Marine Scales Accurate motion compensation
MARELEC D4
Fast weighing Robust construction and waterproof Computer connectivity
MARELEC W3, W10 and W50 platforms are designed to meet the most severe requirements to weigh at sea. Accuracy, flexibility, robust construction and user-friendliness are getting full attention. In addition to this, MARELEC scales are incredibly fast: measurement speed is maximum 0,5 seconds. The scales are available with the MARELEC D4
indicator executed as stand-alone type or on a protection frame. The weighing systems can be equipped with a series of adjustable printers, data processing and report programs and can be adapted to your specific needs and specific production requirements.
www.marelec.com
MARELEC D4 - Indicator
FUNCTIONS*
WEIGHING RANGE AND WEIGHING PLATFORM/MODEL
• Measurement of nominal weight-maximum
up to 1,5 x nominal weight • Actively compensated for ship’s movement • Precision (on nominal weight) : static: 0,05 % dynamic: 0,1 % up to 0,5 g/20° • Measurement speed : maximum 0,5 seconds • Electronic digital indicator with high-low alarm on target value
EXECUTION • Platform of stainless steel type AISI 316L • Loadcells hermetically protected IP67 • Security against mechanical overload integrated • Stainless steel read-out unit IP67 with integrated electronics
Model
Weighing
Weighing
W1-D4
0 - 1 kg
210x210mm
W3-D4
0 - 3 kg
250x250mm
W4/3-D4
0 - 3 kg
150x350mm
W10/15-D4
0 - 15 kg
350x350mm
W10/30-D4
0 - 30 kg
350x350mm
W50/30-D4
0 - 30 kg
500x600mm
W50/50-D4
0 - 50 kg
500x600mm
W50/75-D4
0 - 75 kg
500x600mm
FEATURES Accuracy : Construction : Labelling : Power supply : Protection : Traceability : User-friendly :
Movement compensation is carried out 100 times/sec Stainless steel AISI 316L. All vulnerable parts are built in hermetically. The system does not contain any moving mechanical parts Each scale can be equipped with a printer adapted to your needs 230VAC, 24VDC or batteries (optional) Protected against mechanical overload. Loadcells hermetically protected IP67 Option: protection frame against rough handling MARELEC weighing systems can easily be integrated in processing traceability data Easy to use, easy to clean
MARELEC D4 indicator Construction : Indicator : Selection : Mounting possibilities : Functions :
Communication :
Stainless steel hermetically protected as per IP67 standards - Integrated electronics 14 segment display with 8 red illuminating characters (14 mm high) 4 push buttons integrated in the control panel Stand-alone type or on protection frame Labelling: 50 user-programmable species Statistic print report Auto-tare function Forward and reverse grading in 14 grades As all data are saved in an accurate digital way, it is easy to send the data to shore by means of a modem. MARELEC B50 software integrates this transmission on board
* Subject to modifications
MARELEC Food Technologies
Redanweg 15 8620 Nieuwpoort Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
Scales Accuracy
MARELEC W8-D4
Fast weighing Robust construction Computer connectivity
MARELEC W8 platforms are designed to meet the most severe requirements to weigh on shore. Accuracy, flexibility, robust construction and user-friendliness are getting full attention. In addition to this, MARELEC scales are incredibly fast: measurement speed is maximum 0,5 seconds. The scales are available with the MARELEC D4 indicator executed as stand-alone type or on gooseneck. MARELEC scales are designed to handle most weighing jobs, even in the most humid conditions.
The weighing systems can be equipped with a series of adjustable printers, data processing and report programs. Software can be adapted to your specific needs and specific production requirements.
MARELEC D4 - Indicator
www.marelec.com
FUNCTIONS* Precision on nominal weight: 0,05%.
EXECUTION
Measurement speed : maximum 0,5 seconds
Platform of stainless steel type AISI 316L
Electronic digital indicator with high-low alarm on target value
Loadcells hermetically protected IP67 Security against mechanical overload integrated Stainless steel indicator IP67 with integrated electronics
FEATURES Construction :
Labeling : Power supply : Protection :
Traceability : User-friendly :
Stainless steel AISI 316L. All vulnerable parts are built in hermetically. The system does not contain any moving mechanical parts Each scale can be equipped with a printer adapted to your needs 230VAC/5W Protected against mechanical overload Loadcells hermetically protected IP67 Optional protection frame against rough handling MARELEC weighing systems can easily be integrated in processing traceability data Easy to use, easy to clean
WEIGHING RANGE AND WEIGHING PLATFORM/MODEL Model
Weighing range
Weighing platform
W8/6-D4
0 - 6 kg
325x325mm
W8/15-D4
0 - 15 kg
325x325mm
W8/30-D4
0 - 30 kg
325x325mm
W40/15-D4
0 - 15 kg
400x400mm
W40/30-D4
0 - 30 kg
400x400mm
Indicator MARELEC D4 Construction : Indicator : Selection : Mounting : possibilities Functions :
Option :
Stainless steel hermetically protected to IP67 standards - Integrated electronics 14 segment display with 8 red illuminating characters (14 mm high) 4 push buttons integrated in the control panel On gooseneck Option: stand alone with 3 m cable Labeling: 50 user-programmable species Auto-tare function Forward and reverse grading in 14 grades Statistical print report Battery operation
* Subject to modifications
MARELEC Food Technologies
Redanweg 15 8620 Nieuwpoort Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
Scales
MARELEC W50/D100 MARELEC has designed the ultimate weighing and labelling system for use at sea. The combination of the high-precision components results in a powerful production management system.
