Minet Conveyor Belt Lace and Super Screw Full PDF catalog catalogue by Murdock Industrial

www.BeltSmart.com Full Line Catalog Revised Feb. 2014

Presented by Murdock Industrial Inc. USA

MLT Rivet fasteners

Proved system with rivets Installation only with a hammer

Simple installation:

Rivet fasteners Belt thickness

1 to 30 mm depending on the type

Min pulley diameter Max. belt strength

20 to 750 mm depending on the type 130 N/mm to 3,500 N/mm depending on the type

Material

Fastener made of galvanized steel or stainless steel with rivets made of cooper or stainless steel alloy.

Hinge material

You can choice between: - Hinge pin in steel or stainless steel - Bare steel cable or stainless steel cable with or without a cap - Polyamide covered steel cable or stainless steel cable.

Installation

By using a hammer.

Packaging

In boxes with 4 complete splices 300 mm long or made in lengths as required up to 3,000 mm in one piece. The rivets are delivered in plastic bag or on strip.

Fastener type Miniprestol Prestol Minibelt G2 Airport G4 Gemini A BR BM CR CM DM E

ACCESSORIES:

Belt thickness up - 2 mm up - 3 mm 2 - 4 mm 2 - 4 mm 3 - 6 mm 3 - 6 mm 3 - 7 mm 5 - 7 mm 6 - 11 mm 7 - 12 mm 8 - 14 mm 8 - 14 mm 9 - 16 mm 14 - 18 mm

Min. pulley Ă&#x2DC;

Max. belt strength

(recommended) 20 mm (30 mm) 25 mm (40 mm) 30 mm (60 mm) 30 mm (60 mm) 35 mm (70 mm) 35 mm (70 mm)

(max. belt tension) 130 N/mm (5 to 8 N/mm) 150 N/mm (8 to 12 N/mm) 200 N/mm (12 to 20 N/mm) 200 N/mm (12 to 20 N/mm) 300 N/mm (15 to 25 N/mm) 350 N/mm (15 to 25 N/mm) 400 N/mm (20 to 40 N/mm) 400 N/mm (20 to 40 N/mm) 630 N/mm (32 to 64 N/mm) 800 N/mm (32 to 80 N/mm) 800 N/mm (40 to 80 N/mm) 1,000 N/mm (50 to 100 N/mm) 1,000 N/mm (50 to 100 N/mm) 1,250 N/mm (63 to 125 N/mm)

60 mm (120 mm) 75 mm (120 mm) 125 mm 125 mm 250 mm 250 mm 300 mm 400 mm

Assembly pin, rivet breaker, rivet holder, rivet cutter

Rivet / meter 240 200 160 160 160 160 160 96 76 96 76 144 160 230

MLT Installation of rivet hinge fasteners Needed tooling: -

T-square Ruler, use for straight cut Utility knife Belt marking pin Callipers to measure belt thickness Rivet hammer Rivet breaker and hand tongs

Fixing with nail rivets : 1.)

Cut the belt at a right angle and choose a fastener between 20 and 50 mm smaller than the belt. Put the fastener in place on the belt and place the assembly pin, and close the fastener by using of a hammer, until the fastener holds on the belt firmly.

2.)

Place a soft piece of wood and if necessary fix the belt on the wood to make the assembly easier. Check the fastener is taken completely to the abutment. After fixing the fastener with a rivet at each end, fasten with a central rivet. Place the rivets intermediary from the outside to the inside.

3.)

Turn over the end of the belt. Replace the piece of wood by a flat thick piece of steel. Cut the rivets near to the fastener. Rivet, in the beginning, with a soft hammering around the rivets, in a way as to penetrate the metal in fasteners hole. Then, tighten the sides of the fastener, hammering firmly.

4.)

Cut the angle with the knife. Join the fasteners. Put the hinge into the fastener. In case of a rigid pin, bend the ends.

1/2

MLT Installation of MINET-NIEKA fasteners Fixing of rivets on plastic strip : 1.)

Hold the strip on the fastener, the rivets in front of the holding holes. Enter half of the rivets, one after the other, with a hammer. When all rivets are entered, finish entering them close to the strip.

2.)

Take off the plastic strip with the help of pincers and turn the ends, pulling parallel with the strip. Finish entering the rivets.

3.)

4.)

Cut the angle with the knife. Join the fasteners. Put the hinge into the fastener. In case of a rigid pin, bend the ends.

2/2

MLT MR fasteners

MR2 fasteners

Fasteners with pre mounted staples. Only one tool made of aluminium and hardened steel with 3 quick exchangeable combs for all types. Installation tool with carrying box

Installation:

MR 1

MR 2

MR 3

Picture

Belt thickness Min. pulley diameter Max. belt tension Material Hinge material (*)

1.5 to 3,2 mm (1/16”-1/8”)

3.0 to 5.0 mm (1/8”-3/16”) 4.8 to 6.4 mm (3/16”-1/4”)

50 mm (2”)

75 mm (3”)

100 mm (4”)

19 N/mm (100 PIW)

30 N/mm (170 PIW)

38 N/mm (200 PIW)

Non-magnetic stainless steel or galvanized steel or magnetic stainless steel (for special application). Polyamide covered stainless steel cable Ø 2,3 mm (0.08”)

Polyamide covered stainless steel cable Ø 3,6 mm (0.141”)

Polyamide covered stainless steel cable Ø 5,1 mm (0.203”)

Installation

By using a hammer tool.

Packaging

Standard boxes each containing complete 4 splices (8 strips + 8 hinge cables + 8 washers) for belt width from 300 mm to 1,500 mm in one piece. Special packaging in boxes with 50 strips 1.2 m long without hinge cable or hinge pins (*) or in length up to 2.75 m long.

ACCESSORIES:

Plastic hammer, Installation tool (minimum 300 mm) with punch. (*) Hinge pin are available on demand

MLT Installation of MR fasteners Needed tools: - T-square and ruler, used for straight cutting; belt marking pin and utility knife - Calipers to measure belt thickness - MR installation tool with one punch, one plastic hammer, one metal hammer, one setting plate and the hinge material of the fastener. Installation procedure: 1.)

2.)

3.)

Cut the belt square. Check the belt thickness in order to ensure the right choice of fastener size (see table in brochure or price list). FIG 1

Depending of the type of fastener select the right comb and put it on the installation tool. Place first strip of MR fastener in installation tool ensuring that the staples are on the top. Insert hinge cable or hinge pin FIG. 2 and put some weight on the belt in order to prevent it from sliding.

Put the belt in the fastener strip. FIG 3 Close the fastener, on both edges first, by hammering with the plastic hammer with moderate force, be careful that the belt stays against the fasteners guides/stoppers. FIG 4

FIG.1

FIG.2

FIG.3

Then close the staples in the center of the belt and then the left and right sides of the belt. The punch drives the staples through the belt and closes them partially under the belt. After that all the staples must be hammered closed. Warning: Never use a metal hammer for the hammering. Donâ&#x20AC;&#x2122;t hammer firmly in order to avoid any damage to the fastener or to the belt fabric! Take care that the belt stays in the right position during installation!

FIG. 4

1/2

MLT Installation of MR fasteners 4.)

Slide the setting plate under the MR fastener. Strike the topside of the fasteners with the metal hammer by hammering on the staples. FIG. 5. This step bends and closes completely the staples. Warning: donâ&#x20AC;&#x2122;t hit the fasteners loops!

FIG. 5 5.)

Mark position of the second strip on opposite side and fix it in the same way as on first side, taking care of the belt alignment.

6.)

Taper the corners of the belt on the trailing edge, and insert the hinge cable or hinge pin. FIG 6. If necessary use two remaining washers to secure the hinge pin (obligatory with hinge cables). FIG 7.

FIG. 6

FIG. 7

2/2

MLT Carded hook fasteners

N° 2

N° 3

N° 4

Carded hook fasteners:  Lacing for transmission and conveyor belts  Easy installation with a vise tool

Belt thickness

N° 2

N° 3

2 - 4 mm

4 - 5 mm

N° 4

N° 5

N° 6

Vise installation tool with fastener

N° 4 ½

5 - 6,5 mm 5 - 6 mm

N° 5

N° 6

N° 7

5 - 6 mm

8 - 10 mm 10 - 12 mm

125 mm

150 mm

(special)

Pulley diameter

50 mm

75 mm

100 mm

175 mm

Material

Fastener made of steel wire or stainless steel wire, mounted on a rigid card. Special Version N° 4 ½: rectangular wire made of high resistance carbon steel (HLE) for Round balers.

Installation

By using a vise installation tool.

Pitch

3,67 mm

Hinge material

3,67 mm

Nylon wire

3,67 mm

Hinge pin

Ø 2.5 mm Ø 2.5 mm Ø 3.0 mm Ø 2,5 mm

3,67 mm

Nylon wire Ø 3.5 mm

Ø 4.0 mm

Packaging

In standard box each containing 6 splices 300 mm long (12 strips + 1 nylon wire 1.8 m long). N° 4 ½ includes 6 hinge pins 300 mm long.

ACCESSORIES:

Vise installation tool 120 mm long

MLT Self-Lock fasteners

(patented)

Top side Self locking hooks !

SL 01 in full size

Can be installed on both sides!

Bottom side Smooth surface !

Fasteners for light duty belts with self locking hooks: ¾ Clamping effect through the lashes ¾ Locking of the hooks in the lashes

Very quick and safe installation !

SL 00

SL 01

SL 02

SL 03

Belt thickness

0.7 to 1.8 mm

1.6 to 2.4 mm

2.3 to 3.5 mm

3.3 to 4.5 mm

Min. pulley Ø

25 mm

40 mm

50 mm

60 mm

12 N/mm

16 N/mm

28 N/mm

35 N/mm

Max. belt tension Material

Stainless steel AISI 316

Non magnetic stainless steel AISI 316 or galvanized steel.

Installation

Buy using a hammer tool.

Hinge material

Stainless steel pin 1,0 mm Ø

Packaging :

In standard boxes each containing 4 splices or in pieces for requested belt width from 300 mm to 3.000 mm in one piece.

ACCESSOIRES :

Installation tool, punch and plastic hammer

Stainless steel pin 1,5 mm Ø or polyamide covered stainless steel cable 1,5 mm Ø

Stainless steel pin 1,8 mm Ø or polyamide covered stainless steel cable 2,1 mm Ø

Stainless steel pin 2,5 mm Ø or polyamide covered stainless steel cable 2,5 mm Ø

MLT Installation of Self-Lock fasteners Needed tooling : - T-square and ruler, use for straight cut; belt marking pin and utility knife - Calipers to measure belt thickness - Self-Lock installation tool with punch and hammer - Gauge pin according to belt thickness

Installation mode : 1.)

2.)

Cut the belt square. Check the belt thickness in order to ensure the right choice of fastener size (see table in brochure or price list). FIG 1

FIG.1

Place first strip of Self-Lock in installation tool ensuring that the hooks are on the top. FIG 2 If you want to install the Self-Lock fastener upside down, you have to turn the belt upside down (recommended side) !

FIG.2

Each element must be placed under a single hole of the tool. FIG 3

Insert gauge pin according to belt thickness (use the hinge pin from the fastener). Tighten fastener and gauge pin with the locking cam (push side “C” or “F” for closing). FIG 4

FIG.3

FIG. 4

Warning : For the SL 03 insert a plate 2 mm thick (i.e. a belt strip) in front of the fastener in order to be sure that the belt stays horizontally. FIG 5

FIG. 5 1/2

MLT Installation of Self-Lock fasteners 3.)

Place belt against fastener guide. Hold the belt by hand or with the holding screws or the spring clips. Close by hammering first the fasteners elements on the edge (1 & 2) with moderate force, checking the belt still be against the fasteners guide. FIG 6 Warning : Donâ&#x20AC;&#x2122;t hammer firmly in order to avoid any damage of the fastener or of the belt fabric ! Take care that the belt keep the right position during working !

FIG. 6

The installation tool help to index rightly the fastener with the belt and keep the closing punch moving vertically in order to ensure that the hooks go correctly in the bridges between the fastener plates.

4.)

Unlock the cam (push side â&#x20AC;&#x17E;Oâ&#x20AC;&#x153;) and take out the installed fastener.

FIG. 7

Mark position of the second strip on opposite side and fix it in the same way as on first side, taking care with the belt alignment. FIG 7

5.)

Relieve the corners of the belt and insert the pin hinge. FIG 8.

FIG. 8

2/2

MLT Flexible PVC & PU lacing

(patented)

Removable splice without any metal pieces and with approx. the same thickness and color as the belt. No rotation axle, high working tension.

Flexible PVC & PU lacing Belt thickness Min. pulley diameter Max. belt tension Material

1,7 to 6,7 mm depending on the type 50 to 250 mm depending on the type 4 to 20 N/mm depending on the type Polyurethane or PVC fabric reinforced and two polyacetal pins. PVC in white, black, grey, green or blue or on request. PU in White FDA 177 2600, green or bleu or on request. Connecting material 2 polyacetal pins 0,9 x 4,7 mm or 1,4 x 4,7 mm. Installation By welding the fastener in the belt with a vulcanizing press after splitting the belt and inserting the fastener between the plies of the belt. Final connection with two polyacetal pins. Packaging Delivered in 1.000 mm length. Can be assembled side by side in order join a wider belt. The Polyacetal pin are available in 10 m rolls. Color table (Standard colors)

Apple green 223

Dark green 235

Azure blue green 157

Petrol blue 180

Sea blue 165

Sky blue 132

White 025

White FDA

Black 310

Felt black 320

Dark grey 340

Light grey 360

White 030 (PU)

Pine green 240 (PU)

Deca blue 115 (PU)

Black315 (PU)

All data sheets and assembly instruction under www.mlt-eu.com

MLT Installation of the flexible PVC- & PU lacing system Needed tooling : - Calipers to measure belt thickness - T-square - Ruler, use for straight cut - Utility knife - Belt marking pin - Belt ply separator machine - Vulcanizing press - Vulcanizing cooling kit - 2 metal pins with square size 4.7 mm x 0.9 mm or 4.7 mm x 1,4 mm and as long as the needed splice

Preliminary modifications to welding press : The press itself needs no modification, providing there is sufficient clearance between the heating platens. It is possible to fit the fastener in the belt between two fiberglass plates, the connecting part of the fastener laying outside the press between the two fiberglass plates. It is more convenient to use between the press heating plates a vulcanizing kit. The upper and lower vulcanizing kit plates, one provided with belt clamps, are equipped with a water cooling circuit lying between two heating transmitter blocks (see figure below). The heating transmitter blocks allow the heat from the platens to be conduct to the parts of the joint where the welding needs to be made in the belt. The cooling circuit is not into direct contact with the heating platens of the press. Cooling is necessary to prevent the central connecting part of the PVC or PU fastener from melting.

Zwischenplatte untere Heizplatte PVC-Presse

Isolierplatte W채rme체bertragungsplatten Wasserk체hlsystem

1/2

MLT Installation of the flexible PVC- & PU lacing system Fitting instruction : 1.)

Preparation : - Carefully measure the thickness of the PVC or PU belt to be joined. - Select the appropriate flexible PVC or PU fastener. - Cut the belt square. - Split the plies 45 mm at each end of the belt, either by hand or using a ply separator. - Cut the fastener to the right length and insert each side into the separated belt ends (see Figure below ). - Fix the fastener with hot points or with some points glue. The belt top cover should overlap the fastener about 2 mm (1/8 â&#x20AC;&#x153;). - Remove a 5 mm strip (1/2â&#x20AC;?) of the lower belt fabric and add a small film to fill the gap (very important for quality!) - yet you can assemble the splice with two metal pins

2.)

Locating the flexible fastener in the press (using the vulcanizing kit) : - Place the belt with the flexible PVC or PU fastener in the vulcanizing kit of the press - Retain in place using belt clamps. - Place a silicon plate or a felt with Teflon on the fastener for a better surface quality - Install the spacers - Insert the top part of the vulcanizing kit and close the press.

3.)

Welding : - Start the water cooling circuit and leave on during the rest of the baking. The welded flexible fastener will retain the characteristics of a normal welded splice.

4.)

Replace pins for stocking and transport

2/2

How to set a PVC/PU splice on textile belt

Area to glue Add 20 mm to the endlesslength of your before cutting it. Open the plies over a distance equal to the width of the splice (about 80 mm). Cut out the central plies over a distance equal to the width of the splice (about 80 mm). Thread in the two stainless steel connecting rods. Apply an appropriate glue on the full thick part of the splice and inside of the belt (about 40 mm). Cut out coating following the profile of the splice teeth. Add a PVC or PU sheet in order to obtain the belt thickness. Proceed the same way on the upper part of the belt. Assemble again the two ends together, introduce again the two connecting rods and put the whole unde

Please note: Use only the lower cooling kit. Possible use of a punch to cut out the teeth.

USE ON MORE THAN 1 METER WIDE BELTS ( and use of small parts ).

12mm

Place the fasteners together with complete fingers ( see drawing above ). Place the stainless stell pins and proceed as usual After welding the fastener in the belt, there will be only a small line between the two fasteners (12 mm long)

Selection PVC or PU fastener PVC fastener STANDARD

THICKIER

Maximum belt Belt tension with pins Belt tension with pins Lower side textile tension with pins in in polyacetal in stainless steel polyacetal

Maximum belt tension with pins in stainless steel

Maximum belt Belt tension with pins Belt tension with pins Lower side textile tension with pins in in polyacetal in stainless steel polyacetal

Maximum belt tension with pins in stainless steel

Belt thickness in mm (1)

Fastener thickness (*)

min. pulley Ă&#x2DC;

Connecting pin

Lower side PVC

1.4 to 1.7

1.7

0.9 x 4.7 mm

PC4 - 15

PC4 - 15 T

4 N/mm

6 N/mm

8 N/mm

1.8 to 2.2

2.2

0.9 x 4.7 mm

PC4 - 20

PC4 - 20 T

4 N/mm

6 N/mm

8 N/mm

14 N/mm

on demand

2.3 to 2.7

2.7

1.4 x 4.7 mm

PC4 - 25

PC4 - 25 T

5 N/mm

7 N/mm

10 N/mm

16 N/mm

PC5 - 25

PC5 - 25 T

6 N/mm

8 N/mm

12 N/mm

20 N/mm

2.8 to 3.2

3.2

1.4 x 4.7 mm

PC4 - 30

PC4 - 30 T

5 N/mm

7 N/mm

10 N/mm

16 N/mm

PC5 - 30

PC5 - 30 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

Lower side PVC

14 N/mm

3.3 to 3.7

3.7

100

1.4 x 4.7 mm

PC5 - 35

PC5 - 35 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

3.8 to 4.2

4.2

100

1.4 x 4.7 mm

PC5 - 40

PC5 - 40 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

4.3 to 4.7

4.7

120

1.4 x 4.7 mm

PC5 - 45

PC5 - 45 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

4.8 to 5.2

5.2

120

1.4 x 4.7 mm

PC5 - 50

PC5 - 50 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

5.3 to 5.7

5.7

120

1.4 x 4.7 mm

PC5 - 55

PC5 - 55 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

3.5 to 4.2

4.3

250

1.4 x 4.7 mm

PC6 - 40

PC6 - 40 T

8 N/mm

12 N/mm

14 N/mm

25 N/mm

4.3 to 4.7

4.8

250

1.4 x 4.7 mm

PC6 - 45

PC6 - 45 T

8 N/mm

12 N/mm

14 N/mm

25 N/mm

4.8 to 5.2

5.3

250

1.4 x 4.7 mm

PC6 - 50

PC6 - 50 T

8 N/mm

12 N/mm

14 N/mm

25 N/mm

5.3 to 5.7

5.8

250

1.4 x 4.7 mm

PC6 - 55

PC6 - 55 T

8 N/mm

12 N/mm

14 N/mm

25 N/mm

5.8 to 6.2

6.3

250

1.4 x 4.7 mm

PC 6 - 60

PC6 - 60 T

8 N/mm

12 N/mm

14 N/mm

25 N/mm

5.8 to 6.7

6.8

250

1.4 x 4.7 mm

PC6 - 65

PC6 - 65 T

8 N/mm

12 N/mm

14 N/mm

25 N/mm

(*) Fastener thickness approx. +0.2 mm with lower side textile

PU Fastener

PU fastener with PVC inside

Maximum belt Belt tension with pins Belt tension with pins Lower side textile tension with pins in in polyacetal in stainless steel polyacetal

Maximum belt tension with pins in stainless steel

Belt thickness in mm (1)

Fastener thickness (*)

min. pulley Ă&#x2DC;

Connecting pin

Lower side PU

1.4 to 1.7

1.7

0.9 x 4.7 mm

PU5 - 15

PU5 - 15 T

4 N/mm

6 N/mm

8 N/mm

1.8 to 2.2

2.2

0.9 x 4.7 mm

PU5 - 20

PU5 - 20 T

4 N/mm

6 N/mm

8 N/mm

2.3 to 2.7

2.7

1.4 x 4.7 mm

PU5 - 25

PU5 - 25 T

5 N/mm

7 N/mm

10 N/mm

2.8 to 3.2

3.2

1.4 x 4.7 mm

PU5 - 30

PU5 - 30 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

3.3 to 3.7

3.7

1.4 x 4.7 mm

on demand

Maximum belt Belt tension with pins Belt tension with pins tension with pins in in polyacetal in stainless steel polyacetal

Maximum belt tension with pins in stainless steel

Lower side PU

Lower side textile

14 N/mm

PC/U4 - 20

PC/U4 - 20 T

4 N/mm

6 N/mm

8 N/mm

16 N/mm

PC/U4 - 25

PC/U4 - 25 T

4 N/mm

6 N/mm

8 N/mm

14 N/mm

PC/U5 - 30

PC/U5 - 30 T

6 N/mm

9 N/mm

12 N/mm

20 N/mm

on demand

14 N/mm 14 N/mm

(*) Fastener thickness approx. +0.2 mm with lower side textile

(1) Belt with profile :

To determine the side of a splice on aprofiled belt, take half measure of the relief out of the belt thickness According to the result, select the fastener you need on the chart above. Ex : 5.5 mm wide PVC belt, 2 mm super grips = 5.5 - 1 = 4.5 Select a PC5 - 45 junction

(2) min. pulley diameter :

the minimum diameter rises 20 mm for fasteners with lower side textile the minimum diameter rises 40 mm for fasteners with both sides textile PVC

Color :

PVC

White 025

Apple green 223

Azure blue-green 157

White 030

Black 310

Dark green 235

Sea blue 165

Pine 240

Petrol blue 180

Blue Deca 115

Sky blue 132

Black 315

Dark gray 340

Light gray 360 Specifics colors on demand

Felt black 320

MLT Pictures of installation of the flexible PVC & PU lacing system

Splitting of belt plies

Insert the Lacing system in the belt with 2 pins

Insert the lacing in the second side of the belt

Cutting of the lacing system according to the belt width

Fix the lacing system with hot points

Turn the belt

1/4

MLT

Remove a strip of the lower belt fabric. Use a metal piece to protect the belt below

Add a small film to fill the gap and fix it with hot points

Open the press

Place the vulcanizing kit in the press

2/4

MLT

Place a felt with Teflon or a silicon plate

Place a felt with Teflon or a silicon plate on the belt

Close the press and start the cooling circuit Follow the instruction of normal belt welding

Place the belt with the flexible PVC or PU lacing system together with spacers. The metal pins must be above the cooling circuit.

