MACHINES AND SYSTEMS FOR THE CONFECTIONERY AND BAKERY INDUSTRY
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Contents
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Maschinenfabrik Seydelmann KG
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Confectionery Technology: Examples
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Applications
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Mixing Refiners
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Knife Systems
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Controls
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Loading Options
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Discharging Options
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Equipment & Options
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Grinders
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Cutting Sets
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Loading Options
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Equipment & Options
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Emulsifiers, Mixers & Production Lines
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Maschinenfabrik Seydelmann KG
Choose the best technology German engineering has to offer.
For over 175 years now, Maschinenfabrik Seydelmann KG has been at the forefront of the development, production and distribution of premium quality food processing machines. Manufactured exclusively in South Germany, Seydelmann Bowl Mixing Refiners, Mixers, Grinders, Emulsifiers and Production Lines are employed on all five continents in over 130 countries worldwide. Seydelmann machines are durable and efficiently produce highest quality, thus ensuring competitive advantages for their users. During the process of planning, development and construction, the experienced and highly motivated personnel in the factory in Aalen place highest demands on material and technology. Therefore, Seydelmann Mixing Refiners guarantee best possible emulsification and fineness, while Seydelmann Grin ders are known for their consistently clear cut. Regardless of whether deploying the vacuum or the cooling function Seydelmann Mixers ensure a gentle and homogeneous mixing, whereas Seydelmann Emulsifiers reliably achieve a high hourly throughput in a continuous operation. Constant research and development ensure an extraordinary performance, highest safety as well as easiest handling and cleaning of the machines. With Seydelmann artisan and industrial confectionery and bakery processors of all enterprise sizes will find the appropriate machines. Every Seydelmann machine is produced to order. Accordingly, specific customer needs and requests can always be taken into account. Therefore, the Seydelmann machinery program, including over 80 basic models, has an unmatched manufacturing width. With Seydelmann you are “In the hands of the best�.
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Confectionery Technology: Examples
Marzipan
Spreads: Almond and Peanut butter
Cocoa liquors and chocolate masses
Rework
Raw material almonds, sugar and water
Raw material peanuts
Raw material cocoa liquor blocks and chocolate tablets
Input material broken cookies
Mixing, chopping, roasting, cooling and drying
Chopped peanuts mixing with oil, sugar and salt
Chopped cocoa liquor blocks and chocolate tablets
Broken cookies to coarser grain
End product marzipan
End product peanut butter
Cocoa liquor and chocolate mass
Broken cookies to fine powder
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Applications
Chocolates
Coatings
Nougat
Puffed rice
Cereal bars
Nuts
Marzipan, persipan, hazelpan
Macaroons made from nuts
Chocolate-nut spread
Nut cream, chocolate-/caramel syrup
Brittle
Chocolate bars with fillings
Fig and date products
Syrup, mousse
Protein, energy, fruit, nut, cereal, granola, grain, snack bars
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Applications
Cookies
Sandwich cookies
Gingerbread
Cocoa butter/-masses
Mint sweets, chewy sweets
Jams and jellies
Tortillas
Bread / toast
Waffles
Waffles with fillings
Cakes with glaze
Donuts
Pastry
Pound cake
Fruit gums, liquorice
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Mixing Refiners Mixing Refiner
Bowl content
High Efficiency Mixing Refiner
20 – 1,000 l
With heating-/roasting function
60 – 1,000 l
With vacuum function 60 – 1,000 l With vacuum- & heating-/roasting function 60 – 1,000 l Hourly throughput 20 – 9,600 kg Batch-sizes Batch-cycles
1.5 – 800 kg
(44.09 – 21,160 lbs) ( 3.30 – 1,760 lbs)
3 – 12 / h
Procedures ■ Crushing, breaking, grinding, pre-milling ■ Fine grinding ■ Mixing ■ Homogenizing ■ Heating, roasting, warming ■ Cooling and drying ■ Melting and liquefying ■ Dehumidifying, drying and cooling by vacuum ■ Granulating, chopping, pulverizing, making pastes and masses ■ Removal of oxygen by vacuum ■ Change of plasticity ■ Oxygen and gas bashing (fluffy and airy) ■ Intermixing by food colors and flavors ■ Diverse processing steps can be effected simultaneously or gradually
