GEA Pavan - Die washing machines

PAVAN JOINS THE WORLD OF GEA A new milestone in our history: the best technologies come together to feed a growing world.

GEA’s acquisition marks a new growth stage for Pavan, that can rely on the support of a big brand with solid industrial and financial capacity and with the ability to enhance and promote the development of innovative technologies and commercial synergy, aiming at offering clients high quality products and services.

GEA is one of the largest suppliers for the food processing industry and a wide range of other industries.

The international technology group focuses on process technology and components for sophisticated production processes in various end-user markets.

Detail of die washing and motion devices.

Actuator installed on type E Die Washing Machines.

Detail of the system pulling the belt used to separate debris from water.

Die washing machine

DIE WASHING MACHINE

The new die washing units have been designed using state of art technology in order to match modern pasta manufacturers requirements: they combine sturdiness with the efficiency of an innovative system capable to decrease washing cycle time up to 50% when compared to traditional equipment. Pavan has developed extremely reliable and efficient units, featuring a simplified geometry and adopting solutions to maximize the components performance.

KEY FEATURES Strenght

Automation

Tidiness

Sturdy stainless steel frame.

Automatic water level control and filling system.

Recovery tank with double filtering device for an improved water recycling.

Pumping section made of pump, motor, chain transmission, protection casing.

Skimming removal system by means of programmable water jets.

Debris conveying system, equipped with water temperature control probe for the pump protection.

02 – 03

1/R – 2/R

DIE WASHING MACHINES 1/R Washing area Detail of die washing and motion devices.

Die washing machine

Filtering Components of water filtering and recovery system: debris filter, water temperature sensor, overflow draining device and pump intake filters.

Draining area Two water drainage points: one at the top for the overflow drain during the washing process, one at the bottom to empty and clean the washing tank.

04 – 05

1/R

Side view

H

H

Front view

A

A

B

B

Top view

2/R

Side view

H

H

Front view

A

A

B

B

Top view

Die washing machine

PASTA Model

Washing capacity round die mm Q.ty

dimension

1R/350-M

1 pc

≤ 350

1R/600-M

1 pc

1R/600-E

Control*

Power

Pump

kW

q.ty

M

4,1

≤ 600

M

1 pc

≤ 600

1R/730-M

1 pc

1R/730-E

Dimensions mm

Net Weight

l/min

bar

A

B

H

Kg

1

42

45

1100

900

1000

200

12

1

120

45

2700

1450

1550

660

P

16

1

120

45

2700

1300

1550

660

≤ 730

M

16

1

160

45

2700

1450

1600

680

1 pc

≤ 730

P

16

1

160

45

2700

1300

1600

680

2R/600-M

2 pc

≤ 600

M

19,5

1

200

45

2700

1750

1550

760

2R/600-E

2 pc

≤ 600

P

19,5

1

200

45

2700

1600

1550

760

2R/730-M

2 pc

≤ 730

M

19,5

1

200

45

2700

1750

1600

780

2R/730-E

2 pc

≤ 730

P

19,5

1

200

45

2700

1600

1600

780

Control*

Power

SNACK AND PELLET Model

Washing capacity round die mm Q.ty

dimension

Pump

kW

q.ty

Dimensions mm

Net Weight

l/min

bar

A

B

H

Kg

38

1R/150 SNACK

1 pc

≤ 460

M

16

1

170

1300

1100

1400

500

1R/600 SNACK

1 pc

≤ 600

M

31

2 38 e.o. 170

2800

1450

1550

810

1R/730 SNACK

1 pc

≤ 730

M

31

2 38 e.o. 170

2800

1450

1600

820

2R/600 SNACK

2 pc

≤ 600

M

31

2 46 e.o. 170

2800

1750

1550

910

2R/730 SNACK

2 pc

≤ 730

M

31

2 46 e.o. 170

2800

1750

1600

920

Control*

Power

GLUTEN FREE Model

Washing capacity round die mm Q.ty

dimension

kW

Pump q.ty

Dimensions mm

Net Weight

l/min

bar

A

B

H

Kg

38

1R/350 GF

1 pc

≤ 350

M

8

1

100

1200

1000

1200

200

1R/600 GF

1 pc

≤ 600

M

31

2 38 e.o. 100

2800

1450

1550

810

1R/730 GF

1 pc

≤ 730

M

31

2 38 e.o. 100

2800

1450

1600

820

2R/600 GF

2 pc

≤ 600

M

31

2 46 e.o. 100

2800

1750

1550

910

2R/730 GF

2pc

≤ 730

M

31

2 46 e.o. 100

2800

1750

1600

920

*Control: M= Electromechanical, P=PLC. More information on page 12

06 – 07

UNIVERSAL MINI

DIE WASHING MACHINE UNIVERSAL MINI Washing area Detail of die washing and motion devices.

