Beckhoff_Drive_Technolog

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1066 Drive Technology


Drive Technology

Drive Technology

The drive system for high dynamic positioning tasks

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1106

Synchronous Servomotors

Linear Servomotors

Drive Technology

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1106

Stepper Motors

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Digital Compact Servo Drives


Drive Technology Digital Compact Servo Drives, Synchronous Servomotors, Linear Motors, Stepper Motors and Planetary Gears

System description

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Servo Drives AX5000

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System description

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Features

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Digital Compact Servo Drives

1106

Motor series AMxxxx, ALxxxx, ASxxxx

AX5000 1088

1108

AM3000 1112

Accessories for Servo Drives AX5000

Synchronous Servomotors Synchronous Servomotors AM3500

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Synchronous Servomotors AM2000

1096 1098

Servo Drives AX2000, AX2500 Digital Compact Servo Drives

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Linear Servomotors AL2000

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Linear Servomotors AL2400

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Linear Servomotors AL2800

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Linear Servomotors AL3800

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Stepper Motors AS1000

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Planetary gear unit AG1000

1129

Accessories for motor series

AX2000 1100

Digital Compact Servo Drives AX2500

1102

Accessories for Servo Drives AX2000, AX2500

AMxxxx, ALxxxx, ASxxxx

Drive Technology

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beckhoff.com/DriveTechnology

BECKHOFF New Automation Technology


Beckhoff Drive Technology –

Compact Servo Drives AX5000, AX2000, AX2500, – Synchronous Servomotors AM2000, AM3000, AM3500, – Linear Servomotors AL2000, AL2400, AL2800, AL3800, – Stepper Motors AS1000, – planetary gear units for servomotors and stepper motors, – and a comprehensive range of accessories. The open control technology of Beckhoff is consistently continued into the drive unit. Fieldbus standards such as EtherCAT, Ethernet, PROFIBUS, CANopen, DeviceNet, SERCOS interface or Lightbus enable the drives to be integrated into complex systems.

Drive Technology

In combination with the Motion Control solutions offered by the TwinCAT automation software, Beckhoff Drive Technology represents an advanced and complete drive system. PC-based control technology from Beckhoff is ideally suited for single and multiple axis positioning tasks with highly dynamic requirements. The AX5000 Servo Drive series with high-performance EtherCAT system communication offers maximum performance and dynamics. TwinCAT offers comprehensive NC and CNC functionalities. Associated PLC libraries and engineering tools round off the software solution. The complete Drive Technology solution from Beckhoff consists of:

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BECKHOFF New Automation Technology

We reserve the right to make technical changes.


We reserve the right to make technical changes.

Servo Drives AX2000, AX2500 The AX2000 and AX2500 series complement the Compact Servo Drive segment with two types: The AX2000 series is a powerful variant designed for a nominal current of up to 80 A. The AX2500 series Servo Drives are modularly expandable and are optimised for applications where space is tight. The maximum nominal current is 6 A. Servomotors AM2000, AM3000, AM3500 The Synchronous Servomotors are brushless, three-phase motors meeting DIN 42950, and are equipped with permanent magnets in the rotor. This high quality neodymium magnetic material makes a significant contribution to the motors’ exceptional dynamic properties. The AM2000 motors feature angled connectors (up to 90°) for the power supply and the feedback signals. The AM3000/AM3500 features continuously rotatable connectors. Beckhoff offers resolver, encoder and power leads as ready-assembled accessories in different lengths. In contrast to current trends, the AM3500 servomotors have a higher moment of inertia, making them particularly suitable for machine tool axes with stringent synchronism requirements. They are also ideal for applications with higher inertia, such as rotary tables, for example – without the need for an additional gear unit.

Linear Servomotors AL2xxx, AL3800 The three-phase Linear Servomotors from the AL2000, AL2400 and AL2800 series as well as the ironless AL3800 Linear Servomotors complement the motor range. The linear motors can be used wherever the rotary design reaches mechanical limits during installation or where special drive characteristics in terms of dynamics, synchronism or acceleration are required. Stepper Motors AS1000 The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capacity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications. Drive Technology

AX5000 – the EtherCAT drives The AX5000 Servo Drive product line from Beckhoff sets new standards in Drive Technology. The AX5000 series is available in singleor multi-channel form and is optimised in terms of function and cost-effectiveness. The integrated, fast control technology with a current control cycle of up to 31.25 µs supports fast and highly dynamic positioning tasks. EtherCAT as high-performance system communication enables ideal interfacing with PC-based control technology and supports coupling with other communication systems. The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (further variants up to 315 A are in preparation). The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different capacity, up to a total current of 12 A. The multi-axis drives with variable motor output allocation optimise packaging density and the cost per drive channel. The AX5000 is very flexible with regard to motor types: A wide range of motor sizes and types can be connected without additional measures. Examples include synchronous, linear, torque or asynchronous motors. The multi-feedback interface supports all common standards. Several AX5000 devices can be connected easily and quickly to form a multi-axis system using the “AX-Bridge” quick connection system.

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BECKHOFF New Automation Technology


Servo Drives AX5000

Drive Technology

Digital Compact Servo Drives

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AX5000 | Digital Compact Servo Drives The EtherCAT drives The AX5000 Servo Drive product line from Beckhoff sets new standards in drive performance. The AX5000 series is available in single- or multichannel form and is optimised for exceptional functionality and cost-effectiveness. Featuring integrated, high-speed control technology with a current control cycle of down to 31.25 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communication system, providing an ideal interface with PC-based control technology while supporting coupling with other fieldbus systems. The 2-channel Servo Drives with variable motor output allocation optimise the packaging density and the cost per drive channel. The compact design and simple and safe installation through the “AX-Bridge” quick connection system significantly simplify control cabinet assembly.

fast control technology – current control: min. 31.25 µs – speed control: min. 125 µs – position control: min. 125 µs

high-speed EtherCAT system communication

1- or 2-channel Servo Drive – optimised for multi-axis applications – variable motor output allocation in 2-channel drives

active DC-Link and brake energy management

high-speed capture inputs

wide voltage range 100…480 V AC

integrated mains filter

integration of safety functions (optional) – restart lock – TwinSAFE: intelligent safety functions for Motion Control

compact design for simple control cabinet installation (300 mm depth)

Drive Technology

Technical highlights

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variable motor interface with – multi-feedback interface – flexible motor type selection – scalable, wide range motor current measurement

We reserve the right to make technical changes.

AX-Bridge – the quick connection system for power supply, DC-Link and control voltage

variable cooling concept (fanless, forced cooling, cold plate)

BECKHOFF New Automation Technology


AX5101–AX5112 | 1-channel, up to 12 A

AX52xx | 2-channel, up to 2 x 6 A

AX5118–AX5140 | 1-channel, 18/25/40 A

AX5000 | System overview The AX5000 Servo Drive series enhances the Beckhoff drive range with a generation of drives for fast and highly dynamic positioning tasks. The universal drive concept is suitable for almost any application and system requirement.

AX504x | Energy recovery modules – mains inverter for feeding brake energy back into the supply network – EtherCAT interface for parameterisation and diagnosis

AX51xx | 1-channel Servo Drive – Servo Drive for one drive axis – rated current: 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A, 60 A, 72 A, 90 A, 110 A, 143 A, 170 A (up to 315 A in preparation) – wide voltage range: 100 V AC -10 %…480 V AC +10 % – AX5160…AX5193: 3 x 400 V AC -10 %…3 x 480 V AC +10 %

AX59xx | AX-Bridge – supply module for multi-axis systems – connection of mains and supply voltage – connection module for multi-axis system with integrated power rails

AX52xx | 2-channel Servo Drive – Servo Drive for two drive axes – rated current: 2 x 1.5 A, 2 x 3 A, 2 x 6 A – flexible allocation of the total device current to both axes – wide voltage range: 100 V AC -10 %…480 V AC +10 %

Drive Technology

AX5xxx | System modules

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AX5001 | DC-Link expansion – capacitor module for dynamic DC-Link expansion – 24 V DC power management – The auxiliary voltage is generated from the DC-Link. – automatic switchover from external to internal 24 V supply – replaces external UPS – can be combined with multi-axis systems through AX-Bridge – EtherCAT interface for parameterisation and diagnosis AX5021 | Brake module – with internal 250 W braking resistor and active cooling – integrated brake chopper for external braking resistor up to 6 kW continuous output – EtherCAT interface for parameterisation and diagnosis

BECKHOFF New Automation Technology

1-axis AX51xx Servo Drive for motors up to 170 A rated current (additional variants are in preparation)

2-axis AX52xx Servo Drive for two motors with a total current up to 12 A

We reserve the right to make technical changes.


AX5160, AX5172 | 1-channel, 60/72 A

AX5190, AX5191 | 1-channel, 90/110 A

AX5192, AX5193 | 1-channel, 143/170 A

AX5000 | High-speed Servo Drives

High-speed EtherCAT system communication The AX5000 was developed specifically for use with EtherCAT, the real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for Drive Technology: – Ethernet right down to the I/O terminal and drives – high-precision system synchronisation through distributed clocks – high-speed capture with time stamp, e.g. for print mark control – ultra high-speed communication with update times of: – 100 axes in 100 µs – 1,000 distributed I/Os in 30 µs – transparent line topology with flexible branches – simple system wiring using Industrial Ethernet patch cables 2-channel Servo Drive with variable motor output allocation One highlight of the AX5000 series is the dual power section that enables operation of two motors with the same or different capacity with a single Servo Drive. An asynchronous motor with a rated current of 3 A and a linear motor with a rated current of 9 A can be operated with a 2 x 6 A Servo Drive, for example. The total current is relevant for the device utilisation. – For two-channel devices (AX5206) the channel current is adjustable between 1…9 A. – “Active current sensing” automatically and optimally adapts the current resolution to the connected current.

We reserve the right to make technical changes.

Optimised for multi-axis applications The AX5000-Bridge system enables simple and fast connection to several AX5000 devices with a multi-axis system through pluggable feed and connection modules: – integration of power supply, DC-Link, 24 V DC control and braking voltage – connection module with power rail system, current carrying capacity up to 85 A – straightforward installation and disassembly without additional wiring effort – visible and safe contacting Active DC-Link and brake energy management With the AX-Bridge, the DC-Links are automatically connected through: This ensures economic energy balancing between axes. – short-circuit-proof – intelligent utilisation of all available system ballast resistors Braking resistor The integrated braking resistor is sufficient for most applications. In multi-axis systems the overall braking capacity of all braking resistors is available. The brake module enables external ballast resistors with a continuous output up to 6 kW to be connected, making extreme applications possible. Familiar drive profile The SERCOS interface is acknowledged and appreciated worldwide as a high-performance real-time communication interface, particularly for Motion Control applications. The SERCOS profile for Servo Drives is standardised in IEC 61491. It is also used for EtherCAT and is implemented in the AX5000. This means that for users with SERCOS experience, the drive will seem familiar, since the process data layout and the IDN parameter and status machine were retained.

BECKHOFF New Automation Technology

Drive Technology

High-speed control algorithms The AX5000 Servo Drives are designed for fast and highly dynamic positioning tasks: – current controller with cycle times down to 31.25 µs for highly dynamic regulation of ironless linear motors or low-induction motors – speed controller 125 µs – position controller 125 µs

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Connection module with power rail system for multiaxis systems, current carrying capacity up to 85 A

Power supply module

Power distribution module

AX5901 with snap-on connec-

AX5911 with snap-on connection

tion for the Servo Drive

for power supply, DC-Link and control voltage

AX5000 | One for all Variable motor interface The AX5000 offers flexible and universal connection options. Almost all feedback systems and motor types are supported. The AX5000 supports electronic name plates (mechanically and electronically relevant motor data) of servomotors, which simplifies commissioning and operation. The AX5000 is very flexible with regard to supported motor types; different motor sizes and types can be connected without additional measures, e.g.: – synchronous motors – linear motors – torque motors – asynchronous motors

Drive Technology

Multi-feedback interface AX5000 supports the right feedback system for any application: – resolver – SinCos encoder 1 Vpp – TTL encoder with/without Hall – single- or multi-turn encoder with Hiperface, EnDat or bidirectional sensor interface (BiSS) – connection option for further feedback

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Flexible motor current measurement The Servo Drives enable a scalable, wide range motor current measurement with high-resolution measuring range specification. A 6 A amplifier can control a 1 A motor without loss of measuring resolution. For 2-channel devices the total device current is significant: 12 A = 2 x 6 A or 1 x 3 A + 1 x 9 A.

BECKHOFF New Automation Technology

High-speed capture inputs Each AX5000 Servo Drive features eight additional on-board, programmable digital I/Os: – choice of standard functions such as enable, output stage lock or axis-limit switch – Due to the short response time of 11 µs, two of these inputs can also be used as capture inputs with time stamp. – Possible applications include precise referencing and measurement processes or print mark control. – Three digital outputs for controlling the motor brake or fault reporting are also integrated. – Additional integrated functions include smooth start-up, overvoltage detection, short circuit protection and phase failure monitoring. Diagnostic and parameter display The AX5000 features a backlit, two-line plain text display. This display enables fast device diagnosis and maintenance on site. In two-channel devices the axis identifier is also displayed. Navigation buttons enable simple and convenient operation of the diagnostic display. Wide voltage range The AX5000 can be connected to a wide range of voltage systems worldwide without additional components, including 1 x 100 V AC, for the Japanese market or 3 x 480 V AC for North America, for example. This significantly reduces the inventory management effort for the machine manufacturer and minimises the risk of damage through incorrect mains connection. – can be used in all supply networks worldwide – No additional auto-transformers or mains chokes are required.

We reserve the right to make technical changes.


Variable motor interface

AX5000 | Integrated safety

Integration of safety functions (optional) Optional cards are available for the different safety categories: The AX5801 option card offers personal protection against inadvertent restart of the drive axis (STO): – meets safety category 3 according to EN 954-1 – Safe Torque Off (STO) according to IEC 61800-5-2 – control through digital outputs – mains voltage and motor line remain connected The AX5805 option card provides further drive-integrated safety functions according to IEC 61800-5-2. Control is performed via EtherCAT; no further wiring is required. – STO: Safe Torque Off – SS1: Safe Stop 1 – SS2: Safe Stop 2 – SOS: Safe Operating Stop – SLS: Safely Limited Speed – SLP: Safely Limited Position – SDI: Safe Direction

Compact design for simple control cabinet installation The AX5000 Servo Drive series (up to 40 A) enables simple and fast connection of several drives to form a multi-axis system via AX-Bridge modules. The pluggable supply and connection module combines supply voltage, DC-Link, 24 V DC control and braking voltage. It enables fast installation and commissioning. The system consists of: – AX5901 power supply module with snap-on connection for the Servo Drive – AX5911/AX5912 power distribution module for multi-axis systems with integrated power rails Variable cooling concept The specially developed heat sink enables fanless operation of the AX5000 through natural convection of up to 2 x 3 A rated current. Devices with higher output feature integrated, temperature-controlled ventilation. The rear of the AX5000 can be designed with a cold plate and then enables straightforward installation on common cooling systems.

Drive Technology

Integrated mains filter The device features integrated filters for the power supply and the 24 V auxiliary supply for operation directly from the mains. No additional shielding is required for the mains cable.

Safe system stop in the event of power failure A power failure can lead to uncontrolled run-out of drive axes, which means that linear axes or lifting axes would hit the limit stop unbraked. The 24 V DC supply of the AX5000 has two channels so that separate power supplies can be used for control electronics and brake control. This enables the supply voltage for the control electronics to be buffered via the UPS of the Industrial PCs until all axes are stopped safely.

We reserve the right to make technical changes.

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BECKHOFF New Automation Technology


AX5000 features

Motor feedback: Sin/Cos 1 Vpp, EnDat, Hiperface, BiSS, TTL Motor feedback: Resolver, Hall

8 digital I/Os, e.g. enable, limit switch, capture input, error message

EtherCAT system bus

DC-Link,

Drive Technology

external braking resistor

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Power supply 100 V AC -10% ‌ 480 V AC +10% / DC power supply

Brake control/motor temperature monitoring

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


Optional slot for interface boards, e.g. additional feedback

Optional slot for restart lock or optional TwinSAFE safety cards Multi-feedback interface for all common Motor feedback (only for AX52xx

feedback systems and connection option

2-axis module): Sin/Cos 1 Vpp, EnDat,

for an additional encoder

Hiperface, BiSS, TTL

Motor feedback (only for AX52xx 2-axis module): Resolver, Hall

Status display, e.g. axis identifier or error message The double width of the AX5118 up to the Navigation buttons

AX5140 (rated current 18/25/40 A) compared

(Enter, Up/Down)

to AX5x01–AX5112 supports modular control cabinet installation.

Operating material identification

24 V DC control and braking voltage

Ultra high-speed communication via EtherCAT enables update times of 100 Âľs

Drive Technology

for 100 axes.

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Connection module with power rail system for multi-axis systems, current carrying capacity Motor outputs

We reserve the right to make technical changes.

up to 85 A.

BECKHOFF New Automation Technology


Integrated safety functions in the AX5000 diagnostic and support functions help the user to implement the required application quickly and safely. The “Safety of machinery� standard, EN ISO 13849-1:2006, which replaces the existing EN 954-1, places even greater responsibility on the machine manufacturer. The safety of a machine is either assessed by Performance Level (PL a-e) EN ISO 13849-1:2006 or Safety Integrity Level (SIL 1-4) IEC 62061. To this end, the safety-related functions for drives are defined in IEC 61800-5-2. Drive-integrated safety significantly simplifies the realisation of the required

safety functions. Safety sensors (e.g. light curtains, emergency stop buttons, OK buttons) are collected via the fieldbus where they are installed. The required function is triggered in the TwinSAFE Logic Bus Terminal or the TwinSAFE PLC, and the Servo Drive carries it out. Two TwinSAFE option cards are available for the AX5000: AX5801-0000 and AX5805-0000 (for functional descriptions see next page).

