Welcome
Photo: HELUKABEL® – Headquarters Hemmingen
HELUKABEL® are today one of Germany´s leading cable companies, boasting an extensive range of cables, wires, special cables, media technology, cable accessories, as well as Data, Network & Bus Technology and cable protection systems for robotics and handling systems. Today, we produce for all markets and for every purpose. Our extensive warehouse stock, containing over 33,000 articles, enables us to deliver your order within extremely short delivery times. The catalogue provides a full overview of cables according to overseas standards, which is constantly being expanded according to the market´s requirements. The employees of our internal and field sales teams are happy to advise and assist you in finding the best solution for your needs. You can reach us at: HELUKABEL® GmbH · Headquarters Dieselstr. 8-12 · 71282 Hemmingen · Germany Phone +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de · www.helukabel.de Domestic sales: Monday to Friday Export:
7:00 a.m. to 6:00 p.m. 7:00 a.m. to 6:00 p.m. (German time)
List of contents Type
Page
Prefix Table of Contents ...............................................................................................................................................................2 to 3 Our product ranges............................................................................................................................................................4 to 5 Research & development ..................................................................................................................................................6 to 7 The Production Windsbach/Nuremberg ................................................................................................................................... 8 The Logistic Centre .................................................................................................................................................................... 9 Mounting parts for cable protection systems ........................................................................................................................ 10 Pre-assembled cable protection systems for Robotics .......................................................................................................... 11 Kabelmat – winding systems ....................................................................................................................................... 12 to 13 The way to HELUKABEL - Germany / worldwide ........................................................................................................... 14 to 15 Our registered trademarks ...................................................................................................................................................... 16 Achieving Success through Quality and Innovation ................................................................................................................ 17 CCC-Zertification for China .................................................................................................................. .............................. 18 Clean Room Qualified cables.................................................................................................................................................... 19 DESINA-Cables ............................................................................................................................................................... 20 to 21 British Standard .................................................................................................................................... .............................. 22 Selection tables
23 to 42
Selection table flexible control cables / halogen-free ................................................................................................. 24 to 26 Cables halogen-free ................................................................................................................................................................. 27 Cables for foreign standards .................................................................................................. ................... 28 to 29 Selection tables – cables in Drag Chain ............................................................................................... ................... 30 to 35 Installation manual – cable installation in drag chains ........................................................................ .............................. 36 Questionnaire for Energy Drag Chain Systems ................................................................................... .............................. 37 Assembly instructions / laying reel cables NSHTÖU / (N)SHTÖU .................................................................................. 38 to 39 Selection table for low voltage joints ........................................................................................................................... 40 to 42 Industrial Cables & Wires
A
Flexible Control Cables ................................................................................................................................ A Data and Computer Cables ......................................................................................................................... B Cables for Drag Chains ......................................................................................................................... C Motor, Servo & Feedback Cables ................................................................................................................ D Heat-resistant Cables .................................................................................................................................. E Allweather and Rubber Cables .................................................................................................................... F Trailing Cables .............................................................................................................................................. G Robot Cables ............................................................................................................................................... H Water resistant Cables ................................................................................................................................. I Flat and Ribbon Cables................................................................................................................................ J Single Conductors ....................................................................................................................................... K Compensating Cables ................................................................................................................................. L Coaxial Cables .............................................................................................................................................. M Cables according to International Approvals........................................................ N Infrastructure Cables and Wires
O
Installation Cables ........................................................................................................................................ O Telephone and Fire Warning Cables ........................................................................................................... P Power Cables, Security Cables and Medium Voltage Cables ..................................................................... Q
1 to
N 157
1 1 1 1 1 1 1 1 1 1 1 1 1 1
A 96 B 34 C 36 D 26 E 20 F 14 G 10 H 10 I 8 J 10 K 44 L 12 M 12 N 157
to to to to to to to to to to to to to to
1 to Q
63
1 to 1 to 1 to
O 10 P 12 Q 63
Data, Network and Bus Technology
R
1 to
R 163
Media Technology
S
1 to
S
31
Special Cables
T
1 to
T
55
Pre-assembled Cables
U
1 to
U 63
Spiral Cables
V
1 to
V
Shipwiring and Marine Cables
W
1 to
W 23
Technical Information
X
1 to
X 113
13
Glossary of Therms..................................................................................................................................... X 114 to X 125 Part Number Index..................................................................................................................................... X 126 to X 142 Enquiry Special Cables .....................................................................................................................................................T 55 Enquiry Spiral Cables ........................................................................................................................................................V 13 Fax Request .........................................................................................................................................................................X 147
1
Table of Contents A 1 – 96
G
Flexible Control Cables B
1 – 34
Trailing Cables H 1 – 10
Data and Computer Cables C
1 – 36
Robot Cables I
J
Motor, Servo & Feedback Cables E
1 – 20
1 – 14
Allweather and Rubber Cables 2
1 – 10
Flat and Ribbon Cables K
Heat-resistant Cables F
1–8
Water resistant Cables
Cables for Drag Chains D 1 – 26
1 – 10
1 – 44
Single Conductors L
1 – 12
Compensating Cables
Table of Contents M 1 – 12
S
Coaxial Cables N 1 – 157
Media Technology T
Cables according to International Approvals O 1 – 10
1 – 12
Telephone and Fire Warning Cables Q 1 – 63
Power Cables, Security Cables and Medium Voltage Cables R
1 – 163
Data, Network and Bus Technology
1 – 55
Special Cables U 1 – 63
Pre-assembled Cables
Installation Cables P
1 – 31
V
1 – 13
Spiral Cables W 1 – 23
Shipwiring and Marine Cables X 1 – 113
Technical Information 3
Our product ranges
CABLES & WIRES HELUKABEL® can deliver cables and wires for any industrial application. Our extensive warehouse stock, containing over 33,000 articles, enables us to deliver order within extremely short delivery times.
2008 /200 9
You can find more information about this in our actually catalogue CABLES & WIRES.
CABL ES &
WIRES
www .helu
kabe
l.de
SPECIAL CABLES We supply cables and wires for both standard applications and bespoke solutions to meet customers’ individual and application-specific requirements. Those cables can be designed, constructed and produced in our own factory, encluded cables for photovoltaic and wind power. Just give us a call – our team will be happy to advise you.
CABLE ACCESSORIES As a significant addition to the extensive program of cables and wires, HELUKABEL® provides a cables accessories program according to the latest guidelines and standards. For example: Cable glands, cable glands accessories, protective tubes, drag and guidance chains. More information and all products in our catalogue CABLE ACCESSORIES.
4
If you require additional copies of any catalogues or brochures below, simply ďŹ ll out the request from provided at the back of this catalogue or at the internet.
DATA, NETWORK & BUS TECHNOLOGY HELUKABELÂŽ can offer an extensive range of equipment for networking heterogenous systems using ďŹ bre optic and copper techniques. HELUKABELÂŽ is able to meet with its brands HELUCOMÂŽ, HELUCOM Connecting SystemsÂŽ, HELUKATÂŽ and HELUKAT Connecting SystemsÂŽ all of your cable and accessories you needs. en
A, NE TWOR K & BU S TECH NOLO GY 20
08/2
009
All products to ďŹ nd in the catalogue DATA, NETWORK & BUS TECHNOLOGY. DATA , NETW BUS TECH ORK & NOLO GY
www .helu
kabe
l.de
MEDIA TECHNOLOGY For years, our cables have ensured perfect performances on Europe’s leading musical and theatrical stages. They are also used in professional television, radio and studio equipment and at large-scale events such as the football world championships. Our product range for media equipment encompasses cables for both indoor and outdoor use. It guarantees high transmission quality for ďŹ xed installations or for mobile use.
in Hemm
ingen
ÂŽ
ÂŽ
MED
IA TE CH
NOLO GY
More information in our new catalogue MEDIA TECHNOLOGY.
www .helu
kabe
l.de
ROBOTICS HELUROBOTICSÂŽ covers the complete service spectrum, including system analysis, consulting, planning, installation, service and warranty, for mass-produced cable protection systems for robots in automation systems. Our specialists select with you the correct cables, lines, supplemental systems and cable protection systems to be used with your speciďŹ c application, conceive and construct the suitable system, and, with our partners, perform installation and service on site.
5
Research & development
We devise optimised cable solutions for our customers.
Photos: HELUKABEL®
6
The focus is very much on products for mobile use with a high level of vertical integration. Our customers expect extreme resistance to chemical, electrical and mechanical stresses combined with small bending radii, a high number of flexing cycles and outstanding service lives – we are happy to comply.
Our design engineers rely on the latest software to develop our cables. This software makes the cores' movement scenarios in the cable sheath visible.
New products are tested in the state-of-the-art Test Center in Windsbach/Nuremberg to ensure their suitability for daily use and readiness for standard production. Our stringent quality standard is also upheld with measurements and random sample checks carried out during production.
Once these prereqisites are met, we can optimize the products - according to the type of stranding, lay-length and material - and the corresponding manufacturing technique.
In order to provide information on the service life, we document the real-life tests we carry out on our cables suitable for use in drag chains.
The effect of changing the lay-length
7
The Production Windsbach/Nuremberg Here we are realizing standard cables, special cables and customer-speciďŹ c special solutions.
The annual production of our own plant in Windsbach/Nuremberg, which has a production surface area over 10,000 m2 and approx. 145 employees, this equates to approx. 50,000 km of cable or 340,000 core kilometres. The products include shielded, unshielded and steel wire reinforced control cables with PVC/PUR sheath or thermoplastic elastomers and halogen-free, ame-resistant and heat-resistant shielded and unshielded cables. Our range is rounded off by special-purpose cables produced to customer requirements.
8
The Logistics Centre A large part of the product assortment, which has over 33,000 articles, is held starting from the Hemmingen storage.
To meet the increasing demands of the market, HELUKABEL® opened a logistics centre. The goal of the logistics centre is to increase the order to deliveryprocess through automation. Innovative warehouse engineering and high-tech information techniques make this installation unique in the cable business. ”State of the Art” automation allows hundreds of orders to be filled daily. Our ”Just in Time” system pulls product from over 16,000 pallet storage locations.
9
Mounting parts for cable protection systems
Components for mounting the dress package systems
Photos: HELUKABEL®
The pre-assembled cable protection systems for robotics also include the manufacture and development of the metal components, for handling, MAG and spot-welding, as series, individual or special solutions as well as service and installation. HELUKABEL® provides extensive warehouse stock here for fast availability. Simply call Phone +49 7150 9209-765 or -182. We will be happy to advise you. Simply request further documentation from our website – www.helukabel.de
10
Pre-assembled cable protection systems for Robotics
Our own pre-assembled cable protection systems as tailored solution
Photos: HELUKABELÂŽ
With HELUROBOTICS, we offer specially assembled cable protection systems. From the planning, engineering and assembly to installation and servicing, we offer a wide range of complex solutions as individual or special solutions. The cables, wires, add-on systems and the cable protection system that is used are then tuned to the application, built and installed.
