4800XY
DOOR LITE MACHINE PARTS MANUAL
Effective S/N: XY-0001 Release: 1
Document Number: 17-358
First Release:
August 2010
Norfield Industries P.O. Box 459 Chico, Ca. 95927 Technical Support: (530) 891-4214 - Parts: (800) 824-6242 Serial No: _____________________ Date Sold: _____________________
Norfield Industries is the name that represents Quality, Reliability, Support, Innovation
and True Customer Service. We have been dedicated to providing quality products and excellent customer service for more than 40 years. Norfield Industries has earned a reputation in the pre hanging industry for setting standards for reliable machinery, full technical support, machine parts, full line industrial woodworking tools and supplies and a team of customer care representatives to support you! Our factory-trained technical personnel are ready to assist you on the telephone or in your shop.
TABLE OF CONTENTS Safety Lockout Procedures Specifications Parts & Assembly Schematics Warranty & Parts Replacement Policy Contact Information
5 8 10 11 56 57
SAFETY
SAFETY Safety considerations are an important element of machine installation and operation. Actively maintaining a safety mindset about yourself and others while working around or on the equipment is of primary importance. Operators and maintenance personnel should refer to the safety information on the following pages to familiarize themselves with warning labels and practices providing for safe operation and servicing of this machine. Danger indicates an imminently hazardous situation, which if not avoided WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Caution, without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided MAY result in property damage but not personal injury. Notice indicates important information that if not followed may CAUSE damage to the equipment. Mandatory Action conveys an action step that should be taken to avoid the hazard.
SAFETY
Do not operate this machine unless all guards are in place and working correctly. If any guards or hazard labels are missing or damaged call Norfield’s Service Department immediately and request a replacement at (800) 824-6242. Read and understand the operator’s manual before using this machine. Failure to follow proper operating instructions could result in death or serious injury.
This machine, when in operation, produces wood chips and dust. The operator and all persons in the work area MUST wear approved eye protection with permanently attached, rigid plastic side shields. These safety glasses must conform to ANSI Z87.1 standards and will have “Z87” printed on the lens. This machine, when in operation, produces a noise level greater than 85dB. The operator and all persons in the work area MUST wear approved hearing protection. OSHA has determined that a noise level in excess of 85dB average in 8 hours can cause permanent hearing damage. We recommend that hearing protection be worn even if the decibel level is below 85dB. Certain types of wood dust can cause allergic reactions. Sawdust has been determined to be a Group A carcinogen by the International Agency for Research on Cancer (IARC). A dust collection system or an approved personal dusk mask MUST be used when operating this equipment.
This machine has moving parts that loose clothing and long hair can become entangled in. Take care not to become caught between the work material and the feed mechanisms or any other moving components.
Before beginning any service repairs, general maintenance, or adjustments you MUST follow proper Lockout Tag-Out procedures. OSHA regulation 1910.147 establishes a minimal lockout tag-out procedure to assist employers in the development of their own procedures.
Only trained personnel that have read and understand the operator’s manual and all the safety precautions may operate this machine.
SAFETY
Inspect the machine at the beginning and end of each shift for damaged or cracked components such as, but not limited to, saw blades, router bits, drill bits, and boring bits.
Never leave this machine unattended while it is in operation. Make sure that all electrical and air is in the off position when the machine is not in use or is unattended and that any cutting blades have come to a complete stop.
Do not attempt to clean material from this machine until all the cutting blades have come to a complete stop. Even when the machine has been turned to the “off� position it may take up to several minutes for the blades to coastdown to a complete stop.
Woodworking machinery is inherently dangerous, common sense and good safety practices are your best defense against injury.
If you have any questions regarding the correct operation of the machine and safety procedures in this manual call the Norfield Industries Service Department at (800)-824-6242
LOCKOUT PROCEDURES
LOCKOUT PROCEDURES The following is an example of the minimum requirements for a lockout/tagout procedure. Norfield strongly recommends that your company establish its own written procdeure. OSHA Regulation 1910.147 establishes a minimal lockout/tagout procedure to assist employers in the development of their own Lockout Procedures
All employees will comply with these procedures. All equipment and/or circuits will be locked out to protect against accidental or inadvertent operation when such operation of the equipment and/or circuits could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device bearing a lock. Lockout Responsibility The primary responsibility for the proper lockout of equipment and /or circuits on a maintenance or repair project belongs to the project Supervisor and/or Foreman. However, this does not alleviate any sub-contracted maintenance or repair personnel from insuring that proper lockout/tagout procedures are followed at all times. The Supervisor and/or Foreman will insure that each employee is properly instructed in the safety significance of lockout procedures. Preparation for Lock-Out of Circuits and Equipment In the following steps, when more than one individual is involved with the project and required to lock out the equipment and/or circuits, each employee will place their own personal lock on the energy isolating devices. A lock for each individual involved is the preferred method for locking out energy sources. If this not feasible, the designated individual to the work crew (e.g. the project Supervisor or Foreman) with complete knowledge of who is on the crew may be designated by the work crew as the individual responsible for carrying out all steps of the lockout procedure. That individual will inform the work crew when it is safe to work on the equipment and/or circuits. Additionally, the designated individual will not remove a crew lock until it has been verified that ALL individuals are clear. 1. Notify all affected employees and customers that a lockout is required and the reason for it. 2. If the equipment is in operation, after obtaining approval, shut it down by the normal stopping procedures.
LOCKOUT PROCEDURES
3.
Operate the switch, valve or other energy isolating devices so that all energy sources (electrical, mechanical, pneumatic, hydraulic, etc.) are disconnected or isolated from the equipment and/or circuits. Stored energy, such as that in capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air/gas, steam or water pressure, etc., must also be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc.
