VOLUME 16 | ISSUE 3
EXTREME WEATHER
EDITION Lightning
When avoidance is not an option
Pg. 12
After Disaster Strikes Utility PV plant recovery minimizes revenue loss due to extreme weather
Designing Solar for High Wind on Challenging Terrain
Pg. 54
Pg. 60
Rising Lithium Prices Fuel EV Anxiety Pg. 90
Plus Show-in-Print Features: • CLEANPOWER Pg. 30 • RE+ Southeast Pg. 84
Pg. 8
Pg. 20
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CONTENTS York Bight 10 New An offshore wind milestone
VOLUME 16 | ISSUE 3
EXTREME WEATHER
PUBLISHER
EDITION
Ian Stuart istuart@nacleanenergy.com
Lightning
When avoidance is not an option
Pg. 12
After Disaster Strikes Utility PV plant recovery minimizes revenue loss due to extreme weather
Designing Solar for High Wind on Challenging Terrain
ASSOCIATE PUBLISHER
Pg. 54
Quinn Stuart quinn@nacleanenergy.com
Pg. 60
Rising Lithium Prices Fuel EV Anxiety
EDITORS
Pg. 90
Plus Show-in-Print Features:
Jill Walters editor@nacleanenergy.com
• CLEANPOWER Pg. 30 • RE+ Southeast Pg. 84
Pg. 8
NACE_MayJun2022-FINAL.indd 1
product spotlight: 26 Wind Lighting
Pg. 20
Meg Lugaric meg@nacleanenergy.com ART DIRECTOR
2022-04-24 2:38 PM
On our cover…
Chris Van Boeyen production@nacleanenergy.com
In addition to providing lightning strike protection for your wind turbines, Polytech works to bring the industry sustainable solutions that improve the durability and performance of wind turbines.
SALES
Ian Stuart istuart@nacleanenergy.com
Polytech
Quinn Stuart quinn@nacleanenergy.com
/// www.polytech.com
40 Show-in-print: CLEANPOWER
DEPARTMENTS 8 10 26 27 30 46 52 73 84 86 96 98
Top story Wind power Wind product spotlight: Lighting Wind product spotlight: Software Show-in-print: CLEANPOWER Clean energy service spotlight: Project developers & EPC Solar energy Solar & energy storage product spotlight: Battery & energy storage systems Show-in-print: RE+ Southeast Energy storage Solar & energy storage product spotlight: Project developers & EPC Events calendar & advertisers list
8
Navigating the Era of Disruption with Digital Infrastructure Solutions
64
Overcoming Terrain Challenges and the Ecological Effects in the U.S.
73
Solar & energy storage product spotlight: Battery & energy storage systems
Clean Energy Service Spotlight: Project developers & EPC
52
When Solar Goes Polar How to get durable, reliable PV in extreme northern conditions
12
Lightning When avoidance is not an option
54
After Disaster Strikes Utility PV plant recovery minimizes revenue loss due to extreme weather
14
Power Your Wind Energy Safety with Electrical Testing
16
On Guard Remote blade monitoring in extreme weather
18 20
Fall Protection at Extreme Height
Bankable Wind Data for the Construction Industry
56
Trenches Solar Cable Management Above ground cabling alternative delivers above average results
58
Solar in High Winds Ground mount solar designed for extreme hurricanes in the Caribbean
26
60 Designing Solar for High Winds on Challenging Terrain
27
62 64
Wind Product Spotlight: Lighting Wind Product Spotlight: Software
30 Show-in-Print: CLEANPOWER
4
Ben Mitchell ben@nacleanenergy.com James Vail circulation@nacleanenergy.com
Storage Systems
New York Bight An offshore wind milestone
Keaton Spence keaton@nacleanenergy.com
CIRCULATION MANAGER
Electric 87 Utilizing Resistance Heat for Thermal Energy
46
Don McIntosh dmcintosh@nacleanenergy.com
ACCOUNTING
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2022 MAY•JUNE Volume 16, Issue 3
PV Installers Keep Pace
Overcoming Terrain Challenges and the Ecological Effects in the U.S.
2022 MAY• JUNE /// www.nacleanenergy.com
66
Solar Customers’ Top Weather Complaints and How to Address Them
68 Can Solar Labels Last in Any Climate? 73
Solar & Energy Storage Product Spotlight: Battery & energy storage systems
84
Show-in-Print: RE+ Southeast
86 Utilizing Electric Resistant Heat for Thermal Energy Storage Systems 88
Midnight Sun How sand-based heat storage helps solar power warms up Finnish nights
90
Rising Lithium Prices Fuel EV Anxiety
92 Hydrogen for a Cleaner, More Resilient Country 96
Energy Storage Product Spotlight: EV charging stations
Alison Bell abell@nacleanenergy.com 255 NEWPORT DRIVE, SUITE 336
Port Moody, B.C. V3H 5H1 Phone: (604) 461-6223
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EDITOR'S NOTE
NEWS BITES
H
ow many apps do you have on your phone? If you have to scroll through more than two screens to find the icon you need, you’re not alone. (Also, if your battery dies more quickly lately, you’ll want to check your settings; you should able to prevent the battery from wasting power managing apps you rarely open.) Traditionally, the IT industry concerned itself with developing really useful applications aimed at helping us get the most out of our smart phones. While most apps don’t interest me, I recognize their value for other (and more organized) people. You probably already have map and calendar apps on your phone, plus a few more frivolous ones like games or news feeds. I’m betting, however, that you may not have some of the more niche offerings; a quick online search netted me a short list of some of the lesser recognized apps. These include the intriguingly-named “Carrr Matey”, which uses a pirate voice to remind you where you parked your car, and “Run Pee”, which could come in handy by letting you know the best time in a movie plot to run to the bathroom so you won’t miss any important action. My personal favorite: “Demotivational Pics”. Years ago, I used to marvel at the creativity involved in creating an app. How do people figure out who to help do what? I also used to wonder who had the time for such a big job; it can take anywhere from 200 to 1500 hours of development before an app is ready for its debut on Google or Apple formats. Once you’re ready to introduce the world to your new and different idea, you’ll be vying for competition with upwards of 350 million available apps on offer to the general app-loving public. (After months of lockdown-induced boredom, that number may be on the low side.) This brings to mind a recent app that’s getting an inordinate amount of ad time, if the repeated interruptions to my television and radio intake are anything to go by. “Clime”, presumably short for “climate”, describes itself as a personal weather assistant that updates you with complete and real time weather updates, including live NOAA radar. No doubt there are similar apps on the market, though I admit being impressed hearing the announcer correctly pronouce the acronym for the National Oceanic and Atmospheric Administration (“Noah” like the ark, by the way, not “N.O.A.A.”). On the other hand, who besides weather nerds needs regular access to NOAA radar? Growing up, I considered the topic of weather the purview of the older crowd, like when your grandparents ask you about the weather so they can tell you about the weather where they are, or when casual acquaintances comment on the weather as a safe topic for a quick conversation. Our industry relies heavily on this data to manage millions of dollars of clean energy equipment so we can plan for possible damage, and quickly ramp production back up the moment we’re given the all clear. While hurricanes are obvious concerns for anyone within their path, lightning is less of a worry for most people; yet, each of these phenomena can set an insurer’s teeth on edge. Maintaining such valuable investments is a huge business, and the stakes are high, both financially and in terms of reputation; no one wants to see their misfortune turned into a disaster meme. Public support for the adoption and expansion of green energy demands continued demonstration of the reliability of clean energy technologies. If we are expected to wean ourselves from oil, we must match and exceed the dependable performance our energy consumers count on every day.
“It never rains in southern California.” – Albert Hammond
Meg https://blog.hubspot.com/marketing/weird-mobile-apps https://www.spaceo.ca/blog/app-development-timeline/
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2022 MAY• JUNE /// www.nacleanenergy.com
Power generating solar awning for the RV industry
Xponent Power has released a retractable solar awning for RVs, the Xpanse Solar Awning. Deployed at the push of a button, the compact Xpanse solar awning provides shade while simultaneously generating over 1.2kW of solar power to run onboard appliances. The Xpanse solar awning is compatible with most RVs and uses high-efficiency, rigid solar panels to enable extended off-grid adventures. The Xpanse solar awning is compatible with electrical components used in traditional solar installations on RVs, including charge controllers, batteries, and inverters. The product, which can mount on either side of the vehicle, provides flexibility to RV owners who would like additional power but are not looking to replace an existing awning. It can also integrate with existing rooftop installations, extending the solar power generation capabilities beyond the roof of an RV. Designed with a strong focus on quality and performance, the awning passed a series of rigorous tests that ensured its robustness. Additionally, the awning has built-in intelligence to detect adverse weather conditions and automatically retract itself to safety when needed.
Xponent Power /// www.xponentpower.com
PV electricity charges new sky jeep
The UK’s first electric aircraft charging point has been installed at the East Anglian airfield, courtesy of NUNCATS – a Community Interest Company (CIC) that aims to provide a dependable lifeline for some of the world’s most remote communities via electrical light aircraft. This unit, installed by Renenergy for NUNCATS (which stands for No Unnecessary Novelty, Community Air Transport Systems), is not only the inaugural electric plant port in the country, but is also Europe’s first solar-powered electric aircraft charging point thanks to the 33 Q.PEAK DUO L-G8 Q CELLS solar modules installed on top of the hangar. Q CELLS’ Q.PEAK DUO L-G8 425W modules provide solar power to a specially adapted Zenith 750 aircraft, or ‘electric sky jeep’, which has begun a series of solar-powered sorties above the East Anglian skies to demonstrate how sustainably powered light aviation can really make a difference in many of the most remote parts of the world. For Q CELLS, this partnership is an opportunity to demonstrate the exceptional reliability and efficiency of its solar modules. The Q.PEAK DUO L-G8 module series guarantees high performance, a high yield per surface area and an efficiency rate of up to 20.3%. The modules are made with Q CELLS’ passivation technology Q.ANTUM, which helps them deliver longterm yield security and long-lasting, low maintenance performance under a 25-year performance warranty. NUNCATS’ co-founder, Tim Bridge, hopes that the installation, which is based on an adapted car port developed by Renenergy, can serve as a launchpad for the further electrification of the skies, powered by solar energy. The prototype aircraft currently charged by Q CELLS modules boasts a 30kWh battery, which can power a 30-minute flight, the base minimum for efficacy in rural parts of the world.
Q CELLS /// www.q-cells.com
Mission to advocate for greener aviation
A team of pilots will achieve their circumnavigation with net-zero carbon emissions, mainly using Sustainable Aviation Fuel (SAF). Diamondo Earthrounding, a non-profit initiative, driven by a team of nine young aviators, departed Zurich, Switzerland in a Diamond DA50 RG 5-seater aircraft on January 2nd, 2022. Flying in an easterly direction to visit multiple airports, cities, and sustainable initiatives with a mission to connect worldwide projects for sustainable aviation, raise awareness of sustainable technologies and how to utilize them, as well as aim to accelerate aviation’s path to net-zero carbon emissions. Diamondo's founding partners and pilots Robin and Matt believe one of the main pillars for green air transport is Sustainable Aviation Fuels (SAF). During the circumnavigation, and amongst other green initiatives, the crew are therefore visiting, documenting, and reporting from sites critical to the production of sustainable aviation fuel (SAF). In addition to raising awareness for sustainable technologies, the team also promotes ways of investing in them on a voluntary basis. The Diamondo Earthrounding website offers guidance on how airline passengers, business aviation customers, and private pilots can fly with netzero emissions. Diamondo Earthrounding aspires to motivate more people to use these voluntary platforms and help accelerate aviation’s path to reduced emissions.
Diamondo Earthrounding /// www.diamondo-earthrounding.com
NEWS BITES
Reliability When It Matters Most Cutting-Edge Blade Monitoring Technology
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North American Clean Energy
7
TOP STORY
Navigating the Era of Disruption with Digital Infrastructure Solutions by Michael Martinez
If the past few years taught us anything, it’s that disruption is the new normal. Whether it’s supply chain interruptions, new COVID-19 variants, changing cybersecurity attack vectors, or increasingly unpredictable and more damaging extreme weather, the barrage of challenges and threats facing businesses is – unfortunately - here to stay. To solve these challenges and successfully navigate this new era of disruption, organizations need to move beyond piecemeal solutions. Regardless of industrial sector, now is the time for companies to take bold measures and implement holistic solutions built on secure, next-generation technology that’s flexible enough to address current operational factors and any new curveballs thrown their way. The rise of automation technologies enabled the development of Industry 4.0, a new phase of the Industrial Revolution that leverages automation and machine learning to help create more efficient and productive work environments in sectors like manufacturing. These technologies provide increased connectivity and real-time data, enabling organizations to make better decisions and see solutions to existing problems that were previously unfathomable. Companies need to prioritize creating a modern workplace with the newest technology and automation systems to optimize facility operations. Many companies who brought operations up to Industry 4.0 levels are realizing the benefits of digital infrastructure solutions that deliver data-driven business intelligence, and enhance operational and financial performance. Also key to achieving benefits of the next generation industrial environment is incorporating and supporting underlying technology infrastructure designs that prioritize an interoperable system, data driven software-based automation, and the integration of energy and automation. In the fast-changing world of industrial automation, companies must focus on implementing innovative technologies to gain a competitive advantage and better position themselves as a leader in their marketplace. A recent Deloitte survey1 found that, while nearly 100 percent of industry executives understand the urgency of a digital transformation, only 14 percent are highly confident in their company’s ability to implement it. There are three key benefits organizations can achieve by integrating industrial automation technology with their manufacturing infrastructure: 1. Remote management access Gone are the days of facility managers having to do it all by themselves. Digitizing facility controls and machines enables remote management capabilities that provide data-driven insights. Through system sensors and monitors, users can aggregate data into insightful and actionable reports to inform decisions on operational or business changes. 2. Shorter and fewer downtimes Preventive maintenance is key to avoiding downtime, which can be costly in terms of both profits and reputation. Industrial
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2022 MAY• JUNE /// www.nacleanenergy.com
automation systems can monitor operations and alert users in real-time of potential issues, enabling professionals to inspect the situation before it escalates. 3. Reduced energy spending and consumption Facility managers are constantly asked to look for new ways to optimize operations to cut spending and reduce energy consumption. Industrial automation software is an easy way to address both by providing managers insight into daily operations, giving them a holistic view of where to implement efficiencies and optimize energy usage. While the manufacturing industry is pioneering adoption of digital technologies and IoT-based applications, others are more reluctant to implement such innovation, either due to older workforces with less digital expertise or skepticism surrounding the need to improve current operations. No matter the reason, it’s time to look past that and update internal systems to better protect companies and customers. Companies cannot afford to stay in an analog world; adopting digital infrastructure solutions are critical to help securely navigate ongoing disruptions. However, digital modernization and automation comes with risks and potential vulnerabilities that organizations need to understand and mitigate. Bad actors have long targeted U.S. utilities, but with cyberattacks on the rise and showing no signs of slowing down, companies need to proactively work to safeguard potential areas of vulnerability. The increased targeting of critical infrastructure means sectors that don’t have mature cybersecurity programs, like water and wastewater, are finally taking concerted efforts to better protect themselves, including leveraging intel and best practices from the federal government and utilizing more security processes and technologies. That holistic approach to cybersecurity – addressing people, processes, and technologies
– is crucial. Given the growing IT-OT convergence, it’s more important than ever that organizations adopt flexible, vendor-neutral solutions for the most effective security. Digital infrastructure solutions can’t alleviate all issues for companies, but the system can be a mitigating force. An essential factor in boosting security is addressing the people – every employee has a role to play, and leadership needs to create a culture of cybersecurity so it’s taken seriously. This starts with establishing a set list of security policies, guidelines and practices for employees to understand. All team members – even those in positions that traditionally didn’t require a cybersecurity briefing – should be regularly briefed on both company cyber policies and best security practices. It only takes one employee to accidentally click on a phishing email and infect their network, so all employees need to fully understand their role in helping sustain a secure and protected network. The bottom line is that our industrial sector cannot afford to sit still. The new era of disruption is here to stay, and digital infrastructure solutions hold a major key to business resiliency and sustainability. Adopting next-generation digital infrastructure solutions can help better protect, and even future-proof, company operations by staying ahead of threats in whatever form they take.
Michael Martinez is Foxboro DCS Leader, Schneider Electric, which integrates worldleading process and energy technologies, end-point to cloud connecting products, controls, software and services, across the entire lifecycle, enabling integrated company management, for homes, buildings, data centers, infrastructure and industries.
Schneider Electric /// www.se.com 1
www2.deloitte.com/us/en/insights/focus/industry-4-0/digitalindustrial-transformation-industrial-internet-of-things.html
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North American Clean Energy
9
WIND POWER
New York Bight
An offshore wind milestone
by Ari Benkler and Doug Pfeister
T
his past February, the Bureau of Ocean Energy Management (BOEM) conducted Atlantic Wind Lease Sale 8 (ATLW-8), auctioning six offshore wind lease areas in the part of the Atlantic Outer Continental Shelf lying between New York and New Jersey known as the New York Bight. Due to intense developer competition, the sale brought in $4.37 Billion of bid revenue to the US treasury in the highest-grossing offshore wind lease auction ever, cementing offshore wind’s status as a flagship generation asset of the future. Turning their focus to the economic opportunities resulting from the energy transition, policymakers put in place strong policies catalyzing developer participation in the market. This policy interest, combined with developers’ prospects of winning early incumbent positions in renewable US offshore energy, led to supercharged industry competition for seabed leases. The US offshore wind industry has reached an inflection point: ATLW-8 was BOEM’s highest-grossing offshore lease auction across resources, including oil and gas. All told, the domestic industry now claims two operational demonstration-scale projects, nearly 15 GW of capacity with a secure route to market, and 25 GW more in development. By furthering decarbonization and economic policy goals, providing value for developers and investors, and bringing jobs and billions in regional economic benefits, offshore wind is charting a path to green commercial scalability that will be vital across many areas of the energy transition. Looking beyond the auction, the real economic gains to developers, policymakers, and the regional economy will accrue through competition over which projects within the new lease areas secure a route to market, also called offtake. Seabed rights alone are hugely valuable, as the New York Bight auction shows, but most project value is realized when offtake is secured. Because confidence in offtake is increasing, the gap between lease prices for sites with no current offtake and prices for more mature portfolio acquisition - including assumption of offtake contracts - is decreasing. Recent acquisitions of portfolios in more advanced development have ranged between $400 million and $1.1 billion, almost identical to the ATLW-8 lease price range, with 20-60 percent of portfolio offtake secured in each deal. This route-to-market clarity has been vital to the industry’s regional takeoff, and owes massive thanks to New York’s and New Jersey’s pioneering leadership in transparent and multi-year planning for offshore wind procurement. For developers, an offtake agreement guarantees a future stream of revenue tied to the project’s energy production through New York and New Jersey’s Offshore Renewable Energy Credit (OREC) mechanisms. Combined with the sales of power directly onto the grid, ORECs provide developers the necessary revenue certainty to proceed to move a project from high-level planning to more advanced development and eventually construction. For state policymakers, the OREC solicitation is critical because it requires developers to submit data, plans, and competitive terms that help policymakers select the best projects to advance the states’ climate, industrial, and economic goals.
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2022 MAY• JUNE /// www.nacleanenergy.com
For the regional economy, offtake certainty sounds the starting gun for the process of developing contractor relationships and signing supply contracts that will deliver the physical components, services, and labor necessary to plan, permit, and construct an offshore wind project. Local suppliers and labor unions in industries like steel, electrical components, ports, and vessels stand to benefit: in her 2022 State of the State, New York Governor Kathy Hochul projected that the five offshore projects already under contract with NYSERDA would alone bring more than 6,800 jobs and over $12 billion in economic benefits to the state. New York’s next OREC solicitation is going forward this summer. By moving fullsteam ahead, New York is ensuring a consistent stream of work for the region’s smalland medium-sized suppliers. For these suppliers to grow into a robust regional supply chain capable of servicing a mature offshore wind industry, a steady drumbeat of new projects must provide critical certainty about future revenue; New York’s drive to advance projects quickly helps provide that certainty. This is in keeping with the state’s overall strategy for the green economy: Governor Hochul’s 2022 State of the State speech included a new $500 million public matching fund to augment economic benefits owing to supply chain investments that have been guaranteed by developers. New Jersey chose to wait until early 2023 to allow new entrants additional time to prepare their OREC bids. More bids mean more intense competition and downward
price pressure. Overall, the OREC price, or payment per MWh to the offshore wind project, may well decrease due to the benefits of this intense competition and any potential technical advantages that may lie in the newly leased sites. According to the New Jersey Board of Public Utilities, the state’s economic benefits regime has seen awarded projects commit between $400 million and $1.3 billion in direct economic benefits with up to $2 billion per project in estimated indirect benefits. Looking to future lease auctions, competition for seabed rights is likely to remain intense, especially where the route to market is well-defined. In the New York Bight, large lease areas near large electric load and nation-leading demand for renewable energy has fueled especially intense competition. As shown by the 25 qualified auction participants, a huge number of global developers are interested in building US offshore wind projects. On the demand side, state policy frameworks like renewable portfolio standard carve-outs for offshore wind, Integrated Resource Planning, and the federal 30 GW by 2030 goal ensure a robust pipeline of demand for future offshore wind generation. With a strong supply outlook as global developers jockey for position in the US market and ever-growing demand from state, federal, and utility plans and policies, the path forward for offshore wind looks increasingly certain. This certainty, in turn, is key to the benefits all offshore wind stakeholders are confident the industry will bring about: efficiently moving the grid away fossil fuels, realizing substantial local and global environmental benefits, and stimulating the green energy economy with jobs and economic growth.
Ari Benkler is an Associate and Doug Pfeister a Managing Director for the Americas at The Renewables Consulting Group, an ERM Group company, based in New York City. They can be reached at ari.benkler@ thinkrcg.com and doug.pfeister@thinkrcg.com.
The Renewables Consulting Group /// thinkrcg.com
Who Are They? Intro: The recently held auction for six leases in the New York Bight was expected to be hotly contested. Global developers, investment consortiums, and energy companies have sought strategic partnerships with one another to maximize their competitive chances. Below are listed the organizations behind the winning bids. Entity: Bight Wind Holdings Land parcel: OCS-A 539 (winning bid $1.1 billion) Winners of the largest lease available at this auction, Bight Wind Holdings, is a joint venture between RWE, Germany's largest power producer, and National Grid. RWE owns roughly 9 GW of operational renewable assets globally, including 2.5 GW of offshore wind. National Grid’s participation in the project is likely to facilitate ease of interconnection, further de-risking the project. Entity: OW Ocean Winds East Land parcel: OCS-A 537 ($765 million) OW Ocean Winds East LLC is a joint venture between Portugal's EDP Renewables (EDPR) and France's ENGIE. EDPR was an original investor in the Massachusettsbased Mayflower Wind project, in which the Ocean Winds partnership now retains a 50% stake. EDPR Americas is also one of the biggest onshore developers in the nation. As of December 2021, ENGIE, one of France’s largest energy companies, owned a 2.3GW operational onshore renewables portfolio in the US. Entity: Attentive Energy LLC Land parcel: OCS-A 538 ($795 million) Attentive Energy is a subsidiary of TotalEnergies Renewables USA which began in 2021 as a JV between Total and EnBW, a large German developer. Total is one of the world’s oil and gas “supermajors” and has moved aggressively towards investment in the renewables space. Total has acquired or begun development on nearly 4 GW of US projects, part of its global aim to develop 35 GW of renewables by 2025 and achieve carbon neutrality by 2050.
Entity: Atlantic Shores Offshore Wind Bight LLC Land parcel: OCS-A 541 ($780 million) Atlantic Shores Offshore Wind Bight LLC (ASOW) is a joint venture between Shell New Energies US LLC and EDF Renewables, a major French electricity provider. ASOW has already won offtake for its original site, along the northern part of the New Jersey shore, through New Jersey’s previous OREC solicitation. Due to its experience, existing investments, economies of scale, and success in competing for offtake, ASOW is expected to be among the most compelling OREC bidders for subsequent procurements. Entity: Invenergy Wind Offshore LLC Land parcel: OCS-A 542 ($645 million) Invenergy Wind Offshore LLC is led by project sponsors Invenergy, an established US onshore wind developer, and energyRe, a new development group. The project is funded by a consortium of investors led by the project sponsors which further includes Blackstone Infrastructure Partners, the Quebec public pension fund CDPQ, FirstLight Power, and Ullico Infrastructure Fund. Entity: Mid-Atlantic Offshore Wind LLC Land parcel: OCS-A 544 ($285 million) Mid Atlantic Offshore Wind LCC is owned by Copenhagen Infrastructure Partners (CIP). As one of the global developers with a meaningful US incumbency advantage, CIP was involved with Avangrid (Iberdrola) in the development of the first US utility-scale offshore wind farm, Vineyard Wind. CIP also retains seabed rights to OCS-A-522, a Massachusetts lease area capable of selling power into New York as well as New England, that is expected to compete in upcoming and future procurement rounds.
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North American Clean Energy
11
WIND POWER
Lightning
When avoidance is not an option by Søren F. Madsen
S
ound familiar? Lightning is sometimes treated as an issue that only affects some turbine parks. But the reality is different. Lightning is one of nature's most common – and most destructive – spectacles. Around the world, there are over 3,000,000 flashes every day. And with the climate changing, we are seeing even more lightning events in areas that have never experienced lightning strikes before. Tall structures like wind turbines are prone to being struck by lightning. This becomes even more profound as turbine sizes increase. Yet, being struck is just one effect of the phenomena: wind turbines also initiate lightning flashes themselves, which is known as upward lightning. And with the ideal wind turbine sites gone, developers and owners are forced to erect turbines at ever more remote locations with suboptimal wind classes, microclimates, and terrains. When you combine the general lightning phenomena with new lightning patterns due to climate change, increasing turbine size, turbine-triggered upward lightning, and suboptimal (and remote) terrains, it becomes clear: avoiding lightning is not an option. But preparedness is. Lightning damages, related repairs and downtime are major cost drivers in the wind sector. Onshore wind owners might be lucky to get a bill for “only” tens of thousands of US dollars; offshore, those costs could start at a six-figure scale. Materials, service, personnel, mobilization, logistics, loss of power production, weather delays – all these add to the costs for wind park owners and operators. With such an extensive effect, lightning preparedness offers a simpler and cheaper way out. Preparedness centers around four main aspects: 1. Assessing lightning risks on site. 2. Designing and building robust blades, lightning protection systems (LPS), and conductive components. 3. Verifying the LPS performance by modelling and lightning testing. 4. Monitoring the LPS performance in the field. These complement each other in a way that enables owners and operators to be fully prepared to what comes next: lightning. Lightning strikes vary across a single wind farm due to local topography and weather conditions. Whether it is onshore or offshore, understanding the lightning risks at a future or existing wind turbine site is crucial. When developers carry out a site assessment prior to installation, they get to know the expected lightning exposure, severity, and occurrence for the specific wind farm. This helps them to find an optimal weather window for turbine installation well in advance, lowering the risks for installation delays that otherwise lead to significant costs. Engineering teams can also use the site assessment data during their blade- and lightning protection system (LPS) design. By integrating the local lightning risks into their models, they can make the turbine components and LPS more robust against lightning damage. And by knowing the individual risks for each turbine at a single park, they can customize the LPS even further to maximize protection and decrease costs. At an already existing turbine park, lightning assessment addresses other
aspects, including how to prioritize an LPS retrofit or lightning measurement campaign, when to schedule retrofitting based on lightning seasons, and why are there static precipitation issues. Lightning site assessment gives manufacturers, developers, and owners the crucial data they need for turbine and LPS design, and installation and maintenance planning – all of which help minimize lightning damages, expenses, and delays both in the short- and long term. When it comes to the damages, manufacturers play a crucial role. As lightning is unavoidable, they have two goals in mind: first is making sure lightning strikes the turbine at the right place, and second is leading the current from the strike point down to the earth without causing any troubles along the way. Numerical models and computer simulations are essential to achieve these. Models and simulations allow engineering teams to find the lightning attachment points, outline the risks of lightning strikes across the whole turbine structure, see how the current travels within the blade and across turbine components, or visualize side flashes, thermal damages, or any other indirect effects within the turbine. Feeding these results (and the ones from the site assessment) back to the blade and LPS designs - and adjusting them along the way - ensures an efficient and robust process that minimizes failures and delays upon prototyping and product testing. When manufacturers get to the lightning tests, they have a lot to consider: Choosing the right laboratory (accredited? Independent?); the type of lightning tests (standard setup or customized? High voltage or high-current tests?); and the turbine component to be tested (full-scale blade or just the tip? What about nacelles or blade bearings?). One thing is certain: all tests must be according to the international standards. Why? Because it allows a smooth and fast(er) certification of the new LPS, and ensures the developers and owners that the system will protect their turbines. Lightning preparedness does not stop here; the LPS needs to be monitored after installation. Without monitoring, the owners and operators will not see if something needs to be replaced or repaired, or if the LPS is truly compliant to the real lightning conditions on site. You’ll find different monitoring solutions on the market, a few of which can even gather real-time data on the lightning characteristics and turbine conditions. With these, owners and operators can maximize their turbines’ performance, plan maintenance and inspections, and keep their turbines fully protected against lightning damages. Lightning will not go away, and it cannot be avoided. Playing it safe costs less than those six-figure repairs. If the wind sector wants to boost the green transition, lowering costs and risks is key. It will not only help their own budgets (and reputation) but will shift public opinion to help push legislation, regulation, and investment in the sector forward.
“Lightning is not an issue at our site.”
“We have never had any lightning at our wind farm, why would we start having them now?”
“Chances of a lightning strike are low, so we prioritize other things. We will just go ahead planning the installation and hope for the best.”
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2022 MAY• JUNE /// www.nacleanenergy.com
The author is Søren F. Madsen at Polytech, a solution-oriented partner in the global wind sector.
Polytech /// www.polytech.com
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North American Clean Energy
13
WIND POWER
Power Your Wind Energy Safety with Electrical Testing by Richard Rivkin
It is no secret that wind energy workers are exposed to several different work-related hazards. Whether constructing new turbines, refurbishing existing units, or performing general work around windmills, it is imperative for their employers to assess all the potential threats in order to implement optimal work practices and procedures, including the use the personal protective equipment (PPE), while also ensuring the PPE is safe and effective for its intended use. Electrocutions and exposure to arc flash are among the top safety and health concerns. At any given time, wind energy workers are working on or around generators, control panels, slip rings, batteries, capacitors, transformers, collector systems, substations and test equipment. Or they may be performing activities such as IR inspections with equipment open, racking in and out of circuit breakers, inserting or removing energized equipment, LOTO, fault finding and testing in an energized sate. All of which pose significant electrical safety risks. A proper arc flash hazard analysis and shock risk assessment will identify the exact controls that should be in place (engineering, mechanical, human, or otherwise). From there, the appropriate electrical safety program and PPE can be determined. The NFPA, along with the Occupational Safety and Health Administration (OSHA), mandates and enforces safer electrical work practices under the NFPA 70E standard. Wind energy workers are touching exposed conductive parts, which makes their hands highly susceptible to arc flash and electric shock. OSHA rules require the use of rubber insulating gloves (electrical gloves) when even the smallest probability of contact with 50 volts AC or higher exists. Electrical gloves are the only protective gear designed for constant contact with, and protection from, energized conductors and equipment. All of the other items are designed for protection from accidental, incidental, or brush contact. Arc-rated work gloves alone provide no protection from voltage. Electrical gloves are an essential element in protecting workers exposed to high-voltage currents. Shock protection is the primary benefit. However, electrical gloves also provide significant burn protection in the event of an arc flash. According to the OSHA 29 CFR 1910.137 standard, electrical gloves must be rated for the voltage to which a worker will be exposed (phase to ground or phase to phase) and marked to indicate their rating. For in-service use, the maximum use voltage must be above the actual exposure, but it is important to take note of the proof test voltage as well. All electrical gloves are tested by the manufacturer at the specified proof test voltage. Manufacturers also perform a dielectric breakdown test at an even higher voltage to validate the dielectric strength of the rubber material. The result
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2022 MAY• JUNE /// www.nacleanenergy.com
is a significant margin of safety between the test voltages and the maximum use voltage. Each specific hazard assessment will help in determining which class of gloves is appropriate for the application. Voltage protection is broken down into the following classes, and each class of gloves is clearly marked with the maximum use voltage on the color-coded label: It is important to note that the ASTM standards also include DC test and maximum use voltages, as wind energy workers could be exposed to both AC and DC. But wearing the appropriate personal protective equipment alone is not enough. OSHA regulations and ASTM standards also require regular dielectric testing of in-service electrical gloves in order to maintain compliance and ensure the products’ safety and integrity when exposed to a wide range of voltages. ASTM Manufacturing and Acceptance Standards mandate the
testing of rubber insulting equipment by the manufacturer or supplier prior to the first delivery to the end user. Users also have the option of performing or requiring an acceptance test upon receipt of the goods and prior to placing rubber insulating gloves into service. Once placed into service, the periodic re-test intervals should be based on work practices and test experience. For gloves, ASTM F496 states that the interval shall not exceed six (6) months except for industries that utilize insulating gloves as precautionary protection, in which case the maximum interval may be increased to nine (9) months. However, do not place rubber insulating products into service unless they have been tested electrically within the previous twelve (12) months. These inservice re-test intervals are the MAXIMUM permitted and in addition to the daily field care and inspection. It is quite common for users to specify shorter intervals. Periodic retesting of electrical gloves should be performed at the proof test voltage using specialized equipment designed to gradually increase the voltage to the desired test level. The dielectric
test is two-fold: pass/fail on the ability to withstand the rated test voltage and, for electrical gloves, quantitative on the ability to prevent electric current from passing through the rubber goods above the maximum contained in the specifications. Products passing the inspection and test procedures can then be returned to service. If you do not have the equipment required to perform these electrical tests, there are independent testing facilities that can perform the acceptance and inservice testing on behalf of end users. At a minimum, ASTM standards require that the inspection and testing process include the following steps: 1. Check-in 2. Removing previous testing marking 3. Washing using cleaning agents that will not degrade the insulating properties 4. Visual inspection of all surfaces (inside and out) 5. Electrical testing 6. Final inspection 7. Recordkeeping 8. Marking 9. Packing in appropriate containers (“appropriate containers” means boxes, or similar sturdy packaging materials to prevent folding, creasing or similar loose storage that can cause stress on the rubber) for storage or shipment When selecting a test lab for use, make sure that it is a NAIL-accredited test lab. NAIL stands for National Association of Independent Laboratories for Protective Equipment Testing (www.nail4pet. org). It incorporates the only Laboratory Accreditation for the electrical equipment test labs program in North America. NAIL4PET helps develop uniformity in testing, and works in close association with the American Society of Testing Materials (ASTM International). Of increasing interest is the “test it as you use it” approach. While AC is the primary method of electrical testing, the ASTM Specifications for Electrical Protective Equipment for Workers do include both AC and DC test voltages and maximum use voltages for safety. Therefore, it makes sense to DC test electrical gloves for use in wind renewable power generation where there is exposure to DC energized circuits and equipment. Overall, the hazards and risks associated with working on or around wind turbines are similar to those found at most power generation facilities around the world. The remoteness and confined space environment exacerbate the need for electrical safety. Fortunately, there are practices that you can implement to prevent injuries and citations. Testing is a critical and required - yet often overlooked component to maintaining arc flash and electrical safety and compliance. With several workers required to wear electrical gloves and so many different
testing intervals to consider, it is easy to see how compliance can fall through the cracks. Consider partnering with an electrical test lab that can test your electrical gloves AND manage the change-out process for you. Keeping these services bundled together under one roof will minimize outof-service time and save money by delivering a start-to-finish solution that includes cleaning, visual inspection, electrical testing, markings according to your safety protocols, and shipment to your jobsite so that you can focus on other work priorities while staying safe, productive, and compliant!
