ASSEMBLY & OPERATING INSTRUCTIONS INS400 Revision 0 01/03/2018
LFT-003
Winched Rugby Post Raiser
60
mins
A minimum of 2 people are required for this assembly Estimated 60 minutes assembly time
i
IMPORTANT: Perform a visual inspection of the Rugby Lifter before each use. Check welds, bolts and the wire rope for any visual damage or degradation. Do not use the lifter if any damage is present.
i
IMPORTANT: Wear the appropriate PPE when using this product. Gloves, Hard Hat, Protective Footwear and Eye Protection are required.
Code
LFT-003
Product
Winched Rugby Post Raiser
Pack Contents Winched Rugby Post Raiser 1. Winch Arm 2. Wheel Arm Tools Required
1. x1 FEP437
2x 17mm Spanner 17mm
2x 19mm Spanner 19mm
1x 21mm Spanner 21mm
2x 30mm Spanner 30mm
1x 4mm Hex Key (supplied)
2. x1 FEP439
4mm
Personal Protective Equipment (PPE) required - Hard Hat - Protective Gloves - Eye Protection - Safety Boots Warning - Item weighs more than 17kg - Two people required to move item, use correct lifting technique Compatible Posts RUG-020: 17m Millennium Rugby RUG-021: 13.5m Millennium Rugby RUG-210: 13m Hinged Aluminium Rugby RUG-211: 11m Hinged Aluminium Rugby RUG-212: 7m Hinged Aluminium Rugby
*parts are not to scale
1
Code
LFT-003
Product
Winched Rugby Post Raiser
Fittings Pack Contents FPK400: Post Raiser Fittings A. Winch B. Mount Bracket C. Ali Rugby Spacer D. Karabiner Clip E. M20x170mm Hex Bolt F. M12x25mm Hex Screw G. M10x90mm Hex Bolt H. M10x25mm Hex Screw I. M20 Nyloc Nut J. M10 Nyloc Nut K. M10 Nut Cap L. M20 Washer M. M12 Washer
A. x1 WIN007
B. x1 PEP489
C. x1 PLT958
D. x1 HKS009
E. x2 BOL048
F. x2 BOL163
G. x2 BOL270
H. x2 BOL337
I. x2 BOL051
J. x4 BOL202
K. x4 CAP950
L. x6 BOL708
M. x2 BOL732
*parts are not to scale
2
Code
LFT-003
Product
Winched Rugby Post Raiser
Fittings Pack Contents FPK400: Post Raiser Fittings N. M10 Washer O. R-Clip P. 4mm Hex Key Q. Axle Bar R. Wire Rope
N. x8 BOL709
O. x2 BOL805
Q. x1 PLT648
R. x1 WIR115
3
P. x1 BOL793
Code
LFT-003
Product
Winched Rugby Post Raiser
Assembly Instructions 17mm
1
Attach the Winch (A) to the Winch Arm (1).
1
G
H A
N
1
J K
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2
IMPORTANT: Complete step 2 only if you are assembling Millennium Rugby posts
Millennium Rugby only - Attach the Mount Bracket (B) to the Bottom of the Winch Arm using the Axle Bar (Q) and two R-Clips (O). O 1
1 O
Q O
4
Q B
4
O
30mm
Code
LFT-003
Product
Winched Rugby Post Raiser
3
Attach the Winch Arm to the Wheel Arm (2). Do not over tighten bolts, ensure the Lifter can pivot about the M20 Bolts after assembly.
L 1
2
I
E
L I 2
E 1
2
1
4mm
4
Feed the non-looped end of the Wire Rope (R) through the Sheaves on the Lifter as shown. Securely fix the end of the Wire Rope into the drum of the Winch using the clip and set screw provided. Attach the Karabiner (D) to the looped end of the Wire Rope and clip it to the pad eye on the Wheel Arm. HINT: Use a wedge to hold the lifter in a managable position when fitting the Wire Rope.
R
D 5
R
Code
LFT-003
Product
Winched Rugby Post Raiser
Operating Instructions | Millennium Rugby 19mm
1
Assemble the Rugby Post Hinge as per the product instructions, such that it can pivot about the front hinge bolt and place in the socket.
Top Hinge
Front Hinge Bolt
19mm
2
Attach the Rugby Lifter to the top hinge.
Top Hinge
F
!
B
M
WARNING: Ensure recommended PPE is worn for the remainder of the assembly. Double check all fixings and ensure the wire rope is running in the sheaves before continuing.
6
Code
LFT-003
Product
Winched Rugby Post Raiser
3
Lay the top hinge onto the Lifter and assemble the upright as per the product instructions. Top Upright
(RUG-020 only)
Mid Upright Bottom Upright
19mm
i
INFORMATION: Bow in the rugby post during assembly is normal.
!
WARNING: Do not, at any point during assembly, stand underneath the rugby post.
4
Using the winch, raise the upright until it stands vertical. Insert the rear hinge bolt and two fixing bolts as per the product instructions. Ensure these bolts are securely fixed before removing the Rugby Lifter. Complete the upright assembly by inserting the final two fixing bolts. Follow the product instructions to correctly level the upright.
30mm
5
Repeat for the second upright and follow the remaining product instructions to complete assembly.
7
Code
LFT-003
Product
Winched Rugby Post Raiser
Operating Instructions | Aluminium Rugby 19mm
1
Assemble the Rugby Post Hinge as per the product instructions, such that it can pivot about the rear hinge bolt and place in the socket.
2
Attach the Rugby Lifter to the hinge using the Ali Rugby Spacer (C), Axle Bar (Q) and two R-Clips (O). Slide the Axle through the Winch Arm, Ali Rugby Spacer and the rugby hinge. Remove the rear bolts fitted in step 1 after attaching Lifter.
Top Hinge
O C Q
!
WARNING: Ensure recommended PPE is worn for the remainder of the assembly. Double check all fixings and ensure the wire rope is running in the sheaves before continuing.
8
Code
LFT-003
Product
Winched Rugby Post Raiser
3
Lay the top hinge onto the Lifter and assemble the upright as per the product instructions. Top Upright
(RUG-210/211 only)
Bottom Upright
4 19mm
i
INFORMATION: Bow in the rugby post during assembly is normal.
!
WARNING: Do not, at any point during assembly, stand underneath the rugby post.
If raising both posts simultaneously, assemble the second upright as above and attach the crossbar as per the product instructions before raising.
5
Using the winch, raise the upright(s) until it stands vertical. Insert the hinge bolt and four fixing bolts as per the product instructions. Ensure these bolts are securely fixed before removing the Rugby Lifter. Complete the upright assembly by inserting the front hinge bolt.
21mm
6
If raising the posts individually, repeat for the second upright and follow the remaining product instructions to complete assembly.
9