FACE PLATE ROUTER ASSEMBLY
ITEM
PART NO. QTY
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
6802-022 6802-023 VARIES 6802-024 ***** 6802-108 ***** ***** ***** ***** 12-553 12-721 12-558 ***** 6802-026 ***** 6802-037 10-742 ***** 12-096 6802-027 ***** 11-543 11-856 6802-029 13-030 ***** 9511-312 6802-111 ***** ***** 6802-114 6802-040 15-174 6802-036 ***** ***** 6802-028 22-015 ***** ***** 13-029 ***** 12-722 13-1022
STANDARD TEMPLATE HOLDER 3 -1/2 DEGREE TEMPLATE HOLDER TEMPLATE TEMPLATE WEDGE 3/8-16 x 3/4 BHCS MOUNTING BRACKET 3/8 FW 3/8 LW 3/8-16 JN 3/8 SPERICAL WASHER ASSEMBLY PACIFIC BEARING 5/8” DIA. SHAFTING (#NIL10-9.25) PACIFIC BEARING #FLA10 BEARING TRUARC 1400-112 RETAINING RING 1/4-20 X 3/4 SHCS HINGE PLATE 1/4-20 X 1 SHCS BEARING BLOCK SMC NCQ2B32-15D CYLINDER 10-24 X 1-3/4 SHCS BROWNING VPLE112 BEARING BEARING BLOCK 10-24 X 3/4 SHCS OMRON D4C-1620 LIMIT SWITCH ITW 59-111 SWITCH KNOB PORTER CABLE 42024 TEMPLATE GUIDE 1/4-20 X 3/4 FHCS THREADED ROD VACUUM COLLECTOR 10-24 X 1 EYE BOLT 10-24 X 1 SHCS CONTROL WELDMENT FPR CASTING DEWALT DW616 1-3/4 HP ROUTER MOTOR ECCENTRIC LEVER 1/8 X 3/4 ROLL PIN 1/4-20 HN 3/4 SHAFT LANE #640 SPRING 3/8-16 x 1 SHCS 3/8-16 x 1-1/4 SHCS PORTER CABLE 42237 TEMPLATE GUIDE NUT 5/8” CLAMP COLLAR O-RING DEWALT DW616 CORD SET
1 1 1 1 2 1 9 8 6 2 1 2 4 2 1 2 1 1 4 2 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 4 1
BOM FOR 97DJ410A.PRT 21
6805-072
6805-017
6805-127
PINNED SUB INDEX BLOCK
Refer to Addendum A on page Refer toMagnum Addendum A on 67 if your is equipped page 67 with the DeWalt 616 router.
8
7
6
5
4
3
2
1
REVISIONS
NOTES: All air hoses are black ¼” polyethylene unless otherwise specified. H
3
1
Do or a
5
nd
ZONE
REV
ECO NO.
DESCRIPTION
DATE
INITIALS
0
See 6811-001 for serial number DJ-2770-95 or earlier
5/24/06
JG
1
Added Missing Exhaust Valve
8/18/06
JG
H
La t ch
Ja 4 2 Lo Fa m Dr b ce ill Cl ck D Pl Fa am r i a l ce l te ps Pl St at op e Lif t
Station 5
00 2S OL 00 1S 00 OL 0S OL 10 4S OL 00 3S OL
Exhaust Ports
G
A Port (Top Row)
G 3GA
B Port (Bottom Row) Station 1 P Port (Supply)
Manifold Detail
3REG
6
12
18
Butt Router Pivot Lock Cyl
14CYL
Butt Router Door Clamp Cyl
13CYL
Jamb Lock Cyl
12CYL
Jamb Lift Cyl
11CYL
Powerfeed Kickout Cyl
10CYL
Powerfeed Kickout Cyl
9CYL
Latch Drill Cyl
8CYL
Lock Drill Cyl
7CYL
Jamb Clamp Cyl
6CYL
Jamb Clamp Cyl
5CYL
Door Clamp Cyl
4CYL
5
E
5FC
3FC
2REG
3CYL
Face Plate Stop Cyl
2CYL
Face Plate Lift Cyl
1CYL 1FC
6FC
4FC
5
5
F
7
6811-400
5/32" Polyurethane, Blu
Door Clamp Cyl
4A
2FC
19 2GA
E
1STL
F
4
6 14 13
16
15
17
2 5
5/32" Polyurethane, Blu
5/32" Polyurethane, Blu
P2
8
5/32" Polyurethane, Red
5/32" Polyurethane, Blu
9
3
D
10
5/32" Polyurethane, Red
5/32" Polyurethane, Red
1
13
D
11
5/32" Polyurethane, Red
12 13
18
PROPRIETARY AND CONFIDENTIAL
P3 1OLR
1FL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.
