SINGAPORE AERO ENGINE SERVICES LIMITED (SAESL) by Outlook Publishing

SINGAPORE AERO ENGINE SERVICES LIMITED (SAESL)

The best, servicing the best

www.saesl.com.sg

SINGAPORE AERO ENGINE SERVICES LIMITED (SAESL)

E X P E R T I S E

A N D

PRECISION

SAESl’s longstanding partnership with Rolls-Royce in Asia-Pacific has led to almost two decades of success in manufacturing Trent engines for airlines across three continents Written by: Matthew Staff • Project Manager: Tom Cullum or nearly 15 years, Singapore Aero Engine Services Limited (SAESL) has been one of the pioneering manufacturing companies in the region, cementing its position as Rolls-Royce’s Trent Centre of Excellence to lay the foundations for an ever-increasing influence in the wider sector.

Specialising in the repair and overhaul of Rolls-Royce’s Trent aero engine assortment - including the Trent 500, Trent 700, Trent 800 and Trent 900 for both Airbus and Boeing aircraft - the Company’s growth is evidence enough of the operational excellence achieved since its inception in 2001; subsequently carrying out work on more than 2,000 engines for clients across three continents.

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All told, SAESL’s portfolio comprises operations alongside 15 globally notorious businesses, applying its highly reputed range of services which include not only engine overhauls, but also more specific component maintenance and repairs, engine testing and on-wing support through boroscoping and boroblending. “Through its parent companies, SAESL combines the knowledge of

Rolls-Royce, an original equipment manufacturer, with 20 years of overhaul experience of Hong-Kong Aero Engine Services Limited and Singapore Airlines Engineering Company,” the Company explains. “SAESL has an innovative state-ofthe-art, in-line gantry system that is capable of handling module change and module overhaul work... This gives us flexibility to manage our

engine load. “Our qualified and experienced overhaul support team provides 24-seven assistance to all our customers. Additionally, we offer advanced component repair capabilities and are the recognised Rolls-Royce Centre of Excellence for compressor blade repair amongst other high technology repair processes.”

Leveraging expertise

As one of the world’s most renowned and active manufacturers, the international cachet that comes with working alongside Rolls-Royce has gone a long way in facilitating SAESL’s own development, both internally and externally. Subsequently producing Trent Engines for a host of national airlines including AirAsia, Air New Zealand, Air

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S A E S L

Transat, China Southern, Delta Airlines, Emirates, Etihad Airways, Garuda Indonesia, Malaysia Airlines, Middle East Airlines, Qantas, Qatar Airways, Singapore Airlines, Thai Airways, Virgin Atlantic and Yemenia Airways - the extent to which SAESL’s engineering capabilities can be found continues to open further doors for the Company. In 2015, one such door has opened in India with SAESL partnering with Tata Technologies to launch a Global Engineering Centre, designed to provide comprehensive services for equipment harmonisation, as well as an improvement in lean operations and turnaround times. As part of the deal, Tata will help to enhance the internal processes that go into the complex manufacturing of Trent engines, paying special attention to tooling and manufacturing engineering, engineering services, technology consulting and component repair; agreed upon under the GEC (Group Executive Council) model. “Through the GEC model, we will be able to leverage Tata Technologies’ expertise as an engineering partner and technology consultant, allowing us to further develop engine and component repair capability,” SAESL Chief Executive Officer (CEO), Paul Inman was quoted as saying at the time of the announcement. “With our existing relationship, Tata Technologies has understood our requirements and is helping us meet demands while focusing on building quality and reducing costs.” Tata Technologies’ Managing Director and CEO, Warren Harris added: “At Tata Technologies, we focus on working as a team with our partners to create exceptional products through improved engineering and design, and product development technology.” SAESL’s engineering capabilities continue to open doors for the Company such as partnering with Tata Technologies in India

Strength to strength

With the backing of Rolls-Royce and more than 2,000 engines successfully

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MHE-DEMAG

HE-Demag is South East Asia’s leading provider of material handling solutions including a comprehensive range of industrial cranes and hoists, warehousing equipment such as warehouse trucks and dock levellers, as well as equipment for safe working at heights and automated car-parking systems. Established in 1972 as a 50:50 joint venture of Terex MHPS GmbH and Jebsen & Jessen (SEA) Pte Ltd, MHE-Demag operates within a closeknit regional network in South East Asia & Asia-Pacific, supported by 61 sales and service offices and eleven manufacturing facilities in Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, Taiwan and Australia. To date, the Group has built over 21,000 industrial cranes, 12,500 loading bay equipment for warehouses and more than 1,000 building maintenance systems in South East Asia and beyond. Efficient business operations are driven by a workforce of some 1,600 competent employees, comprising a seasoned management team and over 500 service engineers and technicians. All this is complemented by advanced IT infrastructure, including an intelligent ERP system with real-time inventory management, as well as a fleet management system for its fleet of over 200 service vans, which has led to a strong culture for quality and reliability within the organisation. As part of the corporate and social responsibility to employees and the environment, MHE-Demag has pledged its commitment to the regional drive of diligent practices in Environment, Health & Safety (EHS) at the workplace, manufacturing facilities and on site. T +65 63053500 E info_mhe@mhe-demag.com

www.mhe-demag.com

Material Handling Equipment

The name for material handling

With more than 40 years of experience in the industry, MHE-Demag is a trusted brand for superior material handling, with a strong commitment to sound engineering practices and creative problem-solving methodologies.

