The Packman | May-June 2022 by The Packman

VOLUME 4 l ISSUE 6 l MAY-JUNE 2022

RS. 150

ECHAAR DEMONSTRATES FLEXOMASTER HR500 AT OPEN HOUSE IN AMBERNATH

Sai Com’s seventh Nilpeter press installed at Guwahati plant

UFlex Asepto makes rapid inroads into the global aseptic liquid packaging market

Michelman aims to add positive recycling value to packaging

Editorial

his will be a very exciting month for the print and packaging industry. After several postponements due to uncertainties caused by the pandemic, Printpack India is back! From 26 to 30 May 2022, the printing and packaging fraternity will converge at India Expo Center, Greater Noida. Printpack India is not only a printing-packaging trade fair to see the latest developments and to place orders; it is also a confidence barometer for the entire print media industry itself, its markets, its clients and its suppliers. The packaging industry is changing. New technologies are establishing themselves. The Printpack event has always responded to this change and has opened up new visitor target groups with state-of-the-art technologies and new solutions. At the last PrintPack, organized in 2019 at India Expo Centre, Greater Noida, 509 Indian and foreign exhibitors had displayed their state-of-the-art machinery and other equipment on a net area of 65,000 square meters. The overall growth in space booking compared to the previous edition recorded an increase of 47%. The show attracted business visitors from 82 countries and recorded an overall increase of 75% compared to the previous edition. There were many highlights at PrintPack India 2019 – including live demonstration of several sheetfed multicolor presses (a rarity for a 5- or 6-day show anywhere nowadays). Even this year, the show is fully booked. Visitors can expect to see several live demonstrations of machines (printing as well as converting) at the show. Another attraction of the Printpack event will be the Print Business Outlook Conference 2022. The Association for Print Technologies (APTech India), formerly NPES, will host the conference in partnership with the Indian Printing Packaging and Allied Machinery Manufacturers’ Association (IPAMA) which will be held on 28 May 2022, India Expo Centre, Greater Noida in conjunction with the Printpack India 2022 exhibition. The full-day conference, ‘Print: Can Innovation Awaken a Sleeping Giant?’ will bring together printers, publishers, manufacturers, and suppliers to examine current issues and discuss the latest developments facing today’s printing industry. Printing and packaging companies are facing unprecedented challenges. Printers’ margins are getting thinner, and the increasing costs and scarcity of labor are affecting the print and packaging world. With this backdrop, attention is increasingly turning to the promise of robotics and automation to boost global printing, improve efficiencies, and better safeguard security printing globally. The conference will raise and debate critical issues facing the industry. The key focus will be on the problems facing the global printing and packaging industry; emerging applications; critical developments in the industry; key enabling technologies for printed electronics applications; and evaluation of the challenges and barriers facing the industry. The conference will be an important event for developing invaluable cooperation, partnership and exchange with the ‘Who’s Who’ in the printing industry fraternity. Attendees can have the opportunity to learn about the latest developments in the local and national regions and the trends across the globe – from the best technology companies to solution providers, enabling you to find the exact product you need for your business. Our team will be at Printpack 2022 on all days. You are most welcome to visit our stand at Hall 15, Stand J51B.

– Mahan Hazarika, Editor, editor@thepackman.in

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CONTENTS Design and Marketing

PAGE 20 EDITORIAL

Editorial----------------------------------------------03

DESIGN AND MARKETING

Huhtamaki prints 12 million unique packs for Nestlé KitKat----------------- 6 Stora Enso introduces formed fiber lids for takeaway packaging-------------- 6 PET aerosol container for home and personal care products------------- 8 Berry develops metal-free, 100% polyolefin dispenser---------------------- 9

PREPRESS AND SOFTWARE

Miraclon expands PureFlexo Printing with support for spot color inks----------------10 X-Rite releases ColorCert ScoreCard Server--------------------------------10 Hybrid Software acquires iC3D---------------12

SUSTAINABILITY

Michelman aims to add positive recycling value to packaging-------------------14 Coffee lid with PulPac’s Dry Molded Fiber technology----------------------------------16 ITC achieves milestone of plastic neutrality--------------------------------------------16 Procter & Gamble India ecomes ‘plastic waste neutral’----------------------------17 Huhtamaki Foundation sets up its first recycling plant in Maharashtra-------18 McDonald’s tests circular clear cups sourced from recycled and biobased materials-------19

PAGE 41 FILLING AND SEALING

H.B. Fuller’s adhesives solutions at Printpack India 2022-----------------------------24

Syntegon presents versatile food packaging portfolio to Indian customers----41

Print O Pack Global Offset invests in Robus India’s automatic die-cutter--------20

Baumer HHS’s new lighting system to shorten setup time--------------------------------25

FOOD AND BEVERAGES

UFlex Asepto makes rapid inroads into the global aseptic liquid packaging market------42

LABELS

McDonald’s to increase Chain of Custody certified fiber across packaging portfolio----45

Sai Com’s seventh Nilpeter press installed at Guwahati plant---------------------26

Elopak and GLS announce joint venture in India------------------------------46

Avery Dennison starts operations in Greater Noida----------------------------------28

Archroma launches odorless paper-based food packaging------------------46

Xeikon introduces gold and silver metallic toners for its Xeikon Cheetah 2.0-------------28

Robotic case packing machine for punnets and clamshells---------------------47

Konica Minolta reaches 1000th AccurioLabel press milestone-----------------30 Canon Group buys Edale for labels & packaging-------------------------------------------30 Jindal Poly Films acquires SMI Coated Products----------------------------31

FLEXIBLES

Echaar demonstrates Flexomaster HR500 at open house in Ambernath---------32 Cosmo Films’s new CPP film line at Aurangabad----------------------------------------34 gayatri rub tech displays its range of rollers------------------------------------35 SG Edge at Plastasia 2022--------------------35 Plastindia 2023 launch event at Le-Meridien, New Delhi-------------------------36

Siegwerk announces further expansion in India--------------------------------38

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Out-of-the-box automation solution for VFFS machine---------------------40

FTA presents fifth Gold Award to Bengalurubased iTek Packz---------------------------------24

DIC India celebrates 75th anniversary------38

PAGE 48

MONOCARTON

INKS AND CONSUMABLES

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M AY - J U N E 2 0 2 2

LOGISTICS

Storopack launches new PAPERplus Track paper cushion system-------------------48

PRINTPACK INDIA 2022 PREVIEW

Printpack India all set for yet another grand show------------------------------50

INDUSTRY NEWS

Konica Minolta India appoints Katsuhisa Asari as managing director-------52 Pamex gears up for 2023-----------------------52 Inkmaker Shanghai appoints Kangrin as agent for deco paper in China-----------------54 Amcor to expand healthcare packaging capabilities in Europe-------------54 Aptar Activ-Blister solutions now available for manufacturing in EMEA--------55 HSIL is now AGI Greenpac---------------------55 Toppan acquires Thai packaging manufacturer---------------------------------------56 Milliken expands capacity----------------------56

Design and Marketing

z VARIABLE DATA PRINTING

Huhtamaki prints 12 million unique packs for Nestlé KitKat

n a category-first innovation, Huhtamaki India, a leading provider of primary consumer packaging and decorative labeling solutions in India – and part of Huhtamaki, a key global provider of sustainable packaging solutions based in Finland, has printed 12 million unique packs for Nestlé Kitkat #LoveBreak Series. To celebrate the month of February as the ‘Season of Love’, Nestlé KitKat rolled out limited edition packs called #LoveBreak building on the insight that every relationship is unique, so, should be the way to express love. Huhtamaki India has delivered 12 million unique packs of the collection using variable data printing technique. The designs were printed on a state-of-the-art digital press machine at its Silvassa plant using complex cold seal operation. The limited edition packs have three design categories based on relationship archetypes named BAE (romantic partners), BFF (best friends) and BUDDY (casual friends). Each of these design categories have a representational outline shape with quirky mosaic

to support them in growing their market. Smart and innovative digital printing enables a realm of new packaging possibilities in terms of variable data printing, short-runs, quick turn-around time and energizing shelf-appeal of flexible pouches and laminates. Digital printing delivers high-resolution and enables layering of printed patterns to form a multicolor pattern delivering perfect registration, matching gravure printing with all colors printed in a single pass.” The limited edition packs have three design categories based on relationship archetypes named BAE (romantic partners), BFF (best friends) and BUDDY

patterns inside that change shape on each pack, thus making each a unique expression of love. Speaking about the innovation, Dr. Igor Popovic, interim CEO, Huhtamaki India, said, “Through cutting-edge technology and innovation, we are able to address complex and challenging needs of our customers

“One of the biggest advantages of digital printing is that it can effortlessly enable design innovations to support the marketing narrative of the brands by simplifying the process of printing packs that are personalized, engaging and even fun for consumers,” Popovic added. Huhtamaki is on a journey to become the first choice in sustainable packaging solutions with a focus to ensure its products are recyclable, compostable, or reusable by 2030. Huhtamaki strives to earn this position every day with its innovative products that ensure hygiene and safety for food on-the-shelf and food on-the-go. z

z COLLABORATES WITH PICADELI

Stora Enso introduces formed fiber lids for takeaway packaging

tora Enso has partnered with Picadeli, a leading takeaway salad bar company, to introduce formed fiber lids for takeaway packaging that are recyclable and biodegradable. The lids are made from PureFiber by Stora Enso, which

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the company says is produced from wood-based formed fiber sourced from sustainably managed forests and using green energy. The PureFiber lids reportedly contain no plastic, as well as no per- and poly-fluoroalkyl substances or other forever chemicals.

In addition, the companies claim the new lids are recyclable and biodegradable. The carbon footprint of the PureFiber lid is up to 75% lower compared to alternative materials such as plastic or bagasse, the companies add.

Key Clients

BLA PACKAGING

ENGRAVE

CONVERTING IDEAS INTO REALITY

PACKAGING

And Many More...

ERP & CRM Solution Providers For: Flexible Packaging Films & Paper Alu Alu Foil Induction Wads, Lids Mono-cartons Rigid Packaging Labels Corrugation Roto Gravure Printing Cylinders Chemicals ATS Bouquet, BGF-001, Sector 132, Noida - 201301, UP, India

+91 9871597781 | +91 9958859813 Email: info@ﬂexibizerp.com www.ﬂexibiz-erp.com

Design and Marketing PureFiber can be used for applications including single-use food packaging items like cups, bowls, clamshells, plates, and lids. The new formed fiber lids apparently offer a good user experience and tightly seal the goods inside. Sohrab Kazemahvazi, SVP of formed fiber at Stora Enso, says, “Our strategic aim is to grow with sustainable, scalable, and innovative packaging solutions. We do this by supporting strong forerunner brands such as Picadeli in meeting the growing consumer demand for plastic-free and circular solutions. A salad bowl lid is a good example of an everyday single-use plastic item that can make an important difference on climate footprint when replaced by a sustainable alternative.”

PureFiber can be used for applications including single-use food packaging items like cups, bowls, clamshells, plates, and lids

The formed fiber lids have been available to consumers at Picadeli salad bars since March 2022. Stora Enso says that PureFiber can also be used to replace plastic packaging for other industries, such as agriculture,

electronics, and cosmetics. The company recently invested EUR 8 million to double its production capacity of formed fiber in Europe. z

z SIDEL’S PRESSURESAFE

PET aerosol container for home and personal care products

idel has launched PressureSAFE, a PET aerosol container suitable for home and personal care products, which is approved for recycling in traditional PET streams and reportedly offers a lower carbon footprint than aluminum alternatives.

design and viscosity level with a specific vault shape, to offer a final product that is fully compliant with FEA and PARG aerosol regulations. The company’s active mould base solution apparently provides the on-site production-line blower configuration to produce the aerosol spray design.

Sidel claims that the PET aerosol container is resistant to pressure in order to maintain a safe structure and to protect against leakages, breakages, and rolling during transportation and storage. The company says that this makes the PET container as safe as metal aerosol containers.

Mikael Derrien, packaging and tooling innovation manager at Sidel, says, “The adoption of PressureSAFE aerosol containers enables companies to demonstrate their carbon-saving credentials, reflecting their own environmental commitment, while responding to the sustainability demands of their customers. We’ve taken our 30-years of technical design, innovation and packaging experience and translated this into the new PressureSAFE product.

In addition, the company suggests that the PressureSAFE PET aerosol container provides a competitive, sustainable alternative to traditional metal containers. Sidel reports that the average PET market price is lower than aluminum, while PET reportedly has a raw material carbon footprint that is almost half that of aluminum – 645g of CO2eq for aluminum compared to 380g of CO2eq for PET, based on a 150ml personal care product and according to the company’s data.

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According to Sidel, PET aerosol containers are 100% recyclable and can be recycled within the PET stream

PET aerosol containers are 100% recyclable and can be recycled within the PET stream, Sidel adds. According to Sidel, the patented PressureSAFE container base design combines an optimized preform

“The PressureSAFE packaging base design combined with a specific mould base system, and the right preform design enables companies to maintain and enhance their competitive edge by being able to offer their customers brand-specific packaging that is safe, robust and environmentally friendly.” z

Design and Marketing

z BERRY WAVE2CC

Berry develops metal-free, 100% polyolefin dispenser

erry Global has developed a 2cc dispenser made from 100% polyolefin with no metal parts, which the company says makes it recyclable when paired with PET bottles where appropriate facilities exist. The new dispenser will be available from the end of 2022. The 2cc size is the first in Berry’s new Wave atmospheric dispenser platform, with 3cc, 4cc and 0.25ml versions to be launched in the future. The company expects to invest over $100 million in the coming years in manufacturing capabilities throughout its global operations in order to provide localised supply to meet the identified demand from both national and international customers.

Jean-Marc Galvez, President, Consumer Packaging International (CPI) Division at Berry Global, said; “Circular innovation plays a fundamental role in delivering the sustainable and versatile dispensing solutions our customers demand. We are proud of our new Wave global platform. Our significant investment will sustain our global leadership in circular dispensers meeting local needs across our global manufacturing footprint.” Berry says the dispenser is made from 100% polyolefin, with no metal parts, which makes the dispenser recyclable when paired with a PET bottle where appropriate facilities exist. This has gained the Wave2cc a RecyClass A rating. It will also be available containing up to 70% post-consumer recycled (PCR) material. z

Recyclable 2cc dispenser from Berry delivers on sustainability and versatility

Prepress and Software

z CONTROLS UNWANTED INK SPREAD

Miraclon expands PureFlexo Printing with support for spot color inks

iraclon has launched spot color support for PureFlexo Printing. Introduced in 2021 for process printing, PureFlexo Printing controls unwanted ink spread and allows for greater latitude on press to meet today’s high-quality expectations of brand clients while maximizing plant output and efficiency. It reduces unscheduled press stops and ultimately improves businesses’ financial bottom line. Delivered as a new feature set for the Kodak Flexcel NX Print Suite for flexible packaging, the new launch enables flexible packaging printers to expand the cost-saving benefits of PureFlexo Printing to higher volume anilox applications, and is consistent with Miraclon’s commitment to deliver a constant stream of innovation to customers. “PureFlexo Printing is enabled by unique multi-functional plate surface patterns designed to precisely control ink flow during printing. The rigorously tested and patented technology set now includes surface patterns with edge effects specifically designed to manage the ink flow characteristics of spot color inks,” says Dr. John Anderson, director of advanced printing applications at Miraclon. “When higher anilox volumes are used for traditional larger pigment-based spot colors, it usually results in the use of harder tapes, higher impression, and other common printing practices to adjust to the higher anilox volumes. These practices often produce undesirable print effects such as halo, dirty print, and TEV (trailing edge void), while the higher ink volumes also have greater drying needs, causing slowdown in the flexographic printing process to increase drying capacity. PureFlexo Printing addresses all these typical issues to ensure better up-time and consistency on press,” says Anderson. “Spot color support for PureFlexo Printing is an important addition to any trade shop or converter’s toolset

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to maximize productivity in the press room,” adds Grant Blewett, chief commercial officer at Miraclon. “As businesses are continuously looking at improving efficiency to increase their financial bottom line while also minimizing their environmental impact, many customers are already experiencing the benefits that PureFlexo Printing delivers. The savings soon add up when the reduction of just one unscheduled press stop per day on a press can deliver up to 60,000 Euro or USD 65,000 in savings per year. The addition of its use for spot colors will now further support their business growth.” Spot color support for PureFlexo Printing is included in a subscription to the Kodak Flexcel NX Print Suite for flexible packaging, a fully integrated platform designed to provide tailored solutions for specific applications,

creating greater efficiencies in high quality flexo print, alongside expert assistance, and tools to maximize the benefits for pre-press providers and printers. z

z PRINT QUALITY CONTROL FOR PACKAGING X-Rite releases ColorCert ScoreCard Server

-Rite and Pantone has released the next generation of the ColorCert ScoreCard Server with new customizable dashboards and reports designed for packaging converters. Used by leading consumer packaged goods (CPG) brands as part of their brand quality control programs, this new release now offers print suppliers greater visibility into their press and production facilities to quickly identify color related issues, optimize production processes, and improve color quality scores.

