TC1

Page 1

HITACHI INVERTER-DRIVEN MULTI-SPLIT SYSTEM HEAT PUMP AIR CONDITIONERS - HI-MULTI SET-FREE FSG1 SERIES -

Cooling Capacity Range 69.0 kW to 85.0 59,300 kcal/h to 73,100 235,300 Btu/h to 290,000 Heating Capacity Range 77.5 kW to 95.0 66,600 kcal/h to 81,700 264,200 Btu/h to 324,200

kW kcal/h Btu/h

Technical Catalog I <Supplement> - Design Information -

Models: kW kcal/h Btu/h

The inverter-driven multi-split system heat pump air conditioners, HI-MULTI SET-FREE FSG1 Series, have been developed to provide individual control, comfortable operation control, great power saving operation through the year for medium/big buildings.

Outdoor Units • FSG1 Series RAS-24FSG1

RAS-30FSG1

The range of the HI-MULTI SET-FREE Series has been extended up to 30HP. This system can provide the best which can not be obtained by the current one-to-one systems.

SP1-N02, 2002


- CONTENTS No.

Page

1. FEATURES ............................................................................................................................... 1 1.1 System Features .............................................................................................................. 1 2. GENERAL DATA ....................................................................................................................... 5 2.1 General Data for Outdoor Units ....................................................................................... 5 3. DIMENSIONAL DATA ................................................................................................................ 6 3.1 Dimensional Data for Outdoor Units ................................................................................ 6 4. SELECTION DATA .................................................................................................................... 8 4.1 Operation Space .............................................................................................................. 8 4.2 Center of Gravity .............................................................................................................. 8 4.3 Selection Guide ................................................................................................................ 9 4.4 Capacity Characteristic Curve of Outdoor Units ............................................................ 12 4.5 4.6 4.7 4.8 4.9 4.10

Cooling Capacity Table of 100% Combination (Dimension: kW) ................................... 14 Heating Capacity Table of 100% Combination (Dimension: kW) ................................... 14 Cooling Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h) ................. 15 Heating Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h)) ................ 15 Correction Factor According to Piping Length ............................................................... 16 Correction Factor According to Defrosting Operation .................................................... 17

5. ELECTRICAL DATA ................................................................................................................ 18 6. SOUND DATA ......................................................................................................................... 18 7. WORKING RANGE ................................................................................................................. 19 8. OPTIONAL ACCESSORIES ................................................................................................... 20 8.1 Liquid Crystal Remote Control Switch (PC-P1H) ............................................................ 8.2 Wireless Remote Control Switch (PC-LH3) .................................................................... 8.3 7-Day Timer (PSC-5T) .................................................................................................... 8.4 Central Station (PSC-5S) ................................................................................................ (Refer to the Technical 8.5 Remote Control Cable (PRC-10K to PRC-30K) .............................................................. Catalog I, SP1-K03Q.) 8.6 Receiver Kit (PC-RLH4) .................................................................................................. 8.7 3P Connector Cable (PCC-1A) ....................................................................................... 8.8 Remote Sensor (THM-R2A) ............................................................................................ 8.9 Drain Kit (DBS-26) .......................................................................................................... 8.10 Multi-Kit .......................................................................................................................... 20 8.11 Dryer for Field-Piping ..................................................................................................... 24 9. COMPONENT DATA ............................................................................................................... 25


- CONTENTS No.

Page

10. CONTROL SYSTEM ............................................................................................................. 26 10.1 Refrigerant Cycle ......................................................................................................... 26 10.2 Control System ............................................................................................................... 27 10.3 System Control (Refer to the Technical Catalog I, SP1-K03Q.) ...................................... 10.4 Standard Operation Sequence ....................................................................................... 28 10.5 Safety and Control Device Setting ................................................................................. 40 10.6 Standard Electrical Wiring Diagram ............................................................................... 41 11. FOUNDATION PROVISION .................................................................................................. 43 12. REFRIGERANT PIPING PROVISION .................................................................................. 43 13. FIELD WIRING PROVISION ................................................................................................. 47 14. MISCELLANEOUS NOTES (Refer to the Technical Catalog I, SP1-K03Q.) ........................ 48 15. STANDARD SPECIFICATIONS (Refer to the Technical Catalog I, SP1-K03Q.) .................. 48 16. CAUTION ON REFRIGERANT LEAKAGE ........................................................................... 48 16.1 Maximum Permissible Concentration of HCFC Gas ...................................................... 48 16.2 Calculation of Refrigerant Concentration ....................................................................... 48 16.3 Countermeasure for Refrigerant Leakage According to KHK Standard ......................... 48


This technical catalog is the supplementary version to the Technical Catalog I, SP1-K03Q, and introduces the new-line up of the HI-MULTI SET-FREE FSG1 (R407C) Series; 24HP and 30HP outdoor units. * For the common information of the HI-MULTI SET FREE FSG series, and the information of the indoor units, 5~20HP outdoor units, remote control switches, optional accessories, etc., refer to the Technical Catalog I, SP1-K03Q.

1. FEATURES 1.1

System Features

New Line-Up of 24HP and 30HP Outdoor Unit HITACHI proudly introduces the new line-up of respond the air conditioning needs for big capacity SET-FREE FSG1 series, 24HP and 30HP outdoor units. units (RAS-24FSG1 and RAS-30FS3) in order to Various Indoor Units and Combinations The indoor units as shown in the table below can and RAS-30FSG1. be connected to the outdoor units, RAS-24FSG1 Indoor Unit Type

0.8

1.0

1.5

Nominal Horsepower (HP) 2.0 2.5 3.0 4.0

In-the-Ceiling 4-Way Cassette 2-Way Cassette Wall Floor Floor Concealed Ceiling : Available

5.0

8.0

10.0

(2.3)

NOTE: For the detailed specifications and information of the indoor units, refer to the Technical Catalog I, SP1-K03Q.

Able to Connect One Outdoor Unit with up to 32 Indoor Units Utilizing an inverter control, a wide range of combination horsepower of 50% can be chosen operation capacity control is also available. by combination of the indoor units when Up to 32 indoor units can be connected to one compared with the nominal outdoor unit capacity. outdoor unit, and a maximum total combination Therefore, the new system can meet individual air horsepower of 130% and a minimum total conditioning requirements in most office buildings. Indoor Unit Outdoor Unit Model

Minimum Maximum Combination Capacity Combination Capacity (HP) (HP)

Maximum Combination of Indoor Unit

Minimum Individual Operation Capacity (HP)

RAS-24FSG1

12

31

27

1.0 (*1)

RAS-30FSG1

15

39

32

1.0 (*1)

*1:

In case that 1.0HP indoor units are used, the maximum quantity of 1.0HP indoor unit shall be 12.

However, the following combination is available under the following conditions. <RAS-24FSG1> One horsepower indoor unit up to 24 units is connectable when the total system indoor unit combination capacity is smaller than 27 horsepower (within 113%).

<RAS-30FSG1> One horsepower indoor unit up to 32 units is connectable when the total system indoor unit combination capacity is smaller than 32 horsepower (within 107%).

ATTENTION This system has been designed for simultaneous cooling or heating operation. Do not apply this system to the rooms where individual cooling and heating operation are

required at the same time. If applied, it will result in uncomfortable air conditioning due to big temperature changes when the operation mode is changed. 1


Higher Performance In order to achieve a higher performance, the following new technologies have been adopted. * New type DC scroll inverter compressor * Additional Sub-cool cycle component (plate heat exchanger) * New type of heat exchanger (2 gas pipe / 1 liquid pipe system)

AIR

GAS

LIQUID CS-NET Applicable The CS-NET Version 6, HITACHI Computer new outdoor units, RAS-24FSG1 and RASControlled Network System, can be applied to the 30FSG1. Installation • Side-by-side installation with 5~20HP outdoor units is possible due to the structure of the same unit depth (750mm), and the good appearance when installing side by side is achieved due to the same unit height (1,645mm). * In case of 24 and 30HP outdoor unit, two(2) units can be installed in line with a clearance of only 20mm (In case of 5~10/16, 20HP outdoor unit, max. 3/2 units). • Due to single packaged units, only two (gas and liquid) pipings are needed as shown in the figure.

Oil Piping: Not Required Dimension: W 2870 x D 750 x H 1645 2 Installation Space: 2.15m

More Flexible Refrigerant Piping • Maximum total piping length between outdoor • Maximum vertical lift between indoor and and indoor units: 120m (current model: 100m) outdoor unit = 50m (40m when O.U. are lower than I.U.) • Maximum piping length between the 1st Multi-kit and the farthest indoor unit: 40m (current model: • Maximum vertical lift among indoor units = 15m 30m) Maximum Piping Length between First Multi-Kit and the Farthest Indoor Unit: 40m Maximum total Piping Length from First Multi-kit : 480m

Height Difference between Indoor Unit and Outdoor Unit : Max. 50m (#1) (#1: When the outdoor unit is installed lower than indoor unit: Max. 40m) Actual Piping Length: Max. 120m

2

Height Difference between Indoor Units : Max. 15m


New Multi-Kit The following multi-kits are applied to the new outdoor units, RAS-24FSG1 and RAS-30FSG1. Applicable Outdoor Units

RAS-24FSG1, RAS-30FSG1 E-152S (E-162S3), E-202S3, E-242S, E-302S

Line Branch

2 Branches

E-102S5 *1), E-102SE1 *1) E-52S3 *1), E-52SE1 *1)

Header Branch

2~6 Branches

E-86SE3 *2)

2~8 Branches

E-88SE3 *2)

*1): These multi-kits are also used for the current 5~10HP outdoor units (RAS-5FSG, RAS-8FSG and RAS-10FSG). These are used according to the total horsepower of indoor units which are connected downstream from the multi-kit. *2): These multi-kits are also used for the current 8 and 10HP outdoor units (RAS-8FSG and RAS-10FSG).

Control System • Indoor Unit Quantity Smaller than 16 (including 16)

O.U. Dip SW Setting

Central Station PSC-5S, CS-NET

Outdoor Unit

Dip Switch Setting Ex.: DSW1 DSW1

HIGH COOL MED HEAT DRY LOW

GROUP

FAN

AUTO

TIMER EMERGENCY

SET TEMP.

ON

DEMAND NO FUNCTION

LOUVER 1 2 3 4 5 6 7 8

AUTO

9 10 11 12 13 14 15 16

RMTSW NAVL

CHECK

ABNML

FILTER

GROUP

RUN/STOP

1 2 3 4

OFF

I.U. Dip SW Setting

Set the same refrigerant system No. Dip Switch Setting Ex.: Up to Number of 16

Indoor Unit

DSW5

No.1

No.2

No.16

ON 1 2 3 4

OFF

Remote Control Switch

NOTE: Refrigerant System setting is available on the following dip switches. Outdoor Unit: DSW1 Indoor Unit: DSW5

• Indoor Unit Quantity more than 16 (up to 32) As indoor unit No. setting is currently available up to 16. Therefore, the following setting is required. 1) Set No.8 pin of DSW5 at the “ON” side in the outdoor unit PCB. 2) Regarding refrigerant system setting (DSW5) of indoor units up to 16, set the same refrigerant system No. (DSW1) of the outdoor unit.

3) Regarding refrigerant system setting (DSW5) of indoor unit from 17 to 32, set the refrigerant system No. by adding 1(one) to the above 2). If not set, malfunction will occur. NOTE: Do not use the above refrigerant system No. in other refrigerant systems at the same H-LINK. 3


• Dip Switch Setting Example (32 Indoor Units) [O.U. Ref. System No: 0] O.U. Ref System No. 0

O.U. Ref System No. 1

O.U. Dip SW Setting

O.U. Dip SW Setting

DSW1

DSW1 ON

1 2 3 4

Outdoor Unit

OFF

Set No.8 pin at ON side in O.U.

Outdoor Unit

Central Station CS-NET

Set No.8 pin at ON side in O.U.

