2 catalogue cables and wires en

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Industrial Cables and Wires


Photo: HELUKABEL速

Flexible Control Cables

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Flexible Control Cables For generations people have tried to build machines and plants which take on different functions. To raise, sink, slide, drill, transport and much more, and have attained fantastic results. Today we control, inform, weld, pack and transport automatically by electric control and data cables. These cables are necessary to ensure a frictionless flow of data and material. We are able to offer most of these cables for many applications. On the following pages we present cables for the corresponding applications. If you cant find a suitable cable in our catalogue, we can fabricate this special cable on request already from 100 m or maybe we can offer you a similar cable from our stock. ® HELUKABEL has one of the biggest stocks of special and standard cables in Germany and excellent logistics and wants to prove itself every day.

Stocks in: Hemmingen/Stuttgart, Neuenhagen/Berlin, Pleißa/Chemnitz, Windsbach/Nuremberg.

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Contents Description

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PVC Control Cables JZ-500, flexible, number coded, meter marking ............................................................................................................................... JZ-500 COLD, flexible at low temperature, number coded, meter marking ........................................................................................................... JZ-500 black, flexible, meter marking ........................................................................................................................................................ JZ-500 orange, flexible, orange cores, control cable for interlocking purposes, meter marking ....................................................................... H05VV5-F (NYSLYÖ-JZ), flexible, number coded, oil resistant, meter marking ..................................................................................... (H)05VV5-F ((N)YSLYÖ-JZ), flexible, number coded, oil resistant, meter marking ...................................................................................... JZ-750, flexible, number coded, 750V, meter marking ............................................................................................................................ JZ-600, flexible, number coded, 0,6/1kV, meter marking ............................................................................................................................ H03VV-F, according to DIN VDE 0281 .......................................................................................................................................... H05VV-F, according to DIN VDE 0281 ........................................................................................................................................... H05VV-F, according to DIN VDE 0281 ........................................................................................................................................... JB-500, flexible, colour coded, meter marking ................................................................................................................................ JB-750, flexible, colour coded, 750V, meter marking .............................................................................................................................. JB-750 yellow, flexible, colour coded, 750V, connection cable for warning indication, meter marking .................................................................... JZ-500-C black, EMC-preffered type, Cu-screened, flexible, meter marking .......................................................................................................... F-CY-OZ (LiY-CY), flexible, Cu-screened, EMC-preferred type, meter marking ........................................................................................ F-CY-JZ, flexible, Cu-screened, EMC-preferred type, meter marking ...................................................................................................... H05VVC4V5-K (NYSLYCYÖ-JZ), flexible, number coded, oil resistant, EMC-preferred type ..................................................................... (H)05VVC4V5-K ((N)YSLYCYÖ-JZ), number coded, screened, oil resistant, EMC-preferred type .................................................................... Y-CY-JZ, flexible, CU-screened, transparent, EMC-preferred type, meter marking ........................................................................................... SY-JZ, flexible, number coded, with steel wire braiding, meter marking ................................................................................................... JZ-600-Y-CY, flexible, number coded, 0,6/1kV, Cu screened meter marking, EMC-preferred type ......................................................................... Y-CY-JB, flexible, CU-screened, transparent, EMC-preferred type, meter marking .......................................................................................... SY-JB, flexible, colour coded, with steel wire braiding, meter marking ....................................................................................................

A 10 A 11 A 13 A 14 A 16 A 18 A 19 A 20 A 21 A 22 A 23 A 24 A 25 A 27 A 29 A 31 A 32 A 34 A 36 A 38 A 40

PUR Control Cables JZ-500 PUR, tear and coolant resistant, meter marking .............................................................................................................................. PURö-JZ, tear and coolant resistant, increased oil resistant, meter marking ...................................................................................................... PUR-ORANGE, high abrasion, coolant resistant, meter marking .................................................................................................................... PUR-YELLOW, PVC-inner jacket, high abrasion, coolant resistant, meter marking .............................................................................................. H05 BQ-F / H07 BQ-F (NGMH11YÖ) ........................................................................................................................................... UNIPUR , flexible at low temperature, with customer markings, halogen-free, wear resistant, robust, meter marking ............................................. PUR-750, halogen-free, meter marking ....................................................................................................................................................... JZ 500-FC-PUR, EMC-preferred type, tear and coolant resistant, screened, without inner sheath, meter marking ..................................................... F-C-PURö-JZ, tear and coolant resistant, Cu-screened, without inner sheath, increased oil resistant, EMC-preferred type, meter marking ........................ Yö-C-PURö-JZ, tear and coolant resistant, Cu-screened, with inner sheath, increased oil resistant, EMC-preferred type, meter marking .......................... UNIPUR-CP, flexible at low temperature, with customer markings, halogen-free, wear resistant, robust, screened, EMC-preferred type, meter marking ...... PUR-C-PUR, Cu-screened, extrem conditions, halogen-free, EMC-preferred type, meter marking ..............................................................................

A 43 A 44 A 46 A 47 A 48 A 49 A 51 A 52 A 54 A 56 A 58 A 60

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A 6 A 8 A 9


Contents A Description

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Halogen-free Control Cables JZ-500 HMH, flexible control cable, halogen-free, extremely fire resistant, oil resistant , meter marking .............................................................. MEGAFLEX 500, halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking ............................................................. JZ-600 HMH, flexible control cable, halogen-free, extremely fire resistant, oil resistant , 0,6/1kV, meter marking ....................................................... JB-750 HMH, flexible control cable, coloured core, halogen-free, extremely fire resistant, oil resistant , meter marking .......................................... (H)03 Z1Z1-F, halogen-free, meter marking ................................................................................................................................................ (H)05 Z1Z1-F, halogen-free, meter marking ................................................................................................................................................ JZ-500 HMH-C, flexible control cable, halogen-free, extremely fire resistant, oil resistant , Cu-screened, EMC-preferred type ................................... MEGAFLEX 500-C, halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, screened, EMC-preferred types, meter marking ................. JZ-600 HMH-C, flexible control cable, halogen-free, extremely fire resistant, oil resistant , 0,6/1kV, screened, EMC-preferred type, meter marking ............ JB-750 HMH-C, flexible control cable, coloured core, halogen-free, screened, extremely fire resistant, oil resistant , EMC-preferred type, meter marking .

A 62 A 64 A 66 A 68 A 69 A 70 A 71 A 73 A 75 A 77

PVC Control Cables for Intrinsically Safe Circuits OZ-BL, outer jacket blue, intrinsic safety, flexible, meter marking ................................................................................................................ OZ-BL-CY, outer jacket blue, intrinsic safety, flexible, meter marking .......................................................................................................... OB-BL-PAAR-CY, outer jacket blue, intrinsic safety, EMC-preferred type, meter marking .....................................................................................

A 80 A 81 A 82

Bio-Oil and microbial resistant Cables BIOFLEX-500 -JZ, Bio-fuel resistant, abrasion resistant, recyclable environment friendly, bio-oil resistant , meter marking ............................................... BIOFLEX-500 -JZ-C, Bio-fuel resistant, abrasion resistant, recyclable environment friendly, bio-oil resistant , Cu-screened, EMC-preferred type, meter marking . KOMPOFLEX JZ-500, halogen-free, microbes resistant, low adhesion, meter marking .................................................................................... KOMPOFLEX JZ-500-C, halogen-free, microbes resistant, Cu-screened, EMC-preferred type, meter marking ....................................................... NANOFLEX HC*500, cut-resistant, meter marking ...................................................................................................................................... NANOFLEX HC*500-C, EMC preferred type, cut-resistant, screened, no inner sheath, meter marking ...................................................................... NANOFLEX HC*TRONIC, flexible, colour code to DIN 47100, meter marking ..................................................................................................... NANOFLEX HC*TRONIC-C, EMC preferred type, flexible, colour code to DIN 47100, screened, meter marking ............................................................

A 84 A 85 A 87 A 88 A 91 A 92 A 93 A 95

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JZ-500 JZ-500 COLD JZ-500 black JZ-500 orange H05VV5-F (NYSLYÖ-JZ) (H)05VV5-F ((N) YSLYÖ-JZ) JZ-750 JZ-600 H03VV-F H05VV-F JB-500 JB-750 JB-750 yellow JZ-500-C black F-CY-OZ (LiY-CY) F-CY-JZ H05VVC4V5-K (NYSLYCYÖ-JZ) (H)05VVC4V5-K ((N)YSLYCYÖ-JZ) Y-CY-JZ SY-JZ JZ-600-Y-CY Y-CY-JB SY-JB Photo: © iStockphoto.com/Arno Massee

PVC Control Cables

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JZ-500 flexible, number coded, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Control cables, special PVC Ⴠ Conforms to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 (also available with other core colours) Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Outer sheath of special PVC, TM2 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Important for assemblers: We supply any "desired length" of stranded cores without outer sheath, core insulation colour acc. RAL 9005 with number combination acc. customers requirement. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: F-CY-JZ, see page A 27 F-CY-OZ (LiY-CY), see page A 25 Y-CY-JB, see page A 38 Y-CY-JZ, see page A 32

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as measuring and control cables in tool machines, conveyor belts, production lines in machinery production, in air-conditioning and in steel production. The earth core is laid in the outer layer. Selected PVC-compounds guarantee a good flexibility as well as an economic and fast installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10172 10012 10013 10014 10015 10183 10016 10017 10018 10019 10020 10021 10022 10023 10024

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 8 x 0,5 10 G 0,5 12 G 0,5 12 x 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 34 G 0,5 40 G 0,5 42 G 0,5

Outer Ø Cop. approx. mm weight kg / km 4,9 9,6 5,2 14,4 5,2 14,4 5,6 19,0 5,6 19,0 6,3 24,0 6,3 24,0 6,9 29,0 6,9 33,6 6,9 33,6 7,4 38,0 7,4 38,0 8,3 48,0 8,8 58,0 8,8 58,0 9,7 67,0 10,2 76,0 11,0 86,0 11,5 96,0 11,5 101,0 12,9 120,0 13,8 144,0 14,3 154,0 14,9 163,0 15,6 192,0 16,1 202,0

Weight approx. kg / km 40,0 46,0 46,0 56,0 56,0 65,0 65,0 75,0 80,0 80,0 97,0 97,0 116,0 135,0 135,0 150,0 175,0 196,0 215,0 240,0 270,0 310,0 323,0 362,0 434,0 449,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 10025 10169 10026 10027 10028 10029 10030 10031 10032 10033 10034 10035 10036 10037 10177 10038 10039 10040 10173 10041 10042 10043 10044 10045 10046 10047

No.cores x cross-sec. mm² 50 G 0,5 52 G 0,5 61 G 0,5 65 G 0,5 80 G 0,5 100 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 6 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 8 x 0,75 9 G 0,75 10 G 0,75 12 G 0,75 12 x 0,75 14 G 0,75 15 G 0,75 18 G 0,75

Outer Ø Cop. approx. mm weight kg / km 17,9 240,0 17,9 252,0 19,0 293,0 19,7 312,0 21,8 384,0 24,3 480,0 5,3 14,4 5,6 21,6 5,6 21,6 6,3 28,8 6,3 29,0 6,9 36,0 6,9 36,0 7,5 43,0 7,5 43,0 7,5 50,0 7,5 50,0 8,2 58,0 8,2 58,0 8,8 65,0 9,2 72,0 9,8 86,0 9,8 86,0 10,6 101,0 11,4 108,0 12,2 130,0

Weight approx. kg / km 513,0 534,0 625,0 682,0 780,0 980,0 46,0 54,0 54,0 66,0 66,0 80,0 80,0 99,0 99,0 110,0 110,0 130,0 130,0 153,0 162,0 179,0 179,0 214,0 218,0 257,0

AWG-No. 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

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JZ-500 flexible, number coded, meter marking Part no. 10533 10048 10049 10050 10534 10051 10052 10182 10053 10054 10055 10056 10057 10178 10058 10059 10060 10061 10062 10063 10064 10065 10066 10067 10068 10069 10070 10071 10180 10170 10072 10073 10074 10075 10076 10174 10197 10077 10184 10179 10175 10078 10176 10196 10198 10168 10079 10080 10199 10081 10167 10082 10083 10084 10085 10086 10087 10088 10089 10090 10091 10092 10093 10094 10095 10096 10097 10098 10099 10100 10101 10181 10102 10103 10104 10105

No.cores x cross-sec. mm² 19 G 0,75 20 G 0,75 21 G 0,75 25 G 0,75 27 G 0,75 32 G 0,75 34 G 0,75 37 G 0,75 40 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 80 G 0,75 100 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 6 G 1 7 G 1 7 x 1 8 G 1 9 G 1 10 G 1 10 x 1 12 G 1 12 x 1 14 G 1 16 G 1 18 G 1 18 x 1 19 G 1 20 G 1 20 x 1 21 G 1 24 G 1 25 G 1 25 x 1 26 G 1 27 G 1 30 x 1 34 G 1 36 G 1 37 G 1 40 G 1 40 x 1 41 G 1 42 G 1 50 G 1 56 G 1 61 G 1 65 G 1 80 G 1 100 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5 12 x 1,5 14 G 1,5

Outer Ø Cop. approx. mm weight kg / km 12,7 137,0 12,7 144,0 12,7 151,0 14,3 180,0 15,2 195,0 15,9 230,0 16,7 245,0 17,2 266,0 17,2 288,0 18,0 296,0 18,0 302,0 19,8 360,0 21,2 439,0 21,7 468,0 24,3 576,0 27,0 720,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 7,3 48,0 8,1 58,0 8,1 67,0 8,1 67,0 8,7 77,0 9,8 86,0 9,8 96,0 9,8 96,0 10,4 115,0 10,4 115,0 11,4 134,0 12,3 154,0 12,9 173,0 12,9 173,0 13,0 182,0 13,7 192,0 13,7 192,0 13,7 205,0 14,7 230,0 15,4 240,0 15,4 240,0 15,6 252,0 15,8 259,0 16,4 308,0 17,9 326,0 17,9 346,0 18,4 355,0 18,5 384,0 18,5 384,0 19,4 394,0 19,4 403,0 21,2 480,0 21,9 538,0 22,5 586,0 23,5 628,0 26,0 768,0 29,2 960,0 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 86,0 9,2 101,0 9,2 101,0 9,9 115,0 10,9 129,0 10,9 144,0 12,0 158,0 12,0 173,0 12,0 173,0 13,0 202,0

Weight approx. kg / km 264,0 286,0 320,0 365,0 382,0 455,0 510,0 537,0 595,0 607,0 612,0 735,0 845,0 895,0 1070,0 1322,0 60,0 72,0 72,0 86,0 86,0 104,0 104,0 125,0 141,0 141,0 175,0 200,0 217,0 217,0 230,0 230,0 271,0 300,0 343,0 343,0 355,0 375,0 375,0 420,0 440,0 485,0 485,0 500,0 534,0 550,0 650,0 668,0 701,0 755,0 755,0 770,0 810,0 936,0 920,0 1100,0 1180,0 1294,0 1644,0 70,0 90,0 90,0 109,0 109,0 131,0 131,0 157,0 184,0 184,0 216,0 259,0 275,0 300,0 309,0 309,0 345,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

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18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 10106 10107 10185 10108 10109 10110 10535 10111 10112 10536 10113 10114 10115 10116 10117 10187 10118 10119 10120 10121 10122 10123 10124 10125 10126 10127 10128 10129 10130 10131 10132 10133 10134 10135 10136 10137 10138 10139 10140 10141 10142 10143 10144 10145 10146 10147 10148 10149 10150 10151 10152 10153 10154 10190 10155 10156 10157 10191 10158 10159 10160 10192 10161 10162 10193 10163 10188 10194 10164 10189 10195 10165 10333 10166 13139 13140

No.cores x cross-sec. mm² 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 21 G 1,5 25 G 1,5 27 G 1,5 32 G 1,5 34 G 1,5 37 G 1,5 41 G 1,5 42 G 1,5 50 G 1,5 56 G 1,5 61 G 1,5 65 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 7 x 2,5 8 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 21 G 2,5 25 G 2,5 34 G 2,5 42 G 2,5 50 G 2,5 61 G 2,5 100 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 8 G 4 12 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 4 G 120 4 G 150 4 G 185

Outer Ø Cop. approx. mm weight kg / km 13,9 230,0 14,6 259,0 15,2 279,0 15,5 288,0 15,5 302,0 17,4 360,0 19,0 389,0 19,5 461,0 20,2 490,0 20,2 533,0 21,8 591,0 21,8 605,0 24,2 720,0 24,9 806,0 25,8 878,0 26,7 936,0 29,8 1152,0 33,2 1440,0 7,8 48,0 8,3 72,0 8,3 72,0 9,2 96,0 9,2 96,0 10,1 120,0 10,1 120,0 11,2 168,0 11,2 168,0 12,3 192,0 14,8 288,0 16,0 336,0 18,2 432,0 19,1 504,0 21,6 600,0 25,0 816,0 27,2 1008,0 30,0 1200,0 32,0 1464,0 41,4 2400,0 9,3 77,0 9,8 115,0 11,0 154,0 12,3 192,0 13,6 269,0 14,6 307,0 17,8 461,0 11,9 173,0 13,0 230,0 14,5 288,0 16,2 403,0 14,8 288,0 16,4 384,0 18,3 480,0 20,2 672,0 18,2 461,0 20,0 614,0 22,6 768,0 24,8 1075,0 22,2 720,0 24,9 960,0 27,7 1200,0 30,6 1680,0 25,6 1008,0 28,4 1344,0 31,7 1680,0 30,9 1440,0 34,2 1920,0 38,3 2400,0 36,5 2016,0 40,3 2688,0 45,3 3360,0 41,1 2736,0 45,8 3648,0 52,7 4560,0 51,4 4608,0 58,5 5760,0 61,1 7104,0

Weight approx. kg / km 386,0 440,0 445,0 490,0 555,0 620,0 670,0 790,0 830,0 892,0 996,0 1007,0 1250,0 1332,0 1440,0 1602,0 1871,0 2353,0 112,0 148,0 148,0 178,0 178,0 221,0 221,0 306,0 306,0 363,0 498,0 569,0 764,0 914,0 1044,0 1470,0 1790,0 2095,0 2750,0 4450,0 195,0 230,0 295,0 361,0 458,0 590,0 790,0 355,0 424,0 525,0 625,0 540,0 701,0 858,0 1106,0 827,0 1035,0 1259,0 1780,0 1186,0 1582,0 1999,0 2825,0 1585,0 2105,0 2633,0 2550,0 2940,0 2936,0 3180,0 4090,0 5443,0 4680,0 5540,0 6931,0 7000,0 8340,0 9904,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 300 kcmil 350 kcmil


JZ-500 COLD

flexible at low temperature, number coded, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Control cables, special PVC Ⴠ Requirements adapted to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC YI4 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Cold flexible outer sheath of special PVC Ⴠ colour black (RAL 9005) Ⴠ with meter marking

Ⴠ Extensively oil resistant, öl-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ).

Application This cold-flexible PVC hose cable is used under average stress for flexible applications with free movement, without tensile load and without forced motion guide in dry, moist, wet rooms and outside, as measuring and control cable at machine tools, conveyor belts and transport belts, production streets, in plant construction, in air condition construction and in refrigerated warehouses. Selected PVC mixtures guarantee good flexibility, efficient and fast installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10750 10751 10752 10753 10754 10755 10756 10757 10758 10759 10760 10761 10762 10763 10764 10765 10766 10767 10768 10769 10770 10771 10772 10773

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 7 G 1 7 x 1 12 G 1 18 G 1 25 G 1

Outer Ø Cop. approx. mm weight kg / km 4,9 9,6 5,6 21,6 5,6 21,6 6,3 28,8 6,3 29,0 6,9 36,0 6,9 36,0 7,5 50,0 7,5 50,0 9,8 86,0 12,2 130,0 14,3 180,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 7,3 48,0 8,1 67,0 8,1 67,0 10,4 115,0 12,9 173,0 15,4 240,0

Weight approx. kg / km 40,0 54,0 54,0 66,0 66,0 80,0 80,0 110,0 110,0 179,0 257,0 365,0 60,0 72,0 72,0 86,0 86,0 104,0 104,0 141,0 141,0 230,0 343,0 485,0

AWG-No. 20 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17

Part no. 10774 10775 10776 10777 10778 10779 10780 10781 10782 10783 10784 10785 10786 10787 10788 10789 10790 10791 10792 10793 10794 10795 10796 10797

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 7 x 2,5 4 G 6 5 G 6

Outer Ø Cop. approx. mm weight kg / km 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 86,0 9,2 101,0 9,2 101,0 12,0 173,0 14,6 259,0 17,4 360,0 7,8 48,0 8,3 72,0 8,3 72,0 9,2 96,0 9,2 96,0 10,1 120,0 10,1 120,0 11,2 168,0 11,2 168,0 13,0 230,0 14,5 288,0

Weight approx. kg / km 70,0 90,0 90,0 109,0 109,0 131,0 131,0 157,0 184,0 184,0 309,0 440,0 620,0 112,0 148,0 148,0 178,0 178,0 221,0 221,0 306,0 306,0 424,0 525,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 10 10

Dimensions and specifications may be changed without prior notice. (RA01)

A8


JZ-500 black flexible, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cables, special PVC Ⴠ adapted to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Outer sheath of special PVC, TM2 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ colour black (RAL 9005) Ⴠ with meter marking

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV- resistant

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ screened analogue type: JZ-500-C black, see page A 24

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms and in open air. Must not be laid directly in soil or water. When screened for measurement, control and control line etc. in mechanical and plant engineering, machine tools, production lines and conveyor belts. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10340 10341 10342 10343 10344 10345 10346 10347 10348 10349 10350 10351 10352 10353 10354 10355 10356 10357 10358 10359 10360 10361 10362 10363

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1

Outer Ø Cop. approx. mm weight kg / km 5,5 9,6 5,8 14,4 6,2 19,0 6,9 24,0 7,5 33,6 9,8 58,0 11,8 86,0 13,7 120,0 5,9 14,4 6,2 21,6 6,7 28,8 7,5 36,0 8,3 50,0 10,8 86,0 12,8 130,0 15,1 180,0 6,2 19,2 6,5 29,0 7,2 38,4 7,9 48,0 8,7 67,0 11,4 115,0 13,7 173,0 16,2 240,0

Weight approx. kg / km 40,0 46,0 56,0 65,0 80,0 135,0 196,0 270,0 46,0 54,0 66,0 80,0 110,0 179,0 257,0 365,0 60,0 72,0 86,0 104,0 141,0 230,0 343,0 485,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A9

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 10364 10365 10366 10367 10368 10369 10370 10371 10372 10373 10374 10375 10376 10377 10378 10379 10380 10381 10382 10383 10384 10385 10386 10387

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 4 G 16 4 G 25 4 G 35

Outer Ø Cop. approx. mm weight kg / km 7,0 29,0 7,4 43,0 8,2 58,0 9,1 72,0 9,8 101,0 13,6 173,0 15,6 259,0 18,4 360,0 8,4 48,0 8,9 72,0 9,8 96,0 10,9 120,0 12,0 168,0 15,9 288,0 19,0 432,0 22,6 600,0 11,6 154,0 12,9 192,0 13,1 230,0 14,5 288,0 17,0 384,0 20,9 614,0 25,6 960,0 30,0 1344,0

Weight approx. kg / km 70,0 90,0 109,0 131,0 184,0 309,0 440,0 620,0 112,0 148,0 178,0 221,0 306,0 498,0 764,0 1044,0 295,0 361,0 424,0 525,0 701,0 1035,0 1582,0 2105,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20


JZ-500 orange

flexible, orange cores, control cable for interlocking

purposes, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable for interlocking purposes Ⴠ Requirements adapted to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors,to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Cores orange with continuous black numbering according to DIN VDE 0293 JZ-version with green-yellow earth core: 3 cores and above OZ-version without green-yellow earth core Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ Chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as control cable according EN 60204 part 1 and VDE 0113 part 1. As per recommendation of the specified standards the insulated conductors of control current circuits should be coloured orange, when they are used for interlocking purposes. These control circuits are supplied with an external power and remain active under current when the main switch is disconnected or switched off. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10537 10538 10539 10541 10540 10542 10544 10545

No.cores x cross-sec. mm² 2 x 1 3 G 1 3 x 1 4 x 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 6,4 29,0 6,8 43,0

Weight approx. kg / km 60,0 72,0 72,0 86,0 86,0 104,0 70,0 90,0

AWG-No. 17 17 17 17 17 17 16 16

Part no. 10546 10547 10747 10748 10749

No.cores x cross-sec. mm² 4 G 1,5 5 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 7,4 58,0 8,3 72,0 8,3 72,0 9,2 96,0 10,1 120,0

Weight approx. kg / km 109,0 131,0 148,0 178,0 221,0

AWG-No. 16 16 14 14 14

Dimensions and specifications may be changed without prior notice. (RA01)

A 10


H05VV5-F (NYSLYÖ-JZ) flexible, number coded, oil resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable, special PVC with oil resistant outer jacket to DIN VDE 0281 part 13, HD 21.13S1 and IEC 60227/75 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V, 5 min. Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer jacket, TM5 to DIN VDE 0281 part 1, HD 21.1.S4/A16 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistant to DIN EN 60811-2-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: H05VVC4V5-K (NYSLYCYÖ-JZ), see page A 29

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and production lines. These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants and car washing stations. These cables may be allowed to move once installed provided that the cables are not mechanically stressed during movement. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13122 13001 13002 13003 13004 13005 13920 13006 13921 13007 13922 13008 13009 13923 13010 13924 13125 13011 13012 13925

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 9 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 25 G 0,5 27 G 0,5 34 G 0,5 36 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5

Outer Ø Cop. min. - max. weight mm kg / km 5,2 - 6,6 9,7 5,5 - 7,0 14,4 6,2 - 7,9 19,0 6,8 - 8,6 24,0 7,6 - 9,6 29,0 8,3 - 10,4 33,6 8,9 - 10,8 38,0 9,7 - 12,1 43,0 10,0 - 12,2 48,0 10,4 - 12,9 58,0 10,8 - 13,2 67,0 12,3 - 15,3 86,0 15,1 - 18,8 120,0 15,1 - 18,6 129,6 16,8 - 20,8 163,0 17,0 - 20,9 172,0 18,3 - 22,4 196,0 20,3 - 25,3 240,0 21,8 - 27,0 293,0 24,3 - 29,8 312,0

Weight approx. kg / km 46,0 54,0 65,0 80,0 104,0 119,0 134,0 136,0 166,0 186,0 215,0 251,0 349,0 373,0 480,0 510,0 570,0 658,0 780,0 810,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 13123 13013 13014 13015 13016 13017 13926 13018 13019 13927 13020 13021 13928 13022 13929 13126 13023 13024 13930

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 9 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 25 G 0,75 27 G 0,75 34 G 0,75 36 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75

Outer Ø Cop. min. - max. weight mm kg / km 5,7 - 7,2 14,1 6,0 - 7,6 21,6 6,6 - 8,3 29,0 7,4 - 9,3 36,0 8,1 - 10,1 43,0 9,0 - 11,3 50,0 10,0 - 12,2 58,0 10,7 - 13,4 65,0 11,0 - 13,7 86,0 11,9 - 14,6 101,0 13,2 - 16,4 130,0 16,0 - 19,9 180,0 16,2 - 19,9 195,0 18,0 - 22,3 245,0 18,2 - 22,4 259,0 19,7 - 24,1 295,0 21,9 - 27,1 360,0 24,3 - 30,2 439,0 25,8 - 31,7 468,0

Weight approx. kg / km 52,0 68,0 82,0 107,0 132,0 145,0 189,0 194,0 231,0 274,0 313,0 461,0 493,0 614,0 646,0 730,0 896,0 1030,0 1071,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 11


H05VV5-F (NYSLYÖ-JZ) flexible, number coded, oil resistant, meter marking

Part no. 13119 13025 13026 13027 13028 13029 13931 13030 13031 13932 13032 13933 13033 13934 13034 13124 13935 13127 13035 13036 13936 13120 13037 13038 13039 13040 13041 13937 13042 13043 13121 13044 13938 13045 13939 13046 13047 13940 13941 13128 13048 13049 13942

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 9 G 1 12 G 1 14 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 36 G 1 37 G 1 41 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 19 G 1,5 25 G 1,5 27 G 1,5 32 G 1,5 34 G 1,5 36 G 1,5 37 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5

Outer Ø Cop. min. - max. weight mm kg / km 5,9 - 7,5 19,0 6,3 - 8,0 29,0 6,9 - 8,7 38,0 7,8 - 9,8 48,0 8,7 - 10,8 58,0 9,5 - 11,8 67,0 10,5 - 12,9 77,0 11,3 - 14,0 86,0 11,8 - 14,6 115,0 12,7 - 15,6 134,0 14,0 - 17,2 173,0 14,3 - 17,6 183,0 16,8 - 20,6 240,0 17,0 - 21,0 259,0 19,2 - 23,6 326,0 19,4 - 23,8 348,0 19,8 - 24,5 355,0 20,8 - 25,5 392,0 22,9 - 28,0 480,0 24,3 - 29,8 586,0 26,5 - 32,7 624,0 6,8 - 8,6 29,0 7,4 - 9,4 43,0 8,2 - 10,2 58,0 9,1 - 11,4 72,0 10,2 - 12,6 86,0 11,3 - 14,1 101,0 12,5 - 15,4 115,0 12,9 - 16,1 130,0 13,8 - 17,0 173,0 14,3 - 18,0 202,0 16,5 - 20,3 259,0 16,2 - 20,0 274,0 20,8 - 25,6 360,0 20,3 - 24,9 389,0 21,4 - 26,4 461,0 23,1 - 28,4 490,0 23,0 - 28,2 518,0 23,0 - 28,2 532,0 24,3 - 29,8 590,0 27,7 - 34,1 720,0 29,6 - 36,3 878,0 30,4 - 37,2 963,0

Weight approx. kg / km 66,0 78,0 104,0 123,0 152,0 183,0 220,0 230,0 269,0 361,0 400,0 413,0 546,0 582,0 724,0 775,0 785,0 822,0 1052,0 1265,0 1315,0 77,0 97,0 128,0 149,0 196,0 216,0 271,0 282,0 324,0 372,0 485,0 495,0 671,0 695,0 820,0 881,0 905,0 920,0 1085,0 1381,0 1640,0 1730,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 13943 13050 13051 13052 13053 13945 13054 13946 13055 13056 13947 13057 13948 13949 13058 13059

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5 27 G 2,5 34 G 2,5 36 G 2,5 41 G 2,5 50 G 2,5 61 G 2,5

Outer Ø Cop. min. - max. weight mm kg / km 8,4 - 10,6 48,0 9,2 - 11,4 72,0 10,1 - 12,5 96,0 11,2 - 13,9 120,0 13,6 - 16,8 168,0 14,9 - 18,7 192,0 16,8 - 20,6 288,0 17,5 - 22,1 336,0 20,2 - 24,8 432,0 24,6 - 30,2 600,0 24,7 - 30,2 648,0 27,9 - 34,1 816,0 28,0 - 34,2 864,0 30,3 - 36,9 984,0 33,0 - 40,5 1200,0 35,0 - 42,9 1464,0

Weight approx. kg / km 110,0 154,0 212,0 242,0 350,0 379,0 543,0 611,0 787,0 1175,0 1280,0 1529,0 1791,0 1905,0 2290,0 2724,0

AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14

Dimensions and specifications may be changed without prior notice. (RA01)

A 12

A


(H)05VV5-F ((N)YSLYÖ-JZ)

flexible, number coded, oil

resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable, special PVC with oil resistant outer jacket adapted to VDE 0281 part 13, HD 21.13S1 and IEC 60227/75 deviation of conductor cross sections. Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V, 5 min Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ Special PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer jacket, TM5 to DIN VDE 0281 part 1, HD 21.1.S4/A16 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistant to DIN EN 60811-2-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: (H)05VVC4V5-K, see page A 31

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and production lines. These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants and car washing stations. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13133 13134 13135 13136 13138 13141 13142 13143 13144 13145 13146 13148 13149 13150 13151

No.cores x cross-sec. mm² 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 12 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10

Outer Ø Cop. approx. mm weight kg / km 10,7 77,0 11,3 115,0 12,4 154,0 13,9 192,0 16,6 269,0 20,8 461,0 12,0 116,0 12,9 173,0 14,2 230,0 15,9 288,0 18,9 403,0 16,3 288,0 18,1 384,0 20,3 480,0 24,3 672,0

Weight approx. kg / km 195,0 230,0 295,0 361,0 466,0 810,0 280,0 358,0 424,0 525,0 625,0 540,0 701,0 858,0 1106,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 13

12 12 12 12 12 12 10 10 10 10 10 8 8 8 8

Part no. 13153 13154 13155 13156 13159 13160 13161 13162 13163 13164 13165 13166

No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50

Outer Ø Cop. approx. mm weight kg / km 18,8 461,0 20,9 614,0 23,4 768,0 28,5 1075,0 26,3 960,0 29,5 1200,0 26,5 1008,0 29,5 1344,0 32,8 1680,0 32,2 1440,0 36,1 1920,0 40,3 2400,0

Weight approx. kg / km 827,0 1035,0 1259,0 1780,0 1582,0 1852,0 1614,0 2110,0 2652,0 2560,0 2972,0 3948,0

AWG-No. 6 6 6 6 4 4 2 2 2 1 1 1


JZ-750

flexible, number coded, 750V, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable Ⴠ Requirements adapted to DIN VDE 0281 part 13 and IEC 60227/7 Ⴠ identical with H05VV-F to VDE 0281 part 13 and IEC 60227/7 type 227 IEC 75, but without increased oil resistant outer sheath Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors,to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC, outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ With meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering.

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, wherever internationally recognized PVC cables are required. E.g. as a control or measurements cable on industrial machinery, on conveyor systems or in industrial plants, etc. The number coding has been brought onto the cores in such a way that it is easily identifiable and the core numbers are individually underlined to avoid confusion. The green-yellow earth core is laid in the outer layer. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10800 10801 10802 10803 10804 10805 10806 10807 10808 10809 10810 10811 10812 10813 10814 10815 10816 10817 10818 10819 10820 10821 10822 10823 10824 10825 10826 10827 10828 10829 10830 10831 10832 10833

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 40 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 2 x 1

Outer Ø Cop. approx. mm weight kg / km 5,7 9,6 6,0 14,5 6,8 20,0 7,4 24,0 8,3 34,0 9,1 38,0 10,0 48,0 10,8 58,0 11,7 67,0 12,5 76,0 13,2 87,0 13,8 96,0 15,5 118,0 16,6 144,0 18,7 192,0 21,5 240,0 23,0 293,0 6,2 15,0 6,5 22,0 7,3 29,0 8,0 36,0 8,9 51,0 9,6 58,0 10,7 72,0 11,6 87,0 13,2 108,0 14,1 130,0 14,8 151,0 16,6 180,0 19,3 245,0 20,9 296,0 22,9 360,0 24,5 440,0 6,6 20,0

Weight approx. kg / km 48,0 65,0 81,0 98,0 123,0 155,0 180,0 208,0 248,0 260,0 285,0 375,0 400,0 475,0 590,0 710,0 880,0 60,0 78,0 104,0 116,0 148,0 160,0 195,0 248,0 295,0 346,0 395,0 505,0 684,0 780,0 940,0 1125,0 80,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17

Part no. 10834 10835 10836 10837 10838 10839 10840 10841 10842 10843 10844 10845 10846 10847 10848 10849 10850 10851 10852 10853 10854 10855 10856 10857 10858 10859 10860 10861 10862 10863 10864 10865 10866 10867

No.cores x cross-sec. mm² 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 7 x 1 8 G 1 12 G 1 14 G 1 16 G 1 18 G 1 21 G 1 25 G 1 34 G 1 41 G 1 50 G 1 61 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 32 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,0 29,0 7,0 29,0 7,8 39,0 7,8 39,0 8,6 48,0 9,5 68,0 9,5 68,0 10,3 77,0 12,7 116,0 13,4 134,0 14,4 154,0 15,1 173,0 16,1 205,0 18,0 240,0 20,9 326,0 22,6 394,0 24,8 480,0 26,5 586,0 7,2 29,0 7,8 43,0 7,8 43,0 8,5 58,0 8,5 58,0 9,6 72,0 10,4 101,0 11,4 115,0 12,5 130,0 14,1 173,0 14,9 202,0 16,0 230,0 17,0 259,0 18,0 302,0 20,2 360,0 22,6 461,0

Weight approx. kg / km 92,0 92,0 122,0 122,0 137,0 186,0 186,0 240,0 293,0 340,0 400,0 437,0 505,0 606,0 770,0 880,0 1400,0 1450,0 90,0 120,0 120,0 150,0 155,0 177,0 220,0 248,0 278,0 364,0 390,0 490,0 550,0 670,0 745,0 810,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Continuation Ⴇ

A 14


JZ-750

flexible, number coded, 750V, meter marking

Part no. 10868 10869 10870 10871 10872 10873 10874 10875

No.cores x cross-sec. mm² 34 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 23,4 490,0 25,5 605,0 27,9 720,0 30,0 878,0 8,6 48,0 9,3 72,0 10,2 96,0 11,4 120,0

Weight approx. kg / km 1010,0 1115,0 1430,0 1750,0 110,0 190,0 240,0 270,0

AWG-No. 16 16 16 16 14 14 14 14

Part no. 10876 10877 10878 10879 10880

No.cores x cross-sec. mm² 7 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5

Outer Ø Cop. approx. mm weight kg / km 12,6 168,0 16,9 288,0 18,2 336,0 20,4 432,0 24,4 600,0

Dimensions and specifications may be changed without prior notice. (RA01)

Cable Glands Cable glands for standard applications Plastic Glands Cable Glands of Brass Accessories Cable glands for special application conditions for electromagnetic compatibility EMC for rugged applications and special chemical resistance for high temperature use for explosive areas for special mounting conditions for special pressure conditions

You can find cable glands in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 15

Weight approx. kg / km 350,0 600,0 870,0 1050,0 1170,0

AWG-No. 14 14 14 14 14


JZ-600 flexible, number coded, 0,6/1kV, meter marking

A

Technical data

Cable structure

Properties

Ⴠ In accordance to DIN VDE 0262/12.95 and DIN VDE 0281 part 13, with insulation wall thickness for 1 kV Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Current carrying capacity in accordance to VDE 0298 part 4 Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors,as per DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV- resistant

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Different dimensions are also available with red resp. blue cores. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-600-Y-CY see page A 36

Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10550 10551 10552 10553 10554 10555 10556 10557 10558 10559 10560 10561 10562 10563 10564 10565 10566 10567 10568 10569 10570 10571 10572 10573 10574 10575 10576 10577 10578 10579 10580 10581

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 8 x 0,5 10 G 0,5 12 G 0,5 12 x 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 34 G 0,5 40 G 0,5 42 G 0,5 50 G 0,5 52 G 0,5 61 G 0,5 65 G 0,5 80 G 0,5 100 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,3 9,6 6,6 14,4 6,6 14,4 7,2 19,0 7,2 19,0 8,0 24,0 8,0 24,0 8,7 29,0 8,7 33,6 8,7 33,6 9,5 38,0 9,5 38,0 10,6 48,0 11,4 58,0 11,4 58,0 12,3 67,0 12,9 76,0 13,8 86,0 14,4 96,0 14,4 96,0 16,1 120,0 17,2 144,0 18,0 154,0 18,7 163,0 19,5 192,0 20,1 202,0 22,1 240,0 22,1 252,0 23,6 293,0 24,4 312,0 27,2 384,0 31,2 480,0

Weight approx. kg / km 56,0 68,0 68,0 100,0 100,0 117,0 117,0 126,0 138,0 138,0 150,0 150,0 176,0 200,0 200,0 230,0 250,0 276,0 293,0 305,0 335,0 348,0 355,0 520,0 590,0 595,0 715,0 740,0 840,0 880,0 960,0 1050,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 10582 10583 10584 10585 10586 10587 10588 10589 10590 10591 10592 10593 10594 10595 10596 10597 10598 10599 10600 10601 10602 10603 10604 10605 10606 10607 10608 10609 10610 10611 10612 10613 10614 10615

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 6 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 8 x 0,75 9 G 0,75 10 G 0,75 12 G 0,75 12 x 0,75 14 G 0,75 15 G 0,75 18 G 0,75 20 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 34 G 0,75 37 G 0,75 40 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 80 G 0,75 100 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,6 14,4 6,9 21,6 6,9 21,6 7,5 29,0 7,5 29,0 8,4 36,0 8,4 36,0 9,3 43,0 9,3 43,0 9,3 50,0 9,3 50,0 10,0 58,0 10,0 58,0 10,9 65,0 11,1 72,0 12,2 86,0 12,2 86,0 12,9 101,0 13,8 108,0 14,5 130,0 15,4 144,0 15,4 151,0 17,2 180,0 19,0 230,0 19,9 245,0 19,9 260,0 20,6 288,0 20,6 296,0 21,5 302,0 23,7 360,0 25,3 439,0 26,0 468,0 28,9 576,0 33,2 720,0

Weight approx. kg / km 66,0 74,0 74,0 126,0 126,0 140,0 140,0 170,0 170,0 190,0 190,0 212,0 212,0 227,0 238,0 257,0 257,0 286,0 319,0 362,0 394,0 422,0 486,0 595,0 638,0 696,0 726,0 750,0 770,0 895,0 1070,0 1110,0 1500,0 1889,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 16


JZ-600 flexible, number coded, 0,6/1kV, meter marking Part no. 10616 10617 10618 10619 10620 10621 10622 10623 10624 10625 10626 10627 10628 10629 10630 10631 10632 10633 10634 10635 10636 10637 10638 10639 10640 10641 10642 10643 10644 10645 10646 10647 10648 10649 10650 10651 10652 10653 10654 10655 10656 10657 10658 10659 10660 10661 10662 10663 10664 10665 10666 10667 10668 10669 10670 10671 10672 10673 10674 10675 10676 10677 10678 10679 10680 10681 10682 10683 10684 10685 10686 10687 10688 10689

No.cores x cross-sec. mm² 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 6 G 1 7 G 1 7 x 1 8 G 1 9 G 1 10 G 1 10 x 1 12 G 1 12 x 1 14 G 1 16 G 1 18 G 1 18 x 1 20 G 1 20 G 1 21 G 1 24 G 1 25 G 1 25 x 1 26 G 1 30 x 1 34 G 1 36 G 1 40 G 1 40 x 1 41 G 1 42 G 1 50 G 1 56 G 1 61 G 1 65 G 1 80 G 1 100 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5 12 x 1,5 14 G 1,5 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 21 G 1,5 25 G 1,5 32 G 1,5 34 G 1,5 40 G 1,5 42 G 1,5 50 G 1,5 56 G 1,5 61 G 1,5 65 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5

Outer Ø Cop. approx. mm weight kg / km 7,0 19,2 7,4 29,0 7,4 29,0 8,2 38,4 8,2 38,4 9,2 48,0 9,2 48,0 9,9 58,0 9,9 67,0 9,9 67,0 10,9 77,0 11,6 86,0 11,9 96,0 11,9 96,0 13,1 115,0 13,1 115,0 14,0 134,0 14,8 154,0 15,7 173,0 15,7 173,0 16,7 192,0 16,7 192,0 16,7 205,0 18,4 236,0 18,6 240,0 18,6 240,0 18,8 252,0 19,8 308,0 21,5 326,0 21,5 346,0 22,5 384,0 22,5 384,0 23,2 394,0 23,2 403,0 25,6 480,0 26,4 538,0 27,3 586,0 28,3 628,0 31,4 786,0 36,0 960,0 8,2 29,0 8,6 43,0 8,6 43,0 9,6 58,0 9,6 58,0 10,7 72,0 10,7 72,0 11,6 86,0 11,6 101,0 11,6 101,0 13,8 115,0 15,2 130,0 15,2 144,0 15,5 158,0 15,5 173,0 15,5 173,0 16,6 202,0 17,5 230,0 18,6 259,0 18,6 279,0 19,7 288,0 20,6 302,0 22,5 360,0 24,5 461,0 25,6 490,0 26,7 576,0 27,6 605,0 30,4 720,0 31,5 806,0 32,6 878,0 34,8 936,0 37,4 1152,0 41,6 1440,0 9,6 48,0

Weight approx. kg / km 80,0 96,0 96,0 100,0 100,0 130,0 130,0 150,0 170,0 170,0 230,0 250,0 270,0 270,0 290,0 290,0 320,0 360,0 405,0 405,0 450,0 480,0 510,0 550,0 570,0 570,0 590,0 650,0 750,0 790,0 850,0 850,0 890,0 900,0 1100,0 1190,0 1266,0 1560,0 1810,0 1950,0 95,0 112,0 112,0 139,0 139,0 170,0 170,0 190,0 225,0 225,0 250,0 280,0 300,0 330,0 370,0 370,0 400,0 450,0 520,0 550,0 600,0 600,0 730,0 880,0 950,0 990,0 1120,0 1400,0 1530,0 1700,0 1900,0 2300,0 2700,0 160,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 17

17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14

Part no. 10690 10691 10692 10693 10694 10695 10696 10697 10698 10699 10700 10701 10702 10703 10704 10705 10706 10707 10708 10709 10710 10711 10712 10713 10714 10715 10716 10717 10718 10719 10720 10721 10722 10723 10724 10725 10726 10727 10728 10729 10730 10731 10732 10733 10734 10735 10736 10742 10737 10738 10743 10739 10740 10744 10741 10745 10746

No.cores x cross-sec. mm² 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 7 x 2,5 8 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 21 G 2,5 25 G 2,5 34 G 2,5 42 G 2,5 50 G 2,5 61 G 2,5 100 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 8 G 4 12 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 4 G 120 4 G 150 4 G 185

Outer Ø Cop. approx. mm weight kg / km 10,1 72,0 10,1 72,0 11,2 96,0 11,2 96,0 12,5 120,0 12,5 120,0 13,8 168,0 13,8 168,0 15,1 192,0 18,3 288,0 19,6 336,0 22,0 432,0 23,3 504,0 26,2 600,0 30,4 816,0 33,0 1008,0 36,2 1200,0 38,8 1464,0 50,2 2400,0 11,1 77,0 11,7 115,0 13,0 154,0 14,5 192,0 16,0 269,0 17,4 307,0 21,4 461,0 13,1 173,0 14,5 230,0 16,2 288,0 18,0 403,0 16,5 288,0 18,2 384,0 20,3 480,0 22,5 672,0 20,1 461,0 22,3 614,0 25,0 768,0 27,4 1075,0 24,8 720,0 27,4 960,0 30,5 1200,0 33,8 1680,0 27,1 1008,0 30,0 1344,0 33,3 1680,0 32,4 1440,0 35,8 1920,0 40,0 2400,0 36,9 2016,0 40,9 2688,0 45,5 3360,0 41,7 2736,0 46,2 3648,0 51,7 4560,0 51,6 4608,0 58,5 5760,0 61,1 7104,0

Weight approx. kg / km 175,0 175,0 203,0 203,0 251,0 251,0 330,0 330,0 400,0 553,0 630,0 795,0 930,0 1110,0 1450,0 1750,0 2100,0 2540,0 3850,0 180,0 230,0 310,0 410,0 540,0 710,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 700,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 2900,0 1900,0 2400,0 2900,0 2700,0 3400,0 4361,0 3300,0 4400,0 5807,0 5050,0 6010,0 7752,0 7500,0 8640,0 10380,0

AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 300 kcmil 350 kcmil


H03VV-F

according to DIN VDE 0281

A

Technical data

Cable structure

Properties

Ⴠ PVC-control cables to DIN VDE 0281 part 5 and IEC 60227-5, HD 21.5 S3 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/300 V Ⴠ Max. permissible operating voltage in three-phase and one-phase a.c. system U0/U 330/330 V in direct current system U0/U 495/495 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN VDE 0293-308 6 and more cores number coded 1x green-yellow earth core incl. Ⴠ Green-yellow earth-core, 3 cores and above Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC outer jacket in black, white or as per requirement Ⴠ PVC outer jacket TM2 to DIN VDE 0281 part 1

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ 5 core and above in adaption (H). Ⴠ The above list contains a selection of the types we carry es stock. Other sizes available on request.

Application These cable types are especially suited to use on small appliances with low mechanical stress and for connection for light household appliances, e.g. kitchen utensils, desk lamps, floor lamps, vacuum cleaners, office machines, radios, etc., as far as this cable is admitted to the relevant specifications of the equipment. These cables are not permitted to use with cooking or heating apparatus. Cables with cross-section 0,75 mm² are not suitable for outdoor use or use of industrial or farmer machineries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 29736 2 x 0,5 29737 2 x 0,5 29738 2 x 0,5 29739 3 G 0,5 29740 3 G 0,5 29741 3 G 0,5 29742 4 G 0,5 29743 4 G 0,5 29744 4 G 0,5 29400 2 x 0,75 29401 2 x 0,75 29402 2 x 0,75 29403 3 G 0,75 29404 3 G 0,75 29405 3 G 0,75

Jacket colour black white other colours black white other colours black white other colours black white other colours black white other colours

Outer Ø Cop. Weight AWG-No. min. - max. weight approx. mm kg / km kg / km 4,6 - 5,9 9,6 40,0 20 4,6 - 5,9 9,6 40,0 20 4,6 - 5,9 9,6 40,0 20 5,0 - 6,4 14,4 49,0 20 5,0 - 6,4 14,4 49,0 20 5,0 - 6,4 14,4 49,0 20 5,4 - 7,0 19,2 61,0 20 5,4 - 7,0 19,2 61,0 20 5,4 - 7,0 19,2 61,0 20 4,9 - 6,3 14,4 49,0 18 4,9 - 6,3 14,4 49,0 18 4,9 - 6,3 14,4 49,0 18 5,2 - 6,7 21,6 59,0 18 5,2 - 6,7 21,6 59,0 18 5,2 - 6,7 21,6 59,0 18

Part no. No.cores x cross-sec. mm² 29406 4 G 0,75 29407 4 G 0,75 29408 4 G 0,75 29409 5 G 0,75 29410 5 G 0,75 29411 5 G 0,75 29412 6 G 0,75 29413 6 G 0,75 29414 6 G 0,75 29415 7 G 0,75 29416 7 G 0,75 29417 7 G 0,75

Jacket colour black white other colours black white other colours black white other colours black white other colours

Outer Ø Cop. Weight AWG-No. min. - max. weight approx. mm kg / km kg / km 5,7 - 7,3 29,0 72,0 18 5,7 - 7,3 29,0 72,0 18 5,7 - 7,3 29,0 72,0 18 6,4 - 8,2 36,0 87,0 18 6,4 - 8,2 36,0 87,0 18 6,4 - 8,2 36,0 87,0 18 7,1 - 9,0 43,0 98,0 18 7,1 - 9,0 43,0 98,0 18 7,1 - 9,0 43,0 98,0 18 7,1 - 9,0 50,0 108,0 18 7,1 - 9,0 50,0 108,0 18 7,1 - 9,0 50,0 108,0 18

Dimensions and specifications may be changed without prior notice. (RA01)

A 18


H05VV-F

according to DIN VDE 0281

Technical data

Cable structure

Properties

Ⴠ PVC-control cables to DIN VDE 0281 part 5 and IEC 60227-5, HD 21.5 S3 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Max. permissible operating voltage in three-phase and one-phase a.c. system U0/U 318/550 V in direct current system U0/U 413/825 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN VDE 0293-308 1x green-yellow earth core incl. Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC outer jacket in white or black Ⴠ PVC outer jacket TM2 to DIN VDE 0281 part 1

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ These types are also available with UL-approbation. Ⴠ The above list contains a selection of the tyoes we carry es stock. Other sizes available on request. Ⴠ Cables with 7 cores are only availbale as "A"-type. Ⴠ 6 mm² in adaption (H).

Application These cables are especially suited to use for the appliance with medium mechanical stress in households, kitchens and offices, also for household appliances in damp and wet areas, e.g. refrigerators, washing machines, spin-driver etc. As far as this cable is admitted to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact with hot parts of the apparatus and no other influences of heat. The cables are suitable for fixed installation in furnitures, partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not qualified for use in outdoors or for use with industrial and farmer machineries, exceptionally in tailoring, etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 29450 2 x 0,75 29451 2 x 0,75 29452 3 G 0,75 29453 3 G 0,75 29454 4 G 0,75 29455 4 G 0,75 29456 5 G 0,75 29457 5 G 0,75 29458 2 x 1 29459 2 x 1 29460 3 G 1 29461 3 G 1 29462 4 G 1 29463 4 G 1 29464 5 G 1 29465 5 G 1 29466 7 G 1 29467 7 G 1 29484 2 x 1,5 29485 2 x 1,5 29468 3 G 1,5 29469 3 G 1,5 29470 4 G 1,5 29471 4 G 1,5 29472 5 G 1,5 29473 5 G 1,5

Jacket colour black white black white black white black white black white black white black white black white black white black white black white black white black white

Outer Ø Cop. Weight AWG-No. min. - max. weight approx. mm kg / km kg / km 5,7 - 7,2 14,4 50,0 18 5,7 - 7,2 14,4 50,0 18 6,0 - 7,6 21,6 60,0 18 6,0 - 7,6 21,6 60,0 18 6,6 - 8,3 29,0 73,0 18 6,6 - 8,3 29,0 73,0 18 7,4 - 9,3 36,0 88,0 18 7,4 - 9,3 36,0 88,0 18 5,9 - 7,5 19,0 57,0 17 5,9 - 7,5 19,0 57,0 17 6,3 - 8,0 29,0 73,0 17 6,3 - 8,0 29,0 73,0 17 7,1 - 9,0 38,0 85,0 17 7,1 - 9,0 38,0 85,0 17 7,8 - 9,8 48,0 105,0 17 7,8 - 9,8 48,0 105,0 17 9,3 - 12,0 67,0 131,0 17 9,3 - 12,0 67,0 131,0 17 6,8 - 8,6 29,0 82,0 16 6,8 - 8,6 29,0 82,0 16 7,4 - 9,4 43,0 95,0 16 7,4 - 9,4 43,0 95,0 16 8,4 - 10,5 58,0 117,0 16 8,4 - 10,5 58,0 117,0 16 9,3 - 11,6 72,0 144,0 16 9,3 - 11,6 72,0 144,0 16

Dimensions and specifications may be changed without prior notice. (RA01)

A 19

Part no. No.cores x cross-sec. mm² 29474 7 G 1,5 29475 7 G 1,5 29478 3 G 2,5 29479 3 G 2,5 29480 4 G 2,5 29481 4 G 2,5 29482 5 G 2,5 29483 5 G 2,5 29486 7 G 2,5 29487 7 G 2,5 29825 3 G 4 29826 3 G 4 29488 4 G 4 29489 4 G 4 29490 5 G 4 29491 5 G 4 29492 4 G 6 29493 4 G 6

Jacket colour black white black white black white black white black white black white black white black white black white

Outer Ø Cop. Weight AWG-No. min. - max. weight approx. mm kg / km kg / km 10,8 - 13,5 101,0 183,0 16 10,8 - 13,5 101,0 183,0 16 9,2 - 11,4 72,0 152,0 14 9,2 - 11,4 72,0 152,0 14 10,1 - 12,5 96,0 192,0 14 10,1 - 12,5 96,0 192,0 14 11,2 - 13,9 120,0 243,0 14 11,2 - 13,9 120,0 243,0 14 13,0 - 17,0 168,0 316,0 14 13,0 - 17,0 168,0 316,0 14 10,5 - 13,1 115,0 235,0 12 10,5 - 13,1 115,0 235,0 12 11,5 - 14,3 154,0 300,0 12 11,5 - 14,3 154,0 300,0 12 13,0 - 16,1 192,0 361,0 12 13,0 - 16,1 192,0 361,0 12 13,2 - 16,3 230,0 490,0 10 13,2 - 16,3 230,0 490,0 10


H05VV-F

according to DIN VDE 0281

A

Technical data

Cable structure

Properties

Ⴠ PVC-control cables to DIN VDE 0281 part 5 and IEC 60227-5, HD 21.5 S3 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Max. permissible operating voltage in three-phase and one-phase a.c. system U0/U 318/550 V in direct current system U0/U 413/825 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN VDE 0293-308 Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC outer jacket TM2 to DIN VDE 0281 part 1 Ⴠ Jacket colour in accordance to the customer

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Colour code: 0 = blue (approx. RAL 5015) 1 = green (approx. RAL 6018) 2 = brown (approx. RAL 8003) 3 = yellow (approx. RAL 1021) 4 = red (approx. RAL 3000) 5 = orange (approx. RAL 2003) 6 = violet (approx. RAL 4005) 7 = grey (approx. RAL 7001/7032) 8 = gold 9 = dusty gold Ⴠ Please add the individual part no. for order with the identification colour code. Further colours on request.

Application These cable are especially suited to use for the appliance with medium mechanical stress in households, kitchens and offices, also for household appliances in damp and wet areas, e.g. refrigerators, washing machines, spin-driver etc. As far as this cable is admitted to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact with hot parts of the apparatus and no other influences of heat. The cables are suitable for fixed installation in furnitures, partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not qualified for use in outdoors or for use with industrial and farmer machineries, exceptionally in tailoring, etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 3011_ 3012_ 3013_ 3014_ 3015_ 3016_ 3017_ 3018_

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1

Outer Ø Cop. min. - max. weight mm kg / km 5,7 - 7,2 14,4 6,0 - 7,6 21,6 6,6 - 8,3 29,0 7,4 - 9,3 36,0 5,9 - 7,5 19,0 6,3 - 8,0 29,0 7,1 - 9,0 38,0 7,8 - 9,8 48,0

Weight approx. kg / km 50,0 60,0 73,0 88,0 57,0 73,0 85,0 105,0

AWG-No. 18 18 18 18 17 17 17 17

Part no. 3020_ 3021_ 3022_ 3023_ 3024_ 3025_ 3026_

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. min. - max. weight mm kg / km 6,8 - 8,6 29,0 7,4 - 9,4 43,0 8,4 - 10,5 58,0 9,3 - 11,6 72,0 9,2 - 11,4 72,0 10,1 - 12,5 96,0 11,2 - 13,9 120,0

Weight approx. kg / km 82,0 95,0 117,0 144,0 152,0 192,0 243,0

AWG-No. 16 16 16 16 14 14 14

Dimensions and specifications may be changed without prior notice. (RA01)

A 20


JB-500

flexible, colour coded, meter marking

Technical data

Cable structure

Properties

Ⴠ In accordance to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 Teil 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Cores colour coded as per JB/OB colour code Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ from 5 cores with VDE-Reg-Nr.