“With the redesigned ColorCert ScoreCard Server, we are extending and expanding our statistical analysis capabilities to help converters elevate color performance and drive process improvements,” said Cindy Cooperman, vice president, brand global strategic accounts, X-Rite. “Now brands as well as print suppliers can use ColorCert ScoreCard Server to access unbiased quality results and collaborate on the packaging production workflow by seeing every color metric and identifying areas for improvement. This strengthens the print supplier and brand relationship while improving efficiencies.”

The right paper for Indian snacks

Preserve the taste and looks with a 100% natural grease-repellent paper for bags & wraps Packaging that looks beautiful and stays beautiful Healthy for consumers – food remains fresh A sustainable choice – paper from cultivated forests In the competitive Indian snack and fast food business, you are what you serve. Packaging from BillerudKorsnäs makes the food look just as good in the wrap or bag as it did in the frying pan. The packaging paper is free from optical brightening agents – good for consumer health and the environment. Protect your brand, not just the product. Scan the code for more info.

billerudkorsnas.com Mail: Zaheer.Abbas@billerudkorsnas.com Mobile: +919599225212

Prepress and Software MODERN, CONNECTED, AND CLOUD-BASED PLATFORM Part of the ColorCert Suite, the ScoreCard Server provides an overall view of print quality and color performance in a single number score that is relevant and easy to understand. Built from the ground up using a modern, secure, and flexible architecture, the redesigned ScoreCard Server features a new interface that allows converters to configure dashboards and create automated quality reports tailored for their daily print production meetings. Using one, integrated, cloud-based platform, pre-media and production managers have real-time visibility into color performance across all brand customers,

of color problems related to ink, press, or plate, make adjustments, and act on preventative maintenance issues to avoid unexpected downtime. Converters can better meet and exceed customer color quality requirements the first time and every time.

presses and production facilities. Advanced analytics allow managers to drill down into specific jobs, compare color quality between print and packaging component runs, and uncover trends over time. This level of visibility enables operators to identify causes

ColorCert ScoreCard Server is an open software ecosystem and supports today’s digital packaging workflows. It integrates with X-Rite Color iQC, IntelliTrax2 Pro, eXact Auto-Scan Pro, PantoneLIVE, XRGA-based pressroom spectrophotometers, AVT SpectraLab, Esko Color Trace, and qualified third-party quality control software. Converters can add ScoreCard Server as part of an end-to-end connected packaging workflow for centralized production reporting and scorecard reporting into brand quality control programs. z

z “LOGICAL STEP TO CO-DEVELOP NEW PRODUCTS”

Hybrid Software acquires iC3D

ybrid Software Group has acquired the business and assets related to iC3D from Creative Edge Software. The iC3D software suite generates photorealistic 3D virtual mock-ups on the fly, allowing cartons, labels, flexibles, bottles, shrink sleeves, point of sale displays, and in-store visualization to be accurately rendered for design verification and e-commerce applications. In addition, iC3D offers the industry’s largest library of modeling templates for digital packaging design and prototyping as well as an online viewing platform that allows designers, brands, and print providers to collaborate on new designs with accurate real-time 3D rendering. Mike Rottenborn, CEO of Hybrid Software Group, says, “3D and additive manufacturing applications are one of our fastest-growing market segments for printhead drive electronics and software, but visualization of packaging designs in 3D was a gap in our technology portfolio. The acquisition of iC3D strengthens our 3D offering and closes the loop between the design of high-end labels and packaging and industrial print manufacturing. We already have an integration of iC3D in our Packz and CloudFlow software with a substantial installed base of users that have licensed the iC3D option and we look forward to the broader

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L to R: Mike Rottenborn, Trevor Haworth, and Guido Van der Schueren celebrate the acquisition

integration of iC3D in our Digital Front Ends (DFEs) and other software products.” Trevor Haworth, CEO of Creative Edge says, “We formed Creative Edge Software in 2013 to develop 3D software that would give packaging and label designers an all-in-one product to replace the many partial rendering solutions in use at the time. Since then, iC3D has become the product of choice for many leading brands. Almost since the start, Hybrid

Software became one of our largest value-added resellers by combining iC3D’s fast visualization capabilities with their range of packaging production software products, and a close relationship between the development teams was established. Our acquisition by Hybrid Software Group is the logical step in co-development of some exciting new products for the packaging market and I look forward to our expansion under the additional resources provided by such a successful group.” z

Sustainability

z PAPEREX 2022, GREATER NOIDA

Michelman aims to add positive recycling value to packaging MAHAN HAZARIKA

L to R: Shailesh Nema and Andrew Michelman

t Paperex 2022, Michelman promoted paper packaging solutions – developed using its coatings for barrier properties – for the secondary packaging applications of the eCommerce industry. Michelman is leveraging its packaging incubator in Mumbai to bring innovations by applying barrier properties on paper to replace plastic used in various applications. “Today, eCommerce companies in India dispatch approximately 70% of their products in plastic bags while the remaining in corrugated boxes. While corrugated boxes are slightly cost-prohibitive, eCommerce companies prefer plastic bags since the average value order in India is significantly lower compared to western countries. Instead of plastic bags, they can now use our barrier-coated 100% recyclable bags,” said Shailesh Nema, vice president and managing director of Michelman. “This product is doing remarkably well in the market. We do our best to serve our customers. Innovations are also coming in from Michelman with the global supply chain challenges,” said Andrew Michelman, executive vice president of Michelman. “This is high time for us to innovate because the industry is battling compliance for plastic waste management regulation.” Michelman added, “The supply chain problem will continue while the demand remains high. To overcome this problem, in addition to streamlining our processes to keep supplies coming in from our suppliers, we are also encouraging our customers to try our alternative products. We are providing them with more product options. The more options our customers have, the more ability we will have to keep them supplying – we are leveraging our R&D resources to design alternative solutions. We are regularly moving our customers from

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product A to B or C. Also, in the pricing perspective, this strategy is helping our customers and us alike.”

MICHELMAN, HP COLLABORATION

ADDING POSITIVE RECYCLING VALUE TO PACKAGING

The digital printing industry has benefited from Michelman’s collaborative innovation with HP Indigo for nearly 20 years. Michelman works directly with HP Indigo to offer the only HP-certified press primers for paper and film media to produce the best possible output. Its DigiPrime primers, certified for HP Indigo presses, optimize a wide range of substrates with solutions for printers, converters, and paper mills.

“Today, the biggest problem is that 90% of postconsumer waste being collected is not recyclable, ending up in landfills. At Michelman, our responsibility is to add positive recycling value to packaging so that they go to recyclers instead of landfills. A bundle of paper has a high recycling value and gets collected by recyclers in no time. That is how we should be able to convert other packaging structures. Michelman is working in that direction to add recyclable value to the structure using our barrier coating solutions. We aim to convert multi-layer structures into mono-layer or mono-family structures, and wherever possible, accommodate paper structure to make everything recyclable,” Nema said. Michelman added, “We keep adding to our capability consistently. We neither decrease our investment during bad times nor do we pull back during the recession. Our R&D is focused on innovating a sustainable future. So all our new investments are directed towards sustainability – and we will continue to do that globally and in India too.”

“We work in parallel with HP – we both are developing the respective next-generation products that will help us succeed further. I think it is a wonderful partnership. I hope to see our Indian customers leverage this partnership even more as digital print grows in the country,” said Michelman. Speaking about the Indian market, Michelman added, “We have had great success in Asia over the past many decades. We have invested heavily in Asia to reach here and will continue to do so in the future – the market is here and is growing. Also, the demand for the products and services we are offering is here. We are very much committed to India.” z

Sustainability

z COLLABORATES WITH LIPLID AND MAX BURGERS

Coffee lid with PulPac’s Dry Molded Fiber technology

Swedish collaboration between three innovative companies at the forefront of sustainability – PulPac, Liplid and MAX Burgers – is replacing the traditional plastic lid with a sustainable fiber-based alternative. As announced earlier, MAX Burgers, the first quick service restaurant chain in the world to label and compensate for the food’s impact on the environment, will start to roll out the Liplid in all their restaurants in Sweden this year. “This has been a fantastic project, where we have adapted Liplid’s brilliant product to our technology – and will manufacture the first series of 2 million lids for Liplid. We look forward to seeing them go live at MAX Burgers,” says Sanna Fager, chief commercial officer at PulPac. PulPac’s pioneering fiber forming technology has made it possible to make the unique lid from fiber. Dry Molded Fiber offers benefits such as structural strength, undercuts, de-nesting, advanced geometries,

and unparalleled control of material thickness making it possible to produce very thin fiber products. The dry process also saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint compared to alternatives. Besides the technical and environmental advantages, PulPac’s technology offers highly competitive unit economics – making it possible to replace single-use plastics at global scale. “The world needs smart and functional alternatives to single-use plastics. Using PulPac’s innovative

approach, we at Liplid produced a fully recyclable, plastic free and biodegradable cup lid with a new and unique design – bringing a new drinking experience to the market,” says Jesper Berthold, CEO at Liplid. The unique lid is placed inside, rather than on, the cup to prevent leakage and improve the stability and drinking experience of on-the-go beverages. The innovative and climate-smart design, using 25% less material, has already received a great deal of international attention, including winning the 2022 World Star Packaging Awards. z

z INTEGRATED SOLID WASTE MANAGEMENT PROGRAMME

ITC achieves milestone of plastic neutrality

n line with the commitment made last year, diversified Indian conglomerate ITC has gone beyond plastic neutrality in 2021-22 through the orchestration of an integrated solid waste management programme that incorporates unique and multidimensional initiatives. The company collected and sustainably managed more than 54,000 tonnes of plastic waste across

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35 states and union territories. The amount of plastic waste managed exceeded the amount of plastic packaging utilized by ITC during the year, enabling the company to achieve the milestone of plastic neutrality. For more than a decade, the company has been running a solid waste management programme that

is based on the principles of a circular economy and encompasses the entire waste value chain. ITC has achieved this milestone by scaling up its portfolio of holistic initiatives focused on in-house innovation, robust waste management programmes centered around source segregation and sustainable business practices with mass impact.

Sustainability “Over the decades, ITC has made industry leading efforts in end-to-end waste management. Through a large-scale and integrated solid waste management programme, ITC moved beyond plastic neutrality this year. In addition, the Company is also using cuttingedge innovations to develop sustainable alternatives to plastic packaging for the industry. This milestone has been possible due to the untiring efforts of all our partners and I would take this opportunity to congratulate them for supporting Team ITC’s aspirations of contributing meaningfully to address some of the major sustainability challenges facing the country. The efforts to move beyond plastic neutrality and sustainable management of waste will continue apace in the years ahead as part of our Sustainability 2.0 agenda,” said Sanjiv Rangrass group head, ITC Life Sciences & Technology, Central Projects, EHS & Quality Assurance, ITC. ITC has adopted a multi-pronged approach to reduce plastic in the company’s operations spanning Fast Moving Consumer Goods, hotels, paperboards and packaging. This includes creating robust nextgeneration environment friendly packaging solutions, mega-scale waste collection programmes under its flagship waste management initiative ‘ITC WOW – Well-Being Out of Waste’ as well as focussed interventions in rural areas; a culture of plastic-free operations - in line with its philosophy of ‘Responsible Luxury’ to eliminate single-use plastic usage in ITC Hotels; and innovative models for sustainability which has plastic reduction and management at their core. Within its operations, ITC has been recycling more than 99% of the waste for more than a decade. ITC WOW, which enables the creation of a clean and green environment through community partnerships, has so far covered 18 million citizens across 46.7 lakh households in India. Currently operational in Bengaluru, Mysuru, Hyderabad, major towns of Telangana, Coimbatore, Chennai, Tirupur, Cochin, Muzaffarpur, Delhi and several districts of Andhra Pradesh, the initiative has raised awareness in over 52 lakh school children and 2,000 corporates since its inception. The initiative has also created sustainable livelihoods for over 16900 waste collectors by facilitating an effective collection system in collaboration with municipal corporations. In addition to WOW, a separate ITC programme on Solid Waste Management (SWM), which deals with both wet and dry waste, is also operational in 17 districts of 9 states covering 14.6 lakh households. Acknowledging the challenges with respect to disposal and recycling of multi-layered plastic, ITC has also pioneered a first

of its kind sustainable and inclusive multi-layered plastic (MLP) management model in Pune. The Company’s targeted waste management initiatives not only ensure that lesser waste goes into landfills, but also enable larger value recovery from waste, thereby creating sustainable livelihoods for waste collectors, while creating additional income streams from collecting and sorting plastic waste. The Company’s waste management programmes cover all categories of plastic waste, including flexibles, rigids and tetra packs.

Being India’s leading paperboards and specialty paper company, ITC has also introduced several sustainable alternatives to plastic packaging. Leveraging the cutting-edge R&D capabilities of ITC Life Sciences and Technology Centre (LSTC), Bengaluru, the Company has developed multiple sustainable packaging solutions for the industry, including the recyclable barrier board under the ‘Filo Series’ – an innovative substitute for single-use plastics in the food services segment, as well as the biodegradable ‘Omega Series’, launched as an alternative to plastic-coated containers and cups. Some of the other innovations by the Company include ‘Bioseal’ for replacement of polyethylene coating, ‘Oxyblock’ for improving barrier properties and recyclability, and the ‘Green Stiffner’ – a first of its kind compostable and recyclable solution. In December last year, ITC’s Paperboards and Specialty Papers Division (PSPD), also collaborated with the Invest India, a non-profit venture under the Department for Promotion of Industry and Internal Trade, Ministry of Commerce and Industry, to launch the 'ITC Sustainability Innovation Challenge', which is aimed at supporting and crowd-sourcing innovative technology-based solutions from the start-up ecosystem on sustainable packaging and smart waste management. z

z RECYCLING PARTNERS IN 75 INDIAN CITIES Procter & Gamble India becomes ‘plastic waste neutral’

ment kilns. In addition to recycling, the company has also made a deliberate effort to reduce the packaging material and in the last 5 years has reduced usage of packaging material by more than 5,000 MT.