High Efficiency Mixing Refiner K 90 AC-8
Vacuum- & Heating/Roasting Mixing Refiner K 504 AC-8
Universal Mixing- and Refining Machines Due to their solid and stainless steel construction, Seydelmann Mixing Refiners are very robust. Using a pre-programmable speed drive for the knives, the sturdy machines guarantee best product quality. The modern and versatile technology in Seydelmann Mixing Refiners offers the choice between refining, homogenization and mixing as well as many additional processing possibilities. Products to be processed individually can be granulated, pulverized, smelted or liquefied. Extremely high cutting speeds up to 160 m/sec guarantee short processing times at lowest temperature increase. Refining occurs by free rotating knives without any friction of metal on metal. Mixing Refiners with an additional vacuum-function can reduce product temperatures as well as cool, dry, dehumidify and remove volatile acids, which improves the consistency and viscosity of the product to be processed. A deliberate rise in temperature can be achieved simply by the energy transfer of the rotating knives. Fat masses can quickly be 12
melted and liquefied without consuming external energy. On demand water or oils can directly be dosed as recipe components. There is the possibility of specific roasting via direct steam that is sprayed into the product or indirectly via heating of the bowl or heating of the knife lid. Temperature-sensitive raw materials and mixtures can be gently processed by cooling of the bowl with chilled water. Optionally, odorless and tasteless cooling gas, e.g. liquid nitrogen or CO2 can be used to develop new process technologies with extreme cooling efficiency. These universal mixing- and refining machines are best suitable for a continuous production by using an upstream feeding hopper and appropriate discharging- and conveying systems. Continuous automatic operation enables easiest handling. During production, a direct intervention is still possible. Additionally, benefits are derived from low operational costs because just one operator is needed for all eventual simultaneous procedural steps.
Applications ■ Marzipan production ■ Cocoa nibs refining to cocoa liquor ■ Nuts, almond refining to granulated nuts, nut meal, pure pastes or liquid masses ■ Peanut masses and -butter production ■ Dates to pure pastes or spreads ■ Liquefying fat blocks ■ Spreads, nougat mass production ■ Energy, protein, fruit, power & granola bars ■ Rework processing of broken goods, first slides, overproduction ■ Fruits and vegetables to porridge, mush, puree, pesto, ■ Baby food ■ Fruits with sugar to cream, syrup, sorbet
Advantages ■ Short set-up times ■ Ease of use, easy handling ■ Hygienic design in stainless steel, complete wet cleaning is possible ■ Efficient, energy saving and economical production ■ User-friendly place-saving loading and unloading unit ■ Lowest service and maintenance costs, smallest wear part costs ■ Compact and space-saving unit for diverse applications ■ Fully automated operation possible ■ Direct intervention during production ■ Low operating costs ■ No iron transfer into the product
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Mixing Refiners Knife Systems
Controls
Knife System S24*
Command 1000 / 1500 The digital display is for gear, knife speeds, running time, temperature, bowl speeds and time. All knife speeds are steplessly pre-programmable depending on the motor type variant. The knife speeds are subsequently retrieved via the practical customer-oriented knee operation or cross switches of the Mixing Refiner. The Command is equipped with a switch-off automatic system for temperature and running time. Up to 9 switch-offs are possible. Provided is a display of maintenance intervals and service intervals. In addition to the functions of the Command 1000, the Command 1500 shows water quantities and vacuum values.
K
C
V
L
Knife for extreme fineness using high knife speeds
Universal knife for extreme fineness and deliberate energy transfer into the product
Universal knife
Knife for coarse granulation and clear cut at lower and medium knife speeds
Easier handling, higher safety and maximum running smoothness ■ No need for parts such as bolts or screws ■ Knives pushed onto a toothed profile sleeve ■ Ensures effortless assembly and disassembly of the knives ■ Easiest handling at highest security ■ Reduced assembly time
Command 1500
Auto-Command 2000* Auto-Command 2000 enables data recording of all steps in the work process. Additionally, the working parameters and the energy consumption are shown. In the service module maintenance intervals and service intervals are displayed. Furthermore, the Auto-Command 2000 offers a switch-off automatic system for temperature and running time. Up to 9 switch-offs are possible. According to customer needs, the Auto-Command 2000 can be upgraded to version 3000 or 4000 at any time.