Ⴠ Extensively oil resistant, oil-/ chemical resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ screened analogue type: Y-CY-JB, see page A 38

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as measuring and control cables in tool machinery, conveyor belts, production lines, as well as in machinery production, in air-conditioning and steel production plants. The earth core is located immediately below the outer jacket. JB cables are suitable for use in all electrical equipment either in dry or damp areas. They should not, however, be installed in the open air. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11001 11002 11003 11004 11005 11006 11007 11008 11009 11010 11011 11012 11013 11014 11015 11019 11026 11027 11028 11029 11030 11031 11032 11033 11034 11035 11036 11037 11038 11039 11040 11041 11042 11043 11050 11051 11052 11053 11054 11055 11056

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 30 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 7 G 0,75 7 x 0,75 8 G 0,75 9 G 0,75 10 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1

Outer Ø Cop. approx. mm weight kg / km 4,9 9,6 5,2 14,4 5,2 14,4 5,6 19,2 5,6 19,2 6,3 24,0 6,3 24,0 6,9 29,0 6,9 34,0 6,9 34,0 7,4 38,0 8,3 48,0 8,8 58,0 9,7 67,0 10,2 77,0 13,8 144,0 5,3 14,4 5,6 21,6 5,6 21,6 6,3 28,8 6,3 28,8 6,9 36,0 6,9 36,0 7,5 43,2 7,5 50,0 7,5 50,0 8,2 58,0 8,8 65,0 9,2 72,0 9,8 86,0 11,2 108,0 12,2 130,0 12,7 151,0 14,3 180,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 7,3 48,0

Weight approx. kg / km 40,0 46,0 46,0 56,0 56,0 65,0 65,0 75,0 80,0 84,0 97,0 116,0 135,0 150,0 172,0 310,0 46,0 54,0 54,0 66,0 66,0 80,0 80,0 99,0 110,0 110,0 130,0 153,0 162,0 179,0 218,0 257,0 320,0 365,0 60,0 72,0 72,0 86,0 86,0 104,0 104,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 21

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17

Part no. 11057 11058 11059 11060 11061 11062 11063 11064 11065 11066 11067 11068 11069 11070 11077 11078 11079 11080 11081 11082 11083 11084 11085 11086 11087 11088 11089 11090 11091 11092 11093 11094 11104 11105 11106 11107 11108 11109 11110 11111 11112

No.cores x cross-sec. mm² 6 G 1 6 x 1 7 G 1 7 x 1 8 G 1 9 G 1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 20 G 1 24 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 8 G 1,5 11 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 6 G 2,5 7 G 2,5

Outer Ø Cop. approx. mm weight kg / km 8,1 58,0 8,1 58,0 8,1 67,0 8,1 67,0 8,7 77,0 9,8 87,0 9,8 96,0 10,4 115,0 11,4 134,0 12,3 154,0 12,9 173,0 13,7 192,0 14,7 230,0 15,4 240,0 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 86,4 9,2 101,0 9,2 101,0 9,9 115,0 12,0 158,0 12,0 173,0 13,0 202,0 13,9 230,0 14,6 259,0 15,5 288,0 17,4 360,0 7,8 48,0 8,3 72,0 8,3 72,0 9,2 96,0 9,2 96,0 10,1 120,0 10,1 120,0 11,2 144,0 11,2 168,0

Weight approx. kg / km 125,0 125,0 141,0 141,0 175,0 200,0 207,0 230,0 271,0 300,0 343,0 375,0 468,0 485,0 70,0 90,0 90,0 109,0 109,0 131,0 131,0 157,0 184,0 184,0 216,0 300,0 309,0 345,0 386,0 440,0 490,0 620,0 112,0 148,0 148,0 178,0 178,0 221,0 221,0 293,0 306,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14


JB-750 flexible, colour coded, 750V, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables Ⴠ Requirements adapted to DIN VDE 0281, 0293, 0295 and IEC 60227-5 Ⴠ to H05VV-F VDE 0281 part 5 and IEC 60227-5 Type 60227 IEC 57 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ fixed installation, under protection U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Cores colour coded as per JB/OB colour code Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: Y-CY-JB, see page A 38

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as measuring and control cables in tool machinery, conveyor belts, production lines, as well as in machinery production, in air-conditioning and steel production plants. The earth core is located immediately below the outer jacket. JB cables are suitable for use in all electrical equipment either in dry or damp areas. They should not, however, be installed in the open air. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11161 11162 11163 11164 11165 11166 11167 11168 11169 11121 11144 11122 11123 11124 11125 11126 11127 11128 11129 11153 11130 11131 11132 11154 11133 11134 11135

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 6 G 2,5 7 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 11 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16

Outer Ø Cop. approx. mm weight kg / km 8,8 48,0 9,3 72,0 9,3 72,0 10,2 96,0 10,2 96,0 11,4 120,0 11,4 120,0 12,6 144,0 12,6 168,0 10,7 76,8 11,3 115,0 12,6 154,0 14,1 192,0 15,6 269,0 20,8 422,0 12,7 173,0 14,1 230,0 15,8 288,0 17,6 403,0 16,1 290,0 17,9 384,0 19,9 480,0 22,2 672,0 19,7 461,0 21,7 614,0 24,4 768,0 26,8 1075,0

Weight approx. kg / km 130,0 164,0 164,0 200,0 200,0 247,0 247,0 301,0 321,0 195,0 235,0 295,0 361,0 498,0 767,0 355,0 424,0 525,0 625,0 611,0 701,0 858,0 1106,0 912,0 1035,0 1259,0 1780,0

AWG-No. 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6

Part no. 11155 11136 11137 11156 11138 11139 11157 11140 11145 11158 11141 11146 11159 11142 11147 11160 11143 11148 11149

No.cores x cross-sec. mm² 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 4 G 150 4 G 185

Outer Ø Cop. approx. mm weight kg / km 24,4 720,0 26,8 960,0 29,9 1200,0 26,5 1008,0 29,4 1344,0 32,7 1680,0 31,8 1440,0 35,0 1920,0 39,2 2400,0 36,1 2016,0 39,9 2688,0 44,9 3360,0 40,9 2736,0 45,4 3648,0 50,7 4560,0 46,2 3456,0 51,6 4608,0 58,5 5760,0 61,1 7104,0

Weight approx. kg / km 1388,0 1581,0 1997,0 1767,0 2105,0 2636,0 2556,0 2940,0 3936,0 3182,0 4090,0 5443,0 4676,0 5540,0 6931,0 5630,0 7000,0 8340,0 9904,0

AWG-No. 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

A 22


JB-750 yellow

flexible, colour coded, 750V, connection cable for warning

indication, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC as connection cable for warning indication Ⴠ Requirements adapted to 0281 part 5, HD 21.5 and IEC 60227/5 type 227 IEC 57 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN VDE 0293 Ⴠ Green-yellow earth core: 3 cores and above Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour yellow (RAL 1016) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as connection cable with yellow outer sheath as a special warning indication. Recommendation in adapted to EN 60204 part 1 and DIN VDE 0113 part 1. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10334 10335 10336

No.cores x cross-sec. mm² 3 G 1,5 4 G 1,5 5 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,8 43,0 8,5 58,0 9,6 72,0

Weight approx. kg / km 100,0 121,0 148,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 23

16 16 16

Part no. 10337 10338 10339

No.cores x cross-sec. mm² 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 9,3 72,0 10,2 96,0 11,4 120,0

Weight approx. kg / km 154,0 208,0 229,0

AWG-No. 14 14 14


JZ-500-C black EMC-preffered type, Cu-screened, flexible, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables, adapted to DIN VDE 0245, 0281, 0293, 0295 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 4000 V core/screen 2000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Foil separator Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Special PVC outer sheath TM2, to special PVC, TM2 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour black (RAL 9005) Ⴠ with meter marking

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV- resistant

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: JZ-500 black, see page A 9

Application For medium mechanical stress for flexible use with free movement without tensile stress or forced movements in dry, damp, wet rooms and in open air. Must not be laid directly in soil or water. When screened for measurement, control and control line etc. in mechanical and plant engineering, machine tools, production lines and conveyor belts. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 10934 10935 10936 10937 10938 10939 10940 10941 10942 10943 10944 10945 10946 10947 10948 10949 10950 10951 10952 10953 10954 10955 10956 10957

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1

Outer Ø Cop. approx. mm weight kg / km 6,1 35,0 6,4 42,0 6,8 47,0 7,5 56,0 8,1 69,0 10,4 108,0 12,6 145,0 14,5 240,0 6,5 40,0 6,8 52,0 7,3 60,0 8,1 71,0 8,9 91,0 11,6 142,0 13,6 212,0 15,9 281,0 6,8 50,0 7,1 60,0 7,8 71,0 8,5 88,0 9,3 111,0 12,2 184,0 14,5 260,0 17,0 349,0

Weight approx. kg / km 45,0 55,0 61,0 74,0 98,0 157,0 217,0 314,0 59,0 66,0 77,0 93,0 130,0 202,0 292,0 415,0 65,0 80,0 98,0 127,0 158,0 260,0 380,0 534,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 10958 10959 10960 10961 10962 10963 10964 10965 10966 10967 10968 10969 10970 10971 10972 10973 10974 10975 10976 10977 10978 10979 10980

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 4 G 16 4 G 25 4 G 35

Outer Ø Cop. approx. mm weight kg / km 7,6 63,0 8,0 80,0 8,8 97,0 9,7 119,0 10,4 147,0 13,8 267,0 16,4 374,0 19,2 526,0 9,0 96,0 9,5 144,0 10,4 148,0 11,7 181,0 12,8 255,0 16,7 441,0 19,8 570,0 12,4 230,0 13,7 273,0 13,9 305,0 15,3 439,0 17,8 535,0 23,3 740,0 28,4 1140,0 31,0 1576,0

Weight approx. kg / km 88,0 100,0 126,0 160,0 208,0 338,0 479,0 705,0 130,0 167,0 195,0 223,0 344,0 570,0 681,0 310,0 385,0 415,0 509,0 783,0 880,0 1570,0 2070,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice. (RA01)

A 24


F-CY-OZ (LiY-CY) flexible, Cu-screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC data cables, adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V for 1 core (LiYDY) 1200 V Ⴠ Test voltage core/core 4000 V core/screen 2000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous numbering in white according to DIN VDE 0293 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Tinned copper braided screen, approx. 85% coverage Ⴠ For 1 core cable copper screen of helically wound (type LiYDY), approx. 85% coverage Ⴠ Special PVC outer sheath TM2,to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ x = without green-yellow earth core (OZ). Ⴠ For 1 core cable screen of helically wound. Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. For more information, see introduction Ⴠ unscreened analogue type: JZ 500, see page A 6

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as data cables in control technologies, in the tool making and machine industries, in computers and as a signal cable for the electronics branch. A stabilizing separator between core bundle and braid reduces essentially the external diameter and allows smaller bending radius, lower weight etc. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above applications. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 16531 16532 16533 16534 16535 16536 16537 16538 16539 16540 16541 16542 16543

No.cores x cross-sec. mm² 1 x 0,5 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 14 x 0,5 16 x 0,5 18 x 0,5

Outer Ø Cop. approx. mm weight kg / km 3,7 15,0 5,7 35,0 5,9 42,0 6,4 47,0 6,9 56,0 7,6 67,0 7,6 69,0 8,7 80,0 9,6 94,0 9,7 108,0 10,2 116,0 11,0 129,0 11,5 145,0

Weight approx. kg / km 41,0 45,0 55,0 61,0 74,0 89,0 98,0 117,0 135,0 157,0 190,0 210,0 217,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 16544 16545 16546 16547 16548 16549 16550 16551 16552 16553 16554 16555 16556

No.cores x cross-sec. mm² 20 x 0,5 21 x 0,5 24 x 0,5 25 x 0,5 30 x 0,5 32 x 0,5 34 x 0,5 36 x 0,5 40 x 0,5 50 x 0,5 61 x 0,5 80 x 0,5 100 x 0,5

Outer Ø Cop. approx. mm weight kg / km 12,2 172,0 12,7 188,0 13,5 235,0 13,6 240,0 14,4 295,0 14,9 301,0 15,6 312,0 15,6 318,0 16,9 343,0 18,5 406,0 19,7 508,0 22,6 680,0 24,9 804,0

Weight approx. kg / km 240,0 250,0 300,0 314,0 360,0 425,0 433,0 446,0 475,0 573,0 653,0 784,0 995,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20

Continuation Ⴇ

A 25


F-CY-OZ (LiY-CY) flexible, Cu-screened, EMC-preferred type, meter marking

Part no. 16557 16558 16559 16560 16561 16562 16563 16564 16565 16566 16567 16568 16569 16570 16571 16572 16573 16574 16575 16576 16577 16578 16579 16580 16581 16582 16583 16584 16585 16050 16051 16052 16053 16054 16055 16056 16057 16058 16059 16060 16061 16062 16063 16064 16065 16066 16067 16068 16069 16070 16071 16072 16073

No.cores x cross-sec. mm² 1 x 0,75 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 14 x 0,75 16 x 0,75 18 x 0,75 19 x 0,75 20 x 0,75 21 x 0,75 24 x 0,75 25 x 0,75 27 x 0,75 30 x 0,75 32 x 0,75 34 x 0,75 36 x 0,75 37 x 0,75 40 x 0,75 50 x 0,75 61 x 0,75 80 x 0,75 100 x 0,75 1 x 1 2 x 1 3 x 1 4 x 1 5 x 1 6 x 1 7 x 1 8 x 1 10 x 1 12 x 1 14 x 1 16 x 1 18 x 1 20 x 1 24 x 1 25 x 1 28 x 1 30 x 1 34 x 1 40 x 1 50 x 1 61 x 1 80 x 1 100 x 1

Outer Ø Cop. approx. mm weight kg / km 4,0 19,0 6,1 40,0 6,3 52,0 6,8 60,0 7,4 71,0 8,2 80,0 8,2 91,0 9,6 110,0 10,3 137,0 10,5 142,0 11,3 180,0 11,9 200,0 12,7 212,0 12,7 230,0 13,3 238,0 14,0 246,0 14,9 270,0 15,0 281,0 15,0 304,0 15,8 320,0 16,7 342,0 17,2 345,0 17,2 350,0 17,2 361,0 18,6 369,0 20,3 461,0 21,7 540,0 24,8 711,0 27,6 900,0 4,6 21,0 6,4 50,0 6,7 60,0 7,2 71,0 8,0 88,0 8,7 97,0 8,7 111,0 10,1 127,0 11,2 150,0 11,4 184,0 12,0 196,0 12,8 209,0 13,5 260,0 14,3 317,0 16,0 320,0 16,2 349,0 17,0 408,0 17,0 441,0 18,5 486,0 19,9 510,0 21,8 625,0 23,3 702,0 26,6 920,0 29,7 1120,0

Weight approx. kg / km 44,0 59,0 66,0 77,0 93,0 113,0 130,0 145,0 180,0 202,0 225,0 275,0 292,0 308,0 320,0 378,0 435,0 415,0 435,0 450,0 484,0 502,0 535,0 592,0 610,0 777,0 900,0 1210,0 1445,0 47,0 65,0 81,0 98,0 127,0 144,0 158,0 197,0 232,0 260,0 302,0 345,0 380,0 440,0 495,0 534,0 595,0 616,0 741,0 835,0 1025,0 1200,0 1440,0 1610,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Part no. 16074 16075 16076 16077 16078 16079 16080 16081 16082 16083 16084 16085 16086 16087 16088 16089 16090 16091 16092 16093 16094 16095 16096 16097 16098 16099 16100 16101 16102 16103 16104 16105 16106 16107 16108 16109 16110 16111 16112 16113 16114 16115 16116 16117 16118

No.cores x cross-sec. mm² 1 x 1,5 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 7 x 1,5 8 x 1,5 10 x 1,5 12 x 1,5 14 x 1,5 16 x 1,5 18 x 1,5 20 x 1,5 24 x 1,5 25 x 1,5 28 x 1,5 30 x 1,5 35 x 1,5 40 x 1,5 50 x 1,5 61 x 1,5 80 x 1,5 100 x 1,5 1 x 2,5 2 x 2,5 3 x 2,5 4 x 2,5 5 x 2,5 7 x 2,5 12 x 2,5 2 x 4 3 x 4 4 x 4 5 x 4 7 x 4 2 x 6 3 x 6 4 x 6 5 x 6 7 x 6 2 x 10 3 x 10 4 x 10 5 x 10 7 x 10

Outer Ø Cop. approx. mm weight kg / km 5,0 27,0 7,0 63,0 7,5 80,0 8,1 97,0 9,0 119,0 9,8 147,0 11,4 170,0 12,6 193,0 12,8 267,0 13,5 283,0 14,4 315,0 15,5 374,0 16,4 396,0 18,2 458,0 18,4 526,0 19,1 541,0 19,1 555,0 20,8 645,0 22,6 725,0 24,7 885,0 26,4 1100,0 30,3 1324,0 33,6 1641,0 5,8 39,0 8,3 96,0 9,0 144,0 9,8 148,0 10,9 181,0 11,9 255,0 15,8 441,0 9,8 120,0 10,6 174,0 11,5 230,0 12,7 273,0 14,0 316,0 11,7 173,0 12,5 240,0 13,8 305,0 15,3 439,0 16,9 505,0 14,7 255,0 15,7 350,0 17,3 535,0 19,2 592,0 21,4 810,0

Weight approx. kg / km 70,0 88,0 100,0 126,0 160,0 208,0 244,0 316,0 338,0 383,0 424,0 479,0 545,0 690,0 705,0 810,0 830,0 890,0 1060,0 1440,0 1700,0 2000,0 2500,0 50,0 130,0 167,0 195,0 223,0 344,0 522,0 185,0 240,0 310,0 400,0 500,0 268,0 330,0 415,0 509,0 672,0 425,0 500,0 783,0 856,0 1300,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8

Dimensions and specifications may be changed without prior notice. (RA01)

A 26

A


F-CY-JZ

flexible, Cu-screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables, adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 4000 V core/screen 2000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections 0,5 mm² to 2,5 mm²: core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Foil separator Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Special PVC outer sheath TM2, to special PVC, TM2 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour grey (RAL 7001) Ⴠ With meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Ⴠ unscreened analogue type: JZ-500, see page A 6

Application For use as a data cable in control circuits, in tool-making and machine industries as well as a signal cable in computer systems and electronics. The more usual PVC inner sheath has been replaced in these cables by a stabilising foil separator, thus reducing the total diameter of the cables considerably and thereby reducing the bending radius, total weight etc. The high covering percentage of the copper screening offers interference-free signal transfer etc. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above application. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 16320 16321 16322 16323 16324 16325 16326 16327 16328 16329 16330 16331 16332

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,7 35,0 5,9 42,0 6,4 47,0 6,9 56,0 7,6 67,0 7,6 69,0 8,7 80,0 9,6 94,0 9,7 108,0 10,2 116,0 11,0 129,0 11,5 145,0 12,2 172,0

Weight approx. kg / km 45,0 55,0 61,0 74,0 89,0 98,0 117,0 135,0 157,0 190,0 210,0 217,0 240,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 16333 16334 16335 16336 16337 16165 16338 16339 16490 16340 16341 16342 16343

No.cores x cross-sec. mm² 21 G 0,5 24 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 34 G 0,5 36 G 0,5 40 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 80 G 0,5 100 G 0,5

Outer Ø Cop. approx. mm weight kg / km 12,7 188,0 13,5 235,0 13,6 240,0 14,4 295,0 14,9 301,0 15,6 312,0 15,6 318,0 16,9 343,0 16,9 348,0 18,5 406,0 19,7 508,0 22,6 680,0 24,9 804,0

Weight approx. kg / km 250,0 300,0 314,0 360,0 425,0 433,0 446,0 475,0 486,0 573,0 653,0 784,0 995,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20

Continuation Ⴇ

A 27


F-CY-JZ

flexible, Cu-screened, EMC-preferred type, meter marking

Part no. 16344 16345 16346 16347 16348 16349 16350 16351 16353 16354 16355 16356 16447 16357 16358 16359 16360 16361 16362 16363 16166 16364 16448 16365 16491 16366 16367 16368 16369 16370 16371 16372 16373 16374 16375 16376 16377 16378 16379 16380 16381 16352 16382 16383 16384 16439 16385 16386 16387 16446 16388 16492 16389 16390 16391 16392

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 19 G 0,75 20 G 0,75 21 G 0,75 24 G 0,75 25 G 0,75 27 G 0,75 30 G 0,75 32 G 0,75 34 G 0,75 36 G 0,75 37 G 0,75 40 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 80 G 0,75 100 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 19 G 1 20 G 1 24 G 1 25 G 1 27 G 1 28 G 1 30 G 1 34 G 1 37 G 1 40 G 1 41 G 1 50 G 1 61 G 1 80 G 1 100 G 1

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,3 52,0 6,8 60,0 7,4 71,0 8,2 80,0 8,2 91,0 9,6 110,0 10,3 137,0 10,5 142,0 11,3 180,0 11,9 200,0 12,7 212,0 12,7 230,0 13,3 238,0 14,0 246,0 14,9 270,0 15,0 281,0 15,0 304,0 15,8 320,0 16,7 342,0 17,2 345,0 17,2 350,0 17,2 361,0 18,6 369,0 18,6 400,0 20,3 461,0 21,7 540,0 24,8 711,0 27,6 900,0 6,4 50,0 6,7 60,0 7,2 71,0 8,0 88,0 8,7 97,0 8,7 111,0 10,1 127,0 11,2 150,0 11,4 184,0 12,0 196,0 12,8 209,0 13,5 260,0 13,5 280,0 14,3 317,0 16,0 320,0 16,2 349,0 16,2 400,0 17,0 408,0 17,0 441,0 18,5 486,0 18,5 519,0 19,9 510,0 19,9 531,0 21,8 625,0 23,3 702,0 26,6 920,0 29,7 1120,0

Weight approx. kg / km 59,0 66,0 77,0 93,0 113,0 130,0 145,0 180,0 202,0 225,0 275,0 292,0 308,0 320,0 378,0 435,0 415,0 435,0 450,0 484,0 502,0 535,0 592,0 610,0 622,0 777,0 900,0 1210,0 1445,0 65,0 80,0 98,0 127,0 144,0 158,0 197,0 232,0 260,0 302,0 346,0 380,0 412,0 440,0 493,0 534,0 562,0 595,0 616,0 741,0 790,0 835,0 843,0 1025,0 1205,0 1445,0 1613,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Part no. 16393 16394 16395 16396 16397 16398 16399 16400 16401 16402 16403 16449 16404 16405 16406 16407 16450 16408 16409 16410 16451 16411 16493 16412 16413 16414 16415 16416 16417 16418 16419 16420 16421 16438 16452 16422 16423 16424 16425 16426 16427 16428 16429 16430 16431 16432 16433 16434 16435 16436 16440 16437 16441 16442 16443 16444 16445

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 21 G 1,5 24 G 1,5 25 G 1,5 27 G 1,5 28 G 1,5 30 G 1,5 35 G 1,5 37 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50

Outer Ø Cop. approx. mm weight kg / km 7,0 63,0 7,5 80,0 8,1 97,0 9,0 119,0 9,8 147,0 11,4 170,0 12,6 193,0 12,8 267,0 13,5 283,0 14,4 315,0 15,4 374,0 15,4 386,0 16,1 396,0 17,0 425,0 18,2 458,0 18,4 526,0 18,4 531,0 19,1 541,0 19,1 555,0 20,8 645,0 20,8 674,0 22,6 725,0 22,6 801,0 24,7 885,0 26,4 1100,0 30,3 1324,0 33,6 1641,0 8,3 96,0 9,0 144,0 9,8 148,0 10,9 181,0 11,9 255,0 15,5 340,0 15,8 441,0 18,9 570,0 9,8 120,0 10,6 174,0 11,5 230,0 12,7 273,0 14,0 316,0 11,7 173,0 12,5 240,0 13,8 305,0 15,3 439,0 16,9 505,0 14,7 255,0 15,7 350,0 17,3 535,0 19,2 592,0 21,4 810,0 20,4 740,0 22,6 895,0 24,9 1140,0 27,8 1380,0 28,4 1576,0 31,6 1930,0 34,6 2155,0

Weight approx. kg / km 88,0 100,0 126,0 160,0 208,0 244,0 315,0 338,0 383,0 424,0 479,0 508,0 545,0 560,0 690,0 705,0 774,0 810,0 830,0 890,0 945,0 1060,0 1071,0 1290,0 1705,0 2010,0 2505,0 130,0 167,0 195,0 223,0 344,0 460,0 570,0 681,0 185,0 240,0 310,0 385,0 500,0 268,0 330,0 415,0 509,0 672,0 425,0 500,0 783,0 856,0 1305,0 880,0 1295,0 1570,0 1965,0 2070,0 2690,0 3015,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 4 4 2 2 1

Dimensions and specifications may be changed without prior notice. (RA01)

Process control for a large cabling machine at our Windsbach factory.

A 28

A


H05VVC4V5-K (NYSLYCYÖ-JZ)

flexible, number

coded, oil resistant, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Control cable, special PVC with oil resistant outer jacket to DIN VDE 0281 part 13, HD 21.13S1 and IEC 60227/74 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 2 kV, 5 min core/screen2 kV, 5 min Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Coupling resistance at 30 MHz ื 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner sheath, TM2 to DIN VDE 0281 part 1 Ⴠ Tinned copper braided screening, covering approx. 85% Ⴠ Special PVC outer jacket, TM5 to DIN VDE 0281 part 1, HD 21.1.S4/A16 Ⴠ Colour grey (RAL 7001)

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistant to DIN EN 60811-2-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: H05VV5-F (NYSLYÖ-JZ), see page A 11

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and production lines. These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants and car washing stations. These cables may be allowed to move once installed provided that the cables are not mechanically stressed during movement. The interconnection of parts of machines used for manufacturing purposes including machine tools where some degree of protection against electromagnetic interference is required. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13951 13060 13061 13062 13063 13064 13952 13065 13066 13953 13067 13068 13954 13069 13955 13129 13070 13071 13956

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 9 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 25 G 0,5 27 G 0,5 34 G 0,5 36 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5

Outer Ø Cop. approx. mm weight kg / km 8,0 41,0 8,4 45,0 9,1 54,0 10,1 66,0 10,7 73,0 11,4 79,0 12,5 82,0 12,5 94,0 13,5 137,0 14,2 142,0 15,8 156,0 18,6 250,0 18,6 255,0 20,8 316,0 20,8 320,0 23,0 348,0 25,0 407,0 26,8 520,0 28,4 563,0

Weight approx. kg / km 92,0 109,0 126,0 156,0 176,0 192,0 211,0 230,0 280,0 302,0 384,0 556,0 599,0 634,0 620,0 770,0 970,0 1072,0 1198,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 13957 13072 13073 13074 13075 13076 13958 13077 13078 13959 13079 13080 13960 13081 13961 13130 13082 13083 13962

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 9 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 25 G 0,75 27 G 0,75 34 G 0,75 36 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75

Outer Ø Cop. approx. mm weight kg / km 8,3 46,0 8,8 57,0 9,8 63,0 10,8 76,0 11,4 82,0 12,1 100,0 12,7 112,0 13,8 130,0 14,3 175,0 14,4 190,0 16,9 240,0 20,0 306,0 20,0 326,0 22,1 346,0 22,1 358,0 23,9 403,0 26,8 470,0 29,4 550,0 31,2 594,0

Weight approx. kg / km 102,0 115,0 150,0 173,0 195,0 235,0 268,0 285,0 327,0 362,0 488,0 654,0 708,0 821,0 899,0 970,0 1160,0 1402,0 1504,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 29


H05VVC4V5-K (NYSLYCYÖ-JZ) coded, oil resistant, EMC-preferred type

Part no. 13963 13084 13085 13086 13087 13088 13964 13089 13090 13965 13091 13966 13092 13967 13093 13968 13969 13131 13094 13095 13970 13971 13096 13097 13098 13099 13100 13972 13101 13102

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 9 G 1 12 G 1 14 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 36 G 1 37 G 1 41 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 12 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,6 54,0 9,3 64,0 10,2 76,0 11,0 89,0 11,8 101,0 12,9 114,0 13,6 130,0 14,4 144,0 15,6 186,0 15,7 198,0 17,4 284,0 17,4 307,0 21,1 387,0 21,9 410,0 24,1 500,0 23,8 511,0 25,1 523,0 26,0 578,0 28,5 681,0 30,1 710,0 32,4 769,0 9,1 64,0 10,2 82,0 10,9 99,0 11,6 123,0 12,4 125,0 13,5 148,0 15,6 172,0 15,6 187,0 16,8 274,0

Weight approx. kg / km 114,0 142,0 175,0 205,0 236,0 264,0 301,0 335,0 420,0 433,0 561,0 584,0 766,0 822,0 996,0 1001,0 1018,0 1155,0 1300,0 1500,0 1510,0 146,0 176,0 207,0 235,0 279,0 314,0 345,0 380,0 500,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16

flexible, number

Part no. 13973 13103 13974 13104 13975 13105 13106 13976 13977 13132 13107 13108 13978 13985 13109 13110 13111 13112 13979 13113 13980 13114 13115 13981 13116 13982 13983 13117 13118

No.cores x cross-sec. mm² 14 G 1,5 18 G 1,5 19 G 1,5 25 G 1,5 27 G 1,5 32 G 1,5 34 G 1,5 36 G 1,5 37 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5 27 G 2,5 34 G 2,5 36 G 2,5 41 G 2,5 50 G 2,5 61 G 2,5

Outer Ø Cop. approx. mm weight kg / km 18,3 294,0 20,0 386,0 20,4 394,0 24,2 531,0 24,6 546,0 26,0 638,0 26,3 671,0 27,7 700,0 27,7 720,0 29,1 840,0 34,0 997,0 36,5 1120,0 38,1 1197,0 11,4 110,0 11,7 148,0 12,8 169,0 13,9 220,0 15,9 284,0 18,7 314,0 20,6 470,0 22,5 504,0 24,3 572,0 29,0 740,0 29,8 971,0 33,0 1179,0 33,3 1268,0 36,0 1473,0 38,5 1660,0 42,0 1992,0

Weight approx. kg / km 560,0 707,0 723,0 950,0 1014,0 1133,0 1204,0 1261,0 1300,0 1453,0 1663,0 1852,0 1971,0 190,0 243,0 280,0 342,0 439,0 489,0 760,0 890,0 1052,0 1375,0 1507,0 1892,0 1998,0 2286,0 2673,0 3085,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14

Dimensions and specifications may be changed without prior notice. (RA01)

A 30

A


(H)05VVC4V5-K ((N)YSLYCYÖ-JZ)

number coded,

screened, oil resistant, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Control cable, special PVC with oil resistant outer jacket to DIN VDE 0281 part 13, HD 21.13S1 and IEC 60227/74 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 2 kV, 5 min core/screen 2 kV, 5 min Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Coupling resistance at 30 MHz ื 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner sheath, TM2 to DIN VDE 0281 part 1 Ⴠ Tinned copper braided screening, covering approx. 85% Ⴠ Special PVC outer jacket, TM5 to DIN VDE 0281 part 1, HD 21.1.S4/A16 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistant to DIN EN 60811-2-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: (H)05VV5-F ((N)YSLYÖ-JZ), see page A 13

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and production lines. These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants and car washing stations. These cables may be allowed to move once installed provided that the cables are not mechanically stressed during movement. The interconnection of parts of machines used for manufacturing purposes including machine tools where some degree of protection against electromagnetic interference is required. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13170 13171 13172 13173 13175 13178 13179 13180 13181 13182 13183 13185 13186 13187 13188

No.cores x cross-sec. mm² 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 12 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10

Outer Ø Cop. approx. mm weight kg / km 12,5 124,0 13,9 178,0 15,7 234,0 17,1 284,0 20,5 321,0 25,5 581,0 14,6 176,0 15,7 245,0 17,3 316,0 19,5 442,0 23,1 530,0 19,9 367,0 22,0 549,0 24,6 604,0 29,5 820,0

Weight approx. kg / km 236,0 361,0 430,0 509,0 660,0 979,0 296,0 420,0 579,0 719,0 1031,0 655,0 894,0 927,0 1518,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 31

12 12 12 12 12 12 10 10 10 10 10 8 8 8 8

Part no. 13190 13191 13192 13193 13196 13197 13198 13199 13189 13194 13195 13184

No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50

Outer Ø Cop. approx. mm weight kg / km 22,9 653,0 25,5 807,0 27,9 940,0 33,9 1345,0 31,6 1169,0 35,1 1420,0 31,1 1250,0 34,4 1680,0 37,4 2020,0 36,9 1887,0 40,3 2370,0 44,9 2880,0

Weight approx. kg / km 993,0 1340,0 1626,0 2080,0 1692,0 1972,0 1704,0 2320,0 2780,0 2661,0 3194,0 4247,0

AWG-No. 6 6 6 6 4 4 2 2 2 1 1 1


Y-CY-JZ

flexible, CU-screened, transparent, EMC-preferred type, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables, adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections 0,5 mm² to 2,5 mm²: core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner sheath Ⴠ Tinned copper, braided screen, approx. 85% coverage Ⴠ Transparent special PVC outer sheath Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: JZ-500, see page A 6

Application For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening ensures a high degree of interference protection. The screening density assures disturbancefree transmission of all signals and impulses. The PVC-inner sheaths of those cables raise the mechanical stress. The applied clear transparent PVC outer sheath accentuates the optical view of the tinned copper braid. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 16200 16169 16201 16202 16170 16203 16171 16204 16205 17172 16206 16207 16208 16209 16210 16211 16212 16315 16213 16214 16215 16216 16217 16218 16453

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 3 G 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 24 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 36 G 0,5 40 G 0,5 41 G 0,5

Outer Ø Cop. approx. mm weight kg / km 7,1 41,0 7,2 45,0 7,4 45,0 8,0 54,0 7,8 54,0 8,5 66,0 8,3 66,0 9,3 73,0 9,3 79,0 9,5 79,0 9,8 82,0 10,9 107,0 11,6 137,0 12,4 142,0 12,9 147,0 13,5 156,0 14,2 173,0 14,2 189,0 15,6 236,0 15,6 250,0 16,4 297,0 17,1 312,0 17,9 320,0 18,4 345,0 19,1 348,0

Weight approx. kg / km 67,0 83,0 83,0 94,0 94,0 108,0 108,0 125,0 136,0 136,0 150,0 170,0 195,0 223,0 250,0 277,0 310,0 331,0 390,0 407,0 520,0 550,0 585,0 654,0 671,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 16219 16220 16221 16222 16223 16224 16173 16225 16196 16226 16174 16227 16228 16175 16229 16230 16231 16232 16233 16234 16235 16316 16236 16237 16238 16239

No.cores x cross-sec. mm² 50 G 0,5 61 G 0,5 80 G 0,5 100 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 21 G 0,75 24 G 0,75 25 G 0,75 27 G 0,75 30 G 0,75

Outer Ø Cop. approx. mm weight kg / km 20,9 407,0 22,4 520,0 25,2 690,0 28,4 805,0 7,7 46,0 8,0 57,0 7,8 57,0 8,5 63,0 8,3 63,0 9,3 76,0 9,1 76,0 9,9 82,0 10,1 100,0 10,4 100,0 10,6 112,0 11,7 140,0 12,7 175,0 13,3 190,0 14,1 204,0 14,9 240,0 15,4 262,0 15,4 274,0 17,3 291,0 17,3 306,0 17,7 326,0 18,5 340,0

Weight approx. kg / km 740,0 850,0 1080,0 1350,0 87,0 98,0 98,0 113,0 113,0 130,0 130,0 156,0 184,0 184,0 221,0 270,0 292,0 315,0 335,0 358,0 420,0 454,0 480,0 508,0 535,0 640,0

AWG-No. 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 32


Y-CY-JZ

flexible, CU-screened, transparent, EMC-preferred type, meter marking

Part no. 16240 16241 16242 16454 16243 16244 16245 16246 16248 16249 16176 16250 16177 16251 16178 16252 16253 16179 16254 16255 16256 16257 16258 16259 16260 16261 16262 16263 16264 16265 16266 16455 16267 16268 16269 16270 16271 16272 16180 16273 16181 16274 16182 16275 16183 16276 16277 16278

No.cores x cross-sec. mm² 32 G 0,75 36 G 0,75 40 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 80 G 0,75 100 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 6 G 1 7 G 1 7 x 1 8 G 1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 20 G 1 24 G 1 25 G 1 28 G 1 30 G 1 34 G 1 40 G 1 41 G 1 50 G 1 61 G 1 80 G 1 100 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 7 G 1,5 7 x 1,5 8 G 1,5 10 G 1,5 12 G 1,5

Outer Ø Cop. approx. mm weight kg / km 19,1 349,0 19,9 358,0 20,6 371,0 21,2 403,0 23,2 470,0 25,0 550,0 28,3 715,0 31,6 910,0 8,0 54,0 8,3 64,0 8,2 64,0 9,0 76,0 8,9 76,0 9,7 89,0 9,5 89,0 10,3 101,0 10,5 114,0 11,0 114,0 11,2 130,0 12,5 156,0 13,3 186,0 14,1 198,0 14,8 214,0 15,6 284,0 16,3 325,0 18,2 366,0 18,4 387,0 19,2 421,0 19,6 457,0 20,9 500,0 21,5 536,0 22,2 578,0 25,4 681,0 26,1 710,0 29,8 940,0 34,2 1180,0 8,6 64,0 9,2 82,0 9,0 82,0 9,8 99,0 9,6 99,0 10,8 123,0 10,5 123,0 11,7 148,0 12,1 148,0 12,6 172,0 13,8 198,0 14,9 274,0

Weight approx. kg / km 688,0 730,0 950,0 971,0 1100,0 1290,0 1510,0 1640,0 97,0 103,0 103,0 146,0 146,0 169,0 169,0 199,0 219,0 219,0 270,0 330,0 350,0 400,0 422,0 514,0 545,0 640,0 689,0 710,0 762,0 910,0 1070,0 1092,0 1315,0 1370,0 1610,0 1840,0 130,0 152,0 152,0 168,0 168,0 202,0 202,0 304,0 304,0 336,0 420,0 434,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 33

18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 16279 16280 16281 16282 16317 16283 16284 16285 16286 16287 16288 16456 16289 16290 16291 16292 16293 16294 16295 16296 16297 16298 16318 16299 16300 16301 16302 16303 16304 16305 16306 16307 16308 16309 16310 16311 16312 16313 16460 16314 16461 16462 16463 16464 16465 16157 16466 16158 16467 16159 16468 16160 16167 16168

No.cores x cross-sec. mm² 14 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 21 G 1,5 24 G 1,5 25 G 1,5 28 G 1,5 30 G 1,5 35 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 5 G 70 4 G 95 5 G 95 4 G 120 5 G 120 4 G 150 5 G 150

Outer Ø Cop. approx. mm weight kg / km 15,8 294,0 16,7 318,0 17,4 386,0 18,5 401,0 18,5 447,0 20,4 487,0 20,6 531,0 21,6 562,0 21,6 598,0 23,2 685,0 25,0 759,0 25,0 840,0 27,4 997,0 29,2 1120,0 33,4 1360,0 37,6 1690,0 10,1 110,0 10,8 148,0 11,5 169,0 12,8 220,0 14,1 284,0 16,4 369,0 17,9 470,0 11,8 124,0 12,5 178,0 13,7 234,0 15,0 284,0 16,4 321,0 13,7 176,0 14,4 245,0 15,7 316,0 17,3 442,0 19,0 530,0 16,6 260,0 17,6 367,0 19,4 549,0 21,3 604,0 23,6 820,0 23,4 807,0 26,0 940,0 28,3 1169,0 31,5 1420,0 32,4 1680,0 36,5 2020,0 38,6 2370,0 43,0 2880,0 46,1 3257,0 50,9 4032,0 51,1 4060,0 56,0 5244,0 56,5 5231,0 62,1 6624,0 64,6 7760,0 70,6 8496,0

Weight approx. kg / km 480,0 525,0 640,0 690,0 720,0 770,0 805,0 900,0 950,0 1100,0 1350,0 1381,0 1675,0 1800,0 2300,0 2600,0 180,0 216,0 267,0 347,0 407,0 660,0 722,0 302,0 340,0 410,0 502,0 638,0 350,0 450,0 559,0 702,0 907,0 500,0 750,0 1020,0 1115,0 1500,0 1380,0 1553,0 1890,0 2270,0 2390,0 2885,0 3315,0 4150,0 4600,0 5750,0 6060,0 7580,0 7315,0 9150,0 9680,0 10170,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil


SY-JZ

flexible, number coded, with steel wire braiding, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable in accordance to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 20x cable ø fixed installation 6x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors,to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner jacket Ⴠ Galvanized steel wire braid Ⴠ Special PVC outer jacket Ⴠ Colour transparent (also available in grey) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) for outer jacket grey Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Further dimensions available on request. Ⴠ These cables con be also delivered with coloured conductors (SY-JB). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: SY-JB,, see page A 40

Application SY-JZ cables are used as measuring and control cables in tool machinery, plant installation, power stations and in data equipment. The braided screen offers best possible protection against mechanical damage. The galvanized coating on the steel wire braiding not only helps protect against corrosion, but also notably improves the soldering performance. The clear transparent outer sheath gives the cable in addition an optical revaluation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12001 12002 12003 12004 12005 12006 12007 12008 12009 12010 12114 12012 12013 12014 12015 12016 12017 12018 12011 12019 12020 12021 12022 12112 12023 12188 12024 12113 12025 12026

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 35 G 0,5 40 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 80 G 0,5 100 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 9 G 0,75 10 G 0,75 12 G 0,75 15 G 0,75

Outer Ø Cop. approx. mm weight kg / km 7,3 9,6 7,6 14,4 8,2 19,2 8,9 24,0 9,5 33,6 11,1 48,0 11,8 58,0 12,5 67,0 13,6 86,0 14,3 101,0 15,7 120,0 16,4 144,0 17,9 168,0 18,4 192,0 19,1 202,0 20,9 240,0 22,4 293,0 25,4 384,0 28,6 480,0 7,9 14,4 8,2 21,6 8,7 28,8 9,5 36,0 10,1 43,2 10,3 50,0 10,8 57,6 11,8 65,0 11,8 72,0 12,8 86,0 14,2 108,0

Weight approx. kg / km 80,0 92,0 102,0 119,0 157,0 205,0 218,0 242,0 340,0 370,0 406,0 439,0 500,0 565,0 593,0 690,0 843,0 1050,0 1240,0 98,0 103,0 122,0 142,0 180,0 185,0 201,0 249,0 252,0 292,0 335,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18

Part no. 12027 12028 12029 12030 12031 12032 12033 12034 12035 12036 12037 12038 12039 12040 12041 12042 12043 12044 12045 12046 12047 12048 12049 12050 12051 12052 12053 12054 12055 12056

No.cores x cross-sec. mm² 18 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 34 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 9 G 1 12 G 1 14 G 1 18 G 1 20 G 1 25 G 1 34 G 1 36 G 1 41 G 1 50 G 1 56 G 1 61 G 1 65 G 1 80 G 1 100 G 1

Outer Ø Cop. approx. mm weight kg / km 15,0 130,0 15,5 151,0 17,3 180,0 19,1 230,0 19,9 245,0 21,2 296,0 23,2 360,0 25,2 439,0 8,2 19,2 8,5 28,8 9,2 38,4 9,9 48,0 10,5 58,0 10,7 67,0 11,3 77,0 12,6 86,0 13,4 115,0 14,2 134,0 15,7 173,0 16,3 192,0 18,4 240,0 20,9 326,0 20,9 346,0 22,2 394,0 24,4 480,0 25,5 538,0 26,3 586,0 26,9 624,0 30,0 768,0 34,6 960,0

Weight approx. kg / km 388,0 474,0 503,0 644,0 663,0 741,0 925,0 1082,0 112,0 132,0 143,0 166,0 22,0 227,0 277,0 295,0 340,0 420,0 500,0 532,0 664,0 845,0 857,0 993,0 1112,0 1225,0 1306,0 1504,0 1750,0 1950,0

AWG-No. 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Continuation Ⴇ

A 34


SY-JZ

flexible, number coded, with steel wire braiding, meter marking

Part no. 12057 12058 12059 12060 12109 12061 12062 12063 12064 12065 12066 12067 12068 12069 12070 12071 12072 12073 12074 12075 12076 12077 12078 12079 12080 12081 12082 12083 12084 12085 12086 12087 12088 12089 12090

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 25 G 1,5 32 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 34 G 2,5 50 G 2,5 61 G 2,5

Outer Ø Cop. approx. mm weight kg / km 8,8 29,0 9,4 43,0 10,0 58,0 10,9 72,0 11,8 87,0 11,8 101,0 12,7 115,0 13,9 130,0 13,9 144,0 15,0 158,0 15,0 173,0 15,8 202,0 17,4 259,0 20,6 360,0 22,3 461,0 23,2 490,0 25,2 605,0 27,6 720,0 29,4 878,0 33,8 1152,0 38,0 1440,0 10,2 48,0 10,9 72,0 11,6 96,0 12,9 120,0 14,2 168,0 17,7 288,0 18,8 336,0 21,0 432,0 22,1 480,0 24,4 600,0 26,0 720,0 28,4 816,0 34,0 1200,0 36,3 1464,0

Weight approx. kg / km 129,0 149,0 185,0 205,0 255,0 285,0 340,0 347,0 418,0 430,0 444,0 533,0 593,0 781,0 1015,0 1124,0 1401,0 1583,0 1810,0 2316,0 2900,0 185,0 248,0 290,0 347,0 420,0 660,0 750,0 893,0 1169,0 1458,0 1686,0 1869,0 2200,0 3000,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 35

16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14

Part no. 12115 12091 12092 12093 12094 12095 12096 12097 12098 12099 12100 12101 12102 12103 12104 12105 12106 12107 12108 12116 12111 12117 12110 12118 12119 12327

No.cores x cross-sec. mm² 3 G 4 4 G 4 5 G 4 7 G 4 11 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 5 G 70 4 G 95 5 G 95 4 G 120 4 G 150

Outer Ø Cop. approx. mm weight kg / km 12,6 117,0 13,8 154,0 15,1 192,0 16,4 269,0 21,2 422,0 15,8 230,0 17,3 288,0 19,0 403,0 19,4 384,0 21,3 480,0 23,6 672,0 23,8 614,0 26,6 768,0 29,2 1075,0 29,3 960,0 32,5 1200,0 33,4 1344,0 37,1 1680,0 39,8 1920,0 44,1 2400,0 46,3 2688,0 50,9 3360,0 51,4 3648,0 56,5 4560,0 56,6 4608,0 64,3 5760,0

Weight approx. kg / km 350,0 428,0 504,0 640,0 1204,0 571,0 671,0 845,0 943,0 1065,0 1551,0 1360,0 1740,0 2166,0 2020,0 2465,0 2570,0 3185,0 3513,0 4248,0 4810,0 5880,0 6360,0 8071,0 8170,0 9970,0

AWG-No. 12 12 12 12 12 10 10 10 8 8 8 6 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0 300 kcmil


JZ-600-Y-CY

flexible, number coded, 0,6/1kV, Cu screened meter marking,

EMC-preferred type

A

Technical data

Cable structure

Properties

Ⴠ In accordance to DIN VDE 0262/12.95 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating according to DIN VDE 0298 Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Black cores with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV resistant

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Further sizes are available upon request. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-600, see page A 16

Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. Interference-free transmission of signals and pulses is assured by the high degree of screening. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11464 11465 11466 11467 11469 11472 11475 11478 11489 11490 11491 11492 11494 11498 11501 11504

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

Outer Ø Cop. approx. mm weight kg / km 8,5 41,0 8,8 45,0 9,6 54,0 10,2 66,0 11,1 79,0 14,0 137,0 16,2 156,0 19,1 250,0 8,8 46,0 9,3 57,0 9,9 63,0 10,8 76,0 11,5 100,0 14,8 175,0 17,1 240,0 20,2 306,0

Weight approx. kg / km 129,0 150,0 170,0 199,0 235,0 320,0 428,0 503,0 143,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0

AWG-No. 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18

Part no. 11516 11517 11518 11519 11521 11525 11528 11532 11546 11547 11548 11549 11551 11556 11559 11563

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5

Outer Ø Cop. approx. mm weight kg / km 9,4 54,0 9,8 64,0 10,6 76,0 11,4 89,0 12,5 114,0 15,7 186,0 18,4 284,0 21,6 387,0 10,6 64,0 11,1 82,0 11,8 99,0 13,1 123,0 14,2 148,0 18,1 274,0 21,4 386,0 24,9 531,0

Weight approx. kg / km 150,0 163,0 200,0 239,0 289,0 464,0 628,0 855,0 162,0 187,0 240,0 289,0 383,0 592,0 806,0 1241,0

AWG-No. 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16

Continuation Ⴇ

A 36


JZ-600-Y-CY

flexible, number coded, 0,6/1kV, Cu screened meter marking,

EMC-preferred type

Part no. 11574 11575 11576 11577 11578 11580 11582 11584 11590 11591 11592 11593 11594 11596 11597 11598 11599 11600 11601 11602 11603 11604 11605 11606 11607

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 12 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16

Outer Ø Cop. approx. mm weight kg / km 12,1 110,0 12,7 148,0 13,8 169,0 15,1 220,0 16,6 284,0 21,3 470,0 25,4 572,0 29,6 740,0 13,8 124,0 14,4 178,0 15,7 234,0 17,3 284,0 19,0 321,0 24,4 581,0 15,2 176,0 15,9 245,0 17,3 316,0 19,2 442,0 21,0 530,0 18,6 260,0 19,7 367,0 21,5 549,0 23,7 604,0 26,0 820,0 22,4 491,0

Weight approx. kg / km 272,0 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 306,0 391,0 527,0 700,0 920,0 1510,0 420,0 629,0 731,0 1105,0 1465,0 845,0 1125,0 1345,0 1635,0 2210,0 1150,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

A 37

14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6

Part no. 11608 11609 11610 11611 11612 11613 11614 11615 11616 11617 11618 11619 11620 11621 11622 11623 11624 11625 11626 11627 11628 11629 13137 13147

No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 4 G 150 4 G 185

Outer Ø Cop. approx. mm weight kg / km 23,7 653,0 26,1 807,0 29,0 940,0 31,8 1345,0 28,7 920,0 31,7 1169,0 35,0 1420,0 38,4 1921,0 31,2 1250,0 34,5 1680,0 38,1 2020,0 36,9 1887,0 40,7 2370,0 45,2 2880,0 41,8 2516,0 46,0 3257,0 50,4 4032,0 46,8 3086,0 51,3 4060,0 56,4 5244,0 51,9 4176,0 56,4 5231,0 64,3 7760,0 67,5 8104,0

Weight approx. kg / km 1395,0 1870,0 2720,0 3213,0 2465,0 2750,0 3490,0 4980,0 3230,0 4100,0 4950,0 4590,0 5780,0 7210,0 5610,0 7480,0 9390,0 8585,0 10220,0 13800,0 11105,0 13750,0 15990,0 18470,0

AWG-No. 6 6 6 6 4 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 350 kcmil


Y-CY-JB

flexible, CU-screened, transparent, EMC-preferred type, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable in accordance to E DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V to 1,5 mm² U0/U 450/750 V at 2,5 mm² Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections 0,5 mm² to 2,5 mm²: core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Core colour coded to JB/OB colour code Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner sheath Ⴠ Tinned copper, braided screen, approx. 85% coverage Ⴠ Transparent special PVC outer sheath Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ by 5 cores with VDE-Reg. No. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JB-500, see page A 21 JB-750, see page A 22

Application For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening ensures a high degree of interference protection. The screening density assures disturbance-free transmission of all signals and impulses. The PVC-inner sheaths of those cables raise the mechanical stress. The applied clear transparent PVC outer sheath accentuates the optical view of the tinned copper braid. These cables are suitable for flexible use for medium mechanical stresses with free movements. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above application. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 16121 16122 16123 16124 16125 16126 16127 16128 16129 16130 16131 16132 16133 16134 16135 16136

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,1 41,0 7,4 45,0 8,0 54,0 8,5 66,0 7,7 46,0 8,0 57,0 8,5 63,0 9,3 76,0 8,0 54,0 8,3 64,0 9,0 76,0 9,7 89,0 8,6 64,0 9,2 82,0 9,8 99,0 10,8 123,0

Weight approx. kg / km 67,0 83,0 94,0 108,0 87,0 98,0 113,0 130,0 97,0 103,0 146,0 169,0 130,0 152,0 168,0 202,0

AWG-No. 20 20 20 20 18 18 18 18 17 17 17 17 16 16 16 16

Part no. 16137 16138 16139 16140 16141 16142 16143 16144 16145 16146 16147 16148 16149 16150 16151 16152

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 2 x 6 3 G 6 4 G 6 5 G 6 2 x 10 3 G 10 4 G 10 5 G 10

Outer Ø Cop. approx. mm weight kg / km 11,3 110,0 11,8 148,0 12,7 169,0 14,1 220,0 13,4 124,0 14,2 178,0 15,3 234,0 16,8 284,0 14,7 176,0 15,4 245,0 16,8 316,0 18,6 442,0 18,0 260,0 19,1 367,0 21,1 549,0 23,3 604,0

Weight approx. kg / km 180,0 216,0 267,0 347,0 302,0 340,0 410,0 502,0 350,0 450,0 559,0 702,0 500,0 750,0 1020,0 1115,0

AWG-No. 14 14 14 14 12 12 12 12 10 10 10 10 8 8 8 8

Continuation Ⴇ

A 38


Y-CY-JB

flexible, CU-screened, transparent, EMC-preferred type, meter marking

Part no. 16153 16154 16469 16155 16470 16156

No.cores x cross-sec. mm² 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35

Outer Ø Cop. approx. mm weight kg / km 25,3 807,0 28,2 940,0 31,2 1169,0 34,5 1420,0 33,8 1680,0 37,5 2020,0

Weight approx. kg / km 1380,0 1553,0 1890,0 2270,0 2390,0 2885,0

AWG-No.

Part no.

6 6 4 4 2 2

16471 16119 16472 16473 16474 16247 16319

No.cores x cross-sec. mm² 4 G 50 5 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185

Dimensions and specifications may be changed without prior notice. (RA01)

Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High flexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits

You can find conduits in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 39

Outer Ø Cop. approx. mm weight kg / km 40,2 2370,0 44,8 2880,0 45,9 3257,0 51,3 4060,0 56,5 5231,0 64,6 7760,0 67,4 8104,0

Weight approx. kg / km 3315,0 4150,0 4600,0 6060,0 7315,0 9340,0 11120,0

AWG-No. 1 1 2/0 3/0 4/0 300 kcmil 350 kcmil


SY-JB

flexible, colour coded, with steel wire braiding, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables Ⴠ Adapted to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V up to 2,5 mm² U0/U 450/750 V as of 4,0 mm² Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 20x cable ø fixed installation 6x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Cores colour coded as per JB/OB colour code, see Technical Informations Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner jacket Ⴠ Galvanized steel wire screening Ⴠ Special PVC outer jacket Ⴠ Colour transparent (also available in grey) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ Further dimensions available on request. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: SY-JZ, see page A 34

Application SY-JB cables are used as measuring and control cables in tool machinery, plant installation, power stations and in data equipment. The braided screen offers best possible protection against mechanical damage. The galvanized coating on the steel wire braiding not only helps protect against corrosion, but also notably improves the soldering performance. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12200 12201 12202 12203 12204 12205 12206 12218 12219 12220 12221 12312 12222 12223 12313 12224 12234 12235 12236 12237 12238 12239 12240 12241 12242 12256 12257 12258 12259 12260 12261 12262 12263 12264 12265 12266

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 9 G 0,75 10 G 0,75 12 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 9 G 1 12 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,3 9,6 7,6 14,4 8,2 19,2 8,9 24,0 9,5 33,6 11,1 48,0 11,8 58,0 7,9 14,4 8,2 21,6 8,7 28,8 9,5 36,0 10,1 43,2 10,3 50,0 11,8 65,0 11,8 72,0 12,8 86,0 8,2 19,2 8,5 28,8 9,2 38,4 9,9 48,0 10,5 58,0 10,7 67,0 11,3 77,0 12,6 86,0 13,4 115,0 8,8 29,0 9,4 43,0 10,0 58,0 10,9 72,0 11,8 87,0 11,8 101,0 12,7 115,0 13,9 130,0 13,9 144,0 15,0 158,0 15,0 173,0

Weight approx. kg / km 80,0 92,0 102,0 119,0 157,0 205,0 218,0 98,0 103,0 122,0 142,0 180,0 185,0 249,0 252,0 292,0 112,0 132,0 143,0 166,0 220,0 227,0 277,0 295,0 340,0 129,0 149,0 185,0 205,0 255,0 285,0 340,0 347,0 418,0 430,0 444,0

AWG-No. 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16

Part no. 12277 12278 12279 12280 12281 12282 12291 12318 12292 12293 12294 12295 12296 12297 12298 12319 12299 12300 12301 12320 12302 12303 12304 12321 12305 12306 12322 12307 12308 12323 12309 12314 12324 12310 12315

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70

Outer Ø Cop. approx. mm weight kg / km 10,2 48,0 10,9 72,0 11,6 96,0 12,9 120,0 14,2 168,0 17,7 288,0 13,5 77,0 14,3 115,0 15,4 154,0 16,9 192,0 16,4 269,0 15,5 173,0 16,9 230,0 18,6 288,0 20,6 403,0 19,1 288,0 21,1 384,0 23,3 480,0 25,4 672,0 23,1 461,0 25,5 614,0 28,2 768,0 31,0 1075,0 28,4 720,0 31,2 960,0 34,5 1200,0 30,9 1008,0 34,0 1344,0 37,7 1680,0 37,0 1440,0 40,6 1920,0 45,2 2400,0 42,3 2016,0 46,3 2688,0 50,7 3360,0

Weight approx. kg / km 185,0 248,0 290,0 347,0 420,0 660,0 330,0 375,0 428,0 504,0 640,0 543,0 571,0 671,0 845,0 735,0 943,0 1065,0 1551,0 1080,0 1360,0 1740,0 2166,0 1630,0 2020,0 2465,0 1932,0 2570,0 3185,0 2679,0 3513,0 4248,0 2790,0 4810,0 5880,0

AWG-No. 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0

Continuation Ⴇ

A 40


SY-JB

flexible, colour coded, with steel wire braiding, meter marking

Part no. 12325 12311 12316

No.cores x cross-sec. mm² 3 G 95 4 G 95 5 G 95

Outer Ø Cop. approx. mm weight kg / km 47,1 2736,0 51,3 3648,0 56,3 4560,0

Weight approx. kg / km 4870,0 6360,0 8071,0

AWG-No. 3/0 3/0 3/0

Part no. 12326 12317 12328

Dimensions and specifications may be changed without prior notice. (RA01)

Tools Cable shears Box spanners Strippers Crimping tools Pliers Skinning knife

You can find tools in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 41

No.cores x cross-sec. mm² 3 G 120 4 G 120 4 G 150

Outer Ø Cop. approx. mm weight kg / km 51,8 3456,0 56,4 4608,0 64,2 5760,0

Weight approx. kg / km 6230,0 8170,0 9970,0

AWG-No. 4/0 4/0 300 kcmil


A

JZ-500 PUR PURö-JZ PUR-ORANGE PUR-YELLOW H05 BQ-F / H07 BQ-F (NGMH11YÖ) UNIPUR PUR-750 JZ 500-FC-PUR F-C-PURö-JZ Yö-C-PURö-JZ UNIPUR-CP PUR-C-PUR Photo: Hüller Hille GmbH

PUR Control Cables The machinery and plant industries but especially the tool making industries are working particularly with mineral oils, alkalis and aggressive collant emulsions and under difficult working environmental conditions. Due to these conditions the electrical control cables, data cables as well as cables for trailing chains have to perform to exceptionally high standards. Flexibility, abrasion and oil resistance have to be guaranteed.

HELUKABEL® in co-operation with the leading machine and plant industries have developed suitable and application orientated cables. These cables are tested, among other things, with PUR cables are tested among the others, mineral and synthetic oils, cutting oils, coolant emulsions, etc. For the operation in power trailing chains, these cables are tested to multimillion alternating bending cycles. Consequently we believe that we can deliver the right cable for your application needs.

A 42


JZ-500 PUR

tear and coolant resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR cables adapted to DIN VDE 0281 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, according to DIN VDE 0281 part 1 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special full-polyurethane outer jacket TMPU, to DIN EN 50363-10-2 Ⴠ Sheath colour grey (RAL 7001) Ⴠ Jacket also available in other colours Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to UV-Radiation, Oxygene, Ozone and hydrolysis Microbes Ⴠ Low adhesion, matt surface Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-500-FC-PUR, see page A 52

Application JZ-500 PUR is an extremely robust control cable with high abrasion and tear resistant properties. Due to its high resistance coolant emulsions, it is especially suited for use in the machine, tool making and plant industries as well as in the steel industry for difficult and problem areas. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 23314 23315 23316 23317 23318 23319 23320 23321 23322 23323 23324 23325 23326 23327 23328 23329 23330 23331 23332 23333 23334 23335 23336 23337 23338 23339 23340 23341 23342 23343 23344 23345 23346 23347 23348 23349 23350 23351

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 7 x 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 42 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 10 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 42 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 7 G 1

Outer Ø Cop. approx. mm weight kg / km 4,9 9,6 5,2 14,4 5,2 14,4 5,6 19,0 5,6 19,0 6,3 24,0 6,3 24,0 6,9 33,6 6,9 33,6 8,3 48,0 8,8 58,0 11,0 86,0 12,9 120,0 14,9 163,0 16,1 202,0 5,3 14,4 5,6 21,6 5,6 21,6 6,3 29,0 6,3 29,0 6,9 36,0 6,9 36,0 7,5 50,0 7,5 50,0 9,2 72,0 9,8 86,0 12,2 130,0 14,3 180,0 16,7 245,0 18,0 302,0 5,6 19,0 5,9 29,0 5,9 29,0 6,6 38,0 6,6 38,0 7,3 48,0 7,3 48,0 8,1 67,0

Weight approx. kg / km 45,0 55,0 55,0 65,0 65,0 75,0 75,0 90,0 90,0 120,0 135,0 205,0 270,0 380,0 415,0 44,0 53,0 53,0 64,0 64,0 76,0 76,0 96,0 96,0 140,0 170,0 260,0 282,0 475,0 600,0 53,0 63,0 63,0 75,0 75,0 89,0 89,0 115,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 43

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17

Part no. 23352 23353 23354 23355 23356 23357 23358 23359 23360 23361 23362 23363 23364 23365 23366 23367 23368 23369 23370 23371 23372 23373 23374 23375 23376 23377 23378 23379 23380 23381 23382 23383 23384 23385 23386 23387 23388

No.cores x cross-sec. mm² 7 x 1 10 G 1 12 G 1 18 G 1 25 G 1 34 G 1 42 G 1 50 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 7 G 1,5 7 x 1,5 12 G 1,5 18 G 1,5 25 G 1,5 30 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 8,1 67,0 9,8 96,0 10,4 115,0 12,9 173,0 15,4 240,0 17,9 326,0 19,4 403,0 21,2 480,0 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 101,0 9,2 101,0 12,0 173,0 14,6 259,0 17,4 360,0 18,6 410,0 7,8 48,0 8,3 72,0 9,2 96,0 10,1 120,0 11,2 168,0 14,8 288,0 11,0 154,0 12,3 192,0 13,6 269,0 13,0 230,0 14,5 288,0 16,2 403,0 16,4 384,0 18,3 480,0 20,2 672,0 20,0 614,0

Weight approx. kg / km 115,0 166,0 201,0 289,0 380,0 645,0 730,0 890,0 68,0 87,0 87,0 106,0 106,0 131,0 131,0 173,0 173,0 293,0 454,0 641,0 800,0 110,0 146,0 183,0 222,0 293,0 512,0 291,0 355,0 503,0 468,0 570,0 808,0 720,0 894,0 1295,0 1063,0

AWG-No. 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 6


PURö-JZ

tear and coolant resistant, increased oil resistant, meter marking

A

Technical data

Cable structure

Ⴠ Special PUR cable in accordance to DIN VDE 0281 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special full-polyurethane outer jacket TMPU, to DIN EN 50363-10-2 Ⴠ Sheath colour grey (RAL 7001) Ⴠ Jacket also available in other colours Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-Radiation, Oxygene, Ozone Hydrolysis, Microbes Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: F-C-PURö-JZ, see page A 54 Yö-C-PURö-JZ, see page A 56

Application PURö-JZ is an extremely robust control cable with high abrasion and tear resistant properties. With high-grade oil resistant PVC core insulation. Due to its high resistance to mineral oils and especially to coolant emulsions, it is especially suited for use in the machine, tool making, plant construction as well as in the steel industry for difficult and problem areas. For medium mechanical stress for flexible use with free movement without tensile stress or forced movements in dry, damp and wet rooms and in open air. The high flexibility of this cable type makes it quick and easy to install. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22100 22101 22102 22103 22104 22105 22106 22107 22108 22109 22110 22111 22112 22113 22114 22115 22116 22117 22118 22119 22120 22121 22122 22123 22124 22125 22126 22127 22128 22129 22130 22131

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 42 G 0,5 50 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 42 G 0,75 50 G 0,75

Outer Ø Cop. approx. mm weight kg / km 4,9 9,6 5,2 14,4 5,6 19,0 6,3 24,0 6,9 33,6 7,4 38,0 8,3 48,0 8,8 58,0 9,7 67,0 11,0 86,0 11,5 96,0 12,9 120,0 13,8 144,0 14,9 163,0 16,1 202,0 17,9 240,0 5,3 14,4 5,6 21,6 6,3 29,0 6,9 36,0 7,5 50,0 8,2 58,0 9,2 72,0 9,8 86,0 10,6 101,0 12,2 130,0 12,7 151,0 14,3 180,0 15,3 216,0 16,7 245,0 18,0 302,0 19,8 360,0

Weight approx. kg / km 45,0 55,0 65,0 75,0 90,0 105,0 120,0 135,0 170,0 205,0 225,0 270,0 315,0 380,0 415,0 550,0 44,0 53,0 64,0 76,0 96,0 111,0 140,0 170,0 202,0 260,0 269,0 282,0 400,0 475,0 600,0 720,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Part no. 22132 22133 22134 22135 22136 22137 22138 22139 22140 22141 22142 22143 22144 22145 22146 22147 22148 22149 22150 22151 22152 22153 22154 22155 22156 22157 22158 22159 22160 22161 22162 22163

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 18 G 1 21 G 1 25 G 1 32 G 1 34 G 1 42 G 1 50 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 30 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,6 19,0 5,9 29,0 6,6 38,0 7,3 48,0 8,1 67,0 8,7 77,0 9,8 96,0 10,4 115,0 11,4 134,0 12,9 173,0 13,7 196,0 15,4 240,0 17,1 308,0 17,9 326,0 19,4 403,0 21,2 480,0 6,4 29,0 6,8 43,0 7,4 58,0 8,3 72,0 9,2 101,0 9,9 115,0 10,9 144,0 12,0 173,0 13,0 202,0 14,6 259,0 15,5 302,0 17,4 360,0 18,6 410,0 20,2 490,0 21,8 605,0 24,2 720,0

Weight approx. kg / km 53,0 63,0 75,0 89,0 115,0 131,0 166,0 201,0 230,0 289,0 306,0 380,0 620,0 645,0 730,0 890,0 68,0 87,0 106,0 131,0 173,0 199,0 245,0 293,0 347,0 454,0 534,0 641,0 800,0 945,0 1100,0 1250,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Continuation Ⴇ

A 44


PURö-JZ

tear and coolant resistant, increased oil resistant, meter marking

Part no. 22164 22165 22166 22167 22168 22169 22170 22171 22172 22173 22174 22175 22176 22177 22178 22179 22180

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6

Outer Ø Cop. approx. mm weight kg / km 7,8 48,0 8,3 72,0 9,2 96,0 10,1 120,0 11,2 168,0 14,8 288,0 18,2 432,0 21,6 600,0 9,3 77,0 9,8 115,0 11,0 154,0 12,3 192,0 13,6 269,0 11,9 173,0 13,0 230,0 14,5 288,0 16,2 403,0

Weight approx. kg / km 110,0 146,0 183,0 222,0 293,0 512,0 740,0 940,0 147,0 228,0 291,0 355,0 503,0 362,0 468,0 570,0 808,0

AWG-No. 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10

Part no. 22181 22182 22183 22184 22185 22186 22187 22188 22189 22190 22191 22192

No.cores x cross-sec. mm² 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95

Outer Ø Cop. approx. mm weight kg / km 14,8 288,0 16,4 384,0 18,3 480,0 20,2 672,0 20,0 614,0 22,6 768,0 24,8 1075,0 24,9 960,0 28,4 1344,0 34,2 1920,0 40,3 2688,0 45,8 3648,0

Weight approx. kg / km 555,0 720,0 894,0 1295,0 1063,0 1400,0 1800,0 1590,0 2200,0 2400,0 4400,0 6000,0

Dimensions and specifications may be changed without prior notice. (RA02)

Signal and power circular connectors Series A, B, C, D, F and S Tools Accessories Online configurator Pre-assembled cables

You can find signal and power circular connectors in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 45

AWG-No. 8 8 8 8 6 6 6 4 2 1 2/0 3/0


PUR-ORANGE

high abrasion, coolant resistant, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC/PUR control cable, adapted to DIN VDE 0281, 0282 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper conductor, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, according to DIN VDE 0281 part 1 Ⴠ Cores numbered or colored according to DIN VDE 0293-308 Ⴠ For 2-cores cable without green-yellow earth core, core colours brown, blue black Ⴠ cores with continuous white numbering and green-yellow earth core (up to 7 cores) or cores colour coded with green-yellow earth core (up to 5 cores) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-inner jacket guarantees a good insulation cut-back Ⴠ PUR-outer jacket TMPU, to DIN EN 50363-10-2 Ⴠ Colour orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ High flexibility at low temperature Ⴠ High abrasion resistance Ⴠ Resistant to Oils and fats Non-alcoholic fuels and kerosene Atmospheric influences UV-radiation, Oxygene and ozone Microbes and rotting Sea and waste water, vibrations Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ/OB). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Robust control cable with an outstanding resistance to oil and abrasion. Suitable for use in tool making and machine industries, steel works, on building sites and in the oil and coal industries. The cable can also be used for portable tools etc. To be recommended if the cable comes into contact with chemical agents. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

PUR-jacket orange, cores numbered OZ/JZ Part no. 22001 22002 22003 22004 22005 22006 22007 22008 22009 22010 22015 22016 22017 22018 22019 22025 22026 22027 22028 22029 22033 22034 22035 22036 22037 22038 22039 22040 22041 22042 22043

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 4 G 16 5 G 16

Outer Ø Cop. approx. mm weight kg / km 6,4 14,4 6,8 21,6 7,3 28,8 8,2 36,0 9,2 50,0 7,2 19,2 7,6 29,0 8,0 38,0 8,8 48,0 10,0 67,0 7,8 29,0 8,3 43,0 9,0 58,0 9,7 72,0 11,2 101,0 9,2 48,0 9,6 72,0 11,0 96,0 12,0 120,0 13,7 168,0 11,8 115,0 13,2 154,0 14,8 192,0 16,4 269,0 15,4 230,0 17,0 288,0 20,8 403,0 20,8 384,0 22,6 480,0 23,0 614,0 27,4 768,0

Weight approx. kg / km 50,0 70,0 80,0 100,0 140,0 63,0 76,0 95,0 120,0 170,0 80,0 105,0 135,0 158,0 221,0 150,0 173,0 203,0 253,0 356,0 250,0 300,0 370,0 500,0 480,0 583,0 780,0 740,0 920,0 1100,0 1400,0

AWG-No. 18 18 18 18 18 17 17 17 17 17 16 16 16 16 16 14 14 14 14 14 12 12 12 12 10 10 10 8 8 6 6

PUR-jacket orange OB/JB, cores colour coded to DIN VDE 0293 Part no. 22250 22251 22252 22253 22254 22255 22256 22257 22258 22259 22260 22261 22262 22263 22264 22265 22266 22267 22268 22269 22270 22271 22272 22273 22044 22045 22046

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35

Outer Ø Cop. approx. mm weight kg / km 6,4 14,4 6,8 21,6 7,3 28,8 8,2 36,0 7,2 19,2 7,6 29,0 8,0 38,0 8,8 48,0 7,8 29,0 8,3 43,0 9,0 58,0 9,7 72,0 9,2 48,0 9,6 72,0 11,0 96,0 12,0 120,0 13,2 154,0 14,8 192,0 15,4 230,0 17,0 288,0 20,8 384,0 22,6 480,0 23,0 614,0 27,4 768,0 30,0 960,0 32,2 1200,0 33,0 1344,0

Weight approx. kg / km 50,0 70,0 80,0 100,0 63,0 76,0 95,0 120,0 80,0 105,0 135,0 158,0 150,0 173,0 203,0 253,0 300,0 370,0 480,0 583,0 740,0 920,0 1100,0 1400,0 1600,0 2000,0 2100,0

AWG-No. 18 18 18 18 17 17 17 17 16 16 16 16 14 14 14 14 12 12 10 10 8 8 6 6 4 4 2

Dimensions and specifications may be changed without prior notice. (RA02)

A 46


PUR-YELLOW

PVC-inner jacket, high abrasion, coolant resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC/PUR cable in accordance to DIN VDE 0281, 0282 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Core identification to DIN VDE 0293-308 up to 5 cores, colour coded as of 7 cores, cores number 1 to 6 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC inner sheath guarantees easy cable stripping Ⴠ PUR-outer jacket, TMPU to DIN EN 50363-10-2 Ⴠ Colour yellow (RAL 1021) Ⴠ with meter marking, change-over in 2011

Ⴠ High flexibility at low temperature Ⴠ High abrasion resistance Ⴠ Resistant to Oils and fats Non-alcoholic fuels and kerosene Atmospheric influences UV-radiation Oxygene and ozone Microbes and rotting Sea and waste water Vibrations Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Further jacket colours e.g. black, green etc. on request. Ⴠ Art.no. 22212 = JB. Ⴠ Art.no. 22220 = JZ.

Application Robust control cable with an outstanding resistance to oil and abrasion. Suitable for use in tool making and machine industries, steel works, on building sites and in the oil and coal industries. The cable can also be used for portable tools. etc. To be recommended if the cable comes into contact with chemical agents. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22200 22201 22202 22203 22204 22205 22206 22207 22208 22209 22210 22211

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 2 x 1,5 3 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,4 14,4 6,8 21,6 7,3 28,8 8,2 36,0 9,2 50,0 7,2 19,2 7,6 29,0 8,0 38,0 8,8 48,0 10,0 67,0 7,8 29,0 8,3 43,0

Weight approx. kg / km 50,0 70,0 80,0 100,0 140,0 63,0 76,0 95,0 120,0 170,0 80,0 105,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 47

18 18 18 18 18 17 17 17 17 17 16 16

Part no. 22212 22220 22213 22214 22215 22216 22217 22218 22219 22221 22222 22233

No.cores x cross-sec. mm² 4 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 4 G 4 5 G 4 4 G 35

Outer Ø Cop. approx. mm weight kg / km 9,0 58,0 13,7 58,0 9,0 72,0 9,7 101,0 11,2 48,0 9,2 72,0 9,6 96,0 11,0 120,0 12,0 168,0 14,6 153,6 14,8 192,0 33,0 1344,0

Weight approx. kg / km 135,0 135,0 158,0 221,0 150,0 173,0 203,0 253,0 356,0 310,0 370,0 2100,0

AWG-No. 16 16 16 16 14 14 14 14 14 12 12 2


H05 BQ-F / H07 BQ-F (NGMH11YÖ)

A

Technical data

Cable structure

Properties

Ⴠ EPR/PUR-insulated power cable according to DIN VDE 0282 part 10 and HD 22.10 S1 Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +90 °C Ⴠ Permissible operating temperature at conductor 90 °C Ⴠ Nominal voltage a.c., 50 Hz H05BQ-F: U0/U 300/500 V up to 1 mm² H07BQ-F: U0/U 450/750 V as of 1,5 mm² Ⴠ Test voltage H05BQ-F: 2000 V up to 1 mm² H07BQ-F: 2500 V as of 1,5 mm² Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Plain copper conductor, stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and HD 383 cl. 5 Ⴠ Insulating jacket of rubber, compound EI6 according to DIN VDE 0282 part 1 Ⴠ Core identification according to DIN VDE 0293-308 and HD308 S2 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-length (inner fill compound permissible) Ⴠ PUR-insulated outer jacket TMPU, to DIN EN 50363-10-2 Ⴠ Colour orange (RAL 2003) Ⴠ Minimum imprinted designation BQ

Abrasion resistant Notch resistant Resistant to tearing and cutting Resistant to Oils, fats, Petrol Water and weathering effects Oxygene and ozone UV-radiation, Hydrolysis and Microbial attack Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ 7 G 1,5 mm² and 12 G 1,5 mm² are not contained in VDE, adapted to VDE, (H)07BQ.

