1 catalogue cables and wires en

Page 1


Welcome

Photo: HELUKABEL® – Headquarters Hemmingen

HELUKABEL® are today one of Germany´s leading cable companies, boasting an extensive range of cables, wires, special cables, media technology, cable accessories, as well as Data, Network & Bus Technology and cable protection systems for robotics and handling systems. Today, we produce for all markets and for every purpose. Our extensive warehouse stock, containing over 33,000 articles, enables us to deliver your order within extremely short delivery times. The catalogue provides a full overview of cables according to overseas standards, which is constantly being expanded according to the market´s requirements. The employees of our internal and field sales teams are happy to advise and assist you in finding the best solution for your needs. You can reach us at: HELUKABEL® GmbH · Headquarters Dieselstr. 8-12 · 71282 Hemmingen · Germany Phone +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de · www.helukabel.de Domestic sales: Monday to Friday Export:

7:00 a.m. to 6:00 p.m. 7:00 a.m. to 6:00 p.m. (German time)


List of contents Type

Page

Prefix Table of Contents ...............................................................................................................................................................2 to 3 Our product ranges............................................................................................................................................................4 to 5 Research & development ..................................................................................................................................................6 to 7 The Production Windsbach/Nuremberg ................................................................................................................................... 8 The Logistic Centre .................................................................................................................................................................... 9 Mounting parts for cable protection systems ........................................................................................................................ 10 Pre-assembled cable protection systems for Robotics .......................................................................................................... 11 Kabelmat – winding systems ....................................................................................................................................... 12 to 13 The way to HELUKABEL - Germany / worldwide ........................................................................................................... 14 to 15 Our registered trademarks ...................................................................................................................................................... 16 Achieving Success through Quality and Innovation ................................................................................................................ 17 CCC-Zertification for China .................................................................................................................. .............................. 18 Clean Room Qualified cables.................................................................................................................................................... 19 DESINA-Cables ............................................................................................................................................................... 20 to 21 British Standard .................................................................................................................................... .............................. 22 Selection tables

23 to 42

Selection table flexible control cables / halogen-free ................................................................................................. 24 to 26 Cables halogen-free ................................................................................................................................................................. 27 Cables for foreign standards .................................................................................................. ................... 28 to 29 Selection tables – cables in Drag Chain ............................................................................................... ................... 30 to 35 Installation manual – cable installation in drag chains ........................................................................ .............................. 36 Questionnaire for Energy Drag Chain Systems ................................................................................... .............................. 37 Assembly instructions / laying reel cables NSHTÖU / (N)SHTÖU .................................................................................. 38 to 39 Selection table for low voltage joints ........................................................................................................................... 40 to 42 Industrial Cables & Wires

A

Flexible Control Cables ................................................................................................................................ A Data and Computer Cables ......................................................................................................................... B Cables for Drag Chains ......................................................................................................................... C Motor, Servo & Feedback Cables ................................................................................................................ D Heat-resistant Cables .................................................................................................................................. E Allweather and Rubber Cables .................................................................................................................... F Trailing Cables .............................................................................................................................................. G Robot Cables ............................................................................................................................................... H Water resistant Cables ................................................................................................................................. I Flat and Ribbon Cables................................................................................................................................ J Single Conductors ....................................................................................................................................... K Compensating Cables ................................................................................................................................. L Coaxial Cables .............................................................................................................................................. M Cables according to International Approvals........................................................ N Infrastructure Cables and Wires

O

Installation Cables ........................................................................................................................................ O Telephone and Fire Warning Cables ........................................................................................................... P Power Cables, Security Cables and Medium Voltage Cables ..................................................................... Q

1 to

N 157

1 1 1 1 1 1 1 1 1 1 1 1 1 1

A 96 B 34 C 36 D 26 E 20 F 14 G 10 H 10 I 8 J 10 K 44 L 12 M 12 N 157

to to to to to to to to to to to to to to

1 to Q

63

1 to 1 to 1 to

O 10 P 12 Q 63

Data, Network and Bus Technology

R

1 to

R 163

Media Technology

S

1 to

S

31

Special Cables

T

1 to

T

55

Pre-assembled Cables

U

1 to

U 63

Spiral Cables

V

1 to

V

Shipwiring and Marine Cables

W

1 to

W 23

Technical Information

X

1 to

X 113

13

Glossary of Therms..................................................................................................................................... X 114 to X 125 Part Number Index..................................................................................................................................... X 126 to X 142 Enquiry Special Cables .....................................................................................................................................................T 55 Enquiry Spiral Cables ........................................................................................................................................................V 13 Fax Request .........................................................................................................................................................................X 147

1


Table of Contents A 1 – 96

G

Flexible Control Cables B

1 – 34

Trailing Cables H 1 – 10

Data and Computer Cables C

1 – 36

Robot Cables I

J

Motor, Servo & Feedback Cables E

1 – 20

1 – 14

Allweather and Rubber Cables 2

1 – 10

Flat and Ribbon Cables K

Heat-resistant Cables F

1–8

Water resistant Cables

Cables for Drag Chains D 1 – 26

1 – 10

1 – 44

Single Conductors L

1 – 12

Compensating Cables


Table of Contents M 1 – 12

S

Coaxial Cables N 1 – 157

Media Technology T

Cables according to International Approvals O 1 – 10

1 – 12

Telephone and Fire Warning Cables Q 1 – 63

Power Cables, Security Cables and Medium Voltage Cables R

1 – 163

Data, Network and Bus Technology

1 – 55

Special Cables U 1 – 63

Pre-assembled Cables

Installation Cables P

1 – 31

V

1 – 13

Spiral Cables W 1 – 23

Shipwiring and Marine Cables X 1 – 113

Technical Information 3


Our product ranges

CABLES & WIRES HELUKABEL® can deliver cables and wires for any industrial application. Our extensive warehouse stock, containing over 33,000 articles, enables us to deliver order within extremely short delivery times.

2008 /200 9

You can find more information about this in our actually catalogue CABLES & WIRES.

CABL ES &

WIRES

www .helu

kabe

l.de

SPECIAL CABLES We supply cables and wires for both standard applications and bespoke solutions to meet customers’ individual and application-specific requirements. Those cables can be designed, constructed and produced in our own factory, encluded cables for photovoltaic and wind power. Just give us a call – our team will be happy to advise you.

CABLE ACCESSORIES As a significant addition to the extensive program of cables and wires, HELUKABEL® provides a cables accessories program according to the latest guidelines and standards. For example: Cable glands, cable glands accessories, protective tubes, drag and guidance chains. More information and all products in our catalogue CABLE ACCESSORIES.

4


If you require additional copies of any catalogues or brochures below, simply ďŹ ll out the request from provided at the back of this catalogue or at the internet.

DATA, NETWORK & BUS TECHNOLOGY HELUKABELÂŽ can offer an extensive range of equipment for networking heterogenous systems using ďŹ bre optic and copper techniques. HELUKABELÂŽ is able to meet with its brands HELUCOMÂŽ, HELUCOM Connecting SystemsÂŽ, HELUKATÂŽ and HELUKAT Connecting SystemsÂŽ all of your cable and accessories you needs. en

A, NE TWOR K & BU S TECH NOLO GY 20

08/2

009

All products to ďŹ nd in the catalogue DATA, NETWORK & BUS TECHNOLOGY. DATA , NETW BUS TECH ORK & NOLO GY

www .helu

kabe

l.de

MEDIA TECHNOLOGY For years, our cables have ensured perfect performances on Europe’s leading musical and theatrical stages. They are also used in professional television, radio and studio equipment and at large-scale events such as the football world championships. Our product range for media equipment encompasses cables for both indoor and outdoor use. It guarantees high transmission quality for ďŹ xed installations or for mobile use.

in Hemm

ingen

ÂŽ

ÂŽ

MED

IA TE CH

NOLO GY

More information in our new catalogue MEDIA TECHNOLOGY.

www .helu

kabe

l.de

ROBOTICS HELUROBOTICSÂŽ covers the complete service spectrum, including system analysis, consulting, planning, installation, service and warranty, for mass-produced cable protection systems for robots in automation systems. Our specialists select with you the correct cables, lines, supplemental systems and cable protection systems to be used with your speciďŹ c application, conceive and construct the suitable system, and, with our partners, perform installation and service on site.

5


Research & development

We devise optimised cable solutions for our customers.

Photos: HELUKABEL®

6

The focus is very much on products for mobile use with a high level of vertical integration. Our customers expect extreme resistance to chemical, electrical and mechanical stresses combined with small bending radii, a high number of flexing cycles and outstanding service lives – we are happy to comply.


Our design engineers rely on the latest software to develop our cables. This software makes the cores' movement scenarios in the cable sheath visible.

New products are tested in the state-of-the-art Test Center in Windsbach/Nuremberg to ensure their suitability for daily use and readiness for standard production. Our stringent quality standard is also upheld with measurements and random sample checks carried out during production.

Once these prereqisites are met, we can optimize the products - according to the type of stranding, lay-length and material - and the corresponding manufacturing technique.

In order to provide information on the service life, we document the real-life tests we carry out on our cables suitable for use in drag chains.

The effect of changing the lay-length

7


The Production Windsbach/Nuremberg Here we are realizing standard cables, special cables and customer-speciďŹ c special solutions.

The annual production of our own plant in Windsbach/Nuremberg, which has a production surface area over 10,000 m2 and approx. 145 employees, this equates to approx. 50,000 km of cable or 340,000 core kilometres. The products include shielded, unshielded and steel wire reinforced control cables with PVC/PUR sheath or thermoplastic elastomers and halogen-free, ame-resistant and heat-resistant shielded and unshielded cables. Our range is rounded off by special-purpose cables produced to customer requirements.

8


The Logistics Centre A large part of the product assortment, which has over 33,000 articles, is held starting from the Hemmingen storage.

To meet the increasing demands of the market, HELUKABEL® opened a logistics centre. The goal of the logistics centre is to increase the order to deliveryprocess through automation. Innovative warehouse engineering and high-tech information techniques make this installation unique in the cable business. ”State of the Art” automation allows hundreds of orders to be filled daily. Our ”Just in Time” system pulls product from over 16,000 pallet storage locations.

9


Mounting parts for cable protection systems

Components for mounting the dress package systems

Photos: HELUKABEL®

The pre-assembled cable protection systems for robotics also include the manufacture and development of the metal components, for handling, MAG and spot-welding, as series, individual or special solutions as well as service and installation. HELUKABEL® provides extensive warehouse stock here for fast availability. Simply call Phone +49 7150 9209-765 or -182. We will be happy to advise you. Simply request further documentation from our website – www.helukabel.de

10


Pre-assembled cable protection systems for Robotics

Our own pre-assembled cable protection systems as tailored solution

Photos: HELUKABELÂŽ

With HELUROBOTICS, we offer specially assembled cable protection systems. From the planning, engineering and assembly to installation and servicing, we offer a wide range of complex solutions as individual or special solutions. The cables, wires, add-on systems and the cable protection system that is used are then tuned to the application, built and installed.