MHE-Demag Cranes & Components

• Designed with safety and maximum flexibility in mind • Robust and built to last • Innovative solutions for greater efficiency

Established in 1972, MHE-Demag regional network Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, Taiwan and Australia Range of products & services • Overhead travelling cranes • Hoists • Explosion proof cranes • Warehouse trucks • Dock levellers • Gondolas • Automated car-parking systems • Aerial platforms • Power rail systems • Gantry cranes • Slewing jib cranes • Air hoists • Services • Parts • Refurbishment

MHE-Demag (S) Pte Ltd A joint venture between Jebsen & Jessen (SEA) Pte Ltd and Terex MHPS GmbH

33 Gul Circle, Singapore 629570 Tel: +65 6305 3500 Fax: +65 6862 1933 www.mhe-demag.com

S A E S L

EATON Eaton’s repair solutions optimize cost savings, quality and service. Eaton is a leading OEM supplier for full pneumatic ducting systems and engine sealing solutions. We also specialize in fuel, oil, and breather tubing and ducting, in addition to slide and flexible joints, machined couplings, and fuel and hydraulic conveyance components. · Fast turnaround (average of 15 days) · Substantial cost savings over replacements · FAA, EASA and CAAC approved repair station facilities · Services include retrofits and upgrades

T +65 9663 1032 E HockAnnSoh@Eaton.com

www.eaton.com/aerospace

PROGRESSIVE SURFACE

Former Rolls-Royce CEO, John Rishton

engineered to varying requirements, SAESL’s end product capabilities are undoubted, but this is not to say that the Company doesn’t continue to refine its own manufacturing processes too, as epitomised by the recent Tata partnership. Such a commitment to operational excellence is compounded by its up-skilling of employees, and general dedication to enhancing the talent pool within the sector and region. Known and named as a ‘Centre of Excellence’, the training of employees is key to ensure that the end products do remain equally excellent, and the sustainability of this approach has recently been addressed by another pivotal initiative being undertaken alongside Rolls-Royce.

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Known and named as a ‘Centre of Excellence’, the training of employees is key to ensure that the end products do remain equally excellent...

AESL uses Progressive Surface® waterjet cleaning, automated blade peening, grit blasting, and robotic shot peen systems to perform engine overhaul and component repair. SAESL has purchased nearly a dozen Progressive machines, along with Progressive closedloop process controllers, since 2001. SAESL continues to choose Progressive because of its proven track record, process-specific system engineering, world-class machinery, and lifetime support. Progressive partner Transtherm Technologies provides local service. Progressive Surface is a global leader in the design and manufacture of automated machinery and closedloop process controls for thermal spray coating, shot peening, abrasive grit blasting, and waterjet stripping applications. T +1 (616) 957-0871

www.progressivesurface.com

Eaton: The industry’s best value for full-service ducting & dynamic seal repair

Eaton is a leader in component expertise and the industry’s largest supplier of pneumatic ducting and joints for aircraft engines, APUs and airframes. We repair and overhaul pneumatic, fuel, oil, and breather ducts and related

products regardless of OEM., as well as seals. Eaton offers the world’s broadest selection of axial and radial dynamic seals for aircraft engines, APUs and accessories. www.eaton.com/aerospace

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S A E S L

Supported by International Component Overhaul and Singapore Airlines - as well as European logistics specialists, Kuehne + Nagel - RollsRoyce and SAESL are highlighting the importance of STEM subjects (science, technology, engineering and maths) in an attempt to encourage students into the aerospace and manufacturing sector in years to come. Ultimately, the Trent 1000 school tour hopes to reach as many as six million people by 2020 through a range of programmes, aided by RollsRoyce’s business partners, to ensure that the currently flourishing industry in Singapore continues to thrive in the future. “SAESL understands that it is our people who made what SAESL is today,” the Company states in relation to its continued support of individual development. “We celebrate its success with various company events, which foster stronger working relationships amongst ourselves. Through team work, we continue to go from strength to strength.” The SAESL Sports and Recreation Committee further emphasises

this ethos, fostering a positive atmosphere, indicative of what is required to be a vibrant and entrepreneurial business. “We work hard and play hard,” the Company affirms.

