17 028 manual prts sig mag 9

Page 1



























FACE PLATE ROUTER ASSEMBLY

ITEM

PART NO. QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

6802-022 6802-023 VARIES 6802-024 ***** 6802-108 ***** ***** ***** ***** 12-553 12-721 12-558 ***** 6802-026 ***** 6802-037 10-742 ***** 12-096 6802-027 ***** 11-543 11-856 6802-029 13-030 ***** 9511-312 6802-111 ***** ***** 6802-114 6802-040 15-174 6802-036 ***** ***** 6802-028 22-015 ***** ***** 13-029 ***** 12-722 13-1022

STANDARD TEMPLATE HOLDER 3 -1/2 DEGREE TEMPLATE HOLDER TEMPLATE TEMPLATE WEDGE 3/8-16 x 3/4 BHCS MOUNTING BRACKET 3/8 FW 3/8 LW 3/8-16 JN 3/8 SPERICAL WASHER ASSEMBLY PACIFIC BEARING 5/8” DIA. SHAFTING (#NIL10-9.25) PACIFIC BEARING #FLA10 BEARING TRUARC 1400-112 RETAINING RING 1/4-20 X 3/4 SHCS HINGE PLATE 1/4-20 X 1 SHCS BEARING BLOCK SMC NCQ2B32-15D CYLINDER 10-24 X 1-3/4 SHCS BROWNING VPLE112 BEARING BEARING BLOCK 10-24 X 3/4 SHCS OMRON D4C-1620 LIMIT SWITCH ITW 59-111 SWITCH KNOB PORTER CABLE 42024 TEMPLATE GUIDE 1/4-20 X 3/4 FHCS THREADED ROD VACUUM COLLECTOR 10-24 X 1 EYE BOLT 10-24 X 1 SHCS CONTROL WELDMENT FPR CASTING DEWALT DW616 1-3/4 HP ROUTER MOTOR ECCENTRIC LEVER 1/8 X 3/4 ROLL PIN 1/4-20 HN 3/4 SHAFT LANE #640 SPRING 3/8-16 x 1 SHCS 3/8-16 x 1-1/4 SHCS PORTER CABLE 42237 TEMPLATE GUIDE NUT 5/8” CLAMP COLLAR O-RING DEWALT DW616 CORD SET

1 1 1 1 2 1 9 8 6 2 1 2 4 2 1 2 1 1 4 2 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 4 1

BOM FOR 97DJ410A.PRT 21



6805-072

6805-017

6805-127

PINNED SUB INDEX BLOCK










Refer to Addendum A on page Refer toMagnum Addendum A on 67 if your is equipped page 67 with the DeWalt 616 router.





























8

7

6

5

4

3

2

1

REVISIONS

NOTES: All air hoses are black ¼” polyethylene unless otherwise specified. H

3

1

Do or a

5

nd

ZONE

REV

ECO NO.

DESCRIPTION

DATE

INITIALS

0

See 6811-001 for serial number DJ-2770-95 or earlier

5/24/06

JG

1

Added Missing Exhaust Valve

8/18/06

JG

H

La t ch

Ja 4 2 Lo Fa m Dr b ce ill Cl ck D Pl Fa am r i a l ce l te ps Pl St at op e Lif t

Station 5

00 2S OL 00 1S 00 OL 0S OL 10 4S OL 00 3S OL

Exhaust Ports

G

A Port (Top Row)

G 3GA

B Port (Bottom Row) Station 1 P Port (Supply)

