BOXER_Toro_4100_Op_Manual

Jodale • Perry Corporation P.O. Box 909 300 Route 100 Morden, Manitoba, Canada R6M 1A8 Ph: (204) 822-9100 Fax: (204) 822-9111 Email: jodale@mts.net

Operator’s Manual This manual must remain with the BOXER ROPS cab:

Serial #:__________________________________

If it is stolen, lost, or misplaced, contact Jodale Perry for an immediate replacement prior to operating the tractor.

Toro 4100 BOXER ROPS Cab Printed in Canada: 2006/05

1.0 Introduction We at Jodale Perry are pleased that you have chosen a BOXER ROPS cab for your Toro GM4100 tractor. The BOXER cab has evolved through ideas and suggestions submitted to us by customers such as yourself.

We ask that you study this manual and adopt the practices outlined in it.

We ask that for practices and operations not outlined in this manual, you follow the instructions given in the operator’s manual supplied with the tractor. Before putting the tractor in service, become familiar with all the information described in both manuals.

Tractor in this manual is defined as the vehicle mounted with BOXER cab (i.e. tractor, mower, etc.)

2.0 Safety

2.1.8. Use steps and handholds when mounting and dismounting the tractor, or for servicing components too high to reach from the ground.

Carefully review the procedures given in this manual and the tractor operator’s manual with all operators annually. It is 2.1.9. Do not use the cab fender as a step. important that all operators be familiar 2.1.10. Fasten seat belt before starting with, and follow, safety precautions. the engine. If the tractor is not equipped Operating instructions must be given to with seat belts, purchase approved seat belts from the tractor manufacturer or everyone using the tractor before Jodale Perry prior to operating the operation and at least once yearly tractor. thereafter in compliance with OHSA Regulations 1928.57 (United States).

2.1.11. Safety devices and shields are intended to protect operators from injury 2.1 General Safety or death. Under no circumstances should they be disabled or removed.

2.1.1. Never let an unqualified or untrained driver operator operate the 2.2 Operating Safety tractor.

2.1.2. Keep a fire extunguisher, with ABC rating securely fastened in the cab.

Maintain it and be familiar with its use.

2.1.3. Never carry passengers.

2.1.4. Never operator the tractor in a closed building. Provide adequate ventilation. Engine exhaust fumes are poisonous and can kill.

2.1.5. Always keep sleeves, jackets, or other clothing relatively tight, and belted. Loose clothing may catch in moving parts, and result in personal injury or death.

2.1.6. Provide a first-aid kit, securely attached in the cab for use in case of accident.

2.1.7. Never jump from the tractor.

There is a danger of catching clothing on protruding parts.

2.2.1. Always operate the tractor controls while sitting in the operator’s seat.

2.2.2. Lock seat in position and buckle seat belt before operating the tractor. If the tractor is not equipped with seat belts, purchse approved seat belts from the tractor manufacturer or Jodale Perry prior to operating the tractor.

2.2.3. Avoid abrupt turns, starts, or stops, especially at high speeds.

2.2.4. Keep all shields in place when operating the tractor.

2.2.5. Do not operate the tractor when you are tired, sick, or impaired.

2.2.6. Never operate the tractor in confined areas; visibility nect to the tractor is reduced. Injury to bystanders, or damage to the cab or equipment may result.

2.3 Safe Operation in Rough Terrain 2.5 Safe Highway Operation 2.3.1. Drive the tractor slowwly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.

2.3.2. Always drive slowly over rough ground or obstructions. Drive at speeds slow enough to ensure your safety.

2.3.3. When driving out of a ditch, gully, or up a steep hillside, engage the clutch slowly. Avoid sharp uphill turns.

2.3.4. When descending steep grades, select a sufficiently low gear to maintain control with minimum braking.

2.3.5. Use caution when driving near the edge of a ditch or gully. It may cave in, causeing the tractor to roll over.

2.3.6. Be especially alert when operating near trees, slopes, and around obstructions.

2.4 Maintenance Safety 2.4.1. Ensure all hose connections are tight, and lines and hoses undamaged.

Before disconnecting heater or air conditioner lines, relieve all pressure.

2.5.1. Before operating tractor on, or near, public roadways, check with authorities for local regulations.

2.5.2. Equip towed implements with slow moving vehicle (SMV) signs when traveling on public roads.

2.5.3. Install additional lights on implement rear to safeguard against rear end collisions.

2.5.4. Use hazard warning flashers as required by law when transporting or driven on public roads. If the tractor warning flashers were removed when mounting the cabm they must be replaced prior to operation on public roads.

