SIGNATURE SERIES MAGNUM PARTS MANUAL
Effective S/N: DJ-2921-95 Release: 9
Document Number: 17-333
First Release: October, 2007 Second Release: February, 2008 Third Release: March, 2008 Fourth Release: April, 2008 Fifth Release: May, 2008 Sixth Release: August, 2008 Seventh Release: March, 2010 Eighth Release: May, 2010 Ninth Release: March, 2012
Norfield Industries P.O. Box 459 Chico, Ca. 95927 Technical Support: (530) 891-4214 - Parts: (800) 824-6242 Serial No: _____________________ Date Sold: _____________________
Norfield Industries is the name that represents Quality, Reliability, Support, Innovation and True Customer Service. We have been dedicated to providing quality products and excellent customer service for more than 40 years. Norfield Industries has earned a reputation in the pre hanging industry for setting standards for reliable machinery, full technical support, machine parts, full line industrial woodworking tools and supplies and a team of customer care representatives to support you! Our factory-trained technical personnel are ready to assist you on the telephone or in your shop.
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TABLE OF CONTENTS Safety Lockout Procedures Restoring Equipment and/or Circuits to Service Specifications Parts Replacement Policy Limited Warranty Contact and Order Information Part and Assembly Schematics
7 11 12 13 10 15 16 17
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SAFETY
SAFETY Safety considerations are an important element of machine installation and operation. Actively maintaining a safety mindset about yourself and others while working around or on the equipment is of primary importance. Operators and maintenance personnel should refer to the safety information on the following pages to familiarize themselves with warning labels and practices providing for safe operation and servicing of this machine. Danger indicates an imminently hazardous situation, which if not avoided WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Caution, without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided MAY result in property damage but not personal injury. Notice indicates important information that if not followed may CAUSE damage to the equipment. Mandatory Action conveys an action step that should be taken to avoid the hazard.
SAFETY
Do not operate this machine unless all guards are in place and working correctly. If any guards or hazard labels are missing or damaged call Norfield’s Service Department immediately and request a replacement at (800) 824-6242. Read and understand the operator’s manual before using this machine. Failure to follow proper operating instructions could result in death or serious injury.
This machine, when in operation, produces wood chips and dust. The operator and all persons in the work area MUST wear approved eye protection with permanently attached, rigid plastic side shields. These safety glasses must conform to ANSI Z87.1 standards and will have “Z87” printed on the lens. This machine, when in operation, produces a noise level greater than 85dB. The operator and all persons in the work area MUST wear approved hearing protection. OSHA has determined that a noise level in excess of 85dB average in 8 hours can cause permanent hearing damage. We recommend that hearing protection be worn even if the decibel level is below 85dB. Certain types of wood dust can cause allergic reactions. Sawdust has been determined to be a Group A carcinogen by the International Agency for Research on Cancer (IARC). A dust collection system or an approved personal dusk mask MUST be used when operating this equipment.
This machine has moving parts that loose clothing and long hair can become entangled in. Take care not to become caught between the work material and the feed mechanisms or any other moving components.
Before beginning any service repairs, general maintenance, or adjustments you MUST follow proper Lockout Tag-Out procedures. OSHA regulation 1910.147 establishes a minimal lockiout tag-out procedure to assist employers in the development of their own procedures.
Only trained personnel that have read and understand the operator’s manual and all the safety precautions may operate this machine.
SAFETY
Inspect the machine at the beginning and end of each shift for damaged or cracked components such as, but not limited to, saw blades, router bits, drill bits, and boring bits.
Never leave this machine unattended while it is in operation. Make sure that all electrical and air is in the off position when the machine is not in use or is unattended and that any cutting blades have come to a complete stop.
Do not attempt to clean material from this machine until all the cutting blades have come to a complete stop. Even when the machine has been turned to the “off� position it may take up to several minutes for the blades to coastdown to a complete stop.
Woodworking machinery is inherently dangerous, common sense and good safety practices are your best defense against injury.
If you have any questions regarding the correct operation of the machine and safety procedures in this manual call the Norfield Industries Service Department at (800)-824-6242
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10
SAFETY
LOCKOUT PROCEDURES The following is an example of the minimum requirements for a lockout/tagout procedure. Norfield strongly recommends that your company establish its own written procdeure. OSHA Regulation 1910.147 establishes a minimal lockout/tagout procedure to assist employers in the development of their own Lockout Procedures
All employees will comply with these procedures. All equipment and/or circuits will be locked out to protect against accidental or inadvertent operation when such operation of the equipment and/or circuits could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device bearing a lock. Lockout Responsibility The primary responsibility for the proper lockout of equipment and /or circuits on a maintenance or repair project belongs to the project Supervisor and/or Foreman. However, this does not alleviate any sub-contracted maintenance or repair personnel from insuring that proper lockout/tagout procedures are followed at all times. The Supervisor and/or Foreman will insure that each employee is properly instructed in the safety significance of lockout procedures. Preparation for Lock-Out of Circuits and Equipment In the following steps, when more than one individual is involved with the project and required to lock out the equipment and/or circuits, each employee will place their own personal lock on the energy isolating devices. A lock for each individual involved is the preferred method for locking out energy sources. If this not feasible, the designated individual to the work crew (e.g. the project Supervisor or Foreman) with complete knowledge of who is on the crew may be designated by the work crew as the individual responsible for carrying out all steps of the lockout procedure. That individual will inform the work crew when it is safe to work on the equipment and/or circuits. Additionally, the designated individual will not remove a crew lock until it has been verified that ALL individuals are clear. 1. Notify all affected employees and customers that a lockout is required and the reason for it. 2. If the equipment is in operation, after obtaining approval, shut it down by the normal stopping procedures.