The company is working with recycling partners across 75 cities in India to collect plastic which is then sent to different recyclers, waste to energy plants, and ce-

The company made this announcement during its ‘It’s Our Home Sustainability Summit’ held in Mumbai. During the summit, P&G India also announced that it will set up two more in-house solar plants at its manufacturing sites in Goa and Mandideep in India. This is in addition to the existing in-house solar plant that the company set up at its Hyderabad manufacturing site in 2021. With this, P&G will be among the first few FMCG companies in India to have three in-house

rocter & Gamble India has announced that it has become ‘plastic waste neutral’ in the past year (April 2021 – March 2022). The company claims that it has collected, processed, and recycled over 19,000 MT of post-consumer plastic packaging waste from across the country which is more than the amount of plastic packaging in its products sold in a year. With this announcement, the company is among the first few FMCG companies in India to achieve plastic waste neutrality.

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Sustainability solar plants across its manufacturing sites. Madhusudan Gopalan, CEO, Procter & Gamble – Indian Sub-Continent, said, “We are proud of the significant progress we have made on environmental sustainability, and achieving ‘plastic waste neutrality’

is a key milestone in this journey. Plastic waste does not belong in the environment, and we will continue to partner with multiple stakeholders in our efforts to reduce and recycle packaging waste.” He further added, “We are also taking a deliberate approach to reducing the impact of our operations, and setting up

in-house solar plants is a step in this direction. We have made strong progress across our brands, our supply chain, our operations with support from our partners and employees. We are fully committed to making a positive impact in the world and creating a sustainable future for generations to come.” z

z FULLY OPERATIONAL FROM MAY 2022

Huhtamaki Foundation sets up its first recycling plant in Maharashtra

he Huhtamaki Foundation inaugurated its first recycling plant in Khopoli, Maharashtra on 2 May 2022 to help drive circularity for packaging. The site – which is spread across 2,000 square meters – will recycle about 1,600 kilograms of post-consumer used flexible plastic waste per day from early May as the plant becomes fully operational. The Central Pollution Board of India (2012) estimates that India generates close to 26,000 tonnes of plastic waste a day and a little over 10,000 tonnes a day of plastic waste remains uncollected. The recycling plant was set up with an investment of INR 90 million as part of the Huhtamaki Foundation’s #CloseTheLoop initiative to tackle postconsumer waste to deliver a valuable secondary resource material. It will process post-consumer waste to create resin to produce refined compounds to be used for household products for consumers in India. The Recycling plant uses advanced technology to enable the efficient sorting of post-consumer waste, hot washing to remove any contamination, extrusion with extra filtration and deodorization. This ensures the recycled material can then be used for domestic appliances. The Huhtamaki Foundation worked with the local community and authority in Maharashtra, NGOs, social enterprises and educational institutes, including Swachh, Stri Mukti Sanghtana, CIPET and ICT, to develop this sustainable plastic waste management system. The plant is fully operational from 2 May 2022.

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“The Huhtamaki Foundation has been set up to work towards the conservation of the environment in India with a focus on driving sustainable packaging solutions and driving forward the circular economy by setting up recycling schemes. It actively advocates for alternate sustainable plastic packaging structures, solutions and ease of recyclability,” said Sunil Bhagwat, Trustee of Huhtamaki Foundation. “Setting up the recycling plant is the first step that the Huhtamaki Foundation has taken in the direction of driving circularity. Over the next few years, we will strive to set up similar facilities in major geographies in India. We are constantly evaluating newer recycling technologies that could be deployed,” he further added. “The Huhtamaki Foundation is a charitable trust settled by Huhtamaki with a view to support the conservation of the environment in India and carry out activities in relation to plastic waste. Its focus is on sustainable packaging solutions and driving forward the circular economy by setting up, amongst others, programs in environmental sustainability and recyclability, with a view to identify, incubate ad invest in opportunities designed to intercept plastics at source by collecting, sorting, processing and recycling waste so that waste gets diverted from the environment into the recycling value chain, furthering the circular economy, thereby benefitting the environment, industries and public at large,” said Marco Hilty, president flexible packaging Huhtamaki. “Food packaging is instrumental in driving access to

Sunil Bhagwat with Marco Hilty and Thomasine Kamerling inaugurating the recycling plant at Huhtamaki Foundation

affordable food for all by ensuring hygiene and safety of food and keeping it edible for longer. Whilst the functionality of packaging can’t be compromised, further improvements in the management of post-consumer packaging waste is essential if we are to close the loop on circularity,” said Thomasine Kamerling, executive vice president of sustainability and communications at Huhtamaki. In addition, closing the loop on waste handling and circularity will help in addressing some of the environmental and social impacts caused by improper waste management. Sorting waste at home is recommended as the way to prevent household waste from ending up at a landfill. By separating organic waste, plastic waste and other dry recyclables, which can be composted, recycled and upcycled, consumers can become part of the solution,” she added. z

Sustainability

z USES MASS BALANCE METHOD APPROACH

McDonald’s tests circular clear cups sourced from recycled and biobased materials

cDonald’s, along with its partners Pactiv Evergreen, INEOS, Neste, and LyondellBasell, will trial clear plastic cups sourced from post-consumer plastic and biobased materials such as used cooking oil, using a mass-balance approach to produce the recyclable solution.

The test, according to McDonald’s, is one of many steps that will help the company to meet its goal of sourcing 100% of guest packaging from renewable, recycled or certified sources by 2025. Additionally, McDonald’s is working hard to increase the accessibility of this material nationwide.

The new circular clear cups are made with the intention of being nearly identical to the McDonald’s existing cups. According to the company, consumers are unlikely to notice any difference between the two.

The new circular clear cups are made with the intention of being nearly identical to the McDonald’s existing cups

According to McDonald’s, the test cups are sourced from a 50-50 mix of post-consumer plastic material and biobased materials. The company says that the material uses mass balance method process which will

allow it to measure and track recycled and biobased inputs being used in the process while also mixing traditional fossil-fuel sources. The biobased material is crafted in part from McDonald’s used cooking oil.

Jenny McColloch, vice president of global sustainability at McDonald’s, said, “We know that plastic packaging can provide the food safety and performance our customers expect from their McDonald’s experience, but we also believe that plastic pollution is an issue we all need to help address. Ultimately, this test signals to the industry that McDonald’s – one of the world’s largest restaurant companies – is serious about supporting the production of biobased and recycled materials.” z

Monocarton

z ROBUS INDIA AT PRINTPACK INDIA – HALL 9C STAND G15

Print O Pack Global Offset invests in Robus India’s automatic die-cutter MANASH DAS

rint O Pack Global Offset in Noida recently ordered an automatic die-cutter MHK1050 ATC with leaf from Robus India. Started in 1985 in Delhi as Chawla & Sons by Bharat Bhushan Chawla, the company used to produce sweet boxes as job work. However, today it provides comprehensive packaging solutions in-house from prepress, and printing through final product. The company produces sweets boxes for Haldiram and Bikanervala, toy boxes, TV boxes, and green crackers boxes in addition to providing festive and gift packaging

solutions. The company also produces cartons for the pharma industry. Sweet boxes, and festive and gift packaging is the forte of the company and has carved a name for itself in the market. The company installed its first printing machine in 2006 – a Heidelberg 5-color press. During the same time, the company also invested in its prepress and post-press unit, converting its setup into a one-stopshop for complete packaging solution. The company kept upping the ante and in 2015, it installed another multi-color press – a Heidelberg 6-color + coater press. With increased production and growing demand, the space in the Delhi plant seemed limited over time.

Hitesh Chawla and Nivesh Chawla – both brothers and second-generation – then started the Noida plant in 2019. Currently, the Noida plant has a Heidelberg 6-color + coater press. The Noida plant also houses a corrugation unit that produces 1.6 lac sheets every day. In 2020, the company installed a Robus Rapid foldergluer at its Noida plant. Later, it also installed a lamination machine from Robus. Nivesh Chawla of Global Offset said, “We are satisfied with the performance of the Robus folder-gluer and lamination machine, and the ability of the machines to promptly process various kinds of demands that we are receiving from the market.” More recently the company invested in its presroom

Nivesh Chawla of Print O Pack Global Offset with the Robus Rapid folder-gluer, Noida plant. Photo: The Packman

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Monocarton

Heidelberg 6-color + coater press at Print O Pack Global Offset in Noida. Photo: The Packman

and postpress unit. Nivesh Chawla shared that another 5-color press – a Heidelberg CD 98 – has been ordered for the Noida plant, and will be installed in July 2022. The automatic die-cutter from Robus will be installed between April-May 2022. Chawla added, “The second Heidelberg has been ordered to meet our increased demand as well as to support the existing press in the event of any breakdowns.” Chawla said, “Delivering high-quality products with time to market is our motto. We have invested in Robus machines once again because we are happy with the Robus machines already running at our plant, and after working on their machines for so many years, we knew Robus will not let us down. Robus’ machines come at a very competitive rate while at the same time also don’t compromise on quality, features and production speed. The existing Robus folder-gluer at our plant helps us to produce high-quality cartons and boxes at high speeds, fulfilling our increased demand for packaging. Also, the hand-holding, training and guidance including after-sales service support of team Robus is commendable.” Speaking about the current market scenario, Chawla

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said, “There is huge inflation pressure but we are doing our best to cater to our customers consistently during this difficult period while passing on some of these costs. I don’t think we can expect any respite from this situation anytime soon.” Chawla shared

that the market is reviving since the pandemic and has already stabilized by 80-85%. He also added that despite a sluggish market, the packaging industry has been able to maintain a growth rate of 10-15% in the last 2-3 years. z

Robus India at Printpack exhibition – 26 to 30 May 2022

t the Printpack exhibition, Robus India is exhibiting its new locally manufactured Instafold folder-gluer with Braille embossing capability. The company will also discuss its new project for delivering Operational Excellence and Quality Standards, to its clients through live presentations by Subhasis Roy at its stand G15 in hall 9C. Roy has recently associated himself with Robus as a strategic director for developing both manufacturing and servicing and also for the company’s customers

who want to be certified for quality and efficiency. “At this event, we are showing our make in India folder gluer Direction series specially designed for Indian customers to meet their specific needs. With the help of this platform, we will make the customers aware of our new projects, our Direction series and our Braille embossing capabilities. We expect to generate a good number of leads for these at the show,” said Vishwakarma. z

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Monocarton

z INDIA EXPO CENTER – HALL 9B, STAND F22

H.B. Fuller’s adhesives solutions at Printpack India 2022

.B. Fuller, one of the world’s leading adhesives suppliers, will showcase several innovations that address growing trends in sustainable consumer goods and ecommerce packaging at Printpack India 2022, Hall 9B, Stand F22 at India Expo Center, Greater Noida, between 26-30 May. H.B. Fuller’s new food-safe solution, sold under the Swifttak brand, addresses the increasing demand for paper straws for a variety of end-use applications in the foodservice, institutional, and residential industries, which are projected to spur this market upwards, globally. Moreover, increased consumer demand for low-impact straws, upcoming government reform, and the many campaigns to ban single-use plastic are expected to contribute to the expansion of paper straws in our everyday life.

the production process and end-use applications, such as lower coat weight, increased adhesion strength and robust temperature resistance.According to the company, this adhesion also contributes to prolong the product’s life and ensure durability.Another example of this technology is that it enables the recyclability of books and reduces adhesive consumption, which are important factors for the graphic arts industry.

Additionally, H.B. Fuller will introduce a metallocene range of solutions for bookbinding applications. Its metallocenebased hot melt adhesives offer several advantages in

As more people shop online, merchants and manufacturers will need high-performing adhesives and hassle-free, sustainable packaging. Therefore, the

company will showcase innovative solutions for ecommerce packaging through a complete line of pressure-sensitive adhesives under the Swiftmelt brand that enables the bonding of tough substrates for a variety of applications, including pressure-sensitive tapes or labels, container labeling, and courier bag applications. H.B. Fuller’s global, one-stop provider for e-commerce packaging solutions and its team of experts can assist manufacturers in streamlining processes and creating packaging that will improve the customer experience, while keeping products safe throughout the supply chain. In addition, the company will demonstrate how its reinforcement and opening tapes portfolio can help improve the performance of corrugated and folding carton packaging. These tape technologies can reduce damage or add functionality, creating better performing boxes and packages. The range of starch additives under the Fullrez and Cor-Weld brands, can augment water-resistance to many types of packaging products, while improving board quality, and reducing waste. z

z CONTINUES WINNING STREAK

FTA presents fifth Gold Award to Bengaluru-based iTek Packz

Tek Packz continued their winning streak and were presented their fifth Gold Award by the prestigious Flexographic Technical Association (FTA) at their annual Excellence in Flexography Awards. Their Gold Award was presented for their flexography, narrow web, ‘Teesta Premium Tea Pack’. They also

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received a Silver Award for their ‘High Range Teesta Tea Pack’. iTek Packz, based in Bengaluru, India was formed in 2013 and is one of the leading print suppliers of selfadhesive labels and converters of printed cartons. The

company was founded by the second generation of Wintek Flexo Prints owners Shahul Hameed, Gururaj Ballarwad and Late PC Anand. Gassali Shahul Hameed and Tippu Hameed, Girish and Gopi Ballarwad, and Vinay Anand Pavuluri established iTek Packz to accommodate the folding carton business of Wintek Flexo

Monocarton Prints after ITW Signode acquired the flexo division. They are a long-standing customer of Edale and have invested in an FL3 label press, an FL5 carton production line, and an inline flat-bed die cutter. Their Gold Award winning entry received high praise from the judges who said, “Registration worth talking about. Really tight and really well done.” The judges commented on their Silver Award entry, “The tolerances were tight, and the registration was great on this print sample.” iTek Packz said, “Our team is immensely proud of what we have achieved. Our aim has always been to provide our customers with the best quality carton products possible. We have now received 5 Gold Awards and voted ‘Best in Show’, 3 Silver Awards, a Bronze Award, and an FTA Europe, Diamond Award. Our sincere thanks go to the FTA for the opportunity to enter this very prestigious competition. Also, our gratitude to the judges for their appreciation and praise of our Teesta Tea carton products.”

Darren Pickford, sales director, Edale, said, “We are delighted that iTek Packz continues to receive the well-deserved recognition for their achievements in flexographic printing. These awards give industry recognition that flexographic printing directly competes with offset printing traditionally used in carton production.” Pickford continued, “iTek Packz is a great example of a business that continually evolves and challenges

tradition and we are proud to be a partner on that journey. They produce highly embellished sustainable paper-based cartons using their inline carton production capability. They can print, reverse print, foil, laminate, add holographic effects with cast and cure, coat, emboss, die-cut, waste strip, and collate on one machine in a single pass. We are proud that iTek Packz has used their Edale FL5 carton production line and FDC to produce their fantastic award-winning entries.” z

z ENHANCING JOB CHANGEOVERS ON FOLDER-GLUERS

Baumer HHS’s new lighting system to shorten setup time

n the production of complex folding cartons, such as six-packs and other special designs, it is more cost-efficient to monitor gluing with line scan cameras than with individual sensors upwards of a certain number of glue joints. Baumer hhs has developed a new linear lighting system based on high-power LEDs that accelerates job changeovers on folder-gluers by several minutes.

or reconfigured during job changeovers. The setup time otherwise required for this task can be eliminated. Our system also significantly facilitates the work of machine operators,” says Thomas Walther, head of business development at Baumer hhs. The advantages, he explains, add up to even greater savings the more often folding carton manufacturers reconfigure their folder-gluers.

