Ceiling Cassette(R22), 07.10.20 by Navid Anari

Engineering Product Data

Ceiling Cassette (50Hz/R22)

5CST2-06A Replace 5CST2-05A

Ceiling Cassette Introduction

Part 1 General information 1. Model line up ....................................................................................10 1.1 Indoor units............................................................................................................10 2.2 Outdoor units.........................................................................................................11

2. Nomenclature ...................................................................................12 3. Appearance.......................................................................................13 4. List of functions ...............................................................................14 5. Features ............................................................................................15 6. Control system(accessory) .............................................................17 6.1 Individual control system .......................................................................................17 6.2 Central control system...........................................................................................17 6.3 Control device........................................................................................................18

Ceiling Cassette

Part 2 Product data 1. Indoor units.......................................................................................20 1.1 Ceiling cassette 4-way............................................................................................20

2. Outdoor units....................................................................................44 2.1 Single piping type ...................................................................................................44

Ceiling Cassette

Part 3 Design and installation 1. General installation guidelines .......................................................80 1.1 Installation process & guidelines ...................................................................80 1.2 Checking the drawing.....................................................................................81 1.3 Application guidelines ....................................................................................82

2. Guideline for each installation process .........................................85 2.1 Sleeve and inserting work ..............................................................................85 2.2 Refrigerant piping work ..................................................................................88 2.3 Drain piping work ..........................................................................................97 2.4 Insulation work .............................................................................................103 2.5 Electrical work..............................................................................................107 2.6 Air tight test ..................................................................................................109 2.7 Vacuum drying .............................................................................................112 2.8 Trial test run operation .................................................................................117

3. Installation of indoor unit .............................................................119 3.1 Safety precautions .......................................................................................119 3.2 Ceiling cassette 4-way .................................................................................124

4. Installation of outdoor Unit ..........................................................132 4.1 Safety precautions .......................................................................................132 4.2 Introduction ..................................................................................................138 4.3 Foundation ...................................................................................................139 4.4 Settlement of the outdoor unit ......................................................................140 4.5 Selection of the best location .......................................................................141 4.6 Clearance space ..........................................................................................142 4.7 Outdoor unit piping.......................................................................................145 4.8 Outdoor unit installation requirements .........................................................146 4.9 Outdoor unit cabin........................................................................................149

Ceiling Cassette

Part 4 Special Guide 1. Installation guide at the seaside ...................................................152

Ceiling Cassette

Introduction

5CST2-06A

Introduction Preface New era brings more sophisticated and advanced buildings which in turn demands for specialized and optimized direct expansion air conditioning systems. Also energy efficiency, environment friendliness, low noise and low maintenance are the features which are essential for these systems. As a part of vertical integration LG makes all the key components in house, which gives us an edge to make better and latest technology products with best quality in optimized time. Ceiling cassette installed in the ceiling is popularly used for various places. It has nice outlook and is equipped with many special features. This engineering product data book incorporates information about the product itself, and installation, designing for ceiling cassette. The comprehensive study of this book will improve your knowledge about the system and its application in detail.

LG Electronics Inc. Air Conditioning Division

General information

Ceiling Cassette

5CST2-06A

Introduction

Publication history Pub. No. Frequency Category

Type

Product name

Refrigerant

5CST2-03B

Models

Notes

Published in

All models

New models edition

Jun.2005

5CST2-04A

New edition of EPDB LT-H548DLE1 - Engineering data addition - Design and installation guideline addition

5CST2-04B

LT-H246HLE1

Addition of new models

Dec.2006

5CST2-04D

LT-C246HLE1 LT-C548DLE1 LT-C548DLE2 LT-H548DLE2

Addition of new models

Jan.2007

5CST2-05A

LT-C286HLE1 LT-C368DLE1 LT-H286HLE1 LT-H368DLE1

Addition of new models

Apr.2007

5CST2-06A

LT-H186ELE1 LT-H186ELF1 LT-C186ELE1 LT-C186ELF1

Addition of new models

May.2007

50Hz

General information

CAC

Single

Ceiling cassette

R22

Ceiling Cassette

Agu.2006

Introduction

5CST2-06A

Step by step air conditioner selection process (reference) (1)

Calculate or obtain the maximum heat load for the area(s) to be air conditioned

Indoor unit specifications .......................................................................................p. 28

(2)

Outdoor unit specifications ....................................................................................p. 46 Capacity coefficient factor ......................................................................................p. 73 Air flow and temperature distribution....................................................................p. 41

Selection of the control system Control wiring method

(3)

Description of devices â?&#x2C6; Make referene to the Multi PDB (P/No. 3828A20576B)

Electrical wiring Electrical characteristics .....................................................................................p. 44

(4)

Field wiring................................................................................................p. 131, 148

CAUTION

1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced. 2. If the outdoor unit is installed close to the sea shore, direct exposure to the sea breeze should be avoided and choose an outdoor unit with anti-corrosion treatment.

Ceiling Cassette

General information

Part 1 General information 1. Model line up .........................................................................................10 1.1 Indoor units .................................................................................................................10 2.2 Outdoor units...............................................................................................................11

2. Nomenclature ........................................................................................12 3. Appearance ...........................................................................................13 4. List of functions ....................................................................................14 5. Features .................................................................................................15 6. Control system(accessory)..................................................................17 6.1 Individual control system.............................................................................................17 6.2 Central control system ................................................................................................17 6.3 Control device .............................................................................................................18

General information

Ceiling Cassette

Model line up

5CST2-06A

1. Model line up 1.1 Indoor units Category

Type

Ceiling cassette

4-way

Category

Type

Ceiling cassette

Model names Capacity, kW(kBtu/h)

Chassis

15.82(54.0)

14.0(47.8)

10.5(35.8)

LT-C548DLE1 LT-C548DLE2 LT-H548DLE1 LT-H548DLE2

LT-C488DLE1 LT-H488DLE1

LT-C368DLE1 LT-H368DLE1

Model names Capacity, kW(kBtu/h)

Chassis

4-way

8.2(28.0)

7.0(23.8)

5.27(18.0)

LT-C286HLE1 LT-H286HLE1

LT-C246HLE1 LT-H246HLE1

LT-H186ELE1 LT-H186ELF1 LT-C186ELE1 LT-C186ELF1

1.2 Outdoor units LT-H548DLE1

LT-H548DLE2

LT-H488DLE1

LT-H246HLE1

15.82/17.29

14/15.2

7.0/7.0

kBtu/h

54/59

47.7/51.8

23.8/23.8

Heat Pump No. of connectable indoor units Total capacity index of connectable indoor units(Cooling/Heating) Power supply

3Ø, 380-415V, 50Hz 3Ø, 380-415V, 50Hz 3Ø, 380-415V, 50Hz 1Ø, 220-240V, 50Hz

Chassis

LT-C548DLE1

LT-C548DLE2

LT-C488DLE1

LT-C246HLE1

15.82/-

14/-

7.0/-

kBtu/h

54/-

47.7/-

23.8/-

Cooling Only No. of connectable indoor units Total capacity index of connectable indoor units(Cooling) Power supply

3Ø, 380-415V, 50Hz 3Ø, 380-415V, 50Hz 3Ø, 380-415V, 50Hz 1Ø, 220-240V, 50Hz

Chassis

Ceiling Cassette

General information

5CST2-06A

Model line up

LT-H186ELF1 LT-H186ELE1

LT-H286HLE1

LT-H368DLE1

5.27/5.53

8.2/8.8

10.5/11.2

kBtu/h

18.0/18.9

28.0/30.0

35.8/38.2

1Ø, 220-240V, 50Hz

3Ø, 380-415V, 50Hz

LT-C186ELF1 LT-C186ELE1

LT-C286HLE1

LT-C368DLE1

5.27/-

8.2/-

10.5/-

kBtu/h

18.0/-

28.0/-

35.8/-

1Ø, 220-240V, 50Hz

3Ø, 380-415V, 50Hz

Heat Pump No. of connectable indoor units Total capacity index of connectable indoor units(Cooling/Heating) Power supply

Chassis

Cooling Only No. of connectable indoor units Total capacity index of connectable indoor units(Cooling) Power supply

Chassis

General information

Ceiling Cassette

Nomenclature

5CST2-06A

2. Nomenclature L T

- H 5 4 8 D L E 1 Development Sequence Function A : Basic E : Elevation Grille

C : Plasma Air Purifying F : Elevation Grille + Plasma Air Purifying

Decoration Panel Information L : Basic Panel

Chassis Type C : C Chassis E : E Chassis F : F Chassis D : D Chassis H : H Chassis

Electric Standard (Volts / Freq. / Phase) 6 : 220-240V, 50Hz, 1Ø

8 : 380-415V, 50Hz, 3Ø

Nominal Cooling Capacity Ex) 54 ➔ 54,000 Btu/h

Model Type C : Cooling Only

H : Heat Pump

Type of Air Conditioner LT : LG Ceiling Cassette Type Air Conditioner, R22 Ref.

P T

- H D A 1 Development Sequence Function A : Basic E : Elevation Grille

C : Plasma Air Purifying. F : Elevation Grille + Plasma Air Purifying

Indoor Unit Chassis D: D Chassis

E: E Chassis

F: F Chassis

Model Type C : Cooling Only

H : Heat Pump

Decoration Panel of Ceiling Cassette Type Indoor Unit

Ceiling Cassette

General information

5CST2-06A

Appearance

3. Appearance Model

Outdoor unit

Indoor unit

LT-H548DLE1 LT-H548DLE2 LT-C548DLE1 LT-C548DLE2 LT-H488DLE1 LT-C488DLE1

LT-H368DLE1 LT-C368DLE1

LT-H286HLE1 LT-C286HLE1

LT-H246HLE1 LT-C246HLE1

LT-H186ELE1 LT-H186ELF1 LT-C186ELE1 LT-C186ELF1

General information

Ceiling Cassette

List of functions

5CST2-06A

4. List of functions Category

Ceiling Cassette 4-way

Function

Air supply outlet Airflow direction control(left & right) Airflow direction control(up & down) Auto swing(left & right) Auto swing(up & down) Air flow Airflow steps(fan / cool / heat) Chaos swing Chaos wind(auto wind) Jet cool(Power wind) Swirl wind Deodorizing filter Air purifying Plasma air purifier Prefilter(washable / anti-fungus) Drain pump E.S.P. control Installation Electric heater(operation) High ceiling operation Hot start Reliability Self diagnosis Soft dry operation Auto changeover Auto cleaning Auto operation(artificial intelligence) Auto restart operation Child lock Convenience Forced operation Group control Sleep mode Timer(on/off) Timer(weekly) Two thermistor control Standard wired remote controller Deluxe wired remote controller Individual Simple wired remote controller control Wired remote controller(for hotel use) Wireless remote controller(simple) Wireless LCD remote control General central control(Non LGAP) Dry contact CAC network Simple central control(LGAP) function PDI(power distribution indicator) PI 485 CTIE Special function kit Zone control Others Thermistor

4 X Auto X O 4/5/4 X O O O X Option O O O O(Heat Pump Only) O O O(Heat Pump Only) X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

*Some of functions are slightly different depending upon models, refer individual function table on "indoor units of PART 2". O : Applied, X : Not applied, â&#x20AC;&#x201C; : No relation Option: Model name & price are different according to options, and assembled in factory with main unit. Accessory: Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate package. 14

Ceiling Cassette

General information

5CST2-06A

Features

5. Features Ceiling Cassette 4-way ■ Compact design and easy installation ■ Low noise ■ Hygienic and easy-to-clean filter ■ 2-thermistor(unit body and remote controller) ■ Jet cool ■ Plasma air purifying system(option) ■ High head drain pump(700mm) ■ High-ceiling corresponding operation ■ LCD wired remote controller ■ Wireless remote controller(accessory)

840mm

Compact design and easy installation (For TH Chassis)

840mm

Only about 225mm height of the ceiling is sufficient for installation space. A smaller size than a textile(840 x 840) is very convenient for installation.

225mm

Low noise The most advanced low-noise design. The adoption of turbo-fan and round type heat exchanger provides the quietest operation.

Hygienic and easy to clean filter Washable filter is adopted. It is easy to open grille and clean filter.

General information

Ceiling Cassette

Features

5CST2-06A

Plasma air purifying system The plasma air purifying function not only removes microscopic contaminants and dust, but also removes house mites, pollen, pet fur etc. which helps to prevent allergic diseases like asthma. Dust electrode discharge Dust particles

Ionizer

Photo-catalyst coated mesh

+4.8KV discharge

Polluted air

+ +

Purified fresh air

Generating plasma

Odour Odour molecule

High head drain pump(700mm)

300mm or less

A standard drain-head height of up to 700 mm is possible, providing an ideal solution for perfect water drainage.

Max. 700mm

Built-in drain pump drains out water automatically. PVC elbow

PVC

PVC Flexible hose Common drain pipe

Drain pump

installation on the higher ceiling

High-ceiling corresponding operation

Installation on the normal-height ceiling

According to the height of the installation, it provides variability of indoor fan motor rpm. If the height of installation is low then you can adjust low rpm of indoor fan motor. On the other hand if the height of the installation is high you can adjust high rpm of indoor fan motor. Selection of speed can be done by slide switch at the back of the LCD wired remote controller.

Ceiling Cassette

General information

5CST2-06A

Control system(accessory)

6. Control system(accessory) 6.1 Individual control system Not available

6.2 Central control system Item

Central controller

Model name

Simple central controller

PQCSA101S0

Simple central controller (function controller available)

PQCSB101S0

Function controller

PQCSC101S0

Image

Applicable model

Ceiling cassette

Deluxe central controller (without schedule function)

PQCSW501A0

Deluxe central controller (with schedule function)

PQCSW502A0

PC based central controller (without schedule function)

PQCSS501A0

PC based central controller (with schedule function)

PQCSS502A0

â?&#x2C6; Please refer to Multi F/FDX PDB (P/No.3828A20576B) for detail information.

General information

Ceiling Cassette

Combination

5CST2-06A

6.3 Control device Item

BNU_LW

Model name

LonWorks for BMS

Image

Application model

PQNFB16A0

PDI (Power distributor indicator)

PQNUD1S00

PI485

PMNFP14A0 Ceiling cassette

Product interface units

PQNFG00A0

CNU

PQDSA Dry_contact PQDSB

â?&#x2C6; Please refer to Multi F/FDX PDB (P/No.3828A20576B) for detail information.

Ceiling Cassette

General information

Part 2 Product data 1. Indoor units............................................................................................20 1.1 Ceiling cassette 4-way.................................................................................................20

2. Outdoor units.........................................................................................44 2.1 Single piping type ........................................................................................................44

Product data

Ceiling Cassette

Features

5CST2-06A

1. Indoor unit 1.1 Ceiling cassette 4-way 1.1.1 Features Models : LT-H548DLE1, LT-C548DLE1, LT-H548DLE2, LT-C548DLE2, LT-H488DLE1, LT-C488DLE1, LT-H368DLE1, LT-C368DLE1, LT-C286HLE1, LT-C286HLE1, LT-H246HLE1, LT-C246HLE1, LT-H186ELF1, LT-C186ELF1, LT-C186ELE1, LT-H186ELE1

• PLASMA air purifying system

• Group control

The PLASMA air purifying system developed uniquely by LG not only removes microscopic contaminants and dust, but also removes house mites, pollen, and pet fur to help prevent allergic diseases like asthma. With a filter that can be used over and over again by simply washing with water, you can enjoy clean fresh air.

1) Operation summary

Dust electrode discharge Dust particles

Photo-Catalyst Coated Mesh

Ionizer +4.8KV discharge

Polluted Air

+ + Purified fresh Air

+ +

Generating plasma

Odour Odour molecule

Dust free! Odor free! Anti-allergy !

- Where several products are linked, one specific control device can control a specific number of products. 2) Specific operation - Connecting line is linked to each of the indoor equipments for communication. A specific control device is connected to each of them and this control device can control the same function. - Group control function is enabled by cutting an optional jump wire in the wired remote controller. At this time, the main system will not respond in order to prevent data collision. - While executing group control command, use the random data(0-3minutes) in the main body of indoor equipment for limiting starting current. - Control device can control up to 16 indoor equipments. 1

Remote Controller

Ceiling Cassette

Ceiling cassette 4 – way

5CST2-06A

Features

Zero power consumption in standby mode by adopting SMPS (Switching mode power supply)

• High ceiling operation

• Power waste due to standby mode - Power is wasted if a plug is connected to an outlet even though the appliance is turned off.

If the height of installation is low then you can adjust low rpm of indoor fan motor. On the other hand if the height of the installation is high you can adjust high speed of indoor fan motor. Selection of speed can be done by slide switch at the back of the LCD wired remote controller.

• Development of super power-saving SMPS (Switching Mode Power Supply) - Zero standby power by reducing 90% of standby power. - No need to pull out every plug when system is not in use.

Low noise with 3-dimensional turbo fan

According to the height of the installation, it provides variability of indoor fan motor speed.

ex: If ceiling height of 2.7-3m(taken as standard for the product) is exceeded, then the slide switch is iperated in the high mode discharging air at a high volume rate and when below 2.7m, the switch is adjusted to discharge at a lower volume rate.

The most advanced low-noise design.The adoption of turbo-fan and round type give the most quiet operation.

Air velocity distribution Noise output measured in anechoic test room

Built-in drain pump A standard drain-head height of up to 700mm is possible, creating the ideal solution for perfect water drainage.

Ceiling cassette 4 – way

Ceiling Cassette

List of functions

5CST2-06A

1.1.2 List of functions Category

Air flow

Air purifying

Installation

Reliability

Convenience

Individual Control

CAC Network Function

Special Function Kit Others

LT-H548DLE1

Function Air supply outlet Airflow direction control (left & right) Airflow direction control (up & down) Auto swing (left & right) Auto swing (up & down) Airflow steps(Fan / Cool / Heat) CHAOS swing CHAOS wind (Auto wind) Jet cool (Power wind) Swirl wind Deodorizing filter Plasma air purifier Prefilter(Washable) Drain pump E.S.P. control Electric heater (Operation) High ceiling operation Hot start Self diagnosis Soft dry operation Auto changeover Auto cleaning Auto operation(Artificial intelligence) Auto restart operation Child lock Forced operation Group control Sleep mode Timer (On/Off) Timer (weekly) Two thermistor control Standard wired remote controller Deluxe wired remote controller Simple wired remote controller Wired remote controller(for hotel use) Wireless remote controller(simple) Wireless LCD remote controller General central control(Non LGAP) Dry contact Simple central control(LGAP) PDI(Power Distribution Indicator) PI 485 CTIE Zone control Thermistor

LT-H548DLE2

LT-H488DLE1

4 4 4 X X X Auto Auto Auto X X X O O O 4/5/4 4/5/4 4/5/4 X X X O O O O O O O O O X X X Option Option Option O O O O O O O O O O O O O O O O O O O O O X X X O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O X X X X X X X X X X X X Accessory(PQWRHSF0) Accessory(PQWRHSF0) Accessory(PQWRHSF0) X X X Option Option Option O O O X X X Option Option Option X X X X X X -

Note : O : Applied, X : Not applied, â&#x20AC;&#x201C; : No relation Option: Model name & price are different according to options, and assembled in factory with main unit. Accessory: Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate package.

Ceiling Cassette

Ceiling cassette 4 â&#x20AC;&#x201C; way

5CST2-06A

List of functions

Category

Air flow

Air purifying

Installation

Reliability

Convenience

Individual Control

CAC Network Function

Special Function Kit Others

LT-H368DLE1

LT-H286HLE1

LT-H246HLE1

Ceiling cassette 4 â&#x20AC;&#x201C; way

Ceiling Cassette

List of functions

Category

Air flow

Air purifying

Installation

Reliability

Convenience

Individual Control

CAC Network Function

Special Function Kit Others

5CST2-06A

LT-H186ELE1

LT-H186ELF1

4 X Auto X O 4/5/4 X O O O X X O O O O O O O X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

4 X Auto X O 4/5/4 X O O O X O O O O O O O O X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

Ceiling Cassette

Ceiling cassette 4 â&#x20AC;&#x201C; way

5CST2-06A

List of functions

Category

Air flow

Air purifying

Installation

Reliability

Convenience

Individual Control

CAC Network Function

Special Function Kit Others

LT-C548DLE1

LT-C548DLE2

LT-C488DLE1

4 X Auto X O 4/5/X O O O X Option O O O O O X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

Ceiling cassette 4 â&#x20AC;&#x201C; way

Ceiling Cassette

List of functions

Category

Air flow

Air purifying

Installation

Reliability

Convenience

Individual Control

CAC Network Function

Special Function Kit Others

5CST2-06A

LT-C368DLE1

LT-C286HLE1

LT-C246HLE1

4 X Auto X O 4/5/X O O O X Option O O O O O X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

Ceiling Cassette

Ceiling cassette 4 â&#x20AC;&#x201C; way

5CST2-06A

List of functions

Category

Air flow

Air purifying

Installation

Reliability

Convenience

Individual Control

CAC Network Function

Special Function Kit Others

LT-C186ELE1

LT-C186ELF1

4 X Auto X O 4/5/X O O O X X O O O O O X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

4 X Auto X O 4/5/X O O O X O O O O O O X O O O O O O O O O O X X X X Accessory(PQWRHSF0) X Option O X Option X X -

Ceiling cassette 4 â&#x20AC;&#x201C; way

Ceiling Cassette

Specifications

5CST2-06A

1.1.3 Specifications Indoor unit type

Ceilling Cassette - 4way

Model Power supply

Phase/Volts/Hz

Cooling capacity Heating capacity Current

Nominal running current

Fan

Motor Type

LT-H488DLE1

3 / 380-415 / 50

15.82

54,000

47,770

17.29

15.2

Btu/h

59,000

51,865

Motor Output(W) * number of units

Capacitor

LT-H548DLE2

Btu/h

Fan Type Air flow rate (H/M/L)

LT-H548DLE1

0.4

BLDC

Turbo Fan

124*1

CMM

37 / 35 / 31

31 / 29 / 27

CFM

1300 / 1240 / 1090

1094 / 1024 / 953

µF/Vac

680 / 400

Direct

2R*12C*19

Drive Coil

Row * Column * FPI

Dimensions

Body

mm(inch)

840*840*288(331/16*331/16*111/3) 840*840*288(331/16*331/16*111/3) 840*840*288(331/16*331/16*111/3)

(W*D*H)

Decorative Panel

mm(inch)

950*950*30(3713/32*3713/32*13/16)

Weight

Body

kg(lbs)

31(68.3)

Decorative Panel

kg(lbs)

Air filter

5(11)

Long Life filter

Sound Level (H/M/L)

dB(A)+3

48 / 46 / 44

45 / 44 / 42

Piping Connections Liquid

mm(inch)

9.52(3/8)

mm(inch)

19.05(3/4)

32 / 25

Gas Drain

OD/ID

Dehumidification rate

l/h

Safety Devices Temperature sensor Refrigerant Refrigerant control Connectable outdoor Unit Power and Transmission interunit cable

No. * mm2

6.3

Fuse, Thermal Protector

Thermistor

R22

Capillary

LTUH548DLE1

LTUH548DLE2

LTUH488DLE1

5*3.5(5*0.75)

5*3.5 (5*0.75)

Note : 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27°C(80.6°F) DB / 19°C(66.2°F) WB - Outdoor Temperature 35°C(95°F) DB / 24°C(75.2°F) WB Heating: - Indoor Temperature 20°C(68°F) DB / 15°C(59°F) WB - Outdoor Temperature 7°C(44.6°F) DB / 6°C(42.8°F) WB Piping Length - Interconnecting Piping Length 7.5m - Level Difference of Zero. 2. The specification may be subject to change without prior notice for purpose of improvement.