ON

Central Station CS-NET

1 2 3 4

DSW5 HIGH COOL MED HEAT DRY LOW

GROUP

FAN

ON

AUTO

TIMER EMERGENCY

SET TEMP.

9 10 11 12 13 14 15 16

AUTO RMTSW NAVL

CHECK

ABNML

FILTER

GROUP

HIGH

COOL MED HEAT DRY LOW

DEMAND NO FUNCTION

LOUVER 1 2 3 4 5 6 7 8

AUTO

TIMER EMERGENCY

SET TEMP.

DEMAND NO FUNCTION

ON

LOUVER 1 2 3 4 5 6 7 8

AUTO

9 10 11 12 13 14 15 16

RMTSW NAVL

CHECK

ABNML

FILTER

GROUP

RUN/STOP GROUP

RUN/STOP

1 2 3 4 5 6 7 8

OFF

1 2 3 4 5 6 7 8

Dip Switch Setting Ex.: Up to Number of 16

Operation Line (H-LINK)

I.U. Dip SW Setting Indoor Unit

Indoor Unit

No.1

No.2

No.1

No.16

DSW5

No.2

Dip Switch Setting Ex.: Up to Number of 16

No.16 Up to 16

Up to 16

DSW5

ON

ON

OFF

1 2 3 4

Dip Switch Setting Ex.: Up to Number of 17 to 32

No.17

No.18

No.32

ON 1 2 3 4

OFF

Set the same refrigerant system No. of the outdoor unit.

Set the same refrigerant system No. of the outdoor unit.

Dip Switch Setting Ex.: Up to Number of 17 to 32 DSW5

OFF

Operation Line

Operation Line

I.U. Dip SW Setting

1 2 3 4

OFF

DSW5 FAN

No.17

No.18

from 17 to 32

OFF

Remote Control Switch Set the refrigerant system No. by adding 1 of the outdoor unit system No.

DSW5

No.32

from 17 to 32 Remote Control Switch

ON 1 2 3 4

OFF

Set the refrigerant system No. by adding 1 of the outdoor unit system No.

NOTE: In the case that indoor unit quantity is greater than 16 (excluding 16), count one outdoor unit as two units. H-LINK System The H-LINK wiring system requires only two and connecting wires for all indoor units and all transmission wires connecting each indoor unit outdoor units in series. and outdoor unit for up to 16 refrigerant cycles, New Transmission System A non-polar 2-wire cable is applied for the outdoor unit. Miswiring by inverting connections 1 transmission wires connecting indoor units and and 2 is eliminated. Wide Operation Range This unit has been designed for cooling operation and for heating operation under low ambient under low ambient temperatures down to -5oC temperature down to -15oC. Low Sound by AC Chopper Control Fan motor control by AC Chopper has realized In case of 220V 60Hz, fan motor control by ISPM. low electromagnetic sounds remarkably. ISPM: Inverter System Power Module Low Operation Sound Resulting from New Fan Shape and Propeller Fan Material The combination of the most appropriate fan operation sound which was almost impractical in shape for smooth air flow and a new material of the previous units. MRP (Mica polypropylene) has resulted in a low Low Sound Operation by Low Noise Fan Motor Aluminum die-casting was used for the suspension structure, the vibration sound has assembled fan motor and a low sound operation been minimized. has been achieved. And due to a non-resonance Lower Sound Operation during Night Time By improvement of the cabinet structure and fan inverter, operation sound has been reduced. shape, and by the adoption of a new material and 4


2. GENERAL DATA 2.1

General Data for Outdoor Units

Horsepower Model Power Supply Nominal Cooling Capacity Nominal Heating Capacity Cabinet Color Sound Pressure Level (Overall A Scale) Outer Dimensions Height Width Depth Net Weight Refrigerant Flow Control Compressor Quantity Motor Output (Pole) Heat Exchanger Condenser Fan Quantity Air Flow Rate Motor Output (Pole) Refrigerant Piping Liquid Line Gas Line Refrigerant Charge Wiring Holes Power Supply Control Circuit

kW kcal/h Btu/h kW kcal/h Btu/h

24.0 30.0 RAS-24FSG1 RAS-30FSG1 AC 3φ, 380-415V/50Hz, 380V/60Hz, 220V/60Hz 69.0 85.0 59,300 73,100 235,300 290,000 77.5 95.0 66,600 81,700 264,200 324,200 Synthetic Resin Paint Baked on Galvanized Steel Plate Beige

dB

63-58 (Night Shift)

64-59 (Night Shift)

mm (in.) mm (in.) mm (in.) kg (lbs.)

1,645 (64-3/4) 2,870 (113) 750 (29-1/2) 790 (1,744)

1,645 (64-3/4) 2,870 (113) 750 (29-1/2) 820 (1,810) R407C Micro-Computer Control Expansion Valve Hermetic (Scroll)

kW

m3/min. (cfm) W

4 4 3.0(4)x1+4.4(2)x1+5.5(2)x2 3.0(4)x1+4.4(2)x1+7.5(2)x2 Multi-Pass Cross-Finned Tube Propeller Fan 3 3 426 531 (15,045) (18,753) 0.275(6)x3 0.275(6)x3

mm (in.) mm (in.) kg

19.05 (3/4) 34.9 or 38.1 (1-3/8) (1-1/2) 25.0

22.2 (7/8) 41.3 or 44.45 (1-5/8) (1-3/4) 28.5

mm (in.) mm (in.)

φ70 (2-3/4)

φ70 (2-3/4)

Connecting Wire between Indoor and Outdoor Unit Approximate Packing Measurement

φ26.5 (1-1/16)

m3

2

2

4.32

4.32

NOTES: 1. The above cooling and heating capacities show the capacities when the outdoor unit is operated with the 100% rating of indoor units, and are based on the standard JIS standard B8616. Cooling Operation Conditions Indoor Air Inlet Temperature: Outdoor Air Inlet Temperature:

27oC DB (80oF DB) 19.0oC WB (66.2oF WB) 35oC DB (95oF DB)

Heating Operation Conditions Indoor Air Inlet Temperature: Outdoor Air Inlet Temperature:

20oC DB (70oF DB) 7oC DB (45oF DB) 6oC WB (43oF WB) Piping Length: 5 Meters, Piping Lift: 0 Meter 2. The sound pressure level is based on following conditions. 1 Meter from the unit service cover surface, and 1.5 Meters from floor level. The above data is based on the cooling mode. In case of heating mode, the sound pressure level increases by approximately 1~2 dB. Voltage of the power source is 380V or 220V. In case of the power source of 415V, the sound pressure level increases by approximately 1 dB. 3. The outdoor units for each power supply, 380-415V/50Hz, 380V/60Hz and 220V/60Hz are different. Therefore, check the required power supply when ordering. 4. In case of the outdoor unit for 220V/60Hz, the motor output is 0.38(6)x1+0.275(6)x2.

5


3. DIMENSIONAL DATA 3.1

Dimensional Data for Outdoor Units

I Outdoor Unit Model: RAS-24FSG1

6


I Outdoor Unit Model: RAS-30FSG1

7


4. SELECTION DATA 4.1

Operation Space

RAS-24FSG1 and RAS-30FSG1

*: In case that the height of the rear side wall is higher than 500mm (500+H), keep the distance between the unit and the rear side wall with (300+1/2H) mm.

4.2

Center of Gravity

RAS-24FSG1 and RAS-30FSG1

2870

8

0

0 79

610

1430

35

1645

(mm)


Cooling/Heating Performance at Various Combinations

4.3

Selection Guide

(1) Meaning of Model Name of Indoor Unit Example: RPI - 1.5 FSGE HI-MULTI SET-FREE FSG Horsepower Unit Type In-the-Ceiling Type Four-Way Cassette Type Two-Way Cassette Type Wall Type Floor Type Floor Concealed Type Ceiling Type

RPI RCI RCD RPK RPF RPFI RPC

NOTE: Select the indoor units and outdoor unit so as the total indoor horsepower is near to the outdoor horsepower.

(2) Nominal Capacity of Indoor Units Horsepower (HP) 0.8

1.0

1.5

2.0

2.3

2.5

3.0

4.0

5.0

8.0

10.0

Capacity Cooling Capacity Heating Capacity

kW kcal/h Btu/h kW kcal/h Btu/h

2.3 2,000 7,900 2.6 2,250 8,900

2.9 4.4 5.8 6.7 7.3 8.7 11.6 2,500 3,800 5,000 5,800 6,300 7,500 10,000 9,900 15,100 19,800 22,900 25,000 29,700 39,700 3.3 4.9 6.5 7.5 8.1 9.6 13.0 2,800 4,200 5,600 6,500 7,000 8,300 11,200 11,100 16,700 22,200 25,600 27,800 32,800 44,400

14.5 12,500 49,600 16.3 14,000 55,500

23.2 28.5 20,000 24,600 79,800 97,800 25.0 31.5 21,500 27,000 85,300 107,500

Capacity Adjustment by Dip Switch Setting Horsepower (HP) Variable Capacity kW Cooling kcal/h Capacity Btu/h kW Heating kcal/h Capacity Btu/h Dis Switch Setting ON: , OFF:

1.0

1.3 1.3 1.3

3.2 2,800 11,000 3.6 3,100 12,300 1 2

1.5

3.8 3,300 13,000 4.2 3,600 14,300 3 4

1.5

1.8 1.8 1.8

4.8 4,100 16,400 5.3 4,600 18,100 1 2

-

2.0

5.2 4,500 17,800 5.6 4,800 19,100 3 4

1

2.3 2.3 6.7 5,800 22,900 7.5 6,500 25,600 2 3

2.5

2.5

4

1

2.8 2.8 8.0 6,900 27,300 9.0 7,800 30,700 2 3

-

4

(2) Nominal Capacity of Outdoor Units Model

RAS-24FSG1

Horsepower (HP) Cooling Capacity

Heating Capacity

kW kcal/h Btu/h kW kcal/h Btu/h

RAS-30FSG1

24

30

69.0 59,300 235,300 77.5 66,600 264,200

85.0 73,100 290,000 95.0 81,700 324,200

Nominal Capacity of Outdoor Unit is under the condition that the total indoor unit horsepower is same as outdoor unit horsepower.

9


(4) Outdoor Unit Capacity at Nominal Temperature If the total indoor unit horsepower is not same to the outdoor unit horsepower, refer to “Capacity Characteristic Curve of Outdoor Units” in item 4.4. (5) Given Condition (Example) Total Load for Each Room Item Estimated Cooling Load Estimated Heating Load

kW kcal/h kW kcal/h

Room (1) 4.24 3,650 4.77 4,100

Room (2) 5.35 4,600 6.00 5,160

Room (3) 5.35 4,600 6.00 5,160

Room (4) 6.36 5,472 7.16 6,160

kW kcal/h kW kcal/h

Room (5) 8.48 7,295 9.54 8,207

Room (6) 8.48 7,295 9.54 8,207

Room (7) 10.6 9,119 11.9 10,238

Room (8) 10.6 9,119 11.9 10,238

Item Estimated Cooling Load Estimated Heating Load

Temperature Condition Cooling Outdoor Coil Air Inlet Dry Bulb: 30oC Indoor Coil Air Inlet Dry Bulb: 27oC Wet Bulb: 19oC

Heating Outdoor Coil Air Inlet Dry Bulb: 0oC Wet Bulb: -1oC Indoor Coil Air Inlet Dry Bulb: 20oC

Equivalent Piping Length between Indoor Units and Outdoor Unit: 60m Piping Lift: 25m Correction Factor of Cooling Capacity = 0.88 Correction Factor of Heating Capacity = 0.94 Power Source: 50Hz

(6) Selecting Matching Indoor Units and Nominal Capacity Select in-the-ceiling type indoor units. (Example) Item Selected Model Nominal Cooling Capacity Nominal Heating Capacity

kW kcal/h kW kcal/h

Item Selected Model Nominal Cooling Capacity Nominal Heating Capacity

10

kW kcal/h kW kcal/h

Room (1)

Room (2)

Room (3)

Room (4)

Room (5)