Drive Technology

Machine movements create a range of hazards for machine operators and maintenance personnel. Anyone coming into contact with the machine therefore has to be protected from injuries at all times and during all operating phases, from commissioning to decommissioning. Integrated control and safety technology is a prerequisite for safe and economic automation. With the integration of safety technology into drive technology, Beckhoff consistently developed the TwinSAFE system philosophy further. TwinSAFE enables integrated automation, ranging from digital inputs and logic systems to drives or digital outputs. Simple handling,

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BECKHOFF New Automation Technology

We reserve the right to make technical changes.


Option card AX5801-0000 | Control takes place via a digital output of a TwinSAFE Terminal to AX5801-0000. For all functions the mains voltage remains connected at the Servo Drive.

v v

t0 −

t1

STO: Safe Torque Off

v

Safe shutdown

Safe restart lock

EN 60204-1: Stop 1

EN 60204-1: Stop 0

t

The motor coasts down when activated.

The motor can no longer generate a dangerous

t

t1

The motor is shut down in a controlled manner.

v

SS1: Safe Stop 1

The axis should therefore be stopped before activation.

rotary field.

The motor can no longer generate a dangerous rotary field.

Suspended loads must be secured with further

Suspended loads must be secured with further measures.

measures.

Option card AX5805-0000 | Control is performed via EtherCAT; no further wiring is required. For all functions the mains voltage remains connected at the Servo Drive. Function examples: v

v

SS1: Safe Stop 1

v

v

STO: Safe Torque Off

v

Safe shutdown

Safe restart lock

EN 60204-1: Stop 1

EN 60204-1: Stop 0

SS2: Safe Stop 2

v

Safe operating stop EN 60204-1: Stop 2

t0

t1

t

The motor is shut down in a controlled manner.

The motor can no longer generate a dangerous

The motor coasts down when activated. The axis The motor can no longer generate a dangerous

Suspended loads must be secured with further measures.

t0 −

t

t1

The motor is shut down in a controlled

should therefore be stopped before activation. −

rotary field. −

t

t1

manner. −

Safe stopping with full torque

rotary field. −

Suspended loads must be secured with further

v

v

SOS: Safe operating stop

S2 S S1

v

SLS: Safely limited speed

v

v

SDI: Safe direction

v

Safe shutdown

vmax. t t0 − −

t1

t0

t

t1

Monitoring of the reached stop position

Monitoring for compliance with max. velocity

within limits with full torque

Exceedance of vmax leads to safe

Exceedance of the limits leads to STO.

shutdown STO.

t0

t −

t1

Monitoring of compliance with specified direction of rotation

Movement in the blocked direction leads to safe shutdown STO.

We reserve the right to make technical changes.

BECKHOFF New Automation Technology

Drive Technology

measures.

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AX51xx

AX5118/AX5125/AX5140

Drive Technology

AX51xx | Digital Compact Servo Drives (1-channel) The AX5000 Servo Drive series is available in single- or multichannel form and is optimised in terms of function and costeffectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology. The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (additional variants up to 315 A are in preparation). The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the “AX-Bridge” quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage.

A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for Drive Technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.

Features – high-speed EtherCAT system communication – rated current (1-channel Servo Drive): 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A – wide voltage range: 1 x 100 -10 %… 3 x 480 V AC +10 % – active DC-Link and brake energy management – multi-feedback interface – flexible motor type selection – scalable, wide range motor current measurement – high-speed capture inputs – diagnostic and parameter display – integrated mains filter Cat. C3, according to EN 61800-3 – optional safety functions: restart lock, intelligent TwinSAFE safety functions – compact design for simple control cabinet installation

AX-Bridge – the quick connection system for power supply, DC-Link and control voltage variable cooling concept

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BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX51xx

Technical data

AX5101

AX5103

AX5106

AX5112

AX5118

AX5125

AX5140

Rated output current at 50 °C

1 x 1.5 A

1x3A

1 x 4.5 A

1 x 1.5 A

1x3A

1x6A

1 x 12 A

1 x 18 A

1 x 25 A

1 x 40 A

0.35 A

1A

1A

6A

12 A

12 A

18 A

(1-phase connection) Rated output current at 50 °C (3-phase connection) Minimum rated motor current at full current resolution Rated supply voltage

3 x 100 V AC -10 %…3 x 480 V AC +10 %

3 x 100 V AC -10 %…

3 x 100 V AC -10 %…

1 x 100 V AC -10 %…1 x 240 V AC +10 %

3 x 480 V AC +10 %

3 x 480 V AC +10 %

DC-Link voltage

max. 890 V DC

Peak output current (1)

4.5 A

7.5 A

13 A

26 A

36 A

50 A

80 A

120 V (1-/3-phase connection)

0.3 kVA

0.6 kVA

1.2 kVA

2.5 kVA

3.4 kVA

4.8 kVA

8.3 kVA

230 V (1-/3-phase connection)

0.6 kVA

1.2 kVA

2.4 kVA

4.8 kVA

7.2 kVA

10.0 kVA

16.0 kVA

400 V (only 3-phase connection)

1.0 kVA

2.1 kVA

4.2 kVA

8.3 kVA

12.5 kVA

17.3 kVA

28.0 kVA

480 V (only 3-phase connection)

1.2 kVA

2.5 kVA

5.0 kVA

10.0 kVA

15.0 kVA

20.8 kVA

33.0 kVA

Continuous braking power (2)

50 W

50 W

150 W

90 W

200 W

200 W

200 W

Max. braking power (2)

14 kW

14 kW

14 kW

14 kW

27 kW

27 kW

27 kW

Power loss (3)

35 W

50 W

85 W

160 W

255 W

340 W

550 W

System bus

EtherCAT

Weight

4.0 kg

4.0 kg

5.0 kg

5.0 kg

11.0 kg

11.0 kg

14.0 kg

Rated apparent power for S1 operation (selection)

Dimensions

AX5101

AX5103

AX5106

AX5112

AX5118

AX5125

AX5140

Height without connectors

274 mm

274 mm

274 mm

274 mm

274 mm

274 mm

300 mm

Width

92 mm

92 mm

92 mm

92 mm

185 mm

185 mm

185 mm

Depth without connectors

232 mm

232 mm

232 mm

232 mm

232 mm

232 mm

232 mm

Ordering information

AX51xx-0000

AX5101-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 1.5 A, EtherCAT interface

AX5103-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 3 A, EtherCAT interface

AX5106-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 6 A, EtherCAT interface

AX5112-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 12 A, EtherCAT interface

AX5118-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 18 A, EtherCAT interface

AX5125-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 25 A, EtherCAT interface

AX5140-0000

Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 40 A, EtherCAT interface

For availability status of the AX5140 see Beckhoff website at: www.beckhoff.com/AX5140

We reserve the right to make technical changes.

BECKHOFF New Automation Technology

Drive Technology

Further information www.beckhoff.com/AX51xx (1) RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper

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AX52xx

Drive Technology

AX52xx | Digital Compact Servo Drives (2-channel) The AX5000 Servo Drive series is available in single- or multichannel form and is optimised in terms of function and costeffectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology. The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different capacity, up to a total current of 12 A. The multi-axis drives with variable motor output allocation offer optimised packaging density and costs per drive channel. The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the

“AX-Bridge” quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for Drive Technology. They include short cycle time, synchronicity and simultaneity. EtherCAT

enables very short cycle times, even in networks containing a large number of devices.

– Features – high-speed EtherCAT system communication – rated current (2-channel Servo Drive): 2 x 1.5 A, 2 x 3 A, 2 x 6 A – wide voltage range: 1 x 100 -10 %… 3 x 480 V AC +10 % – active DC-Link and brake energy management – multi-feedback interface – flexible motor type selection – scalable, wide range motor current measurement – high-speed capture inputs – diagnostic and parameter display – integrated mains filter Cat. C3, according to EN 61800-3

optional safety functions: restart lock, intelligent TwinSAFE safety functions compact design for simple control cabinet installation AX-Bridge – the quick connection system for power supply, DC-Link and control voltage variable cooling concept

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BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX52xx

Technical data

AX5201

AX5203

AX5206

Rated output current at 50 °C

2 x 1.5 A

2x3A

2 x 6 A (*)

Minimum rated channel current

0.35 A

1A

1A

3A

4.5 A

9A

3A

6A

9A

at full current resolution Max. rated channel current at full current resolution (1-phase connection) Max. rated channel current at full current resolution (3-phase connection) Rated supply voltage

3 x 100 V AC -10 %…3 x 480 V AC +10 % 1 x 100 V AC -10 %…1 x 240 V AC +10 %

DC-Link voltage

max. 890 V DC

Peak output current (1)

2x5A

2 x 10 A

2 x 13 A

Peak output current as total

10 A

20 A

26 A

120 V (1-/3-phase connection)

0.6 kVA

1.2 kVA

2.5 kVA

230 V (1-/3-phase connection)

1.2 kVA

2.4 kVA

4.8 kVA

400 V (only 3-phase connection)

2.1 kVA

4.2 kVA

8.3 kVA

480 V (only 3-phase connection)

2.5 kVA

5.0 kVA

10.0 kVA

Continuous braking power (2)

50 W

150 W

90 W

Max. braking power

14 kW

Power loss (3)

55 W

85 W

160 W

System bus

EtherCAT

Weight

5.0 kg

6.0 kg

6.0 kg

device current (1) Rated apparent power for S1 operation (selection)

Dimensions

AX5201

AX5203

AX5206

Drive Technology

www.beckhoff.com/AX52xx Further information (1) RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper

Height without connectors

274 mm

274 mm

274 mm

1085

Width

92 mm

92 mm

92 mm

Depth without connectors

232 mm

232 mm

232 mm

Ordering information

AX520x-0000

AX5201-0000

Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 1.5 A, EtherCAT interface

AX5203-0000

Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 3 A, EtherCAT interface

AX5206-0000

Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 6 A, EtherCAT interface

(*)

For 1-phase mains the total current is limited to 9 A.

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AX51xx

AX5160/AX5172

AX5190/AX5191

AX5192/AX5193

Drive Technology

AX51xx | Digital Compact Servo Drives: Performance class up to 120 kW

1086

Demand for higher output has increased significantly in all sectors, for example in order to replace a pneumatic or hydraulic drive motor with a more maintenance-friendly electrical axis, or in order to meet stringent dynamic demands even for high loads. For this reason, higher power servo drives have been added to the AX5000 drive family. These amplifiers, with nominal device currents of up to 170 A (315 A in preparation), fit seamlessly into the world of the smaller AX5000. The AX5000 amplifiers are available in three sizes with rated currents of 60 A, 72 A, 90 A, 110 A, 143 A and 170 A (315 A in preparation). In each case, the controllers deliver 1.3 to 2 times the rated current for up to 3 seconds and are designed for 3-phase operation at 400 to 480 V AC. The versions up to 72 A feature integrated mains filters

for compliance with EN 61800-3 requirements. Provision is made for the connection of an external ballast resistor. The EtherCAT connection to the PC-based control technology enables optimum utilisation of available resources. The AX5000 is very flexible with regard to the motors that can be connected: different motor sizes and types such as synchronous, linear, torque and asynchronous motors can be connected without additional measures. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for drive technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.

BECKHOFF New Automation Technology

Features – high-speed EtherCAT system communication – available in three sizes – rated currents: 60 A, 72 A, 90 A, 110 A, 143 A, 170 A (315 A in preparation) – Supply voltage: 3 x 400…480 V AC ±10 %; the ratings are reduced by 10 % when connecting 480 V AC. – multi-feedback interface – flexible motor type selection – scalable wide range motor current measurement – high-speed capture inputs – diagnostic and parameter display – integrated mains filters up to 72 A rated current, Cat. C3 according to EN 61800-3 – optional safety functions: – restart lock – intelligent TwinSAFE safety functions

We reserve the right to make technical changes.


AX51xx

Technical data

AX5160

AX5172

AX5190

AX5191

AX5192

AX5193

Rated output current at 40 °C

60 A

72 A

90 A

110 A

143 A

170 A

(3-phase connection) Rated supply voltage

3 x 400…480 V AC ±10 %

DC-Link voltage

max. 890 V DC

Peak output current (1)

120 A

144 A

135 A

165 A

215 A

221 A

Rated apparent power

42.0 kVA

50.0 kVA

62.0 kVA

76.0 kVA

99.0 kVA

118.0 kVA

1010 W

1300 W

1600 W

2100 W

2500 W

13.0 kg

28.0 kg

28.0 kg

32.0 kg

32.0 kg

for S1 operation 400 V (only 3-phase connection) Braking power

external

Power loss (2)

830 W

System bus

EtherCAT

Weight

13.0 kg

Further information

www.beckhoff.com/AX5160

RMS for max. 3 seconds, (2)S1 operation, incl. power supply, without brake chopper

Dimensions

AX5160

AX5172

AX5190

AX5191

AX5192

AX5193

Height without connectors

345 mm

345 mm

540 mm

540 mm

540 mm

540 mm

Width

190 mm

190 mm

280 mm

280 mm

280 mm

280 mm

Depth without connectors

240 mm

240 mm

242 mm

242 mm

322 mm

322 mm

Ordering information

AX51xx

AX5160

Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 60 A, EtherCAT interface

AX5172

Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 72 A, EtherCAT interface

AX5190

Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 90 A, EtherCAT interface

AX5191

Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 110 A, EtherCAT interface

AX5192

Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 143 A, EtherCAT interface

AX5193

Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 170 A, EtherCAT interface

Mains filter, mains choke and brake resistor must be ordered separately. For availability status see Beckhoff website at: www.beckhoff.com/AX5160

We reserve the right to make technical changes.

BECKHOFF New Automation Technology

Drive Technology

(1)

1087


AX5000 Accessories

AX5901 | Power supply module

AX5911/AX5912 | Power distribution module

Accessories for AX5xxx Servo Drives AX5000 | Options and accessories Generative energy In dynamic multi-axis applications, excessive DC-Link voltages may occur due to alternate acceleration and deceleration of the drive axes. This brake energy can either be dissipated or converted. For the AX5000, a number of optional modules are available for dealing with this task.

Drive Technology

AX5001 | DC-Link expansion Through expansion of the capacitor capacity of the DC-Link, brake energy can be stored and reused for the next acceleration process. Connection of the expansion module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the TwinCAT System Manager.

1088

AX5021 | Brake module The brake module consists of an internal braking resistor with a continuous output of 250 W, forced cooling and a brake chopper. An external braking resistor with a continous output of 6 kW can be connected to the brake chopper. Installation outside the control cabinet avoids additional heat generation within the cabinet. The cold plate design of the heat sink enables installation on watercooled plates. Connection of the brake module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the System Manager.

BECKHOFF New Automation Technology

AX504x | Energy recovery modules Through connection of an energy recovery module with integrated mains inverter, brake energy can be fed back directly into the supply network. The energy recovery module is connected to the DC-Link of the AX-Bridge. The integrated EtherCAT interface enables parameterisation and diagnosis via the TwinCAT System Manager. At the same time, the energy balance can be documented. AX-Bridge quick connection system The AX-Bridge quick connection system enables simple and fast connection of several AX5000 devices to form a multi-axis system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. AX5901 | Power supply module – supply module with snap-on connection for the AX5000 – connection of supply or DC-Link voltage and 24 V DC for control and brake energy AX5911/AX5912 | Power distribution module – clip-on quick connection system for power supply, DC-Link and control voltage – connection module for multi-axis system with integrated power rails – current carrying capacity of the power rails up to 85 A according to UL – simple, wireless connection of several Servo Drives – fast installation and commissioning

We reserve the right to make technical changes.


AX5000 Accessories

Options Ordering information

AX5xxx | Options

AX5001-0000

DC-Link expansion module and 24 V DC power management

Pict.

AX5021-0000

ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kW)

AX504x-0000

energy recovery module

AX5701-0000

encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX51xx)

AX5702-0000

encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX52xx)

A

AX5801-0000

TwinSAFE drive option card: safe restart lock, STO, SS1

B

AX5805-0000

TwinSAFE drive option card: STO, SS1, SS2, SOS, SLS, SDI

AX5901-000x

AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control and brake C

energy (pluggable) (AX5x01…AX5125) AX5911-000x

AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage D

(pluggable), for AX5x01…AX5112 AX5912-000x

AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage (pluggable), for AX5118 and AX5125

E

Option x = 0: CE version, x = 1: UL version with additional fuses For availability status see Beckhoff website at: www.beckhoff.com/AX5000 A

B

C

D

E

Connectors for AX5000 Servo Drive ZS4500-20xx | Connectors

ZS4500-2001

X01 mains input connector, 4-pin socket, AX5101-AX5125 (included in the scope of the AX5000 supply), max. 6 mm²

A

ZS4500-2002

X02 DC-Link connector, 2-pin socket (included in the scope of the AX5000 supply), max. 6 mm²

B

ZS4500-2003

X03 24 V DC supply connector, 3-pin socket (included in the scope of the AX5000 supply), max. 6 mm²

C

ZS4500-2006

X06 BLIO connector, single row without LED (included in the scope of the AX5000 supply), max. 1.5 mm²

D

ZS4500-2007

X06 BLIO connector, single row with LED, max. 1.5 mm²

E

ZS4500-2008

X06 BLIO connector, triple-row with LED, max. 1.5 mm²

F

ZS4500-2010

plug kit: X01, X02, X03, X06 (included in the scope of the AX5000 supply)

ZS4500-2011

encoder connector X11/X21, D-Sub, 15-pin with enclosure

G

ZS4500-2012

resolver socket X12/X22, D-Sub, 15-pin with enclosure

H

ZS4500-2013

motor connector plug X13/X23, 4-pin, 2.5 mm², with shroud, up to 25 A, max. 6 mm²

I

ZS4500-2014

connector X14/X24, 5-pin, motor brake and thermal protection contact, max. 1.5 mm²

J

A

B

Pict.

C

D

E

Drive Technology

Ordering information

1089

F

We reserve the right to make technical changes.

