HYUNDAI WIA HS-SERIES by Grintech

HS Series

HYUNDAI WIA High Speed Horizontal Machining Center

HS4000 | 4000M Pallet Size

[

mm(in)

2-400×400 (2-15.7″×15.7″)

Max. Load Capacity kg(lb) Spindle Taper Spindle RPM

] : Option

2-500 (2-1,102)

NT #40 [HSK-A63]

r/min

15,000

Spindle Output

kW(HP)

25/22 (33.5/29.5)

Travel(X/Y/Z)

mm(in)

620/560/650 (24.4″/22″/25.6″)

HS5000M-1P | 5000M/50-1P Pallet Size

mm(in)

Spindle RPM

] : Option

500×500 (19.7″×19.7″)

Max. Load Capacity kg(lb) Spindle Taper

[

800 (1,764) [0.001˚ : 220 (485)] NT #40 [HSK-A63] | NT #50 [HSK-A100]

r/min

15,000 | 12,000 [6,000]

Spindle Output

kW(HP)

37/22 (49.6/29.5) | 45/25 (60.3/33.5)

Travel(X/Y/Z)

mm(in)

850/700/750 (33.5″/27.6″/29.5″)

HS5000M/50 | 5000/50 Pallet Size

mm(in)

Max. Load Capacity kg(lb) Spindle Taper Spindle RPM

r/min

[

] : Option

2-500×500 (2-19.7″×19.7″) 2-800 (2-1,764) NT #50 [12K : HSK-A100] | NT #50 [HSK-A100] 12,000 [6,000] | 12,000

Spindle Output

kW(HP)

30/25 (40.2/33.5) | 45/25 (60.3/33.5)

Travel(X/Y/Z)

mm(in)

850/700/750 (33.5″/27.6″/29.5″)

HS5000 | 5000M Pallet Size

[

mm(in)

Max. Load Capacity kg(lb) Spindle Taper Spindle RPM

] : Option

2-500×500 (2-19.7″×19.7″) 2-500 (2-1,102) | 2-800 (2-1,764) NT #40 [HSK-A63]

r/min

15,000

Spindle Output

kW(HP)

25/22 (33.5/29.5) | 37/22 (49.6/29.5)

Travel(X/Y/Z)

mm(in)

850/700/750 (33.5″/27.6″/29.5″)

mm(in)

2-400×400 (2-15.7″×15.7″)

HS4000i Pallet Size

[

Max. Load Capacity kg(lb) Spindle Taper Spindle RPM

] : Option

2-500 (2-1,102) NT #40 [HSK-A63]

r/min

12,000

Spindle Output

kW(HP)

25/22 (33.5/29.5)

Travel(X/Y/Z)

mm(in)

620/560/650 (24.4″/22″/25.6″)

HS5000i Pallet Size

[ mm(in)

Max. Load Capacity kg(lb) Spindle Taper Spindle RPM

r/min

] : Option ● : HYUNDAI-iTROL

2-500×500 (2-19.7″×19.7″) 2-500 (2-1,102) NT #40 [HSK-A63] 12,000 [10,000] [12,000]

Spindle Output

kW(HP)

25/22 (33.5/29.5) [38/25 (51/33.5)] [26 (34.9)]

Travel(X/Y/Z)

mm(in)

850/700/750 (33.5″/27.6″/29.5″)

Technical Leader Horizontal Machining Center HS Series, designed by Hyundai WIA with years of expertise and the latest technology, provides high speed, high performance and maximum productivity.

HS400

0M | 4

000 | 4

000i

Highly Efficient Next Generation Machining Center for High Productivity

HS Series ● Reversed 'T' bed structure ● Best-in-class rapid traverse rate of 60m/min ● Heavy duty Built-in Spindle ● High speed rotary APC ● Step type bed structure (HS4000M | 5000M/50)

● Servo motor driven ATC & APC (HS4000M | 5000M/50)

HS500

0M/50

| 5000

M/50-

1P | 50

00M-1

P | 500

0/50 |

5000i

High Speed Machining Center To decrease non-cutting time, large linear roller guideways are applied which show excellent acc/ deceleration performance and high rigidity. Ball screws in each axis are directly connected with reliable digital servo motor and this improves feed accuracy.

Rapid Traverse Rate (X/Y/Z axis)

60/60/60 m/min (2,362/2,362/2,362 ipm) - HS4000M | 5000M Series | HS4000 | HS5000 50/50/50 m/min (1,968/1,968/1,968 ipm) - HS4000i | HS5000i | HS5000/50)

Experience the new Technology

04 + 05

Horizontal Machining Center

HS Series

HYUNDAI WIA MACHINE TOOL

01 HS Series

HS4000M/5000M Series Basic Feature

Step Type Bed Structure It is designed to minimize the load occurring at the front. Also, travel stability is increased by column weight optimization.

Built-in Spindle

The new built-in spindle reduces heat generation and brings faster acc/deceleration during high speed operations .

◉ X-Axis Column Deformation (HS4000M) : 6.1 ㎛ 1.0 0.8

6.1 ㎛

0.5

Column Lower Column Upper

0.3 0

0.002

0.003

0.004

0.005

0.006

High-Speed Roller Guideway Large linear roller guideways are applied to reduce non-cutting time and bring high rigidity.

Rotary Type APC Pallet change time is minimized by applying automatic pallet change device. (HS4000M | HS5000M/50)

HYUNDAI WIA MACHINE TOOL

Basic Structure

Horizontal Machining Center

HS Series

04 01

Experience the new Technology

06 + 07

Optimal Structural Analysis It is designed to have optimal structure through Hyundai WIA's unique structural analysis. Also, column has become more rigid even though it is lighter in weight compared to the previous model. X-axis Static Stiffness Other Machine

36.9 u/um

46.2 u/um

25% UP

Y-axis Static Stiffness Other Machine

77.1 u/um

90.4 u/um

17% UP

Z-axis Static Stiffness Other Machine

131.2 u/um

147.2 u/um

12% UP

02 HS Series

HS4000M/5000M Series Built-in Spindle

Built-in Spindle The built-in main spindle minimizes vibration and heat during high speed rotation and achieves fast acceleration/deceleration. By applying taper roller bearing (6,000rpm) for heavy duty cutting, it is suitable for machining difficult-to-cut materials such as cast iron. Also, thermal displacement can be minimized by applying oil cooling system.

<< Taper Roller Bearing (6,000r/min)

HYUNDAI WIA MACHINE TOOL

Spindle

HS4000M 15,000rpm

22 [29.5]

167 [123.2]

118N∙m[87lbf∙ft] (S2 15min)

18.5 [24.8]

118 [87]

95N∙m[70.1lbf∙ft] (cont.)

15 [20]

95 [70.1]

37 [49.6] 30 [40.2] 26 [35] 22 [29.5]

Torque(N∙m[lbf∙ft])

250N∙m[184.4lbf∙ft] (S3 10%) 37kW[49.6HP] (S3 10%) 191N∙m[140.9lbf∙ft] (S3 25%)

250[184.4] 226[166.] 191[140.9]

30kW[40.2HP] (S3 25%) 128[94.4] 108[79.7]

108N∙m[79.7lbf∙ft] (Cont.) 22kW[29.5HP] (Cont.)

48[35.4] 42[31]

1,060 1,500

1,380 3,500

5,000

12,500

15,000

Spindle Speed (r/min)

HS5000M/50 | 5000M/50-1P 12,000rpm Power (kW[HP])

30 [40.2] 25 [33.5]

45 [60.3] 623 [459.5] 512 [377.6]

25kW[33.5HP] (Cont.)

460

2,000

30 [40.2] 25 [33.5]

305N∙m[225lbf∙ft] (Cont.)

305 [225]

4,000

Spindle Speed (r/min)

10,000

5,000

8,000

10,000

Spindle Speed (r/min)

12,000

15,000

08 + 09

HS5000M/50 | 5000M/50-1P 6,000rpm

45kW[60.3HP] (ED25)

512N∙m[377.6lbf∙ft] (30min) 30kW[40.2HP] (30min)

12,500 3,500

Power (kW[HP])

Torque(N∙m[lbf∙ft])

623N∙m[459.5lbf∙ft] (ED25)

12,000

Torque(N∙m[lbf∙ft]) 45kW[60.3HP] (ED25)

623N∙m[459.5lbf∙ft] (ED25)

623 [459.5]

512N∙m[377.6lbf∙ft] (30min) 30kW[40.2HP] (30min)

512 [377.6]

25kW[33.5HP] (Cont.) 305N∙m[225lbf∙ft] (Cont.)

460

2,000

305 [225]

4,000

Spindle Speed (r/min)

6,000

2.0 t1+t2+t3

1.5 Time (S)

45 [60.3]

840

t1+t2

1.0

0.480s

0.844s 0.5

t1 0.317s

5,000 10,000 Spindle Speed (r/min)

15,000

Horizontal Machining Center

High winding

167N∙m[123.2lbf∙ft]25kW[33.5HP] (S2 15min) (S3 15%) 22kW[29.5HP] (cont.)

25 [33.5]

Power (kW[HP])

HS Series

Low winding

HS5000M-1P 15,000rpm

Torque(N∙m[lbf∙ft])

Spindle Acc/Deceleration Time (HS4000M) Fulfilled 15,000RPM variable speed of 1.631 sec.

Experience the new Technology

Power (kW[HP])

High Precision & High Speed Horizontal Machining Center

Nut Cooling Ball Screw Nut cooling ball screws on all axes(HS4000M/HS5000M/50) decrease thermal displacement which enhances precision machining ability.

Ø40 (Ø1.5″)

Ø45 (Ø1.7″)

Other Machine

HS4000M | 5000M/50

Large Ball Screw The increased diameters of all ball screws allow for high accuracy even during heavy duty machining.

◉ Feed Shaft Thermal Displacement X-axis Thermal Displacement (30 cycles) Other Machine

43% reduction Y-axis Thermal Displacement (30 cycles) Other Machine

25% reduction Z-axis Thermal Displacement (30 cycles) Other Machine

25% reduction ◉ Rapid Traverse Rate (X/Y/Z axis) :

HS4000M | 5000M Series : 60/60/60 m/min (2,362/2,362/2,362 ipm)

◉ Travel (X/Y/Z axis) HS4000M : 620/560/650 mm (24.4″/22″/25.6″)

HS5000M Series : 850/700/750 mm (33.5″/27.6″/29.5″)

1 Pallet Type Features

Step type bed structure for column moving part minimizes the load occurring at the front. Also, 1-pallet structure improves machining speed and durability when compared with 2-pallet type, and is suitable for FA of automobile parts.

Optimized Automobiles Parts & Automation System ◉ Rapid Traverse Rate (X/Y/Z axis) : 60/60/60 m/min (2,362/2,362/2,362 ipm) ◉ Travel (X/Y/Z axis) : 850/700/750 mm (33.5″/27.6″/29.5″) ◉ Spindle Taper HS5000M-1P : BBT40 [HSK-A63]

HS5000M/50-1P : BBT50

[HSK-A100]

Automobile Part FA Line - Sample Workpieces

Caliper housing (FCD550)

BED PLATE (FCD550)

T/M housing (AL)

Valve Body (AL)

HS Series

10 + 11

Experience the new Technology

HS5000M-1P | 5000M/50-1P

Horizontal Machining Center

HYUNDAI WIA MACHINE TOOL

Basic Structure

03 HS Series

HS4000M/5000M Series ATC & APC

APC & Pallet (2 Pallet Type) The servo motor driven APC is designed with Hyundai WIA’s advanced technology where APC driving time is reduced significantly. Its best-in-class pallet changing time helps reduce non-cutting time and improve productivity.