Simply request further documentation from our website – www.helukabel.de
Simply call Phone +49 7150 9209-765 or -182. We will be happy to advise you.
11
The System Provider for Winding, Measuring & Warehouse Systems
Kabelmat® Wickeltechnik GmbH‘s history goes back to the sixties and for a long time, the company has been among the market leaders for winding systems for the cable and wire industry and/or processing. Customers include manufacturers, retailers and processors of cables and wires as well as fitters, electrical installers, machine construction companies and many more. The product portfolio includes almost all devices and machines for storage, winding and hanging of cables and wires, steel cables, pipes, hoses and profiles. The tasks completed worldwide by Kabelmat® products include winding from and to drums, as well as from drums to rings.
12
Manual winding systems
TROMTRAK 1250
These are Kabelmat® winding devices and machines without electromotive actuation. When it comes to winding systems, Kabelmat® differentiates between rewinding and unwinding. Kabelmat® offers different designs and sizes for rewinders as well as unwinders, for drums and rings.
TISCHROL II
Measuring systems Our length measuring devices are available in different designs and sizes. The size depends on the maximum diameter of the material to be measured. The MESSBOI 40, for example, is qualified for measuring round material up to a diameter of 40 mm. Flat materials can also be measured. We currently have measuring devices for a maximum of 100 mm diameters in our program.
MESSBOI M40 Band
MESSBOI M30
MESSBOI M40/025 BAE
Machine winding systems These are Kabelmat® winding devices and machines with electromotive actuation. Efficient, cost-effective cutting, measuring and winding of cables and wires, steel cables, pipes, hoses and profiles requires high-performing but easily operatable machines. Modern control systems and drive technologies of well-known German suppliers are used by Kabelmat® in the field.
Ringrol 300 / 400 / 500
MOTROL 1000 AUF
Warehouse systems These are Kabelmat® cable drum or cable ring storage and unwinding systems. With its warehouse systems MATBOI, SPULBOI®, LAGBOI® and LAGROL®, Kabelmat® offers to organize your cable warehouse. In addition, the LAGROL system provides the option to use a manual or machinedriven winder for direct unwinding. SPULBOI®
LAGBOI® S
Become aquianted with our complete winding, measuring & warehouse product range. Just download our catalogue via www.kabelmat.com
MATBOI® 450 / 650
13
Contact – Germany Sales office D-25524 Itzehoe Bahnhofstraße 9 Telephone +49 4821 40394-0 • Fax +49 4821 40394-29
Sales office and stock D-15366 Neuenhagen/Berlin Zum Mühlenfließ 1 Telephone +49 3342 2397-0 • Fax +49 3342 80033
Sales office D-47269 Duisburg Am Handwerkshof 2-4 Telephone +49 203 73995-0 • Fax +49 203 73995-210
Sales office and stock D-09212 Limbach/Oberfrohna Eichelbergstraße 7 Telephone +49 3722 6086-0 • Fax +49 3722 6086-420
Development & production D-91575 Windsbach/Nuremberg Neuseser Weg 11 Telephone +49 9871 6793-0 • Fax +49 9871 1055
Headquarters D-71282 Hemmingen Dieselstraße 8-12 Telephone +49 7150 9209-0 Fax +49 7150 81786
14
Contact – International
Branch Exclusivagent
How to find our export department: Ph. +49 7150 9209-337 · Fax +49 7150 81786 · E-mail info@helukabel.de
HELUKABEL® AG (CH) Grabäckerstrasse 60 · CH - 8957 Spreitenbach Ph. +41 56 4181515 · Fax +41 56 4181516 info@helukabel.ch
HELUKABEL® CZ s.r.o. (CZ) Areál dolu MAX · CZ - 27306 Libušín/Kladno Ph. +42 0312 672620 · Fax +42 0312 672621 info@helukabel.cz
Büro Suisse Romande (CH) Ph. +41 24 4414414 · Fax + 41 24 4414412
HELUKABEL® Russia (RU) St. Petersburg Ph. +7 981 7691474 info@helukabel.ru
HELUKABEL® ITALIA S.R.L. (IT) Via delle Rovedine, 23 · I - 23899 Robbiate (LC) Ph. +39 039 9515450 · Fax +39 039 9281579 info@helukabel.it HELUKABEL® Polska Sp.z o.o. (PL) Krze Duze 2 · PL - 96325 Radziejowice Ph. +48 46 8580100 · Fax + 48 46 8580117 info@helukabel.pl HELUKABEL® B.V. (NL) De Kempen 4 · NL - 6021 PZ Budel/Eindhoven Ph. +31 495 499049 · Fax +31 495 499048 info@helukabel.nl HELUKABEL® France SARL (FR) 3, rue DMC-B.P. 30 Z.A. du Pont d‘Aspach F - 68520 Burnhaupt le haut Ph. +33 389 627562 · Fax +33 389 627700 info@helukabel.fr HELUKABEL® BELGIUM BVBA (BE) Z.1 Researchpark 310 · B - 1731 ZELLIK Ph. +32 24 810020 · Fax +32 24 810022 info@helukabel.be HELUKABEL® AB (SE) Spjutvägen 1 · S - 175 61 Järfälla Ph. +46 8 7617805 · Fax +46 8 6210059 info@helukabel.se
HELUKABEL® Kablo San. ve Tic. Ltd. Sti (TR) Siyavuspasa Cad. Cevizlik Sok. Birlik Ap. 19/1 TR - 34182 Bahcelievler/Istanbul Ph. +90 212 5024195 · Fax +90 212 5024198 info@helukabel.com.tr HELUKABEL® USA, Inc. (US) 1355 Bowes Rd, Unit C · USA - Elgin, IL 60123 Ph. +1 847 9305118 · Fax + 1 847 6228766 info@helukabel.com HELUKABEL® South Africa (PTy) Ltd. 18, Staal Street ZA - Kya Sand / South Africa Ph. +27 11 462 8752 · Fax +27 11 462 8638 doug.gunnewegh@helukabel.co.za HELUKABEL® Int‘l Trading (Shanghai) Co., Ltd. (CN) 1st Floor, Bldg No. 4, 668 HengAn Rd., Pudong New Dist. Shanghai PRC - 200137 Shanghai Ph. +86 21 58693999 · Fax +86 21 58693666 info@helukabel.com.cn
HELUKABEL® Singapore Pte. Ltd. (SG) No. 3, New Industrial Road #01-01 Kimly Building SGP - Singapur 536197 Ph. +65 64 880170 · Fax +65 62 851513 info@helukabel.sg HELUKABEL® KOREA Co., Ltd. (KR) 521-17 Daejeo 2 Dong Gang-seo Gu ROK - Busan Korea Ph. +82 51 9728646 · Fax +82 51 9728649 info@helukabel.co.kr HELUKABEL® (Thailand) Co. Ltd (TH) 73/4 Moo.1 Bangkruay-Sainoi Rd. Banglane, Bangyai · T - 11140 Nonthaburi Ph. +66 2927 35703 · Fax +66 2927 35745 info@helukabel.co.th HELUKABEL® INDIA PVT. LTD. (IN) F-305 Kailash Complex, Hiranandani Gardens Link Road, Vikhroli West IND - Mumbai 400 079 Ph. +91 22 25185841 · Fax +91 22 25185839 info@helukabel.in HELUKABEL® MALAYSIA SDN BHD No. 11-1 & 11-2, Jalan PJU 3/38 Sunway Damansara Technology Park MY - Petaling Jaya, Selangor Ph. +603 7885 8724 · Fax +603 7885 7825 sales@helukabel.com.my
15
Our registered trademarks de ar rk k CABLES AND WIRES BIOFLEX-500® DATAFLAMM DATAPUR-C
Bio-Oil o Oil res o-Oil resistant resis stant C Cables able es
®
Data ata and nd Comput Computer Co omput ompu m ter Cables halogen-free allogen-f ogen fr
®
Data a a and nd C Computer Co Computer Cables ables bles
GALVANICABLE®
High-current i current rrent ccat cathode hod de C Cables
HELUFLON®
Heat e t resistant Cables Cabl Cabless ®
Heat eat resistant Cables Cabl Cab es
HELUTHERM
®
Train n Cab C Cables
®
Vehicle cle Cabless / Truck ruck uck Cables Cable
HELUTRAIN
HELUTRUCK
HELUWIND®
Cables fo for Wind nd Po nd Power Pow ower wer er ®
Microbial res Mi resistant sttant Cables Ca
KOMPOFLEX
®
Bio-Oil -O resistant ntt Cables C es for Drag Dra Chains
KOMPOSPEED ®
Lift hoist oist control Cables ables
LIFT-TRAGO
MEGAFLEX®
Flexible Control ontr Cables halogen-free (UL/CSA) ®
MULTIFLEX 512
Cables for Drag Chain Chains PUR
®
Cables for Drag Chains
®
Sensor Cables
MULTISPEED
SENSORFLEX ®
Cables for photovoltaic
SOLARFLEX
SUPER-PAAR-TRONIC-C-PUR® ®
SUPERTRONIC ®
Cables for Drag Chains halogen-free Cables for Drag Chains Heat resistant Cables
THERMFLEX ®
Servo, Feedback and Motor Cables
TOPFLEX
TOPSERV®
Servo, Feedback and Motor Cables ®
TRAYCONTROL ®
TROMMPUR ®
Cable for open installation, exposed run Trailing Cables Flexible Control Cables PUR
UNIPUR
DATA, NETWORK AND BUS TECHNOLOGY HELUCOM®
Fibre optic Cables Fibre optic connecting equipment
HELUKAT®
Copper data Cables Copper connecting equipment
MEDIA TECHNOLOGY Cables for light control Audio Cables
CABLE ACCESSORIES HELUCHAIN®
Cables for Drag Chains program
HELUTEC®
Industrial connectors series
®
HELUTOP
Cable glands program
HELUROBOTICS HELUROBOTICS®
16
Pre-assembled dress package systems for Robotics
Achieving Success through Quality and Innovation
Product certificates document the tested quality level of our products ISO 9000ff is used as the basis for quality management processes carried out at HELUKABEL®. Product certificates issued by accredited institutions also make it easier for you to evaluate your suppliers.
Our continuous quality improvement process enables us not only to maintain a consistently high quality standard, it also ensures continued development and new product development. Our commitment to protexting the environment can be seen in our-rate environment management systems.