G

H

I

J

BECKHOFF New Automation Technology


AX5000 Accessories

Connectors for Servomotors AMxxxx, ALxxxx and cables Ordering information

ZS4000-20yy | Connectors

ZS4000-2010

EMC power connector for servo cable (counterpart for motor box), BG1, up to winding code P (18 A)

Pict. A

ZS4000-2011

EMC power connector for servo cable (counterpart for motor box), BG1.5, for winding code Q (25 A)

B

ZS4000-2020

EMC resolver connector for resolver cable (counterpart for motor box)

C

ZS4000-2021

EMC encoder connector for encoder cable (counterpart for motor box)

D

ZS4000-2030

EMC thermo-protective male connector for thermo-protective wire, D-sub, 9-pin, with housing, straight

E

ZS4000-2040

EMC power coupling, counterpart for motor cable, BG1

F

ZS4000-2041

EMC power coupling, counterpart for motor cable, BG1.5

G

ZS4000-2050

EMC resolver coupling, counterpart for resolver cable

H

ZS4000-2051

EMC encoder coupling for servomotors, counterpart for encoder cable

I

ZS4000-2060

resolver female socket, angled 90°, for AM2000

J

ZS4000-2061

encoder female socket, angled 90°, for AM2000

K

ZS4000-2062

resolver female encoder, rotatable, angled 90°, for AM3000

L

ZS4000-2063

encoder female encoder, rotatable, angled 90°, for AM3000

M

ZS4000-2070

power female socket, angled 90°, for AM2000

N

ZS4000-2071

power female socket, rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A)

N

ZS4000-2072

power female socket, rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (25 A)

O

ZS4000-2080

resolver female socket, straight, for AM2000

P

ZS4000-2081

encoder female socket, straight, for AM2000

Q

ZS4000-2090

power female socket, straight, for AM2000

R

ZS4000-2100

metal flange for motor cable to adjust the connector, two parts with sealing

S

ZS4000-2101

metal flange for feedback cable to adjust the connector, two parts with sealing

T

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

Drive Technology

A

1090

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX5000 Accessories

EtherCAT patch cable Ordering information

ZK1090-9191-0xxx | EtherCAT patch cable

ZK1090-9191-0001

EtherCAT bridge AX5201 to AX5112, length 0.17 m

ZK1090-9191-0002

EtherCAT bridge AX5118-AX5140, length 0.26 m

ZK1090-9191-0005

EtherCAT patch cable, length 0.5 m

ZK1090-9191-0010

EtherCAT patch cable, length 1.0 m

ZK1090-9191-0020

EtherCAT patch cable, length 2.0 m

ZK1090-9191-0030

EtherCAT patch cable, length 3.0 m

ZK1090-9191-0050

EtherCAT patch cable, length 5.0 m

ZK1090-9191-0100

EtherCAT patch cable, length 10.0 m

AX5000 mains filter Ordering information

AX2090-NF50-0xxx | Mains filter

AX2090-NF50-0014

mains filter C2 for AX5000 Servo Drives up to 14.6 A

AX2090-NF50-0032

mains filter C2 for AX5000 Servo Drives up to 32.8 A

AX2090-NF50-0063

mains filter C2 for AX5160 Servo Drives up to 63 A

AX2090-NF50-0100

mains filter C2/C3 for AX5172/AX5190 Servo Drives up to 100 A

AX2090-NF50-0150

mains filter C2/C3 for AX5191/AX5192 Servo Drives up to 150 A

AX2090-NF50-0180

mains filter C2/C3 for AX5193 Servo Drives up to 180 A

AX5000 mains chokes Ordering information

AX2090-ND50-00xx | Mains choke

AX2090-ND50-0060

mains choke UK 2 % for AX5160 Servo Drive

AX2090-ND50-0072

mains choke UK 2 % for AX5172 Servo Drive

AX2090-ND50-0090

mains choke UK 2 % for AX5190 Servo Drive

AX2090-ND50-0110

mains choke UK 2 % for AX5191 Servo Drive

AX2090-ND50-0143

mains choke UK 2 % for AX5192 Servo Drive

AX2090-ND50-0170

mains choke UK 2 % for AX5193 Servo Drive

Ordering information

AX2090-BW5x-xx00 | Ballast resistors

AX2090-BW50-0300

external ballast resistor for AX5x01 to AX5112 (stand-alone), 300 W/47 Ω

AX2090-BW50-0600

external ballast resistor for AX5x01 to AX5112 (stand-alone), 600 W/47 Ω

AX2090-BW50-1600

external ballast resistor for AX5x01 to AX5112 (stand-alone), 1600 W/47 Ω

AX2090-BW51-1000

external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 1000 W/23 Ω

AX2090-BW51-3000

external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 3000 W/23 Ω

AX2090-BW51-6000

external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 6000 W/23 Ω

Recommended interface cables: for AX2090-BW50-xxxx = ZK4509-0003-xxxx for AX2090-BW51-xxxx = ZK4509-0004-xxxx

Drive Technology

AX5000 ballast resistors

1091

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AX5000 Accessories

AX5000 motor chokes Ordering information

AX2090-MD50-00xx | Motor chokes

AX2090-MD50-0012

motor choke for AX5000, motor cable > 25 m, up to 12 A rated current

AX2090-MD50-0025

motor choke for AX5000, motor cable > 25 m, up to 25 A rated current

Motor cables 1.5 mm² for AL2000/AM2000/AM3000/AM3500 at AX5x01 to AX5112 (1.5 A to 12 A) Ordering information

Motor cable with 1.5 mm² wire cross-section, fixed installation

ZK4500-0003-xxxx

cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

Pict.

min. bending radius = 200 mm (18 x OD), 4 x 1.5 + 2 x (2 x 0.75 mm²), length < 25 m

A

ZK4500-0003-0050

example for 5 m length

A

ZK4502-0003-xxxx

length ≥ 25 m

A

ZK4509-0003-xxxx

not assembled

A

ZK4501-0003-xxxx

cable extension

B

ZK4500-0211-xxxx

motor cable with yTec plug for AM301x-xxxx-0005, 4 x 0.75 mm²,

A

dynamic, suitable as trailing cable (5 million bending cycles), max. 180 m/min, max. 5 m/s², min. bending radius = 97 mm (10 x OD), max. chain length horizontal 20 m, vertical 5 m A

B

Ordering information

Motor cable with 1.5 mm² wire cross-section, highly flexible, suitable as trailing cable

ZK4500-0023-xxxx

highly dynamic, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

Pict.

Drive Technology

min. bending radius = 85 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m 4 x 1.5 + 2 x (2 x 0.75 mm²), length < 25 m ZK4500-0023-0050

example for 5 m length

ZK4502-0023-xxxx

length ≥ 25 m

ZK4509-0023-xxxx

not assembled

ZK4501-0023-xxxx

cable extension

C

D

1092 C

D

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX5000 Accessories

Motor cables 2.5 mm² for AM2000/AM3000 (up to winding code “P”)/AM3500 at AX5118 (18 A) Ordering information

Motor cable with 2.5 mm² wire cross-section, fixed installation

ZK4500-0004-xxxx

cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

Pict.

min. bending radius = 240 mm (18 x OD), ZK4500-0004-0050

4 x 2.5 + 2 x (2 x 1 mm²), length < 25 m example for 5 m length

ZK4502-0004-xxxx

length ≥ 25 m

ZK4509-0004-xxxx

not assembled

ZK4501-0004-xxxx

cable extension

E

E

F

F

Ordering information

Motor cable with 2.5 mm² wire cross-section, highly flexible, suitable as trailing cable

ZK4500-0024-xxxx

highly dynamic, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

Pict.

bending radius = 100 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m, 4 x 2.5 + 2 x (2 x 1 mm²), length < 25 m ZK4500-0024-0050

example for 5 m length

ZK4502-0024-xxxx

length ≥ 25 m

ZK4509-0024-xxxx

not assembled

ZK4501-0024-xxxx

cable extension

G

G

H

H

Motor cables 4 mm² for AM3000 (winding code “Q”) at AX5125 (25 A) Motor cable with 4 mm² wire cross-section, flexible dynamic, suitable as trailing cable (10 million bending cycles), max. 180 m/min, max. 5 m/s²,

Pict.

bending radius = 150 mm (10 x OD), ZK4500-0015-0050

4 x 4 + 2 x 1 + (2 x 1.5 mm²), length < 25 m example for 5 m length

ZK4502-0015-xxxx

length ≥ 25 m

ZK4509-0015-xxxx

not assembled

ZK4501-0015-xxxx

cable extension

I

We reserve the right to make technical changes.

I

J

J

BECKHOFF New Automation Technology

Drive Technology

Ordering information ZK4500-0015-xxxx

1093


AX5000 Accessories

Motor cables, not assembled, for higher performance Ordering information

Motor cable for Servo Drives from AX5125

ZK4509-0016-0xxx

6 mm², for AX5125, flexible, suitable as trailing cable with 10 million bending cycles

ZK4509-0017-0xxx

10 mm², for AX5140, flexible, suitable as trailing cable with 10 million bending cycles

ZK4509-0018-0xxx

16 mm², for AX5172, flexible, suitable as trailing cable with 10 million bending cycles

ZK4509-0019-0xxx

25 mm², for AX5190, flexible, suitable as trailing cable with 10 million bending cycles

ZK4509-0019-1xxx

35 mm², for AX5191, flexible, suitable as trailing cable with 10 million bending cycles

ZK4509-0019-2xxx

50 mm², for AX5192, flexible, suitable as trailing cable with 10 million bending cycles

Absolute encoder cables AL2xxx/AM3xxx to AX5000 Ordering information

Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section

ZK4510-0000-xxxx

cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

Pict.

ZK4510-0000-0050

example for 5 m length

ZK4511-0000-xxxx

extension cable for fixed installation

ZK4519-0000-xxxx

not assembled

ZK4510-0020-xxxx

highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 140 mm (18 x OD)

A B

min. bending radius = 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m ZK4510-0020-0050

example for 5 m length

ZK4511-0020-xxxx

extension cable, highly dynamic, suitable as trailing cable

ZK4519-0020-xxxx

not assembled

ZK4510-0210-xxxx

dynamic encoder cable with yTec plug, 4 x 2 x 0.25 mm²

A

A B

B

Drive Technology

Resolver cable AM2000/AM3000/AM3500 to AX5000 Ordering information

Resolver cable with 4 x 2 x 0.25 mm² wire cross-section

ZK4530-0010-xxxx

dynamic, suitable as trailing cable (10 million bending cycles), max. 120 m/min, max. 4 m/s², bending radius = 75 mm (10 x OD)

C

ZK4530-0010-0050

example for 5 m length

A

ZK5431-0010-xxxx

extension cable

D

ZK4539-0010-xxxx

not assembled

A

ZK4530-0210-xxxx

resolver cable with yTec plug for AM301x-xxxx-0005

A

C

Pict.

D

1094

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX5000 Accessories

Connector box encoder cables AL2250 to AX5000 Ordering information

Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section

ZK4520-0020-xxxx

highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m, for connection of the connector box AL2250-0001 to AX5000 for encoder with zero pulse

Absolute encoder cables AM2xxx to AX5000 Ordering information

Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section

ZK4510-0120-xxxx

highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

ZK4510-0120-0050

min. bending radius = 55 m (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m example for 5 m length

ZK4519-0120-xxxx

not assembled

Thermal protection cables ALxxxx to AX5000 Ordering information

Thermal protection cables with 4 x 0.14 mm² wire cross-section

ZK4540-0020-xxxx

thermal protection cable, highly flexible, suitable as trailing cable, assembled at both ends, 4 x 0.14 mm², 10 million bending cycles, max. 240 m/min, max. 30 m/s², min. bending radius = 55 mm (7 x OD)

Ordering information

TDmlAX-5000-0000-0200 | Documentation

TDmlAX-5000-0000-0200

AX5000 commissioning and installation manual

Drive Technology

Documentation

1095

For availability status see Beckhoff website at: www.beckhoff.com/DriveTechnology

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


Servo Drives AX2000, AX2500

Drive Technology

Digital Compact Servo Drives

1096


Servo Drive AX2000 The standard versions of the Servo Drives AX2000 are available in six current ratings. Interference suppression filters are integrated into the power feeds for operation directly from the mains up to AX2020, as are suppression filters for the 24 V auxiliary voltage supply. The digital Servo Drives offer a large number of convenient functions. These include adjustable setvalue ramps, two analog monitor outputs, four program-

We reserve the right to make technical changes.

mable digital inputs (two of which are defined, as standard, as limit switch inputs) and two digital outputs. The Servo Drive can optionally be fitted with a start-up lock for personnel safety. It prevents the drive from starting again even though the electrical power is present. The main circuit can therefore remain live. The start-up lock has been approved by the responsible professional association. Integrated safety is also strongly emphasised. In the Servo Drives, the electrically secure isolation is in accordance with EN 50178 between the mains or motor connections. The electronics signal is achieved with appropriate “creepage� paths and complete potential separation. Further integrated functions offer soft starting, overvoltage detection, short-circuit protection and phase failure monitoring.

module contains power supply unit, mains filter for power and auxiliary voltage, ballast circuit and resistor as well as a power output stage and can also be operated stand-alone. The subsequent additional axis modules are simply plugged directly into the master module and are connected in the intermediate DC circuit via a socket strip.

Servo Drive AX2500 The AX2500 series is integrated into the Beckhoff modular drive concept as an extension of the AX2000 Servo Drive series. The AX2500 Servo Drives are fully software compatible with the AX2000 and provide maximum output in the smallest space. In its maximum configuration the multi-axis system comprises eight axes, i.e. a master module with seven axis modules. The master

Drive Technology

Fully digital Servo Drives as an intelligent backbone Servo Drives from the AX2000/AX2500 series are integrated as components of drive systems in electrical equipment or machines. The devices drive the brushless Synchronous Servomotors AM2000 and Linear Servomotors AL2000 with regulation of torque, speed or position. The digital Servo Drives are available in two versions. The AX2000 series is a powerful variant with Servo Drives designed for nominal current of up to 70/80 A. The AX2500 series Servo Drives are modularly expandable and optimised for applications where space is tight. The maximum nominal current is 6 A. Both series are fully software-compatible among each other and are integrated in the TwinCAT control software.

1097

BECKHOFF New Automation Technology


AX2000

AX20xx | Digital Compact Servo Drives The Digital Servo Drives combine the most modern power electronics with a compact practical size. The characteristics such as small dimensions, integrated EMC filters up to AX2020 and plug-in connectors allow simple and cheap installation into control cabinets. An internal 32 bit microprocessor provides high quality

control, with sampling times down to 62 µs. The variable fieldbus connection permits easy integration into a variety of control environments: EtherCAT, PROFIBUS, SERCOS interface, CANopen, DeviceNet, real-time Ethernet and Lightbus. Together with the Synchronous Servomotors of the AM2xxx, AM3xxx and AL2xxx/AL3800 series,

the Compact Servo Drives offer an ideally matching digital drive system.

compliance with all relevant standards: CE, UL, cUL direct to grounded 3-phase mains, 230 V-10 %…480 V+10 %, 50 Hz; 208 V-10 %…480 V+10 %, 60 Hz integrated mains filter up to 20 A all shielding connections directly on the amplifier

Features – The integrated encoder and resolver interfaces allow the connection of a resolver or a high-resolution singleor multi-turn sine cosine encoder as a feedback unit.

– –

Technical data

AX2003

AX2006

AX2010

AX2020

AX2040

AX2070

Rated output current

3A

6A

10 A

20 A

40 A

70 A/80 A

Rated supply voltage

3 x (230…480) V AC ±10 %, 50…60 Hz

Rated intermediate circuit

(310…675) V DC

DC voltage Rated output current

3 Arms

6 Arms

10 Arms

20 Arms

40 Arms

70 Arms/80 Arms

6 Arms

12 Arms

20 Arms

40 Arms

80 Arms

140 Arms/160 Arms

2 kVA

4.2 kVA

7 kVA

14 kVA

30 kVA

50 kVA

80 W

200 W

200 W

200 W

500 W

1.5 kW

1.5 kW

1.5 kW

6 kW

6 kW

4.0 kg

5.0 kg

7.5 kg

19.5 kg

21 kg

(rms value ±3 %)

Drive Technology

Peak output current

1098

(max. approx. 5 s ±3 %) Rated connected load for S1 operation Continuous output of regen circuit (RBint) Continuous output of regen circuit (RBext) max. Weight

4.0 kg

Further information

www.beckhoff.com/AX20xx

Dimensions

AX2003

AX2006

AX2010

AX2020

AX2040

AX2070

Height without connectors

275 mm

275 mm

275 mm

275 mm

495 mm

495 mm

Width

70 mm

70 mm

70 mm

120 mm

250 mm

250 mm

Depth without connectors

265 mm

265 mm

265 mm

265 mm

300 mm

300 mm

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX2000

Intermediate circuits can be connected in parallel with ballast distribution. programmable via RS232 interface

– –

CANopen interface on board 2-key operation directly at the amplifier with status information on LED display optional: restart lock (AS)

Servo Drives with fieldbus interface AX2000-Bxxx AX20xx-xxxx-000z

AX2003-0000-000z

Digital Compact Servo Drive, rated output current 3 A (CANopen interface on-board)

AX2006-0000-000z

Digital Compact Servo Drive, rated output current 6 A (CANopen interface on-board)

AX2010-0000-000z

Digital Compact Servo Drive, rated output current 10 A (CANopen interface on-board)

AX2020-0000-000z

Digital Compact Servo Drive, rated output current 20 A (CANopen interface on-board)

AX2040-0000-0001

Digital Compact Servo Drive, rated output current 40 A (CANopen interface on-board)

AX2070-0000-0001

Digital Compact Servo Drive, rated output current 70 A/80 A (CANopen interface on-board)

