CONNECTIONS
S P E C I A L I S E D T E X T I L E S A S S O C I AT I O N I N C .
SPRING/SUMMER 2020
SPRING/SUMMER 2020
DESIGN | TECHNOLOGY | INDUSTRY TRAINING | BUSINESS | MEMBERS
PRINT POST 100016128
2020 AWARDS FOR EXCELLENCE ALL THE WINNERS Young Leaders Program – looking back #80yearsstrong – the STA celebrates
2 DESIGN
We now have a range of products for both internal and external applications that are fully compliant with Green Stars PVC Best Practice Guidelines and can now be used in 6 star energy rated buildings.
Soltis Master 99 Alu Backed
Soltis Proof 502 v2 (shade sail), Stamskin Top and Batyline Iso (sunbed)
Stamoid Light
Batyline Elios: Soft, durable and easy to clean. New release for summer
Bainbridge International, located in Sydney since 1981 are the proud distributors of Serge Ferrari Stamoid marine products for both crew and equipment protection. Bainbridge also stocks Batyline and Stamskin furniture and upholstery fabrics as well as selected Soltis products. Contact 02 9938 1788, sales@bainbridgeint.com.au or visit www.bainbridgeaus.com.au. CONNECTIONS Spring/Summer 2020
www.specialisedtextiles.com.au
Soltis | Flexlight
Blinds | Awnings | Pergolas
Tensile | Facade
Serge Ferrari is a world leader in composite materials, offering a fully vertically integrated operation that results in fabrics celebrated by architects, designers, manufacturers and end users for longevity, colour fastness, UV protection and ease of maintenance. Our lightweight, durable and recyclable fabric solutions meet the functional and aesthetic requirements of sectors as diverse as building, industrial, residential, sporting, furniture and marine. You can find us on Facebook, LinkedIn and Instagram, as well as online at www.sergeferrari.com.au.
Flexlight Perform 702 S2
Soltis Proof 502 v2
Flexlight TX30
Soltis Elite
Rainbow Shade distributes the Serge Ferrari Tensile Architecture, Modular Structure and Soltis Solar Protection ranges across Australia. For over 25 years, Rainbow Shade has been supplying high quality solar protection fabrics suitable for use in residential and commercial shade structure installations. Contact 07 5580 5366, orders@rainbowshade.com.au or visit www.rainbowshade.com.au. www.specialisedtextiles.com.au
Spring/Summer 2020 CONNECTIONS
04 CONTENTS
Editorial Contributions by the STA Editorial committee EXECUTIVE OFFICER Ana Drougas MANAGING EDITOR Madeleine Swain madeleine.swain@niche.com.au
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STA NEWS
Publishing CHAIRMAN Nicholas Dower
06 Report from STA president, James Kelman 08 STA Report 08 New members
MANAGING DIRECTOR & GROUP PUBLISHER Paul Lidgerwood
12 NEWS The STA and Australian Made
Campaign partnership
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FEATURE
Looking back at the Young Leaders Program
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STA’S 80-YEAR ANNIVERSARY
Photos from the archives
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AWARDS FOR EXCELLENCE WINNERS 2020
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APPRENTICE OF THE YEAR AWARD
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BUSINESS
AMGC’s ‘Ten Ways to Succeed in Australian Manufacturing’ report
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ADVERTISING DIRECTORY
CONNECTIONS Spring/Summer 2020
Design DESIGN & DIGITAL PRE-PRESS Karl Dyer PRODUCTION MANAGER Stephanie Yang stephanie.yang@niche.com.au
GROUP COMMERCIAL DIRECTOR Joanne Davies FINANCIAL CONTROLLER Sonia Jurista
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Connections magazine is published on behalf of the Specialised Textiles Association Inc by Niche Media Pty Ltd ABN 13 064 613 529 Suite 1418, Level 14, 1 Queens Road, Melbourne VIC 3004 Tel: 03 9948 4900 / Fax 03 9948 4999 Printing Southern Impact Cover Image The Link Walkway, Chadstone © Peter Bennetts
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Specialised Textiles Association 102/22 St Kilda Rd, St Kilda Vic 3182 Tel: 03 9521 2114 / Fax: 03 9521 2116 Email: office@specialisedtextiles.com.au www.specialisedtextiles.com.au
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All unsolicited material should be addressed to the attention of the editor at the address above. Material will only be returned if a postage prepaid self-addressed envelope is supplied. Niche Media Pty Ltd accepts no liability for loss or damage of unsolicited material. Connections is a publication of Niche Media Pty Ltd, ABN 13 064 613 529, 1 Queens Road, Melbourne Vic 3004 Australia, tel +613 9948 4900, fax +613 9948 4999. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, internet, or otherwise, without the prior written permission of the publishers. While every effort has been made to ensure the accuracy of the information in this publication, the publishers accept no responsibility or liability for any errors, omissions or resultant consequences including any loss or damage arising from reliance on information in this publication. The opinions and material published in this publication are not necessarily endorsed by the editor, publisher or Niche Media Pty Ltd, unless where specifically stated.
www.specialisedtextiles.com.au
www.specialisedtextiles.com.au
Spring/Summer 2020 CONNECTIONS
06 PRESIDENT’S REPORT
President’s report
W
elcome to another edition of Connections magazine. We have all been affected in some way by COVID-19 in 2020 – but overall I think our industry has once again shown great resilience throughout this global pandemic. As they say in the classics, when the going gets tough, the tough get going… and most of us have found a way to keep operating despite tough lockdown restrictions – and many at record high levels. While our annual convention was postponed, the STA office has been busy working on other new programs, including rescheduling the convention for hosting in Sydney in 2021. We are promoting the convention as SpecTex21 and, for the first time ever, have contributions coming from all of our other closely aligned industry associations – BMAA, LSAA and, of course, our STA specialised division for the Auto and Marine fabricators. With a focus on technical workshops for textile fabrication for outdoor applications – we are confident there will be something on offer for all fabricating sectors of our diverse industry. Suppliers, this is a great opportunity to get behind one big event in 2021 to showcase your products and cover many bases. Our fabricator members have once again entered some amazing and highly complex projects for the 2020 Awards for Excellence. We thank all the participants for entering and, of course, congratulate the winners. A promotional video has also been produced to visually present the outstanding work of our members, and to create further awareness of our Australian industry for Australian consumers.
CONNECTIONS Spring/Summer 2020
Another amazing result for our industry in 2020 has been our apprentice enrolments. Where many traditional trades are struggling for numbers and apprentices have been scaled back – our numbers have grown by approximately 20 percent in 2020 compared to 2019. While still not at the higher levels that we would like – the growth achievement is a highlight and continues to head us in the right direction. We need the grass roots to keep building and encourage all fabricators to think of apprentices when next employing. The TAFE courses offer these young people a formal tertiary qualification, and there is also significant government funding for the employment of apprentices, which makes it the most competitive financial option of employment. Marketing our Australian industry has been another big step forward for STA. We have divided our fabrication sectors into individual categories and produced promotional videos highlighting STA’s members’ specialised skills involved with blinds and awnings, shade sails and fabric structures, auto and marine, general and industrial etc. We will keep reporting results for our marketing programs as we aim to promote STA, create consumer awareness and help fabricators promote their businesses through links with the association. We hope you enjoy this edition of Connections and we look forward to hosting SpecTex21 in Sydney, when the industry can once again unite in person. In the 80th year of STA – it has certainly been quite the year! Sincerely James Kelman
www.specialisedtextiles.com.au
Australian Made Canvas for Australian Conditions. Don’t settle for anything less.
