FEEDTECH INTERNATIONAL INNOVATIVE FEED MILL SOLUTIONS
DOSING & CONVEYING RAW MATERIAL SIFTERS & FILTERS GRINDING LINES MIXING LINES PELLETING LINES EXTUDERS STORAGE SILOS AUTOMATION
www.feedtechinternational.com
Quality Policy Product quality, customer satisfaction with technical support and after-sales services. Constant improvement of standards for raw materials, machinery, equipment, and development using the latest technology, by working with the minimum stock level, to meet our customer needs and expectations.
Vision Higher market share and high competitiveness together with quality standards and appropriate institutional structure is our vision of being a leader in this industry.
Mission Customer focus, change and process management, continuous learning and innovation, results management, leadership and employee development.
Our Research and Development (R&D) Office is based in the world-wide recognized High Tech Business Campus of Eindhoven, in the Netherlands.
Planning After sales
Design FEEDTECH PROJECT PROCESS Execution
Close up
Monitor
Planning + Design
Process Execution
• Feed Mill Design • Equipment Design • Feed Mill Feasibility • Feed Mill Maintenance • Feed Mill Supervisor plan • Flow Chart Design
• Efficient & Productive Teams • Keep project on target • Clear communication & data flow • Stakeholder Management • Conduct Procurement
Monitor & Control • Feed processing Quality Assurance • Finished Feed Mill Quality assurance • Performance Test
Close up • Procurement & Contracting • Lessons learned • Insurance & Guarantees • Maintenance & After Sales Service
TURNKEY PROJECTS
For your Feed Mill Project which have capacities from 5 tons/h to 100 tons/hour or higher capacities, we are at your service starting from project engineering until commissioning, with our expert design and know-how support. A combination of advanced equipment, excellent customer-oriented process, expert R&D team, and strong working capacity makes all
your wishes for the next best feed mill project possible.
Your Feed Mill may be designed as pre-grinding or post-grinding system upon your request. You may produce pellet feed, mash feed, granulated feed, and other feed types with our machinery.
Our feed mills are individually designed and constructed specifically to meet our customers’ detailed demands.
We take the time to understand all main characteristics relevant for your premix plant or feed mill. We acknowledge the exchange of knowledge crucial for maximizing the performance and end result.
1) INTAKE, DOSING & CONVEYING
2) GRINDING & MIXING
Intake Hopper Chain Conveyors/ Screw Conveyors Elevator Spot Filter + Magnet Raw Material Sifter Pneumatic Slide Gate Two way valves Dosing Silos Hopper Below Dosing Silos Dosing screws
3) PELLETING LINE
Elevator Spot Filter Hopper Above + Below Hammer Mill Pneumatic Slide Gates Sifter above Hammer Mill Hammer Mill Feeder Hammer Mill Feeder Magnet Hammer Mill + HM Motor Air Fan
4) STORAGE SILOS Trapeze Walls Smooth walls
Hygienic Conditioner Pellet Presses Crumbler Feeder and conditioner Coolers Rotary Sifter
5) AUTOMATION
Optimized packages for efficient production processes. Modular design enables tailored solutions Advanced reporting for easy cost control. Wide Project Portfolio 24/7 Service & Support
4
3
1
2
5
FEED COMPACTOR
Benefits: Improved pellet quality. Increased capacity. Extreme flexibility in choice of raw materials. Optimum absorption of steam and liquids. Temperature up to 110 oC. Homogenous mixing and distribution of raw materials. Simple operation and integration into existing automation systems. Less kWh/ton when compared to double pelleting or expanding. Feed Compactor is a great solution for pre-compacting technology and a unique alternative for double pelleting or expanding.
A double walled mixing chamber in which steam and liquids are introduced and the mixture is compacted using an hydraulically operated compacting chamber. Generously sized paddles, adjustable both height and pitch, guarantee a homogenous mixture and hygienic process.