Manifold Detail

3REG

6

12

18

Butt Router Pivot Lock Cyl

14CYL

Butt Router Door Clamp Cyl

13CYL

Jamb Lock Cyl

12CYL

Jamb Lift Cyl

11CYL

Powerfeed Kickout Cyl

10CYL

Powerfeed Kickout Cyl

9CYL

Latch Drill Cyl

8CYL

Lock Drill Cyl

7CYL

Jamb Clamp Cyl

6CYL

Jamb Clamp Cyl

5CYL

Door Clamp Cyl

4CYL

5

E

5FC

3FC

2REG

3CYL

Face Plate Stop Cyl

2CYL

Face Plate Lift Cyl

1CYL 1FC

6FC

4FC

5

5

F

7

6811-400

5/32" Polyurethane, Blu

Door Clamp Cyl

4A

2FC

19 2GA

E

1STL

F

4

6 14 13

16

15

17

2 5

5/32" Polyurethane, Blu

5/32" Polyurethane, Blu

P2

8

5/32" Polyurethane, Red

5/32" Polyurethane, Blu

9

3

D

10

5/32" Polyurethane, Red

5/32" Polyurethane, Red

1

13

D

11

5/32" Polyurethane, Red

12 13

18

PROPRIETARY AND CONFIDENTIAL

P3 1OLR

1FL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

To Optional Air Tools

P1

Supply

1GA

A

TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

Main FR 1EV

8

7

6

Butt Router Pivot Lock P2

B

Effective S/N: DJ-2795-95

P2

Main Shut-Off 1SO

001PB

001SS

B

1CV

P2

P2

P2

1REG

A B

P2

105SOL

002SOL

Sta 5

P2

002SS

1PS

C

15

Butt Router Door Clamp

A B Powerfeed Kickout

P2

19

20

Jamb Lift

A B Latch Drill

P2

001SOL

Sta 4

000SOL

P2

14

4REG

A B Lock Drill

A B 104SOL

Sta 2

003SOL

P2

1MAN

Sta 1

P2

Door and Jamb Clamps Sta 3

A B Face Plate Stop

A B Face Plate Lift

C

Manifold

2STL

1MF

5

4

3

DRAWN BY

J. GERTSCH ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

DATE

5/24/06

NORFIELD INDUSTRIES P.O. BOX 459 CHICO, CA 95927

APPROVAL DATE

9/13/06 APPROVAL DATE

9/13/06

TITLE

SCHM, PNEU, SIG MAG, SINGLE ROUTER SIZE

FINISH

---------

2

DWG NO.

REV

6811-400 SCALE

N/A

SHEET

1

1 OF 1

A


8

7

6

5

4

3

2

1

REVISIONS

NOTES: All air tubes are ¼” black polyethylene unless otherwise specified. H

ZONE

REV

3

Do or 5 an La d 4 2 Ja Lo tch Fa m D ck ce b 1 Dr rill Cl Fa Pl ill am at ce e ps Pl St at o e Lif p t

G

DESCRIPTION

DATE

INITIALS

0

See 6811-001 for serial number DJ-2770-95 or earlier

5/24/06

JG

1

Added missing exhaust valve

8/21/06

JG

H

Station 5

00 2S 00 OL 1S OL 00 0S 10 OL 4S OL 00 3S OL

Exhaust Ports

ECO NO.

A Port (Top Row)

G 3GA B Port (Bottom Row)

7

Station 1

28

Door Clamp Cyl

3FC

Powerfeed Kickout Cyl

8CYL

10CYL 13

5FC

11 13

D

12

5/32" Polyurethane, Blu

A

A

A

B

105SOL

C 4REG

Powerfeed Kickout

Latch Drill

1 PS Sta 5

001SOL

27

P2

P2

B

Effective S/N: DJR-2795-95 1GA

P1

P3

Main Shut-Off 1SO

1REG

1CV

1OLR

1FL

To Optional Air Tools

Supply

PROPRIETARY AND CONFIDENTIAL

A

To Sheet 1, Coordiantes, “8A”

B

B Lock Drill Sta 4

000SOL

P2

002SOL

A B

P2

P2

1MAN

Sta 3

104SOL

10

8

Door and Jamb Clamps

5/32" Polyurethane, Blu

A B Face Plate Stop

P2

Sta 2

003SOL

P2

Sta 1

E

5/32" Polyurethane, Red

B Face Plate Lift

Manifold

C

7CYL 2GA

4

A

1

5/32" Polyurethane, Red

6

3

5/32" Polyurethane, Red

5

Lock Drill Cyl

5

2REG 5/32" Polyurethane, Red

5/32" Polyurethane, Blu

D

Latch Drill Cyl

Face Plate Stop Cyl

9 5

Powerfeed Kickout Cyl

6FC

9CYL

4CYL

Door Clamp Cyl

3CYL

12

4FC 2CYL

1FC

2

F

6811-401

E

4A

5/32" Polyurethane, Blu

1CYL

Face Plate Lift Cyl

2FC

6CYL

1STL

F

Jamb Clamp Cyl

3REG

6

Jamb Clamp Cyl

Manifold Detail

5CYL

P Port (Supply)

Main FR 1EV

8

7

6

1MF

5

4

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

3

DRAWN BY

J. GERTSCH ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

B

DATE

5/24/06

NORFIELD INDUSTRIES P.O. BOX 459 CHICO, CA 95927

APPROVAL DATE

9/13/06 APPROVAL DATE

9/13/06

TITLE

SCHM, PNEU, SIG MAG, DOUBLE ROUTER SIZE

FINISH

---------

2

DWG NO.