RPI-2.0FSGE 5.8 5,000 6.5 5,600

RPI-2.5FSGE 7.3 6,300 8.1 7,000

RPI-2.5FSGE 7.3 6,300 8.1 7,000

RPI-3.0FSGE 8.7 7,500 9.6 8,300

RPI-4.0FSGE 11.6 10,000 13.0 11,200

Room (6)

Room (7)

Room (8)

Outdoor Unit

RPI-4.0FSGE 11.6 10,000 13.0 11,200

RPI-5.0FSGE 14.5 12,500 16.3 14,000

RPI-5.0FSGE 14.5 12,500 16.3 14,000

(1)+(2)+(3)+(4) +(5)+(6)+(7)+(8) 81.3 70,100 90.9 78,300

RAS-24FSG1 69.0 59,300 77.5 66,600


(7) Actual Capacity In the case of the example of page 10, the total indoor horsepower is 28HP (=2.0HP+2.5HPx2+3.0HP+4.0HPx2+5.0HPx2). Therefore, the outdoor unit capacity at the nominal temperature which is selected from the “Capacity Characteristic Curve” is 71.7kW (61,614 kcal/h) at the cooling operation, 80.5kW (69,217 kcal/h) at the heating operation under nominal conditions. 1. Actual Capacity of Outdoor Unit Maximum Actual Capacity of Outdoor Unit = [Outdoor Unit Capacity at Nominal Temperature × Correction Factor According to Total Indoor Unit Capacity] × Correction Factor According to Piping Length and Lift × Correction Factor According to Temperature Condition Refer to the table in item 4.5 and item 4.6 for Correction Factor according to the temperature condition. Cooling: [71.7kW (61,614 kcal/h)] × 0.88 × 1.0 = 63.1kW (54,220 kcal/h) Heating: [80.5kW (69,217 kcal/h)] × 0.94 × 0.94 = 71.1kW (61,160 kcal/h) 2. Actual Capacity of Each Indoor Unit Actual Capacity of Each Indoor Unit = Actual Capacity of Outdoor Unit × [Each Indoor Unit’s Horsepower ÷ Summation of Each Indoor Unit Horsepower] ex. <RPI-2.0FSGE> Cooling Capacity: 63.1× (2.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=4.51kW (3,880kcal/h) Heating Capacity: 71.1× (2.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=5.08kW (4,370kcal/h) <RPI-2.5FSGE> Cooling Capacity: 63.1× (2.5[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=5.63kW (4,843kcal/h) Heating Capacity: 71.1× (2.5[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=6.35kW (5,463kcal/h) <RPI-3.0FSGE> Cooling Capacity: 63.1× (3.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=6.76kW (5,816kcal/h) Heating Capacity: 71.1× (3.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=7.62kW (6,555kcal/h) <RPI-4.0FSGE> Cooling Capacity: 63.1× (4.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=9.01kW (7,751kcal/h) Heating Capacity: 71.1× (4.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=10.16kW (8,741kcal/h) <RPI-5.0FSGE> Cooling Capacity: 63.1× (5.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=11.27kW (9,696kcal/h) Heating Capacity: 71.1× (5.0[HP]÷(2.0[HP]+2.5[HP]×2+3.0[HP]+4.0[HP]×2+5.0[HP]×2))=12.70kW (10,926kcal/h)

<Result> Item Selected Model Actual Capacity

Design Load

Actual Maximum Cooling Capacity Actual Maximum Heating Capacity Estimated Cooling Load Estimated Heating Load

kW kcal/h kW kcal/h kW kcal/h kW kcal/h

Item Selected Model Actual Capacity

Design Load

Actual Maximum Cooling Capacity Actual Maximum Heating Capacity Estimated Cooling Load Estimated Heating Load

kW kcal/h kW kcal/h kW kcal/h kW kcal/h

Room (1)

Room (2)

Room (3)

Room (4)

Room (5)

RPI-2.0FSGE

RPI-2.5FSGE

RPI-2.5FSGE

RPI-3.0FSGE

RPI-4.0FSGE

4.51 3,880 5.08 4,370 4.24 3,650 4.77 4,100

5.63 4,843 6.35 5,463 5.35 4,600 6.00 5,160

5.63 4,843 6.35 5,463 5.35 4,600 6.00 5,160

6.76 5,816 7.62 6,555 6.36 5,472 7.16 6,160

9.01 7,751 10.16 8,741 8.48 7,295 9.54 8,207

Room (6)

Room (7)

Room (8)

RPI-4.0FSGE

RPI-5.0FSGE

RPI-5.0FSGE

(1)+(2)+(3)+(4)+(5)+(6)+(7)+(8) -

9.01 7,751 10.16 8,741 8.48 7,295 9.54 8,207

11.27 9,696 12.70 10,926 10.6 9,119 11.9 10,238

11.27 9,696 12.70 10,926 10.6 9,119 11.9 10,238

63.09 56,276 71.12 61,185 59.46 51,150 66.81 57,470

11


4.4

Capacity Characteristic Curve of Outdoor Units

The following charts show the characteristics of outdoor unit capacity which corresponds with total horsepower of combined indoor unit, on standard condition with refrigerant piping of horizontal and 5m at length. Cooling Capacity Cooling Characteristic Curve of RAS-24FSG1

Total Horse Power of Combined Indoor Unit (HP) 17R102670

Heating Capacity Heating Characteristic Curve of RAS-24FSG1

Total Horse Power of Combined Indoor Unit (HP) 17R102671

12


Cooling Capacity Cooling Characteristic Curve of RAS-30FSG1

Total Horse Power of Combined Indoor Unit (HP) 17R102672

Heating Capacity Heating Characteristic Curve of RAS-30FSG1

Total Horse Power of Combined Indoor Unit (HP) 17R102673

13


4.5

Cooling Capacity Table of 100% Combination (Dimension: kW) Table 1 Cooling Capacity Table for RAS-24FSG1 Unit of Capacity: kW (Correction Factor)

16.0

18.5

Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0

22.0

24.0

59.7 (0.87) 59.7 (0.87) 59.7

67.0 (0.97) 67.0 (0.97) 67.0

69.0 (1.00) 69.0 (1.00) 69.0

70.0 (1.01) 70.0 (1.01) 70.0

72.0 (1.04) 72.0 (1.04) 72.0

75.5 (1.09) 75.5 (1.09) 75.5

79.0 (1.14) 79.0 (1.14) 79.0

(0.87) 56.8 (0.82)

(0.97) 64.7 (0.94)

(1.00) 66.4 (0.96)

(1.01) 67.3 (0.98)

(1.04) 69.2 (1.00)

(1.09) 73.3 (1.06)

(1.14) 76.6 (1.11)

Outdoor Air Inlet o

Dry Bulb ( C) 25.0 30.0 35.0 40.0

Table 2 Cooling Capacity Table for RAS-30FSG1 Unit of Capacity: kW (Correction Factor)

16.0

18.5

Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0

73.5 (0.86) 73.5 (0.86)

82.6 (0.97) 82.6 (0.97)

85.0 (1.00) 85.0 (1.00)

87.3 (1.03) 87.3 (1.03)

88.8 (1.04) 88.8 (1.04)

93.1 (1.10) 93.1 (1.10)

97.3 (1.14) 97.3 (1.14)

35.0

73.5 (0.86)

82.6 (0.97)

85.0 (1.00)

87.3 (1.03)

88.8 (1.04)

93.1 (1.10)

97.3 (1.14)

40.0

70.0 (0.82)

79.7 (0.94)

81.9 (0.96)

83.9 (0.99)

85.3 (1.00)

90.4 (1.06)

94.4 (1.11)

Outdoor Air Inlet Dry Bulb (oC) 25.0 30.0

4.6

22.0

24.0

Heating Capacity Table of 100% Combination (Dimension: kW) Table 1 Heating Capacity Table for RAS-24FSG1 Unit of Capacity: kW (Correction Factor) Indoor Air Inlet Dry Bulb (oC)

Outdoor Air Inlet Wet Bulb (oC)

16.0

18.0

20.0

21.0

22.0

24.0

-10.0

60.7 (0.78)

59.6 (0.77)

58.5 (0.76)

58.0 (0.75)

58.0 (0.75)

57.4 (0.74)

-5.0 0.0 5.0 6.0 10.0 15.0

68.9 75.3 81.3 82.4 86.7 90.0

67.7 74.4 79.7 80.6 83.5 83.5

66.7 72.6 77.1 77.5 79.1 79.1

65.6 71.5 75.9 75.9 77.1 77.1

65.0 71.0 73.2 73.7 73.7 73.7

64.0 66.7 68.3 68.3 68.3 68.3

(0.89) (0.97) (1.05) (1.06) (1.12) (1.16)

(0.87) (0.96) (1.03) (1.04) (1.08) (1.08)

(0.86) (0.94) (0.99) (1.00) (1.02) (1.02)

(0.85) (0.92) (0.98) (0.98) (0.99) (0.99)

(0.84) (0.92) (0.94) (0.95) (0.95) (0.95)

(0.83) (0.86) (0.88) (0.88) (0.88) (0.88)

Table 2 Heating Capacity Table for RAS-30FSG1 Unit of Capacity: kW (Correction Factor) Indoor Air Inlet Dry Bulb (oC)

Outdoor Air Inlet o

Wet Bulb ( C) -10.0 -5.0 0.0 5.0 6.0 10.0 15.0

14

16.0 74.4 84.4 92.3 99.7 101.0 106.4 110.3

(0.78) (0.89) (0.97) (1.05) (1.06) (1.12) (1.16)

18.0 73.2 83.1 91.1 97.7 98.9 102.2 102.2

(0.77) (0.88) (0.96) (1.03) (1.04) (1.08) (1.08)

20.0 71.8 81.7 89.0 94.4 95.0 97.0 97.0

(0.76) (0.86) (0.94) (0.99) (1.00) (1.02) (1.02)

21.0 71.1 80.4 87.8 93.1 93.1 94.4 94.4

(0.75) (0.85) (0.92) (0.98) (0.98) (0.99) (0.99)

22.0 71.1 79.8 87.1 89.8 90.4 90.4 90.4

(0.75) (0.84) (0.92) (0.94) (0.95) (0.95) (0.95)

24.0 70.5 78.4 81.7 83.7 83.7 83.7 83.7

(0.74) (0.83) (0.86) (0.88) (0.88) (0.88) (0.88)


4.7

Cooling Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h) Table 1 Cooling Capacity Table for RAS-24FSG1 Unit of Capacity: x 1,000 kcal/h (Correction Factor)

16.0

18.5

Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0

22.0

24.0

51.3 (0.87) 51.3 (0.87) 51.3

57.6 (0.97) 57.6 (0.97) 57.6

59.3 (1.00) 59.3 (1.00) 59.3

60.2 (1.01) 60.2 (1.01) 60.2

61.9 (1.04) 61.9 (1.04) 61.9

64.9 (1.09) 64.9 (1.09) 64.9

67.9 (1.14) 67.9 (1.14) 67.9

(0.87) 48.8 (0.82)

(0.97) 55.6 (0.94)

(1.00) 57.1 (0.96)

(1.01) 57.9 (0.98)

(1.04) 59.5 (1.00)

(1.09) 63.0 (1.06)

(1.14) 65.9 (1.11)

Outdoor Air Inlet o

Dry Bulb ( C) 25.0 30.0 35.0 40.0

Table 2 Cooling Capacity Table for RAS-30FSG1 Unit of Capacity: x 1,000 kcal/h (Correction Factor)

16.0

18.5

Indoor Air Inlet Wet Bulb (oC) 19.0 19.5 20.0

63.2 (0.86) 63.2 (0.86)

71.0 (0.97) 71.0 (0.97)

73.1 (1.00) 73.1 (1.00)

75.1 (1.03) 75.1 (1.03)

76.4 (1.04) 76.4 (1.04)

80.1 (1.10) 80.1 (1.10)

83.7 (1.14) 83.7 (1.14)

35.0

63.2 (0.86)

71.0 (0.97)

73.1 (1.00)

75.1 (1.03)