Auto-Command 3000*
An infeed level with offset first set of knives provides an optimum processing of blockware like cocoa liquor blocks as well as lumpy products like rework bars or dry and liquid products. For the intermediate rings, plastic mat- erials can also be used. Thus, the vibrations of the knives are absorbed. Knives are assembled on the shaft in pairs offset by 180° and form one knife level. The centrifugal forces cancel each other out. For this reason, the S24 knife system runs extremely smooth.
The computer-based system solution enables automated cutting according to saved recipes and fixed values. In this context, the individual program steps and the corresponding ingredients are shown during the cutting process. All machine functions are automatically selected for stand- ardization and quality assurance of the products. During the sequences of a program, it is possible to intervene manually at any time and to continue the cutting process. In the service module, maintenance intervals and service intervals are displayed. PLC-layouts, end switch functions and appearing error messages serve for a fast analysis of errors and ensure direct support.
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*available on request as an option
Auto-Command 4000
Auto-Command 4000* Additionally to the functions of the Auto-Command 3000 this control type is equipped with: ■ Data recording ■ User administration ■ Production plan ■ Recipe calculator ■ Total consumption ■ Remote connection 15
Mixing Refiners Loading Options
Loading Options
Integrated Hydraulic Loading Device*
Screw Conveyors*
The loading device is designed for standard trolleys with a loading capacity of 120 l, 200 l, and 300 l incorporated into the machine. There are no components outside the machine which have to be cleaned separately and need additional space. The loading device lifts the trolley vertically until the trolley is above the rim of the bowl. Then the trolley is tilted and completely emptied. Liquids are also poured without spilling. Because loading is by standard on the left in direction of the rotation of the bowl, the whole trolley content is spread evenly without build-up of material. In order to meet the individual requirements of production, the machine can be adjusted to an opposite material flow direction. On request, this is effected by fitting the loading device to the right-hand side and the ejector on the left-hand side of the Mixing Refiner.
The main advantage of loading via screw conveyor is the small floor space needed by the loading option due to the steep angle that can be fixed as needed via the height adjustment. ■ Entirely made of stainless steel ■ Product contact area closed by an electronically interlocked lid ■ Equipped with a moveable underframe and machine feet with locking device ■ Speed can be programmed steplessly via a frequency converter ■ Optionally, available in a vertical version for least space requirement ■ Declined surfaces facilitate cleaning
Integrated hydraulic loading device Mixing Refiner
Loading via Loading Hopper* As loading via screw conveyor is effected evenly in direction of the rotation of the bowl, there is no risk of build-up of material. The whole bowl content is chopped uniformly with the same number of cuts, gaining an even particle size in the finished product. This optimized loading process reduces the batch time considerably. Loading is effected with an enclosed noise absorbing cover. A hydraulic sliding valve will close the screw conveyor when the loading is finished. Therefore no chunks of material can fall into the bowl. Due to its large hopper, the screw conveyor additionally has the function to buffer the material.
Moveable screw conveyor with cleaning platform and two-hand operation
Conveyor Belts*
Integrated hydraulic loading device Mixing Refiner at maximum height
Using conveyor belts for loading avoids stressing or heat- ing up the processed material. Further advantages of loading with conveyor belts are the open accessibility, the high transport capacity, the low level of safety risks and danger areas. In addition, conveyor belts ensure continuous loading. ■ Belt completely made of plastic with flat surfaces and no texture ■ Customized adjustment in height, length and slope ■ Complies with highest sanitary design standards ■ Optionally available with load cells to continuously monitor the product weight ■ Lateral guide bars, collection tray and a scraper are avoiding any material loss ■ Available as flighted conveyor belt for steeper angles and smaller footprint
Inclined conveyor belt
Dosing Valves*
Loading hopper
Integrated hydraulic loading device Mixing Refiner in emptying position
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* available on request as an option ** available on request as an option, partly standard equipment
Raw materials and additives can be directly dosed. Using dosing sluices and transfer tubes various components can also be added to the Mixing Refiner via dosing valves.