The overall design of the new linear lighting system with high-power LEDs is geared entirely to optimum illumination. “Monitoring glue application with line scan cameras requires uniform, very bright lighting so the cameras can reliably verify quality even at high machine speeds. Our new solution guarantees this level of lighting, even at distances of up to 250 mm, meaning customers can install it above the belt guides in their folder-gluers. In other words, our new linear lighting system does not need to be readjusted

The company says the new lighting is a substitute for the mercury-containing UV tubes still used by many folding carton manufacturers to inspect quality in adhesive applications. “These controversial lamps currently are exempt under the RoHS Directive, but the exemption probably won’t be renewed due to occupational safety concerns. Folding carton manufacturers who still work with UV tubes for quality inspection will need a suitable alternative. And we can provide it with our new linear lighting system.”

Baumer hhs has developed the new linear lighting system based on high-power LEDs

The company claims that machine operators need not reconfigure the lighting during job changeovers with the new light, which virtually rules out the risk of damage. In short, the new lighting system reduces setup times and significantly enhances occupational safety for machine operators. z THE PACKMAN | MAY-JUN 2022

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Labels

z NILPETER FB 350 11-COLOR LABEL PRESS

Sai Com’s seventh Nilpeter press installed at Guwahati plant MAHAN HAZARIKA

t its Guwahati plant, Haryana-based Sai Com Codes Flexoprint recently installed another Nilpeter narrow-web flexo press, an 11-color FB 350. This is the company’s seventh Nilpeter press, the third for the Guwahati plant. Located in Rani Industrial Area, the Guwahati plant already had a 10-color and an 8-color narrow web flexo press from Nilpeter. The fully loaded narrow-web flexo press has 350 mm web width and screen printing capability. The press was installed in March 2022 in just 15 days. Harish Gupta of Sai Com Codes Flexoprint said, “Technically, it is a 12-color printing press with three screen printing units that can be installed anywhere in the press. The additional screen units are for print embellishment. In addition, the press has a special attachment to produce multi-layer labels. This is the first time we have invested in a press with more than 10-color units to meet our increased demand.” The plant contributes 35% to the company’s total business. Gupta said that the addition of the new press

L to R: Manish Kapoor of Nilpeter India and Harish Gupta of Sai Com Codes Flexoprint. Photo: The Packman

would increase the plant’s productivity by 40%. The demand from its FMCG clients in Guwahati and the desire to be closer to them and cater to them locally pushed Sai Com Codes to set up a plant in the city, he added. The Guwahati plant currently employs around 100 people. The newly installed Nilpeter FB 350 11-color label press at the Guwahati plant

Sai Com Codes now has label production facilities in North (Sonepat – 4 Nilpeter presses), North-East (Assam – 3 Nilpeter presses), and West India (Vapi – 1 Mark Andy P7 10-color press), all working in tandem to produce highquality pressure-sensitive labels for various industries, including pharmaceutical, cosmetics, oil, food, liquor, and perfume. In all, the company has seven Nilpeter presses, one Mark Andy P7 press, eight Rotoflex VS1, one Konica Minolta Accurio Label 230, and an HP Indigo 6900. The digital label presses – Konica Minolta AL 230 and HP 6900 – are installed at the company’s new digital label printing plant, Sai Digistik in Rai, Sonepat. “We strongly believe in providing high-quality, valueadded products to our customers. In line with that, we invest in the latest technologies to keep ourselves up to date with the latest market requirements and trends. This helps us fulfill our customer requirements with expected quality and value; simultaneously, we also grow mutually with our customers. Our latest invest-

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Labels

Sai Com Codes along with its sister company Digistik produces high-quality pressure-sensitive labels for various industries, including pharmaceutical, cosmetics, oil, food, liquor, and perfume. Photo: The Packman

ment in the Nilpeter press in Guwahati is a testament to that. The press will further strengthen our goal of providing high-quality labels to our customers in Assam and its neighboring states,” Gupta said.

extreme price increases in the label supply chain are causing huge problems. Lead time for paper-based label materials is 6 to 7 weeks. I hope the situation will improve in the coming year.”

of label presses – is further eroding the market. The market is now overcrowded with new entrants who are unleashing a game of predatory pricing, forcing us to follow suit and lower the prices.”

Manish Kapoor of Nilpeter India, said, “Sai started its journey with Nilpeter and eventually became our biggest customer in India. I am delighted with our association. Chennai is now the global hub for Nilpeter’s FB series which is being exported to North America, Europe, Asia and Africa. We have a consistent product line – FA, FB & MO – we keep on building these lines by bringing in new technologies and increasing the automation level. We also manufacture our own gravure printing units and flatbed foil stamping units. Press downtime is a major concern in today’s competitive time. Being local, we can supply parts and services to our customers in India in just a matter of hours.”

WORD OF CAUTION FOR NEW ENTRANTS

While raw material prices have risen, the brand owners are not easy to convince to pay more. The label converters who have been able to get price increases are the mid-segment, technically sound converters with several presses and robust infrastructure. Gupta said, “Increase in raw material price has spared none but the worse hit are the new entrants with limited machinery. If the situation does not improve soon, they may soon have to move towards consolidation, or worse, sell off their machinery and quit.” z

UNCERTAINTY IN THE MARKET “More than decreased volume, uncertainty in the market is now a major concern. Our customers are unwilling to give projections, and in this scenario, how can a label printer invest further? Meanwhile, paper prices are changing every fortnight. But being a label converter, we cannot demand different prices from our customers every fortnight. Long delivery times and

Gupta said, “Volume has come down significantly since Covid. Two years hence, the market is still down by 15-20% compared to the pre-Covid era. There are multiple factors affecting the market – first, it was Covid, now it is the rise in raw material prices. Another threat that is looming in the label industry is predatory pricing. The relatively low entry cost for label production – especially with the local manufacture

“We strongly believe in providing high-quality, valueadded products to our customers. In line with that, we invest in the latest technologies to keep ourselves up to date with the latest market requirements and trends. This helps us fulfill our customer requirements with expected quality and value; simultaneously, we also grow mutually with our customers,” – Harish Gupta of Sai Com Codes Flexoprint

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Labels

z EQUIPPED WITH LATEST TECHNOLOGY

Avery Dennison starts operations in Greater Noida

very Dennison will commence operations in its new state-of-the-art manufacturing facility in Greater Noida. Through this new facility, the company will be consolidating its manufacturing operations in order to better serve customer demands while optimizing new technology and leveraging the improved efficiencies. A phased transition will take place for the facility and employees based out of Gurgaon plant over a period of time, as per business requirements. However, the corporate office of the company continues to be in Gurgaon. Spread over an area of 12 acres, the new state-ofthe-art plant will produce technologically-advanced, pressure-sensitive materials for the labeling and packaging industry and would incorporate best practices available across Avery Dennison globally. The new facility will be equipped with the latest high speed coating technology and will have state-of-the-art coating and lamination lines, along with high speed sliters and sheeters.

Mahesh Pathak, senior director, operations, label and graphic materials, South Asia Pacific and Sub Saharan Africa for Avery Dennison, said, “This expansion is part of our long-term commitment to the Indian market, and our deep belief that it will offer enormous opportunities for the company and its ecosystem partners. The addition of this new greenfield facility in the North further strengthens our presence in the Indian market as well as in the Asia Pacific region. Saurabh Agarwal, senior director and general manager, label and packaging materials, South Asia for Avery Dennison said, “UP has emerged as a strategic business location, offering better connectivity and opportunities to serve key customers and markets. The new facility not only enhances our production capacity, but it further strengthens our company’s position in the industry. This move is the culmination of the customer’s increased demand as well as the potential India holds as a region. I’m extremely pleased that this achievement has taken place in the same year Avery Dennison is celebrating 25 years of doing business in India.”

“The new plant is equipped with next-generation technology in line with industry 4.0 and has one of the latest and fastest coating and laminating machines in this space globally. Additionally, this facility was designed and constructed as per Green building standards and we have also installed solar power for green energy.” Avery Dennison started its first plant operation in Gurgaon in 1997 with a hot melt coating line. Since then, it has expanded its operations across India in major cities like Pune, Bangalore, and Kolkata. z

z SIMPLIFYING LABEL PRODUCTION PROCESS

Xeikon introduces gold and silver metallic toners for its Xeikon Cheetah 2.0

eikon has introduction gold and silver metallic toners for its Xeikon Cheetah 2.0 Series digital label presses. These metallic colors fit in the 5th color station of the Xeikon Cheetah press. Dry toner technology allows for hassle-free color

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swapping by just replacing the toner dosing unit and the developer unit. According to the company, there is no extensive cleaning process required as the toner is dry, and a quick brushing with a vacuum cleaner is sufficient to be up and running between jobs.

The production of labels for wine, health and cosmetics typically requires specific embellishing steps. This has been traditionally achieved by either printing on a metallic substrate, using metallic inks or using a cold or hot foiling process. However, these traditional

Labels techniques involve high setup costs due to expensive materials and tools and to the high amount of waste generated to reach the expected quality. Adding the metallic color digitally eliminates these costs, avoids secondary processes and unlocks new value-added label design options such as personalization. A few years ago, Xeikon launched its ‘Creative Toner’ series, a portfolio designed to enhance packaging with specific colors. Palladium Silver and Matt Silver were the first creative colors to be introduced. Now Xeikon expands this family with Metallic Gold and Metallic Silver to provide a digital alternative to flexo printed gold or silver measuring 6-8 on the Flop Index, an index that measures the reflectance of a metallic color. As digitalization evolves and is increasingly adopted by the printing industry, digital technology becomes more integrated into all processes, including the converting and embellishing print manufacturing processes. Xeikon currently offers offline digital embellishing for 2D, 3D, haptic varnishing and foiling on its Xeikon Fusion Embellishment Unit (FEU). Inline embellishing with full-color digital print is available as haptic white on the Xeikon Panther UV-IJ Series. The use of metallic toners on Xeikon Cheetah 2.0 presses make it much easier to produce labels that are less complex while

dramatically reducing turnaround times and simplifying the overall production process. Filip Weymans, Xeikon’s vice president marketing, says, “The development of application-tuned toners empowers printers to create their own digital

solution, allowing them to stand out from other print providers and remain competitive. With the Xeikon Metallic Gold and Silver toners, we continue our commitment to innovate in leading-edge technology and provide new opportunities for the label printing industry.” z

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Labels

z DIGITAL LABEL PRESS

Konica Minolta reaches 1000th AccurioLabel press milestone

onica Minolta is celebrating a 1000th installation shipment for its AccurioLabel toner digital label printing press less than seven years after entering the labels market. The technology pioneer’s high-quality platform sets the benchmark for the digital production of labels and packaging as sales continue to accelerate. Only two years after announcing the 500th installation, the digital toner-based presses continue to break ground and have helped Konica Minolta to a top 33% brand market share in labels worldwide. Konica Minolta says that this confirms its successful track record of working ever more closely with its customers to drive digital transformation and bring more print possibilities to life. The AccurioLabel presses offer an affordable entry to high-quality digital printing. They are originally targeted at small to mid-size label converters but are now more

to medium print jobs in ever-shorter processing times. A touch panel monitor enables intuitive operation and is easy to use for operators, eliminating the need for extensive user training. “The market-leading brand in India for digital printing recognition and 1000th shipment of the AccurioLabel presses announcement are important milestones as we continue to accelerate our labels business,” said Kuldeep Malhotra, deputy managing director, sales and OP marketing division, Konica Minolta Business Solutions India. “We are constantly rethinking possibilities and have serious plans to grow our labels business.” Kuldeep Malhotra of Konica Minolta

widely accepted by various label converters including large-size. The highly flexible systems were developed to manage and deliver an increasing number of small

“Opportunity is everywhere. Working closely in partnership, we are helping customers to ignite print possibilities sustainably through injecting new-found creativity in their continued digital transformation.” z

z CREATING OPPORTUNITIES FOR FUTURE DEVELOPMENTS

Canon Group buys Edale for labels & packaging

anon has acquired the UK-based packaging converting equipment manufacturer Edale, with the aim of strengthening Canon’s label and packaging business, and creating opportunities for future developments. Through this acquisition, Canon says, it is intensifying its long-term strategy to provide turn-key solutions

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for the label and packaging sectors. The move will enable Canon Production Printing to further develop its LabelStream 4000 product line, as well as provide expertise and technology for future products. Based in Hampshire, UK, Edale engineers and manufactures printing and converting solutions for the label and packaging industry, including digital and

hybrid presses, carton and label production lines, flatbed die-cutters, and finishing and converting equipment. The company has a long history in the flexo label industry and a strong reputation for its web transport and converting solutions for digital label production. Mick Asada, CEO, Canon Production Printing says,

Labels “Edale has been a supplier of the web transport, conventional printing and embellishment modules for our LabelStream 4000 series since 2018. Through this close collaboration we have a very high regard for the Edale team’s capabilities and specialist expertise in printing and converting for the label and packaging industry. We’re excited by the enormous potential that will come from far closer co-operation, and confident that this will help to realize Canon’s ambition to become a major force for digital innovation in the packaging arena.” Edale owner and chairman Grahame Barker says, “We’ve experienced a period of exciting growth, and I believe that the support of a strong global player is vital to enable us to continue that trajectory

in the future, so I’m delighted that Canon will be that partner for the next stage of Edale’s development. We’re confident that the combined force of Edale and Canon will deliver tangible advantages for both companies’ customers.” Edale, continuing to trade under the Edale brand, will remain an independently managed company, pursuing its established strategy to provide printing and finishing solutions, focused on the label, folding carton and flexible packaging segments. Grahame Barker will retire and the business will be led by the existing Edale management team under managing director James Boughton, reporting into Canon Production Printing through Walter Vogelsberger, VP, digital packaging printing. z

The Canon LabelStream 4000 incorporates Edale web transport technology. Photo: Canon

z 100% STAKE AT RS 195 CRORES

Jindal Poly Films acquires SMI Coated Products

lexible packaging films major Jindal Poly Films (JPFL) has acquired 100% stake in SMI Coated Products for Rs 195 crores (approximately USD 25.4 million). SMI which recorded a turnover of Rs 273 crores (approximately USD 35.6 million) in FY20-21 would receive around Rs 99.65 crores (USD 13 million) as equity value payment from the acquirer after adjustment of net debt and debt-like items.

and thermal power generation. Jindal Poly Films is engaged in the business of manufacturing flexible packaging films at Nasik in India. With a presence in 95% of the world markets through its distribution network spanning 40 countries, JPFL is the 8th largest BOPET manufacturer in the world with its Nasik manufacturing plant, the world’s largest single-location facility for the production of BOPET and BOPP films.

Rohit Mehta, the corporate director of SMI Coated Products shared a message on social media which said, “It was a tough and difficult decision to make. However, life must go on. Change is inevitable and we embrace this change with the full knowledge and understanding that your support to SMI will only grow in times to come. As the new torchbearers take over, we are confident that we have handed over the baton to a company which will take SMI, its team and the industry to greater heights.”

Meanwhile, in March 2022, Canadian investment firm Brookfield Asset Management signed an agreement to pick up a minority stake in packaging films business from Jindal Poly Films (JPFL) for INR 2,000 crore (around USD 263 million).