17
CCC-Certification for China The HELUKABEL® GmbH had obtain for their products the CCC-Certification for the following products: PVC insulated and PVC sheathed oil-resistant flexible cables according to GB 5023.7-1997 227 IEC 74 (RVVYP) 300/500V 0,5-2,5 mm2 (2-60 cores) 227 IEC 75 (RVVY) 300/500V 0,5-2,5 mm2 (2-60 cores) Colour: grey H05 VV5-F H05 VVC4V5-K
PVC insulated non-sheathed calbes and wires according to GB 5023.3-1997 227 IEC 02 (RV) 450/750 1,5-240 mm2 227 IEC 06 (RV) 300/500 0,5-1 mm2 H05 V-K H07 V-K
PVC insulated flexible calbes and wires according to GB 5023.5-1997 227 IEC 06 (RV) 300/500 0,75-2,5 mm2 (2-41 cores) JZ-500, OZ-500, JB-500, OB-500, Y-CY-JZ, Y-CY-OZ, Y-CY-JB, Y-CY-OB SY-JZ, SY-OZ, SY-JB, SY-OB JZ-HF, OZ-HF, JZ-HF-CY, OZ-HF-CY F-CY-JZ, F-CY-OZ, OZ-BL, OZ-BL-CY
18
Clean Room Qualified Cables Type
Page
Type
Page
F-CY-JZ F-CY-OZ (LiY-CY) (H)05 Z1Z1-F JB-500 JB-750 HMH JB-750 JZ-500 JZ-500 HMH JZ-500 HMH-C JZ-600 JZ-602
A 27 - A 28 A 25 - A 26 A 70 A 21 A 68 A 22 - A 23 A 6 - A 10 A 62 - A 63 A 71 - A 72 A 16 - A 17 N7-N8
JZ-602-CY JZ-750 JZ-HF JZ-HF-CY MULTIFLEX 512®-C-PUR MULTIFLEX 512®-PUR MULTISPEED® 500-C-TPE MULTISPEED® 500-TPE SY-JB SY-JZ
N 17 - N 18 A 14 - A 15 C5-C6 C8-C9 C 19 - C 20 C 14 - C 15 C 24 C 22 - C 23 A 40 - A 41 A 34 - A 35
HELUKABEL® goes Clean Room HELUKABEL®, one of the leading worldwide sources of cables, connections and cable accessories is working to consolidate its market position in the field of energy-saving systems by the increased application of Clean Room principles. Various cable types are tested under Clean Room conditions for cleanliness and suitability for use in Clean Rooms, in co-operation with the Fraunhofer Institute for Production Techniques and Automation. As a result of measurements of airbone particles, classified according to US Federal Standard, 209E, ISO 14644-1 or VDI 2083 Page 1, we are able to provide a Statement on deployment of cables in Clean Room areas. Simply call us for further information: we will be happy to advise you.
Please complete in your order type and part-number by cleanroom
19
-Cables and Wires VDW (Verein Deutscher Werkzeugmaschinenfabriken) association of German tooling and machinery factories) set a study group of representatives from a number of leading German tools and machinery manufacturers. This study groups has worked out solutions for decentralised and standardised installation techniques. Also contributing to this concept are representatives from the branches in industry of machinery construction, automobile production, automation engineering and various suppliers. The objective here is to realise considerable cost reductions by standardising parts and assemblies (e. g. cables and wires). This can be achieved by:
For cables and lines, existing standards are used. However, to increase availability and simplify cable installation, VDW have specified a certain sheath colour for the individual areas of application. It is particularly important for us as manufacturer and supplier of the products cited above, to be among those suppliers who can offer DESINA®compliant cables. We therefore stock these for shortnotice delivery to our customers.
• Straightforward assembly for preventing errors • Fast failure diagnosis • Reduction of the expenditure for construction • Reduction of type variety • Increase of availability by reducing the type variety.
We are certain that DESINA® will assert itself on the market because this is a standard for all participating companies and will be a key for more success. For us as well.
20
An overview of DESINA® suppliers has been made available on the Internet by VDW, in which HELUKABEL® is included.
-Cables Type TOPSERV 108 PVC TOPSERV® 112 PVC TOPSERV® 119 PVC TOPGEBER® 511 PVC ®
Page
Type
Page
N 127 N 128 N 129 N 130
TOPSERV 109 PUR TOPSERV® 113 PUR TOPSERV® 121 PUR TOPGEBER® 512 PUR ®
N 131 N 132 - N 133 N 134 N 135 - N 136
If you should require further information about DESINA®, please call us.
21
British Standard Steel wire armoured cable is used particularly in the Middle/ Far East Asia.
A particularly high level of mechanical protection is ensured thanks to the armouring of galvanic round steel wire. The insulation materials used are PVC, networked polyethylene (XLPE), or halogen-free materials (LSOH Low Smoke Zero Halogen). Paper Insulated Lead Cover (PILC) cable variants are in demand in the medium-voltage and high-voltage area. Lines in accordance with British Standard are also required for fire alarm systems and emergency lighting systems. Fire-resistant and naturally halogenfree with low smoke density, are criteria that must be satisfied by the insulation materials. However cable and lines in accordance with British Standard, does not necessarily mean a special production variant. Often the information relative to permissible temperature ranges, strand make-up, or nominal voltage classes is hidden behind the classification. Thus usually after transcoding the required standard, the supply requirements can be easily satisfied with stock products.
22
23
Selection tables
Selection table flexible control cable Operational criteria fixed installation
Standards
adapted with VDR Reg No.
• •
• • •
•
•
•
•
•
• •
adapted with HAR approbation
• • • •
adapted with UL approbation adapted with CSA approbation
• • • •
F-C-PURö-JZ
PURö-JZ
JZ-500 PUR
JZ-500-FC-PUR
JZ-603-CY
JZ-603 N9
JZ-602-PUR
JZ-602-C-PUR
JZ-602 PUR DC / AC
N17 N48 N46 N51
JZ-602-CY
SY-JZ
JZ-602
•
JB-750
N7
JB-500
A9 N120 N121 A16 A24 A36 N10 N20 A14 A21 A22 A10 A23 A34 A40
JZ-750
A8
JZ-600-Y-CY
SY-JB
JB-750 yellow
JZ-500 orange
JZ-600-Y-CY UL/CSA
JZ-600 UL/CSA
JZ-500-C black
A6
according to DIN / VDE
JZ-600
JZ-500 COLD
JZ-500 black
Page
Single 600-J/-O
flexing
Single 600-CY -J/-O
fixed installation/flexing
JZ-500
䉮 䊖 䉱
Cable and conductor description
N19 A43 A52 A44 A54
• • • • • • • • • • • • • • • • • • • •
+ 100 °C
䊖 䊖
䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖
+ 75 °C
䊖 䊖
Temperature range
䊖 䊖 䊖
Technical Data
䊖 䊖
+ 80 °C
䊖 䊖 䊖 䊖
+ 90 °C
+ 70 °C + 60 °C - 5 °C - 15 °C
䉱
䉱
䉱 䉱
䉱
䉱
䉱
䉱 䉱 䉱
䉱
䉱 䉱 䉱
䉱 䉱
䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱
- 20 °C - 25 °C
䉱
- 30 °C
䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮
- 40 °C
250 V 300 / 300 V 300 / 500 V
450 / 750 V
Core insulation Core identification
600 / 1000 V PVC / special PVC
numbering according to DIN VDE 0293
•
•
• •
•
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
PUR
rubber
• • •
• • • • • •
•
colour code according to DIN VDE 0293
• • •
JB colour code (varicoloured cores) Cu-braiding steel wire braiding PVC / special PVC
black
•
•
• •
•
•
• • • •
• • •
•
•
• • • •
special material
•
• • • • • • • • •
• • • • • • • • • • •
• • •
orange
•
yellow
•
green blue
Application in drag chains Application
• • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • •
• •
transparent see selection table cable in drag chains / prefix page 30 to 35
for intrinsic safety power circuit warning indication interlocking purposes open air halogen-free
Properties
•
PUR
grey
chemicals consistant EMV-preferred type resistant to weathering effects abrasion resistance
24
• • • • • • • • • • • • •
special material
Outer sheath
Screening
• • •
600 V acc. UL/CSA
Sheath colour
Cable structure
Nominal voltage
- 50 °C
• • • • • • • • •
•
• • • •
• • • •
see selection table flexible control cable halogen-free see selection table chemical resistance in chapter X page X 64 and X 65
