HITACHI INVERTER-DRIVEN MULTI-SPLIT SYSTEM HEAT PUMP AIR CONDITIONERS - HI-MULTI SET-FREE FSG1 SERIES -
Cooling Capacity Range 69.0 kW to 85.0 59,300 kcal/h to 73,100 235,300 Btu/h to 290,000 Heating Capacity Range 77.5 kW to 95.0 66,600 kcal/h to 81,700 264,200 Btu/h to 324,200
kW kcal/h Btu/h
Technical Catalog I <Supplement> - Design Information -
Models: kW kcal/h Btu/h
The inverter-driven multi-split system heat pump air conditioners, HI-MULTI SET-FREE FSG1 Series, have been developed to provide individual control, comfortable operation control, great power saving operation through the year for medium/big buildings.
Outdoor Units â&#x20AC;˘ FSG1 Series RAS-24FSG1
RAS-30FSG1
The range of the HI-MULTI SET-FREE Series has been extended up to 30HP. This system can provide the best which can not be obtained by the current one-to-one systems.
SP1-N02, 2002
- CONTENTS No.
Page
1. FEATURES ............................................................................................................................... 1 1.1 System Features .............................................................................................................. 1 2. GENERAL DATA ....................................................................................................................... 5 2.1 General Data for Outdoor Units ....................................................................................... 5 3. DIMENSIONAL DATA ................................................................................................................ 6 3.1 Dimensional Data for Outdoor Units ................................................................................ 6 4. SELECTION DATA .................................................................................................................... 8 4.1 Operation Space .............................................................................................................. 8 4.2 Center of Gravity .............................................................................................................. 8 4.3 Selection Guide ................................................................................................................ 9 4.4 Capacity Characteristic Curve of Outdoor Units ............................................................ 12 4.5 4.6 4.7 4.8 4.9 4.10
Cooling Capacity Table of 100% Combination (Dimension: kW) ................................... 14 Heating Capacity Table of 100% Combination (Dimension: kW) ................................... 14 Cooling Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h) ................. 15 Heating Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h)) ................ 15 Correction Factor According to Piping Length ............................................................... 16 Correction Factor According to Defrosting Operation .................................................... 17
5. ELECTRICAL DATA ................................................................................................................ 18 6. SOUND DATA ......................................................................................................................... 18 7. WORKING RANGE ................................................................................................................. 19 8. OPTIONAL ACCESSORIES ................................................................................................... 20 8.1 Liquid Crystal Remote Control Switch (PC-P1H) ............................................................ 8.2 Wireless Remote Control Switch (PC-LH3) .................................................................... 8.3 7-Day Timer (PSC-5T) .................................................................................................... 8.4 Central Station (PSC-5S) ................................................................................................ (Refer to the Technical 8.5 Remote Control Cable (PRC-10K to PRC-30K) .............................................................. Catalog I, SP1-K03Q.) 8.6 Receiver Kit (PC-RLH4) .................................................................................................. 8.7 3P Connector Cable (PCC-1A) ....................................................................................... 8.8 Remote Sensor (THM-R2A) ............................................................................................ 8.9 Drain Kit (DBS-26) .......................................................................................................... 8.10 Multi-Kit .......................................................................................................................... 20 8.11 Dryer for Field-Piping ..................................................................................................... 24 9. COMPONENT DATA ............................................................................................................... 25
- CONTENTS No.
Page
10. CONTROL SYSTEM ............................................................................................................. 26 10.1 Refrigerant Cycle ......................................................................................................... 26 10.2 Control System ............................................................................................................... 27 10.3 System Control (Refer to the Technical Catalog I, SP1-K03Q.) ...................................... 10.4 Standard Operation Sequence ....................................................................................... 28 10.5 Safety and Control Device Setting ................................................................................. 40 10.6 Standard Electrical Wiring Diagram ............................................................................... 41 11. FOUNDATION PROVISION .................................................................................................. 43 12. REFRIGERANT PIPING PROVISION .................................................................................. 43 13. FIELD WIRING PROVISION ................................................................................................. 47 14. MISCELLANEOUS NOTES (Refer to the Technical Catalog I, SP1-K03Q.) ........................ 48 15. STANDARD SPECIFICATIONS (Refer to the Technical Catalog I, SP1-K03Q.) .................. 48 16. CAUTION ON REFRIGERANT LEAKAGE ........................................................................... 48 16.1 Maximum Permissible Concentration of HCFC Gas ...................................................... 48 16.2 Calculation of Refrigerant Concentration ....................................................................... 48 16.3 Countermeasure for Refrigerant Leakage According to KHK Standard ......................... 48
This technical catalog is the supplementary version to the Technical Catalog I, SP1-K03Q, and introduces the new-line up of the HI-MULTI SET-FREE FSG1 (R407C) Series; 24HP and 30HP outdoor units. * For the common information of the HI-MULTI SET FREE FSG series, and the information of the indoor units, 5~20HP outdoor units, remote control switches, optional accessories, etc., refer to the Technical Catalog I, SP1-K03Q.
1. FEATURES 1.1
System Features
New Line-Up of 24HP and 30HP Outdoor Unit HITACHI proudly introduces the new line-up of respond the air conditioning needs for big capacity SET-FREE FSG1 series, 24HP and 30HP outdoor units. units (RAS-24FSG1 and RAS-30FS3) in order to Various Indoor Units and Combinations The indoor units as shown in the table below can and RAS-30FSG1. be connected to the outdoor units, RAS-24FSG1 Indoor Unit Type
0.8
1.0
1.5
Nominal Horsepower (HP) 2.0 2.5 3.0 4.0
In-the-Ceiling 4-Way Cassette 2-Way Cassette Wall Floor Floor Concealed Ceiling : Available
5.0
8.0
10.0
(2.3)
NOTE: For the detailed specifications and information of the indoor units, refer to the Technical Catalog I, SP1-K03Q.
Able to Connect One Outdoor Unit with up to 32 Indoor Units Utilizing an inverter control, a wide range of combination horsepower of 50% can be chosen operation capacity control is also available. by combination of the indoor units when Up to 32 indoor units can be connected to one compared with the nominal outdoor unit capacity. outdoor unit, and a maximum total combination Therefore, the new system can meet individual air horsepower of 130% and a minimum total conditioning requirements in most office buildings. Indoor Unit Outdoor Unit Model
Minimum Maximum Combination Capacity Combination Capacity (HP) (HP)
Maximum Combination of Indoor Unit
Minimum Individual Operation Capacity (HP)
RAS-24FSG1
12
31
27
1.0 (*1)
RAS-30FSG1
15
39
32
1.0 (*1)
*1:
In case that 1.0HP indoor units are used, the maximum quantity of 1.0HP indoor unit shall be 12.
However, the following combination is available under the following conditions. <RAS-24FSG1> One horsepower indoor unit up to 24 units is connectable when the total system indoor unit combination capacity is smaller than 27 horsepower (within 113%).
<RAS-30FSG1> One horsepower indoor unit up to 32 units is connectable when the total system indoor unit combination capacity is smaller than 32 horsepower (within 107%).
ATTENTION This system has been designed for simultaneous cooling or heating operation. Do not apply this system to the rooms where individual cooling and heating operation are
required at the same time. If applied, it will result in uncomfortable air conditioning due to big temperature changes when the operation mode is changed. 1
Higher Performance In order to achieve a higher performance, the following new technologies have been adopted. * New type DC scroll inverter compressor * Additional Sub-cool cycle component (plate heat exchanger) * New type of heat exchanger (2 gas pipe / 1 liquid pipe system)
AIR
GAS
LIQUID CS-NET Applicable The CS-NET Version 6, HITACHI Computer new outdoor units, RAS-24FSG1 and RASControlled Network System, can be applied to the 30FSG1. Installation • Side-by-side installation with 5~20HP outdoor units is possible due to the structure of the same unit depth (750mm), and the good appearance when installing side by side is achieved due to the same unit height (1,645mm). * In case of 24 and 30HP outdoor unit, two(2) units can be installed in line with a clearance of only 20mm (In case of 5~10/16, 20HP outdoor unit, max. 3/2 units). • Due to single packaged units, only two (gas and liquid) pipings are needed as shown in the figure.
Oil Piping: Not Required Dimension: W 2870 x D 750 x H 1645 2 Installation Space: 2.15m
More Flexible Refrigerant Piping • Maximum total piping length between outdoor • Maximum vertical lift between indoor and and indoor units: 120m (current model: 100m) outdoor unit = 50m (40m when O.U. are lower than I.U.) • Maximum piping length between the 1st Multi-kit and the farthest indoor unit: 40m (current model: • Maximum vertical lift among indoor units = 15m 30m) Maximum Piping Length between First Multi-Kit and the Farthest Indoor Unit: 40m Maximum total Piping Length from First Multi-kit : 480m
Height Difference between Indoor Unit and Outdoor Unit : Max. 50m (#1) (#1: When the outdoor unit is installed lower than indoor unit: Max. 40m) Actual Piping Length: Max. 120m
2
Height Difference between Indoor Units : Max. 15m
New Multi-Kit The following multi-kits are applied to the new outdoor units, RAS-24FSG1 and RAS-30FSG1. Applicable Outdoor Units
RAS-24FSG1, RAS-30FSG1 E-152S (E-162S3), E-202S3, E-242S, E-302S
Line Branch
2 Branches
E-102S5 *1), E-102SE1 *1) E-52S3 *1), E-52SE1 *1)
Header Branch
2~6 Branches
E-86SE3 *2)
2~8 Branches
E-88SE3 *2)
*1): These multi-kits are also used for the current 5~10HP outdoor units (RAS-5FSG, RAS-8FSG and RAS-10FSG). These are used according to the total horsepower of indoor units which are connected downstream from the multi-kit. *2): These multi-kits are also used for the current 8 and 10HP outdoor units (RAS-8FSG and RAS-10FSG).
Control System • Indoor Unit Quantity Smaller than 16 (including 16)
O.U. Dip SW Setting
Central Station PSC-5S, CS-NET
Outdoor Unit
Dip Switch Setting Ex.: DSW1 DSW1
HIGH COOL MED HEAT DRY LOW
GROUP
FAN
AUTO
TIMER EMERGENCY
SET TEMP.
ON
DEMAND NO FUNCTION
LOUVER 1 2 3 4 5 6 7 8
AUTO
9 10 11 12 13 14 15 16
RMTSW NAVL
CHECK
ABNML
FILTER
GROUP
RUN/STOP
1 2 3 4
OFF
I.U. Dip SW Setting
Set the same refrigerant system No. Dip Switch Setting Ex.: Up to Number of 16
Indoor Unit
DSW5
No.1
No.2
No.16
ON 1 2 3 4
OFF
Remote Control Switch
NOTE: Refrigerant System setting is available on the following dip switches. Outdoor Unit: DSW1 Indoor Unit: DSW5
• Indoor Unit Quantity more than 16 (up to 32) As indoor unit No. setting is currently available up to 16. Therefore, the following setting is required. 1) Set No.8 pin of DSW5 at the “ON” side in the outdoor unit PCB. 2) Regarding refrigerant system setting (DSW5) of indoor units up to 16, set the same refrigerant system No. (DSW1) of the outdoor unit.
3) Regarding refrigerant system setting (DSW5) of indoor unit from 17 to 32, set the refrigerant system No. by adding 1(one) to the above 2). If not set, malfunction will occur. NOTE: Do not use the above refrigerant system No. in other refrigerant systems at the same H-LINK. 3
â&#x20AC;˘ Dip Switch Setting Example (32 Indoor Units) [O.U. Ref. System No: 0] O.U. Ref System No. 0
O.U. Ref System No. 1
O.U. Dip SW Setting
O.U. Dip SW Setting
DSW1
DSW1 ON
1 2 3 4
Outdoor Unit
OFF
Set No.8 pin at ON side in O.U.
Outdoor Unit
Central Station CS-NET
Set No.8 pin at ON side in O.U.