AX2003-B110-000z

Digital Compact Servo Drive, rated output current 3 A, EtherCAT interface

AX2006-B110-000z

Digital Compact Servo Drive, rated output current 6 A, EtherCAT interface

AX2010-B110-000z

Digital Compact Servo Drive, rated output current 10 A, EtherCAT interface

AX2020-B110-000z

Digital Compact Servo Drive, rated output current 20 A, EtherCAT interface

AX2040-B110-0001

Digital Compact Servo Drive, rated output current 40 A, EtherCAT interface

AX2070-B110-0001

Digital Compact Servo Drive, rated output current 70 A/80 A, EtherCAT interface

AX2003-B200-000z

Digital Compact Servo Drive, rated output current 3 A, Lightbus interface

AX2006-B200-000z

Digital Compact Servo Drive, rated output current 6 A, Lightbus interface

AX2010-B200-000z

Digital Compact Servo Drive, rated output current 10 A, Lightbus interface

AX2020-B200-000z

Digital Compact Servo Drive, rated output current 20 A, Lightbus interface

AX2040-B200-0001

Digital Compact Servo Drive, rated output current 40 A, Lightbus interface

AX2070-B200-0001

Digital Compact Servo Drive, rated output current 70 A/80 A, Lightbus interface

AX2003-B310-000z

Digital Compact Servo Drive, rated output current 3 A, PROFIBUS DP interface

AX2006-B310-000z

Digital Compact Servo Drive, rated output current 6 A, PROFIBUS DP interface

AX2010-B310-000z

Digital Compact Servo Drive, rated output current 10 A, PROFIBUS DP interface

AX2020-B310-000z

Digital Compact Servo Drive, rated output current 20 A, PROFIBUS DP interface

AX2040-B310-0001

Digital Compact Servo Drive, rated output current 40 A, PROFIBUS DP interface

AX2070-B310-0001

Digital Compact Servo Drive, rated output current 70 A/80 A, PROFIBUS DP interface

AX2003-B520-000z

Digital Compact Servo Drive, rated output current 3 A, DeviceNet interface

AX2006-B520-000z

Digital Compact Servo Drive, rated output current 6 A, DeviceNet interface

AX2010-B520-000z

Digital Compact Servo Drive, rated output current 10 A, DeviceNet interface

AX2020-B520-000z

Digital Compact Servo Drive, rated output current 20 A, DeviceNet interface

AX2040-B520-0001

Digital Compact Servo Drive, rated output current 40 A, DeviceNet interface

AX2070-B520-0001

Digital Compact Servo Drive, rated output current 70 A/80 A, DeviceNet interface

AX2003-B750-000z

Digital Compact Servo Drive, rated output current 3 A, SERCOS interface

AX2006-B750-000z

Digital Compact Servo Drive, rated output current 6 A, SERCOS interface

AX2010-B750-000z

Digital Compact Servo Drive, rated output current 10 A, SERCOS interface

AX2020-B750-000z

Digital Compact Servo Drive, rated output current 20 A, SERCOS interface

AX2040-B750-0001

Digital Compact Servo Drive, rated output current 40 A, SERCOS interface

AX2070-B750-0001

Digital Compact Servo Drive, rated output current 70 A/80 A, SERCOS interface

AX2003-B900-000z

Digital Compact Servo Drive, rated output current 3 A, Ethernet interface

AX2006-B900-000z

Digital Compact Servo Drive, rated output current 6 A, Ethernet interface

AX2010-B900-000z

Digital Compact Servo Drive, rated output current 10 A, Ethernet interface

AX2020-B900-000z

Digital Compact Servo Drive, rated output current 20 A, Ethernet interface

AX2040-B900-0001

Digital Compact Servo Drive, rated output current 40 A, Ethernet interface

AX2070-B900-0001

Digital Compact Servo Drive, rated output current 70 A/80 A, Ethernet interface

Drive Technology

Ordering information

Option z = 0: without restart lock, z = 1: with restart lock Accessories see page

1129

We reserve the right to make technical changes.

BECKHOFF New Automation Technology

1099


AX2500

AX25xx | Digital Compact Servo Drives The AX2500 series is a modular drive system. The AX2500 Servo Drives are fully software-compatible with the AX2000. In its maximum configuration, the multi-axis system comprises eight axes, i.e. a supply module with seven axis modules. The supply module comprises a

power supply, a mains filter for power and auxiliary voltage, a ballast circuit and resistor and a power output stage. The following axis modules are simply plugged directly onto the supply module and connected with each other in the intermediate DC circuit via a socket strip, which

nificantly. The modular concept also minimises possible sources of error. The variable fieldbus connection enables simple integration into various control worlds: PROFIBUS DP, SERCOS interface, CANopen, real-time Ethernet and Lightbus. The AX2500 Servo

is also used for looping through the 24 V DC auxiliary voltage. This provides the user with a very compact, cost-optimised servo system, which is flexibly adaptable to the respective requirements. Compared with single axes, the wiring and commissioning effort is reduced sig-

Technical data

AX2503

AX2506

AX2513

AX2516

AX2523

Function

master module

master module

master module

master module

axis module

axis module

Rated output current

3A

6 A*

3A

6 A*

3A

6 A*

Rated supply voltage

1 x 115…1/3 x

1 x 115…1/3 x

3 x (230…400)

3 x (230…400)

230 V AC ±10 %,

230 V AC ±10 %,

V AC ±10 %,

V AC ±10 %,

50…60 Hz (160…310) V DC

50…60 Hz (160…310) V DC

50…60 Hz (310…560) V DC

50…60 Hz (310…560) V DC

(160…560) V DC

(160…560) V DC

3 Arms

6 Arms*

3 Arms

6 Arms*

3 Arms

6 Arms*

9 Arms

12 Arms*

9 Arms

12 Arms*

9 Arms

12 Arms*

7 kVA

7 kVA

12 kVA

12 kVA

40 W

40 W

40 W

40 W

Rated intermediate circuit

AX2526

DC voltage Rated output current

Drive Technology

(rms value ±3 %)

1100

Peak output current (max. approx. 5 s ±3 %) Maximum installed power for S1 operation, multi-axis systems Continuous output of regen circuit (RBint) Further information

www.beckhoff.com/AX25xx

Dimensions

AX2503

AX2506

AX2513

AX2516

AX2523

AX2526

Height without connectors

230 mm

267 mm*

230 mm

267 mm*

230 mm

267 mm*

Width

100 mm

100 mm

100 mm

100 mm

50 mm

50 mm

Depth without connectors

240 mm

*with attached fan

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX2500

Drive can be used for motors with resolver or with single-turn / multi-turn absolute encoder. The operation of linear and asynchronous motors is also possible. Ready-made motor and feedback lines are offered as accessories.

– – – –

Features – mains connection – mains filter included centrally in the supply module – compliance with all relevant standards: CE, UL, cUL – screened connections directly at the AX2500

24 V DC connection enable connection RS232 connection intermediate circuit coupling for all axes via socket strip BTB (“ready for operation”) contact device-dependent supply voltage: 1 x/3 x 115 V AC…230 V AC for supply module AX2503/AX2506, 3 x 230 V AC…400 V AC for supply module AX2513/AX2516

– – –

Earth-free operation is acceptable. simple mechanical mounting via DIN rails only two different housing widths for supply module/axis module 100 mm/50 mm mounting on DIN rail for 300 mm control cabinets

Ordering information

AX25xx-Bxxx-0000

AX2503-B200-0000

master module, 115 V…230 V, rated output current 3 A, Lightbus interface

AX2506-B200-0000

master module, 115 V…230 V, rated output current 6 A*, Lightbus interface

AX2513-B200-0000

master module, 230 V…400 V, rated output current 3 A, Lightbus interface

AX2516-B200-0000

master module, 230 V…400 V, rated output current 6 A*, Lightbus interface

AX2523-B200-0000

axis module, rated output current 3 A, Lightbus interface

AX2526-B200-0000

axis module, rated output current 6 A*, Lightbus interface

AX2503-B310-0000

master module, 115 V…230 V, rated output current 3 A, PROFIBUS DP interface

AX2506-B310-0000

master module, 115 V…230 V, rated output current 6 A*, PROFIBUS DP interface

AX2513-B310-0000

master module, 230 V…400 V, rated output current 3 A, PROFIBUS DP interface

AX2516-B310-0000

master module, 230 V…400 V, rated output current 6 A*, PROFIBUS DP interface

AX2523-B310-0000

axis module, rated output current 3 A, PROFIBUS DP interface

AX2526-B310-0000

axis module, rated output current 6 A*, PROFIBUS DP interface

AX2503-B510-0000

master module, 115 V…230 V, rated output current 3 A, CANopen interface

AX2506-B510-0000

master module, 115 V…230 V, rated output current 6 A*, CANopen interface

AX2513-B510-0000

master module, 230 V…400 V, rated output current 3 A, CANopen interface

AX2516-B510-0000

master module, 230 V…400 V, rated output current 6 A*, CANopen interface

AX2523-B510-0000

axis module, rated output current 3 A, CANopen interface

AX2526-B510-0000

axis module, rated output current 6 A*, CANopen interface

AX2503-B750-0000

master module, 115 V…230 V, rated output current 3 A, SERCOS interface

AX2506-B750-0000

master module, 115 V…230 V, rated output current 6 A*, SERCOS interface

AX2513-B750-0000

master module, 230 V…400 V, rated output current 3 A, SERCOS interface

AX2516-B750-0000

master module, 230 V…400 V, rated output current 6 A*, SERCOS interface

AX2523-B750-0000

axis module, rated output current 3 A, SERCOS interface

AX2526-B750-0000

axis module, rated output current 6 A*, SERCOS interface

Drive Technology

Servo Drives with fieldbus interface AX2500-Bxxx

AX2503-B900-0000

master module, 115 V…230 V, rated output current 3 A, Ethernet interface

1101

AX2506-B900-0000

master module, 115 V…230 V, rated output current 6 A*, Ethernet interface

AX2513-B900-0000

master module, 230 V…400 V, rated output current 3 A, Ethernet interface

AX2516-B900-0000

master module, 230 V…400 V, rated output current 6 A*, Ethernet interface

AX2523-B900-0000

axis module, rated output current 3 A, Ethernet interface

AX2526-B900-0000

axis module, rated output current 6 A*, Ethernet interface

*with attached fan Servo Drives with DeviceNet interface on request Accessories see page

1129

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AX2xxx Accessories

AX2xxx accessories Motor cables ALxxxx/AMxxxx to AX2000 Ordering information

ZK4000-21y1-2zzz | Motor cable with 1.5 mm² cross-cut (up to AX2010)

ZK4000-2111-2050

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 5 m

ZK4000-2111-2100

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 10 m

ZK4000-2111-2150

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 15 m

ZK4000-2111-2200

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 20 m

ZK4000-2111-2250

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 25 m

ZK4000-2111-2300

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 30 m

ZK4000-2101-2zzz

motor cable, not assembled, 4 x 1.5 mm² + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2101-2100 = 10 metres

Ordering information

ZK4000-21y2-2zzz | Motor cable with 2.5 mm² cross-cut (as of servomotor AM297K) (for AX2020)

ZK4000-2112-2050

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 5 m

ZK4000-2112-2100

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 10 m

ZK4000-2112-2150

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 15 m

ZK4000-2112-2200

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 20 m

ZK4000-2112-2250

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 25 m

ZK4000-2112-2300

motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 30 m

ZK4000-2102-2zzz

motor cable, not assembled, 4 x 2.5 + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2102-2100 = 10 metres

Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed, and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.

Ordering information

ZK4000-210x-2zzz | Motor cable for AX2040/AX2070

ZK4000-2104-2zzz

Motor cable AX2040, not assembled, 4 x 6 mm² + 2 x 1.5 mm², zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2104-2100 = 10 metres

ZK4000-2105-2zzz

Motor cable AX2070, not assembled, 4 x 10 mm² + 2 x 1.5 mm²,

Drive Technology

zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2105-2100 = 10 metres

1102

Motor cables ALxxxx/AMxxxx to AX2500 Ordering information

ZK4000-27y1-2zzz | Motor cable with 1.0 mm² cross-cut

ZK4000-2711-2050

motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 5 m

ZK4000-2711-2100

motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 10 m

ZK4000-2711-2150

motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 15 m

ZK4000-2711-2200

motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 20 m

ZK4000-2711-2250

motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 25 m

ZK4000-2701-2zzz

motor cable, not assembled, 4 x 1.0 + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2701-2100 = 10 metres

Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed, and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX2xxx Accessories

Resolver cables AMxxxx to AX2000/AX2500 Ordering information

ZK4000-22yy-2zzz | Resolver cables

ZK4000-2210-2050

resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 5 m

ZK4000-2210-2100

resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 10 m

ZK4000-2210-2150

resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 15 m

ZK4000-2210-2200

resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 20 m

ZK4000-2210-2250

resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 25 m

ZK4000-2210-2300

resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 30 m

ZK4000-2200-2zzz

resolver cable, not assembled, 4 x 2 x 0.25 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2200-2100 = 10 metres

Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 100 metres.

Encoder cables AMxxxx/ALxxxx to AX2000/AX2500 Ordering information

ZK4000-26yy-2zzz | Feedback cable

ZK4000-2610-2050

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 5 m

ZK4000-2610-2100

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 10 m

ZK4000-2610-2150

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 15 m

ZK4000-2610-2200

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 20 m

ZK4000-2610-2250

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 25 m

ZK4000-2610-2300

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 30 m

ZK4000-2600-2zzz

encoder cable, not assembled, 8 x 2 x 0.14 mm² zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2400-2100 = 10 metres

Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres.

Ordering information

ZK4000-24yy-2zzz | Feedback cable

ZK4000-2410-2050

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 5 m

ZK4000-2410-2100

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 10 m

Drive Technology

Encoder cables for Linear Servomotors ALxxxx*

ZK4000-2410-2150

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 15 m

1103

ZK4000-2410-2200

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 20 m

ZK4000-2410-2250

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 25 m

ZK4000-2410-2300

encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 30 m

ZK4000-2400-2zzz

encoder cable, not assembled, 8 x 2 x 0.14 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2400-2100 = 10 metres

*Only necessary if no connector box is used and encoders from other manufacturers are used. Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres.

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AX2xxx Accessories

Thermal protection cables ALxxxx* to AX2000/AX2500 Ordering information

ZK4000-25yy-2zzz | Thermal protection cables

ZK4000-2510-2050

thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 5 m

ZK4000-2510-2100

thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 10 m

ZK4000-2510-2150

thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 15 m

ZK4000-2510-2200

thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 20 m

ZK4000-2510-2250

thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 25 m

ZK4000-2510-2300

thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 30 m

ZK4000-2500-2zzz

thermal protection cable, not assembled, 4 x 2 x 0.14 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2500-2100 = 10 metres

*Only necessary if no connector box is used. Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres.

Interface cables for AX2000/AX2500 Ordering information

ZK4000-230y-zzzz | Interface cables

ZK4000-2300-0030

interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin, length 3 metres

ZK4000-2300-0050

interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin, length 5 metres

Drive Technology

Connectors for Servo Drive AX2000 Ordering information

ZS4000-200y | Connectors

ZS4000-2000

mating connector, mains (X0-A), part of the delivery

ZS4000-2001

mating connector, mains (X0-B), part of the delivery

ZS4000-2002

connector (male), resolver (X2) D-sub, 9-pin, with housing

ZS4000-2003

mating connector, I/O (X3), part of the delivery

ZS4000-2004

mating connector, 24 V (X4), part of the delivery

ZS4000-2005

EMC-connector (female), ROD/SSI (X5), PC/CAN (X6), D-Sub, 9-pin, with housing

ZS4000-2006

EMC-connector (male), encoder (X1), 15-pin, with housing

ZS4000-2007

mating connector, DC-Link (X7), part of the delivery

ZS4000-2008

mating connector, ballast resistor (X8), part of the delivery

ZS4000-2009

mating connector, motor (X9), kit

1104

Connectors for Servo Drive AX2500 Ordering information

ZS4000-25yy | Connectors

ZS4000-2504

mating connector, power supply (X0)

ZS4000-2501

mating connector, BTB (X1)

ZS4000-2503

mating connector, I/O (X3)

ZS4000-2500

mating connector, motor (X6)

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AX2xxx Accessories

Ballast resistors for Servo Drive AX2000 Ordering information

AX2090-BWyy-zzzz | Ballast resistors

AX2090-BW01-0250

external ballast resistor for Servo Drive AX2003–AX2020 250 W/33 Ω

AX2090-BW02-0500

external ballast resistor for Servo Drive AX2003–AX2020 500 W/33 Ω

AX2090-BW03-1500

external ballast resistor for Servo Drive AX2003–AX2020 1500 W/33 Ω

AX2090-BW05-2000

external ballast resistor for Servo Drive AX2040 2000 W/15 Ω

AX2090-BW05-3000

external ballast resistor for Servo Drive AX2040 3000 W/15 Ω

AX2090-BW05-6000

external ballast resistor for Servo Drive AX2040 6000 W/15 Ω

AX2090-BW06-2000

external ballast resistor for Servo Drive AX2040 2000 W/10 Ω

AX2090-BW06-3000

external ballast resistor for Servo Drive AX2040 3000 W/10 Ω

AX2090-BW06-6000

external ballast resistor for Servo Drive AX2040 6000 W/10 Ω

Motor choke for Servo Drive AX2000/AX2500 Ordering information

AX2090-MD20 | Motor choke

AX2090-MD20

motor choke for Servo Drive AX2003-AX2020 and AX25xx with motor cable > 25 m

Mains chokes for Servo Drive AX2000 Ordering information

AX2090-NDxx | Mains chokes

AX2090-ND60-0000

mains choke for Servo Drive AX2040, 60 A, without UL approval

AX2090-ND60-0001

mains choke for Servo Drive AX2040, 60 A, with UL approval

AX2090-ND75-0000

mains choke for Servo Drive AX2070, 75 A, without UL approval

AX2090-ND130-000z

mains choke for Servo Drive AX2040/AX2070, 130 A, without UL approval

Ordering information

AX2090-NF0x | Mains filter

AX2090-NF05-0042

mains filter for Servo Drive AX2040, 42 A, without UL approval

AX2090-NF06-0075

mains filter for Servo Drive AX2070, 75 A, without UL approval

AX2090-NF06-0130

mains filter for Servo Drive AX2040/AX2070, 130 A, without UL approval

Drive Technology

Mains filter for Servo Drive AX2000

I/O interface card for AX2000 Ordering information

AX2090-IO01 | I/O interface card

AX2090-IO01

I/O interface card (14 inputs, 8 outputs) to start motion tasks

Note: in the case of using the I/O-interface card the installation of a fieldbus interface is not possible.