Insert the top part of the vulcanizing kit

Open the press after cooling. Remove all accessories and the belt

3/4

MLT

Remove the metal pins only after the belt is cold

Insert the Polyacetal pins

If necessary you should bend the belt to remove the pins more easily.

Remove the spacers and cut the belt properly

4/4

MLT Flexible steel fasteners

Flexible steel fasteners, delivered in standard boxes.

Flexible steel fastener made in stainless steel Belt thickness

Pulley diameter

Max. belt tension

to 1,5 mm

25 mm

4,3 N/mm

N° 001

1,5 to 2,0 mm

25 mm

7,8 N/mm

N° 002

2,0 to 2,5 mm

40 mm

7,8 N/mm

N° 003

2,5 to 3,5 mm

50 mm

8,7 N/mm

N° 00

Flexible steel fastener made in carbon steel Belt thickness

Pulley diameter

Max. belt tension

N° 15

3 to 4,5 mm

65 mm

11,4 N/mm

N° 20

4 to 4,5 mm

75 mm

16,6 N/mm

N° 25

4,5 to 6,5 mm

100 mm

17,5 N/mm

N° 27

6 to 7 mm

130 mm

21 N/mm

N° 35

7 to 8 mm

180 mm

26 N/mm

N° 45

8 to 9,5 mm

230 mm

28 N/mm

N° 55

9,5 to 11 mm

300 mm

30 N/mm

N° 65

11 to 12,5 mm

360 mm

35 N/mm

Hinge material

Grooved stainless steel pin (N° 0 to N° 3) or steel pin (N° 15 to N° 65)

Installation

By using a vise installation tool or only a hammer.

Packaging

Standard boxes with 8, 12 or 16 strips 200 mm, 300 mm or 1.200 mm long depending on the fastener type (see price list). Special length and packaging on request.

MLT Rivet fasteners

Proved system with rivets Installation only with a hammer

Simple installation:

Rivet fasteners Belt thickness

1 to 30 mm depending on the type

Min pulley diameter Max. belt strength

20 to 750 mm depending on the type 130 N/mm to 3,500 N/mm depending on the type

Material

Fastener made of galvanized steel or stainless steel with rivets made of cooper or stainless steel alloy.

Hinge material

You can choice between: - Hinge pin in steel or stainless steel - Bare steel cable or stainless steel cable with or without a cap - Polyamide covered steel cable or stainless steel cable.

Installation

By using a hammer.

Packaging

In boxes with 4 complete splices 300 mm long or made in lengths as required up to 3,000 mm in one piece. The rivets are delivered in plastic bag or on strip.

Fastener type Miniprestol Prestol Minibelt G2 Airport G4 Gemini A BR BM CR CM DM E

ACCESSORIES:

Belt thickness up - 2 mm up - 3 mm 2 - 4 mm 2 - 4 mm 3 - 6 mm 3 - 6 mm 3 - 7 mm 5 - 7 mm 6 - 11 mm 7 - 12 mm 8 - 14 mm 8 - 14 mm 9 - 16 mm 14 - 18 mm

Min. pulley Ă&#x2DC;

Max. belt strength

(recommended) 20 mm (30 mm) 25 mm (40 mm) 30 mm (60 mm) 30 mm (60 mm) 35 mm (70 mm) 35 mm (70 mm)

60 mm (120 mm) 75 mm (120 mm) 125 mm 125 mm 250 mm 250 mm 300 mm 400 mm

Assembly pin, rivet breaker, rivet holder, rivet cutter

Rivet / meter 240 200 160 160 160 160 160 96 76 96 76 144 160 230

MLT Installation of rivet hinge fasteners Needed tooling: -

T-square Ruler, use for straight cut Utility knife Belt marking pin Callipers to measure belt thickness Rivet hammer Rivet breaker and hand tongs

Fixing with nail rivets : 1.)

2.)

3.)

4.)

Cut the angle with the knife. Join the fasteners. Put the hinge into the fastener. In case of a rigid pin, bend the ends.

1/2

MLT Installation of MINET-NIEKA fasteners Fixing of rivets on plastic strip : 1.)

2.)

Take off the plastic strip with the help of pincers and turn the ends, pulling parallel with the strip. Finish entering the rivets.

3.)

4.)

Cut the angle with the knife. Join the fasteners. Put the hinge into the fastener. In case of a rigid pin, bend the ends.

2/2

MLT RV6 fasteners

RV6 fastener

Hammer installation tool

Fastener with pre-mounted staples, delivered in relation to belt width, for mining application.

RV6 fasteners Belt thickness Min. pulley diameter Max. belt strength

6 to 12 mm (7/32 â&#x20AC;&#x201C; 15/32 in.) 230 mm (9/16 in.) 1,050 N/mm (PIW 600)

Material

Fastener made of high tensile plated carbon steel (HLE) with pre-mounted staples made of carbon steel HLE.

Hinge material

You can select between : - stainless steel bare armored cable Ă&#x2DC; 7.0 mm (Standard) - stainless steel polyamide covered armored cable

Installation

Using an open ended hammer tool which allows continuous lacing of wider belts.

Packaging

Standard box with 2 strips for requested belt width up to 1,600 mm in one piece (longer on demand), with or without hinge cable.

ACCESSORIES :

Hammer installation tool 900 mm; 1,050 mm; 1,200 or 1,400 mm long Optional sealing strip available

MLT G 2001 fasteners

G 2001 fastener

Hammer installation tool Hydraulic installation press

Fasteners with pre-mounted staples for high resistance belts, delivered in relation to belt width. Special packaging for Round balers. Vise installation tool

G 2001 fasteners with staples in line Belt thickness

5 to 7 mm (3/16 – 9/32 in.)

Min. pulley diameter Max. belt strength

80 mm

(3 3/16 in.)

650 N/mm (PIW 360)

Material

Fastener made of stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - polyamide covered stainless steel cable Ø 4.0 mm (standard) - stainless steel hinge pin Ø 4.0 mm for Round balers

Installation

Using a vise tool or an open ended hammer tool, which allows continuous lacing. Also with a hydraulic installation press.

Packaging

In standard boxes each containing 4 splices (8 strips + 4 hinge pieces) for requested belt width up to 1,200 mm in one piece (48”). Special box containing 6 complete splices 135 mm long for Round balers belts 150 mm (6”) to 165 mm wide. Special box containing 6 complete splices 165 mm long for Round balers belts 170 to 180 mm wide.

ACCESSORIES :

Vise installation tool 180 mm Hammer installation tool 180 mm or 360 mm Hydraulic installation press 250 mm

INSTALLATION PROCEDURE

MINET 20001 WITH HAMMER TOOL PREPARATION • Insert the loops of the fasteners between the teeth of the comb and push the fasteners strip against the matrix, according to drawing below. • Insert the gauge pin through the comb and the fastener loop

Fig 2

Fig 1

Preparation MINET 2001

• Cut the belt accurately and at right angles. • Insert belt into the fasteners until it touches the comb. • Center the belt.

INSTALLATION For this job, use safety glasses and industrial gloves. STEP 1: At the end the belt, position the punch guide over the 1st fastener, making sure that the guide base is in contact with the fastener. * If undone, slightly hammer strike the guide to insert the staples (Fig 2).

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apm_gb_2001.doc

STEP 2 : MINET 2001 (Fig 3) While holding the drive punch, strike the zone indicated on diagram to close the fastener onthe belt.

(Fig. 3)

STEP 3 : (Fig 4) Strike the piston several times until the staples are firmly seated into the belt.

(Fig. 4)

STEP 4 : (Fig 5) Continue according to flee diagram Nota : For wider belts than the width of the tool, use a longer gauge(on request order)

(Fig. 5) STEP 5 : (Fig 6) * Remove gauge pin. * Return splice and position it on the template *Hammer down the points of staples on the fasteners, avoiding hammering on the loop of the fasteners.

â&#x20AC;˘

(Fig. 6)

RECOMMENDATIONS Clean and lubricate the grooves of the matrix regularely. Make sure that the guide holes are clean, allowing easy introduction of support pillars. MLT Minet Lacing Technology WWW.mlt-eu.com

16/06/2005

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apm_gb_2001.doc

MLT G 2002 fasteners

Agrafes G 2002

Hammer installation tool T 10 H / G 2002

Fasteners with pre-mounted staples for heavy duty belts, delivered in relation to belt width, for mining application.

Hydraulic installation press

G 2002 fasteners with stagger pre-mounted staples Belt thickness Min. pulley diameter Max. belt strength

7,5 to 15 mm (depending on the staple size) (19/64 in. – 19/32 in.) 250 mm (10 in.) 1,400 N/mm (PIW 800)

Material

Fastener made of high tensile plated carbon steel (HLE) with pre-mounted staples made of carbon steel HLE or stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using an open ended hammer tool, which allows continuous lacing of wider belts or a hydraulic installation press.

Packaging

Box with 2 strips for requested belt width up to 1,600 mm (62“) in one piece (longer on demand), without hinge material (separately). Hammer installation tool 1,050 (42”) or 1,200 (48”) or 1,400 mm (56”) Hydraulic installation press 1,200 mm (48”) or more on demand Optional sealing strip available

ACCESSORIES :

MINET G 20002 / TITAN H HAMMER TOOL INSTALLATION PROCEDURE

PREPARATION *

Check the thickness of the belt and select the correct fastener MINET G 2000² n°22 = 7,5 to 9 mm - (19/64’’ to 11/32’’) n° 24 = 9 to 11 mm - (11/32 ’’ to 7/16’’) n° 26 = 11 to 13 mm - (7/16’’ to 1/2’’) n° 28 = 13 to 15 mm - (1/2’’ to 19/32’’) TITAN H n° 20 = 5 to 7.5mm - (3/16’’ to 19/64’’) n° 22 = 7.5 to 9.5 mm - (19/64 ’’ to 3/8’’) n° 24 = 9.5 to 12.5 mm - (3/8’’ to 1/2’’) n° 26 = 12.5 to 14 mm - (1/2’’ to 9/16’’) * Insert the loops of the fasteners between the teeth of the comb according to the enclosed diagram. (Diagram also on the fixing gear). * While slightly lifting the fasteners, insert the gauge pin through the fasteners (Fig. A & A’) Fold the fasteners back. Gauge pin

Sealing strip

Gauge pin

Fig.A’

Fig.A

* Cut the conveyor belt accurately and at right angles. * Insert the belt end into the fasteners until it touches the comb (Fig. B & B’) or sealing strip if there is one for the MINET G 2000² fasteners. Comb Comb

Sealing strip

Fig.B’

Fig.B * Center the belt (Fig. C).

Direction of travel A

GORO2000² =A+7,5mm TITAN H =A+3,5mm

Fig. C MLT Minet Lacing Technology WWW.mlt-eu.com

Rev : 0 07/07/2005 Hammer tool for G2002 + T10H .doc

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Assembly instruction

INSTALLATION (For this job use safety glasses and industrial gloves) * Secure the belt by driving in the staples on each side of the joint and then in the centre. The staples are driven through by the following method. Insert fasteners alternately as per Fig. D * When all the fasteners are installed, remove the gauge pin and inspect the work.

fig. D METHODE Fig. E.

Piston

Bushed support pillars Belt

Step 1 : Position the drive punch over the staples, check that the 3 bushed support pillars are correctly inserted into the guide holes of the template and that the staples are inside the body of the drive punch so that the punch is in contact with the fastener ( Fig. E)

Guide Holes Template Step 2 :

Striking zone

Strike the striking zone with a hammer while holding the drive punch. Check that the fastener is closed and in contact with the belt. Fig. F

Fig. G Fig. F. C ontact

Piston

Step 3 * While holding the drive punch, strike the piston several times until the staples are firmly seated Fig. G.

RECOMMENDATIONS. * Clean and lubricate regularly the grooves of the matrix. * Make sure that the guide holes are clean, allowing easy introduction of support pillars.

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Assembly instruction

MLT G2003 fasteners

Hammer installation tool

Fastener with pre-mounted staples for very heavy duty belts, delivered in relation to belt width, for mining application.

Pneumatic head tool

G 2003 fasteners with pre-mounted staples in line Belt thickness

10 to 14 mm and 14 to 20 mm (depending on the staple size) (13/32 in. – 50/64 in.)

Min. pulley diameter Max. belt strength

500 mm (20 in.) 3,500 N/mm (PIW 2,000)

Material

Fastener made of high tensile plated steel (HLE) with pre-mounted staples made of carbon steel or stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using an open ended tool with a hammer or a pneumatic head which allows continuous lacing of wider belts.

Packaging

Box with 2 strips for requested belt width up to 1,600 mm (62“) in one piece (longer on demand), without hinge material (separately).

ACCESSORIES:

Hammer installation tool 1,200 mm (48”); 1,400 mm (56”) or 1,600 mm (63”) Hydraulic installation press 1,200 mm (48”) or more on demand Optional sealing strip available

HAMMER TOOL MINET 20003 INSTALLATION PROCEDURE PREPARATION • Check the thickness and width of the belt and then select the correct MINET 20003 fasteners (n° 29 = 10 to 14 mm - 13/32’’ to 9/16’’) n° 33 = 14 to 18 mm - 9/16’’ to 23/32’’) • Insert the loops of the fasteners between the teeth of the comb. • While slightly lifting the fasteners, insert the gauge pin through the fasteners (Fig. A & A’) Fold the fasteners back. Gauge pin

Sealing strip

Gauge pin

Fig.A’

Fig.A

• Cut the conveyor belt accurately and at right angles. • Insert the belt end into the fasteners until it touches the comb (Fig. B & B’) or sealing strip if there is one the MINET 20003 fasteners. Comb Comb

Sealing strip

Fig.B’

Fig.B • Center the belt

Direction of travel A

A+8mm (5/16")

Fasteners

-1

Fig. C

Fig.C

Rev. : 2 20/02/2006 tool for G2003 .doc

MLT Minet Lacing Technology WWW.mlt-eu.com

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Assembly instruction Hammer

INSTALLATION (For this job use safety glasses and industrial gloves) • Secure the belt by driving in the staples on each side of the joint and then in the centre. The staples are driven through by the following method. Insert fasteners alternately as per Fig. D • When all the fasteners are installed, remove the gauge pin and inspect the work. 1

fig.D METHODE Fig. E.

Piston

Bushed support pillars Belt

Guide Holes Template Step 2 :

Striking zone

Strike the striking zone with a hammer while holding the drive punch. Check that the fastener is closed and in contact with the belt. Fig. F

Fig. G Fig. F. C ontact

Piston

Step 3 * While holding the drive punch, strike the piston several times until the staples are firmly seated Fig. G.

RECOMMENDATION. • Clean and lubricate regularly the grooves of the matrix. • Make sure that the guide holes are clean, allowing easy introduction of support pillars.

MLT Minet Lacing Technology WWW.mlt-eu.com Rev. : 2 20/02/2006 tool for G2003 .doc

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Assembly instruction Hammer

INSTALLATION PROCEDURE G2002 & G2003 H-MATIC

MAIN COMPONENTS 1. 2. 3. 4. 5. 6. 7. 8.

Hydraulic head Carriage Guide rail of the hydraulic head Matrix Frame Gauge pin Comb Belt clamp

9. Belt grip 10. Power point (Hexagon 13 mm - Â˝") 11. Advance lever 12. Release lever 13. Belt clamp lever 14. Head clamp security bolts 15.Head clamping assembly 16.Presser 17.Avoid the zone of moving parts when jointing

MLT Minet Lacing Technology WWW.mlt-eu.com Rev. : 5 15/02/2006 Matic for G2002 & G2003 .doc

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Assembly instruction H-

PREPARATION 1/

Fitting the carriage (2) and the head (1) to the guide rail (3). • Insert the carriage (2) on the guide rail (3) from the left side, when viewed from operator’s position. The carriage head must slide freely on the guide rail, the advance lever (11) being in the upper position. • Fit the head (1) into the carriage (2) and secure it with the head clamp (15) and 4 security bolts (14).( Make sure that the presser embossing 16 (Inside part of the head ) is directed towards the carriage side.) • Slide the carriage to the left hand side to start.

Loading the fasteners into the comb (7). • Check the thickness and the width of the belt and select the correct MINET 20002 or 20003 fasteners. • Insert the loops of the fasteners between the teeth of the comb (7). • Insert the gauge pin (6) through the comb and the loops of the fasteners. (To ease this operation, raise the fasteners slightly ; then fold them back - fig. A & A’). Gauge pin

Gauge pin

Sealing strip

Comb

Fig. A’

Fig.A 3/

Inserting the belt • Cut the conveyor belt accurately and at right angles • Insert the belt-end into the fasteners until it is touching the comb (or the strip if there is one) (fig. B & B’).

sealing

Comb Comb

Fig. B’

Fig.B •

Sealing strip

Center the belt while allowing a slight difference of 8 mm (5/16’’) between the fasteners of the leading side and the fasteners of the trailing side. (fig. C)

X Fasteners

A+8mm

X Fasteners -1

Fig.C

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Assembly instruction H-

Securing the belt. • Position the belt clamp (8) on the belt aligned with the belt clamp levers (13), ensuring that it is in contact with the belt. • Secure the belt by tightening the 2 screws of the belt grip (9).

Positioning the head. • With the advance lever (11) position the head carriage above the first 2 fasteners at the left side.

INSTALLATION. 1. Connect the tool (screwdriver, drill impact wrench...) to the hexagonal socket (13mm -1/2") fitted to the power point (10) of the head. 2. Activate the drill until the clutch of the hydraulic machine releases. 3. Stop the tool. 4. Press the release lever (12) of the hydraulic head to raise the punch. The first 2 fasteners are installed. 5. Slide the head by activating the advance lever (11), skip two fasteners and install set 2. 6. Install two and skip two all the way across the belt. 7. Return the head carriage to the left side and install the remaining fasteners from left to right. (Fig D)

Left side

Right side

Fig. D 8. When all the fasteners are installed, withdraw the gauge pin (6). Loosen the 2 screws of the belt grip (9) and lift the belt clamp (8). Take the belt out. Check the work.

RECOMMENDATIONS.

1. In order to improve the working of the machine, lubricate regularly the grooves of the matrix (4). 2. In order to improve the sliding of the carriage (2), oil the guide rail (3) regularly. 3. In order to accommodate all operators, it is possible to rotate the hydraulic head (1) without loosening the security bolts (14). 4. Never clean the machine with a high pressure cleaner. 5. Do not use the belt clamp on skived belts. 6. Avoid the zone of moving parts (17) when jointing MLT Minet lacing Technology WWW.mlt-eu.com

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Assembly instruction H-

MLT T 10 & T 14 fasteners

Fasteners with pre-mounted staples for mining application for heavy duty belts, for mining application.

Manually operated hydraulic press Minimatic with two power levers

T 10 fasteners with T 14 fasteners with stagger mounted staples stagger mounted staples Belt thickness Min. pulley diameter Max. belt strength

7 to 14 mm

14 to 18 mm

(15/64 in. – 9/16 in.)

(9/16 in. – 45/64 in.)

250 mm (10 in.)

500 mm (10 in.)

1,400 N/mm (PIW 800)

1,600 N/mm (PIW 800)

Material

Fastener made of high tensile plated carbon steel (HLE) or stainless steel or antimagnetic stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using a manual operated hydraulic installation press, which allows continuous lacing of wider belts.

Packaging

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

ACCESSORIES :

Fastener made of stainless steel with pre-mounted staples made of stainless steel.

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

Hydraulic installation press 1,200 mm (48”);1,400 mm (56”) and 1,600 mm (64”) Optional sealing strip available

MLT T 1 R & T 2 fasteners

Fasteners with pre-mounted staples for very heavy duty belts for mining application.

Manually operated hydraulic installation press Minimatic T1 R with two power levers

T 1 R fasteners with Staples in line Belt thickness Min. pulley diameter Max. belt strength

T 2 fasteners With staple in line

6 to 14 mm

14 to 18 mm

(15/64 in. – 9/16 in.)

(9/16 in. – 45/64)

250 mm (10 in.)

800 mm (32 in.)

1,250 N/mm (PIW 1,000)

3,500 N/mm (PIW 2,000)

Material

Fastener made of high tensile plated carbon steel (HLE) or stainless steel or antimagnetic stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using a manual operated hydraulic installation press, which allows continuous lacing of wider belts or a hammer installation tool (only for T 2 fastener).

Packaging

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

ACCESSORIES :

Fastener made of stainless steel with pre-mounted staples made of carbon steel HLE.

Standard box with 12 strips each 200 mm long for belt width 1,200 mm without any hinge material (separately).

Hydraulic installation tool 1,200 mm (48”);1,400 mm (56”) and 1,600 mm (64”) Hammer installation tool Minimat 2 (600 mm/24” long) Optional sealing strip available

MLT T 10 & T 14 fasteners

Fasteners with pre-mounted staples for mining application for heavy duty belts, for mining application.

Manually operated hydraulic press Minimatic with two power levers

T 10 fasteners with T 14 fasteners with stagger mounted staples stagger mounted staples Belt thickness Min. pulley diameter Max. belt strength

7 to 14 mm

14 to 18 mm

(15/64 in. – 9/16 in.)

(9/16 in. – 45/64 in.)

250 mm (10 in.)

500 mm (10 in.)

1,400 N/mm (PIW 800)

1,600 N/mm (PIW 800)

Material

Fastener made of high tensile plated carbon steel (HLE) or stainless steel or antimagnetic stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using a manual operated hydraulic installation press, which allows continuous lacing of wider belts.

Packaging

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

ACCESSORIES :

Fastener made of stainless steel with pre-mounted staples made of stainless steel.

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

Hydraulic installation press 1,200 mm (48”);1,400 mm (56”) and 1,600 mm (64”) Optional sealing strip available

MLT T 10 & T 14 fasteners

Fasteners with pre-mounted staples for mining application for heavy duty belts, for mining application.

Manually operated hydraulic press Minimatic with two power levers

T 10 fasteners with T 14 fasteners with stagger mounted staples stagger mounted staples Belt thickness Min. pulley diameter Max. belt strength

7 to 14 mm

14 to 18 mm

(15/64 in. – 9/16 in.)

(9/16 in. – 45/64 in.)

250 mm (10 in.)

500 mm (10 in.)

1,400 N/mm (PIW 800)

1,600 N/mm (PIW 800)

Material

Fastener made of high tensile plated carbon steel (HLE) or stainless steel or antimagnetic stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using a manual operated hydraulic installation press, which allows continuous lacing of wider belts.

Packaging

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

ACCESSORIES :

Fastener made of stainless steel with pre-mounted staples made of stainless steel.

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

Hydraulic installation press 1,200 mm (48”);1,400 mm (56”) and 1,600 mm (64”) Optional sealing strip available

MLT T 1 R & T 2 fasteners

Fasteners with pre-mounted staples for very heavy duty belts for mining application.