MARELEC D100 indicator MARELEC W50 weighing platform MARELEC PR1 or PR2 label printer MARELEC C50 software
1/ MARELEC D100 indicator The MARELEC D100 is an intelligent production selection keyboard. It is a robust construction and easy to use. With a few touches on the touch screen, you can select the species, the size, the quality and the presentation.
FUNCTIONS* 48 standard species, up to 100 species, unlimited characters (1 button/species) 1500 programmable product/ size combinations Immediate selection of the species Selection of the quality
Selection of the sizes Selection of presentations Selection of a new haul Programmable resolution
FEATURES Construction : Dimensions : Language : Power supply : Protection :
Case of stainless steel AISI 316L. Capacitive touch screen 362 (l) x 288 (w) x 118 (h) On request: English, Spanish, French, Dutch, Russian, Italian, … 24VDC/10W Completely watertight as per IP67-standards
2/ MARELEC W50 weighing platform In combination with the D100 indicator, the MARELEC W50 weighing platform is the best solution for an ultimate weighing performance. Accurate motion compensation and a high weighing speed optimizes productivity.
www.marelec.com
FUNCTIONS* Actively compensated for ship’s movement 0,7G - 1,3G/15° Precision: e=100/ Class III -10°C → +40°C
EXECUTION Platform of stainless steel type AISI 316L Loadcells hermetically protected IP67 Security against vertical mechanical overload integrated
Model
Weighing range
Weighing platform
W50/30-D100
0 - 30 kg
500x600mm
W50/50-D100
0 - 50 kg
500x600mm
W50C/60-D100 2 - 60 kg
500x600mm
W50/75-D100
500x600mm
0 - 75 kg
FEATURES Accuracy : Movement compensation is carried out continiously. Construction : Stainless steel AISI 316L. All vulnerable parts are built in hermetically. The system does not contain any moving mechanical parts. Power supply : 230VAC, 24VCC Protection : Protected against mechanical overload Loadcells hermetically protected IP67 Optional protection frame against rough handling User-friendly : Easy to use, easy to clean Option : EC certificate type 2009/23/EC NAWI
100% hermetically closed platform
3/ MARELEC C50 production management software* The MARELEC C50 software offers you full control of your fishcatches. It gives you a detailed survey of your catches either in graphical form or in tables.
Different customised reports are available. All these surveys can easily be printed or stored. You can generate a file which you can send to shore via satelite.
FUNCTIONS*
Integration of weight/ loss and conversion factors Communication : As all data are saved in an accurate digital way, it is easy to send Display : graphical or in table the catch data to shore by means of a Haul and trip management modem. MARELEC C50 software Reports : Percentage of catch per species of fish, size integrates this Total weight and quantity per species, date, transmission on size, haul and/ or trip board. E logbook as per EU regulation (EC) Option : catch 1077 / 2008 d.d. 3/11/2008 position Profit reports
FEATURES Language : Dutch, French, English, Spanish, Italian, Russian, … Operating systems : Win 2000, Win XP, Win 7 Min. specifications computer : Pentium I 233 Mhz., 256 MB RAM, 300 MB free space. 800 x 600 display resolution
4/ MARELEC PR1-PR2 label printer For an efficient marking of your fish boxes: see separate brochure. * Subject to modifications
MARELEC Food Technologies Redanweg 15 8620 Nieuwpoort Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
MARELEC MC Grading systems
• High precision • High capacity • Hygienic • Customized • Low maintenance
Various infeed models box tipper
MC3 high precision weighing unit with open structure
H-design for fast and intensive cleaning
MARELEC MC grading systems consist of an infeed belt, a dynamic weigher and a grading belt. MARELEC sets the new standard for grading systems. The MARELEC solution leads the way in the branch thanks to the various infeed, dosing and grading possibilities. For use at sea the dynamic weigher is fitted with a movement compensation device acting in all directions.