2.5.5. Keep to the right, yielding right-of-way traffic, especially when pulling implements. Pull off the road and stop to allow motorists to pass.

Drive on the road shoulder, if permitted by law.

2.5.6. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of the tractor brakes at high speed.

2.5.7. Always drive slowly near curbs, 2.4.2. Remove mud, crop residue, chains, approaches, or ditches. and tools from steps and operator’s platform. They may interfere with pedal 2.5.8. Ensure headlights are aligned so operation or entry/exit from tractor. they will not blind the operator’s of oncoming vehicles. If the tractor is not 2.4.3. When servicing components are too equipped with turn signals, and law high to reach from the ground use steps requires them, install them prior to and handholds. Do not use fenders or operating on or near public roads. shields that are not designed as steps.

2.5.9. Use your turn signals, checking for traffic well in advance of turning. If the

tractor is not equipped with turn signals, 2.7.5. Always operate the tractor from and law requires them, install them the operator’s seat. prior to operating on or near public roads.

2.7.6. Remove mud, crop residue, chains, and tools from steps and operator’s 2.6 Safety decals platform. They may interfere with pedal operation or entry/exit from the tractor.

2.6.1. Keep decals clean. Remove dirt with a wet clean cloth when necessary.

2.7.7. Remove all loose chains, tools, and equipment from the cab. Failure to do so 2.6.2. Replace safety decals if destroyed, may cause injury or death in the event of missing, painted over, or unreadable. IF a roll over. the tractor safety decals are covered, or obscured when the cab is mounted, 2.7.8. Do not install the cab on a tractor purchase replacement decals from the model that the cab is not designated for tractor manufacturer. Mount them in a (tractor designation is printed on the cab readable location at, or near, their serial number plate). Installing the cab original location before operating the on a non-designated tractor may result tractor. in injury or death.

2.6.3. New BOXER cab decals and tractor decals are available from your tractor dealer.

2.7 ROPS Cab Safety

2.8 Emergency Exits The typical BOXER cab has two exits which may be used in an emergency: left side door, and right escape window.

2.7.1. Install the ROPS in accordance Right Escape Window Exit: with Jodale Perry mounting instructions.

Lift the window latch arm and push the Failure to do so may affect the cab’s window out until the slot in the top ability to withstand a roll over. surface of the latch arm is over the latch 2.7.2. If the ROPS cab is subjected to arm pin. Push the latch arm down and alteration, structural damage, or away from the pin. Now push the escape invovled in an over turn accident, the window to a full open position. entire structure must be replaced.

Familiarize operators with the Failure to do so may result in injury or emergency escape window exit prior to death in the event of a roll over. operating the tractor.

2.7.3. If the tractor is not equipped with seat belts, purchase approved seat belts from the tractor manufacturer prior to operating the tractor.

2.7.4. Always fasten seat belts prior to operating the tractor.

The full open position of the escape window is for emergency exits only. Do not leave the escape window in the full open position for normal operation of the tractor. The escape window may swing back and break against the side window.

3.0 Operating Instructions

Centre position:

Off

High position:

Washer*

* if equipped with windshield washer option only/momentary switch otherwise

IMPORTANT The following section locates, identifies, and briefly describes the functions of all cab controls. All operators should familiarize themselves with control location and function prior to operating the tractor. Failure to do so may result in unsafe operation of the tractor and possible injury or death to operators and bystanders.

3.1 Left Switchplate Controls The left switchplate is located on the headliner console left which directly faces the operator.

4. Rear Wiper Switch (optional) Rocker switch Low position:

Low

Centre position:

Off

High position:

Washer*

* if equipped with windshield washer option only/momentary switch otherwise 5. Heater Switch (optional) Rotating switch

1. Front Worklight Switch (optional) Set position:

Heating position: As knobs turns counter-clockwise, temperature rises

Rocker switch Low postion:

Off

High Position:

On

2. Rear Worklight Switch (optional) Rocker switch Low position:

Off

High position:

On

3. Front Wiper Switch (standard) Rocker switch Low position:

Off

Low

6. Fan Switch (optional) Rotating switch Set position:

Off

First position:

Low

Second position:

Medium

Third position:

High

3.3 Other Controls 1. Domelight (standard) 7. Air Conditioner Switch (optional) Rocker switch

The domelight is located in the right rear corner of the headliner console. It is adjustable to direct light where required.