Application These cables can be used for medium mechanical loads in dry, damp or wet environments, e.g. for connecting agricultural and commercial equipment and heaters provided there is no danger of contact with the hot parts or by radiation of heat. These robust and flexible cables are used for electrical tools such as drills and hand-held circular saws, as well as for portable motors and machinery in agriculture, at building sites, docks and refrigeration plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05BQ-F Part no. 22050 22051 22052 22053 22054 22055 22056 22057

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1

Outer Ø Cop. min. - max. weight approx. mm kg / km 5,7 - 7,4 14,4 6,2 - 8,1 21,6 6,8 - 8,8 29,0 7,6 - 9,9 36,0 6,1 - 8,0 19,2 6,5 - 8,5 29,0 7,1 - 9,3 38,4 8,0 - 10,3 48,0

Weight approx. kg / km 52,0 63,0 80,0 96,0 59,0 71,0 89,0 112,0

AWG-No.

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 2 x 6 3 G 6 4 G 6 5 G 6

Outer Ø Cop. min. - max. weight approx. mm kg / km 7,6 - 9,8 29,0 8,0 - 10,4 43,0 9,0 - 11,6 58,0 9,8 - 12,7 72,0 12,5 - 16,3 101,0 16,5 - 21,5 173,0 9,0 - 11,6 48,0 9,6 - 12,4 72,0 10,7 - 13,8 96,0 11,9 - 15,3 120,0 10,6 - 13,7 77,0 11,3 - 14,5 115,0 12,7 - 16,2 154,0 14,1 - 17,9 192,0 11,8 - 15,1 115,0 12,8 - 16,3 173,0 14,2 - 18,1 230,0 15,7 - 20,0 288,0

Weight approx. kg / km 92,0 109,0 145,0 169,0 230,0 398,0 121,0 164,0 207,0 262,0 194,0 224,0 327,0 415,0 311,0 310,0 496,0 586,0

AWG-No.

Part no. 18 18 18 18 17 17 17 17

H07BQ-F Part no. 22058 22059 22060 22061 22062 22063 22064 22065 22066 22067 22072 22068 22069 22080 22073 22070 22071 22081

H07BQ-F

16 16 16 16 16 16 14 14 14 14 12 12 12 12 10 10 10 10

22074 22076 22078 22082 22075 22077 22079 22083 22828 22829 22830 22831 22832 22833 22835 22836 22837 22838 22839 22840 22841 22842 22843

No.cores x cross-sec. mm² 2 x 10 3 G 10 4 G 10 5 G 10 2 x 16 3 G 16 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 5 G 70 4 G 95 5 G 95 4 G 120 5 G 120 4 G 150 5 G 185 4 G 240

Outer Ø Cop. min. - max. weight approx. mm kg / km 15,6 - 19,9 192,0 16,8 - 21,4 288,0 18,6 - 23,6 384,0 20,4 - 25,9 480,0 17,9 - 22,8 307,0 19,5 - 24,7 461,0 21,3 - 27,0 614,0 23,7 - 30,0 768,0 26,8 - 31,9 960,0 29,0 - 35,0 1220,0 29,0 - 35,0 1344,0 33,3 - 39,7 1680,0 34,8 - 41,2 1920,0 39,7 - 46,7 2400,0 39,5 - 46,5 2688,0 46,3 - 53,3 3368,0 45,5 - 52,5 3648,0 52,0 - 60,0 4560,0 51,5 - 60,5 4608,0 56,7 - 65,7 5760,0 56,3 - 65,3 5760,0 59,5 - 68,5 7104,0 68,3 - 77,3 9216,0

Weight approx. kg / km 428,0 640,0 738,0 968,0 600,0 758,0 1187,0 1475,0 1550,0 1920,0 2120,0 2600,0 2920,0 3700,0 3900,0 5020,0 5150,0 6520,0 6550,0 8050,0 7950,0 9350,0 12200,0

AWG-No. 8 8 8 8 6 6 6 6 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Dimensions and specifications may be changed without prior notice. (RA02)

A 48


UNIPUR® flexible at low temperature, with customer markings, halogen-free, wear resistant, robust, meter marking

Technical data

Cable structure

Properties

Ⴠ Spezial TPE/PUR connecting cable adapted to DIN VDE 0282 part 10 Ⴠ Temperature range flexing -40 °C to +90 °C Ⴠ Nominal voltage up to 1 mm² U0/U 300/500 V above 1,5 mm² U0/U 450/750 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductions bunch stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of termoplastic elastomere (TPE) Ⴠ Core colours according DIN VDE 0293-308 Ⴠ Core colour - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PUR outer sheath TMPU in adapted to DIN EN 50363-10-2 Ⴠ Jacket colour by request Ⴠ with meter marking, change-over in 2011

Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Abrasion resistant, Notch resistant Ⴠ Resistant to tearing and cutting Ⴠ Good flexibility at low temperatures down to -40 °C Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ Colour code: 0 = RAL 5015, blue 1 = RAL 6018, green 2 = RAL 8003, brown 3 = RAL 1021, yellow 4 = RAL 3000, red 5 = RAL 2003, orange 6 = RAL 4005, violet 7 = RAL 7001/7032, grey Please add the individual part no. for order with the identification colour code. Further colours on request. Ⴠ screened analogue type: UNIPUR®-CP, see page A 58

Application These robust and flexible cables are used for electrical tools such as drills, hand-held circular saws, and garden equipment as well as for portable motors and machinery in agriculture, at building sites, for hobbies, docks and refrigeration plants. Extremely good mechanical characteristies e.g. compressive load, good abrasion and near-resistant. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 1812_ 1813_ 1814_ 1815_ 1816_ 1817_ 1818_ 1819_ 1820_ 1821_

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,0 9,6 6,2 14,4 7,0 19,0 7,5 24,0 9,2 33,6 11,5 58,0 13,2 86,0 15,9 120,0 18,8 163,0 20,2 197,0

Weight approx. kg / km 40,0 47,0 57,0 65,0 94,0 150,0 208,0 276,0 393,0 460,0

AWG-No. 20 20 20 20 20 20 20 20 20 20

Part no. 1822_ 1823_ 1824_ 1825_ 1826_ 1827_ 1828_ 1829_ 1830_ 1831_ 1832_

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,3 14,0 6,9 21,6 7,5 28,8 8,3 36,0 9,0 43,0 9,8 50,0 12,2 86,0 14,1 130,0 17,5 180,0 20,3 245,0 21,9 296,0

Weight approx. kg / km 52,0 62,0 80,0 94,0 111,0 160,0 191,0 267,0 376,0 506,0 596,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 49


UNIPUR® flexible at low temperature, with customer markings, halogen-free, wear resistant, robust, meter marking

Part no. 1833_ 1834_ 1835_ 1836_ 1837_ 1838_ 1839_ 1840_ 1841_ 1842_ 1843_ 1844_ 1845_ 1846_ 1847_ 1848_ 1849_ 1850_ 1851_ 1852_ 1853_ 1854_

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,8 19,2 7,2 29,0 7,8 38,0 8,8 48,0 9,6 58,0 10,5 67,0 13,0 115,0 15,1 173,0 18,7 240,0 21,6 326,0 23,2 394,0 8,3 29,0 8,8 43,0 9,9 58,0 10,8 72,0 11,9 86,0 12,9 101,0 14,7 173,0 17,9 259,0 20,8 360,0 24,9 490,0 26,7 590,0

Weight approx. kg / km 59,0 70,0 87,0 100,0 131,0 182,0 230,0 325,0 476,0 616,0 724,0 92,0 108,0 144,0 168,0 201,0 230,0 306,0 464,0 641,0 857,0 1010,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16

Part no. 1855_ 1856_ 1857_ 1858_ 1859_ 1860_ 1861_ 1862_ 1863_ 1864_ 1865_ 1866_ 1867_ 1868_ 1869_ 1870_ 1871_ 1872_ 1873_ 1874_ 1875_ 1876_

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16

Outer Ø Cop. approx. mm weight kg / km 10,0 48,0 10,5 72,0 11,8 96,0 13,0 120,0 14,7 168,0 18,0 288,0 11,6 77,0 12,3 115,0 13,7 154,0 15,2 192,0 20,8 268,0 13,2 115,0 14,2 173,0 15,8 230,0 17,5 288,0 22,0 403,0 18,6 288,0 20,5 384,0 22,7 480,0 23,5 461,0 25,7 614,0 28,5 768,0

Weight approx. kg / km 120,0 148,0 184,0 224,0 301,0 489,0 149,0 240,0 297,0 360,0 540,0 240,0 370,0 472,0 581,0 698,0 560,0 718,0 896,0 940,0 1068,0 1810,0

AWG-No. 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 6 6 6

Dimensions and specifications may be changed without prior notice. (RA02)

Insulating, shrinking, braided and temperature protection tubes Braided hoses High temperature protection Insulation tubes Heat-shrink tubes End caps

You can find insulating, shrinking, braided and temperature protection tubes in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 50

A


PUR-750

halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR cablesin adapted to DIN VDE 0282 part 10 Ⴠ Temperature range flexing -40 °C to +80 °C (up to +100 °C for short periods) Ⴠ Nominal voltage U0/U 300/500 V up to 1 mm² U0/U 450/750 V as of 1,5 mm² Ⴠ Test voltage 2000 V up to 1 mm² 2500 V as of 1,5 mm² Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Tensile strength 20 N/mm² (Cu) Ⴠ Minimum bending radius flexing 10xcable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ PUR core insulation Ⴠ Colour coded to DIN VDE 0293-308 and as of 6 cores number coded Ⴠ For two cores: brown, blue Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PUR outer jacket halogen-free Ⴠ Sheath colour orange (RAL 2004) Ⴠ with meter marking, change-over in 2011

High flexibility at low temperature Usable for foodstuffs High abrasion resistance Resistant to Oils and fats Non-alcoholic fuels and kerosene Atmospheric influences, UV-radiation Oxygene and ozone Microbes and rotting Sea and waste water, vibrations Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Especially suited for installation in all areas demanding good performance under extreme conditions. These cable types have been successfully in use in areas such as steel works, heating and air-conditioning systems, in machinery and industrial plant equipment and on building sites etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49700 49701 49702 49703 49704 49705 49706 49707 49708 49709 49710 49711 49712 49713 49714 49715 49716 49717 49718 49719 49720 49721 49722 49723 49724 49725 49726 49727 49728 49729 49730 49731 49732 49733 49734 49735 49736 49737 49738

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 16 G 2,5

Outer Ø Cop. approx. mm weight kg / km 6,3 15,0 6,8 22,0 7,4 29,0 8,3 36,0 9,7 50,0 12,1 86,0 14,2 130,0 17,6 180,0 6,8 20,0 7,2 29,0 7,8 38,0 8,7 48,0 9,5 58,0 10,2 67,0 11,2 77,0 12,6 96,0 12,8 115,0 14,3 154,0 15,3 173,0 16,2 192,0 18,8 240,0 8,2 29,0 8,7 43,0 9,7 58,0 10,6 72,0 12,8 101,0 15,5 150,0 15,8 172,0 17,9 230,0 19,0 259,0 20,0 300,0 23,5 360,0 9,8 48,0 10,5 72,0 11,6 96,0 13,0 120,0 15,5 168,0 19,3 288,0 21,6 394,0

Weight approx. kg / km 44,0 55,0 70,0 91,0 130,0 192,0 290,0 405,0 50,0 65,0 87,0 106,0 135,0 160,0 185,0 210,0 240,0 310,0 353,0 390,0 495,0 70,0 95,0 120,0 164,0 210,0 290,0 340,0 440,0 508,0 560,0 722,0 110,0 150,0 180,0 240,0 340,0 520,0 680,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 51

18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14

Part no. 49739 49740 49741 49742 49743 49744 49745 49746 49747 49748 49749 49750 49751 49752 49753 49754 49755 49756 49757 49758 49759 49760 49761 49918 49762 49763

No.cores x cross-sec. mm² 18 G 2,5 20 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 5 G 70 4 G 95 5 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 23,0 432,0 24,4 480,0 28,5 600,0 12,2 115,0 13,4 154,0 15,1 192,0 18,2 269,0 15,8 230,0 17,5 288,0 21,0 403,0 20,6 384,0 22,7 480,0 26,6 672,0 23,6 614,0 26,2 768,0 29,4 960,0 32,7 1200,0 33,1 1344,0 36,8 1680,0 38,4 1920,0 43,0 2400,0 44,0 2688,0 49,5 3660,0 51,2 3648,0 57,5 4560,0 55,0 4610,0

Weight approx. kg / km 778,0 860,0 1083,0 220,0 280,0 350,0 470,0 400,0 500,0 700,0 640,0 800,0 1180,0 920,0 1180,0 1400,0 1740,0 1870,0 2320,0 2700,0 3300,0 3700,0 4900,0 4850,0 6000,0 6005,0

AWG-No. 14 14 14 12 12 12 12 10 10 10 8 8 8 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0


JZ 500-FC-PUR

EMC-preferred type, tear and coolant resistant, screened,

without inner sheath, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special polyurethane sheathed cable adapted to DIN VDE 0245 part 201 to 1,5 mm², adapted to DIN VDE 0245 part 102 from 2,5 mm² Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper conductor, fine wire to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Core insulation of special PVC TI2 to DIN VDE 0281, part 1 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Separating foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Core wrapping from fleece guarantees good stripping capability Ⴠ Outer sheath from special full polyurethane TMPU acc. to DIN EN 50363-10-2 Ⴠ Sheath colour grey (RAL 7001) Ⴠ Also available in other sheath colours Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolyse and Microbes Ⴠ Low adhesion, matt surface Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: JZ-500-PUR, see page A 43

Application Extremely robust cable noted for its good abrasion resistance and notch resistance. Due to its resistance to coolant emulsions, this cable is well suited for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Good flexibility means that installation is quick and easy. Suitable for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms, and in open air (fixed installation). The dense screening assures interference-free transmission of all signals and impulses. An ideal interference-free control cable for the above applications. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 23414 23416 23415 23418 23417 23419 23420 23422 23421 23423 23424 23425 23426 23427 23428

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 3 G 0,5 4 x 0,5 4 G 0,5 5 G 0,5 5 x 0,5 7 x 0,5 7 G 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 42 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,7 35,0 5,9 42,0 5,9 42,0 6,4 47,0 6,4 47,0 6,9 56,0 6,9 56,0 7,6 69,0 7,6 69,0 9,6 94,0 9,7 108,0 11,5 145,0 13,6 240,0 15,6 312,0 17,0 355,0

Weight approx. kg / km 47,0 57,0 57,0 60,0 60,0 75,0 75,0 97,0 97,0 133,0 158,0 218,0 315,0 420,0 487,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 23429 23430 23431 23432 23433 23434 23435 23436 23437 23438 23439 23440 23441 23442 23443

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 10 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 42 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,3 52,0 6,3 52,0 6,8 60,0 6,8 60,0 7,4 71,0 7,4 71,0 8,2 91,0 8,2 91,0 10,3 137,0 10,5 142,0 12,7 212,0 15,0 281,0 17,2 345,0 18,6 407,0

Weight approx. kg / km 60,0 67,0 67,0 76,0 76,0 92,0 92,0 131,0 131,0 180,0 204,0 290,0 413,0 492,0 624,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 52


JZ 500-FC-PUR

EMC-preferred type, tear and coolant resistant, screened,

without inner sheath, meter marking

Part no. 23444 23446 23445 23447 23448 23449 23450 23451 23452 23453 23454 23455 23456 23457 23458 23459 23460 23462 23461 23464 23463 23465 23466 23468 23467 23469 23470 23471 23472

No.cores x cross-sec. mm² 2 x 1 3 x 1 3 G 1 4 G 1 4 x 1 5 G 1 5 x 1 7 G 1 7 x 1 10 G 1 12 G 1 18 G 1 25 G 1 34 G 1 42 G 1 50 G 1 2 x 1,5 3 x 1,5 3 G 1,5 4 x 1,5 4 G 1,5 5 G 1,5 5 x 1,5 7 x 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 30 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,4 50,0 6,7 60,0 6,7 60,0 7,2 71,0 7,2 71,0 8,0 88,0 8,0 88,0 8,7 111,0 8,7 111,0 11,2 150,0 11,4 184,0 13,5 260,0 16,2 349,0 18,5 486,0 20,2 545,0 21,8 625,0 7,0 63,0 7,4 80,0 7,4 80,0 8,1 97,0 8,1 97,0 9,0 119,0 9,0 119,0 9,8 147,0 9,8 147,0 12,8 267,0 15,5 374,0 18,5 526,0 19,6 555,0

Weight approx. kg / km 66,0 82,0 82,0 100,0 100,0 128,0 128,0 157,0 157,0 230,0 262,0 381,0 535,0 740,0 867,0 1027,0 87,0 102,0 102,0 127,0 127,0 159,0 159,0 207,0 207,0 340,0 480,0 704,0 817,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 53

17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 23473 23474 23475 23476 23477 23478 23479 23480 23481 23482 23483 23484 23485 23486 23487 23488

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 8,4 96,0 8,8 144,0 9,8 148,0 10,8 181,0 11,9 255,0 15,8 441,0 11,6 230,0 12,9 273,0 14,2 316,0 13,8 305,0 15,3 439,0 16,9 505,0 17,1 535,0 19,1 592,0 21,2 810,0 20,0 740,0

Weight approx. kg / km 131,0 168,0 194,0 222,0 345,0 570,0 310,0 386,0 498,0 414,0 510,0 673,0 591,0 768,0 976,0 1196,0

AWG-No. 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 6


F-C-PURö-JZ

tear and coolant resistant, Cu-screened, without inner sheath,

increased oil resistant, EMC-preferred type, meter marking

A

Technical data

Cable structure

Ⴠ Special polyurethane-sheathed multicore cable on the basis of DIN VDE 0245 part 201 up to 1,5 mm², on the basis of DIN VDE 0245 part 102 as of 2,5 mm² Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Plain copper conductor, finely stranded, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Cores black with sequential numbering imprinted in white according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Separating foil Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special full-polyurethane outer jacket TMPU, to DIN EN 50363-10-2 Ⴠ Sheath colour grey (RAL 7001) Ⴠ Outer jacket also available in other colours Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-Radiation Oxygene Ozone and hydrolysis Microbes Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: PURö-JZ, see page A 44

Application Extremely robust control cable characterised by high abrasion and notch resistance properties. Used for critical areas in such applications as machinery, tooling and plant construction, in rolling mills and steel works because of the resistance to mineral oils and to coolant emulsions in particular. Rapid and safe installation assured by the good flexibility of the cable. Suitable for outdoor installation. An interference-free transmission of signals and pulses is assured by the high screening density. The ideal interference-protected control cable for such applications as given above. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21200 21201 21202 21203 21205 21207 21208 21209 21211 21213 21215 21217 21220 21221 21224

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 36 G 0,5 40 G 0,5 50 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,7 35,0 5,9 42,0 6,4 47,0 6,9 56,0 7,6 69,0 9,6 94,0 9,7 108,0 10,2 116,0 11,5 145,0 12,7 188,0 13,6 240,0 14,4 295,0 15,6 318,0 16,9 343,0 18,5 406,0

Weight approx. kg / km 44,0 56,0 60,0 75,0 97,0 133,0 158,0 190,0 218,0 252,0 315,0 362,0 447,0 475,0 572,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 21227 21228 21229 21230 21232 21234 21235 21236 21238 21240 21242 21245 21249 21251

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 41 G 0,75 50 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,3 52,0 6,8 60,0 7,4 71,0 8,2 91,0 10,3 137,0 10,5 142,0 11,3 180,0 12,7 212,0 14,0 246,0 15,0 281,0 16,7 342,0 18,6 400,0 20,3 461,0

Weight approx. kg / km 60,0 67,0 76,0 92,0 131,0 180,0 204,0 226,0 290,0 376,0 413,0 485,0 611,0 775,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 54


F-C-PURö-JZ

tear and coolant resistant, Cu-screened, without inner sheath,

increased oil resistant, EMC-preferred type, meter marking

Part no. 21253 21254 21255 21256 21257 21258 21259 21261 21262 21263 21264 21265 21267 21268 21273 21276 21278 21280 21281 21282 21283 21285 21286 21287 21288

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 21 G 1 25 G 1 34 G 1 41 G 1 50 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,4 50,0 6,7 60,0 7,2 71,0 8,0 88,0 8,7 97,0 8,7 111,0 10,1 127,0 11,2 150,0 11,4 184,0 12,0 196,0 12,8 209,0 13,5 260,0 14,3 319,0 16,2 349,0 18,5 486,0 19,9 531,0 21,8 625,0 7,0 63,0 7,4 80,0 8,1 97,0 9,0 119,0 9,8 147,0 10,5 170,0 12,6 193,0 12,8 267,0

Weight approx. kg / km 66,0 82,0 100,0 128,0 145,0 157,0 198,0 230,0 262,0 302,0 345,0 381,0 480,0 535,0 740,0 855,0 1027,0 87,0 102,0 127,0 159,0 207,0 245,0 313,0 340,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 55

17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16

Part no. 21290 21291 21292 21295 21296 21297 21298 21299 21300 21301 21302 21303 21304 21305 21306 21313 21314 21315 21316 21317 21319 21320 21321 21322

No.cores x cross-sec. mm² 14 G 1,5 16 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6

Outer Ø Cop. approx. mm weight kg / km 13,5 283,0 14,4 315,0 15,5 374,0 16,4 425,0 18,5 526,0 21,2 629,0 21,9 819,0 25,0 885,0 8,4 96,0 8,8 144,0 9,8 148,0 10,8 181,0 11,9 255,0 15,2 340,0 15,8 441,0 10,0 120,0 10,7 174,0 11,6 230,0 12,9 273,0 14,2 316,0 12,6 240,0 13,8 305,0 15,3 439,0 16,9 505,0

Weight approx. kg / km 384,0 425,0 480,0 563,0 704,0 870,0 1040,0 1292,0 131,0 168,0 194,0 222,0 345,0 462,0 570,0 187,0 243,0 310,0 386,0 498,0 333,0 414,0 510,0 673,0

AWG-No. 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10


Yö-C-PURö-JZ

tear and coolant resistant, Cu-screened, with inner sheath,

increased oil resistant, EMC-preferred type, meter marking

A

Technical data

Cable structure

Ⴠ Special polyurethane-sheathed multicore cable on the basis of DIN VDE 0245 part 202/03.92 up to 1,5 mm², on the basis of DIN VDE 0281 part 13 as of 2,5 mm² Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V as of cross section 4 mm² U0/U 450/750 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Plain copper conductor, finely stranded, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Cores black with sequential numbering imprinted in white according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Oil resistant PVC inner sheath Ⴠ Sceen of tinned Cu braid, coverage approx. 85% Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special full-polyurethane outer jacket TMPU, to DIN EN 50363-10-2 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-Radiation Oxygene Ozone and hydrolysis Microbes Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: PURö-JZ, see page A 44

Application Extremely robust control cable characterised by high abrasion and notch resistance properties. Used for critical areas in such applications as machinery, tooling and plant construction, in rolling mills and steel works because of the resistance to mineral oils and to coolant emulsions in particular. The mechanical strength of the cable is increased by the additional oil-resistant inner sheath. The ideal interference-protected control cable for such applications as given above. Suitable for outdoor installation. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility). EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21400 21401 21402 21403 21405 21407 21408 21409 21411 21413 21415 21416 21419 21420 21421

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 36 G 0,5 40 G 0,5 50 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,6 41,0 7,1 45,0 7,6 54,0 8,2 66,0 9,4 79,0 11,2 107,0 11,3 137,0 11,9 142,0 12,9 156,0 14,7 189,0 15,9 250,0 16,2 297,0 17,8 320,0 19,1 345,0 20,9 407,0

Weight approx. kg / km 68,0 84,0 95,0 107,0 135,0 170,0 195,0 222,0 278,0 330,0 406,0 520,0 587,0 655,0 742,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 21425 21426 21427 21428 21430 21432 21433 21434 21436 21438 21440 21443 21446 21447

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 41 G 0,75 50 G 0,75

Outer Ø Cop. approx. mm weight kg / km 7,2 46,0 7,7 57,0 8,2 63,0 8,8 76,0 10,1 100,0 12,2 140,0 12,3 175,0 13,0 190,0 14,6 240,0 16,0 274,0 17,8 306,0 18,7 349,0 21,5 403,0 23,1 470,0

Weight approx. kg / km 88,0 98,0 112,0 130,0 185,0 270,0 294,0 317,0 357,0 455,0 510,0 688,0 951,0 1100,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 56


Yö-C-PURö-JZ

tear and coolant resistant, Cu-screened, with inner sheath,

increased oil resistant, EMC-preferred type, meter marking

Part no. 21451 21452 21453 21454 21456 21457 21458 21459 21460 21461 21462 21463 21465 21468 21469 21470 21474 21475 21476 21477 21479 21480 21481 21482 21483 21484 21485 21487 21489 21492 21494 21495 21499 21500 21501 21502 21503 21504

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 41 G 1 50 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5

Outer Ø Cop. approx. mm weight kg / km 7,7 54,0 8,0 64,0 8,6 76,0 9,1 89,0 11,0 114,0 11,6 130,0 12,6 156,0 13,1 186,0 13,8 198,0 14,6 214,0 15,6 284,0 16,4 325,0 18,9 387,0 20,9 500,0 22,3 578,0 24,6 681,0 8,2 64,0 8,6 82,0 9,3 99,0 10,4 123,0 12,0 148,0 12,9 172,0 14,2 198,0 14,6 274,0 15,4 294,0 16,1 318,0 17,2 386,0 19,0 447,0 20,8 531,0 23,2 671,0 26,1 890,0 27,4 997,0 9,8 110,0 10,7 148,0 11,4 169,0 12,5 220,0 14,9 284,0 18,4 470,0

Weight approx. kg / km 98,0 102,0 145,0 170,0 220,0 270,0 330,0 350,0 402,0 420,0 515,0 545,0 690,0 912,0 1070,0 1318,0 130,0 152,0 167,0 203,0 305,0 335,0 422,0 435,0 480,0 525,0 642,0 722,0 803,0 1068,0 1370,0 1677,0 180,0 215,0 268,0 349,0 406,0 720,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 57

17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14

Part no. 21507 21508 21509 21510 21511 21512 21513 21514 21515 21516 21517 21518 21519 21521 21522 21524 21525 21526 21527 21528 21529 21530 21531 21532 21533 21534

No.cores x cross-sec. mm² 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 5 G 70 4 G 95 5 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 12,0 124,0 12,6 178,0 14,2 234,0 15,6 284,0 17,1 321,0 14,8 245,0 16,1 316,0 18,0 442,0 19,6 530,0 18,2 367,0 20,3 549,0 22,4 604,0 24,7 820,0 23,4 807,0 26,0 940,0 29,7 1169,0 33,0 1420,0 33,9 1680,0 37,5 2020,0 39,0 2370,0 43,4 2880,0 46,6 3257,0 51,1 4032,0 50,9 4060,0 55,9 5244,0 55,5 5231,0

Weight approx. kg / km 300,0 340,0 408,0 504,0 640,0 453,0 560,0 700,0 905,0 750,0 1023,0 1114,0 1505,0 1385,0 1550,0 1894,0 2272,0 2395,0 2890,0 3312,0 4100,0 4605,0 5710,0 6055,0 7520,0 7318,0

AWG-No. 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0


UNIPUR-CP

flexible at low temperature, with customer markings, halogen-free,

wear resistant, robust, screened, EMC-preferred type, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special TPE/PUR screened connecting cable adapted to DIN VDE 0282 part 10 Ⴠ Temperature range flexing-40 °C to +90 °C Ⴠ Nominal voltage up to 1 mm² U0/U 300/500 V above 1,5 mm² U0/U 450/750 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing 12,5x cable ø fixed installation 7,5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors bunch stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of termoplastic elastomere (TPE) Ⴠ Core colours according DIN VDE 0293-308 Ⴠ Core colour: - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - up 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ PUR outer sheath TMPU in adapted to DIN EN 50363-10-2 Ⴠ Jacket colour by request Ⴠ with meter marking, change-over in 2011

Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Resistant to Oils and fats Water and weathering effects Ozone and oxygen UV-radiation Hydrolysis Microbial attack Ⴠ Abrasion resistant Ⴠ Notch resistant Ⴠ Resistant to tearing and cutting Ⴠ Good flexibility at low temperatures down to -40 °C Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ Colour code: 0 = RAL 5015, blue 1 = RAL 6018, green 2 = RAL 8003, brown 3 = RAL 1021, yellow 4 = RAL 3000, red 5 = RAL 2003, orange 6 = RAL 4005, violet 7 = RAL 7001/7032, grey Please add the individual part no. for order with the identification colour code. Further colours on request. Ⴠ unscreened analogue type: UNIPUR®, see page A 49

Application These robust and flexible cables are used for electrical tools such as drills, hand-held circular saws, and garden equipment as well as for portable motors and machinery in agriculture, at building sites, for hobbies, docks and refrigeration plants. Extremely good mechanical characteristies e.g. compressive load, good abrasion and near-resistant. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 1915_ 1916_ 1917_ 1918_ 1919_ 1920_ 1921_ 1922_ 1923_ 1924_

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,1 35,0 6,3 42,0 6,8 47,0 7,4 56,0 8,8 69,0 10,9 108,0 13,0 145,0 15,6 240,0 17,2 312,0 19,4 348,0

Weight approx. kg / km 46,0 56,0 62,0 75,0 98,0 158,0 216,0 315,0 371,0 442,0

AWG-No. 20 20 20 20 20 20 20 20 20 20

Part no. 1925_ 1926_ 1927_ 1928_ 1929_ 1930_ 1931_ 1932_ 1933_ 1934_ 1935_

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,8 40,0 7,1 52,0 7,7 60,0 8,4 71,0 9,1 80,0 10,0 91,0 12,3 142,0 14,8 212,0 18,4 281,0 20,3 345,0 22,0 400,0

Weight approx. kg / km 60,0 68,0 78,0 95,0 112,0 138,0 207,0 293,0 413,0 523,0 609,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 58


UNIPUR-CP

flexible at low temperature, with customer markings, halogen-free,

wear resistant, robust, screened, EMC-preferred type, meter marking

Part no. 1936_ 1937_ 1938_ 1939_ 1940_ 1941_ 1942_ 1943_ 1944_ 1945_ 1946_ 1947_ 1948_ 1949_ 1950_ 1951_ 1952_ 1953_ 1954_ 1955_ 1956_ 1957_

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,1 50,0 7,4 60,0 8,1 71,0 8,8 88,0 9,7 97,0 10,7 111,0 12,9 184,0 15,7 260,0 19,3 349,0 21,6 486,0 23,3 531,0 8,4 63,0 8,8 80,0 9,8 97,0 10,9 119,0 12,1 121,0 13,2 147,0 16,5 267,0 19,6 374,0 24,2 526,0 27,0 629,0 29,3 801,0

Weight approx. kg / km 65,0 76,0 89,0 108,0 141,0 187,0 240,0 335,0 484,0 627,0 738,0 97,0 119,0 152,0 168,0 218,0 243,0 317,0 481,0 674,0 881,0 1027,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16

Part no. 1958_ 1959_ 1960_ 1961_ 1962_ 1963_ 1964_ 1965_ 1966_ 1967_ 1968_ 1969_ 1970_ 1971_ 1972_ 1973_ 1974_ 1975_ 1976_ 1977_ 1978_ 1979_

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16

Outer Ø Cop. approx. mm weight kg / km 10,0 96,0 10,7 144,0 11,9 148,0 13,2 181,0 16,0 255,0 19,8 441,0 11,8 120,0 12,4 174,0 13,8 230,0 15,6 273,0 18,9 316,0 13,4 173,0 14,3 240,0 16,0 305,0 17,9 439,0 21,6 505,0 18,1 350,0 20,2 535,0 22,5 592,0 20,6 585,0 23,0 740,0 25,6 895,0

Weight approx. kg / km 129,0 158,0 196,0 241,0 317,0 496,0 158,0 261,0 316,0 384,0 592,0 259,0 394,0 483,0 592,0 714,0 576,0 729,0 914,0 960,0 1813,0 1827,0

Dimensions and specifications may be changed without prior notice. (RA02)

Terminations and straight-through joints Telephone calbes Low voltage Medium voltage Accessories

You can find terminations and straight-through joints in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 59

AWG-No. 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 6 6 6


PUR-C-PUR Cu-screened, extrem conditions, halogen-free, EMC-preferred type, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PUR control cables, screened, adapted to DIN VDE 0250 Ⴠ Temperature range -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V until 1 mm² U0/U 450/750 V from 1,5 mm² Ⴠ Test voltage until 1 mm² 2000 V from 1,5 mm² 2500 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance (800 Hz) core/core approx. 150 pF/m core/screen approx. 320 pF/m Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PUR insulation Ⴠ Core identification according to DIN VDE 0293-308 Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Foil taped Ⴠ Copper braided screening with 80-85% coverage Ⴠ PUR outer jacket Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

High flexibility at low temperatures High abrasion resistance Break and cut resistant Tear resistant Resistant to Oils and fats Coolant and chemicals Non-alcoholic fuels and kerosene Atmospheric influences UV-radiation Oxygene and ozone Microbes and rotting Sea and waste water Vibrations Acids and Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (O). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application PUR-C-PUR screened cables are well suited as data transfer and connection cables for the machine and motor industries due to the good level of copper screening which blocks strong electrical disturbances. This cable type has proven to be especially suited to use in extreme weather and environmental conditions due to its good thermal and chemical properties. (Temperature range -40 °C to +80 °C). In addition to this it also possesses excellent mechanical properties, e.g. pressure resistance and good abrasive resistant qualities, all of which go to guarantee a long life. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22315 22316 22317 22318 22319 22339 22340 22341 22342

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1

Outer Ø Cop. approx. mm weight kg / km 6,8 40,0 7,4 52,0 8,0 60,0 8,8 71,0 9,5 80,0 7,3 50,0 7,7 60,0 8,3 71,0 9,2 88,0

Weight approx. kg / km 65,0 80,0 95,0 126,0 150,0 80,0 95,0 106,0 149,0

AWG-No. 18 18 18 18 18 17 17 17 17

Part no. 22364 22365 22366 22367 22385 22386 22387 22388

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 8,8 63,0 9,3 80,0 10,3 97,0 11,2 119,0 10,2 96,0 10,8 144,0 12,0 148,0 13,2 181,0

Weight approx. kg / km 101,0 125,0 150,0 210,0 142,0 169,0 225,0 275,0

AWG-No. 16 16 16 16 14 14 14 14

Dimensions and specifications may be changed without prior notice. (RA02)

A 60


JZ-500 HMH MEGAFLEX® 500 JZ-600 HMH JB-750 HMH (H)03 Z1Z1-F (H)05 Z1Z1-F JZ-500 HMH-C MEGAFLEX® 500-C JZ-600 HMH-C JB-750 HMH-C Photo: HELUKABEL®

Halogen-free Control Cables In all locations, due to damages of large amount of materials and more of importance to protect human life and technical equipment against damages caused by fire and also for technical enquiries of insurance, the installation of halogen-free security cables are required. You will find on the following pages the instructions for installation as well as the test methods and laying instructions for the halogenfree security cables.

A 61

The most important advantages: • No fire propagation from point of fire • Functionallity for important systems • No corrosion and damage caused by released corrosive gases and vapours • Protection of human life and valuable materials, especially for high quality machines, EDP systems etc. • Prevention of heavy and unexpected subsequent damages • Low smoke density helps rescue and fire extinguishing


JZ-500 HMH

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , meter marking 1)

A

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable, core construction adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius flexing approx. 12,5x cable ø fixed installation approx. 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free compound TI6, to E DIN VDE 0281 part 14 Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Halogen-free sheath compound TM7, to E DIN VDE 0281 part 14 Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ ¹) For the critical applications we advise for consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: JZ-500 HMH-C, see page A 71

Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in air-conditioning and steel production works. For fixed installation or flexible application, directed without forcing by casual, not constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and also for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in shaked or stamped concrete, not suitable for imbedding in solidified or compressed concrete. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11201 11202 11332 11203 11333 11204 11334 11205 11206 11207 11208 11209

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5

Outer Ø Cop. approx. mm weight kg / km 4,9 9,6 5,2 14,4 5,2 14,4 5,6 19,0 5,6 19,0 6,3 24,0 6,3 24,0 6,9 33,6 7,4 38,0 8,3 48,0 8,8 58,0 10,2 76,0

Weight approx. kg / km 43,0 50,0 50,0 60,0 60,0 71,0 71,0 84,0 101,0 121,0 142,0 183,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 11210 11211 11212 11213 11214 11215 11216 11217 11218 11219 11220

No.cores x cross-sec. mm² 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 37 G 0,5 41 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5

Outer Ø Cop. approx. mm weight kg / km 11,0 86,0 11,5 96,0 12,9 120,0 13,8 144,0 14,9 163,0 14,9 178,0 16,1 197,0 16,1 202,0 17,9 240,0 19,0 293,0 19,7 312,0

Weight approx. kg / km 204,0 227,0 283,0 324,0 367,0 381,0 417,0 454,0 519,0 635,0 694,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20

Continuation Ⴇ

A 62


JZ-500 HMH

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , meter marking 1)

Part no. 11221 11222 11335 11223 11336 11224 11337 11225 11338 11226 11227 11228 11229 11230 11231 11232 11233 11234 11235 11236 11237 11238 11239 11240 11241 11242 11339 11243 11340 11244 11245 11246 11247 11248 11249 11250 11251 11252 11253 11254 11255 11256 11257 11258 11259 11260 11261 11341 11262 11263 11264 11265 11266 11267 11268 11269 11270 11271 11272 11273 11274 11275 11276

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 37 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 37 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 34 G 1,5 37 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,3 14,4 5,6 21,6 5,6 21,6 6,3 29,0 6,3 29,0 6,9 36,0 6,9 36,0 7,5 50,0 7,5 50,0 8,2 58,0 9,2 72,0 9,8 86,0 11,4 115,0 12,2 130,0 12,7 144,0 14,3 180,0 15,3 216,0 16,7 245,0 16,7 260,0 18,0 296,0 18,0 302,0 19,8 360,0 21,2 439,0 21,7 468,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 8,1 67,0 8,7 77,0 9,8 96,0 10,4 115,0 12,3 154,0 12,9 173,0 13,7 192,0 15,4 240,0 17,9 326,0 17,9 355,0 19,4 394,0 19,4 403,0 21,2 480,0 22,5 586,0 23,5 628,0 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 8,3 72,0 9,2 101,0 9,9 115,0 10,9 144,0 12,0 173,0 13,9 230,0 14,6 259,0 15,5 288,0 17,4 360,0 20,2 490,0 20,2 533,0 24,2 720,0 25,8 878,0 26,7 936,0

Weight approx. kg / km 47,0 56,0 56,0 69,0 69,0 83,0 83,0 114,0 114,0 136,0 172,0 183,0 241,0 266,0 291,0 374,0 450,0 517,0 541,0 611,0 621,0 742,0 853,0 909,0 63,0 74,0 74,0 90,0 90,0 109,0 151,0 184,0 224,0 243,0 314,0 361,0 387,0 496,0 670,0 713,0 784,0 824,0 952,0 1140,0 1201,0 70,0 94,0 94,0 112,0 141,0 191,0 224,0 282,0 311,0 392,0 450,0 497,0 630,0 842,0 897,0 1277,0 1460,0 1612,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 11277 11278 11279 11280 11281 11282 11283 11284 11285 11286 11287 11288 11289 11290 11291 11292 11293 11294 11295 11296 11297 11298 11299 11300 11301 11302 11303 11304 11305 11306 11307 11308 11309 11310 11311 11312 11313 11314 11315 11316 11317 11318 11319 11320 11321 11322 11323 11324 11325 11326 11327 11328 11329 11330 11331

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 8 G 4 10 G 4 12 G 4 16 G 4 18 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120

Dimensions and specifications may be changed without prior notice. (RA03)

Quality assurance inspections with the aid of a stereo microscope at our Windsbach factory.

A 63

Outer Ø Cop. approx. mm weight kg / km 7,8 48,0 8,3 72,0 9,2 96,0 10,1 120,0 11,2 168,0 12,3 192,0 13,9 240,0 14,8 288,0 17,1 384,0 18,2 432,0 19,1 480,0 21,6 600,0 23,0 720,0 9,3 77,0 9,8 115,0 11,0 154,0 12,3 192,0 13,6 269,0 14,6 307,0 17,8 384,0 18,2 461,0 20,6 614,0 21,9 691,0 11,0 115,0 11,9 173,0 13,0 230,0 14,5 288,0 16,2 403,0 14,0 192,0 14,8 288,0 16,4 384,0 18,3 480,0 20,2 672,0 16,8 307,0 18,2 461,0 20,0 614,0 22,6 768,0 24,8 1075,0 22,2 720,0 24,9 960,0 27,7 1200,0 25,6 1008,0 28,4 1344,0 31,7 1680,0 30,9 1440,0 34,2 1920,0 38,3 2400,0 36,5 2016,0 40,3 2688,0 45,3 3360,0 41,1 2736,0 45,8 3648,0 50,7 4560,0 47,0 3456,0 51,4 4608,0

Weight approx. kg / km 118,0 151,0 181,0 224,0 316,0 370,0 451,0 499,0 720,0 769,0 911,0 1047,0 1280,0 199,0 247,0 299,0 369,0 463,0 601,0 698,0 790,0 1130,0 1280,0 266,0 360,0 429,0 529,0 631,0 440,0 550,0 708,0 862,0 1124,0 642,0 830,0 1060,0 1270,0 1794,0 1190,0 1594,0 2014,0 1590,0 2200,0 2693,0 2571,0 3087,0 3980,0 3207,0 4077,0 5501,0 4708,0 5590,0 6972,0 5515,0 7100,0

AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0


MEGAFLEX® 500

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable, core-structure adapted to DIN VDE 0281 part 14, to UL-Style 20939, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Hydrolysis resistant Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3/ BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3-24 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Ⴠ Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN EN 60811-2-1 Ⴠ Hydrolysis-resistant to DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2

Approved to UL/CSA see section N, page N 54

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Also available as a 0,6/1 kV cable under consideration of economical minimum quantities. MEGAFLEX® 600 Ⴠ screened analogue type: MEGAFLEX® 500-C, see page A 73, N 56

Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13344 13345 13346 13347 13348 13349 13350 13351 13352 13353 13354 13355

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5

Outer Ø Cop. approx. mm weight kg / km 4,8 9,6 5,1 14,4 5,1 14,4 5,7 19,0 5,7 19,0 6,2 24,0 6,2 24,0 7,4 33,6 8,0 38,0 8,8 48,0 9,1 58,0 10,0 76,0

Weight approx. kg / km 43,0 50,0 50,0 60,0 60,0 71,0 71,0 84,0 101,0 121,0 142,0 183,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 13356 13357 13359 13360 13361 13362 13363 13364 13365 13366 13367

No.cores x cross-sec. mm² 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 37 G 0,5 41 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5

Outer Ø Cop. approx. mm weight kg / km 10,7 86,0 11,2 96,0 12,7 120,0 13,5 144,0 14,5 163,0 15,0 178,0 15,8 197,0 15,8 202,0 17,3 240,0 19,4 293,0 19,4 312,0

Weight approx. kg / km 204,0 227,0 283,0 324,0 367,0 381,0 417,0 454,0 519,0 635,0 694,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20

Continuation Ⴇ

A 64


MEGAFLEX® 500

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, meter marking

Part no. 13368 13369 13370 13371 13372 13373 13374 13375 13376 13377 13378 13379 13380 13381 13382 13383 13384 13385 13386 13387 13388 13389 13390 13392 13393 13394 13395 13396 13397 13398 13399 13400 13401 13402 13403 13404 13405 13406 13407 13408 13409 13410 13411 13412 13413 13414 13415 13416 13417 13418 13419 13420 13421 13422 13423 13425 13426 13427 13428 13429 13430 13431 13432

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 37 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 37 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 34 G 1,5 37 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,2 14,4 5,5 21,6 5,5 21,6 6,2 29,0 6,2 29,0 6,8 36,0 6,8 36,0 8,1 50,0 8,1 50,0 8,9 58,0 9,6 72,0 9,9 86,0 11,2 115,0 11,9 130,0 12,6 144,0 14,1 180,0 15,4 216,0 16,4 245,0 17,2 260,0 17,6 296,0 17,6 302,0 19,8 360,0 20,9 439,0 21,5 468,0 5,5 19,2 6,0 29,0 6,0 29,0 6,6 38,4 6,6 38,4 7,2 48,0 8,6 67,0 9,4 77,0 10,4 96,0 10,7 115,0 12,0 154,0 12,7 173,0 13,5 192,0 15,2 240,0 17,4 326,0 18,4 355,0 18,9 394,0 18,9 403,0 21,0 480,0 22,2 586,0 22,8 628,0 6,1 29,0 6,5 43,0 6,5 43,0 7,2 58,0 7,9 72,0 9,5 101,0 10,4 115,0 11,3 144,0 11,7 173,0 13,3 230,0 14,0 259,0 14,9 288,0 16,8 360,0 19,4 490,0 20,2 533,0 23,4 720,0 24,8 878,0 26,0 936,0

Weight approx. kg / km 47,0 56,0 56,0 69,0 69,0 83,0 83,0 114,0 114,0 136,0 172,0 183,0 241,0 266,0 291,0 374,0 450,0 517,0 541,0 611,0 621,0 742,0 853,0 909,0 63,0 74,0 74,0 90,0 90,0 109,0 151,0 184,0 224,0 243,0 314,0 361,0 387,0 496,0 670,0 713,0 784,0 824,0 952,0 1140,0 1201,0 70,0 94,0 94,0 112,0 141,0 191,0 224,0 282,0 311,0 392,0 450,0 497,0 630,0 842,0 897,0 1277,0 1460,0 1612,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

A 65

19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 13433 13434 13435 13436 13437 13438 13439 13440 13441 13442 13443 13444 13445 13446 13447 13448 13449 13450 13451 13452 13453 13454 13455 13456 13457 13458 13459 13460 13461 13462 13463 13464 13465 13466 13467 13468 13469 13470 13471 13472 13473 13474 13475 13476 13477 13478 13479 13480 13481 13482 13483 13484 13485 13486 13487 13488 13489

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 8 G 4 10 G 4 12 G 4 16 G 4 18 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 3 G 150 4 G 150

Outer Ø Cop. approx. mm weight kg / km 7,6 48,0 8,3 72,0 9,1 96,0 10,2 120,0 12,1 168,0 13,2 192,0 14,6 240,0 15,2 288,0 16,8 384,0 18,1 432,0 19,0 480,0 22,2 600,0 22,9 720,0 9,2 77,0 9,9 115,0 11,0 154,0 12,1 192,0 13,3 269,0 15,9 307,0 17,3 384,0 18,3 461,0 20,2 614,0 21,8 691,0 10,8 115,0 11,7 173,0 13,0 230,0 14,5 288,0 16,0 403,0 14,0 192,0 15,0 288,0 16,8 384,0 18,7 480,0 20,6 672,0 16,5 307,0 17,6 461,0 19,7 641,0 21,9 768,0 24,4 1075,0 22,5 720,0 25,2 960,0 27,9 1200,0 26,3 1008,0 29,2 1344,0 32,7 1680,0 31,5 1440,0 35,0 1920,0 38,7 2400,0 37,2 2016,0 42,2 2688,0 47,4 3360,0 42,1 2736,0 47,0 3648,0 52,3 4560,0 46,6 3456,0 51,4 4608,0 53,0 4320,0 59,0 5760,0

Weight approx. kg / km 118,0 151,0 181,0 224,0 316,0 370,0 451,0 499,0 720,0 769,0 911,0 1047,0 1280,0 199,0 247,0 299,0 369,0 463,0 601,0 698,0 790,0 1130,0 1280,0 266,0 360,0 429,0 529,0 631,0 440,0 550,0 708,0 862,0 1124,0 642,0 830,0 1060,0 1270,0 1794,0 1190,0 1594,0 2014,0 1590,0 2200,0 2693,0 2571,0 3087,0 3980,0 3207,0 4077,0 5501,0 4708,0 5590,0 6972,0 5515,0 7100,0 6279,0 7781,0

AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil


JZ-600 HMH

flexible control cable, halogen-free, extremely fire resistant, oil

resistant , 0,6/1kV, meter marking 1)

A

Technical data

Cable structure

Properties

Ⴠ Halogen-free, flexible control cable, adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed -40 °C to +70 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius for permanent bending approx. 15x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Halogen-free polymer core insulation, TI6 acc. to E DIN VDE 0281 Part 14 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Halogen-free polymer sheath, TM7 acc. to E DIN VDE 0281 Part 14 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ ¹) For critical applications recommend you request a consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test acc. to VDE 0482-332-3 BS 4066 Part 3/ DIN EN 60332-3/IEC 60332-3 (as per DIN VDE 0472 Part 804 Test Method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of corrosive gases acc. to VDE 0482, Part 267/ DIN EN 50267-2-2/ IEC 607542 (as per DIN VDE 0472, Part 813) Ⴠ Halogen-free acc. to VDE 0482, Part 267/ DIN EN 50267-2-1/ IEC 60754-1 (as per DIN VDE 0472, Part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ screened analogue type: JZ-600 HMH-C, see page A 75

Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed without forcing by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and outdoors (fixed installation) and for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in vibration, compacted or compressed concrete. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12723 12724 12725 12726 12727 12728 12729 12730 12731 12732 12733 12734

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,3 9,6 6,6 14,4 6,6 14,4 7,2 19,0 7,2 19,0 8,0 24,0 8,0 24,0 8,7 33,6 10,6 48,0 11,4 58,0 13,8 86,0 16,1 120,0

Weight approx. kg / km 57,0 69,0 69,0 104,0 104,0 121,0 121,0 145,0 186,0 224,0 292,0 357,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 12735 12736 12737 12738 12739 12740 12741 12742 12743 12744 12745 12746

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 10 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,6 14,4 6,9 21,6 6,9 21,6 7,5 29,0 7,5 29,0 8,4 36,0 8,4 36,0 9,3 50,0 11,1 72,0 12,2 86,0 14,5 130,0 17,2 180,0

Weight approx. kg / km 68,0 77,0 77,0 136,0 136,0 152,0 152,0 208,0 250,0 271,0 387,0 498,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 66


JZ-600 HMH

flexible control cable, halogen-free, extremely fire resistant, oil

resistant , 0,6/1kV, meter marking 1)

Part no. 12747 12748 12749 12750 12751 12752 12753 12754 12755 12756 12757 12758 12759 12760 12761 12762 12763 12764 12765 12766 12767 12768 12769 12770 12771 12772 12773 12774 12775 12776 12777 12778 12779 12780 12781 12782

No.cores x cross-sec. mm² 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 7 G 1 10 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 7 G 1,5 10 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

Outer Ø Cop. approx. mm weight kg / km 7,0 19,2 7,4 29,0 7,4 29,0 8,2 38,4 8,2 38,4 9,2 48,0 9,2 48,0 9,9 67,0 11,9 96,0 13,1 115,0 15,7 173,0 18,6 240,0 8,2 29,0 8,6 43,0 8,6 43,0 9,6 58,0 9,6 58,0 10,7 72,0 10,7 72,0 11,6 101,0 15,2 144,0 15,5 173,0 18,6 259,0 22,5 360,0 9,6 48,0 10,1 72,0 10,1 72,0 11,2 96,0 11,2 96,0 12,5 120,0 12,5 120,0 13,8 168,0 16,7 288,0 18,3 432,0 22,0 480,0 26,2 600,0

Weight approx. kg / km 82,0 99,0 99,0 140,0 140,0 160,0 160,0 217,0 271,0 301,0 417,0 576,0 97,0 119,0 119,0 148,0 148,0 172,0 172,0 243,0 311,0 392,0 529,0 741,0 160,0 177,0 177,0 209,0 209,0 272,0 272,0 340,0 561,0 799,0 940,0 1121,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

A 67

17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14

Part no. 12783 12784 12785 12786 12787 12788 12789 12790 12791 12792 12793 12794 12795 12796 12797 12798 12799 12800 12801 12802 12803 12804

No.cores x cross-sec. mm² 3 G 4 4 G 4 5 G 4 3 G 6 4 G 6 5 G 6 3 G 10 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 11,7 115,0 13,0 154,0 14,5 192,0 13,1 173,0 14,5 230,0 16,2 288,0 16,5 288,0 18,2 384,0 20,3 480,0 20,1 461,0 22,3 614,0 25,0 768,0 24,8 720,0 27,4 960,0 30,5 1200,0 27,1 1008,0 30,0 1344,0 33,3 1680,0 35,8 1920,0 40,9 2688,0 46,2 3648,0 51,6 4608,0

Weight approx. kg / km 255,0 319,0 423,0 380,0 441,0 657,0 668,0 796,0 972,0 832,0 1122,0 1604,0 1457,0 1611,0 2070,0 1914,0 2424,0 2970,0 3467,0 4491,0 6170,0 7618,0

AWG-No. 12 12 12 10 10 10 8 8 8 6 6 6 4 4 4 2 2 2 1 2/0 3/0 4/0


JB-750 HMH

flexible control cable, coloured core, halogen-free, extremely

fire resistant, oil resistant1), meter marking

A

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable, adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 12,5x cable ø fixed installation approx. 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free compound TI6, to E DIN VDE 0281 part 14 Ⴠ Colour coded to DIN VDE 0293-308 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Halogen-free sheath compound TM7, to E DIN VDE 0281 part 14 Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ ¹) For the critical applications we advise for consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test to VDE 0482-332-3 BS 4066 part 3/ DIN EN 60332-3/IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: JB-750 HMH-C, see page A 77

Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in air-conditioning and steel production works. For fixed installation or flexible application, directed without forcing by casual, not constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and also for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in shaked or stamped concrete, not suitable for imbedding in solidified or compressed concrete. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11965 11966 11967 11968 11969 11970 11971 11972 11973 11974 11975

No.cores x cross-sec. mm² 3 G 1,5 4 G 1,5 5 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 3 G 4 4 G 4 5 G 4 4 G 6 5 G 6

Outer Ø Cop. approx. mm weight kg / km 6,8 43,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 96,0 10,1 120,0 9,8 115,0 11,0 154,0 12,3 192,0 13,0 230,0 14,5 288,0

Weight approx. kg / km 110,0 140,0 181,0 181,0 223,0 269,0 238,0 292,0 357,0 392,0 501,0

AWG-No. 16 16 16 14 14 14 12 12 12 10 10

Part no. 11976 11977 11978 11979 11980 11981 11982 11983 11984 11985 11986 11987

No.cores x cross-sec. mm² 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 16,4 384,0 18,3 480,0 20,0 614,0 22,6 768,0 24,9 960,0 27,7 1200,0 28,4 1344,0 31,7 1680,0 34,2 1920,0 40,3 2688,0 45,8 3648,0 51,4 4608,0

Weight approx. kg / km 750,0 916,0 1037,0 1280,0 1504,0 1883,0 2057,0 2575,0 2808,0 3964,0 4951,0 6387,0

AWG-No. 8 8 6 6 4 4 2 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice. (RA03)

A 68


(H)03 Z1Z1-F

halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ flexible halogen-free control cable according E DIN VDE 0281 part 14 pr HD 21.14 S1 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/300 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Bare copper, fine wire conductor, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5, HD 383 Ⴠ Insulating jacket thermoplastic compound, TI6 according to DIN VDE 0281 part 14, appendix A Ⴠ Core identification according to DIN VDE 0293-308 Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Core stranded with optimal lay-length Ⴠ Outer sheath, thermoplastic compound, TM7 according DIN VDE 0281 part 14, appendix B Ⴠ Jacket colour by request Ⴠ with meter marking, change-over in 2011

Ⴠ Tests Tested for flame retardation to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Smoke density to VDE 0482 part 268-2 Ⴠ Halogen-free to HD 21.14 appendix C Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Colour code: 0 = RAL 9005, black 1 = RAL 9003, white 2 = RAL 5015, blue 3 = RAL 6018, green 4 = RAL 8003, brown 5 = RAL 1021, yellow 6 = RAL 3000, red 7 = RAL 2003, orange 8 = RAL 4005, violet 9 = RAL 7001/7032, grey Ⴠ Please add the individual part no. for order with the identification colour code. Further colours on request.

Application These cables may be used when halogen-free, low smoke and corrosive gas properties are required in case of fire. For low mechanical demands in the house, kitchen and office, for small equipment such as, for example, office machines, radios, table and stranded lamps. Not suitable for: Cooking and heating equipment, use in high temperature areas (for example, in lighting equipment), outside use, industrial use or idustrial electrical tools, cables with a nominal cross-section of 0,75 mm² comply with the same recommendations as for cable (H)05 Z1Z1-F. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 3233_ 3234_ 3235_

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,0 9,6 5,3 14,4 5,8 19,2

Weight approx. kg / km 39,0 46,0 56,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

A 69

20 20 20

Part no. 3236_ 3237_ 3238_

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75

Outer Ø Cop. approx. mm weight kg / km 5,4 14,4 5,7 21,6 6,3 29,0

Weight approx. kg / km 47,0 55,0 69,0

AWG-No. 18 18 18


(H)05 Z1Z1-F

halogen-free, meter marking

A

Technical data

Cable structure

Properties

Ⴠ flexible halogen-free control cable according E DIN VDE 0281 part 14 pr HD 21.14 S1 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2500 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Bare copper, fine wire conductor, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5, HD 383 Ⴠ Insulating jacket thermoplastic compound, TI6 according to DIN VDE 0281 part 14, appendix A Ⴠ Core identification according to DIN VDE 0293-308 Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Core stranded with optimal lay-length Ⴠ Outer sheath, thermoplastic compound, TM7 according DIN VDE 0281 part 14, appendix B Ⴠ Jacket colour by request Ⴠ with meter marking, change-over in 2011

Ⴠ Tests Tested for flame retardation to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Smoke density to VDE 0482 part 268-2 Ⴠ Halogen-free to HD 21.14 appendix C Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Colour code: 0 = RAL 9005, black 1 = RAL 9003, white 2 = RAL 5015, blue 3 = RAL 6018, green 4 = RAL 8003, brown 5 = RAL 1021, yellow 6 = RAL 3000, red 7 = RAL 2003, orange 8 = RAL 4005, violet 9 = RAL 7001/7032, grey Ⴠ Please add the individual part no. for order with the identification colour code. Further colours on request.

