540AC
UNIVERSAL ASSEMBLY CENTER PARTS MANUAL
Effective S/N: AS-8035 Release: 4
Document Number: 17-345
First Release: April 2008 Second Release: May 2008 Third Release: August 2012 Fourth Release: September 2013
Norfield Industries P.O. Box 459 Chico, Ca. 95927 Technical Support: (530) 891-4214 - Parts: (800) 824-6242 Serial No: _____________________ Date Sold: _____________________
Norfield Industries is the name that represents Quality, Reliability, Support, Innovation
and True Customer Service. We have been dedicated to providing quality products and excellent customer service for more than 40 years. Norfield Industries has earned a reputation in the pre hanging industry for setting standards for reliable machinery, full technical support, machine parts, full line industrial woodworking tools and supplies and a team of customer care representatives to support you! Our factory-trained technical personnel are ready to assist you on the telephone or in your shop.
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TABLE OF CONTENTS Safety Lockout Procedures Specifications Parts & Assembly Schematics Warranty & Parts Replacement Policy Contact & Order Information
6 9 11 13 34 35
SAFETY
SAFETY Safety considerations are an important element of machine installation and operation. Actively maintaining a safety mindset about yourself and others while working around or on the equipment is of primary importance. Operators and maintenance personnel should refer to the safety information on the following pages to familiarize themselves with warning labels and practices providing for safe operation and servicing of this machine. Danger indicates an imminently hazardous situation, which if not avoided WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Caution, without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided MAY result in property damage but not personal injury. Notice indicates important information that if not followed may CAUSE damage to the equipment. Mandatory Action conveys an action step that should be taken to avoid the hazard.
SAFETY
Do not operate this machine unless all guards are in place and working correctly. If any guards or hazard labels are missing or damaged call Norfield’s Service Department immediately and request a replacement at (800) 824-6242. Read and understand the operator’s manual before using this machine. Failure to follow proper operating instructions could result in death or serious injury.
This machine, when in operation, produces wood chips and dust. The operator and all persons in the work area MUST wear approved eye protection with permanently attached, rigid plastic side shields. These safety glasses must conform to ANSI Z87.1 standards and will have “Z87” printed on the lens. This machine, when in operation, produces a noise level greater than 85dB. The operator and all persons in the work area MUST wear approved hearing protection. OSHA has determined that a noise level in excess of 85dB average in 8 hours can cause permanent hearing damage. We recommend that hearing protection be worn even if the decibel level is below 85dB. Certain types of wood dust can cause allergic reactions. Sawdust has been determined to be a Group A carcinogen by the International Agency for Research on Cancer (IARC). A dust collection system or an approved personal dusk mask MUST be used when operating this equipment.
This machine has moving parts that loose clothing and long hair can become entangled in. Take care not to become caught between the work material and the feed mechanisms or any other moving components.
Before beginning any service repairs, general maintenance, or adjustments you MUST follow proper Lockout Tag-Out procedures. OSHA regulation 1910.147 establishes a minimal lockout tag-out procedure to assist employers in the development of their own procedures.
Only trained personnel that have read and understand the operator’s manual and all the safety precautions may operate this machine.
SAFETY
Inspect the machine at the beginning and end of each shift for damaged or cracked components such as, but not limited to, saw blades, router bits, drill bits, and boring bits.
Never leave this machine unattended while it is in operation. Make sure that all electrical and air is in the off position when the machine is not in use or is unattended and that any cutting blades have come to a complete stop.
Do not attempt to clean material from this machine until all the cutting blades have come to a complete stop. Even when the machine has been turned to the “off� position it may take up to several minutes for the blades to coastdown to a complete stop.
Woodworking machinery is inherently dangerous, common sense and good safety practices are your best defense against injury.