Technical specifications Double-walled mixing chamber, door and main shaft made from stainless steel Solid 220 mm diameter main shaft Large interchangeable paddles with adjustable height and pitch Main shaft 235 rpm, equipped with speed sensor Compacting chamber with rotating three-roller head, one stationary and one adjustable friction ring Three hydraulic cylinders with accurate read-out system Hydraulic unit Main shaft powered by electric motor Transmission via V-belts Shear pin protection against overload Doors and large inspection hatches with safety switch PT100 temperature sensor in mixing chamber and on front bearing 1x 3” steam inlet and 2x 1½” liquid inlets
HAMMER MILL – GHM and HM Your advantages at a glance: • • • • • • • • • •
Low maintenance Highest durability Perfect milling performance Excellent feed quality Lower warming of the bruised grain Advanced screen surface cost-efficient and energy-saving Less noise Double efficiency level Robust rotor
Features: Maximum 350 kW motor suitable for grinding through total aspiration interchangeable screen cassettes central inlet rotation to both direction is possible screen surface up to max. 3.2 m² maximum 8 rows hammers
LM MIXER
Features: Capacity: 1000 – 12000 liters Line Capacities: 5 – 70 t / h Mixing Time: max. 4 min Min. content: 25% of the nominal content Variation co-efficient (CV): less than 3,5% U-shaped body Pneumatic operated discharge slides Application Area: Mixing of grinded mixtures at Animal feed factories, pet food plants, fish feed factories Optional: Liquid dosing and adding system Bomb door
DPMA MIXER DPMA mixer is designed for the mixing of dry powders and granulates, irrespective of the bulk density and/or the shape. Fluids and/or solid substances can be added also. Features: Capacity: 200 – 12000 liters Line Capacity: 1,5 – 120 tons / hour Mixing Time:10 – 120 seconds Min. filling degree will be 25% of the nominal content Variation coefficient (CV) less than 1,5% mixing accuracy: 1 / 100.000 Bomb door Low energy consumption
MOLASSES MIXER This mixer is used for homogeneous and stable mixing of molasses to feed mixtures. Max. amount of molasses to be added: 8% depending on absorption characteristics of raw material and method of adding molasses Capacity: 20 – 80 tons / hour Applied after mixing before pelleting lines with fully stainless steel body and adjustable knives or interchangeable knives, including big inspection and cleaning doors V-belt drive Optional: molasses dosing pump molasses filter heating device day tank for molasses
CONDITIONER
Conditioners are useful for the heat treatment of feed material, before the pelleting process. The efficient heat treatment increases nutritional value and pellet quality, but also provides you with salmonella free feed production. Moreover, our Conditioners are with lower energy consumption.
The efficient heat treatment increases nutritional value and pellet quality, but also provides you with salmonella free feed production. Moreover, our Conditioners are with lower energy consumption.
CRUMBLER Features Advanced crumbling quality Longer die and roller shell lifetime. Automatic roller adjustment system By-pass system
Providing optimal performance ensuring more orderly downsizing of products with a minimum amount of dust in grain production and maximum quality in the products. Fast, accurate, portable waltz spring mechanism is available for re-positioning and smooth operation. - There are 250 mm in diameter and a roller with axial grooves different from each other durable roller radially for a minimum amount of powder for optimal grip. - Thick plate has a main body made of a strong and stable metal. - The front wall of 15 mm normal hair, body hair is made of 6 mm normal. Optional automatic roller adjustment system can be accurate spacing and automatic roll gap adjustment system.
PELLLET PRESS PELLLET PRESS
Features • • •
Medium to large pellet production. Longer die and roller shell lifetime. Automatic roller adjustment system
Composition of pellet roller: High quality Alloy Steel Abrasion-resistant Produces long-lasting pellets Composition of pellet die: High quality Alloy Steel Highly polished holes; increase output. Reversible, double-sided die to reduce costs; Best pellet die compression ratio.
Application
Spare Parts: • • • •
Dies Roller Shells Roller sets Tooth belts
• biomass / wood materials, • corn husks, • peanut shells, • rice husks; • Woody materials, • biomass wastes and agricultural resides; • all kinds of wood, • biomass materials, • straw, • sawdust, bamboo, • shrimp etc.
Benefits Lower salmonella, bacteria on the feed thanks to the higher temperature reaching 81°C or more. More nutrition. Less waste and dust. Easy to give in doses. Higher bulk density than ordinary meal. Easy transportation and storage. Stays fresh for longer period of time
STORAGE SILOS Superior feed flow •
Interference free hopper plates with smooth conserving coating on the inside. Preserves feed fresh and nutritious
•
Substantial galvanization and undulated sheets lower temperature fluctuations inside the bin. Long-lasting and easy maintenance
•
Galvanization 25% above standard.
•
Covered bolts on the outside to prevent corrosion.
•
Warranty against perforation by corrosion Wide range of capacities
•
Four different diameters with volumes from 3,9m³ to 49,8m³.
•
Bins for pneumatic or mechanical filling. •
Safety platform available.
Application: In agriculture to store grain (see grain elevators) or Fermented feed known as silage. Silos are more commonly used for: • bulk storage of grain, • carbon black, • woodchips, • food products and • Sawdust. • •
FEEDTECH International
Panel silos are appropriate for storage of granular and mash products such as grains and feed. They can be manufactured as corrugated or flat panels. The installation and/or dismantling of panel type silos are very easy. They are widely used in feed milling industry as dosing silos, pellet silos and finished product silos. For free flowing granular products, corrugated panels are appropriate and our recommendation is double-walled flat panels for mash and sticky products.