11
SAFETY
3.
Operate the switch, valve or other energy isolating devices so that all energy sources (electrical, mechanical, pneumatic, hydraulic, etc.) are disconnected or isolated from the equipment and/or circuits. Stored energy, such as that in capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air/gas, steam or water pressure, etc., must also be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc.
4. All affected employees are then required to lockout the energy devices with their individual lock. 5. After insuring that no personnel are exposed and as a check on having disconnected the energy sources, operate the push button or other normal operation controls to make certain the equipment will not operate. In the event that electrical circuits have been locked out, insure that the circuits are de-energized by applying an appropriate voltage tester that itself has been tested on live circuits. Be sure to return all operating controls to the neutral position. The equipment and/or circuits are now locked out.
Restoring Equipment and/or Circuits to Service 1.
When the job is complete and the equipment or circuits are ready for testing or normal service, check the equipment and/or circuits to insure that no one is exposed.
2.
When the equipment and/or circuits are clear, remove all locks. The energy isolating devices may be operated to restore energy to the equipment and or circuits.
12
SPECIFICATIONS
SPECIFICATIONS Electrical Supply Requirements AC Line Voltage
Phase
Hertz
Amperage
Comment
208/230 208/230
3
60
40
With Vacuum
3
60
30
Without Vacuum
230/115
1
60
30
--------
Air Requirements PSI
SCFM
Minimum Supply Pipe I.D.
90
2.2 8.5 w/ optional air screwdriver
1/2” I.D. minimum air line when less than 20 feet from compressor OR 3/4” I.D. minimum when more than 20 feet from compressor.
3 Phase Motor Specifications Application
Motor
Part Number
HP
Volts
Amps
Lock Drill
Norfield
6801-021
2
208/230
5.9/5.9
Latch Drill
Norfield
6802-032
1
208/230
3.1/2.8
Sander
Baldor
15-146
1
208/230
3.1/2.8
Cutterhead
Baldor
15-147
5
208/230
12.9/11.7
Elevator
Dayton
15-154
1/3
208/230
1.7/1.7
Single Phase Motor Specifications Application
Motor
Part Number
HP
Volts
Amps
Powerfeed
Dayton
15-360
1/15
DC Volts
.75
ButtRouter Motor
Dewalt
15-174
1-1/2
115
11
Faceplate Router
Dewalt
15-174
1-1/2
115
11
Machine Cycle Rate
30 Doors/Hour
Shipping Weight
Approx. 2600 Lbs
Minimum Floor Space Requirement
Width - 7’-5” Length - 26’-4” Height - 8’-9”
13
SPECIFICATIONS
Machine Capabilities Door Width
1’-0” - 4’-0”
Door Height
Up to 9’-0”
Door Thickness
1-3/8” - 2-1/4”
Jamb Width
2-1/2” to 10-1/2”
Jamb Length
Up to 9’-0”
Jamb Thickness
1/2” - 1-5/8”
Stop Thickness
1/2” Maximum
Butt Spacing
Variable: 6-1/2” Minimum from top of Door
Butt Radius
1/4” & 5/8”
Butt Size
3-1/2”, 4”, 4-1/2” & 5”
Lock Backsets
2-3/8” to 5”
Faceplate Routing
Up to 1-1/4” x 2-3/4”
14
WARRANTY
PARTS REPLACEMENT POLICY The following will explain Norfield Industries’ policy for handling warranty claims. Our “Limited Warranty” is stated below for your reference. Our warranty covers the replacement of defective parts: however, the labor to replace the parts on the machine is not included. Upon notification of a warranty claim, Norfield will either refer the customer to a regional repair facility or replacement parts will be shipped from the factory. Parts shipped from the factory will be invoiced to the customer’s account until the warranty claim is verified. To obtain verification, the defective parts must be returned to Norfield within thirty (30) days from the date of the claim for inspection. Before returning the defective parts, please contact Norfield to obtain a “Return Material Authorization Number”. All parts manufactured by Norfield and found to be defective will be given appropriate credit. All parts not manufactured by Norfield are covered by their respective manufacturer’s warranty and will be sent to the original manufacturer for credit. When, and if, credit is issued to Norfield, we will in turn issue credit to your account.