• • • • • • • • • • • •
•
• • • • • • •
•
• • • • • • • • • •
Selection table flexible control cable Cable and conductor description
Operational criteria
TRAYCONTROL 600-C
TRAYCONTROL 600
TRAYCONTROL 500
TRAYCONTROL 500-C
JZ 604 -YCY TC TRAY CABLE
JZ 604-FCY TC TRAY CABLE
Y-CY-JB
JZ 604 TC TRAY CABLE
Y-CY-JZ
F-CY-JZ
F-CY-OZ (LiY-CY)
(H)05VVC4V5-K
H05VVC4V5-K
(H)05VV5-F
OZ-BL-CY
H05VV5-F
OZ-BL
KOMPOFLEX JZ-500-C
KOMPOFLEX JZ-500
BIOFLEX-500-JZ-C
BIOFLEX-500-JZ
UNIPUR
UNIPUR-CP
H05BQ-F / H07 BQ-F
PUR-YELLOW
PUR-ORANGE
PUR-C-PUR
PUR-750
JZ-600 PUR
JZ-600-YC-PUR
Yö-C-PURö-JZ
䉮 A56 N49 N52 A51 A60 A46 A47 A48 A49 A58 A84 A85 A87 A88 A80 A81 A11 A13 A29 A31 A25 A27 A32 A38 N25 N33 N34 N27 N35 N30 N37
•
•
•
• • • • •
Page
adapted with VDR Reg No. adapted with HAR approbation
• • • • • • • • • • • • • •
䉮䉮
adapted with UL approbation adapted with CSA approbation + 100 °C
䉮䉮䉮
+ 90 °C + 80 °C + 75 °C
䊖䊖
䉱䉱
䉱䊖䊖䊖䊖䊖䊖䊖
+ 60 °C
䉱䉱䉱
䉱
䉱䉱
- 5 °C -15 °c - 20 °C
䉱䉱
- 25 °C - 30 °C
䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮
䉱䉱䉱
䉱䉱
䉱䉱䉱䉱䉱
䉮䉮
䉮
䉮䉮䉮
䉱
䉱䉱䉱䉱䉱䉱䉱
䉮䉮䉮
䉱䉱䉱
䊖䊖
- 40 °C - 50 °C
䉮䉮䉮
• • • • • • • • • • • • • • • • • • • • • • • •
•
450 / 750 V 600 / 1000 V
• •
• • • • • • • • • • • • • • • • •
• •
•
•
•
•
special material rubber
• • • • • • •
numbering according to DIN VDE 0293 colour code according to DIN VDE 0293
JB colour code (varicoloured cores)
• •
•
•
Cu-braiding steel wire braiding
•
• •
• • •
•
• • • • •
PVC / special PVC PUR
• • • •
• • • • • •
special material
• • • • • •
• •
• • •
• •
grey
• •
orange yellow green
• •
blue
• •
transparent
see selection table cable in drag chains / prefix page 30 to 35
Application in drag chains
• •
for intrinsic safety power circuit warning indication interlocking purposes
• • • • • • • • • • • • • •
• • •
open air
see selection table flexible control cable halogen-free
halogen-free
•
chemicals consistant
• • • • • •
• • • • •
•
• • •
EMV-preferred type resistant to weathering effects
Properties
see selection table chemical resistance in chapter X page X 64 and X 65
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Application
•
black
Sheath colour
• •
• • • • • • • • • • • • • • • • •
Outer sheath
• • • • • • • • • •
Cable structure
•
• • • • • • •
• • • •
Core Screeidentining fication
•
PVC / special PVC PUR
• • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • •
Core insulation
• • • • •
• •
300 / 500 V 600 V acc. UL/CSA
Nominal voltage
250 V 300 / 300 V
•
Technical Data
䊖䊖䊖䊖
+ 70 °C
Temperature range
䉱䉱䉱
䉱䉱
䉮
•
flexing
according to DIN / VDE
䊖䊖
• • • •
•
•
䊖䊖䊖䊖
•
• • • • •
䊖䊖䊖䊖
• • • •
fixed installation/flexing
Standards
•
䊖 䉱
fixed installation
abrasion resistance
25
Selection table flexible control cable halogen-free Operational criteria
adapted with CSA approbation
+ 145 °C
䊖䊖䊖䊖䊖䊖
(H)05 Z1Z1-F
(H)03 Z1Z1-F
DATAFLAMM-C-PAAR
JZ 600 HMH
DATAFLAMM-C
JB 750 HMH-C
JB 750 HMH
JZ 500 HMH-C
JZ 500 HMH
䉱䉱
- 25 °C
䉱䉱䉱䉱
䉱䉱 䉱䉱
䉱䉱
䉮䉮
䉮
䉱
䉱䉱
䉮䉮䉮䉮
- 55 °C
䉮䉮
䉱䉱䉱䉱䉱
- 60 °C
Nominal voltage
䉱䉱
- 20 °C
- 50 °C after UL/CSA
䉱
• • •
Operating peak voltage
•
300 / 300 V 300 / 500 V
• •
• • • • • • • • • • • • • • • • • • • • • • • •
•
600 V acc. UL/CSA
•
450 / 750 V
• •
core insulation
Special Elastomer
screeCore ning identification
600 / 1000 V
numbering according to DIN VDE 0293
Outer sheath
HELUTHERM 145 MULTI-C
䉱䉱䉱䉱䉱䉱
- 15 °C
- 40 °C
• • •
• • • •
PUR
• • • • • • • •
Silicon
• • •
PE Special Polymer
colour code according to DIN VDE 0293
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
JB colour code (varicoloured cores) Cu-braiding
•
•
•
•
•
Silicon
• • • • • •
•
EMV-preferred type
abrasion resistance
•
• • •
• • • •
• • • • • •
• • • •
• • • • • • •
• • •
red-brown
see selection table cable in drag chains / prefix page 30 to 35
Application in drag chains
resistant to weathering effects
•
•
• • • • • • •
• •
yellow
open air
•
• • • • • • • • • • • • •
• •
• •
orange
chemicals consistant
•
• • • • • • •
PUR
black
• •
• • • • • • • • •
steel wire braiding
Special Polymer
• • • • •
colour code according to DIN 47100
grey
Sheath colour
HELUTHERM 145 MULTI
䉱
5 °C
䉮䉮
Temperature range
䉱䉱䉱
+ 5 °C
- 35 °C
Cable strucutre
䉮䉮
+ 70 °C
- 30 °C
VApplication
• •
䊖䊖䊖䊖䊖䊖䊖䊖䊖䊖䊖
Technical Data
䉱䉱䉱䉱
+ 90 °C
-
B23 B24 A69 A70
䉱䉱
+ 120 °C
Properties
B8
• • • •
+ 180 °C
26
E14 A62 A71 A68 A77 A66 A75
• • • • • • • • •
+ 150 °C after UL/CSA
+ 80 °C
E5
• • • • • • • • • • •
•
adapted with VDR Reg No. adapted with HAR approbation adapted with UL approbation
H05SS-F / H05SST-F
THERMFLEX 180 EWKF-C
E19 E10
DATAFLAMM
E9
• •
• • • • • •
JZ 600 HMH-C
E16 E17 N75 N77
THERMFLEX 180 EWKF
SiHF-C-Si UL/CSA
SiHF UL/CSA
SiHF-C-Si
SiHF/GL-P
KOMPOFLEX JZ-500
UNIPUR CP
UNIPUR
PUR-C-PUR
• • • • • •
䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮
Standards
MEGAFLEX 600-C
SiHF
Page according to DIN / VDE
PUR 750
E7
MEGAFLEX 500
flexing
MEGAFLEX 600
N54 N56 N58 N60 A51 A60 A49 A58 A87 A88
fixed installation / flexing
MEGAFLEX 500-C
KOMPOFLEX JZ-500-C
fixed installation
䉱䉱 䉱䊖䊖䉱䉱䉱䉱䉱
䉮 䊖 䉱
Cable and conductor description
• • • • • • • • • • • • •
• • • • • • • • • • • • see selection table chemical resistance in chapter X page X 64 and X 65 • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• •
• • •
• •
• • • •
Cables halogen-free Type
Page
AIRPORT 400 Hz BUS-Cables/I-BUS DATAFLAMM DATAFLAMM-C DATAFLAMM-C-Paar FMGCH (FMGCG) FMGSGO FMSGSGO FZ-LSi, FZ-LS, Neon-Light-Cable GALVANICABLE H05Z-K, H07Z-K H07 ZZ-F (H)03 Z1Z1-F (H)05 Z1Z1-F HELUTHERM 1200 HELUTHERM 1200-ES HELUTHERM 145 HELUTHERM 145 MULTI HELUTHERM 145 MULTI-C HELUTHERM 145 UL/CSA approved HELUTHERM 145 HELUTHERM 600/600-ES HELUTHERM 800/800-ES HELUWIND WK fire warning cable Torsion HELUWIND Thermflex 145 J-2Y(St)H J-H(St)H J-H(St)HBMK red JB-750 HMH JB-750 HMH-C JE-H(St)H BMK red JE-H(St)H orange JE-H(St)HRH BMK JE-LiHCH JZ-500 HMH JZ-500 HMH-C JZ-600 HMH JZ-600 HMH-C KOMPOFLEX JZ-500 KOMPOFLEX JZ-500-C KOMPOSPEED 600/600-C KOMPOSPEED JZ-HF-500 KOMPOSPEED JZ-HF-500-C LFMGSSGO LFMSGSSGO LMGSGO MEGAFLEX 500 MEGAFLEX 500 UL/CSA MEGAFLEX 500-C MEGAFLEX 500-C UL/CSA MEGAFLEX 600 MEGAFLEX 600-C MGSGO MULTIFLEX 512-C-PUR MULTIFLEX 512-PUR MULTIFLEX 512-PUR UL/CSA MULTIFLEX 512-C-PUR UL/CSA MULTISPEED 500-C-PUR UL/CSA MULTISPEED 500-C-TPE MULTISPEED 500-C-TPE UL/CSA MULTISPEED 500-PUR
T 49 - T 50 R 142 B8 B 23 B 24 W7 W8 W9 K 26 T 11 K 16 - K 17 F 12 - F 13 A 69 A 70 K 32 K 32 K 22 - K 23 E5-E6 E 14 - E 15 N 117 N 118 K 30 K 31 T 35 T 39 P 12 P 10 P 11 A 68 A 77 - A 78 Q 29 Q 28 Q 30 B 33 A 62 - A 63 A 71 - A 72 A 66 - A 67 A 75 - A 76 A 87 A 88 - A 89 K 37 C 29 C 30 W 10 W 11 W6 A 64 - A 65 N 54 - N 55 A 73 - A 74 N 56 - N 57 N 58 - N 59 N 60 - N 61 W4 C 19 - C 20 C 14 - C 15 N 87 - N 88 N 92 - N 93 N 94 - N 95 C 24 N 98 - N 99 C 16
Type MULTISPEED 500-PUR UL/CSA MULTISPEED 500-TPE MULTISPEED 500-TPE UL/CSA MULTISPEED 600-PUR-J/-O MULTISPEED 600-C-PUR-J/-O MULTISPEED TRONIC-C-PUR MULTISPEED TRONIC-PUR MULTITHERM 400 MULTITHERM 400-ES (N)HMH-J (N)HMH-O N2XCH Power and Control cable N2XCH-FE 180/E30 N2XCH-FE 180/E90 N2XH Power and Control cable N2XH-FE 180/E30 N2XH-FE 180/E90 NHXCH-FE 180/E90 NHXCH-FE 180/E30 NHXH-FE 180/E30 NHXH-FE 180/E90 NHXMH-J/-O NSHXAFö PUR 750 PUR-C-PUR PUR-Single Core RD-H(St)H ROBOFLEX-sewer robot ROBOFLEX 156-flat ROBOFLEX 150, 151, 152, 153 ROBOFLEX 2001 / 2001-C Sensorflex-H SiD, SiD/GL, SiF/GL SiF, SiFF SiHF SiHF UL/CSA SiHF-C-Si UL/CSA SiHF/GL-P SOLARFLEX Ship´s Power Cables MPRX Ship´s Power Cables MPRXCX SUPER-PAAR-TRONIC-C-PUR SUPERTRONIC-330-PURö SUPERTRONIC-330-C-PURö SUPER-PAAR-TRONIC-340-C-PUR SUPERTRONIC-C-PURö THERMFLEX 180 EWKF THERMFLEX 180 EWKF-C TOPFLEX 611-PUR TOPFLEX 611-C-PUR TOPFLEX MOTOR EMV 1/1 TOPFLEX-PUR TOPSERV 109 PUR TOPSERV 110/120 TROMM-PUR TROMM-PUR-H UL-Style 3135 UNIPUR UNIPUR-CP