www.waxcon.com.au /dynaproofed World’s Best Practice Program
Internationally Recognised Defence Quality
08 STA REPORT
STA report
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his year has undoubtedly been a challenging and unprecedented one for so many businesses in our industry, as well as for us all on a personal level. As an industry association, we too were impacted by COVID-19 restrictions, which had a flowon effect for our planned activities. SpecTex20 had to be postponed; our AGM had to be rescheduled, as well as the Awards for Excellence Ceremony and scheduled auto/marine fabricator workshops. Particularly difficult was not being able to offer our members the opportunity to connect in person, share their experiences and draw strength from each other during such a challenging time. Virtual sessions evolved from the desire to connect and were accepted favourably by our members. As a result, virtual sessions will be added to our events schedule as an additional contact point for members, even when we are able to meet in person. In this COVID year, the Specialised Textiles Association as we know it today celebrates 80 years in the making. This milestone was celebrated and promoted with our #80yearsstrong campaign on all our social platforms. Further marketing was also taken up to promote the specialised textiles industry as a viable trade to school leavers, to ensure the industry continues on strongly for the next 80 years as well. STA also committed to a long-term SEO project to provide greater value to members by bringing them more business opportunities, increasing traffic to our website, increasing awareness of Australian custom-made textile products and positioning us as the go-to association with government for all things outdoor textiles. STA is also now proud to support the long established Australian Made campaign by becoming a Campaign Associate. With a new website now also on the way, STA will be focusing on delivering and establishing a long-term marketing strategy to support all members and raise consumer awareness. Ana Drougas, Executive Officer STA
NEW MEMBERS AND ACCREDITED BUSINESSES The Specialised Textiles Association is pleased to welcome the following businesses to its membership and congratulates two businesses that have been newly accredited. NEW MEMBERS ACTSHADE 1 Hearn Street, Watson ACT 2602 Tel: 0418 631 742 www.actshade.com
ALPINE ANNEXES 30/513 Maroondah Highway, Ringwood Vic 3134 Tel: 03 9870 6102 https://alpineannexes.com.au
BLUSKY PRODUCTS PTY LTD 28 Sunblest Crescent, Mount Druitt NSW 2770 Tel: 02 9832 0484 www.sctextiles.com.au
BUDGET CURTAIN AND BLINDS 162 Princes Highway, South Nowra NSW 2541 Tel: 02 4421 5777 https://budgetcurtains.com.au CONNECTIONS Spring/Summer 2020
EZYSHADE (under new ownership)
WES LOFTS
18 Euston Street, Rydalmere NSW 2116 Tel: 1800 399 742 https://ezyshades.com.au
2/68 Success Street, Acacia Ridge Qld 4110 Tel: 07 3085 5700 http://weslofts.com.au
JEFF SQUIRES AUTO AND MARINE TRIMMING 6/1a Pritchard Place, Peakhurst NSW 2210 Tel: 02 9533 8746 www.jeffsquirestrimming.com.au
NEWLY STA ACCREDITED BUSINESSES CREATIVE CANVAS
Unit 33, 5 Ponderosa Parade, Warriewood NSW 2102 SHADE N SAILS Tel: 02 9979 6477 24 Old Creswick Road, Wendouree Vic 3355 www.creativecanvas.com.au Tel: 03 5339 2330 https://shadensails.com.au VERSATILE STRUCTURES Shop 2/1236 Boundary Road, Wacol SHAW AUSTRALIA Qld 4076 90-100 Lee Holme Road, St Marys Tel: 07 3271 4519 NSW 2760 www.versatilestructures.com.au Tel: 1800 225 313 https://shawblindfabrics.com
www.specialisedtextiles.com.au
www.specialisedtextiles.com.au
Spring/Summer 2020 CONNECTIONS
10 ADVERTORIAL
Bainbridge Marine Fabrics Bainbridge International Pty Ltd was established in Sydney in 1981 and is a national distributor of marine cover, sailmaking, upholstery, solar protection and temporary protection products. Bainbridge has been building on its strengths of providing great brands, products, customer service and product knowledge to position Bainbridge as one of the preferred suppliers to marine trimmers and upholsterers. Bainbridge prides itself on its ability to provide expedited cut length services and timely dispatch of orders to meet customers’ time critical needs. One such key association for Bainbridge has been with Serge Ferrari and its marine and upholstery products. Bainbridge commenced supplying the Australian market with Serge Ferrari’s
Stamoid products in 2006, designed for boat awnings, tops, covers and equipment covers. The Serge Ferrari Stamoid range has remained at the forefront as Australia’s choice for a quality marine PVC. Over the past decade, Bainbridge has expanded its Serge Ferrari offerings to include Soltis, Flexlight Lodge 6002, Stamskin, Batyline and the new Batyline Elios products. This has assisted Bainbridge with becoming a
one-stop shop for all major recreational boating applications such as tops, covers, upholstery and screens.
Rainbow Shade Rainbow Shade is pleased to announce the partnership with Serge Ferrari and the distribution of its architectural, modular structure and solar protection ranges throughout Australia. Rainbow Shade director Darv Rowlands is extremely excited by the prospects. “We are thrilled to be expanding with the addition of the Ferrari products to our already extensive high-quality fabric brands portfolio,” he says. Rainbow Shade has established its reputation over 25 years, becoming one of the most trusted suppliers in the industry, offering excellent quality products with friendly and reliable customer service. Rainbow Shade also offers a competitively priced cut-length service on all products and works tirelessly with the nation’s best freight services to provide great delivery outcomes for each of its customers. “With the inclusion of the Serge Ferrari range, we have expanded our warehouse
space, invested in state-of-the-art stock management software and hardware and increased our capacity significantly,” says David Humphrey, operations manager. “Each of these improvements is
specifically centred on enhancing the experience of our valued customers,” adds Luke Goddard, marketing manager. Their friendly and knowledgeable staff are ready to assist with your next project.
Serge Ferrari Serge Ferrari is a true world leader in composite materials, celebrated by architects, designers, manufacturers and end users alike. Its lightweight, durable and recyclable fabric solutions meet the functional and aesthetic requirements of sectors as diverse as building and façade, industrial, residential, sporting, furniture and marine. Serge Ferrari’s Marine and Soltis products, incorporating blinds and awnings, is now managed in Australia by Stephen Bride. Bride brings over 30 years’ experience in a variety of window furnishing and solar protection roles. On Serge Ferrari, he says, “I was immediately impressed by the commitment to quality and the resources poured into R&D, over 40 people and three labs in three different countries. Having worked for several textile manufacturers, I was also very excited to work for a company with a fully vertical operation. Spinning its own yarn, weaving the base-cloth and then coating and finishing. Serge Ferrari, being European made and having full control of the product from start to finish, gives our customers peace of mind and the confidence to use and recommend our products for any application.” Greg Goldblatt heads up the tensile architecture, building façade and modular structure product portfolio. With experience in the areas of conceptual design and sales, fabric patterning, project management and installation of tensile projects, Goldblatt brings a wealth of knowledge and enthusiasm to the team. “Being extremely passionate about the industry and the truly exciting architectural capabilities of tensile fabrics as a building medium, who better to represent than Serge Ferrari? We have a new and dynamic local team with Rainbow Shade and Bainbridge that we are in constant communication with and it has been an absolute pleasure working with them,” says Goldblatt. “Another exciting prospect comes with the recent acquisition of Verseidag-Indutex and purchase of controlling shares of F.I.T. and the natural expansion to our portfolio with their architectural PTFE products.”
Serge Ferrari is also proud to announce another first in the industry, after an exhaustive independent verification process it has now been accredited with Best Environmental Practice PVC.
Serge Ferrari now has a range of products for both internal and external applications that are fully compliant with Green Stars PVC Best Practice Guidelines for 6-star energy rated building projects.
