Double Cut DC600

11-09 / EN-W

Cut Saw DC600

Cut Saw DC600

Cut Saws

Double capacity with the Double Cut saw The Double Cut saw is developed for high capacity and high accuracy cutting of timber. It is equipped with two saw blades which work either in parallel with the same board or with two different boards simultaneously.

Two saw blades for simultaneous cuts at both ends of the board

Mill cutter for bird mouths and complex processing

Two boards per cycle gives a cycle time of 6 seconds per piece regardless of length.

The two saw blades work simultaneously on the board.

The saw can be equipped with manual or fully automated board picking systems for material supply.

Post processing of the boards include automated stacking and transport of complete board packs.

The DC600 fixing system straightens the board during operations.

Cut Saw DC600

Cut Saws

Automation to higher levels With 21 servo axes, the Double Cut is a flexible saw that can be programmed to carry out both simple and complicated processing operations using the same machine. It has a milling cutter for more advanced operations. The DC600 has a full range of peripheral equipment such as pickers, stackers and marking units, making it adaptable.

Another advantage with the CNC controlled Double Cut is the crossway timber input which saves floor space. The machine also utilizes the material well, as it minimizes waste with a built-in optimization function. It is easily connected to an existing network, which in turn generates more ways of utilizing the Double Cut’s high capacity.

The preprocessing of adding projects to work queues can be done anywhere on the company; In the office, from the fork lift or even at the saw.

The work queue and required material is published on a web site to allow fork lift drivers to know what material is needed next in the machine.

Example of a saw center setup.

Cut Saw DC600

Cut Saws

The infeed system The DC600 infeed system includes laser measuring of the board, flipping function, marking unit and stacking to allow two boards to be cut simultaneously.

The laser measuring system and the flipping function determines the curve of the board and flips it when necessary. This way, all pieces are aligned and inserted into the saw in the same manner.

The saw software determines which way the curve should bend on each piece and optimizes the cuts according to this.

The stacking function places two boards on top of each other. A marking unit travels along the two boards and prints information for each piece over the whole length of the board. Finally, a pusher inserts the printed and stacked boards into the cut saw in a controlled process.

The infeed system can be operated manually or even better with a destacking system. When using a destacker you have the option to feed the saw from one or multiple wood piles with different board dimensions. With this option you have fully automated the infeed side of your saw.

Curve measuring system

Flipping function

Two boards per saw cycle

Marking unit

Destacking option from multiple piles

Desired bend direction of the timber in a truss example

The DC600 Infeed system

Cut Saw DC600

Cut Saws

The Stacking System Randek stacking system for the cut saw DC600 consists of seven cassettes with swords and a hydraulic lifting table. The stacker is completely integrated in the saw and controlled from the program or manually at a separate console. The stacker senses the next board width and decides to eject a complete layer on the stack or wait for the next board before the stacking process starts.

The stacker can be combined with roller conveyors for timber stack transport, making it possible to fully automate the out feed side of the saw.

Stack width 800 mm

Fully automated or can be manually operated

Can receive boards from the saw while stacking a full layer

Stacker for Cut Saw DC600

Cut Saw DC600

Cut Saws

The software The software for the cut saw DC600 is in fact a Randek developed CAD/CAM-software. It gives you the possibility to import files from the leading truss calculation softwares, or to make your own boards with whatever processing operations you need to do. With an optimizing system the boards are joined together in the most rational way to minimize waste and to speed up the operations.

Finally the complete jobs are gathered in the job-queue where you easily control the saw in what order to produce and when to finish and start new timber stacks on the output side.

The Editor In the Editor program you can easily create your own projects, single pieces or a complete roof. The program can be run at the saw or as a stand-alone application anywhere in or outside your company. The easy to use interface makes the creation process smooth and problem free.

The Transfer The Transfer program lets you import self-made or auto generated files from truss calculation programs. Here you can optimize your pieces to achieve an optimal process. The jobs get queued and you can easily make changes to job orders and timber stacks.

Export functions The Transfer program automatically exports a picking list for the fork lift operator. He can easily see what kind of material is needed in the near future for the saw. The exported list is published in Internet Explorer on the local LAN and is visible for all personnel who require the information.

Cut Saws

Cut Saw DC600

Technical data

Description

Minimum

Maximum

Length

10825 mm

Width

2310 mm (4875 mm incl. stacker)

Height

2950 mm

Saw angle

0°

360°

Saw inclination

0°

62°

Mill angle

0°

360°

Incoming material - length

2000 mm

6700 mm

Incoming material - width

50 mm

250 mm

Incoming material - thickness

20 mm

100 mm

Processed material - length

1 mm

6600 mm

Saw engines

2 x 5,5 kW

Mill cutter engine

1 x 6,7 kW

Mill cutter

2 x Ø180 mm

Saw blades

2 x Ø600 mm (Hard metal)

Electrical connection

400V (50Hz) - 63A / 230V (50Hz) - 160A

Pneumatic connection

6,5 bar - 1250 l/min

Dust exhaust

8000 m3/tim

Capacity

Down to 4 seconds / processed board

About Randek

Cut Saws

Randek in brief Randek develops, manufactures and markets high-performance machines and systems for prefabricated house manufacturing. The product range consist of: cut saws, wall-, floor- and roof lines, roof truss system, butterfly tables and special machines. The automation level stretches from fully automated to manual.

The company history goes back to the 1940s and began working in close cooperation with the first prefabricating house producers. Today leading house producers in 36 countries are using Randek machines and system.

Cut saws High quality and well tested saws with different automation grades.

Also specialized saws for custom applications.

Wall-, Roof- and Floor lines Complete product program for manufacturing of walls, floors and roofs. From manual to fully automatic systems.

Roof truss systems Adapted equipment for rational manufacturing of roof trusses.

From traditional systems to fully automatic.

Butterfly tables Flexible and well tested butterfly tables. Simple or advanced with a wide range of options.

Specialized machinery Customized machinery developed for specific applications such as the Automatic stucco machine, Beam insulating machine, Roof board machine or the Window frame machine.

Services A wide range of services such as Factory Layout designs, Machine maintenance, House building systems and Financing.

Randek AB, T책ngv채gen 24, SE-311 32 Falkenberg, Sweden Phone: +46 346 55 700, Fax: +46 346 55 701, www.randek.com, E-mail: info@randek.com