To Optional Air Tools
P1
Supply
1GA
A
TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
Main FR 1EV
8
7
6
Butt Router Pivot Lock P2
B
Effective S/N: DJ-2795-95
P2
Main Shut-Off 1SO
001PB
001SS
B
1CV
P2
P2
P2
1REG
A B
P2
105SOL
002SOL
Sta 5
P2
002SS
1PS
C
15
Butt Router Door Clamp
A B Powerfeed Kickout
P2
19
20
Jamb Lift
A B Latch Drill
P2
001SOL
Sta 4
000SOL
P2
14
4REG
A B Lock Drill
A B 104SOL
Sta 2
003SOL
P2
1MAN
Sta 1
P2
Door and Jamb Clamps Sta 3
A B Face Plate Stop
A B Face Plate Lift
C
Manifold
2STL
1MF
5
4
3
DRAWN BY
J. GERTSCH ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
DATE
5/24/06
NORFIELD INDUSTRIES P.O. BOX 459 CHICO, CA 95927
APPROVAL DATE
9/13/06 APPROVAL DATE
9/13/06
TITLE
SCHM, PNEU, SIG MAG, SINGLE ROUTER SIZE
FINISH
---------
2
DWG NO.
REV
6811-400 SCALE
N/A
SHEET
1
1 OF 1
A
8
7
6
5
4
3
2
1
REVISIONS
NOTES: All air tubes are ¼” black polyethylene unless otherwise specified. H
ZONE
REV
3
Do or 5 an La d 4 2 Ja Lo tch Fa m D ck ce b 1 Dr rill Cl Fa Pl ill am at ce e ps Pl St at o e Lif p t
G
DESCRIPTION
DATE
INITIALS
0
See 6811-001 for serial number DJ-2770-95 or earlier
5/24/06
JG
1
Added missing exhaust valve
8/21/06
JG
H
Station 5
00 2S 00 OL 1S OL 00 0S 10 OL 4S OL 00 3S OL
Exhaust Ports
ECO NO.
A Port (Top Row)
G 3GA B Port (Bottom Row)
7
Station 1
28
Door Clamp Cyl
3FC
Powerfeed Kickout Cyl
8CYL
10CYL 13
5FC
11 13
D
12
5/32" Polyurethane, Blu
A
A
A
B
105SOL
C 4REG
Powerfeed Kickout
Latch Drill
1 PS Sta 5
001SOL
27
P2
P2
B
Effective S/N: DJR-2795-95 1GA
P1
P3
Main Shut-Off 1SO
1REG
1CV
1OLR
1FL
To Optional Air Tools
Supply
PROPRIETARY AND CONFIDENTIAL
A
To Sheet 1, Coordiantes, “8A”
B
B Lock Drill Sta 4
000SOL
P2
002SOL
A B
P2
P2
1MAN
Sta 3
104SOL
10
8
Door and Jamb Clamps
5/32" Polyurethane, Blu
A B Face Plate Stop
P2
Sta 2
003SOL
P2
Sta 1
E
5/32" Polyurethane, Red
B Face Plate Lift
Manifold
C
7CYL 2GA
4
A
1
5/32" Polyurethane, Red
6
3
5/32" Polyurethane, Red
5
Lock Drill Cyl
5
2REG 5/32" Polyurethane, Red
5/32" Polyurethane, Blu
D
Latch Drill Cyl
Face Plate Stop Cyl
9 5
Powerfeed Kickout Cyl
6FC
9CYL
4CYL
Door Clamp Cyl
3CYL
12
4FC 2CYL
1FC
2
F
6811-401
E
4A
5/32" Polyurethane, Blu
1CYL
Face Plate Lift Cyl
2FC
6CYL
1STL
F
Jamb Clamp Cyl
3REG
6
Jamb Clamp Cyl
Manifold Detail
5CYL
P Port (Supply)
Main FR 1EV
8
7
6
1MF
5
4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
3
DRAWN BY
J. GERTSCH ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
B
DATE
5/24/06
NORFIELD INDUSTRIES P.O. BOX 459 CHICO, CA 95927
APPROVAL DATE
9/13/06 APPROVAL DATE
9/13/06
TITLE
SCHM, PNEU, SIG MAG, DOUBLE ROUTER SIZE
FINISH
---------
2
DWG NO.
