560 Sizer/Beveller PARTS MANUAL
5 6 0 S/B
Norfield
Effective S/N: DS-7451 Release Beta 1
Document Number 17-290
First release
Norfield Industries P.O. Box 459 Chico CA, 95927 Technical Support: (530)-891-4214 Parts: (800) 824-6242 Serial No.: Date Sold:
Norfield Industries is the name that represents Quality, Reliability, Support, Innovation and True Customer Service. We have been dedicated to providing quality products and excellent customer service for more than 40 years. Norfield Industries has earned a reputation in the prehanging industry for setting standards for reliable machinery, full technical support, machine parts, full line industrial woodworking tools and supplies and a team of customer care representatives to support you! Our factory-trained technical personnel are ready to assist you on the telephone or in your shop.
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TABLE OF CONTENTS Safety .................................................................................................................................................... 6 Lockout Procedures................................................................................................................................ 9 Restoring Equipment and/or Circuits to Service ..................................................................................... 10 Specifications ........................................................................................................................................ 12 Parts Replacement Policy .................................................................................................................... 14 Limited Warranty ................................................................................................................................ 14 Contact and Order Information .......................................................................................................... 15 Part and Assembly Schematics ............................................................................................................ 17
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TABLE OF CONTENTS
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SAFETY Safety considerations are an important element of machine installation and operation. Actively maintaining a safety mindset about yourself and others while working around or on the equipment is of primary importance. Operators and maintenance personnel should refer to the safety information on the following pages to familiarize themselves with warning labels and practices providing for safe operation and servicing of this machine.
ALERT MESSAGES Danger indicates an imminently hazardous situation, which if not avoided, WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Caution, without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided may result in property damage (i.e. not personal injury). Notice indicates important information that if not followed may CAUSE damage to the equipment.
Mandatory Action conveys an action step that should be taken to avoid the hazard.
6
Do not operate this machine unless all guards are in place and working correctly. If any guards or hazard labels are missing or damaged call Norfield's Service department immediately and request a replacement at 800-824-6242. Read and understand the operator's manual before using this machine. Failure to follow proper operating instructions could result in death or serious injury.
This machine, when in operation, produces wood chips and dust. The operator and all persons in the work area MUST wear approved eye protection with permanently attached, rigid plastic side shields. These safety glasses must conform to ANSI Z87.1 standards and will have "Z87" printed on the lens. This machine, when in operation, produces a noise level greater than 85dB. The operator and all persons in the work area MUST wear approved hearing protection. OSHA has determined that a noise level in excess of 85dB average in 8 hours can cause permanent hearing damage. We recommend that hearing protection be worn even if the decibel level is below 85dBA. Certain types of wood dust can cause allergic reactions, Sawdust has been determined to be a Group A carcinogen by the International Agency for Research on Cancer (IARC). A dust collection system or an approved personal dust mask MUST be used during the operation of this equipment. This machine has moving parts that loose clothing and long hair can become entangled in. Take care not to become caught between the work material and the feed mechanisms or any other moving components. Before beginning any service repairs, general maintenance, or adjustments you MUST follow proper Lockout Tag-Out procedures. OSHA regulation 1910.147 establishes a minimal lockout tag-out procedure to assist employers in development of their own procedures. Only trained personal that have read and understand the operator's manual and all the safety precautions may operate this machine.
7
Inspect the machine at the beginning and end of each shift for damaged or cracked components such as, but not limited to, saw blades, router bits, drill bits, and boring bits. Never leave this machine unattended while it is in operation. Make sure that all electrical and air is in the off position when the machine is not in use or is unattended and that any cutting blades have come to a complete stop. Do not attempt to clean material from this machine until all the cutting blades have come to a complete stop. Even when the machine has been turned to the off position it may take up to several minutes for the blades to coast-down to a complete stop. Woodworking machinery is inherently dangerous, common sense and good safety practices are your best defense against injury. If you have any questions regarding the correct operation of the machine and safety procedures in this manual call the Norfield Industries Service Department at 800-824-6242.
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LOCKOUT PROCEDURES
The following is an example of the minimum requirements for a lockout/tag-out procedure, Norfield strongly recommends that your company establish it own written procedure. OSHA regulation 1910.147 establishes a minimal lockout tag-out procedure to assist employers in development of their own Lockout procedures.
All employees will comply with these procedures. All equipment and/or circuits will be locked out to protect against accidental or inadvertent operation when such operation of the equipment and/or circuits could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device bearing a lock. Lockout Responsibility The primary responsibility for the proper lockout of equipment and/or circuits on a project belong to the project Supervisor and/or Foreman. However, this does not alleviate the field employees from insuring that proper lockout procedures are followed at all times. The Supervisor and/or Foreman will insure that each employee is properly instructed in the safety significance of lockout procedures. PREPARATION FOR LOCKOUT OF CIRCUITS AND EQUIPMENT Employees will be certain as to which switch, valve, or other energy isolating devices apply to the equipment and/or circuits being locked. More that one energy source (electrical, mechanical, or others) may be involved. Any questionable identification of sources will be cleared by the employees with their Supervisor or project Foreman. Before lockout commences, authorization from the customer and project Supervisor will be obtained. SEQUENCE OF LOCKOUT PROCEDURES In the following steps, when more than one individual is involved with the project and required to lock out the equipment and/or circuits, each employee will place their own personal lock on the energy isolating devices. A lock for each involved is the preferred method for locking out energy sources. If this is not feasible, the designated individual of the work crew (e.g. the project Supervisor or Foreman) with complete knowledge of who is on the crew may be designated by the work crew as the individual responsible for carrying out all steps of the lockout procedure. That individual will inform the work crew when it is safe to work on the equipment and/or circuits. Additionally, the designated individual will not remove a crew lock until it has been verified that ALL individuals are clear. 1. Notify all affected employees and customer that a lockout is required and the reason therefore. 2. If the equipment is in operation, after obtaining approval, shut it down by the normal stopping procedures.