ON
Central Station CS-NET
1 2 3 4
DSW5 HIGH COOL MED HEAT DRY LOW
GROUP
FAN
ON
AUTO
TIMER EMERGENCY
SET TEMP.
9 10 11 12 13 14 15 16
AUTO RMTSW NAVL
CHECK
ABNML
FILTER
GROUP
HIGH
COOL MED HEAT DRY LOW
DEMAND NO FUNCTION
LOUVER 1 2 3 4 5 6 7 8
AUTO
TIMER EMERGENCY
SET TEMP.
DEMAND NO FUNCTION
ON
LOUVER 1 2 3 4 5 6 7 8
AUTO
9 10 11 12 13 14 15 16
RMTSW NAVL
CHECK
ABNML
FILTER
GROUP
RUN/STOP GROUP
RUN/STOP
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
Dip Switch Setting Ex.: Up to Number of 16
Operation Line (H-LINK)
I.U. Dip SW Setting Indoor Unit
Indoor Unit
No.1
No.2
No.1
No.16
DSW5
No.2
Dip Switch Setting Ex.: Up to Number of 16
No.16 Up to 16
Up to 16
DSW5
ON
ON
OFF
1 2 3 4
Dip Switch Setting Ex.: Up to Number of 17 to 32
No.17
No.18
No.32
ON 1 2 3 4
OFF
Set the same refrigerant system No. of the outdoor unit.
Set the same refrigerant system No. of the outdoor unit.
Dip Switch Setting Ex.: Up to Number of 17 to 32 DSW5
OFF
Operation Line
Operation Line
I.U. Dip SW Setting
1 2 3 4
OFF
DSW5 FAN
No.17
No.18
from 17 to 32
OFF
Remote Control Switch Set the refrigerant system No. by adding 1 of the outdoor unit system No.
DSW5
No.32
from 17 to 32 Remote Control Switch
ON 1 2 3 4
OFF
Set the refrigerant system No. by adding 1 of the outdoor unit system No.
NOTE: In the case that indoor unit quantity is greater than 16 (excluding 16), count one outdoor unit as two units. H-LINK System The H-LINK wiring system requires only two and connecting wires for all indoor units and all transmission wires connecting each indoor unit outdoor units in series. and outdoor unit for up to 16 refrigerant cycles, New Transmission System A non-polar 2-wire cable is applied for the outdoor unit. Miswiring by inverting connections 1 transmission wires connecting indoor units and and 2 is eliminated. Wide Operation Range This unit has been designed for cooling operation and for heating operation under low ambient under low ambient temperatures down to -5oC temperature down to -15oC. Low Sound by AC Chopper Control Fan motor control by AC Chopper has realized In case of 220V 60Hz, fan motor control by ISPM. low electromagnetic sounds remarkably. ISPM: Inverter System Power Module Low Operation Sound Resulting from New Fan Shape and Propeller Fan Material The combination of the most appropriate fan operation sound which was almost impractical in shape for smooth air flow and a new material of the previous units. MRP (Mica polypropylene) has resulted in a low Low Sound Operation by Low Noise Fan Motor Aluminum die-casting was used for the suspension structure, the vibration sound has assembled fan motor and a low sound operation been minimized. has been achieved. And due to a non-resonance Lower Sound Operation during Night Time By improvement of the cabinet structure and fan inverter, operation sound has been reduced. shape, and by the adoption of a new material and 4
2. GENERAL DATA 2.1
General Data for Outdoor Units
Horsepower Model Power Supply Nominal Cooling Capacity Nominal Heating Capacity Cabinet Color Sound Pressure Level (Overall A Scale) Outer Dimensions Height Width Depth Net Weight Refrigerant Flow Control Compressor Quantity Motor Output (Pole) Heat Exchanger Condenser Fan Quantity Air Flow Rate Motor Output (Pole) Refrigerant Piping Liquid Line Gas Line Refrigerant Charge Wiring Holes Power Supply Control Circuit
kW kcal/h Btu/h kW kcal/h Btu/h
24.0 30.0 RAS-24FSG1 RAS-30FSG1 AC 3φ, 380-415V/50Hz, 380V/60Hz, 220V/60Hz 69.0 85.0 59,300 73,100 235,300 290,000 77.5 95.0 66,600 81,700 264,200 324,200 Synthetic Resin Paint Baked on Galvanized Steel Plate Beige
dB
63-58 (Night Shift)
64-59 (Night Shift)
mm (in.) mm (in.) mm (in.) kg (lbs.)
1,645 (64-3/4) 2,870 (113) 750 (29-1/2) 790 (1,744)
1,645 (64-3/4) 2,870 (113) 750 (29-1/2) 820 (1,810) R407C Micro-Computer Control Expansion Valve Hermetic (Scroll)
kW
m3/min. (cfm) W
4 4 3.0(4)x1+4.4(2)x1+5.5(2)x2 3.0(4)x1+4.4(2)x1+7.5(2)x2 Multi-Pass Cross-Finned Tube Propeller Fan 3 3 426 531 (15,045) (18,753) 0.275(6)x3 0.275(6)x3
mm (in.) mm (in.) kg
19.05 (3/4) 34.9 or 38.1 (1-3/8) (1-1/2) 25.0
22.2 (7/8) 41.3 or 44.45 (1-5/8) (1-3/4) 28.5
mm (in.) mm (in.)
φ70 (2-3/4)
φ70 (2-3/4)
Connecting Wire between Indoor and Outdoor Unit Approximate Packing Measurement
φ26.5 (1-1/16)
m3
2
2
4.32
4.32
NOTES: 1. The above cooling and heating capacities show the capacities when the outdoor unit is operated with the 100% rating of indoor units, and are based on the standard JIS standard B8616. Cooling Operation Conditions Indoor Air Inlet Temperature: Outdoor Air Inlet Temperature:
27oC DB (80oF DB) 19.0oC WB (66.2oF WB) 35oC DB (95oF DB)
Heating Operation Conditions Indoor Air Inlet Temperature: Outdoor Air Inlet Temperature:
20oC DB (70oF DB) 7oC DB (45oF DB) 6oC WB (43oF WB) Piping Length: 5 Meters, Piping Lift: 0 Meter 2. The sound pressure level is based on following conditions. 1 Meter from the unit service cover surface, and 1.5 Meters from floor level. The above data is based on the cooling mode. In case of heating mode, the sound pressure level increases by approximately 1~2 dB. Voltage of the power source is 380V or 220V. In case of the power source of 415V, the sound pressure level increases by approximately 1 dB. 3. The outdoor units for each power supply, 380-415V/50Hz, 380V/60Hz and 220V/60Hz are different. Therefore, check the required power supply when ordering. 4. In case of the outdoor unit for 220V/60Hz, the motor output is 0.38(6)x1+0.275(6)x2.
5
3. DIMENSIONAL DATA 3.1
Dimensional Data for Outdoor Units
I Outdoor Unit Model: RAS-24FSG1
6
I Outdoor Unit Model: RAS-30FSG1
7
4. SELECTION DATA 4.1
Operation Space
RAS-24FSG1 and RAS-30FSG1
*: In case that the height of the rear side wall is higher than 500mm (500+H), keep the distance between the unit and the rear side wall with (300+1/2H) mm.
4.2
Center of Gravity
RAS-24FSG1 and RAS-30FSG1
2870
8
0
0 79
610
1430
35
1645
(mm)
Cooling/Heating Performance at Various Combinations
4.3
Selection Guide
(1) Meaning of Model Name of Indoor Unit Example: RPI - 1.5 FSGE HI-MULTI SET-FREE FSG Horsepower Unit Type In-the-Ceiling Type Four-Way Cassette Type Two-Way Cassette Type Wall Type Floor Type Floor Concealed Type Ceiling Type
RPI RCI RCD RPK RPF RPFI RPC
NOTE: Select the indoor units and outdoor unit so as the total indoor horsepower is near to the outdoor horsepower.
(2) Nominal Capacity of Indoor Units Horsepower (HP) 0.8
1.0
1.5
2.0
2.3
2.5
3.0
4.0
5.0
8.0
10.0
Capacity Cooling Capacity Heating Capacity
kW kcal/h Btu/h kW kcal/h Btu/h
2.3 2,000 7,900 2.6 2,250 8,900
2.9 4.4 5.8 6.7 7.3 8.7 11.6 2,500 3,800 5,000 5,800 6,300 7,500 10,000 9,900 15,100 19,800 22,900 25,000 29,700 39,700 3.3 4.9 6.5 7.5 8.1 9.6 13.0 2,800 4,200 5,600 6,500 7,000 8,300 11,200 11,100 16,700 22,200 25,600 27,800 32,800 44,400
14.5 12,500 49,600 16.3 14,000 55,500
23.2 28.5 20,000 24,600 79,800 97,800 25.0 31.5 21,500 27,000 85,300 107,500
Capacity Adjustment by Dip Switch Setting Horsepower (HP) Variable Capacity kW Cooling kcal/h Capacity Btu/h kW Heating kcal/h Capacity Btu/h Dis Switch Setting ON: , OFF:
1.0
1.3 1.3 1.3
3.2 2,800 11,000 3.6 3,100 12,300 1 2
1.5
3.8 3,300 13,000 4.2 3,600 14,300 3 4
1.5
1.8 1.8 1.8
4.8 4,100 16,400 5.3 4,600 18,100 1 2
-
2.0
5.2 4,500 17,800 5.6 4,800 19,100 3 4
1
2.3 2.3 6.7 5,800 22,900 7.5 6,500 25,600 2 3
2.5
2.5
4
1
2.8 2.8 8.0 6,900 27,300 9.0 7,800 30,700 2 3
-
4
(2) Nominal Capacity of Outdoor Units Model
RAS-24FSG1
Horsepower (HP) Cooling Capacity
Heating Capacity
kW kcal/h Btu/h kW kcal/h Btu/h
RAS-30FSG1
24
30
69.0 59,300 235,300 77.5 66,600 264,200
85.0 73,100 290,000 95.0 81,700 324,200
Nominal Capacity of Outdoor Unit is under the condition that the total indoor unit horsepower is same as outdoor unit horsepower.