Low postion:

Off

Rocker switch

High Position:

On

Low position:

Off

8. Auxiliary Heater Pump (optional)

High position:

On

Push button switch

2. Louvers (optional)

In position:

On

Out position:

Off

3.2 Right Switchplate Controls The right switchplate is located on the headliner right side of the console which faces the operator at an angle 1. Hazard/Beacon Switch (optional) Rocker switch Low position:

Off

High position:

On

2. Turn Signal Lever (optional) Left position:

Left

Right position:

Right

The louvers are located on the lower fascia of the headliner console. They are adjustable to direct air flow where required.

4.0 Post-Mounting Instructions Before starting a tractor equipped with a BOXER cab: 1. Clear the cab and tractor of all tools. Tools left in or around the cab and tractor can cause operator interference which could lead to bodily injury and/or damage to the machine.

2. Inspect the cab and tractor to ensure all bolts, screws, and heater connections are tight.

3. Ensure that all pedals, levers, and controls have adequate clearance for normal operation.

4. Ensure that all electrical components of both the cab and tractor operates normally.

Start the tractor and run standing at idle for a few minutes. Operate all pedals, levers, and controls checking for adequate cab clearance. Then run standing at PTO rpm speed for approximately five minutes and stop the tractor.

1. Inspect the heaters connections for leaks. Tighten as required.

2. Ensure that the water level in the tractor is to the required specification.

5.0 Trouble Shooting In the following section, Jodale Perry has listed many of the problems, main causes, and practical solutions to the problems you may encounter. If you encounter a problem that is difficult to solve, contact your Jodale Perry dealer.

Problem

Cause

Solution

Poor air circulation

Plugged air filter

Clean or replace air filter

Too little heat

Air lock in system

Bleed air out of system

Poor motor circulation

Install auxiliary pump

Poor wiper coverage

Wipe angle too narrow

Increase wipe angle on motor

Wiper blade contacts cab frame

Wipe angle too wide

Decrease wiper angle on motor

6.0 Assembly The following section consists of component breakdowns of the standard and optional parts contain in the Jodale Perry BOXER Toro GM4100 cab. For your convenience, part numbers have been assigned to those items, which may be ordered from Jodale Perry. If a required item doesn not have a part number associated with it, the part, with an associated part number, which contains that item must be ordered.

NOTE: Each figure is only a general depiction of a cab and its components, and may noy appear exactly the same as the cab you have received.

Figure key: A/R

-as required

LF

-linear foot

SF

-square foot

TU

-tube

U

-unit

Op_Manual

Item # JDP Part # Assembly

Sub-Assembly

Description

Material Description

Qty.

Size

Unit

Bolt, Flange, 1/2" x 3", Gr. 8, Yellow Dich.

Bolt, Flange, 1/2" x 6 1/2", Gr. 8, Yellow Dich.

Nut, Flange, 1/2", Gr. 8, Yellow Dich.

Washer, Steel, Flat, 9/16" x 2 1/2", Yellow Dich.

Washer, Rubber, Flat, 9/16" x 2 1/2" Washer, 1/2", Gr. 8 Washer, Lock, 1/2" Isolator, Rubber, 9/16" x 2 1/2" Plastic, Luran-S, 0.187"W, Toro Red Weldment Weldment Bolt, Hex, 5/8" x 1 1/2", Gr. 8, Yellow Dichrome Washer, Lock, 5/8" Sheet, 14GA Bolt, Flange, 1/4" x 3/4", Yellow Dichrome Nut, Flange, 1/4", Macro-black Material Description

2 2 4 4 4 2 4 4 1 1 1 4 4 1 4 4 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Glass, Tempered, 5MM, Green Tint, Bent Rubber, Clip-on, Double Bulb Bushing, Rubber, 5MM Bushing, Rubber, 8MM Bolt, Step, 1/4" x 1 1/4", Macro-black Nut, Flange, 1/4", Macro-black Material Description

1 1 4 4 4 4 Qty.

