire reinforcement with wire brush or soft wire wheel. Do not fray or flare wire reinforcement when brushing.
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Machine: Use the Aeroquip S1102 cut-off and skiving machine. Consult the owners manual. Select the correct mandrel. Turn on the machine. Put the hose over the mandrel and rotate.
Assembly Instructions SOCKETLESS™ Fittings with textile braid low pressure hose FC332, 1525, 2556, 2565, 2575
Step 3
Put socket in vise. Screw hose into socket counterclockwise until it bottoms. When assembling long lengths of hose, it may be preferred to put hose in vise just tight enough to prevent from turning, and screw socket onto the hose counterclockwise until it bottoms. NOTE: Sockets for hose fittings in the –16, –24 and –32 sizes are furnished with internal annular grooves in place of helical grooves (all FC310 and FC510 hose sockets are annular grooved). Install socket by pushing hose into socket with a back and forth rocking and twisting motion until hose bottoms on shoulder of socket.
Lubricate nipple threads and inside of hose liberally. Use heavy oil or Aeroquip 222070 hose assembly lube.
To Assemble Step 1
To Disassemble Step 1
Cut hose to required length with a sharp knife. Oil inside of hose and outside of nipple LIBERALLY.
Slit hose lengthwise from protective cap to end of nipple.
Step 4
Step 2
Screw nipple clockwise into socket and hose.
Push hose on fitting until hose end bottoms underneath protective cap as shown. For quantity production use an Aeroquip SOCKETLESS™ Fitting assembly machine. Recommendations for cleaning, inspection and testing are summarized on page 234.
Leave 1/32” to 1/16” clearance between nipple hex and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
Step 2 Bend hose, then snap hose off with a quick tug.
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Assembly Instructions Hose and Reusable Fittings
Step 2
Hose and Reusable Fittings
Assembly Instructions Hose and Reusable Fittings
Standard reusable fittings with four spiral wire hose FC136, FC250A, FC324, GH493, 1508
Step 1 Cut hose to length required using a fine-tooth hacksaw or cut-off wheel. Clean hose bore. Hose must be stripped of its rubber cover before inserting into socket. Locate skiving point by putting hose end next to socket as shown. Measure from hose end of socket to notch on socket.
Step 1A Skive Hose: By Hand: Cut rubber cover around down to wire reinforcement with a knife. Slit lengthwise. Raise flap and pull off with pliers. Clean excess rubber off wire reinforcement with wire brush or soft wire wheel. Do not fray or flare wire reinforcement when brushing.
Skive Tool: Use the correct size Aeroquip FT1229 hose cover skiving tool. Mount the tool in a vise. Push the hose over the mandrel. Rotate the hose clockwise until it bottoms or secure hose in a vise and attach FT1279 auger to the skive tool. Insert mandrel into the hose and rotate clockwise until it bottoms.
Machine: Use the Aeroquip S1102 cut-off and skiving machine. Consult the owners manual. Select the correct mandrel. Turn on the machine. Put the hose over the mandrel and rotate counterclockwise.
Step 2 Sockets for hose fittings are furnished with internal annular grooved design. Install socket by pushing hose into socket with a back and forth rocking and clockwise twisting motion until hose bottoms on shoulder of socket. An alternate method is to insert the hose in a vise. Install socket by pushing onto the hose with a back and forth rocking and clockwise twisting motion until the hose bottoms on the shoulder of socket. A rawhide hammer or similar tool may be used to tap the socket onto the hose but avoid damage to internal socket threads. Be sure not to damage hose cover or wire reinforcement.
Step 3 Liberally lubricate nipple threads and inside of hose. Use heavy weight oil or Aeroquip 222070 hose assembly lube.
Step 4 Screw nipple clockwise into socket and hose. Leave a 1/32” to 1 /16” clearance between nipple hex and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
Thru-the-cover style reusable fittings with hose FC211, FC212, GH663, GH793 Place socket in vise and turn hose into socket counterclockwise until it bottoms. When assembling long lengths of hose, it may be preferred to put hose in vise just tight enough to prevent from turning, and screw socket onto the hose counterclockwise until it bottoms.
Step 1 Cut hose to length required using a fine tooth hacksaw or cut-off machine. Clean hose bore.
Step 2 Liberally lubricate hose cover with Aeroquip hose assembly lube.
Step 3 Liberally lubricate nipple threads and inside of hose. Use heavy weight oil or Aeroquip 222070 hose assembly lube.
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Step 4 Screw nipple clockwise into socket and hose. Leave 1/32” to 1 /16” clearance between nipple hex and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
Assembly Instructions
Step 1
Step 3
Cut hose square to length required with fine-tooth hacksaw or cut-off wheel. Clean hose bore.
Lubricate nipple threads and inside of hose LIBERALLY with Aeroquip 222070 hose assembly lube or heavy weight oil.
Standard reusable fittings with Polyon™ Thermoplastic hose FC372, FC373
Step 1 Cut hose square to required length using either the Aeroquip FT1258 bench mounted cut-off tool (pictured) or some other sharp cutting device. (Do not use a hacksaw or abrasive wheel.) Remove any burr developed in cutting the hose.
Step 3 Liberally lubricate nipple threads and inside of hose. Use heavy weight oil or Aeroquip 222070 hose assembly lube.
Step 2 Put socket in vise. Screw hose counterclockwise into socket until hose bottoms. Back off 1/4 turn. When assembling long lengths of hose, it may be preferred to put hose in vise just tight enough to prevent from turning, and screw socket into the hose counterclockwise until it bottoms. Back off 1/4 turn. NOTE: 2550, 2554, 2555 and 2570 hose. Sockets for these hose fittings are furnished with internal annular grooved design. Install socket by pushing hose into socket with a back and forth rocking and twisting motion until hose bottoms on shoulder of socket. Back off 1/4 turn.
Step 4 Screw nipple clockwise into socket and hose. Leave a 1/32” to 1/16” clearance between nipple hex and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
Step 2
Step 4
Put socket in vise. Screw hose counterclockwise into socket until hose bottoms.
Screw nipple clockwise into socket and hose. Leave a 1/32” to 1/16” clearance between nipple nut and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
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Assembly Instructions Hose and Reusable Fittings
Standard (mandrelless) reusable fittings with engine, air brake and railroad air brake hose 1531, 1531A, 2550, 2554, 2555, 2570 (for fittings requiring mandrel, see page 240)
Hose and Reusable Fittings
Assembly Instructions Hose and Reusable Fittings
“super gem”® Fittings with Teflon hose FC186, FC465, 2807, 2808
Step 1 Wrap hose with masking tape at cut-off point and cut square to length through taped area using a cut-off machine or fine-tooth hacksaw. Remove tape and trim any loose wires flush with tube stock. Any burrs on the bore of the tube stock should be removed with a knife. Clean the hose bore. Sometimes wire braid will tend to “neck down” on one end and flare out, on the opposite end. This is a characteristic of wire braid hose and can be used to an advantage in the assembly of the “super gem”® sockets. Slip two sockets back to back over the “necked down” end of the hose.
Step 2
Step 3
Step 4
Lubricate nipple and socket threads. For stainless steel fittings, use a molydisulfide base lubricant (e.g., Molykote* Type G), lubricants containing chloride are not recommended. Other material combinations use standard petroleum lubricants. Hold the nipple with hex in vise. Push hose over nipple with twisting motion until seated against nipple chamfer. Push socket forward and hand start threading of socket to nipple.
Wrench tighten nipple hex until clearance with socket hex is 1/32” or less. Tighten further to align corners of nipple and socket hexes. Recommendations for cleaning, inspection and testing are summarized on page 234. To disassemble: Unscrew and remove nipple; slide socket back on hose by tapping against flat surface; remove sleeve with pliers. New sleeves are recommended upon reuse of the fitting.
a. Push the sleeve over the end of the tube and under the wire braid by hand. Complete positioning of the sleeve by pushing the hose end against a flat surface. Visually inspect to see that tube stock butts against the inside shoulder of the sleeve. b. Set the sleeve barbs into the Teflon tube by using assembly tool FT1038A or working the hose bore over the nipple into the end of the sleeve and tube. Assembly kit FT1081 is also available.
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*Molykote Type G is a registered trademark of the Alpha Molykote Corporation.
Assembly Instructions
Step 1
Step 3
Cut hose square with fine-tooth hacksaw or cut-off wheel. Clean hose bore.
MALE ENDS: Push assembly tool into nipple.
Step 2 Put socket in vise. Screw hose counterclockwise into socket until it bottoms. When assembling long lengths of hose, it may be preferred to put hose in vise just tight enough to prevent from turning, and screw socket onto the hose counterclockwise until it bottoms. Back off 1/4 turn. Back off FC300, FC350 and FC355 hose 1/4 to 1/2 turn.
SWIVEL ENDS: Tighten nipple and nut on assembly tool. Lubricate nipple, mandrel and inside of hose liberally. Use heavy oil or Aeroquip 222070 hose assembly lube. Special instructions 1540, FC202 and FC558 hose—use refrigerant grade oil compatible with system refrigerant for lubrication. Refer to Lubricant Compatibility Chart, page 26. Do not use petroleum based oils.
Nipple and clamp with suction hose FC318, 2661
Step 1
Step 3
Cut hose square to length required using a fine-tooth hacksaw or cut-off wheel. Clean hose bore. Slide band clamp over hose cover.
Space band clamp 1/8” from end of hose. Tighten clamp to 100 in.-lbs. Recommendations for cleaning, inspection and testing are summarized on page 234.
Step 2 Insert nipple into hose until hose end bottoms on nipple shoulder.
Step 4 MALE ENDS: Screw nipple clockwise into socket and hose. Leave a 1/32” to 1/16” clearance between nipple hex and socket. SWIVEL ENDS: Screw nipple clockwise into socket and hose. Leave 1/32” to 1/16” clearance between nut and socket. Recommendations for cleaning, inspection and testing are summarized on page 234. Disassemble in reverse order.
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Assembly Instructions Hose and Reusable Fittings
Mandrel Type Fittings— Standard reusable fittings with single wire braid, multiple textile braid, hydraulic, refrigeration, LPG hose, engine and air brake hose FC202, FC234, FC300, FC321, FC350, FC355, FC558, 302A, 303, 1503, 1540, 2580, 2651
Assembly Instructions Hose and Reusable Fittings
Hose and Reusable Fittings
Reusable fittings for Convoluted Teflon hose FC363, FC364, FC563
Step 1
Step 2
Step 3
Measure cut length and wrap cutting area with masking tape or a thin nylon filament packing tape at the cut-off point. Re-mark tape, if required. Cut squarely through the taped area using a sharp cut-off wheel or fine-toothed hacksaw. Trim away any loose wires flush with the tube stock. Any burrs on the tube stock should be carefully removed with a knife. DO NOT REMOVE TAPE FOR EASE OF SOCKET ASSEMBLY.
For swivel fitting, attach plug or adapter and secure fitting in vise. Male pipe and flange fittings may be secured in vise without adapter. Care must be taken not to damage the flange retainer by overtightening. Make sure the flange is properly positioned on the flange retainer.
Lubricate cap screw threads with a molydisulfide base lubricant (e.g., Molykote Type G). Lubricant should be applied to both male and female threads. Position socket segments around hose as shown and insert cap screws. Thread cap screws into segments to secure segments.
Step 4
Step 5
Tighten cap screws with an allen wrench. NOTE: Cap screws should be gradually tightened in an alternating pattern. NOTE: Replace cap screws when reusing fitting.
The completed fitting assembly will have segments “closed tight� as visually shown. Attach fitting on other end. Recommendations for cleaning, inspection and testing are summarized on page 234.
Thread hose onto nipple until it fits snugly against nipple assembly shoulder as shown. Remove adapter (or plug) from swivel fitting assembly.
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Assembly Instructions Step 4 Proceed with assembly of second end fitting.
Assembly Instructions Hose and Reusable Fittings
Silicone hose FC252/FC352
900705 Steel protective coil sleeve 900564 Steel protective coil spring
900952 Plastic coil sleeve
900705 sleeve Step 1 Cut hose square to length required with a sharp knife. Slide extended tang hose clamp over hose cover.
Step 1
900564 spring
Follow the appropriate hose assembly instructions through the assembly of both end fittings. Insert end fitting in vise.
Step 2 Step 1 Follow the appropriate assembly instructions through the assembly of one end fitting. Insert one end fitting in vise.
Step 2 Step 2 Push hose over beaded tube.
Cut coil length. Coil should be cut to overall assembly length “OA” minus the sum of the overall length of each end fitting. (“A” dimension).
Step 3 Wrap the coil on the hose.
Cut coil length. Coil should be cut to overall assembly length “OA” minus the sum of the overall length of each end fitting. (“A” dimension).
Step 3
Step 3 Locate extended tang hose clamp near the end of hose and tighten the clamp. Clamps: Extended tang hose clamps or clamps with a shoe are recommended for securing to formed and beaded male tube ends. CAUTION: Do not use wire type clamps for securing silicone hose.
3a) 900705 Steel Protective Coil Sleeve The hose and the coil should be held straight. Taping or capping the hose end can prevent frayed wire ends from snagging on the coil. Bend one end to the coil outward to form a slight tab to assist grasping. (Cut off or bend back when installation is complete.) Hold the tab with the thumb of one hand while twisting the coil clockwise approximately one foot back from the coil tab. When the coil opens up sufficiently, slip the tab end to the coil over the hose. Move the coil onto the hose by pulling at the tab end while pushing with the other hand. Be careful not to exceed the resiliency of the coil by stretching it too far. 3b) 900564 Steel Protective Coil Spring Slide coil over hose.
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Assembly Instructions Hose and Reusable Fittings
Hose and Reusable Fittings
Internal support coils 222005, 222022
Firesleeve 624
Step 1
Step 3
Cut coil length. The coils should be cut to the hose length, minus the nipple intrusion. For any given hose assembly the support coil length equals the overall hose assembly length minus the sum of the overall lengths of each end fitting. (“A” dimensions.) Small size of the coil can usually be cut with strap cutters or sheet metal shears. The larger sizes are best cut with a heavy sharp chisel or bolt cutter. With small sizes skip directly to Step 3.
Small sizes: The coil can be worked into the hose by hand without difficulty. Remove all burrs from the coil prior to insertion. This will prevent cutting of the hose tube. Position the coil midway between hose ends. Large sizes: With the pipe still in position, as in Step 2, assemble the hose over the coil. With the coil fully centered in the hose, remove the pipe and clamp.
Step 1
Step 3
Follow the appropriate hose assembly instructions through the assembly of one end fitting. Cut firesleeve to same length as hose; using Firesleeve End Dip (AE13702–003, page 230), dip ends of firesleeve to a depth of three quarters of an inch and allow to dry at room temperature. Start firesleeve over cut end of hose. Note: If applying sleeve over Teflon or stripped cover assemblies, wrap exposed wire with tape. Grasp sleeve and slip over the hose assembly as illustrated.
Insert tail of band clamp into hand clamping tool.
Step 4 Position band clamp over sleeve as shown and then draw tight with hand tool. Remove tool and cut free end of band clamp. Repeat on other end of assembly. To complete, bend protruding tail of clamp over clamp buckle. Also repair any scuffs or minor abrasions of firesleeve by brush application of End Dip AE13702–003.
Step 2 Compress the coil (large sizes only). It is necessary to reduce the coil diameter slightly in order to insert it into the hose. The easiest approach is to use a length of pipe with a notch cut in one end. Clamp the plain end of the pipe in a vise, slide the coil over the pipe and insert the free end of the coil into the notched end of the pipe. Then clamp the coil and pipe firmly together. Twist the coil to compress it prior to installation into the hose.
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Step 2 Skin sleeve back from cut end of hose enough to allow assembly of second end fitting. (2A) Then center sleeve so that it completely covers both sockets. (2B)
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ASSEMBLY EQUIPMENT Assembly Equipment
Fluid Conveying Products CRIMP MACHINES
Description
FT1390 ProCrimp 1390 1 /4” through 2” I.D. hose Page 249
Page
Assembly Equipment Accessories . . . . . . . . 248, 250-256, 259-262 Assembly Equipment Crimp . . . . . . . . . . . . . . . . . . . . . . . . 247-250 Assembly Equipment Reusable . . . . . . . . . . . . . . . . . . . . . 252-256 Assembly Equipment Swage . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Cut Off Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257-261 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 Proof Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263-264 Skiving Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
FT1320 Portable 1 /4” through 11/4” I.D. hose Page 248 FT1310 ProCrimp 1310 1 /4” through 1” I.D. hose Page 247
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FT1380 ProCrimp 1380 1 /4” through 11/4” I.D. hose Page 247
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Part Number Index
Assembly Equipment
Part Number
Page
Part Number
Page
583 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 1561 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 1562 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253, 255 1563 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 1582 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 1597 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 1598 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 1599 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 F2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 F2636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 FF10257 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 FT1013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252, 253 FT1023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 FT1028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 FT1033 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 FT1038A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 FT1058 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 FT1081 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 FT1090 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 FT1092 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248, 249 FT1095 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 FT1097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 FT1101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259, 261 FT1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 FT1204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 FT1209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 FT1211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 FT1215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259, 261 FT1220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252, 255 FT1229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 FT1230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 FT1231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 FT1234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
FT1238 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 FT1240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 FT1242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 FT1258 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 FT1259 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 FT1260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 FT1261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 FT1268 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 FT1271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 FT1279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 FT1281 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 FT1282 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 FT1283 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 FT1284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 FT1297 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 FT1307 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 FT1310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 FT1312 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 FT1320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 FT1328 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 FT1330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 FT1330-XL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 FT1380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 FT1390 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 S1026 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259, 261 S1043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 S1102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 S1104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 S1118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259, 261 S1120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 SC1681 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 SC1709 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259, 261 SC1772 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
WARNING THE USER MUST EXERCISE EXTREME CARE WHEN OPERATING ANY AEROQUIP ASSEMBLY EQUIPMENT WITH POWERED MOVING COMPONENTS. SAFETY GLASSES MUST BE WORN AT ALL TIMES WHEN USING ANY AEROQUIP ASSEMBLY EQUIPMENT. READ AND UNDERSTAND THE OWNERS AND OPERATORS MANUAL BEFORE ATTEMPTING TO OPERATE ANY EQUIPMENT.
AEROQUIP ENGINEERS ARE AVAILABLE TO ANSWER ANY QUESTIONS . . . PLEASE CALL AEROQUIP CORPORATION, AMERICAS INDUSTRIAL DIVISION, MAUMEE, OHIO, 419-8915100. AEROQUIP ASSEMBLY EQUIPMENT IS DESIGNED TO BE USED ONLY WITH AEROQUIP HOSE AND AEROQUIP HOSE FITTINGS.
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Crimp Assembly Equipment
1380 FT1380–115 FT1380–115–5
FT1380–115–8
The new ProCrimp 1380 crimp machine from Aeroquip crimps all your hose needs up to and including –20 SAE100R12 hose styles and the popular MatchMate Plus hose and fittings program (shown with optional die holder kit FT1380–2–4). The ProCrimp 1380 is electronically controlled to give fast, accurate crimps the first time and every time you need a hose assembly. The electronic keypad is easy to adjust, with up to 10 programmable crimp settings. For hose styles and sizes used less frequently simply enter the 3 digit code of that hose. The ProCrimp 1380 comes complete with a standard power unit from ENERPAC®, a name, like Aeroquip, which is synonymous with quality, worldwide.
FT1380–2–3
FT1380–2–4
115V crimp machine 60 Hz 2-Wire braid hose package FT1380–115 with the 5 die cages needed to crimp the 5 most popular GH793 or GH781 2-wire hose sizes: –4, –6, –8, –12 and –16 Die Cages FT1380–200–M150 FT1380–200–M210 FT1380–200–M240 FT1380–200–M320 FT1380–200–M370 Braided and spiral hose package FT1380–115–5 with the 3 additional die cages — capable of crimping all MatchMate Plus hoses through –20 Die Cages FT1380–200–M180 FT1380–200–M280 FT1380–200–M465 FT1330 to FT1380 Die Cage conversion kit — back plate, bolts and instructions necessary to convert an FT1330 die cage to an FT1380 die cage. Simply remove the FT1330 back plate and replace it with the new FT1380 back plate. Optional die holder kit — Kit includes 4 die holder plates each of which will hold 2 die cages. Holes are pre-drilled on base of ProCrimp machine to accept these 4 plates.
Electrical Requirements USA: FT1380–115 standard machine uses 115V, 60 Hz, 1 hp Brazil: FT1380–1–2 standard machine uses 230V, 60 Hz, 1 hp Australia: FT1380–230 standard machine uses 230V, 50 Hz, 1 hp Canada: FT1380–115 standard machine. Requires CSA (Canadian Standards Association) approval. The FT1380–115 is CSA approved and is so noted on the nameplate.
ProCrimp 1310 SCRIMPER FT1310
1310
Light, small and affordable, the ProCrimp 1310 SCRIMPER Machine is capable of crimping –4 through –16 Aeroquip Global TTC fittings for GH663, GH781 and GH793 Hose.
Features • • • • • • •
Weighs only 33 lbs. Tool kit, including dies and hand pump weighs only 35 lbs. Die sets are stepped for ease of fitting location Operates with hand, air or electric hydraulic pumps Crimp capacity of –4 through –16 Global TTC fittings Will crimp GH663, GH781 and GH793 Hose Dimensions: 10"W x 12"D x 19"H
Ordering Instructions FT1310* FT1310–1–1** FT1310–1–2**
Machine only Machine with hand pump Machine with air/hydraulic pump (requires 100 psi 20 CFM air supply) FT1310–1–3** Machine with 115V AC electric/hydraulic pump FT1310–1–4** Machine with 12V DC electric/hydraulic pump FT1310–2–11 optional shim kit is required for crimping GH781 hose. The above packages include the basic machine, owner’s manual and a tool kit including five die sets and GH663 shims. The die sets will crimp –4, –6, –8, –12, and –16 size hose.
*The ProCrimp 1310 SCRIMPER Machine requires a 10,000 psi hydraulic pump for proper operation. **Kit includes a hose assembly to connect the pump to the ProCrimp 1310 SCRIMPER Machine.
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Assembly Equipment
Ordering Instructions
Crimp Assembly Equipment FT1320 Crimp machine Hose Specifications
Assembly Equipment
Can crimp FC211, FC212, FC310, 2661, FC318 and 2583 hoses in sizes –04 through –20. Can crimp –20 barrel crimp only. Will crimp global fittings through –20 for two wire braid hose.
Features • Color coded drop-in dies for operating simplicity • Portable • Capable of operating horizontally or vertically for adaptability under field assembly conditions • Provides elbow crimping capability and bottoming out crimp diameter control • Powered by a 110V AC, 50-60 Hz pump, a 12V DC pump, or a hydraulic hand pump • Automatic reverse
Optional Equipment FT1320–2–7 FT1320–2–8 FT1320–2–5
110V AC electrically powered hydraulic unit 12V DC electrically powered hydraulic unit Stand kit shown on machine and at left is optional
Ordering Instructions FT1320–1–1
FT1320–1–2
FT1320–1–6 Crimp machine only FT1320–1–9 Crimp machine with –550 sleeve for MatchMate Plus fittings and manual FT1320–2–6 Hand pump FT1320–550 Control sleeve
FT1092 FT1330–275– size
Barrel crimp package includes machine, tooling, hand pump, owners manual and control sleeve for crimping –04 through –16 barrel field crimp fittings; same package without hand pump, FT1320–1–3 Flat field crimp package. Same as FT1320–1–1 except includes tooling and control sleeve for –04 through –16 flat field crimp fittings. Same package without hand pump, FT1320–1–4 NEVER-SEEZE lubricant Crimp die cages. Add suffix for specific die cages, see page 250 or contact Aeroquip.
MatchMate Plus fitting locators For use with FT1330 “M” Series die cages Consistent crimping of MatchMate Plus fittings is greatly simplified when using Aeroquip’s new fitting locators. The locators are designed for easy installation and use on the Aeroquip FT1330 “M” series die cages noted below.
Ordering Instructions The locator kits can be ordered as part number FT1330–XL. Each locator kit includes one each of –4, –8, –10, –12 and –16 locators, two –6 locators and installation instructions. Locator
Die Cage
Part Number
Part Number
GH663
MatchMate Plus Hose GH793
GH781
FT1330–XL–4
FT1330–275–M150
–4
–4
–4
FT1330–XL–6
FT1330–275–M180
–6
FT1330–275–M210
GH493
–6
–6
–8
–8
–8
–10
–10
–8
FT1330–275–M320
–12
–12
–12
–12
FT1330–XL–16
FT1330–275–M370
–16
–16
–16
–16
None required
FT1330–275–M465
–20
–20
–20
FT1330-XL-8
FT1330-275-M240
FT1330–XL–10
FT1330–275–M280
FT1330–XL–12
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–6
Crimp Assembly Equipment ProCrimp 1390 Crimped hose assembly machine Hose Specifications
Features • • • • • • •
Front-end loading design Electronic key pad control of crimp diameter Power return stroke, return limit control Drop-in tooling (crimp die cages) Backstop fitting locator 35” x 48” x 44”, 850 lbs. Worklamp
Ordering Instructions FT1390–115 FT1390–115–12
FT1092
Aeroquip crimp machine, 115V, single phase, 60 Hz, 1 hp motor Kit includes FT1390-115 machine plus the die cages to crimp –4 through –32 MatchMate Plus fittings as noted on page 250. NEVER-SEEZE lubricant
Electrical Requirements Standard 115V, single phase, 60 Hz, 1 hp. Optional 230 Volt Machines FT1390–23050 230V, single phase, 50 Hz crimp machine FT1390–23050-12 FT1390–23050 with 12 die cages. FT1390–23060 230V, single phase, 60 Hz crimp machine FT1390–23060-12 FT1390–23060 with 12 die cages.
Crimp Die Cages Aeroquip crimp die cages provide simple “drop-in” tooling for the FT1390 crimp machine. See Crimp Die Cage Applications chart or contact Aeroquip. Refer to Bulletin JA55 for current crimp specifications.
Crimp Die Cage Storage Cabinet Aeroquip recommends crimp die cages be kept free of dust or dirt. As an option, a cabinet is offered which has the capability of storing nine crimp die cages. Order by part number FT1283.
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Assembly Equipment
All styles from 3/16” through 2” I.D. including four and six spiral wire requiring internal skive crimp style fittings.
Crimp Assembly Equipment Crimp Cages for FT1380 and FT1390 FT1307–200–size die cages can be used in FT1390 crimp machine.
Assembly Equipment
Crimp Die Cage Applications Die Cage Part Number
Crimp Range
FT1307–200–M070 FT1380–200–M070
7.0 mm to 9.0 mm .279 in to .354 in
FT1307–200–M090 FT1380–200–M090
9.0 mm to 12.0 mm .354 in to .472 in
FT1307–200–M120 FT1380–200–M120
12.0 mm to 15.0 mm .472 in to .590 in
FT1307–200–M150* FT1380–200–M150**
15.0 mm to 18.0 mm .590 in to .709 in
FT1307–200–M180* FT1380–200–M180**
18.0 mm to 21.0 mm .709 in to .827 in
FT1307–200–M210* FT1380–200–M210**
21.0 mm to 24.0 mm .827 in to .945 in
FT1307–200–M240* FT1380–200–M240**
24.0 mm to 28.0 mm .945 in to 1.102 in
FT1307–200–M280* FT1380–200–M280**
28.0 mm to 32.0 mm 1.102 in to 1.260 in
FT1307–200–M320* FT1380–200–M320**
32.0 mm to 37.0 mm 1.260 in to 1.457 in
FT1307–200–M370* FT1380–200–M370**
37.0 mm to 42.0 mm 1.457 in to 1.656 in
FT1307–200–M420* FT1380–200–M420**
42.0 mm to 46.5 mm 1.656 in to 1.831 in
FT1307–200–M465* FT1380–200–M465**
46.5 mm to 52.0 mm 1.831 in to 2.047 in
FT1307–200–M520*
52.0 mm to 55.0 mm 2.047 in to 2.244 in
FT1307–200–M550*
55.0 mm to 69.0 mm 2.165 in to 2.716 in
FT1307–200–M690*
69.0 mm to 73.0 mm 2.716 in to 2.874 in
Hose Styles Smooth Bore Teflon Convoluted Teflon Polyon SAE100R1AT SAE100R1A SAE100R2AT SAE100R2A HI-PAC SAE100R4 SAE100R6 SAE100R7 SAE100R8 SAE100R9 SAE100R10 SAE100R11 SAE100R12 SAE100R13 For crimp specifications on Global Skive type fittings and Global TTC & TTC12 request Bulletin JA55 or contact Aeroquip Corporation for specialty hoses. *FT1390–115–12 kit includes these die cages. **FT1380–115–8 kit includes these 8 die cages. Die Cage Repair Kit Complete kit, less dies. To Repair FT1307–200–size FT1330–200–size FT1330–275–size
Order FT1307–2–9 FT1330–2–9 FT1330–2–9M
*FT1204–100–Size, FT1209–200–Size and FT1330–275–size dies and die cage assemblies also available, refer to Bulletin JA55 or contact Aeroquip.
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Swage Assembly Equipment FT1242 Power swage machine Hose Specification
Features • • • • •
Automatically sets dies – retracts dies – separates dies Automatic return stroke stop Easy to use 15” x 26” x 30”, 150 lbs. 5 quart hydraulic oil reservoir
Electrical Requirements 115/230V, single phase, 60 Hz, 1 hp motor, auto reset and thermal overload.
FF10257 Sewer cleaning hose inspection kit The sewer cleaning hose inspection kit comes complete with a blue inspection gauge, china marker and instructions.
Hose Part Number FC700–10 FC700–12 FC700–16 FC700–20 FC701–12 FC701–16 FC701–20 FC702–12 FC702–16
Inspection Kit Part Number FF10257–10 FF10257–12 FF10257–16 FF10257–20 FF10257–12 FF10257–16 FF10257–20 FF10257–12 FF10257–16
FT1282 Hand swage machine Hose Specification All styles on Polyon thermoplastic hose, 3/16” through 1” I.D. See Polyon fittings for die and pusher requirements.
Features • • • • • •
Lightweight aluminum and steel construction Easy field assembly Portable Vise or bench mounted No electricity required 5” x 63/8” x 173/8”, 12 lbs.
FT1284 Swage assembly tool Hose Specification For use with Polyon Sewer Cleaning hose.
Features • Lightweight portable design for convenient on-the-job assembly • Simple operation, only requires optional dies, 2 wrenches, yoke and lubricant to assemble hose and fittings
Specifications • Size: 101/2” long; 81/4” wide; 61/2” high • Weight: 221/2 lbs. • Material: steel
FT1284–100–10* FT1284–100–12A* FT1284–100–16A* FT1284–100–20A* FT1284–150–10 FT1284–150–12 FT1284–150–16 FT1284–150–20 FT1284–50–10† FT1284–50–12† FT1284–50–16† FT1284–50–20†
Swage die Swage die Swage die Swage die Pusher Pusher Pusher Pusher Yoke Yoke Yoke Yoke
*Two die sets required for swage mender assembly. †Required for mender assembly.
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Assembly Equipment
Designed to swage Aeroquip Polyon™ hose, 3/16” through 11/4” I.D. See Polyon fittings for die and pusher requirements.
Reusable Assembly Equipment FT1097 Portable reusable hose assembly machine
Assembly Equipment
Fitting Specifications • Any Aeroquip screw together reusable hose fitting with a hex size 21/8” or smaller
Features • • • • •
Bench or stand mounted Easy to operate Convenient foot switch U.L. listed 102 RPM
Ordering Instructions Machine: FT1097–1–1 FT1097–1–2 FT1013–2–2 FT1220–10 FT1097–2–1
Base machine, 110V Base machine, 220V Machine stand Optional assembly tool kit (see below) Optional vise kit (see below)
Electrical Requirements 1 /2” hp reversible, variable speed, universal motor; as the torque increases the speed decreases. 110V AC, single phase, 25-60 Hz, or 220V, AC, single phase, 25-60 Hz.
FT1097–2–1 Vise kit for FT1097 machine
The optional vise kit for the FT1097 reusable hose assembly machine includes all hardware necessary to install the kit. Aeroquip reusable hose fitting sockets are conveniently held secure during assembly.
FT1220–10 Reusable fitting assembly mandrels Thread type Use with fitting Nos. Dash size –4 –5 –6 –8 –10 –12 –16 –20 –24 –32
SAE 37° (JIC)
SAE 45°
PTT 30°
411
401
406
1582–4S 1582–5S 583–6S 1582–8S 1582–10S 583–12S 1563–16S 1563–20S 1563–24S 1563–32S
1582–4S 1582–5S 1582–6S 1582–8S 1582–10S 1582–12S
Specifications The FT1220–10 kit includes all assembly mandrels listed for –4 through –20 for the assembly of Aeroquip 411, 401, and 406 reusable hose fittings. Individual mandrels may also be ordered by using the part numbers to the right. 252
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1561–16S 1561–20S 1561–24S
Reusable Assembly Equipment FT1013 Portable reusable hose assembly machine • Fabric and single wire braid, –04 through –40 • Double wire and 4-spiral wire, –04 through –32
Features • • • • • • • •
Quick acting wrench type chuck Easy to operate Safety guard Versatile Safety snap type switch Safety footswitch 36 rpm 45” x 56” x 46”, 170 lbs.
Ordering Instructions FT1013–1–5 FT1013–1–6 FT1013–1–3 FT1013–1–4 FT1013–1–1 FT1013–1–2 FT1013–2–1 FT1013–2–2 1562 FT1281
Base machine, 110V, with vise Base machine, 220V, with vise Base machine, 110V, with stand, vise and socketing tool Base machine, 220V, with stand, vise and socketing tool Base machine, 110V, with tool kit, stand, vise and socketing tool Base machine, 220V, with tool kit, stand, vise and socketing tool Vise Stand Tool kit Socketing tool (see below)
Electrical Requirements 1 /2” hp reversible, variable speed, universal motor; as the torque increases the speed decreases. 110V AC, single phase, 25-60 Hz, or 220V AC, single phase, 25-60 Hz.
FT1281 Socketing tool For use with stand mounted FT1013 and FT1097 Portable Hose Assembly Machine. (The FT1281 socketing tool must be accompanied by the FT1097–2–1 vise kit (see page 252) when used on the FT1097 portable hose assembly machine.)
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Assembly Equipment
Fitting Specifications
Reusable Assembly Equipment FT1028 Production reusable hose assembly machine
Assembly Equipment
Fitting Specifications • Screw together fittings—Fabric or wire braided hose up to –32 • Screw together fittings—4 spiral wire hose up to –24
Features • High volume production • Ideal for 2 or 3 piece fittings • 4 speed transmission; 90 rpm, 120 rpm, 210 rpm, 400 rpm • Easy to operate • Micrometer stop • Electric brake • U.L. listed • 24” x 62” x 32”, 550 lbs.
Ordering Instructions FT1028–1–1 Base machine with hand operated drum switch FT1028–1–2 Base machine with hand operated drum switch and legs FT1028–1–4 Base machine with push button control and legs FT1028–1–5 Base machine with automatic stop and spindle control
The FT1234 drop-in socket holder is designed for the FT1028 assembly machine. They prevent rotation of the socket during assembly and provide a back stop to ensure consistent location of the socket.
–100
9
/16
–101
5
–102
11
–104
13
–105
7
–106
15
/8
/16 /16 /8
/16
–200
1
–201
1
–202
11/8
–203
11/8
–204
11/4
–205
13/8
–206
1 /16
–207 –208
11/2 15/8
–209
13/4
7
Socket Part Number and Size
Hose Style 2807–4 2807–5, 1503–4, FC300–04 FC350–04, FC321–04 2807–6, 1503–5, FC300–5, FC350–5, FC321–05 1503–6, 1509–4, FC300–6, FC350–6, FC321–06 2807–8 1503–8, FC300–08, FC350–08, FC321–08 2807–10 FC136–6, 1509–6, 1508–6 1503–10, 1509–8, 1508–8, FC300–10, FC350–10, FC321–10 2807–12 1503–12, 1509–10, FC300–12, FC350–12 2807–16 1503–16, FC300–16, FC350–16, FC321–16 FC136–12, 1508–12 1503–20, FC300–20, FC350–20
220/440V, 3 phase, 60 Hz.
FT1033 Assembly mandrels
FT1234 Drop-in socket holder
Aeroquip Hex Part No. Size FT1234 (in.)
Electrical Requirements
1206–4 1206–5, 1210–4 1206–6, 1210–5 1210–6, 4010–4 1206–8
The FT1033 assembly mandrels are exclusively designed for use with the FT1028 assembly machine. Secured in the chuck they speed the volume production of Aeroquip three piece reusable hose fittings. Part Number FT1033–1 FT1033–2 FT1033–3 FT1033–4 FT1033–5 FT1033–6 FT1033–7 FT1033–8 FT1033–9 FT1033–10 FT1033–11
1210–8 1206–10, FC3214–10 4007–6, 4010–6, 4013–6 4013–8 1206–12 1210–12, 4010–10 1212–16, FC3214-16 1212–16
FT1033–13 FT1033–14 FT1033–15 FT1033–16 FT1033–17 FT1033–18 FT1033–19
4007–12, 4013–12 FC3214–20
FC1033–21
1212–20
FT1033–22
Fitting Number FC9215–0404 FC9215–0504 FC9215–0808 FC9215–0506 FC9215–1010 FC9210–0606 FC9210–1212 FC9211–0606 FC9211–1212 FC9211–1616 FC9211–2020 FC9212–0204 FC9212–0404 FC9216–0404 FC9212–0406 FC9212–0606 FC9212–0608 FC9212–0808 FC9212–0810 FC9212–1212 FC9212–1616 FC9212–2020 411–4 401–4 411–5 401–5
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Part Number FT1033–23 FT1033–24 FT1033–25 FT1033–26 FT1033–27 FT1033–28 FT1033–29 FT1033–30 FT1033–31 FT1033–32 FT1033–33 FT1033–34 FT1033–35 FT1033–36 FT1033–37 FT1033–38 FT1033–39 FT1033–40 FT1033–41 FT1033–42
Fitting Number 401–6 411–6 411–8 401–8 411–10 401–10 401–12 411–12 406–16 411–16 406–20 411–20 406–24 411–24 406–32 411–32 412–2–4 412–4–4 412–4–5 412–4–6 412–6–12 412–8–10 412–12–10 412–12–12
Reusable Assembly Equipment FT1095 Elbow reusable fitting holders
Specifications
Specifications
The Aeroquip designed FT1271 split flange tooling is specifically designed for the FT1028 assembly machine. This tooling makes it easier to secure split flange hose fitting nipples in the chuck of the assembly machine.
The optional FT1095 elbow fitting holders will allow the operator to make double elbow hose assemblies on the FT1097 assembly machine and can be used with the FT1028 machine.
Ordering Instructions Part Number FT1095–100–1 FT1095–100–2 FT1095–100–3 FT1095–100–4 FT1095–150–1 FT1095–150–2 FT1095–150–3 FT1095–150–4 FT1095–150–5 FT1095–150–6 FT1095–150–7 FT1095–200–1 FT1095–200–2
1598, 1599 Assembly tools for mandrel type fittings The above mandrels for assembly of Aeroquip 401, 406, 411, and 412 two and three piece fittings are available in several kits. Each kit includes mandrel tools for the styles and sizes of fittings listed and a storage bag.
Nipple Hex Size 3 /8 7 /16 1 /2 5 /8 11 /16 3 /4 7 /8 15 /16 11/8 11/4 13 /16 13/8 15/8
For Use Adapter Required With Nipples For FT1028 Marked Machine MP–4 MP–5 FT1095–101 MP–6, HP–4 MP–8, HP–6 HP–8 MP–10 MP–12 HP–12 FT1095–151 MP–16 HP–16 HP–10 MP–20 FT1095–201 HP–20
Kit Part Number 1562 (not shown) 1597 (not shown)
Fitting Part Number Thread Types 401*, 406, 411*, SAE45°, SAE37° 412 (JIC), PTT, NPTF 401*, 412
SAE45°, NPTF
1598 1599 FT1220–10 (not shown)
411*, 412* 411*, 412* 401*, 406, 411*, 412
SAE37° (JIC), NPTF –4 through –32 SAE37° (JIC), NPTF –4 through –12 SAE45°, SAE37° –4 through –20 (JIC), PTT, NPTF
Size Range –4 through –32 –4 through –12
*411–6–4, 411–10–8, 411–12–10 and 401–8–6 tooling is not available in kits for these sizes. Contact Aeroquip.
FT1211 Dogleg assembly machine Will accommodate straight and elbow fittings ranging from 3 /16” (–03) through 3” (–48). The spindle vise has a 9.5” through hole for fabricating assemblies with large flange and dogleg fittings.
Features • Designed for high speed assembly • Ideal for dogleg assemblies • Excellent for marine assembly applications
Ordering Instructions FT1211 FT1211–2–1 FT1211–2–2 FT1211–2–3
Basic machine Potchuck (for some elbow fittings) Overriding head Faceplate (for captive flange fittings)
Electrical Requirements 220/440V, 3 phase, 60 Hz
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Assembly Equipment
FT1271 Split flange assembly tooling
Reusable Assembly Equipment
Assembly Equipment
FT1268 SOCKETLESS® fitting hand-held assembly tool Hose Specifications
Ordering Instructions
• SOCKETLESS® hose, –04, –06 and –08 sizes
FT1268 Complete tool
Features • • • •
Handheld Custom design Corrosion resistant One mandrel fits all
F2015 SOCKETLESS® fitting bench mounted assembly machine Hose Specifications
Ordering Instructions
• SOCKETLESS® hose, all sizes
F2015
Complete machine
Features • • • •
Fast, hand assembly Bench mounted Hose is securely held Mandrels included
FT1081 Teflon hose assembly tool kit Hose Specifications
Ordering Instructions
Smooth Bore Teflon Hose, –03, –04, –05, –06, –08, –10 and –12 hose. FT1090–3–10–4 and FT1090–3–10–5 are useful wire flare tools to use in conjunction with kit FT1081.
FT1081 Complete tool kit. Includes: FT1081–3–1 mandrel holder FT1081–3–2–3 mandrel –3 hose FT1081–3–2–4 mandrel –4 hose FT1081–3–3–5 mandrel –5 hose FT1081–3–4–6 mandrel –6 hose FT1081–3–5–8 mandrel –8 hose FT1081–3–6–10 mandrel –10 hose FT1081–3–7–12 mandrel –12 hose
Features • Inexpensive • Easy to use • Seats Teflon tube against sleeve
FT1038A Teflon hose tool Hose Specifications • Smooth bore Teflon Hose, –03, –04, –05, –06, –08, –10 and –12
Features • Small • Hand held tool
FT1297 Calidapters
The Aeroquip FT1297 Calidapters can be attached to most calipers. These calidapters are ideal for measuring the crimp diameter of Aeroquip barrel crimp fittings after crimping.
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Hose Cut Off Equipment
FT1258 Cut off tool
Specifications
Specifications
The FT1259 is a small hand-held cut off tool that provides a compact shear for quick clean cuts in the field. For use with fabric reinforced hose up to 1/2” I.D.
FT1258 bench mounted cut off tool. A bench mounted cutter for in-plant production of Polyon hose assemblies and other fabric reinforced hose styles.
Ordering Instructions FT1258 Cut off tool FT1258–2–2 Blade kit Package of three replacement blades for FT1258 tool which are designed to cut all fabric reinforced hose including Kevlar.
FT1200 Hose cut off machine Hose Specifications • • • •
Textile Reinforced, 1/4” to 2” I.D. Single Wire Braid Reinforced, 1/4” to 11/4” I.D. Double Wire Braid Reinforced, 1/4” to 1” I.D. Spiral Wire Reinforced, 1/4” to 3/4” I.D.
Features • • • • • •
Low cost Compact Bench mounted Easy to operate Built in safety features U.L. listed
Ordering Instructions Machine: FT1200 Includes machine with 8” knife blade Replacement Components: FT1200–3–84245 Replacement 8” knife blade
Electrical Requirements 21/2 hp electric motor. 115V AC-DC single phase, 50-60 Hz, 5200 rpm
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Assembly Equipment
FT1259 Cut off tool
Hose Cut Off Equipment FT1023 Hose cut off machine
Assembly Equipment
Hose Specifications • Fabric and Wire Reinforced, 1/4” to 1” I.D.
Features • • • • • • •
Low cost Compact, 21” x 16” x 24”, 104 lbs. Speeds production Easy to operate Square cuts, no frayed ends Full safety features Heavy duty construction
Ordering Instructions Machine: FT1023 Includes machine with 7” blade Replacement Components: FT1023–3–20C V-belt for model “C” FT1023–3–40 Replacement blade
Electrical Requirements 2 hp electric motor, 230V AC, single phase, 60 Hz, 3450 rpm
FT1328 Hose cut off machine Hose Specifications • Fabric Reinforced, 1/4” to 2” I.D. • Wire Braid Reinforced, 1/4” to 2” I.D. • Spiral Wire Reinforced, 1/4” to 2” I.D.
Features • • • • • • • •
Compact Easy to operate Easily bench mounted Built in safety features 14” heavy duty abrasive wheel Hose bore cleaning brushes included U.L. listed Low cost
Ordering Instructions Machine: FT1328 Includes machine with 14” wheel, hose base plate and vise, cleaning brushes and spanner wrench Replacement Components: FT1328–4993–6220 Replacement 12” abrasive wheel (Model 6165) FT1328–4993–6230 Replacement 14” abrasive wheel (Model 6170) FT1238–* Replacement hose I.D. cleaning brushes *Use Hose dash size –08, –12, –16, –20, –24, –32
Electrical Requirements 115V, 15 amps, single phase, AC, 50-60 Hz
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Hose Cut Off Equipment S1104 Hose cut off machine Hose Specifications
Features • • • • •
Compact, 22” x 24” Light, 130 lbs. Dual V-belt drive 10” cutting blade U.L. listed
Electrical Requirements 3 hp, 230/460V, 3 phase, 60 Hz. Machine wired for 230V AC. Change connections as shown on motor plate for 460V. Also, replace 230V motor heater with 460V motor heater included with machine.
Ordering Instructions Machine: S1104 S1026 FT1215 S1118 SC1709 SC1772
Basic machine, 230/460V, 3 phase, 60 Hz Hose measuring gauge attachment Hose reel attachment Coolant spray system (required when cutting spiral wire hose) 10” Replacement cutting blade Welded steel table
*A 3 hp, 230V AC, single phase machine is also available but not recommended because of reduced torque and less capability when cutting larger size hose. Order by part number S1104–230.
Optional Cutting Blades FT1101–1 10” Scalloped Blade
FT1101–2 10” Abrasive Blade
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Assembly Equipment
• Single and Double Wire Reinforced, 1/4” to 3” I.D. • Four and Six Spiral Wire Reinforced, 1/4” to 11/2” I.D. with optional blades FT1101–1 and FT1101–2, spiral wire capacity is increased to 2”
Hose Cut Off Equipment FT1260 Hose cut off machine
Assembly Equipment
Hose Specifications • All Hose Constructions – 1/4" to 4" I.D.
Features • • • • • • •
Built in safety features Easy to operate 16" abrasive wheel Heavy duty design Low maintenance V shaped vise U.L. listed
Ordering Instructions Machine: FT1260–1–1 FT1260–1–2 FT1260–1–3 FT1260–1–4 FT1260–2–5
Replacement FT1260–3–1
Base machine with stand. 230/460V, 3 phase, 60 Hz Base machine with stand and fume exhauster. 230/460V, 3 phase 60 Hz Base machine with stand. 230V, single phase, 60 Hz Base machine with stand and fume exhauster. 230V, single phase, 60 Hz Optional hood (can be used only with the –1–2 and the –1–4 models) Aeroquip recommends the use of FT1260–2–5, optional hood. Components: Replacement 16” fiberglass reinforced abrasive wheel
Electrical Requirements Electrical requirements will vary depending on options selected. Contact Aeroquip for additional information.
F2636 Clamping tool For assembling 1/4" and 3/8" wide FF9217 preformed band clamps which are used to attach Aeroquip Firesleeve to hose assemblies. This tool utilizes a manual ratchet type take up for tightening clamp around firesleeve. Equipped with built-in cutter for cutting clamp to length. For more information request ASB-69.
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Hose Cut Off Equipment
Assembly Equipment
S1120 Hose preparation package Hose Specifications Cutting 3/16” to 3” Skiving 1/4” to 2”
Features
Ordering Instructions
• Fast, efficient hose cutting • 10” cutting blade • Easily adjusted, self-contained skiving mandrels for reusable fittings • Safe collection of skived rubber • Spray system prolongs blade life • Rotary hose reel for easy hose handling • 24” x 42” x 24”, 240 lbs. • Double V belt cutting drive • Direct skiving drive
The S1120 hose preparation package may be ordered as a complete assembly or the five different components of the package may be ordered individually. S1120* Hose Preparation Package S1102* Includes: Basic Cut Off and Skiving Machine S1043* Dust Collector and Table S1026 Hose Measuring Gauge Attachment FT1215 Hose Reel Attachment S1118 Coolant Spray System SC1681 (Optional) Replacement Skiving Brush
Electrical Requirements 3 hp (in S1102 machine saw), 1/3 hp (in dust collector), 230/460V AC, 60 Hz, 3 phase
*A 3 hp 230V AC single phase motor is also available but not recommended due to reduced torque and less capability in cutting larger size hose. The following part numbers must be used when ordering components with single phase motors: S1120–230 Hose Preparation Package S1102–230 Basic Cut Off and Skiving Machine S1043–230 Dust Collector and Table
Blade Selection Aeroquip offers three different cutting blades to make cutting of wire braid and spiral wire hose quick and easy.
SC1709 Standard replacement cutting blade (one included with each machine)
FT1101–1 Scalloped cutting blade (optional; used for cutting spiral wire hose).
FT1101–2 Abrasive cutting blade (optional; used for cutting spiral wire hose).
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Skiving Equipment Skiving Tools
For skiving rubber covered wire reinforced hoses
Assembly Equipment
When selecting skive tools, refer to Aeroquip Bulletin JA55 for proper skive length of hose sizes. ➂ Hose Size –03 –04 –05
FT1229–Size Silver Chromate Mandrel (for reusable fittings) ① FT1229–2–3 blade holder ➁ FT1229–3–4 skive blade
FT1230–Size Yellow Chromate Mandrel (for crimp fittings) ➂ FT1230–100–6 mandrel for –6 tool FT1230–100–8 mandrel for –8 tool
Reusable Fittings Skive FT1229 Length –4
.91
–06
–6
–08
–8
1.15 1.23 1.30 1.25
–10
–10 –12
1.25 1.40
–12B3 –16 –16B3 –20 –20A4 –20B3 –24
2.40 1.65 2.30 2.09 2.60 2.75 1.95
–24B5 –322
2.60
Crimp Fittings Skive FT1230 Length –3 .45 –4 .76 –5 .76 –6
.90
–8
1.04
–8
1.34
–10 –121
1.11 1.21 1.31
–12
1.40
–16
1.30
–16
1.85
–201
1.66 1.52 1.88
–20
2.05
–241
1.74 1.64 2.18
–24
2.05
–32 –32A
2.30 1.15
–12 –16
–20
–24 –32
Crimp Internal Skive Fittings Skive FT1231 Length
2.05
1
FT1231–Size Black Oxide Mandrel (for internal skive crimp fittings)
FT1240 Internal skive tooling
FT1240–100–Size
FT1240–150–Size
Adjustable tool. FT1229–32 tool is used for reusable and crimp fittings. 3 For FC606. 4 For FC136 and FC250A. 5 For FC136, FC250A and FC254. 2
Internal Skive Tool FT1240–150–8 FT1240–100–12 FT1240–150–12 FT1240–150–16 FT1240–100–20 FT1240–150–20 FT1240–100–24 FT1240–150–24 FT1240–100–32 FT1240–150–32
FC136 FC250A
FC254 –08
–16 –20
–12 –16
FC273
FC323 FC324 FC325
–12
–12
–16 –20
–16 –20
–24
–24
–32
–32
–20 –24
FC606
–16 –20
–24 –32 –32
FT1279 Auger attachment The FT1279 auger attachment permits efficient skiving of rubber covered wire reinforced hose.
Designed for use with FT1229, FT1230 and FT1231 skiving tools, the FT1279 auger attachment promotes quick completion of hand skiving operations.
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Hose Proof Equipment FT1312 Hose proof test stand
FT1312 and FT1261 Standard adapter selection chart
Hose Specifications Assemblies up to 2” I.D., 6 spiral wire
Features • Designed to use tap water, eliminating the need for a special test fluid • Compact power unit is air driven • Air regulator and gauge provide easy pressure adjustment and monitoring • Tough transparent Lexan* lid • 79” x 36” x 53”, 550 lbs.
Power Unit The power unit of the FT1312 tester is a compact, economical air driven hydraulic pump. It will provide sufficient hydraulic pressure to proof test any Aeroquip hose assembly, up to 22,000 psi. *Lexan is a General Electric trademark.
FT1261 Hose proof test stand
Pressure Port Adapter Part Number
Plug or Cap Part Number
** 2081–12–6S **
900599–4 900599–5 900599–6
2027–8–8S 2027–10–8 2027–8–12S 2021–12–16S 2021–16–20S
** ** ** ** 2040–12–16S
900599–8 900599–10 900599–12 900599–16 900599–20
–24 2021–16–24S –32 2021–16–32S SAE 45° Swivel –4 2000–6–4B
2040–12–16S 2040–12–16S
900599–24 900599–32
–8 –10 –12 –16 –20
2081–12–6S
900599–4
–5 –6
2000–6–5B 2000–6–6B
2081–12–6S 2081–12–6S
–8 –10 –12
2000–12–8B 2000–12–10B 2000–12–12B
** ** **
900599–5 2001–6–6B, 2082–6S 900599–8 900599–10 2001–8–12B, 2082–8S
2081–8–2S
2081–12–8S
–4
2081–8–4S
2081–12–8S
–6
2081–8–6S
2081–12–8S
–8
2081–8–8S
**
Male Pipe –2
–12
Hose Specifications Assemblies up to 2” I.D., 6 spiral wire in 50 ft. coil lengths
Features • Designed to use tap water, eliminating the need for a special test fluid • Air regulator and gauge provide easy pressure adjustment and monitoring • Tough transparent Lexan* lid • 96” x 84” x 54”, 800 lbs.
Power Unit The power unit of the FT1261 tester is a compact, economical air driven hydraulic pump. It will provide sufficient hydraulic pressure to proof test any Aeroquip hose assembly, up to 22,000 psi.
**
–16
2040–12–16S
**
–20
2040–16–20S
2040–12–16S
–24
2040–20–24S
2040–12–16S, 2040–16–20S
–32
2040–24–32S
2040–12–16S, 2040–16–20S, 2040–20–24S
2046–2–2S, 2082–2S 2046–4–4S, 2082–4S 2046–6–6S, 2082–6S 2046–8–8S, 2082–8S 2046–12–12S, 2082–12S 2046–16–16S, 2082–16S 2046–20–20S, 2082–20S 2046–24–24S, 2082–24S 2046–32–32S, 2082–32S
*Two adapters are required per hose assembly to be tested. **Internal Skive Fittings Only.
*Lexan is a General Electric trademark.
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Assembly Equipment
Hose Fitting* Style Fitting Adapter and Size Part Number SAE 37° (JIC) Swivel –4 2027–8–4S –5 2021–6–5S –6 2027–8–6S
Hose Proof Stands
Assembly Equipment
FT1058 Adapter selection chart Hose Fitting* Style Fitting Adapter and Size Part Number SAE 37° (JIC) Swivel –4 2021–6–4S –5 2021–6–5S –6 –8 –10 –12 –16
Features • • • • • • • • • •
Pressure gauge Release valve Hand hydraulic pump Foot switch Fluid reservoir, use SAE 5 wt. hydraulic oil (oil not included) Electric fluid pump Safety lid Pressure port (3/4–14 NPTF Female Port) 42” x 22” x 9” (41” with legs), 75 lbs. 10,000 psi maximum proof pressure
Electrical Requirements 110V 60 Hz, single phase motor
Plug or Cap Part Number
2081–12–6S 2081–12–6S
900599–4 900599–5
2021–12–6S 2021–12–8S 2021–12–10S 2021–12–12S 2021–12–16S
–20 2021–16–20S –24 2021–16–24S –32 2021–16–32S SAE 45° Swivel –4 2000–6–4B
FT1058 Hose proof test stand
Pressure Port Adapter Part Number
900599–6 900599–8 900599–10 900599–12 900599–16 2040–12–16S 2040–12–16S 2040–12–16S
900599–20 900599–24 900599–32
2081–12–6S
900599–4
2081–12–6S 2081–12–6S
900599–5 2001–6–6B, 2082–6S 900599–8 900599–10 2001–8–12B, 2082–8S
2081–8–2S
2081–12–8S
–4
2081–8–4S
2081–12–8S
–6
2081–8–6S
2081–12–8S
–8
2081–12–8S
2046–1–2S, 2082–2S 2046–4–4S, 2082–4S 2046–6–6S, 2082–6S 2046–8–8S, 2082–8S 2046–12–12S, 2082–12S 2046–16–16S, 2082–16S 2046–20–20S, 2082–20S 2046–24–24S, 2082–24S 2046–32–32S, 2082–32S
–5 –6
2000–6–5B 2000–6–6B
–8 –10 –12
2000–12–8B 2000–12–10B 2000–12–12B
Male Pipe –2
Ordering Instructions FT1058 as shown above. Legs can be removed for bench mounting.
–12 –16
2040–12–16S
–20
2040–16–20S
2040–12–16S
–24
2040–20–24S
–32
2040–24–32S
2040–12–16S, 2040–16–20S 2040–12–16S, 2040–16–20S, 2040–20–24S
*Adapters are available for other hose fitting styles. Contact Aeroquip.