If you have any questions regarding the correct operation of the machine and safety procedures in this manual call the Norfield Industries Service Department at (800)-824-6242
LOCKOUT PROCEDURES
LOCKOUT PROCEDURES The following is an example of the minimum requirements for a lockout/tagout procedure. Norfield strongly recommends that your company establish its own written procedure. OSHA Regulation 1910.147 establishes a minimal lockout/tagout procedure to assist employers in the development of their own Lockout Procedures
All employees will comply with these procedures. All equipment and/or circuits will be locked out to protect against accidental or inadvertent operation when such operation of the equipment and/or circuits could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device bearing a lock. Lockout Responsibility The primary responsibility for the proper lockout of equipment and /or circuits on a maintenance or repair project belongs to the project Supervisor and/or Foreman. However, this does not alleviate any sub-contracted maintenance or repair personnel from insuring that proper lockout/tagout procedures are followed at all times. The Supervisor and/or Foreman will insure that each employee is properly instructed in the safety significance of lockout procedures. Preparation for Lock-Out of Circuits and Equipment In the following steps, when more than one individual is involved with the project and required to lock out the equipment and/or circuits, each employee will place their own personal lock on the energy isolating devices. A lock for each individual involved is the preferred method for locking out energy sources. If this not feasible, the designated individual to the work crew (e.g. the project Supervisor or Foreman) with complete knowledge of who is on the crew may be designated by the work crew as the individual responsible for carrying out all steps of the lockout procedure. That individual will inform the work crew when it is safe to work on the equipment and/or circuits. Additionally, the designated individual will not remove a crew lock until it has been verified that ALL individuals are clear. 1. Notify all affected employees and customers that a lockout is required and the reason for it. 2. If the equipment is in operation, after obtaining approval, shut it down by the normal stopping procedures.
LOCKOUT PROCEDURES
3.
Operate the switch, valve or other energy isolating devices so that all energy sources (electrical, mechanical, pneumatic, hydraulic, etc.) are disconnected or isolated from the equipment and/or circuits. Stored energy, such as that in capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air/gas, steam or water pressure, etc., must also be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc.
4. All affected employees are then required to lockout the energy devices with their individual lock. 5. After insuring that no personnel are exposed and as a check on having disconnected the energy sources, operate the push button or other normal operation controls to make certain the equipment will not operate. In the event that electrical circuits have been locked out, insure that the circuits are de-energized by applying an appropriate voltage tester that itself has been tested on live circuits. Be sure to return all operating controls to the neutral position. The equipment and/or circuits are now locked out.
Restoring Equipment and/or Circuits to Service 1.
When the job is complete and the equipment or circuits are ready for testing or normal service, check the equipment and/or circuits to insure that no one is exposed.
2.
When the equipment and/or circuits are clear, remove all locks. The energy isolating devices may be operated to restore energy to the equipment and or circuits.
10
SPECIFICATIONS
SPECIFICATIONS Electrical Requirements AC Line Voltage
Phase
Hertz
Amperage
120
1
60
10
Motor Specifications Application
Motor
Part Number
HP
Volts
Amperage
Width Index
Dayton 6K328
15-031
1/6
120
4.5
Specifications Air Requirement
Machine Cycle Rate Shipping Weight Minimum Floor Space Req’d. (Width x Length x Height)
15 CFM @ 100 PSI
1/2” minimum air line when less than 20 feet from compressor OR 3/4” minimum air line when more than 20 feet from compressor.
25 Seconds / Door Unit Approx. 1500 Lbs. 8’ x 11’ x 4’
Machine Capabilities Door Width
1-6” to 3’-6”
