1066 Drive Technology
Drive Technology
Drive Technology
The drive system for high dynamic positioning tasks
1067
1106
Synchronous Servomotors
Linear Servomotors
Drive Technology
1106
1068
1106
Stepper Motors
1072
Digital Compact Servo Drives
Drive Technology Digital Compact Servo Drives, Synchronous Servomotors, Linear Motors, Stepper Motors and Planetary Gears
System description
1072
Servo Drives AX5000
1073
System description
1078
Features
1082
Digital Compact Servo Drives
1106
Motor series AMxxxx, ALxxxx, ASxxxx
AX5000 1088
1108
AM3000 1112
Accessories for Servo Drives AX5000
Synchronous Servomotors Synchronous Servomotors AM3500
1114
Synchronous Servomotors AM2000
1096 1098
Servo Drives AX2000, AX2500 Digital Compact Servo Drives
1118
Linear Servomotors AL2000
1120
Linear Servomotors AL2400
1122
Linear Servomotors AL2800
1124
Linear Servomotors AL3800
1126
Stepper Motors AS1000
1128
Planetary gear unit AG1000
1129
Accessories for motor series
AX2000 1100
Digital Compact Servo Drives AX2500
1102
Accessories for Servo Drives AX2000, AX2500
AMxxxx, ALxxxx, ASxxxx
Drive Technology
1070
1069
beckhoff.com/DriveTechnology
BECKHOFF New Automation Technology
Beckhoff Drive Technology –
Compact Servo Drives AX5000, AX2000, AX2500, – Synchronous Servomotors AM2000, AM3000, AM3500, – Linear Servomotors AL2000, AL2400, AL2800, AL3800, – Stepper Motors AS1000, – planetary gear units for servomotors and stepper motors, – and a comprehensive range of accessories. The open control technology of Beckhoff is consistently continued into the drive unit. Fieldbus standards such as EtherCAT, Ethernet, PROFIBUS, CANopen, DeviceNet, SERCOS interface or Lightbus enable the drives to be integrated into complex systems.
Drive Technology
In combination with the Motion Control solutions offered by the TwinCAT automation software, Beckhoff Drive Technology represents an advanced and complete drive system. PC-based control technology from Beckhoff is ideally suited for single and multiple axis positioning tasks with highly dynamic requirements. The AX5000 Servo Drive series with high-performance EtherCAT system communication offers maximum performance and dynamics. TwinCAT offers comprehensive NC and CNC functionalities. Associated PLC libraries and engineering tools round off the software solution. The complete Drive Technology solution from Beckhoff consists of:
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BECKHOFF New Automation Technology
We reserve the right to make technical changes.
We reserve the right to make technical changes.
Servo Drives AX2000, AX2500 The AX2000 and AX2500 series complement the Compact Servo Drive segment with two types: The AX2000 series is a powerful variant designed for a nominal current of up to 80 A. The AX2500 series Servo Drives are modularly expandable and are optimised for applications where space is tight. The maximum nominal current is 6 A. Servomotors AM2000, AM3000, AM3500 The Synchronous Servomotors are brushless, three-phase motors meeting DIN 42950, and are equipped with permanent magnets in the rotor. This high quality neodymium magnetic material makes a significant contribution to the motors’ exceptional dynamic properties. The AM2000 motors feature angled connectors (up to 90°) for the power supply and the feedback signals. The AM3000/AM3500 features continuously rotatable connectors. Beckhoff offers resolver, encoder and power leads as ready-assembled accessories in different lengths. In contrast to current trends, the AM3500 servomotors have a higher moment of inertia, making them particularly suitable for machine tool axes with stringent synchronism requirements. They are also ideal for applications with higher inertia, such as rotary tables, for example – without the need for an additional gear unit.
Linear Servomotors AL2xxx, AL3800 The three-phase Linear Servomotors from the AL2000, AL2400 and AL2800 series as well as the ironless AL3800 Linear Servomotors complement the motor range. The linear motors can be used wherever the rotary design reaches mechanical limits during installation or where special drive characteristics in terms of dynamics, synchronism or acceleration are required. Stepper Motors AS1000 The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capacity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications. Drive Technology
AX5000 – the EtherCAT drives The AX5000 Servo Drive product line from Beckhoff sets new standards in Drive Technology. The AX5000 series is available in singleor multi-channel form and is optimised in terms of function and cost-effectiveness. The integrated, fast control technology with a current control cycle of up to 31.25 µs supports fast and highly dynamic positioning tasks. EtherCAT as high-performance system communication enables ideal interfacing with PC-based control technology and supports coupling with other communication systems. The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (further variants up to 315 A are in preparation). The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different capacity, up to a total current of 12 A. The multi-axis drives with variable motor output allocation optimise packaging density and the cost per drive channel. The AX5000 is very flexible with regard to motor types: A wide range of motor sizes and types can be connected without additional measures. Examples include synchronous, linear, torque or asynchronous motors. The multi-feedback interface supports all common standards. Several AX5000 devices can be connected easily and quickly to form a multi-axis system using the “AX-Bridge” quick connection system.
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BECKHOFF New Automation Technology
Servo Drives AX5000
Drive Technology
Digital Compact Servo Drives
1072
AX5000 | Digital Compact Servo Drives The EtherCAT drives The AX5000 Servo Drive product line from Beckhoff sets new standards in drive performance. The AX5000 series is available in single- or multichannel form and is optimised for exceptional functionality and cost-effectiveness. Featuring integrated, high-speed control technology with a current control cycle of down to 31.25 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communication system, providing an ideal interface with PC-based control technology while supporting coupling with other fieldbus systems. The 2-channel Servo Drives with variable motor output allocation optimise the packaging density and the cost per drive channel. The compact design and simple and safe installation through the “AX-Bridge” quick connection system significantly simplify control cabinet assembly.
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fast control technology – current control: min. 31.25 µs – speed control: min. 125 µs – position control: min. 125 µs
–
high-speed EtherCAT system communication
–
1- or 2-channel Servo Drive – optimised for multi-axis applications – variable motor output allocation in 2-channel drives
–
active DC-Link and brake energy management
–
high-speed capture inputs
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wide voltage range 100…480 V AC
–
integrated mains filter
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integration of safety functions (optional) – restart lock – TwinSAFE: intelligent safety functions for Motion Control
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compact design for simple control cabinet installation (300 mm depth)
Drive Technology
Technical highlights
1073
–
variable motor interface with – multi-feedback interface – flexible motor type selection – scalable, wide range motor current measurement
We reserve the right to make technical changes.
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AX-Bridge – the quick connection system for power supply, DC-Link and control voltage
–
variable cooling concept (fanless, forced cooling, cold plate)
BECKHOFF New Automation Technology
AX5101–AX5112 | 1-channel, up to 12 A
AX52xx | 2-channel, up to 2 x 6 A
AX5118–AX5140 | 1-channel, 18/25/40 A
AX5000 | System overview The AX5000 Servo Drive series enhances the Beckhoff drive range with a generation of drives for fast and highly dynamic positioning tasks. The universal drive concept is suitable for almost any application and system requirement.
AX504x | Energy recovery modules – mains inverter for feeding brake energy back into the supply network – EtherCAT interface for parameterisation and diagnosis
AX51xx | 1-channel Servo Drive – Servo Drive for one drive axis – rated current: 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A, 60 A, 72 A, 90 A, 110 A, 143 A, 170 A (up to 315 A in preparation) – wide voltage range: 100 V AC -10 %…480 V AC +10 % – AX5160…AX5193: 3 x 400 V AC -10 %…3 x 480 V AC +10 %
AX59xx | AX-Bridge – supply module for multi-axis systems – connection of mains and supply voltage – connection module for multi-axis system with integrated power rails
AX52xx | 2-channel Servo Drive – Servo Drive for two drive axes – rated current: 2 x 1.5 A, 2 x 3 A, 2 x 6 A – flexible allocation of the total device current to both axes – wide voltage range: 100 V AC -10 %…480 V AC +10 %
Drive Technology
AX5xxx | System modules
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AX5001 | DC-Link expansion – capacitor module for dynamic DC-Link expansion – 24 V DC power management – The auxiliary voltage is generated from the DC-Link. – automatic switchover from external to internal 24 V supply – replaces external UPS – can be combined with multi-axis systems through AX-Bridge – EtherCAT interface for parameterisation and diagnosis AX5021 | Brake module – with internal 250 W braking resistor and active cooling – integrated brake chopper for external braking resistor up to 6 kW continuous output – EtherCAT interface for parameterisation and diagnosis
BECKHOFF New Automation Technology
1-axis AX51xx Servo Drive for motors up to 170 A rated current (additional variants are in preparation)
2-axis AX52xx Servo Drive for two motors with a total current up to 12 A
We reserve the right to make technical changes.
AX5160, AX5172 | 1-channel, 60/72 A
AX5190, AX5191 | 1-channel, 90/110 A
AX5192, AX5193 | 1-channel, 143/170 A
AX5000 | High-speed Servo Drives
High-speed EtherCAT system communication The AX5000 was developed specifically for use with EtherCAT, the real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for Drive Technology: – Ethernet right down to the I/O terminal and drives – high-precision system synchronisation through distributed clocks – high-speed capture with time stamp, e.g. for print mark control – ultra high-speed communication with update times of: – 100 axes in 100 µs – 1,000 distributed I/Os in 30 µs – transparent line topology with flexible branches – simple system wiring using Industrial Ethernet patch cables 2-channel Servo Drive with variable motor output allocation One highlight of the AX5000 series is the dual power section that enables operation of two motors with the same or different capacity with a single Servo Drive. An asynchronous motor with a rated current of 3 A and a linear motor with a rated current of 9 A can be operated with a 2 x 6 A Servo Drive, for example. The total current is relevant for the device utilisation. – For two-channel devices (AX5206) the channel current is adjustable between 1…9 A. – “Active current sensing” automatically and optimally adapts the current resolution to the connected current.
We reserve the right to make technical changes.
Optimised for multi-axis applications The AX5000-Bridge system enables simple and fast connection to several AX5000 devices with a multi-axis system through pluggable feed and connection modules: – integration of power supply, DC-Link, 24 V DC control and braking voltage – connection module with power rail system, current carrying capacity up to 85 A – straightforward installation and disassembly without additional wiring effort – visible and safe contacting Active DC-Link and brake energy management With the AX-Bridge, the DC-Links are automatically connected through: This ensures economic energy balancing between axes. – short-circuit-proof – intelligent utilisation of all available system ballast resistors Braking resistor The integrated braking resistor is sufficient for most applications. In multi-axis systems the overall braking capacity of all braking resistors is available. The brake module enables external ballast resistors with a continuous output up to 6 kW to be connected, making extreme applications possible. Familiar drive profile The SERCOS interface is acknowledged and appreciated worldwide as a high-performance real-time communication interface, particularly for Motion Control applications. The SERCOS profile for Servo Drives is standardised in IEC 61491. It is also used for EtherCAT and is implemented in the AX5000. This means that for users with SERCOS experience, the drive will seem familiar, since the process data layout and the IDN parameter and status machine were retained.
BECKHOFF New Automation Technology
Drive Technology
High-speed control algorithms The AX5000 Servo Drives are designed for fast and highly dynamic positioning tasks: – current controller with cycle times down to 31.25 µs for highly dynamic regulation of ironless linear motors or low-induction motors – speed controller 125 µs – position controller 125 µs
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Connection module with power rail system for multiaxis systems, current carrying capacity up to 85 A
Power supply module
Power distribution module
AX5901 with snap-on connec-
AX5911 with snap-on connection
tion for the Servo Drive
for power supply, DC-Link and control voltage
AX5000 | One for all Variable motor interface The AX5000 offers flexible and universal connection options. Almost all feedback systems and motor types are supported. The AX5000 supports electronic name plates (mechanically and electronically relevant motor data) of servomotors, which simplifies commissioning and operation. The AX5000 is very flexible with regard to supported motor types; different motor sizes and types can be connected without additional measures, e.g.: – synchronous motors – linear motors – torque motors – asynchronous motors
Drive Technology
Multi-feedback interface AX5000 supports the right feedback system for any application: – resolver – SinCos encoder 1 Vpp – TTL encoder with/without Hall – single- or multi-turn encoder with Hiperface, EnDat or bidirectional sensor interface (BiSS) – connection option for further feedback
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Flexible motor current measurement The Servo Drives enable a scalable, wide range motor current measurement with high-resolution measuring range specification. A 6 A amplifier can control a 1 A motor without loss of measuring resolution. For 2-channel devices the total device current is significant: 12 A = 2 x 6 A or 1 x 3 A + 1 x 9 A.
BECKHOFF New Automation Technology
High-speed capture inputs Each AX5000 Servo Drive features eight additional on-board, programmable digital I/Os: – choice of standard functions such as enable, output stage lock or axis-limit switch – Due to the short response time of 11 µs, two of these inputs can also be used as capture inputs with time stamp. – Possible applications include precise referencing and measurement processes or print mark control. – Three digital outputs for controlling the motor brake or fault reporting are also integrated. – Additional integrated functions include smooth start-up, overvoltage detection, short circuit protection and phase failure monitoring. Diagnostic and parameter display The AX5000 features a backlit, two-line plain text display. This display enables fast device diagnosis and maintenance on site. In two-channel devices the axis identifier is also displayed. Navigation buttons enable simple and convenient operation of the diagnostic display. Wide voltage range The AX5000 can be connected to a wide range of voltage systems worldwide without additional components, including 1 x 100 V AC, for the Japanese market or 3 x 480 V AC for North America, for example. This significantly reduces the inventory management effort for the machine manufacturer and minimises the risk of damage through incorrect mains connection. – can be used in all supply networks worldwide – No additional auto-transformers or mains chokes are required.
We reserve the right to make technical changes.
Variable motor interface
AX5000 | Integrated safety
Integration of safety functions (optional) Optional cards are available for the different safety categories: The AX5801 option card offers personal protection against inadvertent restart of the drive axis (STO): – meets safety category 3 according to EN 954-1 – Safe Torque Off (STO) according to IEC 61800-5-2 – control through digital outputs – mains voltage and motor line remain connected The AX5805 option card provides further drive-integrated safety functions according to IEC 61800-5-2. Control is performed via EtherCAT; no further wiring is required. – STO: Safe Torque Off – SS1: Safe Stop 1 – SS2: Safe Stop 2 – SOS: Safe Operating Stop – SLS: Safely Limited Speed – SLP: Safely Limited Position – SDI: Safe Direction
Compact design for simple control cabinet installation The AX5000 Servo Drive series (up to 40 A) enables simple and fast connection of several drives to form a multi-axis system via AX-Bridge modules. The pluggable supply and connection module combines supply voltage, DC-Link, 24 V DC control and braking voltage. It enables fast installation and commissioning. The system consists of: – AX5901 power supply module with snap-on connection for the Servo Drive – AX5911/AX5912 power distribution module for multi-axis systems with integrated power rails Variable cooling concept The specially developed heat sink enables fanless operation of the AX5000 through natural convection of up to 2 x 3 A rated current. Devices with higher output feature integrated, temperature-controlled ventilation. The rear of the AX5000 can be designed with a cold plate and then enables straightforward installation on common cooling systems.
Drive Technology
Integrated mains filter The device features integrated filters for the power supply and the 24 V auxiliary supply for operation directly from the mains. No additional shielding is required for the mains cable.
Safe system stop in the event of power failure A power failure can lead to uncontrolled run-out of drive axes, which means that linear axes or lifting axes would hit the limit stop unbraked. The 24 V DC supply of the AX5000 has two channels so that separate power supplies can be used for control electronics and brake control. This enables the supply voltage for the control electronics to be buffered via the UPS of the Industrial PCs until all axes are stopped safely.
We reserve the right to make technical changes.
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BECKHOFF New Automation Technology
AX5000 features
Motor feedback: Sin/Cos 1 Vpp, EnDat, Hiperface, BiSS, TTL Motor feedback: Resolver, Hall
8 digital I/Os, e.g. enable, limit switch, capture input, error message
EtherCAT system bus
DC-Link,
Drive Technology
external braking resistor
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Power supply 100 V AC -10% ‌ 480 V AC +10% / DC power supply
Brake control/motor temperature monitoring
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
Optional slot for interface boards, e.g. additional feedback
Optional slot for restart lock or optional TwinSAFE safety cards Multi-feedback interface for all common Motor feedback (only for AX52xx
feedback systems and connection option
2-axis module): Sin/Cos 1 Vpp, EnDat,
for an additional encoder
Hiperface, BiSS, TTL
Motor feedback (only for AX52xx 2-axis module): Resolver, Hall
Status display, e.g. axis identifier or error message The double width of the AX5118 up to the Navigation buttons
AX5140 (rated current 18/25/40 A) compared
(Enter, Up/Down)
to AX5x01–AX5112 supports modular control cabinet installation.
Operating material identification
24 V DC control and braking voltage
Ultra high-speed communication via EtherCAT enables update times of 100 Âľs
Drive Technology
for 100 axes.
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Connection module with power rail system for multi-axis systems, current carrying capacity Motor outputs
We reserve the right to make technical changes.
up to 85 A.
BECKHOFF New Automation Technology
Integrated safety functions in the AX5000 diagnostic and support functions help the user to implement the required application quickly and safely. The “Safety of machinery� standard, EN ISO 13849-1:2006, which replaces the existing EN 954-1, places even greater responsibility on the machine manufacturer. The safety of a machine is either assessed by Performance Level (PL a-e) EN ISO 13849-1:2006 or Safety Integrity Level (SIL 1-4) IEC 62061. To this end, the safety-related functions for drives are defined in IEC 61800-5-2. Drive-integrated safety significantly simplifies the realisation of the required
safety functions. Safety sensors (e.g. light curtains, emergency stop buttons, OK buttons) are collected via the fieldbus where they are installed. The required function is triggered in the TwinSAFE Logic Bus Terminal or the TwinSAFE PLC, and the Servo Drive carries it out. Two TwinSAFE option cards are available for the AX5000: AX5801-0000 and AX5805-0000 (for functional descriptions see next page).