REV
6811-401 SCALE
N/A
SHEET
1
1 OF 2
A
8
7
6
5
4
3
2
1
REVISIONS
NOTES: All air tubes are ¼” black polyethylene unless otherwise specified.
ZONE
REV
H
ECO NO.
DESCRIPTION
DATE
INITIALS
0
See 6811-001 for serial number DJ-2770-95 or earlier
5/24/06
JG
1
Added missing exhaust valve
8/21/06
JG
H
Butt Router Pivot Lock Cyl
16CYL
Butt Router Door Clamp Cyl
15CYL
Butt Router Pivot Lock Cyl
14CYL
13CYL
12CYL
Butt Router Door Clamp Cyl
F
Jamb Lock Cyl
F
Jamb Lift Cyl
G
11CYL
G
20
18
22
E
24
E
6811-401
P2 4STL
25
21 19 17
26 23
D
3STL
D
2STL
16 21
14
22
C
C
P2
Butt Router Pivot Lock 2
B
002PB 005SS
P2
Butt Router Door Clamp 2
001PB 004SS
002SS
001SS
P2
Butt Router Door Clamp 1
Jamb Lift 2
Jamb Lift 1
B
Butt Router Pivot Lock 1
B
A
A
15
P2 P2
B
P2 P2 PROPRIETARY AND CONFIDENTIAL
A
From Sheet 1, Coordiantes, “1B”
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
P2
8
7
6
5
4
3
DRAWN BY
J. GERTSCH ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
DATE
5/24/06
NORFIELD INDUSTRIES P.O. BOX 459 CHICO, CA 95927
APPROVAL DATE
9/13/06 APPROVAL DATE
9/13/06
TITLE
SCHM, PNEU, SIG MAG, DOUBLE ROUTER SIZE
FINISH
---------
2
DWG NO.
REV
6811-401 SCALE
N/A
SHEET
1
2 OF 2
A
8
7
6
5
4
3
2
1
REVISIONS 230V 1PH
ZONE
REV
ECO NO.
A2
#10 Red
3L1 3L2
2TB2
A2
3CB
6CON Grn
2TB1
#10 Red
X4
X2 X3
X1
X1
X3 X2
DC Speed Control
6T1
X4
Blu
2T
H3
H7 H5
H8
H8
L1
Butt Router 1
G
5M To Sheet 2, Coordinates “D5”
H1
N
M
Wht
G
Powerfeed 1
A1
G Grn
Wht
N
L2
2P1
H3 H5
M
G
L1
6RECP H7
3TB1
6T2D
Blk Grn
Gnd D
H1
1MS G
G
G
L
3RECP
6T2
2CB 1T
6T2C
3RECP
1CB
G
6T2B
2RECP
N
N
3RECP
L
6T2A
H
N
N
2RECP Blk
6T2
2TB3
A1
A1
41
Drills Start
6M
Blk
Wht
41
M
Red
A2
A2
3PB
Powerfeed 2
Grn
7CB
N
N
2TB1
1FU
A2
Red
11
6CON
B
12
Red
6T1A
C
14
2FU
M
1P3
A2
M
G
3T1 3T2
Grn L1
M
N
PE
Sander
3M
3OL
3CON
A1
Face Plate Router
M
A2
27
A1
28
A2
G
G
95
29
4CON
6RECP
96
95
30
4OL
E
96
3OL
Blk
Sizer Stop
1PS 33
8M
Blk
41
K
31
6PB
A1
32
6RECP
A2
3CON
D
Grn
13A
Red/Blk
00B
k
Wht/Blk
01B
l
Blk/Wht
02B
m
Orn
COM
j
V
W
11
A2
1P3
5T2
Wht
5T3
Red
5CON A2
5CON A1
5T4
A2
X
Y
Z
Orn
20
A1
G
C
To Sheet 2, Coordinates “D4”
E
R
4
E
3
Width Index
Brn
W
Grn
G
9M 1SOL 6T1
A1
A2
21
Blu
Wht
3TB1
4CON
40
E
N
PROPRIETARY AND CONFIDENTIAL
6T1 6T1D
6CB
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