12 NEWS
SPECIALISED TEXTILES ASSOCIATION IS FLYING THE AUSSIE MADE FLAG Two champions of locally made goods and services have cemented their relationship. In September 2020, the Specialised Textiles Association (STA) and the Australian Made Campaign announced their new partnership. Australian Made is a not-forprofit organisation founded in 1999 by the Australian Chamber of Commerce and Industry and the network of state and territory chambers of commerce with the cooperation of the Federal Government. The famous green and gold kangaroo AMAG logo was designed to help “brands communicate their Australian credentials to consumers, businesses and all levels of government,” says the organisation’s website, “making it a powerful sales and marketing asset for authentic Aussie brands and a helpful shopping aid for consumers around the globe.” As the peak national industry association for Australia’s textile fabricators and suppliers, the STA is a natural fit for partnership with the Campaign, as noted by its president James Kelman. “Our partnership with the Australian Made Campaign provides our association, along with our members, with the opportunity to not only promote Australian made textile products, but also to help raise consumer awareness,” says Kelman of the decision. “There is a world leading textiles industry in Australia, and it produces premium locally made products for both indoor and outdoor use. Referencing the association’s milestone anniversary this year, Kelman says it’s a perfect opportunity to stress its important status as the industry representative of a significant group of Australian manufacturers and employers. “STA has been around for 80 years and always been able to link Australia’s leading textile fabricators with world-class CONNECTIONS Spring/Summer 2020
“Australia’s textile manufacturers have already demonstrated their capacity to adapt and innovate during these challenging times, with many retooling to produce much needed masks and equipment.” – Ben Lazzaro, chief executive, Australian Made Campaign suppliers to deliver global excellence in textile fabrication,” says Kelman. “In these uncertain times, Aussie consumers can rest assured knowing that STA members are manufacturing quality products locally, that are made for Australian conditions. All of the STA’s members operate under an Industry Code of Ethics and can offer fast and innovative solutions with proven performance.” Ben Lazzaro, the chief executive of Australian Made, agrees that the time was right for the partnership. “The specialised textiles industry is one of the most diverse in Australia, and a key component of our manufacturing success,” he says. “When you
buy Australian Made textile products, you are supporting Australian manufacturing as a whole. Textiles are used in almost all industries, including agricultural, construction, automotive, marine, mining and defence, so it is vital that we rally behind our local manufacturers to ensure their long-term success. “Australia’s textile manufacturers have already demonstrated their capacity to adapt and innovate during these challenging times, with many retooling to produce much needed masks and equipment. The STA acts as a voice for the textile industry, and we are excited to have them on board as an Australian Made Campaign Associate.” www.specialisedtextiles.com.au
TRADE EXHIBITION & CONFERENCE
24 – 26 JULY n
D o lt o n e H o u s e , D a r l i n g i s l a n D , syDney, new soutH wales
Discover new & innovative products Learn from the experts Network with industry leaders n
ies t i n u ort p p o ip h w! s o r n o s s m.au n o r c . u o s e p o l i y &s k edtext o n s i l o o a i i b c t e i exhib available or email office@sp 2114
3 9521 0 n o a t an Contac
PLatiNum SPONSOR
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BRONZE SPONSORS
iN cONjuNctiON with OuR auStRaLiaN iNDuStRy PaRtNERS
aSSOciatiON
Spring/Summer 2020 CONNECTIONS
MAM9482R - Photo credit : Destination NSW
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14 ADVERTORIAL
Crazy year For many of us the year 2020 will go down as one of the craziest in history. In Australia we have had horrific bushfires and are living through a global pandemic. Like you, Ricky Richards has been through its ups and downs during this time, but we firmly believe that what has kept us confident throughout the year is the strength of our relationships, with both our customers and suppliers alike. In the early years at Ricky, our founder Norman with his brother Ron and father Eric, laid the ground rules they wanted us to follow. They spent many years building relationships with customers and suppliers and wanted everyone who walked through the doors to have a wonderful experience when dealing with Ricky. And this shows in the way team Ricky runs today. Some of our suppliers have been with us since our very first year of business; so have some of our customers. Our focus is always on
you. It is what sets Ricky apart. At the moment, everyone in our industry shares a common goal of providing solutions to support each other. Whether that be physical or emotional support, we have realised that by having strong relationships, this offers us both. The recent conversations I have had have all been the same around the world. I am constantly on the phone with our customers who are looking for a specific textile that they may or may not have used before. This is because so many things have been thrown at us this year beyond our control, that we are all thinking outside the square to provide a solution and stay in the game. Due to this, the team at Ricky has been working very heavily on our speciality textiles range. We have textiles suitable for welding curtains, construction,
water bladders, asphalt covers and more. We have textiles that are anti-bacterial that fit into the global pandemic where pop-up marquees are required, and we have launched a European product specifically for machine protection. So, when times are tough, know that you can rely on Ricky for more than just your textile needs. We are here to provide a solution and to support your business that connects with ours. Darren Best, national sales manager – Textiles
Ferroshade: 15-year warranty! There are not many shade fabrics sold in Australia that are backed by a 15-year warranty, but that is exactly what you get when you buy Ferroshade from Ricky. Recently launching into the market, Ferroshade is an iron strong shade fabric that will provide excellent shade cover. Ferroshade is made with a knitted HDPE round monofilament yarn and, once installed, will require no ongoing
CONNECTIONS Spring/Summer 2020
maintenance. This means you will have more time to carry on with your business. Ferroshade can be used for commercial growing and provides wind protection in the horticulture industry. Like all Ricky shade fabrics, Ferroshade is ideal for shade sails and structures at various locations, including car parks, playgrounds, theme parks, swimming pools, sporting areas, schools and council
recreation areas, as well as for all domestic applications. Now it is supported by a 15-year warranty, giving you the confidence in the integrity and longevity of this brand. If you would like to know more, contact the Ricky Textiles experts on 02 9735 3333 or visit www.rickyrichards.com.au.
www.specialisedtextiles.com.au
FEATURE 15
JOHN BARTLETT C E BARTLETT PTY LTD
BRIGHT YOUNG THINGS… Looking back at an STA program that could well be worth revisiting…
B
ack in 2011, the Specialised Textiles Association (STA) invested in a program aimed at identifying and encouraging the young up and coming leaders of the industry, offering them the opportunity to network with each other and learn from some of its best known stalwarts, aka the ‘legends’. This was a learning experience, never attempted before in the industry, which enhanced the careers of the talented young participants. The Young Leaders Program ran for two consecutive years and saw over 40 of the industry’s younger members work tirelessly on a team challenge, develop new friendships, learn new skills and meet personal challenges. Here we look back at the program and talk to some of the participants.
DES TEBB TEBB’S CANVAS PRODUCTS Did you have any practical involvement in the Young Leaders program?
Yes, I was a ‘legend’. Why did you become involved and how? I was invited to participate by [STA executive officer] Ana Drougas, and chose to do so as I believed it to be a good idea. What do you think the program itself achieved? It connected young people in the industry to one another and made them feel a part of the industry; many still are. They were able to learn other facets of the industry they weren’t previously involved in. How do you think a program like this can benefit the industry as a whole? It can benefit the industry very well, hold people to their companies and make them known in the industry. If Young Leaders was restaged, is there anything you think should be done differently? It should be made more like the first year with a [focus] on the products made.
Why did you become involved in the Young Leaders program and how? With three others I was invited to attend the STA Young Leaders Conference in Melbourne in October 2012, as ‘industry veterans’, to give the participants the benefit of our knowledge in the industry. This took the form of answering a couple of predetermined questions, then answering some questions from participants. Apart from that particular conference I had no other involvement in the program. What do you think the program itself achieved? I think the program was very beneficial to all those who participated. I know those I spoke to at the conference were extremely engaged and enjoyed the chance to listen and learn from each other as well as from us ‘veterans’. Plus, it gave them all the opportunity to mix with and build ongoing relationships with their peers within the industry who were of a similar age, but came from companies of different sizes, and who worked in many different areas (within the industry), which is not really possible otherwise. Was participation in the program useful for your business or the employees that were involved? We have had one employee go through the program and I believe it was very useful for him, which in turn was useful for our company. So, yes, I think the program was very worthwhile for both participants and companies. How do you think a program like this can benefit the industry as a whole? Anything that helps younger people in the industry become more involved and gain a better understanding of the industry, and enjoy being in the industry, plus build relationships, has got to be extremely beneficial overall. I can recall one comment I made on the night was: “I would love to have been able to be involved in a program like this way back when I first started.” If Young Leaders was restaged, is there anything you think should be done differently? I am not sure why the program was not continued, but I think it would be great if it could be restaged.
MICHAEL GUINEA SHADE AND SAIL Why did you enter the Young Leaders program? Living in a regional area, the Young Leaders program offered a great opportunity to meet others in the industry of a similar age group. It was also a great opportunity to learn from them as well as the industry legends that attended. What were your experiences of being involved? The team challenges that were set offered a great opportunity to work with and learn from the other participants. The relaxed environment of the program allowed for participants to feel at ease while working with and learning from each other. Do you think it was useful for your career and/or personal development? Most certainly – the program as a whole taught me many relevant business and personal skills. The program exposed me to a diverse range of people within the industry, which has led to long-term friendships and business relationships. I have also maintained relationships with many of the ‘legends’ that attended and consider some of them now as valued mentors. If such a program were to resume, is there anything you think should be done differently? My experience of the previous program was very positive. Obviously modern and relevant topics would need to be incorporated. Are you still in the industry?