Richard A. Rivkin is Chief Executive Officer and Chairman of the Board at Saf-T-Gard International, Inc., a privately held familyowned and -operated global supplier of industrial safety products based in Northbrook, Illinois. Founded in 1936 as Latex Glove Company, Saf-T-Gard carries on the tradition that was started more than 85 years ago: bringing customers the products, training, and service they need to keep employees safe in the workplace.
Saf-T-Gard International, Inc /// www.saftgard.com
North American Clean Energy
15
WIND POWER
On Guard
Remote blade monitoring in extreme weather by Alexander Steel
W
ind turbines that are used for power generation around the world come with operational challenges, as do all forms of power generation. Extreme weather and a changing climate can pose an exceptional threat to wind energy assets. Turbine blades are continually exposed to harsh winds, precipitation, and more, and must be periodically inspected to identify damages and erosion that can interfere with their operation. Unfortunately, these inspections are often conducted too infrequently to identify damages before they worsen to create more costly and hazardous concerns. Luckily, breakthroughs in remote monitoring technologies allow operators to actively identify and address these issues between inspections and upon onset.
Extreme weather impacts on wind turbine blades
Though wind turbine blades are designed to withstand weather conditions, they are still prone to damage. Lightning strikes, for example, can cause a variety of damages, with the most severe issues resulting in blade failure. Rain, hail, snow, and high winds can also degrade the blades, leading to erosion and decreased performance. The following blade issues can result from extreme weather events: • Cracks Cracked wind turbine blades can be caused by a range of factors, including fatigue, manufacturing defects, lightning strikes, icing, and the effects of high winds. If left undetected, cracks may propagate and lead to complete blade failure. • Ruptures and perforations Lightning strikes, variable wind conditions, and fatigue can result in blade perforations or ruptures such as split tips and trailing edges. These defects can allow the elements to affect the interior of the blade, especially during cold temperatures, leading to costly repairs and potential failures. • Delamination Delamination may occur on or below the surface of the blade skin due to an impact, lightning, or a defect during the manufacturing process when the blade material fractures into layers. This can occur with object collisions, as well as lightning strikes. • Bond line failure Over time, structural fatigue can result in adhesive, cohesive, and substrate failure for bond lines. • Leading edge erosion Exposure to rain, hail, dust, ash, humidity, and moisture cause a gradual degradation of the blade's surface. This results in an inefficient aerodynamic profile and loss of production.
Acoustic Emission (AE) sensors
Figure 1 – Damaged blade: Remote monitoring technology can be used to detect blade damages caused by lightning strikes or other extreme weather events, earlier than traditional inspection methods.
Figure 2 – Laminate repair: Identifying damages early enables turbine operators to prioritize inspection, maintenance, and repair activities with more informed decision-making.
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2022 MAY• JUNE /// www.nacleanenergy.com
Additional benefits of remote monitoring
• Blade condition data is available in real time to give operators and engineers greater insight into the overall fleet condition. • Early damage identification allows timely scheduling of maintenance and repair visits before problems worsen. • Data available through continuous monitoring allows each blade to be ranked and inspections or repairs to be prioritized.
Key takeaways
Traditional inspection method issues
Since wind turbines are constantly exposed to the elements and an increased number of severe weather events, frequent inspections are a critical part of ensuring their longevity and high-performance. Unfortunately, traditional inspection methods — usually conducted by rope access technicians who perform various nondestructive testing (NDT) methods to find defects — are typically only conducted every six months to three years, allowing time for damages to form and propagate in between inspections. These methods also require turbines to be taken out of service, which lowers a site’s overall generating capacity. While drone-based inspections are efficient, they too have their difficulties. As a result of these methods and the associated obstacles, many defects go undetected for a long period of time. This results in extensive, costly repairs. Early detection of defects can allow for improved performance, lower repair costs, and the reduction of blade failures.
While some aspects of wind turbine systems can be maintained without human interference, condition monitoring and fault diagnosis play a crucial role. Thanks to advances in monitoring technology, storm damage on blades can be detected before defect propagation occurs. Acoustic Emission (AE) technology uses remote sensors to detect damages at their onset, and alert operators in real time to events, activity, and integrity condition degradation. The data collected by these sensors can be used to track trends and improve the overall performance of wind turbines. By using data from remote sensors, operators can make more informed decisions about how to operate turbines safely and efficiently. The use of AE technology has made it possible to track blade damage with increased accuracy, without needing to take the blade out of service. The integrity of each blade is monitored with one AE sensor installed in each of the blade bulkheads, while a data collection system is installed in the hub. When an instance of damage initially occurs on a blade, the sensor hears this change and sends out notifications via a web-based portal. The information from these devices continuously flows into an application portal through either cellular or Wi-Fi networks. This provides site managers, fleet engineers, and operations teams with a live status on the turbine blades' condition, as well as historical records for any changes to its condition over time. Access technicians or remote drone operators can be immediately dispatched to further evaluate the damages and, if necessary, perform repairs.
Figure 3 – Real-time data: Identifying Through a web-based data portal, operators can access real-time blade integrity data during extreme weather events, so they’re aware of blade issues that require immediate remediation.
Remote monitoring technology What can be done to maintain the operational efficiency of wind turbines exposed to extreme weather conditions? The digital age has brought about an effective answer. The solution is to supplement traditional inspection methods with remote monitoring technology.
Ultimately, the use of remote blade monitoring can help wind turbine operators protect their investment and help to ensure that their turbines are able to generate power reliably, even in the most extreme weather conditions. While remote monitoring isn’t intended to completely replace periodic inspections, it is a valuable tool that provides immediate weather-related damage alerts, notification of active versus stable defects, and prioritization of inspections and repairs. This has the potential to substantially reduce repair and inspection costs while allowing for confidence in operation despite extreme weather conditions.
Alexander Steel is MISTRAS Group Global Wind Energy Center of Excellence Manager.
Sensoria Wind /// sensoriawind.com
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North American Clean Energy
17
WIND POWER
Fall Protection at Extreme Height by Stephen Hartsell and Jill K. Alexander
By law, work at height requires safety measures to adequately protect the worker. It stands to reason, then, that work at extreme height requires extreme safety measures. OSHA mandates fall protection: in general industry for heights as low as 4 feet; in construction at just 6 feet; and, for scaffolding at 10 feet. With the average height of a land-based wind turbine at nearly 300 feet – about the height of the Statue of Liberty – those in the clean energy sector may wonder, what is different about fall protection at extreme heights?
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It may surprise you that fall protection itself is the same whether the worker will be at 4 feet or 400 feet. The standard ABCDs of fall protection, or fall protection basics, still apply: A. Anchorage, the secure point of attachment for the fall arrest system, must be able to support the necessary load in a fall event with a suitable safety factor. B. Body wear, most often a harness, safely distributes the fall forces over the worker’s body and provides an attachment point for a worker’s personal fall arrest system. C. A Connector, such as a lanyard or self-retracting lifeline, securely fastens the worker’s body wear to the anchorage and arrests the fall to allowable forces. D. Descent and rescue are an often overlooked yet critical component that ensures a fallen worker can be lowered (or raised) to safety in a prompt manner. Risk assessment is the first step when working at any height. This is where factors unique to both the specific jobsite and to extreme heights in general can bring additional challenges. While 20 percent of fatal falls are from heights of just 10 feet or less (more people are, in fact, working at lower heights), elevated work environments can be unforgiving. Awareness of the added risks at extreme heights is key. • Rescue will be more challenging: When working at extreme heights, available resources may be scarce. Considering that it likely took additional time for the worker to get to the higher surface, the same will be true for the rescue team. It is critical to have a proven, practiced rescue plan. • Wind velocities are more extreme: By design, a wind turbine is exposed to higher winds. This can cause loss of balance, impair visibility, and lead to stiff joints and fingers. • Sun exposure is more extreme: By definition, solar panels will be located in high sun areas. Extreme heights are closer to the sun and often in open areas. This can cause hazards ranging from inconveniences such as sweating and glare to
serious concerns such as a heat stroke with loss of consciousness. • Unique structures may have challenging obstacles: Wind turbine blades, heavy solar panels, and intersecting cables are just a few of the built-in hazards that workers need to navigate around, under or through. • Energy involves electricity: While not intrinsic to extreme heights, the added hazard faced in any situation with an electric element is worth a mention since many utility services operate at excess heights.
©2022 Safewaze Equipment selection and inspection are crucial components in fall protection at height. Every tradesperson knows you need to have the right tool for the job and take proper care of those tools. Your personal protective equipment (PPE) is no different. o All PPE must allow for comfort with unrestricted movement and proper ergonomics for long term health. o Given the unique challenges of extreme height, lightweight materials are generally preferred; aluminum components can offer valuable weight reduction. o Materials must also be weather resistant and able to withstand the elements, which is particularly important for ropes. o Trailing rope grabs (those that follow the user smoothly) are generally preferred for better mobility and increased freedom of movement. o Pads that breathe can reduce distracting and potentially dangerous sweating, as well as helping to prevent heat exhaustion. o Always inspect every piece of equipment before each use. Conduct additional inspections as required by the jobsite partners and relevant laws. Use of an inspection checklist helps make the process more efficient and ensure that nothing is missed. Immediately remove any items that do not meet inspection criteria from service. Following the critical ABCDs is the letter “E” for education. Train early and often. Early training is especially important as 20 percent of fatal falls occur in a workers’ first two months on the job. Every worker should understand the nature of the job and the specific product usage for the required safety equipment. Workers and leaders alike must be empowered to recognize and question unsafe conditions within a culture that is committed to physical and mental safety. Leadership must understand relevant regulations and requirements that impact the jobsite. Fall protection at every height is a balance where doing the right thing wins. It allows companies to work efficiently, meet deadlines and budgets, avoid violations and, most importantly, send every worker – whether at 400 feet, 4 feet or on the ground – home safely each night.
Stephen Hartsell is VP Sales, and Jill K. Alexander is VP Marketing at Safewaze. They are both dedicated to protecting the lives and livelihoods of workers at height.
Safewaze /// safewaze.com
North American Clean Energy
19
WIND POWER
Bankable Wind Data for the Construction Industry by Eduardo Estelles
W
ind sensors have a critical role in the wind energy industry: they collect data that is used to estimate electricity production, which then calculates revenue during the project lifetime. The same principle can be applied for safety purposes in the construction industry, especially in projects that involve tower cranes. Historic wind data can be analyzed to schedule lifts and other weather sensitive tasks more efficiently. At the same time, live measurements can be used for short-term decisions, complementing historic data. The wind energy industry has driven innovation in sensor technology, but there is a technical challenge when using this technology in construction applications. Most sensors that are currently in the market focus on lower wind speeds such as 3-7 m/s, which are typical in meteorology applications and wind energy projects. On the other hand, tower cranes and high-rise constructions are often exposed to wind speeds of over 30 mph (>13.4 m/s). Project developers in the wind power industry use measured data to estimate generation in terms of probability figures like P75 and P90. • P75: Generation level that will be exceeded by the wind turbine 75 percent of the time. • P90: Generation level that will be exceeded 90 percent of the time. Development banks and other financial institutions are very interested in these figures when financing a wind farm, since it describes the project’s loan payment capacity. A similar principle can be applied in the construction industry: wind data is not associated with a revenue stream like in wind turbines, but it can help construction firms avoid major costs. If a crane rental company knows the times of the year when high winds are more likely at each site, this information can be provided to contractors for more effective scheduling.
What is the cost of wind in the construction industry?
According to a two-year study across 148 construction sites in the UK, a typical €200-million project can suffer the following impacts as a consequence of adverse weather: • An average direct cost of €250.000 (about $275,000 U.S.) per day. This includes labor, leased equipment, and penalties for missed deadlines. • This figure does not account for indirect costs such as health & safety, contract disputes, loss of profit, loss of reputation, etc. Crane operators and construction managers know they can proceed safely when wind speeds are below 30 mph (13.4 m/s), and that they must stop at speeds over 35 mph (15.6 m/s). In the 30 - 35 mph range, however, deciding between continuing or suspending construction activities leads to many disputes and disagreements. In the study, wind speeds below 30 mph were measured 58 percent of the time, and wind speeds above 35 mph were measured 15 percent of the time. However, wind speeds within the uncertainty range of 30-35 mph were measured 27 percent of the time. For a typical construction project, this means project managers can expect many days where the decision to pause lifting is not clear. In the wind power industry, it’s now possible to forecast how the wind will behave during the next 10-15 years, and analyze the financial performance of a project based
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2022 MAY• JUNE /// www.nacleanenergy.com
Number of days with +16m/s wind per month
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on this data. When the same concept is applied in the construction industry, contractors and crane rental companies can know what site conditions to expect during the next few years. The weather is unpredictable in terms of specific dates and hours, but predictable in terms of general patterns and profiles.
Using wind data effectively in tower crane operation
Having accurate wind data is important, but construction firms cannot ignore the role of human interpretation. Contractors need to ensure that crane operators, project managers and other staff members are provided with exactly the same data. Otherwise, they may reach different conclusions based on measurements from different sources. An anemometer installed 10 m from the ground will give very different results than a cranemounted weather station at 130 m. Crane operators and project managers must also be aware that the average wind speed does not tell the entire story: turbulence intensity is also critical. A tower crane subject to constant 25 mph winds will not experience the same forces as another crane under changing winds with an average speed of 25 mph. Safer decisions are possible when average wind speed data is complemented with turbulence intensity. Based on lessons learned from the wind power industry, the following general recommendations can be made for wind measurements in construction projects: • Use previous measurements as a reference for data correction. • Use data from surrounding projects, ideally those with similar conditions: similar crane height, season of the year, etc. • Keep a wind database for the last 5-10 years, to be used for regressive forecasting. Crane rental companies can help their customers by providing centralized wind data, which can then be used for sitespecific forecasts. The value provided by this data for construction firms can be compared with probability figures like P75 and P90 in the wind energy industry. In other words, crane rental companies are not only renting their equipment with this
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approach, but also their accumulated weather data and expertise. • The combination of historic and live wind data can be used to justify delays caused by unfavorable weather, helping contractors avoid hefty fines for missed deadlines. • Construction firms can also be provided with crane-specific wind forecasts, instead of relying on general forecasts that may not reflect the exact site conditions. • Project managers can rely on this data to schedule critical activities like lifts and concrete pours more effectively. With a centralized wind database, crane rental companies can estimate the potential number of winded off days for a project, based on its location and schedule. This information can be used to identify the best months for lifting, when the potential impact of high winds is the lowest.
Real life example: winded off days in February and March, 2019 and 2021
Weather monitoring services allow crane rental companies to access centralized data for their entire crane fleet. They can create a site profile with historic wind measurements from nearby tower cranes having at least one year of data. This data can be standardized for different crane heights and seasons, and combined with 5-10 years of historical measurements from wind databases. The following chart shows the number of winded off days in 2019 and 2020, between the months of January and August: This chart shows an example of the typical differences that can be expected from year to year: 2019 had 3 winded off days in February and 9 in March, which was reversed in 2020, with 10 winded off days in February and 3 in March. A detailed analysis of the measured data revealed that winded off days tend to happen by late February and early March. Forecasting exact dates is not possible, but contractors know they can expect frequent high winds at this time of the year. If a critical lift is scheduled at this time, project delays are very likely. As more construction companies use centralized wind data, the size of the database increases and more accurate forecasts are possible. Crane manufacturers and rental companies who keep an organized database of historic wind speeds can provide added value to their customers. However, this data must be highly detailed to be useful in future projects, complemented with information such as project location, measurement height, and time of the year. Of course, customer privacy is also an important consideration when using centralized weather data. Historic wind measurements should belong to the customer, and used anonymously when forecasting weather conditions for other projects.
Eduardo Estelles is Managing Director at WINDCRANE. WINDCRANE has been developed by Logic Energy, a company with over a decade experience delivering weather and energy monitoring systems for businesses. Logic Energy is based in Scotland, one of the windiest places in the world. The origins of the company go back to the Wind Energy industry where we supplied systems to collect wind data over a few years before a wind farm was created.
WINDCRANE /// www.windcrane.com
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21
WIND POWER
Remote monitoring of all power system functions
Russelectric’s customized supervisory control and data acquisition (SCADA) systems, enable users to monitor system operation, acknowledge alarms, and review PLC setpoints and alarm history. All screens are custom-designed for each power control system, providing a realistic, accurate display. The basic SCADA system includes a dynamic oneline display with changing color codes to indicate real-time power switching device status and power source connection to the loads. Event logging, alarm logging, and help screens are also included. Optional enhancements are available to provide added functionality. Included are highly detailed graphic displays of the physical arrangement of equipment, control panel close-ups, instrument displays indicating actual values, and the ability to initiate control functions. Also available is an optional simulation system. Based on SCADA system graphics, the simulation system enables off-line operator training without affecting any operating system parameters.
Russelectric /// www.russelectric.com
SUPPORT AT EVERY TURN W E D O T H E H E AV Y L I F T I N G , S O YO U D O N ’ T H AV E TO
Anti-fog and full-face protection Brass Knuckle’s Vader Combo is a goggle and face shield in one, with BK-AntiFog for clear visibility. Its integrated face shield offers 180° peripheral vision and face coverage. Ultra-soft conditioned rubber forms a splash barrier. Because the face shield isn’t attached to a hard hat, it provides mobility and visibility. Brass Knuckle has created a product primer to help industry vets more accustomed to old-style face shields better understand the differences inherent in Vader Combo. Readers are encouraged to download the fact sheet and watch the BKTV video of it at work in real-world conditions. BKAnti-Fog exceeds the industry’s stringent anti-fog standard and makes Vader Combo a suitable choice in face protection for any application with sprayback that can cause lens fog. The ANSI-rated, militarystyle splash goggle also includes a durable anti-scratch treatment and is D3 rated for droplet and splash protection. The built-in venting system helps reduce the potential for moisture buildup, helping to maintain clear vision. If a job exposes its workers to any kind of wetness or debris being thrown into their faces, the Vader Combo brings the necessary protection. It protects from the sun, from impact, from splash, and even from dangerous, temporarily impaired vision caused by fog.
Ultra-portable drone solution for flexible wind turbine blade inspections Sulzer & Schmid Laboratories AG has launched its new 3DX SmartPilot drone solution, specifically developed to enable inspection campaigns in geographies where site access or complex logistical barriers require a quick, highly portable blade inspection solution. Operators can now rely on the 3DX SmartPilot to deliver semi-autonomous drone inspections using portable equipment that can be brought onsite easily and deployed immediately. The 3DX SmartPilot Solution is powered by Sulzer Schmid’s proprietary software and compatible with most small off-the-shelf DJI drones. It is designed to deliver semi-autonomous inspections carried out by a drone pilot with the assistance of the 3DX software to ensure optimal flight paths. The inspection data is uploaded, processed, and analyzed in the 3DX Blade Platform, an advanced data management system for blade inspections.
Sulzer & Schmid Laboratories AG /// www.sulzerschmid.com
Brass Knuckle /// www.brassknuckleprotection.com
Expanded capacitor range with reduced sizes
CONSTRUCTION AND ENGINEERING SERVICES At Logisticus, we understand your wind project is only as strong as the team behind it. From off & on-site civil design and construction services to CRUA, TIA and bridge studies, we holistically cover it all to ensure your project has the support and expertise it needs early on to succeed.
M O R E I N N OVAT I O N . L E S S R I S K . WANT TO LEARN MORE? VISIT LOGISTICUSGROUP.COM TODAY.
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2022 MAY• JUNE /// www.nacleanenergy.com
The NEW IBEX Total Access System (TXS) provides technician safety, comfort, and productivity. The Integrated Access Controller offers a single connection to the user with an integrated Z359.16-2016 rated fall arrest and separate 10:1 safety factor climb assist belt. Based on the patented IBEX control system, the TXS delivers customizable assistance up to 90% of climber weight. The continuous loop belt eliminates the need to reset between climbers.
FRAKO expanded their power capacitor offering which now includes both kVAR rated capacitors and uF rated capacitors for power electronic (inverter) applications. Their LKT kVAR rated capacitors are typically used for power factor and harmonic filter systems. They are rated in kVAR and all are high harmonic duty. Continuous ratings include 110% voltage, 165% current, 60C surrounding air and 4000m altitude, all without derating. LKT-F capacitors are for power electronic and power conversion applications. These are typically used in filter applications where a DC bus is switched either for motor control, grid-tied inverters, battery energy storage, or for voltage/frequency converters. These are uF rated with high current and voltage capabilities.
SafeWorks, LLC /// www.safeworks.com
Allied Industrial Marketing, Inc. /// www.alliedindustrialmarketing.com
Fall arrest and climb assist in one
Lightning protection measurement of wind turbines
Megger’s KC-C test leads are lightweight, making them safe for use at extreme heights, and are designed to work with Megger’s DLRO2 low resistance handheld ohmmeter long test lead mode to measure the resistance of the lightning protection circuit of wind turbines. These new leads can be used either in a manufacturing plant or in the field for maintenance. The KC-C test leads provide a complete and convenient solution for supplying reliable leads that are long enough for testing the continuity of lightning protection conductors in turbines. They offer accurate results and eliminate the time-consuming, inconvenient, and unreliable process of engineers and technicians having to fabricate their own test leads. Available in two lengths, 328ft and 164ft, each testing lead comes standard on a heavy-duty cable reel that is fitted with a friction brake to avoid tangles while reeling out the cable, and are rated to 10A. Each lead set includes two test leads fitted with a duplex handspike for probing the lightning receptors on the tips of the turbine blades. They are also fitted with a robust Kelvin clip that is designed to offer ease of use, while providing consistent and reliable connections that are needed to ensure accurate and repeatable results. The KC-C test leads also feature hook terminations marked with C or P to ensure the right connections are made, and a cable guide on the cable reel to assist with orderly rewinding. These lightweight lead sets, weighing approximately 17lbs, use a duplex connect test lead system that allows probes or clips to be changed quickly and easily on-site. When combined with the DLRO2, they have a combined weight of less than 20lbs.
Megger /// us.megger.com
Biodegradable penetrant quickly frees frozen components
Retro style and high performance safety glasses
Renewable Lubricants new Bio-Blast Penetrant is a high-performance, fastacting, biodegradable penetrant that eradicates rust and dirt to quickly free corroded nuts, bolts, and other frozen components. A patented blend of additives and bio-solvents provides a fast-penetrating catalyst that is non-staining to ferrous and non-ferrous metals. Fast capillary wetting action reduces surface tension, freeing up frozen parts quickly. This non-flammable, non-combustible formulation is safe for the workplace as well. Renewable, non-toxic, OSHA and ISO-1400 compliant Bio-Blast contains no hazardous VOCs, making it suitable for use on nuts/bolts, air tools, rusty chains, jacks, locks dies, linkage cables, wire ropes, hinges, firearms, fishing reels, and more. Bio-Blast meets the Environmental Protection Agency (EPA) 2013 Vessel General Permit (VGP) guidelines for Environmentally Acceptable Lubricants (EALs) and is useful where low toxicity, biodegradability, and non-bioaccumulation properties are required. Penetrates in close tolerances and prevents corrosion.
Pyramex is introducing the all-new Legacy glasses, a stylish and high- performing option for a wide range of applications on the job including brazing, cutting, and welding applications. The new Legacy glasses utilize the company’s H2MAX anti-fog coating technology. This means the lenses offer continued clarity working against sweat, extreme humidity, and a range of temperatures making them suitable for a variety of work applications. Constructed with polycarbonate, the lightweight glasses are highly resilient and impact and scratch resistant. Importantly, the glasses have integrated side shields to provide additional protection for the wearer and offer two infrared (IR) options, IR 3.0 filter and IR 5.0 filter. The Legacy meets ANSI Z87.1+, CSA Z94.3, CE EN166, and UKCA safety standards having undergone and passed a battery of rigorous tests. The lenses are also UV rated, providing 99.9% protection from harmful UVA/UVB rays. The Legacy eyewear is available in eight variations with three options including H2MAX technology and two with welding-grade IR.
Renewable Lubricants, Inc. /// www.renewablelube.com
Pyramex Safety /// www.pyramexsafety.com
Digital tool for the design of floating wind turbines
Bureau Veritas (BV) has launched a new digital simulation tool, Opera, for the certification of floating wind turbines. Opera offers an independent and fully integrated modeling solution that includes all components of a floating wind turbine, from mooring systems to blades. It is a tool for sea-keeping and station-keeping of any floating structure, including floating wind turbines powered by both sea and wind loads. It addresses the complex physics involved with aero-hydro couplings and the multibody interactions inherent in floating projects. Opera’s capabilities include a thorough understanding of any floating wind projects and flexibility to cater for any innovative design, it performs integrated loads analysis taking into account all types of coupling, it provides accuracy, reliability and speed to support customer requests, provides independent verification services, and supports the design review team in case of technical issues.
Bureau Veritas /// www.bureauveritas.com
NO LIMITS. NO COMPROMISE. Specialty Consultants Supporting the Crane & Rigging Industry • Ground Condition Surveys & Stabilization Engineering • Lift Planning, Rigging & Shoring Engineering • 3D Laser Scanning & UAV (”Drone”) Data Collection • Haul Route Surveys • 24x7x365 Response • National Service Provider
708.430.7600
www.DearbornCos.com
North American Clean Energy
23
WIND POWER
Fast turnaround for multi-GW blade inspections
Solution for hauling longer wind turbine blades
Readily biodegradable biosynthetic formulas
Sulzer & Schmid Laboratories AG /// www.sulzerschmid.com
XL Specialized Trailers /// www.xlspecializedtrailer.com
Renewable Lubricants, Inc. /// www.renewablelube.com
Work shoe ready to keep wearers cool and supported
Comfortable safety
Sulzer & Schmid Laboratories AG, launched its latest 3DX High Productivity (HP) solution specifically designed for high volume inspection campaigns. Thanks to advanced automation and AI-enabled analytics, 3DX HP delivers a streamlined single-stop process, making it an efficient rotor blade inspection solution. Fully autonomous drone technology makes it easy to use, from take-off to landing. No manual intervention is required. Rugged and resistant, the UAVs are programmed to capture high quality imagery data in a systematic way covering the entire surface of the blade in a single-stop, 15 to 20-minute flight. Repeatable, with perfect image framing, it offers immediate image quality assurance in the field. The proprietary browser based 3DX Blade Platform integrates every aspect of the inspection in one place. In combination with the 3DX Blade Platform, the 3DX HP AI-enhanced analytics enable a turnaround time from image capture to report of just 5 days. High-quality images with highly accurate metadata indicate precise damage location and sizing, enabling a fully transparent view of the blade health status of the entire fleet. The repeatability of the process means that results can be tracked over time to monitor damage progression, to make informed maintenance decisions and provide lifetime documentation.
XL Specialized Trailers features the BladeMate Flip Extension, a solution for hauling longer wind turbine blades. The Extension provides significant cost savings to haulers over purchasing a new trailer. XL’s 27ft Flip Extension can be added to the rear of XL’s BladeMate trailer, or any blade-hauling trailer. The final trailer length will depend on what model the flip extension is paired with. The XL Blademate Flip Extension was made to be user friendly. By moving the lever at the front of the trailer, six-inch hydraulic cylinders flip the extension up or down within minutes. The cylinder linkage can be unpinned and lowered flat to allow for more loading space on the top of the trailer. The rear bolster, at the end of the Flip Extension, offers a 20,000lb capacity, making it suitable as the rear-loading platform for the common two-point load set-up. The Flip Extension is secured with a lug and pin system, allowing the tail to be completely removed when it is not needed. The XL BladeMate Flip Extension offers benefits to the driver even when hauling shorter blades. If the driver uses the Flip Extension instead of fully extending the BladeMate trailer, the wheelbase of the trailer is shorter and reduces the trailer’s turn radius.
With a breathable engineered mesh upper, KEEN Utility’s new Birmingham is a work shoe ready to keep the feet cool and supported when conditions heat up. Product highlights include a lightweight, compressionresisting KEEN.ReGEN midsole that returns 50% more energy than standard EVA foam and a KonnectFit heel-capture system provides a secure, locked-in feel. Additionally, a 100% non-metallic construction allows for easy passage for workers who may be required to go through metal detectors on the job. At the same time, the Birmingham does not sacrifice when it comes to safety. Features include asymmetrical carbon fiber toes that are 15% lighter than steel while offering an unobtrusive fit as well as oil and slip-resistant, nonmarking rubber outsole. The Birmingham is available in two different colorways for men.
KEEN Utility /// www.keenutility.com
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2022 MAY• JUNE /// www.nacleanenergy.com
Renewable Lubricants presents Bio-Ultimax 1000, readily biodegradable biosynthetic formulas which perform like mineral oil based hydraulic fluids, but are environmentally friendly. Suitable for stationary or mobile environments, BoUltimax super high Viscosity Index (VI) fluids are used in systems up to 10,000 psi and in systems with ultra-fine filtration. To ensure performance and long life, Renewable Lubricants developed the stringent IsoGreen filtration standard which meets or exceeds the Rexroth pump guidelines for hydraulic fluids. Non-toxic, zincfree formulations contain no heavy metals. In addition to enhancing performance, Bio-Ultimax helps companies achieve their sustainability goals. Bio-Ultimax 1000 has improved thermal shear stability and increased load capacity. The extremely low volatility increases the flash and fire safety features, making it safe to use. A direct replacement for mineral oil based hydraulic fluids, Bio-Ultimax is suitable for hydraulic systems where low toxicity, biodegradability, and non-bioaccumulation properties are required.
The new 8' FT-X EdgeCore provides a new level of comfort accomplished from its streamlined profile that it rests high and tight on the back for maximum comfort. No more aching backs accomplished. To extend its comfort, FallTech invented EdgeCore synthetic lifeline that delivers lifeline protection while reducing weight. SpeedLink permits field replacement of an 8' FT-X EdgeCore twin retractable if it does not pass inspection before use. No longer will a leading-edge SRL-P have to be replaced when only the retractable fails inspection. With SpeedLink, just replace the retractable saving valuable time and expense. As a result, the FT-X offers low total cost of ownership.
FallTech /// www.falltech.com
Effective flame-retardant and easy-to-install cable management
A new series of V0 cable cleats from TE Connectivity (TE) improves cable management and protection in a wide range of applications. Flame-retardant, halogen-free, and pre-assembled, TE’s cable cleats protect assets and increase safety for personnel. Available in single, dual, and trefoil models, TE’s cable cleats have flat mount, strut nut, and center mount options. The center mount varieties can be used flexibly for turns, as well as straight runs. The flat top design also enables stacking configurations. Pre-assembled versions are available and can significantly simplify installation and reduce installation time. Interlocking EPDM molded inserts provide a strong grip and absorb any cable expansion, cable contraction, and vibrations, and the clamps are firmly closed with stainless-steel hardware. TE’s cable cleats are made from a V0 polymer, which is impactresistant, UV-stabilized, halogen-free, corrosion-resistant, and flame-retardant. If exposed to flame, TE’s cable cleats do not release toxic fumes and do not suffer significant damage. They perform well under extreme temperatures from -40°F to 248°F (-40°C to 120°C) and provide high resistance to electromechanical forces during short circuit conditions. They are suitable for low, medium, and high voltage power cables. The product performance against UV exposure exceeds the requirements of the latest revision of the IEC 61914 standard.
High-performance ratchet cable and ACSR cutters
Greenlee introduces their complete line of high-performance Ratchet Cable and ACSR Cutters. The line includes five cutters, three cable cutters and two ACSR cutters, and comes in both open jaw and flip-top designs for confined work areas. Together, the ratchet cutters provide a complete solution for cutting copper up to 600 MCM, aluminum up to 750 MCM, and ACSR up to 336 MCM. The precision ratcheting mechanism holds cable tight to allow for rapid advance cuts; materialspecific blade design gives clean cuts and robust durability; and the two-step ratchet mechanism enables fewer strokes per cut. Elongated handles provides leverage and a quick release lever allows mid-cut release.
TE Connectivity /// www.te.com
ai164977875227_Lost Energy - NA Clean Energy - April 22 copy.pdf 1 12/04/2022 16:52:33
Never Unknown
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Greenlee /// www.greenlee.com
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SCADA-based health assessments
CM
MY
Increase your wind farm revenues with Lost Energy INTEL by identifying issues causing poor reliability and downtime.
CY
CMY
Find out more:
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New literature details maintenance-free, noadjustment crane brakes
Oil Shear crane motor brakes from Force Control Industries are detailed in a new 4-page, full color brochure. These products provide long service life with no maintenance or adjustment required, even in demanding applications. Elimination of maintenance and adjustment, which is done at height, enhances safety. Proven oil shear technology transmits torque between lubricated surfaces, thereby eliminating wear on friction surfaces. A patented fluid recirculation system dissipates heat, eliminating heat buildup. Elimination of the wear significantly increases service life and virtually eliminates adjustment and maintenance. These totally enclosed brakes are impervious to the dirt that are common in manufacturing environments. In addition to cranes, Force Control oil shear motor brakes are suitable for applications where the motor is reversed each cycle.