4. All affected employees are then required to lockout the energy devices with their individual lock. 5. After insuring that no personnel are exposed and as a check on having disconnected the energy sources, operate the push button or other normal operation controls to make certain the equipment will not operate. In the event that electrical circuits have been locked out, insure that the circuits are de-energized by applying an appropriate voltage tester that itself has been tested on live circuits. Be sure to return all operating controls to the neutral position. The equipment and/or circuits are now locked out.
Restoring Equipment and/or Circuits to Service 1.
When the job is complete and the equipment or circuits are ready for testing or normal service, check the equipment and/or circuits to insure that no one is exposed.
2.
When the equipment and/or circuits are clear, remove all locks. The energy isolating devices may be operated to restore energy to the equipment and or circuits.
SPECIFICATIONS
SPECIFICATIONS Electrical Requirements Model
AC Line Voltage
Phase
Hertz
Amperage
208
3
60
15
4800XY Basic
OR
4800XY w/ Edge Prep Option
230
3
60
15
208
3
60
30
60
30
OR
230
3
Note: 460 Volt installations will require step-down transformers. Contact factory for price and availability.
Air Requirements PSI
SCFM
Minimum Supply Pipe I.D.
90
5
1/2” I.D. minimum air line when less than 75 feet from compressor OR 3/4” I.D. minimum when more than 75 feet from compressor.
Machine Capabilities Template Guide
1-1/2” Diameter
Bit Diameter
1/2” Diameter
Low Cutting Speed (Metal)
2275 RPM
High Cutting Speed (Wood)
3400 RPM
Backsets
2-3/8” & 2-3/4”
Door Width
Up to 4’-0”
Door Length
6’-8” to 8’-0”
Lock Bore
2-1/8”, 1-7/8”, 1-5/8” & 1-1/2”
Vacuum (Optional)
1100 CFM - 5” Duct (Machine has auto-start circuit for vacuum motor).
10
ASSEMBLY SCHEMATICS
PARTS AND ASSEMBLY SCHEMATICS TABLE OF CONTENTS General Assembly (Front) General Assembly (Rear) Moveable Side Rollers and Clamps Fixed Side Rollers and Clamps Width Index Drive Motor and Shaft Front X-Axis Slide Shaft and Stop Bar Rear X-Axis Slide Shaft Y-Axis Slide Shafts 4’-0” Y-Axis Slide Shafts 3’-6” Door Stops Template Clamps (Moveable Side) Cable Carriers and Dust Collection Mounting 4’-0” Cable Carriers and Dust Collection Mounting 3’-6” Machining Head Module 4’-0” Machining Head Module 3’-6” Y-Axis Base Assembly 4’-0” Y-Axis Base Assembly 3’-6” Y-Axis Slide Rod 4’-0” Y-Axis Slide Rod 3’-6” Machining Head (Top Level) Machining Head Assembly Machining Head Motor and Spindle Mandrel Assembly Machining Head Base Assembly X-Axis Clamp (Front) X-Axis Clamp (Rear) Y-Axis Clamp Y-Axis Stop X-Axis Stop Edge Prep Module Faceplate Router Latch Drill Faceplate Router Stop Electrical Enclosure (Standard Option) Electrical Enclosure (Edge Prep Option) Control Panel (Standard Option) Control Panel (Edge Prep Option)
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
11
PARTS AND ASSEMBLY SCHEMATICS TABLE OF CONTENTS (CONT.) Width Index and Clamp Control Box Emergency Stop Switch Box Filter-Regulator-Lubricator Manifold Assembly (Standard Option) Manifold Assembly (Edge Prep Option) Junction Box (Edge Prep Option)
50 51 52 53 54 55
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MOVEABLE SIDE ROLLERS & CLAMPS (Width Index Assembly)
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-1408 13-1165 8814-026 8825-026 8825-027 8825-032 8825-041 8825-076 8825-077 8825-089 8825-090 8825-105 8825-108 8825-708 8825-711 8825-718 8826-019 8826-024 8826-030 8826-052
DESCRIPTION QTY. 1/4" X 5/8" DOWEL PIN 2 5/16-24 x 3/4" Flat Head Cap Screw 16 1/4-20 x 1-3/4" SHCS 8 6-32 x 3/4 Flat Head Cap Screw 32 3/8-16 x 3/4" Socket Head Cap Screw 6 1/2" Lock Washer 6 1/2-13 x 1-1/2" Hex Bolt 2 1/2-13 x 1-3/4" Hex Bolt 4 1/4-20 x 1" Flat Head Cap Screw 2 1/4-20 x 1" SHCS 8 8-32 x 3/8" SHCS 2 8-32 x 1/4" BHCS 2 1/4-20 x 3/4" SHCS 4 3/8-16 x 1" Flat Head Cap Screw 16 1/4" Lock Washer 8 1/4-20 X 1-1/4 Socket Head Cap Screw 2 1/4-20 x 1" Hex Bolt 8 1/4" Flat Washer 8 1/2" Lock Washer 2 1/2" Flat Washer 2 1/2-13 x 1-1/2" Hex Bolt 2 SMV NCQ8A106-200 8 Fairlane RR-9754-60W-B 6 Roller Spacer 4 Wheel Mount 2 Wheel Spacer 2 Door Clamp Pad 8 Wheel Mount 4 Pointer Mount 1 Pointer 1 Width Index Door Clamp Bar 2 Width Index Door Clamp Bar 2 Width Bearing Assy. 1 Fence Assembly 1 Y Axis Clamp 1 Y Axis Clamp 1 Template Clamp Assy 2 Bearing Mount Plate 2 Bearing Plt Gusset 2 Spacer 2 SUPPORT BLOCK 2 8825-831