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3. Operate the switch, valve, or other energy isolating devices so that all energy sources (electrical, mechanical, pneumatic, hydraulic, etc.) are disconnected or isolated from the equipment and/or circuits. Stored energy, such as that in capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air, gas, steam, or water pressure, etc., must also be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc. 4. All affected employees are then required to lockout the energy devices with their individual lock. 5. After insuring that no personnel are exposed and as a check on having disconnected the energy sources, operate the push button or other normal operating controls to make certain the equipment will not operate. In the event that electrical circuits have been locked out, insure that the circuits are de-energized by applying an appropriate voltage tester that itself has been tested on live circuits. Be sure to return all operating controls to the neutral position. The equipment and/or circuits are now locked out.
RESTORING EQUIPMENT AND/OR CIRCUITS TO SERVICE 1. When the job is complete and the equipment or circuits are ready for testing or normal service, check the equipment and/or circuits to insure that no one is exposed. 2. When the equipment and/or circuits are clear, remove all locks. The energy isolating devices may be operated to restore energy to the equipment and/or circuits.
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SPECIFICATIONS Electrical Requirement AC Line Voltage
Phase
Hertz
Amperage
208
3
60
50
230
3
60
45
460
3
60
30
Air Requirements
7.4 CFM @90PSI 1/2” Air Supply
Machine Cycle Rate Shipping Weight Minimum Floor Space Requirement (Width x Length x Height) Vacuum Requirements
1900CFM thru 8” duct
Machine Capabilities Door Width
1’-0” to 4’-0” Max
Door Height
6’-6” to 8’-0” Max
Door Thickness
12
1-3/8” to 2-1/4” Max
Raised Molding Height
3/4” Max
Molding Distance to Door Edge
3-3/4 Min.
PARTS REPLACEMENT POLICY The following will explain Norfield Industries policy for handling warranty claims. Our "Limited Warranty" is stated below for your reference. Our warranty covers the replacement of defective parts; however, the labor to replace the parts on the machine is not included. Upon notification of a warranty claim, Norfield will either refer the customer to a regional repair facility or replacement parts will be shipped from the factory. Parts shipped from the factory will be invoiced to the customer's account until the warranty claim is verified. To obtain verification, the defective parts must be returned to Norfield within thirty (30) days from the date of the claim for inspection. Before returning the defective parts, please contact Norfield to obtain a "Return Material Authorization Number". All parts manufactured by Norfield and found to be defective will be given appropriate credit. All parts not manufactured by Norfield are covered by their respective manufacturer's warranty and will be sent to the original manufacturer for credit. When, and if, credit is issued to Norfield, we will in turn issue credit to your account.
LIMITED WARRANTY Norfield warrants any and all such parts manufactured by them against defects in material or workmanship for a period of one-year from date of purchase. Norfield's liability under this warranty shall be limited to replacing free of charge, F.O.B. Chico, California, any parts proved to be defective within the period of the warranty. Norfield will not be responsible for transportation charges or consequential damages. Norfield will not in any case or under any circumstances be liable or responsible for any injuries to persons or property suffered as a result of the use or operation of the machine, or losses or costs resulting from any period of non-operation for any reason. Parts which are claimed to be defective, but show tangible evidence of abuse or negligence will not be replace on a no-charge basis. Norfield reserves the right, at its own discretion without notice and without making similar changes in machinery previously manufactured, to make changes in material, design, finish and/or specifications. Any changes, alteration or installation of additional equipment to this machine without first obtaining written consent from Norfield may void this warranty. Determination of the effect of any alteration on this warranty is left to the discretion of Norfield. Norfield makes no written or implied warranty with respect to electrical equipment, including motors or other purchased components used in the manufacture of the machine. All such parts are covered by their respective manufacturer's warranty. We do endeavor, at all times, to purchase only those components manufactured by responsible manufacturers which we have found to be reputable in their handling or warranties. Norfield expressly disclaim any warranty, expressed or implied, other than those which are expressly made in this limited warranty.
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CONTACT & ORDER INFORMATION Norfield Industries is the name that represents Quality, Reliability, Support, Innovation and True Customer Service. We are dedicated to providing world class customer care. Norfield has been providing quality care in the pre-hanging door industry for over 40 years and has earned a reputation for setting the standard for innovation, reliably, full technical support, machine parts and a full line of industrial woodworking tools and accessories. Our team of Customer Care Representatives is available to support you. If the need should arise that you need to contact the Norfield Service department, please have the following information available:
e
Serial number of the machine.
e
Model of the machine.
e
Date of purchase or date that the machine was installed.
e
Voltage of the machine.
e
A description of the problem and what part of the machine is the problem occurring.
For warranty issues and service questions contact the Norfield Service Department at 800824-6242. To order replacement components, and consumables, such as drill and router bits, saw blades and other accessories contact a Norfield Tools and Supply Customer Care Representatives at (530) 879-3137 or fax us at (530) 879-3140. You may also order over the web at www.norfield.com .
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16
ASSEMBLY SCHEMATICS
17
ASSEMBLY SCHEMATICS
Item No.
18
Part No.