Software for Servo Drive AX2000/AX2500 Ordering information

AX2090-S003 | Software

AX2090-S003

operator software for AX2000/AX2500, online documentation

We reserve the right to make technical changes.

BECKHOFF New Automation Technology

1105


Motor Series AM2000, AM3000, AM3500, AL2000, AL3800, AS1000

Drive Technology

Synchronous Servomotors, Linear Servomotors, Stepper Motors

1106


We reserve the right to make technical changes.

ing from this, motors from the AM3500 series are used. The servomotors AM2000 have angled connectors for the power supply and the feedback signals. The AM3000 and AM3500 features continuously rotatable connectors. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory. Type AG2xxx planetary gear units are offered as accessories for the AM2xxx and AM3xxx servomotors. Compact power packages: Linear Servomotors AL2xxx, AL3xxx The AL2000, AL2400 and AL2800 Linear Servomotors complement the AM2000 servomotors and can be used wherever rotary design reaches mechanical limits during installation, or where special drive characteristics, in terms of dynamics, synchronism or acceleration, are required. Linear Servomotors are easy to set up and are not subject to mechanical wear. Several motors can be used simultaneously on the same path, which offers a distinct advantage for designers. Moreover, there are virtually no limits on travel options. With their high acceleration characteristics, Linear Servomotors can achieve positioning velocities of up to 10 m/s – with a high force constant and a very good force/weight ratio. All three series of motors have the same pole spacing. This has the advantage that the procedure for adjusting the drive amplifiers and the adaptation to a linear encoder or the MES system is always the same, which saves time during commissioning. In principle, it is possible to operate several primary sections on one magnetic track. This significantly reduces the installation and component costs and opens up application options that would not normally be considered for linear motors. In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefits of ironless linear motors are particularly significant in semiconductor and plasma/LCD panel production, where highly synchronous operation and positioning quality are required.

Scaleless feedback system for AL2xxx Linear Servomotors The operation of linear motors requires a feedback system for the commutation and for monitoring of the speed and position. Normally, this measuring system consists of a reader head and a scale, mounted parallel to the travel path. The additional expenditure for the complete system increases with the length of the travel path. For this reason, Beckhoff has developed a measuring system that monitors the magnetic field of the permanent magnets of the magnetic plate and provides the AX2000/AX2500 series Servo Drive with incremental transducer signals for commutation, speed and position control. The measuring system provides one sinusoidal oscillation per logical motor revolution. A logical motor revolution corresponds to the distance between two homopolar magnets, i.e. for example between two north poles. With 24 mm, this distance is very short for the AL2xxx series linear motors, resulting in very high resolution. This leads to particularly synchronous operation and low running noise. A maximum resolution of 24 µm is adequate for simple positioning tasks. The achievable precision ranges between ±0.1 mm and largely depends on the mechanical precision and position of the travel path magnets. The influence of temperature fluctuations and external interference fields is compensated. Stepper Motors AS1000 The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capacity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications. Drive Technology

Highly dynamic, brushless Synchronous Servomotors AM2000, AM3000, AM3500 The Synchronous Servomotors are brushless, three-phase motors meeting DIN 42950 and have permanent magnets in the rotor. This high quality neodymium magnetic material makes a significant contribution to the motors’ exceptional dynamic properties. A three-phase winding is housed in the stator, and is electrically powered by the Servo Drive. The motor commutation is implemented electronically in the Servo Drive. Temperature sensors in the stator windings and corresponding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sine-wave currents to the motors. Power transmission is implemented in accordance with DIN 748 via the cylindrical shaft end with a retaining thread, optional with a feather key groove. The motors accord with insulation material class F according to DIN 57530, and are manufactured to balance quality N according to DIN ISO 2373. The protection class of the motors is IP 65/64. This can be raised to IP 65/65 if a shaft sealing ring is employed. The low-inertia servomotors from the Beckhoff AM3000 series, which are based on new material and manufacturing technologies, are predominantly used in highly dynamic motion applications. The aim of most motor development efforts is to generate more torque with a design that is as compact as possible. The challenge is that loads to be moved do not decrease accordingly – on the contrary, with each machine generation, the trend is toward ever higher loads. The aggravation of the inertia ratio between load and motor has a negative impact on control quality – in extreme cases, the mechanical system can become unstable. The inertia ratio can be optimised through suitable gearing. However, this reduces the maximum possible speed, which means that in many applications, the required velocity can no longer be reached so a larger motor and controller have to be used. In order to avoid the costs result-

1107

BECKHOFF New Automation Technology


AM3000

Drive Technology

AM30xx | Synchronous Servomotors

1108

Pole-wound motor series For the AM3000 servomotors, the stator is not wound outside the housing but inside through a needle winder. With conventional technology, the winding is pressed into the grooved laminated core. This only achieves a copper filling ratio (which determines the maximum torque) of approx. 40 %. Furthermore, the insulation layer has to be significantly thicker in order to protect the wire from mechanical stress and prevent damage. With pole winding, the copper wire is in close contact with the iron core. The wire insulation can be much thinner, since no pressing of the winding head is required. These measures lead to a significant increase in the proportion of “active“ copper, which determines the torque value, so that the performance of the AM3000 series is approx. 25–35 % higher. An additional benefit is that the motors are significantly shorter than conventional models.

Sealed winding The AM3000 servomotors are characterised by an extremely low moment of inertia, robust design and high overload capacity. The winding is sealed in order to eliminate air between the individual wires, since the thermal resistance of air is higher than that of epoxy resin. This further increases mechanical resilience, e.g. in case of vibrations. Single-piece motor housing Servomotors dissipate a large proportion of the heat generated via the mounting flange. It is therefore important to keep the heat transfer resistance as small as possible. For this reason, the housings of the AM3000 motor series are made from a single piece, since material transitions increase the thermal resistance and have a negative influence on the stability of the motor. The AM3000 Synchronous Servomotors are available with seven different flange sizes. For each size, once the flange size

BECKHOFF New Automation Technology

has been defined, there is scope for variation in the length. The motors are offered with torques between 0.18 and 53 Nm and with a wide range of nominal speeds, so that for each application and gear ratio the motor with the optimum dimensions can be selected.

– –

protection class IP 65, shaft bush IP 54 UL/CSA

Option – planetary gear units in different variants

Features – Rotable plug connectors: The plug connectors for power and feedback are freely rotatable, making wiring of the whole machine easier. – pressed bearings: preventing axial motion of the shaft – tight tolerances: resulting in a highly symmetric structure inside the motor reducing cogging to an absolute minimum – feedback option (similar to the AM2000 series): resolver, single-turn and multi-turn absolute encoders – The motors are available with smooth shaft or with groove and feather key.

We reserve the right to make technical changes.


AM3000

AM30uv-wxyz-000a

Stand-

Stand-

Rated speed at rated supply voltage

Rotor moment of inertia

Weight

Weight

still

still

230 V AC

(without

(with

(without

(with

torque

current

brake)

brake)

brake)

brake)

AM3011-wB00-000a

0.18 Nm

1.16 A

8000 min-1

0.017 kg cm²

0.35 kg

AM3012-wC00-000a

0.31 Nm

1.51 A

8000 min-1

0.031 kg cm²

0.49 kg

AM3013-wC00-000a

0.41 Nm

1.48 A

8000 min-1

0.045 kg cm²

0.63 kg

AM3021-wCyz-000a

0.48 Nm

1.58 A

8000 min-1

0.107 kg cm²

0.118 kg cm²

0.82 kg

1.09 kg

AM3022-wCyz-000a

0.84 Nm

1.39 A

3500 min-1

8000 min-1

8000 min-1

0.161 kg cm²

0.172 kg cm²

1.10 kg

1.37 kg

-1

-1

7000 min-1

0.216 kg cm²

0.227 kg cm²

1.38 kg

1.65 kg

400 V AC

480 V AC

AM3023-wCyz-000a

1.13 Nm

1.41 A

2500 min

5500 min

AM3023-wDyz-000a

1.16 Nm

2.19 A

5000 min-1

8000 min-1

8000 min-1

0.216 kg cm²

0.227 kg cm²

1.38 kg

1.65 kg

AM3024-wCyz-000a

1.38 Nm

1.42 A

2000 min-1

4500 min-1

5500 min-1

0.270 kg cm²

0.281 kg cm²

1.66 kg

1.93 kg

AM3024-wDyz-000a

1.41 Nm

2.21 A

4000 min-1

8000 min-1

8000 min-1

0.270 kg cm²

0.281 kg cm²

1.66 kg

1.93 kg

AM3031-wCyz-0000

1.15 Nm

1.37 A

2500 min-1

5000 min-1

6000 min-1

0.330 kg cm²

0.341 kg cm²

1.55 kg

1.90 kg

AM3031-wEyz-0000

1.20 Nm

2.99 A

6000 min-1

0.330 kg cm²

0.341 kg cm²

1.55 kg

1.90 kg

AM3032-wCyz-0000

2.00 Nm

1.44 A

1500 min-1

3000 min-1

3500 min-1

0.590 kg cm²

0.601 kg cm²

2.23 kg

2.58 kg

-1

-1

6000 min-1

0.590 kg cm²

0.601 kg cm²

2.23 kg

2.58 kg

AM3032-wDyz-0000

2.04 Nm

2.23 A

2500 min

5500 min

AM3033-wCyz-0000

2.71 Nm

1.47 A

1000 min-1

2000 min-1

2500 min-1

0.850 kg cm²

0.861 kg cm²

2.90 kg

3.25 kg

AM3033-wEyz-0000

2.79 Nm

2.58 A

2000 min-1

4500 min-1

5000 min-1

0.850 kg cm²

0.861 kg cm²

2.90 kg

3.25 kg

AM3041-wCyz-0000

1.95 Nm

1.46 A

1200 min-1

3000 min-1

3500 min-1

0.810 kg cm²

0.878 kg cm²

2.44 kg

3.07 kg

AM3041-wEyz-0000

2.02 Nm

2.85 A

3000 min-1

6000 min-1

6000 min-1

0.810 kg cm²

0.878 kg cm²

2.44 kg

3.07 kg

AM3041-wHyz-0000

2.06 Nm

5.60 A

6000 min-1

6000 min-1

6000 min-1

0.810 kg cm²

0.878 kg cm²

2.44 kg

3.07 kg

AM3042-wEyz-0000

3.42 Nm

2.74 A

1800 min-1

3500 min-1

4000 min-1

1.450 kg cm²

1.518 kg cm²

3.39 kg

4.02 kg

AM3042-wGyz-0000

3.53 Nm

4.80 A

3500 min-1

6000 min-1

6000 min-1

1.450 kg cm²

1.518 kg cm²

3.39 kg

4.02 kg

AM3043-wEyz-0000

4.70 Nm

2.76 A

1500 min-1

2500 min-1

3000 min-1

2.090 kg cm²

2.158 kg cm²

4.35 kg

4.98 kg

AM3043-wGyz-0000

4.80 Nm

4.87 A

2500 min-1

5000 min-1

6000 min-1

2.090 kg cm²

2.158 kg cm²

4.35 kg

4.98 kg

AM3043-wHyz-0000

4.82 Nm

5.40 A

3000 min-1

6000 min-1

2.090 kg cm²

2.158 kg cm²

4.35 kg

4.98 kg

AM3044-wEyz-0000

5.76 Nm

2.90 A

1200 min-1

2000 min-1

2500 min-1

2.730 kg cm²

2.798 kg cm²

5.30 kg

5.93 kg

-1

-1

5000 min-1

2.730 kg cm²

2.798 kg cm²

5.30 kg

5.93 kg

2.798 kg cm²

5.30 kg

5.93 kg

AM3044-wGyz-0000

5.88 Nm

5.00 A

2000 min

4000 min

AM3044-wHyz-0000

5.89 Nm

5.60 A

2500 min-1

5000 min-1

6000 min-1

2.730 kg cm²

AM3044-wJyz-0000

6.00 Nm

8.80 A

4000 min-1

6000 min-1

6000 min-1

2.730 kg cm²

2.798 kg cm²

5.30 kg

5.93 kg

-1

-1

3000 min-1

3.420 kg cm²

3.593 kg cm²

4.20 kg

5.30 kg

4.70 Nm

2.75 A

1200 min

2500 min

AM3051-wGyz-0000

4.75 Nm

4.84 A

2500 min-1

5000 min-1

6000 min-1

3.420 kg cm²

3.593 kg cm²

4.20 kg

5.30 kg

-1

-1

6000 min-1

3.420 kg cm²

3.593 kg cm²

4.20 kg

5.30 kg

AM3051-wHyz-0000

4.79 Nm

6.00 A

3000 min

6000 min

AM3052-wGyz-0000

8.43 Nm

4.72 A

1500 min-1

2500 min-1

3000 min-1

6.220 kg cm²

6.393 kg cm²

5.80 kg

6.90 kg

AM3052-wHyz-0000

8.48 Nm

5.90 A

1800 min-1

3500 min-1

4000 min-1

6.220 kg cm²

6.393 kg cm²

5.80 kg

6.90 kg

AM3052-wKyz-0000

8.60 Nm

9.30 A

3000 min-1

5500 min-1

6000 min-1

6.220 kg cm²

6.393 kg cm²

5.80 kg

6.90 kg

AM3053-wGyz-0000

11.37 Nm

4.77 A

1000 min-1

2000 min-1

2400 min-1

9.120 kg cm²

9.293 kg cm²

7.40 kg

8.50 kg

AM3053-wHyz-0000

11.51 Nm

6.60 A

3000 min-1

3500 min-1

9.120 kg cm²

9.293 kg cm²

7.40 kg

8.50 kg

AM3053-wKyz-0000

11.60 Nm

9.40 A

2000 min-1

4000 min-1

4500 min-1

9.120 kg cm²

9.293 kg cm²

7.40 kg

8.50 kg

AM3054-wHyz-0000

14.90 Nm

5.50 A

1000 min-1

1800 min-1

2000 min-1

11.92 kg cm²

12.093 kg cm²

9.00 kg

10.1 kg

AM3054-wKyz-0000

14.40 Nm

9.70 A

1800 min-1

3500 min-1

4000 min-1

11.92 kg cm²

12.093 kg cm²

9.00 kg

10.1 kg

AM3062-wHyz-0000

11.90 Nm

5.40 A

1000 min-1

2000 min-1

2400 min-1

16.90 kg cm²

17.51 kg cm²

8.90 kg

10.9 kg

AM3062-wKyz-0000

12.20 Nm

9.60 A

2000 min-1

3500 min-1

4500 min-1

16.90 kg cm²

17.51 kg cm²

8.90 kg

10.9 kg

AM3062-wMyz-0000

12.20 Nm

13.40 A

3000 min-1

6000 min-1

6000 min-1

16.90 kg cm²

17.51 kg cm²

8.90 kg

10.9 kg

AM3063-wKyz-0000

16.80 Nm

9.90 A

1500 min-1

3000 min-1

3500 min-1

24.20 kg cm²

24.81 kg cm²

11.1 kg

13.1 kg

AM3063-wMyz-0000

17.00 Nm

13.80 A

2000 min-1

4000 min-1

4500 min-1

24.20 kg cm²

24.81 kg cm²

11.1 kg

13.1 kg

Drive Technology

AM3051-wEyz-0000

AM3063-wNyz-0000

17.00 Nm

17.40 A

3000 min-1

5000 min-1

6000 min-1

24.20 kg cm²

24.81 kg cm²

11.1 kg

13.1 kg

1109

AM3064-wHyz-0000

16.60 Nm

5.60 A

1500 min-1

1800 min-1

31.60 kg cm²

32.21 kg cm²

13.3 kg

15.3 kg

AM3064-wKyz-0000

20.80 Nm

9.20 A

1200 min-1

2000 min-1

2500 min-1

31.60 kg cm²

32.21 kg cm²

13.3 kg

15.3 kg

AM3064-wLyz-0000

21.00 Nm

12.80 A

1500 min-1

3000 min-1

3500 min-1

31.60 kg cm²

32.21 kg cm²

13.3 kg

15.3 kg

AM3064-wPyz-0000

20.40 Nm

18.60 A

2500 min-1

4500 min-1

5500 min-1

31.60 kg cm²

32.21 kg cm²

13.3 kg

15.3 kg

AM3065-wKyz-0000

24.80 Nm

9.80 A

1000 min-1

2000 min-1

2200 min-1

40.00 kg cm²

40.61 kg cm²

15.4 kg

17.4 kg

AM3065-wMyz-0000

25.00 Nm

13.60 A

1500 min-1

2500 min-1

3000 min-1

40.00 kg cm²

40.61 kg cm²

15.4 kg

17.4 kg

AM3065-wNyz-0000

24.30 Nm

17.80 A

2000 min-1

3500 min-1

4000 min-1

40.00 kg cm²

40.61 kg cm²

15.4 kg

17.4 kg

The table is continued on the next page.