1.000 U 15.675 LF 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

1 1 3 4 1 4 5 1 1

1.000 U 13.200 LF 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U

ROPS Cab Bracket/Fasteners 100121 100779 100116 100450 100449 100431 100055 100448 100775 100776 100777 100778 100048 101135 100401 100223 Item # JDP Part # Assembly

Cab Mount Fasteners Cab Mount Fasteners Cab Mount Fasteners Cab Mount Fasteners Cab Mount Fasteners Cab Mount Fasteners Cab Mount Fasteners Cab Isolator Mount Front Fascia Panel Left Rear Cab Bracket Right Rear Cab Bracket Rear Bracket Fasteners Rear Bracket Fasteners Platform Cover Plate Toolbox Fastener Toolbox Fastener Sub-Assembly Description

Windshield Assembly 101136 100358 100382 100381 100383 100223 Item # JDP Part # Assembly

Windshield Glass Glass Weatherstrip Window Glass Bushing Window Glass Bushing Glass Fastener Glass Fastener Sub-Assembly Description

Left Door Assembly 1 2 3 4 5 6 7 8 9

101137 100358 100382 100362 100003 100635 100223 101143 101144

Door Glass Glass Weatherstrip Window Glass Bushing Boxer Door Glass Bushing Glass Fastener Glass Fastener Glass Fastener Door Grab Bar Weldment Left Door Latch Weldment

Page 1 of 5

Glass, Tempered, 5MM, Greylite Tint Rubber, Clip-on, Double Bulb Bushing, Rubber, 5MM Bushing, Rubber, 5MM, Inj-Molded, 3" Hole Centre Bolt, Step, 1/4" x 1", Macro-black Bolt, Step, 1/4" x 1 1/2", Macro-black Nut, Flange, 1/4", Macro-black Weldment Weldment

Op_Manual

10 11 12 13 14 15 16 19 17 18 20

100366 100006 100009 100011 100369 100007 100008 100005 100373 101145 101148 100026 Item # JDP Part # Assembly

Gas Shock Stud Door Latch Door Push Button Handle Door Gasket Push Button Hande Extension Bolt Door Latch Fasteners Door Latch Fasteners Gas Shock Stud Fastener Right Gas Shock Mount Plate Door Hinge Support Weldment Left Door Hinge Weldment - 2Pc Hinge Brass Flat Washer Sub-Assembly Description

Stud, 10mm Latch, Door, Interior, Left Handle, Exterior, Black Rubber, Injection Molded Bolt, Hex, 1/4" x 2 1/2" UNC, Plated Bolt, Flange, M6 x 1.0 x 25MM, Yellow Dichrome Nut, Flange, M6, Yellow Dichrome Nut, Serrated, Flange, 5/16", Yellow Dichrome Plate, 3/16" Weldment Hinge, Weldment Washer, Brass Material Description

2 1 1 1 1 5 2 1 1 1 2 2 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Glass, 5MM, Tinted, Tempered 1 Bushing, Rubber, 5MM 8 Bushing, Rubber, 5MM, Injection-Molded, 3" Hole Centre2 Bolt, Step, 1/4" x 1", Macro-black 2 Nut, Flange, Serrated, 1/4", Macro-black 6 Washer, Flat, 1/4"Wide, Yellow Dichrome 4 Rubber, Clip-on, Double Bulb, 1/4" 1 Sheet, 10GA 1 Handle, Window Arm, Right 1 Bolt, Carriage, 3/8" x 2 1/2", Yellow Dichrome 1 Nut, Serrated, Flange, 3/8", Yellow Dichrome 1 Pin, Window Arm 1 Nut, Flange, M10 x 1.5 1 Hinge, Weldment 2 Washer, Brass 2 Bolt, Step, 1/4" x 1 1/4", Macro-black 4 Material Description Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 11.000 LF 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Glass, Tempered, 5MM, Greylite Tint Bushing, Rubber, 5MM Bolt, Step, 1/4" x 1", Macro-black Nut, Flange, 1/4", Macro-black Washer, Flat, 1/4"Wide, Yellow Dichrome

1.000 1.000 1.000 1.000 1.000

Right Escape Window Assembly 1 101141 2 100382 3 100362 4 100003 5 100223 6 100380 7 100358 8 100385 9 100017 10 100386 11 100018 12 100730 13 100020 14 100377 15 100026 16 100383 Item # JDP Part # Assembly