Quality and safety

The creation of proactive and mutually beneficial relationships is also seen throughout SAESL’s supply chain, having worked alongside local partners for the best part of two decades in some cases. Stability in areas such as this provide the ideal platform to be flexible and proactive in others, especially regarding the ongoing investments that are required to keep ahead of the industry curve, and in line with Rolls-Royce’s globally competitive demands. At the beginning of 2015, a new test pod was purchased to this end - a joint venture with Rolls-Royce - while SAESL is also planning to move into laser repair in order to improve efficiencies by as much as 80 percent. All in all, being stagnant or reactive is not an option, and a further $90

SINGAPORE TEST SERVICES

ingapore Test Services Pte Ltd (STS) is a leading provider of onestop accredited industrial testing,

inspection, certification, calibration and training services for more than 30 years. We help our customers of various industries meet their quality, maintenance, environment, health and safety compliance requirements with emphasis on quality service, quick turnaround time and customer satisfaction. T +(65) 6854 3567 E sales.sts@stengg.com

www.test.com.sg

UTC AEROSPACE SYSTEMS

oodrich TAECO Aeronautical Systems (Xiamen) Co., Ltd. provides maintenance, repair and overhaul services for key aircraft components in engine control systems, flight control systems and other systems manufactured by UTC Aerospace Systems; serving customers across major airlines and maintenance providers in the Asia Pacific region. As part of a JV of UTC Aerospace system, the Company holds multiple airworthiness approvals enabling a wide coverage of both domestic and overseas customers. UTC Aerospace Systems’ comprehensive array of systems, components and support agreements help achieve optimal aircraft utilization, offering optimum convenience in servicing customers across 26 countries around the world.

www.utcaerospacesystems.com

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Tel: (65) 6660 7271/ 6660 7322 Fax: (65) 6261 2617 Email: stsb@stengg.com www.test.com.sg

Delivering solutions for the high-end industries and sectors

Failure Analysis

Singapore Test Services Pte Ltd (STS) is a leading provider of one-stop accredited industrial testing, inspection, certification, calibration and training services for more than 30 years. As a professional independent testing, inspection, certification and calibration centre, we employ highly reliable and accredited test methods coupled with the latest proven technologies, to provide our customers with accurate and reliable test reports. Our accolades, accreditations and regulatory approvals reflect the trust and integrity with which we perform our duties. Our independent and unbiased assessments lead to customersâ&#x20AC;&#x2122; increasing confidence in their products and services, thus enhancing their companyâ&#x20AC;&#x2122;s value proposition to their respective customers.

Calibration of Dimensional Gauges & Instruments

Site Testing, Measurement, Analysis & Evaluation Services

Management Systems Certification Material & Metallurgical Testing Environmental Testing Occupational Health Testing Molecular & Microbiological Testing

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S A E S L

million has been spent in recent months to increase building capacities; investing in a new facility capable of holding more than 300 engines. From a product perspective, there is also a host of new engines in the process of being added to the portfolio, which could give SAESL its most significant rise in business for years. All of this is underpinned by the Company’s commitment to expertise and precision; a philosophy which demands nothing less that optimum processes, optimum manufacturing equipment, and optimum management systems in place. “Quality and safety are primary considerations for all operations undertaken by SAESL at all times,” the Company notes. “Evident by our Airworthiness approvals and other certifications attained, the integrity of our customers’ engines and components are of the highest priority.

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...we have an established quality and safety management systems that ensure that our customers’ needs are fully met, while complying with all regulatory and legal requirements

Simon Morris, General Manager of SAESL

“To this end, we have an established quality and safety management systems that ensure that our customers’ needs are fully met, while complying with all regulatory and legal requirements.”

Servicing the best

Glancing back at the continuous improvement of SAESL, significant milestones are evident in 2009 and 2013 through the extension of its original facility and the construction of its own new engine test centre, respectively. The latest partnerships alongside Tata and Rolls-Royce, accompanied by the Company’s capital expenditures and internal advancements, will add 2015 to this list of landmark periods, as it continues to strive to be the best, in order to serve the best. “SAESL has grown significantly over the years and with a reputation for service excellence and a strongly

engines,” the Company says. “We are committed to servicing the best by the best.” The ethos of servicing the best also incorporates a concerted effort in surrounding communities as part of its corporate social responsibility efforts, adding a further string to SAESL’s bow and ensuring that it has all the facets required within the Company, to be the manufacturer that the wider industry continues to put its faith in. SAESL adds: “With more than a decade of operational history, SAESL has established a culture of quality and safety that is embraced by all our employees, from the top management down to our competent workforce. “This culture is nurtured through various training and awareness established customer base, we are well programmes, fostering an atmosphere positioned in the Asia-Pacific region for of open reporting and prompt continued growth through the reliable feedback between the leadership and the team, who form the backbone of and effective repair, maintenance SAESL’s core competencies.” and overhaul of Rolls-Royce Trent

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Singapore Aero Engine Services Pte Ltd (SAESL) 11 Calshot Road Singapore 509932 T: +65 6415 7400 E: customer.business@saesl.com.sg