Description
Qty
1
7450-118
MAIN FRAME BASE
1
2
*****
5/16-18 x 1” HEX HEAD CAP SCREW
10
3
*****
5/16” FLAT WASHER
10
4
*****
5/16” LOCK WASHER
10
5
7450-089
GEAR RACK SUPPORT PLATE
2
6
13-812
LEVELING PAD
4
7
*****
1-8 UNC HEX JAMB NUT
4
8
*****
3/8-16 x 3-1/4” HEX HEAD CAP SCREW
8
9
*****
3/8” FLAT WASHER
24
10
5056-002
JACKING BOLT
8
11
*****
3/8” LOCK WASHER
16
12
*****
3/8-16 UNC HEX NUT
8
13
7304-038
GEAR RACK
2
14
7450-096
SHORT ADJUSTABLE BASE
2
15
7450-093
SHAFT SUPPORT
4
16
*****
5/16-18 x 3 SOCKET HEAD CAP SCREW
4
17
*****
5/16-18 x 5/8” SOCKET HEAD CAP SCREW
12
18
7450-091
WIDTH INDEX DRIVE SHAFT
2
19
*****
5/16-18 x 1-3/4” SOCKET HEAD CAP SCREW
4
20
*****
3/8-16 x 1-1/2” HEX HEAD CAP SCREW
8
21
7450-095
ADJUSTABLE SHAFT SUPPORT
4
22
*****
3/8-16 x 1” SOCKET HEAD CAP SCREW
4
23
7450-094
ADJUSTABLE SHAFT SUPPORT BASE
1
ASSEMBLY SCHEMATICS
19
ASSEMBLY SCHEMATICS Item No.
20
Part No.
Description
Qty
1
7450-090
IDLER SHAFT
1
2
*****
5/16-18 x 1-1/2” CARRIAGE BOLT
4
3
*****
5/16” LOCK WASHER
4
4
*****
5/16” FLAT WASHER
4
5
*****
5/16-18 UNC HEX NUT
4
6
12-210
FAFNIR GVFTD1 FLANGE BEARING
2
7
8030-001
GEAR
2
8
9073-125
SQUARE KEY
2
9
*****
5/16-18 x 1/4” SOCKET HEAD SET SCREW
2
10
*****
1/2-13 x 4” HEX HEAD CAP SCREW
6
11
*****
1/2” LOCK WASHER
6
12
*****
1/2” FLAT WASHER
6
13
7450-053
BEARING ADJUSTMENT PLATE
2
14
*****
10-24 x 3/8” BUTTON HEAD CAP SCREW
8
15
*****
1/2-13 x 1-1/2” HEX HEAD CAP SCREW
6
16
*****
5/16-18 x 1” SOCKET HEAD CAP SCREW
16
17
7450-055
BEARING MOUNT
2
18
7450-092
BEARING BLOCK
4
19
12-615
PACIFIC BEARING FLCN24 OPEN LINEAR BEARING
4
20
*****
#10 FLAT WASHER
4
21
*****
10-24 x 1/2” SOCKET HEAD CAP SCREW
4
ASSEMBLY SCHEMATICS
21
ASSEMBLY SCHEMATICS Item No.
22
Part No.
Description
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
***** ***** ***** ***** 11-1328 7450-088 12-594 7450-087 12-019 ***** 7304-014 10-1092 ***** ***** 7304-041 7304-040 7306-041 13-940 7451-038 7305-079 ***** 7304-012 7305-083 12-084 ***** ***** ***** 9522-450 ***** 7451-007 7451-037 7304-009 12-670 12-670 12-671 7304-096 12-711 9072-118 ***** ***** 12-672 12-673 7451-036 12-570 12-657 9072-150 ***** 7304-099 ***** 7201-063 13-495 ***** 7304-010 15-306 ***** 7450-155 7304-004 12-649 7306-040
5/16-18 x 5/8” SOCKET HEAD CAP SCREW 5/16-18 x 1” SOCKET HEAD CAP SCREW 5/16” FLAT WASHER 6-32 x 2-1/4” SOCKET HEAD CAP SCREW ALLEN BRADLEY 845T-DZ53ECL ENCODER ENCODER SPACER HELICAL ACR100-12-12 FLEX COUPLING FRONT BEARING PLATE NACHI R10-2NSL PLAIN BEARING 1/4-20 x 3/8” BUTTON HEAD CAP SCREW END OF TRAVEL SENSOR BRACKET ALLEN-BRADLEY 872C-D3C8-E2 PROXIMITY SENSOR 1/4-20 x 1/2” SOCKET HEAD CAP SCREW 8-32 x 1/2” BUTTON HEAD CAP SCREW JUNCTION BOX JUNCTION BOX MOUNT LINEAR BEARING 80/20 6790 BEARING PAD HOME SENSOR MOUNT SENSOR GUARD 1/4-20 x 3/4” SOCKET HEAD CAP SCREW HOME SENSOR TARGET SPACER AURORA CW-8 FEMALE ROD END 1/2-13 x 1-1/2” HEX BOLT 1/2” FLAT WASHER 1/2” LOCK WASHER 1/2-20 x 4-1/2” REDITHREAD STUD 1/2-20 JAMB NUT DRIVE CONNECTOR END OF TRAVEL SENSOR BRACKET REAR BEARING PLATE NTN 11520 ROLLER BEARING CUP NTN 11590 ROLLER BEARING CONE CRI CR-9960 SEAL BEARING SPACER BROWNING AK61-5/8 SHEAVE 3/16 x 1-3/16” SQUARE KEY 1/4-20 x 3/8” SOCKET HEAD SET SCREW 1/4” FLAT WASHER WHITTET HIGGINS N-02 LOCK NUT WHITTET HIGGINS WH-02 LOCK WASHER BELT COVER BROWNING 4L300 BELT BROWNING AK17-5/8 SHEAVE 3/16 x 1-1/2” SQUARE KEY 5/16-18 x 3/8” SOCKET HEAD SET SCREW TAPERED ROLLER BEARING HOUSING 1/4/-20 x 1” SOCKET HEAD CAP SCREW MOTOR ADJUSTMENT BRACE 80/20 4132 GUSSET BRACKET 1/4-20 x 1/2” BUTTON HEAD CAP SCREW MOTOR MOUNT DAYTON 2R970 1/4HP MOTOR 1/4-20 x 5/8” SOCKET HEAD CAP SCREW REAR WIDTH INDEX SUPPORT BRACKET DRIVE NUT BLOCK BSA BN5-1010 DRIVE NUT MAIN EXTRUSION
8 8 4 4 1 4 1 1 1 4 1 3 8 2 1 1 2 2 1 1 7 1 2 2 2 2 2 1 2 1 1 1 2 2 2 2 1 1 1 8 1 1 1 1 1 1 1 1 8 2 2 4 1 1 4 2 1 1 2
60 61
7450-069 7450-069
LEAD SCREW WIDTH INDEX MODULE SUPPORT
1 1
7450-129
ASSEMBLY SCHEMATICS
Items 11, 12, 15, 16, 19, 20, and 31 removed from assembly on S/N DS-7455 and later.
