The Bradbury Group World Headquarters
Helping you get what you want, need, and expect from an equipment manufacturer is the mission of every employee in The Bradbury Group. To accomplish this, we take a very proactive team approach to engineering and manufacturing quality equipment and supporting your investment with exemplary service. This is the culture we are committed to.
Index The Bradbury Group............................................... 2 Coil Processing & Leveling.................................... 4 Metal Building Panel.............................................. 6 Metal Building Purlin.............................................. 8 Metal Building Trim............................................... 10 Garage Door......................................................... 12 Insulated Panel..................................................... 14 Embossers and Calenders................................... 15 Decking................................................................. 16 Steel Framing........................................................ 18 Grain Bin............................................................... 20 Automotive and Guardrail.................................... 22 Heavy Gauge and Railroad.................................. 24 Automated Production Systems.......................... 26 Controls................................................................ 28 Customer Service................................................. 29
The Bradbury Co., Inc., founded in 1959, is a world-class manufacturer of Rollforming, Coil Processing, Leveling, and Automated Production Systems. Scan with your smart phone or tablet to see more
Alliance Machine and Engraving, LLC was established in 2011 and manufactures Metal Embossing Machines, Heated Roll Calenders, Calendering Rolls, Laminating & Thermal Bonding Cylinders for Converting Paper, Textiles, Film, Non-Wovens, Magnetic Media & Extruded Rigid and Flexible Plastics.
The Brad THE BRADBURY CO., INC. GLOBAL HEADQUARTERS MOUNDRIDGE, KANSAS, USA Beck Automation LLC
American Machine & Rollform Tech has been manufacturing state-of-the-art hydraulic punch and cut equipment since 1989 and a member of our Group since 1996. Our patented ViperÂŽ technology has revolutionized the steel framing industry.
Athader S.L. became a member of our Group in 2012 and has been manufacturing quality coil processing equipment including slitting lines, rotary and flying shears, packaging equipment, and specialty lines for CRS, HRS, stainless and bright finish since 1992.
Beck Automation LLC was founded in 2001 and specializes in designing and manufacturing industry leading control systems for the rollforming industry, for both new and retrofit equipment.
Bradbury Chile
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Bradbury Group Australia, Pty Ltd, joined the Group in 2010 and has been a leading manufacturer of sandwich panel laminating equipment and rainwater goods since 1976.
dbury Group GLOBAL LOCATIONS & AGENTS
INTERNATIONAL UK LTD.
Bradbury International UK Ltd. started in 2000 to facilitate sales, engineering and service in Europe, Russia, U.A.E., Africa, and India for The Bradbury Group.
Bradbury Machinery (Shanghai) Co., Ltd. (BMS) was started in 2002 by The Bradbury Group. With technical support from The Bradbury Co., Inc., and Hayes International, BMS manufactures entry level rollforming and sheet metal processing lines of equipment.
Bradbury began their roll-formed products division in 1959 and incorporated as Custom Rollforming Corporation (CRC) in 1991. CRC has the capacity to produce a wide range of roll formed metal products made to customer specifications with ten rollforming lines and a gauge range up to 3/8� (.375) and steel up to grade 100.
In 1999 Hayes International joined The Bradbury Group. Since its beginning in 1960, Hayes has done business in over 75 countries and manufactures top-quality metal building, rollforming and steel framing lines of equipment.
Athader S.L. San SebastiĂĄn, Spain
Bradbury Group Australia, Pty Ltd.
Global Headquarters Group Company Agent
Marion Die & Fixture (MDF) started in 1977 and joined The Bradbury Group in 1999. MDF designs and manufactures equipment for the tool and die industry. Progressive dies, punch and notch dies, door emboss dies, and cutoff dies are supplied to a wide range of industries.
Metform International Ltd. joined The Bradbury Group in 2005. Metform supplies rollforming equipment for a variety of industries including automotive, heavy gauge, shelving & racking, and custom rollform tooling.
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Leveling
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Coil Processing
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Leveling and Coil Processing Leveling Equipment Bradbury introduced hydraulic leveling in the mid 1980’s. Since then, Bradbury Hydraulic Levelers have become the most versatile and efficient precision leveling machines available. We minimize adjustments by moving only the lower portion of the leveler. With significant hydraulic force, we neutralize stress allowing our customers to deliver a premium quality product day after day. Development of world-class controls and a unique set of options, including our exclusive e•Drive®, have made our levelers the easiest to operate, most productive and energy efficient – while maintaining control of tension and outstanding flatness repeatability. Join the hundreds of other companies around the world that profit from the Bradbury experience.