Door Height
6’-6” to 8’-0”
Door Thickness
1-3/8” to 1-3/4”
Jamb Width
3/4” Max. from face of door. 3-1/8” Min. from edge of door.
Jamb Length
2-1/2” to 10-1/2”
Jamb Thickness
3/8” to 1-1/2”
Stop Thickness
1/2” Max.
11
ASSEMBLY SCHEMATICS
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12
ASSEMBLY SCHEMATICS
ASSEMBLY SCHEMATICS TABLE OF CONTENTS General Assembly Base Frame Assembly Stationary Frame Assembly (Hinge Side) Movable Frame Assembly (Lower Tube) Movable Frame Assembly (Upper Tube) Corner Assembly (Hinge, Infeed) Corner Assembly (Strike, Outfeed) Corner Assembly (Hinge, Outfeed) Corner Assembly (Strike, Infeed) Header Clamp (Outfeed Hinge) Header Clamp (Infeed Hinge) Header Clamp (Infeed Strike) Header Clamp (Outfeed Strike Header Clamp (Infeed Strike, Outfeed Hinge) Header Clamp (Outfeed Strike, Infeed Hinge) Filter-Regulator-Lubricator Valve & Manifold Assembly Electrical Enclosure Operator Control Panel (Outfeed End) Operator Control Panel (Infeed End)
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
13
14
OPERATOR CONTROL (OUTFEED)
ELECTRICAL ENCLOSURE
FOOT SWITCHES
OUTFEED STRIKE CORNER
540AC GENERAL ASSEMBLY
OPERATOR CONTROL (INFEED)
OUTFEED HINGE CORNER
INFEED STRIKE CORNER
FILTERREGULATORLUBRICATOR
8820-801
INFEED HINGE CORNER
ASSEMBLY SCHEMATICS
18
17
1
16
2
15
14
3
13
1
12
4
11
23
5
22
7
8
9
8820-701
10
DESCRIPTION ROLLER STOP ROLLER PLATE ROLLER STOP SMC, AC40-IEI01 FRLS MANIFOLD Oil Reservoir, 45 cu. in. Monnier 11520 Bracket JUNCTION BOX ASSEMBLY OUTLET BOX Cover WIDTH INDEX SCALE Home Sensor Target Spacer 7/32" ID x 3/8" OD x 1/2" SMC D-226 Brkt Omron E2E-X2E1 Sensor GEAR RACK GEAR RACK MOUNT FRAME WELDMENT ENCLOSURE BREAKER
BASE FRAME ASSEMBLY
6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 23
PART NUMBER 5175-005 5175-001 5181-005 10-1161 5151-006 10-003 10-005 8820-604 6809-017 11-034 5935-001 6100-027 9532-050 10-165 11-451 0020-101 5175-002 5178-100 11-836 11-038 QTY 2 2 2 1 1 1 1 1 1 1 1 1 4 2 2 2 2 1 1 1
ASSEMBLY SCHEMATICS
15
16
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ASSEMBLY SCHEMATICS
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ASSEMBLY SCHEMATICS
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ASSEMBLY SCHEMATICS
27
28
29
30
31
32
33
34
25
26
23
24
21
22
2
1
11
3
4
10
9
8
5
20
19
18
17
6
16
13
12
PART NUMBER 5146-005 5146-004 6100-044 5145-005 11-1781 10-1259 5123-007 5146-103 5146-008 4640-006 5138-100 5122-004 5143-004 0436-007 5122-008 5118-100 5125-008 10-017 5122-005 5123-005 10-604 10-879 4640-005 10-562 10-1095 6134-001 5124-103 5122-002 5122-001 5146-006 22-047 9011-025 5142-004 5146-003 DESCRIPTION TOP MOUNT PLATE SPACER UPCLAMP PAD SENSOR COVER PROXIMITY SENSOR MAC 45A-AA1-DAAJ-1JB SLIDE ROD MOUNTING BRKT. SENSOR BRACKET SENSOR MOUNTING PLATE ALIGNMENT INSERT STAPLE GUN BASE PLATE ALIGNMENT INSERT ALIGNMENT INSERT CYLINDER MOUNT SLIDE ROD SLIDE BLOCK (I/F FIXED SIDE) STAPLE GUN MOUNT 1/8 NPT FLOW CONTROL SLIDE ROD SLIDE ROD END PLT. FLOW CONTROL SMC, US4204 Cyl. ALIGNMENT INSERT NUT SMC NAS2201F-N01-07S SMC, NCME106-1500 CYLINDER MOUNT PLATE STAPLE GUN ASSEMBLY JAMB CLAMP JAMB CLAMP UPRIGHT FIRING SENSOR BRACKET Lane #47 Spring SPACER SENSOR TARGET THREADED ROD
CORNER ASSEMBLY - HINGE, INFEED
15
14
7
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 22 23 1
ASSEMBLY SCHEMATICS
19
20
9
12
13
14
15
31
19
29
30
21
16
17
18
20
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
PART NUMBER 5146-005 6100-044 5142-004 9011-025 22-047 5146-003 5146-006 6134-001 5122-002 5143-004 0436-007 5124-102 5124-006 4640-005 10-879 10-604 5123-005 5122-005 10-017 5121-100 5138-100 10-562 10-1096 5122-009 5124-005 10-1259 5125-008 4640-006 5146-008 5146-103 11-1781 5145-005 5122-001 5146-004 DESCRIPTION TOP MOUNT PLATE UPCLAMP PAD SENSOR TARGET SPACER Lane #47 Spring THREADED ROD FIRING SENSOR BRACKET CYLINDER MOUNT PLATE JAMB CLAMP ALIGNMENT INSERT CYLINDER MOUNT STAPLE GUN ASSEMBLY ALIGNMENT INSERT ALIGNMENT INSERT NUT SMC, US4204 Cyl. FLOW CONTROL SLIDE ROD END PLT. SLIDE ROD 1/8 NPT FLOW CONTROL SLIDE BLOCK STAPLE GUN BASE PLATE SMC NAS2201F-N01-07S SMC, NCME106-1000 SLIDE ROD SLIDE ROD MOUNTING BRKT. MAC 45A-AA1-DAAJ-1JB STAPLE GUN MOUNT ALIGNMENT INSERT SENSOR MOUNTING PLATE SENSOR BRACKET PROXIMITY SENSOR SENSOR COVER JAMB CLAMP UPRIGHT SPACER
1 1 23 22 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
QTY.