REV

6811-401 SCALE

N/A

SHEET

1

1 OF 2

A


8

7

6

5

4

3

2

1

REVISIONS

NOTES: All air tubes are ¼” black polyethylene unless otherwise specified.

ZONE

REV

H

ECO NO.

DESCRIPTION

DATE

INITIALS

0

See 6811-001 for serial number DJ-2770-95 or earlier

5/24/06

JG

1

Added missing exhaust valve

8/21/06

JG

H

Butt Router Pivot Lock Cyl

16CYL

Butt Router Door Clamp Cyl

15CYL

Butt Router Pivot Lock Cyl

14CYL

13CYL

12CYL

Butt Router Door Clamp Cyl

F

Jamb Lock Cyl

F

Jamb Lift Cyl

G

11CYL

G

20

18

22

E

24

E

6811-401

P2 4STL

25

21 19 17

26 23

D

3STL

D

2STL

16 21

14

22

C

C

P2

Butt Router Pivot Lock 2

B

002PB 005SS

P2

Butt Router Door Clamp 2

001PB 004SS

002SS

001SS

P2

Butt Router Door Clamp 1

Jamb Lift 2

Jamb Lift 1

B

Butt Router Pivot Lock 1

B

A

A

15

P2 P2

B

P2 P2 PROPRIETARY AND CONFIDENTIAL

A

From Sheet 1, Coordiantes, “1B”

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

P2

8

7

6

5

4

3

DRAWN BY

J. GERTSCH ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

DATE

5/24/06

NORFIELD INDUSTRIES P.O. BOX 459 CHICO, CA 95927

APPROVAL DATE

9/13/06 APPROVAL DATE

9/13/06

TITLE

SCHM, PNEU, SIG MAG, DOUBLE ROUTER SIZE

FINISH

---------

2

DWG NO.

REV

6811-401 SCALE

N/A

SHEET

1

2 OF 2

A


8

7

6

5

4

3

2

1

REVISIONS 230V 1PH

ZONE

REV

ECO NO.

A2

#10 Red

3L1 3L2

2TB2

A2

3CB

6CON Grn

2TB1

#10 Red

X4

X2 X3

X1

X1

X3 X2

DC Speed Control

6T1

X4

Blu

2T

H3

H7 H5

H8

H8

L1

Butt Router 1

G

5M To Sheet 2, Coordinates “D5”

H1

N

M

Wht

G

Powerfeed 1

A1

G Grn

Wht

N

L2

2P1

H3 H5

M

G

L1

6RECP H7

3TB1

6T2D

Blk Grn

Gnd D

H1

1MS G

G

G

L

3RECP

6T2

2CB 1T

6T2C

3RECP

1CB

G

6T2B

2RECP

N

N

3RECP

L

6T2A

H

N

N

2RECP Blk

6T2

2TB3

A1

A1

41

Drills Start

6M

Blk

Wht

41

M

Red

A2

A2

3PB

Powerfeed 2

Grn

7CB

N

N

2TB1

1FU

A2

Red

11

6CON

B

12

Red

6T1A

C

14

2FU

M

1P3

A2

M

G

3T1 3T2

Grn L1

M

N

PE

Sander

3M

3OL

3CON

A1

Face Plate Router

M

A2

27

A1

28

A2

G

G

95

29

4CON

6RECP

96

95

30

4OL

E

96

3OL

Blk

Sizer Stop

1PS 33

8M

Blk

41

K

31

6PB

A1

32

6RECP

A2

3CON

D

Grn

13A

Red/Blk

00B

k

Wht/Blk

01B

l

Blk/Wht

02B

m

Orn

COM

j

V

W

11

A2

1P3

5T2

Wht

5T3

Red

5CON A2

5CON A1

5T4

A2

X

Y

Z

Orn

20

A1

G

C

To Sheet 2, Coordinates “D4”