76.4 (1.04)

80.1 (1.10)

83.7 (1.14)

40.0

60.2 (0.82)

68.5 (0.94)

70.4 (0.96)

72.1 (0.99)

73.3 (1.00)

77.7 (1.06)

81.2 (1.11)

Outdoor Air Inlet Dry Bulb (oC) 25.0 30.0

4.8

22.0

24.0

Heating Capacity Table of 100% Combination (Dimension: x 1,000 kcal/h)) Table 1 Heating Capacity Table for RAS-24FSG1 nit of Capacity: x 1,000 kcal/h (Correction Factor) Indoor Air Inlet Dry Bulb (oC)

Outdoor Air Inlet Wet Bulb (oC)

16.0

18.0

20.0

21.0

22.0

24.0

-10.0

52.2 (0.78)

51.2 (0.77)

50.3 (0.76)

49.9 (0.75)

49.9 (0.75)

49.4 (0.74)

-5.0 0.0 5.0 6.0 10.0 15.0

59.2 64.7 69.9 70.9 74.5 77.4

58.2 64.0 68.5 69.3 71.8 71.8

57.4 62.4 66.3 66.6 68.0 68.0

56.4 61.5 65.3 65.3 66.3 66.3

55.9 61.0 62.9 63.4 63.4 63.4

55.0 57.4 58.7 58.7 58.7 58.7

(0.89) (0.97) (1.05) (1.06) (1.12) (1.16)

(0.87) (0.96) (1.03) (1.04) (1.08) (1.08)

(0.86) (0.94) (0.99) (1.00) (1.02) (1.02)

(0.85) (0.92) (0.98) (0.98) (0.99) (0.99)

(0.84) (0.92) (0.94) (0.95) (0.95) (0.95)

(0.83) (0.86) (0.88) (0.88) (0.88) (0.88)

Table 2 Heating Capacity Table for RAS-30FSG1 nit of Capacity: x 1,000 kcal/h (Correction Factor) Indoor Air Inlet Dry Bulb (oC)

Outdoor Air Inlet o

Wet Bulb ( C) -10.0 -5.0 0.0 5.0 6.0 10.0 15.0

16.0 64.0 72.6 79.4 85.7 86.8 91.5 94.8

(0.78) (0.89) (0.97) (1.05) (1.06) (1.12) (1.16)

18.0 62.9 71.5 78.3 84.0 85.0 87.9 87.9

(0.77) (0.88) (0.96) (1.03) (1.04) (1.08) (1.08)

20.0 61.7 70.2 76.5 81.2 81.7 83.4 83.4

(0.76) (0.86) (0.94) (0.99) (1.00) (1.02) (1.02)

21.0 61.1 69.1 75.5 80.1 80.1 81.2 81.2

(0.75) (0.85) (0.92) (0.98) (0.98) (0.99) (0.99)

22.0 61.1 68.6 74.9 77.2 77.7 77.7 77.7

(0.75) (0.84) (0.92) (0.94) (0.95) (0.95) (0.95)

24.0 60.6 67.4 70.2 72.0 72.0 72.0 72.0

(0.74) (0.83) (0.86) (0.88) (0.88) (0.88) (0.88)

15


4.9

Correction Factor According to Piping Length

Correction Factor for Cooling and Heating Capacity According to Piping Length <Cooling> <Heating> CCA=CCxF HCA=HCxF CCA: Actual Corrected Cooling Capacity (kW) HCA: Actual Corrected Heating Capacity (kW) CC: Cooling Capacity in the HC: Heating Capacity in the Performance Table (kW) Performance Table (kW) F: Correction Factor Based on the Equivalent Piping Length

38.1 for RAS-24FSG1, 44.45 for RAS-30FSG1

Cooling

The correction factors are shown in the following figure. Equivalent Piping Length for • One 90o Elbow is 0.5m. In case of Gas Piping Size: • One 180o Bend is 1.5m. • One Multi-Kit is 0.5m.

34.9 for RAS-24FSG1, 41.3 for RAS-30FSG1

Cooling

In case of Gas Piping Size:

Heating

In case of Heating, this figure is common.

16


4.10 Correction Factor According to Defrosting Operation The heating capacity in the preceding paragraph, excludes the condition of the frost or the defrosting operation period. In consideration of the frost or the defrosting operation, the heating capacity is corrected by the equation below. Corrected Heating Capacity = Correction Factor x Heating Capacity Outdoor Inlet Air Temp. (oC DB) (Humidity=85% RH) Correction Factor

-7

-5

-3

0

3

5

7

0.95

0.93

0.88

0.85

0.87

0.90

1.0

NOTE: The correction factor is not available for the special condition like a snowfall or a operation in a transitional period.

Heating Capacity

Lowered Capacity by the Frost

Defrosting (Max.12min.) 1 Cycle Time

17


5. ELECTRICAL DATA Applicable Voltage

Unit Main Power Model

VOL

PH

(V)

HZ (Hz)

RAS-24FSG1 380/415

3

RAS-24FSG1 3

RAS-24FSG1 RAS-30FSG1

VOL: HZ: STC:

3

STC

Cooling Operation

Heating Operation

(V)

(A)

RNC (A)

456

342

157/ 171

40.4/ 36.8

24.4

37.9/ 34.6

456

342

206/ 225

53.2/ 48.5

31.8

418

342

183

35.9

418

342

241

242

198

242

198

(V)

IPT (kW)

RNC (A)

IPT (kW)

Maximum Current

RNC

IPT

RNC

(A)

(kW)

(A)

22.6

9.4/ 10.0

1.9/ 2.2

74

45.8/ 41.8

27.3

9.7/ 10.4

2.1/ 2.4

87

23.1

33.9

21.6

11.5

2.3

77

46.8

29.4

43.6

27.3

11.8

2.5

90

286

72.5

25.0

68.9

23.4

6.6

2.4

132

373

96.2

32.8

83.8

28.5

6.8

2.6

141

60

RAS-30FSG1

220

Min.

50

RAS-30FSG1

380

Max.

Outdoor Fan Motor

Compressor Motor

60

Rated Unit Power Supply Voltage (Plated)(V) Frequency (Hz) Starting Current (A)

RNC: PH: IPT:

Running Current (A) Phase (φ) Input (kW)

NOTES: 1. The above compressor data is based on 100% capacity combination of the indoor units at rated operating frequency (24FSG1 at 90/36Hz and 30FSG1 at 98/30Hz [50/60Hz]). 2. The above performance data is based on 5m equivalent piping length and 0m piping lift. 3. These data are based on the same conditions as the nominal heating and cooling capacities.

6. SOUND DATA

Central Frequency (Cycle per Second)

18

17R102665

Central Frequency (Cycle per Second) 17R102666


7. WORKING RANGE Power Supply Working Voltage: 90% to 110% of the Rated Voltage Voltage Imbalance: Within a 3% Deviation from Each Voltage at the Main Terminal of Outdoor Unit Starting Voltage: Higher than 85% of the Rated Voltage Temperature Range The temperature range are given in the following table.

Indoor Temperature: Outdoor Temperature:

Minimum Maximum Minimum Maximum

Cooling Operation 21oC DB /15.0oC WB 32oC DB /25.0oC WB -5oC DB 43oC DB

Heating Operation 15oC DB 27oC DB -15oC WB 15oC WB

Piping Provision I Maximum Piping Length Lo-I: • 120m in Actual Length • 150m in Equivalent Length (On Way for Each Indoor Unit) I Maximum Piping Lift Between Outdoor Unit and Indoor Unit Ho-I: • 50m When Outdoor Unit is Higher than Indoor Unit • 40m When Indoor Unit is Higher than Outdoor Unit

Outdoor Unit Lo-I

I Maximum Piping Lift Between each Indoor Unit HI-I: • 15m

Ho-I

Indoor Unit

HI-I

Indoor Unit

19


8. OPTIONAL ACCESSORIES 8.10 Multi-Kit

(1) For FS Series Line Branch Outdoor Unit Multi Kit

RAS-24FSG1, RAS-30FSG1 E-52S3

E-52SE1 To Indoor Unit

357

To Multi-Kit

328

28

19.05 To Outdoor Unit or Multi-Kit

28

19.05 To Outdoor Unit or Multi-Kit

22.2ID 22.2ID

19.05

19.05ID

177

Line

22.2ID

19.05ID

15.88ID 19.05ID

19.05 19.05ID

19.05ID 19.05ID

177

12.7ID

Gas

15.88ID

15.88ID

19.05 12.7ID

19.05

12.7ID 258

To Multi-Kit or Indoor Unit

258

To Indoor Unit

229

256

9.53ID

To Multi-Kit

9.53ID

Liquid

To Indoor Unit

6.35ID 9.53ID

9.53ID

9.53

12.7

98

Line

To Outdoor Unit or Multi-Kit

12.7

98

To Outdoor Unit or Multi-Kit

9.53

9.53

9.53

9.53ID

9.53ID

168

6.35ID

6.35ID

168 12.7ID

9.53

To Multi-Kit or Indoor Unit

12.7ID

9.53

To Indoor Unit

100

100

Outdoor Unit

RAS-24FSG1, RAS-30FSG1 E-102S5

E-102SE1 350 To Multi-Kit 27

22.2 To Outdoor Unit or Multi-Kit

Gas Line

28.6ID

28.6ID

28.6ID

12.7ID 15.88ID

22.2 19.05ID

206

25.4ID

25.4

To Outdoor Unit or Multi-Kit

25.4ID

22.2

25.4ID

To Indoor Unit 22.2

27

323

25.4ID

19.05ID

15.88ID

25.4

19.05ID

12.7ID 15.88ID 12.7ID To Indoor Unit

256 25.4

256

22.2ID

To Multi-Kit or Indoor Unit

80 229 To Outdoor Unit or Multi-Kit

12.7ID

256 To Multi-Kit

12.7ID

To Outdoor Unit or Multi-Kit

12.7ID

To Indoor Unit

6.35ID

Liquid 9.53ID

9.53 9.53

98

12.7 127

Line

12.7

9.53

12.7ID

9.53

9.53ID

9.53ID 6.35ID

6.35ID 168

168

To Indoor Unit

To Multi-Kit or Indoor Unit

Unit: mm, ID: Inner Diameter

20

177

Multi Kit


(1) For FS Series Line Branch Outdoor Unit Multi Kit

RAS-24FSG1, RAS-30FSG1 E-162S3 To Multi-Kit or Indoor unit

341

REDUCER (2 PCS.)

32

To Outdoor Unit or Multi-Kit

Gas

Ø31.75

Line

28.6ID

31.75ID

Ø28.6

Ø28.6 25.4ID

25.4ID 276

31.75ID

Ø28.6

22.2ID

80

19.05ID

REDUCER (1 PC.)

15.88ID 12.7ID 237

Ø25.4

22.2ID

To Multi-Kit or Indoor unit 80

301

To Multi-Kit or Indoor unit

To Outdoor Unit or Multi-Kit

Liquid 12.7ID 15.88ID

15.88ID

Ø19.05 Ø19.05

Ø19.05

15.88ID

216

Line

12.7ID 9.53ID 6.35ID To Multi-Kit or Indoor unit

232

Outdoor Unit Multi Kit

RAS-24FSG1, RAS-30FSG1 E-202S3 341

To Multi-Kit or Indoor unit

Ø31.75

To Outdoor Unit or Multi-Kit

REDUCER (2 PCS.)