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Ceiling cassette 4 – way

5CST2-06A

Specifications

Indoor unit type

Ceilling Cassette - 4way

Model Power supply

Phase/Volts/Hz

Cooling capacity Heating capacity Current

Nominal running current

Fan

Motor Type

LT-H246HLE1

3 / 380-415 / 50

1 / 220-240 / 50

1/220~240/50

10.5

8.2

7.0

35,830

27,982

23,885

11.2

8.8

7.0

Btu/h

38,220

30,030

23,885

Motor Output(W) * number of units

Capacitor

LT-H286HLE1

Btu/h

Fan Type Air flow rate (H/M/L)

LT-H368DLE1

0.4

0.3

BLDC

Turbo Fan

124*1

100*1

CMM

24 / 21 / 19

20/17/14

17 / 15 / 13

CFM

848 / 742 / 671

706 / 600 / 494

600/530/460

µF/Vac

680 / 400

220/450

220 / 450

Direct

2R*12C*19

2R*9C*18

Drive Coil

Row * Column * FPI

Dimensions

Body

mm(inch)

840*840*288(33.1*33.1*11.3) 840*840*225(33.1*33.1*8.9) 840*840*225(33.1*33.1*8.9)

(W*D*H)

Decorative Panel

mm(inch)

950*950*30(37.4*37.4*1.2) 950*950*30(37.4*37.4*1.2) 950*950*30(37.4*37.4*1.2)

Weight

Body

kg(lbs)

Decorative Panel

kg(lbs)

Air filter

31(68.3)

28.5(62.8)

27(59.5)

5(11)

Long Life Filter

Sound Level (H/M/L)

dB(A)+3

41/38/35

38/33/30

36 / 33 / 30

Piping Connections Liquid

mm(inch)

6.35(1/4)

mm(inch)

15.88(5/8)

32/25

32 / 25

Gas Drain

OD/ID

Dehumidification rate

l/h

Safety Devices Temperature sensor Refrigerant Refrigerant control Connectable outdoor Unit Power and Transmission interunit cable

No. * mm2

2.4

Fuse,Thermal Protector

Fuse, Thermal Protector

Thermistor

R22

Capillary

LTUH368DLE1

LTUH286HLE1

LTUH246HLE1

5*1.25(5*0.75)

3*2.5(5*0.75)

Ceiling cassette 4 – way

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Specifications

5CST2-06A

Indoor unit type

Ceilling Cassette - 4way

Model Power supply

Phase/Volts/Hz

Cooling capacity Heating capacity Current

Nominal running current

Fan

Motor Type

LT-H186ELE1

LT-H186ELF1

1/220~240/50

5.27

Btu/h

18,000

5.53

Btu/h

18,900

Fan Type

0.3

BLDC

Turbo Fan

100*1

Motor Output(W) * number of units Air flow rate (H/M/L) Capacitor

CMM

11/10/9

CFM

388/353/317

µF/Vac

220 / 450

Direct

Drive Coil

Row * Column * FPI

2R*11C*18

Dimensions

Body

mm(inch)

570*570*269(22.4*22.4*10.6)

(W*D*H)

Decorative Panel

mm(inch)

650*650*30(25.6*25.6*1.2)

Weight

Body

kg(lbs)

19(41.8)

Decorative Panel

kg(lbs)

Air filter

3(6.6)

Long Life Filter

Sound Level (H/M/L)

dB(A)+3

41/39/37

Piping Connections Liquid

mm(inch)

6.35(1/4)

mm(inch)

12.7(1/2)

32 / 25

Gas Drain

OD/ID

Dehumidification rate

l/h

Safety Devices Temperature sensor

2.4

Fuse, Thermal Protector

Thermistor

R22

Refrigerant Refrigerant control Connectable outdoor Unit Power and Transmission interunit cable

No. * mm2

Capillary

LTUH186ELE1

LTUH186ELF1

3*2.5(5*0.75)

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Ceiling cassette 4 – way

5CST2-06A

Specifications

Indoor unit type

Ceilling Cassette - 4way

Model Power supply

Phase/Volts/Hz

Cooling capacity Heating capacity Current

Nominal running current

Fan

Motor Type

LT-C488DLE1

3 / 380-415 / 50

15.82

54,000

47,770

Btu/h

Motor Output(W) * number of units

Capacitor

LT-C548DLE2

Btu/h

Fan Type Air flow rate (H/M/L)

LT-C548DLE1

0.4

BLDC

Turbo Fan

124*1

CMM

37 / 35 / 31

31 / 29 / 27

CFM

1300 / 1240 / 1090

1094 / 1024 / 953

µF/Vac

680 / 450

680 / 400

Direct

2R*12C*19

Drive Coil

Row * Column * FPI

Dimensions

Body

mm(inch)

840*840*288(331/16*331/16*111/3) 840*840*288(331/16*331/16*111/3) 840*840*288(331/16*331/16*111/3)

(W*D*H)

Decorative Panel

mm(inch)

950*950*30(3713/32*3713/32*13/16) 950*950*30(3713/32*3713/32*13/16) 950*950*30(3713/32*3713/32*13/16)

Weight

Body

kg(lbs)

Decorative Panel

kg(lbs)

Air filter

31(68.3)

5(11)

Long Life filter

Sound Level (H/M/L)

dB(A)+3

48 / 46 / 44

45 / 44 / 42

Piping Connections Liquid

mm(inch)

9.52(3/8)

mm(inch)

19.05(3/4)

32 / 25

6.3

Gas Drain

OD/ID

Dehumidification rate

l/h

Safety Devices Temperature sensor Refrigerant Refrigerant control Connectable outdoor Unit Power and Transmission interunit cable

No. * mm2

Fuse, Thermal Protector

Thermistor

R22

Capillary

LTUC548DLE1

LTUC548DLE2

LTUC488DLE1

5*1.25(4*0.75)

5*3.5 (4*0.75)

Ceiling cassette 4 – way

6.3

Fuse, Thermal Protector Fuse, Thermal Protector

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Specifications

5CST2-06A

Indoor unit type

Ceilling Cassette - 4way

Model Power supply

Phase/Volts/Hz

Cooling capacity Heating capacity Current

Nominal running current

Fan

Motor Type

LT-C246HLE1

3 / 380-415 / 50

1 / 220-240 / 50

1/220~240/50

10.5

8.2

7.0

35,830

27,982

23,885

Btu/h

Motor Output(W) * number of units

Capacitor

LT-C286HLE1

Btu/h

Fan Type Air flow rate (H/M/L)

LT-C368DLE1

0.4

0.3

BLDC

Turbo Fan

124*1

100*1

CMM

24 / 21 / 19

20/17/14

17 / 15 / 13

CFM

848 / 742 / 671

706 / 600 / 494

600/530/460

µF/Vac

680 / 400

220/450

220 / 450

Direct

2R*12C*19

2R*9C*18

Drive Coil

Row * Column * FPI

Dimensions

Body

mm(inch)

(W*D*H)

Decorative Panel

mm(inch)

950*950*30(37.4*37.4*1.2)

Weight

Body

kg(lbs)

31(68.3)

28.5(62.8)

27(59.5)

Decorative Panel

kg(lbs)

Air filter

840*840*288(33.1*33.1*11.3) 840*840*225(33.1*33.1*8.9) 840*840*225(33.1*33.1*8.9)

5(11)

Long Life Filter

Sound Level (H/M/L)

dB(A)+3

41/38/35

38/33/30

36 / 33 / 30

Piping Connections Liquid

mm(inch)

6.35(1/4)

mm(inch)

15.88(5/8)

32/25

32 / 25

Gas Drain

OD/ID

Dehumidification rate

l/h

Safety Devices Temperature sensor Refrigerant Refrigerant control Connectable outdoor Unit Power and Transmission interunit cable

No. * mm2

2.4

Fuse,Thermal Protector

Fuse, Thermal Protector

Thermistor

R22

Capillary

LTUC368DLE1

LTUC286HLE1

LTUC246HLE1

5*1.25(4*0.75)

3*2.5(4*0.75)

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Ceiling cassette 4 – way

5CST2-06A

Specifications

Indoor unit type

Ceilling Cassette - 4way

Model Power supply

Phase/Volts/Hz

Cooling capacity Heating capacity Current

Nominal running current

Fan

Motor Type

LT-C186ELF1

LT-C186ELE1

1/220~240/50

5.27

Btu/h

18,000

Btu/h

0.3

BLDC

Turbo Fan

100*1

Fan Type Motor Output(W) * number of units Air flow rate (H/M/L) Capacitor

CMM

11/10/9

CFM

388/353/317

µF/Vac

220 / 450

Direct

Drive Coil

Row * Column * FPI

2R*11C*18

Dimensions

Body

mm(inch)

570*570*269(22.4*22.4*10.6)

(W*D*H)

Decorative Panel

mm(inch)

650*650*30(25.6*25.6*1.2)

Weight

Body

kg(lbs)

19(41.8)

Decorative Panel

kg(lbs)

Air filter

3(6.6)

Long Life Filter

Sound Level (H/M/L)

dB(A)+3

41/39/37

Piping Connections Liquid

mm(inch)

6.35(1/4)

mm(inch)

12.7(1/2)

32 / 25

Gas Drain

OD/ID

Dehumidification rate

l/h

Safety Devices Temperature sensor

2.4

Fuse, Thermal Protector

Thermistor

R22

Refrigerant Refrigerant control Connectable outdoor Unit Power and Transmission interunit cable

No. * mm2

Capillary

LTUC186ELF1

LTUC186ELE1

3*2.5(5*0.75)

Ceiling cassette 4 – way

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

950

225 70.4 30 47

Ceiling Cassette

950

840

785

288 140 30 52

110

678

840

840 Unit size 90

840 Unit size

785(Hanging bolt) 45

875 (Ceiling opening)

Unit:mm

101.5 672 (Hanging bolt) 101.5 152

34 210.5

875 (Ceiling opening)

76, Seongsan-dong, Changwon City, Gyeongnam, 641-713, Korea www.lge.com/airconditioner

CHASSIS CODE: TD, TH

3. The Unit is powered from the outdoor unit. Therefore power cable should be connected with the outdoor unit.

2. Unit shall be grounded in accordance with the local regulations or applicable national codes.

32/25

15.88(5/8) 32/25

19.05(3/4) 32/25

19.05(3/4)

6.35(1/4)

6.35(1/4) 9.52(3/8) 9.52(3/8)

9.52(3/8)

7.0 23,800

15.2 51,865

17.29 59,000

kW Btu/h

9.52(3/8)

7.0 23,800

14 47,770

15.82 54,000

kW Btu/h

1. Unit should be installed in compliance with the installation manual in the product box.

Note

Drain(OD/ID)

LT-H548DLE1/2 LT-C548DLE1/2 LT-H488DLE1 LT-C488DLE1 LT-H246HLE1 LT-C246HLE1

Remark

+ PT-HDA1 + PT-HDC1 + PT-CDA1 + PT-CDC1

Ø / V / Hz 3/380~415/50 3/380~415/50 3/380~415/50 3/380~415/50 1/220~240/50 1/220~240/50

Model

Liquid(Ø) mm(inch) Piping Connections Gas(Ø) mm(inch)

Heating Capacity

Cooling Capacity

Power supply

Technical Specification

Power supply connection

Liquid pipe connection

Gas pipe connection

Drain pipe connection

Air discharge grille

Air suction grille

Decoration panel

Part Name

No.

Heat Pump Heat Pump(Plasma) Cooling Only Cooling Only(Plasma)

Ceiling Cassette 4-way + Decoration Panel

Dimensions 5CST2-06A

1.1.4 Dimensions

Ceiling cassette 4 – way 139.8

950

225 70.4 30 47

Ceiling Cassette

950

840

785

288 140 30 52

110

678

840

840 Unit size 90

840 Unit size

785(Hanging bolt) 45

875 (Ceiling opening)

Unit:mm

101.5 672 (Hanging bolt) 101.5 152

Ceiling cassette 4 – way 210.5

875 (Ceiling opening)

Part Name

32/25

15.88(5/8) 32/25

76, Seongsan-dong, Changwon City, Gyeongnam, 641-713, Korea www.lge.com/airconditioner

CHASSIS CODE: TD, TH

3. The Unit is powered from the outdoor unit. Therefore power cable should be connected with the outdoor unit.

2. Unit shall be grounded in accordance with the local regulations or applicable national codes.

1. Unit should be installed in compliance with the installation manual in the product box.

Note

Drain(OD/ID)

15.88(5/8)

6.35(1/4)

8.8 30,030

11.2 38,220

kW Btu/h

6.35(1/4)

8.2 27,982

27,982 35,830 35,830 Btu/h

6.35(1/4)

1/220-240/50 8.2 10.5 10.5 kW

LT-C286HLE1 1/220-240/50

LT-H286HLE1 3/380-415/50

LT-C368DLE1 3/380-415/50

LT-H368DLE1

Remark

+ PT-HDA1 + PT-HDC1 + PT-CDA1 + PT-CDC1

Ø / V / Hz

Model

Liquid(Ø) mm(inch) Piping Connections Gas(Ø) mm(inch)

Heating Capacity

Cooling Capacity

Power supply

Technical Specification

Power supply connection

Liquid pipe connection

Gas pipe connection

Drain pipe connection

Air discharge grille

Air suction grille

Decoration panel

No.

Heat Pump Heat Pump(Plasma) Cooling Only Cooling Only(Plasma)

Ceiling Cassette 4-way + Decoration Panel

5CST2-06A Dimensions

139.8

670

Ceiling Cassette

670

450

570

450(Hanging bolt)

60 25 521(Hanging bolt) 25 521 52 120

600(Ceiling opening) 570

36 269

600(Ceiling opening)

Air discharge grille Gas pipe connection Liquid pipe connection Drain pipe connection Power supply connection

4 5 6 7

Model

32/25

12.7(/2) 32/25

76, Seongsan-dong, Changwon City, Gyeongnam, 641-713, Korea www.lge.com/airconditioner

CHASSIS CODE: TE1

3. The Unit is powered from the outdoor unit. Therefore power cable should be connected with the outdoor unit.

2. Unit shall be grounded in accordance with the local regulations or applicable national codes.

1. Unit should be installed in compliance with the installation manual in the product box.

Note

Drain(OD/ID)

12.7(/2)

6.35(1/4)

5.53 18,900

kW Btu/h

6.35(1/4)

5.27 18,000

18,000 Btu/h

1/220-240/50 5.27 kW

LT-C186ELE1/LT-C186ELF1 1/220-240/50

Ø / V / Hz

Liquid(Ø) mm(inch) Piping Connections Gas(Ø) mm(inch)

Heating Capacity

Cooling Capacity

Power supply

Remark

+ PT-HEA1 + PT-HEC1 + PT-CEA1 + PT-CEC1

LT-H186ELE1/LT-H186ELF1

Air suction grille

Technical Specification

Decoration panel

Part Name

No.

Heat pump Heat pump (Plasma) Cooling Cooling (Plasma)

Ceiling Cassette 4-way + Decoration Panel

5CST2-06A

5 R3

Ceiling cassette 4 – way

190

160

5CST2-06A

Piping diagrams

1.1.5 Piping diagrams Gas pipe connection port (flare connection)

Heat exchanger Th2

Turbo fan

Th1

Liquid pipe connection port (flare connection) Heating

Capillary tube

Cooling

■ Refrigerant pipe connection port diameters

(mm)

Model

Gas

Liquid

LT-H548DLE1/2

Ø 19.05

Ø 9.52

LT-C548DLE1/2

Ø 19.05

Ø 9.52

LT-H488DLE1

Ø 19.05

Ø 9.52

LT-C488DLE1

Ø 19.05

Ø 9.52

LT-H368DLE1

Ø 15.88

Ø 6.35

LT-C368DLE1

Ø 15.88

Ø 6.35

LT-H286HLE1

Ø 15.88

Ø 6.35

LT-C286HLE1

Ø 15.88

Ø 6.35

LT-H246HLE1

Ø 15.88

Ø 6.35

LT-C246HLE1

Ø 15.88

Ø 6.35

LT-H186ELF1

Ø12.7

Ø 6.35

LT-C186ELE1

Ø12.7

Ø 6.35

LT-H186ELE1

Ø12.7

Ø6.35

LT-C186ELF1

Ø12.7

Ø6.35

Ceiling cassette 4 – way

Ceiling Cassette

Wiring diagrams

5CST2-06A

1.1.6 Wiring diagrams 1) Wiring diagrams Models : LT-H548DLE1, LT-H548DLE2, LT-H488DLE1

Models :LT-H368DLE1, LT-H246HLE1, LT-H286HLE1

Connector Number CN-POWER CN-MOTOR CN-DPUMP CN-DISP CN-FLOAT CN-REMO CN-CC CN-ROOM CN-PIPE1 CN-GRILL CN-PTC CN-HVB

Location AC power supply BLDC fan motor output Drain pump output Display Float switch input Remote control Dry-contact Room sensor In-pipe thermistor Elevation grille PTC Heater HVB Ass'y (Air cleaner)

Ceiling Cassette

Ceiling cassette 4 â&#x20AC;&#x201C; way

5CST2-06A

Wiring diagrams

Models : LT-C548DLE1, LT-C548DLE2, LT-C488DLE1

Models : LT-C368DLE1, LT-C246HLE1, LT-C286HLE1

Connector Number CN-POWER CN-MOTOR CN-DPUMP CN-DISP CN-FLOAT CN-REMO CN-CC CN-ROOM CN-PIPE1 CN-GRILL CN-PTC CN-HVB

Ceiling cassette 4 â&#x20AC;&#x201C; way

Ceiling Cassette

Wiring diagrams

5CST2-06A

Models : LT-C186ELE1, LT-C186ELF1, LT-H186ELE1, LT-H186ELF1

Connector Number CN-POWER CN-MOTOR CN-DPUMP CN-DISP CN-FLOAT CN-REMO CN-CC CN-ROOM CN-PIPE1 CN-GRILL CN-PTC CN-HVB

2) PCB CN- DPUMP

CN- MOTOR 2

CN- FLOAT

CN- ROOM CN- POWER

CN- PIPE CN- REMO

CN- VANE 2

CN- DISP

CN- VANE 1

Ceiling Cassette

CN- HVB (PLASMA FILTER)

Ceiling cassette 4 – way

5CST2-06A

Air flow and temperature distributions (reference data)

1.1.7 Air flow and temperature distribution (reference data) Model : 24kBtu/h Cooling

Heating

Air velocity [m/s]

Air velocity [m/s] 2.7m 2.0

2.0

1.5

2.7m 2.0

2.0

1.5

1.0

0.5

1.0 0.5

0.5

2m 1.0 0.5

0m 4m

Temperature [˚C]

Temperature [˚C] 2.7m 18 20

18 20

2.7m

1m 24

21 27 24

24 0m

0m 4m

Model : 54kBtu/h Air velocity [m/s]

Air velocity [m/s]

2.7m

2.7m 2.0

2m 2.0

2.0

1.5 0.5 4m

1.5

1.0

2.0

0m 4m

1.5

1.0 0.5

0.5 4m

2m 1m

1.0 0.5

0m 4m

Temperature [˚C]

2.7m

2.7m 33 20

21 1m

24 4m

21 1m

24 2m

Ceiling cassette 4 – way

0m 4m

Ceiling Cassette

0m 4m

Sound levels

5CST2-06A

1.1.8 Sound levels Overall Notes: - Sound measured at 1.5m away from the center of the unit. - Data is valid at free field condition. - Data is valid at nominal operation condition. - Reference accoustic pressure 0dB=20µPa. - Sound level will vary depending on a range of factors such as the construction(acoustic absorption coefficient) of particular room in which the equipment is installed. - The operating conditions are assumed to be standard.

Ceiling 1.5m

Sound pressure level LT-H548DLE1 / LT-H548DLE2 LT-C548DLE1 / LT-C548DLE2

LT-H488DLE1/LT-C488DLE1 80

LT-H246HLE1 / LT-C246HLE1 80

High Middle Low

NC-65

60 NC-60

NC-60 NC-55

NC-55

50 NC-50

NC-50

NC-45

40 NC-40

NC-40

NC-35

30 NC-30

NC-30

NC-25

Approximate He aring Thres hold

NC-20

LT-H368DLE1 / LT-C368DLE1

125

250

500

1000

2000

4000

High Middle Low

NC-55

NC-50

NC-45

NC-45 NC-40

NC-35

NC-30

NC-25

Approximate Hearing Threshold

NC-20 NC-15

250

500

1000

2000

4000

Octave Band Center Frequency (Hz)

8000

4000

8000

LT-H186ELE1 / LT-H186ELF1 LT-C186ELE1 / LT-C186ELF1 High Middle Low

NC-65

NC-60 NC-55 NC-50 NC-45 NC-40 NC-35 NC-30

NC-25

Approximate He aring Thres hold

NC-20 NC-15

125

2000

1000

40 NC-40

500

Approximate He aring Thres hold

250

60 NC-60

125

NC-65

NC-60

NC-15

80 High Middle Low

NC-65

NC-20

LT-H286HLE1 / LT-C286HLE1

8000

Approximate He aring Thres hold

NC-15

10 63

NC-20 NC-15

10 63

125

250

500

1000

2000

4000

Octave Band Center Frequency (Hz)

Ceiling Cassette

8000

125

250

500

1000

2000

4000

8000

Octave Band Center Frequency (Hz)

Ceiling cassette 4 – way

5CST2-06A

Controller

1.1.9 Controller 1) Wired remote controller

AUTO SWING

OPERATION

SET TEMP Room Temp

2ndF

AUTO Heater Preheat JET Defrost Humidify SLo Filter Out door ZONE 1 2 3 4

Time

Operation unit No Func Program set

On Off Set no. Time 01

14 2 3 4

SUB FUNCTION

HI MED LO

1 Timer

FAN SPEED

6 7 Timer

Cancel

2ndF

Program

Week

Holiday PLASMA

Set/Clr Hour

Min

RESET

8 9 10 11 12 13

1. Operation indication screen

10. Horizontal/Vertical air flow direction button

2. Swirl button

11. Room temperature / Filter sign release button

3. 2nd F button 4. Timer set/cancel Program/Week/Holiday Hour/Min/SET/Clr/Ventilator

12. Plasma/Heater button(Option)

5. Set temperature button

14. Operation lamp

13. Time reset button

6. ON/OFF button 7. Fan operation 8. Operation mode selection button 9. Fan speed button

Ceiling cassette 4 â&#x20AC;&#x201C; way

Ceiling Cassette

Power supplys

5CST2-06A

2. Outdoor units 2.1 Single piping type 2.1.1. Power supply Type

Heat Pump

Cooling Only

Outdoor unit

Capacity [kBtu/h(kW)]

Circuit breaker capacity

Power supply

LT-H548DLE1/2

54(15.82)/59(17.29)

40A

3Ø, 380-415V, 50Hz

LT-H488DLE1

47.7(14.0)/51.8(15.2)

40A

3Ø, 380-415V, 50Hz

LT-H368DLE1

35.8(10.5)/38.2(11.2)

30A

3Ø, 380-415V, 50Hz

LT-H286HLE1

28.0(8.2)/30.0(8.8)

30A

1Ø, 220-240V, 50Hz

LT-H246HLE1

23.8(7.0)/23.8(7.0)

30A

1Ø, 220-240V, 50Hz

LT-H186ELF1/LT-H186ELE1

18(5.27)/18.9(5.53)