23
ASSEMBLY SCHEMATICS Item No.
24
Part No.
Description
Qty
1
7450-034
DOOR GUIDE BAR
1
2
5545-002
PHOTO EYE MOUNT
2
3
*****
1/4-20 x 1/2” SOCKET HEAD CAP SCREW
4
4
11-1369
A-B 42CA-D1KPB-D4 DIFFUSED PHOTO EYE
2
5
7450-033
FENCE SUPPORT
6
6
*****
3/8-16 x 2” SOCKET HEAD CAP SCREW
12
7
7450-031
WEAR STRIP
1
8
7450-032
WEAR STRIP BAR
1
9
7201-160
REFLECTOR MOUNT BRACKET
1
10
11-1025
BANNER BRT-100X50 REFLECTOR
1
11
*****
1/4-20 x 5/8” SOCKET HEAD CAP SCREW
2
12
7450-152
DOOR GUIDE WELDMENT
1
13
*****
3/8” FLAT WASHER
2
14
*****
3/8” LOCK WASHER
12
15
*****
3/8-16 x 1” HEX HEAD CAP SCREW
2
16
13-971
FAIRLANE BR-502-60W RIGHT WHEEL
1
17
*****
1/4-20 x 3/4” SOCKET HEAD CAP SCREW
16
18
7451-029
WHEEL MOUNT BLOCK
4
19
9511-200
3/8-16 x 2” REDI-THREAD STUD
5
20
7451-017
WEAR STRIP SPACER
1
21
*****
3/8-16 HEX NUT
15
22
*****
1/2-13 x 2-1/2” HEX HEAD CAP SCREW
4
23
*****
1/2” LOCK WASHER
4
24
13-970
FAIRLANE RR-502-60W COMPLETE WHEEL
3
25
*****
3/8-16 x 2-1/4” FLAT HEAD CAP SCREW
5
26
7450-114
FRAME WELDMENT (STATONARY SIDE)
1
ASSEMBLY SCHEMATICS
25
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
26
Part No. 7450-031 7451-019 9511-225 ***** 7450-030 7450-031 ***** ***** ***** ***** ***** ***** ***** 7450-045 ***** ***** 10-918 10-842 10-931 12-084 ***** 10-925 ***** ***** 7450-042 ***** 7450-043 7450-111 ***** 7450-136 7300-033 7450-044 ***** ***** ***** 10-886 7451-039 ***** 7450-039 ***** ***** ***** 7450-036 ***** ***** ***** 13-955 6400-049 12-110 7450-109 12-504 7451-004 7300-044 7450-046 ***** ***** 7450-116
Description WEAR STRIP WEAR STRIP SPACER 3/8-16 x 2-1/4”REDI-THREAD STUD 3/8-16 HEX NUT WEAR STRIP BAR WEAR STRIP 3/8-16 x 2-1/4” FLAT HEAD CAP SCREW 1/4-20 x 3/4” SOCKET HEAD CAP SCREW 5/16-18 x 2-1/2” SOCKET HEAD CAP SCREW 3/8-16 ACORN NUT 1/4” LOCK WASHER 1/4-20 HEX NUT 3/8-16 x 4” HEX HEAD CAP SCREW ROD END SPACER 1/2“ LOCK WASHER 1/2-13 x 1-1/2” HEX HEAD CAP SCREW SMC NCDGBN50-0500-H7A2 CYLINDER (COMPLETE) SMC NCDGBN50-0500 CYL. W/MAGNET (CYL. ONLY) SMC D-H7A2 AUTO SWITCH (SWITCH ONLY) AURORA CW-8 1/2” FEMALE ROD END 1/2-20 JAMB NUT SMC NCG-P050 TRUNNION BRACKET 5/16-18 HEX NUT 5/16 LOCK WASHER CONNECTING ROD 3/4” CLAMP COLLAR CONNECTING ROD ROLLER BELL CRANK 5/16-18 x 1” BUTTON HEAD CAP SCREW ROLLER BELL CRANK PIVOT BLOCK BUSHING MOUNT 1/4-20 x 2-3/4” HEX HEAD CAP SCREW 1/2” FLAT WASHER 3/8” LOCK WASHER SMC NCMC150-0100 CYLINDER CYLINDER MOUNT BLOCK 3/8 x 1-1/4” SHOULDER BOLT OUTFEED CONNECTING ROD 7/16-20 JAMB NUT 7/16” FLAT WASHER 7/16-14 HEX JAMB NUT PIVOT MOUNT BLOCK 1/4” FENDER WASHER 1/4-20 x 3/8” BUTTON HEAD CAP SCREW 1/2-13 x 2” HEX HEAD CAP SCREW FAIRLANE RR-754-60W RUBBER WHEEL SPACER BUNTING EW122002 WHEEL ARM AURORA CW-7 7/16” FEMALE ROD END CYLINDER RETAINING BLOCK OUTFEED ROLLER MOUNT ROLLER SPACER 1/2-13 x 2-1/2” HEX HEAD CAP SCREW 5/16-18 x 1” HEX HEAD CAP SCREW FRAME WELDMENT (INDEXING)
Qty 1 1 3 25 1 1 7 12 4 1 24 24 1 1 14 5 1 1 1 5 3 1 4 28 1 3 1 1 4 2 3 3 12 4 10 2 2 2 1 4 6 6 4 4 4 4 10 4 4 4 6 2 2 5 5 20 1
ASSEMBLY SCHEMATICS
27
ASSEMBLY SCHEMATICS Item No.