Drive Technology
Machine movements create a range of hazards for machine operators and maintenance personnel. Anyone coming into contact with the machine therefore has to be protected from injuries at all times and during all operating phases, from commissioning to decommissioning. Integrated control and safety technology is a prerequisite for safe and economic automation. With the integration of safety technology into drive technology, Beckhoff consistently developed the TwinSAFE system philosophy further. TwinSAFE enables integrated automation, ranging from digital inputs and logic systems to drives or digital outputs. Simple handling,
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BECKHOFF New Automation Technology
We reserve the right to make technical changes.
Option card AX5801-0000 | Control takes place via a digital output of a TwinSAFE Terminal to AX5801-0000. For all functions the mains voltage remains connected at the Servo Drive.
v v
t0 −
t1
STO: Safe Torque Off
v
Safe shutdown
Safe restart lock
EN 60204-1: Stop 1
EN 60204-1: Stop 0
t
−
The motor coasts down when activated.
The motor can no longer generate a dangerous
−
t
t1
The motor is shut down in a controlled manner.
−
v
SS1: Safe Stop 1
The axis should therefore be stopped before activation.
rotary field.
−
The motor can no longer generate a dangerous rotary field.
Suspended loads must be secured with further
−
Suspended loads must be secured with further measures.
measures.
Option card AX5805-0000 | Control is performed via EtherCAT; no further wiring is required. For all functions the mains voltage remains connected at the Servo Drive. Function examples: v
v
SS1: Safe Stop 1
v
v
STO: Safe Torque Off
v
Safe shutdown
Safe restart lock
EN 60204-1: Stop 1
EN 60204-1: Stop 0
SS2: Safe Stop 2
v
Safe operating stop EN 60204-1: Stop 2
t0
t1
t
−
The motor is shut down in a controlled manner.
−
The motor can no longer generate a dangerous
−
The motor coasts down when activated. The axis The motor can no longer generate a dangerous
Suspended loads must be secured with further measures.
t0 −
t
t1
The motor is shut down in a controlled
should therefore be stopped before activation. −
rotary field. −
t
t1
manner. −
Safe stopping with full torque
rotary field. −
Suspended loads must be secured with further
v
v
SOS: Safe operating stop
S2 S S1
v
SLS: Safely limited speed
v
v
SDI: Safe direction
v
Safe shutdown
vmax. t t0 − −
t1
t0
t
t1
Monitoring of the reached stop position
−
Monitoring for compliance with max. velocity
within limits with full torque
−
Exceedance of vmax leads to safe
Exceedance of the limits leads to STO.
shutdown STO.
t0
t −
t1
Monitoring of compliance with specified direction of rotation
−
Movement in the blocked direction leads to safe shutdown STO.
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
Drive Technology
measures.
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AX51xx
AX5118/AX5125/AX5140
Drive Technology
AX51xx | Digital Compact Servo Drives (1-channel) The AX5000 Servo Drive series is available in single- or multichannel form and is optimised in terms of function and costeffectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology. The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (additional variants up to 315 A are in preparation). The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the “AX-Bridge” quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage.
A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for Drive Technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.
Features – high-speed EtherCAT system communication – rated current (1-channel Servo Drive): 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A – wide voltage range: 1 x 100 -10 %… 3 x 480 V AC +10 % – active DC-Link and brake energy management – multi-feedback interface – flexible motor type selection – scalable, wide range motor current measurement – high-speed capture inputs – diagnostic and parameter display – integrated mains filter Cat. C3, according to EN 61800-3 – optional safety functions: restart lock, intelligent TwinSAFE safety functions – compact design for simple control cabinet installation
–
–
AX-Bridge – the quick connection system for power supply, DC-Link and control voltage variable cooling concept
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BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX51xx
Technical data
AX5101
AX5103
AX5106
AX5112
AX5118
AX5125
AX5140
Rated output current at 50 °C
1 x 1.5 A
1x3A
1 x 4.5 A
–
–
–
–
1 x 1.5 A
1x3A
1x6A
1 x 12 A
1 x 18 A
1 x 25 A
1 x 40 A
0.35 A
1A
1A
6A
12 A
12 A
18 A
(1-phase connection) Rated output current at 50 °C (3-phase connection) Minimum rated motor current at full current resolution Rated supply voltage
3 x 100 V AC -10 %…3 x 480 V AC +10 %
3 x 100 V AC -10 %…
3 x 100 V AC -10 %…
1 x 100 V AC -10 %…1 x 240 V AC +10 %
3 x 480 V AC +10 %
3 x 480 V AC +10 %
DC-Link voltage
max. 890 V DC
Peak output current (1)
4.5 A
7.5 A
13 A
26 A
36 A
50 A
80 A
120 V (1-/3-phase connection)
0.3 kVA
0.6 kVA
1.2 kVA
2.5 kVA
3.4 kVA
4.8 kVA
8.3 kVA
230 V (1-/3-phase connection)
0.6 kVA
1.2 kVA
2.4 kVA
4.8 kVA
7.2 kVA
10.0 kVA
16.0 kVA
400 V (only 3-phase connection)
1.0 kVA
2.1 kVA
4.2 kVA
8.3 kVA
12.5 kVA
17.3 kVA
28.0 kVA
480 V (only 3-phase connection)
1.2 kVA
2.5 kVA
5.0 kVA
10.0 kVA
15.0 kVA
20.8 kVA
33.0 kVA
Continuous braking power (2)
50 W
50 W
150 W
90 W
200 W
200 W
200 W
Max. braking power (2)
14 kW
14 kW
14 kW
14 kW
27 kW
27 kW
27 kW
Power loss (3)
35 W
50 W
85 W
160 W
255 W
340 W
550 W
System bus
EtherCAT
Weight
4.0 kg
4.0 kg
5.0 kg
5.0 kg
11.0 kg
11.0 kg
14.0 kg
Rated apparent power for S1 operation (selection)
Dimensions
AX5101
AX5103
AX5106
AX5112
AX5118
AX5125
AX5140
Height without connectors
274 mm
274 mm
274 mm
274 mm
274 mm
274 mm
300 mm
Width
92 mm
92 mm
92 mm
92 mm
185 mm
185 mm
185 mm
Depth without connectors
232 mm
232 mm
232 mm
232 mm
232 mm
232 mm
232 mm
Ordering information
AX51xx-0000
AX5101-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 1.5 A, EtherCAT interface
AX5103-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 3 A, EtherCAT interface
AX5106-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 6 A, EtherCAT interface
AX5112-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 12 A, EtherCAT interface
AX5118-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 18 A, EtherCAT interface
AX5125-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 25 A, EtherCAT interface
AX5140-0000
Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 40 A, EtherCAT interface
For availability status of the AX5140 see Beckhoff website at: www.beckhoff.com/AX5140
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
Drive Technology
Further information www.beckhoff.com/AX51xx (1) RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper
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AX52xx
Drive Technology
AX52xx | Digital Compact Servo Drives (2-channel) The AX5000 Servo Drive series is available in single- or multichannel form and is optimised in terms of function and costeffectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology. The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different capacity, up to a total current of 12 A. The multi-axis drives with variable motor output allocation offer optimised packaging density and costs per drive channel. The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the
“AX-Bridge” quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for Drive Technology. They include short cycle time, synchronicity and simultaneity. EtherCAT
enables very short cycle times, even in networks containing a large number of devices.
–
– Features – high-speed EtherCAT system communication – rated current (2-channel Servo Drive): 2 x 1.5 A, 2 x 3 A, 2 x 6 A – wide voltage range: 1 x 100 -10 %… 3 x 480 V AC +10 % – active DC-Link and brake energy management – multi-feedback interface – flexible motor type selection – scalable, wide range motor current measurement – high-speed capture inputs – diagnostic and parameter display – integrated mains filter Cat. C3, according to EN 61800-3
–
–
optional safety functions: restart lock, intelligent TwinSAFE safety functions compact design for simple control cabinet installation AX-Bridge – the quick connection system for power supply, DC-Link and control voltage variable cooling concept
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BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX52xx
Technical data
AX5201
AX5203
AX5206
Rated output current at 50 °C
2 x 1.5 A
2x3A
2 x 6 A (*)
Minimum rated channel current
0.35 A
1A
1A
3A
4.5 A
9A
3A
6A
9A
at full current resolution Max. rated channel current at full current resolution (1-phase connection) Max. rated channel current at full current resolution (3-phase connection) Rated supply voltage
3 x 100 V AC -10 %…3 x 480 V AC +10 % 1 x 100 V AC -10 %…1 x 240 V AC +10 %
DC-Link voltage
max. 890 V DC
Peak output current (1)
2x5A
2 x 10 A
2 x 13 A
Peak output current as total
10 A
20 A
26 A
120 V (1-/3-phase connection)
0.6 kVA
1.2 kVA
2.5 kVA
230 V (1-/3-phase connection)
1.2 kVA
2.4 kVA
4.8 kVA
400 V (only 3-phase connection)
2.1 kVA
4.2 kVA
8.3 kVA
480 V (only 3-phase connection)
2.5 kVA
5.0 kVA
10.0 kVA
Continuous braking power (2)
50 W
150 W
90 W
Max. braking power
14 kW
Power loss (3)
55 W
85 W
160 W
System bus
EtherCAT
Weight
5.0 kg
6.0 kg
6.0 kg
device current (1) Rated apparent power for S1 operation (selection)
Dimensions
AX5201
AX5203
AX5206
Drive Technology
www.beckhoff.com/AX52xx Further information (1) RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper
Height without connectors
274 mm
274 mm
274 mm
1085
Width
92 mm
92 mm
92 mm
Depth without connectors
232 mm
232 mm
232 mm
Ordering information
AX520x-0000
AX5201-0000
Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 1.5 A, EtherCAT interface
AX5203-0000
Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 3 A, EtherCAT interface
AX5206-0000
Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 6 A, EtherCAT interface
(*)
For 1-phase mains the total current is limited to 9 A.
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AX51xx
AX5160/AX5172
AX5190/AX5191
AX5192/AX5193
Drive Technology
AX51xx | Digital Compact Servo Drives: Performance class up to 120 kW
1086
Demand for higher output has increased significantly in all sectors, for example in order to replace a pneumatic or hydraulic drive motor with a more maintenance-friendly electrical axis, or in order to meet stringent dynamic demands even for high loads. For this reason, higher power servo drives have been added to the AX5000 drive family. These amplifiers, with nominal device currents of up to 170 A (315 A in preparation), fit seamlessly into the world of the smaller AX5000. The AX5000 amplifiers are available in three sizes with rated currents of 60 A, 72 A, 90 A, 110 A, 143 A and 170 A (315 A in preparation). In each case, the controllers deliver 1.3 to 2 times the rated current for up to 3 seconds and are designed for 3-phase operation at 400 to 480 V AC. The versions up to 72 A feature integrated mains filters
for compliance with EN 61800-3 requirements. Provision is made for the connection of an external ballast resistor. The EtherCAT connection to the PC-based control technology enables optimum utilisation of available resources. The AX5000 is very flexible with regard to the motors that can be connected: different motor sizes and types such as synchronous, linear, torque and asynchronous motors can be connected without additional measures. The multi-feedback interface supports all common standards. The AX5000 was developed specifically for the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly beneficial for drive technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.
BECKHOFF New Automation Technology
Features – high-speed EtherCAT system communication – available in three sizes – rated currents: 60 A, 72 A, 90 A, 110 A, 143 A, 170 A (315 A in preparation) – Supply voltage: 3 x 400…480 V AC ±10 %; the ratings are reduced by 10 % when connecting 480 V AC. – multi-feedback interface – flexible motor type selection – scalable wide range motor current measurement – high-speed capture inputs – diagnostic and parameter display – integrated mains filters up to 72 A rated current, Cat. C3 according to EN 61800-3 – optional safety functions: – restart lock – intelligent TwinSAFE safety functions
We reserve the right to make technical changes.
AX51xx
Technical data
AX5160
AX5172
AX5190
AX5191
AX5192
AX5193
Rated output current at 40 °C
60 A
72 A
90 A
110 A
143 A
170 A
(3-phase connection) Rated supply voltage
3 x 400…480 V AC ±10 %
DC-Link voltage
max. 890 V DC
Peak output current (1)
120 A
144 A
135 A
165 A
215 A
221 A
Rated apparent power
42.0 kVA
50.0 kVA
62.0 kVA
76.0 kVA
99.0 kVA
118.0 kVA
1010 W
1300 W
1600 W
2100 W
2500 W
13.0 kg
28.0 kg
28.0 kg
32.0 kg
32.0 kg
for S1 operation 400 V (only 3-phase connection) Braking power
external
Power loss (2)
830 W
System bus
EtherCAT
Weight
13.0 kg
Further information
www.beckhoff.com/AX5160
RMS for max. 3 seconds, (2)S1 operation, incl. power supply, without brake chopper
Dimensions
AX5160
AX5172
AX5190
AX5191
AX5192
AX5193
Height without connectors
345 mm
345 mm
540 mm
540 mm
540 mm
540 mm
Width
190 mm
190 mm
280 mm
280 mm
280 mm
280 mm
Depth without connectors
240 mm
240 mm
242 mm
242 mm
322 mm
322 mm
Ordering information
AX51xx
AX5160
Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 60 A, EtherCAT interface
AX5172
Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 72 A, EtherCAT interface
AX5190
Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 90 A, EtherCAT interface
AX5191
Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 110 A, EtherCAT interface
AX5192
Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 143 A, EtherCAT interface
AX5193
Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 170 A, EtherCAT interface
Mains filter, mains choke and brake resistor must be ordered separately. For availability status see Beckhoff website at: www.beckhoff.com/AX5160
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
Drive Technology
(1)
1087
AX5000 Accessories
AX5901 | Power supply module
AX5911/AX5912 | Power distribution module
Accessories for AX5xxx Servo Drives AX5000 | Options and accessories Generative energy In dynamic multi-axis applications, excessive DC-Link voltages may occur due to alternate acceleration and deceleration of the drive axes. This brake energy can either be dissipated or converted. For the AX5000, a number of optional modules are available for dealing with this task.
Drive Technology
AX5001 | DC-Link expansion Through expansion of the capacitor capacity of the DC-Link, brake energy can be stored and reused for the next acceleration process. Connection of the expansion module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the TwinCAT System Manager.
1088
AX5021 | Brake module The brake module consists of an internal braking resistor with a continuous output of 250 W, forced cooling and a brake chopper. An external braking resistor with a continous output of 6 kW can be connected to the brake chopper. Installation outside the control cabinet avoids additional heat generation within the cabinet. The cold plate design of the heat sink enables installation on watercooled plates. Connection of the brake module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the System Manager.
BECKHOFF New Automation Technology
AX504x | Energy recovery modules Through connection of an energy recovery module with integrated mains inverter, brake energy can be fed back directly into the supply network. The energy recovery module is connected to the DC-Link of the AX-Bridge. The integrated EtherCAT interface enables parameterisation and diagnosis via the TwinCAT System Manager. At the same time, the energy balance can be documented. AX-Bridge quick connection system The AX-Bridge quick connection system enables simple and fast connection of several AX5000 devices to form a multi-axis system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage. AX5901 | Power supply module – supply module with snap-on connection for the AX5000 – connection of supply or DC-Link voltage and 24 V DC for control and brake energy AX5911/AX5912 | Power distribution module – clip-on quick connection system for power supply, DC-Link and control voltage – connection module for multi-axis system with integrated power rails – current carrying capacity of the power rails up to 85 A according to UL – simple, wireless connection of several Servo Drives – fast installation and commissioning
We reserve the right to make technical changes.
AX5000 Accessories
Options Ordering information
AX5xxx | Options
AX5001-0000
DC-Link expansion module and 24 V DC power management
Pict.
AX5021-0000
ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kW)
AX504x-0000
energy recovery module
AX5701-0000
encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX51xx)
AX5702-0000
encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX52xx)
A
AX5801-0000
TwinSAFE drive option card: safe restart lock, STO, SS1
B
AX5805-0000
TwinSAFE drive option card: STO, SS1, SS2, SOS, SLS, SDI
AX5901-000x
AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control and brake C
energy (pluggable) (AX5x01…AX5125) AX5911-000x
AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage D
(pluggable), for AX5x01…AX5112 AX5912-000x
AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage (pluggable), for AX5118 and AX5125
E
Option x = 0: CE version, x = 1: UL version with additional fuses For availability status see Beckhoff website at: www.beckhoff.com/AX5000 A
B
C
D
E
Connectors for AX5000 Servo Drive ZS4500-20xx | Connectors
ZS4500-2001
X01 mains input connector, 4-pin socket, AX5101-AX5125 (included in the scope of the AX5000 supply), max. 6 mm²
A
ZS4500-2002
X02 DC-Link connector, 2-pin socket (included in the scope of the AX5000 supply), max. 6 mm²
B
ZS4500-2003
X03 24 V DC supply connector, 3-pin socket (included in the scope of the AX5000 supply), max. 6 mm²
C
ZS4500-2006
X06 BLIO connector, single row without LED (included in the scope of the AX5000 supply), max. 1.5 mm²
D
ZS4500-2007
X06 BLIO connector, single row with LED, max. 1.5 mm²
E
ZS4500-2008
X06 BLIO connector, triple-row with LED, max. 1.5 mm²
F
ZS4500-2010
plug kit: X01, X02, X03, X06 (included in the scope of the AX5000 supply)
ZS4500-2011
encoder connector X11/X21, D-Sub, 15-pin with enclosure
G
ZS4500-2012
resolver socket X12/X22, D-Sub, 15-pin with enclosure
H
ZS4500-2013
motor connector plug X13/X23, 4-pin, 2.5 mm², with shroud, up to 25 A, max. 6 mm²
I
ZS4500-2014
connector X14/X24, 5-pin, motor brake and thermal protection contact, max. 1.5 mm²
J
A
B
Pict.
C
D
E
Drive Technology
Ordering information
1089
F
We reserve the right to make technical changes.