9
(4) Outdoor Unit Capacity at Nominal Temperature If the total indoor unit horsepower is not same to the outdoor unit horsepower, refer to “Capacity Characteristic Curve of Outdoor Units” in item 4.4. (5) Given Condition (Example) Total Load for Each Room Item Estimated Cooling Load Estimated Heating Load
kW kcal/h kW kcal/h
Room (1) 4.24 3,650 4.77 4,100
Room (2) 5.35 4,600 6.00 5,160
Room (3) 5.35 4,600 6.00 5,160
Room (4) 6.36 5,472 7.16 6,160
kW kcal/h kW kcal/h
Room (5) 8.48 7,295 9.54 8,207
Room (6) 8.48 7,295 9.54 8,207
Room (7) 10.6 9,119 11.9 10,238
Room (8) 10.6 9,119 11.9 10,238
Item Estimated Cooling Load Estimated Heating Load
Temperature Condition Cooling Outdoor Coil Air Inlet Dry Bulb: 30oC Indoor Coil Air Inlet Dry Bulb: 27oC Wet Bulb: 19oC
Heating Outdoor Coil Air Inlet Dry Bulb: 0oC Wet Bulb: -1oC Indoor Coil Air Inlet Dry Bulb: 20oC
Equivalent Piping Length between Indoor Units and Outdoor Unit: 60m Piping Lift: 25m Correction Factor of Cooling Capacity = 0.88 Correction Factor of Heating Capacity = 0.94 Power Source: 50Hz
(6) Selecting Matching Indoor Units and Nominal Capacity Select in-the-ceiling type indoor units. (Example) Item Selected Model Nominal Cooling Capacity Nominal Heating Capacity
kW kcal/h kW kcal/h
Item Selected Model Nominal Cooling Capacity Nominal Heating Capacity
10
kW kcal/h kW kcal/h
Room (1)
Room (2)
Room (3)
Room (4)
Room (5)
RPI-2.0FSGE 5.8 5,000 6.5 5,600
RPI-2.5FSGE 7.3 6,300 8.1 7,000
RPI-2.5FSGE 7.3 6,300 8.1 7,000
RPI-3.0FSGE 8.7 7,500 9.6 8,300
RPI-4.0FSGE 11.6 10,000 13.0 11,200
Room (6)
Room (7)
Room (8)
Outdoor Unit
RPI-4.0FSGE 11.6 10,000 13.0 11,200
RPI-5.0FSGE 14.5 12,500 16.3 14,000
RPI-5.0FSGE 14.5 12,500 16.3 14,000
(1)+(2)+(3)+(4) +(5)+(6)+(7)+(8) 81.3 70,100 90.9 78,300
RAS-24FSG1 69.0 59,300 77.5 66,600
(7) Actual Capacity In the case of the example of page 10, the total indoor horsepower is 28HP (=2.0HP+2.5HPx2+3.0HP+4.0HPx2+5.0HPx2). Therefore, the outdoor unit capacity at the nominal temperature which is selected from the “Capacity Characteristic Curve” is 71.7kW (61,614 kcal/h) at the cooling operation, 80.5kW (69,217 kcal/h) at the heating operation under nominal conditions. 1. Actual Capacity of Outdoor Unit Maximum Actual Capacity of Outdoor Unit = [Outdoor Unit Capacity at Nominal Temperature × Correction Factor According to Total Indoor Unit Capacity] × Correction Factor According to Piping Length and Lift × Correction Factor According to Temperature Condition Refer to the table in item 4.5 and item 4.6 for Correction Factor according to the temperature condition. Cooling: [71.7kW (61,614 kcal/h)] × 0.88 × 1.0 = 63.1kW (54,220 kcal/h) Heating: [80.5kW (69,217 kcal/h)] × 0.94 × 0.94 = 71.1kW (61,160 kcal/h) 2. Actual Capacity of Each Indoor Unit Actual Capacity of Each Indoor Unit = Actual Capacity of Outdoor Unit × [Each Indoor Unit’s Horsepower ÷ Summation of Each Indoor Unit Horsepower] ex. <RPI-2.0FSGE> Cooling Capacity: 63.1× (2.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=4.51kW (3,880kcal/h) Heating Capacity: 71.1× (2.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=5.08kW (4,370kcal/h) <RPI-2.5FSGE> Cooling Capacity: 63.1× (2.5[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=5.63kW (4,843kcal/h) Heating Capacity: 71.1× (2.5[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=6.35kW (5,463kcal/h) <RPI-3.0FSGE> Cooling Capacity: 63.1× (3.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=6.76kW (5,816kcal/h) Heating Capacity: 71.1× (3.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=7.62kW (6,555kcal/h) <RPI-4.0FSGE> Cooling Capacity: 63.1× (4.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=9.01kW (7,751kcal/h) Heating Capacity: 71.1× (4.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=10.16kW (8,741kcal/h) <RPI-5.0FSGE> Cooling Capacity: 63.1× (5.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=11.27kW (9,696kcal/h) Heating Capacity: 71.1× (5.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=12.70kW (10,926kcal/h)
<Result> Item Selected Model Actual Capacity
Design Load
Actual Maximum Cooling Capacity Actual Maximum Heating Capacity Estimated Cooling Load Estimated Heating Load
kW kcal/h kW kcal/h kW kcal/h kW kcal/h
Item Selected Model Actual Capacity
Design Load
Actual Maximum Cooling Capacity Actual Maximum Heating Capacity Estimated Cooling Load Estimated Heating Load
kW kcal/h kW kcal/h kW kcal/h kW kcal/h
Room (1)
Room (2)
Room (3)
Room (4)
Room (5)
RPI-2.0FSGE
RPI-2.5FSGE
RPI-2.5FSGE
RPI-3.0FSGE
RPI-4.0FSGE
4.51 3,880 5.08 4,370 4.24 3,650 4.77 4,100
5.63 4,843 6.35 5,463 5.35 4,600 6.00 5,160
5.63 4,843 6.35 5,463 5.35 4,600 6.00 5,160
6.76 5,816 7.62 6,555 6.36 5,472 7.16 6,160
9.01 7,751 10.16 8,741 8.48 7,295 9.54 8,207
Room (6)
Room (7)
Room (8)
RPI-4.0FSGE
RPI-5.0FSGE
RPI-5.0FSGE
(1)+(2)+(3)+(4)+(5)+(6)+(7)+(8) -
9.01 7,751 10.16 8,741 8.48 7,295 9.54 8,207
11.27 9,696 12.70 10,926 10.6 9,119 11.9 10,238
11.27 9,696 12.70 10,926 10.6 9,119 11.9 10,238
63.09 56,276 71.12 61,185 59.46 51,150 66.81 57,470
11
4.4
Capacity Characteristic Curve of Outdoor Units
The following charts show the characteristics of outdoor unit capacity which corresponds with total horsepower of combined indoor unit, on standard condition with refrigerant piping of horizontal and 5m at length. Cooling Capacity Cooling Characteristic Curve of RAS-24FSG1
Total Horse Power of Combined Indoor Unit (HP) 17R102670
Heating Capacity Heating Characteristic Curve of RAS-24FSG1
Total Horse Power of Combined Indoor Unit (HP) 17R102671
12
Cooling Capacity Cooling Characteristic Curve of RAS-30FSG1
Total Horse Power of Combined Indoor Unit (HP) 17R102672
Heating Capacity Heating Characteristic Curve of RAS-30FSG1
Total Horse Power of Combined Indoor Unit (HP) 17R102673
13
4.5
Cooling Capacity Table of 100% Combination (Dimension: kW) Table 1 Cooling Capacity Table for RAS-24FSG1 Unit of Capacity: kW (Correction Factor)
16.0
18.5
Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0
22.0
24.0
59.7 (0.87) 59.7 (0.87) 59.7
67.0 (0.97) 67.0 (0.97) 67.0
69.0 (1.00) 69.0 (1.00) 69.0
70.0 (1.01) 70.0 (1.01) 70.0
72.0 (1.04) 72.0 (1.04) 72.0
75.5 (1.09) 75.5 (1.09) 75.5
79.0 (1.14) 79.0 (1.14) 79.0
(0.87) 56.8 (0.82)
(0.97) 64.7 (0.94)
(1.00) 66.4 (0.96)
(1.01) 67.3 (0.98)
(1.04) 69.2 (1.00)
(1.09) 73.3 (1.06)
(1.14) 76.6 (1.11)
Outdoor Air Inlet o
Dry Bulb ( C) 25.0 30.0 35.0 40.0
Table 2 Cooling Capacity Table for RAS-30FSG1 Unit of Capacity: kW (Correction Factor)
16.0
18.5
Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0
73.5 (0.86) 73.5 (0.86)
82.6 (0.97) 82.6 (0.97)
85.0 (1.00) 85.0 (1.00)
87.3 (1.03) 87.3 (1.03)
88.8 (1.04) 88.8 (1.04)
93.1 (1.10) 93.1 (1.10)
97.3 (1.14) 97.3 (1.14)
35.0
73.5 (0.86)
82.6 (0.97)
85.0 (1.00)
87.3 (1.03)
88.8 (1.04)
93.1 (1.10)
97.3 (1.14)
40.0
70.0 (0.82)
79.7 (0.94)
81.9 (0.96)
83.9 (0.99)
85.3 (1.00)
90.4 (1.06)
94.4 (1.11)
Outdoor Air Inlet Dry Bulb (oC) 25.0 30.0
4.6
22.0
24.0
Heating Capacity Table of 100% Combination (Dimension: kW) Table 1 Heating Capacity Table for RAS-24FSG1 Unit of Capacity: kW (Correction Factor) Indoor Air Inlet Dry Bulb (oC)
Outdoor Air Inlet Wet Bulb (oC)
16.0
18.0
20.0
21.0
22.0
24.0
-10.0
60.7 (0.78)
59.6 (0.77)
58.5 (0.76)
58.0 (0.75)
58.0 (0.75)
57.4 (0.74)
-5.0 0.0 5.0 6.0 10.0 15.0
68.9 75.3 81.3 82.4 86.7 90.0
67.7 74.4 79.7 80.6 83.5 83.5
66.7 72.6 77.1 77.5 79.1 79.1
65.6 71.5 75.9 75.9 77.1 77.1
65.0 71.0 73.2 73.7 73.7 73.7
64.0 66.7 68.3 68.3 68.3 68.3
(0.89) (0.97) (1.05) (1.06) (1.12) (1.16)
(0.87) (0.96) (1.03) (1.04) (1.08) (1.08)
(0.86) (0.94) (0.99) (1.00) (1.02) (1.02)
(0.85) (0.92) (0.98) (0.98) (0.99) (0.99)
(0.84) (0.92) (0.94) (0.95) (0.95) (0.95)
(0.83) (0.86) (0.88) (0.88) (0.88) (0.88)
Table 2 Heating Capacity Table for RAS-30FSG1 Unit of Capacity: kW (Correction Factor) Indoor Air Inlet Dry Bulb (oC)
Outdoor Air Inlet o
Wet Bulb ( C) -10.0 -5.0 0.0 5.0 6.0 10.0 15.0
14
16.0 74.4 84.4 92.3 99.7 101.0 106.4 110.3
(0.78) (0.89) (0.97) (1.05) (1.06) (1.12) (1.16)
18.0 73.2 83.1 91.1 97.7 98.9 102.2 102.2
(0.77) (0.88) (0.96) (1.03) (1.04) (1.08) (1.08)
20.0 71.8 81.7 89.0 94.4 95.0 97.0 97.0
(0.76) (0.86) (0.94) (0.99) (1.00) (1.02) (1.02)
21.0 71.1 80.4 87.8 93.1 93.1 94.4 94.4
(0.75) (0.85) (0.92) (0.98) (0.98) (0.99) (0.99)
22.0 71.1 79.8 87.1 89.8 90.4 90.4 90.4
(0.75) (0.84) (0.92) (0.94) (0.95) (0.95) (0.95)
24.0 70.5 78.4 81.7 83.7 83.7 83.7 83.7
(0.74) (0.83) (0.86) (0.88) (0.88) (0.88) (0.88)
4.7