Ø38.1

Ø34.92ID 32

Gas Line 38.1ID Ø28.6 25.4ID

31.75ID

22.2ID Ø31.75

80 276

38.1ID

REDUCER (1 PC.) 25.4ID

Ø25.4

19.05ID 15.88ID

22.2ID

31.75OD

12.7ID

237

To Multi-Kit or Indoor unit 150

301.1

To Multi-Kit or Indoor unit

To Outdoor Unit or Multi-Kit

Liquid 12.7ID 15.88ID Ø19.05 Ø19.05

15.88ID

15.88ID Ø19.05

216.5

Line

12.7ID 9.53ID 6.35ID 231.6

To Multi-Kit or Indoor unit

Unit: mm, ID: Inner Diameter

21


(1) For FS Series Line Branch Outdoor Unit Multi Kit

RAS-24FSG1, RAS-30FSG1 E-152S 342 28.6ID

31.75OD

Ø28.6

31.75ID

180

25.4ID

31.75ID

15.88ID

22.2ID

Gas

12.7ID

32

Line

19.05ID

28.6OD 25.4ID 22.2ID

236

140

Ø28.6 55

9.53ID

Ø28.6

237

28.6ID 6.35OD 388 9.53ID

12.7ID

19.05ID

15.88ID 15.88ID

19.05ID

28

Liquid Line

Ø19.05

217

Ø19.05 Ø25.4

15.88ID 12.7ID 9.53ID 6.35ID

252

Outdoor Unit Multi Kit

RAS-24FSG1, RAS-30FSG1 E-242S 31.75ID

342 38.1ID

Ø31.75

38.1ID

28.6ID

38.1OD

180

12.7ID

Gas 32

Line

28.6OD 25.4ID 140

236

Ø31.75

22.2ID

Ø28.6 6.35OD

55

28.6ID 237

388 12.7ID

19.05ID

9.53ID

15.88ID 15.88ID

19.05ID

28

Liquid Line

Ø19.05 15.88ID

217

Ø19.05

Ø25.4

12.7ID 9.53ID 252

6.35ID

Unit: mm, ID: Inner Diameter

22

19.05ID 15.88ID

25.4ID

9.53ID


(1) For FS Series Line Branch Outdoor Unit Multi Kit

RAS-30FSG1 E-302S 342

180

38.1ID 44.45ID

Ø31.75

19.05ID

31.75ID

44.45ID

44.45OD

15.88ID

28.6ID

32

12.7ID

28.6OD 25.4ID

Gas

236

Ø31.75

Line

22.2ID

140

Ø31.75 6.35OD

55

9.53ID

44.45ID

237

364 15.88ID 19.05ID

12.7ID

22.2ID

28

22.2ID

Ø22.2

Ø25.4

217

Liquid

Ø19.05

Line

19.05ID 15.88ID 12.7ID 9.53ID

232

(2) For FS Series Header Branch Outdoor Unit Multi Kit

RAS-24FSG1, RAS-30FSG1 E-88SE3 15.88ID

15.88ID 28.6ID

To Outdoor Unit or Multi-Kit

Ø19.05

Ø25.4

Ø15.88

Ø15.88

22.2ID

12.7ID

15.88ID

12.7ID

25.4ID

Ø19.05

12.7ID

Ø25.4

Line

97

Ø19.05

237

147

28.6ID

237

Gas

167

25.4ID 22.2ID

Ø19.05 19.05ID

19.05ID

12.7ID

15.88ID

167

Ø15.88

147

E-86SE3 To Outdoor Unit or Multi-Kit

15.88ID 12.7ID

15.88ID 12.7ID

12.7ID

188

188

798

638

To Indoor Unit

To Indoor Unit To Outdoor Unit or Multi-Kit

To Outdoor Unit or Multi-Kit 12.7ID

Ø12.7

12.7ID

Ø9.53

Ø12.7

Ø9.53

100

100

605

475

Liquid 9.53ID

To Indoor Unit

6.35ID

9.53ID

6.35ID

69

69 94

94

46.5

To Indoor Unit

46.5

Line

Unit: mm, ID: Inner Diameter

23


NOTE Multi-Kits with models ending with “S” or “S3” or “S5” must be applied to the branches excluding the final branches. Multi-Kits with models with “E1” or “E3” must be applied for the final branches.

Wo: Outdoor Unit Ref. Charge (kg) 25.0 28.5

Outdoor Unit RAS-24FSG1 RAS-30FSG1

NOTE: Wo is outdoor unit ref. charge before shipment.

8.11 Dryer for Field-Piping The refrigeration oil for the RAS-FSG1 series outdoor units easily absorbs moisture. Therefore, it is required to perform sufficient vacuum pumping and to use a dryer in the liquid line, in Item

order to remove moisture in the field-supplied piping. The following dryer kits are available as optional accessories.

Outdoor Unit Capacity (HP)

Equivalent HP

24

30

Model

D-P30V

Dryer (1)

D-P30

Stop Valve (2)

5/8 (in.)

Accessories for Dryer Kits Dryer Model Appearance

D-P30V

B

Dryer

A

Thermal Insulator

Dim. A Dim. B for Dryer

497 103

for Liquid Valve

Liquid Valve

Appearance

Size (in.) Accessory Pipe

24

5/8


9. COMPONENT DATA Outdoor Heat Exchanger and Fan Model Heat Exchanger Type Tube Material Outer Diameter Rows Number of Tube/Coil Fin Material Pitch Maximum Operating Pressure Total Face Area Number of Coil/Unit Outdoor Fan Number/Unit Outer Diameter Revolution (R/C/L) (220V, 50Hz) (220V, 60Hz) Nominal Air Flow

RAS-24FSG1

mm

9.53

9.53

2 168

2 168 Aluminum

mm MPa

2 3.3 4.95 3

m2

2 3.3 6.09 3 Propeller Fan

3 644

3 644

840/700/840 860/700/860 426

840/770/840 860/770/860 531

mm rpm rpm m3/min.

Outdoor Fan Motor Starting Method Nominal Output (R/C/L)

RAS-30FSG1 Multi-Pass Cross Finned Tube Copper Tube

W

275/275/275 3 E

Quantity Insulation Class

Drip-Proof Type Enclosure PSC (Permanent Split Capacitor) NOTE) 275/275/275 3 E

NOTE)

R: Right, C: Center, L: Left NOTE: In case of the outdoor unit for 220V/60Hz, the nominal output of fan motor is 275/380/275.

Component Detailed Data Compressor Compressor Model Type Air Tight Pressure Discharge Suction Motor Type Starting Method Poles Insulation Oil Type Charge

G404DHD

MPa MPa

G603DH G750EH Hermetic Scroll Type

3.3 1.6

3.3 1.6

Three-Phase Synchronous Motor I.D. 4 E

G1200EH

3.3 1.6

3.3 1.6

Three-Phase Induction Motor DOL 2 E

DOL 2 E

DOL 2 E

FVB68D Liters

1.2

1.5

I.D.: Inverter-Driven DOL: Direct-on-Line

25


10. CONTROL SYSTEM 10.1 Refrigeration Cycle Outdoor Unit Material: C1220T-1/2H Ø34.9 x 1.15t or Ø38.1 x 1.15t (24HP) Ø41.3 x 1.6t or Ø44.45 x 1.6t (30HP)

d Ø28.0

18 S b Ø38.0 b Ø38.0

b Ø38.0

21 15

22

22

P

4

16

19

g Ø22.0 d Ø28.0

p Ø6.35

6

S

q Ø6.35

7 6 S

S

12 e Ø25.4

a Ø45.0

S

i Ø19.05

13 S

o Ø9.53

17

o Ø9.53

14 10

Ø12.7 S

p Ø6.35

p Ø6.35

h Ø22.0

2 7

13

f Ø25.4

n Ø9.53 p Ø6.35

8

p Ø6.35

p Ø6.35

q Ø6.35

q Ø6.35

1

Ø12.7

Ø12.7

S

S

f Ø25.4

h Ø22.0

h Ø22.0

7

12

9

1

S

o Ø9.53

p Ø6.35

S

Ø12.7 S

Ø12.7

o Ø9.53 S

7 Ø12.7

o Ø9.53

f Ø25.4 S

S

n Ø9.53

HP

S

e Ø25.4

n Ø9.53

2

6

h Ø22.0

q Ø6.35

S

j Ø19.05

S

S j Ø19.05

q Ø6.35

q Ø6.35

k Ø15.88

S

S

S

17

S

17

q Ø6.35

S

e Ø25.4

17 n Ø9.53

n Ø9.53

n Ø9.53

12

S

HP

j Ø19.05

e Ø25.4

11

c Ø31.75

j Ø19.05

k Ø15.88

HP

q Ø6.35

j Ø19.05

Ø12.7

HP

7

q Ø6.35

e Ø25.4 S

P

23

d Ø28.0

k Ø15.88

b Ø38.0

o Ø9.53

14

Ø12.7

10 Ø12.7

n Ø9.53

n Ø9.53

g Ø22.0

2 n Ø9.53 n Ø9.53

5

13

7

7

13 S

o Ø9.53

7 Ø12.7

o Ø9.53

S

g Ø22.0

g Ø22.0

25

: Refrigerant Flow Direction (All Cooling Operation) : Refrigerant Flow Direction (All Heating Operation) : Field Refrigerant Piping : Flare Connection : Flange Connection : Brazing Connection

10

3 24

Mark 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26

g Ø22.0 Ø12.7

g Ø22.0

20

g Ø22.0

Ø12.7

14

Ø12.7

Material: C1220T-O Ø19.05 x 1.0t (24HP) Ø22.0 x 1.15t (30HP)

S o Ø9.53

Part Name Compressor Heat Exchanger Receiver Oil Separator Accumulator Strainer (3/8) Strainer (1/2) Strainer (3/4) Strainer (1/1) Distributor Reversing Valve Capillary Tube Micro-Computer Control Expansion Valve

Check Valve (3/8) Check Valve (5/8) Check Valve (3/4) Solenoid Valve (1/4) Solenoid Valve (1/1) Check Joint Stop Valve (3/4) for Liquid Line Stop Valve (1/1) for Gas Line High Pressure Switch for Protection Sensor for Refrigerant Pressure Plate Heat Exchanger Sight Glass

Mark a b c d e f g h i j k l m n o p q

OD x T 45.0 x 2.4 38.0 x 2.0 31.75 x 2.0 28.0 x 1.6 25.4 x 1.6 25.4 x 1.2 22.0 x 1.5 22.0 x 1.2 19.05 x 1.65 19.05 x 1.2 15.88 x 1.2 12.7 x 1.0 12.7 x 0.8 9.53 x 1.0 9.53 x 0.8 6.35 x 1.07 6.35 x 0.7

Material

C1220T-0


10.2 Control System Table 1 shows the control system of refrigerant cycle.

Table 1. Refrigerant Cycle Control For 24FSG1 and 30FSG1 Heating Operation

Cooling Operation

Control Subject Inverter Frequency of Compressor

Change of Operating Compressor Number

Purpose (1) Total Operating I.U. Cap. (2) Collection According to Piping Length (3) Discharge Pre. (Pd) (1) Cap. Control (2) Changeover of Total I.U. Cap.

Opening Degree of Expansion Valve of Outdoor Unit

-

Purpose (1) Total Operating I.U. Cap. (2) Collection According to Piping Length (3) Discharge Pre. (Pd)

Contents (1) 15Hz/Indoor Unit HP (2) 18Hz/Indoor Unit HP (Setting DSW6) (3) Pd ≥ 0.69MPa

(1) Capacity Control (2) Changeover of Total I.U. Cap.

-

-

Fully Open (Unused Heat Exchanger : Fully Close)

For Controlling Temp. of Discharge Gas Super-Heat: TdSH

Tdo=Tc+35 ≤ 90

(1) Tdo=Tc+45 ≤ 90 (2) Tdmax>120oC and EVI>1800pls and over 5 minutes

(1) Low Ambient Temp. (2) Increasing Discharge Gas Temp. (3) Low Outlet Temp. of I.U.

EVB=EVO

(1) For Controlling Temp. Difference between Air Outlet and Air Inlet of I.U. (2) For Balancing Temp. Differences between Gas Pipe and Liquid Pipe of each I.U.

Air Outlet Temperature - Air Inlet Temp. ≤ 24deg

For Controlling Pre. Based on Outdoor Air Temp.

Fan Step Control by Outdoor Temp.

(1) For Controlling Discharge Pres. : Pd (SVA1 Only) (2) For Controlling Inner Pre. of Stoppage Comp.