Application These cables may be used when halogen-free, low smoke and corrosive gas properties are required in case of fire. For moderate mechanical demands in the house, kitchen and office, for house equipment in damp rooms (for example: washing machines, spin-dryers and refrigerators). Suitable for cooking and heating equipment, providing the cable is not in contact with hot components or heat radiation. Not suitable for: in high temperature areas (for example, in lighting equipment), outside buildings, in industrial or agricultural buildings, connection of electrical power tools. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 3027_ 3028_ 3029_ 3030_ 3031_ 3032_ 3034_ 3035_ 3036_ 3037_ 3038_ 3039_ 3040_ 3041_ 3042_

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5

Outer Ø Cop. approx. mm weight kg / km 6,2 14,4 6,6 21,6 7,1 29,0 8,0 36,0 6,6 19,0 6,9 29,0 7,7 38,0 8,4 48,0 7,4 29,0 8,1 43,0 9,1 58,0 10,1 72,0 9,3 48,0 10,1 72,0 11,0 96,0

Weight approx. kg / km 58,0 68,0 81,0 102,0 67,0 81,0 101,0 107,0 87,0 109,0 117,0 169,0 138,0 172,0 210,0

AWG-No. 18 18 18 18 17 17 17 17 16 16 16 16 14 14 14

Part no. 3043_ 3044_ 3045_ 3046_ 3047_

No.cores x cross-sec. mm² 5 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4

Outer Ø Cop. approx. mm weight kg / km 12,3 120,0 10,6 76,8 11,5 115,2 12,5 153,6 14,1 192,0

Weight approx. kg / km 260,0 190,0 242,0 298,0 371,0

AWG-No. 14 12 12 12 12

Dimensions and specifications may be changed without prior notice. (RA03)

A 70


JZ-500 HMH-C

flexible control cable, halogen-free, extremely fire

resistant, oil resistant , Cu-screened, EMC-preferred type 1)

Technical data

Cable structure

Properties

Ⴠ Halogen-free core flexible control cable adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius flexing approx. 12,5x cable ø fixed installation approx. 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free compound TI6, to E DIN VDE 0281 part 14 Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores laid up in layers with optimal lay-length Ⴠ Separating layer Ⴠ Screen braid of tinned copper wires, coverage approx. 85% Ⴠ Halogen-free sheath compound TM7, to E DIN VDE 0281 part 14 Ⴠ Jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ ¹) For the critical applications we advise for consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test to VDE 0482-332-3, BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ unscreened analogue type: JZ-500 HMH, see page A 62

Application Halogen-free, flame retardant control cables are used for instrumentation and control cables in tooling machinery, conveyor and transportation belts, production lines, in plant construction, air-conditioning systems as well as in iron and steel works. For fixed installation or for flexing applications, for casual, not constantly recurring free movement without forced motion and without tensile stress for medium mechanical loads. The cable is suitable for use in dry, damp and wet environments for installation above, on, in and beneath plaster as well as in masonry and concrete walls except for direct embedding in vibrated, compacted or tamped concrete, not suitable for imbedding in solidified or compressed concrete. An interference-free transmission of signals and pulse in assured by the high degree of screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11656 11657 11342 11658 11343 11659 11660 11663 11665 11667

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,7 35,0 5,9 42,0 5,9 42,0 6,4 47,0 6,4 47,0 6,9 56,0 7,6 69,0 9,7 108,0 11,5 145,0 13,6 240,0

Weight approx. kg / km 46,0 56,0 56,0 62,0 62,0 75,0 98,0 158,0 216,0 315,0

AWG-No. 20 20 20 20 20 20 20 20 20 20

Part no. 11678 11679 11344 11680 11345 11681 11346 11682 11347 11685 11687 11689

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 12 G 0,75 18 G 0,75 25 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,3 52,0 6,3 52,0 6,8 60,0 6,8 60,0 7,4 71,0 7,4 71,0 8,2 91,0 8,2 91,0 10,5 142,0 12,7 212,0 15,0 281,0

Weight approx. kg / km 60,0 68,0 68,0 78,0 78,0 95,0 95,0 130,0 130,0 203,0 290,0 413,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

A 71


JZ-500 HMH-C

flexible control cable, halogen-free, extremely fire

resistant, oil resistant , Cu-screened, EMC-preferred type 1)

Part no. 11700 11701 11348 11702 11349 11703 11704 11707 11709 11711 11722 11723 11350 11724 11725 11726 11729 11731 11733 11744 11745 11746 11747 11748 11751 11766 11768 11769 11770 11771 11781 11782 11783 11784 11785 11786 11787 11788 11789 11790 11793

No.cores x cross-sec. mm² 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 G 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 6,4 50,0 6,7 60,0 6,7 60,0 7,2 71,0 7,2 71,0 8,0 88,0 8,7 111,0 11,4 184,0 13,5 260,0 16,2 349,0 7,0 63,0 7,4 80,0 7,4 80,0 8,1 97,0 9,0 119,0 9,8 147,0 12,8 267,0 15,5 374,0 18,5 526,0 8,4 96,0 8,8 144,0 9,8 148,0 10,8 181,0 11,9 255,0 15,8 441,0 9,9 120,0 10,4 174,0 11,6 230,0 12,9 273,0 14,2 316,0 11,7 173,0 12,5 240,0 13,8 305,0 15,3 439,0 16,9 505,0 14,5 255,0 15,5 350,0 17,1 535,0 19,1 592,0 21,2 810,0 20,8 740,0

Weight approx. kg / km 66,0 80,0 80,0 100,0 100,0 130,0 160,0 260,0 382,0 540,0 88,0 100,0 100,0 125,0 158,0 210,0 340,0 480,0 702,0 132,0 168,0 195,0 222,0 345,0 572,0 184,0 238,0 305,0 388,0 504,0 270,0 328,0 416,0 510,0 670,0 420,0 495,0 785,0 855,0 1308,0 882,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6

Part no. 11794 11812 11795 11796 11797 11798 11799 11800 11801 11802 11803 11804 11805 11806 11807 11808 11809 11810 11811 11813

No.cores x cross-sec. mm² 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 4 G 185

Outer Ø Cop. approx. mm weight kg / km 23,4 895,0 25,6 1282,0 23,0 1070,0 25,7 1140,0 28,5 1380,0 26,4 1240,0 29,2 1576,0 32,5 1930,0 31,7 1675,0 35,0 2155,0 39,1 2794,0 37,3 2288,0 41,1 3120,0 46,1 3705,0 42,2 3010,0 46,9 4043,0 51,8 5026,0 47,3 3812,0 52,5 5069,0 65,5 8040,0

Weight approx. kg / km 1293,0 2149,0 1432,0 1911,0 2414,0 1914,0 2542,0 3180,0 3080,0 3550,0 4753,0 3840,0 4939,0 6572,0 5651,0 6690,0 8370,0 6342,0 8453,0 10800,0

AWG-No. 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 350 kcmil

Dimensions and specifications may be changed without prior notice. (RA03)

A 72

A


MEGAFLEX® 500-C

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, screened, EMC-preferred types, meter marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable, core-structure adapted to DIN VDE 0281 part 14, to UL-Style 20939, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2 Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Separating foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3 / BS 4066 part 3/ DIN EN 60332-3/IEC 60332-3 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN 60811-2-1 Ⴠ Hydrolysis-resistant to DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2

Approved to UL/CSA see section N, page N 56

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: MEGAFLEX® 500, see page A 64, N 54

Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.An interference-free transmission of signals and pulse in assured by the high degree of screening. As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13500 13501 13502 13504 13503 13505 13506 13507

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 x 0,5 4 G 0,5 5 G 0,5 5 x 0,5 7 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,7 35,0 6,0 42,0 6,0 42,0 6,5 47,0 6,5 47,0 7,0 56,0 7,0 56,0 7,9 69,0

Weight approx. kg / km 46,0 56,0 56,0 62,0 62,0 75,0 75,0 98,0

AWG-No. 20 20 20 20 20 20 20 20

Part no. 13508 13509 13510 13511 13512 13514 13515

No.cores x cross-sec. mm² 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5

Outer Ø Cop. approx. mm weight kg / km 8,5 80,0 9,3 94,0 9,6 108,0 10,7 129,0 11,2 145,0 11,9 172,0 13,4 240,0

Weight approx. kg / km 116,0 135,0 158,0 210,0 216,0 240,0 315,0

AWG-No. 20 20 20 20 20 20 20

Continuation Ⴇ

A 73


MEGAFLEX® 500-C

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, screened, EMC-preferred types, meter marking

Part no. 13516 13517 13518 13519 13520 13521 13522 13523 13524 13525 13526 13527 13528 13529 13530 13531 13532 13533 13534 13535 13536 13537 13538 13539 13540 13541 13542 13543 13544 13545 13546 13547 13548 13549 13550 13552 13554 13556 13557 13558 13559 13560 13561

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,4 52,0 6,4 52,0 6,9 60,0 6,9 60,0 7,4 71,0 7,4 71,0 8,6 91,0 8,6 91,0 9,4 110,0 10,2 137,0 10,4 142,0 11,6 200,0 12,4 212,0 12,9 238,0 14,8 281,0 6,4 50,0 6,7 60,0 6,7 60,0 7,3 71,0 7,3 71,0 7,8 88,0 9,1 111,0 9,9 127,0 10,8 150,0 11,2 184,0 12,3 209,0 13,2 260,0 13,8 317,0 15,8 349,0 6,6 63,0 6,9 80,0 6,9 80,0 7,5 97,0 8,4 119,0 10,0 147,0 10,7 170,0 11,8 193,0 12,1 267,0 13,6 315,0 14,6 374,0 15,3 396,0 17,9 526,0

Weight approx. kg / km 60,0 68,0 68,0 78,0 78,0 95,0 95,0 130,0 130,0 145,0 180,0 203,0 275,0 290,0 320,0 413,0 66,0 80,0 80,0 100,0 100,0 130,0 160,0 197,0 232,0 260,0 346,0 382,0 440,0 540,0 88,0 100,0 100,0 125,0 158,0 210,0 244,0 315,0 340,0 424,0 480,0 545,0 702,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 13562 13563 13565 13566 13567 13568 13569 13570 13571 13572 13573 13574 13575 13576 13577 13578 13579 13580 13581 13582 13583 13584 13585 13586 13587 13588 13589 13590 13591 13592 13593 13594 13595 13596 13597

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 4 G 25 4 x 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150

Outer Ø Cop. approx. mm weight kg / km 8,3 96,0 9,0 144,0 9,8 148,0 10,9 181,0 12,9 255,0 13,8 285,0 15,8 340,0 15,9 441,0 9,8 120,0 10,6 174,0 11,5 230,0 12,7 273,0 13,9 316,0 11,5 173,0 12,4 240,0 13,8 305,0 15,7 439,0 16,6 505,0 14,9 255,0 15,9 350,0 17,8 535,0 19,6 592,0 21,6 810,0 17,3 422,0 18,5 585,0 20,8 740,0 22,9 895,0 25,0 1282,0 26,2 1140,0 30,4 1576,0 34,6 2155,0 41,3 3120,0 46,2 4043,0 51,0 5069,0 59,0 5792,0

Weight approx. kg / km 132,0 168,0 195,0 256,0 345,0 390,0 482,0 572,0 220,0 251,0 305,0 388,0 504,0 270,0 351,0 464,0 546,0 670,0 461,0 574,0 785,0 914,0 1308,0 670,0 911,0 1105,0 1293,0 2149,0 1911,0 2542,0 3550,0 4939,0 6690,0 8453,0 9104,0

AWG-No. 14 14 14 14 14 17 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 2 1 2/0 3/0 4/0 300 kcmil

Dimensions and specifications may be changed without prior notice. (RA03)

A 74

A


JZ-600 HMH-C

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , 0,6/1kV, screened, EMC-preferred type, meter marking 1)

Technical data

Cable structure

Properties

Ⴠ Halogen-free, flexible control cable, core construction adapted to DIN VDE 0281 Part 14 and DIN VDE 0281 Part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed -40 °C to +70 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius for permanent bending approx. 15x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Halogen-free polymer core insulation, TI6 acc. to E DIN VDE 0281 Part 14 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Inner sheath Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Free-free polymer sheath, TM7 acc. to E DIN VDE 0281 Part 14 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Ⴠ ¹) For critical applications recommend you request a consultation Tests Ⴠ Flame test acc. to VDE 0482-332-3 BS 4066 Part 3/ DIN EN EN 60332-3/IEC 60332-3 (as per DIN VDE 0472 Part 804 Test Method C) Ⴠ Self-extinguishing and flame-resistant acc. to DIN VDE 0482 Part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (as per DIN VDE 0472 Part 804 Test Method B) Ⴠ Corrosiveness of corrosive gases acc. to VDE 0482, Part 267/ DIN EN 50267-2-2/ IEC 607542 (as per DIN VDE 0472, Part 813) Ⴠ Halogen-free acc. to VDE 0482, Part 267/ DIN EN 50267-2-1/ IEC 60754-1 (as per DIN VDE 0472, Part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ unscreened analogue type: JZ-600 HMH, see page A 66

Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed without forcing by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and outdoors (fixed installation) and for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in vibration, compacted or compressed concrete. The dense screening assures interference-free transmission of all signals and impulses. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12850 12851 12852 12853 12854 12855 12856 12857 12858 12859 12860 12861 12862 12863

No.cores x cross-sec. mm² 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

Outer Ø Cop. approx. mm weight kg / km 8,8 45,0 9,6 54,0 10,2 66,0 11,1 79,0 14,0 137,0 16,2 156,0 19,1 250,0 9,3 57,0 9,9 63,0 10,8 76,0 11,5 100,0 14,8 175,0 17,1 240,0 20,2 306,0

Weight approx. kg / km 150,0 170,0 199,0 235,0 320,0 428,0 503,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0

AWG-No. 20 20 20 20 20 20 20 18 18 18 18 18 18 18

Part no. 12864 12865 12866 12867 12868 12869 12870 12871 12872 12873 12874 12875 12876 12877

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5

Outer Ø Cop. approx. mm weight kg / km 9,8 64,0 10,6 76,0 11,4 89,0 12,5 114,0 15,7 186,0 18,4 284,0 21,6 387,0 11,1 82,0 11,8 99,0 13,1 123,0 14,2 148,0 18,1 274,0 21,4 386,0 24,9 531,0

Weight approx. kg / km 163,0 200,0 239,0 289,0 464,0 628,0 855,0 187,0 240,0 289,0 383,0 592,0 806,0 1241,0

AWG-No. 17 17 17 17 17 17 17 16 16 16 16 16 16 16

Continuation Ⴇ

A 75


JZ-600 HMH-C

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , 0,6/1kV, screened, EMC-preferred type, meter marking 1)

Part no. 12878 12879 12880 12881 12882 12883 12884 12885 12886 12887 12888 12889 12890 12891 12892 12893

No.cores x cross-sec. mm² 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 3 G 6 4 G 6 5 G 6 3 G 10 4 G 10 5 G 10

Outer Ø Cop. approx. mm weight kg / km 12,7 148,0 13,8 169,0 15,1 220,0 16,6 284,0 21,3 470,0 25,4 572,0 29,6 740,0 14,4 178,0 15,7 234,0 17,3 284,0 15,9 245,0 17,3 316,0 19,2 442,0 19,7 367,0 21,5 549,0 23,7 604,0

Weight approx. kg / km 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 391,0 527,0 700,0 629,0 731,0 1105,0 1125,0 1345,0 1635,0

AWG-No. 14 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8

Part no. 12894 12895 12896 12897 12898 12899 12900 12901 12902 12903 12904 12905 12906 12907

No.cores x cross-sec. mm² 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150

Outer Ø Cop. approx. mm weight kg / km 26,1 807,0 29,0 940,0 31,8 1345,0 28,7 920,0 31,7 1169,0 35,0 1420,0 31,2 1250,0 34,5 1680,0 38,1 2020,0 40,7 2370,0 46,0 3257,0 51,3 4060,0 56,4 5231,0 64,3 6794,0

Weight approx. kg / km 1395,0 1870,0 2720,0 2465,0 2750,0 3490,0 3230,0 4100,0 4950,0 5780,0 7480,0 10220,0 13750,0 15900,0

AWG-No. 6 6 6 4 4 4 2 2 2 1 2/0 3/0 4/0 4/0

Dimensions and specifications may be changed without prior notice. (RA03)

Bundling, binding, fastening Plastic helix Cable tie Hook and loop cable tie Mounting block

You can find bundling, binding, fastening in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 76

A


JB-750 HMH-C

flexible control cable, coloured core, halogen-free,

screened, extremely fire resistant, oil resistant1), EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free core flexible control cable, adapted to E DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 12,5x cable ø fixed installation approx. 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free compound TI6, to E DIN VDE 0281 part 14 Ⴠ Colour coded to DIN VDE 0293-308 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores laid up in layers with optimal lay-length Ⴠ Separating layer Ⴠ Screen braid of tinned copper wires, coverage approx. 85% Ⴠ Halogen-free sheath compound TM7, to E DIN VDE 0281 part 14 Ⴠ Jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ ¹) For the critical applications we advise for consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test to DIN VDE 0482-332-3 BS 4066 part 3/ DIN EN 60332-3/IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to DIN VDE 0482 part 267/ EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ G = with green-yellow earth core Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ unscreened analogue type: JB-750 HMH, see page A 68

Application Halogen-free, flame retardant control cables are used for instrumentation and control cables in tooling machinery, conveyor and transportation belts, production lines, in plant construction, air-conditioning systems as well as in iron and steel works. For fixed installation or for flexing applications, for casual, not constantly recurring free movement without forced motion and without tensile stress for medium mechanical loads. The cable is suitable for use in dry, damp and wet environments for installation above, on, in and beneath plaster as well as in masonry and concrete walls except for direct embedding in vibrated, compacted or tamped concrete, not suitable for imbedding in solidified or compressed concrete. An interference-free transmission of signals and pulse in assured by the high degree of screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 11942 11943 11944 11945 11946 11947

No.cores x cross-sec. mm² 3 G 1,5 4 G 1,5 5 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 7,4 80,0 8,1 97,0 9,0 119,0 8,8 144,0 9,8 148,0 10,8 181,0

Weight approx. kg / km 125,0 160,0 193,0 198,0 240,0 280,0

AWG-No. 16 16 16 14 14 14

Part no. 11948 11949 11950 11951 11952

No.cores x cross-sec. mm² 3 G 4 4 G 4 5 G 4 4 G 6 5 G 6

Outer Ø Cop. approx. mm weight kg / km 10,4 174,0 11,6 230,0 12,9 273,0 13,8 305,0 15,3 439,0

Weight approx. kg / km 251,0 315,0 396,0 430,0 524,0

AWG-No. 12 12 12 10 10

Continuation Ⴇ

A 77


JB-750 HMH-C

flexible control cable, coloured core, halogen-free,

screened, extremely fire resistant, oil resistant1), EMC-preferred type, meter marking

Part no. 11953 11954 11955 11956 11957 11958

No.cores x cross-sec. mm² 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25

Outer Ø Cop. approx. mm weight kg / km 17,1 535,0 19,1 592,0 20,8 740,0 23,4 895,0 25,7 1140,0 28,5 1380,0

Weight approx. kg / km 804,0 942,0 1190,0 1370,0 1968,0 2514,0

AWG-No.

Part no. 8 8 6 6 4 4

11959 11960 11961 11962 11963 11964

No.cores x cross-sec. mm² 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 29,2 1576,0 32,5 1930,0 34,6 2155,0 41,1 3120,0 46,9 4043,0 52,5 5069,0

Weight approx. kg / km 2540,0 3260,0 3668,0 5076,0 6807,0 8612,0

AWG-No. 2 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice. (RA03)

Marking Marking rings Cable marker Indian pen

You can find marking in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 78

A


OZ-BL OZ-BL-CY OB-BL-PAAR-CY Photo: © iStockphoto.com/Michael Utech

PVC Control Cables for Intrinsically Safe Circuits Electrical cables for intrinsically safe circuits (separate power circuit of hazard type-i-) have to be specially marked with a blue outer sheath (RAL 5015) according to DIN VDE. HELUKABEL® manufactures these cables according to DIN VDE 0165 and in addition, screened types according to DIN VDE 0165, part 1, EN 60079-14 and IEC 60079-14 section 12.2.2.6. As these cables are installed with separate power circuit, the application of green-yellow protective conductor is not allowed.

A 79

The installation of these cables outside of intrinsically safe circuits is not permitted. The installation can be done in dry and damp environments, but not in underground and in open air. The special PVC outer sheath material is resistant to oil and petrol as well as being flame resistant. HELUKABEL® can deliver almost all the cables as per typelists on the following pages, predominantly available in stock. Special cables can be manufactured in a short time.


OZ-BL outer jacket blue, intrinsic safety, flexible, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Control cable, special PVC with blue outer jacket for hazardous areas to hazard type -i- (=intrinsically safe) Ⴠ For intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2 (VDE 0165 part 1) Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance core/core approx. 120 nF/km Ⴠ Inductance approx. 0,68 mH/km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 Teil 811-1-4, EN 60811-1-4

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with white continuous figure imprint to DIN VDE 0293 without earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour blue (RAL 5015) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations. Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For underground laying use NYY with blue outer sheath. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Instrumentation cable RE-2Y(St)Yv with blue outer jacket see catalog part B.

Application For hazardous areas the cables with special marking (blue) (hazard type-i-) used as flexible control and measuring cables to meet the requirements for the installation of electrical apparatus. These installations are not earthed and require a separate power circuit. Those cables are not suitable for underground laying. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 14001 14002 14003 14004 14075 14005 14076 14006 14007 14008 14009 14010 14011 14012 14013 14014 14015 14016 14017 14018

No.cores x cross-sec. mm² 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 8 x 0,75 12 x 0,75 18 x 0,75 25 x 0,75 30 x 0,75 34 x 0,75 41 x 0,75 2 x 1 3 x 1 4 x 1 5 x 1 7 x 1 12 x 1 18 x 1 25 x 1

Outer Ø Cop. approx. mm weight kg / km 5,3 14,4 5,6 21,6 6,3 29,0 6,9 36,0 7,5 52,0 8,2 58,0 9,8 88,0 12,2 130,0 14,3 180,0 15,3 215,0 16,7 245,0 18,0 298,0 5,6 19,0 5,9 29,0 6,6 38,0 7,3 48,0 8,1 67,0 10,4 115,0 12,9 173,0 15,4 240,0

Weight approx. kg / km 46,0 54,0 66,0 80,0 110,0 130,0 179,0 257,0 365,0 448,0 510,0 607,0 60,0 72,0 86,0 104,0 141,0 230,0 343,0 485,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17

Part no. 14019 14020 14021 14022 14023 14024 14025 14026 14027 14100 14101 14102

No.cores x cross-sec. mm² 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 7 x 1,5 12 x 1,5 18 x 1,5 25 x 1,5 30 x 1,5 3 x 2,5 4 x 2,5 5 x 2,5

Outer Ø Cop. approx. mm weight kg / km 6,4 29,0 6,8 43,0 7,4 58,0 8,3 72,0 9,2 101,0 12,0 173,0 14,6 259,0 17,4 360,0 18,6 440,0 8,3 72,0 9,2 96,0 10,1 120,0

Weight approx. kg / km 70,0 90,0 109,0 131,0 184,0 309,0 440,0 620,0 842,0 148,0 178,0 221,0

AWG-No. 16 16 16 16 16 16 16 16 16 14 14 14

Dimensions and specifications may be changed without prior notice. (RA04)

A 80


OZ-BL-CY outer jacket blue, intrinsic safety, flexible, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable, special PVC with blue outer jacket for hazardous areas to hazard type -i- (=intrinsically safe) Ⴠ For intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2. (VDE 0165 part 1) Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance core/core approx. 140 nF/km core/screen approx. 187 nF/km Ⴠ Inductance approx. 0,68 mH/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with white continuous figure imprint to DIN VDE 0293 without earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping of plastic foil Ⴠ Braiding, tinned copper wire screening, approx. 85% coverage Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour blue (RAL 5015) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations. Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For underground laying use NYY with blue outer sheath. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Instrumentation cable RE-2Y(St)Yv with blue outer jacket see catalog part B.

Application For hazardous areas the cables with special marking (blue) (hazard type-i-) used as flexible control and measuring cables to meet the requirements for the installation of electrical apparatus. These installations are not earthed and require a separate power circuit. Those cables are not suitable for underground laying. The copper braided screening ensures the transmission of data signals and free from interference. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 14028 14029 14030 14031 14088 14032 14033 14034 14035 14036 14037 14038 14039 14040 14041 14042 14043 14044 14045 14046 14047 14048 14049

No.cores x cross-sec. mm² 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 18 x 0,75 20 x 0,75 25 x 0,75 30 x 0,75 34 x 0,75 41 x 0,75 2 x 1 3 x 1 4 x 1 5 x 1 7 x 1 12 x 1 18 x 1 25 x 1 34 x 1

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,3 52,0 6,8 60,0 7,4 71,0 8,2 91,0 9,6 110,0 10,3 137,0 10,5 142,0 12,7 212,0 13,3 238,0 15,0 281,0 15,8 320,0 17,2 345,0 18,6 400,0 6,4 50,0 6,7 60,0 7,2 71,0 8,0 88,0 8,7 111,0 11,4 184,0 13,5 260,0 16,2 349,0 18,5 486,0

Weight approx. kg / km 59,0 66,0 77,0 93,0 130,0 145,0 180,0 202,0 292,0 362,0 415,0 486,0 523,0 680,0 65,0 81,0 98,0 127,0 158,0 260,0 380,0 534,0 741,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA04)

A 81

18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17

Part no. 14050 14051 14052 14053 14054 14055 14056 14057 14058 14059

No.cores x cross-sec. mm² 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 7 x 1,5 12 x 1,5 18 x 1,5 25 x 1,5 30 x 1,5 34 x 1,5

Outer Ø Cop. approx. mm weight kg / km 7,0 63,0 7,5 80,0 8,1 97,0 9,0 119,0 9,8 147,0 12,8 267,0 15,4 374,0 18,4 526,0 19,1 555,0 20,8 629,0

Weight approx. kg / km 88,0 100,0 126,0 160,0 208,0 338,0 479,0 705,0 830,0 900,0

AWG-No. 16 16 16 16 16 16 16 16 16 16


OB-BL-PAAR-CY outer jacket blue, intrinsic safety, EMC-preferred type, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable with blue outer jacket for hazardous areas to hazard type -i- for intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2. (VDE 0165 part 1) Ⴠ Conductor resistance at 0,5 mm² ื37,8 Ohm/km at 0,75 mm² ื25,3 Ohm/km Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 900 V (not for power installation) Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance core/core approx. 105 nF/km core/screen approx. 145 nF/km Ⴠ Inductance approx. 0,68 mH/km Ⴠ Characteristic impedance approx. 80 Ohm Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Cores colour coded according to DIN 47100 Ⴠ Cores twisted in pairs Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Foil taped Ⴠ Tinned copper braided screening, approx. 80% coverage Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Colour blue RAL 5015 Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Instrumentation cable RE-2Y(St)Yv with blue outer jacket see catalog part B.

Application For hazardous areas this flexible control cable has been constructed for closed circuit systems in accordance with VDE 0165 part 1, part 12.2.2.6, which covers the requirements for the special marking (blue) of this type (hazard type -i-). The paired construction and the copper screening afford a good protection against electrical interference and ensure the transmission of data signals. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 14077 14078 14079 14080 14081 14082 14083 14084 14085 14086 14087

No.pairs x cross-sec. mm² 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 20 x 2 x 0,5 24 x 2 x 0,5 25 x 2 x 0,5

Outer Ø approx. mm 7,8 8,2 9,0 10,6 12,3 13,5 14,4 16,3 17,7 19,3 19,7

Cop. weight kg / km 47,0 67,0 80,0 108,0 129,0 172,0 235,0 301,0 343,0 394,0 406,0

Weight approx. kg / km 89,0 104,0 126,0 171,0 251,0 282,0 261,0 445,0 525,0 590,0 622,0

AWG-No.

Part no.

20 20 20 20 20 20 20 20 20 20 20

14089 14090 14091 14092 14093 14094 14095 14096 14097 14098 14099

No.pairs x cross-sec. mm² 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75 10 x 2 x 0,75 12 x 2 x 0,75 16 x 2 x 0,75 20 x 2 x 0,75 24 x 2 x 0,75 25 x 2 x 0,75

Outer Ø approx. mm 8,4 9,0 9,8 12,1 13,4 15,1 15,8 18,0 19,2 21,3 21,8

Cop. weight kg / km 60,0 80,0 110,0 142,0 200,0 238,0 270,0 342,0 369,0 451,0 461,0

Weight approx. kg / km 105,0 128,0 156,0 216,0 309,0 355,0 405,0 560,0 671,0 795,0 803,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice. (RA04)

A 82


BIOFLEX-500®-JZ BIOFLEX-500®-JZ-C KOMPOFLEX® JZ-500 KOMPOFLEX® JZ-500-C Photo: FUCHS DEA SCHMIERSTOFFE GMBH & Co. KG

Bio-Oil and microbial resistant Cables We have joined forces with large scale farmers and operators of biofuel plants to develop a tailor-made product – the new BIOFLEX-500®.

wires from HELUKABEL®. Specially modified polymers are used here for the core insulation and the jacket materials.

HELUKABEL® has accordingly matched and extended the range of products from its plant in Windsbach. Special control cables and wires have been developed which are not only friendly on the environment, abrasion-resistant and can be recycled, they are also resistant to bio-oils. These are the special BIOFLEX-500®-control cables and

In the laboratory, these special compounds have been subjected to extreme testing according to VDMA requirements and VDE specifications. The suitability of these compounds has been assessed by endurance testing to demonstrate the longterm resistance to bio-oils.

A 83


BIOFLEX-500®-JZ

Bio-fuel resistant, abrasion resistant, recyclable environment

friendly, bio-oil resistant , meter marking 1)

A

Technical data

Cable structure

Ⴠ Bio-oil resistant, abrasion resistant special control cable in adapted to DIN VDE 0281 Ⴠ Temperature range flexing -20 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 15x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special polymer core insulation Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special outher sheath, polymer compound Ⴠ Colour dark green Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to Bio-fuel (diesel and petrol), highly resistant to biologically decomposable oils, Oxygene, Ozone, Hydrolysis and Microbes Ⴠ Low adhesion

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: BIOFLEX-500®-JZ-C, see page A 85

Application HELUKABEL® BIOFLEX-500-JZ is an extremely robust control cable with high abrasion and tear resistant properties. Due to its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in the steel industry for difficult and problem areas. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. ¹) For the critical applications we advise for consultation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 25620 25621 25622 25623 25624 25625 25626 25627 25628 25629 25630 25631 25632 25633 25634 25635 25636 25637 25638 25639 25640 25641 25642 25643 25644 25645 25646 25647 25648 25649 25650 25651 25652 25653

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 25 G 0,75 41 G 0,75 42 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 10 G 1 12 G 1 14 G 1 18 G 1 25 G 1 41 G 1 42 G 1

Outer Ø Cop. approx. mm weight kg / km 5,4 9,6 5,9 14,4 6,3 19,0 6,9 24,0 7,8 33,6 9,6 48,0 10,0 58,0 10,3 67,0 11,5 86,0 13,6 120,0 5,4 14,4 6,2 21,6 6,7 29,0 7,3 36,0 8,8 50,0 10,5 72,0 11,0 86,0 11,4 101,0 12,6 130,0 15,2 180,0 18,0 296,0 18,5 310,0 6,6 19,0 7,0 29,0 7,6 38,0 8,2 48,0 9,6 67,0 11,6 96,0 12,0 115,0 13,2 134,0 14,5 173,0 17,6 240,0 21,1 394,0 21,5 403,0

Weight approx. kg / km 45,0 55,0 65,0 75,0 90,0 120,0 135,0 170,0 205,0 270,0 44,0 53,0 64,0 76,0 96,0 140,0 170,0 202,0 260,0 282,0 600,0 620,0 53,0 63,0 75,0 89,0 115,0 166,0 201,0 230,0 289,0 380,0 720,0 740,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17

Part no. 25654 25655 25656 25657 25658 25659 25660 25661 25662 25663 25664 25665 25666 25667 25668 25669 25670 25671 25672 25673 25674 25675 25676 25677 25678 25679 25680 25681 25682 25683 25684 25685 25686 25687 25688 25689 25690

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 25 G 1,5 42 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 3 G 6 4 G 6 5 G 6 3 G 10 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 7,2 29,0 7,6 43,0 8,2 58,0 9,0 72,0 10,7 101,0 13,0 144,0 13,4 173,0 14,5 202,0 16,0 259,0 19,5 360,0 23,8 605,0 8,6 48,0 9,3 72,0 10,3 96,0 11,5 120,0 13,4 168,0 17,0 288,0 20,0 432,0 24,1 600,0 10,4 77,0 11,2 115,0 12,5 154,0 13,8 192,0 13,0 173,0 14,7 230,0 16,0 288,0 16,7 288,0 18,3 384,0 20,5 480,0 21,1 614,0 23,6 768,0 29,4 960,0 32,8 1344,0 38,9 1920,0 44,7 2688,0 59,6 3648,0 64,5 4608,0

Weight approx. kg / km 68,0 87,0 106,0 131,0 173,0 245,0 293,0 347,0 454,0 641,0 1100,0 110,0 146,0 183,0 222,0 293,0 512,0 740,0 940,0 147,0 228,0 291,0 355,0 362,0 468,0 570,0 555,0 720,0 894,0 1063,0 1400,0 1590,0 2200,0 2400,0 4400,0 6000,0 7400,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 10 10 10 8 8 8 6 6 4 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice. (RA05)

A 84


BIOFLEX-500®-JZ-C

Bio-fuel resistant, abrasion resistant, recyclable

environment friendly, bio-oil resistant , Cu-screened, EMC-preferred type, meter marking 1)

Technical data

Cable structure

Ⴠ Bio-oil resistant, abrasion resistant special control cable in adapted to DIN VDE 0281 Ⴠ Temperature range flexing -20 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 20x cable ø fixed installation 6x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special polymer core insulation Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special inner sheath Ⴠ Screen of Cu braid, tinned coverage approx. 85% Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special outher sheath, polymer compound Ⴠ Colour dark green Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to Bio-fuel (diesel and petrol), highly resistant to biologically decomposable oils, Oxygene, Ozone, Hydrolysis and Microbes Ⴠ Low adhesion

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: BIOFLEX-500®-JZ, see page A 84

Application HELUKABEL® BIOFLEX-500-JZ-C is an extremely robust control cable with high abrasion and tear resistant properties. Due to its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in the steel industry for difficult and problem areas. The inner sheaths of those cables raise the mecanical stress. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility). ¹) For the critical applications we advise for consultation. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 25691 25692 25693 25694 25695 25696 25697 25698 25699 25700 25701 25702 25703 25704 25705 25706 25707 25708 25709 25710 25711 25712

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 25 G 0,75 41 G 0,75 42 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,6 41,0 7,1 45,0 7,6 54,0 8,2 66,0 9,4 79,0 11,2 107,0 11,3 137,0 11,9 142,0 12,9 156,0 15,9 250,0 7,2 46,0 7,7 57,0 8,2 63,0 8,8 76,0 10,1 100,0 12,2 140,0 12,3 175,0 13,0 190,0 14,6 240,0 17,8 306,0 21,5 403,0 22,0 410,0

Weight approx. kg / km 68,0 84,0 95,0 107,0 135,0 170,0 195,0 222,0 278,0 406,0 88,0 98,0 112,0 130,0 185,0 270,0 294,0 317,0 357,0 510,0 951,0 975,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18

Part no. 25713 25714 25715 25716 25717 25718 25719 25720 25721 25722 25723 25724 25725 25726 25727 25728 25729 25730 25731 25732 25733 25734

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 10 G 1 12 G 1 14 G 1 18 G 1 25 G 1 41 G 1 42 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 25 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,1 54,0 8,5 64,0 9,0 76,0 9,9 89,0 11,6 114,0 14,0 156,0 14,4 186,0 15,0 198,0 17,0 284,0 20,6 387,0 25,0 578,0 25,5 590,0 8,5 64,0 8,9 82,0 9,7 99,0 10,8 123,0 12,5 148,0 15,1 198,0 15,5 274,0 16,1 294,0 18,6 386,0 22,1 531,0

Weight approx. kg / km 98,0 102,0 145,0 170,0 220,0 330,0 350,0 402,0 515,0 690,0 1070,0 1096,0 130,0 152,0 167,0 203,0 305,0 422,0 435,0 480,0 642,0 803,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16

Continuation Ⴇ

A 85


BIOFLEX-500®-JZ-C

Bio-fuel resistant, abrasion resistant, recyclable

environment friendly, bio-oil resistant , Cu-screened, EMC-preferred type, meter marking 1)

Part no. 25735 25736 25737 25738 25739 25740 25741 25742 25743 25744 25745 25746 25747

No.cores x cross-sec. mm² 41 G 1,5 42 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 3 G 6

Outer Ø Cop. approx. mm weight kg / km 27,2 840,0 27,5 890,0 10,6 110,0 11,1 148,0 12,1 169,0 13,2 220,0 15,9 284,0 19,5 470,0 12,6 124,0 13,4 178,0 15,0 234,0 16,4 284,0 15,2 245,0

Weight approx. kg / km 1360,0 1375,0 180,0 215,0 268,0 349,0 406,0 720,0 300,0 340,0 408,0 504,0 453,0

AWG-No. 16 16 14 14 14 14 14 14 12 12 12 12 10

Part no. 25748 25749 25750 25751 25752 25753 25754 25755 25756 25757 25758 25759 25760

No.cores x cross-sec. mm² 4 G 6 5 G 6 3 G 10 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 17,0 316,0 18,6 442,0 19,5 367,0 21,5 549,0 23,9 604,0 24,6 807,0 27,3 940,0 30,6 1169,0 36,9 1680,0 41,3 2370,0 48,8 3257,0 61,8 4060,0 65,7 5231,0

Weight approx. kg / km 560,0 700,0 750,0 1023,0 1114,0 1385,0 1550,0 1894,0 2395,0 3312,0 4605,0 6055,0 7318,0

AWG-No. 10 10 8 8 8 6 6 4 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice. (RA05)

Tools Cable shears Box spanners Strippers Crimping tools Pliers Skinning knife

You can find tools in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 86

A


KOMPOFLEX® JZ-500

halogen-free, microbes resistant, low adhesion,

meter marking

Technical data

Cable structure

Ⴠ Microbes resistant, halogen-free special control cable in adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -30 °C to + 90 °C fixed installation -40 °C to +100 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special thermoplastic polymer-core insulation Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outher sheath, special thermoplastic polymer Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-radiation, Oxygene, Ozone, Microbes, Hydrofluoric acid, Hydrochloric acid and diluted sulfuric acid Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Low adhesion

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: KOMPOFLEX® JZ-500-C, see page A 88

Application Extremly robust universal cable. This cable is specially installed in rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses. Suitable for installation for flexible use for medium mechanical, stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 26125 26126 26127 26128 26129 26130 26131 26132 26133 26135 26136 26137 26138 26139 26140 26141 26142 26143 26144 26145 26146 26147 26149 26150 26151 26152 26153 26154 26155 26156 26157 26158 26159 26160 26162 26163 26164 26165 26166 26167

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 34 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 34 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 20 G 1 30 G 1 34 G 1 42 G 1 50 G 1 61 G 1 2 x 1,5

Outer Ø Cop. approx. mm weight kg / km 4,8 9,6 5,1 14,4 5,7 19,0 6,2 24,0 7,4 33,6 9,1 58,0 10,7 86,0 11,2 96,0 13,0 120,0 14,5 163,0 15,8 202,0 17,3 240,0 19,4 293,0 5,2 14,4 5,5 21,6 6,2 29,0 6,8 36,0 8,1 50,0 9,9 86,0 11,9 130,0 12,6 144,0 14,5 180,0 16,4 245,0 17,6 302,0 19,8 360,0 20,9 439,0 5,5 19,0 6,0 29,0 6,6 38,0 7,2 48,0 8,6 67,0 10,7 115,0 12,7 173,0 13,5 192,0 16,0 288,0 17,4 326,0 18,9 403,0 21,0 480,0 22,2 586,0 6,3 29,0

Weight approx. kg / km 41,0 50,0 61,0 72,0 86,0 130,0 198,0 211,0 260,0 361,0 405,0 541,0 670,0 42,0 49,0 60,0 71,0 88,0 161,0 250,0 266,0 273,0 501,0 591,0 712,0 820,0 48,0 56,0 70,0 81,0 109,0 191,0 274,0 314,0 492,0 640,0 804,0 932,0 1102,0 60,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA05)

A 87

20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 16

Part no. 26168 26169 26170 26171 26172 26173 26174 26175 26176 26177 26178 26179 26180 26181 26182 26183 26184 26185 26186 26187 26189 26190 26191 26192 26193 26195 26196 26197 26198 26199 26200 26201 26202 26204 26206 26208 26212 26215 26216

No.cores x cross-sec. mm² 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 12 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 7 G 16 4 G 25 4 G 35 4 G 50 5 G 50

Outer Ø Cop. approx. mm weight kg / km 6,7 43,0 7,3 58,0 8,2 72,0 9,8 101,0 12,1 173,0 14,5 259,0 15,2 288,0 17,8 360,0 19,8 490,0 21,4 605,0 23,7 720,0 25,3 878,0 7,6 48,0 8,3 72,0 9,1 96,0 10,2 120,0 12,1 168,0 15,2 288,0 18,1 432,0 22,2 600,0 9,9 115,0 11,0 154,0 12,1 192,0 13,3 269,0 18,3 461,0 11,7 173,0 13,0 230,0 14,5 288,0 16,0 403,0 15,0 288,0 16,8 384,0 18,7 480,0 20,6 672,0 19,7 614,0 24,4 1075,0 25,2 960,0 29,0 1344,0 33,4 1920,0 37,2 2400,0

Weight approx. kg / km 79,0 98,0 112,0 159,0 280,0 420,0 480,0 604,0 812,0 1002,0 1240,0 1421,0 99,0 136,0 170,0 204,0 281,0 487,0 704,0 909,0 224,0 289,0 357,0 451,0 782,0 345,0 417,0 521,0 622,0 537,0 699,0 851,0 1102,0 1028,0 1772,0 1577,0 2097,0 2914,0 3919,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 4 2 1 1


KOMPOFLEX® JZ-500-C

halogen-free, microbes resistant, Cu-screened,

EMC-preferred type, meter marking

A

Technical data

Cable structure

Ⴠ Screened microbes resistant, halogen-free special control cable in adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -30 °C to + 90 °C fixed installation -40 °C to +100 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 4000 V core/screen 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special thermoplastic polymer core insulation Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Inner-sheath to special thermoplastic polymer Ⴠ Screen of tinned cu braid, coverage approx. 85% Ⴠ Outer sheath, special thermoplastic polymer Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-radiation, Oxygene, Ozone, Microbes, Hydrofluoric acid, Hydrochloric acid and diluted sulfuric acid Ⴠ Low adhesion Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: KOMPOFLEX® JZ-500, see page A 87

Application

Extremly robust universal cable. This cable is specially installed in rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses. The inner sheaths of those cables raise the mechanical stress. Suitable for installation for flexible use for medium mechanical, stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. The high flexibility of this cable type makes it quick and easy to install. This screened cable is ideal for use in data signal transmission free from interferences for measurement and control engineering technology. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 26217 26218 26219 26220 26221 26222 26223 26224 26225 26226 26227 26228 26229 26230 26231 26232 26233 26234 26235 26236 26237 26238 26239 26240 26241 26242 26243 26244

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,9 41,0 7,2 45,0 7,8 54,0 8,3 66,0 9,5 79,0 11,3 137,0 13,1 156,0 13,8 173,0 15,7 250,0 16,0 297,0 17,4 316,0 18,9 360,0 20,9 407,0 22,9 520,0 7,6 46,0 7,8 57,0 8,3 63,0 9,1 76,0 10,4 100,0 12,5 175,0 14,3 240,0 15,2 262,0 17,6 306,0 18,1 340,0 19,5 346,0 20,9 410,0 23,2 470,0 25,0 550,0

Weight approx. kg / km 68,0 84,0 95,0 107,0 135,0 195,0 278,0 310,0 406,0 520,0 571,0 651,0 760,0 911,0 88,0 98,0 112,0 130,0 185,0 294,0 357,0 404,0 510,0 561,0 670,0 960,0 1104,0 1270,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Part no. 26245 26246 26247 26248 26249 26250 26251 26252 26253 26254 26255 26256 26257 26258 26259 26260 26261 26262 26263 26264 26265 26266 26267 26268 26269 26270 26271 26272

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 20 G 1 25 G 1 30 G 1 34 G 1 42 G 1 50 G 1 61 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 30 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,9 54,0 8,2 64,0 8,9 76,0 9,5 89,0 11,0 114,0 13,1 186,0 15,4 284,0 16,0 325,0 18,3 387,0 18,8 457,0 20,3 500,0 21,8 590,0 24,0 681,0 26,2 710,0 8,4 64,0 9,0 82,0 9,6 99,0 10,5 123,0 12,1 148,0 14,9 274,0 17,1 386,0 18,0 401,0 20,7 531,0 21,1 598,0 22,7 671,0 24,4 890,0 26,8 997,0 29,6 1120,0

Weight approx. kg / km 98,0 102,0 145,0 171,0 210,0 330,0 488,0 545,0 690,0 770,0 811,0 996,0 1320,0 1480,0 130,0 154,0 165,0 197,0 305,0 435,0 642,0 718,0 803,0 961,0 1060,0 1300,0 1677,0 1971,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Continuation Ⴇ

A 88


KOMPOFLEX® JZ-500-C

halogen-free, microbes resistant, Cu-screened,

EMC-preferred type, meter marking

Part no. 26273 26274 26275 26276 26277 26278 26279 26280 26281 26282 26283 26284 26285 26286 26287 26288 26289 26290 26291

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 12 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6

Outer Ø Cop. approx. mm weight kg / km 10,0 110,0 10,7 148,0 11,4 169,0 12,5 220,0 15,0 284,0 18,0 470,0 21,2 572,0 25,5 740,0 11,6 124,0 12,3 178,0 13,4 234,0 14,8 284,0 16,2 321,0 21,8 581,0 13,5 176,0 14,2 245,0 15,6 316,0 17,0 442,0 18,7 530,0

Weight approx. kg / km 180,0 215,0 268,0 349,0 404,0 710,0 891,0 1104,0 300,0 340,0 408,0 504,0 640,0 894,0 391,0 453,0 560,0 680,0 891,0

AWG-No. 14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 10

Part no. 26292 26293 26294 26295 26296 26297 26298 26299 26300 26301 26302 26303 26304 26305 26306

No.cores x cross-sec. mm² 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50

Outer Ø Cop. approx. mm weight kg / km 17,8 367,0 19,7 549,0 21,6 604,0 24,0 820,0 20,7 653,0 22,6 807,0 25,2 940,0 27,6 1345,0 26,0 920,0 28,9 1169,0 31,8 1420,0 33,4 1680,0 37,2 2020,0 38,2 2370,0 43,0 2880,0

Weight approx. kg / km 730,0 1004,0 1170,0 1405,0 894,0 1311,0 1550,0 1820,0 1430,0 1894,0 2272,0 2310,0 2740,0 3270,0 4080,0

Dimensions and specifications may be changed without prior notice. (RA05)

Signal and power circular connectors Series A, B, C, D, F and S Tools Accessories Online configurator Pre-assembled cables

You can find signal and power circular connectors in our catalogue Cable Accessories. Request it now at www.helukabel.de

A 89

AWG-No. 8 8 8 8 6 6 6 6 4 4 4 2 2 1 1


A

NANOFLEX® HC 500 NANOFLEX® HC 500-C NANOFLEX® HC TRONIC NANOFLEX® HC TRONIC-C Photos: fotolia.com

Hygienic Cable In the food and beverage processing industry that is one of the most highly regulated industries, hygiene is crucial. To achieve complete hygiene security and to produce highquality products all operational parameters have to be monitored continuously. For these special environments we are now able to offer cables with an antimicrobial outer sheath. The specially formulated insulation material helps to prevent contamination from impurities and the growth of micro-organisms on the outer

sheaths. The cable is resistant to all standard detergents and offers good cleaning properties. A FCN (Food Contact Notification) has been issued for the antimicrobial material used. A test certificate issued by the federal agency of material testing which approves the antimicrobial properties is available.

A 90


NANOFLEX® HC*500 cut-resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special polyurethane sheathed cable according to DIN VDE 0245, 0281 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2 according to DIN VDE 0281 Part 1 Ⴠ Black cores with sequential white numbering in accordance with DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Outer sheath from special fullpolyurethane TMPU according to DIN EN 50363-10-2 Ⴠ Sheath colour - light grey (RAL 7035) Ⴠ With meter marking

Ⴠ Resistant to UV radiation, oxygen, ozone, hydrolysis, microbes Ⴠ Self-extinguishing and flame retardant in accordance to VDE 0482-332-1-2, DIN EN 60332-1/ IEC 60332-1 (conforms to DIN VDE 0472 Part 804 Test method B) Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Good cleaning properties Ⴠ Resistent to all standard detergents

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ screened analogue type: NANOFLEX®HC 500-C, see page A 92 Ⴠ *Hygienic Cable

Application Special PUR cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications in which food and beverages are processed unpacked and unsealed, e.g. processing of dairy products, meat, fish; production of convenience foods, brewery and beverage industry = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 27031 27032 27033 27034 27035 27036 27037 27038 27039 27040 27041 27042 27043 27044 27045 27046 27047 27048 27049 27050 27051 27052 27053 27054 27055 27056 27057 27058 27059 27060

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 7 x 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 G 0,75 3 G 0,75 3 G 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 10 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 3 G 1 4 G 1

Outer Ø Cop. approx. mm weight kg / km 4,8 10,0 5,1 14,0 5,1 14,0 5,7 19,0 5,7 19,0 6,2 24,0 6,2 24,0 7,2 34,0 7,2 34,0 8,8 48,0 9,1 58,0 10,7 86,0 13,2 120,0 5,4 14,0 5,7 22,0 5,7 22,0 6,2 29,0 6,2 29,0 6,8 36,0 6,8 36,0 8,1 50,0 8,1 50,0 9,6 72,0 9,6 86,0 11,9 130,0 14,5 180,0 5,7 19,0 6,0 29,0 6,0 29,0 6,6 38,0

Weight approx. kg / km 45,0 55,0 55,0 65,0 65,0 75,0 75,0 90,0 90,0 120,0 135,0 205,0 270,0 44,0 53,0 53,0 64,0 64,0 76,0 76,0 96,0 96,0 140,0 170,0 260,0 282,0 53,0 63,0 63,0 75,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

A 91

20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17

Part no. 27061 27062 27063 27064 27065 27066 27067 27068 27069 27070 27071 27072 27073 27074 27075 27076 27077 27078 27079 27080 27081 27082 27083 27084 27085 27086 27087 27088 27089

No.cores x cross-sec. mm² 4 x 1 5 G 1 5 x 1 7 G 1 7 x 1 10 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 7 G 1,5 7 x 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 4 G 4 5 G 4

Outer Ø Cop. approx. mm weight kg / km 6,6 38,0 7,1 48,0 7,1 48,0 8,6 67,0 8,6 67,0 10,2 96,0 10,7 115,0 12,9 173,0 14,9 240,0 6,2 29,0 6,6 43,0 6,6 43,0 7,2 58,0 7,2 58,0 8,2 72,0 8,2 72,0 9,8 101,0 9,8 101,0 12,0 173,0 14,5 259,0 17,8 360,0 7,8 48,0 8,3 72,0 9,2 96,0 10,1 120,0 12,3 168,0 15,3 288,0 11,0 154,0 12,7 192,0

Weight approx. kg / km 75,0 89,0 89,0 115,0 115,0 166,0 201,0 289,0 380,0 68,0 87,0 87,0 106,0 106,0 131,0 131,0 173,0 173,0 293,0 454,0 641,0 110,0 146,0 183,0 222,0 293,0 512,0 291,0 355,0

AWG-No. 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 12 12


NANOFLEX® HC*500-C EMC preferred type, cut-resistant, screened, no inner sheath, meter marking

A

Technical data

Cable structure

Properties

Ⴠ Special polyurethane sheathed cable according to DIN VDE 0245 part 201 to 1,5 mm², according to DIN VDE 0245 part 102 from 2,5 mm² Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2 according to DIN VDE 0281 Part 1 Ⴠ Black cores with sequential white numbering in accordance with DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Outer sheath from special fullpolyurethane TMPU according to DIN EN 50363-10-2 Ⴠ Sheath colour - light grey (RAL 7035) Ⴠ With meter marking

Ⴠ Resistant to UV radiation, oxygen, ozone, hydrolysis, microbes Ⴠ Self-extinguishing and flame retardant in accordance to VDE 0482-332-1-2, DIN EN 60332-1/ IEC 60332-1 (conforms to DIN VDE 0472 Part 804 Test method B) Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Good cleaning properties Ⴠ Resistent to all standard detergents

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ) Ⴠ Unscreened analogue type: NANOFLEX® HC 500, see page A 91 Ⴠ *Hygienic Cable

Application Screened special PUR cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications in which food and beverages are processed unpacked and unsealed, e.g. processing of dairy products, meat, fish; production of convenience foods, brewery and beverage industry EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 27105 27106 27107 27108 27109 27110 27111 27112 27113 27114 27115 27116 27117 27118 27119 27120 27121 27122 27123 27124 27125 27126 27127 27128 27129 27130 27131 27132 27133 27134

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 x 0,5 5 G 0,5 7 G 0,5 7 x 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 x 0,75 3 G 0,75 4 G 0,75 4 x 0,75 5 x 0,75 5 G 0,75 7 G 0,75 7 x 0,75 10 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 3 x 1 4 x 1

Outer Ø Cop. approx. mm weight kg / km 5,3 35,0 5,6 42,0 5,6 42,0 6,2 47,0 6,2 47,0 6,5 56,0 6,5 56,0 7,5 69,0 7,5 69,0 9,0 94,0 9,2 108,0 10,9 145,0 13,3 240,0 5,8 40,0 6,1 52,0 6,1 52,0 6,5 60,0 6,5 60,0 7,1 71,0 7,1 71,0 8,3 91,0 8,3 91,0 10,1 137,0 10,3 142,0 12,1 212,0 14,9 281,0 6,1 50,0 6,3 60,0 6,3 60,0 6,9 71,0

Weight approx. kg / km 47,0 57,0 57,0 60,0 60,0 75,0 75,0 97,0 97,0 133,0 158,0 218,0 315,0 60,0 67,0 67,0 76,0 76,0 92,0 92,0 131,0 131,0 180,0 204,0 290,0 413,0 66,0 82,0 82,0 100,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17

Part no. 27135 27136 27137 27138 27139 27140 27141 27142 27143 27144 27145 27146 27147 27148 27149 27150 27151 27152 27153 27154 27155 27156 27157 27158 27159 27160 27161 27162 27163

No.cores x cross-sec. mm² 4 G 1 5 x 1 5 G 1 7 x 1 7 G 1 10 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 x 1,5 3 G 1,5 4 x 1,5 4 G 1,5 5 x 1,5 5 G 1,5 7 x 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 x 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 4 G 4 5 G 4

Outer Ø Cop. approx. mm weight kg / km 6,9 71,0 7,5 88,0 7,5 88,0 8,9 111,0 8,9 111,0 10,7 150,0 10,9 184,0 13,0 260,0 15,9 349,0 6,6 63,0 6,9 80,0 6,9 80,0 7,5 97,0 7,5 97,0 8,4 119,0 8,4 119,0 10,0 147,0 10,0 147,0 12,1 267,0 14,6 374,0 17,9 526,0 8,2 96,0 8,6 144,0 9,6 148,0 10,6 181,0 12,6 255,0 15,5 441,0 11,0 230,0 12,3 273,0

Weight approx. kg / km 100,0 128,0 128,0 157,0 157,0 230,0 262,0 381,0 535,0 87,0 102,0 102,0 127,0 127,0 159,0 159,0 207,0 207,0 340,0 480,0 704,0 131,0 168,0 194,0 222,0 345,0 570,0 310,0 386,0

AWG-No. 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 12 12

Dimensions and specifications may be changed without prior notice. (RA02)

A 92


NANOFLEX® HC*TRONIC flexible, colour code to DIN 47100, meter marking

Technical data

Cable structure

Properties

Ⴠ Special polyurethane data cable according to DIN VDE 0245, 0812 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Peak operating voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V >=0,25 mm² = 500 V Ⴠ Test voltage to 0,25 mm² 1200 V from 0,34 mm² 2000 V Ⴠ Breakdown voltage to 0,25 mm² 2400 V from 0,34 mm² 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Operating capacity (approx. value) at 800 Hz 0,14 mm² 120 pF/m >=0,25 mm² 150 pF/m Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductor, fine wire stranded according to DIN VDE 0295 cl.5 or 0245 or IEC 60228 Ⴠ Wire make-up for: 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Core identification in accordance with DIN 47100, but without colour repetition Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Outer sheath from special full polyurethane TMPU according to DIN EN 50363-10-2 Ⴠ Colour light grey (RAL 7035) Ⴠ with meter marking

Ⴠ Resistant to UV radiation, oxygen, ozone, hydrolysis, microbes Ⴠ Self-extinguishing and flame retardant in accordance to VDE 0482-332-1-2, DIN EN 60332-1/ IEC 60332-1 (conforms to DIN VDE 0472 Part 804 Test method B) Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Good cleaning properties Ⴠ Resistant to all standard detergents

Note

Ⴠ Screened analogue type: NANOFLEX®HC TRONIC-C, see page A 95 Ⴠ *Hygienic Cable

Application Special PUR data cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications in which food and beverages are processed unpacked and unsealed, e.g. processing of dairy products, meat, fish; production of convenience foods, brewery and beverage industry = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 27164 27165 27166 27167 27168 27169 27170 27171 27172 27173 27174 27175 27176 27177 27178 27179

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 16 x 0,14 18 x 0,14 20 x 0,14 21 x 0,14 24 x 0,14 25 x 0,14

Outer Ø Cop. approx. mm weight kg / km 3,3 3,0 3,5 4,0 3,7 5,0 4,0 7,0 4,3 8,0 4,3 9,0 5,1 11,0 5,6 13,0 5,7 16,0 6,0 19,0 6,5 22,0 6,8 24,0 7,1 27,0 7,1 28,0 7,5 32,0 7,7 34,0

Weight approx. kg / km 13,0 16,0 19,0 22,0 25,0 28,0 35,0 41,0 48,0 53,0 59,0 65,0 70,0 77,0 87,0 91,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Part no. 27180 27181 27182 27183 27184 27185 27186 27187 27188 27189 27190 27191 27192 27193 27194 27195 27196

No.cores x cross-sec. mm² 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 16 x 0,25 18 x 0,25 19 x 0,25 20 x 0,25 21 x 0,25 24 x 0,25 25 x 0,25

Outer Ø Cop. approx. mm weight kg / km 3,8 5,0 3,9 7,0 4,3 10,0 4,7 12,0 5,3 14,0 5,3 17,0 5,7 19,0 6,6 24,0 6,8 29,0 7,2 34,0 7,6 38,0 8,1 43,0 8,1 46,0 8,6 48,0 8,6 50,0 9,4 60,0 9,5 61,0

Weight approx. kg / km 18,0 22,0 26,0 30,0 36,0 42,0 49,0 57,0 66,0 75,0 84,0 72,0 84,0 101,0 107,0 120,0 132,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

Continuation Ⴇ

A 93


NANOFLEX® HC*TRONIC flexible, colour code to DIN 47100, meter marking Part no. 27197 27198 27199 27200 27201 27202 27203 27204 27205 27206 27207 27208 27209 27210 27211 27212 27213 27214 27215 27216 27217

No.cores x cross-sec. mm² 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 6 x 0,34 7 x 0,34 8 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 16 x 0,34 18 x 0,34 20 x 0,34 21 x 0,34 24 x 0,34 25 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5

Outer Ø Cop. approx. mm weight kg / km 4,2 7,0 4,4 10,0 4,8 13,0 5,4 16,0 5,9 20,0 5,9 23,0 7,0 26,0 7,6 33,0 7,7 39,0 8,4 46,0 8,8 52,0 9,3 59,0 9,9 65,0 9,9 69,0 10,5 78,0 10,7 82,0 4,6 10,0 4,8 14,0 5,4 19,0 5,9 24,0 6,4 29,0

Weight approx. kg / km 22,0 30,0 43,0 54,0 58,0 61,0 73,0 82,0 102,0 108,0 126,0 143,0 160,0 166,0 186,0 192,0 40,0 46,0 55,0 64,0 73,0

AWG-No. 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20

Part no. 27218 27219 27220 27221 27222 27223 27224 27225 27226 27227 27228 27229 27230 27231 27232 27233 27234

No.cores x cross-sec. mm² 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 16 x 0,5 20 x 0,5 24 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 16 x 0,75 20 x 0,75

Outer Ø Cop. approx. mm weight kg / km 6,4 34,0 7,2 38,0 8,4 48,0 8,4 58,0 10,0 77,0 11,2 96,0 11,8 116,0 5,2 14,0 5,4 22,0 5,9 29,0 6,7 36,0 7,3 50,0 8,6 58,0 9,6 72,0 9,7 86,0 11,6 115,0 12,4 144,0

Weight approx. kg / km 81,0 97,0 116,0 135,0 168,0 213,0 241,0 47,0 54,0 66,0 80,0 110,0 125,0 148,0 176,0 220,0 276,0

AWG-No. 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice. (RA02)

A 94

A


NANOFLEX HC*TRONIC-C EMC preferred type, flexible, colour code to DIN 47100, screened, meter marking

Technical data

Cable structure

Properties

Ⴠ Special polyurethane data cables for electronic control according to DIN VDE 0245, 0812 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Peak operating voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V >=0,25 mm² = 500 V Ⴠ Test voltage core/core 1200 V core/screen 800 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Operating capacity (approx.-value) at 800 Hz core/core at 0,14 mm² = 120 pF/m core/core >=0,25 mm² = 150 pF/m core/screen at 0,14 mm² = 240 pF/m core/screen >=0,25 mm² = 270 pF/m Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper conductor, fine wire stranded from 0,5 mm² according to DIN VDE 0295 cl.5 or 0245 or IEC 60228 Ⴠ Wire make-up for: 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation TI2, according to DIN VDE 0281 part 1 Ⴠ Core identification according to DIN 47100, but without colour repetition Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Foil wrapping Ⴠ Drain stranded wire, tinned copper Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Outer sheath from special full polyurethane TMPU according to DIN EN 50363-10-2 Ⴠ Sheath colour - light grey (RAL 7035) Ⴠ With meter marking

Ⴠ Resistant to UV radiation, oxygen, ozone, hydrolysis, microbes Ⴠ Self-extinguishing and flame retardant in accordance to VDE 0482-332-1-2, DIN EN 60332-1/ IEC 60332-1 (conforms to DIN VDE 0472 Part 804 Test method B) Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Good cleaning properties Ⴠ Resistant to all standard detergents

Note

Ⴠ unscreened analogue type: NANOFLEX®HC TRONIC, see page A 93 Ⴠ *Hygienic Cable

Application Special PUR cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications in which food and beverages are processed unpacked and unsealed, e.g. processing of dairy products, meat, fish; production of convenience foods, brewery and beverage industry EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 27235 27236 27237 27238 27239 27240 27241 27242 27243 27244 27245 27246 27247 27248 27249 27250 27251

No.cores x cross-sec. mm² 1 x 0,14 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 16 x 0,14 18 x 0,14 20 x 0,14 21 x 0,14 24 x 0,14 25 x 0,14

Outer Ø Cop. approx. mm weight kg / km 2,5 6,0 3,7 12,0 3,9 13,0 4,1 15,0 4,4 16,0 4,9 18,0 4,9 19,0 5,2 21,0 6,2 29,0 6,2 31,0 6,6 32,0 6,9 43,0 7,2 51,0 7,7 55,0 7,9 56,0 8,3 62,0 8,5 61,0

Weight approx. kg / km 16,0 20,0 27,0 32,0 37,0 42,0 48,0 55,0 65,0 77,0 79,0 89,0 103,0 116,0 120,0 131,0 136,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Part no. 27252 27253 27254 27255 27256 27257 27258 27259 27260 27261 27262 27263 27264 27265 27266 27267 27268

No.cores x cross-sec. mm² 1 x 0,25 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 16 x 0,25 18 x 0,25 19 x 0,25 20 x 0,25 21 x 0,25 24 x 0,25

Outer Ø Cop. approx. mm weight kg / km 2,9 7,0 4,2 16,0 4,3 19,0 4,7 22,0 5,3 27,0 5,7 32,0 5,7 35,0 6,6 42,0 7,2 50,0 7,3 58,0 7,9 62,0 8,3 67,0 8,9 78,0 9,1 79,0 9,4 152,0 9,4 91,0 10,0 96,0

Weight approx. kg / km 27,0 31,0 36,0 40,0 51,0 58,0 64,0 82,0 85,0 90,0 144,0 110,0 142,0 146,0 88,0 150,0 163,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

Continuation Ⴇ

A 95


NANOFLEX HC*TRONIC-C EMC preferred type, flexible, colour code to DIN 47100, screened, meter marking

Part no. 27269 27270 27271 27272 27273 27274 27275 27276 27277 27278 27279 27280 27281 27282 27283 27284 27285 27286 27287 27288 27289 27290 27291 27292 27293

No.cores x cross-sec. mm² 25 x 0,25 1 x 0,34 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 6 x 0,34 7 x 0,34 8 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 16 x 0,34 18 x 0,34 19 x 0,34 20 x 0,34 21 x 0,34 24 x 0,34 25 x 0,34 1 x 0,5 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5

Outer Ø Cop. approx. mm weight kg / km 10,1 99,0 3,2 13,0 4,8 18,0 5,2 22,0 5,5 28,0 6,0 31,0 6,7 45,0 6,7 51,0 7,8 54,0 8,4 65,0 8,5 70,0 9,0 81,0 9,4 88,0 9,8 103,0 10,1 106,0 10,1 112,0 10,7 116,0 10,7 129,0 12,0 120,0 3,4 15,0 5,3 29,0 5,6 39,0 6,0 46,0 6,7 52,0 7,3 66,0

Weight approx. kg / km 169,0 24,0 30,0 37,0 48,0 54,0 61,0 67,0 81,0 103,0 110,0 153,0 159,0 172,0 181,0 191,0 199,0 229,0 241,0 40,0 45,0 55,0 61,0 76,0 89,0

AWG-No. 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20

Part no. 27294 27295 27296 27297 27298 27299 27300 27301 27302 27303 27304 27305 27306 27307 27308 27309 27310 27311 27312 27313 27314 27315 27316 27317 27318 27319 27320 27321

No.cores x cross-sec. mm² 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 14 x 0,5 16 x 0,5 18 x 0,5 19 x 0,5 20 x 0,5 24 x 0,5 25 x 0,5 1 x 0,75 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 14 x 0,75 16 x 0,75 18 x 0,75 19 x 0,75 20 x 0,75 24 x 0,75 25 x 0,75

Outer Ø Cop. approx. mm weight kg / km 7,3 68,0 8,5 80,0 9,2 93,0 9,5 117,0 10,0 122,0 10,6 129,0 10,7 152,0 11,2 156,0 11,9 173,0 12,6 256,0 12,7 250,0 3,8 19,0 6,0 38,0 6,2 50,0 6,7 57,0 7,3 70,0 8,1 87,0 8,2 96,0 9,0 110,0 10,3 140,0 10,4 151,0 11,2 167,0 11,8 183,0 12,6 207,0 12,6 221,0 13,1 238,0 14,1 270,0 14,3 278,0

Weight approx. kg / km 98,0 117,0 135,0 157,0 190,0 210,0 217,0 246,0 275,0 337,0 351,0 41,0 59,0 66,0 77,0 93,0 113,0 130,0 145,0 180,0 202,0 225,0 275,0 292,0 322,0 362,0 435,0 415,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice. (RA02)

A 96

A


Photo: HELUKABEL速

Data and Computer Cables

B1


B

Data and Computer Cables Due to the increasing data transfer between machines and equipment the higher standards in data and computer applications are necessary. Besides standard processes the requirement of precise data transfer must be the first and foremost. Depending on the requirement, the HELUKABEL® customer can choose the data or computer cable from an extensive stock, where almost all cable constructions are ex stock. Depending on the required application, solid, flexible or highly flexible constructions with corresponding screening may be necessary. In this case our technical advisors are ready to inform you. We can also manufacture cables according to your specific requirements with a minimum order quantity. For special enquiries please fill-in our attached enquiry form. C

B2


Contents Description

Page

TRONIC (LiYY), flexible, colour coded to DIN 47100, meter marking ................................................................................................................ PAAR-TRONIC, flexible, colour coded to DIN 47100, meter marking ..............................................................................................................

DATAFLAMM, halogen-free, meter marking ................................................................................................................................................

TRONIC-CY (LiY-CY), flexible, Cu-screened, colour coded to DIN 47100, EMC-preferred type, meter marking ...........................................................

PAAR-TRONIC-CY, flexible, Cu-screened, colour coded to DIN 47100, EMC-preferred type, meter marking .............................................................

PAAR-CY-OZ, flexible, Cu-screened, EMC-preferred type, meter marking ........................................................................................................

PAAR-TRONIC-CY-CY (LiYCY-CY), EMC-preferred type, meter marking ......................................................................................................... PAAR-TRONIC-Li-2YCYv, PE-insulated, low capacitance, Termi-Point速, EMC-preferred type, meter marking ...............................................................

PAAR-TRONIC-Li-2YCY, PE-insulated, low capacitance, Termi-Point速, EMC-preferred type, meter marking .................................................................

LifYCY, high flexible, paired, screened, EMC-preferred type, meter marking ........................................................................................................... TRONIC 1-CY, each core individually screened, EMC-preferred type, meter marking ................................................................................................ TRONIC 2-CY, 2 cores screened, meter marking ...........................................................................................................................................

LiY-TPC-Y, pairs screened, EMC-preferred type, meter marking ......................................................................................................................... DATAPUR-C, EMC-preferred type, Cu-screened, PUR-outer jacket, meter marking ..................................................................................................

DATAFLAMM-C, EMC-preferred type, halogen-free, screened, meter marking ...................................................................................................... DATAFLAMM-C-PAAR, EMC-preferred type, halogen-free, screened, meter marking ............................................................................................

EDV-PiMF-CY, PE-insulated, low capacitance, EMC-preferred type, meter marking ................................................................................................ RD-Y(St)Y, Instrumentation Cable suitable for Maxi-Term-Point速-connection,

.....................................................................................

meter marking

RD-Y(St)Yv / RD-Y(St)YY, reinforced (double) outer jacket, instrumentation cable, Maxi-Termi-Point速, meter marking ...................................................

RE-2Y(St)Yv, instrumentation cable, reinforced outer jacket, meter marking .................................................................................................... RE-2Y(St)Yv PiMF, Instrumentation cable, pairs screened, reinforced outer jacket, meter marking .......................................................................

J-2Y(St)Y, St III Bd 16 Mbits/s (Kat. 3) ISDN/EDV (Z = 100 Ohm), meter marking ........................................................................................................

JE-Y(St)Y, Bd Si Industry-Elektronic Cable according to DIN VDE 0815 ..............................................................................................................

JE-LiYCY, Bd Si Industry-Elektronic Cable according to DIN VDE 0815 ............................................................................................................... JE-LiHCH, Bd industry electronic cable, halogen-free, according to VDE 0815 ....................................................................................................

RD-H(ST)H, Bd instrumentation cable, halogen-free ........................................................................................................................................

B3

B 4 B 6 B 8 B 9

B 11 B 13 B 14 B 16 B 17 B 18 B 19 B 20 B 21 B 22 B 23 B 24 B 25 B 26 B 27 B 28 B 29 B 30 B 31 B 32 B 33 B 34


TRONIC (LiYY)

flexible, colour coded to DIN 47100, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC data cables, adapted to DIN VDE 0812 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V ุ0,25 mm² = 500 V Ⴠ Test voltage up to 0,25 mm² 1200 V from 0,34 mm² 2000 V Ⴠ Breakdown voltage up to 0,25 mm² 2400 V from 0,34 mm² 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Capacitance (approx.-value) at 800 Hz 0,14 mm² 120 pF/m ุ 0,25 mm² 150 pF/m Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Conductor make-up for 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Colour coded to DIN 47100, but without colour repetition Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extremely oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ HELUKABEL®-TRONIC is also available in paired version (e.g. HELUKABEL®-PAAR-TRONIC 20x2x0,14 mm²). Ⴠ screened analogue type: TRONIC-CY (LiY-CY), see page B 9

Application These cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, wherever the construction requirements call for a minimum outer diameter, TRONIC is the suitable cable to use. This applies especially to such areas as tool making and machine industries as well as electronic, computer, measurement and control sectors. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 18001 18002 18003 18004 18005 18006 18007 18008 18009 18010 18011 18012 18013 18014 18015 18117 18016 18017 18018 18019 18020 18021 18022 18023 18024 18025 18026 18027 18028

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 16 x 0,14 18 x 0,14 20 x 0,14 21 x 0,14 24 x 0,14 25 x 0,14 27 x 0,14 30 x 0,14 32 x 0,14 36 x 0,14 40 x 0,14 42 x 0,14 44 x 0,14 48 x 0,14 52 x 0,14 56 x 0,14 61 x 0,14 80 x 0,14 100 x 0,14

Outer Ø Cop. approx. mm weight kg / km 3,3 2,7 3,5 4,0 3,7 5,4 4,0 6,7 4,3 8,1 4,3 9,4 5,1 10,7 5,6 13,4 5,7 16,1 6,0 18,8 6,5 21,5 6,8 24,2 7,1 26,9 7,1 28,2 7,5 32,3 7,7 33,6 7,7 36,3 8,5 40,3 8,8 43,0 9,3 48,4 9,6 54,0 9,9 56,0 10,4 59,0 10,5 65,0 11,0 70,0 11,3 75,0 11,6 82,0 13,0 108,0 14,7 135,0

Weight approx. kg / km 13,0 16,0 19,0 22,0 25,0 28,0 35,0 41,0 48,0 53,0 59,0 65,0 70,0 77,0 87,0 91,0 97,0 108,0 114,0 126,0 139,0 146,0 153,0 164,0 173,0 187,0 204,0 280,0 370,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Part no. 18029 18030 18031 18032 18033 18034 18035 18036 18037 18038 18039 18040 18114 18041 18042 18043 18118 18044 18045 18046 18047 18115 18048 18049 18050 18051 18052 18053 18054

No.cores x cross-sec. mm² 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 16 x 0,25 18 x 0,25 19 x 0,25 20 x 0,25 21 x 0,25 24 x 0,25 25 x 0,25 27 x 0,25 30 x 0,25 32 x 0,25 36 x 0,25 37 x 0,25 40 x 0,25 42 x 0,25 44 x 0,25 48 x 0,25 52 x 0,25 56 x 0,25 61 x 0,25

Outer Ø Cop. approx. mm weight kg / km 3,8 4,8 3,9 7,2 4,3 9,6 4,7 12,0 5,3 14,4 5,3 16,8 5,7 19,2 6,6 24,0 6,8 28,8 7,2 33,6 7,6 38,4 8,1 43,2 8,1 46,0 8,6 48,0 8,6 50,0 9,4 60,0 9,5 61,0 9,5 65,0 10,3 72,0 10,9 77,0 11,3 86,0 11,3 89,0 11,6 96,0 12,0 101,0 12,6 106,0 12,7 115,0 13,3 125,0 13,9 134,0 14,3 146,0

Weight approx. kg / km 18,0 22,0 26,0 30,0 36,0 42,0 49,0 57,0 66,0 75,0 84,0 72,0 84,0 101,0 107,0 120,0 132,0 140,0 156,0 164,0 182,0 190,0 200,0 211,0 225,0 245,0 263,0 280,0 305,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

Continuation Ⴇ

B4


TRONIC (LiYY)

flexible, colour coded to DIN 47100, meter marking

Part no. 18055 18056 18057 18058 18059 18060 18061 18062 18063 18064 18065 18066 18067 18068 18069 18070 18071 18096 18072 18073 18074 18075 18116 18076 18077 18078 18079 18080 18081 18082 18083 18084

No.cores x cross-sec. mm² 80 x 0,25 100 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 6 x 0,34 7 x 0,34 8 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 16 x 0,34 18 x 0,34 20 x 0,34 21 x 0,34 24 x 0,34 25 x 0,34 27 x 0,34 30 x 0,34 32 x 0,34 36 x 0,34 37 x 0,34 40 x 0,34 42 x 0,34 44 x 0,34 48 x 0,34 52 x 0,34 53 x 0,34 61 x 0,34 80 x 0,34 100 x 0,34

Outer Ø Cop. approx. mm weight kg / km 16,5 192,0 18,2 240,0 4,2 6,5 4,4 9,8 4,8 13,1 5,4 16,3 5,9 19,6 5,9 22,8 7,0 26,1 7,6 32,6 7,7 39,2 8,4 45,7 8,8 52,0 9,3 59,0 9,9 65,0 9,9 69,0 10,5 78,0 10,7 82,0 10,7 88,0 11,8 98,0 11,8 104,0 12,9 118,0 12,9 121,0 13,3 131,0 14,0 137,0 14,0 144,0 14,7 157,0 15,4 170,0 15,4 183,0 16,3 199,0 18,8 264,0 21,0 327,0

Weight approx. kg / km 450,0 590,0 22,0 30,0 43,0 54,0 58,0 61,0 73,0 82,0 102,0 108,0 126,0 143,0 160,0 166,0 186,0 192,0 206,0 226,0 245,0 285,0 292,0 318,0 330,0 370,0 405,0 430,0 440,0 610,0 880,0 1050,0

AWG-No. 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22

Part no. 18085 18086 18087 18088 18089 18090 18091 18092 18093 18103 18101 18094 18102 18095 18104 18097 18098 18099 18100 18105 18106 18107 18108 18109 18110 18111 18112 18113

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 16 x 0,5 20 x 0,5 24 x 0,5 30 x 0,5 40 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 16 x 0,75 20 x 0,75 2 x 1 3 x 1 2 x 1,5 3 x 1,5

Outer Ø Cop. approx. mm weight kg / km 4,6 9,6 4,8 14,4 5,4 19,2 5,9 24,0 6,4 28,8 6,4 33,6 7,2 38,4 8,4 48,0 8,4 58,0 10,0 77,0 11,2 96,0 11,8 116,0 13,2 144,0 15,2 192,0 5,2 14,4 5,4 21,6 5,9 29,0 6,7 36,0 7,3 50,0 8,6 58,0 9,6 72,0 9,7 86,0 11,1 115,0 12,4 144,0 5,5 19,2 5,8 29,0 6,2 29,0 6,7 43,0

Dimensions and specifications may be changed without prior notice. (RB01)

Standardised process control and visualisation of an extrusion system at our Windsbach factory.