Jindal Poly Films is part of the USD 2 billion BC Jindal Group, one of India’s leading business

Rohit Mehta and Ajay Mehta of SMI Coated Products. Photo: The Packman

conglomerates engaged in diverse portfolio of businesses such as steel pipes and products, flexible packaging films, photographic materials,

“The packaging industry has been clocking exponential growth in India on account of the booming e-commerce and logistics landscape. With this deal, Brookfield is looking to tap into this opportunity by partnering with an established business house in this sector,” said Shivam Bajaj, founder and CEO at Avener Capital. z THE PACKMAN | MAY-JUN 2022

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Flexibles

z 500 METERS A MINUTE CI FLEXO PRESS

Echaar demonstrates Flexomaster HR500 at open house in Ambernath PRANAY MATHUR

chaar demonstrated its India-made CI flexo printing press Flexomaster HR500 CI at an open house at its plant in Ambernath, Mumbai on 13-20 April 2022. Kirti Panchal, managing director, Echaar, is optimistic about selling at least three CI flexo presses by the end of FY2023. Deal signings include one Flexodelight and one Flexosmart press. Panchal said that the Flexomaster received a very positive response during the open house while serious discussions are on with several potential customers. Visitors witnessed the Flexomaster HR500 perform effortlessly on 20 micron PET surface and 10 micron PET reverse print at its rated speed of 500 meters a minute using Kodak Flexcel NX plates with both water and solvent-based inks. According to Panchal and as witnessed in the demonstrations, the press has a very quick changeover time because it integrates Easylock – a patented technology of Echaar’s Italian partner, CT Service SRLS. It also includes a carbon fiber doctor chamber, a full auto wash system, heavy-duty turrets on both unwinder and rewinder, and an automatic reel lifter. Echaar has collaborated with CT Service SRLS. owned by Claudio Maggio an exfounder and director of Uteco. A veteran of the flexo printing industry, Maggio has worked with some of the leading CI flexo press manufacturers in Italy. In December 2020, Echaar conducted an open house to demonstrate its Flexodelight HL 400 CI press that was sold and installed at Kalyani Packaging in Kolkata. With a speed of 400 meters a minute, the Flexodelight HL400 has a CI drum diameter of 1850mm with Hestalloy coatings and eight print stations. With a web of 1350mm and a print width of 1300mm, the

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Converter and brand owners at the open house taking a look at the Flexomaster HR500 CI flexo press

Flexodelight prints on LDPE & HDPE, PET, BOPP, and paper using both solvent and water-based inks. To offer CI flexo presses to all segments of the flexible packaging market, Echaar has designed and built the Flexosmart CI press for running at 300 meters a minute. The Flexosmart press is nearly ready and will be demonstrated at another open house later this year.

Along with CI flexo presses for both mid and highspeed segments, Echaar is now focusing on the entry-level segment. Reportedly, the company is developing the Flexosmart CI flexo press featuring a speed of 300 meters per minute. Panchal said that many converters can shift to CI flexo printing with this press, as the price point is highly affordable. z Flexible packaging samples produced on the Flexomaster HR500 during the open house

Flexibles

z INR 140-CRORE INVESTMENT

Cosmo Films’s new CPP film line at Aurangabad

osmo Films, a global leader in films for packaging, labeling, lamination and synthetic paper and an emerging player in specialty chemicals, polymers and pet care, has announced expansion by setting up CPP film production line at Aurangabad with annual rated capacity of 25,000 MT. The CPP line will require investment of about INR 140 crores to be funded through internal accruals and debts and is expected to commence commercial production in 2 years. Commenting on CPP line project Pankaj Poddar, group CEO, Cosmo Films, said, “Worldwide signifi-

Pankaj Poddar, group CEO, Cosmo Films

cant focus is being given on recyclability and sustainability of packaging films. Monolayer structure of CPP and BOPP is most preferred structure to address sustainability requirements. With current CPP capacity running close to 100% utilization, the company planned capacity expansion with the world’s largest width line and lowest cost of production. Other growth plans i.e. specialized BOPET line, BOPP line, focus towards growing specialty sales, expansion with Cosmo Specialty Chemicals and Zigly are progressing well in line with the plan.” z

z PLASTASIA 2022 IN DELHI

Arvind Rub-Web displays carbon fiber air shaft roller

rvind Rub-Web Controls displayed its range of products at the Plastasia 2022 exhibition, 20 – 23 April 2022, at Pragati Maidan, New Delhi, India. “By participating in this exhibition, we are trying to reach out to our existing and potential customers. We have recently developed our carbon fiber air shaft and carbon fiber rollers that are built on foreign technology – we are promoting those with our other products at the exhibition,” said Jigish Patel of Arvind Rub-Web Controls. Patel said that the carbon fiber air shaft is fabricated using high-strength carbon fibers and comes in ultralightweight. “The lightweight of the shaft helps reduce changeover time and manpower drastically,” Patel said.

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The second product, carbon fiber roller, is 8 to 10 times stronger than steel and aluminum, Patel said. “The carbon fiber roller facilitates faster web speed, reduced vibration and decreased waste.” Patel said that they received a good response at the exhibition. “It feels good to participate again in an inperson exhibition after the Covid. Physical exhibitions are necessary and is fun, and cannot be compared to online versions.” Arvind Rub-Web is also planning to exhibit at the K-2022 exhibition, 19 – 26 October 2022, in Germany. In addition to the packaging industry, Arvind Rub-Web also caters its products to the textile, paper, plywood and laminates, steel and tyre industries. Patel shared

Jigish Patel of Arvind Rub-Web Controls at Plastasia 2022, New Delhi. Photo: The Packman

that its packaging segment was not affected much during the Covid and did reasonably well compared to its other verticals. z – Manash Das

Flexibles

z PLASTASIA 2022 IN DELHI

gayatri rub tech displays its range of rollers

t Plastasia 2022 in New Delhi, gayatri rub tech displayed its flexographic rubber rollers, steel rolls, steel rollers and ceramic rolls. Speaking about the exhibition, Jitendra Patel, CEO of gayatri rub tech, said, “We are committed to providing the best quality products to our customers. The the footfall at the exhibition is good ” Based in Ahmedabad, the company was established in 1990 by Prahlad Patel by producing rubber rollers for local machinery manufacturers. Today, the company manufacturers and supplies gravure and lamination rubber rollers, solvent-less and -base lamination rollers, solvent-less lamination sleeve, rotogravure sleeve, flexo graphic rubber roll, silicone rubber roll, rubber expander roller (banana roll), diamond cut roll, groove roll, and ms steel roll (mirror finish roll).

Team gayatri rub tech at Plastasia 2022, New Delhi. Photo: The Packman

Patel is concerned about the global increase in raw material price which is now up by 30 to 35%. He said, “There is no clue when raw material prices will come

down.” gayatri rub tech will exhibit at the K-Show, 19 – 26 October 2022, in Germany. z – Manash Das

z PRAGATI MAIDAN, NEW DELHI

SG Edge at Plastasia 2022

t Plastasia 2022, SG Edge promoted its host of packaging machines including its narrow web flexo press servo/UV; rotary die-cutting with slitter; high-speed flat-bed die cutting machine; label inspection machine; single-, double- and four-shaft servo slicer machine for masking tapes, PVC insulation tapes, and foam tapes. The company also promoted its automatic BOPP tape slitting machine and automatic paper core cutting machine. The company was also promoting its used machinery segment.

flexo press, roll-to-roll screen printing machine, etc. The company also deals in refurbished machines.

SG Edge represents multiple manufacturing companies and predominantly supplies full rotary CI letterpress, semi-rotary (intermittent) letterpress, narrow web

Kumar added, “This is our first exhibition since Covid. The footfall at the event is good and we are happy with it. Many old customers whom we were unable

Santosh Kumar of SG Edge said, “Despite the economic slowdown, people are investing in capacity building. During last one year, we sold a good number of brand new and refurbished machinery. Inflationary pressure on packaging materials will continue to rise in 2022. Most companies now realize that they will need to find ways to inject agility and resilience into their organizations. Supply chain disruptions are likewise expected to persist.”

Santosh Kumar (R) of SG Edge with one of his team members. Photo: The Packman

to meet in person for the last two years have visited our stand – that’s a great experience.” z – Manash Das THE PACKMAN | MAY-JUN 2022

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Flexibles

z PRAGATI MAIDAN – 1 TO 5 FEBRUARY 2023

Plastindia 2023 launch event at Le-Meridien, New Delhi MAHAN HAZARIKA

lastindia Foundation held a launch event of the Plastindia 2023 exhibition, the 11th edition of the international plastics exhibition, conference and convention at Le-Meridien, New Delhi, on 4 May 2022. The upcoming mega event will be held at the newly built state-of-the-art International Exhibition Center at Pragati Maidan, New Delhi, India, from 1-5 February 2023. Mansukh L Mandaviya, minister of health and family welfare, chemical and fertilizer, unveiled the logo, brochure and the goals of Plastindia 2023 at the event. Also present on occasion Bhagwanthbhai Khuba, union minister of state (C&F and MNRE); and Arti Ahuja, IAS, secretary to the Government of India (DCPC). Jigish Doshi, president at Plastindia Foundation; Ashok Goel, chairman, national advisory board; Ajay Shah, chairman at NEC Plastindia 2023, were also present. Speaking to The Packman, Ajay Shah, chairman, national executive council, Plastindia 2023, said, “Plastindia 2023 will focus on innovation, sustainability and growth, facilitating modern techniques that will help maintain a cleaner environment and lead to sustainable economic growth. There will be a separate Sustainability and Recycling Pavilion at the exhibition. In addition, we will conduct a one-day seminar where international speakers will speak about sustainability, waste management and recycling.” “On the product front, Plastindia 2023 will feature a lot more innovations – not only in standard products be it raw material, machinery, molds, and dies but also in new age applications like artificial intelligence, 3D printing, robotics, and automation used in plastics manufacturing,” said Shah. Shah said that lockdowns and Covid had ignited the spirit for innovations. “Lockdown has spurred lot more

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Ajay Shah, chairman, national executive council, Plastindia 2023; and Jigish Doshi – president of Plastindia Foundation. Photo: The Packman

innovations than ever – for example, India was a huge importer of masks and PPE kits before Covid hit us. But within 2-3 months, the Indian entrepreneurs were able to turn it around to become one of the largest exporters of these products. So, there is an entrepreneurial spirit and hunger for innovation in the industry, which helped India change the existing model overnight because that was the need of the hour.” “Plastindia 2023 aims not only to bring together exhibitors and visitors from different sectors of the plastic industry but also to display the new technologies and innovations in the industry. It is a great medium to showcase new products and a brilliant opportunity to connect with national

and international decision-makers,” added Shah. Jigish Doshi – president of Plastindia Foundation, said, “We expect more than 2000 exhibitors from India and 50 other countries displaying their latest innovations and cutting-edge technologies. India is poised to become the plastics processing hub of the world. The industry, which employs about 4 million people and comprises more than 50,000 processing units, is expected to reach 9.1 lakh crores (USD 102 billion) by 2025. We are committed to working closely with the government and the industry to facilitate growth and work towards innovative and modern manufacturing techniques that will be sustainable for the environment and the economy.” z

“We expect more than 2000 exhibitors from India and 50 other countries displaying their latest innovations and cutting-edge technologies. India is poised to become the plastics processing hub of the world,” says Jigish Doshi, president of Plastindia Foundation.

Inks and Consumables

z INNOVATING FOR A SUSTAINABLE FUTURE

DIC India celebrates 75th anniversary

IC India, India’s leading printing inks company for over seven decades and part of DIC Corporation, celebrates its 75th anniversary. Constant innovations from DIC India have helped it stay at the forefront and be a standard to look up to for the industry. Since its inception in 1947, DIC has become synonymous with developing safe and sustainable inks and adhesives and has established itself as an industry leader. From a humble beginning, DIC started off with small plant in Kolkota, today the company has manufacturing plants in four major cities – Ahmedabad, Bengalu, Kolkata, and Noida. The company is all set to further extend its capabilities with the new upcoming state-of-the-art plant in the western part of India. A key ingredient in the success of DIC has been its ability to continuously reinvent and keep pace with the demands of an emerging and fast-growing country. At the time of India’s independence, DIC helped people share the incredible news with its newly introduced inks. Then in the 60’s, it introduced inks for paperboard-based food packaging. As flexible based food packaging became the rage in the 80s, again DIC was ready with compatible inks. Another

Manish Bhatia, MD, and CEO of DIC India

feather in the cap of the company is the lamination adhesives it launched in 2010. In short, DIC has played a major role in developing and shaping the Indian ink industry powered by out-of-the-box innovation and cutting-edge technology. Thanking its team, esteemed customers, and suppliers, Manish Bhatia, MD, and CEO of DIC India, said, “We at DIC India are proud of being one of the few

companies who have played a significant role in the Indian growth story from day one. We take immense pride in serving most of the respected converters and printers in India who have enabled our products to be used to print safe packaging, newspapers, and books for all the valued brands of India. Each member of the DIC India family is immensely thankful to our customers for trusting us with innovation in inks and colors and products that help them overcome unique challenges. Our team is committed to bringing worldclass solutions to Indian brands and businesses. DIC India has been focused on making sustainability the driving force of our growth. We also appreciate the support of our numerous suppliers who have stood by us in our journey.” Bhatia added, “It is a happy coincidence that DIC India shares its year of incorporation with the birth of our nation. As we complete our 75th year and pause for a moment to mark the rich legacy of DIC India’s innovations, it’s also a day to commit ourselves to a sustainable future in line with DIC Corporations Vision 2030. Looking ahead to 2030, DIC India continues to focus on innovating its business portfolio to achieve sustainable prosperity by contributing to creating a greener society and emphasizing quality of life.” z

z INAUGURATES NEW COLOR MATCHING CENTER AT TAURU

Siegwerk announces further expansion in India

iegwerk, one of the leading global providers of printing inks and coatings for packaging applications announced the commissioning of a new warehouse and color matching center in Tauru (Near Sohna), Haryana. This follows the recent inauguration of the specialized solvent-based blend-

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ing facility in Siegwerk’s Bhiwadi site in Rajasthan. According to Siegwerk, the new center in Tauru, a facility spread across 36,000 sq. ft.,will position the company for further growth in the northern market.

tegically located on the KMP expressway, which will ensure faster deliveries to address north zone customers and also supports pan India customers through inter-region deliveries.

The warehouse and color matching facility is stra-

With an investment of INR 40 million (Euros

Inks and Consumables 460,000), the facility boasts a warehousing capacity of 1,000 tonnes and colour matching for the north zone customers. This new matching center is equipped with an ultra-modern quality control lab in line with global standards. The facility was inaugurated by Ashish Pradhan, president, Siegwerk Asia. Within the first three months of 2022 alone, Siegwerk Group has invested close to INR 250 million into its Indian operations. Ramakrishna Karanth, CEO, Siegwerk India, said, “This expansion is in line with our strategic growth plan to sustainably expand our footprint in India. This new expanded capacity is a welcome indicator of the company’s growing demand since the launch of our 100% safe inks. The expansion presents an ideal situation allowing us to further drive value through the industry’s supply chain. According to reports, the global packaging ink market size is forecast to reach USD 12.91 billion by 2025, with APAC dominating the market. Considering the population and consumer

demand facets, we are betting high on the Indian market and these investments are in line with our commitment to India.” The new color matching center is designed to operate with all safety requirements including a hydrant sys-

tem, a smoke detection system and a water sprinkler system. The facility also boasts a CCTV surveillance system, which adds 24 x 7 hour security to the premises. The center has space to expand in the future as the business requires, with the installation of additional equipment. z

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Filling and Sealing

z ospVFFS FROM B&R

Out-of-the-box automation solution for VFFS machine to work on any machine. The specialized training part is also reduced. The diagnostic capability of ospVFFS eases out the after-sales services. You can get an accurate diagnosis, which in turn can reduce your customer downtime. Hence they get more satisfied customers,” explains Mungi.

