560 SIZER-BEVELER PARTS MANUAL
EямАective S/N: DS-7463 Release: 2
Document Number: 17-335
First Release: November 2007 Second Release: May 2008
2
Norfield Industries P.O. Box 459 Chico, Ca. 95927 Technical Support: (530) 891-4214 - Parts: (800) 824-6242 Serial No: _____________________ Date Sold: _____________________
Norfield Industries is the name that represents Quality, Reliability, Support, Innovation and True Customer Service. We have been dedicated to providing quality products and excellent customer service for more than 40 years. Norfield Industries has earned a reputation in the pre hanging industry for setting standards for reliable machinery, full technical support, machine parts, full line industrial woodworking tools and supplies and a team of customer care representatives to support you! Our factory-trained technical personnel are ready to assist you on the telephone or in your shop.
3
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4
TABLE OF CONTENTS Safety Lockout Procedures Specifications Parts & Assembly Schematics Warranty & Parts Replacement Policy Contact & Order Information
6 9 11 13 32 33
5
SAFETY
SAFETY Safety considerations are an important element of machine installation and operation. Actively maintaining a safety mindset about yourself and others while working around or on the equipment is of primary importance. Operators and maintenance personnel should refer to the safety information on the following pages to familiarize themselves with warning labels and practices providing for safe operation and servicing of this machine. Danger indicates an imminently hazardous situation, which if not avoided WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Caution, without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided MAY result in property damage but not personal injury.
Notice indicates important information that if not followed may CAUSE damage to the equipment. Mandatory Action conveys an action step that should be taken to avoid the hazard.
6
SAFETY
Do not operate this machine unless all guards are in place and working correctly. If any guards or hazard labels are missing or damaged call Norfield’s Service Department immediately and request a replacement at (800) 824-6242. Read and understand the operator’s manual before using this machine. Failure to follow proper operating instructions could result in death or serious injury.
This machine, when in operation, produces wood chips and dust. The operator and all persons in the work area MUST wear approved eye protection with permanently attached, rigid plastic side shields. These safety glasses must conform to ANSI Z87.1 standards and will have “Z87” printed on the lens. This machine, when in operation, produces a noise level greater than 85dB. The operator and all persons in the work area MUST wear approved hearing protection. OSHA has determined that a noise level in excess of 85dB average in 8 hours can cause permanent hearing damage. We recommend that hearing protection be worn even if the decibel level is below 85dB. Certain types of wood dust can cause allergic reactions. Sawdust has been determined to be a Group A carcinogen by the International Agency for Research on Cancer (IARC). A dust collection system or an approved personal dusk mask MUST be used when operating this equipment.
This machine has moving parts that loose clothing and long hair can become entangled in. Take care not to become caught between the work material and the feed mechanisms or any other moving components.
Before beginning any service repairs, general maintenance, or adjustments you MUST follow proper Lockout Tag-Out procedures. OSHA regulation 1910.147 establishes a minimal lockout tag-out procedure to assist employers in the development of their own procedures.
Only trained personnel that have read and understand the operator’s manual and all the safety precautions may operate this machine.
7
SAFETY
Inspect the machine at the beginning and end of each shift for damaged or cracked components such as, but not limited to, saw blades, router bits, drill bits, and boring bits.
Never leave this machine unattended while it is in operation. Make sure that all electrical and air is in the off position when the machine is not in use or is unattended and that any cutting blades have come to a complete stop.
Do not attempt to clean material from this machine until all the cutting blades have come to a complete stop. Even when the machine has been turned to the “off ” position it may take up to several minutes for the blades to coastdown to a complete stop.
Woodworking machinery is inherently dangerous, common sense and good safety practices are your best defense against injury.