LIMITED WARRANTY Norfield warrants any and all such parts manufactured by them against defects in material or workmanship for a period of one year from the date of purchase. Norfield’s liability under this warranty shall be limited to replacing free of charge, F. O. B. Chico, California, any parts proved to be defective within the period of the warranty. Norfield will not be responsible for transportation charges or consequential damages. Norfield will not in any case or under any circumstances be liable or responsible for any injuries to persons or property suffered as a result of the use or operation of the machine, or losses or costs resulting from any period of non-operation for any reason. Parts which are claimed to be defective, but show tangible evidence of abuse or negligence will not be replaced on a no-charge basis. Norfield reserves the right, at its own discretion without notice and without making similar changes in machinery previously manufactured, to make changes in material, design, finish and/or specifications. Any changes, alterations or installation of additional equipment to this machine without first obtaining written consent from Norfield may void this warranty. Determination of the effect of any alteration on this warranty is left to the discretion of Norfield. Norfield makes no written or implied warranty with respect to electrical equipment, including motors or other purchased components used in the manufacture of the machine. All such parts are covered by their respective manufacturer’s warranty. We do endeavor, at all times, to purchase only those components manufactured by responsible manufacturers which we have found to be reputable in their handling of warranties. Norfield expressly disclaims any warranty, expressed or implied, other than those which are expressly made in this limited warranty.
15
WARRANTY
CONTACT & ORDER INFORMATION Norfield Industries is the name that represents Quality, Reliability, Support, innovation and True Customer Service. We are dedicated to providing world class customer care. Norfield has been providing quality care in the pre-hanging door industry for over 40 years and has earned a reputation for setting the standard for innovation, reliability, full technical support, machine parts and a full line of industrial woodworking tools and accessories. Our team of Customer Care Representatives is available to support you. If you need to contact the Norfield Service department, please have the following information available: • Serial Number of the machine. • Model of the Machine. • Date of purchase or date that the machine was installed. • Voltage of the machine. • A description of the problem and in what part of the machine the problem is occurring. For warranty issues and service questions contact the Norfield Service Department at (800) 824-6242. To order replacement components and consumables, such as drill and router bits, saw blades and other accessories, contact a Norfield Tools and Supply Customer Care Representative at (800) 824-6242.
16
ASSEMBLY SCHEMATICS
PARTS AND ASSEMBLY SCHEMATICS TABLE OF CONTENTS General Assembly (Front) General Assembly (Rear) Infeed Bed Assembly Infeed Wear Strip Assembly Sizer Assembly Sander Assembly Undercut Reference Assembly Powerfeed Assembly Latch Drill Assembly Lock Drill Assembly Faceplate Router Assembly Door Clamp Assembly Door Rollers and Roller Support Assembly Main Bar and Index Bar Assembly Jamb Clamp and Reference Assembly Width Index Assembly Width Index Motor and Gearbox Assembly T-Track Assembly Drill Guard Assembly Sizer / Powerfeed Guard Assembly Operator Control Panel Main Electrical Panel Auxiliary Electrical Panel Filter-Regulator-Lubricator Assembly Pneumatic Predrill and