CORNER ASSEMBLY - STRIKE, OUTFEED
22
23
11
25
24
26
10
8
7
6
5
27
32
4
33
28
34
3
2
1
ASSEMBLY SCHEMATICS
14
26
27
29
25
28
24
34
20
21
22
30 31
32
1
2
3 4 5
33
19
18
17
23
16
15
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NUMBER 5146-104 11-1781 5145-005 5122-001 5146-004 5146-005 6100-044 5142-004 9011-025 5146-003 22-047 5146-007 6134-001 5122-008 5124-101 10-562 5122-005 10-604 10-879 5123-005 4640-005 10-017 10-1095 5120-100 4640-006 0436-007 5143-004 5123-006 5122-004 10-1259 5125-008 5146-008 5122-002 5138-101
DESCRIPTION SENSOR BRACKET PROXIMITY SENSOR SENSOR COVER JAMB CLAMP UPRIGHT SPACER TOP MOUNT PLATE UPCLAMP PAD SENSOR TARGET SPACER THREADED ROD Lane #47 Spring FIRING SENSOR BRACKET CYLINDER MOUNT PLATE SLIDE ROD STAPLE GUN ASSEMBLY SMC NAS2201F-N01-07S SLIDE ROD FLOW CONTROL SMC, US4204 Cyl. SLIDE ROD END PLT. ALIGNMENT INSERT NUT 1/8 NPT FLOW CONTROL SMC, NCME106-1500 SLIDE BLOCK ALIGNMENT INSERT CYLINDER MOUNT ALIGNMENT INSERT SLIDE ROD MOUNTING BRKT. ALIGNMENT INSERT MAC 45A-AA1-DAAJ-1JB STAPLE GUN MOUNT SENSOR MOUNTING PLATE JAMB CLAMP STAPLE GUN BASE PLATE
CORNER ASSEMBLY - HINGE, OUTFEED
13
12
11
10
9
8
7
6
QTY. 1 1 1 1 1 1 1 23 22 1 1 1 1 2 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ASSEMBLY SCHEMATICS
21
22
28
29
30
31
32
33
34
37
22
23
36
35
1
24
25
26
2
3
4
21
27
5
20
14
13
12
11
10
9
8
7
6
PART NUMBER 5146-104 11-1781 5145-005 5122-001 5146-004 5146-005 6100-044 5142-004 9011-025 5146-003 22-047 5146-007 4640-006 5122-002 5124-100 10-165 11-451 10-604 10-879 5124-006 5143-004 5122-005 5123-005 4640-005 10-017 0436-007 6134-001 5181-007 10-562 5119-100 5138-101 5124-004 10-1096 5122-009 5146-008 5125-008 10-1259
DESCRIPTION SENSOR BRACKET PROXIMITY SENSOR SENSOR COVER JAMB CLAMP UPRIGHT SPACER TOP MOUNT PLATE UPCLAMP PAD SENSOR TARGET SPACER THREADED ROD Lane #47 Spring FIRING SENSOR BRACKET ALIGNMENT INSERT JAMB CLAMP STAPLE GUN ASSEMBLY SMC D-226 Brkt Omron E2E-X2E1 Sensor FLOW CONTROL SMC, US4204 Cyl. ALIGNMENT INSERT ALIGNMENT INSERT SLIDE ROD SLIDE ROD END PLT. ALIGNMENT INSERT NUT 1/8 NPT FLOW CONTROL CYLINDER MOUNT CYLINDER MOUNT PLATE SENSOR TARGET SMC NAS2201F-N01-07S SLIDE BLOCK, INFEED STRIKE STAPLE GUN BASE PLATE Slide Rod Mounting Bracket SMC, NCME106-1000 SLIDE ROD SENSOR MOUNTING PLATE STAPLE GUN MOUNT MAC 45A-AA1-DAAJ-1JB
CORNER ASSEMBLY - STRIKE, INFEED
19
18
17
16
15
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