G
H
I
J
BECKHOFF New Automation Technology
AX5000 Accessories
Connectors for Servomotors AMxxxx, ALxxxx and cables Ordering information
ZS4000-20yy | Connectors
ZS4000-2010
EMC power connector for servo cable (counterpart for motor box), BG1, up to winding code P (18 A)
Pict. A
ZS4000-2011
EMC power connector for servo cable (counterpart for motor box), BG1.5, for winding code Q (25 A)
B
ZS4000-2020
EMC resolver connector for resolver cable (counterpart for motor box)
C
ZS4000-2021
EMC encoder connector for encoder cable (counterpart for motor box)
D
ZS4000-2030
EMC thermo-protective male connector for thermo-protective wire, D-sub, 9-pin, with housing, straight
E
ZS4000-2040
EMC power coupling, counterpart for motor cable, BG1
F
ZS4000-2041
EMC power coupling, counterpart for motor cable, BG1.5
G
ZS4000-2050
EMC resolver coupling, counterpart for resolver cable
H
ZS4000-2051
EMC encoder coupling for servomotors, counterpart for encoder cable
I
ZS4000-2060
resolver female socket, angled 90°, for AM2000
J
ZS4000-2061
encoder female socket, angled 90°, for AM2000
K
ZS4000-2062
resolver female encoder, rotatable, angled 90°, for AM3000
L
ZS4000-2063
encoder female encoder, rotatable, angled 90°, for AM3000
M
ZS4000-2070
power female socket, angled 90°, for AM2000
N
ZS4000-2071
power female socket, rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A)
N
ZS4000-2072
power female socket, rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (25 A)
O
ZS4000-2080
resolver female socket, straight, for AM2000
P
ZS4000-2081
encoder female socket, straight, for AM2000
Q
ZS4000-2090
power female socket, straight, for AM2000
R
ZS4000-2100
metal flange for motor cable to adjust the connector, two parts with sealing
S
ZS4000-2101
metal flange for feedback cable to adjust the connector, two parts with sealing
T
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
Drive Technology
A
1090
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX5000 Accessories
EtherCAT patch cable Ordering information
ZK1090-9191-0xxx | EtherCAT patch cable
ZK1090-9191-0001
EtherCAT bridge AX5201 to AX5112, length 0.17 m
ZK1090-9191-0002
EtherCAT bridge AX5118-AX5140, length 0.26 m
ZK1090-9191-0005
EtherCAT patch cable, length 0.5 m
ZK1090-9191-0010
EtherCAT patch cable, length 1.0 m
ZK1090-9191-0020
EtherCAT patch cable, length 2.0 m
ZK1090-9191-0030
EtherCAT patch cable, length 3.0 m
ZK1090-9191-0050
EtherCAT patch cable, length 5.0 m
ZK1090-9191-0100
EtherCAT patch cable, length 10.0 m
AX5000 mains filter Ordering information
AX2090-NF50-0xxx | Mains filter
AX2090-NF50-0014
mains filter C2 for AX5000 Servo Drives up to 14.6 A
AX2090-NF50-0032
mains filter C2 for AX5000 Servo Drives up to 32.8 A
AX2090-NF50-0063
mains filter C2 for AX5160 Servo Drives up to 63 A
AX2090-NF50-0100
mains filter C2/C3 for AX5172/AX5190 Servo Drives up to 100 A
AX2090-NF50-0150
mains filter C2/C3 for AX5191/AX5192 Servo Drives up to 150 A
AX2090-NF50-0180
mains filter C2/C3 for AX5193 Servo Drives up to 180 A
AX5000 mains chokes Ordering information
AX2090-ND50-00xx | Mains choke
AX2090-ND50-0060
mains choke UK 2 % for AX5160 Servo Drive
AX2090-ND50-0072
mains choke UK 2 % for AX5172 Servo Drive
AX2090-ND50-0090
mains choke UK 2 % for AX5190 Servo Drive
AX2090-ND50-0110
mains choke UK 2 % for AX5191 Servo Drive
AX2090-ND50-0143
mains choke UK 2 % for AX5192 Servo Drive
AX2090-ND50-0170
mains choke UK 2 % for AX5193 Servo Drive
Ordering information
AX2090-BW5x-xx00 | Ballast resistors
AX2090-BW50-0300
external ballast resistor for AX5x01 to AX5112 (stand-alone), 300 W/47 Ω
AX2090-BW50-0600
external ballast resistor for AX5x01 to AX5112 (stand-alone), 600 W/47 Ω
AX2090-BW50-1600
external ballast resistor for AX5x01 to AX5112 (stand-alone), 1600 W/47 Ω
AX2090-BW51-1000
external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 1000 W/23 Ω
AX2090-BW51-3000
external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 3000 W/23 Ω
AX2090-BW51-6000
external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 6000 W/23 Ω
Recommended interface cables: for AX2090-BW50-xxxx = ZK4509-0003-xxxx for AX2090-BW51-xxxx = ZK4509-0004-xxxx
Drive Technology
AX5000 ballast resistors
1091
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AX5000 Accessories
AX5000 motor chokes Ordering information
AX2090-MD50-00xx | Motor chokes
AX2090-MD50-0012
motor choke for AX5000, motor cable > 25 m, up to 12 A rated current
AX2090-MD50-0025
motor choke for AX5000, motor cable > 25 m, up to 25 A rated current
Motor cables 1.5 mm² for AL2000/AM2000/AM3000/AM3500 at AX5x01 to AX5112 (1.5 A to 12 A) Ordering information
Motor cable with 1.5 mm² wire cross-section, fixed installation
ZK4500-0003-xxxx
cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,
Pict.
min. bending radius = 200 mm (18 x OD), 4 x 1.5 + 2 x (2 x 0.75 mm²), length < 25 m
A
ZK4500-0003-0050
example for 5 m length
A
ZK4502-0003-xxxx
length ≥ 25 m
A
ZK4509-0003-xxxx
not assembled
A
ZK4501-0003-xxxx
cable extension
B
ZK4500-0211-xxxx
motor cable with yTec plug for AM301x-xxxx-0005, 4 x 0.75 mm²,
A
dynamic, suitable as trailing cable (5 million bending cycles), max. 180 m/min, max. 5 m/s², min. bending radius = 97 mm (10 x OD), max. chain length horizontal 20 m, vertical 5 m A
B
Ordering information
Motor cable with 1.5 mm² wire cross-section, highly flexible, suitable as trailing cable
ZK4500-0023-xxxx
highly dynamic, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,
Pict.
Drive Technology
min. bending radius = 85 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m 4 x 1.5 + 2 x (2 x 0.75 mm²), length < 25 m ZK4500-0023-0050
example for 5 m length
ZK4502-0023-xxxx
length ≥ 25 m
ZK4509-0023-xxxx
not assembled
ZK4501-0023-xxxx
cable extension
C
D
1092 C
D
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX5000 Accessories
Motor cables 2.5 mm² for AM2000/AM3000 (up to winding code “P”)/AM3500 at AX5118 (18 A) Ordering information
Motor cable with 2.5 mm² wire cross-section, fixed installation
ZK4500-0004-xxxx
cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,
Pict.
min. bending radius = 240 mm (18 x OD), ZK4500-0004-0050
4 x 2.5 + 2 x (2 x 1 mm²), length < 25 m example for 5 m length
ZK4502-0004-xxxx
length ≥ 25 m
ZK4509-0004-xxxx
not assembled
ZK4501-0004-xxxx
cable extension
E
E
F
F
Ordering information
Motor cable with 2.5 mm² wire cross-section, highly flexible, suitable as trailing cable
ZK4500-0024-xxxx
highly dynamic, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,
Pict.
bending radius = 100 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m, 4 x 2.5 + 2 x (2 x 1 mm²), length < 25 m ZK4500-0024-0050
example for 5 m length
ZK4502-0024-xxxx
length ≥ 25 m
ZK4509-0024-xxxx
not assembled
ZK4501-0024-xxxx
cable extension
G
G
H
H
Motor cables 4 mm² for AM3000 (winding code “Q”) at AX5125 (25 A) Motor cable with 4 mm² wire cross-section, flexible dynamic, suitable as trailing cable (10 million bending cycles), max. 180 m/min, max. 5 m/s²,
Pict.
bending radius = 150 mm (10 x OD), ZK4500-0015-0050
4 x 4 + 2 x 1 + (2 x 1.5 mm²), length < 25 m example for 5 m length
ZK4502-0015-xxxx
length ≥ 25 m
ZK4509-0015-xxxx
not assembled
ZK4501-0015-xxxx
cable extension
I
We reserve the right to make technical changes.
I
J
J
BECKHOFF New Automation Technology
Drive Technology
Ordering information ZK4500-0015-xxxx
1093
AX5000 Accessories
Motor cables, not assembled, for higher performance Ordering information
Motor cable for Servo Drives from AX5125
ZK4509-0016-0xxx
6 mm², for AX5125, flexible, suitable as trailing cable with 10 million bending cycles
ZK4509-0017-0xxx
10 mm², for AX5140, flexible, suitable as trailing cable with 10 million bending cycles
ZK4509-0018-0xxx
16 mm², for AX5172, flexible, suitable as trailing cable with 10 million bending cycles
ZK4509-0019-0xxx
25 mm², for AX5190, flexible, suitable as trailing cable with 10 million bending cycles
ZK4509-0019-1xxx
35 mm², for AX5191, flexible, suitable as trailing cable with 10 million bending cycles
ZK4509-0019-2xxx
50 mm², for AX5192, flexible, suitable as trailing cable with 10 million bending cycles
Absolute encoder cables AL2xxx/AM3xxx to AX5000 Ordering information
Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section
ZK4510-0000-xxxx
cables for fixed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,
Pict.
ZK4510-0000-0050
example for 5 m length
ZK4511-0000-xxxx
extension cable for fixed installation
ZK4519-0000-xxxx
not assembled
ZK4510-0020-xxxx
highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,
min. bending radius = 140 mm (18 x OD)
A B
min. bending radius = 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m ZK4510-0020-0050
example for 5 m length
ZK4511-0020-xxxx
extension cable, highly dynamic, suitable as trailing cable
ZK4519-0020-xxxx
not assembled
ZK4510-0210-xxxx
dynamic encoder cable with yTec plug, 4 x 2 x 0.25 mm²
A
A B
B
Drive Technology
Resolver cable AM2000/AM3000/AM3500 to AX5000 Ordering information
Resolver cable with 4 x 2 x 0.25 mm² wire cross-section
ZK4530-0010-xxxx
dynamic, suitable as trailing cable (10 million bending cycles), max. 120 m/min, max. 4 m/s², bending radius = 75 mm (10 x OD)
C
ZK4530-0010-0050
example for 5 m length
A
ZK5431-0010-xxxx
extension cable
D
ZK4539-0010-xxxx
not assembled
A
ZK4530-0210-xxxx
resolver cable with yTec plug for AM301x-xxxx-0005
A
C
Pict.
D
1094
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX5000 Accessories
Connector box encoder cables AL2250 to AX5000 Ordering information
Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section
ZK4520-0020-xxxx
highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s², min. bending radius 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m, for connection of the connector box AL2250-0001 to AX5000 for encoder with zero pulse
Absolute encoder cables AM2xxx to AX5000 Ordering information
Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section
ZK4510-0120-xxxx
highly flexible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,
ZK4510-0120-0050
min. bending radius = 55 m (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m example for 5 m length
ZK4519-0120-xxxx
not assembled
Thermal protection cables ALxxxx to AX5000 Ordering information
Thermal protection cables with 4 x 0.14 mm² wire cross-section
ZK4540-0020-xxxx
thermal protection cable, highly flexible, suitable as trailing cable, assembled at both ends, 4 x 0.14 mm², 10 million bending cycles, max. 240 m/min, max. 30 m/s², min. bending radius = 55 mm (7 x OD)
Ordering information
TDmlAX-5000-0000-0200 | Documentation
TDmlAX-5000-0000-0200
AX5000 commissioning and installation manual
Drive Technology
Documentation
1095
For availability status see Beckhoff website at: www.beckhoff.com/DriveTechnology
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
Servo Drives AX2000, AX2500
Drive Technology
Digital Compact Servo Drives
1096
Servo Drive AX2000 The standard versions of the Servo Drives AX2000 are available in six current ratings. Interference suppression filters are integrated into the power feeds for operation directly from the mains up to AX2020, as are suppression filters for the 24 V auxiliary voltage supply. The digital Servo Drives offer a large number of convenient functions. These include adjustable setvalue ramps, two analog monitor outputs, four program-
We reserve the right to make technical changes.
mable digital inputs (two of which are defined, as standard, as limit switch inputs) and two digital outputs. The Servo Drive can optionally be fitted with a start-up lock for personnel safety. It prevents the drive from starting again even though the electrical power is present. The main circuit can therefore remain live. The start-up lock has been approved by the responsible professional association. Integrated safety is also strongly emphasised. In the Servo Drives, the electrically secure isolation is in accordance with EN 50178 between the mains or motor connections. The electronics signal is achieved with appropriate â&#x20AC;&#x153;creepageâ&#x20AC;? paths and complete potential separation. Further integrated functions offer soft starting, overvoltage detection, short-circuit protection and phase failure monitoring.
module contains power supply unit, mains filter for power and auxiliary voltage, ballast circuit and resistor as well as a power output stage and can also be operated stand-alone. The subsequent additional axis modules are simply plugged directly into the master module and are connected in the intermediate DC circuit via a socket strip.
Servo Drive AX2500 The AX2500 series is integrated into the Beckhoff modular drive concept as an extension of the AX2000 Servo Drive series. The AX2500 Servo Drives are fully software compatible with the AX2000 and provide maximum output in the smallest space. In its maximum configuration the multi-axis system comprises eight axes, i.e. a master module with seven axis modules. The master
Drive Technology
Fully digital Servo Drives as an intelligent backbone Servo Drives from the AX2000/AX2500 series are integrated as components of drive systems in electrical equipment or machines. The devices drive the brushless Synchronous Servomotors AM2000 and Linear Servomotors AL2000 with regulation of torque, speed or position. The digital Servo Drives are available in two versions. The AX2000 series is a powerful variant with Servo Drives designed for nominal current of up to 70/80 A. The AX2500 series Servo Drives are modularly expandable and optimised for applications where space is tight. The maximum nominal current is 6 A. Both series are fully software-compatible among each other and are integrated in the TwinCAT control software.
1097
BECKHOFF New Automation Technology
AX2000
AX20xx | Digital Compact Servo Drives The Digital Servo Drives combine the most modern power electronics with a compact practical size. The characteristics such as small dimensions, integrated EMC filters up to AX2020 and plug-in connectors allow simple and cheap installation into control cabinets. An internal 32 bit microprocessor provides high quality
control, with sampling times down to 62 µs. The variable fieldbus connection permits easy integration into a variety of control environments: EtherCAT, PROFIBUS, SERCOS interface, CANopen, DeviceNet, real-time Ethernet and Lightbus. Together with the Synchronous Servomotors of the AM2xxx, AM3xxx and AL2xxx/AL3800 series,
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the Compact Servo Drives offer an ideally matching digital drive system.
compliance with all relevant standards: CE, UL, cUL direct to grounded 3-phase mains, 230 V-10 %…480 V+10 %, 50 Hz; 208 V-10 %…480 V+10 %, 60 Hz integrated mains filter up to 20 A all shielding connections directly on the amplifier
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Features – The integrated encoder and resolver interfaces allow the connection of a resolver or a high-resolution singleor multi-turn sine cosine encoder as a feedback unit.