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AM3000

AM30uv-wxyz-000a

Stand-

Stand-

Rated speed at rated supply voltage

Rotor moment of inertia

Weight

Weight

still

still

230 V AC

(without

(with

(without

(with

torque

current

brake)

brake)

brake)

brake)

AM3072-wKyz-0000

29.70 Nm

9.30 A

1500 min-1

1800 min-1

64.50 kg cm²

66.14 kg cm²

19.7 kg

21.8 kg

AM3072-wMyz-0000

30.00 Nm

13.00 A

2000 min-1

2500 min-1

64.50 kg cm²

66.14 kg cm²

19.7 kg

21.8 kg

AM3072-wPyz-0000

29.40 Nm

18.70 A

1800 min-1

3000 min-1

3500 min-1

-1

400 V AC

480 V AC

64.50 kg cm²

66.14 kg cm²

19.7 kg

21.8 kg

AM3072-wQyz-0000

29.70 Nm

20.90 A

3500 min

4000 min-1

64.50 kg cm²

66.14 kg cm²

19.7 kg

21.8 kg

AM3073-wMyz-0000

42.00 Nm

13.60 A

1500 min-1

1800 min-1

92.10 kg cm²

93.74 kg cm²

26.7 kg

28.8 kg

AM3073-wPyz-0000

41.60 Nm

19.50 A

1300 min-1

2400 min-1

2800 min-1

92.10 kg cm²

93.74 kg cm²

26.7 kg

28.8 kg

AM3073-wQyz-0000

41.60 Nm

24.60 A

3000 min-1

3500 min-1

92.10 kg cm²

93.74 kg cm²

26.7 kg

28.8 kg

AM3074-wLyz-0000

53.00 Nm

12.90 A

1200 min-1

1400 min-1

119.7 kg cm²

121.34 kg cm²

33.6 kg

35.7 kg

AM3074-wPyz-0000

52.50 Nm

18.50 A

1800 min-1

2000 min-1

119.7 kg cm²

121.34 kg cm²

33.6 kg

35.7 kg

AM3074-wQyz-0000

51.90 Nm

26.20 A

2500 min-1

3000 min-1

119.7 kg cm²

121.34 kg cm²

33.0 kg

35.7 kg

AM3082-wTyz-0006

80.00 Nm

50.00 A

2500 min-1

2800 min-1

173.0 kg cm²

175.00 kg cm²

55.0 kg

65.0 kg

AM3083-wTyz-0006

110.0 Nm

72.00 A

2200 min-1

2500 min-1

343.0 kg cm²

345.00 kg cm²

71.3 kg

81.3 kg

AM3084-wTyz-0006

150.0 Nm

90.00 A

2000 min-1

2200 min-1

511.0 kg cm²

513.00 kg cm²

89.3 kg

99.3 kg

Further information www.beckhoff.com/AM30xx u: flange code v: motor length Option w = 0:

smooth shaft (preferred type)

w = 1:

shaft with groove and feather key according to DIN 6885

w = 2:

shaft with IP 65 sealing ring and smooth shaft

w = 3:

shaft with IP 65 sealing ring and shaft with groove and feather key

Option x = winding code A…T Option y = 0: y = 1:

resolver, 2-pole single-turn absolute encoder, Heidenhain EnDAT absolute position within one revolution, electronic identification plate AM302x…AM304x: 512 sine periods per revolution AM305x…AM308x: 2,048 sine periods per revolution

y = 2:

multi-turn absolute encoder, Heidenhain EnDAT absolute position within 4,096 revolutions, electronic identification plate AM302x…AM304x: 512 sine periods per revolution AM305x…AM308x: 2,048 sine periods per revolution

y = 3:

single-turn absolute encoder, Hengstler BiSS absolute position within one revolution, electronic identification plate AM302x…AM308x: 2,048 sine periods per revolution

y = 4:

multi-turn absolute encoder, Hengstler BiSS absolute position within 4,096 revolutions, electronic identification plate

Drive Technology

AM302x…AM308x: 2,048 sine periods per revolution Option z = 0: z = 1: Option a = 0:

1110

without holding brake with holding brake for AM302x…AM308x connection boxes for motor and feedback cable (only for AM302x/AM303x/AM304x/AM305x/AM306x/AM307x)

a = 1:

connection cable 0.5 m (only for AM301x/AM302x)

a = 5:

yTec plug (only for AM301x)

a = 6:

motor connection via terminal box (only for AM308x)

Special flange, special shaft and other accessories on request With the exception of the shaft seal, the options cannot be installed in the field. Options such as shaft seal, holding brake, EnDAT or BiSS can lead to a reduction of the nominal rating.

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AM3000

Dimensions

a b

k

d

Dimensions

a

r

b

d

k (resolver)

k (resolver)

k (encoder)

k (encoder)

(without

(with brake)

(without

(with brake)

r

brake)

AM3011

30 mm

8 mm

25 mm

69.6 mm

46 mm

40 mm

AM3012

30 mm

8 mm

25 mm

88.6 mm

46 mm

40 mm

AM3013

30 mm

8 mm

25 mm

107.6 mm

46 mm

40 mm

AM3021

40 mm

9 mm

20 mm

95.4 mm

129.5 mm

95.4 mm

129.5 mm

63 mm

58 mm

AM3022

40 mm

9 mm

20 mm

114.4 mm

148.5 mm

114.4 mm

148.5 mm

63 mm

58 mm

AM3023

40 mm

9 mm

20 mm

133.4 mm

167.5 mm

133.4 mm

167.5 mm

63 mm

58 mm

AM3024

40 mm

9 mm

20 mm

152.4 mm

186.5 mm

152.4 mm

186.5 mm

63 mm

58 mm

AM3031

60 mm

14 mm

30 mm

109.8 mm

141.3 mm

109.8 mm

141.3 mm

75 mm

70 mm

AM3032

60 mm

14 mm

30 mm

140.8 mm

172.3 mm

140.8 mm

172.3 mm

75 mm

70 mm

AM3033

60 mm

14 mm

30 mm

171.8 mm

203.3 mm

171.8 mm

203.3 mm

75 mm

70 mm

AM3041

80 mm

19 mm

40 mm

118.8 mm

152.3 mm

118.8 mm

152.3 mm

100 mm

84 mm

AM3042

80 mm

19 mm

40 mm

147.8 mm

181.3 mm

147.8 mm

181.3 mm

100 mm

84 mm

AM3043

80 mm

19 mm

40 mm

176.8 mm

210.3 mm

176.8 mm

210.3 mm

100 mm

84 mm

AM3044

80 mm

19 mm

40 mm

205.8 mm

239.3 mm

205.8 mm

239.3 mm

100 mm

84 mm

AM3051

110 mm

24 mm

50 mm

127.5 mm

172.5 mm

146.0 mm

189.0 mm

130 mm

108 mm

AM3052

110 mm

24 mm

50 mm

158.5 mm

203.5 mm

177.0 mm

220.0 mm

130 mm

108 mm

AM3053

110 mm

24 mm

50 mm

189.5 mm

234.5 mm

208.0 mm

251.0 mm

130 mm

108 mm

AM3054

110 mm

24 mm

50 mm

220.5 mm

265.5 mm

239.0 mm

282.0 mm

130 mm

108 mm

AM3062

130 mm

32 mm

58 mm

153.7 mm

200.7 mm

172.2 mm

219.7 mm

165 mm

138 mm

AM3063

130 mm

32 mm

58 mm

178.7 mm

225.7 mm

197.2 mm

244.7 mm

165 mm

138 mm

AM3064

130 mm

32 mm

58 mm

203.7 mm

250.7 mm

222.2 mm

269.7 mm

165 mm

138 mm

Drive Technology

brake)

l

AM3065

130 mm

32 mm

58 mm

228.7 mm

275.7 mm

247.2 mm

294.7 mm

165 mm

138 mm

1111

AM3072

180 mm

38 mm

80 mm

192.5 mm

234.5 mm

201.7 mm

253.7 mm

215 mm

188 mm

AM3073

180 mm

38 mm

80 mm

226.5 mm

268.5 mm

235.7 mm

287.3 mm

215 mm

188 mm

AM3074

180 mm

38 mm

80 mm

260.5 mm

302.5 mm

269.7 mm

321.3 mm

215 mm

188 mm

AM3082

250 mm

48 mm

110 mm

263.4 mm

329.4 mm

263.4 mm

329.4 mm

300 mm

260 mm

AM3083

250 mm

48 mm

110 mm

343.9 mm

410.0 mm

343.9 mm

410.0 mm

300 mm

260 mm

AM3084

250 mm

48 mm

110 mm

424.4 mm

490.4 mm

424.4 mm

490.4 mm

300 mm

260 mm

Technical drawings at www.beckhoff.com/DriveTechnology Accessories see page

1129

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AM3500

Drive Technology

AM35xx | Synchronous Servomotors

1112

New motor technologies enable more and more dynamic motors with lower inertia. The aim of most motor development efforts is to generate more torque with a design that should be as compact as possible. The challenge is that loads to be moved do not reduce proportionally – on the contrary, with each machine generation the trend is towards higher loads. Motor design initially involves calculation of the torque, which means that the mass inertia ratio has to be determined. The mass inertia ratio can be calculated from the quotient of reduced load moment of inertia and rotor moment of inertia of the motor. For highly dynamic applications this ratio should not exceed 5:1; for ratios exceeding 10:1 the motor design should be reconsidered. The CYMEX design software makes calculation of the external inertia particularly easy. The mass inertia ratio is automatically considered as soon as a motor is selected.

For improving the inertia ratio, it may be advisable to introduce gearing or to increase the gear ratio for existing gearing, since the reduction in load moment of inertia is proportional to the square of the gear ratio. However, the resulting lower speed/ velocity is often unsuitable, leaving selection of a larger motor as the only solution. Beckhoff presents the new AM3500 motor series in order to avoid the associated higher costs for the motor and servo controller. These motors are particularly suitable for highly dynamic applications with high loads. In conjunction with higher rotor inertia, they offer the same benefits as the AM3xxx motor series in the form of the pole-wound stator winding, which significantly reduces the overall size. The flanges, connectors and shafts of the new range are compatible with the tried and tested AM3000 motors. The new models are available with flange sizes 3 to 6 and torques between 1.9–15 Nm.

BECKHOFF New Automation Technology

The rated speed range is 3,000–6,000 rpm. Resolvers or absolute encoders (single or multi-turn) are available as feedback system. The standard protection class is IP 64; IP 65 is available as an option. Features – high overload capacity – maximum power density through stator pole winding – increased moment of inertia for highly dynamic applications at higher loads – compact design – very low torque ripple – flexible feedback systems such as resolver or absolute encoder – rotatable plug connectors facilitate assembly – simple commissioning through predefined default values or electronic identification plate – protection class IP 64, optionally IP 65

We reserve the right to make technical changes.


AM3500

Dimensions

a

b

d

Dimensions

r

k

a

b

d

k (resolver)

k (resolver)

k (encoder)

k (encoder)

(without brake) (with brake)

(without brake) (with brake)

l

r

AM3541

80 mm

19 mm

40 mm

159 mm

181 mm

189 mm

211 mm

100 mm

84 mm

AM3542

80 mm

19 mm

40 mm

195 mm

233 mm

225 mm

263 mm

100 mm

84 mm

AM3543

80 mm

19 mm

40 mm

231 mm

309 mm

261 mm

339 mm

100 mm

84 mm

AM3551

110 mm

24 mm

50 mm

172 mm

223 mm

202 mm

253 mm

130 mm

108 mm

AM3552

110 mm

24 mm

50 mm

202 mm

262 mm

232 mm

292 mm

130 mm

108 mm

AM3553

110 mm

24 mm

50 mm

232 mm

292 mm

262 mm

322 mm

130 mm

108 mm

AM3562

130 mm

32 mm

58 mm

223 mm

262 mm

233 mm

272 mm

165 mm

138 mm

AM3563

130 mm

32 mm

58 mm

251 mm

304 mm

261 mm

314 mm

165 mm

138 mm

AM35uv-wxyz

Standstill torque

Standstill current

Rated torque

Rated current

Rotor moment

Rotor moment

of inertia

of inertia

(without brake)

(with brake)

AM3541-w0yz

1.9 Nm

1.7 A

1.6 Nm

1.5 A

2.0 kg cm2

2.2 kg cm2

AM3541-w1yz

1.9 Nm

2.8 A

1.2 Nm

1.9 A

2.0 kg cm2

2.2 kg cm2

2.3 A

2

4.2 kg cm2

2

4.2 kg cm2

2

8.2 kg cm2

AM3542-w0yz AM3542-w1yz AM3543-w0yz AM3543-w1yz AM3551-w0yz AM3551-w1yz AM3552-w0yz AM3553-w0yz AM3562-w0yz AM3563-w0yz

3.3 Nm 3.3 Nm 6.1 Nm 6.1 Nm 4.1 Nm 4.1 Nm 6.3 Nm 8.6 Nm 11.6 Nm 14.9 Nm

2.4 A 4.5 A 3.0 A 5.2 A 3.4 A 6.1 A 4.8 A 6.4 A 10.3 A 12.5 A

2.9 Nm 2.1 Nm 3.0 Nm 1.9 Nm 3.2 Nm 1.7 Nm 4.6 Nm 6.1 Nm 8.4 Nm 10.9 Nm

4.0 kg cm

3.1 A

4.0 kg cm

2.3 A

8.0 kg cm

2

2.7 A

8.2 kg cm2

8.0 kg cm

2.8 A

2

15.6 kg cm2

2

15.6 kg cm2

2

19.6 kg cm2

2

20.6 kg cm2

2

42.0 kg cm2

2

62.0 kg cm2

15.0 kg cm

2.9 A

15.0 kg cm

3.6 A

19.0 kg cm

4.8 A

20.0 kg cm

7.9 A

40.0 kg cm

9.6 A

60.0 kg cm

Flange- and shaft-compatible with the corresponding size of the AM3000 series Drive Technology

Further information www.beckhoff.com/AM35xx u: flange code,v: motor length Option w = 0: w = 1: Option x = 0: x = 1: Option y = 0:

smooth shaft shaft with groove and feather key according to DIN 6885 rated speed 3,000 min-1

1113

rated speed 6,000 min-1 (only till AM3551) resolver, 2-pole

y = 3:

single-turn absolute encoder, Hengstler BiSS, absolute position within one revolution,

y = 4:

multi-turn absolute encoder, Hengstler BiSS, absolute position within 4,096 revolutions,

electronic identification plate, 2,048 sine periods per revolution electronic identification plate, 2,048 sine periods per revolution Option z = 0: z = 1:

without holding brake with holding brake

Special flange, special shaft and other accessories on request

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AM2000

Drive Technology

AM2xxx | Synchronous Servomotors The AM2000 series of brushless Synchronous Servomotors are of outstanding quality; they are highly dynamic, the rotors have low moments of inertia, they have excellent rotational characteristics and impressive overload capacity. The Synchronous Servomotors, in connection with digital Servo Drives from the AX2000/AX2500 series, are excellently suited for positioning tasks that make high demands on dynamics and stability. The servomotor rotors are fitted with neodymium permanent magnets. This magnetic material is an important factor in making it possible to drive these motors in a highly dynamic fashion. The motors are fitted with two-pole hollow shaft resolvers and as an option may be obtained with a holding brake. Temperature sensors in the stator windings and cor-

responding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sinewave currents to the motors. The motors have angled connectors for the power supply and the feedback signals. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory. The motors are optionally available with an integrated stop brake. This holding brake (24 V DC) locks the rotor when power is removed. When the brake is released, the rotor can turn without residual torque. Operation is free from backlash. The stop brake can be driven directly by the Servo Drive.

Features – high dynamic performance caused by neodymium magnets – flange dimensions meet IEC standard, fit j6, accuracy according to DIN 42955, tolerance class R – vibration class N according to DIN ISO 2373 – insulation material class F according to DIN 57530 – style IM B5 according to DIN 42950 – shaft end without keyway to DIN 748 – protection class IP 65 – shaft bush in IP 64, optionally with shaft sealing ring in IP 65 – nominal mains voltage 400/460 V – long service life through brushless technology – integrated resolver – optional single-turn or multi-turn absolute encoder

1114

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AM2000

AM2000-wxyz

Standstill

Standstill

Rated speed at rated supply voltage

Rotor moment

torque

current

230 V AC

400/480 V AC

of inertia

Weight

AM217S-0000

0.1 Nm

0.6 A

6000 min-1

0.06 kg cm²

0.7 kg

AM217M-0000

0.2 Nm

0.93 A

6000 min-1

0.12 kg cm²

0.8 kg

AM217S-2000

0.1 Nm

0.6 A

6000 min-1

0.06 kg cm²

0.7 kg

AM217M-2000

0.2 Nm

0.93 A

6000 min-1

0.12 kg cm²

0.8 kg

AM227M-wxy0

0.32 Nm

0.8 A

4000 min-1

0.08 kg cm²

1.1 kg

AM227M-wxy1

0.32 Nm

0.8 A

4000 min-1

0.15 kg cm²

1.4 kg

AM227L-wxy0

0.8 Nm

0.82 A

4500 min-1

0.14 kg cm²

1.5 kg

AM227L-wxy1

0.8 Nm

0.82 A

4500 min-1

0.21 kg cm²

1.8 kg

AM237S-wxy0

0.5 Nm

1A

6000 min-1

0.45 kg cm²

1.9 kg

AM237S-wxy1

0.5 Nm

1A

6000 min-1

0.83 kg cm²

2.3 kg

AM237M-wxy0

1 Nm

1.6 A

6000 min-1

0.7 kg cm²

2.3 kg

AM237M-wxy1

1 Nm

1.6 A

6000 min-1

1.08 kg cm²

2.7 kg

AM237L-wxy0

1.5 Nm

1.6 A

4000 min-1

1 kg cm²

2.9 kg

AM237L-wxy1

1.5 Nm

1.6 A

4000 min-1

1.38 kg cm²

3.3 kg

AM247M-wxy0

2.5 Nm

1.78 A

3000 min-1

1.4 kg cm²

3.3 kg

AM247M-wxy1

2.5 Nm

1.78 A

3000 min-1

1.78 kg cm²

3.7 kg

AM247L-wxy0

3 Nm

2.3 A

3000 min-1

1.6 kg cm²

3.5 kg

AM247L-wxy1

3 Nm

2.3 A

3000 min-1

1.98 kg cm²

3.9 kg

AM257K-wxy0

2.6 Nm

1.9 A

3000 min-1

2.1 kg cm²

4.5 kg

AM257K-wxy1

2.6 Nm

1.9 A

3000 min-1

3.16 kg cm²

5.25 kg

AM257S-wxy0

4.6 Nm

2.8 A

3000 min-1

3.1 kg cm²

5.7 kg

AM257S-wxy1

4.6 Nm

2.8 A

3000 min-1

4.16 kg cm²

6.3 kg

AM257M-wxy0

8 Nm

4.3 A

3000 min-1

4.5 kg cm²

7.6 kg

AM257M-wxy1

8 Nm

4.3 A

3000 min-1

5.56 kg cm²

8.2 kg

AM257L-wxy0

9.5 Nm

6.1 A

3000 min-1

6.5 kg cm²

8.7 kg

AM257L-wxy1

9.5 Nm

6.1 A

3000 min-1

7.56 kg cm²

9.45 kg

AM277K-wxy0

11 Nm

6A

3000 min-1

12 kg cm²

9.8 kg

AM277K-wxy1

11 Nm

6A

3000 min-1

15.6 kg cm²

11.3 kg

AM277S-wxy0

17 Nm

10 A

3000 min-1

18 kg cm²

14 kg

AM277S-wxy1

17 Nm

10 A

3000 min-1

21.6 kg cm²

15.5 kg

AM277M-wxy0

22 Nm

13.7 A

3000 min-1

13.1 kg cm²

17 kg

AM277M-wxy1

22 Nm

13.7 A

3000 min-1

16.7 kg cm²

18.5 kg

AM297K-wxy0

26 Nm

16 A

3000 min-1

82 kg cm²

28 kg

AM297K-wxy1

26 Nm

16 A

3000 min-1

91.5 kg cm²

31.3 kg

AM297S-wxy0

32 Nm

20 A

3000 min-1

104 kg cm²

32.5 kg

AM297S-wxy1

32 Nm

20 A

3000 min-1

113.5 kg cm²

35.8 kg

AM297M-wxy0

40 Nm

23.4 A

3000 min-1

139.4 kg cm²

40 kg

AM297M-wxy1

40 Nm

23.4 A

3000 min-1

148.9 kg cm²

43.3 kg

Further information www.beckhoff.com/AM2xxx w = 1: Option x = 0:

smooth shaft shaft with groove and feather key according to DIN 6885, w = 2: connection cable with plug standard winding

x = 1:

special winding

Option y = 0:

resolver, 2-pole

y = 1:

Drive Technology

Option w = 0:

single-turn absolute encoder, Heidenhain EnDAT absolute position within one revolution, electronic identification plate

1115

AM227x: 512 sine periods per revolution AM237x…AM297x: 2,048 sine periods per revolution y = 2:

multi-turn absolute encoder, Heidenhain EnDAT absolute position within 4,096 revolutions, electronic identification plate AM227x: 512 sine periods per revolution AM237x…AM297x: 2,048 sine periods per revolution

Option z = 0: z = 1:

without holding brake with holding brake

Special flange, special shaft and other accessories on request, accessories see page

We reserve the right to make technical changes.