QTY. 1 1 1 1 1 1 1 23 22 1 1 1 1 1 1 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1
ASSEMBLY SCHEMATICS
31
6
7
33
24
21
29
4
22
17
36
35
40 9
30
5
12
18
42
16
39
41
1
26
38
3
27
19
28 20
8
2
23
HEADER CLAMP (OUTFEED HINGE)
34
25
14 32
37
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-562 10-669 10-862 10-991 12-080 12-111 5116-010 5125-001 5143-006 5151-001 5165-105 5165-106 8820-014 8820-015 8820-023 8820-024 8820-025 8820-108 8820-122 8820-127 8820-129 8820-130 9539-050
DESCRIPTION
8820-721
5/16-18 X 1/2" FHCS 1/2-13 X 1" FHCS 3/8-16 x 3/4" FHCS 1/4 x 1" Shoulder Bolt 1/4-20 x 1-1/4 SHCS 3/8-16 x 1-1/4" SHCS 5/16-18 x 1-1/2" SHCS 5/16-18 x 2-3/4" HHCS 3/8-16 x 1-3/4" HHCS 5/16" Lock Washer 5/16"-18 Hex Nut 3/8-16 Hex Nut 1/4-28 Hex Jamb Nut 5/16-18 Hex Jamb Nut 7/16-20 Hex Jamb Nut 5/16-18 x 1-1/4" BHCS 1/8 x 1-1/2" ROLL PIN SHCS, 3/8-16 X 5/8 5/16-18 x 7/8" FHCS SMC NAS2201F-N01-07S 5/32 Tube - 1/8 NPT Flow Control SMC NCMC075-0200 SMC, NCDME150-1000 AURORA CW-4 ROD END EW162402 THRUST WASHER SLIDE ROD Alignment Insert Spacer Bushing HEADR CLAMP END CAP HEADER CLAMP END CAP PUSH BLOCK KNOB EXTENDED STOP BLOCK Axle Support Block Cylinder Spacer PUSH BLOCK ASSEMBLY Header Clamp Pad Bushing Mount Clamp Mount Plate Clamp Body SPACER
1 2 2 1 1 4 1 2 1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QTY
ASSEMBLY SCHEMATICS
23
24
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-562 10-669 10-862 10-991 12-080 12-111 5116-010 5125-001 5143-006 5151-001 5165-105 5165-106 8820-014 8820-015 8820-023 8820-024 8820-025 8820-108 8820-121 8820-126 8820-128 8820-130 9539-050
DESCRIPTION
5/16" Lock Washer 5/16"-18 Hex Nut 3/8-16 Hex Nut 1/4-28 Hex Jamb Nut 5/16-18 Hex Jamb Nut 7/16-20 Hex Jamb Nut 5/16-18 x 2-3/4" HHCS 3/8-16 x 1-3/4" HHCS 1/2-13 X 1" FHCS 3/8-16 x 3/4" FHCS 5/16-18 X 1/2" FHCS 1/4 x 1" Shoulder Bolt 1/4-20 x 1-1/4 SHCS 3/8-16 x 1-1/4" SHCS 5/16-18 x 1-1/2" SHCS 5/16-18 x 1-1/4" BHCS 1/8 x 1-1/2" ROLL PIN 3/8-16 x 7/8 FHCS SHCS, 3/8-16 X 5/8 SMC NAS2201F-N01-07S 5/32 Tube - 1/8 NPT Flow Control SMC NCMC075-0200 SMC, NCDME150-1000 AURORA CW-4 ROD END EW162402 THRUST WASHER SLIDE ROD Alignment Insert Spacer Bushing HEADR CLAMP END CAP HEADER CLAMP END CAP PUSH BLOCK KNOB EXTENDED STOP BLOCK Axle Support Block Cylinder Spacer PUSH BLOCK ASSEMBLY Header Upclamp Pad Bushing Mount Clamp Mount Plate Clamp Body SPACER
2 2 1 1 1 1 2 1 2 2 1 1 1 4 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QTY.
