Gesipa katalog 2014 2015 by Schröders Industrial Products Eftf. ApS

The experts in blind riveting

Programme 2014/15 effective 1st May 2014

Blind rivets, Blind rivet nuts and riveting tools

GESiPA Blindniettechnik GmbH

GESiPA Blindniettechnik GmbH As one of the last companies producing fastener technology in Germany, GESIPA® remains absolutely loyal to the specialist trade. The comprehensive external sales force provides expert advice on all questions relating to blind rivet technology, while the internal sales and despatch personnel guarantee smooth working processes and fast, reliable delivery.

GESIPA® – A leading international company with seven production sites worldwide inclusive three in Germany.

GESIP production site GESIPA GESIPA sales office GESIP Distributor

Founded in 1955 by Dr. Hans-Georg Biermann and his wife Ibeth Biermann, GESIPA Blindniettechnik GmbH has developed into a leading international company for blind rivet technology. The high quality and reliability of GESIPA® fasteners and the innovative, high-quality setting tools have made GESIPA® a valued partner to the trade and industry worlwide.

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More than 600 employees at seven production sites throughout the world, including three locations in Germany, turn out high-quality and innovative products day after day with dedication and passion. Foreign sales are handled by eight subsidiary companies and more than forty foreign representatives. Family-owned up to the end of 2008, GESIPA® is now part of the international company SFS intec AG, and as such well prepared to meet the future challenges imposed by its partners in trade and industry with new ideas and solutions.

The Technical Sales team advises and looks after the demanding requirements of domestic and international industry customers. The technically and economically optimum solutions are developed together with developers, production planners and quality specialists. Two of the largest industrial customer groups of GESIPA® are the automotive industry and automotive subsuppliers, which both place stringent demands on reliable and economic fastening solutions.

Innovative fasteners such as PolyGrip®, G-Bulb® structural rivet and BulbTite® blind rivets, originally developed for industry and the construction sector, also demonstrate their advantages outstandingly in other markets. Reliability and consistent performance, demonstrated millions of times, is achieved by GESIPA® through its vast experience in production, gained over many years, and a quality concept which is unique in the sector. Highly qualified employees, the best production machines and the in-production quality organisation guarantee fulfilment of even the most demanding customer requirements. In addition to the checking of dimensions, tolerances and quality of the raw materials, finished products are also submitted to extensive functional checks before they leave the works. All GESIPA® products comply with the RoHS 2011/65/EU directive.

The readiness for innovation and creativity of all emplo- All German GESIPA® production locations operate a yees contribute to long-term customer satisfaction and quality management system certified to DIN EN ISO partnership cooperation, in order to consolidate and 9001 and ISO TS 16949. extend the market leadership of GESIPA®. In the product group of setting tools, decisive market leadership is ensured by forward-looking products such as the GAV riveting machines, the steadily developed battery-powered blind riveting tools with the new tools of the pro series, the TAURUS® series and the FireFox® 1 and 2 blind rivet nut setting tools.

CUSTOMER PROXIMITY and FLEXIBILITY are certainly given top priority at GESIPA®.

The experts in blind riveting

Catalogue guide The catalogue guide has been added to the catalogue and was created to make our catalogue easier to use. The most important abbreviations, symbols and colours will be presented here.

GESiPA®s new products Colour coding Register General information about GESIPA® Blind rivet technology

QR codes / videos When it comes to current developments, GESIPA® has its finger on the pulse − scan the QR codes to receive more information or watch videos about products. All you need is a smartphone, a tablet PC or a laptop with an integrated camera as well as the appropriate software designed to read QR codes.

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Blind rivet nut technology

Device colours The housing and parts colours for certain devices will be adjusted in the course of the year. In future, all devices for blind rivets will be coloured in blue and all devices for blind rivet nuts in red. It therefore possible that the illustrations in the catalogue deviate from the devices delivered. The relevant devices are marked with the following symbol:

Aluminium

Stainless steel A4

Steel

Plastic

Copper

Monel® (Nickelcopper alloy)

Stainless steel A2

Product information

Page 34

Coloured blind rivet

Page 48

PolyGrip® in aluminium / nirosta

Angle head 90° compact

Abbreviations MT The abbreviation MT is used in the blind riveting field to indicate material thickness.

The index at the end of the catalogue makes searching for products even quicker.

Page 92

brushless and 20 kN strong

TAURUS®1 Speed Rivet

Page 106

for speed riveting

GESiPA® assembly cell

Page 122

Transparent spent mandrel container

Page 132

for the TAURUS® series

TAURUS® 4 SRB with angle head 90°

Index

Page 90

for AccuBird® and PowerBird®

PowerBird® Pro Gold Edition

Blind rivet materials

Blind rivet Monel

Page 152

for lockbolts

PowerBird® SRB 6,4

Page 154

for lockbolts

CE/Ü marking The EU Construction Products Regulation (CPR) No. 305/2011 came into effect in June 2013. The approved products in our catalogue are marked with the CE and Ü symbol. The relevant approval documents can be found in the download area at www.gesipa.com. in accordance with ETA approval ETA-13/0255

in accordance with DIBt approval Nr. Z-14.1-4

More dimensions and types available on request. We reserve the right to make changes for the entire catalogue. We do not accept liability for errors or misprints. All prices specified are net prices. The value added tax is invoiced separately. Pricing terms are ex works excluding packaging. All devices purchased after 1st May 2013 have a 24-month warranty, 12 months for batteries, in accordance with the conditions of the instruction manuals.

The experts in blind riveting

Blind rivet nuts with hose connection

Page 174

FireBird® Gold Edition

Page 186

18 kN strong

FireFox® 1

Page 188

Proﬁ Center

Page 202

Display

The experts in blind riveting

GESiPA®s new products Profi Center Page 202

PowerBird® Pro Gold Edition Page 92

FireFox® 1 Page 188

TAURUS® 1 Speed Rivet Page 106

TAURUS® 4 SRB with angle head Page 152

The experts in blind riveting

GESiPA-Produkte Contents

S. 20

Contents

S. 162

Blind rivet technology

Blind rivet nut technology

Blind rivets Standard range..........................................................................................................................22 Special range.............................................................................................................................36 PolyGrip®, SolarGrip®, CAP, coloured blind rivets, special blind rivets, G-Bulb®, MEGAGrip®, BULB-TITE®, TRI-FOLD®

Blind rivet nuts

Setting tools for blind rivets

Processing equipment for blind rivet nuts

Blind rivet hand tools.................................................................................................................70 NTS, NTX, NTX-F, Flipper® Lever riveting tools......................................................................................................................74 HN, HN 2-BT, SN2 Battery powered blind rivet setting tools......................................................................................76 AccuBird®, PowerBird®, PowerBird® Solar, PowerBird® Gold Edition, PowerBird® Pro Gold Edition Hydro-pneumatic blind rivet setting tools.....................................................................................96 TAURUS® 1-6, TAURUS® Speed Rivet, TAURUS® 1-4 CF, TAURUS® C, TAURUS® 2/K, TAURUS® 2/AS, TAURUS® 2/24, TAUREX 1-4, TAUREX Axial 1-5, TAUREX Axial compact, TAURUS® Axial eco, PH1, PH2, PH 2000, PH 2000 BT, PH2 VK, PH Axial GESIPA® assembly cell...............................................................................................................122 Automatic riveting machines ....................................................................................................136 GAV 8000 eco, GAV 8000 electronic, GAV HF Lockbolt setting tools................................................................................................................148 TAURUS® 5 SRB compact, TAURUS® 3 SRB, TAURUS® 4 SRB with angle head, PowerBird® SRB 4,6, PowerBird® SRB 6,8

Standard range...........................................................................................................................164 PolyGrip® blind rivet nuts..............................................................................................................172 Blind rivet nuts with hose connection..............................................................................................174 Blind rivet nut studs......................................................................................................................175

Blind rivet nut hand tools...............................................................................................................178 GBM 10, GBM 20, GBM 30, FireFly Battery powered blind rivet nut setting tool......................................................................................184 FireBird®, FireBird® Gold Edition Hydro-pneumatic blind rivet nut setting tools....................................................................................188 GBM 95, FireFox® 1, FireFox® 2, FireFox® 2L, FireFox® 2C

S. 202

Other

Profi-Center / Display....................................................................................................................202 DIY / Do-it-yourself-program...........................................................................................................204 Mini packs..................................................................................................................................205 Index...........................................................................................................................................208

The experts in blind riveting

GESiPA® – The special blind rivet

in the best hands at GESiPA®...

GESIPA® always manufactures with state of the art technology. You can rely on GESIPA®quality. Challenge us!

Special challenges in industry demand special solutions with regard to efficiency, function and innovation. GESIPA® has decades of experience in consultancy and development of blind rivets for specific applications. Requirements such as surface treatments, appropriate shear strength and/or tensile strength and setting process reliability are defined by Technical Sales according to the project, and guarantee millions of consistent quality fastenings.

Quality From the traceability and documentation of the raw materials to the checking of dimensions and tolerances during production, GESIPA® attaches the greatest value to quality. But GESIPA® also goes one decisive step further. For blind rivets for specific applications, thorough functional tests are carried out and documented step-by-step.

Functional test /setting curve Perfect products are secured by continuous investment in staff qualification and production machinery. Permanent controls during manufacturing guarantee outstanding setting characteristics and a firm hold, batch after batch after batch...

Better than the standard The location of the mandrel break-points in GESIPA® blind rivets is matched to the body length in such a way that the setting tool needs only to be triggered once to set the rivet and extract the spent mandrel, no matter how long the body is. GESIPA® rivets also have a longer mandrel than other rivets as a standard, so that nosepieces extended by up to 10 mm can be used without any problem.

A clean solution GESIPA® blind rivets are thoroughly cleaned and fitted with high-quality, bright-galvanised mandrels. Soiling of the tool‘s jaws is minimised, thus extending significantly the service life of the setting tools.

Great connection

Fast and ﬂexible GESIPA® blind rivets are stocked so that all standard dimensions, and even some non standard sizes, are normally 100 % available. Orders placed by 2 pm (or by 11 am on Fridays) are usually despatched the same day. Our repair department will deal with your tool repairs in the usual, professional manner within 48 hours.

For every production batch of blind rivets for specific applications, the setting curve is measured on a sophisticated test bench. The measured results of shaft deformation, insertion characteristics, mandrel shear load and tensile force are compared with the target values in order to ensure that the blind rivet forms as intended in the application and produces a secure fastening.

Perfect interaction GESIPA® blind rivets and GESIPA® setting tools are perfectly matched to each other and use of the correct nosepiece will produce the perfect finish. GESIPA® setting tools offer minimal wear, short working cycles and a long service life, thereby guaranteeing minimum costs.

Function tests/ mandrel push-out force (1) The remaining part of the mandrel enclosed in the set rivet is pushed out. The measured force can be used to determine whether the remaining part of the mandrel is properly locked and will not cause any rattling noises or even fall out. The batch is only released if both these values are within tolerance.

Monitored process – Reliable connection (2) Safety relevant processes in the industrial use of blind rivets make 100% reliability of riveting operations essential. Process-monitored GESIPA® tools of the TAURUS series and the fully automatic GAV 8000 riveting machine enable economic application solutions, from the basic system to systems with barcode scanners and process computers.

One fastener for several applications The versatility of GESIPA® fasteners often means that several application cases which previously required different fasteners can be served by a single specially designed blind rivet. This saves costs and simplifies handling.

Cost advantages at a glance • • •

(1)

Reduction of downstream quality costs due to GESIPA® setting process monitoring Reduction of wearing parts costs due to identical parts strategy and modular design of the tools Reduction of logistics costs due to multi-functionality of the fasteners and corresponding reduction of parts diversity.

(2)

59 years of experience Since 1955, GESIPA® has concentrated on creating the greatest possible customer benefits with the GESIPA® blind rivet and GESIPA® setting tools. 59 years of experience, which fully reflect in our products.

GESIPA® blind rivets always produce a high-quality and visually attractive finish thanks to their matched geometries and the high-quality materials of the individual components.

The experts in blind riveting

Construction Approvals

Corrosion protection and watertightness Our fasteners provide corrosion protection and watertightness to various extents depending on the material chosen. The features of the individual fasteners are shown in the following tables: Category

Water tightness

Corrosion resistance

Alu/Steel

••

Alu/Stainless steel

•••

Alu/Alu

•••

Steel/Steel

•

Copper/Steel

••

A European Technical Approval (ETA) for a construction provides proof of its fitness for an intended use according to the Construction Products Directive.

Ü: DIBt Approval No Z-14.1-4

When the ETA has been granted, the manufacturer is allowed to place CE marking on his products. The CE marking confirms that all evidence has been provided, all required assessments have been made and all requirements been met. The manufacturer herewith shows that his products complies with ETA requirements and guidelines.

The respective approval documents are shown and can be downloaded on our website www.gesipa.com. For further questions please contact our quality assurance team who will be happy to help you.

The experts in blind riveting

G-Bulb Stainless steel/ stainless steel

•••

MEGA GRIP® alu/ alu

splashwaterproof

••

MEGA GRIP® steel/steel

splashwaterproof

•

••• Folding type blind rivets

••••

waterproof with washer

••

Monel

BULB-TITE® blind rivets alu/alu

Stinox

••

BULB-TITE® blind rivets steel/steel

waterproof with washer

•

BULB-TITE® blind rivets monel®/stainless steel

••••

TRI-FOLD® blind rivets alu/alu

••

Alu/Steel



••

Alu/Stainless steel



•••

Steel/Steel

•

Stainless steel/ Stainless steel

••••

Monel®

••••

SolarGrip® with (SolarSeal-coating)



••••

CAP® blind rivets Alu/steel



••

Alu/stainless steel



•••

Stainless steel/ stainless steel



••••

Copper/steel



••

Copper/stainless steel



•••

Painted blind rivets alu/steel

••

Painted blind rivets alu/stainless steel

•••

Grooved blind rivets alu/ steel

••

Blind rivets Gewinde Steel/Steel Plastic blind rivets (Polyamide)

•

Alu

•••

Steel

•

Stainless steel

••••

Monel

••••

Blind rivet nut studs Steel

•



Fastener is watertight



Joint is wateright when a washer is used



Splash-proof



Watertight

•

low

••

middle

•••

high

••••

very high

••••

Peel blind rivets alu/steel

••

Profile clinching rivets alu/ steel

••

The experts in blind riveting

Standard and PolyGrip® blind rivet nuts

Special blind rivets

CE: ETA Approval applied for

•

••••

PolyGrip blind rivets

On the following pages the approved products are identified by the CE and Ü marks.

G-Bulb® steel/steel

Stainless steel/Stainless steel

This means that in our catalogue the Ü mark will be gradually replaced by the CE marking on the respective products with this marking providing evidence of product compliance for our newly approved blind rivets from the very beginning.

Corrosion resistance

Copper/Bronze

In June 2013, the EU Regulation No 305/2011, laying down harmonised conditions for the marketing of construction products, came into force. A large number of our blind rivets are used for construction products. In order to comply with the new EU Regulation on construction products we have chosen more than 200 blind rivet sizes which meet the requirements and assessment guidelines of the European Technical Approval, thus being allowed to carry CE marking.

Water tightness

High strength structure blind rivets

Standard blind rivets

More than 200 sizes of blind rivets produced by GESIPA® now meet the requirements and assessment guidelines of the European Technical Approval

Category

Further sizes, special surface treatments or materials are available upon request.

Blind rivet technology

» » » » »

The experts in blind riveting

trust move know understand create

Technical data on GESiPA® blind rivets

Technical data on GESiPA® blind rivets Mandrel head/rest mandrel

Blind rivet body end Target break point

Blind rivet head drill hole Blind rivet body

Blind rivet head

Blind rivet setting head Mandrel body

GESIPA® blind rivets provide a lasting and safe joint for diverse and sensitive materials.

Blind rivet

Mandrel end

GESIPA® blind rivets – Efficient technology

GESIPA® blind rivets – Connections that last

Life without blind rivet technology from GESIPA® can no longer be imagined in modern industry production where fastening technology is required due to its efficiency and versatility. It combines the advantages of overcoming restricted component accessibility, permanently safe connection of different, and specialised materials, and even documentation of the setting process if required.

During the setting process, the mandrel is pulled by the jaws of the setting tool and forms the rivet body to the predefined fixed position in the application. The mandrel then breaks off at the intended point (the target breakage point) and can be recycled. The filling cut (this is the remaining rest of mandrel in the rivet body) can provide an additional securing function depending on the application.

Technically speaking, the blind rivet consists of two parts: the rivet body and the mandrel. During screwconnecting, clinching and punch riveting etc. the application must always be accessible on both sides but the special thing about blind riveting is that the application only needs to be accessed from one side.

GESIPA® blind rivets – For every application

GESIPA® blind rivets – Concepts •

The blind rivet consists of two parts: the rivet body and the mandrel.

•

The rivet body consists of the setting head and the shaft.

•

The setting head is found on the processing side and is variable in diameter and shape. There are dome, countersunk and large flange versions. The rivet body is available in different lengths depending on the material thickness to be riveted.

•

The rivet mandrel is used to deform the rivet body. It contains the predetermined breaking point. This is where the rivet mandrel breaks after the rivet has deformed.

•

The rest mandrel is the remaining part of the rivet mandrel in the rivet body. The residual mandrel is the part of the rivet mandrel that is disposed of from the set rivet via the blind rivet setting tool.

Blind rivets are available in a variety of designs, materials, forms, lengths and even colours. Depending on the task which the blind rivet should fulfil, GESIPA® can choose between a standard model available from stock or a blind rivet specially designed for the application.

GESIPA® blind rivets – A rule of thumb Material thickness + rivet diameter = rivet body length

The experts in blind riveting

The application-speciﬁc GESiPA® fastening … … more than just a standard blind rivet The basic features of the standard blind rivet are defined by various DIN EN ISO standards. These features primarily involve the geometric dimensions and mechanical properties. Other fastener properties, such as the choice of material and surface coating, are defined very generally by the standards

and are left up to the manufacturer. These specifications about the blind rivet features seriously limit the tolerances of the connection parameters and the feasible requirements. Blind rivets that comply with DIN EN ISO standards are always designed for fixed parts.

Requirement

Possible monitoring criteria

Was a blind rivet processed in the application?

• •

Monitoring of the spent mandrel evacuation Use of devices with spring loaded trigger system

Where all blind rivets processed for the application?

• •

Monitoring and counting of the spent mandrels Use of devices with spring loaded trigger system

Customer requirement

GESIPA® solution

Adaption to rubber, wood, plastic and other materials

Definition of max. / min. tightening value or clamping force

Was the right blind rivet processed?

• •

Monitoring of the mandrel break force Use of devices with spring loaded trigger system

Watertightness

Material + stamping + coating Extended nosepiece in combination with a rivet mandrel extension

•

Monitoring of the break force and path/time

Accessibility problem

Was the defined connection quality achieved at this blind rivet point?

Corrosion resistance

Through organic and inorganic surfaces e.g. Zn, ZnNi, Delta Seal, stainless steel A2 and A4 or Monel

No noise

Monitored rest mandrel locking

Tolerance compensation

Bore-hole diameter larger than DIN

High device and system availability

Device and fastener matched to each other, GESIPA®-general system

The application-specific fastener can be used for a larger number of tasks and satisfy higher requirements thanks to the targeted specification of the material, surfaces, geometric dimensions and in particular the functional properties. For example the following customer requirements can be satisfied:

Assembly rail

„compressed sponge rubber“

• • Steel trough sheet metal roof

Typical requirements on setting process monitoring

• Rivet body alu with Solar-Sealcoating

• •

Elimination of access problems to rivet positions Adaptation to corrosion requirements to ensure higher resistance to environmental influences Production of splashwater protected joints whilst maintaining good mechanical properties Compensation of larger fluctuations in the part parameters Adaptation of the mechanical connection properties to the various joining materials

The experts in blind riveting

Speak to our technical sales We offer technical support in the field of fastening technology. This gives you an advantage in terms of efficiency and quality because you always use the correct fastener. We are also able to meet customer requirements thanks to our years of experiece in the fastening technology field.

The experts in blind riveting

Blind rivet range » multifunctional » resistant » application-specific

The experts in blind riveting

Blind rivets alu/steel standard

Blind rivets alu/steel Rivet body

(Dome head)

D1 x L mm

Rivet body: Alu AlMg 3 Mandrel: Steel, zinc-plated Rivet body

D1 x L mm

Grip range

Part no.

Quantity per box

2,4

2,4 x 4

0,5 - 1,5

630 0014

A 1.000

Hole Ø: 2,5 mm

2,4 x 6

1,5 - 3,5

630 0022

2,4 x 8

3,5 - 5,0

630 0030

3x4

0,5 - 1,5

630 0103

Hole Ø: 3,1 mm

3x5

1,5 - 2,5

3x6 3x7

3,2 Hole Ø: 3,3 mm

Grip range

Rivet body

D1 x L mm

Grip range

Part no.

Quantity per box

6,4

6,4 x 12

2,0 - 6,0

630 1606

B 250

Hole Ø: 6,5 mm

6,4 x 16

6,0 - 10,0

630 1622

6,4 x 18

10,0 - 12,0

630 1940

6,4 x 20

12,0 - 14,0

630 1649

B 200

6,4 x 25

14,0 - 18,0

630 1665

6,4 x 30

18,0 - 23,0

630 1681

B 100

4,8 x 6

2,0 - 2,5

630 0707

B 500

Hole Ø: 4,9 mm

4,8 x 8

2,5 - 4,5

630 0715

4,8 x 10

4,5 - 6,0

630 0723

A 500

4,8 x 12

6,0 - 8,0

630 0731

630 0111

4,8 x 14

8,0 - 10,0

630 0758

Rivet Ø mm

2,5 - 3,5

630 0138

4,8 x 16

10,0 - 12,0

630 0766

2,4

3,5 - 4,5

630 0146

4,8 x 18

12,0 - 14,0

630 0774

3x8

4,5 - 5,0

630 0154

4,8 x 20

14,0 - 15,0

630 0782

B 250

3,2

720

3 x 10

5,0 - 7,0

630 0162

4,8 x 25

15,0 - 20,0

630 0804

4 x 5-25

3 x 12

7,0 - 9,0

630 0170

4,8 x 30

20,0 - 25,0

630 0820

A 100

4 x 30-40

3 x 14

9,0 - 11,0

630 0189

5x6

2,0 - 2,5

630 0901

B 500

4,8

3 x 16

11,0 - 13,0

630 0197

5x8

2,5 - 4,5

630 0928

5 x 6 - 35

3 x 18

13,0 - 15,0

630 0200

A 250

Hole Ø: 5,1 mm

5 x 10

4,5 - 6,0

630 0936

3 x 20

15,0 - 17,0

630 0219

5 x 12

6,0 - 8,0

630 0944

3 x 25

17,0 - 22,0

630 0227

5 x 14

8,0 - 10,0

630 0952

3 x 30

22,0 - 26,0

630 0235

5 x 16

10,0 - 12,0

630 0960

3,2 x 4

0,5 - 1,5

630 0308

A 500

5 x 18

12,0 - 14,0

630 0979

3,2 x 6

1,5 - 3,5

630 0316

5 x 20

14,0 - 15,0

630 0987

B 250

3,5 - 5,0

630 0324

5 x 25

15,0 - 20,0

630 1002

3,2 x 10

5,0 - 7,0

630 0332

5 x 30

20,0 - 25,0

630 1029

A 100

3,2 x 12

7,0 - 9,0

630 0340

5 x 35

25,0 - 30,0

630 1045

3,2 x 14

9,0 - 11,0

630 0081

5 x 40

30,0 - 35,0

630 1061

3,2 x 16

11,0 - 13,0

630 0359

B 500

5 x 45

35,0 - 40,0

630 1096

B 100

3,2 x 18

13,0 - 15,0

630 0383

5 x 50

40,0 - 45,0

630 1126

3,2 x 20

15,0 - 17,0

630 0367

5 x 55

45,0 - 48,0

630 1142

3,2 x 25

17,0 - 22,0

630 0375

5 x 60

48,0 - 52,0

630 1169

4x5

0,5 - 1,5

630 0405

A 500

5 x 65

52,0 - 57,0

630 1185

Hole Ø: 4,1 mm

4x6

1,5 - 3,0

630 0413

5 x 70

57,0 - 62,0

630 1207

4x7

3,0 - 4,0

630 0421

5 x 80

62,0 - 72,0

630 1223

4x8

4,0 - 5,0

630 0448

6x8

2,0 - 3,0

630 1304

B 250

4 x 10

5,0 - 6,5

630 0456

6 x 10

3,0 - 5,0

630 1312

6,5 - 8,5

630 0464

Hole Ø: 6,1 mm

4 x 14

8,5 - 10,5

630 0472

6 x 16

7,0 - 11,0

630 1339

4 x 16

10,5 - 12,5

630 0480

6 x 18

11,0 - 13,0

630 1347

4 x 12

B 500

6 x 12

5,0 - 7,0

630 1320

chart shear and tensile strength alu/steel standard

12,5 - 14,5

630 0499

6 x 20

13,0 - 15,0

630 1355

4 x 20

14,5 - 16,5

630 0502

6 x 25

15,0 - 20,0

630 1371

B 200

4 x 25

16,5 - 21,5

630 0529

6 x 30

20,0 - 24,0

630 1401

4 x 30

21,5 - 26,0

630 0545

B 250

6 x 35

24,0 - 29,0

630 1436

B 100

4 x 35

26,0 - 30,0

630 0561

6 x 40

29,0 - 34,0

630 1452

4 x 40

30,0 - 35,0

630 0596

6 x 50

34,0 - 44,0

630 1495

Shear strength

Tensile strength (kp)

(kp)

350

(35)

450

700

(71)

900

(73)

950

Mandrel Ø mm

Max. head Ø mm

(46)

1,5

5,0

(92)

1,8

6,5

(97)

1,95

6,5

(143)

2.000

(204)

2,1

8,0

(87)

1.000

(102)

2,1

8,0

1.800

(184)

2.700

(275)

2,7

9,5

2.000

(204)

2.800

(285)

2,7

9,5

5 x 40 - 80

1.400

(143)

2.000

(204)

2,7

9,5

3.100

(316)

3.800

(388)

3,2

12,0

6,4

3.400

(347)

4.600

(469)

3,65

13,0

1.400 

850

 Rivet body: AlMgSi Test procedure according to DIN EN ISO 14589

countersunk

(120°)

Rivet body: Alu AlMg 3 Mandrel: Steel, zinc-plated rivet body

Grip range

Part no.

Quantity per box

3x4

1,0 - 1,5

630 2106

A 500

Hole Ø: 3,1 mm

3x6

1,5 - 3,5

630 2130

3x8

3,5 - 5,0

630 2157

3 x 10

5,0 - 7,0

630 2165

3 x 12

7,0 - 9,0

630 2173

3 x 16

9,0 - 13,0

630 2181

4x6

1,5 - 3,0

630 2416

Hole Ø: 4,1 mm

4x8

3,0 - 5,0

630 2440

4 x 10

5,0 - 6,5

4 x 12

6,5 - 8,5

4 x 16 4 x 18 4 x 20

14,5 - 16,5

D1 x L mm

4 x 18

Quantity per box

4,8

3,2 x 8

Part no.

Rivet body

Grip range

Part no.

Quantity per box

5x8

2,0 - 4,5

630 2920

B 500

5 x 10

4,5 - 6,0

630 2939

5 x 12

6,0 - 8,0

630 2947

5x 16

8,0 - 12,0

630 2963

5 x 18

12,0 - 14,0

630 2793

5 x 20

14,0 - 15,0

630 2971

B 250

A 500

5 x 25

15,0 - 20,0

630 3005

5 x 30

20,0 - 25,0

630 3021

A 100

630 2459

5 x 35

25,0 - 30,0

630 3048

630 2467

B 500

8,5 - 12,5

630 2483

12,5 - 14,5

630 2378

630 2505

D1 x L mm

5 Hole Ø: 5.1 mm

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 24.

The experts in blind riveting

Blind rivets alu/steel

Blind rivets alu/nirosta

large ﬂange

standard

Rivet body: Alu AlMg 3 Mandrel: Steel, zinc-plated

Rivet body

Grip range

D1 x L mm

3,2 K 9,5 Hole Ø: 3,3 mm

4K 12 Hole Ø: 4,1 mm

4,8 K 16 Hole Ø: 4,9 mm

Rivet body: Alu AlMg 3 Mandrel: Stainless steel A2 — no. 1.4541

Part no.

Quantity per box

3,2 x 6

1,5 - 3,5

630 3315

A 500

Rivet body

D1 x L mm

5K 11

Grip range

Part no.

Rivet body

Grip range

Part no.

Quantity per box

3x4

0,5 - 1,5

632 0104

A 500

Hole Ø: 3,1 mm

3x6

1,5 - 3,5

632 0112

3x8

3,5 - 5,0

632 0155

Quantity per box

D1 x L mm

630 3943

5 x 14

8,0 - 10,0

630 3897

3 x 10

5,0 - 7,0

632 0163

4,8 x 12

6,0 - 8,0

632 0209

5 x 16

10,0 - 12,0

630 3951

3 x 12

7,0 - 9,0

632 0171

4,8 x 14

8,0 - 10,0

632 0212

3 x 16

9,0 - 13,0

632 0198

4,8 x 16

10,0 - 12,0

632 0215

3,2 x 4

0,5 - 1,5

632 0328

A 500

4,8 x 18

12,0 - 14,0

632 0218

7,0 - 9,0

630 3358

9,0 - 13,0

630 3366

B 500

4x6

1,5 - 3,0

630 3412

B 500

5 x 18

12,0 - 14,0

630 3838

B 250

4x8

3,0 - 5,0

630 3447

5 x 20

14,0 - 15,0

630 3986

3,2

4 x 10

5,0 - 6,5

630 3455

5 x 25

15,0 - 20,0

630 4001

4 x 12

6,5 - 8,5

630 3463

5 x 30

20,0 - 25,0

630 4028

B 100

Hole Ø: 3,3 mm

" B 250

4,8 x 8

2,5 - 4,5

630 3714

B 250

4,8 x 10

4,5 - 6,0

630 3722

4,8 x 12

6,0 - 8,0

630 3730

4,8 x 16

8,0 - 12,0

630 3765

4,8 x 20

12,0 - 15,0

630 3781

4,8 x 25

15,0 - 20,0

630 3803

5K 14 Hole Ø: 5,1 mm

Tensile strength (kp)

(71)

900

" "

632 0330

4,8 x 20

14,0 - 15,0

632 0222

B 250

632 0235

4,8 x 25

15,0 - 20,0

632 0225

5,0 - 7,0

632 0238

5 Hole Ø: 5,1 mm

2,5 - 4,5

630 4036

B 250

630 4044

3,2 x 12

7,0 - 9,0

632 0240

5 x 12

6,0 - 8,0

630 4052

3,2 x 14

9,0 - 11,0

632 0332

5 x 14

8,0 - 10,0

630 4060

3,2 x 16

11,0 - 13,0

632 0335

B 500

5 x 16

10,0 - 12,0

630 4079

3,2 x 18

13,0 - 15,0

632 0340

5 x 18

12,0 - 14,0

630 4087

3,2 x 20

15,0 - 17,0

632 0345

5 x 20

14,0 - 15,0

630 4095

3,2 x 25

17,0 - 22,0

632 0348

5 x 25

15,0 - 20,0

630 4117

4x6

1,5 - 3,0

632 0414

5 x 30

20,0 - 25,0

630 4133

B 100

Hole Ø: 4,1 mm

4x8

3,0 - 5,0

632 0449

4 x 10

5,0 - 6,5

4 x 12

6,5 - 8,5

4 x 14

5x8

2,5 - 4,5

632 0929

B 500

5 x 10

4,5 - 6,0

632 0937

5 x 12

6,0 - 8,0

632 0945

5 x 14

8,0 - 10,0

632 0953

5 x 16

10,0 - 12,0

632 0961

5 x 18

12,0 - 14,0

632 0988

5 x 20

14,0 - 15,0

632 0996

B 250

A 500

5 x 25

15,0 - 20,0

632 1003

5 x 30

20,0 - 25,0

632 1011

A 100

632 0457

5 x 35

25,0 - 30,0

632 1046

632 0465

B 500

5 x 40

30,0 - 35,0

632 1062

8,5 - 10,5

632 0279

4 x 16

10,5 - 12,5

632 0481

4 x 18

12,5 - 14,5

632 0473

4 x 20

14,5 - 16,5

632 0503

4 x 25

16,5 - 21,5

632 0511

Material surcharge will be added at a daily rate

Mandrel Ø

(kp)

Max. head Ø alu / steel mm

Max. head Ø alu / nirosta mm

(91)

1,8

6,0

6,5

1.400

(143)

2.000

(204)

2,1

7,5

8,0

2.000

(204)

2.800

(285)

2,7

9,0

9,5

950

632 0200 632 0202

1,5 - 3,5

4,5 - 6,0

700

(73)

2,5 - 4,5 4,5 - 6,0

3,5 - 5,0

5x8

720

4,8 x 8 4,8 x 10

3,2 x 6

5 x 10

3,2 K 9,5 only alu/steel

Hole Ø: 4,9 mm

3,2 x 8 3,2 x 10

chart shear and tensile strength alu/steel large ﬂange and countersunk Shear strength

B 500

630 3935

3,2 x 16

630 3501

632 0199

6,0 - 8,0

3,2 x 12

630 3471

4,8

4,5 - 6,0

8,5 - 12,5

2,0 - 2,5

5 x 12

12,5 - 16,5

4,8 x 6

D1 x L mm

5 x 10

630 3323 630 3331

4 x 20

Quantity per box

B 500

3,5 - 5,0

4 x 16

Part no.

630 3927

5,0 - 7,0

Grip range

2,5 - 4,5

3,2 x 8

Hole Ø: 5,1 mm

Rivet body

5x8

3,2 x 10

Rivet Ø

(Dome head)

(97)

1,95

9,5

—

4 K 12 only alu/steel

1.400

(143)

2.000

(204)

2,1

12,0

—

4,8 K 16 only alu/steel

1.800

(184)

2.700

(275)

2,7

16,0

—

5 K 11

2.000

(204)

2.800

(285)

2,7

11,0

5 K 14

2.000

(204)

2.800

(285)

2,7

14,0

Test procedure according to DIN EN ISO 14589

The experts in blind riveting

Blind rivets alu/nirosta

Blind rivets alu/alu

large ﬂange

standard

Rivet body: Alu AlMg 3 Mandrel: Stainless steel A2 — Nr. 1.4541 Rivet body

5K 11 HoleØ: 5,1 mm

Rivet body: Alu AlMg 2,5 Mandrel: Alu AlMg 5

Grip range

Part no.

5x8

2,5 - 4,5

632 3928

B 500

5 x 10

4,5 - 6,0

632 3936

5 x 12

6,0 - 8,0

632 3944

5 x 14

8,0 - 10,0

632 3847

5 x 16

10,0 - 12,0

632 3952

5 x 18

12,0 - 14,0

632 3855

B 250

5 x 20

14,0 - 15,0

632 3987

5 x 25

15,0 - 20,0

5 x 30

20,0 - 25,0

D1 x L mm

(Dome head)

Rivet body

Nietbare MS in mm

5x8

2,5 - 4,5

632 4037

B 250

5 x 10

4,5 - 6,0

632 4045

5 x 12

6,0 - 8,0

632 4053

5 x 14

8,0 - 10,0

632 4150

5 x 16

10,0 - 12,0

632 4061

3,2 x 15,5

9,5 - 12,7

5 x 18

12,0 - 14,0

632 4169

4 x 6,6

1,5 - 3,2

5 x 20

14,0 - 15,0

632 4096

632 4002

5 x 25

15,0 - 20,0

632 4118

Hole Ø: 4,1 mm

632 4029

B 100

5 x 30

20,0 - 25,0

632 4134

B 100

Quantity per box

Part no.

D1 x L mm

5K 14 Hole Ø: 5,1 mm

Quantity per box

Rivet body D1 x L mm

Grip range

Part no.

3,2

3,2 x 6,1

0,8 - 3,2

647 0017

A 500

Hole Ø: 3,3 mm

3,2 x 7,6

3,2 - 4,8

647 0033

3,2 x 9,2

4,8 - 6,4

647 0076

3,2 x 12,3

6,4 - 9,5

647 0114

647 0130 647 0238

Quantity per box

Rivet body D1 x L mm

Grip range

Part no.

Quantity per box

4,8 x 7,2

1,5 - 3,2

647 0416

B 500

4,8 x 10,3

3,2 - 6,4

647 0432

4,8 x 13,5

6,4 - 9,5

647 0475

4,8 x 16,7

9,5 - 12,7

647 0513

B 500

4,8 x 19,9

12,7 - 15,9

647 0556

B 500

4,8 x 23,0

15,9 - 19,0

647 0572

B 250 B 250

4,8 Hole Ø: 4,9 mm

4 x 9,8

3,2 - 6,4

647 0254

6,4

6,4 x 12,0

1,5 - 6,4

647 0610

4 x 12,9

6,4 - 9,5

647 0297

6,4 x 14,9

6,4 - 9,5

647 0637

4 x 16,1

9,5 - 12,7

647 0335

Hole Ø: 6,5 mm

6,4 x 18,1

9,5 - 12,7

647 0653

A 100

6,4 x 24,4

12,7 - 19,0

647 0688

Rivet body D1 x L mm

Grip range

Part no.

Quantity per box

4,8 K 16

4,8 x 10,3

1,5 - 6,4

647 4314

B 250

4,8 x 13,5

6,4 - 9,5

647 4330

Hole Ø: 4,9 mm

4,8 x 16,7

9,5 - 12,7

647 4357

4,8 x 19,9

12,7 - 15,9

647 4373

4,8 x 23,0

15,9 - 19,0

647 4381

Material surcharge will be added at a daily rate

large ﬂange Rivet body: Alu AlMg 2,5 Mandrel: Alu AlMg 5

chart shear and tensile strength alu/nirosta standard und large ﬂange Rivet Ø

Tensile strength

Mandrel Ø

D1 x L mm

Grip range

Part no.

Quantity per box

3,2 K 9,5

3,2 x 6,1

0,8 - 3,2

647 4217

A 500

3,2 x 9,2

3,2 - 6,4

647 4233

Hole Ø: 3,3 mm

3,2 x 12,3

6,4 - 9,5

647 4268

B 500

chart shear and tensile strength alu/alu standard und large ﬂange

(kp)

Max. head Ø alu / steel mm

700

(71)

900

(91)

1,8

6,0

6,5

3,2

720

(73)

950

(97)

1,95

—

6,5

4,8

Shear strength

Rivet body

Max. head Ø alu / nirosta mm

Rivet Ø mm

Shear strength

Tensile strength

(kp)

Mandrel Ø mm

Head Ø mm

(kp)

3,2

530

(54)

660

(67)

1,95

6,5

840

(85)

1.020

(103)

2,45

8,0

1.150

(117)

1.420

(144)

2,9

9,5

2.040

(207)

2.490

(253)

3,85

12,9

(95)

1,95

9,5

(200)

2,9

16,0

1.400

(143)

2.000

(204)

2,1

7,5

8,0

4,8

1.800

(184)

2.700

(275)

2,7

—

9,5

6,4

2.000

(204)

2.800

(285)

2,7

9,0

9,5

3,2 K 9,5

725

5 K 11

2.000

(204)

2.800

(285)

2,7

11,0

4,8 K 16

1.520

5 K 14

2.000

(204)

2.800

(285)

2,7

14,0

(74) (155)

930 1.960

Test procedure according to DIN EN ISO 14589

The experts in blind riveting

Blind rivets steel/steel

standard

countersunk

Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

(Dome head)

Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

Rivet body

Grip range

Part no.