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ADAPTERS and TUBE FITTINGS Adapters and Tube Fittings
Fluid Conveying Products Description
Page
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301-327 Braze and weld to 37° flare . . . . . . . . . . . . . . . . . . . . .322-323 Braze and weld to split flange . . . . . . . . . . . . . . . . . .321-322 BSPP to 37° flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326-327 BSPT to 37° flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327 JIS 30° to 37° flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327 Metric to 37° flare . . . . . . . . . . . . . . . . . . . . . . . . . . . .325-326 O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328 Pipe to braze and weld . . . . . . . . . . . . . . . . . . . . . . . . . . .313 Pipe to 45° flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311-312 Pipe to pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301-305 Pipe to SAE O-Ring boss . . . . . . . . . . . . . . . . . . . . . .312-313 Pipe to 37° flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305-310 SAE flareless to 37° union . . . . . . . . . . . . . . . . . . . . . . . . .323 SAE O-Ring to 37° flare . . . . . . . . . . . . . . . . . . . . . . . .317-319 SAE split flange to SAE split flange . . . . . . . . . . . . . . . . .321 SAE split flange to 37° flare . . . . . . . . . . . . . . . . . . . .319-320 SAE 37° (JIC) flare union . . . . . . . . . . . . . . . . . . . . . .314-317 Specials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324-325 Versil•Flare™ flare and flareless . . . . . . . . . . . . . . . . .323-324 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .288-294 O-Ring boss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294 ORS® braze type tube fittings . . . . . . . . . . . . . . . . . . .289-291 ORS-TF® tube fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288 ORS® tube fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292 Pipe threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292 SAE 37° (JIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292 Versil•Flare™ tube fittings . . . . . . . . . . . . . . . . . . . . . . . . .293
Description
Page
Configuration Index . . . . . . . . . . . . . . . . . . . . . . . . . . . .267-270 How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274-276 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266 O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328 O-Ring Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328 ORS Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271 ORS® Tube Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . .295-300 ORS® accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 ORS® braze type . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296-297 ORS® to NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298 ORS® O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328 ORS® to O-Ring boss . . . . . . . . . . . . . . . . . . . . . . . . . .297-298 ORS® to ORS® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299-300 ORS-TF® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277-287 Allowable bulkhead thickness . . . . . . . . . . . . . . . . . . . . . .278 Assembly torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282-283 BSPP threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 BSPT threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 Fluid compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . .284-286 Metric threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 Proper tube installation . . . . . . . . . . . . . . . . . . . . . . . . . . .287 Thread engagement dimensions . . . . . . . . . . . . . . . . . . . .278 Thread hole dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .277 Thread size chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277 Thread style pressure performance . . . . . . . . . . . . . . . . .279 Tubing specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 Versil•Flare™ Tube Fitting Connection . . . . . . . . . . . . .272-273
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265
Numerical Index
Adapters and Tube Fittings
Part Number
Page
15.063....................................325 15.117....................................325 15.147....................................325 15.163....................................326 15.164....................................325 15.165....................................326 1290 ......................................324 2000 ......................................311 2001 ......................................311 2002 ......................................312 2003 ......................................311 2004 ......................................324 2007 ......................................311 2015 ......................................301 2018 ......................................306 2020 ......................................317 2021 ......................................305 2022 ......................................306 2023 ......................................307 2024 ......................................307 2025 ......................................308 2027 ......................................314 2028 ......................................309 2029 ......................................310 2030 ......................................309 2031 ......................................310 2033 ......................................316 2039 ......................................315 2040 ......................................301 2041 ......................................314 2041-1 ..................................314 2042 ......................................315 2042-1 ..................................315 2043 ......................................315 2043-1 ..................................315 2044 ......................................307 2045 ......................................302 2046 ......................................302 2048 ..............................302-303 2049 ......................................302 2050 ......................................302 2060 ......................................311 2061 ......................................318 2061-1 ..................................318 2062 ......................................318 2062-1 ..................................318 2063 ......................................326 2066 ......................................312 2067 ......................................312 2067-1 ..................................312 2068 ......................................312 2068-1 ..................................312 2070 ......................................315 2071 ......................................315 2080 ......................................305 2081 ......................................301 2082 ......................................301 2083 ......................................301 2084 ......................................301 2085 ......................................303 2087 ......................................304 2088 ......................................302 2089 ......................................303 2090 ......................................305
Part Number
Page
2091......................................304 2092......................................304 2093......................................304 2096......................................302 2215......................................314 2216......................................312 2216-1 ..................................312 2222......................................301 2239......................................306 2240......................................306 2242......................................306 2243......................................307 2244......................................308 2246......................................312 2247......................................302 2249......................................308 2250......................................308 2251......................................303 2252......................................303 2253......................................304 2254......................................304 2255......................................304 2256......................................304 2257......................................304 2261......................................313 2266......................................318 4624......................................322 22012....................................328 22033....................................328 22046....................................328 22046....................................328 22068....................................328 22546....................................328 22617....................................317 71416....................................322 71418....................................321 71422....................................322 71423....................................322 73014....................................322 73056....................................313 449-74446 ............................321 200001..................................325 202003..................................310 202006..................................310 202113..................................306 202114..................................306 202124..................................324 202232..................................322 202411..................................307 202413..................................307 202414..................................308 202701..................................317 202702..................................317 202703..................................318 202712..................................314 202713..................................318 202901..................................309 203002..................................316 203002-1 ..............................316 203003..................................319 203003-1 ..............................319 203005..................................319 203005-1 ..............................319
Part Number
Page
203006..................................309 203007..................................308 203008..................................317 203101..................................317 203102..................................317 203103..................................309 203104..................................309 203301..................................308 206209..................................318 206209-1 ..............................318 206604..................................312 206801..................................313 206801-1 ..............................313 206804..................................313 206804-1 ..............................313 208006..................................305 208007..................................305 210212..................................310 210292..................................310 210294..................................323 221501..................................315 226601..................................318 500023..................................319 500024..................................320 500025..................................319 500454..................................316 504089..................................321 504095..................................316 900598..................................318 900598-1 ..............................318 900599..................................314 900605..................................324 FC1229 ................................296 FC1857 ................................296 FC2119 ..........................321-322 FC2325 ................................296 FC2326 ................................297 FC2713 ................................321 FC2875 ................................323 FC3425 ................................321 FC3459 ..........................321-322 FF1010..................................318 FF1026..................................313 FF1065..................................317 FF1066..................................315 FF1131..................................323 FF1159..................................313 FF1161..................................319 FF1162..................................303 FF1167..................................319 FF1307..................................323 FF1315..................................323 FF1327..................................324 FF1353..................................324 FF1354..................................324 FF1851T................................296 FF1852T................................297 FF1854T................................297 FF1856T................................296 FF1857T................................300 FF1858T ..............................296 FF1861T ..............................298 FF1865T ..............................298 FF1868T ..............................297
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Part Number
Page
FF1898T ..............................299 FF1922T ..............................296 FF1980 ................................325 FF1981 ................................325 FF1994T ..............................300 FF2000T ..............................299 FF2001T ..............................298 FF2030T ..............................300 FF2031T ..............................298 FF2032T ..............................298 FF2035T ..............................299 FF2068T ..............................297 FF2093T ..............................298 FF2098T ..............................299 FF2114T ..............................300 FF2115T ..............................296 FF2137 ................................318 FF2138 ................................318 FF2211T ..............................297 FF2227T ..............................297 FF2281T ..............................299 FF2593 ................................327 FF5162 ................................320 FF5163 ................................316 FF5164 ................................316 FF5238 ................................320 FF5239 ................................319 FF5321 ................................321 FF5539 ................................320 FF5540 ................................320 FF5541 ................................319 FF9016 ................................328 FF9075 ................................300 FF9173 ................................323 FF9446 ................................328 FF9605 ................................324 FF9766 ................................300 FF9767 ................................300 FF9768 ................................300 FF9807 ................................328 FF9855 ................................328 FF9863 ................................300 FF10265-01 ..........................328 FF10266-01 ..........................328 FF10273-01 ..........................328 FF10280 ..............................328 FF90102 ..............................295 FF90103 ..............................295 FF90146 ..............................295 FF90174 ..............................288 GG106-NP............................326 GG108-NP............................326 GG110-NP............................327 GG306-NP............................327 GG308-NP............................326 GG310-NP............................327
Configuration Index ORS-TF
FC1851 page 295
FF90102 page 295
FC1229 page 296
FC2326 FC1857 page 297
ORS/O-Ring Boss
FF1852T page 297
FF2211T page 297
FF1857T page 300 FF2031T page 298
2247 page 302
2048 page 302
2049 page 302
2087 page 304
2050 page 302
2257 page 304
2088 page 302
2256 page 304
2085 page 303
2093 page 304
FF1162 page 303
2092 page 304
2251 page 303
2254 page 304
2089 page 303
2255 page 304
2084 page 301
FF2093T page 298
2015 page 301
FF2032T page 298
FF2030T page 300 FF2001T page 298
FF2068T page 297 FF2000T page 299
FF1868T page 297 FF1851T page 296
2047 page 303
2083 page 301
FF2281T page 299
FF2227T page 297 FF2098T page 299
2081 page 301
ORS Accessories
ORS/ORS
FF1922T page 296
2096 page 302
Pipe to Pipe
FF1994T page 300
FC2325 page 296
2222 page 301
FF9768 page 300
FF9767 page 300
FF9863 page 300
2040 page 301
2082 page 301
2045 page 302
2046 page 302
FF1861T page 298 FF1858T page 296
ORS Silver Braze Ring page 300
FF2114T page 300
FF1854T page 297
FF1856T page 296
FF1898T page 299
ORS-NPTF
FF90103 page 295
ORS Braze Type
FF1865T page 298
FF2035T page 299
FF9766 page 300 2252 page 303
2253 page 304
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Adapters and Tube Fittings
FF2115T page 296
Configuration Index SAE 37째 (JIC) flare union
Adapters and Tube Fittings
Pipe to Pipe
2091 page 304
2022 page 306
2239 page 306
202414 page 308
203006 page 309
208006 page 305
202113 page 306
2001 page 311
206804 page 313
2031 page 310
2007 page 311
202114 page 306
900599 page 314
73056 page 313
203301 page 308
202003 page 310
2003 page 311
2042 page 315 2261 page 313
203103 page 309
2028 page 309
2215 page 314
221501 page 315
2002 page 312 202411 page 307
2240 page 306
2060 page 311
Pipe to braze & weld
2021 page 305 2024 page 307
206801 page 313
203007 page 308
Pipe to 37째 flare 2243 page 307
2041 page 314
2000 page 311
2244 page 308 2029 page 310
2044 page 307
202712 page 314
Pipe to 45째 flare
2025 page 308
208007 page 305
2080 page 305
2067 page 312
2068 page 312
203104 page 309
2023 page 307
2216 page 312 2027 page 314
2249 page 308 202901 page 309
2018 page 306
210212 page 310
210292 page 310
2250 page 308
2090 page 305 2242 page 306
2030 page 309
202006 page 310
Pipe SAE O-Ring boss
2070 page 315 FF1026 page 313 2039 page 315
202413 page 307
2246 page 312
2066 page 312 268
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FF1159 page 313
Configuration Index Flare and Flareless
2071 page 315
500454 page 316
203101 page 317
203102 page 317
2061 page 318
500023 page 319
FC2119 page 321
Braze & weld to 37° flare 2062 page 318
FF5238 page 320
73014 page 322 206209 page 318
FF5539 page 320
FC2713 page 321
2020 page 317
500024 page 320
71418 page 321 FF1167 page 319
FF5540 page 320
SAE split flange to 37° flare
SAE split flange to SAE split flange
203008 page 316
FF1307 page 323
500025 page 319
Specials
504089 page 321
2004 page 324
202124/FF1327 page 324
4624 page 322 FF1315 page 323
900598 page 318
203002 page 316
FF1131 page 323
SAE Flareless to 37° union
FF1010 page 318 2033 page 316
900605 page 324
FF5162 page 320
202713 page 318
2266 page 318
1290 page 324
FC3425 page 321
Braze & weld to split flange
202702 page 317 203003 page 319
FF5164 page 316
FF9605 page 324
202232 page 322 203005 page 319
504095 page 316
FC2875 page 323
449–74446 page 321
SAE O-Ring to 37° flare
FF5163 page 316
FC2119 page 322
71423 page 322
FT1353/FF1354 page 324
200001 page 325 210294 page 323
FF5239 page 319 FF2138 page 318
FF5321 page 321
71416 page 322
FF1980 page 325 FF9173 page 323
FF5541 page 319
71422 page 322
FF1981 page 325
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Adapters and Tube Fittings
2043 page 315
Adapters and Tube Fittings
Configuration Index Metric Thread
BSPP Thread
15.063 page 325
2063 page 326
15.147 page 325
GG306-NP page 327
15.163 page 326
15.165 page 326
SAE O-Ring Boss 22012 22033 22068 22617 page 328
GG106-NP page 326
15.117 page 325
15.164 page 325
O-Rings
ORS FF9446 FF9807 FF9855 22046 22546 page 328
BSPT Thread
GG110-NP page 327
GG310-NP page 327
JIS30° Thread
Flange FF9016 FF9446 22046 page 328 Packages and Kits FF10265–01 FF10266–01 FF10273–01 FT10280–01 page 328
GG108-NP page 326 FF2593 page 327
GG308-NP page 326
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ORS速 Connection
The Aeroquip ORS Connection is the Universal Answer to Troublesome Fluid Leakage Problems Adapters and Tube Fittings
Hose Assemblies The ORS connection can be used with flexible hydraulic hose, combining the reusability of the hose fitting and the ORS connection. The result is the ultimate reusable fitting.
Tube Assemblies The ORS connection can be attached to hydraulic tubing to make a tube assembly. Two methods of attachment are available. 1. ORS-TF: The ORS female can be jointed directly to steel tubing with the all new patent pending ORS-TF (wedge type) tube fitting, another Aeroquip innovation. The fitting becomes an integral part of your system at a fraction of the time and expense brazing requires. The versatility these options provides make ORS the only connection you need for high-pressure situations. It attaches to most types of fluid conveying lines, controlling most types of fluid, facing the toughest conditions. 2. ORS-Braze Type: The ORS component can be brazed to hydraulic tubing.
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Tube Fittings
Adapters and Tube Fittings
Flareless and SAE 37째 Flared type both styles use the same SAE 37째 flared body
Before Connection
After Connection
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Tube Fittings to inventory flared tube fittings plus the special bodies, nuts and sleeves for flareless tube fittings. The Aeroquip total tube fitting concept reduces inventory expense.
Aeroquip Flareless Tube Fitting
Aeroquip Flared Tube Fitting
The Aeroquip Flareless Tube Fitting can use any standard SAE 37° male flare adapter or hose fitting as a body. This eliminates the need to inventory special flareless tube fitting bodies and results in reduced inventory expense. Aeroquip Flareless Tube Fittings are available in size from 3/16” tube O.D. to 2” tube O.D. Presetting tools and extra assembly time are eliminated because there’s no need for flaring, special preparation or presetting with the Aeroquip Flareless Tube Fitting. The chance of assembly error is reduced because the ferrule can be installed only one way and assembly is the same for all sizes and tube wall thicknesses. This assures a tight joint every time. These features improve production rates.
The Aeroquip industrial standard three piece flare type tube fitting can be used on the full range of standard steel hydraulic tubing in various wall thicknesses from 3 /16” to 2” tube O.D. All three components are constructed from high quality zinc plated steel for long service life. The standard SAE 37° flare angle is used to produce a highly efficient seal under hydraulic pressures. The sleeve is used to help support the tube and absorb vibration. Assembly is easy. A properly sized wrench and flaring tool are all that is necessary. This is important in tight locations. Aeroquip standard SAE 37° flare type fittings can also be dis-assembled and re-assembled repeatedly. Aeroquip quality is built into every component to assure leakproof connections. The Aeroquip standard SAE 37° flare type tube fitting conforms to the following hydraulic tube fitting standards. Military specification, MIL-F-18866 and Society of Automotive Engineers, SAE J514.
Tubing selection and sizing Aeroquip , Flareless and Standard SAE 37° flare type, tube fittings can be used with SAE J-525 electric resistance welded, cold worked annealed, SAE J-524 seamless annealed tubing and SAE J527 brazed double wall low carbon steel tubing. SAE J356 welded flash controlled normalized steel tubing can only be used with Aeroquip
Flareless tube fittings. The maximum hardness of the above tubing should not exceed Rockwell B65. Selection of proper tubing material, size and wall thickness depends on corrosion conditions, pressure and flow requirements and other operating requirements of the system.
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Adapters and Tube Fittings
One inventory of bodies (any standard SAE 37° flare fitting) allows both flareless and flared type connection of standard steel hydraulic tubing. It is no longer necessary
How to Order
Adapters and Tube Fittings
Aeroquip Part Numbers Aeroquip adapter part numbers consist of a base number followed by a size designation. If the part number contains a “T” character between the base number and size designator, the first size designator signifies the tube size. Example:
FF1852 T 06 04 S
How to order ORS Adapters and Tube Fittings ORS tube fitting body with O-Ring, locknut and washer, where applicable. FF1852T 08 08 S
Example:
Base part number
Base part number
“T” character
ORS tube size
Tube size
Pipe or port size
Pipe or port size
Material designation suffix (steel)
Material designation suffix (steel)
ORS tube fitting body without O-Rings If the part number does not contain a “T” character between the base number and the size description, the first size designation signifies the port size.
FF1852T 1– 08 08 S
Example: Base part number
Example:
2021– 4 –6 S
Base part number
Add 1– after base part number to eliminate O-Rings ORS tube size
Pipe or port size
Pipe or port size
Tube size
Material designation suffix (steel)
Material designation suffix (steel)
How to Order Adapters Adapters are ordered using the complete part number as shown on the adapter pages.
ORS bulkhead tube fitting body without bulkhead nut or O-Rings FF2030T 2– 08 08 S
Example: Example: Base part number
2021– 8 –10 S Base part number
Pipe or port size
Add 2– after base part number to eliminate bulkhead nut
Tube or hose end
ORS tube size
Material designation suffix (steel)
Pipe or port size Material designation suffix (steel)
ORS-TF Tube Fitting Components ORS-TF tube fittings, nut, ferrules, and sleeves can be ordered under the following kit part number:
FF90146– 08 S
Example: Kit base part number Dash size Material designation suffix (steel)
By ordering a single part number in kit form, you will receive the components ready to be assembled to an ORS tube fitting body: Example:
FF90146–08S includes: FC1851–08S (ORS-TF Nut) FF90102–08S (ORS-TF Ferrule) FF90103–08S (ORS-TF Sleeve)
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How to Order How to order ORS Adapters and Tube Fittings (cont.)
Body Material
Nuts and Shoulders (Braze Type)
FC2326– 04 S
Example:
Material Designator Prefix/Suffix B (suffix only) 259 4
Base part number Dash size
Material Brass 316-Stainless Monel
Material designation suffix (steel)
O-Rings Buna-N O-Rings are standard. Other materials may also be specified by adding a material designator prefix if the part number begins with a numeric and a material designator suffix if the part number begins with an alpha character. In all cases, the suffix “S” shall be omitted. Material Designation Prefix/Suffix Material S 90 Durometer (standard) Buna-N Nitrile Rubber 212 EPR Ethylene Propylene Rubber 213 Viton Fluoroelastomer 214 Buna-N, Low Temperature Nitrile Rubber 352 Neoprene
Example: ORS/Male NPTF Adapter Base part number and size
How to Order Conversion Adapters BSPP/BSPT GG110–NP 08 08
Example: Base part number including material
Operating Temperature Range –40°F to +250°F (–40°C to +121°C)
37° end dash size
–65°F to +300°F (–55°C to +150°C)
Example:
–15°F to +400°F (–26°C to +204°C) –65°F to +225°F (–55°C to +100°C)
Base part number including material
Port thread dash size
Metric GG108–NP 08– 16
37° end dash size Port thread size in mm
–65°F to +300°F (–55°C to +150°C)
FF2031T0804 –213
Suffix for Viton
O-Rings can be ordered separately. Example:
FF9446– 11
O-Ring Base part number Dash size
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Adapters and Tube Fittings
Nuts and shoulders can be ordered separately. Simply use the base number, dash size, and material designation.
Steel is standard. Other materials may also be specified by adding a material designator prefix if the part number begins with a numeric and a material designator suffix if the part number begins with an alpha character. In all cases, the suffix “S” shall be omitted.
How to Order
Adapters and Tube Fittings
Dimensions Aeroquip tube fittings are ordinarily designed and produced to the functional requirements set forth in SAE Standards J512, J513, J514, J1926 and J1453. However, in some cases the envelope dimensions of certain components vary slightly from cataloged or SAE referenced dimensions. The SAE reference numbers and fitting descriptions given are in accordance with SAE Standard J846.
Availability All items listed in the current price schedule are normally carried in stock. Price and delivery of non-stocked and special parts may be obtained from your Aeroquip Sales Representative or Distributor.
Loctite is a trademark of Loctite Corp. Teflon is a DuPont trademark.
Loctite Vibra-Seal 516 for External Pipe Threads Loctite Vibra-Seal has the following characteristics: Non-hardening thread sealant Resists shredding and peeling during assembly Can be reused up to 5 times without recoating Provides resistance to vibrational loosening Excellent resistance to solvents and oils Operating temperatures range –65°F to +250°F Machine applied so that it leaves first 1/2 to 2 threads uncovered for ease of assembly. Because of the excellent characteristics of this product, we are offering Loctite Vibra-Seal on all of our parts that have male pipe threads. Factory applied Loctite for external pipe threads may be ordered for steel parts by adding the prefix “307–” to the completed part number, and dropping suffix “S” if the part number begins with a numeral. Example: 307–2021–8–8. If the part number begins with an alpha character, add the suffix “–307” to the completed part number and drop the suffix “S”. Example: FF2031T0606–307.
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Technical Data Thread Size Thread size chart
N.P.T.F. 1
–02
/8–27
N.P.S.M. SAE 45° SAE 37° (J.I.C.) approx. dia. auto. refrig. hydraulic 1
/8–27
–03 1
–04
/4–18
1
/4–18
–05
5
–06
/8–18
3
/8–18
/16–24
/16–24
5
/16–24
5
3
/8–24
3
/8–24
3
/8–24
3
7
/16–20
7
/16–20
7
/16–20
7
1
1
/2–20
1
/2–20
1
5
9
/16–18
9
/16–18
5
/8–18
11
–07 1
–08
/2–14
1
/2–14
–10 –12
/4–14
3
/4–14
ORS
/16–24 /8–24
/16–24
9
/16–18
/2–20 /8–18
11
/16–24
11
/16–16
13
/16–16
/16–18
3
3
3
3
7
7
7
7
1–14
1
1
1
1
3
/4–16 /8–14
3
SAE invert. flare
5
/2–20
3
SAE O-Ring P.T.T. 30° boss automotive
1 /16–14
/4–16 /8–14
1 /16–12 3
–14
/4–16
/4–18
/8–14
/8–18
1 /16–12
1 /16–16
1 /16–12
3
1 /16–12
1 /16–12
–16
1–111/2
1–111/2
15/16–12
15/16–12
15/16–14
17/16–12
–20
11/4–111/2
11/4–111/2
15/8–12
15/8–12
15/8–14
111/16–12
–24
11/2–111/2
11/2–111/2
17/8–12
17/8–12
17/8–14
2–12
1
1
1
1
–32
2–11 /2
2–11 /2
2 /2–12
2 /2–12
–40
21/2–8
21/2–8
3–12
3–12
–48
3–8
3–8
31/2–12
31/2–12
1
2 /2–12
Through hole dimensions All dimensions are nominal. In jump size bodies, the minimum through hole dimensions will correspond to the smallest dash size. E through Hole
SAE 37°
ORS
Dash Size –03 –04 –05 –06 –08 –10 –12 –16 –20 –24 –32
SAE 37° .12 .17 .23 .30 .39 .48 .61 .84 1.08 1.31 1.78
ORS .17 .26 .38 .48 .61 .81 1.05 1.31
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Adapters and Tube Fittings
Dash size
The following chart is intended as a quick reference guide for thread size by dash size.
Thread Dimensions
Adapters and Tube Fittings
Thread engagement dimensions—Nominal Dimensions may vary due to tolerance conditions. Listed below are the thread engagement dimensions (B) which must be taken into consideration when making connections with ports or appropriate female adapters.
The “B” dimension must be subtracted from the overall length (A) to insure proper connection.
SAE O-Ring boss SAE J1926 with 37° Flare J514
SAE O-Ring boss SAE J1926 with ORFS J1453
Straight and Adjustable Dimension “B”
Straight and Adjustable Dimension “B”
.36 .36 .39 .43 .50 .59 .59 .59 .59 .59 .59
.43 .43 .47 .55 .63 .73
Male pipe
Dash Size –02 –04 –05 –06 –08 –10 –12 –14 –16 –20 –24 –32
Straight and Angled Dimension “B” .25 .38 .38 .50 .62 .69 .69 .69 .75
Allowable bulkhead thickness
For 37° Flare:
For ORS: Dash Size –04 –06 –08 –10 –12 –16 –20 –24
Hole Diameter .575 +.015/–.000 .700 +.015/–.000 .825 +.015/–.000 1.015 +.015/–.000 1.200 +.015/–.000 1.450 +.015/–.000 1.715 +.015/–.000 2.030 +.015/–.000
.73 .73 .73
ORS Bulkhead Thickness Min Max .195 .500 .200 .590 .220 .590 .230 .590 .245 .590 .245 .600 .245 .600 .245 .600
Dash Size –03 –04 –05 –06 –08 –10 –12 –16 –20 –24
Hole Diameter .391 +.016/–.000 .453 +.016/–.000 .516 +.016/–.000 .578 +.016/–.000 .766 +.016/–.000 .891 +.016/–.000 1.076 +.016/–.000 1.328 +.016/–.000 1.656 +.031/–.000 1.906 +.031/–.000
37° Bulkhead Thickness Straights Shapes Min Max Min Max .047 .406 .125 .250 .047 .406 .125 .281 .047 .406 .125 .281 .047 .438 .125 .297 .047 .438 .156 .344 .047 .469 .156 .359 .047 .469 .156 .375 .047 .469 .156 .375 .047 .469 .156 .375 .047 .469 .156 .375
All dimensions in inches. Dimensions may vary due to tolerance conditions.
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Technical Data
Thread Pressure Performance Thread Style Pressure Performance/Maximum Operating Pressure
relative to the connection minimum burst pressure. Testing was conducted at SAE recommended assembly torque in hardened test blocks. The pressure rating must be adjusted for any change in mating part material. The maximum operating pressure for the adapter or tube fitting body must be the lower of the chosen mating end types. For Non ORS Adapters
SAE100R2 Maximum SAE SAE Dash Inch Operating 37° Flare 37° Flare Size Size Pressure Male (JIC) Swivel (JIC) 18 –2 ⁄ 14 –4 ⁄ 5000 8500 5500 5 16 –5 ⁄ 4250 8500 5000 38 –6 ⁄ 4000 7000 4000 12 –8 ⁄ 3500 6000 4000 –10 5⁄8 2750 5500 3000 –12 3⁄4 2250 4000 3000 78 –14 ⁄ 2000 4000 3000 –16 1 2000 3500 2500 –20 11⁄4 1625 3500 2000 –24 11⁄2 1250 2000 1500 –32 2 1125 1250 1250
Male Pipe NPTF 10000 9500
Male O-Ring Boss
Straight Thread O-Ring Adjustable
Female O-Ring Boss
4500 3500 4000 4000 4000 3500 3000 2500 2000 2000
4500 3500 3500 3000 2500 1800 1700 1600 1500 1500
Female Pipe NPTF 5000 4500
Female Pipe Swivel NPSM 6000 5000
8000 6000
3500 3500
4000 3500
5000
3000
3500
4000 3000 2000 2000
2500 2000 1500 1400
3000 2000 1500 1500
7500 7500 7500 7500 7500 5000 5000 4500 4500 3500 2000
Male SAE Flareless
Code 61
Flange Code 62
5000
6000
5000
6000
5000 4000 3000 3000
6000 6000 6000 6000
For ORS Adapters
SAE100R2 Maximum Dash Inch Operating Size Size Pressure 18 –2 ⁄ 14 –4 ⁄ 5000 5 16 –5 ⁄ 4250 38 –6 ⁄ 4000 12 –8 ⁄ 3500 –10 5⁄8 2750 34 –12 ⁄ 2250 –14 7⁄8 2000 –16 1 2000 –20 11⁄4 1625 12 –24 1 ⁄ 1250 –32 2 1125
ORS Male
ORS Female Swivel
9000
9000
9000
6000
6000
9000 9000 9000 6000
9000 8000 8000 6000
9000 9000 9000 6000
6000 6000 6000 6000
6000 6000 5000 4500
6000 4500 4000
6000 4500 4000
6000 4500 4000
5000 4500 3000
4000
ORB⁄STR ORB⁄ADJ
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Adapters and Tube Fittings
The following table is a breakdown of hydraulic pressure performance by thread style and size for steel products. The table is based on limited laboratory test data and is intended only as an approximate guide to field performance of Aeroquip products. Figures shown are maximum operating pressures in psi, based upon a 4:1 safety factor
Support Data Maximum Operating Pressures (PSI) for Hydraulic Tubing (SAEJ356, J524, J525, J526, J527)
Adapters and Tube Fittings
Tubing Wall Thickness (in.) Tube O.D. .19 .25 .31 .38 .50 .62 .75 1.00 1.25 1.50 2.00
Dash Size –03 –04 –05 –06 –08 –10 –12 –16 –20 –24 –32
.028 4250 3100 2450 2000
.035 5450 3950 3100 2550 1850 1500 1200 900
.049
.065
.083
.095
.109
.120
.134
.148
.156
.188
5750 4500 3650 2700 2100 1750 1300 1000
6000 6000 5000 3650 2850 2350 1750 1350 1150 850
6000 4800 3750 3050 2250 1750 1450 1100
6000 5550 4350 3550 2600 2050 1700 1250
6000 5050 4150 3000 2350 1950 1450
6000 5600 4600 3350 2650 2150 1600
3800 2700 2450 1800
4200 2950 2450 2000
3100 2600 2100
3750 3150 2550
Maximum operating pressure ratings at specified wall thickness is based upon recommended tubing ratings per SAEJ1065 as well as limited laboratory test data. Operating pressures are based upon a 4:1 safety factor
relative to tube burst data. Aeroquip recommends a maximum operating pressure of the joint which is the lesser of the tubing rating or the mating connector rating.
Recommended Wall Thickness (Inches) for Tube Fitting Applications Tube O.D. .19 .25 .31 .38 .50 .62 .75 1.00 1.25 1.50 2.00
Dash Size –03 –04 –05 –06 –08 –10 –12 –16 –20 –24 –32
SAE 37° Flare .028 – .035 .028 – .065 .028 – .065 .028 – .065 .035 – .083 .035 – .095 .035 – .109 .035 – .120 .049 – .120 .065 – .120 .065 – .134
SAE 37° Flareless .028 – .035 .028 – .065 .028 – .065 .028 – .095 .035 – .120 .035 – .120 .035 – .120 .035 – .134 .049 – .188 .065 – .188 .065 – .188
ORS-BR SAE O-Ring Face Seal
ORS-TF SAE O-Ring Face Seal
.028 – .065
.028 – .065
.035 .035 .035 .035 .049 .049 .065
.028 .035 .035 .049 .049 .049 .065
– – – – – – –
.083 .109 .120 .120 .148 .188 .188
– – – – – – –
.065 .120 .095 .120 .134 .156 .188
Recommended Hydraulic Tubing Material Specifications Hydraulic Tubing SAE Specifications
SAE 37° Flare SAEJ524 SAEJ525
SAE 37° Flareless SAEJ356 SAEJ524 SAEJ525 SAEJ527
Hydraulic tubing material description: SAEJ356 electric resistance welded flash controlled low carbon steel, SAEJ524 seamless annealed low carbon steel, SAEJ525 electric resistance welded cold worked annealed,
280
ORS-BR SAE O-Ring Face Seal SAEJ356 SAEJ524 SAEJ525 SAEJ526
ORS-TF SAE O-Ring Face Seal SAEJ356 SAEJ524 SAEJ525 SAEJ526
SAEJ526 single wall welded low carbon steel (automotive), SAEJ527 brazed double wall low carbon steel (automotive). The maximum hardness of the above tubing should not exceed Rockwell B65.
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Technical Data
Threads Conversion Adapters Metric Threads
may be of the spot faced or a flat machined surface as long as the D6 dimension is met. Assembly instructions for adjustable type adapters are presented on page 294.
Dimensions (in mm) Thread Size M 10 x 1 M 12 x 1.5 M 14 x 1.5 M 16 x 1.5 M 18 x 1.5 M 20 x 1.5 M 22 x 1.5 M 26 x 1.5 M 27 x 2 F Thread Dia. 10 12 14 16 18 20 22 26 27 A max1 1.5 1.5 1.5 2 2 2.5 2.5 2.5 2.5 B min8 12 12 12 12 14 14 16 16 18 B1 min 13.5 18.5 18.5 18.5 18.5 20.5 20.5 22.5 24 D max 15.7 18.7 19.7 23.2 26.2 28.2 30.2 35.2 36.2 D6 min 16.2 19.2 20.2 23.7 26.9 28.9 30.7 35.7 36.7 D7 max 10.2 12.2 14.2 16.2 18.2 20.2 22.2 26.2 27.2
M 33 x 2
33 2.5 20 26 43.2 44.4 33.3
M 42 x 2 M 48 x 2
42 2.5 22 28 52.7 53.4 42.3
48
30 58.7 59.9 48.3
BSPP Threads Sealing is achieved by means of an O-Ring, retaining washer and a properly machined port. The O-Ring is “captured” by the I.D. of the retaining washer. The compression is controlled by the thickness of the retaining
washer. The port may be of the spot faced or a flat machined surface as long as the D6 dimension is met. Assembly instructions for adjustable type adapters are presented on page 294.
Dimensions (in mm) Thread Size (in inches) F Thread Dia. A max1 B min 8 B1 min D max D6 min D7 max
G 1/8" 9.73 1.5 12 13 15.7 16.2 10.0
G 1/4" 13.16 2 12 18.5 19.7 20.2 13.4
G 3/8" 16.66 2.5 14 18.5 24.0 24.9 16.9
G 1/2" 20.96 2.5 16 22 28.7 29.4 21.2
G 3/4" 26.44 2.5 18 24 35.2 36.4 26.7
G 1" 33.25 2.5 20 27 43.2 44.4 33.6
G 11/4" 41.91 2.5 22 29 52.7 53.4 42.3
G 11/2" 47.8
R 1/2" 21.43 10.5
R 3/4" 26.98 13
R 1" 34.13 14.5
R 11/4" 42.86 17
R 11/2" 48.42 17
31 58.7 59.9 48.2
BSPT Threads Port Sealing Sealing is achieved by means of metal to metal deformation of the adapter and port threads. Thread Size (in inches) Thread pitch B2 min
R 1/8" 10.32 5.5
R 1/4" 13.49 8.5
R 3/8" 17.46 8.5
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Adapters and Tube Fittings
Sealing is achieved by means of an O-Ring, retaining washer and a properly machined port. The O-Ring is “captured” by the I.D. of the retaining washer. The port
Assembly Torque Recommended parallel connection assembly torque
Adapters and Tube Fittings
Aeroquip recommends that a torque wrench be used to assure proper fitting assembly of these connections.
ORS
Straight Thread O-Ring Boss Low Pressure with 37° (SAEJ514)
Straight Thread O-Ring Boss High Pressure with ORS (J1453)
Dash Size –04 –06 –08 –10 –12 –16 –20 –24
Thread Size (Inches) 9 /16-18 11 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12
Dash Size
Thread Size (Inches) 3
–03 –04 –05 –06 –08 –10 –12 –14 –16 –20 –24 –32
/8-24 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 13/16-12 15/16-12 15/8-12 17/8-12 21/2-12
Dash Size –03 –04 –05 –06 –08 –10 –12 –14 –16 –20 –24
Thread Size (Inches) 3 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12 17/8-12
7
Swivel Nut Torque Ft./Lbs. 10-12 18-20 32-35 46-50 65-70 92-100 125-140 150-165
Newton Meters 14-16 24-27 43-47 62-68 88-95 125-136 170-190 204-224
Jam Nut or Straight Fitting Torque Ft./Lbs.
Newton Meters
8-9 13-15 14-15 23-24 40-43 43-48 68-75 83-90 112-123 146-161 154-170 218-240
12-13 18-20 19-21 32-33 55-57 59-64 93-101 113-122 152-166 198-218 209-230 296-325
Jam Nut or Straight Fitting Torque Ft./Lbs. 8-10 14-16 18-20 24-26 50-60 72-80 125-135 160-180 200-220 210-280 270-360
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Newton Meters 11-13 20-22 24-27 33-35 68-78 98-110 170-183 215-245 270-300 285-380 370-490
Technical Data Recommended parallel connection assembly torque Swivel Nut Torque Ft./Lbs. 11-12 15-16 18-20 38-42 57-62 79-87 108-113 127-133 158-167 245-258
Newton Meters 15-16 20-22 24-28 52-58 77-85 108-119 148-154 173-182 216-227 334-352
Straight Adapter or Locknut Torque
Metric
BSPP **”G” denotes parallel threads, other than ISO 6149. (Port connection only)
Thread Size mm M10 x 1 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M26 x 1.5 M27 x 2 M33 x 2 M42 x 2 M48 x 2
Ft./Lbs. 13-15 15-19 19-23 33-40 37-44 52-66 55-70 81-96 96-111 162-184 170-192 258-347
Nominal Thread Size Inches**
Ft./Lbs.
G 1/8-28 G 1/4-19 G 3/8-19 G 1/2-14 G 3/4-14 G 1-11 G 11/4-11 G 11/2-11
13-15 19-23 33-40 55-70 103-118 162-184 170-192 258-347
Newton Meters 18-20 20-25 25-30 45-55 50-60 70-90 75-95 110-130 130-150 220-250 230-260 350-470
Straight Adapter or Locknut Torque Newton Meters 18-20 25-30 45-55 75-95 140-160 220-250 230-260 350-470
Aeroquip recommends that a torque wrench be used to assure proper fitting assembly of these connections.
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Adapters and Tube Fittings
SAE 37° (JIC)
Dash Size –04 –05 –06 –08 –10 –12 –16 –20 –24 –32
Thread Size (Inches) 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
Fluid Compatibility
Application Specification none none MIL-R-25897 MIL-R-6855 none
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C E C G E G U G E E G E E E E E E E G E E E E E E E E G E G G E U C U U U E E E U U U G C U E G E U U G G G U U G E U E E E E E G G E E
G U U E E U C E E E E U U U U U U E E E E C U G G U U E G E U U E E E E E U G C G E U E E E E U U U E E G E E G E G U G G U G E E U U E
E U U E E C C E E E E G U U U C C U U U U U U U U C U E G U C U G E E E E G U U E E G G C C E G G C E E G E E G E G C G G G G G E E C E
Monel
U G U U U U E E E E E E E E E E E U U U U U U C U _ U U G U G E E E E E E E E E E E E E E E E E E E E U E U E E U U E E E E E E G E E E
SEALS
Aluminum
EPR/EPDM
C U U U U U U U E G U E E E E E E E G E E E E C G E E U G U G E C E G G G E E E U U U G C U G G G U E U E U U U U G E E E U E E G U E G
Brass
Operating Seal Elastomer Temperature Range 90 Durometer Buna-N –40°F to +250°F Nitrile Rubber (–40°C to +121°C) EPR Ethylene Propylene –65°F to +300°F Rubber (–55°C to +150°C) Viton –15°F to +400°F (–25°C to +200°C) Buna-N, Low Temperature –65°F to +225°F Nitrile Rubber (–55°C to +100°C) Neoprene –65°F to +300°F (–55°C to +150°C)
Acetaldehyde Acetic Acid, 10% Acetic Acid, Glacial Acetone Acetophenone Acetyl Acetone Acetyl Chloride Acetylene Air, Hot (Up to +160°F) Air, Hot (161°F – 200°F) Air, Hot (201°F – 300°F) Air Wet Aluminum Chloride Aluminum Fluoride Aluminum Nitrate Aluminum Sulfate Alums Ammonia, Cold Ammonia, Hot Ammonia, Anhydrous Ammonia, Aqueous Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide Ammonium Nitrate Ammonium Phosphate Ammonium Sulfate/Sulfide Amyl Acetate Amyl Alcohol Aniline, Aniline Oil Aniline Dyes Arsenic Acid Asphalt ASTM #1 ASTM #2 ASTM #3 Automatic Trans. Fluid Barium Chloride Barium Hydroxide Barium Sulfide Benzene, Benzol Benzin Benzoic Acid Benzyl Alcohol Black Sulfate Liquor Blast Furnace Gas Borax Boric Acid Brine Bromine Butane Butyl Acetate Butyl Alcohol Butyl Cellosolve Butylene Butyl Stearate Butyraldhyde Calcium Acetate Calcium Bisulfate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Cane Sugar Liquors Carbitol Carbolic Acid Carbonic Acid Carbon Dioxide
Steel
SEAL ELASTOMER DATA
U U U U U U U U E G U E E E E E E E U E E U E C E E E U G U U E G E E E E E E E U E U U C U G G E U E U E U C G U G E E E U E E G U G G
FLUID
Viton
HOW TO USE THE CHART 1. Both the elastomer and the metal must be considered when determining fluid compatibility. 2. Locate the fluid to be conveyed and determine the suitability of the elastomeric and metal components according to the resistance ratings shown for each. 3. For further details on the products shown in this catalog, and their applications, consult your Aeroquip Sales Representative or Aeroquip Corporation, Americas Industrial Division, Maumee, Ohio. RESISTANCE RATING KEY E = Excellent – Fluid has little or no effect. G= Good – Fluid has minor to moderate effect. C =Conditional – Service conditions should be described to Aeroquip for determination of suitability for application. U=UNSATISFACTORY The differences between ratings “E” and “G” are relative. Both indicate satisfactory service. Where there is a choice, the materials rated “E” may be expected to give better or longer service than those rated “G”. NOTE: Special precautions are necessary in gaseous applications due to the potential volume of gaseous fluid in the system.
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Neoprene
This chart indicates the suitability of various elastomers and metals for use with fluids to be conveyed. It is intended as a guide only and is not a guarantee. Final selection of the proper hose style, seal, or material of metal components is further dependent on many factors including pressure, fluid and ambient temperature, concentration, duration of exposure, etc.
Buna-N
Adapters and Tube Fittings
Fluid compatibility
METAL
E C C E C C U E E E E E U E C C C E E E E C U C G U U E U G C U C E E E E G U U G E G G U U G C U C E E G E E G E C U C U U G E E – G E
E U C E E C E E E E E E U C C C C E E E E C C U U G G E G G G C E E E E E G G U E E G G U U – C E C E E G E E G G G U G G U G E E – E E
G G E U U U E U U C U
U U E G U U E E G E C
E E E C C E E E E E U
E C E E E E E E U E U
E E E E E E E U U E U
E G G E E E E E U E U
E E E E E E E U U G C
Hydrofluorosilic Acid Hydrogen Hydrogen Peroxide Hydrogen Sulfide, Dry Isocyanate Iso Octane Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether JP-4, JP-5 Kerosene Lacquer/Lacquer Solvents Lime Sulfur Linseed Oil LPG Lubricating Oils Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Malic Acid Mercuric Chloride Mercury Methanol Methyl Bromide Methyl Chloride Methyl Butyl Ketone Methyl Ethyl Ketone Methylene Chloride Methyl Isobutyl Ketone Methyl Isopropyl Ketone Methyl Salicylate MIL-L-2104 MIL-H-5606 MIL-H-6083 MIL-L-7808 MIL-L-23699 MIL-H-46170 MIL-H-83282 Mineral Oils Naphtha Naphthalene Naphthenic Acid Natural Gas Nickel Acetate Nickel Chloride Nickel Sulfate Nitric Acid, to 10% Nitric Acid, over 10% Nitrobenzene Nitrogen Octyl Alcohol Oleic Acid Oleum (Fuming Sulfuric Acid) Oleum (Mineral Spirits) Ortho-Dichlorobenzene Oxalic Acid Oxygen Palmitic Acid Para-Dichlorobenzene Pentane Perchloric Acid Perchloroethylene Phenol (Carbolic Acid) Phosphoric Acid Phosphorous Trichloride Potassium Acetate
SEALS
G E G U U E U G G E E U U E E
G E G G U G U G U U U U E G G
E G E U U G E E G G U U U U U U U E E E G G E E E C U C E C E E U U U E E U U E U G – E U E E U U U U G
E G E U U G E E G U U U U U U U U G G E U U G E G U U U E C G E U U U E E U U G U G – G U E G U U U U G
E E G E G U G E U U U U E U U See E E E U U U E E E U U E E U U U C U U U U U U U U U U U U E E E U U U E E C U U U E – G U U G U G G E E
Monel
E E E U U E E U U C U
FLUID
Aluminum
G E E E E E C G G G G G C U U C U U G G E E U E E E E G E E E E – E E E G G G E U U U G C E G G E E E U E E G E
Brass
E E U E G E C U U G G U G U U C U U U U E E U C C E E G E – E E – G E G G G G E U U U G C E G C E G E U E E E E
METAL
Steel
G E G E U G C U G G G G U U U C C U U C E C U E E E E G E U E U – E E G G E C G U U U E C E G – E E G U E E G E
Viton
G E U E U E C U G G G G G C C C E U E U E E G E E G E G E E E G – E E E E E G U U U U E U E G U E E E U E E G E
EPR/EPDM
Brass
E E E E U E G U U G E E U E E E E E E E E E E E U E U U E U G E U E U E U E G E E E E G U E U E E E E E E E U E
Neoprene
Steel
U E U G G U U G E U U U U G C E U E E E C U U U G E E G U G G U E E G U G U U E E E G G E U G G U U E E E U G U
SEALS
Buna-N
Viton
U G U E U G U U U U U U U U U E U E E E G C G G U E U U C G U U G E U U G U U E G E G C G G C G C G E G E G G G
Monel
Neoprene
Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Castor Oil Cellosolve Acetate China Wood Oil (Tung Oil) Chlorine Chloracetic Acid Chloroacetone Chlorobenzene Chloroform O-Chlorophenol Chlosulfonic Acid Chrome Plating Solution Chromic Acid Citric Acid Coke Oven Gas Copper Chloride Copper Cyanide Copper Sulfate Cotton Seed Oil Creosote (Coal Tar) Crude Oil Cyclohexanol Cyclohexanone Detergent/Water Solution Diacetone Alchohol (Acetol) Dibenzyl Ether Diesel Oil Diethylamine Dioctyl Phthalate (DOP) Dowtherm A&E Dowtherm 209 Ethyl Alcohol (Ethanol) Ethyl Acetate Ethyl Benzene Ethyl Cellulose Ethyl Chloride Ethylene Dichloride Ethylene Glycol Ferric Chloride Ferric Nitrate Ferric Sulfate Formaldehyde Formic Acid Fuel Oil Furfural Gallic Acid Gasoline Gasohol Glycerine/Glycerol Green Sulfate Liquor Helium Heptane Hexaldehyde Hexane Hydraulic Oils Straight Petroleum Base Water Petroleum Emulsion Water Glycol Straight Phosphate Ester Phos. Ester/Petroleum Blend Ester Blend Silicone Oils Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydrofluoric Acid
Aluminum
Buna-N
U G U E U G U U U U U U U U U E U E E E E G E E U E U U E G U U C E U U G U U E E E G C C E C G E G E G E E U E
FLUID
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
METAL
E U U E E E E U U U E G E G – E E E U E – E E E U G G E E E E E E U U E E G U E E E E E E Hydraulic Oils E E C E E G E E E E E G E G U G U – E U U E E U U G G E E E E E E U E E U G G G G G U G G U G G U E G E E E E E E E E E E G G E E E E E E E E E E E E E – – E E G E G E G G G G C E U U E U G E U U G U U G E G E E E E E E G C E E G U E E E E G G E U C – G G E G – E G G E G G E U U E C G E U E E U E E C U U C G
U E E G – E E G – E E E – E E
U E U G – E E E – E E E U E E
G G E G G G U U G U U – G G G G E – E – – E – – E – G G G G U U U C E E E C U E G C G G G E U G E C E U
G G E G E E U G E E G E G G G G G E E E – E E E E – G G G E G G U U E E E G U E G C G G G G U E G E E G
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Adapters and Tube Fittings
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
EPR/EPDM
Technical Data
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E E U E C G U U E U G G U U U E U G G U U U E E U U U U E E U U E E
C U E U E C E E E G E G U C U E E U G E E E E E E G E E C C C E E U
U U E U E C E E U – G C G C C E G C G U E G – U G G G U G G G E U C
Monel
E E E E C E E G E E E E E G U E E E E E E E G U E E E E E E G E E E
SEALS
Aluminum
E E G G U G G U E U U U G U C E U C G U U U U G G U U U E E U U E E
Brass
Sodium Sulfide Sodium Thiosulfate Soy Bean Oil Stannic Chloride Steam (up to 388°F) Stearic Acid Stoddard Solvent Styrene Sulfur Sulfur Chloride Sulfur Dioxide Sulfur Trioxide Sulfuric Acid, to 10% Sulfuric Acid, over 10% Sulfurous Acid Tannic Acid Tar (Bituminous) Tartaric Acid Tertiary Butyl Alcohol Titanium Tetrachloride Toluene (Toluol) Trichlorethylene Tricresyl Phosphate Trethanolamine Tung Oil Turpentine Varnish Vinyl Chloride Water (+150°F) Water (+151°F to +200°F) Water (+201°F to +350°F) Xylene Zinc Chloride Zinc Sulfate
Steel
E G E E U G E U U U U U U U C E G E G C U U U U G G G U E E U U E E
FLUID
G C C E E – – E E E E E E E E G E E E – E E U C C C G E C C E E G
Viton
U U C U U G – E E E E E E E E G U E G G U C U U U U U E U C U E G
EPR/EPDM
C U C G G G – E – E E E E E E G E E G E G C – G C U G C U U E E G
Neoprene
E C C G G G – E E E E E E E E G E E G E E U E C C U E E C U U E G
METAL
E E E E E E E – G E U C C C C E E E E E E E E E G E E E E E E E E
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Buna-N
E E E G C E E – U E U E E E E E E G E E E E E G U C E G G G E E E
Monel
E E E G U E E – U E E E E U U E E U E E E E E E E C E – E E E E E
SEALS
E E E G C E E C U E U G G U C E E G E E E E E U U C E G G G E E E
Aluminum
Brass
EPR/EPDM
Steel
Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide, to 10% Potassium Hydroxide, over 10% Potassium Nitrate Potassium Sulfate Propane Propyl Acetate Propyl Alcohol Propylene Refrigerant R-12 Refrigerant R-13 Refrigerant R-22 Refrigerant R-134a Sewage Soap (Water Solutions) Sodium Acetate Sodium Bicarbonate Sodium Borate Sodium Carbonate Sodium Chloride Sodium Cyanide Sodium Hydroxide, to 10% Sodium Hydroxide, over 10% Sodium Hypochlorite Sodium Metaphosphate Sodium Nitrate Sodium Perborate Sodium Peroxide Sodium Phosphates Sodium Silicate Sodium Sulfate
Viton
FLUID
Neoprene
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Buna-N
Adapters and Tube Fittings
Fluid Compatibility
METAL
U G E U G C E E E G E G – U C C E E G U E E – E E G E E G G G E C C
G E E U E E E E E U G G E C U E E E G G E E G E E G E E E E E E G G
Tube Installation
Technical Data
Proper tube installation
Adapters and Tube Fittings
CORRECT
CORRECT
CORRECT
INCORRECT
INCORRECT
CORRECT
INCORRECT
INCORRECT
fig. 1
fig. 2
When compared to rigid pipe, hydraulic tubing offers the following advantages: 1. Size for size, tubing is lighter in weight, easier to handle and can be bent more easily than iron pipe. 2. Bent tubing reduces pressure drop and turbulence in the system because it eliminates sudden change in the direction of the fluid flow. 3. Hydraulic tubing reduces the number of connections required, thus reducing material and labor costs. 4. Fewer joints means lower costs and fewer points of potential leakage. 5. The use of tube fittings makes every joint a union which permits easier, faster maintenance and repair work. 6. The Aeroquip ORS-TF Tube Fitting eliminates the need for threading, brazing or welding.
Tube bending To reduce the number of fittings in a tube assembly, bend the tubing whenever possible. Steel tubing can be bent in many sizes by using a hand bender designed for steel tubing. For production quantities, or for larger sizes, a power bending is generally used. Contact Aeroquip for additional tube bending information.
fig. 3
fig. 4
Tube routing and installation Tubing manufacturers will advise the correct radii for various types and wall thicknesses of tubing. Kinks, flattened bends, wrinkles and tube breakage can be avoided by the use of proper tube bending equipment. Avoid straight line connections whenever possible, especially in short runs. Fluid conveying systems (see figures 2, 3 and 4) should be designed to follow the contour of the equipment. They are easier to install and present a neater appearance. Long runs should be supported by brackets or clamps. All heavy systems components should be bolted or clamped to eliminate tubing fatigue. Inspect the tubing to see that it conforms to the required specifications before installation. Tubes should align with the center line of the fittings, without distortion or tension. Tubing should not be sprung into position (see figure 1) to be assembled to the fitting. If this occurs the tubing has not been properly fabricated, and when installed and connected, places the tubing under stress.
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ORS-TF Tube Fittings
Adapters and Tube Fittings
Assembly Instructions ORS-TF (Wedge Type) Tube Fittings 1. Measure the length of the tube assembly from the flat face of the ORS adapter in one port to the face of the ORS adapter in the opposite port. The length of the tube should then be adjusted to account for the shoulder thickness of the sleeve. It is imperative that the routing leave a length of unbent tubing to fully enter the ORS fitting. This straight length must be free from surface defects, thin-out distortion, and ovality.
Size –04 –06 –08 –10 –12 –16 –20 –24
Tube O.D. (inches) .25 (1/4) .38 (3/8) .50 (1/2) .63 (5/8) .75 (3/4) 1.00 (1) 1.25 (11/4) 1.50 (11/2)
Sleeve Straight Tubing Shoulder Required Thickness "A" "B" (inches) (inches) .07 .78 .08 .88 .09 1.00 .09 1.06 .09 1.19 .09 1.25 .09 1.31 .09 1 38
2. Inspect the tubing to insure that no scratches, gouges, burrs or other surface defects are present. Cut the measured tubing squarely (±1°). A tubing cutter is the best tool for this, but a hacksaw or abrasive wheel can be used. Use only SAEJ356, SAEJ524, SAEJ525, or SAEJ526 tubing with a hardness not to exceed Rockwell B65. 3. Deburr the tube ends with a deburring tool or fine cut file. After deburring, be sure to remove all contaminants and dirt from the interior and exterior of the tube.
4. Inspect ORS adapter and ORS-TF components for damage. Assure sealing surfaces are free from all surface gouges, scratches, dirt and contaminants. Inspect O-ring to insure that it is properly seated in the groove and is free from damage. Apply a thin film of compatible lubricant to the O-ring prior to installation. 5. Place a nut, ferrule and sleeve onto tubing, assuring that the identification groove of the ferrule is toward the nut. Assemble the nut to the adapter* until “handtight” with the tubing fully inserted into the fitting until bottomed out. Mark the nut in relation with the adapter* and tighten 11/2 turns with wrench. The ORSTF sleeve cannot be used to preset multiple tube assemblies. It may only be used once for presetting.
*For presetting assemblies prior to installation, we recommend the use of the FF90174-SIZE pre-set mandrel. The pre-set mandrel is a hardened male adapter designed for vise assembly of ORS-TF components.
6. The ORS-TF tube assemblies are designed for re-use and can be reinstalled by tightening nut until a sharp increase in resistance is felt (approximateIy 1/4 turn beyond “hand-tight”). 7. WARNING: Tubing must be fully inserted into the fitting and the nut tightened as specified above to ensure performance and to prevent leakage and potential fitting blow-off. Excessive tightening of the nut beyond the recommended level may affect performance. 8. If connections must be temporarily disassembled, use a threaded plug to contain the ORS-TF components and keep contaminants and dirt from entering the system.
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ORS-Braze Type Tube Fittings
Assembly Instructions
Brazing Instructions ORS-Braze Type Tube Fittings Prepare the Tube
1. Establish the required length of tubing. Allow for insertion depth in the ORS-Braze Type shoulder by adding the proper length of straight unbent tubing to enter into the shoulder counterbore. The counterbore depth is dependent upon the ORS-Braze Type shoulder size. ORS-Braze Type Shoulder Size –04 –06 –08 –10 –12 –16 –20 –24
Depth of Counterbore (inches) .25 .25 .38 .38 .38 .50 .50 .50
2. Cut the tubing squarely (±1°) to the proper length. A tubing cutter is the best tool for this, but a hacksaw or an abrasive wheel can be used.
4. Clean the end of the tube thoroughly using a liquid solvent* such as denatured alcohol, alkaline cleaner or equivalent. Avoid touching it because oily or greasy surfaces tend to repel the flux and silver material leaving voids and inclusions. *CAUTION: Follow solvent manufacturer's recommendations for proper use. Follow approved procedures for disposal.
5. Polish tube end to bare metal using silicon carbide emery cloth. It is important to remove all oil and grease first because abrasives tend to scrub the oil into the surface and/or impregnate it with a fine abrasive powder resulting in further contamination. Clean the tube end to remove the grit produced by the emery operation. Use either a clean solvent rinse or a clean, oil free soft cloth.
Prepare the Shoulder
3. Lightly deburr both l.D. and O.D. of tube.
6. Degrease the shoulder thoroughly. Inspect for presence of rust. If rust is present, follow the steps detailed previously to emery the counterbore.
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Adapters and Tube Fittings
Tube Preparation
ORS-Braze Type Tube Fittings Fluxing and Assembly
Adapters and Tube Fittings
Prepare Braze Rings
7. Degrease rings thoroughly. Preformed silver braze rings are available from Aeroquip Corporation. The preformed rings (Part Number FF9075-Size) will save you time and simplify your brazing even more. If site-made rings are used, cut off a piece of silver wire* just short of three times the counterbore's diameter. For example, if the counterbore measured 3/4” you would cut 23/16” of wire (3/4” x 2πr = 21/4”). Use needlenose pliers to shape the silver wire into a ring. *If bulk wire is used it must contain a minimum of 45% silver content.
9. Clamp the tube snugly in a vise. Properly slip ORSBraze Type nut (FC2326-SIZE-186) over the tube. The flux (high temperature 700°F to 1800°F is recommended) should be applied to all components and adjacent areas. This will minimize the heat scale formed, act as a temperature indicator, and promote proper alloy flow during the brazing process.
Silver Braze Ring Part Number FF9075–19 FF9075–06 FF9075–74 FF9075–08 FF9075–09 FF9075–86 FF9075–87 FF9075–88
Tube Size O.D. (inches) .25 .38 .50 .63 .75 1.00 1.25 1.50
10. Lightly flux ORS-Braze Type shoulder (FC1229-SIZE) counterbore, install clean braze ring to bottom of counterbore, reflux counterbore.
Trial Assembly 8. Fit the shoulder onto the tube; it should fit freely for the full counterbore depth. Aeroquip Corporation recommends minimal diametrical clearance. Do not touch or contaminate mating surfaces.
11. Slip shoulder onto tube squarely and so that braze ring is snug between the tube and counterbore lip.
12. Flux outside surfaces of shoulder.
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Assembly Instructions
ORS-Braze Type Tube Fittings Brazing the Assembly
Braze Inspection 13. To properly braze. the application of heat should bring both the tube and shoulder up to brazing temperature uniformly. Therefore, most of the heat should be directed to the shoulder and not the tube. The flux may be used as a guide: A. At +212°F the water boils off. B. At +600°F to +700°F the flux becomes puffy and starts to “work” (bubbles). C. At +800°F it lays against the surface and has a translucent appearance. D. At +1100°F it has the appearance of dark clear water. E. At +1125°F the silver braze ring melts and flows at +1145°F. At this point the shoulder should drop onto the tube a distance equal to the diameter of the braze ring, which is not melted and filling in the area between the counterbore and tube O.D. There should be visible braze material at both ends of the shoulder. The braze joint area needs to be heated uniformly not just the O.D. surface. At brazing temperature the components will have a dark red to medium cherry red appearance. Do not overheat the parts as to char the flux. Remove the heat after the alloy has melted and pulled through the joint. Settle the shoulder onto the tube to insure proper insertion. NOTE: The heating source should be varied. When using a flame, the fuel mixture should be adjusted so that the base of the flame is blue and there are also orange featherlike licks at the end of the flame.
15. Inspect braze for a fillet all the way around the tube. Inspect the shoulder sealing surface. There should be no alloy overrun or alloy build-up on the sealing surface. An accumulation of braze alloy on the sealing surface or a void in the fillet is unacceptable and the shoulder be replaced.
16. It is recommended to proof test the assembly in an enclosed chamber. Proof test pressure should be twice the system’s operating pressure but should not exceed twice the recommenced operating pressure of the tube or end connections.
NOTE: The preceding procedure is recommended only. No guarantee or warranty is implied.
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Adapters and Tube Fittings
14. Allow braze alloy to solidify completely before quenching. Cool the assembly in hot water (+180°F preferred) to help facilitate flux removal. Readily available flux removers can be added to the water. It is necessary to remove the flux residue because it is corrosive.
ORS® Tube Fittings
Adapters and Tube Fittings
Assembly Instructions for ORS Tube Fittings, Pipe Threads and SAE 37° (JIC) Flared Tube Fittings Assembly Instruction for ORS Tube Fittings
Assembly Instructions for Standard SAE 37° Flare Type Tube Fitting Use SAE J524b or SAE J525b tubing for best bending and flaring results. 1. Cut the tubing with a tube cutter. If a fine tooth hacksaw is used, make sure cut-off is square; remove burrs with deburring tool, emery paper or fine file. Clean all dirt and grit from the l.D. and O.D. of the tube. 2. Place the nut and then the sleeve onto tube. The threaded end of nut and flared end of sleeve must face the end of tube.
1. Inspect sealing surfaces and O-Ring groove for damage or foreign material. Check the O-Ring to insure that it is properly seated in the O-Ring groove. Align Fittings
Hand Tighten
2. Lubricate threads with heavy lubricant such as Aeroquip 222070 Lube. 3. Align the ORS Tube Fitting to the flat sealing connections and tighten the nut by hand. The nut should tighten easily by hand if properly aligned.
3. Flare the tube end with a flaring tool to provide a 37° flare. Check the flare for correct diameter, excessive thin out and burrs or cracks. 4. Lubricate all mating surfaces of nut, ferrule and body with a heavy lubricant such as Aeroquip 222070 Lube. 5. Assemble the nut and sleeve to body. Turn the nut hand tight then wrench tighten for a leakproof joint. See page 283, torque values, for assembly using a torque wrench.
The Aeroquip standard 37° flare fitting is easy to disassemble and may be reassembled repeatedly. 4. Complete the assembly by wrench tightening the nut to the recommended torque value on page 282.
Assembly Instructions for Pipe Threads Hand Tighten
1. Assemble connection hand tight.
2. Mark male and female.
3. Rotate male; 11/2 turns if using thread sealant. 2 turns if not using thread sealant. 292
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Assembly Instructions Tube Fittings
Tube Fittings Assembly Instructions for
Tube Fittings
To insure a leak-proof joint, the tubing should be cut square (±1°). A tube cutter is preferred, but a hacksaw or abrasive wheel can be used.
5. Slide the ferrule and nut against body and tighten the nut onto the body “Hand Tight.” Mark the nut in relation to the body for location.
Deburring All cut tubes should be deburred. However, deburring is even more important if the tubing was cut with a hacksaw or abrasive wheel. Remove any burrs, both internally or externally, with a deburring tool, emery paper or fine file. Clean the tube before assembly. Clean all dirt and grit from the I.D. and O.D. of the tube.
6. Hold tube against body and tighten nut a total of one and 1/4 turns on –3 through –10 and one and 1/2 turns –12 through –32.
Reassembly 1. Slide nut against the body and tighten to “Hand Tight.” Mark the nut for location. 2. Tighten nut a minimum of one “Hex” flat. The Aeroquip flareless tube fitting is designed for a minimum of 10 reassemblies.
Assembly Instructions for Aeroquip tube fitting Tubing cut-off 1. Tube should be cut to fit tight against the face of standard SAE 37° flare body.
Initial assembly 1. Deburr the end internally and externally. Clean all dirt and grit from I.D. and O.D. 2. Slide the nut and then the ferrule into the tube. Make sure the tapered end of ferrule points toward the nut.
3. Lubricate all mating surfaces of nut, ferrule and body with a heavy lubricant such as Aeroquip 222070 Lube. 4. Place end of tube against standard SAE 37° flare body.
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Adapters and Tube Fittings
Cutting
Assembly Instructions
Adapters and Tube Fittings
Assembly Instructions – Adjustable O-Ring Boss On SAE, and BSPP threads without check washer
On BSPP threads with check washer
The O-Ring and back-up washer should be in the proper position on non-threaded section nearest to locknut. Lubrication of the O-Ring is recommended.
Tighten the fitting by hand into the straight thread boss until back-up washer contacts face of boss (left) or check washer when thread is BSPP (right.)
In order to position the fitting, unscrew up to one full turn then hold fitting in desired position and tighten locknut so that the back-up washer contacts face of boss and forces the O-Ring within boss cavity. With BSPP threads use same procedure. Difference consists in check washer being in contact with face of boss (right inset). Assemble to the respective assembly torque specified on pages 282 and 283.
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ORS-TF® Tube Fitting ORS-TF Tube Fittings
The ORS-TF tube fitting, patent pending, utilizing the ORSTF nut, ferrule and sleeve can be joined directly to steel tubing to solve your fluid leakage problems. It does not require the time and expense of brazing and provides the advantage of repetitive reuse. It is a compression type fitting that works on a variety of tubing (See page 280 for tubing specifications). See page 288 for assembly instructions. ORS-TF Kit Part no. FF90146-(Size)
Dash Size 04S 06S 08S 10S 12S 16S 20S 24S
Tube O.D. .25 .38 .50 .63 .75 1.00 1.25 1.50
Thread T1 9 /16-18 11 /16-16 13 /16-16 1-14 13/16-12 17/16-12 111/16-12 2-12
A .84 .93 1.06 1.13 1.28 1.35 1.41 1.47
E .26 .38 .51 .63 .76 1.01 1.26 1.51
1
.69 .81 .94 1.12 1 38 1.62 1.88 2.25
ORS-TF Ferrule Part no. FF90102–(Size)
Includes: FC1851 FF90102 FF90103
ORS-TF Nut ORS-TF Ferrule ORS-TF Sleeve
Keep It Simple and Clean with ORS
Dash Size 04S 06S 08S 10S 12S 16S 20S 24S
Tube O.D. .25 .38 .50 .63 .75 1.00 1.25 1.50
A .25 .25 .30 .30 .30 .30 .30 .30
E .26 .38 .51 .63 .76 1.01 1.26 1.51
ORS-TF Sleeve Part no. FF90103–(Size)
Dash Size 04S 06S 08S 10S 12S 16S 20S 24S
Tube O.D. .25 .38 .50 .63 .75 1.00 1.25 1.50
A .32 .34 .37 .40 .44 .50 .56 .62
E .17 .26 .38 .48 .61 .81 1.05 1.26
F .25 .38 .50 .63 .76 1.00 1.26 1.51
Material: Corrosion-resistant plated steel.
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Adapters and Tube Fittings
ORS-TF Nut Part no. FC1851–(Size)
ORS® Braze Type
Adapters and Tube Fittings
ORS Braze Type
ORS Bulkhead Male/Braze Adapter Part no. FF1922T(Dash size)* (Ref. SAE 520604)
ORS-BR Shoulder Internal Braze Part no. FC1229-(Dash size)* (Ref. SAE 520115) Dash Size
Tube O.D.