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Technical data
AX2003
AX2006
AX2010
AX2020
AX2040
AX2070
Rated output current
3A
6A
10 A
20 A
40 A
70 A/80 A
Rated supply voltage
3 x (230…480) V AC ±10 %, 50…60 Hz
Rated intermediate circuit
(310…675) V DC
DC voltage Rated output current
3 Arms
6 Arms
10 Arms
20 Arms
40 Arms
70 Arms/80 Arms
6 Arms
12 Arms
20 Arms
40 Arms
80 Arms
140 Arms/160 Arms
2 kVA
4.2 kVA
7 kVA
14 kVA
30 kVA
50 kVA
80 W
200 W
200 W
200 W
–
–
500 W
1.5 kW
1.5 kW
1.5 kW
6 kW
6 kW
4.0 kg
5.0 kg
7.5 kg
19.5 kg
21 kg
(rms value ±3 %)
Drive Technology
Peak output current
1098
(max. approx. 5 s ±3 %) Rated connected load for S1 operation Continuous output of regen circuit (RBint) Continuous output of regen circuit (RBext) max. Weight
4.0 kg
Further information
www.beckhoff.com/AX20xx
Dimensions
AX2003
AX2006
AX2010
AX2020
AX2040
AX2070
Height without connectors
275 mm
275 mm
275 mm
275 mm
495 mm
495 mm
Width
70 mm
70 mm
70 mm
120 mm
250 mm
250 mm
Depth without connectors
265 mm
265 mm
265 mm
265 mm
300 mm
300 mm
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX2000
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Intermediate circuits can be connected in parallel with ballast distribution. programmable via RS232 interface
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CANopen interface on board 2-key operation directly at the amplifier with status information on LED display optional: restart lock (AS)
Servo Drives with fieldbus interface AX2000-Bxxx AX20xx-xxxx-000z
AX2003-0000-000z
Digital Compact Servo Drive, rated output current 3 A (CANopen interface on-board)
AX2006-0000-000z
Digital Compact Servo Drive, rated output current 6 A (CANopen interface on-board)
AX2010-0000-000z
Digital Compact Servo Drive, rated output current 10 A (CANopen interface on-board)
AX2020-0000-000z
Digital Compact Servo Drive, rated output current 20 A (CANopen interface on-board)
AX2040-0000-0001
Digital Compact Servo Drive, rated output current 40 A (CANopen interface on-board)
AX2070-0000-0001
Digital Compact Servo Drive, rated output current 70 A/80 A (CANopen interface on-board)
AX2003-B110-000z
Digital Compact Servo Drive, rated output current 3 A, EtherCAT interface
AX2006-B110-000z
Digital Compact Servo Drive, rated output current 6 A, EtherCAT interface
AX2010-B110-000z
Digital Compact Servo Drive, rated output current 10 A, EtherCAT interface
AX2020-B110-000z
Digital Compact Servo Drive, rated output current 20 A, EtherCAT interface
AX2040-B110-0001
Digital Compact Servo Drive, rated output current 40 A, EtherCAT interface
AX2070-B110-0001
Digital Compact Servo Drive, rated output current 70 A/80 A, EtherCAT interface
AX2003-B200-000z
Digital Compact Servo Drive, rated output current 3 A, Lightbus interface
AX2006-B200-000z
Digital Compact Servo Drive, rated output current 6 A, Lightbus interface
AX2010-B200-000z
Digital Compact Servo Drive, rated output current 10 A, Lightbus interface
AX2020-B200-000z
Digital Compact Servo Drive, rated output current 20 A, Lightbus interface
AX2040-B200-0001
Digital Compact Servo Drive, rated output current 40 A, Lightbus interface
AX2070-B200-0001
Digital Compact Servo Drive, rated output current 70 A/80 A, Lightbus interface
AX2003-B310-000z
Digital Compact Servo Drive, rated output current 3 A, PROFIBUS DP interface
AX2006-B310-000z
Digital Compact Servo Drive, rated output current 6 A, PROFIBUS DP interface
AX2010-B310-000z
Digital Compact Servo Drive, rated output current 10 A, PROFIBUS DP interface
AX2020-B310-000z
Digital Compact Servo Drive, rated output current 20 A, PROFIBUS DP interface
AX2040-B310-0001
Digital Compact Servo Drive, rated output current 40 A, PROFIBUS DP interface
AX2070-B310-0001
Digital Compact Servo Drive, rated output current 70 A/80 A, PROFIBUS DP interface
AX2003-B520-000z
Digital Compact Servo Drive, rated output current 3 A, DeviceNet interface
AX2006-B520-000z
Digital Compact Servo Drive, rated output current 6 A, DeviceNet interface
AX2010-B520-000z
Digital Compact Servo Drive, rated output current 10 A, DeviceNet interface
AX2020-B520-000z
Digital Compact Servo Drive, rated output current 20 A, DeviceNet interface
AX2040-B520-0001
Digital Compact Servo Drive, rated output current 40 A, DeviceNet interface
AX2070-B520-0001
Digital Compact Servo Drive, rated output current 70 A/80 A, DeviceNet interface
AX2003-B750-000z
Digital Compact Servo Drive, rated output current 3 A, SERCOS interface
AX2006-B750-000z
Digital Compact Servo Drive, rated output current 6 A, SERCOS interface
AX2010-B750-000z
Digital Compact Servo Drive, rated output current 10 A, SERCOS interface
AX2020-B750-000z
Digital Compact Servo Drive, rated output current 20 A, SERCOS interface
AX2040-B750-0001
Digital Compact Servo Drive, rated output current 40 A, SERCOS interface
AX2070-B750-0001
Digital Compact Servo Drive, rated output current 70 A/80 A, SERCOS interface
AX2003-B900-000z
Digital Compact Servo Drive, rated output current 3 A, Ethernet interface
AX2006-B900-000z
Digital Compact Servo Drive, rated output current 6 A, Ethernet interface
AX2010-B900-000z
Digital Compact Servo Drive, rated output current 10 A, Ethernet interface
AX2020-B900-000z
Digital Compact Servo Drive, rated output current 20 A, Ethernet interface
AX2040-B900-0001
Digital Compact Servo Drive, rated output current 40 A, Ethernet interface
AX2070-B900-0001
Digital Compact Servo Drive, rated output current 70 A/80 A, Ethernet interface
Drive Technology
Ordering information
Option z = 0: without restart lock, z = 1: with restart lock Accessories see page
1129
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
1099
AX2500
AX25xx | Digital Compact Servo Drives The AX2500 series is a modular drive system. The AX2500 Servo Drives are fully software-compatible with the AX2000. In its maximum configuration, the multi-axis system comprises eight axes, i.e. a supply module with seven axis modules. The supply module comprises a
power supply, a mains filter for power and auxiliary voltage, a ballast circuit and resistor and a power output stage. The following axis modules are simply plugged directly onto the supply module and connected with each other in the intermediate DC circuit via a socket strip, which
nificantly. The modular concept also minimises possible sources of error. The variable fieldbus connection enables simple integration into various control worlds: PROFIBUS DP, SERCOS interface, CANopen, real-time Ethernet and Lightbus. The AX2500 Servo
is also used for looping through the 24 V DC auxiliary voltage. This provides the user with a very compact, cost-optimised servo system, which is flexibly adaptable to the respective requirements. Compared with single axes, the wiring and commissioning effort is reduced sig-
Technical data
AX2503
AX2506
AX2513
AX2516
AX2523
Function
master module
master module
master module
master module
axis module
axis module
Rated output current
3A
6 A*
3A
6 A*
3A
6 A*
Rated supply voltage
1 x 115…1/3 x
1 x 115…1/3 x
3 x (230…400)
3 x (230…400)
–
–
230 V AC ±10 %,
230 V AC ±10 %,
V AC ±10 %,
V AC ±10 %,
50…60 Hz (160…310) V DC
50…60 Hz (160…310) V DC
50…60 Hz (310…560) V DC
50…60 Hz (310…560) V DC
(160…560) V DC
(160…560) V DC
3 Arms
6 Arms*
3 Arms
6 Arms*
3 Arms
6 Arms*
9 Arms
12 Arms*
9 Arms
12 Arms*
9 Arms
12 Arms*
7 kVA
7 kVA
12 kVA
12 kVA
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–
40 W
40 W
40 W
40 W
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Rated intermediate circuit
AX2526
DC voltage Rated output current
Drive Technology
(rms value ±3 %)
1100
Peak output current (max. approx. 5 s ±3 %) Maximum installed power for S1 operation, multi-axis systems Continuous output of regen circuit (RBint) Further information
www.beckhoff.com/AX25xx
Dimensions
AX2503
AX2506
AX2513
AX2516
AX2523
AX2526
Height without connectors
230 mm
267 mm*
230 mm
267 mm*
230 mm
267 mm*
Width
100 mm
100 mm
100 mm
100 mm
50 mm
50 mm
Depth without connectors
240 mm
*with attached fan
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX2500
Drive can be used for motors with resolver or with single-turn / multi-turn absolute encoder. The operation of linear and asynchronous motors is also possible. Ready-made motor and feedback lines are offered as accessories.
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Features – mains connection – mains filter included centrally in the supply module – compliance with all relevant standards: CE, UL, cUL – screened connections directly at the AX2500
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24 V DC connection enable connection RS232 connection intermediate circuit coupling for all axes via socket strip BTB (“ready for operation”) contact device-dependent supply voltage: 1 x/3 x 115 V AC…230 V AC for supply module AX2503/AX2506, 3 x 230 V AC…400 V AC for supply module AX2513/AX2516
– – –
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Earth-free operation is acceptable. simple mechanical mounting via DIN rails only two different housing widths for supply module/axis module 100 mm/50 mm mounting on DIN rail for 300 mm control cabinets
Ordering information
AX25xx-Bxxx-0000
AX2503-B200-0000
master module, 115 V…230 V, rated output current 3 A, Lightbus interface
AX2506-B200-0000
master module, 115 V…230 V, rated output current 6 A*, Lightbus interface
AX2513-B200-0000
master module, 230 V…400 V, rated output current 3 A, Lightbus interface
AX2516-B200-0000
master module, 230 V…400 V, rated output current 6 A*, Lightbus interface
AX2523-B200-0000
axis module, rated output current 3 A, Lightbus interface
AX2526-B200-0000
axis module, rated output current 6 A*, Lightbus interface
AX2503-B310-0000
master module, 115 V…230 V, rated output current 3 A, PROFIBUS DP interface
AX2506-B310-0000
master module, 115 V…230 V, rated output current 6 A*, PROFIBUS DP interface
AX2513-B310-0000
master module, 230 V…400 V, rated output current 3 A, PROFIBUS DP interface
AX2516-B310-0000
master module, 230 V…400 V, rated output current 6 A*, PROFIBUS DP interface
AX2523-B310-0000
axis module, rated output current 3 A, PROFIBUS DP interface
AX2526-B310-0000
axis module, rated output current 6 A*, PROFIBUS DP interface
AX2503-B510-0000
master module, 115 V…230 V, rated output current 3 A, CANopen interface
AX2506-B510-0000
master module, 115 V…230 V, rated output current 6 A*, CANopen interface
AX2513-B510-0000
master module, 230 V…400 V, rated output current 3 A, CANopen interface
AX2516-B510-0000
master module, 230 V…400 V, rated output current 6 A*, CANopen interface
AX2523-B510-0000
axis module, rated output current 3 A, CANopen interface
AX2526-B510-0000
axis module, rated output current 6 A*, CANopen interface
AX2503-B750-0000
master module, 115 V…230 V, rated output current 3 A, SERCOS interface
AX2506-B750-0000
master module, 115 V…230 V, rated output current 6 A*, SERCOS interface
AX2513-B750-0000
master module, 230 V…400 V, rated output current 3 A, SERCOS interface
AX2516-B750-0000
master module, 230 V…400 V, rated output current 6 A*, SERCOS interface
AX2523-B750-0000
axis module, rated output current 3 A, SERCOS interface
AX2526-B750-0000
axis module, rated output current 6 A*, SERCOS interface
Drive Technology
Servo Drives with fieldbus interface AX2500-Bxxx
AX2503-B900-0000
master module, 115 V…230 V, rated output current 3 A, Ethernet interface
1101
AX2506-B900-0000
master module, 115 V…230 V, rated output current 6 A*, Ethernet interface
AX2513-B900-0000
master module, 230 V…400 V, rated output current 3 A, Ethernet interface
AX2516-B900-0000
master module, 230 V…400 V, rated output current 6 A*, Ethernet interface
AX2523-B900-0000
axis module, rated output current 3 A, Ethernet interface
AX2526-B900-0000
axis module, rated output current 6 A*, Ethernet interface
*with attached fan Servo Drives with DeviceNet interface on request Accessories see page
1129
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AX2xxx Accessories
AX2xxx accessories Motor cables ALxxxx/AMxxxx to AX2000 Ordering information
ZK4000-21y1-2zzz | Motor cable with 1.5 mm² cross-cut (up to AX2010)
ZK4000-2111-2050
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 5 m
ZK4000-2111-2100
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 10 m
ZK4000-2111-2150
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 15 m
ZK4000-2111-2200
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 20 m
ZK4000-2111-2250
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 25 m
ZK4000-2111-2300
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 30 m
ZK4000-2101-2zzz
motor cable, not assembled, 4 x 1.5 mm² + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2101-2100 = 10 metres
Ordering information
ZK4000-21y2-2zzz | Motor cable with 2.5 mm² cross-cut (as of servomotor AM297K) (for AX2020)
ZK4000-2112-2050
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 5 m
ZK4000-2112-2100
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 10 m
ZK4000-2112-2150
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 15 m
ZK4000-2112-2200
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 20 m
ZK4000-2112-2250
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 25 m
ZK4000-2112-2300
motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 30 m
ZK4000-2102-2zzz
motor cable, not assembled, 4 x 2.5 + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2102-2100 = 10 metres
Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed, and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.
Ordering information
ZK4000-210x-2zzz | Motor cable for AX2040/AX2070
ZK4000-2104-2zzz
Motor cable AX2040, not assembled, 4 x 6 mm² + 2 x 1.5 mm², zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2104-2100 = 10 metres
ZK4000-2105-2zzz
Motor cable AX2070, not assembled, 4 x 10 mm² + 2 x 1.5 mm²,
Drive Technology
zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2105-2100 = 10 metres
1102
Motor cables ALxxxx/AMxxxx to AX2500 Ordering information
ZK4000-27y1-2zzz | Motor cable with 1.0 mm² cross-cut
ZK4000-2711-2050
motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 5 m
ZK4000-2711-2100
motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 10 m
ZK4000-2711-2150
motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 15 m
ZK4000-2711-2200
motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 20 m
ZK4000-2711-2250
motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 25 m
ZK4000-2701-2zzz
motor cable, not assembled, 4 x 1.0 + 2 x 1 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2701-2100 = 10 metres
Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed, and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX2xxx Accessories
Resolver cables AMxxxx to AX2000/AX2500 Ordering information
ZK4000-22yy-2zzz | Resolver cables
ZK4000-2210-2050
resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 5 m
ZK4000-2210-2100
resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 10 m
ZK4000-2210-2150
resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 15 m
ZK4000-2210-2200
resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 20 m
ZK4000-2210-2250
resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 25 m
ZK4000-2210-2300
resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 30 m
ZK4000-2200-2zzz
resolver cable, not assembled, 4 x 2 x 0.25 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2200-2100 = 10 metres
Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 100 metres.
Encoder cables AMxxxx/ALxxxx to AX2000/AX2500 Ordering information
ZK4000-26yy-2zzz | Feedback cable
ZK4000-2610-2050
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 5 m
ZK4000-2610-2100
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 10 m
ZK4000-2610-2150
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 15 m
ZK4000-2610-2200
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 20 m
ZK4000-2610-2250
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 25 m
ZK4000-2610-2300
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 30 m
ZK4000-2600-2zzz
encoder cable, not assembled, 8 x 2 x 0.14 mm² zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2400-2100 = 10 metres
Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres.
Ordering information
ZK4000-24yy-2zzz | Feedback cable
ZK4000-2410-2050
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 5 m
ZK4000-2410-2100
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 10 m
Drive Technology
Encoder cables for Linear Servomotors ALxxxx*
ZK4000-2410-2150
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 15 m
1103
ZK4000-2410-2200
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 20 m
ZK4000-2410-2250
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 25 m
ZK4000-2410-2300
encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 30 m
ZK4000-2400-2zzz
encoder cable, not assembled, 8 x 2 x 0.14 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2400-2100 = 10 metres
*Only necessary if no connector box is used and encoders from other manufacturers are used. Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres.
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AX2xxx Accessories
Thermal protection cables ALxxxx* to AX2000/AX2500 Ordering information
ZK4000-25yy-2zzz | Thermal protection cables
ZK4000-2510-2050
thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 5 m
ZK4000-2510-2100
thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 10 m
ZK4000-2510-2150
thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 15 m
ZK4000-2510-2200
thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 20 m
ZK4000-2510-2250
thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 25 m
ZK4000-2510-2300
thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 30 m
ZK4000-2500-2zzz
thermal protection cable, not assembled, 4 x 2 x 0.14 mm², zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2500-2100 = 10 metres
*Only necessary if no connector box is used. Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles, special lengths on request, the maximum cable length is 50 metres.
Interface cables for AX2000/AX2500 Ordering information
ZK4000-230y-zzzz | Interface cables
ZK4000-2300-0030
interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin, length 3 metres
ZK4000-2300-0050
interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin, length 5 metres
Drive Technology
Connectors for Servo Drive AX2000 Ordering information
ZS4000-200y | Connectors
ZS4000-2000
mating connector, mains (X0-A), part of the delivery
ZS4000-2001
mating connector, mains (X0-B), part of the delivery
ZS4000-2002
connector (male), resolver (X2) D-sub, 9-pin, with housing
ZS4000-2003
mating connector, I/O (X3), part of the delivery
ZS4000-2004
mating connector, 24 V (X4), part of the delivery
ZS4000-2005
EMC-connector (female), ROD/SSI (X5), PC/CAN (X6), D-Sub, 9-pin, with housing
ZS4000-2006
EMC-connector (male), encoder (X1), 15-pin, with housing
ZS4000-2007
mating connector, DC-Link (X7), part of the delivery
ZS4000-2008
mating connector, ballast resistor (X8), part of the delivery
ZS4000-2009
mating connector, motor (X9), kit
1104
Connectors for Servo Drive AX2500 Ordering information
ZS4000-25yy | Connectors
ZS4000-2504
mating connector, power supply (X0)
ZS4000-2501
mating connector, BTB (X1)
ZS4000-2503
mating connector, I/O (X3)
ZS4000-2500
mating connector, motor (X6)
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AX2xxx Accessories
Ballast resistors for Servo Drive AX2000 Ordering information
AX2090-BWyy-zzzz | Ballast resistors
AX2090-BW01-0250
external ballast resistor for Servo Drive AX2003–AX2020 250 W/33 Ω
AX2090-BW02-0500
external ballast resistor for Servo Drive AX2003–AX2020 500 W/33 Ω
AX2090-BW03-1500
external ballast resistor for Servo Drive AX2003–AX2020 1500 W/33 Ω
AX2090-BW05-2000
external ballast resistor for Servo Drive AX2040 2000 W/15 Ω
AX2090-BW05-3000
external ballast resistor for Servo Drive AX2040 3000 W/15 Ω
AX2090-BW05-6000
external ballast resistor for Servo Drive AX2040 6000 W/15 Ω
AX2090-BW06-2000
external ballast resistor for Servo Drive AX2040 2000 W/10 Ω
AX2090-BW06-3000
external ballast resistor for Servo Drive AX2040 3000 W/10 Ω
AX2090-BW06-6000
external ballast resistor for Servo Drive AX2040 6000 W/10 Ω
Motor choke for Servo Drive AX2000/AX2500 Ordering information
AX2090-MD20 | Motor choke
AX2090-MD20
motor choke for Servo Drive AX2003-AX2020 and AX25xx with motor cable > 25 m
Mains chokes for Servo Drive AX2000 Ordering information
AX2090-NDxx | Mains chokes
AX2090-ND60-0000
mains choke for Servo Drive AX2040, 60 A, without UL approval
AX2090-ND60-0001
mains choke for Servo Drive AX2040, 60 A, with UL approval
AX2090-ND75-0000
mains choke for Servo Drive AX2070, 75 A, without UL approval
AX2090-ND130-000z
mains choke for Servo Drive AX2040/AX2070, 130 A, without UL approval
Ordering information
AX2090-NF0x | Mains filter
AX2090-NF05-0042
mains filter for Servo Drive AX2040, 42 A, without UL approval
AX2090-NF06-0075
mains filter for Servo Drive AX2070, 75 A, without UL approval
AX2090-NF06-0130
mains filter for Servo Drive AX2040/AX2070, 130 A, without UL approval
Drive Technology
Mains filter for Servo Drive AX2000
I/O interface card for AX2000 Ordering information
AX2090-IO01 | I/O interface card
AX2090-IO01
I/O interface card (14 inputs, 8 outputs) to start motion tasks
Note: in the case of using the I/O-interface card the installation of a fieldbus interface is not possible.