Cooling Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h) Table 1 Cooling Capacity Table for RAS-24FSG1 Unit of Capacity: x 1,000 kcal/h (Correction Factor)
16.0
18.5
Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0
22.0
24.0
51.3 (0.87) 51.3 (0.87) 51.3
57.6 (0.97) 57.6 (0.97) 57.6
59.3 (1.00) 59.3 (1.00) 59.3
60.2 (1.01) 60.2 (1.01) 60.2
61.9 (1.04) 61.9 (1.04) 61.9
64.9 (1.09) 64.9 (1.09) 64.9
67.9 (1.14) 67.9 (1.14) 67.9
(0.87) 48.8 (0.82)
(0.97) 55.6 (0.94)
(1.00) 57.1 (0.96)
(1.01) 57.9 (0.98)
(1.04) 59.5 (1.00)
(1.09) 63.0 (1.06)
(1.14) 65.9 (1.11)
Outdoor Air Inlet o
Dry Bulb ( C) 25.0 30.0 35.0 40.0
Table 2 Cooling Capacity Table for RAS-30FSG1 Unit of Capacity: x 1,000 kcal/h (Correction Factor)
16.0
18.5
Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0
63.2 (0.86) 63.2 (0.86)
71.0 (0.97) 71.0 (0.97)
73.1 (1.00) 73.1 (1.00)
75.1 (1.03) 75.1 (1.03)
76.4 (1.04) 76.4 (1.04)
80.1 (1.10) 80.1 (1.10)
83.7 (1.14) 83.7 (1.14)
35.0
63.2 (0.86)
71.0 (0.97)
73.1 (1.00)
75.1 (1.03)
76.4 (1.04)
80.1 (1.10)
83.7 (1.14)
40.0
60.2 (0.82)
68.5 (0.94)
70.4 (0.96)
72.1 (0.99)
73.3 (1.00)
77.7 (1.06)
81.2 (1.11)
Outdoor Air Inlet Dry Bulb (oC) 25.0 30.0
4.8
22.0
24.0
Heating Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h)) Table 1 Heating Capacity Table for RAS-24FSG1 nit of Capacity: x 1,000 kcal/h (Correction Factor) Indoor Air Inlet Dry Bulb (oC)
Outdoor Air Inlet Wet Bulb (oC)
16.0
18.0
20.0
21.0
22.0
24.0
-10.0
52.2 (0.78)
51.2 (0.77)
50.3 (0.76)
49.9 (0.75)
49.9 (0.75)
49.4 (0.74)
-5.0 0.0 5.0 6.0 10.0 15.0
59.2 64.7 69.9 70.9 74.5 77.4
58.2 64.0 68.5 69.3 71.8 71.8
57.4 62.4 66.3 66.6 68.0 68.0
56.4 61.5 65.3 65.3 66.3 66.3
55.9 61.0 62.9 63.4 63.4 63.4
55.0 57.4 58.7 58.7 58.7 58.7
(0.89) (0.97) (1.05) (1.06) (1.12) (1.16)
(0.87) (0.96) (1.03) (1.04) (1.08) (1.08)
(0.86) (0.94) (0.99) (1.00) (1.02) (1.02)
(0.85) (0.92) (0.98) (0.98) (0.99) (0.99)
(0.84) (0.92) (0.94) (0.95) (0.95) (0.95)
(0.83) (0.86) (0.88) (0.88) (0.88) (0.88)
Table 2 Heating Capacity Table for RAS-30FSG1 nit of Capacity: x 1,000 kcal/h (Correction Factor) Indoor Air Inlet Dry Bulb (oC)
Outdoor Air Inlet o
Wet Bulb ( C) -10.0 -5.0 0.0 5.0 6.0 10.0 15.0
16.0 64.0 72.6 79.4 85.7 86.8 91.5 94.8
(0.78) (0.89) (0.97) (1.05) (1.06) (1.12) (1.16)
18.0 62.9 71.5 78.3 84.0 85.0 87.9 87.9
(0.77) (0.88) (0.96) (1.03) (1.04) (1.08) (1.08)
20.0 61.7 70.2 76.5 81.2 81.7 83.4 83.4
(0.76) (0.86) (0.94) (0.99) (1.00) (1.02) (1.02)
21.0 61.1 69.1 75.5 80.1 80.1 81.2 81.2
(0.75) (0.85) (0.92) (0.98) (0.98) (0.99) (0.99)
22.0 61.1 68.6 74.9 77.2 77.7 77.7 77.7
(0.75) (0.84) (0.92) (0.94) (0.95) (0.95) (0.95)
24.0 60.6 67.4 70.2 72.0 72.0 72.0 72.0
(0.74) (0.83) (0.86) (0.88) (0.88) (0.88) (0.88)
15
4.9
Correction Factor According to Piping Length
Correction Factor for Cooling and Heating Capacity According to Piping Length <Cooling> <Heating> CCA=CCxF HCA=HCxF CCA: Actual Corrected Cooling Capacity (kW) HCA: Actual Corrected Heating Capacity (kW) CC: Cooling Capacity in the HC: Heating Capacity in the Performance Table (kW) Performance Table (kW) F: Correction Factor Based on the Equivalent Piping Length
38.1 for RAS-24FSG1, 44.45 for RAS-30FSG1
Cooling
The correction factors are shown in the following figure. Equivalent Piping Length for • One 90o Elbow is 0.5m. In case of Gas Piping Size: • One 180o Bend is 1.5m. • One Multi-Kit is 0.5m.
34.9 for RAS-24FSG1, 41.3 for RAS-30FSG1
Cooling
In case of Gas Piping Size:
Heating
In case of Heating, this figure is common.
16
4.10 Correction Factor According to Defrosting Operation The heating capacity in the preceding paragraph, excludes the condition of the frost or the defrosting operation period. In consideration of the frost or the defrosting operation, the heating capacity is corrected by the equation below. Corrected Heating Capacity = Correction Factor x Heating Capacity Outdoor Inlet Air Temp. (oC DB) (Humidity=85% RH) Correction Factor
-7
-5
-3
0
3
5
7
0.95
0.93
0.88
0.85
0.87
0.90
1.0
NOTE: The correction factor is not available for the special condition like a snowfall or a operation in a transitional period.
Heating Capacity
Lowered Capacity by the Frost
Defrosting (Max.12min.) 1 Cycle Time
17
5. ELECTRICAL DATA Applicable Voltage
Unit Main Power Model
VOL
PH
(V)
HZ (Hz)
RAS-24FSG1 380/415
3
RAS-24FSG1 3
RAS-24FSG1 RAS-30FSG1
VOL: HZ: STC:
3
STC
Cooling Operation
Heating Operation
(V)
(A)
RNC (A)
456
342
157/ 171
40.4/ 36.8
24.4
37.9/ 34.6
456
342
206/ 225
53.2/ 48.5
31.8
418
342
183
35.9
418
342
241
242
198
242
198
(V)
IPT (kW)
RNC (A)
IPT (kW)
Maximum Current
RNC
IPT
RNC
(A)
(kW)
(A)
22.6
9.4/ 10.0
1.9/ 2.2
74
45.8/ 41.8
27.3
9.7/ 10.4
2.1/ 2.4
87
23.1
33.9
21.6
11.5
2.3
77
46.8
29.4
43.6
27.3
11.8
2.5
90
286
72.5
25.0
68.9
23.4
6.6
2.4
132
373
96.2
32.8
83.8
28.5
6.8
2.6
141
60
RAS-30FSG1
220
Min.
50
RAS-30FSG1
380
Max.
Outdoor Fan Motor
Compressor Motor
60
Rated Unit Power Supply Voltage (Plated)(V) Frequency (Hz) Starting Current (A)
RNC: PH: IPT:
Running Current (A) Phase (Ď&#x2020;) Input (kW)
NOTES: 1. The above compressor data is based on 100% capacity combination of the indoor units at rated operating frequency (24FSG1 at 90/36Hz and 30FSG1 at 98/30Hz [50/60Hz]). 2. The above performance data is based on 5m equivalent piping length and 0m piping lift. 3. These data are based on the same conditions as the nominal heating and cooling capacities.
6. SOUND DATA
Central Frequency (Cycle per Second)
18
17R102665
Central Frequency (Cycle per Second) 17R102666
7. WORKING RANGE Power Supply Working Voltage: 90% to 110% of the Rated Voltage Voltage Imbalance: Within a 3% Deviation from Each Voltage at the Main Terminal of Outdoor Unit Starting Voltage: Higher than 85% of the Rated Voltage Temperature Range The temperature range are given in the following table.
Indoor Temperature: Outdoor Temperature:
Minimum Maximum Minimum Maximum
Cooling Operation 21oC DB /15.0oC WB 32oC DB /25.0oC WB -5oC DB 43oC DB
Heating Operation 15oC DB 27oC DB -15oC WB 15oC WB
Piping Provision I Maximum Piping Length Lo-I: • 120m in Actual Length • 150m in Equivalent Length (On Way for Each Indoor Unit) I Maximum Piping Lift Between Outdoor Unit and Indoor Unit Ho-I: • 50m When Outdoor Unit is Higher than Indoor Unit • 40m When Indoor Unit is Higher than Outdoor Unit
Outdoor Unit Lo-I
I Maximum Piping Lift Between each Indoor Unit HI-I: • 15m
Ho-I
Indoor Unit
HI-I
Indoor Unit
19
8. OPTIONAL ACCESSORIES 8.10 Multi-Kit
(1) For FS Series Line Branch Outdoor Unit Multi Kit
RAS-24FSG1, RAS-30FSG1 E-52S3
E-52SE1 To Indoor Unit
357
To Multi-Kit
328
28
19.05 To Outdoor Unit or Multi-Kit
28
19.05 To Outdoor Unit or Multi-Kit
22.2ID 22.2ID
19.05
19.05ID
177
Line
22.2ID
19.05ID
15.88ID 19.05ID
19.05 19.05ID
19.05ID 19.05ID
177
12.7ID
Gas
15.88ID
15.88ID
19.05 12.7ID
19.05
12.7ID 258
To Multi-Kit or Indoor Unit
258
To Indoor Unit
229
256
9.53ID
To Multi-Kit
9.53ID
Liquid
To Indoor Unit
6.35ID 9.53ID
9.53ID
9.53
12.7
98
Line
To Outdoor Unit or Multi-Kit
12.7
98
To Outdoor Unit or Multi-Kit
9.53
9.53
9.53
9.53ID
9.53ID
168
6.35ID
6.35ID
168 12.7ID
9.53
To Multi-Kit or Indoor Unit
12.7ID
9.53
To Indoor Unit
100
100
Outdoor Unit
RAS-24FSG1, RAS-30FSG1 E-102S5
E-102SE1 350 To Multi-Kit 27
22.2 To Outdoor Unit or Multi-Kit
Gas Line
28.6ID
28.6ID
28.6ID
12.7ID 15.88ID
22.2 19.05ID
206
25.4ID
25.4
To Outdoor Unit or Multi-Kit
25.4ID
22.2
25.4ID
To Indoor Unit 22.2
27
323
25.4ID
19.05ID
15.88ID
25.4
19.05ID
12.7ID 15.88ID 12.7ID To Indoor Unit
256 25.4
256
22.2ID
To Multi-Kit or Indoor Unit
80 229 To Outdoor Unit or Multi-Kit
12.7ID
256 To Multi-Kit
12.7ID
To Outdoor Unit or Multi-Kit
12.7ID
To Indoor Unit
6.35ID
Liquid 9.53ID
9.53 9.53
98
12.7 127
Line
12.7
9.53
12.7ID
9.53
9.53ID
9.53ID 6.35ID
6.35ID 168
168
To Indoor Unit
To Multi-Kit or Indoor Unit
Unit: mm, ID: Inner Diameter
20
177
Multi Kit
(1) For FS Series Line Branch Outdoor Unit Multi Kit
RAS-24FSG1, RAS-30FSG1 E-162S3 To Multi-Kit or Indoor unit
341
REDUCER (2 PCS.)
32
To Outdoor Unit or Multi-Kit
Gas
Ø31.75
Line
28.6ID
31.75ID
Ø28.6
Ø28.6 25.4ID
25.4ID 276
31.75ID
Ø28.6
22.2ID
80
19.05ID
REDUCER (1 PC.)
15.88ID 12.7ID 237
Ø25.4
22.2ID
To Multi-Kit or Indoor unit 80
301
To Multi-Kit or Indoor unit
To Outdoor Unit or Multi-Kit
Liquid 12.7ID 15.88ID
15.88ID
Ø19.05 Ø19.05
Ø19.05
15.88ID
216
Line
12.7ID 9.53ID 6.35ID To Multi-Kit or Indoor unit
232
Outdoor Unit Multi Kit
RAS-24FSG1, RAS-30FSG1 E-202S3 341
To Multi-Kit or Indoor unit
Ø31.75
To Outdoor Unit or Multi-Kit
REDUCER (2 PCS.)