Manually operated hydraulic installation press Minimatic T1 R with two power levers

T 1 R fasteners with Staples in line Belt thickness Min. pulley diameter Max. belt strength

T 2 fasteners With staple in line

6 to 14 mm

14 to 18 mm

(15/64 in. – 9/16 in.)

(9/16 in. – 45/64)

250 mm (10 in.)

800 mm (32 in.)

1,250 N/mm (PIW 1,000)

3,500 N/mm (PIW 2,000)

Material

Fastener made of high tensile plated carbon steel (HLE) or stainless steel or antimagnetic stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - stainless steel bare armored cable - stainless steel polyamide covered armored cable

Installation

Using a manual operated hydraulic installation press, which allows continuous lacing of wider belts or a hammer installation tool (only for T 2 fastener).

Packaging

Standard box with 10 strips each 200 mm long for belt width 1,000 mm without any hinge material (separately).

ACCESSORIES :

Fastener made of stainless steel with pre-mounted staples made of carbon steel HLE.

Standard box with 12 strips each 200 mm long for belt width 1,200 mm without any hinge material (separately).

Hydraulic installation tool 1,200 mm (48”);1,400 mm (56”) and 1,600 mm (64”) Hammer installation tool Minimat 2 (600 mm/24” long) Optional sealing strip available

MINET G 20002 / TITAN H HAMMER TOOL INSTALLATION PROCEDURE

PREPARATION *

Sealing strip

Gauge pin

Fig.A’

Fig.A

Sealing strip

Fig.B’

Fig.B * Center the belt (Fig. C).

Direction of travel A

GORO2000² =A+7,5mm TITAN H =A+3,5mm

Fig. C MLT Minet Lacing Technology WWW.mlt-eu.com

Rev : 0 07/07/2005 Hammer tool for G2002 + T10H .doc

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Assembly instruction

fig. D METHODE Fig. E.

Piston

Bushed support pillars Belt

Guide Holes Template Step 2 :

Striking zone

Strike the striking zone with a hammer while holding the drive punch. Check that the fastener is closed and in contact with the belt. Fig. F

Fig. G Fig. F. C ontact

Piston

Step 3 * While holding the drive punch, strike the piston several times until the staples are firmly seated Fig. G.

RECOMMENDATIONS. * Clean and lubricate regularly the grooves of the matrix. * Make sure that the guide holes are clean, allowing easy introduction of support pillars.

Rev : 0 07/07/2005 Hammer tool for G2002 + T10H .doc

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Assembly instruction

HAMMER TOOL T2 fasteners INSTALLATION PROCEDURE PREPARATION • Check the thickness and width of the belt and then select the correct T2 fasteners • Insert the loops of the fasteners between the teeth of the comb. • While slightly lifting the fasteners, insert the gauge pin through the fasteners (Fig. A ) Fold the fasteners back. Gauge pin

Comb

Fig.A • Cut the conveyor belt accurately and at right angles. • Insert the belt end into the fasteners until it touches the comb (Fig. B ) . Comb

Fig.B • Center the belt Direction of travel A

MLT Minet Lacing Technology WWW.mlt-eu.com Fig. C

30340 SAINT PRIVAT DES VIEUX - France Tél 33 (0)4 66 56 30 00 Fax 33 (0)4 66 56 30 01

A +3,5mm

Rev. :1 06/03/2006 T2 fasteners .doc

1 /2

Assembly instruction

INSTALLATION (For this job use safety glasses and industrial gloves) â&#x20AC;˘ Secure the belt by driving in the staples on each side of the joint and then in the centre. The staples are driven through by the following method. Insert fasteners alternately as per (Fig. D) â&#x20AC;˘ When all the fasteners are installed, remove the gauge pin and inspect the work

fig.D METHODE Piston Fig. E. Step 1 :

Bushed support pillars Belt

Position the drive punch over the staples, check that the 3 bushed support pillars are correctly inserted into the guide holes of the template and that the staples are inside the body of the drive punch so that the punch is in contact with the fastener ( Fig. E)

Guide Holes Template

Striking zone

Step 2 : Strike the striking zone with a hammer while holding the drive punch. Check that the fastener is closed and in contact with the belt (Fig. F).

Fig. F. Contact

Fig. G

Step 3 Piston

While holding the drive punch, strike the piston several times until the staples are firmly seated (Fig. G).

RECOMMANDATION â&#x20AC;˘ Clean and lubricate regularly the grooves of the matrix. Make sure that the guide holes are clean, allowing easy introduction of support pillars. Rev. :1 06/03/2006 T2 fasteners .doc

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Assembly instruction

MLT Rip repair fasteners

B L

Fasteners for the quick and economic repair of a rip, for a short time. Easy installation.

Multipoint fastener

Six-points fastener

Belt thickness

Length L

Width B

Box contain

Rip repair fastener Six-point (Boxes with 100 pieces) N° 1

4 to 6 mm

18,7 mm

14,6 mm

100 pieces

N° 2

6 to 8 mm

24,3 mm

16,8 mm

100 pieces

N° 3

8 to 10 mm

32,4 mm

22,1 mm

100 pieces

N° 4

10 to 13 mm

35,6 mm

25,1 mm

100 pieces

N° 5

13 to 16 mm

44,0 mm

29,5 mm

100 pieces

N° 6

16 to 19 mm

48,0 mm

35,6 mm

100 pieces

N° 7

19 to 22 mm

62,0 mm

42,5 mm

100 pieces

Rip repair fasteners Multipoint (Box for belt width 2,000 mm) N° 110

3 to 4 mm

48 pieces

N° 110,5

4 to 5 mm

44 pieces

N° 111

5 to 6 mm

44 pieces

N° 112

6 to 8 mm

40 pieces

N° 113

8 to 9,5 mm

36 pieces

N° 114

9,5 to 11 mm

28 pieces

N° 115

11 to 14,5 mm

32 pieces

N° 116

12,5 to 16 mm

48 pieces

N° 117

14,5 to 17,5 mm

27 pieces

N° 119

17,5 to 20,5 mm

36 pieces

MLT Bolt plate fasteners

Installation 90° or 45°

Traditional fastener for rip repair and lacing. Typ 140, 190, 1 ½, 2, 2 ½ u. 3. Installation with a template, a driller and a wrench.

Bolt plate fasteners Belt thickness Min. pulley diameter Max. belt strength

5 to 25 mm (3/16 in. – 1 in.) 250 to 1,000 mm ( 10 in. – 48 in.) depending on the belt thickness 1,000 N/mm (PIW 225 – 560)

Material

Fastener made of carbon steel galvanized or special chrome coated steel with a nylon washer holding.

Installation

A template help to make the holes with a driller. Using a wrench for screwing the nuts and a bolt breaker.

Packaging

Standard box with 25 pre-assembled fasteners Type 140, 190, 1 ½, et 2. Standard box with 10 pre-assembled fasteners Type 2 ½ et 3. Bucket wit 100 pre-assembled fasteners.

ACCESSORIES :

Template for drill position, wrench, bolt breaker

MLT Rubber plate fasteners

0° bis 90°

Installation with 90° or with every angle

Semi elastic fastener for rip repair type RP 140 or RP 190. Installation with a punch, a template and a wrench.

Plate fastener with vulcanized textile plate („Rubber Plate“) Fastener type

RP 140

RP 190

Belt thickness

5 to 11 mm

8 to 14 mm

Minimum pulley Ø

250 mm

350 mm

Max. belt strength

400 N/mm

630 N/mm

Material

Top plate: Composite textile + metal pieces + rubber Bottom plate : Galvanized carbon steel, screws and nuts

Installation

The holes are made with a template, a punch and a wrench, in order to have the exactly needed hole position. The nuts will be tightened with a wrench and the bolts will be broken with a bolt breaker.

Packing

Top plate in one piece on demand (on roll). The bottoms plates, screws and nuts are delivered in a plastic bag.

ACCESSORIES :

Template, belt punch, wrench, power screw driver and bolt breaker

MLT Rip repair fasteners

Multipoint Rip Repair Fasteners Urgency repair for low tension The Splice is not dust proof Installation also in all direction, in Z

Bolt Plate Fasteners Urgency repair for medium tension The splice is not dust proof Installation with angle 0° - 90°

Rubber Plate Fasteners Urgency repair for medium tension The splice is dust proof and elastic Installation with angle 0° - 90°

Fasteners for rips and holes repair Installation with a hammer (Multipoint fasteners) or with a template, a belt punch and a wrench.

Fasteners for Rip and hole Repair Type of fasteners

Multipoint fasteners

Bolt plate fasteners

RP fasteners

4 to 22 mm

5 to 25 mm

5 to14 mm

Minimum pulley Ø

250 to 500 mm

250 to 1.200 mm

250 to 350 mm

Maximum tension

25 N/mm

100 N/mm

63 N/mm

Belt thickness

Material

Carbon steel

Carbon steel with Screws and nuts

Installation

With a hammer

With a template, a punch With a template, a and a wrench punch and a wrench

ACCESSORIES:

Composite (Steel + Textile + Rubber + Screws)

Template, belt punch, wrench, power screw driver and bolt breaker

MLT Assembly instruction for rip repair fasteners Needed tooling : - Utility knife - Calipers to measure belt thickness

- A beam and a piece of wood - Hammer

Installation mode : 1.)

Remove the material of the belt and put the damaged belt on a plane surface without any tension.

2.)

Pull both sides of the belt close together. Choose right type and the needed number of fastener depending of the belt thickness and the size of the rip. Put the fastener under the belt with the hook on the top (FIG. 1). Use a strong wooden beam as support.

3.)

Knock he fastener in the belt with the hammer (FIG. 2) and then use a piece of wood in which the hook can enter.

4.)

Bend the points of the hook with the hammer toward the rip (FIG. 3 and 4).

Remarks : During the process the belt must be on a flat surface without any tension in order to avoid any displacements between both sides of the belt rip. If you have a long longitudinal rip install first only a few fasteners : at the beginning, in the middle and the end of the rip. Then check if there are no displacements along the rip. In the next Step you can install one fasteners every meter and check again if all works good before filling the rip.

FIG.1

FIG.2

FIG.3

FIG.4

1/1

MLT MS fasteners

Can be installed on both sides

Fasteners with self tapping screws: ¾ No drilling preparation, no template ¾ The screws drill themselves trough the belt ¾ Clamping effect of the plates against the belt

MS 25 Belt thickness

MS 35

3,5 to 7,5 mm 4,5 to 10 mm (3/32” – 9/32”)

(3/16” – 3/8”)

MS 45 fastener with screws

MS 45

MS 55

MS 65

6 to 12 mm

9 to 15 mm

10 to 18 mm

(7/32” – 15/32”)

(11/32” – 11/16”)

(13/32” – 23/32”)

Min. pulley Ø

75 mm (3 ”)

Belt strengths

450 N/mm

630 N/mm

1,000 N/mm

1,400 N/mm

(350 PIW)

(400 PIW)

(650 PIW)

(800 PIW)

Material

90 mm (3.5 ”) 125 mm (5 ”) 250 mm (14 ”) 450 mm (18 ”)

Fastener made of galvanized steel or non magnetic stainless steel.

Galvanized steel.

Screws made of galvanized steel or non magnetic stainless steel. Installation

Hinge material

By using an electric screw driver or a hand brace or a pneumatic screw driver (for underground). Polyamide covered steel cable or stainless steel cable. Ø 4,0 mm

Ø 4,0 mm

Ø 7,0 mm

Ø 8,0 mm

Ø 10,0 mm

Packaging

In pieces made to measure for requested belt width from 300 mm (1’ ft.) to 3,000 mm (10’ ft) in one piece.

ACCESSORIES:

Electric screw driver, hand brace, pneumatic screw driver (underground mines) Screwing bit PZ2, bit holder with magnet

MLT Installation of MS fasteners Needed tooling: - T square - Ruler, use for belt alignment - Utility knife - Belt marking pin - Power screw driver (18 V or better with torque â&#x2030;Ľ 32 Nm) - Drive bit PZ 2 - Callipers to measure belt thickness (for proper screw length)

FIG 1

Installation mode: 1.)

Cut the belt square. FIG 1 Check the belt thickness in order to ensure the right choice of screws. (See table in brochure or price list).

2.)

Close the fastener outside of the belt by hand as shown or with a Hammer and slide the MS fastener on the end of the belt back to the belt Stops by hammering and center it. FIG 2 FIG 2

3.)

Make choice between quick and leak resistant installation: - Quick installation: install on top of the belt (without turning the belt) - Leak resistant installation: install on bottom of the belt (with turning of the belt, see FIG 3)

FIG 3

Start with the first screw in the center and then the left and right side of the belt. Press down firmly and hold power screwdriver perpendicular to insure the top and bottom plates compress the rubber to achieve best results. Complete the row of holes with the screws. If you use longer screws, you must cut or grind the screws on the other side of the belt.

1/2

MLT Installation of MS fasteners Installation mode / second page: 3.)

Place the second fastener strip on opposite side of the belt, make correct alignment and mark the position of the fastener. FIG 4

4.)

Screw the second fastener strip down the same way as in Step #2. FIG 5

FIG 4

FIG 5

Note : it is possible to screw the fastener with both side connected with the cable hinge.

5.)

Relieve the corners of the belts with a knife. FIG 6

FIG 6

If necessary lock the hinge cable with some washers. FIG 7

6.)

Installation of the MS 55 + MS 65 Following the same instructions as above but install the inside row of screws closed to the hinge first then the outside row

Abb.7

2/2

MLT Super-Screw lacing (Patented)

Flexible and elastic fastener with self tapping screws:  No drilling preparation, no template  Self tapping of the screws through the belt  Good compatibility with scrapers Super-Screw Fasteners

Super-Screw 35 & 40

Super-Screw 63 & 65

Super-Screw 80 & 85

Super-Screw 100 & 105

Super-Screw 125

Super-Screw 200

3.5 - 9 mm

3.5 - 15 mm

5 - 20 mm

8.5 – 20.5 mm

160 - 200 mm

200 - 400 mm

250 - 400 mm

300 - 500 mm

800 mm

400 N/mm 35/40 N/mm (200PIW)

630 N/mm 63 N/mm (360 PIW)

1.000 N/mm 80 N/mm (600 PIW)

Picture Belt thickness

(2/16“)

(=Thickness of the carcass)

Min. pulley Ø Max. belt strength Max. belt tension Material Hinge material Installation Packaging Features Typical belts

(7“-8“)

(2/16“-7/16“) (8“-16“)

(3/16“-9/16“) (8“-16“)

(3/16“-9/16“) (10“-16“)

(5/16“-13/16“) (12“-20“)

(5/16“-13/16“) (32“-40“)

1.250 N/mm 1.600 N/mm 2.500 N/mm 100 N/mm (700 PIW) 125 N/mm (900 PIW) 200 N/mm (1,500 PIW)

Reinforced rubber corresponding to conveyor quality: Wear resistant; heat resistant; oil resistant; white FDA, fire resistant; textile on the bottom; non magnetic. No hinge (dust proof and elastic in all directions). By using an electrical screw driver, a hand brae or a pneumatic screw driver. In length according to belt width up to 3 m (10’ft) or in roll up to 25 m (82’ ft). Must be installed on bias for good compatibility with scrapers and long life time; very good wear resistance; installation regardless of weather conditions and difficult accessibility; can be used also for hole and rip repair . EP 250, EP 315 EP 400 (long belts with SS40)

EP 400, EP 500, EP 630

EP 800 for Crushers EP 1.000 in in mining industry

EP 1.000 EP1.250 ST800 in mining industry

EP 1.250 EP1.600 ST1.250 in mining industry

EP 2.000 EP2.500 ST2.000 in mining industry

Good compatiblity with scrapers

Super-Screw 63 with scraper Manuflex-S

Super-Screw 63 with scraper Indutechnik

Super-Screw 63 with scraper Hosch C12

MLT Super-Screw lacing (Patented) Simple and safe installation:

Cut the belt with an angle of approx. 10 %

Remove the spacers

Remove the rubber cover with a gripper or a grinding machine

Screw the first side without drilling the holes before (self tapping)

Screw the second side of the belt

Finish the belt

Versatile applications: Black coal mines

Coke plants

Machinery

Lignite mines

Smelting plants

Road Grinders

Potash & salt mines

Brick fabrics

Car industry

Other mines

Plaster plants

Harbors

Sand & stone quarry

Woods factory

Power plants

Cement plants

Sugar plants

Recycling plants

Steel works

Agriculture machines

Etc.

Pipe Conveyor New and old belt

Heat resistant belt

Vertical sidewall belt Flexowell

New belts with Super-Screw

Rip repair

MLT Installation of Super-Screw lacing Needed tools : - T-square and ruler, use for straight cut; belt marking pen and utility knife - Calipers to measure belt thickness - Special tool in order to remove the rubber cover (Grinder, skiver or gripper with knife)

- Electric screw driver or pneumatic screw driver with â&#x2030;Ľ 30 Nm torque (possible also with a hand brace)

- Drive bit PZ 2 or PZ 3

Installation mode : 1.)

Carefully measure belt thickness in order to choice the right screw length and the right Super-Screw (see table in brochure or price list).

2.)

Cut the belt in bias in order to run better over pulley and under scrapers. Trace a square line at Super-Screw location, then slide one slide by approx. 10 % (10 cm for 1 m length) and cut. FIG 2 Opposite belt end should be inversely cut, as shown on FIG 2. Take care on belt reduced size.

3.)

Chamfer the end of the belt as shown : - bevel the belt end in order to have a better pulley rolling up as indicated on FIG (A) if the conveyor is less than 100 m long. - or prepare a light step overlapping as on FIG (B). This option require to install a few screws on one side and disassemble the center part of the splice, which have to cover up the light step overlapping.

4.)

Skive down or grind or remove with a gripper the rubber cover of the belt on both sides in order to avoid an over thickness, so that the Super-Screw lacing will be compatible with a scraper (obligatory for longer life time !).

1/3

MLT Installation of Super-Screw lacing Installation mode / second page : 5.)

Position the Super-Screw against one belt side, ensuring that Super-Screw is resting against the central spacers.

6.)

Place a wooden board under Super-Screw. Donâ&#x20AC;&#x2122;t install Super-Screw on a pulley ! Warning : - Super-Screw must lay on a flat and soft surface in which the screws can drill in, in case of over length. - We recommend a professional powerful electric screw driver with 18 or 24 V or a powerful pneumatic screw driver (you need a torque 30 N/m soft !). - Do no use an impact or percussion tool.

7.)

Screwing The screws drill themselves through the belt. Start screwing by the center, continue by one side, then the other without twisting Super-Screw. Keep screwing until the screws catches the underneath thread, and avoid to compress the belt to much. On a inclined plan, a second person posted on the side, can help to make sure that the screws are perpendicular. Spread the screwing process over the whole of the surface, by first screwing one hole over four along the row. Repeat the operation over the two others rows. Then screw one hole over two and achieve the operation. During screwing the screw driver must be absolutely perpendicular to the belt surface in order to ensure that the screws find the drafts in the fasteners metal pieces. Do not screws to much torque.

2/3

MLT Installation of Super-Screw lacing Installation mode / third page : 7.)

In order to overlay both chamfered edges of the belt, unscrew the center parts and disassemble the thickness and alignment spacers (absolutely obligatory for life time !). Super-Screw will adapt automatically to the carcass thickness.

8.)

Get into contact both belt ends, while ensuring the belt alignment.

9.)

Resume screwing again the other half of SuperScrew as shown previously. Then screw the center part.

10.)

Check all screws and if necessary tighten the screws and grind their points on the other side. The underneath part of Super-Screw must be in contact against the belt. Finally, if there is no belt continuity on Super-Screw side, cut the angles as shown. If you want you can fill the gap between the cover of the belt and Super-Screw with filling glue or PU. Now you can start the belt with full load without any restriction.

Please take care : - The installation must be done on a flat surface - The screwing must be done with speed. If you do it slowly you should take some risks of pushing the metal inserts and to damage Super-Screw. - If the screws are not tight enough unscrew them a little an screw them again with speed. - The drive bits must be best quality, in order to accept the strong torque without damaging the screws. - The screwing is good if you see a compression around the screws on the surface of Super-Screw (clamping effect) or when you can see a little the point of the screws on the bottom (but they donâ&#x20AC;&#x2122;t have to come out !).

Compression through clamping effect

3/3

MLT Data sheet of Super Screw SS 63 SS 65

SS 80 SS 85

SS 100 SS 105

(with thicker rubber cover)

3.5 to 11 mm

3.5 to 15 mm

3.5 to 20 mm

Minimal Pulley Ø

160 mm

200 - 400 mm depending on belt thickness

For belts with a strength up to ....N/mm

≤ 400 N/mm

Working tension

TYPE with normal cover

SS 35

SS 125

SS 180

SS 200

3.5 to 20 mm

8.5 to 20.5 mm

200 - 400 mm depending on belt thickness

300 - 400 mm depending on belt thickness

300 - 500 mm depending on belt thickness

≤ 630 N/mm

≤ 1,000 N/mm

≤ 1,250 N/mm

≤ 1,600 N/mm

≤ 2,000 N/mm

≤ 2,500 N/mm

≤ 35 N/mm

≤ 63 N/mm

≤ 80 N/mm

≤ 100 N/mm

≤ 125 N/mm

≤ 180 N/mm

≤ 200 N/mm

Number of textile plies

Top : 1 layer Bottom : 1 layer

Top : 2 layers Bottom : 2 layers

Top : 3 layers Bottom : 2 layers

Top : 2 layers Bottom : 2 layers

Top : 3 layers Bottom : 2 layers

Thickness of rubber and textile plates

Top: approx. 4 mm Bottom: approx. 3 mm

Top : approx. 4 mm (SS 65: 6 mm) Bottom : approx. 3,5 mm

Top : approx. 5 mm (SS 85: 7 mm) Bottom : approx. 5 mm

Top : approx. 7 mm (SS 105: 8 mm) Bottom : approx. 5 mm

Top : approx. 6-7 mm Bottom : approx. 5 mm

Size of the fastener

60 x 300 - 25,000 mm (width x length)

110 x 300 - 25,000 mm (width x length)

150 x 300 - 25,000 mm (width x length)

268 x 300 - 3,000 mm (width x length) (*)

Number of screws

110 Scews Ø 5,0 mm each meter

196 Scews Ø 5,0 mm each meter

280 Screws Ø 5,0 mm each meter

240 Screws Ø 6,3 mm each meter

Weight witout screws

approx. 849 g/m

approx. 1,476 g/m approx. 1,704 g/m

approx. 2,285 g/m approx. 2,522 g/m

approx. 2,585 g/m approx. 2,922 g/m

approx. 4,975 g/m

approx. 5,250 g/m

with thickier rubber cover

Picture

Belt thickness (after removing of rubber)

(*): Longer on demand Specific version on demand

MLT Characteristics Theoftechnology the Super-Screw jump fasteners Why did the wooden wheel disappear ?