B5

Weight approx. kg / km 40,0 46,0 55,0 64,0 73,0 81,0 97,0 116,0 135,0 168,0 213,0 241,0 303,0 391,0 47,0 54,0 66,0 80,0 110,0 125,0 148,0 176,0 220,0 276,0 56,0 71,0 75,0 90,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 17 17 16 16


PAAR-TRONIC

flexible, colour coded to DIN 47100, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC data cables, adapted to DIN VDE 0812, 0814 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 250 V Ⴠ Test voltage 1200 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Capacitance (approx.-value) at 800 Hz core/core 0,14 mm² = 120 pF/m core/core 0,25 mm² = 150 pF/m Ⴠ Load 0,14 mm² = 1,5 A 0,25 mm² = 2,5 A Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ K1-coupling approx. 300 pF/100 m Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Sheath colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: PAAR-TRONIC-CY, see page B 11

Application These data control cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. PAAR-TRONIC is the perfect cable for use in areas where a small diameter is essential to complete wiring. E. g. as a control and signal cable in measuring instruments, computers, signal transfer etc. This cable is suitable only for low load application. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 19001 19002 19003 19004 19005 19006 19007 19008 19009 19010 19011 19012 19013 19014 19015 19016 19017

No.pairs x cross-sec. mm² 1 x 2 x 0,14 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 6 x 2 x 0,14 7 x 2 x 0,14 8 x 2 x 0,14 10 x 2 x 0,14 11 x 2 x 0,14 12 x 2 x 0,14 14 x 2 x 0,14 15 x 2 x 0,14 16 x 2 x 0,14 18 x 2 x 0,14 20 x 2 x 0,14 22 x 2 x 0,14

Outer Ø Cop. approx. mm weight kg / km 3,5 2,7 5,1 5,4 5,2 8,0 5,6 10,7 6,6 13,4 6,9 16,1 6,9 18,8 7,5 21,5 8,6 26,9 8,7 29,5 8,9 32,3 9,6 37,6 9,8 40,3 10,1 43,0 10,4 48,4 10,8 54,0 11,6 59,0

Weight approx. kg / km 20,0 25,0 31,0 38,0 45,0 50,0 57,0 64,0 78,0 86,0 94,0 105,0 108,0 110,0 119,0 130,0 150,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Part no. 19018 19019 19020 19021 19022 19023 19024 19025 19026 19027 19028 19029 19030 19031 19032 19033

No.pairs x cross-sec. mm² 24 x 2 x 0,14 25 x 2 x 0,14 26 x 2 x 0,14 27 x 2 x 0,14 28 x 2 x 0,14 30 x 2 x 0,14 32 x 2 x 0,14 34 x 2 x 0,14 36 x 2 x 0,14 38 x 2 x 0,14 40 x 2 x 0,14 44 x 2 x 0,14 45 x 2 x 0,14 50 x 2 x 0,14 52 x 2 x 0,14 55 x 2 x 0,14

Outer Ø Cop. approx. mm weight kg / km 12,4 65,0 12,5 67,0 12,5 70,0 12,7 73,0 12,8 75,0 13,1 81,0 13,5 86,0 14,0 91,0 14,2 97,0 14,3 102,0 15,0 108,0 15,9 118,0 15,9 121,0 16,5 134,0 16,9 140,0 17,5 148,0

Weight approx. kg / km 170,0 180,0 184,0 188,0 192,0 200,0 224,0 247,0 260,0 272,0 294,0 334,0 342,0 387,0 403,0 427,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Continuation Ⴇ

B6


PAAR-TRONIC

flexible, colour coded to DIN 47100, meter marking

Part no. 19034 19035 19036 19037 19038 19039 19040 19041 19042 19043 19044 19045 19046 19047 19048 19049 19050 19051 19052 19053 19054 19055 19056

No.pairs x cross-sec. mm² 1 x 2 x 0,25 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 8 x 2 x 0,25 10 x 2 x 0,25 11 x 2 x 0,25 12 x 2 x 0,25 14 x 2 x 0,25 15 x 2 x 0,25 16 x 2 x 0,25 18 x 2 x 0,25 20 x 2 x 0,25 22 x 2 x 0,25 24 x 2 x 0,25 25 x 2 x 0,25 26 x 2 x 0,25 27 x 2 x 0,25 28 x 2 x 0,25 30 x 2 x 0,25

Outer Ø Cop. approx. mm weight kg / km 4,0 5,0 6,0 10,0 6,3 15,0 6,8 20,0 7,8 25,0 8,3 30,0 8,3 35,0 9,3 40,0 10,5 50,0 10,6 55,0 10,8 60,0 11,6 70,0 12,0 75,0 12,5 80,0 12,8 90,0 13,3 100,0 14,0 110,0 15,0 120,0 15,3 125,0 15,3 130,0 15,5 135,0 15,7 140,0 16,1 150,0

Weight approx. kg / km 32,0 37,0 47,0 58,0 70,0 80,0 89,0 99,0 114,0 126,0 137,0 161,0 174,0 187,0 212,0 234,0 250,0 280,0 300,0 320,0 330,0 345,0 370,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

Part no. 19057 19058 19059 19060 19061 19062 19063 19064 19065 19066 19067 19068 19069 19070 19071 19072 19073 19074 19075 19076 19077 19078

No.pairs x cross-sec. mm² 32 x 2 x 0,25 34 x 2 x 0,25 36 x 2 x 0,25 38 x 2 x 0,25 40 x 2 x 0,25 44 x 2 x 0,25 45 x 2 x 0,25 50 x 2 x 0,25 52 x 2 x 0,25 55 x 2 x 0,25 1 x 2 x 0,34 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 1 x 2 x 0,5 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 1 x 2 x 0,75 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 16,5 160,0 17,2 170,0 17,3 180,0 17,6 190,0 18,3 200,0 19,7 220,0 19,7 225,0 20,4 250,0 20,8 260,0 21,5 275,0 4,4 6,5 6,9 13,1 7,0 19,6 7,8 26,1 4,6 9,6 7,6 19,2 7,7 28,8 8,6 38,4 5,2 14,4 8,5 28,8 8,6 43,2 9,6 57,6

Dimensions and specifications may be changed without prior notice. (RB01)

Drag Chain Systems Open chains Closed chains Accessories Installation instructions Selection tables

You can find drag chain systems in our catalogue Cable Accessories. Request it now at www.helukabel.de

B7

Weight approx. kg / km 410,0 425,0 440,0 480,0 530,0 580,0 600,0 650,0 670,0 790,0 36,0 42,0 50,0 61,0 42,0 51,0 62,0 73,0 47,0 59,0 74,0 93,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 22 22 22 22 20 20 20 20 18 18 18 18


DATAFLAMM

halogen-free, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special data cable Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 0,14 mm² = 350 V >0,14 mm² = 500 V Ⴠ Test voltage 0,14 mm² = 800 V >0,14 mm² = 1200 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Capacitance core/core <70 nF/km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors to DIN VDE 0812, conductor make-up for 0,34 mm² - 7x0,25 mm Ⴠ PE-insulation, compound type 2YJ1 to DIN VDE 0207 part 2 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores twisted in layers with optimal lay-length Ⴠ Halogen-free outer sheath, to DIN VDE 0207 part 24, compound type HM2 Ⴠ Sheath colour grey, RAL 7005 Ⴠ with meter marking, change-over in 2011

Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free sheath compound, self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ screened analogue type: DATAFLAMM-C, see page B 23

Application DATAFLAMM halogen-free data cables are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. PE-insulated-cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 52300 52301 52302 52303 52304 52305 52306 52307 52308 52309 52310 52311 52312 52313 52314 52315 52316 52317 52318 52319 52320 52321 52322 52323 52324 52430 52431 52325 52326 52327 52328 52329

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 10 x 0,14 12 x 0,14 15 x 0,14 18 x 0,14 21 x 0,14 25 x 0,14 30 x 0,14 34 x 0,14 40 x 0,14 50 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 12 x 0,25 15 x 0,25 18 x 0,25 21 x 0,25 25 x 0,25 34 x 0,25 40 x 0,25 2 x 0,34 3 x 0,34

Outer Ø Cop. approx. mm weight kg / km 3,3 2,6 3,5 4,0 3,7 5,3 4,0 6,6 4,3 7,9 4,3 9,2 4,6 10,3 5,4 13,2 5,7 16,0 6,2 20,1 6,7 23,7 7,3 27,9 7,9 33,4 8,1 39,3 8,9 45,5 9,5 53,6 10,5 64,9 3,7 4,7 3,9 7,1 4,2 9,5 4,6 12,0 5,1 16,6 6,4 24,0 6,5 28,6 7,3 36,0 7,8 43,2 8,3 50,4 9,3 59,8 10,8 81,3 11,7 96,0 4,3 6,4 4,5 9,7

Weight approx. kg / km 14,0 17,0 19,0 23,0 25,0 27,0 30,0 38,0 45,0 57,0 65,0 76,0 88,0 98,0 111,0 139,0 764,0 18,0 21,0 26,0 31,0 40,0 56,0 64,0 80,0 90,0 105,0 121,0 168,0 196,0 25,0 30,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22

Part no. 52330 52331 52332 52333 52334 52335 52336 52337 52338 52339 52340 52341 52342 52343 52344 52345 52346 52347 52348 52349 52350 52351 52352 52353 52354 52355 52356 52357 52358 52359 52360 52361

No.cores x cross-sec. mm² 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 15 x 0,34 18 x 0,34 21 x 0,34 25 x 0,34 34 x 0,34 40 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 10 x 0,5 12 x 0,5 15 x 0,5 18 x 0,5 21 x 0,5 25 x 0,5 30 x 0,5 34 x 0,5 40 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 10 x 0,75 12 x 0,75

Outer Ø Cop. approx. mm weight kg / km 4,9 13,0 5,4 16,4 5,9 22,7 7,8 32,4 8,0 39,1 9,0 49,1 9,6 59,1 10,1 68,3 11,9 81,4 13,3 111,1 14,4 130,5 4,6 9,5 4,9 14,2 5,3 19,2 5,9 24,0 6,4 33,7 8,4 48,0 8,6 57,4 9,8 72,0 10,5 86,4 11,1 101,0 12,6 120,0 13,3 142,6 14,5 163,1 15,8 192,0 5,2 14,3 5,5 21,5 6,0 28,6 6,7 36,1 7,3 50,3 9,8 72,0 10,0 86,2

Weight approx. kg / km 35,0 43,0 58,0 80,0 91,0 115,0 135,0 154,0 180,0 233,0 272,0 30,0 36,0 43,0 56,0 70,0 101,0 117,0 145,0 171,0 197,0 230,0 269,0 301,0 365,0 40,0 51,0 61,0 76,0 97,0 137,0 167,0

AWG-No. 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice. (RB01)

B8


TRONIC-CY (LiY-CY)

flexible, Cu-screened, colour coded to DIN 47100,

EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC data screened cables, adapted to DIN VDE 0812 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage 0,14 mm² = 350 V ุ 0,25 mm² = 500 V Ⴠ Test voltage core/core 1200 V core/screen 800 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Capacitance (approx.-value) at 800 Hz core/core at 0,14 mm² = 120 pF/m core/core ุ 0,25 mm² = 150 pF/m core/screen at 0,14 mm² = 240 pF/m core/screen ุ 0,25 mm² = 270 pF/m Ⴠ Load (A) According to different cross-sections, see table Technical Information Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors for 0,5 mm² to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Conductor make-up for 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Colour coded to DIN 47100, but without colour repetition Ⴠ Core wrapping with foil Ⴠ Drain-wire, tinned Ⴠ Tinned, copper braided screen, approx. 85% coverage Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ HELUKABEL®-TRONIC-CY is also available in paired version (e.g. HELUKABEL®-PAAR-TRONIC-CY 16x2x0,14 mm²). Ⴠ For 1 core cable screen of helically wound. Ⴠ unscreened analogue type: TRONIC (LiYY), see page B 4

Application These screened cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, wherever the construction requirements call for a minimum outer diameter, TRONIC is the suitable cable to use. This applies especially to such areas as tool making and machine industries as well as electronic, computer, measurement and control sectors. The extremely small outer diameter make suitable for miniature plugs etc. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 20139 20001 20002 20003 20004 20005 20006 20007 20008 20009 20010 20011 20012 20013 20014

No.cores x cross-sec. mm² 1 x 0,14 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 16 x 0,14 18 x 0,14 20 x 0,14 21 x 0,14

Outer Ø Cop. approx. mm weight kg / km 2,5 6,1 3,7 12,0 3,9 13,0 4,1 14,5 4,4 15,5 4,9 18,2 4,9 19,0 5,2 21,3 6,2 28,7 6,2 30,5 6,6 32,0 6,9 43,2 7,2 51,0 7,7 55,0 7,9 56,0

Weight approx. kg / km 16,0 20,0 27,0 32,0 37,0 42,0 48,0 55,0 65,0 77,0 79,0 89,0 103,0 116,0 120,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Part no. 20015 20091 20016 20017 20018 20019 20020 20021 20022 20023 20024 20025 20026 20027 20028

No.cores x cross-sec. mm² 24 x 0,14 25 x 0,14 27 x 0,14 30 x 0,14 32 x 0,14 36 x 0,14 40 x 0,14 42 x 0,14 44 x 0,14 48 x 0,14 52 x 0,14 56 x 0,14 61 x 0,14 80 x 0,14 100 x 0,14

Outer Ø Cop. approx. mm weight kg / km 8,3 62,0 8,5 61,0 8,5 65,0 9,3 69,0 9,6 76,0 9,9 83,0 10,2 88,0 10,5 94,0 11,2 110,0 11,3 115,0 11,8 124,0 12,1 132,0 12,4 146,0 14,1 226,0 15,6 267,0

Weight approx. kg / km 131,0 136,0 142,0 157,0 163,0 182,0 209,0 217,0 226,0 240,0 270,0 320,0 370,0 510,0 580,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

Continuation Ⴇ

B9


TRONIC-CY (LiY-CY)

flexible, Cu-screened, colour coded to DIN 47100,

EMC-preferred type, meter marking

Part no. 20084 20029 20030 20031 20032 20083 20033 20034 20035 20036 20037 20038 20039 20086 20040 20041 20042 20092 20043 20044 20045 20046 20087 20047 20048 20049 20050 20051 20052 20053 20054 20055 20088 20056 20057 20058 20059 20085 20060 20061 20062 20063 20064 20065 20066 20089 20067 20068 20069 20093 20070 20071 20072 20073 20090 20074 20075 20076 20077 20078 20079 20080 20081 20082 16001 16002 16003 16004 16005 16006 16007 16008 16009 16010 16011

No.cores x cross-sec. mm² 1 x 0,25 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 16 x 0,25 18 x 0,25 19 x 0,25 20 x 0,25 21 x 0,25 24 x 0,25 25 x 0,25 27 x 0,25 30 x 0,25 32 x 0,25 36 x 0,25 37 x 0,25 40 x 0,25 42 x 0,25 44 x 0,25 48 x 0,25 52 x 0,25 56 x 0,25 61 x 0,25 80 x 0,25 100 x 0,25 1 x 0,34 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 6 x 0,34 7 x 0,34 8 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 16 x 0,34 18 x 0,34 19 x 0,34 20 x 0,34 21 x 0,34 24 x 0,34 25 x 0,34 27 x 0,34 30 x 0,34 32 x 0,34 36 x 0,34 37 x 0,34 40 x 0,34 42 x 0,34 44 x 0,34 48 x 0,34 52 x 0,34 56 x 0,34 61 x 0,34 80 x 0,34 100 x 0,34 1 x 0,5 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 14 x 0,5

Outer Ø Cop. approx. mm weight kg / km 2,9 7,2 4,2 15,8 4,3 18,6 4,7 22,0 5,3 26,5 5,7 32,4 5,7 35,0 6,3 42,1 7,2 49,9 7,3 58,0 7,9 62,0 8,3 67,0 9,1 78,0 9,1 79,0 9,4 88,0 9,4 91,0 10,0 96,0 10,1 99,0 10,1 122,0 11,1 132,0 11,5 138,0 11,9 146,0 11,9 152,0 12,4 157,0 12,8 160,0 13,6 164,0 13,7 164,0 14,1 175,0 14,5 189,0 15,1 204,0 17,1 387,0 19,1 505,0 3,2 13,5 5,0 18,0 5,2 22,0 5,6 28,0 6,0 31,0 6,7 45,0 6,7 51,0 7,2 54,0 8,4 65,0 8,5 70,0 9,0 81,0 9,6 88,0 10,1 103,0 10,1 106,0 10,7 112,0 10,7 116,0 11,3 129,0 11,5 120,0 11,5 138,0 12,6 158,0 13,0 163,0 13,7 178,0 13,7 192,0 14,2 198,0 14,8 203,0 15,4 214,0 15,6 227,0 16,2 242,0 16,6 267,0 17,1 295,0 19,4 524,0 21,7 620,0 3,6 15,0 5,5 29,0 5,7 39,0 6,3 46,0 6,8 52,0 7,3 66,0 7,3 68,0 8,0 80,0 9,4 93,0 9,6 117,0 10,1 122,0

Weight approx. kg / km 27,0 31,0 36,0 40,0 51,0 58,0 64,0 82,0 85,0 90,0 144,0 110,0 142,0 146,0 152,0 150,0 163,0 169,0 176,0 189,0 204,0 219,0 230,0 247,0 269,0 292,0 317,0 330,0 343,0 365,0 480,0 605,0 24,0 30,0 37,0 48,0 54,0 61,0 67,0 81,0 103,0 110,0 153,0 159,0 172,0 181,0 191,0 199,0 229,0 241,0 258,0 290,0 305,0 330,0 348,0 364,0 389,0 414,0 420,0 450,0 480,0 520,0 580,0 694,0 40,0 45,0 55,0 61,0 76,0 89,0 98,0 117,0 135,0 157,0 190,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20

Part no. 16012 16013 16526 16014 16015 16016 16527 16017 16018 16164 16019 16528 16020 16021 16022 16023 16024 16025 16026 16027 16028 16029 16030 16031 16032 16033 16034 16035 16036 16037 16529 16038 16039 16040 16041 16042 16043 16163 16044 16530 16045 16120 16047 16048 16049 16475 16476 16477 16478 16479 16480 16481 16482 16483 16484 16485 16486 16487 16488 16489 16500 16501 16502 16503 16504 16505 16506 16507 16508 16509 16510 16511 16512 16513 16514

No.cores x cross-sec. mm² 16 x 0,5 18 x 0,5 19 x 0,5 20 x 0,5 24 x 0,5 25 x 0,5 27 x 0,5 30 x 0,5 32 x 0,5 34 x 0,5 36 x 0,5 37 x 0,5 40 x 0,5 50 x 0,5 61 x 0,5 80 x 0,5 100 x 0,5 1 x 0,75 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 14 x 0,75 16 x 0,75 18 x 0,75 19 x 0,75 20 x 0,75 24 x 0,75 25 x 0,75 27 x 0,75 30 x 0,75 32 x 0,75 34 x 0,75 36 x 0,75 37 x 0,75 40 x 0,75 42 x 0,75 61 x 0,75 80 x 0,75 100 x 0,75 2 x 1 3 x 1 4 x 1 5 x 1 6 x 1 7 x 1 8 x 1 10 x 1 12 x 1 14 x 1 16 x 1 19 x 1 24 x 1 27 x 1 37 x 1 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 6 x 1,5 7 x 1,5 8 x 1,5 10 x 1,5 12 x 1,5 14 x 1,5 16 x 1,5 19 x 1,5 24 x 1,5 27 x 1,5 37 x 1,5

Outer Ø Cop. approx. mm weight kg / km 10,6 129,0 10,7 152,0 11,2 156,0 11,7 173,0 12,6 236,0 12,7 250,0 12,7 265,0 14,1 297,0 14,6 301,0 15,3 312,0 15,3 320,0 15,3 325,0 15,8 345,0 18,1 407,0 19,1 508,0 21,9 690,0 24,3 814,0 3,8 19,0 5,8 38,0 6,3 50,0 6,8 57,0 7,3 70,0 8,1 87,0 8,2 96,0 9,0 110,0 10,3 140,0 10,5 151,0 11,3 167,0 11,8 183,0 12,6 207,0 12,6 221,0 13,4 238,0 14,1 270,0 14,3 278,0 14,3 287,0 15,8 315,0 16,3 330,0 17,1 350,0 17,1 370,0 17,9 386,0 17,9 395,0 18,4 408,0 21,5 555,0 24,6 715,0 27,2 910,0 6,4 46,0 6,7 56,0 7,2 69,0 8,0 89,0 8,6 105,0 8,6 111,0 9,4 130,0 11,2 140,0 11,4 168,0 12,0 198,0 12,8 218,0 13,6 268,0 15,2 320,0 15,4 360,0 18,3 485,0 7,3 63,0 7,6 76,0 8,3 98,0 9,2 116,0 9,9 140,0 9,9 152,0 10,8 172,0 13,0 193,0 13,0 254,0 13,9 272,0 14,9 285,0 15,6 387,0 17,7 448,0 17,9 506,0 21,2 682,0

Weight approx. kg / km 210,0 217,0 246,0 275,0 337,0 351,0 373,0 396,0 431,0 440,0 445,0 458,0 470,0 570,0 650,0 780,0 990,0 41,0 59,0 66,0 77,0 93,0 113,0 130,0 145,0 180,0 202,0 225,0 275,0 292,0 322,0 362,0 435,0 415,0 467,0 486,0 530,0 570,0 600,0 640,0 680,0 714,0 900,0 1200,0 1440,0 65,0 80,0 98,0 127,0 144,0 158,0 197,0 232,0 260,0 302,0 346,0 412,0 493,0 562,0 790,0 88,0 100,0 126,0 160,0 192,0 208,0 244,0 315,0 338,0 383,0 424,0 506,0 690,0 781,0 941,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Dimensions and specifications may be changed without prior notice. (RB01)

B 10

B


PAAR-TRONIC-CY

flexible, Cu-screened, colour coded to DIN 47100,

EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC data cables, adapted to DIN VDE 0812, 0814 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Operating voltage 350 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 1200 V core/screen 800 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Conductor resistance at 0,14 mm² ื 138 Ohm/km at 0,25 mm² ื 75,5 Ohm/km at 0,34 mm² ื 57,5 Ohm/km at 0,50 mm² ื 39 Ohm/km at 0,75 mm² ื 26 Ohm/km Ⴠ Capacitance (approx.-value) at 800 Hz core/core 0,14 mm² = 120 pF/m core/core ุ 0,25 mm² = 150 pF/m core/screen 0,14 mm² = 240 pF/m core/screen ุ 0,25 mm² = 270 pF/m Ⴠ Load at 0,14 mm² = 1,5 A at 0,25 mm² = 2,5 A at 0,34 mm² = 4,5 A at 0,50 mm² = 6 A at 0,75 mm² = 9 A Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ K1-coupling approx. 300 pF/100 m Ⴠ Coupling resistance max.250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, 0245 and IEC 60228 cl. 5 Ⴠ Conductor make-up for 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Colours coded to DIN 47100 with colour repetition Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Sheath colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Also available in other sheath colours. Ⴠ unscreened analogue type: PAAR-TRONIC, see page B 6

Application These data control cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. PAAR-TRONIC-CY is well suited for use in areas subject to signal interference. The high level of screening reduces substantially the effects of electrical disturbances from parallel running wiring etc. The copper screening is also often used as an "earth". The twisted pairs conform favourable cross-talk attenuation values. These cables are suitable for dry and wet rooms, yet not for open air. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21001 21002 21003 21004 21005

No.pairs x cross-sec. mm² 1 x 2 x 0,14 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14

Outer Ø Cop. approx. mm weight kg / km 4,1 15,6 5,6 18,5 5,6 23,0 6,0 26,6 6,7 30,7

Weight approx. kg / km 34,0 40,0 49,0 55,0 66,0

AWG-No. 26 26 26 26 26

Part no. 21006 21007 21008 21009 21010

No.pairs x cross-sec. mm² 6 x 2 x 0,14 7 x 2 x 0,14 8 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14

Outer Ø Cop. approx. mm weight kg / km 7,2 48,5 7,2 51,1 8,4 53,7 9,1 59,0 9,2 66,0

Weight approx. kg / km 86,0 91,0 97,0 109,0 141,0

AWG-No. 26 26 26 26 26

Continuation Ⴇ

B 11


PAAR-TRONIC-CY

flexible, Cu-screened, colour coded to DIN 47100,

EMC-preferred type, meter marking

Part no. 21011 21012 21013 21014 21015 21016 21017 21018 21019 21020 21021 21022 21023 21024 21025 21026 21027 21028 21029 21030 21031 21032 21033 21034 21035 21036 21037 21038 21039 21040 21041 21042 21043 21044 21045 21046 21047 21048 21049 21050 21051 21052 21053 21054 21055 21056 21057 21058 21059 21060 21061 21062 21063 21064 19970 19971

No.pairs x cross-sec. mm² 14 x 2 x 0,14 15 x 2 x 0,14 16 x 2 x 0,14 18 x 2 x 0,14 20 x 2 x 0,14 22 x 2 x 0,14 24 x 2 x 0,14 25 x 2 x 0,14 26 x 2 x 0,14 27 x 2 x 0,14 28 x 2 x 0,14 30 x 2 x 0,14 32 x 2 x 0,14 34 x 2 x 0,14 36 x 2 x 0,14 38 x 2 x 0,14 40 x 2 x 0,14 44 x 2 x 0,14 46 x 2 x 0,14 50 x 2 x 0,14 52 x 2 x 0,14 55 x 2 x 0,14 1 x 2 x 0,25 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 8 x 2 x 0,25 10 x 2 x 0,25 12 x 2 x 0,25 14 x 2 x 0,25 15 x 2 x 0,25 16 x 2 x 0,25 18 x 2 x 0,25 20 x 2 x 0,25 22 x 2 x 0,25 24 x 2 x 0,25 25 x 2 x 0,25 26 x 2 x 0,25 27 x 2 x 0,25 28 x 2 x 0,25 30 x 2 x 0,25 32 x 2 x 0,25 34 x 2 x 0,25 36 x 2 x 0,25 38 x 2 x 0,25 40 x 2 x 0,25 44 x 2 x 0,25 46 x 2 x 0,25 50 x 2 x 0,25 52 x 2 x 0,25 55 x 2 x 0,25 1 x 2 x 0,34 2 x 2 x 0,34

Outer Ø Cop. approx. mm weight kg / km 9,9 74,0 10,4 76,0 10,4 79,0 11,0 83,0 11,5 97,0 12,3 103,0 12,3 111,0 12,5 113,0 12,5 122,0 12,5 125,0 13,7 128,0 13,7 140,0 14,2 145,0 14,7 150,0 14,9 156,0 15,6 162,0 16,1 177,0 16,8 181,0 17,0 195,0 17,7 202,0 17,7 206,0 18,2 210,0 4,6 15,0 6,3 28,0 6,6 32,0 7,0 38,0 7,8 55,0 8,6 65,0 8,6 70,0 9,8 75,0 11,0 110,0 11,2 117,0 12,2 122,0 12,8 134,0 12,8 143,0 13,5 148,0 14,1 162,0 14,9 172,0 15,3 223,0 15,5 233,0 15,5 238,0 15,5 244,0 17,0 249,0 17,0 254,0 17,6 290,0 18,2 312,0 18,2 322,0 19,0 339,0 19,7 349,0 20,5 359,0 20,7 398,0 21,5 403,0 21,5 435,0 22,1 464,0 5,2 16,0 7,0 36,9

Weight approx. kg / km 148,0 152,0 155,0 171,0 183,0 205,0 228,0 239,0 245,0 251,0 258,0 270,0 284,0 300,0 316,0 350,0 370,0 390,0 430,0 440,0 460,0 480,0 45,0 53,0 65,0 80,0 98,0 114,0 121,0 129,0 157,0 189,0 213,0 225,0 237,0 248,0 275,0 303,0 330,0 343,0 345,0 350,0 360,0 375,0 400,0 410,0 420,0 450,0 485,0 500,0 540,0 550,0 580,0 630,0 58,0 65,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22

Part no. 19972 19973 19974 19975 19976 19977 19978 19979 19980 19981 19982 19983 19984 19985 19986 19987 19988 19989 19990 19991 19992 19993 19994 19995 17047 17001 17002 17003 17004 17005 17006 17007 17008 17009 17010 17011 17048 17012 17013 17014 17015 17016 17017 17018 17019 17020 17021 17022 17049 17050 17051 17052 17053 17054 17055 17056

No.pairs x cross-sec. mm² 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 6 x 2 x 0,34 7 x 2 x 0,34 8 x 2 x 0,34 9 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 14 x 2 x 0,34 16 x 2 x 0,34 18 x 2 x 0,34 21 x 2 x 0,34 25 x 2 x 0,34 27 x 2 x 0,34 30 x 2 x 0,34 34 x 2 x 0,34 37 x 2 x 0,34 40 x 2 x 0,34 44 x 2 x 0,34 50 x 2 x 0,34 52 x 2 x 0,34 56 x 2 x 0,34 61 x 2 x 0,34 1 x 2 x 0,5 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 20 x 2 x 0,5 25 x 2 x 0,5 1 x 2 x 0,75 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75 10 x 2 x 0,75 12 x 2 x 0,75 16 x 2 x 0,75 20 x 2 x 0,75 25 x 2 x 0,75 1x2x1 2x2x1 3x2x1 4x2x1 1 x 2 x 1,5 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5

Outer Ø Cop. approx. mm weight kg / km 7,3 44,9 8,1 54,2 8,8 63,5 9,8 73,1 9,8 79,5 11,2 88,4 12,6 99,3 12,6 106,9 12,8 122,1 13,3 138,2 14,3 154,2 15,2 197,9 15,9 214,4 17,5 238,5 17,5 262,5 19,1 286,6 20,8 310,1 21,5 368,7 22,4 392,6 23,6 424,3 24,8 455,9 24,8 487,6 25,4 518,5 26,2 557,2 5,6 24,0 7,8 54,0 8,2 70,0 9,1 91,0 9,9 105,0 10,7 120,0 12,8 144,0 14,0 178,0 14,3 199,0 16,1 254,0 17,2 302,0 19,7 344,0 6,0 28,0 8,4 58,0 8,9 84,0 9,8 108,0 10,8 126,0 12,1 146,0 13,4 180,0 15,5 220,0 15,8 261,0 18,0 328,0 19,2 392,0 21,8 470,0 6,3 46,0 8,9 82,0 9,4 103,0 10,4 132,0 7,2 63,0 10,2 111,0 10,8 136,0 12,0 172,0

Weight approx. kg / km 78,0 90,0 110,0 130,0 145,0 150,0 170,0 190,0 220,0 245,0 250,0 275,0 300,0 400,0 410,0 440,0 510,0 550,0 590,0 600,0 650,0 680,0 750,0 840,0 60,0 89,0 104,0 126,0 148,0 171,0 290,0 320,0 361,0 421,0 580,0 740,0 71,0 105,0 128,0 156,0 189,0 216,0 309,0 355,0 405,0 565,0 700,0 950,0 75,0 116,0 140,0 191,0 84,0 122,0 194,0 240,0

AWG-No. 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 16 16 16 16

Dimensions and specifications may be changed without prior notice. (RB01)

B 12

B


PAAR-CY-OZ

flexible, Cu-screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC data cables, screened, adapted to DIN VDE 0812, 0814 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 1200 V core/screen 800 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections 0,5 mm2 to 1,5 mm²: core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Inductance approx. 0,67 mH/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Black cores with continuous numbering in white according to DIN VDE 0293 Ⴠ Cores laid up in pairs Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Foil wrap Ⴠ Tinned copper screened braiding,approx. 85% coverage Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ We deliver other dimensions and other colours of outer jackets on request.

Application PAAR-CY is ideal for use as a connecting cable for all areas involving measuring, control, regulation and signal transfer as well as for use in all fields of data and impulse transmission. Especially suited for all areas of high electromagnetic activity, e. g. disturbances through parallel circuits. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 17023 17024 17025 17026 17027 17028 17029 17030 17031 17032 17033

No.pairs x cross-sec. mm² 2x2x1 3x2x1 4x2x1 5x2x1 6x2x1 8x2x1 10 x 2 x 1 12 x 2 x 1 16 x 2 x 1 20 x 2 x 1 25 x 2 x 1

Outer Ø Cop. approx. mm weight kg / km 9,5 82,0 10,0 103,0 11,0 132,0 12,3 161,0 13,4 188,0 14,7 240,0 16,4 282,0 18,2 324,0 19,0 412,0 19,8 505,0 23,5 610,0

Weight approx. kg / km 135,0 160,0 197,0 253,0 295,0 410,0 518,0 601,0 990,0 1400,0 1600,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 13

17 17 17 17 17 17 17 17 17 17 17

Part no. 17034 17035 17036 17037 17038 17039 17040 17041 17042 17043 17044

No.pairs x cross-sec. mm² 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5 5 x 2 x 1,5 6 x 2 x 1,5 8 x 2 x 1,5 10 x 2 x 1,5 12 x 2 x 1,5 16 x 2 x 1,5 20 x 2 x 1,5 25 x 2 x 1,5

Outer Ø Cop. approx. mm weight kg / km 11,3 112,0 12,2 139,0 13,5 176,0 14,5 212,0 17,2 255,0 18,2 322,0 20,1 380,0 21,8 442,0 25,0 572,0 27,0 705,0 29,5 862,0

Weight approx. kg / km 168,0 221,0 269,0 314,0 550,0 650,0 900,0 950,0 1100,0 1700,0 1900,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16


PAAR-TRONIC-CY-CY (LiYCY-CY)

EMC-preferred type, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC data transmission cable adapted to DIN VDE 0812 and 0814 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Conductor resistance 0,14 mm² = max. 138 Ohm/km 0,25 mm² = max. 77,8 Ohm/km Ⴠ Nominal voltage 0,14 mm² = max. 350 V 0,25 mm² = max. 500 V Ⴠ Test voltage 0,14 mm² = 1200 V 0,25 mm² = 2000 V Ⴠ Breakdown voltage 0,14 mm² = 2400 V 0,25 mm² = 4000 V Ⴠ Mutual capacitance core/core 0,14 mm² = 147 pF/m 0,25 mm² = 152,5 pF/m core/screen 0,14 mm² = 147 pF/m 0,25 mm² = 263 pF/m Ⴠ Impedance 0,14 mm² = 536 Ohm/1 kHz/20 °C 0,25 mm² = 396 Ohm/1 kHz/20 °C Ⴠ Coupling 250 pF/100 m/1 kHz Ⴠ Screen resistance 0,14 mm² = 36 Ohm/km 0,25 mm² = 18 Ohm/km Ⴠ Attenuation 0,14 mm² = 3,6 dB/1 kHz/km 0,25 mm² = 2,2 dB/1 kHz/km Ⴠ Minimum bending radius flexing 12x cable ø fixed installation 6x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (bis 80 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0812 Ⴠ Strand make-up 0,14 mm² = 18x0,10 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Core colours to DIN 47100 with colour repetition Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs screened individually, tinned copper, coverage approx. 85% Ⴠ Special PVC coating over individual screened pairs Ⴠ All pairs-CY stranded together Ⴠ Core wrapping with polyester foil, overlapped Ⴠ Overall braid-screening, tinned copper coverage approx. 85% Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ As of 0,75 mm² cross-sec. see type L-EDV-PiMF-CY. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application This cable type offers total interference-free data transfer and is ideal for use as a signal and control cable in combination with computers and external units. The screening properties also make this cable type well suited for use as a connecting cable in sound studio equipment, measuring and control sectors as well as proving a highly reliable cable for process-control and security systems. The copper screening assures a disturbance-free data and signal transmission for measuring and control systems. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21065 21066 21067 21068 21069 21070

No.pairs x cross-sec. mm² 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 6 x 2 x 0,14 7 x 2 x 0,14

Outer Ø Cop. approx. mm weight kg / km 7,4 31,0 8,5 34,0 10,0 45,0 10,5 58,0 11,6 67,0 12,1 78,0

Weight approx. kg / km 95,0 105,0 140,0 160,0 185,0 230,0

AWG-No. 26 26 26 26 26 26

Part no. 21071 21072 21073 21074 21075 21076

No.pairs x cross-sec. mm² 8 x 2 x 0,14 9 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14 16 x 2 x 0,14 20 x 2 x 0,14

Outer Ø Cop. approx. mm weight kg / km 13,2 97,0 14,1 101,0 15,1 108,0 15,3 134,0 17,0 179,0 17,8 225,0

Weight approx. kg / km 245,0 280,0 325,0 380,0 440,0 520,0

AWG-No. 26 26 26 26 26 26

Continuation Ⴇ

B 14


PAAR-TRONIC-CY-CY (LiYCY-CY)

Part no. 21077 21078 21079 21080 21081 21082 21083 21084 21085 21086 21087 21088 21089 21090 21091 21092 21093 21094 21095 21096 21097 21098 21099 21100

No.pairs x cross-sec. mm² 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 8 x 2 x 0,25 10 x 2 x 0,25 12 x 2 x 0,25 16 x 2 x 0,25 20 x 2 x 0,25 24 x 2 x 0,25 32 x 2 x 0,25 48 x 2 x 0,25 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 6 x 2 x 0,34 8 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 14 x 2 x 0,34 16 x 2 x 0,34 24 x 2 x 0,34

Outer Ø Cop. approx. mm weight kg / km 8,1 62,0 9,5 78,2 10,5 124,1 11,9 137,6 12,6 148,1 13,9 159,1 14,2 178,7 15,2 213,9 17,5 238,3 22,0 291,4 22,6 325,0 27,5 367,5 29,8 588,0 34,5 840,5 9,5 73,1 11,6 88,1 12,4 137,2 15,0 174,8 16,5 247,2 19,0 288,7 19,5 321,0 20,7 388,4 22,5 425,5 28,0 577,1

Weight approx. kg / km 125,0 140,0 205,0 230,0 275,0 295,0 330,0 420,0 465,0 590,0 620,0 690,0 785,0 970,0 139,0 157,0 213,0 308,0 385,0 433,0 495,0 600,0 637,0 781,0

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22

EMC-preferred type, meter marking

Part no. 21101 21102 21103 21104 21105 21106 21107 21108 21109 21110

No.pairs x cross-sec. mm² 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 12 x 2 x 0,5 14 x 2 x 0,5 16 x 2 x 0,5 24 x 2 x 0,5

Outer Ø Cop. approx. mm weight kg / km 10,4 83,1 11,6 106,4 13,0 158,0 15,6 201,4 18,0 311,5 20,8 334,5 21,5 394,1 21,6 446,0 23,8 501,2 28,4 712,4

Dimensions and specifications may be changed without prior notice. (RB01)

Insulating, shrinking, braided and temperature protection tubes Braided hoses High temperature protection Insulation tubes Heat-shrink tubes End caps

You can find insulating, shrinking, braided and temperature protection tubes in our catalogue Cable Accessories. Request it now at www.helukabel.de

B 15

Weight approx. kg / km 143,0 179,0 241,0 319,0 441,0 464,0 529,0 641,0 694,0 930,0

AWG-No. 20 20 20 20 20 20 20 20 20 20


PAAR-TRONIC-Li-2YCYv

PE-insulated, low capacitance, Termi-Point®,

EMC-preferred type, meter marking

B

Technical data

Cable structure

Properties

Ⴠ PE-insulated data cable Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Conductor resistance (loop) at 20 °C 0,22 mm² max. 186 Ohm/km 0,34 mm² max. 115 Ohm/km 0,5 mm² max. 78,5 Ohm/km 1,0 mm² max. 39,2 Ohm/km Ⴠ Operating top level voltage max. 250 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 5 GOhm x km Ⴠ Mutual capacitance at 800 Hz >4 pairs max. 60 nF/km ื4 pairs values extended by 20% Ⴠ Impedance 100 Ohm ±15 Ⴠ Line attenuation (approx. value) 0,22 mm² at 100 kHz 9,0 dB/km 0,34 mm² at 100 kHz 6,6 dB/km 0,50 mm² at 100 kHz 6,0 dB/km 0,22 mm² at 1 MHz 25,0 dB/km 0,34 mm² at 1 MHz 20,0 dB/km 0,50 mm² at 1 MHz 18,0 dB/km Ⴠ Inductance approx. 0,66 mH/km Ⴠ Cross-talk attenuation up 1 MHz min. 50 dB up 10 MHz min. 40 dB Ⴠ Minimum bending radius flexing 12x cable ø fixed installation 7,5x cable ø

Ⴠ Bare copper stranded wires, 7-wires, adapted to DIN VDE 0881, suitable for Termi-Point® and solder-free connection technique Ⴠ Conductor make-up 0,22 mm² = 7x0,20 mm 0,34 mm² = 7x0,25 mm 0,5 mm² = 7x0,30 mm Ⴠ Core insulation of PE, compound type2YI1 to DIN VDE 0207 part 2 Ⴠ Core colours to DIN 47100 with colour repetition Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PVC outer sheath YM2 black, to DIN VDE 0207 part 5 Ⴠ Type . . . Yv with reinforced outer sheath Ⴠ with meter marking, change-over in 2011

Ⴠ PVC outher sheath self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ These cables make enormous advantages possible for fast and cost-effective contact-making using the Termi-Point® connection technique. With this solder-free connection technique, the stranded conductor is crimped together with a sleeve onto a contact pin without prior stripping of the insulation material Ⴠ The twisted-pair lay-up prevents electrical unbalances within the cable and this thus effectively suppresses cross-talking effects Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ At 0,22 mm² is designed for applications with Sub-D connectors. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Thermi-Point® registered trade mark AMP. Ⴠ To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.

Application These PE-insulated data cables with twisted pairs are used in particular for the interference-free transmission of data and signals over longer distances. The high transmission rates are particularly suitable for RS 422 and RS 485 interfaces. These cables are suitable for fixed installations as well as for flexing applications, for free movement without forced motion and without tensile stress, in dry and moist environments. Yv black with reinforced outer sheath, is suitable for installation in the ground and in open air. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21129 21130 21131 21132 21133 21135 21136 21137 21138 21139

No.pairs x cross-sec. mm² 2 x 2 x 0,22 3 x 2 x 0,22 4 x 2 x 0,22 8 x 2 x 0,22 10 x 2 x 0,22 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 8 x 2 x 0,34 10 x 2 x 0,34

Outer Ø Cop. approx. mm weight kg / km 8,0 26,0 8,3 31,0 8,9 38,0 10,6 62,0 12,1 79,0 9,2 35,0 9,6 44,0 10,2 53,0 12,8 86,0 14,1 104,0

Weight approx. kg / km 60,0 79,0 96,0 140,0 184,0 83,0 92,0 112,0 179,0 219,0

AWG-No. 24 24 24 24 24 22 22 22 22 22

Part no. 21141 21142 21143 21144 21145 21146 21147 21148 21149 21150

No.pairs x cross-sec. mm² 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 2x2x1 3x2x1 4x2x1 8x2x1 10 x 2 x 1

Outer Ø Cop. approx. mm weight kg / km 10,0 49,0 10,4 60,0 11,2 73,0 13,9 124,0 16,0 155,0 10,8 81,0 11,5 102,0 12,0 130,0 14,9 240,0 17,2 282,0

Weight approx. kg / km 90,0 126,0 146,0 246,0 292,0 141,0 170,0 203,0 261,0 287,0

AWG-No. 20 20 20 20 20 17 17 17 17 17

Dimensions and specifications may be changed without prior notice.

B 16


PAAR-TRONIC-Li-2YCY

PE-insulated, low capacitance, Termi-Point®,

EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ PE-insulated data cable Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Conductor resistance (loop) at 20 °C 0,22 mm² max. 186 Ohm/km 0,34 mm² max. 115 Ohm/km 0,5 mm² max. 78,5 Ohm/km Operating top level voltage max. 250 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 5 GOhm x km Ⴠ Mutual capacitance at 800 Hz >4 pairs max. 60 nF/km ื4 pairs values extended by 20% Ⴠ Impedance 100 Ohm ±15 Ⴠ Line attenuation (approx. value) 0,22 mm² at 100 kHz 9,0 dB/km 0,34 mm² at 100 kHz 6,6 dB/km 0,50 mm² at 100 kHz 6,0 dB/km 0,22 mm² at 1 MHz 25,0 dB/km 0,34 mm² at 1 MHz 20,0 dB/km 0,50 mm² at 1 MHz 18,0 dB/km Ⴠ Inductance approx. 0,66 mH/km Ⴠ Cross-talk attenuation up 1 MHz min. 50 dB up 10 MHz min. 40 dB Ⴠ Minimum bending radius flexing 12x cable ø fixed installation 7,5x cable ø

Ⴠ Bare copper stranded wires, 7-wires, adapted to DIN VDE 0881, suitable for Termi-Point® and solder-free connection technique Ⴠ Conductor make-up 0,22 mm² = 7x0,20 mm 0,34 mm² = 7x0,25 mm 0,5 mm² = 7x0,30 mm Ⴠ Core insulation of PE, compound type2YI1 to DIN VDE 0207 part 2 Ⴠ Core colours to DIN 47100 with colour repetition Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PVC outer sheath YM2 grey, to DIN VDE 0207 part 5 Ⴠ with meter marking, change-over in 2011

Ⴠ PVC outher sheath self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ These cables make enormous advantages possible for fast and cost-effective contact-making using the Termi-Point® connection technique. With this solder-free connection technique, the stranded conductor is crimped together with a sleeve onto a contact pin without prior stripping of the insulation material Ⴠ The twisted-pair lay-up prevents electrical unbalances within the cable and this thus effectively suppresses cross-talking effects Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ At 0,22 mm² is designed for applications with Sub-D connectors. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Thermi-Point® registered trade mark AMP. Ⴠ To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.

Application These PE-insulated data cables with twisted pairs are used in particular for the interference-free transmission of data and signals over longer distances. The high transmission rates are particularly suitable for RS 422 and RS 485 interfaces. These cables are suitable for fixed installations as well as for flexing applications, for free movement without forced motion and without tensile stress, in dry and moist environments but not in open air (Type grey). EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21111 21112 21113 21114 21115 21117 21118 21119 21120 21121 21123 21124 21125 21126 21127

No.pairs x cross-sec. mm² 2 x 2 x 0,22 3 x 2 x 0,22 4 x 2 x 0,22 8 x 2 x 0,22 10 x 2 x 0,22 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 8 x 2 x 0,34 10 x 2 x 0,34 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5

Outer Ø Cop. approx. mm weight kg / km 6,4 26,0 6,7 31,0 7,3 38,0 9,0 62,0 10,5 79,0 7,6 35,0 8,0 44,0 8,6 53,0 11,2 86,0 12,5 104,0 8,4 49,0 8,8 60,0 9,6 73,0 12,3 124,0 14,5 155,0

Weight approx. kg / km 48,0 66,0 82,0 123,0 165,0 68,0 77,0 95,0 158,0 195,0 74,0 109,0 128,0 223,0 265,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 17

24 24 24 24 24 22 22 22 22 22 20 20 20 20 20


LifYCY

high flexible, paired, screened, EMC-preferred type, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC connecting cable, adapted to DIN VDE 0812, 0814 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1200 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, extra fine conductors(102x0,05 = 0,2 mm²) Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Core identification to DIN 47100 Ⴠ Cores twisted in pairs, pairs twisted in layers Ⴠ Core wrapping with polyester tape Ⴠ Tinned copper, screened braiding, approx. 85% coverage Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These screened cables are used as connecting cable for signal, measuring, control and speaking purposes for example in Intercom systems, weighing instruments, equipment for office works, computers and telecommunication equipment etc. The cable offers a flexible handling and installation. Due to pair-twisting, the electrical unbalances of the cable itself can be reduced and cross-talk effects are avoided. The tinned copper screened braiding serves as protection against outer high frequency influences (capacitance unbalance). The drain wire ensure an exact connection to the earth clamp. The cables are suitable for fixed installation and flexible application, free-moving without tensile stress and without forced guiding operation in dry, damp and wet places for medium mechanical stress. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 15987 15988 15989 15990 15991 15992 15993

No.pairs x cross-sec. mm² 2 x 2 x 0,2 3 x 2 x 0,2 4 x 2 x 0,2 5 x 2 x 0,2 6 x 2 x 0,2 7 x 2 x 0,2 8 x 2 x 0,2

Outer Ø Cop. approx. mm weight kg / km 5,9 24,0 6,1 35,0 6,6 45,0 7,9 54,0 8,6 56,0 8,9 68,0 9,4 72,0

Weight approx. kg / km 60,0 70,0 80,0 90,0 100,0 120,0 130,0

AWG-No.

Part no.

-

15994 15995 15996 15997 15998 15999 16000

No.pairs x cross-sec. mm² 10 x 2 x 0,2 12 x 2 x 0,2 16 x 2 x 0,2 18 x 2 x 0,2 20 x 2 x 0,2 24 x 2 x 0,2 32 x 2 x 0,2

Outer Ø Cop. approx. mm weight kg / km 9,9 108,0 10,9 125,0 12,5 144,0 13,1 155,0 13,9 216,0 13,2 228,0 16,6 269,0

Weight approx. kg / km 150,0 180,0 210,0 230,0 250,0 330,0 400,0

AWG-No. -

Dimensions and specifications may be changed without prior notice. (RB01)

B 18


TRONIC 1-CY

each core individually screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC core insulation, adapted to DIN VDE 0812 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage 0,25 mm² 250 V 0,50 mm² 350 V Ⴠ Test voltage (core/screen) 0,25 mm² 800 V 0,50 mm² 1200 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 (for 0,5 mm²)0,25 mm² to DIN VDE 0812 Ⴠ Strand make-up 0,25 mm² 14x0,15 mm 0,50 mm² 16x0,20 mm Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Colour coded to DIN 47100 Ⴠ Each core individually copper spirally screened, approx. 85% coverage Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application The individually screened, flexible cable is ideal for use in data and impulse transfer in computers, communication systems and external units and offers interference-free data flow for all measuring and command functions. This cable type is widely used in the machine and steel producing industries as well as for traffic signals and data processing areas. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49501 49502 49503 49504 49505 49506 49507 49508 49509 49510 49511

No.cores x cross-sec. mm² 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 8 x 0,25 10 x 0,25 12 x 0,25 16 x 0,25 24 x 0,25 32 x 0,25 48 x 0,25

Outer Ø Cop. approx. mm weight kg / km 6,5 18,0 7,2 24,0 8,0 30,0 8,8 42,0 10,0 48,0 11,3 60,0 12,0 72,0 13,1 96,0 16,0 144,0 18,5 192,0 23,5 288,0

Weight approx. kg / km 40,0 45,0 56,0 70,0 87,0 90,0 95,0 115,0 170,0 210,0 320,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 19

24 24 24 24 24 24 24 24 24 24 24

Part no. 49512 49513 49514 49515 49516 49517 49518 49519 49520

No.cores x cross-sec. mm² 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 16 x 0,5 32 x 0,5

Outer Ø Cop. approx. mm weight kg / km 7,3 28,8 8,2 38,5 9,2 48,0 10,0 67,0 11,0 77,0 13,2 96,0 14,0 114,6 15,5 154,0 21,5 308,0

Weight approx. kg / km 71,0 81,0 95,0 115,0 145,0 169,0 185,0 225,0 440,0

AWG-No. 20 20 20 20 20 20 20 20 20


TRONIC 2-CY

2 cores screened, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC core insulation adapted to DIN VDE 0812 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Conductor resistance 0,14 mm² = max. 138 Ohm/km 0,25 mm² = max. 77,8 Ohm/km 0,50 mm² = max. 37,8 Ohm/km Ⴠ Nominal voltage (50 Hz) 0,14 mm² = max. 350 V 0,25 mm² = max. 500 V 0,50 mm² = max. 500 V Ⴠ Test voltage (50 Hz eff) 0,14 mm² = 800 V 0,25 mm² = 800 V 0,50 mm² = 1200 V Ⴠ Breakdown voltage 0,14 mm² = 1600 V 0,25 mm² = 1600 V 0,50 mm² = 2400 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Mutual capacitance (approx.-value) core/core 0,14 mm² = 70 pF/m 0,25 mm² = 80 pF/m 0,50 mm² = 80 pF/m core/screen 0,14 mm² = 270 pF/m 0,25 mm² = 350 pF/m 0,50 mm² = 400 pF/m Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (bis 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 (for 0,5 mm²) 0,14 and 0,25 mm² to DIN VDE 0812 Ⴠ Strand make-up 0,14 mm² 18x0,10 mm 0,25 mm² 14x0,15 mm 0,50 mm² 16x0,20 mm Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ White and brown cores each individually screened Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Copper screened braiding, approx. 85% coverage Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application TRONIC 2-CY is used in all areas of measuring and control technology requiring only 2 impulse transfer cores. This cable type is used mainly in the machinery and industrial equipment fields as well as in the steel industry and in electronics. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49521 49522 49523 49524 49525 49526 49527 49528 49529 49530

No.cores x cross-sec. mm² 4 x 0,14 8 x 0,14 12 x 0,14 16 x 0,14 24 x 0,14 4 x 0,25 8 x 0,25 12 x 0,25 16 x 0,25 24 x 0,25

Outer Ø Cop. approx. mm weight kg / km 6,2 14,6 7,2 20,3 8,4 26,8 8,6 32,0 9,0 43,4 6,5 21,3 8,0 31,0 9,2 40,5 9,6 50,1 12,0 69,3

Weight approx. kg / km 40,0 50,0 70,0 80,0 110,0 60,0 90,0 120,0 140,0 200,0

AWG-No. 26 26 26 26 26 24 24 24 24 24

Part no. 49531 49532 49533 49534 49535

No.cores x cross-sec. mm² 4 x 0,5 8 x 0,5 12 x 0,5 16 x 0,5 24 x 0,5

Outer Ø Cop. approx. mm weight kg / km 7,6 34,0 11,6 53,2 11,9 72,4 12,5 91,6 15,3 130,0

Weight approx. kg / km 100,0 150,0 190,0 240,0 310,0

AWG-No. 20 20 20 20 20

Dimensions and specifications may be changed without prior notice. (RB01)

B 20


LiY-TPC-Y

pairs screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Pair screened special PVC data transmission cable adapted to DIN VDE 0812 and 0814 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +70 °C Ⴠ Operating top level voltage 500 V (not for purposes of high current and power installation) Ⴠ Test voltage 1200 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 228 cl. 5 (for ุ 0,5 mm²) 0,25 and 0,34 mm² to DIN VDE 0812 Ⴠ Strand make up 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Core colours to DIN 47100 Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Each pair with foil wrapping Ⴠ Pairs individually screened, tinned copper coverage approx. 85% Ⴠ All pairs-C stranded in layers with optimal lay-length Ⴠ Foil seperator Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application This pair screened table type offers total interference-free data transfer and is ideal for use as a signal and control cable in combination with computers and external units. The screening properties also make this cable type well suited for use as a connecting cable in sound studio equipment, measuring and control sectors as well as proving a highly reliable cable for process-control and security systems. The copper screening assures a disturbance-free data and signal transmission for measuring and control systems. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21323 21324 21325 21326 21327 21328 21329 21340 21341 21342 21343 21344 21345

No.pairs x cross-sec. mm² 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 10 x 2 x 0,25 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 7 x 2 x 0,34 10 x 2 x 0,34

Outer Ø Cop. approx. mm weight kg / km 6,2 32,0 6,8 48,0 8,1 64,0 9,1 80,0 9,0 96,0 9,6 112,0 11,7 160,0 7,1 42,0 7,9 63,0 9,6 84,0 10,6 105,0 11,3 147,0 13,4 210,0

Weight approx. kg / km 60,0 80,0 112,0 142,0 159,0 177,0 250,0 78,0 104,0 153,0 189,0 238,0 322,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 21

24 24 24 24 24 24 24 22 22 22 22 22 22

Part no. 21355 21356 21357 21370 21371 21372 21373 21385 21386 21387

No.pairs x cross-sec. mm² 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 2x2x1 3x2x1 4x2x1

Outer Ø Cop. approx. mm weight kg / km 8,3 58,0 8,8 87,0 10,2 116,0 8,9 76,0 9,8 114,0 11,2 152,0 12,7 190,0 9,3 86,0 10,1 130,0 11,9 149,0

Weight approx. kg / km 96,0 136,0 187,0 132,0 178,0 243,0 312,0 142,0 189,0 275,0

AWG-No. 20 20 20 18 18 18 18 17 17 17


DATAPUR-C EMC-preferred type, Cu-screened, PUR-outer jacket, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC/PUR control cable, adapted to DIN VDE 0281 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Operating top level voltage (not for purposes of high current and power installation) 0,14 mm² 350 V as of 0,25 mm² 500 V Ⴠ Test voltage 0,14 mm² 800 V as of 0,25 mm² 1200 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance core/core: up to 0,34 mm² approx. 120 nF/km as of 0,5 mm² approx. 160 nF/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ structure of conductors bei 0,35 mm² = 7 x 0,25 mm² Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Foil taped Ⴠ Tinned copper braided screen, approx. 85% coverage Ⴠ PUR outer sheath TMPU to DIN VDE 0282 part 1, appendix A Ⴠ Sheath colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ Chemical resistance: good against acids, lyes, hydraulic liquids Ⴠ High flexibility at low temperature Ⴠ High abrasion resistance Ⴠ Resistant to Oils and fats Non-alcoholic fuels and kerosene Atmospheric influences UV-radiation Oxygene and ozone Microbes and rotting Sea and waste water Vibrations Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application The specific construction of DATAPUR-C makes this cable type ideal for use in all types of computer systems, office machinery, signal and control units. DATAPUR-C has uses that go beyond this for example in the field of acustics, e.g. in telephone systems, intercoms as well as in all areas involving accurate control of weights and measurements. This cable type is noted for its excellent mechanical performance in humid to wet conditions. External high frequency interference is screened out by the tinned copper braiding. These cables are extremely tear and abrasive resistant. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 52490 52491 52492 52493 52494 52495 52496 52497 52498 52499 52500 52501 52502 52503 52504 52505 52506 52507 52508 52509 52510 52511

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 21 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 18 x 0,25 21 x 0,25 25 x 0,25

Outer Ø Cop. approx. mm weight kg / km 4,0 12,3 4,1 14,0 4,4 15,7 4,8 19,5 5,1 23,4 6,2 28,5 6,5 34,3 6,8 39,9 7,7 51,5 8,0 60,1 8,8 71,9 4,5 14,7 4,7 17,1 5,0 20,6 5,4 24,8 5,8 31,1 7,2 42,0 7,7 51,0 8,1 60,1 9,0 77,9 9,6 91,4 10,7 110,8

Weight approx. kg / km 21,0 25,0 29,0 35,0 41,0 54,0 64,0 74,0 93,0 108,0 128,0 26,0 33,0 38,0 44,0 53,0 79,0 92,0 105,0 128,0 148,0 175,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24

Part no. 52512 52513 52514 52515 52516 52517 52518 52519 52520 52521 52522 52523 52524 52525 52526 52527 52528 52529 52530 52531 52532 52533

No.cores x cross-sec. mm² 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 21 x 0,34 25 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 10 x 0,5 12 x 0,5 14 x 0,5 18 x 0,5 21 x 0,5 25 x 0,5

Outer Ø Cop. approx. mm weight kg / km 5,0 17,0 5,2 20,7 5,6 24,7 6,2 30,1 6,7 38,2 8,4 63,1 8,9 74,2 9,3 85,3 10,2 107,4 10,9 124,1 11,9 147,0 5,4 23,2 5,6 30,1 6,2 35,4 6,7 52,6 7,2 65,3 9,3 88,8 9,7 101,9 10,2 115,1 11,4 141,2 11,9 161,1 13,1 187,9

Weight approx. kg / km 33,0 42,0 48,0 57,0 77,0 111,0 128,0 144,0 175,0 200,0 233,0 38,0 51,0 58,0 77,0 93,0 134,0 155,0 175,0 214,0 245,0 285,0

AWG-No. 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice. (RB01)

B 22


DATAFLAMM-C

EMC-preferred type, halogen-free, screened, meter marking

Technical data

Cable structure

Properties

Ⴠ Special data cable Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V >0,14 mm² = 500 V Ⴠ Test voltage 0,14 mm² = 800 V >0,14 mm² = 1200 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Capacitance core/core <70 nF/km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors to DIN VDE 0812, conductor make-up for 0,34 mm² - 7x0,25 mm Ⴠ PE-insulation, compound type 2YJ1 to DIN VDE 0207 part 2 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores twisted in layers with optimal lay-length Ⴠ Core wrapping with polyester (PETP) foil Ⴠ Tinned copper screened braiding, approx. 85% coverage Ⴠ Halogen-free outer sheath, to DIN VDE 0207 part 24, compound type HM2 Ⴠ Sheath colour grey (RAL 7005) Ⴠ with meter marking, change-over in 2011

Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free sheath compound, self-extinguishing and flame retardant according to VDE 0482 part 265-2-1/ DIN EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ PE-insulated cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values Ⴠ The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases

Note

Ⴠ unscreened analogue type: DATAFLAMM see page B 8

Application Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With screened braiding offers interference-free signal transfer. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 52365 52366 52367 52368 52369 52370 52371 52372 52373 52374 52375 52376 52377 52378 52379 52380 52381 52382 52384 52385 52386 52387 52388 52389 52390 52391 52392 52393 52394 52395 52396 52397

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 16 x 0,14 18 x 0,14 21 x 0,14 25 x 0,14 30 x 0,14 34 x 0,14 40 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 16 x 0,25 18 x 0,25 21 x 0,25 25 x 0,25 30 x 0,25 34 x 0,25 40 x 0,25 2 x 0,34 3 x 0,34

Outer Ø Cop. approx. mm weight kg / km 3,7 12,4 3,9 14,0 4,1 15,8 4,4 19,5 4,7 23,4 5,9 28,4 6,0 31,4 6,4 37,5 6,7 43,4 7,0 51,4 7,8 61,8 8,4 76,0 8,6 92,7 9,4 121,0 10,2 126,1 4,2 14,6 4,4 17,0 4,7 20,6 5,1 24,7 5,6 31,2 7,1 42,1 7,3 47,5 7,7 52,7 8,1 58,1 8,9 78,0 9,2 94,3 10,3 116,5 10,8 132,2 11,6 144,6 12,5 163,3 4,8 16,9 5,1 20,6

Weight approx. kg / km 21,0 25,0 26,0 32,0 39,0 54,0 69,0 76,0 82,0 90,0 102,0 121,0 146,0 167,0 170,0 23,0 28,0 34,0 42,0 49,0 81,0 88,0 100,0 113,0 126,0 144,0 164,0 191,0 214,0 245,0 31,0 38,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 23

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22

Part no. 52398 52399 52400 52401 52402 52403 52404 52405 52406 52407 52408 52409 52410 52411 52412 52413 52414 52415 52416 52417 52418 52419 52420 52421 52422 52423 52424 52425 52426 52427 52428 52429

No.cores x cross-sec. mm² 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 16 x 0,34 18 x 0,34 21 x 0,34 25 x 0,34 30 x 0,34 34 x 0,34 40 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 10 x 0,5 12 x 0,5 18 x 0,5 21 x 0,5 25 x 0,5 30 x 0,5 40 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 10 x 0,75 12 x 0,75

Outer Ø Cop. approx. mm weight kg / km 5,5 24,5 6,0 30,0 6,5 38,2 8,4 62,2 8,7 69,4 9,0 82,1 9,7 95,0 10,4 107,3 10,8 122,4 12,4 142,2 12,9 162,6 13,8 178,9 15,1 203,3 5,1 23,0 5,5 30,0 5,9 35,3 6,6 52,5 7,1 65,3 9,3 88,7 9,4 98,7 11,1 141,2 12,3 161,0 13,4 187,2 14,1 223,2 16,4 294,9 5,9 30,6 6,2 38,1 6,9 58,0 7,5 68,4 8,1 88,4 10,6 122,5 10,9 137,2

Weight approx. kg / km 47,0 58,0 76,0 110,0 123,0 140,0 157,0 172,0 195,0 226,0 261,0 285,0 330,0 37,0 46,0 57,0 77,0 92,0 135,0 148,0 210,0 242,0 285,0 340,0 445,0 45,0 60,0 80,0 97,0 127,0 175,0 196,0