Ø38.1
Ø34.92ID 32
Gas Line 38.1ID Ø28.6 25.4ID
31.75ID
22.2ID Ø31.75
80 276
38.1ID
REDUCER (1 PC.) 25.4ID
Ø25.4
19.05ID 15.88ID
22.2ID
31.75OD
12.7ID
237
To Multi-Kit or Indoor unit 150
301.1
To Multi-Kit or Indoor unit
To Outdoor Unit or Multi-Kit
Liquid 12.7ID 15.88ID Ø19.05 Ø19.05
15.88ID
15.88ID Ø19.05
216.5
Line
12.7ID 9.53ID 6.35ID 231.6
To Multi-Kit or Indoor unit
Unit: mm, ID: Inner Diameter
21
(1) For FS Series Line Branch Outdoor Unit Multi Kit
RAS-24FSG1, RAS-30FSG1 E-152S 342 28.6ID
31.75OD
Ø28.6
31.75ID
180
25.4ID
31.75ID
15.88ID
22.2ID
Gas
12.7ID
32
Line
19.05ID
28.6OD 25.4ID 22.2ID
236
140
Ø28.6 55
9.53ID
Ø28.6
237
28.6ID 6.35OD 388 9.53ID
12.7ID
19.05ID
15.88ID 15.88ID
19.05ID
28
Liquid Line
Ø19.05
217
Ø19.05 Ø25.4
15.88ID 12.7ID 9.53ID 6.35ID
252
Outdoor Unit Multi Kit
RAS-24FSG1, RAS-30FSG1 E-242S 31.75ID
342 38.1ID
Ø31.75
38.1ID
28.6ID
38.1OD
180
12.7ID
Gas 32
Line
28.6OD 25.4ID 140
236
Ø31.75
22.2ID
Ø28.6 6.35OD
55
28.6ID 237
388 12.7ID
19.05ID
9.53ID
15.88ID 15.88ID
19.05ID
28
Liquid Line
Ø19.05 15.88ID
217
Ø19.05
Ø25.4
12.7ID 9.53ID 252
6.35ID
Unit: mm, ID: Inner Diameter
22
19.05ID 15.88ID
25.4ID
9.53ID
(1) For FS Series Line Branch Outdoor Unit Multi Kit
RAS-30FSG1 E-302S 342
180
38.1ID 44.45ID
Ø31.75
19.05ID
31.75ID
44.45ID
44.45OD
15.88ID
28.6ID
32
12.7ID
28.6OD 25.4ID
Gas
236
Ø31.75
Line
22.2ID
140
Ø31.75 6.35OD
55
9.53ID
44.45ID
237
364 15.88ID 19.05ID
12.7ID
22.2ID
28
22.2ID
Ø22.2
Ø25.4
217
Liquid
Ø19.05
Line
19.05ID 15.88ID 12.7ID 9.53ID
232
(2) For FS Series Header Branch Outdoor Unit Multi Kit
RAS-24FSG1, RAS-30FSG1 E-88SE3 15.88ID
15.88ID 28.6ID
To Outdoor Unit or Multi-Kit
Ø19.05
Ø25.4
Ø15.88
Ø15.88
22.2ID
12.7ID
15.88ID
12.7ID
25.4ID
Ø19.05
12.7ID
Ø25.4
Line
97
Ø19.05
237
147
28.6ID
237
Gas
167
25.4ID 22.2ID
Ø19.05 19.05ID
19.05ID
12.7ID
15.88ID
167
Ø15.88
147
E-86SE3 To Outdoor Unit or Multi-Kit
15.88ID 12.7ID
15.88ID 12.7ID
12.7ID
188
188
798
638
To Indoor Unit
To Indoor Unit To Outdoor Unit or Multi-Kit
To Outdoor Unit or Multi-Kit 12.7ID
Ø12.7
12.7ID
Ø9.53
Ø12.7
Ø9.53
100
100
605
475
Liquid 9.53ID
To Indoor Unit
6.35ID
9.53ID
6.35ID
69
69 94
94
46.5
To Indoor Unit
46.5
Line
Unit: mm, ID: Inner Diameter
23
NOTE Multi-Kits with models ending with “S” or “S3” or “S5” must be applied to the branches excluding the final branches. Multi-Kits with models with “E1” or “E3” must be applied for the final branches.
Wo: Outdoor Unit Ref. Charge (kg) 25.0 28.5
Outdoor Unit RAS-24FSG1 RAS-30FSG1
NOTE: Wo is outdoor unit ref. charge before shipment.
8.11 Dryer for Field-Piping The refrigeration oil for the RAS-FSG1 series outdoor units easily absorbs moisture. Therefore, it is required to perform sufficient vacuum pumping and to use a dryer in the liquid line, in Item
order to remove moisture in the field-supplied piping. The following dryer kits are available as optional accessories.
Outdoor Unit Capacity (HP)
Equivalent HP
24
30
Model
D-P30V
Dryer (1)
D-P30
Stop Valve (2)
5/8 (in.)
Accessories for Dryer Kits Dryer Model Appearance
D-P30V
B
Dryer
A
Thermal Insulator
Dim. A Dim. B for Dryer
497 103
for Liquid Valve
Liquid Valve
Appearance
Size (in.) Accessory Pipe
24
5/8
9. COMPONENT DATA Outdoor Heat Exchanger and Fan Model Heat Exchanger Type Tube Material Outer Diameter Rows Number of Tube/Coil Fin Material Pitch Maximum Operating Pressure Total Face Area Number of Coil/Unit Outdoor Fan Number/Unit Outer Diameter Revolution (R/C/L) (220V, 50Hz) (220V, 60Hz) Nominal Air Flow
RAS-24FSG1
mm
9.53
9.53
2 168
2 168 Aluminum
mm MPa
2 3.3 4.95 3
m2
2 3.3 6.09 3 Propeller Fan
3 644
3 644
840/700/840 860/700/860 426
840/770/840 860/770/860 531
mm rpm rpm m3/min.
Outdoor Fan Motor Starting Method Nominal Output (R/C/L)
RAS-30FSG1 Multi-Pass Cross Finned Tube Copper Tube
W
275/275/275 3 E
Quantity Insulation Class
Drip-Proof Type Enclosure PSC (Permanent Split Capacitor) NOTE) 275/275/275 3 E
NOTE)
R: Right, C: Center, L: Left NOTE: In case of the outdoor unit for 220V/60Hz, the nominal output of fan motor is 275/380/275.
Component Detailed Data Compressor Compressor Model Type Air Tight Pressure Discharge Suction Motor Type Starting Method Poles Insulation Oil Type Charge
G404DHD
MPa MPa
G603DH G750EH Hermetic Scroll Type
3.3 1.6
3.3 1.6
Three-Phase Synchronous Motor I.D. 4 E
G1200EH
3.3 1.6
3.3 1.6
Three-Phase Induction Motor DOL 2 E
DOL 2 E
DOL 2 E
FVB68D Liters
1.2
1.5
I.D.: Inverter-Driven DOL: Direct-on-Line
25
10. CONTROL SYSTEM 10.1 Refrigeration Cycle Outdoor Unit Material: C1220T-1/2H Ø34.9 x 1.15t or Ø38.1 x 1.15t (24HP) Ø41.3 x 1.6t or Ø44.45 x 1.6t (30HP)
d Ø28.0
18 S b Ø38.0 b Ø38.0
b Ø38.0
21 15
22
22
P
4
16
19
g Ø22.0 d Ø28.0
p Ø6.35
6
S
q Ø6.35
7 6 S
S
12 e Ø25.4
a Ø45.0
S
i Ø19.05
13 S
o Ø9.53
17
o Ø9.53
14 10
Ø12.7 S
p Ø6.35
p Ø6.35
h Ø22.0
2 7
13
f Ø25.4
n Ø9.53 p Ø6.35
8
p Ø6.35
p Ø6.35
q Ø6.35
q Ø6.35
1
Ø12.7
Ø12.7
S
S
f Ø25.4
h Ø22.0
h Ø22.0
7
12
9
1
S
o Ø9.53
p Ø6.35
S
Ø12.7 S
Ø12.7
o Ø9.53 S
7 Ø12.7
o Ø9.53
f Ø25.4 S
S
n Ø9.53
HP
S
e Ø25.4
n Ø9.53
2
6
h Ø22.0
q Ø6.35
S
j Ø19.05
S
S j Ø19.05
q Ø6.35
q Ø6.35
k Ø15.88
S
S
S
17
S
17
q Ø6.35
S
e Ø25.4
17 n Ø9.53
n Ø9.53
n Ø9.53
12
S
HP
j Ø19.05
e Ø25.4
11
c Ø31.75
j Ø19.05
k Ø15.88
HP
q Ø6.35
j Ø19.05
Ø12.7
HP
7
q Ø6.35
e Ø25.4 S
P
23
d Ø28.0
k Ø15.88
b Ø38.0
o Ø9.53
14
Ø12.7
10 Ø12.7
n Ø9.53
n Ø9.53
g Ø22.0
2 n Ø9.53 n Ø9.53
5
13
7
7
13 S
o Ø9.53
7 Ø12.7
o Ø9.53
S
g Ø22.0
g Ø22.0
25
: Refrigerant Flow Direction (All Cooling Operation) : Refrigerant Flow Direction (All Heating Operation) : Field Refrigerant Piping : Flare Connection : Flange Connection : Brazing Connection
10
3 24
Mark 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26
g Ø22.0 Ø12.7
g Ø22.0
20
g Ø22.0
Ø12.7
14
Ø12.7
Material: C1220T-O Ø19.05 x 1.0t (24HP) Ø22.0 x 1.15t (30HP)
S o Ø9.53
Part Name Compressor Heat Exchanger Receiver Oil Separator Accumulator Strainer (3/8) Strainer (1/2) Strainer (3/4) Strainer (1/1) Distributor Reversing Valve Capillary Tube Micro-Computer Control Expansion Valve
Check Valve (3/8) Check Valve (5/8) Check Valve (3/4) Solenoid Valve (1/4) Solenoid Valve (1/1) Check Joint Stop Valve (3/4) for Liquid Line Stop Valve (1/1) for Gas Line High Pressure Switch for Protection Sensor for Refrigerant Pressure Plate Heat Exchanger Sight Glass
Mark a b c d e f g h i j k l m n o p q
OD x T 45.0 x 2.4 38.0 x 2.0 31.75 x 2.0 28.0 x 1.6 25.4 x 1.6 25.4 x 1.2 22.0 x 1.5 22.0 x 1.2 19.05 x 1.65 19.05 x 1.2 15.88 x 1.2 12.7 x 1.0 12.7 x 0.8 9.53 x 1.0 9.53 x 0.8 6.35 x 1.07 6.35 x 0.7
Material
C1220T-0
10.2 Control System Table 1 shows the control system of refrigerant cycle.
Table 1. Refrigerant Cycle Control For 24FSG1 and 30FSG1 Heating Operation
Cooling Operation
Control Subject Inverter Frequency of Compressor
Change of Operating Compressor Number
Purpose (1) Total Operating I.U. Cap. (2) Collection According to Piping Length (3) Discharge Pre. (Pd) (1) Cap. Control (2) Changeover of Total I.U. Cap.
Opening Degree of Expansion Valve of Outdoor Unit
-
Purpose (1) Total Operating I.U. Cap. (2) Collection According to Piping Length (3) Discharge Pre. (Pd)
Contents (1) 15Hz/Indoor Unit HP (2) 18Hz/Indoor Unit HP (Setting DSW6) (3) Pd ≥ 0.69MPa
(1) Capacity Control (2) Changeover of Total I.U. Cap.
-
-
Fully Open (Unused Heat Exchanger : Fully Close)
For Controlling Temp. of Discharge Gas Super-Heat: TdSH
Tdo=Tc+35 ≤ 90
(1) Tdo=Tc+45 ≤ 90 (2) Tdmax>120oC and EVI>1800pls and over 5 minutes
(1) Low Ambient Temp. (2) Increasing Discharge Gas Temp. (3) Low Outlet Temp. of I.U.
EVB=EVO
(1) For Controlling Temp. Difference between Air Outlet and Air Inlet of I.U. (2) For Balancing Temp. Differences between Gas Pipe and Liquid Pipe of each I.U.
Air Outlet Temperature - Air Inlet Temp. ≤ 24deg
For Controlling Pre. Based on Outdoor Air Temp.
Fan Step Control by Outdoor Temp.
(1) For Controlling Discharge Pres. : Pd (SVA1 Only) (2) For Controlling Inner Pre. of Stoppage Comp.