A2
4CON
6
5
B
Blk
6RECP
1RECP
7
7RECP
101SS
M
2CON A1
7CON
f
G
Blk
5T1
Red Wht Blk
U
4M
B 1P2
Grn
W V
2
Sizer G
A1
41
1
M
4OL
107B
41
7RECP
4CON
A1
Grn U
1P3
A2
N
2TB5
A2
4T1 4T2 4T3
A
Wht
Orn
#10 Red
A1
13E
1
1DR
6T1
G
1P3 1P2
8
F
A2
5RECP
13B
3T3
1P1
L
6T1C
5RECP N
1OL
1CON
3TB1
A2
1P2
1P3
Blk
R
A1
2M
2OL
2CON
1P1
Latch Drill
96
G
1P3
1P1
A2
6T1B 2T1 2T2 2T3
Red
41
5RECP
7CON
Grn
24 Wht 95
2OL
3CON
5PB
Grn
1P2
1P1
N
N
5CB
Wht
A1
1M
1OL
1CON
D
A1
6T1
G
26 Wht A1
6RECP
Sizer Start
2TB4
Lock Drill
J
Red
Wht
1T1 1T2 1T3
96
41
4RECP
6T1
95
23
N
A2
1P2
1P1
G
G
A2
1CON
25
4PB
13
6RECP A1
1P1
Blk
For Optional Dust Collection Unit
E
L
1ESTOP
6RECP
Grn Blk
C
Blk
4CB
A1
22
Wht
Grn
41
Bit Change
#10 Blk
10
Blk A1
6T1
2CON
6RECP
7M
For Optional Equipment
Wht
A
G
A2
Drills Stop
G
F
JG
Wht
Wht
A1
2P2
1L1 1L2 1L3
6RECP
G Grn
1DISC #10 Blk
6CON
N
N
INITIALS
Wht
Wht
DATE 9/15/06
Wht
A1
DESCRIPTION Released for Production
Wht
G
#10 Blk
N
2L2
2L1
L3
H
L2
L1
0
Red
230V 3PH
4
3
DRAWN BY
J. Gertsch ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
DATE
P.O. BOX 459 CHICO, CA 95927
8/1/06 APPROVAL DATE
9/15/06 APPROVAL DATE
9/15/06
TITLE
Signature Magnum 460V Electrical Schematic SIZE
FINISH
---------
2
DWG NO.
REV
6811-402 SCALE
N/A
SHEET
1
0
1 OF 2
A
8
7
6
5
4
3
2
Red
24P1
Thru
Off
Blk
I/0 Off
Blk
I:0/1
1TB6 (68A)
X
Clamp Pedal
D
Blk/ Red
007FTS
Red
24P1
Brn
Latch Router Stop
I:1/2
Door Width Up
Base Unit Terminal Detail
E
Orn/ Blk
F
Orn/ Red
7RECP
G
68
Orn/ Grn
7RECP
41
Blu
107PEC
41A
Wht
K
Blk
41
IN 4
I:1/3
Door Width Down
I:1/4
Door Width Slow
F I:1/5
Width Up Limit
I:1/6
Width Down Limit
IN 5
IN 6
I:1/7
IN 7
E
Width Sensor
DC Com 1
107A
1TB09 (65A)
From Sheet 1, Coordinates “C2”
From Sheet 1, Coordinates “G3”
2TB5
6RECP
Base Unit Output Bank AC/DC Com 0
7RECP
N
AC/DC Com 1
7RECP
O:0/1 O/1
24N
O:1/0 O/0
24N
Lock Drill
l
O:1/1
C
Grn/Blk
Grn/Blk
70 Blk
69
100SOL
7RECP
Latch Drill
O:1/2 O/2
Grn/Wht
71
72
Blk
101SOL
7RECP
102B
m
7RECP
O/2
54A d
Grn/Wht
O/1
7RECP 02B
O:0/2
Width Slow
Blk
D
N 53A
N 01B
Width Down
Wht
O/0
Door Clamps
k
AC/DC Com 0
101B
2TB1
O:0/0
DC Com 0
COM
Slot 1 Output Module 41A
100B
j
Orn
G
24P1
Gnd
Brn Blk
00B
7RECP
Orn/ Red
1TB13 (61C)
1TB13 (61B)
24N
107LED
1TB13 (61B)
Orn/ Blk
7RECP
67 1TB10 (64A)