Yes. Can you give us a brief description of your career since you were involved in Young Leaders? After the program I continued my role as manager of our Townsville office. During that time I completed many courses and training including my Cert III in Textile Fabrication and Cert IV in Small Business Management. In 2016 I purchased the business from my partners and rebranded as Shade and Sail. I am also proud to say I am currently serving on the STA Council of Management. Are you still in touch with any other young leaders you met during the Young Leaders conference? Yes, I still talk to many of the other participants and also carry out work with a number of the former participants.
JAMIE HOWARD (AS AN ORGANISER) VERSATILE STRUCTURES Why was the Young Leaders program initiated? The program was created to provide an avenue for up and coming young professionals to meet, network and share experiences with peers. This included workshops and learning opportunities along with support from industry legends that have been involved in [specialised textiles] for many decades. With this unique mix of content and collaboration, the individuals involved received an injection of confidence and support often resulting in rapid career development.
As a result of industry stigma, leading to a decline in young employee uptake, it was identified that an avenue to develop and showcase the talent and diverse skillsets of current young leaders would be of benefit to the broader industry as a whole. [The aim was to] increase the profile and attractiveness of the industry to future prospects, while hoping to show that the industry can provide real opportunities for long-term career prosperity. How was it put together and what did it involve? It involved multiple workshops/ conferences held across a few years. These included keynote speakers and learning experiences for various topics. There were also team related challenges to allow and promote collaboration outside of the conference. These culminated in an unveiling of the projects at award ceremonies. What was your personal experience of the program? As both a Council of Management member and also a young leader I got a lot out of it. The most important thing though for me, I analogise to a sense of family, good reliable people that you can turn to in a time of need and vice versa. What sort of impact did the program have on the industry? Like a tree sprouting after soaking rain, the short sharp burst of growth is noticeable, but the long-term growth can go on for a lifetime.
LET US HANDLE THE BIG JOBS BULK WELDING IS OUR SPECIALTY
Why not stick to what you do best and leave the bulk sewing and welding (hot air, hot wedge, RF welding) to DDT. At our wholesale prices, you can improve your bottom line. Contact Max or Michael for a quotation
DARLING DOWNS TARPAULINS INDUSTRIAL AVENUE PO Box 6267, Toowoomba West, QLD 4350 Phone: 07 4634 2166 Fax: 07 4634 7725 Email: ddt@ddt.com.au CONNECTIONS Spring/Summer 2020 Web: www.ddt.com.au
SIZE IS NO PROBLEM
Darling Downs Tarpaulins are geared to cope with those very large jobs like green houses, shade houses, shade sails, dam liners and bulk storage covers.
www.specialisedtextiles.com.au
If Young Leaders was restaged, is there anything you think should be done differently? Opening up communication between the younger industry – there are a few Facebook pages that I am involved in and the collaboration is awesome to see. It would be great to have more unknown young people also getting involved. Ensuring and maximising company support, it is our responsibility as employers to not only train our young people, but also to help them develop and prosper, both professionally and personally. Happy people are a result of success – deep down I believe we all want to grow, it’s only human. Yes, the motivators and vision of what happiness looks like can vary – work, family, travel and so on – but when it’s done and dusted, nobody ever wants to be worse off or going backwards.
JAMIE HOWARD (AS A PARTICIPANT) Why did you enter into the Young Leaders program? I had asked Glenn Barlow the year before at an awards ceremony how I could get involved. The excitement on his face was like a kid at Christmas! We kept in touch from that point on and when the Young Leaders program came out, I just had to be there. What were your experiences of being involved? [There was a] good sense of mutual respect between legends of the industry and the current maturing crop. I personally got a lot out of it – the confidence in myself and my skills that has developed after being involved has been well worth the small investment of time. Do you think it was useful for your career and/or personal development? Absolutely, from the outset the potential for the growth of any individual is all but guaranteed. There is much to be said about the simplicities of talking with your peers and industry legends about challenges, successes and failures. These simple conversations often develop into longterm friendships, fostering professional networking opportunities and a helping hand when the need arises. If such a program were to resume, is there anything you think should be done differently? www.specialisedtextiles.com.au
Localised workshops in geographical centres where more individuals can get involved [would be good, along with] forms of regular communication between fellow young leaders to ensure those with lower confidence levels or less available company support can still get involved. This can lead to huge growth results for individuals striving to better their career outcomes. Are you still in the industry? Yes, 15 years and counting. Can you give us a brief description of your career since you were involved in Young Leaders? Up until the end of 2015 I continued working for my previous employer. At the start of 2016, fellow director, Keith Reinke and I launched Versatile Structures. Sailing into rough seas with a sturdy hull and a capable skillset, we have seen consistent and strong growth. We are very fortunate and thankful to our team, numbering around 20 at the moment, for their dedication and passion. They are all a pleasure to work with and I love seeing them grow every day. Are you still in touch with any other Young Leaders you met during the conference? Yes, many and always will be, as most of the relationships developed through programs like this become life long. As peers, you understand mutual challenges that occur on a different level to friends external of the industry. It is an avenue to discuss and work out better ways to grow into the future.
RON GOTTLIEB RICKY RICHARDS Did you have any practical involvement in the Young Leaders program? I was involved in the initial discussions, which we had with the young leaders, as well as some of us who were considered mentors (old heads). As per the rules of the program, I think we were to have minimal interaction while they were building their projects and as such did not have too much involvement once the program got underway. We were able to give them resources that we had, but otherwise no other real help. Why did you become involved and how? From our company’s point of view it was a ‘no-brainer’. We had a number of genuine candidates for the program and
it was a way for us and the industry body to invest in the future of the industry by giving the young people an opportunity to bond and begin their own networking with others of their generation. What do you think the program itself achieved? The young leaders learned how to be in groups that were thrown together and had to perform. Some of them did not really follow through, which was disappointing, but certainly the cream rose to the top both from our company and from others’ companies, and often it was one or two in each of the two teams that were carrying the rest. I think it also taught some of the participants some real resilience in the face of adversity when other team members would not assist. Was participation in the program useful for your business or the employees that were involved? From a business point of view, I cannot necessarily say that we gained any benefit. These are difficult things to gauge and frankly it didn’t really interest me. From the employees’ perspective it would have had to be beneficial for those who wanted it to be. I think we had four staff who were involved and all of them got different outcomes. How do you think a program like this can benefit the industry as a whole? Any program of this kind that is willing to promote opportunities for younger people has to be good, as long as it is run correctly. If it ends up being good for the individual, then it stands to reason that it will be good for the industry as a whole. As I have banged on many times over the years, the future of the industry is always about the next generation. If Young Leaders was restaged, is there anything you think should be done differently? I think that it is critical that the participants genuinely have an interest and a care factor about themselves and their colleagues. If you have participants there just for the sake of turning up then it will not be a positive experience. If they are there because their company told them that they should do it, then it will have some of the same negative sentiment that occurred first time around. Whatever form it will take, all effort needs to be made to make sure of full and equal participation. Spring/Summer 2020 CONNECTIONS
18 FEATURE
THE AUSTRALIAN INDUSTRY LEADING THE WORLD IN TEXTILE FABRICATION TURNS 80
T
he specialised textiles industry is #80yearsstrong, with this year marking the Specialised Textiles Association’s 80th Jubilee anniversary. In reaching this milestone, we can look back and be inspired by all the triumphs and progress achieved over 80 years within the Australian textiles industry. The #80yearsstrong campaign was developed to promote Australian manufacturing within the specialised textiles industry, which encompasses a variety of suppliers and fabricators that make up the marine, automotive, blinds and awnings, shade sails, liners, covers, window furnishings, tarps, flags, banners, camping and recreational industries of Australia. CONNECTIONS Spring/Summer 2020
This year we celebrate all the individuals and businesses that explored new frontiers, challenged set ways and introduced innovations that shaped the way our industry is today. Motivated by pioneering manufacturing, creative design and high standards of production, our Australian industry continues to lead the world in textile fabrication. Together, members of the Specialised Textiles Association, over the last 80 years have delivered to the industry: • 80 annual general meetings • 60 presidents and over 360 councillors • 40 conventions/conferences/trade exhibitions • 23 years of Awards for Excellence
Winners with over 250 awardwinners • 27 life members • countless member sessions and workshops around the country, and • an industry training apprenticeship. Above all, it has provided a voice for the textiles industry. In these images we highlight a very small sample of various activities over the years, whether business or getting together just for fun. We have been here for 80 years and with the strength and pride in our Australian manufactured textile products, we look forward to supporting the industry for at least 80 years more. www.specialisedtextiles.com.au
Peter Green and Dave Thorburn 1990s Middle: Bill Meneham Far right: Katrina Gleeson Nylex Film & Fabrics was a prominent supplier in the industry, right up to 2009 after going into receivership.