Leveler Features: • • • • 4
e•Drive® System Auto-Selective™ Hydraulic Levelers Cartridge Levelers Perforation Levelers
• • • •
Pop Top Levelers Architectural Levelers Flat Trak® and Bow Scout™ Monitoring Systems Rollstack Removal
Bradbury Heavy Gauge e•Drive® Cut to Length Line
Athader Slitting Line
Athader Rotary Shear
Coil Processing Whether you are looking for a complete coil processing, slitting or multi-blanking line, The Bradbury Group has your solution. We are a leading manufacturer of Coil Processing Lines, and our equipment is the most reliable and durable the industry has to offer. We have a complete line of entry equipment, world-class leveling machines, hydraulic, mechanical, flying and rotary shears, surface critical lines capable of processing bright finish and stainless steel, as well as stacking and material handling solutions that will change your bottom line.
80,000 lbs. Entry Equipment
Common Line Burn e•Drive® Processed Material
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In-Plant
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Metal Building Panel
Portable
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Double HighÂŽ Panel Rollformer
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Portable Rollforming Machine
Bradbury B.O.S.S.™ Panel Line
B.O.S.S.™ Flying Precut Line
Hayes Challenger Line
Rafted® Tooling
Portable Standing Seam Rollformer
BMS Discovery Line
Panel Lines The Bradbury Group has the complete panel line solution for all production and budget requirements. Configurations include, precut, postcut, Single High, Double High®, and Rafted® rollformers with flying or stop-to-cut shears. The B.O.S.S.™ Series, manufacted by Bradbury, is a state of the art rollformer and closed-loop servo shear with speeds up to 300 FPM (90 mpm) and accuracy of 1/16” (1.5 mm). The B.O.S.S.™ can be close coupled to a new or existing rollformer. The B.O.S.S.™ is the leader in high production panel line rollforming. The Challenger Series, manufactured by Hayes International, is a rollforming production line that is built for lasting performance and ease of operation. These lines are equipped with a Beck Automation SII control system that is capable of office to shop download. Speed packages are available up to 200 FPM (60 mpm) with sheet accuracy of +/- 1/16” (1.5 mm). The Discovery Series, manufactured by Bradbury Machinery Shanghai, is a rollforming line that produces a high quality panel from proven Bradbury Group tooling designs. It is equipped with a Beck Automation Cobalt multi-batch controller with speeds up to 150 FPM (45 mpm) and +/-1/8” (3 mm) length tolerance.
Patriot Flying Pre-Punch Notch & Shear
Standing Seam Lines The Bradbury Group offers concealed fastener and Standing Seam lines that are capable of notching, punching, swaging, and in-line sealant application. Complete on-the-fly or feed-to-stop configurations are available to meet your production requirements. The Bradbury Group Portable Rollformer features integrated technology offering mastic application, Beck Cobalt multi-batch controller, and 100-fpm (30 mpm) production. The robust design produces in-plant-quality parts with the flexibility of rollforming onsite. 7
Purlin
Metal Building Scan with your smart phone or tablet to see more
Purlin
QTR™ Purlin Rollformer
Hydraulic HSP™ C-Frame Punch System
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Bradbury Camber Corrector
Sigma C Rollformer
Bradbury Double End Uncoiler
Bradbury HSP Punch System
Hayes Dynamic Punching
Hayes QC™ Purlin Rollformer
Z or Zed Purlin
Purlin Rollformers QTR™ Purlin Rollformer forms both C and Z sections in a single roll space. You save footprint and setup time with C to Z changes happening in seconds. In addition, the QTR™ turns out U-channel, base angles and integrated eave sections with optional shapes such as sigmas, C+, and downturn lips. Innovative features increase section control and quality, reduce labor, and contribute to operator safety. The VTR™ Purlin Rollformer is the manual version of our highly successful QTR™. The VTR™ incorporates the same proven Bradbury tooling with a manual changeover to offer the industry a reliable and even more economical purlin roll former. The Bradbury VTR™ Rollformer can be incorporated with a punching system to supply all of a building’s secondary structures. Quick Change™ C & Z Purlin Lines are designed to produce C, Z, Channel and eave struts on a single machine. The patented Hayes Quick Change™ System allows operators to make size, profile and gauge changes without removing tooling or spacers. 9
Trim Shop
Trim Shop Scan with your smart phone or tablet to see more
The Bradbury Group offers a full line of robust trim shop equipment designed to manufacture tight tolerance metal building trim parts. The Groups trim equipment offering is comprised of Multi-Profile Trim Rollformers, Hydraulic Long Folders, Slit/CTL Lines, Recoil lines, Hemmers, Coil Tippers, Coil Cars, Stand Alone Sheet Slitters, and Rainwater Goods.