Quantity per box

3x5

0,5 - 2,0

631 0117

A 500

Hole Ø: 3,1 mm

3x6

2,0 - 3,0

631 0133

3x8

3,0 - 5,0

631 0141

3 x 10

5,0 - 6,5

631 0168

3 x 12

6,5 - 8,5

631 0176

3 x 16

8,5 - 12,5

631 0192

3 x 18

12,5 - 14,5

631 0206

3 x 20

14,5 - 16,5

631 0214

5 x 25

15,0 - 20,0

631 1008

3,2

3,2 x 6

0,5 - 3,0

631 0303

A 500

5 x 30

20,0 - 25,0

631 1024

Hole Ø: 3,3 mm

3,2 x 8

3,0 - 5,0

631 0311

5 x 35

25,0 - 30,0

631 1040

3,2 x 10

5,0 - 6,5

631 0338

5 x 40

30,0 - 34,0

631 1067

B 100

3,2 x 12

6,5 - 8,5

631 0346

5 x 45

34,0 - 39,0

631 1091

B 100

3,2 x 16

8,5 - 12,5

631 0354

B 500

3,2 x 18

12,5 - 14,5

631 0249

3,2 x 20

14,5 - 16,5

631 0362

4x6

0,5 - 2,5

631 0419

A 500

Hole Ø: 4,1 mm

4x8

2,5 - 4,5

631 0443

4 x 10

4,5 - 6,5

631 0451

B 500

D1 x L mm

4 x 12

4,8 Hole Ø: 4,9 mm

(120°)

Rivet body

Nietbare MS in mm

Part no.

Quantity per box

5x8

2,0 - 4,0

631 0915

B 500

5 x 10

4,0 - 6,0

631 0923

5 x 12

6,0 - 8,0

631 0931

5 x 14

8,0 - 9,5

631 0958

5 x 16

9,5 - 11,0

631 0966

B 500

5 x 18

11,0 - 13,0

631 0974

5 x 20

13,0 - 15,0

631 0982

B 250

Hole Ø: 4,1 mm

D1 x L mm

5 Hole Ø: 5,1 mm

Part no.

Quantity per box

3x6

1,0 - 3,0

631 2136

A 500

3x8

3,0 - 5,0

631 2152

3 x 10

5,0 - 6,5

631 2160

D1 x L mm

3 Hole Ø: 3,1 mm

Rivet body

Grip range

Part no.

Quantity per box

5x8

2,0 - 4,0

631 2926

B 500

5 x 10

4,0 - 6,0

631 2934

5 x 12

6,0 - 8,0

631 2942

D1 x L mm

5 Hole Ø: 5,1 mm

3 x 12

6,5 - 8,5

631 2179

5 x 14

8,0 - 9,5

631 2810

4x6

1,5 - 2,5

631 2411

A 500

5 x 16

9,5 - 11,0

631 2969

4x8

2,5 - 4,5

631 2446

5 x 20

11,0 - 15,0

631 2977

B 250

4,5 - 6,5

631 2454

B 500

5 x 25

15,0 - 20,0

631 3000

4 x 12

6,5 - 8,5

631 2462

A 100

4 x 16

8,5 - 12,0

631 2489

4 x 20

12,0 - 16,0

631 2500

5 x 50

39,0 - 44,0

631 1121

B 100

2,5 - 4,5

631 1202

B 250

Hole Ø: 6,1 mm

6 x 12

4,5 - 6,5

631 1210

6 x 14

6,5 - 8,5

631 1229

6 x 16

8,5 - 10,5

631 1237

6 x 20

10,5 - 14,5

631 1245

6 x 25

14,5 - 19,5

631 1253

6,4 x 8

1,0 - 3,0

631 1598

B 250

6,4 x 12

3,0 - 6,0

631 1601

6,5 - 8,5

631 0478

4 x 16

8,5 - 12,0

631 0486

4 x 18

12,0 - 14,0

631 0516

4 x 20

14,0 - 16,0

631 0508

6,4 x 16

6,0 - 9,0

631 1628

4 x 25

16,0 - 21,0

631 0524

6,4 x 18

9,0 - 11,0

631 1563

B 200

Hole Ø: 6,5 mm

Grip range

4 x 10

6 x 10

6,4

Rivet body

4,8 x 8

2,0 - 4,0

631 0710

B 500

6,4 x 20

11,0 - 13,0

631 1644

4,8 x 10

4,0 - 6,0

631 0729

6,4 x 25

13,0 - 17,0

631 1660

4,8 x 12

6,0 - 8,0

631 0737

4,8 x 16

8,0 - 11,0

631 0761

4,8 x 20

11,0 - 15,0

631 0788

B 250

4,8 x 25

15,0 - 20,0

631 0818

chart shear and tensile strength steel/steel countersunk Rivet Ø mm

Shear strength N

(kp)

Tensile strength

(kp)

Mandrel Ø mm

Max. head Ø mm

1.000

(102)

1.300

(133)

1,95

6,0

2.000

(204)

2.500

(255)

2,5

7,5

3.100

(316)

4.400

(449)

3,0

9,0

chart shear and tensile strength steel/steel standard Rivet Ø mm

Shear strength

(kp)

Tensile strength (kp)

Mandrel Ø mm

Max. head Ø mm

1.000

(102)

1.300

(133)

1,95

6,5

3,2

1.200

(122)

1.500

(153)

2,0

6,5

2.000

(204)

2.500

(255)

2,5

8,0

4,8

2.900

(296)

4.000

(408)

3,0

9,5

3.100

(316)

4.400

(449)

3,0

9,5

4.400

(449)

6.000

(612)

3,65

12,0

6,4

4.900

(500)

6.800

(694)

3,85

13,0

Test procedure according to DIN EN ISO 14589

The experts in blind riveting

Blind rivets copper/steel

Blind rivets A2 stainless steel

standard

(Dome head)

Rivet body: Copper Mandrel: Steel, zinc-plated Rivet body

Rivet body: Stainless steel A2 — no. 1.4567 Mandrel: Stainless steel A2 — no. 1.4541

Grip range

Part no.

Quantity per box

D1 x L mm

3x4

0,5 - 1,5

634 0105

A 500

Hole Ø: 3.1 mm

3x6

1,5 - 3,0

634 0121

3x8

3,0 - 5,0

634 0156

3 x 10

5,0 - 7,0

634 0164

3 x 12

7,0 - 9,0

634 0172

Rivet body

Grip range

Part no.

Quantity per box

D1 x L mm

4x6

0,5 - 3,5

634 0415

A 500

Hole Ø: 4.1 mm

4x8

3,5 - 4,5

634 0431

4 x 10

4,5 - 6,5

634 0458

4 x 12

6,5 - 8,5

634 0466

Blind rivets copper/bronze standard

(Dome head)

Rivet body: Copper Mandrel: Bronze Grip range

Part no.

Quantity per box

D1 x L mm

3x4

0,5 - 1,5

635 0100

A 500

Hole Ø: 3.1 mm

3x6

1,5 - 3,0

635 0135

3x8

3,0 - 5,0

635 0151

3 x 10

5,0 - 7,0

635 0178

3 x 12

7,0 - 9,0

635 0186

Rivet body

Grip range

Part no.

mm 3 4

Hole Ø: 3.1 mm

D1 x L mm

4x6

0,5 - 3,5

635 0410

A 500

Hole Ø: 4.1 mm

4x8

3,5 - 4,5

635 0445

4 x 10

4,5 - 6,5

635 0453

4 x 12

6,5 - 8,5

635 0461

Shear

Tensile

strength

(kp)

800

(82)

1.000

1.500

(163)

2.200

Rivet body

Grip range

D1 x L mm

3x6

1,0 - 3,0

633 0134

A 500

3x8

3,0 - 5,0

633 0150

3 x 10

5,0 - 6,5

633 0169

3 x 12

6,5 - 8,5

633 0177

3 x 14

8,5 - 10,5

633 0185

Rivet body

4.8

Grip range

Part no.

Quantity per box

D1 x L mm

4,8 x 6

1,5 - 3,0

633 0610

B 500

4,8 x 8

2,0 - 4,0

633 0614

4,8 x 10

4,0 - 6,0

633 0622

4,8 x 12

6,0 - 8,0

633 0630

4,8 x 14

8,0 - 9,5

633 0649

Hole Ø: 4.9 mm

3 x 16

10,5 - 12,5

633 0193

4,8 x 16

9,5 - 11,0

633 0657

3.2

1,0 - 3,0

633 0312

A 500

4,8 x 20

11,0 - 15,0

633 0673

B 250

Hole Ø: 3.3 mm

3,2 x 8

3,0 - 5,0

633 0320

4,8 x 25

15,0 - 20,0

633 0680

B 250

3,2 x 10

5,0 - 6,5

633 0339

4,8 x 30

20,0 - 25,0

633 0690

A 100

3,2 x 12

6,5 - 8,5

633 0347

4,8 x 35

25,0 - 30,0

633 0700

3,2 x 14

8,5 - 10,5

633 0363

3,2 x 16

10,5 - 12,5

633 0355

4x6

1,0 - 2,5

633 0401

A 500

Hole Ø: 5.1 mm

Hole Ø: 4.1 mm

4x8

2,5 - 4,5

633 0444

4 x 10

4,5 - 6,5

633 0452

B 500

4 x 12

6,5 - 8,5

633 0460

4 x 14

8,5 - 10,5

633 0533

4 x 16

10,5 - 12,0

4 x 20

12,0 - 16,0

4 x 25

16,0 - 21,0

5x8

2,0 - 4,0

633 0924

B 500

5 x 10

4,0 - 6,0

633 0932

5 x 12

6,0 - 8,0

633 0940

5 x 14

8,0 - 9,5

633 0959

5 x 16

9,5 - 11,0

633 0967

5 x 20

11,0 - 15,0

633 0983

B 250

5 x 25

15,0 - 20,0

633 1009

633 0487

5 x 30

20,0 - 25,0

633 1025

A 100

633 0509

5 x 35

25,0 - 30,0

633 1041

633 0525

5 x 40

30,0 - 34,0

633 1033

Quantity per box

Rivet body

Grip range

Part no.

Quantity per box

Material surcharge will be added at a daily rate

countersunk

(120°)

Hole Ø: 3.1 mm

Max. head Ø mm

Rivet body

Grip range

D1 x L mm

3x6

1,5 --- 3,0

633 2013

A 500

1,8 2,1

Part no.

3x8

3,0 --- 5,0

633 2024

3 x 10

5,0 --- 6,5

633 2035

3 x 12

6,5 --- 8,5

633 2046

4 Hole Ø: 4.1 mm

4.8 Hole Ø: 4.9 mm

(kp)

(225)

Quantity per box

Rivet body: Stainless steel A2 — no. 1.4567 Mandrel: Stainless steel A2 — no. 1.4541

Mandrel Ø

(102)

Part no.

3,2 x 6

Quantity per box

chart shear and tensile strength copper/steel und copper/bronze Rivet Ø

Rivet body

(Dome head)

6,5

8,0

Hole Ø: 5.1 mm

Test procedure according to DIN EN ISO 14589

D1 x L mm

4x8

1,5 --- 4,5

633 2201

A 500

4 x 10

4,5 --- 6,5

633 2213

B 500

4 x 12

6,5 --- 8,5

633 2225

4,8 x 8

2,5 --- 4,0

633 2323

B 500

4,8 x 10

4,0 --- 6,0

633 2334

4,8 x 12

6,0 --- 8,0

633 2335

5x8

2,0 --- 4,0

633 2508

B 500

5 x 10

4,0 --- 6,0

633 2510

5 x 12

6,5 --- 8,5

633 2512

Material surcharge will be added at a daily rate The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 32.

The experts in blind riveting

Blind rivets A2 stainless steel

Blind rivets A4 stainless steel

large ﬂange

standard

Rivet body: Stainless steel A4 — no. 1.4578 Mandrel: Stainless steel A4 — no. 1.4571

Rivet body: Stainless steel A2 — no. 1.4567 Mandrel: Stainless steel A2 — no. 1.4541

4.8 -

Rivet body

Grip range

D1 x L mm

4,8 x 14

8,0 - 9,5

Part no.

B 250

K 15

4,8 x 16

9,5 - 11,0

633 0825

Hole Ø:

4,8 x 20

11,0 - 15,0

633 0850

4.9 mm

4,8 x 25

15,0 - 20,0

633 0870

B 200

4,8 x 30

20,0 - 25,0

633 0880

B 100

4,8 x 35

25,0 - 30,0

Material surcharge will be added at a daily rate

Quantity per box

633 0800

633 0890

Rivet body

Grip range

D1 x L mm

3x6

1,0 - 3,0

Hole Ø: 3.1 mm

3x8

Tensile strength (kp)

Mandrel Ø

Max. head Ø

(kp)

1.600

(163)

2.000

(205)

2,0

6,5

3,2

1.900

(275)

2.500

(255)

2,0

6,5

2.700

(275)

3.600

(367)

2,6

8,0

4 x 20 - 25

3.800

(385)

4.500

(479)

2,6

8,0

4,8

4.000

(408)

5.000

(510)

3,2

9,5

4.700

(479)

5.900

(602)

3,2

9,5

5 x 40

5.900

(602)

7.200

(735)

3,2

9,5

Mandrel Ø

Max. head Ø

Shear strength

4,8

4.000

Tensile strength (kp)

(408)

N 5.000

(kp)

(510)

3,2

15,0

648 0004

A 500

648 0012

Grip range

Part no.

Quantity per box

D1 x L mm

4.8

4,8 x 6

Hole Ø: 4.9 mm

4,8 x 8

1,5 - 3,0

648 0102

B 500

3,0 - 4,5

648 0113

5,0 - 6,5

648 0020

4,8 x 10

4,5 - 6,0

648 0124

6,5 - 8,5

648 0039

4,8 x 12

6,0 - 7,5

648 0135

3.2

3,2 x 6

1,0 - 3,0

648 0005

A 500

4,8 x 14

8,0 - 9,5

648 0125

Hole Ø: 3.3 mm

3,2 x 8

3,0 - 5,0

648 0016

4,8 x 16

9,5 - 11,0

648 0126

3,2 x 10

5,0 - 6,5

648 0027

4,8 x 20

11,0 - 15,0

648 0127

B 250

3,2 x 12

6,5 - 8,5

648 0049

4,8 x 25

15,0 - 20,0

648 0129

" A 100

4x6

1,0 - 2,5

648 0047

A 500

4,8 x 30

20,0 - 25,0

648 0130

Hole Ø: 4.1 mm

4x8

2,5 - 4,5

648 0055

4,8 x 35

25,0 - 30,0

648 0131

5x8

2,0 - 4,0

648 0128

B 500

5 x 10

4,0 - 6,0

648 0136

5 x 12

6,0 - 8,0

648 0144

5 x 14

8,0 - 9,5

648 0146

5 x 16

8,0 - 11,0

648 0152

5 x 20

11,0 - 15,0

648 0160

B 250

5 x 25

15,0 - 20,0

648 0163

5 x 30

20,0 - 25,0

648 0168

A 100

5 x 35

25,0 - 30,0

648 0170

4 x 10

4,5 - 6,5

648 0063

B 500

4 x 12

6,5 - 8,5

648 0071

4 x 14

8,5 - 10,5

648 0076

4 x 16

10,5 - 12,0

648 0098

Material surcharge will be added at a daily rate

5 Hole Ø: 5.1 mm

large ﬂange

A2 stainless steel large ﬂange Rivet Ø

Rivet body

Quantity per box

3 x 10

A2 stainless steel / A2 stainless steel countersunk Shear strength

3,0 - 5,0

Part no.

3 x 12

chart shear and tensile strength A2 stainless steel, standard, countersunk and large ﬂange

Rivet Ø

(Dome head)

Rivet body: Stainless steel A4 — no. 1.4578 Mandrel: Stainless steel A4 — no. 1.4571

Rivet body

4.8 -

Grip range

Part no.

Quantity per box

D1 x L mm

4,8 x 14

8,0 - 9,5

648 0202

B 250

K 15

4,8 x 16

9,5 - 11,0

648 0210

Hole Ø: 4.9 mm

4,8 x 20

11,0 - 15,0

648 0215

4,8 x 25

15,0 - 20,0

648 0220

B 200

4,8 x 30

20,0 - 25,0

648 0225

B 100

4,8 x 35

25,0 - 30,0

648 0230

Material surcharge will be added at a daily rate The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 34.

The experts in blind riveting

Blind rivets A4 stainless steel

Blind rivet Monel®

chart shear and tensile strength A4 stainless steel standard and large ﬂange Rivet Ø mm

Shear strength N

(kp)

Tensile strength N

Mandrel Ø

Max. head Ø

mm 6,5

(kp)

standard

1.600

(163)

2.000

(205)

2,0

3,2

standard

1.900

(275)

2.500

(255)

2,0

6,5

standard

2.700

(275)

3.600

(367)

2,6

8,0

4 x 20 - 25

standard

3.800

(385)

4.500

(479)

2,6

8,0

4,8

large flange

4.000

(408)

5.000

(510)

3,2

15,0

4,8

standard

4.000

(408)

5.000

(510)

3,2

9,5

standard

4.700

(479)

5.900

(602)

3,2

9,5

5 x 40

standard

5.900

(602)

7.200

(735)

3,2

9,5

large ﬂange

Rivet body: Nickel-copper-alloy – no. 2.4360 Mandrel: Stainless steel A2 – no. 1.4541 Rivet body

4,8 Hole Ø: 4,9 mm

Grip range

D1 x L mm

4,8 x14

8,0 - 9,5 9,5 - 11,0

626 0024

11,0 - 15,0

626 0025

4 Hole Ø: 4,1 mm

Part no.

D1 x L mm

4x6

1,5 - 2,5

626 0001

Shear strength N

Quantity per box

4x8

2,5 - 4,5

626 0002

4 x 10

4,5 - 6,5

626 0003

B 500

4 x 12

6,5 - 8,5

626 0004

4 x 14

8,5 - 10,5

4 x 16

10,5 - 12,0

4,8

Rivet body

Grip range

4 Hole Ø: 4,1 mm

mm 15,0 - 20,0

D1 x L mm

4,8 x 6

1,5 - 3,0

4,8 x 30

20,0 - 25,0

626 0027

4,8 x 35

25,0 - 30,0

626 0028

Max. head Ø

(214)

3.100

(316)

2,6

8,0

3.500

(408)

4.500

(510)

3,2

D1 x L mm

3x6

1,0 - 3,0

636 0130

A 500

Hole Ø: 3,1 mm

3x8

3,0 - 5,0

636 0157

626 0011

626 0012

4,8 x 12

6,0 - 8,0

626 0013

626 0005

4,8 x 14

8,0 - 9,0

626 0014

626 0006

4,8 x 16

9,5 - 11,0

626 0015

B 500

4,8 x 20

11,0 - 15,0

626 0016

4,8 x 25

15,0 - 20,0

626 0017

4,8 x 30

20,0 - 25,0

626 0018

4,8 x 35

25,0 - 30,0

626 0019

Hole Ø: 4,9 mm

(Dome head)

Grip range

2,0 - 4,0

3,2 Hole Ø: 3,3 mm

Part no.

Quantity per box

Rivet body

Grip range

D1 x L mm

4x6

Hole Ø: 4,1 mm

4x8

626 0007

B 500

4,5 - 6,5

626 0008

4 x 12

6,5 - 8,5

626 0009

4,8 Hole Ø: 4,9 mm

D1 x L mm

Part no.

Quantity per box

4,8 x 8

2,5 - 4,0

626 0020

B 500

4,8 x 10

4,0 - 6,0

626 0021

4,8 x 12

6,0 - 8,0

626 0022

The experts in blind riveting

636 0416

A 500

2,5 - 4,5

636 0440

5,0 - 6,5

636 0165

4 x 10

4,5 - 6,5

636 0459

B 500

636 0319

A 500

4 x 12

6,5 - 8,5

636 0467

3,2 x 8

3,0 - 5,0

636 0327

4 x 14

8,5 - 10,5

636 0473

3,2 x 10

5,0 - 6,5

636 0335

4 x 16

8,5 - 12,0

636 0483

4,8 x 8

2,0 - 4,0

636 0621

B 500

4,8 x 10

4,0 - 6,0

636 0634

4,8 x 12

6,0 - 8,0

636 0648

4,8

Material surcharge will be added at a daily rate.

Rivet Ø

Grip range

1,0 - 2,5

1,0 - 3,0

Hole Ø: 4,9 mm

chart shear and tensile strength stinox standard

Rivet body

Quantity per box

3 x 10

Hole Ø: 5,1 mm

Quantity per box

Part no.

3,2 x 6

1,5 - 4,5

Test procedure according to DIN EN ISO 14589

Rivet body: Stainless steel A2 — no. 1.4567 Mandrel: Steel, zinc-plated

Rivet body

4,0 - 6,0

4x8

B 250

2.100

B 500

4,8 x 8

4 x 10

626 0026

626 0010

4,8 x 10

Part no.

Quantity per box

4,8

D1 x L mm

D1 x L mm 4,8 x 25

Part no.

Mandrel Ø

(kp)

Quantity per box

Rivet body: Nickel-copper-alloy – no. 2.4360 Mandrel: Stainless steel A2 – no. 1.4541

Grip range

Part no.

countersunk Rivet body

Hole Ø: 4,9 mm

Tensile strength (kp)

standard

A 500

4,8

Grip range

Blind rivets Stinox

Rivet body: Nickel-copper-alloy – no. 2.4360 Mandrel: Stainless steel A2 – no. 1.4541 Grip range

B 250

4,8 x 16

(Dome head)

Rivet body

626 0023

Rivet body

chart shear and tensile strength monel®

Test procedure according to DIN EN ISO 14589

standard

Quantity per box

4,8 x 20

Rivet Ø

Blind rivet Monel®

Part no.

Shear strength N 1.600

Tensile strength (kp)

(163)

N 2.000

5x8

2,0 - 4,0

636 0920

B 500

5 x 10

4,0 - 6,0

636 0939

5 x 12

6,0 - 8,0

636 0947

Mandrel Ø

Max. head Ø

(kp)

(205)

2,0

6,5

3,2

1.900

(275)

2.500

(255)

2,0

6,5

2.700

(275)

3.600

(367)

2,6

8,0

4 x 20 - 25

3.800

(385)

4.500

(479)

2,6

8,0

4,8

4.000

(408)

5.000

(510)

3,2

9,5

4.700

(479)

5.900

(602)

3,2

9,5

5 x 40

5.900

(602)

7.200

(735)

3,2

9,5

The experts in blind riveting

Test procedure according to DIN EN ISO 14589

PolyGrip ® – A most versatile small fellow

PolyGrip ® blind rivets High ﬂexibility in design The setting process of PolyGrip® blind rivets is fully predictable and the shaft deformation can be programmed for every special application through intelligent locating of the shaft grooves. This allows to reliably predetermine the clamp force, radial shaft expansion and closing head build-up.

GESIPA®-PolyGrip® – Favorite for difficult and demanding applications for all kinds of materials in industrial environment.

The GESIPA® PolyGrip® range of blind rivets, originally meant to be only a multigrip rivet has meanwhile shown other multiple talents. This makes it a favourite choice for difficult and demanding applications in industrial environment. Whether in aluminium, steel or stainless steel, outdoor or indoor, with hard or soft application materials, critical hole diameters and tolerances, when nothing seems to work properly, GESIPA® PolyGrip® will usually save the day.

Main features •

The production of PolyGrip® blind rivets is one of the core specialities of the GESIPA® factory in Thal, Thuringia.

•

A wide grip range: A single PolyGrip® blind rivet can replace to up to five different dimensions of DIN standard blind rivets.

Grip range of PolyGrip® blind rivets

•

Outstanding hole filling capability: The rivet body expands radially during the setting process and compensates hole tolerances, centering deviations and differences in diameter, thus always building up a playfree and tight joint. Safe rest mandrel locking: PolyGrip blind rivets neither generate rattling noises due to free moving rest mandrels nor do they allow the risk of loss of the rest mandrel. ®

alu/steel standard (Dome head) Rivet body: AIMg 2,5 Mandrel: Steel, zinc-plated

Splash waterproof are the PolyGrip® blind rivets under certain conditions too. Hole filling and rest mandrel locking make of them a real alternative to closed end rivets when it is essential to prevent water flowing through the whole joint and not only through the rivet body.

3.2 Hole Ø: 3.3 mm

Grip range

D1 x L mm

Part no.

Quantity per box

3,2 x 8

0,5 - 5,0

670 0012

3,2 x 9,5

1,5 - 6,5

670 0020

3,2 x 11

3,0 - 8,0

670 0039

P 1.000

4.0

4 x 10

0,5 - 6,5

670 0071

P 500

Hole Ø: 4.1 mm

4 x 13

3,5 - 9,5

670 0098

4 x 17

7,0 - 13,0

670 0101

4,8 x 10

0,5 - 6,5

670 0144

P 500

4.8 Hole Ø: 4.9 mm

6.4 Hole Ø: 6.5 mm

A large closing head: for a high tensile and unbuttoning resistance.

Rivet body

4,8 x 15

4,5 - 11,0

670 0152

4,8 x 17

6,5 - 13,0

670 0160

" P 250

4,8 x 25

11,0 - 19,5

670 0217

4,8 x 30

16,0 - 24,0

670 0225

6,4 x 15

1,5 - 9,0

670 0268

P 250

6,4 x 20

6,0 - 14,0

670 0276

6,4 x 25

10,0 - 18,0

670 0284

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 41.

Grip range of conventional blind rivets

i 36

The experts in blind riveting

Under certain conditions all GESIPA® PolyGrip® blind rivets are splash waterproof.

The experts in blind riveting

PolyGrip ® blind rivets alu/steel large ﬂange Rivet body: AIMg 2,5 Mandrel: Steel, zinc-plated

3.2 K 9,5

PolyGrip ® blind rivets Rivet body

Grip range

D1 x L mm

3,2 x 8

0,5 - 5,0

Part no. 670 0047

Quantity per box P 1.000

3,2 x 9,5

1,5 - 6,5

670 0055

3,2 x 11

3,0 - 8,0

670 0063

4.0 K 12

4 x 10

0,5 - 6,5

670 0128

P 500

4 x 13

3,5 - 9,5

670 0136

Hole Ø: 4.1 mm

4 x 17

7,0 - 13,0

670 0209

Hole Ø: 3.3 mm

4.8 K 16

4,8 x 10

0,5 - 6,5

670 0179

P 250

4,8 x 15

4,5 - 11,0

670 0187

Hole Ø: 4.9 mm

4,8 x 17

6,5 - 13,0

670 0195

4,8 x 25

11,0 - 19,5

670 0233

P 100

4,8 x 30

16,0 - 24,0

670 0241

alu/stainless steel large ﬂange Rivet body: Alu AIMg 2,5 Mandrel: Stainless steel A2 — no. 1.4541

Rivet body

Grip range

D1 x L mm

3,2 x 8

0,5 - 5,0

672 0056

P 1.000

3,2 x 9,5

1,5 - 6,5

672 0064

3,2 x 11

3,0 - 8,0

672 0072

4,0 - K 12

4 x 10

0,5 - 6,5

672 0110

P 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0129

4 x 17

7,0 - 13,0

672 0137

3,2 - K 9,5 Hole Ø: 3,3 mm

Part no.

Quantity per box

4,8 - K 16

4,8 x 10

0,5 - 6,5

672 0218

P 250

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0226

4,8 x 17

6,5 - 13,0

672 0234

4,8 x 25

11,0 - 19,5

672 0242

P 100

4,8 x 30

16,0 - 24,0

672 0250

Material surcharge will be added at a daily rate.

alu/stainless steel standard (Dome head)

Rivet body: Alu AIMg 2,5 Mandrel: Stainless steel A2 — no. 1.4541

3,2 x 9,5

1,5 - 6,5

672 0021

steel/steel standard

3,2 x 11

3,0 - 8,0

672 0048

(Dome head)

4.0

4 x 10

0,5 - 6,5

672 0080

P 500

Hole Ø: 4.1 mm

4 x 13

3,5 - 9,5

672 0099

4 x 17

7,0 - 13,0

672 0102

4.8

4,8 x 10

0,5 - 6,5

672 0145

P 500

Hole Ø: 4.9 mm

4,8 x 15

4,5 - 11,0

672 0153

4,8 x 17

6,5 - 13,0

672 0161

4,8 x 25

11,0 - 19,5

672 0188

P 250

4,8 x 30

16,0 - 24,0

672 0196

6,4 x 15

1,5 - 9,0

672 0269

P 250

3.2 Hole Ø: 3.3 mm

6.4 Hole Ø: 6.5 mm

Rivet body

Grip range

D1 x L mm

3,2 x 8

0,5 - 5,0

Part no. 672 0013

Quantity per box P 1.000

6,4 x 20

6,0 - 14,0

672 0277

6,4 x 25

10,0 - 18,0

672 0285

Material surcharge will be added at a daily rate.

Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

3,2 Hole Ø: 3,3 mm

Rivet body

Grip range

D1 x L mm

3,2 x 8

1,0 - 5,0

Part no. 671 0018

Quantity per box P 1.000

3,2 x 9,5

2,0 - 6,5

671 0026

3,2 x 11

3,0 - 8,0

671 0034

4,0

4 x 10

1,5 - 6,5

671 0077

P 500

Hole Ø: 4,1 mm

4 x 13

4,5 - 9,0

671 0085

4 x 17

8,5 - 13,0

671 0093

4,8

4,8 x 10

1,5 - 6,5

671 0131

P 500

Hole Ø: 4,9 mm

4,8 x 15

6,0 - 11,0

671 0158

4,8 x 17

8,5 - 13,0

671 0166

6,4 x 15

2,0 - 8,0

671 0263

P 250

6,4 Hole Ø: 6,5 mm

6,4 x 20

5,0 - 13,0

671 0285

6,4 x 25

10,0 - 18,0

671 0294

P 200

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 41.

The experts in blind riveting

PolyGrip ® blind rivets steel/steel large ﬂange

Rivet body

Grip range

D1 x L mm

3,2 x 8

1,0 - 5,0

671 0042

P 1.000

3,2 x 9,5

2,0 - 6,5

671 0050

3,2 x 11

3,0 - 8,0

671 0069

4.0 K 12

4 x 10

1,5 - 6,5

671 0107

P 500

4 x 13

4,5 - 9,0

671 0115

Hole Ø: 4.1 mm

4 x 17

8,5 - 13,0

671 0123

3.2 K 9.5 Hole Ø: 3.3 mm

Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

PolyGrip ® blind rivets Part no.

Quantity per box

4.8 K 16

4,8 x 10

1,5 - 6,5

671 0174

P 250

4,8 x 15

6,0 - 11,0

671 0182

Hole Ø: 4.9 mm

4,8 x 17

8,5 - 13,0

671 0190

Monel® Standard

Rivet body

Grip range

4,8

4,8 x 10

1,0 - 6,5

679 0001

B 500

Hole Ø: 4,9 mm

4,8 x 15

5,0 - 10,0

679 0002

4,8 x 17

8,0 - 12,0

679 0003

D1 x L mm

Rivet body: Nickel-copper-alloy Mandrel: Stainless steel A2 - no. 1.4541

Part no.

Quantity per box

Material surcharge will be added at a daily rate.

chart shear and tensile strength

A2 stainless steel standard (Dome head) Rivet body: Stainless steel A2 no. 1.4567 Mandrel: Stainless steel A2 no. 1.4541

PolyGrip® alu/steel and alu/stainless steel

3.2 Hole Ø: 3.3 mm

Rivet body

Grip range

D1 x L mm

Part no.

Quantity per box

3,2 x 8

1,0 - 5,0

673 0019

P 1.000

3,2 x 9,5

2,0 - 6,0

673 0027

3,2 x 11

3,0 - 8,0

673 0035

4.0

4 x 10

1,0 - 6,5

673 1007

P 500

Hole Ø: 4.1 mm

4 x 13

3,0 - 8,0

673 1015

Rivet Ø mm

(Dome head) Rivet body: stainless steel A4 no. 1.4578 Mandrel: stainless steel A4 no. 1.4571

(kp)

Mandrel Ø

(kp)

Max. head Ø mm standard

720

(73)

1.050

(107)

1,8

6,5

9,5

1.060

(108)

1.680

(171)

2,3

8,0

12,0

4,8

1.500

(163)

2.300

(231)

2,7

9,5

16,0

6,4

2.800

(285)

4.000

(405)

3,65

13,0

Mandrel Ø

Max. head Ø mm Large flange

4 x 17

7,0 - 11,0

673 1023

PolyGrip® steel/steel

4.8

1,0 - 6,5

673 2032

P 500

Rivet Ø

Hole Ø: 4.9 mm

4,8 x 15

5,0 - 10,0

673 2059

4,8 x 17

8,0 - 12,0

673 2067

6.4

6,4 x 13

2,0 - 6,5

673 3057

Hole Ø: 6.5 mm

6,4 x 15

3,5 - 8,5

673 3034

6,4 x 20

7,0 - 12,5

673 3061

Shear strength

(kp)

Max. head Ø mm standard

3,2

1.200

(122)

1.600

(163)

2,1

6,5

9,5

P 250

4,0

1.650

(168)

2.400

(245)

2,6

8,0

12,0

4,8

2.400

(245)

3.200

(326)

3,2

9,5

16,0

P 200

6,4

4.900

(499)

6.200

(632)

4,25

13,0

Mandrel Ø mm

Max. head Ø mm

(kp)

Tensile strength N

PolyGrip® stainless steel A2 N

Tensile strength (kp)

3,2

1.450

(148)

2.300

(235)

2,2

6,5

4,0

2.650

(271)

3.600

(367)

2,7

8,0

4,8

4.000

(408)

5.000

(510)

3,2

9,5

6,4

7.800

(795)

8.800

(897)

4,25

13,0

Mandrel Ø mm

Max. head Ø mm

D1 x L mm

3,2 x 11

3,0 - 8,0

678 0035

P 1.000

4 x 10

1,0 - 6,5

678 1007

P 500

3,2

1.450

(148)

2.300

(235)

2,2

6,5

4.8

4,8 x 10

1,0 - 6,5

678 2032

4,0

2.650

(271)

3.600

(367)

2,7

8,0

Hole Ø: 4.9 mm

4,8 x 15

5,0 - 10,0

678 2059

4,8

4.000

(408)

5.000

(510)

3,2

9,5

Mandrel Ø mm

Max. head Ø mm

3,3

9,5

4.0 Hole Ø: 4.1 mm

Quantity per box

Shear strength (kp)

Grip range

3.2

Part no.

Rivet body

Hole Ø: 3.3 mm

Max. head Ø mm Large flange

3,2

Rivet Ø mm

standard

Tensile strength

4,0

4,8 x 10

Material surcharge will be added at a daily rate.

A4 stainless steel

Shear strength

Material surcharge will be added at a daily rate.

PolyGrip® stainless steel A4 Rivet Ø mm

Shear strength (kp)

Tensile strength (kp)

Monel®

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 41.

Rivet Ø mm

4,8

Shear strength (kp)

3.500

(148)

Tensile strength (kp)

4.500

(235)

Test procedure according to DIN EN ISO 14589

The experts in blind riveting

SolarGrip® – the special rivet

SolarGrip® – the special rivet SolarGrip® – The solar fastener

Millions of connections exposed to storms, rain, snow and sunlight on a daily basis are testament to the reliability of GESIPA® SolarGrip® blind rivets, pictured on the left for application cases at IBC Solar.

SolarGrip® – the special rivet for flexible use in solar panel installation

• • • • • •

SolarGrip® – The basic characteristics • Large grip range coverage with a single blind rivet • Wide closing head • Outstanding hole filling capability • Compact closing head • For use with all GESIPA® setting tools

Bildquelle: IBC SOLAR AG

The perfect processing tool, the PowerBird®Solar, can be found on page 85.

IBC SOLAR AG, one of the world‘s leading global photovoltaic systems integrators, is investing in its cooperation with GESIPA®. GESIPA® has developed a blind rivet for the efficient IBC TopFix assembly system that adequately meets the technical requirements, and has produced it in Germany. The advantages are clear: Fast and precise work, as well as tightness against splashing water at the riveting points, result in a durable and safe connection. We recommend using PowerBird® Solar or AccuBird® for quick and easy assembly. IBC Solar and GESIPA®, good connections are unbeatable.

What our client IBC SOLAR says about SolarGrip®: „By offering our IBC TopFix 200 assembly system, we provide our customers with an assembly system for pitched roofs that is approved by the building inspectorate and ensures the highest level of flexibility and quality. IBC TopFix 200 is universally usable on any pitched roof and provides solutions for many different types of roofs.

DIBt approval no. Z-14.1-4 and Z-14.1-537 (for 670 1011 only Z-14.1-537) Matching grip range for many solar applications Ideal for working on trapezoid panel roofs SolarSeal coating for 4,8 mm rivets Riveting of sponge rubber or EPDM washers possible Function documentation available on request at extra cost

Speak to us, we will be happy to advice you!

Specially-designed prefabricated module clamps are used for assembly on trapezoidal sheet metal roofs, which helps to save up to 20% of installation time compared to conventional assembly systems. GESIPA® SolarGrip® rivets ensure quick, easy and safe assembly on the metal sheet. The rivet customised to our system and quality requirements guarantees water tightness, a long service life and the highest economic efficiency, and has proved itself in practice millions of times. SolarGrip is not only used for photovoltaic-related customer products; we also use it for our own systems. Since April 2013, a photovoltaic solar power plant has been generating power for our company‘s headquarters in Bad Staffelstein (see image). As no appropriate roof surfaces were available, we covered our staff car park with carports and fitted them with photovoltaic modules. We used prefabricated clamps with SolarGrip® rivets to fasten them on trapezoidal sheet metal roofs – a quick, safe and high-quality solution by our partner GESIPA®!“

SolarGrip® program

4.8 Hole Ø: 5.1- 5.2 mm

Rivet body

Material

Grip range

Tensile strength

Shear strength

4,8 x 12,0 F K 11,4

Rivet body: Alu AIMg 2.5 (Colour: black) Mandrel: Stainless steel A2 — Nr. 1.4541

3,0 - 5,0

2.300

1.500

672 1013

P 500

4,8 x 15,0 F K 11,4

Rivet body: Alu AIMg 2.5 (blank) Mandrel: Steel, zinc-plated

5,0 - 8,0

2.300

1.500

672 1024

6,4 x 14,0 F K 11,4

Rivet body: Alu AIMg 2.5 (blank) Mandrel: Steel, zinc-plated

3,0 - 8,0

4.000

2.800

670 1011

P 250

6.4 Hole Ø: 6.5 - 6.9 mm

Part no.