1950 Partners program 1950 Adelaide Convention
2003 Gold Coast Convention
ACASPA Adelaide Hilton Convention, May 1991 From left: From left: Des Tebb, Graham Beaver, Garry Landers, Ernie Naggy, David Seymour-Smith
1994 AGM
1999 Frank and Trish Hammond, Allan Wormald and Elaine Wormald
2011 The Bishop family, Beehive Vinyl and Canvas
Left to Right: Walter Godfrey, Lyall Dexter, Jack Flavel, Allan Dexter
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Spring/Summer 2020 CONNECTIONS
20 AWARDS FOR EXCELLENCE
AWARDS FOR EXCELLENCE WINNERS The Specialised Textiles Association’s Awards for Excellence are open exclusively to members of the association and are a platform in showcasing the industry’s technical skills, design excellence and innovation. The entries in a range of categories were judged online this year. On the next few pages we feature images and descriptions of the category winners and special commendations. To have your project considered for next year’s awards, visit specialisedtextiles.com.au. Congratulations to all 2020 Award Winners and Special Commendations! This year’s entries were truly exceptional!
CATEGORY GEOSYNTHETIC PROJECTS LESS THAN 250SQM WINNER Project name: Noosaville Entrant name: ABGAL Liners & Covers Project name: Noosaville Fabric used: Aqualux Fabric supplier: Swimlinings P/L Component supplier: Abgal Textile fabrication: In-house The client needed to upgrade the pool surface as it had aged and was bleached and rough to touch. A new low maintenance surface was required to renovate this backyard swimming pool that was 8.7 metres by 4.3 metres in size. Fibreglass pools are made on a mould with a draft and so they have a larger perimeter at the top compared to the bottom. Add to this the safety ledge and a number of steps and you have a very complex 3D shape. The walls on this pool lean out and so the fabric had to be shaped precisely to fit without any wrinkles. To add to the complexity, this pool was measured with an iPhone camera and a series of over 100 photos were taken and then these photos were all stitched together to make a 3D photo model that was used to develop the fabric panels using CAD. The PVC finish is wrinkle free even before the water is added to hold it in position and the client was delighted with the outcome.
CONNECTIONS Spring/Summer 2020
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CATEGORY MARINE TRIMMING – INTERIOR SPECIAL COMMENDATION Entrant name: Burnett Group Project name: Earthling new lounge Fabric used: NZ Tennant plus leather Fabric supplier: Wortley Component supplier: Dunlop, Laminex Textile fabrication: In-house As part of the overall refurbishment of this racing yacht turned cruiser, the owner requested a modern and comfortable leather lounge, positioned around a permanently fixed dining table, to accommodate a group of upward of eight people. In addition, the base cushions and backrests had to be easily removable, allowing for storage under the seating. Because the new design for the saloon would now incorporate a large built-in fridge/freezer and switchboard, the original lounge seating would have to be modified and redesigned. To avoid compromising the central hub of the lounge, we designed a U-shape for the lounge, which would provide ample space. To achieve the level of long-lasting comfort required for the cushions and backrests and ensure their shape would be maintained, we used three different grades of foam. We covered these cushions in nine hides of luxurious New-Zealand leather. The lounge is now the focal point of the saloon and the owner was thrilled with the transformation.
CATEGORY MARINE TRIMMING – INTERIOR WINNER Entrant name: Burnett Group Project name: Earthling hulls interior lining Fabric used: Cordova Vinyl, closed cell foam Fabric supplier: Nolan Group Component suppliers: PJ Bowers, Daleys Textile fabrication: In-house After this racing yacht partially sank during Cyclone Debbie in 2017, the owner decided it would be repurposed as a racing cruiser. The original painted fibreglass surface of the two-metre high internal hulls would be replaced with a luxurious and comfortable surface, to complement the highly professional finish of the entirety of the vessel. Because each hull housed bunks and a double bed, with toilet and shower positioned in between, it was essential these walls and ceilings be hygienic and easy to clean. We knew this job would not be as simple as it sounded, as we placed our order for 60 sheets of foam, 120 metres of vinyl and 100 litres of glue. Because we were aiming for a perfectly symmetrical look and due to the complex shape of the hulls and the restricted width of the vinyl, we glued the pattern material to the hulls first and then outlined each individual panel accordingly. The combination of carefully chosen materials, plus our individualised patterning method of making up and fitting the panels, resulted in precise closely-fitting wall and ceiling panels, positioned perfectly. The owner expressed his highest praise to us and we were elated with the outcome of this project.
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Spring/Summer 2020 CONNECTIONS
22 AWARDS FOR EXCELLENCE
CATEGORY MARINE TRIMMING – EXTERIOR SPECIAL COMMENDATION Entrant name: K1 Marine Trimming Project name: Single panel rear clear Fabric used: Strata Glass Fabric supplier: Nolan Group Component supplier: Nolan Group, Bainbridge, Shann, Paskal Textile fabrication: In-house The original rear upper deck enclosure clear was not only leaking, but also did not look very nice with a view being restricted by many zips holding the four panels together. The client was after a rear enclosure that would be aesthetically pleasing, while still providing functionality. As the customer wanted a product that would not leak, and not impair the look of the clear, we came up with a one-piece clear without compromising on the fit. Manufacturing the rear clear in one piece was certainly the biggest challenge as all the different angles and shapes of existing structures had to be considered. All zips came with covers and cutouts were kept to the minimum size around the bar work to further reduce leakage. Patches around the rod holders were reinforced to increase the longevity of the product. The client couldn’t believe how much more vision he had and how dry it stays while still having perfectly fitting clears.
CATEGORY MARINE TRIMMING – EXTERIOR WINNER Entrant name: Burnett Group Project name: Earthling new tramp mats Fabric used: Spectra Dynema Netting Fabric supplier: OptGold Pty Ltd Component supplier: Nolan Group, Ricky Richards, Gore Tenara Thread Textile fabrication: In-house As the boat was on the hardstand during this fitout, the nets were suspended about four metres from ground level and this posed its own hazards for us and slowed us down somewhat. There were several safety issues with the old design. The mats were not big enough and presented large gaps around the edges, allowing a foot to easily slip through the side of the netting. When awash with the large quantity of water that poured through the netting, the fastenings and ropes on the catwalk made tripping up a real hazard onboard. We redesigned the mats and cut out our new patterns from the boat. To address the wet deck problem, we structured a three-layered section built into the mats for the two wettest sides. Attaching the nets to the boat probably posed the biggest challenge for us. Consequently, four men were required to pull the nets through the S bend and into position. As a racing cruiser, the netting area and drier deck is not only very comfortable, but the safety problems in these areas have been eliminated. We could not have been more pleased with the outcome. CONNECTIONS Spring/Summer 2020
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CATEGORY AUTOMOTIVE/MOTOR TRIMMING/RECREATIONAL – EXTERIOR WINNER Entrant name: De Paoli Prestige Trimming Project name: Mountain bike cover Fabric used: Surlast All Weather Fabric Fabric supplier: Nolan Group Component supplier: Nolan Group Textile fabrication: In-house The client wanted a specific lightweight cover manufactured to cover his mountain bike on the back of his mobile home while travelling around Australia. The cover had to be opened from the face side using a zipper, allowing the bike to be easily removed and replaced when riding was finished. The complexity surrounding this project was allowing the fabric to go around the bars holding the bike frame to the mobile home at the rear. Cutouts had to be made with flaps sewn into place with velcro to go around all the bars. This part of the project was quite fiddly and awkward to do. The finished project allows the client to either remove the cover completely or simply undo the jacket zipper from one side to the other and remove the bike while leaving the rear part of the cover attached. The client really liked the way it came together and the ease with which the cover zippers together when the bike is put back on the rack.
