Hardness tests

Page 1

Description The Brinell hardness test uses a ball indenter of diameter, D, which is pressed into the surface of the test piece using a prescribed force, F. The time for the initial application of the force is 2 s to 8 s, and the test force is maintained for 10 s to 15 s. The diameter of the indentation, d, is measured after the force has been removed. The Brinell hardness number, HB, is given by: HB = Constant Ă— F / Surface area of indentation

Standard Brinell Scales Hardness scale

Ball diameter, D (mm)

Nominal force, F (N)

HBW 10/3000

10

29420

HBW 10/1500

10

14710

HBW 10/1000

10

9807

HBW 10/500

10

4903

HBW 10/250

10

2452

HBW 10/100

10

980.7

HBW 5/750

5

7355

HBW 5/250

5

2452

HBW 5/125

5

1226

HBW 5/62.5

5

612.9

HBW 5/25

5

245.2

HBW 2.5/187.5

2.5

1839

HBW 2.5/62.5

2.5

612.9

HBW 2.5/31.25

2.5

306.5

HBW 2.5/15.625

2.5

153.2

HBW 2.5/6.25

2.5

61.29

HBW 1/30

1

294.2

HBW 1/10

1

98.07

HBW 1/5

1

49.03

HBW 1/2.5

1

24.52

HBW 1/1

1

9.807

The designation "HBW" specifies the use of a tungsten carbide ball indenter. The designation "HBS" specifies the use of a hardened steel ball indenter but is now deleted from standards. It should be noted that measurements of HBW and HBS on the same sample may differ in value due to differences in the tribological characteristics of the indenter-specimen interface.

Standards BS EN ISO 65061:2005,

Metallic materials. Brinell hardness test. Test method


(BS 240:Part 1:1962) ASTM E10-01

Standard Test Method for Brinell Hardness of Metallic Materials

Please contact us with your enquiry or telephone if you prefer. MATERIALS.CO.UK is a division of Inspiratech 2000 Ltd Tel: 01788 522792 • Fax: 01788 522905

Indentec 4150LK Rockwell Hardness Tester

Description The Rockwell and Superficial Rockwell hardness test uses either a 120° diamond cone with a 0.2mm radius spherical tip or a ball indenter of a specified diameter. The indentor is pressed into the surface of the test piece using a two step application - a preliminary force P followed by an additional test force. The preliminary force should be applied and maintained for a duration that shall not exceed 3 s. The increase in force from the preliminary force condition to the total


test force F should occur in between 1 and 8 s. This force is then maintained for a duration of 4 Âą 2 s. The additional force is then removed and, while the preliminary force is maintained, the reading is made after a short stabilisation time. The result of the test is read directly from the machine as: HR = E - e where: E = indenter constant, and e = the permanent increase in penetration depth.

Standard Rockwell Scales Scale

Indenter

Preliminary force P (N)

Total force F (N)

Application

HRA

Diamond cone

98.07

588.4

Sheet steel: shallow case-hardened

HRB

Ball 1.5875 mm dia.

98.07

980.7

Cu and Al alloys; annealed low C steels

HRC

Diamond cone

98.07

1471

Hard steels; CI, deep case-hardened

HRD

Diamond cone

98.07

980.7

Thin hard steel; med. case-hardened

HRE

Ball 3.175 mm dia.

98.07

980.7

Cast iron; Al; Mg; and bearing metals

HRF

Ball 1.5875 mm dia.

98.07

588.4

Annealed Cu alloys; thin soft sheets

HRG

Ball 1.5875 mm dia.

98.07

1471

Malleable CI; bronzes; Cu-Ni alloys

HRH

Ball 3.175 mm dia.

98.07

588.4

Soft materials; high ferritic; Al; Pb; Zn

HRK

Ball 3.175 mm dia.

98.07

1471

Al and Mg alloys

HRL

Ball 6.350 mm dia.

98.07

588.4

Thermoplastics

HRM

Ball 6.350 mm dia.

98.07

980.7

Thermoplastics

HRP

Ball 6.350 mm dia.

98.07

1471

Thermosetting plastics

HRR

Ball 12.70 mm dia.

98.07

588.4

Very soft plastics and rubbers

HRS

Ball 12.70 mm dia.

98.07

980.7

-

HRV

Ball 12.70 mm dia.

98.07

1471

-

HR 15N

Diamond cone

29.42

147.1

Hardness tests used for thin sheets,


HR 30N

Diamond cone

29.42

294.2

HR 45N

Diamond cone

29.42

441.3

HR 15T

Ball 1.5875 mm dia.

29.42

147.1

HR 30T

Ball 1.5875 mm dia.

29.42

294.2

HR 45T

Ball 1.5875 mm dia.

29.42

441.3

HR 15W

Ball 3.175 mm dia.

29.42

147.1

HR 30W

Ball 3.175 mm dia.

29.42

294.2

HR 45W

Ball 3.175 mm dia.

29.42

441.3

HR 15X

Ball 6.350 mm dia.

29.42

147.1

HR 30X

Ball 6.350 mm dia.

29.42

294.2

HR 45X

Ball 6.350 mm dia.

29.42

441.3

HR 15Y

Ball 12.70 mm dia.

29.42

147.1

HR 30Y

Ball 12.70 mm dia.

29.42

294.2

HR 45Y

Ball 12.70 mm dia.