28
Part No.
Description
Qty
1
*****
5/16-18 x 1-1/2” SOCKET HEAD CAP SCREW
2
13-1178 6803-017
POWERFEED WHEEL
3
12-557
DAYTON 605 WOODRUFF KEY
2
4
7450-013
HINGE PLATE
2
5
*****
1/4-20 x 1” SOCKET HEAD CAP SCREW
8
6
7450-015
CYLINDER SHAFT MOUNT BRKT.
2
7
*****
1/2” FLAT WASHER
4
8
*****
1/2-13 x1-1/4” SOCKET HEAD CAP SCREW
2
9
15-136
DAYTON 4Z531 GEAR MOTOR
2
10
*****
5/16-18 x 3/4” SOCKET HEAD CAP SCREW
8
11
*****
1/4” LOCK WASHER
20
12
*****
1/4-20 HEX NUT
8
13
7450-015
CYLINDER SHAFT MOUNT BRKT.
2
14
*****
5/16-18 HEX NUT
4
15
*****
5/16” LOCK WASHER
4
16
10-850
SMC NCGBN63-0200 AIR CYLINDER
1
17
12-084
AURORA CW-8 1/2” FEMALE ROD END
3
18
*****
1/2-20 JAMB NUT
3
19
*****
1/2-20 x 1-1/2” SOCKET HEAD CAP SCREW
2
20
7450-105
FIXED POWERFEED MAIN MOUNT BRKT.
1
21
7450-016
BEARING BLOCK
2
22
12-431
BUNTING EP121616 BUSHING
2
23
*****
5/16-18 x 3/4” HEX HEAD CAP SCREW
4
24
*****
3/4” SOLID SHAFT COLLAR
1
25
10-741
SMC NCGTN50-0300 AIR CYLINDER
2
26
*****
1/4-20 x 3/4” HEX HEAD CAP SCREW
8
27
*****
1/4” FLAT WASHER
8
28
*****
SMC NCG-T050 MOUNTING KIT
2
29
6803-038
CYLINDER MOUNT BRKT.
4
30
*****
1/2-13 HEX NUT
3
31
*****
1/2” LOCK WASHER
2
32
*****
5/16-18 x 3/4” BUTTON HEAD CAP SCREW
2
33
*****
5/16” USS FLAT WASHER
2
34
13-721
FAIRLANE RB-1540 RUBBER BUMPER
1
35
7450-103
STOP PLATE
1
36
*****
5/16-18 x 1” SOCKET HEAD CAP SCREW
1
37
*****
1” SOLID SHAFT COLLAR
1
6803-017 is being replaced by 13-1178
3 2
ASSEMBLY SCHEMATICS
29
ASSEMBLY SCHEMATICS Item No.
30
Part No.
Description
Qty
1
*****
2
13-1178 6803-017
5/16-18 x 1-1/2” SOCKET HEAD CAP SCREW
2
POWERFEED WHEEL
3
12-557
DAYTON 605 WOODRUFF KEY
2
4
15-136
DAYTON 4Z531 GEAR MOTOR
2
5
*****
1” SOLID SHAFT COLLAR
1
6
7450-013
HINGE PLATE
1
7
*****
1/4-20 x 1” SOCKET HEAD CAP SCREW
6
8
*****
1/4” LOCK WASHER
20
9
*****
1/4-20 HEX NUT
16
10
7450-015
CYLINDER MOUNT
1
11
*****
1/4-20 x 3/4” HEX HEAD CAP SCREW
4
12
*****
5/16-18 x 3/4” SOCKET HEAD CAP SCREW
4
13
*****
1/4” FLAT WASHER
8
14
*****
1/4-20 x 5/8” HEX HEAD CAP SCREW
8
15
*****
1/2” FLAT WASHER
2
16
*****
1/2-13 x 1-1/4” SOCKET HEAD CAP SCREW
4
17
12-084
AURORA CW-8 1/2” FEMALE ROD END
2
18
*****
1/2-20 JAMB NUT
2
19
10-741
SMC NCGTN50-0300 CYLINDER
2
20
6803-038
CYLINDER MOUNT
4
21
*****
3/8” LOCK WASHER
4
22
*****
3/8-16 HEX NUT
4
23
*****
3/8-16 x 1-1/2” SOCKET HEAD CAP SCREW
4
24
7450-100
POWERFEED MAIN MOUNT BRACKET
1
25
7450-010
PIVOT SHAFT
1
26
7450-014
HINGE PLATE
1
27
7450-102
POWERFEED PIVOT BUSHING
4
28
*****
5/16-18 x 1” SOCKET HEAD CAP SCREW
4
29
*****
1/4-20 x 1” FLAT HEAD CAP SCREW
2
6803-017 is being replaced by 13-1178 2
ASSEMBLY SCHEMATICS
31
ASSEMBLY SCHEMATICS Item No.