Quantity per box

* Material surcharge will be added at a daily rate Ü: According to DIBt certification no. Z-14.1-4 and Z-14.1-537 (for 670 1011 only Z-14.1-537) / CE: ETA certification requested / Corresponding approval documents on www.gesipa.com

All sizes on request – also available in bulk packs

The experts in blind riveting

GESiPA CAP ® – Closed end blind rivets

GESiPA CAP ® – The closed end blind rivet alu/steel standard

GESIPA CAP® – naturally air and watertight

Rivet body: Alu AlMg 5 Mandrel: Steel, phosphate coated Rivet body

Grip range

D1 x L mm

Part no.

Quantity per box

3,2 x 6,5

0,5 - 2,0

610 0016

A 500

Hole Ø: 3.3 mm

3,2 x 8,0

2,0 - 3,5

610 0032

Hole Ø: 4.1 mmm

3,2 x 9,5

3,5 - 5,0

610 0059

3,2 x 10,5

5,0 - 6,5

610 0075

3,2 x 12,5

6,5 - 8,0

610 0091

4 x 8,0

0,5 - 3,5

610 0709

B 500

1,0 - 3,5

610 0350

B 500

Hole Ø: 4.9 mm

4,8 x 9,5

3,5 - 5,0

610 0377

4,8 x 11,0

5,0 - 6,5

610 0393

4,8 x 12,5

6,5 - 8,0

610 0415

4,8 x 14,0

8,0 - 9,5

610 0431

4,8 x 16,0

9,5 - 11,0

610 0873

4,8 x 18,0

11,0 - 13,0

610 0857

4,8 x 21,0

13,0 - 16,0

610 0865

B 250

4 x 12,5

6,5 - 8,0

610 0733

4 x 15,0

8,0 - 11,0

610 0741

Rivet body

Grip range

Rivet body D1 x L mm

Hole Ø: 4.1 mm

4,8 x 8,0

610 0725

Rivet body: Alu AlMg 5 Mandrel: Stainless steel

4.8

610 0717

The above-mentioned technical situations make careful preparation of the application imperative. The hole diameter should be as tight as possible to ensure a flawless function in the application for a long period.

The GESIPA CAP blind rivet – The structure For technical reasons, the rivet mandrel of the GESIPA CAP ® blind rivet must be fixed in the rivet body. However this means that the rivet body can only deform slightly during the setting process. As a result, the cap blind rivet only has marginal hole filling capability. However this is necessary to be able to compensate large bore-hole tolerances.

5,0 - 6,5

The rivet body of the GESIPA CAP ® blind rivet is absolutely air and watertight. Liquids cannot seep through, could however seep around the set rivet, if the setting hole is too large. Therefore great care must be brought to fullfilling the hole tolerances.

Hole Ø: 3.3 mm

Quantity per box

3,5 - 5,0

alu/nirosta standard

Part no.

4 x 9,5

The GESIPA CAP ® blind rivet – Tight connections with care

3.2

Grip range

4 x 11,0

The GESIPA CAP ® blind rivet – A closed end rivet

If the GESIPA CAP ® blind rivet is processed carefully, it forms the basis for a reliably „tight“ connection.

D1 x L mm

3.2

Rivet body

3,2 x 6,5

Grip range

Part no.

Quantity per box

D1 x L mm

mm 0,5 - 2,0

612 2000

A 500

3,2 x 8,0

2,0 - 3,5

612 2019

3,2 x 9,5

3,5 - 5,0

612 2027

3,2 x 10,5

5,0 - 6,5

612 2035

3,2 x 12,5

6,5 - 8,0

612 2043

4 x 8,0

0,5 - 3,5

612 2108

B 500

4 x 9,5

3,5 - 5,0

612 2116

4 x 11,0

5,0 - 6,5

612 2124

4 x 12,5

6,5 - 8,0

612 2132

4.8

Part no.

Quantity per box

4,8 x 8,0

1,0 - 3,5

612 2205

B 500

4,8 x 9,5

3,5 - 5,0

612 2213

4,8 x 11,0

5,0 - 6,5

612 2221

4,8 x 12,5

6,5 - 8,0

612 2248

4,8 x 14,0

8,0 - 9,5

612 2256

4,8 x 16,0

9,5 - 11,0

612 2264

4,8 x 18,0

11,0 - 13,0

612 2272

4,8 x 21,0

13,0 - 16,0

612 2280

B 250

Hole Ø: 4.9 mm

Material surcharge will be added at a daily rate

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 47.

i 44

The experts in blind riveting

GESiPA CAP ® – The closed end blind rivet

A2 stainless steel standard

copper/nirosta standard

Rivet body: Stainless Steel A2 — no. 1.4301 Mandrel: Stainless Steel A1 — no. 1.4021

Rivet body D1 x L mm

Grip range

Part no.

Rivet body: Cu-mat Mandrel: Stainless steel

Quantity per box

Rivet body D1 x L mm

3.2

3,2 x 6,0

0,8 - 2,0

613 0001

A 500

Hole Ø: 3.3 mm

3,2 x 8,0

2,0 - 4,0

613 0002

3,2 x 10,0

4,0 - 6,0

613 0003

3,2 x 12,0

6,0 - 8,0

613 0004

4 x 6,0

0,8 - 1,5

Hole Ø: 4.1 mm

4 x 8,0

1,5 - 3,5

4 x 10,0 4 x 12,0 4 x 16,0

4.8

Grip range

Part no.

Quantity per box

4,8 x 8,0

0,8 - 3,0

613 0031

B 500

4,8 x 10,0

3,0 - 5,0

613 0032

4,8 x 12,0

5,0 - 7,0

613 0033

4,8 x 16,0

7,0 - 11,0

613 0034

613 0011

A 500

4,8 x 20,0

11,0 - 15,0

613 0035

B 250

613 0012

3,5 - 5,5

613 0013

B 500

5,5 - 7,5

613 0014

7,5 - 11,5

613 0015

Hole Ø: 4.9 mm

Rivet body

3,2 Hole Ø: 3,3 mm

Rivet Ø

Rivet body: Cu-mat Mandrel: Steel, lightly oiled Quantity per box

3,2 x 6,0

Hole Ø: 3,3 mm

3,2 x 7,5

1,5 - 3,0

614 1039

3,2 x 9,0

3,0 - 4,5

614 1055

3,2 x 12,0

4,5 - 8,0

614 1071

4 x 9,5

1,0 - 4,5

614 1101

A 500

Hole Ø: 4,1 mm

Part no.

3,2

617 3007

A 500

3,2 x 7,5

1,5 - 3,0

617 3015

3,2 x 9,0

3,0 - 4,5

617 3023

Material surcharge will be added at a daily rate

Shear strength

CAP®-A2 stainless steel

Tensile strength

Max. head Ø mm

Rivet Ø

Rivet body D1 x L mm

614 1012

A 500

Grip range

Part no.

Quantity per box

4,8

4,8 x 11,5

Hole Ø: 4,9 mm

4,8 x 13,0

6,5 - 8,0

614 1241

4,8 x 15,0

8,0 - 9,5

614 1268

3,5 - 6,5

614 1233

B 500

The experts in blind riveting

Shear strength

Tensile strength

(kp)

6,5

3,2

1.900

(194)

2.400

(245)

1,9

Max. Head Ø mm

(kp)

1.050

(107)

1.250

(127)

1,7

4,0

1.550

(158)

2.100

(214)

2,2

8,5

4,0

2.900

(296)

3.700

(377)

2,3

8,5

4,8

2.400

(245)

3.500

(356)

2,7

10,0

4,8

4.300

(439)

5.400

(551)

2,9

10,0

Shear strength

3,2

1.000

(102)

4,0

1.500

4,8

2.100

(kp)

Tensile strength N

6,5

Test procedure according to DIN EN ISO 14589

Mandrel Ø

Max. head Ø mm

(kp)

1.400

(143)

1,7

6,0

(153)

2.200

(224)

2,2

8,0

(214)

3.100

(316)

2,7

9,5

The experts in blind riveting

(kp)

Mandrel Ø

(kp)

Mandrel Ø

CAP® copper/steel and CAP® copper/stainless steel

mm 0,5 - 1,5

3,2

Rivet Ø D1 x L mm

D1 x L mm 3,2 x 6,0

Quantity per box

CAP® alu/steel and CAP alu/stainless steel

copper/steel standard Grip range

Part no.

chart shear and tensile strength

Material surcharge will be added at a daily rate

Rivet body

Grip range

Coloured blind rivets

Coloured blind rivets Painted blind rivets alu/steel standard*

Coloured blind rivets, visually appealing with additionnal corrosion protection

GESIPA® blind rivets are also available in colour to match the application. To guarantee the best possible durability the hollow rivets are painted using a two-component epoxy resin paint in a stow enamelling process. In addition to the visual benefits, the painted blind rivet also has added protection against corrosion. Aluminium blind rivets are best suited for this procedure. In the long-term they achieve the desired visual effect when joining coloured parts.

(Dome head)

Rivet body: Alu, painted AlMg 3 Mandrel: Steel, zinc-plated Colour

Rivet body D1 x L in mm

GESIPA blind rivets are available in the standard RAL colours.

Quantity per box

3x6

black

9005

0,5 - 3,5

630 0049

A 500

Hole Ø: 3.1 mm

3x6

white

9010

0,5 - 3,5

630 4680

3x8

black

9005

3,5 - 5,0

630 0057

3x8

white

9010

3,5 - 5,0

630 0065

4x6

black

9005

0,5 - 3,0

630 0073

Hole Ø: 4.1 mm

4x6

white

9010

0,5 - 3,0

630 4699

4x6

brown

8014

0,5 - 3,0

630 0243

4x8

black

9005

3,0 - 5,0

630 0251

4x8

white

9010

3,0 - 5,0

630 0278

4x8

brown

8014

3,0 - 5,0

630 0286

4 x 10

black

9005

5,0 - 6,5

630 0294

4 x 10

white

9010

5,0 - 6,5

630 0510

4 x 10

brown

8014

5,0 - 6,5

630 0537

4 x 12

black

9005

6,5 - 8,5

630 0553

B 500

4 x 12

white

9010

6,5 - 8,5

630 0588

4 x 12

brown

8014

6,5 - 8,5

630 0618

4 x 16

white

9010

10,5 - 12,5

630 4702

5 x 10

black

9005

1,5 - 6,0

630 0626

Hole Ø: 5.1 mm

5 x 10

white

9010

1,5 - 6,0

630 0634

5 x 12

black

9005

6,0 - 8,0

630 0642

5 x 12

white

9010

6,0 - 8,0

630 0650

* While stocks last!

Anodized blind rivets alu/steel standard Rivet body: Alu, anodised AlMg 3 Mandrel: Steel, zinc-plated

Part no.

Grip range mm

On request, steel blind rivets are also available in RAL colours or even special colours. Another method for colouring blind rivets and for protecting them against corrosion is to anodize them. GESIPA® blind rivets are anodized in a direct current sulphuric acid process. The term Eloxal is used to describe the electrolytic oxidation of aluminium. Eloxal itself is actually colourless. Applying a second coat using metal salts creates the desired light-fast colour. The Eloxal method is more complex but is the most durable process for coloured blind rivets.

RAL no.

Colour

Rivet body D1 x L in mm

4 Hole Ø: 4,1 mm

(Dome head) RAL no.

Grip range mm

Part no.

Quantity per box

4 x 10

schwarz

9005

5,0 - 6,5

630 0677

4 x 12

schwarz

9005

6,5 - 8,5

630 0693

B 500

chart shear and tensile strength Coloured and anodised blind rivets alu/steel and anodised blind rivets alu/nirosta Rivet Ø mm

Shear strength

Tensile strength

(kp)

(71)

900

(kp)

Mandrel Ø mm

Max. head Ø mm

700

(92)

1,8

6,5

1.400

(143)

2.000

(204)

2,1

8,0

2.000

(204)

2.800

(285)

2,7

9,5

Other sizes and colours on request

Test procedure according to DIN EN ISO 14589

The experts in blind riveting

Coloured blind rivets – PolyGrip® in alu/niro

RAL 1015 – Light ivory Rivet body D1 x L mm

Rivet body: Alu AIMg 2,5 Mandrel: Stainless steel A2 — Nr. 1.4541

The range of coloured blind rivets now includes 15 RAL colours in ten different dimensions each. The blind rivets are produced in a wet varnish drum process. The colours are similar to the RAL colours. Slight deviations in colour and changes of colour due to environmental influences, e.g. exposure to UV light, are possible.

3,2

Grip range

Part no.

RAL 5010 – Gentian blue

Quantity per box

Rivet body D1 x L mm

Grip range

0,5 - 5,0

672 0500

A 1000

3,2

3,2 x 9,5

1,5 - 6,5

672 0501

A 1000

3,2 x 11

3,0 - 8,0

672 0502

A 1000

Hole Ø: 3,3 mm

4 x 10

0,5 - 6,5

672 0503

B 500

4 x 10

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0504

B 500

4 x 13

4 x 17

7,0 - 13,0

672 0505

B 500

Hole Ø: 4,1 mm

4 x 17

7,0 - 13,0

4,8

4,8 x 10

0,5 - 6,5

672 0506

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0507

B 500

4,8 x 17

6,5 - 13,0

672 0508

B 500

4,8 x 25

11,0 - 19,5

672 0509

B 250

D1 x L mm

3,2

Grip range

Part no.

672 0545

A 1000

3,2

3,2 x 9,5

1,5 - 6,5

672 0546

A 1000

3,2 x 11

3,0 - 8,0

672 0547

A 1000

Hole Ø: 3,3 mm

0,5 - 6,5

672 0548

B 500

3,5 - 9,5

672 0549

B 500

672 0550

B 500

4,8 x 10

0,5 - 6,5

672 0551

B 500

Hole Ø: 4,9 mm

4,5 - 11,0

672 0552

B 500

4,8 x 17

6,5 - 13,0

672 0553

B 500

4,8 x 25

11,0 - 19,5

672 0554

B 250

Quantity per box

Rivet body D1 x L mm

mm 0,5 - 5,0

672 0515

A 1000

3,2

3,2 x 9,5

1,5 - 6,5

672 0516

A 1000

3,2 x 11

3,0 - 8,0

672 0517

A 1000

Hole Ø: 3,3 mm

4 x 10

0,5 - 6,5

672 0518

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0519

B 500

4 x 17

7,0 - 13,0

672 0520

B 500

Hole Ø: 4,1 mm

3,2 x 8

Grip range

Part no.

Quantity per box

mm 0,5 - 5,0

672 0560

A 1000

3,2 x 9,5

1,5 - 6,5

672 0561

A 1000

3,2 x 11

3,0 - 8,0

672 0562

A 1000

4 x 10

0,5 - 6,5

672 0563

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0564

B 500

4 x 17

7,0 - 13,0

672 0565

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0566

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0567

B 500

4,8 x 17

6,5 - 13,0

672 0568

B 500

4,8 x 25

11,0 - 19,5

672 0569

B 250

RAL 7024 – Graphite grey

Quantity per box

Rivet body D1 x L mm

mm 0,5 - 5,0

Grip range

3,2 x 8

RAL 7022 – Umbra grey

3,2 x 8

Hole Ø: 3,3 mm

D1 x L mm

0,5 - 5,0

4,8 x 15

Rivet body

3,2 x 8

4,8

RAL 1035 – Pearl beige Rivet body

Quantity per box

3,2 x 8

Hole Ø: 3,3 mm

Part no.

RAL 7011 – Iron grey

672 0575

A 1000

3,2 Hole Ø: 3,3 mm

Grip range

Part no.

Quantity per box

3,2 x 8

0,5 - 5,0

672 0590

A 1000

3,2 x 9,5

1,5 - 6,5

672 0591

A 1000

3,2 x 11

3,0 - 8,0

672 0592

A 1000

0,5 - 6,5

672 0593

B 500

3,2 x 9,5

1,5 - 6,5

672 0576

A 1000

3,2 x 11

3,0 - 8,0

672 0577

A 1000

4 x 10

0,5 - 6,5

672 0578

B 500

4 x 10

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0594

B 500

4 x 17

7,0 - 13,0

672 0595

B 500

4 x 13

3,5 - 9,5

672 0579

B 500

4 x 17

7,0 - 13,0

672 0580

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0521

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0581

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0596

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0522

B 500

4,8 x 15

4,5 - 11,0

672 0582

B 500

4,5 - 11,0

672 0597

B 500

6,5 - 13,0

672 0523

B 500

4,8 x 17

6,5 - 13,0

672 0583

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,8 x 17

Hole Ø: 4,9 mm

4,8 x 17

6,5 - 13,0

672 0598

B 500

4,8 x 25

11,0 - 19,5

672 0524

B 250

4,8 x 25

11,0 - 19,5

672 0584

B 250

4,8 x 25

11,0 - 19,5

672 0599

B 250

RAL 3000 – Flame red Rivet body D1 x L mm

3,2 Hole Ø: 3,3 mm

Grip range

Part no.

RAL 8014 – Sepia brown

Quantity per box

Rivet body D1 x L mm

3,2 x 8

0,5 - 5,0

672 0530

A 1000

3,2 x 9,5

1,5 - 6,5

672 0531

A 1000

3,2 x 11

3,0 - 8,0

672 0532

A 1000

4 x 10

0,5 - 6,5

672 0533

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0534

B 500

4 x 17

7,0 - 13,0

672 0535

B 500

3,2 Hole Ø: 3,3 mm

Grip range

Part no.

RAL 9002 – Grey white

Quantity per box

Rivet body D1 x L mm

3,2 x 8

0,5 - 5,0

672 0605

A 1000

3,2 x 9,5

1,5 - 6,5

672 0606

A 1000

3,2 x 11

3,0 - 8,0

672 0607

A 1000

4 x 10

0,5 - 6,5

672 0608

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0609

B 500

4 x 17

7,0 - 13,0

672 0610

B 500

3,2 Hole Ø: 3,3 mm

Grip range

Part no.

Quantity per box

3,2 x 8

0,5 - 5,0

672 0620

A 1000

3,2 x 9,5

1,5 - 6,5

672 0621

A 1000

3,2 x 11

3,0 - 8,0

672 0622

A 1000

4 x 10

0,5 - 6,5

672 0623

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0624

B 500

4 x 17

7,0 - 13,0

672 0625

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0536

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0611

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0626

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0537

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0612

B 500

4,8 x 15

4,5 - 11,0

672 0627

B 500

4,8 x 17

6,5 - 13,0

672 0613

B 500

Hole Ø: 4,9 mm

4,8 x 17

6,5 - 13,0

672 0628

B 500

4,8 x 25

11,0 - 19,5

672 0614

B 250

4,8 x 25

11,0 - 19,5

672 0629

B 250

4,8 x 17

6,5 - 13,0

672 0538

B 500

4,8 x 25

11,0 - 19,5

672 0539

B 250

Material surcharge will be added at a daily rate

The experts in blind riveting

Special blind rivets

Coloured blind rivets – PolyGrip® in alu/niro RAL 9003 – Signal white Rivet body D1 x L mm

3,2

Grip range

Quantity per box

D1 x L mm

672 0635

A 1000

3,2

1,5 - 6,5

672 0636

A 1000

3,0 - 8,0

672 0637

A 1000

Hole Ø: 3,3 mm

4 x 10

0,5 - 6,5

672 0638

B 500

4 x 13

3,5 - 9,5

672 0639

B 500

4 x 17

7,0 - 13,0

672 0640

B 500

0,5 - 5,0

3,2 x 9,5 3,2 x 11

4 Hole Ø: 4,1 mm

4,8

4,8 x 10

0,5 - 6,5

672 09641

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0642

B 500

4,8 x 17

6,5 - 13,0

672 0643

B 500

4,8 x 25

11,0 - 19,5

672 0644

B 250

Rivet body

3,2 x 8

Hole Ø: 3,3 mm

Part no.

RAL 9005 – Jet black

D1 x L mm

3,2 Hole Ø: 3,3 mm

4 Hole Ø: 4,1 mm

Grip range

Part no.

0,5 - 5,0

672 0665

A 1000

1,5 - 6,5

672 0666

A 1000

3,2 x 11

3,0 - 8,0

672 0667

A 1000

4 x 10

0,5 - 6,5

672 0668

B 500

4 x 13

3,5 - 9,5

672 0669

B 500

4 x 17

7,0 - 13,0

672 0670

B 500

mm 672 0650

A 1000

3,2 x 9,5

1,5 - 6,5

672 0651

A 1000

3,2 x 11

3,0 - 8,0

672 0652

A 1000

4 x 10

0,5 - 6,5

672 0653

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0654

B 500

4 x 17

7,0 - 13,0

672 0655

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0656

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0657

B 500

4,8 x 17

6,5 - 13,0

672 0658

B 500

4,8 x 25

11,0 - 19,5

672 0659

B 250

Rivet body D1 x L mm

3,2 Hole Ø: 3,3 mm

Grip range

Part no.

Quantity per box

3,2 x 8

0,5 - 5,0

672 0680

A 1000

3,2 x 9,5

1,5 - 6,5

672 0681

A 1000

3,2 x 11

3,0 - 8,0

672 0682

A 1000

4 x 10

0,5 - 6,5

672 0683

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0684

B 500

4 x 17

7,0 - 13,0

672 0685

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0671

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0686

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0672

B 500

4,8 x 15

4,5 - 11,0

672 0687

B 500

4,8 x 17

6,5 - 13,0

672 0673

B 500

Hole Ø: 4,9 mm

4,8 x 17

6,5 - 13,0

672 0688

B 500

4,8 x 25

11,0 - 19,5

672 0674

B 250

4,8 x 25

11,0 - 19,5

672 0689

B 250

RAL 9010 – Pure white Rivet body D1 x L mm

3,2 Hole Ø: 3,3 mm

4 Hole Ø: 4,1 mm

Grip range

Part no.

RAL 9011 – Grapite black

Quantity per box

Rivet body D1 x L mm

3,2 x 8

0,5 - 5,0

672 0695

A 1000

3,2 x 9,5

1,5 - 6,5

672 0696

A 1000

3,2 x 11

3,0 - 8,0

672 0697

A 1000

4 x 10

0,5 - 6,5

672 0698

B 500

4 x 13

3,5 - 9,5

672 0699

B 500

4 x 17

7,0 - 13,0

672 0700

B 500

3,2 Hole Ø: 3,3 mm

Grip range

Part no.

Quantity per box

3,2 x 8

0,5 - 5,0

672 0710

A 1000

3,2 x 9,5

1,5 - 6,5

672 0711

A 1000

3,2 x 11

3,0 - 8,0

672 0712

A 1000

4 x 10

0,5 - 6,5

672 0713

B 500

Hole Ø: 4,1 mm

4 x 13

3,5 - 9,5

672 0714

B 500

4 x 17

7,0 - 13,0

672 0715

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0701

B 500

4,8

4,8 x 10

0,5 - 6,5

672 0716

B 500

Hole Ø: 4,9 mm

4,8 x 15

4,5 - 11,0

672 0702

B 500

4,8 x 15

4,5 - 11,0

672 0717

B 500

4,8 x 17

6,5 - 13,0

672 0703

B 500

Hole Ø: 4,9 mm

4,8 x 17

6,5 - 13,0

672 0718

B 500

4,8 x 25

11,0 - 19,5

672 0704

B 250

4,8 x 25

11,0 - 19,5

672 0719

B 250

Material surcharge will be added at a daily rate

Blind rivets for dedicated tasks

RAL 9007 – Grey aluminium

3,2 x 8

Quantity per box

0,5 - 5,0

Quantity per box

3,2 x 9,5

Part no.

3,2 x 8

RAL 9006 – White aluminium Rivet body

Grip range

The experts in blind riveting

There are numerous applications that require the use of special blind rivets. For this reason GESIPA® has come up with some variations to meet these requirements. Grooved blind rivets are suitable for riveting pocket holes in soft materials. They are used in the furniture industry, for interior construction, in the wood and plastics processing industry, in car body construction and lots more. Important: Before processing grooved blind rivets, the bore-hole diameter must be determined in trials and the minimim bore-hole depth must be observed. Peel blind rivets are required if soft or porous parts such as wood, hard-fibre, fibreglass or plasterboards need to be joined together. In the setting process, the rivet mandrel falls out of the rivet body, and on the closing head side the rivet mandrel splits the rivet shaft into four parts. These then grip into the material. Typical application fields are the assembly of plastic and wooden elements, caravan constructions and the attachment of interior panels.

The blind rivet connection itself is a permanent connection. However to attach further detachable parts, GESIPA® has the threaded blind rivet in its range. The threaded blind rivet has a stud bolt with an M5 or M6 outer thread to which other parts can be attached using an additional nut. The GESIPA® blind rivet stud range is listed on page 175 for parts that need greater clamping forces.

The GESIPA®-clamp profile blind rivet are excellently suited to comply with defined clearances when mounting parts or to set stoppers in rails. Accordingly, this special rivet is also used in the white goods and furniture industry. Plastic rivets are free from corrosion, do not conduct electricity and do not damage varnished surfaces. They can be processed quickly and easily using GESIPA® manual blind rivet tools and automated riveting tools. The plastic blind rivets can be found in many trade sectors and their versatility makes them an interesting choice for a wide range of application possibilities.

i The experts in blind riveting

Special blind rivets

Grooved alu/steel standard

Peel alu/steel standard

Rivet body: Alu AlMg 3 Mandrel: Steel, zinc-plated Rivet body D1 x L mm

3,2 Hole Ø:

3,2 x 10

Part no.

max. thickness of material to be fixed mm

A 500

630 3552

4x8

630 3595

A 500

4 x 12

630 3633

B 500

4 x 16

630 3676

Hole Ø: 4,3 mm

Rivet body D1 x L mm

630 3536

Quantity per box

3,2 x 16

Rivet body: Alu AlMg 3 Mandrel: Steel, zinc-plated

(Dome head) Part no.

max. thickness of material to be fixed mm

Rivet body D1 x L mm

Quantity per box

4,8

4,8 x 10

630 3757

B 500

Hole Ø: 5,1 mm

4,8 x 14

630 3773

B 250

4,8 x 18

630 3560

4,8 x 20

630 3811

4,8 x 25

630 3870

3.2 Hole Ø: 3.6 mm

4 Hole Ø: 4.4 mm

Threaded steel/steel Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated Thread Hole Ø: 3.1 mm G x l mm

Rivet body

Grip range

D1 x L

Part no.

Quantity per box

Thread Hole Ø: 4,1 mm G x l mm

Rivet body

Grip range

Part no.

3x6

0,5 - 3,0

638 0018

A 250

M 6 x 10

4x5

1,0 - 2,0

638 0131

A 250

M 5 x 15

3x9

3,0 - 6,0

638 0034

M 6 x 15

4x8

2,0 - 5,0

638 0158

Plastic standard Rivet body: Polyamide, PA 6.6 Mandrel: Polyamide, PA 6.6 Rivet body D1 x L

4 Hole Ø: 4.1 mm

Part no.

Quantity per box

0,5 - 5,0

640 0019

B 500

4 x 12

5,0 - 9,0

640 0035

5x8 5 x 12

0,5 - 5,0 5,0 - 9,0

Rivet body D1 x L

4x8

5 Hole Ø: 5.1 mm

(Dome head)

max. thickness of material to be fixed mm

640 0116 640 0132

6 Hole Ø: 6.1 mm

max. thickness of material to be fixed mm

Part no.

3,2 4 4,8

6x8

0,5 - 5,0

640 0213

B 250

6 x 12

5,0 - 9,0

640 0256

720 1.400 1.800

(73) (143) (184)

2.000 2.700

4.8

4,8 x 10

2,5 - 5,0

646 0208

Hole Ø: 5.2 mm

4,8 x 12

4,5 - 7,0

646 0127

4,8 x 14

6,5 - 9,0

646 0135

B 250

B 500

3,2 x 12

4,5 - 7,0

646 0240

6,5 - 11,0

646 0267

4,8 x 16

8,5 - 10,0

646 0143

9,5 - 12,0

646 0186

4x8

1,0 - 3,0

646 0003

A 500

4,8 x 18

4 x 10

2,5 - 5,0

646 0216

B 500

4,8 x 20

11,5 - 14,0

646 0151

4,8 x 25

13,5 - 19,0

646 0275

Part no.

Quantity per box

4 x 12

4,5 - 6,5

646 0038

4 x 14

6,0 - 8,0

646 0046

4 x 16

7,5 - 10,0

646 0054

4 x 18

9,0 - 12,0

646 0062

4 x 20

11,5 - 14,0

646 0070

Rivet body

Grip range

Hole Ø: 3,1 mm

ØxL mm

in mm

3x5

1,0 - 2,5

620 0012

3x7

2,5 - 4,5

3x5

1,0 - 2,5

Part no.

Quantity per box

Profile type

Rivet body

Grip range

Hole Ø: 3,1 mm

ØxL mm

in mm

4x7

1,0 - 4,0

620 0233

B 500

A 500

620 0039

4x7

1,0 - 4,0

620 0276

620 0055

A 500

4x7

1,0 - 4,0

620 0314

4x7

1,0 - 4,0

620 0330

3x7

2,5 - 4,5

620 0071

3x5

1,0 - 2,5

620 0098

A 500

Peel alu/steel Rivet Ø mm

Profile clinching alu/steel

Shear strength

Tensile strength

Mandrel Ø

Max. head Ø mm

(kp)

800

(81)

950

(97)

1,95

6,5

1.400

(143)

2.000

(204)

2,1

8,0

4,8

2.000

(204)

2.700

(275)

2,7

9,5

Rivet Ø mm

Shear strength N

(kp)

Mandrel Ø mm

450

(46)

1,8

850

(87)

2,1

Test procedure according to DIN EN ISO 14589

Tensile strength N (kp) 950

Quantity per box

3,2 x 16

Profile type

3,2

Threaded steel/steel (kp)

Part no.

chart shear and tensile strength

B 500

Grooved alu/steel Shear strength

A 500

max. Dicke

Quantity per box

chart shear and tensile strength

Rivet Ø mm

646 0232

Rivet

Rivet body: Alu, RoHS compliant Mandrel: Steel, zinc-plated

M 5 x 10

2,5 - 5,0

Quantity per box

Profile clinching rivets alu/steel

Quantity per box

D1 x L mm

3,2 x 10

Part no.

Grip range mm

Mandrel Ø mm

Rivet Ø mm

Shear

Plastic

strength N (kp)

Mandrel Ø mm

Rivet Ø mm

strength N (kp)

Shear

Mandrel Ø mm

(97)

1,95

(204)

2,1

1.100 (112)

1,95

180 (18)

2,5

2,7

2.000 (204)

2,5

290 (30)

3,0

440 (45)

3,5

(275)

The experts in blind riveting

G-Bulb® blind rivets

G-Bulb® – high strength blind rivets Rivet body D1 x L mm

G-Bulb® – high strength blind rivets – in carbon steel and stainless steel

i G-Bulb® blind rivet

In combination with the patented function crimping on the rivet body, the G-Bulb® provides tight and sealed joints in a large variation of hole sizes. The G-Bulb rivet generates a large closing head which transfers high strain and clamping load to the application. With a mandrel breakload of max. 16 kN, the G-Bulb® rivets can be installed with standard tooling ®

4,8 x 10

1,5 - 3,5

681 2037

B 500

Hole Ø: 5.0 - 5.2 mm

4,8 x 13

3,5 - 6,0

681 2045

4,8 x 15

6,0 - 8,0

681 2064

6.4

6,4 x 13

2,0 - 4,5

681 3014

B 250

Hole Ø: 6.7 - 6.9 mm

6,4 x 17

4,5 - 7,0

681 3027

6,4 x 20

7,0 - 10,5

681 3048

B 200

6,4 x 23

10,5 - 13,0

681 3052

B 150

6,4 x 25

13,0 - 15,5

681 3064

Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

coming soon

3.2

further dimensions and surface treatments on request

(Dome head)

Rivet body: Stainless steel A2 —no. 1.4567 Mandrel: Stainless steel A2 —no. 1.4541

coming soon

Main features • • • • • • •

Excellent hole ﬁlling capability High clamping force Excellent tensile strength through large closing head Excellent shear strength through mandrel locking Processing with standard setting tools Process control compatible with the TAURUS® C RoHS compliant

3.2

Rivet body D1 x L mm

Grip range mm

3,2 x 8

1,5 - 3,0

Part no.

683 0002

Materials Rivet body: Steel, zinc plated CrVI-free, or stainless steel A2 no. 1.4567, Mandrel: Steel, zinc plated CrVI-free, or stainless steel A2 no. 1.4541 Other surface treatments on request

Grip range

D1 x L mm

3,2 x 8

1,5 - 3,0

Part no.

681 1065

Quantity per box

B 500

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

4,8

4,8 x 10

1,5 - 3,5

683 2030

B 500

Hole Ø: 5,0 - 5,2 mm

4,8 x 13

3,5 - 5,5

683 2040

4,8 x 15

5,5 - 7,5

683 2068

6,4

6,4 x 13

2,0 - 4,0

683 3015

B 250

Hole Ø: 6,7 - 6,9 mm

6,4 x 15

4,0 - 6,0

683 3020

3,2 x 10

3,0 - 5,0

683 0005

3,2 x 12

5,0 - 7,0

683 0040

3,2 x 14

7,0 - 9,0

683 0060

4 x 10

3,0 - 5,0

683 1011

B 500

Hole Ø: 4.1 - 4.2 mm

4 x 12

5,0 - 7,0

683 1030

6,4 x 17

6,0 - 8,0

683 3028

4 x 14

7,0 - 9,0

683 1040

6,4 x 20

8,0 - 10,5

683 3039

B 200

4 x 16

9,0 - 11,0

683 1050

6,4 x 23

10,5 - 12,5

683 3042

B 150

6,4 x 25

12,5 - 14,5

683 3056

B 150

Hole Ø: 3.3 - 3.4 mm

Material surcharge will be added at a daily rate

Rivet body

Dome head

Quantity per box

4.8

further dimensions and surface treatments on request

chart shear and tensile strength G-Bulb steel/steel RivetØ

G-Bulb A2 stainless steel

Shear strength N (kp)

Tensile strength N kp)

4 x L*

2.600

(271)

2.750

(280)

~2,6

8,0

4xL

3.200

(327)

3.400

(550)

~2,7

8,0

4,8 x 10

3.600

(367)

3.500

(357)

3,2

9,5

4,8 x 10

4.400

(431)

5.400

(550)

3,2

9,5

4,8 x 13

4.000

(408)

3.500

(357)

3,2

9,5

4,8 x 13

4.550

(446)

5.400

(550)

3,2

9,5

4,8 x 15

5.600

(571)

3.500

(357)

3,2

9,5

4,8 x 15

4.700

(461)

5.400

(550)

3,2

9,5

B 1.000

6,4 x 13

8.500

(867)

8.000

(816)

4,25

13,0

6,4 x 13

8.000

(816)

8.800

(897)

4,25

13,0

Steel/steel

Part no.

A2 stainless steel

The setting process

GESIPA® has developed a new range of high strength structural blind rivets called G-Bulb® with diameters of 4.8 and 6.4mm in steel and A2 stainless steel, to fit grip ranges from 1.5 up to 15.5 mm. The G-Bulb® rivet features a wide grip range, together with high shear and tensile strengths generated by the rivet function, the formation of a large closing head and the mechanical lock of the rest mandrel in the rivet body.

Grip range mm

Quantity per box

Mandrel Ø mm

Max. head Ø mm

RivetØ mm

Shear strength N (kp)

Tensile strength N kp)

Mandrel Ø mm

Max. head Ø mm

3,2 x 10

3,0 - 5,0

681 1068

6,4 x 17

10.000

(1.019)

8.000

(816)

4,25

13,0

3,2 x 12

681 1067

6,4 x 15

10.000

(1.019)

8.800

(897)

4,25

13,0

5,0 - 7,0

6,4 x 20

11.000

(1.120)

8.000

(816)

4,25

13,0

3,2 x 14

10.000

(1.019)

8.800

(897)

4,25

13,0

7,0 - 9,0

681 1066

6,4 x 17

6,4 x 23

11.000

(1.120)

8.000

(816)

4,25

13,0

4 x 10

681 1063

6,4 x 20

11.000

(1.120)

8.800

(897)

4,25

13,0

3,0 - 5,0

B 500

6,4 x 25

11.000

(1.120)

8.000

(816)

4,25

13,0

(1.120)

8.800

(897)

4,25

13,0

5,0 - 7,0

681 1064

11.000

Hole Ø: 4.1 - 4.2 mm

4 x 12

6,4 x 23

4 x 14

681 1061

6,4 x 25

11.000

(1.120)

8.800

(897)

4,25

13,0

7,0 - 9,0

4 x 16

9,0 - 11,0

681 1062

Hole Ø: 3.3 - 3.4 mm

The experts in blind riveting

* L = any length Test procedure according to DIN EN ISO 14589

The experts in blind riveting

MEGA GRiP ® blind rivets

MEGA GRiP ® structure blind rivets alu/alu (Dome head)

GESIPA -MEGA GRIP – High strength blind rivets with large grip range and optimal cost effectiveness ®

4.8

Rivet body: AIMg 5 Mandrel: Alu-Leg.

Hole Ø: 4.9 - 5.2 mm

6.4

Hole Ø: 6.6 - 6.9 mm

steel/steel (Dome head) Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

MEGA GRIP blind rivets — Perfect efficiency

MEGA GRIP blind rivets — Standard or special production?

The GESIPA MEGA GRIP is a high strength structure blind rivet with a very large grip range. The variable grip range allows efficient use and, owing to the merging of up to five blind rivet lengths into one MEGA GRIP® dimension, reduces the handling costs.

The GESIPA MEGA GRIP is available in a flat round head or recessed head form and comes in the material combinations alu/alu or steel/steel as standard. Supplied in large or small packages, the MEGA GRIP® is always available in the quantity required. We can supply special dimensions on request.

MEGA GRIP® blind rivets — The setting process During the setting process, the hollow mandrel head presses the rivet body with great force against the rivet hole. The radial deformation here ensures that an above-average, large clamping area is covered. The stable position of the rivet mandrel throughout the entire setting process guarantees compliance with the high shear force through double locking. The excellent hole filling capability also protect ideally against splashwater.

• •

Grip range

D1 x L mm

Part no. small pack

Quantity per box

1,6 - 6,4

RV69006-4

663 0014

5.000

663 3015

B500

4,8 x 14,0

1,6 - 11,1

RV69006-7

663 0022

3.000

663 3023

B250

6,4 x 14,1

2,0 - 9,5

RV69008-6

663 0111

2.000

663 3112

B200

6,4 x 20,5

2,0 - 15,9

RV6900-810XG

663 0146

1.500

663 3147

B100

Part no. bulk pack

Quantity per box

Rivet body

Grip range

D1 x L mm

Typ

Part no. small pack

Quantity per box

4,8 x 10,0

1,6 - 6,4

RV69776-4

664 0028

5.000

664 3029

B500

4,8 x 14,0

1,6 - 11,1

RV69776-7

664 0036

3.000

664 3037

B250

6.4

6,4 x 14,1

2,0 - 9,5

RV69778-6

664 0117

2.000

664 3118

B200

6,4 x 20,5

2,0 - 15,9

RV6977-810XG

664 0133

1.500

664 3134

B100

Quantity per box

Part no. small pack

Quantity per box

steel/steel Countersunk Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

Perfectly splash proof Efficient use with large grip range coverage High shear strength due to double rest mandrel locking Outstanding hole filling capability Flush removal on the setting head without sharp edges.