Cycle Pedal
Blk/ Red
1TB13 (61C)
Width Up
66
24P1
7RECP
Blu
I:1/1
Inputs
Wht
59
65
106LS
I:0/7
Latch Router Start
Brn
62A
64
24N
7RECP
Wht
Yel
107A
58
X
1TB11 (63A)
I/6
Thru
Wht/ Red
I:1/0
H
Note: Connect Ground to Main Panel Ground Lug
IN 3
Brn Orn
X
Red
I:0/6
07A
61A
Up
Lock Drill Return Auto Sw
I/7
1TB12 (62A)
C
Lock Drill Home Auto Sw
C
Wht
006FTS
B
Wht
005SS
57
1TB13 (61A)
IN 2
106A
73A
I:0/5
24P1
24N
N Brn
Orn
Mom
105LS
7RECP
Wht
24N
Half Blk
56
R
005PRS2
IN 1
105A
Brn
7RECP
Orn
X
I/5
7RECP
1TB1 (73A)
Red/ Blk
103SS
Wht/ Blk/ Red
P
55
J
102SS
N
Blu
06A
Wht/ Blk/ Red
72A
005PRS1
I:0/4
Red/ Blk
104A
54 1TB2 (72A)
D
Blu
7RECP
Brn
Latch Drill Return Auto Sw
24P1
Up
Long
Wht /Blk
05A
71A
Mom
Down
I/4
004PRS
24N
I/3
7RECP
Brn
1TB07 (67A)
X
I:0/3
IN 0
103A
Wht/ Blk
Blk
003SS
04A
53
Latch Drill Home Auto Sw
Down
M
1TB3 (71A)
E
Short
52
7RECP
003PRS2
24N
Blu/ Wht
51
1TB4 (70A) 70A
F
63
X
L
7RECP
Outputs 62
I/2
03A
Blu/ Wht
69A
003PRS1
Latch Drill On/Off Blu
I:0/2
7RECP 1TB5 (69A)
24N
Grn
50
002PRS
Brn
24N
7RECP
102A
G
68A
K
Red/ Wht
Wht
1TB08 (66A)
101LS Grn
02A
Brn
H
101A
I/1
61 Red/
60
100PB
Long
Off
24N
Wht
1TB13 (61C)
A
Slot 1 Input Module 1PLC1
Lock Drill On/Off
DC Com 0
Short
01A
24N
+ 24V -
100A
I:0/0
Blk
24N
00A
H
Base Unit Input Bank 1PLC0
Blk
Half
Off
24P1
24N
1
Grn/ Blk/ 73 Wht
e
Grn/Blk/Wht
55A
C
74 Blk 102SOL
7RECP
N
O:1/3
O/3
O/3
O:0/4
Face Plate Cone
O/4
B O:0/5
Spare
Spare
O:1/4 O/4
76 Blk
75
103SOL
b
Blu/Blk
52A Blu/Blk
78 Blk
77
7RECP
104SOL
DC Com 2
24P1
O:0/6
Spare
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.
O:1/6 O/6
TOLERANCES UNLESS OTHERWISE SPECIFIED
Blu
O/6
07B
O:0/7
Face Plate Motor
Vio
O/7
107B
A
O:1/7 0/7
6
5
Blu/Red
f
7RECP
07BUZ
7
B
O/5 PROPRIETARY AND CONFIDENTIAL
1TB13 (61C)
8
Red/Grn
7RECP
O:1/5
O/5
Spare
a
Red/Grn
104B
DC Com 1
Spare
103B
Face Plate Plunge
O:0/3
Spare
51A
4
FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
3
DRAWN BY
J. Gertsch ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
DATE
P.O. BOX 459 CHICO, CA 95927
8/1/06 APPROVAL DATE
9/15/06 APPROVAL DATE
9/15/06
TITLE
Signature Magnum 460V Electrical Schematic SIZE
FINISH
---------
2
DWG NO.
REV
6811-402 SCALE
N/A
SHEET
1
0
2 OF 2
A
8
7
6
5
4
3
2
1
REVISIONS 230V 1PH
ZONE
REV
ECO NO.