Wooden wheels have been proved :

- wood was a cheap material - a wooden carcass is harder than textile - an iron ring is harder than rubber - easy to manufacture

Nevertheless rubber tires are better :

- longer life time - higher speed, flexible - better grip

The technology jump for mechanical fasteners:

Metal belt fasteners

Super-Screw fasteners

Page 1 / 7

MLT Characteristics of the Super-Screw fasteners Target of development : Solving the requirements of the initial installation and the requirements during the maintenance : Quick installation Installation without need of physical strength Installation during all weather condition No need/use of expensive equipment No need of highly skilled operators Wear and cut resistant High tensile strength Leak proof Flexible (Torsion in all direction, over pulley, elongation) Compatible with small pulley diameter Compatible with conveyor scrapers Economical Warning of deterioration etc.

Page 2 / 7

MLT Characteristics of the Super-Screw fasteners Construction Multiply textile carcass Rubber as cover material Metal inserts under the rubber Self tapping screws for fixing the fastener on the belt

Page 3 / 7

MLT Characteristics of the Super-Screw fasteners Long reach back into belt SUPER-SCREW are fitted on the belt with one, two or three row of screws. Reach back is up to 110 mm.

Easy to place SUPER-SCREW fasteners are fixed with special screws and a good power screw-driver with adjustable torque up to 32 Nm.

Page 4 / 7

MLT Characteristics of the Super-Screw fasteners

Leak-proof one piece, with no hinge. no material sift through the splice.

Flexible SUPER-SCREW fasteners are designed to follow belt movement around the pulleys.

Scraper compatible Install Super-Screw on bias Remove both belt covers Tested and approved (Hosch, Manuflex, Martin Engineering etc.)

Page 5 / 7

MLT Characteristics of the Super-Screw fasteners Strong and elastic Depending on the textile strength 6 types of flexible SUPER-SCREW fasteners are now available: - SUPER-SCREW 35, for up to 35 N/mm operating tension - SUPER-SCREW 63/65, for up to 63 N/mm operating tension - SUPER-SCREW 80/85, for up to 80 N/mm operating tension - SUPER-SCREW 90/95 for up to 100 N/mm operating tension - SUPER-SCREW 125, for up to 125 N/mm operating tension - SUPER-SCEW 180, for up to 180 N/mm operating tension

Important stretch capacities Stretch capacity before fastener breaks: 55 mm Security degree > 500 % Breakage of Super-Screw 125 at 1.300 N/m

125 N/mm

Page 6 / 7

MLT Characteristics of the Super-Screw fasteners Versatile use and long life time Repair of small damage Lacing of rubber belt (eventually steel cord belt) Also with bad accessibility No Problem with rain, snow, mud and dust Always the same quality Different rubber cover quality Long life time Increase of productivity

Page 7 / 7

MLT Record fasteners

Record fastener

Hammer installation tool

Fastener for mining application.

Record fastener with separate staples Belt thickness

7 to 18 mm (depending to the staple length) (9/32 in.-23/32 in.)

Min. pulley diameter Max. belt strength

300 mm (9 in.) 800 N/mm (PIW 250)

Material

Fastener made of carbon steel or stainless steel with staples made in carbon steel or stainless steel.

Hinge material

You can select between : - galvanized cable - stainless cable

Installation

Using a hammer installation tool.

Packaging

Standard box with 10 strips each 300 mm long for belt width 1,500 mm (60”) without staples and hinge cable. Staples separately in a box with 100 pieces. You need 2 boxes staples for 1 box fastener.

ACCESSORIES :

Hammer installation tool 660 mm (26”), 800 mm (32”) or 1,000 mm (42”)

MLT Optima fasteners

Fastener for mining application. Special version for steel cord belts.

Hammer installation tool.

Optima A Optima B with 3 staples Belt thickness

Min. pulley diameter Max. belt strength

7 to 13 mm

14 to 26 mm

Optima C with 5 staples 13 to 26 mm (33/64” – 1”)

(depending to staple length) (9/32” – 1”)

(depending to staple length)

300 mm (12 in.)

600 mm (24”)

80 N/mm

200 N/mm

Material

Fastener made of carbon steel or stainless steel and staples made in carbon steel or stainless steel.

Hinge material

You can select between : - stainless steel cable - galvanized steel cable

Stainless steel cable.

Installation

Using a hammer installation tool.

Packaging

Standard box with 10 strips each 350 mm long for belt width 1,750 mm (70”), without any staples and any hinge cable. Order the boxes with 100 staples separately : 3 boxes with 100 pieces 5 boxes with 100 pieces for 1 box fasteners. for 1 box fasteners.

ACCESSORIES :

Hammer installation tool 400 mm (16”); 800 mm (32”) or 1.200 mm

OPERATING PROCEDURE FOR THE INSTALLATION OF RECORD FASTENERS

INSTALLATION • •

Cut the belt accurately at right angles . Iinsert the loops of the fasteners between the teeth of the comb (C).The fastener having 2 loops must be positioned in front of one of the marks (D) of the installation tool ;the part of the fastener having oval holes being laid on the template.

D C

FASTENING. • • • • •

Use safety glasses and gloves. Hammer strike the fasteners. Load a staple (E) in the punch drive cavity, position the drive-punch(E) with the staple (F) on the fasteners (begin from combs side C) then strike the drive-punch (E) to insert the staple. Hammer the staples and the fasteners to obtain a very resisting splice. Remove the gauge pin from the clips.

MLT Minet Lacing Technology WWW.mlt-eu.com 30340 SAINT PRIVAT DES VIEUX - France Tél 33 (0)4 66 56 30 00 Fax 33 (0)4 66 56 30 01

Rev : 1 06/03/2006 record fasteners .doc

1/1

Assembly instruction

MLT Carded hook fasteners

N° 2

N° 3

N° 4

Carded hook fasteners:  Lacing for transmission and conveyor belts  Easy installation with a vise tool

Belt thickness

N° 2

N° 3

2 - 4 mm

4 - 5 mm

N° 4

N° 5

N° 6

Vise installation tool with fastener

N° 4 ½

5 - 6,5 mm 5 - 6 mm

N° 5

N° 6

N° 7

5 - 6 mm

8 - 10 mm 10 - 12 mm

125 mm

150 mm

(special)

Pulley diameter

50 mm

75 mm

100 mm

175 mm

Material

Fastener made of steel wire or stainless steel wire, mounted on a rigid card. Special Version N° 4 ½: rectangular wire made of high resistance carbon steel (HLE) for Round balers.

Installation

By using a vise installation tool.

Pitch

3,67 mm

Hinge material

3,67 mm

Nylon wire

3,67 mm

Hinge pin

Ø 2.5 mm Ø 2.5 mm Ø 3.0 mm Ø 2,5 mm

3,67 mm

Nylon wire Ø 3.5 mm

Ø 4.0 mm

Packaging

In standard box each containing 6 splices 300 mm long (12 strips + 1 nylon wire 1.8 m long). N° 4 ½ includes 6 hinge pins 300 mm long.

ACCESSORIES:

Vise installation tool 120 mm long

MLT Flexible steel fasteners

Flexible steel fasteners, delivered in standard boxes.

Flexible steel fastener made in stainless steel Belt thickness

Pulley diameter

Max. belt tension

to 1,5 mm

25 mm

4,3 N/mm

N° 001

1,5 to 2,0 mm

25 mm

7,8 N/mm

N° 002

2,0 to 2,5 mm

40 mm

7,8 N/mm

N° 003

2,5 to 3,5 mm

50 mm

8,7 N/mm

N° 00

Flexible steel fastener made in carbon steel Belt thickness

Pulley diameter

Max. belt tension

N° 15

3 to 4,5 mm

65 mm

11,4 N/mm

N° 20

4 to 4,5 mm

75 mm

16,6 N/mm

N° 25

4,5 to 6,5 mm

100 mm

17,5 N/mm

N° 27

6 to 7 mm

130 mm

21 N/mm

N° 35

7 to 8 mm

180 mm

26 N/mm

N° 45

8 to 9,5 mm

230 mm

28 N/mm

N° 55

9,5 to 11 mm

300 mm

30 N/mm

N° 65

11 to 12,5 mm

360 mm

35 N/mm

Hinge material

Grooved stainless steel pin (N° 0 to N° 3) or steel pin (N° 15 to N° 65)

Installation

By using a vise installation tool or only a hammer.

Packaging

Standard boxes with 8, 12 or 16 strips 200 mm, 300 mm or 1.200 mm long depending on the fastener type (see price list). Special length and packaging on request.

MLT MS 25 fastener for Round balers

(Patented)

MS 25 in full size

Installation with self-tapping screws without drilling holes MS 25 fasteners for Round balers Belt thickness

3.5 to 7.5 mm

Min. pulley Ø

75 mm 650 N/mm

Max. belt strength Material

Fastener made of stainless steel with self taping screws made of galvanized steel Ø 4 mm or fastener made of galvanized steel and screws made of galvanized steel.

Hinge material

Polyamide covered hinge cable Ø 4.6mm or stainless steel hinge pin Ø 5.0 mm with a stop notch

Installation

Using a screw driver with a screwing bit PZ2

Packaging

In standard boxes : - 6 complete fasteners in 170 mm with screws for belts 180 mm wide or - 6 complete fasteners in 290 mm with screws for belts 300 mm wide - Fasteners in length on demand up to 3,000 mm in one piece with screws and hinge material separately.

ACCESSORIES:

Screw driver Flex AC12 High precision Bit PZ2

MLT T 05 fasteners (for Round-balers)

T 05 with vise installation tool

T 05 – single segment

High tensile fasteners for Round balers with staples. Hydraulic installation press

T 05 fasteners for Round-balers Belt thickness Min. pulley diameter Max. belt strength

5 to 7 mm (3/16” – 9/32”) 80 mm (3 3/16”) 650 N/mm (360 PIW)

Material

Fastener made of stainless steel on paper strip and staples made of stainless steel.

Hinge material

You can select between : - Grooved stainless steel Ø 3,2 mm (version standard) - Stainless steel polyamide covered cable Ø 3,0 mm

Installation

By using a vise tool or a hydraulic installation press.

Packaging

In standard boxes each containing 6 splices (12 strips + 6 hinge pins) 135 mm long for belt width between 150 mm and 165 mm. In standard boxes each containing 6 splices (12 strips + 6 hinge pins) 150 mm long for belt width between 170 mm and 180 mm.

ACCESSORIES :

Vise installation tool for 180 mm belt width each working step. Hydraulic installation tool

MLT G 2001 fasteners

G 2001 fastener

Hammer installation tool Hydraulic installation press

Fasteners with pre-mounted staples for high resistance belts, delivered in relation to belt width. Special packaging for Round balers. Vise installation tool

G 2001 fasteners with staples in line Belt thickness

5 to 7 mm (3/16 – 9/32 in.)

Min. pulley diameter Max. belt strength

80 mm

(3 3/16 in.)

650 N/mm (PIW 360)

Material

Fastener made of stainless steel with pre-mounted staples made of stainless steel.

Hinge material

You can select between : - polyamide covered stainless steel cable Ø 4.0 mm (standard) - stainless steel hinge pin Ø 4.0 mm for Round balers

Installation

Using a vise tool or an open ended hammer tool, which allows continuous lacing. Also with a hydraulic installation press.

Packaging

ACCESSORIES :

Vise installation tool 180 mm Hammer installation tool 180 mm or 360 mm Hydraulic installation press 250 mm

MLT Installation of MS fasteners for Round Baler belt Needed tooling: - 1 T square - 1 Ruler, use for belt alignment - 1 Utility knife - 1 small hammer - 1 Cordless screw driver with adjustable torque (not too much torque!) - 1 Drive bit PZ 2 (Pozidriv and not PH!) - If necessary a grinder with grinding disc Installation mode: 1.)

Cut the belt square and remove belt profile (rough top only). FIG 1. Check the belt thickness in order to ensure the right choice of screw size (see table in brochure) or take the screw in over length Ø 4 x 12 mm.

2.)

Insert the hinge cable in the 2 metal strips. FIG 2.

FIG 1: Grinding of the belt surface

Warning: the installation of the fastener must be done with the inserted hinge cable, otherwise it will not possible to remove and to reinsert it easily. 3.)

Place belt end against belt stops of the fastener. The logo „MLT“ must be on the top side. FIG 2: Insert the hinge cable

Close the fastener strip by hammering. FIG 3.

FIG 3: Hammering 1/2

MLT Installation of MS fasteners for Round Baler belt Installation mode / second page: 4.)

Start with the first screw left and right side of the belt. Press down firmly and hold power screwdriver perpendicular to the belt to insure to screws find the threads of the bottom plate. FIG 4 The screwing have to be done in two steps: first drive the first screw of every plate with less torque; then drive the second with more torque in order to compress the rubber to achieve best results and finally finish screwing the first screws with full torque. Complete the row of holes with the screws.

FIG 4: Screwing

The operation is considered good if the fastener plates are evenly pressed into the belt and all screws are completely into the threads. Warning: the threads of the fasteners plates made of stainless steel can be damaged easily with too much torque. Do the job carefully! 5.)

Relieve the corners of the belts with a knife. FIG. 5

6.)

Remove the hinge cable

7.)

If necessary grind screws tips on the back of the belt. FIG 6

FIG 5: cut the corners of the belt

FIG 6: Grinding screw tips

8.)

Insert belt into the round baler and bring belt end together. If necessary lock the hinge cable with some washers. FIG 7 FIG. 7

2/2

INSTALLATION PROCEDURES VICE TOOL T183 FOR UP TO 10 CLIPS (150mm or 6 â&#x20AC;&#x2122;â&#x20AC;&#x2122;) - Load the clips into the Tool leaving at least one space clear on either side of the Tool . (Fig.A) - Insert the Gauge Pin through the Loops of the Clips. (Fig.A) - Insert the cut and squared end of the belt into the clips , Firmly pushing the belt up to the Gauge Pin across the full width . - Push together the 2 parts of the Tool T183. - Position the Tool T183 into the jaws of the vice. (Fig.B) - Make sure the belt is square to the clips. .

CLIPS

BELT STAPLE

T183

PUNCH

GAUGE PIN

Fig.A Fig.B

- Apply pressure by closing the vice jaws until the belt is squeezed by the clips. (Fig.C) - Release the jaws of the vice and lower the Tool T183 into the vice so that the Staple Punch is between the jaws. (Fig.D) - Re-apply pressure with the vice by closing the jaws to drive the staples through the belt.

Fig.D

Fig.C

- Release the pressure from the vice and remove the Tool T183 from the vice. - Remove the belt from the Tool T183 . - To complete the clenching of the staples, position the clipped end of the belt between the vice jaws . Apply pressure by closing the vice, folding over the ends of the staples. (Fig.E) - Alternatively, place the clipped end of the belt on a piece of steel with the staple points in contact with the steel. Use a hammer on the top side of the clip, being careful not to damage the loop of the fastener and finish folding over the ends of the staples. - Remove the Gauge Pin from clips.

MLT Minet Lacing Technology WWW.mlt-eu.com

Fig.E

17/06/2005

1/2

apm_gb_t183.doc

MORE THAN 10 CLIPS ( over 150mm or 6’’) (over 300mm or 12’’ use a long gauge pin) 1- Position the Tool T183 into the jaws the vice. (Fig.A) - Load the clips into the Tool leaving 2 free space on one side of the Tool. (Fig.F) - Insert the Gauge Pin through the Loops of the Clips. (Fig.F) - Insert the cut and squared end of the belt into the clips , Firmly pushing the belt up to the Gauge Pin across the full width . - Push together the 2 parts of the Tool T183. - Make sure the belt is square to the clips. - Apply pressure by closing the jaws of the vice until the belt is squeezed by the clips. (Fig.C) - Release the jaws of the vice and lower the Tool T183 into the vice so that the Staple Punch is between the jaws. (Fig.D) - Re-apply pressure with the vice by closing the jaws to drive the staples through the belt.

Fig.F

- Release the pressure from the vice. - Remove the Gauge Pin from clips. 2- Remove the end of the belt with the inserted clips . - Reload the Tool T183 with clips as before leaving one space empty at the end of the Tool. - Insert the Gauge Pin through the Loops of the Clips. (Fig.G) - Insert the end of the belt with the inserted clips back into the Tool T183. - Position the last inserted clip into the empty space. (Fig.G) - Put together the 2 parts of the Tool T183. - Make sure the belt is square to the clips. - Apply pressure by closing the jaws of the vice until the belt is squeezed by the clips. (Fig.C) - Release the jaws of the vice and lower the Tool T183 into the vice so that the Staple Punch is between the jaws. (Fig.D) - Re-apply pressure with the vice by closing the jaws to drive the staples through the belt.

Fig.G

- Repeat these operations until the clips have been inserted across the full width. 3- To complete the clenching of the staples,position the clipped end of the belt between the vice jaws (the Gauge Pin through the Loops of the clips). Apply pressure by closing the vice, folding over the ends of the staples. (Fig. E) - Alternatively, place the clipped end of the belt on a piece of steel with the staple points in contact with the steel. Use a hammer on the top side of the clip, being careful not to damage the loop of the fastener and finish folding over the ends of the staples. - Remove the Gauge Pin from clips.

MLT Minet Lacing Technology WWW.MLT-eu.com

17/06/2005

2/2

apm_gb_t183.doc

CLIPS

BELT STAPLE

T183

PUNCH

GAUGE PIN

Fig.A Fig.B

Fig.D

Fig.C

MLT Minet Lacing Technology WWW.mlt-eu.com

Fig.E

17/06/2005

1/2

apm_gb_t183.doc

Fig.F

Fig.G

MLT Minet Lacing Technology WWW.MLT-eu.com

17/06/2005

2/2

apm_gb_t183.doc

CLIPS

BELT STAPLE

T183

PUNCH

GAUGE PIN

Fig.A Fig.B

Fig.D

Fig.C

MLT Minet Lacing Technology WWW.mlt-eu.com

Fig.E

17/06/2005

1/2

apm_gb_t183.doc

Fig.F

Fig.G

MLT Minet Lacing Technology WWW.MLT-eu.com

17/06/2005

2/2

apm_gb_t183.doc

MLT Tools for Vulcanizers (2014) Cutting tools & accessories Offset knife

Part #

Weight

OUDC 1021

0,1 Kg

OUDC 1029

0,12 Kg

OUDC 1019

0,11 Kg

OUDC 1559

0,06 Kg

OUDL 1282

0,06 Kg

OUDL 1519

0,05 Kg

OUDC 1320

0,16 Kg

Blade length 15 cm

Flexible blade knife

Non bidding picture

OUDC 1021

Blade length 20 cm

Hand mixer knife

OUDC 1029

Blade length 4 cm

Hand mixer knife fine

OUDC 1019 OUDC 1599

Blade length 4 cm

Cobber knife without handle

OUDL 1282

Blade 200 x 22 x 2 mm (LxHxW)

Cobber knife without handle Blade 165 x 19 x 1,85 mm (LxHxW)

Blade holder

OUDL 1519

for spare blade OUDL 1318 & OUDL 1319

Bevelled spare blade for blade holder

OUDC 1320 OUDL 1319

0,05 Kg

OUDL 1318

0,04 Kg

OUDL 1344

0,05 Kg

OUDL 1345

0,05 Kg

OUDL 1346

0,05 Kg

OUDC 1158

0,08 Kg

OUDC 1157

0,09 Kg

OUDC 1038

0,12 Kg

OUDC 1011

0,14 Kg

OUDC 1010

0,21 Kg

OUDC 1007

0,27 Kg

OUDC 1570

0,12 Kg

OUDC 1571

0,15 Kg

OUDC 1043

0,11 Kg

Cobblers knife with rectractable blade

OUDC 1047

0,11 Kg

Spare blade for cobblers knife

OUDL 1048

0,035 Kg

Premium Cobblers knife with rectractable blade

OUDC 1569

0,10 Kg

OUDC 1022

0,08 Kg

OUDC 1159

0,08 Kg

OUDC 1353

0,13 Kg

OUDA 1015

0,63 Kg

OUDA 1327

0,05 Kg

Sharpenning steel

OUDA 1486

0,3

Belt whetting and polishing machine

OUDA 1449

10,50 Kg

OUDA 1450

0,1 Kg

OUDA 1481

0,5 Kg

Dimension: 200 x 18 x 2 m

Spare blade normal sharpened for blade holder

OUDL 1319 OUDlL 1318

Dimension: 200 x 18 x 2 mm

Short bevelled blade

OUDL 1344

Dimension: 230 x 25 x 2 mm

Long bevelled blade

OUDL 1345

Dimension : 230 x 18 x 2 mm

Curved spare balde for balde holder

OUDL 1346

Dimension: 230 x 25 x 2 mm

Crescent knife Blade length 5 cm

Saddler knife “trianglar blade“

OUDC 1158

OUDC 1157

Blade length 9 cm

Saddler knife “duck bill”

OUDC 1038

Carbon steel blade length 12.5 cm

Butcher knife 16 cm

OUDC 1011

Stainless steel blade length 6" (16 cm)

Butcher knife 25 cm

OUDC 1010

Carbon steel blade length 9" (25 cm)

Butcher knife 30 cm

OUDC 1007

Carbon steel blade length 12" (30 cm)

Saddler knife 15 cm

OUDC 1570

Carbon steel blade length 12.5 cm

Saddler knife 20 cm

OUDC 1571

Carbon steel blade length 8" (20 cm)

Half moon knife Blade length 10 cm

Pruning knife with horn handle

OUDC 1043 OUDC 1047

OUDL 1048

OUDC 1569

Blade length 7 cm

Pruning knife with wood handle

OUDC 1159 OUDC 1022

Blade length 9 cm

Closing curved blade knife with awl Blade length 8 cm

Square whetting stone

OUDC 1353

Dimension: 30 x 30 x 300 mm

Trapezoidal whetting stone

OUDA 1015

Length 150 mm

OUDA 1327

220 V Replacement belt 800 x 50 mm K120

Diamond whetting stone 4 faces 4 grains 200 - 300 - 400 - 600 in box 150 x 50 mm per face