A
B
F
0404S 0604S 0606S 0806S 0808S 1008S 1208S 1010S 1210S 1212S 1414S 1612S 1614S 1616S 2016S 2020S 2420S 2424S
.25 .38 .38 .50 .50 .63 .50 .63 .75 .75 .88 1.00 1.00 1.00 1.25 1.25 1.50 1.50
.29 .33 .29 .39 .42 .57 .61 .42 .61 .44 .68 .55 .56 .56 .68 .56 .74 .56
.25 .25 .25 .25 .38 .38 .38 .38 .38 .38 .62 .38 .44 .50 .50 .50 .50 .50
.25 .25 .38 .38 .50 .50 .50 .62 .62 .75 .88 .75 .88 1.00 1.00 1.25 1.25 1.50
Dash Tube Thread Size O.D. T1
A
B
C
F
90° ORS/Braze Port Adapter Part no. FF1856T(Dash size)* (Ref. SAE 520204) Dash Size
Tube O.D.
A
B
C
E
1.31
.66
.62
.38
.63
0810S
.50
/16-16 1.94 1.44 .38 .62
1.12
1010S
.63
1-14
1.31
1012S
.63
1-14
1.41
.72
.75
.38
.75
3
1.50
1208S
.75
13/16-12
1.47
.74
.50
.38
1.50
1212S
.75
13/16-12
1.47
.72
.75
.38
1 /16-12 2.43 1.66 .50 1.00 1.75
1216S
.75
13/16-12
1.62
.94
1.00
.52
1616S 1.00
17/16-12
1.64
.94
1.00
.52
2024S 1.25 1 /16-12 2.43 1.66 .50 1.50 2.12
1620S 1.00
17/16-12
1.76
1.12
1.25
.53
2424S 1.50
2016S 1.25
111/16-12 2.14
1.13
1.00
.53
2020S 1.25
111/16–12 1.76
1.12
1.25
.53
1.25
1.50
.52
1212S 1214S
.75
1616S 1.00
2.11 1.60 .38 .62
1 /16-12 2.18 1.64 .38 .75 3
1 /16-12 2.18 1.64 .38 .88 7
2020S 1.25 111/16-12 2.43 1.66 .50 1.25 2.00 11
2-12
2.43 1.66 .50 1.50 2.38
/16-16
2424S 1.50
Tube Thread O.D. T
A
B
F
1
2–12
1.92
ORS/ORS/Braze Port Adapter Part no. FF1858T(Dash size)* (Ref. SAE 520472) Dash Size
Tube Thread O.D. T1
0404S
.25
9
/16-18
A
B
C
D
.85
.36
.25
.25
0404S
.25
9
.78
.25
.25
.62
0606S
.38
11
.98
.39
.38
.25
0406S
.25
9
.78
.25
.38
.62
0608S
.38
11
1.04
.55
.50
.38
0604S
.38
11
.83
.25
.25
.75
0808S
.50
13
/16-16
1.10
.57
.50
.38
0606S
.38
11
.83
.25
.38
.75
1010S
.63
1-14
1.31
.64
.62
.38
0608S
.38
11
.95
.38
.50
.75
1212S
.75
13/16-12
1.47
.69
.75
.38
0806S
.50
13
.88
.25
.38
.88
1216S
.75
13/16-12
1.62
.91
1.00
.52
0808S
.50
13
/16-16
1.01
.38
.50
.88
1616S 1.00
17/16-12
1.64
.91
1.00
.52
0810S
.50
1-14
1.01
.38
.62
.88
2020S 1.25
111/16-12 1.76
1.10
1.25
.53
1008S
.63
/16-16
1.12
.38
.50
1.06
2424S 1.50
1.25
1.50
.52
1010S
.63
1-14
1.12
.38
.62
1.06
/16-18 /16-18 /16-16 /16-16 /16-16 /16-16
0606S
.38
.96
.62
.38
.26
1210S
.75
13/16-12
1.17
.38
.62
1.25
0806S
.50
1.12
.74
.38
.26
1212S
.75
13/16-12
1.21
.38
.75
1.25
0808S
.50
1.25
.74
.50
.36
1214S
.75
13/16-12
1.21
.38
.88
1.25
1008S
.63
1.34
.92
.50
.36
1216S
.75
13/16-12
1.45
.50
1.00
1.50
1010S
.63
1.34
.92
.62
.45
1612S 1.00
17/16-12
1.21
.38
.75
1.50
1210S
.75
1.44
1.09
.62
.45
1616S 1.00
17/16-12
1.47
.50
1.00
1.50
1212S
.75
1.44
1.09
.75
.55
1620S 1.00
17/16-12
1.47
.50
1.25
1.75
1612S
1.00
1.51
1.34
.75
.55
2016S 1.25
111/16-12 1.47
.50
1.00
1.75
13
11
1616S
1.00
1.63
1.34
1.00
.78
2020S 1.25
1 /16-12 1.47
.50
1.25
1.75
2016S
1.25
1.63
1.59
1.00
.78
2024S 1.25
111/16-12 1.47
.50
1.50
2.12
2020S
1.25
1.63
1.59
1.25
1.05
2424S 1.50
2-12
1.47
.50
1.50
2.12
2428S 1.50
2-12
1.60
.62
1.75
2.38
CAUTION: In applications exceeding +480°F (such as during brazing) order the oil-coated/non-plated nut by using part number FC1857-Size-186. When plating is heated above +480°F toxic gases are given off.
.38
1-14
1.12
.16
1.26
.62
1010S
/16-16 1.94 1.44 .38 .50
.17
1.50
.66
13
.25
1.91
1.20
.50
.25
1.63
/16-16
0810S
.62
1.50
.38
13
1.00
.50
0808S
/16-16 1.72 1.34 .25 .38
.50
2424S
.25
.50
/16-16
13
.96
.78
.38
.59
.50
.88
1.00
.41
1.10
.38
0808S
.38
0606S
1.61 1.24 .25 .25
.38
1.91
.98
13
0606S
11
/16-18
.25
1.63
11
.81
/16-18
9
0604S
1.50
D .25
9
0404S
2416S
C .25
.25
.25
0404S
Dash Size
Dash Size
B .38
0404S
ORS/Braze Adapter Part no. FF1851T(Dash size)* (Ref. SAE 520104)
ORS-BR Shoulder External Braze/Weld Part no. FC2325-(Dash size)* (Ref. SAE 520172)
A .85
1
CAUTION: In applications exceeding +480°F (such as during brazing) order the oil-coated/non-plated nut by using part number FC1857-Size-186. When plating is heated above +480°F toxic gases are given off.
CAUTION: In applications exceeding +480°F (such as during brazing) order the oil coated/non plated nut by using part number FC1857-Size-186. When plating is heated above +480°F toxic gases are given off.
Tube Thread O.D. T1
*Aeroquip braze counterbores are dimensioned for sized or emeryed tubing. If tubing is used as received, contact Aeroquip for appropriate part number.
/16-16 /16-16
2-12
1.92
ORS/Braze/ORS Port Adapter Part no. FF2115T(Dash size)* (Ref. SAE 520472) Dash Tube Thread Thread Size O.D. T1 T2 0404S .25
9
0606S .38
11
0808S .50
13
1010S .63
/16-18 /16-16 /16-16
1-14
A
B
C
.38
.85
.85 .25
11
.41
.98
.98 .25
13
.59 1.10 1.10 .38
9
/16-18 /16-16 /16-16
1-14
D
.66 1.31 1.31 .38
1212S .75 13/16-12 13/16-12
.72 1.47 1.47 .38
1616S 1.00 17/16-12 17/16-12
.94 1.64 1.64 .53
2020S 1.25 111/16-12 111/16-12 1.13 1.76 1.76 .53 2424S 1.50
2-12
All dimensions in inches.
296
Courtesy of Aeroquip.cc
2-12
1.25 1.92 1.92 .52
ORS® Tube Fittings ORS-BR Nut Part no. FC2326(Size) (Ref. SAE 520110) Tube O.D.
04S 06S 08S 10S 12S 14S 16S 20S 24S
.25 .38 .50 .63 .75 .88 1.00 1.25 1.50
Thread T1 9
/16-18 11 /16-16 13 /16-16 1-14 13/16-12 13/16-12 17/16-12 111/16-12 2-12
A
E
1F
.58 .67 .83 .92 1.02 1.22 1.10 1.10 1.10
.41 .53 .65 .83 .95 .99 1.14 1.42 1.73
.69 .81 .94 1.12 1.38 1.38 1.62 1.88 2.25
CAUTION: In applications exceeding +480°F (such as during brazing) order the oil-coated/non-plated nut by using part number FC1857-Size-186. When plating is heated above +480°F toxic gases are given off.
ORS/O-Ring Boss
Tube O.D. .25 .25 .25 .25 .25 .38 .38 .38 .38 .38 .38 .38 .38 .50 .50 .50 .50 .50 .50 .63 .63 .63 .63 .75 .75 .75 .75 .75 .75 1.00 1.00 1.00 1.00 1.00 1.00 1.25 1.25 1.25 1.50 1.50
Thread T1 9 /16-18 9 /16-18 9 /16-18 9 /16-18 9 16 / -18 11 /16-16 11 /16-16 11 /16-16 11 /16-16 11 /16-16 11 /16-16 11 /16-16 11 /16-16 13 /16-16 13 /16-16 13 /16-16 13 /16-16 13 /16-16 13 /16-16 1-14 1-14 1-14 1-14 13/16-12 13/16-12 13/16-12 13/16-12 13/16-12 13/16-12 17/16-12 17/16-12 17/16-12 17/16-12 17/16-12 17/16-12 111/16-12 111/16-12 111/16-12 2-12 2-12
Thread T2 3 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 3 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 3 /4-16 7 /8-14 11/16-12 13/16-12 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12 15/16-12 15/8-12 17/8-12 15/8-12 17/8-12
A 1.07 1.13 1.13 1.20 1.32 1.28 1.34 1.22 1.26 1.38 1.53 1.69 1.73 1.48 1.44 1.59 1.75 1.75 1.79 1.78 1.70 1.86 1.86 1.77 1.91 1.99 1.92 1.92 1.96 1.96 2.04 2.14 1.98 1.98 2.06 2.28 2.06 2.13 2.35 2.13
C .37 .43 .43 .47 .55 .37 .43 .43 .47 .55 .63 .73 .73 .47 .55 .63 .73 .73 .73 .55 .63 .73 .73 .47 .55 .63 .73 .73 .73 .55 .63 .73 .73 .73 .73 .73 .73 .73 .73 .73
Tube O.D.
0606S
.38
11
9
0608S
.38
0808S
.50
1010S
.63
1212S
.75
Thread Thread T1 T2
Dash Tube Thread Size O.D. T1
Thread T2
A
C
1
/16-18
1.97
.47
.75
0403S
.25
9
3
/8-24
.85
1.19 .37
11
3
2.13
.55
.88
0404S
.25
9
7
/16-20
.85
1.29 .43
13
/16-16
3
2.68
.55
.88
0405S
.25
9
1
/2-20
.92
1.37 .43
1-14
7
2.99
.63 1.06
0406S
.25
9
9
/16-18
.92
1.45 .47
2.87
.73 1.25
0408S
.25
9
3
/4-16
.97
1.60 .55
0604S
.38
11
7
/16-20
.98
1.37 .43
0605S
.38
11
1
/2-20
.98
1.37 .43
0606S
.38
11
9
/16-18
.98
1.45 .47
0608S
.38
11
3
1.04
1.60 .55
0610S
.38
11
7
/8-14
1.15
1.97 .63
0612S
.38
11
11/16-12
1.25
2.17 .73
0806S
.50
13
9
/16-18
1.10
1.44 .47
0808S
.50
13
3
1.10
1.60 .55
0810S
.50
13
7
/8-14
1.21
1.97 .63
0812S
.50
13
11/16-12
1.32
2.17 .73
/16-16 /16-16
/4-16 /4-16 /8-14
13/16-12 11/16-12
ORS/SAE O-Ring Boss Long Adapter Part no. FF1854T(Size) (Ref. SAE 520122) Dash Size
ORS/SAE O-Ring Boss Adapter Part no. FF1852T(Size) (Ref. SAE 520120) Dash Size 0403S 0404S 0405S 0406S 0408S 0603S 0604S 0605S 0606S 0608S 0610S 0612S 0616S 0806S 0808S 0810S 0812S 0814S 0816S 1008S 1010S 1012S 1014S 1206S 1208S 1210S 1212S 1214S 1216S 1608S 1610S 1612S 1614S 1616S 1620S 2016S 2020S 2024S 2420S 2424S
Dash Size
Tube Thread Thread O.D. T1 T2
/16-18 /16-18 /16-18 /16-18 /16-18 /16-16 /16-16 /16-16 /16-16 /16-16 /16-16 /16-16
/4-16
A
B
C
A
C
1
2.07
.43
.62
/16-18
2.27
.47
.75
11
3
2.61
.55
.88
1008S
.63
1-14
3
1.31
1.80 .55
13
/16-16
3
2.67
.55
.88
1010S
.63
1-14
7
/8-14
1.31
1.97 .63
1-14
7
3.13
.63
1.06
1012S
.63
1-14
11/16-12
1.41
2.17 .73
0404S
.25
9
0606S
.38
11
0608S
.38
/16-18 /16-16 /16-16
7
/16-20
9
/4-16 /4-16
/16-16 /16-16 /16-16
/4-16
/4-16
0808S
.50
1
1010S
.63
.62 .62 .62 .69 .88 .75 .75 .75 .75 .88 1.00 1.25 1.50 .88 .88 1.00 1.25 1.38 1.50 1.06 1.06 1.25 1.38 1.25 1.25 1.25 1.25 1.38 1.50 1.50 1.50 1.50 1.50 1.50 1.88 1.75 1.88 2.12 2.12 2.12
1212S
.75
13/16-12 11/16-12
3.75
.73
1.25
1208S
.75
13/16-12
3
1.47
1.84 .55
1214S
.75
13/16-12 13/16-12
3.75
.73
1.38
1210S
.75
13/16-12
7
/8-14
/4-16 /8-14
1.47
2.01 .63
1616S 1.00
17/16-12 15/16-12
4.13
.73
1.50
1212S
.75
1 /16-12
11/16-12
1.47
2.17 .73
2020S 1.25
111/16-12 15/8-12
4.75
.73
1.88
1214S
.75
13/16-12
13/16-12
1.47
2.17
17/8-12
5.26
.73
2.12
1216S
.75
13/16-12
15/16-12
1.62
2.35 .73
1612S 1.00
17/16-12
11/16-12
2424S 1.50
2-12
45° ORS/SAE O-Ring Boss (adj.) Adapter Part no. FF2068T(Size) (Ref. SAE 520320) Dash Tube Thread Thread Size O.D. T1 T2 0404S
.25
9
/16-18
9
/16-18
7
/16-20
9
B
C
.63
1.18
.37
0406S
.25
0408S
.25
9 16
3
/4-16
.67
1.43
.55
0604S
.38
11
7
/16-20
.74
1.22
.43
0606S
.38
11
9
.74
1.30
.47
0608S
.38
11
3
/4-16
.74
1.43
.55
0806S
.50
13
9
/16-18
.80
1.29
.47
0808S
.50
13
3
.80
1.43
.55
0810S
.50
13
7
.82
1.76
.63
/ -18 /16-16 /16-16 /16-16 /16-16 /16-16 /16-16
13
/16-18
/4-16 /8-14
15/16-12
0816S
.50
1008S
.63
1-14
3
1010S
.63
1-14
7
1012S
.63
1-14
1210S
.75
13/16-12
1212S
.75
13/16-12 11/16-12
1216S
.75
.68
1.30
.47
71
1.64
2.32 .73
1614S 1.00
1 /16-12
13/16-12
1.64
2.32 .71
1616S 1.00
17/16-12
15/16-12
1.64
2.35 .73
1620S 1.00
17/16-12
15/8-12
1.76
2.45 .73
2012S 1.25 111/16-12
11/16-12
1.76
2.42 .73
2016S 1.25 111/16-12
15/16-12
1.76
2.42 .73
2020S 1.25 1 /16-12
15/8-12
1.76
2.45 .73
2420S 1.50
2-12
15/8-12
1.92
2.56 .73
2424S 1.50
2-12
17/8-12
1.92
2.59 .73
7
11
90° ORS/SAE O-Ring Boss (adj.) Long Adapter Part no. FF2227T(Size) (Ref. SAE 521520) Dash Tube Size O.D.
Thread Thread T1 T2
B
C
.25
9
0606S
.38
11
9
0808S
.50
13
/16-16
3
1-14
7
1.31
3.51 .63
13/16-12 11/16-12
1.47
3.97 .73
/16-18
7
A
0404S
/16-20
.85
2.23 .43
.98
2.61 .47
1.10
2.95 .55
1.01
2.06
.73
.92
1.59
.55
/8-14
.92
1.76
.63
1010S
.63
11/16-12
.96
1.97
.73
1212S
.75
1.02
1.81
.63
1616S 1.00
17/16-12 15/16-12
1.64
4.51 .73
1.02
.97
.73
2020S 1.25
111/16-12 15/8-12
1.76
4.98 .73
13/16-12 15/16-12
1.16
2.06
.73
1612S 1.00
17/16-12 11/16-12
1.18
2.03
.73
1616S 1.00
17/16-12 15/16-12
1.18
2.06
.73
1620S 1.00
17/16-12
15/8-12
1.26
2.11
.73
2020S 1.25 111/16-12 15/8-12
1.26
2.11
.73
17/8-12
1.45
2.11
.73
2424S 1.50
/16-16
/16-18
A
3
2-12
/4-16
7
/8-14
/16-16
/16-18 /4-16 /8-14
297
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
Dash Size
90° ORS/SAE O-Ring Boss (adj.) Adapter Part no. FF1868T(Size) (Ref. SAE 520220)
ORS/Male O-Ring Boss Adapter Part no. FF2211T(Size) (Ref. SAE 520122)
ORS/O-Ring Boss
ORS/NPTF
Adapters and Tube Fittings
(continued)
ORS/Male NPTF Adapter Part no. FF2031T-(Size) (Ref. SAE 520102)
ORS/ORS/SAE O-Ring Boss (Adj) Adapter Part no. FF1861T-(Size) (Ref. SAE 520429) Dash Size
Tube Thread Thread O.D. T1 T2 9
0403S .25 /16–18 0404S .25 9/16–18 0606S .38 11/16–16 0608S .38 11/16–16 0808S .50 13/16–16 1010S .63 1–14 1210S .75 13/16–12 1212S .75 13/16–12 1216S .75 13/16–12 1616S 1.00 17/16–12 2020S 1.25 111/16–12 2424S 1.50 2–12
3
/8–24 /16–20 9 /16–18 3 /4–16 3 /4–16 7 /8–14 7 /8–14 11/16–12 15/16–12 15/16–12 15/8–12 17/8–12 7
A
B
.85 .85 .98 1.04 1.10 1.31 1.47 1.47 1.62 1.64 1.76 1.92
C
1.19 1.29 1.45 1.60 1.60 1.97 2.01 2.17 2.35 2.35 2.45 2.59
.37 .43 .47 .55 .55 .63 .63 .73 .71 .73 .73 .73
ORS/SAE O-Ring Boss (Adj)/ORS Adapter Part no. FF1865T-(Size) (Ref. SAE 520428) Dash Tube Thread Thread Thread Size O.D. T1 T2 T3
A
B
C
0404S .25 9/16–18 9/16–18 7/16–20 0406S .25 9/16–18 9/16–18 9/16–18 0604S .38 11/16–20 11/16–20 7/16–20 0606S .38 11/16–16 11/16–16 9/16–18 0806S .50 13/16-–16 13/16–16 9/16–18 0808S .50 13/16–16 13/16–16 3/4–16 0812S .50 13/16–16 13/16–16 11/16–12 1010S .63 1–14 1–14 7/8–14 1012S .63 1–14 1–14 11/16–12 1212S .75 13/16–12 13/16–12 11/16–12 1220S .75 13/16–12 13/16–12 15/8–12 1616S 1.00 17/16–12 17/16–12 15/16–12 2020S 1.25 111/16–12 111/16–12 15/8–12 2424S 1.50 2–12 2–12 17/8–12 0005S – 17/16–12 13/16–12 11/16–12 0001S – 17/16–12 13/16–12 15/16–12 0012S – 13/16–12 111/16–12 15/16–12 0003S – 1–14 13/16–16 11/16–12
1.29 1.45 1.37 1.45 1.44 1.60 2.17 1.97 2.17 2.17 2.45 2.35 2.45 2.59 2.32 2.35 2.42 2.17
.85 .92 1.17 .98 1.10 1.10 1.32 1.31 1.41 1.47 1.74 1.64 1.76 1.92 1.64 1.64 1.59 1.41
.85 .92 .98 .98 1.10 1.10 1.32 1.31 1.41 1.47 1.74 1.64 1.76 1.92 1.62 1.62 1.76 1.32
Dash Size 0402S 0404S 0406S 0408S 0602S 0604S 0606S 0608S 0804S 0806S 0808S 0812S 1008S 1012S 1016S 1208S 1212S 1216S 1612S 1616S 1620S 2016S 2020S 2424S
Tube O.D. .25 .25 .25 .25 .38 .38 .38 .38 .50 .50 .50 .50 .63 .63 .63 .75 .75 .75 1.00 1.00 1.00 1.25 1.25 1.50
Thread T1 9
Thread T2 1
/16–18 /8–27 9 1 /16–18 /4–18 9 3 /16–18 /8–18 9 16 1 / –18 /2–14 11 1 /16–16 /8–27 11 1 /16–16 /4–18 11 3 /16–16 /8–18 11 1 /16–16 /2–14 13 1 /16–16 /4–18 13 3 /16–16 /8–18 13 1 /16–16 /2–14 13 3 /16–16 /4–14 1 1–14 /2–14 3 1–14 /4–14 1–14 1–111/2 1 13/16–12 /2–14 3 13/16–12 /4–14 13/16–12 1–111/2 3 17/16–12 /4–14 17/16–12 1–111/2 17/16–12 11/4–111/2 111/16–12 1–111/2 111/16–12 11/4–111/2 2–12 11/2–111/2
A
1
1.03 1.24 1.24 1.49 1.12 1.30 1.30 1.55 1.36 1.36 1.61 1.68 1.72 1.78 1.97 1.84 1.84 2.03 1.86 2.05 2.16 2.13 2.16 2.26
.62 .62 .75 .88 .75 .75 .75 .88 .88 .88 .88 1.06 1.06 1.06 1.38 1.25 1.25 1.38 1.50 1.50 1.69 1.75 1.75 2.12
90° ORS/Male NPTF Adapter Part no. FF2032T-(Size) (Ref. SAE 520202) Dash Size
Tube O.D.
0402S 0404S 0602S 0604S 0606S 0608S 0802S 0806S 0808S 0812S 1008S 1012S 1208S 1212S 1216S 1612S 1616S 2016S 2020S 2424S
.25 .25 .38 .38 .38 .38 .50 .50 .50 .50 .63 .63 .75 .75 .75 1.00 1.00 1.25 1.25 1.50
Tube O.D.
0402S .25 0404S .25 0406S .25 0604S .38 0606S .38 0608S .38 0804S .50 0806S .50 0808S .50 1008S .63 1212S .75 1616S 1.00 2020S 1.25 2424S 1.50
Thread T1 9
Thread T2
1 /16–18 /8–27 9 1 /16–18 /4–18 9 3 /16–18 /8–18 11 1 /16–16 /4–18 11 3 /16–16 /8–18 11 1 /16–16 /2–14 13 1 /16–16 /4–18 13 3 /16–16 /8–18 13 1 /16–16 /2–14 1 1–14 /2–14 3 13/16–12 /4–14 17/16–12 1–111/2 111/16–12 11/4–111/2 2–12 11/2–111/2
A
B
.63 .68 .67 .74 .74 .76 .80 .80 .82 .92 1.02 1.18 1.26 1.45
.68 .93 1.04 .93 1.04 1.21 .92 1.04 1.20 1.20 1.23 1.51 1.69 1.80
Thread T2
9
1 /16–18 /8–27 9 1 /16–18 /4–18 11 1 /16–16 /8–27 11 1 /16–16 /4–18 11 3 /16-–16 /8–18 11 1 /16–16 /2–14 13 1 /16–16 /8–27 13 3 /16–16 /8–18 13 1 /16–16 /2–14 13 3 /16–14 /4–14 1 1–14 /2–14 3 1–14 /4–14 1 13/16–12 /2–14 3 3 1 /16–12 /4–14 13/16–12 1–111/2 3 17/16–12 /4–14 17/16–12 1–111/2 11 1 /16–12 1–111/2 111/16–12 11/4–111/2 2–12 11/2–111/2
A
B
.85 .92 .98 .98 1.04 1.15 1.10 1.10 1.21 1.32 1.31 1.41 1.47 1.47 1.62 1.64 1.64 1.76 1.76 1.92
.78 1.08 .86 1.08 1.21 1.53 1.06 1.21 1.53 1.65 1.53 1.65 1.65 1.65 2.03 1.84 2.03 2.38 2.41 2.70
ORS/ORS/Male NPTF Adapter Part no. FF2001T-(Size) (Ref. SAE 520425)
45° ORS/Male NPTF Adapter Part no. FF2093T-(Size) (Ref. SAE 520302) Dash Size
Thread T1
Dash Size
Tube O.D.
0402S .25 0404S .25 0604S .38 0606S .38 0806S .50 0808S .50 1008S .63 1206S .75 1212S .75 1216S .75 1616S 1.00 2020S 1.25 2424S 1.50
All dimensions are in inches.
298
Courtesy of Aeroquip.cc
Thread T1 9
Thread T2
1 /16–18 /8–27 9 1 /16–18 /4–18 11 1 /16–16 /4–18 11 3 /16–16 /8–18 13 3 /16–16 /8–18 13 1 /16–16 /2–14 1 1–14 /2–14 3 13/16–12 /8–18 3 13/16–12 /4–14 3 1 /16–12 1–111/2 17/16–12 1–111/2 111/16–12 11/4–111/2 2–12 11/2–111/2
A
B
.85 .92 .98 1.04 1.10 1.21 1.31 1.47 1.47 1.63 1.64 1.76 1.92
.78 1.08 1.08 1.21 1.21 1.53 1.53 1.46 1.65 2.03 2.03 2.41 2.70
ORS® Tube Fittings ORS/ORS
Dash Size
Tube O.D.
Thread T1
0404S 0604S 0606S 0806S 0808S 1008S 1010S 1208S 1210S 1212S 1612S 1616S 2020S 2424S
.25 .38 .38 .50 .50 .63 .63 .75 .75 .75 1.00 1.00 1.25 1.50
/16–18 /16–16 11 /16–16 13 /16–16 13 /16–16 1–14 1–14 13/16–12 13/16–12 13/16–12 17/16–12 17/16–12 111/16–12 2–12
9
11
Thread T2 9
/16–18 /16–18 11 /16–16 11 /16–16 13 /16–16 13 /16–16 1–14 13 /16–16 1–14 13/16–12 13/16–12 17/16–12 111/16–12 2–12 9
A
1
1.08 1.17 1.22 1.33 1.39 1.57 1.68 1.69 1.80 1.86 1.92 1.94 2.02 2.09
.62 .75 .75 .88 .88 1.06 1.06 1.25 1.25 1.25 1.50 1.50 1.75 2.12
90° ORS/ORS Female Adapter Part no. FF2098T-(Size) (Ref. SAE 520221) Dash Size
Tube O.D.
Thread T1 9
0404S .25 0606S .38 0808S .50 1010S .63 1212S .75 1616S 1.00 2020S 1.25 2424S 1.50
/16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
Thread T2 9
/16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
A
B
.85 .98 1.10 1.31 1.47 1.64 1.76 1.92
1.04 1.15 1.49 1.62 1.82 2.10 2.29 2.41
ORS/ORS/ORS Adapter Part no. FF1898T-(Size) (Ref. SAE 520221) Dash Tube Thread Thread Thread Size O.D. T1 T2 T3 0404S 0606S 0608S 0808S 1010S 0004S 1212S 1216S 1616S 0003S 2016S 2020S 2424S
.25 .38 .38 .50 .63 .75 .75 1.00 1.25 1.25 1.50
9
/16–18 9/16–18 9/16–18 11 /16–16 11/16–16 11/16–16 11 /16–16 11/16–16 13/16–16 13 /16–16 13/16–16 13/16–16 1–14 1–14 1–14 13/16–12 13/16–16 13/16–16 13/16–12 13/16–12 113/16-–12 13/16–12 13/16–12 17/16–12 17/16–12 17/16–12 17/16–12 111/16–12 17/16–12 13/16–12 111/16–12 111/16–12 17/16–12 111/16–12 111/16–12 111/16–12 2–12 2–12 2–12
A 1.70 1.96 2.08 2.20 2.62 2.79 2.94 3.24 3.28 3.52 3.52 3.52 3.84
B .85 .98 1.10 1.10 1.31 1.32 1.47 1.76 1.64 1.74 1.76 1.76 1.92
90° ORS/ORS Adapter Part no. FF2035T-(Size) (Ref. SAE 520201) ORS/ORS Reducer Adapter Part no. FF2281T-(Size) (Ref. SAE 520101) Dash Size
Tube O.D.
0406S 0408S 0410S 0412S 0608S 0610S 0612S 0810S 0812S 0816S 1224S 1620S 1624S
.38 .50 .63 .75 .50 .63 .75 .63 .75 1.00 1.50 1.25 1.50
Thread T1 9
/16–18 /16–18 9 /16–18 9 /16–18 11 /16–16 11 /16–16 11 /16–16 13 /16–16 13 /16–16 13 /16–16 13/16–12 17/16–12 17/16–12 9
Thread T2 11
/16–16 /16–16 1–14 13/16–12 13 /16–16 1–14 13/16–12 1–14 13/16–12 17/16–12 2–12 111/16–12 2–12 13
A
1
.77 .86 .90 .98 .88 .95 1.03 1.02 1.10 1.15 1.32 1.47 1.34
.81 .94 1.12 1.38 .94 1.12 1.38 1.12 1.38 1.62 2.25 1.88 2.25
Dash Size
Tube O.D.
0404S .25 0604S .38 0606S .38 0804S .50 0806S .50 0808S .50 1010S .63 1208S .75 1212S .75 1616S 1.00 2020S 1.25 2424S 1.50
Thread T1 9
/16–18 11 /16–16 11 /16–16 13 /16–16 13 /16–16 13 /16–16 1–14 13/16–12 13/16–12 17/16–12 111/16–12 2–12
Thread T2 9
/16–18 9 /16–18 11 /16–16 9 /16–18 11 /16–16 13 /16–16 1–14 13 /16–16 13/16–12 17/16–12 111/16–12 2–12
A
B
.85 .98 .98 1.10 1.10 1.10 1.31 1.47 1.47 1.64 1.76 1.92
.85 .92 .98 .97 1.04 1.10 1.31 1.34 1.47 1.64 1.76 1.92
Available without nut, order by Part No. FF2151(Dash Size).
All dimensions are in inches.
299
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
ORS/ORS Adapter Part no. FF2000T-(Size) (Ref. SAE 520101)
ORS® Tube Fittings
Adapters and Tube Fittings
ORS/ORS (continued)
ORS/ORS/ORS Female Adapter Part no. FF1857T-(Size) (Ref. SAE 520433) Dash Tube Size O.D. 0404S .25 0606S .38 0808S .50 1010S .63 1212S .75 1616S 1.00 2020S 1.25 2424S 1.50
Thread T1 9 /16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
Thread T2 9 /16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
A .85 .98 1.10 1.31 1.47 1.64 1.76 1.92
B 1.04 1.15 1.49 1.62 1.82 2.10 2.29 2.41
ORS Cap Assembly Part no. FF9863-(Size) (Ref. SAE 520112)
90° ORS/ORS Bulkhead Adapter Part no. FF2030T-(Size) (Ref. SAE 520701) Dash Tube Thread Thread Size O.D. T1 T2
A
B
0404S .25 9/16–18 9/16–18 .89 0606S .38 11/16–16 11/16–16 1.02 0806S .50 13/16–16 11/16–16 1.14 0808S .50 13/16–16 13/16–16 1.14 1010S .63 1–14 1–14 1.36 1212S .75 13/16–12 13/16–12 1.52 1616S 1.00 17/16–12 17/16–12 1.67 2020S 1.25 111/16–12 111/16–12 1.79 2424S 1.50 2–12 2–12 1.95
Dash Size
E
1.85 .17 2.05 .26 2.12 .26 2.18 .38 2.48 .48 2.65 .61 2.80 .81 2.97 1.03 3.13 1.26
04S 06S 08S 10S 12S 16S 20S 24S
Tube O.D. .25 .38 .50 .63 .75 1.00 1.25 1.50
Thread T1 9
/16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
A
D
1
.66 .75 .90 1.00 1.10 1.17 1.17 1.17
.32 .38 .43 .53 .57 .58 .58 .58
.69 .81 .94 1.12 1.38 1.62 1.88 2.25
ORS Accessories ORS Cap (use with FC2326 Nut) Part no. FF9766-(Size) Dash Tube Size O.D. A B C ORS Bulkhead Nut Part no. FF9768-(Size) (Ref. SAE 520118)
ORS/ORS Female/ORS Adapter Part no. FF2114T-(Size) (Ref. SAE 520432) Dash Size 0404S 0606S 0808S 1010S 0001S 1212S 1616S 2020S 2424S
Tube O.D. .25 .38 .50 .63 – .75 1.00 1.25 1.50
Thread T1 9 /16–18 11 /16–16 13 /16–16 1–14 13/16–12 13/16–12 17/16–12 111/16–12 2–12
Thread T2 9 /16–18 11 /16–16 13 /16–16 1–14 9 /16–18 13/16–12 17/16–12 111/16–12 2–12
A 1.04 1.15 1.49 1.62 1.82 1.82 2.10 2.29 2.41
B .85 .98 1.10 1.31 1.47 1.47 1.64 1.76 1.92
C .85 .98 1.10 1.31 1.19 1.47 1.64 1.76 1.92
04S 06S 08S 10S 12S 14S 16S 20S 24S
Dash Size
Tube O.D.
04S 06S 08S 10S 12S 16S 20S 24S
.25 .38 .50 .63 .75 1.00 1.25 1.50
Thread T1 9
/16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
A
B
.81 1.00 1.12 1.31 1.50 1.75 2.00 2.38
.27 .31 .35 .41 .41 .41 .41 .41
.25 .38 .50 .63 .75 .88 1.00 1.25 1.50
ORS Silver Braze Ring Part Number
ORS Plug Part no. FF9767-(Size) (Ref. SAE 520109)
ORS Bulkhead/ ORS Adapter Part no. FF1994T-(Size) (Ref. SAE 520601) Dash Tube Thread Thread Size O.D. T1 T2 0404S .25 9/16–18 9/16–18 0606S .38 11/16–16 11/16–16 0608S .38 11/16–16 13/16–16 0808S .50 13/16–16 13/16–16 1008S .63 1–14 13/16–16 1010S .63 1–14 1–14 1212S .75 13/16–12 13/16–12 1616S 1.00 17/16–12 17/16–12 2016S 1.25 111/16–12 17/16–12 2020S 1.25 111/16–12 111/16–12 2424S 1.50 2–12 2–12 All dimensions are in inches.
A
B
1.90 2.09 2.24 2.30 2.46 2.62 2.72 2.76 2.76 2.76 2.76
1.24 1.34 1.44 1.44 1.44 1.60 1.64 1.66 1.66 1.66 1.66
1 .81 1.00 1.12 1.12 1.12 1.31 1.50 1.75 1.75 2.00 2.38
.34 .37 .47 .47 .53 .71 .59 .59 .59
Dash Size
Tube O.D.
04S 06S 08S 10S 12S 16S 20S 24S
.25 .38 .50 .63 .75 1.00 1.25 1.50
Thread T1 9
/16–18 11 /16–16 13 /16–16 1–14 13/16–12 17/16–12 111/16–12 2–12
A .66 .75 .87 1.02 1.08 1.10 1.10 1.10
1 .62 .75 .88 1.06 1.25 1.50 1.75 2.12
300
Courtesy of Aeroquip.cc
FF9075–19 FF9075–06 FF9075–74 FF9075–08 FF9075–09 FF9075–86 FF9075–87 FF9075–88
.16 .18 .20 .24 .26 .45 .28 .28 .28
.50 .62 .74 .92 1.09 1.09 1.34 1.59 1.91
D .40 .52 .64 .82 .94 .97 1.13 1.40 1.71
FF9075Tube Size O.D. (inches) .25 .38 .50 .63 .75 1.00 1.25 1.50
Adapters Pipe to Pipe
Nipple-External pipe/External pipe Part no. 2083-(Dash size) (Ref. SAE 140137) Dash Size 2–2S 4–2S 4–4S 6–4S 6–6S 8–4S 8–6S 8–8S 12–6S 12–8S 12–12S 16–12S 16–16S 20–16S 20–20S 24–24S 32–32S
Thread P1 1
/8–27 1 /4–18 1 /4–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14 3 /4–14 3 /4–14 3 /4–14 1–111/2 1–111/2 11/4–111/2 11/4–111/2 11/2–111/2 2–111/2
Thread P2
A
1
/8–27 1 /8–27 1 /4–18 1 /4–18 3 /8–18 1 /4–18 3 /8–18 1 /2–14 3 /8–18 1 /2–14 3 /4–14 3 /4–14 1–111/2 1–111/2 11/4–111/2 11/2–111/2 2–111/2
1.06 1.26 1.45 1.45 1.45 1.70 1.70 1.89 1.77 1.96 1.96 2.15 2.34 2.45 2.48 2.61 2.82
Nipple-External pipe/External pipe Part no. 2084-(Dash size) Dash Size 2S–3/4 2S–2 4S–7/8 6S–1 6S–2 6S–3 6S–4 6S–6 8S–11/8 8S–21/2 12S–13/8 16S–11/2 20S–15/8 24S–13/4
Thread P 1
/8–27 1 /8–27 1 /4–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 3 /4–14 1–111/2 11/4–111/2 11/2–111/2
A .75 2.00 .88 1.00 2.00 3.00 4.00 6.00 1.12 2.50 1.38 1.50 1.62 1.75
External pipe/External pipe (NPSM) Part no. 2015-(Dash size) Dash Size 8-8S 12-12S 16-16S 24-24S
Thread P1 1
/2–14 3 /4–14 1–111/2 11/2–111/2
Thread P2 1
/2–14 3 /4–14 1–111/2 11/2–111/2
Dash Size A 1.50 1.62 1.91 2.14
Reducer-External pipe/Internal pipe Part no. 2081-(Dash size) (Ref. SAE 140140) Dash Size 4–2S 6–2S 6–4S 8–2S 8–4S 8–6S 12–4S 12–6S 12–8S 16–6S 16–8S 16–12S 20–12S 20–16S 24–12S 24–16S 24–20S 32–16S 32–20S 32–24S
Thread P1 1
/4–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14 3 /4–14 3 /4–14 3 /4–14 1–111/2 1–111/2 1–111/2 11/4–111/2 11/4–111/2 11/2–111/2 11/2–111/2 11/2–111/2 2–111/2 2–111/2 2–111/2
Thread P2 1
/8–27 1 /8–27 1 /4–18 1 /8–27 1 /4–18 3 /8–18 1 /4–14 3 /8–18 1 /2–14 3 /8–14 1 /2–14 3 /4–14 3 /4–14 1–111/2 3 /4–14 1–111/2 11/4–111/2 1–111/2 11/4–111/2 11/2–111/2
2–2S 2–4S 4–4S 4–6S 4–8S 6–6S 6–8S 8–8S 8–12S 12–12S 12–16S 16–16S 16–20S 20–20S 20–24S 24–24S 32–32S
Thread P1 1
/8–27 1 /8–27 1 /4–18 1 /4–18 1 /4–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 3 /4–14 3 /4–14 1–111/2 1–111/2 11/4–111/2 11/4–111/2 11/2–111/2 2–111/2
Thread P2 1
/8–27 1 /4–18 1 /4–18 3 /8–18 1 /2–14 3 /8–18 1 /2–14 1 /2–14 3 /4–14 3 /4–14 1–111/2 1–111/2 11/4–111/2 11/4–111/2 11/2–111/2 11/2–111/2 2–111/2
A 1.04 1.21 1.39 1.44 1.68 1.44 1.68 1.87 1.93 1.93 2.18 2.37 2.46 2.49 2.50 2.53 2.66
A .85 1.00 .85 1.10 1.10 1.12 1.17 1.17 1.36 1.36 1.36 1.49 1.47 1.61 1.57 1.57 1.71 1.75 1.75 1.75
External pipe/Plug Part no. 2082-(Dash size) Dash Size 2S 4S 6S 8S 12S 16S 20S 24S
Thread P1 1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2 11/4–111/2 11/2–111/2
A
B
.58 .76 .79 .98 1.08 1.27 1.30 1.33
.44 .56 .69 .88 1.06 1.31 1.75 2.00
External pipe/Plug countersunk hex Part no. 2222-(Dash size) Dash Size 2S 4S 6S 8S
Thread P1 1
/8–27 1 /4–18 3 /8–18 1 /2–14
A
B
.30 .46 .46 .61
.19 .25 .31 .38
All dimensions are in inches.
301
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
External pipe/Internal pipe Part no. 2040-(Dash size) (Ref. SAE 140139)
Adapters Pipe to pipe
Adapters and Tube Fittings
(continued)
Dash Size
(Ref. SAE 140130) Dash Size 2-2S 2-4S 4-4S 4-6S 6-4S 6-6S 6-8S 8-6S 8-8S 8-12S 12-12S 12-16S 16-12S 16-16S 20-20S 24-24S 32-32S
Thread P1 1
/8-27 /8-27 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 1-111/2 1-111/2 11/4-111/2 11/2-111/2 2-111/2 1
Thread P2 1
/8-27 /4-18 1 /4-18 3 /8-18 1 /4-18 3 /8-18 1 /2-14 3 /8-18 1 /2-14 3 /4-14 3 /4-14 1-111/2 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2 1
A .96 1.14 1.26 1.26 1.26 1.32 1.58 1.37 1.62 1.62 1.75 2.00 1.76 2.02 2.08 2.20 2.39
Internal pipe swivel (NPSM)/ Internal pipe Part no. 2046-(Dash size) (Ref. SAE 140131)
2-2S 2-4S 4-4S 4-6S 6-6S 6-8S 8-8S 12-12S 16-16S 20-20S 24-24S 32-32S
Thread P1 1
/8-27 1 /8-27 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
All dimensions in inches.
Thread P2 1
/8-27 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
Thread P 1
2S 4S 6S 8S 12S 16S 20S 24S
/8-27 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 1
(Ref. SAE 140330) A
Dash Size
.75 1.13 1.13 1.50 1.53 1.89 1.93 1.93
2-2S 4-4S 6-6S 6-8S 8-6S 8-8S 12-12S 16-16S 20-20S 24-24S 32-32S
Thread P1 1
/8-27 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
Thread P2 1
/8-27 1 /4-18 3 /8-18 1 /2-14 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
A
B
.67 .79 .92 .92 .91 .91 1.10 1.26 1.25 1.41 1.50
.70 .79 1.09 1.41 1.09 1.33 1.53 1.53 1.75 2.00 2.00
External pipe/External pipe Part no. 2247-(Dash size) Dash Size
Dash Size
Internal pipe swivel (NPSM)/ External pipe Part no. 2049-(Dash size)
Coupling – Internal pipe/Internal pipe Part no. 2096-(Dash size)
Internal pipe swivel (NPSM)/ External pipe Part no. 2045-(Dash size)
2-2S 4-4S 6-4S 6-6S 8-8S 12-12S 16-16S 20-20S
Thread P1 1
/8-27 /4-18 3 /8-18 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 1
Thread P2 1
/8-27 /4-18 1 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 1
A .52 .86 .95 .95 1.13 1.17 1.20 1.88
Internal pipe swivel (NPSM)/ Internal pipe Part no. 2050-(Dash size)
B .52 .86 .95 .95 1.17 1.20 1.48 1.54
(Ref. SAE 140331) Dash Size 4-4S 6-6S 8-8S 12-12S 16-16S 20-20S
Thread P1 1
/4-18 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 3
Thread P2 1
/4-18 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 3
A .79 .92 .91 1.10 1.26 1.45
B .97 1.18 1.41 1.53 1.53 1.81
A .84 1.06 1.30 1.31 1.33 1.45 1.56 1.77 2.06 2.06 2.18 2.30
External pipe/Internal pipe Part no. 2088-(Dash size)
(Ref. SAE 140339) Dash Size 2-2S 4-4S 6-6S 8-8S 12-12S 16-16S
302
Courtesy of Aeroquip.cc
Thread P1 1
/8-27 1 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
Thread P2 1
/8-27 1 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
A
B
.47 .62 .72 .91 .97 1.12
.72 1.05 1.06 1.34 1.38 1.72
Adapters
Dash Size
Thread P1
2–2S 4–4S 6–4S 6–6S 8–6S 8–8S 12–8S 12–12S 16–12S 16–16S
1
/8–27 1 /4–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 3 /4–14 3 /4–14 1–111/2 1–111/2
Thread P2 1
/8–27 1 /4–18 1 /4–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 3 /4–14 3 /4–14 1–111/2
Internal pipe swivel (NPSM)/ External pipe Part no. 2047-(Dash size)
A
B
.78 1.09 1.22 1.22 1.47 1.47 1.59 1.59 1.97 1.97
.78 1.09 1.22 1.22 1.28 1.47 1.59 1.59 1.78 1.97
(Ref. SAE 140230)
External pipe/Internal pipe Part no. 2089-(Dash size)
Dash Size
(Ref. SAE 140239) Dash Size 2-2S 2-4S 4-2S 4-4S 4-6S 6-4S 6-6S 6-8S 8-6S 8-8S 8-12S 12-8S 12-12S 16-16S 20-20S 24-24S
Thread P1 1
/8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2
Thread P2 1
/8-27 1 /4-18 1 /8-27 1 /4-18 3 /8-18 1 /4-18 3 /8-18 1 /2-14 3 /8-18 1 /2-14 3 /4-14 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2
A
B
.78 .90 1.09 1.09 1.22 1.22 1.22 1.28 1.47 1.47 1.59 1.59 1.59 1.97 2.38 2.64
.66 .88 .67 .88 1.02 1.01 1.02 1.23 1.01 1.23 1.36 1.35 1.36 1.62 1.70 2.08
2-2S 4-4S 4-6S 6-6S 6-8S 8-6S 8-8S 8-12S 12-8S 12-12S 12-16S 16-12S 16-16S 20-20S 24-24S 32-32S
Thread P1
Thread P2
1
1 /8-27 /8-27 1 1 /4-18 /4-18 1 3 /4-18 /8-18 3 3 /8-18 /8-18 3 1 /8-18 /2-14 1 3 /2-14 /8-18 1 1 /2-14 /2-14 1 3 /2-14 /4-14 3 1 /4-14 /2-14 3 3 /4-14 /4-14 3 /4-14 1-111/2 3 1-111/2 /4-14 1-111/2 1-111/2 11/4-111/2 11/4-111/2 11/2-111/2 11/2-111/2 2-111/2 2-111/2
A
B
.71 .91 1.09 1.09 1.03 1.08 1.08 1.24 1.36 1.36 1.51 1.53 1.53 1.82 2.02 2.37
1.03 1.28 1.53 1.53 1.84 1.65 1.84 2.03 2.03 2.03 2.41 2.22 2.41 2.65 2.84 3.34
External pipe/Hose connector Part no. FF1162-(Dash size) Dash Size
Tube O.D.
0406S 1212S 1616S 2020S
.38 .75 1.00 1.25
Thread P
A
1
/4–18 .96 3 /4–14 1.41 1–111/2 1.71 11/4–111/2 1.96
B
C
1.54 1.83 1.94 2.15
.38 .75 1.00 1.25 Internal pipe swivel (NPSM)/ Internal pipe Part no. 2048-(Dash size)
Clamp required. External pipe swivel/Internal pipe Part no. 2252-(Dash size) Dash Size 4-4S 6-6S 8-8S 12-12S External pipe swivel/External pipe Part no. 2251-(Dash size) Dash Size 4–4S 6–6S 8–8S 12–12S
Thread P1 1
/4–18 3 /8–18 1 /2–14 3 /4–14
Thread P2 1
/4–18 3 /8–18 1 /2–14 3 /4–14
Thread P1
Thread P2
1
1
3
3
/4-18 /8-18 1 /2-14 3 /4-14
/4-18 /8-18 1 /2-14 3 /4-14
Dash Size A
B
1.72 1.69 2.14 2.25
.88 1.02 1.23 1.36
NOTE: The above adapter is not a rotating swivel joint. Care must be exercised to avoid misuse. To be used with petroleum or water glycol fluids.
A
B
1.72 1.78 2.14 2.33
1.09 1.22 1.47 1.47
4-4S 6-6S 8-8S 12-12S 16-16S 20-20S 24-24S
Thread P1 1
Thread P2 1
/4-18 /4-18 3 /8-18 /8-18 1 1 /2-14 /2-14 3 3 /4-14 /4-14 1-111/2 1-111/2 11/4-111/2 11/4-111/2 11/2-111/2 11/2-111/2 3
A
B
.91 1.09 1.08 1.36 1.53 1.82 2.02
.97 1.09 1.34 1.53 1.78 2.03 2.28
NOTE: The above adapter is not a rotating union or swivel joint. Care must be exercised to avoid misuse. To be used with petroleum or water glycol fluids. All dimensions in inches.
303
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Adapters and Tube Fittings
External pipe/External pipe Part no. 2085-(Dash size)
Adapters Pipe to Pipe
Adapters and Tube Fittings
(continued)
Internal pipe swivels (NPSM) Part no. 2255–(Dash size)
External pipe/Internal pipe Part no. 2093–(Dash size) Dash Size
Internal pipe/Internal pipe Part no. 2087–(Dash size) (Ref. SAE 140238) Dash Size
2–2S 4–2S 4–4S 6–4S 6–6S 8–6S 8–8S 12–8S 12–12S 16–12S 16–16S 20–20S 24–24S
Thread P1
Thread P2
1
1 /8–27 /8–27 1 1 /4–18 /8–27 1 1 /4–18 /4–18 3 1 /8–18 /4–18 3 3 /8–18 /8–18 1 3 /2–14 /8–18 1 1 /2–14 /2–14 3 1 /4–14 /2–14 3 3 /4–14 /4–14 3 1–111/2 /4–14 1–111/2 1–111/2 11/4–111/2 11/4–111/2 11/2–111/2 11/2–111/2
A
.66 .88 .88 1.02 1.02 1.23 1.23 1.36 1.36 1.62 1.62 1.70 2.08
B
.66 .67 .88 1.01 1.02 1.01 1.23 1.35 1.36 1.39 1.62 1.70 2.08
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S
Thread P1 1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
A
B
C
Dash Size
.78 1.09 1.22 1.47 1.59 1.97
.66 .88 1.02 1.23 1.36 1.62
.78 1.09 1.22 1.47 1.59 1.97
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S
Thread P2 1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
External pipe/Internal pipe Part no. 2092–(Dash size)
External pipe\External pipe Part no. 2257–(Dash size) Dash Size
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S
Thread P
A
1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
.78 1.09 1.22 1.47 1.59 1.97
B
.78 1.09 1.22 1.47 1.59 1.97
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S 20–20S
Thread P1
Thread P2
1
1 /8–27 /8–27 1 1 /4–18 /4–18 3 3 /8–18 /8–18 1 1 /2–14 /2–14 3 3 /4–14 /4–14 1–111/2 1–111/2 11/4–111/2 11/4–111/2
A
1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
.71 .91 1.09 1.08 1.36 1.53
B
.71 .91 1.09 1.08 1.36 1.53
Internal pipe swivel (NPSM)/Internal pipe Part no. 2253–(Dash size)
(Ref. SAE 140424) Dash Size
Thread P1
A
B
C
.78 1.09 1.22 1.47 1.59 1.97 2.83
.66 .88 1.02 1.23 1.36 1.62 1.95
.66 .88 1.02 1.23 1.36 1.62 1.76
Dash Size
4–4S 6–6S 8–8S 12–12S 16–16S
Thread P1 1
/4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
Thread P2 1
/4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
A
B
1.08 1.26 1.27 1.59 1.82
.97 1.09 1.34 1.53 1.78
External pipe/Internal pipe Part no. 2091–(Dash size) (Ref. SAE 140425) Dash Size
Internal pipe swivel (NPSM)/External pipe Part no. 2254–(Dash size)
External pipe/Internal pipe Part no. 2256–(Dash size) Dash Size
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S
Thread P1 1
/8–27 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2 1
All dimensions in inches.
Thread P2 1
/8–27 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2 1
A
.78 1.09 1.22 1.47 1.59 2.11
B
.66 .88 1.02 1.23 1.36 1.62
Dash Size
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S 20–20S
Thread P1 1
Thread P2
1 /8–27 /8–27 1 1 /4–18 /4–18 3 3 /8–18 /8–18 1 1 /2–14 /2–14 3 3 /4–14 /4–14 1–111/2 1–111/2 11/4–111/2 11/4–111/2
A
.71 .91 1.09 1.00 1.36 1.34 1.50
B
.92 1.23 1.53 1.81 2.03 2.38 2.56
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S
304
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Thread P1 1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
Thread P2 1
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2
A
B
.78 1.09 1.22 1.47 1.59 1.97
.66 .88 1.02 1.23 1.36 1.62
Adapters Pipe to 37° flare
External pipe/Internal pipe Part no. 208007–(Dash size)
(Ref. SAE 140438) Dash Size
Thread P
A
1
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S 20–20S 24–24S
Dash Size
/8–27 1 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2 11/4–111/2 11/2–111/2
.66 .88 1.02 1.23 1.36 1.62 1.70 2.08
4–4S 6–6S 8–8S 12–12S
Thread P1
Thread P2
1
1
3
3
/4–18 /8–18 1 /2–14 3 /4–14
/4–18 /8–18 1 /2–14 3 /4–14
Dash Size A
1.16 1.30 1.63 1.73
B
.88 1.02 1.23 1.36
Internal pipe/Internal pipe Part no. 2080–(Dash size) Dash Size
External pipe/Internal pipe Part no. 208006–(Dash size) Dash Size
4–4S 6–6S 20–20S
Thread P1 1
Thread P2
1 /4–18 /4–18 3 /8–18 /8–18 11/4–111/2 11/4–111/2 3
A
1.16 1.30 2.65
B
.88 1.02 1.70
2–2S 4–4S 6–6S 8–8S 12–12S 16–16S
Thread P 1
/8–27 /4–18 3 /8–18 1 /2–14 3 /4–14 1–111/2 1
A
.66 .88 1.02 1.23 1.36 1.62
2–3S 2–4S 2–5S 2–6S 2–8S 4–4S 4–5S 4–6S 4–8S 6–4S 6–5S 6–6S 6–8S 6–10S 8–4S 8–6S 8–8S 8–10S 8–12S 12–6S 12–8S 12–10S 12–12S 12–16S 16–12S 16–16S 16–20S 16–24S 16–32S 20–12S 20–16S 20–20S 20–24S 20–32S 24–12S 24–16S 24–20S 24–24S 24–32S 32–32S
Tube O.D.
.19 .25 .31 .38 .50 .25 .31 .38 .50 .25 .31 .38 .50 .63 .25 .38 .50 .63 .75 .38 .50 .63 .75 1.00 .75 1.00 1.25 1.50 2.00 .75 1.00 1.25 1.50 2.00 .75 1.00 1.25 1.50 2.00 2.00
Thread P
Thread T
1
3
/8–27 1 /8–27 1 /8–27 1 /8–27 1 /8–27 1 /4–18 1 /4–18 1 /4–18 1 /4–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14 1 /2–14 1 /2–14 3 /4–14 3 /4–14 3 /4–14 3 /4–14 3 /4–14 1–111/2 1–111/2 1–111/2 1–111/2 1–111/2 11/4–111/2 11/4–111/2 11/4–111/2 11/4–111/2 11/4–111/2 11/2–111/2 11/2–111/2 11/2–111/2 11/2–111/2 11/2–111/2 2–111/2
/8–24 7 /16–20 1 /2–20 9 /16–18 3 /4–16 7 /16–20 1 /2–20 9 /16–18 3 /4–16 7 /16–20 1 /2–20 9 /16–18 3 /4–16 7 /8–14 7 /16–20 9 /16–18 3 /4–16 7 /8–14 11/16–12 9 /16–18 3 /4–16 7 /8–14 11/16–12 15/16–12 11/16–12 15/16–12 15/8–12 17/8–12 21/2–12 11/16–12 15/16–12 15/8–12 17/8–12 21/2–12 11/16–12 15/16–12 15/8–12 17/8–12 21/2–12 21/2–12
A
1.14 1.22 1.22 1.24 1.34 1.42 1.42 1.43 1.53 1.42 1.42 1.43 1.53 1.70 1.68 1.69 1.79 1.89 2.06 1.75 1.85 1.95 2.06 2.11 2.25 2.30 2.42 2.62 3.02 2.36 2.40 2.45 2.65 3.05 2.46 2.51 2.55 2.68 3.08 3.11
All dimensions in inches.
305
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
Internal pipe/Internal pipe Part no. 2090–(Dash size)
External pipe/37° flare Part no. 2021–(Dash size) (Ref. SAE 070102)
Adapters Pipe to 37° flare
Adapters and Tube Fittings
(continued)
External pipe/37° flare bulkhead Part no. 2240-(Dash size)
External pipe/37° flare Part no. 202113-(Dash size) Dash Size
Tube O.D.
2–4S 2–5S 4–4S 4–5S 4–6S 6–6S 6–8S 8–10S 8–12S 12–12S 16–16S 20–20S 24–24S 32–32S
.25 .31 .25 .31 .38 .38 .50 .63 .75 .75 1.00 1.50 1.50 2.00
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
Thread T 7
/16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 9 /16-20 3 /4-16 7 /8-14 11/16-12 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
A
1.81 1.94 2.25 2.25 2.25 2.50 2.75 3.12 3.28 3.50 4.00 4.50 4.88 5.62
External pipe/37° flare Part no. 202114-(Dash size) Dash Size
Tube O.D.
2–4S 2–5S 4–4S 4–5S 4–6S 6–8S 8–6S 8–10S 12–12S 12–16S 16–16S
.25 .31 .25 .31 .38 .50 .38 .63 .75 1.00 1.00
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 3 /4-14 1-111/2
Thread T 7
/16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 3 /4-16 9 /16-18 7 /8-14 11/16-12 15/16-12 15/16-12
A
2.56 2.81 3.25 3.25 3.25 4.00 4.17 4.38 5.00 5.56 5.75
Dash Size
Tube O.D.
2–4S 4–4S 4–6S 6–8S 8–10S 12–12S 16–16S
.25 .25 .38 .50 .63 .75 1.00
Thread P 1
/8-27 1 /4-18 1 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
Thread T 7
/16-20 7 /16-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12
Internal pipe/37° flare bulkhead Part no. 2239-(Dash size) Dash Size
Tube O.D.
2–4S 6–8S 8–10S 12–12S 16–16S
.25 .50 .63 .75 1.00
A
1.84 2.03 2.12 2.36 2.71 2.92 3.11
Thread P 1
/8-27 3 /8-18 1 /2-14 3 /4-14 1-111/2
Thread T 7
/16-20 3 /4-16 7 /8-14 11/16-12 15/16-12
A
2.08 2.48 2.84 3.05 3.25
Internal pipe/37° flare swivel Part no. 2242-(Dash size) Dash Size
Tube O.D.
2–4S 2–5S 4–4S 4–5S 6–6S 6–8S 8–6S 8–8S 8–10S 12–12S 12–14S 16–16S 20–20S
.25 .31 .25 .31 .38 .50 .38 .50 .63 .75 .88 1.00 1.25
Internal pipe/37° flare Part no. 2022-(Dash size)
(Ref. SAE 070103) Dash Size
Tube O.D.
2–3S 2–4S 2–5S 4–3S 4–4S 4–5S 4–6S 4–8S 6–6S 6–8S 8–6S 8–8S 8–10S 8–12S 12–8S 12–10S 12–12S 16–16S 20–16S 20–20S 24–24S 32–32S 40–40B
.19 .25 .31 .19 .25 .31 .38 .50 .38 .50 .38 .50 .63 .75 .50 .63 .75 1.00 1.00 1.25 1.50 2.00 2.50
Thread P 1
/8-27 1 /8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2 11/4-111/2 11/2-111/2 2-111/2 21/2-8
Thread T 3
/8-24 7 /16-20 1 /2-20 3 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 9 /16-18 3 /4-16 9 /16-18 3 /4-16 7 /8-14 11/16-12 3 /4-16 7 /8-14 11/16-12 15/16-12 15/16-12 15/8-12 17/8-12 21/2-12 3-12
A
1.13 1.19 1.17 1.32 1.39 1.39 1.40 1.55 1.46 1.56 1.69 1.79 1.89 2.05 1.85 1.95 2.06 2.35 2.44 2.49 2.62 2.97 3.25
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2
Thread T 7
/16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 3 /4-16 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12
A
.85 .87 1.11 1.10 1.16 1.20 1.42 1.48 1.47 1.49 1.55 1.85 2.02
External pipe/37° flare swivel Part no. 2018-(Dash size) Dash Size
Tube O.D.
2–4S .25 4–6S .38 6–8S .50 12–12S .75 16–16S 1.00 20–20S 1.25
All dimensions in inches.
306
Courtesy of Aeroquip.cc
Thread P 1
/8-27 1 /4-18 3 /8-18 3 /4-14 1-111/2 11/4-111/2
Thread T 7
/16-20 9 /16-18 3 /4-16 11/16-12 15/16-12 15/8-12
A
1.32 1.59 1.74 2.15 2.54 2.78
Adapters
External pipe/37° flare Part no. 2023-(Dash size)
(Ref. SAE 070302) Dash Size
2–3S 2–4S 2–5S 2–6S 4–4S 4–5S 4–6S 4–8S 6–4S 6–6S 6–8S 6–10S 8–6S 8–8S 8–10S 8–12S 12–8S 12–10S 12–12S 12–16S 16–12S 16–16S 16–20S 20–20S 24–24S 32–32S 40–40 48–48
Tube O.D.
.19 .25 .31 .38 .25 .31 .38 .50 .25 .38 .50 .63 .38 .50 .63 .75 .50 .63 .75 1.00 .75 1.00 1.25 1.25 1.50 2.00 2.50 3.00
Thread P 1
/8-27 1 /8-27 1 /8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 1-111/2 1-111/2 11/4-111/2 11/2-111/2 2-111/2 21/2-8 3-8
Thread T 3
/8-24 7 /16-20 1 /2-20 9 /16-18 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /16-20 9 /16-18 3 /4-16 7 /8-14 9 /16-18 3 /4-16 7 /8-14 11/16-12 3 /4-16 7 /8-14 11/16-12 15/16-12 11/16-12 15/16-12 15/8-12 15/8-12 17/8-12 21/2-12 3-12 31/2-12
A
B
.58 .58 .64 .72 .86 .86 .86 .95 .95 .95 .95 .96 1.17 1.17 1.17 1.20 1.20 1.20 1.20 1.29 1.48 1.48 1.54 1.54 1.77 2.11 2.78 2.94
.76 .78 .80 .83 .82 .80 .83 1.04 .79 .88 .98 1.14 .91 1.00 1.11 1.39 1.10 1.22 1.28 1.47 1.52 1.47 1.62 1.69 1.78 2.22 1.89 2.05
Internal pipe/37° flare Part no. 2044-(Dash size) Dash Size
4–6S 6–8S 8–10S 12–12S
Tube O.D.