ASSEMBLY SCHEMATICS
8
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
27
18
17
10
24
6
21
13
25
Detail "A"
19
12
21
4
35
5
14 15
23
20
32
28
11
7 26 34
22
16
8
36
FIXED SIDE ROLLERS & CLAMPS
2
9
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
30
***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-1408 10-1410 10-763 13-1165 21-134 21-167 8814-026 8825-032 8825-041 8825-081 8825-084 8825-085 8825-098 8825-102 8825-103 8825-137 8825-835 8826-006 8826-007 8826-008
ITEM PART NO. NUMBER DESCRIPTION
31
29
(PAGE 21)
33
2 8 2 12 2 2 10 8 5 32 6 8 2 2 2 2 8 2 2 6 8 12 6 8 6 5 2 2 2 1 1 2 1 1 1 1
1
QTY
8825-803
29
1/2-13 x 4-1/2" HHCS 1/2" Lock Washer 1/2-13 Hex Nut 1/4-20 x 1-3/4" SHCS 3/8 X 1-1/4 Socket Head Shoulder Bolt 3/8-16 x 2" SHCS 10-24 x 5/8" SHCS 1/4-20 x 1" SHCS 3/8-16 x 3/4" Socket Head Cap Screw 6-32 x 3/4 Flat Head Cap Screw 1/2-13 x 1-3/4" Hex Bolt 5/16-24 x 3/4" Flat Head Cap Screw 1/4" x 1" Roll Pin 3/8-16 x 3-3/4" HHCS 5/16" Lock Washer 1/4-20 x 1-1/2" SHCS SMV NCQ8A106-200 SMC NCGCN20-0200 SMC NY-075 CLEVIS Fairlane RR-9754-60W-B SMC KQ2L07-34S Fitting SMC KQ2T07-34S Fitting Roller Spacer Door Clamp Pad Wheel Mount Fence Spacer Cyl. Mount Block Clamp Pad Fixed Side Support Brkt Door Clamp Weldment Door Guide Assy Clamp Lever Door Stops Template Support Clamp Bar Clamp Bar
2
3
ASSEMBLY SCHEMATICS
16
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-038 10-1413 12-140 12-837 12-838 12-839 12-840 21-021 21-078 21-117 8825-054 8825-055 8825-056 8825-057 8825-059 8825-060 8825-061 8825-062 8825-063 8825-064 8825-065 8825-066 8825-067 8825-068 8825-125 9072-100 9073-100 9073-150 9073-200 21-036 10-604 21-124 21-134 21-169 21-171 10-039 10-031
DESCRIPTION QTY. 1/4-28 x 3/8" Set Screw 1 #40 CHAIN X 139-3/4" 6 5/16-18 x 5/8" SHCS 4 1/4-20 x 5/8" SHCS 7 5/16-18 x 7/8" SHCS 8 10-24 x 3/8" BHCS 8 3/8-16 X 2-1/4 HEX BOLT 4 3/8" Flat Washer 4 3/8" Lock Washer 12 5/16" Lock Washer 4 3/8-16 x 1" Hex Bolt 4 5/16-18 x 7/8" HHCS 4 1/4" Lock Washer 8 1/4-20 Hex Nut 8 1/4-20 x 5/8" BHCS 8 3/8-16 x 3/4" Hex Bolt 4 #8 Lock Washer 2 3/8-16 X 2-1/4 HEX BOLT 1 3/8-16 X 2-1/4 HEX BOLT 1 5/16-18 x 3" Hex Bolt 4 #40 Master Link 4 10-24 X 1-1/4 Xocket Head Cap Screw 4 Humphrey 250A-3-10-21 Valve 2 Grainger 4Z231 Air Motor 1 Bearing, Pillow Block, 1"ID 2 Grainger 2Z719 Gear Reducer 1 Grainger 5A551 Idler Sprocket 2 Grainger 6x889 Flange Mount 1 Sprocket, #40 17T 1 Reducing Bushing 3/8 x 1/4 2 Parker 2214D-4-4 2 Pipe Nipple 1/4NPT x 1-1/2" 2 WI Drive Shaft 1 Shaft Coupler 1 Bearing Spacer 2 Chain Adjuster 4 Idler Sprocket Mount 2 Idler Sprocket Guard 2 Drive Sprocket Guard 1 Guard 1 WI Drive Sprocket 1 Idler Spacer 2 Sprocket Guard 2 Sprocket Guard Mount 2 Drive Sprocket Guard 1 Drive Sprocket Guard Cover 1 Chain Brkt. 4 3/16 Square Key x 1" 1 1/4 Square Key x 1" 1 1/4 Square Key x 1-1/2"" 1 1/4 Square Key x 2" 1 Parker 216P-4 Brass Nipple 1 3/8 Tube x 1/4 NPT FLOW CONTROL 2 Legris 3109-60-14 Elbow 3 Legris 3109 56 11Male Elbow 2 SMC KQ2YO7-34S 2 LEGRIS 3103 60 14 1 Humphrey 250A-3-20-21 Valve 1 SHUTTLE VALVE 1
27
42
44
37 38
59
58
23
24
43
48
4
17
5
16
53
28
44
36
26
27
47
50
42
20
45
22
37
51
41
3
34
46
35
38
43
8
33
WIDTH INDEX DRIVE MOTOR & SHAFT
18
9
9
7
40
25
49
8825-834
35
29 39
ASSEMBLY SCHEMATICS
17
5
ITEM NO. 1 2 3 4 5 6 7 8 9 10
1
PART NUMBER ***** ***** ***** ***** ***** 8825-005 8825-007 8825-018 8825-019 8825-049
FRONT X-AXIS SLIDE ROD AND STOP BAR
3
10
4
DESCRIPTION 1" Clamp Collar 5/16-18 x 2" SHCS 5/16-18 x 5/8" SHCS 3/8-16 x 1" Socket Head Cap Screw 3/8-16 x 2" SHCS Shaft Support X Axis Shaft Stop Bar Support X Axis Stop Bar Shaft End Stop
9
7
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QTY. 9 4 22 2 11 11 1 2 1 2
2
8
6
ASSEMBLY SCHEMATICS
18
2
1
REAR X AXIS SLIDE ROD
ITEM NO. 1 2 3 4
PART NUMBER ***** ***** 8825-005 8825-007
5/16-18 x 5/8" SHCS 3/8-16 x 2" SHCS Shaft Support X Axis Shaft
DESCRIPTION
4
8825-820
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TEMPLATE CLAMP
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1
*****
2
8825-718
Template Clamp Base
Template Clamp Pad
Template Clamp Shaft
Spring Brkt.