E

R

4

E

3

Width Index

Brn

W

Grn

G

9M 1SOL 6T1

A1

A2

21

Blu

Wht

3TB1

4CON

40

E

N

PROPRIETARY AND CONFIDENTIAL

6T1 6T1D

6CB

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

A2

4CON

6

5

B

Blk

6RECP

1RECP

7

7RECP

101SS

M

2CON A1

7CON

f

G

Blk

5T1

Red Wht Blk

U

4M

B 1P2

Grn

W V

2

Sizer G

A1

41

1

M

4OL

107B

41

7RECP

4CON

A1

Grn U

1P3

A2

N

2TB5

A2

4T1 4T2 4T3

A

Wht

Orn

#10 Red

A1

13E

1

1DR

6T1

G

1P3 1P2

8

F

A2

5RECP

13B

3T3

1P1

L

6T1C

5RECP N

1OL

1CON

3TB1

A2

1P2

1P3

Blk

R

A1

2M

2OL

2CON

1P1

Latch Drill

96

G

1P3

1P1

A2

6T1B 2T1 2T2 2T3

Red

41

5RECP

7CON

Grn

24 Wht 95

2OL

3CON

5PB

Grn

1P2

1P1

N

N

5CB

Wht

A1

1M

1OL

1CON

D

A1

6T1

G

26 Wht A1

6RECP

Sizer Start

2TB4

Lock Drill

J

Red

Wht

1T1 1T2 1T3

96

41

4RECP

6T1

95

23

N

A2

1P2

1P1

G

G

A2

1CON

25

4PB

13

6RECP A1

1P1

Blk

For Optional Dust Collection Unit

E

L

1ESTOP

6RECP

Grn Blk

C

Blk

4CB

A1

22

Wht

Grn

41

Bit Change

#10 Blk

10

Blk A1

6T1

2CON

6RECP

7M

For Optional Equipment

Wht

A

G

A2

Drills Stop

G

F

JG

Wht

Wht

A1

2P2

1L1 1L2 1L3

6RECP

G Grn

1DISC #10 Blk

6CON

N

N

INITIALS

Wht

Wht

DATE 9/15/06

Wht

A1

DESCRIPTION Released for Production

Wht

G

#10 Blk

N

2L2

2L1

L3

H

L2

L1

0

Red

230V 3PH

4

3

DRAWN BY

J. Gertsch ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

DATE

P.O. BOX 459 CHICO, CA 95927

8/1/06 APPROVAL DATE

9/15/06 APPROVAL DATE

9/15/06

TITLE

Signature Magnum 460V Electrical Schematic SIZE

FINISH

---------

2

DWG NO.

REV

6811-402 SCALE

N/A

SHEET

1

0

1 OF 2

A


8

7

6

5

4

3

2

Red

24P1

Thru

Off

Blk

I/0 Off

Blk

I:0/1

1TB6 (68A)

X

Clamp Pedal

D

Blk/ Red

007FTS

Red

24P1

Brn

Latch Router Stop

I:1/2

Door Width Up

Base Unit Terminal Detail

E

Orn/ Blk

F

Orn/ Red

7RECP

G

68

Orn/ Grn

7RECP

41

Blu

107PEC

41A

Wht

K

Blk

41

IN 4

I:1/3

Door Width Down

I:1/4

Door Width Slow

F I:1/5

Width Up Limit

I:1/6

Width Down Limit

IN 5

IN 6

I:1/7

IN 7

E

Width Sensor

DC Com 1

107A

1TB09 (65A)

From Sheet 1, Coordinates “C2”

From Sheet 1, Coordinates “G3”

2TB5

6RECP

Base Unit Output Bank AC/DC Com 0

7RECP

N

AC/DC Com 1

7RECP

O:0/1 O/1

24N

O:1/0 O/0

24N

Lock Drill

l

O:1/1

C

Grn/Blk

Grn/Blk

70 Blk

69

100SOL

7RECP

Latch Drill

O:1/2 O/2

Grn/Wht

71

72

Blk

101SOL

7RECP

102B

m

7RECP

O/2

54A d

Grn/Wht

O/1

7RECP 02B

O:0/2

Width Slow

Blk

D

N 53A

N 01B

Width Down

Wht

O/0

Door Clamps

k

AC/DC Com 0

101B

2TB1

O:0/0

DC Com 0

COM

Slot 1 Output Module 41A

100B

j

Orn

G

24P1

Gnd

Brn Blk

00B

7RECP

Orn/ Red

1TB13 (61C)

1TB13 (61B)

24N

107LED

1TB13 (61B)

Orn/ Blk

7RECP

67 1TB10 (64A)

Cycle Pedal

Blk/ Red

1TB13 (61C)

Width Up

66

24P1

7RECP

Blu

I:1/1

Inputs

Wht

59

65

106LS

I:0/7

Latch Router Start

Brn

62A

64

24N

7RECP

Wht

Yel

107A

58

X

1TB11 (63A)