32
Part No.
Description
Qty
1
7450-006
VACUUM SHROUD (TOP SECTION)
1
2
7451-034
BRUSH HOLDER
1
3
7451-035
BRUSH
1
4
*****
10-24 x 1/2” BUTTON HEAD CAP SCREW
4
5
7450-007
VACUUM HOSE ADAPTOR
1
6
7450-005
VACUUM SHROUD (BOTTOM SECTION)
1
7
*****
3/8-16 x 1” SOCKET HEAD CAP SCREW
4
8
7450-027
SUPPORT CHANNEL
1
9
0001-758
CUTTERHEAD MANDREL
1
10
*****
3/8-16 x 2-1/2” HEX HEAD CAP SCREW
4
11
*****
3/8” LOCK WASHER
12
12
9072-075
3/16” x 1” SQUARE KEY
1
13
12-442
DODGE 455127 2 GROVE SHEAVE
1
14
12-525
DODGE 120349 3/4” QD BUSHING
1
15
*****
10-24 x 1-1/4” HEX HEAD CAP SCREW
3
16
15-148
BALDOR 7-1/2 HP MOTOR
1
17
*****
3/8” FLAT WASHER
8
18
*****
3/8-16 HEX NUT
12
19
15-135
DAYTON 3M280 MOTOR BASE
1
20
9072-175
3/16” x 1-3/4” SQUARE KEY
1
21
12-244
GATES 3VX315 V-BELT
2
22
12-398
DODGE 455136 2 GROVE SHEAVE
1
23
12-665
DODGE 120355 TAPER LOCK BUSHING
1
24
*****
1/4-20 x 1-1/4” GRADE 8 HEX HEAD CAP SCREW
3
25
*****
3/8-16 x 1” HEX HEAD CAP SCREW
4
26
0025-004
SPACER
1
27
7450-003
3-1/2° FACE PLATE
1
28
13-429
CUTTERHEAD BLADE *
4
29
6803-030
CUTTERHEAD GIBB *
4
30
6803-027
5/16-24 x .469 SOCKET HEAD SET SCREW *
8
31
6803-032
2-1/2” CUTTERHEAD BODY *
1
32
*****
3/4-10 RH JAMB NUT
1
33
7451-033
BRUSH HOLDER
1
34
*****
1/4” LOCK WASHER
4
35
*****
1/4-20 x 3” SOCKET HEAD CAP SCREW
4
36
*****
1/4-20 x 3/8” SET SCREW
1
ASSEMBLY SCHEMATICS
33
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
34
Part No. 7450-023 6803-002 ***** ***** 7450-107 ***** ***** ***** 0040-008 ***** 13-220 13-223 ***** ***** ***** ***** 7450-108 ***** ***** 7450-106 6803-003 ***** ***** 7450-019 7450-029 12-114 13-381 ***** 7450-028 ***** ***** ***** 9072-100 ***** ***** ***** 12-697 12-047 ***** ***** 12-001 12-429 9072-188 ***** 15-146 6803-012 6803-009 12-096 ***** *****
Description CHIP DEFLECTOR SANDER SHAFT (LONG) 1/4-20 x 1/2” FLAT HEAD CAP SCREW 3/8-16 x 3/4” SOCKET HEAD CAP SCREW VACUUM BOX (BOTTOM) 3/8 LOCK WASHER 3/8-16 HEX NUT 5/8-11 HEX NUT (RH) SPACER 5/8 FLAT WASHER MERRIT K-061 1” SANDING WHEEL MERRIT RB-68 REDUCER BUSHING 5/8-11 HEX NUT (LH) 1/4-20 HEX NUT 1/4” LOCK WASHER 1/4” FLAT WASHER VACUUM BOX (TOP) 1/4-20 x 1” HEX HEAD CAP SCREW 3/8-16 x 1-1/4” SOCKET HEAD CAP SCREW FRAME STIFFENER SANDER SHAFT (SHORT) 3/8-16 x 1-1/2” SOCKET HEAD CAP SCREW 3/8” FLAT WASHER SANDER SHAFT SANDER ADJUSTING ROD BUNTING EF101212 FLANGE BUSHING REID STT-14T KNOB 5/8-11 JAMB NUT SANDER SHAFT 3/4” CLAMP COLLAR 5/8” SOLID SHAFT COLLAR 3/8-16 x 3-1/4” HEX HEAD CAP SCREW 3/16 x 1” SQUARE KEY 5/16-18 HEX NUT 5/16” LOCK WASHER 5/16” FLAT WASHER BROWNING AK34-3/4 SHEAVE BROWNING BK47-7/8 SHEAVE 5/8-11 x 1-1/2” HEX HEAD CAP SCREW 5/8” LOCK WASHER GATES AA-51 DOUBLE V-BELT FAFNIR 010-10874 PULLEY 3/16” x 1-7/8” SQUARE KEY 5/16-18 x 1” HEX HEAD CAP SCREW BALDOR M3546T 1 HP 1725 RPM MOTOR IDLER PULLEY MOUNT BEARING PLATE BROWNING VPLE112 BEARING 3/8-16 NC x 3/4” BUTTON HEAD CAP SCREW 3/8-16 NC x 3/4” HEX HEAD CAP SCREW
Qty 1 2 2 1 1 10 4 1 2 4 2 4 1 4 4 8 1 4 5 1 1 4 10 1 1 1 1 1 1 1 1 2 2 4 4 4 2 2 1 1 1 1 1 4 1 1 1 4 3 1
ASSEMBLY SCHEMATICS
35
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
36