30A

1Ø, 220-240V,50Hz

LT-C548DLE1/2

54(15.82)/-

40A

3Ø, 380-415V, 50Hz

LT-C488DLE1

47.7(14.0)/-

40A

3Ø, 380-415V, 50Hz

LT-C368DLE1

35.8(10.5)/-

30A

3Ø, 380-415V, 50Hz

LT-C286HLE1

28.0(8.2)/-

30A

1Ø, 220-240V, 50Hz

LT-C246HLE1

23.8(7.0)/-

30A

1Ø, 220-240V, 50Hz

LT-C186ELE1/LT-C186ELF1

18(5.27)/-

30A

1Ø, 220-240V,50Hz

Power supply

Circuit breaker

Earth wire

Outdoor unit

Indoor unit

Ceiling Cassette

Outdoor unit

5CST2-06A

List of function

2.1.2 List of functions Category

LT-H548DLE1, LT-H548DLE2 O O X X O O X O O O O X Option Accessory -

LT-C548DLE1, LT-C548DLE2 O X X O O X O O O X Option Accessory -

Category

LT-H488DLE1, LT-H368DLE1 O O X O O O X O O O O X Option Accessory -

LT-C488DLE1, LT-C368DLE1 O X O O O X O O O X Option Accessory -

Category

LT-H286HE1, LT-H246HLE1, LT-H186ELF1, LT-H186ELE1 O O X O O X O O O O X Option X -

LT-C286HLE1, LT-C246HLE1, LT-C186ELE1, LT-C186ELF1 O X O O X O O O X Option X -

Function Defrost / Deicing High Pressure Switch Low Pressure Switch Phase protection Reliability Restart Delay (3-minutes) Self Diagnosis Soft Start Test Function Auto Changeover Convenience Auto Restart Operation Central control(LGAP) CAC Network PDI(Power Distribution Indicator) Function PI485 Special Function Kit Low Ambient Kit Thermistor Others Function Defrost / Deicing High Pressure Switch Low Pressure Switch Phase protection Reliability Restart Delay (3-minutes) Self Diagnosis Soft Start Test Function Auto Changeover Convenience Auto Restart Operation Central control(LGAP) CAC Network PDI(Power Distribution Indicator) Function PI485 Special Function Kit Low Ambient Kit Thermistor Others Function Defrost / Deicing High Pressure Switch Low Pressure Switch Phase protection Reliability Restart Delay (3-minutes) Self Diagnosis Soft Start Test Function Auto Changeover Convenience Auto Restart Operation Central control(LGAP) CAC Network PDI(Power Distribution Indicator) Function PI485 Special Function Kit Low Ambient Kit Thermistor Others

Ceiling Cassette

Specifications

5CST2-06A

2.1.3 Specifications Outdoor Unit Rated Capacity

Cooling

LT-H548DLE1

LT-H548DLE2

kW Btu/h kW Btu/h kW kW

LT-H488DLE1

15.82 15.82 54,000 54,000 Heating 17.29 17.29 59,000 59,000 Rated Input Cooling 5.6 5.6 Heating 6.6 6.6 Energy Label Testing combination Running current Cooling A 10.0 10.0 Heating A 11.5 11.5 Starting current (Cooling/Heating) A Power supply Phase / Volts / Hz 3 / 380-415 / 50 3 / 380-415 / 50 Power supply Cable(outdoor) No. * mm*mm 5 * 3.5 5 * 3.5 Power and transmission cable No. * mm*mm 5 * 0.75(Including Earth) 5 * 0.75(Including Earth) Dimensions W*H*D mm(inch) 900 * 1060 * 370(35.4*41.7*14.6) 900 * 1060 * 370(35.4*41.7*14.6) Net weight kg(lbs) 105(231.5) 105(231.5) Maximum number of connectable unit 1 1 Compressor Type Scroll Scroll (constant) Qty * model SR073YAA SR073YAA Motor Type Induction Induction Oil charge volume cc 1,800 1,800 Oil type SUNISO 4GSI SUNISO 4GSI Refrigerant Charge(at 7.5m) g(oz) 3,750(132) 3,750(132) Type R22 R22 Control CAPILLARY CAPILLARY Heat Exchanger Rows * Column * FPI (2R *22C* 18 FPI)*2 (2R *22C* 18 FPI)*2 Defrosting method Reversing Cycle Reversing Cycle Fan Capacitor µF/Vac 6 / 370 6 / 370 Drive Direct Direct Discharge Direction Side / Top Side Side Air flow rate CMM(CFM) 105(3708) 105(3708) Noise level(H) Sound press dB(A) + 3 58 58 Piping connections Liquid mm(inch) 9.52(3/8) 9.52(3/8) Gas mm(inch) 19.05(3/4) 19.05(3/4) Max. piping length Main piping m 50 50 Max. elevation Indoor unit - Outdoor unit m 30 30 Note : 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27°C(80.6°F) DB / 19°C(66.2°F) WB - Outdoor Temperature 35°C(95°F) DB / 24°C(75.2°F) WB Heating: - Indoor Temperature 20°C(68°F) DB / 15°C(59°F) WB - Outdoor Temperature 7°C(44.6°F) DB / 6°C(42.8°F) WB Piping Length - Interconnecting Piping Length 7.5m - Level Difference of Zero. 2. The specification may be subject to change without prior notice for purpose of improvement.

Ceiling Cassette

14 47,770 4.90 51,865 4.9 5.3 8.5 8.7 3 / 380-415 / 50 5 * 3.5 5 * 0.75(Including Earth) 900 * 1060 * 370(35.4*41.7*14.6) 105(231.5) 1 Scroll SB061YAA Induction 1650 SUNISO 4GSI 3,700(130.5) R22 CAPILLARY (2R *22C* 18 FPI)*2 Reversing Cycle 6 / 370 Direct Side 105(3708) 59 9.52(3/8) 19.05(3/4) 50 30

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Outdoor unit

5CST2-06A

Specifications

Outdoor Unit Rated Capacity

Cooling

LT-H368DLE1 kW Btu/h kW Btu/h kW kW

10.5 35,830 Heating 11.2 38,220 Rated Input Cooling 4.0 Heating 4.0 Energy Label Testing combination Running current Cooling A 7.0 Heating A 7.0 Starting current (Cooling/Heating) A Power supply Phase / Volts / Hz 3 / 380-415 / 50 Power supply Cable(outdoor) No. * mm*mm 5*1.25 Power and transmission cable No. * mm*mm 5*0.75(Including Earth) Dimensions W*H*D mm(inch) 870*1060*320(34.3*41.7*12.6) Net weight kg(lbs) 88(194) Maximum number of connectable unit 1 Compressor Type Scroll (constant) Qty * model 1*SR049YAA Motor Type Induction Oil charge volume cc 1,800 Oil type SUNISO 4GSI Refrigerant Charge(at 7.5m) g(oz) 2,450(86.4) Type R22 Control CAPILLARY Heat Exchanger Rows * Column * FPI (2R*24C*18)*2 Defrosting method Reversing Cycle Fan Capacitor µF/Vac 2/400 Drive Direct Discharge Direction Side / Top Side Air flow rate CMM(CFM) 65(2295) Noise level(H) Sound press dB(A) + 3 60 Piping connections Liquid mm(inch) 6.35(1/4) Gas mm(inch) 15.88(5/8) Max. piping length Main piping m 50 Max. elevation Indoor unit - Outdoor unit m 30

LT-H286HLE1

LT-H246HLE1

8.2 27,982 8.8 30,030 2.9 2.9 13.7 13.7 1 / 220-240 / 50 3*2.5 5*0.75(Including Earth) 870*808*320(34.3*31.8*12.6) 68(149.9) 1 Twin Rotary(tropical) 1*QPT488PCA Induction 1,200 NM56 & 4GSI 2,250(79.4) R22 CAPILLARY (2R*36C*18)*1 Reversing Cycle 6/370-400 Direct Side 52(1836) 58 6.35(1/4) 15.88(5/8) 50 30

7.00 23,885 7.00 23,885 2.67 2.45 12.5 11.5 1 / 220~240 / 50 3*2.5 5*0.75(Including Earth) 870*655*320(34.3*25.8*12.6) 64(141.1) 1 Rotary(tropical) 1*QP442PBA Induction 700 SUNISO 4GSI 1,650(58.2) R22 CAPILLARY (2R*28C*18FPI)*1 Reversing Cycle 6/370 Direct Side 52(1,836.5)*1 56 6.35(1/4) 15.88(5/8) 50 30

Outdoor unit

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Specifications

5CST2-06A

Outdoor Unit Rated Capacity

Cooling Heating

Rated Input

Cooling Heating

kW Btu/h kW Btu/h kW kW

Energy Label Testing combination Running current Cooling A Heating A Starting current (Cooling/Heating) A Power supply Phase / Volts / Hz Power supply Cable(outdoor) No. * mm*mm Power and transmission cable No. * mm*mm Dimensions W*H*D mm(inch) Net weight kg(lbs) Maximum number of connectable unit Compressor Type (constant) Qty * model Motor Type Oil charge volume cc Oil type Refrigerant Charge(at 7.5m) g(oz) Type Control Heat Exchanger Rows * Column * FPI Defrosting method Fan Capacitor µF/Vac Drive Discharge Direction Side / Top Air flow rate CMM(CFM) Noise level(H) Sound press dB(A) + 3 Piping connections Liquid mm(inch) Gas mm(inch) Max. piping length Main piping m Max. elevation Indoor unit - Outdoor unit m

LT-H186ELE1

LT-H186ELF1

5.27 18,000 5.53 18,900 1.95 1.95 10 10 1 / 220~240 / 50 3*2.5 5*0.75(Including Earth) 840*575*275(33.1*22.6*10.8) 51(112.4) 1 Rotary(tropical) 1*QP325PCB Induction 700 SUNISO 4GSI 1,200(42.3) R22 CAPILLARY (2R*26C*18FPI)*1 Reversing Cycle 6/370 Direct Side 52(1,836)*1 55 6.35(1/4) 12.7(1/2) 30 20

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Outdoor unit

5CST2-06A

Specifications

Outdoor Unit Rated Capacity

Cooling

LT-C548DLE1

LT-C548DLE2

LT-C488DLE1

kW Btu/h kW Btu/h kW kW

15.82 15.82 14 54,000 54,000 47,770 Heating Rated Input Cooling 5.6 5.6 4.9 Heating Energy Label Testing combination Running current Cooling A 10.0 10.0 8.5 Heating A Starting current (Cooling/Heating) A Power supply Phase / Volts / Hz 3 / 380-415 / 50 3 / 380-415 / 50 3 / 380-415 / 50 Power supply Cable(outdoor) No. * mm*mm 5 * 3.5 5 * 3.5 5 * 3.5 Power and transmission cable No. * mm*mm 4*0.75(Including Earth) 4*0.75(Including Earth) 4*0.75 (Including earth) Dimensions W*H*D mm(inch) 900*1160*370(35.4*45.6*14.6) 900*1160*370(35.4*45.6*14.6) 900*1160*370(35.4*45.6*14.6) Net weight kg(lbs) 105(231.5) 105(231.5) 105(231.5) Maximum number of connectable unit 1 1 1 Compressor Type Scroll Scroll Scroll (constant) Qty * model SR073YAA SR073YAA SB061YAA Motor Type Induction Induction Induction Oil charge volume cc 1,800 1,800 1650 Oil type SUNISO 4GSI SUNISO 4GSI SUNISO 4GSI Refrigerant Charge(at 7.5m) g(oz) 3,750(132) 3,750(132) 3,700(130.5) Type R22 R22 R22 Control CAPILLARY CAPILLARY CAPILLARY Heat Exchanger Rows * Column * FPI (2R *22C* 18 FPI)*2 (2R *22C* 18 FPI)*2 (2R *22C* 18 FPI)*2 Defrosting method Fan Capacitor µF/Vac 6 / 370 6 / 370 6 / 370 Drive Direct Direct Direct Discharge Direction Side / Top Side Side Side Air flow rate CMM(CFM) 105(3708) 105(3708) 105(3708) Noise level(H) Sound press dB(A) + 3 58 58 59 Piping connections Liquid mm(inch) 9.52(3/8) 9.52(3/8) 9.52(3/8) Gas mm(inch) 19.05(3/4) 19.05(3/4) 19.05(3/4) Max. piping length Main piping m 50 50 50 Max. elevation Indoor unit - Outdoor unit m 30 30 30 Note : 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27°C(80.6°F) DB / 19°C(66.2°F) WB - Outdoor Temperature 35°C(95°F) DB / 24°C(75.2°F) WB Heating: - Indoor Temperature 20°C(68°F) DB / 15°C(59°F) WB - Outdoor Temperature 7°C(44.6°F) DB / 6°C(42.8°F) WB Piping Length - Interconnecting Piping Length 7.5m - Level Difference of Zero. 2. The specification may be subject to change without prior notice for purpose of improvement.

Outdoor unit

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Specifications

5CST2-06A

Outdoor Unit Rated Capacity

Cooling

LT-C368DLE1 kW Btu/h kW Btu/h kW kW

10.5 35,830 Heating Rated Input Cooling 4.0 Heating Energy Label Testing combination Running current Cooling A 7.0 Heating A Starting current (Cooling/Heating) A Power supply Phase / Volts / Hz 3 / 380-415 / 50 Power supply Cable(outdoor) No. * mm*mm 5*1.25 Power and transmission cable No. * mm*mm 4*0.75(Including Earth) Dimensions W*H*D mm(inch) 870*1060*320(34.3*41.7*12.6) Net weight kg(lbs) 88(194) Maximum number of connectable unit 1 Compressor Type Scroll (constant) Qty * model 1*SR049YAA Motor Type Induction Oil charge volume cc 1,800 Oil type SUNISO 4GSI Refrigerant Charge(at 7.5m) g(oz) 2,450(86.4) Type R22 Control CAPILLARY Heat Exchanger Rows * Column * FPI (2R*24C*18)*2 Defrosting method Fan Capacitor µF/Vac 2/400 Drive Direct Discharge Direction Side / Top Side Air flow rate CMM(CFM) 65(2295) Noise level(H) Sound press dB(A) + 3 60 Piping connections Liquid mm(inch) 6.35(1/4) Gas mm(inch) 15.88(5/8) Max. piping length Main piping m 50 Max. elevation Indoor unit - Outdoor unit m 30

LT-C286HLE1

LT-C246HLE1

8.2 27,982 2.9 13.7 1 / 220-240 / 50 3*2.5 4*0.75(Including Earth) 870*808*320(34.3*31.8*12.6) 68(149.9) 1 Twin Rotary(tropical) 1*QPT488PCA Induction 1,200 NM56 & 4GSI 2,250(79.4) R22 CAPILLARY (2R*36C*18)*1 6/370-400 Direct Side 52(1836) 58 6.35(1/4) 15.88(5/8) 50 30

7.00 23,885 2.67 12.5 1 / 220~240 / 50 3*2.5 4*0.75(Including Earth) 870*655*320(34.3*25.8*12.6) 64(141.1) 1 Rotary(tropical) 1*QP442PBA Induction 700 SUNISO 4GSI 1,650(58.2) R22 CAPILLARY (2R*28C*18FPI)*1 6/370 Direct Side 52(1,836.5)*1 56 6.35(1/4) 15.88(5/8) 50 30

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

Outdoor unit

5CST2-06A

Specifications

Outdoor Unit Rated Capacity

Cooling Heating

Rated Input

Cooling Heating

kW Btu/h kW Btu/h kW kW

LT-C186ELE1

LT-C186ELF1

5.27 18,000 1.95 10 1 / 220~240 / 50 3*2.5 5*0.75(Including Earth) 840*575*275(33.1*22.6*10.8) 51(112.4) 1 Rotary(tropical) 1*QP325PCB Induction 700 SUNISO 4GSI 1,200(42.3) R22 CAPILLARY (2R*26C*18FPI)*1 6/370 Direct Side 52(1,836)*1 55 6.35(1/4) 12.7(1/2) 30 20

Outdoor unit

Ceiling Cassette

Conversion Formula kW = Btu/h × 0.0002931 CFM = CMM × 35.3

175

550

900

175

112

370 45

410

1130

4-hole for anchor bolts

460 120 83

Ceiling Cassette

MODEL

LT-H548DLE1/2 LT-C548DLE1/2 LT-H488DLE1 LT-C488DLE1 3 / 380-415 / 50 3 / 380-415 / 50 3 / 380-415 / 50 3 / 380-415 / 50 15.82 15.82 14.0 14.0 54,000 47,770 47,770 54,000 15.2 17.29 59,000 51,865 9.52(3/8) 9.52(3/8) 9.52(3/8) 9.52(3/8) 19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)

LT-H548DLE1/2, LT-H488DLE1 LT-C548DLE1/2, LT-C488DLE1

Dimensions 5CST2-06A

2.1.4 Dimensions

Outdoor unit

1160

Outdoor unit MODEL

LT-H368DLE1 3 / 380-415 / 50 10.5 35,830 11.2 38,220 6.35(1/4) 15.88(5/8)

LT-C368DLE1 3 / 380-415 / 50 10.5 35,830 6.35(1/4) 15.88(5/8)

LT-H368DLE1, LT-C368DLE1

5CST2-06A Dimensions

Ceiling Cassette

54 Model

6.35(1/4) 15.88(5/8)

30,030

8.8

8.2 27,982

LT-C286HLE1 1 / 220-240 / 50

LT-H286HLE1 1 / 220-240 / 50

LT-H286HLE1, LT-C286HLE1

Dimensions 5CST2-06A

Ceiling Cassette

Outdoor unit

Model

Outdoor unit 6.35(1/4) 15.88(5/8)

6.35(1/4) 15.88(5/8)

23,800

7.0

7.0 23,800

LT-C246HLE1 1 / 220-240 / 50

LT-H246HLE1 1 / 220-240 / 50

LT-H246HLE1 LT-C246HLE1

5CST2-06A Dimensions

Ceiling Cassette

299.8

639.4

840

336.4 577

840

276 62

Ceiling Cassette 70

56 16.4

276

Model

6.35(1/4) 12.7(1/2)

18,900

5.53

5.27 18,000

1 / 220-240 / 50 5.27

LT-C186ELF1 1 / 220-240 / 50

LT-H186ELF1

18,000

LT-C186ELE1

LT-H186ELE1

LT-C(H)186ELE1 LT-C(H)186ELF1

Dimensions 5CST2-06A

Outdoor unit

每4

290.3

508.5

321.8

5CST2-06A

Piping siagrams

2.1.5 Piping diagrams Models : LT-H548DLE1 OUTDOOR UNIT CAPILLARY TUBE LIQUID SIDE

HEAT EXCHANGER

Th3

GAS SIDE REVERSING VALVE HIGH PRESSURE S/W

ACCUMULATOR

COOLING HEATING

COMPRESSOR

Models : LT-H548DLE2 OUTDOOR UNIT CAPILLARY TUBE LIQUID SIDE

CAPILLARY TUBE

2-WAY VALVE

HEAT EXCHANGER (Condenser)

GAS SIDE 3-WAY VALVE

CAPILLARY TUBE

ACCUMULATOR

Outdoor unit

REVERSING VALVE

COMPRESSOR

Ceiling Cassette

COOLING HEATING

Piping siagrams

5CST2-06A

Models : LT-C548DLE1 OUTDOOR UNIT CAPILLARY TUBE LIQUID SIDE

HEAT EXCHANGER

GAS SIDE REVERSING VALVE HIGH PRESSURE S/W

ACCUMULATOR

COOLING

COMPRESSOR

Models : LT-C548DLE2 OUTDOOR UNIT CAPILLARY TUBE LIQUID SIDE

CAPILLARY TUBE

2-WAY VALVE

HEAT EXCHANGER (Condenser)

GAS SIDE 3-WAY VALVE

CAPILLARY TUBE

ACCUMULATOR

REVERSING VALVE

COMPRESSOR

Ceiling Cassette

COOLING

Outdoor unit

5CST2-06A

Piping siagrams

Models : LT-H488DLE1 Outdoor Unit

Liquid Side

Capillary Tube

3-Way Valve

Heat Exchanger (Condenser)

Th3

Gas Side Reversing Valve

3-Way Valve

High Pressure S/W Cooling Heating

Compressor

Models : LT-C488DLE1 OUTDOOR UNIT

LIQUID SIDE

CAPILLARY TUBE

3-WAY VALVE

Heat Exchanger (Condenser)

GAS SIDE

COMPRESSOR

3-WAY VALVE

Outdoor unit

Ceiling Cassette

Piping siagrams

5CST2-06A

Models : LT-H246HLE1, LT-H286HLE1, LT-H368DLE1 OUTDOOR UNIT CAPILLARY TUBE LIQUID SIDE

CAPILLARY TUBE

2-WAY VALVE

HEAT EXCHANGER (Condenser)

Th3

GAS SIDE REVERSING VALVE

3-WAY VALVE

HIGH PRESSURE S/W ACCUMULATOR

COOLING HEATING

COMPRESSOR

Models : LT-C246HLE1, LT-C286HLE1, LT-C368DLE1 OUTDOOR UNIT CAPILLARY TUBE LIQUID SIDE

CAPILLARY TUBE

2-WAY VALVE

HEAT EXCHANGER (Condenser)

GAS SIDE REVERSING VALVE

3-WAY VALVE

HIGH PRESSURE S/W ACCUMULATOR

COMPRESSOR

Ceiling Cassette

COOLING

Outdoor unit

5CST2-06A

Piping siagrams

Model : LT-H186ELE1, LT-H186ELF1 Outdoor Unit

Liquid Side

Capillary Tube

2-Way Valve

Heat Exchanger (Condenser)

Th3

Gas Side Reversing Valve

3-Way Valve

High Pressure S/W Cooling Heating

Compressor

Model : LT-C186ELF1, LT-C186ELE1 OUTDOOR UNIT

LIQUID SIDE

CAPILLARY TUBE

2-Way Valve

Heat Exchanger (Condenser)