Page N 89 - N 90 C 22 - C 23 N 96 - N 97 N 124 N 125 N 106 N 105 E 13 E 20 O8 O7 Q 26 - Q 27 Q 33 - Q 34 Q 41 - Q 42 Q 24 - Q 25 Q 31 - Q 32 Q 39 - Q 40 Q 45 - Q 46 Q 37 - Q 38 Q 35 - Q 36 Q 43 - Q 44 O9 K 36 A 51 A 60 K 15 B 34 H 10 H9 H7-H8 H6 T 46 - T 47 K 25 K 24 E7-E8 N 75 - N 76 N 77 E 16 T 18 - T 19 W 14 W 15 C 35 N 102 N 103 N 104 C 34 E9 E 19 D5 D7 N 147 D 14/D 16 N 131 D9 G5 G4 N 119 A 49 - A 50 A 58 - A 59
27
Cables to foreign standards Type
Page UL/CSA
Page GOST
A A07 RN-F
F8
Type
Page UL/CSA
JZ-600-YC-PUR
N 52 - N 53
JZ-600-Y-CY
Page GOST A 36 - A 37
R 147 - R 150
JZ-600-Y-CY UL/CSA JZ-602
N 7 - N 8
N 7 - N 8
CAN BUS
R 132 - R 141
JZ-602-PUR DC/AC
N 48
N 48
CC LINK BUS
R 157
JZ-602 RC
N 83
N 83
Command Cables UL approved/screened
N 65 - N 73
JZ-602 RC-C-PUR
N 91
A-BUS C
D DREINORM HAR-UL-CSA
N 111 - N 112
F F-C-PURö-JZ
A 54 - A 55
N 20 - N 21
JZ-602 RC-CY
N 85
JZ-602 RC-PUR
N 86
N 85
JZ-602-C-PUR
N 51
N 51
JZ-602-CY
N 17 - N 18
N 17 - N 18
F-CY-JZ
A 27 - A 28
JZ-602-PUR
N 46 - N 47
N 46 - N 47
F-CY-OZ (LiY-CY)
A 25 - A 26
JZ-603
N9
N9
N 113 - N 114
JZ-603-CY
N 19
N 19
JZ-604-FCY TC TRAY CABLE
N 33
N 33
JZ-604-TC TRAY CABLE
N 25 - N 26
N 25 - N 26
N 34
N 34
FIVENORM
N 113 - N 114
FOUNDATIONTM Fieldbus Basic, NFPA 79 Ed. 2007
R 122
H H03 VV-F
A 18
JZ-604-YCY TC TRAY CABLE
H05 RN-F / RR-F
F5
JZ-750
H05 V-K
K 6 - K 7
JZ-HF
C 5 - C 6
H05VV5-F, (NYSLYÖ-JZ)
A 11 - A 12
JZ-HF-CY
C 8 - C 9
(H)05VV5-F, ((N) YSLYÖ-JZ)
A 13
K
H05VVC4V5-K, (NYSLYCYÖ-JZ)
A 29 - A 30
KOMPOFLEX JZ-500
(H)05VVC4V5-K ((N)YSLYCYÖ-JZ
A 31
KOMPOFLEX JZ-500-C
A 88 - A 89
H05VV-F
A 19 - A 20
KOMPOSPEED 600
K 37
N 12 - N 13
KOMPOSPEED JZ-HF 500
C 29
KOMPOSPEED JZ-HF 500-C
C 30
H05VV-F/SJT
N 12 - N 13
H05VV-F/UL
N 14
(H)05 Z1Z1-F
A 70
A 14 - A 15
A 87
M
H07 RN-F
F 6 - F 7
MEGAFLEX 500
N 54 - N 55
N 54 - N 55
H05 V-K / H07 V-K
K 13
MEGAFLEX 500-C
N 56 - N 57
N 56 - N 57
H07 V-R, H05 V-K, (H)07 V-K
K 12
MEGAFLEX 600
N 58 - N 59
H07 V-K, (H)07 V-K
K 8 - K 9
MEGAFLEX 600-C
N 60 - N 61
MULTIFLEX-512-C-PUR
C 19 - C 20
C 19 - C 20
MULTIFLEX-512-PUR
C 14 - C 15
C 14 - C 15
HELUKABEL FOUNDATIONTM
R 122 - R 125
HELUTHERM 120
E4
MULTIFLEX 600
N 62
T 27
MULTIFLEX 600-C
N 63
HELUWIND WK 135-Torsion
T 29
MULTISPEED 600 PUR-J/-O
N 124
HELUWIND WK Fire Warning Cables Torsion
T 35
MULTISPEED 600-C-PUR-J/-O
N 125
HELUWIND WK DLO 2kV
T 37
MULTISPEED-500-C-PUR UL/CSA
N 94 - N 95
HELUWIND WK H07BN4N4-F WIND-Torison
T 33
MULTISPEED-500-C-PVC UL/CSA
N 84
HELUWIND Thermflex 145
T 39
MULTISPEED-500-C-TPE UL/CSA
N 98 - N 99
HELUWIND WK (N)A2XH
T 40
MULTISPEED-500-PUR UL/CSA
N 89 - N 90
MULTISPEED-500-PVC UL/CSA
N 82
HELUTHERM 145 UL/CSA approved
N 117 - N 118
HELUWIND WK 103w EMV
T 27
I I-BUS
R 142 - R 144
J
MULTISPEED-500-TPE UL/CSA
N 96 - N 97
MULTISPEED-TRONIC-C-PUR
N 106 N 105
JB-500
A 21
MULTISPEED-TRONIC-PUR
JB-750
A 22
N
JB-750 yellow
A 23
N2XH
Q 24 - Q 25
JZ-500
A 6 - A 7
N2XCH Power and Control cable
Q 26 - Q 27
JZ-500 HMH
A 62 - A 63
N2XCH-FE 180/E30
Q 33 - Q 34
JZ-500 HMH-C
A 71 - A 72
N2XH-FE 180/E30
Q 31 - Q 32
JZ-500 orange
A 10
N2XH-FE 180/E90
Q 39 - Q 40
JZ-500 PUR
A 43
N2XSY
Q 50 - Q 51
JZ-500-FC-PUR
A 52 - A 53
N2XS2Y
Q 54 - Q 55
JZ-600
A 16 - A 17
N2XS(F)2Y
Q 58 - Q 59
JZ-600 HMH
A 66 - A 67
N2XSEY
Q 62
A 75 - A 76
NAYY-J
Q9
JZ-600 UL/CSA
N 10 - N 11
NHXCH-FE 180/E30
Q 37 - Q 38
JZ-600-PUR
N 49 - N 50
NHXCH-FE 180/E90
Q 45 - Q 46
JZ-600 HMH-C
28
Cables to foreign standards Page GOST
Type
NHXH-FE 180/E30
Q 35 - Q 36
SUPERTRONIC-330-PURö
N 102
NHXH-FE 180/E90
Q 43 - Q 44
SUPER-PAAR-TRONIC-340-C-PUR
N 104
Type
Page UL/CSA
Page UL/CSA
Page GOST
NYCWY
Q 16 - Q 17
SY-JB
A 40 - A 41
NYCY
Q 12 - Q 13
SY-JZ
A 34 - A 35
NYM-J/ NYM-O
O5
T
NYY-J und NYY-O
Q6-Q7
TOPFLEX® 1002
O
T7
TOPFLEX® 300
T6
OB-BL-PAAR-CY
A 82
TOPFLEX® 301/301-C
T9
OZ-BL
A 80
TOPFLEX® 302/302-UL
T8
OZ-BL-CY
A 81
TOPFLEX® 600-C-PVC
D6
TOPFLEX® 600-PVC
P PAAR-CY-OZ
B 13
TOPFLEX® 600 VFD
PAAR-TRONIC
B 6 - B 7
TOPFLEX® 611-C-PUR
PAAR-TRONIC-CY
B 11 - B 12
TOPFLEX® 611-PUR
D4 N 137 D7 D5
PROFIBUS
R 107 - R 121
TOPFLEX® 650 VFD
N 138
PROFlnet Type A, B, C
R 101 - R 106
TOPFLEX®-EMV-UV-2YSLCYK-J
N 141 - N 142
PURö-JZ
A 44 - A 45
TOPFLEX®-EMV 2YSLCY-J
PURö-JZ-HF
C 12 - C 13
TOPFLEX®-EMV-3PLUS 2YSLCY-J N 143 - N 144
D 17 - D 18 D 21 - D 22
PURö-JZ-HF-YCP
C 17 - C 18
TOPFLEX®-EMV-UV-3PLUS 2YSLCYK-J
PUR-YELLOW
A 47
TOPFLEX® Motor 103
N 150
PUR-ORANGE
A 46
TOPFLEX® Motor EMV 1/1
N 147
PVC+Nylon-Single cores THHN/THWN
N 115
TOPFLEX® Motor EMV 3/3
N 148 - N 149
PVC-single cores UL/CSA ap. Style 1007
N 108
TOPSERV® 109 PUR
N 131
PVC-single cores UL/CSA ap. Style 1015
N 110
PVC-single cores UL/CSA ap. Style 1569
N 109
N 110
TOPSERV® 110
D9
TOPSERV® 120
R
D9
TOPSERV® 600 VFD
N 139
RE-2Y(St)YV
B 28
TOPSERV® 650 VFD
N 140
RE-2Y(St)YV PiMF
B 29
TRAYCONTROL® 300
N 38 - N 39
TRAYCONTROL® 300 TP
N 42 - N 43
RG-Coaxial cables
M 4 - M 7
ROBOFLEX 150 ... 153
H 7 - H 8
TRAYCONTROL® 300-C
N 40 - N 41
ROBOFLEX 2001
H6
TRAYCONTROL® 300-C TP
N 44 - N 45
ROBOFLEX 2001-C
H6
TRAYCONTROL® 500
N 27 - N 28
TRAYCONTROL® 500-C
N 35 - N 36
TRAYCONTROL® 600
N 30 - N 31 N 37
Rubber/Neoprene Control Cable UL+CSA
N 81
S
N 131
SHIPFLEX 109
W 20 - W 21
TRAYCONTROL® 600-C
SHIPFLEX 113
W 22
TRONIC (LiYY)
B 4 - B 5
SHIPFLEX 121
W 23
TRONIC-CY (LiY-CY)
B 9 - B 10
SHIPFLEX 512
W 17
U
SHIPFLEX 330
W 18
UL-Style 3135
SHIPFLEX 340
W 19
UNIPUR
A 49 - A 50
K 24 - K 25
UNIPUR-CP
A 58 - A 59
E 7 - E 8
V
SiF/SiIF/GL/SIFF/SiD/SiD/GL SiHF SiHF UL/CSA
Verteilerflex
N 75 - N 76
N 119
N 151 - N 152
SiHF/GL-P
E 16
Y-CY-JB
SiHF-C-Si
E 17 - E 18
Y-CY-JZ
A 32 - A 33
YÖ-C-PURö-JZ
A 56 - A 57
SiHF-C-Si UL/CSA
N 77
Single 600-J/-O
N 120
N 120
Single 600-CY-J/-O
N 121
N 121
Single 602-RC-CY-J/-O
N 123
N 123
Single 602-RC-J/-O
N 122
N 122
SOLARFLEX-X PV1-F
T 18
SUPER-PAAR-TRONIC-C-PUR
C 35
SUPERTRONIC-C-PURö
C 34
SUPERTRONIC-C-PVC
C 32
SUPERTRONIC-PVC SUPERTRONIC-310-C-PVC
A 38 - A 39
C 31 N 101
SUPERTRONIC-310-PVC
N 100
SUPERTRONIC-330-C-PURö
N 103
29
x
5m
x
x
x
JZ-602 RC-C PUR
Single 602-RC-J/-O +CY single core
x
x
x
JZ-602 RC-CY
x
x
x
x
x
PURö-JZ-HF
PURö-JZ-HF-YCP
MULTIFLEX 512-PUR
x
x
x
x
x
30 m
x
x
x
x
100 m
x
x
x
x
5xD
x
x
7,5 x D x
x
x
x
x
x
x
x
10 x D x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
3 m/s x
x
x
x
x
x
x
x
x
x
x
x
15 x D
x
10 m/s2 x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
50 m/s2
x
PVC special x
x
x
x
x
x
x
x
x
x
x
x
TPE special x
x
x
x
Inner sheath x
x
x
x
x
x
x
x
Cu-braid, Cu-layer x
x
x
x
x
x
x
x
PVC special x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
PUR special
PUR special
12,5 x D
Nominal Voltage
450 m
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
-40 *
*
*
*
*
*
*
*
*
*
*
*
in C°
Temperature Range
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
90 *
*
*
*
halogen-free x
x
x
x
extensively oil resistant x
x
x
x
x
x
x
oil resistant x
x
x
x
x
x
x
x
Jacket flame veterdant x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
radiation resistantat 80/100 Mrad x
x
x
x
x
x
x
x
x
x
uv-rays
1000 V
300/300 V
10 Mio
5 m/s
Standards
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x x
Continuation 䊳 The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).