If you have any questions regarding the correct operation of the machine and safety procedures in this manual call the Norfield Industries Service Department at (800)-824-6242
8
LOCKOUT PROCEDURES
LOCKOUT PROCEDURES The following is an example of the minimum requirements for a lockout/tagout procedure. Norfield strongly recommends that your company establish its own written procedure. OSHA Regulation 1910.147 establishes a minimal lockout/tagout procedure to assist employers in the development of their own Lockout Procedures
All employees will comply with these procedures. All equipment and/or circuits will be locked out to protect against accidental or inadvertent operation when such operation of the equipment and/or circuits could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device bearing a lock. Lockout Responsibility The primary responsibility for the proper lockout of equipment and /or circuits on a maintenance or repair project belongs to the project Supervisor and/or Foreman. However, this does not alleviate any sub-contracted maintenance or repair personnel from insuring that proper lockout/tagout procedures are followed at all times. The Supervisor and/or Foreman will insure that each employee is properly instructed in the safety significance of lockout procedures. Preparation for Lock-Out of Circuits and Equipment In the following steps, when more than one individual is involved with the project and required to lock out the equipment and/or circuits, each employee will place their own personal lock on the energy isolating devices. A lock for each individual involved is the preferred method for locking out energy sources. If this not feasible, the designated individual to the work crew (e.g. the project Supervisor or Foreman) with complete knowledge of who is on the crew may be designated by the work crew as the individual responsible for carrying out all steps of the lockout procedure. That individual will inform the work crew when it is safe to work on the equipment and/or circuits. Additionally, the designated individual will not remove a crew lock until it has been verified that ALL individuals are clear. 1. Notify all aected employees and customers that a lockout is required and the reason for it. 2. If the equipment is in operation, after obtaining approval, shut it down by the normal stopping procedures.
9
LOCKOUT PROCEDURES
3. Operate the switch, valve or other energy isolating devices so that all energy sources (electrical, mechanical, pneumatic, hydraulic, etc.) are disconnected or isolated from the equipment and/or circuits. Stored energy, such as that in capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air/gas, steam or water pressure, etc., must also be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc. 4. All aected employees are then required to lockout the energy devices with their individual lock. 5. After insuring that no personnel are exposed and as a check on having disconnected the energy sources, operate the push button or other normal operation controls to make certain the equipment will not operate. In the event that electrical circuits have been locked out, insure that the circuits are de-energized by applying an appropriate voltage tester that itself has been tested on live circuits. Be sure to return all operating controls to the neutral position. The equipment and/or circuits are now locked out.
Restoring Equipment and/or Circuits to Service 1.
When the job is complete and the equipment or circuits are ready for testing or normal service, check the equipment and/or circuits to insure that no one is exposed.
2.
When the equipment and/or circuits are clear, remove all locks. The energy isolating devices may be operated to restore energy to the equipment and or circuits.
10
SPECIFICATIONS
SPECIFICATIONS Electrical Requirements AC Line Voltage
Phase
Hertz
Amperage
208 230 460
3
60
50
3
60
40
3
60
30
Motor Specifications Application
Motor
Part Number
HP
Volts
Amperage
Width Index
Dayton 2R970
15-306
1/4
208-230/460
1.5-1.4/.7
Powerfeed Cutterhead Sander
Dayton 1LPK8 M3616T Grainger 3KW91
15-360 15-148 15-176
1/15
90VDC
.84
7-1/2
208-230/460
18.5-17.4/8.7
1
208-230/460
3.6-3.3/1.65
Specifications Air Requirement
Machine Cycle Rate Shipping Weight Minimum Floor Space Req’d. (Width x Length x Height)
7.4 CFM @ 90 PSI
1/2” minimum air line when less than 20 feet from compressor OR 3/4” minimum air line when more than 20 feet from compressor.
n/a 1200 lbs. 7’-6” X 8’-0” X 5’-0”
Door Width
1-0” to 4’-0”
Door Height
6’-6” to 8’-0”
Door Thickness
1-3/8” to 2-1/4”
Raised Moulding Height
3/4” Max.
Moulding Distance to Door Edge
3-3/4” Min.