AWG-No. 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18


DATAFLAMM-C-PAAR

EMC-preferred type, halogen-free, screened, meter

marking

B

Technical data

Cable structure

Properties

Ⴠ Special data cable Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V >0,14 mm² = 500 V Ⴠ Test voltage 0,14 mm² = 800 V >0,14 mm² = 1200 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Capacitance core/core <70 nF/km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors to DIN VDE 0812, conductor make-up for 0,34 mm² - 7x0,25 mm Ⴠ PE-insulation, compound type 2YJ1 to DIN VDE 0207 part 2 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores twisted in layers Ⴠ Core wrapping with polyester (PETP) foil Ⴠ Tinned copper screened braiding, approx. 85% coverage Ⴠ Halogen-free outer sheath, to DIN VDE 0207 part 24, compound type HM2 Ⴠ Sheath colour grey (RAL 7005) Ⴠ with meter marking, change-over in 2011

Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free sheath compound, self-extinguishing and flame retardant according to VDE 0482 part 265-2-1/ DIN EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. PE-insulated cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With screened braiding offers interference-free signal transfer. The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 52435 52436 52437 52438 52439 52440 52441 52442 52443 52444 52445 52446 52447 52448 52449 52450 52451 52452 52453 52454 52455 52456 52457 52458 52459

No.pairs x cross-sec. mm² 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 6 x 2 x 0,14 7 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14 15 x 2 x 0,14 18 x 2 x 0,14 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 10 x 2 x 0,25 12 x 2 x 0,25 15 x 2 x 0,25 18 x 2 x 0,25 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 6 x 2 x 0,34

Outer Ø Cop. approx. mm weight kg / km 5,1 22,5 6,1 25,6 6,3 39,1 7,4 45,3 8,0 51,4 8,2 54,2 8,6 68,7 9,6 78,3 10,0 79,9 10,4 99,2 5,8 27,1 7,0 42,4 7,6 54,5 8,3 59,8 9,2 64,6 9,4 71,3 10,7 93,3 11,2 108,0 11,7 123,4 12,9 139,7 6,8 43,3 7,7 55,0 8,4 64,0 9,4 74,5 10,1 85,0

Weight approx. kg / km 37,0 47,0 66,0 76,0 87,0 94,0 119,0 135,0 157,0 190,0 44,0 66,0 81,0 98,0 116,0 120,0 153,0 175,0 213,0 248,0 68,0 92,0 110,0 128,0 147,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22

Part no. 52460 52461 52462 52463 52464 52465 52466 52467 52468 52469 52470 52471 52472 52473 52474 52475 52476 52477 52478 52479 52480 52481 52482 52483 52484

No.pairs x cross-sec. mm² 7 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 15 x 2 x 0,34 18 x 2 x 0,34 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 7 x 2 x 0,5 10 x 2 x 0,5 12 x 2 x 0,5 15 x 2 x 0,5 18 x 2 x 0,5 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 7 x 2 x 0,75 10 x 2 x 0,75 12 x 2 x 0,75 15 x 2 x 0,75 18 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 10,4 89,8 11,5 119,8 12,6 139,4 14,3 160,0 15,5 207,2 7,6 50,2 9,1 64,5 9,8 77,2 11,0 96,2 11,5 107,4 11,8 117,3 13,4 158,2 14,8 177,8 16,1 236,4 17,4 265,4 9,0 64,6 10,2 81,7 11,2 107,6 12,2 126,1 13,1 138,6 13,5 153,7 15,0 220,0 17,0 265,5 18,3 327,6 19,6 374,6

Weight approx. kg / km 154,0 209,0 245,0 279,0 363,0 76,0 107,0 134,0 150,0 176,0 185,0 275,0 330,0 380,0 450,0 105,0 137,0 166,0 200,0 236,0 255,0 363,0 434,0 500,0 580,0

AWG-No. 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice. (RB01)

B 24


EDV-PiMF-CY

PE-insulated, low capacitance, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PE data cable for computer application Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Operating top level voltage max. 300 V (not for purposes of high currentand power installation) Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance approx. 5 GOhm x km Ⴠ Mutual capacitance core/core approx. 75pF/m Ⴠ Inductance approx. 0,4 mH/km Ⴠ Cross-talk attenuation min. 60 dB at 100 kHz Ⴠ Impedance (approx. value) at 1 kHz approx. 360 Ohm at 10 kHz approx. 125 Ohm at 100 kHz approx. 87 Ohm at 1000 kHz approx. 70 Ohm Ⴠ Line attenuation (approx. value) at 1 kHz approx. 1,1 dB at 10 kHz approx. 2,7 dB at 100 kHz approx. 6,8 dB at 1000 kHz approx. 35 dB Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 6x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ PE core insulation Ⴠ Colour code as per DIN 47100 Ⴠ PiMF: (pair in metal foil) cores twisted in pairs; foil wrapped, plastic coated aluminium foil and copper drain-wire tinned, 100% coverage Ⴠ PiMFs are stranded in layer Ⴠ Core wrapping with plastic tapes Ⴠ Overall copper screened braiding, 85% coverage Ⴠ Outer jacket, TM2 in adapted to VDE 0281 part 1 Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC outer sheath self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Absolute disturbance-free data transfer both for installed terminals in all areas of medicine and data technology. Also suitable for use in machine tool and steel producing industries, traffic signal systems, assembly lines and food processing. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 43553 43554 43524 43555 43525 43526 43527 43528 43529 43530 43531 43532 43556 43557 43533 43558 43534 43535 43536 43537 43538

No.pairs x cross-sec. mm² 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 16 x 2 x 0,5 20 x 2 x 0,5 30 x 2 x 0,5 40 x 2 x 0,5 50 x 2 x 0,5 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75 10 x 2 x 0,75 16 x 2 x 0,75 20 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 9,5 50,0 10,0 66,0 11,0 108,0 11,5 120,0 13,2 148,0 13,9 180,0 15,5 236,0 21,2 338,0 22,9 394,0 27,9 577,0 38,3 684,0 43,2 834,0 10,6 61,0 11,7 97,0 13,5 141,0 13,6 163,0 15,5 198,0 16,4 246,0 19,8 305,0 22,7 446,0 23,9 530,0

Weight approx. kg / km 101,0 120,0 196,0 201,0 260,0 310,0 398,0 515,0 688,0 980,0 1390,0 1860,0 117,0 142,0 240,0 304,0 352,0 415,0 505,0 732,0 860,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 25

20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18

Part no. 43539 43559 43560 43540 43561 43541 43542 43543 43544 43545 43546 43562 43563 43547 43564 43548 43549 43550 43551 43552

No.pairs x cross-sec. mm² 30 x 2 x 0,75 2x2x1 3x2x1 4x2x1 5x2x1 6x2x1 8x2x1 10 x 2 x 1 16 x 2 x 1 20 x 2 x 1 30 x 2 x 1 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5 5 x 2 x 1,5 6 x 2 x 1,5 8 x 2 x 1,5 10 x 2 x 1,5 16 x 2 x 1,5 20 x 2 x 1,5

Outer Ø Cop. approx. mm weight kg / km 30,9 765,0 12,0 72,0 12,3 104,0 14,4 186,0 17,4 231,0 17,1 260,0 19,2 322,0 19,8 382,0 23,5 578,0 29,4 710,0 35,4 1050,0 14,0 81,0 14,7 141,0 16,1 261,0 18,4 284,0 19,5 355,0 20,7 448,0 23,9 551,0 29,7 838,0 31,7 1030,0

Weight approx. kg / km 1210,0 130,0 161,0 360,0 412,0 472,0 540,0 670,0 982,0 1240,0 1720,0 164,0 197,0 480,0 516,0 590,0 696,0 874,0 1340,0 1620,0

AWG-No. 18 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16


RD-Y(St)Y

Instrumentation Cable suitable for Maxi-Term-Point®-connection,

meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special PVC data transmission cable adapted to DIN VDE 0815 Ⴠ Conductor resistance (loop) max. 73,6 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage max. 600 V (not for purposes of power installation) Ⴠ Test voltage core/core 2000 V core/screen 2000 V Ⴠ Insulation resistance core/core min. 100 MOhm x km core/screen min. 100 MOhm x km Ⴠ Mutual capacitance at 800 Hz max. 100 nF/km (this value may be exceeded by 20% with a make-up to 4 pairs) Ⴠ Impedance at 1 kHz approx. 370 Ohm at 10 kHz approx. 130 Ohm Ⴠ Capacity unbalance at 800 Hz max. 200 pF/100 m (20% of the values, but one value up to 400 pF is allowed) Ⴠ Line attenuation at 1 kHz approx. 1,2 dB/km at 10 kHz approx. 3,0 dB/km Ⴠ Cross-talk attenuation at 10 kHz and cable length of 500 m min. 60 dB Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Bare copper stranded wires 0,5 mm² (7x0,3 mm) Ⴠ PVC core insulation Ⴠ Cores colour coded Ⴠ Cores twisted in pairs (approx. 20 pitch/m ฬ 50 mm) 4 pairs stranded to a unit Ⴠ Units stranded in concentric layers Ⴠ Electrostatic screen of plastic coated aluminium foil and drain-wire tinned, 0,5 mm² (7x0,3 mm) Ⴠ PVC outer jacket Ⴠ Colour grey (RAL 7032) or blue (RAL 5015) Ⴠ with meter marking, change-over in 2011 Core colours: pair-no.1, a-core=blue, b-core=red pair-no.2, a-core=grey, b-core=yellow pair-no.3, a-core=green, b-core=brown pair-no.4, a-core=white, b-core=black (4 pairs = 1 unit)

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The pairs are twisted with short pitches and different lay-lengths which lead to good crosstalk attenuation values in a unit Ⴠ The static screen protects the transmission circuits against outer electrical interferences Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cop.weight including drain-wire. Ⴠ Also available halogen-free type RD-H(St)H on request. Ⴠ Maxi-Termi-Point = registered trade mark AMP. ®

Application The data transmission cables RD-Y(St)Y are used in measurement and control technology such as in control rooms of industrial plants and power stations. The cables serves for transmission of analog and digital signals up to frequencies of approx. 10 kHz. These cables offer considerable advantages by using the quick and economical connecting possibilities in Maxi-Termi-Point® technique. This solderless connecting technique is defined by a compression termination that employs a spring-clip for the connection of the cable to a square rigid post without pre-stripping. For this technique it is necessary to have an exact 7-core stranded conductor and a Semi-Rigid-PVC. Suitable for fixed installation only inside of buildings. Cable with a blue outer jacket is used for intrinsic safe installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 20140 20141 20142 20143 20144 20145 20146 20147 20148 20189 20190 20191 20192 20193 20194 20195 20196 20197

No.pairs x cross-sec. mm² 2 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 24 x 2 x 0,5 32 x 2 x 0,5 48 x 2 x 0,5 96 x 2 x 0,5 2 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 24 x 2 x 0,5 32 x 2 x 0,5 48 x 2 x 0,5 96 x 2 x 0,5

Jacket colour

Core Ø approx. mm

grey grey grey grey grey grey grey grey grey blue blue blue blue blue blue blue blue blue

1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

No. units 1 2 3 4 6 8 12 24 1 2 3 4 6 8 12 24

Outer Ø approx. mm 6,0 8,0 11,5 12,0 13,7 16,3 21,0 23,0 30,5 6,0 8,0 11,5 12,0 13,7 16,3 21,0 23,0 30,5

Cop. weight kg / km 25,0 45,0 85,0 125,0 165,0 245,0 325,0 485,0 965,0 25,0 45,0 85,0 125,0 165,0 245,0 325,0 485,0 965,0

Weight approx. kg / km 61,0 96,0 160,0 210,0 282,0 330,0 530,0 730,0 1400,0 61,0 96,0 160,0 210,0 282,0 330,0 530,0 730,0 1400,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice. (RB01)

B 26


RD-Y(St)Yv / RD-Y(St)YY

reinforced (double) outer jacket, instrumentation

cable, Maxi-Termi-Point , meter marking ®

Technical data

Cable structure

Properties

Ⴠ Special PVC data transmission cable adapted to DIN VDE 0815 and 0816 Ⴠ Conductor resistance (loop) max. 73,6 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage max. 600 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 2000 V core/screen 2000 V Ⴠ Insulation resistance core/core min. 100 MOhm x km core/screen min. 100 MOhm x km Ⴠ Mutual capacitance at 800 Hz max. 100 nF/km (this value may be exceeded by 20% with a make-up to 4 pairs) Ⴠ Impedance at 1 kHz approx. 370 Ohm at 10 kHz approx. 130 Ohm Ⴠ Capacity unbalance at 800 Hz max. 200 pF/100 m (20% of the values, but one value up to 400 pF is allowed) Ⴠ Line attenuation at 1 kHz approx. 1,2 dB/km at 10 kHz approx. 3,0 dB/km Ⴠ Cross-talk attenuation at 10 kHz and cable length of 500 m min. 60 dB Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Bare copper stranded wires 0,5 mm² (7x0,3 mm) Ⴠ PVC core insulation Ⴠ Cores colour coded Ⴠ Cores twisted in pairs(approx. 20 pitch/m ฬ 50 mm) Ⴠ 4 pairs stranded to a unit, units stranded in concentric layers Ⴠ Static screen (St) of plastic coated metal foil with stranded tinned drain wire, 0,5 mm² (7x0,3 mm) Ⴠ PVC outer jacket Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011 Core colours: pair-no.1, a-core=blue, b-core=red pair-no.2, a-core=grey, b-core=yellow pair-no.3, a-core=green, b-core=brown pair-no.4, a-core=white, b-core=black (4 pairs = 1 unit)

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The static screen protects the transmission circuits against outer electrical interferences Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cop.Weight including drain-wire. Ⴠ Maxi-Termi-Point = registered trade mark AMP. ®

Application The data transmission cables RD-Y(St)Yv are used in measurement and control technology such as in control rooms of industrial plants and power stations. The pairs are twisted with short pitches and different lay-lengths which lead to good crosstalk attenuation values in a unit. The cables serves for transmission of analog and digital signals up to frequencies of approx. 10 kHz. These cables offer considerable advantages by using the quick and economical connecting possibilities in Maxi-Termi-Point® technique. This solderless connecting technique is defined by a compression termination that employs a spring-clip for the connection of the cable to a square rigid post without pre-stripping. For this technique it is necessary to have an exact 7-core stranded conductor and a Semi-Rigid-PVC. Suitable for fixed installation only inside of buildings. With the reinforced PVC(-Yv) outer jacket these cables are suitable for fixed installation in inside buildings and also in open air and in underground. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

RD-Y(St)Yv Part no. 20160 20161 20162 20163 20164 20165 20166 20167 20168

No.pairs x cross-sec. mm² 2 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 24 x 2 x 0,5 32 x 2 x 0,5 48 x 2 x 0,5 96 x 2 x 0,5

Core Ø No. approx. units mm 2 2 1 2 2 2 3 2 4 2 6 2 8 2 12 2 24

Outer Ø Cop. Weight AWG-No. approx. weight approx. mm kg / km kg / km 7,0 25,0 80,0 20 9,0 45,0 125,0 20 12,5 85,0 200,0 20 13,0 125,0 255,0 20 14,7 165,0 315,0 20 16,3 245,0 370,0 20 21,0 325,0 555,0 20 23,0 485,0 170,0 20 35,5 965,0 1300,0 20

Dimensions and specifications may be changed without prior notice. (RB01)

B 27

RD-Y(St)YY Part no. 20180 20181 20182 20183 20184 20185 20186 20187 20188

No.pairs x cross-sec. mm² 2 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 24 x 2 x 0,5 32 x 2 x 0,5 48 x 2 x 0,5 96 x 2 x 0,5

Core Ø No. approx. units mm 2 2 1 2 2 2 3 2 4 2 6 2 8 2 12 2 24

Outer Ø Cop. Weight AWG-No. approx. weight approx. mm kg / km kg / km 7,5 25,0 90,0 20 9,5 45,0 140,0 20 13,0 85,0 220,0 20 14,0 125,0 275,0 20 15,7 165,0 350,0 20 17,3 245,0 470,0 20 28,0 325,0 620,0 20 24,0 485,0 850,0 20 36,5 965,0 1450,0 20


RE-2Y(St)Yv

instrumentation cable, reinforced outer jacket, meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special core insulation of PE Ⴠ Conductor resistance 0,5 mm²: max. 39,2 Ohm/km 0,75 mm²: max. 24,6 Ohm/km 1,3 mm²: max. 14,2 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage max. 300 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 5 GOhm x km Ⴠ Mutual capacitance at 800 Hz core/core 0,5 mm²: 60 nF/km for 1 and 2 pairs: 75 nF/km core/core 0,75 mm²: 65 nF/km for 1 and 2 pairs: 110 nF/km core/core 1,3 mm²: 75 nF/km for 1 and 2 pairs: 100 nF/km Ⴠ Inductance max. 0,75 mH/km Ⴠ Cross-talk attenuation min. 0,88 dB/km at 60 kHz Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Bare copper stranded wires 0,5 mm² (7x0,3 mm) 0,75 mm² (7x0,37 mm) 1,3 mm² (7x0,49 mm) Ⴠ Core insulation of PE Ⴠ Cores colours with numbering pair: a-core black, b-core white triple:a-core black, b-core white, c-core red with number print 1/1, 2/2, etc. Ⴠ Cores twisted to pairs with optimum pitch Ⴠ Pairs stranded in layer + 1 communication core 0,5 mm², PE-insulated, orange (communication core for multicore version) Ⴠ Core wrapping with foil Ⴠ Electrostatic screen (St) of plastics-coated metal foil and tinned drain-wire 0,5 mm² (7x0,3 mm) Ⴠ PVC outer jacket, reinforced Ⴠ Colour black (RAL 9005) or blue (RAL 5015) Ⴠ with blue outer jacket for hazardous areas to hazard type -i- for intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2 (VDE 0165 part 1) Ⴠ with meter marking, change-over in 2011 Ⴠ Wall-thickness to DIN VDE 0816 part 1, table 7, col. 1

Ⴠ Self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The electrostatic screen protect the screened pairs against outer electrostatic interference fields Ⴠ Low level of line attenuations and low mutual capacitances enable long transmission distances and fast pulse acceleration Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cop.Weight including communication core and drain-wire. Ⴠ Control cable with blue outer jacket, see catalog part A.

Application Instrumentation cables are used in data processing and process control. Instrumentation cables are suitable for fixed installations in damp locations, in open spaces and for underground laying. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x cross-sec. mm² 20099 1 x 2 x 0,5 20100 2 x 2 x 0,5 20101 4 x 2 x 0,5 20233 6 x 2 x 0,5 20102 8 x 2 x 0,5 20103 10 x 2 x 0,5 20104 12 x 2 x 0,5 20105 16 x 2 x 0,5 20106 20 x 2 x 0,5 20107 24 x 2 x 0,5 20108 36 x 2 x 0,5 20109 48 x 2 x 0,5 20149 1 x 2 x 0,75 20150 2 x 2 x 0,75 20151 4 x 2 x 0,75 20152 8 x 2 x 0,75 20153 10 x 2 x 0,75 20154 12 x 2 x 0,75 20155 16 x 2 x 0,75 20156 20 x 2 x 0,75 20157 24 x 2 x 0,75 20158 36 x 2 x 0,75 20159 48 x 2 x 0,75 20125 1 x 2 x 1,3 20132 1 x 3 x 1,3 20126 2 x 2 x 1,3 20127 4 x 2 x 1,3 20234 6 x 2 x 1,3 20128 8 x 2 x 1,3 20129 12 x 2 x 1,3 20130 16 x 2 x 1,3 20131 24 x 2 x 1,3

Jacket colour black black black black black black black black black black black black black black black black black black black black black black black black black black black black black black black black

Outer Ø approx. mm 8,2 10,2 11,5 12,6 13,8 14,9 15,7 17,5 18,8 20,2 24,1 27,5 7,9 10,6 11,8 14,6 16,1 17,0 19,0 21,5 23,2 28,2 32,0 9,4 9,7 11,7 13,5 16,0 17,1 19,3 22,0 26,5

Cop. weight kg / km 15,0 30,0 50,0 70,0 90,0 110,0 130,0 170,0 210,0 250,0 370,0 490,0 20,0 35,0 65,0 125,0 154,0 185,0 245,0 298,0 365,0 532,0 708,0 31,0 44,0 62,0 114,0 168,0 218,0 322,0 426,0 684,0

Weight approx. kg / km 74,0 117,0 140,0 190,0 215,0 220,0 280,0 352,0 385,0 468,0 656,0 854,0 74,0 123,0 164,0 258,0 305,0 350,0 445,0 520,0 620,0 940,0 1250,0 102,0 116,0 161,0 230,0 310,0 377,0 515,0 656,0 952,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 -

Part no. No.pairs x cross-sec. mm² 20235 1 x 2 x 0,5 20236 2 x 2 x 0,5 20237 4 x 2 x 0,5 20238 6 x 2 x 0,5 20239 8 x 2 x 0,5 20240 10 x 2 x 0,5 20241 12 x 2 x 0,5 20242 16 x 2 x 0,5 20243 20 x 2 x 0,5 20244 24 x 2 x 0,5 20245 36 x 2 x 0,5 20246 48 x 2 x 0,5 20169 1 x 2 x 0,75 20170 2 x 2 x 0,75 20171 4 x 2 x 0,75 20172 8 x 2 x 0,75 20173 10 x 2 x 0,75 20174 12 x 2 x 0,75 20175 16 x 2 x 0,75 20176 20 x 2 x 0,75 20177 24 x 2 x 0,75 20178 36 x 2 x 0,75 20179 48 x 2 x 0,75 20247 1 x 2 x 1,3 20255 1 x 3 x 1,3 20248 2 x 2 x 1,3 20249 4 x 2 x 1,3 20250 6 x 2 x 1,3 20251 8 x 2 x 1,3 20252 12 x 2 x 1,3 20253 16 x 2 x 1,3 20254 24 x 2 x 1,3

Jacket colour blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue

Outer Ø approx. mm 8,2 10,2 11,5 12,6 13,8 14,9 15,7 17,5 18,8 20,2 24,1 27,5 7,9 10,6 11,8 14,6 16,1 17,0 19,0 21,5 23,2 28,2 32,0 9,4 9,7 11,7 13,5 16,0 17,1 19,3 22,0 26,5

Cop. weight kg / km 15,0 30,0 50,0 70,0 90,0 110,0 130,0 170,0 210,0 250,0 370,0 490,0 20,0 35,0 65,0 125,0 154,0 185,0 245,0 298,0 365,0 532,0 708,0 31,0 44,0 62,0 114,0 168,0 218,0 322,0 426,0 684,0

Weight approx. kg / km 74,0 117,0 140,0 190,0 215,0 220,0 280,0 352,0 385,0 468,0 656,0 854,0 74,0 123,0 164,0 258,0 305,0 350,0 445,0 520,0 620,0 940,0 1250,0 102,0 116,0 161,0 230,0 310,0 377,0 515,0 656,0 952,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 -

Dimensions and specifications may be changed without prior notice. (RB01)

B 28


RE-2Y(St)Yv PiMF

Instrumentation cable, pairs screened, reinforced outer

jacket, meter marking

Technical data

Cable structure

Properties

Ⴠ Special core insulation of PE Ⴠ Conductor resistance 0,5 mm²: max. 39,2 Ohm/km 1,3 mm²: max. 14,2 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage max. 300 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 5 GOhm x km Ⴠ Mutual capacitance (nominal value at 800 Hz) core/core 0,5 mm²: 75 nF/km core/core 1,3 mm²: 100 nF/km Ⴠ Inductance max. 0,75 mH/km Ⴠ Cross-talk attenuation min. 1,02 dB/km at 60 kHz Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Bare copper stranded wires 0,5 mm² (7x0,3 mm) 1,3 mm² (7x0,49 mm) Ⴠ Core insulation of PE Ⴠ Cores colours with numbering a-core black b-core white with number print 1/1, 2/2, etc. Ⴠ Cores twisted in pairs with optimum pitch Ⴠ PiMF (pair in metal foil): foil taping, drain-wire Ⴠ Cu-bare 0,6 mm ø, plastic coated alu-foil and plastic foil Ⴠ PiMFe stranded in layer, 1 communication core 0,5 mm², Ⴠ PE-insulated orange (communication core for multicore version) Ⴠ Electrostatic screen (St) of plastics-coated metal foil and tinned drain-wire 0,5 mm² (7x0,3 mm) Ⴠ PVC outer jacket, reinforced, black (RAL 9005) or blue (RAL 5015) Ⴠ with meter marking, change-over in 2011 Ⴠ Wall-thickness to DIN VDE 0816 part 1, table 7, col. 1 Ⴠ with blue outer jacket for hazardous areas to hazard type -i- for intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2 (VDE 0165 part 1)

Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cop.weight including communication core and drain-wire. Ⴠ Control cable with blue outer jacket, see catalog part A.

Application Instrumentation cables are used in data processing and process control. The individual screening of the pairs guarantee high cross-talk attenuation. The electrostatic screen protect the screened pairs against outer electrostatic interference fields. Low level of line attenuations and low mutual capacitances enable long transmission distances and fast pulse acceleration. Instrumentation cables are suitable for fixed installations in damp locations, in open spaces and for underground laying. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x cross-sec. mm² 20115 2 x 2 x 0,5 20116 4 x 2 x 0,5 21535 6 x 2 x 0,5 20117 8 x 2 x 0,5 20118 10 x 2 x 0,5 20119 12 x 2 x 0,5 20120 16 x 2 x 0,5 20121 20 x 2 x 0,5 20122 24 x 2 x 0,5 20123 36 x 2 x 0,5 20124 48 x 2 x 0,5 20133 2 x 2 x 1,3 20134 4 x 2 x 1,3 21536 6 x 2 x 1,3 20135 8 x 2 x 1,3 20136 12 x 2 x 1,3 20137 16 x 2 x 1,3 20138 24 x 2 x 1,3

Jacket colour black black black black black black black black black black black black black black black black black black

Outer Ø approx. mm 12,0 13,2 14,0 14,9 16,7 17,6 19,8 21,5 23,6 27,0 32,3 12,7 15,2 16,7 19,1 21,4 24,7 29,4

Cop. weight kg / km 35,0 60,0 82,0 121,0 136,0 161,0 212,0 262,0 313,0 465,0 616,0 68,0 124,0 178,0 239,0 353,0 468,0 697,0

Weight approx. kg / km 128,0 170,0 215,0 246,0 261,0 351,0 430,0 496,0 604,0 850,0 1115,0 184,0 269,0 370,0 442,0 593,0 789,0 1104,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

B 29

20 20 20 20 20 20 20 20 20 20 20 -

Part no. No.pairs x cross-sec. mm² 21537 2 x 2 x 0,5 21538 4 x 2 x 0,5 21539 6 x 2 x 0,5 21540 8 x 2 x 0,5 21541 10 x 2 x 0,5 21542 12 x 2 x 0,5 21543 16 x 2 x 0,5 21544 20 x 2 x 0,5 21545 24 x 2 x 0,5 21546 36 x 2 x 0,5 21547 48 x 2 x 0,5 21548 2 x 2 x 1,3 21549 4 x 2 x 1,3 21550 6 x 2 x 1,3 21551 8 x 2 x 1,3 21552 12 x 2 x 1,3 21553 16 x 2 x 1,3 21554 24 x 2 x 1,3

Jacket colour blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue blue

Outer Ø approx. mm 12,0 13,2 14,0 14,9 16,7 17,6 19,8 21,5 23,6 27,0 32,3 12,7 15,2 16,7 19,1 21,4 24,7 29,4

Cop. weight kg / km 35,0 60,0 82,0 121,0 136,0 161,0 212,0 262,0 313,0 465,0 616,0 68,0 124,0 178,0 239,0 353,0 468,0 697,0

Weight approx. kg / km 128,0 170,0 215,0 246,0 261,0 351,0 430,0 496,0 604,0 850,0 1115,0 184,0 269,0 370,0 442,0 593,0 789,0 1104,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 -


J-2Y(St)Y

St III Bd 16 Mbits/s (Kat. 3) ISDN/EDV (Z = 100 Ohm), meter marking

B

Technical data

Cable structure

Properties

Ⴠ Special core insulation of PE Adapted to DIN VDE 0815 and 0816 Ⴠ Conductor loop-resistance max. 130 Ohm/km Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Operating peak voltage 300 V (not for purposes of high current and power installation) Ⴠ Test voltage 800 V Ⴠ Insulation resistance min. 5 GOhm x km Ⴠ Mutual capacitance 48 nF/km Ⴠ Characteristic impedance (Z) at 4-16 MHz: 100 Ohm 15% Ⴠ Capacitance unbalance K1 max. 400 pF/300 m K9-K12 max. 100 pF/300 m Ⴠ Rel. velocity ratio approx. 0,66 Ⴠ Attenuation at 1 MHz: 28 dB/km 4 MHz: 47 dB/km 5 MHz: 51 dB/km 10 MHz: 65 dB/km 15 MHz: 76 dB/km 16 MHz: 78 dB/km 20 MHz: 89 dB/km Ⴠ Cross-talk attenuation from 4 MHz up to 16 MHz for 2 pairs: min. 40 dB 4 pairs and above: min. 25 dB Ⴠ Minimum bending radius stationary approx. 10x cable ø

Ⴠ Bare, solid copper conductor 0,6 mm ø Ⴠ Core insulation of PE Colour coding to DIN VDE 0815 Ⴠ Conductors twisted to quads Ⴠ 5 quads twisted to units Ⴠ Static screen of plastics coated alu foil with drain wire 0,6 mm ø Ⴠ PVC outer sheath, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC sheath: self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Application Used as data transmission and connection cable suitable for fixed installation in and under plaster, for data transmission applications, for periphery instrument data processing computers. Suitable for transmission of analog- and digital signals up to 16 Mbit/s. High cross-talk attenuation values. Suitable as connecting cable for periphery equipment, data processing systems, monitors, Printers and cash register systems. The static screen (St) screen assures a disturbance-free data and signal transmission for measuring and control systems. These cables are not allowed for purposes of high current and power installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 33200 33201 33202 33203 33204 33205

No.pairs x cross-sec. mm 2 x 2 x 0,6 4 x 2 x 0,6 6 x 2 x 0,6 8 x 2 x 0,6 10 x 2 x 0,6 20 x 2 x 0,6

Outer Ø Cop. approx. mm weight kg / km 6,1 13,0 7,5 24,0 7,7 35,0 8,8 46,0 8,9 58,0 12,7 116,0

Weight approx. kg / km 44,0 80,0 86,0 105,0 112,0 218,0

Part no. 33206 33207 33208 33209 33210 33211

No.pairs x cross-sec. mm 30 x 2 x 0,6 40 x 2 x 0,6 50 x 2 x 0,6 60 x 2 x 0,6 80 x 2 x 0,6 100 x 2 x 0,6

Outer Ø Cop. approx. mm weight kg / km 14,0 172,0 16,8 229,0 17,5 266,0 17,9 342,0 24,4 455,0 26,0 588,0

Weight approx. kg / km 302,0 376,0 480,0 560,0 748,0 940,0

Dimensions and specifications may be changed without prior notice. (RB01)

B 30


JE-Y(St)Y

Bd Si Industry-Elektronic Cable according to DIN VDE 0815

Technical data

Cable structure

Properties

Ⴠ Special core insulation to DIN VDE 0815/DIN 57815 Ⴠ Conductor resistance at 20 °C 36,6 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -30 °C to +70 °C Ⴠ Nominal voltage 225 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 500 V core/screen 2000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance max. 100 pF/m (the value can exceed of 20% by cables up to 4 pairs) Ⴠ Capacitance unbalance max. 200 pF/100 m Ⴠ Inductance approx. 0,70 mH/km Ⴠ Attenuation at 800 Hz approx. 1,1 dB/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Minimum bending radius stationary approx. 6x cable ø Ⴠ Caloric load values see table Technical Informations

Ⴠ Solid plain copper conductor wire 0,8 mm ø Ⴠ Special PVC core insulation YI3, to DIN VDE 0207 part 4 Ⴠ Simatic colour coded to DIN VDE 0815 Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ 4 pairs stranded to a unit Ⴠ Units stranded in layer Ⴠ Polyester foil wrap Ⴠ PVC coated aluminium foil screen Ⴠ Copper drain-wire, bare Ⴠ Special PVC outer sheath YM1, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7032) or blue (RAL 5015) Ⴠ with blue outer jacket for hazardous areas to hazard type -i- for intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2 (VDE 0165 part 1)

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Also availabel in a halogen-free version. (see also content "Halogen-free Security Cables and Wires". Ⴠ Control cable with blue outer jacket, see catalog part A.

Application This cable type is especially suited for transmission of signals and measurements in the fields of electronics and for data transmission in computers. Suitable for fixed installation in and under plaster, in dry and moist environments as well as in the open. These cables are not allowed for purposes of high current and power installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x cross-sec. mm 48500 1 x 2 x 0,8 48501 2 x 2 x 0,8 48502 4 x 2 x 0,8 48503 8 x 2 x 0,8 48504 12 x 2 x 0,8 48505 16 x 2 x 0,8 48506 20 x 2 x 0,8 48507 32 x 2 x 0,8 48508 40 x 2 x 0,8 48509 80 x 2 x 0,8

Jacket colour grey grey grey grey grey grey grey grey grey grey

Outer Ø approx. mm 5,2 5,8 7,7 10,5 11,5 12,4 14,3 18,0 19,5 28,1

Cop. weight kg / km 20,0 25,0 45,0 85,0 126,0 166,0 206,0 327,0 407,0 809,0

Weight approx. kg / km 43,0 60,0 95,0 157,0 224,0 290,0 350,0 545,0 660,0 1160,0

Dimensions and specifications may be changed without prior notice. (RB01)

B 31

Part no. No.pairs x cross-sec. mm 48519 1 x 2 x 0,8 48520 2 x 2 x 0,8 48521 4 x 2 x 0,8 48522 8 x 2 x 0,8 48523 12 x 2 x 0,8 48524 16 x 2 x 0,8 48525 20 x 2 x 0,8 48526 32 x 2 x 0,8 48527 40 x 2 x 0,8 48528 80 x 2 x 0,8

Jacket colour blue blue blue blue blue blue blue blue blue blue

Outer Ø approx. mm 5,2 5,8 7,7 10,5 11,5 12,4 14,3 18,0 20,3 28,1

Cop. weight kg / km 20,0 25,0 45,0 85,0 126,0 166,0 206,0 327,0 407,0 809,0

Weight approx. kg / km 43,0 60,0 95,0 157,0 224,0 290,0 350,0 545,0 660,0 1160,0


JE-LiYCY

Bd Si Industry-Elektronic Cable according to DIN VDE 0815

B

Technical data

Cable structure

Properties

Ⴠ Special PVC core insulation to DIN VDE 0815/DIN 57815 Ⴠ Conductor resistance at 20 °C 39,2 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -30 °C to +70 °C Ⴠ Nominal voltage 225 V Ⴠ Test voltage core/core 500 V core/screen 2000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance max. 100 pF/m (the value can exceed of 20% by cables up to 4 pairs) Ⴠ Capacitance unbalance max. 200 pF/100 m Ⴠ Inductance approx. 0,70 mH/km Ⴠ Attenuation at 800 Hz approx. 1,1 dB/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Minimum bending radius stationary approx. 5xcable ø

Ⴠ Bare copper strands 7x0,30 mm Ⴠ Special PVC core insulation YI3, to DIN VDE 0207 part 4 Ⴠ Simatic colour coded to DIN VDE 0815 Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ 4 pairs laid up to a unit Ⴠ Units stranded in layer Ⴠ Polyester foil wrap Ⴠ Bare or tinned copper wire braided, 0,2 mm ø screening, approx. 85% coverage Ⴠ Special PVC outer sheath YM1, to DIN VDE 0207 part 5 Ⴠ Colour grey (RAL 7032) or blue (RAL 5015) Ⴠ with blue outer jacket for hazardous areas to hazard type -i- for intrinsically safe installation according to DIN EN 60079-14 and IEC 60079-14 section 12.2.2 (VDE 0165 part 1)

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Features Suitable for cut-clamp technics Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Also availabel in a halogen-free version. (see also content "Halogen-free Security Cables and Wires") Ⴠ Control cable with blue outer jacket, see catalog part A.

Application This cable type is especially suited for transmission of signals and measurements in the fields of electronics and for data transmission in computers. Suitable for flexing and fixed installation in dry and moist environments in and under plaster as well as in the open for fixed installation on outer walls of buildings. These cables are not allowed for purposes of high current and power installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x cross-sec. mm² 48510 2 x 2 x 0,5 48511 4 x 2 x 0,5 48512 8 x 2 x 0,5 48513 12 x 2 x 0,5 48514 16 x 2 x 0,5 48515 20 x 2 x 0,5 48516 24 x 2 x 0,5 48517 32 x 2 x 0,5 48518 40 x 2 x 0,5

Jacket colour grey grey grey grey grey grey grey grey grey

Outer Ø approx. mm 6,9 9,2 13,8 14,6 15,9 17,4 19,4 24,9 25,2

Cop. weight kg / km 51,0 87,0 144,0 196,0 249,0 299,0 348,0 444,0 537,0

Weight approx. kg / km 94,0 154,0 259,0 340,0 431,0 494,0 604,0 737,0 844,0

AWG-No. 20 20 20 20 20 20 20 20 20

Part no. No.pairs x cross-sec. mm² 48529 2 x 2 x 0,5 48530 4 x 2 x 0,5 48531 8 x 2 x 0,5 48532 12 x 2 x 0,5 48533 16 x 2 x 0,5 48534 20 x 2 x 0,5 48535 24 x 2 x 0,5 48536 32 x 2 x 0,5 48537 40 x 2 x 0,5

Jacket colour blue blue blue blue blue blue blue blue blue

Outer Ø approx. mm 6,9 9,2 13,8 14,6 15,9 17,4 19,4 24,9 25,2

Cop. weight kg / km 51,0 87,0 144,0 196,0 249,0 299,0 348,0 444,0 537,0

Weight approx. kg / km 94,0 154,0 259,0 340,0 431,0 494,0 604,0 737,0 844,0

AWG-No. 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice. (RB01)

B 32


JE-LiHCH

Bd industry electronic cable, halogen-free, according to VDE 0815

Technical data

Cable structure

Properties

Ⴠ Industry-Electronic cable according to DIN VDE 0815 Ⴠ Loop resistance at 20 °C 39,2 Ohm/km Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -30 °C to +70 °C Ⴠ Operating top level voltage 225 V (not for purposes of high current and power installation) Ⴠ Test voltage U eff. core/core 500 V core/screen 2000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance max. 120 nF/km at 800 Hz (this values may be extended at 20% with a make-up up to 4 pairs) Ⴠ Capacitance unbalance max. 200 pF/100 m (20% of the values, but one value up to 400 pF is allowed) Ⴠ Minimum bending radius approx. 7,5x cabel ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Caloric load values see Technical Informations

Ⴠ Bare copper, 7x0,3 mm ฬ0,5 mm² Ⴠ Halogen-free core insulation, compound type HI1 or HI2 to DIN VDE 0207 part 23, insulation wall thickness 0,3 mm Ⴠ Core identificationto DIN VDE 0815 (with ring colours and ring groups) Ⴠ 2 cores twisted in pair, 4 pairs to a unit and several units stranded in layers (for 2 pairs cable, 4 cores stranded to a quad) Ⴠ Core wrapping with plastic tape Ⴠ Copper braided screening, wire 0,2 mm, approx. 85% coverage Ⴠ Outer jacket halogen-free, grey RAL 7032, compound type HM1 or HM2 to DIN VDE 0207 part 24 Ⴠ Jacket wall-thickness to DIN VDE 0815

Ⴠ Not for purposes of high current and power installation as well as underground laying Tests Ⴠ Flame test to VDE 0482-332-3 ,BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ LS0H = Low Smoke Zero Halogen-free.

Application Halogen-free installation cables with improved characteristics in the case of fire are used for telephone transmission, measuring and signal purposes. The copper screened design (C) protects the transmission circuits against electrical interferences. A fire propagation is prevented through high oxygen index of the insulation material and produce no corrosive gases in case of fire. Those are preferably used for telecommunication indoor installations and in special cases the outdoor installation is permitted under protection against sunlight. These cables are suitable for fixed installation in areas with danger of fire, in dry and damp environments as well as on and under plaster. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 34350 34351 34352 34353

No.pairs x cross-sec. mm² 2 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 12 x 2 x 0,5

Core Ø No. approx. units mm 1,6 1,6 1 1,6 2 1,6 3

Outer Ø Cop. Weight AWG-No. approx. weight approx. mm kg / km kg / km 7,6 44,0 102,0 20 10,0 80,0 168,0 20 11,8 152,0 297,0 20 13,5 192,0 357,0 20

Dimensions and specifications may be changed without prior notice. (RB01)

B 33

Part no. 34354 34355 34356

No.pairs x cross-sec. mm² 20 x 2 x 0,5 32 x 2 x 0,5 40 x 2 x 0,5

Core Ø No. approx. units mm 1,6 5 1,6 8 1,6 10

Outer Ø Cop. Weight AWG-No. approx. weight approx. mm kg / km kg / km 17,0 288,0 555,0 20 18,0 439,0 852,0 20 21,7 531,0 1005,0 20


RD-H(ST)H

Bd instrumentation cable, halogen-free

B

Technical data

Cable structure

Properties

Ⴠ Halogen-free data transmission cable adapted to DIN VDE 0815 Ⴠ Conductor resistance max. 73,6 Ohm/km (0,5 mm²) max. 36,8 Ohm/km (1,0 mm²) Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation to +70 °C Ⴠ Operating top level voltage (not for purposes of high current and power installation) max. 225 V Ⴠ Test voltage core/core 500 V core/screen 2000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance at 800 Hz max. 100 nF/km (this value may be exceeded by 20% with a make-up up to 4 pairs) Ⴠ Impedance at 1 kHz (nominal values) 450 Ohm (0,5 mm²) 320 Ohm (1,0 mm²) Ⴠ Capacity unbalance at 800 Hz max. 200 pF/100 m (20% of the values, but one value up to 200 pF is allowed) Ⴠ Cross-talk attenuation at min. 10 kHz, 60 dB/500 m Ⴠ Line attenuation at 1 kHz (nominal values) 1,2 dB/km (0,5 mm²) 0,9 dB/km (1,0 mm²) Ⴠ Bending radius approx. 7,5x cable ø

Ⴠ Bare copper stranded wires 0,5 mm² (7x0,3) or 1,0 mm² (7x0,43) Ⴠ Core insulation, halogen-free polymer compound Ⴠ Cores twisted in pairs, with short lay-length (approx. 20 pitch/m ฬ 50 mm) Ⴠ 4 pairs stranded to a unit Ⴠ Holding tape units with number coding Ⴠ Units stranded in concentric layers Ⴠ Core wrapping Ⴠ Electrostatic screen of plastic coated aluminium foil and drain wire tinned, 0,5 mm² Ⴠ Outer jacket, halogen-free, polymer compound, flame resistant Ⴠ Colour grey (RAL 7032) Ⴠ Core colours pair no./a-core/b-core 1/blue/red 2/grey/yellow 3/green/brown 4/white/black (4 pairs 1 unit)

Ⴠ The static screen protects the transmission circuits against outer electrical interferences Ⴠ The halogen-free cables prevent the fire propagation and compared to PVC cables exist only a low smoke density under flame influence Ⴠ This results no decomposition products which destroy equipments, machines and buildings by corrosion Tests Ⴠ Flame test to VDE 0482-332-3 , BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Smoke density according to VDE 0482 part 1034-1+2, IEC 61034-1+2/ DIN EN 61034-1+2 BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application The halogen-free data transmission cable RD-H(St)H are used for measurement and control technology for transmission of analog and digital signals up to frequencies of approx. 10 kHz. The twisted pairs with short pitches (<50 mm for 0,5 mm²) and different lay-lengths which lead good cross-talk attenuation values in a unit. These cables are used in inside buildings (in special cases in open air, but with sufficient protection against sunlight is necessary). = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 20200 20201 20202 20203 20204 20205 20206 20207 20208 20209 20210 20211 20212 20213 20214 20215

No.pairs x cross-sec. mm² 2 x 2 x 0,5 4 x 2 x 0,5 8 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 20 x 2 x 0,5 24 x 2 x 0,5 28 x 2 x 0,5 32 x 2 x 0,5 36 x 2 x 0,5 40 x 2 x 0,5 44 x 2 x 0,5 48 x 2 x 0,5 64 x 2 x 0,5 80 x 2 x 0,5 96 x 2 x 0,5

Outer Ø Cop. approx. mm weight kg / km 7,0 26,0 9,0 46,0 11,6 86,0 13,5 127,0 14,0 167,0 16,0 209,0 17,5 250,0 19,0 290,0 21,0 331,0 21,5 372,0 22,5 412,0 23,5 453,0 24,0 494,0 30,0 658,0 33,0 821,0 36,0 986,0

Weight approx. kg / km 70,0 110,0 190,0 240,0 300,0 360,0 420,0 480,0 570,0 614,0 680,0 700,0 790,0 1040,0 1300,0 1510,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 20216 20217 20218 20219 20220 20221 20222 20223 20225 20226 20227 20228 20229 20230 20231 20232

No.pairs x cross-sec. mm² 2x2x1 4x2x1 8x2x1 12 x 2 x 1 16 x 2 x 1 20 x 2 x 1 24 x 2 x 1 28 x 2 x 1 32 x 2 x 1 36 x 2 x 1 40 x 2 x 1 44 x 2 x 1 48 x 2 x 1 64 x 2 x 1 80 x 2 x 1 96 x 2 x 1

Outer Ø Cop. approx. mm weight kg / km 9,0 47,0 12,0 89,0 16,5 172,0 17,5 255,0 19,5 338,0 21,0 423,0 23,0 507,0 27,0 590,0 29,0 674,0 30,0 757,0 31,0 841,0 34,0 924,0 32,5 1008,0 39,0 1342,0 43,0 1676,0 47,0 2016,0

Weight approx. kg / km 110,0 190,0 320,0 435,0 560,0 680,0 800,0 905,0 1080,0 1260,0 1330,0 1410,0 1550,0 2000,0 2470,0 2970,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Dimensions and specifications may be changed without prior notice. (RB01)

B 34


Photo: HELUKABEL速

Cables for Drag Chains

C1


Cables for Drag Chains

C

HELUKABELŽ delivers exible control cables with different insulations and outer jacket materials, screened and unscreened with an optimum of price-earning ratio. Control cables can be used in machinery production and production lines as direct line or connection cable for measuring, signal and control features, for computer systems, for control devices of tool making machines, conveyor belts and conveyor systems. It goes without saying that we also demand a high quality standard for our control cable as well as for all other cables. We hold an extensive stock of cables.

C2


Contents Description

Page

PVC Cables for Drag Chains JZ-HF, flexible, number coded, control cable for drag chains, oil resistant, meter marking ....................................................................... MULTISPEED 500-PVC, high flexible, safety against high bending in drag chain systems, oil resistant, low torsion, meter marking .............................. JZ-HF-CY, high flexible, screened control cable for drag chains, oil resistant, EMC-preferred type, meter marking ........................................ MULTISPEED 500-C-PVC, high flexible, safety against high bending in drag chain systems, oil resistant, low torsion, screened, EMC-preferred type, meter marking .................................................................................................................................................................................... ®

®

PUR Cables for Drag Chains PURö-JZ-HF, high flexible, cable for drag chains, abrasion and coolant resistant, meter marking ...................................................................... MULTIFLEX 512 -PUR, special cable for drag chains, halogen-free, meter marking ................................................................................ MULTISPEED 500-PUR, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking ............................................ PURö-JZ-HF-YCP, EMC-preferred type, cable for drag chains, screened, PUR-outer sheath, meter marking ....................................................... MULTIFLEX 512 -C-PUR, special cable for drag chains, halogen-free, screened, EMC-preferred type, meter marking ..................................... MULTISPEED 500-C-PUR, safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, halogen-free, meter marking .................................................................................................................................................................................... MULTISPEED 500-TPE, high flexible, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking ....................... MULTISPEED 500-C-TPE, safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking .......... ®

®

®

®

® ®

Bio-Oil and microbial resistant Cables for Drag Chains BIOFLEX-500 -JZ-HF, Bio-fuel resistant, abrasion resistant, recyclable environment friendly, bio-oil resistant , cable for drag chains, meter marking ......... BIOFLEX-500 -JZ-HF-C, Biofuel-resistant, abrasion-resistant, recyclable, environmentally friendly, drag-chain cable, bio-oil resistant , meter marking ...... KOMPOSPEED JZ-HF-500, halogen-free, microbes resistant, cable for drag chains, meter marking ................................................................. KOMPOSPEED JZ-HF-500-C, halogen-free, microbes resistant, Cu-screened, EMC-preferred type, cable for drag chains, meter marking .................. SUPERTRONIC -PVC, special cable for drag chains, meter marking ........................................................................................................ SUPERTRONIC -C-PVC, special cable for drag chains, EMC-preferred type, meter marking .......................................................................... SUPERTRONIC -PURö, special cable for drag chains, meter marking ...................................................................................................... SUPERTRONIC -C-PURö, special cable for drag chains, halogen-free, EMC-preferred type, meter marking ...................................................... SUPER-PAAR-TRONIC-C-PUR, cable for drag chains, halogen-free, EMC-preferred type, meter marking ........................................................ ®

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C 5 C 7 C 8

C 10

C 12 C 14 C 16 C 17 C 19 C 21 C 22 C 24 C 26 C 27 C 29 C 30 C 31 C 32 C 33 C 34 C 35


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JZ-HF MULTISPEED® 500-PVC JZ-HF-CY MULTISPEED® 500-C-PVC Photo: Fotolia.com

PVC Cables for Drag Chains HELUKABEL® delivers flexible control cables with different insulations and outer jacket materials, screened and unscreened with an optimum of price-earning ratio.

It goes without saying that we also demand a high quality standard for our control cable as well as for all other cables. We hold an extensive stock of cables.

Control cables can be used in machinery production and production lines as direct line or connection cable for measuring, signal and control features, for computer systems, for control devices of tool making machines, conveyor belts and conveyor systems.

C4


JZ-HF

flexible, number coded, control cable for drag chains, oil

resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable, extreme flexibility due to special construction Ⴠ Requirements adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6 col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece Ⴠ Special PVC outer sheath, TM5 to DIN VDE 0281 part 1 and HD 21.1, Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistent to DIN/EN 60811-2-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: JZ-HF-CY see page C 8

Application JZ-HF cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere where high flexibility is essential. These cables have shown excellent performance in combination with standard cable trays. These cables are suitable for flexible use for medium mechanical stresses with free movements. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 15001 15002 15003 15004 15005 15090 15006 15007 15008 15009 15010 15011 15012 15013 15014 15015 15016 15017 15018

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 7 x 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 36 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,0 9,6 5,3 14,0 5,7 19,0 6,4 24,0 7,5 34,0 7,5 34,0 9,1 48,0 9,2 58,0 9,8 67,0 10,3 77,0 11,1 86,0 11,6 96,0 13,4 120,0 13,7 144,0 15,0 163,0 15,0 173,0 16,1 202,0 17,9 240,0 19,6 290,0

Weight approx. kg / km 46,0 57,0 70,0 93,0 127,0 127,0 161,0 177,0 213,0 260,0 284,0 318,0 363,0 432,0 487,0 518,0 575,0 675,0 829,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 15019 15020 15021 15022 15023 15024 15025 15026 15027 15028 15029 15030 15031 15032 15033 15034 15035 15036 15091

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 36 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75

Outer Ø Cop. approx. mm weight kg / km 5,4 14,4 5,7 22,0 6,4 29,0 7,0 36,0 8,3 50,0 10,1 72,0 10,2 86,0 10,9 101,0 11,5 115,0 12,1 130,0 12,8 144,0 14,9 180,0 15,2 216,0 16,6 245,0 16,6 259,0 18,1 302,0 20,0 360,0 22,1 432,0 22,7 439,0

Weight approx. kg / km 58,0 73,0 77,0 119,0 165,0 216,0 247,0 284,0 320,0 356,0 453,0 498,0 510,0 550,0 570,0 600,0 700,0 820,0 841,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

C5


JZ-HF

flexible, number coded, control cable for drag chains, oil

resistant, meter marking

Part no. 15037 15038 15039 15040 15041 15042 15043 15044 15045 15046 15047 15048 15049 15050 15051 15052 15214 15053 15092 15054 15055 15056 15057 15058 15059 15060 15061 15062 15063 15064 15065 15066 15067 15068 15069 15070 15071 15072 15215 15216

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 20 G 1 25 G 1 30 G 1 34 G 1 36 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 30 G 1,5 34 G 1,5 36 G 1,5 42 G 1,5 50 G 1,5 60 G 1,5 61 G 1,5 65 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,7 19,0 6,0 29,0 6,8 38,0 7,4 48,0 8,8 67,0 10,7 96,0 10,8 115,0 11,6 134,0 12,2 154,0 13,0 173,0 13,6 192,0 15,8 240,0 16,4 288,0 17,8 326,0 17,8 346,0 19,3 403,0 19,3 403,0 21,2 480,0 23,7 586,0 24,4 624,0 6,4 29,0 6,8 43,0 7,4 58,0 8,3 72,0 9,9 101,0 11,9 144,0 12,1 173,0 12,9 202,0 13,6 230,0 14,5 259,0 15,2 288,0 17,8 360,0 18,2 432,0 19,7 490,0 19,7 518,0 21,5 605,0 23,7 720,0 25,3 864,0 26,2 878,0 27,2 936,0

Weight approx. kg / km 65,0 84,0 113,0 137,0 192,0 251,0 295,0 337,0 379,0 420,0 480,0 600,0 695,0 777,0 825,0 926,0 948,0 1092,0 1204,0 1400,0 91,0 117,0 147,0 181,0 273,0 344,0 391,0 457,0 523,0 590,0 650,0 801,0 958,0 1084,0 1135,0 1290,0 1521,0 1885,0 1916,0 1994,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 15073 15074 15075 15076 15077 15078 15079 15080 15081 15082 15083 15084 15085 15086 15087 15088 15089 15142 15143 15144 15145 15146 15147 15148 15149 15150

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 14 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 34 G 2,5 36 G 2,5 42 G 2,5 50 G 2,5 3 G 4 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 5 G 10 4 G 16 5 G 16

Outer Ø Cop. approx. mm weight kg / km 7,7 43,0 8,4 72,0 9,1 96,0 10,2 120,0 12,2 168,0 15,0 240,0 15,2 288,0 16,1 336,0 17,2 384,0 18,1 432,0 19,2 480,0 22,5 600,0 23,5 720,0 25,2 816,0 25,2 864,0 27,4 1008,0 30,0 1200,0 10,4 115,0 11,4 154,0 12,7 192,0 13,3 230,0 14,5 288,0 17,7 384,0 19,7 480,0 20,8 614,0 23,3 768,0

Weight approx. kg / km 130,0 160,0 200,0 268,0 357,0 486,0 572,0 612,0 702,0 800,0 920,0 1100,0 1400,0 1500,0 1600,0 1800,0 2100,0 221,0 260,0 318,0 392,0 481,0 642,0 780,0 926,0 1135,0

AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 10 10 8 8 6 6

Dimensions and specifications may be changed without prior notice. (RC01)

To be able to provide information on the service life and in line with our certification to DIN EN ISO 9001:2000, we document the realistic testing of our cables suitable for use in drag chains.

C6

C


MULTISPEED® 500-PVC

high flexible, safety against high bending in

drag chain systems, oil resistant, low torsion, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PVC outer sheath, especially resistant against fatigue strength, extruded as filler with pressure Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low adhesion Ⴠ ozon- and uv-resistant Ⴠ High property of alternating bending strength Ⴠ High resistant to mechanical strain Ⴠ Long life durabilities due to low friction-resistancen Ⴠ Better chemical resistance Ⴠ Oil resistance to DIN/ EN 60811-2-1 Ⴠ High stability Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: MULTISPEED® 500-C-PVC see page C 10

Application HELUKABEL® MULTISPEED 500-PVC are installed there, where the extreme requirements for the cables are necessary. The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of movements. These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are installed in dry, moist rooms and in open air with free movement without tensile stress or forced movements. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24050 24051 24052 24053 24054 24055 24056 24057 24058 24059 24060 24061 24062 24063 24064 24065 24066 24067

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75 3 G 1 4 G 1

Outer Ø Cop. approx. mm weight kg / km 4,3 9,6 4,6 14,4 5,0 19,0 5,4 24,0 8,9 33,6 9,7 58,0 11,8 86,0 13,9 120,0 5,6 29,0 6,3 36,0 10,3 50,0 11,0 86,0 13,9 130,0 15,9 180,0 19,6 259,0 21,5 302,0 5,4 29,0 5,9 38,4

Weight approx. kg / km 40,0 45,0 57,0 66,0 81,0 133,0 194,0 274,0 63,0 79,0 107,0 169,0 247,0 366,0 540,0 630,0 69,0 86,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC01)

C7

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17

Part no. 24068 24069 24070 24071 24072 24073 24074 24075 24076 24077 24078 24079 24080 24081 24082 24083 24084 24085

No.cores x cross-sec. mm² 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

Outer Ø Cop. approx. mm weight kg / km 6,7 48,0 11,1 67,0 12,0 115,0 14,8 173,0 17,2 240,0 6,4 43,0 7,0 58,0 7,8 72,0 13,0 101,0 14,2 173,0 17,5 259,0 20,1 360,0 8,8 96,0 9,8 120,0 16,1 168,0 17,8 288,0 21,8 432,0 24,4 600,0

Weight approx. kg / km 101,0 140,0 227,0 351,0 489,0 88,0 110,0 130,0 182,0 319,0 420,0 604,0 172,0 219,0 303,0 504,0 754,0 940,0

AWG-No. 17 17 17 17 17 16 16 16 16 16 16 16 14 14 14 14 14 14


JZ-HF-CY

high flexible, screened control cable for drag chains, oil

resistant, EMC-preferred type, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable, extreme flexibility due to special construction Ⴠ Requirements adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6 col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece PVC-inner sheath Ⴠ One layer of tinned copper wire screening1), interworened with synthetic cross-helix to improve the bending behaviour Ⴠ Minimum coverage 80% Ⴠ Special PVC outer sheath, TM5 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ oil resistant to DIN/ EN 60811-2-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ 1)Change-over up to construction with Cu-screening, tinned, approx. 85% for coverage optimisation of the useful properties are in preparation. Ⴠ unscreened analogue type: JZ-HF see page C 5

Application JZ-HF cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere where high flexibility is essential. These cables have shown excellent performance in combination with standard cable trays. These cables are suitable for flexible use for medium mechanical stresses with free movements. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above application. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 15930 15931 15932 15933 15934 15935 15876 15877 15936 15937 15878 15938 15879 15880 15881 15882 15883

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 36 G 0,5 42 G 0,5 50 G 0,5

Outer Ø Cop. approx. mm weight kg / km 7,2 30,0 7,5 38,0 8,1 48,0 8,6 64,0 9,9 70,0 11,6 100,0 12,2 135,0 13,0 145,0 13,8 154,0 14,3 160,0 14,8 175,0 16,1 240,0 16,6 280,0 17,7 290,0 17,7 300,0 19,2 330,0 21,2 393,0

Weight approx. kg / km 90,0 115,0 140,0 168,0 217,0 274,0 332,0 388,0 445,0 497,0 500,0 505,0 515,0 530,0 572,0 605,0 742,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 15945 15946 15947 15948 15949 15885 15950 15886 15887 15951 15888 15889 15952 15890 15891 15892 15893 15894

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 21 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 36 G 0,75 42 G 0,75 50 G 0,75

Outer Ø Cop. approx. mm weight kg / km 7,6 39,0 8,1 49,0 8,6 60,0 9,4 70,0 10,5 95,0 12,6 110,0 12,9 140,0 13,4 163,0 14,2 187,0 14,8 211,0 15,5 216,0 16,2 272,0 17,7 322,0 18,2 414,0 19,8 473,0 19,8 500,0 21,0 583,0 23,1 695,0

Weight approx. kg / km 105,0 128,0 184,0 200,0 269,0 327,0 366,0 426,0 487,0 547,0 551,0 590,0 600,0 650,0 685,0 720,0 800,0 954,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

C8


JZ-HF-CY

high flexible, screened control cable for drag chains, oil

resistant, EMC-preferred type, meter marking

Part no. 15961 15962 15963 15964 15965 15966 15967 15968 15969 15970 15971 15972 15976 15977 15978 15979 15980 15981 15982 15983 15152 15153 15154

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,1 50,0 8,4 60,0 9,0 73,0 9,8 81,0 11,2 114,0 13,4 186,0 15,7 254,0 19,0 365,0 21,0 500,0 22,7 576,0 24,5 681,0 27,7 932,0 8,6 64,0 9,0 84,0 9,8 99,0 10,5 120,0 12,5 148,0 14,8 274,0 17,3 386,0 21,0 584,0 24,8 867,0 27,3 970,0 29,8 1028,0

Weight approx. kg / km 115,0 142,0 196,0 271,0 307,0 474,0 622,0 828,0 1049,0 1257,0 1437,0 1823,0 170,0 203,0 243,0 288,0 403,0 592,0 844,0 1155,0 1227,0 1445,0 1724,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16

Part no. 15925 15926 15927 15928 15929 15155 15156 15157 15158 15159 15160 15161 15162 15163

No.cores x cross-sec. mm² 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 3 G 4 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 5 G 10 4 G 16 5 G 16

Outer Ø Cop. approx. mm weight kg / km 10,8 140,0 11,5 159,0 12,9 194,0 15,1 234,0 18,4 390,0 13,0 178,0 14,2 222,0 15,6 328,0 16,0 305,0 17,5 441,0 21,2 485,0 23,2 610,0 24,1 840,0 27,0 1050,0

Weight approx. kg / km 215,0 264,0 344,0 410,0 721,0 292,0 372,0 448,0 526,0 632,0 838,0 998,0 1225,0 1560,0

Dimensions and specifications may be changed without prior notice. (RC01)

Terminations and straight-through joints Telephone calbes Low voltage Medium voltage Accessories

You can find terminations and straight-through joints in our catalogue Cable Accessories. Request it now at www.helukabel.de

C9

AWG-No. 14 14 14 14 14 12 12 12 10 10 8 8 6 6


MULTISPEED® 500-C-PVC

high flexible, safety against high bending

in drag chain systems, oil resistant, low torsion, screened, EMC-preferred type, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PVC inner sheath YM2 extruded as filler with pressure grey (RAL 7001) Ⴠ Tinned copper braidet screen, coverage 85% max., with optimal bunch Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special-PVC outer sheath, especially resistant against fatigue strength Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low adhesion Ⴠ ozon- and uv- resistant Ⴠ High property of alternating bending strength Ⴠ Long life durability due to low friction-resistance Ⴠ Better chemical resistance Ⴠ Oil resistance to DIN/ EN 60811-2-1 Ⴠ High stability Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: MULTISPEED® 500-PVC see page C 7

Application HELUKABEL® MULTISPEED 500-C-PVC are installed there, where the extreme requirements for the cables are necessary. The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of movements. These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are installed in dry, moist rooms and in open air with free movement without tensile stress or forced movements. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24086 24087 24088 24089 24090 24091 24092 24093 24094 24095 24096 24097 24098 24099 24100 24101 24102

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,2 30,0 6,7 36,0 7,2 42,0 7,6 48,0 11,4 64,0 11,4 80,0 12,4 105,0 14,7 137,0 17,1 210,0 6,8 40,0 7,3 48,0 7,8 55,0 8,3 66,0 12,7 85,0 13,7 135,0 17,1 190,0 19,5 275,0

Weight approx. kg / km 88,0 101,0 116,0 146,0 181,0 219,0 271,0 374,0 542,0 96,0 111,0 140,0 161,0 227,0 317,0 486,0 651,0

AWG-No. 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18

Part no. 24103 24104 24105 24106 24107 24108 24109 24110 24111 24112 24113 24114 24115 24116 24117 24118

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 7,6 59,0 8,1 70,0 8,9 84,0 13,6 106,0 14,6 174,0 18,4 240,0 21,0 332,0 8,4 75,0 9,1 90,0 10,2 108,0 15,7 157,0 17,4 240,0 21,3 355,0 24,3 448,0 11,2 134,0 12,2 175,0

Weight approx. kg / km 131,0 164,0 198,0 252,0 410,0 550,0 756,0 166,0 199,0 229,0 304,0 502,0 709,0 939,0 270,0 335,0

AWG-No. 17 17 17 17 17 17 17 16 16 16 16 16 16 16 14 14

Dimensions and specifications may be changed without prior notice. (RC01)

C 10


PURö-JZ-HF MULTIFLEX 512®-PUR MULTISPEED® 500-PUR PURö-JZ-HF-YCP MULTIFLEX 512®-C-PUR MULTISPEED® 500-C-PUR MULTISPEED® 500-TPE MULTISPEED® 500-C-TPE Photo: Hüller Hille GmbH

PUR Cables for Drag Chains The machinery and plant industries but especially the tool making industries are working particularly with mineral oils, alkalis and aggressive collant emulsions and under difficult working environmental conditions. Due to these conditions the electrical control cables, data cables as well as cables for trailing chains have to perform to exceptionally high standards. Flexibility, abrasion and oil resistance have to be guaranteed.

C 11

HELUKABEL® in co-operation with the leading machine and plant industries have developed suitable and application orientated cables. PUR cables are tested among the others, mineral and synthetic oils, cutting oils, coolant emulsions, etc. For the operation in power trailing chains, these cables are tested to multimillion alternating bending cycles. Consequently we believe that we can deliver the right cable for your application needs.