.38 .50 .63 .75
Thread P 1
/4-18 3 /8-18 1 /2-14 3 /4-14
Thread T 9
/16-18 3 /4-16 7 /8-14 11/16-12
A
B
.62 .72 .91 .97
.83 .98 1.11 1.28
Dash Size
Tube O.D.
8-6S 8-10S
.38 .63
Thread P
Thread T
1
9
1
7
/2-14 /2-14
/16-18 /8-14
A
B
.91 .91
.84 .94
External pipe/37° flare Part no. 202411-(Dash size)
(Ref. SAE 071502) Dash Size
Tube O.D.
2–4S .25 2–5S .31 4–4S .25 4–6S .38 6–8S .50 8–8S .50 8–10S .63 12–10S .63 12–12S .75 12–16S 1.00 16–16S 1.00 20–20S 1.25
External pipe/37° flare Part no. 2024-(Dash size)
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2
Thread T 7
/16-20 1 /2-20 7 /16-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 7 /8-14 11/16-12 15/16-12 15/16-12 15/8-12
A
B
1.17 1.17 1.58 1.58 1.82 2.17 2.17 2.44 2.44 2.82 3.01 3.59
.89 .95 1.05 1.06 1.25 1.33 1.45 1.54 1.66 1.81 1.81 2.06
(Ref. SAE 070202) Dash Size
Tube O.D.
2–3S 2–4S 2–5S 2–6S 4–4S 4–5S 4–6S 4–8S 6–4S 6–5S 6–6S 6–8S 6–10S 6–12S 8–4S 8–6S 8–8S 8–10S 8–12S 8–16S 12–6S 12–8S 12–10S 12–12S 12–16S 16–8S 16–12S 16–16S 16–20S 20–16S 20–20S 20–24S 24–20S 24–24S 24–32S 32–32S 40–40S
.19 .25 .31 .38 .25 .31 .38 .50 .25 .31 .38 .50 .63 .75 .25 .38 .50 .63 .75 1.00 .38 .50 .63 .75 1.00 .50 .75 1.00 1.25 1.00 1.25 1.50 1.25 1.50 2.00 2.00 2.50
Thread P 1
/8-27 1 /8-27 1 /8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 1-111/2 1-111/2 1-111/2 11/4-111/2 11/4-111/2 11/4-111/2 11/2-111/2 11/2-111/2 11/2-111/2 2-111/2 21/2-8
Thread T 3
/8-24 7 /16-20 1 /2-20 9 /16-18 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 7 /16-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 3 /4-16 11/16-12 15/16-12 15/8-12 15/16-12 15/8-12 17/8-12 15/8-12 17/8-12 21/2-12 21/2-12 3-12
A
B
.72 .78 .78 .90 1.09 1.09 1.09 1.22 1.22 1.22 1.22 1.22 1.28 1.40 1.47 1.47 1.47 1.47 1.59 1.78 1.59 1.59 1.59 1.59 1.78 1.97 1.97 1.97 2.35 2.38 2.38 2.61 2.64 2.64 2.97 3.00 3.39
.83 .89 .95 1.06 1.05 1.05 1.06 1.25 1.12 1.12 1.14 1.25 1.45 1.66 1.21 1.22 1.33 1.45 1.66 1.81 1.31 1.42 1.54 1.66 1.81 1.52 1.76 1.81 2.06 2.01 2.06 2.33 2.20 2.33 3.06 3.06 2.98
Long external pipe/37° flare Part no. 202413-(Dash size)
(Ref. SAE 071602) Dash Size
2–4S 2–5S 4–4S 4–5S 4–6S 6–6S 6–8S 8–8S 8–10S 8–12S 12–12S 12–16S 12–20S 16–16S 20–20S
Tube O.D.
.25 .31 .25 .31 .38 .38 .50 .50 .63 .75 .75 1.00 1.25 1.00 1.25
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2
Thread T 7
/16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 11/16-12 15/16-12 15/8-12 15/16-12 15/8-12
A
B
1.56 1.63 2.07 2.07 2.07 2.46 2.42 2.87 2.87 3.28 3.28 3.86 3.61 4.05 4.84
.89 .95 1.05 1.05 1.06 1.06 1.25 1.33 1.45 1.66 1.66 1.81 2.06 1.81 2.06
All dimensions in inches.
307
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
Internal pipe/37° flare swivel Part no. 2243-(Dash size)
Adapters Pipe to 37° flare
Adapters and Tube Fittings
(continued)
External pipe swivel/37° flare Part no. 2249-(Dash size) Extra long external pipe/37° flare Part no. 202414-(Dash size) Dash Size
Tube O.D.
2–4S 2–5S 4–4S 4–6S 6–8S 8–8S 8–10S 12–12S 16–16S 20–20S
.25 .31 .25 .38 .50 .50 .63 .75 1.00 1.25
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 1-111/2 1 1 /4-111/2
Thread T 7
/16-20 1 /2-20 7 /16-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
A
B
2.31 2.33 2.99 3.06 3.75 4.51 4.51 5.03 6.37 7.34
.89 .95 .97 1.06 1.25 1.25 1.45 1.66 1.81 2.06
Dash Size
Tube O.D.
4–6S 6–8S 8–10S 12–12S
.38 .50 .63 .75
Thread P 1
/4-18 3 /8-18 1 /2-14 3 /4-14
Thread T 9
/16-18 3 /4-16 7 /8-14 11/16-12
Internal pipe/37° flare swivel Part no. 2244-(Dash size) A
B
1.60 1.71 2.00 2.14
1.06 1.22 1.45 1.66
NOTE: The above adapter is not a rotating union or swivel joint. Care must be exercised to avoid misuse. To be used with petroleum or water glycol fluids.
Dash Size 6–6S 8–6S 8–8S 8–10S
Tube O.D.
Thread P
Thread T
3
.38 .38 .50 .63
9
/8-18 1 /2-14 1 /2-14 1 /2-14
/16-18 9 /16-18 3 /4-16 7 /8-14
A
B
1.02 .92 1.23 1.03 1.23 1.08 1.23 1.12
External pipe/37° flare swivel Part no. 203007–(Dash size) Dash Size
Internal pipe/37° flare Part no. 2025–(Dash size)
(Ref. SAE 070203)
External pipe/37° flare swivel Part no. 2250–(Dash size) Dash Size 2–4S 2–5S 4–6S 6–6S 6–8S 8–8S 8–10S 12–8S 12–12S 12–14S 16–16S 20–20S 24–24S
Tube O.D. .25 .31 .38 .38 .50 .50 .63 .50 .75 .88 1.00 1.25 1.50
Thread P 1
/8-27 1 /8-27 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2
Thread T 7
/16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 3 /4-16 11/16-12 3 1 /16-12 15/16-12 15/8-12 17/8-12
A
B
.78 .78 1.09 1.22 1.22 1.47 1.47 1.59 1.59 1.69 1.97 2.38 2.64
.66 .68 .88 .85 .96 1.00 1.12 1.17 1.19 1.20 1.41 1.68 1.86
Dash Size
Tube O.D.
2–4S 2–5S 2–6S 4–4S 4–5S 4–6S 4–8S 6–4S 6–5S 6–6S 6–8S 8–4S 8–5S 8–8S 8–10S 8–12S 12–12S 16–16S 20–20S 24–24S 32–32S
.25 .31 .38 .25 .31 .38 .50 .25 .31 .38 .50 .25 .31 .50 .63 .75 .75 1.00 1.25 1.50 2.00
Thread P 1
/8-27 1 /8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 1 /2-14 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
Thread T 7
/16-20 1 /2-20 9 /16-18 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /16-20 1 /2-20 3 /4-16 7 /8-14 11/16-12 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
A
B
.66 .66 .67 .88 .88 .88 1.01 1.02 1.02 1.02 1.02 1.23 1.23 1.23 1.23 1.35 1.36 1.62 1.70 2.08 2.39
1.08 1.08 1.23 1.22 1.22 1.23 1.42 1.29 1.29 1.31 1.42 1.40 1.40 1.52 1.64 1.89 1.89 2.17 2.33 2.89 3.30
Tube Thread Thread O.D. P T
2–4S .25 4–6S .38 6–8S .50 8–10S .63 12–12S .75 16–16S 1.00 20–20S 1.25 24–24S 1.50
1
/8-27 1 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2
7
/16-20 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 15/16-12 15/8-12 17/8-12
A
B
C
.78 1.09 1.22 1.47 1.59 1.97 2.40 2.66
.89 1.06 1.25 1.45 1.66 1.81 2.20 2.42
.78 1.09 1.22 1.47 1.59 1.97 2.38 2.64
External pipe/Internal pipe/37° flare Part no. 203301–(Dash size) Dash Tube Thread Thread Size O.D. P T A B C 1 7 2–4S .25 /8-27 /16-20 .78 .66 1.08 1 9 4–6S .38 /4-18 /16-18 1.09 .88 1.23 3 3 6–8S .50 /8-18 /4-16 1.22 1.02 1.42 1 7 8–10S .63 /2-14 /8-14 1.47 1.23 1.64 3 1 12–12S .75 /4-14 1 /16-12 1.59 1.36 1.89 16–16S 1.00 1-111/2 15/16-12 1.97 1.62 2.17
All dimensions in inches.
308
Courtesy of Aeroquip.cc
Adapters
Dash Size
Tube Thread Thread O.D. P T
2–4S .25 4–6S .38 6–6S .38 6–8S .50 8–10S .63 12–12S .75 16–16S 1.00 20–20S 1.25 32–32S 2.00
1
/8-27 1 /4-18 3 /8-18 3 /8-18 1 /2-14 3 /4-14 1-111/2 11/4-111/2 2-111/2
7
/16-20 9 /16-18 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12 21/2-12
A
B
C
.78 1.09 1.22 1.22 1.47 1.59 2.09 2.57 3.14
1.08 1.23 1.31 1.42 1.64 1.89 2.09 2.38 3.30
.66 .88 1.02 1.02 1.23 1.36 1.62 1.70 2.39
External pipe/37° flare Part no. 2028–(Dash size)
Internal pipe/37° flare Part no. 202901-(Dash size) External pipe/37° flare Part no. 2030-(Dash size)
Dash Size
(Ref. SAE 070425) Dash Size
Tube O.D.
2–3S 2–4S 2–5S 4–4S 4–5S 4–6S 6–6S 6–8S 6–10S 8–6S 8–8S 8–10S 8–12–16S 12–12S 12–16S 16–16S 20–20S
.19 .25 .31 .25 .31 .38 .38 .50 .63 .38 .50 .63 .60 .75 1.00 1.00 1.25
Thread P 1
/8-27 1 /8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2
Thread T 3
/8-24 7 /16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 7 /8-14 9 /16-18 3 /4-16 7 /8-14 11/16-12 11/16-12 15/16-12 15/16-12 15/8-12
A
B
.72 .78 .80 1.09 1.09 1.09 1.22 1.22 1.25 1.47 1.47 1.47 1.78 1.59 1.78 1.97 2.38
.83 .89 .95 1.05 1.05 1.06 1.06 1.25 1.45 1.13 1.33 1.45 1.76 1.66 1.81 1.81 2.20
2–3S 2–4S 2–5S 4–4S 4–5S 4–6S 6–6S 6–8S 8–8S 8–10S 8–12S 12–10S 12–12S 16–16S 20–20S 24–24S 32–32S
Tube Thread Thread O.D. P T .19 .25 .31 .25 .31 .38 .38 .50 .50 .63 .75 .63 .75 1.00 1.25 1.50 2.00
1
/8-27 1 /8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2 11/2-111/2 2-111/2
3
/8-24 7 /16-20 1 /2-20 7 /16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 7 /8-14 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
A
B
C
.72 .78 .82 1.09 1.09 1.09 1.22 1.22 1.47 1.47 1.59 1.59 1.59 1.97 2.38 2.64 3.00
.83 .89 .96 1.05 1.05 1.06 1.14 1.25 1.33 1.45 1.66 1.54 1.66 1.81 2.19 2.40 3.15
.83 .89 .95 1.05 1.05 1.06 1.14 1.25 1.33 1.45 1.66 1.54 1.66 1.81 2.06 2.33 3.06
Thread P 1
.25 .38 .75 1.00
/8-27 1 /4-18 3 /4-14 1-111/2
Thread T 7
/16-20 9 /16-18 11/16-12 15/16-12
A
B
.66 .88 1.36 1.62
1.08 1.23 1.89 2.17
Internal pipe/37° flare Part no. 203104–(Dash size)
(Ref. SAE 070427) Dash Size
Tube Thread Thread O.D. P T
2–2S .13 2–4S .25 4–6S .38 8–10S .63 16–16S 1.00 20–20S 1.25 24–24S 1.50
(Ref. SAE 070424) Dash Size
2–4S 4–6S 12–12S 16–16S
Tube O.D.
1
5 /8-27 /16-24 1 7 /8-27 /16-20 1 9 /4-18 /16-18 1 7 /2-14 /8-14 1 5 1-11 /2 1 /16-12 11/4-111/2 15/8-12 11/2-111/2 17/8-12
A
B
C
.66 .66 .88 1.23 1.62 1.70 2.08
1.00 1.08 1.23 1.64 2.17 2.33 2.89
.65 .66 .88 1.23 1.62 1.70 2.08
External pipe/Internal page/37° flare Part no. 203006–(Dash size) Dash Size
Tube Thread Thread O.D. P T
2–4S .25 4–6S .38 6–8S .50 8–10S .63 12–12S .75 16–16S 1.00 20–20S 1.25
1
7 /8-27 /16-20 1 9 /4-18 /16-18 3 3 /8-18 /4-16 1 7 /2-14 /8-14 3 /4-14 11/16-12 1-111/2 15/16-12 11/4-111/2 15/8-12
A
B
C
.78 1.09 1.22 1.47 1.59 1.97 2.38
.66 .88 1.02 1.23 1.36 1.62 1.70
1.08 1.23 1.42 1.64 1.89 2.17 2.33
All dimensions in inches.
309
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
External pipe/37° flare/Internal pipe Part no. 203103-(Dash size)
Adapters Pipe to 37° flare
Adapters and Tube Fittings
(continued)
Bulkhead Lock Nut Part no. 210212–(Dash size) (Ref. SAE 070118)
Internal pipe/37° flare Part no. 2029–(Dash size) (Ref. SAE 070426) Dash Size 2–4S 2–5S 4–4S 4–6S 6–8S 8–8S 8–10S 12–12S 16–16S 20–20S 24–24S
Tube O.D. .25 .31 .25 .38 .50 .50 .63 .75 1.00 1.25 1.50
Thread Thread P T 1 /8–27 7/16–20 1 /8–27 1/2–20 1 /4–18 7/16–20 1 /4–18 9/16–18 3 /8–18 3/4–16 1 /2–14 3/4–16 1 /2–14 7/8–14 3 /4–14 11/16–12 1–111/2 15/16–12 11/4–111/2 15/8–12 11/2–111/2 17/8–12
External pipe/37° flare Part no. 202003–(Dash size) A .66 .66 .88 .89 1.02 1.23 1.23 1.36 1.62 1.70 2.08
B 1.08 1.08 1.00 1.23 1.42 1.42 1.64 1.89 2.17 2.33 2.89
C .95 .98 1.00 1.11 1.32 1.40 1.64 1.89 2.09 2.39 2.61
Dash Tube Thread Thread Size O.D. P T A B 6–6S .38 3/8–18 9/16–18 1.06 1.06 12–12S .75 3/4–14 11/16–12 1.59 1.66
C 1.06 1.74
Dash Size 4S 5S 6S 8S 10S 12S 16S 20S 24S
Tube O.D. .25 .31 .38 .50 .63 .75 1.00 1.25 1.50
Thread T 7 /16–20 1 /2–20 9 /16–18 3 /4–16 7 /8–14 11/16–12 15/16–12 15/8–12 17/8–12
A .25 .25 .27 .31 .36 .41 .41 .41 .41
B .69 .75 .81 1.00 1.12 1.38 1.62 1.88 2.12
Cap nut Part no. 210292–(Dash size) (Ref. SAE 070112)
Internal pipe/37° flare Part no. 202006–(Dash size) Dash Size 8–10S 12–12S 20–20S 24–24S
Tube Thread Thread O.D. P T 7 .63 1/2–14 /8–14 .75 3/4–14 11/16–12 1.25 11/4–111/2 15/8–12 1.50 11/2–111/2 17/8–12
A 1.17 1.36 1.70 2.08
B 1.64 1.89 2.33 2.89
C 1.23 1.36 1.70 2.08
Dash Size 3S 4S 5S 6S 8S 10S 12S 16S 20S 24S 32S
Internal pipe/37° flare Part no. 2031–(Dash size) (Ref. SAE 070427) Dash Size 2–3S 2–4S 2–5S 4–4S 4–6S 6–8S 8–10S 12–12S 16–16S 20–20S 24–24S 32–32S
Tube Thread O.D. P 1 .19 /8–27 1 .25 /8–27 1 .31 /8–27 1 .25 /4–18 1 .38 /4–18 3 .50 /8–18 1 .63 /2–14 3 .75 /4–14 1.00 1–111/2 1.25 11/4–111/2 1.50 11/2–111/2 2.00 2–111/2
Thread T 3 /8–24 7 /16–20 1 /2–20 7 /16–20 9 /16–18 3 /4–16 7 /8–14 11/16–12 15/16–12 15/8–12 17/8–12 21/2–12
A .66 .66 .66 .88 .88 1.02 1.23 1.36 1.62 1.70 2.08 2.39
B 1.03 1.08 1.08 1.22 1.23 1.42 1.64 1.89 2.09 2.38 2.58 3.30
All dimensions in inches.
310
Courtesy of Aeroquip.cc
Tube O.D. .19 .25 .31 .38 .50 .63 .75 1.00 1.25 1.50 2.00
Thread T 3 /8–24 7 /16–20 1 /2–20 9 /16–18 3 /4–16 7 /8–14 11/16–12 15/16–12 15/8–12 17/8–12 21/2–12
A .56 59 .61 .62 .75 .84 .91 1.02 1.06 1.19 1.44
B .44 .56 .62 .69 .88 1.00 1.25 1.50 2.00 2.25 2.88
Adapters Pipe to 45° flare
Dash Tube Size O.D. 2–4B .25 2–5B .31 2–6B .38 4–4B .25 4–5B .31 4–6B .38 4–8B .50 4–10B .63 6–4B .25 6–5B .31 6–6B .38 6–8B .50 6–10B .63 8–4B .25 8–6B .38 8–8B .50 8–10B .63 8–12B .75 12–8B .50 12–10B .63 12–12B .75
Thread P 1 /8–27 1 /8–27 1 /8–27 1 /4–18 1 /4–18 1 /4–18 1 /4–18 1 /4–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14 1 /2–14 1 /2–14 3 /4–14 3 /4–14 3 /4–14
Thread T 7 /16–20 1 /2–20 5 /8–18 7 /16–20 1 /2–20 5 /8–18 3 /4–16 7 /8–14 7 /16–20 1 /2–20 5 /8–18 3 /4–16 7 /8–14 7 /16–20 5 /8–18 3 /4–16 7 /8–14 11/16–14 3 /4–16 7 /8–14 11/16–14
A 1.06 1.16 1.25 1.25 1.34 1.44 1.62 1.81 1.31 1.38 1.44 1.62 1.81 1.56 1.69 1.81 2.00 2.19 1.94 2.06 2.19
45° flare/45° flare Part no. 2060–(Dash size) (Ref. SAE 010101) Dash Size 2–2B 3–3B 4–4B 5–5B 6–6B 8–8B 10–10B 12–12B
Tube O.D. .13 .19 .25 .31 .38 .50 .63 .75
Thread T 5 /16–24 3 /8–24 7 /16–20 1 /2–20 5 /8–18 3 /4–16 7 /8–14 11/16–14
External pipe/45° flare Part no. 2007–(Dash size) Dash Tube Size O.D. 2–4B .25 4–4B .25 4–6B .38 6–6B .38 6–8B .50 8–6B .38 8–8B .50 8–10B .63
A .92 1.06 1.19 1.34 1.50 1.81 2.12 2.44
Internal pipe/45° flare Part no. 2001–(Dash size) (Ref. SAE 010103) Dash Size 2–4B 2–5B 4–4B 4–5B 4–6B 4–8B 6–4B 6–6B 6–8B 6–10B 8–6B 8–8B 8–10B 8–12B 12–10B 12–12B
Tube O.D. .25 .31 .25 .31 .38 .50 .25 .38 .50 .63 .38 .50 .63 .75 .63 .75
Thread P 1 /8–27 1 /8–27 1 /4–18 1 /4–18 1 /4–18 1 /4–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14 1 /2–14 3 /4–14 3 /4–14
Thread T 7 /16–20 1 /2–20 7 /16–20 1 /2–20 5 /8–18 3 /4–16 7 /16–20 5 /8–18 3 /4–16 7 /8–14 5 /8–18 3 /4–16 7 /8–14 11/16–12 7 /8–14 11/16–14
A 1.06 1.16 1.19 1.25 1.31 1.44 1.19 1.31 1.56 1.56 1.50 1.62 1.81 2.00 1.81 1.94
Thread P 1 /8–27 1 /4–18 1 /4–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14
Thread T 7 /16–20 7 /16–20 5 /8–18 5 /8–18 3 /4–16 5 /8–18 3 /4–16 7 /8–14
A .64 .86 .86 .94 .88 1.17 1.18 1.17
B .68 .75 .91 .93 1.07 .99 1.12 1.12
External pipe/45° flare Part no. 2003–(Dash size) (Ref. SAE 010202) Dash Size 2–4B 2–5B 2–6B 4–4B 4–5B 4–6B 4–8B 6–4B 6–5B 6–6B 6–8B 6–10B 8–6B 8–8B 8–10B 8–12B 12–6B 12–8B 12–10B 12–12B
Tube O.D. .25 .31 .38 .25 .31 .38 .50 .25 .31 .38 .50 .63 .38 .50 .63 .75 .38 .50 .63 .75
Thread P 1 /8–27 1 /8–27 1 /8–27 1 /4–18 1 /4–18 1 /4–18 1 /4–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 3 /8–18 1 /2–14 1 /2–14 1 /2–14 1 /2–14 3 /4–14 3 /4–14 3 /4–14 3 /4–14
Thread T 7 /16–20 1 /2–20 5 /8–18 7 /16–20 1 /2–20 5 /8–18 3 /4–16 7 /16–20 1 /2–20 5 /8–18 3 /4–16 7 /8–14 5 /8–18 3 /4–16 7 /8–14 11/16–14 5 /8–18 3 /4–16 7 /8–14 11/16–14
A .79 .78 .88 .88 .96 .88 1.00 .91 .91 .91 1.00 1.22 1.09 1.14 1.22 1.50 1.19 1.25 1.31 1.63
B .84 .91 1.00 .81 .98 1.00 1.19 .91 1.00 1.02 1.19 1.36 1.10 1.16 1.35 1.69 1.31 1.42 1.43 1.67
All dimensions in inches.
311
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
External pipe/45° flare Part no. 2000–(Dash size) (Ref. SAE 010102)
Adapters
Adapters and Tube Fittings
Pipe to 45° flare (continued)
Internal pipe swivel (NPSM)/ SAE O-Ring boss Part no. 2066-(Dash size) Dash Size Internal pipe/45° flare Part no. 2002-(Dash size)
(Ref. SAE 010203) Dash Size
Tube O.D.
2–4B 2–5B 4–4B 4–5B 4–6B 6–4B 6–6B 6–8B 6–10B 8–8B 8–10B 8–12B 12–12B
.25 .31 .25 .31 .38 .25 .38 .50 .63 .50 .63 .75 .75
Thread P 1
/8-27 1 /8-27 1 /4-18 1 /4-18 1 /4-18 3 /8-18 3 /8-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 1 /2-14 3 /4-14
Thread T 7
/16-20 1 /2-20 7 /16-20 1 /2-20 5 /8-18 7 /16-20 5 /8-18 3 /4-16 7 /8-14 3 /4-16 7 /8-14 11/16-14 11/16-14
A
B
.46 .59 .66 1.06 .59 .57 1.09 1.14 1.22 .94 1.00 1.06 1.06
.90 1.00 .97 1.06 1.06 1.03 1.06 1.16 1.35 1.38 1.62 1.63 1.78
4–4S 4–6S 6–6S 6–8S 8–8S 8–10S 12–8S 12–10S 12–12S 12–14S 16–16S 16–20S
Thread P 1
/4-18 1 /4-18 3 /8-18 3 /8-18 11/2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 1-111/2
Thread T 7
/16-20 9 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12
Internal pipe swivel (NPSM)/ SAE O-Ring boss (adj.) Part no. 2067-(Dash size)
A 1.05 1.14 1.14 1.19 1.23 1.30 1.49 1.55 1.58 1.58 1.59 1.59
NOTE: Available without O-Ring. Order by Part no. 206604-(Dash size).
Dash Size 6–6S 6–8S 8–8S 8–10S 12–8S 12–12S 12–16S 16–12S 16–16S
Thread P 3
/8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 1-111/2
Thread T 9
/16-18 3 /4-16 3 /4-16 7 /8-14 3 /4-16 11/16-12 15/16-12 11/16-12 15/16-12
A
B
.92 .92 .91 .91 1.10 1.10 1.10 1.26 1.26
1.20 1.33 1.39 1.55 1.44 1.76 1.89 1.89 1.89
NOTE: Available without O-Ring. Order by Part no. 2067–1-(Dash size).
Pipe to SAE O-Ring Internal pipe/SAE O-Ring boss Part no. 2216-(Dash size) Dash Size
External pipe/SAE O-Ring boss (internal) Part no. 2246-(Dash size) Dash Size 2–4S 2–5S 4–6S 6–8S 8–10S 12–12S 12–14S 16–16S
Thread P 1
/8-27 /8-27 1 /4-18 3 /8-18 1 /2-14 3 /4-14 3 /4-14 1-111/2 1
Thread T 7
/16-20 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 1
A 1.09 1.09 1.36 1.45 1.78 1.92 1.92 2.13
2–4S 4–5S 4–6S 6–8S 6–12S 8–8S 8–10S 8–12S 12–12S 12–14S 12–16S 16–16S 16–20S 20–20S 24–24S 32–32S
Thread P 1
/8-27 1 /4-18 1 /4-18 3 /8-18 3 /8-18 11/2-14 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 1-111/2 11/4-111/2 11/2-111/2 2-111/2
Thread T 7
/16-20 1 /2-20 9 /16-18 3 /4-16 11/16-12 3 /4-16 7 /8-14 11/16-12 11/16-12 13/16-12 15/16-12 15/16-12 15/8-12 15/8-12 17/8-12 21/2-12
A .92 1.20 1.24 1.25 1.34 1.65 1.54 1.72 1.67 1.68 1.00 1.91 1.00 2.00 2.00 2.10
Internal pipe swivel (NPSM)/ SAE O-Ring boss (adj.) Part no. 2068-(Dash size) Dash Size 4–4S 4–6S 6–6S 6–8S 8–8S 8–10S 12–8S 12–10S 12–12S 16–16S 20–16S 20–20S
Thread P 1
/4-18 /4-18 3 /8-18 3 /8-18 1 /2-14 1 /2-14 3 /4-14 3 /4-14 3 /4-14 1-111/2 11/4-111/2 11/4-111/2 1
Thread T 7
/16-20 /16-18 9 /16-18 3 /4-16 3 /4-16 7 /8-14 3 /4-16 7 /8-14 11/16-12 15/16-12 15/16-12 15/8-12 9
A
B
.91 .73 1.09 1.09 1.08 1.08 1.03 1.09 1.36 1.53 1.70 1.62
1.16 1.25 1.35 1.48 1.51 1.67 1.50 1.70 1.97 2.12 2.14 2.39
NOTE: Available without O-Ring. Order by Part no. 2068–1-(Dash size).
NOTE: Available without O-Ring. Order by Part no. 2216–1-(Dash size).
All dimensions in inches.
312
Courtesy of Aeroquip.cc
Adapters Pipe to Braze & Weld
Internal pipe/SAE O-Ring boss (adj.) Part no. 206801-(Dash size) Dash Size 6–8S 8–8S 12–12S 16–16S
Thread P 3 /8-18 1 /2-14 3 /4-14 1-111/2
Thread T 3 /4-16 3 /4-16 11/16-12 15/16-12
A 1.02 1.23 1.36 1.62
B 1.62 1.73 2.17 2.41
Dash Size
Tube O.D.
12–16S 16S 20–24S 32S
1.00 1.00 1.50 2.00
Thread P 3
/4-14 1-111/2 11/4-111/2 2-111/2
Braze port/Internal pipe Part no. FF1026-(Dash size)
A
B
C
1.13 1.32 1.35 1.53
1.00 1.00 1.50 2.00
.25 .25 .25 .25
Dash Size
Tube O.D.
0608S 1212S 1216S 1616S 2424S
.50 .75 1.00 1.50 1.25
Thread P 3
/8-18 3 /8-14 3 /4-14 1-111/2 11/2-111/2
A
B
.95 1.30 1.19 1.53 1.59
.50 .75 1.00 1.00 1.50
C .16 .25 .25 .25 .25
NOTE: Available without O-Ring. Order by Part no. 206801–1-(Dash size).
Braze port/Internal pipe swivel (NPSM) Part no. 2261-(Dash size) Dash Size
Thread P 3 /8-18 1 /2-14 3 /4-14 1-111/2
Thread T 3 /4-16 7 /8-14 11/16-12 15/16-12
A 1.02 1.23 1.36 1.62
Thread P
3 6–8S .50 /8-18 1 8–10S .63 /2-14 1 8–12S .75 /2-14 3 12–12S .75 /4-14 16–20S 1.25 1-111/2 20–20S 1.25 11/4-11-1/2
Internal pipe/SAE O-Ring boss (adj.) Part no. 206804-(Dash size) Dash Size 6–8S 8–10S 12–12S 16–16S
Tube O.D.
Braze port/External pipe Part no. FF1159-(Dash size) A
B
C
.81 .89 .90 1.02 1.03 1.06
.50 .63 .75 .75 1.25 1.25
.16 .25 .25 .25 .25 .25
Dash Size
Tube O.D.
0406S 1212S 1616S 2020S
.38 .75 1.00 1.25
Thread P 1
/4-18 3 /4-14 1-111/2 11/4-11-1/2
A
B
C
.90 1.51 1.94 2.35
.38 .75 1.00 1.25
.16 .25 .25 .25
B 2.97 3.56 4.12 4.64
NOTE: Available without O-Ring. Order by Part no. 206804–1-(Dash size).
All dimensions in inches.
313
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
Braze port/External pipe Part no. 73056-(Dash size)
Adapters
Adapters and Tube Fittings
SAE 37° (JIC) flare union
37° flare plug Part no. 900599-(Dash size)
37° flare/37° flare (large hex) Part no. 202712-(Dash size) Union 37° flare/ 37° flare Part no. 2027-(Dash size) Dash Tube Size O.D. 3–3S .19 4–4S .25 5–4S 5–5S .31 6–4S 6–5S 6–6S .38 8–4S 8–6S 8–8S .50 10–6S 10–8S 10–10S .63 12–8S 12–10S 12–12S .75 14–14S .83 16–12S 16–16S 1.00 20–20S 1.25 24–24S 1.50 32–32S 2.00
Thread T1 3 /8-24 7 /16-20 1 /2-20 1 /2-20 9 /16-18 9 /16-18 9 /16-18 3 /4-16 3 /4-16 3 /4-16 7 /8-14 7 /8-14 7 /8-14 11/16-12 11/16-12 11/16-12 13/16-12 15/16-12 15/16-12 15/8-12 17/8-12 21/2-12
(Ref. SAE 070101) Thread T2 A B 3 /8-24 1.23 .44 7 /16-20 1.37 .50 7 /16-20 1.37 .56 1 /2-20 1.37 .56 7 /16-20 1.40 .62 1 /2-20 1.40 .62 9 /16-18 1.41 .62 7 /16-20 1.51 .81 9 /16-18 1.52 .81 3 /4-16 1.62 .81 9 /16-18 1.68 .94 3 /4-16 1.78 .94 7 /8-14 1.88 .94 3 /4-16 1.95 1.12 7 /8-14 2.05 1.12 11/16-12 2.16 1.12 13/16-12 2.21 1.25 11/16-12 2.20 1.38 15/16-12 2.25 1.38 5 1 /8-12 2.43 1.69 17/8-12 2.75 2.00 21/2-12 3.40 2.62
Dash Tube Size O.D. 5–5S .31 6–4S 6–5S 8–8S .50 10–8S 10–10S .63 12–12S .75 16–12S 16–16S 1.00 24–24S 1.50
Thread T1 1 /2-20 9 /16-18 9 /16-18 3 /4-16 7 /8-14 7 /8-14 1 1 /16-12 15/16-12 15/16-12 17/8-12
(Ref. SAE 070119) Thread T2 A B 1 /2-20 1.37 .75 7 /16-20 1.40 .81 1 /2-20 1.40 .81 3 /4-16 1.62 1.00 3 /4-16 1.78 1.12 7 /8-14 1.88 1.12 1 1 /16-12 2.16 1.38 11/16-12 2.20 1.62 15/16-12 2.25 1.62 17/8-12 2.75 2.12
37° flare bulkhead/ 37° flare Part no. 2041-(Dash size) Dash Size 4–4S 4–6S 5–5S 6–6S 8–8S 10–10S 12–12S 12–16S 16–16S 20–20S 24–24S
Tube O.D. .25 .31 .38 .50 .63 1.00 1.00 1.25 1.50
Thread T1 7 /16-20 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 11/16-12 15/16-12 15/8-12 17/8-12
(Ref. SAE 070601) Thread T2 A B 7 /16-20 2.07 1.20 9 /16-18 2.10 1.20 1 /2-20 2.07 1.20 9 /16-18 2.18 1.28 3 /4-16 2.44 1.44 7 /8-14 2.74 1.58 11/16-12 3.09 1.75 15/16-12 3.14 1.75 15/16-12 3.14 1.75 15/8-12 3.31 1.80 7 1 /8-12 3.52 1.81
(Ref. SAE 070109) Dash Size 3S 4S 5S 6S 8S 10S 12S 16S 20S 24S 32S
Tube O.D. .19 .25 .31 .38 .50 .63 .75 1.00 1.25 1.50 2.00
Thread T 3 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 5 1 /16-12 15/8-12 17/8-12 21/2-12
A .73 .80 .80 .84 .94 1.10 1.28 1.33 1.45 1.65 2.05
B .44 .50 .56 .62 .81 .94 1.12 1.38 1.69 2.00 2.62
37° flare (internal)/ 37° flare Part no. 2215-(Dash size) Dash Size 6–5S 10–8S 10–12S 12–10S 12–16S 16–20S 24–20S
NOTE: Available without nut. Order by Part no. 2041–1(Dash size).
All dimensions in inches.
314
Courtesy of Aeroquip.cc
Tube O.D. .31 .50 .75 .63 1.00 1.25 1.25
Thread T1 9 /16-18 7 /8-14 7 /8-14 11/16-12 11/16-12 15/16-12 17/8-12
Thread T2 1 /2-20 3 /4-16 1 /16-12 7 /8-14 5 /16-14 15/8-12 15/8-12
A 1.18 1.53 1.74 1.73 2.00 2.30 2.30
Adapters
37° flare swivel/37° flare Part no. 2070-(Dash size)
(Ref. SAE 070123) Dash Size 6–4S 8–4S 8–6S 10–6S 12–6S 12–8S 16–6S 16–8S 16–10S 16–12S 20–16S
Male Tube O.D. .25 .25 .38 .38 .38 .50 .38 .50 .63 .75 1.00
Thread T1 9 /l6-18 3 /4-16 3 /4-16 7 /8-14 1l/l6-12 l 1 /l6-12 15/l6-12 15/l6-12 15/l6-12 15/l6-12 15/8-12
Thread T2 7 /l6-20 7 /l6-20 9 /l6-18 9 /l6-18 9 /l6-18 3 /4-16 9 /l6-18 3 /4-16 7 /8-14 l 1 /l6-12 15/l6-12
Dash Tube Size O.D. 4–4S .25 5–5S .31 6–6S .38 8–8S .50 10–10S .63 12–12S .75 16–16S 1.00
A .97 1.00 1.00 1.03 1.09 1.19 1.16 1.26 1.36 1.47 1.52
Thread T1 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 15/16-12
(Ref. SAE 070321) Thread T2 A B 7 /16-20 .60 .72 1 /2-20 .62 .77 9 /16-18 .74 .83 3 /4-16 .86 .98 7 /8-14 .94 1.11 1 1 /16-12 .94 1.28 15/16-12 1.16 1.47
37° flare bulkhead/37° flare Part no. 2043-(Dash size) Dash Size 4–4S 5–5S 6–6S 8–8S 10–10S 12–12S 16–16S 10–20S
Tube O.D. .25 .31 .38 .50 .63 .75 1.00 1.25
Thread T1 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 15/16-12 15/8-12
(Ref. SAE 070701) Thread T2 A B 7 /16-20 1.59 .97 1 /2-20 1.72 1.06 9 /16-18 1.81 1.09 3 /4-16 2.11 1.36 7 /8-14 2.39 1.56 1 1 /16-12 2.67 1.78 15/16-12 2.80 1.94 15/8-12 3.12 2.20
NOTE: Available without nut. Order by Part no. 2043–1Dash size).
NOTE: Available without nut. Order by Part no. FF1066(Dash size).
37° flare/37° flare Part no. 2039-(Dash size)
37° flare bulkhead/37° flare Part no. 2042-(Dash size) Dash Size 3–3S 4–4S 5–5S 6–6S 8–8S 10–10S 12–12S 16–16S 20–20S
Tube O.D. .19 .25 .31 .38 .50 .63 .75 1.00 1.25
Thread T1 3 /8-24 7 /l6-20 l /2-20 9 /l6-18 3 /4-16 7 /8-14 1l/l6-12 15/l6-12 15/8-12
(Ref. SAE Thread T2 A 3 /8-24 1.38 7 /l6-20 1.53 l /2-20 1.66 9 /l6-18 1.67 3 /4-16 1.94 7 /8-14 2.17 1l/l6-12 2.36 15/l6-12 2.58 5 1 /8-12 2.53
070801) B .72 .77 .75 .83 .98 1.11 1.41 1.47 1.69
Dash Size 4–4S 5–5S 6–6S 8–6S 8–8S 10–10S 12–12S 16–12S 16–16S 20–20S 24–24S 32–32S
Tube O.D. .25 .31 .38 .50 .63 .75 1.00 1.25 1.50 2.00
Thread T1 7 /16-20 1 /2-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 11/16-12 5 1 /16-12 15/16-12 15/8-12 17/8-12 21/2-12
(Ref. SAE 070201) Thread T2 A B 7 /16-20 .89 .89 1 /2-20 .95 .95 9 /16-18 1.06 1.06 9 /16-16 1.25 1.14 3 /4-16 1.25 1.25 7 /8-14 1.45 1.45 11/16-12 1.66 1.66 1 1 /16-12 1.81 1.76 15/16-12 1.81 1.81 15/8-12 2.06 2.06 17/8-12 2.33 2.33 1 2 /2-12 3.06 3.06
NOTE: Available without nut. Order by Part no. FF2042-1(Dash size).
37° flare swivel/37° flare Part no. 2071-(Dash size)
(Ref. SAE 070221) Dash Size 4–4S 4–6S 5–5S 6–6S 8–8S 10–8S 10–10S 12–12S 14–14S 16–16S 20–20S 24–24S
Male Tube O.D. .25 .38 .31 .38 .50 .50 .63 .75 .88 1.00 1.25 1.50
Thread T1 7 /16-20 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 7 /8-14 1 1 /16-12 13/16-12 15/16-12 15/8-12 17/8-12
Thread T2 7 /16-20 9 /16-18 1 /2-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 1 1 /16-12 13/16-12 15/16-12 15/8-12 15/8-12
A .66 .82 .68 .88 .96 1.12 1.12 1.19 1.20 1.41 1.68 1.86
B .89 1.06 .95 1.06 1.25 1.33 1.45 1.66 1.80 1.81 2.06 2.33
All dimensions in inches.
315
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
37° flare swivel (reducer)/37° flare Part no. 221501-(Dash size)
Adapters SAE 37º (JIC) flare union
Adapters and Tube Fittings
(continued)
37° flare swivel/37° flare (suitable for pressures through 4 light spiral hose—SAE 100R9) Part no. 504095-(Dash size) 37° flare swivel/37° flare (suitable for pressures through 4 light spiral hose—SAE 100R9) Part no. 500454-(Dash size) Dash Size 4S 5S 6S 8S 10S 12S 16S 20S
Tube O.D. .25 .31 .38 .50 .63 .75 1.00 1.25
Thread T1 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
Thread T2 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
A .68 .77 .85 1.09 1.23 1.82 2.39 2.75
B 1.12 1.24 1.31 1.66 1.82 2.49 2.79 3.14
Dash Size 4S 5S 6S 8S 10S 12S 16S 20S
Tube O.D. .25 .31 .38 .50 .63 .75 1.00 1.25
Thread T1 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
Thread T2 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
A 1.80 1.77 2.18 2.43 2.57 3.73 4.58 5.53
37° flare/37° flare Part no. 2033-(Dash size) B 1.12 1.24 1.31 1.78 2.07 2.49 2.79 3.14
(Ref. SAE 070401) Dash Thread Size T1 7 4–4S /16-20 1 5–5S /2-20 9 6–6S /16-18 3 8–6–6S /4-16 3 8–8S /4-16 8–12–12S 3/4-16 7 10–10S /8-14 12–12S 11/16-12 12–12–16S 11/16-12 16–16S 15/16-12 16–16–20S 15/16-12 20–12–16S 15/8-12 20–16–16S 15/8-12 20–20S 15/8-12
Thread T2 7 /16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 11/16-12 7 /8-14 11/16-12 15/16-12 15/16-12 15/16-12 11/16-12 15/16-12 15/8-12
Thread T3 7 /16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 11/16-12 7 /8-14 11/16-12 11/16-12 15/16-12 15/8-12 15/16-12 15/16-12 15/8-12
A .89 .95 1.06 1.25 1.25 1.42 1.45 1.66 1.84 1.81 2.08 2.06 2.06 2.06
B 1.78 1.90 2.10 2.28 2.50 3.32 2.90 3.32 3.65 3.62 4.06 4.09 4.22 4.38
37° flare swivel/37° flare (suitable for pressures through 4 heavy spiral hose—SAE 100R10) Part no. FF5164-(Dash size) Dash Size 0808S 1212S 1616S 2020S
37° flare swivel/37° flare (suitable for pressures through 4 heavy spiral hose—SAE 100R10) Part no. FF5163-(Dash size) Dash Size 0808S 1212S 1616S 2020S 2424S
Tube O.D. .50 .75 1.00 1.25 1.50
Thread T1 3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12
Thread T2 3 /4-16 11/16-12 15/16-12 15/8-12 17/8-12
A 1.87 2.35 3.04 3.40 3.95
B 2.16 2.81 3.41 3.71 4.33
Tube O.D. 50 .75 1.00 1.25
Thread T1 3 /4-16 11/16-12 15/16-12 15/8-12
Thread T2 3 /4-16 11/16-12 15/16-12 15/8-12
A 3.34 4.41 5.24 6.48
B 2.16 2.81 3.41 3.71 37° flare bulkhead/37° flare Part no. 203002-(Dash size)
(Ref. SAE 070959) Dash Tube Size O.D. 4–4S .25 5–5S .31 6–6S .38 8–8S .50 10–10S .63 12–12S .75 16–16S 1.00
Thread T1 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8 14 11/16-12 15/16-12
Thread T2 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12
A 1.59 1.62 1.81 2.11 2.39 2.67 2.80
NOTE: Available without nut. Order by Part no. 203002–1-(Dash size).
All dimensions in inches.
316
Courtesy of Aeroquip.cc
B .92 .95 1.06 1.24 1 44 1.72 1.94
Adapters SAE O-Ring to 37º flare
Dash Size 6–6S 8–8S 12–12S 16–16S 20–20S
Tube O.D. .38 .50 .75 1.00 1.25
Thread T 9 /16-18 3 /4-16 11/16-12 15/16-12 15/8-12
A 1.81 2.11 2.67 2.80 3.12
B 1.09 1.36 1.66 1.94 2.19
SAE O-Ring/37° flare Part no. 202702-(Dash size)
37° flare swivel/37° flare Part no. 203102-(Dash size) C 1.09 1.36 1.66 1.94 2.06
Dash Tube Thread Thread Thread Size O.D. T1 T2 T3 A
NOTE: Available without nut. Order by Part no. FF1065-(Dash size).
B
C
4–4S
.25
7
/16-20
7
/16-20
7
/16-20
.66 .89 .89
5–5S
.31
1
/2-20
1
/2-20
1
/2-20
.68 .95 .95
6–6S
.38
9
/16-18
9
/16-18
9
/16-18
.88 1.06 1.06
8–8S
.50
3
3
3
.96 1.25 1.25
10–10S
.63
7
7
7
7
7
1
1
10–10–12S 12–12S
/4-16 /8-14 /8-14
/4-16 /8-14
/4-16
/8-14 1.12 1.45 1.45
/8-14 11/16-12 1.13 1.54 1.66
.75 1 /16-12 1 /16-12 11/16-12 1.19 1.66 1.66
16–16S 1.00 15/16-12 15/16-12 15/16-12 1.41 1.81 1.81 20–20S 1.25 15/8-12 15/8-12 15/8-12 1.68 2.06 2.06
37° flare swivel/37° flare Part no. 203101-(Dash size)
(Ref. SAE 070433) Dash Size 4–4S 6–6S 8–8S 10–10S 12–12S 16–16S 20–20S
Thread T1 7 /16-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
Thread T2 7 /16-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
Thread T3 7 /16-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12
A .66 .88 .96 1.12 1.19 1.41 1.55
(Ref. SAE 070120)
(Ref. SAE 070432)
B .89 1.05 1.25 1.45 1.66 1.81 2.06
37° flare/37° flare Part no. 2020-(Dash size)
(Ref. SAE 070501) Dash Size 4–4S 5–5S 6–6S 8–8S 10–10S 12–12S 16–16S
Tube O.D. .25 .31 .38 .50 .63 .75 1.00
Thread T 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12
A .89 .95 1.06 1.25 1.45 1.66 1.81
B .89 .95 1.06 1.25 1.45 1.74 1.96
Dash Tube Size O.D. 4–4S .25 4–6S .38 4–8S .50 5–5S .31 5–6S .38 6–4S .25 6–6S .38 6–8S .50 6–10S .63 8–4S .25 8–5S .31 8–6S .38 8–8S .50 8–10S .63 8–12S .75 10–4S .25 10–6S .38 10–8S .50 10–10S .63 10–12S .75 10–16S 1.00 12–6S .38 12–8S .50 12–10S .63 12–12S .75 12–14S .88 12–16S 1.00 12–20S 1.25 14–10S .63 14–12S .75 14–16S 1.00 16–8S .50 16–10S .63 16–12S .75 16-16S 1.00 16–20S 1.25 20–12S .75 20–16S 1.00 20–20S 1.25 20–24S 1.50 24–16S 1.00 24–20S 1.25 24–24S 1.50 32–32S 2.00
Thread T1 7 /16-20 7 /16-20 7 /16-20 1 /2-20 1 /2-20 9 /16-18 9 /16-18 9 /16-18 9 /16-18 3 /4-16 3 /4-16 3 /4-16 3 /4-16 3 /4-16 3 /4-16 7 /8-14 7 /8-14 7 /8-14 7 /8-14 7 /8-14 7 /8-14 11/16-12 11/16-12 11/16-12 11/16-12 11/16-12 11/16-12 11/16-12 13/16-12 13/16-12 13/16-12 15/16-12 15/16-12 15/16-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 15/8-12 17/8-12 17/8-12 17/8-12 21/2-12
Thread T2 7 /16-20 9 /16-18 3 /4-16 1 /2-20 9 /16-18 7 /8-20 9 /16-18 3 /8-16 7 /8-14 7 /8-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 7 /16-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12 7 /8-14 11/16-12 15/16-12 3 /8-16 7 /8-14 11/16-12 15/16-12 15/8-12 11/16-12 15/16-12 15/8-12 17/8-12 15/16-12 15/8-12 17/8-12 21/2-12
A 1.23 1.27 1.49 1.23 1.27 1.29 1.30 1.44 1.71 1.37 1.37 1.38 1.48 1.64 1.94 1.49 1.50 1.60 1.70 1.88 2.07 1.66 1.76 1.86 1.97 1.99 2.04 2.30 1.86 1.96 2.04 1.79 1.89 1.99 2.04 2.33 2.08 2.12 2.17 2.53 2.20 2.24 2.37 2.78
NOTE: O-Ring 22617 is standard. Available without O-Ring. Order by Part no. 202701-(Dash size).
All dimensions in inches.
317
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
37° flare bulkhead/37° flare Part no. 203008-(Dash size)
Adapters SAE O-Ring to 37° flare
Adapters and Tube Fittings
(continued)
O-Ring boss plug Part no. 900598–(Dash size) (Ref. SAE 090109)
SAE O-Ring boss/37° flare Part no. 202713–(Dash size) Dash Size
Tube O.D.
6–6S 8–8S 10–10S 12–12S 16–16S
.38 .50 .63 .75 1.00
Thread T1 9
/16-18 /4-16 7 /8-14 11/16-12 15/16-12 3
Thread T2 9
/16-18 /4-16 7 /8-14 11/16-12 15/16-12 3
A 2.19 2.56 3.04 3.50 3.81
NOTE: Available without O-Ring. Order by Part no. 202703–(Dash size).
Dash Size 4S 5S 6S 8S 10S 12S 14S 16S 20S 24S 32S
6–8S 8–8S 10–10S 12–12S 16–16S
Tube O.D. .50 .50 .63 .75 1.00
Thread T1 9
/16-18 /4-16 7 /8-14 11/16-12 15/16-12 3
Thread T2 3
/4-16 /4-16 7 /8-14 11/16-12 15/16-12 3
A .67 .67 .73 .80 .93 1.09 1.09 1.12 1.20 1.27 1.43
B
.56 .62 .69 .88 1.00 1.25 1.38 1.50 1.88 2.12 2.75
NOTE: Available without O-Ring. Order Part no. 900598–1–(Dash size).
SAE male O-Ring boss (Hex Socket) Part no. FF2138–(Dash size) (Ref. SAE 090101B)
SAE O-Ring boss/37° flare swivel Part no. 2266–(Dash size) Dash Size
Thread T 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12 17/8-12 21/2-12
A 1.18 1.11 1.20 1.33 1.51
NOTE: Available without O-Ring. Order by Part no. 226601–(Dash size).
Dash Size –02S –03S –04S –05S –06S –08S –10S –12S
Tube O.D. .13 .19 .25 .31 .38 .50 .63 .75
Thread T 5
/16-24 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 3
A
B C (Round) (Hex)
.38 .38 .45 .45 .48 .56 .63 .75
.44 .50 .56 .62 .69 .88 1.00 1.25
.13 .13 .19 .19 .25 .31 .38 .56
NOTE: Available without O-Ring. Order Part no. FF2137–(Dash size).
SAE O-Ring boss reducer Part no. FF1010–(Dash size) Dash Size 0408S 0806S 1006S 1008S 1206S 1208S 1210S 1216S 1608S 1610S 1612S 2012S 2016S
Thread T1 7
/16-20 3 /4-16 7 /8-14 7 /8-14 11/16-12 1 1 /16-12 11/16-12 11/16-12 15/16-12 15/16-12 15/16-12 15/8-12 15/8-12
All dimensions in inches.
Thread T2 3
/4-16 9 /16-18 9 /16-18 3 /4-16 9 /16-18 3 /4-16 7 /8-14 15/16-12 3 /4-16 7 /8-14 11/16-12 11/16-12 15/16-12
A 1.26 1.06 .81 1.25 1.00 1.00 1.44 1.79 1.00 1.44 1.59 1.00 1.00
SAE O-Ring boss (adj.)/37° flare Part no. 2062–(Dash size) (Ref. SAE 070220) Dash Size
Tube O.D.
4–4S 4–6S 5–5S 5–6S 6–4S 6–6S 6–8S 8–5S 8–6S 8–8S 8–10S 10–6S 10–8S 10–10S 10–12S 12–8S 12–10S 12–12S 12–16S 12–20S 14–16S 16–8S 16–12S 16–16S 16–20S 20–16S 20–20S 20–24S 24–20S 24–24S
.25 .38 .31 .38 .25 .38 .50 .31 .38 .50 .63 .38 50 .63 .75 .50 .63 .75 1.00 1.25 1.00 .50 .75 1.00 1.25 1.00 1.25 1.50 1.25 1.50
Thread T1 7
/16-20 7 /16-20 1 /2-20 1 /2-20 9 /16-18 9 /16-18 9 /16-18 3 /4-16 3 /4-16 3 /4-16 3 /4-16 7 /8-14 7 /8-14 7 /8-14 7 /8-14 11/16-12 1 1 /16-12 11/16-12 1 /16-12 11/16-12 3 1 /16-12 15/16-12 15/16-12 15/16-12 15/16-12 15/8-12 15/8-12 15/8-12 17/8-12 17/8-12
Thread T2 7
/16-20 9 /16-18 1 /2-20 9 /16-18 7 /16-20 9 /16-18 3 /4-16 1 /2-20 9 /16-18 3 /4-16 7 /8-14 9 /16-18 3 /4-16 7 /8-14 11/16-12 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12 15/16-12 3 /4-16 11/16-12 15/16-12 15/8-12 15/16-12 15/8-12 17/8-12 15/8-12 17/8-12
A
B
1.03 1.19 1.13 1.19 1.25 1.25 1.32 1.45 1.45 1.45 1.54 1.70 1.70 1.70 1.78 1.94 1.94 1.94 2.05 2.21 2.06 2.05 2.05 2.05 2.21 2.20 2.25 2.39 2.39 2.39
.89 1.06 .95 1.06 1.05 1.06 1.25 1.04 1.14 1.25 1.45 1.14 1.33 1.45 1.66 1.42 1.54 1.66 1.81 2.06 1.81 1.52 1.76 1.81 2.06 2.09 2.06 2.33 2.20 2.33
Note: Available without O-Ring. Order by Part no. 2062–1–Dash size).
SAE O-Ring boss (adj.)/37° flare Part no. 2061–(Dash size) Dash Size
Tube O.D.
4–4S 5–5S 6–6S 8–8S 8–10S 10–8S 10–10S 12–12S 12–16S 16–12S 16–16S 20–16S 20–20S
.25 .31 .38 .50 .63 .50 .63 .75 1.00 .75 1.00 1.00 1.25
Thread T1 7
/16-20 1 /2-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 7 /8-14 11/16-12 11/16-12 15/16-12 15/16-12 15/8-12 15/8-12
Thread T2 7
/16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 3 /4-16 7 /8-14 11/16-12 15/16-12 11/16-12 15/16-12 15/16-12 15/8-12
NOTE: Available without O-Ring. Order by Part no. 2061–1–(Dash size).
A
B
1.05 1.05 1.14 1.30 1.36 1.52 1.52 1.73 1.86 1.86 1.86 1.94 1.94
.72 .77 .83 .98 1.11 .99 1.11 1.28 1.47 1.42 1.47 1.52 1.63
SAE O-Ring boss (adj.)/37° flare Part no. 206209–(Dash size) Dash Size
Tube O.D.
4–4S .25 6–6S .38 8–8S .50 8–10S .63 10–10S .63 12–12S .75 16–16S 1.00 20–20S 1.25
Thread T1 7
/16-20 9 /16-18 3 /4-16 3 /4-16 7 /8-14 1 1 /16-12 15/16-12 15/8-12
Thread T2 7
/16-20 9 /16-18 3 /4-16 7 /8-14 7 /8-14 1 1 /16-12 15/16-12 15/8-12
NOTE: Available without O-Ring. Order by Part no. 206209-1–(Dash size).
318
Courtesy of Aeroquip.cc
A
B
1.73 2.08 2.48 2.52 2.89 3.34 3.72 4.41
.89 1.06 1.25 1.45 1.45 1.66 1.81 2.06
Adapters SAE Split flange to 37° flare
Dash Size
Tube Thread Thread O.D. T1 T2
4–4S .25 5–5S .31 6–4–4S 6–6S .38 8–8S .50 10–10S .63 12–12S .75 12–16–16S 16–16S 1.00 20–20S
7
/16-20 1 /2-20 9 /16-18 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 11/16-12 15/16-12 15/8-12
7
/16-20 1 /2-20 7 /16-20 9 /16-18 3 /4-16 7 /8-14 1 1 /16-12 15/16-12 15/16-12 15/8-12
A
B
C
1.03 1.09 1.25 1.25 1.45 1.70 1.94 2.05 2.05 2.25
.89 .96 1.05 1.06 1.25 1.45 1.66 1.81 1.81 2.19
.89 .95 .97 1.06 1.25 1.45 1.66 1.81 1.81 2.06
NOTE: Available without O-Ring. Order by Part no. 203005–1–(Dash size).
Split flange/37° flare SAE standard pressure series (Code 61) (mates with 449-74446 flanges suitable for pressures thru 4 light spiral hose – SAE 100R9) Part no. 500025–(Dash size) Dash Size 8S 12S 12–8S 16–10S 16–12S 16S 20–16S 20–24S 20S 24S 24–16S 24–20S 32–16S 32–20S 32–24S 32S
Split Flange Size 1
/2 3 /4 3 /4 1 1 1 11/4 11/4 11/4 11/2 11/2 11/2 2 2 2 2
Tube O.D. .50 .75 .50 .63 .75 1.00 1.00 1.50 1.25 1.50 1.00 1.25 1.00 1.25 1.50 2.00
Thread T 3
/4-16 11/16-12 3 /4-16 7 /8-14 11/16-12 15/16-12 15/16-12 17/8-12 15/8-12 17/8-12 15/16-12 15/8-12 15/16-12 15/8-20 17/8-12 21/2-12
A 1.66 1.91 2.03 1.86 2.30 2.01 2.35 2.64 2.46 2.71 2.41 2.46 2.32 2.52 2.71 3.08
SAE O-Ring boss (adj.)/37° flare Part no. 203003–(Dash size) (Ref. SAE 070429) Dash Size
Tube O.D.
4–4S .25 5–5S .31 6–6S .38 8–8S .50 10–10S .63 10–12–12S 12–12S .75 16–10–10S 16–16S 1.00 20–20S 1.25
Thread T1 7
/16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 7 /8-14 11/16-12 15/16-12 15/16-12 15/8-12
Thread T2 7
/16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 11/16-12 7 /8-14 15/16-12 15/8-12
A
B
1.03 1.08 1.25 1.45 1.71 1.80 1.94 2.05 2.05 2.27
.89 .95 1.06 1.25 1.45 1.66 1.66 1.64 1.81 2.06
NOTE: Available without O-Ring. Order by Part no. 203003–1–(Dash no.)
Dash Size 1212S 1616S 2016S 2020S 2416S 2420S 2424S
Dash Size 1212S 1616S 2020S 2424S 3232S
Split Flange Size 3
/4 1 11/4 11/2 2
Tube O.D.
Thread T
A
.75 1.00 1.25 1.50 2.00
11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
3.17 3.76 3.84 4.67 5.63
Split Flange Size 3
/4 1 11/4 11/4 11/2 11/2 11/2
Tube O.D.
Thread T
A
.75 1.00 1.00 1.25 1.00 1.25 1.50
11/16-12 15/16-12 15/16-12 15/8-12 15/16-12 15/8-12 17/8-12
3.17 3.76 3.76 3.84 3.76 3.84 4.67
Split flange/37° flare SAE standard pressure series (Code 61) (mates with 449-74446 flanges suitable for pressures thru 4 light spiral hose – SAE 100R9) Part no. 500023–(Dash size) Dash Size
Split flange/37° flare SAE standard pressure series (Code 61) (mates with 449-74446 flange suitable for pressures thru 4 heavy spiral hose – SAE 100R10) Part no. FF5239–(Dash size)
Adapters and Tube Fittings
SAE O-Ring boss (adj.)/37° flare Part no. 203005–(Dash size) (Ref. SAE 070428)
Split flange/37° flare SAE standard pressure series (Code 62) (mates with FC3425 – size 449 flanges suitable for pressures thru 6 spiral hose – SAE 100R13) Part no. FF5541–(Dash size)
8S 12–8S 12S 16–10S 1612S 16S 20–12S 20–16S 20S 24–16S 24–20S 24S 24–32S 32S 40–24S 40S
Split Flange Size 1
/2 3 /4 3 /4 1 1 1 11/4 11/4 11/4 11/2 11/2 11/2 11/2 2 21/2 21/2
Tube O.D. .50 .50 .75 .63 .75 1.00 .75 1.00 1.25 1.00 1.25 1.50 2.00 2.00 1.50 2.50
Thread T 3
/4-16 3 /4-16 11/16-12 7 /8-14 11/16-12 15/16-12 11/16-12 15/16-12 15/8-12 15/16-12 15/8-12 17/8-12 21/2-12 21/2-12 17/8-12 3-12
A
B
2.34 2.34 2.77 2.58 2.77 3.04 2.77 3.04 3.24 3.08 3.24 3.54 3.91 4.24 3.58 5.18
1.00 1.00 1.01 1.00 1.01 1.13 1.01 1.13 1.12 1.17 1.12 1.12 1.12 1.25 1.17 1.66
SAE O-Ring boss (adj.)/Hose connector Part no. FF1167–(Dash size) Dash Size 1010S 1212S 1220S 2020S
Tube O.D. .63 .75 1.25 1.25
Thread T 7
/8-14 11/16-12 11/16-12 15/8-12
A 1.71 1.94 2.02 2.20
B
C
2.06 .62 2.09 .75 2.19 1.25 2.38 1.25
NOTE: Available without O-Ring. Order by Part no. FF1161-(Dash size). Clamp required.
All dimensions in inches.
319
Courtesy of Aeroquip.cc
Adapters
Adapters and Tube Fittings
SAE Split Flange to 37° flare (continued)
Split flange/37° flare SAE standard pressure series (Code 61) (mates with 449-74446 flanges suitable for pressures through 4 heavy spiral hose—SAE 100R10) Part no. FF5238–(Dash size) Dash Size 1212S 1616S 1620S 2020S 2420S 2424S 3232S
Split Flange Size 3
/4 1 1 11/4 11/2 11/2 2
Tube O.D.