Part No. Description Qty * * * * * 5/16-18 x 1-1/4” BUTTON HEAD CAP SCREW 8 7450-126 FORMED COVER 1 13-962 REID KHO-55 PULL HANDLE 1 13-954 REID HH-364 LATCH 1 * * * * * 1/4-20 x 3/4” BUTTON HEAD CAP SCREW 7 7451-031 COVER STOP BRKT. 1 * * * * * 1/4” FLAT WASHER 7 * * * * * 1/4” LOCK WASHER 6 * * * * * 1/4-20 HEX NUT 6 * * * * * 1/4-20 x 1-3/4” SOCKET HEAD CAP SCREW 1 * * * * * 5/16-18 x 1/2” HEX HEAD CAP SCREW 2 * * * * * 5/16” LOCK WASHER 2 * * * * * McMASTER-CARR 8507K15 PUSH-ON NEOPRENE RUBBER EDGE TRIM 61-1/2” 7450-125 COVER HINGE WELDMENT 1 * * * * * 1/4-20 x 3/4” HEX HEAD CAP SCREW 3 7450-078 GAS SPRING END MOUNT 2 * * * * * 5/16-18 HEX NUT 15 * * * * * 5/16” LOCK WASHER 17 13-959 REID GAS-141 FIXED FORCE GAS SPRING 1 * * * * * 5/16-18 x 3/4” SOCKET HEAD CAP SCREW 3 7451-032 TOUCH SCREEN SHIELD 1 13-961 REID GAS-301 BALL STUD 2 13-960 REID GAS-202 METAL END FITTING 2 7450-076 COVER HINGE BASE 2 7450-081 HINGE PIN * * * * * 5/16-18 x 1-3/4” SOCKET HEAD CAP SCREW 4 * * * * * 1/8” x 1” COTTER PIN 2 7450-153 DOOR BLOCKING BRKT. 1 * * * * * 5/16-18 x 3/4” BUTTON HEADCAP SCREW 2 11-1300 ALLEN BRADLEY 872C-N8NP12-A2 12mm PROXIMITY SENSOR 1
ASSEMBLY SCHEMATICS
37
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
38
Part No. ***** 7450-124 ***** ***** 13-954 13-962 ***** ***** ***** ***** ***** 7450-123 7450-078 ***** 13-959 13-961 ***** 7451-031 ***** 13-960 7451-023 ***** 7451-024 ***** 7450-076 ***** ***** 7450-077 7450-153 ***** 11-1300
Description 5/16-18 x 1-1/4” BUTTON HEAD CAP SCREW FORMED COVER 5/16-18 x 1/2” HEX HEAD CAP SCREW 5/16 LOCK WASHER REID HH-364 LATCH REID KHO-55 PULL HANDLE 1/4-20 x 3/4” BUTTON HEAD CAP SCREW 1/4” FLAT WASHER 1/4” LOCK WASHER 1/4-20 HEX NUT McMASTER-CARR 8507K15 PUSH-ON NEOPRENE RUBBER EDGE TRIM COVER HINGE WELDMENT GAS SPRING END MOUNT 1/4-20 X 3/4” HEX HEAD CAP SCREW REID GAS-141 FIXED FORCE GAS SPRING REID GAS-301 BALL STUD 5/16-18 HEX NUT COVER STOP BRKT. 1/4-20 x 1-3/4” SOCKET HEAD CAP SCREW REID GAS-202 METAL END FITTING COVER 1/4-20 x 1/2” BUTTON HEAD CAP SCREW COVER 5/16-18 x 1” SOCKET HEAD CAP SCREW COVER HINGE BASE 5/16-18 x 1-3/4” SOCKET HEAD CAP SCREW 1/8 x 1” COTTER PIN PIVOT PIN DOOR BLOCKING BRKT. 5/16-18 x 3/4” BUTTON HEAD CAP SCREW ALLEN BRADLEY 872C-N8NP12-A2 12mm PROXIMITY SENSOR
Qty 8 1 2 17 1 1 4 4 9 6 72” 1 2 3 1 2 17 1 1 2 5 3 2 4 2 1 2 1
ASSEMBLY SCHEMATICS
39
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
40
Part No. 11-1362 ***** 11-1361 11-1302 11-1303 11-1334 ***** 7450-127 ***** ***** ***** 11-1264 13-933 7300-180 9011-350 12-108 7450-117 ***** ***** ***** ***** 7450-120 7451-011 ***** ***** ***** 7305-034 12-082 ***** 7450-119
Description IGUS 3125-12PZB MOUNTING BRKT. SET 1/4-20 x 1/2” FLAT HEAD CAP SCREW IGUS 340-125-125 SNAP OPEN INNER RADIUS ENERGY CHAIN IGUS 304 SEPERATOR IGUS 2200-43 SHELF IGUS 303 FLUSH TYPE SEPERATOR 5/16-18 x 1/2” SOCKET HEAD CAP SCREW IGUS SUPPORT WELDMENT 3/8-16 x 1” SOCKET HEAD CAP SCREW 3/8” FLAT WASHER 3/8” LOCK WASHER ALLEN BRADLEY 855TC-B24D3D5D4 TOWER LIGHT 1/2 NPT x 12” CHROME PIPE SUPPORT SPACER BUNTING TW-63 BRONZE THRUST WASHER TOWER LIGHT WELDMENT 5/16-18 x 4-1/2” FLAT HEAD CAP SCREW 1/4/-20 x 1/2” SOCKET HEAD CAP SCREW 5/16-18 NYLOK HEX NUT 5/16” FLAT WASHER HOSE SUPPORT ARM MODIFIED WIREWAY TROUGH 1/4-20 x 1/2” BUTTON HEAD CAP SCREW 1/4-20 ACORN NUT 5/16 x 1/2” SOCKET HEAD SHOULDER BOLT UPPER SUPPORT ROD AURORA CW-5 5/16” FEMALE ROD END 1/4-20 x 3/4” SOCKET HEAD CAP SCREW ROD END MOUNT
Qty 1 4 29 15 30 30 6 1 6 4 4 1 1 1 1 2 1 1 4 1 1 1 1 4 1 2 1 2 4 1
ASSEMBLY SCHEMATICS
Items 12, 13 and 17 removed from assembly on S/N DS-7455 and later.