Force Control Industries /// www.forcecontrol.com
Pittsburgh, PA 412.462.6300
Large Inventory Fast Shipping Low Minimums Custom Parts MTO Technical Support
PEI Rebuild and Repair Kits for Generators & Motors
3M Wind Products
Shell Lubricants & Greases
Saint-Gobain Tapes
Marmon Electrical Wire & Cable
Amphenol Connectors & Lugs
sales@peipittsburgh.com
Proud Member & Supporter of:
Specialists in Electrical Insulation Since 1947
www.peipittsburgh.com / 1.800.462.4734
Brownsville, TX 956.554.3690
espanol@peipittsburgh.com
North American Clean Energy
25
WIND PRODUCT SPOTLIGHT: LIGHTING
Lighting
The marking and lighting of wind turbines is primarily intended to provide high visibility and to assist pilots identify and avoid the structures. The FAA recommends wind turbines be lit with red or white lights which flash simultaneously. Listed below are some of the options available on the market today.
SEE AD ON PAGE 38
SEE AD ON PAGE 26 DeTect, Inc.
ITL
Product Name: Aircraft Detection Lighting Systems (ADLS)
Product Name: IFH-1910-0IR
Effective intensity: High
Effective intensity: 2000 ± effective candelas
Horizontal coverage: 20 miles
Horizontal coverage: 360°
Vertical beam: 10 miles
Vertical beam: ≥3°
Operating voltage: 110/220VC, 60/30A
Input voltage: 120 to 240Vac, 50Hz or 60Hz
Overvoltage protection: UPS backup
Power consumption: 30VA average power, night mode
Frequency: Radar Power consumption: 10 to 20 days, 24-7
Weight: 28lbs (13kg)
Operating temperature: Operates in extreme temperatures
Dimensions: 7.9'' high x 15'' diameter (20cm high x 38.1cm diameter)
Cable/Connection: TCPIP
Ratings/Certifications: ETL Certified to FAA AC 150/5345-43J
Warranty: Yes Key Features: •
Long range detection provides great safety margin;
•
Advanced solid-state Doppler radar technology;
•
Meets or exceeds all FAA, Transport Canada, CASA (Australia), and European requirements;
•
Key Features:
Fully compatible with all SCADA systems and turbines.
•
Infrared (IR) emitters for Night Vision Imaging Systems (NVIS) compatibility per FAA EB-98;
•
Dimming support for Vaisala and Biral visibility sensors;
•
Aircraft Detection Lighting System (ADLS) support via Ethernet or Local input.
www.itl.llc.com
www.detect-inc.com
TWR Lighting Product Name: REDSTAR
Operating voltage: 120/230Vac, 24/48Vdc available
Dimensions: 11" x 11" x 8.5" (280mm x 280mm x 216mm)
Vertical beam: 3
Overvoltage protection: Transient protection per IEEE C62.41-1991
Expected LED life: 15 to 20 years of operation
Frequency: 50 to 60Hz
Cable/Connection: Connection terminal and cable gland for individual installation (standard)
Power consumption: 15W
Warranty: 5-year warranty
Input voltage: 120 to 230Vac, 24/48Vdc available
Operating temperature: -67°F to 130°F (-55°C to 55°C)
Ratings/Certifications: FAA AC 70/7460-1M
Weight: 13lbs (5.9kg)
www.twrlighting.com
Effective intensity: 2000cd Horizontal coverage: 360°
Einpart Product Name: FAA Light Effective intensity: 2000cd Horizontal coverage: 360° Vertical beam: 3° Expected LED life: 20-years Input voltage: 110V to 230V Operating voltage: 24V Overvoltage protection: Class III according to IEC61643-11
Where Engineering Meets Passion
Frequency: 50/60Hz Power consumption: 1.6W / 8.2W Operating temperature: -40°F to 131°F (-40°C to 55°C) Weight: 9.7lbs (4.4kg)
LED Technology Dimming Capability GPS Synchronization Solar Powered Temporary Lighting ADLS/Aircraft Detection Lighting System Infrared NVIS/Night Vision Imaging Systems Compatibility www.itl-llc.com
Dimensions: 9.5" x 11" x 11" (24.2cm x 28cm x 28cm) Cable/Connection: Connection terminal and cable gland for individual installation (standard) Warranty: 5-year warranty
CONNECT WITH ITL
Ratings/Certifications: FAA AC 150/5345-43H, ICAO Annex 14, 5th ed., ADLS www.einpart.com
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2022 MAY• JUNE /// www.nacleanenergy.com
WIND PRODUCT SPOTLIGHT: SOFTWARE
Software
Wind-specific software systems have the ability to help users improve accuracy, maintain control, manage performance, and streamline their operations. Here, we highlight some of the software options available for the wind market today.
SEE AD ON PAGE 28
SEE AD ON PAGE 35 Indji Systems Product name: Indji Watch Application: Commercial Software category: Operations Description: Designed for wind and solar farm operations, Indji Watch provides awareness of significant weather events that endanger employees, disrupt operations, and impact profit. The intuitive interface allows users to monitor weather events and threats specific to their wind or solar operation in real-time, on their desktop or mobile device, enabling them to make quick, intelligent decisions. Indji Watch uses NOAA high-resolution models and lightning prediction tools to assist in day-to-day operations and maintenance scheduling. The daily reports and Lightning Fault Analyst enables users to save time and money by finding damage early. Key Features: •
Weather hazard monitoring and alerting;
•
Post lightning fault analysis;
•
Dynamic modeling of assets and hazards;
•
Plan of Day/Week dashboards for desktop and mobile app;
•
Designed for wind and solar organizations.
Bachmann electronic GmbH Product name: Wind Power SCADA (WPS) Application: Industrial (Energy) Software category: Operations Description: Wind Power SCADA (WPS) enables a comprehensive and detailed view of the entire wind farm and of an individual wind turbine. Pure web technology offers absolute consistency. Can be operated on any PC, tablet, or smart phone with automatic adaptation of the graphic resolution for easy visualization. Key Features: •
Flexible, scalable, open system;
•
Uses IEC 61400-25 communication protocols;
•
Full access to data and parameters;
•
Cyber Secure;
•
Independence from the OEM.
www.bachmann.info
www.indjiwatch.com
SEE AD ON THE OBC DEWESoft, LLC Product name: DewesoftX DAQ Software
NO shutdown during imaging NO high wind limitations
Application: Commercial Software category: System design, operations, energy management, training, maintenance, R&D, commissioning Description: DewesoftX is a data acquisition software specifically designed for test and measurement or condition monitoring applications Key Features: •
In compliance with standards such as IEC-61000-4-30 Class A, IEC61400-21-1, and more;
•
Ultimate flexibility from 1 to 1000’s of channels;
•
Measure any data source synchronized up to 15MS/s;
•
Offers data recording, analysis, visualization, control capabilities, and reporting in the same software;
•
Integrates with various industrial field buses for ultimate compatibility.
www.dewesoft.com
www.bladeinspectors.com 281-701-7497 North American Clean Energy
27
WIND PRODUCT SPOTLIGHT: SOFTWARE
SEE AD ON PAGE 7
SEE AD ON PAGE 25 Sensoria by MISTRAS
ONYX Insight
Product name: Sensoria Insights Portal
Product name: Lost Energy INTEL
Application: Wind blade integrity management
Application: Wind, renewables Software category: Operations, maintenance
Software category: Operations, maintenance
Description: Lost Energy INTEL covers a wide range of components, leaving no stone unturned in the search for opportunities to maximize efficiency and prevent downtime. Increase wind farm revenues with this SCADA-based health assessment service focusing on power production. It breaks down a wide range of issues including those seen in pitch and yaw systems, sensors and controls, lubrication and coolant systems, and drive train components. The report quantifies how much lost energy each issue is causing, enabling users to prioritize those that matter most.
Description: The Sensoria Insights data portal is a user-friendly solution that helps generate actionable, Edge-to-Edge Intelligence from blade integrity data. As the Sensoria 24/7/365 wind blade monitor remotely detects blade integrity issues through sensors installed on the blades, the monitor immediately sends integrity data to the Sensoria Insights portal for access and analysis. Through the data portal, operators and engineers are given access to real-time and historical blade condition data, with the flexibility to view data for a single blade, a full wind farm, or an entire turbine fleet.
Key Features:
Key Features:
•
Site and turbine performance;
•
Mobile access capabilities;
•
Sensor and controls;
•
Filterable blade site and condition status;
•
Reliability and maintenance;
•
Damage trending across site(s) and specific blades;
•
Deep dive analytics.
•
RAG (red-amber-green color) status indicating blade condition;
•
Damage characterization, severity, and location down to a single blade.
www.onyxinsight.com
www.sensoriawind.com
SEE AD ON PAGE 27 Blade Inspectors Product name: RomotionCam Application: Commercial Software category: Inspection, maintenance
EXTREME WEATHER MONITORING
LARGE HAIL MITIGATION FOR SOLAR OPERATIONS
Description: For inspection during ongoing electricity production, the RomotionCam enables the blade inspection requirements of a wind turbine to be met without downtimes, without loss of production and without wear and tear on the system. The autonomous working of the RomotionCam also eliminates personnel costs and customer support. Key Features: •
Capture, collect, and store high resolution images;
•
Front, back, leading, and trailing edge;
•
No downtime during inspections;
•
No field personnel needed to facilitate each inspection.
www.bladeinspectors.com
www.indjiwatch.com/solarhail 28
2022 MAY• JUNE /// www.nacleanenergy.com
WIND PRODUCT SPOTLIGHT: SOFTWARE
MR Control Systems International, Inc.
Intertek
Product name: Sinolta
Product name: WindAware
Application: Commercial
Application: Commercial
Software category: Energy management, operation, optimization
Software category: Operations, maintenance
Description: Sinolta’s Unified System architecture allows users to design and manage their data transformation solutions in one place and typically with visual drag and drop ease.
Description: WindAware is a software solution used for managing performance and inspection data for wind farm assets. WindAware provides organized, readily available up-to-date equipment data to optimize asset performance, and improve collaboration and equipment reliability.
www.mrcsi.com
www.intertek.com/windaware
WindESCo Product name: Swarm Application: Commercial collective control of wind turbines Software category: Operations, energy management, collaborative control, AEP improvement, repowering solution Description: Swarm enables turbines to cooperatively adjust positioning through 4 specialized applications to boost production for the entire farm–not just single machines. By allowing the turbines to communicate with and learn from each other, Swarm unlocks an additional 3-5% AEP. Swarm takes a multidisciplinary approach combining the fields of turbine loads, controls, meteorology, sensing, and machine learning using IIOT and AEP analytics. It can be implemented as part of new wind plants or as a retrofit or repowering solution. Swarm is compatible with most OEMs and models, and can be deployed at sites with a mix of models. www.windesco.com
Don’t be let down by a lift. Installation and preventative maintenance by IUEC elevator mechanics will keep your elevators moving SAFELY and more EFFICIENTLY. We have more than 675 elevator companies ready to serve your elevator lift needs. Contact us today.
WINDCRANE Product name: WINDCRANE [EoT] and Compensation for Weather Claims Application: Operations, crane rental, construction, wind farm, weather monitoring, weather claims Software category: Data, information, claims, IoT
Carisa Barrett cbarrett@eiwpf.org 410-701-2206 Vance Ayres vayres@iuec.org 540-490-0476
Description: WINDCRANE enables anyone in the project to see live, historical, and forecast wind speed data directly from the height of a crane. Accurate wind data enhances real-time crane planning and safety, productive lift scheduling, proficient operations management and provides a reliable reporting system for construction cranes. WINDCRANE is an IoT based wind monitoring service made especially for cranes, construction, offshore rigs, outdoor events, hoists, research, and academia. www.windcrane.com
North American Clean Energy
29
CLEANPOWER 2022 May 16th-18th, 2022 Henry B. Gonzalez Convention Center San Antonio, TX
www.cleanpower.org
SHOW IN PRINT
Transportation and logistics Transportation Partners and Logistics (TP&L), along with RENEW, TAKKION, Global Specialized Services (GSS), and Airway Services partner to operate safe, smart, on time, in budget, with less stress, and fewer challenges to overcome. TP&L operates a large network of distribution centers serving renewable energy with rail and truck access. TP&L's team of in-house engineers are top load certified and their services can be introduced anywhere along the supply chain.
Transportation Partners and Logistics www.tpandl.com
Booth 1253
CLEANPOWER 2022 is the renewable energy industry’s premier event, bringing together policy leaders, industry experts, and major players together for a week of learning, networking, and innovation.
Features just some of the companies and technologies attendees will see at this year’s show.
Synthetic gear oil Shell Omala S5 Wind fully synthetic gear oil offers lubrication performance even under severe operating conditions. The formulation is developed to protect a wind turbine’s gears and bearings by minimizing wear, protecting against micro-pitting, maintaining effective fluidity at extremes of low temperature, and minimizing foam formation. Shell Omala S5 Wind is designed to meet or exceed OEM requirements of Siemens Wind Power, ZF Wind, Vestas, and Gamesa. It also meets or exceeds following OEM component requirements of Winergy, NGC, Bosch-Rexroth, Eickhoff, Moventas, SKF, Timken, Schaefflet, Hydac, CC Jensen, Mintai, and Fredenburg.
Shell Lubricant Solutions shell.us/windpower
Booth 3141
Sustainable innovations beyond the cable
Aircraft detection lighting system
Prysmian Group offer a wide range of products, services, technologies, and expertise, serving a comprehensive range of markets including power transmission and distribution, telecommunications, construction and infrastructure, energy projects, and specialty industries for countless applications. Their new Renewables+ program bundles cable products together with added solutions such as reel tracking and management, monitoring and testing services, and a full portfolio of splice kits and accessories for wind and solar energy projects to maximize impact toward decarbonization and designed to offer a more direct sustainable model that contributes to CO2 emission reduction. These solutions result in a more efficient system. In addition to an emissions reduction of 10% from the cable, the program can help reduce emissions by tracking information for the whole life cycle, totaling to a 20-25% reduction overall.
DeTect developed the HARRIER Aircraft Detection Lighting Systems (ADLS) for automatic obstruction lighting activation for aviation obstructions such as wind farm turbines, high voltage transmission lines, and communication towers. The HARRIER ADLS provides reliable, continuous 360° radar surveillance of the airspace around wind farms, power lines, and other installations that require aircraft obstruction lighting from the ground level to above aircraft flight altitudes, automatically issuing signals to activate lighting when aircraft are detected at a defined outer perimeter. ADSB integration minimizes lighting activation from high altitude commercial aircraft. The HARRIER ADLS is also multi-function capable and can provide site security for aircraft, ultra lights, and drones as well as bird detection for environmental monitoring and risk mitigation. HARRIER is also fully compatible with all SCADA systems and turbines.
Prysmian Group na.prysmiangroup.com
Booth 2212
DeTect www.detect-inc.com
Booth 1317
Synthetic lubricant solutions
WIND TURBINE MAINTENANCE & INSPECTION SERVICES
AMSOIL, Inc.
United States | Canada | United Kingdom | Australia
www.amsoilindustrial.com
AMSOIL manufactures synthetic lubricants for all types of wind turbine, industrial gear, on-road and heavyduty off-road applications, and sophisticated additives and filtration systems. AMSOIL products are costeffective choices for prolonging equipment life, reducing maintenance, and increasing performance.
Booth 946 www.alturawind.com
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2022 MAY• JUNE /// www.nacleanenergy.com
STEEL SOLUTIONS
FOR A SUSTAINABLE FUTURE As North America’s most diversified steel and steel products company, Nucor is committed to delivering quality, on-time reliability, and sustainability to the renewable energy market. Our Energy Solutions team is your partner in optimizing the design and installation of your next solar and wind projects. Let’s work together to make your next project a success.
North American Clean Energy
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CLEANPOWER 2022
Tension and torque bolting solutions
Prefab control buildings and enclosures
Made in the USA cable management products
ITH Bolting Technology manufactures bolting tools and systems for thread sizes as small as M16 up to M510 and larger, including standard products and custom designs engineered based on customer needs. The full scope of tools includes hydraulic bolt tensioners, hydraulic torque wrenches, and torque multipliers ranging from electric, pneumatic, and battery driven. ITH offers standard bolting system packages including tools and fasteners, and the maintenance-free bolting system which specifically includes ITH bolt tensioners and IHF tension fasteners.
Trachte produces prefabricated, expandable control buildings, and enclosures that provide protection, energy efficiency, and convenience for renewable energy and T&D applications. Trachte provides control buildings and enclosures for collector and interconnect substations and switchyards, relay and protection equipment, station service batteries, SCADA and communication systems, switchgear, and more. Trachte offers a high level of quality, service, and technical customer support for renewable energy companies, developers, electrical utilities, EPC firms, OEM's, contractors, integrators, control panel, and equipment packagers.
Snake Tray is a manufacturer of innovative cable management for solar installations. Solar Snake Max XL is a utility-grade cable management system that manages cables from 350 to 1250Kcmil in a safe, trenchless system which installs as fast as 22,000ft in a day. Solar Snake Max XL manages cables with easy snap together clips that maintain code compliant air separation so no need to derate cables which allows cables to harvest up to 8% more energy. Solar Snake Max XL versatile design installs on any terrain. Solar Snake Tray 407 Series hand bendable cable tray is a solution for rooftops and car parks offering labor-saving features to secure and protect cables from all types of weather and environments. All Snake Tray products are made in the USA and are supported 24/7 by a team of sales engineers.
ITH Bolting Technology www.ith.com
Booth 1107
Trachte www.trachteusa.com
Booth 3239
Snake Tray www.snaketray.com
Whether you need a system for
Booth 3028
wind blade production or repairs, contact us today to learn how Mankiewicz can provide your complete coatings solutions.
Bolt securing fasteners
North America: +1 (843) 654 7755 Europe: +49 (0) 40 / 75 10 30
HEICO Fastening System’s family of HEICO-LOCK Wedge Locking Washers is a bolt locking method within the solar and wind categories which provides insurance to prevent selfloosening of a bolted joint under intense vibration and/or dynamic wind loads. HEICO-LOCK Wedge Locking Washers maintain bolt preload through tension, not friction. They are DNV certified and can be reused. They offer long-term corrosion resistance, coated carbon steel, stainless steel, and 254 SMO materials and are heavily stocked for immediate delivery. IATF 16949 and ISO 9001 production quality with fastener engineering analysis and lab support.
HEICO Fastening Systems www.heico-lock.us
www.mankiewicz.com
32 MW_third.indd 1
Booth 3038
2022 MAY• JUNE /// www.nacleanenergy.com 10/18/2018 11:23:36 AM
Doubly fed induction generator
Cloud based automated design software
Ingeteam’s doubly fed induction generator is a reliable and efficient wind turbine generator. Their 2X and 3X 60Hz low voltage generators, specifically designed for the US wind market, combined with a Low Voltage Power Converter, are able to control the generator speed and constantly adapt it to the turbine operational conditions. Their featured generator is designed to operate in the range of 3.0 to 3.4MW at 60Hz, is UL certified with a rated efficiency of 97%, and includes an insulation system up to Class H, designed by Ingeteam.
pvDesign by RatedPower is a cloudbased software which automates the study, analysis, design, and engineering of PV plants. With pvDesign, developers, EPCists, manufacturers, and engineering companies around the world perform different simulations, optimize the layout, carry out feasibility studies, and generate the engineering documentation for EPC/permitting processes.
Ingeteam www.ingeteam.com
Booth 1023
RatedPower www.ratedpower.com
Booth 2109
CASTROL TRIBOL GR SW 460-1 ®
®
DESIGNED FOR WIND TURBINE MAIN BEARINGS ®
®
Castrol Tribol GR SW 460-1 is a lithium complex based grease containing a synthetic base fluid working
•
Withstands high/shock loads
in combination with Castrol’s unique MicroFlux Trans – Plastic Deformation (MFT-PD) additive technology
•
Resists fretting, sliding, and rolling wear
for use in tough industrial applications especially as encountered in Wind Turbine Main Bearings, Pitch
•
Resists water ingress and corrosion
and Yaw Bearings. It gives outstanding bearing protection under high loads at low to moderate speeds and
•
Outstanding mobility at low temps for easy start up
applications where fretting resistance is critical.
•
Low friction — improves energy efficiency and prolongs component life
WE HELP MAKE IT HAPPEN
•
Shear stable with controlled bleed rate and oil separation
For more information call 888-CASTROL or visit www.castrol.com/wind-us
North American Clean Energy
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CLEANPOWER 2022
Wire and cable solutions
Reliable and safe power systems solutions
New buildings for energy projects
Custom trenchless plowing technology
American Wire Group (AWG) offers a one-stop shopping for their customers. AWG specializes in providing wire and cable solutions for use in wind, solar, and other renewable energy applications. The renewable energy sector relies on the wind and solar wire and cable products including communication cables, control cables, grounding conductor cables, medium voltage cables, photovoltaic cables, power cables, transmission cables, hardware and accessories, and preinstalled HDPE duct cables. They support projects through their full lifecycle, from initial conception and development through global sourcing, production, delivery, and ongoing maintenance and service.
RESA Power provides system commissioning and critical ongoing maintenance. On-site or in-shop, RESA Power's NETA Certified Technicians work to ensure the reliability and safety of transformers and other critical electrical equipment that supports renewable energy sources like wind, solar, hydro, cogen, and more. RESA Power’s services include: substation acceptance testing and commissioning; substation NERC/ FERC testing and reporting; tower/ inverter pad ground grid resistance testing, padmount transformer acceptance testing; transformer oil testing laboratory with online portal; energization support and switching; collection cable testing; power system troubleshooting; new and used transformer sales; and emergency transformer rental.
MBA Energy & Industrial is an industrial general contractor who specializes in constructing new buildings for energy related projects. MBA has built over 70 buildings for the renewable industry over the last 5 years. Most of MBA’s buildings are design/build in nature, but they are capable of build-to-print projects as well. MBA’s current resume stretches across 22 different states and includes O&M buildings, warehouses, large enclosures, battery storage, terminals, substation buildings, large offices, and many other types of facilities. The in-house team of architects and engineers help clients through the design process and offer a variety of options when it comes to MBA projects. The company also offers free conceptual designs, budgetary pricing, and consultation on building planning.
ITS’ trenchless plowing technology eliminates environmental impact to the overall project by reducing the amount of open cut disturbances to native terrain and mixing of soils. The wheel arms can be adjusted on all sides. It adjusts its wheels vertically to plow up and over steep slopes of up to 45° and through bottoms while maintaining constant depth of cover. The wheel arms can also be adjusted horizontally up to 21ft (6.5m). This allows it to travel over ditches, pits, guardrails, and other obstacles. With the laying technology, a turning radius down to 13ft (4m) can be realized. The equipment allows the operator to overcome obstacles that are encountered along the right of way for a safe and efficient installation. Installation down to a depth of almost 10ft (3m) is achievable and the equipment is designed to require minimal restoration work.
American Wire Group (AWG) www.buyawg.com
Booth 1933
RESA Power
MBA Energy & Industrial, LLC
www.resapower.com
www.mba-nrg.com
Booth 1517
Booth 1427
Innovative Trenching Solutions www.itsenergy.ca
Booth 822
A COMPLETE PORTFOLIO OF
SMART CHECK 2017
ACCURATE AND INCREDIBLY VERSATILE. SmartCheck
COMPREHENSIVE ENGINEERING, PROCUREMENT, CONSTRUCTION MANAGEMENT & TESTING SERVICES FOR PROJECT DEVELOPMENT For More Information: info@eciusa.com
Compact, accurate, versatile – the new SmartCheck torque wrench tester gets right to the point. Experience the »Made in Germany« difference.
Sintered brake pads Platinum Energy LLC, founded in 2021, distributes Miba sintered brake pads to the wind turbine market in North America. Miba replacement brake pads have high temperature resistance, low wear in friction and counter material, and a stable coefficient of friction. By constantly improving and developing new materials, Miba Friction Group ensures global OEM and aftermarket customers have high performing and efficient materials for servicing the wind turbine market. Based in Austria, the company has developed six manufacturing sites around the world ensuring a reliable supply chain.
Platinum Energy, LLC Tel.:(+1) 262-583-4060 | info@stahlwille-americas.com
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2022 MAY• JUNE /// www.nacleanenergy.com
www.eciusa.com
www.platinumenergywind.com
Booth 907
Consistently High Performance – For A Longer Life! Lasting endurance and profitability for on- and offshore wind. Robust Controls For operation under extreme condtions. Resilient. Enduring. Profitable.
Condition Monitoring For perfect operating conditions. Controlled. Optimized. Profitable.
Predictive Maintenance For the optimum maintenance strategy. Intelligent. Coordinated. Profitable.
www.bachmann.info
We are taking part and look forward to your visit
CLEANPOWER Conference & Exhibition May 16-18, 2022 San Antonio, USA Booth: 3023
energy.industry.maritime. North American Clean Energy
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CLEANPOWER 2022
Cable triplexing solution
Electrical equipment and services
Elevator safety and training
Quality wind blade production
The VelociWrapper is an MV cable triplexing solution that is fast, cheap in materials, and provides a finished product with a tightly wrapped, triplexed bundle. Self-powered and self-operating, the machine requires no external power connections, has no motor, and is rotated by the twine being pulled through a patented pulley system. The VelociWrapper idea came when a couple of guys with a lot of wind farm and solar farm experience, as well as equipment design experience, came together to figure out a way to triplex and bundle cable.
Electrical Consultants Inc. (ECI) was incorporated in 1985. For over 35 years, their in-house portfolio of services, including overhead and underground transmission engineering, substation and switchyard design, industrial power systems design, land survey and construction staking, right-of-way services, environmental planning, project management, construction management, and procurement services have provided a key resource for hundreds of utilities. ECI brings extensive experience in power delivery services through 500 kV to their clients.
Highly trained elevator mechanics from the International Union of Elevator Constructors not only keep elevators running, they keep them running efficiently, and above all else, safely. They have over 32,000 trained professionals within 600+ elevator companies that provide over 8000 on the job hours and 2500 classroom hours. Whether it’s installation, repair, maintenance, compliance, or safety inspection they are ready to serve elevator lifts needs. Their staff sits on the ASME A17.8 code committee that writes the codes for these elevators and they fund a safety program that helps to protect their workforce in the field.
Raptor Fasteners have been used in wind blade production for many years in the US, Canada, Europe, India, China, Brazil, and other countries. They hold core materials in blades, including balsa panels, in place during infusion process including VARTM and fiberglass layup. Raptor Fasteners can be left in the finished product, since it is a glass reinforced composite, and will not rust or cause delamination. Raptor Fasteners can be cut, sanded, and shaped without damaging blades or abrasives, and are easily "wetted out" by composite resins and reinforce a good interfacial bond is made with the matrix. Raptor Fasteners save time and ensure quality for wind blade production.
VelociWrapper
Electrical Consultants, Inc. (ECI)
www.velociwrapper.com
Booth 629
www.eciusa.com
Booth 1006
Elevator Industry Work Preservation Fund www.eiwpf.org
Booth 2932
Utility Composites, Inc. www.raptornails.com
Booth 835
Automatic fire suppression systems Firetrace International’s automatic fire suppression systems provide fire protection for businesses, people, and assets. They provide special hazard fire protection and safeguard clean energy assets like wind turbines and solar assets by using clean agents to suppress a fire at the source. Their agents leave no residue, require no clean up, minimize downtime, and are meant for use in occupied space. The systems provide 24/7 uninterrupted service and, in the event of a fire, will shut down the asset.
Firetrace International www.firetrace.com/cleanenergy
Booth 3153
Tension & Torque Kit Minimalist Compact Lightweight The simple solution for bolt checks www.ith.com
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2022 MAY• JUNE /// www.nacleanenergy.com
Custom designed metal graphite brush grades Helwig Carbon offers aftermarket upgrades to increase performance and reduce maintenance of wind generator brushes and holders. Their metal graphite brush grades are custom designed for specific environments to maximize brush life for power and grounding rings. Technicians appreciate time-saving improvements like the Helwig Quick Disconnect terminals, adjustable brush boxes, replaceable spring assemblies, and easy installation. Helwig Carbon also provides Bearing Protection Kits and lightning protection solutions. Their engineering team will supply the best engineered solution for any wind needs.
Helwig Carbon www.helwigcarbon.com
Booth 934
Leosphere is now Vaisala Together, we’re advancing renewable energy. In 2018, Vaisala welcomed Leosphere — pioneer of the legendary WindCube® wind lidar suite — to our global family. Today, the integration is complete and Vaisala is now the only company offering complete, end-to-end weather and environmental solutions that give users industry-leading integration, scalability, and data quality across the entire wind energy life cycle:
Development
Commissioning and operations
Research and development
Manufacturing
Benefits that matter most: • Optimized turbine performance and increased system longevity • Improved community acceptance and support for wind energy • Minimized operating costs and LCOE • Successful, reliable offshore ventures and other demanding projects
windcubelidar.com
North American Clean Energy
37
CLEANPOWER 2022
Building strong foundations with less material
CLEANPOWER 2022: Meet Us @ Booth 1317
OFFSHORE Bird Monitoring & Mitigation Systems (BMMS) for Wind Energy Projects
Since 1990, Geo Products has manufactured EnviroGrid Geocell to provide sitework solutions for construction projects worldwide. By adding stability to the native infill material, EnviroGrid makes it possible to build roads and foundations over soft subgrades in challenging areas. Just one layer of 6'' EnviroGrid provides a 75% reduction in sub-base pressure. With little to no maintenance required, geocell provides a cost-effective solution with long-term benefits.
More uptime and less uptower time To keep wind farm assets online longer, genuine Parker Olaer accumulators, bladders kits, and related equipment are designed with sustained performance in mind. Engineered and manufactured to strict standards, Parker’s solutions offer performance, reliability, and availability. The Parker bladder-style accumulator is designed and continually re-examined, re-engineered, and refined to meet the rigorous demands of wind turbines. Their solutions are built to consistently save space and reduce weight while offering reliability, easy maintenance, simple operation, and long life.
Parker Hannifin Corporation www.discover.parker.com/windaccumulators.com
Booth 840
Geo Products www.geoproducts.org
Booth 2941
ADLS HARRIER™ Aircraft Detection Lighting Systems
Radar-activated obstruction lighting systems
ONSHORE MERLIN™ Advanced Bird Monitoring Systems
Preconstruction bird survey, operational monitoring & mortality mitigation
Fully integrated, scalable AC-coupled energy storage system JinkoSolar’s EAGLE CS is a fully integrated, scalable, turnkey ACcoupled energy storage system for C&I and utility. The EAGLE CS utilizes Li-Ion LFP battery technology that comes with a BMS, liquid or air cooling, fire suppression, and available off-gas detection. With sizes ranging from 373kWh modular racks to 2700kWh in a 20ft container, the BESS is paired with PCS’s all backed by JinkoSolar as a single point of contact for contracting, delivery, and service.
JinkoSolar (U.S.) Inc www.jinkosolar.us
Booth 1053
FUCHS Lubricants has been providing a broad line of premium oils and greases to the windpower industry for over 20 years. FUCHS provides the premium grease products and hydraulic and gear oil products for any bearing, gearbox, fastener, or hydraulic system.
FUCHS Lubricants www.fuchs.com/us/wind
Booth 2016
Nationwide manpower provider Hindsight is a nationwide manpower provider for commercial, industrial, and renewable energy projects. They have dedicated certified wind technicians, crane operators, and more that are available to help with manpower needs.
Hindsight
Over 600 systems delivered worldwide
www.detect-inc.com
38
Wind lubricants for all wind applications
2022 MAY• JUNE /// www.nacleanenergy.com
www.hindsightconstruction.com
Booth 1960
North American Clean Energy
39
CLEANPOWER 2022
Repair application for various weather conditions ALEXIT BladeRep Profile Filler 7R and 7B, are optimized to deliver high performance in various climate zones, from 41°F to 104°F (5°C to 40°C) exterior temperature. This allows for flexibility when planning blade repairs as well as quick adaption to changing weather conditions. This new product generation includes fast drying for timely sanding, excellent drag and spread properties, as well as supporting rain erosion resistance in combination with Mankiewicz’s Leading Edge Protection (LEP) systems. Specifically designed for repair applications, the easy cartridge and static mixer combination increases operator efficiency and reduces working times. No additional mixing is necessary, resulting in zero mixing errors and increased process safety. The two different color codes on both label and the product itself support simple identification according to temperature range.
Enhanced reliability in electric pitch control systems The Richardson Electronics’ ULTRA3000 Pitch Energy Module (PEM) is a reliable ultracapacitorbased plug and play replacement for batteries within wind turbine pitch systems. Ultracapacitors have the ability to deliver quick bursts of power in a short time frame, helpful for emergency pitching in a wind turbine generator (WTG).
Richardson Electronics www.rellpower.com
Booth 2122
Mankiewicz Coatings www.bladerep.com
Booth 3553
Electrical engineering and testing Electrical Reliability Services, Inc. (ERS) is an electrical engineering and testing company providing comprehensive testing, maintenance, and engineering services to a variety of industries including utilities, data centers, renewable energy, commercial and industrial. ERS’s services are designed to support their customers wherever they are on their project timeline. Their services include building commissioning, acceptance testing and maintenance, electrical engineering, DC power testing and maintenance, protection and controls, transformer services, and compliance programs.
Collector Station Controls Interconnect Substations SCADA Enclosures Communications Buildings Switchgear Enclosures
(800) 837-5707 | sales@trachteusa.com trachteusa.com
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2022 MAY• JUNE /// www.nacleanenergy.com
Accurate and reliable weather solutions Leosphere is now Vaisala, In 2018, Vaisala acquired Leosphere and today the integration is complete. Now, anchored by the suite of WindCube lidars, they offer a 360-degree set of global weather and environment solutions for wind and solar. From the WindCube lidar suite to sensors, systems and digital insights, they offer solutions to support their customers throughout the wind and solar farm lifecycle.
Electrical Reliability Services, Inc. (ERS)
Vaisala
ers.vertiv.com
vaisala.com/renewable-energy
Booth 1316
Booth 953
Renewable field services and technology RNWBL is a technology company focused on lowering the cost of renewable energy and accelerating the energy transition. Formed out of a combination of organizations, RNWBL is focused on providing field services and technology to the wind, solar, and the broader renewables industry.
RNWBL www.rnwbl.com
Booth 1239
Wind energy solutions Bachmann retrofits help increase lifespan, production and efficiency through new technologies, while meeting legal requirements through grid monitoring, voltage control, and safety. Bachmann ensures spare parts supply and updates to the latest technology and grid compliance.
Bachmann electronic www.bachmann.info
Remote power ascender
Booth 3023
The SKYLOTEC ACX power ascender is used, among other things, to allow technicians easy access for repair and maintenance. The ACX considerably simplifies access inside structures and makes expensive elevators, climb assist systems, or lifting platforms unnecessary. The ACX is rated to carry a person and their equipment up to 440lbs and has a speed of up to 78ft/min. Countless rescue scenarios and material handling are also possible with the ACX. The ACX can also be controlled by a second person on the ground using a remote control up to a range of 492ft.