◉ B Axis Index Angle Other Machine

Std. : 1°

[ Opt. : 0.001° ]

◉ Pallet Index Time

Pallet Change Time

HS4000M : 7 sec

Pallet Change Time

HS5000M/50 : 10 sec

Air Clearing System

During the pallet change cycle, strong air blasts from the taper cones on the machine table help remove chips and provide clean surfaces for locating the pallet. This ensures high accuracy of pallet positioning and guarantees optimum rigidity.

Various Pallet Type Standard tap type and optional T-Slot type pallet are available for various fixtures.

Tap Type Pallet

T-Slot Type Pallet

Ø620mm (Ø24.4″)

Ø780mm (Ø30.7″)

HYUNDAI WIA MACHINE TOOL

840mm (33″)

980mm (38.5″)

ATC & APC

Work Area

ATC & Magazine

The tool magazine of HS4000M/HS5000M holds 40 tools as standard and up to 120 tools as an option depending on model. Fixed address tool selection method and a separate magazine control panel enhance user convenience. Also, the servo driven ATC dramatically decreases tool change time and its structure is less complicated compared to the inverter type for easier repair & maintenance. Other Machine

◉ ATC Tool Change Time (Chip to Chip Time)

Chip to Chip Time

HS4000M : 2.6 sec

HS5000M-1P : 3.1 sec

HS5000M/50 | HS5000M/50-1P : 3.8 sec

Chip to Chip Time

Magazine Controller 40 Tool

HS4000M | HS5000M-1P : 40

80 Tool

60 Tool

120 Tool

[60/80/120] EA HS5000M/50 | HS5000M/50-1P : 40 [60] EA

HS Series

HS5000M Series

12 + 13

Experience the new Technology

840mm (33″)

HS4000M

Horizontal Machining Center

Ø780mm (Ø30.7″)

980mm (38.5″)

Ø620mm (Ø24.4″)

04 HS Series

HS4000/5000 Series Basic Feature

Reversed 'T' Type Bed The bed is designed with reversed 'T' structure where sufficient height and thickness bring high rigidity.

Built-in Spindle

The new built-in spindle reduces heat generation and brings faster acc/deceleration during high speed operations.

HS Series Through Hyundai WIAâ&#x20AC;&#x2122;s unique structural analysis, it is designed with optimal structure. In particular, the optimized design of the spindle and axes system maximizes productivity.

High-Speed Roller Guideway HS4000/5000 applies large sized linear roller guideways to reduce non-cutting time and bring high rigidity.

Rotary Type APC Pallet change time is minimized by applying automatic pallet change device.

HS Series

Horizontal Machining Center

HYUNDAI WIA MACHINE TOOL

Basic Features

High-Precision & High-Speed Horizontal Machining Center ◉ Rapid Traverse Rate (X/Y/Z axis)

60/60/60 m/min (2,362/2,362/2,362 ipm)

HS4000 | 5000 :

HS4000i | 5000i | 5000/50 : 50/50/50 m/min (1,968/1,968/1,968 ipm)

◉ Travel (X/Y/Z axis)

HS4000 | 4000i : 620/560/650 mm (24.4″/22″/25.6″)

HS5000 | 5000i | 5000/50 : 850/700/750 mm (33.5″/27.6″/29.5″)

Experience the new Technology

14 + 15

05 HS Series

HS4000/5000 Series Built-in Spindle

Built-in Spindle By using ultra precision class angular ball bearings, fast acc/deceleration of the main spindle is achieved. The spindle head is designed to minimize heat displacement therefore reducing heat generation and making it possible to maintain high accuracy. Spindle temperature can be controlled by the use of the spindle oil cooling system.

Tool Holders

BCV

BBT, BCV and HSK tool holders are applicable.

â&#x2014;&#x2030; Max. Tool Weight

HS5000/50 : 25 kg (55.1 lb)

HS4000 | 4000i | 5000 | 5000i : 8 kg (17.6 lb)

BBT

â&#x2014;&#x2030; Spindle Taper HS5000/50 : BBT50 [HSK-A100] HS4000 | 4000i | 5000 | 5000i : BBT40 [HSK-A63]

HSK

Spindle Through Coolant High pressrue coolant of (70 bar[1,015 psi], 30 bar[435 psi], 20 bar[290 psi]) are provided as options.

FANUC

HYUNDAI-iTROL The 1PH8 Series is a high quality performance motor providing concentricity of 10㎛ and fast response time.

Torque(N∙m[lbf∙ft]) Torque(N∙m[lbf∙ft])

Low windingLow windingHigh winding High winding

22 [29.5]

118N∙m[87lbf∙ft] 118N∙m[87lbf∙ft] (S2 15min) (S2 15min)

18.5 [24.8]

95N∙m[70.1lbf∙ft] 95N∙m[70.1lbf∙ft] (cont.) (cont.)

15 [20]

1,060 1,500 0

1,060 3,500 1,500

5,000 3,500

118 [87]

95 [70.1]

48[35.4] 42[31]

12,000

5,000

HS Series

22 [29.5]

167 [123.2]

Horizontal Machining Center

25kW[33.5HP] 25kW[33.5HP] (S2 15min) (S2 15min) 167N∙m[123.2lbf∙ft] 167N∙m[123.2lbf∙ft] 167 25 (S3 15%) (S3 15%) [123.2] [33.5] 22kW[29.5HP] 22kW[29.5HP] (cont.) (cont.)

25 [33.5]

12,000

Spindle Spindle SpeedSpeed (r/min)(r/min)

Built-in Built-in 10,000rpm 10,000rpm HS5000i HS5000i

Built-in Built-in 15,000rpm 15,000rpm HS4000/5000 HS4000/5000 Power (kW[HP]) Power (kW[HP])

16 + 17

Torque(N∙m[lbf∙ft]) Torque(N∙m[lbf∙ft])

Power (kW[HP]) Power (kW[HP])

Torque(N∙m[lbf∙ft]) Torque(N∙m[lbf∙ft])

Low windingLow windingHigh winding High winding

25kW[33.5HP] 25kW[33.5HP] (S2 15min) (S2 15min) 167N∙m[123.2lbf∙ft] 167N∙m[123.2lbf∙ft] 167 25 (S3 15%) (S3 15%) [123.2] [33.5] 22kW[29.5HP] 22kW[29.5HP] (cont.) (cont.)

25 [33.5] 22 [29.5]

22 [29.5]

38 [51]

118N∙m[87lbf∙ft] 118N∙m[87lbf∙ft] (S2 15min) (S2 15min) 18.5

18.5 [24.8]

[24.8]

95N∙m[70.1lbf∙ft] 95N∙m[70.1lbf∙ft] (cont.) (cont.)

15 [20]

1,060 0

1,5000

(S6 40%) (S6 40%) 266.8N∙m[196.8lbf∙ft] 266.8N∙m[196.8lbf∙ft]

167 [123.2]

95 [70.1]

48[35.4] 42[31]

25 [33.5]

1,500 3,500

5,000 3,500

5,000

12,500

12,500 15,000

15,000

25 [33.5]

350N∙m[258.1lbf∙ft] 350N∙m[258.1lbf∙ft] (S2 10min) (S2 10min)

20.7 [26.8]

10,000

1,400

Power (kW[HP]) Power (kW[HP])

420 [310]

350 [258.1]

30kW[40.2HP] 30kW[40.2HP] (S2 30min) (S2 30min)

30 [40.2] 238N∙m[175.5lbf∙ft] 238N∙m[175.5lbf∙ft] (cont.) 25[33.5]

1,400

10,000

Built-in Built-in 12,000rpm 12,000rpm HS5000i HS5000i

Torque(N∙m[lbf∙ft]) Torque(N∙m[lbf∙ft])

420N∙m[310lbf∙ft] 420N∙m[310lbf∙ft] (S3 25%) (S3 25%)

20.7 [26.8]

120.5 [88.9]

Spindle Spindle SpeedSpeed (r/min)(r/min)

Built-in Built-in 12,000rpm 12,000rpm HS5000/50 HS5000/50

24.7 [33]

120.5 [88.9]

(Cont.) (Cont.) 25kW[33.5HP] 25kW[33.5HP]

1,060

Power (kW[HP]) Power (kW[HP])

24.7 [33]

266.8 [196.8]

(S6 40%) (S6 40%) 38kW[51HP] 38kW[51HP]

[51] (Cont.) (Cont.) 120.5N∙m[88.9lbf∙ft] 120.5N∙m[88.9lbf∙ft]

Spindle Spindle SpeedSpeed (r/min)(r/min)

30 [40.2] 25[33.5]

266.8 [196.8]

25kW[33.5HP] 25kW[33.5HP] (cont.) (cont.) (cont.)

238 [175.5]

Torque(N∙m[lbf∙ft]) Torque(N∙m[lbf∙ft])

(S6 25%) (S6 25%) 113N∙m[83.3lbf∙ft] 113N∙m[83.3lbf∙ft]

26 [34.9]

113 [83.3]

(Cont.) (Cont.) 25%) 26kW[34.9HP] (S6 25%) (S6 26kW[34.9HP] 26kW[34.9HP] 26kW[34.9HP]

(Cont.) (Cont.) 75N∙m[55.3lbf∙ft] 75N∙m[55.3lbf∙ft]

238 [175.5]

113 [83.3]

75 [55.3]

118.6 [87.5]118.6 [87.5] 84.3 [62.2] 84.3 [62.2] 23.5 [17.3] 23.5 [17.3] 19.6 [14.5] 19.6 [14.5]

5000

500 1,700

2,500 1,700

2,500

10,000

Spindle Spindle SpeedSpeed (r/min)(r/min)

10,000 12,000

12,000

3,300

Spindle Spindle SpeedSpeed (r/min)(r/min)

12,000

Experience the new Technology

Built-in Built-in 12,000rpm 12,000rpm HS4000i/5000i HS4000i/5000i Power (kW[HP]) Power (kW[HP])

HYUNDAI WIA MACHINE TOOL

Spindle

06 HS Series

HS4000/5000 Series ATC & APC

APC & Pallet HS4000/5000 provides a rotary shuttle APC(automatic pallet changer) as standard. The pallet at the loading station can be rotated in 90° and be fixed so it becomes easier to load/unload workpiece and to deal with chips. Locating cones at the positining base are used for pallet clamping. Inside the cones there are clamping devices for powerful claimping of pallets which is suitable for heavy duty cutting. 1° index table applies high precision curvic coupling for accurate indexing.

◉ B Axis Index Angle

Std. : 1°

[Opt. : 0.001°]

◉ Pallet Index Time HS4000 | 4000i : 10 sec 5000 | 5000i | HS5000/50 : 12 sec ◉ Pallet 90° Index Time HS4000 | 5000 : 1.5 sec

HS5000/50 : 2.0 sec

Air Clearing System During the pallet change cycle, strong air blasts from the taper cones on the machine table help remove chips and provide clean surfaces for locating the pallet. This ensures high accuracy of pallet positioning and guarantees optimum rigidity.

Various Pallet Types Standard tap type and optional T-Slot type pallets are available for various fixtures.