11
ASSEMBLY SCHEMATICS
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12
ASSEMBLY SCHEMATICS
ASSEMBLY SCHEMATICS TABLE OF CONTENTS General Assembly Main Frame / Width Index Slide Rods Width Index Drive Assembly Width Index Assembly Base Assembly - Stationary Side Base Assembly - Movable Side Powerfeed - Stationary Side Powerfeed - Movable Side Cutterhead Assembly Sander Assembly Vacuum Shut-Off Assembly Cover Assembly - Stationary Side Cover Assembly - Movable Side Cable Carrier Filter-Regulator-Shut-Off Main Electrical Enclosure Sub-Panel - Movable Side Vacuum Connection Components
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
13
14
FILTER-REGULATOR-SHUTOFF
WIDTH INDEX ASSEMBLY
SUB-PANEL
CABLE CARRIER
STATIONARY FRAME
STATIONARY POWERFEED
MOVABLE POWERFEED
GENERAL ASSEMBLY
ELECTRICAL ENCLOSURE
STATIONARY COVER
7450-000
CUTTERHEAD & SANDER
MOVABLE FRAME
MOVABLE COVER
ASSEMBLY SCHEMATICS
1
2
3
4
5
11
5056-002 7451-047 5561-004 7451-048 7451-049 7451-050 7450-094 7304-038 7450-089 7450-118 7450-127
DESCRIPTION
7450-700
ADJUSTING SCREW SHAFT MOUNT PLATE SLIDE ROD STAND OFF WIDTH INDEX SLIDE ROD WIDTH INDEX SLIDE ROD (OUTFEED) OUTFEED SHAFT SUPPORT SHAFT SUPPORT BASE GEAR RACK GEAR RACK SUPPORT PLATE MAIN FRAME WELDMENT IGUS SUPPORT WELDMENT
MAIN FRAME / WIDTH INDEX SLIDE ROD ASSEMBLY
10
9
8
7
6
1 2 3 4 5 6 7 8 9 10 11
ITEM PART NO. NUMBER 8 2 6 1 1 4 1 2 2 1 1
QTY.
ASSEMBLY SCHEMATICS
15
1
16 9
8
7
ITEM NO. 1 2 3 4 5 6 7 8 9
PART NUMBER 7450-156 7451-052 12-275 7451-051 8030-001 9073-125 12-210 7450-090 12-543
6
3
WIDTH INDEX DRIVE ASSEMBLY
2
5
DESCRIPTION BEARING MOUNT PLATE CAM FOLLOWER PLATE CAM FOLLOWER ADJUSTER PLATE SPUR GEAR SQUARE KEY Bearing, 2 Bolt Flanged, 1" IDLER SHAFT Thomson SPB24OPN Bearing
4
7450-708
QTY. 1 1 2 1 2 2 2 1 2
ASSEMBLY SCHEMATICS
1
2
38
3
36
6
35
31
33 34
32
9
10
30
29
WIDTH INDEX ASSEMBLY
37
4
5
7
8
11
12
28
13
27
14 15
26
16
25
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
17
18
15 14
21
24
23
22
17
7450-800
DESCRIPTION QTY. Amphenol Conn. ACS08E18-1s (023) 1 ENCODER SPACER 4 HELICAL ACR100-12-12 FLEX COUPLER 1 LINEAR BEARING ASSEMBLY 2 HOME TARGET 1 HOME SENSOR MOUNT 1 Prox Sensor, 8mm, Pico 1 CABLE, RIGHT ANGLE, 10mm 1 SPACER 2 Rod End 2 1/2-20 X 4-1/2 REDI THREAD 1 DRIVE CONNECTOR 1 REAR BEARING PLATE 1 TIMKEN 11590 ROLLER BEARING 2 TIMKEN 11520 BEARING CUP 2 BEARING HOUSING 1 SPACER 2 CR-9960 SEAL 2 BROWNING AK61-5/8 SHEAVE 1 WHITTET HIGGINS WH-02 LOCK WASHER 1 WHITTET HIGGINS N-02 NOCK NUT 1 BELT COVER 1 4L300 BELT 1 AK-17-5/8 SHEAVE 1 MOTOR PLATE 1 MOTOR ADJUSTMENT BRACE 2 80/20 4132 GUSSET BRACKET 2 DAYTON 2R970 MOTOR 1 REAR W.I. SUPPORT BRACKET 1 LEADSCREW NUT BLOCK 1 BSA BN5-1010 DRIVE NUT 1 MAIN EXTRUSION 2 LEADSCREW 1 SQUARE KEY 1 KIN RIT R10 2RS Bearing 1 FRONT BEARING PLATE 1 FRONT W.I. SUPPORT BRACKET 1 AB 845T-DZ62ECL ENCODER 1
18
20