41
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
42
Part No. ***** 7450-133 11-1299 11-1298 7450-134 ***** ***** 11-1297 11-1120 7451-001 11-1305 ***** ***** 8090-001 11-1107 11-1304 ***** 11-1309 ***** ***** 7450-098 7450-099 ***** ***** ***** ***** ***** 7450-086 7450-128 7301-065 10-720 7450-135 ***** ***** 11-1106 ***** 7301-087 11-1310 11-1307
Description 5/16-18 x 1//2” BUTTON HEAD CAP SCREW WIREWAY ADAPTER HOFFMAN F-44L12 WIREWAY HOFFMAN F-44LE9A TOP OPENING 90° WIREWAY ELBOW WIREWAY SUPPORT FOOT 5/8-11 x 2-1/4” HEX HEAD CAP SCREW 5/8-11 JAMB NUT HOFFMAN F-44L60 WIREWAY HOFFMAN F-44WE90 90° WIREWAY ELBOW MODIFIED 4 x 4 x 4 WIREWAY TEE HOFFMAN F-44WN2 2” WIREWAY NIPPLE 5/8-11 x 3” HEX HEAD CAP SCREW 5/8-11 JAMB NUT ELECTRICAL REQUIREMENT PLATE ALLEN BRADLEY 194E-E63-1753 DISCONNECT SWITCH ALLEN BRADLEY 194L-HE4E-175 ACTUATOR 5/16-18 x 1” SOCKET HEAD CAP SCREW HOFFMAN F-44WB BOX CONNECTOR 3/8-16 x 1-1/4” SOCKET HEAD CAP SCREW 3/8” FLAT WASHER SIZER ELECTRICAL ENCLOSURE BACK PANEL 3/8” LOCK WASHER 3/8-16 HEX NUT 5/16” FLAT WASHER 5/16” LOCK WASHER 5/16-18 x 3/4” HEX HEAD CAP SCREW TIE STRAP ELECTRICAL ENCLOSURE FRAME ENCLOSURE FEET SMC NAC3020-NO3DG-LV FILTER/REGULATOR/SHUT-OFF FRS MOUNT BRKT. 1/4-20 x 5/8” BUTTON HEAD CAP SCREW 4-40 x 1/4” SOCKET HEAD CAP SCREW ITW 76-6005 DOOR INTERLOCK SWITCH 10-24 x 1/2” BUTTON HEAD CAP SCREW DOOR INTERLOCK BRACKET HOFFMAN F-44W12 WIREWAY HOFFMAN F-66WRE44 WIREWAY REDUCER BUSHING
Qty 3 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 6 1 4 8 1 1 4 4 3 3 5 3 1 2 1 1 2 2 1 4 1 1 1
ASSEMBLY SCHEMATICS
43
ASSEMBLY SCHEMATICS Item No. 1 2 3 4 5 6 7 8
44
Part No. 7451-002 ***** ***** ***** 7451-003 9017-025 ***** *****
Description ELECTRICAL SUB-PLATE 1/4” FLAT WASHER 1/4” LOCK WASHER 1/4-20 HEX NUT J-BOX SPACER 1/4-20 x 1” SOCKET HEAD CAP SCREW 8-32 x 1/2” BUTTON HEAD CAP SCREW
Qty 1 4 4 4 1 4 4 2
ASSEMBLY SCHEMATICS
Item 6 removed from assembly on S/N DS-7455 and later. Item 5 is replaced by 11-1089 on DS-7455 and later.
45
ASSEMBLY SCHEMATICS Item No.
46
Part No. 1 7451-002 2 10-755 3 10-754 4 10-732 5* * * * * 6* * * * * 7* * * * * 8 10-798 9 10-853 10 7451-003 11 * * * * * 12 * * * * * 13 * * * * * 14 9017-025 15 * * * * *
Description ELECTRICAL SUB-PLATE SMC B220 BRACKET SMC NAR2000-N01 SMC K40-MP1.0-N01MS GAUGE 10-24 x 3/8” BUTTON HEAD CAP SCREW DIN RAIL x 6” 8-32 x 1/2” BUTTON HEAD CAP SCREW SMC SY3140-5LOZ SOLENOID VALVE* SMC SY3000-38-2A SUPPLY SPACER* J-BOX 1/4-20 HEX NUT 1/4” LOCK WASHER 1/4” FLAT WASHER SPACER 1/4-20 x 1” SOCKET HEAD CAP SCREW
Qty 1 1 1 1 2 1 6 7 1 1 4 4 4 4 4
ASSEMBLY SCHEMATICS
Item 14 removed from Assembly
47
ELECTRICAL & PNEUMATIC SCHEMATICS
48
ELECTRICAL & PNEUMATIC SCHEMATICS
49
1/4 SOLID SHAFT COLLAR (2)
10-699 (2)
10-1170 (1)
7451-088 (1)
Sizer Vacuum Shut-off
Ø 4” X 2” Long ABS 7451-090 (1)
WOO-1142 Blast Gate 7451-091 (1)
7451-087 (1)
9539-034 (1)
Norfield