(1) Pd ≥ 2.74 MPa (SVA1 Only) (2) In case of Stoppage Constant Comp. after operation
Opening Degree of Expansion Valve for Plate Heat Exchanger
(1) For Controlling Temp. of Discharge Gas Super-Heat: TdSH (2) For Comp. Protection
Opening Degree of Expansion Valve of Indoor Unit
(1) For Controlling Temp. of (1) Tdo=Tc+45 ≤ 90 Discharge Gas Super-Heat: (2) Temp. Difference between TdSH Gas Pipe and Liquid Pipe (2) For Controlling Temp. of Indoor Heat Exchanger Difference between Gas Pipe = 4 deg and Liquid Pipe of I.U. Heat Exchanger (3) For Balancing Temp. Differences between Gas Pipe and Liquid Pipe of each I.U. For Controlling Discharge 1.57 ≤ Pd ≤ 1.96 (Mpa) Pre. : Pd
Outdoor Fan
Contents (1) 15Hz/Indoor Unit HP (2) 18Hz/Indoor Unit HP (Setting DSW6) (3) Pd ≥ 0.69MPa
Equalized Pressure Valve (SVA1~4)
(1) For Controlling Discharge Pre. : Pd (SVA1 Only) (2) For Controlling Inner Pre. of Stoppage Comp.
(1) Pd ≥ 2.74 MPa (SVA1 Only) (2) In case of Stoppage Constant Comp. after operation
Solenoid Valve for Capacity Control (SVD)
For Controlling Heat Exchanger Number
Turn OFF Small Cap. Operation
Solenoid Valve for Capacity Control (SVE)
For Ref. Collection from Unused Heat Exchanger
Turn ON at SVD ON Turn OFF at SVD OFF
Solenoid Valve for Oil Return (SVF)
For Controlling Oil Circulation Volume from Oil Separator to Each Comp.
Change Capillary According to Ref. Circulation Volume
For Controlling Oil Circulation Volume from Oil Separator to Each Comp.
I.U. : Indoor Unit O.U. : Outdoor Unit
Cap. : Capacity Pre. : Pressure
Temp. : Temperature Comp. : Compressor
Freq. : Frequency Ref. : Refrigerant
-
-
-
Change Capillary According to Ref. Circulation Volume
Remote Control MCU
Wireless Transmission Circuit
Thermistor for Inlet Air Thermistor of Discharge Air Thermistor for Gas Pipe Thermistor for Liquid Pipe
Protection Circuit A D Conversion Circuit
Symbol
A D Conversion Circuit
Transmission Circuit
Transmission Circuit
Indoor Unit MCU
Multiple Signals Single Signal Operation Signal
380/415V Power Source
PSC
Remote Control Switch
Remote Control MCU
Suction Gas Pressure Sensor Discharge Gas Pressure Sensor Thermistor for Ambient Temperature Discharge Gas Thermistor Thermistor for Heating Evaporation Temperature
Transmission Circuit
Wireless Remote Control Switch
Transmission Circuit
The figure below shows the outline of the control system.
Inverter Control MCU
Outdoor Unit MCU
Inverter Power Section
Motor (for Compressor)
MIF
Motor (for Indoor Blower)
MOF1, 2, 3 Motor (for Outdoor Blower) MS Motor (for Auto-Louver) MV1, 2, 3, B Electronic Expansion Valve CMC
Electric Heter Magnetic Contactor
RVR2
4-Way Valve
EHW Electrical Control Expansion Valve Drive Circuit
MV
Relay Drive Circuit
EHW
MS
Indoor Unit
Cylistor Control Circuit
MIF
Protection Circuit
Electrical Control Expansion Valve Drive Circuit
MV 1, 2, 3, B
CH
Relay Drive Circuit
CMC MOF1, 3
To Transmission Circuit of the next Indoor Unit or the next Outdoor Unit (H-Link)
AC Chopping Circuit
RVR2
SV A,D,E,F
CT
MOF2
Outdoor Unit
MC
Inverter Control for Fan MCU 220V 60Hz only
Name
MC
SVA,D,E,F Solenoid Valve (for Gas Bypass) CT
Pressure Switch Diverter
CH
Cranckcase Heater
PSC
27
10.4 Standard Operation Sequence I Restricted Control RAS-24FSG1 and RAS-30FSG1
1. Purpose Reduce for number of operation stop by alarm.
2. Measure
3. Applicable Case
Protection Control change after retry. (Protection Control is activated quickly than before)
(1) Discharge Gas Super Heat Decrease (2) Discharge Gas Temperature Increase (3) Pressure Ratio Decrease (4) High Pressure Increase (5) Over Current of Inverter
Restricted Control
4. Example 4-1 Protection Control for Discharge Gas temperature Increase Normal Operation
4-2 Protection Control for High pressure Normal Operation
Enforced Decrease of Frequency Prohibited increase Abnormality is of Frequency detected. Normal Control
More than 5 Sec.
Enforced Decrease of Frequency Prohibited increase of Frequency
Constant Speed Compressor: OFF
More than 10 Min. 110 118 120 132 140 Temperature at the top of Inverter Compressor Td1
Restricted Control (After Retry) Enforced Decrease of Frequency Prohibited increase Abnormality is of Frequency detected. Normal Control
More than 5 Sec. More than 10 Min.
100 108 110 132 140 Temperature at the top of Inverter Compressor Td1
28
Abnormality is detected.
Normal Control
2.35 2.58 2.60 2.63 2.74 Discharge Gas Pressure Pd (Mpa)
Restricted Control (After Retry) Enforced Decrease of Frequency Prohibited increase of Frequency Normal Control
Abnormality is detected. Constant Speed Compressor: OFF
2.25 2.48 2.50 2.53 2.84 Discharge Gas Pressure Pd (Mpa)
I Cooling Operation
I.U.: Indoor Unit O.U.: Outdoor Unit T.C.: Temperature of Condensing P Control: Proportional Control of Total Operation Capacity of Indoor Unit Power to CH1 , CH2 , CH3 & CH4 : ON Power to CH
Power to O.U.: ON Power to PCB in O.U.: ON
Reverse Phase (Alarm Code 05)
Is phase correct?
Auto - louver 0 Reset Power to I.U.: ON
Power to I.U.: OFF
only for indoor unit with auto - louver
Power to PCB in I.U.: ON OFF (Higher than Activation Level)
FS
ON (Lower than Activation Level)
Power to AR in I .U.: ON
Power to AR in I.U.: OFF
COOL lndication
HIGH lndication
High
FAN Switch
Start of Transmitting between O.U. and CH unit Start of Transmitting between CH unit and I.U. Start of Transmitting between I.U. and Remote Control Switch
MD : ON
Setting at COOL
Pressing
Correct phase
Air Flow Change over Switch
Medium
MEDIUM lndication
LOW lndication
Low Switch: Increasing Set Temp. Switch: Decreasing Set Temp.
Pressing Temp. Switch
Set Temp. indicated
Run LED: ON, RUN is indicated Power to YH2 for 20 sec. Pressing RUN/STOP Switch
Power to YH2 : ON
Power to EHW: ON Power to CMC4 : ON
Power to MC4 : ON Power to CH4 : OFF
Power to CMC3 : ON
Power to MC3 : ON Power to CH3 : OFF
PID Control for I.U. and O.U. Electronic Ex. Valve Power to MC2 : ON Power to CH2 : OFF
Power to CMC2 : ON
Power to CH : OFF
Cooling Operation
I.U. Air lntake Temp.
Higher than Set Temp.
Yes Is heat load big?
*P Control for Comp. Q'ty No
Power to CMC1 : ON
Lower than Set Temp.
O. D. Temp.
Power to MC1 with lnverter Frequency P Control: ON
Power to MC1 , MC2 , MC3 & MC4 : OFF Power to CH1 , CH2 , CH3 , CH4 : ON
Outdoor Fan (MOF) Air Flow 100 % for 10 sec.
Outdoor Temp.
Outdoor Temp.
Outdoor Fan (MOF) Air Flow: Hi
Outdoor Fan (MOF) Air Flow: Me
Outdoor Temp.
Outdoor Fan (MOF) Air Flow: Lo
Outdoor Fan (MOF) Air Flow: SLo
A to 1
Operation at Set lndoor Fan Speed
29
I Cooling Operation
1
Start of Auto-Louver Pressing AUTO-LOUVER Switch
only for Air Panel or Indoor Unit with Auto-Louver
Alternatively Stop of Auto-Louver
Power to Y52C : OFF
Pressing RUN/STOP Switch
Power to CMC1 , CMC2 , CMC3 , CMC4 : OFF
Stop of MC1 , MC2 , MC3 & MC4 Stop of MOF1 , MOF2 & MOF3
No After 3 min. 20 sec.
for unit with drain pump
Power to CH1 : ON
MD Stop
Power to CH2 , CH3 & CH4 : ON
Yes Power to YH2 : OFF
Power to EHW : OFF Power to MIF : OFF
RUN/STOP Lamp: OFF, COOL, Set Fan Speed & Set Temp. Indication: Continuously ON
STOP
Electronic Ex. Valve in I.U. and O.U. : Fixed Opening Power to Solenoid Valve SVA : ON
Power to I.U.: OFF
Power to PCB in I.U.: OFF
Power to O.U.: OFF
Power to PCB in O.U.: OFF
LCD Indication : OFF
Power to CH1 : OFF
Power to CH2 , CH3 & CH4 : OFF
A Fan Speed: One Step-up
Discharge Pressure
Discharge Pressure
30
Fan Speed: One Step-down
I Dry Operation
I.U.: Indoor Unit O.U.: Outdoor Unit T.C.: Temperature of Condensing P Control: Proportional Control of Total Operation Capacity of Indoor Unit Power to CH1 , CH2 , CH3 & CH4 : ON Power to CH
Power to O.U.: ON Power to PCB in O.U.: ON
Reverse Phase (Alarm Code 05)
Is phase correct?
Power to I.U.: OFF
Auto - louver 0 Reset Power to I.U.: ON
Correct phase
only for indoor unit with auto - louver
Power to PCB in I.U.: ON
Start of Transmitting between I.U. and O.U. Start of Transmitting between I.U. and Remote Control Switch
OFF (Higher than Activation Level)
FS
Power to AR in I.U.: OFF ON (Lower than Activation Level)
Power to AR in I .U.: ON
MD : ON for unit with drain pump
Setting at DRY
DRY lndication
Pressing TEMP. Switch
Pressing RUN/STOP Switch
Switch: Increasing Set Temp. Switch: Decreasing Set Temp.
Set Temp. indicated
Run LED: ON, RUN is indicated Power to YH2 for 20 sec. Power to YH2 : ON
Power to EHW: ON Power to CMC4 : ON
Power to MC4 :ON Power to CH4 :OFF
Power to CMC3 : ON
Power to MC3 :ON Power to CH3 :OFF
Power to CMC2 : ON Higher than Set Temp.
Dry Operation
I.U. Air lntake Temp.
Power to MC2 : ON Power to CH2 : OFF Power to CH : OFF
Yes
MIF: Lo Lower than Set Temp.
PID Control for I.U. and O.U. Electronic Ex. Valve
Power to CMC1 : ON
No Is heat load big?
O. D. Temp.
MC1 with lnverter Frequency P Control Power to MC1 , MC2 , MC3 & MC4 : OFF Power to CH1 , CH2 , CH3 & CH4 : ON
Outdoor Fan (MOF) Air Flow: 100 % for 10 sec.
No 6 min.
MIF: OFF
Yes No Outdoor Temp.
Outdoor Temp.
Outdoor Temp.
6 min. Yes MIF: Lo
Outdoor Fan (MOF) Air Flow: Hi
Outdoor Fan (MOF) Air Flow: Me
Outdoor Fan (MOF) Air Flow: Lo
Outdoor Fan (MOF) Air Flow: SLo
A To 2
31
I Dry Operation
I.U.: Indoor Unit O.U.: Outdoor Unit
2
Start of Auto-Louver Pressing AUTO-LOUVER Switch
Alternatively Stop of Auto-Louver
Power to Y52C : OFF
Pressing RUN/STOP Switch
only for Air Panel or Indoor Unit with Auto-Louver
Stop of MC1 , MC2 , MC3 & MC4
Power to CMC1 , CMC2 , CMC3 & CMC4 : OFF
Stop of MOF1 , MOF2 & MOF3
No
Power to CH1 : ON
After 3 min. 20 sec.