Tap Type Pallet

T-Slot Type Pallet

ATC & APC

HYUNDAI WIA MACHINE TOOL

Work Area

Ø780mmØ780mm Ø780mm (Ø30.7″) (Ø30.7″)(Ø30.7″)

ATC & Magazine

Magazine Controller >>

980mm (38.5″)

840mm (33″)

The tool magazine holds 40 tools as standard and up to 120 tools as an option depending on model. Servo control, fixed address tool selection method and a separate magazine control panel enhance user convenience. The twin arm ATC provides fast and reliable tool change to reduce non-cutting time. Also, servo driven ATC is provided as an option for faster tool change.

◉ ATC Tool Change Time (Chip to Chip Time)

HS4000i : 3.4 sec | HS5000i : 3.8 sec | HS4000 : 3.3 sec | HS5000 : 3.5 sec | HS5000/50 : 4.8 sec

40 Tool

80 Tool

60 Tool

120 Tool

Horizontal Machining Center

[0.001˚ : 450 kg (992 lb)]

HS5000/50

HS5000 | 5000i

Ø620mmØ620mm Ø620mm (Ø24.4″) (Ø24.4″)(Ø24.4″)

800 kg (1,764 lb)

HS Series

980mm (38.5″)

500 kg (1,102 lb)

Ø780mmØ780mm Ø780mm (Ø30.7″) (Ø30.7″)(Ø30.7″)

18 + 19

Experience the new Technology

HS4000 | 4000i

980mm (38.5″)

Ø780mmØ780mm Ø780mm (Ø30.7″) (Ø30.7″)(Ø30.7″)

980mm (38.5″)

500 kg (1,102 lb)

980mm (38.5″)

840mm (33″)

Ø620mmØ620mm Ø620mm (Ø24.4″) (Ø24.4″)(Ø24.4″)

iRiS

HYUNDAI WIA Smart Factory Solution

integrated Revolution of industrial Solution

HS Series

iRiS is HYUNDAI WIA’s Smart Factory Solution. iRiS, HYUNDAI WIA’s revolutionary smart factory solution, consists of Smart Monitoring System for integrated management of HYUNDAI WIA machines around the world, and the Smart Machining System with ease, quality control, productivity and safety of the operator in mind.

Smart Monitoring HW-MMS Remote

(Remote service based) A WI AI er ND Cent U HY Call

Hyundai Wia Call Center’s remote diagnosis service provides a HMI/video diagnostic function.

HW-MMS Cloud

(Cloud server based) IA IW DA ver N U er HY ud S Clo

R WO

R ME

A cloud server-based equipment monitoring system for collecting and analyzing facility operation data.

me sto Cu ver r Se

HW-MMS Edge

(Customer Server Based)

A customer server-based equipment monitoring system for collecting and analyzing facility operation data.

ng ori nit ent 1 o g M A

ing

or nit Mo nt 2 e Ag

HW-MMS Collector

(Machine data collector) A dedicated program for collecting CNC data for MES/ERP.

sto

r me

tor

c Fa

tor

sto

c Fa er

A brand new manufacturing machine by Hyundai Wia, HW-MMS is a unique software capable of monitoring the operation status of manufacturing machines in factories, a smart solution to improve manufacturing conditions of customers.

HW-TDC

HYUNDAI WIA Machine Guidance

HYUNDAI WIA Thermal Displacement Compensation

Software that offers operation, maintenance, management monitoring and various user friendly features.

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-TM

HW-AFC

HYUNDAI WIA Tool Monitoring

HYUNDAI WIA Adaptive Feed Control

A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

HW-MCS

HW-ESS

HYUNDAI WIA Machining Condition Selection

HYUNDAI WIA Energy Saving System

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

HW-WARMUP

RENISHAW GUI

HYUNDAI WIA WARMing Up

WorK / Tool Offset Measurement

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

User-friendly GUI software for material coordinate system, tool length /diameter/breakage measurement (included in RENISHAW H/W set)

HW-DPRO

HW-eDNC

HYUNDAI WIA Dialogue PROgram

HYUNDAI WIA ethernet Direct Numerical Control

Software to create machining program easily and quickly through interactive operation

This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication.

HS Series

HW-MCG

20 + 21

Experience the new Technology

Smart Machining

Horizontal Machining Center

HYUNDAI WIA MACHINE TOOL

iRiS

HYUNDAI-iTROL The Powerful CNC Platform for Machine Tools

HS Series

COMMUNICATION FUNCTION RJ 45 Ethernet USB 2.0 Compact Flash Card

Easy input/output of programs is possible with the use of USB memory card, CF memory card and LAN.

HYUNDAI Intelligent Control Convenient and Easy-to-Use Machine Tool... Hyundai WIA take operator convenience to a higher level with the new controller, HYUNDAI-iTROL. Experience the new operating environment with HYUNDAI-iTROL.

Energy Saving System You can use energy saving function (ECO) and machining optimization function (SMART) with the MCP button.

Combination of HYUNDAI-iTROL with Siemens servo drive and motor offers the optimum machine tool solution! Dynamic servo control, highly efficient Siemens servo drive and Siemens servo motor with durability and quick response have been applied.

HYUNDAI WIA MACHINE TOOL

HYUNDAI-iTROL

Tool Monitoring, AFC

•Simplified UI by removing unnecessary screens • Compatible with the standard Renishaw/Marposs as well as third-party TLM (the measuring program needs to be converted into TLM.SPF) •Continuous measuring function to measure 10 tools at a time • Tool data comparison (before and after measuring) and enhanced animation function

Coordinate System Setting • Quicker setting of coordinate system enabled by an improved UI (using the top-left coordinate system value)

• Dialogue-type programming, simple and convenient • Effective specifications for small quantitybatch production • Step-by-step operation possible without knowledge of the DIN/ISO code

3D Simulation

• Parameter change process has been changed to "enter all and apply later" type to prevent the worker’s erroneous entry • Pre-defined coordinate value displayed in the bottom bed image for easier identification •A ‘Spindle rotation’ button added for easier spindle rotation

Engraving Setting •Ability to engrave model name/serial number in mass production •Available in the program edit window • Text, quantity of work, working date, working time can be engraved and ordered •Easily and quickly apply the engraved functions of Siemens CYCLE

Monitoring of Operating Ratio • Intuitive display uses distinctive colors to indicate the 4 stages of alarm, cycle, setup, and inactivity.

• 3D confirmation of the completed processing configuration of the NC program is possible. •Offers standards for 2D simulation. • Possible to confirm the simulation of the NC grogram during processing.

ISO Code Programming

•Displays current activated status as “Activated”. • Options to export 10-day operation history as an NC file or to CF card (MS Excel compatible format)

Warming-up •The mode selection path simplified with an improved UI • Except Tool, Spindle RPM, Time, Program, the parameters not used frequently have been moved to ‘Settings' screen. • Messages for the current progress (%) and remaining time displayed at the top of the screen

If the ISO Dialect (G291) is ordered, JISbased G-code programs can be used. (Standard)

HS Series

Measuring System

Horizontal Machining Center

Shop Turn

• Automatic transfer speed control - Expected benefits : Tool monitoring possible even when machining molds and prototype products, etc. Shortens the cycle time and protects the machine through an active control function

22 + 23

Experience the new Technology

•The same tool monitoring function as the Fanuc HW-TM + new AFC

User Convenience Various Devices for User Convenience

HS Series

Measuring Device Touch Sensor

TLM - Laser & Touch

Tool Broken Detector

Workpiece coordinate values can be set automatically using the optional spindle probe.

Tool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor attrition and detect broken tools.

The external broken tool detector measures and detects tool wear before actual usage, reducing cycle time.

Precision Device

Environment Device

Linear Scale

Oil Skimmer

Mist Collector

Linear scale helps process highly accurate products through precise positioning.

An oil skimmer can increase coolant and tool life by removing tramp oil contaminants.

Mist Collector reduces the amount of smoke and oil mist in the air. This helps build a safe and comfortable working environment and improve durability.

Horizontal Machining Center

HYUNDAI WIA MACHINE TOOL

Optional

HS Series

Chip Disposal Dual screw type chip conveyors are located at each side of the bed which makes it convenient to remove chips.

Chip Conveyor Timely and effective disposal of chips will improve productivity as well as working environment.

•Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips.. (Long Chip) •Scraper Type : Convenient for shortly cut chips. (Short Chip) •Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip)

NC Rotry Table

Experience the new Technology

24 + 25

Automation System Automatic Solutions to Improve Productivity

HS Series

Automation System Through the experience gained from manufacturing machine tools and automobile parts for decades, Hyundai WIA can offer its expertise in designing and installing automation system. Using advanced technology, Hyundai WIA is able to maximize output by increasing system efficiency.

PLS (Pallet Line System) High level of automation system with multi-level pallet rack Hyundai WIA PLS is an unmanned automation system for horizontal machining centers with two-storied pallet stackers to achieve a reasonable installation area. Especially, it contributes to productivity improvement by easy and efficient system operation to flexibly respond to changes in production volume. PLS (Pallet Line System)

HS5000M

Matrix ATC

PLS (Pallet Line System) mm(in)

500×500 (19.7″x19.7″)

Max. Load Capacity

kg(lb)

800 (1,764)

Max. Turning Dia.

mm(in)

Ø800 (31.5″)

Max. Turning Length

mm(in)

980

Pallet Size

No. of Pallet

12~72[81]

No. of Loading Station

1~4

No. of Machine Tools

EA [

1~7[10] ] : Prior consultation needed

matrix ATC No. of Tools U/V Axis Driving Method Tool Selection Method

PALLEX (Operating S/W) Loading Station

EA -

195, 240, 300, 360 Servo Fixed Ø75/Ø140 (3″/5.5″)

Max. Tool Dia.

mm(in)

Max. Tool Length

mm(in)

450

Max. Tool Weight

kg(lb)

10 (22)

ITEM PALLET Capacity PALLET Load Weight CYCLE TIME

6PPL

6PPL contains 5 buffer stations and a setup station as standard. Compared to conventional machines that feature APC (2 Pallets), 6PPL runs automatically for longer time. Also, machining various products is possible under a scheduled operation.

6 EA (Machine 1EA, PPL 5EA) Max. 500 kg (1,102 lb) 150 sec

Hydraulic Supply Unit (Upper) An optional hydraulic supply of 16(2Ă&#x2014;8)Port, 100bar is provided for powerful fixture clamping. Upper hydraulic structure constantly supplies hydraulic pressure for fluent APC motion. It is free from coolant leakage or chips which makes a pleasant work environment.

Auto Door Using M-code, the doors can be automatically opened and closed which brings productivity and convenience for automation.

Start Switch By simply touching the spring type startup switch located next to the door, fixtures can be easily set in a sequence, increasing convenience.