GAS SIDE

COMPRESSOR

3Way Valve

Outdoor unit

Ceiling Cassette

Wiring diagrams

5CST2-06A

2.1.6 Wiring diagrams Models : LT-H548DLE1

Models : LT-H548DLE2

Ceiling Cassette

Outdoor unit

5CST2-06A

Wiring diagrams

Models : LT-C548DLE1

Models : LT-C548DLE2

Outdoor unit

Ceiling Cassette

Wiring diagrams

5CST2-06A

Models : LT-H488DLE1

Models : LT-C488DLE1

Ceiling Cassette

Outdoor unit

5CST2-06A

Wiring diagrams

Models : LT-H368DLE1

Models : LT-C368DLE1

Outdoor unit

Ceiling Cassette

Wiring diagrams

5CST2-06A

Models : LT-H246HLE1, LT-H286HLE1

Models : LT-C246HLE1, LT-C286HLE1

Ceiling Cassette

Outdoor unit

5CST2-06A

Wiring diagrams

Model : LT-H186ELE1, LT-H186ELF1

Model : LT-C186ELF1, LT-C186ELE1

Outdoor unit

Ceiling Cassette

Capacity tables

5CST2-06A

2.1.7 Capacity tables [Cooling capacity] Model No.: LT-H548DLE1/2, LT-C548DLE1/2 Outdoor Air Temperature : °CDB

Indoor Air Temperature °CWB 14 16 18 19 22 24

°CDB 20 22 25 27 30 32

20 TC 12.8 15.0 16.7 17.5 19.2 19.9

SHC 9.3 10.6 11.5 11.9 12.6 12.8

25 PI 3.67 3.73 3.78 3.85 3.9 4.0

TC 12.6 14.7 16.4 17.1 18.8 19.5

SHC 9.2 10.5 11.4 11.7 12.4 12.6

32 PI 4.3 4.4 4.5 4.6 4.6 4.7

TC 12.0 14.0 15.6 16.3 17.9 18.6

SHC 9.0 10.2 11.0 11.4 12.0 12.2

35 PI 5.1 5.1 5.2 5.3 5.4 5.5

TC SHC 11.6 8.8 13.6 9.9 15.1 10.8 15.8 11.1 17.4 11.7 18.0 11.9

40 PI 5.3 5.4 5.5 5.6 5.7 5.8

TC 11.2 13.0 14.6 15.2 16.7 17.4

SHC 8.6 9.7 10.5 10.8 11.4 11.6

43 PI 5.7 5.8 5.9 6.0 6.0 6.1

TC SHC 10.9 8.5 12.7 9.6 14.2 10.3 14.9 10.7 16.3 11.2 17.0 11.3

PI 5.9 6.0 6.1 6.2 6.2 6.3

Model No.: LT-H488DLE1, LT-C488DLE1 Outdoor Air Temperature : °CDB

Indoor Air Temperature °CWB 14 16 18 19 22 24

°CDB 20 22 25 27 30 32

20 TC 11.4 13.2 14.8 15.5 17.0 17.6

SHC 9.1 10.4 11.3 11.7 12.4 12.6

25 PI TC SHC 3.21 11.1 9.0 3.26 13.0 10.3 3.31 14.5 11.1 3.37 15.1 11.5 3.4 16.6 12.2 3.5 17.2 12.4

32 PI 3.8 3.9 3.9 4.0 4.0 4.1

TC 10.6 12.4 13.8 14.4 15.8 16.4

SHC 8.8 10.0 10.8 11.2 11.8 12.0

35 PI 4.4 4.5 4.6 4.7 4.7 4.8

TC SHC 10.3 8.6 12.0 9.7 13.4 10.6 14.0 10.9 15.4 11.5 15.9 11.7

40 PI 4.7 4.7 4.8 4.9 5.0 5.0

TC 9.9 11.5 12.9 13.5 14.8 15.4

SHC 8.4 9.5 10.3 10.6 11.2 11.3

43 PI 5.0 5.0 5.1 5.2 5.3 5.4

TC SHC 9.7 8.3 11.3 9.4 12.6 10.1 13.2 10.4 14.5 11.0 15.0 11.1

PI 5.1 5.2 5.3 5.4 5.5 5.5

Model No.: LT-H368DLE1, LT-C368DLE1 Indoor Air Temperature °CWB 14 16 18 19 22 24

°CDB 20 22 25 27 30 32

Outdoor Air Temperature : °CDB 20

TC SHC PI TC SHC 8.5 6.9 2.62 8.3 6.8 9.9 7.8 2.66 9.7 7.7 11.1 8.5 2.70 10.9 8.4 11.6 8.8 2.75 11.4 8.7 12.7 9.3 2.8 12.5 9.2 13.2 9.5 2.8 12.9 9.3

32 PI 3.1 3.2 3.2 3.3 3.3 3.3

TC SHC 7.9 6.6 9.3 7.5 10.3 8.1 10.8 8.4 11.9 8.9 12.3 9.0

35 PI 3.6 3.7 3.7 3.8 3.8 3.9

TC SHC 7.7 6.5 9.0 7.3 10.0 7.9 10.5 8.2 11.5 8.7 12.0 8.8

40 PI 3.8 3.9 3.9 4.0 4.1 4.1

TC SHC 7.4 6.3 8.7 7.2 9.7 7.7 10.1 8.0 11.1 8.4 11.5 8.5

43 PI 4.1 4.1 4.2 4.3 4.3 4.4

TC SHC 7.2 6.3 8.5 7.1 9.4 7.6 9.9 7.9 10.8 8.3 11.2 8.4

PI 2.9 3.0 3.0 3.1 3.1 3.2

TC 5.7 6.6 7.4 7.7 8.5 8.8

PI 4.2 4.3 4.3 4.4 4.5 4.5

Model No.: LT-H286HLE1, LT-C286HLE1 Indoor Air Temperature °CWB 14 16 18 19 22 24

°CDB 20 22 25 27 30 32

Outdoor Air Temperature : °CDB 20 TC SHC PI 6.7 5.5 1.90 7.8 6.2 1.93 8.7 6.7 1.96 9.1 7.0 1.99 9.9 7.4 2.0 10.3 7.5 2.0

25 TC SHC 6.5 5.4 7.6 6.1 8.5 6.7 8.9 6.9 9.7 7.3 10.1 7.4

32 PI 2.3 2.3 2.3 2.4 2.4 2.4

TC 6.2 7.2 8.1 8.5 9.3 9.6

SHC 5.3 6.0 6.5 6.7 7.1 7.2

35 PI 2.6 2.7 2.7 2.8 2.8 2.8

TC 6.0 7.0 7.8 8.2 9.0 9.3

SHC 5.2 5.8 6.3 6.5 6.9 7.0

40 PI 2.8 2.8 2.9 2.9 2.9 3.0

TC 5.8 6.8 7.5 7.9 8.7 9.0

SHC 5.0 5.7 6.2 6.4 6.7 6.8

43 SHC 5.0 5.6 6.1 6.2 6.6 6.7

PI 3.0 3.1 3.1 3.2 3.2 3.3

Notes: 1. Capacities are based on the following conditions. Corresponding refrigerant piping length : 7.5m Level difference : 0m 2. TC : Total Capacity (kW) PI : Power Input (kW) SHC : Sensible Heat Capacity (kW)

Ceiling Cassette

Outdoor unit

5CST2-06A

Capacity tables

Model No.: LT-H246HLE1, LT-C246HLE1 Outdoor Air Temperature : °CDB

Indoor Air Temperature °CWB 14 16 18 19 22 24

°CDB 20 22 25 27 30 32

20 TC 5.7 6.6 7.4 7.7 8.5 8.8

SHC 4.1 4.7 5.1 5.2 5.6 5.6

25 PI 1.75 1.78 1.80 1.83 1.9 1.9

TC 5.6 6.5 7.2 7.6 8.3 8.6

SHC 4.1 4.6 5.0 5.2 5.5 5.6

32 PI 2.1 2.1 2.1 2.2 2.2 2.2

TC 5.3 6.2 6.9 7.2 7.9 8.2

SHC 4.0 4.5 4.9 5.0 5.3 5.4

35 PI 2.4 2.5 2.5 2.5 2.6 2.6

TC 5.1 6.0 6.7 7.0 7.7 8.0

SHC 3.9 4.4 4.7 4.9 5.2 5.2

40 PI 2.5 2.6 2.6 2.7 2.7 2.7

TC 4.9 5.8 6.4 6.7 7.4 7.7

SHC 3.8 4.3 4.6 4.8 5.0 5.1

43 PI 2.7 2.8 2.8 2.8 2.9 2.9

TC 4.8 5.6 6.3 6.6 7.2 7.5

SHC 3.7 4.2 4.6 4.7 4.9 5.0

PI 2.8 2.8 2.9 2.9 3.0 3.0

Model No.: LT-C186ELE1, LT-H186ELE1, LT-C186ELF1, LT-H186ELF1 Outdoor Air Temperature : °CDB

Indoor Air Temperature °CWB 14 16 18 19 22 24

°CDB 20 22 25 27 30 32

20 TC 4.3 5.0 5.6 5.8 6.4 6.6

SHC 3.3 3.7 4.0 4.2 4.4 4.5

25 PI 1.28 1.30 1.32 1.34 1.4 1.4

TC 4.2 4.9 5.5 5.7 6.3 6.5

SHC 3.2 3.7 4.0 4.1 4.4 4.4

32 PI 1.5 1.5 1.6 1.6 1.6 1.6

TC 4.0 4.7 5.2 5.4 6.0 6.2

SHC 3.1 3.6 3.9 4.0 4.2 4.3

35 PI 1.8 1.8 1.8 1.9 1.9 1.9

TC 3.9 4.5 5.0 5.3 5.8 6.0

SHC 3.1 3.5 3.8 3.9 4.1 4.2

40 PI 1.9 1.9 1.9 2.0 2.0 2.0

TC 3.7 4.3 4.9 5.1 5.6 5.8

SHC 3.0 3.4 3.7 3.8 4.0 4.0

43 PI 2.0 2.0 2.0 2.1 2.1 2.1

TC 3.6 4.2 4.7 5.0 5.4 5.7

SHC 3.0 3.3 3.6 3.7 3.9 4.0

PI 2.0 2.1 2.1 2.1 2.2 2.2

Outdoor unit

Ceiling Cassette

Capacity tables

5CST2-06A

[Heating capacity] Model No.: LT-H548DLE1/2 Indoor Air Temperature ˚CDB 16 18 20 22 24

-10 TC 11.7 11.3 11.0 10.6 10.2

-5 PI 4.8 5.0 5.1 5.3 5.5

TC 13.8 13.3 12.9 12.5 12.0

PI 5.7 5.9 6.1 6.3 6.5

Outdoor Air Temperature : °CWB 2 4 TC PI TC PI 16.7 5.9 17.5 6.1 16.2 6.1 17.0 6.3 15.7 6.3 16.5 6.5 15.1 6.5 15.9 6.7 14.6 6.7 15.3 6.9

PI 3.7 3.9 4.0 4.1 4.2

Outdoor Air Temperature : °CWB 2 4 TC PI TC PI 14.7 3.8 15.4 4.0 14.2 4.0 14.9 4.1 13.8 4.1 14.5 4.2 13.3 4.2 13.9 4.4 12.8 4.4 13.5 4.5

PI 3.5 3.6 3.7 3.8 3.9

Outdoor Air Temperature : °CWB 2 4 TC PI TC PI 10.8 3.6 11.3 3.7 10.5 3.7 11.0 3.8 10.2 3.8 10.7 3.9 9.8 3.9 10.3 4.1 9.5 4.1 9.9 4.2

PI 2.5 2.6 2.7 2.8 2.9

Outdoor Air Temperature : °CWB 2 4 TC PI TC PI 8.5 2.6 8.9 2.7 8.2 2.7 8.6 2.8 8.0 2.8 8.4 2.9 7.7 2.9 8.1 2.9 7.4 2.9 7.8 3.0

0 PI 5.3 5.4 5.6 5.8 6.0

TC 15.9 15.4 14.9 14.4 13.9

6 TC 18.5 17.9 17.3 16.8 16.2

10 PI 6.2 6.4 6.6 6.8 7.0

TC 20.0 19.4 18.8 18.1 17.5

15 PI 6.5 6.7 7.0 7.2 7.4

TC 22.1 21.4 20.8 20.0 19.3

PI 7.0 7.2 7.4 7.7 7.9

Model No.: LT-H488DLE1 Indoor Air Temperature ˚CDB 16 18 20 22 24

-10 TC 10.3 9.9 9.6 9.3 9.0

-5 PI 3.1 3.2 3.3 3.5 3.6

TC 12.1 11.7 11.4 10.9 10.6

0 PI 3.4 3.5 3.7 3.8 3.9

TC 14.0 13.5 13.1 12.7 12.2

6 TC 16.3 15.8 15.2 14.7 14.2

10 PI 4.0 4.2 4.3 4.4 4.6

TC 17.6 17.0 16.5 15.9 15.4

15 PI 4.2 4.4 4.5 4.7 4.8

TC 19.4 18.8 18.3 17.6 17.0

PI 4.5 4.7 4.9 5.0 5.2

Model No.: LT-H368DLE1 Indoor Air Temperature ˚CDB 16 18 20 22 24

-10 TC 7.6 7.3 7.1 6.8 6.6

-5 PI 2.9 3.0 3.1 3.2 3.3

TC 8.9 8.6 8.4 8.1 7.8

0 PI 3.2 3.3 3.4 3.5 3.6

TC 10.3 10.0 9.7 9.3 9.0

6 TC 12.0 11.6 11.2 10.9 10.5

10 PI 3.7 3.9 4.0 4.1 4.3

TC 13.0 12.6 12.2 11.7 11.3

15 PI 3.9 4.1 4.2 4.3 4.5

TC 14.3 13.9 13.5 13.0 12.5

PI 4.2 4.4 4.5 4.7 4.8

Model No.: LT-H286HLE1 Indoor Air Temperature ˚CDB 16 18 20 22 24

-10 TC 5.9 5.8 5.6 5.4 5.2

-5 PI 2.1 2.2 2.3 2.3 2.4

TC 7.0 6.8 6.6 6.3 6.1

0 PI 2.3 2.4 2.5 2.5 2.6

TC 8.1 7.8 7.6 7.3 7.1

6 TC 9.4 9.1 8.8 8.5 8.2

10 PI 2.7 2.8 2.9 3.0 3.1

TC 10.2 9.9 9.6 9.2 8.9

15 PI 2.9 3.0 3.1 3.2 3.2

TC 11.3 10.9 10.6 10.2 9.8

PI 3.1 3.2 3.3 3.4 3.5

Notes: 1. Capacities are based on the following conditions. Corresponding refrigerant piping length : 7.5m Level difference : 0m 2. TC PI

: Total Capacity (kW) : Power Input (kW)

Ceiling Cassette

Outdoor unit

5CST2-06A

Capacity tables

Model No.: LT-H246HLE1 Indoor Air Temperature ˚CDB 16 18 20 22 24

-10 TC 4.7 4.6 4.4 4.3 4.1

-5 PI 1.8 1.8 1.9 2.0 2.0

TC 5.6 5.4 5.2 5.0 4.9

PI 2.1 2.2 2.3 2.3 2.4

Outdoor Air Temperature : °CWB 2 4 TC PI TC PI 6.8 2.2 7.1 2.3 6.6 2.3 6.9 2.3 6.4 2.3 6.7 2.4 6.1 2.4 6.4 2.5 5.9 2.5 6.2 2.6

TC 7.5 7.3 7.0 6.8 6.6

PI 1.7 1.8 1.8 1.9 1.9

Outdoor Air Temperature : °CWB 2 4 TC PI TC PI 5.4 1.7 5.6 1.8 5.2 1.8 5.4 1.9 5.0 1.9 5.3 1.9 4.8 1.9 5.1 2.0 4.7 2.0 4.9 2.0

TC 5.9 5.7 5.5 5.4 5.2

0 PI 2.0 2.0 2.1 2.2 2.2

TC 6.4 6.2 6.1 5.8 5.6

10 PI 2.3 2.4 2.5 2.5 2.6

TC 8.1 7.9 7.6 7.3 7.1

PI 1.8 1.9 2.0 2.0 2.1

TC 6.4 6.2 6.0 5.8 5.6

15 PI 2.4 2.5 2.6 2.7 2.7

TC 9.0 8.7 8.4 8.1 7.8

PI 1.9 2.0 2.1 2.1 2.2

TC 7.1 6.9 6.7 6.4 6.2

PI 2.6 2.7 2.8 2.9 2.9

Model No.: LT-H186ELE1, LT-H186ELF1 Indoor Air Temperature ˚CDB 16 18 20 22 24

-10 TC 3.7 3.6 3.5 3.4 3.3

-5 PI 1.4 1.5 1.5 1.6 1.6

TC 4.4 4.3 4.1 4.0 3.9

0 PI 1.6 1.6 1.7 1.7 1.8

TC 5.1 4.9 4.8 4.6 4.5

15 PI 2.1 2.1 2.2 2.3 2.3

Notes: 1. Capacities are based on the following conditions. Corresponding refrigerant piping length : 7.5m Level difference : 0m 2. TC PI

: Total Capacity (kW) : Power Input (kW)

Outdoor unit

Ceiling Cassette

Operation range

5CST2-06A

2.1.8 Operation range Model No.: LT-H548DLE1, LT-C548DLE1 Cooling

Heating(Heat Pump Only)

Continuous operation

-7

Warning up period

Outdoor temperature (°C DB)

Continuous operation

Operative

-10

-5 C

Indoor temperature (°C DB)

Operative: Intermittent operation due to the operational conditions(indoor/outdoor temperature, humidity, load etc.) can cause the heating capacity to decrese.

Model No.: LT-H548DLE2, LT-C548DLE2, LT-H488DLE1, LT-C488DLE1, LT-H368DLE1, LT-C368DLE1, LT-H286HLE1, LT-C286HLE1, LT-H246HLE1, LT-C246HLE1, LT-(C)H186ELE1, LT-C(H)186ELF1 Cooling

Heating(Heat Pump Only)

Continuous operation

-7

Warning up period

Outdoor temperature (°C DB)

Continuous operation

Operative

-10

-5 C

Indoor temperature (°C DB)

Operative: Intermittent operation due to the operational conditions(indoor/outdoor temperature, humidity, load etc.) can cause the heating capacity to decrese.

Ceiling Cassette

Outdoor unit

5CST2-06A

Capacity coefficient factor

2.1.9 Capacity coefficient factor Models: LT-H548DLE1, LT-H548DLE2, LT-C548DLE1, LT-C548DLE2, LT-H488DLE1, LT-C488DLE1 Cooling Main piping length(m)

Model

7.5

Rate of change in cooling capacity(%)

54k

100.0

98.5

96.0

93.4

90.5

88.1

48k

100.0

99.4

96.8

94.2

91.6

89.0

Main piping length(m)

Model

7.5

Rate of change in cooling capacity(%)

54k

100.0

99.3

97.8

96.1

94.7

93.2

48k

100.0

99.9

99.6

99.2

98.8

98.5

Heating(Heat Pump Only)

100

Capacity(%)

Cooling

48k 54k

70 7.5

Total Pipe Length(m) 100 Heating (Heat Pump Only)

48k

Capacity(%)

54k 90

70 7.5

Total Pipe Length(m) Notes: * Equivalent pipe length = Actual pipe length + number of bend x 0.3 * Refer to the specification for the maximum pipe length of each model. Outdoor unit

Ceiling Cassette

Capacity coefficient factor

5CST2-06A

Models: LT-H368DLE1, LT-C368DLE1 Cooling Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

98.9

94.4

89.9

85.5

81.0

Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.8

99.1

98.4

97.7

97.0

Heating(Heat Pump Only)

100

Capacity(%)

Cooling

36k

70 7.5

Total Pipe Length(m)

Capacity(%)

Heating 100 (Heat Pump Only)

36k

70 7.5

Total Pipe Length(m) Notes: * Equivalent pipe length = Actual pipe length + number of bend x 0.3 * Refer to the specification for the maximum pipe length of each model. 74

Ceiling Cassette

Outdoor unit

5CST2-06A

Capacity coefficient factor

Models: LT-H286HLE1, LT-C286HLE1 Cooling Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.1

95.6

92.1

88.5

85.0

Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.4

97.0

94.7

92.3

89.9

Heating(Heat Pump Only)

100

Capacity(%)

Cooling

90 28k 80

70 7.5

Total Pipe Length(m)

Capacity(%)

Heating 100 (Heat Pump Only)

28k

70 7.5

Total Pipe Length(m) Notes: * Equivalent pipe length = Actual pipe length + number of bend x 0.3 * Refer to the specification for the maximum pipe length of each model. Outdoor unit

Ceiling Cassette

Capacity coefficient factor

5CST2-06A

Models: LT-H246HLE1, LT-C246HLE1 Cooling Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.2

96.1

93.1

90.0

86.9

Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.2

96.2

93.2

90.1

87.1

Heating(Heat Pump Only)

100

Capacity(%)

Cooling

90 24k

70 7.5

Total Pipe Length(m)

Capacity(%)

Heating 100 (Heat Pump Only)

90 24k

70 7.5

Total Pipe Length(m) Notes: * Equivalent pipe length = Actual pipe length + number of bend x 0.3 * Refer to the specification for the maximum pipe length of each model. 76

Ceiling Cassette

Outdoor unit

5CST2-06A

Capacity coefficient factor

Models: LT-C186ELE1, LT-H186ELE1, LT-C186ELF1, LT-H186ELF1 Cooling Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.2

95.9

92.6

89.3

86.0

Main piping length(m)

7.5

Rate of change in cooling capacity(%)

100.0

99.3

96.6

94.0

91.3

88.6

Heating(Heat Pump Only)

100

Capacity(%)

Cooling

90 18k 80

70 7.5

Total Pipe Length(m)

Capacity(%)

Heating 100 (Heat Pump Only)

90 18k

70 7.5

Total Pipe Length(m) Notes: * Equivalent pipe length = Actual pipe length + number of bend x 0.3 * Refer to the specification for the maximum pipe length of each model. Outdoor unit

Ceiling Cassette

Sound levels

5CST2-06A

2.1.10 Sound levels Overall Notes: - Sound measured at 1m away from the center of the unit. - Data is valid at free field condition. - Data is valid at nominal operation condition. - Reference accoustic pressure 0dB=20ÂľPa. - Sound level will vary depending on a range of factors such as the construction(acoustic absorption coefficient) of particular room in which the equipment is installed. - The operating conditions are assumed to be standard.

1m Microphone

Sound pressure level LT-H548DLE1 / LT-H548DLE2 LT-C548DLE1 / LT-C548DLE2

LT-H246HLE1 / LT-C246HLE1

LT-H488DLE1 / LT-C488DLE1

NC-65

NC-60

NC-55

NC-25

20 NC-20

Approximate Hearing Threshold

NC-15

500

1000

2000

4000

8000

LT-H368DLE1 / LT-C368DLE1

NC-25

Approximate Hearing Threshold

NC-20 NC-15

10 250

NC-30

NC-25

125

NC-35

NC-30

NC-40

NC-35

NC-45

NC-40

Approximate Hearing Threshold

NC-50

NC-45

NC-55

NC-50

NC-45

NC-60

NC-50

NC-65

125

250

500

1000

2000

4000

NC-60

NC-55

NC-50

NC-45

NC-40

NC-35

Approximate Hearing Threshold

125

250

500

1000

2000

4000

8000

NC-60 NC-55 NC-50 NC-45 NC-40 NC-35 NC-30

NC-25

Approximate Hearing Threshold

NC-20 NC-15

NC-25

NC-15

8000

NC-65

NC-30

NC-20

4000

30 NC-30

NC-25

2000

Approximate Hearing Threshold

1000

500

60 NC-60

250

NC-65

125

LT-H186ELE1 / LT-H186ELF1 LT-C186ELE1 / LT-C186ELF1

LT-H286HLE1 / LT-C286HLE1 80

NC-15

8000

NC-20

NC-20 NC-15

10 63

125

250

500

1000

2000

Ceiling Cassette

4000

8000

125

250

500

1000

2000

4000

8000

Outdoor unit

Part 3 Design and installation 1. General installation guidelines ..........................................................80 1.1 Installation process & guidelines ......................................................................80 1.2 Checking the drawing ........................................................................................81 1.3 Application guidelines........................................................................................82

2. Guideline for each installation process ............................................85 2.1 Sleeve and inserting work..................................................................................85 2.2 Refrigerant piping work......................................................................................88 2.3 Drain piping work ..............................................................................................97 2.4 Insulation work.................................................................................................103 2.5 Electrical work .................................................................................................107 2.6 Air tight test......................................................................................................109 2.7 Vacuum drying.................................................................................................102 2.8 Trial test run operation .....................................................................................117

3. Installation of indoor unit ................................................................119 3.1 Safety precautions ...........................................................................................119 3.2 Ceiling cassette 4-way.....................................................................................124

4. Installation of outdoor Unit .............................................................132 4.1 Safety precautions ...........................................................................................132 4.2 Introduction......................................................................................................138 4.3 Foundation.......................................................................................................139 4.4 Settlement of the outdoor unit .........................................................................140 4.5 Selection of the best location...........................................................................141 4.6 Clearance space..............................................................................................142 4.7 Outdoor unit piping ..........................................................................................145 4.8 Outdoor unit installation requirements .............................................................146 4.9 Outdoor unit cabin ...........................................................................................149

Design and installation

Ceiling Cassette

Installation process & Guidelines

5CST2-06A

1. General installation guidelines 1.1 Installation process & Guidelines Striking a balance between system installation & General construction work. Construction work

Air conditioning work Setting sleeve and insert work details

Preparation of contract drawing

Fitting of steel sleeves

Moulding box and reinforcement work

Sleeve and insert work

Removal of moulding boxes

Installation of indoor unit Refrigerant piping work Drain piping work Duct work Insulation work Electrical work

Ceiling preparations Building rooftop Outdoor unit foundation work Installation of outdoor unit Air tight test Vacuum drying Additional charge of refrigerant Fit decoration panels Cleaning inside and outside

Test run T.A.B and final report Transfer to customer with explanation

Energization

1. The division of the work should be thoroughly clarified. 2. keep a constant check on the progress of the construction work to avoid deviations from the air conditioning work schedule. 80

Ceiling Cassette

General installation guidelines

5CST2-06A

Checking the drawing

1.2 Checking the drawing Installation procedure

Remarks

Determination of work scope

Check and confirm required load calculation, model selection, drawings etc.

