x e l f U a P u W q A Ready-to-use quick drying and flexible Class III water-based hybrid polyurethane membrane for internal and external waterproofing applications WHERE TO USE Aquaflex WPU can be used on the following: • Concrete, screed, render and masonary surfaces, fibre cement sheeting, wet area rated plasterboard and timber sheeting. • For further information on suitable surfaces and substrates please contact Mapei Technical Services on Freecall 1800 652666. Some application examples • Internal wet areas, bathrooms, laundries and other tiled areas; • Balconies, decks, podiums and terraces; • Roofs, as an exposed membrane finish (light pedestrian traffic). Parapets and external areas exposed to constant weather; • Roofs to be covered by screeds or toppings including tiles. ADVANTAGES • Highly flexible and elastic; • Excellent adhesion; • Solvent free, non-hazardous; • Excellent UV / weather resistant properties; • Non re-emulsifying; • Resistant to algal growth. TECHNICAL CHARACTERISTICS Aquaflex WPU is a versatile ready-to-use, solvent-free, single component, water-based hybrid polyurethane membrane.
Aquaflex WPU has a thixotropic consistency that makes it easy to apply on horizontal and vertical surfaces for both interior and exterior applications. Aquaflex WPU cures to form a highly flexible Class III membrane with excellent adhesion properties. Aquaflex WPU complies with AS4858:2004 and AS4654.1:2012. Aquaflex WPU cures to a tack-free finish and permits light pedestrian service traffic. Aquaflex WPU provides excellent direct adhesion with Mapei’s range of tile adhesives. The over 400% elongation of Aquaflex WPU enables it to withstand normal expansion and contraction movements of the substrate due to temperature variations and vibrations. Aquaflex WPU is resistant to limewater (pH> 12), water which contains mild chlorides and normal household detergents and cleaning products. RECOMMENDATIONS • DO NOT apply Aquaflex WPU if the temperature is lower than +5°C or above +35°C • Aquaflex WPU should always be applied with a stable or falling ambient temperature. • Always create sloping surfaces to drains where necessary to avoid the formation of water ponding. • DO NOT apply Aquaflex WPU on damp cementitious substrates without first priming with Planiseal MR. • DO NOT apply Aquaflex WPU on bitumen or asphalt
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membranes without firstly applying Primer for Aquaflex. DATA (typical values) TECHNICAL • DO NOT use Aquaflex WPU to cover cracks. • PRODUCT DO NOT IDENTITY apply Aquaflex WPU on crumbly cementitious substrates, old floors which Consistency: are not well bonded to the substrate or surface treatments which impede a good Colour: bond. • Aquaflex WPU is suitable for light service Density (g/cm³): foot traffic however it must be protected from abrasion caused by heavier traffic by pH: installing ceramic tiles or other forms of protection. Dry solids content (%):
APPLICATION PROCEDURE Brookfield viscosity (mPa·s): Preparation of the substrate Internal wet area installation must comply with the minimum requirements of AS 3740-2010. Minimum film-forming temperature: External installations must comply with the minimum requirements of AS 4654.2-2012. Application temperature range: Substrates must be well-cured, sound, clean, Completely mmgrease, of thickness) at +23°C: dry and freedry of(2oil, cement laitance, old paint and any other substance which Completely dry (2 mm of thickness) at +5°C: could compromise the bond. Applying Aquaflex WPU Mapegum WPSa on a on a wall with roller wall with a roller
Waiting time before layinglayers coating material: Smoothing and levelling may be applied using Planitop Fast 330 or Adesilex P4. FINAL PERFORMANCES
Expansion joints and junctions (e.g. floorwall, wall-wall) can be locations of movement Resistance to temperature variations: and as such, require special preparation. Mapei’s flexible polymer band Resistancehighly to ageing: products Mapeband and Mapeband SA (self adhesive) been and developed to provide Resistancehave to solvents oil: rapid installation and dependable in-service performance for treatment Resistance to acids and alkalis:of these areas. Alternatively, for internal junction applications, a Elongation sealant bond breaker system at breakage (DIN 53504) can (%): be used with Mapeflex PU 45 FT, in accordance with AS3740. to specific In service Refer temperature range: datasheets for installation details. Water absorption (%) (by weight) 7 days at