Power to CH2 , CH3 & CH4 : OFF
MD Stop Yes
for unit with drain pump
Power to YH2 : OFF
Power to EHW : OFF
Power to MIF : OFF
RUN/STOP Lamp: OFF, COOL, Set Fan Speed & Set Temp. Indication: Continuously ON
STOP
Electronic Ex. Valve in O.U. & I.U. : Fixed Opening Power to SVA : ON
Power to I.U.: OFF
Power to PCB in I.U.: OFF
Power to O.U.: OFF
Power to PCB in O.U.: OFF
Indication LCD: OFF
Power to CH1 : OFF Power to CH2 , CH3 & CH4 : OFF
A Fan Speed: One Step-up
Discharge Pressure
Discharge Pressure
Fan Speed: One Step-down
In case of RPI-8FSG1 and 10FSG1, air flow steps have two. Therefore, air flow indication of remote control switch is different against actual air flow volume. Indication of R.C.S
32
Actual Air Flow Volume
Hi
Hi
Me
Hi
Lo
Lo
I Freezing Protection Control during Cooling or Dry Operation
Is total integrated operation
Power Supply
time of compressor more than 30min.?
Cooling Operation or Dry Operation No
Inlet Air Temp. of Indoor Unit
Is compressor operated for more than 15 min.?
Yes Cooling Operation or Dry Operation
Pipe Surface Temp. of Indoor Heat Exchanger
Higher than 0¡C
Lower than 0¡C
Is it continuous for more than 3 min.?
No
Yes MIF Operation at Set Fan Speed (In Case of DRY Operation MIF OFF for 6 min.)
Reset Total Integrated Operation Time of Compressor
Fully Closed Electronic Exp. Valve in Indoor Unit
Is it continuous for more than 3 min.? (6 min. in case of DRY Operation)
No
Yes
Gas Pipe Surface Temp. of Indoor Heat Exchanger
Lower than 14¡C
Higher than 14¡C Yes
After 15 min.
No
Liquid Pipe Temp. of Indoor Heat Exchanger
Lower than 2¡C
Higher than 2¡C
33
I Heating Operation
I.U.: Indoor Unit O.U.: Outdoor Unit P Control: Proportional Control of Total Operation Capacity of Indoor Unit
Power to CH1 , CH2 , CH3 & CH4 : ON
Power to CH Power to O.U.: ON Is phase correct?
Power to PCB in O.U.: ON
Power to I.U.: ON
Reverse Phase (Alarm Code 05)
Power to I.U.: OFF
Start of Transmitting between CH unit and I.U. Start of Transmitting between O.U. and CH unit Start of Transmitting between I.U. and Remote Control Switch
Power to PCB in I.U.: ON Auto - louver 0 Reset
Correct phase
only for indoor unit with auto - louver
Setting Operation Mode at “HEAT”
HEAT indication
HIGH indication
High Setting Fan Speed
Air Flow Changeover Switch
Medium
MEDIUM indication
Low
LOW indication
Setting Required Temp.
Pressing RUN/STOP Switch
Switch: Increasing Set Temp. Switch: Decreasing Set Temp.
Run LED: ON, RUN : ON
Power to YH2 for 20 sec.
for unit with drain pump
MD : ON
Power to CMC4 : ON
Power to MC4 :ON Power to CH4 :OFF
Power to CMC3 : ON
Power to MC3 :ON Power to CH3 :OFF
Lower than Setting Temp. Indoor Is heat Unit Intake load big? Air Temp.
No
Power to CMC1 : ON
Power to CH1 : OFF In case of high temperature at the top of compressor.
Power to MC1 with lnverter Frequency P Control: ON
Power to RVR2 : ON
Power to Y212 : ON
Higher than Setting Temp.
Power to MC2 :ON Power to CH2 :OFF
Power to CMC2 : ON
Yes
Heating Operation
Indication of Set Temp.
MIF Operation at Slow Speed
PID Control for Indoor/ Outdoor Electric Ex. Valve
Indoor Fan Stop for 3 min. at max.
heat load
Small
Power to Y52H : OFF
Big Power to Lower Y52H : ON than 15°C
Yes
No
Power to EH : ON
EH Operation
After 3~48 sec. Operation at Setting Fan Speed Operation at Slow Fan Speed
To 3 Operation at Low Fan Speed
34
Indoor Unit Air Discharge Temp.
Permitting Downward Air by Auto-Louver
I Heating Operation
3
I.U.: Indoor Unit O.U.: Outdoor Unit Start of Auto-Louver Pressing Auto-Louver Switch
only for Air Panel or Indoor Unit with Auto-Louver
Alternatively Stop of Auto-Louver Power to CMC1 , CMC2 , CMC3 & CMC4 : OFF
Power to Y52 C : OFF
Pressing RUN/STOP Switch
Stop of MC1 , MC2 , MC3 & MC4 Stop of MOF1 , MOF2 & MOF3 Power to CH1 : ON
Power to Y212 : OFF
Power to CH2 , CH3 & CH4 : ON
Power to RVR2 : OFF
Power to Y52H : OFF
Power to EH : OFF
Indoor Unit Discharge Air Temp.
EH : Stop
Indoor Fan Motor MIF : OFF
Heat Rejection Operation
Shorter than 2 min. Indoor Unit Discharge Air Temp.
Slow Fan Speed
Operation at Slow Speed
after 2 min.
RUN LED: OFF. HEAT, Set Air Flow & Set Temp. Indication: Continuously ON Electronic Exp. Valve in I.U.: Fixed Opening STOP
Power to I.U.: OFF
Power to PCB in I.U.: OFF
Power to O.U.: OFF
Power to PCB in O.U.: OFF
LCD Indication: OFF
Resetting of Timer for Defrosting
Power to CH1 : OFF Power to CH2 , CH3 & CH4 : OFF
: Not Equipped
In case of RPI-8FSG1 and 10FSG1, air flow steps have two. Therefore, air flow indication of remote control switch is different against actual air flow volume.
Indication of R.C.S
Actual Air Flow Volume
Hi
Hi
Me
Hi
Lo
Lo
35
I Defrosting Operation Control
Heating
Yes
Heating Operation Time 40 Minutes or Above No
Temperature Difference between Outdoor Temperature and Evaporating Temperature (Te) at Heat Exchanger
Large
Small Defrosting Display During Defrosting RVR2 : OFF Outdoor FAN MOF : OFF Indoor Fan MIF : OFF 1 Minute Later
Compressor Operating at Low Frequency
High Frequency Operation
Fixed Opening Degree of Electronic Exp. Valve Electronic Exp. Valve for Plate Heat Exchanger PID Control
Defrosting Time 10 Minutes or Above Yes
No
Evaporating Temperature (Te) at Heat Exchanger is 10oC or Above Yes
No
Discharge Gas Pressure: 2 2.0MPa (20kg/cm G) or Above
Defrosting Completion RVR2 : ON
DEFROST on LCD disappears Heating
36
Yes
No
I Over Heating Protection Control of Outlet Temperature
Heating Operation
Lower than 65
Outlet Air Temp. of I.U.
Higher than 65
CMC OFF
Compressor Stop
No
Higher than 65oC
Is it continuous for more than 3 min.?
Outlet Air Temp. of I.U. Lower than 65oC
No
Is setting Temp. lower than inlet Air Temp?
CMC
ON
Compressor RUN
37
I Protection Control (1) Gas Bypass Control
Noraml Operation
Yes Pd
Hot Gas Bypass SVA: ON
2.7 MPa
No
Yes Pd
2.4 MPa
No
Inverter Frequency Proportional Control by Total Operating Indoor Unit Capacity
Frequency Protection Control for Compressor
No Pd
2.1 MPa
Yes
Notes: 1. Pd means discharge gas pressure of compressor. 2. Flow volume of gas bypass (SVA) is fixed. ON/OFF operation may be repeated by the operation conditions.
38
Hot Gas Bypass SVA: OFF
(2) Control of Expansion Valve for Plate Heat Exchanger
Cooling Operation
110 Higher Temperature Area 100 Protection Control for Compressor Frequency
Yes
No
Fully Close of Exp.Valve for Plate Heat Exchanger
No
Compressor Frequency PID Control
Start or Small Capacity Operation of Indoor Unit
Temperature at Top of Compressor
*1
90 80 70
Suitable Temperature Area
60 50 Lower Temperature Area
40
Saturated Temperature and Saturated Pressure Curve
30 Yes PID Control of Exp. Valve for Plate Heat Exchanger
*2
20 10 0
11% opening condition of the Exp. Valve of the plate heat exchanger is passed for 5min. and .
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Discharge Gas Pressure (MPa)
Yes
Fully Close of Exp. Valve for Plate Heat Exchanger
No
100% opening condition of the Exp. Valve of of the plate heat exchanger is passed for 5min. and .
Yes
Fully Open of Exp. Valve for Plate Heat Exchanger
No
Notes: 1. Td (*1): Temperature at Top of Compressor 2. Td (*2): Td is became to suitable temperature area by PID control of expansion valve for plate heat exchanger as shown in the graph.
(3) Compressor Running Control
Constant Speed Compressor
ON OFF 115/105 80
Inverter Compressor Frequency (Hz) 30
Change Area 30
50
80
165
Target Frequency (Hz)
39
10.5 Safety and Control Device Setting • Compressor Protection The compressor is protected by the following devices and their combinations. (1) High Pressure Switch: This switch cuts out the operation of the compressor when the discharge pressure exceeds the setting. (2) Oil Heater: This band type heater protects against oil foaming during cold starting, as it is energized while the compressor is stopped. Model For Compressor Pressure Switches Cut-Out High Cut-In
• Fan Motor Protection Internal Thermostat: Embedded in the fan motor winding, this internal thermostat cuts out the operation of the fan motor when the fan motor winding temperature exceeds the setting.
RAS-24FSG1
RAS-30FSG1
Automatic Reset, Non-Adjustable (each one for each compressor) MPa
3.3
-0.05 -0.15
3.3
-0.05 -0.15
MPa
2.7+0.15
2.7+0.15
A A A
20x2+32x6 20x2+32x6
20x2+32x2+40x4 20x2+32x2+40x4
40x2+50x6 Compressor
40x2+50x2+60x4
Fuse Capacity 3φ 380/415V 50Hz 3φ 380V 60Hz 3φ 220V 60Hz Oil Heater Capacity CCP Timer Setting Time For Condenser Fan Motor Internal Thermostat Cut-Out Cut-In For AC Chopper or ISPM2 Fuse Capacity
40
W
40x4+60x2
Constant Compressor and Oil Separator 40x4+60x2 Non-Adjustable
min.