Preparation of contract drawings

Make relationships between outdoor ,indoor controller and option connection clear. (prepare control circuit diagram)

Sleeve and insert works

Determine sleeve position, size and counts as required

Installation of indoor units

Check model name to make sure the fitting is made correctly

Refrigerant piping works

Special attention to dryness , cleanliness and tightness

Drain pipe works

Make sure that the drain pipe diameter is big enough and adjust it to downward gradient Make sure airflow is sufficient

Duct works

Make sure no gap is left where the insulating materials are joined

Insulation works Electrical work

Multiple core cable must not be used (suitable cable should be selected) The foundation must be vibration proof and levelled Avoid airflow short circuit and ensure sufficient space is allowed for servicing

Outdoor unit foundation works Installation of outdoor units

For 24 hours at 3.8MPa(R410a) or 2.8MPa(R22) there must be no drop in pressure

Air tight test Vacuum drying

Less than 5 Torr (At least more than 1hr) Charge the refrigerant accurately by using a charging cylinder

Additional charge of refrigerant

Make sure there are no gaps left between facing materials used on the ceiling

Fit decoration panels Test run

Follow the testing operation check sheet Explain to customer or operator the manual etc

Transfer to customer with explanation

General installation guidelines

Ceiling Cassette

Application guidelines

5CST2-06A

1.3 Application guidelines

1.3.1 Restaurant - Load characteristics Extremely variable loads with high peaks, in many cases, occurring twice daily High sensible and latent heat gains because of gas, steam, electric appliances, people, and food (sensible and latent loads are not always coincident) Large quantities of makeup air normally required. Unbalanced conditions in restaurant areas adjacent to kitchens which, although not part of the conditioned space still require special attention. Heavy infiltration of outside air through doors during rush hour. Smoking versus nonsmoking areas. - Design concepts High concentrations of food, body, and tobacco-smoke odors require adequate ventilation with exhaust facilities. Step control of refrigeration plants gives satisfactory and economical operation under reduced loads. Mechanical humidification is typically not provided because of high internal latent loads.

1.3.2 Office buildings - Load characteristics Peripheral zone have variable loads because of changing sun position and weather. - Design concepts Office buildings have allowed the use of almost every available air conditioning system. Built in system flexibility is essential for office building design. Stores, banks, restaurants, and entertainment facilities should have their own air distribution systems. - Special consideration Elevator, refrigeration, plumbing, mechanical equipment rooms, electrical switchgear, and telephone closets may require air conditioning units for spot cooling. Tall buildings in cold climates experience severe stack effect. - Revolving doors or vestibules, pressurized lobbies or lower floors - Automatic dampers on elevator shaft vents, tight construction of the exterior skin - Tight closure and seals on all dampers opening to the exterior

Ceiling Cassette

General installation guidelines

5CST2-06A

Application guidelines

1.3.3 Bowling centers - Load characteristics Bowling center generally have little fenestration, solar load may not be important. It is necessary to compare the day load and its high outside solar load and off peak people load with the evening peak people load and zero solar load. The proper heat gain should be applied for each person to avoid too large a design heat load - Design concepts As other building types all air systems are generally the most suitable for bowling alley areas. Temp. may be graded down to the pin area – Unit heaters are often used at this location. Bowling areas must be well shielded from entrances so that no cold drafts are created in these areas - Maintaining a positive pressure in the space when outside air pressurization is taken into consideration. The return and exhaust air systems should have a large number of small registers uniformly located at high points, or pockets, to draw off the hot, smoky, and foul air. It may be desirable to use all outside air to cool during intermediate seasons. - Special consideration A large number of people concentrated in a relatively small area of a very large room. A major portion of the floor area is unoccupied. Heavy smoking, high physical activity, and high latent heat load. Greatest use from about 6:00 P.M. to midnight

1.3.4 Comunication centers - Load characteristics Human occupancy is limited in telephone terminal rooms, so the load is primarily equipment heat load. TV studio have very high lighting capacities, and the load may fluctuate in intensity over short periods. The A/C system must be capable of handling wide load variations quickly, accurately, and efficiently. Completely shielded from external noise and thermal environments. - Design concepts TV studio – Each rooms should have its own air distribution system separate from studio system. Simultaneous heating and cooling cannot occur unless heating is as achieved solely by heat recovery Studio should have its own refrigeration system in case of emergency. Required a remote location so that machine noise is isolated from the studio. - Special consideration On camera studio – Duct work must be planned carefully to avoid interference with proper studio operation. Control room – The large number of necessary air changes and the low sound level must be maintained Noise control – Air outlets or returns should be located away from areas where microphones are used Air distribution – No rough edges, poor turns, or improperly installed damper to cause turbulence Piping distribution – All piping in the studio should be supported by suitable vibration isolation hangers Mechanical equipment room – Located far from the studio as possible. (noise) Office and dressing room – Such rooms are treated as separate zones, with their own controls. Air return – The largest portion of studio air should be returned over the banks of lights.

General installation guidelines

Ceiling Cassette

Application guidelines

5CST2-06A

1.3.5 Hotel - Load characteristics The hours for which each public area is used varies widely. In many cases the load is due to internal sources from people, lights, and equipment. The main lobby normally is operational 24 hours per day. Areas like restaurants, meeting rooms and retail areas have intermittent use, so the load changes frequently. HVAC systems that respond effectively and economically must be selected for these areas. - Design concepts Year round availability of heating and cooling Independent unit for each main public area Economical and satisfactory operation at part-load and low-load conditions Coordination with adjacent back of the house (BOTH) areas to ensure proper air pressurization - Special consideration Unitary refrigerant system – PAC, Air to air pump Selection of particular system should be based on – first cost, economical operation, maintenance

1.3.6 Warehouses - Load characteristics Internal loads from lighting, people, and miscellaneous sources are generally low. Most load is thermal transmission and infiltration. - Design concepts Most warehouses are only heated and ventilated. (located near heat entrances and work areas) Necessary to keep the temperature above 4°C to protect sprinkler piping or stored materials from freezing. If the stored product requires defined inside conditions, and a/c system must be added. - Special consideration Forklifts and trucks powered by gasoline, propane, and other fuels are often used inside warehouses. Proper ventilation is necessary to alleviate the buildup of CO and other noxious fumes. Proper ventilation of battery – charging rooms for electrically powered forklifts and trucks is also required.

1.3.7 Convention and exhibition centers - Load characteristics The main exhibition room is subject to a variety of loads, depending on the type of activity in progress. Alternative loads that are very different in character may be encountered. (Multi speed fans may provide a better balance of load during these high latent, low sensible periods of use.) - System application The main exhibition hall is normally handled by one or mail all air system. Smaller meeting rooms are best conditioned either with individual room air handlers, or with variable volume central systems, because these rooms have high individual peak loads but are not used frequently. Offices and restaurants often operate for many more hours than the meeting areas or exhibition areas and should be served separately.

Ceiling Cassette

General installation guidelines

5CST2-06A

Sleeve and inserting work

2. Guideline for each installation process 2.1 Sleeve and insert work 2.1.1 Positioning of the pipe holes 1. The through holes for the drain piping should be positioned such that pipes have a downward gradient (the gradient must be at least 1/100.The thickness of the insulating materials must also be taken into consideration.) 2. The diameter of the through holes for the refrigerant piping should include an allowance for the thickness of the heat insulation materials. 3. Attention should be paid to the construction of the beam themselves since there are parts of the beam which cannot be used to accommodate through holes at times.

2.1.2 Selection of sleeve 1. Sleeve work should be performed to make space for passing pipe and wire through the wall or ground under construction. Sleeve Power cable Gas pipe Liquid pipe Insulation Insulation Transmission cable

For example if gas pipe and liquid pipe is 12.7mm , 6.35mm the sleeve diameter is minimum 79.05mm . Gas pipe diameter Liquid pipe diameter Insulation thickness(gas pipe) Insulation thickness(liquid pipe) 20mm surplus Total sleeve diameter

12.7mm 6.35mm 10mm x 2 10mm x 2 20mm 79.05mm

* Assumption : Gas pipe insulation thickness and liquid pipe insulation thickness is 10mm and 10mm respectively NOTE

Use of shielded transmission cable is recommended to avoid the problem of electrical noise.

Guidelines for each installation process

Ceiling Cassette

Sleeve and inserting work

5CST2-06A

2.1.3 Sleeve type Sleeve Insulation Pipe

NOTE

Sleeve type should be considered as per local & laws (rules & regulations). CAUTION

1. In high voltage generation places, water-proof flexible conduit should be used. (in substation room, in elevator room) 2. Conduit should be chosen in accordance with electrical installation regulation.

NOTE

Cable conduit should be considered under the local laws (rules & regulations).

2.1.4 Insert work and support work An insert is a metal tool which is inserted into a floor or beam before the concrete is set such that fittings such as duct , pipes or suspension bolts for hanging units can be fitted into the place later. The positioning of the inserts must be decided early. 1) Insert work

Embedding depth h

Example : Through holes in a reinforced concrete beam

Polyblock Nail securing molding box

Molding box

Suspension bolt

Ceiling Cassette

Guidelines for each installation process

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Sleeve and inserting work

2) Support work. Insulated U-bolt type supporting

Insulated O-ring band type supporting Bolt

Foam resin Bolt 1.5t plate PVC PVC

Saddle supporting Supporting interval 1.5~2.0m

CAUTION

During saddle supporting work, insulation should not be pressed by saddle as this can lead to tearing of insulation and thus falling of condensed water during product operation. a) Supporting with insulated pipe U-bolt supporting

0-ring band supporting

To prevent Insulation from pressing, and lagging, cover can be used.

O-ring band

Sheathing pipe

lags Sheathing pipe

B) Down stopper supporting One point supporter (200kg) O-ring band Welding Plate nut

Down stopper

Welding Insulated Supporting band

Insulated Supporting band

Hexagonal nut Refrigerant pipe

Guidelines for each installation process

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Refrigerant piping work

5CST2-06A

2.2 Refrigerant piping work 2.2.1 Principles of refrigerant piping The “ principles of refrigerant piping “ must be strictly observed. Cause of problem

Dry

Clean

Action to avoid problem

-Rainwater, work water, etc gets into pipes from outside -Moisture generated inside pipe due to condensation

Flushing

-Formation of oxides inside pipes during soldering

Replace Nitrogen

-Dirt,dust or other extraneous material gets into pipes from outside

Pipe covering

Flushing

Vacuum drying

Pipe covering

Use the proper materials -Leak from soldered area Air tight

Adhere strictly to standard soldering work practice.

-Leak from flared area -Leak from flange area

Adhere strictly to standard flaring work practice. Adhere strictly to standard flaring connection work practice.

• The end of all copper pipes should be capped to protect them from dust or water particles while safe keeping

The 3 princples of refrigerant piping work Dry

Clean

Make sure there is no moisture inside the pipes

Air tight

Make sure there is no dirt inside the pipes

Make sure the refrigerant does not leak out.

Leak Moisture

Dirt

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Refrigerant piping work

2.2.2 Flaring work Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.

1) Cut the pipes and the cable. Copper tube

Use the piping kit accessory or the pipes purchased locally.

Slanted Uneven Rough

90°

Measure the distance between the indoor and the outdoor unit. Cut the pipes a little longer than measured distance. Pipe

Cut the cable 1.5m longer than the pipe length.

Reamer

2) Burrs removal Point down

Completely remove all burrs from the cut cross section of pipe/tube. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping of burrs into the tubing.

Flare nut

3) Putting nut on Copper tube

Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal.(not possible to put them on after flaring work)

4) Flaring work Carry out flaring work using flaring tool as shown below.

Handle

Firmly hold copper pipe in a die in the dimension shown in the table below. Outer diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Ø19.05 3/4

Bar

"A"

Yoke Cone

A mm 1.1~1.3 1.5~1.7 1.6~1.8 1.6~1.8 1.9~2.1

Copper pipe Clamp handle

Red arrow mark

Smooth all round Inside is shining without scratches

5) Check after flaring

= Improper flaring =

Compare the flared work with figure on right side. If flare is found to be defective, cut off the flared section and do flaring work again. Even length all round

Guidelines for each installation process

Ceiling Cassette

Inclined Surface Cracked Uneven damaged thickness

Refrigerant piping work

NOTE

5CST2-06A

Choice of material for refrigerant piping Copper pipe selection a. The wall thickness of the refrigerant piping should comply with relevant local and national regulation for R410A the design pressure is 3.8MPa.(38.7kgf/cm2) b. If not, we recommend use of phosphorus deoxidized copper type c. Generally used copper pipe specifications as follows; Thickness Size(Ă¸)mm

R22

R410A

6.35

0.7

0.8

9.52

0.8

12.70

0.8

15.88

1.0

19.05

1.0

* Never use the pipe which is mixed scrap or a pipe used somewhere else The method how to distinguish the pipe mixed scarp : check the oxidization evidence after leaving the pipe for 24hour. CAUTION

Flare connection and procedure 1. Stiffened pipe must always be annealed at least once prior to the flaring work. 2. A pipe cutter must be used to cut the pipe. (A large pipe cutter must be used where the pipe has a large diameter. When cutting a pipe which is too big for the pipe cutter a metal saw may be used but care must be taken to ensure that the debris from sawing does not get into the pipe.)

3. Set the flaring tool to make sure the flare size remains within the prescribed limits. 4. Coat the inner and outer surface of the flare with refrigerator oil (Ester or ether oil). (this ensures that the flare nut passes smoothly, preventing the pipe Oil from twisting.) Do not use SUNISO-4GS oil.

Oil

External diameter of pipe D (in) (mm) 1/4 6.35 3/8 9.52 1/2 12.7 5/8 15.88 3/4 19.05

Pipe widening dimension A 8.6~9.0 12.6~13.0 15.8~16.2 19.0~19.4 22.9~23.3

CAUTION

1. Burrs should be carefully removed. 2. 2 spanners should be used to grip the pipe. 3. The flare nut must be inserted before starting the flaring operation. 4. The appropriate amount of torque should be used to tighten the flare nut. 5. Check that there is no superficial damage to the surface of the flare.

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Refrigerant piping work

NOTE

Flange connection and procedure 1) Cut the pipe using a pipe cutter.

7) Apply refrigerant oil on the inside and outside of the flared section. (Do not apply SUNISO oil) (Be careful to keep dust away)

2) The cut edge has burrs. (the amount of burrs becomes larger when pipe wall is thick) 8) Tighten the flare nut. (Use a torque wrench to apply the proper tightening force)

3) Remove the burrs using a reamer (Be careful not to let particles enter the pipe. Point the pipe end downward during cutting)

4) Clean the inside of the pipe (use a thin stick with a cloth wrapped around it)

9) • Check for gas leaks. (Check at the threaded section of the flare nut for gas leak) • Spay –type gas leak detecting products are available on the market. • Soap water may be used to check for leaks , but use only neutral soap to prevent corrosion of the flare nut. • Be sure to wipe the nut area clean after the gas leak check.

5) Before flaring , clean the corn section of the flaring tool.

Corn section

6) Flare the pipe. Rotate the flaring tool 3 or 4 turns after a clicking sound is produced. this results in a clean flared surface

Guidelines for each installation process

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Refrigerant piping work

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2.2.3 Pipe connection flaring NOTE

CAUTION

1. After installation completion make sure to open the valve. operating the unit with the valve shut off will destroy the compressor (Refer to the additional refrigerant charge detail information) 2. Use R22 to add refrigerant. All field piping must be installed by a licensed refrigeration technician 3. Must comply with local and national standard regulations.

Improper piping and flaring can lead to leakage of refrigerant

NOTE

For flaring work of the piping, follow the instructions in the installation manual to each unit.

1) Connecting the piping to the indoor unit and drain hose to drain pipe Align the center of the piping and sufficiently tighten the flare nut by hand. Indoor unit tubing

Tighten the flare nut with a wrench. Wrap the insulation material around the connecting portion. Outside diameter(Ă&#x2DC;) mm inch 6.35 1/4 9.52 3/8 12.7 1/2 15.88 5/8 19.05 3/4

Torque kg.f.m 1.80~2.50 3.40~4.20 5.50~6.60 6.30~8.20 9.90~12.1

Flare nut

Pipes

Open-end wrench (fixed) Flare nut Wrench

2) Wrap the insulation material around the connecting portion. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap. Wrap the area which accommodates the rear piping housing section with vinyl tape.

Connection pipe

Indoor unit tubing

Wrap with vinyl tape Vinyl tape (wide) Connecting cable Pipe

When the piping is passed through a tray, duct work or a sleeve the insulation wrapping on the pipe is not required.

3) Close up a socket out of use with a brass cap. Align the center of the piping and sufficiently tighten the brass cap by hand.

Indoor unit pipe

Connection pipe

Vinyl tape(narrow)

CAUTION

Never use the plastic cap during closing.

Tighten the brass cap with a wrench. Wrap the area contacted with insulation. CAUTION

Over tightening of the flare nuts in the pipes may cause nuts to crack or the refrigerant to leak.

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Refrigerant piping work

2.2.4 Brazing work CAUTION

Brazing of refrigerant piping : The following precaution should be taken. 1. Do not use flux when brazing copper to copper refrigerant piping. (Particularly for the HFC refrigerant piping) Therefore, use the phosphor copper brazing filler metal (BCuP) which does not require flux. (Flux has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based flux is used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the refrigerant oil.)

If brazing work is carried out without passing nitrogen gas through the pipes then it allows the formation of oxidation bubbles on the inside surface of the pipes. These oxidation bubbles are then carried along inside the pipes to cause damage to various members of the system such as valve or compressors and the system ceases to function properly. In order to avoid this problem nitrogen is passed through the pipe while the soldering work is being carried out. This operation work is known as nitrogen replacement.(Air is replaced by nitrogen) This is standard work during all brazing works.

CAUTION

1) Niorogen flushing method (During brazing)

Brazing section Copper pipe 1/4 Pressure regulator

Water enters

Packless valve Taping Nitrogen cylinder

High pressure hose

Outdoor unit

Packless valve

Pipe

Plaster enters

Make sure to keep the connecting piping dry (away from water) , clean (away from dust) , and air tight (avoid refrigerant leakage)

CAUTION Hose

Pressure regulator

Nitrogen cylinder

Pipe bending Annealed copper pipe with small diameter (Ă&#x2DC;6.35 or Ă&#x2DC;9.52) can be easily bent manually. In this case, secure large R (radius) for the bend section and gradually bend pipe. If annealed copper pipe is large in diameter (Ă&#x2DC;15.88 or over), bend pipe with bender. Use bender appropriate for the pipe diameter.

CAUTION

Nitrogen brazing

(Direction of nitrogen gas.)

a. This procedure is designed to prevent formation of oxidation film by filling piping with inert gas. Note that excessive gas pressure will generate pinholes at brazed points. (Nitrogen gas: Supply pressure 0.05~0.1kg/cm2G) b. When supplying inert gas, be sure to open one end of piping.

Guidelines for each installation process

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N2 Nitrogen brazing

Refrigerant piping work

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Brazing work should be carried out either downwards or sideways. An upward direction should be avoided wherever possible(to prevent leakage).

over 10mm

(Expanding pipe brazing)

(Pipe brazing with socket)

(Flare part brazing)

(Butt-brazing)

Table 1: Correlation of nozzle tip and size of refrigeration piping Brazing filler diameter Ă&#x2DC;

Nozzle tip No. # 200

# 225

# 250

# 315

# 400

# 450

# 500

1.6

2.4

3.2

6.35 9.52

Piping size

12.7 15.9 19.1 22.2 25.4 31.8 38.1 44.5

CAUTION

1. Generally expanding pipe brazing is performed with pan-coil type copper pipe, and socket blazing is performed with straight copper pipe. 2. Do not perform flare part brazing or butt-brazing. 3. Brazing should be performed on welding table. 4. No dust particles should enter the pipe while brazing. 5. Distance of copper pipe support spacing is within 1~2m 6. The copper pipe should not be secured directly by metal brackets.

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Refrigerant piping work

2.2.5 Refrigerant pipe flushing Flushing is a method of cleaning extraneous matter out of pipes using pressurized gas. NOTE

Refrigerant pipe flushing of 3 major effects 1. Removal of oxidation bubbles formed inside copper pipes when â&#x20AC;&#x153;nitrogen replacement is insufficientâ&#x20AC;? during soldering work 2. Removal of extraneous material and moisture from pipes when covering has been insufficient 3. Checks connections in pipes linking outdoor and indoor units (Both liquid and gas pipes)

Set pressure regulator on nitrogen cylinder. Connect the charge hose from pressure regulator to service port on the liquid pipe side of the outdoor unit before its connection to B/D unit or indoor unit. Open the main valve on the nitrogen cylinder and set the pressure regulator to 0.5MPa.

Pressure regulator

Nitrogen

Primary side Lo

Ensure that nitrogen is flowing through the pipe properly.

For flushing block the end of the pipe with wood insulation block.

Secondary side 0.5 MPa

Nitrogen

When the pressure becomes great remove the block quickly. Do step 6 & 7 repeatedly till cleanness is ensured. Gas pressure of 0.5 MPa

Connect the charge hose from pressure regulator to service port on the gas pipe side of outdoor unit before its connection to B/D unit or indoor unit.

Wood

Insulation

Flow the steps 3, 4, 5, 6, 7. In case of BD unit system, before connecting to indoor units, each pipe should be flushed individually. Flow the steps 3, 4, 5, 6, 7.

CAUTION

Taping Nitrogen

After welding the pipe, nitrogen flushing is strongly recommended.

Guidelines for each installation process

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Refrigerant piping work

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2.2.6 Necessity of an oil trap Ceiling cassette has oil seperator or oil return function in their outdoor unit hence they don't need any oil trap within 24m elevation. But after 24m of vertical height, 1 oil trap is required. Outdoor unit

Since there is fear of the oil held inside the riser piping flowing back into the compressor when stopped and causing liquid compression phenomenon, or cases deterioration of oil return, it will be necessary to provide a trap at an appropriate place in the riser gas piping.

Gas pipe Oil trap Indoor unit Liquid pipe

Capacity is based on standard length and maximum allowance length is taken on the basis of reliability.