I/6

Thru

Wht/ Red

I:1/0

H

Note: Connect Ground to Main Panel Ground Lug

IN 3

Brn Orn

X

Red

I:0/6

07A

61A

Up

Lock Drill Return Auto Sw

I/7

1TB12 (62A)

C

Lock Drill Home Auto Sw

C

Wht

006FTS

B

Wht

005SS

57

1TB13 (61A)

IN 2

106A

73A

I:0/5

24P1

24N

N Brn

Orn

Mom

105LS

7RECP

Wht

24N

Half Blk

56

R

005PRS2

IN 1

105A

Brn

7RECP

Orn

X

I/5

7RECP

1TB1 (73A)

Red/ Blk

103SS

Wht/ Blk/ Red

P

55

J

102SS

N

Blu

06A

Wht/ Blk/ Red

72A

005PRS1

I:0/4

Red/ Blk

104A

54 1TB2 (72A)

D

Blu

7RECP

Brn

Latch Drill Return Auto Sw

24P1

Up

Long

Wht /Blk

05A

71A

Mom

Down

I/4

004PRS

24N

I/3

7RECP

Brn

1TB07 (67A)

X

I:0/3

IN 0

103A

Wht/ Blk

Blk

003SS

04A

53

Latch Drill Home Auto Sw

Down

M

1TB3 (71A)

E

Short

52

7RECP

003PRS2

24N

Blu/ Wht

51

1TB4 (70A) 70A

F

63

X

L

7RECP

Outputs 62

I/2

03A

Blu/ Wht

69A

003PRS1

Latch Drill On/Off Blu

I:0/2

7RECP 1TB5 (69A)

24N

Grn

50

002PRS

Brn

24N

7RECP

102A

G

68A

K

Red/ Wht

Wht

1TB08 (66A)

101LS Grn

02A

Brn

H

101A

I/1

61 Red/

60

100PB

Long

Off

24N

Wht

1TB13 (61C)

A

Slot 1 Input Module 1PLC1

Lock Drill On/Off

DC Com 0

Short

01A

24N

+ 24V -

100A

I:0/0

Blk

24N

00A

H

Base Unit Input Bank 1PLC0

Blk

Half

Off

24P1

24N

1

Grn/ Blk/ 73 Wht

e

Grn/Blk/Wht

55A

C

74 Blk 102SOL

7RECP

N

O:1/3

O/3

O/3

O:0/4

Face Plate Cone

O/4

B O:0/5

Spare

Spare

O:1/4 O/4

76 Blk

75

103SOL

b

Blu/Blk

52A Blu/Blk

78 Blk

77

7RECP

104SOL

DC Com 2

24P1

O:0/6

Spare

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

O:1/6 O/6

TOLERANCES UNLESS OTHERWISE SPECIFIED

Blu

O/6

07B

O:0/7

Face Plate Motor

Vio

O/7

107B

A

O:1/7 0/7

6

5

Blu/Red

f

7RECP

07BUZ

7

B

O/5 PROPRIETARY AND CONFIDENTIAL

1TB13 (61C)

8

Red/Grn

7RECP

O:1/5

O/5

Spare

a

Red/Grn

104B

DC Com 1

Spare

103B

Face Plate Plunge

O:0/3

Spare

51A

4

FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

3

DRAWN BY

J. Gertsch ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

DATE

P.O. BOX 459 CHICO, CA 95927

8/1/06 APPROVAL DATE

9/15/06 APPROVAL DATE

9/15/06

TITLE

Signature Magnum 460V Electrical Schematic SIZE

FINISH

---------

2

DWG NO.

REV

6811-402 SCALE

N/A

SHEET

1

0

2 OF 2

A


8

7

6

5

4

3

2

1

REVISIONS 230V 1PH

ZONE

REV

ECO NO.