HS Series

6PPL

26 + 27

Experience the new Technology

â&#x2014;&#x2030; 6PPL Specification

Horizontal Machining Center

HYUNDAI WIA MACHINE TOOL

Automation

11 HS Series

Machining Capability The Best Performance, Powerful Cutting, High Speed Horizontal machining center

HYUNDAI WIA MACHINE TOOL

Machining

Ø80 (Ø3.14″) x 6F 1,137 r/min 1,000 mm/min (39.4 ipm) 70 mm (2.76″) 5 mm (0.2″) 350 cc/min

DRILL, S45C Tool diameter Spindle RPM Rapid Feed Rate Cutting width Cutting depth Chip quantity

Ø43 (Ø1.7″) 199 r/min 39 mm/min (1.53 ipm) 43 mm (1.7″) 60 mm (2.36″) 57 cc/min

TAP, S45C

Other Machine

Drill Productivity

Other Machine

Rigid Tapping Productivity

Other Machine

Overall Productivity (Various Machining)

Sample Workpieces - Automobile Part

Tool diameter Spindle RPM Rapid Feed Rate Cutting width Cutting depth

M33 x P3.5 70 r/min 280 mm/min (11 ipm) 36 mm (1.4″) 54 mm (2.12″)

HS Series

Tool diameter Spindle RPM Rapid Feed Rate Cutting width Cutting depth Chip quantity

28 + 29

Experience the new Technology

FACE MILL, S45C

◉H S4000M Productivity Improvement

Horizontal Machining Center

HS5000 (15,000r/min)

Specifications Standard & Optional Spindle

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable HS4000i

HS4000

HS4000M

●

15,000rpm (25/22kW[33.5/29.5HP])

Built-In

12,000rpm (25/22kW[33.5/29.5HP])

Built-In

●

40 60 80/120 BBT40 HSK-A63 BCV40 8KG (17.6 lb) 25KG (55 lb) Invertor Servo D'andrea 45° 60° 90°

Servo Motor Magazine Table, APC & Pallet APC Tap Type Pallet T-Slot Pallet

● ○ ○ ● ○ ○ ○ ● ○ ☆ ● ☆ ☆ ●

● ○ ○ ● ○ ○ ○ ○ ● ☆ ● ☆ ☆ ●

Rotary Turn

B Axis Table

1° 0.001°

● ● ○ ● ○

● ○ ○ ○ ○ ● ○ ☆ ○ ○ ○ ☆ ☆ ☆ ☆

● ● ☆ ☆ ○ ☆ ☆

Standard (180ℓ[47.5 gal])

○

Swing (200ℓ[52.8 gal])

○

Large Swing (290ℓ[76.6 gal])

○

Spindle Cooling System ATC ATC Extension

Tool Shank Type Tool Weight Tool Change Control Type U-Center Pull Stud

Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant Through Spindle Coolant*

20 bar (290 psi) 30 bar (435 psi) 70 bar (1,015 psi)

Shower Coolant APC Chip Cleaning Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal 600ℓ(158.5 gal) Coolant Tank Cabin Screw Chip Conveyor Front (Left) Rear (Left) Chip Conveyor (Hinge/Scraper) Rear (Right) Rear (Rear) Special Chip Conveyor (Drum Filter)

Chip Wagon

Large Size (330ℓ[87.2 gal]) Customized S/W Machine guidance (HW-MCG) Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP) Energy Saving System (HW-ESS) Machine Monitoring System (HW-MMS)

○

☆

● ○ ○ ○ ● ● ○

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

S/W RENISHAW GUI Machining Condition Selection (HW-MCS) Adaptive Feed Control (HW-AFC) Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : ■ Call Light 2 Color : ■■ Call Light 3 Color : ■■■ Call Light & Buzzer 3 Color : ■■■B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG Work Counter Digital Total Counter Digital Tool Counter Digital 6 EA Multi Tool Counter 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) 50kVA Transformer Auto Power Off Back up Module for Black out Measuring Device TACO Air Zero SMC Work Measuring Device Touch TLM (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device X/Y/Z Axis Linear Scale B Axis Rotary Scale Pallet Close Confirmation Device Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Std. Auto Door High Speed Auto Shutter (Only for Automatic System) Sub O/P 1Axis Control of Additional Axis 2Axis External M Code 4ea Automation Interface 16Contact I/O Extension (In & Out) 32Contact 6PPL Hyd. Device

HS4000i

HS4000

HS4000M

○ ● ● ○

●

● ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○ ○ ☆ ○ ○ ○

○ ○ ☆ ○ ○ ☆ ○ ●

○ ○ ○ ○ ○ ☆ ○ ●

☆

○ ○ ☆ ○ ☆

○ ☆ ☆ ○ ☆ ○ ○ ☆

Std. Hyd. Unit

65bar (1,015psi) / 45ℓ(11.8 gal)

●

Center Type Hyd. Supply Unit (Upper)

2×3 (6P) 2×4 (8P) 2×6 (12P) 2×8 (16P)

☆ ☆ ○ ○

Center Type Hyd. Supply Unit (Lower)

2×6 (12P)-0.001°

Hyd. Unit for Fixture

45bar (653psi) 70bar (1,015psi) 100bar (1,450 psi) Customized

○ ○ ○ ☆

Need for Munsel No.

● ☆ ☆

ETC Tool Box Customized Color CAD&CAM Software

Specifications Standard & Optional ●

12,000rpm (25/22kW[33.5/29.5HP])

FANUC

10,000rpm (38/25kW [51/33.5HP])

HYUNDAI-iTROL

○

12,000rpm (26/26kW [34.9/34.9HP])

HYUNDAI-iTROL

○

15,000rpm (25/22kW [33.5/29.5HP])

FANUC

●

12,000rpm (30/25kW [40.2/33.5HP])

FANUC

●

40 60 80/120 BBT40 BBT50 HSK-A63 HSK-A100 BCV40 BCV50 8KG (17.6 lb) 25KG (55 lb) Invertor Servo D'andrea 45° 60° 90°

Servo Motor Magazine Table, APC & Pallet APC Tap Type Pallet T-Slot Pallet

● ○ ○ ● ○ ○ ○ ● ○ ☆ ● ☆ ☆ ●

● ○ ☆ ● ○ ○ ○ ● ○ ☆ ● ☆ ☆ ●

Rotary Turn

B Axis Table

1° 0.001°

● ● ○ ● ○

● ● ○ ○ ○ ○ ● ○ ☆ ○ ○ ○ ☆ ☆ ☆ ☆

● ● ☆ ○ ☆ ☆

● ● ☆ 40T(○), 60T(-) ○ ☆ ☆

Standard (180ℓ[47.5 gal])

○

Swing (200ℓ[52.8 gal])

○

Large Swing (290ℓ[76.6 gal])

○

Large Size (330ℓ[87.2 gal])

○

Customized

☆

Spindle Cooling System ATC ATC Extension

Tool Shank Type

Tool Weight Tool Change Control Type U-Center Pull Stud

Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant Through Spindle Coolant*

20 bar (290 psi) 30 bar (435 psi) 70 bar (1,015 psi)

Shower Coolant APC Chip Cleaning Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal 630ℓ(16.4 gal) Coolant Tank 700ℓ(184.9 gal) Cabin Screw Chip Conveyor Front (Left) Rear (Left) Chip Conveyor (Hinge/Scraper) Rear (Right) Rear (Rear) Special Chip Conveyor (Drum Filter)

Chip Wagon

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

S/W Machine guidance (HW-MCG) Tool Monitoring (HW-TM) : FANUC/HYUNDAI-iTROL DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP) Energy Saving System (HW-ESS) Machine Monitoring System (HW-MMS) RENISHAW GUI Machining Condition Selection (HW-MCS) Adaptive Feed Control (HW-AFC) Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : ■ Call Light 2 Color : ■■ Call Light 3 Color : ■■■ Call Light & Buzzer 3 Color : ■■■B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG Work Counter Digital Total Counter Digital Tool Counter Digital 6 EA Multi Tool Counter 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer 50kVA Auto Power Off Back up Module for Black out Measuring Device TACO Air Zero SMC Work Measuring Device Touch TLM (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Pallet Close Confirmation Device Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Auto Door Std. Sub O/P 1Axis Control of Additional Axis 2Axis External M Code 4ea Automation Interface 16Contact I/O Extension (In & Out) 32Contact 6PPL Hyd. Device

HS5000i

HS5000

HS5000/50

●

○/●

○

○ ○ ● ● ○ ○ ● ● ○

●

● ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○ ○ ☆ ○ ○ ○

○ ○ ☆ ○ ○ ☆ ○ ●

○ ○ ○ ○ ○ ☆ ○ ●

☆

○ ○ ☆ ○ ☆

○ ☆ ☆ ○ ☆ ○ ○ ☆

Std. Hyd. Unit

65bar (1,015psi) / 45ℓ(11.8 gal)

●

Center Type Hyd. Supply Unit (Upper)

2×3 (6P) 2×4 (8P) 2×6 (12P) 2×8 (16P)

☆ ☆ ○ ○

Center Type Hyd. Supply Unit (Lower)

2×6 (12P)-0.001°

☆

Hyd. Unit for Fixture

45bar (653psi) 70bar (1,015psi) 100bar (1,450 psi) Customized

○ ○ ○ ☆

Need for Munsel No.

● ☆ ☆

ETC Tool Box Customized Color CAD&CAM Software

Horizontal Machining Center

HS5000/50

HS Series

HS5000

HYUNDAI WIA MACHINE TOOL

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable HS5000i

30 + 31

Experience the new Technology

Spindle

Specifications Standard & Optional Spindle

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable HS5000M

HS5000M/50

15,000rpm (37/22kW [49.6/29.5HP])

FANUC

●

6,000rpm (45/25kW [60.3/33.5HP])

FANUC

○

12,000rpm (45/25kW [60.3/33.5HP])

FANUC

●

40 60 80/120 BBT40 BBT50 HSK-A63 HSK-A100 (12K) BCV40 BCV50 8KG (17.6 lb) 25KG (55 lb) Invertor Servo D'andrea 45° 60° 90°

Servo Motor Magazine Table, APC & Pallet APC Tap Type Pallet T-Slot Pallet

● ○ ○ ● ○ ○ ● ○ ● ☆ ● ☆ ☆ ●

● ○ ☆ ● ○ ○ ● ○ ● ☆ ● ☆ ☆ ●

Rotary Turn

B Axis Table

1° 0.001°

● ● ○ ● ○

● ○ ○ ○ ○ ● ○ ☆ ○ ○ ○ ☆ ☆ ☆ ☆

● ● ☆ ☆ ○ ☆ ☆

Spindle Cooling System ATC ATC Extension

Tool Shank Type

Tool Weight Tool Change Control Type U-Center Pull Stud

Coolant System Std. Coolant (Nozzle) Through Spindle Coolant*

20 bar (290 psi) 30 bar (435 psi) 70 bar (1,015 psi)

Shower Coolant APC Chip Cleaning Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal Coolant Tank 600ℓ(158.5 gal) Cabin Screw Chip Conveyor Front (Left) Rear (Left) Chip Conveyor (Hinge/Scraper) Rear (Right) Rear (Rear) Special Chip Conveyor (Drum Filter)

Chip Wagon

Standard (180ℓ[47.5 gal])

○

Swing (200ℓ[52.8 gal])

○

Large Swing (290ℓ[76.6 gal])

○

Large Size (330ℓ[87.2 gal])

○

Customized

☆

● ○ ○ ○ ●

S/W Machine guidance (HW-MCG) Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP)

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

S/W Energy Saving System (HW-ESS) Machine Monitoring System (HW-MMS) RENISHAW GUI Machining Condition Selection (HW-MCS) Adaptive Feed Control (HW-AFC) Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : ■ Call Light 2 Color : ■■ Call Light 3 Color : ■■■ Call Light & Buzzer 3 Color : ■■■B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG Work Counter Digital Total Counter Digital Tool Counter Digital 6 EA Multi Tool Counter 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer 50kVA Auto Power Off Back up Module for Black out Measuring Device TACO Air Zero SMC Work Measuring Device Touch TLM (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Pallet Close Confirmation Device Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Auto Door Std. Sub O/P Control of Additional Axis 1Axis External M Code 4ea Automation Interface 16Contact I/O Extension (In & Out) 32Contact 6PPL Hyd. Device

HS5000M

HS5000M/50

● ○ ○ ● ● ○

●

● ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○ ○ ☆ ○ ○ ○

○ ○ ○ ○ ○ ☆ ○ ●

☆

○ ○ ☆ ○ ☆

○ ☆ ☆ ○ ☆ ○ ○ -

Std. Hyd. Unit

65bar (1,015psi) / 45ℓ(11.8 gal)

●

Center Type Hyd. Supply Unit (Upper)

2×3 (6P) 2×4 (8P) 2×6 (12P) 2×8 (16P)

☆ ☆ ○ ○

Center Type Hyd. Supply Unit (Lower)

2×6 (12P)-0.001°

Hyd. Unit for Fixture

45bar (653psi) 70bar (1,015psi) 100bar (1,450 psi) Customized

○ ○ ○ ☆

Need for Munsel No.