Structural must beinwaterproofed with +23°C + 21joints days immersed water: Mapeband TPE bonded to the substrate with Adesilex PG4. Vapour permeability (µ):
Bathroom Bathroomwall wall waterproofed waterproofedwith with Aquaflex WPU and Mapegum WPS and Mapeband Mapeband
Spreading SpreadingAquaflex WPU around the drain in Mapegum WPS aaround showerthe cubicle drain in a shower cubicle
Aquaflex WPU does not require the use of a primer on properly prepared substrates with the following exceptions: Impermeability to water under pressure: according
• to For excessively porous substrates use EN 14891-A.7 (1.5 bar of positive lift for 7 days): Planiseal MR or Primer 3296 to seal the surface. Crack-bridging ability at +20°C according to • EN Metal and PVC fittings and trims must be 14891-A.8.2 (mm): primed with Eco Prim Grip to provide a goodbond bond. Initial strength according to EN 14891-A.6.2 • For damp (N/mm²): substrates and rooftop applications prime with Planiseal MR. strength after immersion in water according • Bond Existing substrates of ceramic tiles or to EN 14891-A.6.3 (N/mm²): natural stone must be primed with Eco Prim Grip. Bond strength after application of heat source • according Anhydriteto or substrates EN gypsum 14891-A.6.5 (N/mm²): must be perfectly dry (maximum residual humidity 0.5%), sanded treated cycles with aaccording coat of Bond strength afterand freeze-thaw Primer G. to EN 14891-A.6.6 (N/mm²):
1mm. This equates to 750 microns (0.75mm) wet film thickness (WFT) per coat. Wait until the first coat is dry before applying the second coat diagonally to the first (approximately 2-4 hours at 23°C and 50% relative humidity. Note that low temperatures and/or high humidity can extend dry times). For roof and paste exposed applications 3 coats are required to grey achieve a DFT of at least 1.3mm. Make light sure there are no interruptions in the film caused by imperfections in the substrate. If 1.45 Aquaflex WPU is applied to form an anti9.0 fracture membrane on cracked substrates, we recommend inserting Mapetex Sel or 75Mapetex 50 reinforcement into the first coat while it is still fresh, avoiding air bubbles or 130,000 voids. Wait until the first coat is dry then apply (rotor E - 5 revs) the second coat in order to completely embed Mapetex reinforcement. Drying times may +5°C increase as Mapetex insertion increases the final thickness of the applied film. from +5°C to +35°C In bathrooms, on balconies or in saunas, a water-tightness test may be carried out 72 hours after applying the final coat of Aquaflex 12 hours WPU. Ceramic, stone and mosaic tiles may be installed 24 - 48 hours after applying the 12-24 hours final coat (at +23°C and 50% relative humidity) using a C2-class MAPEI adhesive according to ISO 13007 standards, to be selected according to the final use of the floor or coating. excellent For example, on balconies use Keraflex Maxi S1 (Class C2TE S1). For the rapid installation excellent of tiles use Granirapid (Class C2F S1) and for laying all types of mosaic use Kerabond good Plus + Isolastic 50 (Class C2T S1). Grout tile good joints with a special cementitious grout such as Ultracolor Plus, Keracolor FF, Keracolor 180 GG mixed with Fugolastic) or epoxy grout such as Kerapoxy or Kerapoxy Design. from -30°C to +100°Cjoints with a special MAPEI Seal expansion sealant (such as Mapesil AC, Mapeflex PU40 or Mapeflex PU45FT according to 10 (Standard UNI 8202/22a) requirements). Before installing the tiles, carefully check the surface of Aquaflex WPU 650 (Standard UNI 8202/23a) to make sure it is continuous and that there are no pin-holes craters. If there Acceptable limits or smallPerformance figuresare according to EN apply 14891 a further for Mapegum WPSthey such defects, coat where are located. 5 hours
no penetration no penetration Cleaning Aquaflex WPU may be easily removed while still fresh from tools and surfaces with water. > 0.75 Once hardened, it can only be 4.5 mechanically removed. > 0.5 1.6 CONSUMPTION The consumption of Aquaflex WPU is approximately 750ml / m2 / coat or 1.5 ltr/m2 0.5thickness. 1.2 per mm> of
1 x 15 litre pail will cover 10m2 @ 1mm DFT (2 coats) > 0.5 1.6 For exposed flat roof applications it is recommended to apply 3 coats to achieve a 0.5 1 1.3mm >DFT.