MULTIFLEX 512-C-PUR UL/CSA
x
x
®
x
MULTIFLEX 512-C-PUR
MULTIFLEX® 512-PUR UL/CSA
®
x
x
x
x
x
x
MULTIFLEX® 600-C
®
x
x
MULTIFLEX® 600
x
x
x
JZ-HF
x
x
x
15 m
JZ-HF CY
x
x
x
JZ-602 RC
JZ-602 RC PUR
x
10 m (to 25 cores)
Single 602-RC-J/-O single core
TPE special
Outher Sheath
300/500 V
Core Insulation
600 V/UL-CSA
Cycle min.
1 Mio
5 Mio
max.
-30
Speed
max.
2 m/s
4 m/s
D=Outerdiameter
-20
Min. Bending Radius
-5
max.
70
Movement Distance
-10
Resistance
lye
Technical Data
microbes
Cable Structure
80
Accelaration
coolant
Application
VDE-Register-No.
Type
adapted to V DE 0245/0281/0282
Control Cable, screened and unscreened
DESINA®
30 UL/CSA-approved
Other Technical Details can be found in the Product Pages of our Catalogue.
Selection table Cables in drag chains
x
x
x
x
x
MULTISPEED® 500-TPE UL/CSA
MULTISPEED® 500-C-PVC
MULTISPEED® 500-C-PVC UL/CSA
® MULTISPEED 500-C-PUR
MULTISPEED® 500-C-PUR UL/CSA
x
MULTISPEED® 500-C-TPE UL/CSA
10 m (to 25 cores)
x
x
x
x
x
x
x
x
x
x
x
x
x
x
15 m
x
x
x
x
x
x
x
x
x
x
x
x
x
x
30 m
x
x
x
x
x
x
x
x
x
x
x
x
x
x
100 m
x
x
x
x
x
x
x
x
x
x
x
x
x
x
450 m
x
x
x
x
x
x
x
x
x
x
5xD x
x
x
x
x
7,5 x D x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
3 m/s x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
15 x D
x
5 m/s x
x
x
x
x
x
x
x
x
x
x
x
x
x
10 m/s2 x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
50 m/s2 x
min.
1 Mio
5 Mio
max.
10 Mio x
x
x
x
x
x
x
x
x
x
TPE special x
x
x
x
x
x
x
x
x
x
x
x
x
x
Inner sheath x
x
x
x
x
x
x
Cu-braid, Cu-layer x
x
x
x
x
x
x
PVC special x
x
x
x
x
x
x
x
x
x
PUR special
PUR special
PVC special
12,5 x D
10 x D
Outher Sheath
x
x
x
x
TPE special
Core Insulation
Nominal Voltage
x
x
x
x
x
x
x
x
x
x
x
300/500 V
1000 V x
x
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
in C°
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
90 *
*
*
halogen-free x
x
x
x
x
x
x
x
x
x
extensively oil resistant x
x
x
x
x
x
x
x
x
x
x
x
x
x
Resistance
Jacket flame veterdant x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
radiation resistantat 80/100 Mrad x
x
x
x
x
x
x
x
uv-rays lye
oil resistant
-40
300/300 V
The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).
x
MULTISPEED 500-C-TPE
®
x
x
MULTISPEED® 500-PUR
x
x
MULTISPEED® 500-PVC UL/CSA
MULTISPEED® 500-TPE
x
MULTISPEED® 500-PUR UL/CSA
x
MULTISPEED® 500-PVC
x
5m
MULTISPEED 600-C-PUR-J/-O
®
MULTISPEED® 600-PUR-J/-O
max.
2 m/s
4 m/s
D=Outerdiameter
600 V/UL-CSA
max.
-30
Temperature Range
microbes
Technical Data
coolant
Cable Structure
-20
Cycle
-5
Accelaration
-10
Speed
Standards
VDE-Register-No.
Application
70
Min. Bending Radius
80
Movement Distance
x
x
x
x
x
x
x
x
x
x
x
x
x
x
adapted to V DE 0245/0281/0282
Type
x
x
x
x
x
x
x
x
DESINA®
Control Cable, screened and unscreened
UL/CSA-approved
Other Technical Details can be found in the Product Pages of our Catalogue.
Selection table Cables in drag chains
31
x
Tachofeedback-Cable-C-Pur
x
x
x
x
x
15 m
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
30 m
x
x
x
x
x
x
100 m
x
x
450 m
x
x
5xD
x
x
x
7,5 x D
x
x
x
x
x
x
x
10 x D x
x
x
x
12,5 x D x
x x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
3 m/s x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
15 x D
x
5 m/s x
x
10 m/s2 x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
50 m/s2
x
10 Mio x
x
PVC special x
x
x
x
x
TPE special x
x
x
x
x
x
x
x
x
x
PE x
x
x
x
PUR special x
x
Inner sheath x
Cu-braid, Cu-layer x
x
x
x
x
x
x
x
x
x
x
x
PVC special x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
PUR special
300/300 V x
x
x
x
x
x
x
x
x
x
x
x
x
x
Nominal Voltage
x
x
x
x
-40 *
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
in C°
Temperature Range
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
90 *
halogen-free x
x
x
x
x
x
x
x
x
extensively oil resistant x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Jacket flame veterdant x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
radiation resistantat 80/100 Mrad x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
uv-rays
oil resistant
1000 V
The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).
x
x
POF mit PUR-Jacket, simplex duplex
TOPGEBER 512 PUR
x
I-BUS Drag chain
x
x
x
PROFIBUS L21x20,64
x
x
x
x
MULTISPEED-TRONIC-C-PUR
S FTP Drag chain 4x2xAWG 24 PUR
PROFIBUS CAN, high flexible
x
x
MULTISPEED-TRONIC-PUR
x
x
x
x
x
x
SUPERTRONIC 330 PURö
SUPERTRONIC 330 C PURö
SUPER-PAAR-TRONIC-C-PUR
x
x
x
SUPERTRONIC-C-PURö
SUPER-PAAR-TRONIC 340 C PUR
x
x
x
x
SUPERTRONIC 310-PVC
SUPERTRONIC-PURö
x
SUPERTRONIC-C-PVC
10 m (to 25 cores)
SUPERTRONIC 310 C-PVC
x
5m
SUPERTRONIC-PVC
TPE special
Outher Sheath
300/500 V
Core Insulation
600 V/UL-CSA
Cycle min.
1 Mio
5 Mio
max.
-30
Speed
max.
2 m/s
4 m/s
D=Outerdiameter
-20
Min. Bending Radius
-5
max.
70
Movement Distance
-10
Resistance
lye
Technical Data
microbes
Cable Structure
80
Accelaration
coolant
Application
Standards
VDE-Register-No.
Type
x
x
x
x
x
x
x
x
adapted to V DE 0245/0281/0282
Elektronic-Data-BUS-Cables, screened and unscreened
x
x
x
x
x
x
x
x
x
x
DESINA®
32 UL/CSA-approved
Other Technical Details can be found in the Product Pages of our Catalogue.
Selection table Cables in drag chains
x
x
x
x
x
x
TOPSERV 113 PUR
®
TOPSERV 121 PUR
TOPFLEX® 300
TOPFLEX® 301
TOPFLEX® 301 C
TOPFLEX® 304
x
x
x
x
®
TOPSERV® 110+120 w. Control pair. screened x
30 m
x
x
x
x
x
x
5xD
x
x
7,5 x D x
x
x
x
x
x
x
10 x D x x
x
x
x
x
x
x
x
x
x
x
3 m/s x
x
x
x
x
x
x
x
x
x
x
15 x D
x
10 m/s2 x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
50 m/s2 x
min.
1 Mio
5 Mio
max.
PVC special x
x
x
x
x
TPE special x
x
x
x
x
x
x
Inner sheath x
x
x
x
Cu-braid, Cu-layer x
x
x
x
x
x
x
PVC special x
x
x
x
x
x
x
x
x
x
x
PUR special
PUR special
12,5 x D
Outher Sheath
TPE special
Core Insulation
Nominal Voltage
300/500 V x
1000 V x
x
x
x
x
x
x
x
x
x
x
-40 *
*
*
*
*
*
*
*
*
*
*
*
*
*
in C°
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
90 *
halogen-free x
x
x
x
x
x
extensively oil resistant x
x
x
x
x
x
oil resistant x
x
x
Resistance
Jacket flame veterdant x
x
x
x
x
x
x
x
radiation resistantat 80/100 Mrad x
x
x
x
x
x
uv-rays lye
300/300 V
10 Mio
5 m/s
450 m
100 m
The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).