Thread T
A
B
.75 1.00 1.25 1.25 1.25 1.50 2.00
11/16-12 15/16-12 15/8-12 15/8-12 15/8-12 17/8-12 21/2-12
3.09 3.60 3.64 3.86 3.86 4.61 6.04
1.00 1.06 1.06 1.15 1.41 1.41 2.00
Split flange/37° flare SAE high pressure series (Code 62) (mates with FC3425—size 449 flanges suitable for pressures through 6 spiral hose—SAE 100R11) Part no. FF5539–(Dash size) Dash Size 1612S 1616S 2020S 2416S 2420S 2424S
Split flange/37° flare SAE standard pressure series (Code 61) (mates with 449-74446 flanges suitable for pressures through 4 heavy spiral hose—SAE 100R10) Part no. FF5162–(Dash size)
Split flange/37° flare SAE standard pressure series (Code 61) (mates with 449-74446 flanges suitable for pressures through 4 light spiral hose—SAE 100R9) Part no. 500024–(Dash size)
Split Flange Size
Tube O.D.
Thread T
A
B
1 1 11/4 11/2 11/2 11/2
.75 1.00 1.25 1.00 1.25 1.50
11/16-12 15/16-12 15/8-12 15/16-12 15/8-12 17/8-12
3.09 3.60 3.86 4.06 3.86 4.61
1.00 1.06 1.15 1.25 1.15 1.41
Dash Size 8S 12S 16-10S 16-12S 16S 12-8S 12-10S 20-12S 20-16S 20S 20-24S 24-16S 24-20S 24S 32-24S 32S 40-24S 40-40S
Split Flange Size 1
/2 /4 1 1 1 3 /4 3 /4 11/4 11/4 11/4 11/4 11/2 11/2 11/2 2 2 21/2 21/2 3
Tube O.D. .50 .75 .63 .75 1.00 .50 .63 .75 1.00 1.25 1.50 1.00 1.25 1.50 1.50 2.00 1.50 2.50
Thread T 3
/4-16 11/16-12 7 /8-14 11/16-12 5 1 /16-12 3 /4-16 7 /8-14 11/16-12 5 1 /16-12 15/8-12 17/8-12 15/16-12 15/8-12 17/8-12 17/8-12 21/2-12 17/8-12 3-12
A 1.78 2.49 2.16 2.49 2.79 1.78 2.38 2.49 2.79 3.14 3.58 2.79 3.14 3.58 3.58 4.46 3.58 5.86
B 1.62 2.15 2.12 2.15 2.37 1.62 2.15 2.15 2.37 2.50 2.69 2.44 2.50 2.75 2.75 3.25 2.81 5.19
Dash Size 0808S 1212S 1612S 1616S 1620S 2016S 2020S 2420S 2424S 3232S
Split Flange Size 1
/2 3 /4 1 1 1 11/4 11/4 11/2 11/2 2
Tube O.D. .50 .75 .75 1.00 1.25 1.00 1.25 1.25 1.50 2.00
Thread T 3
/4-16 11/16-12 11/16-12 15/16-12 15/8-12 15/16-12 15/8-12 15/8-12 17/8-12 21/2-12
A
B
2.16 2.81 2.81 3.41 3.46 3.41 3.71 3.71 4.33 5.71
1.62 2.13 2.13 2.38 2.38 2.38 2.62 2.62 3.12 4.50
Split flange/37° flare SAE high pressure series (Code 62) (mates with FC3425—size-449 flanges suitable for pressures through 6 spiral hose—SAE 100R11) Part no. FF5540–(Dash size) Dash Size
Split Flange Size
Tube O.D.
Thread T
A
B
1612S 1616S 2016S 2020S 24165 2420S 2424S
1 1 11/4 11/4 11/2 11/2 11/2
.75 1.00 1.00 1.25 1.00 1.25 1.50
11/16-12 15/16-12 15/8-12 15/16-12 15/16-12 15/8-12 17/8-12
2.81 3.41 3.41 3.71 3.41 3.71 4.33
2.13 2.38 2.38 2.62 2.75 2.62 3.12
All dimensions in inches.
320
Courtesy of Aeroquip.cc
Adapters SAE Split flange to SAE Split flange
4 Hole (Threaded) Swivel Flange
Flange Dash Flange Head Size Size Dia. 3 12–449 /4 1.50 16–449 1 1.75 20–449 11/4 2.00 24–449 11/2 2.38 32–449 2 2.00 1 40–449 2 /2 2.50
SAE swivel flange/Split flange SAE standard pressure series (Code 61) (suitable for pressures through 4 light spiral hose – SAE 100R9) Part no. 504089–(Dash size) Dash Size 16S 20S 24S 32S 40S
Flange Size 1 11/4 11/2 2 21/2
Shoulder Size 1 11/4 11/2 2 21/2
A 2.06 2.31 2.62 3.12 4.69
B 2.37 2.50 2.75 3.25 5.19
A 1.88 2.06 2.31 2.75 3.06 3.50
D .88 1.03 1.19 1.41 1.69 2.00
Eφ /8–16 3 /8–16 7 /16–14 1 /2–13 1 /2–13 1 /2–13 3
Dash Flange Size Size 3 12–449 /4 16–449 1 20–449 11/4 24–449 11/2 32–449 2
*Available without threaded holes, Part No. FC3459–size–449.
Flange Head Dia. 1.62 1.88 2.12 2.50 3.12
A 2.00 2.25 2.62 3.12 3.81
D .47 .55 .62 .72 .88
Eφ .42 .50 .60 .66 .78
G .75 .94 1.06 1.19 1.44
Braze & weld to Split flange
Split Flange Half – SAE J518c Code 61 standard series – 2 required Part no. 449–74446–(Dash size) Dash Size –8 –12 –16 –20 –24 –32 –40
4 Hole (Threaded) Swivel Flange SAE swivel flange/Split flange (welded) SAE standard pressure series (Code 61) (suitable for pressures through 4 heavy spiral hose – SAE 100R10) Part no. FF5321–(Dash size) Dash Size 1616S 2020S 2424S 3232S
Flange Size 1 11/4 11/2 2
Shoulder Size 1 11/4 11/2 2
A 2.38 2.62 3.12 4.50
B 2.38 2.62 3.12 4.50
Flange Size 1 /2 3 /4 1 1 1 /4 11/2 2 21/2
Flange Head Dia. 1.19 1.50 1.75 2.00 2.38 2.81 3.31
A 1.50 1.88 2.06 2.31 2.75 3.06 3.50
D .34 .44 .52 .59 .70 .84 .96
Eφ .34 .41 .41 .47 .53 .53 .53
G .50 .56 .62 .56 .62 .62 .75
Split Flange Half – Equivalent performance to SAE J518c Code 61 Powdered metal, 2 required Part no. FC2713–(Dash size) Dash Size –16 –20 –24
Flange Size 1 11/4 11/2
Flange Head Dia. 1.75 2.00 2.38
A 2.06 2.31 2.75
D .52 .59 .70
Eφ .41 .47 .53
Braze/Solid Flanged Head SAE standard pressure series (Code 61) Used with FC2119 flange Part no. 71418–(Dash size) Dash Size 12–12S 16–12S 16–16S 16–20S 20–16S 20–20S 20–24S 24–20S 24–24S 32–32S 40–40S
Tube O.D. .75 1.00 1.00 1.00 1.25 1.25 1.25 1.50 1.50 2.00 2.50
Split Flange Size 3 /4 3 /4 1 11/4 1 11/4 11/2 11/4 11/2 2 21/2
A .31 .31 .31 .31 .31 .31 .31 .38 .38 .38 .44
B .75 1.00 1.00 1.00 1.25 1.25 1.25 1.50 1.50 2.00 2.50
G .70 .70 .76
All dimensions in inches
321
Courtesy of Aeroquip.cc
Adapters and Tube Fittings
Split Flange Half – SAE J518c Code 62 High pressure 6000 psi series – 2 required Part no. FC3425–(Dash size)
4–Hole Flange* – SAE J518c Code 61 standard series Part no. FC2119–(Dash size)–449
Adapters
Adapters and Tube Fittings
Braze & weld to Split Flange (continued)
Braze & weld to 37° Flare
Braze/(Flanged head) SAE standard pressure series (Code 61) Used with FC2119 flange Part no. 4624–(Dash size) Dash Size
Split Flange Size
Tube O.D.
A
.38
.25
Buttweld (pipe) /Solid flanged head SAE standard pressure series (Code 61) Used with FC2119 flange Part no. 71416–(Dash size) Dash Flange Size Size A B 16S
1.00
1.08
1.32
B
20S
1.25
1.08
1.66
.38
24S
1.50
1.14
1.90
8–6S
1
8S
1
.50
.25
.50
32S
2.00
1.14
2.38
12–8S
3
.50
.25
.50
40S
2.50
1.27
2.88
12–10S
3
12–16S
3
12S
3
/2 /2 /4 /4 /4 /4
.63 1.00 .75
.31 .31 .31
.62 1.00 .75
16–10S
1
.63
.41
.62
16–12S
1
.75
.31
.75
16–20S 16S
1
1.25
.31
1.25
1
1.00
.31
1.00
20–12S
11/4
.75
.31
.75
20–16S
1
1 /4
20–24S
1
1 /4 1
1.00 1.50
.31 .31
1.00 1.50
20S
1 /4
1.25
.31
1.25
24–12S
11/2
.75
.38
.75
24–16S
1
1 /2
24–20S
1
1 /2 1
24S
1 /2
32–16S
2
1.00 1.25 1.50 1.00
.38 .31 .38 .28
1.00 1.25 1.50 1.00
Saddle weld (pipe) /Solid flanged head SAE standard pressure series (Code 61) Used with FC2119 flange Part no. 71422–(Dash size) Dash Flange Size Size A B C 16–16S 20–20S
1.00
1.21
1.25
.66
1.27
1.52
.83
1.77
32–20S
2
1.25
.38
1.25
24–24S
1.50
1.42
.95
1.96
32–24S
2
1.50
.38
1.50
24–32S
2.00
1.56
.95
1.86
32S
2
2.00
.38
2.00
21/2
2.00
.44
2.00
40–32S
Braze port/37° flare Part no. 73014–(Dash size) Dash Size
Flange Size
A
D
E
Dash Size
Flange Size
A
B
12S
.75
1.08
1.06
16S
1.00
1.08
1.31
20S
1.25
1.08
1.44
24S
1.50
1.14
1.69
32S
2.00
1.14
2.19
A
B
C
.25
.16
5S
.31
1
/2-20
.80
.31
.16
6S
.38
9
/16-18
.81
.38
.16
8–6S
.50
9
/16-18
.84
.50
.16
8S
.50
3
.94
.50
.16
10S
.63
7
/8-14
1.07
.62
.16
10–16S
.63
15/16-12
1.29
.62
.16
12–10S
.75
/8-14
1.13
.75
.25
12S
.75
11/16-12
1.24
.75
.25
14S
.44
13/16-12
1.26
.88
.25
16S
1.00
15/16-12
1.29
1.00
.25
16–12S
1.00
11/16-12
1.24
1.00
.25
16–20S
1.00
15/8-12
1.40
1.00
.25
20S
1.25
15/8-12
1.40
1.25
.25
20–16S
1.25
15/16-12
1.29
1.25
.25
24–16S
1.50
15/16-12
1.41
1.50
.25
24S
1.50
17/8-12
1.58
1.50
.25
24–20S
1.50
15/8-12
1.46
1.50
.25
24–32S
1.50
21/2-12
1.95
1.50
.25
32S
2.00
21/2-12
1.96
2.00
.25
40S
2.50
3-12
1.86
2.50
.25
Dash Size
Weld port/37° flare Part no. 202232–(Dash size) IPS Thread Size T A B
/4-8S
.25
/16-20
.74
.25
1
Weld (tank pilot)/Solid flanged head SAE standard pressure series (Code 61) Used with FC2119 flange Part no. 71423–(Dash size)
7
4S
4–Hole Flange*–SAE J518c Code 61 Standard series FC2119–(Dash size)–449 Dash Size
Tube Thread O.D. T
/4-16
7
3
/4-16
1.20
C
.56
.38
12–449
.75
1.88
.88
3
16–449
1.00
2.06
1.03
3
/2-12S
.50
11/16-12
1.54
.86
.50
1.19
7
1-20S
1.00
15/8-12
1.81
1.34
.63
/8-16 1
20–449
1.25
2.31
/8-16
/16-14
24–449
1.50
2.75
1.41
1
32–449
2.00
3.06
1.69
1
40–449
2.50
3.50
2.00
1
/2-13 /2-13 /2-13
*Available without threaded holes Part No. FC3459– size–449.
All dimensions in inches.
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Adapters SAE Flareless to 37° Union
Male SAE flareless/37° flare Part no. FF1315–(Dash size) C
.89
.25
.16
Dash Size
Tube O.D.
1.25
.50
.16
0404S
.25
7
/8-14
1.45
.62
.23
0604S
.38
9
.75
11/16-12
1.66
.75
.23
0606S
.38
9
/16-18
9
1616S
1.00
15/16-12
1.81
1.00
.25
0806S
.50
3
9
2020S
1.25
15/8-12
2.06
1.25
.25
0808S
.50
3
2424S
1.50
17/8-12
2.33
1.50
.25
1008S
.63
7
1010S
.63
7
1212S
.75
1412S 1616S
0404S
.25
7
0808S
.50
3
1010S
.63
7
1212S
/16-20 /4-16
Tube O.D.
101010S .63
Thread T 7
/8-14
A
B
1.22
.50
1.27
.62
1.28
.62
/16-18
1.37
.81
3
1.47
.81
3
1.59
.94
7
1.69
.94
11/16-12 11/16-12
1.93
1.12
.88
13/16-12 11/16-12
1.93
1.25
1.00
15/16-12 15/16-12
1.98
1.38
/16-20 /16-18
/4-16 /4-16
7
/16-20
7
/16-20 /16-18
/4-16
/8-14
/4-16
/8-14
/8-14
Tube O.D.
A
04S
.25
.36
06S
.38
.39
08S
.50
.43
10S
.63
.44
12S
.75
.47
14S
.88
.48
16S
1.00
.48
*NOTE: All three components (adapter FF1315, tube nut 210294 and ferrule FF9173) required for assembly. Order by Part Number FF1316–(Dash size) for complete assembly.
Flare and Flareless
Flareless tube nut* Part no. 210294–(Dash size) Use with FF1315–(Dash size) Body Only
Braze port/37° flare Part no. FF1307–(Dash size) Dash Size
Thread Thread T1 T2
Dash Size
A
B
C
2.90
.62
.16
Dash Size
Tube O.D.
Thread T1
A
B
4S
.25
7
.70
.56
6S
.38
9
.75
.69
/16-20 /16-18
8S
.50
3
10S
.63
7
/4-16 /8-14
1
.84
.88
.92
1.00
12S
.75
1 /16-12
.97
1.25
14S
.88
13/16-12
1.00
1.38
16S
1.00
5
1 /16-12
1.05
1.50
Dash Size
Flareless Tube Nut Part no. FC2875–(Dash size) Use with FF9605–(Dash size) Ferrule Only Tube Thread O.D. T A .19
3
/8-24
.79
04S
.25
7
/16-20
.82
05S
.31
1
/2-20
.82
06S
.38
9
/16-18
.86
08S
.50
3
10S
.63
7
12S
03S
/4-16
1.08
/8-14
1.12
.75
11/16-12
1.36
16S
1.00
15/16-12
1.40
20S
1.25
15/8-12
1.80
24S
1.50
17/8-12
1.84
32S
2.00
21/2-12
2.20
All dimensions in inches.
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Adapters and Tube Fittings
Dash Size
Braze port/37° flare Part no. FF1131–(Dash size) Tube Thread O.D. T A B
Ferrule–Style A* (for flareless tube fittings) Part no. FF9173–(Dash size) Use with FF1315–(Dash size) Body Only
Adapters Flare and Flareless
Specials
Adapters and Tube Fittings
(continued)
SAE 37° Flared Sleeve Part no. 900605–(Dash size) (Ref. SAE 070115) For use with 1290 short nut only Flareless Tube Ferrule Part no. FF9605–(Dash size) Use with FC2875–(Dash size) Nut Only Dash Size 03S 04S 05S 06S 08S 10S 12S 16S 20S 24S 32S
Tube O.D. .19 .25 .31 .38 .50 .63 .75 1.00 1.25 1.50 2.00
A .40 .42 .42 .46 .57 .58 .70 .70 1.00 1.00 1.17
B .19 .25 .31 .38 .50 .62 .75 1.00 1.25 1.50 2.00
SAE 37° Flared Style “B” Nut Part no. 1290–(Dash size) (Ref. SAE 070110) For use with 900605 tube sleeve only Dash Size 3S 4S 5S 6S 8S 10S 12S 14S 16S 20S 24S 32S
Tube O.D. .19 .25 .31 .38 .50 .63 .75 .88 1.00 1.25 1.50 2.00
Thread T 3 /8-24 7 /16-20 1 /2-20 9 /16-18 3 /4-16 7 /8-14 11/16-12 13/16-12 15/16-12 15/8-12 17/8–12 21/2–12
A .60 .62 .67 .72 .84 .97 1.02 1.08 1.12 1.22 1.41 1.59
B .44 .56 .62 .69 .88 1.00 1.25 1.38 1.50 2.00 2.25 2.88
Dash Size 3S 4S 5S 6S 8S 10S 12S 14S 16S 20S 24S 32S
Tube O.D. .19 .25 .31 .38 .50 .63 .75 .88 1.00 1.25 1.50 2.00
A .34 .41 .44 .50 .56 .66 .69 .76 .78 .91 1.12 1.19
External pipe/30° flare Part no. 2004–(Dash size) Dash Size 12–16S 16–16S 20–20S
Tube Thread O.D. P 3 1.00 /4-14 1.00 1-111/2 1.25 11/4-111/2
Thread T 15/16-14 15/16-14 15/8-14
A 1.84 2.03 2.34
42° inverted flare/37° flare Part no 202124–(Dash size) Part no. FF1327–(Dash size) Long Dash Size 3–3S 3–4S 0304S* 0305S* 4–4S 0404S* 0405S* 0404S* 5–4S
Tube O.D. .19 .25 .25 .31 .25 .25 .31 .25 .25
Thread T1 3 /8-24 3 /8-24 3 /8-24 3 /8-24 7 /16-24 7 /16-24 7 /16-24 7 /16-24 1 /2-20
Thread T2 3 /8-24 7 /16-20 7 /16-20 1 /2-20 7 /16-20 7 /16-20 1 /2-20 7 /16-20 7 /16-20
A 1.07 1.14 2.40 2.40 1.14 2.40 2.40 2.40 1.16
30° inverted flare/37° flare Part no. FF1353–(Dash size) Part no. FF1354–(Dash size) Long Dash Size 0404S 0404S†
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Tube O.D. .25 .25
Thread T1 7 /16-20 7 /16-20
Thread T2 7 /16-20 7 /16-20
A 1.33 2.50
Adapters Metric thread
Dash Size 4–4B 4–5B 4–6B 5–4B 5–5B 5–6B 6–5B 6–6B 7–6B 7–8B 8–6B 8–8B 10–10B 12–12B
Tube Thread O.D. T1 7 .25 /16-24 7 .31 /16–24 7 .38 /16-24 1 .25 /2-20 1 .31 /2-20 1 .38 /2-20 5 .31 /8-18 5 .38 /8-18 11 .38 /16-18 11 .50 /16-18 3 .38 /4-18 3 .50 /4-18 7 .63 /8-18 .75 11/16-16
Thread T2 7 /16–20 1 /2-20 5 /8-18 7 /16-20 1 /2-20 5 /8-18 1 /2-20 5 /8-18 5 /8-18 3 /4-16 5 /8-18 3 /4-16 7 /8-14 11/16-14
Metric 24° (DIN 3901/3902 l.Rh)/37° flare Part no. 15.063–(Dash size)
A 1.09 1.12 1.21 1.10 1.16 1.25 1.22 1.28 1.43 1.56 1.43 1.56 1.76 2.05
Dash Size 6–4 8–6 10–8 12–8 15–10 18–12 22–16 28–20 35–24 42–32
Tube O.D. (inches) .25 .38 .50 .50 .63 .75 1.00 1.25 1.50 2.00
Thread T1 (mm) M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 2 M36 x 2 M45 x 2 M52 x 2
Thread T2 A Rφ (inches) (inches) (mm) 7 /16-20 1.22 6 9 /16-18 1.22 8 3 /4-16 1.36 10 3 /4-16 1.36 12 7 /8-14 1.54 15 11/16-12 1.69 18 15/16-12 1.81 22 15/8-12 1.87 28 17/8-12 2.07 35 2.40 42 21/2-12
Metric 60° (DIN 7631)/37° flare Part no. 15.117–(Dash size) Tube Dash O.D. Size (inches) 4–4 .25 6–6 .38 8–6 .38 8–8 .50 10–8 .50 13–10 .63 16–12 .75 20–16 1.00 25–20 1.25 32–24 1.50 40–32 2.00
Thread T1 (mm) M12 x 1.5 M14 x 1.5 M16 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 1.5 M38 x 1.5 M45 x 1.5 M52 x 1.5
Thread T2 A (inches) (inches) 7 /16-20 1.22 9 /16-18 1.22 9 /16-18 1.26 3 /4-16 1.36 3 /4-16 1.36 7 /8-14 1.52 11/16-12 1.69 15/16-12 1.81 15/8-12 1.87 17/8-12 2.07 2.40 21/2-12
Metric 24° (DIN 3901/3902 s.Rh)/37° flare Part no. 15.147–(Dash size)
Restrictor† Male pipe/female pipe Part no. FF1980–(Dash size) Dash Tube Size O.D. 0404 .25 0606 .38 0808 .50
Thread P1 1 /4-18 3 /8-18 1 /2-14
Thread P2 1 /4-18 3 /8-18 1 /2-14
A 1.39 1.44 1.87
B* .64 .69 .87
Tube Dash O.D. Size (inches) 6–6 .38 10–8 .50 14–10 .63 16–12 .75 20–16 1.00 25–20 1.25 30–24 1.50 38–32 2.00
Thread T1 (mm) M14 x 1.5 M18 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2 M52 x 2
Thread T2 A Rφ (inches) (inches) (mm) 9 /16-18 1.30 6 3 /4-16 1.40 10 7 /8-14 1.59 14 11/16-12 1.77 16 15/16-12 1.89 20 15/8-12 2.03 25 17/8-12 2.22 30 2.64 38 21/2-12
Metric 24° (DIN 3901/3902 s.Rh)/37° flare Part no. 15.164–(Dash size) Tube Dash O.D. Size (inches) 6–6 .38 10–8 .50 14–10 .63 16–12 .75 20–16 1.00 25–20 1.25 30–24 1.50 38–32 2.00
Thread T1 (mm) M14 x 1.5 M18 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2 M52 x 2
Thread T2 (inches) 9 /16-18 3 /4-16 7 /8-14 11/16-12 15/16-12 15/8-12 17/8-12 21/2-12
A (inches) 1.38 1.50 1.61 1.71 1.85 1.99 2.12 2.46
Restrictor† 37° male flare/37° female Part no. FF1981–(Dash size) Dash Size 0404 0606 0808
Tube O.D. .25 .38 .50
Thread T1 7 /16-20 9 /16-18 3 /4-16
Thread T2 7 /16-20 9 /16-18 3 /4-16
*Length required to insert adapter at installation.
A 1.14 1.19 1.36
B* .69 .72 1.01
†Ordering Information: Aeroquip Restrictor Adapters are available in orifice sizes from .06 to .25 inches. When ordering restrictor adapters, it is important to indicate the drill size required.
For example: For a .125 drill size in a FF1980–0404 adapter, order as FF1980–125–0404. If you indicate the desired orifice size in inches, the appropriate 3 digit number will be assigned. All dimensions in inches.
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Adapters and Tube Fittings
42° inverted flare/45° flare Part no. 200001–(Dash size)
Adapters
Adapters and Tube Fittings
Metric thread (continued)
BSPP thread
Straight adapter SAE 37° (JIC) male/metric male GG108–NP (Dash size) Metric 24° (DIN 3901/3902 l.Rh)/37° flare Part no. 15.163–(Dash size) Tube Dash O.D. Size (inches) 4–4† .25 6–6† .38 8–6† .38 8–8† .50 10–8† .50 13–10† .63 16–12† .75 22–16 1.00 28–20 1.25 35–24 1.50 42–32 2.00
Thread Thread T2 A T1 (mm) (inches) (inches) M12 x 1.5 7/16-20 1.36 M14 x 1.5 9/16-18 1.36 M16 x 1.5 9/16-18 1.40 3 M16 x 1.5 /4-16 1.50 3 M18 x 1.5 /4-16 1.50 7 M22 x 1.5 /8-14 1.61 M26 x 1.5 11/16-12 1.87 M30 x 2 15/16-12 1.93 M36 x 2 15/8-12 2.03 M45 x 2 17/8-12 2.11 M52 x 2 21/2-12 2.46
†Also 60° DIN 7631/7647.
Dash Size 04–10 04–12 05–10 06–14 06–16 08–16 08–18 10–18 10–20 10–22 12–22 12–27 16–33 20–42
Tube Thread O.D. T1 (inches) (inches) 7 .25 /16-20 7 .25 /16-20 1 .31 /2-20 9 .38 /16-18 9 .38 /16-18 3 .50 /4-16 3 .50 /4-16 7 .63 /8-14 7 .63 /8-14 7 .63 /8-14 .75 11/16-12 .75 11/16-12 1.00 15/16-12 1.25 15/8-12
Thread T2 (mm) M10 x 1 M12 x 1.5 M10 x 1 M14 x 1.5 M16 x 1.5 M16 x 1.5 M18 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M22 x 1.5 M27 x 2 M33 x 2 M42 x 2
BSPP (parallel)/37° flare Part no. 2063–(Dash size) A (inches) 1.14 1.30 1.14 1.34 1.34 1.46 1.48 1.58 1.69 1.69 1.83 1.95 2.11 2.30
Tube Thread Dash O.D. T1 Size (inches) (inches) 1 2–4S .25 /8-28 1 4–4S .25 /4-19 1 4–5S .31 /4-19 1 4–6S .38 /4-19 3 6–6S .38 /8-19 3 6–8S .50 /8-19 1 8–8S .50 /2-14 1 8–10S .63 /2-14 5 10–12S .75 /8-14 3 12–10S .63 /4-14 3 12–12S .75 /4-14 16–16S 1.00 1-11
Thread T2 A (inches) (inches) 7 /16-20 1.38 7 /16-20 1.38 1 /2-20 1.38 9 /16-18 1.38 9 /16-18 1.43 3 /4-16 1.53 3 /4-16 1.63 7 /8-14 1.73 11/16-12 1.94 7 /8-14 1.88 11/16-12 1.99 15/16-12 2.09
Note: The BSPP male end mates with a BSPP female swivel nut. Use GG106 conversion adapters for port connections.
Metric 60° (DIN 7631/7647)/37° flare Part no. 15.165–(Dash size)
Dash Size 20–16 25–20 32–24 40–32
Tube O.D. (inches) 1.00 1.25 1.50 2.00
Thread T1 (mm) M30 x 1.5 M38 x 1.5 M45 x 1.5 M52 x 1.5
Thread T2 A (inches) (inches) 15/16-12 1.81 15/8-12 1.95 17/8-12 2.07 21/2-12 2.40
Straight adapter SAE 37° male/BSPP male GG106–NP (Dash size)
90° adjustable elbow SAE 37° male/metric male GG308–NP (Dash size) Tube Thread Thread T2 A B Dash O.D. T1 Size (inches)(inches) (mm) (inches) (inches) 04–10 .25 7/16-20 M10 x 1 .89 1.02 04–12 .25 7/16-20 M12 x 1.5 1.06 1.24 06–16 .38 9/16-18 M16 x 1.5 1.12 1.44 3 08–16 .50 /4-16 M16 x 1.5 1.24 1.44 3 08–18 .50 /4-16 M18 x 1.5 1.24 1.44 7 10–18 .63 /8-14 M18 x 1.5 1.44 1.56 7 10–20 .63 /8-14 M20 x 1.5 1.44 1.69 7 10–22 .63 /8-14 M22 x 1.5 1.44 1.69 12–22 .75 11/16-12 M22 x 1.5 1.65 1.79 12–27 .75 11/16-12 M27 x 2 1.65 1.93 16–33 1.00 15/16-12 M33 x 2 1.81 2.05
Dash Size 04–02 04–04 04–06 04–08 06–04 06–06 06–08 08–04 08–06 08–08 08–12 10–06 10–08 12–08 12–12 12–16 16–12 16–16 16–20 20–20
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Tube Thread O.D. T1 (inches) (inches) 7 .25 /16-20 7 .25 /16-20 7 .25 /16-20 7 .25 /16-20 9 .38 /16-18 9 .38 /16-18 9 .38 /16-18 3 .50 /4-16 3 .50 /4-16 3 .50 /4-16 3 .50 /4-16 7 .63 /8-14 7 .63 /8-14 .75 11/16-12 .75 11/16-12 .75 11/16-12 1.00 15/16-12 1.00 15/16-12 1.00 15/16-12 1.25 15/8-12
Thread T2 A (inches) (inches) 1 G /8-28 1.14 G1/4-19 1.36 G3/8-19 1.36 G1/2-14 1.50 G1/4-19 1.36 G3/8-19 1.36 G1/2-14 1.50 G1/4-19 1.48 G3/8-19 1.48 G1/2-14 1.61 G3/4-14 1.77 G3/8-19 1.59 G1/2-14 1.71 G1/2-14 1.85 G3/4-14 1.97 G1-11 2.07 G3/4-14 2.01 G1-11 2.11 G11/4-11 2.24 G11/4-11 2.30
Adapters JIS 30° thread
BSPT thread
Tube Thread Dash O.D. T1 Size (inches)(inches) 7 04–02 .25 /16-20 7 04–04 .25 /16-20 1 05–04 .31 /2-20 9 06–04 .38 /16-18 9 06–06 .38 /16-18 9 06–08 .38 /16-18 3 08–06 .50 /4-16 3 08–08 .50 /4-16 7 10–08 .63 /8-14 12–12 .75 11/16-12 16–16 1.00 15/16-12 20–20 1.25 15/8-12
Thread T2 A B (inches) (inches) (inches) 1 G /8-28 .89 1.04 G1/4-19 1.06 1.24 G1/4-19 1.06 1.24 G1/4-19 1.06 1.24 G3/8-19 1.12 1.44 G1/2-14 1.22 1.69 G3/8-19 1.24 1.44 G1/2-14 1.34 1.69 G1/2-14 1.44 1.69 G3/4-14 1.65 1.93 G1-11 1.81 2.07 G11/4-11 2.05 2.24
Dash Size 04–02 04–04 06–04 06–06 08–06 08–08 10–08 12–08 12–12 12–16 16–12 16–16
Tube Thread O.D. T1 (inches) (inches) 7 .25 /16-20 7 .25 /16-20 9 .38 /16-18 9 .38 /16-18 3 .50 /4-16 3 .50 /4-16 7 .63 /8-14 .75 11/16-12 .75 11/16-12 .75 11/16-12 1.00 15/16-12 1.00 15/16-12
Thread T2 A (inches) (inches) R1/8-28 1.14 R1/4-19 1.30 R1/4-19 1.32 R3/8-19 1.32 R3/8-19 1.44 R1/2-14 1.59 R1/2-14 1.69 R1/2-14 1.87 R3/4-14 1.95 R1-11 2.03 R3/4-14 1.99 R1-11 2.07
Female cone seat JIS 30° female cone seat/SAE 37° male Part no. FF2593–(Dash size)
Dash Size 0404S 0606S 0808S 1212S
Tube Thread O.D. T1 (inches) (inches) .25 G1/4-19 .38 G3/8-19 .50 G1/2-14 .75 G3/4-14
Thread T2 A (inches) (inches) 7 /16-20 1.19 9 /16-18 1.21 3 /4-16 1.41 11/16-12 1.70
90° elbow, SAE 37° male/BSPT male GG310–NP (Dash size) Tube Thread Dash O.D. T1 Size (inches)(inches) 04–02 .25 7/16-20 04–04 .25 7/16-20 06–04 .38 9/16-18 06–06 .38 9/16-18 06–08 .38 9/16-18 3 08–06 .50 /4-16 3 08–08 .50 /4-16 12–12 .75 11/16-12 16–16 1.00 15/16-12
Thread T2 A B (inches) (inches) (inches) R1/8-28 .81 .92 R1/4-19 1.08 1.06 R1/4-19 1.08 1.06 R3/8-19 1.22 1.12 R1/2-14 1.46 1.22 R3/8-19 1.22 1.24 R1/2-14 1.46 1.34 R3/4-14 1.59 1.65 R1-11 1.97 1.81
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Adapters and Tube Fittings
Straight adapter SAE 37° male/BSPT male GG110–NP (Dash size)
90° adjustable elbow SAE 37° male/BSPP male GG306–NP (Dash size)
O-Rings Flange O-Ring
Adapters and Tube Fittings
O-Rings Designating Separate ORS and Flange O-Rings To order Aeroquip O-Rings separately without fittings specify the size and material by using the charted O-Ring base number and dash size.
O-Ring Size Designation
Flange Size
A
Eφ
.734
.139
–12
.984
.139
–16
1.296
.139
1.25
–20
1.484
.139
–225
1.50
–24
1.859
.139
–228
2.00
–32
2.234
.139
–232
2.50
–40
2.734
.139
–237
3.00
–48
3.359
.139
–210 O-Ring ORS Base Number
SAE Base Number 22617
FF9446
Flange Base Number
FF9446
22033 FF9807
FF9016
22068
22046
22046
22012
FF9855
22546
.50
–8
–214
.75
–219
1.00
–222
–30°F to +250°F (–34°C to +121°C) –40°F to +250°F (–40°C to +121°C)
Operating Temperature Range
Material 90º Durometer Buna-N Nitrile Rubber
EPR Ethylene Propylene Rubber
–65°F to +212°F (–55°C to +100°C)
Viton Fluoroelastomer
–15°F to +400°F (–25°C to +200°C)
Buna-N, Low Temperature Nitrile Rubber Neoprene
–65°F to +225°F (–55°C to +100°C)
–65°F to +300°F (–55°C to +150°C)
–65°F to +300°F (–55°C to +150°C)
SAE O-Ring Boss
O-Ring Seal Kit Part No. FF10280–01* Includes metal box, O-Rings for ORS –04 through –24, O-Ring boss –04 through –32, Split flange –08 through –32, 24 packages with twelve 90 durometer nitrile O-Rings per package. Packages can be ordered individually by part number listed. Individual Package Part Number (12 O-Rings Ea.)
Connection Size
ORS*
Individual O-Ring Part Number
–04
FF10266–01–11
FF9446–11
–06
FF10266–01–12
FF9446–12
–08
FF10266–01–14
FF9446–14
–10
FF10266–01–16
FF9446–16
O-Ring Dash Size
Tube Size
D
E
–12
FF10266–01–18
FF9446–18
–4
–4
.351
.072
–16
FF10266–01–21
FF9446–21
–6
–6
.468
.078
–20
FF10266–01–25
FF9446–25
–8
–8
.644
.087
–24
FF10266–01–29
FF9446–29
–10
–10
.755
.097
–04
FF10273–01–04
22617–4
–12
–12
.924
.116
–05
FF10273–01–05
22617–5
–16
–16
1.171
.116
–06
FF10273–01–06
22617–6
–08
FF10273–01–08
22617–8
–10
FF10273–01–10
22617–10
–12
FF10273–01–12
22617–12
–16
FF10273–01–16
22617–16
–20
FF10273–01–20
22617–20
–24
FF10273–01–24
22617–24
–32
FF10273–01–32
22617–32
–08
FF10266–01–210
FF9446–210
–12
FF10266–01–214
FF9446–214
–16
FF10266–01–219
FF9446–219
–20
FF10266–01–222
FF9446–222
–24
FF10266–01–225
FF9446–225
–32
FF10266–01–228
FF9446–228
–20
–20
1.475
.118
–24
–24
1.720
.118
O-Ring Boss
ORS O-Ring
Split Flange O-Ring Size Designation
ORS Tube Size
A
E
–11
–4
.301
.07
–12
–6
.364
.07
–14
–8
.489
.07
328
Flange Dash Size
–16
–10
.614
.07
–18
–12
.739
.07
–21
–16
.926
.07
–25
–20
1.176
.07
–29
–24
1.489
.07
*For ORS O-Ring Kit order part number: FF10265–01, only includes ORS O-Rings.
All dimensions in inches.
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SWIVEL JOINTS Swivel Joints
Fluid Conveying Products Description Page Advantages . . . . . . . . . . . . . . . 330 FLOCS™ Fast Oil Change System . . . . . . . . . . . . . . . . . 344 Fluid Compatibility Chart for Seals . . . . . . . . . . . . . . . . 332 How to Order . . . . . . . . . . . . . 330 Seal Repair Kits. . . . . . . . . . . . 343 Selection Chart . . . . . . . . . . . . 332 Selection Criteria . . . . . . . . . . 331 Swivel Joint Configurations BD5500 Series . . . . . . . . . . . 333 FS5500 Series. . . . . . . . . . . . 337 FS5900 Series. . . . . . . . . . . . 340
Part No. 62017 . . . 62018 . . . 62019 . . . 62020 . . . 62021 . . . 62022 . . . 62023 . . . BD5500. . BD55000. BD55001. BD55004. BD55005. BD55009. BD55011. BD55012. BD55014. BD55015. BD55021. BD55029. BD55031. BD55058. FF028 . . .
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
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Page . 343 . 343 . 343 . 343 . 343 . 343 . 343 . 333 . 334 . 334 . 334 . 334 . 335 . 335 . 335 . 335 . 335 . 336 . 336 . 336 . 336 . 343
Part No. FF974 . . . . . FF975 . . . . . FF9330A–01 FF9315–01 . FS5500 . . . . FS5900 . . . . FS55005 . . . FS55009 . . . FS55012 . . . FS55014 . . . FS55021 . . . FS55029 . . . FS55031 . . . FS55058 . . . FS55059 . . . FS59000 . . . FS59001 . . . FS59002 . . . FS59003 . . . FS59004 . . . FS59005 . . . FS59006 . . . FS59011 . . .
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Page . 343 . 343 . 344 . 344 . 337 . 340 . 338 . 338 . 338 . 339 . 338 . 339 . 339 . 338 . 339 . 342 . 342 . 341 . 341 . 341 . 341 . 342 . 342
329
Swivel Joints
How to Order How to Order
Seal Material Options:
When ordering a swivel joint, follow the steps below: First, state the base part number casing and sleeve port size, as shown. Second, add the suffix code which indicates the seal required, as shown in the seal code chart below. (See Fluid Compatibility Chart on page 332).
Seal Code –75
Material Hytrel/Buna
Description Standard U-Cup Seal
–74
Urethane/Buna
–01*
Buna-N
–04*
EPR
–06*
Viton
Optional U-Cup Seal Standard T-Ring Seal or O-Ring Seal Optional T-Ring Seal or O-Ring Seal Optional T-Ring Seal or O-Ring Seal
BD55000–
08 08–
01
Swivel Joint Base Number Casing Port Size Sleeve Port Size Seal Code
Application** Petroleum-Base Fluids, Phosphate Esters, Solvents Hydraulic Fluids, Oxygen Hydraulic Oils, Water Glycol, LP Gas Brake Fluids, Water, Phosphate Ester, Alcohols Chemicals, Gasoline, Aromatic Solvents
*Limited service life above 3000 psi in sizes above –08. **See Fluid Compatibility Chart on page 332 for additional information.
Advantages of using Aeroquip Swivel Joints 1. Better System Plumbing:
2. Prevent Hose Twisting:
4. Absorb System Shock:
a) Because less hose is needed when swivel joints are used, the system is more space efficient (Figure 1). b) Swivel joints can eliminate the need for tubing configurations to accommodate 90° and other angles. c) Swivel joints can be directly connected to hose lines frequently eliminating the need for adapters.
Because of the swivel action, swivel joints prevent hose twisting and kinking (Figure 2).
Swivel joints are not rigid and therefore capable of absorbing some hose shortening when the system is pressurized.
3. Less Downtime:
5. Save Money:
With the problem of hose twisting and kinking eliminated, hose line replacement becomes significantly less frequent.
Less hose, fewer adapters and tubing configurations and less downtime add up to saving money when swivel joints are used.
Figure 1
Figure 2
Figure 3
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Selection Criteria Selection Criteria
1. Pressure: This is a force or thrust applied on the surface of a fluid carrying vehicle. System operating pressure must not exceed the rating of the swivel joint.
2. Temperature: Both internal and ambient temperatures are important in proper swivel joint functioning. Internally, the temperature rating is determined by the seals. If the fluid is too hot, the seals will deteriorate and the swivel joint will leak and resist rotation. Externally, too high a temperature will damage the casing and seals causing similar problems. When selecting seals, always insure they meet the required temperature ranges.
6. Pressure Drop: This is the resistance to the flow of the agent through the swivel joint measured in pounds per square inch (psi). The higher the resistance to flow, the greater is the loss of efficiency. Aeroquip swivel joints have been designed for minimal resistance to flow.
7. Torque: Defined as the force that produces a rotation, torque is an important consideration when specifying swivel joints. Aeroquip swivel joints rotate freely with low torque even under pressures up to 10,000 psi. This permits consistent, trouble-free service.
8. Configurations: The swivel joint configuration specified (straight or 90°) is determined by such factors as available space and system routing. Make sure the swivel joint configuration and envelope dimensions allow freedom of movement while maintaining compatibility with the system’s routing.
3. Fluid Compatibility:
9. Port Size:
An important consideration in determining which joint and seal material to use is their compatibility with the agent to be conveyed in the system. Internal swivel joint components that are not suitable for the fluid being carried in the system will be severely damaged. Carefully check the fluid compatibility chart on Page 332.
Using the right port size and thread is a significant factor in the proper selection of a swivel joint. The port size and thread must match that of the end fitting on the connecting hose line.
4. Cost: Cost, of course, is an important consideration. However, the initial cost of a swivel joint can be more than offset by cost reduction benefits such as an improved system routing with less hose, fewer adapters and tube fittings and longer service life.
5. Side Loading: Defined as the stress caused by angular deflection in a piping system, side loading causes excessive wear on the bearing surfaces and inhibits smooth swivel joint operation. Care must be taken when plumbing a system with swivel joints to avoid stress situations.
10. Corrosion Resistance: Make sure the environment in which the swivel joint works and the fluid carried are free of corrosive elements which could severely limit service life. If some corrosive elements are unavoidable, specify an Aeroquip swivel joint constructed with a brass/steel or stainless steel material.
11. Rotation: Rotation must be easy and unrestricted for proper service of the swivel joint. The joint and the connecting line must be allowed to rotate freely for optimum performance.
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Swivel Joints
Many variables are involved in the application and selection of industrial swivel joints in a fluid power system. Careful consideration must be paid to each of the criteria listed below to achieve optimum efficiency from a swivel joint.
Selection & Fluid Compatibility Charts for Seals Selection Chart
Swivel Joints
BD5500 Selection Criteria Rated Operating Pressure (psi) Side Loading Capability** Configurations Available Pressure Drop Torque Size Range Corrosion Resistance**
Brass/Steel 3,000 G 90° Moderate Low 1 /2” and 1” E
FS5500 Steel 4,000* VG 90° Moderate Low 1 /4” – 2” VG
Steel 3,000 G 90° Moderate Low 1 /4” – 11/2” VG
FS5900 Steel 5,000 E 90° and Straight Low Moderate 1 /4” – 1” VG
*In sizes –4 and –6. **Rating Codes: E = Excellent
VG = Very Good
G = Good
Fluid Compatibility Chart
Fluids Acetone Acetylene Air Alcohol – Ethyl, Methyl Alcohol – Amyl, Isobutyl, Isopropyl Benzene Carbon Tetrachloride Cellulube - A60, 220, 300, 500 Ethylene Glycol Gasoline – Refined Glycerin Hydr. Oil – Petr. Base (Incl. 5606) JP-4, JP-5, Kerosene Lindol, Hydr. Fluid Lube Oils – Petr. Base Lube Oils – Diester Base Methyl Ethyl Ketone Naphtha Oronite – 8200, 8515 Orthene Oxygen: Note 2 Pydraul – Series E Pydraul – Series C Silicone Oils, Skydrol 500A Trichloroethylene Water – Fresh – Note: 3 Xylene
This chart is intended as a guide only and is not a guarantee. Many factors such as concentration, fluid and ambient temperature, pressure, duration of exposure, etc., have a bearing on the suitability of each seal for a specific application. For further information on fluid compatibility, contact Aeroquip. –75 (Hytrel†) –20°F to +250°F
• • • • • •
–74 (Urethane) –40°F to +180°F
Seals –06 (Viton†) –20°F to +300°F
–04 (EPR) – Note: 1 –60°F to +300°F
• •
• •
–01 (Buna-N) –40°F to +250°F
• • •
• • •
• • • • •
• •
•
•
• •
• • • • • • • • •
• •
• • •
• •
• • • • •
• •
• • •
• •
•
•
•
•
NOTES: (1) EPR Compounds must not contact Petroleum Base Lubricants. Use Silicone Grease. (2) The Aeroquip swivel joints are not recommended for oxygen use in breathing applications. Please describe application on order since special assembly and cleaning procedures are required. (3) Hytrel seals rated for 180°F maximum in water and water base fluids. †Hytrel and Viton are DuPont trademarks.
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BD5500 Standard Duty
BD5500 Standard Duty Balanced Pressure
even under pressures up to 3000 psi.
Pressure Drop vs Flow
Torque vs Pressure 5500 Series Torque vs. Pressure – 24
RUNNING TORQUE–INCH POUNDS
50
40
– 20 30
– 16
20
– 12
10
–8 –6 –4
0 0
500
1000
1500 2000 2500 PRESSURE–PSIG
3000
3500
4000
This chart shows the low torque required to rotate the BD5500 series swivel joint while under pressure. This data is based on actual testing of production assemblies.
These test results for pressure drop at various flow rates were made with MIL-H-5606A oil at temperatures (+70°F to +80°F) on production assemblies.
Seal Options:
Pressure Rating for BD5500:
Suffix Number
Material
Standard
–01
Buna-N
X
–04
EPR
X
–06
Viton
X
Size
Operating Pressure
All Sizes
25 in./Hg vacuum to 3000 psi
Optional
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Swivel Joints
The Aeroquip BD5500 series industrial swivel joint’s pressure balanced design distributes pressure evenly through the body of the joint which eliminates axial loading of the sleeve. This pressure balanced design allows the BD5500 series swivel joint to turn with very low torque
BD5500 Standard Duty Balanced Pressure
Swivel Joints
Part Number BD55000–0404–01 BD55000–0606–01 BD55000–0808–01 BD55000–1212–01 BD55000–1616–01 BD55000–2020–01 BD55000–2424–01
Nom. Casing Size Thread 1 1 /4” /4-18NPSM 3 3 /8” /8-18NPSM 1 1 /2” /2-14NPSM 3 3 /4” /4-14NPSM 1” 1-111/2NPSM 11/4” 11/4-111/2NPSM 11/2” 11/2-111/2NPSM
Sleeve Thread 1 /4-18NPTF 3 /8-NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF
F
G
A 2.21 2.74 3.09 3.48 3.94 4.88 5.30
B 1.47 1.80 2.06 2.36 2.64 3.16 3.50
C .91 1.12 1.16 1.46 1.70 2.00 2.25
.62 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.25 1.38 1.75 2.12 2.50 3.00
/16-20UNF-2A /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A
2.37 2.21 2.82 2.83 3.09 3.10 3.48 3.94 4.88 5.30
1.60 1.47 1.85 1.89 2.03 2.07 2.36 2.64 3.16 3.50
.91 .91 1.12 1.12 1.16 1.16 1.46 1.70 2.00 2.25
.62 .62 .94 .94 1.00 1.00 1.25 1.50 1.75 2.12
1.00 1.00 1.25 1.25 1.38 1.38 1.75 2.12 2.50 3.00
7
2.17 2.07 2.65 2.70 2.84 2.92 3.29 3.74 4.60 5.06
1.41 1.34 1.68 1.76 1.81 1.90 2.18 2.45 2.89 3.27
.91 .91 1.12 1.12 1.16 1.16 1.46 1.70 2.00 2.25
.62 .62 .94 .94 1.00 1.00 1.25 1.50 1.88 2.12
1.00 1.00 1.25 1.25 1.38 1.38 1.75 2.12 2.50 3.00
2.21 2.21 2.74 2.74 3.09 3.09 3.48 3.94 4.88 5.30
1.47 1.47 1.80 1.80 2.06 2.06 2.36 2.64 3.16 3.50
1.06 1.06 1.19 1.28 1.39 1.47 1.74 1.97 2.20 2.57
.62 .62 .94 .94 1.00 1.00 1.25 1.50 1.75 2.12
1.00 1.00 1.25 1.25 1.38 1.38 1.75 2.12 2.50 3.00
Female Pipe Swivel to Male Pipe
BD55001–0404–01 BD55001–0405–01 BD55001–0606–01 BD55001–0608–01 BD55001–0808–01 BD55001–0810–01 BD55001–1212–01 BD55001–1616–01 BD55001–2020–01 BD55001–2424–01
1
1 /4” /4-18NPSM 1 /4” /4-18NPSM 3 3 /8” /8-18NPSM 3 3 /8” /8-18NPSM 1 1 /2” /2-14NPSM 1 1 /2” /2-14NPSM 3 3 /4” /4-14NPSM 1” 1-111/2NPSM 11/4” 11/4-111/2NPSM 11/2” 11/2-111/2NPSM 1
7
1
Female Pipe Swivel to Male SAE 37°
BD55004–0404–01 BD55004–0405–01 BD55004–0606–01 BD55004–0608–01 BD55004–0808–01 BD55004–0810–01 BD55004–1212–01 BD55004–1616–01 BD55004–2020–01 BD55004–2424–01
1
1 /4” /4-18NPSM 1 /4” /4-18NPSM 3 3 /8” /8-18NPSM 3 3 /8” /8-18NPSM 1 1 /2” /2-14NPSM 1 1 /2” /2-14NPSM 3 3 /4” /4-14NPSM 1” 1-111/2NPSM 11/4” 11/4-111/2NPSM 11/2” 11/2-111/2NPSM 1
/16-20UNF-2A /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A 1
Female Pipe Swivel to Male SAE O-Ring
BD55005–0404–01 BD55005–0504–01 BD55005–0606–01 BD55005–0806–01 BD55005–0808–01 BD55005–1008–01 BD55005–1212–01 BD55005–1616–01 BD55005–2020–01 BD55005–2424–01
1
/4” 7/16-20UNF-2A /4” 1/2-20UNF-2A 3 /8” 9/16-18UNF-2A 3 /8” 3/4-16UNF-2A 1 /2” 3/4-16UNF-2A 1 /2” 7/8-14UNF-2A 3 /4” 11/16-12UN-2A 1” 15/16-12UN-2A 11/4” 15/8-12UN-2A 11/2” 17/8-12UN-2A 1
1
/4-18NPTF /4-18NPTF 3 /8-18NPTF 3 /8-18NPTF 1 /2-14NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF 1
Male SAE 37° to Male Pipe
All dimensions in inches.
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BD5500 Standard Duty
BD55011–0404–01 BD55011–0606–01 BD55011–0808–01 BD55011–1212–01 BD55011–1616–01 BD55011–2020–01 BD55011–2424–01
Nom. Size 1 /4” 1 /4” 3 /8” 3 /8” 1 /2” 3 /4” 1” 11/4” 11/2” 1
/4” /8” 1 /2” 3 /4” 1” 3
Casing Thread 7 /16-20UNF-2A 1 /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/1612UN-2A 15/812UN-2A 17/8-12UN-2A 1
/4-18NPSM /8-18NPSM 1 /2-14NPSM 3 /4-14NPSM 1-111/2NPSM 3
11/4” 11/4-111/2NPSM 11/2” 11/2-111/2NPSM
Sleeve Thread 7 /16-20UNF-2A 1 /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A
F
G
A 2.37 2.21 2.82 2.83 3.10 3.48 3.94 4.88 5.30
B 1.60 1.47 1.85 1.89 2.07 2.36 2.64 3.16 3.50
C 1.06 1.06 1.19 1.28 1.47 1.74 1.97 2.20 2.57
.62 .62 .94 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.00 1.25 1.25 1.38 1.75 2.12 2.50 3.00
/4-18NPTF /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF
2.14 2.54 2.97 3.12 3.68
1.40 1.60 1.94 2.00 2.38
.91 1.12 1.16 1.46 1.70
.75 .94 1.06 1.31 1.62
1.00 1.25 1.38 1.75 2.12
11/4-111/2NPTF 11/2-111/2NPTF
4.50 4.62
2.78 2.82
2.00 2.25
2.00 2.38
2.50 3.00
2.21 2.74 3.09 3.48 3.94 4.88 5.30
1.47 1.80 2.06 2.36 2.64 3.16 3.50
1.06 1.28 1.42 1.71 1.98 2.27 2.54
.62 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.25 1.38 1.75 2.12 2.50 3.00
2.21 2.74 3.09 3.48 3.94 4.88 5.30
1.47 1.80 2.06 2.36 2.64 3.16 3.50
1.44 1.49 1.80 2.02 2.44 2.77 3.02
.62 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.25 1.38 1.75 2.12 2.50 3.00
2.14 2.54 2.97 3.12 3.68 4.50 4.62
1.40 1.60 1.94 2.00 2.38 2.78 2.82
1.44 1.49 1.80 2.02 2.44 2.77 3.02
.75 .94 1.06 1.31 1.62 2.00 2.38
1.00 1.25 1.38 1.75 2.12 2.50 3.00
1 3
Female Pipe Swivel to Female Pipe
BD55012–0404–01 BD55012–0606–01 BD55012–0808–01 BD55012–1212–01 BD55012–1616–01 BD55012–2020–01 BD55012–2424–01
1
1 /4” /4-18NPTF 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF 3
1
/4-18NPTF /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF 3
Male Pipe to Male Pipe
BD55014–0404–01 BD55014–0606–01 BD55014–0808–01 BD55014–1212–01 BD55014–1616–01 BD55014–2020–01 BD55014–2424–01
1
1 /4” /4-18NPTF 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF 3
1
/4-18NPTF /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF 3
Female Pipe Fixed to Male Pipe
BD55015–0404–01 BD55015–0606–01 BD55015–0808–01 BD55015–1212–01 BD55015–1616–01 BD55015–2020–01 BD55015–2424–01
1
1 /4” /4-18NPTF 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF 3
1
/4-18NPTF /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF 3
Female Pipe Fixed to Female Pipe
All dimensions in inches.
335
Courtesy of Aeroquip.cc
Swivel Joints
Male SAE 37° to Male SAE 37°
Part Number BD55009–0404–01 BD55009–0505–01 BD55009–0606–01 BD55009–0808–01 BD55009–1010–01 BD55009–1212–01 BD55009–1616–01 BD55009–2020–01 BD55009–2424–01
BD5500 Standard Duty Balanced Pressure
Swivel Joints
Part Number
Nom. Size
Casing Thread
Sleeve Thread
A
B
C
XF
XG
BD55021–0404–01
1
/4”
7
/16-20UNF-2A
7
/16-20UNF-2A
2.17
1.41
1.06
.62 1.00
BD55021–0505–01
1
/4”
1
/2-20UNF-2A
1
2.07
1.34
1.06
.62 1.00
BD55021–0606–01
3
/8”
9
/16-18UNF-2A
9
/16-18UNF-2A
2.65
1.68
1.19
.94 1.25
BD55021–0808–01
1
/2”
3
/4-16UNF-2A
3
/4-16UNF-2A
2.70
1.76
1.28
.94 1.25
BD55021–1010–01
1
/2”
7
/8-14UNF-2A
7
BD55021–1212–01
3
/2-20UNF-2A
/8-14UNF-2A
2.92
1.90
1.47
1.00 1.38
/4”
1 /16-12UN-2A
11/16-12UNF-2A
3.29
2.18
1.74
1.25 1.75
BD55021–1616–01
1”
15/16-12UN-2A
15/16-12UN-2A
3.74
2.45
1.97
1.50 2.12
BD55021–2020–01
11/4”
15/8-12UN-2A
15/8-12UN-2A
4.60
2.89
2.20
1.88 2.50
BD55021–2424–01
11/2”
17/8-12UN-2A
17/8-12UN-2A
5.06
3.27
2.57
2.12 3.00
1
Male SAE 37° to Male SAE O-Ring
BD55029–0404–01
1
/4”
1
/4-18NPTF
7
/16-20UNF-2A
2.37
1.60
1.44
.62 1.00
BD55029–0405–01
1
/4”
1
/4-18NPTF
1
2.21
1.47
1.44
.62 1.00
BD55029–0606–01
3
/8”
3
/8-18NPTF
9
/16-18UNF-2A
2.82
1.85
1.49
.94 1.25
BD55029–0608–01
3
/8”
3
/8-18NPTF
3
/4-16UNF-2A
2.83
1.89
1.49
.94 1.25
BD55029–0808–01
1
/2”
1
/2-14NPTF
3
/4-16UNF-2A
3.09
2.03
1.80
1.00 1.38
BD55029–0810–01
1
/2”
1
/2-14NPTF
7
/8-14UNF-2A
3.10
2.07
1.80
1.00 1.38
BD55029–1212–01
3
/4”
3
/4-14NPTF
11/16-12UN-2A
3.48
2.36
2.02
1.25 1.75
/2-20UNF-2A
BD55029–1616–01
1”
1-111/2NPTF
15/16-12UN-2A
3.94
2.64
2.44
1.50 2.12
BD55029–2020–01
11/4”
11/4-111/2NPTF
15/8-12UN-2A
4.88
3.16
2.77
1.75 2.50
BD55029–2424–01
11/2”
11/2-111/2NPTF
17/8-12UN-2A
5.30
3.50
3.02
2.12 3.00
Female Pipe Fixed to Male SAE 37°
BD55031–0404–01
1
/4”
1
/4-18NPTF
7
/16-20UNF-2A
2.17
1.41
1.44
.62 1.00
BD55031–0405–01
1
/4”
1
/4-18NPTF
1
2.07
1.34
1.44
.62 1.00
BD55031–0606–01
3
/8”
3
/8-18NPTF
9
/16-18UNF-2A
2.65
1.68
1.49
.94 1.25
BD55031–0608–01
3
/8”
3
/8-18NPTF
3
/4-16UNF-2A
2.70
1.76
1.49
.94 1.25
BD55031–0808–01
1
/2”
1
/2-14NPTF
3
/4-16UNF-2A
2.84
1.81
1.80
1.00 1.38
BD55031–0810–01
1
/2”
1
/2-14NPTF
7
/8-14UNF-2A
2.92
1.90
1.80
1.00 1.38
BD55031–1212–01
3
/4”
3
/4-14NPTF
11/16-12UN-2A
3.29
2.18
2.02
1.25 1.75
/2-20UNF-2A
BD55031–1616–01
1”
1-111/2NPTF
15/16-12UN-2A
3.74
2.45
2.44
1.50 2.12
BD55031–2020–01
11/4”
11/4-111/2NPTF
15/8-12UN-2A
4.60
2.89
2.77
1.88 2.50
BD55031–2424–01
11/2”
11/2-111/2NPTF
17/8-12UN-2A
5.06
3.27
3.02
2.12 3.00
1”
15/16-12UN-2A
15/1612UN-2B
3.56
2.26
1.97
1.50 2.12
Female Pipe Fixed to Male SAE O-Ring
BD55058–1616–01
Male SAE 37° to Female SAE 37° Swivel
All dimensions in inches.
336
Courtesy of Aeroquip.cc
FS5500 Heavy Duty
FS5500 Heavy Duty Balanced Pressure
Pressure Drop vs Flow
Torque vs Pressure
These test results for pressure drop at various flow rates were made with MIL-H-5606A oil at temperatures (+70°F to +80°F) on production assemblies.
Pressure Rating for FS5500: This chart shows the low torque required to rotate the FS5500 series swivel joint while under pressure. This data is based on actual testing of production assemblies.
Size
Operating Pressure
–04 & –06
25 in./Hg vacuum to 4,000 psi
–08 & –12
25 in./Hg vacuum to 3,500 psi
–16, –20 & –24
25 in./Hg vacuum to 3,000 psi
Seal Options: Style
Suffix No.
U-Cup
Material
Standard
Optional
–75
Hytrel/ Buna-N
X(–08 & up)
U-Cup
–74
Urethane
T-Ring*
–01
Buna-N
T-Ring*
–04
EPR
X
T-Ring
–06
Viton
X
X X(–04 & –06) X(–08 & up)
*Reduced service life in sizes –12 and larger when used above 3,000 psi operating pressure.
U-Cup Seal
T-Ring Seal
337
Courtesy of Aeroquip.cc
Swivel Joints
The Aeroquip FS5500 series swivel joint is a heavy duty version of the BD5500 series. The FS5500 series has a special hardened casing and heavy duty U-Cup seals which permit a pressure range from vacuum up to 4,000 psi. The balanced pressure design allows the FS5500 series swivel joint to rotate with low torque even when exposed to maximum pressures and side loads.
Swivel Joints
FS5500 Heavy Duty Balanced Pressure Part Number FS55005–0404–01 FS55005–0504–01 FS55005–0606–01 FS55005–0806–01 FS55005–0808–75 FS55005–1212–75 FS55005–1616–75 FS55005–2020–75 FS55005–2424–75
Nom. Size 1 /4” 1 /4” 3 /8” 3 /8” 1 /2” 3 /4” 1” 11/4” 11/2”
Casing Thread 7 /16-20UNF-2A 1 /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 3 /4-16UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A
Sleeve Thread 1 /4-18NPTF 1 /4-18NPTF 3 /8-18NPTF 3 /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF
A 2.21 2.21 2.74 2.74 3.09 3.48 3.94 4.88 5.30
B 1.47 1.47 1.80 1.80 2.06 2.36 2.64 3.16 3.50
C 1.06 1.06 1.19 1.28 1.39 1.74 1.97 2.20 2.57
F
G
.62 .62 .94 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.00 1.25 1.25 1.38 1.75 2.12 2.50 3.00
Male SAE 37° to Male Pipe
Male SAE 37° to Male SAE 37°
FS55009–0404–01 FS55009–0505–01 FS55009–0606–01 FS55009–0808–01 FS55009–1010–75 FS55009–1212–75 FS55009–1616–75 FS55009–2020–75 FS55009–2424–75 FS55058–1616–75
1
/4” 7/16-20UNF-2A /4” 1/2-20UNF-2A 3 /8” 9/16-18UNF-2A 3 /8” 3/4-16UNF-2A 1 /2” 7/8-14UNF-2A 3 /4” 11/16-12UN-2A 1” 15/1612UN-2A 11/4 15/812UN-2A 11/2” 17/8-12UN-2A
/16-20UNF-2A /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A
2.37 2.21 2.82 2.83 3.10 3.48 3.94 4.88 5.30
1.60 1.47 1.85 1.89 2.07 2.36 2.64 3.16 3.50
1.06 1.06 1.19 1.28 1.47 1.74 1.97 2.20 2.57
.62 .62 .94 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.00 1.25 1.25 1.38 1.75 2.12 2.50 3.00
15/16-12UN-2A
15/16-12UN-2B
3.56
2.26
1.97
1.50
2.12
7
2.17 2.07 2.65 2.70 2.92 3.29 3.74 4.60 5.06
1.41 1.34 1.68 1.76 1.90 2.18 2.45 2.89 3.27
1.06 1.06 1.19 1.28 1.47 1.74 1.97 2.20 2.57
.62 .62 .94 .94 1.00 1.25 1.50 1.88 2.12
1.00 1.00 1.25 1.25 1.38 1.75 2.12 2.50 3.00
2.21 2.74 3.09 3.48 3.94 4.88 5.30
1.47 1.80 2.06 2.36 2.64 3.16 3.50
1.06 1.28 1.42 1.71 1.98 2.27 2.54
.62 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.25 1.38 1.75 2.12 2.50 3.00
1
1”
7
1
Male SAE 37° to Female SAE 37° Swivel
Male SAE 37° to Male SAE O-Ring
FS55021–0404–01 FS55021–0505–01 FS55021–0606–01 FS55021–0808–01 FS55021–1010–75 FS55021–1212–75 FS55021–1616–75 FS55021–2020–75 FS55021–2424–75 FS55012–0404–01 FS55012–0606–01 FS55012–0808–75 FS55012–1212–75 FS55012–1616–75 FS55012–2020–75 FS55012–2424–75
1
/4” 7/16-20UNF-2A /4” 1/2-20UNF-2A 3 /8” 9/16-18UNF-2A 3 /8” 3/4-16UNF-2A 1 /2” 7/8-14UNF-2A 3 /4” 11/16-12UN-2A 1” 15/16-12UN-2A 11/4” 15/8-12UN-2A 11/2” 17/8-12UN-2A 1
1
1 /4” /4-18NPTF 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF 3
/16-20UNF-2A /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A 1
1
/4-18NPTF /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF 3
Male Pipe to Male Pipe
All dimensions in inches.