A2

3CB Grn

#10 Red

#10 Red

3TB1

M

6T2D

Butt Router 1

G

G

5M

6T2

To Sheet 2, Coordinates “D5”

DC Speed Control Blu

L1

D

N

2TB3

A1

A1

41

Drills Start

6M

Blk

Wht

41

M

Red

A2

A2

1P3

Grn

Wht

A1

1P1

Powerfeed 1

G

L1 L2

2P1

M

Wht

G

Gnd

2CB

N

Blk Grn

3PB

Powerfeed 2

10 Blk

A1

1FU

A2

Red

11

6CON Blk

12

1ESTOP

Wht

Blk

13

Blk

6T1

6RECP

A1

N

6T1A

4CB Grn

A2

1T1 1T2 1T3

1P2

E

N

2TB1

C

14

Grn

Red

6RECP

2FU

1P1

B

M

Lock Drill

L

G

G

1M

1CON

A1

6T1 A1

2T1 2T2 2T3

1P2

M

A1

1P1

L1

3T1 3T2 3T3

M 3M

3OL

3CON

G

N

PE

13E

27

1

1DR

Grn 13A

A1

1OL

F

A2

Blk

L

6T1C

Face Plate Router

M

A2

A1

28

A2

G

96

95

30

4OL

E

96

3OL

Blk

Sizer Stop

1PS 33

5RECP G

95

29

4CON

6RECP

5RECP

8M

Blk

41

K

31

6PB

A1

32

6RECP

A2

3CON

D

Grn

Wht

Orn

A2

N

2TB5 Red/Blk

13B

6T1

96

1CON

3TB1

Sander G

1P3

Red

41

5RECP N

Grn

A2

1P2 1P1

2M

2OL

2CON

24 Wht 95

2OL

3CON

5PB

A2

Wht

D

N

N

6T1B

G

1P3

26 Wht A1

6RECP

Sizer Start

Grn

Latch Drill

J

Red

7CON

1P1

96

41

5CB

A2

95

23

N

2TB4

Grn

A2

1CON

25

4PB

Wht

1OL

A1

22

Wht

Grn

41

G

1P3

2CON

6RECP

7M

4RECP

6T1

A

G

A2

Drills Stop

G For Optional Equipment

#10 Blk

L

3RECP

1MS G

G

G

6RECP

F

6T2C

3RECP

6T1

1P2

6T2B

2RECP

N

N

3RECP

L

6T2A

H

N

N

2RECP Blk

6T2

JG

Wht

2TB2

6CON

2TB1

1CB

N

N

INITIALS

Wht

3L1 3L2

1L1 1L2 1L3

A1

2P2

Wht

6CON 6RECP

G Grn

Wht

1DISC

G

A2

DATE 8/1/06

Wht

A1

DESCRIPTION Redrawn in Visio

Wht

G

#10 Blk

N

2L2

2L1

L3

H

L2

L1

0

Red

230V 3PH

00B

k

Wht/Blk

01B

l

Blk/Wht

02B

m

Orn

COM

j

A1

107B

7CON

f

7RECP

41

1P2 U

A2

1P1

4M

4OL

Blk

5T1

1P2 1P3

5T2

Wht

5T3

Red

5CON

1P1

A

5T4

A2

Y

Z

G

W

Grn

G

E 4 3

101SS

R 2

E

1SOL 6T1

A1

A2

21

Blu

Wht

3TB1

4CON

40

E

N

PROPRIETARY AND CONFIDENTIAL

6T1 6T1D

6CB

1RECP

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

A2

7

6

5

B

Blk

6RECP

4CON

8

C

To Sheet 2, Coordinates “D4”

9M

2CON A1

Width Index

1

M

R

Red Wht Blk

U

X

Orn

20

A1

5CON A1

Grn

W V

Brn

G

A2

B

1P3

41

Sizer G

A2

11

Bit Change

M

1P3

A1

W

7RECP

4T1 4T2 4T3

4CON

V

#10 Red

A1

For Optional Dust Collection Unit

C

4

3

DRAWN BY

J. Gertsch ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

DATE

P.O. BOX 459 CHICO, CA 95927

8/1/06 APPROVAL DATE

9/15/06

TITLE

APPROVAL DATE

9/15/06

Signature Magnum Electrical Schematic SIZE

FINISH

---------

2

DWG NO.

REV

6811-403 SCALE

N/A

SHEET

1

0

1 OF 2

A


8

7

6

5

4

3

2

Red

24P1

Thru

Off

Blk

I/0 Off

Blk

I:0/1

1TB6 (68A)

Wht/ Blk/ Red

P

55

I/5

D

Blk/ Red

59

007FTS

24P1

Brn

Latch Router Stop

I:1/2

Door Width Up

Base Unit Terminal Detail

E

Orn/ Blk

F

Orn/ Red

7RECP

G

68

Orn/ Grn

7RECP

41

Blu

107PEC

41A

Wht

K

Blk

41

IN 4

I:1/3

Door Width Down

I:1/4

Door Width Slow

F I:1/5

Width Up Limit

I:1/6

Width Down Limit

IN 5

IN 6

I:1/7

IN 7

E

Width Sensor

DC Com 1

107A

1TB09 (65A)