Simply request further documentation from our website – www.helukabel.de

Simply call Phone +49 7150 9209-765 or -182. We will be happy to advise you.

11


The System Provider for Winding, Measuring & Warehouse Systems

Kabelmat® Wickeltechnik GmbH‘s history goes back to the sixties and for a long time, the company has been among the market leaders for winding systems for the cable and wire industry and/or processing. Customers include manufacturers, retailers and processors of cables and wires as well as fitters, electrical installers, machine construction companies and many more. The product portfolio includes almost all devices and machines for storage, winding and hanging of cables and wires, steel cables, pipes, hoses and profiles. The tasks completed worldwide by Kabelmat® products include winding from and to drums, as well as from drums to rings.

12


Manual winding systems

TROMTRAK 1250

These are Kabelmat® winding devices and machines without electromotive actuation. When it comes to winding systems, Kabelmat® differentiates between rewinding and unwinding. Kabelmat® offers different designs and sizes for rewinders as well as unwinders, for drums and rings.

TISCHROL II

Measuring systems Our length measuring devices are available in different designs and sizes. The size depends on the maximum diameter of the material to be measured. The MESSBOI 40, for example, is qualified for measuring round material up to a diameter of 40 mm. Flat materials can also be measured. We currently have measuring devices for a maximum of 100 mm diameters in our program.

MESSBOI M40 Band

MESSBOI M30

MESSBOI M40/025 BAE

Machine winding systems These are Kabelmat® winding devices and machines with electromotive actuation. Efficient, cost-effective cutting, measuring and winding of cables and wires, steel cables, pipes, hoses and profiles requires high-performing but easily operatable machines. Modern control systems and drive technologies of well-known German suppliers are used by Kabelmat® in the field.

Ringrol 300 / 400 / 500

MOTROL 1000 AUF

Warehouse systems These are Kabelmat® cable drum or cable ring storage and unwinding systems. With its warehouse systems MATBOI, SPULBOI®, LAGBOI® and LAGROL®, Kabelmat® offers to organize your cable warehouse. In addition, the LAGROL system provides the option to use a manual or machinedriven winder for direct unwinding. SPULBOI®

LAGBOI® S

Become aquianted with our complete winding, measuring & warehouse product range. Just download our catalogue via www.kabelmat.com

MATBOI® 450 / 650

13


Contact – Germany Sales office D-25524 Itzehoe Bahnhofstraße 9 Telephone +49 4821 40394-0 • Fax +49 4821 40394-29

Sales office and stock D-15366 Neuenhagen/Berlin Zum Mühlenfließ 1 Telephone +49 3342 2397-0 • Fax +49 3342 80033

Sales office D-47269 Duisburg Am Handwerkshof 2-4 Telephone +49 203 73995-0 • Fax +49 203 73995-210

Sales office and stock D-09212 Limbach/Oberfrohna Eichelbergstraße 7 Telephone +49 3722 6086-0 • Fax +49 3722 6086-420

Development & production D-91575 Windsbach/Nuremberg Neuseser Weg 11 Telephone +49 9871 6793-0 • Fax +49 9871 1055

Headquarters D-71282 Hemmingen Dieselstraße 8-12 Telephone +49 7150 9209-0 Fax +49 7150 81786

14


Contact – International

Branch Exclusivagent

How to find our export department: Ph. +49 7150 9209-337 · Fax +49 7150 81786 · E-mail info@helukabel.de

HELUKABEL® AG (CH) Grabäckerstrasse 60 · CH - 8957 Spreitenbach Ph. +41 56 4181515 · Fax +41 56 4181516 info@helukabel.ch

HELUKABEL® CZ s.r.o. (CZ) Areál dolu MAX · CZ - 27306 Libušín/Kladno Ph. +42 0312 672620 · Fax +42 0312 672621 info@helukabel.cz

Büro Suisse Romande (CH) Ph. +41 24 4414414 · Fax + 41 24 4414412

HELUKABEL® Russia (RU) St. Petersburg Ph. +7 981 7691474 info@helukabel.ru

HELUKABEL® ITALIA S.R.L. (IT) Via delle Rovedine, 23 · I - 23899 Robbiate (LC) Ph. +39 039 9515450 · Fax +39 039 9281579 info@helukabel.it HELUKABEL® Polska Sp.z o.o. (PL) Krze Duze 2 · PL - 96325 Radziejowice Ph. +48 46 8580100 · Fax + 48 46 8580117 info@helukabel.pl HELUKABEL® B.V. (NL) De Kempen 4 · NL - 6021 PZ Budel/Eindhoven Ph. +31 495 499049 · Fax +31 495 499048 info@helukabel.nl HELUKABEL® France SARL (FR) 3, rue DMC-B.P. 30 Z.A. du Pont d‘Aspach F - 68520 Burnhaupt le haut Ph. +33 389 627562 · Fax +33 389 627700 info@helukabel.fr HELUKABEL® BELGIUM BVBA (BE) Z.1 Researchpark 310 · B - 1731 ZELLIK Ph. +32 24 810020 · Fax +32 24 810022 info@helukabel.be HELUKABEL® AB (SE) Spjutvägen 1 · S - 175 61 Järfälla Ph. +46 8 7617805 · Fax +46 8 6210059 info@helukabel.se

HELUKABEL® Kablo San. ve Tic. Ltd. Sti (TR) Siyavuspasa Cad. Cevizlik Sok. Birlik Ap. 19/1 TR - 34182 Bahcelievler/Istanbul Ph. +90 212 5024195 · Fax +90 212 5024198 info@helukabel.com.tr HELUKABEL® USA, Inc. (US) 1355 Bowes Rd, Unit C · USA - Elgin, IL 60123 Ph. +1 847 9305118 · Fax + 1 847 6228766 info@helukabel.com HELUKABEL® South Africa (PTy) Ltd. 18, Staal Street ZA - Kya Sand / South Africa Ph. +27 11 462 8752 · Fax +27 11 462 8638 doug.gunnewegh@helukabel.co.za HELUKABEL® Int‘l Trading (Shanghai) Co., Ltd. (CN) 1st Floor, Bldg No. 4, 668 HengAn Rd., Pudong New Dist. Shanghai PRC - 200137 Shanghai Ph. +86 21 58693999 · Fax +86 21 58693666 info@helukabel.com.cn

HELUKABEL® Singapore Pte. Ltd. (SG) No. 3, New Industrial Road #01-01 Kimly Building SGP - Singapur 536197 Ph. +65 64 880170 · Fax +65 62 851513 info@helukabel.sg HELUKABEL® KOREA Co., Ltd. (KR) 521-17 Daejeo 2 Dong Gang-seo Gu ROK - Busan Korea Ph. +82 51 9728646 · Fax +82 51 9728649 info@helukabel.co.kr HELUKABEL® (Thailand) Co. Ltd (TH) 73/4 Moo.1 Bangkruay-Sainoi Rd. Banglane, Bangyai · T - 11140 Nonthaburi Ph. +66 2927 35703 · Fax +66 2927 35745 info@helukabel.co.th HELUKABEL® INDIA PVT. LTD. (IN) F-305 Kailash Complex, Hiranandani Gardens Link Road, Vikhroli West IND - Mumbai 400 079 Ph. +91 22 25185841 · Fax +91 22 25185839 info@helukabel.in HELUKABEL® MALAYSIA SDN BHD No. 11-1 & 11-2, Jalan PJU 3/38 Sunway Damansara Technology Park MY - Petaling Jaya, Selangor Ph. +603 7885 8724 · Fax +603 7885 7825 sales@helukabel.com.my

15


Our registered trademarks de ar rk k CABLES AND WIRES BIOFLEX-500® DATAFLAMM DATAPUR-C

Bio-Oil o Oil res o-Oil resistant resis stant C Cables able es

®

Data ata and nd Comput Computer Co omput ompu m ter Cables halogen-free allogen-f ogen fr

®

Data a a and nd C Computer Co Computer Cables ables bles

GALVANICABLE®

High-current i current rrent ccat cathode hod de C Cables

HELUFLON®

Heat e t resistant Cables Cabl Cabless ®

Heat eat resistant Cables Cabl Cab es

HELUTHERM

®

Train n Cab C Cables

®

Vehicle cle Cabless / Truck ruck uck Cables Cable

HELUTRAIN

HELUTRUCK

HELUWIND®

Cables fo for Wind nd Po nd Power Pow ower wer er ®

Microbial res Mi resistant sttant Cables Ca

KOMPOFLEX

®

Bio-Oil -O resistant ntt Cables C es for Drag Dra Chains

KOMPOSPEED ®

Lift hoist oist control Cables ables

LIFT-TRAGO

MEGAFLEX®

Flexible Control ontr Cables halogen-free (UL/CSA) ®

MULTIFLEX 512

Cables for Drag Chain Chains PUR

®

Cables for Drag Chains

®

Sensor Cables

MULTISPEED

SENSORFLEX ®

Cables for photovoltaic

SOLARFLEX

SUPER-PAAR-TRONIC-C-PUR® ®

SUPERTRONIC ®

Cables for Drag Chains halogen-free Cables for Drag Chains Heat resistant Cables

THERMFLEX ®

Servo, Feedback and Motor Cables

TOPFLEX

TOPSERV®

Servo, Feedback and Motor Cables ®

TRAYCONTROL ®

TROMMPUR ®

Cable for open installation, exposed run Trailing Cables Flexible Control Cables PUR

UNIPUR

DATA, NETWORK AND BUS TECHNOLOGY HELUCOM®

Fibre optic Cables Fibre optic connecting equipment

HELUKAT®

Copper data Cables Copper connecting equipment

MEDIA TECHNOLOGY Cables for light control Audio Cables

CABLE ACCESSORIES HELUCHAIN®

Cables for Drag Chains program

HELUTEC®

Industrial connectors series

®

HELUTOP

Cable glands program

HELUROBOTICS HELUROBOTICS®

16

Pre-assembled dress package systems for Robotics


Achieving Success through Quality and Innovation

Product certificates document the tested quality level of our products ISO 9000ff is used as the basis for quality management processes carried out at HELUKABEL®. Product certificates issued by accredited institutions also make it easier for you to evaluate your suppliers.

Our continuous quality improvement process enables us not only to maintain a consistently high quality standard, it also ensures continued development and new product development. Our commitment to protexting the environment can be seen in our-rate environment management systems.