4.8

Hole Ø: 4.9 - 5.2 mm

Rivet body

Grip range

D1 x L mm

Hole Ø: 6.6 - 6.9 mm

Typ

Part no. bulk pack

4,8 x 10,0

2,6 - 6,4

RV61776-5

664 2004

3.500

664 3005

B250

4,8 x 14,0

5,5 - 11,1

RV61776-8

664 2012

2.500

664 3013

B250

6,4 x 15,8

3,0 - 11,1

RV61778-7

664 2101

2.000

664 3102

B200

6.4

Caution: Use special tools/nosepieces for MEGA GRIP ® blind rivets! chart shear and tensile strength

Rivet Ø

MEGA GRIP ® steel/steel

Shear strength

Tensile strength

The experts in blind riveting

Mandrel Ø mm

Max.

Rivet Ø

Shear strength

head Ø mm

4,8

3.330

(340)

2.400

(245)

2,95

9,2

4,8

6.850

6,4

5.910

(600)

4.450

(450)

3,9

12,4

6,4

12.500

(kp)

Test procedure according to DIN EN ISO 14589

Quantity per box

Part no. bulk pack

4,8 x 10,0

MEGA GRIP ® alu/alu

Please note that to achieve the best possible values from the GESIPA®-MEGA GRIP®, use of special tools/nosepieces is required.

Typ

Hole Ø: 4.9 - 5.2 mm

Hole Ø: 6.6 - 6.9 mm

The advantages • • •

4.8

Rivet body

The experts in blind riveting

(kp)

Tensile strength

Mandrel Ø mm

Max.

(kp)

head Ø mm

(700)

4.500

(460)

2,95

9,2

(1.275)

8.200

(835)

3,9

12,4

MEGA GRIP ® blind rivets are available in small packs, too! 59

GESiPA® BULB-TiTE ® blind rivets

GESiPA®-BULB-TiTE ® blind rivets

Strong in demanding applications requiring perfect clamp force and weatherproofness

BULB-TITE® blind rivets – Multi-Grip

BULB-TITE® blind rivets – The advantages

GESIPA®-BULB-TITE® rivets cover larger clamping ranges. Less dimensions are required thereby reducing handling and warehouse costs.

• • • • •

BULB-TITE® blind rivets – Application areas

Large grip range Vibration-proof Use on straight and curved application parts Waterproof with neoprene sealing washer Large distirbution of the grip force over a large surface

Fassades, shipbuilding, containers, truck and passenger busses production, trailers, trapezoidal sheet metal roof

BULB-TiTE® alu/alu Rivet body: Alu AlMg 5 Mandrel: Alu AlCuMg1

Originally designed for the construction industry, the GESIPA®-BULB-TITE® rivets have proven their worth in many other application fields thanks to their multifunctional properties. The majority of the BULB-TITE® program has been approved by the „Deutsches Institut für Bautechnik“ in Berlin thereby guaranteeing extra security when used in steel constructions or on facades.

BULB-TITE® blind rivets – Powerful wherever used Thanks to the shear zone overlap of the BULB-TITE rivet mandrel in the application, permanent and very high shear forces can be achieved. ®

BULB-TITE® blind rivets – Weather resistance The use of a special nosepiece when processing the BULB-TITE®-rivet locks the mandrel into the sealing part on the setting head side to prevent dirt and/or damp penetrating the application. The sealing washer, which is available as an optional accesory, offers added protection against wet and damp below the closing head.

BULB-TITE® blind rivets – Excellent clamping force

Rivet body

Grip range

D1 x L mm

Typ

Part no. bulk pack

Quantity per box

Part no. small pack

Quantity per box

The three large pressure plates distribute the clamping forces evenly across a large area of the surface so that even soft, thin, supple or brittle materials can be riveted safely without destroying or damaging the surface.

4 x 20,3

1,5 - 6,4

RV 6604-5-4

660 0018

3.500

660 3019

B 250

Hole Ø: 4.1 - 4.2 mm

4 x 25,1

6,4 - 12,7

RV 6604-5-8

660 0026

660 3027

with EPDM seal disc

4 x 20,3

1,5 - 6,4

RV 6604-5-4 W

660 0514

660 3515

BULB-TITE® blind rivets – Complex applications

5.2

5,2 x 17,5

1,3 - 4,8

RV 6604-6-3

660 0115

3.000

660 3116

B 250

Hole Ø: 5.3 - 5.5 mm

5,2 x 19,1

1,6 - 6,4

RV 6604-6-4

660 0123

660 3124

5,2 x 22,2

4,7 - 9,5

RV 6604-6-6

660 0131

660 3132

5,2 x 25,4

7,9 - 12,7

RV 6604-6-8

660 0158

660 3159

BULB-TITE®- rivets also guarantee a safe function where other rivets have already given up. The three plates of the closing head adapt and form to fit even curved application surfaces so that safe riveting is possible even on pipes, beads and other unusually formed applications. with EPDM seal disc

5,2 x 28,6

11,1 - 15,9

RV 6604-6-10

660 0166

2.000

660 3167

B 200

5,2 x 31,8

14,3 - 19,1

RV 6604-6-12

660 0174

660 3175

B 200

5,2 x 34,9

17,4 - 22,2

RV 6604-6-14

660 0184

1.500

660 3185

B 150

5,2 x 38,1

20,6 - 25,4

RV 6604-6-16

660 0196

660 3197

5,2 x 41,3

23,8 - 28,6

RV 6604-6-18

660 0199

660 3198

5,2 x 17,5

0,5 - 4,8

RV 6604-6-3 W

660 0603

3.000

660 3604

B 250

5,2 x 19,1

1,6 - 6,4

RV 6604-6-4 W

660 0611

660 3612

5,2 x 22,2

4,7 - 9,5

RV 6604-6-6 W

660 0638

660 3639

5,2 x 25,4

7,9 - 12,7

RV 6604-6-8 W

660 0646

660 3647

5,2 x 28,6

11,1 - 15,9

RV 6604-6-10 W

660 0654

2.000

660 3655

B 200

5,2 x 31,8

14,3 - 19,1

RV 6604-6-12 W

660 0662

660 3663

5,2 x 34,9

17,4 - 22,2

RV 6604-6-14 W

660 0673

1.500

660 3674

B 150

5,2 x 38,1

20,6 - 25,4

RV 6604-6-16 W

660 0684

660 3685

5,2 x 41,3

23,8 - 28,6

RV 6604-6-18 W

660 0695

660 3696

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 64.

The experts in blind riveting

GESiPA® BULB-TiTE ® blind rivets Rivet body D1 x L mm

6.3

6,3 x 20,2

Hole Ø: 6.4 - 6.6 mm

with EPDM seal disc

Grip range

Typ

Part no. bulk pack

Quantity per box

GESiPA®-BULB-TiTE ® blind rivets Part no. small pack

Quantity per box

1,6 - 6,4

RV 6604-8-4

660 0212

2.000

660 3211

B 200 "

steel/steel Round head Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated

6,3 x 23,4

3,2 - 9,5

RV 6604-8-6

660 0220

660 3221

6,3 x 26,5

6,4 - 12,7

RV 6604-8-8

660 0239

660 3238

6,3 x 29,7

9,5 - 15,9

RV 6604-8-10

660 0247

1.500

660 3246

B 150

6,3 x 20,2

1,6 - 6,4

RV 6604-8-4 W

660 0700

2.000

660 3701

B 200

6,3 x 23,4

3,2 - 9,5

RV 6604-8-6 W

660 0719

660 3718

6.3

6,3 x 20,2

1,0 - 6,4

RV6676-8-4

661 0013

1.500

661 3014

B 100

6,3 x 26,5

6,4 - 12,7

RV 6604-8-8 W

660 0727

660 3726

Hole Ø: 6.4 - 6.6 mm

6,3 x 23,4

3,2 - 9,5

RV6676-8-6

661 0021

661 3022

6,3 x 29,7

9,5 - 15,9

RV 6604-8-10 W

660 0735

1.500

660 3734

B 150

7,7 x 27,7

1,0 - 9,5

RV 6603-9-6

660 0301

1.000

660 3302

B 100

Rivet body

Grip range

D1 x L mm

Type

Part no. bulk pack

Quantity per box

Part no. small pack

Quantity per box

7.7 Hole Ø: 7.8 - 8.2 mm

Ü with EPDM seal disc

steel/steel Dome head

Rivet body: Steel Mandrel: Stee 7,7 x 27,7

1,0 - 9,5

RV 6603-9-6 W

660 0808

660 3809

/Ü

alu/alu

D1 x L mm

7,7 - K19 Hole Ø: 7,8 - 8,2 mm

Grip range

Typ

Part no. bulk pack

Quantity per box

Part no. small pack

1,1 - 9,5

RV 6605-9-6 W

660 0905

1.000

660 3904

B 100

7,7 x 34,0

6,4 - 15,9

RV 6605-9-10 W

660 0913

1.000

660 3912

B 100

Type

Part no. bulk pack

Quantity per box

Part no. small pack

Quantity per box

5,2 x 19,1

1,6 - 6,3

RV 6674-06-04

661 0010

A 1.500

661 0100

B 150

5,2 x 22,3

4,8 - 9,5

RV 6674-06-06

661 0011

661 0101

5,2 x 25,4

7,9 - 12,7

RV 6674-06-08

661 0012

661 0102

5,2 x 28,6

11,1 - 15,8

RV 6674-06-10

661 0014

661 0103

5,2 x 31,8

14,3 - 19,0

RV 6674-06-12

661 0015

661 0104

5,2 x 19,1

1,6 - 6,3

RV 6674-06-04 W

661 0016

A 1.500

661 0105

B 150

5,2 x 22,3

4,8 - 9,5

RV 6674-06-06 W

661 0017

661 0106

5,2 x 25,4

7,9 - 12,7

RV 6674-06-08 W

661 0018

661 0107

5,2 x 28,6

11,1 - 15,8

RV 6674-06-10 W

661 0019

661 0108

5,2 x 31,8

14,3 - 19,0

RV 6674-06-12 W

661 0020

661 0109

Quantity per box

7,7 x 27,7

Hole Ø: 5.3 - 5.5 mm

with EPDM seal disc Rivet body

Grip range

D1 x L mm

5.2

Large flange

Rivet body: Alu AlMg 5 Mandrel: Alu AlCuMg1

Rivet body

witht EPDM seal disc

/Ü

monel/stainless steel Round head Rivet body: Monel Mandrel: Stainless steel

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 64.

Rivet body

Grip range

D1 x L mm

Type

Part no. bulk pack

Quantity per box

Part no. small pack

Quantity per box

6.3 Hole Ø: 6.4 - 6.6 mm

6,3 x 20,2

1,0 - 6,4

RV6696-8-4

662 0019

1.500

662 3018

B 100

Material surcharge will be added at a daily rate

Caution: Use special tools/nosepieces for BULB-TITE® blind rivets!

The experts in blind riveting

TRi-FOLD® folding type blind rivets

GESiPA®-BULB-TiTE ® blind rivets

The function

BULB-TiTE blind rivets – Heads ®

The large moulded lashes distribute the exerted clamping force evenly and gently onto the riveted material.

alu/alu Flat head

Round head

The advantages

The following heads are also available on request:

alu/alu

TRI-FOLD® folding type blind rivets – for soft and porous application materials

The GESIPA TRI-FOLD blind rivet forms three press lashes on the closing head side during setting. ®

Also, the large surface of the lashes offer excellent protection against the rivet being pulled through very soft, porous or brittle application parts. Thanks to its special design, the TRI-FOLD® is also able to compensate over-dimensional or irregular drill hole diameters.

alu/alu

Countersunk (82°)

Application areas TRI-FOLD® blind rivets are excellently suited for the automotive field, e.g. for plastic panelling, car body parts and for the interior work inside vehicles, but also for all other applications that are particularly soft, brittle, easily deformed or porous.

chart shear and tensile strength BULB-TITE ® alu/alu Rivet Ø mm

BULB-TITE ® steel/steel

Shear strength (kp)

Tensile strength N (kp)

Mandrel Ø mm

Rivet Ø mm

Shear strength (kp)

Tensile strength N (kp)

Mandrel Ø mm

2.000

(210)

1.050

(110)

2,4

5,2

3.890

(396)

2.890

(294)

3,0

5,2

2.700

(284)

1.950

(198)

2,9

6,3

5.550

(565)

4.200

(428)

3,9

6,3

4.200

(500)

2.500

(305)

3,9

7,7

6.650

(680)

4.850

(500)

4,5

Test procedure according to DIN EN ISO 14589

alu/alu Dome head Rivet body: Alu AIMg 5 Mandrel: Alu AIMg 5

Rivet body D1 x L

Grip range mm

Type

Part no.

Quantity per box

4.1

4,1 x 14,5

1,0 - 3,0

GAMD52ATF

666 0002

B 500

Hole Ø: 4.2 mm

4,1 x 19,5

1,0 - 6,3

GAMD54ATF

666 0010

4.8 Hole Ø: 4.9 mm

BULB-TITE blind rivets are available in small packs, too! ®

4,1 x 21,1

1,0 - 9,5

GAMD56ATF

666 0029

4,1 x 24,3

3,2 - 12,7

GAMD58ATF

666 0037

4,8 x 19,0

1,6 - 6,3

GAMD64ATF

666 0045

B 250

4,8 x 22,2

4,7 - 9,5

GAMD66ATF

666 0053

4,8 x 25,4

7,9 - 12,7

GAMD68ATF

666 0061

4,8 x 28,5

11,1 - 15,9

GAMD610ATF

666 0088

4,8 x 31,7

14,2 - 19,0

GAMD612ATF

666 0096

A 100

chart shear and tensile strength

BULB-TITE® blind rivets of all head types (except countersunk) are optionally available with washer, too.

TRI-FOLD® alu/alu Rivet Ø mm

Shear strength

Tensile strength

(kp)

4,1

650

(66)

4,8

1.100

(112)

850 1.400

(kp)

Mandrel Ø mm

Max. head Ø mm

(87)

2,4

8,2

(143)

2,9

10,1

Test procedure according to DIN EN ISO 14589

The experts in blind riveting

Blind rivet setting Blind rivet setting

» Leading in technology » Experience

» Own production

Blind rivet hand tools

S. 70

NTS

NTX

NTX-F

HN2

Flipper®

SN2

Battery powered blind rivet setting tools

S. 76

AccuBird®

PowerBird®

PowerBird® Solar

PowerBird® Gold Edition

PowerBird® Pro Gold Edition

Hydro-pneumatic blind rivet setting tools

S. 96

PH 1 TAURUS® 1

TAURUS® 2

TAURUS® 5

TAURUS® 6

TAURUS® 3

PH 2

PH 2-VK

PH Axial

PH 2000

TAURUS® 4

TAURUS® 1 Speed Rivet

TAUREX® 1 bis 6

GAV 8000

GAV HF

TAURUS® Axial eco

TAURUS® Axial

TAURUS® Axial compact

TAUREX® Axial

Lockbolt setting tools

S. 146

TAURUS® 5 compact SRB

TAURUS® 3 SRB

PowerBird® SRB 4,8

PowerBird® SRB 6,4 The experts in blind riveting

TAURUS® 4 SRB with angle head 90° The experts in blind riveting

What rivets what?

Tools

Blind rivet Ø mm 2,4

3,0

3,2

4,0

6,0

6,4

8,0

Tools

10,0

Energy

4,8

5,0

NTS

NTX / NTX F

NTS

G-Bulb®

PolyGrip® 3.2

4.0

4.8

6.4

4.8

MEGA GRIP®*

BULB-TITE®* TRI-FOLD®

4,1

6.4

Flipper

SN2

HN2

HN2 BT

AccuBird®

PowerBird®

6,4 A S

X at 7,7

PowerBird® Gold Edition

6,6 A S

X at 7,7

PowerBird® Pro Gold Edition

6,6 A S

X at 7,7

PowerBird® Solar

6,4 A S

X at 7,7

PH1

PH1 VAS

PH2

PH2 VAS

PH2 VK

PH Axial

PH 2000

PH 2000 BT

TAURUS 1

TAURUS 2

TAURUS 3

TAURUS 4

TAURUS 5

TAURUS 6

TAUREX 1

TAUREX 2

TAUREX 3

TAUREX 4

TAURUS® 1 TAURUS® 2 TAURUS® 3 TAURUS® 4 TAURUS® 5

X X

P P

TAURUS® 6

TAUREX 1

TAUREX 2

TAUREX 3

TAUREX 4

Tools

Energy

TAURUS 1 Speed Rivet

AS AS A Speed rivets Ø mm 2,4

3,0

3,2

4,0

4,8

5,0

6,0

6,4

8,0

10,0

H: Handtool B: Battery-powered tool P: Hydro-pneumatic tool

The experts in blind riveting

4,8

SN2

Energy

What rivets what?

The experts in blind riveting

SE with X

X X to 6,3 A S

AS A A AS

X: Special accessories required *: A special nosepiece is always required when setting MEGA GRIP® blind rivets and BULB-TITE® blind rivets

A: Alu S: Steel E: Stainless Steel Blue box: Riveting all materials (ASE) is possible. If there are exceptions you will find the letters directly in the box.

Blind rivet hand tools

NTX

Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Technical data Weight: Total length: Stroke:

Part no. 705 0011 GESIPA® blind rivet hand tools – Easy to use, wellproven and good!

NTS

(with self opening spring)

Part no. 703 0010

480 g 275 mm 8 mm

Accessories Nosepieces: 10/18, 10/24, 10/27 and 10/32 1 maintenance wrench, operating instructions with spare parts list Advantages • Body casing in high-quality die cast aluminium • Body head made of forged steel • Narrow head for difficult to access rivet locations • Opening spring for automatic ejection of the mandrel • Ergonomic handles

NTX-F

(with self opening spring)

Part no. 705 0054

575 g 260 mm 8 mm

Accessories Nosepieces:10/24, 10/27 and 10/32 1 maintenance wrench, operating instructions with spare parts list Advantages • Opening spring for automatic ejection of the mandrel • Body casing in high-quality die cast aluminium • Body head made of chrome-vanadium steel, forged • Steel inserts on all bearing points subject to wear • Intermediate lever system reduces the force required and dampens the tear-off effect • Narrow head for difficult to access rivet locations • Ergonomic handles • Simple maintenance – fast jaw change

Part no. 705 2057

Nosepiece assignment for NTS, NTX and NTX-F can be found on page 75.

The experts in blind riveting

Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Technical data Weight: Total length: Stroke:

Jaws (2-parts) For NTS, NTX, NTX-F and Flipper®

Accessories Nosepieces:10/18, 10/24 and 10/32 1 maintenance wrench, operating instructions with spare parts list Advantages • Body casing in high-quality die cast aluminium • Body head made of chrome-vanadium steel, forged • Steel inserts on all bearing points subject to wear • Intermediate lever system reduces the force required and dampens the tear-off effect • Narrow pliers head for difficult to access rivet locations • Ergonomic slip handles • Simple maintenance – fast jaw change

Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Technical data Weight: Total length: Stroke:

575 g 260 mm 8 mm

The experts in blind riveting

Flipper

Blind rivet hand tools

Blind rivet hand tools – sortiment

Flipper®

Riveting kit

Part no. 701 0001

Contents Blind rivet hand tool NTX and 12 blind rivet sizes, 1 maintenance wrench. Weight: approx. 3.75 kg Dimensions: 340 x 205 x 40 mm

Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Technical data Weight: Total length: Total stroke: Single action stroke:

Part no. 754 0027 750 g 212 mm 16,2 mm 1,8 mm

Junior riveting kit

Nosepieces/accessories Nosepieces:10/18, 10/24 and 10/29 1 maintenance wrench (on magazine) Operating instructions with spare parts list Advantages • The force increases when the handle is closed. This is made use of via the special arrangement of the lever when setting blind rivets: ergonomic design • The required manual force is reduced by around 40 percent if actuated several times. • Actuation lever with an opening spring for easy single-handed operation • Jaw mechanism with spring reset for safe and automatic mandrel ejection • Rivet mandrel collection container can be clipped to the body casing and is easy to empty • Larger device lift: a benefit when handling extra long blind rivets • Sturdy body casing in high-quality die cast aluminium • Sturdy actuation lever made of tempered steel • Link pin on anti-twist bearings • Ergonomic lever positions and handle design

i 72

Incl.12 blind rivet sizes Alu/steel 3,0 x 8,0 mm (VE 80) Alu/steel 3,0 x10,0 mm (VE 80) Alu/steel 3,0 x12,0 mm (VE 70) Alu/steel 4,0 x 5,0 mm (VE 80) Alu/steel 4,0 x 6,0 mm (VE 80) Alu/steel 4,0 x 8,0 mm (VE 70) Alu/steel 4,0 x10,0 mm (VE 60) Alu/steel 4,0 x12,0 mm (VE 60) Copper/steel 3,0 x 6,0 mm (VE 90) Copper/steel 4,0 x 6,0 mm (VE 70) Alu/steel 3,0 x 5,0 mm (VE 100) Alu/steel 3,0 x 7,0 mm (VE 100)

Contents Blind rivet hand tool NTX and 5 blind rivet sizes, 1 maintenance wrench. Weight: approx. 2.5 kg Dimensions: 275 x 145 x 40 mm

Incl. 5 blind rivet sizes Alu/steel 3,0 x 6,0 mm (VE 90) Alu/steel 3,0 x 8,0 mm (VE 60) Alu/steel 4,0 x 6,0 mm (VE 60) Alu/steel 4,0 x10,0 mm (VE 50) Steel/steel 3,0 x 6,0 mm (VE 90)

Part no. 754 1023

Now also available as Junior riveting kit PolyGrip® (Art.-Nr. 754 1024) with the sizes 3,2 x 8, 4 x10, 4 x17, 4,8 x 10 and 4,8 x 17.

Flipper ® box Contents Blind rivet hand tool Flipper® and 3 PolyGrip® blind rivet sizes, in a lightweight plastic carrying case. Weight: approx. 0.9 kg Dimensions: 220 x 200 x 40 mm

Conversion kit for plastic blind rivets:

Part no. 701 3000

Nosepiece assignment for Flipper® can be found on page 75.

Incl. 3 blind rivet sizes PolyGrip® Alu/steel 3,2 x 8,0 mm (VE 100) PolyGrip® Alu/steel 4,0 x 10,0 mm (VE 100) PolyGrip® Alu/steel 4,8 x 10,0 mm (VE 50)

Mini pack refills can be found on page 205.

Part no. 701 0002

The experts in blind riveting

Lever riveting tools

Lazy tong riveting tool Working range Blind rivets from 3.0 up to 6.4 mm Ø all materials

SN 2

HN 2

Part no. 713 0015

Working range Blind rivets from 3.0 to 6.4 mm Ø all materials, except PolyGrip® blind rivets with 6.4 mm Ø made of stainless steel and G-Bulb® blind rivets Technical data Weight: Total length: Stroke:

1.85 kg 570 mm 10 mm

Accessories Nosepieces: 16/29, 16/32, 16/36, 16/40 and 16/45 Spent mandrel container Maintenance instructions with spare parts list

HN 2-BT

Part no. 713 0023 Also for 7.7mm Ø

(only for BULB-TITE®)

Part no. 710 2151

Part no. 712 0028

Jaws (3 parts) Part no. 725 1613

1.85 kg 570 mm 10 mm

Accessories Nosepieces: 16/26 BT, 16/32 BT, 16/42 BT and 16/48 BT Spent mandrel container Maintenance instructions with spare parts list Jaws (3 parts): HN 2 BT

Nosepiece assignment for manual, lazy tongue and lever rivet devices

Part no. 715 1527

• • • •

Fixed casing lever and ergonomic handle design: simple and easy handling Actuation lever: repeated re-engagement very easy, even on workpiece; highly beneficial for oversized blind rivets Gear rack: supported on a brass plate; smooth running Rivet mandrel collection tank: swivel-mounted to the casing; can be emptied easily and safely

The experts in blind riveting

Article numbers for nosepieces

Rivet material

NTS, NTX, NTX-F, Flipper®

SN2

HN2

HN2-BT

Alu

10/18

—

3,2

CAP-Alu, CAP-Cu

10/18

—

3 und 3,2

Alu, Cu, Steel, Stainless steel, Stinox, Alu, PG-Alu, PG-Steel

10/24

17/24

16/24

—

Alu, Cu

10/24

17/24

16/24

Steel, CAP-Alu, CAP-Cu, Alu, PG-Alu

10/27

17/27

16/27

Stainless steel, Stinox, PG-Steel

10/29

17/29

16/29

—

4,8

CAP-Alu, CAP-Cu

10/29

17/29

16/29

5 und 4,8

Alu, PG-Alu

10/32

17/29

5 und 4,8

Steel, Alu

—

5 und 4,8

Stainless steel, Stinox, PG-Steel

Article

Part no.

10/18

705 1182

10/24

705 1247

10/27

705 1271

10/29

705 1298

10/32

705 1328

—

16/18

717 1196

—

16/24

717 1234

16/27

717 1277

16/29

717 1293

—

16/32

717 1323

16/29

—

16/36

717 1366

17/32

16/32

—

16/40

717 1390

—

17/36

16/36

—

16/45

717 1455

Alu

—

17/36

16/36

—

16/26 BT

717 1471

Steel

—

17/40

16/40

—

16/32 BT

717 1498

6,4

Alu, PG-Alu

—

17/40

16/40

—

16/42 BT

717 1501

6,4

Steel, Alu

—

17/45

16/45

—

16/48 BT

717 1528

2,4

Nosepieces and performance see page 75.

Advantages • Pliers casing in high-quality die cast aluminium, its sturdy design protects it against soiling • Link pin on anti-twist bearings and with inner axial protection, wear-proof and smooth running • Tooth segment transmission with favourable lever arm arrangement reduces the force required and dampens the tear-off effect

Advantages • Pliers casing and handle in high-quality die cast aluminium • Shear system in high strength steel, galvanised • Moulded handle — double bearing • Narrow casing for difficult to access rivets • Enclosed pliers casing prevents soiling • Favourable lever arm arrangement with 4-joint slide block bearing — reduced effort

Working range Blind rivets up to 7.7 mm Ø all materials Technical data Weight: Total length: Stroke:

1.93 kg 310 mm 810 mm 10.5 mm

Accessories Nosepieces for Ø 3.2 mm, 4.0 mm, 4.8 mm, 6.0 mm and 6.4 mm, 1 maintenance wrench, Operating instructions with spare parts list

Rivet

Jaws (3 parts)

Technical data Weight: Length when closed: Length when opened: Stroke:

all BULB-TITE®

—

16/26 BT

5,2

all BULB-TITE®

—

16/32 BT

6,3

all BULB-TITE®

—

16/42 BT

7,7

all BULB-TITE®

—

16/48 BT

The experts in blind riveting

Nosepiece assignment data apply to DIN and GESIPA® blind rivets.

The Bird family – From the inventor of the cableand hose-free blind rivet setting tools

The Bird family

MADE IN GERMANY

Die Bird fami The cable- and tubeless riveting tool series for professional and versative use in trade and industry

The Bird family

Wiring

The Bird family includes the rechargeable blind rivet setting devices AccuBird® and PowerBird® and the rechargeable blind rivet nut setting device FireBird®. The development of this device series for professional use by specialists and industrial users made GESIPA® the inventor of the cable-free and hose-free blind rivet setting technology. In 2012 the first of the devices, the AccuBird®, celebrated its twentieth birthday. The maintenance-friendly Bird device series thanks its enormous success to the following benefits.

Only two large cables each with a cross-section of 4 mm² are used

Production

Practical aspects

• •

•

Made in Germany GESIPA® developement, market launch and further developement since 1992 (AccuBird®), 1996 (PowerBird®), 1995 (FireBird®)

Packaging AccuBird®, PowerBird® and FireBird® are supplied in a metal carrying case (34.5 x 26.5 x 9 cm) the versions of PowerBird® Solar, PowerBird® Gold Edition and PowerBird® Pro Gold Edition in a high quality plastic carrying case (43.7 x 37.9 x 13.0 cm)

Casing and accessories • • •

Exchange for nosepieces and wrench for the AccuBird® and PowerBird® on the device, for the FireBird® in the spent mandrel container The spent mandrel container, has an approx. volume of 190 cm³, which means it does not need to be emptied frequently Accessories and special models have been continuously expanded since the market launch

With Li-Ion energy • • • •

• • •

No memory effect High energy yield through high voltage and low weight for easy and fast operation Extremely low self discharge Battery shape allows the tool to be stored standing on its battery

Exchange nosepieces and wrench always included in the tool Compact, shockproof tool housing Spent mandrel evacuation into the mandrel container through backfilling and forwards through the nosepiece by gravity Fatigue-free working through well balanced weight repartition and ergonomic grip

Mechanics, control system and battery • • •

Reliable connection of the mechanics and control system Cast control system is water and dust-tight User-friendly pluggable rechargeable battery

2Ac0cuYBiEArdRS ®

The experts in blind riveting

AccuBird ®

intelligent energy

As part of the implementation of Directive 2006/66/EC of the European Community on the withdrawal of NiCd batteries, GESIPA® decided in favour of the Lithium-Ion technology as a mobile power source for battery powered setting tools. GESIPA® switched over to the new technology two years ago.

The well-proven blind rivet setting tools with Li-Ionen energy

2A0ccuYBEiArdRS ®

AccuBird® with battery 14,4 V / 1,3 Ah and charger, in carrying case

Li-Ion batteries

Part no. 725 0037

A comparison of the battery output

AccuBird® with two batteries 14,4 V / 1,3 Ah and charger, in carrying case

The GESIPA® battery-powered setting tools AccuBird® and FireBird® are equipped as standard with a 1.3 Ah Li-Ion battery. The GESIPA® PowerBird® is supplied with a 2.6 Ah Li-Ion battery.

Part no. 725 0019

The powerful 2.6 Ah battery is also optionally available as a special accessory for the AccuBird® and FireBird®. Older tools can of course also be operated with the new Li-Ion batteries. Due to the different charging principle used in the Li-Ion technology, the charging unit must also be replaced when switching over to Li-Ion batteries; the proven charging units for NiCd batteries are however still available.

AccuBird® – Production •

Developed and produced in Germany since 1992 by the inventor of the battery blind rivet setting tool

Reliability Charging technology A special, intelligent circuit in the GESIPA® Li-Ion batteries protects against deep discharging, and ensures that the last setting cycle can be completed, before the battery signals its empty condition by switching off. The empty battery is ready for use again after a charging time of only about one hour. The new GESIPA® Li-Ion charging units are of course also available for the alternating voltages of 110 VAC and 230 VAC.

The most important advantages of Li-Ion technology • • • • • • • •

Currently the most efficient mobile power supply Low weight High energy storage capacity (90-110 Wh/kg) Long storage capability due to low self-discharging No memory- or lazy-battery effect – low maintenance requirement Constant output voltage over the complete discharge period Large number of loading cycles Long service life

• • • •

Electronic control No mechanical switching components Electronic temperature and overload protection High reliability through low loss power transmission via a highly efficient ball screw drive

Freedom Cablefree tool for flexible operation in installation jobs and industry production

The experts in blind riveting

• • • •

The experts in blind riveting

10.000 N setting force High pulling force for safe setting of blind rivets up to 5 mm diameter in all materials High yield per battery charge Large 20 mm stroke

Versatility Blind rivets up to 5 mm Ø all materials. BULB-TITE® blind rivets 4 mm, 5,2 mm and 6,3 mm Ø alu and steel

High speed •

VIDEO

High performance

High speed of operation through automatic resetting of the jaw mechanism immediately after each setting process

With Li-Ion energy •

Choice of 1.3 Ah and 2.6 Ah Li-Ion batteries

AccuBird® – Rechargeable 14.4 volt riveting tool with Li-ion battery – Accessories

Working range Blind rivets up to 5 mm Ø all materials. BULB-TITE® blind rivets 4, 5.2 and 6.3 mm Ø alu and steel.

Nosepiece – power per battery charge

Charger 14,4 V Li-Ion Part no. 725 1134

Nosepieces 17/24, 17/27, 17/29 and 17/32 Technical data Weight: Stroke: Drive: Traction power:

2.0 kg with battery 20 mm DC motor 10,000 N

Technical data Input voltage: Output voltage: Recharging time: Weight:

230 V / 50 Hz 14.4 V DC 50 to 100 minutes (battery depending) 0.6 kg

Battery 14,4 V/1,3 Ah (Li-Ion) Part no. 725 1045

Rivet Ø in mm

Material

2.4

Special accessory: Retaining nosepiece Part no.

Part no. 725 1049 Weight: 0.5 kg available as special accessory

Inserted rivet remains in any position Rivets may be set with only one hand Safer working

spring power

Nose-

pc/ battery charge

piece

Alu

1.500

17/18*

725 2075

3.2

CAP-Alu, CAP-Cu

1.000

17/18*

725 2075

3 und 3.2

Alu

800

17/24

725 1583

3 und 3.2

Steel

800

17/24

725 1583

3 und 3.2

Stainless steel

800

17/24

725 1583

Alu

800

17/24

725 1583

Steel

700

17/27

725 2040

17/18 R

725 4078

17/29 R

725 4108

17/24 R

725 4086

17/32 R*

725 4116

17/27 R

725 4094

17/36 R*

725 4124

•

Stainless steel

640

17/29

725 2059

4.8 und 5

Alu

550

17/29

725 2059

4.8 und 5

Steel

420

17/32

725 2067

4.8 und 5

Stainless steel

320

17/36*

725 2083

Alu

240

17/36*

725 2083

Weight: 0,35 kg

Power battery14,4 V/2,6 Ah (Li-Ion)

•

approx.

BULB-TITE® rivet Ø in mm

Material

Alu

5,2

approx.

Nosepiece

Part no.

1.000

17/26 BT*

725 2202

Alu

800

17/32 BT*

725 2210

6.3

Alu

600

17/42 BT*

725 2229

6.3

Steel

300

17/42 BT*

725 2229

pc/battery charge

•

Retaining nosepiece

Part no.

Retaining nosepiece

Part no.

*also for PowerBird®

One-piece, slim extension unit for setting rivets in deep positions and with difficult access approx. 117 mm, Ø 22,5 mm

Part no. 725 1056 approx. 167 mm, Ø 22,5 mm

Part no. 725 1057 * available a special accessory Special design nosepieces are available on request Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

AccuBird® with battery14,4 V / 1,3 Ah and charger, in cardboard box

Universal nosepiece — 17 To suit AccuBird®

Part no. 725 0029 AccuBird® with battery14,4 V / 1,3 Ah, in cardboard box

Part no. 725 0010

Part no. 725 1637

Charger 12 V NiCd Part no. 725 1035

Part no. 725 9328 Changeover set (part 50) for BULB-TITE® blind rivets: Part 54 (jaw pusher), Part 55 (jaws) and 3 nosepieces

Part no. 725 9290

AccuBird® with battery14,4 V / 1,3 Ah and charger with spring loaded trigger system in carrying case

Detailed information can be found on page 133.

Part no. 725 0015

Extended spent mandrel container, to suit AccuBird® and PowerBird®

The experts in blind riveting

Jaws (3 parts)

Part no. 725 1613

PowerBird

PowerBird® – Rechargeable 14.4 volt power battery riveting tool with Li-ion battery for even higher performance

PowerBird ® The well-proven blind rivet setting tool with Li-Ion energy and even higher setting performance

Working range Blind rivets from Ø 4.8 mm steel, up to Ø 8 mm alu, up to 6.4 mm all materials, except G-Bulb® Ø 6.4 mm. BULB-TITE® blind rivets up to Ø 7.7 mm, all materials. MEGA GRIP® blind rivets up to Ø 6,4 mm, all materials. Technical data Weight: Stroke: Drive: Traction power:

PowerBird® with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case

Part no. 724 0031

2.2 kg with battery 20 mm DC motor 14,000 N

Nosepieces 17/32, 17/36, 17/40 and 17/45

PowerBird® with two power batteries 14.4 Volt / 2.6 Ah and charger, in carrying case

Charger 14,4 V Li-Ion Part no. 725 1134

Technical data Input voltage: Output voltage: Recharging time: Weight:

230 V / 50 Hz 14,4 V DC 50 to 100 minutes (battery depending) 0.6 kg

Jaws (3 parts)

Part no. 724 0040

Part no. 710 2208

PowerBird with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case, with spring loaded trigger system ®

Battery 14,4 V/1,3 Ah (Li-Ion) Part no. 725 1045 Weight: 0.35 kg available as special accessory

Part no. 724 0160

Power battery 14,4 V/2,6 Ah (Li-Ion) Part no. 725 1049

PowerBird® Innovation As the stronger brother to the well-known AccuBird® the PowerBird® is the powerful extension of the so-called „Bird family“ from GESIPA® able to cope with all structure blind rivets.

Weight: 0.5 kg

PowerBird® – With Li-Ion energy

Practical aspects

2.6 Ah battery, alternatively 1.3 Ah on request

User oriented scope of delivery: metal carrying case with one battery charger, one battery and four nosepieces

PowerBird® – Der Versatility

Economy • • • •

Good price-performance ratio Large working range Short processing times High service life thanks to 2.6 Ah power battery

VIDEO

Charger 12 V NiCd

Blind rivets from 4.8 mm Ø steel, up to 6.4 mm Ø all materials and up to 8 mm alu, except G-Bulb® Ø 6.4 mm. Bulb-tite® blind rivets up to 7.7 mm Ø all materials. Mega Grip® blind rivets up to 6.4 mm Ø all materials.

Part no. 725 1035

i The experts in blind riveting

The experts in blind riveting

PowerBird® – Rechargeable 14.4 volt power battery riveting tool with Li-ion battery for even higher performance Nosepieces – power per battery charge

One-piece, slim extension unit for setting rivets in deep positions One-piece, slim extension unit to approx. 110 mm, Ø 22.5 mm, for setting rivets in deep positions and with difficult access

Part no. 724 2054 One-piece, slim extension unit to approx. 160 mm, Ø 22.5 mm, for setting rivets in deep positions and with difficult acces

Part no. 724 2055

approx. pc/ battery charge

Nosepiece

Part no.

4,8 und 5,0

Steel, Alu

700

17/32

725 2067

4,8 und 5,0

Stainless

560

17/36

725 2083

6,0

Alu

560

17/36

725 2083

6,0

Steel

300

17/40

725 2560

6,4

Alu, PG-Alu

420

17/45

724 3065

6,4

Steel

250

17/45

724 3065

Alu

350

17/45

724 3065

PowerBir Ideal for deep, difficult to access areas in solar applications

Rivet material

Rivet Ø

PowerBird ® Solar

Part no. 724 0041

BULB-TITE® blind rivets Alu

1.000

17/26 BT*

725 2202

5,2

Alu

900

17/32 BT*

725 2210

6,3

Alu

590

17/42 BT*

725 2229

6,3

Steel

310

17/42 BT*

725 2229

6,3

Monel

380

17/42 BT*

725 2229

7,7

Alu

470

17/48 BT*

725 2237

and jaws

715 1527

MEGA GRIP blind rivets

Further dimensions available upon request

Extended spent mandrel container to suit AccuBird® and PowerBird® Part no. 725 9328 Special accessory: Retaining nosepiece • • •

4,0

4,8

Alu

600

17/31 MG*

725 2250

6,4

Alu

420

17/41 MG*

724 3146

4,8

Steel

420

17/31 MG*

725 2250

6,4

Steel

150

17/41 MG*

724 3146

4,8

Stainless steel

420

17/31 MG*

725 2250

6,4

Stainless steel

150

17/41 MG*

724 3146

* available as special accessory

Inserted rivet remains in any position Rivets may be set with only one hand Safer work

Special design nosepieces are available on request Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

Working range Blind rivets from Ø 4.8 mm steel up to 6.4 mm all materials, except G-Bulb® Ø 6.4 mm. BULB-TITE® blind rivets up to Ø 7.7 mm, all materials. MEGA GRIP® blind rivets up to Ø 6.4 mm all materials. Technical data Weight (incl. power battery): Working stroke: Drive: Traction power: Extension unit:

2.42 kg 20 mm DC motor 14,000 N approx.160 mm

Equipment approx. 160 mm extension unit two Li-Ion power batteries 2.6 Ah/14.4 V Quick charger Nosepieces 17/32, 17/36, 17/40, 17/45 and 17/48 BT Plastic carrying case

spring power

Extension unit

Retaining nosepiece

Part no.