CATEGORY AUTOMOTIVE/MOTOR TRIMMING/RECREATIONAL – INTERIOR WINNER Entrant name: North Queensland Trimming Project name: 1971 Holden HQ Wagon Fabric used: Roadrunner VB Carmine Fabric supplier: Nolan Group Component suppliers: Daley’s Auto Marine and Upholstery Supplies (Qld) Pty Ltd/Sewing Trade Equipment Textile fabrication: In-house The client wanted a unique interior so as to not be seen to be similar to most other HQ Wagon interiors he has seen. His requests were to have a front bench seat similar to the earlier models HT, HK, HG Premiers with a centre armrest, a centre armrest fitted to rear seat, cup holders in both front and rear armrests, and a headlining that looks different to the standard. The biggest challenge was coming up with a design that suited the car and pleased the owner. The front bench seat was a challenge. I had to cut the centre out of the backrest and rebuild into two separate squabs, and then make a bracket mount for a centre armrest we had taken from a secondhand seat. The original dash pad was warped so it was reshaped with fibreglass and foam and then recovered. My customer and I are ecstatic with the final result and the upside is I now know exactly what I need to charge in the future for a project of this magnitude
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Spring/Summer 2020 CONNECTIONS
24 AWARDS FOR EXCELLENCE
CATEGORY BLINDS AND AWNINGS (INTERNAL AND EXTERNAL) DOMESTIC WINNER Project name: Peppers Kingscliffe Entrant name: Versatile Structures Project name: Peppers Kingscliffe Fabric used: Fire Resistant SPARK U150 120 – Blanc Fabric supplier: Nolan Group Component supplier: Hartlands Textile fabrication: Outsourced The clients, a retired elderly couple, were in desperate need of protection from the eastern sun and rainfall when entertaining guests on the weekend. They were unsure if there was a product in existence that could solve their problem. Being a rooftop application, wind is an issue. We proposed a motorised awning that included a sun and wind/vibration sensor, which could be automatically retracted in and out with a push of a button. The element of difficulty was, to install the awning, an 80-tonne crane needed to be set up near a busy public beach. We sought council approval, provided plans and our application was successful. In the end, we were able to safely install two folding arm awnings without a hitch. We were specially commended by the client because we were able to overcome so many obstacles and deliver the project on budget, without any variations and, most importantly, in the time-frame that we promised.
CATEGORY BLINDS AND AWNINGS (INTERNAL AND EXTERNAL) COMMERCIAL WINNER Project name: Sankai Entrant name: Versatile Structures Project name: Sankai Fabric used: Mehler FR580 Fabric supplier: Shann Component supplier: Versatile Structures Textile fabrication: Copelands and Pickers The client needed to provide an all-weather solution to increase the usability of an outdoor dining area. Smooth, sleek, white, waterproof and no posts were the main design criteria we had to work with. The main issue they needed us to overcome was ensuring that both the top and underside finish were sleek in appearance, with no supporting posts to the ground, along with ensuring a complete watertight seal to the existing infrastructure. Installation had to occur over multiple days with key requirements for working outside of restaurant opening hours, while not commencing works prior to 6.30am due to adjoining residential properties above. This meant we had to complete works in fourhour timeslots – a scheduling nightmare. The installation was staged to ensure that the progress made within the time-slot did not leave unfinished items or safety hazards. The client and body corporate were ecstatic to see that what they had previously failed to achieve, could be completed. The restaurant is now able to function with increased capacity during rainy conditions, thus increasing profitability.
CONNECTIONS Spring/Summer 2020
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CATEGORY BLINDS AND AWNINGS (INTERNAL AND EXTERNAL) COMMERCIAL SPECIAL COMMENDATION Project name: Ascham Awning Entrant name: Alfresco Shade Project name: Ascham Awning Fabric used: Soltis 92 Fabric supplier: Bainbridge Component supplier: Alfresco Shade Textile fabrication by: In-house The architectural intent of this awning was to enhance the entrance way to a new administration building, as well as protect the glass front entrance from sun strike. What is unique about this project is the very high steel detailing and finish of the frame to get a three-layered paint system with a top layer of gold epoxy paint to flow over the sections and produce an elegant finish that would meet the architect’s approval. We had major height restrictions and finished ground surfaces and had to coordinate a crew of 15 to man handle it into the space and onto hand cranked Genie lifts to lift each section. The result was exactly what the architect wanted: a happy client, no defects and a project we are very proud of. The man hours to achieve the seamless design were rewarded in the end.
CATEGORY SHADE SAILS OR STRUCTURES (KNITTED SHADE CLOTH) DOMESTIC WINNER Project name: Toomulla Shade Sail Project Entrant name: Cheyne Shades and Canvas Project name: Toomulla Shade Sail Project Fabric used: Extrablock Shade Cloth Fabric supplier: HVG Fabrics Component supplier: Miami Stainless Textile fabrication: In-house This project required the steel fabrication and installation of eight posts, the manufacture of shade sails, six wall brackets and fully installed tracking to provide full shade coverage to the exterior suspended sundeck without obscuring the ocean views. The deck is suspended high off the ground and positioned on the edge of a rock/cliff face – meaning high risk work. Extreme shade coverage was achieved to the entire deck with the shade sails framing the ocean views perfectly. The shade sails have also cooled the home down internally and reduced sun glare and intense UV from coming into the main living areas of the home. The deck can be used at all times of the day and is always in full shade for the home owners to enjoy. www.specialisedtextiles.com.au
Spring/Summer 2020 CONNECTIONS
26 AWARDS FOR EXCELLENCE
CATEGORY TENSION STRUCTURES (COATED FABRICS) – DOMESTIC WINNER Project name: Pool Membrane Entrant name: Versatile Structures Project name: Pool Membrane Fabric used: Ferrari 502 Fabric supplier: Serge Ferrari Component supplier: Versatile Structures Textile fabrication: Copelands and Pickers The client required a solution to both shade and protect his pool and decking while at the same time providing privacy for his property from the neighbouring apartments. There was also a need to stop leaves from overhanging neighbouring trees entering the pool. The pool and deck area is situated out the back of the property with only one access gate down the side of the property. This made every step of the process incredibly difficult. All materials had to be manually moved in and out of the area and some unique methods had to be developed. To finalise our design of the structure, we completed a 3D survey of the area, including natural ground, deck extents, pool extents, existing fencing and the existing house structure. The results speak for themselves; we took every need that the client had and delivered it with passion and determination. Our client has a waterproof covering for their pool with a leaf guard built into the structure and complete privacy from neighbouring apartments.
CATEGORY SHADE SAILS OR STRUCTURES (KNITTED SHADE CLOTH) – COMMERCIAL WINNER Project name: Noosa Botanic Gardens Entrant name: Versatile Structures Project name: Noosa Botanic Gardens Fabric used: Monotec 210 Fabric supplier: Monotec Component supplier: Versatile Structures Textile fabrication: Copelands and Pickers In the 1980s, Noosa Council relocated an extra-large bird aviary to the Noosa Botanic Gardens and repurposed it as a shade house to establish and protect unique flora for public display. The removal of this structure was to be a delicate procedure to protect the highly prized shade plants that could not be relocated. The chosen design consisted of a series of overlapping shade sails, providing for shade variations to accommodate the needs of different plant species and flexibility within a confined irregular footprint. This design also took into consideration the natural shade provided by the surrounding tree canopy to eliminate direct sunlight from entering the shade garden. The cost of the project to the environment was mitigated, with all steel components from the old structure taken for recycling, no excess concrete mix being left onsite and a flora and fauna management plan being developed by all contractors. Financial, environmental, economic and community sustainability were all components in the development of the Noosa Botanic Shade Garden canopy structure. CONNECTIONS Spring/Summer 2020
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CATEGORY Photography credit: Peter Bennetts TENSION STRUCTURES (COATED FABRICS) 250SQM TO 2000SQM WINNER Project name: The Link Walkway, Chadstone Entrant name: MakMax Australia Project name: The Link Walkway, Chadstone Fabric used: Tenara 4T40HF Fabric supplier: Sefar Component supplier: Steelman Fabrication (steel) Textile fabrication: In-house Designed to blur the lines between Chadstone’s retail, commercial and leisure zones with the newly opened Hotel Chadstone Melbourne, MGallery by Sofitel, The Link transforms part of a multilevel car park into a cathedral-like promenade for shoppers and hotel guests. The architect’s vision was to deliver an iconic structure of glulam timber arches, covered with a semi-translucent tensile fabric membrane, complementing the existing arched glass roof. One of the design challenges was the fabric detailing, ensuring all fixings were minimal and discreet, while still offering the strength and flexibility required for installation. This task was made more difficult by the multi-planar fixing surfaces each glulam leg provided and the restrictions of fixing to glulam itself. The breathtaking visual effect that results from the high translucency fabric and light finish of the glulam timber, provides an incredible sense of openness while maintaining architectural continuity between the two spaces.