● ☆ ☆

ETC Tool Box Customized Color CAD&CAM Software

Specifications Standard & Optional FANUC

●

6,000rpm (45/25kW [60.3/33.5HP])

FANUC

○

12,000rpm (45/25kW [60.3/33.5HP])

FANUC

●

40 60 80/120 BBT40 BBT50 HSK-A63 HSK-A100 BCV40 BCV50 8KG (17.6 lb) 25KG (55 lb) Invertor Servo D'andrea 45° 60° 90°

Servo Motor Magazine Table, APC & Pallet APC Tap Type Pallet T-Slot Pallet

● ○ ○ ● ○ ○ ● ○ ● ☆ ● ☆ ☆ ●

● ○ ☆ ● ○ ○ ● ○ ● ☆ ● ☆ ☆ ●

Rotary Turn

B Axis Table

1° 0.001°

● ○ ● ○

● ○ ○ ○ ○ ● ○ ☆ ○ ○ ○ ☆ ☆ ☆ ☆

● ● ☆ ☆ ○ ☆ ☆

Spindle Cooling System ATC ATC Extension

Tool Shank Type

Tool Weight Tool Change Control Type U-Center Pull Stud

Coolant System Std. Coolant (Nozzle) Through Spindle Coolant*

20 bar (290 psi) 30 bar (435 psi) 70 bar (1,015 psi)

Shower Coolant APC Chip Cleaning Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal Coolant Tank 600ℓ(158.5 gal) Cabin Screw Chip Conveyor Front (Left) Rear (Left) Chip Conveyor (Hinge/Scraper) Rear (Right) Rear (Rear) Special Chip Conveyor (Drum Filter)

Chip Wagon

Standard (180ℓ[47.5 gal])

○

Swing (200ℓ[52.8 gal])

○

Large Swing (290ℓ[76.6 gal])

○

Large Size (330ℓ[87.2 gal])

○

Customized

☆

● ○ ○ ○ ●

S/W Machine guidance (HW-MCG) Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP)

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

HS5000M-1P

HS5000M/50-1P

● ○ ○ ● ● ○

●

● ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○ ○ ☆ ○ ○ ○

○ ○ ○ ○ ○ ☆ ○ ●

☆

○ ○ ☆ ○ ☆

○ ☆ ☆ ○ ☆ ○ ○ -

65bar (1,015psi) / 45ℓ(11.8 gal)

●

2×3 (6P) 2×4 (8P) 2×6 (12P) 2×8 (16P) 2×6 (8P)-0.1° 2×6 (10P)-0.001° 45bar (653psi) 70bar (1,015psi) 100bar (1,450 psi) Customized

● ○ ○ ○ ○ ☆

Need for Munsel No.

● ☆ ☆

Energy Saving System (HW-ESS) Machine Monitoring System (HW-MMS) RENISHAW GUI Machining Condition Selection (HW-MCS) Adaptive Feed Control (HW-AFC) Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : ■ Call Light 2 Color : ■■ Call Light 3 Color : ■■■ Call Light & Buzzer 3 Color : ■■■B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG Work Counter Digital Total Counter Digital Tool Counter Digital 6 EA Multi Tool Counter 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer 50kVA Auto Power Off Back up Module for Black out Measuring Device TACO Air Zero SMC Work Measuring Device Touch TLM (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Pallet Close Confirmation Device Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Auto Door Std. Sub O/P Control of Additional Axis 1Axis External M Code 4ea Automation Interface 16Contact I/O Extension (In & Out) 32Contact 6PPL Hyd. Device Std. Hyd. Unit Center Type Hyd. Supply Unit (Upper) Center Type Hyd. Supply Unit (Lower) Hyd. Unit for Fixture ETC Tool Box Customized Color CAD&CAM Software

Horizontal Machining Center

15,000rpm (37/22kW [49.6/29.5HP])

S/W

HS Series

HS5000M/50-1P

HYUNDAI WIA MACHINE TOOL

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable HS5000M-1P

32 + 33

Experience the new Technology

Spindle

Specifications External Dimensions

unit : mm(in)

HS4000i/4000 HS4000M

2820 (111)

2380 (93.7)

102 (4)

915 (33.6) 915 (33.6) 448 (17.6)

5051 (198.9) 4801 (189)

A PP T B T

WORK AREA MAX. Ø620 (Ø24.4)

672 (26.5)

1200 (47.2)

848 (33.4)

APC SWING MAX. Ø1420 (Ø55.9)

362 (14.2)

4689 (148.6) 4462 (175.7)

60/120 TOOLS

2380 (93.7) 40/60 TOOLS 2930 (115.3) 80/120 TOOLS

Height when upper hydraulic supply device is attached - HS4000, 4000i, 5000, 5000i, : 3,100mm (122″), HS4000M : 3,350mm (132″)

3107 (122.3)

2685 (105.7) 2975 (117.1)

2335 (91.9)

1200 (47.2)

(40/80 TOOLS)

Specifications External Dimensions

HYUNDAI WIA MACHINE TOOL

unit : mm(in)

HS5000i/5000

34 + 35

Experience the new Technology

830 (32.7)

1200 (47.2)

980 (38.6)

Ø760 (Ø29.9)

Horizontal Machining Center

WORK AREA MAX. Ø780 (Ø30.7) APC SWING MAX. Ø1700 (Ø66.9)

HS Series

3060 (120.5)

430 1389 (16.9) (54.7)

2500 (98.4)

1080 (42.5) 398 (15.6) 142 1080 (42.5) (5.6)

2700 (106.3)

5338 (210.2)

2700 (106.3) 40/60 TOOLS 3286 (129.4) 80/120 TOOLS

Height when upper hydraulic supply device is attached - HS4000, 4000i, 5000, 5000i, : 3,100mm (122″), HS4000M : 3,350mm (132″)

3097 (121.9) Magazine (60, 120 Tools)

3145 (123.8)

1200 (47.2)

2475 (97.4) Magazine (40, 80 Tools)

362 (14.2)

A B C D E F G H JI

4976 (195.9)

Specifications External Dimensions

unit : mm(in)

80 (3.1)

2762(108.7)

2255(88.7) 588 (23.1)

330 (13)

3095 (121.9)

5017 (197.5)

5017 (197.5) (W/O COOLANT TANK) 5605(220.6 (W/T COOLANT TANK:LEFT CHIP DISPOSAL)

1065 (41.9)

3095 (121.9)

2625 (103.3)

470 (18.5)

5846 (230.2) (W/T COOLANT TANK)

3225 (127) (40 TOOLS)

1329 (52.3)

3979 (156.6)

789 (31) 3110 (122.4)

1080 (42.5) 1080 (42.5) 220 (8.7)

2380 (93.7)

APC SWING=Max.Ø1760 (Ø69.3)

3225 (127)

HS5000/50 40Tools

Specifications External Dimensions

HS5000/50 60 Tools

HYUNDAI WIA MACHINE TOOL

unit : mm(in)

APC SWING=Max.Ø1760 (Ø69.3)

Horizontal Machining Center

HS Series

2762(108.7)

2255(88.7) 5017 (197.5)

831 (32.7)

330 (13)

3070 (120.9)

36 + 37

5017 (197.5) (W/O COOLANT TANK)

330 (13)

1065 (41.9)

3070 (120.9) 2295 (90.4)

445 (17.5)

5846 (230.2) (W/T COOLANT TANK)

3225 (127)

1329 (52.3)

Experience the new Technology

3225 (127) 2380 (93.7) 220 1080 (42.5) 1080 (42.5) (8.7)

845 (33.3)

WORK AREA=Max. Ø780 (Ø30.7)

Specifications External Dimensions

unit : mm(in)

HS5000M 2142 (84.3)

APC SWING MAX. Ã&#x2DC;1740 (86.5) 2727 (107.4)

1313 (51.7)

220 (8.7)

750

2160 (85) 5433 (213.9)

4887 (192.4) 3630 (143)

1781 (70)

409.5 (16.1)

437 (17.2)

579.5 (22.8)

1065 (42) 330 2295 (90.4) (13) 3062 (120.6)

2770 (109)

183.5 (7.2)

920 (36.2)

491 (19.3)

75 (2.9)

700 (27.6)

952 (37.5) 305 (12)

3052 (120.2)

1690 (66.5)

2160 (85)

750

1200 (47.2)

2770 (109)

P T

1080 (42.5)

390 (15.4)

1048 (41.3)

437 (17.2)

1034.5 (40.7) 305 (12)

3225 (126.9) 1781 (70)

Experience the new Technology

700 (27.6)

952 (37.5) 5433 (213.9) 1610 (63.4)

920 (36.2)

409.5 (16.1) 491 (19.3)

75 (2.9)

2727 (107.4)

183.5 (7.2)

1200 (47.2)

550 (21.7)

APC SWING MAX. Ø1740 (86.5) 148.5 (5.8)

750 (29.5)

4887 (192.4)

3630 (142.9)

HYUNDAI WIA MACHINE TOOL

455 (17.9)

450 (17.7)

Horizontal Machining Center

1690 (66.5) 1080(42.5) 3507 (138)

Ø250 (9.8)

845 (33.3)

External Dimensions

HS Series

1313 (51.7)

391 (15.4)

Ø ( 3 7 80 0. 7)

2160 (85)

HS5000M/50 40Tools

1065 (42) 330 2295 (90.4) (13) 3062 (120.6)

3075 (121)

Specifications unit : mm(in)

38 + 39

Specifications External Dimensions

unit : mm(in)

2142 (84.3)

750 (29.5)

148.5 (5.8)

2770 (109)

1690 (66.5)

1010 (39.8)

1080 (42.5)

777 (30.6) 1048 (41.3) 100 (3.9)

1010 (39.8)

290 (11.4)

1827 (71.9) 831 (32.7)

WORK AREA Ã&#x2DC;780 (30.7)

4855 (191.1) 2770 (109) 1010 (39.8) 1010 (39.8) 480 480 (18.9) (18.9)

1065 (41.9) 1329 (52.3)

491 309 1825 (71.9) (19.3)(12.2) 2625 (103.3)

330 (13)

1200 (47.2)

3987 (157)

2625 (103.3)

2020 (79.5)

460 (18.1)

HS5000M-1P

WORK AREA Ã&#x2DC;780 (30.7)

HYUNDAI WIA MACHINE TOOL

1800 (70.9)

3997 (157.4)

3225 (127) 1010 (39.8) 1010 (39.8) 480 480 (18.9) (18.9)

Horizontal Machining Center

HS5000M/50-1P

HS Series

1690 (66.5) 1080 (42.5) 455 (17.9) 3225 (127)

External Dimensions

Experience the new Technology

2160 (85) 4533 (178.5)

1313 (51.7)

450 (17.7)

1065 (41.9) 2625 (103.3)

1827 (71.9) 20A 20A

750 (29.5)