23 20
29
30
27 26
39
17 19
25
34
38
13
42
31
12
16 41
HEADER CLAMP (INFEED HINGE)
28
7
2
1
14
35
8
3
18
33
15
37
4
24
21
22
36
40
8820-722
11
9
10
32
ASSEMBLY SCHEMATICS
25
33
6
7
35
26
21
31
4
22
17
38
37
42 9
32
5
12
18
44
16
41
43
1
28
40
3
29
19
30 20
8
2
25
HEADER CLAMP (INFEED STRIKE)
36
27
14 34
24
39
23
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-562 10-669 10-862 10-979 10-981 10-991 12-080 12-111 5116-010 5125-001 5143-006 5151-001 5165-105 5165-106 8820-014 8820-015 8820-023 8820-024 8820-025 8820-108 8820-122 8820-127 8820-129 8820-130 9539-050
DESCRIPTION
8820-723
5/16-18 X 1/2" FHCS 1/2-13 X 1" FHCS 3/8-16 x 3/4" FHCS 1/4 x 1" Shoulder Bolt 1/4-20 x 1-1/4 SHCS 3/8-16 x 1-1/4" SHCS 5/16-18 x 1-1/2" SHCS 5/16-18 x 2-3/4" HHCS 3/8-16 x 1-3/4" HHCS 5/16" Lock Washer 5/16"-18 Hex Nut 3/8-16 Hex Nut 1/4-28 Hex Jamb Nut 5/16-18 Hex Jamb Nut 7/16-20 Hex Jamb Nut 5/16-18 x 1-1/4" BHCS 1/8 x 1-1/2" ROLL PIN SHCS, 3/8-16 X 5/8 5/16-18 x 7/8" FHCS SMC NAS2201F-N01-07S 5/32 Tube - 1/8 NPT Flow Control SMC NCMC075-0200 CYL., BAND 1-1/2" SMC D-H7A1L Switch SMC, NCDME150-1000 AURORA CW-4 ROD END EW162402 THRUST WASHER SLIDE ROD Alignment Insert Spacer Bushing HEADR CLAMP END CAP HEADER CLAMP END CAP PUSH BLOCK KNOB EXTENDED STOP BLOCK Axle Support Block Cylinder Spacer PUSH BLOCK ASSEMBLY Header Clamp Pad Bushing Mount Clamp Mount Plate Clamp Body SPACER
1 2 2 1 1 4 1 2 1 2 2 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QTY
26
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
PART NUMBER ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** 10-562 10-669 10-862 10-979 10-981 10-991 12-080 12-111 5116-010 5125-001 5143-006 5151-001 5165-105 5165-106 8820-014 8820-015 8820-023 8820-024 8820-025 8820-108 8820-121 8820-126 8820-128 8820-130 9539-050
DESCRIPTION
5/16" Lock Washer 5/16"-18 Hex Nut 3/8-16 Hex Nut 1/4-28 Hex Jamb Nut 5/16-18 Hex Jamb Nut 7/16-20 Hex Jamb Nut 5/16-18 x 2-3/4" HHCS 3/8-16 x 1-3/4" HHCS 1/2-13 X 1" FHCS 3/8-16 x 3/4" FHCS 5/16-18 X 1/2" FHCS 1/4 x 1" Shoulder Bolt 1/4-20 x 1-1/4 SHCS 3/8-16 x 1-1/4" SHCS 5/16-18 x 1-1/2" SHCS 5/16-18 x 1-1/4" BHCS 1/8 x 1-1/2" ROLL PIN 3/8-16 x 7/8 FHCS SHCS, 3/8-16 X 5/8 SMC NAS2201F-N01-07S 5/32 Tube - 1/8 NPT Flow Control SMC NCMC075-0200 CYL., BAND 1-1/2" SMC D-H7A1L Switch SMC, NCDME150-1000 AURORA CW-4 ROD END EW162402 THRUST WASHER SLIDE ROD Alignment Insert Spacer Bushing HEADR CLAMP END CAP HEADER CLAMP END CAP PUSH BLOCK KNOB EXTENDED STOP BLOCK Axle Support Block Cylinder Spacer PUSH BLOCK ASSEMBLY Header Upclamp Pad Bushing Mount Clamp Mount Plate Clamp Body SPACER
24
2 2 1 1 1 1 2 1 2 2 1 1 1 4 1 1 1 1 1 2 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QTY.
23 25 20
31
32
29 28
41
17 19
27
36
40
13
44
33
12
16 43
14
37
8
3
HEADER CLAMP (OUTFEED STRIKE)
30
7
2
1
18
35
15
39
4
26
21
22
38
42
8820-724
11
9
10
34
9
8
11
6
12
7
3
2
10-991 21-035 21-126 21-222 4640-005 4640-006 5116-006 5150-002 5150-003 5150-100 5165-011
2 3 4 5 6 7 8 9 10 11 12
HEADER LIFT PAD
SLIDE ROD BLOCK ASSEMBLY
HEADER LIFT PLATE
SLIDE ROD END PLATE
SLIDE ROD
ALIGNMENT INSERT
ALIGNMENT INSERT NUT
SMC KQ2H07-34S
ARROW P-18
Parker 216P-2 Nipple
CYLINDER, 1-1/2B, 10"S
SMC AQ1510-01 QUICK EXHAUST
DESCRIPTION
HEADER CLAMP ASSEMBLY (INFEED STRIKE - OUTFEED HINGE)
5
1
4
10
10-781
1
ITEM PART NUMBER
1
1
1
1
2
1
1
1
1
1
1
1
QTY.