Die washing machine

Filtering Components of water filtering and recovery system: debris filter, water temperature sensor, overflow draining device and pump intake filters.

PASTA Model

Washing capacity mm round die

rectangular die

Q.ty

Q.ty

dimension

Control*

Power

dimension

kW

Pump

Dimensions mm

q.ty

l/min

bar

A

B

H

Net Weight Kg

UNIVERSAL MINI-M

1 pc ≤ 730

1 pc

1230x300x100

M

16,7

1

160

45

4000 1450 1600 890

UNIVERSAL MINI-E

1 pc ≤ 730

1 pc

1230x300x100

P

16,7

1

160

45

4000 1300 1600 890

SNACK AND PELLET Model

UNIVERSAL MINI SNACK

Washing capacity mm round die

rectangular die

Q.ty

Q.ty

dimension

1 pc ≤ 730

1 pc

Control*

dimension 1230x300x100

Power kW

M

31

Control*

Power

Pump q.ty

l/min

Dimensions mm bar

A

B

H

Net Weight Kg

2 38 e.o. 170 4000 1300 1600 1040

GLUTEN FREE Model

UNIVERSAL MINI GF

Washing capacity mm round die

rectangular die

Q.ty

Q.ty

dimension

1 pc ≤ 730

1 pc

dimension 1230x300x100

kW

M

31

Pump q.ty

l/min

Dimensions mm bar

A

B

H

Net Weight Kg

2 38 e.o. 100 4100 1450 1600 1040 Side view

H

H

Front view

A A

B

B

Top view

*Control: M= Electromechanical, P=PLC. More information on page 12

08 – 09

UNIVERSAL

DIE WASHING MACHINE UNIVERSAL Washing area Detail of die washing and motion devices.

Die washing machine

Pump Detail of pump housing area.

PASTA Model

Washing capacity mm round die

rectangular die

Q.ty

Q.ty

dimension

Control*

dimension

Power

Pump

Dimensions mm

kW

q.ty

l/min

bar

A

B

H

Net Weight Kg

UNIVERSAL 2018-M

2 pc ≤ 730

2 pc

1230x300x100

M

20

1

200

45

3850 1950 1850 1300

UNIVERSAL 2018-E

2 pc ≤ 730

2 pc

1230x300x100

P

20

1

200

45

3850 1800 1850 1350

Side view

H

Front view

A

B

Top view

*Control: M= Electromechanical, P=PLC. More information on page 12

10 – 11

CONTROL SYSTEM Type M Die washing units type M are equipped with a very intuitive control panel allowing easy access to the basic control functions. Washing area regulation is made by means of 2 adjustment levers located in front of the machine. A timer allows setting the working cycle duration.

Detail of washing zone adjustment lever, installed on type M die washing units.

PLC Die washing units type E are equipped with a PLC allowing setting and storage of die washing recipes, in order to improve every single die cleaning process. These units feature an efficient washing arms movement system, driven by a mantenance-free electric cylinder. The arms action is divided into different zones optimizing the die washing time.

Actuator installed on type E units.

Die washing machine

NOZZLES Washer jet nozzles for gluten free pasta and snack die cleaning. The system is conceived to work at very hight pressure, required for a complete removal or sticky dough.

Washer jet nozzles for traditional pasta die washing units. The increased number of nozzles makes this system different from others available in the market, reducing substantially the die washing time.

12 – 13

Pavan S.p.A. Dies & Moulds Dept.

Production Plant & Sales Dept.

Via Ferruccio Parri, 59 51010 - Uzzano (PT) - IT Phone: +39 0572 453800 /+39 0572 453838 Headquarters Via Monte Grappa,8 35015 - Galliera Veneta (PD) - IT Phone: +39 049 9423111 VAT N. IT08975190961 Web: www.pavan.com Email: sales@pavan.com