17


CCC-Certification for China The HELUKABEL® GmbH had obtain for their products the CCC-Certification for the following products: PVC insulated and PVC sheathed oil-resistant flexible cables according to GB 5023.7-1997 227 IEC 74 (RVVYP) 300/500V 0,5-2,5 mm2 (2-60 cores) 227 IEC 75 (RVVY) 300/500V 0,5-2,5 mm2 (2-60 cores) Colour: grey H05 VV5-F H05 VVC4V5-K

PVC insulated non-sheathed calbes and wires according to GB 5023.3-1997 227 IEC 02 (RV) 450/750 1,5-240 mm2 227 IEC 06 (RV) 300/500 0,5-1 mm2 H05 V-K H07 V-K

PVC insulated flexible calbes and wires according to GB 5023.5-1997 227 IEC 06 (RV) 300/500 0,75-2,5 mm2 (2-41 cores) JZ-500, OZ-500, JB-500, OB-500, Y-CY-JZ, Y-CY-OZ, Y-CY-JB, Y-CY-OB SY-JZ, SY-OZ, SY-JB, SY-OB JZ-HF, OZ-HF, JZ-HF-CY, OZ-HF-CY F-CY-JZ, F-CY-OZ, OZ-BL, OZ-BL-CY

18


Clean Room Qualified Cables Type

Page

Type

Page

F-CY-JZ F-CY-OZ (LiY-CY) (H)05 Z1Z1-F JB-500 JB-750 HMH JB-750 JZ-500 JZ-500 HMH JZ-500 HMH-C JZ-600 JZ-602

A 27 - A 28 A 25 - A 26 A 70 A 21 A 68 A 22 - A 23 A 6 - A 10 A 62 - A 63 A 71 - A 72 A 16 - A 17 N7-N8

JZ-602-CY JZ-750 JZ-HF JZ-HF-CY MULTIFLEX 512®-C-PUR MULTIFLEX 512®-PUR MULTISPEED® 500-C-TPE MULTISPEED® 500-TPE SY-JB SY-JZ

N 17 - N 18 A 14 - A 15 C5-C6 C8-C9 C 19 - C 20 C 14 - C 15 C 24 C 22 - C 23 A 40 - A 41 A 34 - A 35

HELUKABEL® goes Clean Room HELUKABEL®, one of the leading worldwide sources of cables, connections and cable accessories is working to consolidate its market position in the field of energy-saving systems by the increased application of Clean Room principles. Various cable types are tested under Clean Room conditions for cleanliness and suitability for use in Clean Rooms, in co-operation with the Fraunhofer Institute for Production Techniques and Automation. As a result of measurements of airbone particles, classified according to US Federal Standard, 209E, ISO 14644-1 or VDI 2083 Page 1, we are able to provide a Statement on deployment of cables in Clean Room areas. Simply call us for further information: we will be happy to advise you.

Please complete in your order type and part-number by cleanroom

19


-Cables and Wires VDW (Verein Deutscher Werkzeugmaschinenfabriken) association of German tooling and machinery factories) set a study group of representatives from a number of leading German tools and machinery manufacturers. This study groups has worked out solutions for decentralised and standardised installation techniques. Also contributing to this concept are representatives from the branches in industry of machinery construction, automobile production, automation engineering and various suppliers. The objective here is to realise considerable cost reductions by standardising parts and assemblies (e. g. cables and wires). This can be achieved by:

For cables and lines, existing standards are used. However, to increase availability and simplify cable installation, VDW have specified a certain sheath colour for the individual areas of application. It is particularly important for us as manufacturer and supplier of the products cited above, to be among those suppliers who can offer DESINA®compliant cables. We therefore stock these for shortnotice delivery to our customers.

• Straightforward assembly for preventing errors • Fast failure diagnosis • Reduction of the expenditure for construction • Reduction of type variety • Increase of availability by reducing the type variety.

We are certain that DESINA® will assert itself on the market because this is a standard for all participating companies and will be a key for more success. For us as well.

20

An overview of DESINA® suppliers has been made available on the Internet by VDW, in which HELUKABEL® is included.


-Cables Type TOPSERV 108 PVC TOPSERV® 112 PVC TOPSERV® 119 PVC TOPGEBER® 511 PVC ®

Page

Type

Page

N 127 N 128 N 129 N 130

TOPSERV 109 PUR TOPSERV® 113 PUR TOPSERV® 121 PUR TOPGEBER® 512 PUR ®

N 131 N 132 - N 133 N 134 N 135 - N 136

If you should require further information about DESINA®, please call us.

21


British Standard Steel wire armoured cable is used particularly in the Middle/ Far East Asia.

A particularly high level of mechanical protection is ensured thanks to the armouring of galvanic round steel wire. The insulation materials used are PVC, networked polyethylene (XLPE), or halogen-free materials (LSOH Low Smoke Zero Halogen). Paper Insulated Lead Cover (PILC) cable variants are in demand in the medium-voltage and high-voltage area. Lines in accordance with British Standard are also required for fire alarm systems and emergency lighting systems. Fire-resistant and naturally halogenfree with low smoke density, are criteria that must be satisfied by the insulation materials. However cable and lines in accordance with British Standard, does not necessarily mean a special production variant. Often the information relative to permissible temperature ranges, strand make-up, or nominal voltage classes is hidden behind the classification. Thus usually after transcoding the required standard, the supply requirements can be easily satisfied with stock products.

22


23

Selection tables


Selection table flexible control cable Operational criteria fixed installation

Standards

adapted with VDR Reg No.

• •

• • •

• •

adapted with HAR approbation

• • • •

adapted with UL approbation adapted with CSA approbation

• • • •

F-C-PURö-JZ

PURö-JZ

JZ-500 PUR

JZ-500-FC-PUR

JZ-603-CY

JZ-603 N9

JZ-602-PUR

JZ-602-C-PUR

JZ-602 PUR DC / AC

N17 N48 N46 N51

JZ-602-CY

SY-JZ

JZ-602

JB-750

N7

JB-500

A9 N120 N121 A16 A24 A36 N10 N20 A14 A21 A22 A10 A23 A34 A40

JZ-750

A8

JZ-600-Y-CY

SY-JB

JB-750 yellow

JZ-500 orange

JZ-600-Y-CY UL/CSA

JZ-600 UL/CSA

JZ-500-C black

A6

according to DIN / VDE

JZ-600

JZ-500 COLD

JZ-500 black

Page

Single 600-J/-O

flexing

Single 600-CY -J/-O

fixed installation/flexing

JZ-500

䉮 䊖 䉱

Cable and conductor description

N19 A43 A52 A44 A54

• • • • • • • • • • • • • • • • • • • •

+ 100 °C

䊖 䊖

䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖 䊖

+ 75 °C

䊖 䊖

Temperature range

䊖 䊖 䊖

Technical Data

䊖 䊖

+ 80 °C

䊖 䊖 䊖 䊖

+ 90 °C

+ 70 °C + 60 °C - 5 °C - 15 °C

䉱 䉱

䉱 䉱 䉱

䉱 䉱 䉱

䉱 䉱

䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱 䉱

- 20 °C - 25 °C

- 30 °C

䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮 䉮

- 40 °C

250 V 300 / 300 V 300 / 500 V

450 / 750 V

Core insulation Core identification

600 / 1000 V PVC / special PVC

numbering according to DIN VDE 0293

• •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

PUR

rubber

• • •

• • • • • •

colour code according to DIN VDE 0293

• • •

JB colour code (varicoloured cores) Cu-braiding steel wire braiding PVC / special PVC

black

• •

• • • •

• • •

• • • •

special material

• • • • • • • • •

• • • • • • • • • • •

• • •

orange

yellow

green blue

Application in drag chains Application

• • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • •

• •

transparent see selection table cable in drag chains / prefix page 30 to 35

for intrinsic safety power circuit warning indication interlocking purposes open air halogen-free

Properties

PUR

grey

chemicals consistant EMV-preferred type resistant to weathering effects abrasion resistance

24

• • • • • • • • • • • • •

special material

Outer sheath

Screening

• • •

600 V acc. UL/CSA

Sheath colour

Cable structure

Nominal voltage

- 50 °C

• • • • • • • • •

• • • •

• • • •

see selection table flexible control cable halogen-free see selection table chemical resistance in chapter X page X 64 and X 65

• • • • • • • • • • • •

• • • • • • •

• • • • • • • • • •


Selection table flexible control cable Cable and conductor description

Operational criteria

TRAYCONTROL 600-C

TRAYCONTROL 600

TRAYCONTROL 500

TRAYCONTROL 500-C

JZ 604 -YCY TC TRAY CABLE

JZ 604-FCY TC TRAY CABLE

Y-CY-JB

JZ 604 TC TRAY CABLE

Y-CY-JZ

F-CY-JZ

F-CY-OZ (LiY-CY)

(H)05VVC4V5-K

H05VVC4V5-K

(H)05VV5-F

OZ-BL-CY

H05VV5-F

OZ-BL

KOMPOFLEX JZ-500-C

KOMPOFLEX JZ-500

BIOFLEX-500-JZ-C

BIOFLEX-500-JZ

UNIPUR

UNIPUR-CP

H05BQ-F / H07 BQ-F

PUR-YELLOW

PUR-ORANGE

PUR-C-PUR

PUR-750

JZ-600 PUR

JZ-600-YC-PUR

Yö-C-PURö-JZ

䉮 A56 N49 N52 A51 A60 A46 A47 A48 A49 A58 A84 A85 A87 A88 A80 A81 A11 A13 A29 A31 A25 A27 A32 A38 N25 N33 N34 N27 N35 N30 N37

• • • • •

Page

adapted with VDR Reg No. adapted with HAR approbation

• • • • • • • • • • • • • •

䉮䉮

adapted with UL approbation adapted with CSA approbation + 100 °C

䉮䉮䉮

+ 90 °C + 80 °C + 75 °C

䊖䊖

䉱䉱

䉱䊖䊖䊖䊖䊖䊖䊖

+ 60 °C

䉱䉱䉱

䉱䉱

- 5 °C -15 °c - 20 °C

䉱䉱

- 25 °C - 30 °C

䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮

䉱䉱䉱

䉱䉱

䉱䉱䉱䉱䉱

䉮䉮

䉮䉮䉮

䉱䉱䉱䉱䉱䉱䉱

䉮䉮䉮

䉱䉱䉱

䊖䊖

- 40 °C - 50 °C

䉮䉮䉮

• • • • • • • • • • • • • • • • • • • • • • • •

450 / 750 V 600 / 1000 V

• •

• • • • • • • • • • • • • • • • •

• •

special material rubber

• • • • • • •

numbering according to DIN VDE 0293 colour code according to DIN VDE 0293

JB colour code (varicoloured cores)