PURö-JZ-HF

high flexible, cable for drag chains, abrasion and coolant

resistant, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special polyurethane control cable adapted to DIN VDE 0281, 0282 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Black cores with continuous white numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece Ⴠ Special full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10, appendix A Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Suitable for outdoor lying and resistant to UV-radiation, oxygen, ozone and hydrolysis. Conditionally resistant to microbes Ⴠ Adhesion-low Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cross-linked types also available on request. Ⴠ screened analogue type: PURö-JZ-HF-YCP see page C 17

Application PURö-JZ-HF is an extremely robust cable noted for its good tear and abrasion resistance. Due to its good performance with mineral oils and especially in connection with coolants, this cable is well suited for use in the machinery, tool making and steel industries in critical areas. Its high abrasion resistance and good flexing ability make it quick and easy to install and, with its low bending radius, ideal for use with cable trays. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 15520 15521 15522 15523 15524 16161 15525 15526 15527 15528 15529 15530 15531 15532 15533 15534 15535 15538 15539 15540 15541 15542 15543 15544 15545 15546 15547 15548 15549 15550 15551 15552 15553

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 42 G 0,5 50 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 42 G 0,75 50 G 0,75

Outer Ø Cop. approx. mm weight kg / km 5,5 9,6 6,0 14,4 6,4 19,1 6,9 24,0 7,9 33,6 7,8 33,6 8,6 38,0 9,7 48,0 9,9 58,0 10,4 67,0 11,4 86,4 12,1 96,0 13,5 120,0 14,2 144,0 15,2 163,0 16,2 202,0 18,0 240,0 6,0 14,4 6,3 21,6 6,8 29,0 7,4 36,0 8,7 50,0 9,5 58,0 10,7 72,0 10,9 86,0 11,5 101,0 12,7 130,0 13,4 151,0 15,0 180,0 15,8 216,0 17,2 245,0 18,5 302,0 20,1 360,0

Weight approx. kg / km 45,0 56,0 69,0 92,0 126,0 126,0 136,0 158,0 176,0 212,0 283,0 310,0 330,0 390,0 420,0 500,0 580,0 57,0 72,0 97,0 119,0 165,0 189,0 214,0 247,0 283,0 356,0 502,0 698,0 720,0 770,0 840,0 990,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Part no. 15556 15557 15558 15559 15560 15561 15562 15563 15564 15565 15566 15567 15568 15569 15570 15571 15572 15573 15575 15576 15577 15578 15579 15580 15581 15582 15583 15584 15585 15586 15587 15588 15589

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 18 G 1 21 G 1 25 G 1 32 G 1 34 G 1 41 G 1 42 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 30 G 1,5 34 G 1,5 42 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,3 19,2 6,6 29,0 7,1 38,5 7,8 48,0 9,0 67,0 9,9 77,0 11,1 96,0 11,1 115,0 12,1 134,0 13,6 173,0 14,2 196,0 16,1 240,0 17,6 308,0 18,4 326,0 19,7 394,0 19,7 403,0 21,7 480,0 30,9 624,0 6,8 29,0 7,2 43,0 7,7 58,0 8,6 72,0 10,3 101,0 11,0 115,0 12,7 144,0 12,7 173,0 13,4 202,0 15,1 259,0 16,2 302,0 18,0 360,0 18,7 410,0 20,6 490,0 22,4 605,0

Weight approx. kg / km 64,0 83,0 113,0 137,0 191,0 218,0 251,0 294,0 337,0 420,0 504,0 600,0 732,0 776,0 925,0 949,0 1092,0 1400,0 90,0 117,0 147,0 181,0 274,0 313,0 344,0 391,0 457,0 589,0 680,0 801,0 938,0 1048,0 1290,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Continuation Ⴇ

C 12


PURö-JZ-HF

high flexible, cable for drag chains, abrasion and coolant

resistant, meter marking

Part no. 15590 15591 15592 15620 15621 15622 15623 15624 15625 15626 15627 15628 15630 15631 15632 15633 15634 15653 15636

No.cores x cross-sec. mm² 50 G 1,5 61 G 1,5 65 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 1 G 6 3 G 6

Outer Ø Cop. approx. mm weight kg / km 24,2 720,0 32,4 889,0 33,6 940,0 8,5 48,0 9,0 72,0 9,9 96,0 11,0 120,0 12,8 168,0 16,2 288,0 17,1 336,0 19,1 432,0 22,8 600,0 10,1 77,0 10,9 115,0 12,0 154,0 13,4 192,0 16,0 269,0 7,3 58,0 12,8 173,0

Weight approx. kg / km 1520,0 1850,0 1970,0 128,0 160,0 200,0 268,0 357,0 571,0 612,0 800,0 1100,0 190,0 250,0 320,0 400,0 550,0 81,0 350,0

AWG-No. 16 16 16 14 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10

Part no. 15637 15638 15639 15654 15641 15642 15643 15644 15655 15645 15646 15647 15656 15648 15649 15650 15651 15652

No.cores x cross-sec. mm² 4 G 6 5 G 6 7 G 6 1 G 10 3 G 10 4 G 10 5 G 10 7 G 10 1 G 16 4 G 16 5 G 16 7 G 16 1 G 25 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95

Outer Ø Cop. approx. mm weight kg / km 13,9 230,0 15,4 288,0 18,0 403,0 8,9 96,0 16,2 288,0 18,1 384,0 20,3 480,0 24,3 672,0 10,0 154,0 21,1 614,0 23,5 768,0 28,7 1075,0 11,1 240,0 34,0 960,0 37,0 1344,0 44,0 1920,0 53,0 2688,0 59,0 3648,0

Dimensions and specifications may be changed without prior notice. (RC02)

Bundling, binding, fastening Plastic helix Cable tie Hook and loop cable tie Mounting block

You can find bundling, binding, fastening in our catalogue Cable Accessories. Request it now at www.helukabel.de

C 13

Weight approx. kg / km 500,0 580,0 800,0 152,0 660,0 750,0 990,0 1300,0 215,0 1200,0 1500,0 1900,0 320,0 1700,0 2300,0 2500,0 4600,0 6400,0

AWG-No. 10 10 10 8 8 8 8 8 6 6 6 6 4 4 2 1 2/0 3/0


MULTIFLEX 512®-PUR

special cable for drag chains,

halogen-free, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress, adapted to DIN VDE 0282 part 1 and part 10 Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Alternating bending cycles approx. 10 million Ⴠ Radiation resistance up to 50x106 cJ/kg (up to 50 Mrad)

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation, modified TPE Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Special core wrapping over each layer (up to 4 mm² without core wrapping over the outer layer) Ⴠ Special full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10 Ⴠ Colour grey (RAL 7001) outer surface mat Ⴠ with meter marking, change-over in 2011

Ⴠ Very good oil resistant Ⴠ Guaranteed permanent application in multi-shift operation under extreme high bending stress Ⴠ Adhesion-low Ⴠ High resistant to mechanical strain Ⴠ High property of alternating bending strength Ⴠ Long life durabilities through low friction-resistance by using the TPE insulation Ⴠ High tensile strength-, abrasion- and impact resistant at low temperature Ⴠ Resistant to Weather, Ozone and UV-radiation, Solvents, acids and alkalis, Hydraulic liquidity and Hydrolysis Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: MULTIFLEX 512®-C-PUR see page C 19

Application The special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the TPE-core insulation and the PUR-outer jacket. The PUR material is adhesion-low and cut-resistant. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22501 22502 22503 22504 22505 22506 22507 22508 22509 22510 22511

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 36 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,5 9,6 5,8 14,4 6,4 19,0 7,0 24,0 8,1 33,6 9,9 58,0 11,5 86,0 12,0 96,0 13,7 120,0 14,3 144,0 15,3 172,0

Weight approx. kg / km 38,0 46,0 59,0 68,0 88,0 131,0 197,0 260,0 282,0 315,0 374,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20

Part no. 22512 22513 22514 22515 22516 22517 22518 22519 22520 22521 22522

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 36 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,2 14,4 6,5 21,6 7,0 29,0 7,8 36,0 9,0 50,0 11,0 86,0 13,0 130,0 13,5 144,0 15,4 180,0 16,2 216,0 17,6 259,0

Weight approx. kg / km 47,0 58,0 69,0 85,0 118,0 183,0 270,0 290,0 374,0 420,0 498,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

C 14


MULTIFLEX 512®-PUR

special cable for drag chains,

halogen-free, meter marking

Part no. 22523 22524 22525 22526 22527 22528 22529 22530 22531 22532 22533 22878 22879 22880 22534 22535 22536 22537 22538 22539 22540 22541 22542 22543 22544 22881 22882 22883

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 20 G 1 25 G 1 30 G 1 36 G 1 41 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 30 G 1,5 36 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,9 19,2 7,4 29,0 8,0 38,0 8,7 48,0 10,2 67,0 12,6 115,0 14,8 173,0 15,8 192,0 18,1 240,0 18,5 288,0 20,1 346,0 22,0 410,0 24,0 498,0 27,2 650,0 7,6 29,0 8,1 43,0 8,7 58,0 9,7 72,0 11,3 101,0 13,8 173,0 16,3 259,0 17,3 288,0 19,8 360,0 20,3 432,0 22,2 518,0 24,0 628,0 26,2 749,0 28,9 912,0

Weight approx. kg / km 55,0 70,0 86,0 102,0 143,0 225,0 334,0 370,0 460,0 530,0 625,0 779,0 953,0 1205,0 70,0 90,0 106,0 145,0 205,0 320,0 465,0 510,0 650,0 750,0 880,0 1209,0 1449,0 1712,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Dimensions and specifications may be changed without prior notice. (RC02)

To be able to provide information on the service life and in line with our certification to DIN EN ISO 9001:2000, we document the realistic testing of our cables suitable for use in drag chains.

C 15

Part no. 22545 22546 22547 22548 22549 22550 22551 22552 22553 22554 22555 22556 22557 22558 22559 22560 22561 22562 22563 22564 22565

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16

Outer Ø Cop. approx. mm weight kg / km 9,2 48,0 9,7 72,0 10,5 96,0 11,6 120,0 13,8 168,0 16,9 288,0 20,0 432,0 21,2 480,0 24,4 600,0 13,2 154,0 14,6 192,0 17,6 269,0 14,4 230,0 15,9 288,0 19,2 403,0 18,4 384,0 20,7 480,0 24,7 672,0 21,3 614,0 23,8 768,0 28,6 1075,0

Weight approx. kg / km 115,0 162,0 196,0 230,0 312,0 532,0 762,0 858,0 998,0 283,0 349,0 498,0 432,0 529,0 782,0 685,0 817,0 1023,0 1042,0 1292,0 1709,0

AWG-No. 14 14 14 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 6 6 6


MULTISPEED® 500-PUR

safety against high bending in drag chain

systems, low torsion, halogen-free, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13, DIN VDE 0282 part 10 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PUR outer sheath, especially resistant against fatigue strength, extruded as filler with pressure Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low adhesion Ⴠ Halogen-free Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ High property of alternating bending strength Ⴠ High resistant to mechanical strain Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Tear resistance and high stability Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ screened analogue type: MULTISPEED® 500-C-PUR see page C 21

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24119 24120 24121 24122 24123 24124 24125 24126 24127 24128 24129 24130 24131 24132 24133 24134 24135 24136 24137

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75 3 G 1 4 G 1

Outer Ø Cop. approx. mm weight kg / km 4,3 9,6 4,6 14,4 5,0 19,0 5,4 24,0 8,9 33,6 9,7 58,0 11,8 86,0 13,9 120,0 5,2 21,6 5,6 29,0 6,3 36,0 10,3 50,0 11,0 86,0 13,9 130,0 15,9 180,0 19,6 260,0 21,5 302,0 5,4 29,0 5,9 38,0

Weight approx. kg / km 41,0 48,0 62,0 70,0 88,0 131,0 204,0 266,0 51,0 68,0 73,0 92,0 170,0 257,0 280,0 411,0 608,0 59,0 71,0

AWG-No. 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 17 17

Part no. 24138 24139 24140 24141 24142 24143 24144 24145 24146 24147 24148 24149 24150 24151 24152 24153 24154 24155

No.cores x cross-sec. mm² 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

Outer Ø Cop. approx. mm weight kg / km 6,7 48,0 11,1 67,0 12,0 115,0 14,8 173,0 17,2 240,0 6,4 43,0 7,0 58,0 7,8 72,0 13,0 101,0 14,2 173,0 17,5 259,0 20,1 360,0 8,8 86,0 9,8 120,0 16,1 168,0 17,8 288,0 21,8 432,0 24,4 600,0

Weight approx. kg / km 84,0 111,0 200,0 286,0 370,0 81,0 102,0 121,0 164,0 293,0 450,0 631,0 173,0 220,0 290,0 504,0 719,0 940,0

AWG-No. 17 17 17 17 17 16 16 16 16 16 16 16 14 14 14 14 14 14

Dimensions and specifications may be changed without prior notice. (RC02)

C 16


PURö-JZ-HF-YCP

EMC-preferred type, cable for drag chains, screened,

PUR-outer sheath, meter marking

Technical data

Cable structure

Properties

Ⴠ Special polyurethane control cable adapted to DIN VDE 0281, 0282 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Black cores with continuous white numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Fleece separator Ⴠ Oil resistant PVC inner jacket Ⴠ One layer of tinned copper wire screening, approx. 85% coverage Ⴠ Special full-polyurethane outer jacket, to DIN VDE 0282 part 10, appendix A Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Suitable for outdoor lying and resistant to UV-radiation, oxygen, ozone and hydrolysis. Conditionally resistant to microbes Ⴠ Adhesion-low Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: PURö-JZ-HF see page C 12

Application PURö-JZ-YCP is a highly robust and tare and abrasion resistant cable with excellent resistance properties to mineral oils and cooling fluids, thus making it an ideal choice for installation in most types of industrial machinery as well as in steel works and rolling mills, etc. in fact, wherever you may need a cable to cope with especially critical situations. Easy to install, thanks to its high degree of flexibility. Its high abrasion resistance and good flexing ability make it quick and easy to install and, with its low bending radius, ideal for use with cable trays. This screened cable is ideal for use in data signal transmission free from interferences for measurement and control engineering technology. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22400 22401 22402 22403 22404 22405 22406 22407 22408 22409 22410 22411 22412 22413 22414 22415 22416

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5

Outer Ø Cop. approx. mm weight kg / km 7,5 30,0 7,8 38,0 7,8 48,0 8,5 65,0 9,5 70,0 10,4 81,0 11,4 94,0 11,6 110,0 12,0 135,0 13,4 157,0 14,8 175,0 16,1 240,0 16,4 275,0 17,8 305,0 19,1 330,0 20,6 393,0 23,0 541,0

Weight approx. kg / km 90,0 104,0 123,0 131,0 172,0 195,0 230,0 250,0 280,0 321,0 380,0 445,0 509,0 560,0 780,0 960,0 1050,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Part no. 22417 22418 22419 22420 22421 22422 22423 22424 22425 22426 22427 22428 22429 22430 22431 22432 22433

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75

Outer Ø Cop. approx. mm weight kg / km 7,5 39,0 7,8 49,0 8,5 60,0 9,1 70,0 10,9 95,0 11,5 104,0 13,0 110,0 13,2 141,0 13,7 163,0 15,2 211,0 16,4 274,0 18,2 322,0 18,6 414,0 20,0 473,0 21,5 583,0 23,7 626,0 25,9 763,0

Weight approx. kg / km 106,0 120,0 150,0 158,0 205,0 272,0 290,0 304,0 380,0 418,0 485,0 578,0 630,0 720,0 780,0 954,0 1085,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

C 17


PURö-JZ-HF-YCP

EMC-preferred type, cable for drag chains, screened,

PUR-outer sheath, meter marking

Part no. 22434 22435 22436 22437 22438 22439 22440 22441 22442 22443 22444 22445 22446 22447 22448 22449 22450 22451 22452 22453 22454 22455 22456 22457 22458 22459 22460 22461 22462 22463 22464 22465 22466 22467 22468 22469

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 18 G 1 21 G 1 25 G 1 32 G 1 34 G 1 41 G 1 42 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 30 G 1,5 34 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,5 50,0 8,8 60,0 9,4 73,0 10,7 81,0 12,1 114,0 13,2 130,0 14,6 178,0 14,8 186,0 15,6 231,0 17,0 254,0 19,0 328,0 20,9 378,0 22,6 450,0 23,3 478,0 25,1 576,0 25,3 590,0 27,6 702,0 30,7 913,0 9,0 64,0 9,4 84,0 10,6 99,0 11,4 120,0 13,3 148,0 14,5 191,0 15,9 240,0 16,1 274,0 16,7 340,0 18,4 395,0 20,6 461,0 22,8 533,0 23,5 608,0 26,1 702,0 27,8 867,0 30,3 1033,0 32,7 1233,0 33,5 1315,0

Weight approx. kg / km 116,0 135,0 178,0 188,0 235,0 270,0 340,0 358,0 415,0 500,0 525,0 678,0 777,0 825,0 980,0 998,0 1160,0 1670,0 141,0 164,0 220,0 233,0 323,0 369,0 461,0 481,0 561,0 672,0 780,0 927,0 1030,0 1180,0 1458,0 1857,0 2250,0 2401,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 22470 22471 22472 22473 22474 22475 22476 22477 22478 22479 22480 22481 22482 22483 22484 22485 22486 22487 22488 22489 22490 22491 22492 22493 22494

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5 2 G 4 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16

Outer Ø Cop. approx. mm weight kg / km 10,9 96,0 11,4 150,0 12,2 159,0 13,5 195,0 16,0 240,0 19,4 390,0 20,4 480,0 23,0 620,0 27,7 821,0 13,1 135,0 13,7 178,0 15,6 222,0 16,7 328,0 19,7 360,0 16,0 250,0 17,2 305,0 19,3 441,0 21,6 505,0 20,4 370,0 23,0 485,0 25,3 610,0 28,0 820,0 26,2 840,0 28,6 1050,0 31,5 1510,0

Weight approx. kg / km 185,0 278,0 370,0 412,0 470,0 738,0 870,0 1100,0 1512,0 235,0 350,0 460,0 550,0 700,0 525,0 700,0 800,0 1100,0 855,0 1140,0 1310,0 1630,0 1391,0 1810,0 2166,0

AWG-No. 14 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6

Dimensions and specifications may be changed without prior notice. (RC02)

C 18

C


MULTIFLEX 512®-C-PUR

special cable for drag chains,

halogen-free, screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for extreme mechanical stresses in accordance to DIN VDE 0282 part 1 and part 10 Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Test of alternating bending cycles approx. 10 million Ⴠ Radiation resistance up to 50x106 cJ/kg (up to 50 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation, modified TPE Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Special core wrapping over each layers and an additional fleece over outer layer Ⴠ TPE-inner sheath, halogen-free Ⴠ Wrapping with special tapes Ⴠ Tinned copper braided screening , approx. 85% coverage Ⴠ Special core wrapping of fleece (up to 4 mm² without core wrapping over the outer layer Ⴠ Special full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10, appendix A Ⴠ Jacket colour grey, (RAL 7001), with a matte surface Ⴠ with meter marking, change-over in 2011

Ⴠ Very good oil resistant Ⴠ Guaranteed permanent application in multi-shift operation under extreme high bending stress Ⴠ Adhesion-low Ⴠ High resistant to mechanical strain Ⴠ High property of alternating bending strengthLong life durabilities through low friction-resistance by using the TPE insulation Ⴠ High tensile strength-, abrasion- and impact resistant at low temperature Ⴠ Resistant to Weather, Ozone and UV-radiation, Solvents, acids and alkalis, Hydraulic liquidity and Hydrolysis Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. For more information see introduction Ⴠ unscreened analogue type: MULTIFLEX 512®-PUR see page C 14

Application The special screened cables for drag chains are mainly applied for impulse transmission to prevent external interference effects and used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the TPE-core insulation and the PUR-outer jacket which is adhesive-free and cut-resistant. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22571 22572 22573 22574 22575 22576

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5

Outer Ø Cop. approx. mm weight kg / km 8,3 30,0 8,5 38,0 9,0 50,0 9,7 65,0 11,1 70,0 12,7 100,0

Weight approx. kg / km 90,0 105,0 124,0 132,0 175,0 250,0

AWG-No. 20 20 20 20 20 20

Part no. 22577 22578 22579 22580 22581

No.cores x cross-sec. mm² 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 36 G 0,5

Outer Ø Cop. approx. mm weight kg / km 14,7 157,0 15,4 167,0 17,1 240,0 17,9 273,0 19,2 306,0

Weight approx. kg / km 325,0 350,0 450,0 510,0 580,0

AWG-No. 20 20 20 20 20

Continuation Ⴇ

C 19


MULTIFLEX 512®-C-PUR

special cable for drag chains,

halogen-free, screened, EMC-preferred type, meter marking

Part no. 22582 22583 22584 22585 22586 22587 22588 22589 22590 22591 22592 22593 22594 22595 22596 22597 22598 22599 22600 22601 22602 22603 22884 22885 22886 22604 22605 22606 22607 22608

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 36 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 20 G 1 25 G 1 30 G 1 36 G 1 41 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,8 39,0 9,3 49,0 9,7 60,0 10,5 70,0 11,9 95,0 14,2 140,0 16,3 220,0 16,9 249,0 19,2 313,0 19,7 470,0 21,2 500,0 9,7 50,0 10,0 60,0 10,8 73,0 11,7 81,0 13,4 114,0 16,0 186,0 18,5 254,0 19,4 322,0 21,7 377,0 22,5 429,0 24,3 516,0 26,1 610,0 28,4 690,0 32,2 852,0 10,2 64,0 11,0 84,0 11,6 99,0 12,6 129,0 14,5 148,0

Weight approx. kg / km 110,0 120,0 148,0 160,0 205,0 308,0 420,0 450,0 579,0 630,0 745,0 120,0 135,0 173,0 187,0 240,0 360,0 498,0 568,0 670,0 774,0 895,0 1032,0 1160,0 1660,0 145,0 168,0 217,0 235,0 325,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16

Part no. 22609 22610 22611 22612 22613 22887 22888 22889 22614 22615 22616 22617 22618 22619 22620 22621 22622 22623 22624 22625 22626 22627 22628 22629 22630 22631 22632 22633 22634

No.cores x cross-sec. mm² 12 G 1,5 18 G 1,5 25 G 1,5 30 G 1,5 36 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16

Outer Ø Cop. approx. mm weight kg / km 17,4 279,0 19,9 393,0 23,7 584,0 24,6 607,0 26,4 702,0 28,4 829,0 31,2 1025,0 34,2 1190,0 11,9 104,0 12,6 140,0 13,6 164,0 14,7 190,0 17,4 236,0 20,9 390,0 24,2 607,0 25,6 661,0 29,1 796,0 16,8 222,0 18,4 328,0 21,6 360,0 18,1 305,0 19,6 441,0 23,2 505,0 22,5 485,0 24,7 610,0 29,3 820,0 25,7 840,0 28,2 1050,0 33,6 1510,0

Weight approx. kg / km 481,0 675,0 927,0 1025,0 1210,0 1441,0 1709,0 2025,0 198,0 284,0 378,0 423,0 486,0 756,0 1127,0 1210,0 1530,0 448,0 533,0 678,0 636,0 772,0 1028,0 1052,0 1096,0 1530,0 1386,0 1759,0 2087,0

AWG-No. 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 6 6 6

Dimensions and specifications may be changed without prior notice. (RC02)

C 20

C


MULTISPEED® 500-C-PUR

safety against high bending in drag chain

systems, low torsion, halogen-free, EMC-preferred type, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 3, DIN VDE 0282 part 10 and DIN VDE 0245 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistant max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE inner sheath, extruded as filler with pressure, grey RAL 7001 Ⴠ Tinned copper braided screen, coverage 85% max., with optimal pitch Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special-PUR outer sheath Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low adhesion Ⴠ High property of alternating bending strength Ⴠ High resistant to mechanical strain Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Tear resistance Ⴠ High stability and oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: MULTISPEED® 500-PUR see page C 16

Application For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24156 24157 24158 24159 24160 24161 24162 24163 24164 24165 24166 24167 24168 24169 24170 24171 24172

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

Outer Ø Cop. approx. mm weight kg / km 6,4 30,0 6,7 36,0 7,2 42,0 7,6 48,0 11,4 64,0 11,4 80,0 12,4 105,0 14,7 137,0 17,1 210,0 6,8 40,0 7,3 48,0 7,8 55,0 8,3 66,0 12,7 85,0 13,7 135,0 17,1 190,0 19,5 275,0

Weight approx. kg / km 90,0 104,0 118,0 148,0 184,0 219,0 276,0 378,0 547,0 100,0 117,0 143,0 167,0 229,0 319,0 492,0 659,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC02)

C 21

20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18

Part no. 24173 24174 24175 24176 24177 24178 24179 24180 24181 24182 24183 24184 24185 24186 24187 24188 24189 24190

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5

Outer Ø Cop. approx. mm weight kg / km 7,1 50,0 7,6 59,0 8,1 70,0 8,9 84,0 13,6 106,0 14,6 174,0 18,4 240,0 21,0 332,0 8,4 75,0 9,1 90,0 10,2 108,0 15,7 157,0 17,4 240,0 21,3 355,0 24,3 448,0 11,2 134,0 12,2 175,0 14,0 229,0

Weight approx. kg / km 120,0 140,0 167,0 201,0 256,0 417,0 557,0 766,0 170,0 204,0 236,0 309,0 509,0 718,0 944,0 280,0 346,0 410,0

AWG-No. 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 14 14 14


MULTISPEED® 500-TPE

high flexible, safety against high bending

in drag chain systems, low torsion, halogen-free, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 and DIN VDE 0245 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, fine wire conductors, Unilay with short pitch length Special TPE core insulation Black cores with continuous white numbering Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE-O outer sheath, extruded as filler with pressure Ⴠ Sheath colour ocean blue (RAL 5020) Ⴠ with meter marking, change-over in 2011 Ⴠ TPE: The selected tinned copper wire conductor permits the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Microbe-resistance - TPE Halogen-free Low adhesion High property of alternating bending strength High resistant to mechanical strain Long life durabilitys due to low friction-resistance High tensile strength, abrasion- and impact resistance at low temperature Use in multi-shift operations under extremely high continuous bending loads Abrasion resistance Tear resistance High stability Oil resistance Better chemical resistance UV and ozone resistance Higher economical solution Reduced ø, results low weight of moving materials The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: MULTISPEED® 500-C-TPE see page C 24

Application For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24191 24192 24193 24194 24195 24196 24197 24198

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

Outer Ø Cop. approx. mm weight kg / km 4,3 9,6 4,6 14,4 5,0 19,0 5,4 24,0 8,9 33,6 9,7 58,0 11,8 86,0 13,9 120,0

Weight approx. kg / km 42,0 49,0 63,0 70,0 90,0 134,0 209,0 270,0

AWG-No. 20 20 20 20 20 20 20 20

Part no. 24199 24200 24201 24202 24203 24204 24205 24206 24207 24208

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75

Outer Ø Cop. approx. mm weight kg / km 5,0 14,4 5,2 21,6 5,6 29,0 6,3 36,0 10,3 50,0 11,0 86,0 13,9 130,0 15,9 180,0 19,6 260,0 21,5 302,0

Weight approx. kg / km 47,0 55,0 70,0 74,0 95,0 174,0 261,0 290,0 419,0 614,0

AWG-No. 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

C 22


MULTISPEED® 500-TPE

high flexible, safety against high bending

in drag chain systems, low torsion, halogen-free, meter marking

Part no. 24209 24210 24211 24212 24213 24214 24215 24216 24043 24217 24218 24219 24220 24221 24222 24223

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 41 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,2 19,2 5,4 29,0 5,9 38,0 6,7 48,0 11,1 67,0 12,0 115,0 14,8 173,0 17,2 240,0 22,0 394,0 6,4 43,0 7,0 58,0 7,8 72,0 13,0 101,0 14,2 173,0 17,5 259,0 20,1 360,0

Weight approx. kg / km 50,0 60,0 74,0 86,0 114,0 210,0 291,0 380,0 510,0 84,0 108,0 126,0 169,0 299,0 460,0 640,0

AWG-No. 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16

Part no. 24224 24225 24226 24227 24228 24229 24230 24231 24232 24233 24234 24235

No.cores x cross-sec. mm² 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 4 G 4 4 G 6 5 G 6 4 G 10 4 G 16 4 G 35

Dimensions and specifications may be changed without prior notice. (RC02)

Marking Marking rings Cable marker Indian pen

You can find marking in our catalogue Cable Accessories. Request it now at www.helukabel.de

C 23

Outer Ø Cop. approx. mm weight kg / km 8,8 96,0 9,8 120,0 16,1 168,0 17,8 288,0 21,8 432,0 24,4 600,0 10,3 154,0 11,9 231,0 13,4 289,0 14,7 387,0 20,0 517,0 24,9 1344,0

Weight approx. kg / km 179,0 230,0 294,0 510,0 722,0 950,0 197,0 320,0 394,0 520,0 784,0 1711,0

AWG-No. 14 14 14 14 14 14 12 10 10 8 6 2


MULTISPEED® 500-C-TPE

safety against high bending in drag

chain systems, low torsion, halogen-free, EMC-preferred type, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 and E DIN VDE 0245 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Coupling resistance max. 250 Ohm x km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE inner sheath, extruded as filler with pressure, natural colour Ⴠ Screen of Cu braid tinned, coverage 85% max., with optimal pitch Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special-TPE-O outer sheath, extruded as filler with pressure Ⴠ Sheath colour ocean blue (RAL 5020) Ⴠ with meter marking, change-over in 2011 Ⴠ TPE: The selected tinned copper wire conductor and tinned copper wire braid permit the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide.

Ⴠ Microbe-resistance - TPE Ⴠ High property of alternating bending strength Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Low adhesion, oil resistence Ⴠ Tear resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. For more information, see introduction Ⴠ unscreened analogue type: MULTISPEED® 500-TPE see page C 22

Application For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24236 24237 24238 24239 24240 24241 24242 24243 24244 24245 24246 24247 24248 24249 24250 24251 24252 24253 24254

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1

Outer Ø Cop. approx. mm weight kg / km 6,5 30,0 6,7 36,0 7,2 42,0 7,6 48,0 11,4 64,0 11,4 80,0 12,4 105,0 14,7 137,0 17,1 320,0 7,0 40,0 7,3 48,0 7,8 55,0 8,3 66,0 12,7 85,0 13,7 135,0 17,1 190,0 19,5 275,0 7,3 50,0 7,6 59,0

Weight approx. kg / km 85,0 99,0 107,0 140,0 176,0 204,0 261,0 360,0 530,0 97,0 110,0 139,0 160,0 219,0 307,0 490,0 640,0 115,0 131,0

AWG-No. 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17

Part no. 24255 24256 24257 24258 24259 24260 24261 24262 24263 24264 24265 24266 24267 24268 24269 24270 24271 24272

No.cores x cross-sec. mm² 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 4 G 4

Outer Ø Cop. approx. mm weight kg / km 8,1 70,0 8,9 84,0 13,6 106,0 14,8 174,0 18,4 240,0 21,0 332,0 8,4 75,0 9,2 90,0 10,2 108,0 15,7 157,0 17,4 240,0 21,3 355,0 24,3 448,0 11,2 134,0 12,2 175,0 19,5 229,0 21,7 390,0 13,6 194,0

Weight approx. kg / km 160,0 195,0 247,0 411,0 547,0 754,0 160,0 194,0 220,0 294,0 490,0 704,0 930,0 260,0 330,0 406,0 990,0 355,0

AWG-No. 17 17 17 17 17 17 16 16 16 16 16 16 16 14 14 14 14 12

Dimensions and specifications may be changed without prior notice. (RC02)

C 24


BIOFLEX-500®-JZ-HF BIOFLEX-500®-JZ-HF-C KOMPOSPEED® JZ-HF-500 KOMPOSPEED® JZ-HF-500-C SUPERTRONIC-PVC SUPERTRONIC-C-PVC SUPERTRONIC-PURö SUPERTRONIC-C-PURö SUPER-PAAR-TRONIC-C-PUR Photo: FUCHS DEA SCHMIERSTOFFE GMBH & Co. KG

Bio-Oil and microbial resistant Cables for Drag Chains We have joined forces with large scale farmers and operators of biofuel plants to develop a tailor-made product – the new BIOFLEX-500®.

wires from HELUKABEL®. Specially modified polymers are used here for the core insulation and the jacket materials.

HELUKABEL® has accordingly matched and extended the range of products from its plant in Windsbach. Special control cables and wires have been developed which are not only friendly on the environment, abrasion-resistant and can be recycled, they are also resistant to bio-oils. These are the special BIOFLEX-500®-control cables and

In the laboratory, these special compounds have been subjected to extreme testing according to VDMA requirements and VDE specifications. The suitability of these compounds has been assessed by endurance testing to demonstrate the longterm resistance to bio-oils.

C 25


BIOFLEX-500®-JZ-HF

Bio-fuel resistant, abrasion resistant, recyclable

environment friendly, bio-oil resistant , cable for drag chains, meter marking 1)

C

Technical data

Cable structure

Ⴠ Bio-oil resistant, abrasion resistant special high flexible control cable in adapted to DIN VDE 0245, 0281 Ⴠ Temperature range flexing -20 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special polymer core insulation, for better sliding abilities Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece Ⴠ Special outher sheath, polymer compound Ⴠ Colour dark green Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to Bio-fuel (diesel and petrol), highly resistant to biologically decomposable oils, Oxygene, Ozone, Hydrolysis and Microbes Ⴠ Low adhesion

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: BIOFLEX-500®-JZ-HF-C see page C 27

Application HELUKABEL® BIOFLEX-HF-500 is an extremely robust and high flexible control cable with high abrasion and tear resistant properties. Due to its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in the steel industry for difficult and problem areas. Suitable in combination with cable trays in dry, moist and wet rooms and outdoor installation. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. ¹) For the critical applications we advise for consultation. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 25761 25762 25763 25764 25765 25766 25767 25768 25769 25770 25771 25772 25773 25774 25775 25776 25777 25778 25779 25780 25781 25782 25783 25784 25785 25786 25787 25788 25789 25790 25791 25792 25793 25794 25795

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 10 G 1 12 G 1 14 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5

Outer Ø Cop. approx. mm weight kg / km 5,4 9,6 5,9 14,4 6,3 19,1 6,9 24,0 7,8 33,6 9,6 48,0 10,3 58,0 10,3 67,0 11,5 86,4 13,6 120,0 5,9 14,4 6,2 21,6 6,7 29,0 7,3 36,0 8,7 50,0 10,5 72,0 11,0 86,0 11,4 101,0 12,6 130,0 15,2 180,0 6,6 19,0 7,0 29,0 7,6 38,5 8,2 48,0 9,6 67,0 11,6 96,0 12,0 115,0 13,0 134,0 14,5 173,0 17,6 240,0 7,1 29,0 7,5 43,0 8,2 58,0 9,0 72,0 10,8 101,0

Weight approx. kg / km 45,0 56,0 69,0 92,0 126,0 158,0 176,0 212,0 283,0 330,0 57,0 72,0 97,0 119,0 165,0 214,0 247,0 283,0 356,0 698,0 64,0 83,0 113,0 137,0 191,0 251,0 294,0 337,0 420,0 600,0 90,0 117,0 147,0 181,0 274,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16

Part no. 25796 25797 25798 25799 25800 25801 25802 25803 25804 25805 25806 25807 25808 25809 25810 25811 25812 25813 25814 25815 25816 25817 25818 25819 25820 25821 25822 25823 25824 25825

No.cores x cross-sec. mm² 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 3 G 6 4 G 6 5 G 6 3 G 10 4 G 10 5 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95

Outer Ø Cop. approx. mm weight kg / km 13,4 144,0 13,4 173,0 14,3 202,0 16,0 259,0 19,5 360,0 8,6 48,0 9,3 72,0 10,3 96,0 11,5 120,0 13,4 168,0 17,0 288,0 18,5 336,0 20,0 432,0 29,6 600,0 10,4 77,0 11,2 115,0 12,5 154,0 13,8 192,0 13,0 173,0 14,7 230,0 16,0 288,0 17,4 288,0 19,0 384,0 21,3 480,0 23,2 614,0 34,0 960,0 37,0 1344,0 44,0 1920,0 53,0 2688,0 59,0 3648,0

Weight approx. kg / km 344,0 391,0 457,0 589,0 801,0 128,0 160,0 200,0 268,0 357,0 571,0 612,0 800,0 1100,0 190,0 250,0 320,0 400,0 350,0 500,0 580,0 660,0 750,0 990,0 1200,0 1700,0 2300,0 2500,0 4600,0 6400,0

AWG-No. 16 16 16 16 16 14 14 14 14 14 14 14 14 14 12 12 12 12 10 10 10 8 8 8 6 4 2 1 2/0 3/0

Dimensions and specifications may be changed without prior notice. (RC03)

C 26


BIOFLEX-500®-JZ-HF-C Biofuel-resistant, abrasion-resistant, recyclable, environmentally friendly, drag-chain cable, bio-oil resistant 1), meter marking

Technical data

Cable structure

Ⴠ Bio-oil resistant, abrasion resistant special high flexible control cable in adapted to DIN VDE 0245, 0281 Ⴠ Temperature range flexing -20 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 15x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special polymer core insulation, for better sliding abilities Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece Ⴠ Special inner sheath Ⴠ Copper braided screening approx. 85% coverage Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Special outer sheath polymer compound Ⴠ Colour dark green Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to Bio-fuel (diesel and petrol), highly resistant to biologically decomposable oils, Oxygene, Ozone, Hydrolysis and Microbes Ⴠ Low adhesion

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: BIOFLEX-500®-JZ-HF see page C 26

Application HELUKABEL® BIOFLEX-HF-500-C is an extremely robust and high flexible control cable with high abrasion and tear resistant properties. Due to its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in the steel industry for difficult and problem areas. Suitable in combination with cable trays in dry, moist and wet rooms and outdoor installation. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility). For the critical applications we advise for consultation. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 25826 25827 25828 25829 25830 25831 25832 25833 25834 25835 25836 25837 25838 25839 25840 25841 25842 25843 25844 25845 25846 25847 25848

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1

Outer Ø Cop. approx. mm weight kg / km 7,5 47,0 7,8 52,0 8,2 55,0 9,9 65,0 10,0 84,0 11,3 115,0 12,5 117,0 13,2 148,0 14,5 157,0 16,8 227,0 8,3 53,0 8,5 62,0 9,5 77,0 10,8 86,0 11,5 107,0 13,1 148,0 14,0 156,0 15,3 214,0 17,3 235,0 18,7 313,0 10,0 60,0 10,2 70,0 11,0 86,0

Weight approx. kg / km 90,0 104,0 123,0 131,0 172,0 230,0 250,0 280,0 321,0 445,0 106,0 120,0 150,0 158,0 205,0 290,0 304,0 380,0 418,0 578,0 116,0 135,0 178,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 17 17 17

Part no. 25849 25850 25851 25852 25853 25854 25855 25856 25857 25858 25859 25860 25861 25862 25863 25864 25865 25866 25867 25868 25869 25870 25871

No.cores x cross-sec. mm² 5 G 1 7 G 1 10 G 1 12 G 1 14 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 11,8 99,0 12,7 125,0 14,6 178,0 15,5 186,0 16,7 250,0 18,0 280,0 21,0 378,0 10,5 79,0 10,8 94,0 11,5 113,0 12,5 129,0 13,2 170,0 14,4 226,0 14,9 258,0 16,2 280,0 18,1 340,0 20,3 395,0 21,7 461,0 23,1 533,0 11,8 96,0 13,0 150,0 14,0 174,0 15,1 200,0

Weight approx. kg / km 188,0 235,0 340,0 358,0 415,0 500,0 678,0 141,0 164,0 220,0 233,0 323,0 369,0 461,0 481,0 561,0 672,0 780,0 927,0 185,0 278,0 370,0 412,0

AWG-No. 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14

Continuation Ⴇ

C 27


BIOFLEX-500®-JZ-HF-C Biofuel-resistant, abrasion-resistant, recyclable, environmentally friendly, drag-chain cable, bio-oil resistant 1), meter marking

Part no. 25872 25873 25874 25875 25876 25877 25878 25879 25880

No.cores x cross-sec. mm² 7 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4

Outer Ø Cop. approx. mm weight kg / km 16,2 240,0 21,0 410,0 23,4 480,0 25,7 620,0 31,0 821,0 13,4 135,0 15,8 178,0 17,3 222,0 19,0 328,0

Weight approx. kg / km 470,0 738,0 870,0 1100,0 1512,0 235,0 350,0 460,0 550,0

AWG-No. 14 14 14 14 14 12 12 12 12

Part no. 25881 25882 25883 25884 25885 25886 25887

No.cores x cross-sec. mm² 3 G 6 4 G 6 5 G 6 3 G 10 4 G 10 5 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 19,5 250,0 21,0 305,0 23,0 441,0 18,8 370,0 25,0 485,0 26,4 610,0 28,0 840,0

Weight approx. kg / km 525,0 700,0 800,0 855,0 1140,0 1310,0 1391,0

AWG-No. 10 10 10 8 8 8 6

Dimensions and specifications may be changed without prior notice. (RC03)

Core end sleeves and cable lugs Core end sleeves Solderless terminals Tubular cable lugs Compression joints

You can find core end sleeves and cable lugs in our catalogue Cable Accessories. Request it now at www.helukabel.de

C 28

C


KOMPOSPEED® JZ-HF-500

halogen-free, microbes resistant, cable

for drag chains, meter marking

Technical data

Cable structure

Ⴠ Microbes resistant, halogen-free special control cable in adapted to DIN VDE 0281 part 13 and DIN VDE 0245 Ⴠ Temperature range flexing -30 °C to +90 °C fixed installation -40 °C to +100 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Isulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special thermoplastic polymer core insulation for better sliding abilities Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece thermoplastic polymer Ⴠ Outer sheath, special thermoplastic polymer Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-radiation Oxygene Ozone Microbes Hydrofluoric acid Hydrochloric acid and diluted sulfuric acid Ⴠ Low adhesion Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application HELUKABEL® KOMPOSPEED JZ-HF-500 control cable is significant due to its resistance against microbes. This cable is specially installed in rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses. Suitable for installation for flexible use for medium mechanical, stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. The high flexibility of this cable type makes it quick and easy to install. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 26307 26308 26309 26310 26311 26312 26313 26314 26315 26316 26317 26318 26319 26320 26321 26322 26323 26324 26325 26326 26327 26328 26329 26330

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1

Outer Ø Cop. approx. mm weight kg / km 5,0 9,6 5,3 14,4 5,7 19,1 6,4 24,0 7,5 33,6 9,2 58,0 11,1 86,4 13,4 120,0 5,4 14,4 5,7 21,6 6,4 29,0 7,0 36,0 8,3 50,0 10,2 86,0 12,1 130,0 14,9 180,0 5,7 19,2 6,0 29,0 6,8 38,5 7,4 48,0 8,8 67,0 10,8 115,0 13,0 173,0 15,8 240,0

Weight approx. kg / km 42,0 51,0 62,0 88,0 119,0 166,0 273,0 330,0 53,0 70,0 92,0 116,0 159,0 241,0 346,0 681,0 60,0 79,0 107,0 127,0 181,0 284,0 397,0 491,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

C 29

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17

Part no. 26331 26332 26333 26334 26335 26336 26337 26338 26339 26340 26341 26342 26343 26344 26345 26346

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

Outer Ø Cop. approx. mm weight kg / km 6,4 29,0 6,8 43,0 7,4 58,0 8,3 72,0 9,9 101,0 12,1 173,0 14,5 259,0 17,8 360,0 7,7 48,0 8,4 72,0 9,1 96,0 10,2 120,0 12,2 168,0 15,2 288,0 18,1 432,0 22,5 600,0

Weight approx. kg / km 88,0 104,0 137,0 171,0 264,0 381,0 579,0 789,0 118,0 172,0 197,0 258,0 347,0 561,0 791,0 1090,0

AWG-No. 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14


KOMPOSPEED® JZ-HF-500-C

halogen-free, microbes resistant,

Cu-screened, EMC-preferred type, cable for drag chains, meter marking

C

Technical data

Cable structure

Ⴠ Screened microbes resistant, halogen-free special control cable in adapted to DIN VDE 0281 part 13 and DIN VDE 0245 Ⴠ Temperature range flexing -30 °C to +90 °C fixed installation -40 °C to +100 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 4000 V core/screen 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special thermoplastic polymer core insulation, for better sliding abilities Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with fleece Ⴠ Inner-sheath to special thermoplastic polymer Ⴠ Screen of tinned cu braid, coverage approx. 85% Ⴠ Fleece separator, ensure good dismantling ability Ⴠ Outer sheath, special thermoplastic polymer Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Resistant to UV-radiation Oxygene Ozone Microbes Hydrofluoric acid Hydrochloric acid and diluted sulfuric acid Ⴠ Low adhesion Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application HELUKABEL® KOMPOSPEED JZ-HF-500-C control cable is significant due to its resistance against microbes. This cable is specially installed in rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses. The inner sheaths of those cables raise the mechanical stress. For medium mechanical, stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. This screened cable is ideal for use in data signal transmission free from interferences for measurement and control engineering technology. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 26347 26348 26349 26350 26351 26352 26353 26354 26355 26356 26357 26358 26359 26360 26361 26362 26363 26364 26365 26366

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1 4 G 1

Outer Ø Cop. approx. mm weight kg / km 6,9 47,0 7,2 52,0 7,8 55,0 8,3 65,0 9,1 70,0 9,6 84,0 11,3 117,0 13,5 157,0 15,8 227,0 7,3 53,0 7,8 62,0 8,3 77,0 9,1 86,0 10,2 107,0 12,6 156,0 14,5 235,0 17,3 313,0 7,8 60,0 8,1 70,0 8,7 86,0

Weight approx. kg / km 90,0 101,0 119,0 121,0 144,0 169,0 250,0 321,0 445,0 106,0 116,0 140,0 148,0 198,0 294,0 391,0 562,0 110,0 131,0 171,0

AWG-No. 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17

Part no. 26367 26368 26369 26370 26371 26372 26373 26374 26375 26376 26377 26378 26379 26380 26381 26382 26383 26384 26385

No.cores x cross-sec. mm² 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5

Outer Ø Cop. approx. mm weight kg / km 9,5 99,0 10,9 125,0 13,1 186,0 15,4 280,0 18,6 378,0 8,3 79,0 8,7 94,0 9,5 113,0 10,2 129,0 12,2 170,0 14,5 280,0 16,9 395,0 20,6 533,0 9,8 96,0 10,5 150,0 11,2 174,0 12,6 200,0 14,8 240,0 18,0 410,0

Weight approx. kg / km 179,0 229,0 348,0 498,0 669,0 141,0 162,0 210,0 233,0 317,0 471,0 664,0 914,0 182,0 264,0 350,0 394,0 450,0 712,0

AWG-No. 17 17 17 17 17 16 16 16 16 16 16 16 16 14 14 14 14 14 14

Dimensions and specifications may be changed without prior notice. (RC03)

C 30


SUPERTRONIC®-PVC

special cable for drag chains, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC cable for drag chains, adapted to DIN VDE 0245, 0281 Ⴠ Very high flexible due to special construction Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C (short time +105 °C) Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6 col. 4 and 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN 47100, see Technical Informations Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with textile tape Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant Chemical Resistance - see table Technical Informations Ⴠ Adhesion-free Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application The ideal cable for use in cable trays. This high flexible cable is ideal for all areas requiring a high and fast flexing cable including the machine industries, robotics and all areas of highly mobile machine parts. The long working life offers a secure performance as well as economy. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49550 49551 49552 49553 49554 49555 49556 49557 49558 49559 49560 49561 49562 49563 49564 49565 49566

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 24 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25

Outer Ø Cop. approx. mm weight kg / km 3,5 2,8 3,7 4,1 3,9 5,6 4,2 7,0 4,8 9,8 6,2 14,0 6,3 16,8 6,6 19,6 7,2 25,2 8,5 33,6 8,6 35,0 4,2 5,0 4,4 7,5 4,7 10,0 5,6 12,5 6,1 17,5 7,2 25,0

Weight approx. kg / km 23,0 25,0 30,0 35,0 49,0 64,0 71,0 77,0 90,0 119,0 124,0 28,0 33,0 39,0 50,0 63,0 83,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

C 31

26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24

Part no. 49567 49568 49569 49570 49571 49572 49573 49574 49575 49576 49577 49578 49579 49580 49581 49582

No.cores x cross-sec. mm² 12 x 0,25 14 x 0,25 18 x 0,25 24 x 0,25 25 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 24 x 0,34 25 x 0,34

Outer Ø Cop. approx. mm weight kg / km 7,5 30,1 7,9 35,0 8,9 45,0 10,4 60,0 10,5 62,5 4,6 6,8 4,8 10,2 5,2 13,6 6,1 17,0 7,0 23,8 8,4 34,0 8,5 40,8 9,0 47,6 10,1 61,2 12,0 81,5 12,2 85,0

Weight approx. kg / km 95,0 107,0 130,0 170,0 177,0 33,0 42,0 56,0 64,0 84,0 116,0 133,0 150,0 182,0 240,0 250,0

AWG-No. 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22


SUPERTRONIC®-C-PVC

special cable for drag chains, EMC-preferred

type, meter marking

C

Technical data

Cable structure

Properties

Ⴠ Special PVC cable for drag chains, adapted to DIN VDE 0245, 0281 Ⴠ Very high flexible due to special construction Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C (short time +105 °C) Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6 col. 4 and 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN 47100, see Technical Informations Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Core wrapping with textile tape Ⴠ Tinned copper braided screen, approx. 85% coverage Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant Chemical Resistance - see table Technical Informations Ⴠ Adhesion-free Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application The ideal cable for use in cable trays. This high flexible cable is ideal for all areas requiring a high and fast flexing cable including the machine industries, robotics and all areas of highly mobile machine parts. The long working life offers a secure performance as well as economy. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49620 49621 49622 49623 49624 49625 49626 49627 49628 49629 49630 49631 49632 49633 49634 49635 49636 49637

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 24 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 12 x 0,25

Outer Ø Cop. approx. mm weight kg / km 4,0 11,2 4,2 14,1 4,4 15,5 4,7 18,3 5,3 27,6 6,7 39,3 6,8 41,1 7,1 45,3 7,7 54,1 9,0 66,3 9,1 68,4 4,7 14,9 4,9 18,8 5,2 21,3 5,6 31,0 6,7 39,6 7,8 53,9 8,1 59,1

Weight approx. kg / km 33,0 36,0 41,0 46,0 70,0 88,0 97,0 105,0 122,0 156,0 162,0 39,0 45,0 52,0 70,0 88,0 114,0 128,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24

Part no. 49638 49639 49640 49641 49642 49643 49644 49645 49646 49647 49648 49649 49650 49651 49652

No.cores x cross-sec. mm² 14 x 0,25 18 x 0,25 24 x 0,25 25 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 24 x 0,34 25 x 0,34

Outer Ø Cop. approx. mm weight kg / km 8,5 64,2 9,5 78,4 11,0 89,9 11,1 101,0 5,2 16,1 5,4 28,7 5,8 35,7 6,7 39,1 7,6 52,7 9,0 67,4 9,1 76,4 9,6 85,3 10,7 99,7 12,6 147,1 12,8 155,0

Weight approx. kg / km 140,0 166,0 210,0 220,0 46,0 62,0 80,0 88,0 116,0 156,0 167,0 195,0 225,0 312,0 325,0

AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22

Dimensions and specifications may be changed without prior notice. (RC03)

C 32


SUPERTRONIC®-PURö

special cable for drag chains, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR drag chain cables adapted to DIN VDE 0281 part 13 Ⴠ Very high flexible due to special construction Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6, col. 4 and 5, cl. 6 and IEC 60228 cl. 6 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Cores are stranded in layer with short lay-length Ⴠ Cores colour coded to DIN 47100 Ⴠ Core wrapping with textile tape Ⴠ Special full-polyurethane outer jacket TMPU to DIN VDE 0282 part 10, appendix A Ⴠ Outer jacket grey (RAL 7001), surface mat Ⴠ with meter marking, change-over in 2011

Ⴠ Features High flexibility at low temperature, high abrasion resistance, break and cut-resistant, tear resistant, flame retardant. Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolyse, Oil. Ⴠ Conditional resistant to Microbes, Hydraulic liquidity, Alkalis, Lye. Ⴠ The PUR outer jacket is extremely robust with high tear, abrasion and oil-resistance. Adhesion-free. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Perfect for use with cable trays. This highly flexible and screened PUR control cable is ideal for use wherever frequent high flexing motion is required, e.g. in robotics or all moving parts. The long working life of this cable makes it both efficient and economic. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49583 49584 49585 49586 49587 49588 49589 49590 49591 49592 49593 49594 49595 49596 49597 49598 49599

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 24 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25

Outer Ø Cop. approx. mm weight kg / km 3,5 2,8 3,7 4,1 3,9 5,6 4,2 7,0 4,9 9,8 6,2 14,0 6,4 16,8 6,6 19,6 7,3 25,2 8,5 33,6 8,6 35,0 4,1 5,0 4,3 7,5 4,8 10,0 5,2 12,5 6,2 17,5 7,4 25,0

Weight approx. kg / km 22,0 24,0 29,0 33,0 47,0 59,0 67,0 74,0 86,0 115,0 120,0 27,0 33,0 40,0 48,0 60,0 79,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

C 33

26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24

Part no. 49600 49601 49602 49603 49604 49605 49606 49607 49608 49609 49610 49611 49612 49613 49614 49615

No.cores x cross-sec. mm² 12 x 0,25 14 x 0,25 18 x 0,25 24 x 0,25 25 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 24 x 0,34 25 x 0,34

Outer Ø Cop. approx. mm weight kg / km 7,6 30,1 7,9 35,0 8,9 45,0 10,0 60,0 10,6 62,5 4,5 6,8 4,9 10,2 5,3 13,6 5,8 17,0 6,9 23,8 8,4 34,0 8,6 40,8 9,0 47,6 10,1 61,2 12,0 81,5 12,2 85,0

Weight approx. kg / km 91,0 102,0 125,0 163,0 170,0 32,0 40,0 55,0 60,0 80,0 112,0 127,0 142,0 175,0 229,0 238,0

AWG-No. 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22


SUPERTRONIC®-C-PURö

special cable for drag chains,

halogen-free, EMC-preferred type, meter marking

C

Technical data

Cable structure

Ⴠ Special PUR drag chain cables, screened, in adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -40 °C to +70 °C fixed installation -50 °C to +70 °C Ⴠ Nominal voltage 0,14 mm² 350 V 0,25 and 0,34 mm² 500 V Ⴠ Test voltage 0,14 mm² 800 V 0,25 and 0,34 mm² 1200 V Ⴠ Capacitance core/core <80 nF/km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x10

Ⴠ Plain copper conductors extra fine wire stranded to DIN VDE 0295 cl. 6, col. 4 and 5, IEC 60228 cl. 6 Ⴠ Oil resistant TPE core insulation Ⴠ Cores are stranded in layer with short lay-length Ⴠ Cores colour coded to DIN 47100 Ⴠ Core wrapping with textile tape Ⴠ Tinned copper screened braiding. Due to the technical facilities, the copper braiding can be mixed and webed with a portion of synthetic fibres Ⴠ Special full-polyurethane outer jacket TMPU to DIN VDE 0282 part 10, appendix A Ⴠ Outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Features High flexibility at low temperature, high abrasion resistance, break and cut-resistant, tear resistant, flame retardant. Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolyse, Oil. Ⴠ Conditional resistant to Microbes, Hydraulic liquidity, Alkalis, Lye. Ⴠ The PUR outer jacket is extremely robust with high tear, abrasion and oil-resistance. Ⴠ Adhesion-free. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Used for installation in dry, moist and wet environments as well as for outdoors, for free movement without forced motion and for flexible routing without forced motion, for proven use as drag-chain cables. Suitable as a highly flexible control cable for fast hoisting and bending stresses in machinery and tooling construction, in robotics engineering and for continuously moving machinery parts. The long working life of this cable makes it both efficient and economic. The copper braided screening offers effective protection from both internal and external interference. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 49653 49654 49655 49656 49657 49658 49659 49660 49661 49662 49663 49664 49665 49666 49667 49668 49669

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 24 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25

Outer Ø Cop. approx. mm weight kg / km 4,1 11,2 4,3 14,1 4,5 15,5 4,8 18,3 5,7 27,8 6,7 39,3 6,9 42,1 7,1 45,3 7,8 54,1 9,0 66,3 9,1 68,4 4,6 14,9 4,8 18,8 5,3 21,3 5,7 31,0 6,7 39,6 8,2 53,9

Weight approx. kg / km 32,0 35,0 40,0 45,0 66,0 86,0 94,0 102,0 118,0 149,0 156,0 38,0 44,0 51,0 68,0 82,0 110,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24

Part no. 49670 49671 49672 49673 49674 49675 49676 49677 49678 49679 49680 49681 49682 49683 49684 49685

No.cores x cross-sec. mm² 12 x 0,25 14 x 0,25 18 x 0,25 24 x 0,25 25 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 24 x 0,34 25 x 0,34

Outer Ø Cop. approx. mm weight kg / km 8,4 59,1 8,7 64,2 9,5 78,4 11,0 89,9 11,1 101,0 5,0 18,1 5,4 28,7 6,2 35,7 6,7 39,1 7,6 52,7 9,2 67,4 9,4 76,4 10,0 85,5 10,9 99,7 12,6 147,1 12,8 155,0

Weight approx. kg / km 124,0 135,0 160,0 202,0 211,0 45,0 60,0 76,0 82,0 110,0 148,0 166,0 185,0 216,0 300,0 313,0

AWG-No. 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22

Dimensions and specifications may be changed without prior notice. (RC03)

C 34


SUPER-PAAR-TRONIC-C-PUR

cable for drag chains,

halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PETP-PUR cable, twisted in pairs,adapted to DIN VDE 0245, 0812 Ⴠ Conductor and loop resistance as per DIN VDE 0295, for 0,25 mm² see pages Technical-Informations Ⴠ Temperature range flexing -40 °C to +70 °C fixed installation -50 °C to +70 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1500 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance approx. 135 nF/km Ⴠ Minimum bending radius flexing at 0,25 mm² approx. 7,5xcable ø fixed installation at 0,25 mm² approx. 4xcable ø flexing at 0,5-1,0 mm² approx. 10xcable ø fixed installation at 0,5-1,0 mm² approx. 5xcable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Plain copper conductors, extra fine wire stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation of TPE Ⴠ Core identification as per DIN 47100 Ⴠ Cores twisted in pairs, the pairs torsion-free stranded in layers Ⴠ Special fleece over outer layer Ⴠ Tinned copper screened braiding, approx. 85% coverage Ⴠ Full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10, appendix A Ⴠ Outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Very good oil resistant, test method according to DIN VDE 0472 part 803 Ⴠ Resistant to weather, ozone and UV-radiation Ⴠ Chemical resistant to solvents, acids, lyes and hydraulic liquidity Ⴠ Flame retardant Ⴠ Guaranteed permanent application in multi-shift operation under extreme high bending stress Ⴠ High resistant to mechanical strain Ⴠ High property of alternating bending strength Ⴠ Long life durabilities through low friction-resistance by using the TPE-core insulation where the core are stranded in layers Ⴠ High tensile strength-, abrasion- and impact resistant at low temperature Ⴠ Adhesion-low Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These pair stranded and overall screened special cables for drag chains offer the operational possibilities where the outer electrical influences at high frequence cause interference of impulse transmission, are applied for permanent flexible operations in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift-operation as a transmission-cable. These high flexible data cables are developed according to the newest state of technology improvement and with its sliding abilities by using the PETP-core insulation and adhesion-low and cut-resistant PUR-outer jacket, guaranteed an optimum life durabilities and highly economic. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 19101 19102 19103 19104 19105 19106 19107 19108 19109 19119 19120 19121 19122 19123 19124 19125 19126 19127

No.pairs x cross-sec. mm² 1 x 2 x 0,25 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 8 x 2 x 0,25 10 x 2 x 0,25 14 x 2 x 0,25 1 x 2 x 0,5 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 14 x 2 x 0,5

Outer Ø approx. mm 4,7 6,5 6,6 7,1 8,2 8,5 9,2 10,7 11,5 5,5 7,9 8,2 8,9 10,3 10,7 11,8 13,5 14,8

Cop. weight kg / km 14,0 32,0 38,4 43,2 51,5 71,8 74,4 90,0 111,2 22,0 50,0 71,8 74,4 84,5 99,6 144,3 176,0 215,4

Weight approx. kg / km 28,0 61,0 73,0 90,0 105,0 133,0 156,0 188,0 220,0 47,0 100,0 131,0 149,0 169,0 196,0 285,0 344,0 401,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

C 35

Part no.

24 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20

19128 19129 19130 19131 19132 19133 19134 19135 19136 19137 19138 19139 19140 19141

No.pairs x cross-sec. mm² 1 x 2 x 0,75 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75 10 x 2 x 0,75 14 x 2 x 0,75 1x2x1 2x2x1 3x2x1 4x2x1 5x2x1

Outer Ø approx. mm 6,3 9,0 9,1 9,9 11,5 11,9 13,1 15,0 16,4 6,9 10,0 10,2 11,3 13,1

Cop. weight kg / km 34,0 60,0 85,7 93,6 113,0 130,4 192,2 258,0 316,6 42,0 73,0 93,6 117,8 139,0

Weight approx. kg / km 61,0 113,0 158,0 173,0 203,0 231,0 343,0 467,0 546,0 71,0 130,0 170,0 204,0 238,0

AWG-No. 18 18 18 18 18 18 18 18 18 17 17 17 17 17


Research & Development HELUKABEL速 is responding to market demands with continuous new development of cable types

Photos: Helukabel速

We continuously develop new connection types with special construction for extreme conditions in collaboration with our Customers, such as very small bending radius, or repeated bending strain with long life durabilities for extended operation in multilayer installations. These new products are tested in our modern wellequipped Test Centre before going into production.

C 36

C


Photo: HELUKABEL速

Motor, Servo & Feedback Cables

D1


Motor, Servo & Feedback Cables D A multitude of applications requires the construction of many special cables. Corresponding to the customers requirements, those cables may be constructed with different stranding elements and cross-sections of the cable. In this case we are speaking about combination or hybrid cables. There could turn out to be technical reasons, speciďŹ c to the application, for using different insulating materials or choosing special stranding types or a special screen, for example multiple or mixed screening.

Motor, Servo & Feedback Cables according to UL/CSA see in chapter N.

D2


Contents Description

Page

TOPFLEX® 600-PVC, for power supply connections 0,6/1kV, meter marking .................................................................................................. TOPFLEX 611-PUR, for power supply connections 0,6/1kV, meter marking ............................................................................................. ®

TOPFLEX® 600-C-PVC, Motor power supply cable 0,6/1kV, meter marking ................................................................................................... TOPFLEX® 611-C-PUR, Motor power supply cable 0,6/1kV, halogen-free, meter marking .............................................................................

TOPSERV® 130, flexible servo cable 0,6/1kV, meter marking .............................................................................................................................

TOPSERV® 110 / 120 / Feedback-Cable, drag chain cable, 0,6/1kV EMC-preferred type, servo/feedback cable, high flexible, meter marking ........

Tachofeedback-Cable-C-PVC, Incremental feedback-cable-C-PVC, EMC-preferred type, meter marking ...................................................

Tachofeedback-Cable-C-PUR, Incremental feedback-cable-C-PUR, drag chain cable, EMC-preferred type, meter marking ........................

TOPFLEX® 240-PVC / 240-PUR, special measuring and data cable, EMC-preferred type, meter marking ..................................................................

TOPFLEX®-PVC, feedback cable, EMC-preferred type, meter marking .................................................................................................................

TOPFLEX®-PUR, drag chain feedback cable, EMC-preferred type, halogen-free, meter marking .............................................................................

TOPFLEX®-PVC, feedback cable, EMC-preferred type, meter marking .................................................................................................................

TOPFLEX®-PUR, drag chain feedback cable, EMC-preferred type, halogen-free, meter marking ............................................................................. TOPFLEX® -EMV-2YSLCY-J, for power supply connections to frequency converters, double screened,

.................................

0,6/1kV, meter marking

TOPFLEX® -EMV-UV-2YSLCYK-J, for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking .......................... TOPFLEX®-EMV-3 PLUS 2YSLCY-J, for power supply connections to frequency converters, double screened, TOPFLEX

...................... -EMV-UV-3 PLUS 2YSLCYK-J, for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking ............... Motor 109, low capacitance power supply cable 0,6/1kV, increased ampacity, halogen-free, meter marking ..............................................