SKYLOTEC www.skylotec.com
Booth 1965
High quality safety helmets KASK, based in Italy, specializes in developing, designing, and manufacturing of high quality safety helmets. KASK’s mission is to maintain a constant evolution of products and to keep a balance between technological excellence, functionality, safety, and attractive design in their products. Constantly reaching new markets, the KASK brand maintains high safety standards to ensure top quality helmets that offer secure protection for the user. Distributed in more than 60 countries, KASK safety helmets are used by professionals in many work sectors such as the arboreal, industrial, emergency, and rescue markets.
The challenge
Wind turbine OEMs and site managers understand the importance of keeping wind farm assets online. Parker Olaer’s line of bladder accumulators and bladder repair kits are designed with sustained performance in mind. Engineered and manufactured to strict standards and using unique bladder compounds, Parker’s solutions offer extended product life and reliability. Which helps customers more economically reap the benefits
KASK www.kask.com
Booth 1666
Reliably harnessing
Clean Power 2022, booth 840 to learn more or email renewables@parker.com.
parker.com/energy
©2022 Parker Hannifin Corporation
North American Clean Energy
41
CLEANPOWER 2022
FAA and ICAO compliant lighting systems TWR is a manufacturer of obstruction lighting, radar detection systems, and visibility sensors for wind turbines and tall structures that present a hazard to aviation. TWR provides FAA and ICAO compliant systems.
Global manufacturer of electrical components
Blade servicing tool
Morgan manufactures replacement brushes for all humidity and environmental conditions, engineered slip rings, replacement springs, and holder systems to maximize uptime while reducing a wind farms’ annual cost of operation. Global company with strong engineering technology available upon request. Morgan Advanced Materials’ (aka -National Electrical Carbon Products) abrasives, machining tools, and stones are also available.
AcraDyne HT DC Angle Nutrunner is a compact tool for servicing windturbine blades which allows access to blade bolts that cannot be easily accessed by other continuous drive tools. The 360° swivel gearcase allows for precise placement of the tool reaction bar against reactive surfaces. A dual-lever option avoids accidental tool start and provides additional safety by providing Two-Hand No Tie Down tool operation. The AcraDyne HT DC angle nutrunner can fasten blade bolts efficiently and accurately. In a field test where pitch-bearing bolts were tightened, the fastening speed increased by 500% when compared to hydraulic tools. The customer was able to tighten all 200 pitch-bearing bolts in 1-1/4 hours.
TWR Lighting, Inc.
Morgan Advanced Materials
www.twrlighting.com
www.morganelectricalmaterials.com
Booth 2013
Booth 1524
SERVICES FOR RENEWABLE PROJECTS · CABLE INSTALLATION · DRAIN TILE MITIGATION · DRAIN TILE REPAIR SERVICES
AcraDyne www.aimco-global.com
Booth 507
ELLINGSONCOMPANIES.COM| 888·527·2294 | HDD | PLOWING | TRENCHING | AGRICULTURAL DRAINAGE
VDH/GSMI®
34.5 kV Vacuum Circuit Breaker and High Speed Grounding Switch for Wind Power Substations
Custom slip rings Rotary solutions provider, BGB, manufactures and designs custom slip rings that include hub / pitch control assemblies, generator slip rings, fiber optic rotary joints (FORJs), hydraulic unions, carbon brush holder assemblies, and lightning defense systems. BGB has been supplying major wind OEMs alongside service and maintenance companies since the early 1990’s. BGB has manufacturing plants in both the USA (Virginia) and the UK.
EMA Electromechanics is the designer and manufacturer of model VDH/GSMI® combined 34.5 kV vacuum circuit breaker and high speed, mechanically interlocked grounding switch (aka “grounding breaker”), a unique and patented system specifically designed for switching and grounding of wind and solar feeder circuits.
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2022 MAY• JUNE /// www.nacleanenergy.com
BGB www.bgbtechnology.com +1 325 235-8000 16 Industrial Dr, Sweetwater, TX 79556 contact@emaeletromechanics.com www.emaelectromechanics.com
Booth 1764
Plowing and trenching capabilities Ellingson installs medium voltage cable via trenching (or plowing) for collection systems on renewable energy projects. They also perform boring services to install conduit under roadways, wetlands, and railroads. Ellingson has the capability to install in various soil types, including rock.
Ellingson Companies www.ellingsoncompanies.com
Wind energy lifting solutions
Booth 911
Bishop Lifting Products provides engineering, design, and fabrication of spreader bars, drop links, and twin-path extra covermax slings for technical, off center of gravity applications. They also perform load testing and recertification of blade, hub, tower, and nacelle lifting fixtures. They offer rigging and construction rental services as well as a huge inventory of quick-2-ship modular spreader bars, slings, and shackles for many applications. Their rental fleet includes air winches, air chain hoists, personnel lifting baskets, material baskets, skid mounted compressors, generators, spider climbers, and light towers.
Bishop Lifting Products, Inc. www.lifting.com
Booth 1567
Obstruction lighting systems International Tower Lighting, LLC, is a designer and manufacturer of obstruction lighting systems, tower light monitoring systems, and components. The company has a full line of medium intensity LED and xenon strobe obstruction lighting systems as well as replacement parts for the majority of US-made xenon strobe systems.
International Tower Lighting, LLC www.itl-llc.com
Booth 1212
North American Clean Energy
43
CLEANPOWER 2022
Wind turbine pitch control Smartricity’s reliable and sustainable Ventium Wind Pitch Switched Reluctance Motor (SRM) is light, 91% efficient, runs cool, is both 20Nm and 30Nm capable, and is easily retrofitted. Ventium uses no magnets or rare earth metals, no commutators, or brushes. It provided increased operational efficiency, increased reliability with a low environmental footprint and supply chain risk, resulting in more clean energy.
Smartricity, Inc.
Swiss Army Knife of customized work trucks Premier Truck Rental's Candy Wagon Framer has been evolving for the past 7 years based on input from transmission line builders and operators. These 2-ton 4x4 crew cab flatbeds are packed with upfits to boost productivity. These trucks have a heavy-duty material rack rated at 3500lbs, a 12,000lb hydraulic winch with an extended shaft to help with pulling and hoisting, a 100-gallon fuel transfer tank, and more.
Premier Truck Rental
www.smartricity.ca/wind
Booth 731
www.ptr.news/cp
Designed for wind turbine main bearings Castrol Tribol GR SW 460 -1 grease incorporates innovative lubricant technology to provide a high level of performance and protection for wind turbine main bearings. Tribol GR SW 460 -1 grease’s effectiveness has been tested in Castrol’s specialized testing facilities, as well as submission to rigorous independent comparison with competitor products. In laboratory tests, use of Castrol Tribol GR SW 460 -1 grease has demonstrated significantly less micropitting, low weight loss on rollers, a low friction coefficient, and low operating temperatures.
Castrol
A BETTER ANGLE ON BIG JOBS
www.castrol.com/wind-us
Booth 3029
AcraDyne’s HT DC Angle Nutrunner is THE Tool for Servicing Wind Turbine Blades 240 – 3,000 Nm torque range Faster speed than hydraulic tools Dual-lever option available for additional safety
Compact ergonomic design with 360° swivel gearcase for limitedspace applications Built-in transducer ensures accurate torque and angle values
CONTACT US TODAY TO REQUEST A QUOTE
800-852-1368 503-254-6600 www.aimco-global.com
marketingresources@aimco-global.com
Visit us at booth #3064 at CLEANPOWER 2022
Wind blade monitor Sensoria is a remote, 24/7/365 blade monitor that helps wind turbine operators maximize blade uptime and performance. Sensoria utilizes advanced acoustic emission (AE) technology to remotely detect defects, visualizes blade integrity through the Sensoria Insights data portal, and offers optional inspection and maintenance support services. With applications and benefits for teams across an organization, Sensoria helps to drive operational excellence through blade management.
Sensoria sensoriawind.com
Booth 2559
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2022 MAY• JUNE /// www.nacleanenergy.com
Strategic logistics partner Logisticus Group is a strategic partner who helps minimize risk for renewable projects. From route feasibility to storage, engineering or delivery, their data-driven processes ensure a smooth, efficient execution of their customers’ project scope.
Logisticus Group www.logisticusgroup.com
High-speed grounding breaker
Booth 1264
EMA is the designer and manufacturer of the high-speed grounding breaker, a technology specially designed to mitigate TOV on wind, solar, or storage energy collection circuits. It provides safety and cost savings on CAPEX and OPEX by replacing the standard circuit breaker and its associated grounding transformers. It increases grid reliability, helping to differentiate internal and external faults to the power plants. In solar applications, where the inverters do not require ground reference, the high-speed grounding breaker is a fast and clear signal to all inverters to shut down at the same time, securing the circuit protection and ensuring the PRC-024 grid code standard commitment. EMA also offers 38kV vacuum grounding breakers, conventional circuit breakers, and switchgear for indoor and outdoor applications.
AWG NACE Ad 2022 7.5x10.pdf 1 4/12/2022 10:44:59 AM
EMPOWERING A BETTER WORLD
EMA Electromechanics Inc. www.emaelectromechanics.com
Booth 3353 C
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Blade repair and inspection To help maintain their customers’ fleet, Altura collects data with a range of different inspection methods. Their engineers can then analyze the data and advise on repair strategy, minimizing loss of production, and prolonging the life of the blades. Their team of experienced and safetyoriented blade repair technicians can perform the repairs via rope access or 360° blade platform.
Established in 2001, AWG has become the leading material supplier of wire, cable, and accessory solutions for the power transmission, distribution, substation, solar, wind, battery energy storage, and EV infrastructure markets.
Altura, a division of IRISNDT www.alturawind.com
Booth 50
buyawg.com • sales@buyawg.com • 800.342.7215 North American Clean Energy
45
CLEAN ENERGY SERVICE SPOTLIGHT: PROJECT DEVELOPERS & EPC
Project Developers & EPC
Building a large scale renewable energy facility can be a daunting task, so finding the right team to provide all the necessary tools to complete the project is imperative. From planning, engineering, logistics, construction, to testing and commissioning, these companies can provide everything you need to get your renewable energy project up and running successfully.
SEE AD ON PAGE 23
SEE AD ON PAGE 51
Dearborn Companies Industries served: Solar, wind, energy storage, nuclear
Regions served: USA Primary service: Ground condition surveys and ground stabilization design for heavy lift and heavy transport; lift plan and rigging engineering; route clearance surveys for OS/OW transport, including marine clearance and bathymetric survey
Blue Ridge Power
Certifications/Associations: Clean
Industries served: Solar, energy
Energy Association, ASME, ASCE, SC&RA, NAMA, ACRP
storage
•
•
3D documentation of terrestrial and above ground (surface) facilities, includes laser scanning and sUAV (“drone”) data collection; Nondestructive examination (NDE) services for concrete and steel, including rope access.
www.dearborncos.com
•
Civil, electrical, mechanical engineering;
Primary service: EPC
•
Pre-construction services;
MW installed: 6000MW
•
Logistics coordination, progress reporting, safety training;
•
Battery storage and substation construction;
Regions served: USA
Additional services offered: •
Additional services offered:
Structural “construction” engineering, including steel erection engineering, shoring, scaffolding, and engineered piping and equipment supports and foundations;
•
Civil “construction” engineering, including access roads, crane pads, earth retention systems, and SWPPP preparation;
•
3D mapping of underground utilities;
• O&M services. www.blueridgepower.com
Featured Projects:
Exelon City Solar Location: Chicago, IL Size: 10,000kW 200Mva
Transformer Relocation Location: IL
Substation Transformer Installation Location: IL
Invaleon Solar
DEPCOM Power
Industries served: Solar, energy storage
Industries served: Solar, energy storage
Regions served: USA
Regions served: USA
Primary service: Project development, project management, EPC
Primary service: EPC, O&M, energy storage
www.invaleonsolar.com
www.depcompower.com
MW installed: 4GW
“ Your hardest working Solar EPC Contractor ”
COMMERCIAL. INDUSTRIAL. UTILITY. SOLAR + STORAGE SYSTEMS
Pfister Energy has successfully designed and built over 600 MW of projects, and is dedicated to provide customized solar photovoltaic system designs.
In-House Services: Experienced System Designers & Engineers • Professional Installation Crews • Best-In-Class Project Management • Committed to Customer Satisfaction •
T&M Associates Industries served: Solar, wind, energy storage, demand response, EV charging, microgrid, IOU’s, energy conservation Regions served: USA Primary service: Environmental permitting services, professional engineering, incentive coordination for energy related programs MW installed: 1000MW
833.ENERGY2 | 833.363.7492 ™
Lucy-Pfister Ad.indd MAY 1 2022 • JUNE /// 46
www.nacleanenergy.com
letsgo@pfisterenergy.com www.pfisterenergy.com
Certifications/Associations: Licensed to provide professional engineering services in most of US www.tandmassociates.com
4/23/21 2:06 PM
CLEAN ENERGY SERVICE SPOTLIGHT: PROJECT DEVELOPERS & EPC
Advanced Solar Products, Inc.
Stronghold Engineering, Inc.
RRC Companies
Fagen, Inc.
Industries served: Solar, energy storage
Industries served: Solar, energy storage
Industries served: Solar, wind, energy storage, electric utilities
Industries served: Solar, wind, energy storage
Regions served: Northeast USA
Regions served: USA
Regions served: USA, Canada, Latam
Regions served: USA
Primary service: EPC Contractor Development O&M
Primary service: Project management, installation, operations and maintenance
Primary service: Land services engineering quality and commissioning
Primary service: BOP EPC construction
MW installed: About 170MW
Certifications/Associations: MBE, WBE
MW installed: >5GW
www.fageninc.com
www.advancedsolarproducts.com
www.strongholdengineering.com
www.rrccompanies.com
SOLON Corporation
Blattner Company
Tropenas Company
Industries served: Solar, energy storage
RP Construction Services (RPCS)
Regions served: Southwestern USA
Industries served: Solar
Industries served: Solar, wind, energy storage
Industries served: Solar, wind, energy storage
Primary service: Solar and energy storage development and design; solar and energy storage EPC; solar and energy storage financing and ongoing O&M
Regions served: USA
Regions served: USA
Regions served: USA
Primary service: Design/structural engineering, supply/procurement, mechanical installation
Primary service: Utility-scale engineering, procurement and construction
MW installed: 3100MW
MW installed: 50,000MW +
Primary service: Civil and electrical engineering, substation design, feasibility modeling
Certifications/Associations: SEIA Member, ASES Member
www.blattnercompany.com
www.tropenas.com
MW installed: 145,379MW Certifications/Associations: SEIA, AriSEIA, NABCEP Certified Professionals www.solonamerica.com
MW installed: 2770MW
www.rpcs.com
RICHARDSON ELECTRONICS’ ULTRA3000® Energy Storage and Power Delivery for Wind Turbine Pitch Systems Millions of accumulated hours of operation in wind turbine pitch systems 15,000+ modules in the field
Pitch Shunts Available
325-338-2682 | ultra3000@rell.com | rellpower.com/ultra3000 North American Clean Energy
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CLEAN ENERGY SERVICE SPOTLIGHT: PROJECT DEVELOPERS & EPC
SEE AD ON PAGE 85
SEE AD ON PAGE 46
Pfister Energy, Inc.
Brent Scarbrough & Co Industries served: Energy storage
Additional services offered:
Regions served: Southeast
•
Clearing and grubbing;
Primary service: Full turnkey heavy
•
Earthwork and sediment basin contractor;
civil site contractor
•
Road and drainage construction.
www.brent.us
Regions served: USA (NJ, NY, PA, CT, MD, Northeast Coast)
Certifications/Associations: SEIA, US Green Build Council, NABCEP-certified, MSEIA, American Solar Energy Society
Primary service: Solar EPC, Project Management, Project Development
Additional services offered:
MW installed: 600MW
www.pfisterenergy.com
•
Project financing;
•
Energy efficiency.
Featured Projects:
Featured Projects:
Spotsylvania Size: 625MW
Industries served: Solar, energy storage
Water Strider Solar Size: 80MW
Skip Jack Solar Size: 225 MW
Canandaigua Solar Array Location: Canandaigua, NY Size: 4.1MW
John Hopkins University Location: Baltimore, MD Size: 2.0MW
Pep Boys Location: Chester, NY Size: 2.5MW
Aegis Renewable Energy
Burns & McDonnell
Rosendin Electric
LightWave Solar, LLC
Industries served: Solar, energy storage
Industries served: Solar, energy storage, hydrogen, wind
Industries served: Solar, wind, energy storage
Industries served: Solar, energy storage
Primary service: Full commercial and utility scale solar and energy storage; EPC services; O&M services
Regions served: USA, Canada, Mexico
Regions served: USA
Primary service: Solar EPC, storage EPC, renewable consulting services
Primary service: Turnkey EPC provider
Primary service: Solar + energy storage EPC and O&M
MW installed: 28GW
MW installed: 75MW
MW installed: 42MW
MW installed: ~100GW
www.aegis-re.com
info.burnsmcd.com/renewables-andstorage
Certifications/Associations: CALSSA, EEI, SEIA
Certifications/Associations: 7 NABCEPcertificate holders, member of Amicus Solar Coop, Amicus O&M, SEIA, TenneSEIA
Regions served: Northern USA
www.rosendin.com/renewable
Regions served: USA
www.lightwavesolar.com
Green Lantern Solar Industries served: Solar Regions served: USA Primary service: In-house financing and solar project development MW installed: 65MW Certifications/Associations: SEIA, CCSA, MREA, CHESSA, NYSEAI, VBSR, LESNH www.greenlanternsolar.com
RES (Renewable Energy Systems)
Ipsun Solar
OE Solar
Industries served: Solar, energy storage
Industries served: Solar, wind, energy storage, T&D
Regions served: Virginia, Maryland, Washington D.C.
Industries served: Solar, energy storage, EV chargers
Regions served: USA, Canada, Nordics, UK, Ireland, Turkey, Australia
Primary service: Full EPC, all in-house for residential, C&I, storage
Primary service: Development, construction, O&M
MW installed: 6.42MW
MW installed: 16,000MW
Certifications/Associations: NABCEP, SEIA, MDV-SEIA
www.res-group.com
www.ipsunsolar.com
Regions served: USA Primary service: Commercial and government solar PV turnkey system design build financing and installation; commercial, government, and residential EV charger installation; commercial, government, and residential solar battery storage system installation www.osceolaenergy.com
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2022 MAY• JUNE /// www.nacleanenergy.com
SERVICE SPOTLIGHT: TRAINING
Primoris Renewable Energy is a leading power generation EPC (Engineering, Procurement, Construction) specializing in Utility and Commercial Scale Solar Power, Power Delivery, Solar Repower, Operations & Maintenance, and Energy Storage. We are dedicated to doing the right thing for our customers, our people and our planet. From our ESG commitment to building renewable energy facilities, we are shaping America for a more sustainable future for generations to come.
WHY WE'RE DIFFERENT Inspired by our customers, we are continuously growing our service offerings in Renewables. We have a unique ability to design/build beyond our core services by utilizing other Primoris specialized companies. We can combine or independently design/build Substations, Transmission, Renewable Fuels, and Blue/Green Hydrogen.
OUR RENEWABLE CAPABILITIES - Project Feasibility - Engineering & Design - Energy Modeling - Pre-Construction - Supply Chain Procurement - Self-Perform Construction - Plant Testing & Startup - O&M Services - Repower Services
WANT TO WORK WITH US? Primoris has a culture dedicated to our people, their safety, the quality of our work, and achieving operational excellence. We pride ourselves on shaping our service offerings that achieve the highest value for our clients. We are growing excellent business leaders of tomorrow. Please send your resume to preopportunities@prim.com North American Clean Energy
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CLEAN ENERGY SERVICE SPOTLIGHT: PROJECT DEVELOPERS & EPC
SEE AD ON PAGE 90
SEE AD ON PAGE 49
Mangan, Inc.
Primoris Renewable Energy
Industries served: Solar, energy
Additional services offered:
storage
•
Regions served: USA Primary service: Power/electrical
•
engineering; automation/control system engineering; project management
MW installed: 52,082MW Certifications/Associations: CSiA
PV generation analysis and design; Battery sizing analysis and design;
•
Solar generator integration;
•
Energy monitoring and controlling;
•
Smart power and load shedding.
Industries served: Solar, energy storage
Additional services offered: •
BESS;
Regions served: USA
•
O&M;
Primary service: EPC
•
Site investigations, project feasibility;
•
Green hydrogen;
•
Distributed generation.
MW installed: 1986.8MW Certifications/Associations: SEIA, COSSA
www.primoriscorp.com Featured Projects:
www.manganpower.com Featured Projects:
Ground-mount Solar Farm Location: Gallup, NM Size: 9,800,000kW
Solar Carport Location: Maui, HI Size: 693,000kW
Rooftop Solar System Location: Mira Loma, CA Size: 3,400,000kW
Saint James Location: Louisiana Size: 36,460kW
Eagle Shadow Mountain Location: Nevada Size: 383,000kW
Road Runner Location: Texas Size: 497,230kW
PCL Construction Industries served: Solar, wind, hydroelectric, geothermal Regions served: USA, Canada, Australia Primary service: Turnkey EPC www.pcl.com
Pure Power Engineering, Inc. Industries served: Solar, energy storage Regions served: USA Primary service: Engineering electrical engineering, structural engineering MW installed: 1500MW Certifications/Associations: PE www.purepower.com
Anbaric Development Partners Industries served: Wind, energy storage, transmission Regions served: USA Primary service: Transmission, infrastructure development, and financing www.anbaric.com
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2022 MAY• JUNE /// www.nacleanenergy.com
SERVICE SPOTLIGHT: TRAINING
Building The Future
Engineering • Procurement • Construction Building the future of clean infrastructure across the United States with ooces in Asheville, NC and Fayetteville, NC. www.blueridgepower.com North American Clean Energy
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SOLAR ENERGY
When Solar Goes Polar How to get durable, reliable PV in extreme northern conditions by Chase Anderson and Chris Lantz
U
tility-scale PV projects throughout the Northeast face the extremes: brutal cold, heavy snow loads, winds, rocky soils, and frozen ground that can result in devastating frost heave conditions. With most of the choice flat sites already built out, developers looking at steeply undulating terrain for more competitive leases do so at a cost: these sites often feature compacted soils, glacial till, and cobble over shallow bedrock pocked with boulders. Construction challenges abound. Frozen ground slows installation, while spring thaws can create a muddy morass. Both serve to narrow the window of opportunity for getting things done. Developing solar assets under such challenging conditions can be daunting, but following a few best practices and working with partners experienced in managing the Northeast’s challenging conditions can make the difference between long-term returns and short-term failure.
Digging deep to set a solid foundation
Two key issues create the biggest below-ground headaches in the Northeast: Frost heave and pile refusals. Frost heave — the upward ground movement that occurs as soil freezes — forces the soil apart and causes the ground’s surface to bulge. Frost heave can be particularly severe in the glacial till that is common throughout the Northeast. For PV plants with driven piles, the foundation also can be subject to adfreeze, in which the frozen soil adheres to the piles’ surface. Adfreeze combined with frost heaving results in frost jacking, which literally lifts the foundation, resulting in margineroding repairs to maintain system integrity. Refusals are another risk inherent to developing PV in the Northeast. Dense, rocky soils can conceal hidden boulders, causing unexpected and schedule-endangering delays when piles cannot be sunk. To eliminate refusal and adfreeze risks - and control the possibility of frost heave ground screws are far more suitable to these conditions than driven piles. Consult with partners familiar with the differences before committing to your foundation decision. Ground screws are quick to install and ideal for rugged sites, but require special equipment, more units than piles, and a higher upfront material cost. Driven piles are affordable and reliable with lower upfront material and construction costs on typical sites, but are problematic on rugged terrain.
Assessing the situation above ground
Three primary factors influence design decisions above the ground: Snow, wind, and site topography. Snow is the biggest factor. Racking must be designed to withstand and, if possible, shed heavy loads regularly. Building codes written for roofs often fail to account for solar projects. Snow that slides off a roof has several feet in which to pile up. But when
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2022 MAY• JUNE /// www.nacleanenergy.com
it sheds from a ground-mounted solar module, it only has about a three-foot fall to the ground; after that piles up, there’s nowhere left for the snow to go. Adding height between the module and the ground means crews must do more construction work at an awkward elevated level above their heads, sometimes requiring ladders. Additionally, to bear the weight of more snow loaded on the modules, the purlins have to get bigger or the spans smaller. Look for a racking partner who conducts robust load-testing measures such as increasing loads with artificial snow during the winter, or loading test structures with as much as 13,000 pounds of bricks in warmer settings. Wind is another concern in the Northeast, both on the coast where hurricane-force gales must be considered and along inland lakes. Make sure designers have done thorough wind tunnel testing to account for the varying angles of force possible on the project site. Some racking manufacturers use advanced software to simulate the most cost-effective design for your site’s unique wind profile. Rugged terrain also poses an above-ground challenge. Steep slopes and undulations require flexible racking that can accommodate up to 36 percent slopes in all directions, aiding install-friendly tilt angles from 5 to 35 degrees. During the initial design phase, make sure your partner optimizes the tracker system to be cost competitive mechanically, for constructability, and with regard to topography. Considerations for steep and undulating terrain are made to best balance these three design parameters: mechanical feasibility, constructability, and topographical terrain considerations. Structural calculations shouldn’t just analyze the racking in a perfectly flat configuration, but also assess how on-site slopes affect span length and beam
configuration. These kinds of mechanical changes can affect the lateral loads of snow and wind on foundations, requiring further adjustments to maintain integrity.
Case study: Delivering quality in less-than-ideal conditions
Converting a former undulating hayfield in Sangerfield, New York, into a 6.5-MW solar farm posed a number of unique challenges. At the start of the five-month installation, the ground was frozen and installers often had to contend with snow; Sangerfield sees nearly triple the average U.S. snowfall. By the time the last of the site’s 17,038 modules went up, the grass would quickly sprout to waisthigh if installers didn’t keep it mowed. In between those two extremes, installation teams had to contend with thick, sucking mud that threatened to mire their forklifts. As a former farming site, the Sangerfield property also presented the challenge of working around uncharted tile — drainage pipes — and surprise flood zones at the bottom of its numerous steep slopes. This complex site required a tracking solution fit for the extremes: flexible, durable mechanics, and intelligent controls. The developer selected a system designed specifically for steep slopes, environmentally sensitive land, frost susceptible soils, and one that would eliminate 100 percent of the refusal risk. Ultimately, Sangerfield offered so many challenges that the racking partner responsible for building this single-axis tracker site used it as a training opportunity to contend with the unexpected. Too muddy? Establish teams to carry components in by hand so that forklifts wouldn’t become mired. Too steep? Develop a flexible design that can accommodate terrain challenges of steep slopes and undulation. Because the topography was so steep, designers divided it into two sub-sites of 113 rows each. They then installed two weather stations to communicate with a single network controller for the project’s smart-tech controls and data cloud. A repeater keeps communications flowing even where line-of-sight is interrupted by the undulating hills. Software within the system maneuvers each discrete module to ensure it doesn’t shade any neighboring modules, while still maintaining optimum exposure to the sun.
they offer. Ideally, align with a company that owns the whole process with in-house steel manufacturing, ensuring top quality and supply chain control. Integrated racking, and an installation partner with smart project feasibility software, can support you through your project’s lifecycle from start to finish.
Chase Anderson, senior design engineer, drives product innovation for Terrasmart's single-axis tracker, TerraTrak, as well as GLIDE agile Terrasmart’s fixed-tilt product line. Chris Lantz is ground mount division manager and leads product optimization for the business division. Together they bring 18 plus years of solar experience to Terrasmart's integrated project solution.
Terrasmart /// www.terrasmart.com
The 1P Tra cke r by Sol tec
Team up with an integrated partner for Northeast project success
When working in extreme conditions, racking manufacturers with a broad foundation and system portfolio are ready to provide technology-agnostic advice to ensure project success. Look for deeply experienced design, engineering, and installation teams who seek only to recommend the best possible solutions for your site — not to sell you the only solution
so l te c .com
PAT E N T P E N D I N G
North American Clean Energy
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SOLAR ENERGY
After Disaster Strikes
Utility PV plant recovery minimizes revenue loss due to extreme weather by Jessica Super
Solar losses caused by natural catastrophes are reaching alarming proportions. Natural catastrophe losses in 2019 were 25 times higher than non-weather-related solar losses in 2019. When the winds relent and the floodwaters recede, it’s crucial to follow the right steps — and quickly — to get power generation back to peak performance. Recovery from weather damage is complex, often even more so than initial plant construction. Unlike new builds, restorations involve balancing current production needs against deconstruction and replacement demands. It also requires engineering expertise to find compatible solutions when the old equipment isn’t available or reliable to use today. From damage assessment and salvage expertise to insurance claims management and rapid restoration, asset owners need experienced personnel to keep revenue loss under control. Ideally, a cohesive team manages the work through a single touchpoint to mitigate production losses and bring your PV asset back online to peak performance. What follows is a step-by-step guide to a rapid recovery.
What works, what doesn’t, and what to do about it
First things first: Conduct a careful assessment of what’s gone wrong, and what’s still good. Bear in mind that initial impressions can be misleading; even if damage appears to be minimal, there is value in documenting every aspect of the site that appears to have
THE RACK THAT’S READY WHEN MOTHER NATURE ATTACKS
been affected, even superficially. Take pictures, note components that may no longer be in production, and determine which OEMs will play significant roles moving forward. For sites with more extensive damage, coordinate a grid-by-grid drone flyover to map the level of destruction, including standard and infrared views. Insurance companies often cover drone inspections because they want to know what they’re dealing with just as much as you do. While time-consuming, scrupulous documentation from the start prevents surprises during restoration and can help stave off change orders down the line. Transparency minimizes revenue loss by ensuring that every stakeholder — the asset owner, operator, insurance provider, and all contractors — knows exactly where things stand at any moment.
Get production back online and keep moving
Minimizing the business interruption insurance claim can help to maximize recovery. That means staggering on-site work to prioritize production recovery and curtail interruptions. For example, if one inverter is down simply because of a ground fault but the rest of the array is in good shape, prioritize restoration at that location to get an entire section of the plant back online. Develop multiple contingency plans so that if one repair must be delayed, other activities can be slotted in immediately Pre-assembled components to keep the project moving forward. If make assembly a snap! components delivery is delayed in one area, shift work immediately to a process Adapts to work on a variety of that doesn’t require new parts. This helps roof types to keep personnel active at all times.
Call engineering for specific roof application
Patent Pending
by
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2022 MAY• JUNE /// www.nacleanenergy.com
Free Samples and Ordering: 860-773-4150 / www.AceClamp.com
Salvage where possible, replace where needed
Before beginning restoration work, set standards for testing damaged equipment and establish criteria about what can be repaired and what should be replaced. Again, restoration expertise can prove invaluable at this stage. While it’s important to be flexible and continue using viable parts, quality must take priority.
Salvage following a disaster often means weaving together still-functional older parts with state-of-the-art PV technology. Sometimes the damaged plant’s original equipment is no longer being made; with so many solar equipment manufacturers going out of business, restoration experts can help discern what may be obsolete and a solution — including manufacturing replacement parts if needed.
Bring insurance in early and often
The plant's insurance carrier is one key stakeholder often brought in too late in the process. To avoid this misstep, be sure to establish open communications with insurers from the start by familiarizing them with PV best practices as needed, and ensuring they have access to all documentation. An insurer likely will have its own vendors tracking the project, such as subrogation and investigations teams. Different documentation may be required at each level of the claims process. Insurers often want to vet contractors and see rapid progress toward repairs — particularly if they’re paying lost production damages — but they also want to see extensive validation to justify bids. This is where a full-scope general contractor can be invaluable. A consolidated umbrella company can be responsible for any subcontractors required to restore the damaged PV plant. Establishing that single point of contact early can be the difference between collecting a full insurance claim and incurring substantial losses due to unforeseen delays
Keep components coming
Particularly with current supply chain issues, you’ll need experts with a deep supply network, extensive Tier 1 procurement agreements, and, ideally, an extensive inventory of spare parts on hand at regional warehouses. That’s why it’s helpful to choose an expert team with substantial EPC experience in addition to restoration and remediation. Construction experts know where to source elusive components to prevent work grinding to a halt during an extended wait for parts.
Lessons learned: A case study in wind damage recovery
After gusts up to 80 miles per hour ripped through a PV power plant — damaging 15 percent of the site’s trackers — it was discovered that more than one-quarter of the trackers weren’t operational before the winds hit, making it impossible to maneuver them into a protective stow position. As a result, 233 of the 1,600 trackers were damaged and had to be restored.
Initially, the plant owner relied on O&M personnel to assess the damage and submit insurance claims. Four months later, though, restoration work had yet to begin. Within four weeks of contracting with restoration experts, they had a plan in place to deconstruct the damaged areas, conduct testing to determine what could be salvaged, and source replacement components. Ultimately, still-useful original technology was blended with modern replacement equipment to repower the site without any costly redesign. And while the asset owner had anticipated replacing damaged components for roughly $1.75 million, they were able to salvage 70 percent more modules than originally forecast, saving $1.3 million. Additional savings came from reducing business interruption damages, shaving 126 days off alternate restoration timelines, and project results coming in 40 percent lower than alternative bids. Total savings: $3.3 million.
Choose an all-in-one partner for maximum results
Restoring a weather-beaten PV plant means far more than picking up the pieces and cobbling them back together again. Complex site recovery demands experts with dynamic EPC capabilities who can mobilize quickly with in-house repowering, engineering, and construction specialists. It’s also helpful to choose a team that can go beyond rebuilding to full-site optimization, bringing plans back to peak production performance. Partnering with a team that also offers O&M expertise means the strongest possible post-recovery performance.
Jessica Super plays a critical role in developing DEPCOM’s Repowering+ division, which includes plant restoration, repowering and recertification services. She brings more than 12 years of experience in the solar industry, serving in executive roles for companies including president of ReneSola America, regional sales manager at Canadian Solar, and regional manager at SEIA. Super holds a degree in finance and international business from Pennsylvania State University and an MBA from UCLA’s Anderson School of Business.
DEPCOM /// www.depcompower.com
Performance at its Peak No matter what dirt lies below or weather condition exists, Terrasmart has a technology and product agnostic solution for every client’s unique project site.