TOPFLEX 611-C-PUR
x
x
x
x
x
15 m
TOPFLEX® 611 PUR
10 m (to 25 cores)
TOPFLEX 304 C
®
x
®
5m
TOPSERV® 109 PUR
max.
2 m/s
4 m/s
D=Outerdiameter
600 V/UL-CSA
max.
-30
Temperature Range
microbes
Technical Data
coolant
Cable Structure
-20
Cycle
-5
Accelaration
-10
Speed
Standards
VDE-Register-No.
Application
70
Min. Bending Radius
80
Movement Distance
x
x
x
adapted to V DE 0245/0281/0282
Type
x
x
x
x
x
x
x
x
x
DESINA®
Servo Cables and Motor Cables, screened and unscreened
UL/CSA-approved
Other Technical Details can be found in the Product Pages of our Catalogue.
Selection table Cables in drag chains
33
x
x
x
x
SHIPFLEX 121
10 m (to 25 cores)
x
x
x
x
x
x
x
x
x
x
x
x
x
15 m
x
x
x
x
x
x
x
x
x
x
x
x
x
30 m
x
x
x
x
x
x
x
x
x
x
x
x
x
100 m
x
x
x
x
x
x
x
x
x
x
x
x
x
5xD x
7,5 x D x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
15 x D
10 x D x
10 m/s2 x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
50 m/s2
x
10 Mio x
x
x
x
TPE special x
x
x
x
x
x
x
x
x
x
x
x
x
Inner sheath x
x
x
Cu-braid, Cu-layer x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
PUR special
PVC special
PUR special
PVC special
3 m/s
12,5 x D
x
x
x
x
x
x
300/300 V x
x
x
Nominal Voltage
450 m
x
x
x
x
x
x
x
x
x
x
x
1000 V x
x
x
x
x
x
-40 *
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
in C°
Temperature Range
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
90 *
*
*
*
halogen-free x
x
x
x
x
x
x
x
x
x
x
oil resistant x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
radiation resistantat 80/100 Mrad x
x
x
x
x
x
x
x
x
x
x
x
x
uv-rays
Jacket flame veterdant
extensively oil resistant
5 m/s
The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).
x
x
SHIPFLEX 109
x
x
SHIPFLEX 340
SHIPFLEX 109
x
SHIPFLEX 330
SHIPFLEX 113
x
SHIPFLEX 512
Ship Cables
x
KOMPOSPEED JZ-HF-500
KOMPOSPEED® JZ-HF-C-500
®
x
KOMPOSPEED 600
KOMPOSPEED® 600-C
®
x
BIOFLEX® 500 JZ-HF-C
5m
BIOFLEX® 500 JZ-HF
TPE special
Outher Sheath
300/500 V
Core Insulation
600 V/UL-CSA
Cycle min.
1 Mio
5 Mio
max.
-30
Speed
max.
2 m/s
4 m/s
D=Outerdiameter
-20
Min. Bending Radius
-5
max.
70
Movement Distance
-10
Resistance
lye
Technical Data
microbes
Cable Structure
80
Accelaration
coolant
Application
Standards
VDE-Register-No.
Type
x
x
x
x
x
x
adapted to V DE 0245/0281/0282
Environment friendly Cables, screened and unscreened
x
x
x
x
x
x
x
DESINA®
34 UL/CSA-approved
Other Technical Details can be found in the Product Pages of our Catalogue.
Selection table Cables in drag chains
For installation of the chain please observe the manufacturers advice.
Certified for Clean Room use
Clean room cables JZ-HF-CY MULTIFLEX 512®-C-PUR MULTISPEED 500-C-TPE
Robotic cables MULTISPEED 500 ROBOFLEX 2001 / 2001 C (for movement in 3 dimensions)
ECO Cable KOMPOSPEED® JZ HF500+C KOMPOSPEED® 600+C BIOFLEX 500® JZ H+C
Servo and Motor cables TOPSERV® 100 bis 124 TOPFLEX® 116 TOPFLEX® 611-PUR+611-C-PUR
Data cables SUPERTRONIC-PURÖ+C-PURÖ SUPER-PAAR-TRONIC-C-PUR SUPERTRONIC-PVC+C-PVC TOPGEBER 500+502+503+510 Tachofeedback-cable -C-PUR Incremental feddback cable -C-PUR
Control and connecting cables JZ+HF+CY PURÖ-JZ-HF+YCP MULTIFLEX 512®-PUR+C-PUR MULTISPEED 500+C (alle Typen) JZ-602 RC+CY
All cables and chains in fields of the same colour can be used in combination.
HELUKABEL® for drag chains
IPA Certificate
E-Band E6
Easy Triflex® Twister Chain®
E2R E4/0 E4/4 E 4 / 100 E6
Zipper Easy-Chain® E 2 micro E 2 mini E 2 medium E 2 R 100
IGUS®
IPA Certificate
Quantum
Robotrax®
XLC Profile® Quantum
Mono Uniflex KC KE MC ME/MK
Kabelschlepp®
IPA Certificate
Reintec
Interflex® K
PFR PKK PLE Kolibri
EKD Gelenkrohr®
IPA Certificate
MP® 44
MP® Rotary movement on request
MP®-Serie
Murrplastik®
Drag chains Type from
IPA Certificate
SR 305 A
Robot Serie
Serie Steel
Serie SR Light Medium Heavy Sliding Protection
BS Brevetti Stendalto®
IPA Certificate
PL35-34 PL35-44 PL35-64 PL35-79 PL 35-109
Available on request
S 10 / SUT 10 S 12 / SUT 12 S 17
P/PL/PLT PC PCT PCA S5 S 7 / SUT 7
Flexatec
Selection Table for Energy Drag Chains
The mentioned types, brands and certifications represent our state of knowledge. Changes are possible.
35
Installation manual Cable installation in drag chains The control cables in drag chains undertake an important task for the controlling and power technique, must be good synchronized with each other in the power chain systems. Further the installation of the cables and predection tubes in the power drag chains must be conducted with great care. An efficient usage upon accurate and exact cable installation. The following basic points should be noticed:
1. Where flat and round cables are mixed in one drag tray, then these should be installed loosely next to one another. The guide stays should be installed between the cables laid side by side. Try and avoid placing different sizes of round cables next to one another. Due to the limited space relationship cables arranged one above the other, frame stays are to be installed. 2. The cables must be installed with guide stays, dividers or in separate hole stays so as to move freely in the drag tray guides. As free space for the cables in the guide stay should be at least 10% of the cable Ø. 3. Always ensure that the cable can follow the drag trays motions without appearing to be forced. 4. If the cables are to be installed in the drag tray in layers then it is important to check upon installation that the cables are laid in such a way that they do not block eachother when the drag tray alters direction. 5. Cables should always be installed in nonkinking and nontwisting flat position into the dray trays. The cables must be reeled down tangential from the reels or drums; the cables should not be lifted up in twisted or looping form over head. Before the installation, the cables must be laid in straight and non-twisted form on plane surface. The cables must have an additional length of at least 10% of the whole length so that these can be laid freely without twisting in drag chains. 6. In case that is not possible to lay the cables as described under a, ˆ in order to lay several multi core high flexible cables with an outer diameter < 10 mm, we recommend the use of a guiding tube, in which these cables should losely laied. This tube is than integrated into the drag system. The cross section of this tube has to be much larger as the sum of the cross sections of the cables. For the free movement of the flexible energy conduits, the guide or divider stays must be installed. 7. In case that pressure- or hydraulic tubes are integrated in a power drag system, those should be able to expand and to shrink under alternating charges without interrupting the functionability of the drag system. 8. In order to maintain a balanced running of the drag chain it is necessary to ensure that the weight of the cables inside is divided up evenly, with the heavier cables installed on the edges and the lighter types in the middle. All cables must be securely fixed at one end of the drag chain. Thus assuring that the cores are securely fastened to one side with the other, open, side allow-ing enough slack to take up the drag chain’s motion. Generally it is recommended, if possible, not to use cables with a multi layer construction, e.g. >25 cores, but to split the necessary number of conductors over several cables.
If you have any further questions please call our special cable department.
36
energy conduit
Questionnaire for Energy Drag Chain Systems
HELUKABEL® GmbH Dieselstraße 8 – 12, 71282 Hemmingen/Germany Phone +49 7150 9209-0, Fax +49 7150 81786 www.helukabel.de, info@helukabel.de
Customer
Sender Installation site Kind of machine
Contact
In operation since
Phone
Fax
date
1. Drag Chain-Parameter
2. Installation and Movement-Parameter
1. Chain length/chain width
m/mm
1. Movement distance (max.)
m
2. Chain pitch
mm
2. Speeds
m/s
3. Bending radius
mm
3. Acceleration
m/s2
4. Guide stays existing
T yes
T no
4. Frequency per time unit
x/h
5. Frame stays existing
T yes
T no
5. Average movement distance/cycle m
6. Layout/Installation
T horizontal
T vertical
6. Daily working duration
h
7. Feeding at mid of moving distance T yes 8. Addtional weight/chain
T no
kg
3. Cable-Parameter 1. Cable length (total)
m
2. Cable length (mobile)
m
3. Number of cables
n
4. Cable clamping without strain
T yes
4. Environmental-Parameter 1. Operating temprature T no
2. Kind of chemical influences
3. Other environmental influences
5. Number of cores per cable
n
6. Cable screened
T yes
T no
7. Cable halogen-free
T yes
T no
°C
L = Movement distance R = Radius E = Distance between cable entrance and mid of moving distance
Fix bracket
5. Cross-section and size of power cables No.
Part-No.
Cable type
No. cores/cross-sec.
Notes
1.
2.
3.
37
Assembly instructions/laying reel cables NSHTĂ&#x2013;U / (N)SHTĂ&#x2013;U
Correct
Incorrect 1. The cables are to be pulled from the reeling drum without twisting, using a drawing cable and cable grip. Deflecting or pulling the cable over edges should be avoided.
In the case of rings, the cable should be unwound tangential.
Correct
Incorrect 2. The cables must always be attached to the equipment drum without torsion. Select the largest possible distance between the reeling drum and operating drum.
Correct
Incorrect 4. The cables are to be rolled onto the operating drums so that the cable moves to the left when started.
Correct
Incorrect 5. The S-shaped deflection of cables is to be avoided.
Correct 6. 2-3 windings on the operating drum must remain when the cable is extended.