• •

Cu-braiding steel wire braiding

• •

• • •

• • • • •

PVC / special PVC PUR

• • • •

• • • • • •

special material

• • • • • •

• •

• • •

• •

grey

• •

orange yellow green

• •

blue

• •

transparent

see selection table cable in drag chains / prefix page 30 to 35

Application in drag chains

• •

for intrinsic safety power circuit warning indication interlocking purposes

• • • • • • • • • • • • • •

• • •

open air

see selection table flexible control cable halogen-free

halogen-free

chemicals consistant

• • • • • •

• • • • •

• • •

EMV-preferred type resistant to weathering effects

Properties

see selection table chemical resistance in chapter X page X 64 and X 65

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Application

black

Sheath colour

• •

• • • • • • • • • • • • • • • • •

Outer sheath

• • • • • • • • • •

Cable structure

• • • • • • •

• • • •

Core Screeidentining fication

PVC / special PVC PUR

• • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • •

Core insulation

• • • • •

• •

300 / 500 V 600 V acc. UL/CSA

Nominal voltage

250 V 300 / 300 V

Technical Data

䊖䊖䊖䊖

+ 70 °C

Temperature range

䉱䉱䉱

䉱䉱

flexing

according to DIN / VDE

䊖䊖

• • • •

䊖䊖䊖䊖

• • • • •

䊖䊖䊖䊖

• • • •

fixed installation/flexing

Standards

䊖 䉱

fixed installation

abrasion resistance

25


Selection table flexible control cable halogen-free Operational criteria

adapted with CSA approbation

+ 145 °C

䊖䊖䊖䊖䊖䊖

(H)05 Z1Z1-F

(H)03 Z1Z1-F

DATAFLAMM-C-PAAR

JZ 600 HMH

DATAFLAMM-C

JB 750 HMH-C

JB 750 HMH

JZ 500 HMH-C

JZ 500 HMH

䉱䉱

- 25 °C

䉱䉱䉱䉱

䉱䉱 䉱䉱

䉱䉱

䉮䉮

䉱䉱

䉮䉮䉮䉮

- 55 °C

䉮䉮

䉱䉱䉱䉱䉱

- 60 °C

Nominal voltage

䉱䉱

- 20 °C

- 50 °C after UL/CSA

• • •

Operating peak voltage

300 / 300 V 300 / 500 V

• •

• • • • • • • • • • • • • • • • • • • • • • • •

600 V acc. UL/CSA

450 / 750 V

• •

core insulation

Special Elastomer

screeCore ning identification

600 / 1000 V

numbering according to DIN VDE 0293

Outer sheath

HELUTHERM 145 MULTI-C

䉱䉱䉱䉱䉱䉱

- 15 °C

- 40 °C

• • •

• • • •

PUR

• • • • • • • •

Silicon

• • •

PE Special Polymer

colour code according to DIN VDE 0293

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

JB colour code (varicoloured cores) Cu-braiding

Silicon

• • • • • •

EMV-preferred type

abrasion resistance

• • •

• • • •

• • • • • •

• • • •

• • • • • • •

• • •

red-brown

see selection table cable in drag chains / prefix page 30 to 35

Application in drag chains

resistant to weathering effects

• • • • • • •

• •

yellow

open air

• • • • • • • • • • • • •

• •

• •

orange

chemicals consistant

• • • • • • •

PUR

black

• •

• • • • • • • • •

steel wire braiding

Special Polymer

• • • • •

colour code according to DIN 47100

grey

Sheath colour

HELUTHERM 145 MULTI

5 °C

䉮䉮

Temperature range

䉱䉱䉱

+ 5 °C

- 35 °C

Cable strucutre

䉮䉮

+ 70 °C

- 30 °C

VApplication

• •

䊖䊖䊖䊖䊖䊖䊖䊖䊖䊖䊖

Technical Data

䉱䉱䉱䉱

+ 90 °C

-

B23 B24 A69 A70

䉱䉱

+ 120 °C

Properties

B8

• • • •

+ 180 °C

26

E14 A62 A71 A68 A77 A66 A75

• • • • • • • • •

+ 150 °C after UL/CSA

+ 80 °C

E5

• • • • • • • • • • •

adapted with VDR Reg No. adapted with HAR approbation adapted with UL approbation

H05SS-F / H05SST-F

THERMFLEX 180 EWKF-C

E19 E10

DATAFLAMM

E9

• •

• • • • • •

JZ 600 HMH-C

E16 E17 N75 N77

THERMFLEX 180 EWKF

SiHF-C-Si UL/CSA

SiHF UL/CSA

SiHF-C-Si

SiHF/GL-P

KOMPOFLEX JZ-500

UNIPUR CP

UNIPUR

PUR-C-PUR

• • • • • •

䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮䉮

Standards

MEGAFLEX 600-C

SiHF

Page according to DIN / VDE

PUR 750

E7

MEGAFLEX 500

flexing

MEGAFLEX 600

N54 N56 N58 N60 A51 A60 A49 A58 A87 A88

fixed installation / flexing

MEGAFLEX 500-C

KOMPOFLEX JZ-500-C

fixed installation

䉱䉱 䉱䊖䊖䉱䉱䉱䉱䉱

䉮 䊖 䉱

Cable and conductor description

• • • • • • • • • • • • •

• • • • • • • • • • • • see selection table chemical resistance in chapter X page X 64 and X 65 • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• •

• • •

• •

• • • •


Cables halogen-free Type

Page

AIRPORT 400 Hz BUS-Cables/I-BUS DATAFLAMM DATAFLAMM-C DATAFLAMM-C-Paar FMGCH (FMGCG) FMGSGO FMSGSGO FZ-LSi, FZ-LS, Neon-Light-Cable GALVANICABLE H05Z-K, H07Z-K H07 ZZ-F (H)03 Z1Z1-F (H)05 Z1Z1-F HELUTHERM 1200 HELUTHERM 1200-ES HELUTHERM 145 HELUTHERM 145 MULTI HELUTHERM 145 MULTI-C HELUTHERM 145 UL/CSA approved HELUTHERM 145 HELUTHERM 600/600-ES HELUTHERM 800/800-ES HELUWIND WK fire warning cable Torsion HELUWIND Thermflex 145 J-2Y(St)H J-H(St)H J-H(St)HBMK red JB-750 HMH JB-750 HMH-C JE-H(St)H BMK red JE-H(St)H orange JE-H(St)HRH BMK JE-LiHCH JZ-500 HMH JZ-500 HMH-C JZ-600 HMH JZ-600 HMH-C KOMPOFLEX JZ-500 KOMPOFLEX JZ-500-C KOMPOSPEED 600/600-C KOMPOSPEED JZ-HF-500 KOMPOSPEED JZ-HF-500-C LFMGSSGO LFMSGSSGO LMGSGO MEGAFLEX 500 MEGAFLEX 500 UL/CSA MEGAFLEX 500-C MEGAFLEX 500-C UL/CSA MEGAFLEX 600 MEGAFLEX 600-C MGSGO MULTIFLEX 512-C-PUR MULTIFLEX 512-PUR MULTIFLEX 512-PUR UL/CSA MULTIFLEX 512-C-PUR UL/CSA MULTISPEED 500-C-PUR UL/CSA MULTISPEED 500-C-TPE MULTISPEED 500-C-TPE UL/CSA MULTISPEED 500-PUR

T 49 - T 50 R 142 B8 B 23 B 24 W7 W8 W9 K 26 T 11 K 16 - K 17 F 12 - F 13 A 69 A 70 K 32 K 32 K 22 - K 23 E5-E6 E 14 - E 15 N 117 N 118 K 30 K 31 T 35 T 39 P 12 P 10 P 11 A 68 A 77 - A 78 Q 29 Q 28 Q 30 B 33 A 62 - A 63 A 71 - A 72 A 66 - A 67 A 75 - A 76 A 87 A 88 - A 89 K 37 C 29 C 30 W 10 W 11 W6 A 64 - A 65 N 54 - N 55 A 73 - A 74 N 56 - N 57 N 58 - N 59 N 60 - N 61 W4 C 19 - C 20 C 14 - C 15 N 87 - N 88 N 92 - N 93 N 94 - N 95 C 24 N 98 - N 99 C 16

Type MULTISPEED 500-PUR UL/CSA MULTISPEED 500-TPE MULTISPEED 500-TPE UL/CSA MULTISPEED 600-PUR-J/-O MULTISPEED 600-C-PUR-J/-O MULTISPEED TRONIC-C-PUR MULTISPEED TRONIC-PUR MULTITHERM 400 MULTITHERM 400-ES (N)HMH-J (N)HMH-O N2XCH Power and Control cable N2XCH-FE 180/E30 N2XCH-FE 180/E90 N2XH Power and Control cable N2XH-FE 180/E30 N2XH-FE 180/E90 NHXCH-FE 180/E90 NHXCH-FE 180/E30 NHXH-FE 180/E30 NHXH-FE 180/E90 NHXMH-J/-O NSHXAFö PUR 750 PUR-C-PUR PUR-Single Core RD-H(St)H ROBOFLEX-sewer robot ROBOFLEX 156-flat ROBOFLEX 150, 151, 152, 153 ROBOFLEX 2001 / 2001-C Sensorflex-H SiD, SiD/GL, SiF/GL SiF, SiFF SiHF SiHF UL/CSA SiHF-C-Si UL/CSA SiHF/GL-P SOLARFLEX Ship´s Power Cables MPRX Ship´s Power Cables MPRXCX SUPER-PAAR-TRONIC-C-PUR SUPERTRONIC-330-PURö SUPERTRONIC-330-C-PURö SUPER-PAAR-TRONIC-340-C-PUR SUPERTRONIC-C-PURö THERMFLEX 180 EWKF THERMFLEX 180 EWKF-C TOPFLEX 611-PUR TOPFLEX 611-C-PUR TOPFLEX MOTOR EMV 1/1 TOPFLEX-PUR TOPSERV 109 PUR TOPSERV 110/120 TROMM-PUR TROMM-PUR-H UL-Style 3135 UNIPUR UNIPUR-CP

Page N 89 - N 90 C 22 - C 23 N 96 - N 97 N 124 N 125 N 106 N 105 E 13 E 20 O8 O7 Q 26 - Q 27 Q 33 - Q 34 Q 41 - Q 42 Q 24 - Q 25 Q 31 - Q 32 Q 39 - Q 40 Q 45 - Q 46 Q 37 - Q 38 Q 35 - Q 36 Q 43 - Q 44 O9 K 36 A 51 A 60 K 15 B 34 H 10 H9 H7-H8 H6 T 46 - T 47 K 25 K 24 E7-E8 N 75 - N 76 N 77 E 16 T 18 - T 19 W 14 W 15 C 35 N 102 N 103 N 104 C 34 E9 E 19 D5 D7 N 147 D 14/D 16 N 131 D9 G5 G4 N 119 A 49 - A 50 A 58 - A 59