Screwdriver Infeed Rollers (Machine w/o Sizer & Sander Main Electrical Panel (Machine w/o Sizer & Sander) Auxiliary Electrical Panel (Machine w/o Sizer & Sander) Operator Control Panel (Machine w/o Sizer & Sander) Standard Butt Router (Front Section) Standard Butt Router (Center Section) Standard Butt Router (Rear Section) 3” Butt Router (Front Section) 3” Butt Router (Center Section) 3” Butt Router (Rear Section) Exterior Butt Router (Front Section) Exterior Butt Router (Center Section) Exterior Butt Router (Rear Section) Jamb Lifter Spacers (Exterior Butt Router)
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
17
18
INFEED BED ASSEMBLY
OPERATOR CONTROL PANEL
CUTTERHEAD POWERFEED SANDER
TRAM RAIL (6805-115)
DOOR CLAMP/DRILL CYCLE FOOT PEDALS
INDEX BAR & DOOR AND JAMB STOPS
BUTT ROUTER ASSEMBLY
GENERAL ASSEMBLY (FRONT)
MAIN BAR (6805-127)
UNDERCUT REFERENCE ASSEMBLY
JAMB CLAMP & REFERENCE ASSEMBLY
FACEPLATE ROUTER ASSEMBLY
LOCK DRILL LATCH DRILL DOOR CLAMPS
1'-0" DOOR SUPPORTS
DOOR ROLLERS
HARDWARE TRAY (6807-113)
ASSEMBLY SCHEMATICS
FILTER-REGULATOR-LUBRICATOR
TRAM RAIL
FACEPLATE ROUTER ASSEMBLY
VACUUM HOSE (13-668)
LOCK DRILL ASSEMBLY
GENERAL ASSEMBLY (REAR)
AXILIARY ELECTRICAL PANEL
LIFTING BRACKET
BELT GUARD (6807-028)
MAIN ELECTRICAL PANEL
UNDERCUT REFERENCE ASSEMBLY
WIDTH INDEX MOTOR
T-TRACK ASSEMBLY
ASSEMBLY SCHEMATICS
19
ASSEMBLY SCHEMATICS
20
ASSEMBLY SCHEMATICS
21
ASSEMBLY SCHEMATICS
22
22
21
20 9
14
2 13
6
SANDER ASSEMBLY
10
15
1
19
7
11
16
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
12
4
8
PART NUMBER 0040-001 0040-008 12-001 12-044 12-047 12-096 12-114 12-429 13-220 13-223 13-381 15-0176 6803-002 6803-003 6803-009 6803-012 9072-100 9072-187 9514-1550 ***** ***** *****
5
17
18
3
DESCRIPTION Slide Shaft Spacer Gates AA-51 Belt Dodge BK28X x 3/4" Pulley Dodge BK27X x 7/8" Pulley Browning VPLE112 Bearing Bunting EF101212 Bushing Fafnir 010-10874 Pulley Merit K-061 1" Sanding Wheel Merit RB-68 Reducer Bushing Reid STT-14T Knob Grainger 1HP Motor 3KW91 Long Shaft Short Shaft Sander Bearing Plate Idler Pulley Mount Square Key Square Key Sander Adjusting Rod 5/8" FLAT WASHER 5/8-11 Hex Nut LH 5/8-11 Hex Jamb Nut
QTY 2 2 1 2 1 4 1 1 2 4 1 1 1 1 1 1 2 1 1 4 1 1
ASSEMBLY SCHEMATICS
23
ASSEMBLY SCHEMATICS
24
ASSEMBLY SCHEMATICS
25
26
3
12
5
4
2
1
16
15
13
6
LATCH DRILL ASSEMBLY
14
12
NOTE: ITEM #5 INCLUDES ITEMS #2, #3, AND #4 11
19
7
17
18
9
8
10
10-1299 13-811 13-812 10-1262 6800-043 6800-041 6802-117 6802-032 9072-050 6802-043 10-1292 10-1231 10-1288 10-1230 6802-116 13-1251 13-1255 6802-001
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART NUMBER 6800-042
2
1
ITEM
DESCRIPTION
LEUCO 1730820 1" INSERT BIT W/ INSERT NOR1730821 CARBIDE INSERT Latch Drill Chuck
Switch Bracket Latch Mounting Bracket
Reed Switch
Latch Drill Vacuum Shroud Flow Control Clamp
Modified Latch Drill Motor Key
Washer BIMBA T-316-EB2MNP Bottom Plate Bracket Latch Mounting Bracket
Bumper
Bimba LT-316-DM
Top Plate
1 1 1
3 1
3
1 2 3
1 1
2 1 1 2 1
2
1
1
QTY
ASSEMBLY SCHEMATICS
37
26
A
4
16
1
14
19
13
29
18
17
36
11
29
23
35
28
35
27
32
5
12
24
10
22
8
3 2
7
15
6
21
9
33
34
LOCK DRILL ASSEMBLY
20
25
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
40
39
PART NUMBER 0011-005 0011-006 0011-007 0012-002 0013-100 10-1228 10-1230 10-1231 10-1267 10-1288 3/8-24X1/4 6028-006 6801-001 6801-002 6801-003 6801-004 6801-007 6801-008 6801-010 6801-021 6801-028 6801-115 9073-125 9511-100 BHCS-0.375-16X0.75 FHCS-0.25-20X0.50 FW 0.375 FW 0.75 HH-0.375-16X1.25 HH5-0.313-18X1.25 HJN5-0.3125-18 HN-0.375-16 SHCS 0.3125-18x1.25 SHCS-0.375-16X0.75 SLW-0.375 SSFP-0.375-24X0.375 13-612 NOR7764 NOR12262 NOR16051 NOR164 NOR 168 NOR 161
38
DETAIL A SCALE 1 : 2