Trim Rollformer with Individual Overform Adjustments
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Bradbury Group Australia Half Round Gutter Machine
Slit Cut-to-Length Panther Cub II
H2 Hemmer
TS12 Coil Car and Uncoiler
Sheet Slitter
Coil Tipper
Tension Stand and Recoiler
Hydraulic Long Folder
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Garage Door
Garage Door
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The Bradbury Group offers total solutions to your sectional garage door manufacturing needs. Individual door skins to fully assembled and packaged door sections can be provided with texture embossing. Cavity embossments in Standard, Ranch and Carriage House styles are available selections, along with conventional tongue and groove or pinch-resistant profiles. Fully automated setup and production downloads from your inhouse scheduling system are just a couple of the many options available to meet your specific requirements. Increase control, precision and productivity on your garage door production line by integrating Bradbury’s custom-designed Stile Hole Mid Punch and a 400 or 600-ton HD Cavity™ Press into your existing operation.
Right/Left Hand Track
Raised Panel Embossment
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Alliance Embosser
Stile Hole Mid Punch
HD Cavity™ Press
Equipment Options: • • • • • • • • • •
Sectional Door Rollforming Lines Slat Rollforming Lines Strut Rollforming Lines Track Rollforming Lines Stile Rollforming Lines Angle Rollforming lines Bottom Bar Rollforming Lines Stile Hole Mid Punch HD Cavity™ Press Rotary Embossing Machines
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Insulated Panel
Insulated Panel Scan with your smart phone or tablet to see more
Embossers
Foam Panel Systems
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The Bradbury Group can supply complete, continuous, foam-filled panel production lines from entry coil handling to exit-end packaging. Whether for the garage door market, commercial buildings or the HVAC industry, Bradbury can meet your specific needs for PU/PIR. We will work closely with your chemical company to provide the best solution for your final product and one that meets your certification requirements. Continuous panel laminating lines that utilize EPS, mineral wool, and other core materials can be provided through Bradbury Group Australia Pty Ltd. Discontinuous panel production for polyurethane-filled panels includes insulated wall and roof building panels, garage doors, entry doors, and refrigeration cooler panels. Single or multi-cavity presses are capable of handling panels from 2” (50 mm) to 10” (250 mm) thick, up to 48” (1220 mm) wide and up to 48 (14.6 m) feet long. Bradbury can meet each customer’s production requirements and budget. Discontinuous presses include heated and cooled platens and are built to withstand the high pressures of the foaming process. Complete systems include tooled molds with press loading/unloading components and chemical supply.
Discontinuous Press
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Continuous PU/PIR Line
Continuous Panel Laminating System
Embossers and Calenders Embossers and Calendering Equipment Alliance Machine and Engraving, LLC manufactures metal embossing machinery and engraved hardened steel embossing roll sets. We offer on-site etching and mechanical services, pattern development and analysis as well as pilot line trial capabilities. Alliance also manufactures a full line of calenders, embossers and thermo bonders for the nonwoven, film, foil, paper, rigid extruded plastic and composite lumber industries.