Dosing valve 17
Mixing Refiners Discharging Options
Equipment & Options
Ejector**
Hygienic Design
In the standard version the ejector is placed on the right hand side. No additional space next to the machine is required for the swinging unloader. Optionally, the ejector can be placed on the left-hand side of the machine. The specifically designed shape of the unloader disc allows quick and efficient unloading, even with liquid materials. The hydrodynamic design of the product guiding plate ensures quick and complete unloading of the processed product.
All Seydelmann machines are built according to highest hygienic and security standards. They are safe and easy to clean. The machine frame is made of thick-walled, mas- sive, stainless steel. All surfaces are rounded, polished with high precision and designed with a slope, so that water and detergents can drain easily. All covers are embedded in the machine frame so that water or detergents cannot enter the machine, and cleaning with high-pressure steam is possible. The construction makes the machines extremely robust and long-lived.
Ejector
Machine Frame
Machine frame of solid stainless steel
■ Solid stainless steel construction ■ Very robust and easy to clean ■ All edges are rounded and polished ■ No cast-iron or mild steel profiles, clad with thin stainless sheets ■ Lasered openings for recessed excess doors ■ No ingress of water
Soft Stop Motion Device The hydraulic movement of the ejector has a soft stop motion device – therefore the ejector disc will only touch the bowl very gently.
Cross Switches
Ejector
Product Pump with Hopper* Via a product pump materials can be added to the Mixing Refiner or discharged from the Mixing Refiner, free of residues: ■ Gentle transport with lowest temperature increase ■ Free of wearing parts and abrasion ■ Any parts in contact with the product made of stainless steel ■ The self-priming pump and the whole seal sector are CIP-capable ■ Product temperatures up to 110 °C / 230 °F ■ Flow rate proportional to motor revolutions ■ Custom-built hopper in various sizes, moveable as well
Cross switches
Temperature Sensor
Product pump with hopper 18
The cross switches are ideally arranged according to ergonomic aspects. Contrary to common controls which are susceptible to interference the machine and all its functions can be operated intuitively. Each switch controls logically linked functions. The machine is electrically interlocked to prevent incorrect or faulty operation. No sensitive foil displays, switches or illuminated displays are on the machine. The cleaning of the control elements can be done easily by pressure cleaning as well as all cleaning agents.
* available on request as an option ** available on request as an option, partly standard equipment
The temperature sensor offers immediate and very accurate temperature control. The temperature sensor is integrated in the top end of the perfectly shaped scraper. Even smallest amounts of the product can be accurately measured, and no coarse material can stick to the sensor causing incorrect measurement.
Temperature sensor 19
Mixing Refiners Equipment & Options
Equipment & Options
Water-Cooled Motor*
Central Lubrication System**
Control Cabinet
The water cooled AC-8 drive always works within the optimal temperature range. Waste heat can be channeled to a heat recovery system, a water heating or a central heating system. By avoiding production rooms heating up, a significant amount of energy for air conditioning is saved.
No need for manual lubrication of the machines. At set time intervals, grease is pumped from an integrated container to designated areas in the machine. The bearings cannot run dry.
Stepless Bowl Drive*
Liquid Nitrogen (LN2)*
In all Industrial Mixing Refiners the electronics are located dry and safely outside the machine in a separate control cabinet. Disturbances of electronics e.g. by vibrations while the Mixing Refiner is running are avoided. The electronics are protected from humidity that unavoidably occurs inside the machine frame. The machine operates more reliably. When needed the electrical parts are easily accessible for the technicians. With the electronics placed outside the machine much less space is required. Placing the control cabinet in a separate room saves considerable space in the production room.
The rotation speed of the bowl, i.e. the material flow, is adjusted according to the ideal knife cutting speed. Especially suitable for the production of coarser products with requirements for uniform structure and size. With four stepless pre-adjustable speeds and a frequency controlled drive.