Escape Window Glass Window Glass Bushing Boxer Window Glass Bushing Glass Fastener Glass Fastener Glass Fastener Glass Weatherstrip Window Arm Bracket Window Arm Window Latch Fastener Window Latch Fastener Window Arm Pin Window Latch Stud Fastener Left Door Hinge Weldment Hinge Brass Flat Washer Glass Fastener Sub-Assembly Description

Right Side Window Assembly 1 2 3 4 5

101138 100382 100003 100223 100380

Side Glass Window Glass Bushing Glass Fastener Glass Fastener Glass Fastener

Page 2 of 5

1 8 4 4 2

U U U U U

Op_Manual

6 100358 7 100376 8 100374 9 100033 10 100027 11 100005 12 100521 13 100379 14 100026 Item # JDP Part # Assembly

Glass Weatherstrip Side Window Slide Bolt Pin Slide Bolt Latch Bushing Window Latch Slider Window Latch Pin Nut Side Window Arm Bracket - 2" Side Window Hinge Weldment Hinge Brass Flat Washer Sub-Assembly Description

Rubber, Clip-on, Double Bulb Bolt, Hex, 5/16" x 1 1/2", Yellow Dichrome Bolt, Carriage, 5/16" x 1", Yellow Dichrome Bushing, Latch Latch, Interior Nut, Serrated, Flange, 5/16", Yellow Dichrome Sheet, 10GA Hinge, Weldment Washer, Brass Material Description

1 1 1 2 1 2 1 2 4 Qty.

9.442 LF 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Glass, Tempered, 5MM, Greylite Tint Bushing, Rubber, 5MM Bolt, Step, 1/4" x 1", Macro-black Nut, Flange, 1/4", Macro-black Washer, Flat, 1/4"Wide, Yellow Dichrome Rubber, Clip-on, Double Bulb Bolt, Hex, 5/16" x 1 1/2", Yellow Dichrome Bolt, Carriage, 5/16" x 1", Yellow Dichrome Bushing, Latch Latch, Interior Nut, Serrated, Flange, 5/16", Yellow Dichrome Sheet, 10GA Hinge, Weldment Washer, Brass Material Description

1 8 4 4 2 1 1 1 2 1 2 1 2 4 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 9.442 LF 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Glass, Tempered, 5MM, Greylite Tint Bushing, Rubber, 5MM Bushing, Rubber, 8MM Bolt, Step, 1/4" x 1 1/4", Macro-black Nut, Flange, 1/4", Macro-black Rubber, Clip-on, Double Bulb Material Description

1 4 4 4 4 1 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 11.642 LF Size Unit

Glass, Tempered, 5MM, Greylite Tint Bushing, Rubber, 5MM

1 4

Left Side Window Assembly 101138 100382 100003 100223 100380 100358 100376 100374 100033 100028 100005 100521 100379 100026 Item # JDP Part # Assembly

Side Glass Window Glass Bushing Glass Fastener Glass Fastener Glass Fastener Glass Weatherstrip Side Window Slide Bolt Pin Slide Bolt Latch Bushing Window Latch Slider Window Latch Pin Nut Side Window Arm Bracket - 2" Side Window Hinge Weldment Hinge Brass Flat Washer Sub-Assembly Description

Rear Window Assembly 1 101140 2 100382 3 100381 4 100383 5 100223 6 100358 Item # JDP Part # Assembly

Upper Rear Glass Window Glass Bushing Window Glass Bushing Glass Fastener Glass Fastener Glass Weatherstrip Sub-Assembly Description

Lower Right Window Assembly 1 2

101142 100382

Lower Right Glass Window Glass Bushing

Page 3 of 5

1.000 1.000

U U

Op_Manual

3 4 5 6

100381 100383 100223 100358

Window Glass Bushing Glass Fastener Glass Fastener Glass Weatherstrip

Bushing, Rubber, 8MM Bolt, Step, 1/4" x 1 1/4", Macro-black Nut, Flange, 1/4", Macro-black Rubber, Clip-on, Double Bulb

4 4 4 1

1.000 U 1.000 U 1.000 U 12.192 LF

Glass, Tempered, 5MM, Greylite Tint Bushing, Rubber, 5MM Bushing, Rubber, 8MM Bolt, Step, 1/4" x 1 1/4", Macro-black Nut, Flange, 1/4", Macro-black Rubber, Clip-on, Double Bulb Material Description

1 4 4 4 4 1 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 9.350 LF Size Unit