Cyl Extension
Template Clamp Arm
Spring
Spring
SMC KQ2L07-34S Fitting
Bimba BC=2
Bimba FO-170.75-1
10-24 x 3/8" Socket Head Cap Screw
10-24 x 1/2" SHCS
5/16 x 3/4" Socket Head Shoulder Screw
5/16 x 1/2" Shoulder Bolt
5/16-24 x 1" Socket Head Cap Screw
ITEM PART DESCRIPTION NO. NUMBER 1 ***** 1" Solid Shaft Collar
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ASSEMBLY SCHEMATICS
29
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ASSEMBLY SCHEMATICS
30
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ASSEMBLY SCHEMATICS
31
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0DFKLQLQJ +HDG %DVH $VV\ 7HPSODWH *XLGH )OH[LEOH 39& %DFNHG 6WULS %UXVK
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5HVHUYRLU %DVH 9DFXXP 7XEH
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[ %+&6 )ODW :DVKHU /RFN :DVKHU [ ++&6 [ 6+&6 [ )+&6 [ ++&6 )ODW :DVKHU /RFN :DVKHU +H[ 1XW [ )+&6 )OH[LEOH +RVH [
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ASSEMBLY SCHEMATICS
32
33
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-017 10-404 10-506 10-669 11-1546 11-1547 12-082 21-035 21-070 21-132 3801-719 4821-005 4822-100 8826-027 8826-049 8826-050 9017-150 DESCRIPTION
12 1
1/4" Belleville Washer 1/4-20 x 1/2" Button Head Cap Screw 1/4" Flat Washer 1/4" Lock Washer 1/4-20 Hex Nut 10-24 x 1-1/2" SHCS 10-24 x 1/2" SHCS 1/4-20 x 7/8" SHCS 5/16-18 x 1-1/4" SHCS 8-32 X 3/4" SHCS 5/16-18 Hex Jamb Nut 1/4-20 x 2-1/2" Socket Head Cap Screw 1/8 NPT FLOW CONTROL CYL, 1.06 BORE 1" STROKE BIMBA D-103137-A-3.5 5/32 TUBE - 1/8 NPT FLOW CONTROL PROXIMITY SENSOR, 8mm CABLE, RIGHT ANGLE, 10mm 5/16-24 ROD END Parker 216P-2 Nipple 1/8" NPT ELBOW Fitting GENERIC MACHINING HEAD CONTROL BOX BRACKET Control Cabinet Sensor Bracket DEPTH CONTROL BRACKET TARGET SPACER
28
1 5 2 2 3 2 2 2 1 2 1 1 1 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1
QTY.
18
8
26
7
27
(PAGE 28)
MACHINING HEAD ASSEMBLY
29
23
11
22
3
24
9
13
4
20
8825-700
2
19
15
10
5
25
2
14
21
6
21
16
34
13
31
4
1
27
32
8
1
17
5
18
22
28
26
38
3
37
2 6
35
24
30
29
23
25
39
21
14
(PAGE 29)
15
16
7
10
11
34
36
9
12
33
MACHINING HEAD (MOTOR & SPINDLE)
6
19
4819-100
28
4835-002 4835-003 4835-004 4842-001 4842-002 4852-100
34 35 36 37 38 39
4835-001
4819-006
27
33
4819-004
26
4820-001 4820-002 4824-008 4825-100
4818-101 4818-102 4819-001 4819-002 4819-003
21 22 23 24 25
29 30 31 32
12-248 12-249 12-291 12-393 12-394 12-441 15-150 3821-001 3824-002 3835-003 3854-001 3854-002 3856-001 3856-003
12-034 12-237 12-240 12-241 12-244 12-245
PART NUMBER
7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6
ITEM NO.
DESCRIPTION
IDLER SPACER IDLER AXLE Latch Block Latch Rod QUILL ASSEMBLY
Bottom Idler Support
Top Idler Support
Bottom Plate Top Plate Motor Spacer Head Mounting Plate
Depth Control aduster
Stop Dog
Depth Control Knob
3801-719
Front Guide Tube Back Guide Tube PLUNGE SLIDE SHAFT Quill Cyl. Mount Template Cyl Aligning Insert
SKF 6208-2RS BEARING SHEAVE WAVE WASHER 1.201 IDX 1.543 OD ND W-08 WASHER ND W-08 NUT BEARING, 30X62MM Baldor CM35545 Motor 3800 MACHINING HEAD Drive Sleeve SPACER RING Belt Guard HINGE BELT GUARD COVER PLATE Stop Block
7/8" TAPER LOCK BUSHING SHEAVE SHEAVE SHEAVE GATES 3VX315 V-BELT 1-7/16" Taper Lock Bushing
1 1 1 1 1
1
1
1 1 2 1
1
1
1
2 1 3 1 1
2 1 3 1 1 2 1 1 1 1 1 1 1 2
2 1 1 1 1 2
QTY.