For new developments and a range of applications, LN2 can be added for constant cooling of the material to the ideal temperature for reduction. Suitable for low-temperature reduction, change of material consistency of the product or for bashing gas bubbles for aeration.
Stepless Ejector* The ejector can be equipped with three steplessly pre-adjustable speeds and a frequency controlled drive system. Each speed is best suited for the most efficient ejection of particular material consistency.
Liquids and Oil Dozing System with Nozzle* For adding and precisely controlling the addition of liquids or oils. Display and pre-programming of the quantity by digital control Command 1500.
Control cabinet
Scanner* A barcode scanner or RFID-Scanner records the products added during loading. Interacting with the program control Auto-Command 2000 or 4000. The data collection enables traceability of the raw material by assigning it in the data recording to each actual batch. Simultaneously the added ingredients are checked with the recipe while scanning. In case of a discrepancy the operator is given a warning message (in combination with Auto-Command 3000 and 4000); in case of a loading device or upstream conveyor system those are being blocked.
Scanner
Open Cutting Area*
Control of Unbalanced State**
Remote Control*
The control of unbalanced state using a safety stop will stop the machine automatically in case of excessive unbalance, e.g. breaking of knives during cutting process.
For automated production. Allows controlling several machines from one position and by one operator.
The area above the knives in the lid can be optionally equipped as an open cutting area. Sticky and stiff products remain in the cutting area only shortly and are further transported with the bowl without sticking together.
Open cutting area 20
* available on request as an option ** available on request as an option, partly standard equipment
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Grinders Grinders
Type of raw material
Particle size / final hole plate*2
Hole plate
mm / (in)
mm / (in)
Inlet temperature approx. °C / (°F)
Max. hourly throughput*
2–25 (5/64 - 63/64)
114-130 (4 31/64 - 5 1/8) 160-250 (6 19/64 - 9 27/32)
-08 to +85 (17.6 to 185) -12 to +85 (10.4 to 185)
1.5 t (3,310 lbs) 9 t (19,840 lbs)
Mixing Grinders Mixing and reducing small and medium raw material sizes
2–25 (5/64 - 63/64)
114-130 (4 31/64 - 5 1/8) 160-200 (6 19/64 - 7 7/8)
-03 to +85 (26.6 to 185) -06 to +85 (21.2 to 185)
1 t (2,210 lbs) 6 t (13,230 lbs)
Universal Grinders
Reducing frozen blocks, IQF blocks,/-pieces, fat blocks, mass blocks, small and medium raw material sizes
2–30 (5/64 - 1 3/16)
200-250 (7 7/8 - 9 27/32) 300-400 (11 13/16 - 15 3/4)
-25 to +85 (-13 to 185)
8 t (17,640 lbs) 10 t (22,050 lbs)
Automatic Mixing Grinders
Pre-crushing, mixing, reducing small and medium as well as large raw material sizes
2–25 (5/64 - 63/64)
130 (5 1/8) 160-250 (6 19/64 - 9 27/32)
-08 to +85 (17.6 to 185) -12 to +85 (10.4 to 185)
1.5 t (3,310 lbs) 9 t (19,840 lbs)
Blockware Grinders
Reducing frozen blocks, IQF blocks, /-pieces, fat and mass blocks
5-30 300-400 (11 13/16 - 15 3/4) (13/64 - 1 3/16)
-25 to +45 (-13 to 113)
10 t (22,050 lbs)
Automatic Grinders
Reducing small and medium raw material sizes
* Higher hourly throughput possible on request *2 Smaller or larger particle sizes possible on request
Automatic Grinder AE 130
Universal Grinder AU 200 U
AE 130 hopper with feeding worm
Continuous Crushers Seydelmann Grinders quickly and efficiently reduce fresh, tempered and frozen material. Automatic Grinders possess besides a powerful working worm, a conical feeding worm. Mixing Grinders are additionally equipped with a mixing unit to mix the product before reducing it. Universal Grinders are crushing product blocks, nuts, cocoa nibs, vegetables, spice and medicinal plants as well as frozen block material with the huge feeding worm. Automatic Grinders K have a particularly designed hopper, as well as a feeding worm equipped with crushing teeth especially for cocoa butter and fat block processing. With Automatic Mixing Grinders two working steps can be combined: Mixing or pre-crushing and reducing. The steady breaking of whole, deep-frozen product blocks is guaranteed by the Blockware Grinders. Subsequently, the worm breaks the product blocks. Afterwards the product is transported into the cutting plate system for further reduction. 22
Applications ■ Product blocks ■ Nuts ■ Cocoa nibs ■ Vegetables ■ Fruits fresh/dry/frozen ■ Aromatic and medicinal plants ■ Frozen block material ■ IQF (Individually quick frozen) ■ Cocoa butter and fat blocks ■ Rework