Retaining nosepiece

Part no.

17/40 R

725 4125

17/45 R

725 4126

i The experts in blind riveting

The experts in blind riveting

The GESIPA® SolarGrip® blind rivet program can be found on page 42.

PowerBird Gold Edition ®

PowerBird® Gold Edition – The strong one Technical data Traction power: Weight (incl. power battery): Drive: Working stroke:

The exclusive Gold Edition with18,000 N tractionpower

18.000 N

Charger 14,4 V Li-Ion Part no. 725 1134

2.2 kg DC motor 20 mm

Technical data Input voltage: Output voltage: Recharging time:

PowerBird® Gold Edition with a power battery 14,4 Volt / 2,6 Ah and charger in plastic carrying case Part no. 724 0001

Weight:

PowerBird® Gold Edition with spring loaded trigger system with a power battery 14,4 Volt / 2,6 Ah and charger in plastic carrying case

230 V / 50 Hz 14,4 V Gleichstrom 50 to 100 minutes (battery depending) 0,6 kg

Battery 14,4 V/1,3 Ah (Li-Ion) Part no. 725 1045

Part no. 724 0002

Weight: 0,35 kg available as special accessory

Power battery 14,4 V/2,6 Ah (Li-Ion) Part no. 725 1049 The strong one PowerBird®, the all-rounder of the Bird family by GESIPA® with its wide range of application possibilities, is now available in an even stronger version: with a setting force of 18.000 N it can even set GBulb® and PolyGrip® blind rivets up to a diameter of 6.4 mm of all materials.

The practical one • Fatigue-free working through well balanced weight repartition and ergonomic grip • Gravity controlled evacuation of spent mandrels: forward through the nosepiece or backwards into the mandrel container • The immediate and automatic reset after each riveting process saves energy and speeds up the operation • Exchange nosepieces and wrench always included in The all-round talent the tool eliminate work interruptions Blind rivets from Ø 4.8 mm steel to Ø 6.4 mm all materi• Compact, shockproof tool housing for all application als, BULB-TITE® blind rivets up to Ø 7.7 mm, all materials, conditions MEGA GRIP® blind rivets up to Ø 6.6 mm alu and steel, • User oriented scope of delivery: plastic carrying ® G-Bulb blind rivets up to Ø 6.4 mm all materials, Polycase with one battery charger, one battery and four Grip® blind rivet up to Ø 6.4 mm all materials. nosepieces (17/32, 17/36, 17/40, 17/45)

Weight: 0,5 kg

Jaws (3 parts) Part no. 710 2208 One-piece extension unit for setting rivets in deep positions and with difficult access

Charger 12 V NiCd Part no. 725 1035

One-piece, slim extension unit to approx. 117 mm, Ø 22.5 mm

Part no. 724 2054 One-piece, slim extension unit to approx. 167 mm, Ø 22,5 mm

Part no. 724 2055 Extension unit

The experts in blind riveting

PowerBird Gold Edition – Nosepieces allocation

PowerBird® and AccuBird® versions with spring loaded trigger system

Nosepieces – Power per battery charge

The well-proven spring loaded trigger system of the TAURUS® series now as well for AccuBird® and PowerBird®

BULB-TITE®-, PolyGrip®-, G-Bulb®- and standard blind rivets Blind rivet Ø in mm

Material

approx.pc/battery charge

Nosepiece

Part no.

4,8 und 5,0

Steel, alu Stainless steel, Stinox, PG-steel, PG-stainless steel Alu Steel Alu Steel, PG-steel, alu/ alu, stainless steel Alu

700

17/32

725 2067

560

17/36

725 2083

560 300 420

17/36 17/40 17/40

725 2083 725 2560 725 2560

250

17/45

724 3065

350

17/45

724 3065

4,8 und 5,0 6,0 6,0 6,4 6,4 8

This feature ensures that the materials of the riveting application will be pressed together before the rivet is installed, thus avoiding gaps in between. Moreover the operator will be certain that the rivet has reached its end position in the application and that the setting head is in contact with the upper side of the material. The pressing force can be adjusted variably with springs depending on the application.

AccuBird® with spring loaded trigger system

Contact force

Moving steel sleeves

Part no. 725 0015

G-Bulb blind rivets Blind rivet Ø in mm

Material

approx.pc/battery charge

Nosepiece

Part no.

4,8 6,4 4,8

Steel/steel Steel/steel Stainless steel/ stainless steel Stainless steel/ stainless steel

530 390 470

17/32 17/45 17/32

725 2067 724 3065 725 2067

390

17/45

724 3065

PowerBird® with spring loaded trigger sytem with power battery 14,4 Volt / 2,6 Ah and charger, in metal carrying case, Nosepieces 17/32, 17/36, 17/40 and 17/45

The function PowerBird® Solar with spring loaded trigger system with power battery 14,4 Volt/2,6 Ah and charger, in plastic carrying case, Nospieces 17/32, 17/36, 17/40 and 17/45 approx. 160 mm extension unit

BULB-TITE® blind rivets Blind rivet Ø in mm

Material

approx.pc/battery charge

Nosepiece

4,0 5,2 6,3 6,3 6,3 7,7

Alu Alu Alu Steel Monel/stainless steel Alu

1.000 900 590 310 380 470

17/26 BT* 17/32 BT* 17/42 BT* 17/42 BT* 17/42 BT* 17/48 BT* and Jaws*

Part no. 725 725 725 725 725 725 715

Part no. 724 0026

2202 2210 2229 2229 2229 2237 1527

PowerBird® Gold Edition with spring loaded trigger system with power battery 14,4 Volt / 2,6 Ah and charger, in plastic carrying case, Nosepieces 17/32, 17/36, 17/40 and 17/45

Part no. 724 0002

MEGA GRIP® blind rivets Blind rivet Ø in mm

Material

approx.pc/battery charge

Nosepiece

4,8 6,4 4,8 6,4 4,8 6,4

Alu Alu Steel Steel Stainless steel Stainless steel

600 420 420 150 420 150

17/31 MG* 17/41 MG* 17/31 MG* 17/41 MG* 17/31 MG* 17/41 MG*

Part no. 725 724 725 724 725 724

Process-secure blind riveting even of parts with gaps or recoiling elements

Part no. 724 0160

Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

PowerBird® dimension drawing with spring loaded trigger system

2250 3146 2250 3146 2250 3146

The surface contact trigger mechanism is also installed on the trigger button of the device. It only allows the rivet device to be triggered if a settable compressive force on the part is reached. This ensures that the various components of the application are pressed correctly onto each other before the riveting process. In turn, this means that the uncontrolled deformation of the rivet body between the materials is prevented, which would otherwise go undetected. The surface contact force may vary in five steps. It is set by either adding or removing springs. This rules out the possibility of unintentionally adjusting the defined surface contact force. Push buttons are arranged in series in front of the standard trigger button. The rivet process can only be triggered by pressing the yellow trigger button when the spring force has been overcome and the defined surface contact force has been reached.

The pressure trigger is only supplied completely mounted. It cannot be retrofitted.

* Available as special accessory. Special design nosepieces are available on request.

Setting the contact force required for the trigger action

with battery14,4 V /1,3 Ah and charger, in metal carrying case, Nosepieces 17/24, 17/27, 17/29 and 17/32

6,4

Ensuring correct processing of the blind rivets by means of a defined contact pressure

The experts in blind riveting

Angle head 90° compact

for PowerBird® and AccuBird®

The angle head 90° compact now available for AccuBird® and PowerBird®

Extension units

for PowerBird® and AccuBird®

One-piece and multi-piece extension units One-piece extension units For setting rivets in deep positions and with difficult access

Multi-piece extension units For setting rivets in deep positions.

for AccuBird®

Part no. 725 0101

Part no. 725 1056 (50mm) Overall length of head 117 mm

Description Using the angle head 90° compact for PowerBird® and AccuBird® allows to set all types of standard blind rivets up to 5 mm in diameter and aluminium up to 6 mm diameter, depending on the tool type. The minimum edge clearance is 12 mm, the head length is 90 mm. The angle head can be freely fixed in any position around the AccuBird® and PowerBird® tensile axis (360° free rotation). Application The angle head 90° compact is designed for use in tight spaces. Its sturdy design allows it to apply large setting forces when setting blind rivets even in difficult of access work areas with up to10 kN.

Technical data Weight: Stroke: Traction power:

Part no. 725 1057 (100mm) 0,7 kg 20 mm up to10 kN

Accessoires

Overall length of head 167 mm

for PowerBird®

Nosepieces:16/36

Advantages • Realisation of small edge clearances (12 mm) • High setting force in tight installation areas (up to 10 kN) • Large stroke (up to20 mm) • Simple assembly • Compact and robust design • Simple jaws maintenance • Use of standard jaws • Low vibration, even at high breaking force level

The experts in blind riveting

Part no. 724 2054 (50mm) Overall length of head 117 mm Part no. 724 2055 (100mm) Overall length of head 167 mm

The experts in blind riveting

Part no. 725 2293 (100mm) Overall length of head inclusive extension unit: 167 mm for PowerBird® Part no. 724 3278 (100mm) Overall length of head inclusive extension unit: 167 mm for PowerBird® with spring loaded trigger system Part no. 724 2194 (50mm) Part no. 724 3023 (100mm) Overall length of head inclusive extension unit: 117 mm bzw. 167 mm

PowerBird Pro ®

Gold Edition

MADE IN GERMANY

PowerBird® Pro Gold Edition – riveting tool with 20 kN setting force and brushless motor

Available from the middle of 2014

PowerBird® Pro Gold Edition with a sliding battery 18.5 V / 2.1 Ah and a charging unit with plastic case Part no. 730 0002

The new Bird generationwith brushless motor – Reliability for a high run and fast work sequence

Even more powerful The PowerBird® Pro Gold Edition is even more powerful. Thanks to the brushless motor and the setting force of 20,000 N, it is even able to set G-Bulb® and PolyGrip® blind rivets up to Ø 6.4 mm of all materials. In order to set particularly long rivets, the stroke has been increased by 25% to 25 mm. Even faster, almost no wear Because brushes that are susceptible to wear are no longer used, the motor of the PowerBird® Pro Gold Edition has an extremely long service life with almost no wear. The brushless motor for the highest setting rate.

The Bird Pro series

BLDC technology

GESIPA®, which invented battery-powered blind riveting technology, has been producing the Bird series for over twenty years now. To this day, it sets the standard for the battery-powered blind riveting devices market. Not least due to changing customer requirements, the Bird family‘s modular system is updated on a regular basis. GESIPA® has therefore built a new platform that will supplement the current Bird series to meet the highest customer requirements. The PowerBird® Pro Gold Edition is the innovator of this new series.

A BLDC motor is a brushless DC motor that, instead of brushes that are susceptible to wear, uses electrical sensors to detect the rotor‘s position and commutate the stator coil via circuit breakers. A special software in the electronics controls the motor. The advantages of a BLDC motor include high efficiency, long service life, particularly smooth running with a precision ball bearing and a reduction in electrical noise radiation.

Even more ergonomic The unparalleled ergonomics of the tried-and-tested TAURUS® series are now also available on the PowerBird® Pro Gold Edition, guaranteeing fatigue-free work. The all-rounder Blind rivets from Ø 4.8 mm steel to Ø 6.4 mm of all materials, up to Ø 8 mm for aluminium. BULB-TITE® blind rivets up to Ø 7.7 mm, all materials. MEGA GRIP® blind rivets up to Ø 6.4 mm, all materials.

i The experts in blind riveting

The experts in blind riveting

PowerBird® Pro Gold Edition – riveting tool with 20 kN setting force and brushless motor

PowerBird® Pro Gold Edition – riveting tool with 20 kN setting force and brushless motor Accessoires

Technical data Setting force: 20,000 N Weight: 2.0 kg incl. battery Drive: Brushless DC motor (BLDC) Stroke: 25 mm Equipment Nosepieces: 17/32, 17/36, 17/40 and 17/45

Advantages • More powerful and longer-lasting BLDC motor for quick flow of work • 25 mm stroke for long blind rivets • 20 kN setting force for particularly large blind rivets • Variable lighting in the adjusting ring • Increased stability due to larger, non-slip stand surface and lower centre of gravity • Easy-to-grasp housing thanks to Softgrip • New sliding battery • Charging unit with quick-charge function

Sliding battery 18.5 V/2.1 Ah (Li-ion) Part no. 730 1007

Charging unit for 18.5 V Li-ion battery Part no. 730 1008

Weight: 0,4 kg Sold separately as a special accessory

Technical data Input voltage: Output voltage: Charging time: Weight:

Nosepiece assignment

Special accessories: Retaining nosepiece

100 - 240 V / 50 - 60 Hz 21 V DC 45 to 90 minutes (depending on the battery) 0.6 kg

Jaws (3 pieces) Part no. 756 1172

Rivet Ø

Characteristics 2. Sliding battery

The light-emitting diodes precisely aligned to the work piece are integrated into the adjusting ring. There are three possible switch positions: 1. Process-controlled: The diodes remain illuminated after the setting process, which allows a continuous workflow even in bad lighting conditions. 2. Torch function: The diodes remain lit for 10 minutes. 3. Lighting off, saves electricity.

New sliding battery with exact optical and acoustic charging status display prevents unpleasant surprises. The deep sleep function and the electrical feedback of the braking energy extend the battery range − a battery charge lasts for up to 2,000 riveting operations. Additional catching grids prevent falling.

Part no.

4,8 und 5,0

Steel, Alu

17/32

725 2067

4,8 und 5,0

Stainless Steel

17/36

725 2083

6,0

Alu

17/36

725 2083

6,0

Steel

17/40

725 2560

6,4

Alu, PG-Alu

17/45

724 3065

6,4

Steel

17/45

724 3065

Alu

17/45

724 3065

BULB-TITE® blind rivet

3. Charging unit

Nosepiece

1. Lighting

Rivet material

Charging unit with quick-charge function. The battery can be used again after only 45 minutes of charging, and is fully charged after just 90 minutes.

The experts in blind riveting

4,0

Alu

17/26 BT*

725 2202

5,2

Alu

17/32 BT*

725 2210

6,3

Alu

17/42 BT*

725 2229

6,3

Steel

17/42 BT*

725 2229

6,3

Monel

17/42 BT*

725 2229

7,7

Alu

17/48 BT*

725 2237

and jaws

715 1527

• Inserted rivet remains in place in any position • Rivet setting with only one hand • Increased safety while working spring power

Retaining nosepiece

Part no.

Retaining nosepiece

Part no.

17/40 R

725 4125

17/45 R

725 4126

MEGA GRIP® blind rivet 4,8

Alu

17/31 MG*

725 2250

6,4

Alu

17/41 MG*

724 3146

4,8

Steel

17/31 MG*

725 2250

6,4

Steel

17/41 MG*

724 3146

4,8

Stainless Steel

17/31 MG*

725 2250

6,4

Stainless Steel

17/41 MG*

724 3146

The experts in blind riveting

Compatible with additional accessories from other battery-powered blind rivet setting devices. * Available as special accessory. Special nosepieces available on request. The specifications concerning nosepiece assignment apply to DIN and GESIPA® blind rivets.

The TAURUS® series

What makes the TAURUS® tool series so unique The GESIPA® system – a patented jaw system unique throughout the world

The GESIPA® system – The decisive advantages

The TAURUS® tool series is equipped with a high-performance, patented grip mechanism and jaw system:

This system provides decisive advantages for the user:

MADE IN GERMANY

• The pneumatic-hydraulic blind rivet setting series, TAURUS® was celebrating 2012 its 10th anniversary. Since the market introduction of the TAURUS® 2 in the year 2002, the TAURUS® series has managed to convince thousand times over in trade and industry.

Advantages Modular principles for full series •

Widest possible parts commonality – low spare part stocks required and simple maintenance

High setting forces combined with low weight Fast work cycle Optimised stroke for the entire series

Efficiency • •

Little compressed air consumption thanks to dual function: setting the rivets and extracting the spent mandrels use the same air Air suction needed only for vertical downwards riveting. Can be permanently switched-off if not needed.

VIDEO

• •

• • • •

The complete stroke of the tool is used for setting the rivet guaranteeing a reliable setting process. Soiling of the jaw profiles due to abrasive wear is significantly reduced because of lower friction. Since the jaws do not slide along the mandrel, the wear and tear of the jaw profiles is reduced. Lower costs due to longer service life and low requirements regarding maintenance and spare parts needed.

The GESIPA® System – Optimum use of compressed air ensures maximum efficiency

Patented handle mechanism

Power • • •

Work comfort / safety • Rubberised, moulded grip • Balanced center of gravity • Low-vibration and soundproofed • Little activation force required • Spent mandrel container with swivelling air deflector • Overpressure valve for prevention of overload • Very little recoil • Integrated protection feature prevents the ejection of spent mandrels while the spent mandrel container is removed

The three jaws move in separate channels while being under forced control. The jaws are pressed onto the mandrel by using compressed air instead of spring force – the force being ten times higher than usual. Due to the high pressure the jaws immediately cling to the mandrels upon triggering the riveting process, only then the pulling movement starts.

• • • •

With forcibly actuated jaws by pneumatic pressing Very long service lives Safe, non-slip gripping of the rivet mandrel Just one model of jaws for all tools

TAURUS® series

Compressed air is used very often in industrial production because of its flexibility. It does, however, cause relatively high costs and its consumption damages the environment. These disadvantages are more than enough reason for GESIPA® to equip the TAURUS® tool series with a special technique that allows to save compressed air and is unique throughout the world. The compressed air needed for setting the blind rivet is used a second time for ejecting the rivet mandrel. By using the compressed air twice no additional air is required for extracting the spent mandrels whereas other tools need a continous flow of compressed air for this process. In addition, this allows the TAURUS® tool series to operate with extremely low noise emissions.

In two-shift operation and with compressed air costs of approximately € 0.03 per m³ this innovative technique allows savings of up to € 720 per year and tool. A TAURUS® 2 can pay for itself in less than one year.

i The experts in blind riveting

The experts in blind riveting

TAURUS® device series – The modular concept

Versatile accessories complete the range!

Overview of system components

•

The modular concept for the TAURUS® series 1-4 lets the user customise the TAURUS® devices to match his individual requirements. Many identical parts that can be used across all devices reduce the need to stock spare parts and make maintenance easy. This wide range of options provides the user with a high degree of flexibility. Each device in the TAURUS® series 1-4 can be fitted with many different spare parts or refitted according to the application.

TAURUS tool series – A unique modular concept! Reduced spare parts stocking, easy maintenance! ®

• • •

Extension units For easy access to hard-to-reach areas Rivet mandrel evacuation hose For direct disposal Spring loaded trigger system For seamless riveting of the components C-frame for TAURUS® 1-6 For a unique expansion of functionality

Nosepieces

•

TAURUS® system version For use in automatic production lines TAURUS® with blind rivet counters For a complete check of all rivet connections TAURUS® with setting process monitoring For total assurance in terms of quality and reliability of the setting processes TAUREX series 1-6 with external pressure intensifier For more flexibility and improved ergonomics in difficult application cases

different sizes

Extension units

Single-piece (different sizes)

Multi-piece (different sizes)

Rivet mandrel evacuation hose

Spring loaded trigger system

Spent mandrel container adoptable for TAURUS® tools1-4

Blind rivet counters

TAURUS® 1-2

GESIPA-Interface

GRiv-Count

TAURUS® 3-4

PH-2000

GRiv-Amp

Setting process monitoring

The experts in blind riveting

TAURUS TAURUS series ®

TAURUS ® 1

Part no. 756 0001

100

Pneumatic-hydraulic blind rivet setting tools

TAURUS ® 2

TAURUS ® 3

TAURUS ® 4

Part no. 757 0007

Part no. 758 0002

Part no. 759 0001

Working range Sets blind rivets from 2.4 up to 3.2 mm Ø all materials and up to 4 mm Ø alu/steel (max. mandrel dia. 2.5 mm)

Working range Sets blind rivets up to 5 mm Ø all materials and up to 6 mm Ø alu/steel (max. mandrel dia. 3.2 mm)

Working range Sets blind rivets up to 6.4 mm Ø all materials (max. mandrel dia. 4.5 mm)

Working range Sets blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia. 4.5 mm)

Technical data Weight: 1.3 kg Operating air pressure: 5 -7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 1,0 ltr. per rivet Traction power: 4.200 N at 5 bar Stroke: 15 mm

Technical data Weight: 1.6 kg Operating air pressure: 5 -7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 2,3 ltr. per rivet Traction power: 9.000 N at 5 bar Stroke: 18 mm

Technical data Weight: 1.9 kg Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 4.8 ltr. per rivet Traction power: 14.000 N at 5 bar Stroke: 25 mm

Technical data Weight: 2.0 kg Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 4.8 ltr. per rivet Traction power: 20.000 N at 5 bar Stroke: 19 mm

Equipment Nosepieces:17/18, 17/24 and 17/27, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml, 1 oil refill can, operating instructions with spare parts list

Equipment Nosepieces:17/27, 17/29, 17/32 and 17/36, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml,1 oil refill can, operating instructions with spare parts list

Equipment Nosepieces:17/36, 17/40 and 17/45, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml, 1 oil refill can, Operating instructions with spare parts list

The experts in blind riveting

101

TAURUS TAURUS series ®

TAURUS® serie – Accessories Nosepieces TAURUS®1-4 Rivet Ø mm

TAURUS 5 ®

Basic tool Part no. 760 0001

TAURUS 6 ®

Basic tool Part no. 761 0002

Working range Blind rivets above 6,4 mm Ø all materials and lockbolts up to10 mm Ø with corresponding pulling heads

Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:

3.4 kg 5 - 7 bar 6 mm Ø (1/4’’) approx. 6.9 ltr. per rivet 42.000 N at 7 bar 17 mm

Equipment 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list

Rivet material

Equipment 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list

TAURUS® 5 and 6 need to be fitted with nosepieces to match the application. Will be produced on request.

Part no.

2,4

Alu

17/18

725 2075

3,2

CAP-Alu, CAP-Cu

17/18

725 2075

3 und 3,2

Alu, Cu, Steel, Stainless steel, Stinox, PG-Alu, PGSteel, PG-Stainless steel

17/24

725 1583

Alu, Cu, CAP-Alu, CAP-Cu

17/24

725 1583

Steel, Alu, PG-Alu

17/27

725 2040

Stainless steel, Stinox, PG-Steel, PG Stainless steel

17/29

725 2059

4,8 und 5

Alu, CAP-Alu, CAP-CU, PG-Alu

17/29

725 2059

4,8 und 5

Steel, Alu

17/32

725 2067

4,8 und 5

Stainless steel, Stinox, PG-Steel, PG Stainless steel, G-BULB®

17/36

725 2083

Alu

17/36

725 2083

Steel

17/40

725 2560

6,4

Alu

17/40

725 2560

6,4

Steel, Alu, Stainless steel, PG Stainless steel,

17/45

724 3065

17/45

724 3065

Alu

*Extended or special models of nosepieces are available on request. Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

BULB-TiTE ® blind rivets Alu

17/26 BT*

725 2202

5,2

Alu

17/32 BT*

725 2210

6,3

Alu, Steel, Monel

17/42 BT*

725 2229

7,7

Alu

17/48 BT*

725 2237

3.4 kg 5 - 7 bar 6 mm Ø (1/4’’) approx. 6.9 ltr. per rivet 50.000 N at 7 bar 15 mm

Nosepiece

MEGA GRiP ® blind rivets 4,8

Alu, Steel, Stainless steel

17/31 MG*

725 2250

6,4

Alu, Steel, Stainless steel

17/41 MG*

724 3146

Jaws (3 parts) for the full TAURUS® series

Swivel air connector for the full TAURUS® series

Part no. 756 1172

Part no. 756 1023

TAURUS® conversion kit For conversion to the PH 2000 spent mandrel container (description and full offer on page 114). for TAURUS® 1 Part no. 756 1104

Mandrel extraction tube for the full TAURUS® series Part no. 757 1356

for TAURUS® 2 - 4 Part no. 756 1107

102

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103

TAURUS® series – Accessories

Head modules for TAURUS® 5, 6 and TAURUS® 5 compact

One-piece extension units For setting rivets in deep positions and with difficult access

Adaption takes priority The TAURUS® 5 and 6 riveting tools must be adapted to the different kinds of rivets and lockbolts through specific pulling head modules. Head module for 7.8 mm Titgemeyer TIBULB* Part no. 760 0201 Head module for 9.8 mm Huck Magna-Lok®* Part no. 760 0202 Head module for lockbolt 4.8 (3/16“) Huck C6L®* Part no. 760 1070 * partly registered trademarks of TITGEMEYER GmbH & Co. KG or Alcoa Fastening Systems

Head module for lockbolt 6.4 (1/4“) Huck C6L®* Part no. 760 1071 Head module for lockbolt 4.8 (3/16“) Huck Magna-Grip®* Part no. 760 1072 Head module for lockbolt 6.4 (1/4“) Huck Magna-Grip®* Part no. 760 1073

for TAURUS® 1

for TAURUS® 3 and 4

Part no. 756 2013 (50mm) Part no. 756 2015 (100mm) Overall length of head inclusive extension unit: 106 mm bzw. 156 mm

Part no. 758 1021 (50mm) Part no.758 1023 (100mm) Part no. 758 1035 (150mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 206 mm

for TAURUS® 2

Part no. 757 1016 (50mm) Part no. 757 1019 (100mm) Part no. 757 1072 (200mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 256 mm

The system components and accessories System components with part numbers:

Other head modules on request

Extension modules

TAURUS® 1

TAURUS® 2

TAURUS® 3

Standard Tool

756 0001

757 0007

with PH 2000 mandrel container

756 0005

757 0018

with pressure trigger

756 0021 -

Remote controlled version

756 0020

with rivet counter

756 0020

with rivet counter and pressure trigger

756 0004

757 0011

with process control

756 0002

757 0017

for external foot pedal trigger

Allow variable extension of the steel sleeve in 100 mm steps

TAURUS® 5

TAURUS® 6

758 0002

759 0001

760 0001

761 0002

758 0011

759 0007

757 0016

758 0005

759 0002

757 0025

758 0015

757 0008

758 0020

on request

757 0008

758 0020

on request

758 0009

759 0006

758 0006

759 0003

on request

for TAURUS® 1

Art.-Nr. 756 2024

with process control and pressure trigger

756 0010

757 0026

758 0007

759 0004

TAURUS® 2

Art.-Nr. 757 1086

TAUREX with external pressure transducer

764 0001

765 0001

766 0001

767 0001

768 0001

769 0001

TAURUS® 3 & 4 Art.-Nr. 758 1073

TAURUS with C-Frame

on request

Process control interface

756 1065

Rivet counter control unit GRivCount

756 1071

Rivet counter amplifier GRivAmp

756 1100 756 2013

757 1016

758 1021

Nose extension 100 mm

756 2015

757 1019

758 1023

Mandrel evacuation tube kit Retrofit kit for PH 2000 mandrel container

The experts in blind riveting

on request

Nose extension 50 mm

757 1356

Swivel air connector

104

TAURUS® 4

The experts in blind riveting

on request 756 1023

756 1104

756 1107

105

TAURUS 1 Speed Rivet ®

TAURUS ® 1 Speed Rivet – The new technology at GESiPA®

Available from middle of 2014

Part no. 756 0025 The hydro-pneumaticmagazine setting tool with quick setting process and fast rates! Working range Sets speed rivets up to Ø 4.8 mm aluminium and Ø 4.0 mm steel. Suitable for speed rivets with a mandrel length between 483 mm and 510 mm. Further lengths available on request. Technical data Traction power: Stroke: Operating pressure: Air hose connection: Weight:

MADE IN GERMANY

Speed riveting technology is an assembly technique that requires access from one side only and enables high rates thanks to the pre-racked rivets and the automatic feed process. This technology is used in the following industrial areas, for example: electronics, housing manufacture, household appliances, lighting, lightweight constructions, DIN connectors, diecast aluminium housings and aeronautics.

Speed riveting technology completes GESIPA® Blindniettechnik GmbH‘s product portfolio. The new speed rivet setting tool by GESIPA® is the product of decades of expertise and the unbeatable advantages of the well-known, tried-and-tested TAURUS® series. Our engineers‘ main objectives in its development were for the TAURUS® 1 Speed Rivet to be safe, quick and reliable. The very light and ergonomically shaped device will set new standards for the market.

2,700 N 26 mm 5-7 bar 6 mm Ø (1/4“) 1.8 kg

Equipment Spreader nosepiece in working position Tag on device head Rubber foot

Advantages • Quick setting process, fast rates • Safe working through disposable mandrel and optional automatic switchoff • Ergonomic handling for fatigue-free work • Light and compact design • Modular construction based on the TAURUS® design • Softgrip • Tool-free conversion

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107

TAURUS 1 bis 4 CF ®

TAURUS ® 1 to 4 CF – The variants

TAURUS 1 to 4 CF ®

The C-frame is available in different sizes for the various TAURUS® tools 1-4 CF.

The hydro-pneumatic setting tool especially for tubular, semi-tubular- and solid rivets!

Variant 1: RT 60

Variant 2: RT 100

Variant 3: RT 140

Variant 4: RT 180

Price enquiries, ordering and delivery via the GESIPA® subsidiary W+O Niettechnik GmbH.

Each device in the TAURUS® series 1-4 CF can be fitted with a C-frame tool to process hollow, semi-hollow and solid rivets. Further application options include clinching, grouting, punching and caulking. Optionally, the C-frame can also be operated stationarily and fitted with a foot switch. Special solutions are possible on request. The C-frame tools are characterised by 360° pivoting, an efficient workflow and a precisely adjustable setting stroke.

Technical data Traction power: Stroke: Operating pressure: Air hose connection: Weight:

5,000 to 20,000 N 15 mm to 25 mm 5-7 bar 6 mm Ø (1/4“) approx. 1.9 to 3.9 kg (without C-frame unit)

Advantages • Flexible application • Easy and simple pneumatic force control • Easy tool replacement

Design, ordering and delivery of the TAURUS® C-frame and the associated connectors through the GESIPA® subsidiary W+O Niettechnik GmbH*. Contact our Technical Sales department. *Im Langen Feld 1, 57462 Olpe, Tel. +49 2761-9351-0, info@wo-niettechnik.de

108

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109

TAURUS C ®

TAURUS ® versions

(with setting process monitoring)

TAURUS® 2/K

Setting process monitoring is achieved by direct online analysis of traction force and traction course recorded during the setting of the rivet. All system components necessary for this operation are integrated in the tools. Analysing a setting process takes less than 1 µs.The results are directly shown by a green or red LED installed in the tool base and optionally by an acoustic signal. In addition to this individual analysis the system also provides collective analysis for the complete workpiece. The tool stores more than 260,000 setting process data which can be retrieved at any time. The system also identifies failure patterns and memorizes them for failure analysis and troubleshooting. The tools can be operated as stand-alone devices or as integrated part of a customer´s production system via the GESIPA® interface. The new interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface.

The TAURUS® 2/K has been designed for setting plastic rivets. In its functionality the TAURUS® 2/K is identical to the standard tool, however has a stroke of 24 mm instead of 18 mm. Plastic rivets only need a low setting force, however, normally require large setting strokes due to the toughness of the plastic material. The TAURUS® 2/K allows to safely set plastic rivets with only one setting stroke! The TAURUS® 2/K comes with 3 nose pieces for plastic rivets 17/30 K, 17/35 K and 17/40 K included.

Part no. 757 0048 Working range Blind rivets plastic from 4 up to 6 mm Ø TAURUS® C 1- 4 (with setting process monitoring)

Nosepieces 17/30K; 17/35K; 17/40K

Of course, the new interface is backward compatible with its predecessor models.

Technical data Stroke: Tensile strength:

In addition, the GESIPA interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.). ®

24 mm 7 000 N

TAURUS® 2/AS

GESIPA®-Interface

All of the above TAURUS® variants are special productions, which are configured or manufactured according to the application case. For advice further questions and price information, please contact our Technical Sales team.

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The TAURUS® 2/AS is a special version of the TAURUS® 2 with a VAS slide switch which does not engage when in its highest position, thus achieving that vacuum absorption is automatically deactivated once the tool is not in use. This way, unintentional activation of the vacuum absorption with unnecessary air consumption can be effectively avoided.

Part no. 757 0036 Other TAURUS® sizes upon request.

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TAURUS® 2/24 As far as technology and functionality are concerned, the TAURUS® 2/24 is identical to the standard tool, however has a stroke of 24 mm instead of 18 mm. This tool provides the advantage of being able to safely set critical rivet types requiring a large setting stroke with only one setting stroke without re-engagement. This applies, for example, to our BULB-TITE® or similar rivets.

Part no. 757 0047 Working range Blind rivets up to Ø4 mm all materials, Ø5 mm steel; Ø 6 mm alu Technical data Stroke: Tensile strength:

24 mm 7000 N

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TAURUS ® versions

TAURUS® with counter device

Angle head 90° and Angle head 90° compact for the TAURUS® series

The tools are equipped with a sensor which detects and counts the spent mandrels after the setting process has been finished. The sensor is positioned on the tool head in front of the spent mandrel container

For retrofitting existing tools a conversion kit suitable for all TAURUS® types (except TAURUS® with PH 2000 spent mandrel container) is available:

Conversion kit TAURUS® 1-4 with sensor Part no. 7561098

For a completely independent workstation, the amplifier GRivAmp or the counter and display unit GRivCount can be used for processing and analysing the signals.

GRiv-Count Part no. 7561071

The angle head 90° and the angle head 90° compact are designed for use in tight spaces. Its sturdy design allows it to apply large setting forces when setting blind rivets even in difficult of access work areas. The angle head 90° for TAURUS® 1-4 allows to set all types of standard blind rivets up to 6.4 mm in diameter, depending on the tool type. The minimum edge clearance is 15 mm, the head length is 110 mm.

The angle head 90° compact for the TAURUS® 1 and 2 allows to set standard blind rivets of all types of material up to 5 mm in diameter and alu blind rivets up to 6 mm in diameter, depending on the tool type. The minimum edge clearance is 12 mm, the head length is 90 mm. Both angle heads can be freely fixed in any position around the TAURUS® tensile axis (360° free rotation).

GRiv-Amp Part no. 7561100

Angle head 90° for TAURUS® 1-4 TAURUS® 1- 4 (with counter device)

Technical data GRiv-Count

GRiv-Amp

TAURUS® tools for stationary use in production systems The TAURUS® tools can be integrated as stationary units in automatic production systems and operated by remote control, if required. As an option, a lowpressure connection can be used to detect the blind rivet in the nosepiece. If required, the spent mandrel can be disposed of by means of an evacuation

New features: Adjustable range from 15 to 75 N / Guaranteed easy-to-apply contact / force by use of springs 112

Nosepieces

17/45

part no. 758 0101

tube and also monitored by a sensor. In stationary production systems, several tools can be operated automatically and in parallel in order to achieve the highest possible level of efficiency.

TAURUS® with spring loaded trigger system The spring loaded trigger system ensures that prior to the riveting process the material to be riveted is tightly pressed together, thus avoiding any gaps. In addition, this feature guarantees that the blind rivet has reached its final position in the drilled hole and that the setting head is in contact with the upper side of the material before the rivet setting process starts. Depending on the application, the contact force can be varied by adding or removing springs.

Weight: 1.1 kg Stroke: 23 mm Traction power: up to 20 kN

TAURUS® 1 (with spring loaded trigger system) Part no. 756 0021 TAURUS® 2 (with spring loaded trigger system) Part no. 757 0016 TAURUS® 3 (with spring loaded trigger system) Part no. 758 0005 TAURUS® 4 (with spring loaded trigger system) Part no. 759 0002

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Angle head 90° compact for TAURUS® 1 and 2 Technical data Weight: 0.7 kg Stroke: 20 mm Traction power: up to 10 kN

Nosepieces

16/36

part no. 758 0102

Advantages • Realisation of small edge clearances • High setting force with tight installation area • Large stroke • Simple assembly • Compact and robust design • Simple jaws maintenance • Use of standard jaws • Low vibration, even at high breaking force level The experts in blind riveting

Jaws (3 parts) for Angle head 90° for TAURUS® 1-4 Part no. 715 1527 Angle head 90° compact for TAURUS® 1-2 Part no. 710 2208

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TAUREX 1 bis 6

TAURUS ® versions TAURUS® with PH 2000 spent mandrel container The fixed mounted, large PH 2000 mandrel container is very sturdy and particularly suited to long mandrels from 50 to 70 mm in length. The container fits all TAURUS® versions 1 to 4.

TAURUS 1 (with PH 2000 spent mandrel container) Part no. 756 0005 ®

TAURUS® 2 (with PH 2000 spent mandrel container) Part no. 757 0018 TAURUS® 3 (with PH 2000 spent mandrel container) Part no. 758 0011 TAURUS 4 (with PH 2000 spent mandrel container) Part no. 759 0007 ®

You will find the corresponding conversion kits on page 103.

Areas of use • All blind rivets and lockbolts up to a mandrel breaking force of 50 kN • Same performance and technical characteristics as the respective individual units in the TAURUS® series 1-4, 5-6 with different stroke • 3 metres hose length between pressure transducer and setting pistol Common technical data Operating air pressure: 5 to 7 bar Air hose connection: 6 mm (1/4“) Noise emission: max. 79 dB Vibrations: < 2.9 m/s²

Small jaw assembly for TAURUS 1 and 2 ®

Area of use • Processing alu/steel blind rivets up to Ø 5mm and steel/steel up to Ø 4mm with TAURUS® 1 and 2 • Particularly suitable for hard to access rivet locations

The whole TAURUS® series with remote pressure transducer – for even more flexibility, Versatility and ergonomy

for TAURUS® 1 Part no. 756 1120

Advantages • Low weight of the hand held tool • Tubing connection with quick-connect feature (upon request) on the pressure transducer side: No oil leak and no air bleeding • Ideally suited for setting of blind rivets and lockbolts in poorly accessible locations • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Can be combined with almost all supplements and options of the TAURUS® series: head extensions, mandrel containers, rivet counting units, process control, pressure trigger and remote control

for TAURUS® 2 Part no. 757 1077

Technical data Length: 100 mm Head Ø: 18 mm

Tool mount for TAURUS® 1 to 4 For integration into automated systems or connection to handling modules

Part no. 756 1123*

TAUREX 2 Part no. 765 0001 TAUREX 3 Part no. 766 0001 TAUREX 4 Part no. 767 0001

Can only be mounted by GESIPA®

TAUREX 5 Part no. 768 0001 TAUREX 6 Part no. 769 0001

*Device support not available individually. The tool is delivered pre-mounted on a new device or can be retrofitted on an existing device at the Walldorf site.