Alliance Embosser
Stucco Pattern on Embossing Roll
Lab Calender
Geotextile Calender
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Decking
Decking
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RaftedÂŽ Deck Line
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Deep Deck Profile
Deck Curving Unit
Composite Deck Embossing
Deck Stacking System
High Speed Double Wide速 Steel Deck Line
Floor Deck Lancing Pass
Rafted速 Decking Tooling
Decking End Product
Decking Decking manufacturers that demand maximum profile flexibility, superior panel quality and efficient profile changeovers trust The Bradbury Group with their equipment needs. From our Double Wide速 Rollformers and innovative pin and cam Rafted速 Drive Connection, to die acceleration up to 425 FPM (130 mpm), The Bradbury Group Deck Roll Forming lines are built for flexibility and high throughput. The proven and time-tested tooling designs consistently deliver maximum results with limited maintenance. If you require interlocked, nestable, embossed, slot vented decking or hanger tabs, The Bradbury Group has field-proven equipment to meet your requirements. 17
Steel Framing
Steel Framing
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AM300™ Rollformer with Beck Automation Controller
DW Viper®
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Flying Cut Off
Steel Framing Stacker
Flying Cut Off with Interchangeable Profile Blades
Rafted® Accessory Line
Stud with Service Hole Knockout
Telescopic DW Viper® Line
Steel Framing Equipment The AM300™ Rollformer and the Viper® Punch and Cut unit set the industry standard for the manufacture of structural steel framing products up to 10 gauge. The robust AM300 Rollfomer and Viper® Punch and Cut is designed to process material up to 300 feet per minute (90 mpm). The pre-punch and pre-cut design of the Viper®, coupled with the telescoping shaft design of the AM300™, provide the most efficient profile changeovers in the industry. Light Structural lines, Drywall lines featuring the DW Viper® running at 500 FPM (150 mpm) and Accessory lines complete our line up of steel framing equipment options. Integrated CAD solutions are offered through Hayes International and our strategic partner. 19
Grain Bin
Grain Bin
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The Bradbury Co., Inc. provides a complete turnkey integrated solution to grain bin production from a single source. Bradbury engineers and manufactures a premier line of reliable and accurate rollforming machines and related equipment that form all major grain bin components. Destacking, stacking, and curving equipment make Bradbury grain bin lines highly adaptable and productive. State-of-the-art controls, optional download and remote system access complete these innovative packages.
Side Wall Line
Access Hole Punch
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Grain Bin Roof Stacker
Roof Line Punching Unit
Stiffener Line
Curved Bin Section
Assembled Grain Bin Floor
Grain Bin Floor Line
Equipment Options: • • • • • •
Sidewall Rollforming Lines Roofing Rollforming Lines Floor Rollforming Lines Stiffener Rollforming Lines Roof Support Purlin Rollforming Lines Ladder Rail & Rung Rollforming Lines
Grain Bin Sidewall Line
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Automotive
Automotive and Guardrail Scan with your smart phone or tablet to see more
Guardrail
Automotive Industry The Bradbury Group’s high production systems offer punch accuracy and precision in various automotive parts such as frame sections, drip rails, floors and bumpers. Our lines are capable of handling high yield material. Mechanical and hydraulic pre- and post-punch/cut designs allow us to provide a solution to your manufacturing requirements.
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Metform Automotive Line
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Automotive Bumper
Automotive Bumper
Welded Automotive Profile
Rollformed Automotive Parts
Guardrail Rollforming Line The Bradbury Group offers high performance machines that produce the guardrail industry’s proven designs reliably and economically. From W-Beam (two-wave) to Thrie Beam (three-wave), our machines provide the guardrail manufacturer with a low maintenance, high production system capable of providing industry standard approved punch patterns in an economical and efficient system.
Guardrail Tooling
Guardrail Stacker
Combination Two and Three Wave Guardrail Rollformer with Torque Vectoring
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Heavy Gauge
Heavy Gauge and Railroad Scan with your smart phone or tablet to see more
Railroad
Heavy Gauge Industry Bradbury Group’s heavy-gauge equipment is engineered to run the maximum material thickness on a daily basis for the life of the line. Our experience ranges up to 0.750� (19mm) material thickness in a variety of profiles for rail car, sheet piling, road and bridge construction, ship and barge building, and construction materials.
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Heavy Gauge Rollformer
Heavy Gauge Parts
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Heavy Gauge Plate Stacker
Railcar Roof Section
Railcar Structural Section
Flying Robotic Plasma Cut-off
12mm Railcar Structural Section
Railroad Industry The Bradbury Group has proven experience in the heavy gauge manufacturing required in the railroad industry. Whether you produce railcar components such as roofs and sidewalls or the framework of the car itself, we welcome the opportunity to develop a high-performance manufacturing solution that sets you apart from your competition. 25
APS
Automated Production Systems
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HVAC
Lighting The Bradbury Group’s rollformers and related production equipment can be designed to produce florescent channels, troffers, reflectors, louvers, blades, and covers from gloss-painted steel and highly polished aluminum. We build machines that process material with critical cosmetic surfaces. In-line precision punching and notching make your designs assembly-ready. See us for manufacturing equipment to produce everything from under-counter lighting to commercial and industrial florescent light fixture components.