1) When outdoor unit is at higher elevation than the indoor units 1

Outdoor unit

2) When indoor units are at higher elevation than the outdoor unit

Outdoor unit Indoor unit

24m or more No oil trap

Oil trap

Less than 24m

Oil Indoor unit

Indoor unit Oil Outdoor unit

â&#x20AC;˘ Oil trap need not be installed

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Guidelines for each installation process

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Drain piping work

2.3 Drain piping work The purpose of drain piping is to prevent damage of product and ceiling materials by proper draining of dew condensate which is generated from the evaporator of indoor unit when the hot vapors come in contact with the evaporator. 1) Application Pipes for draining water generated from indoor unit on cooling operation

Specification for drain piping

Type

Single CAC

Cassette 4 way

Drain pipe diameter (External/ Internal)

Drain pump

32/25mm

Standard

Drain pump discharge head (mm)

Drain amount (at 10mm height) cm3/min (lpm)

700

400 (0.4)

[Reference Table] Drain amount per capacity kW

Air flow rate (CMH)

Drain amount (lpm)

2.04

0.128

2.33

8.5

0.137

2.91

10.5

0.169

4.36

11.5

0.185

Indoor temp. : 26째C DB

5.82

0.273

Indoor humidity RH : 85%

7.28

0.305

8.73

0.337

10.2

0.369

11.6

0.402

14.6

0.546

Guidelines for each installation process

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Remark

Outlet temp. :14째C DB Outlet temp. RH: 50%

Drain piping work

5CST2-06A

2.3.1 Drain pipe slope and support • Slope gradient for drain should be 1/50~1/100mm and PVC pipes should be used. • Support hanger should be at 1~1.5m interval to prevent from loosening and dropping. • Drain pipe insulation : The inside temperature of drain pipe is about 10°C. When high temperature and humid air touches the surface of pipe, dew forms. To prevent that, drain pipe keeps warm using insulation with polyethylene 10mm thickness.

Indoor unit Gradient of at least 1 / 50 ~ 1 / 100

1) Application Refrigerant pipe length contracts and expands on heating and cooling repeatedly. So supporting work is needed not to hinder each copper pipe connection part. 2) Supporting distance for common drain pipe [Table]The interval of the supporting hanger for drainage pipe Pipe diameter (mm) Max. interval(m)

Ø20~40

Ø40~50

Ø65~125

Below 1.0

Below 1.2

Below 1.5

3) Anchor bolt supporting work Anchor bolt supporting work should be used for supporting a heavy indoor unit to ceiling. Clamp hanger supporting work is for hanging refrigerant pipe, drain pipe and cables. It can prevent vibrating noise from passing through pipe. We recommend set anchor bolt for supporting indoor unit and strong anchor bolt for supporting pipes and cables

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Drain piping work

2.3.2 Drain pipe trap (only for high static duct)

A ≥ 50mm B ≥ 4 x SP SP = External Pressure (mmAq)

B U-Trap

Ex) External Pressure = 10mmAq A ≥ 50mm B ≥ 40mm

<U-trap size calculations>

Indoor unit

Plug

- In case of duct high static pressure, the U trap maintains a positive pressure on the indoor side of the unit. 1) Models with drain pump 300mm or less

PVC elbow

PVC 1/50~1/100 slope

Max. 700

PVC Flexible hose Drain pump

[Unit : mm]

Common drain pipe

Polyethylene insulation 10t PVC drain pipe

2) Models without drain pump Metal clamp Flexible drain hose Thermal insulation (drain pipe area)

Drain pan

Guidelines for each installation process

Thermal insulation(bend area)

Ceiling Cassette

Drain piping work

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2.3.3 Grouped drain pipes It is standard work practice to make connections to the main pipe from above. The pipe down from the combination should be as large as possible. The diameter of ventilation pipe should be same or larger than drain pipe diameter. 45~60째

45~60째 angle connection against overflow

45~60째 Face the vent pipe mouth downward to keep foreign matter from penentrating the system

45~60째

slop e1 /50

Sharing horizontal pipe

~1 /1 0 0

700mm maxinmum Common drain pipe

Trap in the end

NOTE

1. Trap is required if the pipe is open towards sewage to prevent bad smell from coming to indoor. 2. Do not connect drain pipe with building common drain pipe in heavy snow area. It might block the pipe with ice and remaining collected water can get back to indoor unit. Provide seperate air conditioner drain pipe. Grouped drain piping standard - For drain pipe diameter selection, refer to the following table. - The drainpipe should be used for only air conditioners. If you share it for rainwater drain, you should be careful of a back flow, leakage, bad odor and so on. - Use separate drain pipe for polluted water or wasted water [Table] Drain pipe diameter selection standard Sum of the capacity of indoor units (Btu/h)

~80,000

Internal diameter (External)

25(32)

~200,000

~400,000

~600,000

32(40)

40(50)

50(60)

~1000,000 65(75)

NOTE

Select the diameter of the horizontal pipe bigger than vertical.

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Drain piping work

2.3.4 Caution for drain piping work 1) Notice on drain working Flexible tube should not be crooked sharply. The tube can be broken by continuous vibration for a long time.

Sharp crook Sh Sharp crook

CAUTION

Flexible tube should be connected with clamp concentrically. If not, water will leak from the connection.

No reverse slope for drain connection

Water flow

Guidelines for each installation process

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Drain piping work

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2) Drain pipe insulation - Drain pipe should be insulated all connected joints and ends.

Insulation not required

Insulation required

Loose fitting wrong insulation

Fitting insulation

- Do not use the loose fitting insulation. 3) Drain water leakage test - Water leakage test should be performed 24 hours later after drain work finishing. - In the test, only water should be used. Other liquids are unacceptable.

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Insulation work

2.4 Insulation work 2.4.1 Insulation

1) Operational steps

EPDM length should be more than pipe length. Do not extend EPDM by force.

Put the pipe in EPDM insulation carefully so that the pipe will not get damaged with EPDM.

Apply bond on both side of cut surfaces of move sure to use the correct type of bond for EPDM cut surface attaching.

Bond both sides of the surface of EPDM and press them together for long lasting bonding.

Apply bond the both cutting sides of fitting cover.

Dry it until it becomes thick, sticky and does not get detached.

2) Bending vertical side of insulation

Use the original uncut insulation material.

Only in specialcase is the vertical cutting of the insulation allowed.

Dry it until it becomes thick and sticky.

3) 'L' Fitting connection part insulation

All of the fitting connecting parts should be insulated. Bring face to face the each end of EPDM on fitting connection part.

Make fitting cover to fit the EPDM insulation fitting cover should be overlapped with insulation min 1 inch (2.5cm).

Guidelines for each installation process

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Insulation work

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2.4.2 Forming the piping 1) Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tape. â&#x20AC;˘ If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately. 2) In cases where the outdoor unit is installed below the indoor unit perform the following. Tape the piping, drain hose and transmission cable from down to up. Secure the tapped piping along the exterior wall using saddle or equivalent.

The cable is required to prevent rain water from entering into electrical parts of outdoor unit.

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Insulation work

2.4.3 Essential points of thermal insulation 1) Thermal insulation of refrigerant piping

Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat-resistant insulation materials, so that no gap is observed in the joint between indoor unit and insulating material, and insulating materials themselves. When insulation work is insufficient, there is a possibility of condensation drip, etc. pay special attention to insulation work to ceiling plenum. • Do not insulate gas or low pressure pipe and liquid or high pressure pipe together.

B Wrong method

• Be sure to fully insulate connecting portion.

A Liquid pipe

B Gas pipe

C Power cable D Insulation

D D E

Correct method

A These parts are not insulated.

A Liquid pipe

B Gas pipe

C Power cable D Transmission cable E Insulation

2. Penetrations 2) Caution during insulation work Outer wall Inner wall (concealed)

Outer wall (exposed)

Sleeve

D line and transmission line should be separated Heat insulating material • To avoid electrical noise, the power from each other.

• In case the cables are installed in the conduit, a finishing tape is not required. • Defect and insufficient insulation can cause condensation drops. • Binding the insulation too tight may result in dew drops. • Be sure not to tie rap the insulation but put special taping or the clamp at the connecting portion. • The insulation overlapping part at the piping connection must be a distance from the flaring part at the pipe connection.

Guidelines for each installation process

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Insulation work

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3) Insulation tube thickness Thickness of insulation tube is decided considering the following factors : • Insulation material: EPDM or polyethylene foam • Thermal conductivity 0.035 kcal~0.040kcal/mh°C • Heat resistance=85°C(Cooling only) or more 100°C(Heat pump) or over The thickness of the thermal insulation material must be determined in the light of the pipe sizes. Pipe size

Thickness of insulation material (normal)

6.35 ~ 25.4 mm

13mm or more

25.4 ~

19mm or more

It will be necessary to increase the thickness of insulation in the above table when conditions are hot and humid. Where a customer supplies his own specifications then these must be adhered to. CAUTION

Outdoor temperature and humidity around the cooling piping might exceed 30°C and RH80%, reinforce the insulation on the cooling piping (at least 20mm thick)

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Electrical work

2.5 Electrical work 2.5.1 Precautions CAUTION

When knocking out knock holes • To punch a knock hole, hit it with a hammer. • After knocking out the holes, we recommend you paint the edges and areas around it to prevent rusting. • When passing electrical wiring through the knock holes, remove any burrs from the knock holes and wrap the wiring with a protective tape to prevent damage.

Burr

If there are any possibilities that small animals or insects enter the system through the knock holes, plug the holes with packing materials (to be prepared onsite).

Use a conduit for the cable • Outside the unit, make sure the thin signal cable (i.e. for the remote control, between units, etc.) and the thick electric wiring do not pass near each other, and the shield signal cable, is recommended. Otherwise, the outdoor unit may be affected by electrical noise (external noise), and malfunction or fail. • Secure the wiring with the accessory clamps so that it does not touch the piping. • Make sure the wiring and the electric parts box cover do not stick up above the structure, and close the cover firmly.

CAUTION

Do not operate the air conditioner until the refrigerant piping work is completed. (Operating the air conditioner before the refrigerant piping work is completed may damage the compressor.) • Install an earth leakage circuit breaker. Since this is a inverter air conditioner. In order to prevent malfunction of the earth leakage breaker itself, use a breaker resistant to higher harmonics. • After finishing the electric work, confirm that each electric part and terminal inside the electric parts box is connected securely.

NOTE

• Only professional electricians having sufficient knowledge should perform the electrical wiring work. Perform the electrical wiring work in accordance with the electrical wiring diagram. Make sure to set OFF the branch switch and over current breaker before starting the work. • Install an earth leakage breaker. • Perform grounding to the indoor units and outdoor units. • Do not connect the ground wire to gas pipes, sewage pipes, lightning rods telephone ground wires. • Gas pipes ···· Can explode or catch fire if gas leaks. • Sewage pipes···· Provides no grounding effect if hard plastic pipes are used. • Telephone ground wires and lightening rods ···· dangerous when struck by lightening due to abnormal rise in the ele trical potential in the ground.

Guidelines for each installation process

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Electrical work

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• Use only copper wires. • Make sure to shut down the power before starting the electric wiring work. Do not switch ON any switch until the work is completed. • The outdoor unit has an inverter compresser which generates noise and charges the outer casing with the leakag current. The outdoor unit should be grounded so that the effect of the generated noise on to the equipment can be reduced, and that the outer casing can be discharged. • Never install a phase advancing capacitor for power factor improvement. (Even if it is installed, the power factor is not improved. And if it is installed, the outdoor unit is abnormally overheated.) • Use specified electric wires in the wiring, and connect them securely. Fix them in such a way that external force is not applied at the terminals (transmission wiring in the local field and ground terminal). • Never push excessive electric wires into the units. • Protect electric wires with conduit tubes or other proper tubes so that they will not be damaged by edges of knock holes. • Do not use multi conductor cable which have more than 5 wires in one core.

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Air tight test

2.6. Air tight test 2.6.1 Air purging Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Pressure in the system rises. Operating current rises. Cooling (or heating) efficiency drops. Moisture in the refrigerant circuit may freeze and block capillary tubing. Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor/outdoor unit and connecting tube must be checked for leakage, and vacuumed to remove incondensable gas and moisture in the system.

1)Checking method

CAUTION

To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position. 1. Do a leakage test of all joints of the Tubing (both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. 2. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.

Preparation â&#x20AC;˘ Check that each pipe (both liquid and gas side pipes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage. Leakage test â&#x20AC;˘ Connect the manifold valve (with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.

CAUTION

Be sure to use a manifold valve for leakage test. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close.

Gas pipe

Liquid Liquid Pipe pipe

Manifold valve Pressure gauge Lo Hi

Manifold gauge hose

Charge hose

Outdoor unit

Nitrogen gas cylinder(in vertical standing position)

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Air tight test

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2.6.2 Essential points of testing The key to successful testing is strict adherence to the following procedure: 1) The liquid and gas piping in each refrigerant system should be pressurized in turns in accordance with the following steps. (Nitrogen gas must be used.) Step 1: increase pressure to 0.3MPa for 3 minutes or more Major leaks indicate Step 2: increase pressure to 1.5MPa for 3 minutes or more Minor leaks indicate

Step 3: increase pressure to 3.8MPa for approxmate 24 hours

Increasing the system pressure to 3.8MPa does not guarantee the identification of minor leaks if pressure is maintained for only a short time. It is therefore recommended that the system remain pressurized in accordance with Step 3 above for at least 24 hours. NOTE

Piping should not be pressured more than 3.8MPa. 2) Check for pressure drop If there is no drop in pressure then the test is deemed a success. If the pressure drops then the leak must be located. See following page. However, if there is a change in the ambient temperature between the pressurizing stage and the time when you check for a drop in pressure then you will have to adjust your calculations accordingly since a change of 1°C can account for a pressure change of approximately 0.01MPa. Compensating adjustment value: (temperature at time of pressurizing – temperature at time of checking)

0.01

Example: During of pressurizing: 3.8MPa 25˚C 24 hours later: 3.75MPa 20˚C Although the gauge pressure is dropped from 3.8MPa to 3.75MPa, it can be safely assumed that there is no leakage because the gauge pressure can also drop due to the change in outdoor temperature. (MPa) 3.8

3.8MPa x 24min

Step 3 3.75

3.5 Outdoor te mperature (℃ ( )

3.0

25℃ 20℃

2.5

15℃

2.0 1.5MPa x 5min

1.5

Step 2

1.0 0.5

0.3MPa x 3min

Step 1

0 24 hours

(Time)

5 minutes 3 minutes

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Air tight test

2.6.3 Checking for leakage [Check 1] (Where pressure falls while carrying out Steps 1 to 3 described on previous page) Check by measure gage......Gas detector. Check by ear......Listen for the sound of a major leakage. Check by hand......Check for leak by feeling around jointed sections with hand. Bubble check ......Bubbles will reveal the presence of a leakage. [Check 2] (When searching for a minor leak or when there has been a fall in pressure while the system has been fully pressurized but the source of the leak cannot be traced.) Release the nitrogen until the pressure reaches 0.3MPa. Increase pressure to 1.5MPa using gaseous refrigerant(R22). Search for the source of the leakage using a leakage detector such as a halide torch or a propane or electrronic detector. If the source of the leakage still cannot be traced then repressurize with nitrogen up to 3.8MPa and check again. (The pressure must not be increased to more than 3.8MPa.) (System sample)

Do not open the service valve during the airtight test.

(R22 gas) Liquid Pipe Liquid Pipe

Vacuum pump Nitrogen gas

Gauge

Important points Where the lengths of piping involved are particularly long then the air tight test should be carried out block by block. - Indoor side - Indoor side + vertical pipes - Indoor side + vertical pipes + outdoor side

Liquid side

CAUTION

Soap water method 1. Remove the caps from the 2-way and 3-way valves. 2. Remove the service-port cap from the 3-way valve. 3. To open the 2-way valve turn the valve stem counterclockwise approximately 90째, wait for about 2~3 sec, and close it. 4. Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. 5. If bubbles appear then those points have leakage.

Guidelines for each installation process

Gas side 2-way valve (Open) 3-way valve (Close)

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Hexagonal wrench

Cap

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2.7. Vacuum drying work 2.7.1 What is Vacuum drying? Vacuum drying is : The use of a vacuum pump to vaporize(gasify) the moisture (liquid) inside the pipe and expel it leaving the pipes completely dry inside. At 1 atm(760mmHg) the boiling point (evaporating temperature) of water is 100째C but if a vacuum is created inside the pipes using a vacuum pump then the boiling point is rapidly reduced as the degree of the vacuum is increased. If the boiling point is reduced to a level below that of the ambient temperature then the moisture in the pipes will evaporate.

Example When outside temperature is 11.7째C as shown in the table on the right , the degree of vacuum must be lowered below -750mmHg

Boilng point of water(째C)

mmHg

Torr

The evacuation of air conditioner piping provides the following effects.

40 30 26.7 24.4 22.2 20.6 17.8 15.0 11.7 7.2 0

-705 -724 -735 -738 -740 -742 -745 -747 -750 -752 -755

7333 4800 3333 3066 2666 2400 2000 1733 1333 1066 667

55 36 25 22 20 18 15 13 10 8 5

- Vaccum drying - Removes air and nitrogen(used in air-tightness test) from the inside of pipes.

NOTE

Key point: Maintain a vacuum level of -755mmHg

0 60 160 260

760mmHg 700 600 500

360

400

460

300

560

200

660 670 680 690 700

100 90

710

70 60 50

720

730

740

3.8MPa

Required degree of vaccum

Evaporation point

755

Absolute pressure (mmHg)

Gauge pressure (kg/cm2)

Therefore , it is necessary to ensure that both purposes have been achieved in the vacuum drying operation.

Gauge pressure

Outside temperature range

mmHg 760 -20 -10

Temperature

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0 mmHg

(째C)

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Vacuum drying

2.7.2 Evacuation Connect the manifold hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump.

Gas Gas pipe Pipe

pipe Liquid Pipe

Manifold gauge

Outdoor unit

Manifold valve Pressure gauge

Open

Vacuum pump (0.5 ~ 1HP)

CAUTION

Finishing the job 1. With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve. 2. Turn the valve stem of gas side valve counter-clockwise to fully open the valve. 3. Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose. 4. Replace the flare nut and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system. 5. Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready for test run.

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2.7.3 Choosing a vacuum pump The necessity for counter flow prevention After the vacuum process of the refrigerant cycle, the inside of the hose will be vacuumed but after stopping the vacuum pump, the oil of vacuumpump may flow back. Moreover, if the vacuum pump may stop during the operation for some reason. Therefore, in order to prevent the counter flow from the vacuum pump, a check valve is reguired.

1) Vacuum pump performance The 2 most important things for determining vacuum pump performance are as follows: Exhaust velocity Degree of vacuum Exhaust velocity Exhaust volume is usually expressed as l/min or m3/hr. The larger the number, the faster the vacuum is achieved. Generally speaking, the faster the exhaust velocity, the larger and heavier the vacuum pump is. Commercially available vacuum pumps (exhaust velocity of 20 - 30 l/min) usually take an extremely long time to achieve vacuum. (We recommend a vacuum pump of approx. 60 - 100 l/min.) Degree of vacuum Ultimate vacuum varies largely according to use of the vacuum pump. Vacuum pumps used for vacuum forming cannot be used for vacuum drying. (A vacuum pump with a high degree of vacuum is required.) When selecting a vacuum, you should select one which is capable of achieving 0.2 Torr of ultimate vacuum. Degree of vacuum is expressed in Torr, micron, mmHg, and Pascal (Pa). The units correlate as follows:

Unit

Standard atmospheric pressure

Perfect vacuum

-1.033

Gauge pressure

kg/cm

Absolute pressure

kg/cm abs

1.033

Torr

760

Micron

760000

mmHg

760

1013.33

Degree of vacuum must be within the range expressed by

0 Torr

5 Torr

760 Torr

0 Pa

667 Pa

1013.33 hPa

760 mmHg

755 cmHg

0 mmHg

Perfect vacuum

Vacuum target value

Standard atmospheric pressure

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Vacuum drying

2) Vacuum pump maintenance Because of their nature, most vacuum pumps contain large amounts of oil which lubricate bearings, etc., and function to enhance airtightness of pistons. When using a vacuum pump to discharge air from refrigerant piping, moisture in the air tends to get mixed in with the oil. You must therefore change oil periodically and make sure that proper oil level is maintained. (Perform periodic inspections in accordance with the operating instructions.)

3) Degree of vacuum measurement An extremely accurate vacuum gauge is required to test degree of vacuum. You cannot accurately measure degree of vacuum with the compound gauge on the gauge manifold. A Pirani vacuum gauge is required to measure degree of vacuum accurately. Because Pirani gauges are very sensitive and require extreme care when using, they are not very suitable for use in the field. You should therefore use the Pirani gauge to calibrate the attached vacuum gauge on the gauge manifold and the degree of vacuum of the vacuum pump.

4) Calibration method Connect a Pirani vacuum gauge and the gauge manifold vacuum gauge (760 mmHg) to the vacuum pump at the same time, and run the pump for about 3 minutes. Make sure the reading of the Pirani vacuum gauge is 5 Torr (667 Pa ) or less. The reading of conventional vacuum pumps lowers to about 0.2 Torr. If the reading is not 5 Torr or less, check the vacuum pump oil. (Oil is low in many cases.) Check the attached gauge on the gauge manifold. Adjust the gauge if the reading is not exactly correct. Adjust the gauge manifold valve so that the Pirani vacuum gauge reads 5 Torr. Mark the position indicated by the gauge manifold gauge with an oil based ink pen. Use the mark of the gauge manifold as a target when vacuuming in the field. Gauge manifold

Pressure detection section

Indicator Vacuum pump

(Reference) Types of vacuum pump with respect to maximum degree of vacuum Type Oil rotary (Oil using)

Maximum degree of vacuum Expulsion capacity

Vacuum drying

Air expulsion

100 l/min

Suitable

50 l/min

Unsuitable

Suitable

0.02 mmHg 10 mmHg

Oilless rotary (No need of oil)

0.02 mmHg 40 l/min

Guidelines for each installation process

Use

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Many handy pumps fall into this category

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Vacuum drying

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2.7.4 Vacuum drying procedure There are two vacuum drying methods and the appropriate one should always be chosen to confirm with individual local conditions. [Normal vacuum drying]........The standard method

[Operational steps] Vacuum drying (1st time): Connect a manifold gauge to the service port of the liquid or gas pipe and operate the vacuum pump for at least 2 hours. (The degree of vacuum produced should be in excess of 5 Torr) If after 2 hours the vacuum produced has not exceeded 5 Torr then either there is moisture in the pipe or there is a leak. Operate the vacuum pump for further one more hour. If, even after 3 hours, the vacuum has not reached 5 Torr then check the system for a leak. Carry out vacuum test. Produce a vacuum in excess of 5 Torr and do not release it for an hour or more. Check the vacuum gauge to make sure that it has not risen. (If the gauge rise then there is still moisture in the pipe or there is a leak somewhere.) Additional charge of refrigerant. Connect the charging cylinder to the liquid pipe service port and charge with the required amount of refrigerant. Open stop valve to the full. Open the stop valve on the liquid and the gas pipes to the full.

NOTE

Vacuum should be produced in both the liquid and the gas pipes. (Because there is a large number of functional components in the indoor unit which cut off the vacuum mid-way through)

+0.05MPa Rising pressure

0 MPa

(Atmospheric pressure) 0 MPa -200 mmHg

Falling pressure -400 mmHg (vacuum)

-600 mmHg

-700 mmHg

-755 mmHg (5 Torr)

Time.

-760 mmHg

Additional refrigerant Vacuum Maintaining charge drying vacuum test (2 hours) (1 hours) Time required: approximately 3 hours.