Smart Batching Software The MARELEC MC grading system minimizes excess weight by selecting the correct product for each batch and by continuously confirming or adjusting the total weight per batch.
FUNCTIONS • Grading according to weight • Grading according to number • Grading according to various sizes
• Minimum overweight (‘smart batching’) • Grading with product identification (V3 camera)
MC grader after PORTIO portion cutter
Catching arms for optimum product protection
Various output models
Remote service
SPECIFICATIONS
EXECUTION • Stainless steel (choice between AISI 304 and 316) • FDA approved food plastics • IP 68 load cells / electronics
Optional tables & take away conveyor for finished products
• Modular belts • Drum motors • User friendly software
Option: label printer
• Dimensions: 50 mm – 2 m long / 100 – 800 mm wide • Range: 10 grams – 20 kg • Accuracy: as from 0.3 gram • Speed: 30 - 180 pieces / minute • 999 programs in memory • On shore / off shore
MARELEC Bright Eye - MES software
SEAFOOD & AQUACULTURE SALMON
Yield and speed are important for any processor in the salmon industry. Marelec covers a range of weighing and grading systems from the reception of the fish to the end of the line. This means that the weight of every single fish or total amount can be recorded at the reception. This is also possible after gutting, filleting, skinning,‌ The MARELEC equipment allows to divide the fish flow into different sizes, qualities or even species. At the end of the line, the packing can be done in tubs, boxes or bags, depending on the need. Intelligent batching is available on all machines to minimize giveaway or excess weight.
TURBOT
Size grading plays an important role in turbot cultivation. To ensure optimal fish growth different sizes need to be separated on a regular basis. With this in mind MARELEC developed a gentle weighing and grading method. The systems have tilting conveyors and low angle gliding slopes which allow accurate weighing and grading without stressing the turbot. Special attention was given to the surface of the belts to ensure all fishes remain in a stable position. An efficient and fast weighing and grading method that meets the needs of the market.
BASS & BREAM
Several countries located around the Mediterranean sea cultivate fish such as sea bass and sea bream. Automation and cost-effective production are the key elements to ensure a continuous growth of both the fish industry and its companies. To ensure high-quality end results, the products need to be processed as quickly as possible after catch. Based on this perspective Marelec has successfully delivered grading and batching lines to Croatia, Tunisia, Turkey, Greece, Italy, Spain, ...
OYSTER
Oysters have many different shapes, sizes and weights. MARELEC can offer different infeed systems from small to very high capacity. The size can be determined by weight, surface or volume. To analyze the shape / volume, MARELEC uses a high speed camera MARELEC V3. The V3 camera can work together with the weighing unit to separate different shapes in combination with weight. This gives an added value to the product.
PROJECTS DESIGN
Reliable – extremely hygienic – service friendly – cost effective meeting the demands of the market: those are the keywords our designers bore in mind while sharpening their pencils to design the current generation of graders from scratch. Whether we talk about in-feed systems, weighing technology, grading and batching systems, or custom-built solutions: the targets are there. The result is complete satisfaction for many customers – how about you?
MARINE
Adding value at the very start of the processing line can be done by grading on board. On-board graders have an active motion compensation that always gives accurate readings even at the toughest seas. As space on a fishing vessel is even more limited, MARELEC offers a tailor made design that suits the wishes of the customer. The direct contact between the MARELEC design team and the customer results in an open conversation and allows fast decision-taking. Even at sea, MARELEC can provide remote service in case technical assistance is needed.
CUSTOM
Each processing plant requires a specific logistic process. From the very beginning of receiving the raw material and, separating it into different qualities, species or sizes, MARELEC offers a solution. Feeding the products to the grading line or transporting the full boxes, tubs or bags to the packaging area, all is possible. Logistic solutions range from receiving orders, production planning and stock management to printing shipping documents or invoices.
STATIC
Static weighing systems can be used for different purposes: to weigh a single fish or a box, a batch of fishes or even to capture the weight for grading on a custom built grading line. A big advantage is infeed optimization also for larger fishes, quality and/or species grading.
MARELEC Food Technologies started with marine electronics for the trawler industry. Soon after, robust yet reliable weighing and sorting systems for the fish industry were developed both for use on shore as well as at sea. The unique features such as the high speed precision and the custom design were then integrated into solutions for the meat and poultry industry. Nowadays, we are world leading in designing and producing highly advanced weighing and sorting systems as well as intelligent portioning machines. A team of talented and enthusiastic designers and technicians are responsible for the in-house production of our systems. We focus on durable, innovative and flexible solutions. Furthermore we have a network of international agents in over 30 countries – who are available whenever someone needs advice, a fast delivery and service after sale.