A2
3CB Grn
#10 Red
#10 Red
3TB1
M
6T2D
Butt Router 1
G
G
5M
6T2
To Sheet 2, Coordinates “D5”
DC Speed Control Blu
L1
D
N
2TB3
A1
A1
41
Drills Start
6M
Blk
Wht
41
M
Red
A2
A2
1P3
Grn
Wht
A1
1P1
Powerfeed 1
G
L1 L2
2P1
M
Wht
G
Gnd
2CB
N
Blk Grn
3PB
Powerfeed 2
10 Blk
A1
1FU
A2
Red
11
6CON Blk
12
1ESTOP
Wht
Blk
13
Blk
6T1
6RECP
A1
N
6T1A
4CB Grn
A2
1T1 1T2 1T3
1P2
E
N
2TB1
C
14
Grn
Red
6RECP
2FU
1P1
B
M
Lock Drill
L
G
G
1M
1CON
A1
6T1 A1
2T1 2T2 2T3
1P2
M
A1
1P1
L1
3T1 3T2 3T3
M 3M
3OL
3CON
G
N
PE
13E
27
1
1DR
Grn 13A
A1
1OL
F
A2
Blk
L
6T1C
Face Plate Router
M
A2
A1
28
A2
G
96
95
30
4OL
E
96
3OL
Blk
Sizer Stop
1PS 33
5RECP G
95
29
4CON
6RECP
5RECP
8M
Blk
41
K
31
6PB
A1
32
6RECP
A2
3CON
D
Grn
Wht
Orn
A2
N
2TB5 Red/Blk
13B
6T1
96
1CON
3TB1
Sander G
1P3
Red
41
5RECP N
Grn
A2
1P2 1P1
2M
2OL
2CON
24 Wht 95
2OL
3CON
5PB
A2
Wht
D
N
N
6T1B
G
1P3
26 Wht A1
6RECP
Sizer Start
Grn
Latch Drill
J
Red
7CON
1P1
96
41
5CB
A2
95
23
N
2TB4
Grn
A2
1CON
25
4PB
Wht
1OL
A1
22
Wht
Grn
41
G
1P3
2CON
6RECP
7M
4RECP
6T1
A
G
A2
Drills Stop
G For Optional Equipment
#10 Blk
L
3RECP
1MS G
G
G
6RECP
F
6T2C
3RECP
6T1
1P2
6T2B
2RECP
N
N
3RECP
L
6T2A
H
N
N
2RECP Blk
6T2
JG
Wht
2TB2
6CON
2TB1
1CB
N
N
INITIALS
Wht
3L1 3L2
1L1 1L2 1L3
A1
2P2
Wht
6CON 6RECP
G Grn
Wht
1DISC
G
A2
DATE 8/1/06
Wht
A1
DESCRIPTION Redrawn in Visio
Wht
G
#10 Blk
N
2L2
2L1
L3
H
L2
L1
0
Red
230V 3PH
00B
k
Wht/Blk
01B
l
Blk/Wht
02B
m
Orn
COM
j
A1
107B
7CON
f
7RECP
41
1P2 U
A2
1P1
4M
4OL
Blk
5T1
1P2 1P3
5T2
Wht
5T3
Red
5CON
1P1
A
5T4
A2
Y
Z
G
W
Grn
G
E 4 3
101SS
R 2
E
1SOL 6T1
A1
A2
21
Blu
Wht
3TB1
4CON
40
E
N
PROPRIETARY AND CONFIDENTIAL
6T1 6T1D
6CB
1RECP
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED. TOLERANCES UNLESS OTHERWISE SPECIFIED FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
A2
7
6
5
B
Blk
6RECP
4CON
8
C
To Sheet 2, Coordinates “D4”
9M
2CON A1
Width Index
1
M
R
Red Wht Blk
U
X
Orn
20
A1
5CON A1
Grn
W V
Brn
G
A2
B
1P3
41
Sizer G
A2
11
Bit Change
M
1P3
A1
W
7RECP
4T1 4T2 4T3
4CON
V
#10 Red
A1
For Optional Dust Collection Unit
C
4
3
DRAWN BY
J. Gertsch ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
DATE
P.O. BOX 459 CHICO, CA 95927
8/1/06 APPROVAL DATE
9/15/06
TITLE
APPROVAL DATE
9/15/06
Signature Magnum Electrical Schematic SIZE
FINISH
---------
2
DWG NO.