Procedures ■ Fast and efficient crushing ■ Even mixing of products before reducing ■ Gentle pre-crushing and transportation by the feeding worm ■ Production of smoother grain size with defined length ■ Removal of hard particles (e.g. stems, shells and pits)
Advantages ■ Short set-up times ■ Ease of use, easy handling ■ Hygienic design in stainless steel, complete wet cleaning is possible ■ Efficient, energy saving and economical production ■ User-friendly and place-saving loading and unloading unit ■ Lowest service and maintenance costs, smallest wear part costs ■ Compact and space-saving unit for diverse applications ■ Fully automated operation possible ■ Direct intervention during production ■ Low operating costs
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Grinders Cutting Sets
Loading Options
Cutting Sets**
Integrated Hydraulic Loading Device*
Various combinations of knives and hole plates depending on raw material, product and inlet temperature.
The integrated hydraulic loading device is available for 120 l, 200 l, and on request also for 300 l trolleys. The hydraulic aggregate, the lifting cylinder, valves and bearings are built into the machine. Due to its design, the loading device is very space saving and easy to clean.
Standard cutting set 5-pieces
Separating Set* For an improved product quality during the reduction process. The separating set enables a separation of hard particles such as stems, shells and pits, during the reduction of the raw materials. Enables an accurate quantity control of the hard particle separation.
Vertical Loading Device*
Separating set
Grinders can also be loaded via a vertical loading device, which either can be floor-mounted or mounted on the machine. All mechanical parts such as chains are built-in and contained within the frame so that cleaning is easy. Optionally available with interlocked save defense.
Pneumatic Separating Device* For an ideal improvement of the product quality during the production process. Time is saved during selection of the stems, shells and pits as well as comparable hard parts. The pneumatical adjustment ensures an accurate quantity control of the separation. The interval time between opening and closing devolve can be individually pre-set. A transparent outlet hose allows a continuous control of the separated material.
Loading Device for Large Containers* The loading device for large containers enables quick and efficient loading and can be customized to suit various container sizes.
Pneumatic separating device
Outside knife
Separating Drum* Contrary to a conventional cutting set the Seydelmann separating drum is working contactlessly. Foreign objects are collected separately, discharged and not cut during the processing. There is less strain on the product due to conically shaped holes which leads to a consistent structure, density and surface of the processed product.
Outside Knife* The outside knife is running on the last hole plate. The product to be processed is cut once again getting a uniform size. 24
Integrated hydraulic loading device Grinder
Separating drum
* available on request as an option ** available on request as an option, partly standard equipment
Conveyor belts* Using conveyor belts for loading avoids working or heating up the processed material. Further advantages of loading via conveyor belts are the open accessibility, the high transport capacity, the low level of safety risks and danger areas. In addition, conveyor belts ensure continuous loading. ■ Belt completely made of plastic with flat surfaces and no texture ■ Customized adjustment in height, length and slope ■ Complies with highest sanitary design standards ■ Optionally available with load cells to continuously monitor the product weight ■ Lateral guide bars, collection tray and a scraper are avoiding any material loss ■ Available as flighted conveyor belt for steeper angles and smaller footprint
Vertical loading device
Loading device for large containers
Conveyor belt 25
Grinders Equipment & Options
Equipment & Options
Hygienic Design
Holding Device**
All surfaces on Seydelmann machines are designed with a slope so that cleaning water can drain completely. Covers are embedded in the machine frame. Rubber- or silicon gaskets are not required. Connections in the product area are welded to the greatest possible extent, rounded, polished, and therefore free of corners, edges and grooves where product could be accumulated.