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TAUREX 1 Part no. 764 0001

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115

TAUREX 5 multiple riveting head

TAURUS® Axial eco Applications The special pistols of TAURUS® Axial eco offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAURUS® Axial eco can be additionally supplied with a spring loaded trigger system. Operating range • Blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia 4.5 mm) • Same performance and technical data as the respective individual units in the TAURUS® series

Price and delivery time on request

Description The multiple riveting head is designed to set several standard blind rivets with a body diameter of up to 6.4 mm simultaneously in all materials with low axial spacing. The axial spacing of the head module is adjusted for the relevant application. The axial spacing can be set from 20 mm to 35 mm. Application The multiple riveting head is intended for use in riveting stations with multiple riveting and for semiautomatic operation. The flexible hose connection from the air cylinder to the riveting head enables space-saving installation in a riveting station.

Advantages • Realisation of small rivet spacings • High setting force in tight riveting locations • Easy installation in riveting stations or riveting machines • Compact and robust design • Jaw system driven by pneumatic air pressure • Use of standard TAURUS® jaws • Switchable air intake • Low vibration, even at high breaking force level • Overpressure valve for prevention of overload

Technical data Operating air pressure: Air hose connection : Noise emission: Vibrations: Weight: Taurus® 1 Axial eco Taurus® 2 Axial eco Taurus® 3 Axial eco Taurus® 4 Axial eco

5 to 7 bar 6 mm (1/4“) max. 79 dB < 2.9 m/s²

The TAURUS®-series 1-4 in axial version – the costefficient introductory version for special applications

2.0 2.3 2.6 3.0

TAURUS® 1 Axial eco Part no. 756 0017

kg kg kg kg

Advantages • Cost-efficient basic version • Perfectly designed for fixed installations on production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, setting process monitoring, spring loaded trigger system and remote control • Can be suspended on a balancer • Integrated mandrel evacuation for disposal of the spent mandrel

TAURUS® 2 Axial eco Part no. 757 0042 TAURUS® 3 Axial eco Part no. 758 0033 TAURUS® 4 Axial eco Part no. 759 0022 TAURUS® 1 Axial eco with spring loaded trigger system Part no. 756 0018 TAURUS® 2 Axial eco with spring loaded trigger system Part no. 757 0043 TAURUS® 3 Axial eco with spring loaded trigger system Part no. 758 0034 TAURUS® 4 Axial eco with spring loaded trigger system Part no. 759 0023

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TAURUS® Axial

TAUREX Axial compact

Applications The special pistols of TAURUS Axial offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action.

Applications The TAUREX Axial compact is a particular advantage in enclosed spaces due to the pressure transducer mounted close and parallel to the tool‘s axis. The special pistols of TAUREX Axial compact offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAUREX Axial compact can be additionally supplied with a spring loaded trigger system.

In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAURUS Axial can be additionally supplied with a spring loaded trigger system.

Operating range • Processing of blind rivets up to 6,4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel Ø 4.5 mm)

• Same performance and technical data as the respective individual units in the TAURUS® series 1-4

Technical data Air pressure: Air hose connection: Voice emission: Vibrations: Weight: Taurus® 1 Axial Taurus® 2 Axial Taurus® 3 Axial Taurus® 4 Axial

5 to 7 bar 6 mm (1/4“) max. 79 dB < 2.9 m/s² 2.4 2.7 3.0 3.1

kg kg kg kg

Advantages • Perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control • The handle in the rivet axis allows ergonomic work – especially in vertical applications • Cost effective alternative to TAUREX Axial or TAUREX Axial compact • Can be suspended on a balancer

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The TAURUS® series 1-4 in axial version – for special applications

Operating range • Processing blind rivets up to 6.4 Ø all materials and up to 8 mm Ø alu (max. mandrel dia. 4.5 mm) • Same performance and technical data as the respective individual units in the TAURUS® series 1-4 Technical data Operating pressure: 5 to 7 bar Air hose connection: 6 mm (1/4“) Noise emission: max. 79 dB Vibrations: < 2.9 m/s² Weight: TaurEX 1 Axial compact 3.1 kg TaurEX 2 Axial compact 3.4 kg TaurEX 3 Axial compact 3.7 kg TaurEX 4 Axial compact 4.1 kg

TAURUS® 1 Axial Part no. 756 0023 TAURUS® 2 Axial Part no. 757 0039 TAURUS® 3 Axial Part no. 758 0028 TAURUS® 4 Axial Part no. 759 0018 TAURUS® 1 Axial with spring loaded trigger system Part no. 756 0024 TAURUS® 2 Axial with spring loaded trigger system Part no. 757 0040 TAURUS® 3 Axial with spring loaded trigger system Part no. 758 0029 TAURUS® 4 Axial with spring loaded trigger system Part no. 759 0019

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Advantages • Pressure transducer attached in a space-saving manner directly to the device, i.e. also for applications in tight spaces • Technical design close to the TAUREX Axial • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control • The handle in the rivet axis allows ergonomic work – especially in vertical applications. • Can be suspended on a balancer

The TAURUS® seire 1-4 with an axial pressure transducer mounted directly on the device – for use in tight working spaces

TAUREX 1 Axial compact Part no. 764 0004 TAUREX 2 Axial compact Part no. 765 0005 TAUREX 3 Axial compact Part no. 766 0011 TAUREX 4 Axial compact Part no. 767 0006 TAUREX 1 Axial compact with spring loaded trigger system Part no. 764 0005 TAUREX 2 Axial compact with spring loaded trigger system Part no. 765 0006 TAUREX 3 Axial compact with spring loaded trigger system Part no. 766 0012 TAUREX 4 Axial compact with spring loaded trigger system Part no. 767 0007

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119

TAUREX Axial

TAURUS® Axial / TAUREX Axial – Accessories

Applications The TAUREX Axial is a particular advantage in restricted spaces due to the separate pressure transducer mounted in the working direction. The special pistols of TAUREX Axial offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAUREX Axial can be additionally supplied with a spring loaded trigger system. Operating range • Sets blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia 4.5 mm) • Same performance and technical data as the respective TAURUS® series 1-4 • 3 metre hose length between pressure transducer and setting pistol Technical data Operating air pressure: 5 to 7 bar Air hose connection: 6 mm (1/4“) Noise emission: max. 79 dB Vibrations: < 2.9 m/s² Weight: TAUREX 1 Axial 2.4 kg TAUREX 2 Axial 2.7 kg TAUREX 3 Axial 3.0 kg TAUREX 4 Axial 3.1 kg Advantages • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • Low weight of the hand held tool • Tubing connection with quick-connect feature (upon request) on the pressure transducer side: No oil leak and no air bleeding • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control • The handle in the rivet axle allows ergonomic work – especially in vertical applications • Can be suspended on a balancer 120

Balancer for all TAURUS®and TAUREX-Axial-tools To cover various requirements, two balancer models for suspending the TAURUS® Axial tools are available. If the tube for evacuating the spent mandrel can be kept very short, no external mandrel evacuation assistance is necessary which means a balancer without valve is sufficient.

The TAURUS® series 1-4 with remote mounted pressure transducer in axial version – making it more flexible, versatile and ergonomic

However, if due to the tube length external evacuation assistance of the mandrel becomes necessary it can be switched on and off by means of the valve balancer in order to save cost-intensive compressed air. In this case the valve interrupts the compressed air necessary to generate negative pressure when in its highest position.

Balancer without valve Part no. 719 9015

TAUREX 1 Axial Part no. 764 0002 TAUREX 2 Axial Part no. 765 0003

Balancer with disconnecting valve Part no. 756 1300

TAUREX 3 Axial Part no. 766 0009 TAUREX 4 Axial Part no. 767 0003 TAUREX 1 Axial with spring loaded trigger system Part no. 764 0003 TAUREX 2 Axial with spring loaded trigger system Part no. 765 0004 TAUREX 3 Axial with spring loaded trigger system Part no. 766 0010 TAUREX 4 Axial with spring loaded trigger system Part no. 767 0004

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GESiPA® assembly cell

GESiPA assembly cel

The new GESIPA® assembly cell guarantees optimum, precise handling with a wide range of GESIPA® processing devices and a workspace tailored perfectly to the customer‘s requirements.

The desk is adapted individually to customer requirements and designed ergonomically (e.g. adjustable height). Everything – be it the desk, work piece socket, compressed air supply, electrical supply or processing tools – comes from one source, with process monitoring on request.

The GESIPA® assembly cell – ergonomic and individually adjustable

Operating status display The signal light installed on the desk uses different colours to show the process status.

The optimised work piece socket allows the desk to be converted for different products and processing tools easily, saving costs.

Counting device The counting device registers and counts the torn off residual rivet mandrels.

The GESIPA® assembly cell is produced from high quality materials and components. Needless to say, you also have the option of transferring system components already used at your company.

GESIPA® setting tool The setting tool is completely integrated in the assembly cell.

Advantages • • • •

Ergonomic working Individually adjustable Existing work tools can be integrated Easy and time-saving conversion for other products from your portfolio

Individual work piece carrier The optimised work piece carrier allows the desk to be converted for different products and processing tools easily, saving costs.

More information on the individually adjusted assembly cell on request. Contact: Uwe Herth, Head of BU Equipment Manufacturer, uwe.herth@gesipa.com

Foot pedal The foot pedal allows you to use both hands to join individual parts and fasten the components to be riveted in place.

i Example: Can be individually adjusted for each customer

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Hydro-pneumatic blind rivet setting tool

PH 1

PH 2 Part no. 717 0017

Part no. 716 0011

Working range Blind rivets up to 4 mm Ø all materials. Not suitable for stainless steel CAP® blind rivets. Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:

1.2 kg 6 bar 6 mm Ø (1/4’’) 0.8 -1.2 ltr. per rivet (0,2 ltr. compr. air) 5.200 N at 5 bar 15 mm

Nosepieces/accessories Nosepieces: 16/18, 16/24, 16/27 and 16/29 1 set of jaws, 1 spent mandrel bottle, 1 wrench each of MSU and MSZ, Maintenance instructions with spare parts list

Working range Blind rivets from 3 up to 5 mm Ø all materials and blind rivets with 2.4 mm Ø with small jaws (page 133) Not suitable for stainless steel CAP® blind rivets. Features • Hydraulic head in aluminium with wear-proof cylinder surface • Pneumatic cylinder made of die cast aluminium • The piston made of hardened and hard chromium plated steel make the device easy to handle and wear-proof • Compact seals are wear-proof for a long service life • Fast venting valve for fast return and high working sequence • Low-noise pneumatic switching • Simple, low-interruption valve design • Hydraulic head can be adjusted by 360° • Favourable centre of gravity and handle design for fatigue-free handling

Jaws (2 parts) for PH 1

Traction power: Stroke:

1.3 kg 6 bar 6 mm Ø (1/4’’) 1.2-1.8 ltr. per rivet (0,3 ltr. compr. air) 7.375 N at 5 bar 15 mm

Nosepieces/accessories Nosepieces: 16/24, 16/27, 16/29, 16/32 and 16/36 1 set of jaws, 1 spent mandrel bottle, 1 wrench each of MSU and MSZ, Maintenance instructions with spare parts list

Features • Hydraulic head made of aluminium with wear-proof cylinder surface • Pneumatic cylinder made of die cast aluminium • Pistons: Steel hardened and chrome-plated – smooth operation and wear-proof • Compact seals are wear-proof for a long service life • Fast venting valve for fast return and high working sequence • Low-noise pneumatic switching • Simple, low-interruption valve design • Hydraulic head can be adjusted by 360° • Favourable centre of gravity and handle design for fatigue-free handling

Jaws (3 parts) for PH 2 and PH 2000

Part no. 705 2057

124

Technical data Weight: Operating air pressure: Air hose connection: Air consumption:

Part no. 710 2151

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125

Hydro-pneumatic blind rivet setting tools

Hydro-pneumatic blind rivet setting tool

Nosepieces for PH tools

PH 2000

Rivet Ø

Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

Rivet material

PH 1

PH 2

PH 2-VK

PH-Axial

PH 2000

PH 2000-BT

2.4

Alu

16/18

10/18*

10/18

10/18*

—

3.2

CAP-Alu, CAP-Cu

16/18

10/18*

10/18

10/18*

—

3 and 3.2

Alu, Cu, Steel, Stainless steel, Stinox, Alu, PG-Alu, PG-Steel

16/24

10/24*

10/24

10/24*

—

Alu, Cu, CAP-Alu, CAP-Cu

16/24

10/24

16/24

—

PG-Alu, steel, Alu

16/27

10/27

16/27

—

Stainless steel, Stinox, PG-Steel

16/29

—

16/29

—

5 and 4.8

Alu, CAP-Alu, CAP-Cu, PG-Alu

—

16/29

—

16/29

—

5 and 4.8

Steel, alu

—

16/32

—

16/32

—

5 and 4.8

Stainless steel, Stinox, PG-Steel

—

16/36

—

16/36

—

Alu

—

16/36

—

Steel

—

16/40

—

6.4

Alu, PG-Alu

—

16/40

—

6.4

Steel, Alu

—

16/45

—

Plastic

—

16/30K

—

Plastic

—

16/35K

—

Plastic

—

16/40K

—

4.8

all MEGA GRIP®

—

16/31MG

—

6.4

all MEGA GRIP®

—

16/41MG**

—

all BULB-TITE®

—

16/26BT

5.2

all BULB-TITE®

—

16/32BT

6.3

all BULB-TITE®

—

16/42BT

7.7

all BULB-TITE®

—

16/48BT

Part no. 715 0016 Tool head in aluminium with wear-proof protective coating

The blind rivet is held in position in the nosepiece whatever the position of the tool

Automatic ejection of the spent mandrel into the collection container using the compressed air used for the setting process

Easy to empty by turning the container casing

Easy to operate triggerr button

Detachable hand protection Moulded grip Collection container — mounted in an accident-

Aluminium cylinder with impact-resistant plastic sheath

* Small jaw assembly required (see page 133) ** Conversion kit necessary (715 9714)

Fixed stand rubber

PH1 and PH2 with VAS (vacuum absorption system)

See page130 for description

! 126

While stocks last! PH 1 assembled with VAS will be replacedby TAURUS® 1 and PH 2 assembled with VAS will be replaced by TAURUS® 2.

This device (VAS) absorbs the spent mandrel after the riveting operation and transports it automatically into the mandrel container. A further advantage is offered when the rivet, inserted into the nosepiece, is held in the jaw mechanism even if the tool head is in a vertical downwards position. The vacuum absorption device is available as a complete built-in set and can also be retrofitted to existing GESIPA® riveting power tools at any time. PH 1 assembled with VAS part no. 716 0070

Working range Blind rivets from Ø 3,0 up to 6 mm all materials and blind rivet with Ø 2,4 mm with small jaw assembly (page 133) Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:

PH 2 assembled with VAS part no. 717 0033

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2.08 kg 6 bar 6 mm Ø (1/4’’) 2.8-3.6 ltr. per rivet (0.6 ltr. compr. air) 10,000 N at 5 bar 22 mm

Nosepieces/accessories Nosepieces: 16/24, 16/27, 16/29, 16/32, 16/36, 16/40 and 16/45 1 set of jaws, 1 air deflector (no. 896) 1 wrench MSU 1 ball headed screw driver SW 2.5 1 oil refill can with hydraulic oil Maintenance instructions with spare parts list

127

PH 2000 Hydro-pneumatic blind rivet setting tool

Hydro-pneumatic blind rivet setting tool

PH 2000

PH 2000-BT

Features • The patented broken mandrel disposal system with the extraction option is an integral part of the tool. No retrofitting required. • The compressed air used for the setting process is then used to automatically eject the broken mandrel, an efficient and cost saving solution. • High setting force with low weight • Universal use, easy handling • Large stroke (22 mm) – guarantees setting without re-engagement and increases the oil refilling intervals • Pneumatic piston return – high working sequence

• • •

Hydraulic head: Aluminium with wear-proof cylinder surface Pneumatic cylinder: Aluminium with impactresistant plastic sheath Trigger valve: Direct pneumatic triggering – fast and functionally reliable

only for BULB-TITE®

Part no. 715 0040 Working range BULB-TITE® blind rivets up to 7.7 mm Ø all materials Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:

1.9 kg 6 bar 6 mm Ø (1/4’’) 2.8-3.6 ltr. per rivet (0.6 ltr. compr. air) 10,000 N at 5 bar 22 mm

Nosepieces/accessories Nosepieces: 16/26 BT, 16/32 BT, 16/42 BT and 16/48 BT 1 nozzle tube no. 8080 a (built-in) 1 nozzle tube no. 8080 b (as accessory) 1 wrench MSU 1 ball headed screw driver SW 2.5 1 oil refill can with hydraulic oil 1 air deflector (no. 896) Maintenance instructions with spare parts list

Universal nosepiece The universal nosepiece replaces five nosepiece sizes. The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece.

Jaws (3 parts) for PH 2000-BT Part no. 715 1527

More information on the universal nosepiece can be found on page 133.

Article numbers for nosepieces

128

The experts in blind riveting

Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

Article

Part no.

Article

Part no.

Article

Part no.

Article

Part no.

Article

Part no.

10/18

705 1182

16/18

717 1196

16/30K

714 1300

16/31MG

717 9669

16/26BT

717 1471

10/24

705 1247

16/24

717 1234

16/35K

714 1351

16/41MG

717 9677

16/27

717 1277

16/40K

714 1408

16/29

717 1293

16/32

717 1323

16/36

717 1366

16/40

717 1390

16/45

717 1455

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16/32BT

717 1498

16/42BT

717 1501

16/48BT

717 1528

129

Hydro-pneumatic blind rivet setting tools

PH 2-VK

PH Axial

Part no. 717 0068

Part no. 770 0008

VK: Shorter version of the pistol head for difficult to access rivets

Working range Blind rivets from 4 up to 5 mm Ø steel and 2.4 up to 3.2 mm Ø with small jaw assemly (page 133).

Working range Blind rivets up to 4 mm Ø alu, steel and copper Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:

Technical data Weight: Operating air pressure: Air hose connection: Air consumption:

1,3 kg 6 bar 6 mm Ø (1/4’’) 1,2 -1,8 ltr. per rivet (0,3 ltr. compr. air) 5.200 N at 5 bar 14 mm

Traction power: Stroke:

Nosepieces/Accessories Nosepieces: 16/24, 16/27, 16/29 and 16/32 Jaw pusher with reducing tube no.125 for 4 mm Ø blind rivets in alu and copper Ejection tube with socket for spent mandrels Maintenance instructions and spare parts list

Jaws (2 parts) for PH 2-VK Nosepieces/Accessories Nosepieces: 10/18, 10/24 and 10/27 1spent mandrel bottle, 1 maintenance wrench of MSU and MSZ, maintenance instructions with spare parts list

1,8 kg 6 bar 6 mm Ø (1/4’’) 1,2-1,8 ltr. per rivet (0,3 ltr. compr. air) 7.375 N at 5 bar 15 mm

Part no. 705 2057

Jaws (3 parts) for PH Axial Part no. 710 2151

Features • Pneumatic cylinder and hydraulic head with jaw mechanism arranged axially behind each other: simple and easy handling when used vertically (e.g. desktop assembly points) • Integrated blind rivet suction and rivet mandrel ejection system: does not need to be retrofitted, secure disposal of the spent mandrels in a central container via a hose • Hydraulic head in aluminium with wear-proof cylinder surface • Pneumatic cylinder made of die cast aluminium

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• • • • •

Working piston made of hardened and hard chromium plated steel macke the device easy to handle and wear-proof Compact seals are wear-proof with large scraper effect, long service life Fast venting system: faster return; high work sequence Low-noise pneumatic switching Simple valve structure: interruption free

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Special accessories for blind rivet setting tools

Transparent rest mandrel container – for the TAURUS® series

Small jaw assembly for PH1, PH2, PH 2000 and PH-Axial With reduced head diameter (20 mm) and 2 part jaws

The classic residual mandrel collecting container in the TAURUS® series is now also available in a transparent version.

Part number 198 (PH 1 and PH 2) Part no. 717 1986

Working range up to 4 mm Ø stainless steel and 5 mm Ø alu

The transparent collecting container allows the amount of residual mandrels to be monitored constantly.

Part number 898 (PH 2000) Part no. 715 8971

Equipment/accessories Standard: nosepiece 10/24 (optional also with nosepiece 10/18,10/27, 10/29, 10/32)

Part number 298 (PH Axial) Part no. 770 2981

The transparent collecting container will be available in a small version for the TAURUS® devices 1-2 and a large version for the TAURUS devices 3-4. Advice, prices and delivery time on request.

Example: TAURUS® 2 with small rest mandrel container

VAS Vacuum absorption system for PH1 and PH2

Part no. 728 0017 This device absorbs the spent mandrel after the riveting operation and transports it automatically into the mandrel container. A further advantage is offered when the rivet, inserted into the nosepiece, is held in the jaw mechanism even if the tool head is in the vertical downwards position. The vacuum absorption device is available as a complete built-in and can also be retrofitted to existing GESIPA® riveting power tools at any time.

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Technical data Weight of kit: Operating air pressure:

430 g 4-6 bar

Equipment 1 air deflector (part no. 896) 1 wrench MSU Maintenance instructions with spare parts list

Universal nosepiece for blind rivet tools HN 2, PH1, PH2, PH2-KA, PH2000 and AccuBird ® The universal nosepiece replaces five nosepiece sizes. The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece.

Operation Operate the tool and hold trigger, then push back adjusting ring to end position (1). By turning the rotary star (2).

Working range Blind rivets from 2.4 up to 5 mm Ø alu, copper and steel and up to 4 mm Ø stainless steel (1)

(2)

For HN 2, PH 1, PH 2, PH 2-KA and PH 2000 Universal nosepiece – 16 Part no. 717 1188 For AccuBird® Universal nosepiece – 17 Part no. 725 1637

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The universal nosepiece includes: Special steel sleeve, complete adjusting ring, rotary star and sealing ring.

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Special accessories for blind rivet setting tools

One-piece extension units

Multi-piece extension units

Replaces the steel case, is especially slim and therefore particularly well suited to narrow, hard-to-reach places.

For riveted joints in low-lying places. Screwed in between the device and the existing steel case.

Total length = steel case + extension

for AccuBird®

for TAURUS® 1

for PH 1 und PH 2

for AccuBird®

Part no. 725 1056 (50mm) Overall length of head: 117 mm

Part no. 756 2013 (50mm) Part no. 756 2015 (100mm) Overall length of head inclusive extension unit: 106 mm bzw. 156 mm

Part no. 717 1641 (100mm) Overall length of head inclusive extension unit: 167 mm

Part no. 725 2293 (100mm) Overall length of head inclusive extension unit: 167 mm

for PH 2000

for PowerBird®

Part no. 715 9994 (100mm) Overall length of head inclusive extension unit: 167 mm

Part no. 724 3278 (100mm) Overall length of head inclusive extension unit: 167 mm

Part no. 725 1057 (100mm) Overall length of head: 167 mm

for PowerBird® Part no. 724 2054 (50mm) Overall length of head: 117 mm

Part no. 724 2055 (100mm) Overall length of head inclusive extension unit: 167 mm

for TAURUS® 2

Part no. 757 1016 (50mm) Part no. 757 1019 (100mm) Part no. 757 1072 (200mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 256 mm

for PowerBird® with spring loaded trigger system

Part no. 724 2194 (50mm) Part no. 724 3023 (100mm) Overall length of head inclusive extension unit: 117 mm bzw. 167 mm

for TAURUS® 3 and 4

Part no. 758 1021 (50mm) Part no. 758 1023 (100mm) Part no. 758 1035 (150mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 206 mm

Offset head for PH1 and PH2 For setting rivets in places with difficult access and in corners Angle head for PH1 with 2 part jaws Part no. 704 0016

Extension modules Allow variable extension of the steel sleeve in 100 mm steps for TAURUS® 1

Part no. 756 2024

TAURUS® 2

Part no. 757 1086

Angle head for PH2 with 3 part jaws Part no. 704 0024

TAURUS® 3 & 4 Part no. 758 1073

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GESiPA® automatic riveting machines

GESiPA® automatic riveting machines Comparison of GAV 8000 eco, electronic and GAV HF

GAV 8000 eco und GAV 8000 electronic

GAV HF

Weight

100 kg

270 kg

Spent mandrel container volume

approx. 1,800 to 5,500 pcs. (3.5 approx. 1,800 to 5,500 pcs. (3.5 l) depending on size l) depending on size

Supply unit

GESiPA® automatic riveting machines – fully-automatic, practical, reliable

Electrics Nominal voltage

230 Volt ~ 50 Hz

Nominal current

< 2.5 A

<8A

Schutzart

IP 54

Supply pressure

< 10 bar

Operating pressure

6 - 7 bar

5.2 bar

Air consumption/riveting

15 NL

30 NL

Air consumption/spent mandrel extraction

340 NL / min.

Connection line

½“ (12.5 mm) max. length 5 m

¾ “ (18.75 mm) max. length 5 m

Rest mandrel extraction tube

Outer Ø 8 mm/ Inner Ø 5 mm

Outer Ø 10 mm/ Inner Ø 6 mm

Pressure transducer

hydro-pneumatic

Weight

ca. 2.5 kg

ca. 7 kg

Stroke

16 - 20 mm

20 mm

Traction power

11,770 N

25,000 N

Standard tube package length

3.75 m (max. 5,0 m)

6 m (max. 25 m)

Working cycle (theoretical)

1.25 sec.

2 sec.

Pneumatics

GAV 8000 eco GAV 8000 electronic GAV HF

• •

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All GESIPA® blind rivet machines are perfectly suited for use in industrial large-scale production. GAVs can either be operated manually or used as component in a robot-controlled system; integration into a production system is also possible. The automatic riveting machines support the setting of a wide range of blind rivets from 2.4 – 8 mm in diameter. Up to 40 riveting processes per minute can be realized depending of the type of application.

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Rivet pistol

On request our technical sales team will send you more information about application possibilities in your company.

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Automatic riveting machine GAV 8000 eco

Fully-automatic blind rivet processing system and cost-optimized variant of the GAV 8000 electronic without setting process monitoring

Fully automatic blind rivet system for industrial production with setting process monitoring

Working range • 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel • Up to 5 mm Ø stainless steel • Up to flange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N at 6-7 bar air pressure

Productivity and savings potential • Up to 40 blind rivets can be processed every minute • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems

Productivity and savings potential • Cost effective from an annual quantity of around 500.000 blind rivets (in relation to the german market) • Up to 50 % time and costs savings compared to standard blind rivet devices • Rivet pistol has a large action radius thanks to the hose package that is up to 5,0 m in length (Standard length 3,75 m) • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems • Up to 40 blind rivets can be processed every minute

System description • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specific software modification is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface

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Advice and delivery time on request

Subsequent upgrade to GAV 8000 electronic possible in our Walldorf factory at extra price

Advice and delivery time on request

System description • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specific software modification is possible • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface

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Pistol versions for GAV 8000 eco and GAV 8000 electronic Specific workstation configuration For all GAV versions, three different setting pistol variants are available for the ideal configuration of the workstation.

Overhead pistol

For manual workstations, pistols are available as overhead versions with overhead hose assembly or standard pistols with floor-mounted hose assembly. Both versions are equipped with a balancer to ensure fatigue-free working. The robotic pistol has been developed exclusively for use in fully automatic production systems or robot-controlled systems. It is supplied from stock with corresponding drilled holes for easy installation. For further questions, please contact our Technical Sales team.

Total length: 447 mm (+ SL nose)

The overhead pistol can be used everywhere where the hose package is cumbersome or where it could come into contact with sensitive surfaces.

A setting pistol suitable for your application is supplied at time of delivery.

Advantage • Available with contact pressure monitoring

Standard pistol

Robotic pistol

Total length: 447 mm (+ SL nose)

Total length: 441 mm (+ SL nose)

The robotic pistol has been developed primarily for use in fully automatic production applications/system (linear units/robots). The standard pistol is primarily used for manual operator-controlled use.

Advantages • Ideal for integration in a production system • On request, it can also be fitted with an extra handle (with trigger button) for vertical riveting so that it can be used manually

Advantages • Can be used for vertical and horizontal riveting • Inexpensive variant • On request, it can be fitted with an extra handle to improve ergonomics, in particular for applications involving vertical riveting

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Accessories for GAV 8000 (both versions)

The practical modular principle

Accessories for GAV 8000 eco and GAV 8000 electronic allow an individual system conﬁguration for each application case

The practical modular principle guarantees efﬁciency and quality

Interface for connection to external control The new GESIPA® interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA® interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.). Of course, the interface is backward compatible with its predecessor models.

Electrical foot pedal The electrial foot pedal is a good solution wherever applications require both hands to affix the parts that need to be riveted.

Foot pedal

Special length tube packages A larger working radius can be achieved, e.g. for use on fully automatic production lines, by using packages of special hose lengths. These are available in various dimensions between 3.75 m and 5.0 m to meet the requirements of the various applications. GAV carriage The trolley that has been specially designed for the GAV enables it to be mobile thereby allowing the workplace to be changed quickly and easily.

Comparison of GAV 8000 eco and GAV 8000 electronic Properties

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GAV 8000 eco

GAV 8000 electronic

Range of possible sizes 2.4 mm - 6.4 mm (Alu)

up to 40 rivet settings per minute

Independent system operation possible

PLC control possible

Intelligent control – excellent process safety

Setting of all operating parameters via the display

Customer-specific software modification

Maintenance display

Process monitoring

Process parameter memory for up to 9.999 different parts

Online transfer of the process data

The last 2 million rivet processes are saved in the device

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Individual conception for efficiency and ﬂexibility GESIPA®‘s fully-automatic blind rivet processing systems are constructed to meet the customer‘s special production environment. All factors, such as workplace design, production type, application, securing of flawless work processes, integration into the sequential organisation and also process documentation for safety-relevant parts, are taken into consideration.

GAV are therefore available with various pistol models, hose length packages, special accessories for various rivet dimensions and production requirements. This results in a large variety of models and a high level of efficiency thanks to the solutions that are adapted to meet requirements. The GAV can be integrated into the system or operated independently. If the application changes, the system can be quickly and easily adapted to the new environment.

GAV 8000 – Use in robot applications Use by industry in robot-controlled applications Both versions of the GAV 8000 can be integrated into robot systems. Industrial robots are used almost everywhere in the production environment. They can be programmed to carry out various movements and can therefore be used highly efficiently in combination with the GESIPA® rivet equipment. With the controlled, fast and secure production processes it is possible to achieve the following benefits by using a fully-automatic GAV combined with a multi-axle robot: •

First rate precission

•

High efficiency

•

Short cycle times

•

High ﬂexibility

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Blind rivet function documentation and setting process monitoring

The concept to the integrated setting process monitoring

The integrated GESiPA® quality management system guarantees precision and accuracy right from the very ﬁrst production step through to the processed blind rivet. The combination of the use of function-documented blind rivets and the use of the setting process monitoring function of the GAV 8000 electronic guarantees process-secure connections. The quality management system comprises of three areas:

• • •

It offers the following benefits: • • • •

Dimensional review Function test Setting process monitoring

•

The dimensional review and the function test are carried out at GESIPA®, whilst the setting process is monitored during the riveting process at the customer‘s premises.

Function documentation / Setting curve (1) In addition to other parameters, the setting curve is measured using calibrated testing equipment for every batch of application-specific blind riveting. The measuring results of the shaft deformation, slip-in behaviour, mandrel break load and torque are compared to target values to ensure that the blind rivet in the application is deformed as required and creates a secure connection.

(1)

The process monitoring system is an integral part of the GAV 8000 electronic.

• •

Display of a GAV 8000 electronic indicating the setting curve as part of the setting process monitoring

Programming the setting process monitoring

Function documentation / Mandrel ejection force (2) The remaining part of the mandrel enclosed in the set rivet is pressed out with the aid of a needle. The measured force can be used to determine whether the remaining part of the pin is properly locked and will not cause any rattling noises or fall out. The batch is only released if both these values are within tolerances. Monitored process – Reliable connection 100% inspections of the riveting processes are required for safety-relevant applications for industrial processing of blind rivets. In this case, the fully-automatic rivet device GAV 8000 electronic allows application-compatible efficient solutions ranging from the basic system through to a system with a barcode scanner.

Step 1:

The setting sequence

Setting up blind rivet position-specific profiles Recording and archiving of the relevant process parameters to create a blind rivet connection with reference process curves after defining the analysis window Step 2: Generation of part-specific profile lists Summary of the profile in the setting sequence as a control file for the process sequence and process assessment Step 3: Operating the device Online analysis and saving of the setting process data with process interruption if deviations are detected

(2)

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Optimum process security thanks to integrated quality concept Blind rivet-specific process monitoring System can be operated independently No memory-programmable control system (SPS) required to operate the device No system calibration required when system is exchanged Little installation effort required Interfaces to the control integration

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Automatic riveting unit GAV HF

Accessories for GAV HF

Fully-automatic blind rivet system for very strong blind rivets

The accessories for GAV HF allow an individual system conﬁguration for each different application case

Working range • Blind rivet sizes from 4.8 mm to 8.0 mm Ø all materials • Rivet body lengths up to 35 mm • Setting head diameter up to 19 mm • Mandrel up to 5.5 mm Ø • Traction power up to 20,000 N at 5 bar air pressure

Size comparison between a possible blind rivet of the GAV HF, a GESIPA®PolyGrip® and an 1 Euro coin.

i 146

Advice, price and delivery time on request

Electrical foot pedal The foot pedal is a practical solution wherever applications require both hands to affix the parts that need to be riveted. Surface contact monitoring with dual-hand operation This special type of surface contact monitoring guarantees the manipulation-proof process-secure joining of parts. In applications that are relevant for safety, it is often necessary to completely rule out manipulations in the riveting process.

Advantages • Conveyor pot filling level display • Operating pressure: 5 bar • Vibration-dampened pressure intensifier attachment • Multiple monitoring of the blind rivet pistol by means of sensors • Industrial control with an 8“ colour display • Conveyor distances of up to 25 m are possible when used in fully-automatic production systems • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specific software modification is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of via a vacuum system • Surface contact trigger available as an optional extra • Can be integrated into the system or operated independently • Interface for external memory-programmable control system (SPS) can be realised via the GESIPA®Interface

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GSM radio modul In the event of any deviations to the target status e.g. nearly empty feed unit, the GSM radio module (GSM = Global System for Mobile Communications) reports this to a mobile telephone or a process control centre via a call or an SMS. This allows short response times. Electronic key system and safety switch An electronic key system and a safety switch guarantee safe access control for at least two user groups and lock the covering hood to prevent unauthorised access to the components in the supply unit. Interface for connection to external control The new GESIPA® interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA® interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.).

Foot pedal

Of course, the interface is backward compatible with its predecessor models.

Special length tube packages A larger working radius can be achieved, e.g. for use on fully automatic production lines, by using packages of special hose lengths. These are available in various dimensions up to around 25 m to meet the requirements of the various applications. Operatingstatus display The signal lamps attached to the device in the colours red, green and white indicate the operating status of the system. An empty rivet tank, any deviations from the target operating status etc. are indicated immediately.

GESIPA®-Interface

Signal lamps indicate the operating status The experts in blind riveting

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GESiPA® lockbolt setting tools

GESiPA® lockbolt setting tools Lockbolts are used where there are particularly high requirements regarding the durability and vibration safety of the connection. The connection requires the components of the lockbolt to be accessible from two sides. Because the locking ring moulds into the retaining grooves during the setting process, the connection is extremely durable and secure against coming loose on its own.

» innovative » powerful » reliable

The GESIPA® lock bolt setting devices in the TAURUS® and Bird® series have been developed using a modular concept and are an ideal composition of experience and consistent further development by our experienced engineers. The lockbolt setting devices guarantee high-quality setting processes and therefore long-lasting and permanently tight connections. In the truck & trailer field in particular, GESIPA® devices ensure fast, trouble-free working processes.

Fastening material by means of lockbolts With standard lockbolts, the setting process itself is very similar to the blind riveting process. 1. The pin is positioned on one side and the collar on the other side of the materials to be joined. 2. The setting tool grasps the pin while pushing itself against the collar.

Head

3. By pulling the pin the application materials are pressed together and the collar is forced into the grooves of the pin. 4. The joining process is finished once the setting tool hits the joint´s surface and the pin breaks off at the predetermined fracture point because of the increasing tensile strength.

Centre line

Collar

Breakneck

Lockbolt after installation

Pintail Pintail-less lockbolt after installation

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Gesipa® lockbolt setting tools

TAURUS® 5 compact

TAURUS® 3 SRB

Working range 4,8er and 6,4er lockbolts C6L®* and MagnaGrip®* Technical data Weight: Operating air pressure: Air hose connection Ø: Air consumption: Traction power: Stroke:

Working range 4.8 lock bolts MagnaGrip®* and C6L®* 2,8 kg 5 - 7 bar 6 mm 4,8 NL / stroke 26,000 N at 5 bar 14 mm

Technical data Weight: Operating air pressure: Air hose connection Ø: Air consumption: Traction power: Stroke:

Accessories Maintenance wrench SW12/14, SW14/17 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list Advantages • Specially adjusted stroke for setting lockbolts • Very high tensile strength allows fast setting • Extremely handy and leightweight due to its compact design • Economic consumption of compressed air • Minimum wear and tear due to use of pulling head modules with jaws respectively adjusted in their numbers of parts • Efficient operation through extraction of spent mandrels • Large spent mandrel container • Attractive price-performance ratio

2.0 kg 5 - 7 bar 6 mm 4.8 NL / stroke 14,000 N at 5 bar 25 mm

Accessories Maintenance wrench SW12/14, SW14/17 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list

Advantages • Specially adjusted stroke for setting lockbolts • Very high tensile strength allows fast setting • Extremely handy and leightweight due to its compact design • Economic consumption of compressed air • Minimum wear and tear due to use of pulling head modules with jaws respectively adjusted in their numbers of parts • Efficient operation through extraction of spent mandrels • Large spent mandrel container • Attractive price-performance ratio

TAURUS® 5 compact for lock bolts 4.8mm C6L®* Part no. 760 0003

TAURUS® 5 compact for lock bolts 4.8mm MagnaGrip®* Part no. 760 0004

TAURUS® 5 compact for lock bolts 6.4mm C6L®* Part no. 760 0005

TAURUS® 3 for lockbolts 4.8mm MagnaGrip®* Part no. 758 0037

TAURUS® 5 compact for lock bolts 6.4mm MagnaGrip®* Part no. 760 0006

TAURUS® 3 for lockbolts 4.8mm C6L®* Part no. 758 0038 *Registered trademark of Alcoa Fastening Systems

*Registered trademark of Alcoa Fastening Systems

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Gesipa® lockbolt setting tools

TAURUS® 4 SRB

PowerBird® SRB 4,8

with Angle head 90° compact

Working range 6.4 lock bolts MagnaGrip®* and C6L®* Technical data Weight: 2.6 kg Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4“) Air consumption: approx. 4.8 NL per rivet Setting force: 20,000 N at 5 bar Stroke: 19 mm Accessoires Angle head with nosepiece in working position Tag on device head 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list

Working range 4.8 lock bolts C6L®* and Magna-Grip®* Technical data Weight (with battery): Drive: Traction power: Stroke: Available from the middle of 2014

2.3 kg 14,4 V DC 18,000 N 20 mm

Accessories Li-Ion power battery 2,6 Ah/14,4 V charger operating manual with spare parts list plastic carrying case

PowerBird® for lockbolts 4.8 mm C6L®* and MagnaGrip®*

Advantages • Hydro-pneumatic lock bolt setting device • Accessibility in tight working spaces • Light and compact design • Modular structure • Ergonomic handling

Advantages • Battery-operated lock bolt setting device • Processing anywhere • Lightweight and compact design • Modular structure • Ergonomic handling

Nosepiece Description

Part no.