1129

BECKHOFF New Automation Technology


AM2000

Dimensions

a b

k

d

Dimensions

a

r

b

d

k (without

k (with brake) l

r 37 mm

Drive Technology

brake)

1116

AM217S

25 mm

6 mm

16 mm

83 mm

–

32 mm

AM217M

25 mm

6 mm

16 mm

99 mm

–

32 mm

37 mm

AM227M

40 mm

9 mm

20 mm

122 mm

155 mm

63 mm

55 mm

AM227L

40 mm

9 mm

20 mm

152 mm

185 mm

63 mm

55 mm

AM237S

60 mm

11 mm

23 mm

116 mm

149 mm

90 mm

75 mm

AM237M

60 mm

11 mm

23 mm

134 mm

167 mm

90 mm

75 mm

AM237L

60 mm

11 mm

23 mm

152 mm

185 mm

90 mm

75 mm

AM247M

80 mm

14 mm

30 mm

169 mm

173 mm

100 mm

88 mm

AM247L

80 mm

14 mm

30 mm

188 mm

221 mm

100 mm

88 mm

AM257K

95 mm

19 mm

40 mm

155 mm

190 mm

115 mm

105 mm

AM257S

95 mm

19 mm

40 mm

185 mm

220 mm

115 mm

105 mm

AM257M

95 mm

19 mm

40 mm

230 mm

265 mm

115 mm

105 mm

AM257L

95 mm

19 mm

40 mm

285.5 mm

318 mm

115 mm

105 mm

AM277K

130 mm

24 mm

50 mm

216 mm

259 mm

165 mm

142 mm

AM277S

130 mm

24 mm

50 mm

271 mm

314 mm

165 mm

142 mm

AM277M

130 mm

24 mm

50 mm

305 mm

348 mm

165 mm

142 mm

AM297K

180 mm

32 mm

58 mm

240 mm

284 mm

215 mm

190 mm

AM297S

180 mm

32 mm

58 mm

263 mm

307 mm

215 mm

190 mm

AM297M

180 mm

32 mm

58 mm

298 mm

342 mm

215 mm

190 mm

k: for feedback resolver, technical drawings at www.beckhoff.com/DriveTechnology Accessories see page

1129

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AG2200

AG2200 | Planetary gear units for AM2000/AM3000/ AM3500 Synchronous Servomotors The compact, high-precision planetary gear units for the AM2000/AM3000/AM3500 Synchronous Servomotor range are used mainly in applications where large mass inertia has to be overcome, or where the inertia ratio between load and motor prevents dynamic motion. The inertia ratios, i.e. the required torques and motors can be calculated conveniently via the CYMEX calculation tool, which also offers an option for check-

Features – maximum economic efficiency – low price – absolutely maintenancefree, thanks to unique lubrication concept Rated torque

– – – – –

– – – –

Acceleration torque

short delivery time long service life (> 20,000 h) high efficiency (> 95 % at full load) maximum power density low running noise and smooth operation through maximum production quality suitable for cyclic or continuous operation flexible mounting position protection class IP 64 output shaft with feather key

– –

– – –

5 sizes 050…155 12 gear ratios i = 3, 4, 5, 7, 10 (single-stage), i = 15, 16, 25, 30, 50, 70, 100 (two-stage) acceleration torque between 11 and 450 Nm maximum speed up to 8,000 rpm low torsional backlash (≤ 8…15 arcmin)

Torsional backlash

Typ. combination

standard/reduced

with AM2000

Typ. combination with AM3xxx

AG2200-+LP050-M01-x-11y

max. 5 Nm

max. 11 Nm

≤ 12/10 arcmin

AM227x/AM237x

AM301x/AM302x

AG2200-+LP050-M02-x-11y

max. 5 Nm

max. 11 Nm

≤ 15/13 arcmin

AM227x/AM237x

AM301x/AM302x

AG2200-+LP070-M01-x-11y

max. 16 Nm

max. 32 Nm

≤ 12/8 arcmin

AM237x/AM247x

AM302x/AM303x/

AG2200-+LP070-M02-x-11y

max. 16 Nm

max. 32 Nm

≤ 15/10 arcmin

AM237x/AM247x

AM302x/AM303x/

AG2200-+LP090-M01-x-11y

max. 40 Nm

max. 80 Nm

≤ 12/8 arcmin

AM247x/AM257x

AM3x4x/AM3x5x

Drive Technology

Ordering information

ing whether the selected motor can be adapted to the gear unit. The planetary gear units are fitted to the respective motor in the factory and delivered as a complete motor/gear unit.

AG2200-+LP090-M02-x-11y

max. 40 Nm

max. 80 Nm

≤ 15/10 arcmin

AM247x/AM257x

AM3x4x/AM3x5x

1117

AG2200-+LP120-M01-x-11y

max. 100 Nm

max. 200 Nm

≤ 12/8 arcmin

AM257x/AM277x

AM3x5x/AM3x6x

AG2200-+LP120-M02-x-11y

max. 100 Nm

max. 200 Nm

≤ 15/10 arcmin

AM257x/AM277x

AM3x5x/AM3x6x

AG2200-+LP155-M01-x-11y

max. 190 Nm

max. 350 Nm

≤ 12/8 arcmin

AM277x/AM297x

AM3x6x/AM307x

AG2200-+LP155-M02-x-11y

max. 190 Nm

max. 350 Nm

≤ 15/10 arcmin

AM277x/AM297x

AM3x6x

AM3x4x AM3x4x

Further information www.beckhoff.com/AG2200 M01: single-stage x = gear ratio 3*, 4*, 5, 7* or 10 (*LP50/70/90/120 only) M02: two-stage

x = gear ratio 15*, 16*, 25, 30*, 50, 70* or 100 (*LP50/70/90/120 only) y = 0: reduced torsional backlash, y = 1: standard torsional backlash

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AL2000

Drive Technology

AL20xx | Linear Servomotors The 3-phase synchronous Linear Servomotors from the AL2000 range have both a coil unit and a magnet plate. The coil unit contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The AL2000 series consists of eight different motors, all having exactly the same width of 80 mm (incl. magnetic assembly). This means that all the motors can be operated using the same magnet plates. They can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable

for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be quickly connected to the connector box or the servo drive via plugged connections. This greatly reduces the difficulty of implementing the cabling and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. Features – speeds of 4 m/s or 10 m/s – accelerations up to 30 g – peak forces of 200 N to 2000 N

– –

– – –

no mechanical wear complete absence of backlash, giving stiff control response extremely precise positioning, high repeatability direct force, little latching force very low thermal resistance, allowing high capacity utilisation operation alternatively with or without water cooling possible protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables UL/CSA

Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm. Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

1118

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AL2000

Dimensions

b

la

h

lb Dimensions

b

la

h

AL2003

77 mm

98 mm

40 mm

AL2006

77 mm

146 mm

40 mm

AL2009

77 mm

195 mm

40 mm

AL2012

77 mm

244 mm

40 mm

AL2015

77 mm

290 mm

40 mm

AL2018

77 mm

336 mm

40 mm

AL2024

77 mm

468 mm

40 mm

AL2030

77 mm

562 mm

40 mm

Technical drawings at www.beckhoff.com/DriveTechnology Technical data

AL2003

AL2006

AL2009

AL2012

AL2015

AL2018

AL2024

AL2030

Winding type

S

N|S

N|S

N|S

N|S

N|S

N|S

N|S

Motor configuration

3-phase synchronous Linear Servomotors (400…480 V AC)

Peak force 3 sec. (FP)

225 N

450 N

675 N

900 N

1125 N

1350 N

1800 N

2250 N

Peak current (IP)

5A

6.5 | 13 A

8 | 15 A

13 | 26 A

13 | 33 A

20 | 41 A

26 | 52 A

20 | 50 A

Contin. force w. water cool.(Fcw)

105 N

210 N

315 N

420 N

525 N

630 N

840 N

1050 N

Contin. force w. air cooling (Fca)

75 N

150 N

225 N

300 N

375 N

450 N

600 N

750 N

Continuous current (Ic)

1.6 A

1.6 | 3.3 A

3.6 | 6.8 A

3.3 | 6.5 A

3.3 | 8.2 A

4.8 | 10 A

6.5 | 13 A

6.7 | 16.3 A

Continuous power loss (Pc)

80 W

155 W

226 N

310 W

370 W

453 W

620 W

740 W

Force constant (Kf)

46 N/A

93 | 46 N/A

87 | 46 N/A

93 | 46 N /A

112 | 46 N /A

93 | 44.9 N /A 93 | 46 N /A

112 | 46 N /A

Motor constant (Km)

185 N²/W

370 N²/W

570 N²/W

740 N²/W

970 N²/W

1140 N²/W

1480 N²/W

1940 N²/W

Magnet pitch

24 mm

Winding resistance per phase (Rf)

3.9 Ω

7.8 | 2 Ω

4.4 | 1.2 Ω

3.9 | 1 Ω

4.3 | 0.75 Ω

2.5 | 0.59 Ω

1.9 | 0.48 Ω

2.2 | 0.37 Ω

Winding inductance per phase (Lf)

30 mH

60 | 15 mH

33 | 9 mH

30 | 7.5 mH

35 | 6.5 mH

19 | 4 mH

15 | 3.7 mH

17.5 | 3.2 mH

Thermal resistance (Rth)

0.96 °C/W

0.48 °C/W

0.32 °C/W

0.24 °C/W

0.20 °C/W

0.16 °C/W

0.12 °C/W

0.10 °C/W

Magnetic attraction force (Fa)

500 N

900 N

1325 N

1700 N

2000 N

2850 N

3400 N

4000 N

Weight of the coil (Mp)

0.9 kg

1.5 kg

2.0 kg

2.6 kg

3.2 kg

3.8 kg

5.1 kg

6.3 kg

Air gap with cover

0.4 mm

Temperature sensor

PTC 1 kΩ

Corresponding Servo Drive

AX2003

AX2003 |

AX2006 |

AX2006 |

AX2006 |

AX2006 |

AX2010 |

AX2010 |

AX5x03

AX2006

AX2010

AX2010

AX2010

AX2010

AX2020

AX2040

AX5x03 |

AX5x06 |

AX5x06 |

AX5x06 |

AX5x06 |

AX5112 |

AX5112 |

AX5112

AX5112

AX5112

AX5112

AX5118

AX5125

Further information

AX5x06 www.beckhoff.com/AL20xx

Ordering information

AL20xx-000x-000y coil unit Linear Servomotor, 400…480 V, FP = 225 N, FC = 75 N

AL2006-000x-000y

Linear Servomotor, 400…480 V, FP = 450 N, FC = 150 N

AL2009-000x-000y

Linear Servomotor, 400…480 V, FP = 675 N, FC = 225 N

AL2012-000x-000y

Linear Servomotor, 400…480 V, FP = 900 N, FC = 300 N

AL2015-000x-000y

Linear Servomotor, 400…480 V, FP = 1125 N, FC = 375 N

Drive Technology

AL2003-0001-000y

AL2018-000x-000y

Linear Servomotor, 400…480 V, FP = 1350 N, FC = 450 N

1119

AL2024-000x-000y

Linear Servomotor, 400…480 V, FP = 1800 N, FC = 600 N

AL2030-000x-000y

Linear Servomotor, 400…480 V, FP = 2250 N, FC = 750 N

Option x = 0: N type, max. 4 m/s, x = 1: S type, max. 10 m/s Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature) Ordering information

AL21xx-0000 magnet plate

AL2110-0000

magnetic assembly (lb = 192 mm, weight 3.8 kg/m), for AL20xx motors

AL2120-0000

magnetic assembly (lb = 288 mm, weight 3.8 kg/m), for AL20xx motors

Accessories see page

1129

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AL2400

Drive Technology

AL24xx | Linear Servomotors

1120

The 3-phase synchronous Linear Servomotors AL2400 expand the smaller performance product range. These Linear Servomotors are particularly suitable for tight installation situations. The coil unit contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The AL2400 series consists of two different motors, both having exactly the same width of 51 mm. This means that all the motors can be operated using the same magnet plates. There are three different lengths of magnet plates that can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and option-

ally with pre-assembled connectors, so that they can be quickly connected to the connector box or the Servo Drive via plugged connections. This greatly reduces the difficulty of implementing the cabling, and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. All linear motors of the series AL2xxx have the same magnet pitch (24 mm). The motor connection is compatible with the other types of the AL2xxx series. Features – speeds of 8 m/s – accelerations up to 30 g – peak forces of 120 N to 240 N – no mechanical wear – complete absence of backlash, giving stiff control response

BECKHOFF New Automation Technology

– – –

extremely precise positioning, high repeatability direct force, little latching force very low thermal resistance, allowing high capacity utilisation protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables UL/CSA

Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.

We reserve the right to make technical changes.


AL2400

Dimensions la

b h

lb

Dimensions

b

la

h

AL2403

51 mm

93 mm

40 mm

AL2406

51 mm

143 mm

40 mm

Technical drawings at www.beckhoff.com/DriveTechnology

Technical data

AL2403

Motor configuration

3-phase synchronous Linear Servomotors (400…480 V AC)

AL2406

Peak force 3 sec. (FP)

120 N

240 N

Peak current (IP)

3.9 A

7.9 A

Contin. force w. air cooling (Fca)

45 N

90 N

Continuous current (Ic)

1.6 A

3.1 A

Continuous power loss (Pc)

55 W

110 W

Force constant (Kf)

39 N/A

Motor constant (Km)

90 N²/W

Magnet pitch

24 mm

Winding resistance per phase (Rf)

5.6 Ω

Winding inductance per phase (Lf)

35 mH

18 mH

Thermal resistance (Rth)

1.4 °C/W

0.7 °C/W

180 N²/W 2.8 Ω

270 N

490 N

Weight of the coil (Mp)

0.55 kg

0.9 kg

Air gap with cover

0.4 mm

Temperature sensor

PTC 1 kΩ

Corresponding Servo Drive

AX25x3 | AX2003

AX25x3/AX25x6 | AX2003/AX2006

AX5x03

AX5x03/AX5x06

Further information

www.beckhoff.com/AL24xx

Ordering information

AL240x-000x-000y coil unit

AL2403-0001-000y

Linear Servomotor, 230 V, FP = 120 N, IP = 3.9 Arms

AL2406-0001-000y

Linear Servomotor, 230 V, FP = 240 N, IP = 7.9 Arms

Drive Technology

Magnetic attraction force (Fa)

1121

S type, max. 8 m/s Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature)

Ordering information

AL25xx-0000 magnet plate

AL2510-0000

magnetic assembly (lb = 96 mm, weight 2.1 kg/m), for AL24xx motors

AL2520-0000

magnetic assembly (lb = 144 mm, weight 2.1 kg/m), for AL24xx motors

AL2530-0000

magnetic assembly (lb = 384 mm, weight 2.1 kg/m), for AL24xx motors

Accessories see page

1129

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AL2800

Drive Technology

AL28xx | Linear Servomotors

1122

The 3-phase synchronous Linear Servomotors AL2800 expand the high-performance product range. The coil unit contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The AL2800 series consists of four different motors, all having exactly the same width of 130 mm. This means that all the motors can be operated using the same magnet plates. There are two different lengths of magnet plates that can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be connected to the connector box

or the Servo Drive via plugged connections. This greatly reduces the difficulty of implementing the cabling and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. All linear motors of the series AL2xxx have the same magnet pitch (24 mm). The motor connection is compatible with the other types of the AL2xxx series. Features – speeds of 2.5 m/s or 6 m/s – accelerations up to 30 g – peak forces of 2250 N to 9000 N – no mechanical wear – complete absence of backlash, giving stiff control response – extremely precise positioning, high repeatability – direct force, little latching force

BECKHOFF New Automation Technology

very low thermal resistance, allowing high capacity utilisation protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables UL/CSA

Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.

We reserve the right to make technical changes.