(1) Pd ≥ 2.74 MPa (SVA1 Only) (2) In case of Stoppage Constant Comp. after operation

Opening Degree of Expansion Valve for Plate Heat Exchanger

(1) For Controlling Temp. of Discharge Gas Super-Heat: TdSH (2) For Comp. Protection

Opening Degree of Expansion Valve of Indoor Unit

(1) For Controlling Temp. of (1) Tdo=Tc+45 ≤ 90 Discharge Gas Super-Heat: (2) Temp. Difference between TdSH Gas Pipe and Liquid Pipe (2) For Controlling Temp. of Indoor Heat Exchanger Difference between Gas Pipe = 4 deg and Liquid Pipe of I.U. Heat Exchanger (3) For Balancing Temp. Differences between Gas Pipe and Liquid Pipe of each I.U. For Controlling Discharge 1.57 ≤ Pd ≤ 1.96 (Mpa) Pre. : Pd

Outdoor Fan

Contents (1) 15Hz/Indoor Unit HP (2) 18Hz/Indoor Unit HP (Setting DSW6) (3) Pd ≥ 0.69MPa

Equalized Pressure Valve (SVA1~4)

(1) For Controlling Discharge Pre. : Pd (SVA1 Only) (2) For Controlling Inner Pre. of Stoppage Comp.

(1) Pd ≥ 2.74 MPa (SVA1 Only) (2) In case of Stoppage Constant Comp. after operation

Solenoid Valve for Capacity Control (SVD)

For Controlling Heat Exchanger Number

Turn OFF Small Cap. Operation

Solenoid Valve for Capacity Control (SVE)

For Ref. Collection from Unused Heat Exchanger

Turn ON at SVD ON Turn OFF at SVD OFF

Solenoid Valve for Oil Return (SVF)

For Controlling Oil Circulation Volume from Oil Separator to Each Comp.

Change Capillary According to Ref. Circulation Volume

For Controlling Oil Circulation Volume from Oil Separator to Each Comp.

I.U. : Indoor Unit O.U. : Outdoor Unit

Cap. : Capacity Pre. : Pressure

Temp. : Temperature Comp. : Compressor

Freq. : Frequency Ref. : Refrigerant

-

-

-

Change Capillary According to Ref. Circulation Volume

Remote Control MCU

Wireless Transmission Circuit

Thermistor for Inlet Air Thermistor of Discharge Air Thermistor for Gas Pipe Thermistor for Liquid Pipe

Protection Circuit A D Conversion Circuit

Symbol

A D Conversion Circuit

Transmission Circuit

Transmission Circuit

Indoor Unit MCU

Multiple Signals Single Signal Operation Signal

380/415V Power Source

PSC

Remote Control Switch

Remote Control MCU

Suction Gas Pressure Sensor Discharge Gas Pressure Sensor Thermistor for Ambient Temperature Discharge Gas Thermistor Thermistor for Heating Evaporation Temperature

Transmission Circuit

Wireless Remote Control Switch

Transmission Circuit

The figure below shows the outline of the control system.

Inverter Control MCU

Outdoor Unit MCU

Inverter Power Section

Motor (for Compressor)

MIF

Motor (for Indoor Blower)

MOF1, 2, 3 Motor (for Outdoor Blower) MS Motor (for Auto-Louver) MV1, 2, 3, B Electronic Expansion Valve CMC

Electric Heter Magnetic Contactor

RVR2

4-Way Valve

EHW Electrical Control Expansion Valve Drive Circuit

MV

Relay Drive Circuit

EHW

MS

Indoor Unit

Cylistor Control Circuit

MIF

Protection Circuit

Electrical Control Expansion Valve Drive Circuit

MV 1, 2, 3, B

CH

Relay Drive Circuit

CMC MOF1, 3

To Transmission Circuit of the next Indoor Unit or the next Outdoor Unit (H-Link)

AC Chopping Circuit

RVR2

SV A,D,E,F

CT

MOF2

Outdoor Unit

MC

Inverter Control for Fan MCU 220V 60Hz only

Name

MC

SVA,D,E,F Solenoid Valve (for Gas Bypass) CT

Pressure Switch Diverter

CH

Cranckcase Heater

PSC

27


10.4 Standard Operation Sequence I Restricted Control RAS-24FSG1 and RAS-30FSG1

1. Purpose Reduce for number of operation stop by alarm.

2. Measure

3. Applicable Case

Protection Control change after retry. (Protection Control is activated quickly than before)

(1) Discharge Gas Super Heat Decrease (2) Discharge Gas Temperature Increase (3) Pressure Ratio Decrease (4) High Pressure Increase (5) Over Current of Inverter

Restricted Control

4. Example 4-1 Protection Control for Discharge Gas temperature Increase Normal Operation

4-2 Protection Control for High pressure Normal Operation

Enforced Decrease of Frequency Prohibited increase Abnormality is of Frequency detected. Normal Control

More than 5 Sec.

Enforced Decrease of Frequency Prohibited increase of Frequency

Constant Speed Compressor: OFF

More than 10 Min. 110 118 120 132 140 Temperature at the top of Inverter Compressor Td1

Restricted Control (After Retry) Enforced Decrease of Frequency Prohibited increase Abnormality is of Frequency detected. Normal Control

More than 5 Sec. More than 10 Min.

100 108 110 132 140 Temperature at the top of Inverter Compressor Td1

28

Abnormality is detected.

Normal Control

2.35 2.58 2.60 2.63 2.74 Discharge Gas Pressure Pd (Mpa)

Restricted Control (After Retry) Enforced Decrease of Frequency Prohibited increase of Frequency Normal Control

Abnormality is detected. Constant Speed Compressor: OFF

2.25 2.48 2.50 2.53 2.84 Discharge Gas Pressure Pd (Mpa)


I Cooling Operation

I.U.: Indoor Unit O.U.: Outdoor Unit T.C.: Temperature of Condensing P Control: Proportional Control of Total Operation Capacity of Indoor Unit Power to CH1 , CH2 , CH3 & CH4 : ON Power to CH

Power to O.U.: ON Power to PCB in O.U.: ON

Reverse Phase (Alarm Code 05)

Is phase correct?

Auto - louver 0 Reset Power to I.U.: ON

Power to I.U.: OFF

only for indoor unit with auto - louver

Power to PCB in I.U.: ON OFF (Higher than Activation Level)

FS

ON (Lower than Activation Level)

Power to AR in I .U.: ON

Power to AR in I.U.: OFF

COOL lndication

HIGH lndication

High

FAN Switch

Start of Transmitting between O.U. and CH unit Start of Transmitting between CH unit and I.U. Start of Transmitting between I.U. and Remote Control Switch

MD : ON

Setting at COOL

Pressing

Correct phase

Air Flow Change over Switch

Medium

MEDIUM lndication

LOW lndication

Low Switch: Increasing Set Temp. Switch: Decreasing Set Temp.

Pressing Temp. Switch

Set Temp. indicated

Run LED: ON, RUN is indicated Power to YH2 for 20 sec. Pressing RUN/STOP Switch

Power to YH2 : ON

Power to EHW: ON Power to CMC4 : ON

Power to MC4 : ON Power to CH4 : OFF

Power to CMC3 : ON

Power to MC3 : ON Power to CH3 : OFF

PID Control for I.U. and O.U. Electronic Ex. Valve Power to MC2 : ON Power to CH2 : OFF

Power to CMC2 : ON

Power to CH : OFF

Cooling Operation

I.U. Air lntake Temp.

Higher than Set Temp.

Yes Is heat load big?

*P Control for Comp. Q'ty No

Power to CMC1 : ON

Lower than Set Temp.

O. D. Temp.

Power to MC1 with lnverter Frequency P Control: ON

Power to MC1 , MC2 , MC3 & MC4 : OFF Power to CH1 , CH2 , CH3 , CH4 : ON

Outdoor Fan (MOF) Air Flow 100 % for 10 sec.

Outdoor Temp.

Outdoor Temp.

Outdoor Fan (MOF) Air Flow: Hi

Outdoor Fan (MOF) Air Flow: Me

Outdoor Temp.

Outdoor Fan (MOF) Air Flow: Lo

Outdoor Fan (MOF) Air Flow: SLo

A to 1

Operation at Set lndoor Fan Speed

29


I Cooling Operation

1

Start of Auto-Louver Pressing AUTO-LOUVER Switch

only for Air Panel or Indoor Unit with Auto-Louver

Alternatively Stop of Auto-Louver

Power to Y52C : OFF

Pressing RUN/STOP Switch

Power to CMC1 , CMC2 , CMC3 , CMC4 : OFF

Stop of MC1 , MC2 , MC3 & MC4 Stop of MOF1 , MOF2 & MOF3

No After 3 min. 20 sec.

for unit with drain pump

Power to CH1 : ON

MD Stop

Power to CH2 , CH3 & CH4 : ON

Yes Power to YH2 : OFF

Power to EHW : OFF Power to MIF : OFF

RUN/STOP Lamp: OFF, COOL, Set Fan Speed & Set Temp. Indication: Continuously ON

STOP

Electronic Ex. Valve in I.U. and O.U. : Fixed Opening Power to Solenoid Valve SVA : ON

Power to I.U.: OFF

Power to PCB in I.U.: OFF

Power to O.U.: OFF

Power to PCB in O.U.: OFF

LCD Indication : OFF

Power to CH1 : OFF

Power to CH2 , CH3 & CH4 : OFF

A Fan Speed: One Step-up

Discharge Pressure

Discharge Pressure

30

Fan Speed: One Step-down


I Dry Operation

I.U.: Indoor Unit O.U.: Outdoor Unit T.C.: Temperature of Condensing P Control: Proportional Control of Total Operation Capacity of Indoor Unit Power to CH1 , CH2 , CH3 & CH4 : ON Power to CH

Power to O.U.: ON Power to PCB in O.U.: ON

Reverse Phase (Alarm Code 05)

Is phase correct?

Power to I.U.: OFF

Auto - louver 0 Reset Power to I.U.: ON

Correct phase

only for indoor unit with auto - louver

Power to PCB in I.U.: ON

Start of Transmitting between I.U. and O.U. Start of Transmitting between I.U. and Remote Control Switch

OFF (Higher than Activation Level)

FS

Power to AR in I.U.: OFF ON (Lower than Activation Level)

Power to AR in I .U.: ON

MD : ON for unit with drain pump

Setting at DRY

DRY lndication

Pressing TEMP. Switch

Pressing RUN/STOP Switch

Switch: Increasing Set Temp. Switch: Decreasing Set Temp.

Set Temp. indicated

Run LED: ON, RUN is indicated Power to YH2 for 20 sec. Power to YH2 : ON

Power to EHW: ON Power to CMC4 : ON

Power to MC4 :ON Power to CH4 :OFF

Power to CMC3 : ON

Power to MC3 :ON Power to CH3 :OFF

Power to CMC2 : ON Higher than Set Temp.

Dry Operation

I.U. Air lntake Temp.

Power to MC2 : ON Power to CH2 : OFF Power to CH : OFF

Yes

MIF: Lo Lower than Set Temp.

PID Control for I.U. and O.U. Electronic Ex. Valve

Power to CMC1 : ON

No Is heat load big?

O. D. Temp.

MC1 with lnverter Frequency P Control Power to MC1 , MC2 , MC3 & MC4 : OFF Power to CH1 , CH2 , CH3 & CH4 : ON

Outdoor Fan (MOF) Air Flow: 100 % for 10 sec.

No 6 min.

MIF: OFF

Yes No Outdoor Temp.

Outdoor Temp.

Outdoor Temp.

6 min. Yes MIF: Lo

Outdoor Fan (MOF) Air Flow: Hi

Outdoor Fan (MOF) Air Flow: Me

Outdoor Fan (MOF) Air Flow: Lo

Outdoor Fan (MOF) Air Flow: SLo

A To 2

31


I Dry Operation

I.U.: Indoor Unit O.U.: Outdoor Unit

2

Start of Auto-Louver Pressing AUTO-LOUVER Switch

Alternatively Stop of Auto-Louver

Power to Y52C : OFF

Pressing RUN/STOP Switch

only for Air Panel or Indoor Unit with Auto-Louver

Stop of MC1 , MC2 , MC3 & MC4

Power to CMC1 , CMC2 , CMC3 & CMC4 : OFF

Stop of MOF1 , MOF2 & MOF3

No

Power to CH1 : ON

After 3 min. 20 sec.