MAHAN HAZARIKA

Packaging OEMs are faced with meeting continuously rising consumer demands and, at the same time, the pressure to keep costs under control. B&R OEM Solution Package for Vertical Form, Fill and Seal machine (ospVFFS) enables machine builders to meet various industry standards, reduces engineering effort, achieves higher performance, reduces total cost of ownership and significantly reduces time to market. “ospVFFS is an out-of-the-box, configurable, ready-touse and scalable software solution for VFFS machines,” says Dinesh Mungi, branch head at B&R, Pune. “We call it an out-of-the-box solution because the solution comes as a ready-made box that consists of drives, controls and motors. VFFS machine manufacturers don’t have to bother about software development. They just have to do the configuration, instead of programming, using the HMI, and the VFFS machine is ready to run. The whole process is similar to configuring a smartphone.” Launched in August 2020, the ospVFFS solution has already garnered quite a good response, shared Mungi. The ospVFFS allows machine builders to configure a VFFS machine with different options in as little as 30 minutes. This not only improves machine performance but also enables a shorter time-to-market. In addition, the configurable solution is Industry 4.0 ready, with web-based diagnostics and secure IT connectivity – via integrated OPC UA. “The solution offers higher productivity, meets Industry 4.0 and OMAC PackML requirements, the possibility of fast troubleshooting with reduced maintenance, a highly flexible solution (plug, configure, run), and the highest software quality, along with OPC UA readiness for superior IT connectivity. It also helps OEMs to save R&D and software development costs and increase

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Dinesh Mungi, branch head at B&R, Pune

deployment speeds, without impacting quality or customer service,” Mungi said. “If you look at today’s scenario, you will see that machine building has changed beyond recognition and become highly complex. What is getting even more complex in machine building is the software – the control algorithm. With an increasing demand for newer options and features on machines, software development is getting highly complex. Hence, OEMs see the solution as a great advantage as they don’t have to keep multiple software sources and backups. Also, from the training point of view, they understand that since it is a common HMI, it is easy for any operator

“B&R

has

taken

into

consideration all combinations and types of VFSS machines manufactured in the market while developing the ospVFFS solution”

Mungi highlighted that the solution is capable of meeting today’s vastly different user requirements. “It is developed in such a way that it can fit into any VFSS machines present in the market today. Another important advantage for the OEMs is that they are not required to build their machine according to the solution. Rather, the machine design is complemented by our solution.” Mungi added that B&R has taken into consideration all combinations and types of VFSS machines manufactured in the market while developing the ospVFFS solution. This makes ospVFSS fit into any VFFS machine easily. “For example, a VFSS machine has an unwinder which typically comes in three formats – servo-driven unwinder where you have a complete servo-driven torque control; VFD control where you just put a VFD and based on a sensor you adjust; third, it is a clutch brake mechanism. Since ospVFSS supports all three, OEMs have to just configure the solution based on the type of unwinder being used in the machine,” he explained. “And, since the solution is scalable, machine manufacturers can choose from a single-axis control up to seven-axis control. The solution is configurable right from the basic VFSS machines to high-end machines.” Speaking about the market, Mungi said that today customers are not only looking for machines with faster configuration but also the convenience of switching between packet sizes and that too at high speed. Earlier, customers were complacent even if the machine installation took months; however, today customers are unwilling to wait even for an extra day to finish the installation and start production. z

Filling and Sealing

z A SUCCESSFUL INHOUSE SHOW IN GOA

Syntegon presents versatile food packaging portfolio to Indian customers

FOCUS ON SUSTAINABILITY AND SERVICES

yntegon opened its doors at the Verna site in Goa, India, to customers and suppliers. The company hosted an in-house show to present its broad portfolio of packaging solutions for food products. Visitors were able to take a closer look at vertical, horizontal and secondary packaging systems for chocolate, bars, snacks, powders and candy. They also learned more about Syntegon’s after sales services and sustainable solutions. “The inhouse show was a huge success. We not only showed our customers our versatile solutions and comprehensive packaging expertise; we also discussed their most pressing needs and laid the foundation for even more successful joint projects,” says Nilesh Vedak, managing director of Syntegon Technology India.

VERSATILITY FROM START TO FINISH During the five-day event, 18 to 22 April, visitors were able to gain an overview of Syntegon’s comprehensive packaging portfolio. Two vertical bagging machines with integrated weighers demonstrated various packaging options for snacks. The SVE 3620 WR continuous bagger showcased Syntegon’s pack style flexibility by creating six different bag styles. Manufacturers looking for high-speed systems were highly interested in the SVE 2520 AR that packages potato chips at an output of up to 95 bags per minute. The vertical portfolio was completed by a Terra 25HS, a high-speed vertical form, fill seal machine with belt draw-off technology. This system is exclusively manufactured in India and forms and seals 100 pouches per minute for snacks such as nuts or candy. With the BVK 2000 A mini-bag form, fill and seal machine, Syntegon showcased a high-speed solution for confectionery products. Visitors witnessed the efficiency and reliability of the horizontal machine and its fast changeovers that make it possible to process a

In addition to the exhibited technologies, Syntegon also informed visitors about its ongoing sustainability efforts. They received expert explanations about technologies to process more eco-friendly materials, such as vertical baggers with the PHS 2.0 sealing system that can handle more sustainable mono-material film rolls. Syntegon also presented solutions that enable manufacturers to use paper laminates on horizontal packaging machines – for both new and existing systems. Nilesh Vedak, managing director of Syntegon Technology India

variety of products. The same goes for a combination of the Pack 201 HS horizontal flow wrapper and the PDS product distribution system which was presented during the inhouse event: thanks to its flexibility, the machine is ideal for packaging products that come in different flavors and sizes, such as chocolate, bars or cookies. Once wrapped, the Sigpack TTME cartoner reliably places chocolates and bars in versatile carton formats and sizes.

Visitors were further introduced to Syntegon’s extended service offers and digital solutions, including spare parts, maintenance and technical support, as well as modernizations, operator training and remote assistance. “Our comprehensive service portfolio covers the entire machine lifecycle and is tailored to individual needs. By inviting our customers and partners to our facility, we were not only able to present our most recent technologies and services; we also learned a lot more about their needs and challenges – the basis to further intensify our partnerships,” explains Vedak. z

The high-speed vertical form, fill seal machine with belt drawoff technology Terra 25 HS is exclusively manufactured in India and forms and seals 100 pouches per minute for snacks or candy

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Food and Beverages

z AN INTERVIEW WITH ASHWANI KUMAR SHARMA

UFlex Asepto makes rapid inroads into the global aseptic liquid packaging market Asepto is now the world’s fastest-growing brand in aseptic liquid packaging, with a year-on-year growth rate of more than 100%. With the cutting-edge greenfield project in Sanand, Gujarat, Asepto has cemented its position in India and is now on the rise globally. We discuss the aseptic liquid packaging industry, and how Asepto has been responding to the increasing demand for sustainable and innovative technology in aseptic packaging, in our interview with Ashwani Kumar Sharma, president and CEO, Aseptic Liquid Packaging Business, UFlex.

Mahan Hazarika: What is the current production capacity of Asepto’s Sanand plant? Ashwani Kumar Sharma: We’re doubling our annual capacity from 3.5 billion to 7.0 billion packs. The commissioning process is well underway, and we will shortly make an announcement about it. Asepto is now the world’s fastest-growing brand in aseptic liquid packaging, with a year-on-year growth rate of more than 100%. It has established itself as the world’s leading aseptic liquid packaging manufacturer in less than four years. With the cutting-edge greenfield project in Sanand, Gujarat, Asepto has cemented its position in India and is now on the rise globally. Mahan Hazarika: What kind of response are you getting from the market? Ashwani Kumar Sharma: Asepto has been focusing on developing more and more sustainable products to help our customers provide better product experiences to their consumers. After all, it’s a retail product, and we all know how important packaging is. On a busy shelf, the product that catches the consumer’s eye gets picked up, and the rest is about brand loyalty, which is a big buying criterion as well. Understanding the retail scenario, especially for a packaging like Aseptic liquid cartons, we’ve spent a lot of time studying the market and gathered that a differentiating factor is aesthetic rejuvenation, which was a gap until Asepto entered. Customers who previously only had the option of

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Mahan Hazarika: What is Asepto’s commitment to responsible sourcing? What initiatives are being taken by Asepto in this direction? Ashwani Kumar Sharma: We take great care to ensure that all raw materials used in the production of the final packaging solutions we offer are sourced from manufacturers who adhere to internationally recognized standards in the areas of environment, health, and safety; decent working conditions; labor welfare; human rights; and business integrity. Ashwani Kumar Sharma, president and CEO, Aseptic Liquid Packaging Business, UFlex

printed packaging will benefit from this advancement in Aseptic packaging. We were able to combine revolutionary holographic and foil stamping techniques in aseptic packaging, thanks to our competence and backward integrated business solution capabilities. Customers can use this strategy to emphasize the key message they want to get through to their consumers in a variety of ways. In a retail shelf where the packaging is a silent salesperson, both the brand and the packaging receive significant visibility. Both domestic and international markets are responding positively to Asepto’s value added features of holographic effects and 3D foil stamping innovative impressions. Brands are efficiently utilizing these capabilities to increase their awareness and carve out a niche for the brands.

This, in turn, cascades into our manufacturing world to ensure alignment with our overarching philosophy of upholding strategies, policies, and procedures that establish a culture of integrity and strong sense of responsibility toward our people and planet, laying the groundwork for long-term success. We place a high emphasis on maintaining visibility across our value chain to guarantee that no deviations from internationally recognized good governance norms occur. Our packaging raw materials, such as paperboard, aluminum, and PE, are sourced from respected international and domestic suppliers. We follow all necessary regulatory frameworks and maintain the highest standards as part of our commitment to preserve, protect, and promote. Our paperboard, which accounts for 70% of our packaging, meets all international laws, including FSC certification and stringent global manufacturing processes. All of our products are compliant with USFDA guidelines.

Food and Beverages Our facility has also received SEDEX certification. In addition to official Indian requirements, our facility is accredited in accordance with the International ISO 9001:2015, ISO 14001:2015, ISO 22000:2005, and OHSAS 18001:2007 (45000:2018) management systems, as well as the BRC Global Standard for Packaging and Packaging Material. Mahan Hazarika: Does Asepto have any plans to launch aluminum-free full barrier packaging materials for aseptic carton packs in near future? Please tell us in brief.

Asepto has been able to combine revolutionary holographic and foil stamping techniques in aseptic packaging

Ashwani Kumar Sharma: UFlex is committed to progress and believes that in order to remain competitive; we must evolve in order to create better product experiences for our partners. The acts are ultimately controlled by market forces. If our customers ask for aluminum-free full barrier products, we can accommodate their requests. We also need to recognize that the manufacturing of our aseptic liquid packaging products is very capital intensive, and we have

UFlex-Asepto to set up world’s fastest and India’s first U-shape paper straw line

Flex is setting up India’s first U-shaped paper straw manufacturing line for its aseptic liquid packaging business. The manufacturing line is being set up at its existing aseptic liquid packaging plant in Sanand, Gujarat. UFlex through its aseptic liquid packaging brand Asepto continues its efforts to create a sustainable and clean environment. The paper straw manufacturing line will be powered by fully automated Dutch technology, offering a production capacity of approximately 2.4 billion straws annually. The food-grade U-shape paper straws that will be attached to and utilized for portion packs for juices and other beverages will be available in 145 mm and 165 mm. UFlex says that the moisture-resistant paper straws will be made from sustainably sourced papers, which are 100% recyclable. Ashwani Kumar Sharma, president and CEO, Aseptic Liquid Packaging Business, UFlex, said, “In the wake of prohibitions on use of single use plastic coming into force across the world, including Indian

government upholding its decision to not exempt some plastic straws from the impending ban, this move by UFlex is not just significant but also timely. With the launch of U-shaped paper straws, we are ready to change the dynamics of the industry. We are constantly looking for strategic ways to improve the environmental performance of our products and create avenues for superior, convenient, and sustainable packaging. “After the installation, we aim to attain 100 million straw production in the first month and raise it to 200 million in the next couple of months. We aim to produce 2.4 billion straws annually. The aesthetics and quality of the product are at par with global standards.” UFlex-Asepto is importing the machinery and equipment from Tembo Paper BV, a leading European company and next-generation Dutch Technology, around the globe. Ashok Chaturvedi, chairman and managing director, UFlex, said, “Sustainability is one of the foundation

pillars at UFlex, and we are witnessing that our aseptic liquid packaging industry is progressively moving towards more environment friendly initiatives. Therefore, our emphasis is strongly on ensuring long-term viability of the entire value chain. The paper straws have created a huge impact in the global markets, and we are expecting the Indian market to mirror similar sentiments.” z

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Food and Beverages a responsibility to our stakeholders as a packaging partner. As a result, if we discover demand for it, we will surely pursue it.

Environmental Protection, people are becoming more aware of their responsibilities to preserve their immediate surroundings and environment. In this light, individuals are eating wisely, and their purchasing patterns have been influenced as well. They’re curious about packaging, its environmental impact, and so on. Being conscious of our carbon footprint is no longer only a business practice; it is also becoming a way of thinking for individuals. As a result, packaging made from safe and sustainable materials has a direct impact on the mindset of end users.

In the current composition of our six-layer aseptic packaging, a very thin coating of aluminum is used acting as a strong light and oxygen barrier, eliminating the need for refrigeration and preventing spoilage of the product without the need of preservatives. In aseptic filling machines, the metal (aluminum) is also used as an induction sealing agent. To completely eliminate aluminum from the system, a technological overhaul involving the paperboard supplier and the present filling technology of the production process is required, which should be accomplished in due time.

These trends are paving the way for plenty of new product categories to emerge in aseptic packaging, to name a few. In the fruit beverage industry, new products such as energy drinks, ready-to-drink ORS, and plant-based beverages, to name a few, have emerged. They’ve carved out a niche for themselves across the country and are making a substantial contribution to the growth of the aseptic liquid packaging business.

Mahan Hazarika: Do you have any plans in the pipeline for new investments and capacity-building? Ashwani Kumar Sharma: We are expanding our capacity at Sanand plant to 7 billion packs and we will be commissioning that plant very soon. In addition, the aseptic liquid packaging industry in India is growing at a CAGR of 12-15% per year, currently it’s around 12-13 billion packs per year. Rising demand for food products with a long shelf life, no preservatives, and packaging that is safe and hygienic is propelling the sector forward. We are already witnessing a strong demand in our domestic as well as international order books, and with so much potential on both the domestic and global markets, we will definitely expand our footprint in new geographies. Mahan Hazarika: What are the key advancements and significant trends in the aseptic packaging market in the last 5 years? Ashwani Kumar Sharma: Several key trends, in my opinion, are driving the dynamics of the sector. People are migrating from loose to packaged items and choosing healthier and safer food and beverage options, evident via major changes in end-user purchase habits, especially during this pandemic. Brands are increasingly using sustainable and efficient packaging solutions and manufacturing processes to appeal to customers of all demographics. Consumers are more conscious of the importance of utilizing a quality packaged product that is both safe and hygienic. They are conscious and make intelligent choices in favor of products that come in packaging that ensures quality, safety, and hygiene. Tamper-proof

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In the current composition of Asepto’s six-layer aseptic packaging, a very thin coating of aluminum is used acting as a strong light and oxygen barrier, eliminating the need for refrigeration and preventing spoilage of the product without the need for preservatives

packaging has emerged as a critical differentiator that connects powerfully with shifting customer buying habits. They desire nutritional value propositions among consumers and demand thoughtful choices that fit their lifestyle while also being beneficial for their palate and health. Packaging and techniques that are more natural and offer natural benefits of the product inside are given a lot of attention. Thus, new-age aseptic packaging greatly aids firms in providing their products with the highest nutritional content while preserving the integrity of the product.