o
C C
o
A
3
3
Automatic Reset, Non-Adjustable (each one for each motor) 130+5 130+5 83+15 83+15 10
10
10.6 Standard Electrical Wiring Diagram Models: RAS-24FSG1 and RAS-30FSG1 (380-415V/50Hz, 380/60Hz)
41
Models: RAS-24FSG1 and RAS-30FSG1 (220V/60Hz)
42
11. FOUNDATION PROVISION (Refer to the Technical Catalog I, SP1-K03Q.)
12. REFRIGERANT PIPING PROVISION Piping Connection Size of Outdoor Unit and Indoor Unit Piping Unit RAS-24FSG1 Outdoor Unit RAS-30FSG1
Indoor Unit
RPI-0.8FSG1, 1.0FSG1, 1.5FSG1 RCI-1.0FSG2, 1.5FSG2 RCD-1.0FSG1, 1.5FSG1 RPF-1.0FSGE, 1.5FSGE, RPFI-1.0FSGE, 1.5FSGE RPK-1.0FSGM6, 1.5FSGM6 RPI-2.0FSG1, RCI-2.0FSG2 RCD-2.0FSG1, RPC-2.0FSG1 RPK-2.0FSGM6, 2.3FSGM6 RPI-2.5FSG1, 3.0FSG1 RCI-2.5FSG2, 3.0FSG2 RCD-2.5FSG1, 3.0FSG1 RPC-2.5FSG1, 3.0FSG1 RPI-4.0FSG1, 5.0FSG1 RCI-4.0FSG2, 5.0FSG2 RCD-4.0FSG1, 5.0FSG1 RPC-4.0FSG1, 5.0FSG1 RPI-8FSG1 RPI-10FSG1
Unit: mm (in.) Piping Size Gas Piping Liquid Piping φ38.1 (1-1/2) φ19.05 (3/4) or φ34.9 (1-3/8) φ44.45 (1-3/4) φ22.2 (7/8) or φ41.3 (1-5/8)
φ12.7 (1/2)
φ6.35 (1/4)
φ15.88 (5/8)
φ6.35 (1/4)
φ15.88 (5/8)
φ9.53 (3/8)
φ19.05 (3/4)
φ9.53 (3/8)
φ25.4 (1) φ28.6 (1-1/8)
φ12.7 (1/2) φ12.7 (1/2)
Select the piping connection sizes according to the following procedures. I Between Outdoor Unit and Multi-Kit: Select the same pipe connection size as the pipe size of the outdoor unit. I Between Multi-Kit and Multi-Kit: Select the pipe connection size according to the total horsepower of indoor units which are connected downstream from the multi-kit. Refer to the “Piping System for FSG1 Series” on page 3 for details. Outdoor Unit RAS-24FSG1 RAS-30FSG1
Wo: Outdoor Unit Ref. Charge (kg) 25.0 28.5
NOTES: 1. Wo is outdoor unit ref. charge before shipment. 2. Additional refrigerant charge is 1 kg/unit of 8HP and 10HP indoor unit. Additional refrigerant charge of less than 8HP indoor units are not needed.
43
1. Maximum Permissible Concentration of HFC GAS: The refrigerant, R407C, charged in the SET-FREE FSG1 system, is an incombustible and non-toxic gas. However, if leakage occurs and gas fills a room, it may cause suffocation. The maximum permissible concentration of HFC gas, R407C in air is 0.3kg/m3, according to the refrigeration and air conditioning facility standard (KHK S 0010) by the KHK (High Pressure Gas Protection Association) Japan. Therefore, some effective measure must be taken to lower the R407C concentration in air below 0.3kg/m3, in case of leakage. 2. Calculation of Refrigerant Concentration (1) Calculate the total quantity of refrigerant R (kg) charged in the system connecting all the indoor units of objective rooms. (2) Calculate the room volume V (m3) of each objective room. (3) Calculate the refrigerant concentration C (kg/m3) of the room according to the following equation. R: Total Quantity of Charged Refrigerant (kg) V: Room Volume (m3) = C: Refrigerant Concentration â&#x2030;¤ 0.3 (kg/m3) If local codes or regulations are specified, follow them. <Example> British Standard BS4434 1989 R22 Commercial office Building Class D Occupancy C=0.17 (kg/m3)
44
Piping System and Additional Refrigerant I Piping System Pipe Size Model
Gas / Liquid (ømm)
RAS-24FSG1
38.1 or 34.9 / 19.05
RAS-30FSG1
44.45 or 41.3 / 22.2
Pipe Size Indoor Unit Capacity
Gas / Liquid (ømm) Max. Length of Liquid Pipe
1HP to 1.5HP
12.7 / 6.35
15m
2HP
15.88 / 6.35
15m
2.5HP to 3HP
15.88 / 6.35
30m
4HP to 5HP
19.05 / 6.35
30m
8HP
25.4 / 12.7
30m
10HP
28.6 / 12.7
30m
H
Oil Trap is recommended at every 10 meters lift.
Indoor Unit Indoor Unit
H3
Indoor Unit
Indoor Unit
Indoor Unit L4
Indoor Unit
L4
L4
L4
L4
L4 L3
L5 L1
Piping Size and Multi-kit after First Branch 30 Total I.U. Capacity in HP
26
19 18
16
13
10
7.5
6
5
4
Gas/Liquid (mm)
Multi-kit Model
26~
44.45 or 41.3/22.2
E-302S
18~26
38.1 or 34.9/19.05
E-242S
16~18
38.1/15.88
E-242S (E-202S3)
13~16
31.75/15.88
E-152S (E-162S3)
10~13
28.6/12.7
E-102S5, E-102SE1
25.4/12.7
E-102S5, E-102SE1
7.5~10 Recommendable
5~7.5 5 lower than
Permissible
4 lower
Item Ref. Pipe Length: L1 Piping Length from 1st Branch to each I.U.: L3 Piping Length from each Multi-kit to I.U.: L4 Lift between I.U. and O.U.: H1 Lift between Indoor Units Total Length of I.U. Piping after 1st Branch
Actual Equivalent
O.U. is Higher O.U. is Lower
22.2/9.53
E-52S3, E-52SE1
19.05/9.53
E-52S3, E-52SE1
15.88/9.53
E-52S3, E-52SE1
Applicable Range within 120m within 150m within 40m within 30m within 50m within 40m within 20m within 480m
NOTE: An additional refrigerant charge for the unit smaller than 8HP is not needed.
45
I Additional Charge of Refrigerant R407C
46
13. FIELD WIRING PROVISION Electrical Wiring All the field wiring and equipment must comply with local codes. Electrical Wiring Example 380-415V/50Hz 380V/60Hz Outdoor Unit
No. 0 System Outdoor unit TB1
RAS-24FSG1 RAS-30FSG1 RAS-24FS5 RAS-30FS5
L1 L2 L3 N
TB2 1 2 Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)
ELB Distribution box or Pull box
ELB
Distribution box or Pull box
FUSE Main Switch ELB
3 N 380V/50 Hz 415V/50 Hz 415V/60 Hz
L1 L2 N
L1 L2 N TB1
TB1 No. 0 Indoor Unit
1 220V/50 Hz 240V/50 Hz 220V/50 Hz
No. 1 Indoor Unit Remote Control Cable (Shielded Twist Pair Cable)
TB2 1 2 A B
Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)
TB2 1 2 A B
Remote Control Switch (PC-P1H)
TB : Terminal Board
Remote Control Cable (Shielded Twist Pair Cable) Remote Control Switch (PC-P1H)
PCB : Printed Circuit Board : Field Wiring : Field Supplied No. 0 System Indoor Units (Max. 27 Units per Refrigerant Cycle...RAS-24FSG1, RAS-24FS5 Max. 32 Units per Refrigerant Cycle...RAS-30FSG1, RAS-30FS5)
: Optional Accessory
220V/60Hz Outdoor Unit
No. 0 System Outdoor unit TB1
RAS-24FSG1 RAS-30FSG1 RAS-24FS5 RAS-30FS5
R S T
TB2 1 2 Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)
ELB Distribution box or Pull box
ELB
Distribution box or Pull box
FUSE Main Switch ELB
3 220V/60Hz L1 L2 N
L1 L2 N TB1
TB1 No. 0 Indoor Unit TB2
1 220V/60 Hz
1 2 A B
Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)
No. 1 Indoor Unit Remote Control Cable (Shielded Twist Pair Cable) Remote Control Switch (PC-P1H)
TB : Terminal Board
TB2 1 2 A B
Remote Control Cable (Shielded Twist Pair Cable) Remote Control Switch (PC-P1H)
PCB : Printed Circuit Board : Field Wiring : Field Supplied : Optional Accessory
No. 0 System Indoor Units (Max. 27 Units per Refrigerant Cycle...RAS-24FSG1, RAS-24FS5 Max. 32 Units per Refrigerant Cycle...RAS-30FSG1, RAS-30FS5)
Table for Terminal Connection O.U.: Outdoor Unit, I.U.: Indoor Unit Wiring Power Supply
[Connection (Connection of Terminals)] Each Outdoor Unit [I.U.-I.U. (L1-L1, L2-L2, N-N)]
Operating
[O.U.-I.U., I.U.-I.U. (1-1, 2-2)]
Field Wiring 1. All the field wiring and equipment must comply with local codes. 2. The recommended breaker size are shown in the table below. 47
Electrical Data and Recommended Wiring, Breaker Size / 1 Outdoor Unit
Model
RAS-24FSG1 RAS-30FSG1 RAS-24FSG1 RAS-30FSG1 RAS-24FSG1 RAS-30FSG1
Power Supply
Max. Running Current
380-415V/50Hz 380V/60Hz 220V/60Hz
ELB Power Supply Line
Nominal Current
(A) 74
(Ď&#x2020;mm)
(A)
MLFC8SQ
100
87
MLFC14SQ
125
77
MLFC8SQ
100
90
MLFC14SQ
125
132 141
MLFC22SQ
150 200
Nominal Sensitive Current (mA) 100 100 100
Fuse (A) 80 100 80 100 150 150
ELB: Earthleakage Breaker: Apply low sensibility type. MLFC: Flame Retardant Polyflex Wire
14. MISCELLANEOUS NOTES (Refer to the Technical Catalog I, SP1-K03Q.)
15. STANDARD SPECIFICATIONS (Refer to the Technical Catalog I, SP1-K03Q.)
16. CAUTION ON REFRIGERANT LEAKAGE 16.1 Maximum Permissible Concentration of HFC Gas The refrigerant R407C, charged in the SET-FREE FSG1 system, is an incombustible and non-toxic gas. However, if leakage occurs and gas fills a room, it may cause suffocation. The maximum permissible concentration of HFC gas, R407C in air is 0.3 kg/m3, according to the refrigeration and air conditioning facility standard (KHK S 0010) by the KHK (High Pressure Gas Protection Association) Japan. Therefore, some effective measure must be taken to lower the R407C concentration in air below 0.3 kg/m3, in case of leakage.
16.2 Calculation of Refrigerant Concentration (1) Calculate the total quantity of refrigerant R (kg) charged in the system connecting all the indoor units of rooms to be air-conditioned. (2) Calculate the room Volume V (m3) of each room. (3) Calculate the refrigerant concentration C (kg/m3) of the room according to the following equation. R: Total Quantity of Charged Refrigerant (kg) V: Room Volume (m3)
= C: Refrigerant Concentration â&#x2030;¤ 0.3 (kg/m3)
16.3 Countermeasure for Refrigerant Leakage According to KHK Standard The facility shall be arranged as follows referring to the KHK standards, so that the refrigerant concentration will be below 0.3 kg/m3. (1) Provide a shutterless opening which will allow fresh air to circulate into the room. (2) Provide a doorless opening of 0.15% or more size to the floor area. (3) Provide a ventilator, linked with a gas leak detector, of 0.4 m3/min. or more ventilating capacity per Japanese Refrigeration Ton (= compressor displacement m3/h / 9.8) of the air conditioning system utilizing refrigerant R407C. RAS-24FSG1 ......................... 8.72 ton RAS-30FSG1 ......................... 10.55 ton
48
<Example>
Outdoor Unit 30HP Refrigerant Charge: 48kg
2
E Floor 40m2
2
3
D
C
Floor 40m2
4
4
5
B Floor 60m2
5
5
A
Floor 160m2
Floor 300m2
Height 3.0m
Gas Leak detector Ventilator 0.25m3/min
Opening: 0.06m2
Room
R (kg)
V (m3)
C (kg/m3)
Countermeasure
A
48
900
0.05
-
B
48
480
0.10
-
C
48
180
0.27
D
48
120
0.40
C+D
48
300
0.16
E
48
120
0.40
2
0.06m Opening 3
0.25m /min. Ventilator Linked with Gas Leak Detector
If local codes or regulations are specified, follow them.
49
Specifications in this catalog are subject to change without notice, in order that HITACHI may bring the latest innovations to their customers.
Catalog No. SP1-N02, 2002 Printed in Japan (N)