Nosepiece for SRB 6,4 mm MagnaGrip®*

758 1204

Nosepiece for SRB 6,4 mm C6L®*

758 1295

TAURUS® 4 for SRB 6,4 mm MagnaGrip®* Art.-Nr. 759 0033

PowerBird® for lock bolts 4.8 mm (3/16“) C6L®* part no. 724 0047

TAURUS® 4 for SRB 6,4 mm C6L®* Art.-Nr. 759 0032

PowerBird® for lock bolts 4.8 mm (3/16“) Magna-Grip®* part no. 724 0048 *Registered trademark of Alcoa Fastening Systems

*Registered trademark of Alcoa Fastening Systems

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Gesipa® lockbolt setting tools

Head modules for lockbolts TAURUS 5® compact, TAURUS® 5 und 6 Head module for lockbolt 4.8 mm (3/16“) C6L and Magna-Grip® for TAURUS® 5 compact, TAURUS® 5 and TAURUS® 6

PowerBird SRB 6,4 ®

Part no. head module

Part no. tool to use

Ø D1

Head module for lockbolt 6 (3/16“) Huck C6L®*

760 1070

760 0003

34 mm

70 mm

77 mm

Head module for lockbolt 6 (3/16“) Huck Magna-Grip®*

760 1072

760 0004

34 mm

70 mm

77 mm

Head module

Working range 6.4 lockbolts MagnaGrip®* and C6L®*

Head modules for lockbolt 6,4 mm (1/4“) C6L and Magna-Grip®

Technical data Weight (with battery): 2,4 kg Drive: 14,4 V Traction Power: 18 000 N Stroke: 20 mm Accessoires Nosepiece in working position Li-Ion power battery 2,6 Ah/14,4 V with charger Operating instructions with spare parts list plastic carrying case

Head module

Part no. head module

Part no. tool to use

Ø D1

Head module for lockbolt 8 (1/4“) Huck C6L®*

760 1071

760 0005

34 mm

70 mm

77 mm

Head module for lockbolt 8 (1/4“) Huck Magna-Grip®*

760 1073

760 0006

34 mm

70 mm

77 mm

TAURUS® 3 SRB Head module for lockbolt 4.8 mm (3/16“) C6L and Magna-Grip® for TAURUS® 3 SRB

PowerBird® for lock bolts 6.4 mm C6L®* and MagnaGrip®*

Part no. head module

Part no. tool to use

Ø D1

Head module for lockbolt 6 (3/16“) Huck C6L®*

758 1230

758 0038

22,5 mm

61 mm

70 mm

Head module for lockbolt 6 (3/16“) Huck Magna-Grip®*

758 1231

758 0037

22,5 mm

61 mm

70 mm

Head module

Advantages • Battery powered lockbolt setting tool • Accessibility in tight working spaces • Light and compact design • Modular structure • Ergonomic handling

PowerBird® for lockbolts 6.4 mm (1/4“) C6L®* Part no. 724 0045

PowerBird® SRB Head module for lockbolt 4.8 mm (3/16“) C6L and Magna-Grip® for PowerBird® SRB Head module

Part no. head module

Part no. tool to use

Ø D1

Head module for PowerBird® for lockbolt 4.8 mm (3/16“) C6L®*

724 2067

724 0047

22,5 mm

56 mm

65 mm

Head module for PowerBird® for lockbolt 4.8 mm (3/16“) Magna-Grip®*

724 2068

724 0048

22,5 mm

56 mm

65 mm

Head module for lockbolt 6.4 mm (1/4“) C6L and Magna-Grip® for PowerBird® SRB

PowerBird® for lockbolts 6.4 mm (1/4“) Magna-Grip®* Part no 724 0046

Part no. head module

Part no. tool to use

Ø D1

Head module for PowerBird for lockbolt 6.4 mm (1/4“) C6L®*

724 2065

724 0045

32 mm

91 mm

108 mm

Head module for PowerBird® for lockbolt 6.4 mm (1/4“) Magna-Grip®*

724 2066

724 0046

32 mm

91 mm

108 mm

Head module ®

*Registered trademark of Alcoa Fastening Systems

* partly registered trademarks of TITGEMEYER GmbH & Co. KG or Alcoa Fastening Systems

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Blind rivet nuts technology

» » » » »

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Technical data on GESiPA® blind rivet nuts

Technical data on GESiPA® blind rivet nuts The two charts show the torque curve when screwing differently set blind rivet nuts. The pictures show the corresponding cross section of set blind rivet nuts. The upper picture shows the flat and completely formed closing head in the black frame. In contrast, the setting stroke of the blind rivet nut in the picture below is lower. This means that the closing head is not completely formed. A gap is still visible here in the folded forming zone. The incomplete closing head is framed in red. In the upper chart, the torque curve increases until the maximum thread load is reached before it fails. In the case of incompletely set blind river nuts, the torque curve runs as shown in the lower chart.

The torque only increase briefly and then runs at almost the same level for some time. The screw is screwed in further, however the preload force does not increase. Almost all the force resulting from the torque is used to form the final closing head. The torque only increases again once the forming zone is completely folded as shown in the upper picture. In an angle-controlled screwing process, the process is always stopped after the pre-set rotation angle. If the blind rivet is not set properly, the screwing process is interrupted, again after the same rotation angle. However in this case, the required clamping force has not yet been reached.

Your benefit

Force diagram for a setting process

The specified forces and torques correspond to calculated values or values determined in tests. They aim to help the user select the suitable fastener. GESIPA® recommends testing the blind rivet nuts in the application. The actual values may differ from the information in the catalogue due to different circumstances.

When the closing head meets the backside of the application, the pulling force starts increasing again. To ensure that the blind rivet nut sits tightly on the application material and does not slip when subjected to torque, the closing head must lie completely flat on the joining material (see cross-sections of the blind rivet nuts on the following page). If the setting process is not interrupted, the force will continue to rise until the thread is destroyed.

Angle of rotation [°]

The setting process

FF F



FF F

Traction Setzkraft [N]power [N]

The picture shows a diagram of the force-stroke curve for setting a blind rivet nut in the lower clamping range. Initially the force rises steeply because the deformation zone of the blind rivet nut is first compressed. Once a certain force is reached, the deformation zone starts to fold outwards. Due to the fact that the resistance of the material is lower during the deformation and creation of the closing head, the force drops slightly.

Setting stroke 5.0 mm

Torque-angle of rotation diagram with the stroke set correctly

 FF F Torque [Nm]

Please contact our technical team for further help and advice.

Torque [Nm]

Torque-angle of rotation diagram with the stroke set correctly

Setzweg [mm][mm] Setting path

Setting stroke 3.5 mm Angle of rotation [°]

158

The experts in blind riveting

159

Technical data on GESiPA® blind rivet nuts

The tightening torque (Nm) and (lb-ft)

Schematic layout for the thread tear-out test

Alu

(lb-ft) Nm

Steel

Stainless steel A2 /A4 / Monel

(lb-ft) Nm

(lb-ft)

2,5

1,8

3,0

5,0

3,7

8,0

5,9

14,0

10,3

9,5

7,0

12,0

8,9

27,0

19,9 29,5

2,2

5,5

17,5

12,9

30,0

22,1

40,0

M10

28,0

20,7

38,0

28,0

The tightening torque [(Nm) or (lb-ft)] specifies the maximum torque with which the screw can be tightened.

Thread breaking force (N) and (kp)

alu

(kp) N

steel

(kp) N

stainless steel A2 /A4 / Monel (kp)

4.800

489 8.000

815 10.000

1.019

5.700

581 11.500

1.172 15.000

1.529 2.548

9.500

968 21.500

2.191 > 25.000

13.000

1.325 28.000

2.853 > 30.000

M10

14.000

1.427 30.000

3.057

3.057 -

Shear strength (N) and (kp)

For testing, GESIPA® uses screws of the strength class 10.9 or higher that are free of all lubricants. A hardened washer is used as the clamping part.

Überdrehmoment

Torque (Nm)

Safety factor

Tightening torque

Angle of rotation (°)

alu

(kp)

steel

stainless steel A2 /A4 / Monel (kp) N (kp)

1.000

102 1.500

153 2.250

229

1.400

143 2.200

224 3.200

326

2.200

224 3.900

397 5.750

586

3.000

306 5.100

520 7.600

M10

3.600

367 6.000

611

774 -

Schematic layout for the shear strength test

Torque-angle of rotation diagram The diagram above shows examples of three torque rotational angle curves. The highest torque value that is reached when screwing a screw into a blind rivet is the overtorque. This is the point where the blind rivet nut will fail. All values in the green range can be selected for the torque. The range between the tightening torque and the overtorque is the safety margin.

160

The maximum bearable axial load on the thread is the thread breaking force [(N) and (kp)]. GESIPA® uses screws of the strength class 10.9 or higher that are free of all lubricants for the test. The test takes place in the lower and upper clamping range.

Schematic layout for the torque test

The overtorque is the fail limit of the thread. This is higher than the maximum recommended tightening torque and primarily depends on the type of thread and the friction partner. Reduced friction surfaces, borehole tolerances or lower friction coefficients µ, can greatly reduce the overtorque so that the thread of the blind rivet nut fails even before the specified value is reached.

The test is carried out in the lower and the upper clamping range, where the blind rivet nuts are loaded with the specified torque. Then the screw is screwed out again. The thread must still turn smoothly in order to pass the test. Then the blind rivet nut is loaded again up to the overtorque.

4,1

The experts in blind riveting

The shear strength [(N) and (kp)] states the minimum transverse force up to which the set blind rivet can be loaded before it fails. The load is exerted as a single shear and without a screw at a clamping length of 3.0 mm.

The stated values only apply to round flat head blind rivet nuts. The values for other models depend on the material of the application and the head shape. These can be determined on request.

The experts in blind riveting

161

Blind rivet nuts range » high quality » tested » safe

162

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163

Blind rivet nuts alu

Blind rivet nuts steel splined

Material: AlMg 3

Material: Steel, zinc-plated

Standard Dome head

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,25 - 3,0

641 0030

A 500

Hole Ø: 6.1 mm

6 x 13,0

2,5 - 4,5

641 0073

7 x 11,5

0,25 - 3,0

641 0138

A 500

Hole Ø: 7.1 mm

7 x 13,5

2,5 - 5,0

641 0170

9 x 15,5

0,25 - 3,5

641 0235

A 250

Hole Ø: 9.1 mm

9 x 18,0

3,0 - 5,5

641 0278

11 x 17,0

0,25 - 3,5

641 0332

A 100

Hole Ø: 11.1 mm

11 x 20,0

3,0 - 6,0

641 0367

M 10

12 x 17,5

0,25 - 3,5

641 0456

A 100

Hole Ø: 12.1 mm

12 x 20,5

3,0 - 6,0

641 0480

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

0,5 - 3,0

641 0553

A 500

7 x 12,5

0,5 - 3,0

641 0650

A 500

9 x 15,5

0,5 - 3,5

641 0758

A 250

11 x 17,0

0,5 - 3,5

641 0766

A 100

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

1,5 - 3,5

641 2017

A 500

Hole Ø: 6.1 mm

6 x 13,5

3,0 - 5,0

641 2041

7 x 13,5

1,5 - 4,0

641 2130

Hole Ø: 7.1 mm

7 x 15,5

3,5 - 6,0

9 x 17,0

1,5 - 4,5

Hole Ø: 9.1 mm

9 x 19,0

4,0 - 6,5

11 x 18,5

1,5 - 4,5

Hole Ø: 11.1 mm

11 x 20,5

4,0 - 6,5

641 2343

M 10

12 x 19,0

1,5 - 4,5

641 2432

Hole Ø: 12.1 mm

12 x 21,0

Small head M4 Hole Ø: 6.1 mm

M5 Hole Ø: 7.1 mm

M6 Hole Ø: 9.1 mm

M8 Hole Ø: 11.1mm

Countersunk (90°)

164

Standard

Rivet body D1 x L mm

4,0 - 6,5

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,25 - 3,0

642 0052

A 500

Hole Ø: 6.1 mm

6 x 13,0

2,5 - 4,5

642 0095

7 x 11,5

0,25 - 3,0

642 0176

A 500

Hole Ø: 7.1 mm

7 x 13,5

2,5 - 5,0

642 0214

9 x 15,5

0,25 - 3,5

642 0273

A 250

Hole Ø: 9.1 mm

9 x 18,0

3,0 - 5,5

642 0338

11 x 17,0

0,25 - 3,5

642 0397

A 100

Hole Ø: 11.1 mm

11 x 20,0

3,0 - 6,0

642 0427

M 10

12 x 17,5

0,25 - 3,5

642 0494

A 100

Hole Ø: 12.1 mm

12 x 20,5

3,0 - 6,0

642 0524

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

0,25 - 3,0

642 0613

A 500

7 x 12,5

0,25 - 3,0

642 0710

A 500

9 x 15,5

0,25 - 3,5

642 0818

A 250

11 x 17,0

0,25 - 3,5

642 0826

A 100

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

1,5 - 3,5

642 2012

A 500

Hole Ø: 6.1 mm

6 x 13,5

3,0 - 5,0

642 2047

A 500

7 x 13,5

1,5 - 4,0

642 2144

A 500

641 2149

Hole Ø: 7.1 mm

7 x 15,5

3,5 - 6,0

642 2152

641 2238

A 250

9 x 17,0

1,5 - 4,5

642 2233

A 250

641 2246

Hole Ø: 9.1 mm

9 x 19,0

4,0 - 6,5

642 2241

641 2335

A 100

11 x 18,5

1,5 - 4,5

642 2330

A 100

Hole Ø: 11.1 mm

11 x 20,5

4,0 - 6,5

642 2349

A 100

M 10

12 x 19,0

1,5 - 4,5

642 2438

A 100

Hole Ø: 12.1 mm

12 x 21,0

4,0 - 6,5

642 2446

641 2440

Dome head

Small head Hole Ø: 6.1 mm

Hole Ø: 7.1 mm

Hole Ø: 9.1 mm

Hole Ø: 11.1mm

Countersunk (90°)

The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 160 and 161.

For head diameters, please report to page 171.

The experts in blind riveting

165

Blind rivet nuts Steel half hexagonal

Blind rivet nuts Stainless steel A2

Material: Steel, zinc-plated

Material: Stainless steel A2 1.4567

Standard Dome head

SW6 +0.1

SW7 +0.1

SW9 +0.1

SW11+0.1

Small head

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,5 - 2,0

642 4007

A 500

7 x 12,0

9 x 15,5

11 x 17,0

0,5 - 3,0

642 4015

642 4023

642 4031

A 250

A 100

Grip range mm

6 x 11,0

0,5 - 2,0

642 4309

A 500

7 x 12,5

0,5 - 3,0

642 4317

A 500

SW7 +0.1

SW9 +0.1

SW11 +0,1

9 x 15,5

11 x 17,0

0,5 - 3,0

642 4325

642 4333

Dome head

A 500

Rivet body D1 x L mm SW6 +0.1

Part no.

Standard

Quantity per box

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,25 - 3,0

643 0007

A 500

Hole-Ø: 6,1 mm

6 x 13,0

2,5 - 4,0

643 0015

7 x 11,5

0,25 - 3,0

643 0104

A 500

Hole-Ø: 7,1 mm

7 x 13,5

2,5 - 4,5

643 0112

9 x 15,5

0,25 - 3,5

643 0201

A 250

Hole-Ø: 9,1 mm

9 x 18,0

3,0 - 5,5

643 0228

11 x 17,0

0,25 - 3,5

643 0309

A 100

Hole-Ø: 11,1 mm

11 x 20,0

3,0 - 6,0

643 0317

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

0,25 - 3,0

643 0503

A 500

7 x 12,5

0,25 - 3,0

643 0600

A 500

9 x 15,5

0,25 - 3,5

643 0708

A 250

11 x 17,0

0,25 - 3,5

643 0805

A 100

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box A 500

Small head M4 Hole-Ø: 6,1 mm

M5 Hole-Ø: 7,1 mm

A 250

M6 Hole-Ø: 9,1 mm

A 100

M8 Hole-Ø: 11,1mm

The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 160 and 161. For head diameters, please report to page 171.

Countersunk) M4

6 x 12,0

1,5 - 3,0

643 2018

Hole-Ø: 6,1 mm

6 x 13,0

2,5 - 4,0

643 2026

7 x 13,5

1,5 - 4,0

643 2107

A 500

Hole-Ø: 7,1 mm

7 x 15,5

3,5 - 6,0

643 2115

9 x 17,0

1,5 - 4,5

643 2204

A 250

9 x 18,5

4,0 - 6,0

643 2212

11 x 18,5

1,5 - 4,5

643 2301

A 100

11 x 20,0

4,0 - 6,0

643 2328

Hole-Ø: 9,1 mm

M8 Hole-Ø: 11,1 mm

Material surcharge will be added at a daily rate The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 160 and 161. For head diameters, please report to page 171.

166

The experts in blind riveting

167

Blind rivet nuts Stainless steel A2 half hexagonal

Blind rivet nuts Stainless steel A4

Material: Stainless steel A2 1.4567

Material: Stainless steel A4 1.4578

Standard Dome head

SW6 +0,1

SW7 +0,1

SW9 +0,1

SW11 +0,1

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,5 - 2,0

643 4007

A 500

7 x 12,0

0,5 - 3,0

643 4015

Standard Dome head

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,25 - 3,0

644 0440

A 500

6 x 13,0

2,5 - 4,0

644 0490

7 x 11,5

0,25 - 3,0

644 0510

7 x 13,5

2,5 - 4,5

644 0550

9 x 15,5

0,25 - 3,5

644 0012

A 250

9 x 18,0

3,0 - 5,5

644 0011

11 x 17,0

0,25 - 3,5

644 1010

A 100

11 x 20,0

3,0 - 6,0

644 1060

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

0,25 - 3,0

644 0480

A 500

7 x 12,5

0,25 - 3,0

644 0520

9 x 15,5

0,25 - 3,5

644 0015

A 250

11 x 17,0

0,25 - 3,5

644 1020

A 100

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 12,0

1,5 - 3,0

644 0470

A 500

Hole-Ø: 6,1 mm

6 x 13,0

2,5 - 4,0

644 0495

7 x 13,5

1,5 - 4,0

644 0560

Hole-Ø: 7,1 mm

7 x 15,5

3,5 - 6,0

644 0570

9 x 17,0

1,5 - 4,5

644 0014

A 250

9 x 18,5

4,0 - 6,0

644 0013

M4 Hole Ø: 6.1 mm

Hole Ø: 7.1 mm 9 x 15,5

11 x 17,0

0,5 - 3,0

643 4024

643 4210

A 250

M6 Hole Ø: 9.1 mm

A 100

M8 Hole Ø: 11.1 mm

Small head M4

SW6 +0,1

SW7 +0,1

SW9 +0,1

SW11 +0,1

Small head

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,5 - 2,0

643 4309

A 500

7 x 12,0

0,5 - 3,0

643 4317

9 x 15,5

0,5 - 3,0

643 4325

A 250

11 x 17,0

0,5 - 3,0

643 4333

A 100

Hole Ø: 6.1 mm

Hole Ø: 7.1 mm

Hole Ø: 9.1 mm

M8 Hole Ø: 11.1mm

Countersunk M4

Hole-Ø: 9,1 mm

M8 Hole-Ø: 11,1 mm

11 x 18,5

1,5 - 4,5

644 1050

A 100

11 x 20,0

4,0 - 6,0

644 1070

168

The experts in blind riveting

169

Blind rivet nuts Stainless steel A4 half hexagonal

Blind rivet nuts MonelÂŽ

Material: Stainless steel A4 1.4578

Material: Monel 400 NiCu30Fe 2.4360

Standard Dome head

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

6 x 11,0

0,5 - 2,0

644 0450

A 500

7 x 12,0

0,5 - 3,0

644 0540

9 x 15,5

0,5 - 3,0

644 0016

A 250

11 x 17,0

0,5 - 3,0

644 1030

A 100

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

SW6 +0,1 SW7 +0,1 SW9 +0,1 SW11 +0,1

Small head M4

6 x 11,0

0,5 - 2,0

644 0460

A 500

7 x 12,0

0,5 - 3,0

644 0530

9 x 15,5

0,5 - 3,0

644 0017

A 250

11 x 17,0

0,5 - 3,0

644 1040

A 100

SW6 +0,1 SW7 +0,1 SW9 +0,1 SW11 +0,1

Standard Dome head

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

9 x 15,5

0,25 - 3,5

645 0695

A 250

Hole Ă&#x2DC;: 9.1 mm

9 x 18,0

3,0 - 5,5

645 0698

Material surcharge will be added at a daily rate

Material

All materials

Size

Head diameter (mm)

Dome head/countersunk/Small

Dome head/countersunk/Small head

M5 M6

Steel and Stainless steel A2 and A4, half hexagonal

7,1

8,1

8,4

10,1

10,4

12,1

15,8

12,4

M 10

./.

7,4

./.

170

The experts in blind riveting

171

PolyGrip® blind rivet nuts

PolyGrip® blind rivet nuts Steel

PolyGrip® blind rivet nuts – The GESIPA® blind rivet nuts with large grip range

standard Dome head

Material: Steel Surface: Zinc-plated

M5 Hole Ø: 7.1 mm

M6 Hole Ø: 9.1 mm

M8 Hole Ø: 11.1mm

The PolyGrip® blind rivet nuts Die PolyGrip® blind rivet nuts are the logical further development of many years of experience with our PolyGrip® multi-range blind rivets. Thanks to the benefits of its large drilling hole tolerance and the option of covering various grip ranges with just one fastener, the PolyGrip® blind rivet nut has become a first-choice connector in many industrial applications and in trade.

Bringing together multiple dimensions saves handling and storage costs while also permanently reducing the risk of confusion in the workplace and the quality problems this can result in.

Grip range of the PolyGrip® blind rivet nut

Grip range of conventional blind rivet nuts

Large grip range: Ideally, the one PolyGrip® blind rivet nut can replace up to five different dimensions of DIN standard blind rivet nuts thanks to the large grip range.

Stainless steel A2 standard Dome head

M5 Hole Ø: 7.1 mm

M6 Hole Ø: 9.1 mm

Material: Stainless steel A2 1.4567, polished

M8 Hole Ø: 11.1mm

with large grip range

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

7 x 13,5

0,25 - 5,0

656 0213

A 500

9 x 18,0

0,25 - 6,0

656 0338

A 250

11 x 20,0

0,5 - 6,5

656 0426

A 100

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

7 x 13,5

0,25 - 5,0

657 0113

A 500

9 x 18,0

0,5 - 6,0

657 0227

A 250

11 x 20,0

0,5 - 6,5

657 0366

A 100

Material surcharge will be added at a daily rate

Stainless steel A4 standard Dome head

Aluminium standard Dome head

Material: Stainless steel A4, 1.4578, polished

M5 Hole Ø: 7.1 mm

M6 Hole Ø: 9.1 mm

Material: AlMg 2,5

M8 Hole Ø: 11.1mm

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

7 x 13,5

0,25 - 5,0

655 0171

A 500

9 x 18,0

0,25 - 6,0

655 0277

A 250

11 x 20,0

0,5 - 6,5

655 0366

A 100

M5 Hole Ø: 7.1 mm

M6 Hole Ø: 9.1 mm

M8 Hole Ø: 11.1mm

Rivet body D1 x L mm

Grip range mm

Part no.

Quantity per box

7 x 13,5

0,25 - 5,0

657 0113

A 500

9 x 18,0

0,5 - 6,0

657 0227

A 250

11 x 20,0

0,5 - 6,5

657 0366

A 100

Material surcharge will be added at a daily rate

The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 160 and 161. For head diameters, please report to page 171.

172

The experts in blind riveting

173

Blind rivet nuts with hose connection

Blind rivet nut studs steel As a combination of blind rivet nut and screw, blind rivet nut studs offer an alternative or replacement for welding studs.

Especially for pneumatic plastic hoses

The following applications are particularly suitable for the use of GESIPA® blind rivet nut studs: • • • • • • •

Accessibility from one side only Thin carrier materials (sheet metal, plastics, etc.) Necessary pre-centering On heat sensitive application materials (e.g. welding not possible) Surface coatings must not be damaged Production of electrically conductive joints Fast replacement of welding studs (repairs)

GESIPA® blind rivet nut studs can be set without any problem with the GESIPA® blind rivet nut setting tools FireBird®, GBM 95 and FireFox® using corresponding adapters (see tool description) for blind rivet nut studs.

Part no. 6421110

Specification: BRN M5x7x26 KK steel, hose connection, galvanized Grip range:

0,50 - 2,50 mm

Standard

Predrilled hole ø: 7,1 + 0,1 mm

Rivet body

Dome head

Use: Connection of a pneumatic hose (ø 4 mm) for use with liquids and gases

Material: Steel, zinc-plated

Customer advantages: • Reduction in variety of parts • Better look (single colour) • Reduced assembly effort • Simplified assembly process • Access to component from one side • Saving on material and assembly costs

Quantity per box

mm 10,0

638 1010

A 200

7 x 11,5

0,25 - 3,0

11,5

638 1018

A 150

9 x 15,5

0,25 - 3,0

638 1027

A 150

11 x 17,0

0,25 - 3,0

15,5

638 1035

A 100

M6 Hole Ø: 9.1 mm

Hole Ø: 11.1mm

Part no.

0,25 - 3,0

Hole Ø: 7.1 mm

Thread protrusion min.

6 x 11,0

Hole Ø: 6.1 mm

Sectors: • Ventilation and air conditioning technology • Pneumatics accessories • Housing and container manufacturing

Grip range

D1 x L mm

Size mm

Shear strength (kp)

5.160

(525)

6.030

(614)

3,0

7.200

(733)

10.800

(1.100)

6,0

10.800

(1.100)

17.800

(1.812)

13,0

18.400

(1.873)

27.800

(2.830)

26,0

Tensile strength (kp)

Max. torque Nm

The values were determined using a screw of the strength class 8.8.

Example: Blind rivet but with plastic hose

Further dimensions, special surface treatments or materials are available on request.

174

The experts in blind riveting

175

Blindnd rivete Blind rivet nut setting tools

» Leading in technology » Experience

» Own production

Blind rivet nut hand tools

S. 178

GBM 10

GBM 20

GBM30

FireFly

Blind rivet nut setting tools

S. 184

FireBird® Gold Edition

FireBird®

FireFox® 1

FireFox® 2

FireFox® 2L

GBM 95

What rivets what? Tools

Blind rivet nuts

Energy M3

M10

GBM 10

GBM 20

GBM 30

FireFly

FireBird

FireBird Gold Edition

GBM 95

FireFox® 1

FireFox® 2

® ®

176

H: Hand tool B: Battery powered tool P: Hydro-pneumatic tool A: Alu S: Steel E: Stainless steel M: Monel Red box: ASE: All materials (ASE) are possible. If there are exceptions you will find the letters directly in the box.

M12

A AS

The experts in blind riveting

177

Blind rivet hand tool

GBM 10 Working range Blind rivet nuts from M3* up to M6 alu and up to M5 steel, brass and stainless steel Technical data Weight: 600 g Total length: 260 mm Stroke: 7 mm

GBM 10 Blind rivet hand tool

Features • Simple lift setting via a knurled nut for safe and complete setting of the blind rivet nuts • Threaded mandrel protection via spring ring for fast tool-free replacement of the threaded mandrel • With opening spring for simple handling • Body in high-quality die cast aluminium • Body head made of forged chrome-vanadium steel • Ergonomic handles

Accessories Standard: Threaded mandrel and nosepiece M5 (optional also with M4 or M6) Maintenance instructions with spare parts list Stroke table

Threaded mandrels and nosepieces Article

Part no.

Threaded mandrel M4

720 2407

Threaded mandrel M5

720 2504

Threaded mandrel M6

720 2601

Nosepiece M4

720 2415

Nosepiece M5

720 2512

Nosepiece M6

720 2628

GBM 10 – M5 Part no. 720 0013 GBM 10 – M4 Part no. 720 0056 GBM 10 – M6 Part no. 720 0064

*Threaded mandrel and nosepiece M3 also available as special accessoires

Blind rivet nut box GBM 10 with threaded mandrel and nosepiece M5 including threaded mandrels and nosepieces M 4 and M 6, different blind rivet nut dimensions M 4 to M 6 made of alu for joint thicknesses of 0.25 to 3 mm. Incl. 4 blind rivet nut sizes: Alu Alu Alu Alu

M4 M5 M5 M6

x x x x

6 7 7 9

x x x x

11.0 11.5 13.5 15.5

mm mm mm mm

Part no. 753 0013

*Threaded mandrel and nosepiece M3 also available as special accessoires

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The experts in blind riveting

179

Blind rivet nut hand tool

GBM 20

GBM 30

Working range Blind rivet nut from M3* up to M6 alu and up to M5 steel, brass and stainless steel Technical data Weight: 900 g Total length: 360 mm Stroke: 7 mm Accessories Standard: Threaded mandrel and nosepiece M5 (also optional with M4 or M6) Maintenance instructions with spare parts list Stroke table

Features • With opening spring for simple handling • Large lever action for working with a minimum of effort • Fast tool-free replacement of the threaded mandrel • Quick drill configuration for fast and simple winding on/of the threaded mandrel • Casing in steel • Lever made of forged steel • Plastic-coated handles

Working range Blind rivet nuts from M3* up to M10 alu and steel and up to M8 brass and stainless steel Technical data Weight: 1.8 kg Total length: 470 mm Stroke: 7 mm Accessories Standard: Threaded mandrel and nosepiece M6 (optional also with M5, M8 or M10) Maintenance instructions with spare parts list Stroke table

Threaded mandrels and nosepieces

GBM 20 – M 5 Part no. 721 0019

Article

Part no.

Threaded mandrel M4

721 2402

Threaded mandrel M5

721 2496

Threaded mandrel M6

721 2607

Nosepiece M4

721 2410

Nosepiece M5

721 2518

Nosepiece M6

721 2615

*Threaded mandrel and nosepiece M3 also available as special accessories

GBM 20 – M 4 Part no. 721 0027

180

GBM 30 – M6 Part no. 722 0014 GBM 30 – M5 Part no. 722 0022 GBM 30 – M8 Part no. 722 0030

GBM 20 – M 6 Part no. 721 0035

Features • Quick drill configuration for fast and simple drilling in and out of the threaded mandrel • Favourable transmission ratio for low force application even when seting larger blind rivet nuts • Simple lift setting via a lift scale for safe and complete setting of the blind rivet nuts • Fast tool-free replacement of the threaded mandrel • Casing and cross bearing made of forged steel • Lever arms made of galvanised steel tubes • Plastic-coated handles

Description

Part no.

Threaded mandrel M5

722 2505

Threaded mandrel M6

722 2602

Threaded mandrel M8

722 2807

Threaded mandrel M10

722 2904

Nosepiece M5

722 2513

Nosepiece M6

722 2610

Nosepiece M8

722 2815

Nosepiece M10

722 2912

*Threaded mandrel and nosepiece M3 and M4 also available as special accessories

GBM 30 – M10 Part no. 722 0049

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181

FireFly

Force and intelligence for setting blind rivet nuts

Smart handling • The well-proven principle of operation of the GESIPA® hand riveting tool Flipper® spares up to 40% of the hand force for setting blind rivet nuts • A special lever design as well as the ratchet mechanism provide a reduction of hand force • Exchange of nosepiece and threaded mandrel • The total stroke is 9 millimeter long for setting of new generation multigrip blind rivet nuts like new the GESIPA® PolyGrip® blind rivet nuts • Tool-free setting of stroke and threaded mandrel lengths allows simple setting of blind rivets of different lengths Working range Blind rivet nuts from M3 up to M6 aluminium as well as from M3 up to M5 steel

FireFly – Accessories FireFly – The comprehensive one Equipped with M5 nosepiece and threaded mandrel in plastic carrying case, with 2 mini packs alu blind rivet nuts M4 and M5 as well as nosepiece and threaded mandrel M4, operating instructions and stroke adjustment list Part no. 752 0001

Refill mini packs for blind rivet nuts M4 x 6 x 13,0 Part no. 641 4200 M5 x 7 x 13,5 Part no. 641 4210

Part no.

BRN thread protrusion min. max.*

702 1027

702 1028

702 1029

* A corresponding extended nosepiece must be used for thread protrusions > 22 mm.

Threaded mandrels and nosepieces Technical data Total stroke: Single action stroke: Weight:

9 mm 1,8 mm 750 g

Article

Part no.

Threaded mandrels M3

702 1015

Threaded mandrels M4

702 1014

Threaded mandrels M5

702 1013

Threaded mandrels M6

702 1026

Threaded mandrels M3

702 1008

Threaded mandrels M4

702 1007

Threaded mandrels M5

702 1006

Threaded mandrels M6

702 1010

FireFly in cardboard

i 182

Retrofit set for blind rivet nut studs

The experts in blind riveting

Article

Part no.

Threaded mandrels 6 - 32 UNC

702 2001

Threaded mandrels 8 - 32 UNC

702 2002

Threaded mandrels 10 - 24 UNC

702 2003

Threaded mandrels 10 - 32 UNF

702 2004

Threaded mandrels 1/4“ - 20 UNC

702 2005

Nosepiece insert 6 - 32 UNC

702 2006

Nosepiece insert 8 - 32 UNC

702 2007

Nosepiece insert 10 - 24 UNC

702 2008

Nosepiece insert 1/4“ - 20 UNC

702 2009

The nosepiece insert 10 - 24 UNC can be used for threaded mandrels 10 - 24 UNC and 10-32 UNF

Equipped with a nosepiece and threaded mandrel, operating instructions and stroke table Article

Part no.

FireFly M5 in card-board box

752 0002

FireFly M3 in card-board box

752 0003

FireFly M4 in card-board box

752 0004

FireFly M6 in card-board box

752 0006

FireFly 6 - 32 UNC in card-board box

752 0007

FireFly 8 - 32 in card-board box

752 0008

FireFly 10 - 24 UNC in card-board box

752 0009

FireFly 10 - 32 UNF in card-board box

752 0010

FireFly 1/4“ - 20 UNC in card-board box

752 0011

183

FireBird

The well-proven blind rivet nut setting tool with Li-Ion energy

FireBird® – Battery powered blind rivet nut setting tool with 14,4 Volt Li-ion battery Working range Blind rivet nuts up to M10 aluminium, up to M8 steel and up to M6 stainless steel Technical data Weight: Traction power: Drive: Stroke:

2.1 kg with battery 13.000 N DC motor 5.5 mm

Accessories Threaded mandrel and nosepiece M6 (in working position), 1 hexagonal wrench Threaded mandrel and nosepiece M4 and M5 (in magazine), 1 double open ended wrench SW 24/27

FireBird® with battery14,4 Volt / 1,3 Ah and charger, in carrying case Part no. 726 0032 FireBird® with two batteries14,4 Volt / 1,3 Ah and charger, in carrying case Part no. 726 0030

Power per battery charge/ Threaded mandrels and nosepieces approx. pc per charging process

Blind rivet nuts inner thread

Material

Alu

480

Steel/Stainless steel

440

Alu

420

Steel/Stainless steel

380

Alu

380

Steel/Stainless steel

320

Alu

320

Steel/Stainless steel

240

Alu

270

Steel/Stainless steel

140

M10

Alu

240

Part no. Threaded mandrel

Nosepiece

726 2019*

726 2086*

726 2027

726 2094

726 2035

726 2108

726 2043

726 2116

726 2051*

726 2124*

726 2078*

726 2132*

* Available as special accessory

High performance 14.4 Volt rechargeable energy for flexible, cable-free use on building sites and industrial production

•

Safety first • • • • •

Drill-on of the blind rivet nut with reduced torque and automatic switch-off Triggering the setting process clearly separated from the drill-on action Automatic drill-out function after the end of the setting process Drill-off with high torque Sturdy, compact and shockproof tool housing

Ergonomics • •

Fatigue-free working through well balanced weight repartition and ergonomic grip Easy stroke adjustment

Charger 14,4 V Li-Ion

With Li-Ion energy

• • • • •

Simple and safe drilling of the blind rivet nuts Constant setting speed Automatic switchover from setting to drilling Fast and simple change system for threaded mandrels

The versatile one

i 184

Technical data Input voltage: Output voltage: Recharging time: Weight:

230 V / 50 Hz 14.4 V DC 50 to100 minutes (battery depending) 0.6 kg

Conversion kit for blind rivet nut studs

The fast one • • • •

Part no. 725 1134

Battery with 1.3 Ah (standard) or power battery with 2.6 Ah as special accessory No memory-effect High energy yield due to high voltage Low weight allows for extremely easy and fast operation Extremely low self discharge New battery shape allow the tool to be stored standing on its battery

M10 alu blind rivet nuts and up to M8 steel and up to M6 stainless steel VIDEO

The experts in blind riveting

Part no.

BRN thread protrusion min. max.*

726 3015

726 3023

726 3031

726 3058

* A corresponding extended nosepiece must be used for thread protrusions > 22 mm.

Charger 12 V NiCd Part no. 725 1035

The experts in blind riveting

Battery 14,4 V/1,3 Ah (Li-Ion) Part no. 725 1045 Weight: 0.35 kg

Power battery 14,4 V/2,6 Ah (Li-Ion) Part no. 725 1049 Weight: 0.5 kg available as special accessory

185

FireBird Gold Edition ®

FireBird

FireBird® Gold Edition – Battery powered blind rivet nut setting tool with 18 kN traction power Power per battery charge/ Threaded mandrels and nosepieces

Working range Blind rivet nuts up to M10 aluminium, up to M8 steel Technical data Weight: Traction power: Drive: Stroke:

2.2 kg with battery 18.000 N DC motor 5.5 mm

Accessoires Threaded mandrel and nosepiece M6 (in working position), 1 hexagonal wrench Threaded mandrel and nosepiece M4 and M5 (inmagazine), 1 double open ended wrench SW 24/27

Available from the middle of 2014

FireBird® Gold Edition with power battery 4,4 Volt / 2,6 Ah and charger, in carrying case Part no. 726 0001

approx. pc per charging process

Blind rivet nuts inner thread

Material

alu

480

steel/stainless steel

440

alu

420

steel/stainless steel

380

alu

380

steel/stainless steel

320

alu

320

steel/stainless steel

240

alu

270

steel

140

M10

alu

240

Part no. threaded mandrel

nosepiece

726 2019*

726 2086*

726 2027

726 2094

726 2035

726 2108

726 2043

726 2116

726 2051*

726 2124*

726 2078*

726 2132*

* Available as special accessory

Charger 14,4 V Li-Ion High performance

With Li-Ionen-Energy

The FireBird® for the flexible and cable-free use on building sites and industrial production is now available more stronger. The FireBird® Gold Edition sets blind rivet nuts up to M8 all materials with 18.000 N traction power.