PART NUMBER 11-1571 7450-088 12-594 7306-041 7304-012 7451-038 11-1546 11-1547 7305-083 12-084 9522-450 7451-007 7304-009 12-669 12-670 7304-099 7304-096 12-671 12-711 12-673 12-672 7451-036 12-570 12-657 7304-010 7201-063 13-495 15-306 7450-155 7304-004 12-649 7306-040 7451-053 9072-118 12-019 7450-087 7450-129 11-1675
17
19
ASSEMBLY SCHEMATICS
18
4
3
2
1
5
7
15
8
9
8
14
BASE ASSEMBLY - STATIONARY SIDE
6
16
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
13
PART NUMBER 7450-031 7450-032 13-970 7451-017 7450-114 7451-029 13-971 11-1217 11-1659 7450-152 7450-089 11-1673 7450-034 11-1807 7450-033 5545-002
11 12
10
QTY 1 1 3 1 1 4 1 3 1 1 1 1 1 2 6 2
7450-702
DESCRIPTION WEAR STRIP WEAR STRIP BAR FAIRLANE RR-502-60W C Wheel assy WEAR STRIP SPACER FRAME WELDMENT (FIXED) ROLLER MOUNT BLOCK FAIRLANE BR-502-60W ROLLER AB 889D-F4AC-10 CABLE AB 42EF-P2MNB-F4 Photo Eye DOOR GUIDE WELDMENT REFLECTOR BRACKET Banner, BRT-48X32A FIXED DOOR GUIDE AB 42CA-D1KNAJ-D4 Photo Eye FENCE SUPPORT PHOTO EYE MOUNT
ASSEMBLY SCHEMATICS
6
5
1
4
7
3
2
1
8
14
13
9
15
17
16
12
11
10
18
14
19
20
21
22
27
23
BASE ASSEMBLY - MOVABLE SIDE
28
26
24
25
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NUMBER 13-955 7450-046 7300-044 7450-116 7450-109 6400-049 7450-036 12-110 12-504 7450-039 10-562 7450-136 7300-033 12-084 7450-042 7450-043 10-925 10-918 9015-150 7450-111 7450-044 7451-039 10-886 7450-040 7450-030 7451-019 7450-031 7450-081
7450-703
QTY DESCRIPTION FAIRLANE RR-754-60W ROLLER 9 ROLLER SPACER 5 ROLLER MOUNT PLATE 2 FRAME WELDMENT (MOVABLE) 1 ROLLER ARM 4 ROLLER SPACER 4 PIVOT MOUNT BLOCK 4 Thrust Washer 4 Aurora CW-7 7/16 Rod End 6 OUTFEED CONNECTING ROD 1 SMC NAS2201F-N01-07S 4 ROLLER BELL CRANK 2 PIVOT BLOCK 3 Rod End 5 CONNECTING ROD 1 CONNECTING ROD 1 SMC, NCG-P050 Brkt 1 SMC NCDGBN50-0500 CYLINDER 1 SPACER 1 ROLLER BELL CRANK 1 BUSHING MOUNT 3 CYLINDER MOUNT BLOCK 2 SMC, NCMC150-0100 2 INFEED CONNECTING ROD 1 WEAR STRIP BAR 1 WEAR STRIP SPACER 1 WEAR STRIP 1 WIREWAY 1
ASSEMBLY SCHEMATICS
19
20
4
10
2
5
6
8
11
12
3
15
7
13
16
14 ITEM NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16
1
QTY 4 2 1 1 3 2 1 2 4 2 2 2 4 1 1
DESCRIPTION 1/4" TUBE X 1/4" NTP FLOW CONTROL SMC NCGTN50-0300 CYLINDER SMC NCGTN63-0200 CYLINDER SMC NCG-P063 BRACKET 1/2" FEMALE ROD END 10" POWERFEED WHEEL FAIRLANE RB-1540 BUMPER DAYTON 1LPK8 GEARMOTOR REAR CYLINDER MOUNT HINGE PLATE CYLINDER SHAFT MOUNT BRACKET BEARING BLOCK POWERFEED PIVOT BUSHING STOP PLATE STATIONARY POWERFEED MOUNT BRACKET
7450-805
POWERFEED ASSEMBLY (STATIONARY SIDE)
PART NUMBER 10-661 10-741 10-929 10-930 12-084 13-1178 13-721 15-360 6803-038 7450-013 7450-015 7450-016 7450-102 7450-103 7450-105
ASSEMBLY SCHEMATICS
6
5
4
3
2
1
12
5
4
11
10
7
8
9
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12
DESCRIPTION DAYTON 1LPK8 GEARMOTOR 10" POWERFEED WHEEL POWERFEED PIVOT BUSHING SMC NCGTN50-0300 CYLINDER REAR CYLINDER MOUNT PIVOT SHAFT 1/2" FEMALE ROD END MAIN MOUNT BRACKET CYLINDER MOUNT BRACKET HINGE PLATE HINGE PLATE CYLINDER SHAFT MOUNT BRACKET