491 309 1825 (71.9) (19.3)(12.2) 2625 (103.3)

915 (36)

100 (3.9)

330 (13)

1010 (39.8)

2020 (79.5)

1/2"

1010 (39.8)

1267 (49.9)

665 (26.2)

1200

290 (11.4)

900 (35.4)

330 (13)

3079 (121.2)

Specifications unit : mm(in)

40 + 41

Specifications Table Dimensions

unit : mm(in)

80 (3.1)

25 (1) 25-M16 TAP DP 32 (25-5/8″ UNC-2B DP 32)

80 40 (3.1) (1.6)

135 (5.3)

80 (3.1)

FOR M16 BOLT

25 (1)

80 (3.1) 18 (0.7)

240 (9.4)

210 (8.3) 55 55 (2.2) (2.2)

80 (3.1) 20 (0.8) FOR M16 BOLT

Spindle

100 (3.9)

50 (2)

90 (3.5)

100 (3.9) 50 (2) 90 (3.5)

18 (0.7)

125 (4.9)

320 (12.6) 250 (9.8) 75 (3)

75 (3)

90 (3.5) 125 (4.9) 25 (1) FOR M16 BOLT

Spindle

FOR M16 BOLT

50 (2)

18 (0.7)

235 (9.3)

560 (22)

380 (15)

100 (3.9)

18 (0.7)

80 25 (3.1) (1)

185 (7.3)

50 (2) 100 (3.9) 100 (3.9)

250 (9.8) 250 (9.8)

25-M16 TAP DP 32 (25-5/8″ UNC-2B DP 32) 90 (3.5)

100 (3.9)

25 (1)

30 (1.2)

500 (19.7) 50 (2)

500 (19.7)

30 (1.2)

18 (0.7)

185 (7.3)

300 (11.8)

80 (3.1) 80 (3.1)

20 (0.8)

HS5000i HS5000 HS5000/50 HS5000M-1P HS5000M/50 HS5000M/50-1P

460 (18.1)

80 (3.1)

80 40 (3.1) (1.6)

80 (3.1)

200 (7.9)

40 (1.6)

30 (1.2)

HS4000i HS4000 HS4000M

200 (7.9)

400 (15.7)

30 (1.2)

400 (15.7) 40 80 (1.6) (3.1)

Specifications Table Dimensions

4-M20

150 (5.9)

T-SLOT PALLET

25 (1)

Spindle

18H12

30 (1.2)

FOR M16 BOLT 25 (1)

FOR M16 BOLT

12 (0.5)

250 (9.8) 75 75 (3) (3)

36 (1.4)

18 (0.7)

HS5000i HS5000 HS5000/50 HS5000M-1P HS5000M/50 HS5000M/50-1P

18 (0.7)

42 + 43

Experience the new Technology

100 (3.9)

200 (7.9) 200 (7.9) 500 (19.7) 560 (22)

150 (5.9)

30 (1.2)

T-Slot Detail

T-SLOT PALLET

500 (19.7) 100 100 (3.9) (3.9)

Horizontal Machining Center

18H12

18 (0.7)

100 (3.9)

HS Series

Spindle

12 (0.5)

FOR M16 BOLT 25 (1) 36 (1.4)

18 (0.7)

210 (8.3) 55 55 (2.2) (2.2)

FOR M16 BOLT

25 (1)

HS4000i HS4000 HS4000M

18 (0.7)

30 (1.2)

400 (15.7) 80 80 80 (3.1) (3.1) (3.1) 120 120 (4.7) (4.7)

160 (6.3) 160 (6.3) 400 (15.7) 460 (18.1)

80 (3.1)

HYUNDAI WIA MACHINE TOOL

unit : mm(in)

18 (0.7) 30 (1.2)

T-Slot Detail

Specifications Tool Shank

unit : mm(in)

BT40/BBT40, BIG PLUS 10 (0.39″)

22.6 (0.88″)

2 (BT40) (0.06″)

60° 27 (1.06″)

65.4(2.57″)

6 (0.23″)

Ø4 (Ø0.15)

Ø15 (Ø0.59″)

Ø10 (Ø0.39″)

Ø44.45 (Ø1.75″)

45°

7/24

16.6(0.65″)

16.1 (0.63″)

M16 Ø63(Ø2.48″)

HS4000i HS4000 HS4000M HS5000i HS5000 HS5000M-1P

1 (BBT40, BIG PLUS) (0.03″)

29(1.14″) 35(1.37″)

BT50/BBT50, BIG PLUS 1.5 (BBT50, BIG PLUS) (0.05″)

35.4(1.39″)

Ø17 (Ø0.66″)

25.7 (1.01″)

HS5000/50 HS5000M/50 HS5000M/50-1P

7/24

Ø23 (Ø0.9″)

45°

Ø69.85 (Ø2.75″)

Ø100 (Ø3.93″)

M24

Ø6 (Ø0.23″)

15(0.59″)

3 (BT50) (0.11″)

60° 23.2(0.91″) 38(1.49″)

10(0.39″) 101.8(4″)

35(1.37″) 45(1.77″)

BT50/BBT50, BIG PLUS 1.5 (BBT50, BIG PLUS) (0.05″)

35.4(1.39″)

3 (BT50) (0.11″)

60° 23.2(0.91″)

10(0.39″)

35(1.37″)

16 (0.6″)

7 (0.3″)

Ø8 (Ø0.3″)

25.7 (1.01″) Ø23 (Ø0.9″)

7/24

Ø17 (Ø0.66″)

90°

Ø69.85 (Ø2.75″)

Ø100 (Ø3.93″)

M24

Ø5.7 (Ø0.2″)

15(0.59″)

Specifications Tool Shank

20.02 (0.78)

Experience the new Technology

20 (0.78)

44 + 45

Ø10 (Ø0.39)

20 (0.78) 10 (0.39)

44 (1.73)

31.5 (1.24)

Ø100 (Ø3.9)

22 (0.86)

HS5000/50 HS5000M/50 HS5000M/50-1P

44 (1.73) 31.5 (1.24)

60°

Ø75.013 (Ø2.95)

HSK A-100

26 (1.02)

HS Series

Ø10 (Ø0.39)

18 (0.7) 6.3 (0.248)

Horizontal Machining Center

Ø63 (Ø2.48)

20 (0.78) 16 (0.629)

12.54 (0.49)

26.5 (1.04) 26.5 (1.04) 20 (0.78)

18 (0.7)

HS4000i HS4000 HS4000M HS5000i HS5000 HS5000M-1P

60°

Ø48.010 (Ø1.89)

HSK A-63

HYUNDAI WIA MACHINE TOOL

unit : mm(in)

29 (1.14)

CAT40/BCV40 7/24 5/8″-11

60°

15.8 (0.625)

16.383 (0.645) 15 (0.59)

1BP5

3.2 (0.125) 68.25 (2.687)

Ø5 (0.097)

2. R0.4

45°

Ø44.5 (1.75)

Ø63.5 (2.5)

HS4000i HS4000 HS4000M HS5000i HS5000 HS5000M-1P

1 (0.04) (BCV40)

Ø3 (0.118)

19.05 (0.75)

32.15 (1.266)

25 (0.983)

22.5 (0.888)

37.5 (1.478)

35.1 (1.383)

3 (0.118) 11.5 (0.453)

23 (0.906)

7/24

60°

3.2(0.125) (CAT50) 101.8 (4.000) 19.05 (0.750)

45 (1.772)

1BP8 60°

1BP8

7 (0.276) 16 (0.63)

Ø8 (0.315)

45°

Ø69.8 (Ø2.750)

HS5000/50 HS5000M/50 HS5000M/50-1P

Ø98.4 (3.875)

1″-8UNC

Ø6.2 (0.244)

1.5 (0.059) (BCV50, BIG PLUS)

25.8 (1.015)

CAT50/BCV50

Specifications Specifications

[

ITEM

HS4000i

Pallet Size

Pallet

Maximum Load Capacity Maximum Working Size

Spindle Torque (Max./Cont.) Spindle Driving Method

1° [0.001°] BIG PLUS #40 [HSK-A63] 150 ~ 12,000

150 ~ 15,000 25/22 (33.5/29.5)

kW(HP)

167/95 (123.2/70.1)

N·m(lbf.ft)

BUILT IN

620/560/650 (24.4″/22″/25.6″)

Travel (X/Y/Z axis)

mm(in)

Distance from Table Top to Spindle Center

mm(in)

50~610 (2″~24″)

Distance from Table Center to Spindle Nose

mm(in)

150~800 (5.9″~31.5″)

Rapid Traverse Rate (X/Y/Z) Slide Type

m/min(ipm)

50/50/50 (1,968/1,968/1,968)

60/60/60 (2,362/2,362/2,362) ROLLER GUIDE

Number of Tools

40 [60, 80, 120]

Tool Shank

BBT40 [BCV40] [HSK-A63]

Max. Tool Dia. (W.T/W.O)

mm(in)

Ø75/Ø140 (Ø3″/Ø5.5″)

Max. Tool Length

mm(in)

350 (13.8″)

Max. Tool Weight

kg(lb)

8 (17.6)

Tool Selection Method Tool Change Time No. of Pallet APC Type Pallet Change Time Coolant Tank

Tank Lubricating Tank Capacity Hyd. Tank Unit

Air Consumption (0.5MPa)

Power SupPly

Ø620×H840 (Ø24.4″×H33.1″)

r/min

Spindle Spindle Motor Output (Max./Cont.)

APC

2 - 500 (1,102)

mm(in)

Spindle RPM

ATC

kgf(lbf)

deg

Spindle Taper

HS4000M

2 - 400×400 (15.7″×15.7″)

mm(in)

Min. Indexing Angle

Feed

HS4000

Electric Power Supply Thickness of Power Cable Voltage

Fixed Address

T-T

sec

C-C

sec

1.0 3.4

3.3

Direct Turn

sec

7 600 (158.5)

ℓ(gal)

3 (0.8)

ℓ(gal)

4.8 (1.7) 45 (11.9)

ℓ(gal)

750 (198.1)

500 (132.0) 40

KVA Sq

2.6

ℓ/min(gal/min)

] : Option

Over 35

Over 50 220/60 (200/50*)

V/Hz mm(in)

2,820×5,051 (111″x198.9″)

2,820×4,801 (111″x189″)

Machine Height

mm(in)

2,685 (105.7″)

2,975(117.2″)

Weight

kg(lb)

Floor Space (L×W)

Controller

10,000 (22,046) FANUC 32i-B

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

FANUC 31i-B

Specifications [

ITEM

HS5000i

Maximum Working Size Min. Indexing Angle

kgf(lbf)

2 - 500 (1,102) [0.001˚ : 450kg (992lbf)]

2 - 800 (1,764) [0.001˚ : 450kg (992lbf)]

mm(in)

Ø780×H980 ( Ø30.7″×H38.6″)

Ø780×H980 (Ø30.7″×H38.6″)

Spindle Taper

Spindle Motor Output (Max./Cont.)

kW(HP)

Spindle Torque (Max./Cont.) Spindle Driving Method

Distance from Table Top to Spindle Center

mm(in)

Distance from Table Center to Spindle Nose

mm(in)

Rapid Traverse Rate (X/Y/Z)

m/min (ipm)

Slide Type

Max. Tool Dia. (W.T/W.O)

mm(in)

Max. Tool Length

mm(in)

Max. Tool Weight

kg(lb)

Tool Selection Method

APC Type Pallet Change Time Coolant Tank

Tank Lubricating Tank Capacity Hyd. Tank Unit

Air Consumption (0.5MPa)