MARELEC Food Technologies Redanweg 15 8620 Nieuwpoort Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
www.marelec.com In our commitment to quality improvement through continuous research, we reserve the right to alter the specifications of our products without notice.
Accurate High weighing and grading speed
Compact Grader
MARELEC M3/6
Robust and compact construction Several output possibilities
Compact means: infeed, weighing and outfeed in one simple and robust solution. All of this guaranteeing the precision obtained by other classic graders. With the MARELEC M3 compact grader MARELEC sets the new standard for grading systems. The MARELEC solution leads the way in this field with various batching and other outfeed possibilities, from 2 to 8 stations, combined left/right or in line and by size.
MARELEC compact graders are especially designed for weighing and grading of small or vulnerable products, such as fish, poultry and meat. Gentle grading: the product is sliding off the belt instead of being launched.
www.marelec.com
MARELEC Z2 Indicator
FUNCTIONS
MARELEC Z2 Screenshot
Maximum product dimensions : 450 x 250 mm, alternatively up to 600 x 450 mm 100 adaptable programs Range: 0 – 1,5 kg alternatively: up to 5 kg Precision : standard deviation 0-500 gr: 1,5 gr / 500-1500 gr: 3 gr Max. speed : 120 pcs/min Completely watertight Grading to size and number Intelligent batching software
FEATURES Construction : Conveyor belt : Indicator : Power supply : Air supply : Protection : User-friendly :
OPTIONS • Batching to weight
Stainless steel AISI 304, H-design and FDA approved Food plastics Grid polyethylene MARELEC Z2 with TCP/IP-connection Stainless steel IP67 with integrated electronics Single phase 230VAC 50Hz 800W 200Nl/min/6bar Protected against mechanical overload Loadcells hermetically protected IP68 Easy to use, easy to clean
• MARELEC PMS-Z2
Production Management Software
• MARELEC PR1 or PR2: label printers
• Stainless steel M 3/4
EXECUTION AND DIMENSIONS
M 3/6
Gates
4
6
Batching
no
no
H
825 mm
825 mm
L
2775 mm
3235 mm
D
460 mm
460 mm
B1
250 mm
250 mm
B2
643 mm
643 mm
MARELEC Food Technologies Redanweg 15 8620 Nieuwpoort Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
* Specifications are subject to modifications
Robust construction for humid conditions
MARELEC PR1
Printer
Flexible label design High-speed printing Suitable for traceability
FEATURES
The best way to label your weighed products is the MARELEC PR1 label printer. This stand-alone printer is fully compatible with our weighing and grading systems. The MARELEC PR1 printer has been designed especially for use in humid conditions. The printer is integrated in a protective case of stainless steel. Heating protects the printer against condensation.
FUNCTIONS* Printing : Print speed : Resolution : Max. print area : Max. roll size : Ribbon width : Sensors :
Direct thermal printing. Auto-calibration 127 mm/s 8 dots/mm Width: 104 mm, maximum length: 991 mm Ø127 mm O.D. on a roll with Ø12.7 mm, 25.4 mm or 37.1 mm I.D. (label and liner): 0.08 mm to 0.20 mm 34 mm to 110 mm Transmissive, reflective and paper detection sensors
* Subject to modifications
MARELEC Food Technologies Redanweg 15 8620 Nieuwpoort - Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
www.marelec.com
Construction Stainless steel protective case. AISI 316L Dimensions 350(l) x 300(w) x 250(h) mm Labels 1000 labels, 3x4” Heating Integrated
Robust construction for humid conditions
MARELEC PR2
Printer
Flexible label design High-speed printing Suitable for traceability
FEATURES
The best way to label your weighed products is the MARELEC PR2 label printer. This stand-alone printer is fully compatible with our weighing and grading systems. The MARELEC PR2 printer has been designed especially for use in humid conditions. The printer is integrated in a protective case of stainless steel. Heating protects the printer against condensation.
FUNCTIONS* Printing : Print speed : Resolution : Max. print area : Max. roll size :
Ribbon width :
Direct thermal and thermal transfer printing. Auto-calibration 152 mm/s 8 dots/mm Width: 104 mm, length: 3988 mm 203 mm O.D. on a 76 mm I.D. Core or 152 mm O.D. on a 25 I.D. Core (label and liner): 0.08 mm to 0.25 mm 40 mm to 110 mm
* Subject to modifications
MARELEC Food Technologies Redanweg 15 8620 Nieuwpoort - Belgium T +32 58 222 111 F +32 58 239 280 sales@marelec.com
www.marelec.com
Construction Protective case of stainless steel. AISI 316L Dimensions 570(l) x 300(w) x 400(h) mm Labels 1900 labels, 3x4� Heating Integrated