REV
6811-403 SCALE
N/A
SHEET
1
0
1 OF 2
A
8
7
6
5
4
3
2
Red
24P1
Thru
Off
Blk
I/0 Off
Blk
I:0/1
1TB6 (68A)
Wht/ Blk/ Red
P
55
I/5
D
Blk/ Red
59
007FTS
24P1
Brn
Latch Router Stop
I:1/2
Door Width Up
Base Unit Terminal Detail
E
Orn/ Blk
F
Orn/ Red
7RECP
G
68
Orn/ Grn
7RECP
41
Blu
107PEC
41A
Wht
K
Blk
41
IN 4
I:1/3
Door Width Down
I:1/4
Door Width Slow
F I:1/5
Width Up Limit
I:1/6
Width Down Limit
IN 5
IN 6
I:1/7
IN 7
E
Width Sensor
DC Com 1
107A
1TB09 (65A)
From Sheet 1, Coordinates “C2”
From Sheet 1, Coordinates “G3”
2TB5
6RECP
Base Unit Output Bank AC/DC Com 0
7RECP
N
AC/DC Com 1
7RECP
O:0/1 O/1
24N
O:1/0 O/0
24N
Lock Drill
l
O:1/1
C
Grn/Blk
Grn/Blk
70 Blk
69
100SOL
7RECP
Latch Drill
O:1/2 O/2
Grn/Wht
71
72
Blk
101SOL
7RECP
102B
m
7RECP
O/2
54A d
Grn/Wht
O/1
7RECP 02B
O:0/2
Width Slow
Blk
D
N 53A
N 01B
Width Down
Wht
O/0
Door Clamps
k
AC/DC Com 0
101B
2TB1
O:0/0
DC Com 0
COM
Slot 1 Output Module 41A
100B
j
Orn
G
24P1
Gnd
Brn Blk
00B
7RECP
Orn/ Red
1TB13 (61C)
1TB13 (61B)
24N
107LED
1TB13 (61B)
Orn/ Blk
7RECP
67 1TB10 (64A)
Cycle Pedal
Blk/ Red
1TB13 (61C)
Width Up
66
24P1
7RECP
Blu
I:1/1
Inputs
Wht
62A
65
24N
7RECP
Wht
Latch Router Start
H
Note: Connect Ground to Main Panel Ground Lug
IN 3
107A
58
64
Red
I:0/7
07A
61A
Yel
1TB11 (63A)
I/6
I/7
1TB12 (62A)
B
Clamp Pedal
C
Wht
IN 2
Brn Orn
X
106LS
7RECP
006FTS
C
X
Lock Drill Return Auto Sw
Thru
Wht/ Red
57
1TB13 (61A)
Up
X
Red
I:0/6
I:1/0
Brn
73A
Wht
24P1
24N
N Brn
Orn
Mom
105LS
005SS
R
005PRS2 Wht
Lock Drill Home Auto Sw
Half Blk
56
7RECP
1TB1 (73A) Brn
24N
X
I:0/5
24P1
Up
106A
72A
IN 1
103SS
06A
Wht/ Blk/ Red
7RECP
102SS
N
Blu
Red/ Blk
Orn
Down
I:0/4
J
105A
1TB2 (72A)
D
Blu
7RECP
005PRS1
Latch Drill Return Auto Sw
Red/ Blk
104A
54
Mom
Down
Long
Wht /Blk
05A
71A
Brn
Latch Drill Home Auto Sw
I/4
004PRS
24N
I/3
7RECP
Brn
1TB07 (67A)
X
I:0/3
IN 0
103A
Wht/ Blk
Blk
003SS
04A
53
M
1TB3 (71A)
E
Short
52
7RECP
003PRS2
24N
Blu/ Wht
51
1TB4 (70A) 70A
F
63
X
L
7RECP
Outputs 62
I/2
03A
Blu/ Wht
69A
003PRS1
Latch Drill On/Off Blu
I:0/2
7RECP 1TB5 (69A)
24N
Grn
50
002PRS
Brn
24N
7RECP
102A
G
68A
K
Red/ Wht
Wht
1TB08 (66A)
101LS Grn
02A
Brn
H
101A
I/1
61 Red/
60
100PB
Long
Off
24N
Wht
1TB13 (61C)
A
Slot 1 Input Module 1PLC1
Lock Drill On/Off
DC Com 0
Short
01A
24N
+ 24V -
100A
I:0/0
Blk
24N
00A
H
Base Unit Input Bank 1PLC0
Blk
Half
Off
24P1
24N
1
Grn/ Blk/ 73 Wht
e
Grn/Blk/Wht
55A
C
74 Blk 102SOL
7RECP
N
O:1/3
O/3
O/3
O:0/4
Face Plate Cone
O/4
B O:0/5
Spare
Spare
O:1/4 O/4
76 Blk
75
103SOL
b
Blu/Blk
52A Blu/Blk
78 Blk
77
7RECP
104SOL
DC Com 2
24P1
O:0/6
Spare
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.