CATEGORY TENSION STRUCTURES (COATED FABRICS) – LESS THAN 250SQM WINNER Project name: Dreamworld Sky Voyager Entrant name: Fabritecture Project name: Dreamworld Sky Voyager Fabric used: FGT-800 Fabric supplier: Chukoh Textile fabrication: Outsourced The Dreamworld Sky Voyager is a new attraction at the Gold Coast amusement park that was originally scheduled to open in late 2019, but experienced delays to opening. We were contracted for the design and construction of a custom architectural exterior entry structure. There are two structures: a large and a small. The design is a cantilever constructed box section with unique steel curvature and a structural box gutter edge. One of the most prominent challenges was the really short delivery time. We had to be extremely organised and productive throughout the entire project. Another challenge was the complex fabric geometry and shapes created by the structure and incorporating these with the PTFE fabric. Finally, the primary steel beams used are not a standard item – they were custom designed and fabricated specifically for this project. We completed delivery within the given time-frame and the client is very pleased with the results. The finished canopy looks exactly as intended, matching the rendered images from the preliminary artist impressions. www.specialisedtextiles.com.au
Spring/Summer 2020 CONNECTIONS
28 AWARDS FOR EXCELLENCE
CATEGORY Photography credit: Ethan Rohloff (aerial photography) TENSION STRUCTURES (COATED FABRICS) – 250SQM TO GREATER THAN 2000SQM WINNER Project name: Ken Rosewall Arena Entrant name: Fabritecture Project name: Ken Rosewall Arena Fabric used: FGT-800 Fabric supplier: Chukoh Textile fabrication: Outsourced Ken Rosewall Arena is a tennis arena at Sydney Olympic Park. Originally constructed for the Sydney Olympic Games in 2000, the stadium underwent redevelopment in 2019 to transform from open air into a multipurpose indoor arena. We were contracted for the striking new cable-tension and PTFE fabric design roof. The striking new arena roof is the first of its kind in Australia. The symmetrical cable net system was engineered to suspend 91 tonnes of steel between supports. This system enclosed the roof to create the indoor arena. Above the central, hovering tension ring is the pop-up roof, which boasts 360-degree operable louvres to allow natural ventilation of the stadium while remaining weatherproof during events. The final results of the arena were fantastic, and the client was extremely pleased.
CATEGORY Photography credit: Ethan Rohloff (aerial photography); Fabritecture (interior) TENSION STRUCTURES (COATED FABRICS) – 250SQM TO 2000SQM SPECIAL COMMENDATION Project name: Bankwest Stadium Entrant name: Fabritecture Project name: Bankwest Stadium Fabric used: FGT-800; Clear ETFE Film (300m thickness) Fabric supplier: Chukoh Fabrication: Outsourced Bankwest Stadium (also known as Western Sydney Stadium) is the new 30,000-seat sports stadium in Parramatta, New South Wales. Our scope was the design and construction of the stadium roof and eyelid roof over its incredible, steep grandstands. The main objective of the project was for the main roof to appeal as a soffit-style roof where the main PTFE fabric is underslung off the steelwork to give clean lines from below while simultaneously hiding the supporting steelwork. The biggest and most complex feature of this project was installing the PTFE fabric underneath the steelwork as well as the methodology that we came up with as the solution. We devised an innovative solution for the underslung fabric installation, using cradle lifts by using four chain motors and a swing stage style cradle that housed the PTFE fabric bundle. The results were fantastic. The client was thrilled, we finished on time and it was a very successful project! CONNECTIONS Spring/Summer 2020
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CATEGORY GENERAL – BANNERS, FLAGS, INFLATABLES, FABRIC ART ETC WINNER Project name: Australia Zoo Tents Entrant name: Versatile Structures Project name: Australia Zoo Tents Fabric used: Bullduct Canvas 120z Fabric supplier: Wax Converters Textiles Component supplier: Versatile Structures Textile fabrication: Copelands and Pickers Our client had an idea for a themed structure to represent a camping scenario in the Australian outback. After numerous site inspections, some basic hand sketches and a lot of discussions, a basic design intent was established. The main complexities were around coming up with a suitable design that would resemble what was only visible in our client’s head and the biggest challenge was delivering in the required time-frame. From initial site inspection for quote, to completion of project installation on-site was only 15 days. Final installation coincided with the day the crocodiles were being introduced to their brand new enclosure – this meant our team were required to pause work multiple times in order to keep noise levels down and on one occasion assist with carrying the box containing the largest crocodile into the enclosure where he would later be released. Our client was over the moon when he saw our team putting the final tweaks on the manilla ropes, brushing the ends to provide a rustic appearance and a weathered look. The project was delivered successfully and on time.
CATEGORY PRODUCT INNOVATION (TECHNOLOGY, FABRICATION AND FABRICS) WINNER Project name: Dual Coloured Architectural Shade Fabric Entrant name: GALE Pacific Limited Project name: Dual Coloured Architectural Shade Fabric Fabric used: Commercial DualShade 350 Fabric supplier: GALE Pacific Limited Component supplier: GALE Pacific Limited This dual-coloured architectural shade fabric is a revolutionary new concept developed with our patent pending and patented knit patterns, delivering aesthetic innovation to the knitted textiles market that has been unseen since the launch of architectural shade cloth in 1976. In a tensile application, the front face colour of the membrane may initially be most prominent and as an individual then moves around the structure, more of a gradual mix of colours is noticed. In designing tensile structures incorporating this material, the aesthetic properties of the fabric must be considered, as the structure will display a distinctly varying appearance, depending on the angle from which the structure is viewed. The complexity of this project lies in the design, knit pattern and manufacture of the fabric, which is unique in the knitted HDPE shade fabric market. In addition to aesthetic benefits the fabric incorporates a patented intertwining knit pattern. This feature has been proven to provide functional benefits including optimal force distribution and balanced warp and weft properties.
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Spring/Summer 2020 CONNECTIONS
30 AWARDS FOR EXCELLENCE
APPRENTICE OF THE YEAR AWARD WINNER: LEVEL TWO – AN APPRENTICE TRAINING FOR OVER 18 MONTHS Tristan Farquharson Darling Downs Tarpaulins Cert III in Manufactured Textile Products TAFE NSW Black and grey tool bag This bag is to aid marine and automotive trimmers by giving them a simple yet effective way of organising their tools/ fittings for the job. As everything has its own little space, users save time by not having to hunt around looking for things. The fabric chosen to complete the tool bag is black and grey PVC. This particular PVC is waterproof, and UV and heat stabilised. This product was chosen because it looks clean and is best suited for strength when carrying tools. The components are 3mm foam rubber placed on the top lip of the bag, so that when the bag has tools in it and it is put down, the foam gives a clean finish to the bag and protects the material when items are placed in the bag. There is a half circle zip at the top for easy access. Inside are
CONNECTIONS Spring/Summer 2020
several pockets for ease of access and organisation. There are two shoulder length webbing straps for carrying the bag comfortably. “The challenges that I faced were putting the little bits and pieces of the bag together, such as the pockets on the inside and the two side pieces, as you have to angle to the bag appropriately to fit the toolbag through the sewing machine, which took up more time, but with patience and experience the bag came out perfectly the way I wanted it.”