DESCRIPTION QTY. 2 Backset Shaft 2 Slide Shaft 1 Support Shaft Chip Deflector Plate 1 1 Lock Drill Casting 1 Bimba M-314-DXPBW Cylinder 3 Switch Bracket Clamp 3 2 Flow Control 3 Reed Switch 2 3/8-24 x 1/4" Set Screw Lock Drill Alignment Insert 1 1 Lock Drill Mount 1 Lock Drill Mount 1 Horizontal Support Bar 1 Backset Casting 1 Lock Drill Mount 1 Lock Drill Chuck 1 Backset/Undercut Pointer 1 Modified Lock Drill Motor 1 Back Plate BACKSET BRACKET 1 1 Square Key 1 3/8-16 x 1" Redithread Stud 3/8-16 x 3/4" BHCS 3 1/4-20 x 1/2" FHCS 4 7 3/8" FLAT WASHER 1 3/4" FLAT WASHER 3/8-16 x 1-1/4" HHCS 11 5/16-18 x 1-1/4" HHCS 1 5/16-18 HEX JAMB NUT 1 4 3/8-16 HEX NUT 5/16-18 x 1-1/4" SHCS 2 SHCS, 3/8-16 x 3/4" 2 3/8" LOCK WASHER 8 3/8-24 Flat Point Set Screw 2 1 2-1/8" Insert Lock Drill Bit 2 Raker Knive 2 Scoring Spur 1 Center Drill 4 Raker Knive Insert Screw 2 Scoring Spur Set Screw 1 Center Point Set Screw
41
43
42
ASSEMBLY SCHEMATICS
27
28
23
34
31
21
8
22
28
17
20
19
18
9
15
30
33
3
2
32
10
27
1
16 26
4
12
5
6
11
7
29
14
13
24
25
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
DESCRIPTION QTY. MINIATURE REGULATOR 2 MOUNTING BRACKET 2 Guage 1 Pneumadyne SV11-125-44 Valve 1 Bimba 314-DBW Cyl. 1 Flow Control 2 Bimba EF-3215 Cyl. 1 Cylinder Mount 1 Omron D4C-1620 Limit Switch 1 ITW 59-111 Switch 1 Browning VPLE112 Bearing 2 Bearing Shaft 1 Pacific Bearing FLA10 2 1-1/8 X 15/16 X 3/32 "O"-Ring 4 Porter Cable 42237 Lock Nut 1 Porter Cable 42024 Guide 1 DEWALT ROUTER CORD 1 ROUTER BIT 1 Bosch 82818 Router Bit Shank 1 DEWALT ROUTER MOTOR 1 Indexing Cone 1 CYLINDER MOUNT 1 TTEMPLATE HOLDER 3.5째 1 Hinge Plate 1 Bearing Block 1 3/4" Shaft 1 FPR Knob 1 Eccentric Lever 1 Bearing & Cyl. Mount 1 FPR Router Casting Base 1 FPR Mounting Bracket 1 FPR vacuum Collector 1 Control Weldment 1 Redithread, 3/8-16 x 3-1/8" 2
FACEPLATE ROUTER & STOP ASSEMBLY
PART NUMBER 10-1235 10-1238 10-1242 10-1251 10-1254 10-1267 10-1290 6801-030 11-543 11-856 12-096 12-553 12-721 12-722 13-029 13-030 13-1022 13-567 13-568 15-174 6801-006 6801-112 6802-023 6802-026 6802-027 6802-028 6802-029 6802-036 6802-037 6802-040 6802-108 6802-111 6802-114 9511-312
ASSEMBLY SCHEMATICS
ASSEMBLY SCHEMATICS
29
ASSEMBLY SCHEMATICS
30
ASSEMBLY SCHEMATICS
31
ASSEMBLY SCHEMATICS
32
ASSEMBLY SCHEMATICS
33
ASSEMBLY SCHEMATICS
34
ASSEMBLY SCHEMATICS
35
ASSEMBLY SCHEMATICS
36
6
10
13
SIZER/POWERFEED GUARD ASSEMBLY
9
14
7
3
1
USE FUSE 11-1448 (250MA)
PART NUMBER 11-1782 11-1951 11-220 11-746 13-1009 13-584 25-SMG V2_0 6807-011 6807-102 6807-110 6807-128 6808-022 6809-093 6810-009
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
11
5
4
2
8
DESCRIPTION
Spacer
Clamp Mount Sizer Guard Control Panel Sizer Guard Wear Strip
1
1 1 1 1
2 1 1 1 2 1 1 1 1
QTY
20-034
LITTLEFUSE 3455HS2LNP, FUSEHOLDER Dart 15DV1A-104 DC Speed Control DIN RAIL CUT TO 9" Mallory SC628N Buzzer Pull Handle, 1/4-20, 1.75"x10" Destaco #331 Clamp PROGRAMMED PLC Lexan Window Cover Hinge
12
1
USE FUSE 11-1425 (5A)
ASSEMBLY SCHEMATICS
37
ASSEMBLY SCHEMATICS
38
ASSEMBLY SCHEMATICS
39
ASSEMBLY SCHEMATICS
40
REPLACEMENT ELEMENT - COALESCING FILTER: 10-1297 - WATTS EKF71
REPLACEMENT ELEMENT STANDARD FILTER: 10-1296 - WATTS EK55J
ASSEMBLY SCHEMATICS
41
42
5
3
PREDRILL ASSEMBLY
8
4
1
7
6
2
10-1289 10-1417 10-504 10-703 13-039 13-044 13-047 13-079
PART NUMBER
DESCRIPTION Hubbell BK-05 Tool Balancer Sioux SSD10S25AC Screwdriver Sioux SDR10S26N3 Drill FLEX HOSE ASSEMBLY #9 Self Centering Bit #490 Bit Holder Apex 440-2 Screwdriver Bit Tool Hangar
SCREWDRIVER ASSEMBLY
ITEM NO. 1 2 3 4 5 6 7 8 2 1 1 2 1 1 1 2
QTY.
ASSEMBLY SCHEMATICS
5
2
1
4
INFEED ROLLERS (Machine w/o Sizer & Sander)
3
1 2 3 4 5
ITEM NO.
PART NUMBER 6807-054 0037-009 0037-008 6807-035 0058-005
DESCRIPTION ROLLER SPACER ROLLER ROLLER SHAFT ROLLER SUPPORT ROLLER FLANGE 2 2 2 2 2
QTY.