29.42

441.3

foils, coatings, surface heat treatments, and polymers including their surface treatments

ASTM standard

Standards BS EN ISO 2039-1:2003, (BS 2782-3:Method Plastics. Determination of hardness. Ball indentation method 365D:1997) BS EN ISO 2039-2:2000 Determination of Rockwell hardness. BS EN ISO 6508-1:2005, Metallic materials. Rockwell hardness test. Test method (scales A, B, C, D, E, F, G, H, K, N, T) BS 891:Part 1:1962 ASTM D785-03

Standard Test Method for Rockwell Hardness of Plastics and Electrical Insulating Materials

(ASTM E1842-96)

Standard Test Method for Macro-Rockwell Hardness Testing of Metallic Materials


Standard Test Methods for Rockwell Hardness and Rockwell Superficial Hardness of Metallic Materials

ASTM E18-05

Please contact us with your enquiry or telephone if you prefer.

MATERIALS.CO.UK is a division of Inspiratech 2000 Ltd Tel: 01788 522792 • Fax: 01788 522905

Vickers Hardness Tester

Description The Vickers hardness test uses a square-based pyramid diamond indenter with an angle of 136º between the opposite faces at the vertex, which is pressed into the surface of the test piece using a prescribed force, F. The time for the initial application of the force is 2 s to 8 s, and the test force is maintained for 10 s to 15 s. After the force has been removed, the diagonal lengths of the indentation are measured and the arithmetic mean, d, is calculated. The Vickers hardness number, HV, is given by: HV = Constant × Test force / Surface area of indentation

Standard Vickers Scales Micro-hardness Test force scales F (N)

Low-force Test force hardness scales F (N)

Macro-hardness Test force scales F (N)

HV 0.01

0.09807

HV 0.2

1.961

HV 5

49.03

HV 0.015

0.1471

HV 0.3

2.942

HV 10

98.07


HV 0.02

0.1961

HV 0.5

4.903

HV 20

196.1

HV 0.025

0.2452

HV 1

9.807

HV 30

294.2

HV 0.05

0.4903

HV 2

19.61

HV 50

490.3

HV 0.1

0.9807

HV 3

29.42

HV 100

980.7

Standards BS EN ISO 6507-1:2005, (BS 427:Part 1:1961)

Metallic materials. Vickers hardness test. Test method

ASTM E92-82(2003)e2

Standard Test Method for Vickers Hardness of Metallic Materials


Leitz Miniload 2 Microhardness Tester

Background Vickers Indenter Originally, the Vickers hardness test was developed for test loads of 1 to 120 kgf. The need for smaller indentations was subsequently recognised and a low-load "microhardness" or more correctly "microindentation" Vickers tester was developed. The shape of the Vickers indentation is geometrically similar at all test loads and therefore, the hardness value is constant over a very wide test load range, provided the test specimen is homogeneous. Knoop Indenter The Vickers test uses a square pyramidal indenter which is prone to crack brittle materials. Consequently, the Knoop test using an rhombic-based (diagonal ratio 7.114:1) pyramidal indenter was developed which produces longer but shallower indentations. For the same load, Knoop indentations are about 2.8 times longer than Vickers indentations. Experience with a wide range of ceramics has proven that the Knoop indentations are far less likely to crack than Vickers indentations. Applications  Hardness gradients  Surface hardness  Case depth  Coating hardness  Phase hardness  Hardness of grains  Hardness at grain boundaries  Hardness of powders  Hardness of fragile materials

Specification Indenters

Vickers, Knoop

Loads

5 ± 0.05, 10, 15, 25, 50, 100, 200, 300, 500 g

Objectives

10x, 50x

Magification

100x, 500x

Stage size

X axis 135mm, Y axis 135mm

Stage travel

X axis 25mm, Y axis 25mm

Max sample height

100mm approx

Standards BS 3900-E12.1:2000, ISO 6441-1:1999

Methods of test for paints. Determination of Knoop hardness by measurement of the indentation length using a microscope

BS 3900-E12.2:2000, ISO 6441-2:1999

Methods of test for paints. Determination of Knoop hardness by measurement of the indentation depth

BS 5411-6:1981,

Methods of test for metallic and related coatings. Vickers and Knoop microhardness tests


ISO 4516-1980

DD ENV 843-4:1995

Advanced technical ceramics. Monolithic ceramics. Mechanical properties at room temperatures. Vickers, Knoop and Rockwell superficial hardness tests

ASTM B578-87(1999)

Standard Test Method for Microhardness of Electroplated Coatings

ASTM B721-91(1999)

Standard Test Method for Microhardness and Case Depth of Powder Metallurgy (P/M) Parts

ASTM C730-98

Standard Test Method for Knoop Indentation Hardness of Glass

ASTM C849-88(1999)

Standard Test Method for Knoop Indentation Hardness of Ceramic Whitewares

ASTM C1326-99

Standard Test Method for Knoop Indentation Hardness of Advanced Ceramics

ASTM C1327-99

Standard Test Method for Vickers Indentation Hardness of Advanced Ceramics

ASTM E384-99e1

Standard Test Method for Microindentation Hardness of Materials


PORTABLE TESTER

Proceq Equotip Hardness Tester

Description The Leeb hardness test is a dynamic or rebound method where the ratio of the rebound velocity to the impact velocity of a tunsten carbide ball or a diamond tipped impact body is used to calculate the Leeb hardness number, L, according to the equation:

L=

Rebound velocity x 1000 Impact Velocity

The hardness number is followed by the symbol HL with one or more suffix characters representing the type of impact device.

Standards ASTM A956-06

Standard Test Method for Leeb Hardness Testing of Steel Products

Please contact us with your enquiry or telephone if you prefer.


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.