Correct
7. In order to avoid crushing when fixing the cable to the end, a cable grip is to be used.
38
HELUKABEL® GmbH
Record form for reel cables
Dieselstraße 8 – 12, 71282 Hemmingen/Germany Phone +49 7150 9209-0, Fax +49 7150 81786 www.helukabel.de, info@helukabel.de
Customer
Sender Installation site Type of machine
Contact
In operation since
Phone
Fax
Date
1. Drum configuration 1.1. Monospiral
1.2. Single layer
1.3. Multi layer
2. Arrangement of cables 2.1. Horizontal
2.2. Vertical
2.3. With deflection
2.4. Feed
2.5. Feed
2.6. Different feed (please enclose sketch or photo)
3. Track end cable fixing
4. Motion parameters
3.1. Cable grip
4.1. Travel (m)
3.2. Clamp
4.2. Travel speed (m/s)
3.3. Other
4.3. Travel acceleration (m/s²) 4.4. Number of cycles/time unit
39
Selection table
low voltage joints
• • •
NYY-J 1X16RE NYY-J 1X25RM NYY-J 1X35RM
• • •
NYY-J 1X50RM NYY-J 1X70RM NYY-J 1X95RM
NYY-J 1X150RM NYY-J 1X185RM NYY-J 1X240RM NYY-J 1X300RM
NYY-J 3X2,5RE NYY-J 3X4RE NYY-J 3X6RE NYY-J 3X10RE
• • • • •
• •
NYY-J 3X16RE NYY-J 3X25RM
NYY-J 3X70SM NYY-J 3X95SM NYY-J 3X120SM
• • •
NYY-J 3X35SM/16RE NYY-J 3X50SM/25RM
• • • •
NYY-J 3X70/35SM NYY-J 3X95/50SM NYY-J 3X120/70SM NYY-J 3X150/70SM NYY-J 3X185/95SM NYY-J 3X240/120SM NYY-J 4X1,5RE NYY-J 4X2,5RE NYY-J 4X4RE NYY-J 4X6RE NYY-J 4X10RE
• • • • •
• •
NYY-J 4X16RE NYY-J 4X25RM
• •
NYY-J 4X35SM NYY-J 4X50SM
• • • •
NYY-J 4X70SM NYY-J 4X95SM NYY-J 4X120SM NYY-J 4X150SM NYY-J 4X185SM NYY-J 4X240SM NYY-J 5X1,5RE NYY-J 5X2,5RE NYY-J 5X4RE NYY-J 5X6RE NYY-J 5X10RE NYY-J 5X16RE NYY-J 5X25RM NYY-J 7X1,5RE NYY-J 10X1,5RE NYY-J 12X1,5RE NYY-J 14X1,5RE NYY-J 16X1,5RE NYY-J 19X1,5RE NYY-J 21X1,5RE NYY-J 24X1,5RE
40
• • • •
• •
•
• •
• •
•
• • •
• • •
•
NSVM-SVK 75x1,5-2,5
NSVM-SVK 40x1,5-2,5
NSVM-SVK 21x1,5-2,5
NSVM-SVK 14x1,5-2,5
NSVM-SVK 7x1,5-2,5
NSVM-S 4x95/50-4x240/120
NSVM-S 4x50/25-4x95/50
NSVM-S 4x16/16-4x35/16
NSVM-S 4x95-300
NSVM-S 3x95-300
NSVM-S 1x95-300
• • • •
NYY-J 3X50SM
NYY-J 3X25RM/16RE
NSVM-S 1x95-100
• • • • •
NYY-J 1X120RM
NYY-J 3X1,5RE
NSVM-S 3x70-150
NSVM-S 4x35-150
NSVM-S 3x35-150
NSVM-S 1x35-95
NSVM-S 5x16-35
NSVM-S 4x16-50
NSVM-S 3x16-50
NSVM-S 1x16-35
NSVM-S 5x6-16
NSVM-S 4x6-25
NSVM-S 3x6-25
NSVM-S 5x1,5-6
NSVM-S 4x1,5-10
Cable
NSVM-S 3x1,5-10
joints
Selection table
low voltage joints
NYY-J 40X1,5 QMM
•
NYY-J 10X2,5RE NYY-J 12X2,5RE NYY-J 14X2,5RE
• • •
NYY-J 16X2,5RE NYY-J 19X2,5RE NYY-J 21X2,5RE
• • •
NYY-J 24X2,5RE NYY-J 30X2,5RE NYY-J 40X2,5RE
• • •
NYY-O 1X16RE NYY-O 1X25RM NYY-O 1X35RM
• • •
NYY-O 1X50RM NYY-O 1X70RM NYY-O 1X95RM
NYY-O 1X150RM NYY-O 1X185RM NYY-O 1X240RM NYY-O 1X300RM NYY-O 1X400RM
• • • • • •
NYY-O 4X1,5RE NYY-O 4X2,5RE NYY-O 4X4RE NYY-O 4X6RE NYY-0 4X10RE
• •
NYY-O 4X16RE NYY-O 4X25RM NYY-O 4X35SM NYY-O 4X50SM NYY-O 4X70SM NYY-O 4X95SM NYY-O 4X120SM NYY-0 4X150SM NYY-O 4X185SM NYY-O 4X240SM
• • •
NYY-O 5X1,5RE NYY-O 5X2,5RE NYY-O 5X4RE NYY-O 7X1,5RE
• •
• • • •
• •
•
NYY-O 14X1,5RE
•
NYY-O 7X2,5RE NYY-O 10X2,5RE NYY-O 12X2,5RE NYY-O 14X2,5RE NYY-O 16X2,5RE NYY-O 19X2,5RE
• • •
• • • • • •
NYY-O 1X120RM
NYY-O 3X1,5RE
• • • •
• •
NYY-J 52X2,5RE
• • •
NYY-O 24X2,5RE NYY-O 30X2,5RE NYY-O 40X2,5RE NYY-J 61X1,5RE NYCY 0,6/1KV 3X1,5 NYCY 0.6/KV 3X2,5 RE NYCY 0,6/1KV 3X4RE NYCY 0,6/1KV 3X6RE NYCY 0,6/1KV 3X10RE
• • • • •
NSVM-SVK 75x1,5-2,5
• •
NYY-J 30X1,5RE
NYY-J 7X2,5RE
NSVM-SVK 40x1,5-2,5
NSVM-SVK 21x1,5-2,5
NSVM-SVK 14x1,5-2,5
NSVM-SVK 7x1,5-2,5
NSVM-S 4x95/50-4x240/120
NSVM-S 4x50/25-4x95/50
NSVM-S 4x16/16-4x35/16
NSVM-S 4x95-300
NSVM-S 3x95-300
NSVM-S 1x95-300
NSVM-S 1x95-100
NSVM-S 3x70-150
NSVM-S 4x35-150
NSVM-S 3x35-150
NSVM-S 1x35-95
NSVM-S 5x16-35
NSVM-S 4x16-50
NSVM-S 3x16-50
NSVM-S 1x16-35
NSVM-S 5x6-16
NSVM-S 4x6-25
NSVM-S 3x6-25
NSVM-S 5x1,5-6
NSVM-S 4x1,5-10
Cable
NSVM-S 3x1,5-10
joints
•
•
41
Selection table
low voltage joints
• • • • •
NYCY 0,6/1KV 4X2,5RE NYCY 0,6/1KV 4X4RE NYCY 0,6/1KV 4X6RE NYCY 0,6/1KV 4X10RE
• • • •
NYCY 0,6/1KV 5X2,5RE NYCY 0,6/1KV 5X4RE NYCY 0,6/1KV 5X6RE
•
NYCY 0,6/1KV 5X10/RE
•
• • • •
NYCWY 0,6/1KV 3X16 NYCWY 0,6/1KV 3X25RM NYCWY 0,6/1KV 3X35SM NYCWY 0,6/1KV 3X50SM
• • • •
NYCWY 0,6/1KV 3X70SM NYCWY 0,6/1KV 3X95SM NYCWY 0,6/1KV 3X120S NYCWY 0,6/1KV 3X150S NYCWY 0,6/1KV 3X185S NYCWY 0,6/1KV 3X240S
• • •
NYCWY 0,6/1KV 3X25R NYCWY 0,6/1KV 3X35SM NYCWY 0,6/1KV 3X50SM
• • • •
NYCWY 0,6/1KV 3X70SM NYCWY 0,6/1KV 3X95 S NYCWY 0,6/1KV 3X120 NYCWY 0,6/1KV 3X150 NYCWY 0,6/1KV 3X185 NYCWY 0,6/1KV 4X10RE
•
• •
• • • •
NYCWY 0,6/1KV 4X16RE NYCWY 0,6/1KV 4X25RM NYCWY 0,6/1KV 4X35SM NYCWY 0,6/1KV 4X50SM NYCWY 0,6/1KV 4X70SM NYCWY 0,6/1KV 4X95SM NYCWY 0,6/1KV 4X120S NYCWY 0,6/1KV 4X150S NYCWY 0,6/1KV 4X185S NYCWY 0,6/1KV 4X240S
•
NYY-J 3X150SM
• •
NYY-J 3X185SM NYY-J 3X240SM
•
NYY-O 3X150SM NYY-O 3X185SM NYY-O 3X240SM
•
NYCWY 0,6/1KV 3X240 NYY-J 5 X 35 QMM NAYY-J 4 X 16 QMM NAYY-J 4 X 25 QMM NAYY-J 4 X 35 QMM NAYY-J 4 X 5O QMM NAYY-J 4 X 70 QMM NAYY-J 4 X 95 QMM NAYY-J 4 X 120 QMM NAYY-J 4 X 150 QMM NAYY-J 4 X 185 QMM NAYY-J 4 X 240 QMM
42
• • • •
•
• • • •
• •
• •
• • •
• • • •
NSVM-SVK 75x1,5-2,5
NSVM-SVK 40x1,5-2,5
NSVM-SVK 21x1,5-2,5
NSVM-SVK 14x1,5-2,5
NSVM-SVK 7x1,5-2,5
NSVM-S 4x95/50-4x240/120
•
NYY-J 3X300/150SM NYCWY 0.6/1KV 3X10
NSVM-S 4x50/25-4x95/50
•
NYCY 0,6/1KV 4X16RE NYCY 0,6/1KV 5X1,5RE
NSVM-S 4x16/16-4x35/16
NSVM-S 4x95-300
NSVM-S 3x95-300
NSVM-S 1x95-300
NSVM-S 1x95-100
NSVM-S 3x70-150
NSVM-S 4x35-150
NSVM-S 3x35-150
NSVM-S 1x35-95
NSVM-S 5x16-35
NSVM-S 4x16-50
NSVM-S 3x16-50
•
NYCY 0,6/1KV 3X16RE NYCY 0,6/1KV 4X1,5RE
NSVM-S 1x16-35
NSVM-S 5x6-16
NSVM-S 4x6-25
NSVM-S 3x6-25
NSVM-S 5x1,5-6
NSVM-S 4x1,5-10
Cable
NSVM-S 3x1,5-10
joints