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Trial test run operation

2.8 Trial test run operation 2.8.1 Test run procedure Check the following before turning power on

Wrong power wiring , loose screws Wrong control transmission wiring , loose screws Piping size , presence of thermal insulation Use a mega-tester

Measurement of main power circuit insulation

Be sure to record the additional quantity of refrigerant

Addition of refrigerant if required Fully open respective stop valves on liquid, gas Turn on outdoor unit power

2.8.2 Evaluation of performance Evaluation of performance Operate unit for 15~20 minutes, then check the system refrigerant charge: Measure the pressure of the gas side service valve. Measure the temperature of the intake and discharge of air. Ensure the difference between the intake temperature and the discharge is more than 8°C Intake temperature

Discharge temperature

Discharge air

For reference, the gas side pressure of optimum condition is as below. (Cooling)

R22

Outside ambient Temp. 35°C (95°F)

The pressure of the gas side service valve.(Low Pressure) 5.0~7.0kg/cm2G

R410A

35°C (95°F)

8.0~10.0kg/cm2G

Refrigerant

NOTE

: If the actual pressure is higher than shown, the system is most likely overcharged so extra refrigerant should be removed. If the actual pressure is lower than shown, the system is most likely undercharged so extra refrigerant should be added. The air conditioner is now ready for use. Guidelines for each installation process

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2.8.3 Transfer to customer with explanation Operational step

Complete test run

Make final report (test run inspection sheet)

Explain how to operate and maintain equipment

Hand over relevant printed materials

The measurements taken during the test run should be recorded and kept on a test run inspection sheet. Do not forget to record the length of the refrigerant piping and the refrigerant additional charging volume on the plate on the back of the outdoor unit external notice board, as this information will be required for servicing the system. Explain the customer how to operate and maintain the equipment and let him try it. Assemble all the relevant diagrams and other printed matter which is required to operate the system and hand over to the customer (on the spot) and request him to keep it handy. Service contact address.

List of equipment which has been delivered

Installation drawing

It is essential to prepare a control wiring diagram which clarifies the refrigerant system and the control system.

1 set of operation manuals

Names of those responsible for the work (emergency contact address)

Equipment guarantees.

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Safety precautions

3. Installation of indoor unit 3.1 Safety precautions Please strictly follow the instructions given in the Installation manual .Improper installation by ignoring the instructions can lead to damage of life and property. Make sure to read the following safety instructions very carefully and throughly .

WARNING

This symbol indicates the possibility of death or serious injury.

CAUTION

This symbol indicates the possibility of injury or damage to properties only.

■ The meaning of the symbols used in this manual are as shown below.

Be sure not to do. Be sure to follow the instruction.

WARNING Do not use a defective or underrated circuit breaker. • There is risk of fire or electric shock. Always use this appliance on a dedicated circuit breaker. • Otherwise it can cause electric shock or fire. For electrical work, contact the dealer, seller, a qualified electrician, or an authorized service center. Do not disassemble or repair the product by yourself. • There is risk of fire or electric shock. Always ground the product as per the field wiring diagram. Do not connect the ground wire to gas or water pipes lightening rod or telephone ground wire. • There is risk of fire or electric shock. Install the panel and the cover of control box securely. • There is risk of fire or electric shock due to dust , water etc. Use the correctly rated breaker or fuse. • There is risk of fire or electric shock. Do not modify or extend the power cable. If the power cable or cord has scratches or skin peeled off or then immediately replace it. • There is risk of fire or electric shock. For installation, removal or reinstall, always contact the dealer or an Authorized Service Center. • There is risk of fire, electric shock, explosion, or injury. Do not install the product on a defective installation foundation. Be sure that the installation area does not deteriorate with age. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. When the product is soaked (flooded or submerged) in water, contact an Authorized Service Center for repair before using it again. • There is risk of fire or eletric shock. In outdoor unit the step-up capacitor supplies high voltage electlicity to the electricity components. Be sure to discharge the capacitor completely before conducting the repair work. • An charged capacitor can cause electrical shock. Be sure to use only those parts which are listed in the service parts list. Never attempt to modify the equipment. • The use of inappropriate parts can cause an electrical shock, excessive heat generation or fire. Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable at the connection terminals. • Improper or loose connections can cause excessive heat generation or fire.

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Safely dispose off the packing materials. • Things like screws, nails, batteries, broken things etc. after installation or service can cause injury to small kids. Tear and throw away the plastic packaging bags so that children do not play with them. During svc be sure to check the refrigerant to the used. • Incorrect refrigerant used can prevent the normal operation of the unit. When installing the unit, use the installation kit provided with the product. • Otherwise the unit may fall and cause severe injury . Do not touch, operate, or repair the product with wet hands. • There is risk of electric shock or fire. Do not place a heater or other appliances near the power cable. • There is risk of fire and electric shock. Do not allow water to run into electric parts. Install the unit away from water sources • There is risk of fire, failure of the product, or electric shock. Do not store or use or even allow flammable gas or combustibles near the product. • There is risk of fire or failure of product. Do not use the product in a tightly closed space for a long time. Perform ventilation regularly. • Oxygen deficiency could occur and hence harm your health. If strange sounds, smell or smoke comes out from product, immediately turn the breaker off or disconnect the power supply cable. • There is risk of electric shock or fire. When installing the unit, use the installation kit provided with the product. • Otherwise the unit may fall and cause severe injury. Do not open the front grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) • There is risk of physical injury, electric shock or product failure. Ventilate the product room from time to time when operating it together with a stove, or heating element etc. • Oxygen deficiency can occur and hence harm your health. Turn off when cleaning or repairing the product. • There is risk of electric shock. When the product is not to be used for a long time, shut off the circuit breaker. • There is risk of product damage or failure or unintended operation.

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Safety precautions

CAUTION Use two or more people to lift and transport the product. • Avoid personal injury. Do not install the product where it exposed to sea wind (salt spray) directly. • It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation. Install the drain hose to ensure that water is drained away properly. • A bad connection may cause water leakage. Keep level even when installing the product. • To avoid vibration or noise. Always check for gas (refrigerant) leakage after installation or repair of product. • Low pressure levels may cause failure of product. Do not block the inlet or outlet of air flow. • It may cause product failure. Use a soft cloth to clean. Do not use harsh detergents, solvents or splashing water etc . • There is risk of fire, electric shock, or damage to the plastic parts of the product. Do not step on or put anyting on the product. (outdoor units) • There is risk of personal injury and failure of product. Do not insert hands or other objects through the air inlet or outlet while the product is operating. • There are sharp and moving parts that could cause personal injury. Be cautious when unpacking and installing the product. • Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. If the refrigerant gas leaks during the repair, do not touch the leaking refrigerant gas. • The refrigerant gas can cause frostbite (cold burn). Do not tilt the unit when removing or uninstalling it. • The condensed water inside can cause spill and wet the furniture and the floor. Do not mix air or gas other than the specified refrigerant used in the system. • If air enters the refrigerant system, an excessively high pressure results, causing equipment damage or injury. Replace the old batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries. • There is risk of fire or explosion. If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked. • The chemicals in batteries could cause burns or other health hazards. Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system. • There is risk of damage or loss of property. Do not touch the metal parts of the product when removing the air filter. • There is risk of personal injury. If the refrigerant gas leaks during the installation or operation ventilate the area immediately. • Otherwise it can be harmful to your health. Do not turn off the power immediately after stopping the operation. • Always wait for 5 minutes before turning off the power otherwise water leakage and troubles can occur. Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. • Moisture may condense and wet or damage furniture. Do not expose your skin or kids or plants to the cool or hot air draft. • This could harm your health. Do not drink the water drained from the product. • It is not hygienic and could cause serious health issues. Use a firm stool or ladder when cleaning, maintaining or repairing the product at an height. • Be careful and avoid personal injury. Dismantling the unit , treatment of the refrigerant oil and eventual parts should be done in accordance with local and national standards. Do not recharge or disassemble the batteries. Do not dispose off batteries in fire. • They may burn or explode.

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3.1.1 Points for explanation about operations The items with WARNING and CAUTION marks in the operation manual are the items pertaining to possibillties for body injury and material damage in addition to the general usage of the product. Accordingly, it is necessary that you make a full explanation about the described contents and also ask your customers to read the owner's manual.

NOTE

to the installer

Be sure to instruct customers how to properly operate the unit (especially cleaning filters, different operating functions, and adjusting the temperature) by having them carry out operations themselves while looking at the manual.

3.1.2 Selecting installation site for indoor units 1) Select an installation site where the following conditions are fulfilled and that meets your customer s approval. Location strong enough to bear the weight of the unit. Location accessible and having enough clearance for inspection and service in the future. Location allowing easy condensate drainage and suitable gradient of the unit and the drain pipe. Piping between the indoor and outdoor unit is possible within the allowable limits. Location free from electrical noise. Location allowing optimum air distribution without any blocking to air flow. Location having no risk of flammable gas leakage. Location free from mineral oil mist or an oil spray or vapor example in kitchen .It could result in leakage . Location free from corrosive gases such as sulphurous acid gas because it corrodes the copper pipes or soldered parts resulting in leakage . Location free from any machinery emitting electromagnetic waves which may disturb the control system thus causing malfunction of the unit . Location free from flammable gases , carbon fibre , or ignitable dust suspensions in the air or where volatile flames are handled like gasoline or thinner. Operating in such conditions may result in fire . Install the indoor and outdoor units, power supply wiring and connecting wires at least 1m away from television or radio in order to prevent image interference or noise. (Depending on the radio waves, a distance of 1m. may not be sufficient enough to eliminate the noise.) Consider whether the place where the unit will be installed can support the full weight of the unit, and reinforce it with boards and beams, etc. If needed before proceeding with the installation. Reinforce the place to prevent vibration and noise before installing. Obey the local and national regulations and limits regarding airconditioner installation.

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2) For the following items, take special care during construction and check after installation is finished Items to be checked after completion of installation work Items to be checked

If not properly done, what is likely to occur

Are the indoor and outdoor unit fixed firmly?

The units may drop, vibrate or make noise.

Is the gas leak test finished?

It may result in insufficient cooling or heating.

Is the unit fully insulated?

Condensate water may drip.

Does drainage flow smoothly?

Condensate water may drip.

Does the power supply voltage correspond to that shown on the name plate?

The unit may malfunction or the components burn out.

Are wiring and piping correct?

The unit may malfunction or the components burn out.

Is the unit safely grounded?

It may be dangerous during electric leakage.

Is wiring size correct according to specifications?

The unit may malfunction or the components burn out.

Is there something blocking the air outlet or inlet of either the indoor or outdoor units?

It may result in insufficient cooling or heating.

Are refrigerant piping length and additional refrigerant charge noted down?

The refrigerant charge in the system is not clear.

Check

3.1.3 Before installation During product unpacking and removing it from the packing case, be sure to lift it without exerting any pressure on other parts, especially, horizontal flaps, the refrigerant piping, drain piping, and other resin parts. • The accessories needed for installation must be retained in your custody until the installation work is completed. Do not discard them! • Decide upon a line of transport. • Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid damage or scratches to the unit. • When using the wireless remote controller, refer to the installation manual attached to the wireless remote controller.

NOTE

• Be sure to read this manual before installing the indoor unit. • Entrust installation to the place of purchase or an authorized serviceman. Improper installation could lead to leaks and in worst cases, electric shock or fire. • Use only parts provided with the unit or parts satisfying required specifications. Unspecified parts could cause the unit to fall out of place, or could lead to leaks and in the worst cases, electric shock or fire.

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Ceiling cassette 4-way

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3.2 Ceiling cassette 4-way • Please read the instruction sheets completely before installing the product. • When the power cord is damaged, replacement work shall be performed by authorized personnel only. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

Long life filter Air return Air supply

3.2.1 Accessories Check whether the following accessories are included with your unit.

1) Standard accessories Name

Drain hose

Clamp metal

Quantity

1 EA

Washer for hanging backet 8 EA

Shape

Clamp

Insulation for fitting

8 EA

1 SET

for gas pipe

(Other)

• Paper pattern for installation • Owner's manual • Installation manual

for liquid pipe

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Ceiling cassette 4-way

3.2.2 Selection of the best location • There should not be any heat source or steam near the unit. • There should not be any obstacles to the air circulation. • There should be provision of easy condensate drain. • Taking into account the noise prevention criteria, spot the installation location. • Do not install the unit near the door way. • Keep proper distances, of the unit, from ceiling, fence, floor, walls and other obstacles as shown in figure. • The indoor unit must have sufficient maintenance space.

3.2.3 Precautions regarding cassette indoor unit installation 1) Main points about the indoor installation - In case of high height ceiling In general commercial places and offices though the height of the ceiling is 2.7 m, the ceiling height can be 3 m. In such cases because of the temperature difference with the floor the heating effect can fall down.

Discharge Suction High elevation of the ceiling

Hot air

50 or more

Above 250 400 or less

100 or more

Ceiling Ceiling Board

Ceiling Board 30 or less

30 or more

Cold air

50 or more

Unit:cm

Outdoor side (Entering of air by frequent opening and closing of door)

- Countermeasure method Air conditioner must be able to operate in high ceiling rooms. Plan to install the circulator. The air discharge port is made to give more airflow to the down wood directions.

Floor

The gate or exit of the building is protected by dual door system. NOTE

Above figure means minimum value. Please keep these value at least. If H is 2700~3300: High ceiling operation control required If H is ~2700: Normal operation

2) In case the floor or surfaces of the place to be air conditioned is in direct contact with the outdoor air - The floor of the heating room in direct contact with the storeroom, garage or the outside air receives the cold air at the floor and the floor temperature decreases and the person will feel cold at the feet. Indoor

1500 or more 1500 or more

Low temperature of the floor

1500 or more

Outdoor side

Outdoor side Garage

(50~100mm Insulation required) Outdoor side

1500 or more

Unit:mm

Installation of indoor unit

In such places where the feet comes in direct contact with floors will give a cold feeling to the person.

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- Countermeasure: • Use the carpet on the floor (compared to the tiles, the carpet over it will have a 3 degree rise in temperature)

• Refrigerant piping: Increase the piping insulation thickness above 20 mm. Refrigerant piping

• Insulating the floor. • Floor heating

CAUTION

• Case of cold air intake: The duct surface will have dew drops so an insulation material on the duct is a must.(Insulation material: a glass wool of thickness 25 mm will be appropriate.)

• Others: Inside the ceiling near th air tight seal places (To escape of the humidity inside false ceiling)

3) In case of high temperature or high humidity between the false ceiling and ceiling slab(near by the sea, river, lake, spa) - In case of temperature of 30 degree and humidity above 80%, the units body as well as the piping insulation should be strengthened. Refer to the picture given below. Psychrometric chart

Enhance additional insulation required area

Grill for ventilation

4) In case of multiple indoor cassette units (recommended) Indoor unit

Indoor unit Ventilator Lighting

Relative humidity

30˚C 1500mm or more 2000mm or more

- Places having the temperature and humidity of the surrounding water sources(sea, river etc.)

3000mm or more

In case, steam is generated between the false ceiling and the ceiling slab Due to some nearby steam source. • Indoor unit: Insulate the unit body with some insulation material like glass wool of at least 10 mm thickness.

Additional insulation required

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Ceiling cassette 4-way

3.2.4 Ceiling opening dimensions and hanging bolt location The dimensions of the paper pattern for installation are the same as those of the ceiling opening dimensions. Select and mark the position for fixing bolts and piping hole.

1) Install the suspension bolts. (Use either a W3/8â&#x20AC;? or M10 size bolt) Use a hole-in anchor for existing ceilings, and a sunken insert, sunken anchor or other field supplied parts for new ceilings to reinforce the ceiling to bear the weight of the unit. Adjust clearance from the ceiling before proceeding further.

Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.

Ceiling Anchor Long nut or turn-buckle

Drill the hole for anchor bolt on the wall.

Suspension bolt

TD, TH Model 810 785

False ceiling

30 30

NOTE

840

810

672

840

All the above parts are field supplied.

3.3.5 Indoor unit installation â&#x20AC;˘ Installation of the accessories (except for the decoration panel) before installing the indoor unit is easier.

Indoor

Unit:mm

TE1 Model

1) Install the indoor unit. â&#x20AC;˘ Attach the hanger bracket to the suspension bolt. Be sure to fix it securely by using a nut and washer from the upper and lower sides of the hanger bracket.

570 521 Hanging bolt (W3/8 or M10) Nut (W3/8 or M10)

Flat washer for M10 (accessory)

450 570

Spring washer (M10) Flat washer for M10 (accessory) Nut (W3/8 or M10)

Keep the length of the bolt from the bracket to 40mm Air Conditioner body

150mm

Ceiling

Unit:mm

Ceiling board

Ceiling board Keep the length of 15~18mm between the air conditioner bottom surface and the ceiling surface

Set screw of paper model (4 pieces) Paper model for installation

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Open the ceiling board along the outer edge of the paper model

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3.2.6 Connecting pipes to the indoor unit

• The following parts are locally purchased. - Hanging Bolt

- W 3/8 or M10

- Nut

- W 3/8 or M10

1) Refrigerant piping work

- Spring Washer - M10

please refer “REFRIGERANT PIPING WORK”.

- Plate Washer - M10

2) Piping insulation

2) For new ceilings Refer to the paper pattern for ceiling opening dimension. • The center of the ceiling opening is indicated on the paper pattern for installation. The center of the unit is indicated on the label attached to the unit and on the paper pattern for installation. • First remove paper packaging material from the 4 corners of the paper pattern for installation , fix the paper pattern to the unit with screws. • Ceiling height is shown on the side of the paper pattern for installation. Adjust the height of the unit according to this indication.

Perform heat insulation work completely on both gas and the liquid pipe. Because improper insulation will result in condensate formation over pipe. Use the heat insulation material for refrigerant piping which has an excellent heat resistance (over 120°C). Precautions in high humidity circumstance: Refer to insulation work

CAUTION

• Make sure to insulate any field piping all the way to the piping connection inside the unit. Any exposed piping may cause condensation or burns if touched.

<Ceiling work> Adjust the unit to the right position for installation. Assure that the unit is horizontal. • The indoor unit is equipped with a built-in drain pump and float switch. At each of the unit's 3 corners, verify that it is levelled by using awater-level or a water-filled vinyl tube. (Otherwise it will result in the malfunctioning of unit and cause water to drip.) Remove the washer fixing plate used for preventing the washer from falling and tighten the upper nut.

3) Indoor unit drain piping • Drain piping must have downward slope (1/50 to 1/100): be sure not to provide up-and-down slope to prevent reverse flow. • During drain piping connection, be careful not to exert extra force on the drain port of the indoor unit. • The outside diameter of the drain connection on the indoor unit is 32mm. Piping material: Polyvinyl chloride pipe 25mm and pipe fittings

5) Remove the paper pattern for installation

2) For existing ceilings Adjust the height and position of the unit. Perform steps 3 and 4 in "2) For new ceilings".

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Upward routing not allowed

MAX 700mm

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• Be sure to install heat insulation on the drain piping. Heat insulation material: Polyethylene foam with thickness more than 10 mm.

Flexible drain hose (Accessory) Main drain pipe

Drain pump

NOTE

• The decoration panel has its installation direction. • Before installing the decoration panel, always remove the paper template.

4) Drain test

Feed water

3.2.7 Installation of decoration panel

Drain port

Glue the joint

Drain hose connection use the clip (Accessory)

Temporarily fix two decoration panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by amount 10mm in length.) The fixing screws (hexagon M5 screw) are included with the indoor unit box. Remove the air inlet grille from the decoration panel. (Remove the hook for the air inlet grille cord.) Hook the decoration panel key hole ( ) on the screws fixed in step above, and slide the panel so that the screws reach the key hole edge. Tighten completely two temporarily fixed screws and other two screws. (Total 4 screws)

Drain pan

Connect the louver motor connector and display connector. After tightening these screws, install the air inlet grille (including the air filter).

Flexible drain hose Piping side

Air conditioner unit

Decorative panel fixing screws (hexagon M5 screws) Temporally fitting at 2 places (Tightening about 10mm)

Control box cover

Decorative panel Key holes Lead wire for louver motor and display

Decorative panel fixing screws (Hexagon M5 screw)

Inlet Grille

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2) Wiring Connection CAUTION

â&#x20AC;˘ Properly install decoration panel because any slit or gap between unit and decoration panel will result cool air leakage which may responsible for water driblling.

Open the control box cover and connect the Remote controller cord and Indoor power wires.

Air conditioner unit

False ceiling

Indoor power cord

Decoration panel Fit the insulation (this part) and be careful for cool air leakage

Fire prevention cover Remote controller cord Connector cover Fire prevention cover bolt

Air conditioner unit Air

Cool air leakage(no good)

False ceiling Decoration panel

3.2.8 Electric wiring work Code clip

1) General instructions All field supplied parts and materials, electric works must conform to local codes. Use copper wire only. Follow the "WIRING DIAGRAMâ&#x20AC;? attached to the unit body to wire the outdoor unit, indoor units and the remote controller. All wiring must be performed by an authorized electrician. This system consists of multiple indoor units. Mark each indoor unit as unit A, unit B..., and make sure the terminal board wiring to the outdoor unit and indoor units are properly matched. If wiring and piping between the outdoor unit and an indoor units are mismatched, the system may a malfunction. A circuit breaker capable of shutting down the power supply to the entire system must be installed.

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3Phase 36k/48k/54kBtu/h Heat Pump Model. R

NOTE

POWER INPUT

Terminal Block of Indoor Unit 1(L) 2(N) 3 4 5

Terminal Block of Outdoor Unit 1(L) 2(N) 3 4 5

1. Use round crimp-style terminals for connecting wires to the power supply terminal block. If unavailable, observe the following points when wiring. • Do not connect wires of different gauge to the same power supply terminal. (Loose connection may cause overheating.) • Use the specified electric wire. Connect the wire securely to the terminal. Lock the wire down without applying excessive force to the terminal.

1Phase 18k/24k/28kBtu/h Heat Pump Model.

Attach insulation sleeve

Terminal Block of Indoor Unit 1(L) 2(N) 3 4 5

Terminal Block of Outdoor Unit 1(L) 2(N) 1(L) 2(N) 3 4

Round crimp-style terminal POWER INPUT

Electricwire

3Phase 36k/48k/54kBtu/h Cooling Model. R

Terminal Block of Outdoor Unit 1(L) 2(N) 3

Terminal Block of Indoor Unit 1(L) 2(N) 3 4 5

POWER INPUT

1Phase 18k/24k/28kBtu/h Cooling Model. Terminal Block of Outdoor Unit 1(L) 2(N) 1(L) 2(N) 3 4

Connect wires of the same gauge to both sides Terminal Block of Indoor Unit 1(L) 2(N) 3 4 5

2. Tightening torque for the terminal screws.

POWER INPUT

Make sure to attach the sealing material (field supplied) to hole of wiring to prevent the infiltration of foreign particle from outside. Otherwise a short-circuit may occur inside the electric parts box When clamping the wires, be sure no pressure is applied to the wire connections by using the included clamping material to make appropriate clamps. Also, when wiring, make sure the cover on the electric parts box fits snugly by arranging the wires neatly and attaching the electric parts box cover firmly. When attaching the electric parts box cover, make sure no wires get caught in the edges. Pass wiring through the holes to prevent damage. Make sure the remote controller wiring, the wiring between the units, and other electrical wiring do not pass through the same locations outside the unit, separating them properly, otherwise electrical noise (external static) could cause product malfunction. WARNING

• Make sure that the screws of the terminal are not loose.

Installation of indoor unit

• Use the correct screwdriver for tightening the terminal screws. If the blade of screwdriver is too small, the head of the screw might be damaged, and the screw will not be properly tightened. • If the terminal screws are tightened too hard, screws might be damaged. 3. Do not connect wires of different gauge to the same grounding terminal. Loose connection may deteriorate protection. 4. At the unit, keep proper distance between transmisson and power supply wiring. The equipment may malfunction if subjected to electrical (external) noise. 5. Never connect power supply wiring to the terminal block for remote controller wiring. A mistake of this sort could damage the entire system. 6. Use only specified wire and tightly connect wires to terminals. Be careful that wires should not place external stress on terminals. Keep wiring in neat order and so as not to obstruct other equipment such as popping open the electric parts box cover. Make sure the cover closes tight. Incomplete connections could result in overheating, and in worst case, electric shock or fire.