Shock, 40LB Clip, Spring Plate, 3/16" Washer, 1/2", Gr. 8 Pin, Striker Bolt, Flange, 1/4" x 1/2", Yellow Dichrome Button, Plug, 3/8" Diam Nut, Striker Material Description

1 2 1 1 1 2 2 1 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Lower Left Window Assembly 101139 100382 100381 100383 100223 100358 Item # JDP Part # Assembly

Lower Right Glass Window Glass Bushing Window Glass Bushing Glass Fastener Glass Fastener Glass Weatherstrip Sub-Assembly Description

Left Side Figure 1 2 8 9 10

100365 100367 100012 100431 100013 100384 11 100478 100014 Item # JDP Part # Assembly

Gas Shock Gas Shock End Clip Striker Plate Striker Pin Washer Spacer Striker Pin Striker Plate Fasteners Lift Hole Plug Buttons Striker Pin Nut Sub-Assembly Description

Headliner/Roof Assembly 1 2 3 4 5 6 7 8 10 11 12 13 14

101146 101147 100457 100458 100459 100460 100530 100568 100253 100481 100490 100491 100480 100532

Headliner Roof Boxer Switchplate Boxer Stereo Plate Boxer Switchplate Decal Boxer Stereo Plate Decal Headliner Weatherstrip DomeTag BOXER Logo Fuse Block Ground Wire Fastener Front Wiper Motor Assembled Front Wiper Arm, Pantograph Front Wiper Blade Front Wiper Switch Pantograph Mount Plate

Page 4 of 5

Plastic, Luran-S, Black, 0.220"W, Sand Finish Plastic, Luran-S, 0.187"W, Toro Red Sheet, 14GA Sheet, 14GA Decal, Lexan Decal, Lexan O-Rubber, Clip-on, 180째, 1/4" Throat Sticker, Logo, Small, White Nut, Hex, 10-24, Plated WWJ Motor, Drive Arm, Pivot Shaft, 1 1/4" Arm, Pantograph, 22" Blade, Wiper, 24" Switch, Rocker, On/Off/Momentary Mount, Pantograph

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 20.167 LF 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U

Op_Manual

15 100477 16 100475 15 100477 16 100475 17 100482 18 100382 19 100479 20 100380 21 100489 22 100042 23 100005 24 100487 25 100488 26 100453 27 100476 28 100486 16 100475 Item # JDP Part # Assembly

Switchplate Fasteners Switchplate Fasteners Stereo Plate Fasteners Stereo Plate Fasteners Front Wiper Fastener Window Glass Bushing Upper Roof Bolt Roof Fastener Flat Washer Lower Roof Bolt Roof Fastener Nuts Roof Fastener Nuts Front Roof Coupler Panel Rear Roof Coupler Panel Fuse Block Fuse Block Access Panel Fuse Block Access Panel Fasteners Fuse Block Nut Fastener Sub-Assembly Description

Screw, Button Head, 10-24 x 3/4", Macro-black Nut, Panel, 10-24 Screw, Button Head, 10-24 x 3/4", Macro-black Nut, Panel, 10-24 Bolt, Hex, 1/4" x 2", UNF, Plated Bushing, Rubber, 5MM Bolt, Flange, 1/4" x 1 1/2", Yellow Dichrome Washer, Flat, 1/4"Wide, Yellow Dichrome Bolt, Carriage, 5/16" x 1 1/2", Yellow Dichrome Nut, Extruded, Panel, 1/4" Nut, Flange, Serrated, 5/16", Yellow Dichrome Sheet, 14GA Sheet, 14GA Block, Fuse, 4-Port Plastic, Luran-S, Black, 0.220"W, Sand Finish Screw, Nylon, Thumb, 10-24 Nut, Panel, 10-24 Material Description

4 4 4 4 2 4 4 4 4 4 4 2 2 2 1 2 2 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Electrical Harness Cab 100454 100437 100485 100253 100484 100463 100464 100465 100466 100467 100468 100483 100469 100470 100471 100472 100473 100474

Cab Relay Cab Circuit Breaker Circuit Breaker/Relay Mount Fastener Circuit Breaker/Relay Mount Fastener Wire Connector, Marrett Front Wiper Harness Worklight Power Harness Front Wiper/Washer Power Harness Rear Wiper/Washer Power Harness Hazard/Flasher Power Harness Fan Power Harness Domelight/Defrost Fan Power Harness Ignition Harness Ground Harness Power Jumper Harness Power Harness Cab Main Power Harness Wire Tie

Page 5 of 5

Relay, 4 Pole, 30 Amp, Bracket Breaker, Circuit, 30 Amp Screw, Pan Head, 10-24 x 1", Plated Nut, Hex, 10-24, Plated Connector, Wing Nut, Blue Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Harness Assembly Tie, 3"

1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 3

1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000

U U U U U U U U U U U U U U U U U U

Boxer Options

Item # JDP Part # Assembly

Sub-Assembly

Description

Material Description

Qty.