35
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART NUMBER ***** ***** 12-233 12-250 12-391 12-392 3823-001 3824-001 3827-002 3831-003 4825-005 4837-007
5 3
DESCRIPTION 3/16 x 3/4" Roll Pin 1/4" x 1" Roll Pin SKF 7207 BEARING CRI 12427 DUST SEAL ND W-07 LOCK WASHER NEW DEPARTURE N-07 NUT MANDREL Quill BEARING LOCK NUT 1/4 X 5" SQUARE KEY MODIFIED SET SCREW Machining Head Collet
6
3 1
MANDREL ASSEMBLY
QTY. 3 1 2 1 1 1 1 1 1 1 2 1
8
10
12
7
2
4852-100
9 4 11
36
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART NUMBER 8826-104 8825-132 8826-044 8826-043 8826-046 8826-045 12-283 8825-079 10-221 19-109 ***** ***** ***** ***** ***** ***** ***** ***** 8826-055
2
7
15
10
14
12
9
1
8
6
19
3
16
14
11
18
13
MACHINING HEAD BASE ASSEMBLY
DESCRIPTION QTY. Handle Bar Support 1 Handle Bar 2 Y Axis Bearing Plate 1 Y Axis Bearing Plate 1 Machining Head Mount Plate 1 LIFT BLOCK 2 Handle Grip 2 X-Y Lock Valve Mount 1 Switch, Toggle (Air) 2 X Y Axis Lock Label 1 3/8-16 x 5" HHCS 8 3/8-16 x 1" Hex Bolt 4 3/8-16 x 2" Hex Bolt 4 3/8" Lock Washer 16 1/4-20 x 5/8" SHCS 2 3/8-16 X 1-1/2" Socket Head Cap Screw 4 3/8-16 Hex Nut 8 3/8" Flat Washer 12 SPACER 2
8825-725
17
14
18
5
4
37
11
8
6
10
5
3
13
X AXIS CLAMP (FRONT)
4
9
1
14
12
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NUMBER ***** ***** ***** ***** ***** ***** ***** 10-1404 10-654 21-127 21-234 8825-046 8825-149 8825-150
2
DESCRIPTION
8825-703
1/2-20 Hex Jamb Nut 1/4-20 x 4-1/4 Hex Bolt 3/8-16 Nyloc Nut 3/8" Flat Washer 3/8" Lock Washer 3/8-16 x 2-3/4" HHCS 3/8-16 x 2-1/2" Hex Head Cap Screw BIMBA 501-D Bimba D-2540 Mounting Nut Arrow P28 Vent 1/4T x 1/4P One Touch Elbow X Axis Clamp Bar Clamp Cyl Brkt Clamp Base Brkt
2 2 2 2 2 1 1 1 1 1 1 1 1 1
QTY.
38
11
8
16
14
10
15
3
7
6
5
13
X AXIS CLAMP (REAR)
9
2
12
1
6 5
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NUMBER ***** ***** ***** ***** ***** ***** ***** 10-1404 10-654 21-127 21-234 8825-046 8825-106 8826-001 8826-002 8826-054
4
DESCRIPTION
8825-704
1/4-20 x 4-1/4 Hex Bolt 1/2-20 Hex Jamb Nut 3/8-16 Nyloc Nut 5/16-18 x 2-1/2" HHCS 5/16" Lock Washer 5/16" Flat Washer 5/16-18 x 1-1/4" HHCS BIMBA 501-D Bimba D-2540 Mounting Nut Arrow P28 Vent 1/4T x 1/4P One Touch Elbow X Axis Clamp Bar Clamp Cylinder Mount Clamp Base Clamp Plate Spacer
2 2 2 2 4 4 2 1 1 1 1 1 1 1 1 1
QTY.
39
6
10
7
9
5
3
4
Y AXIS CLAMP
12
8
2
11
13
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
PART NUMBER ***** ***** ***** ***** ***** ***** 10-1404 10-654 21-127 21-234 8825-046 8825-151 8826-152
1
DESCRIPTION
8825-708
1/4-20 x 4-1/4 Hex Bolt 1/2-20 Hex Jamb Nut 3/8-16 Nyloc Nut 1/4" Flat Washer 1/4" Lock Washer 1/4-20 x 2" Hex Bolt BIMBA 501-D Bimba D-2540 Mounting Nut Arrow P28 Vent 1/4T x 1/4P One Touch Elbow X Axis Clamp Bar Y Axis Cyl Clamp Mount Clamp Base Brkt
2 2 2 4 4 4 1 1 1 1 1 1 1
QTY.
40
8825-118
12-109
13-1290
*****
*****
2
3
4
5
6
ITEM PART NO. NUMBER 1 8825-117 DESCRIPTION
Shaft Collar, 1PC Split, 0.75
1/2-13 Hex Jamb Nut
Reid KHF-160 Handle
Thrust Washer
Collar Bar Stop
Collar Bar Stop Pivot
2
2
1
1
3
1
1
QTY.
3
Y AXIS STOP
3 6 1
3 6
8825-709
5 4
41
5
X AXIS STOP
8 2
4
3
1
7
6
***** ***** 10-1348 21-230 8825-074 8825-121 8825-122 9522-138
3 4 5 6 7 8
PART NUMBER 1 2
ITEM NO.
DESCRIPTION
8825-710
1/2-20 X 1-3/8 REDI-THREAD
X Axis Stop
X Axis Stop Sleeve
1/8P x 5/32T One Touch Elbow X Axis Stop Guard
SMC NCQ8B200-150 CYLINDER
10-24 x 2-1/2" SHCS 10-24 x 1/4 Button Head Cap Screw
1
1
1
2 1
1
4 4
QTY.
42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
19
8825-707 8825-706 8825-705 8825-603 8825-114 8825-058 8825-050 8825-009 8825-008 5925-002 5925-001 4640-005 12-355 10-562 10-1355 ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** *****
DESCRIPTION
21
25
1
14 15
(PAGE 39)
1 1 1 1 1 2 2 1 1 1 2 1 3 2 1 4 4 4 4 4 4 2 1 1 2 2 4 8 6
QTY.