AL2800

Dimensions la

b h

lb

Dimensions

b

la

h

AL2812

130 mm

244 mm

45 mm

AL2815

130 mm

290 mm

45 mm

AL2830

130 mm

562 mm

45 mm

AL2845

130 mm

834 mm

45 mm

Technical drawings at www.beckhoff.com/DriveTechnology

Technical data

AL2812

AL2815

AL2830

AL2845

Winding type

N|S

N|S

N|S

N|S

Motor configuration

3-phase synchronous Linear Servomotors (400…480 V AC)

Peak force 3 sec. (FP)

1800 N

2250 N

4500 N

6750 N

Peak current (IP)

13 A | 26 A

13.5 A | 33 A

26 A | 66 A

39 A | 99 A

Contin. force w. air cooling (Fca)

580 N

725 N

1450 N

2175 N

Continuous current (Ic)

4.1 A | 8.2 A

4.2 A | 10.2 A

8.5 A | 20 A

12.5 A | 31 A

Continuous power loss (Pc)

430 W

550 W

1100 W

1650 W

Force constant (Kf)

186 N/A | 93 N/A

225 N/A | 93 N/A

225 N/A | 93 N/A

225 N/A | 93 N/A

Motor constant (Km)

1750 N²/W

2150 N²/W

4300 N²/W

6450 N²/W

24 mm 6.6 Ω | 1.6 Ω

7.8 Ω | 1.3 Ω

3.9 Ω | 0.66 Ω

2.6 Ω | 0.44 Ω

Winding inductance per phase (Lf)

52 mH | 13 mH

63 mH | 10.5 mH

32 mH | 5.3 mH

21 mH | 3.5 mH

Thermal resistance (Rth)

0.16 °C/W

0.13 °C/W

0.065 °C/W

0.043 °C/W

Magnetic attraction force (Fa)

3400 N

4000 N

8000 N

12000 N

Weight of the coil (Mp)

5 kg

6 kg

12 kg

18 kg

Air gap with cover

0.4 mm

Temperature sensor

PTC 1 kΩ

Corresponding Servo Drive

AX2006 | AX2010

AX2006 | AX2020

AX2020 | AX2040

AX2020 | AX2070

AX5x06 | AX5118

AX5112 | AX5125

AX5118

Further information

AX5x06 | AX5112 www.beckhoff.com/AL28xx

Ordering information

AL28xx-000x-000y coil unit

AL2812-000x-000y

Linear Servomotor, 400…480 V, FP = 1800 N, FC = 580 N

AL2815-000x-000y

Linear Servomotor, 400…480 V, FP = 2250 N, FC = 725 N

AL2830-000x-0000

Linear Servomotor, 400…480 V, FP = 4500 N, FC = 1450 N

Drive Technology

Magnet pitch Winding resistance per phase (Rf)

AL2845-000x-0000

Linear Servomotor, 400…480 V, FP = 6750 N, FC = 2175 N

1123

Option x = 0: N type, max. 2.5 m/s, x = 1: S type, max. 6 m/s Option y = 0: without connector plug, y = 1: with connector plugs (only possible with AL2812 and AL2815!)

Ordering information

AL29xx-0000 magnet plate

AL2910-0000

magnetic assembly (lb = 192 mm, weight 10.5 kg/m), for AL28xx motors

AL2920-0000

magnetic assembly (lb = 288 mm, weight 10.5 kg/m), for AL28xx motors

Accessories see page

1129

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AL3800

AL38xx | Ironless Linear Servomotors improved dynamics. Overall, an ironless linear motor is therefore the ideal drive, because it generates no interfering side effects in addition to the direct, backlashfree connection with the load. This enables the control loop gain to be set significantly higher in order to achieve the required positioning accuracy.

– –

– Features – absolutely stiff, backlash-free coupling of load and motor – no cogging, highly synchronous operation – high dynamics through low inductance – high dynamics through lower weight of the coil part

high force density direct, fast force generation, thereby no position overshoot significantly higher positioning accuracy through high control loop gain possible maintenance-free drive, no abrasion, no wear, ideal for cleanroom applications maximum velocity 2.7 m/s (N type) or 6.6 m/s (S type)

Drive Technology

In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefits of ironless linear motors are particularly significant in semiconductor and plasma/LCD panel production, where highly synchronous operation and positioning quality are required. The lack of an iron core has the additional benefit of reduced weight and inductance of the coil part, leading to

1124

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AL3800 la

16.5 15 16.5

124.8

23

Dimensions

lb Dimensions

la

AL3803

134 mm

AL3806

248 mm

AL3809

362 mm

AL3812

476 mm

AL3818

704 mm

48

Technical drawings at www.beckhoff.com/DriveTechnology Technical data

AL3803

AL3806

AL3809

AL3812

AL3818

Winding type

N|S

N|S

N|S

N|S

N

Motor configuration

3-phase synchronous Linear Motors 230 V AC

Peak force 3 sec. (FP)

1400 N

2100 N

2800 N

4200 N

Peak current (IP)

5.6 A | 13.9 A

11.3 A | 28 A

16.9 A | 42 A

22.6 A | 56 A

34 A

Contin. force w. air cooling (Fca)

104 N

208 N

312 N

416 N

624 N

Continuous current (Ic)

1.14 A | 2.8 A

2.27 A | 5.6 A

3.4 A | 8.4 A

4.5 A | 11.2 A

6.8 A

Continuous power loss (Pc)

82 W

165 W

247 W

330 W

494 W

Force constant (Kf)

124 N/A | 50.3 N/A

124 N/A | 50.3 N/A

124 N/A | 50.3 N/A

124 N/A | 50.3 N/A

124 N/A

Motor constant (Km)

323 N²/W

647 N²/W

970 N²/W

1293 N²/W

1940 N²/W

Speed max.

2.7 m/s | 6.6 m/s

2.7 m/s | 6.6 m/s

2.7 m/s | 6.6 m/s

2.7 m/s | 6.6 m/s

2.7 m/s

Magnet pitch

57 mm

Winding resistance per phase (Rf)

15.8 Ω | 2.6 Ω

7.9 Ω | 1.29 Ω

5.3 Ω | 0.86 Ω

4 Ω | 0.65 Ω

2.6 Ω

Winding inductance per phase (Lf)

28 mH | 4.6 mH

14 mH | 2.3 mH

9 mH | 1.5 mH

7 mH | 1.2 mH

4.7 mH

Thermal resistance (Rth)

1.04 °C/W

0.52 °C/W

0.35 °C/W

0.26 °C/W

0.17 °C/W

0.95 kg

1.35 kg

1.75 kg

2.55 kg

Magnetic attraction force (Fa)

0N

Weight of the coil (Mp)

0.55 kg

Temperature sensor

PTC 1 kΩ

Corresponding Servo Drive

AX2003 | AX2006*

AX2006 | AX2020

AX2010 | AX2020*

AX2010* | AX2040

AX2020

AX5x03 | AX5x06*

AX5x06 | AX5112

AX5112 | AX5125

AX5112 | AX5125*

AX5118

Further information

www.beckhoff.com/AL38xx

AL3803-000x-0000

Linear Servomotor, 230 V AC, FP = 700 N, FC = 104 N

AL3806-000x-0000

Linear Servomotor, 230 V AC, FP = 1400 N, FC = 208 N

Drive Technology

*Peak force slightly reduced

AL3809-000x-0000

Linear Servomotor, 230 V AC, FP = 2100 N, FC = 312 N

1125

AL3812-000x-0000

Linear Servomotor, 230 V AC, FP = 2800 N, FC = 416 N

AL3818-0000-0000

Linear Servomotor, 230 V AC, FP = 4200 N, FC = 624 N

Ordering information

AL38xx-000x-0000 coil unit

Option x = 0: N type, max. 2.7 m/s, x = 1: S type, max. 6.6 m/s; motors only available without connector plug Ordering information

AL39xx-0000 magnet yoke

AL3910-0000

magnetic assembly (lb = 114 mm, weight 25.5 kg/m), for AL38xx motors

AL3920-0000

magnetic assembly (lb = 171 mm, weight 25.5 kg/m), for AL38xx motors

AL3930-0000

magnetic assembly (lb = 456 mm, weight 25.5 kg/m), for AL38xx motors

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


AS1000

Drive Technology

AS1xxx | Stepper Motors Stepper Motors are synchronous motors with a high number of poles, which can therefore be regarded as direct drives. Advantages include high holding torque and very good positioning capability. Individual steps or partial steps can be approached directly (i.e. without return system) through intelligent control of the stator windings in full step or microstep mode. This distinguishes Stepper Motors from servomotors and makes them a cost-effective alternative. Excessive acceleration and fast load cycles can result in the Stepper Motors no longer being able to follow the rotary field and “losing steps�. The encoder option can improve matters in this situation.

Stepper Motors have their maximum torque in the lower speed range and an overriding holding torque at standstill. In many applications this makes a holding brake unnecessary. The stepper motor terminals from the Beckhoff I/O system can store suitable current curves for any speed or load profile, for optimum adjustment of the thermal motor load. Beckhoff Stepper Motors are used as actuators or auxiliary axes in machine construction and automation applications. In conjunction with the KL2531 and KL2541 stepper motor terminals and the TwinCAT automation software, cost-effective axes can easily be integrated into the overall application.

In order to simplify the electrical connection, the Stepper Motors are equipped with pre-assembled plug connectors. Planetary gear units, incremental encoders and pre-assembled connection cables are available as accessories.

1126

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AS1000

Dimensions

l

r

m

o

k

b

a

d

l r

a

b

d

k

l

m

o

AS1010

22 mm

5 mm

24 mm

39 mm

31 mm

r 42 mm

AS1020

22 mm

5 mm

24 mm

48 mm

31 mm

33 mm

24 mm

42 mm

AS1030

38.1 mm

6.35 mm

20.6 mm

54 mm

47.14 mm

56 mm

AS1050

38.1 mm

6.35 mm

20.6 mm

75.8 mm

47.14 mm

33 mm

24 mm

56 mm

AS1060

73 mm

14 mm

30 mm

96.5 mm

69.6 mm

33 mm

24 mm

85.5 mm

Technical data

AS1010-0000

Rated supply voltage

24…50 V DC

Rated current (per phase) Standstill torque Winding resistance

AS1020-0xyz

AS1030-0000

AS1050-0xyz

AS1060-wxyz

1.0 A

1.0 A

1.5 A

5.0 A

5.0 A

0.38 Nm

0.5 Nm

0.6 Nm

1.2 Nm

5.0 Nm

4.10 Ω

4.80 Ω

0.80 Ω

0.28 Ω

0.36 Ω

9.50 mH

9.50 mH

3.80 mH

0.86 mH

2.80 mH

Rotor moment of inertia

0.056 kg cm²

0.074 kg cm²

0.21 kg cm²

0.36 kg cm²

3.0 kg cm²

Resolution

1.8°/200 full steps

Dimensions (r x length)

42 mm x 39 mm

42 mm x 48 mm

56 mm x 53 mm

56 mm x 75 mm

86 mm x 97 mm

Weight

0.31 kg

0.39 kg

0.68 kg

1.00 kg

2.85 kg

Bus Terminal

KL2531

KL2531/KL2541

KL2531

KL2541

KL2541

Further information

www.beckhoff.com/AS1010

(per phase) Winding inductance (per phase)

1127

Option w = 0: smooth shaft with 2 flats (AS1030 only smooth shaft); w = 1: shaft with groove and feather key according to DIN 6885 (only AS1060) Option x = 0: single shaft, x = 1; second shaft (only AS1020/AS1050/AS1060) Option y = 0: no incremental encoder; y = 1: incremental encoder 24 V DC, 200 inc/rev; y = 2: 1,024 inc/rev Option z = 0: standard; z = 1: customer-specific

We reserve the right to make technical changes.

Drive Technology

Dimensions

BECKHOFF New Automation Technology


AG1000

AG1000 | Planetary gear unit for stepper motors Beckhoff offers special planetary gears for Stepper Motors in order to increase the torque or to improve the inertia ratio. Stepper Motors whose flanges have dimensions of 56 mm or above can be fitted with low-backlash planetary gears. If the planetary gear is ordered along with the Stepper Motor, the combination of motor and gear is delivered fully assembled.

k

Dimensions d

b

a

c

l

Drive Technology

M

Dimensions

a

b

c

d

k

l

M

AG1000-+PM52.x

32 mm

12 mm

52 mm

25 mm

99.8 mm

40 mm

M5

AG1000-+PM81.x to AS1060

50 mm

19 mm

81 mm

49 mm

151.2 mm

65 mm

M6

Ordering information

AG1000-+PM52.x to AS1030/AS1050

AG1000-+PM81.x to AS1060

Rated torque

4 Nm

20 Nm

to AS1030/AS1050

1128

Acceleration torque

6 Nm

30 Nm

Gear backlash

≤ 0.7°

≤ 0.5°

Max. radial load

200 N

400 N

Max. axial load

60 N

80 N

Further information www.beckhoff.com/AG1000 x = 4: gear ratio 1:4 (more precisely 3.7 or 63/17 as a fraction), x = 7: gear ratio 1:7 (more precisely 6.75 or 27/4 as a fraction)

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AM/AL/AS Accessories

Accessories for motors AMxxxx/ALxxxx/ASxxxx Connectors for Servomotors AMxxxx, ALxxxx and cables ZS4000-20yy | Connectors

ZS4000-2010

EMC power connector for servo cable (counterpart for motor box), BG1, up to winding code P (18 A)

Pict. A

ZS4000-2011

EMC power connector for servo cable (counterpart for motor box), BG1.5, for winding code Q (18 A)

B

ZS4000-2020

EMC resolver connector for resolver cable (counterpart for motor box)

C

ZS4000-2021

EMC encoder connector for encoder cable (counterpart for motor box)

D

ZS4000-2030

EMC thermo-protective male connector for thermo-protective wire, D-sub, 9-pin, with housing, straight

E

ZS4000-2040

EMC power coupling, counterpart for motor cable, BG1

F

ZS4000-2041

EMC power coupling, counterpart for motor cable, BG1.5

G

ZS4000-2050

EMC resolver coupling, counterpart for resolver cable

H

ZS4000-2051

EMC encoder coupling for servomotors, counterpart for encoder cable

I

ZS4000-2060

resolver female socket, angled 90°, for AM2000

J

ZS4000-2061

encoder female socket, angled 90°, for AM2000

K

ZS4000-2062

resolver female encoder, rotatable, angled 90°, for AM3000

L

ZS4000-2063

encoder female encoder, rotatable, angled 90°, for AM3000

M

ZS4000-2070

power female socket, angled 90°, for AM2000

N

ZS4000-2071

power female socket, rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A)

N

ZS4000-2072

power female socket, rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (18 A)

O

ZS4000-2080

resolver female socket, straight, for AM2000

P

ZS4000-2081

encoder female socket, straight, for AM2000

Q

ZS4000-2090

power female socket, straight, for AM2000

R

ZS4000-2100

metal flange for motor cable to adjust the connector, two parts with sealing

S

ZS4000-2101

metal flange for feedback cable to adjust the connector, two parts with sealing

T

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

Drive Technology

Ordering information

1129

P

We reserve the right to make technical changes.

Q

R

S

T

BECKHOFF New Automation Technology


AM/AL/AS Accessories

Connector box for ALxxxx The AL2250 connector box facilitates wiring between linear motor and the Servo Drive. It is mounted on the linear slide and moves with the motor. The motor cable, the thermal protection contact cable and the encoder cable are inserted into the box through cable glands and connected to the terminal strip. The temperature contact is linked to the motor and encoder cable, so that no thermal protection contact cable is required. The standard motor and encoder cables are connected on the other side of the box. Ordering information

AL2250-000x | Connector box

AL2250-000x

connector box for motor, encoder and thermal protection cable (AX2x00/AX5000) (x = 0: AX2x00/x = 1: AX5000)

AL2xxx with Beckhoff encoder (MES) without connector box

AL2xxx Linear Servomotor

Cable

AX2000

AX2500

AX5000

Motor cable

ZK4000-2111

ZK4000-2711

ZK4500-0023

Thermal protection

ZK4000-2510

ZK4000-2510

ZK4540-0020

ZK4000-2610

ZK4000-2610

ZK4510-0020

contact cable Encoder cable for MES

Drive Technology

AL2xxx with Beckhoff encoder (MES) and AL2250 connector box

1130

AL2xxx Linear Servomotor

AL2250 connector box

Cable

AX2000

AX2500

AX5000

Motor cable

ZK4000-2111

ZK4000-2711

ZK4500-0023

Encoder cable for MES

ZK4000-2610

ZK4000-2610

ZK4510-0020

ZK4000-2610

ZK4000-2610

ZK4520-0020

or absolute encoder Encoder cable for encoder with zero pulse

BECKHOFF New Automation Technology

We reserve the right to make technical changes.


AM/AL/AS Accessories

Feedback system for ALxxxx Ordering information

AL2200-000z | Feedback system

AL2200-000z

magnetic encoder system for AL2xxx series Linear Servomotors (MES)

Option z = 0: without connector plug, z = 1: with connector plug

Motor cables for AS1000 Stepper Motors to KL2531/41 or EL70x1 Ordering information

ZK4000-6200-xxxx | Motor cables

ZK4000-6200-2010

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m

ZK4000-6200-2030

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 3 m

ZK4000-6200-2050

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 5 m

ZK4000-6200-2100

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 10 m

The maximum motor cable length is 10 m.

Encoder cables for AS1000 Stepper Motors to KL2531/41 or EL70x1 Ordering information

ZK4000-5100-xxxx | Encoder cables

ZK4000-5100-2010

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, screened

ZK4000-5100-2030

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 3 m, screened

ZK4000-5100-2050

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 5 m, screened

ZK4000-5100-2100

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 10 m, screened

Ordering information

ZK4000-6261-xxxx | Motor cables

ZK4000-6261-0005

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 0.5 m

ZK4000-6261-0010

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m

ZK4000-6261-0020

motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 2 m

Drive Technology

Motor cables for AS1000 Stepper Motors to EP7041 EtherCAT Box

1131

Encoder cables for AS1000 Stepper Motors to EP7041 EtherCAT Box Ordering information

ZK4000-5151-xxxx | Encoder cables

ZK4000-5151-0005

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 0.5 m, screened

ZK4000-5151-0010

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, screened

ZK4000-5151-0020

encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 2 m, screened

We reserve the right to make technical changes.

BECKHOFF New Automation Technology


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