Power SupPly

Electric Power Supply Thickness of Power Cable Voltage

30/25 (40.2/33.5)

167/95 (123.1/70.1) [266.8/120.5 (196.8/88.9)] [113/75 (83.3/55.3)]

167/95 (123.2/70.1)

420/238 (310/175.5)

BUILT IN

850/700/750 (33.5″/27.6″/29.5″) 50~750 (2″~29.5″)

50/50/50 (1,968/1,968/1,968)

60/60/60 (2,362/2,362/2,362)

sec

C-C

sec

40 [60, 80, 120]

40 [60]

BBT40 [BCV40] [HSK-A63]

BBT50 [BCV50] [HSK-A100]

Ø75/Ø140 (Ø3″/Ø5.5″)

Ø125/Ø250 (Ø4.9″/Ø9.8″)

450 (17.7″) 8 (17.6)

25 (55.1) Fixed Address

1.1

2.0

3.8

3.5

4.8

Direct Turn

sec

ℓ(gal)

700 (184.9)

ℓ(gal)

3 (0.8)

ℓ(gal)

45 (11.9) 750 (198.1)

ℓ/min(gal/min)

KVA Sq

50/50/50 (1,968/1,968/1,968)

ROLLER GUIDE

T-T

75~775 (3″ ~ 30.5″)

150 ~ 900 (5.9″ ~ 35.4″)

Tool Shank

APC

25/22 (33.5/29.5)

Number of Tools

No. of Pallet

12,000

25/22 (33.5/29.5) [38/25 (51/33.5)] [26 (34.9)]

mm(in)

Tool Change Time

15,000

N·m(lbf.ft)

Travel (X/Y/Z axis)

BIG PLUS #50 [HSK-A100]

12,000 [10,000] [12,000]

r/min

Spindle

ATC

BIG PLUS #40 [HSK-A63]

Spindle RPM

Feed

1° [0.001°]

deg

Over 35

Over 50 220/60 (200/50*)

V/Hz mm(in)

3,060×5,338 (120.5″×210.2″)

3,225×5,605 (127″×220.6″)

Machine Height

mm(in)

3,145 (123.8″)

3,095 (121.9″)

Weight

kg(lb)

Floor Space (L×W)

Controller

15,000 (33,069) FANUC 32i-B [iTROL]

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

17,000 (37,478) FANUC 31i-B

Horizontal Machining Center

Maximum Load Capacity

HS5000/50

HS Series

Pallet

HS5000 2 - 500×500 (19.7″×19.7″)

mm(in)

46 + 47

Experience the new Technology

Pallet Size

] : Option

HYUNDAI WIA MACHINE TOOL

Specifications

Specifications Specifications

[

ITEM

HS5000M

Pallet Size

Pallet

Maximum Load Capacity Maximum Working Size Min. Indexing Angle

Spindle Torque (Max./Cont.) Spindle Driving Method

Ø780×H980 ( Ø30.7″×H38.6″) 1° [0.001°]

kW(HP) N·m(lbf.ft)

BIG PLUS #40 [HSK-A63]

BIG PLUS #50 [12K : HSK-A100]

15,000

12,000 [6,000]

37/22 (49.6/29.5)

45/25 (60.3/33.5)

250/108 (184.4/79.7)

623/305 (459.5/225) BUILT IN

850/700/750 (33.5″/27.6″/29.5″)

Travel (X/Y/Z axis)

mm(in)

Distance from Table Top to Spindle Center

mm(in)

75~775 (3″ ~ 30.5″)

Distance from Table Center to Spindle Nose

mm(in)

150 ~ 900 (5.9″ ~ 35.4″)

Slide Type

Tool Shank

Max. Tool Dia. (W.T/W.O)

mm(in)

Max. Tool Length

mm(in)

Max. Tool Weight

kg(lb)

Tool Selection Method Tool Change Time No. of Pallet APC Type Pallet Change Time Coolant Tank

Tank Lubricating Tank Capacity Hyd. Tank Unit

Air Consumption (0.5MPa) Electric Power Supply Thickness of Power Cable Voltage

60/60/60 (2,362/2,362/2,362)

m/min(ipm)

ROLLER GUIDE

Number of Tools

Power SupPly

2-800 (1,764) [0.001˚ : 450kg (992lbf)]

mm(in)

Rapid Traverse Rate (X/Y/Z)

APC

kgf(lbf)

r/min

Spindle Spindle Motor Output (Max./Cont.)

ATC

2-500×500 (19.7″×19.7″)

Spindle RPM

Feed

HS5000M/50

mm(in)

deg

Spindle Taper

40 [60, 80, 120]

40 [60]

BBT40 [BCV40] [HSK-A63]

BBT50 [BCV50] [12K : HSK-A100]

Ø75/Ø140 (Ø3″/Ø5.5″)

Ø125/Ø250(Ø4.9″/Ø9.8″) 450 (17.7″)

8 (17.6)

25 (55.1) Fixed Address

T-T

sec

1.0

C-C

sec

3.1

1.8 3.8 2

Direct Turn

sec ℓ(gal)

700 (184.9)

ℓ(gal)

4.9 (1.3) 45 (11.9)

ℓ(gal)

750 (198.1)

ℓ/min(gal/min)

KVA

Over 50

220/60 (200/50*)

V/Hz mm(in)

3,052×5,433 (120.2″×213.9″)

3,507×5,433 (138″×213.9″)

Machine Height

mm(in)

3,062 (120.6″)

3,075 (121″)

Weight

kg(lb)

17,000 (37,479)

Floor Space (L×W)

Controller

] : Option

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

17,000 (37,479) FANUC 31i-B

Specifications [

HS5000M-1P

Maximum Working Size Min. Indexing Angle

r/min

Spindle Spindle Motor Output (Max./Cont.) Spindle Torque (Max./Cont.) Spindle Driving Method

kW(HP) N·m(lbf.ft)

BIG PLUS #50 [12K : HSK-A100]

15,000

12,000 [6,000]

37/22 (49.6/29.5)

45/25 (60.3/33.5)

250/105 (184.4/77.4)

623/305 (459.5/225) BUILT IN

850/700/750 (33.5″/27.6″/29.5″)

Travel (X/Y/Z axis)

mm(in)

Distance from Table Top to Spindle Center

mm(in)

75~775 (3″ ~ 30.5″)

Distance from Table Center to Spindle Nose

mm(in)

150 ~ 900 (5.9″ ~ 35.4″)

Slide Type

Tool Shank

Max. Tool Dia. (W.T/W.O)

mm(in)

Max. Tool Length

mm(in)

Max. Tool Weight

kg(lb)

Tool Selection Method Tool Change Time No. of Pallet APC Type Pallet Change Time Coolant Tank

Tank Lubricating Tank Capacity Hyd. Tank Unit

Air Consumption (0.5MPa) Electric Power Supply Thickness of Power Cable Voltage

60/60/60 (2,362/2,362/2,362)

m/min(ipm)

ROLLER GUIDE

Number of Tools

Power SupPly

1° [0.001°] BIG PLUS #40 [HSK-A63]

Rapid Traverse Rate (X/Y/Z)

APC

Ø780×H980 ( Ø30.7″×H38.6″)

Spindle RPM

ATC

800 (1,764) [0.001˚ : 220 (485)]

mm(in) deg

Spindle Taper

Feed

kgf(lbf)

40 [60, 80, 120]

40 [60]

BBT40 [BCV40] [HSK-A63]

BBT50 [BCV50] [12K : HSK-A100]

Ø75/Ø140 (Ø3″/Ø5.5″)

Ø125/Ø250(Ø4.9″/Ø9.8″) [285(Ø11.2″)]

25 (55.1) Fixed Address

T-T

sec

1.0

C-C

sec

3.1

1.8 3.8

sec

ℓ(gal)

700 (184.9)

ℓ(gal)

4.8 (1.3) 45 (11.9)

ℓ(gal)

750 (198.1)

ℓ/min(gal/min)

KVA

Over 50

220/60 (200/50*)

V/Hz mm(in)

3,052×4,533 (120″×178.5″)

3,570x4,533 (140.5″×178.5″)

mm(in)

2,625 (103.3″)

3,079 (121.2″)

Weight

kg(lb)

15,000 (33,069)

Controller

48 + 49

450 (17.7″) 8 (17.6)

Machine Height

Floor Space (L×W)

Horizontal Machining Center

Maximum Load Capacity

500×500 (19.7″×19.7″)

HS Series

Pallet

HS5000M/50-1P

mm(in)

*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.

15,000 (33,069) FANUC 31i-B

Experience the new Technology

ITEM Pallet Size

] : Option

HYUNDAI WIA MACHINE TOOL

Specifications

Controller FANUC 32i-B (HS4000i | HS5000i)

[

Controlled axis / Display / Accuracy Compensation

Auxiliary function / Spindle speed function

Control axes Simultaneously controlled axes

Auxiliary function Level-up M Code Spindle speed command Spindle override Spindle orientation FSSB high speed rigid tapping Tool function / Tool compensation Tool function Tool life management Tool offset pairs Tool nose radius compensation Tool nose length compensation Tool offset memory C Tool length measurement Editing function Part program storage size No. of registerable programs Program protect Background editing Extended part program editing Memory card program edit Data input / output & Interface

Least setting Unit Least input increment Inch / Metric conversion High response vector control Interlock Machine lock Backlash compensation Position switch LCD / MDI Feedback Stored stroke check 1 Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Program restart Wrong operation prevention Program check function Single block Search function Interpolation functions Nano interpolation Positioning Linear interpolation Cylinderical interpolation Exact stop mode Dwell Skip Reference position return Thread synchronous cutting Helical interpolation Feed function / Acc. & Dec. control Manual feed Cutting Feed command Feedrate override Rapid traverse override Override cancel Feed per minute Feed per revolution Look-ahead block Program input Tape Code Optional block skip Absolute / Incremental program Program stop / end Maximum command unit Plane selection Workpiece coordinate system Manual absolute Programmable data input Sub program call Custom macro G code system Programmable mirror image G code preventing buffering Including Chamfering / Corner R Canned cycle Coordinate rotation

3 axes (X, Y, Z) 4 axes (X, Y, Z, B) 3 axes [Max. 4 axes] X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 0.001 deg X, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 0.001 deg G20 / G21 All axes / Each axis All axes ± 0 ~ 9999 pulses (Rapid traverse / Cutting feed) 10.4 inch color LCD Absolute motor feedback Over travel

Needed DNC software / CF card

Dry run, Program check Z axes Machine lock, Stroek check before move Program Number / Sequence Number

G00 G01 G02, G03 Single : G09, Continuous : G61 G04, 0 ~ 9999.9999 sec G31 1st reference : G28 2nd reference : G27 Ref. position check : G30 G33 Circular + Linear interpolation 2 axes(max.) Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulses Reference position return Direct input F code 0 ~ 200% (10% Unit) F0% (F1%), F25%, F50%, F100% G94 G95 40 Block 200 Block (Mold) EIA / ISO 1 ea G90 / G91 M00, M01 / M02, M30 ± 999,999.999 mm (± 99,999.9999 inch) X-Y : G17 / Z-X : G18 / Y-Z : G19 G52, G53, 48 pairs (G54.1 P1 ~ 48) Fixed ON G10 10 folds nested #100 ~ #149, #500 ~ #549 A G51.1, G50.1 G4.1 G73, G74, G76, G80 ~ G89 G68, G69

I/O interface

] : Option ☆ Needed technical consultation M 4 digit Multi / Bypass M Code S 5 digit , Binary output 0% ~ 150% (10% Unit) M19

Max. T 8 digit 256 pairs ☆ 99 pairs G40, G41, G42 G43, G44, G49 Tool length, diameter, abrasion(length, diameter) Z axis Input C 640m (256KB) 500 ea

Copy, move and change of NC program

RS 232C serial port, CF card, USB memory Embedded Ethernet interface

Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Power consumption monitoring Spindle / Servo setting screen Multi language display Display language switching LCD Screen Saver Processing select Option Additional optional block skip Fast ethernet Data server Protection of data at 8 levels Sub Spindle control Polar coordinate command Polar coordinate interpolation Cylinderical interpolation One-way positioning Stored stroke check 2, 3 Inverse-time feed Scaling Manual guide i Handle interrupt Manual handle feed Additional custom macro variables Retraction for rigid tapping Tool management function Tool offset number Program storage capacity Program registration number AICC Ⅱ

Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.