2 2 4 2 4 1 2 1 1 1 1 1
QTY
7450-802
POWERFEED ASSEMBLY (MOVABLE SIDE)
PART NUMBER 15-360 13-1178 7450-102 10-741 6803-038 7450-010 12-084 7450-100 7450-011 7450-014 7450-013 7450-015
ASSEMBLY SCHEMATICS
21
22
9
8
7
6
5
4
3
2
1
18
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NUMBER 7451-033 7451-035 HJN5-0.75-10 13-465 0025-004 7450-003 12-665 12-398 15-135 15-148 12-525 12-442 12-244 0001-758 7450-005 7450-007 7450-006 7451-034
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
7450-804
DESCRIPTION BRUSH HOLDER BRUSH HEX JAM NUT,GRD5, 3/4-10 2-1/2" Cutterhead Complete Spacer 3-1/2 DEGREE FACEPLATE DODGE 120355 BUSHING DODGE 2/3V5.0 QD SHEAVE Dayton 3M280 Motor Base MOTOR,7.5HP, 3PH DODGE 120336 JA-3/4 QD BUSHING DODGE 2/3V3.0-QD SHEAVE GATES 3VX315 V-BELT RH CUTTERHEAD MANDREL VACUUM SHROUD (BOTTOM VACUUM HOSE ADAPTER VACUUM SHROUD (TOP) BRUSH HOLDER
CUTTERHEAD ASSEMBLY
10
11
12
13
14
15
16
17
ASSEMBLY SCHEMATICS
15
20
12
1
8
9
SANDER ASSEMBLY
5
6
17
13
21
14
3
16
19
2
7
6
22
11
18 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
4
PART NUMBER 0040-008 12-001 12-096 12-114 12-429 12-697 12-739 13-220 13-223 13-381 15-0176 6803-002 6803-003 6803-009 6803-012 7450-019 7450-023 7450-028 7450-029 7450-107 7450-108 9072-100
10 QTY. 2 1 4 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2
7450-803
DESCRIPTION Spacer GATES AA-51 V-BELT Browning VPLE112 Bearing Bunting EF101212 Bushing Fafnir 010-10874 Pulley PULLY, 3.45 X 3/4 BROWNING BK40-7/8 Merit K-061 1" Sanding Wheel Merit RB-68 Reducer Bushing Reid STT-14T Knob Grainger 1HP Motor 3KW91 Long Shaft Short Shaft Sander Bearing Plate IDLER PULLEY MOUNT SANDER SHAFT DEFLECTOR PLATE SANDER SHAFT SANDER ADJUSTING ROD BOTTOM VACUUM BOX TOP VACUUM BOX Square Key
ASSEMBLY SCHEMATICS
23
24
5
2
4
3
2
1 PART NUMBER 7451-087 SC-S-0.250 10-669 10-1170 7451-088 7451-091 7451-090
DESCRIPTION
7
1 3 2 1 1 1 1
QTY
7450-706
CYLINDER MOUNT PLATE 1/4" SOLID SHAFT COLLAR SMC, NAS2201F-N01-03S Flow Control SMC NCMC075-0400 CYLINDER SLIDER MOUNT BRACKET VACUUM GATE ADAPTER
VACUUM SHUT-OFF ASSEMBLY
6
ITEM NO. 1 2 3 4 5 6 7
ASSEMBLY SCHEMATICS
3
2
1
4 5 6
8
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
7
PART NUMBER 13-962 7450-125 7450-078 13-959 13-960 13-961 11-1217 11-1729 13-954 7450-076 7450-081 7451-031 7450-126
7450-704
1 1 2 1 2 2 1 1 1 2 1 1 1
STATIONARY FRAME
QTY
DESCRIPTION REID KHO-55 HANDLE HINGE WELDMENT SPRING END MOUNT REID GAS-141 SHOCK REID GAS-202 METAL END FITTING BALL STUD AB 889D-F4AC-10 CABLE AB 872C-N8NN12-D4 PROXIMITY SENSOR REID HH-364 LATCH COVER HINGE BASE HINGE PIN COVER STOP BRACKET COVER
COVER ASSEMBLY - STATIONARY SIDE
3
10
11
9
12
9
13
ASSEMBLY SCHEMATICS
25
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART NUMBER 13-954 7451-031 7450-123 7450-077 7450-076 11-1729 7451-096 11-1217 7450-078 7451-023 13-959 13-961 13-960 13-962 7450-124
7
1 1 1 1 2 1 1 1 2 1 1 2 2 1 1
6
QTY.