Photo credit: Andrew Karki, Controls & Commissioning Engineer
400 - NACE Ad - May issue-v2.indd 2
terrasmart.com 4/15/22 North American Clean Energy
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3:50 PM
SOLAR ENERGY
Trenchless Solar Cable Management
Above ground cabling alternative delivers above average results by Michael Markowitz
T
he ultimate goal of every solar plant is to harvest as much clean energy as possible while consuming the fewest resources. Profitability depends on squeezing the most wattage out of every dollar spent on materials, labor, and repairs. Advances in photovoltaic cell efficiency, combined with falling costs and a push from the federal government, has made solar power more popular than ever. So popular, in fact, that we are running out of space; many of the prime locations for high mega-watt solar farms are either already developed, too expensive, or not in proximity to major population centers. The result is that more utility-grade solar plants are being constructed on lessdesirable lands or locations previously used for other purposes, such as agricultural farms, commercial nurseries, even capped Superfund sites and decommissioned fossil fuel plants. Often contaminated with pollutants, these properties are no longer suitable for commercial development. But they can be repurposed as clean energy producing assets. The question is: How? Let’s put aside the environmental issues for a moment to consider the enormity of the task. Even on pristine land, developers will encounter obstacles when trenching - they must account for the effects of derate on buried or bundled cables. Derate is defined as the percentage of electrical capacity that must be reduced to offset the friction heat buildup generated by bundling or burying cables. Article 301 of the National Electrical Code states the derate factor can be as high as 50 percent when running 10 or more buried cables in parallel. That means laying 500 Kc mil cables to realize 250 Kc mil ampacity throughput. Think about the cost of all that wasted copper!
Solar plant cabling options
Utility-grade solar plants are large-scale engineering marvels, occupying hundreds to thousands of acres, with hundreds of rows of solar panels tightly packed into avenues for maximum energy capture. Beneath these arrays are equally intricate pathways of high ampacity cables transporting direct current to inverters at the end of each row, as well as low voltage data and AC lines for sensors monitoring weather conditions, panel performance, and to power the motors allowing the panels to follow the path of the sun.
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Solar plant developers have several options when cabling the arrays. • Bury cable. The traditional method of laying cable directly in the ground is labor intensive, dangerous, sloppy, and expensive. There may be delays caused by weather and geological obstacles. Derate is considerable as earth traps heat, and cable repair is hindered by lack of visibility to an exact failure point. • Run cable inside a pipe. The cable is still trenched and buried, but protected from moisture and the weight of earth. Derate is actually increased due to heat entrapment by the pipes, but repairs are easier as cables can be pulled and replaced without digging. • Bundle cables above ground. Now we're getting somewhere; running cables above ground is faster, less expensive to install, avoids trenching/terrain issues, and provides a high level of accessibility for repairs. Above ground bundling will experience some derate due to the cables touching, but less than when inside a pipe. Best for low ampacity DC and low voltage AC cables. • Above ground (Free Air) installation. The nirvana of power transmission physics, Free Air involves no bundling; cables are run above ground with separators that allow heat to dissipate into the air. The derate factor is greatly reduced or eliminated, which lowers cable impedance 25–40 percent over an entire project for a better ROI. Along with its relatively low material cost and minimal labor requirements compared to trenching, Free Air becomes a very economical solution for high ampacity DC cables.
A case for free air installation
Now let’s return to the environmental and less-than-desirable-location issues, and see how Free Air installation can solve these problems and alleviate trenching and derate factors. A massive, 630-megawatt solar plant was recently constructed on what was an agricultural farm in the southwest. You’d think there would be a lot of advantages to building a solar plant on farmland: the land is flat, the soil already tilled and free of boulders, roots, and other obstacles. However, the developer feared trenching would expose workers to high concentrations of fertilizers and pesticides accumulated in the soil from decades of growing crops. There were concerns that rain-induced runoff containing hazardous compounds (brought to the surface by digging) could enter the local water supply. Project engineers decided it was best to leave the ground as undisturbed as possible. The solution: Free Air installation. Above ground cable conveyance employs tensioned messenger wire to transport multiple layers of DC cables from the solar panels to an end point under each row. The wires attach to the same I-beam footings driven into the ground to support the solar panels. Brackets are attached with cable spacing trays seated at measured intervals. Complying with NEC Article 301, the trays maintain a uniform 360° space between
additional $3.82/hour, or $45.84/day per run (assuming a 12-hour day). If the average utilitygrade solar plant has 125 runs, that equates to $5,730 of daily incremental revenue, or over $2 million dollars per year—every year! Designed to install quickly, reduce labor and material costs, and harvest more energy daily from the same assets, Free Air systems revolutionize solar plant cable conveyance and deliver above average results.
each cable that allows heat to dissipate into the air, thus maintaining full ampacity and eliminating the need to derate cables. Using this method, cabling was finished ahead of schedule and under budget, with installers running about 1,000 feet of cable per day to achieve significant labor savings. Material cost savings were realized through lower ampacity cables that will be used to full capacity, and environmental concerns were eased as the ground was not trenched. Most importantly, the solar plant will realize a faster ROI by harvesting 100 percent of the power it generates.
Quantitative performance savings
Not only does Free Air cable conveyance save money on materials and labor, but it increases daily energy harvest by up to 8 percent over traditional methods. Here are the numbers to prove it: Post-construction, above ground cable conveyance systems have been shown to harvest thousands more watts of clean energy every day that otherwise would be lost to the effects of derate. Using the laws of physics and precise coefficient values for the resistivity of copper at different temperatures, it’s possible to determine the amount of power lost to Ohmic heating. Algorithms convert anticipated power loss percentages into a dollars-and-cents estimate of incremental revenues that could be realized with Free Air installation. This example illustrates the savings of a bundle of 36 cables, each 1,000 feet long and rated for 700 Amps, at an average ambient temperature of 77°F. When buried, the cables yield 8,072 watts per hour. Using above ground cable conveyance, the same solar array generates 8,779 watts per hour, harvesting an additional 707 watts per hour by not suffering from derate. Using an average Kilowatt price per hour of $0.15, each bundle of 36 cables can generate an
Michael Markowitz is a technical writer for Brainstorm Studio, a Long Island based digital agency with deep experience in presenting the advantages of cuttingedge technologies. Snake Tray is a US designer and manufacturer of cable management, power distribution and enclosures based in Bay Shore, New York. The company holds over 35 patents for products based on labor-saving innovations.
SnakeTray /// www.snaketray.com
Simple. Solid. Sustainable. • Specified for Use With IronRidge and Other Leading Racking Systems • First Building Code Certified Screw Foundation System in The U.S. • Year-Round Installation • No Concrete & No Excavation • Environmentally Friendly • Immediately Loadable • Cost Effective
www.americangroundscrew.com North American Clean Energy
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Solar in High Winds
Ground mount solar designed for extreme hurricanes in the Caribbean by Matthew Lusk
Photo: Basic design of the system can be observed above. Rebar is installed in the ground with a top plate crimped on top. Modules are placed on the top plate with module clips screwed from above. The module frame becomes part of the substructure to minimize material usage. Standard design is 0.8 meters at lowest point and 1 meter at tallest. Courtesy of Meralli Projects
H
igh-density, low-profile, aerodynamic racking solutions are becoming a popular solution for sites with extreme winds, particularly in land-constrained Caribbean. A case can easily be made for utilizing high-density, low profile ground mount racking solutions the Caribbean. This is based on the following parameters: • High Wind Design of up to 180 mph (based on ASCE 7 – 10) with the most cost-effective foundations • Long-term Insurability with high-wind design for hurricanes • High-Density Efficient Land Usage • Suitability for large variety of Soil Types • 78 percent Reduction in Raw Material Usage • Compact Shipping simplifies import process • Simplicity of Install means local labor force can be utilized • Reduced EPC Costs leads to reduced LCOE versus trackers and Fixed Tilt Systems High wind design – The racking solution has undergone extensive wind tunnel tests. It’s extremely aerodynamic, coming up to about waist level, which allows for it to achieve 180 mph winds with standard clamping solution (ASCE 7 – 10). Since it’s in an East West 8-degree tilt and low above-ground, there is minimal uplift to withstand much higher winds. There is already a project on the ground installed in the cyclone region of West Australia. There is an additional upcoming 8 MW project in the Caribbean with construction scheduled for this year. High-density, land use efficiency – The solution can produce about 225 percent more MWh/acre than fixed tilt and tracker systems (according to DNV GL’s bankability report). As an example, a site in the central Caribbean (Dominican Republic) has a yield of ~1,532 kWh/kWp/year, which leads to 1,194 MWh/acre/year due to the efficient land use of ~0.78 MW DC/acre. For an island like Barbados, the solution is ~19 percent better with 1,819 kWh/kWp/year, 1,419 MWh/acre/year. Location and sandy soils – The solution becomes even more attractive the closer it is to the equator, making the Caribbean an ideal location. Additionally, the solution has a wellsuited helical screw (anchor rod) that can be used in soft, sandy soils and only requires ~ 0.5-0.6 meter (1.64 – 1.96 ft.) foundation depth. A shallow foundation can prove useful to avoid hitting volcanic rock and removing the need for expensive pre-drilling. Minimal materials – When compared to a conventional fixed tilt or tracker system, the solution uses 78-95 percent less steel. Conventional systems require I-Beam foundations of 10-15+ meters. Assuming 540-watt modules, 32x12 module block, 0.5 meter embedment, and 150 mm anchor rods, you’re are looking at 8,600 kg of materials per MW DC. Note, if the site is slopped or has some uneven terrain, the system may require additional material. Rods are inserted directly into the ground, removing the need for any concrete or other materials. The DC system, including the cables, is above ground so there’s no DC trenching. Compact shipping – 40 ft. containers can handle up to 20-25T (country specific), meaning ~2.6 MW DC of racking can be carried in each container. This makes shipping to islands extremely efficient, which can be particularly attractive to islands with limited port sizes. This helps address current port congestion and shipping costs. Simplicity of install – All tools required for the system are hand held. Since there is no heavy machinery, sourcing equipment is simplified. All tools are commercially produced, easily available, and simple to use. The simple design also allows for installation by unskilled labor. With 540-watt modules, a total of ~500 man-hours per MW is required for the DC installation, which is ~50 percent less vs trackers. Around 420
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of those hours are related to DC installation; ~70 is related to waste handling, inverters, and site restoration. Approximately 60 percent of those 500 hours is done by unskilled labor, helping to simplify sourcing a workforce on a remote island. This particular aspect made the solution attractive for remote mining sites in Australia. Bankability – The solution has been deployed globally on over 400 MW, making it one of the most used high-density ground mount solutions. Extensive Bankability report from DNV GL, wind tunnel tests by the IFI engineering firm, and over 2.8 GW of substructure supplied by racking company globally are all contributing to the bankability of the solution. EPC costs – Overall, there is a ~30-40 percent reduction in EPC costs (excluding interconnect). EPC quotes can be provided on a project specific basis upon request. In summary, the solution is extremely well adapted and designed for the Caribbean’s extreme high wind environment. The solution’s high-density, reduction in materials, and simplicity streamlines the whole installation process by drastically reducing construction effort, logistics, and labor sourcing.
Matthew Lusk is Vice President of Business Development for Jurchen Technology for the USA and Caribbean. He brings nearly a decade of experience in the solar industry as a leader in the advocacy for solar and energy storage. He is raising awareness of how high-density solar solutions can play an integral role in the world’s transition to clean energy by solving issues of land availability, labor force sourcing, shallow foundations, extreme wind suitability, and ease of access to inexpensive solar globally.
Jurchen Technology /// www.jurchen-technology.com
Photo: High-density and efficient land use can be observed from birds eye view. Site as shown is under construction. Courtesy of Meralli Projects
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North American Clean Energy
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Designing Solar for High Winds on Challenging Terrain by Yezin Taha
As extreme weather impacts from climate change become increasingly widespread, solar developments are faced with entering more dangerous territory. Further, with available flat land areas becoming increasingly scarce, the industry must now consider project sites with histories of extreme weather events and challenging terrain. With challenging weather and/or terrain becoming the norm for projects, it is imperative that asset owners and EPCs do the appropriate project and product due diligence to select equipment that is capable of thriving in these environments. To align the torque tube straight along the length of the row, the industry traditionally had two ways of approaching challenging terrain: grade the site flat, or implement variable foundation reveal heights. Neither of these options is ideal; they can lead to increased costs, complicated construction, and disturbed land. However, there is a third option of using solar trackers that follow the natural terrain, whatever it may be. This type of tracker eliminates the disadvantages from the other approaches, but requires more diligence in the upfront design. To begin the design process, EPCs and/or developers should generate 3D point files of the foundation locations. From there, racking equipment providers can identify the appropriate technology needed to accommodate the various angle changes early in the design process. This contrasts from typical project timelines, where the completion of a 2D layout during preliminary design activities is sufficient to get an accurate bill of materials. Additional design work on non-flat terrain involves assessing how foundation wind loads are affected by the variable terrain, and accurately locating those foundations along the length of each row. Wind loads are affected by variable terrain; calculations based on wind tunnel studies should be available from the tracker supplier to understand those loads. Foundation northing distances decrease with increasing slope, which can be accounted for in 3D Civil CAD programs. When taking these challenging terrain projects to regions with patterns of extreme weather, such as Kansas, New Hampshire, and Louisiana, dynamic stability and stow strategy are key considerations.
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In a perfect world, tracker providers will take all of the necessary preventive steps in the design process to avoid structural damage during extreme wind events, all while preserving the natural land by following the site terrain. However, since we can never completely eliminate all risks, it is crucial to have a tracker partner that understands how to deal with both variable terrain and high wind conditions. Plus, it is necessary for the EPC and the tracker provider to work together to design for real life expectations in our changing climate, and not just the lowest cost design.
Yezin Taha is CEO and Founder at Nevados, which works to help solar developers increase location site options, eliminate major costs of construction, and maximize power generation.
Nevados /// nevados.co
Equipment providers utilize stow strategies as a mitigation tactic for dynamic instability. During high wind events, trackers will rotate to a wind stow position; either flat or at a predetermined angle. Stowing at steep angles towards the wind provides greater protection from dynamics. These steep angles result in higher static loads, but reduce vulnerability to dynamic wind events at shallow angles. Fastrotating trackers that reduce the time to reach stow are favorable to reach the desired tilt angle as quickly as possible, and should be able to reach stow in less than three minutes. External dampers are a typical approach used to attenuate dynamic wind effects on the tracker rows, but can be a high failure component. However, tunable designs with variable damping, multiple damping locations, hard nodes in the structure to reduce natural harmonics wavelengths, and multiple dynamics disruption designs can eliminate the need for external dampers. This combination of extreme winds and challenging terrain is to be expected in hurricane regions. The industry saw this first hand when Hurricane Ida hit the state of Louisiana in Fall of 2021. A number of solar developments in the area took direct hits, undergoing winds of 85+ mph for many consecutive hours. The majority of tracker systems sustained significant structural damage, with wind dynamics being the likely culprit. One tracker system survived the hurricane with no significant damage to speak of; that tracker system included the various wind dynamics mitigation strategies listed above.
North American Clean Energy
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SOLAR ENERGY
PV Installers Keep Pace by Robert Benedict
T
he complexities of being a solar installer today require many skills. A residential installer with staying power has their operations, sales, service, and supply systems refined and reviewed via quality control measures. They also need the ability to secure all three financial options: cash, bank loan, and leasing. Many US installers come from construction backgrounds. While there’s a bit of a learning curve involved in converting that experience into becoming solar systems installers, one of the more sophisticated areas of a residential installer is the sales system. In 2005, installers did not have the tools for selling in the residential market; they were just beginning to develop market-specific sales tools. The biggest hurdle at the time was simply educating homeowners about the value of solar. This forced installers to learn how to become both sellers and teachers. No easy task, as it was not broadly known or understood how solar worked and the value proposition.
From then to now, the sales process has refined to almost an art. New technology allows the homeowner to see their house with solar on it before a single panel is installed. It’s also easier to demonstrate a clear return on investment on any form of payment method. The per Kilowatt-hour (Kwh) pricing utilities charge directly reflects how fast you reach breakeven. For example, paying cash in an area where electricity rates are low means the return on investment will take longer. With a lease, the homeowner will get returns on their first bill after the system goes live. Based on present-day average degradation rates, with 40 to 50 years of returns possible, it is currently better to own than lease when considering ROI. The methods for obtaining prospects have changed dramatically, too. In the early years (2005 and before), solar was rarely featured in periodicals, newspaper and TV ads, with maybe a monthly discussion on a local radio station. Up until 2010, small pockets of the public were learning about solar and its value. Today, companies are using the full force of branding and marketing through the web, SEO, texting, ad stocking, and social media. Solar is part of our everyday life, with the expectation that most everyone will have solar on their homes in the near future. Competition is intense, and each company has to find a way to win the sale. Homeowners usually have three or four bids either in person or virtually. The construction side of the installation process can be fraught with many difficulties. It’s a matter of juggling safety, installation processes, scheduling, homeowner property awareness, equipment and supplies organization, and good management. When you spread this over 20 teams or more, potential complications are a big concern. The stories are endless when it comes to accidents from an installation. Perhaps one of the most unfortunate is when the installer penetrates the roof of the homeowner. Sadly, there are cases where almost every penetration point creates a leak – and it’s entirely
BENEFITS OF CERTIFYING AND RATING SOLAR HEATING & COOLING PRODUCTS • SRCC certifications satisfy the requirements of the model codes (like the IBC and IRC) for solar water heaters.
• SRCC performance ratings are accepted by incentive and regulatory programs
• SRCC’s listing program addresses compliance with local codes and standards used in the U.S., Canada and Mexico.
• Code professionals, incentive programs and consumers throughout North America trust and rely on SRCC
solar-rating.org srcc@solar-rating.org | 888-422-7233 ICC-SRCC is a program of the ICC Evaluation Service (ICC-ES) 21-20847
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preventable. Worse is when an installer falls from the ladder or house after forgetting or failing to buckle the safety harness, or refusing to wear one altogether because it saved time when there were only minutes left to install completion. Newer products are available to help prevent ladders from falling, while allowing workers to walk on tiles without breaking them by distributing the weight evenly across multiple tiles or other roof surfaces. As the industry matures, installers learn new methods to get processes done, as well as faster and more efficient ways to complete installs. Repetition is the best method for fixing the racking system. The installer has to consider a number of variables: How to move the modules from the ground to the roof and then place and secure them; how to lay the cabling and connecting modules to the inverter; which design will get the best performance from the installation? The key is to plan, know the plan, and follow the plan. A 12 kW system can be completed in 4 to 6 hours if planned and managed well. If the project is not well managed and planned, however, it can take twice as long. All components, cabling, or tools should be at the job site when you arrive to install. If
you need something for the system and it’s not available during setup, you will lose the profit expected from the installation. An independent survey of installers answered the following questions: 1. Which was most important – wattage, where manufactured, availability, and size of the frame? Of the responses, wattage and availability garnered slightly more than one-third each. The remaining partial third was shared between the location of manufacture and the size of the frame. 2. What do you think about US solar manufactured modules? Answers were split evenly three ways between: “depends on price”, “highly interested”, and “not important”. 3. Do you purchase a premium brand? 83 percent of the respondents said “yes”. 4. When choosing a module, what factors do you consider? A third or respondents cited wattage, a third chose where modules were manufactured/availability, etc., and the remaining third was concerned with the size of the frame. Overall, industry pros are bullish on the future of solar, especially regarding the residential market. Rapid changes in the PV industry has spurred dramatic changes in the requirements of installers. The market has been evolving at such an accelerated rate, given the speed of technology and the increasing number of companies gobbling competitors to gain market share, that successful installers must be flexible, agile, and even attempt to predict the future to stay ahead of the game.
Specialty spacer tool
The Mod Spacer sets the inter-row spacing between solar modules. With its twist-release feature, the Mod Spacer will not get stuck between modules, and the finger loop makes it easy to grasp. Due to its bright red color, installers will never forget their spacer on the roof again. The Mod Spacer is made of durable plastic, preventing it from scratching the panel or becoming a hazard when accidentally dropped off the roof.
Slick Tools, LLC /// www.slicktoolsllc.com
Robert Benedict is Chairman/CMO of Unicorn Solar Development, a California-based company comprised of team that offers more than 30 years of industry experience in PV module procurement, project management, business development, solar financing, residential and commercial solar project installations, and management consulting.
Unicorn Solar Development /// www.unicorn-sd.com
North American Clean Energy
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Overcoming Terrain Challenges and the Ecological Effects in the U.S. by Kayla Harris-Haag and Jonathan Moss
GROUND MOUNT WIRE MANAGEMENT NEW
NFI-Hanger
A
s the third-largest country globally, the United States' terrain varies from one coastline to the next. Of the 1.9 billion acres of land in the continental United States, only 18 percent is considered plains or flat land, where ground mount arrays perform at peak efficiency. Even with a fifth of the U.S. being the most optimal land for ground-mounted arrays, most of this land is unusable farmland or unprotected forests. This leaves more undulating or mountainous terrain for solar developers to acquire for projects. When developing a solar project, racking providers must consider the ecological effects, landscape, and subsurface. To overcome site challenges, racking providers also have to consider terrain challenges and acquire accurate site surveys. With this information, ground-mount arrays can easily be installed to achieve optimal performance.
• Most cost-effective ground mount wire management option on the market • Holds 25+ PV wires in a single Hanger (tested using #8 PV wire, 7.95mm dia.) • Opening/Closing function means NO NEED TO EVER REPLACE • Round material = no sharp edges ever coming in contact with cables
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A project destined for success contains the following: • A racking solution with multiple foundation options that can adjust to subsurface conditions. • Posts that accommodate a greater degree of topographical changes, while preventing excessive shadowing on neighboring panels. • Purlins that have the flexibility to support various modules, snow loads, and terrain. While compensating for unlevel ground, these characteristics of a racking system make solar projects on unpredictable terrain possible. The desired result of any ground mount site is a quality appearance that also optimizes energy output without unnecessary costs or environmental effects. One of the factors associated with many ground-mounted systems is site grading. Unfortunately, site grading can unintentionally remove native plant and animal species through ground disturbance or erosion, as well as raise the project's costs with extra steps and equipment. Extensive grading for a construction site can be detrimental to the surrounding environment; potential ecological impacts should be considered during site planning. One of the ways that many developers keep an environmental ethicality is by procuring a system that follows the contour of the site with no extensive grading.
Determining whether grading or any other groundwork is necessary can be resolved early in project development by acquiring accurate site surveys. A reliable site survey must be completed to obtain accurate data about land characteristics and assure an efficient project timeline. In addition, the topographical data gathered from the project location gives the developers and engineers the necessary information to secure the most efficient racking system possible. With today's technology and environmental concerns, racking systems are designed to fit the site, not the other way around. Many racking providers must consider one price factor: steel costs, especially since the coronavirus pandemic. Despite the rising costs of steel, many developers say that paying extra for more post length is still a better option than paying for site grading, especially given the potential ecological impact.
While compensating for unlevel ground, these characteristics of a racking system make solar projects on unpredictable terrain possible.
Save time, money, and lower project risk
Nextracker’s NX Horizon-XTR, is a terrain-following, single-axis tracker designed to expand the addressable market of solar power on sites with sloped, uneven, and challenging terrain. NX Horizon-XTR’s terrain-following capabilities can reduce grading, minimize steel costs, and decrease project risks. NX Horizon-XTR breaks the paradigm of the “straight-line row” design constraint by conforming to the existing ups and downs of north-south ground slope undulations, so trackers no longer require installation along a single plane but can follow natural site contours.
Nextracker /// www.nextracker.com
Whether through materials or services, the ethics of how suppliers advise their customers is a much-debated topic in the solar industry. The goal of achieving the greatest profits seem to supersede all other factors that the racking design can directly impact. Choosing a racking provider that can tackle challenging terrain without causing significant harm to the natural environment is the best choice for solar developers.
Kayla Harris-Haag is Marketing Specialist and Jonathan Moss is Technical Sales Engineer at DCE Solar, which provides industrial grade solar mounting hardware and consulting to installers and project developers.
DCE Solar /// www.dcesolar.com
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Solar Customers’ Top Weather Complaints and How to Address Them by Jordan Grimmer
Nearly half of all solar customer reviews that specifically mention weather-related incidents are negative (e.g., three stars or fewer). Among these negative reviews, the most frequently mentioned weather issues include the following: • Installation errors that contribute to roof leaks during rainy weather • Damage to the roof, gutters, and other property from snow-laden solar panels
Leaky roofs
Roof leaks that occur after a solar panel system has recently been installed on a home are typically just the beginning of many problems for homeowners — they also have trouble getting support from the installing company: “Currently have a leak in my roof where the solar is located. Reached out to have someone come out to do an inspection to see if the solar caused the leak or not. They pushed my inspection out a full month. What used to be a bubble in my ceiling is now a large crack allowing water to pour into my house when it rains.” “The solar system I purchased a year ago is generating solar energy, however the roof tiles that were broken by the labor crew caused a major water leak in my ceiling. And, [the company] refused to take responsibility.” “Poor solar panel installation caused a leak in my roof. It has been 5 months of continuously trying to get the company to remove the panels so that repairs could be made. The leak is so bad that it has gone into the first floor and water is pooling in my light fixture.”
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A snow-safe solar build
Preparing for a rainy day
Post-install roof leaks can be attributed to either of the following: • Incompatible or old roofing - Not all roof types are compatible with a roof-mounted solar system. Shingles and tiles made from hard materials like wood, clay, or slate are not ideal. Additionally, roofs that are 30 years or older are especially prone to leaks when a solar panel system is installed. Many customers may need to have their roofs replaced prior to going solar. • Subpar installation - A large portion of roof leak complaints are from customers who had their systems installed by subcontractors with limited experience. While this may seem like a money-saving option for companies, it could damage their reputation when problems like these arise.
For many homeowners, snow is inevitable; in most cases, it will pose no threat to system performance or the property. If you install systems in snow country, keep the following in mind: • Recommend snow guards for high-risk roofs: Usually, low-pitched roofs of composite shingles are considered low-risk for “avalanche-style” events; however, roofs of varying pitches and materials could benefit from snow guards. If you recommend snow guards, be sure to do so during the initial consultation rather than after an incident. • Don’t leave shoveling to amateurs: Homeowners often don’t know that any system damage caused by their own efforts to clean snow from the panels is not covered under warranty. Remind customers that, most of the time, snow will melt off the panels on its own. For cases where performance is severely affected by the pileup, clearly outline your company policy around panel cleaning.
A word about customer support
Rake through any number of solar customer reviews, especially reviews regarding the extreme weather, and you’ll find a throughline: positive weatherrelated reviews typically come from homeowners who’ve had a positive customer support experience. Rain and snow are unavoidable, but being available and responsive to customers is just as important as preventing water and snow damage in the first place.
Jordan Grimmer covers the solar beat for Best Company, a consumer resource for verified customer reviews of trusted companies.
Best Company /// bestcompany.com
Keep workers cool and productive The StaCool Vest Core Body Cooling System is helping workers beat the summer heat, to stay cool and productive. Micro-thin, highly breathable materials are easy to care for, providing wearers cooling comfort without compromising mobility. With models that can be worn over or under normal clothing, there is a StaCool Vest to suit any style, preference, and application. ThermoPaks in the front and back of the vest provide hours of cooling; a spare set of ThermoPaks are included with each StaCool Vest to extend cooling time and comfort when the initial set thaws. The StaCool Vest provides body core cooling, a thermal barrier is built in to ensure wearer does not get too cold.
StaCool Industries, Inc. /// www.stacoolvest.com
AP-9069
Snow damage
Solar panels are designed to sustain a massive amount of pressure — sometimes up to four feet of snow on a single panel. The main concern for most solar owners living in snowy climates is with the buildup of snow itself either sliding off the panels all at once, or interrupting panel performance:
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“This winter, after heavy snows, ice and snow slid off the panels onto my car parked in the driveway causing thousands (of dollars) of damage to my vehicle. I emailed [my solar provider], and first they said they had never heard of this issue, and then stopped responding.”
The GEOWEB system is the most economical and versatile way to construct unpaved roads, stabilize slopes, protect riverbanks, or armor floodwalls from erosive forces.
“The installation was very well done. However, they recommended a pole to take off the heavy snow and it hasn't worked... The panels cause snow to build up on the roof and it is extremely difficult and dangerous to shovel off.” “Problems started with the first snowstorm of the season which was 3 inches…. the snow/ice started to slide off the roof and bent my gutters. The second snow storm of the season was 10 inches. As the snow/ ice started to melt, it slid down my roof, ripping the gutters off my house.”
• Virtually Maintenance-Free • Variety of Infill Options: Concrete, Aggregate, Vegetation, On-Site Fill • Reduces Life-Cycle Costs • Quick Installation • Withstands Extreme Weather Events
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www.prestogeo.com North American Clean Energy
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Can Solar Labels Last in Any Climate? by Todd Fries
L
abeling for extreme environments presents obvious challenges, but even more so when it comes to labeling a solar installation. To complicate matters, the definition of “durability” is nebulous. So much so that according to the National Electrical Code, a durable label is one that is “of sufficient durability to withstand the environment involved.” (Article 110.21(B)(3).
Figure 1 What does that mean? The manufacturer of the raw material may give a baseline life expectancy of two to five years, but as we all know, the labels must last much longer on a commissioned system. The problem manufacturers face is that a label applied to a breaker box on the sunny side of the building is going to age differently than a label sitting in shade. The typical disclaimer for an outdoor-rated label includes just about everything under the sun (pardon the pun). Label deterioration can be affected by temperature and humidity, the angle of application, and even the level of air pollutants. The final sentence of most disclaimers is the same: “The manufacturer makes no claim of warranty regarding outdoor durability in actual end-user conditions.” How’s a person supposed to spec solar labels for extreme outdoor conditions?
material type may be rated for outdoor use, the combination of materials can make or break an outdoor label. First, consider the adhesive being used on the label. Is it acrylic based and UV stable? If so, does the application require adhesion to a baked enamel surface, like a standard breaker box, a powder-coated painted surface as found on some inverters, or wrapped onto Electrical Metallic Tubing (EMT) conduit? There is nothing worse than applying labels (every 10 feet according to NEC code requirements) to the EMT conduit and coming back 24 hours later to see them lifting and even falling off the raceway. The face stock must also have UV inhibitors within the material. UV inhibitors will block a large percentage of UV radiation much as sunblock will keep us from getting a sunburn. This same face stock also acts as a barrier to protect the adhesive underneath. Any of the printed graphics should use weather-resistant pigments that will resist fading. If the label is totally pre-printed, a good UV laminate will further protect printed text and images.
Figure 2
The most important thing is independent testing. Find a reputable label company that is invested in the solar industry. In most cases, they will have What to look for both historical and accelerated age testing. Accelerated age testing requires While there are many label and adhesive raw material suppliers, in most cases, the use of a Xenon Arc chamber, which incorporates intense light and they haven’t tested their materials on solar installations. In addition, once the mimics wet and dry conditions over a period of time. Because of the extreme labels are converted into their final form, the consumer has no idea what types intensity of the bulbs, the labels age at a rapid pace, allowing a company to of inks or laminates were used to manufacture the final piece. While a single project the rate of degradation over five, 10, 15 or even 20 years. This, combined with actual outdoor testing, can provide reasonable evidence of durability. While there is still no guarantee ZTZ – THE PIONEER IN TRANSFORMER CONDITION MONITORING of a 20-year lifespan, the consumer can feel 40 YEARS EXPERIENCE ● 5000 SYSTEMS IN-SERVICE ● LIFETIME WARRANTY confident that the applied labels will endure the elements. As for post-printed variable A TRANSFORMER MONITORING SYSTEM IS LOW-COST INSURANCE data like voltages and other calculations, PROTECTING YOU FROM RANDOM AND NEEDLESS REVENUE LOSS the best way to ensure durability for your CAUSED BY STEP-UP TRANSFORMER FAILURE SEND AN EMAIL TO REQUEST A TURNKEY SYSTEM QUOTE WWW.ZTZSERVICES.US TECHINFO@ZTZSERVICES.US
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printed calculations is to use a good thermal transfer printer with UV-stable inks. Such printing systems give you the ability to create almost any style or type of label that is required. In addition, these printed labels will be durable and fade resistant. As for Xenon Arc testing, the photos of the label in Figure 1 show a before and after 16,206 hours of Xenon Arc exposure. Depending on the type of test, 16,206 hours could represent about 25 Florida sun years of light. The laminate started to peel and there is only slight fading. This would pass inspection. In some instances, a control sample is used by monitoring the label in actual outdoor conditions for many years. In Figure 2, this solar-rated label and thermal printing have been exposed to actual outdoor conditions for 10 years. As you can see, even without an additional UV stable laminate, the variable black printing is still visible and functional. This label would pass inspection. Some installers will take a shortcut. Ever seen this? Handwriting with a “Sharpie” isn’t recommended. It may have the word “permanent” printed on the side of the pen, but Sharpies are not made with UV exposure in mind. In Figure 3, the image on the left is a label marked with a Sharpie; on the right is the same label after 1,400 hours of Xenon Arc accelerated aging. In the real world, and exposed to sunlight, the handwriting on this label could be totally erased in as few as one or two years. Even with a clear UV laminate, the ink will still fade. Selecting durable labels is not easy, but if you concentrate on selecting reputable companies that can provide test results – and even limited warranties are a plus – the savings will mount up over time. It’s all about doing a little due diligence in return for label that can stand up to whatever the environment throws at it.
Simple wire management
Zilla Solar Mounting Passthroughs are purpose-built to make wire management versatile and dependable. Zilla's patented Electrical Passthroughs provide a highly versatile, low-cost way to make wire transitions on comp shingle roofs, siding, and metal roofs simple and secure. They can be used with combiner boxes, j-boxes, conduit bodies, and other compatible transitional components and are available in two sizes: 3/4" O.D. and 1-1/4" O.D. with 1" I.D. NPSM adapter. The sleek, low profile patented design installs using the method of attachment first, flashing second, and an O-Ring seal third, providing three waterproof protection layers with no shingle cutting or caulking. Zilla Solar Mounting Passthroughs come with their 25-year limited warranty and are made in the USA.
Zilla Corporation /// www.zillarac.com
GROUND SCReWS? HeliCAL ANCHORS? RefUSAL HOleS? Rock Drilling Attachments Get the Job Done.
wordrockdrills.com | 1.336.584.6700
Todd Fries is product category manager of identification systems for HellermannTyton North America in Milwaukee, Wisconsin. He serves on Code Making Panel 4 of the NEC 2014, 2017, 2020 and 2023.