From Sheet 1, Coordinates “C2”

From Sheet 1, Coordinates “G3”

2TB5

6RECP

Base Unit Output Bank AC/DC Com 0

7RECP

N

AC/DC Com 1

7RECP

O:0/1 O/1

24N

O:1/0 O/0

24N

Lock Drill

l

O:1/1

C

Grn/Blk

Grn/Blk

70 Blk

69

100SOL

7RECP

Latch Drill

O:1/2 O/2

Grn/Wht

71

72

Blk

101SOL

7RECP

102B

m

7RECP

O/2

54A d

Grn/Wht

O/1

7RECP 02B

O:0/2

Width Slow

Blk

D

N 53A

N 01B

Width Down

Wht

O/0

Door Clamps

k

AC/DC Com 0

101B

2TB1

O:0/0

DC Com 0

COM

Slot 1 Output Module 41A

100B

j

Orn

G

24P1

Gnd

Brn Blk

00B

7RECP

Orn/ Red

1TB13 (61C)

1TB13 (61B)

24N

107LED

1TB13 (61B)

Orn/ Blk

7RECP

67 1TB10 (64A)

Cycle Pedal

Blk/ Red

1TB13 (61C)

Width Up

66

24P1

7RECP

Blu

I:1/1

Inputs

Wht

62A

65

24N

7RECP

Wht

Latch Router Start

H

Note: Connect Ground to Main Panel Ground Lug

IN 3

107A

58

64

Red

I:0/7

07A

61A

Yel

1TB11 (63A)

I/6

I/7

1TB12 (62A)

B

Clamp Pedal

C

Wht

IN 2

Brn Orn

X

106LS

7RECP

006FTS

C

X

Lock Drill Return Auto Sw

Thru

Wht/ Red

57

1TB13 (61A)

Up

X

Red

I:0/6

I:1/0

Brn

73A

Wht

24P1

24N

N Brn

Orn

Mom

105LS

005SS

R

005PRS2 Wht

Lock Drill Home Auto Sw

Half Blk

56

7RECP

1TB1 (73A) Brn

24N

X

I:0/5

24P1

Up

106A

72A

IN 1

103SS

06A

Wht/ Blk/ Red

7RECP

102SS

N

Blu

Red/ Blk

Orn

Down

I:0/4

J

105A

1TB2 (72A)

D

Blu

7RECP

005PRS1

Latch Drill Return Auto Sw

Red/ Blk

104A

54

Mom

Down

Long

Wht /Blk

05A

71A

Brn

Latch Drill Home Auto Sw

I/4

004PRS

24N

I/3

7RECP

Brn

1TB07 (67A)

X

I:0/3

IN 0

103A

Wht/ Blk

Blk

003SS

04A

53

M

1TB3 (71A)

E

Short

52

7RECP

003PRS2

24N

Blu/ Wht

51

1TB4 (70A) 70A

F

63

X

L

7RECP

Outputs 62

I/2

03A

Blu/ Wht

69A

003PRS1

Latch Drill On/Off Blu

I:0/2

7RECP 1TB5 (69A)

24N

Grn

50

002PRS

Brn

24N

7RECP

102A

G

68A

K

Red/ Wht

Wht

1TB08 (66A)

101LS Grn

02A

Brn

H

101A

I/1

61 Red/

60

100PB

Long

Off

24N

Wht

1TB13 (61C)

A

Slot 1 Input Module 1PLC1

Lock Drill On/Off

DC Com 0

Short

01A

24N

+ 24V -

100A

I:0/0

Blk

24N

00A

H

Base Unit Input Bank 1PLC0

Blk

Half

Off

24P1

24N

1

Grn/ Blk/ 73 Wht

e

Grn/Blk/Wht

55A

C

74 Blk 102SOL

7RECP

N

O:1/3

O/3

O/3

O:0/4

Face Plate Cone

O/4

B O:0/5

Spare

Spare

O:1/4 O/4

76 Blk

75

103SOL

b

Blu/Blk

52A Blu/Blk

78 Blk

77

7RECP

104SOL

DC Com 2

24P1

O:0/6

Spare

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

O:1/6 O/6

TOLERANCES UNLESS OTHERWISE SPECIFIED

Blu

O/6

07B

O:0/7

Face Plate Motor

Vio

O/7

107B

A

O:1/7 0/7

6

5

Blu/Red

f

7RECP

07BUZ

7

B

O/5 PROPRIETARY AND CONFIDENTIAL

1TB13 (61C)