SIFTERS
SIFTERS
COOLER
Applicable:
PELLLET PRESS The counterflow Feedtech pellet cooler can cool more pellets while maintaining optimum pellet quality. Coolers can be produced as double-deck which increase efficiency by saving time during product change. Counter flow cooling is the most efficient process for granular products and meal.
Counter flow coolers are used for cooling pellets and extrudates to near ambient temperature. The Feedtech coolers are available in various sizes with capacities up to 30 tph.
Benefits:
Increased capacity Simple operation Higher efficiency Longer lifetime Easy to clean and less maintenance High quality cooling
for pellet, cooling, extruder and drying lines Above hammermill installations or bagging-off lines and in bulk outloading systems Benefits: Higher capacity Efficient energy consumption No vibration during process Small dimensions Zero damage on pellets
BAGGING SCALE
AIR FANS
MICRODOSING SYSTEM Micro Dosing Systems can be designed MICRODOSING System according to the needs of the customer. The specifications of the most common model is below;
The aspiration fans which are used with our pellet coolers and jet filters are designed with v-belt transmission. The air fans are needed to cool raw materials by blowing or aspirating air in the bottom of storage silo or the on-floor bulk storage. Bagging speed: 4 – 5 bags / min 15 – 50 kgs bags can be used. Lower and upper tolerances can be programmed individually. If the result of weighing is out of these tolerances, the material can not be bagged without the consent of the operator. The material level in upper hopper is continuously controlled by the system with level sensors
Capacities: 12.000 – 36.000 m3/hour Pressure: 300-320 mmWG Motor powers: 15-45 kW The aspiration fans which are used with our pellet coolers and jet filters are designed with v-belt transmission. The air fans are needed to cool raw materials by blowing or aspirating air in the bottom of storage silo or the on-floor bulk storage. Capacities: 12.000 – 36.000 m3/hour Pressure: 300-320 mmWG Motor powers: 15-45 kW
- Dosing Silos, 10 Units Ø 477mm, - Silo capacities:1000 lt/each - Dosing Screws.10 units Ø 114 mm - Dosing system: screws + pneumatic stoppers - Dosing Scale - Scale outlet: Ø 250 mm Butterfly Valve - All Materials: AISI 304
CYCLONE
APPLICATION
Bucket Elevators
Main cleaning process Grinding Bulk pit cleaning Bulk loading cleaning Cleaner - Drumscalper
SLIDE GATES
Screw Conveyors Screw conveyors are designed for the horizontal and slightly rising transportation of fine bulk cargo with a maximum diameter of +/15 mm. The screw conveyor consists of a tubular or U-shaped trough in which a shaft revolves, around which a screw-shaped ribbon is constructed. The ribbon moves the product, which has entered the trough, forward on the bottom of the trough towards the outlet(s). The screw conveyor can be made with one or more intermediate outlets. Options: aspiration system, overflow valve with proximity switch support
A bucket elevator is a very efficient device for the continuous vertical (dust free) conveyance of granular shaped, lumpy and powdery bulk products and derivatives, used in the animal-feed and food industries.
Chain Conveyors
Screw conveyors are designed for the horizontal and slightly rising transportation of fine bulk cargo with a maximum diameter of +/- 15 mm.
Options: Aspiration system, anti-reverse brake system, speed sensor, belt alignment sensor
Our slide gates are made of solid steel framework with a sliding gate on mechanized bolts to provide flexible movement security during the open or closed stroke.
The screw conveyor consists of a tubular or U-shaped trough in which a shaft revolves, around which a screw-shaped ribbon is constructed. The ribbon moves the product, which has entered the trough, forward on the bottom of the trough towards the outlet(s). The screw conveyor can be made with one or more intermediate outlets. Options: aspiration system, overflow valve with proximity switch support
PET FOOD AQUA FEED PET FOOD FEED AQUA FEED The quality of our machinery is developed according to this factors:
FEEDTECH International BV Beta 3.26, High Tech Campus 9, 5656 AE Eindhoven, The Netherlands Office Tel: +31 40 851 75 78 (Tuesday & Friday) Mobile: +49 176 85 999 306 E: info@feedtechinternational.com W: www.feedtechinternational.com
Material strength Efficiency Power & Fuel consumption Innovation Research Durability Safety Production capacity Wear & tear ratio Operational stability
CHEMICAL FEED PHARMACETICAL CHEMICAL PHARMACETICAL