ASSEMBLY SCHEMATICS
27
28
9
2
8
11
10
6
12
7
3
4
5
1
12
HEADER LIFT PAD
SLIDE ROD BLOCK ASSEMBLY
HEADER LIFT PLATE
SLIDE ROD END PLATE
SLIDE ROD
ALIGNMENT INSERT
ALIGNMENT INSERT NUT
SMC KQ2H07-34S
ARROW P-18
Parker 216P-2 Nipple
CYLINDER, 1-1/2B, 10"S
SMC AQ1510-01 QUICK EXHAUST
DESCRIPTION
HEADER CLAMP ASSEMBLY (OUTFEED STRIKE - INFEED HINGE)
5150-100 5165-011
11
4640-006
7
5150-003
4640-005
6
10
21-222
5
5150-002
21-126
4
9
21-035
3
5116-006
10-991
2
8
10-781
PART NUMBER
1
ITEM
1
1
1
1
2
1
1
1
1
1
1
1
QTY
ASSEMBLY SCHEMATICS
7
3
6
1
5
2
3
4
ITEM NO. 1 2 3 4 5 6 7 PART NUMBER
DESCRIPTION SMC VHS40-NO4-Z Lockout Valve SMC Y400 Connector Fitting SMC Y400T Connector Fitting SMC NAV4000-NO4-3DZ Valve SMC AL40-NO4-Z Lubricator SMC AFM40-NO4D-Z Filter SMC AW40-NO4DE-Z Integral Filter
1 2 2 1 1 1 1
QTY
NOTE: REPLACEMENT FILTER FOR ITEM #8 = SMC AF40P-060S REPLACEMENT FILTER FOR ITEM #7 = SMC AFM40P-060AS
10-1174 10-1083 10-1058 10-976 10-1178 10-1176 10-1175
FILTER-REGULATOR-LUBRICATOR
2
ASSEMBLY SCHEMATICS
29
30
1
2
3
10-986
3
SMC VALVE LEAD WIRE
7
7
1
SMC SS5Y5-45-07B-N7 MANIFOLD SMC SY5140-5LOZD Valve
QTY.
DESCRIPTION
VALVE & MANIFOLD ASSEMBLY
10-985
2
ITEM PART NO. NUMBER 1 10-984
ASSEMBLY SCHEMATICS
9
22
11
16
15
24
26
27
19
4
5
3
6
5 13
14
25
12
14
NOTE: MACHINES WITHOUT STRIKE SIDE NAILERS DO NOT HAVE THIS FOURTH RELAY AND BASE.
10
8
ELECTRICAL ENCLOSURE
1
2
23
17
14
***** ***** *****
25 26 27
7
18
*****
24
11-969
17
*****
11-960
16
23
11-936
15
*****
11-887
14
11-220
11-741
13
22
11-402 11-741
11 12
21
11-354
10
11-1833
11-214
9
20
11-1719
8
6100-050
11-1448 11-1570
6 7
13-1076
11-1426
5
19
11-1425
4
18
11-1418 11-1419
8820-605
Iboco COV-22 Duct Cover x 10"
PANDUIT COVER x 13"
PANDUIT COVER x 10"
Pannduit 1-1/4 x 1 x 10"
Panduit 3 x 2 x 10"
Panduit 3 x 2 x 13-7/8"
Din Rail 13"
DIN RAIL x 10"
540 AC ELECT. ENCL.
Linemaster 522-B14 Switch Guard
Terminal Block Barrier
AB Termial Anchor
IDEC RELAY SOCKET 2 POLE
Terminal Block
Jumper, 6mm, 2 Pole
GROUND BAR Jumper, 6mm, 4 Pole
Idec RH2BU-110V Relay
Dayton 1A491 Relay
AB MICRO LOGIX OUTPUT MODULE
Fuse,Bussman GMA-250MA Grainger T-91-SWAN038s Foot
Fuse holder
Bussmann, GMA-5A
AB INPUT MODULE AB Memory Module 1762-MM1
PART DESCRIPTION NUMBER 10-386 Pressure Sensor
2 3
1
ITEM
2
1
1
2
1
1
1
1
1
2
9
5
4
27
1
1 3
4
2
1
1 2
2
1
1 1
2
QTY.