OUDA 1486

OUDA 1481

OUDA 1449

1/15

MLT Cutting tools & accessories

Part #

Weight

OUDC 1520

0,15 Kg

Cutter 18 mm with metal handle

OUDC 1413

0,15 Kg

Cutter 18 mm with jamming screw

OUDC 1012

0,18 Kg

OUDL 1155

0,078 Kg

OUDL 1156 1

0,36 Kg

OUDL 1156

0,78 Kg

Cutter pro 18 mm Autolock

Non bidding picture

Metal blade guide and plastic handle

OUDC 1520 OUDC 1413

Stanley interlock

Spare blades for cutter 18 mm

OUDC 1012

Package with 10 pieces

Spare blades for cutter 18 mm

OUDL 1155

Package with 50 pieces

Spare blades for cutter 18 mm Reinforced blades for cutter

OUDL 1217

OUDL 1156 1

Package with 100 pieces OUDL 1217

0,085 Kg

UODL 1218

0,85 Kg

OUDL 1156

OUDL 1217

Package with 8 pieces

Reinforced blades for cutter

OUDL 1218

Package with 80 pieces

Trapezoidal cutter with 3 blades

OUDC 1287

0,16 Kg

Trapezoidal cutter professional

OUDC 1411

0,31 Kg

OUDL 1288

0,05 Kg

OUDL 1289

0,50 Kg

OUDL 1491

0,50 Kg

OUDL 1384

0,05 Kg

OUDL 1491

0,05 Kg

OUDC 1268

0,15 Kg

OUDC 1287

with 10 blades loader

Spare trapezoidal blades

OUDC 1411

Package with 10 pieces

Spare trapezoidal blades Package with 100 pieces

Spare trapezoidal blades with 3 Arrestors

OUDL 1289

OUDL 1288 OUDL 1288

In security blister; package with 100 pieces

Spare hook blades Package with 10 pieces

Spare hook blades Package with 100 pieces

Cutter 25 mm Cutter 25 mm with 3 blades loader

OUDC 1269

0,27 Kg

Spare blades for cutter 25 mm

OUDL 1270

0,21 Kg

OUDM 1175

4,5 Kg

OUDM 1356

4,5 Kg

OUDM 1211

5,30 Kg

OUDM 1975

4,5 Kg

OUDL 1272

0,27 Kg

OUDL 1447

0,26 Kg

OUDL 1269

Package with 10 pieces

Belt skiver 220 V (with no blade)

OUDL 1384 OUDL 1268

Stanley

OUDL 1270

Delivered with whetting stone, carrying box and 3 blades

Belt skiver 110 V (with no blade) Delivered with whetting stone, carrying box and 3 blades

Belt skiver air powered

OUDM 1175

Delivered with whetting stone, carrying box and 3 blades

Belt skiver air powered Without blades

Straight blade for skiver Version with offset; Sharp hardness 62 HRc +/- 2

Straight blade for skiver

OUDL 1272

Sharp hardness 62 HRc +/- 2

OUDL 1447

Blade for skiver for belt ends Sharp hardness 58 HRc +/- 2

Width x depth : 40 x 6 mm Width x depth : 40 x 4 mm Width x depth : 40 x 2 mm

OUDL 1176 OUDL 1366 OUDL 1185

0,033 Kg 0,032 Kg 0,031 Kg

OUDL 1478 OUDL 1482 OUDL 1404 OUDL 1405 OUDL 1406

0,03 Kg 0,03 Kg 0,03 Kg 0,29 Kg 0,28 Kg

OUDA 1327

0,05 Kg

OUDL 1176

Blade for skiver for belt centre Sharp hardness 58 HRc +/- 2

Width x depth : 35 x 10 mm Width x depth : 35 x 8 mm Width x depth : 40 x 6 mm Width x depth : 40 x 4 mm Width x depth : 40 x 2 mm Trapezoidal whetting stone

OUDA 1327

Length 150 mm

Vibrating knife 220V (900W)

OUDL 1478

OUDL 1404

OUDM 1334

9,40 Kg

OUDM 1335

0,23 Kg

OUDM 1334

Working width 120 mm (with 1 set of blades)

Blade for vibrating machine; width : 120 mm Package with 5 pieces

2/15

MLT Cutting tools & accessories Rubber cut profiler 220 V 400 W

Part #

Weight

OUDM 1304

4,0 Kg

Non bidding picture

OUDL 1307

20 blades W1; width 2-4 mm; depth 7 mm 20 blades W2; width 4-6 mm; depth 8 mm 20 blades W3; width 6-8 mm; depth 10 mm 20 blades W4; width 8-10 mm; depth 14 mm 20 blades W5; width 10-14 mm; depth 16 mm

OUDL 1305 OUDL 1306 OUDL 1307 OUDL 1308 OUDL 1309

0,02 Kg 0,02 Kg 0,02 Kg 0,02 Kg 0,02 Kg

20 blades R1; width 2-4 mm; depth 7 mm 20 blades R2; width 4-6 mm; depth 8 mm 20 blades R3; width 6-8 mm; depth 10 mm 20 blades W4; width 8-10 mm; depth 14 mm 20 blades W5; width 10-14 mm; depth 16 mm

OUDL 1310 OUDL 1311 OUDL 1312 OUDL 1313 OUDL 1314

0,02 Kg 0,02 Kg 0,02 Kg 0,02 Kg 0,02 Kg

OUDM 1401

4,0 Kg

Rubber cut 220 V 370W

OUDA 1304

OUDL 1313

OUDL 1445

OUDL 1402

For row rubber (with carrying box and 2 + 2 blades)

Balde for Rubber cut 25 mm Blade for Rubber cut 35 mm Blade for Rubber cut 35 mm face side

OUDL 1492 OUDL 1445 OUDL 1402 OUDL 1492

0,02 0,02 0,02

OUDC 1039

0,48 Kg

OUDC 1040 OUDC 1042

0,1 Kg 0,95 Kg

OUDE 1316

0,05 Kg

OUDE 1023

0,09 Kg

OUDE 1317

0,09 Kg

OUDE 1283

0,1 Kg

Straight strimming fork with 5 rips

OUDE 1347

0,12 Kg

Strimming fork with exchangable blade

OUDE 1409

0,2 Kg

Spare blade for strimming fork

OUDE 1410

0,05 Kg

Strimming spoon

OUDE 1024

0,09 Kg

Heating knife with copper nail blade

OUDM 1401

For row rubber - 220 V

Spare copper nail blade Control unit for heating knife Energy regulation by power impulse 220 V

Small strimming fork Length 15 cm, curved

Strimming fork

OUDC 1039

OUDC 1042

OUDE 1316

Length 20 cm, curved

Offset strimming fork

OUDE 1023 OUDE 1317

Length 20 cm

Straight strimming fork Length 20 cm

OUDE 1283

OUDE 1347 OUDE 1409

OUDE 1410 OUDE 1024

Ply separating knife with one notch

OUDP 1017

0,055 Kg

Ply separating knife with two notches

OUDP 1237

0,06 Kg

In deep adjustable separating knife

OUDP 1333

0,13 Kg

Spare blade for in deep adjustable separating knife

OUDP 1398

0,01 Kg

Offset ply knife - 3 mm

OUDP 1516

0,13

OUDP 1017

OUDP 1237

OUDP 1333

OUDP 1398 OUDP 1516

Offset ply knife - 1,5 mm

OUDP 1517

0,13

Straight ply knife - 1,5 mm

OUDP 1518

0,13

Manual stamp for finger splice

OUPD 1434

1,2 Kg

OUDP 1433

2,0 Kg

OUDP 1517 OUDP 1518

Complete, delivered with nylon mallet 299 1296

Spare blade for manual stamp for finger splice

OUDP 1433 OUDP 1434

Pneumatical belt cutter

OUDM 1374

7,5 Kg

Spare circular blade Ø 200 mm for 299 1374

OUDL 1376

2,0 Kg

Pneumatical belt cutter

OUDM 1375

6,3 Kg

OUDL 1377

0,325 Kg

Up to 60 mm belt thickness; circular blade Ø 200 mm Rotation speed 30 tr/min

Up to 35 mm belt thickness; circular blade Ø 143 mm Rotation speed 60 tr/min

Circular blade Ø 143 mm for 299 1375

OUDM 1374

OUDL 1376 OUDM 1375 OUDL 1377

3/15

MLT Cutting tools & accessories

Part #

Weight

OUDL 1372

0,40 Kg

OUDL 1247

0,45 Kg

OUDL 1248

0,55 Kg

OUDL 1249

0,80 Kg

OUDP 1472

0,29 Kg

Ply claw (Stripping hook)

OUPD 1152

0,13 Kg

Prodder

OUDP 1066

0,09 Kg

OUDL 1025

0,59 Kg

OUDC 1027

0,55 Kg

OUDC 1355

0,42 Kg

OUDC 1280

0,35 Kg

OUDC 1556

0,25 Kg

OUDC 1281

0,35 Kg

OUDC 1278

0,21 Kg

OUDC 1555

0,21 Kg

OUDC 1279

0,20 Kg

OUDC 1326

0,24 Kg

OUDC 1290

0,38 Kg

OUDC 1475

0,29 Kg

Leverage sheet metal shears

OUDC 1216

0,39 Kg

Steel cord belt cutting shear complete

OUDM 1002

9,3 Kg

Circular blade Ø 70 x 1 mm

Non bidding picture

Inner Ø 40; 2 bevels

Circular blade Ø 80 x 1 mm Inner Ø 40; 2 bevels

Circular blade Ø 80 x 2 mm Inner Ø 40; 2 bevels

Circular blade Ø 100 x 2 mm

OUDL 1247 299 1372

299 1066

Inner Ø 40; 2 bevels

Screwdriver with wooden handle for slotted head screws of ply separation

OUDP 1472

OUDP 1152

Blade length 11 cm

Tailor right handed scissors

OUDP 1066

Length 28 cm

Tailor left handed scissors

OUDC 1025

Length 26 cm

Right handed scissors - Premium Length 28 cm

Right handed scissors - Premium

OUDC 1355

Length 26 cm

Right handed scissors - Standard Length 26 cm

Left handed scissors - Premium

OUDC 1281 299 1281

Length 26 cm

Right handed scissors - Premium Length 21 cm

Right handed scissors - Standard

OUDC 1278

Length 21 cm

Left handed scissors Length 21 cm

General purpose scissors 26 cm

OUDC 1326

Right and left - Length 26 cm

General purpose gear down cutter

299 326 OUDC 1290

Blade length 80 mm

Multi-use cutter Felco CP

OUDC 1475

Blade length 35 mm

OUDC 1216

Complete cutting shear dimension 770 mm + handle 600 mm

2 spare blades for shears

OUDL 1001

0,13 Kg

Spare top blade Spare bottom blade

OUDL 1483 OUDL 1483

0,07 Kg 0,07 Kg

Cable cutter Felco C7

OUDC 1037

0,30 Kg

OUDC 1171

0,75 Kg

OUDC 1172

1,50 Kg

OUDC 1454

2,30 Kg

OUDC 1297

3,60 Kg

OUDP 1002 OUDP 1001

For spring wire/cable max. Ø 2,5/5 mm (lenght : 190 mm)

Cable cutter Felco C9

OUDC 1037

For spring wire/cable max. Ø 4,0/7 mm (length 324 mm)

Cable cutter Felco C12 For Spring wire/cable max. Ø 4,0/10 mm (length : 500 mm)

Cable cutter Felco C16

OUDC

OUDC 1172

For Spring wire/cable max. Ø 5,0/10 mm (length : 590 mm)

OUDC 1297

Gear down Cable cutter Felco C112

OUDC 1454

For Spring wire/cable Ø 8,0/12,7 mm (length : 730 mm)

4/15

MLT Gripping tools Plier

Part #

Weight

OUTP 1036

0,45 Kg

OUTP 1036

Handle 200 mm long

Cutting plier for thin pins

Non bidding picture

OUTP 1031

0,26 Kg

OUTP 1031

Length 160 mm

Rivet cutter with curved blades

OUTP 1368

0,72 Kg

Pincer with heel

OUTP 1212

0,80 Kg

OUTP 1412

0,35 Kg

OUTP 1368

OUTP 1212

Handle 265 mm long

Pliers for stripping

OUTP 1412

Handle 200 mm long

Pliers for stripping

OUTP 1030

0,40 Kg

OUTP 1219

0,57 Kg

OUTP 1030

Handle 240 mm long

Wide pincer

OUTP 1219

Jaw width 70 mm

Wide plier

OUTP 1235

0,80 Kg

Vice plier with attachment link

OUTP 1225

0,76 Kg

Vice plier adjustable

OUTP 1014

0,84 Kg

Sling with vice pliers

OUTP 1041

9,63 Kg

OUTP 1235

Jaw width 105 mm & blocking ring

OUTP 1225

OUTP 1014 OUTP

For 1 m belt width

Belt grip for belt 21 mm

OUTP 1336

0,63 Kg

OUTP 1488

0,63 Kg

Clamp up to 300 Kg for stripping

OUTP 1315

2,34 Kg

Clamp up to 1.000 Kg for stripping

OUTP 1173

5,60 Kg

OUTP 1365

2,90 Kg

Max. 21 mm belt thickness

Handling Clamp (for belt handling)

299 1336 OUTP 1336

Max. 12 mm belt thickness

OUTP 1488

OUTP 1315

With parallel closing - opening 33 mm; reach back 85 mm

Clamp up to 1,000 Kg for stripping With parallel closing - Reach back 45 mm

OUTP 11173

OUTP 1365

5/15

MLT Part #

Weight

Belt width 500 mm

OUTS 1122

19 Kg

Belt width 650 mm

OUTS 1123

20 Kg

Belt width 800 mm

OUTS 1125

21 Kg

Belt width 1.000 mm

OUTS 1126

23 Kg

Belt width 1.200 mm

OUTS 1127

25 Kg

Belt width 1.400 mm

OUTS 1128

27 Kg

Belt width 1.600 mm

OUTS 1129

29 Kg

Belt width 1.800 mm

OUTS 1430

31 Kg

Belt width 2.000 mm

OUTS 1429

33 Kg

Reinforced aluminium profile for clamps in meter length

OUTS 1124

5 Kg

Single Hook for belt clamps

OUTS 1121

5,40 Kg

Winch systems

Non bidding picture

Belt end clamps made of reinforced aluminium profile With 2 hooks

Remark: you need 2 belts clamps for tensioning the 2 belts ends.

OUTS 1122

OUTS 1124 OUTS 1121

Belt end clamps reinforced and slip resistant With 2 hooks + 1 hexagon key Nr. 14

Remark: you need 2 belts clamps for tensioning the 2 belts ends.

Belt width 500 mm

OUMT 1560

20 Kg

Belt width 650 mm

OUMT 1561

21 Kg

Belt width 800 mm

OUMT 1562

23 Kg

Belt width 1.000 mm

OUMT 1563

25 Kg

Belt width 1.200 mm

OUMT 1564

27 Kg

Belt width 1.400 mm

OUMT 1565

29 Kg

Belt width 1.600 mm

OUMT 1566

31 Kg

Belt width 1.800 mm

OUMT 1567

33 Kg

Belt width 2.000 mm

OUMT 1568

34 Kg

Lever winch for belt handing

OUTT 1479

5,10 Kg

OUTT 1236

10,80 Kg

OUTT 1169

16,30 Kg

Hand winch for roll chain with 750 daN

OUTT 1052

9,40 Kg

Cable winch 300 daN for screw driver

OUTT 1440

5,81 Kg

OUTT 1134

14,75 Kg

OUTT 1133

27,40 Kg

OUTT 1130

48 Kg

Sling Ø 9 mm x 2 m long 1,000 daN

OUTT 1131

5,0 Kg

Sling Ø 13 mm x 2 m long 1,600 daN

OUTT 1132

7,0 Kg

3000 daN

OUTM 1053

1,7 Kg

5000 daN

OUTM 1054

2,8 Kg

1000 Kg - 2 hooks - cable Ø 5 mm x 3,5 m

Hand winch 750 daN

OUTT 1479

With 5.5 m chain

Hand winch 1,500 daN

OUTT 1169 OUTT 1052

With 5.5 m chain

With 12 m cable but without screw driver (order it separately)

Hand winch with lever 800 daN With 20 m cable Ø 8,3 mm

Hand winch with lever 1,600 daN

OUTT 1134

With 20 m cable Ø 11,5 mm

Hand winch with lever 3,200 daN

OUTT 1440

With 20 m cable Ø 16 mm

OUTV1131 OUTT 1134

Dynamometric tester

OUTT 1053

6/15

MLT Part #

Weight

2 Wedges 1200 x 50 x 3 mm

OUTC 1070

2,60 Kg

2 Wedges 1200 x 50 x 4 mm

OUTC 1071

3,60 Kg

2 Wedges 1200 x 50 x 5 mm

OUTC 1096

4,60 Kg

2 Wedges 1200 x 50 x 6 mm

OUTC 1097

5,50 Kg

2 Wedges 1200 x 50 x 7 mm (4+3)

OUTC 1098

6,30 Kg

2 Wedges 1200 x 50 x 8 mm

OUTC 1099

7,40 Kg

2 Wedges 1200 x 50 x 9 mm (5+4)

OUTC 1100

8,30 Kg

2 Wedges 1200 x 50 x 10 mm

OUTC 1101

9,30 Kg

2 Wedges 1200 x 50 x 11 mm (6+5)

OUTC 1102

10,20 Kg

2 Wedges 1200 x 50 x 12 mm

OUTC 1103

11,30 Kg

2 Wedges 1200 x 50 x 13 mm (8+5)

OUTC 1104

12,00 Kg

2 Wedges 1200 x 50 x 14 mm

OUTC 1105

12,80 Kg

2 Wedges 1200 x 50 x 15 mm

OUTC 1106

16,00 Kg

2 Wedges 1200 x 50 x 16 mm

OUTC 1107

14,80 Kg

2 Wedges 1200 x 50 x 17 mm (12+5)

OUTC 1072

16,00 Kg

2 Wedges 1200 x 50 x 18 mm

OUTC 1073

16,60 Kg

2 Wedges 1200 x 50 x 19 mm (15+4)

OUTC 1074

17,60 Kg

2 Wedges 1200 x 50 x 20 mm

OUTC 1075

18,40 Kg

2 Wedges 1200 x 50 x 21 mm (15+6)

OUTC 1076

19,40 Kg

2 Wedges 1200 x 50 x 22 mm (12+10)

OUTC 1077

20,00 Kg

Brace of wedges 1,200 x 50 mm (both)

OUTC 1108

1,40 Kg

2 Wedges 2000 x 80 x 4 mm

OUTC 1078

10,88 Kg

2 Wedges 2000 x 80 x 5 mm

OUTC 1079

13,82 Kg

2 Wedges 2000 x 80 x 6 mm

OUTC 1080

16,32 Kg

2 Wedges 2000 x 80 x 8 mm

OUTC 1081

21,76 Kg

2 Wedges 2000 x 80 x 9 mm (5+4)

OUTC 1082

24,51 Kg

2 Wedges 2000 x 80 x 10 mm

OUTC 1089

27,21 Kg

2 Wedges 2000 x 80 x 11 mm (6+5)

OUTC 1090

29,92 Kg

2 Wedges 2000 x 80 x 12 mm

OUTC 1091

32,64 Kg

2 Wedges 2000 x 80 x 13 mm (8+5)

OUTC 1092

35,36 Kg

2 Wedges 2000 x 80 x 14 mm (8+6)

OUTC 1093

38,08 Kg

2 Wedges 2000 x 80 x 15 mm

OUTC 1094

40,82 Kg

2 Wedges 2000 x 80 x 16 mm (10+6)

OUTC 1095

43,52 Kg

2 Wedges 2000 x 80 x 17 mm (12+5)

OUTC 1083

46,24 Kg

2 Wedges 2000 x 80 x 18 mm (12+6)

OUTC 1084

48,96 Kg

2 Wedges 2000 x 80 x 19 mm (15+4)

OUTC 1085

51,68 Kg

2 Wedges 2000 x 80 x 20 mm

OUTC 1086

54,41 Kg

2 Wedges 2000 x 80 x 21 mm (15+6)

OUTC 1087

57,12 Kg

2 Wedges 2000 x 80 x 22 mm (12+10)

OUTC 1088

60,52 Kg

Brace of wedges 2,000 x 80 mm (both)

OUTC 1110

2,4 Kg

OUTC 1153

1,50 Kg

Winch systems

Non bidding picture

Wedges for vulcanizing presses (50 mm wide)

Keile für die Heißvulkanisierung

Iron wedges for Hot Splicing

Cales pour la vulcanisation à chaud

OUTC 1108

Chain Ø 6 mm 1800 mm long

Wedges for vulcanizing presses (80 mm wide)

Keile für die Heißvulkanisierung

Iron wedges for Hot Splicing

Cales pour la vulcanisation à chaud

OUTC 1110

Chain Ø 8 mm 2700 mm long

Clamp 250 mm

OUTC 1153

Clamp with pomp 400 mm

OUTC 1013

Clamp with pomp 400 mm

OUTC 1547

2,25 Kg

OUTC 1547

OUTC 1013

2,25 Kg

7/15

MLT Surface preparation Angle grinder BOSCH GWS 9-125 Professional

Part #

Weight

OUSM 1465

2,0 Kg

Non bidding picture

Ø 125 mm;11 000 tr/min; 900 W; weight 1,9 kg Delivered with clamp nut Coal contact (both)

Angle grinder BOSCH GWS 24-230 LVI Professional

OUSM 1473 OUSM 1466

OUSM 1465

5,50 Kg

Ø 230 mm;6 500 tr/min; 2400 W; weight 5,5 kg Delivered with clamp nut Coal contact (both)

OUSM 1466 OUSM 1474

Strimming disc Ø 125 x 7 mm for steel

OUSM 1467

Strimming disc Ø 230 x 7 mm for steel

OUSM 1468

Cutting up disc 125 x 2,4 mm for steel

OUSM 1469

Cutting up disc 230 x 1,9 mm for steel

OUSM 1470

Angle grinder FLEX L3406 VRG

OUSM 1255

OUSM 1467

2,40 Kg

OUSM 1470

Max. Ø 125 mm; 2,100-7,500 tr/min; 1,400 W; weight 1.9 kg Delivered with soft plate Ø 125 Coal contact K33 (both)

Angle grinder FLEX LK 604

OUSM 1255

OUSM 1339 OUSM 1266

4,70 Kg

OUSM 1266

Maxi. Ø 175 mm; 4,000 tr/min; 1,200 W; weight 3 kg Delivered with soft plate Ø 170 Coal contact K64 (both)

Polisher Flex PE 14-2 150

OUSM 1341 OUSM 1253

3,1 Kg

Maxi. Ø 160 mm; 380-2,100 tr/min; 1,400 W; weight 2.3 kg Delivered with soft plate Ø 170 Coal contact K33 (both)

Polisher FLEX L1202

OUSM

OUSM 1254

OUSM 1339 OUSM 1254

5,10 Kg

Max. Ø 175 mm; 1,750 tr/min; 1,600 W; weight 4.8 kg Delivered with soft plate Ø 170 Coal contact K20 (both)

Grinder BOSCH GWS 15-125 Inox Professional

OUSM 1340 OUSM 1457

4,80 Kg

Maxi. Ø 125 mm; 2,200-7,500 tr/min; 1,500 W; weight 2.2 kg Delivered with soft plate Ø 125 Coal contact K64 (both)

Polisher BOSCH GPO 14 CE Professional

OUSM 1457 OUSM 1338 OUSM 1051

4,90 Kg

Ø 170 mm; 750-3,000 tr/min; 1.400 W; weight 2.4 kg Delivered with soft plate Ø 170 Coal contact (both)

Grinder-Polisher FEIN

OUSM 1051 OUSM 1338 OUSM 1056

4,70 Kg

Ø 170 mm; 900-2,500 tr/min; 1.200 W; weight 2.4 kg Delivered with soft plate Ø 170 Coal contact (both)

Polisher FEIN (without Plate)