ASSEMBLY SCHEMATICS
43
11
1
2
10
3
44 9
8
PART NUMBER 11-1520 11-1426 11-990 11-935 11-865 11-864 11-1865 11-1864 11-887 11-402 11-960
6
DESCRIPTION Fuse, 3 Amp FUSE HOLDER AB 100-C30L10 Contactor Disconnect Switch EXTENSION MODULE DISCONNECT ACTUATOR BREAKER 30AMP BREAKER 30AMP TERMINAL BLOCK Ground Bar Terminal Anchor
MAIN ELECTRICAL PANEL (Machine w/o Sizer & Sander)
7
5
4
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 QTY. 2 2 1 1 2 1 1 1 2 1 4
ASSEMBLY SCHEMATICS
1
2
3
5
6
20
7
8
18
9
17
10
10
AUXILIARY ELECTRICAL PANEL (Machines w/o Sizer & Sander)
4
10
11
12
16
13
ITEM NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
14
PART NUMBER 10-1278 11-300 6810-062 11-960 11-877 11-888 11-1644 11-887 11-790 11-791 11-991 11-992 11-1701 25-015 11-1813 11-1643 11-649 10-1288 11-1438
16
DESCRIPTION MAC Valve AB 700-SH25GA12 Relay PANEL AB 1492-EA35 Terminal Anchor TERMINAL BLOCK, 3 CT BARRIER, 3 CT Terminal Block Barrier TERMINAL BLOCK AB 1492-SP1D200 20A Breaker AB 1492-SP1C100 10A Breaker AB 100-C12D10 Contactor AB 100-C09D10 CONTACTOR AB 100-C16L10 Contactor AC Tech PV324 Drive AB 193-ED1DB Overload Terminal Block ITE GB14 Ground Bar Reed Switch Cycle Counter
15
QTY. 5 1 1 2 13 1 1 3 3 1 1 1 1 1 2 5 1 6 1
ASSEMBLY SCHEMATICS
45
46
14
15
13
12
16
8
10
8
10
10
11
10
1
12
10
2 3
3 4
9
5
10
6
8
9
8
8
7
7
9
9
9 8
PART NUMBER 11-1782 11-1448 11-1694 11-1558 11-1693 11-1699 11-1575 11-1567 11-1560 11-1566 11-1649 11-1651 11-1655 25-SMG V2_0 6808-022 DESCRIPTION LITTLEFUSE 3455HS2LNP, FUSEHOLDER Fuse,Bussman GMA-250MA AB 800 SERIES SWITCH SWITCH, EMERGENCY STOP AB 800FP-KM23 Key Switch SWITCH, START-STOP AB 800FP-SM32 Switch LATCH CONTACT BLOCK, NC CONTACT BLOCK, NO Amphenol 97-28-9S Female Socket Amphenol 97-3102A-28 7 Socket Amphenol 97-28-15S Female Socket PROGRAMMED PLC Control Panel
OPERATOR CONTROL PANEL (Machine w/o Sizer)
8
9
10
9
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16
QTY. 1 1 2 1 1 1 2 7 7 7 1 2 1 1 1
ASSEMBLY SCHEMATICS
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER
6809-010 6809-007 10-262 19-021 0039-005 6809-052 6809-051 6809-005 6809-025 6809-012 6809-023 0003-002 6809-024 6809-032 6809-006 6809-008 6809-028 6809-029 10-681 10-620 19-016 19-017 6809-009 19-012 10-219
DESCRIPTION
25 24
1
23
Handle Bracket Butt Router Face Plate PNEUMATIC VALVE 1/8" NPT Label, Warning Guard Removed Chip Shield Clamp Pad Spring Steel Wearstrip Slide Rod Reference Bar Spacer Reference Bar Chip Breaker Flat Jamb Locator Clamp Bar Spacer Offset Clamp Bar Index Dog Clamp Plate Clamp Pivot Plate Pivot Retainer Clippard TV-4MP Air Valve BIMBA F0-171.5 CYLINDER Label, Notice Pull Router Label, Warning Router Starts Butt Router Handle Label, Warning, Ear & Eye Humphrey 31P Valve
22
2
4
2 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
21
QTY.
3
5
6
9
19
18
17
16
15
14
11
10
13
STANDARD BUTT ROUTER ASSEMBLY (FRONT SECTION)
20
7
8
12
ASSEMBLY SCHEMATICS
47
48
8
19
2
4
7
21
32
33
13
11
3
34
24
10
30
12
20
23
61
22
6
6809-027 6809-074 6809-075 6809-076 6809-116
33 34 61
DESCRIPTION
Quick Change Flat Jamb Stop
Base Plate
Router Casting
Modified 2" Ferrule BR Vac Casting For DW616
Handle Bracket
SLIDE CASTING Stop Support
Yoke Casting
Main Bearing Block
DEWALT ROUTER MOTOR Spool Carrier
2" VACUUM HOSE X 15'
DEWALT ROUTER CORD
Handle
Butt Router Turret
Nylatron Spool Bushing
Slide Rod Stop Tab
Turret Stop Catch
1/2 Nylatron Spool Bushing
1
1
1
1 1
1
1 2
1
1
1 1
1
1
2
1
2
2 6
1
1
QTY.