ASSEMBLY SCHEMATICS
31
32
9
8
7
1
2
3
4
5
9
9
9
9
9
10
6
PART NUMBER 8820-001 11-1705 11-1698 11-1565 11-1697 11-1694 11-1567 11-1696 11-1566 11-1568 DESCRIPTION CONTROL PANEL, (L) AB 800FP-F6 Push Button AB 800FP-LF5 Push Button AB 800FP-SM22 Switch AB 800FP-LG3 Push Button AB 800 SERIES SWITCH LATCH AB 800F-N3Y LED Module CONTACT BLOCK, NO Allen-Bradley, 800F-N3G LED
OPERATOR CONTROL PANEL (OUTFEED END)
ITEM NO. 1 2 3 4 5 6 7 8 9 10
1 1 1 1 1 1 5 1 6 1
QTY
ASSEMBLY SCHEMATICS
&RQWURO 3DQHO
( 6WRS :DUQLQJ /DEHO
$% 6(5,(6 6:,7&+
$% )3 ) 3XVK %XWWRQ
$% )3 /) 3XVK %XWWRQ
$% )3 /* 3XVK %XWWRQ
$% ) 1 < /(' 0RGXOH
$% )3 60 6ZLWFK
$OOHQ %UDGOH\ ) 1 * /('
/DWFK
&RQWDFW %ORFN 12
&RQWDFW %ORFN 1&
6ZLWFK (PHUJHQF\ 6WRS
'(6&5,37,21
47<
127( &21),*85$7,21 6+2:1 ,6 )25 675,.( 6,'( 1$,/(5 237,21 0$&+,1(6 :,7+287 7+,6 237,21 :,// 127 +$9( ,(0 $1' $662&,$7(' &217$&7 %/2&.6 $1' /('
23(5$725 &21752/ 3$1(/ ,1)((' (1'
,7(0 3$57 180%(5
ASSEMBLY SCHEMATICS
33
WARRANTY
PARTS REPLACEMENT POLICY The following will explain Norfield Industries’ policy for handling warranty claims. Our “Limited Warranty” is stated below for your reference. Our warranty covers the replacement of defective parts: however, the labor to replace the parts on the machine is not included. Upon notification of a warranty claim, Norfield will either refer the customer to a regional repair facility or replacement parts will be shipped from the factory. Parts shipped from the factory will be invoiced to the customer’s account until the warranty claim is verified. To obtain verification, the defective parts must be returned to Norfield within thirty (30) days from the date of the claim for inspection. Before returning the defective parts, please contact Norfield to obtain a “Return Material Authorization Number”. All parts manufactured by Norfield and found to be defective will be given appropriate credit. All parts not manufactured by Norfield are covered by their respective manufacturer’s warranty and will be sent to the original manufacturer for credit. When, and if, credit is issued to Norfield, we will in turn issue credit to your account.
LIMITED WARRANTY Norfield warrants any and all such parts manufactured by them against defects in material or workmanship for a period of one year from the date of purchase. Norfield’s liability under this warranty shall be limited to replacing free of charge, F. O. B. Chico, California, any parts proved to be defective within the period of the warranty. Norfield will not be responsible for transportation charges or consequential damages. Norfield will not in any case or under any circumstances be liable or responsible for any injuries to persons or property suffered as a result of the use or operation of the machine, or losses or costs resulting from any period of non-operation for any reason. Parts which are claimed to be defective, but show tangible evidence of abuse or negligence will not be replaced on a no-charge basis. Norfield reserves the right, at its own discretion without notice and without making similar changes in machinery previously manufactured, to make changes in material, design, finish and/or specifications. Any changes, alterations or installation of additional equipment to this machine without first obtaining written consent from Norfield may void this warranty. Determination of the effect of any alteration on this warranty is left to the discretion of Norfield. Norfield makes no written or implied warranty with respect to electrical equipment, including motors or other purchased components used in the manufacture of the machine. All such parts are covered by their respective manufacturer’s warranty. We do endeavor, at all times, to purchase only those components manufactured by responsible manufacturers which we have found to be reputable in their handling of warranties. Norfield expressly disclaims any warranty, expressed or implied, other than those which are expressly made in this limited warranty.
34
CONTACT & ORDER INFORMATION
CONTACT & ORDER INFORMATION Norfield Industries is the name that represents Quality, Reliability, Support, innovation and True Customer Service. We are dedicated to providing world class customer care. Norfield has been providing quality care in the pre-hanging door industry for over 40 years and has earned a reputation for setting the standard for innovation, reliability, full technical support, machine parts and a full line of industrial woodworking tools and accessories. Our team of Customer Care Representatives is available to support you. If you need to contact the Norfield Service department, please have the following information available: • Serial Number of the machine. • Model of the Machine. • Date of purchase or date that the machine was installed. • Voltage of the machine. • A description of the problem and in what part of the machine the problem is occurring. For warranty issues and service questions contact the Norfield Service Department at (800) 824-6242. To order replacement components and consumables, such as drill and router bits, saw blades and other accessories, contact a Norfield Tools and Supply Customer Care Representative at (800) 824-6242.
35
NOTES
36
NOTES
37