HellermannTyton North America /// www.hellermanntyton.us
Figure 3 North American Clean Energy
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SOLAR ENERGY
Athletic work sneaker
The new Sparta 2 is a fresh update on KEEN Utility’s core athletic work sneaker, designed for light industrial tasks, warehouse work, or any job requiring constant movement. Product highlights include a 2-layer engineered mesh upper that keeps the feet cool, KEEN.ReGEN midsole technology offering all-day cushioning and lightweight performance, and streamlined aluminum safety toes. Other safety features include an oil and slip-resistant, non-marking rubber outsole that is also EH-rated to provide underfoot protection from live electrical circuits. With an athletic-inspired silhouette, this responsive work shoe is ready to provide all-day comfort and protection. The Sparta 2 is available in several colorways for men and women.
KEEN Utility /// www.keenutility.com
Energy for a better world • AXIblackpremium XXL 400MBT/108VB • AXIbipremum XXL 540MBT/144V
AXITEC, LLC, 510 Pedricktown Road, Suite A, Logan Township, New Jersey 08085 USA, Phone 856-393-7800, info@axitecsolar.com
Duct sealing system
With a new, simpler design, the HomeSeal Connect 4.0 (HSC 4.0) duct sealing system from Aeroseal is easy to use and includes several updates improving its ability to apply certified, industry-standard methods to virtually eliminate duct leakage in any HVAC system. Enhancements include a stainless-steel solenoid diaphragm and new relay board contribute to more uptime and promote device longevity. Quad digital power control ensures tighter seals and prevents overheating. A field replaceable antenna extension allows technicians to repair this connectivity issue in the field. The HSC 4.0 system injects a fog of nontoxic sealant particles into pressurized ductwork to safely seal air leaks as big as 5/8” and as small as a human hair from the inside. The water-based sealant particles only accumulate where leaks are located, gradually closing them. This ensures even leaks in inaccessible ductwork are sealed without having to open walls. HSC 4.0’s system software measures and records air flow and leakage in real-time. And once the ductwork reaches its target goal, a post seal test confirms the amount of leak reduction, issuing a certificate of completion showing before and after stats that equate to as much as a 90% reduction in duct leakage or more.
Aeroseal, LLC /// www.aeroseal.com/solar/
Solar technology integrated into traditional roofing processes and materials
GAF Energy recently launched Timberline Solar to deliver their true solar roof to market. Timberline Solar incorporates roofing materials into a clean energygenerating system, resulting in a durable, attractive roof that produces energy. The solar roof is now available to residents in Orange County, Los Angeles County, Riverside County, and San Bernardino County California. This new system incorporates nailable solar shingles, the Timberline Solar Energy Shingle (ES). The product is assembled domestically at GAF Energy's U.S. manufacturing and research facility in California.
GAF Energy /// www.gafenergy.com
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2022 MAY• JUNE /// www.nacleanenergy.com
Scan and geotag solar panel data
DroneBase is simplifying management of solar energy systems with its Serial ID app that quickly captures solar panel manufacturing and location data. The DroneBase easy-to-use app enables developers and asset owners to capture location and manufacturing data by scanning the barcode sticker on each panel. The data is tagged with geolocation, module coordinates, and inverter/string level information, making it quick and easy to search for OEM run/lot data and to find the exact panel location.
Solar panel installation robot
Bailey Specialty Cranes & Aerials, LLC /// www.baileycranes.com
DroneBase /// dronebase.com
3483 Heyco NA ad 3.5x10_Layout 1 8/5/21 11:32 AM Page 1
HEYCO
®
Wire Management Solutions for Solar Installers & Integrators...
Si-RS485TC-T-MB
Heyco® Solar Products Warranty Visit www.heyco.com for information about Heyco’s 20 Year Limited Warranty on our solar products. Heyco Heavy Duty Lockit P Clamps ®
IMT SOLAR
Available in three different sizes to accommodate a variety of cables ranging from 1.5˝ to 3˝ in diameter. Unique design allows for installation of Heavy Duty Lockit P Clamps to be independent of cable installation while release feature allows for serviceability or field maintenance.
Heyco® Edge Clips Heyco Edge Clips provide high panel retention forces while requiring low insertion forces. Ideal solution for applications where holes are not available or temperatures are too extreme for adhesive solutions.
The Classic PV Reference Cell (Silicon Irradiance Sensor)
NEW
™
NEW & IMPROVED
Helios UVX Clip The Helios UVX clip installs into a .260˝ (6,6 mm) mounting hole and holds up to 2 cables between .230-.315˝ (5,8-8,0 mm) each.
Heyco®-Tite Cordgrips for Enphase Q Cable Heyco now offers 1/2˝ NPT and 3/4˝ NPT cordgrips compatible with the Enphase Q Cable. Use the 1/2˝ NPT for just 1 Enphase Q Cable or the 3/4˝ NPT for 2 Enphase Q Cables PLUS a #8 solid Grounding cable.
Heyco® HEYClip™ SunRunner® Double-compression design holds from (1) 12 gauge USE-2 to (2) 8 AWG cables up to 8,3 mm OD.
Sensors for Solar Technology Modbus - Analog - Irradiance Wind - Temperature - Ambient Back of Module and more... MADE IN GERMANY
Serving North America For 20 Years Si-RS485TC-2T-v-MB Modbus Weather Station
Drawing from many years of custom design lift equipment, the Solar Trax is the result of a several year effort, starting with Bailey Cranes’ glass lifting Brandon Trax machine. The Solar Trax 824 lifts panels 8ft high and traverse 24ft to handle most solar field designs. The base machine is track driven, providing a high degree of traction and terrain-ability. Designed for rough terrains and increased slopes, the upper assembly automatically levels itself for increased stability and ease of panel placement. All hydraulic functions include Programmed Motion which combines multiple steps, such as “Raise-Left,” which raises the panels from the center position, trolleys sideways to the support frame, and lowers it in place. Similar functions include “Home,” which returns the tray to the center position for reload, and “DriveIncrement,” which drives the machine forward the exact distance for installation of the next 4 panels. Incorporating Vision systems from the autonomous vehicle industry allows for precisely locating the solar panels onto the mounting structure. The Pallet Management Vehicle (PMV) is used to bridge from current technology with 30 panel pallets located every 50ft to a delivery vehicle that retrieves the panels autonomously. Therefore, it can be used seamlessly with the current worker-based installations to reduce worker fatigue and increase throughput. The PMV is tethered to the base machine. It lifts and tilts a pallet up to 3000lbs. and is self-propelled. The top of the PMV is a landing support for the tray where panels are easily loaded.
Heyco® SunBundler® Stainless Steel Wire Cable Ties Aircraft grade 302/304 stainless wire w/UV protected vinyl jacket and stainless steel crimp sleeve, 8˝ (203 mm) to 20˝ (508 mm) lengths.
Ground screw solution
When soil conditions are not conducive for a driven beam foundation, DCE Solar offers the Ground Screw Solution for the Contour and Long Span ground mount systems. With little groundworks, the galvanized steel threads of the DCE Ground Screw Solution will break through rocky terrain, securing any renewable investment.
DCE Solar /// www.dcesolar.com
Introducing TM
For FREE samples or product literature, call toll free 1-800-526-4182, or visit heyco.com
w w w. h e y c o . c o m “Stay Connected with Heyco” Power Components Box 517 • Toms River, NJ 08754 • P: 732-286-4336 • F: 732-244-8843
IMTSOLAR.COM +1 (716) 276-8466 North American Clean Energy
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SOLAR ENERGY
Simple, compact, and robust modular fuse holders
Mersen’s Modulostar range of fuse holders is now available in North America. Modulostar models are available from 1 to 4 poles for cylindrical fuses with a 600VAC/DC voltage rating as per class CC fuses up to 800VAC/1000VDC voltage rating as per midget fuses. The fuse holder can be opened and closed quickly with clear sound confirmation. Modulostar is easily snapped onto a DIN rail via a slight push. Removing the holder from the DIN rail is also easy, simply use a screwdriver to actuate the rail lock built into the molded-plastic envelope. Modulostar fuse holders can also be straight padlocked through a handy eyelet when the fuse carrier is in the open position. For models with blown fuse indicators, the indicator is located on the front of the fuse carrier. Two LEDs fulfill this function for alternating and direct currents. Various options of indicators are available from 20V to 1000VAC/DC. The spacesaving Modulostar fuse holder is almost 10mm shorter than other fuse holders and features modern and tightened lines and increased energy efficiency. With this new design, Modulostar features lower power losses. The molded-plastic case of Modulostar is robust and rigid enough for use in demanding environments. The fuse holder features high-grade plastic materials, classified UL V2 and RH22HL2. Modulostar withstands high tightening torques for cabling: 2N.m is the recommended torque, but the product has been tested up to 50% higher (3N.m).
Mersen /// ep.us.mersen.com
Improve financial and energy yields of renewable energy assets
AlsoEnergy has launched a suite of updates and new features in PowerTrack 3.0. With a sleek, streamlined look and an intuitive feel, this updated version of PowerTrack includes improvements to navigation, site dashboard visualization, and an efficient user experience. The new in-app guides and tour help users get acquainted with PowerTrack 3.0, which quickly walks them through the updates. The on-demand quick tour will help users get oriented and start benefiting from all the new features. PowerTrack 3.0 features an intuitive navigation that allows users to move quickly through workflows, improving efficiency and promoting faster resolutions. The Site Overview Dashboards now provide a holistic, at-a-glance overview of site performance and new features improve user efficiencies to decrease costs during the site deployment and configuration processes. Improve signal to noise by categorizing alerts in the portfolio view.
AlsoEnergy, Inc. /// www.alsoenergy.com
Lower the cost of green energy
SCADA International’s new Solar PV Data Tag-List has been established to support a cooperative data exchange environment within the solar PV industry. Based on the IEC 61850-7-4 and IEC 61850-7-420 standards, the Solar PV Data Tag-List normalizes the data by transforming various data into one standard data set. This ensures simple data comparison and paves the way for easy adaptability and scalability. The Solar PV Data Tag-List consists of 299 tag-names, which adds to the 2673 tag-names of the existing Global Wind Data Tag-List, published by SCADA International in 2019. The Solar PV Data Tag-List will continuously be updated as more tags are added. In order to promote data uniformity across systems, SCADA International has made the Solar PV Data Tag-List available for everyone to use and integrate into their system.
SCADA International /// www.scada-international.com
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2022 MAY• JUNE /// www.nacleanenergy.com
SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
Batteries & Energy Storage Systems
The energy storage market is growing larger by the year and will soon enable renewables to become a mainstream source of power. A reliable battery is a key component to any efficient and sustainable renewable energy system. Here are some of the more popular choices in the industry today…
SEE AD ON PAGE 88
SEE AD ON PAGE 81 Canbat Technologies, Inc.
U.S. Battery
Product: CLI300-12LT
Product: US RE L-16XC2
Description: 12V 300Ah LiFePO4 battery designed for renewable energy and other deep cycle applications. Built-in Battery Management System (BMS) to protect against misuse. Integrated Bluetooth for wireless monitoring on Android and IOS devices with their free mobile app. Able to charge and discharge at belowfreezing temperatures with the built-in heater. Allows parallel and series connections.
Description: Design optimized for maximum performance and life in stationary (nonvehicular) applications, including solar power and renewable energy installations, the OSP battery design and insulating DEFENDER “moss shields” increases life expectancy and performance. Chemistry: Flooded lead acid
Chemistry: LiFePO4
Capacity: 401Ah @ 20hr rate
Capacity: 300Ah @ 20hr rate
Voltage: 6V
Voltage: 12V Key Features: •
• • •
Wireless monitoring with built-in Bluetooth integrated heater for cold weather applications; Prismatic cells offering thousands of cycles; 24/7 live customer support based in Canada; Free shipping in Canada and the United States.
www.canbat.com
Energy: 2.41kWh
Energy: 3.84kWh
Cycle life: 675 cycles at 80% DoD, and 1150 cycles at 50% DoD
Peak power: 5.76kW Cycle life: 3000 cycles @ 80% DoD Operating temperature range: -4°F to 140ºF (-20ºC to 60ºC)
Key Features: •
OSP outside positive plate;
Dimensions: 20.47" x 10.59" x 8.74" (52cm x 27cm x 22.cm)
•
Higher peak capacity and increased initial capacity;
Weight: 75lbs (34.02kg)
•
Warranty: 10-year manufacturer's defect warranty Certifications: UL
Operating temperature range: 0°F to 120°F (-17°C to 49°C) Dimensions: 11.875" x 7.125" x 16.75" (30.2cm x 18.1cm x 42.5cm)
Weight: 114lbs (51.7kg) Lower acquisition and per-cycle cost Warranty: 5-year warranty than lithium ion, nickel metal hydride, or other rechargeable battery systems.
www.usbattery.com
Pylon Technologies Co., Ltd.
Blue Planet Energy
BMZ USA
Maxdura Battery
Product: US5000 Residential BESS
Product: Blue Planet Energy Blue Ion HI
Product: ESS Z
Product: REX-2000 Lead-Acid Battery
Description: US5000 is the latest Pylontech 48V LFP battery with high current strike endurance, dual active protection, remote upgrade feature, widely internal compatibility up to 16 modules per single string, and flexible DIY installation with standard 19" brackets/ rack/cabinet.
Description: Blue Planet Energy’s energy storage solution, Blue Ion HI provides versatile configuration options and intuitive integration with renewable energy sources. This solution allows users to effortlessly store energy from a range of sources from solar panels, the electrical grid, generators, and beyond.
Description: A modular, li-ion based energy storage system, which stores the surplus of collected solar energy for later use. Energy can either be used as backup for on-grid systems or used daily for off-grid applications via an inverter. Up to 12 ESS can be connected in parallel for increased storage capacity.
Description: The REX battery is designed for renewable energy sources such as solar and wind power. REX protects the environment using Green Technology and generates power economically from a clean source of energy.
Chemistry: Lithium-ion
Chemistry: Lithium-ion
Chemistry: Lithium-ion
Capacity: 2000Ah to 200A for 10h to 1.80V/ cell
Capacity: 100Ah
Voltage: 48V
Voltage: 54.75V Nominal
Voltage: 2V
Voltage: 48V
Energy: 8kWh, 12kWh, or 16kWh configurations
Energy: 8.87kWh Nominal, 7.1kWh Usable
Operating temperature range: -40°F to 122°F (-40°C to 50°C)
Cycle life: 8000 cycles at 100% DoD
Cycle life: 5000 cycles
Cycle life: 6000+ cycles
Operating temperature range: -4°F to 113°F (-20°C to 45°C)
Operating temperature range: 35.6°F to 113°F (2°C to 45°C)
Operating temperature range: 14°F to 122°F (-10°C to 50°C)
Dimensions: 31.5" x 24" x 38" (80cm x 61cm x 97cm), optional casters increase height
Dimensions: 19.2" x 25.1" x 16.6" (48.8cm x 63.8cm x 14.2cm)
Dimensions: 17.4" x 16.5" x 6.3" (442mm x 420mm x 161mm)
Weight: 454lbs (206kg), 573lbs (260 kg), or 692lbs (314 kg), enclosure 216lbs (98kg)
Weight: 216lbs (98kg)
Weight: 39.7lbs (18kg)
Warranty: 15-year warranty or 8000 cycles at 100% DoD
Certifications: CE, UN 38.3, IP21
Energy: 4.8kWh Peak power: Max. continuous 100A 101~120@15min, 121~200@15sec
Warranty: 10-year warranty Certifications: UL1973, UL9540A, IEC62619, IEC63056, ICE61000-6-2/3, UN38.3 www.en.pylontech.com.cn
Certifications: UL 9540, UL 9540A, UL 1642, UL 1973, UN 38.3, cETLus
Peak Power: 18kW
Chemistry: Lead acid
Dimensions: 17.9" x 19.1" x 20.2" (456mm x 232mm x 514mm) Weight: 341.7lbs (155kg) Warranty: 2-year warranty www.maxdurabattery.com
Warranty: 10-year, 5000 cycle warranty www.bmz-group.com
www.blueplanetenergy.com
North American Clean Energy
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SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
SEE AD ON PAGE 76
SEE AD ON PAGE 77 Rolls Battery Engineering
SimpliPhi Power
Product: Rolls R-Series R12-100LFP
Product: BOSS.6 and BOSS.12
Description: Designed for true drop-in replacement in standard BCI sizing, Rolls new R-Series 12V LFP lithium R12-100LFP model offers a maintenance-free, lightweight flooded and SLA alternative with fast charge/ discharge capability, built-in BMS with operating protections, up to 4x series and 4x parallel connectivity for 48V system configuration and cycle life of >6000 cycles @ 80% DoD, backed by a 3-year full replacement manufacturer warranty.
Description: SimpliPhi Power’s line of energy storage systems are UL9540 certified and UL9540A fire safety tested at the cell, battery, and unit level. The BOSS.6 and BOSS.12 integrated energy storage solutions scale from 7.6kWh to 136.8kWh with single, split, and threephase configurations to create resilient and safe systems for residential and commercial applications, both on and off grid, AC or DC coupled.
Chemistry: Lithium-ion
Chemistry: Lithium Ferro Phosphate (LFP)
Capacity: 100Ah nominal
Voltage: 24VDC or 48VDC
Voltage: 12.8V nominal voltage
Energy: 7.6kWh to 136.8kWh
Energy: 1.28kWh
Peak power: 3.8kW to 68.4kW
Key Features:
Cycle life: 10,000+ cycles @ 80% DoD (80.4MWh to 964.8MWh)
•
Lightweight in standard BCI case sizes;
Streamline permitting and installation time with UL 9540 certified and UL 9540A fire safety tested solutions;
Operating temperature range: -4°F to 140°F (-20°C to 60°C)
•
Up to 4S4P connectivity (48V systems);
Dimensions: 13.5" x 14" x 8" (34.3cm x 35.6cm x 20.3cm) / battery
•
•
Use PHI batteries or AmpliPHI with closed-loop communications;
Weight: 86lbs (39kg) / battery
Built-in BMS with voltage, current, short circuit, and temperature protection;
Warranty: 10-year warranty
•
>6000 cycles @ 80% DoD;
•
Integrates with most inverters in the market.
Certifications: UL 9540, UL 9540A, UL 1973, UN 38.3, UN 3480
•
3-year warranty; up to 42-months from manufacture date.
Key Features: • •
Scale from 7.6kWh to 136.8kWh;
www.simpliphipower.com
www.rollsbattery.com
Peak Power: 1.28kWh Cycle life: >6000 cycles @ 80% DoD Operating temperature range: 32°F to 131°F (0°C to 55°C) Dimensions: 10.24" x 6.69" x 8.3" (260mm x 170mm x 211mm) Weight: 25.4lbs (11.5kg) Warranty: 3-year full replacement manufacturer warranty Certifications: Cells; UL1642, IEC62133, IEC62619, ROHS Cells/pack; UN38.3, CE system certification, IP65 Rating
Univix Power Solutions
Moduly
Yotta Energy
NPPower International, Inc.
Product: Solar Generator
Product: Moduly Home Kit
Product: SolarLEAF
Product: NPD12V200AH Deep Cycle Battery
Description: Large portable solar generator. Robust, long lasting, all-in-one energy storage solution at an affordable price, manufactured in the US.
Description: Moduly is an all-in-one smart energy platform that can act as nanogrid solution that brings resiliency, cost-savings, and clean energy to a home and can also be used as a virtual power plant by power utility to manage peak load, reduce ghg emissions, and centralize energy activity.
Description: The SolarLEAF (SL) is an intelligent energy storage solution that seamlessly integrates behind each solar array's photovoltaic (PV) panel. The SL, a distributed, modular, and cost-effective solution, is engineered with patented thermal regulation technology. The SL enables customers to more fully utilize on-site solar energy generated and increase energy savings. Chemistry: Lithium-ion
Description: NPPower’s Deep Cycle Series batteries are manufactured specifically to provide performance in deep cycling applications. The batteries are designed using enhanced alloy contents plates and active paste materials. The batteries are designed for uninterruptible power supply, railway system, power station, ship equipment, military equipment, firefighting equipment, and standby power supply.
Voltage: 38.4VDC (nominal)
Chemistry: Lead acid
Energy: 1kWh
Capacity: 200Ah @ 20hr rate
Peak power: 600Wdc
Voltage: 12V
Operating temperature range: 14°F to 150°F (-10°C to 65.5°C) base range; -40°F to 150°F (-40°C to 65.5°C) extended range
Energy: 2.4kWh
Dimensions: 15.75" x 26.25" x 4.25" (400mm x 667mm x 108mm)
Operating temperature range: 5°F to 122°F (-15°C to 50°C)
Weight: 52.6lbs (23.9kg)
Dimensions: 20.55" x 9.37" x 8.74" (52cm x 24cm x 21cm)
Chemistry: Carbon Capacity: 270Ah @ 20hr rate Voltage: 48V Energy: 18.2kWh Peak power: 24kW Cycle life: 3000 cycles @ 50%DoD Operating temperature range: -17°F to 140°F (-27°C to 60°C) Dimensions: 49.5" x 29.5" x 36.5" (125.7cm x 74.9cm x 92.7cm) Weight: 886lbs (402kg) Warranty: 10-year warranty www.univix.com
Chemistry: Lithium-ion Capacity: 80Ah @ 20hr rate Voltage: 25.6V Energy: 2.048kWh Peak power: 2.5kW Cycle life: 2000 cycles >80% DoD Operating temperature range: -4°F to 113°F (-20°C to 45°C) Dimensions: 11.8" x 6.7" x 7.87" (300mm x 170mm x 200mm) Weight: 77lbs (35kg) Warranty: 10-year warranty Certifications: ANSI, CAN, UL 9540
Warranty: 10-year warranty, extendible to 20-years
www.moduly.io
www.yottaenergy.com
Peak power: 9.6kW Cycle life: 1700 cycle times
Weight: 137.8lbs (62.5kg) Warranty: 1-year warranty Certifications: ISO9001, ISO14001, CE, UL www.nppower.net
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2022 MAY• JUNE /// www.nacleanenergy.com
SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
Dragonfly Energy
Nuvation Energy Product: High-Voltage Battery Management System Description: This High-Voltage BMS provides cell- and stack-level control for battery stacks up to 1250VDC. One Stack Switchgear unit manages each stack and connects it to the DC bus of the energy storage system. Cell Interface modules connect directly to the cells for balancing and to measure voltage and temperature.
Product: 100Ah 12V LiFePO4 Battery
Voltage: 12V
Description: Dragonfly Energy’s deep cycle lithium-ion batteries are a safe and reliable replacement upgrade from lead-acid batteries. Dragonfly Energy batteries have a built-in battery management system (BMS) and are designed and assembled in the USA.
Cycle life: 3000 to 5000 cycles
Chemistry: Lithium-ion Capacity: 100Ah @ 20hr rate
Operating temperature range: -4°F to 140°F (-20°C to 60°C) Dimensions: 12.75" x 6.875" x 9" (32.4cm x 17.5cm x 22.86cm) Weight: 31lbs (14kg) www.dragonflyenergy.com
Chemistry: Lead acid, lithium-ion Certifications: UL1973 recognized www.nuvationenergy.com
Exponential Power, Inc. Product: STT Series Tubular Flooded Batteries Description: STT battery technology uses positive tubular, Lead Selenium / low Antimony plates that lower the rate of corrosion over the life of the battery and provide reliable performance for high cycle applications. Chemistry: Lead Selenium / Low Antimony Voltage: 2V, 6V, 12V Cycle life: 1500 cycles @ 80% DoD Warranty: 1-year full warranty with balance prorated based on prices at the time of replacement www.exponentialpower.com
Tigo Energy Product: Tigo EI (Energy Intelligence) Battery Description: The Tigo EI (Energy Intelligence) Battery provides energy resilience in the event of grid outage and optimizes energy consumption based on rate plans for today’s home energy needs Chemistry: Lithium Iron Phosphate (LFP) Energy: 9.9kWh up to 39.6kWh Peak power: Up to 10kW Operating temperature range: 14°F to 113°F (-10°C to 45°C) Warranty: 132-month warranty or 6000 cycles Certifications: IP56/NEMA4 outdoor and indoor rated www.tigoenergy.com
North American Clean Energy
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SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
SEE AD ON PAGE 92
SEE AD ON PAGE 79 Pytes (USA), Inc.
Crown Battery Manufacturing Company
Product: 48100R LFP Battery
Product: 6CRP430
Description: The battery pack is compact, easy to install, and could be deployed to the building block of energy storage system by being assembled in parallel. It is widely applied in home applications, small commercial and industrial energy storage system, as well as telecom stations. Chemistry: LiFePO4
Description: The 6-Volt 6CRP430 rugged construction manufactured in a highly automated production process delivers electrical efficiency and durability. The low maintenance design ensures reduced preventative maintenance frequency, lower service costs, and best-available user ROI
Capacity: 100Ah to 28000Ah @ 20hr rate
Chemistry: Lead-acid
Voltage: 48V
Capacity: 430Ah @ 20hr rate
Energy: 5kWh to 280kWh in one system
Voltage: 6V
Peak power: 5kW to 280kW
Energy: 2.85kWh (100hr) 2.50kWh (20 hr)
Cycle life: 6000 cycles
Cycle life: 525 cycles @ 100% DoD; 2100 cycles @ 30% DoD
Operating temperature range: 32°F to 113°F (6°C to 45°C)
Key Features: •
Low cost per cycle;
•
Accurate BMS System;
•
17 years experiences of pack R&D ensure long cycle life of the battery;
•
REPT cells;
•
Seattle stock.
Operating temperature range: -40°F to 120°F (-40°C to 49°C)
Dimensions: 17.33" × 24.41" × 4.61" (44cm x 62cm x 12cm)
Dimensions: 12.38" x 7.19" x 16.13" (31.4cm x 18.3cm x 41cm)
Weight: 112.7lbs (51kg)
Weight: 122lbs (55.3kg)
Warranty: 10-year warranty
Certifications: Conforms with BCI and IEC Test Standards
Certifications: UL1973, IEC62619, CE, UN38.3
www.dlg-battery.com
Key Features: •
Rugged internal construction with SolidCast plate, cast-on strap, and terminal-post components, which deliver strong performance and durability;
•
Posi-Wrap Plate Protection ensures active material retention, protecting from internal short circuits to deliver ROI for customers;
HappyVolts Product: HappyVolts All-InOne Slim Description: HappyVolts provide grid backup (UPS) to withstand blackouts, or use off-grid solar power. Chemistry: Lithium-ion
Energy: 1kWh, 2kWh, 4kWh Peak power: 1kW, 2 kW, 4kW Dimensions: 46" x 12" x 6.5" (116.84cm × 30.48cm × 16.51cm)
•
Low-maintenance design features reduced frequency of preventative maintenance to lower service costs and total cost of ownership;
•
Include fixed handles to enable safe and easy handling as well as the flexibility to be installed with or without battery racks;
•
Lead-acid batteries are 99% recyclable.
www.crownbattery.com
Weight: 66lbs (30kg) www.happyvolts.com
SCALABLE. RELIABLE. SAFE. • Use PHI batteries or AmpliPHI with closed-loop communications • Streamline permitting & installation time with UL 9540 Certified and UL 9540A Fire-Safety Tested Solutions • Integrates with all industry-leading inverters • Scale from 7.6 kWh to 136.8 kWh
Panasonic
Discover Battery
Product: EverVolt 2.0 Battery Storage System - EVHB¬L6
Product: Discover AES LiFePO4
Description: Panasonic’s EverVolt 2.0 battery storage system collects and stores surplus power produced by solar panels during the day for use during power failures and peak rate periods. The weatherproof, outdoor-rated system with a modular, expandable design can be both AC- and DCcoupled and can power most of the home’s loads.
Description: Discover Advanced Energy System (AES) LiFePO4 Lithium solar batteries offer bankable performance and a low cost of energy storage per kWh. AES LiFePO4 Lithium batteries are manufactured with high-grade LiFePO4 cells and feature a proprietary high peak surge and transient voltage hardened BMS that delivers high peak power, fast charge and discharge rates, and LYNK Solar Gateway functionality for plug-and-play closedloop integration with off-grid inverters and chargers.
Chemistry: Lithium Ferrite Phosphate
CERTIFIED TO UL9540 SAFETY TESTED UL9540A
UL1973 SIMPLIPHIPOWER.COM | 805-640-6700
76
2022 MAY• JUNE /// www.nacleanenergy.com
Capacity: 70Ah @ 20hr rate Voltage: 250VDC to 335VDC Energy: 17.5kWh Peak power: 9.6kW Operating temperature range: -4°F to 113°F (-20°C to 45°C)
Chemistry: Lithium-ion Capacity: 129Ah @ 20hr rate Voltage: 48V Energy: 7.4kWh Peak power: 15.4kW
Dimensions: 47.2" x 11.8" x 32.2" (120cm x 30cm x 82cm)
Operating temperature range: 32°F to 122°F (6°C to 50°C)
Weight: 87lbs (38kg)
Dimensions: 18.5" x 13.7" x 14.7" (47cm x 34.8cm x 37.3cm)
Warranty: 10-year full system warranty
Weight: 192lb (87kg)
Certifications: UL9540, UL1741SA, UL1699B, UL1642, UL1973, IEEE 1547
Warranty: 10-year energy throughput warranty
na.panasonic.com/us/energysolutions/solar
www.discoverbattery.com/solar
Certifications: IEC 62133, UL 1973, UL 2271, CE, UN 38.3
SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
Generac
AIMS Power Product: Lithium Battery Description: This battery from AIMS Power provides >3500 cycles and no memory problems. Replaces up to 96 lead, GEL, or AGM batteries over battery life span. Loaded with safety features.
Product: Generac PWRcell
Voltage: 380VDC
Description: The Generac PWRcell battery is powerful, scalable, and flexible to meet any homeowner's backup needs. When coupled with PWRcell load management, a single PWRcell battery can provide backup power for the whole home. If more capacity is needed, a second unit may be installed for up to 9kW continuous backup power and 36kWh of battery storage per PWRcell inverter.
Energy: 18kWh
Chemistry: Lithium-ion
www.generac.com
Peak power: 9kW (continuous) Dimensions: 22" x 10" x 68" (56cm x 25cm x 173cm) Weight: 287lbs to 459lbs (130kg to 208kg) installed weight (≤75lbs component weight) Warranty: 10-year limited warranty
Chemistry: Lithium iron phosphate Capacity: 300Ah or 150Ah @ 20hr rate Voltage: 24V or 48V Cycle life: 3500 cycles Weight: 184lbs (83.4kg) Warranty: 10-year prorated warranty Certifications: RoHS www.aimscorp.net
Atlas Energy Solutions, LLC Product: Energy Storage System Description: Atlas Energy Solutions’ affordable energy storage system incorporates a battery and built-in hybrid inverter with two 500V MPPT charge controllers, along with a multiple setting for time of day use, and distribution it can work on- and off-grid. It’s also suitable for single phase and small commercial 3-phase application.
LIGHTWEIGHT BATTERIES
HEAVYWEIGHT POWER & PERFORMANCE Rolls NEW R-Series 12V & 24V LFP models provide a lightweight drop-in SLA replacement with fast charging/discharging capability, compact case design, exceptional cycle life, and 48V connectivity.
Chemistry: LiFePO4 Capacity: Up to 3000Ah @ 20hr rate Peak power: Stackable up to 24kW www.atlaspowersolutions.com
EVESCO Product: Containerized Battery Energy Storage Description: EVESCO’s 5ft, 10ft, and 20ft allin-one containerized energy storage systems are designed to be Plug & Play solutions, manufactured, pre-configured, commissioned, and tested at their production facilities. This results in minimal on-site impact and almost instant operation. Chemistry: Lithium-ion Voltage: Voltage ranges can vary depending on installation and load type Energy: 64kWh to 2212kWh Peak power: 50kW to 2000kW Cycle life: 6000 cycles at 32.9°F (0.5°C)
HIGH PERFORMANCE LITHIUM IRON PHOSPHATE (LIFEPO4) BATTERIES
ROLLSBATTERY.COM
www.power-sonic.com/evesco
North American Clean Energy
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SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
SEE AD ON PAGE 93
SEE AD ON PAGE 80 EVE Power
SINEXCEL, Inc.
Product: Cell-LF280K
Product: Outdoor Cabinet ESS for Commercial Applications
Description: LF 280K high capacity, low impedance resistance long life cycle prismatic LiFePO4 battery cell applied in vehicle power supply, outdoor ESS, and home appliance energy storage system.
Description: NEMA3R cabinet BESS compatible with various battery systems with flexible power and energy of 30-90kW/140-240kWh. Both AC and DCcoupled configurations built-in.
Chemistry: Lithium-ion Capacity: 280Ah @ 20hr rate
Chemistry: Lithium-ion
Voltage: 3.2V
Voltage: 150VDC to 750VDC
Energy: 166Wh/kg
Energy: Up to 240kWh
Cycle life: ≥6000 cycles
Peak power: 30kW to 90kW
Key Features: •
All-in-one design with compatibility with 19" rack battery;
•
Optional automatic switching for backup power;
•
Optional DC-coupled solution with Multiple MPPT for solar optimization;
• •
Energy management unit for stand-alone operation; Modular design with high flexibility and compatibility.
Cycle life: ≥3000 cycles
Operating temperature range: -7.6°F to 131°F (-22°C to 55°C)
Operating temperature range: -4°F to 122°F (-20°C to 50°C) derating over 113°F (45°C)
Dimensions: 2.83" x 6.84" x 8.16" (72mm x 173.7mm × 207.2mm) Weight: 11.9lbs (5.42kg)
Dimensions: 63" x 43" x 96" (1600mm x 1100mm x 2450mm)
Certifications: GB/T 36276, UN38.3, MSDS, UL1973, UL9540A, IEC62619, CCS
Warranty: 3-year warranty, can be extended
Key Features:
Certifications: EU/UK/US/AU certificates, such as UL9540, UL1741, IEEE1547, IEC62477, IEC61000, AS4777, G99, VDE4105, VDE4110, EN50549
www.sinexcel.us
High battery capacity;
•
Ultra-safety performance;
•
Long cycle life;
•
Low impedance resistance;
•
High energy density.
www.evepower.com/en
Invinity Energy Systems
Go Power!
Sun Xtender Batteries
Product: Vanadium Flow Batteries
Product: Sun Cycle Lithium Iron Phosphate Batteries
Product: PVX-2240T 100% Recyclable Lead Acid Battery
Description: Go Power! 250Ah Lithium Iron Phosphate Solar Battery is a deep cycle battery built specifically for mobile applications.
Description: The VS3-022 uses vanadium redox flow technology to store energy in an aqueous solution that never degrades, is nonflammable, and requires little maintenance and upkeep.