27


Cables to foreign standards Type

Page UL/CSA

Page GOST

A A07 RN-F

F8

Type

Page UL/CSA

JZ-600-YC-PUR

N 52 - N 53

JZ-600-Y-CY

Page GOST A 36 - A 37

R 147 - R 150

JZ-600-Y-CY UL/CSA JZ-602

N 7 - N 8

N 7 - N 8

CAN BUS

R 132 - R 141

JZ-602-PUR DC/AC

N 48

N 48

CC LINK BUS

R 157

JZ-602 RC

N 83

N 83

Command Cables UL approved/screened

N 65 - N 73

JZ-602 RC-C-PUR

N 91

A-BUS C

D DREINORM HAR-UL-CSA

N 111 - N 112

F F-C-PURö-JZ

A 54 - A 55

N 20 - N 21

JZ-602 RC-CY

N 85

JZ-602 RC-PUR

N 86

N 85

JZ-602-C-PUR

N 51

N 51

JZ-602-CY

N 17 - N 18

N 17 - N 18

F-CY-JZ

A 27 - A 28

JZ-602-PUR

N 46 - N 47

N 46 - N 47

F-CY-OZ (LiY-CY)

A 25 - A 26

JZ-603

N9

N9

N 113 - N 114

JZ-603-CY

N 19

N 19

JZ-604-FCY TC TRAY CABLE

N 33

N 33

JZ-604-TC TRAY CABLE

N 25 - N 26

N 25 - N 26

N 34

N 34

FIVENORM

N 113 - N 114

FOUNDATIONTM Fieldbus Basic, NFPA 79 Ed. 2007

R 122

H H03 VV-F

A 18

JZ-604-YCY TC TRAY CABLE

H05 RN-F / RR-F

F5

JZ-750

H05 V-K

K 6 - K 7

JZ-HF

C 5 - C 6

H05VV5-F, (NYSLYÖ-JZ)

A 11 - A 12

JZ-HF-CY

C 8 - C 9

(H)05VV5-F, ((N) YSLYÖ-JZ)

A 13

K

H05VVC4V5-K, (NYSLYCYÖ-JZ)

A 29 - A 30

KOMPOFLEX JZ-500

(H)05VVC4V5-K ((N)YSLYCYÖ-JZ

A 31

KOMPOFLEX JZ-500-C

A 88 - A 89

H05VV-F

A 19 - A 20

KOMPOSPEED 600

K 37

N 12 - N 13

KOMPOSPEED JZ-HF 500

C 29

KOMPOSPEED JZ-HF 500-C

C 30

H05VV-F/SJT

N 12 - N 13

H05VV-F/UL

N 14

(H)05 Z1Z1-F

A 70

A 14 - A 15

A 87

M

H07 RN-F

F 6 - F 7

MEGAFLEX 500

N 54 - N 55

N 54 - N 55

H05 V-K / H07 V-K

K 13

MEGAFLEX 500-C

N 56 - N 57

N 56 - N 57

H07 V-R, H05 V-K, (H)07 V-K

K 12

MEGAFLEX 600

N 58 - N 59

H07 V-K, (H)07 V-K

K 8 - K 9

MEGAFLEX 600-C

N 60 - N 61

MULTIFLEX-512-C-PUR

C 19 - C 20

C 19 - C 20

MULTIFLEX-512-PUR

C 14 - C 15

C 14 - C 15

HELUKABEL FOUNDATIONTM

R 122 - R 125

HELUTHERM 120

E4

MULTIFLEX 600

N 62

T 27

MULTIFLEX 600-C

N 63

HELUWIND WK 135-Torsion

T 29

MULTISPEED 600 PUR-J/-O

N 124

HELUWIND WK Fire Warning Cables Torsion

T 35

MULTISPEED 600-C-PUR-J/-O

N 125

HELUWIND WK DLO 2kV

T 37

MULTISPEED-500-C-PUR UL/CSA

N 94 - N 95

HELUWIND WK H07BN4N4-F WIND-Torison

T 33

MULTISPEED-500-C-PVC UL/CSA

N 84

HELUWIND Thermflex 145

T 39

MULTISPEED-500-C-TPE UL/CSA

N 98 - N 99

HELUWIND WK (N)A2XH

T 40

MULTISPEED-500-PUR UL/CSA

N 89 - N 90

MULTISPEED-500-PVC UL/CSA

N 82

HELUTHERM 145 UL/CSA approved

N 117 - N 118

HELUWIND WK 103w EMV

T 27

I I-BUS

R 142 - R 144

J

MULTISPEED-500-TPE UL/CSA

N 96 - N 97

MULTISPEED-TRONIC-C-PUR

N 106 N 105

JB-500

A 21

MULTISPEED-TRONIC-PUR

JB-750

A 22

N

JB-750 yellow

A 23

N2XH

Q 24 - Q 25

JZ-500

A 6 - A 7

N2XCH Power and Control cable

Q 26 - Q 27

JZ-500 HMH

A 62 - A 63

N2XCH-FE 180/E30

Q 33 - Q 34

JZ-500 HMH-C

A 71 - A 72

N2XH-FE 180/E30

Q 31 - Q 32

JZ-500 orange

A 10

N2XH-FE 180/E90

Q 39 - Q 40

JZ-500 PUR

A 43

N2XSY

Q 50 - Q 51

JZ-500-FC-PUR

A 52 - A 53

N2XS2Y

Q 54 - Q 55

JZ-600

A 16 - A 17

N2XS(F)2Y

Q 58 - Q 59

JZ-600 HMH

A 66 - A 67

N2XSEY

Q 62

A 75 - A 76

NAYY-J

Q9

JZ-600 UL/CSA

N 10 - N 11

NHXCH-FE 180/E30

Q 37 - Q 38

JZ-600-PUR

N 49 - N 50

NHXCH-FE 180/E90

Q 45 - Q 46

JZ-600 HMH-C

28


Cables to foreign standards Page GOST

Type

NHXH-FE 180/E30

Q 35 - Q 36

SUPERTRONIC-330-PURö

N 102

NHXH-FE 180/E90

Q 43 - Q 44

SUPER-PAAR-TRONIC-340-C-PUR

N 104

Type

Page UL/CSA

Page UL/CSA

Page GOST

NYCWY

Q 16 - Q 17

SY-JB

A 40 - A 41

NYCY

Q 12 - Q 13

SY-JZ

A 34 - A 35

NYM-J/ NYM-O

O5

T

NYY-J und NYY-O

Q6-Q7

TOPFLEX® 1002

O

T7

TOPFLEX® 300

T6

OB-BL-PAAR-CY

A 82

TOPFLEX® 301/301-C

T9

OZ-BL

A 80

TOPFLEX® 302/302-UL

T8

OZ-BL-CY

A 81

TOPFLEX® 600-C-PVC

D6

TOPFLEX® 600-PVC

P PAAR-CY-OZ

B 13

TOPFLEX® 600 VFD

PAAR-TRONIC

B 6 - B 7

TOPFLEX® 611-C-PUR

PAAR-TRONIC-CY

B 11 - B 12

TOPFLEX® 611-PUR

D4 N 137 D7 D5

PROFIBUS

R 107 - R 121

TOPFLEX® 650 VFD

N 138

PROFlnet Type A, B, C

R 101 - R 106

TOPFLEX®-EMV-UV-2YSLCYK-J

N 141 - N 142

PURö-JZ

A 44 - A 45

TOPFLEX®-EMV 2YSLCY-J

PURö-JZ-HF

C 12 - C 13

TOPFLEX®-EMV-3PLUS 2YSLCY-J N 143 - N 144

D 17 - D 18 D 21 - D 22

PURö-JZ-HF-YCP

C 17 - C 18

TOPFLEX®-EMV-UV-3PLUS 2YSLCYK-J

PUR-YELLOW

A 47

TOPFLEX® Motor 103

N 150

PUR-ORANGE

A 46

TOPFLEX® Motor EMV 1/1

N 147

PVC+Nylon-Single cores THHN/THWN

N 115

TOPFLEX® Motor EMV 3/3

N 148 - N 149

PVC-single cores UL/CSA ap. Style 1007

N 108

TOPSERV® 109 PUR

N 131

PVC-single cores UL/CSA ap. Style 1015

N 110

PVC-single cores UL/CSA ap. Style 1569

N 109

N 110

TOPSERV® 110

D9

TOPSERV® 120

R

D9

TOPSERV® 600 VFD

N 139

RE-2Y(St)YV

B 28

TOPSERV® 650 VFD

N 140

RE-2Y(St)YV PiMF

B 29

TRAYCONTROL® 300

N 38 - N 39

TRAYCONTROL® 300 TP

N 42 - N 43

RG-Coaxial cables

M 4 - M 7

ROBOFLEX 150 ... 153

H 7 - H 8

TRAYCONTROL® 300-C

N 40 - N 41

ROBOFLEX 2001

H6

TRAYCONTROL® 300-C TP

N 44 - N 45

ROBOFLEX 2001-C

H6

TRAYCONTROL® 500

N 27 - N 28

TRAYCONTROL® 500-C

N 35 - N 36

TRAYCONTROL® 600

N 30 - N 31 N 37

Rubber/Neoprene Control Cable UL+CSA

N 81

S

N 131

SHIPFLEX 109

W 20 - W 21

TRAYCONTROL® 600-C

SHIPFLEX 113

W 22

TRONIC (LiYY)

B 4 - B 5

SHIPFLEX 121

W 23

TRONIC-CY (LiY-CY)