Software for Servo Drive AX2000/AX2500 Ordering information
AX2090-S003 | Software
AX2090-S003
operator software for AX2000/AX2500, online documentation
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
1105
Motor Series AM2000, AM3000, AM3500, AL2000, AL3800, AS1000
Drive Technology
Synchronous Servomotors, Linear Servomotors, Stepper Motors
1106
We reserve the right to make technical changes.
ing from this, motors from the AM3500 series are used. The servomotors AM2000 have angled connectors for the power supply and the feedback signals. The AM3000 and AM3500 features continuously rotatable connectors. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory. Type AG2xxx planetary gear units are offered as accessories for the AM2xxx and AM3xxx servomotors. Compact power packages: Linear Servomotors AL2xxx, AL3xxx The AL2000, AL2400 and AL2800 Linear Servomotors complement the AM2000 servomotors and can be used wherever rotary design reaches mechanical limits during installation, or where special drive characteristics, in terms of dynamics, synchronism or acceleration, are required. Linear Servomotors are easy to set up and are not subject to mechanical wear. Several motors can be used simultaneously on the same path, which offers a distinct advantage for designers. Moreover, there are virtually no limits on travel options. With their high acceleration characteristics, Linear Servomotors can achieve positioning velocities of up to 10 m/s – with a high force constant and a very good force/weight ratio. All three series of motors have the same pole spacing. This has the advantage that the procedure for adjusting the drive amplifiers and the adaptation to a linear encoder or the MES system is always the same, which saves time during commissioning. In principle, it is possible to operate several primary sections on one magnetic track. This significantly reduces the installation and component costs and opens up application options that would not normally be considered for linear motors. In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefits of ironless linear motors are particularly significant in semiconductor and plasma/LCD panel production, where highly synchronous operation and positioning quality are required.
Scaleless feedback system for AL2xxx Linear Servomotors The operation of linear motors requires a feedback system for the commutation and for monitoring of the speed and position. Normally, this measuring system consists of a reader head and a scale, mounted parallel to the travel path. The additional expenditure for the complete system increases with the length of the travel path. For this reason, Beckhoff has developed a measuring system that monitors the magnetic field of the permanent magnets of the magnetic plate and provides the AX2000/AX2500 series Servo Drive with incremental transducer signals for commutation, speed and position control. The measuring system provides one sinusoidal oscillation per logical motor revolution. A logical motor revolution corresponds to the distance between two homopolar magnets, i.e. for example between two north poles. With 24 mm, this distance is very short for the AL2xxx series linear motors, resulting in very high resolution. This leads to particularly synchronous operation and low running noise. A maximum resolution of 24 µm is adequate for simple positioning tasks. The achievable precision ranges between ±0.1 mm and largely depends on the mechanical precision and position of the travel path magnets. The influence of temperature fluctuations and external interference fields is compensated. Stepper Motors AS1000 The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capacity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications. Drive Technology
Highly dynamic, brushless Synchronous Servomotors AM2000, AM3000, AM3500 The Synchronous Servomotors are brushless, three-phase motors meeting DIN 42950 and have permanent magnets in the rotor. This high quality neodymium magnetic material makes a significant contribution to the motors’ exceptional dynamic properties. A three-phase winding is housed in the stator, and is electrically powered by the Servo Drive. The motor commutation is implemented electronically in the Servo Drive. Temperature sensors in the stator windings and corresponding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sine-wave currents to the motors. Power transmission is implemented in accordance with DIN 748 via the cylindrical shaft end with a retaining thread, optional with a feather key groove. The motors accord with insulation material class F according to DIN 57530, and are manufactured to balance quality N according to DIN ISO 2373. The protection class of the motors is IP 65/64. This can be raised to IP 65/65 if a shaft sealing ring is employed. The low-inertia servomotors from the Beckhoff AM3000 series, which are based on new material and manufacturing technologies, are predominantly used in highly dynamic motion applications. The aim of most motor development efforts is to generate more torque with a design that is as compact as possible. The challenge is that loads to be moved do not decrease accordingly – on the contrary, with each machine generation, the trend is toward ever higher loads. The aggravation of the inertia ratio between load and motor has a negative impact on control quality – in extreme cases, the mechanical system can become unstable. The inertia ratio can be optimised through suitable gearing. However, this reduces the maximum possible speed, which means that in many applications, the required velocity can no longer be reached so a larger motor and controller have to be used. In order to avoid the costs result-
1107
BECKHOFF New Automation Technology
AM3000
Drive Technology
AM30xx | Synchronous Servomotors
1108
Pole-wound motor series For the AM3000 servomotors, the stator is not wound outside the housing but inside through a needle winder. With conventional technology, the winding is pressed into the grooved laminated core. This only achieves a copper filling ratio (which determines the maximum torque) of approx. 40 %. Furthermore, the insulation layer has to be significantly thicker in order to protect the wire from mechanical stress and prevent damage. With pole winding, the copper wire is in close contact with the iron core. The wire insulation can be much thinner, since no pressing of the winding head is required. These measures lead to a significant increase in the proportion of “active“ copper, which determines the torque value, so that the performance of the AM3000 series is approx. 25–35 % higher. An additional benefit is that the motors are significantly shorter than conventional models.
Sealed winding The AM3000 servomotors are characterised by an extremely low moment of inertia, robust design and high overload capacity. The winding is sealed in order to eliminate air between the individual wires, since the thermal resistance of air is higher than that of epoxy resin. This further increases mechanical resilience, e.g. in case of vibrations. Single-piece motor housing Servomotors dissipate a large proportion of the heat generated via the mounting flange. It is therefore important to keep the heat transfer resistance as small as possible. For this reason, the housings of the AM3000 motor series are made from a single piece, since material transitions increase the thermal resistance and have a negative influence on the stability of the motor. The AM3000 Synchronous Servomotors are available with seven different flange sizes. For each size, once the flange size
BECKHOFF New Automation Technology
has been defined, there is scope for variation in the length. The motors are offered with torques between 0.18 and 53 Nm and with a wide range of nominal speeds, so that for each application and gear ratio the motor with the optimum dimensions can be selected.
– –
protection class IP 65, shaft bush IP 54 UL/CSA
Option – planetary gear units in different variants
Features – Rotable plug connectors: The plug connectors for power and feedback are freely rotatable, making wiring of the whole machine easier. – pressed bearings: preventing axial motion of the shaft – tight tolerances: resulting in a highly symmetric structure inside the motor reducing cogging to an absolute minimum – feedback option (similar to the AM2000 series): resolver, single-turn and multi-turn absolute encoders – The motors are available with smooth shaft or with groove and feather key.
We reserve the right to make technical changes.
AM3000
AM30uv-wxyz-000a
Stand-
Stand-
Rated speed at rated supply voltage
Rotor moment of inertia
Weight
Weight
still
still
230 V AC
(without
(with
(without
(with
torque
current
brake)
brake)
brake)
brake)
AM3011-wB00-000a
0.18 Nm
1.16 A
8000 min-1
–
–
0.017 kg cm²
–
0.35 kg
–
AM3012-wC00-000a
0.31 Nm
1.51 A
8000 min-1
–
–
0.031 kg cm²
–
0.49 kg
–
AM3013-wC00-000a
0.41 Nm
1.48 A
8000 min-1
–
–
0.045 kg cm²
–
0.63 kg
–
AM3021-wCyz-000a
0.48 Nm
1.58 A
8000 min-1
–
–
0.107 kg cm²
0.118 kg cm²
0.82 kg
1.09 kg
AM3022-wCyz-000a
0.84 Nm
1.39 A
3500 min-1
8000 min-1
8000 min-1
0.161 kg cm²
0.172 kg cm²
1.10 kg
1.37 kg
-1
-1
7000 min-1
0.216 kg cm²
0.227 kg cm²
1.38 kg
1.65 kg
400 V AC
480 V AC
AM3023-wCyz-000a
1.13 Nm
1.41 A
2500 min
5500 min
AM3023-wDyz-000a
1.16 Nm
2.19 A
5000 min-1
8000 min-1
8000 min-1
0.216 kg cm²
0.227 kg cm²
1.38 kg
1.65 kg
AM3024-wCyz-000a
1.38 Nm
1.42 A
2000 min-1
4500 min-1
5500 min-1
0.270 kg cm²
0.281 kg cm²
1.66 kg
1.93 kg
AM3024-wDyz-000a
1.41 Nm
2.21 A
4000 min-1
8000 min-1
8000 min-1
0.270 kg cm²
0.281 kg cm²
1.66 kg
1.93 kg
AM3031-wCyz-0000
1.15 Nm
1.37 A
2500 min-1
5000 min-1
6000 min-1
0.330 kg cm²
0.341 kg cm²
1.55 kg
1.90 kg
AM3031-wEyz-0000
1.20 Nm
2.99 A
6000 min-1
–
–
0.330 kg cm²
0.341 kg cm²
1.55 kg
1.90 kg
AM3032-wCyz-0000
2.00 Nm
1.44 A
1500 min-1
3000 min-1
3500 min-1
0.590 kg cm²
0.601 kg cm²
2.23 kg
2.58 kg
-1
-1
6000 min-1
0.590 kg cm²
0.601 kg cm²
2.23 kg
2.58 kg
AM3032-wDyz-0000
2.04 Nm
2.23 A
2500 min
5500 min
AM3033-wCyz-0000
2.71 Nm
1.47 A
1000 min-1
2000 min-1
2500 min-1
0.850 kg cm²
0.861 kg cm²
2.90 kg
3.25 kg
AM3033-wEyz-0000
2.79 Nm
2.58 A
2000 min-1
4500 min-1
5000 min-1
0.850 kg cm²
0.861 kg cm²
2.90 kg
3.25 kg
AM3041-wCyz-0000
1.95 Nm
1.46 A
1200 min-1
3000 min-1
3500 min-1
0.810 kg cm²
0.878 kg cm²
2.44 kg
3.07 kg
AM3041-wEyz-0000
2.02 Nm
2.85 A
3000 min-1
6000 min-1
6000 min-1
0.810 kg cm²
0.878 kg cm²
2.44 kg
3.07 kg
AM3041-wHyz-0000
2.06 Nm
5.60 A
6000 min-1
6000 min-1
6000 min-1
0.810 kg cm²
0.878 kg cm²
2.44 kg
3.07 kg
AM3042-wEyz-0000
3.42 Nm
2.74 A
1800 min-1
3500 min-1
4000 min-1
1.450 kg cm²
1.518 kg cm²
3.39 kg
4.02 kg
AM3042-wGyz-0000
3.53 Nm
4.80 A
3500 min-1
6000 min-1
6000 min-1
1.450 kg cm²
1.518 kg cm²
3.39 kg
4.02 kg
AM3043-wEyz-0000
4.70 Nm
2.76 A
1500 min-1
2500 min-1
3000 min-1
2.090 kg cm²
2.158 kg cm²
4.35 kg
4.98 kg
AM3043-wGyz-0000
4.80 Nm
4.87 A
2500 min-1
5000 min-1
6000 min-1
2.090 kg cm²
2.158 kg cm²
4.35 kg
4.98 kg
AM3043-wHyz-0000
4.82 Nm
5.40 A
3000 min-1
6000 min-1
–
2.090 kg cm²
2.158 kg cm²
4.35 kg
4.98 kg
AM3044-wEyz-0000
5.76 Nm
2.90 A
1200 min-1
2000 min-1
2500 min-1
2.730 kg cm²
2.798 kg cm²
5.30 kg
5.93 kg
-1
-1
5000 min-1
2.730 kg cm²
2.798 kg cm²
5.30 kg
5.93 kg
2.798 kg cm²
5.30 kg
5.93 kg
AM3044-wGyz-0000
5.88 Nm
5.00 A
2000 min
4000 min
AM3044-wHyz-0000
5.89 Nm
5.60 A
2500 min-1
5000 min-1
6000 min-1
2.730 kg cm²
AM3044-wJyz-0000
6.00 Nm
8.80 A
4000 min-1
6000 min-1
6000 min-1
2.730 kg cm²
2.798 kg cm²
5.30 kg
5.93 kg
-1
-1
3000 min-1
3.420 kg cm²
3.593 kg cm²
4.20 kg
5.30 kg
4.70 Nm
2.75 A
1200 min
2500 min
AM3051-wGyz-0000
4.75 Nm
4.84 A
2500 min-1
5000 min-1
6000 min-1
3.420 kg cm²
3.593 kg cm²
4.20 kg
5.30 kg
-1
-1
6000 min-1
3.420 kg cm²
3.593 kg cm²
4.20 kg
5.30 kg
AM3051-wHyz-0000
4.79 Nm
6.00 A
3000 min
6000 min
AM3052-wGyz-0000
8.43 Nm
4.72 A
1500 min-1
2500 min-1
3000 min-1
6.220 kg cm²
6.393 kg cm²
5.80 kg
6.90 kg
AM3052-wHyz-0000
8.48 Nm
5.90 A
1800 min-1
3500 min-1
4000 min-1
6.220 kg cm²
6.393 kg cm²
5.80 kg
6.90 kg
AM3052-wKyz-0000
8.60 Nm
9.30 A
3000 min-1
5500 min-1
6000 min-1
6.220 kg cm²
6.393 kg cm²
5.80 kg
6.90 kg
AM3053-wGyz-0000
11.37 Nm
4.77 A
1000 min-1
2000 min-1
2400 min-1
9.120 kg cm²
9.293 kg cm²
7.40 kg
8.50 kg
AM3053-wHyz-0000
11.51 Nm
6.60 A
–
3000 min-1
3500 min-1
9.120 kg cm²
9.293 kg cm²
7.40 kg
8.50 kg
AM3053-wKyz-0000
11.60 Nm
9.40 A
2000 min-1
4000 min-1
4500 min-1
9.120 kg cm²
9.293 kg cm²
7.40 kg
8.50 kg
AM3054-wHyz-0000
14.90 Nm
5.50 A
1000 min-1
1800 min-1
2000 min-1
11.92 kg cm²
12.093 kg cm²
9.00 kg
10.1 kg
AM3054-wKyz-0000
14.40 Nm
9.70 A
1800 min-1
3500 min-1
4000 min-1
11.92 kg cm²
12.093 kg cm²
9.00 kg
10.1 kg
AM3062-wHyz-0000
11.90 Nm
5.40 A
1000 min-1
2000 min-1
2400 min-1
16.90 kg cm²
17.51 kg cm²
8.90 kg
10.9 kg
AM3062-wKyz-0000
12.20 Nm
9.60 A
2000 min-1
3500 min-1
4500 min-1
16.90 kg cm²
17.51 kg cm²
8.90 kg
10.9 kg
AM3062-wMyz-0000
12.20 Nm
13.40 A
3000 min-1
6000 min-1
6000 min-1
16.90 kg cm²
17.51 kg cm²
8.90 kg
10.9 kg
AM3063-wKyz-0000
16.80 Nm
9.90 A
1500 min-1
3000 min-1
3500 min-1
24.20 kg cm²
24.81 kg cm²
11.1 kg
13.1 kg
AM3063-wMyz-0000
17.00 Nm
13.80 A
2000 min-1
4000 min-1
4500 min-1
24.20 kg cm²
24.81 kg cm²
11.1 kg
13.1 kg
Drive Technology
AM3051-wEyz-0000
AM3063-wNyz-0000
17.00 Nm
17.40 A
3000 min-1
5000 min-1
6000 min-1
24.20 kg cm²
24.81 kg cm²
11.1 kg
13.1 kg
1109
AM3064-wHyz-0000
16.60 Nm
5.60 A
–
1500 min-1
1800 min-1
31.60 kg cm²
32.21 kg cm²
13.3 kg
15.3 kg
AM3064-wKyz-0000
20.80 Nm
9.20 A
1200 min-1
2000 min-1
2500 min-1
31.60 kg cm²
32.21 kg cm²
13.3 kg
15.3 kg
AM3064-wLyz-0000
21.00 Nm
12.80 A
1500 min-1
3000 min-1
3500 min-1
31.60 kg cm²
32.21 kg cm²
13.3 kg
15.3 kg
AM3064-wPyz-0000
20.40 Nm
18.60 A
2500 min-1
4500 min-1
5500 min-1
31.60 kg cm²
32.21 kg cm²
13.3 kg
15.3 kg
AM3065-wKyz-0000
24.80 Nm
9.80 A
1000 min-1
2000 min-1
2200 min-1
40.00 kg cm²
40.61 kg cm²
15.4 kg
17.4 kg
AM3065-wMyz-0000
25.00 Nm
13.60 A
1500 min-1
2500 min-1
3000 min-1
40.00 kg cm²
40.61 kg cm²
15.4 kg
17.4 kg
AM3065-wNyz-0000
24.30 Nm
17.80 A
2000 min-1
3500 min-1
4000 min-1
40.00 kg cm²
40.61 kg cm²
15.4 kg
17.4 kg
The table is continued on the next page.