•
LEOCH Battery Corporation Product: LEOCH LFeLi-48100EM Lithium Iron Phosphate (LiFePO4) Battery
Chemistry: Flow
Capacity: 250Ah @ 20hr rate
Voltage: 1000VDC
Voltage: 12V
Energy: 220kWh
Description: Sun Xtender builds reliable deep cycle AGM sealed lead acid batteries to exacting specifications for every sort of renewable energy. Sun Xtender is a 100% recyclable product. Every battery component can be forged into new products, keeping them out of landfills.
Energy: 3kWh
Peak power: 78kW
Chemistry: Lead acid
Chemistry: Lithium Iron Phosphate
Peak power: 1200kW
Cycle life: 20,000 cycles
Capacity: 224Ah @ 24hr rate
Capacity: 100Ah @ 20hr rate
Cycle life: 1500 @ 100% DoD
Operating temperature range: 25°F to 110°F (-5°C to 45°C)
Voltage: 6V
Voltage: 48V
Operating temperature range: 32°F to 131°F (0°C to 55°C)
Cycle life: 5000+ cycles
Energy: 4.8kWh
Dimensions: 19.87' x 8.042' x 7.87' (6.05m x 2.45m x 2.7m)
Dimensions: 20.5" x 9.5" x 8.8" (52.1cm x 24.1cm x 22.4cm)
Operating temperature range: -40°F to 150°F (-40°C to 66°C)
Peak power: 100A
Weight: 54,200lbs (24,584kg)
Weight: 80lbs (36kg)
Warranty: Up to 20-year warranty
Dimensions: 10.28" x 7.06" x 9.92" (26.1cm x 17.9cm x 25.2cm)
Warranty: 10-year warranty
Operating temperature range: -4°F to 140°F (-20°C to 60°C)
www.invinity.com
Weight: 67lbs (30.4kg)
Certifications: CE, UN38.3, UL1642 (cells)
Warranty: 2-years pro-rated warranty
Dimensions: 17.4" x 17.7" x 5.2" (44.2cm x 45cm x 13.2cm)
www.gpelectric.com
Certifications: UL Recognized
Weight: 94.8lbs (43kg)
www.sunxtender.com
Warranty: 5-year full replacement limited warranty
Chemistry: Lithium Iron Phosphate
Description: LEOCH 48V LFeLi Series LiFePO4 batteries come equipped with a built-in Battery Management System (BMS) and optional LCD screen for hassle-free maintenance. These batteries can be put into parallel for 48VDC, 1600Ah capacity.
Cycle life: ≥3500 @ 100% DoD
Certifications: IEC62619, CE, UN38.3 www.leoch.us
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2022 MAY• JUNE /// www.nacleanenergy.com
SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
SEE AD ON PAGE 75 e-On Batteries Product: e-On PowerBlock Description: The e-On PowerBlock is a 532kWh 1331VDC building block. Threelayer BMS software, advanced LFP cells, fire suppression, and dual thermal management are all pre-integrated into a forklift droppable outdoor-rated enclosure delivering a safe environment for rapid economic friendly field deployment.
Key Features:
Product: Ohm Core
Eastman Auto & Power, Ltd. Product: Solar ESS (Tubular Batteries)
Chemistry: Lithium iron phosphate
Description: Urban Electric Power’s Ohm Core makes safe and affordable residential energy storage. Ohm charges up from the grid and is ready to go when needed. Their batteries use safe, low-cost, and earth abundant raw materials to provide uninterruptible power during grid outages.
Capacity: 400Ah @ 20hr rate = 20A
Chemistry: Alkaline - ZnMnO2
Energy: 2.4kWh
Voltage: 1331VDCV
Voltage: 12V
Cycle life: 2500+ cycles@ 50% DoD
Energy: 532kWh
Energy: 8.8kWh
Peak power: 266kW
Peak power: 2kW
Operating temperature range: 32°F to 113°F (6°C to 45°C)
Cycle life: 6000 cycles@ .5°C
Certifications: UL9540a, UL1973
Operating temperature range: Max -14°F to 122°F (-25°C to 50°C); recommended 32°F to 86°F (6°C to 30°C)
www.urbanelectricpower.com
•
SGIP listed and approved for rebates;
•
Up to 8 units in parallel connection;
•
DC coupling allows for true islanding micro-grid mode when the grid goes down;
Dimensions: 19" x 5.5" x 46.5" (48.2mm x 14mm x 118mm)
•
Software pre-integrated with Sol-Ark inverter for whole-home back-up;
Warranty: 12.5-year product warranty.
•
Compatible with a wide range of UL listed 48V inverters.
www.e-onbatteries.com
Urban Electric Power
Description: 12V batteries for solar energy storage systems. Chemistry: Lead-acid, tubular gel Capacity: 200Ah, 150Ah, 100Ah Voltage: 12V
Weight: 64lbs, 58lbs, 52lbs (29kg, 26kg, 24kg) Warranty: 24-month warranty Certifications: IEC 60896-21, CE, UL www.eaplworld.com/international
Weight: 185lbs (84kg) Certifications: UL1973 Unit, UL9540A cell, UL9540A module, IEC62619, CE, RCM, CEC
EnerSys Product: Mojave Lithium Energy Storage System Description: The Mojave Lithium Energy Storage System enables robust, reliable energy storage for virtually any situation. Engineered with safety and dependability in mind, the Mojave Lithium Energy Storage System is UL 1973 and UL 9540 Listed. Chemistry: Lithium-ion Dimensions: 2' x 2' x 2' (61cm x 61cm x 61cm) Certifications: UL1973, UL9540 Listed www.enersys.com
Continental Battery Systems Product: Centennial CB6-400 AGM Deep Cycle Description: L16 group size, large valve regulated lead-acid AGM deep cycle battery
WHEN YOU RELY ON RENEWABLE ENERGY, THERE’S NO ALTERNATIVE TO
PROVEN ENERGY STORAGE
Chemistry: Lead acid Capacity: 416Ah @ 20hr rate Voltage: 6V, nominal voltage Energy: 2.49kWh Peak power: 24kW Cycle life: 500 cycles @ 80% DoD, 1200 cycles @ 50% DoD, 3000 cycles @ 20% DoD Operating temperature range: 23°F to 77°F (-5°C to 25°C) Dimensions: 11.61" x 7" x 15.91" (29.5cm x 17.8cm x 40.4cm) Weight: 126.76lbs (57.5kg) Warranty: 7-year limited solar/RE warranty (2 years free + 5 years pro-rated) www.batterysystems.net
95 YEARS. 100% PERFORMANCE. ON GRID OR OFF.
Those who count on wind or solar power systems to run their businesses, homes − and lifestyles − turn to Crown for renewable power storage solutions. We’ve been at the forefront of energy storage innovation since 1926 and offer tough, earth-friendly and budget-wise batteries to meet the needs of today’s RE system owners. Check out our RE Battery Basics video series and contact us for your energy storage needs. Visit www.crownbattery.com/webinars.
CONTACT US FOR DETAILS: +1.419.334.7181 commercial@crownbattery.com www.crownbattery.com North American Clean Energy
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SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
SEE AD ON PAGE 95
SEE AD ON PAGE 91 Fortress Power
Socomec
Product: All-in-One
Product: SUNSYS HES L
Description: Consisting of 4 eFlex batteries and a 12K or 15K inverter, the new all-in-one solution offers peak shaving for demand charge management, load shifting for time-ofuse savings, standalone operation in off-grid mode for power backup, as well as storage of excess solar energy.
Description: All in one range of modular, outdoor Energy Storage Systems available in a variety of sizes and features for on gird and off grid applications. Chemistry: Lithium-ion Voltage: 480VAC (3ph+N) ±20% Energy: 50kVA,186kWh to 550kVA , 1116kWh
Chemistry: Tier 1 automotive lithium iron phosphate
Operating temperature range: -4°F to 113°F (-20°C to 45°C)
Voltage: 48V Energy: Max 81kWh
Dimensions: C-Cab: 51.18" x 51.18" x 85.04" (130cm x 130cm x 216cm); B-Cab: 51.18" x 51.18" x 89.76" (130cm x 130cm x 228cm)
Dimensions: 29.3" x 79.5" x 17.7" (74.4cm x 202cm x 45cm) Warranty: 10-year warranty Certifications: UL1741, UL9540, UL9540A, CEC, SGIP Key Features: •
12K or 15K Inverter;
•
IP65 water and dust proof for outdoor installation;
•
Flexible expansion in both inverter and battery capacity;
•
Built-in busbars and cables for less than 45 min installation;
•
Active cooling fan for hot climate and easy to add din rail thermostat for cold climates.
www.fortresspower.com
Weight: 2216lbs (1005kg), 5027lbs (2280kg) Key Features: •
Safety certified;
•
Extreme flexibility;
•
Fast and error-free installation;
•
Easy maintenance;
•
Maximum savings for fast ROI.
www.socomec.us
Warranty: Up to 20-year warranties available Certifications: Safety: UL 95402020, UL 9540A, EMC: FCC part 15 Level A , Environment: RoHS; REACH, Communication protocol: Modbus TCP; SunSpec 2.0, Grid code: UL 1741 SA/SB, UL 1741 CRD; IEEE 1547- 2018; IEEE 1547.12020; CA Rule 21
Natron Energy Product: BlueTray 4000
Peak power: 8kW
Description: Natron’s batteries are UL1973 recognized and have passed UL9540A fire testing, offer high power density, fast recharge, and long cycle life. Natron builds its batteries using commodity materials on existing cell manufacturing lines.
Cycle life: >50,000 cycles
Chemistry: Sodium-ion Voltage: 48V Energy: 0.3kWh
Operating temperature range: -4°F to 104°F (-20°C to 40°C) Dimensions: 23.7" x 19" x 1.7" (60cm x 48cm x 4.3cm) Weight: 48.5lbs (22kg) Warranty: 3-year warranty Certifications: UL 1973, UL 9540A www.natron.energy
Fullriver Battery
Canadian Solar
Product: DC400-6
Product: Energy Station (CSES351-B6)
Description: Fullriver DC Series DeepCycle AGM batteries are specifically built for cyclic use in demanding solar applications. The thick plate design and AGM construction combine for a robust battery delivering optimal performance in both fair weather and extreme climate conditions, all in a spill-proof, nonhazardous, and maintenance-free package.
Description: Canadian Solar‘s Energy Station (CSES) is an all-in-one energy storage system optimized for cost, performance, and bankability. This 3.5MVA, 14MWh BESS solution provides a direct medium voltage AC interface, and includes MV switchgear (RMU), MV transformer, inverter, batteries, thermal management, and controls
Chemistry: Lead-acid suspension (Absorbed glass mat)
Chemistry: Lithium-ion
Capacity: 415Ah @ 20hr rate
Energy: 14.3MWh (AC)
Voltage: 6V
Peak power: 3.5MVA
Energy: 2.4kWh
Cycle life: 365 cycles/year, up to 2 cycles/day
Cycle life: 1700 cycles to 50% DoD
Operating temperature range: -4°F to 113°F (-20°C to 45°C) rated power
Operating temperature range: 5°F to 104°F (-15°C to 40°C) recommended, -40°F to 159.8°F (-40°C to 71°C) maximum Dimensions: 7.0" x 11.6" x 16.7" (17.8cm x 29.5cm x 42.4cm)
2022 MAY• JUNE /// www.nacleanenergy.com
Dimensions: 48.1' x 3.4' x 2.7' (14.7m x 1.04m x 0.8m) Weight: 41,1868lbs (186,820kg)
Weight: 123lbs (55.8kg)
Warranty: 5-year warranty, extendable to 20-years
Warranty: 7-year warranty in approved solar applications
Certifications: UL9540, UL9540a, UL1741sa, UL1973, UN38.3, UL1642
Certifications: ISO9001, ISO14001, ISO18001, UL, CE, TUV
www.csisolar.com/na
www.fullriverbattery.com
80
Voltage: 957V to 1231V
SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
Lithium Power, Inc.
VRB Energy
Kronus Engineering
Atlas ESS, Inc.
Product: Solar Energy Storage Battery Solution
Product: Vanadium Redox Battery Energy Storage System (VRB-ESS)
Product: DOLOMITE
Product: 5KWHCA100
Description: High energy density, slim rooftop design, solar energy storage with DC/ AC and AC/DC conversion. Built-in over/ under voltage, temperature, current, and short circuit protection. Battery conditions constantly monitored and available through various communication protocols or saved in history data log. Battery pack allows parallel connection. Safety regulations such as UL/IEC are available.
Description: VRB-ESS is scalable to any size from 250kW/1MWh to multi-megawatt size with four to eight hours of energy storage for utility-scale solar and wind timeshifting, peaking power applications, and microgrids. Components and electrolyte can be nearly 100% recycled at end-of-life, dramatically improving lifecycle economics and environmental benefits.
Description: Kronus’s DOLOMITE battery storage system leverages lithium-ion battery technology to provide scalable, robust backup power for commercial buildings. Whether running standalone or connected to renewable power or the grid, the adaptable, highperformance solution helps save energy, reduce utility bills, and provides reliable energy security for thousands of cycles.
Description: High power, high current, long cycle life. Rack mount or stackable. This LFP battery can be repaired on site after suffering physical damage or lightening strike. Self managed BMS with full reporting.
Chemistry: Lithium-ion
Energy: 5.1kWh
Chemistry: Flow
Voltage: 480V
Peak power: 10kW
Chemistry: Lithium-ion
Voltage: 400/480VAC
Energy: 70kWh
Cycle life: 10,000 cycles
Capacity: 42Ah @ 20hr rate
Energy: 1MW
Voltage: 48V
Peak power: 40kW to 80kW
Peak Power: 4MWh
Energy: 2.016kWh
Cycle life: 4000 cycles
Operating temperature range: 32°F to 113°F (0°C to 45°C)
Cycle life: >25,000 cycles
Cycle life: 2000+
Operating temperature range: 32°F to 122°F (0°C to 50°C)
Operating temperature range: 23°F to 113°F (-5°C to 45°C)
Operating temperature range: -4°F to 131°F (-20°C to 55°C)
Dimensions: 80m
2
Dimensions: 21" x 16.07” x 3.28" (53.3cm x 40.8cm x 8.3cm)
Warranty: 10-year parts and labor warranty with zero capacity fade
Weight: <55lbs (<25kg)
www.vrbenergy.com
Warranty: 5-year warranty
Dimensions: 32" x 24" x 79" (81.3cm x 61cm x 201cm)
Chemistry: Lithium-ion Capacity: 100Ah @ 20hr rate Voltage: 48V
Dimensions: 24.75" x 13.5" x 9.5" (62.87cm x 34.3cm x 24.1cm) Weight: 135lbs (61.23kg) Warranty: 15-year warranty
Weight: 1500lbs (680kg)
Certifications: UL
www.kronusengineering.com
www.atlas-ess.com
Certifications: UL, IEC, UN
SOLAX POWER
www.lithiumpowerinc.com
Product: Triple Power LFP Battery Chemistry: LiFePO4
Dimensions: 18.6" x 7.6" x 27.8" (47.2cm x 19.3cm x 70.6cm)
Voltage: 115.2V
Weight: 72lbs (32.65kg)
Energy: 5.8kWh to 23kWh in one hybrid system
Warranty: 10-year warranty
Peak power: 4.0kW
Certifications: CE, RCM, TUV(IEC), UL1973, ROHS, REACH
Cycle life: 6000 Operating temperature range: 32°F to 131°F (0°C to 55°C)
www.solaxpower.com
ESS Inc. Product: Energy Center Description: The ESS Energy Center is a “battery-in-a-building” platform that uses their second generation power module to deliver capacities starting at 3MW and storage durations ranging up to 12 hours. Chemistry: Flow Capacity: Available over 100% of SDC, MWh up to 15X rated power Voltage: 1000VDC Energy: Custom
Power You Can
Peak power: Custom Cycle life: >20,000 cycles
Depend On!
Operating temperature range: 40°F to 122°F (-40°C to 50°C) Dimensions: Building customized to site conditions Weight: Building customized to site conditions Warranty: 10-year battery module (underwritten by Munich Re), extended warranty to 25-years available Certifications: UL 9540A, IP54 www.essinc.com
Scan to learn more
WWW.USBATTERY.COM USBattery_NACE_422.indd 1
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SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
SEE AD ON PAGE 87
Key Features: •
Established and safe Lithium-Ion Phosphate technology;
•
Modular for less space, lighter weight, and scalability;
•
Dual usage low and high voltage applications;
• •
Wall mount or stackable floor mount modules; Remote smart phone monitoring with proprietary app.
SEE AD ON PAGE 86 MK Battery
Bioenno Power
Product: Deka Duration DD5300 LFP
Product: BLF- Series of LiFePO4 Batteries
Description: MK Battery introduces the Deka Duration DD5300, a 48V, 5300Wh battery module utilizing Lithium-Ion technology. This modular design allows for either wall or floor mount installation and is stackable up to eight modules high. This universal module has a programmable BMS, Dual usage, for low voltage and high voltage applications.
Description: Bioenno Power LiFePO4 batteries provide up to 3000 charge cycle, 10 to 12 year service life, and are lightweight.
Chemistry: Lithium-Ion Phosphate (LFP)
Cycle life: 3000 cycles
Chemistry: LiFePO4 Capacity: 6000Ah @ 20Ah rate Voltage: 12V Energy: 72kWh Peak power: 72kW
Capacity: 100Ah @ 20hr rate
Operating temperature range: 160°F (71°C)
Voltage: 48V
Warranty: 5-year warranty
Energy: 5.3kWh
Certifications: UN38.3, UL1642
Peak power: 5.3kW
Key Features:
Cycle life: >7000 cycles
•
2000 to 3000 charge life cycles;
Operating temperature range: 14°F to 104°F (-10°C to 40°C)
•
Dimensions: 23.3" x 18.5" x 6.4" (59.2cm x 47cm x 16.3cm)
Built in circuit protection against overcharging, overdischarge, overcurrent, and overvoltage;
•
Lightweight;
Weight: 126.3lbs (57.3kg)
•
Up to 70% less total cost of ownership;
Warranty: 10-year warranty
•
95% Depth of Discharge.
Certifications: ISO9001, ISO14001, USAS, UL
www.bioennopower.com
www.mkbattery.com
Lithium Werks
Powin
Leclanché
Darfon America Corp.
Product: LFP Nanophosphate lithium cells
Product: Centipede / Stack750
Product: LeBlock
Product: B09ULF LFP Battery
Description: 18650 and 26650 LFP Nanophosphate power cells, for power, safety, and life applications like UPS and frequency regulation. Offers high-rate discharges, inherent safety, fast-charging, with long cycle life.
Description: Stack750 is Powin’s latest stack product, part of the Centipede platform, a modular battery energy storage system. Offering high site energy density with 250MWh per acre, decreased installation times, and simple capacity augmentation, Centipede is ready to perform a diverse set of market applications.
Description: The Darfon B09ULF can be installed floor-standing or wall-mounted and two can be stacked for 19.2kWh. The enclosure installs empty so one person can easily install. All wiring are quick disconnects, to speed up installation. Since the B09ULF uses LiFePO4 chemistry, it has a long lifespan and is safe.
Chemistry: Lithium-ion
Description: Leclanché’s LeBlock is a modular and scalable energy storage solution designed for microgrid and EV fastcharging applications. LeBlock reduces the total cost of ownership, and environmental footprint, through simplified logistics, possible reconfiguration, and easy return for end-of-life recycling. Four interconnected blocks can be shipped as a standard 20ft ISO container.
Voltage: 1210V to 1491V
Chemistry: Lithium-ion
Energy: 750kWh
Capacity: 280Ah @ 20hr rate
Cycle life: 7300 cycles
Voltage: 1165 to 1500VDC
Operating temperature range: -22°F to 152°F (-30°C to 67°C)
Energy: 745kWh
Dimensions: 5'2" x 8'1" x 10'8" (1.58m x 2.46m x 3.29m)
Cycle life: >6000 cycles
Chemistry: Lithium-ion Capacity: 1.1Ah and 2.5Ah @ 20hr rate Voltage: 3.3VDC /cell Energy: 3.6Wh and 8.25Wh cells Cycle life: > 4000 cycles at 1C/1C, 100% DoD Operating temperature range: -22°F to 140°F (-30°C to 60°C) Dimensions: 3.9" x 5.9" x 2.5" (9.9cm x 15cm x 6.4cm) Weight: 1.46oz and 2.68oz (41.5g and 76g) Certifications: UL, IATF, RoHS, IEC, REACH, ISO www.lithiumwerks.com
Weight: 20,000lbs ( 9074kg) Certifications: UL 9540A, UL 1642, UL 1973, UL 9540, NFPA 1, NFPA 69, NFPA 855, IFC, IEC 62619, IEC 6100-6-2, IEC 62477, UN3480, UN38.3 www.powin.com
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Peak power: 745kW Operating temperature range: -22°F to 122°F (-30°C to 50°C) Dimensions: 8' x 5' x 9.5' (2.4m x 1.5m x 2.9m)
Chemistry: Lithium-ion Capacity: 200Ah @ 20hr rate Voltage: 48V Energy: 9.6kWh Peak power: 9.6kW Cycle life: 6000 cycles @ 80% DoD @ 77°F (25°C) Operating temperature range: 14°F to 113°F (-10°C to 45°C) Dimensions: 22.4" x 11.2" x 45.3" (56.9cm x 28.4cm x 115.1cm) Weight: 275.6lbs (125kg)
Weight: 16,535lbs (7500kg)
Warranty: 5-year warranty
Certifications: UN38.3, UL9540A, IEC62933, NFPA855, NFPA68
Certifications: UL1642, UN38.3, IEC62619, UL1973
www.leclanche.com
www.darfonsolar.com
SOLAR & ENERGY STORAGE SPOTLIGHT: BATTERIES & ENERGY STORAGE SYSTEMS
North American Clean Energy
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RE+ SOUTHEAST May 11th-12th, 2022 Georgia World Congress Center Atlanta, GA
re-plus.events/southeast
SHOW IN PRINT
Solar and Energy Storage Southeast is now RE+ Southeast. The Southeastern clean energy market is a powerhouse. Join your colleagues for the only event focused on the trends, policy, and forecasting for this market. Participate in conversations with industry buyers, suppliers, distributors, consultants, and more to explore solutions, exchange ideas, and discover new technologies. The event is produced by SEIA and SEPA. All proceeds from this event support the expansion of the U.S. solar energy market through both associations’ year-round research and education activities, and SEIA’s advocacy.
Features just some of the companies and technologies attendees will see at this year’s show.
Heavy civil site contractor
Two-sided software platform
Reliable, efficient, and secure inverter
Small components, big impact
Brent Scarbrough & Company (BSC), established in 1985, is 100% employee-owned turnkey heavy civil site contractor headquartered in Newnan, GA with a presence in industrial, commercial, mixed use, healthcare, residential, and energy markets. Providing construction services to several private energy clients throughout the Southeast, work performed for these projects included clearing, grubbing, grading, constructing and stabilizing roadways, building temporary bridges, and sediment basin construction.
ENACT offers a two-sided software platform for solar and energy storage projects. ENACT ENVISION is used by developers and installers to remotely design complete solar and storage solutions, as well as finalize contracts and track execution. ENACT ENGAGE is used by end-customers to track financial savings, energy usage, and predict their future outcomes. The platform is used in 23 countries by thousands of users, with over $1.5B of projects annually.
Solis’ (80-110)kW inverter brings a reliable, efficient, and secure inverter solution to commercial rooftop applications, resulting in strong system returns and low LCOE. Designed for improved efficiency, Solis 110kW increases generation by 3.5% during the project’s lifecycle. Yield advantages increase rooftop utility and energy density, and O&M advantages provide cost-effective fault monitoring, locating, and reporting.
The In-line-Fuse PV-K/ILF with a crimping connection guarantees a long-lasting, stable connection in comparison to conventional omegastyle clips: Minimal energy loss and low heat generation. With robust housing, safety class IP68. Cable crosssection 10 AWG/ 6 mm². Other fuse ratings and configurations are available upon request; for example with a single connector, or no connectors.
Brent Scarbrough & Company (BSC)
ENACT Systems, Inc.
Ginlong Technologies Co., Ltd.
www.enact-systems.com
www.solisinverters.com
Stäubli Electrical Connectors www.ecs-ecart.com
www.brent.us
Direct-attach mounting components Solar installation is quick and convenient with directattach. PVKIT 2.0 utilizes clamps or brackets and a grab system to marry the module to the built-in rails. Lower the weight of the entire system, reduce logistics and shipping hassles, off and on the roof, while saving significantly in install time and labor. The S-5! PVKIT 2.0 comes pre-assembled, requiring only a single tool to install the S-5! clamp and PVKIT. Featuring aggressive bonding teeth for better grounding, this UL 2703 listed solar module mounting solution requires fewer lugs/ ground wires, helping customers save time and money when flush mounting.
S-5! www.s-5.com
Connectivity and safety solutions AWT Suncon LLC provides a broad portfolio of connectivity and safety solutions for the solar power industry and offers service centers both in Northern and Southern California to serve the West coast states, and is headquartered in metro-Atlanta, GA. In addition to keep in stock of standard PV harnesses, inline fuse holders, connectors, and fuses at their warehouse, they also build customized products
AWT Suncon LLC www.awtsuncon.com
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Grease gun with integrated highpressure and highvolume delivery modes SKF’s Lincoln dual-piston leveraction grease gun (Model 1154) features a thumb-operated switch that allows users to toggle between high-volume and high-pressure lubricant application modes. This makes it easier for technicians working on a wide range of equipment to quickly adjust the tool to match changing lubrication requirements as they work. For high-volume applications, the Model 1154’s high-volume position allows efficient greasing of all lubrication points with fewer strokes. Large joints, bushings, and bearings can be filled quickly. If high pressure is needed, such as when a fitting is blocked, in Model 1154’s standard output, pressure position, the tool can easily open the fitting without an operator having to apply excessive force. The pressure position has a standard grease output of 34 strokes/oz and develops 10,000 psi for use whenever highpressure requirements are needed.
Project data management solutions SPOT’s technology is a tool for improving accuracy and accountability. They provide a robust dataset that not only improves project efficiency but also ensures users have a deliverable which is capable of standing up to rigorous requirements and audits. SPOT is able to track every material and every operation to create a paperless record of the project: Asset and Materials Management, Job Safety Analysis (JSA), Environmental, Health & Safety (EH&S) daily forms, Operational Progress forms, Inspection and Compliance forms and documentation, Customizable Reports and Dashboards, Project Book, and Data Handoff.
SPOT
Residential and commercial solar storage solution
Silicon Valley designed and engineered solar panels
Fortress Power’s eVault Max is scalable up to 370kWh with a serviceable top cover access to make installation of this battery simple and worry-free. The eVault Max uses Tier 1 Automotive Prismatic cells and includes an intelligent digital-based battery management system (BMS). It is AC/ DC coupled to solar arrays and works for many applications that require solar storage, including off-grid, backup power, self-supply, peak charge reduction, and demand response. The eVault Max is compatible with most inverters on the market and offers closed-loop communication.
Aptos Solar Technology's highefficiency solar panels use advanced selective emitter PERC technology with thin film layers to improve heat tolerance, increase photon capture, minimize resistive loss, and use 5% more of the available active area for optimal power performance. Its new line of DNA solar panels utilize M10 wafer technology which increases the efficiency and power output of the solar panel. Aptos Solar Technology offers its customers a 30year warranty on their panels.
Fortress Power
Aptos Solar Technology www.aptossolar.com
www.fortresspower.com
www.spottracker.com
Battery modules and systems Pytes energy, an 18-year battery expert, offers robust UL-listed lithium iron phosphate battery modules and systems for residential and C&I ESS applications. Local stock available now.
Pytes energy www.dig-battery.com
SKF www.skf.com
Heavy Civil Contractors Delivering Renewable Energy Across The Southeast
Light and strong mounting rails SunModo introduces the SMR Pitched Roof System, a high-value pitched roof mounting system. The SMR System’s optimized design makes the SMR Rails not only light, but also strong. One tool assembly and Pop-On technology allow fast and worry-free installation.
SunModo www.sunmodo.com
brent.us
(770) 461-8603 North American Clean Energy
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ENERGY STORAGE
Utilizing Electric Resistance Heat for Thermal Energy Storage Systems by James Lewis
With the global movement towards a decarbonized energy grid, sustainable energy technologies are becoming more and more prevalent. As advantageous as sustainable energy is, however, it comes with one significant downfall; it is heavily reliant on environmental conditions. As much as companies are investing in sustainable energy solutions, being able to store the captured energy for later use is critical towards long term success. Energy storage technologies are on a similar development trajectory to improve the viability of sustainable energy solutions. Long term energy storage technologies come in many forms, including battery storage, compressed air storage, pumped storage, thermal energy storage, and more. Each concept breaks down into even more specific technologies, all of which aim to achieve a high level of energy efficiency, long storage duration, and low overall cost. For these primary metrics, one technology that has many advantages is thermal energy storage; in particular, heat storage. As discussed, thermal energy storage is not a one size fits all solution. Under the umbrella term of thermal energy storage, there are many types of media used to store the heat energy, from molten salts and metals to dense media like rocks, sand, and bricks. Regardless of the heated media, all forms of thermal energy storage systems require a heat input. Electric resistance heating is a technology often looked to as a practical way to convert renewable energy into sensible heat, which is then stored in the various mediums. Electric resistance heating has been available on the market for over one hundred years. While the core technology still adheres to the same principles, recent developments in the capabilities of electric resistance heating have increased its popularity for use in sustainable energy and storage systems. One such advancement
was the development of medium voltage electric resistance heating. Until a decade ago, all electric resistance heaters on the market were rated for low voltage (1000V and less), but advances in coil and dielectric designs has allowed for the new age of electric resistance heating that expanded the technology into medium voltage; specifically, ratings from 1000V up to 7.2kV. Operating at higher voltages significantly reduces the amp draw on the electrical system, reducing the overall infrastructure needed to support the electric heating system. When factoring in heat dissipation from the power switching components and I2R losses through the power wiring, electric resistance heaters already boast a high level of efficiency (higher than 95 percent). With the significant reduction in amp draw, the system now has fewer power switching components and fewer wires, increasing overall efficiency upwards of 99 percent. System components and labor and maintenance costs are equally reduced to provide a more advantageous total cost of ownership compared to conventional systems. Given how electric heaters play a part in the design of future energy storage systems, we must acknowledge their versatility. One notable asset is the obvious ability to run on electrical power. Whether this is off peak grid energy or direct from renewable energy sources, electric resistance heaters can provide a zero-emission solution powered by low-cost renewable energy sources that eliminates both Scope 1 and Scope 2 emissions. Their versatility provides another advantage compared to the rigidity of the other various thermal energy storage technologies; electric resistance heaters can be integrated into a
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Robert Wilson, III is Development James Lewis is Business Development Manager of Sustainable Energy at Chromalox, a Spirax-Sarco Engineering plc company, a provider of thermal solutions for sustainable and mission critical applications globally. In 2017, James became the Global Product Manager of Components Technologies, one of Chromalox’s three primary Technology platforms, where he specialized in the integration of advanced temperature and power controls with the core heating solutions. As Business Development Manager, James shares his breadth of knowledge on industrial electric heaters and controls with the industry.
Chromalox /// www.chromalox.com
variety of product offerings such as duct style heaters, circulation heaters, immersed or embedded heaters, as well as electric heat tracing. This means that energy derived from wind, solar, hydro, or any other renewable source can be distributed through electric heat where it is needed most. The use of molten salts and metals - where high temperatures and harsh corrosive materials may be problematic for many technologies on the market gives electric resistance heaters another advantage: The internal coil design and dielectric barrier must be encapsulated by a metal sheath that can be comprised of high temperature and corrosion resistant alloys. In the case of thermal energy storage systems, process temperatures can easily exceed 1000°F, where utilization of hybrid low and medium voltage systems can be combined to limit overall infrastructure while still providing a robust design that will last decades under the harsh environment. Also worth considering is how electric heaters are controlled. In most cases, a silicone-controlled rectifier, or SCR, is used. These high precision electronic switching devices are capable of firing an electric heater on and off many times per second. SCRs (thyristors) can uphold the same 95-99 percent efficiency level across all operating cases with 0-100 percent turndown, so these systems only use the energy they need to meet the process demand, and not necessarily the max load the electric heater is capable of handling. From high precision power control to near ideal energy conversion, electric resistance heaters boast many advantages to mitigating losses while simultaneously resisting the extreme environments they are subject to. As companies around the globe continue to press the boundaries of what sustainable energy and storage technologies are capable of, the value of electric resistance heating cannot be ignored. The technology has proven its longevity as it has become a pivotal part of industrial heating processes for over 100 years. With further advances in design capabilities, electric resistance heating has more to offer to next generation energy storage systems to bring high efficiency, zero emission heat to where it’s needed most. North American Clean Energy
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ENERGY STORAGE
Midnight Sun
How sand-based heat storage helps solar power warm up Finnish nights by Alan Petrillo
Figure 1: A schematic of the components and operating cycle of the Polar Night Energy system. Image credit: COMSOL.
T
hese days, when we turn up the heat in our homes and workplaces, we must consider the global impact of burning fuels like oil, gas, coal, and biomass. Our ongoing need for heat presents humanity with a challenge: How can we keep buildings warm now, even as we try to prevent our world from overheating in the future? It is a daunting question that a Finnish startup is attempting to answer. The company built a pilot system in Tampere, Finland, that can heat buildings with stored solar energy — all day, all night, and all winter long. In an era of complex cleantech solutions (often made from rare and expensive materials), this novel heat storage and distribution system consists of simple ducts, pumps, valves, and 42 metric tons of sand. This novel approach shows the potential for using affordable heat storage to support the utilization of renewable energy.
A small country with large heating needs
To meet the challenge of climate change, the world is investing in new technology to help lessen the use of fossil fuels. These initiatives have largely focused on renewable electric power generation, distribution, and storage.
“When you ask people about cleaner energy, they think of electricity,” says Tommi Eronen, CEO of the startup. “But we also have to cut emissions from heating.” Out of Finland’s energy-related emissions, 82 percent currently come from the heating of domestic buildings (Figure 1). “We want to replace all of that if we are to have any hope of meeting our global climate goals,” Eronen says.