REPLACEMENT SWITCH: PART # 10-981
22
FPR Stop Assy. Latch Drill Assembly Faceplate Router J-Box (Edge Prep) Shift Bracket Edge Prep Mount Edge Prep Slide Rod Alignment Insert Drill Shift Cyl Mount Bearing Block Bearing Block Alignment Insert Nut Super 16 Bearing SMC FLOW CONTROL,1/4T X 1/8P SMC NCDME150-1000-H7A1LS Cyl. 1/4-20 x 5/8" SHCS 1/4-20 x 3/4" SHCS 1/4" Flat Washer 1/2" Flat Washer 1/2" Lock Washer 1/2-13 x 1-1/4" Hex Bolt 5/16-18 x 1-1/4" HHCS 3/8-16 x 2-3/4" HHCS 3/8-16 x 3-1/4" HHCS 5/16-18 Hex Jamb Nut 3/8-16 Hex Jamb Nut 1/2-13 x 1 1/4" Flat Head Cap Screw 6-32 X 3/4" Socket Head Cap Screw 1-5/8" External Snap Ring (1400-162)
20
ITEM PART NO. NUMBER
9
8
18
26
24
6
16
7
5
29
EDGE PREP MODULE
17
11
13
12
10
28
23
(PAGE 37)
3
2
8825-830
(PAGE 38)
(PAGE 49)
4
27
6
43
1
11
1
19
30
14
32
27
12
8
9
26 17
5
28
4
6
16
23
20
22
15
7
FACEPLATE ROUTER
3
3
18
29
31
25
17
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
24
***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-1319 10-1411 10-562 13-1029 13-567 4616-005 4616-006 5048-003 5051-005 5554-006 5973-001 5973-100 8803-078 8825-052 8825-080 8825-113 8825-135 8825-136 9509-300 9511-312 9519-187
ITEM PART NO. NUMBER DESCRIPTION
21
14
13
2
6 8 6 1 1 1 2 4 4 2 1 1 1 4 1 1 2 1 1 2 1 1 2 1 4 1 1 1 1 1 1 1
QTY.
8825-705
REPLACEMENT SWITCH: ORDER PART # 10-981
1/4 - 20 UNC Hex Jamb Nut 3/8-16 x 3/4" Socket Head Cap Screw 5/16-18 x 3/4" SHCS 1/4-20 x 2-1/2" Socket Head Cap Screw 1/4" Flat Washer 1/4-20 X 1" Socket Set Screw (Flat Point) 1/4-20 x 5/8" SHCS 1/4-20 x 3/4" SHCS 6-32 x 1/2" Socket Head Cap Screw 3/8-16 Hex Jamb Nut 1/4-20 x 3/4" Hex Bolt SMC NCQ8A106-150 SMC NCDMB106-0200-H7A1LS CYLINDER SMC FLOW CONTROL,1/4T X 1/8P 1/2" DIA ARBOR Bosch 85234m Router Bit Aligning Isert Nut Aligning Insert ALIGNMENT INSERT Vertical Slide Rod FPR End Plate Faceplate Router Carriage Bearing Block MODIFIED PORTER CABLE 86902 FPR Slide Rod Cyl. Alignment Brkt. Shift Weldment Plunge Cylinder Bracket FPR Motor Mount 1/4-20 x 3" Redi Thread Redithread, 3/8-16 x 3-1/8" 5/16-14 x 1-7/8" Redi Thread
44
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-031 10-1418 10-1418 10-562 10-661 10-967 13-311 4620-003 5922-004 5923-007 5924-005 8825-051 8825-107 8826-031 8826-032 8826-033 8826-034 8826-035 8826-036 8826-051 8826-101 8826-102 9073-125
ITEM PART NO. NUMBER
1/4" Lock Washer 5/16" Lock Washer 1/4-20 x 1" Hex Bolt 5/16-18 x 7/8" HHCS 3/8-16 x 1-1/2" HHCS 1/4-20 x 1-1/2" HHCS 5/16-18 x 1" Hex Bolt 1/4-20 x 1- 3/4" Flat Head Cap Screw 1/4 - 20 UNC Hex Jamb Nut 7/16-20 Hex Jamb Nut 1/4" Flat Washer 5/16" Flat Washer 1/4-20 Nylock Nut 1/4 x 1-1/4" Roll Pin 5/16-24 x 1/4 Socket Head Cap Screw 3/8-16 x 1" Socket Head Cap Screw 1/4-20 X 1/2" Half Dog Set Screw 5/16"-18 UNC x 1 1/4" SHCS 3/8-24 X 1/4 Socket Set Screw (Cup Point) SHCS 10-24 X 3/4 3/8-16 X 1-1/2" Socket Head Cap Screw SHUTTLE VALVE SMC NCDME150-0600-H7A1LS SMC NCDME150-0600-H7A1LS SMC FLOW CONTROL,1/4T X 1/8P 1/4" TUBE X 1/4" NTP FLOW CONTROL SMC NCDGBN50-0500-H7A1L CYL. 1" W/Threads Latch Drill Bit Aligning Insert Nut Alignment Insert Latch Drill Motor Latch Drill Chuck Latch Drill Slide Rod Latch Drill Slide Block Cylinder Mount Plate Lock Template Stop Block Backset Stop Alignment Insert Template Holder Guide Block SPACER Bearing Block Lock Template Holder Square Key
DESCRIPTION
8825-113 (REF ONLY)
10 6 8 2 2 2 4 2 2 2 2 4 2 2 4 4 2 4 2 4 2 1 1 1 4 2 1 1 1 1 1 1 4 1 1 1 1 2 2 2 2 2 1 1
QTY.
8
17
21
36
43
40
44 18
32 7
2
12
30
19
LATCH DRILL
28
38
26
29
14
27
41
37
42
33
REPLACEMENT SWITCH: ORDER PART # 10-981
39
24
22
15
25
8825-706
31
34
35
16
45
3
10
5
11
6
4
9
7
1
2
FACEPLATE ROUTER STOP
8
***** ***** ***** ***** 10-1107 21-070 21-134 5048-100 5526-003 8825-010 8826-009
1 2 3 4 5 6 7 8 9 10 11
ITEM PART NO. NUMBER
Sub Plate Cyl. Guard
Square Stop
Stop Carrier Weldment
SMC KQ2L07-34S Fitting
1/8" NPT ELBOW
1/4-20 x 1/2" SHCS 5/16-24 Hex Jamb Nut SMC NCMR106-0100 Cyl.