B 9 - B 10

SHIPFLEX 512

W 17

U

SHIPFLEX 330

W 18

UL-Style 3135

SHIPFLEX 340

W 19

UNIPUR

A 49 - A 50

K 24 - K 25

UNIPUR-CP

A 58 - A 59

E 7 - E 8

V

SiF/SiIF/GL/SIFF/SiD/SiD/GL SiHF SiHF UL/CSA

Verteilerflex

N 75 - N 76

N 119

N 151 - N 152

SiHF/GL-P

E 16

Y-CY-JB

SiHF-C-Si

E 17 - E 18

Y-CY-JZ

A 32 - A 33

YÖ-C-PURö-JZ

A 56 - A 57

SiHF-C-Si UL/CSA

N 77

Single 600-J/-O

N 120

N 120

Single 600-CY-J/-O

N 121

N 121

Single 602-RC-CY-J/-O

N 123

N 123

Single 602-RC-J/-O

N 122

N 122

SOLARFLEX-X PV1-F

T 18

SUPER-PAAR-TRONIC-C-PUR

C 35

SUPERTRONIC-C-PURö

C 34

SUPERTRONIC-C-PVC

C 32

SUPERTRONIC-PVC SUPERTRONIC-310-C-PVC

A 38 - A 39

C 31 N 101

SUPERTRONIC-310-PVC

N 100

SUPERTRONIC-330-C-PURö

N 103

29


x

5m

x

x

x

JZ-602 RC-C PUR

Single 602-RC-J/-O +CY single core

x

x

x

JZ-602 RC-CY

x

x

x

x

x

PURö-JZ-HF

PURö-JZ-HF-YCP

MULTIFLEX 512-PUR

x

x

x

x

x

30 m

x

x

x

x

100 m

x

x

x

x

5xD

x

x

7,5 x D x

x

x

x

x

x

x

x

10 x D x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

3 m/s x

x

x

x

x

x

x

x

x

x

x

x

15 x D

x

10 m/s2 x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

50 m/s2

x

PVC special x

x

x

x

x

x

x

x

x

x

x

x

TPE special x

x

x

x

Inner sheath x

x

x

x

x

x

x

x

Cu-braid, Cu-layer x

x

x

x

x

x

x

x

PVC special x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

PUR special

PUR special

12,5 x D

Nominal Voltage

450 m

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

-40 *

*

*

*

*

*

*

*

*

*

*

*

in C°

Temperature Range

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

90 *

*

*

*

halogen-free x

x

x

x

extensively oil resistant x

x

x

x

x

x

x

oil resistant x

x

x

x

x

x

x

x

Jacket flame veterdant x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

radiation resistantat 80/100 Mrad x

x

x

x

x

x

x

x

x

x

uv-rays

1000 V

300/300 V

10 Mio

5 m/s

Standards

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x x

Continuation 䊳 The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).

MULTIFLEX 512-C-PUR UL/CSA

x

x

®

x

MULTIFLEX 512-C-PUR

MULTIFLEX® 512-PUR UL/CSA

®

x

x

x

x

x

x

MULTIFLEX® 600-C

®

x

x

MULTIFLEX® 600

x

x

x

JZ-HF

x

x

x

15 m

JZ-HF CY

x

x

x

JZ-602 RC

JZ-602 RC PUR

x

10 m (to 25 cores)

Single 602-RC-J/-O single core

TPE special

Outher Sheath

300/500 V

Core Insulation

600 V/UL-CSA

Cycle min.

1 Mio

5 Mio

max.

-30

Speed

max.

2 m/s

4 m/s

D=Outerdiameter

-20

Min. Bending Radius

-5

max.

70

Movement Distance

-10

Resistance

lye

Technical Data

microbes

Cable Structure

80

Accelaration

coolant

Application

VDE-Register-No.

Type

adapted to V DE 0245/0281/0282

Control Cable, screened and unscreened

DESINA®

30 UL/CSA-approved

Other Technical Details can be found in the Product Pages of our Catalogue.

Selection table Cables in drag chains


x

x

x

x

x

MULTISPEED® 500-TPE UL/CSA

MULTISPEED® 500-C-PVC

MULTISPEED® 500-C-PVC UL/CSA

® MULTISPEED 500-C-PUR

MULTISPEED® 500-C-PUR UL/CSA

x

MULTISPEED® 500-C-TPE UL/CSA

10 m (to 25 cores)

x

x

x

x

x

x

x

x

x

x

x

x

x

x

15 m

x

x

x

x

x

x

x

x

x

x

x

x

x

x

30 m

x

x

x

x

x

x

x

x

x

x

x

x

x

x

100 m

x

x

x

x

x

x

x

x

x

x

x

x

x

x

450 m

x

x

x

x

x

x

x

x

x

x

5xD x

x

x

x

x

7,5 x D x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

3 m/s x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

15 x D

x

5 m/s x

x

x

x

x

x

x

x

x

x

x

x

x

x

10 m/s2 x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

50 m/s2 x

min.

1 Mio

5 Mio

max.

10 Mio x

x

x

x

x

x

x

x

x

x

TPE special x

x

x

x

x

x

x

x

x

x

x

x

x

x

Inner sheath x

x

x

x

x

x

x

Cu-braid, Cu-layer x

x

x

x

x

x

x

PVC special x

x

x

x

x

x

x

x

x

x

PUR special

PUR special

PVC special

12,5 x D

10 x D

Outher Sheath

x

x

x

x

TPE special

Core Insulation

Nominal Voltage

x

x

x

x

x

x

x

x

x

x

x

300/500 V

1000 V x

x

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

in C°

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

90 *

*

*

halogen-free x

x

x

x

x

x

x

x

x

x

extensively oil resistant x

x

x

x

x

x

x

x

x

x

x

x

x

x

Resistance

Jacket flame veterdant x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

radiation resistantat 80/100 Mrad x

x

x

x

x

x

x

x

uv-rays lye

oil resistant

-40

300/300 V

The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).

x

MULTISPEED 500-C-TPE

®

x

x

MULTISPEED® 500-PUR

x

x

MULTISPEED® 500-PVC UL/CSA

MULTISPEED® 500-TPE

x

MULTISPEED® 500-PUR UL/CSA

x

MULTISPEED® 500-PVC

x

5m

MULTISPEED 600-C-PUR-J/-O

®

MULTISPEED® 600-PUR-J/-O

max.

2 m/s

4 m/s

D=Outerdiameter

600 V/UL-CSA

max.

-30

Temperature Range

microbes

Technical Data

coolant

Cable Structure

-20

Cycle

-5

Accelaration

-10

Speed

Standards

VDE-Register-No.

Application

70

Min. Bending Radius

80

Movement Distance

x

x

x

x

x

x

x

x

x

x

x

x

x

x

adapted to V DE 0245/0281/0282

Type

x

x

x

x

x

x

x

x

DESINA®

Control Cable, screened and unscreened

UL/CSA-approved

Other Technical Details can be found in the Product Pages of our Catalogue.

Selection table Cables in drag chains

31


x

Tachofeedback-Cable-C-Pur

x

x

x

x

x

15 m

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

30 m

x

x

x

x

x

x

100 m

x

x

450 m

x

x

5xD

x

x

x

7,5 x D

x

x

x

x

x

x

x

10 x D x

x

x

x

12,5 x D x

x x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

3 m/s x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

15 x D

x

5 m/s x

x

10 m/s2 x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

50 m/s2

x

10 Mio x

x

PVC special x

x

x

x

x

TPE special x

x

x

x

x

x

x

x

x

x

PE x

x

x

x

PUR special x

x

Inner sheath x

Cu-braid, Cu-layer x

x

x

x

x

x

x

x

x

x

x

x

PVC special x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

PUR special

300/300 V x

x

x

x

x

x

x

x

x

x

x

x

x

x

Nominal Voltage

x

x

x

x

-40 *

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

in C°

Temperature Range

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

90 *

halogen-free x

x

x

x

x

x

x

x

x

extensively oil resistant x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

Jacket flame veterdant x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

radiation resistantat 80/100 Mrad x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

uv-rays

oil resistant

1000 V

The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).

x

x

POF mit PUR-Jacket, simplex duplex

TOPGEBER 512 PUR

x

I-BUS Drag chain

x

x

x

PROFIBUS L21x20,64

x

x

x

x

MULTISPEED-TRONIC-C-PUR

S FTP Drag chain 4x2xAWG 24 PUR

PROFIBUS CAN, high flexible

x

x

MULTISPEED-TRONIC-PUR

x

x

x

x

x

x

SUPERTRONIC 330 PURö

SUPERTRONIC 330 C PURö

SUPER-PAAR-TRONIC-C-PUR

x

x

x

SUPERTRONIC-C-PURö

SUPER-PAAR-TRONIC 340 C PUR

x

x

x

x

SUPERTRONIC 310-PVC

SUPERTRONIC-PURö

x

SUPERTRONIC-C-PVC

10 m (to 25 cores)

SUPERTRONIC 310 C-PVC

x

5m

SUPERTRONIC-PVC

TPE special

Outher Sheath

300/500 V

Core Insulation

600 V/UL-CSA

Cycle min.

1 Mio

5 Mio

max.

-30

Speed

max.

2 m/s

4 m/s

D=Outerdiameter

-20

Min. Bending Radius

-5

max.

70

Movement Distance

-10

Resistance

lye

Technical Data

microbes

Cable Structure

80

Accelaration

coolant

Application

Standards

VDE-Register-No.

Type

x

x

x

x

x

x

x

x

adapted to V DE 0245/0281/0282

Elektronic-Data-BUS-Cables, screened and unscreened

x

x

x

x

x

x

x

x

x

x

DESINA®

32 UL/CSA-approved

Other Technical Details can be found in the Product Pages of our Catalogue.

Selection table Cables in drag chains


x

x

x

x

x

x

TOPSERV 113 PUR

®

TOPSERV 121 PUR

TOPFLEX® 300

TOPFLEX® 301

TOPFLEX® 301 C

TOPFLEX® 304

x

x

x

x

®

TOPSERV® 110+120 w. Control pair. screened x

30 m

x

x

x

x

x

x

5xD

x

x

7,5 x D x

x

x

x

x

x

x

10 x D x x

x

x

x

x

x

x

x

x

x

x

3 m/s x

x

x

x

x

x

x

x

x

x

x

15 x D

x

10 m/s2 x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

50 m/s2 x

min.

1 Mio

5 Mio

max.

PVC special x

x

x

x

x

TPE special x

x

x

x

x

x

x

Inner sheath x

x

x

x

Cu-braid, Cu-layer x

x

x

x

x

x

x

PVC special x

x

x

x

x

x

x

x

x

x

x

PUR special

PUR special

12,5 x D

Outher Sheath

TPE special

Core Insulation

Nominal Voltage

300/500 V x

1000 V x

x

x

x

x

x

x

x

x

x

x

-40 *

*

*

*

*

*

*

*

*

*

*

*

*

*

in C°

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

90 *

halogen-free x

x

x

x

x

x

extensively oil resistant x

x

x

x

x

x

oil resistant x

x

x

Resistance

Jacket flame veterdant x

x

x

x

x

x

x

x

radiation resistantat 80/100 Mrad x

x

x

x

x

x

uv-rays lye

300/300 V

10 Mio

5 m/s

450 m

100 m

The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).

TOPFLEX 611-C-PUR

x

x

x

x

x

15 m

TOPFLEX® 611 PUR

10 m (to 25 cores)

TOPFLEX 304 C

®

x

®

5m

TOPSERV® 109 PUR

max.