338
Courtesy of Aeroquip.cc
FS5500 Heavy Duty Nom. Casing Size Thread 1 1 /4” /4-18NPTF 3 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF
Sleeve Thread 1 /4-18NPTF 3 /8-18NPTF 1 /2-14NPTF 3 /4-14NPTF 1-111/2NPTF 11/4-111/2NPTF 11/2-111/2NPTF
A 2.21 2.74 3.09 3.48 3.94 4.88 5.30
B 1.47 1.80 2.06 2.36 2.64 3.16 3.50
C 1.44 1.49 1.80 2.02 2.44 2.77 3.02
F
G
.62 .94 1.00 1.25 1.50 1.75 2.12
1.00 1.25 1.38 1.75 2.12 2.50 3.00
/16-20UNF-2A /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A
2.37 2.21 2.82 2.83 3.09 3.10 3.48 3.94 4.88 5.30
1.60 1.47 1.85 1.89 2.03 2.07 2.36 2.64 3.16 3.50
1.44 1.44 1.49 1.49 1.80 1.80 2.02 2.44 2.77 3.02
.62 .62 .94 .94 1.00 1.00 1.25 1.50 1.75 2.12
1.00 1.00 1.25 1.25 1.38 1.38 1.75 2.12 2.50 3.00
7
/16-20UNF-2A /2-20UNF-2A 9 /16-18UNF-2A 3 /4-16UNF-2A 3 /4-16UNF-2A 7 /8-14UNF-2A 11/16-12UN-2A 15/16-12UN-2A 15/8-12UN-2A 17/8-12UN-2A
2.17 2.07 2.65 2.70 2.84 2.92 3.29 3.74 4.60 5.06
1.41 1.34 1.68 1.76 1.81 1.90 2.18 2.45 2.89 3.27
1.44 1.44 1.49 1.49 1.80 1.80 2.02 2.44 2.77 3.02
.62 .62 .94 .94 1.00 1.00 1.25 1.50 1.88 2.12
1.00 1.00 1.25 1.25 1.38 1.38 1.75 2.12 2.50 3.00
11/16-12UN-2A
3.29
2.18
1.54
1.25
1.75
Female Pipe Fixed to Male Pipe
FS55029–0404–01 FS55029–0405–01 FS55029–0606–01 FS55029–0608–01 FS55029–0808–75 FS55029–0810–75 FS55029–1212–75 FS55029–1616–75 FS55029–2020–75 FS55029–2424–75
1
1 /4” /4-18NPTF 1 /4” /4-18NPTF 3 3 /8” /8-18NPTF 3 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF 1
7
1
Female Pipe Fixed to Male SAE 37°
FS55031–0404–01 FS55031–0405–01 FS55031–0606–01 FS55031–0608–01 FS55031–0808–75 FS55031–0810–75 FS55031–1212–75 FS55031–1616–75 FS55031–2020–75 FS55031–2424–75
1
1 /4” /4-18NPTF 1 /4” /4-18NPTF 3 3 /8” /8-18NPTF 3 3 /8” /8-18NPTF 1 1 /2” /2-14NPTF 1 1 /2” /2-14NPTF 3 3 /4” /4-14NPTF 1” 1-111/2NPTF 11/4” 11/4-111/2NPTF 11/2” 11/2-111/2NPTF 1
1
Female Pipe Fixed to Male SAE O-Ring
FS55059–1212–75
3
/4”
13/16-12UN-2A
ORS® Male to Male SAE O-Ring
All dimensions in inches.
339
Courtesy of Aeroquip.cc
Swivel Joints
Part Number FS55014–0404–01 FS55014–0606–01 FS55014–0808–75 FS55014–1212–75 FS55014–1616–75 FS55014–2020–75 FS55014–2424–75
FS5900 Heavy Duty Full Flow
Swivel Joints
The Aeroquip FS5900 series swivel joint is designed for 25 in./Hg vacuum to 5000 psi operating pressure service made possible by advanced design needle bearings and seals. In addition to high pressures the FS5900 series provides full fluid flow with minimal pressure drop. The excellent corrosion resistance of the FS5900 series is made possible by the plated steel components. Both field and laboratory testing have proven the FS5900 series swivel joints can withstand greater side loads than conventional swivel joints. High pressure impulse life has also been improved.
Pressure Drop vs Flow
Torque vs Pressure
Testing to determine the torque required to rotate an FS5900 series swivel joint was conducted on actual production assemblies.
Testing for pressure drop at various flow rates was conducted with MIL-H-5606 hydraulic oil at temperatures (+70°F to +80°F).
Seal Options: O-Ring Seals (1/4 inch size only) Suffix Number –01 –04 –06
Material Buna-N EPR Viton
Temperature Range –40°F to 250°F –60°F to 300°F –20°F to 300°F
Standard X
Optional X X
U-Cup Seals Suffix Number –75 –74
Material Hytrel/Buna Urethane/Buna
Temperature Range –20°F to 250°F –40°F to 180°F
Standard X
Optional X
340
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FS5900 Heavy Duty
Part Number
1
/4 ” /8 ” 1 /2” 3 /4” 1”
3
Thread P1
Thread P2
A
B
1
2
/4-18 /8-18 1 /2-14 3 /4-14 1-111/2
3.20 3.67 4.01 4.32 4.88
2.82 3.21 3.45 3.64 4.08
1.19 1.88 1.88 2.12 2.50
.56 .94 .94 1.19 1.44
T /2-20
3.19
2.81
1.19
.56
/8-18 1 /2-14 3 /4-14 1-111/2
/8-16 7 /8-14 11/16-12 15/16-12
3.77 4.00 4.43 4.85
3.31 3.44 3.75 4.05
1.88 1.88 2.12 2.50
.94 .94 1.19 1.44
P1 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
P2 /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
3.23 3.62 3.97 4.04 4.57
1.19 1.88 1.88 2.12 2.50
.56 .94 .94 1.19 1.44
P /4-18 3 /8-18 1 /2-14 3 /4-14 1-111/2
T /2-20 3 /4-16 7 /8-14 11/16-12 15/16-12
3.22 3.72 3.96 4.15 4.54
1.19 1.88 1.88 2.12 2.50
.56 .94 .94 1.19 1.44
1
/4-18 /8-18 1 /2-14 3 /4-14 1-111/2 3
1 3
Female Pipe to Male Pipe
FS59003-0405-01
1
1
FS59003-0608-75 FS59003-0810-75 FS59003-1212-75 FS59003-1616-75
3
3
FS59004-0404-01 FS59004-0606-75 FS59004-0808-75 FS59004-1212-75 FS59004-1616-75
1
FS59005-0405-01 FS59005-0608-75 FS59005-0810-75 FS59005-1212-75 FS59005-1616-75
1
/4”
/8” 1 /2” 3 /4” 1”
P /4-18
1 3
Female Pipe to Male SAE 37°
/4” 3 /8” 1 /2” 3 /4” 1”
1
1
Female Pipe to Male Pipe
/4” 3 /8” 1 /2” 3 /4” 1”
1
1
Female Pipe to Male SAE 37°
All dimensions in inches.
All FS5900 Series Swivel Joints are available from stock.
341
Courtesy of Aeroquip.cc
Swivel Joints
FS59002-0404-01 FS59002-0606-75 FS59002-0808-75 FS59002-1212-75 FS59002-1616-75
Nom. Size
FS5900 Heavy Duty Full Flow
Swivel Joints
Part Number FS59006–0505–01 FS59006–0808–75 FS59006–1010–75 FS59006–1212–75 FS59006–1616–75
Nom. Size 1 /4” 3 /8” 1 /2” 3 /4” 1”
Thread T1 1 /2-20 3 /4-16 7 /8-14 11/16-12 15/16-12
Thread T2 1 /2-20 3 /4-16 7 /8-14 11/16-12 15/16-12
A 2.98 3.48 3.74 3.88 4.03
B
T2 /2-20
C
1
2
1.19 .62 1.88 .94 1.88 1.00 2.12 1.25 2.50 1.50
Male SAE 37˚to Female SAE 37˚
FS59011–0505–01
1
FS59011–0808–75 FS59011–1010–75 FS59011–1212–75 FS59011–1616–75
3
T1 /2-20
/4”
1
1
2.69
2.41
1.16 1.19
/8” 1 /2” 3 /4” 1”
3
/4-16 7 /8-14 11/16-12 15/16-12
/4-16 7 /8-14 11/16-12 15/16-12
3.08 3.46 3.58 3.91
2.73 3.06 3.08 3.29
1.59 1.70 1.93 2.16
FS59001–1616–75
1”
P1 1-111/2
P2 1-111/2
4.31
FS59000–1616–01*
1”
P1 1-111/2
P2 1-111/2
A 2.50
3
.62
1.88 .94 1.88 1.00 2.12 1.25 2.50 1.50
Male SAE 37˚to Female SAE 37˚
2.50 1.62
(Straight) Female Pipe to Female Pipe
B 3.87
C D E 2.41 1.62 1.91
Female Pipe to Female Pipe *1000 psi operating pressure
All dimensions in inches.
All FS5900 Series Swivel Joints are available from stock.
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Seal Repair Kits BD5500 and FS5500 Swivel Joint Repair Kits
Swivel Joints Replacement seal kit consists of (2) TRI-RING SEALTM assemblies, (2) dust seals, (1) washer and (1) snap ring. Consult Aeroquip for price information of 2” seal kits. Seal Type Nominal Size
Seal Kit Part Numbers 1
/4”
3
1
/8”
3
/2”
/4”
1”
11/4”
11/2”
Buna-N (Code –01)
10–62017–01
10–62018–01
10–62019–01
10–62020–01
10–62021–01
10–62022–01
10–62023–01
EPR (Code –04)
10–62017–04
10–62018–04
10–62019–04
10–62020–04
10–62021–04
10–62022–04
10–62023–04
Viton (Code –06)
10–62017–06
10–62018–06
10–62019–06
10–62020–06
10–62021–06
10–62022–06
10–62023–06
Note: –74 and –75 Seals are not field serviceable. Contact Aeroquip.
FS5900 Swivel Joint Repair Kits The FS5900 series swivel joints are easily field repaired. Two different kits are available. The choice of which kit to use is dependent upon the extent of repairs necessary.
FF974 Kits include: a replacement seal assembly, back-up rings and a new dust seal. FF975 Kits include: a replacement seal assembly, back-up rings, a new dust seal and two sets of bearings and races. For FS59000–1616–01 order repair kit FF028–16–01 includes: a replacement seal assembly, back-up rings and a new dust seal.
To order FF974 and FF975 Kits:
FF974– 08– 75
Kit Base Number Joint Size
(Swivel Joint Nominal size 1/2”)
Seal Material Code (see Seal Material Options chart on page 330) NOTE: Use swivel joint nominal size when ordering kits, not port size.
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Fast Oil Change System
FLOCS
™
FLOCS
Fast Oil Change System Features
Aeroquip FLOCS 30A (PN FF9330A–01) is an air-powered unit.
• • • •
Fast and simple Vehicle conversion kit Aeroquip coupling
• Fully automatic system • Two models—air or electric • User friendly
Sealed oil system
Benefits • Saves on valuable maintenance time and major equipment costs.
• Oil spills are eliminated; no costly cleanup. • Eliminates lost, damaged or cross threaded drain plugs; reduces replacement costs.
• Oil remains free of dust and dirt, reducing costly engine wear and overhauls due to contamination.
• Does not require adjustments, reduces labor costs substantially. Aeroquip FLOCS 15 (PN FF9315–01) is an electric-powered unit.
• Adapts to any situation, reducing time, labor, and equipment costs.
• Serviceman satisfaction is high, saves on labor costs. • Minimizes health risks due to handling used oil.
Fast, Efficient & Clean When a FLOCS Evacuation Unit is used in conjunction with one of several dispensing systems on the market, it substantially lowers the time required for oil changes. Since oil is contained at all times, there is minimal chance of transient dirt or dust getting in your oil and engine during oil change. A cleaner engine means less wear and fewer overhauls.
Versatile and Effective The Aeroquip FLOCS 30A oil evacuation unit is a versatile, air-powered unit designed to be used where an air source is available and electrical units may present a fire hazard. The unit can be adapted for use either on a lube truck or in a maintenance bay. Once your fleet has been equipped with FLOCS Conversion Kits, the FLOCS System can be used to change oil in a matter of minutes per vehicle. 344
FLOCS units can be used with equal effectiveness on vehicles with small, medium and large oil pan capacities.
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
QUICK DISCONNECT COUPLINGS
TM
Quick Disconnect Couplings
Fluid Conveying Products Description
Page
Air Couplings FD40 Series – Interchange . . . . . . . . . . . . . . . . . . . . . . . . . . FD41 Series – Interchange . . . . . . . . . . . . . . . . . . . . . . . . . . FD43 Series – Interchange . . . . . . . . . . . . . . . . . . . . . . . . . . Bulk Fluid Transfer FD83 Series – Identical Half – Dry Break . . . . . . . . . . . . . . . Chemical and Fluid Transfer 2S73000 Series – DryConnect, Stainless Steel . . . . . . . . . . 2S72000 Series – DryConnect, Polypropylene . . . . . . . . . . . Fluid Transfer and Hydraulic FD21 Series – Arc Latch, 1/8" High Pressure . . . . . . . . . . . . . FD35 Series – Arc Latch, High Pressure . . . . . . . . . . . . . . . . FD42 Series – Interchange . . . . . . . . . . . . . . . . . . . . . . . . . . FD45 Series – Interchange – Steel . . . . . . . . . . . . . . . . . . . . FD45 Series – Interchange – Brass . . . . . . . . . . . . . . . . . . . . FD45 Series – Interchange – Stainless Steel . . . . . . . . . . . . FD48 Series – Interchange . . . . . . . . . . . . . . . . . . . . . . . . . . FD49 Series – HTMA Interchange . . . . . . . . . . . . . . . . . . . . 5100 Series – Threaded, Low Spill . . . . . . . . . . . . . . . . . . . . 5600 Series – General Purpose . . . . . . . . . . . . . . . . . . . . . . FD86 Series – Dry Break, High Impulse . . . . . . . . . . . . . . . .
360 362 364 410 418 420 368 370 373 376 379 382 386 388 391 398 414
Description
Page
Fluid Transfer and Refrigerant 5400 Series – Low Air Inclusion, Low Fluid Loss . . . . . . . . . Hydraulic Farm FD70 Series – Male Tip – Deere . . . . . . . . . . . . . . . . . . . . . . FD71 Series – Push to Connect – ISO . . . . . . . . . . . . . . . . . FD72 Series – Push to Connect – Connect Under Pressure . FD76 Series – Male Tip – ISO . . . . . . . . . . . . . . . . . . . . . . . . Special Application FD15 Series – Oil Sampling Valve . . . . . . . . . . . . . . . . . . . . FD69 Series – High Pressure/Water Blast . . . . . . . . . . . . . . FD90 Series – Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . FF10000–02 – Diagnostic Kit . . . . . . . . . . . . . . . . . . . . . . . . . Configuration Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid Compatibility Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols Used in this Catalog . . . . . . . . . . . . . . . . . . . . . . .
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394 409 405 407 409 366 403 422 422 349 352 356 358 350 346 348
345
Part Number Index Part numbers listed below are base part numbers that exclude size designation, for complete part number refer to page and line referenced.
Quick Disconnect Couplings
Part Number
Page
Line
2S72000......................420 2S72001......................421 ............................9 2S72003......................421 ............................1 2S72004......................421 ............................9 2S72005......................421 ............................1 2S72006......................421 ............................9 2S72007......................421 ............................1 2S73000......................418 2S73000......................419 ............................1 2S73001......................419 ............................9 2S73002......................419 ..........................34 2S73002......................421 ..........................25 2S73005......................419 ............................1 2S73006......................419 ............................9 2S73007......................419 ..........................34 2S73007......................421 ..........................25 2S73008......................419 ............................1 2S73009......................419 ............................9 2S73010......................419 ..........................34 2S73010......................421 ..........................25 2S73011......................419 ..........................17 2S75003......................421 ..........................33 150–22 ........................393 ....................40-44 487 ..............................396 ....................40-45 5100 ............................391 5100 ............................393 ........................1-8 5100–22 ......................393 ..........................45 5100–S2 ......................392 ........................1-8 5100–S4 ......................392 ......................9-16 5100–S5 ......................392 ....................17-24 5100–S7 ......................393 ....................32-37 5100–S9 ......................393 ....................32-37 5101 ............................392 ....................33-40 5110 ............................393 ....................17-24 5110–S5 ......................392 ....................25-32 5111 ............................393 ......................9-16 5400 ............................394 5400–17 ......................397 ............................5 5400–53 ......................397 ............................8 5400–54 ......................397 ............................7 5400–S2 ......................395 ........................1-4 5400–S5 ......................395 ......................9-12 5400–S6 ......................396 ....................18-21 5400–S8 ......................396 ....................18-21 5400–S16 ....................397 ..........................10 5400–S19 ....................397 ..........................12 5400–S20 ....................397 ............................4 5401 ............................396 ......................9-15 5401–S14 ....................396 ........................1-7 5401–S17 ....................395 ....................41-47 5410 ............................395 ....................33-39 5410–S14 ....................395 ....................25-31 5410–S17 ....................395 ....................17-23 5600 ............................398 5600 ............................399 ....................17-23 5601 ............................399 ......................9-15 5602 ............................399 ........................1-7 5603 ............................402 ..........................42 5603 ............................406 ..........................33 5603 ............................408 ..........................33 5606 ............................401 ....................17-23 5608 ............................401 ......................9-15 5610 ............................401 ........................1-7 5642 ............................399 ....................17-23 5643 ............................399 ......................9-15 5644 ............................399 ........................1-7
Part Number
Page
Line
5650 ............................400 ....................33-34 5651 ............................400 ....................25-26 5657 ............................402 ....................32-36 5657 ............................406 ..........................18 5657 ............................408 ..........................19 5659 ............................402 ....................37-41 5659 ............................406 ..........................25 5659 ............................408 ..........................25 5667 ............................402 ....................17-19 5668 ............................402 ......................9-11 5690 ............................402 ........................1-7 5691 ............................401 ....................33-39 22008 ..........................397 ............................6 22546 ..........................396 ....................27-33 22546 ..........................396 ....................35-38 22546 ..........................396 ....................40-45 22546 ..........................397 ..................3,11,13 202208 ........................396 ....................35-38 202208 ........................397........................2,14 202220 ........................396 ....................27-33 560078 ........................401 ........................1-7 565006 ........................400 ....................33-34 565007 ........................400 ....................25-26 565014 ........................402 ....................17-19 565015 ........................402 ......................9-11 AE18900 ....................413 ..........................34 FD15 ..........................366 FD15–1000..................367 ........................1-2 FD15–1002..................367 ............................9 FD15–1025..................367 ..........................25 FD15–1026..................367 ..........................17 FD21 ..........................368 FD21–1001..................369 ............................9 FD21–1002..................369 ............................1 FD35 ..........................370 FD35–1000..................371 ..........................17 FD35–1001..................371 ............................9 FD35–1002..................371 ............................1 FD35–1006..................372 ............................1 FD35–1007..................371 ..........................33 FD35–1008..................371 ..........................25 FD35–1042..................372 ..........................30 FD35–1043..................372 ............................9 FD35–1044..................372 ..........................17 FD40 ..........................360 FD40–1000..................361 ........................1-6 FD40–1001..................361 ......................9-12 FD40–1013..................361 ....................17-21 FD40–1013..................365 ....................22-26 FD40–1014..................361 ....................25-32 FD40–1014..................365 ....................29-36 FD41 ..........................362 FD41–1000..................363 ........................1-3 FD41–1013..................363 ............................9 FD41–1014..................363 ..........................17 FD42 ..........................373 FD42–1000..................374 ..........................17 FD42–1001..................374 ............................9 FD42–1002..................374 ............................1 FD42–1006..................374 ..........................41 FD42–1008..................374 ..........................33 FD42–1010..................374 ..........................25 FD43 ..........................364 FD43–1001..................365 ........................1-7 FD43–1011..................365 ......................8-14 FD43–1031..................365 ....................15-16
Part Number
Page
FD45 Steel..................376 FD45 Brass ................379 FD45 Stainless Steel ..382 FD45–1000..................377 FD45–1001..................383 FD45–1002..................377 FD45–1003..................377 FD45–1004..................383 FD45–1005..................383 FD45–1040..................378 FD45–1040..................381 FD45–1040..................384 FD45–1041..................378 FD45–1041..................381 FD45–1041..................384 FD45–1044..................378 FD45–1045..................378 FD45–1046..................378 FD45–1047..................377 FD45–1052..................384 FD45–1053..................383 FD45–1056..................384 FD45–1059..................384 FD45–1061..................377 FD45–1062..................383 FD45–1063..................377 FD45–1064..................377 FD45–1065..................377 FD45–1070..................377 FD45–1071..................377 FD45–1072..................377 FD45–1075..................383 FD45–1076..................383 FD45–1078..................383 FD45–1086..................380 FD45–1090..................380 FD45–1091..................380 FD45–1092..................380 FD45–1100..................380 FD45–1101..................380 FD45–1120..................383 FD45–1121..................383 FD45–1122..................383 FD45–1142..................383 FD45–1143..................384 FD45–1153..................380 FD45–1156..................380 FD45–1157..................380 FD45–1172..................377 FD45–1173..................378 FD45–1174..................381 FD45–1175..................380 FD45–1176..................380 FD45–1177..................381 FD45–1178..................380 FD45–1179..................381 FD45–1180..................380 FD45–1194..................384 FD45–1195..................383 FD45–1197..................384 FD45–1199..................381 FD45–1201..................381 FD45–1203..................381 FD45–1206..................378 FD45–1207..................377 FD45–1209..................384
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Line
....................17-22 ....................17-21 ........................1-6 ......................9-14 ........................1-5 ......................9-13 ....................34-39 ....................34-39 ....................34-38 ....................41-46 ....................41-46 ....................39-43 ........................1-6 ....................17-22 ......................9-14 ....................33-38 ........................1-5 ....................33-37 ....................17-21 ......................9-13 ....................25-30 ....................25-29 ....................17-22 ........................1-6 ......................9-14 ......................9-14 ........................1-6 ....................17-22 ....................17-21 ......................9-13 ........................1-5 ........................1-7 ....................17-23 ......................9-15 ........................1-7 ....................17-23 ......................9-15 ....................17-21 ........................1-5 ......................9-13 ....................33-37 ........................1-5 ........................1-7 ......................9-15 ....................17-23 ....................33-38 ........................1-6 ........................1-7 ....................25-31 ....................33-39 ........................1-7 ....................33-39 ........................1-7 ....................33-39 ........................1-5 ....................33-37 ....................17-21 ....................18-22 ....................10-14 ....................18-22 ........................1-6 ....................33-38 ....................17-21
TM
Part Number Index Part numbers listed below are base part numbers that exclude size designation, for complete part number refer to page and line referenced.
Part Number
Page
Line
Page
Line
FD69–1026..................404 ....................10-11 FD69–1027..................404 ....................18-21 FD69–1028..................404 ....................10-11 FD69–1029..................404 ....................18-21 FD70 ..........................409 FD70–1010..................409 ............................1 FD71 ..........................405 FD71–1001..................406 ............................9 FD72 ..........................407 FD72–1001..................408 ............................9 FD76 ..........................409 FD76–1002..................406 ............................1 FD76–1002..................408 ............................1 FD76–1002..................409 ............................9 FD76–1010..................409 ..........................17 FD83 ..........................410 FD83–1000..................411 ............................1 FD83–1001..................411 ..........................25 FD83–1002..................412 ..........................33 FD83–1003..................411 ............................9 FD83–1004..................413 ............................1 FD83–1005..................411 ..........................17 FD83–1007..................412 ............................1 FD83–1008..................412 ............................9 FD83–1014..................412 ..........................25 FD83–1024..................413 ............................9 FD83–1025..................411 ..........................33 FD83–1026..................412 ..........................17 FD83–1032..................413 ..........................17 FD83–1033..................413 ..........................25 FD83–1040..................413 ..........................34 FD86 ..........................414 FD86–1000..................416 ....................17-18 FD86–1001..................416 ......................9-10 FD86–1002..................416 ........................1-2 FD86–1003..................416 ....................33-34 FD86–1004..................416 ....................25-26 FD86–1005..................415 ....................33-34 FD86–1006..................415 ....................25-26 FD86–1007..................415 ....................17-18 FD86–1008..................415 ........................1-2 FD86–1010..................415 ......................9-10 FD86–1016..................417 ........................2-3 FD86–1018..................417 ........................2-3 FD86–1035..................417 ....................10-11 FD86–1039..................416 ......................9-10 FD86–1040..................416 ........................1-2 FD86–1041..................416 ....................25-26 FD86–1042..................415 ....................25-26 FD86–1043..................415 ........................1-2 FD86–1044..................415 ......................9-10 FD86–1049..................416 ......................9-10 FD86–1050..................416 ........................1-2 FD86–1051..................416 ....................25-26 FD86–1052..................415 ....................25-26 FD86–1053..................415 ........................1-2 FD86–1054..................415 ......................9-10 FD86–1055..................416 ....................17-18 FD86–1056..................416 ....................33-34 FD86–1057..................415 ....................17-18 FD86–1058..................415 ....................33-34 FD86–1059..................416 ....................17-18 FD86–1060..................416 ....................33-34 FD86–1061..................415 ....................17-18 FD86–1062..................415 ....................33-34 FD90 ..........................422
Part Number
Page
Line
FD90–1004..................423 ......................9-12 FD90–1012..................423 ....................17-18 FD90–1021..................423 ....................32-33 FD90–1034..................423 ........................1-2 FD90–1035..................423 ........................1-2 FD90–1040..................423 ..........................33 FD90–1041..................423 ..........................41 FD90–1044..................423 ......................9-12 FD90–1045..................423 ....................17-18 FD90–1046..................423 ..........................25 FD93–1047..................423 ..........................25 FF013 ..........................377 ....................42-47 FF013 ..........................378 ....................26-31 FF014 ..........................377 ....................42-47 FF014 ..........................378 ....................26-31 FF015 ..........................377 ....................42-47 FF015 ..........................378 ....................26-31 FF016 ..........................380 ....................42-48 FF016 ..........................381 ....................26-32 FF017 ..........................380 ....................42-48 FF017 ..........................381 ....................26-32 FF018 ..........................380 ....................42-48 FF018 ..........................381 ....................26-32 FF054 ..........................383 ....................42-46 FF054 ..........................384 ....................26-30 FF055 ..........................383 ....................42-46 FF055 ..........................384 ....................26-30 FF056 ..........................383 ....................42-46 FF056 ..........................384 ....................26-30 FF082 ..........................399 ....................42-46 FF082 ..........................400 ....................42-46 FF082 ..........................401 ....................42-46 FF082 ..........................402 ....................26-30 FF092 ..........................399 ....................42-46 FF092 ..........................400 ....................42-46 FF092 ..........................401 ....................42-46 FF092 ..........................402 ....................26-30 FF093 ..........................399 ....................42-46 FF093 ..........................400 ....................42-46 FF093 ..........................401 ....................42-46 FF093 ..........................402 ....................26-30 FF095 ..........................392 ....................41-46 FF095 ..........................393 ....................25-30 FF097 ..........................392 ....................41-46 FF097 ..........................393 ....................25-30 FF098 ..........................392 ....................41-46 FF098 ..........................393 ....................25-30 FF1607 ........................375 ............................1 FF10019 ......................390 ..........................17 FF10166 ......................404 ..........................26 FF10173 ......................372 ..........................26 FF10174 ......................372 ..........................27 FF10175 ......................372 ..........................28 FF10306 ......................390 ..........................18 FF10593 ......................416 ....................46-47 FF10594 ......................416 ....................46-47 FF10595 ......................416 ....................46-47 FF10596 ......................416 ....................43-44 FF10597 ......................416 ....................43-44 FF10598 ......................416 ....................43-44 FF10915 ......................369 ..........................26
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Quick Disconnect Couplings
FD45–1211..................381 ....................18-22 FD45–1228..................378 ....................17-22 FD45–1229..................378 ....................17-22 FD45–1267..................385 ............................9 FD45–1270..................385 ............................1 FD45–1399..................380 ..........................31 FD45–1400..................380 ..........................31 FD48 ..........................386 FD48–1000..................387 ..........................17 FD48–1001..................387 ............................9 FD48–1002..................387 ............................1 FD48–1042..................375 ............................9 FD48–1042..................387 ..........................26 FD49 ..........................388 FD49–1001..................389 ....................25-26 FD49–1002..................389 ........................1-2 FD49–1004..................389 ............................9 FD49–1005..................389 ..........................33 FD49–1014..................390 ........................1-2 FD49–1042..................390 ..........................20 FD49–1057..................389 ....................17-18 FD49–1088..................390 ..........................28 FD49–1200..................390 ......................9-10 FD51–1264..................392 ........................1-8 FD51–1265..................392 ........................1-8 FD51–1266..................392 ....................17-24 FD51–1267..................392 ....................25-32 FD51–1268..................392 ....................17-24 FD51–1269..................392 ....................25-32 FD51–1270..................392 ....................33-40 FD51–1272..................392 ....................33-40 FD56–1009..................401 ....................17-23 FD56–1012..................401 ......................9-15 FD56–1037..................399 ....................25-31 FD56–1062..................399 ........................1-7 FD56–1064..................399 ......................9-15 FD56–1065..................399 ....................17-23 FD56–1070..................400 ....................25-26 FD56–1071..................400 ....................33-34 FD56–1072..................401 ........................1-7 FD56–1074..................401 ......................9-15 FD56–1075..................401 ....................17-23 FD56–1081..................402 ......................9-11 FD56–1082..................402 ....................17-19 FD56–1123..................400 ....................17-23 FD56–1125..................400 ......................9-15 FD56–1196..................400 ....................17-23 FD56–1201..................400 ....................17-23 FD56–1204..................399 ....................33-39 FD56–1205..................400 ........................1-7 FD56–1207..................399 ....................33-39 FD56–1208..................400 ........................1-7 FD56–1209..................401 ....................33-39 FD56–1210..................402 ........................1-7 FD56–1221..................401 ....................25-31 FD56–1225..................399 ....................33-39 FD56–1226..................400 ........................1-7 FD56–1233..................401 ....................33-39 FD56–1234..................402 ........................1-7 FD69 ..........................403 FD69–1000..................404 ....................18-21 FD69–1001..................404 ....................10-11 FD69–1002..................404 ........................2-3 FD69–1010..................404 ..........................23 FD69–1011..................404 ..........................14 FD69–1012..................404 ............................6
Part Number
Symbols
Quick Disconnect Couplings
Industry Application Symbols Industry symbols are provided for each coupling indicating where it is typically used. But remember, a coupling can be used in any industry, provided it meets the established application requirements.
Electronic Cooling
Agriculture
Pharmaceutical/Medical
Food & Beverage
FD45, FD49, 5100 5400, FD83, DryConnect
Construction
Oil and Gas
FD15, FD45 (stainless), FD83, DryConnect
FD21, FD35, FD40, FD41, FD43, FD45 (steel), FD45 (brass), FD45 (stainless), FD48, FD49, 5100, 5600, FD69, FD83, FD86, FD90, DryConnect
Transportation FD15, 5600, FD86
Maintenance & Repair Operations FD15, FD21, FD35, FD45 (stainless), FD45 (brass), 5100, 5600, FD86, FD90
FD15, FD45 (brass), FD45 (stainless), 5400, FD83, DryConnect
Industrial Plants
Forestry FD15, FD35, FD40, FD41, FD42, FD43, FD45 (steel), FD48, FD49, 5100, 5400, 5600, FD69, FD86, FD90
FD15, FD35, FD45 (stainless) FD45 (brass), 5100, 5400, 5600, FD69, FD83, FD86, FD90
FD45 (stainless), FD45 (brass), 5100, 5400, FD83, DryConnect
FD42, FD48, 5400, 5600, FD70, FD71, FD72, FD76, FD90
Chemical Processing
Marine and Defense
FD15, FD42, FD45 (steel), FD45 (brass), 5100, 5400, 5600, FD83, FD90
Utility
FD40, FD41, FD43, FD45 (steel), FD45 (brass), FD49, 5100, 5600, FD69, FD90
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FD15, FD21, FD35, FD45 (steel), FD49, 5100, 5600, FD86, FD90
TM
Configuration Index AIR COUPLINGS
FLUID TRANSFER and REFRIGERANT
5600 Series—page 398 General Purpose Industrial Interchange ISO 7241/1 Series A
5400 Series—page 394 Low Spill—Low Air Inclusion
BULK FLUID TRANSFER FD45 Series—page 376 Industrial Interchange ISO 7241/1 Series B FD41 Series—page 362 ARO-210 Interchange
FD83 Series—page 410 Identical Half—Dry Break
CHEMICAL and FLUID TRANSFER FD43 Series—page 364 MIL-C-4109 Interchange— Manual Sleeve
5100 Series—page 391 Thread Together—Low Spill
2S73000 DryConnectTM Series—page 418 Stainless Steel
HYDRAULIC—FARM FD86 Series—page 414 5000 psi High Impulse—Dry Break
FD71 Series—page 405 Push to Connect ISO Interchange
FD72 Series—page 407 Push to Connect Connect Under Pressure—Male ISO Interchange
FD49 Series—page 388 Flush Face—No Spill HTMA Interchange
2S72000 DryConnectTM Series—page 420 Polypropylene
SPECIAL APPLICATION
FD21 Series—page 368 1/8” High Pressure—“Arc LatchTM” FD69 Series—page 403 Water Blast “Arc LatchTM”
Male Tips
FD35 Series—page 370 High Pressure—“Arc LatchTM” FD70 Series—page 409 Deere Interchange
FD90 Series—page 422 Diagnostic SAE J1502 Interchange
FD42 Series—page 373 Pioneer 4000-2 Interchange FD76 Series—page 409 ISO Standard FD48 Series – page 386 Bruning SM-250 Interchange
FD15 Series—page 366 Oil Sampling Valve
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Quick Disconnect Couplings
FD40 Series—page 360 MIL-C-4109 Interchange— Automatic Sleeve
FLUID TRANSFER and HYDRAULIC
How to Order
Quick Disconnect Couplings
How to Order Aeroquip quick disconnect couplings can generally be ordered as a complete assembly or as separate halves. Couplings ordered by complete assembly part numbers will be supplied by halves. For special packaging, contact Aeroquip. (The FD21, FD40, FD41, FD43, FD83 and FD90 series are ordered by halves only.) Standard coupling part numbers are described below: 5601-8-10 S Coupling series and body style Port or thread size* Nominal coupling size* Material (steel) FD45-1002-06-06
Construction
Coupling series Coupling half and material designation Port or thread size* Nominal coupling size* *Size designations are represented in 16ths of an inch, i.e., 06 = 6/16 or 3/8 inch
Dimensions Dimensions in this catalog are for reference only. Actual dimensions may vary from those shown.
Coupling Identification Generally, the coupling series or complete part number will be stenciled on the coupling body.
Caution: The user should observe carefully the precautions listed in this catalog. These include selection of seals and body materials for fluid compatibility and recommendations on the selection of quick disconnect couplings. In addition, care should be taken not to exceed the maximum operating pressures listed for each coupling size and type shown in the physical characteristics table for each coupling. Because of possible variations in machining tolerances, quality control, inspection and quality assurance, Aeroquip coupling halves should not be used with coupling halves supplied by other manufacturers except where such use is approved for a particular coupling as noted in this catalog.
Electric Cooling
For Technical Assistance Contact: Aeroquip Corporation, Americas Industrial Division, 1695 Indian Wood Circle, Maumee, OH 43537 Phone: (419) 891-5100, FAX: (419) 891-7890
Forestry
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Safety Information
Safety Information for Aeroquip Coupling and Swivel Products 2.7 Environment. Ensure that Aeroquip couplings/swivels are compatible with the surrounding environment. The surrounding environment may be heat, salt water, moisture, chemicals, and the like. Failure to protect against an adverse environment may cause system damage, premature failure, and/or leakage of fluids which may be flammable, toxic, at extreme temperatures, or otherwise harmful. 2.8 External Loads. Avoid any external loads such as side loads, tensile loads, vibration, etc. Failure to do so may result in accidental disconnection, premature failure, system damage, and/or leakage of fluids which may be flammable, toxic, at extreme temperatures, or otherwise harmful. 2.9 Welding & Brazing. Extreme heating of plated products above +450°F (+232°C) such as welding, brazing, baking, etc., where the plating is burned off, may result in the release of deadly gases. 3.0 Installation of Aeroquip Coupling & Swivel Products. 3.1 Inspection of Product. Prior to installation, ensure that the Aeroquip product meets all of the requirements of the system and/or equipment it is to be used on. Ensure you have the correct part number, function test the coupling by connecting it with a mating half, and function test the swivel by rotating the sleeve. The function test should result in smooth, non-binding operation or premature failure may result. 3.2 Cleanliness. Use end caps and plugs to reduce the risk of system contamination or damage to critical sealing surfaces. Failure to do so may result in leakage of fluids which may be flammable, toxic, at extreme temperatures, or otherwise harmful. Caps and plugs are not a secondary seal unless explicitly noted. 3.3 Location. Place Aeroquip couplings and swivels in a safe location such as not to expose the user to personal injury (slippage, tripping, falling, etc.) during installation, connection, disconnection and maintenance. 4.0 Product Maintenance. A maintenance schedule should be put in place to ensure that Aeroquip couplings and swivels are functioning properly. 4.1 Inspection. Visually inspect to ensure that there is NO leakage, cracked components, corrosion build-up, contamination build-up, wear, etc. If any abnormality is encountered, the coupling or swivel should be replaced immediately. Note: To obtain additional copies of this Safety Information Bulletin (60JB), contact Aeroquip at: Phone: 1-800-625-9100 Fax: 1-800-437-5318.
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Quick Disconnect Couplings
1.0 General Instructions 1.1 Scope. The scope of this safety bulletin is to warn against improper selection, use, installation, etc. of Aeroquip coupling/swivel products. 1.2 Distribution. A copy of this safety bulletin should be distributed to all individuals responsible for using and/or selecting Aeroquip coupling/swivel products. 1.3 Fail-Safe. Design all systems and equipment for failsafe operation such that failure of any component does not result in personal injury and/or property damage. 1.4 User Responsibility. It is the sole responsibility of the user to select and determine that the Aeroquip product is compatible with the end use application. The user is responsible for reading and following this safety bulletin as well as any instructions or literature on the Aeroquip product being used. The user must provide necessary product warnings for Aeroquip couplings/swivel products, used with systems or equipment, to the operators of the systems or equipment. 1.5 Usage with other Manufacturers’ Products. When using Aeroquip coupling/swivel products with other manufacturers’ adapters, hoses, etc., do not exceed the lowest pressure rating of any of the components being used or rupture may result. 2.0 Selection of Aeroquip Couplings/Swivels. 2.1 Pressure. Ensure that the maximum operating pressure of the system or equipment does not exceed the rated operating pressure of the Aeroquip coupling/swivel product or rupture may result. 2.2 Fluid compatibility. Verify that all components (seals, metals, etc.) are compatible with the fluid being conveyed. Failure to do so may result in high speed fluid discharge and/or leakage of fluids which may be flammable, toxic, at extreme temperatures, or otherwise harmful. 2.3 Temperature. Ensure that the maximum operating temperature of the system or equipment does not exceed the rated operating temperature of the Aeroquip coupling/swivel product (including seals) or rupture may result. 2.4 Coupling/Swivel Size. Use properly sized couplings/ swivels such that there is not a large pressure drop across them thus avoiding system damage due to excessive heat generation or failure of internal components. 2.5 Sleeve Lock. Use sleeve locks or threaded couplings where there is the possibility of accidental disconnection. Failure to utilize sleeve locks or threaded couplings in these applications may result in hose whip, expelled components, high speed fluid discharge, system damage, or leakage of fluids which may be flammable, toxic, at extreme temperatures, or otherwise harmful. 2.6 Connect or Disconnect Under Pressure. If connection and/or disconnection of couplings under pressure is a requirement, only use couplings designed for connection/disconnection under pressure. Failure to utilize this type of coupling in that application may result in hose whip, expelled components, high speed fluid discharge, and/or system damage. Be certain not to confuse the rated operating pressure with the rated connect/disconnect under pressure.
Quick Disconnect Couplings
Coupling Construction Quick Disconnect Couplings
I. Types of Valves
Quick disconnect couplings are connecting devices which permit easy, immediate connection and separation of fluid lines. When installed in a fluid system, quick disconnect couplings save time by eliminating system bleeding, recharging and purging of air whenever an accessory is being replaced. Dependability is assured because the coupling valves automatically open and close and because the possibility of air, dirt, and moisture being trapped in the system is minimized. Aeroquip quick disconnect couplings may be used in systems to help align components and the swivel feature helps prevent twisting of hose assemblies. However, they are not intended to be used as swivel joints in applications subjected to constant rotation. Aeroquip swivel joints should be used in these applications. See pages 329–343.
Double Poppet Valves FD21, FD35, FD42, FD45, FD48, 5600, FD71, FD72, FD76
Selection of Quick Disconnect Couplings See selection chart on pages 356 and 357. The following questions should be answered before selecting or specifying a quick disconnect coupling. 1. What are the functional requirements of the coupling? 2. To what pressures will the coupling be subjected? 3. What are the flow requirements of the coupling? 4. What is the maximum acceptable pressure drop at specified flow rate? 5. Is the coupling to be connected or disconnected under pressure? How much pressure? Which half? 6. What metals are compatible with the fluid in the system? 7. What seals are compatible with the system’s fluid? 8. Are minimum air inclusion or fluid loss upon connection and disconnection critical to the proper operation of the system? 9. What threads and end configurations are necessary? 10. Is bulkhead flange or frame mounting necessary? 11. Should the coupling be interchangeable with other couplings presently in use?
loaded poppet valves in each half immediately • Spring self-seal both halves upon disconnection. Cavity between halves allows some air inclusion when • connecting and some fluid loss upon disconnection. Durable and economical. •
Valved – One Side FD40, FD41, FD43, FD45, 5600
• Immediate self-sealing in valved half only. • Either male or female half can be valved. • Full flow in non-valved half upon disconnection. NOTE: A “Pusher” poppet is needed in non-valved half to open poppet in valved half except for FD40, FD41 and FD43.
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Coupling Construction Ball Bearing Valve FD70
• Full flow when connected and disconnected. • Minimum pressure drop. • Maximum flow.
• Spring loaded ball bearing. • Durable and economical. • Not recommended for vacuum. • Metal-to-metal seal.
Tubular Valve and Sleeve – Poppet FD49, 5100, 5400, FD86, FD90, DryConnect
Quick Disconnect Couplings
No Valves FD45, 5600, FD69
Rotating Ball Valve FD83
• Valve controlled by manual rotation of valve handles. • Unrestricted flow for low pressure jobs. • Small cavity between halves for low spillage. • Precision valving for low air inclusion and fluid loss. loaded sleeve provides access to tubular valve • Spring ports. • Poppet valve in opposing half self seals. cavity between halves to cause spillage or air • No inclusion.
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Coupling Construction II. Types of Latches “Arc LatchTM” Connections FD21, FD35, FD69
Quick Disconnect Couplings
Threaded Connections 5100, 5400, FD86
• • •
Uses mechanical advantage of threads to connect or disconnect under pressure. Greater holding power under impulsing and vibration. Union nuts may be wing or hex type.
Ball Latch Connections FD40, FD42, FD43, FD45, FD48, FD49, 5600, FD71, FD72, FD90, DryConnect
• • • •
Exclusive Aeroquip design. Series of arcs in female half, lock into recess on male half (same as ball latch). Greater surface contact area gives tremendous holding strength. For high pressure applications.
Bar/Pin Latch Connections FD41
• • • • •
Series of balls on female half, lock into recess on male half. Allows for 360° swiveling (not intended for constant swiveling). Quick and easy to connect and disconnect. Can be used as an emergency breakaway when female sleeve is frame mounted. Most popular and economical latching design.
• • • •
Two bar/pins in female half lock into recess on male half. Allows for 360° swiveling (not intended for constant swiveling). Design allows for push to connect operation. Typically used for low pressure applications.
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Coupling Construction Latching Methods—(How To) Push-to-Connect
Thread-to-Connect 5100, 5400, FD86
• • •
To Connect
• • • • •
Relieve system pressure. Insert and push male half into female half. Release sleeve on female half will connect automatically. Only one hand is required. FD71, FD72, only—to obtain push-to-connect female half must be frame mounted. (Ref. 5603 breakaway frame.) Female half end port must be connected to a 12” minimum length of flexible hose for full female body motion.
•
5100 Series
•
Relieve system pressure. Manually retract release sleeve on female half and remove male half. FD71, FD72 only—female half must be frame mounted and will automatically disconnect when male half is pulled out. This requires a slightly higher force to disconnect.
Retract (Sleeve) To-Connect FD21, FD35, FD42, FD43, FD45, FD48, 5600, FD69
Tighten until halves bottom out and connection indicator groove is no longer visible.
FD86 Series
•
To Disconnect
• • •
Prevent male from rotating. Insert male into union nut on female body assembly. Rotate union nut clockwise. – With hand if wing nut type. – With wrench if hex nut type. Tighten as follows.
Tighten until halves bottom out and connection indicator O-Ring is no longer visible.
5400 Series
•
Recommended torque values for S2 half to S5 half are listed below. Dash Size
Torque – ft. lbs.
–4 –8 –12 –16
10–12 35–37 45–47 65–67
To Connect
• • • •
Relieve system pressure. Pull back and hold release sleeve on female half. Insert male half. Let go of release sleeve on female half.
To Disconnect
• • • •
Relieve system pressure. Pull back and hold release sleeve on female half. Remove male half. Let go of release sleeve on female half.
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Quick Disconnect Couplings
FD40, FD41, FD49, FD90, DryConnect (FD71, FD72 when female half is frame mounted)
Quick Disconnect Couplings
Below is a capability selection chart to aid you in locating the proper coupling to meet your requirements. This chart should be used in conjunction with the fluid compatibility charts on pages 358 and 359 and the appropriate product pages. This information is intended as a guide only and final selection is further dependent on fluid and ambient temperature, concentration of agent, intermittent or continuous exposure, etc.
For further details on a specific coupling, see the appropriate catalog pages. Where dash sizes appear in the chart below, the coupling is available only in those sizes. The check marks (✓) in the chart below indicate product is normally available in either final assembly and/or component form. Contact Aeroquip for availability of products without a check mark. FD45
Function
Nominal Coupling Size (inches) 1
/8 /4 3 /8 1 /2 1 /2 3 /4 1 11/4 11/2 2 1
Dash Size
–2 –4 –6 –8 –8–10 –12 –16 –20 –24 –32
Vacuum (in./Hg.) Buna-N Neoprene EPR Viton No-spill valving Double valve Valve Options Valved male only Valved female only Straight thru – no valves Steel Basic Material Brass Stainless Steel Aluminum Polypropylene “Arc latchTM” Ball latch Latch Style Bar Pin latch Threaded Identical latch Female pipe Male pipe Fem. st. thd. O-ring Male st. thd. O-ring End Connections SAE 37° (JIC) male Metric male O-ring Braze Hose barb Bulkhead Mounting Method Flange Frame Connect Under Pressure Caps/Plugs Full Field Service Push to Connect (Automatic Sleeve) Interchangeable with Other Brands Choice of Seals (other seal compounds available upon request)
FD15 Pg. 366
FD21 Pg. 368
FD35 Pg. 370
FD40 Pg. 360
10000
300 300 300
FD41 Pg. 362
FD42 Pg. 373
FD43 Pg. 364
3000
300 300 300
10000 50/300
28 ✓
28
28
300
28 ✓
28 ✓
28 ✓
Steel Pg. 376
Brass Pg. 379
SS Pg. 382
FD48 Pg. 386
4500 5000 4000
1000 1000 1000
3000 1500
3000
4000 4000 4000
1000 1000 1000 1000
1500 1500 1250
28 ✓
28 ✓
28 ✓
✓ ✓
✓ ✓
✓ ✓
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
28 ✓
✓
N/A N/A N/A N/A N/A ✓
✓
✓
✓
✓
✓ ✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓ ✓ ✓
✓
✓ ✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓ ✓
✓ ✓
✓
✓
✓
✓
✓
✓
✓
✓
✓ ✓
✓
✓
✓
✓
✓
✓
✓ ✓
✓
✓ ✓
✓
✓
✓ ✓ ✓
✓ ✓
✓ ✓
✓ ✓
✓ ✓ ✓
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✓
✓
TM
Nominal Coupling Size (inches) 1
/8 /4 3 /8 1 /2 1 /2 3 /4 1 11/4 11/2 2 1
Maximum Operating Pressure (psi connected)
Dash Size
–2 –4 –6 –8 –8–10 –12 –16 –20 –24 –32
Vacuum (in./Hg.) Buna-N Neoprene EPR Viton No spill valving Double valve Valve Options Valved male only Valved female only Straight thru – no valves Steel Brass Basic Material Stainless Steel Aluminum Polypropylene “Arc latchTM” Ball latch Latch Style Bar Pin latch Threaded Identical latch Female pipe Male pipe Fem. st. thd. O-ring Male st. thd. O-ring End Connections SAE 37° (JIC) male Metric male O-ring Braze Hose barb Bulkhead Mounting Flange Method Frame Connect Under Pressure Caps/Plugs Full Field Service Push to Connect (Automatic Sleeve) Interchangeable with Other Brands Choice of Seals (other seal compounds available upon request)
FD49 Pg. 388
5100 Pg. 391
5400 Pg. 394
5600 Pg. 398
3000* 3000* 3000*
3000*
3000
5000 4000
28 ✓
1750*
3000* 3000* 2750* 2500*
700* 700*
28 ✓
28
FD69 Pg. 403
FD71 Pg. 405
FD72 Pg. 407
FD83 Pg. 410
FD86 2S72000 2S73000 FD90 Pg. 414 Pg. 420 Pg. 418 Pg. 422
7000 10000
4000 4000 4000
3000
3000 5000 5000
28 ✓
28 ✓
✓ ✓
✓ ✓
28
250 12
28 ✓
✓
60
150
28 ✓
✓
28 ✓
✓
✓
✓
✓ ✓
✓ ✓ ✓ ✓
✓
✓ ✓
✓ ✓ ✓ ✓ ✓ ✓
✓
✓ ✓ ✓
✓
✓ ✓
✓
✓
✓ ✓
Quick Disconnect Couplings
Function
Coupling Selection Chart
✓ ✓ ✓
✓
✓
✓
✓
✓ ✓
✓
✓
✓
✓ ✓
✓ ✓ ✓
✓ ✓
✓ ✓
✓
✓
✓
✓
✓
✓
✓ ✓
✓
✓
✓
✓ ✓
✓
✓
✓
✓ ✓ ✓ ✓
✓ ✓
✓
✓
✓ ✓ ✓ ✓
✓
✓
✓ ✓ ✓ ✓ ✓
✓
✓
✓
✓ ✓ ✓
✓ 500 ✓ ✓ ✓ ✓
500 ✓ ✓ ✓
✓ ✓ ✓ ✓
–8 –10 ✓ ✓
✓
✓
✓ ✓
750 ✓
500 ✓
✓
✓
✓
✓ ✓ ✓
✓ ✓
✓
*Not recommended for continuous hydraulic impulse applications at maximum operating pressure.
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Application Specification
Seal Elastomer Buna-N
none
Neoprene
none
EPR (Ethylene Propylene Rubber) Viton
none
Max. Operating Temperature Range –40°F (–40°C –65°F (–54°C –65°F (–54°C –15°F (–29°C
MIL-R-25897
to to to to to to to to
+250°F +121°C) +300°F +149°C) +300°F +149°C) +400°F +204°C)
E C E C G E G U G E E G E E E E E E
E G U U E E U C E E E E U U U U U U
U E U U E E C C E E E E G U U U C C
Monel
Brass
E C U U U U U U U E G U E E E E E E
Aluminum
Steel
U U G U U U U E E E E E E E E E E E
SEALS
E U U U U U U U U E G U E E E E E E
Cres
Viton
FLUID Acetaldehyde Acetic Acid, 10% Acetic Acid, Glacial Acetone Acetophenone Acetyl Acetone Acetyl Chloride Acetylene Air, Hot (Up to +160°F) Air, Hot (161°F – 200°F) Air, Hot (201°F – 300°F) Air Wet Aluminum Chloride Aluminum Fluoride Aluminum Nitrate Aluminum Sulfate Alums Ammonia, Cold
EPR/EPDM
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Neoprene
NOTE: This chart does not apply to bonded seals used in the 5100, 5400 and FD86 Series Couplings. Consult Aeroquip for special applications.
METAL
E E C C E E C C E E E E E U U C E E
E E C C E C C U E E E E E U E C C C
E E U C E E C E E E E E E U C C C C
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G E E E E C G E E U G U G E C E G G G E E E U U U G C U G G U E U E U U U U G E E E U E E G U E G U G U E U G U U U U U U U U U E U E E E G C G G U E U U C G U G E U U G U
G E E E E E E E E G E G G E U C U U U E E E U U U G C U E G U U G G G U U G E U E E E E E G G E E U E U G G U U G E U U U U G C E U E E E C U U U G E E G U G U E E G U G U
U U U U U U U C U E G U C U G E E E E G U U E E G G C C E G C E E G E E G E G C G G G G G E E C E G E G E U G C U G G G G U U U C C U U C E C U E E E E G E U U – E E G G E
Monel
E E E C U G G U U E G E U U E E E E E U G C G E U E E E E U U E E G E E G E G U G G U G E E U U E G E U E U E C U G G G C G C C C E U E U E E G E E G E G E E G – E E E E E
Aluminum
U U U U U C U _ U U G U G E E E E E E E E E E E E E E E E E E E U E U E E U U E E E E E E G E E E E E E E U E G U U G E E U E E E E E E E E E E E U E U U E U E U E U E U E
SEALS
U E E U E C E E E U G U U E G E E E E E E E U E U U C U G G U E U E U C G U G E E E U E E G U G G U G U E U G U U U U U U U U U E U E E E E G E E U E U U E G U C E U U G U
Cres
EPR/EPDM
Brass
SEAL ELASTOMER DATA
Ammonia, Hot Ammonia, Anhydrous Ammonia, Aqueous Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide Ammonium Nitrate Ammonium Phosphate Ammonium Sulfate/Sulfide Amyl Acetate Amyl Alcohol Aniline, Aniline Oil Aniline Dyes Arsenic Acid Asphalt ASTM #1 ASTM #2 ASTM #3 Automatic Trans. Fluid Barium Chloride Barium Hydroxide Barium Sulfide Benzene, Benzol Benzin Benzoic Acid Benzyl Alcohol Black Sulfate Liquor Blast Furnace Gas Borax Boric Acid Bromine Butane Butyl Acetate Butyl Alcohol Butyl Cellosolve Butylene Butyl Stearate Butyraldhyde Calcium Acetate Calcium Bisulfate Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Nitrate Cane Sugar Liquors Carbitol Carbolic Acid Carbonic Acid Carbon Dioxide Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Castor Oil Cellosolve Acetate China Wood Oil (Tung Oil) Chlorine Chloracetic Acid Chloroacetone Chlorobenzene Chloroform Chlorophenol Chlorosulfonic Acid Chrome Plating Solution Chromic Acid Citric Acid Coke Oven Gas Copper Chloride Copper Cyanide Copper Sulfate Cotton Seed Oil Creosote (Coal Tar) Crude Oil Cyclohexanol Cyclohexanone Detergent/Water Solution Diacetone Alcohol (Acetol) Dibenzyl Ether Diesel Oil Diethylamine Dowtherm A&E Dowtherm 209 Ethyl Alcohol (Ethanol) Ethyl Acetate Ethyl Benzene Ethyl Cellulose Ethyl Chloride
Steel
RESISTANCE RATING KEY E = Excellent – Fluid has little or no effect. G= Good – Fluid has minor to moderate effect. C = Conditional – Service conditions should be described to Aeroquip for determination of suitability for application. U=UNSATISFACTORY The differences between ratings “E” and “G” are relative. Both indicate satisfactory service. Where there is a choice, the materials rated “E” may be expected to give better or longer service than those rated “G”.
FLUID
Viton
HOW TO USE THE CHART 1. Both the elastomer and the metal must be considered when determining suitability of a combination for a coupling. 2. Locate the fluid to be conveyed and determine the suitability of the elastomeric and metal components according to the resistance ratings shown for each. 3. Dimensional and operation specifications for each coupling can be found on the catalog pages. 4. Information on seal options for couplings, and how to specify them, are shown in the respective sections of this catalog. 5. Be sure to check the table below for maximum operating temperature range of the elastomer for desired temperature. 6. For further details on the products shown in this catalog, and their applications, consult your Aeroquip Sales Representative or Aeroquip Corporation, Americas Industrial Division, Maumee, Ohio. 7. Coupling component materials may differ from body material. Refer to specific catalog pages.
E = EXCELLENT G = GOOD C = CONDITIONAL U = UNSATISFACTORY
Neoprene
This chart indicates the suitability of various elastomers and metals for use with fluids to be conveyed. It is intended for use with Aeroquip couplings and should not be used to determine compatibility for other products. It is intended as a guide only and is not a guarantee. Final selection of the proper seal or material of metal components is further dependent on many factors including pressure, fluid and ambient temperature, concentration, duration of exposure, etc.