OUSM 1337 OUSM 1451

OUSM 1056

4,70 Kg

Ø 170 mm; 500-1,500 tr/min; 1.200 W; weight 2.5 kg Delivered with soft plate Ø 170 Coal contact (both)

OUSM 1451 OUSM 1337

Plate Ø 115 mm M14

OUSM 1257

0,08 Kg

Plate Ø 125 mm M14

OUSM 1299

0,08 Kg

Plate Ø 170 mm M14

OUSM 1057

0,20 Kg

Straight grinder with tool clip

OUSM 1177

4,46 Kg

OUSM 1178

7,90 Kg

OUSM 1257 OUSM 1299

OUSM1057

Ø 6 & 8 mm, 6000 tr/min; length 524 mm; weight 3,1 kg

OUSM 1177

Straight grinder Bosch 1150 W; 6800 tr./min.; 632 mm long; weight 3,9 kg

OUSM 1178

Abrasive disc Ø 125 Ø 125 K16

OUSD 1068

0,04 Kg

Ø 125 K24

OUSD 1058

0,036 Kg

Ø 125 K36

OUSD 1059

0,030 Kg

Ø 180 K16

OUSD 1069

0,085 Kg

Ø 180 K24

OUSD 1060

0,065 Kg

Ø 180 K36

OUSD 1006

0,062 Kg

Ø 180 K60

OUSD 1386

0,041 Kg

Ø 180 K80

OUSD 1387

0,038 Kg

Abrasive disc Ø 180

OUDS 1068

OUDS 1069

8/15

MLT Surface preparation

Part #

Non bidding picture

Weight

Semi rigid roughing disc Ø 125 Ø 125 K16 (rubber)

OUSD 1284

0,09 Kg

Ø 125 K24 (rubber)

OUSD 1285

0,085 Kg

Ø 125 K36 (rubber)

OUSD 1286

0,092 Kg

Ø 125 K36 (for metal)

OUSD 1348

0,085 Kg

Ø 180 K16 (rubber)

OUSD 1275

0,177 Kg

Ø 180 K16 (for metal)

OUSD 1349

0,212 Kg

Ø 180 K24 (rubber)

OUSD 1183

0,177 Kg

Ø 180 K24 (for metal)

OUSD 1350

0,192 Kg

Ø 180 K36 (rubber)

OUSD 1184

0,177 Kg

Ø 180 K36 (for metal)

OUSD 1351

0,190 Kg

Ø 125x2 K16 (copper)

OUSD 1238

0,27 Kg

Ø 125x2 K24 (copper)

OUSD 1244

0,25 Kg

Ø 125x2 K36 (copper)

OUSD 1239

0,24 Kg

Ø 125x2 K60 (copper)

OUSD 1 240

0,21 Kg

Semi rigid roughing disc Ø 175

OUDS 1284 OUDS 1275

Roughing carbide disc Ø 125 (copper)

OUDS 1238

Roughing carbide disc Ø 175 (copper) Ø 175x2 K16 (copper)

OUSD 1241

0,52 Kg

Ø 175x2 K16 (copper)

OUSD 1245

0,52 Kg

Ø 175x2 K36 (copper)

OUSD 1242

0,47 Kg

Ø 175x2 K60 (copper)

OUSD 1243

0,43 Kg

Ø 102 K16 (silver)

OUSD 1202

0,23 Kg

Ø 102 K36 (silver)

OUSD 1203

0,23 Kg

Ø 125 K16 (silver)

OUSD 1508

0,23 Kg

Ø 125 K36 (silver)

OUSD 1509

0,23 Kg

Ø 178 K12 (silver)

OUSD 1120

0,68 Kg

Ø 178 K16 (silver)

OUSD 1205

0,68 Kg

Ø 178 K36 (silver)

OUSD 1206

0,68 Kg

OUDS 1241

Roughing carbid pin disc

OUDS 1202

OUDS 1508

299 1120 OUDS 1206

Clamping flange for carbid disc Including the indexing washer and the clamp nut For BOSCH & FEIN Grinder

OUSD 1259

0,13 Kg

For FLEX Grinder 604/1502/1506

OUSD 1260

0,13 Kg

For FLEX 1202 Grinder

OUSD 1204

0,20 Kg

OUSD 1259 OUSD 1260 OUSD 1204

Roughing cylindrical carbid disc (Inner diameter 14 mm) Ø 102x38 K16 (copper)

OUSD 1250

0,42 Kg

Ø 102x38 K24 (copper)

OUSD 1251

0,42 Kg

Ø 102x38 K36 (copper)

OUSD 1252

0,42 Kg

OUSD 1250

Roughing carbid pin bell disc (Inner diameter 14 mm) Ø 102x38 K16 (silver)

OUSD 1199

0,32 Kg

Ø 102x38 K36 (silver)

OUSD 1200

0,32 Kg

Ø 102x38 K16; Inner Ø 14 mm

OUSD 1258

0,45 Kg

Ø 102x38 K16; Inner Ø 22 mm

OUSD 1362

0,45 Kg

OUSD 1198

0,07 Kg

Ø 76x25 K24 (silver)

OUSD 1193

0,20 Kg

Ø 76x25 K36 (silver)

OUSD 1194

0,20 Kg

Ø 102x38 K16 (silver)

OUSD 1195

0,47 Kg

Ø 102x38 K24 (silver)

OUSD 1553

0,47 Kg

Ø 102x38 K36 (silver)

OUSD 1196

0,45 Kg

OUSD 1197

0,035Kg

Roughing cylindrical carbid disc (copper)

Clamping mandrel for bell carbide disc Ø 102

OUSD 1199

OUSD 1258

OUSD 1198

Roughing cylindrical carbid pin disc

OUSD 1193

Clamping mandrel for cylindrical carbide disc Ø 76

OUSD 1197

OUSD 1195

9/15

MLT Part #

Weight

Rotary wire brush 150 x 20 wire Ø 0,3

OUSB 1004

0,90 Kg

Rotary wire brush 150 x 20 wire Ø 0,5

OUSB 1210

0,70 Kg

Cable rotary wire brush concave Ø 100 mm

OUSB 1265

0,50 Kg

Adaptor for rotary wire brush

OUSS 1055

0,22 Kg

Electric roughing machine 220 V

OUSM 1441

2,30 Kg

Surface preparation

Non bidding picture

299 1265 OUSB 1004

OUSB 1265

OUSS 1055

Complete with 2 roughing belts 11 and 23 mm (cleans, blasts,… makes rough)

Pneumatic drive roughing machine

OUSM 1444

3,00 Kg

OUSM 1441

Complete with 2 roughing belts 11 and 23 mm (cleans, blasts,… makes rough)

OUSM 1444

Spare roughing belt 23 mm wide (Standard)

OUSB 1442

0,05 Kg

Spare roughing belt 11 mm wide

OUSB 1443

0,04 Kg

Wire brush with handle

OUSB 1028

0,15 Kg

OUSB 1442 OUSB 1028

Complete rougheting brush

OUSB 1144

0,15 Kg

Spare rougheting brush part

OUSB 1145

0,17 Kg

Soft brush

OUSB 1009

0,20 Kg

OUSB 1144

OUSB 1145 OUSB 1009

Flat paint brush Flat paint brush 20 mm width

OUSP 1135

0,016 Kg

Flat paint brush 30 mm width

OUSP 1490

0,016 Kg

Flat paint brush 40 mm width

OUSP 1136

0,030 Kg

Flat paint brush 50 mm width

OUSP 1138

0,045 Kg

Flat paint brush 60 mm width

OUSP 1032

0,055 Kg

Flat paint brush 80 mm width

OUSP 1137

0,080 Kg

Flat brush for cleaning & de-oil 40 mm width

OUSP 1554

0,035 Kg

Flat brush for cleaning & de-oil 50 mm width

OUSP 1558

0,040 Kg

OUSP 1136

OUSP 1137

OUSP 1554

Round paint brush Paint brush Ø 20 mm - n° 2

OUSP 1 477

0,04 Kg

Paint brush Ø 25 mm - n° 4

OUSP 1186

0,06 Kg

Paint brush Ø 30 mm - n° 6

OUSP 1226

0,08 Kg

Paint brush Ø 50 mm nylon

OUSP 1233

0,18 Kg

OUSV 1403

0,04 Kg

Spatula 40 mm wide

OUSP 1186

OUSP 1226

OUSP 1233

OUSP 1403

10/15

MLT Part #

Weight

Belt checkered roller Ø 45/6 mm

OUSR 1049

0,265 Kg

Straight checkered roller on bearing Ø 45/4 mm

OUSR 1321

0,185 Kg

Straight checkered roller on bearing Ø 50/6 mm

OUSR 1148

0,21 Kg

Straight checkered roller on bearing Ø 50/12 mm

OUSR 1532

0,29 Kg

Thoothed thin roller Ø 45/2 mm

OUSR 1147

0,185 Kg

Belt roller hollow Ø 50/12 mm

OUSR 1322

0,22 Kg

OUSR 1050

0,052 Kg

OUSR 1354

0,04 Kg

OUSR 1515

0,23 Kg

OUSR 1146

0,24 Kg

OUSR 1151

0,375 Kg

OUSR 1291

0,52 Kg

OUSR 1292

0,15 Kg

Surface preparation

Non bidding picture

OUSR 1049

OUSR 1321

OUSR 1148

OUSR 1147 For cable; inner diameter 8 mm

Awl Ø 3 mm

OUSR 1322

Length 8 cm

Awl Ø 6 mm

OUSR 1050

Length 8 cm

Spiked roller on bearing Ø 50/6.5 mm

OUSR 1354

1 point row

Spiked roller on bearing Ø 50/10 mm

OUSR 1146

2 point rows

Spiked roller on bearing Ø 50/25 mm 5 point rows

Spiked roller on bearing Ø 50/45 mm

OUSR 1151

OUSR 1291

13 point rows

250 spare points for spilk roller

OUSR 1292

Flat thin roller Flat thin roller Ø 50/1.65 mm

OUSR 1513

0,18 Kg

Flat thin roller Ø 45/2,5 mm

OUSR 1117

0,19 Kg

Flat thin roller Ø 50/3 mm

OUSR 1510

0,21 Kg

Flat thin roller Ø 45/4 mm

OUSR 1150

0,22 Kg

Flat thin roller Ø 45/6 mm

OUSR 1207

0,23 Kg

Flat thin roller Ø 50/6 mm

OUSR 1512

0,23 Kg

Flat thin roller Ø 45/10 mm

OUSR 1363

0,25 Kg

Flat thin roller Ø 45/12 mm

OUSR 1061

0,26 Kg

Flat thin roller Ø 50/12,5 mm

OUSR 1511

0,29 Kg

Flat Roller on bearing Ø 40/40 mm

OUSR 1213

0,475 Kg

Flat Roller Ø 40/70 mm

OUSR 1214

1,02 Kg

OUSR 1062

6,6 Kg

OUSR 1063

7,2 Kg

OUSR 1064

8,5 Kg

OUSR 1065

9,4 Kg

OUSR 1461

10,3 Kg

OUSV 1261

0,45 Kg

OUSV 1263

5,6 Kg

OUSV 1264

0,01 Kg

OUSV 1262

0,42 Kg

OUSR 1513

OUSR 1510

OUSR 1150

OUSR 1512

OUSR 1563

OUSR 1511

Double acting rollers 400 mm

OUSR 1213

With roll bearings

For belt up to 800 mm wide

Double acting rollers 600 mm For belt up to 1,200 mm wide

Double acting rollers 800 mm For belt up to 1,600 mm wide

Double acting rollers 1,000 mm

OUSR 1064

For belt up to 2,000 mm wide

Double acting rollers 1,300 mm For belt up to 2,400 mm wide

PU cartridge (265 g) Enough for 2,9 m x 6 x 6 mm

PU cartridge (265 g)

OUSR 1261

Set with 12 cartridges

Spare mixer Mastic gun

OUSR 1264 OUSR 1262

11/15

MLT Part #

Weight

Bag of talc (25 Kg)

OUSV 1164

25 Kg

Silicone spray

OUSV 1332

0,42 Kg

Vulcanization cloth 1,550 mm wide

OUSV 1414

1,00 Kg

OUSV 1165

1,80 Kg

OUSV 1369

0,1 Kg

OUSV 1371

0,2 Kg

OUSV 1267

0,20 Kg

Surface preparation

Non bidding picture

299 1164

299 1332

Price per meter (0,5 mm thickness)

Vulcanization cloth 1,450 mm wide

OUSV 1164 OUSV 1332

Price per meter (1 mm thick)

Industrial felt 3 mm thick Price per square meter

Teflon glas fiber fabric antistatic

OUSV 1369

Price per square meter

Silicone paper 1,000 mm wide

OUSV 1371 OUSV 1414

Price per meter

Teflon fiber glas fabric permanent adhesive

OUSV 1370

0,15 Kg

Price per square meter

OUSV 1370

OUSV 1165 299 2991405 1185

Part #

Weight

Gauge for belt thickness 50 x 50

OUMR 1428

0,25 Kg

Gauge for belt thickness 50 x 50

OUMR 1035

0,33 Kg

Gauge for belt thickness 30 x 50

OUMR 1548

0,2 Kg

Gauge for belt thickness 30 x 300

OUMR 1471

0,31 Kg

OUMR 1543

0,60 Kg

OUMR 1109

0,023 Kg

Measuring tools

OUSV 1267

Non bidding picture

OUSR 1035

With carring box

OUSR 1548

OUSR 1428

With carring box

Gauge for belt thickness 50 x 500

OUSR 1471 OUSR1543

With carring box

Mercury glass thermometer

OUSR 1109

Diameter 6 length 170 mm Checking temperature 60 to 180°C

Thermometer gauge (2 pieces)

OUMR 1111

0,6 Kg

OUMR 1113

0,3 Kg

OUMR 1220

0,4 Kg

Case for thermometer

OUMR 1234

0,25 Kg

Temperature contact sensor

OUMR 1221

0,16 Kg

Flexible thermocoupler Ø 1,5 mm

OUMR 1222

0,04 Kg

OUMR 1020

0,36 Kg

Digital multimeter

OUMR 1179

0,22 Kg

Angle measuring device/ inclinometer

OUMR 1018

0,065 Kg

OUMR 1496

0,01 Kg

OUMR 1480

0,32 Kg

Checking temperature 20 to 200°C Diameter 6 length 170 mm; delivered in a case

Laser digital thermometer

OUSR 1113

Measure without contact from -60 to +500°C

Digital thermometer

299 1111

Without thermocoupler

Shoremeter with box (Hardness measuring)

OUSR 1111

OUSR 1220 OUSR 1221

OUSR 1111

OUSR 1020

Shore (A) With carring box

OUSR 1179

Helps to measure some slopes in grades & % Direct measure

Angle measuring device/ inclinometer

299 1018

OUSR 1018

Helps to measure some slopes in grades Direct measure

Angle protactor with level Helps to measure some angles in grades & %

Dynamometric spame for mechanical press

OUSR 1496

OUMR 1154

3,8 Kg

OUSR 1480

OUSR 1154

+ socket of 36 mm

Aluminium square 600 x 1,000 mm

OUMT 1329

1,0 Kg

Aluminium square 1,000 x 1,500 mm

OUMT 1330

2,0 Kg

Aluminium square 1,000 x 2,000 mm

OUMT 1331

2,5 Kg

OUMT 1329

Warning: check for extra shipment cost

Ruler square

OUMT 1293

0,43 Kg

OUMT 1537

0,76 Kg

Length 800 mm

Square

OUMT 1293

Length 500 mm

Try square

OUMT 1045 OUMT 1537

OUMT 1045

0,76 Kg

OUMT 1003

3,44 Kg

OUMT 1116

1,40 Kg

Length 500 mm

Full scoring ruler 2000 x 60 x 10 mm

Mason ruler 2000 x 60 x 10 mm

OUMT 1003

OUMT 1116

12/15

MLT Art.-Nr.

Gewicht

Anroller gebogen, geriffelt Ø 45/6 mm

OUSR 1049

0,265 Kg

Anroller kugelgelagert, geriffelt Ø 45/4 mm

OUSR 1321

0,185 Kg

Anroller kugelgelagert, geriffelt Ø 50/6 mm

OUSR 1148

0,21 Kg

Anroller kugelgelagert, geriffelt Ø 50/12 mm

OUSR 1532

0,29 Kg

Zahnroller kugelgelagert Ø 45/2 mm

OUSR 1147

0,185 Kg

Anroller hohl Ø 50/12 mm

OUSR 1322

0,22 Kg

OUSR 1050

0,052 Kg

OUSR 1354

0,04 Kg

OUSR 1515

0,23 Kg

OUSR 1146

0,24 Kg

OUSR 1151

0,375 Kg

OUSR 1291

0,52 Kg

OUSR 1292

0,15 Kg

Oberflächenbearbeitung

Unverbindliche Abbildung

OUSR 1049

OUSR 1321

OUSR 1148

OUSR 1147 Für Kabel, Innendurchmesser 8 mm

Vorstecher Ø 3 mm

OUSR 1322

Länge 8 cm

Vorstecher Ø 6 mm

OUSR 1050

Länge 8 cm

Nadelroller Ø 50/6,5 mm

OUSR 1354

Mit 1 Reihe Nadel

Nadelroller Ø 50/10 mm

OUSR 1146

Mit 2 Reihen Nadel

Nadelroller kugelgelagert Ø 50/25 mm Mit 5 Reihen Nadel

Nadelroller kugelgelagert Ø 50/45 mm

OUSR 1151

OUSR 1291

Mit 13 Reihen Nadel

Ersatz-Nadel (250 Stück)

OUSR 1292

Flache Anroller Anroller kugelgelagert Ø 50/1,65 mm

OUSR 1513

0,18 Kg

Anroller kugelgelagert Ø 45/2,5 mm

OUSR 1117

0,19 Kg

Anroller kugelgelagert Ø 50/3 mm

OUSR 1510

0,21 Kg

Anroller kugelgelagert Ø 45/4 mm

OUSR 1150

0,22 Kg

Anroller kugelgelagert Ø 45/6 mm

OUSR 1207

0,23 Kg

Anroller kugelgelagert Ø 50/6 mm

OUSR 1512

0,23 Kg

Anroller kugelgelagert Ø 45/10 mm

OUSR 1363

0,25 Kg

Anroller kugelgelagert Ø 45/12 mm

OUSR 1061

0,26 Kg

Anroller kugelgelagert Ø 50/12,5 mm

OUSR 1511

0,29 Kg

Anroller flach, kugelgelagert Ø 40/40 mm

OUSR 1213

0,475 Kg

Anroller flach, kugelgelagert Ø 40/70 mm

OUSR 1214

1,02 Kg

Anroller doppelwirkend 400 mm

OUSR 1062

6,6 Kg

OUSR 1063

7,2 Kg

OUSR 1064

8,5 Kg

OUSR 1065

9,4 Kg

OUSR 1461

10,3 Kg

OUSV 1261

0,45 Kg

OUSV 1263

5,6 Kg

Mischkopf-Ersatzteil

OUSV 1264

0,01 Kg

Kartuschenpistole

OUSV 1262

0,42 Kg

OUSR 1513

OUSR 1510

OUSR 1150

OUSR 1512

OUSR 1563

OUSR 1511

OUSR 1213

With roll bearings

Für Bänder bis 800 mm Breite

Anroller doppelwirkend 600 mm Für Bänder bis 1.200 mm Breite

Anroller doppelwirkend 800 mm Für Bänder bis 1.600 mm Breite

Anroller doppelwirkend 1.000 mm

OUSR 1064

Für Bänder bis 2.000 mm Breite

Anroller doppelwirkend 1.300 mm Für Bänder bis 2.400 mm Breite

Kartouche mit 2-Komponenten PU (265 g) Ausreichend für 1 Streifen 2,9 m x 6 x 6 mm

Kartouche mit 2-Komponenten PU (265 g)

OUSR 1261

12er-Packung

OUSR 1264 OUSR 1262

13/15

MLT Measuring tools Scoring ruler made of stainless steel

Part #

Weight

OUMT 1146

0,26 Kg

OUMT 1046

0,23 Kg

Non bidding picture

1,000 x 30 mm

OUMT 1146

Pair of compasses 350 mm

299 1046

Compass 1,000 mm

OUMT 1118

0,70 Kg

Chalk line with powder

OUMT 1034

0,36 Kg

Blue powder 115 g

OUMT 1168

0,15 Kg

White soft lead chalk (12 pieces)

OUMT 1033

0,26 Kg

Yellow soft lead chalk (12 pieces)

OUMT 1162

0,26 Kg

Red soft lead chalk (12 pieces)

OUMT 1163

0,26 Kg

Ball pen 3 mm white

OUMT 1540

0,08 Kg

Ball pen 6 mm white

OUMT 1544

0,08 Kg

Propelling pencil 3 mm

OUMT 1276

0,02 Kg

Soft white lead dia. 3 mm (12 pieces)

OUMT 1277

0,02 Kg

Silver ball point pen

OUMT 1143

0,028 Kg

OUMT 1146

OUMT 1118

299 1168 OUMT 1046 OUMT

OUMT 1033

OUMT 1544

OUMT 1276

OUMT 1143

White ink stamper 8 ml

OUMT 1142

0,025 Kg

Black ink stamper 6.5 ml

OUMT 1427

0,02 Kg

OUMT 1142 OUMT 1427

Folting rule 2 m

OUMT 1489

0,1

Triple-meter with jamming

OUMR 1139

0,12 Kg

Stanley Triple-meter with jamming

OUMR 1139

0,12 Kg

Stanley 5-meter with jamming

OUMR 1456

0,25 Kg

Double decameter with steel band

OUMR 1140

0,90 Kg

Totalizer m/cm with wheels

OUMR 1385

2,00 Kg

Spare set of wheels

OUMR 1459

0,4 Kg

Odometer reading 9999,99 m

OUMR 1215

4,7 Kg

OUMR 1432

4,7 Kg

299 1427

OUMT 1139

Wheel Ă&#x2DC; 320 mm

Digital Tachometer mit LCD-Anzeige Measuring in m/Sec. and Tr/min.