2 m/s

4 m/s

D=Outerdiameter

600 V/UL-CSA

max.

-30

Temperature Range

microbes

Technical Data

coolant

Cable Structure

-20

Cycle

-5

Accelaration

-10

Speed

Standards

VDE-Register-No.

Application

70

Min. Bending Radius

80

Movement Distance

x

x

x

adapted to V DE 0245/0281/0282

Type

x

x

x

x

x

x

x

x

x

DESINA®

Servo Cables and Motor Cables, screened and unscreened

UL/CSA-approved

Other Technical Details can be found in the Product Pages of our Catalogue.

Selection table Cables in drag chains

33


x

x

x

x

SHIPFLEX 121

10 m (to 25 cores)

x

x

x

x

x

x

x

x

x

x

x

x

x

15 m

x

x

x

x

x

x

x

x

x

x

x

x

x

30 m

x

x

x

x

x

x

x

x

x

x

x

x

x

100 m

x

x

x

x

x

x

x

x

x

x

x

x

x

5xD x

7,5 x D x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

15 x D

10 x D x

10 m/s2 x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

50 m/s2

x

10 Mio x

x

x

x

TPE special x

x

x

x

x

x

x

x

x

x

x

x

x

Inner sheath x

x

x

Cu-braid, Cu-layer x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

PUR special

PVC special

PUR special

PVC special

3 m/s

12,5 x D

x

x

x

x

x

x

300/300 V x

x

x

Nominal Voltage

450 m

x

x

x

x

x

x

x

x

x

x

x

1000 V x

x

x

x

x

x

-40 *

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

in C°

Temperature Range

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

90 *

*

*

*

halogen-free x

x

x

x

x

x

x

x

x

x

x

oil resistant x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

radiation resistantat 80/100 Mrad x

x

x

x

x

x

x

x

x

x

x

x

x

uv-rays

Jacket flame veterdant

extensively oil resistant

5 m/s

The table indicates the main application. In case of moving cables at higher speeds, over longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation advice; rules for connections, page 36, and under permitted environment conditions).

x

x

SHIPFLEX 109

x

x

SHIPFLEX 340

SHIPFLEX 109

x

SHIPFLEX 330

SHIPFLEX 113

x

SHIPFLEX 512

Ship Cables

x

KOMPOSPEED JZ-HF-500

KOMPOSPEED® JZ-HF-C-500

®

x

KOMPOSPEED 600

KOMPOSPEED® 600-C

®

x

BIOFLEX® 500 JZ-HF-C

5m

BIOFLEX® 500 JZ-HF

TPE special

Outher Sheath

300/500 V

Core Insulation

600 V/UL-CSA

Cycle min.

1 Mio

5 Mio

max.

-30

Speed

max.

2 m/s

4 m/s

D=Outerdiameter

-20

Min. Bending Radius

-5

max.

70

Movement Distance

-10

Resistance

lye

Technical Data

microbes

Cable Structure

80

Accelaration

coolant

Application

Standards

VDE-Register-No.

Type

x

x

x

x

x

x

adapted to V DE 0245/0281/0282

Environment friendly Cables, screened and unscreened

x

x

x

x

x

x

x

DESINA®

34 UL/CSA-approved

Other Technical Details can be found in the Product Pages of our Catalogue.

Selection table Cables in drag chains


For installation of the chain please observe the manufacturers advice.

Certified for Clean Room use

Clean room cables JZ-HF-CY MULTIFLEX 512®-C-PUR MULTISPEED 500-C-TPE

Robotic cables MULTISPEED 500 ROBOFLEX 2001 / 2001 C (for movement in 3 dimensions)

ECO Cable KOMPOSPEED® JZ HF500+C KOMPOSPEED® 600+C BIOFLEX 500® JZ H+C

Servo and Motor cables TOPSERV® 100 bis 124 TOPFLEX® 116 TOPFLEX® 611-PUR+611-C-PUR

Data cables SUPERTRONIC-PURÖ+C-PURÖ SUPER-PAAR-TRONIC-C-PUR SUPERTRONIC-PVC+C-PVC TOPGEBER 500+502+503+510 Tachofeedback-cable -C-PUR Incremental feddback cable -C-PUR

Control and connecting cables JZ+HF+CY PURÖ-JZ-HF+YCP MULTIFLEX 512®-PUR+C-PUR MULTISPEED 500+C (alle Typen) JZ-602 RC+CY

All cables and chains in fields of the same colour can be used in combination.

HELUKABEL® for drag chains

IPA Certificate

E-Band E6

Easy Triflex® Twister Chain®

E2R E4/0 E4/4 E 4 / 100 E6

Zipper Easy-Chain® E 2 micro E 2 mini E 2 medium E 2 R 100

IGUS®

IPA Certificate

Quantum

Robotrax®

XLC Profile® Quantum

Mono Uniflex KC KE MC ME/MK

Kabelschlepp®

IPA Certificate

Reintec

Interflex® K

PFR PKK PLE Kolibri

EKD Gelenkrohr®

IPA Certificate

MP® 44

MP® Rotary movement on request

MP®-Serie

Murrplastik®

Drag chains Type from

IPA Certificate

SR 305 A

Robot Serie

Serie Steel

Serie SR Light Medium Heavy Sliding Protection

BS Brevetti Stendalto®

IPA Certificate

PL35-34 PL35-44 PL35-64 PL35-79 PL 35-109

Available on request

S 10 / SUT 10 S 12 / SUT 12 S 17

P/PL/PLT PC PCT PCA S5 S 7 / SUT 7

Flexatec

Selection Table for Energy Drag Chains

The mentioned types, brands and certifications represent our state of knowledge. Changes are possible.

35


Installation manual Cable installation in drag chains The control cables in drag chains undertake an important task for the controlling and power technique, must be good synchronized with each other in the power chain systems. Further the installation of the cables and predection tubes in the power drag chains must be conducted with great care. An efficient usage upon accurate and exact cable installation. The following basic points should be noticed:

1. Where flat and round cables are mixed in one drag tray, then these should be installed loosely next to one another. The guide stays should be installed between the cables laid side by side. Try and avoid placing different sizes of round cables next to one another. Due to the limited space relationship cables arranged one above the other, frame stays are to be installed. 2. The cables must be installed with guide stays, dividers or in separate hole stays so as to move freely in the drag tray guides. As free space for the cables in the guide stay should be at least 10% of the cable Ø. 3. Always ensure that the cable can follow the drag trays motions without appearing to be forced. 4. If the cables are to be installed in the drag tray in layers then it is important to check upon installation that the cables are laid in such a way that they do not block eachother when the drag tray alters direction. 5. Cables should always be installed in nonkinking and nontwisting flat position into the dray trays. The cables must be reeled down tangential from the reels or drums; the cables should not be lifted up in twisted or looping form over head. Before the installation, the cables must be laid in straight and non-twisted form on plane surface. The cables must have an additional length of at least 10% of the whole length so that these can be laid freely without twisting in drag chains. 6. In case that is not possible to lay the cables as described under a, ˆ in order to lay several multi core high flexible cables with an outer diameter < 10 mm, we recommend the use of a guiding tube, in which these cables should losely laied. This tube is than integrated into the drag system. The cross section of this tube has to be much larger as the sum of the cross sections of the cables. For the free movement of the flexible energy conduits, the guide or divider stays must be installed. 7. In case that pressure- or hydraulic tubes are integrated in a power drag system, those should be able to expand and to shrink under alternating charges without interrupting the functionability of the drag system. 8. In order to maintain a balanced running of the drag chain it is necessary to ensure that the weight of the cables inside is divided up evenly, with the heavier cables installed on the edges and the lighter types in the middle. All cables must be securely fixed at one end of the drag chain. Thus assuring that the cores are securely fastened to one side with the other, open, side allow-ing enough slack to take up the drag chain’s motion. Generally it is recommended, if possible, not to use cables with a multi layer construction, e.g. >25 cores, but to split the necessary number of conductors over several cables.

If you have any further questions please call our special cable department.

36

energy conduit


Questionnaire for Energy Drag Chain Systems

HELUKABEL® GmbH Dieselstraße 8 – 12, 71282 Hemmingen/Germany Phone +49 7150 9209-0, Fax +49 7150 81786 www.helukabel.de, info@helukabel.de

Customer

Sender Installation site Kind of machine

Contact

In operation since

Phone

Fax

date

1. Drag Chain-Parameter

2. Installation and Movement-Parameter

1. Chain length/chain width

m/mm

1. Movement distance (max.)

m

2. Chain pitch

mm

2. Speeds

m/s

3. Bending radius

mm

3. Acceleration

m/s2

4. Guide stays existing

T yes

T no

4. Frequency per time unit

x/h

5. Frame stays existing

T yes

T no

5. Average movement distance/cycle m

6. Layout/Installation

T horizontal

T vertical

6. Daily working duration

h

7. Feeding at mid of moving distance T yes 8. Addtional weight/chain

T no

kg

3. Cable-Parameter 1. Cable length (total)

m

2. Cable length (mobile)

m

3. Number of cables

n

4. Cable clamping without strain

T yes

4. Environmental-Parameter 1. Operating temprature T no

2. Kind of chemical influences

3. Other environmental influences

5. Number of cores per cable

n

6. Cable screened

T yes

T no

7. Cable halogen-free

T yes

T no

°C

L = Movement distance R = Radius E = Distance between cable entrance and mid of moving distance

Fix bracket

5. Cross-section and size of power cables No.

Part-No.

Cable type

No. cores/cross-sec.

Notes

1.

2.

3.

37


Assembly instructions/laying reel cables NSHTĂ–U / (N)SHTĂ–U

Correct

Incorrect 1. The cables are to be pulled from the reeling drum without twisting, using a drawing cable and cable grip. Deflecting or pulling the cable over edges should be avoided.

In the case of rings, the cable should be unwound tangential.

Correct

Incorrect 2. The cables must always be attached to the equipment drum without torsion. Select the largest possible distance between the reeling drum and operating drum.

Correct

Incorrect 4. The cables are to be rolled onto the operating drums so that the cable moves to the left when started.

Correct

Incorrect 5. The S-shaped deflection of cables is to be avoided.

Correct 6. 2-3 windings on the operating drum must remain when the cable is extended.