The holding device for the pre-cutting plate guarantees a gentle and low-friction cut. The grinding set is not pressed together under the high pressure of the product flow. The wear of hole plates and knives is reduced considerably.
Outlet Protection Device**
Feeding worm forward and reverse** Outlet protection device
The outlet protection device is required by law for Grinders. Its electrical interlocking virtually prevents injury by the cutting set.
As an option, the feeding worm of the Automatic Grinders can be switched to run backward, so that about 25% of the hopper content can be mixed.
Pre-cutting plate and holding device
Bayonet Locking** The solid stainless steel bayonet locking ensures a fast and easy change of the hole plates and knives. As the outer ring remains on the housing the front part of the bayonet is considerably lighter than the whole screw nut. The bayonet locking also protects the thread of the worm housing.
Hopper Safety Frame All Grinders are equipped with a hopper safety frame around the top of the hopper. If the safety frame is activa- ted, all drives as well as the loading unit stop immediately. All electrical components relating to the safety frame are hygienically located inside the machine frame. Hopper safety frame
Bayonet locking
Hydraulic pressing device for Automatic Grinders**
Sensor for Product Level* As soon as the hopper runs empty, the machine either stops automatically or directs the loading systems to load the hopper. This prevents the cutting set from running dry. The measurement is made accurately via laser. The sensor recognizes the material regardless of the nature of its surface. It is equipped with a closed housing, engineered according to protection rating IP 69K.
The hydraulic pressing device for Automatic Grinders can be shaped according to the material being processed. As a result, even the most difficult product can be fed into the worm. The pressing device runs at set intervals or can be controlled manually.
Sensor for product level Hydraulic pressing device 26
* available on request as an option ** available on request as an option, partly standard equipment
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Grinders
Further Machine Types
Equipment & Options
Emulsifiers, Mixers & Production Lines
Two-Hand Operation*
Emulsifiers
Grinders can also be equipped with a two-hand operation for short-term running of the feeding worm or the mixing arms when the step is in the down position. The two-hand operation makes cleaning the machine easier.
■ Specially developed system for pumpable masses ■ Product is being sucked through a successively arranged stage of hole and cutting plates ■ Easy and fast replacement of cutting plates ■ Controls the cutting performance as well as the temperature ■ 140 and 250 mm (5 33/64 and 9 27/32 in) hole plates-Ø ■ Contact-free cutting set, no metal abrasion ■ KK 250: up to 700,000 non-contact cuts/sec. ■ Throughput capacity 5,000 - 15,000 kg/h (11,020 - 33,070 lbs/h) ■ KK 140: up to 350,000 non-contact cuts/sec. ■ Throughput capacity 2,000 - 9,000 kg/h (4,410 - 19,840 lbs/h) ■ Optionally available with vacuum
Anti-Block Unit** The anti-block unit with power switch prevents any mechanical and electrical damage that might be caused if the working worm is blocked due to foreign matters in the hopper.
Two-hand operation
Raised Hopper* All Automatic Grinders from hole plate size G/160, as well as the Universal Grinder AU 200 U, can be equipped with 800 or 1000 l hoppers. For Automatic Mixing Grinders starting with hole plate size G/160, the volume of the hopper can be increased to 750 l.
Emulsifier KK 250 AC-6
Mixers ■ 600 – 4,700 l hopper capacity, optionally with vacuum-, heating-/ roasting and cooling function ■ Equipped with two strong mixing shafts ■ Independently switchable ■ Fast and gentle mixing ■ Hydraulic discharge flaps enable precise unloading
Hydraulic Worm Ejector** When pressing the push button, the complete grinding set and worm are pushed out of the worm housing. Due to this, the grinding set and the worm are very easy to change.
Mixer MR 1800
Raised hopper
Production Lines
Control Panel The control elements are laid out on the control panel of the machine in such a way as to provide the operator with the best possible ergonomic means of operation. The symbols for the machine functions are self-explanatory and prevent operating errors. Depending on the type of the machine, Grinders are operated via buttons, knobs, and/ or cross-switches. The operating elements are robust and waterproof and can be cleaned wet.