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AM3000
AM30uv-wxyz-000a
Stand-
Stand-
Rated speed at rated supply voltage
Rotor moment of inertia
Weight
Weight
still
still
230 V AC
(without
(with
(without
(with
torque
current
brake)
brake)
brake)
brake)
AM3072-wKyz-0000
29.70 Nm
9.30 A
–
1500 min-1
1800 min-1
64.50 kg cm²
66.14 kg cm²
19.7 kg
21.8 kg
AM3072-wMyz-0000
30.00 Nm
13.00 A
–
2000 min-1
2500 min-1
64.50 kg cm²
66.14 kg cm²
19.7 kg
21.8 kg
AM3072-wPyz-0000
29.40 Nm
18.70 A
1800 min-1
3000 min-1
3500 min-1
-1
400 V AC
480 V AC
64.50 kg cm²
66.14 kg cm²
19.7 kg
21.8 kg
AM3072-wQyz-0000
29.70 Nm
20.90 A
–
3500 min
4000 min-1
64.50 kg cm²
66.14 kg cm²
19.7 kg
21.8 kg
AM3073-wMyz-0000
42.00 Nm
13.60 A
–
1500 min-1
1800 min-1
92.10 kg cm²
93.74 kg cm²
26.7 kg
28.8 kg
AM3073-wPyz-0000
41.60 Nm
19.50 A
1300 min-1
2400 min-1
2800 min-1
92.10 kg cm²
93.74 kg cm²
26.7 kg
28.8 kg
AM3073-wQyz-0000
41.60 Nm
24.60 A
–
3000 min-1
3500 min-1
92.10 kg cm²
93.74 kg cm²
26.7 kg
28.8 kg
AM3074-wLyz-0000
53.00 Nm
12.90 A
–
1200 min-1
1400 min-1
119.7 kg cm²
121.34 kg cm²
33.6 kg
35.7 kg
AM3074-wPyz-0000
52.50 Nm
18.50 A
–
1800 min-1
2000 min-1
119.7 kg cm²
121.34 kg cm²
33.6 kg
35.7 kg
AM3074-wQyz-0000
51.90 Nm
26.20 A
–
2500 min-1
3000 min-1
119.7 kg cm²
121.34 kg cm²
33.0 kg
35.7 kg
AM3082-wTyz-0006
80.00 Nm
50.00 A
–
2500 min-1
2800 min-1
173.0 kg cm²
175.00 kg cm²
55.0 kg
65.0 kg
AM3083-wTyz-0006
110.0 Nm
72.00 A
–
2200 min-1
2500 min-1
343.0 kg cm²
345.00 kg cm²
71.3 kg
81.3 kg
AM3084-wTyz-0006
150.0 Nm
90.00 A
–
2000 min-1
2200 min-1
511.0 kg cm²
513.00 kg cm²
89.3 kg
99.3 kg
Further information www.beckhoff.com/AM30xx u: flange code v: motor length Option w = 0:
smooth shaft (preferred type)
w = 1:
shaft with groove and feather key according to DIN 6885
w = 2:
shaft with IP 65 sealing ring and smooth shaft
w = 3:
shaft with IP 65 sealing ring and shaft with groove and feather key
Option x = winding code A…T Option y = 0: y = 1:
resolver, 2-pole single-turn absolute encoder, Heidenhain EnDAT absolute position within one revolution, electronic identification plate AM302x…AM304x: 512 sine periods per revolution AM305x…AM308x: 2,048 sine periods per revolution
y = 2:
multi-turn absolute encoder, Heidenhain EnDAT absolute position within 4,096 revolutions, electronic identification plate AM302x…AM304x: 512 sine periods per revolution AM305x…AM308x: 2,048 sine periods per revolution
y = 3:
single-turn absolute encoder, Hengstler BiSS absolute position within one revolution, electronic identification plate AM302x…AM308x: 2,048 sine periods per revolution
y = 4:
multi-turn absolute encoder, Hengstler BiSS absolute position within 4,096 revolutions, electronic identification plate
Drive Technology
AM302x…AM308x: 2,048 sine periods per revolution Option z = 0: z = 1: Option a = 0:
1110
without holding brake with holding brake for AM302x…AM308x connection boxes for motor and feedback cable (only for AM302x/AM303x/AM304x/AM305x/AM306x/AM307x)
a = 1:
connection cable 0.5 m (only for AM301x/AM302x)
a = 5:
yTec plug (only for AM301x)
a = 6:
motor connection via terminal box (only for AM308x)
Special flange, special shaft and other accessories on request With the exception of the shaft seal, the options cannot be installed in the field. Options such as shaft seal, holding brake, EnDAT or BiSS can lead to a reduction of the nominal rating.
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AM3000
Dimensions
a b
k
d
Dimensions
a
r
b
d
k (resolver)
k (resolver)
k (encoder)
k (encoder)
(without
(with brake)
(without
(with brake)
r
brake)
AM3011
30 mm
8 mm
25 mm
69.6 mm
–
–
–
46 mm
40 mm
AM3012
30 mm
8 mm
25 mm
88.6 mm
–
–
–
46 mm
40 mm
AM3013
30 mm
8 mm
25 mm
107.6 mm
–
–
–
46 mm
40 mm
AM3021
40 mm
9 mm
20 mm
95.4 mm
129.5 mm
95.4 mm
129.5 mm
63 mm
58 mm
AM3022
40 mm
9 mm
20 mm
114.4 mm
148.5 mm
114.4 mm
148.5 mm
63 mm
58 mm
AM3023
40 mm
9 mm
20 mm
133.4 mm
167.5 mm
133.4 mm
167.5 mm
63 mm
58 mm
AM3024
40 mm
9 mm
20 mm
152.4 mm
186.5 mm
152.4 mm
186.5 mm
63 mm
58 mm
AM3031
60 mm
14 mm
30 mm
109.8 mm
141.3 mm
109.8 mm
141.3 mm
75 mm
70 mm
AM3032
60 mm
14 mm
30 mm
140.8 mm
172.3 mm
140.8 mm
172.3 mm
75 mm
70 mm
AM3033
60 mm
14 mm
30 mm
171.8 mm
203.3 mm
171.8 mm
203.3 mm
75 mm
70 mm
AM3041
80 mm
19 mm
40 mm
118.8 mm
152.3 mm
118.8 mm
152.3 mm
100 mm
84 mm
AM3042
80 mm
19 mm
40 mm
147.8 mm
181.3 mm
147.8 mm
181.3 mm
100 mm
84 mm
AM3043
80 mm
19 mm
40 mm
176.8 mm
210.3 mm
176.8 mm
210.3 mm
100 mm
84 mm
AM3044
80 mm
19 mm
40 mm
205.8 mm
239.3 mm
205.8 mm
239.3 mm
100 mm
84 mm
AM3051
110 mm
24 mm
50 mm
127.5 mm
172.5 mm
146.0 mm
189.0 mm
130 mm
108 mm
AM3052
110 mm
24 mm
50 mm
158.5 mm
203.5 mm
177.0 mm
220.0 mm
130 mm
108 mm
AM3053
110 mm
24 mm
50 mm
189.5 mm
234.5 mm
208.0 mm
251.0 mm
130 mm
108 mm
AM3054
110 mm
24 mm
50 mm
220.5 mm
265.5 mm
239.0 mm
282.0 mm
130 mm
108 mm
AM3062
130 mm
32 mm
58 mm
153.7 mm
200.7 mm
172.2 mm
219.7 mm
165 mm
138 mm
AM3063
130 mm
32 mm
58 mm
178.7 mm
225.7 mm
197.2 mm
244.7 mm
165 mm
138 mm
AM3064
130 mm
32 mm
58 mm
203.7 mm
250.7 mm
222.2 mm
269.7 mm
165 mm
138 mm
Drive Technology
brake)
l
AM3065
130 mm
32 mm
58 mm
228.7 mm
275.7 mm
247.2 mm
294.7 mm
165 mm
138 mm
1111
AM3072
180 mm
38 mm
80 mm
192.5 mm
234.5 mm
201.7 mm
253.7 mm
215 mm
188 mm
AM3073
180 mm
38 mm
80 mm
226.5 mm
268.5 mm
235.7 mm
287.3 mm
215 mm
188 mm
AM3074
180 mm
38 mm
80 mm
260.5 mm
302.5 mm
269.7 mm
321.3 mm
215 mm
188 mm
AM3082
250 mm
48 mm
110 mm
263.4 mm
329.4 mm
263.4 mm
329.4 mm
300 mm
260 mm
AM3083
250 mm
48 mm
110 mm
343.9 mm
410.0 mm
343.9 mm
410.0 mm
300 mm
260 mm
AM3084
250 mm
48 mm
110 mm
424.4 mm
490.4 mm
424.4 mm
490.4 mm
300 mm
260 mm
Technical drawings at www.beckhoff.com/DriveTechnology Accessories see page
1129
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AM3500
Drive Technology
AM35xx | Synchronous Servomotors
1112
New motor technologies enable more and more dynamic motors with lower inertia. The aim of most motor development efforts is to generate more torque with a design that should be as compact as possible. The challenge is that loads to be moved do not reduce proportionally – on the contrary, with each machine generation the trend is towards higher loads. Motor design initially involves calculation of the torque, which means that the mass inertia ratio has to be determined. The mass inertia ratio can be calculated from the quotient of reduced load moment of inertia and rotor moment of inertia of the motor. For highly dynamic applications this ratio should not exceed 5:1; for ratios exceeding 10:1 the motor design should be reconsidered. The CYMEX design software makes calculation of the external inertia particularly easy. The mass inertia ratio is automatically considered as soon as a motor is selected.
For improving the inertia ratio, it may be advisable to introduce gearing or to increase the gear ratio for existing gearing, since the reduction in load moment of inertia is proportional to the square of the gear ratio. However, the resulting lower speed/ velocity is often unsuitable, leaving selection of a larger motor as the only solution. Beckhoff presents the new AM3500 motor series in order to avoid the associated higher costs for the motor and servo controller. These motors are particularly suitable for highly dynamic applications with high loads. In conjunction with higher rotor inertia, they offer the same benefits as the AM3xxx motor series in the form of the pole-wound stator winding, which significantly reduces the overall size. The flanges, connectors and shafts of the new range are compatible with the tried and tested AM3000 motors. The new models are available with flange sizes 3 to 6 and torques between 1.9–15 Nm.
BECKHOFF New Automation Technology
The rated speed range is 3,000–6,000 rpm. Resolvers or absolute encoders (single or multi-turn) are available as feedback system. The standard protection class is IP 64; IP 65 is available as an option. Features – high overload capacity – maximum power density through stator pole winding – increased moment of inertia for highly dynamic applications at higher loads – compact design – very low torque ripple – flexible feedback systems such as resolver or absolute encoder – rotatable plug connectors facilitate assembly – simple commissioning through predefined default values or electronic identification plate – protection class IP 64, optionally IP 65
We reserve the right to make technical changes.
AM3500
Dimensions
a
b
d
Dimensions
r
k
a
b
d
k (resolver)
k (resolver)
k (encoder)
k (encoder)
(without brake) (with brake)
(without brake) (with brake)
l
r
AM3541
80 mm
19 mm
40 mm
159 mm
181 mm
189 mm
211 mm
100 mm
84 mm
AM3542
80 mm
19 mm
40 mm
195 mm
233 mm
225 mm
263 mm
100 mm
84 mm
AM3543
80 mm
19 mm
40 mm
231 mm
309 mm
261 mm
339 mm
100 mm
84 mm
AM3551
110 mm
24 mm
50 mm
172 mm
223 mm
202 mm
253 mm
130 mm
108 mm
AM3552
110 mm
24 mm
50 mm
202 mm
262 mm
232 mm
292 mm
130 mm
108 mm
AM3553
110 mm
24 mm
50 mm
232 mm
292 mm
262 mm
322 mm
130 mm
108 mm
AM3562
130 mm
32 mm
58 mm
223 mm
262 mm
233 mm
272 mm
165 mm
138 mm
AM3563
130 mm
32 mm
58 mm
251 mm
304 mm
261 mm
314 mm
165 mm
138 mm
AM35uv-wxyz
Standstill torque
Standstill current
Rated torque
Rated current
Rotor moment
Rotor moment
of inertia
of inertia
(without brake)
(with brake)
AM3541-w0yz
1.9 Nm
1.7 A
1.6 Nm
1.5 A
2.0 kg cm2
2.2 kg cm2
AM3541-w1yz
1.9 Nm
2.8 A
1.2 Nm
1.9 A
2.0 kg cm2
2.2 kg cm2
2.3 A
2
4.2 kg cm2
2
4.2 kg cm2
2
8.2 kg cm2
AM3542-w0yz AM3542-w1yz AM3543-w0yz AM3543-w1yz AM3551-w0yz AM3551-w1yz AM3552-w0yz AM3553-w0yz AM3562-w0yz AM3563-w0yz
3.3 Nm 3.3 Nm 6.1 Nm 6.1 Nm 4.1 Nm 4.1 Nm 6.3 Nm 8.6 Nm 11.6 Nm 14.9 Nm
2.4 A 4.5 A 3.0 A 5.2 A 3.4 A 6.1 A 4.8 A 6.4 A 10.3 A 12.5 A
2.9 Nm 2.1 Nm 3.0 Nm 1.9 Nm 3.2 Nm 1.7 Nm 4.6 Nm 6.1 Nm 8.4 Nm 10.9 Nm
4.0 kg cm
3.1 A
4.0 kg cm
2.3 A
8.0 kg cm
2
2.7 A
8.2 kg cm2
8.0 kg cm
2.8 A
2
15.6 kg cm2
2
15.6 kg cm2
2
19.6 kg cm2
2
20.6 kg cm2
2
42.0 kg cm2
2
62.0 kg cm2
15.0 kg cm
2.9 A
15.0 kg cm
3.6 A
19.0 kg cm
4.8 A
20.0 kg cm
7.9 A
40.0 kg cm
9.6 A
60.0 kg cm
Flange- and shaft-compatible with the corresponding size of the AM3000 series Drive Technology
Further information www.beckhoff.com/AM35xx u: flange code,v: motor length Option w = 0: w = 1: Option x = 0: x = 1: Option y = 0:
smooth shaft shaft with groove and feather key according to DIN 6885 rated speed 3,000 min-1
1113
rated speed 6,000 min-1 (only till AM3551) resolver, 2-pole
y = 3:
single-turn absolute encoder, Hengstler BiSS, absolute position within one revolution,
y = 4:
multi-turn absolute encoder, Hengstler BiSS, absolute position within 4,096 revolutions,
electronic identification plate, 2,048 sine periods per revolution electronic identification plate, 2,048 sine periods per revolution Option z = 0: z = 1:
without holding brake with holding brake
Special flange, special shaft and other accessories on request
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AM2000
Drive Technology
AM2xxx | Synchronous Servomotors The AM2000 series of brushless Synchronous Servomotors are of outstanding quality; they are highly dynamic, the rotors have low moments of inertia, they have excellent rotational characteristics and impressive overload capacity. The Synchronous Servomotors, in connection with digital Servo Drives from the AX2000/AX2500 series, are excellently suited for positioning tasks that make high demands on dynamics and stability. The servomotor rotors are fitted with neodymium permanent magnets. This magnetic material is an important factor in making it possible to drive these motors in a highly dynamic fashion. The motors are fitted with two-pole hollow shaft resolvers and as an option may be obtained with a holding brake. Temperature sensors in the stator windings and cor-
responding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sinewave currents to the motors. The motors have angled connectors for the power supply and the feedback signals. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory. The motors are optionally available with an integrated stop brake. This holding brake (24 V DC) locks the rotor when power is removed. When the brake is released, the rotor can turn without residual torque. Operation is free from backlash. The stop brake can be driven directly by the Servo Drive.
Features – high dynamic performance caused by neodymium magnets – flange dimensions meet IEC standard, fit j6, accuracy according to DIN 42955, tolerance class R – vibration class N according to DIN ISO 2373 – insulation material class F according to DIN 57530 – style IM B5 according to DIN 42950 – shaft end without keyway to DIN 748 – protection class IP 65 – shaft bush in IP 64, optionally with shaft sealing ring in IP 65 – nominal mains voltage 400/460 V – long service life through brushless technology – integrated resolver – optional single-turn or multi-turn absolute encoder
1114
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AM2000
AM2000-wxyz
Standstill
Standstill
Rated speed at rated supply voltage
Rotor moment
torque
current
230 V AC
400/480 V AC
of inertia
Weight
AM217S-0000
0.1 Nm
0.6 A
6000 min-1
–
0.06 kg cm²
0.7 kg
AM217M-0000
0.2 Nm
0.93 A
6000 min-1
–
0.12 kg cm²
0.8 kg
AM217S-2000
0.1 Nm
0.6 A
6000 min-1
–
0.06 kg cm²
0.7 kg
AM217M-2000
0.2 Nm
0.93 A
6000 min-1
–
0.12 kg cm²
0.8 kg
AM227M-wxy0
0.32 Nm
0.8 A
–
4000 min-1
0.08 kg cm²
1.1 kg
AM227M-wxy1
0.32 Nm
0.8 A
–
4000 min-1
0.15 kg cm²
1.4 kg
AM227L-wxy0
0.8 Nm
0.82 A
–
4500 min-1
0.14 kg cm²
1.5 kg
AM227L-wxy1
0.8 Nm
0.82 A
–
4500 min-1
0.21 kg cm²
1.8 kg
AM237S-wxy0
0.5 Nm
1A
–
6000 min-1
0.45 kg cm²
1.9 kg
AM237S-wxy1
0.5 Nm
1A
–
6000 min-1
0.83 kg cm²
2.3 kg
AM237M-wxy0
1 Nm
1.6 A
–
6000 min-1
0.7 kg cm²
2.3 kg
AM237M-wxy1
1 Nm
1.6 A
–
6000 min-1
1.08 kg cm²
2.7 kg
AM237L-wxy0
1.5 Nm
1.6 A
–
4000 min-1
1 kg cm²
2.9 kg
AM237L-wxy1
1.5 Nm
1.6 A
–
4000 min-1
1.38 kg cm²
3.3 kg
AM247M-wxy0
2.5 Nm
1.78 A
–
3000 min-1
1.4 kg cm²
3.3 kg
AM247M-wxy1
2.5 Nm
1.78 A
–
3000 min-1
1.78 kg cm²
3.7 kg
AM247L-wxy0
3 Nm
2.3 A
–
3000 min-1
1.6 kg cm²
3.5 kg
AM247L-wxy1
3 Nm
2.3 A
–
3000 min-1
1.98 kg cm²
3.9 kg
AM257K-wxy0
2.6 Nm
1.9 A
–
3000 min-1
2.1 kg cm²
4.5 kg
AM257K-wxy1
2.6 Nm
1.9 A
–
3000 min-1
3.16 kg cm²
5.25 kg
AM257S-wxy0
4.6 Nm
2.8 A
–
3000 min-1
3.1 kg cm²
5.7 kg
AM257S-wxy1
4.6 Nm
2.8 A
–
3000 min-1
4.16 kg cm²
6.3 kg
AM257M-wxy0
8 Nm
4.3 A
–
3000 min-1
4.5 kg cm²
7.6 kg
AM257M-wxy1
8 Nm
4.3 A
–
3000 min-1
5.56 kg cm²
8.2 kg
AM257L-wxy0
9.5 Nm
6.1 A
–
3000 min-1
6.5 kg cm²
8.7 kg
AM257L-wxy1
9.5 Nm
6.1 A
–
3000 min-1
7.56 kg cm²
9.45 kg
AM277K-wxy0
11 Nm
6A
–
3000 min-1
12 kg cm²
9.8 kg
AM277K-wxy1
11 Nm
6A
–
3000 min-1
15.6 kg cm²
11.3 kg
AM277S-wxy0
17 Nm
10 A
–
3000 min-1
18 kg cm²
14 kg
AM277S-wxy1
17 Nm
10 A
–
3000 min-1
21.6 kg cm²
15.5 kg
AM277M-wxy0
22 Nm
13.7 A
–
3000 min-1
13.1 kg cm²
17 kg
AM277M-wxy1
22 Nm
13.7 A
–
3000 min-1
16.7 kg cm²
18.5 kg
AM297K-wxy0
26 Nm
16 A
–
3000 min-1
82 kg cm²
28 kg
AM297K-wxy1
26 Nm
16 A
–
3000 min-1
91.5 kg cm²
31.3 kg
AM297S-wxy0
32 Nm
20 A
–
3000 min-1
104 kg cm²
32.5 kg
AM297S-wxy1
32 Nm
20 A
–
3000 min-1
113.5 kg cm²
35.8 kg
AM297M-wxy0
40 Nm
23.4 A
–
3000 min-1
139.4 kg cm²
40 kg
AM297M-wxy1
40 Nm
23.4 A
–
3000 min-1
148.9 kg cm²
43.3 kg
Further information www.beckhoff.com/AM2xxx w = 1: Option x = 0:
smooth shaft shaft with groove and feather key according to DIN 6885, w = 2: connection cable with plug standard winding
x = 1:
special winding
Option y = 0:
resolver, 2-pole
y = 1:
Drive Technology
Option w = 0:
single-turn absolute encoder, Heidenhain EnDAT absolute position within one revolution, electronic identification plate
1115
AM227x: 512 sine periods per revolution AM237x…AM297x: 2,048 sine periods per revolution y = 2:
multi-turn absolute encoder, Heidenhain EnDAT absolute position within 4,096 revolutions, electronic identification plate AM227x: 512 sine periods per revolution AM237x…AM297x: 2,048 sine periods per revolution
Option z = 0: z = 1:
without holding brake with holding brake
Special flange, special shaft and other accessories on request, accessories see page
We reserve the right to make technical changes.