1 x 15 litre pail will cover 7.5m2 @ 1.3mm DFT APPLICATION OF THE PRODUCT Bond strength after immersion in basic water (3 coats) > 0.5 1.3 Aquaflex can be applied by brush or accordingWPU to EN 14891-A.6.9 roller. It must be applied in two even coats PACKAGING to achieve a finaltodry film thickness (DFT) of WPSAquaflex is available 15 litretobuckets. Bond values according EN 14891 measured using Mapegum and C2 typeWPU cementitious adhesiveinaccording EN 12004
TECHNICAL DATA (typical values)
PRODUCT IDENTITY Consistency: Colour: Density (g/cm³): pH: Dry solids content (%): Shore A hardness (ASTM D2240-97) Application temperature range:
• Do not apply Mapegum WPS on damp cementitious substrates or on substrates Tack free time at +23°C 50% RH which are subject to rising damp. time atMapegum +23°C 50% RH • Re-coat Do not apply WPS on bitumen or asphalt membranes which could bleed oil or plasticisers. Waiting time before tiling or topping over
• Do not use Mapegum WPS to cover cracks whichPERFORMANCES are subject to shearing movements. FINAL • Mapegum WPS must be protected from Resistance to ageing – (ISO 105-A02 Grey Scale Test) abrasion caused by pedestrian traffic by installing ceramic tiles or stone material. Elongation classification (AS4858-2004)
APPLICATION PROCEDURE Preparation of the substrate Tensile strength (AS1145.3-1989) (N/mm2) Substrates must be solid, clean, dry and free of oil, grease, old paintwork or any other material which could bonding. Water immersion test –compromise 56 days Thoroughly clean all the mould, loose material etc. from existing surfaces to be Bleach immersion Test – 56 days waterproofed (existing flooring, old bitumen membranes, asphalt, metallic surfaces, etc.) byDetergent washingimmersion and brushing down, or by test – them 56 days spraying water and steam. Cementitious substrates must be stable Heat ageing and dry, and not subject to rising damp. Substrates which are highly absorbent or gypsum must be test pre-treated with Primer G Cyclic movement (usually diluted with water at a ratio of 1:1 or 1: 2 to ensure thorough penetration). Wait Water absorption test several hours until the coating of Primer G is completely dry. Anhydrite or gypsumtest substrates must be Vapour transmission (ASTM E96) perfectly dry (maximum residual humidity 0.5%), sanded and treated with a coat of Primer G or Primer S. Existing substrates of ceramic tiles or natural stone must be treated with Mapeprim SP primer before applying Mapegum WPS. STORAGE If a slope has to be created and the for base Aquaflex WPU may be stored up to needs to be smoothed off before spreading 24 months in its original packaging in a dry on Mapegum WPS, use one of the place. Protect from frost. recommended MAPEI products. SAFETY INSTRUCTIONS FOR Application of the product PREPARATION AND APPLICATION Mapegum WPS may be applied by trowel, Aquaflex WPU is not considered hazardous with a roller, by brush or spray (if required, according to to current dilute with up 5% of norms water). and guidelines regarding themust classification mixtures. The product be appliedofevenly in thinIt is
coats (approx. 1 mm maximum per coat). Wait until the first coat is dry before applying further coats crossways (1-2 hours according to temperature conditions). The final thickness of Mapegum WPS must never be less than 1 mm, in order to form a consistent, flexible continuous coat. Make sure that there are no gaps caused by thixotropic liquid imperfections in the substrate. Mapegum WPS is used as an anti-fracture light grey on cracked substrates, we membrane recommend inserting a layer of 4.5x4 mm Mapenet 150 in the first layer of fresh 1.3 Mapegum WPS to act as a reinforcement (refer to the Mapenet 150 Technical Data 8.5 Sheet). To further improve both elongation at failure and crack-bridging of Mapegum WPS, we65% recommend inserting Mapetex