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4. Installation of outdoor unit 4.1 Safety precautions Please strictly follow the instructions given in the Installation manual .Improper installation by ignoring the instructions can lead to damage of life and property. Make sure to read the following safety instructions very carefully and throughly .

WARNING

This symbol indicates the possibility of death or serious injury.

CAUTION

This symbol indicates the possibility of injury or damage to properties.

■ The meanings of the symbols used in this manual are as shown below.

Be sure not to do. Be sure to follow the instructions.

WARNING Do not use a defective or underrated circuit breaker. • There is risk of fire or electric shock. Do not use a multi consent. Always use this appliance on a dedicated circuit and breaker. • Otherwise it can cause electric shock or fire. For electrical work, contact the dealer, seller, a qualified electrician, or an authorized service center. Do not disassemble or repair the product by yourself. • There is risk of fire or electric shock. Always ground the product as per the wiring diagram. Do not connect the ground wire to gas or water pipes lightening rod or telephone ground wire. • There is risk of fire or electric shock. Install the panel and the cover of control box securely. • There is risk of fire or electric shock due to dust , water etc. Use the correctly rated breaker or fuse. • There is risk of fire or electric shock. If the power cable or cord has scratches or skin peeled off or deterioted then immediately replace it. • There is risk of fire or electric shock. For installation, removal or reinstall, always contact the dealer or an authorized service center. • There is risk of fire, electric shock, explosion, or injury. Do not install the product on a defective foundation. Be sure that the installation area does not deteriorate with age. • If the foundation collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. Never install the outdoor unit at a place from where it can fall down. • The falling outdoor unit can cause damage or injury or even death of a person and also damage or malfunctioning of the product itself. When the product is soaked (flooded or submerged) in water, contact an authorized service center for repair before using it again. • There is risk of fire or electric shock. In outdoor units the step up capacitor supplies high voltage electricity to the electrical components. Be sure to discharge the capacitor completely before conducting the repair work. • A charged capacitor can cause electrical shock.

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Safety precautions

Be sure to use only those parts which are listed in the svc parts list. Never attempt to modify the equipment. • The use of inappropriate parts can cause an electrical shock, excessive heat generation or fire. Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable at the connection terminals. • Improper or loose connections can cause excessive heat heat generation or fire. Safely dispose off the packing materials. • Things like screws, nails, batteries, broken things etc after installation or svc can cause injury to small kids. Tear away and throw away the plastic packaging bags so that children will not play with them. Make sure to check that the power cable plug is not dirty, loose or broken, then only insert the plug completely. • Dirty,loose or broken power plug can cause electric shock or fire. During svc be sure to check the refrigerant to be used. • Incorrect refrigerant used can prevent the normal operation of the unit. When installing the unit, use the installation kit provided with the product. • Otherwise the unit may fall and cause severe injury . Do not touch, operate, or repair the product with wet hands. • There is risk of electric shock or fire. Do not place a heater or other appliances near the power cable. • There is risk of fire and electric shock. Do not allow water to run into electric parts. Install the unit away from water sources • There is risk of fire, failure of the product, or electric shock. Do not store or use or even allow flammable gas or combustibles near the product. • There is risk of fire or failure of product. If strange sounds, smell or smoke comes out from the product, immediately turn the breaker off or disconnect the power supply cable. • There is risk of electric shock or fire. Do not open the front grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) • There is risk of physical injury, electric shock, or product failure. Turn the main power off when cleaning or repairing the product. • There is risk of electric shock. When the product is not to be used for a long time, turn off the circuit breaker. • There is risk of product damage or failure, or unintended operation. Take care to ensure that nobody especially kids could step on or fall onto the outdoor unit. • This could result in personal injury and product damage.

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CAUTION Use two or more people to lift and transport the product. • Avoid personal injury. Do not install the product where it is exposed to sea wind (salt spray) directly. • It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation. Keep level even when installing the product. • To avoid vibration or noise. Do not install the product where noise or hot air from the outdoor unit could damage or disturb the neighborhood. • It may cause a problem for your neighbors and hence dispute. Always check for gas (refrigerant) leakage after installation or repair of product. • Low refrigerant levels may cause failure of product. Do not block the inlet or outlet of air flow. • It may cause product failure. Do not step on or put anyting on the product. • There is risk of personal injury and failure of product. Do not insert hands or other objects through the air inlet or outlet while the product is operating. • There are sharp and moving parts that could cause personal injury. Be cautious when unpacking and installing the product. • Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. If the refrigerant gas leaks during the repair, do not touch the leaking refrigerant gas. • The refrigerant gas can cause frostbite (cold burn). Do not tilt the unit when removing or uninstalling it. • The condensed water inside can cause spill and wet the furniture and the floor. Do not mix air or gas other than the specified refrigerant used in the system. • If air enters the refrigerant system, an excessively high pressure results, causing equipment damage or injury. If the refrigerant gas leaks during the installation or operation, ventilate the area immediately. • Otherwise it can be harmful to your health. Do not expose your skin or kids or plants to the cool or hot air draft. • This could harm your health. Use a firm stool or ladder when cleaning, maintaining or repairing the product at a height. • Be careful and avoid personal injury. Dismantling the unit , treatment of the refrigerant oil, oil and eventual parts should be done in accordance with local and national standards.

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Safety precautions

4.1.1 Points for explanation about operation The items with WARNING and CAUTION marks in the operation manual are the items pertaining to possibillties for bodily injury and material damage in addition to the general usage of the product. Accordingly, it is necessary that you make a full explanation about the described contents and also ask your customers to read the operation manual.

4.1.2 Note to the installer Be sure to instruct customers how to properly operate the unit (especially cleaning filters, operating different functions, and adjusting the temperature) by having them carry out operations themselves by looking at the manual.

4.1.3 Selecting installation site for outdoor units Select an installation site where the following conditions are fulfilled and that meets with your customer s approval. Location strong enough to bear the weight of the unit. Location accessible and having enough clearance for inspection and service in the future. Location allowing easy condensate drainage suitable gradient of the unit and the drain pipe. Piping between the indoor and outdoor unit is possible within the allowable limits. Location free from electrical noise. Location allowing optimum air distribution without any blocking to air flow. Location having no risk of flammable gas leakage. Location free from mineral oil mist or an oil spray or vapor eg in kitchen .It could result in leakage . Location free from corrosive gases such as sulphurous acid gas because it corrodes the copper pipes or soldered parts resulting in leakage . Location free from any machinery emitting electromagnetic waves which may disturb the control system thus causing malfunction of the unit . Location free from flammable gases , carbon fibre , or ignitable dust suspensions in the air or where volatile flames are handled like gasoline or thinner. Operating in such conditions may result in fire . Install the indoor and outdoor units, power supply wiring and connecting wires at least 1m. away from televisions or radios in order to prevent image interference or noise. (Depending on the radio waves, a distance of 1m. may not be sufficient enough to eliminate the noise.) Consider whether the place where the unit will be installed can support the full weight of the unit, and reinforce it with boards and beams, etc. if needed before proceeding with the installation. Also, reinforce the place to prevent vibration and noise before installing. (The installation pitch can be found on the paper pattern for installation (3), so refer to it when considering the necessity for reinforcing the location.) Obey the local and national regulations and limits regarding airconditioner installation. Location free from lavatory (NH3.etc.). NH3 gas will cause corrosion of outdoor unit metallic parts.

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4.1.4 For the following items, take special care during construction and check after installation is finished 1. Items to be checked after completion of work Unit

Items to be checked

If not properly done, what is likely to occur

Are the indoor and outdoor unit fixed firmly?

The units may drop, vibrate or make noise.

Is the gas leak test finished?

It may result in insufficient cooling.

Is the unit fully insulated?

Condensate water may drip.

Does drainage flow smoothly?

Condensate water may drip.

Does the power supply voltage correspond to that shown on the name plate?

The unit may malfunction or the components burn out.

Are wiring and piping correct?

The unit may malfunction or the components burn out.

Is the unit safely grounded?

It may be dangerous at electric leakage.

Is wiring size according to specifications?

The unit may malfunction or the components burn out.

Is something blocking the air outlet or inlet of either the indoor or outdoor units?

It may result in insufficient cooling.

Are refrigerant piping length and additional refrigerant charge noted down?

The refrigerant charge in the system is not clear.

Check

CAUTION

• Be very careful about product transportation. Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous. • Safely dispose of the packing materials. Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries. Tear apart and throw away plastic packaging bags so that children will not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

NOTE

• Install the indoor and outdoor units, power supply wiring and connecting wires at least 1m. away from televisions or radios in order to prevent image interference or noise. (Depending on the radio waves, a distance of 1m. may not be sufficient enough to eliminate the noise.)

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Safety precautions

4.1.5 Before installation • During product unpacking and removing it from the packing case, be sure to lift it without exerting any pressure on other parts, especially, horizontal flaps, the refrigerant piping, drain piping, and other resin parts. • Be sure to remove a cushion (corrugated paper) located between the heat exchanger and the right air filter. • Be sure to check the type of R22 refrigerant to be used before installing the unit. (Using an incorrect refrigerant will prevent normal operation of the unit.) • The accessories needed for installation must be retained in your custody until the installation work is completed. Do not discard them! • Decide upon a line of transport. • Leave the unit inside its packaging while moving, until it reaches the installation site. Where unpacking is unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid damage or scratches to the unit. • For the installation of an outdoor unit, refer to the installation manual attached to the outdoor unit. • When using the wireless remote controller, refer to the installation manual attached to the wireless remote controller. • Entrust installation to the place of purchase or an authorized serviceman. Improper installation could lead to leaks and in worst cases, electric shock of fire. • Use only parts provided with the unit or parts satisfying required specifications. Unspecified parts could cause the unit to fall out of place, or could lead to leaks and, in the worst cases, electric shock or fire.

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4.2 Introduction This installation guidance describes the procedures for outdoor unit installation, piping, wiring, and control between outdoor units, indoor units and controller. Installation of the indoor units is not described in this part. Please refer to the installation guidance manual which is supplied with indoor units for their respective installation.

4.2.1 Lifting method Always lift the unit with ropes attached at four points so that impact is not applied to the unit. Attach the ropes to the unit at an angle of 40째 or less. Use two ropes at least 7 m long.

4.2.2 Inspecting and handling the unit At the time of delivery, the package should be checked for any damage from out side and inside, If damaged then it should be reported to the carrier claims agent immediately . When handling the unit refer to following cautions: Handle the unit with care. Keep the unit upright in order to avoid inside components damage.

CAUTION

Be very careful when carrying the product. PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous. Do not touch heat exchanger fins with your bare hands. Otherwise you may get cut. Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.

If a forklift is to be used it should pass the forklift arms through the openings at the bottom of the unit. If a crane is used, lift the unit preferably with 2 ropes of at least 7m length. When lifting the unit with a crane, always use protectors to prevent belt damage and pay attention to the position of the unit's center of gravity. Bring the unit in original package to prevent damage during local transport.

When carrying in outdoor unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make outdoor unit unstable, resulting in a fall of it.

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Foundation

4.3 Foundation LT-H548DLE1, LT-H548DLE2, LT-C548DLE1, LT-C548DLE2, LT-H488DLE1, LT-C488DLE1 <Basic intensity> Bolt Factor Concrete height Bolt inserted depth

M10-J type 100mm or more 70mm or more

460mm or more

550mm

LT-H368DLE1, LT-C368DLE1 <Basic intensity> Bolt Factor Concrete height Bolt inserted depth

M10-J type 100mm or more 70mm or more

100mm or more

550mm

360mm or more

546mm

370mm or more

LT-H286HLE1, LT-C286HLE1 <Basic intensity> Bolt Factor Concrete height Bolt inserted depth

M10-J type 100mm or more 70mm or more 100mm or more

LT-H246HLE1, LT-C246HLE1 <Basic intensity> Bolt Factor Concrete height Bolt inserted depth

M10-J type 100mm or more 70mm or more 100mm

546mm

370mm or more

639mm

322mm or more

LT-H186ELE1, LT-C186ELF1 LT-H186ELF1, LT-C186ELE1 <Basic intensity> Bolt Factor Concrete height Bolt inserted depth

M10-J type 100mm or more 70mm or more 100mm

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4.4 Settlement of the outdoor unit Anchor the outdoor unit with a bolt and nut tightly and horizontally on a concrete or rigid mount. When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. In the case when the vibration of the unit is conveyed to the house, secure the unit with an anti-vibration rubber.

Bolt construction work Mechanical anchor bolt

Foundation bolt

M10

Nut

Size M10 Count 4EA

60~120

Frame

Settlement draw of outdoor units

Bolt

Tubing connection

CAUTION

• The ingredients of foundation : Cement : Sand : Gravel for the concrete should 1 : 2 : 4 ratio • The foundation surface should be finished with mortar. • The edges of foundation should be rounded. • A drain passage should be made around the foundation to thoroughly drain water away from the equipment installation area. • If installing the outdoor units on the roof, the roof's strength have to be checked. • Care should be taken for weather - proofing • Blocking all gaps of outdoor unit, for passing piping and wiring, using sealing material (Field supply) (Animals and bugs might enter the machine.)

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Selection of the best location

4.5 Selection of the best location This unit is suitable for installation in a residential and commercial environment situation. If installed near a household appliance it can cause electromagnetic interference. The units should be installed in a location that meets the following requirements: A robust and strong base which can support the weight of the unit and will not degrade easily If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that the discharge air of the condenser is not restricted. It is recommended that the outdoor unit should be fenced to avoid animals or plants being exposed in the direct path of the discharged air . Ensure proper spaces between the unit and its surrounding as given in the figure. Ensure that the water shall not cause any damage by overflowing in case of water condensation The noise, vibration and hot discharged air of the outdoor unit should not annoy the surrounding environment. Ensure that there is no damage to the pipes in the long run as it may cause refrigerant leakage. In case the outdoor may have heavy snow : a. Make foundation at a suitable height. b. Fit a suitable hood or a awning over the unit. Rooftop Installations : If the outdoor unit is installed on a roof, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.

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4.6 Clearance space 4.6.1 Clearance around outdoor unit

300 mm or more

300 mm or more 300 mm or more

nro

Fe ob nce sta or cle s

300 100 mm or more

More than 50cm (Service space)

500 mm or more (Service space)

â&#x20AC;˘ Ensure that the space around the back is more than 300 mm on the opposite to the PCB side and secure 500 mm space near the compressor and PCB side of the airconditioner for service.

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Clearance space

Clearance of side discharge unit (Unit:mm) 1) Where there is an obstacle on the air intake side: ■ No obstacle above • Obstacle on the suction side only

• Obstacle on both the sides

ore rm 0o 10

ore 60

■ Obstacle above, too • Obstacle on the air intake side, too

ore

s les

1000 or more

r le

1000 or more

• Obstacle on the air intake side, and both sides 500

ore

0 10

ore

m or

ore

2) Where there is an obstacle on the discharge side:

s les

■ Obstacle above, too

ore

1000 or more

■ No obstacle above

0 50

3) Where there are obstacles on both suction and discharge sides:

0 50

■ Where the obstacles on the discharge side is higher than the unit: • No obstacle above

ore

• Obstacle above, too The relations between H, A and L are as follows: 0 < L ≤ 1/2H

750

1/2H < L

1000

or le

1000 or more

500

L≤H

Set the stand as: L ≤ H

Close the bottom of the installation frame to prevent the discharged air from being bypassed.

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H<L

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■ Where the obstacles on the discharge side is lower than the unit: • No obstacle above

ore

• Obstacle above, too The relations between H, A and L are as follows: 0 < L ≤ 1/2H

100

1/2H < L

200

H<L

r le

1000 or more

Set the stand as: L ≤ H

L≤H

ore

Close the bottom of the installation frame to prevent the discharged air from being bypassed. ore

o 00

4) Series installation

0 10 00

0 50

[Example]

4.6.2 Air guide work In case the out door unit is located in the outdoor cabin of apartment or flats, then the efficiency may drop and system pressure increases thus finally damaging the compressor or other components in the system by heat short circuit.

4.6.3 Lightning safety zone 1) To protect outdoor unit from lightning, it should be placed within lightning safety zone.

<Without air guide> Safety dorice activation Lightning rod

<With air guide> Normal operation

Lightning rod Protection Angle (25˚~55˚)

Safety zone

1.5m

Building Height [m]

Protection Angle [˚]

Regarding the safety from atmosphere electricity, follow the local or national regulations

2) Power cable and communication cable should be 1.5m away from lightning rod. 3) High resistance grounded system should be performed against induced lightning or indirect stroke. 4) If the building has no lightning protection, outdoor unit may be damaged from lightning. This should be informed to customer or building owner in advance.

Safe zone

Ground

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Outdoor unit piping

4.7 Outdoor unit piping 4.7.1 Outdoor unit piping Required tools

Screw Driver

Drill M/C f 3.5/F14.5

Measuring Tape, Blade

Core drill

Spanner

Torque Wrench

Soap Foam

Thermometer

Hook Meter

Multi Tester

Flare Set

Hexagonal wrench(4mm, 5mm)

4.7.2 Connecting piping 1) Align the center of the pipings and sufficiently tighten the flare out by hand.

2) Finally, tighten the flare nut with torque wrench until the wrench clicks. â&#x20AC;˘ When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Outdoor unit Gas pipe

Liquid pipe

Torque wrench

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4.8 Outdoor unit installation requirements 4.8.1 Piping elevation and length

Max. 30m

Installaton irrespective of indoor, outdoor elevation

Model [Outdoor unit]

Max total piping length(m)

Standard length(m)

LT-H548DLE1, LT-H548DLE2 LT-C548DLE1, LT-C548DLE2

7.5

LT-H488DLE1, LT-C488DLE1

7.5

LT-H368DLE1, LT-C368DLE1

7.5

LT-H286HLE1, LT-C286HLE1

7.5

LT-H246HLE1, LT-C246HLE1

7.5

LT-H186ELE1, LT-C186ELF1 LT-H186ELF1, LT-C186ELE1

7.5

Refrigerant charge Indoor unit capacity (Btu/h)

Pipe size Liquid

Rated length

Additional refrigerant

Gas

54k

3/4"(19.05mm)

3/8"(9.52mm)

7.5m

60g/m

48k

3/4"(19.05mm)

3/8"(9.52mm)

7.5m

45g/m

36k

5/8"(15.88mm)

1/4"(6.35mm)

7.5m

50g/m

28k

5/8"(15.88mm)

1/4"(6.35mm)

7.5m

35g/m

24k

5/8"(15.88mm)

1/4"(6.35mm)

7.5m

35g/m

18k

1/2"(12.7mm)

1/4"(6.35mm)

7.5m

20g/m

CAUTION

Extra refrigerant = (Extended length - rated length) x additional refrigerant If total additional charge value after calculation comes out to be negative, then do not consider additional charge.

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Outdoor unit installation requirements

CAUTION

1. Regulation for refrigerant leakage : the amount of refrigerant leakage should satisfy the following equation for human safety. Total amount of refrigerant in the system

0.3 ( kg / m3 )

Volume of the room at which indoor unit of the least capacity is installed 2. If the above equation can not be satisfied, then follow the following steps. Selection of air conditioning system: select one of the followings. • Effective opening part Installation • Reconfirmation of outdoor unit capacity and piping length • Reduction of the amount or refrigerant • 2 or more security device installation of alarm for gas leakage Change indoor unit type : installation position should be over 2m from the floor Adoption of ventilation system : choose ordinary ventilation system or building ventilation system Limitation in piping work : design for earthquake-proof and prevention against thermal stress

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4.8.2 Transmission and power cable connection 1) Example for the connection of transmission and power cable - No need of independent power supply for the indoor units. Power supply

Circuit breaker

Earth wire

Outdoor unit

Indoor unit

NOTE

148

: The 4 slashed lines represent 2 power line, 1 earth line and 1 transmission cable.

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Outdoor unit cabin

4.9 Outdoor unit cabin 4.9.1 Outdoor cabin louver requirement 1. Outdoor cabin type : Manual door open type 2. Louver angle : less than 15° on the horizontal base

Max15° (Recommended)

3. Louver interval: over 100mm (recommend) 4. Louver shape : wing type or plane type Louver

Over 100mm (Recommended)

Section CAUTION

• Opening rate and suction should be considered for louvered outdoor room. • Do not use 'S' type louver.

Outside

Noise can occur due to backward flow of the air passing through the louver blade

Inside

NOTE

The problem in case the louver opening rate is small. 1. Noise can occur due to increased velocity of the air passing through louver blade. 2. Noise can occur due to the louver blade vibrations. 3. Drop in outdoor fan performance (Excess static pressure damage can cause drop in the performance as well as outdoor heat exchange efficiency). 4. In case the louver opening rate is small or there is insufficient air flow exchange, it might stop the air conditioner.

Opening rate by louver radian W

h ho H

≤ 15° ho = h * COS Total face area(A) = H * W Number of open space (N) = (number of louver - 1) Effective face area(Af) = ho * W * N Louver opening rate (n) = Af/A Af = A * n Effective face area of cross section

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Outdoor unit cabin

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4.9.2 Air flow rate confirmation Example. 1 ■ Application Model : AT-H126CLC0 [T11AHP SC0] Air flow rate 25CMM [Total opening rate] 1400mm 1200mm

1900mm

■ Case : velocity of discharging air: 5m/s, velocity of suction air: 2.5m/s

Air guide duct

540 mm

■ Openness rate = 80% or more ✻ Openness rate =

Effective face area(Af) Total face area(A)

■ Air guide of discharging air part should be equipped. 770mm

■ Louver total dimension (excluding frame) ■ Louver shielding dimension by product ■ Suction able louver dimension ■ Equivalent suction dimension (Opening rate 80%) ■ Equivalent suction air volume ■ Required air volume / equivalent voloume

(A) = 1.2 m x 1.9 m = 2.28 m2 (B) =0.77 m x 0.54 m = 0.42 m2 (A-B) = 1.86m2 = 1.86 m2 x 0.8 = 1.49 m2 = 1.49 m2 x 2.5 m/s x 60s/m = 223.5 CMM = 223.5 CMM / 25 CMM(product airflow rate) = 894 %

➡ OK

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Part 4 Spcial Guide 1. Installation guide at the seaside ......................................................152

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Installation guide at the seaside

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1. Installation guide at the seaside CAUTION

1. Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced. 2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance. 3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs additional anticorrosion treatment on the heat exchanger.

Selecting the location(Outdoor Unit) 1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.

Sea wind

2) In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.

Windbreak

• It should be strong enough like concrete to prevent the sea wind from the sea. • The height and width should be more than 150% of the outdoor unit.

Sea wind

• It should be keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow.

3) Select a well-drained place. 1. If you can’t meet above guide line in the seaside installation, please contact LG Electronics for the additional anticorrosion treatment. 2. Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water

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P/No.: MFL33061302

Head Office: 20 Yoidodong, Youngdungpogu, Yoido P.O.Box 355 Seoul 150-721, Korea Phone:82-2-3777-7985

Changwon Office: 76 Seongsandong, Changwon, Gyeongnam 641-713, Korea Phone: 82-55-269-3506 http://www.lge.com/airconditioner All rights reserved Printed in Korea June/2007 The specifications, designs, and information in this brochure are subject to change without notice.

File No. : A8974 Volume:1

The air conditioners manufactured by LG have received ISO9001 certificate for quality assurance and ISO14001 Certificate No. : certificate for environmental E00626/1 management system.