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Lighting
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Specialty
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Double Wide® Rafted® Lighting Rollformer
HVAC The Bradbury Group’s Automated Production Systems (APS) can combine rollforming, cut-to-length and slitting with various other processes, such as punching, feeding and bending, welding and robotics to incorporate a complete production process into one production line. Solutions of this nature provide high production on a family of related products with minimal tooling change. A variety of options are available – from coil-fed to blank-fed lines and sub-assembly of components for your heating, ventilating and air conditioning systems.
Specialty The Bradbury Group specializes in design and building customized manufacturing equipment for your unique product, production requirements, and structure configurations. Some examples of Bradbury Group’s specialty lines include fence rail, razor wire, shelving and racking, hot water heater components, and vending machine cabinets.
Water Heater Component
HVAC Channel Line
APS System with Inline and Robotic Welding
Light Troffer
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Controls
Controls Scan with your smart phone or tablet to see more
Customer Service
The Bradbury TSC™ platform is designed to control the most complex lines such as garage door systems, leveling lines, cut to length lines and automated production systems.
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The Bradbury TSC™ Productivity Suite provides the information you need to evaluate manufacturing processes and make more informed business decisions. Integrating your company’s business information system to your Bradbury manufacturing system truly connects the plant floor to the office. The Import Module, and patented Press Optimization tool are options that can help increase the efficiencies of the line. The Beck Automation SII controller is a versatile control with a large color touch-screen display that is easy to navigate. From panel lines with stop-to-cut or flying shears to more complex lines with dual axis dynamic punching and gagged dies, the SII is a great solution for your new line or as a retrofit for your existing controller. The Beck Automation Cobalt® control is the cost effective solution for simple shear only lines. The Cobalt® comes in both panel mount and weather resistant portable models. Its bright 6.5” color LED display makes it the perfect choice for both plant floor and in the field applications. The Intellifold Controller from Beck Automation is specifically designed to control folding machines. It features graphic part editing, step by step part generation and a full color touchscreen display. Installation and retrofit kits for many brands of long hydraulic and electric folders are available. Connex, from Beck Automation, is a web based enterprise production management and download system developed for multiple users, devices and locations. SmartComm™ is a single user/single PC production management and download system ideal for companies with a central point for production scheduling and reporting. These systems can be configured to accept data from numerous ERP and design software linking the office to plant floor. QB-Elite, when paired with Connex or SmartComm™, allows users to enter sales orders that can be saved to QuickBooks® (a registered trademark of Intuit Inc.) and also sent to controllers on the plant floor without the need for double entry.
Customer Service
The Bradbury Co., Inc. +1.620.345.6394 +1.620.345.8910 After Hours Alliance Machine and Engraving, LLC +1.804.798.1199 American Machine & Rollform Tech +1.620.345.6394 +1.620.345.8910 After Hours
The Bradbury Group is committed to providing you with world-class customer service through our Technical Service Departments. Our knowledgeable staff has many years of service in the metal processing industry and is ready to assist you with your spare parts needs, service contracts, and technical questions. The Bradbury Group utilizes the latest technology in remote diagnostics to ensure our customers are supported in a timely fashion minimizing down-time.
Athader S.L. +34.943.219.199 Beck Automation LLC. +1.314.576.9736 Bradbury Group Australia +61.7.3299.3111 Bradbury International UK Ltd. +44.1384.893777 Bradbury Machinery (Shanghai) Co. Ltd. +86.21.69169510 Bradbury Russia +7.916.184.25.76 Custom Rollforming Corp. +1.620.345.2821
Research Training and Support (RTS) Lab with remote diagnostics capability
Customer Service orders have priority on any of our 60 CNC Machines, Group wide.
Hayes International +64.7.348.1169 Marion Die & Fixture +1.620.382.3775 Metform International Ltd. +1.905.670.2057
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