Size

Unit

Outside Mirror Option 100438 100223 100440 100439

Mirror Bracket Mount, Left Glass Fastener Outside Mirror Mirror Bracket Mount, Right

Weldment Nut, Flange, 1/4", Macro-black Mirror, Convex Weldment

1 2 2 1

1.000 1.000 1.000 1.000

U U U U

Fan Housing Fasteners Inside Mirror

Screw, PH, #8 x 1", Macro-black Mirror, Rear-View

2 1

1.000 1.000

U U

Halogen Light Light Fastener

Light, Halogen, Rectangular, Black Nut, Hex, 1/2", Gr. 8, Yellow Dichrome

2 2

1.000 1.000

U U

Halogen Light Light Fastener

Light, Halogen, Rectangular, Black Nut, Hex, 1/2", Gr. 8, Yellow Dichrome

1 1

1.000 1.000

U U

Flasher Lights

Flasher Light, Amber

4

1.000

U

Wiper Washer Tank Wiper Washer Hose

Tank, White, Pump Hose, Clear, 1/8"ID

1 1

1.000 U 1.000 A/R

1 1 1 1 2 3 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Inside Mirror Option 100409 100213

Front Worklights Option 1 2

100731 100116

1 2

100731 100116

Rear Worklight Option

Directional Signals/Flashers Option 3

100492

Washer Option 100220 100217

Rear Wiper Option 4 100481 6 100535 7 100535 8 100532 9 100482 5 100405 Item # JDP Part # Assembly

Rear Wiper Motor Assembled Rear Wiper Arm, Pantograph Rear Wiper Blade Pantograph Mount Plate Rear Wiper Fastener Louvres Sub-Assembly Description

WWJ Motor, Drive Arm, Pivot Shaft, 1 1/4" Arm, Pantograph, 18" Blade, Wiper, 18" Mount, Pantograph Bolt, Hex, 1/4" x 2", UNF, Plated Louvre, Black, Round Material Description

Fan/Heater Option 1 2 3 4 5 6

100816 100194 100818 100819 100821 100782

Fan Motor Heater Core Fan Reels Heater Valve Fan Motor Housing - Set Air Filter

Motor, 12V Core, 33000 BTU Reel, Blower Valve, Water Plastic, Black, Set Filter, Air, WIX

1 1 2 1 1 1

1.000 1.000 1.000 1.000 1.000 1.000

U U U U U U

Boxer Options

7 8 9 10

100917 100918 100919 100820 100408 100409 100441 100223 Item # JDP Part # Assembly

Heater Box Upper Heater Box Lower Heater Box Discharge Hood Heater Actuator Heater Box Fasteners Fan Housing Fasteners Heater Box Fasteners Heater Box Fasteners Sub-Assembly Description

Plastic, ABS, 1/8"W Plastic, ABS, 1/8"W Plastic, ABS, 1/8"W Cable, Rotary Contol, Bowden Screw, PH, #8 x 1/2", Macro-black Screw, PH, #8 x 1", Macro-black Screw, Button-Head, 1/4" x 1" Nut, Flange, 1/4", Macro-black Material Description

1 1 1 1 10 6 2 2 Qty.

1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U 1.000 U Size Unit

Switches/All Options 100901 100901 100901 100694 100890 100817 100158 100480

Front Worklight Switch Rear Worklight Switch Hazard Switch Flasher Switch Flasher Lever Heater Control Knobs Fan Switch Rear Wiper Switch

Switch, Rocker, On/Off Switch, Rocker, On/Off Switch, Rocker, On/Off Switch, Hobbs, Rotary Lever, Black Knob, Black Switch, Rotary, 3-Speed Switch, Rocker, On/Off/Momentary

1 1 1 1 1 2 1 1

1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000

U U U U U U U U