BUTT ROUTER ASSEMBLY (CENTER SECTION)
6807-126
30 32
15-174 6033-001
13 19
24
13-1256
12
6053-100 6055-003
13-1022
11
22 23
13-1021
10
6033-100
0007-101
8
6053-001
0006-004
7
21
0002-006 0005-002
4 6
20
0002-003
3
ITEM PART NO. NUMBER 2 0001-004
ASSEMBLY SCHEMATICS
6
5
4
3
2
1
7
22
8
21
9
10
STANDARD BUTT ROUTER ASSEMBLY (REAR SECTION)
23
20
11
12
13
14
19
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
17
14
17
DESCRIPTION Stop Catch Cover Durakool G10Z-3 Switch Durakool P2008 Clip Outlet Box Mounting Bracket Pivot Bar Pivot Lolck Pin Pivot Bearing Assembly Pivot Block Lock Plate Reid WP 510 Knob Bearing Mount Block Round Spacer Tram R oller Spacer Tram Roller Nachi R6-2RS Bearing Bearing Mounting Block, (Top) Felt Wheel Carriage Bimba 020.5-R Cylinder Pivot Block Adjuster Cylinder Mount
16
PART NUMBER 6809-103 11-034 11-009 11-010 6809-040 6800-044 6809-108 6809-055 6809-106 6809-046 6809-038 13-597 6809-048 9011-038 6809-045 6809-049 12-017 6809-047 0039-002 6809-039 10-582 6809-013 6809-062
15
18
QTY. 1 1 1 1 1 1 1 1 2 2 2 2 1 3 3 3 6 2 2 1 1 4 1
ASSEMBLY SCHEMATICS
49
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER 6809-010 6809-007 10-262 19-021 0039-005 6809-052 6809-051 6809-005 6809-025 0003-002 6809-008 6809-028 6809-029 10-681 10-620 19-016 19-017 6809-009 6806-028 19-012 10-219 6805-095 6805-096 6806-029 6806-030
50 21 20
1
18
DESCRIPTION Handle Bracket Butt Router Face Plate PNEUMATIC VALVE 1/8" NPT Label, Warning Guard Removed Chip Shield Clamp Pad Spring Steel Wearstrip Slide Rod Reference Bar Spacer Flat Jamb Locator Clamp Plate Clamp Pivot Plate Pivot Retainer Clippard TV-4MP Air Valve BIMBA F0-171.5 CYLINDER Label, Notice Pull Router Label, Warning Router Starts Butt Router Handle CLAMP BAR SPACER Label, Warning, Ear & Eye Humphrey 31P Valve REFERENCE BAR (3/4 DOOR TO JAMB) OFFSET CLAMP BAR (3/4 DOOR TO JAMB) INDEX CLEVIS CHIP BREAKER (3" HINGE)
17
2
16
4
QTY. 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1
3
5
7
15
9
14
13
12
11
3" BUTT ROUTER ASSEMBLY (FRONT SECTION)
6
8
24
23
25
22
19
6902-707
10
ASSEMBLY SCHEMATICS
51
32
21
38
36
33
19
8
7
27
29
37
6
15
30
10
28
20
17
5
18
34
DESCRIPTION
13-1022 13-1021 0007-101 0006-004 0005-002 0002-006 0002-003 0001-004
29 30 32 33 34 36 37 38
1/2 Nylatron Spool Bushing
Slide Rod Turret Stop Catch
Stop Tab
Butt Router Turret Nylatron Spool Bushing
Handle
DEWALT ROUTER CORD
2" Dia Vacuum Hose x 12'
DEWALT ROUTER MOTOR
Spool Carrier
Main Bearing Block
SLIDE CASTING Yoke Casting
Handle Bracket Stop Support
1
2 1
6
1 2
2
1
1
1
1
1
1 1
1 2
1
1
1 1
1
QTY.