8825-707
7/16-14 x 2-1/4 Socket Head Cap Screw
1/4-20 x 2" Socket Head Cap Screw
DESCRIPTION
1 1
1
1
2
1
4 1 1
2
2
QTY.
46
22
2
SEE NOTE
6
5
4
11 19
10
20 8
ELECTRICAL ENCLOSURE (STANDARD OPTION)
1
3 9
21
15
7
8
30
16
17
11-1904 11-1906 11-1907 11-1908 11-402 11-887 11-989 11-992 8825-082
16 17 18 19 20 21 22 30
Back Panel
8825-602
AB 100-C09D10 Contactor
AB 100-C16D10 Contactor
TERMINAL BLOCK
GROUND BAR
FUSE, 2 AMP
FUSE, 2 AMP
ACME FUSE KIT
ACME TRANSFORMER
OVERLOAD
AB 1492-EAJ35 Anchor
AB 100-C23D10 Contactor
PLC AB 1761-L32BWA
Fuse,Bussman GMA-250MA
FUSE HOLDER
FUSE
NOTE: PROGRAMMED CONTROLLER PART NUMBER = PROG-0033
11-1812 15
11-1681
8
11
COVER
11-1500
7
11-1682
11-1499
6
11-1784
11-1448
5
9
11-1426
4
10
194R-NJ060P34ER1 Disconnect
11-1376
3
AB 1492-SP1C020 Circuit Breaker
11-1037
2
DESCRIPTION GROUND BAR
11-055
1
ITEM PART NO. NUMBER
18
1
1
1
31
1
1
2
1
1
1
12
1
1
1
1
1
1
3
1
1
QTY.
47
25
25
10
SEE NOTE
2
6
5
14
4
14
13
24
23
22
11
ELECTRICAL ENCLOSURE (EDGE PREP OPTION)
1
3
12
9
8
18
7
11
33
19 20
DESCRIPTION
8825-082
33
Back Panel
8825-601
AB 100-C09D10 Contactor
AB 100-C16D10 Contactor
TERMINAL BLOCK
GROUND BAR
FUSE, 2 AMP
FUSE, 2 AMP
ACME FUSE KIT
ACME TRANSFORMER
OVERLOAD
AB 1492-EAJ35 Anchor
COVER
194R-NJ060P34ER1 Disconnect
Bryant 1549BRY Connector
AB 100-C23D10 Contactor
PLC AB 1761-L32BWA
Fuse,Bussman GMA-250MA
FUSE HOLDER
FUSE
NOTE: PROGRAMMED CONTROLLER PART NUMBER = PROG-0033
11-992
11-1908
21
11-989
11-1907
20
25
11-1906
19
24
11-1904
18
11-887
11-1812
14
23
11-1784
13
11-402
11-1682
22
11-1681 12
11-1519
8
11
CIRCUIT BREAKER
11-1500
7
11-1541
11-1499
6
11-1555
11-1448
5
9
11-1426
4
10
Crydom CEA2425 Relay
11-1376
3
AB 1492-SP1C020 Circuit Breaker
11-1037
2
GROUND BAR
11-055
1
ITEM PART NO. NUMBER
21
1
2
1
32
1
1
2
1
1
2
15
1
1
1
1
1
1
1
1
1
3
1
1
QTY.
48
9
3
7
10
2
MACHINING HEAD CONTROL PANEL (STANDARD OPTION)
5
ITEM NO. 1 2 3 4 5 6 7 8 9 10
4
6
PART NUMBER 11-1560 11-1561 11-1564 11-1566 11-1567 11-1568 11-1699 11-1940 11-1943 8825-006
1
DESCRIPTION
8
8
4
4
8825-715
CONTACT BLOCK, NC Push Button, Flush, Green SWITCH, 2 POSITION CONTACT BLOCK, NO LATCH Allen-Bradley, 800F-N3G LED SWITCH, START-STOP Allen-Bradley, 800F-N5G LED Push Button, Flush, Green Control Panel (Std Option)
4
1 1 1 5 4 1 1 2 1 1
QTY.
49
10
2
10
8
7
8
3
11
MACHINING HEAD CONTROL PANEL (EDGE PREP OPTION)
6
4
5
1
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11
4
PART NUMBER 11-1560 11-1561 11-1564 11-1566 11-1567 11-1568 11-1575 11-1699 11-1940 11-1943 8825-071
4
4
9
DESCRIPTION
9
4
4
9
1
4
8825-714
CONTACT BLOCK, NC Push Button, Flush, Green SWITCH, 2 POSITION CONTACT BLOCK, NO LATCH Allen-Bradley, 800F-N3G LED AB 800FP-SM32 SWITCH SWITCH, START-STOP Allen-Bradley, 800F-N5G LED Push Button, Flush, Green Control Panel (Edge Prep)
4
2 1 1 9 7 1 1 2 3 2 1
QTY.
50
1
4
5
2
6
4 10 4 4 9
7
WIDTH INDEX AND CLAMP CONTROL BOX
6
7
8
3
***** 11-1562 11-1563 11-1566 11-1567 11-1568 11-1943 8825-091 8825-092 CN1/2
7 8 9 10
PART NUMBER 1 2 3 4 5 6
ITEM NO.
DESCRIPTION
Pushbutton Enclosure Conduit Nut 1/2"
8825-717
Push Button, Flush, Green Enclosure Overlay
STRAIN RELIEF PUSH BUTTON, WHITE PUSH BUTTON, BLACK CONTACT BLOCK, NO LATCH Allen-Bradley, 800F-N3G LED
1 1
2 1
1 1 1 6 4 2
QTY.