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WINNER: LEVEL ONE – AN APPRENTICE WITHIN THE FIRST 18 MONTHS OF TRAINING Samuel Morris K1 Marine Trimming Cert III in Auto and Marine Trimming Technology North Metropolitan TAFE, Balga Campus Duffle bag The duffel bag was to be made out of Ferrari Stamoid Smart 1, which is an extremely light but strong PVC material, designed for long UV exposure, easy cleaning characteristics and a preferred material for covering equipment on yachts and powerboats. YKK NO.10 zip and sliders were selected for longevity and Gore Tenara TR thread was used on all stitching. The main panel and end panels were marked and cut out with the addition of creep marks so that each end meets up. Two zipper slider tags were created and the zip was sewn on with a twin stitch for extra strength. The puller tabs were added to each end of the zip to allow for easier operation when opening. The seatbelt webbing was cut and covered
with Stamoid Smart 1 and the straps were sewn to the main panel. Once bound, the bag was turned inside out and zipper slider tabs were added for ease of operation. “The biggest challenge was the use of the Stamoid Smart 1 – it is extremely slippery, light and not very fabricator friendly. Wrapping the seat belt webbing was very difficult, as I had to maintain straight lines, despite not being able to stick the material to the webbing.”
In-house wire stretching and test bed
M
iami Stainless is proud to announce the launch of its new 20-metre, 80-tonne testing and wire rope stretching bed. This state-of-the www.specialisedtextiles.com.au
art test bed is specially designed for preinstallation stretching of wire and nondestructive and destructive testing of steel wire ropes, synthetic ropes, chains, shackles. Wire pre-stretching Pre-stretching is the repeated application of a predetermined load to a finished structural wire rope. This is generally required in applications such as: • making the strand and rope more elastic by removing the constructional stretch inherent in the wire as it comes from the stranding and closing machines (essential for most suspended or guyed structures, since it ensures the stretch parameters used by the designer in predicting the elastic behaviour of the cables after
installation), and permitting measuring and marking at prescribed loads of the strand and rope assemblies. Wire rope pre-stretching is normally required for large diameter wire rope, normally 8mm and over, for applications such as: • suspension bridges • shade structures – car park shade sails, and • structural shade membranes – sporting stadium roofing. Need a very long cable? Not a problem, as the unique design allows for testing up to any length of cable, as it can be tested in sections by passing it through the hydraulic cable grips and testing each subsequent section. Need a large diameter cable tested? The machine will test up to 32mm diameter wire rope. Miami Stainless can now preform in-house pre-stretching of wires prior to shipment. Please contact the team to find out more about this service, call 1800 022 122 or email info@miamistainless.com.au. •
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32 ADVERTORIAL DESIGN
New FR shade fabrics make their debut
F
lame retardant shade fabrics are being increasingly requested and specified for architectural shade projects, especially where the shade membrane is in contact with a building or in a public location. The regulations surrounding architectural shade and building components in general are becoming more stringent, so it is important that flame retardant knitted architectural shade fabrics available meet global FR (flame retardant) standards, along with customers’ aesthetic and structural requirements. Gale Pacific has recently introduced a comprehensive array of new fabrics across three distinct ranges and 50 colour options. Best of all, these three new FR CONNECTIONS Spring/Summer 2020
ranges mirror its three existing ranges of architectural shade fabrics, which have been tried and tested for many years both locally and around the world: Commercial Ninety-Five 340 FR, Commercial Heavy 430 FR and Commercial DualShade 350 FR. Those who specify FR fabrics for their shade projects understand how critical it is to have full confidence in the material’s capabilities and performance. This is why Gale Pacific elected to test its FR fabrics under the most stringent conditions across every colour in each fabric range. Gale FR fabrics meet strict flame-retardancy standards, such as AS 1530, CSFM 1237.1 and NFPA 701, resulting in over 150 individual test reports. Commercial Ninety-Five 340 FR
combines outstanding sun protection, strength and durability to ensure maintenance-free, long-life performance. Engineered in Australia, this shade fabric is made from high-quality UV-stabilised HDPE. It is strong, stable and suitable for harsh Australian conditions. The fabric is also 100 percent lead and phthalate free, fully recyclable and certified by Oeko-Tex 100 and Greenguard. It is available in 22 on-trend colours, just like its non-FR counterpart. Commercial Heavy 430 FR is a 100 percent round monofilament architectural shade fabric that has been specifically designed to provide maximum strength and durability in large-scale projects. Featuring outstanding biaxial strength and loadbearing capacity, the monofilament yarns and patented intertwining knit pattern used in Commercial Heavy 430 FR ensures that shade structures retain their design and shape over time. The fabric offers a combination of sun protection, strength and durability to ensure maintenance-free, long-life performance. It’s available in 16 colours ranging from neutral tones to bold and vibrant options. Finally, Gale Pacific’s DualShade range – which has been attracting a lot of attention from the industry lately for its beautiful and unique look – is now also available in an FR variant. The fabric features a patent-pending knit pattern that displays a single colour on one side and a complementary colour on the opposite side, together with Gale’s patented intertwining knit pattern. This enables the fabric to achieve an iridescent look with hues that change based on the viewing angle, along with reduced maintenance and high mechanical performance. It is available in 12 distinct colour combinations to suit any environment. This new collection of flame retardant shade fabrics really does provide a ‘no compromise’ approach, with 50 options across three ranges. Your project can now meet the most stringent global FR standards without being limited by the fabric style or colour options available. www.specialisedtextiles.com.au
ADVERTORIAL 33
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exterior awnings & blinds Brella Fabrics is a Division of Bradmill Outdoor Fabrics Pty. Ltd
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Spring/Summer 2020 CONNECTIONS
34 BUSINESS
ADVERTISING DIRECTORY
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New AMGC report indicates importance of Australian manufacturing The Federal Government’s Advanced Manufacturing Growth Centre (AMGC) has released a new industry report that clearly shows the importance placed on manufacturing by the Australian population. And the research was conducted before the COVID-19 pandemic brought that into even stronger relief... In the report, titled ‘Ten Ways to Succeed in Australian manufacturing’, 65 percent of those who responded to a survey labelled manufacturing as ‘important’ or ‘very important’. But the report also identified some of the key challenges and issues that are preventing the industry from making the most of its growth opportunities. “Australia remains very much a manufacturing nation, reliant on global trade,” says Dr Jens Goennemann, managing director of the AMGC. “We must take decisive action to reduce our dependence on the export of primary raw materials and transition from being a lucky country to a smart country, by adding value and advancing our onshore capabilities. Sharing a view that will resonate with many in both the supply and the fabrication sectors of the specialised CONNECTIONS Spring/Summer 2020
textiles industry, Goennemann would like to see an expansion of the definition of manufacturing. “We must expand our understanding and look beyond the outdated view that manufacturing is just production. Manufacturing is a capability, an enabler and a vital component of our economy. It is a key driver of prosperity – it deserves our attention and needs to be nurtured.” The report highlights the importance of: • Australia recognising its manufacturing strengths • manufacturers focusing on good leadership • planning for change • building a network and collaboration • working with Australian research institutions • adopting technology • accessing capital • hiring the right people • building workforce culture, and • extending market reach. The full report can be accessed and downloaded from the AMGC’s website – www.amgc.org.au.
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Miami Stainless
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Shann Group
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Ricky Richards
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GREAT THINGS WITHSTAND THE TEST OF TIME For over 65 years, The Shann Group have partnered with some of the world’s leading companies, proudly representing high quality, functional products that deliver solutions to our customers across Australia and New Zealand. Today, Shann continues to foster and grow these partnerships to ensure our product offer is always contemporary, always world class and always cultivates results for our customers and our suppliers. Our partnership with STA is an important part of that ethos, congratulations on your 80th anniversary representing our diverse and dynamic industries. WWW.THESHANNGROUP.COM
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FERROSHADE
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P RO T E CT IO N F R O M T H E E LE M E N T S !
Ferroshade速 NOW comes with a 15 year warranty Ferroshade速 is iron strong and can be used for commercial growing and provides wind protection in the horticulture industry. Ferroshade速 is ideal for shade sails and structures at various locations, including car parks, playgrounds, theme parks, swimming pools, sporting areas, schools and council recreation areas, as well as for all domestic applications.
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