Sel large-mesh non-woven polypropylene fabric (refer to the Mapetex Sel Technical 60 Sheet). Data After 12-24 hours from applying the final coat of+5ºC Mapegum from to +35ºC WPS (according to temperature conditions), the surface is ready for laying ceramic tiles or natural stone etc. 1-2an hours Use adhesive from the MAPEI range to lay ceramic tiles and natural stone; class C2 if it is cementitious based or class D2TE if it 2-4 hours is a water dispersion type, in accordance with Standard EN 12004. – 48 to hours In 24 order guarantee continuity in the waterproofing coat, we recommend placing Mapeband, alkali-resistant rubber tape with felt, between the wall and the floor and between contiguous walls before applying Excellent WPS. Mapegum Special Mapeband or Mapeband PE 120 pieces are III available to be inserted in >400% - Class correspondence of corners, drains and pipe-work. 1.9 Mapeband or Mapeband PE 120 must be bonded to the substrate using Mapegum WPS and must be completely Pass embedded in the waterproofing layers. Pass the tiles Laying After applying Mapegum WPS wait: • 12-24 Pass hours on absorbent substrates;
Positioning the special piece of Mapeband over Mapegum WPS Aquaflex WPU
The special piece of Mapeband embedded in the Mapegum WPS Aquaflex WPU
• 4-5 days on substrates which are not Pass absorbent. Lay the tiles using an adhesive from Pass the MAPEI range (such as Keraquick, Granirapid, Adesilex P9, Keraflex or Pass Ultramastic III); the width of the joints depends on the size of the tiles to be laid. 2/24h Grout the tile joints using Ultracolor Plus, 0.7g/m Keracolor FF or GG plus Fugolastic or Kerapoxy, available in a variety of colours. Expansion joints must be sealed using the special MAPEI sealants. Cleaning recommended to use protective gloves and Mapegum maythe be usual easilyprecautions removed while goggles andWPS to take for still fresh from tools and surfaces with water. handling chemicals. CONSUMPTION For further and complete information about The consumption Mapegum is refer the safe use of of our product WPS please approximately kg/m² of perour mm Safety of thickness. to the latest 1.5 version Data Sheet available from our website at PACKAGING www.mapei.com.au. Mapegum WPS is available in 5, 10 and PRODUCT FOR PROFESSIONAL USE. 25 kg drums.
End result of a waterproofing treatment using Mapegum WPSand and Aquaflex WPU Mapeband
LEGAL NOTICE The contents of this Technical Data Sheet (“TDS”) may be copied into another project-related document, but the resulting document shall not supplement or replace requirements per the TDS in force at the time of the MAPEI product installation. The most up-to-date TDS can be downloaded fr om our website www.mapei.com.au ANY ALTERATION TO THE WORDING OR REQUIREMENTS CONTAINED OR DERIVED FROM THIS TDS EXCLUDES THE RESPONSIBILITY OF MAPEI.
All relevant references for the product are available upon request and from www.mapei.com.au
Mapei Australia Pty. Ltd 180 Viking Drive Wacol Qld 4076 Tel. +61-7-3276 5000 - Fax. +61-7-3276 5076 Website: www.mapei.com.au - Email: sales@mapei.com.au Manufactured in Brisbane - Australia
BUILDING THE FUTURE
Any reproduction of texts, photos and illustrations published here is prohibited and subject to prosecution
WARNING Although the technical details and recommendations contained in this product data sheet correspond to the best of our knowledge and experience, all the above information must, in every case, be taken as merely indicative and subject to confirmation after long-term practical application; for this reason, anyone who intends to use the product must ensure beforehand that it is suitable for the envisaged application. In every case, the user alone is fully responsible for any consequences deriving from the use of the product.
7671-06-2018 (AUS)
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