3" BUTT ROUTER ASSEMBLY (CENTER SECTION)
15-174
6033-001
21 13-678
6033-100
20
28
6053-100 6053-001
18 19
27
6807-126 6055-003
15 17
Modified 2" Ferrule
BR Vac Casting For DW616
6809-074 6809-027
8
Base Plate Router Casting
Quick Change Flat Jamb Stop
6809-076 6809-075
10
6 7
ITEM PART NO. NUMBER 5 6809-116
ASSEMBLY SCHEMATICS
52
6
5
4
3
2
1
7
22
8
21
9
3" BUTT ROUTER ASSEMBLY (REAR SECTION)
23
10
20
11
12
13
14
19
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
17
14
17
DESCRIPTION Stop Catch Cover Durakool G10Z-3 Switch Durakool P2008 Clip Outlet Box Mounting Bracket Pivot Bar Pivot Lolck Pin Pivot Bearing Assembly Pivot Block Lock Plate Reid WP 510 Knob Bearing Mount Block Round Spacer Tram R oller Spacer Tram Roller Nachi R6-2RS Bearing Bearing Mounting Block, (Top) Felt Wheel Carriage Bimba 020.5-R Cylinder Pivot Block Adjuster Cylinder Mount
16
PART NUMBER 6809-103 11-034 11-009 11-010 6809-040 6800-044 6809-108 6809-055 6809-106 6809-046 6809-038 13-597 6809-048 9011-038 6809-045 6809-049 12-017 6809-047 0039-002 6809-039 10-582 6809-013 6809-062
15
18
QTY. 1 1 1 1 1 1 1 1 2 2 2 2 1 3 3 3 6 2 2 1 1 4 1
ASSEMBLY SCHEMATICS
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER
6809-010 6809-007 10-262 19-021 0039-005 6809-052 6809-051 6809-005 6809-025 6809-012 6809-023 0003-002 6809-024 6809-032 6809-008 6809-028 6809-029 10-681 10-620 19-016 19-017 6809-009 19-012 10-219 6805-090
DESCRIPTION
24 23
1
22
Handle Bracket Butt Router Face Plate PNEUMATIC VALVE 1/8" NPT Label, Warning Guard Removed Chip Shield Clamp Pad Spring Steel Wearstrip Slide Rod Reference Bar Spacer Reference Bar Chip Breaker Flat Jamb Locator Clamp Bar Spacer Offset Clamp Bar Clamp Plate Clamp Pivot Plate Pivot Retainer Clippard TV-4MP Air Valve BIMBA F0-171.5 CYLINDER Label, Notice Pull Router Label, Warning Router Starts Butt Router Handle Label, Warning, Ear & Eye Humphrey 31P Valve INDEX DOG, EXTERIOR BR
21
2
4
2 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
20
QTY.
3
5
6
7
19
8
18
17
16
15
25
14
11
10
EXTERIOR BUTT ROUTER ASSEMBLY (FRONT SECTION)
9
13
12
ASSEMBLY SCHEMATICS
53
54
32
21
38
36
33
19
8
7
27
29
37
6
15
30
10
28
20
17
5
18
34
DESCRIPTION
13-1021 0007-101 0006-004 0005-002 0002-006 0002-003 0001-004
32 33 34 36 37 38
1/2 Nylatron Spool Bushing
Slide Rod Turret Stop Catch
Stop Tab
Butt Router Turret Nylatron Spool Bushing
Handle
DEWALT ROUTER CORD
2" Dia Vacuum Hose x 12'
DEWALT ROUTER MOTOR
Spool Carrier
Main Bearing Block
SLIDE CASTING Yoke Casting
Handle Bracket Stop Support
EXTERIOR BUTT ROUTER ASSEMBLY (CENTER SECTION)
13-1022
30
6033-001
21
29
6033-100
20 15-174
6053-100 6053-001
18 19
13-678
6807-126 6055-003
15 17
28
6809-027
27
BR Vac Casting For DW616
6809-074
8 10
Modified 2" Ferrule
Base Plate Router Casting
Quick Change Flat Jamb Stop
6809-076 6809-075
6 7
ITEM PART NO. NUMBER 5 6809-116
1
2 1
6
1 2
2
1
1
1
1
1
1 1
1 2
1
1
1 1
1
QTY.
ASSEMBLY SCHEMATICS
8
12
4
3
5
19
21
10
EXTERIOR BUTT ROUTER ASSEMBLY (REAR SECTION)
18
17
2
20
11
9
23
15
7
1
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
22
13
0039-002 10-582 11-009 11-010 11-034 12-017 13-597 6800-044 6805-089 6809-013 6809-021 6809-040 6809-045 6809-047 6809-048 6809-049 6809-055 6809-062 6809-103 6809-106 6809-108 9011-038 6805-097
PART NUMBER
14
DESCRIPTION
6
Felt Wheel Bimba 020.5-R Cylinder Durakool G10Z-3 Switch Durakool P2008 Clip Cover Nachi R6-2RS Bearing Reid WP 510 Knob Mounting Bracket CARRIAGE PLATE, EXTERIOR BR Pivot Block Adjuster BR PIVOT BLOCK Outlet Box Tram R oller Spacer Bearing Mounting Block, (Top) Bearing Mount Block Tram Roller Pivot Lolck Pin Cylinder Mount Stop Catch Pivot Bearing Assembly Pivot Bar Round Spacer LOCK PLATE, EXTERIOR BR
16
6
22
2 1 1 1 1 6 4 1 1 4 2 1 3 2 1 3 1 1 1 2 1 3 2
QTY.
ASSEMBLY SCHEMATICS
55
56 EXTERIOR BUTT ROUTER ASSEMBLY
JAMB LIFTER SPACERS
2 1
2
6800-722
JAMB LIFT SPACER
ITEM PART NUMBER DESCRIPTION NO. 1 6805-080 Jamb T Bar
6
1
QTY
ASSEMBLY SCHEMATICS
ASSEMBLY SCHEMATICS
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57