Power to CH2 , CH3 & CH4 : OFF

MD Stop Yes

for unit with drain pump

Power to YH2 : OFF

Power to EHW : OFF

Power to MIF : OFF

RUN/STOP Lamp: OFF, COOL, Set Fan Speed & Set Temp. Indication: Continuously ON

STOP

Electronic Ex. Valve in O.U. & I.U. : Fixed Opening Power to SVA : ON

Power to I.U.: OFF

Power to PCB in I.U.: OFF

Power to O.U.: OFF

Power to PCB in O.U.: OFF

Indication LCD: OFF

Power to CH1 : OFF Power to CH2 , CH3 & CH4 : OFF

A Fan Speed: One Step-up

Discharge Pressure

Discharge Pressure

Fan Speed: One Step-down

In case of RPI-8FSG1 and 10FSG1, air flow steps have two. Therefore, air flow indication of remote control switch is different against actual air flow volume. Indication of R.C.S

32

Actual Air Flow Volume

Hi

Hi

Me

Hi

Lo

Lo


I Freezing Protection Control during Cooling or Dry Operation

Is total integrated operation

Power Supply

time of compressor more than 30min.?

Cooling Operation or Dry Operation No

Inlet Air Temp. of Indoor Unit

Is compressor operated for more than 15 min.?

Yes Cooling Operation or Dry Operation

Pipe Surface Temp. of Indoor Heat Exchanger

Higher than 0¡C

Lower than 0¡C

Is it continuous for more than 3 min.?

No

Yes MIF Operation at Set Fan Speed (In Case of DRY Operation MIF OFF for 6 min.)

Reset Total Integrated Operation Time of Compressor

Fully Closed Electronic Exp. Valve in Indoor Unit

Is it continuous for more than 3 min.? (6 min. in case of DRY Operation)

No

Yes

Gas Pipe Surface Temp. of Indoor Heat Exchanger

Lower than 14¡C

Higher than 14¡C Yes

After 15 min.

No

Liquid Pipe Temp. of Indoor Heat Exchanger

Lower than 2¡C

Higher than 2¡C

33


I Heating Operation

I.U.: Indoor Unit O.U.: Outdoor Unit P Control: Proportional Control of Total Operation Capacity of Indoor Unit

Power to CH1 , CH2 , CH3 & CH4 : ON

Power to CH Power to O.U.: ON Is phase correct?

Power to PCB in O.U.: ON

Power to I.U.: ON

Reverse Phase (Alarm Code 05)

Power to I.U.: OFF

Start of Transmitting between CH unit and I.U. Start of Transmitting between O.U. and CH unit Start of Transmitting between I.U. and Remote Control Switch

Power to PCB in I.U.: ON Auto - louver 0 Reset

Correct phase

only for indoor unit with auto - louver

Setting Operation Mode at “HEAT”

HEAT indication

HIGH indication

High Setting Fan Speed

Air Flow Changeover Switch

Medium

MEDIUM indication

Low

LOW indication

Setting Required Temp.

Pressing RUN/STOP Switch

Switch: Increasing Set Temp. Switch: Decreasing Set Temp.

Run LED: ON, RUN : ON

Power to YH2 for 20 sec.

for unit with drain pump

MD : ON

Power to CMC4 : ON

Power to MC4 :ON Power to CH4 :OFF

Power to CMC3 : ON

Power to MC3 :ON Power to CH3 :OFF

Lower than Setting Temp. Indoor Is heat Unit Intake load big? Air Temp.

No

Power to CMC1 : ON

Power to CH1 : OFF In case of high temperature at the top of compressor.

Power to MC1 with lnverter Frequency P Control: ON

Power to RVR2 : ON

Power to Y212 : ON

Higher than Setting Temp.

Power to MC2 :ON Power to CH2 :OFF

Power to CMC2 : ON

Yes

Heating Operation

Indication of Set Temp.

MIF Operation at Slow Speed

PID Control for Indoor/ Outdoor Electric Ex. Valve

Indoor Fan Stop for 3 min. at max.

heat load

Small

Power to Y52H : OFF

Big Power to Lower Y52H : ON than 15°C

Yes

No

Power to EH : ON

EH Operation

After 3~48 sec. Operation at Setting Fan Speed Operation at Slow Fan Speed

To 3 Operation at Low Fan Speed

34

Indoor Unit Air Discharge Temp.

Permitting Downward Air by Auto-Louver


I Heating Operation

3

I.U.: Indoor Unit O.U.: Outdoor Unit Start of Auto-Louver Pressing Auto-Louver Switch

only for Air Panel or Indoor Unit with Auto-Louver

Alternatively Stop of Auto-Louver Power to CMC1 , CMC2 , CMC3 & CMC4 : OFF

Power to Y52 C : OFF

Pressing RUN/STOP Switch

Stop of MC1 , MC2 , MC3 & MC4 Stop of MOF1 , MOF2 & MOF3 Power to CH1 : ON

Power to Y212 : OFF

Power to CH2 , CH3 & CH4 : ON

Power to RVR2 : OFF

Power to Y52H : OFF

Power to EH : OFF

Indoor Unit Discharge Air Temp.

EH : Stop

Indoor Fan Motor MIF : OFF

Heat Rejection Operation

Shorter than 2 min. Indoor Unit Discharge Air Temp.

Slow Fan Speed

Operation at Slow Speed

after 2 min.

RUN LED: OFF. HEAT, Set Air Flow & Set Temp. Indication: Continuously ON Electronic Exp. Valve in I.U.: Fixed Opening STOP

Power to I.U.: OFF

Power to PCB in I.U.: OFF

Power to O.U.: OFF

Power to PCB in O.U.: OFF

LCD Indication: OFF

Resetting of Timer for Defrosting

Power to CH1 : OFF Power to CH2 , CH3 & CH4 : OFF

: Not Equipped

In case of RPI-8FSG1 and 10FSG1, air flow steps have two. Therefore, air flow indication of remote control switch is different against actual air flow volume.

Indication of R.C.S

Actual Air Flow Volume

Hi

Hi

Me

Hi

Lo

Lo

35


I Defrosting Operation Control

Heating

Yes

Heating Operation Time 40 Minutes or Above No

Temperature Difference between Outdoor Temperature and Evaporating Temperature (Te) at Heat Exchanger

Large

Small Defrosting Display During Defrosting RVR2 : OFF Outdoor FAN MOF : OFF Indoor Fan MIF : OFF 1 Minute Later

Compressor Operating at Low Frequency

High Frequency Operation

Fixed Opening Degree of Electronic Exp. Valve Electronic Exp. Valve for Plate Heat Exchanger PID Control

Defrosting Time 10 Minutes or Above Yes

No

Evaporating Temperature (Te) at Heat Exchanger is 10oC or Above Yes

No

Discharge Gas Pressure: 2 2.0MPa (20kg/cm G) or Above

Defrosting Completion RVR2 : ON

DEFROST on LCD disappears Heating

36

Yes

No


I Over Heating Protection Control of Outlet Temperature

Heating Operation

Lower than 65

Outlet Air Temp. of I.U.

Higher than 65

CMC OFF

Compressor Stop

No

Higher than 65oC

Is it continuous for more than 3 min.?

Outlet Air Temp. of I.U. Lower than 65oC

No

Is setting Temp. lower than inlet Air Temp?

CMC

ON

Compressor RUN

37


I Protection Control (1) Gas Bypass Control

Noraml Operation

Yes Pd

Hot Gas Bypass SVA: ON

2.7 MPa

No

Yes Pd

2.4 MPa

No

Inverter Frequency Proportional Control by Total Operating Indoor Unit Capacity

Frequency Protection Control for Compressor

No Pd

2.1 MPa

Yes

Notes: 1. Pd means discharge gas pressure of compressor. 2. Flow volume of gas bypass (SVA) is fixed. ON/OFF operation may be repeated by the operation conditions.

38

Hot Gas Bypass SVA: OFF


(2) Control of Expansion Valve for Plate Heat Exchanger

Cooling Operation

110 Higher Temperature Area 100 Protection Control for Compressor Frequency

Yes

No

Fully Close of Exp.Valve for Plate Heat Exchanger

No

Compressor Frequency PID Control

Start or Small Capacity Operation of Indoor Unit

Temperature at Top of Compressor

*1

90 80 70

Suitable Temperature Area

60 50 Lower Temperature Area

40

Saturated Temperature and Saturated Pressure Curve

30 Yes PID Control of Exp. Valve for Plate Heat Exchanger

*2

20 10 0

11% opening condition of the Exp. Valve of the plate heat exchanger is passed for 5min. and .

1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Discharge Gas Pressure (MPa)

Yes

Fully Close of Exp. Valve for Plate Heat Exchanger

No

100% opening condition of the Exp. Valve of of the plate heat exchanger is passed for 5min. and .

Yes

Fully Open of Exp. Valve for Plate Heat Exchanger

No

Notes: 1. Td (*1): Temperature at Top of Compressor 2. Td (*2): Td is became to suitable temperature area by PID control of expansion valve for plate heat exchanger as shown in the graph.

(3) Compressor Running Control

Constant Speed Compressor

ON OFF 115/105 80

Inverter Compressor Frequency (Hz) 30

Change Area 30

50

80

165

Target Frequency (Hz)

39


10.5 Safety and Control Device Setting • Compressor Protection The compressor is protected by the following devices and their combinations. (1) High Pressure Switch: This switch cuts out the operation of the compressor when the discharge pressure exceeds the setting. (2) Oil Heater: This band type heater protects against oil foaming during cold starting, as it is energized while the compressor is stopped. Model For Compressor Pressure Switches Cut-Out High Cut-In

• Fan Motor Protection Internal Thermostat: Embedded in the fan motor winding, this internal thermostat cuts out the operation of the fan motor when the fan motor winding temperature exceeds the setting.

RAS-24FSG1

RAS-30FSG1

Automatic Reset, Non-Adjustable (each one for each compressor) MPa

3.3

-0.05 -0.15

3.3

-0.05 -0.15

MPa

2.7+0.15

2.7+0.15

A A A

20x2+32x6 20x2+32x6

20x2+32x2+40x4 20x2+32x2+40x4

40x2+50x6 Compressor

40x2+50x2+60x4

Fuse Capacity 3φ 380/415V 50Hz 3φ 380V 60Hz 3φ 220V 60Hz Oil Heater Capacity CCP Timer Setting Time For Condenser Fan Motor Internal Thermostat Cut-Out Cut-In For AC Chopper or ISPM2 Fuse Capacity

40

W

40x4+60x2

Constant Compressor and Oil Separator 40x4+60x2 Non-Adjustable

min.

o

C C

o

A

3

3

Automatic Reset, Non-Adjustable (each one for each motor) 130+5 130+5 83+15 83+15 10

10


10.6 Standard Electrical Wiring Diagram Models: RAS-24FSG1 and RAS-30FSG1 (380-415V/50Hz, 380/60Hz)

41


Models: RAS-24FSG1 and RAS-30FSG1 (220V/60Hz)

42


11. FOUNDATION PROVISION (Refer to the Technical Catalog I, SP1-K03Q.)

12. REFRIGERANT PIPING PROVISION Piping Connection Size of Outdoor Unit and Indoor Unit Piping Unit RAS-24FSG1 Outdoor Unit RAS-30FSG1