51
1
3
4
5
2
EMERGENCY STOP BOX ASSEMBLY
1 2 3 4 5
ITEM NO.
8810-098 11-1558 11-1560 11-1567 8342-002
PART NUMBER
8810-601
Hoffman Electrical Box SWITCH, EMERGENCY STOP CONTACT BLOCK, NC LATCH E-STOP WARNING LABEL
DESCRIPTION
1 1 1 1 1
QTY
52
ITEM NO. 1 2 3 4 5 6 7
ITEM NO. 4 5
PART NUMBER 10-1058 10-1083 10-1174 10-1175 10-1176 10-1409 10-1414
10-1055 (SMC AF40P-060S) 10-1199 (SMC AFM40P-060AS)
PART NUMBER
REPLACEMENT ELEMENTS
DESCRIPTION SMC Y400T Connector Fitting SMC Y400 Connector Fitting SMC VHS40-NO4-Z Lockout Valve SMC AW40-NO3BCE-Z Integral Filter Reg. SMC AFM40-NO4D-Z Filter SMC AL40-N03-2RZ Lubricator SMC Y410-03 Spacer Attachment
3
4
2 5
FILTER-REGULATOR-LUBRICATOR
QTY. 2 2 1 1 1 1 1
1
7
6
8825-720
53
3
2
MANIFOLD ASSEMBLY (STD OPTION)
8825-721
ITEM PART DESCRIPTION NO. NUMBER 1 10-1415 SMC SS5Y3-41-06-N7 2 10-760 SMC, SY3140-3LOZ, Valve 3 10-1048 SMC SY100-68-A-20
1
1 6 6
QTY.
54
2
1
MANIFOLD ASSEMBLY (EDGE PREP OPTION)
1 2 3
ITEM NO.
10-760 10-1048 10-1412
PART NUMBER
8825-719
SMC, SY3140-3LOZ, Valve SMC SY100-68-A-20 SMC SS5Y3-41-10-N7 Manifold
DESCRIPTION
3
10 10 1
QTY.
55
1
6
10
8
4
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11
J-BOX (EDGE PREP OPTION)
9
2
3
PART NUMBER ***** ***** ***** ***** ***** ***** 11-629 11-877 11-888 11-960 8826-005
5
8825-603
DESCRIPTION 8-32 x 1/2" Button Head Cap Screw #8 Flat Washer #8 Lock Washer #8-32 Hex Nut Conduit Nut 1/2" Din Rail x 3" MCG-50A350 Strain Relief TERMINAL BLOCK, 3 CT BARRIER, 3 CT AB TERMINAL ANCHOR J-Box (Edge Prep)
11
7
QTY. 2 2 2 2 2 1 2 4 1 2 1
WARRANTY
PARTS REPLACEMENT POLICY The following will explain Norfield Industries’ policy for handling warranty claims. Our “Limited Warranty” is stated below for your reference. Our warranty covers the replacement of defective parts: however, the labor to replace the parts on the machine is not included. Upon notification of a warranty claim, Norfield will either refer the customer to a regional repair facility or replacement parts will be shipped from the factory. Parts shipped from the factory will be invoiced to the customer’s account until the warranty claim is verified. To obtain verification, the defective parts must be returned to Norfield within thirty (30) days from the date of the claim for inspection. Before returning the defective parts, please contact Norfield to obtain a “Return Material Authorization Number”. All parts manufactured by Norfield and found to be defective will be given appropriate credit. All parts not manufactured by Norfield are covered by their respective manufacturer’s warranty and will be sent to the original manufacturer for credit. When, and if, credit is issued to Norfield, we will in turn issue credit to your account.
LIMITED WARRANTY Norfield warrants any and all such parts manufactured by them against defects in material or workmanship for a period of one year from the date of purchase. Norfield’s liability under this warranty shall be limited to replacing free of charge, F. O. B. Chico, California, any parts proved to be defective within the period of the warranty. Norfield will not be responsible for transportation charges or consequential damages. Norfield will not in any case or under any circumstances be liable or responsible for any injuries to persons or property suffered as a result of the use or operation of the machine, or losses or costs resulting from any period of non-operation for any reason. Parts which are claimed to be defective, but show tangible evidence of abuse or negligence will not be replaced on a no-charge basis. Norfield reserves the right, at its own discretion without notice and without making similar changes in machinery previously manufactured, to make changes in material, design, finish and/or specifications. Any changes, alterations or installation of additional equipment to this machine without first obtaining written consent from Norfield may void this warranty. Determination of the effect of any alteration on this warranty is left to the discretion of Norfield. Norfield makes no written or implied warranty with respect to electrical equipment, including motors or other purchased components used in the manufacture of the machine. All such parts are covered by their respective manufacturer’s warranty. We do endeavor, at all times, to purchase only those components manufactured by responsible manufacturers which we have found to be reputable in their handling of warranties. Norfield expressly disclaims any warranty, expressed or implied, other than those which are expressly made in this limited warranty.
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CONTACT & ORDER INFORMATION
CONTACT & ORDER INFORMATION Norfield Industries is the name that represents Quality, Reliability, Support, innovation and True Customer Service. We are dedicated to providing world class customer care. Norfield has been providing quality care in the pre-hanging door industry for over 40 years and has earned a reputation for setting the standard for innovation, reliability, full technical support, machine parts and a full line of industrial woodworking tools and accessories. Our team of Customer Care Representatives is available to support you. If you need to contact the Norfield Service department, please have the following information available: • Serial Number of the machine. • Model of the Machine. • Date of purchase or date that the machine was installed. • Voltage of the machine. • A description of the problem and in what part of the machine the problem is occurring. For warranty issues and service questions contact the Norfield Service Department at (800) 824-6242. To order replacement components and consumables, such as drill and router bits, saw blades and other accessories, contact a Norfield Tools and Supply Customer Care Representative at (800) 824-6242.
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