Correct

7. In order to avoid crushing when fixing the cable to the end, a cable grip is to be used.

38


HELUKABEL® GmbH

Record form for reel cables

Dieselstraße 8 – 12, 71282 Hemmingen/Germany Phone +49 7150 9209-0, Fax +49 7150 81786 www.helukabel.de, info@helukabel.de

Customer

Sender Installation site Type of machine

Contact

In operation since

Phone

Fax

Date

1. Drum configuration 1.1. Monospiral

1.2. Single layer

1.3. Multi layer

2. Arrangement of cables 2.1. Horizontal

2.2. Vertical

2.3. With deflection

2.4. Feed

2.5. Feed

2.6. Different feed (please enclose sketch or photo)

3. Track end cable fixing

4. Motion parameters

3.1. Cable grip

4.1. Travel (m)

3.2. Clamp

4.2. Travel speed (m/s)

3.3. Other

4.3. Travel acceleration (m/s²) 4.4. Number of cycles/time unit

39


Selection table

low voltage joints

• • •

NYY-J 1X16RE NYY-J 1X25RM NYY-J 1X35RM

• • •

NYY-J 1X50RM NYY-J 1X70RM NYY-J 1X95RM

NYY-J 1X150RM NYY-J 1X185RM NYY-J 1X240RM NYY-J 1X300RM

NYY-J 3X2,5RE NYY-J 3X4RE NYY-J 3X6RE NYY-J 3X10RE

• • • • •

• •

NYY-J 3X16RE NYY-J 3X25RM

NYY-J 3X70SM NYY-J 3X95SM NYY-J 3X120SM

• • •

NYY-J 3X35SM/16RE NYY-J 3X50SM/25RM

• • • •

NYY-J 3X70/35SM NYY-J 3X95/50SM NYY-J 3X120/70SM NYY-J 3X150/70SM NYY-J 3X185/95SM NYY-J 3X240/120SM NYY-J 4X1,5RE NYY-J 4X2,5RE NYY-J 4X4RE NYY-J 4X6RE NYY-J 4X10RE

• • • • •

• •

NYY-J 4X16RE NYY-J 4X25RM

• •

NYY-J 4X35SM NYY-J 4X50SM

• • • •

NYY-J 4X70SM NYY-J 4X95SM NYY-J 4X120SM NYY-J 4X150SM NYY-J 4X185SM NYY-J 4X240SM NYY-J 5X1,5RE NYY-J 5X2,5RE NYY-J 5X4RE NYY-J 5X6RE NYY-J 5X10RE NYY-J 5X16RE NYY-J 5X25RM NYY-J 7X1,5RE NYY-J 10X1,5RE NYY-J 12X1,5RE NYY-J 14X1,5RE NYY-J 16X1,5RE NYY-J 19X1,5RE NYY-J 21X1,5RE NYY-J 24X1,5RE

40

• • • •

• •

• •

• •

• • •

• • •

NSVM-SVK 75x1,5-2,5

NSVM-SVK 40x1,5-2,5

NSVM-SVK 21x1,5-2,5

NSVM-SVK 14x1,5-2,5

NSVM-SVK 7x1,5-2,5

NSVM-S 4x95/50-4x240/120

NSVM-S 4x50/25-4x95/50

NSVM-S 4x16/16-4x35/16

NSVM-S 4x95-300

NSVM-S 3x95-300

NSVM-S 1x95-300

• • • •

NYY-J 3X50SM

NYY-J 3X25RM/16RE

NSVM-S 1x95-100

• • • • •

NYY-J 1X120RM

NYY-J 3X1,5RE

NSVM-S 3x70-150

NSVM-S 4x35-150

NSVM-S 3x35-150

NSVM-S 1x35-95

NSVM-S 5x16-35

NSVM-S 4x16-50

NSVM-S 3x16-50

NSVM-S 1x16-35

NSVM-S 5x6-16

NSVM-S 4x6-25

NSVM-S 3x6-25

NSVM-S 5x1,5-6

NSVM-S 4x1,5-10

Cable

NSVM-S 3x1,5-10

joints


Selection table

low voltage joints

NYY-J 40X1,5 QMM

NYY-J 10X2,5RE NYY-J 12X2,5RE NYY-J 14X2,5RE

• • •

NYY-J 16X2,5RE NYY-J 19X2,5RE NYY-J 21X2,5RE

• • •

NYY-J 24X2,5RE NYY-J 30X2,5RE NYY-J 40X2,5RE

• • •

NYY-O 1X16RE NYY-O 1X25RM NYY-O 1X35RM

• • •

NYY-O 1X50RM NYY-O 1X70RM NYY-O 1X95RM

NYY-O 1X150RM NYY-O 1X185RM NYY-O 1X240RM NYY-O 1X300RM NYY-O 1X400RM

• • • • • •

NYY-O 4X1,5RE NYY-O 4X2,5RE NYY-O 4X4RE NYY-O 4X6RE NYY-0 4X10RE

• •

NYY-O 4X16RE NYY-O 4X25RM NYY-O 4X35SM NYY-O 4X50SM NYY-O 4X70SM NYY-O 4X95SM NYY-O 4X120SM NYY-0 4X150SM NYY-O 4X185SM NYY-O 4X240SM

• • •

NYY-O 5X1,5RE NYY-O 5X2,5RE NYY-O 5X4RE NYY-O 7X1,5RE

• •

• • • •

• •

NYY-O 14X1,5RE

NYY-O 7X2,5RE NYY-O 10X2,5RE NYY-O 12X2,5RE NYY-O 14X2,5RE NYY-O 16X2,5RE NYY-O 19X2,5RE

• • •

• • • • • •

NYY-O 1X120RM

NYY-O 3X1,5RE

• • • •

• •

NYY-J 52X2,5RE

• • •

NYY-O 24X2,5RE NYY-O 30X2,5RE NYY-O 40X2,5RE NYY-J 61X1,5RE NYCY 0,6/1KV 3X1,5 NYCY 0.6/KV 3X2,5 RE NYCY 0,6/1KV 3X4RE NYCY 0,6/1KV 3X6RE NYCY 0,6/1KV 3X10RE

• • • • •

NSVM-SVK 75x1,5-2,5

• •

NYY-J 30X1,5RE

NYY-J 7X2,5RE

NSVM-SVK 40x1,5-2,5

NSVM-SVK 21x1,5-2,5

NSVM-SVK 14x1,5-2,5

NSVM-SVK 7x1,5-2,5

NSVM-S 4x95/50-4x240/120

NSVM-S 4x50/25-4x95/50

NSVM-S 4x16/16-4x35/16

NSVM-S 4x95-300

NSVM-S 3x95-300

NSVM-S 1x95-300

NSVM-S 1x95-100

NSVM-S 3x70-150

NSVM-S 4x35-150

NSVM-S 3x35-150

NSVM-S 1x35-95

NSVM-S 5x16-35

NSVM-S 4x16-50

NSVM-S 3x16-50

NSVM-S 1x16-35

NSVM-S 5x6-16

NSVM-S 4x6-25

NSVM-S 3x6-25

NSVM-S 5x1,5-6

NSVM-S 4x1,5-10

Cable

NSVM-S 3x1,5-10

joints

41


Selection table

low voltage joints

• • • • •

NYCY 0,6/1KV 4X2,5RE NYCY 0,6/1KV 4X4RE NYCY 0,6/1KV 4X6RE NYCY 0,6/1KV 4X10RE

• • • •

NYCY 0,6/1KV 5X2,5RE NYCY 0,6/1KV 5X4RE NYCY 0,6/1KV 5X6RE

NYCY 0,6/1KV 5X10/RE

• • • •

NYCWY 0,6/1KV 3X16 NYCWY 0,6/1KV 3X25RM NYCWY 0,6/1KV 3X35SM NYCWY 0,6/1KV 3X50SM

• • • •

NYCWY 0,6/1KV 3X70SM NYCWY 0,6/1KV 3X95SM NYCWY 0,6/1KV 3X120S NYCWY 0,6/1KV 3X150S NYCWY 0,6/1KV 3X185S NYCWY 0,6/1KV 3X240S

• • •

NYCWY 0,6/1KV 3X25R NYCWY 0,6/1KV 3X35SM NYCWY 0,6/1KV 3X50SM

• • • •

NYCWY 0,6/1KV 3X70SM NYCWY 0,6/1KV 3X95 S NYCWY 0,6/1KV 3X120 NYCWY 0,6/1KV 3X150 NYCWY 0,6/1KV 3X185 NYCWY 0,6/1KV 4X10RE

• •

• • • •

NYCWY 0,6/1KV 4X16RE NYCWY 0,6/1KV 4X25RM NYCWY 0,6/1KV 4X35SM NYCWY 0,6/1KV 4X50SM NYCWY 0,6/1KV 4X70SM NYCWY 0,6/1KV 4X95SM NYCWY 0,6/1KV 4X120S NYCWY 0,6/1KV 4X150S NYCWY 0,6/1KV 4X185S NYCWY 0,6/1KV 4X240S

NYY-J 3X150SM

• •

NYY-J 3X185SM NYY-J 3X240SM

NYY-O 3X150SM NYY-O 3X185SM NYY-O 3X240SM

NYCWY 0,6/1KV 3X240 NYY-J 5 X 35 QMM NAYY-J 4 X 16 QMM NAYY-J 4 X 25 QMM NAYY-J 4 X 35 QMM NAYY-J 4 X 5O QMM NAYY-J 4 X 70 QMM NAYY-J 4 X 95 QMM NAYY-J 4 X 120 QMM NAYY-J 4 X 150 QMM NAYY-J 4 X 185 QMM NAYY-J 4 X 240 QMM

42

• • • •

• • • •

• •

• •

• • •

• • • •

NSVM-SVK 75x1,5-2,5

NSVM-SVK 40x1,5-2,5

NSVM-SVK 21x1,5-2,5

NSVM-SVK 14x1,5-2,5

NSVM-SVK 7x1,5-2,5

NSVM-S 4x95/50-4x240/120

NYY-J 3X300/150SM NYCWY 0.6/1KV 3X10

NSVM-S 4x50/25-4x95/50

NYCY 0,6/1KV 4X16RE NYCY 0,6/1KV 5X1,5RE

NSVM-S 4x16/16-4x35/16

NSVM-S 4x95-300

NSVM-S 3x95-300

NSVM-S 1x95-300

NSVM-S 1x95-100

NSVM-S 3x70-150

NSVM-S 4x35-150

NSVM-S 3x35-150

NSVM-S 1x35-95

NSVM-S 5x16-35

NSVM-S 4x16-50

NSVM-S 3x16-50

NYCY 0,6/1KV 3X16RE NYCY 0,6/1KV 4X1,5RE

NSVM-S 1x16-35

NSVM-S 5x6-16

NSVM-S 4x6-25

NSVM-S 3x6-25

NSVM-S 5x1,5-6

NSVM-S 4x1,5-10

Cable

NSVM-S 3x1,5-10

joints


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.