Indoor Unit

RPI-0.8FSG1, 1.0FSG1, 1.5FSG1 RCI-1.0FSG2, 1.5FSG2 RCD-1.0FSG1, 1.5FSG1 RPF-1.0FSGE, 1.5FSGE, RPFI-1.0FSGE, 1.5FSGE RPK-1.0FSGM6, 1.5FSGM6 RPI-2.0FSG1, RCI-2.0FSG2 RCD-2.0FSG1, RPC-2.0FSG1 RPK-2.0FSGM6, 2.3FSGM6 RPI-2.5FSG1, 3.0FSG1 RCI-2.5FSG2, 3.0FSG2 RCD-2.5FSG1, 3.0FSG1 RPC-2.5FSG1, 3.0FSG1 RPI-4.0FSG1, 5.0FSG1 RCI-4.0FSG2, 5.0FSG2 RCD-4.0FSG1, 5.0FSG1 RPC-4.0FSG1, 5.0FSG1 RPI-8FSG1 RPI-10FSG1

Unit: mm (in.) Piping Size Gas Piping Liquid Piping φ38.1 (1-1/2) φ19.05 (3/4) or φ34.9 (1-3/8) φ44.45 (1-3/4) φ22.2 (7/8) or φ41.3 (1-5/8)

φ12.7 (1/2)

φ6.35 (1/4)

φ15.88 (5/8)

φ6.35 (1/4)

φ15.88 (5/8)

φ9.53 (3/8)

φ19.05 (3/4)

φ9.53 (3/8)

φ25.4 (1) φ28.6 (1-1/8)

φ12.7 (1/2) φ12.7 (1/2)

Select the piping connection sizes according to the following procedures. I Between Outdoor Unit and Multi-Kit: Select the same pipe connection size as the pipe size of the outdoor unit. I Between Multi-Kit and Multi-Kit: Select the pipe connection size according to the total horsepower of indoor units which are connected downstream from the multi-kit. Refer to the “Piping System for FSG1 Series” on page 3 for details. Outdoor Unit RAS-24FSG1 RAS-30FSG1

Wo: Outdoor Unit Ref. Charge (kg) 25.0 28.5

NOTES: 1. Wo is outdoor unit ref. charge before shipment. 2. Additional refrigerant charge is 1 kg/unit of 8HP and 10HP indoor unit. Additional refrigerant charge of less than 8HP indoor units are not needed.

43


1. Maximum Permissible Concentration of HFC GAS: The refrigerant, R407C, charged in the SET-FREE FSG1 system, is an incombustible and non-toxic gas. However, if leakage occurs and gas fills a room, it may cause suffocation. The maximum permissible concentration of HFC gas, R407C in air is 0.3kg/m3, according to the refrigeration and air conditioning facility standard (KHK S 0010) by the KHK (High Pressure Gas Protection Association) Japan. Therefore, some effective measure must be taken to lower the R407C concentration in air below 0.3kg/m3, in case of leakage. 2. Calculation of Refrigerant Concentration (1) Calculate the total quantity of refrigerant R (kg) charged in the system connecting all the indoor units of objective rooms. (2) Calculate the room volume V (m3) of each objective room. (3) Calculate the refrigerant concentration C (kg/m3) of the room according to the following equation. R: Total Quantity of Charged Refrigerant (kg) V: Room Volume (m3) = C: Refrigerant Concentration ≤ 0.3 (kg/m3) If local codes or regulations are specified, follow them. <Example> British Standard BS4434 1989 R22 Commercial office Building Class D Occupancy C=0.17 (kg/m3)

44


Piping System and Additional Refrigerant I Piping System Pipe Size Model

Gas / Liquid (ømm)

RAS-24FSG1

38.1 or 34.9 / 19.05

RAS-30FSG1

44.45 or 41.3 / 22.2

Pipe Size Indoor Unit Capacity

Gas / Liquid (ømm) Max. Length of Liquid Pipe

1HP to 1.5HP

12.7 / 6.35

15m

2HP

15.88 / 6.35

15m

2.5HP to 3HP

15.88 / 6.35

30m

4HP to 5HP

19.05 / 6.35

30m

8HP

25.4 / 12.7

30m

10HP

28.6 / 12.7

30m

H

Oil Trap is recommended at every 10 meters lift.

Indoor Unit Indoor Unit

H3

Indoor Unit

Indoor Unit

Indoor Unit L4

Indoor Unit

L4

L4

L4

L4

L4 L3

L5 L1

Piping Size and Multi-kit after First Branch 30 Total I.U. Capacity in HP

26

19 18

16

13

10

7.5

6

5

4

Gas/Liquid (mm)

Multi-kit Model

26~

44.45 or 41.3/22.2

E-302S

18~26

38.1 or 34.9/19.05

E-242S

16~18

38.1/15.88

E-242S (E-202S3)

13~16

31.75/15.88

E-152S (E-162S3)

10~13

28.6/12.7

E-102S5, E-102SE1

25.4/12.7

E-102S5, E-102SE1

7.5~10 Recommendable

5~7.5 5 lower than

Permissible

4 lower

Item Ref. Pipe Length: L1 Piping Length from 1st Branch to each I.U.: L3 Piping Length from each Multi-kit to I.U.: L4 Lift between I.U. and O.U.: H1 Lift between Indoor Units Total Length of I.U. Piping after 1st Branch

Actual Equivalent

O.U. is Higher O.U. is Lower

22.2/9.53

E-52S3, E-52SE1

19.05/9.53

E-52S3, E-52SE1

15.88/9.53

E-52S3, E-52SE1

Applicable Range within 120m within 150m within 40m within 30m within 50m within 40m within 20m within 480m

NOTE: An additional refrigerant charge for the unit smaller than 8HP is not needed.

45


I Additional Charge of Refrigerant R407C

46


13. FIELD WIRING PROVISION Electrical Wiring All the field wiring and equipment must comply with local codes. Electrical Wiring Example 380-415V/50Hz 380V/60Hz Outdoor Unit

No. 0 System Outdoor unit TB1

RAS-24FSG1 RAS-30FSG1 RAS-24FS5 RAS-30FS5

L1 L2 L3 N

TB2 1 2 Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)

ELB Distribution box or Pull box

ELB

Distribution box or Pull box

FUSE Main Switch ELB

3 N 380V/50 Hz 415V/50 Hz 415V/60 Hz

L1 L2 N

L1 L2 N TB1

TB1 No. 0 Indoor Unit

1 220V/50 Hz 240V/50 Hz 220V/50 Hz

No. 1 Indoor Unit Remote Control Cable (Shielded Twist Pair Cable)

TB2 1 2 A B

Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)

TB2 1 2 A B

Remote Control Switch (PC-P1H)

TB : Terminal Board

Remote Control Cable (Shielded Twist Pair Cable) Remote Control Switch (PC-P1H)

PCB : Printed Circuit Board : Field Wiring : Field Supplied No. 0 System Indoor Units (Max. 27 Units per Refrigerant Cycle...RAS-24FSG1, RAS-24FS5 Max. 32 Units per Refrigerant Cycle...RAS-30FSG1, RAS-30FS5)

: Optional Accessory

220V/60Hz Outdoor Unit

No. 0 System Outdoor unit TB1

RAS-24FSG1 RAS-30FSG1 RAS-24FS5 RAS-30FS5

R S T

TB2 1 2 Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)

ELB Distribution box or Pull box

ELB

Distribution box or Pull box

FUSE Main Switch ELB

3 220V/60Hz L1 L2 N

L1 L2 N TB1

TB1 No. 0 Indoor Unit TB2

1 220V/60 Hz

1 2 A B

Operating Line (Shielded Twist Pair Cable) DC5V (Non-Pole Transmission H-LINK System)

No. 1 Indoor Unit Remote Control Cable (Shielded Twist Pair Cable) Remote Control Switch (PC-P1H)

TB : Terminal Board

TB2 1 2 A B

Remote Control Cable (Shielded Twist Pair Cable) Remote Control Switch (PC-P1H)

PCB : Printed Circuit Board : Field Wiring : Field Supplied : Optional Accessory

No. 0 System Indoor Units (Max. 27 Units per Refrigerant Cycle...RAS-24FSG1, RAS-24FS5 Max. 32 Units per Refrigerant Cycle...RAS-30FSG1, RAS-30FS5)

Table for Terminal Connection O.U.: Outdoor Unit, I.U.: Indoor Unit Wiring Power Supply

[Connection (Connection of Terminals)] Each Outdoor Unit [I.U.-I.U. (L1-L1, L2-L2, N-N)]

Operating

[O.U.-I.U., I.U.-I.U. (1-1, 2-2)]

Field Wiring 1. All the field wiring and equipment must comply with local codes. 2. The recommended breaker size are shown in the table below. 47


Electrical Data and Recommended Wiring, Breaker Size / 1 Outdoor Unit

Model

RAS-24FSG1 RAS-30FSG1 RAS-24FSG1 RAS-30FSG1 RAS-24FSG1 RAS-30FSG1

Power Supply

Max. Running Current

380-415V/50Hz 380V/60Hz 220V/60Hz

ELB Power Supply Line

Nominal Current

(A) 74

(φmm)

(A)

MLFC8SQ

100

87

MLFC14SQ

125

77

MLFC8SQ

100

90

MLFC14SQ

125

132 141

MLFC22SQ

150 200

Nominal Sensitive Current (mA) 100 100 100

Fuse (A) 80 100 80 100 150 150

ELB: Earthleakage Breaker: Apply low sensibility type. MLFC: Flame Retardant Polyflex Wire

14. MISCELLANEOUS NOTES (Refer to the Technical Catalog I, SP1-K03Q.)

15. STANDARD SPECIFICATIONS (Refer to the Technical Catalog I, SP1-K03Q.)

16. CAUTION ON REFRIGERANT LEAKAGE 16.1 Maximum Permissible Concentration of HFC Gas The refrigerant R407C, charged in the SET-FREE FSG1 system, is an incombustible and non-toxic gas. However, if leakage occurs and gas fills a room, it may cause suffocation. The maximum permissible concentration of HFC gas, R407C in air is 0.3 kg/m3, according to the refrigeration and air conditioning facility standard (KHK S 0010) by the KHK (High Pressure Gas Protection Association) Japan. Therefore, some effective measure must be taken to lower the R407C concentration in air below 0.3 kg/m3, in case of leakage.

16.2 Calculation of Refrigerant Concentration (1) Calculate the total quantity of refrigerant R (kg) charged in the system connecting all the indoor units of rooms to be air-conditioned. (2) Calculate the room Volume V (m3) of each room. (3) Calculate the refrigerant concentration C (kg/m3) of the room according to the following equation. R: Total Quantity of Charged Refrigerant (kg) V: Room Volume (m3)

= C: Refrigerant Concentration ≤ 0.3 (kg/m3)

16.3 Countermeasure for Refrigerant Leakage According to KHK Standard The facility shall be arranged as follows referring to the KHK standards, so that the refrigerant concentration will be below 0.3 kg/m3. (1) Provide a shutterless opening which will allow fresh air to circulate into the room. (2) Provide a doorless opening of 0.15% or more size to the floor area. (3) Provide a ventilator, linked with a gas leak detector, of 0.4 m3/min. or more ventilating capacity per Japanese Refrigeration Ton (= compressor displacement m3/h / 9.8) of the air conditioning system utilizing refrigerant R407C. RAS-24FSG1 ......................... 8.72 ton RAS-30FSG1 ......................... 10.55 ton

48


<Example>

Outdoor Unit 30HP Refrigerant Charge: 48kg

2

E Floor 40m2

2

3

D

C

Floor 40m2

4

4

5

B Floor 60m2

5

5

A

Floor 160m2

Floor 300m2

Height 3.0m

Gas Leak detector Ventilator 0.25m3/min

Opening: 0.06m2

Room

R (kg)

V (m3)

C (kg/m3)

Countermeasure

A

48

900

0.05

-

B

48

480

0.10

-

C

48

180

0.27

D

48

120

0.40

C+D

48

300

0.16

E

48

120

0.40

2

0.06m Opening 3

0.25m /min. Ventilator Linked with Gas Leak Detector

If local codes or regulations are specified, follow them.

49


Specifications in this catalog are subject to change without notice, in order that HITACHI may bring the latest innovations to their customers.

Catalog No. SP1-N02, 2002 Printed in Japan (N)


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