1129
BECKHOFF New Automation Technology
AM2000
Dimensions
a b
k
d
Dimensions
a
r
b
d
k (without
k (with brake) l
r 37 mm
Drive Technology
brake)
1116
AM217S
25 mm
6 mm
16 mm
83 mm
â&#x20AC;&#x201C;
32 mm
AM217M
25 mm
6 mm
16 mm
99 mm
â&#x20AC;&#x201C;
32 mm
37 mm
AM227M
40 mm
9 mm
20 mm
122 mm
155 mm
63 mm
55 mm
AM227L
40 mm
9 mm
20 mm
152 mm
185 mm
63 mm
55 mm
AM237S
60 mm
11 mm
23 mm
116 mm
149 mm
90 mm
75 mm
AM237M
60 mm
11 mm
23 mm
134 mm
167 mm
90 mm
75 mm
AM237L
60 mm
11 mm
23 mm
152 mm
185 mm
90 mm
75 mm
AM247M
80 mm
14 mm
30 mm
169 mm
173 mm
100 mm
88 mm
AM247L
80 mm
14 mm
30 mm
188 mm
221 mm
100 mm
88 mm
AM257K
95 mm
19 mm
40 mm
155 mm
190 mm
115 mm
105 mm
AM257S
95 mm
19 mm
40 mm
185 mm
220 mm
115 mm
105 mm
AM257M
95 mm
19 mm
40 mm
230 mm
265 mm
115 mm
105 mm
AM257L
95 mm
19 mm
40 mm
285.5 mm
318 mm
115 mm
105 mm
AM277K
130 mm
24 mm
50 mm
216 mm
259 mm
165 mm
142 mm
AM277S
130 mm
24 mm
50 mm
271 mm
314 mm
165 mm
142 mm
AM277M
130 mm
24 mm
50 mm
305 mm
348 mm
165 mm
142 mm
AM297K
180 mm
32 mm
58 mm
240 mm
284 mm
215 mm
190 mm
AM297S
180 mm
32 mm
58 mm
263 mm
307 mm
215 mm
190 mm
AM297M
180 mm
32 mm
58 mm
298 mm
342 mm
215 mm
190 mm
k: for feedback resolver, technical drawings at www.beckhoff.com/DriveTechnology Accessories see page
1129
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AG2200
AG2200 | Planetary gear units for AM2000/AM3000/ AM3500 Synchronous Servomotors The compact, high-precision planetary gear units for the AM2000/AM3000/AM3500 Synchronous Servomotor range are used mainly in applications where large mass inertia has to be overcome, or where the inertia ratio between load and motor prevents dynamic motion. The inertia ratios, i.e. the required torques and motors can be calculated conveniently via the CYMEX calculation tool, which also offers an option for check-
Features – maximum economic efficiency – low price – absolutely maintenancefree, thanks to unique lubrication concept Rated torque
– – – – –
– – – –
Acceleration torque
short delivery time long service life (> 20,000 h) high efficiency (> 95 % at full load) maximum power density low running noise and smooth operation through maximum production quality suitable for cyclic or continuous operation flexible mounting position protection class IP 64 output shaft with feather key
– –
– – –
5 sizes 050…155 12 gear ratios i = 3, 4, 5, 7, 10 (single-stage), i = 15, 16, 25, 30, 50, 70, 100 (two-stage) acceleration torque between 11 and 450 Nm maximum speed up to 8,000 rpm low torsional backlash (≤ 8…15 arcmin)
Torsional backlash
Typ. combination
standard/reduced
with AM2000
Typ. combination with AM3xxx
AG2200-+LP050-M01-x-11y
max. 5 Nm
max. 11 Nm
≤ 12/10 arcmin
AM227x/AM237x
AM301x/AM302x
AG2200-+LP050-M02-x-11y
max. 5 Nm
max. 11 Nm
≤ 15/13 arcmin
AM227x/AM237x
AM301x/AM302x
AG2200-+LP070-M01-x-11y
max. 16 Nm
max. 32 Nm
≤ 12/8 arcmin
AM237x/AM247x
AM302x/AM303x/
AG2200-+LP070-M02-x-11y
max. 16 Nm
max. 32 Nm
≤ 15/10 arcmin
AM237x/AM247x
AM302x/AM303x/
AG2200-+LP090-M01-x-11y
max. 40 Nm
max. 80 Nm
≤ 12/8 arcmin
AM247x/AM257x
AM3x4x/AM3x5x
Drive Technology
Ordering information
ing whether the selected motor can be adapted to the gear unit. The planetary gear units are fitted to the respective motor in the factory and delivered as a complete motor/gear unit.
AG2200-+LP090-M02-x-11y
max. 40 Nm
max. 80 Nm
≤ 15/10 arcmin
AM247x/AM257x
AM3x4x/AM3x5x
1117
AG2200-+LP120-M01-x-11y
max. 100 Nm
max. 200 Nm
≤ 12/8 arcmin
AM257x/AM277x
AM3x5x/AM3x6x
AG2200-+LP120-M02-x-11y
max. 100 Nm
max. 200 Nm
≤ 15/10 arcmin
AM257x/AM277x
AM3x5x/AM3x6x
AG2200-+LP155-M01-x-11y
max. 190 Nm
max. 350 Nm
≤ 12/8 arcmin
AM277x/AM297x
AM3x6x/AM307x
AG2200-+LP155-M02-x-11y
max. 190 Nm
max. 350 Nm
≤ 15/10 arcmin
AM277x/AM297x
AM3x6x
AM3x4x AM3x4x
Further information www.beckhoff.com/AG2200 M01: single-stage x = gear ratio 3*, 4*, 5, 7* or 10 (*LP50/70/90/120 only) M02: two-stage
x = gear ratio 15*, 16*, 25, 30*, 50, 70* or 100 (*LP50/70/90/120 only) y = 0: reduced torsional backlash, y = 1: standard torsional backlash
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AL2000
Drive Technology
AL20xx | Linear Servomotors The 3-phase synchronous Linear Servomotors from the AL2000 range have both a coil unit and a magnet plate. The coil unit contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The AL2000 series consists of eight different motors, all having exactly the same width of 80 mm (incl. magnetic assembly). This means that all the motors can be operated using the same magnet plates. They can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable
for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be quickly connected to the connector box or the servo drive via plugged connections. This greatly reduces the difficulty of implementing the cabling and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. Features – speeds of 4 m/s or 10 m/s – accelerations up to 30 g – peak forces of 200 N to 2000 N
– –
– – –
–
–
–
–
–
no mechanical wear complete absence of backlash, giving stiff control response extremely precise positioning, high repeatability direct force, little latching force very low thermal resistance, allowing high capacity utilisation operation alternatively with or without water cooling possible protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables UL/CSA
Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm. Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.
1118
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AL2000
Dimensions
b
la
h
lb Dimensions
b
la
h
AL2003
77 mm
98 mm
40 mm
AL2006
77 mm
146 mm
40 mm
AL2009
77 mm
195 mm
40 mm
AL2012
77 mm
244 mm
40 mm
AL2015
77 mm
290 mm
40 mm
AL2018
77 mm
336 mm
40 mm
AL2024
77 mm
468 mm
40 mm
AL2030
77 mm
562 mm
40 mm
Technical drawings at www.beckhoff.com/DriveTechnology Technical data
AL2003
AL2006
AL2009
AL2012
AL2015
AL2018
AL2024
AL2030
Winding type
S
N|S
N|S
N|S
N|S
N|S
N|S
N|S
Motor configuration
3-phase synchronous Linear Servomotors (400…480 V AC)
Peak force 3 sec. (FP)
225 N
450 N
675 N
900 N
1125 N
1350 N
1800 N
2250 N
Peak current (IP)
5A
6.5 | 13 A
8 | 15 A
13 | 26 A
13 | 33 A
20 | 41 A
26 | 52 A
20 | 50 A
Contin. force w. water cool.(Fcw)
105 N
210 N
315 N
420 N
525 N
630 N
840 N
1050 N
Contin. force w. air cooling (Fca)
75 N
150 N
225 N
300 N
375 N
450 N
600 N
750 N
Continuous current (Ic)
1.6 A
1.6 | 3.3 A
3.6 | 6.8 A
3.3 | 6.5 A
3.3 | 8.2 A
4.8 | 10 A
6.5 | 13 A
6.7 | 16.3 A
Continuous power loss (Pc)
80 W
155 W
226 N
310 W
370 W
453 W
620 W
740 W
Force constant (Kf)
46 N/A
93 | 46 N/A
87 | 46 N/A
93 | 46 N /A
112 | 46 N /A
93 | 44.9 N /A 93 | 46 N /A
112 | 46 N /A
Motor constant (Km)
185 N²/W
370 N²/W
570 N²/W
740 N²/W
970 N²/W
1140 N²/W
1480 N²/W
1940 N²/W
Magnet pitch
24 mm
Winding resistance per phase (Rf)
3.9 Ω
7.8 | 2 Ω
4.4 | 1.2 Ω
3.9 | 1 Ω
4.3 | 0.75 Ω
2.5 | 0.59 Ω
1.9 | 0.48 Ω
2.2 | 0.37 Ω
Winding inductance per phase (Lf)
30 mH
60 | 15 mH
33 | 9 mH
30 | 7.5 mH
35 | 6.5 mH
19 | 4 mH
15 | 3.7 mH
17.5 | 3.2 mH
Thermal resistance (Rth)
0.96 °C/W
0.48 °C/W
0.32 °C/W
0.24 °C/W
0.20 °C/W
0.16 °C/W
0.12 °C/W
0.10 °C/W
Magnetic attraction force (Fa)
500 N
900 N
1325 N
1700 N
2000 N
2850 N
3400 N
4000 N
Weight of the coil (Mp)
0.9 kg
1.5 kg
2.0 kg
2.6 kg
3.2 kg
3.8 kg
5.1 kg
6.3 kg
Air gap with cover
0.4 mm
Temperature sensor
PTC 1 kΩ
Corresponding Servo Drive
AX2003
AX2003 |
AX2006 |
AX2006 |
AX2006 |
AX2006 |
AX2010 |
AX2010 |
AX5x03
AX2006
AX2010
AX2010
AX2010
AX2010
AX2020
AX2040
AX5x03 |
AX5x06 |
AX5x06 |
AX5x06 |
AX5x06 |
AX5112 |
AX5112 |
AX5112
AX5112
AX5112
AX5112
AX5118
AX5125
Further information
AX5x06 www.beckhoff.com/AL20xx
Ordering information
AL20xx-000x-000y coil unit Linear Servomotor, 400…480 V, FP = 225 N, FC = 75 N
AL2006-000x-000y
Linear Servomotor, 400…480 V, FP = 450 N, FC = 150 N
AL2009-000x-000y
Linear Servomotor, 400…480 V, FP = 675 N, FC = 225 N
AL2012-000x-000y
Linear Servomotor, 400…480 V, FP = 900 N, FC = 300 N
AL2015-000x-000y
Linear Servomotor, 400…480 V, FP = 1125 N, FC = 375 N
Drive Technology
AL2003-0001-000y
AL2018-000x-000y
Linear Servomotor, 400…480 V, FP = 1350 N, FC = 450 N
1119
AL2024-000x-000y
Linear Servomotor, 400…480 V, FP = 1800 N, FC = 600 N
AL2030-000x-000y
Linear Servomotor, 400…480 V, FP = 2250 N, FC = 750 N
Option x = 0: N type, max. 4 m/s, x = 1: S type, max. 10 m/s Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature) Ordering information
AL21xx-0000 magnet plate
AL2110-0000
magnetic assembly (lb = 192 mm, weight 3.8 kg/m), for AL20xx motors
AL2120-0000
magnetic assembly (lb = 288 mm, weight 3.8 kg/m), for AL20xx motors
Accessories see page
1129
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AL2400
Drive Technology
AL24xx | Linear Servomotors
1120
The 3-phase synchronous Linear Servomotors AL2400 expand the smaller performance product range. These Linear Servomotors are particularly suitable for tight installation situations. The coil unit contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The AL2400 series consists of two different motors, both having exactly the same width of 51 mm. This means that all the motors can be operated using the same magnet plates. There are three different lengths of magnet plates that can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and option-
ally with pre-assembled connectors, so that they can be quickly connected to the connector box or the Servo Drive via plugged connections. This greatly reduces the difficulty of implementing the cabling, and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. All linear motors of the series AL2xxx have the same magnet pitch (24 mm). The motor connection is compatible with the other types of the AL2xxx series. Features – speeds of 8 m/s – accelerations up to 30 g – peak forces of 120 N to 240 N – no mechanical wear – complete absence of backlash, giving stiff control response
BECKHOFF New Automation Technology
– – –
–
–
–
–
extremely precise positioning, high repeatability direct force, little latching force very low thermal resistance, allowing high capacity utilisation protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables UL/CSA
Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.
Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.
We reserve the right to make technical changes.
AL2400
Dimensions la
b h
lb
Dimensions
b
la
h
AL2403
51 mm
93 mm
40 mm
AL2406
51 mm
143 mm
40 mm
Technical drawings at www.beckhoff.com/DriveTechnology
Technical data
AL2403
Motor configuration
3-phase synchronous Linear Servomotors (400…480 V AC)
AL2406
Peak force 3 sec. (FP)
120 N
240 N
Peak current (IP)
3.9 A
7.9 A
Contin. force w. air cooling (Fca)
45 N
90 N
Continuous current (Ic)
1.6 A
3.1 A
Continuous power loss (Pc)
55 W
110 W
Force constant (Kf)
39 N/A
Motor constant (Km)
90 N²/W
Magnet pitch
24 mm
Winding resistance per phase (Rf)
5.6 Ω
Winding inductance per phase (Lf)
35 mH
18 mH
Thermal resistance (Rth)
1.4 °C/W
0.7 °C/W
180 N²/W 2.8 Ω
270 N
490 N
Weight of the coil (Mp)
0.55 kg
0.9 kg
Air gap with cover
0.4 mm
Temperature sensor
PTC 1 kΩ
Corresponding Servo Drive
AX25x3 | AX2003
AX25x3/AX25x6 | AX2003/AX2006
AX5x03
AX5x03/AX5x06
Further information
www.beckhoff.com/AL24xx
Ordering information
AL240x-000x-000y coil unit
AL2403-0001-000y
Linear Servomotor, 230 V, FP = 120 N, IP = 3.9 Arms
AL2406-0001-000y
Linear Servomotor, 230 V, FP = 240 N, IP = 7.9 Arms
Drive Technology
Magnetic attraction force (Fa)
1121
S type, max. 8 m/s Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature)
Ordering information
AL25xx-0000 magnet plate
AL2510-0000
magnetic assembly (lb = 96 mm, weight 2.1 kg/m), for AL24xx motors
AL2520-0000
magnetic assembly (lb = 144 mm, weight 2.1 kg/m), for AL24xx motors
AL2530-0000
magnetic assembly (lb = 384 mm, weight 2.1 kg/m), for AL24xx motors
Accessories see page
1129
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AL2800
Drive Technology
AL28xx | Linear Servomotors
1122
The 3-phase synchronous Linear Servomotors AL2800 expand the high-performance product range. The coil unit contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fixed. The AL2800 series consists of four different motors, all having exactly the same width of 130 mm. This means that all the motors can be operated using the same magnet plates. There are two different lengths of magnet plates that can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface. The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Coil units are fitted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be connected to the connector box
or the Servo Drive via plugged connections. This greatly reduces the difficulty of implementing the cabling and makes a significant contribution to avoiding errors. In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances. All linear motors of the series AL2xxx have the same magnet pitch (24 mm). The motor connection is compatible with the other types of the AL2xxx series. Features – speeds of 2.5 m/s or 6 m/s – accelerations up to 30 g – peak forces of 2250 N to 9000 N – no mechanical wear – complete absence of backlash, giving stiff control response – extremely precise positioning, high repeatability – direct force, little latching force
BECKHOFF New Automation Technology
–
–
–
–
–
very low thermal resistance, allowing high capacity utilisation protection from thermal overload through integrated temperature sensors Operation with the AX2xxx/AX5000 is made extremely simple through default values. connection to the AX2xxx/AX5000 through pre-assembled cables UL/CSA
Connector box As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.
Scaleless feedback system for Linear Servomotors The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.
We reserve the right to make technical changes.
