OPERATION INSTRUCTIONS AND
PARTS LISTING
BALL CATCH MACHINE Document # 17-364
AS A REMINDER: IMPORTANT SAFETY INSTRUCTIONS WARNING: When using electric tools, basic precau-
tions should be followed to reduce the risk of fire, electric shock and personal injury.
READ & FOLLOW ALL INSTRUCTIONS: This
tool was designed for specific applications. Norfield Industries strongly recommends that this tool NOT be modified and/or used for applications other than those for which it was designed. If you have any questions about additional applications or uses, DO NOT attempt those uses or modifications until you have been advised by a qualified Norfield Representative. Any and all modifications to or misuses of the tool will void all warranties.
1. Avoid Dangerous Environments: Do not expose equipment to rain or use in damp conditions. Do not use tools in the presence of flammable liquids or gases. 2. Dress Properly: Do not wear loose clothing or jewelry. Loose clothing, drawstrings and jewelry can be caught in moving parts. Wear protective hair covering to contain long hair. 3. ALWAYS Wear Safety Glasses: 4. Maintain Machine Tools Properly: Keep cutting tools sharp and clean for better and safer performance. Always use correct sized cutters. Inspect all electrical cords periodically and replace if damaged. 5. Disconnect Electrical Supply Cords: Always disconnect tools electrically before servicing, cleaning, changing cutters or adding accessories. 6. Stay Alert: Watch what you are doing. Use common sense. Do not operate equipment when you are tired or under the influence of medication, drugs or alcohol.
SAVE THESE INSTRUCTIONS ©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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INSTALLATION & SETUP 1. Attach the Handle to the Drill Unit (Figure 1): Remove the shoulder bolt from the tapped block on the drill unit slide rod (1/4” Allen Wrench), lift the handle into position, and re-install the shoulder bolt. Thrust washers are on each side of the slot in the handle.
Handle
Shoulder Bolt
Hole for anchoring to floor
Figure 1
2. Secure the Machine To the Floor: Holes are provided on each leg for bolting the machine to the floor if desired. 3. Connect Air to the Clamp Valve (Figure 2): The door clamp requires compressed air @ 90 PSI to operate correctly. Connection to the valve is made at the brass pipe fitting.
Connect air here
Figure 2
4. Plug in the Drill Motor: Plug the drill motor in to a standard 3 prong outlet or suitable extension cord. If a cord is used, 14 AWG (minimum) is recommended. The motor requires 120 VAC @ 7.5 Amps.
©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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ADJUSTMENTS 1. Hole Location (Figure 3): The drill unit can be adjusted to bore between 2-1/2” and 5-1/2” from the edge of the door. To adjust the drill, loosen the two locking levers, move the drill to the desired location and retighten. There are two stop bolts on the drill mount weldment that can be adjusted for minimum and maximum distances to facilitate easy and accurate changeover.
Locking Lever Drill Mount Weldment
Figure 3
2. Hole Depth (Figure 4): The depth of the drilled hole is dependent on two things: the location of the door relative to the drill, and how far the operator pulls the handle (just like a drill press). For maximum hole depth, the door stop should be positioned such that the drill travels approximately 1/2” - 3/4” before the bit enters the top of the door.
Door Stop
Figure 4
©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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OPERATION
Operation: After the machine is installed and set-up, operation is straightforward. Position the door in the machine with the top against the door stop, activate the clamp using the foot pedal valve, and pull the handle. The drill motor will turn on automatically as it travels forward. When the drilling is complete, unclamp the door.
Drill Bits: The Norfield Ball Catch Machine is designed to use carbide-tipped or high speed steel multi-spur drill bits 6” OAL (over-all length) with a 1/2” shank. The drill motor accepts bits with or without flats on the shank. Norfield recommends the following bits for optimum performance and bit life:
Ø3/4” Ø7/8” Ø15/16” Ø1”
FOR62779 FOR62780 FOR62781 FOR62782
©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
ITEM NO.
PART NUMBER ***** ***** 0037-009 0058-005 10-508 12-107 12-283 13-1033 19-001 19-025 7755-002 7755-003 7755-004 7755-102 7755-103 7756-101 7756-102 7756-103 7756-104 7756-105 7756-700 7756-800D 9511-525 9906-005 9906-010
2
4
15
5
24
25
DESCRIPTION 3/4" Solid Shaft Collar Shaft Collar, 1PC Split, 0.75 Roller Nylon Flange Foot Valve Bunting EW081602 Bushing Handle Grip Reid KHB-104 Knob Label, Rotating Cutter Label, Pinch Point Nut Plate Guide Retainer Long Frame Foot Short Frame Foot Frame Weldment Ball Catch Weldment Handle Door Stop Bushed Block DRILL MOTOR AND MOUNT CLAMP ASSEMBLY 3/8-16 x 5-1/4" Foot Pedal Guard Foot Pedal Base
3
QTY 2 4 4 4 1 2 1 2 1 1 2 2 2 1 1 1 1 1 1 2 1 1 1 1 1
PAGE 7
6
18
7
19
10
BALL CATCH MACHINE GENERAL ASSEMBLY
22
16
23
14
11
12
13
9
1
PAGE 6
21
17
20
8
©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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14
6
18
21
7
19
DRILL BIT (VARIES) 4
11
22
13
23
3
16
15
2
8
DRILL MOTOR AND SLIDE ASSEMBLY
17
20
1
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PART NUMBER 11-300 11-441 15-358 19-001 22-006 22-021 6809-027 7756-001 7756-002 7756-003 7756-005 7756-009 7756-100 7756-107 7756-108 7756-109 8276-001 8804-046 8804-047 8804-048 8804-049 8804-050 9011-075
QTY 1 1 1 1 3 2 1 1 1 2 1 1 3 1 1 1 1 1 2 1 1 1 2
DESCRIPTION AB 700-SH25GA12 Relay Omron D4C-1601 Limit Switch Milwaukee 1675 Drill Motor Label, Rotating Cutter Lane #67 Spring Lane #891 Spring Modified 2" Ferrule Motor Mount, Bottom End Plate Slide Rod Drive Block End Plate Bearing Housing Drill Guide Switch Bracket J Box Label, Norfield Center Locater Locator Slide Shaft Motor Mount, Top MOTOR MOUNT, FRONT Motor Mount, Side Spacer
©Norfield Industries • 800-824-6242 • fax 530-879-3140 • www.norfield.com
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ITEM NO. 1 2 3 4 5 6 7 8 9
4
PART NUMBER 10-1115 19-025 21-134 7756-004 7756-006 7756-007 7756-008 7756-106 9522-400
7
DESCRIPTION SMC NCQ8B200-100 Cyl. Label, Pinch Point SMC KQ2L07-34S Fitting Clamp Pad Clamp Drive Bar Clamp Slide Shaft Clamp Plate Bushed Sleeve 1/2-20 x 4" Redi-Thread
2
6
1 1 2 2 1 2 1 2 1
QTY.
4
3
9
CLAMP ASSEMBLY
1
8
5