Buna-N
Quick Disconnect Couplings
FLUID COMPATIBILITY
Buna-N
Fluid Compatibility
METAL
E E E C C C G G G E E E G G E E E E E C G G E E G E E E E C U E E G E E G E G C G G C G E E E E E G E G E E E C U G G G G G U U C E U G G E E G E E E E G E E E – E E G G E
E E E C U C G U U E U G C U C E E E E G U U G E G G U U G C C E E G E E G E C U C U U G E E – G E E E U E G E C U U G G U G U U C U U U U E E U C C E E G E – E – G E G G G
E E E C C U U G G E G G G C E E E E E G G U E E G G U U – C C E E G E E G G G U G G U G E E – E E G E E E E E C G G G G G C U U C U U G G E E U E E E E G E E E – E E E G G
TM
U U E G U
E E E C C
E C E E E
E E E E E
E E E E E
E G G E E
E E E E E
E E U U C U G E G U U E U G G E E U
U E U U C U G E G G U G U G U U U U
U E E G E C E E G E G U G E U U U U
E E E E E U E E E U E E U E U E E U
E E E U E U U E U E G E E E G E E U
E E U U E U U E U G – E – E G E E E
E E E U G U U E G G G E E E G E E E
E E E U E U U E E G – E E G – E E E
E E U U G C U E U G – E E E – E E E
E E
G G
U U
E E
E E
E E
E E
E E
E E
E G E U U G E E G G U U U U U U U E E E G G E E E C U C E C E E U U U E E
E G E U U G E E G U U U U U U U U G G E U U G E G U U U E C G E U U U E E
E E E U U U E E E U U E E U U U C U U U U U U U U U U U U E E E U U U E E
E E E E E G E E U E E U U G U U U E E E E E E E E E E E E G E E E G G E E
E E E E G U U E G E E E G G G G E E E E G E E E G – E
C G E G U – U U G E E E G G G G G E E E G E E E E – G G G C U G U U G E E
C E E G E E U E E G E E G G G G G E E E E E E E E – E E G E G G E E E E E
G G E G G G U U G U U – G G G G E – E – – E – – E – G G G G U U U C E E E
G G E G E E U G E E G E G G G G G E E E – E E E E – G G G E G G U U E E E
G G U U U U E E E
Monel
G G E U U
Oleic Acid Oleum (Fuming Sulfuric Acid) Oleum (Mineral Spirits) Ortho-Dichlorobenzene Oxalic Acid Oxygen Palmitic Acid Para-Dichlorobenzene Pentane Perchloroethylene Phenol (Carbolic Acid) Phosphoric Acid Phosphorous Trichloride Potassium Acetate Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide, to 10% Potassium Hydroxide, over 10% Potassium Nitrate Potassium Sulfate Propane Propyl Acetate Propyl Alcohol Propylene Refrigerant R-12 Refrigerant R-13 Refrigerant R-22 Refrigerant R-134a Sewage Soap (Water Solutions) Sodium Acetate Sodium Bicarbonate Sodium Borate Sodium Carbonate Sodium Chloride Sodium Cyanide Sodium Hydroxide, to 10% Sodium Hydroxide, over 10% Sodium Hypochlorite Sodium Metaphosphate Sodium Nitrate Sodium Perborate Sodium Peroxide Sodium Phosphates Sodium Silicate Sodium Sulfate Sodium Sulfide Sodium Thiosulfate Soy Bean Oil Stannic Chloride Steam (up to 300°F) Stearic Acid Stoddard Solvent Styrene Sulfur Sulfur Chloride Sulfur Dioxide Sulfur Trioxide Sulfuric Acid, over 10% Sulfurous Acid Tannic Acid Tar (Bituminous) Tartaric Acid Tertiary Butyl Alcohol Titanium Tetrachloride Toluene (Toluol) Trichlorethylene Tricresyl Phosphate Trianthanolamine Tung Oil Turpentine Varnish Vinyl Chloride Water (to +150°F) Water (+151°F to +200°F) Water (+201°F to +250°F) Xylene Zinc Chloride Zinc Sulfate
Aluminum
E E E U U
U U
U U
C U
G E
C G
E U
G G
C U
G U
E U G – E U E U U U U G E E E G
G U G – G U E U U U U G E E E G
U U E – G U U U G G E E E E E E
E E E – E E E E E E E U E E E G
E G U G G G G C U U C C E C C G
E G C G – G G G E E U G C U C G
E G C G E G G G E E C C E G C G
E G C G G G E G E C E U U U C U
E G C G G G G E G E E G G C C E
C
C
E
U
G
G
G
U
E
E E C U E U G G U C E E G E E E E E U
E E – U E U E E E E E E G E E E E E G
E E – G E U C C C C E E E E E E E E E
E E – U E E E E U U E E U E E E E E E
G – E E E E E E E E G E E G E E U E C
G – E – E E E E E E G E E G E G C – G
E – E E E E E E E E G E G E E E C C C
G – E E E E E E E E G U E G G U E U U
– – E E E E E E E E G E E E – E
U
U
G
E
C
C
C
U
C
C E G G G E E E E G E E U G E U U U U U U C E G E G C U U U U G G G U E E U U E E
C E G G G E E E E E G G U G G U E U U U U C E U G G U U U U G G U U U E E U U E E
E E E E E E E E E E U E E G U U E U G G U U E U G G U U U E E U U U U E E U U E E
C E – E E E E E E E E E C E E G E E E E G U E E E E E E E G U E E E E E E G E E E
U E E C U U E G C U E U E C E E E G E G C U E E U G E E E E E E G E E C C C E E U
U G C U U E E G U U E U E C E E U – G C C C E G C G U E G – U G G G U G G G E U C
U G E C C G E G C C E U E E E E G G G G U C E E C G G E E C E E G E C E E E E U G
U U E U C U E G U G E U G C E E E G E G U C C E E G U E E – E E G E E G G G E C C
C G E C C E E G G G E U E E E E E U G G C U E E E E G E E G E E G E E E E E E G G
FLUID
SEALS
Cres
G E U U U G C E G G E E E U E E G E
Brass
G E U U U G C E G C E G E U E E E E
Steel
G E U G E E C E G G E E E E E E E E
METAL
Viton
C G U U U E C E G – E E G U E E G E
EPR/EPDM
G E U U U E U E G U E E E U E E G E
EXCELLENT GOOD CONDITIONAL UNSATISFACTORY
Neoprene
G E E E E G U E U E E E E E E E U E
= = = =
Buna-N
Monel
Brass
Aluminum
Steel
U E E E G G E U G G U U E E E U G U
SEALS
Cres
Viton
U E G E G C G G C G C G E G E G G G
E G C U
METAL
U C
359
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Quick Disconnect Couplings
U E E E G C C E C G E G E G E E U E
FLUID Ethylene Dichloride Ethylene Glycol Ferric Chloride Ferric Nitrate Ferric Sulfate Formaldehyde Formic Acid Fuel Oil Furfural Gallic Acid Gasoline Gasohol Glycerine/Glycerol Green Sulfate Liquor Helium Heptane Hexaldehyde Hexane Hydraulic Oils Straight Petroleum Water Petroleum Emulsion Water Glycol Straight Phosphate Ester Phos. Ester/ Petroleum Blend Ester Blend Silicone Oils Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydrofluoric Acid Hydrofluorosilic Acid Hydrogen Hydrogen Peroxide Hydrogen Sulfide, Dry Isocyanate Iso Octane Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether JP-4, JP-5 Kerosene Lacquer/Lacquer Solvents Lime Sulfur Linseed Oil LPG Lubricating Oils Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Malic Acid Mercuric Chloride Mercury Methanol Methyl Bromide Methyl Chloride Methyl Butyl Ketone Methyl Ethyl Ketone Methylene Chloride Methyl Isobutyl Ketone Methyl Isopropyl Ketone Methyl Salicylate MIL-L-2104 MIL-D-5606 MIL-H-6083 MIL-L-7808 MIL-L-23699 MIL-H-46170 MIL-H-83282 Mineral Oils Naphtha Naphthalene Naphthenic Acid Natural Gas Nickel Acetate Nickel Chloride Nickel Sulfate Nitric Acid, to 10% Nitric Acid, over 10% Nitrobenzene Nitrogen Octyl Alcohol
EPR/EPDM
EXCELLENT GOOD CONDITIONAL UNSATISFACTORY
Neoprene
E= G= C= U=
Buna-N
Fluid Compatibility
Air
Quick Disconnect Couplings
FD40 Series/MIL-C-4109 Industrial Interchange – Air
The FD40 Series offers a one-hand push-to-connect latch ideal for compressed air service. The female half features self-sealing poppet valves, preventing air loss while disconnected. Male half uses straight through design.
•
Automatic sleeve for one-hand push-to-connect operation.
•
Protective collar to prevent accidental snagging and disconnection.
•
Meet dimensional requirements of MIL-C-4109 for industrial interchangeability.
• • • •
Swivels 360°, eliminating hose kinking.
Flow Data
Ball latching mechanism. Standard seal material – Buna-N. Standard body material – Zinc plated steel.
Physical Characteristics Coupling Size
-04 -06 -08
Maximum Mininum Burst Pressure (psi) Operating Vacuum Pressure Female (in./Hg.) (psi) Half Only Connected Connected Only
300 300 300
3000 3000 2000
8000 8000 8000
28 28 28
360
Courtesy of Aeroquip.cc
TM
Air FD40 Series
Part Number Buna-N
Line Ref.
–04
1
1.88
1.00
.81
FD40–1000–04–04
2
–04
3
2.56
1.00
.94
FD40–1000–06–04
3
–06
1
2.63
1.16
.94
FD40–1000–04–06
4
–06
3
2.13
1.16
.94
FD40–1000–06–06
5
–08
1
2.38
1.28 1.06
FD40–1000–08–08
6
/4-18 /8-18 /4-18 /8-18 /2-14
7 7 8 Female Half Male Pipe/Valved
–04
1
2.63
1.00
.81
FD40–1001–04–04
9
–04
3
2.63
1.00
.81
FD40–1001–06–04
10
–06
3
2.88
1.16
.94
FD40–1001–06–06
11
–08
1
3.50
1.28
.88
FD40–1001–08–08
/4-18 /8-18 /8-18 /2-14
12 13 14 15 16
Male Half Female Pipe/Non-Valved
–04
1
1.21
.56
FD40–1013–02–04
17
–04
1
1.62
.62
FD40–1013–04–04
18
–04
3
1.80
.88
FD40–1013–06–04
19
–06
3
1.90
.88
FD40–1013–06–06
20
–08
1
2.40
1.12
FD40–1013–08–08
21
/8-27 /4-18 /8-18 /8-18 /2-14
22 23 24 Male Half Male Pipe/Non-Valved
–04
1
1.50
.50
FD40–1014–02–04
25
–04
1
1.75
.56
FD40–1014–04–04
26
–04
3
1.75
.69
FD40–1014–06–04
27
–06
1
1.88
.62
FD40–1014–04–06
28
–06
3
1.88
.69
FD40–1014–06–06
29
–06
1
2.13
.88
FD40–1014–08–06
30
–08
3
2.18
.69
FD40–1014–06–08
31
–08
1
2.44
.88
FD40–1014–08–08
32
/8-27 /4-18 /8-18 /4-18 /8-18 /2-14 /8-18 /2-14
361
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Quick Disconnect Couplings
Female Half Female Pipe/Valved
Coupling Thread Dimensional Data 1 Size Size(P) A B
Air
Quick Disconnect Couplings
FD41 Series/ARO 210 Interchange – Air
The FD41 interchanges with the ARO 210 Series for compressed air service, with a self-sealing female half and straight through male half.
Flow Data
• Designed to interchange with ARO 210 Series. • Automatic sleeve for one hand push-to-connect operation.
• Swivels 360°, eliminating hose kinking. • Designed to assure high flow with low pressure drop for peak tool performance.
• Standard seal material – Buna-N. • Standard body material – Zinc plated steel.
Physical Characteristics Coupling Size
Maximum Operating Pressure (psi)
–04
300
Mininum Burst Pressure (psi) Female Half Only
Connected
Vacuum (in./Hg.) Connected Only
3000
8000
28
362
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TM
Air FD41 Series
Thread Size (P)
–04
1
/8-27
Dimensional Data A B 1 2.15 1.12 .62
Part Number Buna-N FD41–1000–02–04
–04
1
/4-18
1.62
1.12
.81
FD41–1000–04–04
–04
3
/8-18
2.74
1.12
.88
FD41–1000–06–04
Line Ref. 1 2 3 4 5 6 7 8
Male Half Female Pipe/Non-Valved
–04
1
/4-18
1.51
–
.62
FD41–1013–04–04
9 10 11 12 13 14 15 16
Male Half Male Pipe/Non-Valved
–04
1
/4-18
1.61
–
.56
FD41–1014–04–04
17 18 19 20 21 22 23 24
363
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Quick Disconnect Couplings
Female Half Female Pipe/Valved
Coupling Size
Air
Quick Disconnect Couplings
FD43 Series/Industrial Interchange—Air
The FD43 Series is a manual retract-type ball latch industrial interchange coupling. Ideal for compressed air service, the FD43 uses FD40 male tips. Meets dimensional requirements of MIL-C-4109 specifications for industrial interchangeability. Protective collar to prevent accidental snagging and disconnection. Manual retract latch design allows quick and easy connection of hose lines. Swivels 360°, eliminating hose kinking. Standard seal material – Neoprene. Standard body material – Zinc plated steel.
Flow Data
• • • • • •
Physical Characteristics Coupling Dash Size
–04 –06 –08
Maximum Minimum Burst Pressure (psi) Operating Vacuum Pressure Female (in./Hg.) (psi) Half Only Connected Connected Only
300 300 300
3000 3000 2000
8000 8000 8000
Not Rated Not Rated Not Rated
364
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TM
Air FD43 Series
Female Half Male Pipe/Valved
Female Half SOCKETLESS™ Hose Barb/Valved
Part Number Neoprene FD43–1001–02–04
Line Ref. 1
–04
1
2.09
.88
.75
FD43–1001–04–04
2
–04
3
2.16
.88
.81
FD43–1001–06–04
3
–06
1
2.38
1.06
.88
FD43–1001–04–06
4
–06
3
2.38
1.06
.88
FD43–1001–06–06
5
–06
1
2.53
1.06 1.00
FD43–1001–08–06
6
–08
1
3.06
1.19 1.00
FD43–1001–08–08
7
–04
1
2.19
.88
.75
FD43–1011–02–04
8
–04
1
2.28
.88
.75
FD43–1011–04–04
9
–04
3
2.34
.88
.75
FD43–1011–06–04
10
–06
1
2.41
1.06
.88
FD43–1011–04–06
11
–06
3
2.44
1.06
.88
FD43–1011–06–06
12
–06
1
2.56
1.06
.88
FD43–1011–08–06
13
–08
1
/4-18 /8-18 /4-18 /8-18 /2-14 /2-14 /8-27 /4-18 /8-18 /4-18 /8-18 /2-14
3.09
1.19 1.00
FD43–1011–08–08
14
–04
/2-14 1
/4
2.78
.88
.75
FD43–1031–04–04
15
–04
3
/8
2.78
.88
.75
FD43–1031–06–04
16 17 18 19 20 21
Male Half Female Pipe/Non-Valved
–04
1
1.21
.56
FD40–1013–02–04
22
–04
1
1.62
.62
FD40–1013–04–04
23
–04
3
1.80
.88
FD40–1013–06–04
24
–06
3
1.90
.88
FD40–1013–06–06
25
–08
1
2.40
1.12
FD40–1013–08–08
/8-27 /4-18 /8-18 /8-18 /2-14
26 27 28
Male Half Male Pipe/Non-Valved
–04
1
1.50
.50
FD40–1014–02–04
29
–04
1
1.75
.56
FD40–1014–04–04
30
–04
3
1.75
.69
FD40–1014–06–04
31
–06
1
1.88
.62
FD40–1014–04–06
32
–06
3
1.88
.69
FD40–1014–06–06
33
–06
1
2.13
.88
FD40–1014–08–06
34
–08
3
2.18
.69
FD40–1014–06–08
35
–08
1
2.44
.88
FD40–1014–08–08
36
/8-27 /4-18 /8-18 /4-18 /8-18 /2-14 /8-18 /2-14
365
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
Female Half Female Pipe/Valved
Coupling Thread Hose Dimensional Data Size Size(P) I.D. A B 1 1 –04 /8-27 1.88 .88. 75
Fluid Sampling
Quick Disconnect Couplings
FD15 Series/Oil Sampling Valve
0–50 psi Part Number FD15–1026–04 FD15–1025–04
50–300 psi Inlet Ports 1 /4” NPTF 7 /16-20 Male ORB
As required in MIL-V-81940/2-1 this valve’s flow rate is between 100 and 1500 milliliters per minute at pressures from 0–50 psi. (MIL-V-81940/2-1 applies only to pressures from 50–300 psi.) FD15 Oil Sampling Valve: In-line sampling of system fluids is made without system shutdown, usually in less than one minute, and without fluid contamination. Application: Engine oil, lubricating oil, transmission fluid and hydraulic fluids in mobile construction equipment, military vehicles, trucks and stationary equipment. For best results, Aeroquip FD15 Oil Sampling Valves should be installed in dynamic fluid lines in low pressure and return lines. If only one sampling point can be chosen, it should be in the return line, upstream of any return line filter. This will insure a representative sample of all components in the fluid system for their present condition. Operation: Remove metal dustcover on discharge port. Discharge approximately 200 ml of oil to flush valve by turning knurled knob 1/4 turn to the right. Dispose of this sample in the appropriate manner. Locate clean oil sample bottle under discharge port.
Part Number Inlet Ports 1 FD15–1000–02 /8” NPTF 1 FD15–1000–04* /4” NPTF 7 FD15–1002–04 /16-20 Male ORB *The 1/4” NPTF version is qualified to MIL-V-81940/2-1 and its performance is representative of the other inlet port configurations listed above. QPL-81940-9 6-5-89 (Sample bottles are usually supplied by the oil analysis lab.) Turn knurled knob 1/4 turn to the right until bottle is filled to the desired level. The knob can be backed off to throttle the rate of flow. When bottle is filled let go of the knurled knob, the valve will close automatically. Replace metal dustcover wrench tight. Construction: Corrosion resistant plated steel with brass internal components and Buna-N seal. Operating Temperature Range: –65°F to +275°F (–53°C to +135°C) Minimum Burst Pressure: 1200 psi Minimum Particle Restriction: 500 microns Maximum Torque to Operate: 10 in. lbs. Note: This valve is not intended for aerospace applications.
366
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TM
Fluid Sampling
FD15 Series
Dimensional Data A
B
C
1
Part Number 2
3
Buna-N
Line Ref.
–
1
2.42
1.00
1.30
.69
.38
–
FD15–1000–02
1
–
1
2.56
1.00
1.30
.69
.38
–
FD15–1000–04
2
/8-27 /4-18
3 4 5 6 7 8
Male SAE O-Ring Thread 50–300 psi
–
7
/16-20
2.79
1.00
1.30
.69
.38
.56
FD15–1002–04
9 10 11 12 13 14 15 16
Male Pipe Thread 0–50 psi
–
1
/4-18
2.56
1.00
1.30
.69
.38
–
FD15–1026–04
17 18 19 20 21 22 23 24
Male SAE O-Ring Thread 0–50 psi
–
7
/16-20
2.79
1.00
1.30
.69
.38
.56
FD15–1025–04
25 26 27 28 29 30 31 32
367
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Quick Disconnect Couplings
Male Pipe Thread 50–300 psi
Coupling Thread Size Size (P)
Fluid Transfer & Hydraulic
• • • • • • •
Flow Data
50 45 40 35 30 25 20 15
2
The FD21 Series Arc LatchTM design has a greater surface contact area for long surface life in rugged high pressure applications. The compact envelope provides user friendly handling. Safety sleeve lock prevents accidental disconnection. Heavy duty glass filled Teflon* back-up ring prevents O-ring extrusion. Heat treated and plated steel for greater wear and corrosion resistance. Self-sealing poppet valves provide excellent high and low pressure sealing. Standard seal material – Viton. Standard body material – Zinc plated steel. Flush face male prevents damage to poppet valving.
-0
Quick Disconnect Couplings
FD21 Series/1/8" Arc LatchTM for 10,000 psi High Pressure Applications
10 9 8 7 6 5 4 3
CONTACT AREA 2
1 1
3
2
4
5
6 7 8 9 10
15
20
30 35 40
50 60
80
100
(Test Fluid MIL-H-5606 Hydraulic Oil At 100 F)
Conventional Ball Latch
FD21 Arc Latch
Physical Characteristics Maximum Minimum Operating Burst Coupling Pressure Pressure Vacuum Size (psi) (psi) (in./Hg.)
-02
368
10,000
40,000
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
28
Rated Air Fluid Flow Inclusion Loss (gpm) (cc. max.) (cc. max.)
1
0.50
0.50
TM
FD21 Series/ 1 /8" Arc Latch
Coupling Size -02
Thread Size (P) 1
/8-27
Dimensional Data A
B
1.21
Part Number Viton
1
.75
FD21–1002–02–02
Line Ref. 1 2 3 4 5 6 7 8
Female Half Female Pipe/Valved
-02
1
/8-27
2.02
1.06
.88
FD21–1001–02–02
9 10 11 12 13 14 15
Complete Coupling Female Pipe/Valved
-02
1
/8-27
2.28
Order Separate Halves
17 18 19 20 21 22 23 24
Repair Kits Interface Seal and Back-up O-ring Only
25 -02
Female Seals
FF10915
26 27 28 29 30 31 32
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
369
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
FD35 Series/Arc Latch Quick Disconnect Couplings
TM
for 10,000 psi High Pressure Applications
The FD35 Series Arc LatchTM design has a greater surface contact area for long surface life in rugged high pressure applications. The maximum operating pressure is 10,000 psi.
Flow Data
• Safety sleeve lock prevents accidental disconnection. • Heavy duty back-up ring prevents O-ring extrusion. treated and plated steel for greater wear and • Heat corrosion resistance. poppet valves provide excellent high and • Self-sealing low pressure sealing.
• Standard seal material – Viton. • Standard body material – Zinc plated steel.
Physical Characteristics Maximum Minimum Operating Burst Coupling Pressure Pressure Vacuum Size (psi) (psi) (in./Hg.)
-06
10,000
40,000
28
Rated Air Fluid Flow Inclusion Loss (gpm) (cc. max.) (cc. max.)
2
0.50
0.50
370
Courtesy of Aeroquip.cc
TM
FD35 Series
Coupling Thread Size Size (P) –06
3
/8-18
Dimensional Data A B 11 2.05
0.94
Part Number Buna-N
Line Ref.
FD35–1002–06–06
1 2 3 4 5 6 7 8
Female Half Female Pipe/Valved
–06
3
/8-18
2.56
1.27 0.94
FD35–1001–06–06
9 10 11 12 13 14 15 16
Complete Coupling Female Pipe/Valved
–06
3
/8-18
3.53
FD35–1000–06–06
17 18 19 20 21 22 23 24
Male Half Female SAE O-Ring/Valved
–06
9
/16-18
2.05
0.94
FD35–1008–06–06
25 26 27 28 29 30 31 32
Female Half Female SAE O-Ring/Valved
–06
9
/16-18
2.56
1.27 0.94
FD35–1007–06–06
33 34 35 36 37 38 39 40
371
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Quick Disconnect Couplings
Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic FD35 Series
Quick Disconnect Couplings
Complete Coupling Female SAE O-Ring/Valved
Coupling Thread Dimensional Data Size Size(P) A B 1 -06
9
/16-18
3.53
Part Number Viton FD35–1006–06–06
Line Ref. 1 2 3 4 5 6 7 8
Male Half Female Pipe/45 psi Bleed Valve
-06
3
/8-18
2.05
0.94
FD35–1043–06–06
9 10 11 12 13 14
Incorporates a special relief valve set at 45 psi, preventing disconnected pressure build-up.
15 16
Male Half Female SAE O-Ring/ 45 psi Bleed Valve
-06
9
/16-18
2.12
0.94
FD35–1044–06–06
17 18 19 20 21 22 23
Incorporates a special relief valve set at 45 psi, preventing disconnected pressure build-up.
24
Repair Kits
25 -06 -06 -06
Male Valving
FF10173–06
26
Female Valving
FF10174–06
27
Female Locking Arc Latch
FF10175–06
Accessories Dust Cover
28 29
-06
Fits Male and Female Halves
FD35–1042–06
30 31 32 33 34 35 36 37
372
Courtesy of Aeroquip.cc
TM
Fluid Transfer & Hydraulic
FD42 Series/Pioneer 4000 Interchange
Flow Data Pressure Drop Versus Flow Graph 50 45 40 35 30 25 20
Pressure Drop In PSI
• • • • • • • •
Quick Disconnect Couplings
The FD42 Series coupling is designed as a Pioneer 4000 interchange to accommodate high surge flows typically found in snow plow applications. The maximum operating pressure is 3,000 psi. Teflon† back up ring in female half improves impulse life. Self-sealing poppet valve design provides excellent high and low pressure sealing. PUSH-PULLTM ball latch design allows quick and easy connection and disconnection of hose lines. Interchanges with Pioneer 4000-2 and Safeway S20-A. Retaining groove on female half for bulkhead mounting. Male half can be bulkhead mounted with optional adapter. Standard seal material – Buna-N. Standard body material – Zinc plated steel with zinc poppet guides.
15 10 9 8 7 6 5 4 3
2
1
1
2
3
4
5 6 7 8 9 10
15
20 25 30 35 40 50 60
80 100
Gallons Per Minute Flow (Test Fluid MIL-H-5606 Hydraulic Oil At 100˚F.)
Physical Characteristics Coupling Size
-04
Maximum Mininum Operating Burst Pressure Pressure Vacuum (psi) (psi) (in./Hg.)
3000
12,000
28
Rated Flow (gpm)
3
Air Fliud Inclusion Loss (cc. max.) (cc. max.)
.62
.80
† Teflon is a registered trademark of Dupont.
373
Courtesy of Aeroquip.cc
Fluid Transfer & Hydraulic FD42 Series
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Coupling Size -04
Thread Size (P) 1
/4-18
A
B
Dimensional Data C D E
1.34
1
Part Number Buna-N
.75
FD42–1002–04–04
Line Ref. 1 2 3 4 5 6 7 8
Female Half Female Pipe/Valved
-04
1
/4-18
2.04
.87
.05
.10
.88
FD42–1001–04–04
9 10 11 12 13 14 15 16
Complete Coupling Female Pipe/Valved
-04
1
/4-18
2.68
FD42–1000–04–04
17 18 19 20 21 22 23 24
Male Half Female SAE O-Ring/Valved
-04
9
/16-18
1.63
.81
FD42–1010–06–04
25 26 27 28 29 30 31 32
Female Half Female SAE O-Ring/Valved
-04
9
/16-18
2.13 1.06
.87
.05
.10
.88
FD42–1008–06–04
33 34 35 36 37 38 39 40
Complete Coupling Female SAE O-Ring/Valved
-04
9
/16-18
2.97
FD42–1006–06–04
41 42 43 44 45 46 47
374
Courtesy of Aeroquip.cc
TM
FD42 Accessories Bulkhead Adapter
Fluid Transfer & Hydraulic Coupling Size -04
Thread Size (P) 1
/4-18
A
B
1.39
.87
Dimensional Data C D E .08
1
Part Number Buna-N
.88
FF1607–0404S
Line Ref. 1
3 4 5 6 7 8 Dust Cap/Plug (Fits Both Halves)
-04
FD48–1042–04
9 10 11 12 13 14 15 16
375
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
2
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD45 Series/Industrial Interchange Series B ... (Steel)
The FD45 Series steel is an industrial interchange popular in North America. Features rugged ball latch mechanism with automatic self-sealing poppet valves. Industrial interchange coupling conforming dimensionally to ISO standard 7241/1 Series B. PUSH-PULLTM ball latch design allows quick and easy connection and disconnection of hose lines. Self-sealling poppet valve design provides excellent high and low pressure sealing. Standard seal material – Buna-N, EPR and Viton. Standard body material – Zinc plated steel. (Brass poppet guide in –02 size.)
Flow Data
• • • • •
Physical Characteristics Maximum Minimum Operating Burst Coupling Pressure Pressure Vacuum Size (psi) (psi) (in./Hg.)
-02 -04 -06 -10 -12 -16
4,500 5,000 4,000 4,000 4,000 4,000
13,500 15,000 12,000 12,000 12,000 12,000
28 28 28 28 28 28
Rated Air Fluid Flow Inclusion Loss (gpm) (cc. max.) (cc. max.)
1 3 6 12 28 50
.50 .50 2.5 4.0 11.0 18.0
.50 .50 1.3 2.8 8.2 16.0
376
Courtesy of Aeroquip.cc
TM
FD45 Steel
Coupling Thread Size Size (P)
Dimensional Data A B 1
Buna-N
Part Number Viton
EPR
Line Ref.
-02
1
1.28
.56
FD45–1002–02–02
FD45–1071–02–02
FD45–1064–02–02
1
-04
1
1.50
.75
FD45–1002–04–04
FD45–1071–04–04
FD45–1064–04–04
2
-06
3
1.66
.88
FD45–1002–06–06
FD45–1071–06–06
FD45–1064–06–06
3
-10
1
1.93
1.06
FD45–1002–08–10
FD45–1071–08–10
FD45–1064–08–10
4
-12
3
/4-14
2.26
1.31
FD45–1002–12–12
FD45–1071–12–12
FD45–1064–12–12
5
1-111/2
2.72
1.62
FD45–1002–16–16
FD45–1071–16–16
FD45–1064–16–16
6
-16
/8-27 /4-18 /8-18 /2-14
7 8 Female Half Female Pipe/Valved
-02
1
1.81
.96
.75
FD45–1003–02–02
FD45–1070–02–02
FD45–1065–02–02
9
-04
1
2.22 1.13
.81
FD45–1003–04–04
FD45–1070–04–04
FD45–1065–04–04
10
-06
3
2.45 1.38 1.06
FD45–1003–06–06
FD45–1070–06–06
FD45–1065–06–06
11
-10
1
2.86 1.69 1.31
FD45–1003–08–10
FD45–1070–08–10
FD45–1065–08–10
12
-12
3
/4-14
3.40 2.06 1.62
FD45–1003–12–12
FD45–1070–12–12
FD45–1065–12–12
13
1-111/2
4.02 2.44 2.00
FD45–1003–16–16
FD45–1070–16–16
FD45–1065–16–16
14
-16
/8-27 /4-18 /8-18 /2-14
15 16 Complete Coupling Female Pipe/Valved
-02
1
2.31
FD45–1000–02–02
FD45–1072–02–02
FD45–1063–02–02
17
-04
1
2.74
FD45–1000–04–04
FD45–1072–04–04
FD45–1063–04–04
18
-06
3
3.04
FD45–1000–06–06
FD45–1072–06–06
FD45–1063–06–06
19
-10
1
3.54
FD45–1000–08–10
FD45–1072–08–10
FD45–1063–08–10
20
-12
3
/4-14
4.02
FD45–1000–12–12
FD45–1072–12–12
FD45–1063–12–12
21
1-111/2
4.88
FD45–1000–16–16
FD45–1072–16–16
FD45–1063–16–16
22
-16
/8-27 /4-18 /8-18 /2-14
23 24 Male Half Female Pipe/Non-Valved
-02
1
1.20
.56
FD45–1061–02–02
FD45–1061–02–02
FD45–1061–02–02
25
-04
1
1.37
.75
FD45–1061–04–04
FD45–1061–04–04
FD45–1061–04–04
26
-06
3
1.50
.88
FD45–1061–06–06
FD45–1061–06–06
FD45–1061–06–06
27
-10
1
1.76
1.06
FD45–1061–08–10
FD45–1061–08–10
FD45–1061–08–10
28
-12
3
/4-14
2.00
1.31
FD45–1061–12–12
FD45–1061–12–12
FD45–1061–12–12
29
1-111/2
2.43
1.62
FD45–1061–16–16
FD45–1061–16–16
FD45–1061–16–16
30
-16
/8-27 /4-18 /8-18 /2-14
31
Will not operate with valved coupling halves.
32
No valve actuator.
Female Half Female Pipe/Non-Valved
-02
1
1.81
.96
.75
-04
1
2.22 1.13
.81
FD45–1047–04–04
FD45–1172–04–04
FD45–1207–04–04
34
-06
3
2.45 1.38 1.06
FD45–1047–06–06
FD45–1172–06–06
FD45–1207–06–06
35
-10
1
2.86 1.69 1.31
FD45–1047–08–10
FD45–1172–08–10
FD45–1207–08–10
36
-12
3
3.40 2.06 1.62
FD45–1047–12–12
FD45–1172–12–12
FD45–1207–12–12
37
4.02 2.44 2.00
FD45–1047–16–16
FD45–1172–16–16
FD45–1207–16–16
38
-16
/8-27 /4-18 /8-18 /2-14 /4-14 1
1-11 /2
FD45–1047–02–02
FD45–1172–02–02
FD45–1207–02–02
39
Will not operate with valved coupling halves. No valve actuator.
40
Repair Kit Each kit will repair one male or female half.
33
41 -02
FF013–02†
FF014–02†
FF015–02†
42
-04
FF013–04
FF014–04
FF015–04
43
-06
FF013–06
FF014–06
FF015–06
44
-10
FF013–10
FF014–10
FF015–10
45
-12
FF013–12
FF014–12
FF015–12
46
-16
FF013–16
FF014–16
FF015–16
47 48
†The –02 coupling size valving is not repairable. This size repair kit contains an interface seal and back-up ring.
49
377
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD45 Steel Complete Coupling Female Pipe/Non-Valved
Coupling Thread Dimensional Data Size Size (P) A 1 B –02
1
2.31
Part Number Line Ref. Buna-N Viton EPR FD45–1044–02–02 FD45–1173–02–02 FD45–1206–02–02 1
–04
1
2.74
FD45–1044–04–04 FD45–1173–04–04 FD45–1206–04–04
2
–06
3
3.04
FD45–1044–06–06 FD45–1173–06–06 FD45–1206–06–06
3
–10
1
3.54
FD45–1044–08–10 FD45–1173–08–10 FD45–1206–08–10
4
–12
3
/4-14
4.02
FD45–1044–12–12 FD45–1173–12–12 FD45–1206–12–12
5
1-111/2
4.88
FD45–1044–16–16 FD45–1173–16–16 FD45–1206–16–16
6
–16
/8-27 /4-18 /8-18 /2-14
7 8 Male Half Female Pipe/Pusher Style Valving
–02
1
1.28
.56 FD45–1046–02–02 FD45–1046–02–02 FD45–1046–02–02
–04
1
1.50
.75 FD45–1046–04–04 FD45–1046–04–04 FD45–1046–04–04 10
–06
3
1.66
.88 FD45–1046–06–06 FD45–1046–06–06 FD45–1046–06–06 11
–10
1
1.93
1.06 FD45–1046–08–10 FD45–1046–08–10 FD45–1046–08–10 12
–12
3
–16
/8-27 /4-18 /8-18 /2-14 /4-14
2.26
1.31 FD45–1046–12–12 FD45–1046–12–12 FD45–1046–12–12 13
1-111/2
2.72
1.62 FD45–1046–16–16 FD45–1046–16–16 FD45–1046–16–16 14 15
Incorporates a pusher device to open mating valved coupling halves.
Female Half Female Pipe/Pusher Style Valving
16 –02
1
1.81
.96
.75 FD45–1045–02–02 FD45–1228–02–02 FD45–1229–02–02 17
–04
1
2.22
1.13
.81 FD45–1045–04–04 FD45–1228–04–04 FD45–1229–04–04 18
–06
3
2.45
1.38
1.06 FD45–1045–06–06 FD45–1228–06–06 FD45–1229–06–06 19
–10
1
2.86
1.69
1.31 FD45–1045–08–10 FD45–1228–08–10 FD45–1229–08–10 20
–12
3
/4-14
3.40
2.06
1.62 FD45–1045–12–12 FD45–1228–12–12 FD45–1229–12–12 21
1-111/2
4.02
2.44
2.00 FD45–1045–16–16 FD45–1228–16–16 FD45–1229–16–16 22
–16
/8-27 /4-18 /8-18 /2-14
23
Incorporates a pusher device to open mating valved coupling halves.
24
Repair Kit Each kit will repair one male or female half.
†The –02 coupling size valving is not repairable. This size repair kit contains an interface seal and back-up ring.
25 –02
FF013–02†
FF014–02†
FF015–02†
26
–04
FF013–04
FF014–04
FF015–04
27
–06
FF013–06
FF014–06
FF015–06
28
–10
FF013–10
FF014–10
FF015–10
29
–12
FF013–12
FF014–12
FF015–12
30
–16
FF013–16
FF014–16
FF015–16
31 32
Accessories Dust Cap
9
33 –02
FD45–1040–02
34
–04
FD45–1040–04
35
–06
FD45–1040–06
36
–10
FD45–1040–10
37
–12
FD45–1040–12
38
–16
FD45–1040–16
39 40
Dust Plug
–02
FD45–1041–02
41
–04
FD45–1041–04
42
–06
FD45–1041–06
43
–10
FD45–1041–10
44
–12
FD45–1041–12
45
–16
FD45–1041–16
46 47
378
Courtesy of Aeroquip.cc
TM
Fluid Transfer & Hydraulic
FD45 Series/Industrial Interchange Series B . . . (Brass) Quick Disconnect Couplings
The FD45 Series brass industrial interchange coupling offers corrosion resistance where steel couplings are unacceptable. This general purpose coupling uses a PUSH-PULLTM latch mechanism.
Flow Data
Dual interface O-Rings in the female half provide • redundant sealing while connected. Brass construction with stainless steel springs for • greater corrosion resistance and fluid compatibility. Industrial interchange coupling conforming dimen• sionally to ISO standard 7241/1 Series B.
PUSH-PULL ball latch design allows quick and easy • connection and disconnection of hose lines. TM
Self-sealing poppet valves provide excellent high and • low pressure sealing.
• Standard seal material – Buna-N, EPR and Viton. Standard body material – Brass with stainless steel • springs and balls.
Physical Characteristics Minimum Burst Pressure Coupling Size –02 –04 –06 –10 –12 –16 –20
Maximum Operating Pressure (psi) 1,000 1,000 1,000 1,000 1,000 1,000 1,000
Connected (psi) 11,000 18,000 12,000 12,000 10,000 8,500 6,000
Disconnected (psi) 12,000 14,000 9,000 6,500 10,000 11,000 6,000
Vacuum (in./Hg.) 28 28 28 28 28 28 28
Rated Flow (gpm) 1 3 6 12 28 50 75
Air Inclusion (cc. max.) .50 .50 2.5 4.0 11.0 18.0 30.0
Fluid Loss (cc. max) .50 .50 1.3 2.8 8.2 16.0 45.0
379
Courtesy of Aeroquip.cc
Fluid Transfer & Hydraulic FD45 Brass
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Coupling Thread Dimensional Data Size Size (P) A B 1
Buna-N
Part Number Viton
EPR
–02
1
/8-27
1.28
.56
FD45–1086–02–02 FD45–1092–02–02 FD45–1153–02–02
1
–04
1
/4-18
1.50
.69
FD45–1086–04–04 FD45–1092–04–04 FD45–1153–04–04
2
–06
3
/8-18
1.66
.88
FD45–1086–06–06 FD45–1092–06–06 FD45–1153–06–06
3
–10
1
/2-14
1.93
1.06
FD45–1086–08–10 FD45–1092–08–10 FD45–1153–08–10
4
–12
3
/4-14
2.26
1.31
FD45–1086–12–12 FD45–1092–12–12 FD45–1153–12–12
5
–16
1-111/2
2.72
1.62
FD45–1086–16–16 FD45–1092–16–16 FD45–1153–16–16
6
–20
11/4-111/2
4.25
2.38
FD45–1086–20–20 FD45–1092–20–20 FD45–1153–20–20
Art is not representative of –20 size. Female Half Female Pipe/Valved
–02
1
/8-27
1.81
.96
.75
FD45–1101–02–02 FD45–1091–02–02 FD45–1156–02–02
9
–04
1
/4-18
2.22
1.13
.81
FD45–1101–04–04 FD45–1091–04–04 FD45–1156–04–04
10
–06
3
/8-18
2.45
1.38 1.06
FD45–1101–06–06 FD45–1091–06–06 FD45–1156–06–06
11
–10
1
/2-14
2.86
1.69 1.31
FD45–1101–08–10 FD45–1091–08–10 FD45–1156–08–10
12
–12
3
/4-14
3.40
2.01 1.62
FD45–1101–12–12 FD45–1091–12–12 FD45–1156–12–12
13
–16
1-111/2
4.02
2.38 1.94
FD45–1101–16–16 FD45–1091–16–16 FD45–1156–16–16
14
–20
11/4-111/2
4.49
2.62 2.38
FD45–1101–20–20 FD45–1091–20–20 FD45–1156–20–20
Will not operate with valved coupling halves. No valve actuator.
Female Half Female Pipe/Non-Valved
Will not operate with valved coupling halves. No valve actuator.
–02
1
/8-27
2.31
FD45–1100–02–02 FD45–1090–02–02 FD45–1157–02–02
17
–04
1
/4-18
2.74
FD45–1100–04–04 FD45–1090–04–04 FD45–1157–04–04
18
–06
3
/8-18
3.04
FD45–1100–06–06 FD45–1090–06–06 FD45–1157–06–06
19
–10
1
/2-14
3.54
FD45–1100–08–10 FD45–1090–08–10 FD45–1157–08–10
20
–12
3
/4-14
4.02
FD45–1100–12–12 FD45–1090–12–12 FD45–1157–12–12
21
–16
1-111/2
4.88
FD45–1100–16–16 FD45–1090–16–16 FD45–1157–16–16
22
–20
11/4-111/2
6.80
FD45–1100–20–20 FD45–1090–20–20 FD45–1157–20–20
†The –02 coupling size valving is not repairable. This size repair kit contains an interface seal and back-up ring.
23 24
–02
1
/8-27
1.20
.56
FD45–1175–02–02 FD45–1175–02–02 FD45–1175–02–02
25
–04
1
/4-18
1.37
.69
FD45–1175–04–04 FD45–1175–04–04 FD45–1175–04–04
26
–06
3
/8-18
1.50
.88
FD45–1175–06–06 FD45–1175–06–06 FD45–1175–06–06
27
–10
1
/2-14
1.76
1.06
FD45–1175–08–10 FD45–1175–08–10 FD45–1175–08–10
28
–12
3
/4-14
2.00
1.31
FD45–1175–12–12 FD45–1175–12–12 FD45–1175–12–12
29
–16
1-111/2
2.43
1.62
FD45–1175–16–16 FD45–1175–16–16 FD45–1175–16–16
30
–20
11/4-111/2
4.25
2.38
FD45–1175–20–20 FD45–1399–20–20 FD45–1400–20–20
Art is not representative of –20 size.
31 32
–02
1
/8-27
1.81
.96
.75
FD45–1176–02–02 FD45–1180–02–02 FD45–1178–02–02
33
–04
1
/4-18
2.22
1.13
.81
FD45–1176–04–04 FD45–1180–04–04 FD45–1178–04–04
34
–06
3
/8-18
2.45
1.38 1.06
FD45–1176–06–06 FD45–1180–06–06 FD45–1178–06–06
35
–10
1
/2-14
2.86
1.69 1.31
FD45–1176–08–10 FD45–1180–08–10 FD45–1178–08–10
36
–12
3
/4-14
3.40
2.01 1.62
FD45–1176–12–12 FD45–1180–12–12 FD45–1178–12–12
37
–16
1-111/2
4.02
2.38 1.94
FD45–1176–16–16 FD45–1180–16–16 FD45–1178–16–16
38
–20
11/4-111/2
4.49
2.62 2.38
FD45–1176–20–20 FD45–1180–20–20 FD45–1178–20–20
Art is not representative of –20 size.
39 40
Repair Kit Each kit will repair one male or female half.
15 16
Art is not representative of –20 size. Male Half Female Pipe/Non-Valved
7 8
Art is not representative of –20 size. Complete Coupling Female Pipe/Valved
Line Ref.
41 –02
FF016–02†
FF017–02†
FF018–02†
42
–04
FF016–04
FF017–04
FF018–04
43
–06
FF016–06
FF017–06
FF018–06
44
–10
FF016–10
FF017–10
FF018–10
45
–12
FF016–12
FF017–12
FF018–12
46
–16
FF016–16
FF017–16
FF018–16
47
–20
FF016–20
FF017–20
FF018-20
48
380
Courtesy of Aeroquip.cc
TM
FD45 Brass
Coupling Thread Dimensional Data Size Size (P) A B 1
Buna-N
Part Number Viton
EPR
Line Ref.
–02
1
2.31
FD45–1174–02–02
FD45–1179–02–02
FD45–1177–02–02
1
–04
1
2.74
FD45–1174–04–04
FD45–1179–04–04
FD45–1177–04–04
2
–06
3
3.04
FD45–1174–06–06
FD45–1179–06–06
FD45–1177–06–06
3
–10
1
3.54
FD45–1174–08–10
FD45–1179–08–10
FD45–1177–08–10
4
–12
3
/4-14
4.02
FD45–1174–12–12
FD45–1179–12–12
FD45–1177–12–12
5
1-111/2
4.88
FD45–1174–16–16
FD45–1179–16–16
FD45–1177–16–16
6
11/4-111/2 6.80
FD45–1174–20–20
FD45–1179–20–20
FD45–1177–20–20
–16 –20
/8-27 /4-18 /8-18 /2-14
Art is not representative of –20 size. Male Half Female Pipe/Pusher Style Valving
7 8 9
–04
1
1.50
–06
3
1.66
.88 FD45–1201–06–06
FD45–1201–06–06
FD45–1201–06–06 11
–10
1
1.93
1.06 FD45–1201–08–10
FD45–1201–08–10
FD45–1201–08–10 12
–12
3
–16
/4-18 /8-18 /2-14
.75 FD45–1201–04–04
FD45–1201–04–04
FD45–1201–04–04 10
/4-14
2.26
1.31 FD45–1201–12–12
FD45–1201–12–12
FD45–1201–12–12 13
1-111/2
2.72
1.62 FD45–1201–16–16
FD45–1201–16–16
FD45–1201–16–16 14 15
Incorporates a pusher device to open mating valved coupling halves.
Female Half Female Pipe/Pusher Style Valving
16 17 –04
1
2.22
1.13
.88 FD45–1203–04–04
FD45–1199–04–04
FD45–1211–04–04 18
–06
3
2.45
1.38
1.06 FD45–1203–06–06
FD45–1199–06–06
FD45–1211–06–06 19
–10
1
2.86
1.69
1.31 FD45–1203–08–10
FD45–1199–08–10
FD45–1211–08–10 20
–12
3
/4-14
3.40
2.01
1.62 FD45–1203–12–12
FD45–1199–12–12
FD45–1211–12–12 21
1-111/2
4.02
2.38
1.94 FD45–1203–16–16
FD45–1199–16–16
FD45–1211–16–16 22
–16
/4-18 /8-18 /2-14
23 Incorporates a pusher device to open mating valved coupling halves.
24
Repair Kit Each kit will repair one male or female half.
†The –02 coupling size valving is not repairable. This size repair kit contains an interface seal and back-up ring.
25 –02
FF016–02†
FF017–02†
FF018–02†
26
–04
FF016–04
FF017–04
FF018–04
27
–06
FF016–06
FF017–06
FF018–06
28
–10
FF016–10
FF017–10
FF018–10
29
–12
FF016–12
FF017–12
FF018–12
30
–16
FF016–16
FF017–16
FF018–16
31
-20
FF016–20
FF017–20
FF018–20
32
Accessories Dust Cap
33 –02
FD45–1040–02
34
–04
FD45–1040–04
35
–06
FD45–1040–06
36
–10
FD45–1040–10
37
–12
FD45–1040–12
38
–16
FD45–1040–16
39
–02
FD45–1041–02
41
–04
FD45–1041–04
42
–06
FD45–1041–06
43
–10
FD45–1041–10
44
–12
FD45–1041–12
45
–16
FD45–1041–16
46
40 Dust Plug
47
381
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Quick Disconnect Couplings
Complete Coupling Female Pipe/Non-Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD45 Series/Industrial Interchange Series B . . . (Stainless Steel)
The FD45 stainless steel is a general purpose industrial interchange coupling available valved or non-valved. Offered in 303/304 grades of stainless steel for excellent corrosion resistance in rugged applications. Industrial interchange coupling conforming dimensionally to ISO standard 7241/1 Series B. Stainless steel construction for greater corrosion resistance and fluid compatibility. PUSH-PULLTM ball latch design allows quick and easy connection and disconnection of hose lines. Self-sealing poppet valves provide excellent high and low pressure sealing. Standard seal material – Buna-N, EPR and Viton. Standard body material – Stainless Steel.
Flow Data
• • • • • •
Physical Characteristics Maximum Operating Pressure Coupling Size –04 –06 –10 –12 –16
Hydraulic (psi) 3,000 1,500 1,500 1,500 1,250
Static (psi) 3,000 1,750 1,750 1,750 1,500
Minimum Burst Pressure (psi) 12,000 12,000 12,000 12,000 12,000
Vacuum (in./Hg.) 28 28 28 28 28
Rated Flow (gpm) 3 6 12 28 50
382
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Air Inclusion (cc. max.) .50 2.5 4.0 11.0 18.0
Fluid Loss (cc. max) .50 1.3 2.8 8.2 16.0
TM
FD45 Stainless Steel Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic Coupling Thread Dimensional Data 1 Size Size (P) A B
Buna-N
Part Number Viton
EPR
Line Ref.
1
1.46
.69 FD45–1004–04–04
FD45–1078–04–04
FD45–1121–04–04
1
–06
3
1.66
.88 FD45–1004–06–06
FD45–1078–06–06
FD45–1121–06–06
2
–10
1
1.89
1.06 FD45–1004–08–10
FD45–1078–08–10
FD45–1121–08–10
3
–12
3
/4-14
2.26
1.31 FD45–1004–12–12
FD45–1078–12–12
FD45–1121–12–12
4
1-111/2
2.72
1.62 FD45–1004–16–16
FD45–1078–16–16
FD45–1121–16–16
–16
/4-18 /8-18 /2-14
5 6 7 8
Female Half Female Pipe/Valved
–04
1
2.22
1.13
.81 FD45–1005–04–04
FD45–1076–04–04
FD45–1122–04–04
9
–06
3
2.45
1.38
1.06 FD45–1005–06–06
FD45–1076–06–06
FD45–1122–06–06
10
–10
1
2.86
1.69
1.31 FD45–1005–08–10
FD45–1076–08–10
FD45–1122–08–10
11
–12
3
/4-14
3.40
2.01
1.62 FD45–1005–12–12
FD45–1076–12–12
FD45–1122–12–12
12
1-111/2
4.02
2.38
2.00 FD45–1005–16–16
FD45–1076–16–16
FD45–1122–16–16
–16
/4-18 /8-18 /2-14
13 14 15 16
Complete Coupling Female Pipe/Valved
–04
1
2.70
FD45–1001–04–04
FD45–1075–04–04
FD45–1120–04–04
17
–06
3
3.04
FD45–1001–06–06
FD45–1075–06–06
FD45–1120–06–06
18
–10
1
3.50
FD45–1001–08–10
FD45–1075–08–10
FD45–1120–08–10
19
–12
3
/4-14
4.02
FD45–1001–12–12
FD45–1075–12–12
FD45–1120–12–12
20
1-111/2
4.88
FD45–1001–16–16
FD45–1075–16–16
FD45–1120–16–16
–16
/4-18 /8-18 /2-14
21 22 23 24
Male Half Female Pipe/Non-Valved
–04
1
1.33
.69 FD45–1062–04–04
FD45–1062–04–04
FD45–1062–04–04
25
–06
3
1.50
.88 FD45–1062–06–06
FD45–1062–06–06
FD45–1062–06–06
26
–10
1
1.72
1.06 FD45–1062–08–10
FD45–1062–08–10
FD45–1062–08–10
27
–12
3
/4-14
2.00
1.31 FD45–1062–12–12
FD45–1062–12–12
FD45–1062–12–12
28
1-111/2
2.43
1.62 FD45–1062–16–16
FD45–1062–16–16
FD45–1062–16–16
–16
/4-18 /8-18 /2-14
29 30 31
Will not operate with valved coupling halves. No valve actuator.
Female Half Female Pipe/Non-Valved
32 –04
1
2.22
1.13
.81 FD45–1053–04–04
FD45–1195–04–04
FD45–1142–04–04
33
–06
3
2.45
1.38
1.06 FD45–1053–06–06
FD45–1195–06–06
FD45–1142–06–06
34
–10
1
2.86
1.69
1.31 FD45–1053–08–10
FD45–1195–08–10
FD45–1142–08–10
35
–12
3
/4-14
3.40
2.01
1.62 FD45–1053–12–12
FD45–1195–12–12
FD45–1142–12–12
36
1-111/2
4.02
2.38
2.00 FD45–1053–16–16
FD45–1195–16–16
FD45–1142–16–16
–16
/4-18 /8-18 /2-14
37 38 39 40
Will not operate with valved coupling halves. No valve actuator.
41
Repair Kit
–04
FF054–04
FF055–04
FF056–04
42
Each kit will repair one male or female half.
–06
FF054–06
FF055–06
FF056–06
43
–10
FF054–10
FF055–10
FF056–10
44
–12
FF054–12
FF055–12
FF056–12
45
–16
FF054–16
FF055–16
FF056–16
46 47 48
383
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Quick Disconnect Couplings
–04
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD45 Stainless Steel Complete Coupling Female Pipe/Non-Valved
Coupling Thread Dimensional Data 1 Size Size(P) A B Buna-N 1 –04 /4-18 2.70 FD45–1052–04–04
Part Number Viton FD45–1194–04–04
Line EPR Ref. FD45–1143–04–04 1
–06
3
3.04
FD45–1052–06–06
FD45–1194–06–06
FD45–1143–06–06
2
–10
1
3.50
FD45–1052–08–10
FD45–1194–08–10
FD45–1143–08–10
3
–12
3
/4-14
4.02
FD45–1052–12–12
FD45–1194–12–12
FD45–1143–12–12
4
1-111/2
4.88
FD45–1052–16–16
FD45–1194–16–16
FD45–1143–16–16
5
–16
/8-18 /2-14
6 7 8 Male Half Female Pipe/Pusher Style Valving
–04
1
1.46
–06
3
–10
1
–12
3
–16
/4-18
.69
FD45–1059–04–04
FD45–1059–04–04
FD45–1059–04–04
1.66
.88
FD45–1059–06–06
FD45–1059–06–06
FD45–1059–06–06 10
1.89
1.06
FD45–1059–08–10
FD45–1059–08–10
FD45–1059–08–10 11
/4-14
2.26
1.31
FD45–1059–12–12
FD45–1059–12–12
FD45–1059–12–12 12
1-111/2
2.72
1.62
FD45–1059–16–16
FD45–1059–16–16
FD45–1059–16–16 13
/8-18 /2-14
9
14 15 16
Incorporates a pusher device to open mating coupling halves
Female Half Female Pipe/Pusher Style Valving
–04
1
2.22 1.13
.81
FD45–1056–04–04
FD45–1197–04–04
FD45–1209–04–04 17
–06
3
2.45 1.38
1.06
FD45–1056–06–06
FD45–1197–06–06
FD45–1209–06–06 18
–10
1
2.86 1.69
1.31
FD45–1056–08–10
FD45–1197–08–10
FD45–1209–08–10 19
–12
3
/4-14
3.40 2.01
1.62
FD45–1056–12–12
FD45–1197–12–12
FD45–1209–12–12 20
1-111/2
4.02 2.38
2.00
FD45–1056–16–16
FD45–1197–16–16
FD45–1209–16–16 21
–16
/4-18 /8-18 /2-14
22 23 Incorporates a pusher device to open mating coupling halves
24
Repair Kit
25
Each kit will repair one male or female half
–04
FF054–04
FF055–04
FF056–04
26
–06
FF054–06
FF055–06
FF056–06
27
–10
FF054–10
FF055–10
FF056–10
28
–12
FF054–12
FF055–12
FF056–12
29
–16
FF054–16
FF055–16
FF056–16
30 31 32
Accessories Dust Cap
Dust Plug
33 –04
FD45–1040–04
34
–06
FD45–1040–06
35
–10
FD45–1040–10
36
–12
FD45–1040–12
37
–16
FD45–1040–16
38
–04
FD45–1041–04
39
–06
FD45–1041–06
40
–10
FD45–1041–10
41
–12
FD45–1041–12
42
–16
FD45–1041–16
43
384
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TM
FD45 Stainless Steel *Fryer Coupling/Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic Coupling Thread Dimensional Data 1 Size Size (P) A B –10
1
/2-14
1.92
Buna-N
1.06
Part Number Viton FD45–1270–08–10
EPR
Line Ref. 1 3 4 5 6 7 8
*Fryer Coupling/Female Half Female Pipe/Valved Silicone Collar on Ball Release Sleeve
–10
1
/2-14
2.86
2.38 1.31
FD45–1267–08–10
9 10 11 12 13 14 15 16
*Special internal Viton seal material approved for use by the National Sanitation Foundation. The fryer coupling uses a silicone collar aiding disconnection with hot fluid applications.
Connecting and disconnecting lines between deep fat fryers and oil recycling units has been made cleaner, safer and quicker with Aeroquip’s new FD45 “Fryer” coupling. Aeroquip’s FD45 “Fryer” coupling is made of stainless steel with Viton* seal material. It has a silicone rubber collar on the sleeve of the female half to provide insulation from high oil temperatures and an excellent gripping surface during connection and disconnection. The coupling has been approved for use by the National Sanitation Foundation.
385
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Quick Disconnect Couplings
2
Fluid Transfer & Hydraulic
The FD48 Series coupling is designed to interchange with Parker Bruning SM-250 couplings.
Flow Data
poppet valves provide excellent high and • Self-sealing low pressure sealing.
Pressure Drop Versus Flow Graph
ball latch design allows quick and easy • PUSH-PULL connection and disconnection of fluid lines. TM
50 45 40 35 30
and plated steel for wear and • Heat-treated corrosion resistance.
25
• 3,000 psi operating pressure. • Standard seal material – Buna-N. seal material – Zinc plated steel with zinc • Standard poppet guides.
20
Pressure Drop In PSI
Quick Disconnect Couplings
FD48 Series/Parker Bruning—SM Interchange
15 10 9 8 7 6 5 4 3
2
1
1
2
3
4
5 6 7 8 9 10
15
20 25 30 35 40 50 60
Gallons Per Minute Flow (Test Fluid MIL-H-5606 Hydraulic Oil At 100˚F.)
Physical Characteristics Maximum Minimum Operating Burst Coupling Pressure Pressure Vacuum Size (psi) (psi) (in./Hg.)
-04
3,000
12,000
28
Rated Air Fluid Flow Inclusion Loss (gpm) (cc. max.) (cc. max.)
3
0.50
1.10
386
Courtesy of Aeroquip.cc
80 100
TM
FD48 Series
Coupling Thread Size Size (P) –04
1
/4-18
Dimensional Data 1 A B 1.45
.75
Part Number Buna-N FD48–1002–04–04
Line Ref. 1 2 3 4 5 6 7 8
Female Half Female Pipe/Valved
–04
1
/4-18
2.01
1.06
.81
FD48–1001–04–04
9 10 11 12 13 14 15 16
Complete Coupling Female Pipe/Valved
–04
1
/4-18
2.69
FD48–1000–04–04
17 18 19 20 21 22 23 24
Accessories Dust Cap/Plug (Fits both male and female halves)
25 –04
FD48–1042–04
26 27 28 29 30 31 32
387
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD49 Series/HTMA Flush Face, Hydraulic Tool
The FD49 Series meets NFPA standard T3.20.15, which was developed in conjuction with HTMA (Hydraulic Tool Manufacturer’s Association).
• • • • • •
Flow Data
Twin-GuardTM sealing system prevents weepage and allows connection and disconnection against pressure up to 500 psi. Dual flush face valving for minimal fluid loss and air inclusion. Tubular valve and sleeve construction for high fluid flow with low pressure drop. Push-to-connect latching for one hand operation. Standard seal material – Teflon channel seal and Buna-N O-Ring backup. Standard body material – Zinc plated steel. Our patented* Twin-GuardTM seal system consists of channel and Buna-N O-Ring seals. The channel seal prevents blowout during connection and disconnection under pressure to 500 psi. The Buna-N ORing seal is a secondary seal eliminating fluid weepage. *Patent Number 5123446
Physical Characteristics Maximum Minimum Operating Burst Coupling Pressure Pressure Vacuum Size (psi) (psi) (in./Hg.)
–06
3,000
9,000
28
Rated Air Fluid Flow Inclusion Loss (gpm) (cc. max.) (cc. max.)
10
.01
.02
388
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TM
FD49 Series
Coupling Size
Thread Size (P)
Dimensional Data 1 A B
2
Part Number Buna-N
–06
3
/8-18
2.62
1.00
FD49–1002–06–06
–06
1
/2-14
2.75
1.06
FD49–1002–08–06
Line Ref. 1 2 3 4 5 6 7 8
Male Half Female SAE O-Ring/Valved
–06
9
/16-18
2.79
1.06
FD49–1004–06–06
–06
3
2.75
1.00
FD49–1004–08–06
/4-16
9 10 11 12 13 14 15 16
Male Half Male SAE O-Ring/Valved
–06
9
/16-18
2.99
1.00
FD49–1057–06–06
–06
3
2.99
1.00
FD49–1057–08–06
/4-16
17 18 19 20 21 22 23 24
Female Half Female Pipe/Valved
–06
3
/8-18
2.74
1.20
–06
1
/2-14
2.85
1.20
1.00
1.06
FD49–1001–06–06
1.06
FD49–1001–08–06
25 26 27 28 29 30 31 32
Female Half Female SAE O-Ring/Valved
–06
3
/4-16
2.82
1.20
1.06
FD49–1005–08–06
33 34 35 36 37 38 39 40
389
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD49 Series Female Half Male SAE O-Ring/Valved
Coupling Thread Size Size (P)
Dimensional Data 1 A B
2
Part Number Buna-N
Line Ref.
–06
9
/16-18
3.22
1.20 1.00 1.06
FD49–1014–06–06
1
–06
3
3.28
1.20 1.00 1.06
FD49–1014–08–06
2
/4-16
3 4 5 6 7 8 Female Half/Heavy Duty Sleeve Female Pipe/Valved
–06
3
/8-18
2.74
1.40 1.00 1.06
FD49–1200–06–06
9
–06
1
/2-14
2.85
1.40
FD49–1200–08–06
10
1.06
11 12 13 14 15 16
Repair Kit
–06
Male Half
FF10019–06
17
–06
Female Half
FF10306–06*
18
Accessories Dust Cover For Standard Coupling
19 –06
FD49–1042–06
20 21 22 23 24 25 26 27
Dust Cover For Heavy Duty Coupling
–06
FD49–1088–06
28 29 30 31 32 33 34 35
* Requires special tool FT1345. Sold separately.
390
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TM
Fluid Transfer & Hydraulic
5100 Series/Low Spill—Connect Under Pressure Quick Disconnect Couplings
The 5100 Series brass coupling with steel tubular valve offers minimum air inclusion and fluid loss. Thread together latch provides connect under pressure capability and vibration resistance. It is not rated for continuous hydraulic impulse applications. (See FD86 on page 414.) Tubular valve construction for virtually no fluid loss during disconnection, reduces environmental and worker safety hazards. Low air inclusion during connection maintains system performance. Available with wing or hex nut configurations. Connect against pressure capability allows connecting of halves even when pressurized up to 500 psi. Steel flange available for accessible bulkhead mounting. Standard seal material – Buna-N, Viton and EPR available upon request. Standard body material – Brass with steel valving components, hex and wing nuts.
Flow Data
• • • • • • •
Physical Characteristics Coupling Dash Size
Coupling Interface Size
Maximum Operating Pressure* (psi connected)
–4 –6 –8 –10 –12 –16 –20 –24
–4 –8 –8 –12 –12 –16 –20 –24
3000 3000 3000 3000 3000 3000 2750 2500
Maximum Operating Pressure (psi disconnected) Male Half Female Half S2 and S4 S5 3000 3000 3000 3000 3000 3000 2500 2500
3000 3000 3000 3000 3000 3000 2750 2000
Vacuum (in./Hg.) 28 28 28 28 28 28 28 28
Rated Flow (gpm) 4 7 7 18 18 40 75 100
Air Inclusion (cc max.)
Fluid Loss (cc max.)
.03 .05 .05 .14 .34 .50 .68 .60
.01 .06 .10 .10 .26 .35 .70 .94
*Minimum burst pressure is equal to three times the maximum operating pressure. Not recommended for continuous hydraulic impulse applications at maximum operating pressures.
391
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Fluid Transfer & Hydraulic For component part number breakdown and service instructions, request bulletin JB41.
Quick Disconnect Couplings
5100 Series Male Half/Less Flange Female Pipe
Coupling Thread Size Size (P)
Each kit will repair male and female halves.
Buna-N
Viton
EPR
Line Ref.