Think globally, heat locally
As a step toward meeting these ambitious goals, the 3 MWh/100 kW Tampere pilot plant began operation during the winter of 2020–2021. Figure 2: PNE's Markku Ylönen inspects a Inside the system, electrically powered heat storage medium. Image credit: PNE. resistive heating elements heat air to more than 600°C. (Figure 2) The hot air is circulated through a network of pipes inside of a sand-filled heat storage vessel. After heating the sand, the hot air continues into a heat exchanger, where it heats water that is then circulated through multiple buildings. The sand's heat storage capacity ensures, that even when the resistive elements are cool, the circulating air is still hot enough to keep the water (and buildings) warm.
Figure 3: Simulation images showing temperature changes inside a proposed sand or air heat storage vessel design over a 100-hour period. Image credit: PNE.
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“We only have pipes, valves, a fan, and an electric heating element. There is nothing special here!” Eronen says, laughing.
A battery for heat made from sand
The sand-based system faces the same core challenges as any other energy infrastructure: It must deliver power to people when they need it, where they need it, and at a manageable price. This means that storing and distributing energy is as important as its generation. Figure 4: Eronen (foreground) and Ylönen Another factor to account for is the inspecting the ductwork of a Polar Night intermittent nature of daylight and strong Energy heat storage vessel. Image credit: PNE. winds. Energy storage is needed to maintain steady power output throughout the peaks and valleys of renewable inputs. However, even with recent advances in battery technology, storing electric power remains relatively expensive, especially at the scale required for heating buildings. Due to this, the idea was to develop a “battery” that could store heat rather than electricity - a heat battery designed around sand. (Figure 2) “Sand provides four times the energy storage capacity of water,” Eronen says. “Sand is efficient, nontoxic, portable, and cheap!”
The sophisticated analysis behind a simple solution
Cost efficiency is the foundation of the project's value proposition. “As soon as we decided to pursue this idea, we were trying to figure out how the finances looked,” says Eronen. Doing more with less depended on numerical simulation software. The sheer scale of the sand-based heat storage system makes simulation software indispensable. “We cannot possibly build full-size prototypes to test all of our ideas. We need predictive modeling to answer as many questions as possible, before we commit to assembling all this equipment — and all this sand!” Eronen says. “It is essential for us to use these immensely powerful tools.”
Today: Finland; Tomorrow: the world
Separating the task of heat storage from heat generation and distribution has made the system more efficient and adaptable. The same technology that warms Finland's long, chilly nights can also provide better energy management options to the rest of the world. For instance, affordable thermal storage could help industries and cities capture heat that is currently wasted, as well as balance the inconsistencies of wind and solar power output. “We have to get away from all kinds of combustion, even biomass,” says Eronen. “We need to protect and restore forests so they can keep removing carbon from the air. Because climate change is happening so fast, we want our ideas to spread as quickly as possible.”
The author is Alan Petrillo, Content Writer for COMSOL, Inc., which created a software that simulates real-world designs and processes.
COMSOL, Inc. /// www.comsol.com Reference: Statistics Finland, "Over one-half of Finland's electricity was produced with renewable energy sources in 2020", November 2021.
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Rising Lithium Prices Fuel EV Anxiety by Henk Van Alphen
As the price of lithium has skyrocketed over 400 percent in the past year, the demand for lithiumion batteries is more intense than ever. Lithium’s moniker is ‘white petroleum’ due to dramatic need for supplies from the rise of battery giga-factories, electric vehicles, powerwalls and energy storage businesses. Battery makers are budgeting for the rising cost of lithium (a metal crucial to the batteries for electric cars) as they expand their production and over the coming years.
Offering Turnkey Solutions & Engineering Services
“The demand for lithium-ion batteries is higher than ever,” said Chris Berry, President and strategic metal consultant at House Mountain Partners. “Lithium’s lightness helps it store a lot of energy, which is very useful for electronics.” As the price has jumped to nearly $50,000 per ton, some battery manufacturers are raising prices. The clean energy revolution is well underway with automakers worldwide as the manufacturers grabble with microchip shortages and changing demand from customers. Volvo Cars, for example, has committed to putting one million electrified cars on the road by 2025, with 50 percent of sales volume to be fully electric. France plans to end sales of all gas and diesel cars by 2040, with Germany mandating that all new cars be electric by 2030. The quest for EV manufacturers to get access to high grade lithium is heated. As the United States and other countries look to disentangle their clean energy supply chains from China currently the leading lithium producer - there’s an urgency to look towards safe, geopolitically friendly lithium-rich countries such as Chile. Current exploration for lithium in Chile has been concentrated in the Salar de Atacama, the largest salt flat in the country, and Salar de Maricunga, together comprising a property portfolio consisting of 68,800 hectares.
Moving from discovery to production
Renewable Energy Solutions. Proven Energy Professionals. www.manganpower.com
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The process of turning lithium into the chemicals that power batteries is not easy. Refining lithium involves chemical processes that, without proper controls, can cause water and soil pollution. Additionally, it can take many years for a new lithium-mining operation to produce battery-grade materials. While the production of lithium is essential to technology, it can be environmentally damaging. With the primary sources of lithium being hard rock deposits and Salar brines, lithium processing through conventional tactics such as evaporation ponds is inefficient, producing less than half of the lithium being extracted. Other challenges lithium miners face include pollution, high-water use and land use changes. Therefore, as EV makers are sourcing lithium, they should be mindful that their production sources are committed to environmentally sustainable mining practices.
Organizations like Initiative for Responsible Mining Assurance and Responsible Minerals Initiative1 provide the tools and resources focused on minerals supply chain due diligence to produce a comprehensive standard for all mined materials to ensure that EV makers vehicles are truly ‘clean-energy’ vehicles. Lithium mining companies need to be responsible corporate citizens committed to implementing best environmental practices at all levels of their operations. That includes building projects together with the communities near operations, protecting nature, and
using the best available techniques and technologies to develop assets. There is no question that the success of a lithium mining business is tied to the success and stability of the company’s host communities and its reputation as a responsible partner in resource development. Our collective future requires clean air, and our pathway to that environmentally-sound planet demands a global support of economically sound alternative energy plans. A ‘bet’ on clean energy through investments in renewable energy is a wager that will deliver a cleaner planet that will thrive for current and future generations.
Based in Vancouver, BC, Henk Van Alphen is CEO of Wealth Minerals, (WML - TSX.V) whose main focus is the acquisition and development of lithium projects in South America. He can be reached at: henk@wealthminerals.com.
Wealth Minerals /// wealthminerals.com 1
www.responsiblemineralsinitiative.org/
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ENERGY STORAGE
Hydrogen for a Cleaner, More Resilient Country by Brady Borcherding
UN38.3
E-BOX-48100R E-BOX series, the new generation LFP battery for home energy storage system. It provides safe,well-designed and high-performance standard LFP battery pack for you. The battery pack is compact, easy to install, free of maintenance, and could be deployed to the building block of energy storage system by being assembled in parallel. It is widely applied in home applications, small commercial and industrial energy storage system as well as Telecom stations.
Self-designed BMS
Cells& Packs
Equipped with automotive grade chips by TI®system. Double protection by master chips. When the main chip fails, the back-up chip keeps protecting the system. Real-time temperature, current, voltage measuring and monitoring. Accurate SoC and SoH calculation.
The olivine structure and the stability of P-O bond of LFP cells guarantee much higher safety than those of NCM cells. 17 years experiences of pack R&D ensure longer cycle life of the battery.
24*7
Quality Assurance
Quick Response
UL1973/ IEC62619/ CE/ UN38.3 Certificates TÜV, SGS, BV International Certified Cooperative Testing Laboratories. Up to 280kwh in parallel
Quick local after-sales response/ 24hours*7days.
Cycle
6000circles,10years warranty up to 280kwh in parallel
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Service
Local service and local warehouse in Seattle.
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vrs throughout the country have a significant opportunity to pursue a path to meeting climate and decarbonization goals by passing meaningful hydrogen legislation. There is tremendous value in hydrogen energy and storage as a critical part of greening the electric grid and committing to a renewable energy future–both foundational elements of many states’ energy and environmental goals. The US federal government has sent strong policy signals to the energy industry, regulators, and policy makers that hydrogen should be both taken seriously as a tool in the country’s energy landscape, and developed as a pathway to decarbonize and to reduce overall dependence on hydrocarbons. With more than $9B dedicated to expanding the hydrogen infrastructure and exploring electrolyzer technology through the creation of at least four hydrogen hubs across the U.S., there is a tremendous opportunity to take a significant leap forward in the energy transition. It seems that, in many instances, hydrogen has taken on a nearly mythical aura; politicians on both sides of the aisle launch existential debates on the potential negative aspects of hydrogen as a viable energy source and part of the renewable energy mix, rather than recognizing the molecule as a tool for cleaner energy. Simply put, hydrogen is just another medium for converting and storing one form of energy into another, very much like an electron. There seems to be near universal acceptance that batteries, energy storage infrastructure, and electric vehicles (EVs) are important investments for the good of the climate. Implicit in that perspective is that the electricity that powers those cars and batteries will become increasingly cleaner, greener, and carbon free. However, having the infrastructure and market demand is a requisite first step. Today, however, when most of America charges their phones, EVs, and anything else, the majority of that electricity is derived from natural gas and coal - overwhelmingly so when those devices are charged at night.
We should look at hydrogen the same way we look at electrons: as green as the fuel that is used to make them. Much like electricity, a traditional way of making hydrogen involves burning coal to heat methane and water to create hydrogen molecules, a process that is both energy inefficient and pollution intensive. But just like making electricity, this is not the only way to make hydrogen. Hydrogen can be made without any combustion, meaning no carcinogenic or smog-forming pollution. Hydrogen can be made using renewable methane from wastewater treatment plants or landfills in our cities. Fuel cells can use green electricity and recycled water to create hydrogen through electrolysis, without using any methane at all. When people criticize investments in or incentives for hydrogen production as a “hand out for the oil industry” or a “crutch to prop up a dying industry,” we ignore the many ways clean and green hydrogen can be made and the innovative companies doing it. Sectors of the economy that are difficult to decarbonize are also some of the most pollution-intensive. Hydrogen has shown potential to be a far better technology than electrically charged battery packs in fueling long-haul trucks, container ships, construction and industrial equipment, and even trains, all of which use very high torque engines and require a lot of sustained power. Hydrogen also does a much better job storing energy over days, weeks, and months when compared to batteries. By storing energy as hydrogen, we can take the power of wind or sun and keep it for exactly when we need it, giving us a powerful tool to enhance grid reliability while reducing carbon emissions. In striving for a cleaner energy future, we have to use every tool at our disposal: renewable power, clean baseload power, batteries, hydrogen, and fuel cells. Pitting technology against technology serves no one but the status quo. Hydrogen, like batteries, is a powerful tool that will help integrate renewable energy across our economy and society. It’s a tool that will lead us into a cleaner and more resilient future.
Brady Borcherding is Director of Governmental Affairs, West Coast for FuelCell Energy, which provides comprehensive turn-key solutions for their customers that include everything from the design and installation of a project to the long-term operation and maintenance of the fuel cell system.
FuelCell /// www.fuelcellenergy.com
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ENERGY STORAGE
AC microinverter technology
PWRmicros make high performance residential solar fast, easy, and affordable. Generac PWRmicros simplify installation and maximize production, despite shade and complex rooflines. Leading power throughput enables larger modules to produce at 100% without clipping, maximizing lifetime system value.
Generac /// www.generac.com
High-heat SiC inverter technology
SABIC’s new, thin gauge ELCRES HTV150A dielectric film may be used for capacitors in the traction inverters, onboard chargers, and electrical compressors of hybrid, plugin hybrid and battery electric vehicles (xEV). The 3-micron (µm) film is 40% thinner than SABIC’s 5 µm film, enabling further volume and weight reductions and greater design flexibility through enhanced energy density for the capacitor. Like the 5 µm ELCRES HTV150A film, this thin film maintains stable performance at high operating temperatures from -40°F to 302°F (-40°C to 150°C) and addresses the critical performance gap experienced by traditional polypropylene (PP) films above 275°F (135°C). ELCRES HTV150A dielectric film is also engineered for stable performance at frequencies up to 100kHz, while offering stable capacitance, high insulation resistance, and good dielectric performance (dielectric constant (Dk) of 2.9, dissipation factor (Df ) of 0.002). Other key properties include high breakdown strength over the full temperature range, good self-healing, and excellent adhesion to aluminum and zinc. The film has been validated by customers for use with both film-foil and metalized electrodes. Capacitors built with 3 µm and 5 µm metalized films pass standard electrical and life tests at 302°F (150°C) for 2000 hours with low capacitance change and stable insulation resistance.
Hydrogen-based substation backup power solution
GenCell Energy’s GenCell REX is a hydrogenbased substation backup power solution with the X factor - eXtended runtime. The GenCell REX, an upgrade to the GenCell G5rx, produces emission-free auxiliary electricity for substations during outages that supplements or replaces legacy backup battery systems having limited duration backup power. Offering an immediate injection of power that keeps circuit breaker “auto reclosers” operational until grid recovery, the GenCell REX complies with stringent regulations requiring utilities to reinforce their backup power. GenCell has enhanced the REX solution with three configurations: 130VDC, 48VDC, and an integrated solution offering a dual output of both 130/48VDC in a single unit. This allows the GenCell REX to concurrently support critical substation loads, internal communications, and SCADA systems that monitor the utilities' operations. The enhanced REX solution improves functionality of the GenCell Remote IoT Manager software by providing improved visibility of the equipment via additional data points that can be accessed by monitoring systems.
GenCell Energy /// www.gencellenergy.com
SABIC /// www.sabic.com
Complete hardware and software battery management solution
Sensata Technologies’ new i-BMS battery management system (BMS) for electrified applications up to 60V is a cell chemistry agnostic, compact, integrated BMS developed for the cost-optimized massproduction of applications up to 60V, such as 2-, and 3-wheelers, automated guided vehicles (AGVs), and robotics. Hot swap functionality and parallel battery pack support allow for the ability to quickly exchange depleted batteries with fully charged batteries. While measuring only 65 x 200mm (2.6 x 7.9in), the i-BMS PCB board is equipped with everything required to manage and maintain a battery system, making it a convenient and cost-efficient design for mass production. All critical components are pre-integrated into the system, including a pre-charge circuit, on-board current measurement, MOSFET power switches for battery disconnect, and a DC/DC power supply. The solution features key components that are ASIL C Safety rated and include self-test capabilities for safety critical measurement circuits. The advanced algorithms in Sensata’s BMS software ensure accurate state-ofpower (SOP) predictions based on cell internal resistance, voltage and current constraints, precise state-of-charge (SOC) calculations, and state-of-health (SOH) calculated based on aging effect. In addition, the BMS Creator configuration software allows the battery pack designer to create a unique battery setup by defining application-specific BMS parameters and safety strategies, optimizing battery operation. Other software features include measurement of rate of change of temperature to predict thermal runaway, dynamical regulation of current in extreme thermal conditions, as well as advanced parameter settings for CAN communication.
Sensata Technologies /// www2.sensata.com/ibms
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Flexible, smart inverter
Tigo Energy’s EI Inverter is the centerpiece of the EI Solution. It is extremely flexible, with wide DC operating ranges, and may be AC or DC coupled. When paired with other Tigo products, it provides module-level monitoring, rapid shutdown, and home-energy storage and all commissioned in one app in less than 10 minutes.
Online battery monitoring
Users of application- or customer-specific battery solutions from VARTA now have the option of monitoring their batteries online. As an intelligent extension for more transparency and optimization, the Ellwangen-based technology company has developed a user dashboard that shows all the important KPIs of the battery online, such as the state of charge, health, or the temperature of the battery management system. The storage of this data in the cloud makes it possible to monitor the status of the batteries installed in the various applications at different locations, conveniently from the workplace. The front-end solution can be integrated directly into the device manufacturer's existing solution via API interfaces in order to have a central point of contact for simple and intuitive use.
Tigo Energy /// www.tigoenergy.com/product/ei-inverter
VARTA AG /// www.varta-ag.com
Versatile work boot with offthe-clock wearability
The Roswell is a work boot with versatility that makes it a standout for warm conditions. With a fold-down collar and breathable canvas upper, the Roswell enables a seamless transition from the job site to off-the-clock wearability. Additional comfort is provided by a KEEN.ReGen midsole that returns 50% more energy than standard EVA foam and asymmetrical carbon fiber toes that are 15% lighter than steel, while offering an unobtrusive fit. In addition to its functional good looks, this mediumduty work boot does not sacrifice when it comes to safety features required for the job. The oil and slip-resistant, nonmarking, multidirectional lugged rubber outsole maximizes surface area and improves traction, while an EH-rated outsole protects the underfoot from live electrical circuits. A true blend of performance, style, and safety, the new Roswell will be available in two colorways.
KEEN Utility /// www.keenutility.com
In Person - In Miami - 4th Edition
THE ONLY SHOW TARGETING UNITED STATES, LATIN AMERICA & THE CARIBBEAN... Solar | Energy Storage | Energy Saving Renewables | Smart Buildings
EXPO: August 24 & 25 EDUCATION: August 23 - 25 Miami Airport Convention Center
(305) 412-0000 - mail@TheEnergyExpo.com - www.TheEnergyExpo.com North American Clean Energy
95
ENERGY STORAGE PRODUCT SPOTLIGHT: EV CHARGING
EV Charging
EV chargers are a necessity for EV owners. Without a gas tank to fill up, EV’s get their fuel from electric chargers. There are different levels of EV chargers and in this product spotlight, we highlight some of the available options on the market today...
SEE AD ON PAGE 89
SEE AD ON PAGE 97 EvoCharge
Rhombus Energy Solutions
Product: Electric Vehicle Charging Stations
Product: Rhombus DC Fast Charging System (Dispenser and PCS)
Application: Residential, commercial AC input: 208Vac to 240Vac
Application: Commercial AC input: 480V - 3 phase
Maximum output current per connector: 40A
Maximum output current per connector: 200A
Maximum output power per connector: 7.2kW to 7.7kW
Maximum output power per connector: 60kW or 125kW
Connectors: SAE J1772 Cable length: 18ft, 25ft (5.8m, 7.62m)
Connectors: CCS
External enclosure: NEMA 4-rated
Cable length: 25ft (up to 8m)
Dimensions: 11" x 7.5" x 3.2"
External enclosure: NEMA 3R
Protection: UV protected display
Dimensions: 16" x 23" x 75" (40.6cm x 58.4cm x 190.5cm), custom sizes available Key Features: •
Up to five remote dispensers per highpower, DC Fast Charger;
•
Bidirectional for V2G, V2B, V2X capability;
•
Designed for continuous operation at rated loads;
•
Automated sequential switching between dispenser;
•
Serial connection significantly reduces installation trenching.
User interface: Display screen Status indicator: Yes
Protection: Insulation monitor User interface: VectorStat Status indicator: Standard multi-color LED or LCD touchscreen Communications: Wifi or Ethernet Authentification: OCPP1.6J and VectorStat Operating temperature: -4°F to 113°F (-20°C to 45°C) Humidity: 0% to 95% (non-condensing)
Key Features:
Communications: OCPP 1.6, WiFi, LTE, RFID, Ethernet
•
Compact design;
•
Easy to install;
Operating temperature: -22°F to 122°F (-30°C to 50°C)
•
Truly open OCPP;
Humidity: 0% to 95%
•
Rapid level 2 charging;
•
Adjustable current output settings.
Certificates and compliance: UL/cUL Listed, SAE J1772, UL 2594, UL 355, CSA, EVOREEL, ETL/cETL
www.evocharge.com
Certificates and compliance: UL 2202, UL 2231, CSA22.2, IEEE 1547.1, UL1741-SA
www.rhombusenergysolutions.com
Enel X Product: JuiceBox 40 Application: Residential AC input: Single phase input: nominal voltage 110-240Vac ~60Hz Maximum output current per connector: 40A max Maximum output power per connector: 4.4kW at 110Vac; 9.6kW at 240Vac Connectors: Output 25ft (7.6m); J1772 standard compliant Cable length: Input 2ft (0.6m); NEMA 14-50 and NEMA 6-50 plug options, 2.5ft (0.8m) hardwire pigtail External enclosure: IP66: weatherproof, dust-tight, IK10: resistant polycarbonate case, quick-release wall mounting bracket included, built-in security lock and integrated cable management
Protection: UL and cUL Listed, 3-year limited product warranty (parts only) for use under normal residential operating conditions
CyboEnergy, Inc.
Paired Power
Product: AC Assisted Off-Grid CyboInverters
Product: SEVO High-Powered Charger (HPC) - Solar DC Fast Charging Station
Application: Residential
AC input: DC input only from solar PV
AC input: 240V, 60Hz
Maximum output current per connector: 200A
User interface: JuicePass App, web-based portal for desktop access
Maximum output current per connector: 21A
Status indicator: Dynamic LED lights show charging status: network connectivity, charging in progress, delaying charging, standby, charge complete/EV not drawing power
Maximum output power per connector: 5kW
Communications: Built-in WiFi connectivity (802.11 b/g/n 2.4GHz)
Dimensions: 12.5" x 9.5" x 2.3" (32cm x 24cm x 5.8cm)
Dimensions: 41" x 35" x 9.8"
Operating temperature: -40°F to 140°F (-40°C to 60°C )
Protection: Potted and Transformer Isolated
User interface: Customer smartphone mobile app
Certificates and compliance: FCC Part 15 Class B, NEC 625 compliant, OCPP 1.6J, ENERGY STAR, OpenADR 2.0b compliant
Status indicator: Multi-Color LED
www.evcharging.enelx.com
Dimensions: 18.5" x 6.8" x 5.8" (469mm x 173mm x 147mm); 15lbs (6.8kg)
2022 MAY• JUNE /// www.nacleanenergy.com
Connectors: 2
Connectors: CCS
Cable length: 13.1ft (4m)
Cable length: 12ft (3.7m)
External enclosure: Rain Proof / NEMA 4 Rating
External enclosure: NEMA 6
User interface: IoT Based Power Meters Communications: WiFi or Ethernet Authentification: OCPP Operating temperature: -40°F to 149°F (-40°C to 65°C) Humidity: 0% to 95% Certificates and compliance: UL1741, IEEE1547 (E113426), CSA 107.1, FCC Part 15, NEC 2014/2017 690.12 www.cyboenergy.com
96
Maximum output power per connector: 70kW
Protection: Isolation Monitoring Device (IMD)
Status indicator: Customer smartphone mobile app or EV charge port LED indicator Communications: Cellular, WiFi optional Authentification: Cellular Operating temperature: -4°F to 122°F (-20°C to 50°C) Humidity: 5% to 95% Certificates and compliance: UL 508A, FCC Compliant, NFPA 70, National Electric Code (NEC) Art. 625 www.pairedpower.com
ENERGY STORAGE PRODUCT SPOTLIGHT: EV CHARGING
FIMER
SemaConnect
Eaton
JuiceBar
Product: FIMER ELECTRA DC Station
Product: Series 8 EV Charging Station
Product: EV smart breaker charger
Product: EV Charger
Application: Commercial, parking, gas station, mall
Application: Commercial
Application: Residential, commercial
Application: Commercial
AC input: Level II: 30A; Line 1, Line 2 and Earth (no neutral)
AC input: 208/240Vac 60Hz single phase
AC input: 208V to 240V
Maximum output current per connector: 32A
Maximum output current per connector: 32A, 40A, 48A, 80A
Maximum output power per connector: 7.7kW
Maximum output power per connector: 6.6kW to 19.2kW
AC input: 400Vac ± 10% (3P + N + PE); 480Vac ± 10% (UL version) Maximum output current per connector: 63A (Type 2), 200A (CCS), 125A (CHAdeMO)
Maximum output current per connector: 30A Maximum output power per connector: 7.2kW
Maximum output power per connector: 43kW (Type 2), from 60kW to 150kW (CCS), 60kW (CHAdeMO)
Connectors: SAE J1772
Connectors: J1772
Connectors: Two connectors, SAE J1772
Cable length: 25ft (7.6 m)
Cable length: 18ft (5.48m)
External enclosure: Aluminum, NEMA 3R
External enclosure: Loadcenters, panelboards, wall charger enclosure, single/ dual pedestals
External enclosure: Type 3R
Connectors: AC Plug T2 or T1 (UL version) ; DC CHAdeMO / CCS2 (CCS1 UL version)
Cable length: 18ft (5.5m) standard; 25ft (7.6m) option
Protection: NEMA 3R - Outdoor rated
User interface: Ph, Mob, App, QR, RFID
Cable length: 9.8ft to 16.4ft (3m - 5m) External enclosure: Galvanized steel
Dimensions: 24" x 7.5" x 9" (61cm x 19cm x 23cm)
User interface: OCPP 1.6J, Cloud APIs, mobile app (iOS, Android)
Dimensions: 27" x 73" x 25" (690mm x 1850mm x 644mm)
Protection: Safety, ground fault circuit interrupt: 20mA CCID with auto retry (every 15 seconds); surge protection: 6kV@3,000A
Protection: RCD + CB + SPD included
User interface: 4.3" Color LCD, 480 x 272
User interface: LCD display 7" (buttons for languages selection)
Communications: Wi-Fi
Status indicator: High visibility, multi-color visual status indication
Authentification: QR Code, through OCPP
Status indicator: Yes
Communications: Cellular 4G LTE
Communications: OCPP 1.6 Json, GSM/3G/4G, Ethernet, WLAN (Optional)
Authentification: Apple/Android app, RFID, NFC, automated phone system, credit card reader
Authentification: ISO, IEC 14443 A/B MIFARE RFID reader Operating temperature: -13°F to 122°F (-25°C to 50°C Humidity: 0% to 95% (non-condensing) Certificates and compliance: CE, RCM (Australia Certification), UL
Status indicator: Patented indicators on SAE J1772 connector
Operating temperature: -31°F to 104°F (-35°C to 40°C) Humidity: 90% RH, noncondensing
Certificates and compliance: UL2231-1, 2231-2, UL2594, NEC Article 625 , CTEP
Certificates and compliance: UL, cUL listed product per UL2594, UL2231, UL489, UL991, UL1998 NEC Article 625 compliant For Canada CSA:22.2 No. 280, No. 5-16, No 61010-1 (Part 1) FCC compliant, Part 15 (Some or all of these are planned certifications and are subject to change at Eaton’s sole discretion)
www.semaconnect.com
www.eaton.com/ev-charging
Operating temperature: -22°F to 122°F (-30°C to 50°C) ambient Humidity: Up to 95% non-condensing
Dimensions: 36.5" x 16" x 12" Protection: Fuses, circuit breakers Status indicator: Yes Communications: Ethernet, cellular Operating temperature: -13°F to 122°F (-25°C to 50°C) Humidity: Up to 95% at 122°F (50°C) noncondensing Certificates and compliance: Certified to UL Standards www.juicebarcharger.com
www.fimer.com
PowerCharge Product: PowerCharge Pro-Lightning EV Charging Station
Status indicator: Standard color LED
Application: Commercial
Communications: Wi-Fi or LTE/CDMA/GSM
Maximum output current per connector: 32A or 40A
Authentification: OCPP1.6J
Maximum output power per connector: 7.6kW 9.6kW
Operating temperature: -22°F to 122°F (-30°C to 50°C)
Connectors: SAE J1772 Cable length: 18ft (2.43m) External enclosure: NEMA 4
Beam Global
Dimensions: 14.74" x 13.43" x 60"
Product: EV ARC 2020
Certificates and compliance: UL 354962, UL 50, UL 991, UL 1449, UL 1998, UL 2231, UL 2594, Energy Star #E354962 www.powerchargeev.com
Application: Commercial AC input: (optional) 120V, 10A upgradable to 208V to 240V Maximum output current per connector: 18A Maximum output power per connector: 5.76kW Connectors: 1-6 J-1772 ports Cable length: Up to 25ft (7.62m) Dimensions: 21ft x 10.6ft (array), max height 15.3ft, min clearance 9ft, base-pad footprint 18ft x 7.5ft Protection: Internal circuit protection Status indicator: Low battery indicator and EV charging light Communications: 4G LTE Operating temperature: -20°F to 130°F (-28.9°C to 54.4°C) Humidity: 0% to 100%
EV charging stations for residential and commercial applications BENEFITS
• Rapid Level 2 charging • Non-networked, WiFi, LTE cellular, and RFID options • Modern compact design that is easy to install • NEMA 4-rated for indoor/outdoor applications • UL/cUL listed
evocharge.com
www.beamforall.com
North American Clean Energy
97
EVENTS CALENDAR
Page
MAY 10-11
7th Annual Grid Modernization Forum
Chicago Conference Center – Chicago. IL; www.grid-modernization-forum.com
11-12
RE+ Southeast
Georgia World Congress Center – Atlanta, GA; events.solar/southeast/
16-19
CLEANPOWER 2022 Conference & Exhibition
Henry B. Gonzalez Convention Center – San Antonio, TX; www.awea.org
22-25
Solid Waster & Recycling Conference and Trade Show
The Sagamore – Bolton Landing, NY; www.nyfederation.org
25-26
Solar & Storage Canada
Edmonton Convention Center – Edmonton, AB; re-plus.events/canada/
JUNE 7-8
ACORE Finance Forum
Convene – New York, NY; www.acorefinanceforum.org
20-22
Midwest Solar Expo
Hilton Hotel – Minneapolis, MN; www.midwestsolarexpo.com
24-26
The Energy Fair
TBD – Wisconsin; www.midwestrenew.org
JULY 12-14
Solar Power & Storage Mexico
Poliforum León – Guanajuato, Mexico; www.hfmexico.mx/solarpowermexico/
AUGUST 23-25
The Energy Expo
Miami Airport Convention Center – Miami, FL; www.theenergyexpo.com
SEPTEMBER 19-22
RE+
Anaheim Convention Center – Anaheim, CA; www.solarpowerinternational.com
OCTOBER 11-12
RE+ Florida
TBD – Miami, FL; events.solar/florida/
MAY 2023 22-25
CLEANPOWER 2023 Conference & Exhibition
Ernest N. Morial Convention Center – New Orleans, LA; www.awea.org
MAY 2024 6-9
CLEANPOWER 2024 Conference & Exhibition
Minneapolis Convention Center – Minneapolis, MN; www.awea.org
Send us your clean energy show and event listings. Email information to the editor at editor@nacleanenergy.com
98
ADVERTISERS’ WEBSITE DIRECTORY
2022 MAY• JUNE /// www.nacleanenergy.com
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Company
Website
Abaris ACE Clamp/PMC Industries AIMCO Corporation Allied Tube & Conduit Altura, a division of IRISNDT American Earth Anchors American Ground Screw American Wire Group APA Aptos Solar Technology, LLC AXITEC, LLC Bachmann Electronic Corp Baja Carports Bioenno Power Bishop Lifting Products, Inc Blade Inspectors LLC Blaklader LLC Blue Ridge Power Brent Scarbrough & Co. Canbat Castrol Crown Battery Dearbron Companies Detect Dewesoft e-On Batteries Electrical Consultants, Inc Elevator Industry Work Preservation Fund Ellingson EMA Electromechanics EVE Power EvoCharge Fortress Power Ginlong Technologies Co., Ltd. HEYCO HuksefluxUSA Inc ICC Evaluation Service, LLC IMT Solar Indji Systems Infra-Metals International Tower Lighting ISO-CAL North America ITH Bolting Technology Kong, USA Liebherr USA, Co. Logisticus Group Mangan Mango Power Mankiewicz Coatings Metal Plus LLC Mistras MK Battery National Metal Industries Nine Fasteners Nucor Corporation Onyx Insight Parker Hannifin Pfister Energy Pittsburgh Electrical Insulation Premier Truck Rental Presto Geosystems Primoris Prysmian Group PV Labels Pytes Energy QuickBolt/QuickScrews RE+ Reef Industries Resa Power, LLC Rhombus Energy Solutions Richardson Electronics Rolls Battery Safewaze Shell Siba Fuses SimpliPhi Power Sinexcel SKYLOTEC North America LP Smartricity Socomec Innovative Power Solutions Solar Connections International Solar Mounts Solmetric Soltec Stahlwille Tools Staubli Tech Products, Inc TerraSmart The Energy Expo Trachte Transportation Partners and Logistics LLC U.S. Battery Vaisala VelociWrapper Word Rock Drills ZTZ Services
www.abaris.com www.aceclamp.com www.aimco-global.com atkore.com/atcm www.alturawind.com americanearthanchors.com www.americangroundscrew.com buyawg.com apalternatives.com www.aptossolar.com axitecsolar.com www.bachmann.info bajacarports.com www.bioennopower.com www.lifting.com www.bladeinspectors.com www.blaklader.com www.blueridgepower.com brent.us www.canbat.com castrol.com www.crownbattery.com www.dearborncos.com detect-inc.com dewesoft.com www.e-onbatteries.com www.eciusa.com www.eiwpf.org ellingsoncompanies.com www.emaelectromechanics.com www.evepower.com/en evocharge.com www.fortresspower.com solisinverters.com www.heyco.com www.hukseflux.com solar-rating.org imtsolar.com www.indjiwatch.com www.infra-metals.com www.itl-llc.com www.isocalnorthamerica.com www.ith.com www.kong.it www.liebherr.com logisticusgroup.com www.manganpower.com www.mangopower.com www.mankiewicz.com metalplusllc.com sensoriawind.com mkbattery.com www.nmifence.com www.ninefasteners.com www.nucor.com www.onyxinsight.com parker.com www.pfisterenergy.com www.peipittsburgh.com rentptr.com www.prestogeo.com primoriscorp.com www.prysmiangroup.com pvlabels.com www.dlg-battery.com quickbolt.com www.re-plus.com reefindustries.com www.resapower.com rhombusenergysolutions.com rellpower.com/ultra3000 rollsbattery.com safewaze.com shell.com www.siballc.net simpliphipower.com www.sinexcel.us skylotec.com www.smartricity.ca www.socomec.us solarconnections.com www.solarmounts.com www.solmetric.com www.soltec.com stahlwille-americas.com www.ecs-ecart.com www.techproducts.com www.terrasmart.com www.theenergyexpo.com trachteusa.com tpandl.com www.usbattery.com windcubelidar.com www.velociwrapper.com wordrockdrills.com www.ztzservices.us
Powering the clean energy Powering transitionthe clean SEPTEMBER 19-22, 2022 ANAHEIM, CA
energy transition SEPTEMBER 19-22, 2022 ANAHEIM, CA
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DEWESOFT DATA ACQUISITION AND ANALYSIS power measurements | power quality measurements | converter/overall efficiency direct/diffused solar radiation evaluation | IEC-61000-4-30 Class A compliance
dewesoft.com | +1-855-DEWE-NOW (339-3669) | sales.us@dewesoft.com Dewesoft LLC (Sales & Support) | 10730 Logan Street, Whitehouse, Ohio 43571