O:1/6 O/6
TOLERANCES UNLESS OTHERWISE SPECIFIED
Blu
O/6
07B
O:0/7
Face Plate Motor
Vio
O/7
107B
A
O:1/7 0/7
6
5
Blu/Red
f
7RECP
07BUZ
7
B
O/5 PROPRIETARY AND CONFIDENTIAL
1TB13 (61C)
8
Red/Grn
7RECP
O:1/5
O/5
Spare
a
Red/Grn
104B
DC Com 1
Spare
103B
Face Plate Plunge
O:0/3
Spare
51A
4
FRACTIONS: UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32" OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16" TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010" THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005" MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°
3
DRAWN BY
J. Gertsch ENG APPR.
A. Bacigalupo MFG APPR.
M. Young NEXT ASSY
--------
DATE
P.O. BOX 459 CHICO, CA 95927
8/1/06 APPROVAL DATE
9/15/06
TITLE
APPROVAL DATE
9/15/06
Signature Magnum Electrical Schematic SIZE
FINISH
---------
2
DWG NO.
REV
6811-403 SCALE
N/A
SHEET
1
0
2 OF 2
A
15-174 6809-075 13-1021 6033-001 0007-101 6055-003 6033-100 0002-003 6809-076 6035-004 6035-005 6809-074 6809-027 6809-030 6807-126 13-1022
DW-616 MOTOR ROUTER CASTING KNOB SPOOL CARRIER STOP TURRET STOP SUPPORT BEARING BLOCK TURRET CATCH BASE PLATE VAC. SHROUD 5/8 VAC. SHROUD 1/4 VAC. CASTING 2" FERRULE ABS ELBOW HANDLE BRACKET CORD SET
DESCRIPTION
QT. 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 X X
X
X
X X X
616 only
The kit should also include: 1- 13-1029 router bit shank 4- 1/4 -20 NC x 3/4 BHCS 4- 1/4 -20 NC hex nut 4- 1/4 lock washer 2- 5/16 -18 NC x 1 3/4 SHCS 2- 5/16 -18 NC hex nut 4- 10-24 NC x 3/4 SHCS
4
5
15-316 includes the 15-174 motor, two 13-1021 knob, the 13-1022 cord set, and the wrench pack.
To upgrade from a DW-610 router to a DW616 you need all items with an X in the 616 only row.
11 12 13 14 15
1 2 3 4 5 6 7 8 9 10
P.N.
9
6 7
2
1
10
8
15
14
11
12
13
3
ADDENDUM A BUTT ROUTER UPPER SLIDE ASSEMBLY
67
NEW 1-0 ROLLER ASSEMBLY
Addendum B Roller Assembly 7
4
5
6
2
3 1
ITEM 1 2 3 4 5 6 7
PART NO. 6807-003 6807-004 6807-129 13-1152 **** **** ****
DESCRIPTION ROLLER FLANGE ROLLER ROLLER MOUNT BALL PLUNGER 3/8-16 JAM NUT Ø1/4 X 2-1/2 DOWEL PIN 1/4-20 X 3/4 SET SCREW
Eff. S/N: DJ-2726-95 and later
QTY 1 1 1 1 1 1 1
NEW DOOR CLAMP COMPONENTS
1 5
7
8
9
3 4
10
2 5 6
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO. 6800-034 6800-035 6800-036 6800-038 6800-039 6800-014 ***** ***** ***** *****
DESCRIPTION CLAMP SHOE CLAMP PLATE BACK-UP BLOCK BACK-UP BLOCK (LONG CLAMP PAD CLAMP PAD 1/2 X 2 SHSB 5/8 X 1 SHSB 1/4 X 1 SHSB 5/8 X 3-1/2 SHSB
Eff. S/N: DJ-2726-95 and later
QTY 2 1 1 1 5 2 2 1 1 1
NEW POWERFEED KICK-OUT COMPONENTS
1
5
4 2
ITEM 1 2 3 4 5
PART NO. 6803-119 6803-120 10-1188 10-1189 10-1190
DESCRIPTION HINGE PLATE LH HINGE PLATE RH BIMBA D-166-1 ROD CLEVIS BIMBA 092-DX CYLINDER BIMBA D-13498-A PIVOT BRACKET
3
QTY 1 1 2 2 2 SHEET 1 OF 2
Eff. S/N: DJ-2726-95 and later
NEW POWERFEED KICK-OUT COMPONENTS
2
1
3
ITEM 1 2 3
PART NO. 10-1191 10-1192 10-1193
DESCRIPTION MAC 431A-B0C-DM-DJAJ-1KA-416G VALVE WATTS 14R0B3FC REGULATOR WATTS 274Z160S REGULATOR
Eff. S/N: DJ-2726-95 and later
QTY 1 1 1
SHEET 2 OF 2