OUMR 1139

OUMR 1456

OUMR 1140

OUMR 1385 + OUMR 1459

OUMR 1432

OUMR 1215

14/15

MLT Varied tools & accessories

Part #

Weight

Drill - screws driver Bosch GSR 14,4 VE-2-Li

OUVP 1256

6,4 Kg

OUVP 1462

6,4 Kg

OUVP 1328

3,2 Kg

Non bidding picture

14,4 V, delivered with 2 batteries Li-Lon 4 Ah in box; weight 2,3 Kg (screwing torque smoothly/strength 40/75 N/m)

Adapted for MS fasteners & Super-Screw lacings Hammer driller Bosch GSB 14,4 VE-2-Li 14,4 V, delivered with 2 batteries Li-Lon 4 Ah in box; weight 2,4 Kg (screwing torque smoothly/strength 36/80 N/m)

OUVP 1256

Adapted for MS fasteners & Super-Screw lacings

Electrical Screw driver 220 V

OUVP 1328

220 V 400 W in box, weight: 1.6 Kg (screwing torque smoothly/strength 18/28 N/m)

OUVP 1449

Adapted for MS fasteners & Super-Screw lacings

Hand brace for manual screwing

OUVP 1407

0,76 Kg

OUVE 1300 OUVE 1358

0,005 Kg 0,125 Kg

OUVP 1407

With magnetic bit holder

Adapted for MS fasteners & Super-Screw lacings

Driving bit PZ2; DLC coated 25 mm long Price per unit Price for 25 pieces

OUVE 1300

Driving bit PZ3; DLC coated 25 mm long Price per unit

OUVE 1301 OUVE 1359

0,005 Kg 0,125 Kg

OUVE 1302

0,03 Kg

Rubber mallet Ø 60 mm and 500 gr

OUVM 1008

0,54 Kg

Rubber mallet Ø 70 mm and 700 gr

OUVM 1115

0,80 Kg

Rubber mallet Ø 90 mm and 1,200 gr

OUVM 1005

1,3 Kg

Nylon mallet Ø 35 mm and 450 gr

OUVM 1296

0,41 Kg

Wear ployamid head Ø 35

OUVM 1557

0,41 Kg

Recoilless nylon hammer

OUVM 1435

1,79 Kg

OUVM 1437

0,1 Kg

OUVM 1436

2,4 Kg

OUVM 1438

0,13 Kg

Engineering hammer # 25, weight 300 g

OUVM 1294

0,35 Kg

Engineering hammer # 35, weight 600 g

OUVM 1367

0,94 Kg

Punch Ø 3 mm

OUVE 1415

0,02 Kg

Punch Ø 4 mm

OUVE 1416

0,03 Kg

Punch Ø 5 mm

OUVE 1417

0,03 Kg

Punch Ø 6 mm

OUVE 1418

0,04 Kg

Punch Ø 7 mm

OUVE 1419

0,04 Kg

Punch Ø 8 mm

OUVE 1420

0,07 Kg

Punch Ø 9 mm

OUVE 1421

0,08 Kg

Punch Ø 10 mm

OUVE 1422

0,10 Kg

Punch Ø 11 mm

OUVE 1423

0,11 Kg

Punch Ø 12 mm

OUVE 1424

0,12 Kg

Punch Ø 13 mm

OUVE 1425

0,12 Kg

Punch Ø 14 mm

OUVE 1426

0,14 Kg

Punch Ø 15 mm

OUVE 1463

0,18 Kg

Punch Ø 16 mm

OUVE 1453

0,19 Kg

Punch Ø 18 mm

OUVE 1426

0,14 Kg

Punch Ø 20 mm

OUVE 1463

0,18 Kg

Punch Ø 22 mm

OUVE 1463

0,18 Kg

Punch Ø 24 mm

OUVE 1453

0,19 Kg

Price for 25 pieces

Bit holder with magnet

OUVE 1301

With locking system for the bits

OUVE 1302

OUVM 1005

OUVM 1296

Ø 60 mm and 1,750 Gr.; Steel handle

Wear ployamid head Ø 60 Recoilless nylon hammer

OUVM 1435

Ø 70 mm and 2,400 Gr.; Steel handle

Wear ployamid head Ø 70

OUVM 1436

OUVM 1294

OUVM 1367

OUVE 1420

25 mm

Ø 12 mm

OUVE 1420 + R

15/15

MLT Part #

Weight

OUVC 1180

2,02 Kg

OUVC 1067

2,75 Kg

Nozzle for Welding pistol Leister Ø 5 mm

OUVC 1324

0,04 Kg

Nozzle for Welding pistol Leister Ø 10 mm

OUVC 1325

0,03 Kg

Nozzle for Welding pistol Leister flat 20 mm

OUVC 1303

0,05 Kg

Infra red lamp 1,200 x 400 mm

OUVC 1448

5,50 Kg

OUVV 1391

5,50 Kg

OUVV 1392

1,00 Kg

Varied tools & accessories Heat gun + 3 nozzle – 2,000 W

Non bidding picture

220 V; 2000 W; 50-660°C; 1 Kg

OUVC 1180

Welding pistol Leister

OUVC 1067

With 2 nozzle Ø 5 & 10 mm; 1600W; 40-700°C, protection class II

OUVC 1324

OUVC 1303

OUVC 1325

With power control 1,100 W (220V)

OUVC 1448

Cable roll 3 x 1,5 HO7 With automatic circuit breaker

Neonlight Length 460 mm 220 V

OUVV 1391

OUVV 1392

Leather work gloves

OUVV 1119

0,2 Kg

OUVV 1526

0,2 Kg

Heat resistant gloves

OUVV 1112

0,30 Kg

Light protection goggles

OUVV 1181

0,1 Kg

Docker type

Cut resistant gloves Polyurethane coated glas fiber fabric

OUVV 1119

OUVV 1526

OUVV 1112 OUVV 1181

Over goggles fog protected

OUVV 1182

0,2 Kg

Face shield

OUVV 1552

0,4 Kg

Plastic tool box

OUVV 1295

1,16 Kg

OUVV 1161

2,04 Kg

OUVV 1161 1

2,04 Kg

OUVV 1160

2,90 Kg

OUVV 1273

6,0 Kg

OUVV 1274

9,0 Kg

OUVV 1182

400 x 400 x 120 mm

OUVV 1295

Leather bag

OUVV 1552

440 x 170 x 220 mm

Leather bag with basic tool set

OUVV 1161

See specific documentation

Metal tool box 440 x 170 x 140 mm

Trunk with lock

OUVV 1160

80 x 45 x 36 cm

Trunk with lock 120 x 60 x 50 cm

OUVV 1273

MLT Inc. WV 24740 Princeton (USA)

MLT Ltd. Whitby LIN 989 Ontario (Canada)

MLT BELT FASTNERS NSW 2285 Newcastle (Australia)

MLT GmbH Uferstraße 2 a 94315 Straubing Deutschland

MLT S.A. 42401 Saint-Chamond (France)

MLT GmbH 94315 Straubing (Germany)

MLT SA 08024 Barcelona (Spain)

Tel.: +49 – 94 21 – 18 08 44 Fax: +49 – 94 21 – 18 08 93 Email: info@mlt-deutschland.com http://www.mlt-deutschland.com

16/15

MLT Waterbag Vulcanizing Press

Waterbag Press for 15 bar (217 psi) surface pressure for textile and steel cord belts

Splice of steel cord belts Required surface pressure: 12-14 bar (170-200 psi)

Finger splice of monoply belts Required surface pressure: 7-10 bar (100-140 psi)

Clamp rip repair press

Step splice of multiply belts Required surface pressure: 4-10 bar (50-140 psi)

In 1957 a vulcanizing press for use on site with a modular design and hydraulic pressure pads was patented for the first time. With this solution, a milestone had been reached regarding the transportability of vulcanizing presses and the homogeneity of the surface pressure. After over 50 years our Waterbag Vulcanizing Press still remains the bench mark. The integrated modular design allows a free combination of the different traverse bars and the various electronic and hydraulic units. It also allows any vulcanizing press to be assembled and disassembled by only one or two persons. Due to the use of new materials and innovative solutions the height and weight was significantly reduced. For splicing multiply textile belts with up to 8 bars (115 psi) surface pressure, the total height of the vulcanizing press is less than 275 mm. For higher surface pressure up to 15 bars the traverse bars have only to be replaced by ones with a higher profile. The heating platens, the insulation, the pressure pads and electrical units remain the same. This compatibility also applies to all older models of vulcanizing presses. This simple design with interchangeable modules and very robust components also ensures that everybody can operate, maintain and if necessary repair these vulcanizing presses on site without any additional specialized skills.

Customized Press with standard modules All Waterbag Presses are built from a variety of 350 or 525 mm wide modules. For maximum flexibility all modules are of a rectangular shape. Thus, the vulcanizing presses can be used for rhombic splices as well as for rectangular splices using the maximum traverse bar length. Compared to the usual rhombic vulcanizing presses they can connect up to 200 mm wider belts for the same size.

Heating length Vulcanizing Press with 3 modules 350 mm wide installed with 16°42' or 22°

Depending on the version, the traverse bars are designed for a 2 surface pressure of 8 bars (115 psi or respectively 80 N/cm ) or 2 15 bar (215 psi or 150 N/cm ). To enhance the flexibility, all traverse bars are 175 mm wide and interchangeable. Depending on the belt width and the desired surface pressure the beams ¾ 3/32 inches) or at height will be 70 mm (≈ 2 inches), 180 mm (≈ 7 19/32 least 320 mm (≈ 12 inches).

Edge irons

Heating length

Aluminum pressure plate

Rectangular splice 90°

Aluminum pressure plate

Beams size compared to belt width +250-300 mm/16°42' +350-400 mm/22°

Edge irons

Belt width

Rhombic splice

Beams size compared to belt width +100 mm/90°

Heating length

Vulcanizing Press with 3 modules 350 mm wide installled with 90°

The pressure is generated by a compact hydraulic pump and is distributed over the whole work surface by a water bag made of reinforced rubber. In combination with the high strength traverse bars that oppose a corresponding section modulus, this simple design ensures a constant pressure and an optimal balance of different material thicknesses in the splice area. This also compensates automatically the flexion (bending) of the beams under pressure. All components and equipment are designed to meet the heaviest requirements. Special attention was paid to low failure vulnerability and simple maintenance.

Traverse bar 175 mm wide and 70 mm, 180 mm or 320 mm height assembled together in a sectional press module of 350 or 525 mm width

The heart of the constant and homogeneous pressure on the whole surface: Water bag pressure pad 350 or 525 mm wide

Manual pump for water bag with manometer and overpressure security valve

Interchangeable traverse bars for a low profile for assembly in confined area or for higher surface pressure

Electrical pump for water bag and for cooling with manometer, control valve, thermometer, overpressure security valve and connection for fresh water supply

Proven heating platens The special design of the heating platens with high-quality heating elements allows a rapid rise in temperature of up to 200 °C and an even distribution of heat right up to the edges. Due to the width of only 350 or 525 mm and the low height, all heating platens, even those over 2 m in length, can be carried by one or two persons only without crane or other auxiliary devices. Depending on the application, the heating platens are made of extruded aluminum or CNC machinery milled aluminum. For temperature control, an adjustable thermostat or a Pt100 with evaluation electronics ensure the accurate measurement and temperature control. Integrated water cooling is, of course, available. Here special attention was paid to reliability and compatibility with older vulcanizing presses. Special versions of heating platens can be provided on request, such as heating platens with larger cooling ducts for use with mine water or hot plates in special sizes.

Heating platen 350 or 525 mm wide made of extruded aluminum

Heating platen with 20 mm copper pipe for cooling with mine water

The design of the heating platens ensures safe operation and the possibility of an on-site repair. The electric and hydraulic connections are built into plug-in modules and provide full compatibility with future models of vulcanizing presses.

Optional upgrade for quick water cooling

High-quality, easy-to-replace spare parts

Heating platen with integrated water cooling Temperature distribution test during the temperature rise and at vulcanizing temperature

Influence of the Quick Water Cooling on the Hot Vulkanzing process

All electric components are tested in accordance with the valid CE or UL standards. The complete vulcanizing press and the heating platens are fully tested before delivery.

(measured on the belt)

140

For each vulcanizing press the high quality standard is logged according to our quality handbook ISO9001.

120 100 100°C = Time advantage approx. 60 min.

80 60 40

Cycle time 59 min.

80 °C = time advantage approx. 120 min.

High tension DC

T° Belt without Water Cooling

T° Belt with Water Cooling

240

230

220

210

200

190

180

170

160

150

140

130

120

110

100

0 10

Temperature °C

160

Time min.

High tension AC

Earth conductor resistance

Insulation resistance

Leakage current

Short circuit

Resistance

Residual current

Function I-/3-phase

Innovative electrical units Each heating platen is controlled separately to ensure a precise and independent temperature control. Different versions are possible for the temperature control of the heating platens. A simple solution is still the control with an adjustable thermostat. Upscale Vulcanizing presses are equipped with electronic controllers. These are trouble-free and ensure a more accurate temperature control. An electronic timer monitors the vulcanizing time and switches the current off automatically at the end of the process. The state-of-the-art vulcanizing presses are those with process controllers, allowing a largely automated process of vulcanizing. This solution provides a complete report of process data such as surface pressure, temperature profile, time and if required, the relative humidity on the conveyor belt. The electronic controller can be installed locally on the heating platens or integrated in the power distribution box. The customer decides this, depending on the application profile. The decentralized approach allows maximum flexibility: large vulcanizing presses can be disassembled very easily into several smaller presses; several small presses can be assembled to form a big one. The required power distribution boxes are made of shockproof durable plastic. They meet the safety standards for construction sites and for opencast mines.

UIP Controller MLT 7000 for electricity supply check (Tension, current intensity and power)

Power distribution unit for Pt100 control with standard controllers. With one RCD and one automatic circuit breaker for each phase, Phase check via 3 LEDs or UIP Controller MLT 7000; Emergency switch; rotary switch Automatic/Manual/Off; 4 electronic controllers + 1 timer for 4 heating platens with Pt100

Distribution power unit for thermostat control. With one RCD and one automatic circuit breaker for each phase, Phase check via 3 LEDs or UIP Controller MLT 7000; Emergency switch; rotary switch Automatic/Manual/Off; 4 circuit boards MLT 1000 for 4 heating platens with thermostat

The solution with high-end electronic controller MLT 1006 with integrated timer function for each heating platen Alarm window Hysterese

Temperature

(°C)

Vulcanizing temperature

Electronic controller MLT 1006 with membrane keyboard and digital display, LED for „Heating ON“. Temperature control with integrated timer function

Temperature increase

Vulcanizing time

Cooling

Free programmable parameters: Vulcanizing temperature (i.e 170 °C) Vulcanizing time (i.e. 20 minutes) Hysterese (Temperature control accuracy; i.e. +/- 1°C) Alarm window (i.e. +/- 10 °C)

Waterbag Press 1,700 x 1,400 mm with traverse bar height 180 mm; Power distribution unit with phase check via 3 LEDs and locally installed electronic controller MLT 1006 for textile and steel cord belt (14 bar/200 psi surface pressure)

Time (minutes)

Power distribution unit for Pt100 control. With one RCD and one automatic circuit breaker for each phase, Phase check via 3 LEDs or UIP Controller MLT 7000; Emergency switch; rotary switch Automatic/Manual/Off; 4 electronic controllers MLT 1006 with timer function for 4 heating platens with Pt100

Waterbag Press 1,500 x 525 mm with traverse bar height 70 mm; Power distribution unit with phase check via UIP-Controller MLT 7000 and centralized electronic controllers MLT 1006 for textile belts (6 bars/85 psi surface pressure)

Innovative electrical units The solution with Process Controller MLT 6214 Alarm window Hysterese

Process Controller MLT 6214 with membrane keyboard and digital display; Phase check via LEDs. Temperature control, Storage of the temperature profile, and integrated timer function

Temperature

(°C)

Vulcanizing temperature

Pre curring

Alarm time 1 monitoring

Pre curring time

Alarm time 2 monitoring

Vulcanizing time

Cooling time

Time (minutes)

Free programmable parameters: Precuring temperature (e.g. 100 °C for steel cord belts) Precuring time (e.g. 10 minutes for steel cord belts) Vulcanizing temperature (e.g. 155 °C) Vulcanizing time (e.g. 40 minutes) Cooling time (e.g. 10 minutes duration) Hysterese (Temperature control accuracy; e.g. +/- 1°C) Alarm window (e.g. +/- 10 °C) Alarm time 1 for temperature increase (e.g. 20 minutes) Alarm time 2 for temperature increase (e.g. 40 minutes) Alarm Pressure check (e.g. drop below 12 bar)

Power distribution unit for Pt100 control. with one RCD and one automatic circuit breaker for each phase, phase check via UIP Controller MLT 7000 (optional with 3 LEDs); emergency switch; rotary switch - Automatic/Manual/Off; 4 Process Controllers MLT 6214 with timer function for 4 heating platens with Pt100

Im Bild verändern Pre curring = richtig - Precuring

Process Controller Master Unit with membrane keyboard and digital display, Phase check via 3 LEDs, LED for Bluetooth interface; automatic start of the cooling pump. Programming of the process controllers, Storage and retrieval of the vulcanizing parameters, storage of the process data (temperature, pressure, time, and if required, humidity)

Process controller Master Unit installed on the pump

With the process controller MLT 6214, a software to program or to retrieve stored vulcanizing parameters (on PC via Bluetooth interface) is included in the scope of delivery. Additionally, this software records and stores the complete vulcanizing process. Optionally, a communication unit which can send text messages (error message, end-of-process message) including a tracking function via Google Earth, is available. On request, a laptop or a Toughbook from Panasonic for mining use is available, providing other functions such as: operator instructions with video, splice requirements, database of conveyor belts, monitoring functions with access authorization, etc.

Convenient programming via PC

Tracking of the Vulcanizing Press in open-cast mining via GSM or GPS with Google Earth on Panasonic Toughbook CF31

Waterbag Press 1,700 x 350 mm with traverse bars height 180 mm; Power distribution unit with phase check via 3 LEDs and locally installed Process Controller MLT 6214 for textile and steel cord belts (12-bar surface pressure)

Data collection as the cornerstone of quality assurance

Waterbag Press 1,100 x 525 mm with traverse bar height 70 mm; Power distribution unit with phase check via UIP Controller MLT 7000 and centralized Process Controller MLT 6214 for textile belts (8-bar surface pressure)

Installation of the Vulcanizing Press The installation of the vulcanizing press is done by simply assembling all parts and lining all traverses bars and modules in one row for the required splice length. Normally all parts of the press can be carried by one or two persons only, so that the installation and later the disassembly of the press can take place very quickly.

Line up the lower traverse bars. The guiding lug slots of the heating platens must face upwards

Position the heating platens. The connector sockets must be placed in the opening of the insulating plates and the guiding lugs must face downwards

Position the upper heating platens parallel to the lower heating platens. The guiding lugs must face upwards

Mount and screw the threaded rods Ă&#x2DC; 16 mm. Place the waterbags on the traverse bars

Place the insulating plates on the waterbags

Place the lower aluminum pressure plate on top; position the belt with the prepared splice and the edge irons

Now place the upper aluminum pressure plate on top

Position the upper insulating plates on the heating platens between the guiding lugs and the connecting plug

Connect the Waterbag Press to the hydraulic pump and to the power distribution unit. Start the vulcanizing process according to the specifications of the belt manufacturer

Mount the upper traverse bars. Insert the threaded rods Ă&#x2DC; 16 mm and the bolts and tighten them by hand

Easy installation, even in places with reduced accessibility

Technical data

245 mm

515 mm 270 mm

Max. 1.880 m

Press modules 350 mm wide and traverse bar height 180 mm Maxi. belt width when installed with 90°

Maxi. belt width when installed with 16°42'

Maxi. belt width when installed with 22°

Length

(with both lugs)

Max. Surface pressure

800 mm

650 mm

550 mm

900 mm

17,5 Kg

15 bar (215 psi)

1,000 mm

850 mm

750 mm

1,100 mm

23 Kg

15 bar (215 psi)

1,200 mm

1,050 mm

950 mm

1,300 mm

26 Kg

15 bar (215 psi)

1,300 x 350 mm

24 or 36 Kg

4.55 kW

1,400 mm

1,250 mm

1,150 mm

1,500 mm

33.5 Kg (*)

14 bar (*)

1,500 x 350 mm

28 or 42 Kg

5.25 kW

1,600 mm

1,450 mm

1,350 mm

1,700 mm

37 Kg (*)

14 bar (*)

1,700 x 350 mm

32 or 48 Kg

5.95 kW

≈ 12,1 KW / 22,9 A

Traverse bars Weight

Heating platens Dimension Weight (LxW) 900 x 350 mm 17 or 25 Kg 1,100 x 350 mm

20 or 31 Kg

Power of each platen 3.15 kW 3.85 kW

Press module complete without assemblies and accessories Connection value Overall length Total weight at 380 V ≈ 6,5 KW / 12,3 A 1,080 mm ≈ 154-171 Kg ≈ 7,9 KW / 15,0 A

Weight of the assemblies (Ditribution box, cable, pump, hoses, tools etc.)

60-81 Kg

1,280 mm

≈ 190-211 Kg

60-81 Kg

≈ 9,3 KW / 17,6 A

1,480 mm

≈ 217-242 Kg

60-81 Kg

≈ 10,7 KW / 20,3 A

1,680 mm

≈ 261-290 Kg

60-81 Kg

1,880 mm

≈ 290-323 Kg

60-81 Kg

Press modules 525 mm wide and traverse bar height 180 mm

Weight of the assemblies

Maxi. belt width when installed with 90°

Maxi. belt width when installed with 16°42'

Maxi. belt width when installed with 22°

Length

(with both lugs)

Max. Surface pressure

800 mm

600 mm

500 mm

900 mm

17,5 Kg

15 bar (215 psi)

1,000 mm

800 mm

700 mm

1,100 mm

23 Kg

15 bar (215 psi)

1,100 x 525 mm

31 or 46 Kg

5.78 kW

≈ 11,8 KW / 22,0 A

1,280 mm

≈ 284-315 Kg

60-81 Kg

1,200 mm

1,000 mm

900 mm

1,300 mm

26 Kg

15 bar (215 psi)

1,300 x 525 mm

36 or 55 Kg

6.83 kW

≈ 13,9 KW / 26,0 A

1,480 mm

≈ 323-360 Kg

60-81 Kg

1,400 mm

1,200 mm

1,100 mm

1,500 mm

33.5 Kg (*)

14 bar/200 psi (*)

1,500 x 525 mm

42 or 63 Kg

7.88 kW

≈ 16,0 KW / 30,3 A

1,680 mm

≈ 390-433 Kg

60-81 Kg

1,600 mm

1,400 mm

1,300 mm

1,700 mm

37 Kg (*)

14 bar/200 psi (*)

1,700 x 525 mm

48 or 72 Kg

8.93 kW

≈ 18,1 KW / 34,2 A

1,880 mm

≈ 432-481 Kg

60-81 Kg

(*)

Traverse bars Weight

Heating platens Dimension Weight (LxW) 900 x 525 mm 25 or 38 Kg

Power of each platen 4.73 kW

Press module complete without assemblies and accessories Connection value Overall length Total weight at 380 V ≈ 9,6 KW / 17,9 A 1,080 mm ≈ 229-255 Kg

(Ditribution box, cable, pump, hoses, tools etc.)