DESCRIPTION
REID HH-364 LATCH COVER STOP BRACKET HINGE WELDMENT PIVOT PIN COVER HINGE BASE AB 872C-N8NN12-D4 PROXIMITY SENSOR CUTTERHEAD BELT GUARD AB 889D-F4AC-10 CABLE SPRING END MOUNT COVER REID GAS-141 SHOCK BALL STUD REID GAS-202 METAL END FITTING REID KHO-55 HANDLE COVER
8
1
2
1
9
10
COVER ASSEMBLY - MOVABLE SIDE
5
4
3
11
14
15
7450-705
12
13
ASSEMBLY SCHEMATICS
26
1
11-1361 11-1334
2 3
IGUS 303 SIDE PLATE
30
29
1
QTY.
7450-602
IGUS 340.125.125 CABLE CARRIER
ITEM PART DESCRIPTION NO. NUMBER 1 11-1362 BRACKETS AND TYWRAP PLATES
CABLE CARRIER ASSEMBLY
3
2
1
ASSEMBLY SCHEMATICS
27
1
2
3
28 DESCRIPTION
5
4
1 1 1 2 1
QTY.
7450-707
SMC IS1000E-40NO-X215 Pres. Sw. SMC AW40-NO3BCE-Z Integral Filter Reg. FRL MOUNT PLATE SMC Y400T Connector Fitting SMC VHS40-NO3-Z Lockout Valve
NOTE: REPLACE FILTER ELEMENT FOR ITEM #2 SMC AF40P-060S (NORFIELD # 10-1055)
PART NUMBER 10-1040 10-1041 7450-135 10-1058 10-1082
FILTER-REGULATOR-SHUTOFF ASSEMBLY
ITEM NO. 1 2 3 4 5
ASSEMBLY SCHEMATICS
8
6
3
11 18 17 12
9
25
38
24
26
13
7
5
27
32
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 38 39
PART NUMBER 11-055 11-1042 11-1071 11-1109 11-1137 11-1177 11-1321 11-1363 11-1417 11-1426 11-1471 11-1472 11-1523 11-1528 11-1533 11-1605 11-1663 11-1665 11-1678 11-1679 11-1680 11-1682 11-1702 11-1725 11-1726 11-1727 11-542 11-718 11-741 11-741 11-887 11-898 11-960 11-969 7451-094 11-1508 11-1641
31 29 30 34
33
39
2
MAIN ELECTRICAL PANEL
1
16
14
4
15
23 10
22 20 21 28 19
35
7450-600
DESCRIPTION QTY. GROUND BAR 1 SPEED CONTROLLER,3HP 1 Ground Terminal Block 2 NON REVERSING CONTACT 1 AB HF34Z24 4PDT Relay 5 Relay 1 RESISTER, PLUG-IN 1 FUSE,TIME DELAY 3 END CAP 1 FUSE HOLDER 4 PLC BASE UNIT 1 I/O MODULE 1 STARTER 1 HP 1 FUSE HOLDER 1 Relay Socket 1 Contact Block 1 MICRO LOGIC 1500 PROCESSOR 1 MEMORY MODULE 1 DISCONNECT 1 DISCONNECT SWITCH 1 DISCONNECT SWITCH SHAFT 1 COVER 1 Fuse, Time Delay, 5A, 250V 4 POWERFLEX AC DRIVE 1 1905-FNL3-FC32C STARTER 1 10K OHM 1 TURN POTENTIOMETER 2 Idec SH4B-05C Relay Base 5 FUSE 3 Jumper, 6mm, 5 Pole 2 Jumper, 6mm, 10 Pole 1 TERMINAL BLOCK 30 Power Supply 1 Terminal Anchor 4 TERMINAL BLOCK BARRIER 7 BACK PANEL 1 AUX. CONTACT 1 COMM CABLE DF1-RS232 1
ASSEMBLY SCHEMATICS
29
30
6
7
8
9
10
1
2
ITEM NO. 1 2 3 4 5 6 7 8 9 10
REPLACE SMC: SY3 NORFIEL
5
PART NUMBER 7451-097 JUN 11-877 TER 7451-002 ELE 10-917 SMC 10-1053 SMC ***** Din 11-969 TER 11-960 Term 11-887 TER 11-888 BAR
4
3
ASSEMBLY SCHEMATICS
1
4
1 6
1
PART NUMBER 11-254 11-255 13-1072 13-1073 13-1070 13-1069
DESCRIPTION 3 2 1 1 1 1
QTY
7450-000 VAC
Dayton 5X446 4" Hose Clamp DAYTON 2W404 2-1/2" HOSE CLAMP 2-1/2" Vacuum Hose 4" VACUUM HOSE X 10' WOO1044 4 To 2-1/2" Adapter WOO1015 Y-4 Plastic Y
VACUUM CONNECTON COMPONENTS
2
3
2
5
ITEM NO. 1 2 3 4 5 6
ASSEMBLY SCHEMATICS
31
WARRANTY
PARTS REPLACEMENT POLICY The following will explain Norfield Industries’ policy for handling warranty claims. Our “Limited Warranty” is stated below for your reference. Our warranty covers the replacement of defective parts: however, the labor to replace the parts on the machine is not included. Upon notification of a warranty claim, Norfield will either refer the customer to a regional repair facility or replacement parts will be shipped from the factory. Parts shipped from the factory will be invoiced to the customer’s account until the warranty claim is verified. To obtain verification, the defective parts must be returned to Norfield within thirty (30) days from the date of the claim for inspection. Before returning the defective parts, please contact Norfield to obtain a “Return Material Authorization Number”. All parts manufactured by Norfield and found to be defective will be given appropriate credit. All parts not manufactured by Norfield are covered by their respective manufacturer’s warranty and will be sent to the original manufacturer for credit. When, and if, credit is issued to Norfield, we will in turn issue credit to your account.