1.88
.90
.69
5100–S2–4B
FD51–1264–04
FD51–1265–04
1
–6
/4-18
2.58 1.07
.94
5100–S2–6B
FD51–1264–06
FD51–1265–06
2
–8
3
/8-18
2.58 1.07
.94
5100–S2–8B
FD51–1264–08
FD51–1265–08
3
–10
1
/2-14
3.11 1.38 1.19
5100–S2–10B
FD51–1264–10
FD51–1265–10
4
–12
3
/4-14
3.11 1.38 1.19
5100–S2–12B
FD51–1264–12
FD51–1265–12
5
1
3.55 1.76 1.56
5100–S2–16B
FD51–1264–16
FD51–1265–16
6
–20
11/4-111/2 3.71 2.10 1.88
5100–S2–20B
FD51–1264–20
FD51–1265–20
7
–24
11/2-111/2 4.12 2.48 2.19
5100–S2–24B
FD51–1264–24
FD51–1265–24
1-11 /2
8
–4
1
/8-27
1.88
.94
5100–S4–4B
9
–6
1
/4-18
2.58 1.07 1.12
5100–S4–6B
10
–8
3
/8-18
2.58 1.07 1.12
5100–S4–8B
11
–10
1
/2-14
3.11 1.38 1.62
5100–S4–10B
12
–12
3
/4-14
3.11 1.38 1.62
5100–S4–12B
13
1
1-11 /2
.90
3.55 1.76 1.88
5100–S4–16B
14
–20
11/4-111/2 3.71 2.10 2.12
5100–S4–20B
15
–24
11/2-111/2 4.12 2.48 2.50
5100–S4–24B
16
–4
1
/8-27
1.97 3.03
.56
5100–S5–4B
FD51–1266–04
FD51–1268–04
17
–6
1
/4-18
2.37 3.44
.76
5100–S5–6B
FD51–1266–06
FD51–1268–06
18
–8
3
/8-18
2.37 3.44
.76
5100–S5–8B
FD51–1266–08
FD51–1268–08
19
–10
1
/2-14
3.09 4.06 1.16
5100–S5–10B
FD51–1266–10
FD51–1268–10
20
–12
3
/4-14
3.09 4.06 1.16
5100–S5–12B
FD51–1266–12
FD51–1268–12
21
1
3.67 4.38 1.44
5100–S5–16B
FD51–1266–16
FD51–1268–16
22
–20
11/4-111/2 3.98 5.19 1.78
5100–S5–20B
FD51–1266–20
FD51–1268–20
23
–24
11/2-111/2 4.02 5.31 2.00
5100–S5–24B
FD51–1266–24
FD51–1268–24
1-11 /2
24
–4
1
/8-27
2.10 1.32
.56 1.19
5110–S5–4B
FD51–1267–04
FD51–1269–04
25
–6
1
/4-18
2.40 1.53
.76 1.38
5110–S5–6B
FD51–1267–06
FD51–1269–06
26
–8
3
/8-18
2.40 1.53
.76 1.38
5110–S5–8B
FD51–1267–08
FD51–1269–08
27
–10
1
/2-14
3.07 1.98 1.16 1.75
5110–S5–10B
FD51–1267–10
FD51–1269–10
28
–12
3
/4-14
3.07 1.98 1.16 1.75
5110–S5–12B
FD51–1267–12
FD51–1269–12
29
1
3.68 2.41 1.44 2.12
5110–S5–16B
FD51–1267–16
FD51–1269–16
30
–20
11/4-111/2 4.00 2.81 1.78 2.50
5110–S5–20B
FD51–1267–20
FD51–1269–20
31
–24
11/2-111/2 4.10 3.10 2.00 2.75
5110–S5–24B
FD51–1267–24
FD51–1269–24
1-11 /2
32
–4
1
/8-27
3.20
5101–4B
FD51–1270–04
FD51–1272–04
33
–6
1
/4-18
4.11
5101–6B
FD51–1270–06
FD51–1272–06
34
–8
3
/8-18
4.11
5101–8B
FD51–1270–08
FD51–1272–08
35
–10
1
/2-14
5.21
5101–10B
FD51–1270–10
FD51–1272–10
36
–12
3
/4-14
5.21
5101–12B
FD51–1270–12
FD51–1272–12
37
–16
Repair Kit
2
/8-27
–16
Complete Coupling Less Flange/With Wing Nut/ Female Pipe
1
1
–16
Female Half/Hex Nut Female Pipe
B
1
–16
Female Half/Wing Nut Female Pipe
A
–4
–16
Male Half/With Flange Female Pipe
Part Number
Dimensional Data
1
5.98
5101–16B
FD51–1270–16
FD51–1272–16
38
–20
11/4-111/2 6.31
1-11 /2
5101–20B
FD51–1270–20
FD51–1272–20
39
–24
11/2-111/2 6.52
5101–24B
FD51–1270–24
FD51–1272–24
40
–4
FF098–04
FF095–04
FF097–04
41
–6, –8
FF098–08
FF095–08
FF097–08
42
–10, –12
FF098–12
FF095–12
FF097–12
43
–16
FF098–16
FF095–16
FF097–16
44
–20
FF098–20
FF095–20
FF097–20
45
–24
FF098–24
FF095–24
FF097–24
46
392
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TM
Fluid Transfer & Hydraulic For component part number breakdown and service instructions, request bulletin JB41.
5100 Series
Complete Coupling Less Flange/With Hex Nut/ Female Pipe
Complete Coupling With Flange/With Hex Nut/ Female Pipe
Part Number
Dimensional Data A
B
1
2
Buna-N
Viton
EPR
Line Ref.
–4
1
3.24
5100–4B
1
–6
1
4.11
5100–6B
2
–8
3
4.11
5100–8B
3
–10
1
5.21
5100–10B
4
–12
3
/8-27 /4-18 /8-18 /2-14 /4-14
5.21
5100–12B
5
–16
1-111/2
5.99
5100–16B
6
–20
11/4-111/2
6.33
5100–20B
7
–24
11/2-111/2
6.54
5100–24B
8
–4
1
3.20
5111–4B
FD51–1271–04
FD51–1273–04
9
–6
1
4.11
5111–6B
FD51–1271–06
FD51–1273–06
10
–8
3
4.11
5111–8B
FD51–1271–08
FD51–1273–08
11
–10
1
5.21
5111–10B
FD51–1271–10
FD51–1273–10
12
–12
3
/8-27 /4-18 /8-18 /2-14 /4-14
5.21
5111–12B
FD51–1271–12
FD51–1273–12
13
–16
1-111/2
5.98
5111–16B
FD51–1271–16
FD51–1273–16
14
–20
11/4-111/2
6.31
5111–20B
FD51–1271–20
FD51–1273–20
15
–24
11/2–-111/2 6.52
5111–24B
FD51–1271–24
FD51–1273–24
16
–4
1
3.20
5110–4B
17
–6
1
4.11
5110–6B
18
–8
3
4.11
5110–8B
19
–10
1
5.21
5110–10B
20
–12
3
/8-27 /4-18 /8-18 /2-14 /4-14
5.21
5110–12B
21
–16
1-111/2
5.98
5110–16B
22
–20
11/4-111/2
6.31
5110–20B
23
–24
11/2-111/2
6.52
5110–24B
24
Repair Kit
–4
FF098–04
FF095–04
FF097–04
25
Each kit will repair male and female halves.
–6, –8
FF098–08
FF095–08
FF097–08
26
–10, –12
FF098–10
FF095–10
FF097–10
27
–16
FF098–16
FF095–16
FF097–16
28
–20
FF098–20
FF095–20
FF097–20
29
–24
FF098–24
FF095–24
FF097–24
30
Accessories Dust Cap with Chain**
Dust Plug with Chain**
Dust Cap with Chain
Dust Plug with Chain
6 Bolt Flange
31
–4
5100–S7–5
5100–S9–5
32 33
–6, –8
5100–S7–8
5100–S9–8
–10, –12
5100–S7–12
5100–S9–12
34
–16
5100–S7–16
5100–S9–16
35
–20
5100–S7–20
5100–S9–20
36
–24
5100–S7–24
5100–S9–24
37 38 39
6 Bolt Flange*
–4
.201
1.44
150–22–5
40 41
–6, –8
.201
1.69
150–22–8
–10, –12
.201
2.12
150–22–12
42
–16
.201
2.38
150–22–16
43
–20
.201
2.62
150–22–20
44
–24
.201
3.25
5100–22–24S
45
*6 Bolt Flange-holes equally spaced. (See “A” for bolt hole diameter, and “B” for bolt circle diameter). **To order caps and plugs without chain, order cap by part number 5100-32-(size) and plug by part number 5100-41-(size).
393
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Quick Disconnect Couplings
Complete Coupling With Flange/With Wing Nut/ Female Pipe
Coupling Thread Size Size (P)
Fluid Transfer & Refrigerant
The 5400 Series is designed for air conditioning, refrigerant, gaseous and fluid transfer applications. Brazed or threaded end connections for versatility of installation on tubing or hose. Tubular valve construction for low fluid loss and air inclusion. Thread together design allows connection and disconnection against pressure. Lock washer and jam nut standard for optional bulkhead mounting. Standard seal material – Neoprene. Standard adapter material – Steel or Brass. Standard body material – Zinc plated steel.
• • • • • • •
Flow Data Pressure Drop Versus Flow Graphic
Pressure Drop in PSI
Quick Disconnect Couplings
5400 Series/Low Air Inclusion Refrigerant
Gallons Per Minute Flow (Test Fluid MIL-H-5606 Hydralic Oil At 100° F)
Physical Characteristics Coupling Dash Size –4 –8 –12 –16
Maxium Operating Pressure (psi connected) 3000 1750 700 700
Minimum Burst Pressure (psi connected) 9000 5200 2100 2100
Maximum Operating Pressure (psi disconnected) Male Half 2500 1750 800 700
Female Half 500 400 400 300
Vacuum (in./Hg.) 28 28 28 28
394
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Rated Flow (gpm) 2 14 35 75
Air Inclusion (cc max.) .10 .10 .30 .50
Fluid Loss (cc max.) .05 .10 .10 .20
TM
5400 Series
Coupling Thread Tube Size Size (P) O.D Size
Part Number
Dimensional Data A
B
1
2
3
Neoprene
Line Ref.
–4
1.08
.83
.75
5400–S2–4
1
–8
1.37 1.25
1.13
5400–S2–8
2
–12
1.74 1.83
1.63
5400–S2–12
3
–16
1.83 2.10
1.88
5400–S2–16
4 5 6 7 8
Female Half No adapter
–4
1.13
.83
.63
.75
5400–S5–4
9
–8
1.63 1.31
1.00
1.19
5400–S5–8
10
–12
2.15 1.80
1.38
1.63
5400–S5–12
11
–16
2.37 2.24
1.75
2.00
5400–S5–16
12 13 14 15 16
Male Half SAE 37° (JIC)
–4
7
/16-20
1.88
.83
.75
.63
5410–S17–4–4
17
–4
9
/16-18
1.89
.83
.75
.63
5410–S17–6–4
18
–8
9
/16-18
2.18 1.25
1.13
1.00
5410–S17–6–8
19
–8
3
/4-16
2.28 1.25
1.13
1.00
5410–S17–8–8
20
–12
7
/8-14
2.75 1.83
1.63
1.38
5410–S17–10–12
21
–12
11/16-12
2.86 1.83
1.63
1.38
5410–S17–12–12
22
–16
15/16-12
2.99 2.10
1.88
1.75
5410–S17–16–16
23 24
Female Half SAE 37° (JIC)
–4
7
/16-20
1.93
.83
.63
.75
.63
5410–S14–4–4
25
–4
9
/16-18
1.94
.83
.63
.75
.63
5410–S14–6–4
26
–8
9
/16-18
2.43 1.31
1.00
1.19
1.00
5410–S14–6–8
27
–8
3
/4-16
2.53 1.31
1.00
1.19
1.00
5410–S14–8–8
28
–12
7
/8-14
3.16 1.80
1.38
1.63
1.38
5410–S14–10–12
29
–12
11/16-12
3.27 1.80
1.38
1.63
1.38
5410–S14–12–12
30
–16
15/16-12
3.53 2.24
1.75
2.00
1.75
5410–S14–16–16
31 32
Complete Coupling SAE 37° (JIC)
–4
7
/16-20
3.54
5410–4–4
33
–4
9
/16-18
3.56
5410–6–4
34
–8
9
/16-18
4.23
5410–6–8
35
–8
3
/4-16
4.44
5410–8–8
36
–12
7
/8-14
5.33
5410–10–12
37
–12
11/16-12
5.54
5410–12–12
38
–16
15/16-12
5.89
5410–16–16
39 40
Male Half Braze Tubing Adapter
–4
1
/4
1.52
.83
.75
.63
5401–S17–4–4
41
–4
3
/8
1.52
.83
.75
.63
5401–S17–6–4
42
–8
3
/8
1.75 1.31
1.13
1.00
5401–S17–6–8
43
–8
1
/2
1.75 1.31
1.13
1.00
5401–S17–8–8
44
–12
5
/8
2.47 1.80
1.63
1.38
5401–S17–10–12
45
–12
3
/4
2.47 1.80
1.63
1.38
5401–S17–12–12
46
1
2.80 2.24
1.88
1.75
5401–S17–16–16
47
–16
48
395
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Quick Disconnect Couplings
Male Half No Adapter
Fluid Transfer & Refrigerant
Fluid Transfer & Refrigerant
Quick Disconnect Couplings
5400 Series Female Half Braze Tubing Adapter
Coupling Thread Tube Size Size (P) O.D. Size
Dimensional Data 2 1 B .83 .63 .75
Part Number Neoprene
Line Ref.
–4
1
/4
A 1.57
.63
5401–S14–4–4
1
–4
3
/8
1.57
.83
.63
.75
.63
5401–S14–6–4
2
–8
3
/8
2.00
1.31
1.00
1.19
1.00
5401–S14–6–8
3
–8
1
/2
2.00
1.31
1.00
1.19
1.00
5401–S14–8–8
4
–12
5
/8
2.88
1.80
1.38
1.63
1.38
5401–S14–10–12
5
–12
3
/4
2.88
1.80
1.38
1.63
1.38
5401–S14–12–12
6
1
3.34
2.24
1.75
2.00
1.75
5401–S14–16–16
7
–16
3
8 Complete Coupling
–4
1
/4
2.82
5401–4–4
9
–4
3
/8
2.82
5401–6–4
10
–8
3
/8
3.37
5401–6–8
11
–8
1
/2
3.37
5401–8–8
12
–12
5
/8
4.76
5401–10–12
13
–12
3
/4
4.76
5401–12–12
14
1
5.52
5401–16–16
15
–16
16 Dust Cap with Gasket
Accessories Dust Cap
Dust Plug
–4
Dust Plug with Gasket
5400–S6–4
5400–S8–4
17 18
–8
5400–S6–8
5400–S8–8
19
–12
5400–S6–12
5400–S8–12
20
–16
5400–S6–16
5400–S8–16
21 22 23 24 25
Adapter SAE 37° (JIC)
O-Ring Required
O-Ring
Brass
Hose Fitting SAE 100R5†
O-Ring Required
26
–4
7
1
22546–12
202220–4–4B
202220–4–4S
27
–4
9
3
22546–12
202220–6–4B
202220–6–4S
28
–8
9
/16-18
3
22546–17
202220–6–8B
202220–6–8S
29
–8
3
/4-16
1
22546–17
202220–8–8B
202220–8–8S
30
–12
7
22546–23
202220–10–12B
202220–10–12S
31
/4
22546–23
202220–12–12B
202220–12–12S
32
1
22546–28
202220–16–16B
202220–16–16S
33
/16-20 /16-18
/4 /8 /8 /2
/8-14
5
–12
11/16-12
3
–16
13/16-12
/8
Brass
Adapter–Braze
O-Ring Required
Steel
–4
1
–8
7
34
/2-20
1
22546–12
202208–4–4B
35
/8-20
1
22546–17
202208–8–8B
36
–12
11/4-18
5
22546–23
202208–10–12B
37
–16
119/32-20
7
22546–28
202208–14–16B
38
/4 /2 /8 /8
Hose Size
D
39
–4
1
/2-20
–4
.92
22546–12
487–4–4S
40
–4
1
/2-20
–6
.96
22546–12
487–4–6S
41
–8
7
/8-20
–6
.96
22546–17
487–8–6S
42
–8
7
/8-20
–8
1.06
22546–17
487–8–8S
43
1
–12
1 /4-18
–10
1.07
22546–23
487–12–10S
44
–16
119/32-20
–16
1.01
22546–28
487–16–16S
45
†Additional dash styles available.
396
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TM
Fluid Transfer & Refrigerant
Assembly Instructions/Component Part Numbers
Typical Female Coupling Half (S5)
Assembly Instructions Steps: 1. After tubing or hose has been connected to adapters 1 and 12 , install O-Rings 2 and 11 † on adapters. Be sure O-Rings are not twisted. 2. Oil O-Rings 2 and 11 liberally with system fluid to prevent them from scuffing and tearing when coupling body is threaded on adapter. 3. S2 Half—Lubricate poppet face with system fluid. Insert poppet valve assembly 3 into body 4 . Tighten body 4 on adapter 1 . After body and adapter make metal-to-metal contact, tighten by rotating body 4 1/8” with respect to adapter 1 o r torque per table value. S5 Half—Oil O-Ring 9 † liberally with system fluid. Insert valve and sleeve assembly 10 into body 8 . Tighten body 8 on adapter 12 . After body and adapter make metal-to-metal contact, tighten by rotating body 8 1/8” with respect to adapter 12 or torque per table value. 4. Coupling Connection—Lubricate gasket seal 5 on 5400S2 half with system fluid. Thread union nut 8 on 5400S2 half. Tighten union nut to torque values shown in Table. Be sure S2 and S5 bodies do not rotate during connection.
Bulkhead Mounting––S2 Half Install lock washer 6 on S2 half. Insert S2 half through bulkhead, and tighten jam nut 7 so that lock washer teeth are fully compressed. NOTE: Lock washer 6 must be between hex of S2 half and bulkhead.
Maximum Bulkhead Thickness Coupling Size –4 –8 –12 –16
Lock Washer Installed .206 .136 .232 .101
Lock Washer Not Used .256 .203 .292 .161
Torque Values Recommended torque values in ft. lbs., are listed below. Dash Size –4 –8 –12 –16
Adapter to Body Braze Type Non-braze Type or Aluminum Steel or Brass 6–8 12–15 15–20 35–45 35–40 45–55 50–60 55–65
S2 Half to S5 Half 10–12 35–37 45–47 65–67
†IMPORTANT: Generous lubrication is required for all gaskets and O-Rings. Use refrigeration oil only when used in refrigerant system.
Component Part Numbers Item No. 1 2 3 4 5 6 7 8 9 10 11 12
Dash Size→ O.D. Tube Size→ Typical Male Half Tubing Adapter O-Ring Poppet Valve Assembly Body Gasket Seal Lock Washer Jam Nut Typical Female Half Union Nut and Body Assembly O-Ring Valve and Sleeve Assembly O-Ring Tubing Adapter
–4 1
/4”–3/8”
–8 1
/4”–5/8”
–12 5
/8”–7/8”
–16 7
/8”–13/8”
202208–*–4 22546–12 5400–S20–4 5400–17–4 22008–4 5400–54–4S 5400–53–4S
202208–*–8 22546–17 5400–S20–8 5400–17–8 22008–8 5400–54–8S 5400–53–8S
202208–*–12 22546–23 5400–S20–12 5400–17–12 22008–12 5400–54–12S 5400–53–12S
202208–*–16 22546–28 5400–S20–16 5400–17–16 22008–16 5400–54–16S 5400–53–16S
5400–S16–4 22546–10 5400–S19–4 22546–12 202208–*–4
5400–S16–8 22546–112 5400–S19–8 22546–17 202208–*–8
5400–S16–12 22546–116 5400–S19–12 22546–23 202208–*–12
5400–S16–16 22546–214 5400–S19–16 22546–28 202208–*–16
Line Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
*Specify O.D. Tubing size of adapter required in 16th of an inch. Example: –4 coupling with 3/8” O.D. tubing is 6/16 or –6. Part number is then 202208–6–4.
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397
Quick Disconnect Couplings
Typical Male Coupling Half (S2)
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
5600 Series/Industrial Interchange (Series A)
The 5600 Series general purpose coupling features a PUSH-PULLTM latch and poppet valving in a low profile design. It is a favorite in North America and abroad.
• • • • • •
Flow Data
PUSH-PULLTM ball latch design allows quick and easy connection and disconnection of fluid lines. Self-sealing poppet valve provides excellent high and low pressure sealing. Conforms dimensionally to ISO standard 7241/1 Series A. Streamlined valving provides minimum pressure drop. Standard seal materials – Buna-N, EPR and Viton. Standard body material – Zinc plated steel with Zinc poppet guides. (Brass poppet guide in –04 size.)
Physical Characteristics Maximum Minimum Operating Burst Air Fluid Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–04 –06 –10 –12 –16
398
5,000 4,000 4,000 4,000 4,000
15,000 12,000 12,000 12,000 12,000
28 28 28 28 28
1 6 12 28 50
.50 1.5 2.8 10.0 14.2
.50 1.3 2.8 8.2 14.2
RETURN TO CONTENTS PAGE Courtesy of Aeroquip.cc
TM
Fluid Transfer & Hydraulic 5600 Series
Dimensional Data 1 A B
Buna-N
Part Number Viton
EPR
Line Ref.
1
1.17
.56
5602–2–4S
FD56–1062–02–04 5644–2–4S
1
–04
1
1.24
.75
5602–4–4S
FD56–1062–04–04 5644–4–4S
2
–06
3
1.40
.88
5602–6–6S
FD56–1062–06–06 5644–6–6S
3
–10
1
1.89
1.06
5602–8–10S
FD56–1062–08–10 5644–8–10S
4
–10
3
2.03
1.38
5602–12–10S
FD56–1062–12–10 5644–12–10S
5
–12
3
2.28
1.38
5602–12–12S
FD56–1062–12–12 5644–12–12S
6
2.77
1.62
5602–16–16S
FD56–1062–16–16 5644–16–16S
7
–04
–16
/8-27 /4-18 /8-18 /2-14 /4-14 /4-14 1
1-11 /2
8 Female Half Female Pipe/Valved
–04
1
1.81
1.08
.88
5601–2–4S
FD56–1064–02–04 5643–2–4S
9
–04
1
1.81
1.08
.88
5601–4–4S
FD56–1064–04–04 5643–4–4S
10
–06
3
2.15
1.23
1.00
5601–6–6S
FD56–1064–06–06 5643–6–6S
11
–10
1
2.61
1.50
1.19
5601–8–10S
FD56–1064–08–10 5643–8–10S
12
–10
3
2.61
1.50
1.31
5601–12–10S
FD56–1064–12–10 5643–12–10S
13
–12
3
3.25
1.81
1.50
5601–12–12S
FD56–1064–12–12 5643–12–12S
14
3.82
2.10
1.69
5601–16–16S
FD56–1064–16–16 5643–16–16S
15
–16
/8-27 /4-18 /8-18 /2-14 /4-14 /4-14 1
1-11 /2
16 Complete Coupling Female Pipe/Valved
–04
1
2.42
5600–2–4S
FD56–1065–02–04 5642–2–4S
17
–04
1
2.49
5600–4–4S
FD56–1065–04–04 5642–4–4S
18
–06
3
2.80
5600–6–6S
FD56–1065–06–06 5642–6–6S
19
–10
1
3.78
5600–8–10S
FD56–1065–08–10 5642–8–10S
20
–10
3
4.06
5600–12–10S
FD56–1065–12–10 5642–12–10S
21
–12
3
4.46
5600–12–12S
FD56–1065–12–12 5642–12–12S
22
5.54
5600–16–16S
FD56–1065–16–16 5642–16–16S
23
–16
/8-27 /4-18 /8-18 /2-14 /4-14 /4-14 1
1-11 /2
24 Male Half/Female Pipe Non-Valved
–04
1
1.17
.56
FD56–1037–02–04 FD56–1037–02–04 FD56–1037–02–04
25
–04
1
1.24
.75
FD56–1037–04–04 FD56–1037–04–04 FD56–1037–04–04
26
–06
3
1.40
.88
FD56–1037–06–06 FD56–1037–06–06 FD56–1037–06–06
27
–10
1
1.89
1.06
FD56–1037–08–10 FD56–1037–08–10 FD56–1037–08–10
28
–10
3
2.03
1.38
FD56–1037–12–10 FD56–1037–12–10 FD56–1037–12–10
29
–12
3
2.28
1.38
FD56–1037–12–12 FD56–1037–12–12 FD56–1037–12–12
30
2.77
1.62
FD56–1037–16–16 FD56–1037–16–16 FD56–1037–16–16
31
–16
/8-27 /4-18 /8-18 /2-14 /4-14 /4-14 1
1-11 /2
Will not operate with valved coupling halves. No valve actuator.
Female Half/Female Pipe Non-Valved
32 –04
1
1.81
1.08
.88
FD56–1225–02–04 FD56–1207–02–04 FD56–1204–02–04
33
–04
1
1.81
1.08
.88
FD56–1225–04–04 FD56–1207–04–04 FD56–1204–04–04
34
–06
3
2.15
1.23
1.00
FD56–1225–06–06 FD56–1207–06–06 FD56–1204–06–06
35
–10
1
2.61
1.50
1.19
FD56–1225–08–10 FD56–1207–08–10 FD56–1204–08–10
36
–10
3
2.61
1.50
1.31
FD56–1225–12–10 FD56–1207–12–10 FD56–1204–12–10
37
–12
3
3.25
1.81
1.50
FD56–1225–12–12 FD56–1207–12–12 FD56–1204–12–12
38
3.82
2.10
1.69
FD56–1225–16–16 FD56–1207–16–16 FD56–1204–16–16
39
–16
/8-27 /4-18 /8-18 /2-14 /4-14 /4-14 1
1-11 /2
Will not operate with valved coupling halves. No valve actuator.
40
Repair Kit
41
Each kit will repair one male or female half.
–04
FF082–04†
FF092–04†
FF093–04†
42
–06
FF082–06
FF092–06
FF093–06
43
–10
FF082–10
FF092–10
FF093–10
44
–12
FF082–12
FF092–12
FF093–12
45
–16
FF082–16
FF092–16
FF093–16
46
†This size repair kit contains an interface seal and back-up ring.
399
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Coupling Thread Size Size (P)
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
5600 Series Complete Coupling/Non–Valved Female Pipe
Coupling Thread Size Size (P)
Dimensional Data 1 A B
Part Number Viton
Buna-N
EPR
Line Ref.
–04
1
2.42
FD56–1226–02–04 FD56–1208–02–04 FD56–1205–02–04
1
–04
1
2.49
FD56–1226–04–04 FD56–1208–04–04 FD56–1205–04–04
2
–06
3
2.80
FD56–1226–06–06 FD56–1208–06–06 FD56–1205–06–06
3
–10
1
3.78
FD56–1226–08–10 FD56–1208–08–10 FD56–1205–08–10
4
–10
3
4.06
FD56–1226–12–10 FD56–1208–12–10 FD56–1205–12–10
5
–12
3
/4-14
4.46
FD56–1226–12–12 FD56–1208–12–12 FD56–1205–12–12
6
1-111/2
5.54
FD56–1226–16–16 FD56–1208–16–16 FD56–1205–16–16
7
–16
/8-27 /4-18 /8-18 /2-14 /4-14
8 Male Half/Female Pipe Pusher Style Valving
–04
1
1.17
.56
FD56–1125–02–04 FD56–1125–02–04 FD56–1125–02–04
9
–04
1
1.24
.75
FD56–1125–04–04 FD56–1125–04–04 FD56–1125–04–04
10
–06
3
1.40
.88
FD56–1125–06–06 FD56–1125–06–06 FD56–1125–06–06
11
–10
1
1.89
1.06
FD56–1125–08–10 FD56–1125–08–10 FD56–1125–08–10
12
–10
3
2.03
1.38
FD56–1125–12–10 FD56–1125–12–10 FD56–1125–12–10
13
–12
3
/4-14
2.28
1.38
FD56–1125–12–12 FD56–1125–12–12 FD56–1125–12–12
14
1-111/2
2.77
1.62
FD56–1125–16–16 FD56–1125–16–16 FD56–1125–16–16
15
–16
/8-27 /4-18 /8-18 /2-14 /4-14
Incorporates a pusher device to open mating valved coupling halves.
Female Half/Female Pipe Pusher Style Valving
16 –04
1
1.81
1.08
.88
FD56–1123–02–04 FD56–1201–02–04 FD56–1196–02–04
17
–04
1
1.81
1.08
.88
FD56–1123–04–04 FD56–1201–04–04 FD56–1196–04–04
18
–06
3
2.15
1.23
1.00
FD56–1123–06–06 FD56–1201–06–06 FD56–1196–06–06
19
–10
1
2.61
1.50
1.19
FD56–1123–08–10 FD56–1201–08–10 FD56–1196–08–10
20
–10
3
2.61
1.50
1.31
FD56–1123–12–10 FD56–1201–12–10 FD56–1196–12–10
21
–12
3
/4-14
3.25
1.81
1.50
FD56–1123–12–12 FD56–1201–12–12 FD56–1196–12–12
22
1-111/2
3.82
2.10
1.69
FD56–1123–16–16 FD56–1201–16–16 FD56–1196–16–16
23
–16
/8-27 /4-18 /8-18 /2-14 /4-14
Incorporates a pusher device to open mating valved coupling halves.
Female Half/Female Pipe Connect Under Pressure Style
24 –10
1
2.88
1.52
1.06
5651–8–10S
FD56–1070–08–10 565007–8–10S
–10
3
3.30
1.22
1.25
5651–12–10S
FD56–1070–12–10 565007–12–10S
/2-14 /4-14
25 26 27 28 29 30 31 32
Complete Coupling/Female Pipe Connect Under Pressure Style
–10
1
3.89
5650–8–10S
FD56–1071–08–10 565006–8–10S
–10
3
4.45
5650–12–10S
FD56–1071–12–10 565006–12–10S
/2-14 /4-14
33 34 35 36 37 38 39 40
Repair Kit Each kit will repair one male or female half.
† This size repair kit contains an interface seal and back-up ring.
41 –04
FF082–04†
FF092–04†
FF093–04†
42
–06
FF082–06
FF092–06
FF093–06
43
–10
FF082–10
FF092–10
FF093–10
44
–12
FF082–12
FF092–12
FF093–12
45
–16
FF082–16
FF092–16
FF093–16
46
400
Courtesy of Aeroquip.cc
TM
5600 Series
Coupling Thread Size Size (P)
Dimensional Data 1 A B
Buna-N
Part Number Viton
EPR
Line Ref.
–04
7
1.28
.62
5610–4–4S
FD56–1072–04–04 560078–4-4S
1
–06
9
/16-18
1.50
.88
5610–6–6S
FD56–1072–06–06 560078–6–6S
2
–10
3
2.03
1.06
5610–8–10S
FD56–1072–08–10 560078–8–10S
3
–10
7
/8-14
2.08
1.12
5610–10–10S
FD56–1072–10–10 560078–10–10S
4
–10
11/16-12
2.26
1.38
5610–12–10S
FD56–1072–12–10 560078–12–10S
5
–12
11/16-12
2.55
1.38
5610–12–12S
FD56–1072–12–12 560078–12–12S
6
3.10
1.62
5610–16–16S
FD56–1072–16–16 560078–16–16S
–16
/16-20 /4-16
5
1 /16-12
7 8
Female Half Female SAE O-Ring/Valved
–04
7
1.81
1.08
.88
5608–4–4S
FD56–1074–04–04 FD56–1012–04–04
9
–06
9
/16-18
2.11
1.27
1.00
5608–6–6S
FD56–1074–06–06 FD56–1012–06–06
10
–10
3
2.76
1.52
1.19
5608–8–10S
FD56–1074–08–10 FD56–1012–08–10
11
–10
7
/8-14
2.81
1.52
1.19
5608–10–10S
FD56–1074–10–10 FD56–1012–10–10
12
–10
11/16-12
3.00
1.52
1.31
5608–12–10S
FD56–1074–12–10 FD56–1012–12–10
13
–12
11/16-12
3.25
1.84
1.50
5608–12–12S
FD56–1074–12–12 FD56–1012–12–12
14
3.83
2.15
1.88
5608–16–16S
FD56–1074–16–16 FD56–1012–16–16
–16
/16-20 /4-16
5
1 /16-12
15 16
Complete Coupling Female SAE O-Ring/Valved
–04
7
2.53
5606–4–4S
FD56–1075–04–04 FD56–1009–04–04
17
–06
9
/16-18
2.84
5606–6–6S
FD56–1075–06–06 FD56–1009–06–06
18
–10
3
3.78
5606–8–10S
FD56–1075–08–10 FD56–1009–08–10
19
–10
7
/8-14
3.88
5606–10–10S
FD56–1075–10–10 FD56–1009–10–10
20
–10
11/16-12
4.24
5606–12–10S
FD56–1075–12–10 FD56–1009–12–10
21
–12
11/16-12
4.46
5606–12–12S
FD56–1075–12–12 FD56–1009–12–12
22
5.54
5606–16–16S
FD56–1075–16–16 FD56–1009–16–16
–16
/16-20 /4-16
5
1 /16-12
23 24
Male Half Female SAE O-Ring/Non-Valved
Will not operate with valved coupling halves. No valve actuator.
Female Half Female SAE O-Ring/Non-Valved
Will not operate with valved coupling valves. No valve actuator.
–04
7
1.21
.72
.62
FD56–1221–04–04 FD56–1221–04–04 FD56–1221–04–04
25
–06
9
/16-18
1.42
.73
.88
FD56–1221–06–06 FD56–1221–06–06 FD56–1221–06–06
26
–10
3
1.89
1.02
1.06
FD56–1221–08–10 FD56–1221–08–10 FD56–1221–08–10
27
–10
7
/8-14
1.94
1.07
1.12
FD56–1221–10–10 FD56–1221–10–10 FD56–1221–10–10
28
–10
11/16-12
2.12
1.24
1.38
FD56–1221–12–10 FD56–1221–12–10 FD56–1221–12–10
29
–12
11/16-12
2.28
1.21
1.38
FD56–1221–12–12 FD56–1221–12–12 FD56–1221–12–12
30
2.77
1.45
1.62
FD56–1221–16–16 FD56–1221–16–16 FD56–1221–16–16
31 32
–16
/16-20 /4-16
5
1 /16-12
–04
7
1.81
1.08
.88
5691–4–4S
FD56–1233–04–04 FD56–1209–04–04
33
–06
9
/16-18
2.11
1.27
1.06
5691–6–6S
FD56–1233–06–06 FD56–1209–06–06
34
–10
3
2.76
1.52
1.25
5691–8–10S
FD56–1233–08–10 FD56–1209–08–10
35
–10
7
/8-14
2.81
1.52
1.25
5691–10–10S
FD56–1233–10–10 FD56–1209–10–10
36
–10
11/16-12
3.00
1.52
1.38
5691–12–10S
FD56–1233–12–10 FD56–1209–12–10
37
–12
11/16-12
3.25
1.84
1.50
5691–12–12S
FD56–1233–12–12 FD56–1209–12–12
38
4.09
2.15
1.88
5691–16–16S
FD56–1233–16–16 FD56–1209–16–16
–16
/16-20 /4-16
5
1 /16-12
Repair Kit Each kit will repair one male or female half.
† This size repair kit contains an interface seal and back-up ring.
39 40 41
–04
FF082–04†
FF092–04†
FF093–04†
42
–06
FF082–06
FF092–06
FF093–06
43
–10
FF082–10
FF092–10
FF093–10
44
–12
FF082–12
FF092–12
FF093–12
45
–16
FF082–16
FF092–16
FF093–16
46
401
Courtesy of Aeroquip.cc
Quick Disconnect Couplings
Male Half Female SAE O-Ring/Valved
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
5600 Series Complete Coupling Female SAE O-Ring/Non-Valved
Coupling Thread Dimensional Data Size Size (P) A B 1
Part Number Viton
Buna-N
EPR
–04
7
/16-20
2.53
5690–4–4S
FD56–1234–04–04 FD56–1210–04–04
1
–06
9
/16-18
2.84
5690–6–6S
FD56–1234–06–06 FD56–1210–06–06
2
–10
3
/4-16
3.78
5690–8–10
FD56–1234–08–10 FD56–1210–08–10
3
–10
7
/8-14
3.88
5690–10–10S
FD56–1234–10–10 FD56–1210–10–10
4
–10
1
1 /16-12
4.24
5690–12–10S
FD56–1234–12–10 FD56–1210–12–10
5
–12
11/16-12
4.46
5690–12–12S
FD56–1234–12–12 FD56–1210–12–12
6
–16
15/16-12
5.54
5690–16–16S
FD56–1234–16–16 FD56–1210–16–16
7 8
Will not operate with valved coupling halves.
Female Half/Female SAE O-Ring Connect Under Pressure
Line Ref.
–10
3
/4-16
2.88 1.52 1.06
5668–8–10S
FD56–1081–8–10
–10
7
/8-14
3.19 1.52 1.12
5668–10–10S
FD56–1081–10–10 565015–10–10S
10
11/16-12
3.38 1.52 1.38
5668–12–10S
FD56–1081–12–10 565015–12–10S
11
–10
565015–8–10S
9
12 13 14 15 16 Complete Coupling/Female SAE O-Ring Connect Under Pressure
–10
3
/4-16
3.88
5667–8–10S
FD56–1082–8–10
–10
7
/8-14
4.25
5667–10–10S
FD56–1082–10–10 565014–10–10S
18
11/16-12
4.62
5667–12–10S
FD56–1082–12–10 565014–12–10S
19
–10
565014–8–10S
17
20 21 22 23 24
Repair Kit Each kit will repair one male or female half.
†This size repair kit contains an interface seal and back-up ring.
25 –04
FF082–04†
FF092–04†
FF093–04†
26
–06
FF082–06
FF092–06
FF093–06
27
–10
FF082–10
FF092–10
FF093–10
28
–12
FF082–12
FF092–12
FF093–12
29
–16
FF082–16
FF092–16
FF093–16
30
Accessories Dust Cap
Dust Plug
Break Away Frame
31 –04
5657–4
32
–06
5657–6
33
–10
5657–10
34
–12
5657–12
35
–16
5657–16
36
–4
5659–4
37
–6
5659–6
38
–10
5659–10
39
–12
5659–12
40
–16
5659–16
41
–10
5603
42 43 44 45 46
402
Courtesy of Aeroquip.cc
TM
Water Blast
FD69 Series/Arc LatchTM—High Pressure Water Blast (10,000 psi) Quick Disconnect Couplings
The FD69 Series “Arc LatchTM” design has a greater surface contact area for long service life in rugged highpressure and water blast applications. The maximum operating pressure is 10,000 psi with 40,000 psi minimum burst pressure. Safety sleeve lock guards against accidental disconnection. Smooth bore “straight through” design for high flow. Heavy duty back-up ring to prevent O-Ring extrusion. Available in plated steel and stainless steel for added corrosion resistance. Standard seal material – Buna-N. Standard body material – Zinc plated steel, Stainless steel.
Flow Data
• • • • • •
Physical Characteristics Coupling Dash Size
–08
Maximum Minimum Operating Burst Air Fluid Pressure Pressure Vacuum Rated Flow Inclusion Loss (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max
10,000
40,000
28
45
–
–
403
Courtesy of Aeroquip.cc
Water Blast FD69 Series
Coupling Thread Thread Dimensional Data Size Size (P) Size(P1) A 1 B
Part Number Buna-N
Viton
EPR
Quick Disconnect Couplings
Steel Male Half/Female Pipe
Line Ref.
1
–08
3
1.85
.81 1.64 FD69–1002–06–08
FD69–1002–06–08 FD69–1002–06–08
2
–08
1
2.34 1.30 1.64 FD69–1002–08–08
FD69–1002–08–08 FD69–1002–08–08
3
/8-18 /2-14
4 Stainless Steel –08
1
/2-14
5 2.34 1.30 1.64 FD69–1012–08–08
FD69–1012–08–08 FD69–1012–08–08
6 7 8
Steel Female Half/Female Pipe
9
–08
3
2.13 1.62 1.25 FD69–1001–06–08
FD69–1026–06–08 FD69–1028–06–08
10
–08
1
2.13 1.62 1.25 FD69–1001–08–08
FD69–1026–08–08 FD69–1028–08–08
11
/8-18 /2-14
12 Stainless Steel –08
1
/2-14
13 2.13 1.62 1.25 FD69–1011–08–08
14 15 16
Complete Coupling Female Pipe
Steel
17
–08
1
1
3.43
FD69–1000–080808 FD69–1027–080808 FD69–1029–080808 18
–08
1
3
3.43
FD69–1000–080806 FD69–1027–080806 FD69–1029–080806 19
–08
3
1
2.94
FD69–1000–060808 FD69–1027–060808 FD69–1029–060808 20
–08
3
3
2.94
FD69–1000–060806 FD69–1027–060806 FD69–1029–060806 21
3.43
FD69–1010–080808
/2-14 /2-14 /8-18 /8-18
/2-14 /8-18 /2-14 /8-18
Stainless Steel –08
1
/2-14
1
/2-14
22 23 24
Repair Kit
Female Interface Seal Kit –08
25 FF10166
404
Courtesy of Aeroquip.cc
26
TM
Hydraulic Farm
FD71 Series/Push-to-Connect Farm
Flow Data Pressure Drop versus Flow Graph
Pressure Drop in psi
• • • • •
Quick Disconnect Couplings
The FD71 Series coupling is designed to interchange with male tips made to ISO 5675 specifications. It features one hand push-to-connect latching. The maximum operating pressure is 3,000 psi. Self-sealing poppet valve construction provides reliable leak-free service. Push-to-connect for one-hand operation when sleeve is mounted. Retaining ring groove on female half for bulkhead and break-away frame mounting. Standard seal material – Buna-N. Standard body material – Zinc plated steel with Zinc poppet guide.
Gallons per Minute Flow
Physical Characteristics
(Test Fluid MIL-H-5606 Hydraulic Oil at 100°F)
Maximum Minimum Operating Burst Air Fluid Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–10
3,000
12,000
28
16
2.8
2.8
405
Courtesy of Aeroquip.cc
Hydraulic Farm FD71 Series
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Coupling Thread Size Size (P) –10
1
/2-14
Dimensional Data A
B
C
D
Part Number 1
E
2.05
1.06
Buna-N FD76–1002–08–10
Line Ref. 1 2 3 4 5 6 7 8
Female Half Female Pipe/Valved
–10
1
/2-14
2.74
1.52
1.50
1.41
.20
1.00
FD71–1001–08–10
9 10 11 12 13 14 15 16
Accessories Dust Cap
17 –10
5657–10
18 19 20 21 22 23 24
Dust Plug
–10
5659–10
25 26 27 28 29 30 31 32
Break Away Frame
–10
5603
33 34 35 36 37 38 39 40
406
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TM
Hydraulic Farm
FD72 Series/Connect Under Pressure—Farm Quick Disconnect Couplings
The FD72 Series coupling incorporates special valving allowing connection to a male half under pressure (FD76 Series male). The maximum operating pressure is 3,000 psi.
Flow Data
travel, self-sealing poppet valve construction for • Over connecting to a pressurized male tip. Requires that the
for one-hand operation when sleeve is • Push-to-connect mounted. • Interchanges with ISO 5675 male tips. ring groove on female half for bulkhead and • Retaining breakaway frame mounting. • Standard seal material – Buna-N. body material – Zinc plated steel with zinc pop• Standard pet guide.
Pressure Drop in psi
tractor control valve be actuated to open the flow path and to equalize the pressure.
Physical Characteristics Maximum Minimum Operating Burst Rated Air Coupling Pressure Pressure Vacuum Flow Inclusion
Size
(psi)
(psi)
–10
3,000
12,000
Fluid Loss
(in. Hg.) (gpm) (cc. max.) (cc. max.)
28
16
2.8
2.8
Gallons per Minute Flow (Test Fluid MIL-H-5606 Hydraulic Oil at 100°F)
407
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Hydraulic Farm FD72 Series
Quick Disconnect Couplings
Male Half Female Pipe/Valved
Coupling Size –10
Thread Size (P) 1
/2-14
A
B
Dimensional Data C D E
2.05
1
Part Number Buna-N
Line Ref.
1.06
FD76–1002–08–10
1 2 3 4 5 6 7 8
Female Half Female Pipe/Valved
–10
1
/2-14
3.17 1.52 1.50 1.41
.20 1.00
FD72–1001–08–10
9 10 11 13 14 15 16 17
Accessories Dust Cap
18 –10
5657-10
19 20 21 22 23 24
Dust Plug
–10
5659-10
25 26 27 28 29 30 31 32
Break Away Frame
–10
5603
33 34 35 36 37 38 39 40
408
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TM
Hydraulic Farm
FD70 & FD76 Series/Male Tip—Farm
FD76 ISO
to connect with female couplings on most • Designed older style John Deere farm equipment.
FD70 & FD76 Series
Coupling Size
Deere Male Half Female SAE O-Ring/Ball Valve
–10
Quick Disconnect Couplings
FD70 Deere
Thread Size (P) 3
/4-16
with ISO 5675 used on most farm trac• Interchanges tors found throughout North America and abroad.
Dimensional Data 1 A B 1.96
1.00
Part Number Buna-N
Line Ref.
FD70–1010–08–10
1 2 3 4 5 6 7 8
ISO Male Half Female Pipe/Poppet Valve
–10
1
/2-14
2.05
1.06
FD76–1002–08–10
9 10 11 12 13 14 15 16
ISO Male Half Female SAE O-Ring/Poppet Valve
–10
3
/4-16
2.05
1.00
FD76–1010–08–10
17 18 19 20 21 22 23 24
409
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Bulk Fluid Transfer
Quick Disconnect Couplings
FD83 Series/Identical Half—Dry Break
The FD83 coupling features built-in ball valves for maximum full-flow performance, combined with dry break technology. It’s designed to replace cam locking and/or ball valve type connections. Identical half means you always have the right half in stock and in the field. Unique ball valve arrangement prevents fluid spillage when disconnected. Ball valve provides unobstructed fluid flow for maximum performance. Safety interlocks prevent coupling from being connected or disconnected while either valve is open. 360˚ swiveling permits positioning of valve handles and prevents hose twisting. Dust cap (standard with each coupling) protects coupling interface when not connected. It also houses a spare interface seal. Wide range of end connections and configurations available for ease and flexibility of installation. Temperature: –40°F to +160°F (–40°C to +89°C) Standard seal material – Buna-N. Standard body material – Anodized Aluminum with stainless components.
Flow Data
• • • • • • • • • •
Physical Characteristics Maximum Minimum Operating Burst Air Fluid Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–32
250
750
12
200
15
15
410
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TM
Bulk Fluid Transfer FD83 Series Male SAE O–Ring (straight)
Coupling Thread Dimensional Data 1 Size Size (P) A B –32
21/2-12
4.87
4.15
2.75
Part Number Buna-N
Line Ref.
FD83–1000–32–32
1
3 4 5 6 7 8
Male SAE O–Ring (45°)
–32
21/2-12
6.36
4.15
2.75
FD83–1003–32–32
9 10 11 12 13 14 15 16
Male SAE O–Ring (90°)
–32
21/2-12
5.27
4.15
2.75
FD83–1005–32–32
17 18 19 20 21 22 23 24
Male Pipe NPTF (straight)
–32
2-111/2
5.42
4.15
2.50
FD83–1001–32–32
25 26 27 28 29 30 31 32
Male Pipe NPTF (45°)
–32
2-111/2
6.75
4.15
2.75
FD83–1025–32–32
33 34 35 36 37 38 39 40
411
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Quick Disconnect Couplings
2
Bulk Fluid Transfer FD83 Series
Quick Disconnect Couplings
Male Pipe NPTF (90°)
Coupling Thread Size Size (P) –32
2-111/2
Dimensional Data 1 A B 5.27 4.15 2.75
Part Number Buna-N FD83–1007–32–32
Line Ref. 1 2 3 4 5 6 7 8
Male 37º Flare (straight)
–32
21/2-12
5.73
4.15
2.75
FD83–1008–32–32
9 10 11 12 13 14 15 16
Male 37° Flare (45º)
–32
21/2-12
6.96
4.15
2.75
FD83–1026–32–32
17 18 19 20 21 22 23 24
Male 37° Flare (90º)
–32
1
2 /2-12
5.27
4.15
2.75
FD83–1014–32–32
25 26 27 28 29 30 31 32
Female Pipe NPTF (straight)
–32
2-111/2
5.27
4.15
2.88
FD83–1002–32–32
33 34 35 36 37 38 39 40
412
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TM
Bulk Fluid Transfer FD83 Series
–32
2-111/2
Dimensional Data 1 A B 6.70 4.15 2.88
Part Number Buna-N FD83–1004–32–32
Line Ref. 1 2 3 4 5 6 7 8
Female Pipe NPTF (90°)
–32
2-111/2
5.27
4.15
2.88
FD83–1024–32–32
9 10 11 12 13 14 15 16
Male Cam Lock Adapter (straight)
–32
5.65
4.15
FD83–1032–32–32
17 18 19 20 21 22 23 24
Female Cam Lock Adapter (straight)
–32
8.04
4.15
2.5
FD83–1033–32–32
25 26 27 28 29 30 31 32
Repair Kit –32
Cap Assembly
Face Seal
33
FD83–1040–32
AE18900–076
34 35 36 37 38 39 40
413
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Quick Disconnect Couplings
Female Pipe NPTF (45°)
Coupling Thread Size Size (P)
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD86 Series/5,000 PSI Dry Break—High Impulse
The FD86 Series is a thread together steel coupling offering dry break and high impulse technology and capabilities. The maximum operating pressure is 5,000 psi.
•
Tubular valve and sleeve construction for low fluid loss and air inclusion.
•
Thread together design using wing or hex nut allows connection and disconnection against pressures up to 750 psi.
•
Teflon* back-up rings along with secondary metal-tometal sealing contact provides high impulse capability up to 5,000 psi operating pressure.
•
Acme threads prevent galling and provide ease of connection.
•
Metal-to-metal sealing withstands +2,000°F for ten minutes with no fluid loss (requirement in California for oil field blow-out preventers).
• • •
Steel flange available for bulkhead mounting.
Flow Data
Standard seal material – Buna-N. Standard body material – Zinc plated steel.
*Teflon is a registered trademark of Dupont.
Physical Characteristics Coupling Size
Maximum Operating Pressure (psi)
Minimum Burst Pressure (psi)
–16 –20
5,000 5,000
15,000 15,000
Air Fluid Vacuum Rated Flow Inclusion Loss (in./Hg.) (gpm) (cc. max.) (cc. max.)
28 28
50 75
2.90 4.61
.72 1.0
414
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TM
FD86 Series
Coupling Thread Dimensional Data 1 Size Size (P) A B
Buna-N
Part Number Viton
EPR
–16
15/16-12 4.03 2.11
1.75 FD86–1008–16–16 FD86–1043–16–16 FD86–1053–16–16
–20
15/8-12 4.16 2.48
2.25 FD86–1008–20–20 FD86–1043–20–20 FD86–1053–20–20
Line Ref. 1 2 3 4 5 6 7 8
Female Half Female SAE O-Ring/With Wing Nut
–16
15/16-12 4.62 4.50
1.62 FD86–1010–16–16 FD86–1044–16–16 FD86–1054–16–16
–20
15/8-12 5.22 5.25
2.00 FD86–1010–20–20 FD86–1044–20–20 FD86–1054–20–20 10
9 11 12 13 14 15 16
Complete Coupling Female SAE O-Ring/With Wing Nut
–16
15/16-12 7.36
FD86–1007–16–16 FD86–1061–16–16 FD86–1057–16–16 17
–20
15/8-12 7.81
FD86–1007–20–20 FD86–1061–20–20 FD86–1057–20–20 18 19 20 21 22 23 24
Female Half Female SAE O-Ring/With Hex Nut
–16
15/16-12 4.62 2.81
1.62 FD86–1006–16–16 FD86–1042–16–16 FD86–1052–16–16 25
–20
15/8-12 5.22 3.40
2.00 FD86–1006–20–20 FD86–1042–20–20 FD86–1052–20–20 26 27 28 29 30 31 32
Complete Coupling Female SAE O-Ring/With Hex Nut
–16
15/16-12 7.36
FD86–1005–16–16 FD86–1062–16–16 FD86–1058–16–16 33
–20
15/8-12 7.81
FD86–1005–20–20 FD86–1062–20–20 FD86–1058–20–20 34 35 36 37 38 39 40
415
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Quick Disconnect Couplings
Male Half Female SAE O-Ring
Fluid Transfer & Hydraulic
Fluid Transfer & Hydraulic
Quick Disconnect Couplings
FD86 Series Male Half Female NPTF
Coupling Thread Dimensional Data 1 Size Size(P) A B 1-111/2
–16 –20
Part Number Buna-N
Viton
EPR
Line Ref.
4.40
2.11 1.75 FD86–1002–16–16 FD86–1040–16–16 FD86–1050–16–16
1
11/4-111/2 4.43
2.48 2.25 FD86–1002–20–20 FD86–1040–20–20 FD86–1050–20–20
2 3 4 5 6 7 8
Female Half Female NPTF/With Wing Nut
1
–16
1-11 /2
–20
4.98
4.50 1.62 FD86–1001–16–16 FD86–1039–16–16 FD86–1049–16–16
9
11/4-111/2 5.62
5.25 2.00 FD86–1001–20–20 FD86–1039–20–20 FD86–1049–20–20
10 11 12 13 14 15 16
Complete Coupling Female NPTF/With Wing Nut
1
–16
1-11 /2
–20
8.09
FD86–1000–16–16 FD86–1059–16–16 FD86–1055–16–16
17
11/4-111/2 8.48
FD86–1000–20–20 FD86–1059–20–20 FD86–1055–20–20
18 19 20 21 22 23 24
Female Half Female NPTF/With Hex Nut
1
–16
1-11 /2
–20
4.98
2.81 1.62 FD86–1004–16–16 FD86–1041–16–16 FD86–1051–16–16
25
11/4-111/2 5.62
3.40 2.00 FD86–1004–20–20 FD86–1041–20–20 FD86–1051–20–20
26 27 28 29 30 31 32
Complete Coupling Female NPTF/With Hex Nut
1
–16
1-11 /2
–20
8.09
FD86–1003–16–16 FD86–1060–16–16 FD86–1056–16–16
33
11/4-111/2 8.48
FD86–1003–20–20 FD86–1060–20–20 FD86–1056–20–20
34 35 36 37 38 39 40
Repair Kit
41 Male Half
42
–16
FF10596–16
FF10597–16
FF10598–16
43
–20
FF10596–20
FF10597–20
FF10598–20
44
–16
FF10593–16
FF10594–16
FF10595–16
46
–20
FF10593–20
FF10594–20
FF10595–20
47
Female Half
45
416
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TM
FD86 Series
Fluid Transfer & Hydraulic Coupling Dash Size
Dimensional Size A
B
Part Number Dust Cap with Chain
Dust Plug with Chain
6 Bolt Flange Assembly
Accessories Dust Plug With Chain
1 –16
FD86–1018–16
FD86–1016–16
–20
FD86–1018–20
FD86–1016–20
2 3 4 5 6 7 8 9
6 Bolt Flange Assembly*
–16
.19
2.98
FD86–1035–16
–20
.19
3.50
FD86–1035–20
10 11 12 13 14 15 16 17
*6 Bolt Flange-holes equally spaced. (See “A” for bolt hole diameter, and “B” for bolt circle diameter.)
417
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Quick Disconnect Couplings
Dust Cap With Chain
Line Ref.
Chemical and Fluid Transfer
TO REL
Quick Disconnect Couplings
DryConnectTM/Flush Face Coupling (Stainless Steel) 2S73000
The DryConnect stainless steel series is a general purpose fluid transfer coupling used where no spillage is critical. Dual flush face valving for minimal fluid loss and air inclusion. Tubular valve and sleeve for high fluid flow with low pressure drop. Push-to-connect latching for easy, one hand operation. 303 stainless steel construction for greater corrosion resistance and fluid compatibility. Standard seal materials – Buna-N, EPR and Viton. KalrezTM seals available upon request. Standard body material – 303 grade stainless steel with 302 grade stainless steel spring.
• • • • • •
Flow Data 50 45 40 35 30 25 20 15
10 9 8 7 6 5 4 3
2
1 1
2
3
4
Physical Characteristics Maximum Minimum Operating Burst Air Fluid Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max
–16
150
450
28
20
0.50
0.35
NOTE: Due to the variety of chemicals that these couplings may be used to transfer, the user is responsible to verify compatibility of the coupling body and the seal materials with the chemical being conveyed. CAUTION: Couplings must be checked periodically for leakage, wear, cracks, corrosion, chemical buildup, sticking valves, or other damage. If any of these conditions are evident, the coupling must be replaced.
418
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5
6 7 8 9 10
15
20
30 35 40
50 60
80
100
TM
Chemical & Fluid Transfer
DryConnect Stainless Steel
Coupling Thread Thread Dimensional Data Size Size (P1) Size (P2) A B 1 –16
1-111/2
3.78
2.00
1.62
2S73005
Part Number Viton 2S73000
EPR
Line Ref.
2S73008
1 2 3 4
1
5
B
6 7 8 –16
Female Half Female Pipe/Valved
1
1-11 /2
3/48
2.50
1.62
2S73006
2S73001
2S73009
9 10 11 12 13
1
B
14 15 16 –16
Male Half Tank Mount/Valved
1
1-11 /2
1
2-11 /2
3.88
2.88
2S73011
17 18 19
2
20 21 1
22
B
23 24 Complete Coupling Female Pipe/Valved
–16
1
1-11 /2
6.28
Order Separate Halves
25 26 27 28 29 30 31 32 33
Accessories
–16
Fits Male Half Only
2S73007
2S73002
2S73010
34 35
Brass Pressure/Dust Cap
36 37 38 39 40
419
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Quick Disconnect Couplings
Male Half Female Pipe/Valved
Buna–N
Chemical & Fluid Transfer
Quick Disconnect Couplings
DryConnectTM/Flush Face Coupling (Polypropylene) 2S72000
The DryConnect glass-filled polypropylene coupling offers chemical resistance with reduced weight. This general purpose fluid transfer coupling is used where no spillage is critical. Dual flush face valving for minimal fluid loss and air inclusion. Tubular valve and sleeve for high fluid flow with low pressure drop. Push-to-connect latching for easy, one hand operation. Rugged polypropylene construction for reduced weight and broad fluid compatibility. Standard seal materials – Buna-N, EPR and Viton. Standard body material – Polypropylene with 302 grade stainless springs. Inconel springs available upon request.
Flow Data
• • • • • •
Physical Characteristics Coupling Size
-16
Maximum Mininum Operating Burst Pressure Pressure Vacuum (psi) (psi) (in./Hg.)
60
180
28
Rated Flow (gpm)
20
Air Fliud Inclusion Loss (cc. max.) (cc. max.)
0.50
0.35
NOTE: Due to the variety of chemicals that these couplings may be used to transfer, the user is responsible to verify compatibility of the coupling body and the seal materials with the chemical being conveyed. CAUTION: Couplings must be checked periodically for leakage, wear, cracks, corrosion, chemical buildup, sticking valves, or other damage. If any of these conditions are evident, the coupling must be replaced.
420
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TM
DryConnect Polypropylene Male Half Female Pipe/Valved
Chemical & Fluid Transfer Coupling Thread Dimensional Data Size Size (P) 1 A B -16
1-111/2
3.92
2
2.00
Part Number Viton
Buna-N 2S72005
2S72003
EPR 2S72007
Line Ref. 1 3 4
B
5 6 7 8 -16
Female Half Female Pipe/Valved
1-111/2
3.58 2.68 2.12
2S72004
2S72001
2S72006
9 10 11 12
P
13
B
14 15 16 -16
Complete Coupling Female Pipe/Valved
1-111/2
6.51
Order Separate Halves
17 18 19 20 21 22 23 24
Accessories
-16
Fits Male Half Only
2S73007
2S73002
2S73010
25 26
Brass Pressure/Dust Cap
27 28 29 30 31 32 Tank Mount Adapter Kit
-16
1-111/2
2S75003 (with neoprene gasket)
33 34
P
35 36 37 38 1" Male-to-male Adapter
Nut
Bolt
39
Gasket
40
421
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Quick Disconnect Couplings
2
Diagnostic
Quick Disconnect Couplings
FD90 Series/SAE J1502 Interchange
The FD90 Series diagnostic coupling is designed to connect and disconnect pressure gauges to hydraulic systems, eliminating the need for permanent gauges. The maximum operating pressure is 7,000 psi. Automatic sleeve for one hand push-to-connect operation.
Diagnostic Kit* – FF10000-02
•
face valving provides minimal fluid loss and • Flush low air inclusion. valve design allows connection and • Self-sealing disconnection at 500 psi. range of end configurations for system • Broad accessibility.
• Standard seal material – Buna-N. • Standard seal material – Zinc plated steel.
*Contact Aeroquip for additional information.
Physical Characteristics Maximum Minimum Operating Burst Coupling Pressure Pressure Vacuum Size (psi) (psi) (in./Hg.)
-04
7,000
28,000
28
Rated Air Fluid Flow Inclusion Loss (gpm) (cc. max.) (cc. max.)
.50
0.02
0.10
422
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TM
Diagnostic FD90 Series
Dimensional Data 1 A B
Part Number Buna-N
Part Number with Dust Cap Buna-N
Line Ref.
–04
1
/8-27
1.70
.62
FD90–1034–02–04
FD90–1035–02–04
1
–04
1
/4-18
1.90
.75
FD90–1034–04–04
FD90–1035–04–04
2 3 4 5 6 7 8
Male Half Male SAE O-Ring/Valved
–04
3
–04
7
/16-20
1.58
.62
FD90–1044–04–04
FD90–1004–04–04
10
–04
1
/2-20
1.32
.62
FD90–1044–05–04
FD90–1004–05–04
11
–04
9
/16-18
1.32
.69
FD90–1044–06–04
FD90–1004–06–04
/8-24
1.52
.62
FD90–1044–03–04
FD90–1004–03–04
9
12 13 14 15 16
Male Half Male Pipe/Valved
–04
1
/8-27
1.60
.62
FD90–1012–02–04
FD90–1045–02–04
17
–04
1
/4-18
1.49
.69
FD90–1012–04–04
FD90–1045–04–04
18 19 20 21 22 23 24
Male Half Metric Male O-Ring/Valved
–04
M14x1.5
1.38
.75
FD90–1046–06–04
FD90–1047–06–04
25 26 27 28 29 30 31
Female Half Female Pipe/Valved
–04
1
/8-27
1.95
1.00
.75
FD90–1021–02–04
–04
1
/4-18
2.25
1.00
.75
FD90–1021–04–04
Dust Cap for Male Halves FD90–1040–04
32 33 34 35 36 37 38 39 40
Female Half Female SAE O-Ring/Valved
–04
7
/16-20
2.20
1.00
.75
FD90–1041–04–04
41 42 43 44 45 46 47 48
423
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Quick Disconnect Couplings
Male Half Female Pipe/Valved
Coupling Thread Size Size (P)
A Brief History of “Dry Break” Couplings In the beginning, accessibility and maintenance on fluid systems was very messy, time consuming and expensive. Rigid piping and hose lines, disconnected at the fitting with wrenches, was difficult and caused significant spillage.
Quick Disconnect Couplings were first introduced with an opposed poppet-type valve. This economical valve type reduces spillage drastically, yet it remains measurable in whole cc’s*.
As the number of applications for couplings grew, so did the demand for reduced spillage. Aeroquip responded with the patented tubular valve design which became standard in critical industrial and aerospace applications. Typically, fluid loss is measured in fractions of cc’s per disconnection.
Aeroquip’s 50 years of experience in Quick Disconnect Coupling technology has provided solutions for the world’s most demanding applications. Development of advanced products for aerospace, automotive, refrigeration and a variety of industrial applications offers you state-ofthe-art valving technology with nearly unmeasurable spillage.
*cc = cubic centimeters (28.4 cc = 1 oz.)
424
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Brands whose performance you trust. HI-PAC
TM
TM
TM
HI-IMPULSE Hose
TM
TM
TM
TM
TM
TM TM
Flexmaster Joints
DRYCONNECT TM
TM
TM TM
TM
TM
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AMERICAS INDUSTRIAL DIVISION 1695 Indian Wood Circle, P.O. Box 700, Maumee, OH 43537-0700 Phone: 419-891-5100, Fax: 419-891-7890 http://www.aeroquip.com Specifications subject to change without notice. Aeroquip products are protected by patents internationally.
MET7-1027
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