AL2800
Dimensions la
b h
lb
Dimensions
b
la
h
AL2812
130 mm
244 mm
45 mm
AL2815
130 mm
290 mm
45 mm
AL2830
130 mm
562 mm
45 mm
AL2845
130 mm
834 mm
45 mm
Technical drawings at www.beckhoff.com/DriveTechnology
Technical data
AL2812
AL2815
AL2830
AL2845
Winding type
N|S
N|S
N|S
N|S
Motor configuration
3-phase synchronous Linear Servomotors (400…480 V AC)
Peak force 3 sec. (FP)
1800 N
2250 N
4500 N
6750 N
Peak current (IP)
13 A | 26 A
13.5 A | 33 A
26 A | 66 A
39 A | 99 A
Contin. force w. air cooling (Fca)
580 N
725 N
1450 N
2175 N
Continuous current (Ic)
4.1 A | 8.2 A
4.2 A | 10.2 A
8.5 A | 20 A
12.5 A | 31 A
Continuous power loss (Pc)
430 W
550 W
1100 W
1650 W
Force constant (Kf)
186 N/A | 93 N/A
225 N/A | 93 N/A
225 N/A | 93 N/A
225 N/A | 93 N/A
Motor constant (Km)
1750 N²/W
2150 N²/W
4300 N²/W
6450 N²/W
24 mm 6.6 Ω | 1.6 Ω
7.8 Ω | 1.3 Ω
3.9 Ω | 0.66 Ω
2.6 Ω | 0.44 Ω
Winding inductance per phase (Lf)
52 mH | 13 mH
63 mH | 10.5 mH
32 mH | 5.3 mH
21 mH | 3.5 mH
Thermal resistance (Rth)
0.16 °C/W
0.13 °C/W
0.065 °C/W
0.043 °C/W
Magnetic attraction force (Fa)
3400 N
4000 N
8000 N
12000 N
Weight of the coil (Mp)
5 kg
6 kg
12 kg
18 kg
Air gap with cover
0.4 mm
Temperature sensor
PTC 1 kΩ
Corresponding Servo Drive
AX2006 | AX2010
AX2006 | AX2020
AX2020 | AX2040
AX2020 | AX2070
AX5x06 | AX5118
AX5112 | AX5125
AX5118
Further information
AX5x06 | AX5112 www.beckhoff.com/AL28xx
Ordering information
AL28xx-000x-000y coil unit
AL2812-000x-000y
Linear Servomotor, 400…480 V, FP = 1800 N, FC = 580 N
AL2815-000x-000y
Linear Servomotor, 400…480 V, FP = 2250 N, FC = 725 N
AL2830-000x-0000
Linear Servomotor, 400…480 V, FP = 4500 N, FC = 1450 N
Drive Technology
Magnet pitch Winding resistance per phase (Rf)
AL2845-000x-0000
Linear Servomotor, 400…480 V, FP = 6750 N, FC = 2175 N
1123
Option x = 0: N type, max. 2.5 m/s, x = 1: S type, max. 6 m/s Option y = 0: without connector plug, y = 1: with connector plugs (only possible with AL2812 and AL2815!)
Ordering information
AL29xx-0000 magnet plate
AL2910-0000
magnetic assembly (lb = 192 mm, weight 10.5 kg/m), for AL28xx motors
AL2920-0000
magnetic assembly (lb = 288 mm, weight 10.5 kg/m), for AL28xx motors
Accessories see page
1129
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AL3800
AL38xx | Ironless Linear Servomotors improved dynamics. Overall, an ironless linear motor is therefore the ideal drive, because it generates no interfering side effects in addition to the direct, backlashfree connection with the load. This enables the control loop gain to be set significantly higher in order to achieve the required positioning accuracy.
– –
–
–
– Features – absolutely stiff, backlash-free coupling of load and motor – no cogging, highly synchronous operation – high dynamics through low inductance – high dynamics through lower weight of the coil part
high force density direct, fast force generation, thereby no position overshoot significantly higher positioning accuracy through high control loop gain possible maintenance-free drive, no abrasion, no wear, ideal for cleanroom applications maximum velocity 2.7 m/s (N type) or 6.6 m/s (S type)
Drive Technology
In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefits of ironless linear motors are particularly significant in semiconductor and plasma/LCD panel production, where highly synchronous operation and positioning quality are required. The lack of an iron core has the additional benefit of reduced weight and inductance of the coil part, leading to
1124
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AL3800 la
16.5 15 16.5
124.8
23
Dimensions
lb Dimensions
la
AL3803
134 mm
AL3806
248 mm
AL3809
362 mm
AL3812
476 mm
AL3818
704 mm
48
Technical drawings at www.beckhoff.com/DriveTechnology Technical data
AL3803
AL3806
AL3809
AL3812
AL3818
Winding type
N|S
N|S
N|S
N|S
N
Motor configuration
3-phase synchronous Linear Motors 230 V AC
Peak force 3 sec. (FP)
1400 N
2100 N
2800 N
4200 N
Peak current (IP)
5.6 A | 13.9 A
11.3 A | 28 A
16.9 A | 42 A
22.6 A | 56 A
34 A
Contin. force w. air cooling (Fca)
104 N
208 N
312 N
416 N
624 N
Continuous current (Ic)
1.14 A | 2.8 A
2.27 A | 5.6 A
3.4 A | 8.4 A
4.5 A | 11.2 A
6.8 A
Continuous power loss (Pc)
82 W
165 W
247 W
330 W
494 W
Force constant (Kf)
124 N/A | 50.3 N/A
124 N/A | 50.3 N/A
124 N/A | 50.3 N/A
124 N/A | 50.3 N/A
124 N/A
Motor constant (Km)
323 N²/W
647 N²/W
970 N²/W
1293 N²/W
1940 N²/W
Speed max.
2.7 m/s | 6.6 m/s
2.7 m/s | 6.6 m/s
2.7 m/s | 6.6 m/s
2.7 m/s | 6.6 m/s
2.7 m/s
Magnet pitch
57 mm
Winding resistance per phase (Rf)
15.8 Ω | 2.6 Ω
7.9 Ω | 1.29 Ω
5.3 Ω | 0.86 Ω
4 Ω | 0.65 Ω
2.6 Ω
Winding inductance per phase (Lf)
28 mH | 4.6 mH
14 mH | 2.3 mH
9 mH | 1.5 mH
7 mH | 1.2 mH
4.7 mH
Thermal resistance (Rth)
1.04 °C/W
0.52 °C/W
0.35 °C/W
0.26 °C/W
0.17 °C/W
0.95 kg
1.35 kg
1.75 kg
2.55 kg
Magnetic attraction force (Fa)
0N
Weight of the coil (Mp)
0.55 kg
Temperature sensor
PTC 1 kΩ
Corresponding Servo Drive
AX2003 | AX2006*
AX2006 | AX2020
AX2010 | AX2020*
AX2010* | AX2040
AX2020
AX5x03 | AX5x06*
AX5x06 | AX5112
AX5112 | AX5125
AX5112 | AX5125*
AX5118
Further information
www.beckhoff.com/AL38xx
AL3803-000x-0000
Linear Servomotor, 230 V AC, FP = 700 N, FC = 104 N
AL3806-000x-0000
Linear Servomotor, 230 V AC, FP = 1400 N, FC = 208 N
Drive Technology
*Peak force slightly reduced
AL3809-000x-0000
Linear Servomotor, 230 V AC, FP = 2100 N, FC = 312 N
1125
AL3812-000x-0000
Linear Servomotor, 230 V AC, FP = 2800 N, FC = 416 N
AL3818-0000-0000
Linear Servomotor, 230 V AC, FP = 4200 N, FC = 624 N
Ordering information
AL38xx-000x-0000 coil unit
Option x = 0: N type, max. 2.7 m/s, x = 1: S type, max. 6.6 m/s; motors only available without connector plug Ordering information
AL39xx-0000 magnet yoke
AL3910-0000
magnetic assembly (lb = 114 mm, weight 25.5 kg/m), for AL38xx motors
AL3920-0000
magnetic assembly (lb = 171 mm, weight 25.5 kg/m), for AL38xx motors
AL3930-0000
magnetic assembly (lb = 456 mm, weight 25.5 kg/m), for AL38xx motors
We reserve the right to make technical changes.
BECKHOFF New Automation Technology
AS1000
Drive Technology
AS1xxx | Stepper Motors Stepper Motors are synchronous motors with a high number of poles, which can therefore be regarded as direct drives. Advantages include high holding torque and very good positioning capability. Individual steps or partial steps can be approached directly (i.e. without return system) through intelligent control of the stator windings in full step or microstep mode. This distinguishes Stepper Motors from servomotors and makes them a cost-effective alternative. Excessive acceleration and fast load cycles can result in the Stepper Motors no longer being able to follow the rotary field and â&#x20AC;&#x153;losing stepsâ&#x20AC;?. The encoder option can improve matters in this situation.
Stepper Motors have their maximum torque in the lower speed range and an overriding holding torque at standstill. In many applications this makes a holding brake unnecessary. The stepper motor terminals from the Beckhoff I/O system can store suitable current curves for any speed or load profile, for optimum adjustment of the thermal motor load. Beckhoff Stepper Motors are used as actuators or auxiliary axes in machine construction and automation applications. In conjunction with the KL2531 and KL2541 stepper motor terminals and the TwinCAT automation software, cost-effective axes can easily be integrated into the overall application.
In order to simplify the electrical connection, the Stepper Motors are equipped with pre-assembled plug connectors. Planetary gear units, incremental encoders and pre-assembled connection cables are available as accessories.
1126
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AS1000
Dimensions
l
r
m
o
k
b
a
d
l r
a
b
d
k
l
m
o
AS1010
22 mm
5 mm
24 mm
39 mm
31 mm
–
–
r 42 mm
AS1020
22 mm
5 mm
24 mm
48 mm
31 mm
33 mm
24 mm
42 mm
AS1030
38.1 mm
6.35 mm
20.6 mm
54 mm
47.14 mm
–
–
56 mm
AS1050
38.1 mm
6.35 mm
20.6 mm
75.8 mm
47.14 mm
33 mm
24 mm
56 mm
AS1060
73 mm
14 mm
30 mm
96.5 mm
69.6 mm
33 mm
24 mm
85.5 mm
Technical data
AS1010-0000
Rated supply voltage
24…50 V DC
Rated current (per phase) Standstill torque Winding resistance
AS1020-0xyz
AS1030-0000
AS1050-0xyz
AS1060-wxyz
1.0 A
1.0 A
1.5 A
5.0 A
5.0 A
0.38 Nm
0.5 Nm
0.6 Nm
1.2 Nm
5.0 Nm
4.10 Ω
4.80 Ω
0.80 Ω
0.28 Ω
0.36 Ω
9.50 mH
9.50 mH
3.80 mH
0.86 mH
2.80 mH
Rotor moment of inertia
0.056 kg cm²
0.074 kg cm²
0.21 kg cm²
0.36 kg cm²
3.0 kg cm²
Resolution
1.8°/200 full steps
Dimensions (r x length)
42 mm x 39 mm
42 mm x 48 mm
56 mm x 53 mm
56 mm x 75 mm
86 mm x 97 mm
Weight
0.31 kg
0.39 kg
0.68 kg
1.00 kg
2.85 kg
Bus Terminal
KL2531
KL2531/KL2541
KL2531
KL2541
KL2541
Further information
www.beckhoff.com/AS1010
(per phase) Winding inductance (per phase)
1127
Option w = 0: smooth shaft with 2 flats (AS1030 only smooth shaft); w = 1: shaft with groove and feather key according to DIN 6885 (only AS1060) Option x = 0: single shaft, x = 1; second shaft (only AS1020/AS1050/AS1060) Option y = 0: no incremental encoder; y = 1: incremental encoder 24 V DC, 200 inc/rev; y = 2: 1,024 inc/rev Option z = 0: standard; z = 1: customer-specific
We reserve the right to make technical changes.
Drive Technology
Dimensions
BECKHOFF New Automation Technology
AG1000
AG1000 | Planetary gear unit for stepper motors Beckhoff offers special planetary gears for Stepper Motors in order to increase the torque or to improve the inertia ratio. Stepper Motors whose flanges have dimensions of 56 mm or above can be fitted with low-backlash planetary gears. If the planetary gear is ordered along with the Stepper Motor, the combination of motor and gear is delivered fully assembled.
k
Dimensions d
b
a
c
l
Drive Technology
M
Dimensions
a
b
c
d
k
l
M
AG1000-+PM52.x
32 mm
12 mm
52 mm
25 mm
99.8 mm
40 mm
M5
AG1000-+PM81.x to AS1060
50 mm
19 mm
81 mm
49 mm
151.2 mm
65 mm
M6
Ordering information
AG1000-+PM52.x to AS1030/AS1050
AG1000-+PM81.x to AS1060
Rated torque
4 Nm
20 Nm
to AS1030/AS1050
1128
Acceleration torque
6 Nm
30 Nm
Gear backlash
≤ 0.7°
≤ 0.5°
Max. radial load
200 N
400 N
Max. axial load
60 N
80 N
Further information www.beckhoff.com/AG1000 x = 4: gear ratio 1:4 (more precisely 3.7 or 63/17 as a fraction), x = 7: gear ratio 1:7 (more precisely 6.75 or 27/4 as a fraction)
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AM/AL/AS Accessories
Accessories for motors AMxxxx/ALxxxx/ASxxxx Connectors for Servomotors AMxxxx, ALxxxx and cables ZS4000-20yy | Connectors
ZS4000-2010
EMC power connector for servo cable (counterpart for motor box), BG1, up to winding code P (18 A)
Pict. A
ZS4000-2011
EMC power connector for servo cable (counterpart for motor box), BG1.5, for winding code Q (18 A)
B
ZS4000-2020
EMC resolver connector for resolver cable (counterpart for motor box)
C
ZS4000-2021
EMC encoder connector for encoder cable (counterpart for motor box)
D
ZS4000-2030
EMC thermo-protective male connector for thermo-protective wire, D-sub, 9-pin, with housing, straight
E
ZS4000-2040
EMC power coupling, counterpart for motor cable, BG1
F
ZS4000-2041
EMC power coupling, counterpart for motor cable, BG1.5
G
ZS4000-2050
EMC resolver coupling, counterpart for resolver cable
H
ZS4000-2051
EMC encoder coupling for servomotors, counterpart for encoder cable
I
ZS4000-2060
resolver female socket, angled 90°, for AM2000
J
ZS4000-2061
encoder female socket, angled 90°, for AM2000
K
ZS4000-2062
resolver female encoder, rotatable, angled 90°, for AM3000
L
ZS4000-2063
encoder female encoder, rotatable, angled 90°, for AM3000
M
ZS4000-2070
power female socket, angled 90°, for AM2000
N
ZS4000-2071
power female socket, rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A)
N
ZS4000-2072
power female socket, rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (18 A)
O
ZS4000-2080
resolver female socket, straight, for AM2000
P
ZS4000-2081
encoder female socket, straight, for AM2000
Q
ZS4000-2090
power female socket, straight, for AM2000
R
ZS4000-2100
metal flange for motor cable to adjust the connector, two parts with sealing
S
ZS4000-2101
metal flange for feedback cable to adjust the connector, two parts with sealing
T
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
Drive Technology
Ordering information
1129
P
We reserve the right to make technical changes.
Q
R
S
T
BECKHOFF New Automation Technology
AM/AL/AS Accessories
Connector box for ALxxxx The AL2250 connector box facilitates wiring between linear motor and the Servo Drive. It is mounted on the linear slide and moves with the motor. The motor cable, the thermal protection contact cable and the encoder cable are inserted into the box through cable glands and connected to the terminal strip. The temperature contact is linked to the motor and encoder cable, so that no thermal protection contact cable is required. The standard motor and encoder cables are connected on the other side of the box. Ordering information
AL2250-000x | Connector box
AL2250-000x
connector box for motor, encoder and thermal protection cable (AX2x00/AX5000) (x = 0: AX2x00/x = 1: AX5000)
AL2xxx with Beckhoff encoder (MES) without connector box
AL2xxx Linear Servomotor
Cable
AX2000
AX2500
AX5000
Motor cable
ZK4000-2111
ZK4000-2711
ZK4500-0023
Thermal protection
ZK4000-2510
ZK4000-2510
ZK4540-0020
ZK4000-2610
ZK4000-2610
ZK4510-0020
contact cable Encoder cable for MES
Drive Technology
AL2xxx with Beckhoff encoder (MES) and AL2250 connector box
1130
AL2xxx Linear Servomotor
AL2250 connector box
Cable
AX2000
AX2500
AX5000
Motor cable
ZK4000-2111
ZK4000-2711
ZK4500-0023
Encoder cable for MES
ZK4000-2610
ZK4000-2610
ZK4510-0020
ZK4000-2610
ZK4000-2610
ZK4520-0020
or absolute encoder Encoder cable for encoder with zero pulse
BECKHOFF New Automation Technology
We reserve the right to make technical changes.
AM/AL/AS Accessories
Feedback system for ALxxxx Ordering information
AL2200-000z | Feedback system
AL2200-000z
magnetic encoder system for AL2xxx series Linear Servomotors (MES)
Option z = 0: without connector plug, z = 1: with connector plug
Motor cables for AS1000 Stepper Motors to KL2531/41 or EL70x1 Ordering information
ZK4000-6200-xxxx | Motor cables
ZK4000-6200-2010
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m
ZK4000-6200-2030
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 3 m
ZK4000-6200-2050
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 5 m
ZK4000-6200-2100
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 10 m
The maximum motor cable length is 10 m.
Encoder cables for AS1000 Stepper Motors to KL2531/41 or EL70x1 Ordering information
ZK4000-5100-xxxx | Encoder cables
ZK4000-5100-2010
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, screened
ZK4000-5100-2030
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 3 m, screened
ZK4000-5100-2050
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 5 m, screened
ZK4000-5100-2100
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 10 m, screened
Ordering information
ZK4000-6261-xxxx | Motor cables
ZK4000-6261-0005
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 0.5 m
ZK4000-6261-0010
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m
ZK4000-6261-0020
motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 2 m
Drive Technology
Motor cables for AS1000 Stepper Motors to EP7041 EtherCAT Box
1131
Encoder cables for AS1000 Stepper Motors to EP7041 EtherCAT Box Ordering information
ZK4000-5151-xxxx | Encoder cables
ZK4000-5151-0005
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 0.5 m, screened
ZK4000-5151-0010
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, screened
ZK4000-5151-0020
encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 2 m, screened
We reserve the right to make technical changes.
BECKHOFF New Automation Technology