LIMITED WARRANTY Norfield warrants any and all such parts manufactured by them against defects in material or workmanship for a period of one year from the date of purchase. Norfield’s liability under this warranty shall be limited to replacing free of charge, F. O. B. Chico, California, any parts proved to be defective within the period of the warranty. Norfield will not be responsible for transportation charges or consequential damages. Norfield will not in any case or under any circumstances be liable or responsible for any injuries to persons or property suffered as a result of the use or operation of the machine, or losses or costs resulting from any period of non-operation for any reason. Parts which are claimed to be defective, but show tangible evidence of abuse or negligence will not be replaced on a no-charge basis. Norfield reserves the right, at its own discretion without notice and without making similar changes in machinery previously manufactured, to make changes in material, design, finish and/or specifications. Any changes, alterations or installation of additional equipment to this machine without first obtaining written consent from Norfield may void this warranty. Determination of the effect of any alteration on this warranty is left to the discretion of Norfield. Norfield makes no written or implied warranty with respect to electrical equipment, including motors or other purchased components used in the manufacture of the machine. All such parts are covered by their respective manufacturer’s warranty. We do endeavor, at all times, to purchase only those components manufactured by responsible manufacturers which we have found to be reputable in their handling of warranties. Norfield expressly disclaims any warranty, expressed or implied, other than those which are expressly made in this limited warranty.
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CONTACT & ORDER INFORMATION
CONTACT & ORDER INFORMATION Norfield Industries is the name that represents Quality, Reliability, Support, innovation and True Customer Service. We are dedicated to providing world class customer care. Norfield has been providing quality care in the pre-hanging door industry for over 40 years and has earned a reputation for setting the standard for innovation, reliability, full technical support, machine parts and a full line of industrial woodworking tools and accessories. Our team of Customer Care Representatives is available to support you. If you need to contact the Norfield Service department, please have the following information available: • Serial Number of the machine. • Model of the Machine. • Date of purchase or date that the machine was installed. • Voltage of the machine. • A description of the problem and in what part of the machine the problem is occurring. For warranty issues and service questions contact the Norfield Service Department at (800) 824-6242. To order replacement components and consumables, such as drill and router bits, saw blades and other accessories, contact a Norfield Tools and Supply Customer Care Representative at (800) 824-6242.
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