• • • •

Safety first • • • • • • • •

• •

Part no. 725 1134

Simple and safe drilling of the blind rivet nuts Constant setting speed Automatic switchover from setting to drilling Fast and simple change system for threaded mandrels

Ergonomics • •

186

Weight:

230 V / 50 Hz 14.4 V DC 50 to100 minutes (battery depending) 0.6 kg

Conversion kit for blind rivet nut studs

The fast one • • • •

Technical data Input voltage: Output voltage: Recharging time:

Power battery with 2,6 Ah No memory-effect High energy yield due to high voltage Low weight allows for extremely easy and fast operation Extremely low self discharge New battery shape allow the tool to be stored standing on its battery

Part no.

BRN thread protrusion min. max.*

726 3015

726 3023

726 3031

726 3058

* A corresponding extended nosepiece € 255.00 must be used for thread protrusions > 22 mm.

Fatigue-free working through well balance weight repartition and ergonomic grip Easy stroke adjustment

Power battery 14,4 V/2,6 Ah (Li-Ion) Part no. 725 1049 Weight: 0.5 kg available as special accessory

Charger 12 V NiCd/NiMh Part no. 725 1035

The experts in blind riveting

187

FireFox 1

FireFox ®

Available from end of 2013

The easier-to-handle little brother of the FireFox® has been developed to allow even smaller blind rivet nuts to be set optimally and without damaging the materials to be joined. The FireFox® is controlled exclusively by setting the setting power. The thread of the blind rivet nut is perfectly protected and the blind rivet nut is anchored securing in the material being joined. Thanks to the modular system, the FireFox® has the same ergonomic design, low-fatigue working and familiar reliability of GESIPA® processing devices as its big brother. The stability has been optimised using a new rubber base.

FireFox® 1 – hydro-pneumatic blind rivet nut setting tool for M3-M6 Equipment Threaded mandrel and nosepiece optional from M3 to M6 Accesoires • Adapter for use of cylinder screws with hexagon socket DIN EN • ISO 4762 as threaded mandrel from M4 to M8 • Adapter for setting blind rivet screws, M4 to M8 • Nosepieces and threaded mandrels in imperial or US dimensions

FireFox® 1 – M3 Part no. 773 0001 FireFox® 1 – M4 Part no. 773 0002 FireFox® 1 – M5 Part no. 773 0003 FireFox® 1 – M6 Part no. 773 0004

Threaded mandrels

NEW With fast setting force presetting by using a new colour coding.

Article

Part no.

Article

Part no.

Threaded mandrel M3

772 1046

Threaded mandrel 6-32 UNC

772 1101

Threaded mandrel M4

772 1047

Threaded mandrel 8-32 UNC

772 1102

Threaded mandrel M5

772 1048

Threaded mandrel 10-24 UNC

772 1103

Threaded mandrel M6

772 1049

Threaded mandrel 10-32 UNF

772 1104

Article

Part no.

Article

Part no.

Threaded mandrel M3

772 1053

Nosepiece 6-32 UNC

772 1108

Threaded mandrel M4

772 1054

Nosepiece 8-32 UNC

772 1109

Threaded mandrel M5

772 1055

Nosepiece 10-32 UNF

772 1110

Threaded mandrel M6

772 1056

Working range Blind rivets from M3 to M5 all materials as well as M6 in aluminium Technical data Weight: Maximum stroke: Adjustable traction force: Operating air pressure: Air hose connection: Air consumption:

1.96 kg approx. 7,5 mm up to approx. 12 kN at 5 bar 5-7 bar 6 mm Ø (1/4’’) approx. 2 - 3 ltr. per setting process (depending on nutsize)

Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screw driver SW 4 1 oil refill bottle with hydraulic oil 100 ml 1 oil refill can

188

The experts in blind riveting

Nosepieces

i The experts in blind riveting

189

FireFox 2

FireFox ®

The ultimate hydropneumatic blind rivet nut setting tool

With its FireFox® 2 GESIPA® is setting standards in the field of blind rivet nut setting. The tool can be controlled either through a stroke adjustment or through pulling force limitation. Especially the latter provides a save anchorage of the blind rivet nut in its hole, while preserving both application materials and inner thread with high process safety.

FireFox® 2 – M6 Part no. 772 0001

Equipment Threaded mandrel and nosepiece choice from M3 to M12

FireFox® 2 – M3 Part no. 772 0002

Accessories • Adapter for use with hexagon socket cylinder screws DIN EN ISO 4762 as threaded mandrel from M4 to M8 • Adapter for setting blind rivet nut studs, M4 to M8 • Adapter for setting crimp nuts from M4 to M8 • Nosepieces and threaded mandrels in imperial or US dimensions • Complete threaded mandrel and nosepiece sets

FireFox® 2 – M4 Part no. 772 0003 FireFox® 2 – M5 Part no. 772 0004 FireFox® 2 – M8 Part no. 772 0005 FireFox® 2 – M10 Part no. 772 0006 FireFox® 2 – M12 Part no. 772 0007

Threaded mandrels

Working range Blind rivet nuts from M3 up to M10 all materials as well as M12 in aluminium and steel

Technical data Weight: Adjustable stroke,max: Adjustable traction force, max: Operating air pressure: Air hose connection: Air consumption:

2.4 kg 10mm 18,5 kN at 5 bar 5-7 bar 6 mm Ø (1/4’’) approx. 2 to 4 ltr. per rivet nut (depending on nut size)

Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screw driver SW 4 1 oil refill can with hydraulic oil 100 ml 1 oil refill can Operating instructions with spare parts list

i 190

FireFox® 2 – The ultimate hydro-pneumatic blind rivet nut setting tool

The experts in blind riveting

Article

Part no.

Article

Part no.

Threaded mandrel M3

772 1046

Threaded mandrel 6-32 UNC

772 1101

Threaded mandrel 8-32 UNC

Threaded mandrel M4

772 1047

772 1102

Threaded mandrel M5

772 1048

Threaded mandrel 10-24 UNC

772 1103

Threaded mandrel M6

772 1049

Threaded mandrel 10-32 UNF

772 1104

Threaded mandrel 1/4“-20 UNC

Threaded mandrel M8

772 1050

772 1105

772 1051

Threaded mandrel 5/16“-18 UNC

772 1106

Threaded mandrel M10 Threaded mandrel M12

772 1052

Threaded mandrel 3/8“-16 UNC

772 1107

Article

Part no.

Article

Part no.

Nosepiece M3

772 1053

Nosepiece 6-32 UNC

772 1108

Nosepiece M4

772 1054

Nosepiece 8-32 UNC

772 1109

Nosepiece M5

772 1055

Nosepiece 10-32 UNF

772 1110

Nosepiece M6

772 1056

Nosepiece 1/4“-20 UNC

772 1111

Nosepiece M8

772 1057

Nosepiece 5/16“-18 UNC

772 1112

Nosepiece M10

772 1058

Nosepiece 3/8“-16 UNC

772 1113

Nosepiece M12

772 1059

Nosepieces

The experts in blind riveting

191

FireFox 2

FireFox® 2 – The ultimate hydro-pneumatic blind rivet nut setting tool

Most blind rivet nut setting devices are strokecontrolled, while only a few are setting forcecontrolled. The FireFox® 2 from GESIPA® represents a new generation of blind rivet nut setting device which allows the user to choose which control type he would like: simply, quickly and safely.

The new one – Setting blind rivet nuts with traction force adjustment

The simple one – Easy operation through automatic drill-on function

This means that the tool will stop pulling the blind rivet nut when a pre-adjusted traction force threshold is reached. No re-adjustment is needed when setting blind rivet nuts into different material thicknesses or when using blind rivet nuts with different shaft lengths. Traction force control prevents damage of the material which cannot be overstressed by a too high setting pressure and preserves the integrity of the blind rivet nut thread. As a bonus, it also extends the life duration of the threaded mandrels.

The drill-on process will automatically start when a blind rivet nut is lightly pressed onto the mandrel tip. This avoids the cumbersome double action on twin triggers. Thereafter introduce the blind rivet nut into its setting hole, press the trigger and keep it pressed until the setting cycle is completely finished, nut drilled off and tool free. It couldn’t be easier!

The desired traction force threshold can be very simply adjusted with an allen wrench once the stroke adjustment has been set to the maximum.

The versatile one – Sets blind rivet nuts from M3 to M12, also those with extended grip range

The reliable one – Setting blind rivet nuts with constant stroke adjustment

The wide range of suitable thread sizes provides the FireFox® 2 with a large variety of possible operation. The choice between stroke and traction force control also makes it suitable for industrial applications where several material thicknesses need to be covered, which would normally require the use of several tools.

This means that the tool will pull the blind rivet nut with its maximum force and stop immediately when the pre-adjusted stroke has been covered, nut for nut, safely and reliably. The stroke adjustment is easily and clearly performed using a millimetre scale on the tool adjustment thumb wheel, without the need for any tool, after having adjusted the pulling force to its maximum.

The fast one – Extremely fast working cycle Great care has been taken to shorten every sequence of the setting cycle to its absolute minimum: Pulling sequence and subsequent automatic drill-off take place at breathtaking speed and require only a single action on the trigger.

Moreover, its outstanding 10mm stroke is ideally suited to the new generation of large grip range blind rivet nuts, like the GESIPA®-PolyGrip® products.

The millimetre adjustment scale exactly reflects the effective stroke of the threaded mandrel, so that illadjustment is nearly impossible. Moreover it is safely locked to prevent any drift. The protruding length of the threaded mandrel can be adjusted manually according to the shaft length of the blind rivet nut.

192

The experts in blind riveting

193

FireFox FireFox® 2 L

The solution for special applications

As a version of the FireFox® 2, the FireFox® 2 L has been specially designed for setting blind rivet nuts with left-hand thread.

FireFox® 2 L – the hydro-pneumatic blind rivet nut setting tool with left-hand thread Equipment Threaded mandrel and nosepiece choice from M3 to M12 Accesoires • Adapter for use with hexagon socket cylinder • screws DIN EN ISO 4762 as threaded mandrel • from M4 to M8 • Adapter for setting blind rivet nut studs, • M4 to M8 • Adapter for setting crimp nuts from M4 to M8 • Nosepieces and threaded mandrels in • imperial or US dimensions • Complete threaded mandrel and nosepiece sets

Working range M3 to M10 blind rivet nuts all materials and M12 in aluminium and steel

FireFox® 2 L – M6 Part no. 772 0023 FireFox® 2 L – M3 Part no. 772 0020 FireFox® 2 L – M4 Part no. 772 0021 FireFox® 2 L – M5 Part no. 772 0022 FireFox® 2 L – M8 Part no. 772 0024 FireFox® 2 L – M10 Part no. 772 0025 FireFox® 2 L – M12 Part no. 772 0026

Threaded mandrels max.=

276

99.5

Description

Part no.

Threaded mandrel M3

772 1329

Threaded mandrel M4

772 1330

Threaded mandrel M5

772 1331

Threaded mandrel M6

772 1332

Threaded mandrel M8

772 1333

Threaded mandrel M10

772 1334

Threaded mandrel M12

772 1335

217

307 312

Technical data Weight: Adjustable stroke, max: Adjustable traction force, max: Operating air pressure: Air hose connection: Air consumption:

Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screwdriver SW 4 1 oil refill can with hydraulic oil 100 ml 1 oil refill can Operating instructions with spare parts list

106 0.0 Rev.:

03.12.12 Datum

Kolle J.

Aenderung:

gezeichnet

Zeichnung ins PDM-System eingepflegt

geprueft

Text

Zeichnung wurde mit CAD erstellt

Datum

Name

Bearb. 03.12.12J. Kolle Gepr.

Schutzvermerk DIN ISO 16016 beachten

Massstab Werkstoff

1:2

Halbzeug

Maße ohne Toleranzangabe

DIN-ISO 2768-mk

Masse (g)

2414.8

Oberflaechenangaben nach

Oberflaechenbehandlung

DIN EN ISO 1302

Benennung

GESIPA Blindniettechnik GmbH 64546 Mörfelden-Walldorf erstellt in: -

194

2.4 kg 10 mm 18,5 kN at 5 bar 5-7 bar 6 mm Ø (1/4’’) approx. 2 to 4 ltr. per cycle (depending on nut size)

Materialnummer

FIREFOX

7720026

0013320

Ersatz fuer: -

Description

Part no.

Nosepiece M3

772 1053

Nosepiece M4

772 1054

Nosepiece M5

772 1055

Nosepiece M6

772 1056

Nosepiece M8

772 1057

Nosepiece M10

772 1058

Nosepiece M12

772 1059

Zeichnungsnummer

-2- L M12

Nosepieces

Blatt 2/9

The experts in blind riveting

195

FireFox

FireFox® accessories

Conversion kit for bilnd rivet nuts

Part no.

772 1138

M5 M6 M8

772 1139

772 1140

772 1141

Screw nosepiece for conversion kit

Use The conversion kits allow the use of the FireFox® 2 for inserting crimp nut sizes M6 to M12. This is done as fast as usual by drilling the nut on and off automatically and by fast insertion.

* A correspondingly extended nosepiece must be used for thread protrusion > 22 mm.

BRN thread protrusion min. max.*

Conversion kit for crimp nuts

Delivered version The conversion kit is delivered as a pre-assembled accessory. For inserting crimp nuts into very thick steel plates special sizes of threaded mandrels have to be used.

Screw insert for conversion kit

Description

Part no.

Description

Part no.

Screw nosepiece M4

726 2809

Screw insert M4

772 1131

Screw nosepiece M5

726 2825

Screw insert M5

772 1133

Screw nosepiece M6

726 2841

Screw insert M6

772 1134

Screw nosepiece M8

726 2876

Screw insert M8

772 1135

Installed conversion kit

Installation For installing the conversion kit special tools are not necessary. This can be done by using the wrench that comes with the FireFox® 2 standard version.

Conversion kit for hexagon socket screws Can be operated with DIN EN ISO 4762 allen screws instead of threaded mandrels.

The conversion kit is delivered as a preassembled accessory.

Special adapters available as accessory for M4 to M8 threads allows the original threaded mandrels to be replaced by allen screws: A substantial cost saving without any quality or performance loss and higher endurance when far away from the spare parts source. Best results are obtained with 12.9 grade screws.

196

Conversion kit for blind rivet nuts

Part no.

M4 x min. 20

772 1117

M5 x min. 25

772 1132

M6 x min. 30

772 1136

M8 x min. 30

772 1137

The spring-loaded centering bush allows the setting nut to be inserted in an optimum way.

Conversion kit for setting nut

Part no.

772 1308

772 1309

M10

772 1310

M12

772 1311

Threaded mandrels for conversion kit

The nut automatically drills on after having been slightly pressed onto the threaded mandrel.

The experts in blind riveting

Description

Part no.

Threaded mandrel M6

772 1049

Threaded mandrel M8

772 1050

Threaded mandrel M10

772 1051

Threaded mandrel M12

772 1052

Inserted nut after process has been finished.

197

FireFox 2 C ®

FireFox® accessories FireFox® 2 – protective cover

Available from end of 2013

An additional protective cover over the head ensures that the stroke length setting is not unintentionally changed. Another protective cover with ring* ensures an additional protection against the adjustment of the force adjustment. (* Advice and delivery time on request)

Advice and delivery time on request

Protective cover Part no. 772 1194

FireFox 2 C ®

FireFox® 2 – Equipped with a complete set of nosepieces and threaded mandrels in a plastic carrying case Ready for use an neatly stored Complete metric threaded mandrel and nosepiece set M3 to M12 Metric dimensions

Part no. 772 1115 FireFox® 2 C – With setting process monitoring This tool is based on the proven TAURUS® C model. Here the setting process is analysed via integrated electronics using stroke and force sensors. The user can define an OK window by means of a special software. A coloured LED on the tool shows the results of the setting process monitoring which can also be recorded and processed via data line.

UNC/UNF dimensions

Part no. 772 1142

Tool mount for FireFox® 2

Apllications In the serial production of safety component parts as well as in automated setting processes the FireFox® C allows checking and documentation of the setting process. Advantages • High process safety • Documentation of each individual setting process • Less scrap since errors can be immediately identified

For integration into automated systems or connection to handling modules

Part no. 772 1322

198

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199

GBM 95 – Hydro-pneumatic blind rivet nut setting tool

GBM 95 Working range Blind rivet nuts from M3 up to M10 all materials Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:

i 200

GBM 95

2.3 kg 6 bar 6 mm Ø (1/4’’) ca. 8 ltr. per riveting process 15,700 N (1,600 kp) 7 mm

Accessories 1 wrench MSU 1 hexagon screwdriver SW 4 1 hexagonball-end driver SW 2,5 1 assembly rod 1 pin spanner Ø 42 1 oil refill can with hydraulic oil

GBM 95 – Hydro-pneumatic blind rivet nut setting tool

GBM 95 – M6 Part no. 727 0143

GBM 95 – M5 Part no. 727 0186

GBM 95 – M3 Part no. 727 0208

GBM 95 – M8 Part no. 727 0178

GBM 95 – M4 Part no. 727 0194

GBM 95 – M10

Part no. 727 0151

Threaded mandrels

Equipment Standard: Threaded mandrel and nosepiece M6 (optional also with M3, M4, M5, M8 or M10) Operating instructions with spare parts list Stroke table Features • Patented, drill-in and out system for threaded mandrels – time saving • The compressed air used for the setting process is then used to automatically drill off the threaded mandrel – efficiently • Simple stroke setting – safe and complete setting of the blind rivet nuts • Setting process: Hydraulic in an axial stroke action – no twisting or turning of the blind rivet nuts and no damage to the surface • Easy one-hand operation – rational and fatigue-proof • Pneumatic locking of threaded mandrel – fast change without tools • Hydraulic head; aluminium with wear-proof cylinder surface • Pneumatic cylinder: aluminium with impactresistance plastic sheath

The experts in blind riveting

Nosepieces

Article

Part no.

Article

Part no.

Threaded mandrel M3

727 9108

Nosepiece M3

727 9167

Threaded mandrel M4

727 9116

Nosepiece M4

727 9175

Threaded mandrel M5

727 9124

Nosepiece M5

727 9183

Threaded mandrel M6

727 9132

Nosepiece M6

727 9191

Threaded mandrel M8

727 9140

Nosepiece M8

727 9205

Threaded mandrel M10

727 9159

Nosepiece M10

727 9213

Conversion kit for blind rivet nut studs Part no.

BRN thread protrusion min. max.*

727 1409

727 1417

727 1425

727 1433

M10

727 1441

Screw nosepiece for conversion kit

* A correspondingly extended nosepiece must be used for thread protrusions > 22 mm.

Screw insert for conversion kit

Article

Part no.

Article

Part no.

Screw nosepiece M4

727 1301

Screw insert M4

727 1298

Screw nosepiece M5

727 1328

Screw insert M5

727 1360

Screw nosepiece M6

727 1336

Screw insert M6

727 1379

Screw nosepiece M8

727 1344

Screw insert M8

727 1387

Screw nosepiece M10

727 1352

Screw insert M10

727 1395

The experts in blind riveting

201

Profi Center

Sales display

Profi-Center

The fact that the Profi Center rotates allows the GESIPA® range to be ideally presented in the smallest of spaces. Just 1.2 square metres are required for the Profi Center at the POS. The high-quality castors and the stable construction allows the position to be changed with minimal effort.

Space-saving: the rotating triangular stand

Display side 1:

Display side 3:

DiY supplies: Manual blind rivet setting devices and manual blind rivet nut setting devices, mini pack blind rivets and mini pack blind rivet nuts in various designs and materials

Blind rivet nut technology Blind rivet nut setting devices (dummy), manual blind rivet nut setting devices and various blind rivet nut dimensions

Display side 2:

Blind rivet technology 3 blind rivet setting devices (dummy), various manual blind rivet setting devices and various PolyGrip® blind rivet dimensions

Se ite

ite Se

As well as the outstanding margins and free provision of the presentation stand, it is the professional and high-end appearance of the Profi Center that makes it so attractive. All GESIPA® fast turners are clearly presented in a display that promotes sales. See for yourself and impress your customers with the Profi Center from the blind rivet technology professionals.

Seite 3

Advantages: • Professional goods presentation (area 1.2 m²; height 2.10 m) • All fast turners in one place • Presentation stand provided free • Outstanding margin

Clearly presented & space-saving − the GESIPA® triangular stand

More information and prices on request. Side 1

Side 2

Side 3

i 202

The experts in blind riveting

203

NEW! Now also available in single boxes!

Do-it-yourself-program (DiY)

Mini packs

Hand riveter NTS

Mini pack blind rivets

Part no. 703 0029 For easy operation, slim design of tool body for setting rivets in narrow places, self opening spring for automatic mandrel ejection.

Nietboy Part no. 755 0014

26 of the most popular blind rivet sizes in alu/steel, steel/steel and copper/bronze in single boxes.

The handyman‘s riveting kit including NTS hand riveter and a selection of 100 rivets, washers and a drill.

Alu/steel Rivet bodyØ

Blind rivet assortment Part no. 639 1109

Contents: 100 blind rivets in alu/steel: 4 mm Ø x 6, x 8, x 12

Blind rivet nut tool GBM 5 Part no. 723 0028 Easy stroke adjustment, quick exchange of mandrel. Working range: Blind rivet nuts from M4 bis M6 Alu and up to M5 steel and stainless steel.

Service pack Part no. 639 2016

Contents: 50 pcs. of washers 3,1 and 4,1 mm Ø and one of drills 3,1 and 4,1 mm Ø

length

PolyGrip® Alu/steel large ﬂange Grip range

Part no.

1-3

630 4206

3-6

6-9

4 4

pcs per pack

Rivet bodyØ

pcs per pack

100

4,8

0,5-6,5

670 4130

630 4214

100

4,8

6,5-13

670 4140

630 4222

100

1-3

630 4230

100

3-6

630 4249

100

6-9

630 4257

100

PolyGrip® alu/steel Rivet body-

Part no.

pcs per pack

0,5-5

670 4073

100

1-3

630 4265

3-6

630 4273

6-9

630 4281

3,2

3-8

670 4080

100

0,5-6,5

670 4090

100

7-13

670 4100

4,8

0,5-6,5

670 4110

4,8

6,5-13

670 4120

length

Grip range

Part no.

pcs per pack

1-3

631 3108

100

3-6

631 3116

100

6-9

631 3124

100

1-3

631 3132

100

3-6

631 3140

100

6-9

631 3159

100

Copper/bronze Rivet bodyØ

length

Grip range

Part no.

pcs per pack

1-3

635 3010

3-6

635 3029

6-9

635 3037

length

Grip range

Contents: Each one threaded mandrel M4 and M5 for NTS and NTX. Each 8 blind rivet nuts M4 short and long. Each 8 blind rivet nuts M5 short and long.

Part no.

Rivet body-

Part no. 639 4094

Grip range

Steel/steel

Blind rivet nut assortment

length

Mini pack blind rivet nuts Description

Grip range mm

Part no.

pcs per pack

0,25 - 3,0

639 4000

2,5 - 4,5

639 4019

0,25 - 3,0

639 4027

2,5 - 5,0

639 4035

0,25 -3,5

639 4043

3,0 - 5,5

639 4051

GBM mini pack blind rivet nuts in alu on blister card. 204

The experts in blind riveting

205

GESiPA®s new products Profi Center Page 202

PowerBird® Pro Gold Edition Page 92

FireFox® 1 Page 188

TAURUS® 1 Speed Rivet Page 106

TAURUS® 4 SRB with angle head Page 152

206

The experts in blind riveting

207

Index A .......................................................................................

AccuBird® 5; 8; 42; 66; 68; 69; 77; 78; 79; 80; 81; 82; 84; 89; 90; 91; 133-135 ....................................................................................... Angle head 90° 67; 113 ....................................................................................... Angle head 90° compact 5; 90; 113; 152 .......................................................................................

B .......................................................................................

Balancer 117-119; 121; 140 ....................................................................................... Batteries 78; 83; 87; 185 ....................................................................................... Power Battery 14,4 V/2,6 Ah Li-Ion 79; 80; 82; 83; 85; 86; 87; 89; 153; 154; 185; 187 ....................................................................................... Sliding Battery 18,5 V/2,25 Ah Li-Ion 93-95 ....................................................................................... Battery and charger 14,4 V/1,3 Ah Li-Ion 79; 80; 82; 83; 87; 184; 185 ....................................................................................... Battery powered blind rivet setting tools 76 ....................................................................................... Battery powered blind rivet nut setting tools 184 ....................................................................................... BULB-TITE® 3; 8; 13; 60-64; 69; 74; 75; 79; 80-86; 88; 93; 95; 103; 111; 126; 129 ....................................................................................... Blind rivets 8; 10-13; 16-19; 22-41; 43; 44; 48-65; 69 ....................................................................................... Alu/Alu 13; 27; 59; 58; 61; 62; 64; 65; 88 ....................................................................................... Alu/Steel 13; 20; 23; 24; 37; 38; 41; 45; 47; 49; 55; 73; 100; 114; 204; 205 ....................................................................................... Alu/Nirosta 25; 26; 38; 39; 41; 45; 47 ....................................................................................... Steel/Steel 13; 28; 29; 39; 40; 41; 54; 56-59; 63; 64; 88; 114; 205 ....................................................................................... Copper/Steel13; 30; 46; 47; 73 ....................................................................................... Copper/Bronze 13; 30; 205 ....................................................................................... A2 stainless steel 4; 31; 32; 40; 46; 47; 57 ....................................................................................... A4 stainless steel 33; 34; 40 ....................................................................................... Monel® 4; 5; 13; 18; 34; 35; 41; 63; 69; 84; 88; 95; 103; 160; 161; 171; 177 ....................................................................................... Stinox 13; 35; 75; 88; 103; 126 ....................................................................................... Blind rivet hand tools 8; 66; 70-73; 203 ....................................................................................... Blind rivet nuts 3; 4; 5; 9; 13; 77; 158-175; 204; 205 ....................................................................................... Alu 4; 13; 164; 172; 177-183; 185; 187; 189; 190; 194; 200; 204; 205 ....................................................................................... Steel splinded 165 ....................................................................................... Steel half hexagonal 166 ...................................................................................... A2 stainless steel 160; 161; 167; 177 ....................................................................................... A2 half hexagonal 168 ....................................................................................... A4 stainless steel 169 ....................................................................................... A4 half hexagonal 170 ....................................................................................... Monel® 171; 177 ....................................................................................... PolyGrip® 9; 13; 172; 173; 182; 193 .......................................................................................

208

Index Blind rivet nut hand tools 9; 176; 178; 179; 203 ....................................................................................... Blind rivet nut with hose connector 9; 174 ....................................................................................... Blind rivet nut studs 9; 13; 50; 175; 183; 185; 187; 189; 191; 195; 196; 201 ....................................................................................... Blind rivet nut box 179 ....................................................................................... Blind rivet counter 99; 115; 117-119 .......................................................................................

C .......................................................................................

CAP® blind rivets (Closed end blind rivets) 8; 13; 44-47; 75; 81; 103; 124; 125; 126 ....................................................................................... CE identifikation 4; 12; 43 ....................................................................................... Charger 78; 82; 86 ....................................................................................... 14,4 V Li-Ion 80; 83; 87; 185; 187 ....................................................................................... 18,5 V Li-Ion 95 ....................................................................................... 12 V NiCd 80; 83; 87; 185; 187 ....................................................................................... Compressed air setting tools 96; 97; 121; 127; 128; 200 ....................................................................................... Coloured blind rivets 5; 8; 48-52 ....................................................................................... Conversion kits 72; 81; 103; 112; 114; 183; 185; 187; 196; 197; 201 ....................................................................................... for Bulb-TITE®-blind rivets 81 ....................................................................................... for TAURUS®-tools 103; 112 ....................................................................................... for blind rivet nuts 183; 185; 187; 196; 201 ....................................................................................... for hexagon socket screws 196 ....................................................................................... for crimp nuts 197 .......................................................................................

D ....................................................................................... DIY Do-it-yourself-program 9; 204 .......................................................................................

E ....................................................................................... Electrical food pedal 142; 147 ....................................................................................... Electronic key system 147 ....................................................................................... ETA approval 4; 12; 43 ....................................................................................... Extendes spent mandrel container 81; 84 ....................................................................................... Extension modules 104; 134 .......................................................................................

F .......................................................................................

FireBird 76; 77; 78; 175; 176; 184; 185 ....................................................................................... FireBird® Gold Edition 5; 186; 187 ....................................................................................... FireFly® 177; 182; 183 ....................................................................................... FireFox® 1 5; 7; 175; 177; 188; 189; 196; 197, 198 ....................................................................................... FireFox® 2 5; 175; 177; 188; 190; 191; 192; 193; 194; 196; 197; 198 ....................................................................................... FireFox® 2L 5; 175; 177; 194; 196; 197; 198 ....................................................................................... FireFox® 2C 5; 11; 175; 196-199 ....................................................................................... Flipper® 66; 68; 69; 70; 72; 73; 75; 182 ....................................................................................... Flipper®-Box 73 ....................................................................................... ®

G .......................................................................................

G-Bulb® 3; 8; 13; 56; 57; 69; 74; 82; 83; 85; 86; 88; 93; 103 ....................................................................................... GAV 8000 eco 8; 136-138; 140; 142 ....................................................................................... GAV 8000 electronic 8; 136-139; 141; 142; 144; 145 ....................................................................................... GAV HF 8; 67; 136; 137; 146; 147 ....................................................................................... GBM 5 204 ....................................................................................... GBM 10 9; 176; 178; 179 ....................................................................................... GBM 20 9; 176; 180 ....................................................................................... GBM 30 9; 176; 181 ....................................................................................... GRiv-Amp 99; 112 ....................................................................................... GRiv-Count 99; 112 ....................................................................................... GSM radio modul 147 .......................................................................................

J....................................................................................... Jaws 10; 16; 69-71; 74; 75; 81; 83; 84; 87; 88; 90; 94; 95; 97; 103; 113; 116; 124; 125; 127; 129-131; 133; 135; 150; 151 ....................................................................................... Junior riveting kid 73 .......................................................................................

M .......................................................................................

Mandrel extraction tube 99; 103; 121 ...................................................................................... MEGA Grip® 13; 58; 59; 69; 82-86; 88; 93; 95; 103; 126 ....................................................................................... Mini packs 203; 205 ....................................................................................... Multiple riveting head 116 .......................................................................................

N ....................................................................................... NTS 66; 68; 69; 70; 75; 204 ...................................................................................... NTX 8; 66; 68; 69;70; 71; 73; 75; 204; 205 ....................................................................................... NTX-F 8; 66; 68; 69; 70; 71; 75 ...................................................................................... Nosepieces 10; 18; 58; 59; 60; 63; 69-72; 74; 75; 77; 80-86; 88-90; 94; 95; 98; 100; 101; 103; 107; 111-113; 124-127; 129-133; 152; 154; 178-183; 185; 187; 189; 191; 195; 196; 198; 200; 201 .......................................................................................

O ....................................................................................... Offset head 135 ....................................................................................... Overhead pistol 141 .......................................................................................

H ....................................................................................... Head extensions 81; 84; 87; 91; 99; 105; 115; 117119; 134; 135 ....................................................................................... one-piece 81; 84; 87; 91; 98; 105; 134 ....................................................................................... multi-piece 91; 98; 135 ....................................................................................... Head modules 102; 104; 150; 151; 155 ...................................................................................... HN 8; 66; 68; 69; 74; 75; 133 ....................................................................................... HN 2-BT 68; 69; 74; 75 ....................................................................................... Hydro-pneumatic blind rivet setting tools 8; 66; 96; 101; 125; 130; 131 ....................................................................................... Hydro-pneumatic blind rivet nut setting tools 9; 189; 191-193; 195; 200; 201 .......................................................................................

I....................................................................................... Interface 98; 105; 110; 138; 139; 142; 146; 147 .......................................................................................

The experts in blind riveting

209

Index P .......................................................................................

Painted blind rivets 13; 48; 49 ....................................................................................... PH1 68; 69; 126; 132; 133; 135 ....................................................................................... PH2 68; 69; 126; 132; 133; 135 ....................................................................................... PH2 VK 68; 69 ....................................................................................... PH 200 BT 68; 69; 126; 129 ....................................................................................... PH 2000 66; 68; 69; 99; 103; 105; 112; 114; 125; 126129; 133; 135 ....................................................................................... PH Axial 66; 131; 133, 95 ....................................................................................... PolyGrip® 3; 5; 8; 9; 13; 36-41; 50-52; 69; 73; 74; 86; 88; 93; 146; 172; 173; 182; 193; 205 ....................................................................................... Power battery 14,4 V/2,6 Ah Li-Ion 79; 80; 82; 83; 85; 86; 87; 89; 153; 154; 184; 185; 186; 187 ....................................................................................... PowerBird® 5; 42; 43; 66; 68; 69; 77; 78; 81; 82; 83; 84; 86; 89; 90; 91;134; 135; 153; 154; 155 ....................................................................................... PowerBird® Gold Edition 5; 67; 68; 69; 77; 86; 87; 88; 89; 176; 186; 187 ....................................................................................... PowerBird® Pro Gold Edition 5; 6; 67; 77; 92; 93; 94 ....................................................................................... PowerBird® Solar 66; 68; 69; 77; 85; 89 ....................................................................................... PowerBird® SRB 4,8 8; 153 ....................................................................................... PowerBird® SRB 6,4 8; 154 ....................................................................................... Profi-Center 202 ....................................................................................... Protective cover 198 .......................................................................................

R ....................................................................................... Retaining Nosepiece 81; 84; 95 ....................................................................................... Riveting kit 73 ...................................................................................... Robotic pistol 140; 141 .......................................................................................

S .......................................................................................

Sliding Battery 18,5 V/2,25 Ah Li-Ion 93-95 ....................................................................................... Small jaw assembly 114; 125-127; 131; 133 ....................................................................................... Special length tube packages 142; 147 ....................................................................................... Setting tools for lock bolts 8; 66; 148-154 ....................................................................................... Swivel air connector 103; 105 ....................................................................................... Setting process monitoring 11; 98; 99; 105; 110; 115; 117; 122; 138; 139; 144; 145 ....................................................................................... SN2 8; 67; 68; 69; 75 ....................................................................................... SolarGrip® 8; 13; 42; 43; 85; ....................................................................................... Special blind rivets 13; 53-55 ...................................................................................... Standard pistol 140 .......................................................................................

Spent mandrel container ....................................................................................... TAURUS® 1-2 99 ....................................................................................... TAURUS® 3-4 99 ....................................................................................... Transparent 5; 132 ....................................................................................... PH 2000 99; 103; 105; 112; 114 ....................................................................................... Spring loaded trigger system 19; 80; 82; 86; 89; 91; 99; 105; 112; 115; 117; 119; 120; 135 .......................................................................................

T .......................................................................................

TAURUS® 1 66; 100; 103; 105; 113; 114 ....................................................................................... TAURUS® 2 66; 100; 103; 105; 113; 114 ....................................................................................... TAURUS® 3 66; 101; 103; 105; 113; 114 ....................................................................................... TAURUS® 4 66; 101; 103; 105; 113; 114 ....................................................................................... TAURUS® 5 66; 102; 104 ....................................................................................... TAURUS® 1-6 3; 5; 11; 66; 68; 69; 89; 93-105; 112- 115; 117; 120; 121; 126; 132; 134; 149; 155 ....................................................................................... Taurus® 1 Speed Rivet 5; 6; 8; 66-69: 106; 107 ....................................................................................... Taurus® 1-4 CF 108; 109 ....................................................................................... TAURUS® 2/K 111 ....................................................................................... TAURUS® 2/AS 111 ....................................................................................... TAURUS® 2/24 111 ....................................................................................... TAURUS® 3 SRB 66; 67; 151; 155 ....................................................................................... TAURUS® 4 SRB with angle head 90° 5; 7; 66; 152 ....................................................................................... TAURUS® C 66; 110 .......................................................................................

Taurex 1-4 66; 68; 69; 99; 105; 115; ....................................................................................... Taurex Axial 1-5 66; 68; 69; 117-121 ....................................................................................... Taurex Axial compact 119; 118 ....................................................................................... Taurex axial eco 67; 117; 118 ....................................................................................... Taurex 5 SRB compact 150 ....................................................................................... Tool mount 114; 198 ....................................................................................... for TAURUS® 114 ....................................................................................... for FireFox® 1 und 2 198 ....................................................................................... TRI-FOLD 13; 65; 69; .......................................................................................

U ....................................................................................... Universal nosepiece – 16 129; 133 ....................................................................................... Universal nosepiece – 17 81; 129; 133 .......................................................................................

V ....................................................................................... VAS 68; 69; 111; 126; 132 .......................................................................................

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The experts in blind riveting

Germany GESIPA Blindniettechnik GmbH Nordendstraße 13–39 64546 Mörfelden-Walldorf T +49 6105 962 0 F +49 6105 962 287 info@gesipa.com www.gesipa.com

USA GESIPA Fasteners USA, Inc. Action Tools Division 126 Quality Drive Mocksville, NC 27028 T + 1 336 751-75 55 F + 1 336 751-15 68 sales@gesipausa.com www.gesipausa.com

Poland GESIPA Polska Sp.z.o.o. ul. Sikorskiego 5 05-119 Legionowo T +48 22 7743 040 F +48 22 7743 853 gesipa@gesipa.com.pl www.gesipa.com.pl

Great Britain GESIPA Blind Riveting Systems Ltd. Dalton Lane, Keighley West Yorkshire, BD 214JU T +44 1535 212200 F +44 1535 212232 info@gesipa.co.uk www.gesipa.co.uk

Austria GESIPA Blindnietvertriebsgesellschaft m.b.H. Biróstraße 19 1230 Wien T +43 1 6160 866 0 F +43 1 6160 869 office@gesipa.at www.gesipa.at

Czech Republic GESIPA CZ, s.r.o. Hnevkovského 30/65 61700 Brno-Komárov T +420 543 212950 F +420 543 216049 info@gesipa.cz www.gesipa.cz

Spain GESIPA Fijaciones S.A. Pol. Txako Edif. 3 / Pab. 5 48480 Arrigorriaga (Vizcaya) T +34 946712662 F +34 946712658 informacion@gesipa.es www.gesipa.es

France GESIPA SAS BP 55 39, rue Georges Méliès 26000 Valence T +33 4 757569 21/22 F +33 4 757569 25 info@gesipa.fr www.gesipa.fr

Hungary GESIPA Hungary Kft. Vásártér 18 9241 Jánossomorja T +36 96 517892 F +36 96 517893 gesipa@t-online.hu www.gesipa.com

China GESIPA c/o SFS intec Co, Ltd 5/F, Bihua Bldg, 3 Jinxiu Rd, Guangzhou Development District Guangzhou, China, 510730 T +86 20 82221305 F +86 20 82221306 info@gesipa.cn www.gesipa.com

India GESIPA c/o Indo-Schöttle Auto Parts Pvt. Ltd. Gat N° 378/287/389, Village Urawade, Taluka Mulshi Dit. Pune – 412 115, Maharashtra State, India T +91 20 325 400 50 F +91 20 667 405 19 info@gesipa.in www.gesipa.com

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