8

Red/Grn

7RECP

O:1/5

O/5

Spare

a

Red/Grn

104B

DC Com 1

Spare

103B

Face Plate Plunge

O:0/3

Spare

51A

4

FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

3

DRAWN BY

J. Gertsch ENG APPR.

A. Bacigalupo MFG APPR.

M. Young NEXT ASSY

--------

DATE

P.O. BOX 459 CHICO, CA 95927

8/1/06 APPROVAL DATE

9/15/06

TITLE

APPROVAL DATE

9/15/06

Signature Magnum Electrical Schematic SIZE

FINISH

---------

2

DWG NO.

REV

6811-403 SCALE

N/A

SHEET

1

0

2 OF 2

A


15-174 6809-075 13-1021 6033-001 0007-101 6055-003 6033-100 0002-003 6809-076 6035-004 6035-005 6809-074 6809-027 6809-030 6807-126 13-1022

DW-616 MOTOR ROUTER CASTING KNOB SPOOL CARRIER STOP TURRET STOP SUPPORT BEARING BLOCK TURRET CATCH BASE PLATE VAC. SHROUD 5/8 VAC. SHROUD 1/4 VAC. CASTING 2" FERRULE ABS ELBOW HANDLE BRACKET CORD SET

DESCRIPTION

QT. 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 X X

X

X

X X X

616 only

The kit should also include: 1- 13-1029 router bit shank 4- 1/4 -20 NC x 3/4 BHCS 4- 1/4 -20 NC hex nut 4- 1/4 lock washer 2- 5/16 -18 NC x 1 3/4 SHCS 2- 5/16 -18 NC hex nut 4- 10-24 NC x 3/4 SHCS

4

5

15-316 includes the 15-174 motor, two 13-1021 knob, the 13-1022 cord set, and the wrench pack.

To upgrade from a DW-610 router to a DW616 you need all items with an X in the 616 only row.

11 12 13 14 15

1 2 3 4 5 6 7 8 9 10

P.N.

9

6 7

2

1

10

8

15

14

11

12

13

3

ADDENDUM A BUTT ROUTER UPPER SLIDE ASSEMBLY

67


NEW 1-0 ROLLER ASSEMBLY

Addendum B Roller Assembly 7

4

5

6

2

3 1

ITEM 1 2 3 4 5 6 7

PART NO. 6807-003 6807-004 6807-129 13-1152 **** **** ****

DESCRIPTION ROLLER FLANGE ROLLER ROLLER MOUNT BALL PLUNGER 3/8-16 JAM NUT Ø1/4 X 2-1/2 DOWEL PIN 1/4-20 X 3/4 SET SCREW

Eff. S/N: DJ-2726-95 and later

QTY 1 1 1 1 1 1 1


NEW DOOR CLAMP COMPONENTS

1 5

7

8

9

3 4

10

2 5 6

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 6800-034 6800-035 6800-036 6800-038 6800-039 6800-014 ***** ***** ***** *****

DESCRIPTION CLAMP SHOE CLAMP PLATE BACK-UP BLOCK BACK-UP BLOCK (LONG CLAMP PAD CLAMP PAD 1/2 X 2 SHSB 5/8 X 1 SHSB 1/4 X 1 SHSB 5/8 X 3-1/2 SHSB

Eff. S/N: DJ-2726-95 and later

QTY 2 1 1 1 5 2 2 1 1 1


NEW POWERFEED KICK-OUT COMPONENTS

1

5

4 2

ITEM 1 2 3 4 5

PART NO. 6803-119 6803-120 10-1188 10-1189 10-1190

DESCRIPTION HINGE PLATE LH HINGE PLATE RH BIMBA D-166-1 ROD CLEVIS BIMBA 092-DX CYLINDER BIMBA D-13498-A PIVOT BRACKET

3

QTY 1 1 2 2 2 SHEET 1 OF 2

Eff. S/N: DJ-2726-95 and later


NEW POWERFEED KICK-OUT COMPONENTS

2

1

3

ITEM 1 2 3

PART NO. 10-1191 10-1192 10-1193

DESCRIPTION MAC 431A-B0C-DM-DJAJ-1KA-416G VALVE WATTS 14R0B3FC REGULATOR WATTS 274Z160S REGULATOR

Eff. S/N: DJ-2726-95 and later

QTY 1 1 1

SHEET 2 OF 2



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