Alarm & Operator message & Operation

Spindle / Servo load etc. Spindle & Servo Support 20 languages Selection of 5 optional Languages Screen saver Speed/ridigity setting

9 ea ☆ Needed option board Needed option board

G15, G16 G12.1, G13.1 G07.1 G60 G93 G50, G51 Conversational auto program 2/3 units #100~#199, #500~#999 #100~#199, #500~#999, #98000~#98499

Max. 400 pair 512KB ~ 2MB Max. 1000 ea 200 block 400 block ☆

Controller

Least setting Unit Least input increment Inch / Metric conversion High response vector control Interlock Machine lock Backlash compensation Position switch LCD / MDI Feedback Stored stroke check 1 Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Program restart Wrong operation prevention Program check function Single block Search function Interpolation functions Nano interpolation Positioning Linear interpolation Cylinderical interpolation Exact stop mode Dwell Skip Reference position return Thread synchronous cutting Helical interpolation Feed function / Acc. & Dec. control Manual feed Cutting feed command Feedrate override Rapid traverse override Override cancel Feed per minute Feed per revolution Look-ahead block Program input Tape Code Optional block skip Absolute / Incremental program Program stop / end Maximum command unit Plane selection Workpiece coordinate system Manual absolute Programmable data input Sub program call Custom macro G code system Programmable mirror image G code preventing buffering Including Chamfering / Corner R Canned cycle Coordinate rotation

Needed DNC software / CF card

Dry run, Program check Z axes Machine lock, Stroek check before move Program Number / Sequence Number

G00 G01 G02, G03 Single : G09, Continuous : G61 G04, 0 ~ 9999.9999 sec G31 1st reference, G28 2nd reference, G27 Ref. position check, G30 G33 Circular + Linear interpolation 2 axes(max.) Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulses Reference position return Direct input F code 0 ~ 200% (10% Unit) F0% (F1%), F25%, F50%, F100% G94 G95 40 Block 200 Block (Mold) EIA / ISO 1 ea G90 / G91 M00, M01 / M02, M30 ± 999,999.999 mm (± 99,999.9999 inch) X-Y, G17 / Z-X, G18 / Y-Z, G19 G52, G53, 48 pairs (G54.1 P1 ~ 48) Fixed ON G10 10 folds nested #100 ~ #149, #500 ~ #549 A G51.1, G50.1 G4.1 G73, G74, G76, G80 ~ G89 G68, G69

I/O interface Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Power consumption monitoring Spindle / Servo setting screen Multi language display Display language switching LCD Screen Saver Processing select Option Additional optional block skip Fast ethernet Data server Protection of data at 8 levels Sub Spindle control Polar coordinate command Polar coordinate interpolation Cylinderical interpolation One-way positioning Stored stroke check 2, 3 Inverse-time feed Scaling Manual guide i Handle interrupt Manual handle feed Additional custom macro variables Retraction for rigid tapping Tool management function Tool offset number Program storage capacity Program registration number Additional work coordinate AICC Ⅱ

Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.

M 4 digit Multi / Bypass M code S 5 digit , Binary output 0% ~ 150% (10% Unit) M19

Max. T 8 digit 256 pairs ☆ 99 pairs G40, G41, G42 G43, G44, G49 Tool length, diameter, abrasion(length, diameter) Z axes Input C 640m (256KB) 500 EA

Copy, move and change of NC program

RS 232C serial port, CF card, USB memory Embedded Ethernet interface

HYUNDAI WIA MACHINE TOOL

Control axes Simultaneously controlled axes

] : Option ☆ Needed technical consultation

Horizontal Machining Center

Auxiliary function / Spindle speed function

HS Series

[

Controlled axis / Display / Accuracy compensation

50 + 51 Alarm & Operator message & Operation

Spindle / Servo load etc. Spindle & Servo Support 20 languages Selection of 5 optional Languages Screen saver Speed/ridigity setting

9 ea ☆ Needed option board Needed option board

G15, G16 G12.1, G13.1 G07.1 G60 G93 G50, G51 Conversational auto program 2/3 units #100~#199, #500~#999 #100~#199, #500~#999, #98000~#98499

Max. 2000 pair ☆ 512KB ~ 8MB ☆ Max. 4000 ea ☆ Max. 300 pair (G54.1 P1 ~ P300) 200 block 400 / 600 / 1000 block ☆

Experience the new Technology

FANUC 31i-B (HS4000 | H4000M | H5000 | H5000/50 | H5000M | H5000M/50 Series)

Controller HYUNDAI-iTROL (HS5000i) Control & Composition

Compensation

Number of axis/Spindles

3 axis (X, Y, Z)

Backlash compensation

Number of axis/Spindles, max.

6 axis (Axis + Spindle)

Leadscrew error compensation

Color display

TFT 10.4" Color (800 x 600)

Measuring system error compensation

Keyboard

QWERTY Full Keyboard

Feedforward control (Speed control)

Part program

1MB, 3MB, 5MB

Safety Function

Addition of part program on CF card

Safe torque off (STO)

Transfer Function

Safe brake control (SBC)

Feedrate override

0% ~ 200%

Safe stop 1 (SS1)

Transfer value input range

Âą 999999999

Diagnostic Function

Unlimited rotation of rotation axis

Alarm/Message , Alarm log

Acc./Dec. with jerk limitation

PLC status/LAD online display

Measuring systems 1 and 2, selectable

PLC remote connection (Ethernet)

Travel to fixed stop

Automation Support Function

Auto servo drive tuning

Actual velocity display

Spindle Function

Tool life management

As time / As amount

Spindle override

0% ~ 150%

Work counter/Cycle time

Embedded

Spindle speed, max. programmable value ange

1000000 ~ 0.0001

2D simulation

Automatic gear stage selection

Manual Operation

Spindle orientation

Manual handle/Jog transfer

Spindle speed limitation

Manual measurement of workpiece / tool offset

Rigid tapping

Automatic tool/Workpiece measurement

Interpolation Linear interpolation axis, max.

Automatic/Program reference approach 4 axis

Automatic Operation

Circle via center point and end point

Program run as using CF card/USB

Circle via interpolation point

Program control/modification

Helical interpolation

Block search

Non-uniform rational B splines

Reposition

Compressor for 3-axis machining

Preset (Set actual value)

Advanced surface

Data Transmission

Program Function

Ethernet network

Subroutine levels, max.

USB memory stick & CF card

Interrupt routines, max.

Convenience Function

Number of levels for skip blocks

Polar Coordinates

Processing setting

Coordinate setting, Auto tool length measurement

Dimensions inch/metric,

Processing support

Tool Monitoring, Spindle overload monitoring

changeover manually or via program

Maintenance

Turret Guidance, I/O monitoring, Manual

Maintenance / Management

Soft MCP, Spindle warming-up M/G code list

Dynamic preprocessing memory FIFO Look ahead

50, 100, 150

Absolute/Incremental command

G90 / G91

SMART machining

Scaling/Rotation

Energy saving function (ECO)

Read/Write system variables

Machine Monitoring System (MMS Lite)

Block search

Language

Edit background Processing program number, max.

Standard support language Option

Using of CF Card, USB Basic coordinate number, max.

Maximum skip block number

Work coordinate number, max.

100

DRF offset

Basic/Work coordinate programming change

MDI program save/load

Scratching function

Teach-In mode

Global and Local user data (GUD/LUD)

3D simulation

Global program user data

Real time simulation

Interactive cycle program

Shop Mill

Tool Function

Spline interpolation

Tool radius compensations

Program remote control in network

Tool offset selection via T/D numbers Tools / Cutting edges in tool list

Chinese Simplified, English, Korean

750

80/160, 128/256, 256/512

Monitoring Function Working area limit Software and Hardware limit Zero-speed/Clamping monitoring 2D/3D protection zones Contour monitoring

Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

Language

Except for working area/Collision check Conversational Program

Chinese Traditional, French, German, Italian, Portuguese, Spanish

Headquarter Changwon Technical Center / R&D Center / Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533) TEL : +82 55 280 9114 FAX : +82 55 282 9680

HYUNDAI WIA MACHINE TOOL

Global Network

Hyundai WIA Machine Tools America 450 Commerce Blvd. Carlstadt, NJ 07072 TEL : +1 630 625 5600

HYUNDAI WIA Machine Tools Europe TECH CUBE Alexander-Fleming-Ring 57, 65428 RÃ¼sselsheim Germany TEL: +49 6142 9256 0 FAX: +49 6142 9256 100

Jiangsu HYUNDAI WIA

Chengdu Branch Office

Company No.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

NO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China

TEL : +86 512 5672 6808 FAX : +86 512 5671 6960

TEL : +86 028 8665 2985 FAX : +86 028 8665 2985

Hyundai WIA Machine Tools China Shanghai Branch Office

Qingdao Office

2-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China TEL : +86 021 6427 9885 FAX : +86 021 6427 9890

Room 1207, Cai Fu Building, 182-6 Haier Middle Road, Qingdao, China TEL : +86 0532 8667 9334 FAX : +86 0532 8667 9338

India Branch Office

Beijing Branch Office

Wuhan Office

#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India

Floor 14, Zhonghangji Plaza B, No.15 Ronghua South Road, BDA Dist., Daxing Dist., Beijing, China 100176

Room 302, B Tower, Nova Center, Dongfeng Three Road, Zhuankou, Wuhan, Hubei, China

TEL: +91-44-3290-1719

TEL : +86 010 8453 9850 FAX : +86 010 8453 9853

TEL : +86 027 5952 3256 FAX : +86 027 5952 3256

Guangzhou Branch Office Room 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China TEL : +86 020 8550 6595 FAX : +86 020 8550 6597

HS Series

OVERSEAS OFFICES

52 + 53

Experience the new Technology

37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082) TEL : +82 31 596 8213 Fax : +82 55 210 9804

Horizontal Machining Center

Uiwang Technical Center / R&D Center

HS4000M Movie

HS5000 Movie

HS5000M/50 Movie

HS4000M 3D Movie

http://machine.hyundai-wia.com Head Office & Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9500

Overseas Sales Team 16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 596 8213

Hyundai WIA Machine Tools America 450 Commerce Blvd. Carlstadt, NJ 07072

Tel +1 (630) 625 5600

HYUNDAI WIA Machine Tools Europe TECH CUBE Alexander-Fleming-Ring 57, 65428 RÃ¼sselsheim Germany Tel +49 6142 9256 0 Fax +49 6142 9256 100 India Branch Office #4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India

Tel +91 44 3290 1719 2019-07 003.019 ENG