60-81 Kg

With pivoting lugs made of steel 14 bar otherwise 12 bar, additonal weight approx. 4,6 Kg for each Traverse bar

385 mm

795 mm 410 mm

Max. 3.390 m

Press modules 350 mm wide and traverse bar height 320 mm

Weight of the assemblies

Maxi. belt width when installed with 90°

Maxi. belt width when installed with 16°42'

Maxi. belt width when installed with 22°

Length

(with both lugs)

Max. Surface pressure

1,600 mm

1,400 mm

1,300 mm

1,700 mm

65 Kg

15 bar (215 psi)

Heating platens Dimension Weight (LxW) 1,700 x 350 mm 32 or 48 Kg

1,800 mm

1,600 mm

1,500 mm

1,900 mm

70 Kg

15 bar (215 psi)

1,900 x 350 mm

35 or 53 Kg

6.65 kW

≈ 13,5 KW / 25,3 A

2,090 mm

≈ 455-491 Kg

60-81 Kg

2,000 mm

1,800 mm

1,700 mm

2,100 mm

76 Kg

15 bar (215 psi)

2,100 x 350 mm

39 or 59 Kg

7.35 kW

≈ 14,9 KW / 28,3 A

2,290 mm

≈ 491-531 Kg

60-81 Kg

2,200 mm

2,000 mm

1,900 mm

2,300 mm

81 Kg

15 bar (215 psi)

2,300 x 350 mm

43 or 65 Kg

8.05 kW

≈ 16,3 KW / 30,4 A

2,490 mm

≈ 527-571 Kg

60-81 Kg

1,300 x 350 mm

24 or 36 Kg

4.55 kW

2,300 mm

2,100 mm

2,000 mm

2,400 mm

84 Kg

15 bar (215 psi)

≈ 17,0 KW / 32,3 A

2,590 mm

≈ 545-5591 Kg

60-81 Kg

≈ 18,4 KW / 35,0 A

2,790 mm

≈ 580-631 Kg

60-81 Kg

≈ 19,8 KW / 37,6 A

2,990 mm

≈ 620-674 Kg

60-81 Kg

≈ 21,0 KW / 39,9 A

3,190 mm

≈ 656-714 Kg

60-81 Kg

≈ 22,6 KW / 43,0 A

3,390 mm

≈ 692-753 Kg

60-81 Kg

Traverse bars Weight

2,500 mm

2,400 mm

2,300 mm

2,600 mm

89 Kg

15 bar (215 psi)

2,700 mm

2,500 mm

2,400 mm

2,800 mm

94 Kg

15 bar (215 psi)

2,900 mm

2,700 mm

2,600 mm

3,000 mm

100 Kg

15 bar (215 psi)

3,100 mm

2,900 mm

2,800 mm

3,200 mm

105 Kg

14 bar/200 psi (*)

Press module complete without assemblies and accessories Power of Connection value Overall length Total weight each platen at 380 V 5.95 kW ≈ 12,1 KW / 22,9 A 1,890 mm ≈ 418-451 Kg

+1,100 x 350 mm

+ 20 Kg or 31 Kg

1,300 x 350 mm

24 Kg or 36 Kg

4.55 kW

+1,300 x 350 mm

+ 24 Kg or 36 Kg

4.55 kW 5.25 kW

3.85 kW

1,500 x 350 mm

28 Kg or 42 Kg

+1,300 x 350 mm

+ 24 Kg or 36 Kg

4.55 kW

1,700 x 350 mm

32 Kg or 48 Kg

5.95 kW

+1,300 x 350 mm

+ 24 Kg or 36 Kg

4.55 kW

1,700 x 350 mm

32 Kg or 48 Kg

5.95 kW

+1,500 x 350 mm

+ 28 Kg or 42 Kg

5.25 kW

(Ditribution box, cable, pump, hoses, tools etc.)

60-81 Kg

The total heights are without any belt. Water cooling is included in all heating platens. Other sizes and special designs are available upon request.

This brochure is the French version. All pictures show the current state of development in 2010. The illustrated Vulcanizing Presses contain some special features that are not part of standard version. Due to legal requirements the displayed vulcanizing presses and equipments may vary from country to country. Please check with the manufacturer. Subject to changes in construction and equipment. Errors excepted. © Minet SAS, Saint-Chamond/France. Reproduction in whole or in part only with written permission of Minet SAS. Printed in France 01/2011.

Rip & Hole Repair Rip & hole repair with clamp vulcanizing presses: The clamp vulcanizing presses are made of high-tensile aluminum alloy for a belt width up to 1,600 mm. The design is very simple and robust. A pressure spindle M36, tightened with a torque wrench at 120 N/m provide the required surface pressure of 4,500 kg (≈ 5 bar surface pressure) on the heating platens. Alternatively, a small waterbag inflated by a manual pump is available. The heating platens are made of aluminum with a size of 350 x 250 mm (length x width). The temperature control is done manually with thermometers. Alternatively, heating platens with Pt100 sensor and integrated water cooling are available, which are controlled by an electronic controller and cooled with help of a portable electric pump.

Rip Repair Press for belt width 1,200 mm

Belt width

Working radius

Weight

300 mm

150

14 Kg

400 mm

200

17 Kg

600 mm

300

24 Kg

800 mm

400

30 Kg

1000 mm

500

35 Kg

1200 mm

600

41 Kg

1400 mm

700

47 Kg

1600 mm

800

52 Kg

Heating platen

Dimension

Weight

220 Volt, 800W

350 x 250 mm

6.5 Kg

Rip Repair Press for belt width 300 mm

Long rips can be repaired by lining several clamp vulcanizing presses next to each other and combining them with two heating platens of the Waterbag Vulcanizing Press.

Dial thermometer and torque wrench

Rip & hole repair for belt width of more than 1.600 mm: Our recommendation is to use regular 180 or 320 mm traverse bars of the Waterbag Press and to cover the rip or hole with the pressure bag and the two heating platens (up to 15 bar surface pressure).

Our tools for vulcanizers:

For further technical information, data sheets and assembly instruction see www.mlt-deutschland.com

MLT Inc. WV 24740 Princeton (USA)

MLT Ltd. Whitby LIN 989 Ontario (Canada)

MLT BELT FASTNERS NSW 2285 Newcastle (Australia)

MLT GmbH Uferstraße 2 a 94315 Straubing Deutschland

Minet S.A.S. 42401 Saint-Chamond (France)

MLT GmbH 94315 Straubing (Germany)

Tel.: +49 – 94 21 – 18 08 44 Fax: +49 – 94 21 – 18 08 93 Email: info@mlt-deutschland.com http://www.mlt-deutschland.com

MLT SA 08024 Barcelona (Spain)

MLT PVC- & PU Vulcanizing Press Type HKP-S

For the welding of PVC/PU belts up to 1,500 mm wide

Light weight construction with aluminum profiles Compact press : height 160 mm (210 mm with nuts) Heating platens with individual heat and cooling 2 control boxes with PID and temperature display Temperature regulation between 0째 to 200째C Pressure by an air bag in the upper part of the press. 220 or 380 V (according to the type), Connecting cable de 5 m. Accessories : separate programmable control device for automatic cycle

PVC- & PU-Presse Type HKP-XXXX H

For the welding of PVC/PU belts up to 4,000 mm wide

Light weight construction with aluminum profiles Heating platens with individual heat and cooling 6 electronic control boxes with PID and temperature display Temperature regulation between 0째 to 200째C Pressure by an air bag in the upper part of the press. 220 or 380 V (according to the type), Connecting cable de 5 m. Accessories : separate programmable control device for automatic cycle

MLT Cable pulling belts Spliceless

Haul-Off Belt with V-Profile

CARCASS

Fabric endless winded (FIG. 1) or one layer winded cord (FIG. 2) with fabric protection layer

FIG. 1

COVER

On requirement: - Extra wear resistant, black colored - Oil resistant, black colored - Heat resistant, black colored - Wear resistant white FIG. 2 Hardness between 40 and 70 Shore (A) Other cover on demand

ENDLESS LENGTH

Up to 20 m without a splice

WIDTH

Up to 300 mm

STRENGTH

Up to 2,500 N/mm

CHARACTRISTICS

Compatible with small pulley diameter Uniform thickness on all the length Good straight running by changing speeds Short elongation (pre-tensioned manufactured) Grinding and milling of grooves, profiles and Poly-V on request

MLT Heavy duty thrower belts

Belt Slinger

Type M50/1 with steel cord

Type M50/2 with steel cord and fabric

CARCASSE

Steel cord or textile lengthwise Steel cord square on both sides Optional with Aramid cord instead of steel cord

COVER

You can choose between : - Very high wear resistant or oil & grease resistant - Heat resistant - FDA + antistatic

LENGTH

Up to 4,95 m winded without a splice or up to 10 m with a special hot vulcanized splice

WIDTH

Up to 1.400 mm

WORKING TENSION

50 N/mm

PERFORMANCE

Up to 20 m/s or 1.800 m3/h

STANDARD LENGTH

- 1.725 mm, 1.818 mm, 2.365 mm, 2.654 mm, 2.860 mm - 3.063 mm, 3.236 mm, 3.584 mm, 3.770 mm, 4.948 mm

FLAT POWER TRANSMISSION and WINDING BELTS

MANUFACTURED ENDLESS WITH LACING UNDER TENSION ENDLESS LENGTH:

up to 32 meters (*)

WIDTH:

from 30 to 500 mm

CARCASS:

truly endless with spiralled cord reinforcement protected on top and underneath by a covering with a high friction coefficient & static electricity conductivity

CHARACTERISTICS:

high working tension abrasion resistant throughout hard wearing no snapping flexible : small pulley diameters very high resistance to speed variations non marking reversal possible for reuse speed – flexibility – security – power

Specific FINISHING: * measured inside when belt laid flat

added rubber cover on the 2 sides of the belt

FLAT POWER TRANSMISSION BELTS RANGE OF PRODUCTS

Type

SF 1

SF 3

SF 5

SF 7

SF 18

carcass (cord)

Rayon

Aramid

Polyester

operating tension

N/mm

up to

138

less than

0.7

0.6

0.4

0.8

speed

m/s

up to

minimum pulley Ø

100

115

160

120

belt thickness

+/- 0.5

3.5

5.0

3.3

Kg/m²

nearly

4.4

6.0

5.9

4.3

elongation under tension

weight

MANUFACTURING CAPACITIES Endless lengths (+/- 0.75 %)

Maximum widths (+/- 3 mm)

from 1 050 to 1 200 mm

220 mm

from 1 200 to 1 600 mm

190 mm

from 1 600 to 2 250 mm

330 mm

from 2 250 to 18 000 mm

500 mm

from 18 000 to 32 000 mm

400 mm

SUPER-SCREW® What is it ? Super-Screw® : splice and patch The Super-Screw® significantly reduces downtime. It can bear service tensions up to 200 N/mm (belt breaking strength up to 2 000 N/mm). It is available in different qualities of rubber (see below).

MLT has developed the SUPER-SCREW®. It is a flexible rubber splice to screw on to the belt. MLT specific screws are self-drilling and self-tapping (they spread the carcass threads without cutting them). The screwing system allows Super-Screw® to be installed regardless of the : - Configuration of the conveyor belt, - Access conditions, - Weather conditions.

Simple and practical, the Super-Screw® is versatile ! Super-Screw® used as splice

General data Super-Screw®

Belt thickness, mm

4-11

4-13

4-15

Max. belt strength tension, N/mm

315

630

800

Mini. Pulley Ø, mm

160-200

200-300

Thickness top plate, mm

Thickness bottom plate, mm

3,8

100

105

4-15

4-13

125

1 000

4,2

5,5

180

200

7-20,5

7-19

1 250

1 800

2 000

300-500

250-350 250-400 300-350 300-400 6

127

400-800 500-1 000 8

8,5

Versions availables A - abrasion resistant (standard) C - heat resistant 150°C (170°C flash) R - heat retardant 170°C (200°C flash) P - very low temperature down to -50°C G - oil resistant (120°C heat resistant)

F - fire resistant and antistatic (DIN 20 340 & 20 284, MHSA)

W - white FDA cover with stainless steel inserts and screws Maximum length : 1,2 Meters

A D VA N TA G E S - Installation without need of physical strength - Quick installation (saves downtime) - Installation under all weather conditions - Installation using battery operated screw driver, no need of electricity power - No use/need of expensive equipment - No need of highly skilled operator - Wear and cut resistant - High tensile strength - Flexible

- Can be used for a bridge even with different belt carcass - Suitable for high-heat belt up to 200°C - Compatible with small pulley diameter - Compatible with conveyor scraper - No drilling preparation, no template - Self tapping screws through the belt - Available on coil or «ready to use» cut lengths - Many rubber qualities available

SUPER-SCREW® available in 2 variants : «ready to install» or in coil Super-Screw® : «ready to install» Super-Screw® «Ready to install» : the assembly spacers are pre installed : the top part matches the bottom part. It is delivered with screws and PZ bit. Maximum length : 3 Meters.

Delivered with

Screws

Super-Screw® assembled

PZ bit

Super-Screw® : in coil

p d ro e t n To add

* * SUPER-SCREW®, best way for patch repairs

Screws

PZ bit

product

E IN

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Spacers

Pate

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Super-Screw® coil is delivered in 2 coils : the top coil and the bottom coil. You need to quantify the number of screws, spacers and define the PZ bit (PZ2,Ø 5mm or PZ3, Ø 6.3mm). Maximum length : 25 Meters for the Super-Screw® 35 to 105 and 15 Meters for Super®-Screw 125 to 200.

MAD

TECHNICAL DATA General data Super-Screw®

Belt thickness, mm

4-11

4-13

4-15

Max. belt strength tension, N/mm

315

630

800

Mini. Pulley Ø, mm

160-200

200-300

Thickness top plate, mm

Thickness bottom plate, mm

3,8

100

105

4-15

4-13

125

1 000

4,2

180

200

7-20,5

7-19

1 250

1 800

2 000

300-500

250-350 250-400 300-350 300-400 6

127

400-800 500-1 000 8

5,5

8,5

Specific data for coil Super-Screw®

100

105

125

127

180

Coil length, Meter

Screw Ø, mm

6,3

Skiving depth first screwed part, mm

266

Skiving depth second screwed part, mm

141

Weight top, Kg

Weight bottom, Kg

Qty of screws per meter

110

200

280

254

2 750

5 000

7 000

3 810

2 buckets2 000

Qty of screws per complete coil Number of bucket (of 2 500 screws) needed

2 1 box of 250

Spacers needed Number of 25 PZ bag needed

200

6 boxes of 25 1

Super-Screw® : how to choose ?

0 30 m

m 0 30 m m 0 30 m m

Belt : 900 mm width

Super-Screw® in bias 1/3

For selecting the right Super-Screw® fastener you have to analyse following points : - The belt tension and the strength of the belt (i.e. EP1000 for 1000 N/mm). - The final belt thickness for the right choice of the screw size (the rubber on the top and the bottom of the belt must be removed in order to reach a flat surface ). - Rubber quality : wear resistant, oil resistant, heat resistant 150°C (170°C flash), heat retardant 170°C (200°C flash) fire resistant, white (FDA) or for very low temperature down to -50°C. Optional with textile on the bottom side or with a PU protection cover. - The possible request of non magnetic splice : select metallic inserts made of amagnetic stainless steel and screws made of stainless steel, or carbon steel inserts and galvanized screws. - The belt width : order a longer fastener of + 10 % minimum of the belt width to have a minimum inclination of 1/3 of the belt width.

SCREWS AND SPACERS SELECTION CHART

Screws size (Ø x L), mm Reference of spacers

7,1 - 9

Screws size (Ø x L), mm Reference of spacers

9,1 - 11

Screws size (Ø x L), mm Reference of spacers

11,1 - 13

Screws size (Ø x L), mm Reference of spacers

13,1 - 15

Screws size (Ø x L), mm Reference of spacers

Final belt thickness, mm

6-8

8 - 10

10 - 11.5

11.5 - 13

13 - 14,5

14.5 - 16

16 - 17.5

17.5 - 19

19 - 20,5

Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers Screws size (Ø x L), mm Reference of spacers

100

280

105 280

10 35-4 63-4 5 x 10

65-4 80-4 5 x 12 506

85-4

100-4 5 x 14

105-4 5 x 16

35-6

63-6 5 x 12

65-6 80-6 5 x 14 506

85-6 100-6 5 x 16

105-6 5 x 18

35-8

63-8 5 x 14

65-8 80-8 5 x 16 508

85-8

100-8 5 x 18

105-8 5 x 20

35-10 63-10 5 x 16

65-10 80-10 5 x 18 510

85-10 100-10 5 x 20

105-10 5 x 22

35-12 63-12 5 x 18

65-12 80-12 5 x 20 512

85-12 100-12 5 x 22

105-12 5 x 24

80-14 5 x 22

85-14 100-14 5 x 24 514

105-14

Screws, Ø 6.3 mm and spacers Super-Screw® Number of screws per Meter Number of spacers per Meter

65 200

For Super-Screw® 125 to 200 125

127

180

200

180-8 6.3 x 19.5

200-8 6.3 x 21

180-10 6.3 x 21

200-10 6.3 x 22.5

180-12 6.3 x 22.5

200-12 6.3 x 24

180-12 6.3 x 24

200-12 6.3 x 25.5

180-15 6.3 x 25.5

200-15 6.3 x 27

180-15 6.3 x 27

200-15 6.3 x 28.5

180-17 6.3 x 28.5

200-17 6.3 x 30

180-20 6.3 x 30

200-20 6.3 x 31.5

254 10 125-8 6.3 x 19.5

127-8 6.3 x 21 608

125-10 6.3 x 21

127-10 6.3 x 22.5

125-12 6.3 x 22.5

127-12 6.3 x 24

125-12 6.3 x 24

127-12 6.3 x 25.5

125-15 6.3 x 25.5

127-15 6.3 x 27

125-15 6.3 x 27

127-15 6.3 x 28.5

125-17 6.3 x 28.5

127-17 6.3 x 30

125-20 6.3 x 30

127-20 6.3 x 31.5

610

612

615

617

620 125-20 6.3 x 31.5 620

180-20 6.3 x 31.5 620

product *

5,1 - 7

Screws size (Ø x L), mm Reference of spacers

35 100

4-5

For Super-Screw® 35 to 105

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Final belt thickness, mm

Super-Screw® Number of screws per Meter Number of spacers per Meter

Screws Ø 5 mm and spacers

Belt with specific technical characteristics : monoply, steelcord, hard cover, etc. use longer screws

MAD

ASSEMBLY OF SUPER-SCREW®FROM COILS Ensure to wear adequate PPE

The coils are delivered identified. The remaining length is indicated every meter.

Figure 2

Figure 1 1. Unroll the coils side by side, in the same direction and, for each, measure the length required. 2. Align the top and bottom (refer to Figure 1 to align the two parts). NOTE : You may notice a small gap due to the elasticity of materials.

For Super-Screw® 35 to 105

3. Cut the coils using the MLT cutting press for easiness and quality of the cut, or another cutting tool. The remaining length is indicated every meter. NOTE : MLT manufactures adapted punches. 4. Set the spacers on the internal face of the bottom part of the Super-Screw. First, place the spacer in the first 2 holes of each part, then, every 3 holes. Figure 2

For Super-Screw® 125 to 200

5. Place the top face of the bottom part (the internal face against each other). Figure 1 - WARNING - there is an installation direction : check that the holes on top do correspond with those below. If the two parties are well positioned, the light passes through each hole. 6. Screw the spacers on, starting with the first 2 from each end. Spacer Figures show the internal face of Super-Screw®

Practical tips How to recognize the quality of the Super Screw® rubber?

There is a seal on the top part of the Super-Screw ® which indicates the quality of the rubber. i.e : abrasion resistant seal

How to differentiate the top part from the bottom part? Top part (where we screw) Inner face

Bottom part (where we set the spacer) Internal face

Side face

External face

Internal face

(chimneys)

Side face

HOW TO INSTALL YOUR SUPER-SCREW® ? Equipment requested - a Super-Screw® appropriate and assembled (see p 6 ) - a MLT PZ bit - a ruler - a marking pen - a cutter - a powerful electric drill or 18V or 24 V battery - the quantity of screws needed (see p 5) - the MLT skiver

Start screwing by the center, continue by one end, then the other end without twisting Super-Screw®. Keep screwing until the screw catches the underneath thread, and avoid as this stage to compress strongly the belt. NOTE : Screw on a flat and hard thick wooden board.

In order to get into contact both belt ends, unscrew the center part and disassemble the thickness and alignment spacers.

Skive down both top and bottom belt rubber covers with the MLT skiver (check the skived reachback length into the belt on page 4 chart)

Spread the screwing process over the whole of the surface, by first crewing one hole over four along the row. Repeat the operation over the other(s) row(s).

Get into contact the belt end, while ensuring the belt alignment, and resume screwing again the other half of Super-Screw® as shown previously. Then, screw the center part and screw tighly all the screws.

The thin rubber cover over the top metallic inserts will be erased after a short while, allowing a visual control of a correct tightening and positioning, the state and conditions of performance. This has no consequence related to the Super Screw resistance

Chamfer the end of the belt top and bottom as shown. Position Super-Screw® against the belt, ensuring that SuperScrew® is resting against the central spacers.

Screw one hole over two and achieve the operation.

Cut the belt end (opposed to the trailing edge) as shown.

Your Super-Screw® is installed ! product *

Cut your belt with a 1/3 bias (or 10% min of the width of the belt). The other side of the belt should be cut with a bias in the opposite direction.

- Measure the thickness of the carcass or the belt to choose the correct screw length and the right kind of SuperScrew®. For a better passage over the rollers and the scrapers, provide a bias installation (see page 2).

Areas already screwed are shown in grey

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- SKIVE OR GRIND THE BELT TO INBED THE SUPER-SCREW® SPLICE AND AVOID SOME OVERTHICKNESS - DO NOT USE AN IMPACT WRENCH TOOL - SLIDE UNDERNEATH THE SUPER-SCREW® A THICK WOOD BOARD - DO NOT SCREW ON A DRUM - TAKE APPROPRIATE SAFETY GEAR : PPE

W A R N I N G

SUPER-SCREW® : Good / Bad

Forbidden

Well done On chevron belts, SuperScrew® has to be installed in « V » or in bias to avoid a violent contact between the return roller” and SS.

Both ends of the belt must be in contact against each other.

It’s important to install Super-Screw® in bias (at least 10% of the belt width) to obtain optimal performance.

Using too long SuperScrew® screws : - makes the transition from the junction noisy - results in the inserts lifting up the screws and possibly tearing off the belt carcass

It is necessary to inbed the Super-Screw® into the belt by skiving off the top and bottom rubber covers of the belt.

To avoid to pull off the inserts and ease up the passage of the screws through the chimneys, the installation of Super-Screw® must be done on a flat and hard thick wooden board.

MAD

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NOTES

product

MAD

SUPER-SCREW速 PHOTO GALLERY Installation under all weather conditions

Rain

Snow

Easy to install

Sandstorm

product

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product

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Everywhere, have a Super-Screw速 in your crew...

11 E

MAD

Have a SUPER-SCREW®

in your crew

NTED

ADE IN

Quick supply Fabrication rapideR&D

On inventory

Standard products available on inventory

Efficient R&D

Brochures Documentation sur oninternet internet

Training Assistance

Technical advices

MLT, a brand of MINET SAS - It’s also conveyor belt splicing systems, technicals belts, tools .... MLT Belt Fasteners Unit 5, 26-30 Stenhouse Drive Cameron Park, Newcastle. NSW 2285 Ph: 0249 531811 Fax: 0249 531844 Principal: Steve Pryor

Mob: 0458 531811

Distributor