Beverages containing alcohol base only on the fact that the product in aseptic packaging cannot be duplicated and are tamper-evident; this category has already begun to create a major favorable impression not only on the business but also in the minds of consumers. End-users are more aware of the benefits of aseptic packs versus glass/PET bottles, which will undoubtedly have a spilling effect on other categories too. The other is the dairy category, which has many by-products like ghee, buttermilk, lassi, drinking yoghurt, milkshakes, and flavored milk, among other white milk and milk products, have huge potential. Aseptic processing and packaging, which do not utilize preservatives, provide considerable benefits in terms of increased shelf life and product freshness, which is critical for a perishable commodity like milk. The milk or milk product is as good as new and contamination-free for 6-9 months. With a milk output of around 200 million tonnes (MT) in FY21, we are the world’s largest milk producer. When it comes to aseptic packaging, however, the dairy category has a dismal share. z

“Asepto has been focusing on developing more and more sustainable products to help our customers provide better product experiences to their consumers. After all, it’s a retail product, and we all know how important packaging is.”

Food and Beverages

z REDUCTION, REUSE AND RECYCLING OF GUEST PACKAGING

McDonald’s to increase Chain of Custody certified fiber across packaging portfolio MAHAN HAZARIKA

“P

ackaging and sustainability have become one of the core areas while designing any new product, service, or concept in the current times. The FMCG and QSR industries have opted for sustainable practices and are innovating packaging solutions for the future while committing to their environmental responsibilities. Food companies are stepping up their sustainability efforts, collaborating with their suppliers, and finetuning their business models. In fact, owing to the growth in consumer awareness and consciousness, sustainability practices for many companies and brands have transitioned from compliance to proactive interventions and tackling core issues, such as raising farmer livelihoods, and improving environmental impact,” said Rajeev Ranjan, chief operating officer – McDonald’s India North and East. “Globally, McDonald’s expects to increase the use of Chain of Custody (CoC) certified fiber across the complete packaging portfolio and implement global and local solutions across the business to expand the reduction, reuse and recycling of guest packaging,” added Ranjan. Speaking about McDonald’s efforts towards reducing packaging through design innovations, Ranjan said that McDonald’s follows a two-pronged approach towards packaging – i) how can it improve consumer experience and ii) move towards minimum/zero environmental impact. The process encompasses an innovation-driven approach to improve ease of use of the product by consumers, enhance/conserve product quality, reduce the use of packaging, switch to more sustainable materials and recycle. Ranjan said, “We work closely with our partners and suppliers in developing innovative alternate materials suitable to our needs. For example, molded fiber to replace bio-

polymer lids, heat seal lids, wraps to replace clamshells and reduce packaging waste. Our going ahead plans include more renewable fiber coatings that are easy to recycle, reduce plastic content and help meet the end-of-life requirements as per local legislation.” Ranjan shared that all centrally sourced packaging at McDonald’s North and East India is Chain of Custody certified, with 100% of wood fiber coming from recycled sources or forests certified to the Forest Stewardship Council (FSC) standard, a globally recognized standard for responsible forest management. The FSC sets standards for and promotes environmentally responsible, socially beneficial and economically viable management of the world’s forests. Wood and paper products labeled as FSC certified are high standards products and the flow of the material can be monitored from the forest to the end product. This is known as the Chain of Custody. “FSC certified fiber has been our primary material replacement for plastic packaging in the Indian market. Driven by our efforts to reduce conventional single-use plastics, supported by legislative pressure in certain areas, we have decided to transition away from plastic bags, plastic straws, plastic cutlery, and plastic cups,” Ranjan said.

Rajeev Ranjan, chief operating officer – McDonald’s India North and East

“McDonald’s food packaging is designed to protect our food products and maintain heat while reducing moisture, ensuring that paper packaging is 100% food safe and providing the necessary barrier or resistance to grease and oils. Packaging plays an important role in reducing food waste and helping us serve hot and freshly prepared food quickly and safely to our customers. We expect sustainable materials to perform equally well, as non-sustainable alternatives/plastics, which can be challenging,” said Ranjan. Responding to questions from The Packman regarding the role of the government and regulatory bodies in helping the packaging industry achieve its sustainability potential, Ranjan said, “The Government of India has been undertaking a lot of initiative such as ban on single-use plastics, profit-linked tax incentive for food packaging, National Packaging Initiative to further incentivize innovation in this sector. “These are all systemic issues and addressing changes of such scale requires collaborative efforts from multistakeholders. Sustainability is on the agenda in most of business discussions. We think with this growing awareness and government focus, the research on eco-friendly and sustainable packaging is steadily on the rise in the country.” z THE PACKMAN | MAY-JUN 2022

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Food and Beverages

z COMMITMENT TO SUSTAINABILITY AND INNOVATION

Elopak and GLS announce joint venture in India

lopak and GLS have announced a joint venture in which the two companies will each have 50% ownership. The newly formed company, GLS Elopak, headquartered at Gurugram, India, will leverage the respective expertise, assets and networks of Elopak and GLS to capitalize on the significant consumer demand in India. The company is being established to manufacture and process high-quality fresh and aseptic packaging solutions, which are designed to ensure that liquid food is safe and accessible to consumers across the globe. The company will cater to both fresh and aseptic segments with applications such as dairy, plant-based drinks, juice, water and liquor. Elopak, a leading global supplier of carton packaging and filling equipment, offers sustainable packaging solutions that provide a natural and convenient alternative to plastic bottles. The joint venture aligns with Elopak’s ambitions to expand geographically and meet the rising demand for sustainable packaging solutions, leveraging its strong track record and investment in sustainability-focused innovations. Geographic expansion is one of the five key growth pillars, Elopak has prioritized, executing its sustainability-driven growth strategy and driving the plastic to carton conversion. With its manufacturing hub close to Delhi at Rewari in Haryana, India, GLS Elopak will be the only producer of fiber-based packaging for liquid food in the Haryana area. It will immediately start to offer roll-fed aseptic cartons under the brand ALPAK in various sizes, along with end-to-end service support, to customers. Going forward, the company will introduce Pure-Pak fresh cartons, Pure-Pak aseptic cartons and complementary solutions. Collaboration between Elopak and GLS is built on the companies’ shared commitment to sustainability and innovation. Elopak CEO Thomas Körmendi said, “We are delighted to announce this latest exciting step in our journey

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sustainable packaging solutions to this market that protect both the product and the environment. GLS ’s innovative methods and state of the art processes are impressive, and we look forward to working with them closely through GLS Elopak to capitalize on this opportunity to meet growing demand.”

Elopak and GLS have entered into a long-term strategic partnership to deliver sustainable packaging solutions to consumers across India

as we look to deliver on our growth strategy. India is the world’s biggest milk market, with serious growth potential. Together with GLS, there is an opportunity for us to be at the forefront of offering innovative and

GLS director Arpit Goyal, said, “We are elated to announce our strategic partnership with Elopak. We strongly believe that the capabilities and synergies between the two organizations, and shared vision of the management will result in a leading liquid packaging company in India, which is both sustainable and innovative in its approach. Given the growth potential in India and the need for alternative packaging solutions, especially in the fresh milk and water segment, GLS Elopak will be able to add value and contribute to the country in the best possible manner.” z

z CARTASEAL VWAF Archroma launches odorless paper-based food packaging

rchroma has launched Cartaseal VWAF, a new perfluorinated compound (PFC)-free and ammonia-free barrier coating for odorfree packaging applications. The company claims that the Cartaseal range offers barrier solutions that can be used to protect from grease, oils, water and water vapor in both packaging and food packaging applications such as pizza boxes, sandwich wedges, fresh vegetables, fast food service and general supermarket packaging. The Cartaseal VWAF is designed to form a continuous and defect-free film-like coating on the paper surface. The resulting barrier offers class-leading performance

against the penetration of oils, fats, water and vapor. The odor-free product is also ideally suited to food packaging applications, where the taste and smell of the packed food can be very sensitive to the environment and must be carefully preserved for the full enjoyment of the consumer. The company says that the Cartaseal VWAF can be used as a more sustainable alternative to replace not only PFC-based coatings but also plastic in applications where resistance to water, oil and fats and water vapor condensation is required.

Food and Beverages eco-labels such as EU Flower, Nordic Swan and several annexes of Blue Angel, and is REACH registered. Importantly, Cartaseal VWAF offers increased potential for compostability, repulpability and recycling compared to PFC and plastics, since the coating will break down with the paper during the recycling process. Cartaseal VWAF is designed to form a continuous and defectfree film-like coating on the paper surface

Developed with food packaging in mind, Cartaseal VWAF is compliant with FDA and BfR requirements for food contact applications. It is also compliant with,

“Consumers and regulators are increasingly attentive to how products are made, and rightfully so. It is our responsibility as an industry to develop and convert to technologies that reduce our impact on the environment and on people’s health. That is exactly what we at Archroma do, with innovations like Cartaseal VWAF. Because it’s our nature,” explains Andy Bell, head of the competence center chemicals at Archroma. z

z END-OF-LINE SYSTEM FROM TOMRA Robotic case packing machine for punnets and clamshells

omra Food has launch its new robotic case packing technology, the Kete16, at Fruit Logistica event in Berlin, Germany and the South American Blueberry Convention in Mostazal, Chile. The KETE16 automates the process of placing punnets and clamshells into cases, trays, boxes, and crates, integrating seamlessly to match the speed and capacity of the fastest filling machine, the Curo16. Paul Slupecki, head of global sales Tomra Fresh Food at Tomra Food said, “The Kete16 is a versatile, highcapacity, end-of-line system with abilities the industry hasn’t seen before. No other robotic packing solution can accommodate a wide variety of pack designs at high speeds. This machine is flexible to punnet size, case size, and pack orientation, and makes it easy to change between different packs. This will reduce downtime, increase productivity, and deliver certainty in every pack.” Joshua Miers-Jones, global category director for Blueberries said, “The Kete16 integrates with our Curo packing system, which is famous for its accuracy and gentle product handling, and which can switch between different packaging formats such

Kete16 is a versatile, highcapacity, end-of-line system

as clamshells and punnets. This fast and consistent robotic packer will significantly improve the speed and efficiency of blueberry packing.” The Kete16 is capable of matching the capacity of the Curo16-head fill by weight, and has been designed to be easily and quickly set up and change between package sizes and formats. The unique design serves to pick up and place clamshells into the tray while avoiding the risks inherent to suction methods that can open lids and compromise the product. z

MDC GAMUTSTAR

Logistics

z DESIGNED TO BE COMPACT AND FAST

Storopack launches new PAPERplus Track paper cushion system

ushioning, wrapping, void filling… Looking at 3 different products for 3 different activities. Let’s think out of the box. What if we say, we have a 3 in 1 product. It’s compact and fast. PAPERplus track. Eliminate wrapping from your process to get more effective and efficient outcomes. The new machine by the Metzingen-based packaging specialist is designed for applications in which high throughput and secure packaging material are a must – PAPERplus Track produces paper cushions in mere seconds directly at the packing station, delivering highly effective padding while using less material. Thanks to the sturdy padding, the system is ideal for medium to large packages weighing between five and 50 kilograms – the perfect solution for shipping eCommerce, cosmetics, spare parts, electronic components, and ceramics. PAPERplus Track is compact in size and, like all other Storopack padding systems, can also be integrated into existing distribution lines. As a result, PAPERplus Track guarantees optimal packing processes and reduces process costs. The machine is now available.

PERFECT FIT FOR EVERY PRODUCT Thanks to the paper cushions, shipping goods can be reliably blocked and braced and also protected from knocks. For even better product protection and more efficient use of material, the volume of the paper cushions can be specifically adjusted for every product. Users also benefit from the especially safe blade-free technology of the PAPERplus Track – the paper is perforated, making it extremely easy to individually separate each paper cushion mechanically, which in turn minimizes offcuts. Everything about the PAPERplus Track is designed for speed – thanks to the on-demand function, the system automatically produces more paper cushions once they have been removed. Another advantage is that the machine features a touch screen and can connect to WiFi. This way, the paper cushion system can also be controlled online from an external location via smartphone or tablet. PAPERplus Track is low-maintenance, works quietly, and enables fast and simple paper replacement. z

The new PAPERplus Track paper cushion system produces paper cushions in mere seconds directly at the packing station, delivering highly effective padding while using less material. Photo: Storopack

The volume of the paper cushions can be adjusted, making the PAPERplus Track ideal for medium to large packages weighing between five and 50 kilograms. Photo: Storopack

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COMPACT AND FAST PA PE R p l u s ® Tr a c k by Storopack

All-rounder packaging: PAPERplus® Track protects products by wrapping products and void filling boxes in one step.

With the PAPERplus® Track paper cushion system by Storopack, you’re well equipped to ensure high throughput and secure packaging material. Thanks to the sturdy padding, the system is ideal for medium to large packages and for a wide range of applications.

More about PAPERplus® Track: www.storopack.in/paperplus-track

Storopack India Private Limited 412308 Pune, India T +91 76779 76779 packaging.india@storopack.com

Printpack India 2022 Preview

z GREATER NOIDA 26-30 MAY 2022

Printpack India all set for yet another grand show Printpack India is not just an exhibition to see the latest developments happening in the printing and packaging industry – it is also a confidence barometer for the entire industry. Organized by IPAMA, the event will take place at the India Expo Centre & Mart in Greater Noida, India. The 5-day event scheduled from 26-30 May 2022 will feature in-press, postpress, finishing, converting, digital and signage and packaging machines, all under one roof in the packaging materials, printing and publishing, paper and paper products, logistics and transportation industries.

ACME ROLLTECH – HALL 5 STAND C34

REDINGTON – HALL 5 STAND C16, C18-20

The company will showcase its Acme High-density white (AHDW) and Acme Tactile (ATAC) anilox solutions. Acme Rolltech recently purchased a second laser engraver from ALE in the UK, which is likely to be commissioned in mid-April.

Chennai-based Redington India is the authorized distributor in India for HP Indigo range of digital printing systems. At the exhibition, the company will display range of HP Indigo digital presses.

VEEKAY INDUSTRIES – HALL 5 STAND C12

BOXTECH – HALL 9B STAND F21 Banglore-based Boxtech will display its automatic high-speed, VelocityPlus carton folder gluer for straight line and crash-lock bottom cartons at the exhibition. With operating speed up to 250-m/min, the Velocity Plus can handle straight line, crash lock-bottom cartons, double wall partition cartons, danglers and tapered cartons. The machine has total 585 installations, according to the company.