Control panel 28
* available on request as an option ** available on request as an option, partly standard equipment
■ All Seydelmann machines can be integrated into Production Lines. Fully automated Production Lines are planned, designed and manufactured as complete solutions. The project planning is individually customized to the needs and expectations of each customer. ■ Level of automation and points of intersection can be determined individually ■ All machines can be operated manually / optionally through a central operating panel ■ The conveyor systems replace the labor and time consuming transport of material in trolleys
Production Line
Central operating panel 29
Sustainability
All Seydelmann machines are built according to highest hygienic and security standards. They are safe and easy to clean. The machine frame is made of thick-walled, massive, stainless steel. All surfaces are rounded, pol- ished with high precision and designed with a slope, so water and detergents can drain easily. All covers are embedded in the machine frame so water or detergents cannot enter the machine. Therefore cleaning with pressure steam is possible. The construction makes the machines extremely robust and long-lived.
Responsible behavior is a regular and permanent feature of Maschinenfabrik Seydelmann KG’s corporate identity. Our production processes are constantly being evaluated to meet the most modern sustainability demands. When developing our machines, from the start we take their entire life cycle into account, including the recyclability of the single machine components. Accordingly, we equip our machines with energy-efficient drives and use harmless fats and oils authorized for consumption. That way, together with our customers, we never lose sight of the wellbeing of the environment.
Tradition and Know-How
Innovation Standards
Since the founding of the company in 1843 Maschinenfabrik Seydelmann KG has led the field in the development of machines for the food industry. In doing so, the company uses the most up to date and innovative technologies. The company with the longest experience in manufacturing food processing machinery is currently led by the sixth generation of the family, by which it was founded over 175 years ago. The large number of long-serving and highly qualified employees ensures Seydelmann’s wide ranging know-how. All machines are exclusively made in Germany, in Seydelmann’s factory in Aalen.
When developing the machines, Seydelmann engineers are focused on making them even more effective, long-lasting and easy to use and maintain. Constantly investing into technological research, Maschinenfabrik Seydelmann KG combines the most innovative findings with traditional German product quality. The result is the guarantee that when using Seydelmann machines, the very maximum can always be gained from the processed materials. The success of our effort is reflected most clearly in our permanently satisfied customers worldwide.
Service
Advanced Quality
■ Global service ■ Qualified service engineers ■ Extensive spare part supply guaranteed for many years ■ Emergency service 24 hours, 7 days per week ■ Loan machine service
Think innovatively, work efficiently, produce quality. Seydelmann has implemented a quality management system covering the whole production and organization. Certified by the much sought-after ISO 9001, the highest demands in the future can be reliably met.
Safety All machines and interlinkages fulfill the current accident prevention regulations and are CE marked.
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© 2020 Maschinenfabrik Seydelmann KG All the contents of this brochure, especially the texts and pictures, also in excerpted form, are the intellectual property of Maschinenfabrik Seydelmann KG, D-70174 Stuttgart. All rights reserved. No portion of this brochure may be copied, duplicated or distributed without the written approval of Maschinenfabrik Seydelmann KG. This prohibition covers in particular commercial duplication by copying, recording in electronic databases, duplication on data media, and transferring to other forms of printed products.
english 09/ 2020
Hygienic Design
31
MACHINES AND SYSTEMS FOR THE CONFECTIONERY AND BAKERY INDUSTRY
Maschinenfabrik Seydelmann KG HEADQUARTERS AND SALES Hoelderlinstrasse 9 DE-70174 Stuttgart / Germany Tel. +49 (0)711 / 49 00 90-0 Fax +49 (0)711 / 49 00 90-90 info@seydelmann.com 32
FACTORY, BRANCH AND SERVICE Burgstallstrasse 1-3 DE-73431 Aalen / Germany Tel. +49 (0)7361 / 565-0 Fax +49 (0)7361 / 359 51 info@aa.seydelmann.com
www.seydelmann-sweets.com