HI-TECH SYSTEMS – HALL 9A STAND E20

Emerging Graphics will showcase two digital diecutting systems from Eicho, EngView CAD and PaSharp graphic software for packaging, Retouch Xpress graphic software for flexo, Hanglory digital printer for corrugation, and XRD Nano –holographic and lens effects on UV casting machines.

The company will display digital zip lock stand up pouch printing machine, packaging printing machines, label printing machine, and complete print finishing equipment at the event. Hi-Tech Systems will demonstrate OKI 9542 for digital pouch printing, Any002 digital label printer, Hitech heavy duty digital die cutter, Bacciottini DG Line automatic creasing and perforation machine, Foliant thermal laminator, paper cutters, die cutter, foiling options, and wiro options.

GRAPHICS IMPEX – HALL 9B STAND F20A

LINE O MATIC – HALL 9B STAND F25-26

Graphics Impex Graphics Impex Services has more than fifty years of experience in printing and finishing process. At the exhibition, the company will display pre-owned guillotines and folding machines.

Ahmedabad-based Line O Matic will display its paper stationery machinery at the event. In addition, the company will also have a catalog presentation of its various ranges of paper stationery equipment.

EMERGING GRAPHICS – HALL 9B STAND F20B

The 14th Printpack India was held at India Expo Centre & Mart in Greater Noida. Photo: The Packman

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Noida-based Veekay Industries, a manufacturer, exporter, and supplier of water-based adhesives and hot melt adhesives for various industrial applications, will showcase water-based adhesives and coatings, hot melt adhesives, and Led and UV coatings at the exhibition.

VINSAK – HALL 5 STAND C22 AND 23 Vinsak’s highlights include Lombardi, AB Graphic International and Iwasaki. Vinsak will display its new range of label finishing equipment that prints QR codes, high build varnish, and digital cold foiling. Vinsak will also live demonstrate its Universal Slitter and Rewinder (USAR).

ZÜND – HALL 15 STAND J35A Zünd, a global, family-owned Swiss company specializing in digital cutting systems, is set to meet its customers and other exhibitors at PrintPack India 2022. The company will showcase its high-performance digital cutting machine S3 M 800 and workflow solutions at the show. The company has been participating at Printpack since 2014. z

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Industry News

Konica Minolta India appoints Katsuhisa Asari as managing director

onica Minolta on 6 March 2022 announced the appointment of Katsuhisa (Kurt) Asari as the new managing director taking over the baton from Tai Nizawa. Nizawa will transition to Konica Minolta Asia as the managing director to oversee the expansion of the brand’s portfolio across 14 markets from Singapore. Asari has been associated with Konica Minolta India since 2018 as general manager of business planning. In his new role, Asari will drive Konica Minolta’s business and technology strategy to further the company’s digital transformation (DX) initiatives, strategic partnerships, and business growth to ensure shareholder value. A Konica Minolta veteran, Asari started his career with the company in 1998. In his 25 years of experience,

also includes his 13-year international stint before he joined India in 2018. “We are fully committed to the Indian market, and looking forward to building on Konica Minolta’s track record of success through the expansion of our core business. I envision continuing our current strategies to expand Konica Minolta’s presence in professional printing, managed services and digital solutions domains while gaining share in the core MFP business,” Asari said. Katsuhisa (Kurt) Asari

he has worn multiple hats in the field of sales, marketing, strategic planning and business development in North/Central Americas and Middle East. This journey

Asari added, “We have great talents and customer-first DNA in the company. We will continue to service our customers with the same customer-centric experiences they expect from Konica Minolta, while driving digital transformation to serve them better and more seamlessly.” z

Pamex gears up for 2023

merging out of the one-year hiatus due to the pandemic, Pamex is laying foundation for a successful edition in 2023. Organized by All India Federation of Master Printers (AIFMP), in association with Print-Packaging.com (P) Ltd., Pamex has started its promotional activities by having its presence at various physical exhibitions happening around the country. In April 2022, the exhibition was promoted at various events including the Eastern Print Pack, organised by West Bengal Master Printers’ Association (WBMPA) from 1 – 3 April in Kolkata. The Show also had its presence at the Tirupur Printers Meet, organized by Tirupur Master Printers’ Association on 7 April 2022. With the Bombay Exhibition Centre coming back in action, Image Today & Sign Today 2022, organized by Buysell Interactions, were held from 8 – 10 April 2022 at the venue. Team Pamex got a chance to meet many of its prospective visitors at the show. Pamex was promoted extensively at Digital 2022 (a Round Table Conference), organized by Mum-

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Pamex promotion at Digital 2022 organized by Mumbai Mudrak Sangh

bai Mudrak Sangh (MMS), on 9 – 10 April 2022 at Radisson Blu, Alibaug. A dedicated table space was provided to the team for attending expo inquiries and disseminating show updates among the top printers and industry people present. The event was also attended by Hon. President and Hon. Gen. Secretary of AIFMP, joined by the Pamex Chairman and other team members. The next presence of Pamex will be at Printpack 2022,

where the show will have a stand for carrying out the promotional activities. Printpack, organzied by IPAMA, will happen from 26 – 30 May 2022 at India Expo Centre, Noida. The chairman of Pamex will be a part of the International Conference being held concurrently with the show. A presentation on Pamex is scheduled to be carried by him at the event. Pamex will be held from 27 – 30 March 2023 at Bombay Exhibition Centre, Mumbai. z

Industry News

Inkmaker Shanghai appoints Kangrin as agent for deco paper in China

nkmaker Shanghai, the manufacturer of integrated dispensing systems in China for IM Group, has appointed Kangrin Electronic Technology as its exclusive agent in the deco-paper market segment for the China market. Kangrin, a subsidiary of leading print-roll-winding equipment manufacturer Taide Machinery, has a strong dominance in the printing industry in China with its products ranging from supporting equipment to control software for industry-4.0 manufacturing, ERP, MES and vertical warehouses. Kangrin is also an authorized agent for high-quality visual inspection and automatic viscosity control for many European, Japanese and American brands. “It is a great honor for Kangrin to have been selected as IM Group’s exclusive agent in China. IM Group is

a leading global player offering a complete spectrum spanning design, manufacturing and software design through to total process-engineering solutions. Its unique expertise on special-color ink dispensing and transferring systems will certainly increase ink-preparation efficiency in the deco-paper market,” explained Wang Jian Bin, managing director of Kangrin. “Now, together with Kangrin’s resources, market intelligence and network, we are well equipped to bring this great product further, elevating the ink-preparation method with industry 4.0 intelligence.” As exclusive authorized agent, the deal will give Kangrin exclusive rights of Inkmaker’s automatic color matching and ink dispensing system in the deco-paper printing industry. “Kangrin has a renowned industry knowledge and

understanding of the China market, equipped with IM Group’s portfolio of state-of-the-art brands, we are confident that together we will forge a winning formula to IM Group modernize the ink-preparation process for our potential clients,” concluded Lau Kar Seng, GM of Inkmaker Shanghai and board member of IM Group. z

Amcor to expand healthcare packaging capabilities in Europe

mcor has announced an investment to establish new thermoforming capabilities for medical packaging in its Sligo, Ireland, healthcare packaging facility. The multi-million-dollar investment will strengthen Amcor’s leadership in the growing industry for sterile packaging, offering customers in Europe and North America another site with comprehensive healthcare solutions. “The additional capabilities in our Sligo site allow us to provide customers with even more differentiated and efficient solutions to meet their healthcare packaging needs,” said Amcor’s chief commercial officer Peter Konieczny. “With our global scale and innovation capabilities, Amcor is uniquely positioned to capture growing demand for both medical and pharmaceutical packaging products globally.”

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Through this investment, the Sligo site will feature Class 7 cleanroom manufacturing environments and state-of-the art thermoforming operations, fully certified to ISO 13485 standards and meeting the highest regulatory requirements. Amcor will also create a full design studio to support product development, enabling customers to tap into local and global expertise and resources across the company’s growing network of global innovation centers. According to Market Data Forecast, the European medical device segment, which relies on this type of packaging, is expected to grow at annual rate of more than 4%, reaching USD 171 billion by 2027. With this investment in Ireland and the new facility in Singapore that came online at the end of 2021, Amcor is actively meeting the growing global demands of customers in the medical and pharmaceutical industries. z

Industry News

Aptar Activ-Blister solutions now available for manufacturing in EMEA

ptar CSP Technologies, part of Aptar Group, has announced a new manufacturing site able to produce its Activ-Blister solutions for oral slide dose drugs in Europe. The move is part of a key strategic effort to expand production of Activ-Blister technology globally and is the result of a 3-way collaboration between Aptar CSP, Uhlmann, and Ivers-Lee (a local contract manufacturing organization). The collaboration consists of a fully automated Uhlmann blister machine validated to package oral solid dose drug products with Activ-Blister solutions heat-staked to the foil at a rate of up to 250 blisters per minute. The equipment is designed to integrate Activ-Blister technology into the blister cavity with precision placement. The equipment has been fullyvalidated and is in place at Ivers-Lee, a CMO capable of manufacturing Activ-Blister solutions from R&D to commercialization. A CMO in EMEA will support

regional customers and ensure speed-to-market. “Expanding global manufacturing sites for Activ-Blister technology reflects our commitment to delivering global access to innovative active material science solutions for patients and consumers,” said Badre Hammond, VP commercial operations and GM APAC, Aptar CSP Technologies. “With manufacturing capabilities now available in in both the US and EMEA, we will turn our attention to bringing production of this technology to the Asia market.” Activ-Blister Solutions integrates Aptar CSP’s proprietary 3-Phase Activ-Polymer platform technology into individual blister cavities to provide precision microclimate protection for sensitive drug products. This technology can be customized specifically for the drug developer’s formulation to provide a broad spectrum of specific drug protection including mois-

Activ-Blister technology remains attached to foil backing when blister is opened for enhanced patient safety

ture adsorption, and oxygen and odor scavenging. The technology can also scavenge volatile organic compounds (VOCs) and emit aromas. z

HSIL is now AGI Greenpac

SIL, a leading packaging company, has changed its name to AGI Greenpac. In addition, the company has also changed the name of its PET business from Garden Polymers to AGI Plastek. The name change is a part of the company’s transformational journey and with the completion of the divestment of the Building Products Division as of 31 March 2022, the company has now become a focused packaging player. AGI Greenpac says it will now lead the next phase of growth and the management team remains committed to capitalizing on the growing market opportunities, expanding its packaging business, and unlocking value for its stakeholders. Rajesh Khosla, CEO, AGI Greenpac said, “A few months ago, we began developing a new brand identity for the company that aligns business with its product offerings. In addition to the name better reflecting its offerings, we also wanted the visual identity to have a strong foundation rooted in sustainability. We are now a complete packag-

ing company and a new shared purpose and identity will position AGI Greenpac to have a greater impact in the industry. Furthermore, we remain fully committed to applying resources strategically and driving innovation within the packaging sector.” The company has recently started manufacturing specialty glass at a new greenfield facility in Bhongir.

The Glaspac facility with its five manufacturing lines spread across 15 acres has a manufacturing capacity of 154 tonnes per annum. The plant manufactures clear glass products, such as vials, nail polish bottles, and other specialty glass products which are primarily used in the packaging of cosmetics and perfumery, pharmaceuticals, premium spirits, food and beverages water bottles, and candles jars. z THE PACKMAN | MAY-JUN 2022

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Industry News

Toppan acquires Thai packaging manufacturer

oppan entered into a share transfer agreement with Majend Makcs, a manufacturer and supplier of flexible packaging headquartered in Ayutthaya, Thailand, on 31 March 2022. Procedures to make Majend Makcs a consolidated subsidiary of Toppan are scheduled to be completed in May 2022. The acquisition will enable Toppan to produce flexible packaging in Thailand for supply to markets in Europe, North America, and Southeast Asia.

“We are very excited to have Majend Makcs joining the Toppan Group,” said Masahiko Tatewaki, Managing Executive Officer of Toppan’s Global Packaging business. “Not only does it afford us greater capacity to manufacture and market more price-competitive packaging materials to customers throughout the world, but also strengthens our ability to meet the sustainable packaging needs of global brands and of society as a whole.”

In addition, sharing and combining Majend Makcs’s flexible packaging production technology and knowhow with Toppan’s converting technologies centered on GL Barrier, while collaborating on raw material sourcing, will drive enhanced productivity and a stable procurement system to strengthen price competitiveness. Majend Makcs will also function as a hub for the development and analysis of customer and technology trends in the global market.

Toppan has expanded its packaging business in Asia, including Indonesia, Thailand, and China, and is strengthening global production and sales with an eye on North America, Europe, and Latin America. Toppan bolstered its capability to manufacture and supply transparent GL Barrier film for markets in North America and Europe with the launch of Toppan USA’s Georgia Plant in April 2016 and acquired the InterFlex Group, a packaging manufacturer with locations in

Majend Makcs plant at Amata City

the United States and the United Kingdom, last year. Most recently, Toppan has also made leading Indian film producer Max Speciality Films a consolidated subsidiary. z

Milliken expands capacity

illiken & Company is moving boldly to address anticipated market needs by expanding the facilities and capacity it acquired last March via its purchase of Germany’s Zebra-chem. Zebra-chem is a specialty compounder and chemicals company that makes additive and blowing agent concentrates for polyolefins, PVC and engineering thermoplastics. The expansion will enable Milliken to boost production capacity for the acquired Bad Bentheim plant by 60% by year’s end. Milliken plans to install new manufacturing equipment and hire additional employees at the plant, which will be renamed Birch I. It also built a new warehouse, called Birch II, nearby. Milliken has been a trailblazer of sustainability for more than a century, and the company’s legacy of naming locations after trees is a tribute to that core company value. “We are seeing very strong demand from several end markets where these products are adding value, and our customer base has welcomed our broader

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solution portfolio,” said Milliken sales manager Tugce Asici-van Houselt. “These facilities will continue to serve the global market, with a focus on Europe, the Middle East and Africa.” The viscosity modifiers and performance modifiers made at the German plant increase melt flow of recycled PP resins with little to no loss of physical properties, enabling more recycled content to be used by the converters and brand owners without compromising overall performance. “Milliken is known for its sustainable innovation,” says Wim Van de Velde, global vice president, of Milliken’s plastic additives business. “We are excited to be able to leverage its leading position in Europe to help accelerate market solutions that improve and increase manufacturing with recycled plastics. This expansion signals that the market is clearly responding.” The facility also produces solid concentrates that serve as chemical blowing agents for the production of foamed thermoplastics. These agents – which allow for lightweighting as well as improved thermal and

The expansion will enable Milliken to boost production capacity for the acquired Bad Bentheim plant by 60% by year’s end

sound insulation without compromising mechanical properties – are suitable for use in PVC, polyethylene, polypropylene and polystyrene. They can be used by converters in both extrusion and injection molding foam processing methods. Milliken says it is on track to fully integrate the acquired operations during this calendar year. z

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Sales and Marketing Mahan Jyoti Hazarika Subscription Address C8, 1303, Eco Village 2, Greater Noida West, Gautam Buddha Nagar 201301, Uttar Pradesh, India Issue Published on 8 May 2022 Printed at JK Offset Graphics Pvt. Ltd. Printed, Published and Owned by Mahan Jyoti Hazarika, and Printed at JK offset Graphics Pvt. Ltd., B278 Okhla Phase I, New Delhi 110 020, India and Published From C8, 1303, Eco Village 2, Greater Noida West, Gautam Buddha Nagar 201301, Uttar Pradesh, India Editor: Mahan Jyoti Hazarika

Industry News

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