®

TOPFLEX®

D3

0,6/1kV, meter marking

D 4 D 5 D 6 D 7 D 8 D 9

D 10 D 11 D 12 D 13 D 14 D 15 D 16 D 17 D 19 D 21 D 23 D 25


TOPFLEX® 600-PVC

for power supply connections 0,6/1kV, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special PVC-insulated sheathed cable Ⴠ Based on DIN VDE 0293, 0295 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installation approx. 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (to 80 Mrad)

Ⴠ Finely stranded, plain Cu wire conductor according to VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ PVC core insulation Ⴠ Cores black with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Earth core green-yellow Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special-PVC-insulated outer jacket Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC outer jacket: extensively oil resistant Chemical Resistance - see table Technical Informations Ⴠ Flame retardant and self-extinguishing, test method B according to DIN VDE 0472 part 804 and IEC 60332-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For use in drag chains, we recommend our versions TOPFLEX® 611-PUR and TOPFLEX® 611-C-PUR. Ⴠ screened analogue type: TOPFLEX® 600-C-PVC, see page D 6

Application As supply cable for electronically controlled servo-motors and connections to DNC motors. The cable is suitable for permanent and flexible installation for medium mechanical loads in dry, damp and wet environments. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22860 22861 22862 22863 22864 22865

No.cores x cross-sec. mm² 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 9,6 58,0 11,2 95,0 13,0 154,0 14,5 231,0 18,2 384,0 22,3 615,0

Weight approx. kg / km 130,0 220,0 330,0 445,0 660,0 1060,0

AWG-No. 16 14 12 10 8 6

Part no. 22866 22867 22868 22869 22854 22855

No.cores x cross-sec. mm² 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 27,4 960,0 30,0 1344,0 35,8 1920,0 40,9 2640,0 46,2 3648,0 51,6 4608,0

Weight approx. kg / km 1805,0 2060,0 2900,0 4050,0 5540,0 7000,0

AWG-No. 4 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice. (RD01)

D4


TOPFLEX® 611-PUR

for power supply connections 0,6/1kV, meter

marking

Technical data

Cable structure

Properties

Ⴠ Special-PUR drag chain cable Based on DIN VDE 0293, 0295, 0250, 0281 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +90 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Min. bending radius flexing 7,5x cable ø fixed installation 4x cable ø

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and/or IEC 60228 cl. 6 Ⴠ TPE-core insulation Ⴠ Cores black with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Green-yellow earth core Ⴠ Cores stranded together with optimal lay-length and stabilising filler Ⴠ Fleece wrapping facilitates sliding Ⴠ PUR-insulated outer jacket Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Adhesion-free, extremely abrasion resistant, halogen-free, flame retardant, resistant to hydrolysis and microbial attack Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Please observe applicable installation regulations for use in energy supply chains. Ⴠ screened analogue type: TOPFLEX® 611-C-PUR, see page D 7

Application As optimized supply cable for the supply to motors, in particular to DNC motors, servo-motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. Favourable outer diameters, reduced weights and enhanced torsion characteristics assure the use in multi-layer operations with extremely high continuous bending loads. Suitable for outdoor use. =The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22870 22871 22872 22873 22874 22875

No.cores x cross-sec. mm² 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 8,0 58,0 10,8 95,0 12,5 154,0 14,8 231,0 18,8 384,0 22,8 615,0

Weight approx. kg / km 125,0 215,0 310,0 470,0 760,0 1250,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RD01)

D5

16 14 12 10 8 6

Part no. 22876 22877 22978 22979 22980 22981

No.cores x cross-sec. mm² 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 26,9 960,0 30,7 1344,0 36,5 1920,0 41,6 2640,0 48,2 3648,0 51,6 4608,0

Weight approx. kg / km 1510,0 2100,0 2950,0 4090,0 5580,0 7040,0

AWG-No. 4 2 1 2/0 3/0 4/0


TOPFLEX® 600-C-PVC

Motor power supply cable 0,6/1kV, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special PVC-insulated sheathed cable Ⴠ Based on DIN VDE 0293, 0295 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installation approx. 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (to 80 Mrad)

Ⴠ Finely stranded, plain Cu wire conductor according to VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ PVC core insulation Ⴠ Cores black with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Earth core green-yellow Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special-PVC-insulated outer jacket Ⴠ PVC inner jacket Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC outer jacket: extensively oil resistant Chemical Resistance - see table Technical Informations Ⴠ Flame retardant and self-extinguishing to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Applicatons as described above with additional compliance with electromagnetic compatibility (EMC compatibility) requirements on account of the 90% coverage by the braided screening

Note

Ⴠ For use in drag chains, we recommend our versions TOPFLEX® 611-PUR and TOPFLEX® 611-C-PUR. Ⴠ unscreened analogue type: TOPFLEX® 600-PVC, see page D 4

Application As supply cable for electronically controlled servo-motors and connections to DNC motors. The cable is suitable for permanent and flexible installation for medium mechanical loads in dry, damp and wet environments. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22960 22961 22962 22963 22964 22965

No.cores x cross-sec. mm² 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 11,8 99,0 13,8 169,0 15,7 234,0 17,3 316,0 21,5 549,0 26,1 807,0

Weight approx. kg / km 250,0 360,0 530,0 620,0 1050,0 1465,0

AWG-No. 16 14 12 10 8 6

Part no. 22966 22967 22856 22857 22858 22859

No.cores x cross-sec. mm² 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 31,7 1169,0 34,5 1680,0 40,7 2370,0 46,0 3257,0 51,3 4060,0 56,4 5231,0

Weight approx. kg / km 1920,0 2515,0 3315,0 4600,0 6060,0 7315,0

AWG-No. 4 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice. (RD01)

D6


TOPFLEX® 611-C-PUR

Motor power supply cable 0,6/1kV,

halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special-PUR drag chain cable Based on DIN VDE 0293, 0295, 0250, 0281 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +90 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Min. bending radius flexing 10x cable ø fixed installation 5x cable ø

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and/or IEC 60228 cl. 6 Ⴠ TPE-core insulation Ⴠ Cores black with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Green-yellow earth core Ⴠ Cores stranded together with optimal lay-length and stabilising filler Ⴠ Fleece wrapping facilitates sliding Ⴠ PUR-insulated outer jacket Ⴠ TPE inner jacket Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Adhesion-free, extremely abrasion resistant, halogen-free, flame retardant, resistant to hydrolysis and microbial attack Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Please observe applicable installation regulations for use in energy supply chains. Ⴠ unscreened analogue type: TOPFLEX® 611-PUR, see page D 5

Application As optimized supply cable for the supply to motors, in particular to DNC motors, servo-motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. Favourable outer diameters, reduced weights and enhanced torsion characteristics assure the use in multi-layer operations with extremely high continuous bending loads. Suitable for outdoor use. =The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22970 22971 22972 22973 22974 22975

No.cores x cross-sec. mm² 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16

Outer Ø Cop. approx. mm weight kg / km 11,3 99,0 13,5 169,0 16,0 234,0 17,8 316,0 22,2 549,0 27,2 807,0

Weight approx. kg / km 220,0 340,0 490,0 680,0 1035,0 1460,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RD01)

D7

16 14 12 10 8 6

Part no. 22976 22977 22982 22983 22984 22985

No.cores x cross-sec. mm² 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Outer Ø Cop. approx. mm weight kg / km 31,2 1169,0 35,2 1680,0 42,5 2370,0 48,8 3257,0 54,6 4060,0 58,5 5231,0

Weight approx. kg / km 1990,0 2535,0 3360,0 4650,0 6090,0 7380,0

AWG-No. 4 2 1 2/0 3/0 4/0


TOPSERV® 130 flexible servo cable 0,6/1kV, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special PVC drag chain cable acc. to DIN VDE 0281, 0245, 0250 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage power supply cores U0/U 600/1000 V control cores U0/U 300/500 V Ⴠ A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 5x cable ø

Ⴠ Bare copper, fine wire conductors to DIN VDE 0295 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Special-PVC core insulation Ⴠ Core identification -Power supply cores black with imprint white and earth core green-yellow -Control cores: 0,34mm2: white/brown, green/yellow from 0,5mm2: black with imprint white Ⴠ Screening of the control cores in pairs wrapped with plastic aluminium foil, copper drain-wire tinned and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length Ⴠ Polyester fleece wrapping Ⴠ Overall screening from tinned copper braid, optimal. coverage min. 85% Ⴠ Special-PVC outer sheath, grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ extensive oil-resistant Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Application The supply conductors for these cables are ideally combined with the control conductors for the brake function and the thermal protection. Accurately working servomotors require high performance, reliable and durable cables. These requirements are fully met. The cables have an additional total shield for EMC compatibility. The production is based on the specifications of well known servo-drive and control system manufacturers as well as on several VDE standards. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 59212 ( 4 x 0,75 + 2 x (1 G 0,34)) 59213 ( 4 x 1,5 + 2 x (1 G 0,75)) 59214 ( 4 x 2,5 + 2 G 0,75) 59215 ( 4 x 4 + 2 G 0,75 + 2 x 1,0)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 10,7 109,0 167,0 12,7 154,0 241,0 14,7 229,0 381,0 16,5 317,0 480,0

AWG-No. 17 17 17 17

Part no. No.cores x cross-sec. mm² 59216 ( 4 x 6 + 2 G 0,75 + 2 x 1,0) 59217 ( 4 x 10 + 2 G 0,75 + 2 x 1,0) 59218 ( 4 x 16 + 2 x (1 G 1,0)) 59219 ( 4 x 25 + 2 x (1 G 1,5))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 17,6 420,0 604,0 21,6 604,0 831,0 24,4 891,0 1215,0 30,0 1271,0 1647,0

AWG-No. 17 17 17 17

Dimensions and specifications may be changed without prior notice. (RN07)

D8


TOPSERV® 110 / 120 / Feedback-Cable drag chain cable, 0,6/1kV EMC-preferred type, servo/feedback cable, high flexible, meter marking

Technical data

Cable structure

Properties

Ⴠ Spezial-PUR drag chain cable based on DIN VDE 0295, 0250, 0281 Ⴠ Temperature range flexing -40 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage power supply cores U0/U 600/1000 V control cores U0/U 300/500 V Ⴠ Test voltage power supply cores 4000 V control cores 1000 V Ⴠ Power rating to DIN VDE 0298 part 4 Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installation approx. 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Plain copper conductor, ultra-fine wire for TOPSERV® 110: 1 mm² = 19x0,25 mm Ⴠ TPE core insulation, halogen-free Ⴠ Core identification: Power supply cores black with imprint U1, V2, W3 and earth core green-yellow, Control cores black with imprint BR1, BR2 or nos. 5-6 and 7-8 for the 2-pair-version Ⴠ Screening of the control cores in pairs with Al film, tinned drain wire and tinned Cu braid; single pair with tinned Cu braid only Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores Ⴠ Fleece wrapping Ⴠ Overall screening of tinned cu braid, visible coverage min. 80% Ⴠ Fleece wrapping Ⴠ PUR-outer sheath, flame-resistant Ⴠ Colour petrol (RAL 5018) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR-outer sheath flame retardant, low adhesion, resistant to hydrolysis and microbial attack, halogen-free Ⴠ These highly flexible cables are fitted with an additional overall screen to assure EMC compatibility, i.e. the protection against electromagnetic interference Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Please observe applicable installation regulations for use in energy supply chains.

Application The combination of feeder cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree as is the electromagnetic compatibility (EMC). These cables can also be used as drag chain cables. Manufacturing is based on specifications from renowned manufacturers of servo-actuators and servo-controls as well as in accordance with diverse VDE standards. Application for system SIMODRIVE. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TOPSERV® 110 (1 pair screened and overall screening) Part no. No.cores x cross-sec. mm² 71491 ( 4 x 1,5 + (2 G 1,0)) 71493 ( 4 x 2,5 + (2 G 1,0)) 71705 ( 4 x 4 + (2 G 1,0)) 71706 ( 4 x 6 + (2 G 1,0)) 71707 ( 4 x 10 + (2 G 1,0)) 71708 ( 4 x 16 + (2 G 1,0)) 71709 ( 4 x 25 + (2 G 1,0)) 71710 ( 4 x 35 + (2 G 1,0)) 71711 ( 4 x 50 + (2 G 1,0))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 11,5 139,0 211,0 13,6 188,0 273,0 14,6 260,0 352,0 16,0 360,0 500,0 20,2 590,0 753,0 23,8 845,0 1061,0 27,0 1320,0 1499,0 31,9 1840,0 1992,0 36,7 2530,0 2880,0

AWG-No. 16 14 12 10 8 6 4 2 1

TOPSERV® 120 (2 pairs individually screened and overall screening) Part no. No.cores x cross-sec. mm² 71990 ( 4 x 1,5 + 2 x (2 G 1,0)) 71991 ( 4 x 2,5 + 2 x (2 G 1,0)) 71992 ( 4 x 4 + 2 x (2 G 1,0)) 71993 ( 4 x 6 + 2 x (2 G 1,0)) 71994 ( 4 x 10 + 2 x (2 G 1,0)) 71995 ( 4 x 16 + 2 x (2 G 1,0)) 71996 ( 4 x 25 + 2 x (2 G 1,0)) 72106 ( 4 x 35 + 2 x (2 G 1,0)) 71997 ( 4 x 50 + 2 x (2 G 1,0))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 12,6 186,0 242,0 15,0 231,0 316,0 16,0 308,0 415,0 18,2 420,0 574,0 22,8 647,0 805,0 25,0 918,0 1122,0 27,7 1400,0 1584,0 32,0 1882,0 2185,0 37,0 2574,0 2977,0

TOPSERV® Feedback-Cable (overall braid-screened) Part no. No.cores x cross-sec. mm² 72042 ( 12 x 0,25) 71492 ( 3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5) 72043 ( 4 x 2 x 0,34 + 4 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 7,5 49,0 90,0 10,7 92,0 145,0 9,5

77,0

AWG-No.

144,0

Dimensions and specifications may be changed without prior notice. (RD01)

D9

Cable structure (deviation from TOPSERV®)

24 -

PVC-core insulation, Cores colour coded, Foil taped, PUR-jacket TPE-core insulation, Cores colour coded, Fleece wrapping, PUR-jacket

22

PVC-core insulation, Cores colour coded, Foil taped, PUR-jacket

AWG-No. 16 14 12 10 8 6 4 2 1


Tachofeedback-Cable-C-PVC, Incremental feedback-cable-C-PVC EMC-preferred type, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound from PVC Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage Tachofeedback-cable-C-PVC 450 V Increm. feedback-cable-C-PVC 250 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Special PVC core insulation Ⴠ Colour code Tachofeedback-cable: blue, white, red, pink, green, yellow, brown, black, grey Incremental feedback-cable: brown, black/red, green/light-brown, white, pink/grey, violet/blue Ⴠ Single cores or pairs stranded in layer with optimal lay-length pairs part no. 22825) Ⴠ Core wrapping with film Ⴠ Drain wire Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PVC outer sheath Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, for oil-/ chemical Resistance see Techn. Information table Ⴠ PVC self-extinguishing and flame resistant to VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent to DIN VDE 0472 part 804 test type B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application Both cables fulfil differing tasks for the control of servo-motors. The tachofeedback-cable or response cable serves the regulation of the motor speed and measurement of the actual values. The incremental feedback-cable or position response cable transfers the control signals for positioning and engineering characteristics and is used as the flexible connecting cable for tachometer, brakes, pulse transmitter in system and mechanical engineering, in dry, damp and wet environments. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Tachofeedback-Cable Part no. No.cores x cross-sec. mm² 22824 ( 9 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,8 81,0 150,0

AWG-No. 20

Incremental feedback-cable Part no. No.cores x cross-sec. mm² 22825 ( 4 x 2 x 0,25 + 2 x 1,0)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,8 66,0 110,0

AWG-No. 24

Dimensions and specifications may be changed without prior notice. (RD01)

D 10


Tachofeedback-Cable-C-PUR, Incremental feedback-cable-C-PUR drag chain cable, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound of TPE-E/PUR Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage Tachofeedback-cable-C-PUR = 450 V Incremental feedback-cable-C-PUR = 250 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and/or IEC 60228 cl. 6 Ⴠ TPE-core insulation Ⴠ Colour code Tachofeedback-cable: blue, white, red, pink, green, yellow, brown, black, grey Incremental feedback-cable: brown (1mm²), black/red, green/light-brown (1mm²), white, pink/grey, violet/blue Ⴠ Single cores or pairs stranded in layer with optimal lay-length pairs part no. 22818) Ⴠ Fleece wrapping Ⴠ Drain wire Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PUR (polyurethane) outer sheath matt Ⴠ Sheath colour orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ Special PUR outer sheath low adhesion and flame retardant Ⴠ Resistant to Oils and fats Acids and alkalis Hydraulic fluids Oxygen and ozone UV-radiation Hydrolysis Microbial attack Water and weathering effects Ⴠ The high abrasion resistance and notch resistance meet the highest requirements Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Please observe applicable installation regulations for use in energy supply chains.

Application Both cables fulfil differing tasks for the control of servo-motors. The tachofeedback-cable or response cable serves the regulation of the motor speed and measurement of the actual values. The incremental feedback-cable or position response cable transfers the control signals for positioning and engineering characteristics and is used as the flexible connecting cable for tachometer, brakes and pulse transmitter in case of high mechanical stress in plant, machine and control engineering in dry, moist and wet rooms. Particularly suitable for continuous operating in drag chains, industrial robotics and handling equipment as these cables enable an excellent transmission of data and signals. Additional cores for the power supply to individual components are available. The braided screen guarantees reliable signal transmission. Optimum functionality, long service life and an excellent cost-performance ratio are given for the mentioned applications by the special compounds used for insulation and sheath. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Tachofeedback-cable Part no. No.cores x cross-sec. mm² 22823 ( 9 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,8 80,8 128,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RD01)

D 11

20

Incremental feedback cable Part no. No.cores x cross-sec. mm² 22818 ( 4 x 2 x 0,25 + 2 x 1,0)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,8 65,2 105,0

AWG-No. 24


TOPFLEX® 240-PVC / 240-PUR special measuring and data cable, EMC-preferred type, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound from PVC Ⴠ Core resistance at 20 °C 0,38 mm² max. 47 Ohm/km 0,50 mm² max. 36 Ohm/km Ⴠ Temperature range flexing -10 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 500 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius approx. 10x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

TOPFLEX® 240-PVC Ⴠ Tinned copper conductor 0,38 mm² 19x0,16 mm 0,50 mm² 28x0,15 mm Ⴠ PVC core insulation Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Film wrap Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ PVC outer sheath Ⴠ Sheath colour grey (RAL 7000) Ⴠ with meter marking, change-over in 2011 Ⴠ TOPFLEX®240-PUR Ⴠ Highly-flexible copper wire stranding Ⴠ PUR-outer sheath Ⴠ Sheath colour orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC-outer sheath largely oil resistant, for oil-/ chemical Resistance see Technical Information table Ⴠ PUR-outer sheath particularly resistant to oil alkali as well as tear and abrasion proof Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Colour code No. 1 (Standard) 0,38 mm²: orange/red violet/blue brown/black yellow/green 0,50 mm²: brown/black yellow/red Ⴠ Colour code No. 2 (alternative) 0,38 mm²: orange/red violet/blue brown/black yellow/grey 0,50 mm²: brown/black yellow/red Ⴠ Colour-code No. 3 (to DIN 47100) 0,38 mm²: white/brown green/yellow grey/pink blue/red 0,50 mm²: black/violet grey-pink/red-blue

Application TOPFLEX® 240-PVC Used as a data and electronics cable in machines, plant installation, conveyor systems etc. TOPFLEX® 240-PUR This cable type is available in the following types for use under extreme conditions in machine and plant engineering. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TOPFLEX® 240-PVC grey Part no. 22801 22891 22890

Col. code no. 1 3 2

No.cores x cross-sec. mm² 4 x 2 x 0,38 + 4 x 0,5 4 x 2 x 0,38 + 4 x 0,5 4 x 2 x 0,38 + 4 x 0,5

Outer Ø Cop. Weight AWG-No. approx. weight approx. mm kg / km kg / km 10,5 77,0 125,0 21 10,5 77,0 125,0 21 10,5 77,0 125,0 21

TOPFLEX® 240-PUR orange Part no. 22827 22892

Col. code no. 1 2

No.cores x cross-sec. mm² 4 x 2 x 0,38 + 4 x 0,5 4 x 2 x 0,38 + 4 x 0,5

Outer Ø Cop. Weight AWG-No. approx. weight approx. mm kg / km kg / km 10,9 77,0 135,0 21 10,9 77,0 135,0 21

Dimensions and specifications may be changed without prior notice. (RD01)

D 12


TOPFLEX®-PVC feedback cable, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound from PVC Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine and/or ultra-fine wire conductors acc. to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 Ⴠ PVC core insulation Ⴠ Cores colour coded according to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping with film Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PVC outer sheath Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Colour code for cores Part no. / Core / colours 22845 / 10x0,14 / to DIN 47100 22845 / 2x0,5 / white, brown 22846 / 10x0,14 / to DIN 47100 22846 / 4x0,5 / white, brown, green, yellow 22820 / 15x0,14 / to DIN 47100 22820 / 4x0,5 / white, brown, green, yellow

Ⴠ Largely oil-resistant, for oil-/ chemical Resistance see Technical Information table Ⴠ PVC self-extinguishing and flame resistant to VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent to DIN VDE 0472 part 804 test type B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application These feedback cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals. Additional cores for the power supply to individual components are available. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22845 ( 10 x 0,14 + 2 x 0,5) 22846 ( 10 x 0,14 + 4 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,0 46,2 70,0 8,2 56,3 86,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RD01)

D 13

26 26

Part no. No.cores x cross-sec. mm² 22820 ( 15 x 0,14 + 4 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,7 59,0 123,0

AWG-No. 26


TOPFLEX®-PUR drag chain feedback cable, EMC-preferred type, halogen-free, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound from PUR Ⴠ Temperature range flexing -30 °C to +80 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine and/or ultra-fine wire conductors acc. to DIN VDE 0295, BS 6360 and/or IEC 60228 Ⴠ TPE-core insulation Ⴠ Cores colour coded according to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Common fleece wrapping Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PUR outer sheath Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR outer sheath, low adhesion, notch resistant Ⴠ The outer sheath on the basis of PUR is adhesion-free, flame retardant and resistant to hydrolysis and microbial attack Ⴠ The high abrasion resistance and notch resistance meet the highest requirements

Note

Ⴠ For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Please observe applicable installation regulations for use in energy supply chains.

Application These feedback-cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals. Particularly suitable in power drag chains, robotics and handling equipment. Additional cores for the power supply to individual components are available. The braided screen guarantees reliable signal transmission. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22849 ( 10 x 0,14 + 2 x 0,5) 22848 ( 10 x 0,14 + 4 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 7,2 39,0 83,0 7,7 54,3 96,0

AWG-No. 26 26

Part no. No.cores x cross-sec. mm² 22834 ( 15 x 0,14 + 4 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 7,9 58,0 120,0

AWG-No. 26

Dimensions and specifications may be changed without prior notice. (RD01)

D 14


TOPFLEX®-PVC feedback cable, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Copper, fine and/or ultra-fine wire conductors acc. to DIN VDE 0295, BS 6360 and/or IEC 60228 Ⴠ PVC core insulation Ⴠ Cores colour coded1) Cores or pairs stranded in layers with optimal lay-length Ⴠ Design includes Ⴠ Cu screen of single pairs or single cores and PVC-insulated sheath Ⴠ Common film wrapping Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Special PVC outer sheath Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Colour code for cores Part no./Core/colours 22800 / 0,14 / gn/ye, gy/pk, bu/rd 22802 / 0,14 / gn/ye, gy/pk, bu/rd 22803 / 0,14 / gn/gy, pk/rd, bn/bk 22806 / 0,14 / rd/bk, bn/gn, ye/vt,gy/pk 22800 / 0,5 / wh, bn 22802 / 0,5 / wh, bn 22803 / 0,5 / wh, bu, whgn, bngn 22806 / 0,5 / wh, bu, whgn, bngn

Ⴠ Largely oil-resistant, for oil-/ chemical Resistance see Technical Information table Ⴠ PVC self-extinguishing and flame resistant to VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent to DIN VDE 0472 part 804 test type B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application These feedback-cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals. Additional cores for the power supply to individual components are available. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22800 ( 3 x (2 x 0,14) + (2 x 0,5)) 22802 ( 3 x (2 x 0,14) + (2 x 0,5))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,5 78,0 112,0 8,5 72,0 108,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RD01)

D 15

26 26

Part no. No.cores x cross-sec. mm² 22803 ( 3 x 2 x 0,14 + 4 x 0,5) 22806 ( 4 x 2 x 0,14 + 4 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,5 66,0 98,0 8,5 68,0 111,0

AWG-No. 26 26


TOPFLEX®-PUR drag chain feedback cable, EMC-preferred type, halogen-free, meter marking

D

Technical data

Cable structure

Properties

Ⴠ Special core and sheath compound Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage core/core 2000 V core/screen 1000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation-resistance up to 50x106 cJ/kg (up to 50 Mrad)

Ⴠ Bare copper, ultra-fine wire conductor to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and/or IEC 60228 cl. 6 Ⴠ TPE-core insulation Ⴠ Cores colour coded Ⴠ Adern adrig bzw. paarig mit optimalen Schlaglängen in Lagen verseilt Ⴠ Design includes Cu screen of single pairs or single cores and PETP (polyethylene terephthalate) sheath Ⴠ Fleece wrapping Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ PUR outer sheath, matt Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Colour code for cores Part no./Core/colours 22847 / 0,14 / to DIN 47100 from green 22850 / 0,14 / to DIN 47100 from green 22851 / 0,14 / gn/ye, gy/pk, rd/bu 22852 / 0,14 / bn/gn, ye/vt, gy/pk,rt/bu 22853 / 0,25 / rd/bk, bn/gn, gy/pk,bu/vt 22847 / 0,5 / wh, bn 22850 / 0,5 / wh, bn 22851 / 0,5 / wh, bn 22852 / 0,5 / wh, bu, whgn, bngn 22853 / 0,5 / wh, bn

Ⴠ PUR outer sheath is adhesion-free, flame retardant and resistant to hydrolysis and microbial attack. Ⴠ The high abrasion resistance and notch resistance meet the highest requirements Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Art.-No. 22847 diameter of conductor 0,5 mm² per core screened Ⴠ Please observe applicable installation regulations for use in energy supply chains.

Application These feedback-cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals, e.g. in energy management chains, robotics and handling equipment. Additional cores for the power supply to individual components are available. The braided screen guarantees reliable signal transmission. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22847 ( 3 x ( 2 x 0,14 ) + 2 x (0,5) ) 22850 ( 3 x (2 x 0,14) + 2 x 0,5) 22851 ( 3 x (2 x 0,14) + 2 x 0,5)

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,3 78,0 103,0 8,0 72,0 102,0 8,4 72,0 105,0

AWG-No. 26 26 26

Part no. No.cores x cross-sec. mm² 22852 4 x 2 x 0,14 + 4 x 0,5 22853 4 x 2 x 0,25 + 2 x 0,5

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,4 73,0 105,0 8,6 77,0 125,0

AWG-No. 26 24

Dimensions and specifications may be changed without prior notice. (RD01)

D 16


TOPFLEX® -EMV-2YSLCY-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters adapted to DIN VDE 0250 Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Max. operating voltage A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Coupling resistance according to different cross-sections max. 250 Ohm/km Ⴠ Mutual capacitance according to different cross-sections core/core 70 to 250 nF/km core/screen 110 to 410 nF/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: approx. 5x cable ø >12 to 20 mm: approx. 7,5x cable ø >20 mm: approx. 10x cable ø free-movement for outerø: up to 12 mm: approx. 10x cable ø >12 to 20 mm: approx. 15x cable ø >20 mm: approx. 20x cable ø Ⴠ Radiation-resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Polyethylene (PE) core insulation Ⴠ Core colours: green-yellow, brown, black, grey Ⴠ Cores stranded in concentric layers Ⴠ 1. screening with special aluminum foil Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Transparent special PVC outer sheath Ⴠ with meter marking, change-over in 2011

Ⴠ Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low mutual capacitance, to DIN VDE 0472 part 504, test method B Ⴠ Features PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Ⴠ Installation in hazardous areas Ⴠ Low mutual capacitance Ⴠ Meets EMC requirements according to EN 55011 and DIN VDE 0875 part 11 Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables Ⴠ Due to the optimal screening an interference-free operation of frequency converters is obtained Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core. Ⴠ The current carrying capacity for permanent operation at ambient temperature of 30 °C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4

Application This TOPFLEX®-EMV-2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments, not however for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22084 22085 22086 22087

4 G 1,5 4 G 2,5 4 G 4 4 G 6

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 10,3 70 110 12,3 80 130 13,9 90 150 15,3 90 150

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

18 11 6

18 26 34 44

95,0 150,0 235,0 320,0

230,0 300,0 485,0 633,0

210 210 150

AWG-No.

16 14 12 10

Continuation Ⴇ

D 17


TOPFLEX® -EMV-2YSLCY-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Part no. No.cores x cross-sec. mm² 22088 22089 22090 22091 22092 22093 22094 22095 22096 22097

4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 19,5 120 200 23,3 140 230 27,4 120 210 30,3 150 260 35,5 190 320 40,2 190 320 44,5 250 410 50,3 56,1 58,0

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

7 9 4 3 2 2 1

61 82 108 135 168 207 250 292 335 382

533,0 789,0 1236,0 1662,0 2345,0 3196,0 4316,0 5435,0 6394,0 7639,0

863,0 1291,0 1862,0 2611,0 2955,0 3953,0 5304,0 6604,0 7043,0 8384,0

180 190 95 85 40 45 50

AWG-No.

8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RD01)

Large cabling machine with backtwist at our Windsbach factory.

D 18

D


TOPFLEX® -EMV-UV-2YSLCYK-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters adapted to DIN VDE 0250 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Max. operating voltage A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Coupling resistance according to different cross-sections max. 250 Ohm/km Ⴠ Mutual capacitance according to different cross-sections core/core 70 to 250 nF/km core/screen 110 to 410 nF/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: approx. 5x cable ø >12 to 20 mm: approx. 7,5x cable ø >20 mm: approx. 10x cable ø free-movement for outer ø: up to 12 mm: approx. 10x cable ø >12 to 20 mm: approx. 15x cable ø >20 mm: approx. 20x cable ø Ⴠ Radiation-resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Polyethylene (PE) core insulation Ⴠ Core colours: green-yellow, brown, black, grey Ⴠ Cores stranded in concentric layers Ⴠ 1. screening with special aluminium film Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Special PVC outer sheath, black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low mutual capacitance, to DIN VDE 0472 part 504, test method B Ⴠ Features PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Ⴠ Low mutual capacitance Ⴠ Meets EMC requirements according to EN 55011 and DIN VDE 0875 part 11 Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ UV-resitant Ⴠ Outdoor application, possible for installation in underground at 4G16mm² Ⴠ This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables Ⴠ Due to the optimal screening an interference-free operation of frequency converters is obtained Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

The current carrying capacity for permanent operation at ambient temperature of 30 °C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4

Application This TOPFLEX®-EMC-2YSLCYK-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications, possible for installation in underground at 4G16 mm². Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22234 22235 22236 22237 22238 22239

4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 10,3 70 110 12,3 80 130 13,9 90 150 15,3 90 150 19,5 120 200 23,3 140 230

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

18 11 6 7 9

18 26 34 44 61 82

95,0 150,0 235,0 320,0 533,0 789,0

230,0 300,0 485,0 630,0 860,0 1290,0

210 210 150 180 190

AWG-No.

16 14 12 10 8 6

Continuation Ⴇ

D 19


TOPFLEX® -EMV-UV-2YSLCYK-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Part no. No.cores x cross-sec. mm² 22240 22241 22242 22243 22244 22245 22246 22247

4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 27,4 120 210 30,3 150 260 35,5 190 320 40,2 190 320 44,5 250 410 50,3 56,1 58,0

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

4 3 2 2 1

108 135 168 207 250 292 335 382

1236,0 1662,0 2345,0 3196,0 4316,0 5435,0 6394,0 7639,0

1860,0 2610,0 2950,0 3950,0 5300,0 6600,0 7040,0 8380,0

95 85 40 45 50

AWG-No.

4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RD01)

Tools Cable shears Box spanners Strippers Crimping tools Pliers Skinning knife

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D 20

D


TOPFLEX®-EMV-3 PLUS 2YSLCY-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters adapted to DIN VDE 0250 Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Max. operating voltage A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Peak value Û 1700 V Ⴠ Test voltage 2500 V Ⴠ -RWYPEXMSR VIWMWXERGI min. 200 MOhm x km Ⴠ Coupling resistance according to different cross-sections max. 250 Ohm/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: approx. 5x cable ø >12 to 20 mm: approx. 7,5x cable ø >20 mm: approx. 10x cable ø free-movement for outer ø: up to 12 mm: approx. 10x cable ø >12 to 20 mm: approx. 15x cable ø >20 mm: approx. 20x cable ø Ⴠ Radiation-resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Plain copper, fine wire conductor according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Polyethylene (PE) core insulation Ⴠ Core colours: black, brown, grey, green-yellow (earth core divided into 3) Ⴠ 3+3-core structure Ⴠ Cores stranded in concentric layers Ⴠ 1. screening with special aluminium film Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Transparent special PVC outer sheath Ⴠ with meter marking, change-over in 2011 Ⴠ Pos.no. 22380 = capacitance core/core 270 nF/km core/screen 520 nF/km

Ⴠ Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Ⴠ Application in ex-area Ⴠ Low mutual capacitance Ⴠ Meets EMC requirements according to EN 55011 and DIN VDE 0875 part 11 Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011 Ⴠ The minimum cross-section of 0,75² meets the requirements of DIN EN 60204 part 1

Note

The current carrying capacity for permanent operation at ambient temperature of 30 °C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4

Application As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables. Due to the optimal screening an interference-free operation of frequency converters is obtained. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22368 22369 22370 22371 22372 22373 22374

No.cores x cross-sec. mm² 3 x 1,5 + 3 G 0,25 3 x 2,5 + 3 G 0,5 3 x 4 + 3 G 0,75 3 x 6 + 3 G 1,0 3 x 10 + 3 G 1,5 3 x 16 + 3 G 2,5 3 x 25 + 3 G 4,0

Outer Ø approx. mm 9,9 11,3 13,0 14,9 18,4 21,5 25,3

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km 18 11 6 7 9 4

210 210 150 180 190 95

Power ratings **) with 3 loaded cores in Amperes 18 26 34 44 61 82 108

Cop. weight kg / km 86,0 144,0 224,0 298,0 491,0 723,0 1138,0

Weight approx. kg / km 140,0 220,0 323,0 420,0 615,0 819,0 1325,0

AWG-No. 16 14 12 10 8 6 4

Continuation Ⴇ

D 21


TOPFLEX®-EMV-3 PLUS 2YSLCY-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Part no. 22375 22376 22377 22378 22379 22380 22381 22382

No.cores x cross-sec. mm² 3 x 35 + 3 G 6,0 3 x 50 + 3 G 10,0 3 x 70 + 3 G 10,0 3 x 95 + 3 G 16,0 3 x 120 + 3 G 16,0 3 x 150 + 3 G 25,0 3 x 185 + 3 G 35,0 3 x 240 + 3 G 42,5

Outer Ø approx. mm 27,8 31,9 36,8 40,6 45,9 51,7 53,8 61,7

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km 3 85 2 40 2 45 1 50

Power ratings **) with 3 loaded cores in Amperes 135 168 207 250 292 335 382 453

Cop. weight kg / km 1535,0 2208,0 2871,0 3953,0 4836,0 5412,0 6969,0 8540,0

Weight approx. kg / km 1718,0 2399,0 3056,0 4162,0 5074,0 6128,0 7189,0 9540,0

AWG-No. 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

D

Dimensions and specifications may be changed without prior notice. (RD01)

Signal and power circular connectors Series A, B, C, D, F and S Tools Accessories Online configurator Pre-assembled cables

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D 22


TOPFLEX®-EMV-UV-3 PLUS 2YSLCYK-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters adapted to DIN VDE 0250 Ⴠ Temperature range flexing -5 °C bis +70 °C fixed installation -40 °C bis +70 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Operating voltage, max. A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Peak value Û 1700 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Coupling resistance depending on the cross-section max. 250 Ohm/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: 5x cable ø >12 to 20 mm: 7,5x cable ø >20 mm: 10x cable ø free-movement for outer ø: up to 12 mm: 10x cable ø >12 to 20 mm: 15x cable ø >20 mm: 20x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Polyethylene (PE) core insulation Ⴠ Core colour: black, brown, grey, green-yellow (earth core divided into 3) Ⴠ Cores stranded in concentric layers Ⴠ 3+3 core design Ⴠ 1. screening with special aluminum foil Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Special PVC outer sheath, schwarz (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Pos.no. 22685 = capacitance core/core 270 nF/km core/screen 520 nF/km

Ⴠ Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low mutual capacitance, test according to DIN VDE 0472 part 504, test method B Ⴠ PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Ⴠ Low mutual capacitance Ⴠ Meets EMC requirements according to EN 55011 and DIN VDE 0875 part 11 Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ Due to the optimal screening an interference-free operation of frequency converters is obtained Ⴠ The 3 Plus-construction of motor power supply cables features a symmetrical 3-core design, improved in terms of EMC characteristics comparing favorably with a 4-core version. The protective conductor PE, divided into 3 is uniformly stranded in the interstices. This enables an extremely concentric structure Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ The minimum cross-section of 0,75² meets the requirements of DIN EN 60204 part 1 Ⴠ UV-resistant Ⴠ Outdoor application Ⴠ This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables

Note

The current carrying capacity for permanent operation at ambient temperature of 30 °C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4

Application As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications, possible for installation in underground at 3x16+3G2,5 mm². Used in the automobile industry, food industry, environmental engineering, packaging industry, toolmaking machinery, handling equipment, for SIMOVERT drivers, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Continuation Ⴇ

D 23


TOPFLEX®-EMV-UV-3 PLUS 2YSLCYK-J for power supply connections to frequency converters, double screened, 0,6/1kV, meter marking

Part no. 22673 22674 22675 22676 22677 22678 22679 22680 22681 22682 22683 22684 22685 22686 22687

No.cores x cross-sec. mm² 3 x 1,5 + 3 G 0,25 3 x 2,5 + 3 G 0,5 3 x 4 + 3 G 0,75 3 x 6 + 3 G 1,0 3 x 10 + 3 G 1,5 3 x 16 + 3 G 2,5 3 x 25 + 3 G 4,0 3 x 35 + 3 G 6,0 3 x 50 + 3 G 10,0 3 x 70 + 3 G 10,0 3 x 95 + 3 G 16,0 3 x 120 + 3 G 16,0 3 x 150 + 3 G 25,0 3 x 185 + 3 G 35,0 3 x 240 + 3 G 42,5

Outer Ø approx. mm 9,9 11,3 13,0 14,9 18,4 21,5 25,3 27,8 31,9 36,8 40,6 45,9 51,7 53,8 61,7

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km 18 11 6 7 9 4 3 2 2 1

210 210 150 180 190 95 85 40 45 50

Power ratings **) with 3 loaded cores in Amperes 18 26 34 44 61 82 108 135 168 207 250 292 335 382

Cop. weight kg / km 86,0 144,0 224,0 298,0 491,0 723,0 1138,0 1535,0 2208,0 2871,0 3953,0 4836,0 5412,0 6969,0 8540,0

Weight approx. kg / km 140,0 220,0 323,0 420,0 615,0 819,0 1325,0 1718,0 2399,0 3056,0 4162,0 5075,0 6128,0 7189,0 9540,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

Dimensions and specifications may be changed without prior notice. (RD01)

Cable Glands Cable glands for standard applications Plastic Glands Cable Glands of Brass Accessories Cable glands for special application conditions for electromagnetic compatibility EMC for rugged applications and special chemical resistance for high temperature use for explosive areas for special mounting conditions for special pressure conditions

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D 24

D


TOPFLEX® Motor 109 low capacitance power supply cable 0,6/1kV, increased ampacity, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +80 °C Ⴠ 4IVQMWWMFPI operating temperature at conductor +90 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Max. operating voltage A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Coupling resistance according to different cross-sections max. 250 Ohm/km Ⴠ Mutual capacitance according to different cross-sections core/core 70 to 250 nF/km core/screen 110 to 410 nF/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: approx. 5x cable ø >12 to 20 mm: approx. 7,5x cable ø >20 mm: approx. 10x cable ø free-movement for outer ø: up to 12 mm: approx. 10x cable ø >12 to 20 mm: approx. 15x cable ø >20 mm: approx. 20x cable ø Ⴠ Radiation-resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Special-Polymer core insulation Ⴠ Cores coded to DIN VDE 0293-308 Ⴠ Core colours: above 5 cores color coded 7 cores black with numbering Ⴠ Green-yellow earth-core Ⴠ Cores stranded in concentric layers Ⴠ 1. screening with special aluminium film Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Special PUR outer sheath, orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low mutual capacitance, test according to DIN VDE 0472 part 504, test method B Ⴠ Special polymerinsulation ensures low dielectric losses, a dual voltage resistance, longer service life and low - interference shield, and increased current carrying capacity Ⴠ Meets EMC requirements according to EN 55011 and DIN VDE 0875 part 11 Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ UV-resistant Ⴠ Outdoor application Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ This screened motor supply cable with low mutual capacitance of the single cores because of the special Polymer core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables Ⴠ Due to the optimal screening an interference-free operation of frequency converters is obtained Ⴠ Design according to the requirements of VdS 3501:2006-04

Application This motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22724 3 G 1,5 22707 4 G 1,5 22708 5 G 1,5 22709 7 G 1,5 22710 3 G 2,5 22711 4 G 2,5

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 9,4 72,0 200,0 10,4 95,0 230,0 11,2 117,0 258,0 13,2 148,0 281,0 11,2 137,0 270,0 12,5 150,0 300,0

AWG-No. 16 16 16 16 16 16

Part no. No.cores x cross-sec. mm² 22712 5 G 2,5 22713 7 G 2,5 22714 4 G 4 22715 5 G 4 22716 7 G 4 22717 4 G 6

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 13,5 200,0 352,0 16,0 230,0 473,0 14,2 235,0 485,0 15,4 321,0 567,0 18,2 352,0 603,0 15,2 320,0 633,0

AWG-No. 16 16 16 16 16 16

Continuation Ⴇ

D 25


TOPFLEX® Motor 109 low capacitance power supply cable 0,6/1kV, increased ampacity, halogen-free, meter marking

Part no. No.cores x cross-sec. mm² 22718 5 G 6 22719 7 G 6 22720 4 G 10

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 16,8 439,0 679,0 20,0 501,0 771,0 19,5 533,0 860,0

AWG-No. 16 16 16

Part no. No.cores x cross-sec. mm² 22721 5 G 10 22722 4 G 16 22723 4 G 25

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 21,6 711,0 1029,0 23,1 789,0 1290,0 27,1 1236,0 1862,0

AWG-No. 16 16 16

Dimensions and specifications may be changed without prior notice. (RD01)

D

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D 26


Photo: HELUKABEL速

Heat-resistant Cables

E1


Heat-resistant Cables High or low temperatures and permanent temperature changes demand cable types with special core and sheath insulation depending on the different applications.

E

HELUKABEL® supply these indispensable special cables which are used in power stations, iron works, steelworks and rolling mill, in foundries, cement, glass and ceramic factories. They are also used in aircraft construction and shipbuilding, in brickworks, kitchen appliances, measuring and heat appliances as well as in many other areas. Depending on their individual temperature limits these cables are splitted in different resistant classes which cover temperature ranges from –190°C to +1200°C. The different insulant classes into which these cables are splitted, is effected as per VDE 0530 part 1 in the classes Y, A, E, B, F, H, C. For detailed information please see technical information.

E2


Contents Description

Page

HELUTHERM® 120, flexible, heat-resistant (+105°C), meter marking ............................................................................................................. HELUTHERM 145 MULTI, flexible, cross-linked, halogen-free, meter marking .............................................................................................. ®

SiHF, silicon mulitcore cable, flexible, halogen-free, meter marking ..................................................................................................................

THERMFLEX 180 EWKF, (H05SS-F) halogen-free, silicone multicore cable, meter marking .......................................................................................

H05SS-F / H05SST-F, heat-resistant multicore cable .......................................................................................................................... HELUFLON®-FEP-6Y, multi core, fluorinated polymeric materials,

...........................................................................................

-100°C up to +205°

MULTITHERM® 400, halogen-free ...........................................................................................................................................................

HELUTHERM® 145 MULTI-C, flexible, cross-linked, halogen-free, Cu-screened, EMC-preferred type, meter marking ................................................

SiHF/GL-P, silicon mulitcore cable, steel braiding, halogen-free ...................................................................................................................... SiHF-C-Si, silicon multicore cable, halogen-free, Cu-screened,

EMC-preferred type, meter marking

........................................................................

THERMFLEX 180 EWKF-C, silicone multicore cable, Cu-screened, halogen-free, +180°C, EMC-preferred type, meter marking .........................................

MULTITHERM® 400 -ES, halogen-free, high-grade steel braiding ...................................................................................................................

E3

E 4 E 5 E 7 E 9

E 10 E 11 E 13 E 14 E 16 E 17 E 19 E 20


HELUTHERM® 120

flexible, heat-resistant (+105°C), meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC cable with increased heat-resistance adapted to DIN VDE 0281 part 12 0,5-0,75 mm² according IEC 60227/56 1,0-2,5 mm² according IEC 60227/57 Ⴠ Temperature range flexing -5 °C to 105 °C fixed installation -30 °C to +105 °C (up to +120 °C for short time) Ⴠ Nominal voltage 0,5-1 mm²: U0/U 300/500 V 1,5 mm² and above: U0/U 450/750 V Ⴠ Spark-test 6000 V Ⴠ Test voltagI 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation, TI3 to DIN VDE 0281 part 1 Ⴠ Core identification to DIN VDE 0293-308 Ⴠ Core colours: up to 5 cores one-coloured 6 and more cores, black with numbering Ⴠ 3 and above, with green-yellow earth core Ⴠ 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer jacket, heat-resistant TM3 to DIN VDE 0281 part 1 Ⴠ Outer jacket black (RAL 9005), other colours on request Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ On request HELUTHERM® 120 H03V2V2-F HELUTHERM® 120 H05V2V2-F HELUTHERM® 120 (H)05V2V2-F

Application Therm cables are ideal for use in machines, appliances or motors which are subject to direct contact with high temperatures (e.g. varnishing machines and drying towers etc.). = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24002 24003 24004 24005 24006 24007 24008 24009 24011 24012 24013 24014 24015 24016 24017 24018 24019 24020 24021 24022 24023 24024 24025 24026 24027 24028

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 1 x 1 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 12 G 1 18 G 1 25 G 1

Outer Ø approx. mm 5,0 5,3 5,8 6,7 8,8 11,1 12,9 15,8 6,2 6,6 7,1 8,0 9,5 11,6 13,9 16,9 6,0 6,5 6,9 7,7 8,4 9,3 10,0 12,5 14,7 17,8

Cop. weight kg / km 9,6 14,4 19,2 24,0 33,6 58,0 86,0 101,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 9,6 19,2 29,0 38,0 48,0 58,0 67,0 115,0 173,0 240,0

Weight approx. kg / km 40,0 50,0 60,0 70,0 90,0 140,0 170,0 250,0 52,0 61,0 75,0 94,0 112,0 180,0 270,0 380,0 50,0 60,0 73,0 88,0 110,0 121,0 130,0 223,0 350,0 485,0

AWG-No. 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17

Part no. 24030 24031 24032 24033 24034 24035 24036 24037 24039 24046 24040 24041 24042 24044 24291 24045 24292

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4

Outer Ø approx. mm 7,4 8,1 9,0 10,0 11,9 14,5 17,4 21,3 9,3 10,1 11,0 12,3 14,6 10,6 11,5 12,5 15,1

Cop. weight kg / km 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0 48,0 72,0 96,0 120,0 168,0 77,0 115,0 154,0 192,0

Weight approx. kg / km 77,0 97,0 122,0 143,0 179,0 310,0 460,0 650,0 120,0 150,0 200,0 250,0 310,0 180,0 220,0 300,0 360,0

AWG-No. 16 16 16 16 16 16 16 16 14 14 14 14 14 12 12 12 12

Dimensions and specifications may be changed without prior notice. (RE01)

E4

E


HELUTHERM® 145 MULTI

flexible, cross-linked, halogen-free, meter

marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free control and connecting cable with increased heat resistance Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +145 °C in short-circuit +250 °C Ⴠ Nominal voltage U0/U 300/500 V up to 1,0 mm² U0/U 450/750 V at 1,5 mm² with protected fixed installation U0/U 600/1000 V at 1,5 mm² Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius for fixed installation 4x cable ø in operation to -30 °C 12x cable ø in operation to +60 °C 8x cable ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Approval Germanischer Lloyd

Ⴠ Tinned Cu wires, according to DIN VDE 0295 class 5, BS 6360 cl. 5 and IEC 60228 class 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked and halogen-free Ⴠ Colour coded to DIN VDE 0293-308 and as of 6 cores number coded Ⴠ For two cores: brown, blue Ⴠ Green-yellow earth core as of 3 cores Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Taping/Mica-Tape Ⴠ Polyolefin-Copolymer, cross-linked and halogen-free outer sheath Ⴠ Colour black Ⴠ with meter marking, change-over in 2011 Ⴠ Different insulation- and outer sheath in other colours available on request.

Reduced flame propagation Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B Are resistant to melting, even when in contact with a temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test (unit flame test) to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3-22, IEC 60332-3-22 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Flame test (cable) to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 and 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (DIN VDE 0472 part 816) Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ G = with green-yellow earth core x = without green-yellow earth core Ⴠ screened analogue type: HELUTHERM® 145 MULTI-C see page E 14

Application

These halogen-free, cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties are used for wiring up the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards. A very long service life is also given on account of their excellent high-temperature stability. These cables exhibit good resistance to weathering as well as being very stable to temperature, moisture, ozone and UV radiation. These cables are therefore mainly used for traffic control systems and diverse outdoor applications. The development of smoke is low and no corrosive gases are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and unnecessary loss of life can be prevented. The extent of the damage to costly control and monitoring systems and the concrete and steel structures of buildings and plant due to fire is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring and control cables provide a significant contribution in safety engineering and environmental protection. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 53376 53377 53378

No.cores x cross-sec. mm² 1 x 0,25 2 x 0,25 3 G 0,25

Outer Ø approx. mm 2,9 4,6 4,9

Cop. weight kg / km 2,4 4,8 7,2

Weight approx. kg / km 11,4 28,7 33,7

AWG-No. 24 24 24

Part no. 53379 53380 53381

No.cores x cross-sec. mm² 4 G 0,25 5 G 0,25 6 G 0,25

Outer Ø approx. mm 5,5 5,8 6,5

Cop. weight kg / km 9,6 12,0 14,4

Weight approx. kg / km 41,8 47,0 58,0

AWG-No. 24 24 24

Continuation Ⴇ

E5


HELUTHERM® 145 MULTI marking

Part no. 53382 53383 53384 53385 53386 53387 53388 53389 53391 53392 53393 53394 53395 53396 53397 53398 53399 53400 53401 53402 53403 53404 53405 53406 53407 53408 53409 53410 53411 53412 53413 53414 53415 53416 53417 53418 53419 53420 53421 53422 53423 53424 53425 53426 53427 53428 53429 53430 53431 53432 53433 53434 53435 53436 53437 53438 53439 53440 53441 53442 53443 53444 53445 53446 53447 53448 53449 53450 53451 53452 53453 53454 53455 53456 53457 53458 53459 53460 53461 53462 53463 53464

No.cores x cross-sec. mm² 7 G 0,25 8 G 0,25 10 G 0,25 12 G 0,25 14 G 0,25 16 G 0,25 19 G 0,25 21 G 0,25 1 x 0,5 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 19 G 0,5 21 G 0,5 24 G 0,5 25 G 0,5 27 G 0,5 30 G 0,5 33 G 0,5 37 G 0,5 1 x 0,75 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 19 G 0,75 21 G 0,75 24 G 0,75 25 G 0,75 27 G 0,75 30 G 0,75 33 G 0,75 37 G 0,75 1 x 1 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 10 G 1 12 G 1 14 G 1 16 G 1 19 G 1 21 G 1 24 G 1 25 G 1 27 G 1 30 G 1 33 G 1 37 G 1 1 x 1,5 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 19 G 1,5 21 G 1,5

Outer Ø approx. mm 6,9 7,3 8,1 8,1 8,6 8,9 10,1 10,5 3,2 5,1 5,5 5,9 6,7 7,1 7,8 8,6 9,4 9,4 10,0 10,7 12,4 13,0 14,0 14,0 14,0 15,0 15,0 17,0 3,5 5,9 6,2 6,9 7,7 8,3 9,1 10,2 11,1 11,1 11,7 12,5 14,0 15,0 16,0 16,0 16,0 17,0 18,0 19,0 3,9 6,3 6,8 7,4 8,3 8,9 9,9 11,0 12,1 12,1 12,7 13,6 15,1 16,0 17,1 17,1 17,1 17,7 18,9 20,3 4,3 7,6 8,1 8,8 9,8 10,9 12,0 14,0 14,6 14,6 15,4 16,2 18,3 19,7

Cop. weight kg / km 16,8 19,2 24,0 28,8 33,6 38,4 45,6 50,4 4,8 9,6 14,4 19,2 24,0 28,8 33,6 38,4 48,0 57,6 67,2 76,8 91,2 100,8 115,2 120,0 129,6 144,0 158,4 177,6 7,2 14,4 21,6 28,8 36,0 43,2 50,4 57,6 72,0 86,4 100,8 115,2 136,8 151,2 172,8 180,0 194,4 216,0 237,6 266,4 9,6 19,2 28,8 38,4 48,0 57,6 67,2 76,8 96,0 115,2 134,4 153,6 182,4 201,6 230,4 240,0 259,2 288,0 316,8 355,2 14,4 28,8 43,2 57,6 72,0 86,4 100,8 115,2 144,0 172,8 201,6 230,4 273,6 302,4

Weight approx. kg / km 64,0 71,0 84,0 90,0 102,0 114,0 132,0 145,0 15,7 39,6 48,1 51,0 64,0 74,0 88,0 102,0 123,0 135,0 153,0 176,0 213,0 234,0 263,0 269,0 280,0 311,0 343,0 392,0 19,8 40,0 53,0 69,0 86,0 101,0 117,0 140,0 167,0 183,0 212,0 239,0 290,0 323,0 364,0 371,0 387,0 429,0 468,0 550,0 25,2 50,0 66,0 86,0 106,0 127,0 155,0 187,0 214,0 230,0 266,0 301,0 377,0 419,0 464,0 472,0 488,0 536,0 605,0 690,0 32,3 69,0 93,0 120,0 152,0 187,0 222,0 263,0 308,0 330,0 383,0 438,0 554,0 614,0

AWG-No. 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16

flexible, cross-linked, halogen-free, meter Part no. 53465 53466 53467 53468 53469 53470 53471 53472 53473 53474 53475 53476 53477 53478 53479 53480 53481 53482 53483 53484 53485 53486 53487 53488 53489 53490 53491 53492 53493 53494 53495 53496 53497 53498 53499 53500 53501 53502 53503 53504 53505 53506 53507 53508 53509 53510 53511 53512 53513 53514 53515 53516 53517 53518 53519 53520 53521 53522 53523 53524 53525 53526 53527 53528 53529 53530 53531 53532 53533 53534 53535 53536 53537 53538 53539 53540 53541 53542 53543 53544 53545 53546 53547 53548 53549

No.cores x cross-sec. mm² 24 G 1,5 25 G 1,5 27 G 1,5 30 G 1,5 33 G 1,5 37 G 1,5 1 x 2,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 14 G 2,5 16 G 2,5 19 G 2,5 21 G 2,5 24 G 2,5 25 G 2,5 27 G 2,5 30 G 2,5 33 G 2,5 37 G 2,5 1 x 4 2 x 4 3 G 4 4 G 4 5 G 4 6 G 4 7 G 4 8 G 4 10 G 4 12 G 4 14 G 4 1 x 6 2 x 6 3 G 6 4 G 6 5 G 6 6 G 6 7 G 6 1 x 10 2 x 10 3 G 10 4 G 10 5 G 10 6 G 10 7 G 10 1 x 16 2 x 16 3 G 16 4 G 16 5 G 16 6 G 16 7 G 16 1 x 25 2 x 25 3 G 25 4 G 25 5 G 25 6 G 25 7 G 25 1 x 35 2 x 35 3 G 35 4 G 35 5 G 35 1 x 50 2 x 50 3 G 50 4 G 50 5 G 50 1 x 70 2 x 70 3 G 70 4 G 70 5 G 70 1 x 95 2 x 95 3 G 95 4 G 95 5 G 95

Outer Ø approx. mm 21,1 21,1 21,1 21,8 22,6 24,8 5,0 9,0 9,8 10,8 12,0 13,2 14,6 15,7 17,7 18,7 19,0 20,1 20,7 23,7 25,8 25,8 25,8 26,7 28,0 30,6 5,6 10,2 10,9 12,2 13,5 14,9 16,4 17,6 20,1 20,1 21,5 6,1 11,6 12,4 13,8 15,4 16,7 18,3 7,7 14,7 15,7 17,5 19,6 21,7 23,7 9,1 17,7 19,3 21,5 23,9 26,2 28,9 10,9 21,3 22,7 25,4 28,1 31,1 34,5 12,1 23,7 25,5 28,4 31,3 14,9 29,3 31,5 35,3 39,1 17,1 33,7 36,4 40,3 44,5 19,2 37,5 40,0 45,3 50,7

Cop. weight kg / km 345,6 360,0 388,8 432,0 475,2 532,8 24,0 48,0 72,0 96,0 120,0 144,0 168,0 192,0 240,0 288,0 336,0 384,0 456,0 504,0 576,0 600,0 648,0 720,0 792,0 888,0 38,4 76,8 115,2 153,6 192,0 230,4 268,8 307,2 384,0 460,8 537,6 57,6 115,2 172,8 230,4 288,0 345,6 403,2 96,0 192,0 288,0 384,0 480,0 576,0 672,0 153,6 307,2 460,8 614,4 768,0 921,6 1075,2 240,0 480,0 720,0 960,0 1200,0 1440,0 1680,0 336,0 672,0 1008,0 1344,0 1680,0 480,0 960,0 1440,0 1920,0 2400,0 672,0 1344,0 2016,0 2688,0 3360,0 912,0 1824,0 2736,0 3648,0 4560,0

Weight approx. kg / km 791,0 701,0 723,0 796,0 880,0 1026,0 46,9 99,0 140,0 183,0 231,0 280,0 336,0 397,0 460,0 500,0 593,0 675,0 835,0 939,0 1047,0 1067,0 1107,0 1219,0 1349,0 1565,0 96,0 159,0 197,0 260,0 329,0 398,0 478,0 553,0 663,0 725,0 797,0 88,0 216,0 285,0 375,0 465,0 544,0 664,0 144,0 351,0 475,0 630,0 782,0 914,0 1092,0 205,0 495,0 691,0 905,0 1129,0 1327,0 1590,0 336,0 833,0 1139,0 1489,0 1863,0 2275,0 2633,0 454,0 1104,0 1513,0 1992,0 2488,0 638,0 1573,0 2154,0 2819,0 3505,0 875,0 2157,0 2946,0 3888,0 4864,0 1149,0 2763,0 3835,0 5052,0 6307,0

AWG-No. 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 8 8 8 8 8 8 8 6 6 6 6 6 6 6 4 4 4 4 4 4 4 2 2 2 2 2 1 1 1 1 1 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0

Dimensions and specifications may be changed without prior notice. (RE01)

E6

E


SiHF

silicon mulitcore cable, flexible, halogen-free, meter marking

Technical data

Cable structure

Ⴠ Special silicone multicore cable with higher heat-resistance range adapted to DIN VDE 0250 part 1 and part 816 Ⴠ Temperature range -60 °C to +180 °C (up to +220 °C for short time) Ⴠ Temperature limit at the conductor in operation +180 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Power rating at ambient temperature up to +145 °C to DIN VDE 0100 for higher temperatures valid: 150 °C - load value 100% 155 °C - load value 91% 160 °C - load value 82% 165 °C - load value 71% 170 °C - load value 58% 175 °C - load value 41% Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned fine wire copper conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Silicone core insulation Ⴠ Core colours according DIN VDE 0293-308 Ⴠ Core colour - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outer jacket of silicone Ⴠ Jacket colour preferably redbrown Ⴠ with meter marking, change-over in 2011

Properties

Ⴠ Advantages Hardly changes of dielectric strength and the insulation resistance also at high temperatures, high ignition or flash point, in case of fire, forms an insulating layer of SiO2 Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen and UV Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Behaviour in fire no flame propagation test according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OB). Ⴠ screened analogue type: SIHF-C-SI see page E 17

Application Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant for permanent temperature up to +180 °C, for short time operation up to +220 °C. The good performance of the environmental resistant properties means that silicone cables can be used at temperatures down to -60 °C. Silicone cables are halogen-free cables and are especially suited for installation in power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22989 22990 22940 22991 22941 22992 22942 22993 22994 22995 22996 22997 22998 22999 23000 23001

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75

Outer Ø approx. mm 5,6 5,9 5,9 6,4 6,4 7,3 7,3 8,3 8,1 8,9 10,0 10,6 12,1 12,7 15,2 6,4

Cop. weight kg / km 9,6 14,5 14,5 19,3 19,3 24,0 24,0 28,9 33,7 38,4 48,1 57,6 76,7 86,5 120,0 14,4

Weight approx. kg / km 42,0 44,0 44,0 58,0 58,0 62,0 62,0 79,0 85,0 99,0 124,0 141,0 186,0 211,0 271,0 53,0

AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18

Part no. 23002 23104 23003 23105 23004 22943 23005 23006 23127 23128 23129 23130 23131 23132 23007 23008

No.cores x cross-sec. mm² 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 25 G 0,75 2 x 1 3 G 1

Outer Ø approx. mm 6,8 6,8 7,6 7,6 8,5 8,5 9,2 9,2 9,9 11,1 12,2 13,7 14,6 17,2 6,6 7,0

Cop. weight kg / km 21,6 21,6 29,0 29,0 36,0 36,0 43,0 50,0 57,7 72,1 86,5 115,2 129,7 180,0 19,0 29,0

Weight approx. kg / km 63,0 63,0 83,0 83,0 101,0 101,0 115,0 124,0 138,0 156,0 185,0 218,0 260,0 370,0 59,0 77,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17

Continuation Ⴇ

E7


SiHF

silicon mulitcore cable, flexible, halogen-free, meter marking

Part no. 22944 23009 22945 23010 22946 23011 23012 23133 23134 23135 23136 23137 23138 23013 23014 22947 23015 22948 23016 22949 23017 23018 23019 23020 23021 23022 23023 23024 23025 23026 23027 23028 23029 23030 23139 23032 23140 23141

No.cores x cross-sec. mm² 3 x 1 4 G 1 4 x 1 5 G 1 5 x 1 6 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 24 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5

Outer Ø approx. mm 7,0 7,8 7,8 8,8 8,8 9,5 9,5 10,3 11,5 12,5 14,2 15,1 18,0 7,6 8,0 8,0 8,7 8,7 9,6 9,6 10,4 10,4 11,2 13,0 13,9 14,7 16,2 17,0 17,5 20,4 8,8 9,7 10,6 11,6 12,6 12,6 13,6 15,5

Cop. weight kg / km 29,0 38,0 38,0 48,0 48,0 58,0 67,0 76,7 96,1 115,2 153,5 172,9 240,0 29,0 43,0 43,0 58,0 58,0 72,0 72,0 86,0 101,0 114,0 116,0 173,0 202,0 231,0 260,0 288,0 346,0 48,0 72,0 96,0 120,0 144,0 168,0 192,2 240,1

Weight approx. kg / km 77,0 94,0 94,0 115,0 115,0 134,0 144,0 175,0 216,0 231,0 302,0 340,0 431,0 81,0 98,0 98,0 122,0 122,0 147,0 147,0 173,0 187,0 213,0 263,0 314,0 379,0 445,0 506,0 566,0 722,0 134,0 152,0 188,0 228,0 304,0 320,0 373,0 450,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14

Part no. 23033 23142 23143 23144 23034 23035 23036 23037 23039 23040 23041 23042 23043 23045 23046 23047 23048 23049 23145 23050 23051 23052 23053 23146 23054 23055 23056 23057 23058 23059

No.cores x cross-sec. mm² 12 G 2,5 16 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 2 x 25 3 G 25 4 G 25 2 x 35 3 G 35 4 G 35

Outer Ø approx. mm 17,1 19,6 20,6 24,4 10,8 11,4 12,5 13,9 15,6 12,4 13,2 14,8 16,5 18,0 16,2 17,2 19,4 21,4 23,4 18,0 19,3 21,4 24,0 26,4 22,0 23,4 26,3 24,6 26,3 29,1

Cop. weight kg / km 288,0 384,0 432,2 600,0 77,0 115,0 154,0 192,0 269,0 115,0 173,0 230,0 288,0 403,0 192,0 288,0 384,0 480,0 672,2 308,0 462,0 616,0 770,0 1075,3 480,0 720,0 960,0 672,0 1008,0 1344,0

Weight approx. kg / km 502,0 659,0 761,0 1007,0 180,0 224,0 295,0 359,0 479,0 210,0 270,0 341,0 432,0 552,0 400,0 507,0 644,0 788,0 1151,0 591,0 749,0 950,0 1204,0 1682,0 700,0 1100,0 1500,0 1100,0 1500,0 2100,0

AWG-No. 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2

Dimensions and specifications may be changed without prior notice. (RE01)

E8

E


THERMFLEX 180 EWKF

(H05SS-F) halogen-free, silicone multicore

cable, meter marking

Technical data

Cable structure

Ⴠ Heat-resistant silicone-insulated flexible cable in adapted to DIN VDE 0250 part 816 Ⴠ Temperature range flexing -25 °C to +180 °C fixed installation -60 °C to +180 °C (short time operation +220 °C) Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad) Ⴠ Insulation integrity continuance of insulation effects under fire condition according to IEC 60331 and DIN VDE 0472 part 814 Ⴠ Freedom from halogen (corrosiveness of combustion gases) according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Behaviour in fire no flame propagation, test according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Ⴠ Tinned copper conductor, stranded to DIN VDE 0295, cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special silicone core insulation, EI2 to DIN VDE 0207 part 20 Ⴠ Core identification to DIN VDE 0293-308 up to 5 cores one-coloured, 6 and more cores black with white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Silicone outer jacket, 2GM1 to DIN VDE 0207 part 21 Ⴠ Jacket colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Different dimensions also approved by Germanischer Lloyd on request.

Properties

Ⴠ Smoke density - low Ⴠ Due to the special abrasive and notch resistance outer jacket, these cables are suitable for heavy loading of mechanical stresses than the usual standard silicone cables Ⴠ Hardly changes of dielectric strength and the insulation resistance also at high temperatures Ⴠ High ignition or flash point Ⴠ In case of fire, forms an insulating layer of Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen, ozone

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ EWKF = Improved values to E=tearing resistance, W=breaking strength propagation, K=notch strength, F=flexibility Ⴠ screened analogue type: THERMFLEX 180 EWKF-C see page E 19

Application These cables are ideal for use everywhere, where increased mechanical stresses for the installation and operation are required. Silicone-rubber-insulated cables are used for all applications where the cable insulation is subjected to high temperature fluctuations. Suitable for installation at high temperature influence in dry, damp and in the open air. As flexible connecting cable for low mechanical stress i.e. sauna, solar installations, foundries and steel plants. This cable can be used for fixed installation only in open and ventilated cable tubes and cable ducts. FRNC = Flame Retardant Non Corrosive All silicon cables are available also in FRNC versions. The jacket designed with special-compound conform flame test method C to DIN VDE 0472 part 804 and IEC 60332-3 as well as HD 405.3. This special compound is self-extinguishing. Because of that these cables can be installed as security cable with functionality as for example in communal buildings, power stations, hotels, airports etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 74992 74993 74994 74995 74996 74997 74998 74999 75000 75001 75002 75003 75004 75005 75006 75007

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 16 G 1,5 20 G 1,5

Outer Ø approx. mm 6,4 7,0 7,6 8,5 6,8 7,2 7,8 8,8 8,8 8,9 9,9 10,8 12,0 16,1 18,2 19,4

Cop. weight kg / km 15,0 22,0 29,0 36,0 20,0 29,0 39,0 48,0 29,0 43,0 58,0 72,0 101,0 173,0 231,0 288,0

Weight approx. kg / km 53,0 64,0 84,0 101,0 60,0 78,0 95,0 116,0 82,0 98,0 122,0 148,0 187,0 315,0 446,0 566,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

E9

18 18 18 18 17 17 17 17 16 16 16 16 16 16 16 16

Part no. 75008 75009 75010 75011 75012 75013 75014 75015 75016 75017 75018 75019

No.cores x cross-sec. mm² 2 G 2,5 3 G 2,5 4 G 2,5 5 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 2 x 6 3 G 6 4 G 6 5 G 6

Outer Ø approx. mm 9,8 10,4 11,5 12,9 11,6 12,3 13,6 15,2 13,2 14,0 15,5 17,2

Cop. weight kg / km 48,0 72,0 96,0 120,0 77,0 115,0 154,0 192,0 115,0 173,0 230,0 288,0

Weight approx. kg / km 135,0 152,0 189,0 229,0 180,0 230,0 300,0 380,0 321,0 330,0 430,0 550,0

AWG-No. 14 14 14 14 12 12 12 12 10 10 10 10


H05SS-F / H05SST-F

heat-resistant multicore cable

Technical data

Cable structure

Ⴠ Heat-resistant multicore cable to DIN VDE 0282 part 15, HD 22.15 S1 Ⴠ Temperature range fixed installation -60 °C to +180 °C (250 °C for short time) Ⴠ Temperature limit at conductor in operation +180 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Specific volume resistivity min. 200 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned or bare1) copper conductor, stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 cl. 5 and IEC 60228 Ⴠ SiR core insulation, crosslinked (rubber compound) E I2 to DIN VDE 0207 part 20 Ⴠ Core identification to DIN VDE 0293-308 Ⴠ Green-yellow earth core, 3 cores and above Cores stranded in layers with optimal lay-length Ⴠ Outer jacket of crosslinked EM9 (rubber compound) to HD 22.3 S3 : 1994 / A1 : 1999 Ⴠ Jacket colour black (RAL 9005) Ⴠ Also available in other sheath colours Cable structure H05SST-F Ⴠ As per H05SS-F Ⴠ Polyester braiding

Properties

Ⴠ Behavior in fire: Test of vertical flame-propagation to DIN VDE 0482 part 265-2-1 and DIN EN 50265-2-1, not valid for the cables with polyesterbraiding (Type H05SST-F) Ⴠ Advantages Hardly changes of dielectric strength and the insulation resistance also at high temperatures Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C. These cables may be damaged by pulling over sharp-edges or by abrasion during the installation and application. To avoid this, it should be treated with great care during the installation and application of the cable.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Multicore cables insulated and sheathed with heat resistant silicone rubber without strain relieving elements are used in high temperatures or with contact to hot-surfaces. These cables are installed for fixed installation, mechanical protected, for internal wiring of lighting fixtures in industrial application. It is recommended for the application of the apparatus which are moving during the operation with less mechanical stress. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05SS-F Part no. 22290 22291 22292 22293 22294 22295 22296 22297 22298 22299 22300 22301 22302 22303 22304 22305 22306 22307 22308 22309

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 3 G 4 4 G 4 3 G 6 4 G 6

Outer Ø min. - max. mm 5,7 - 7,4 6,2 - 8,1 6,8 - 8,8 7,6 - 9,9 6,1 - 8,0 6,5 - 8,5 7,1 - 9,3 8,0 - 10,3 7,6 - 9,8 8,0 - 10,4 9,0 - 11,6 9,8 - 12,7 9,0 - 11,6 9,6 - 12,4 10,7 - 13,8 11,9 - 15,3 11,3 - 14,5 12,7 - 16,2 12,8 - 16,3 14,2 - 18,1

Cop. weight kg / km 14,4 21,6 28,8 36,0 19,2 29,0 38,4 48,0 29,0 43,0 58,0 72,0 48,0 72,0 96,0 120,0 115,0 154,0 173,0 230,0

Weight approx. kg / km 59,0 71,0 93,0 113,0 67,0 86,0 105,0 129,0 91,0 110,0 137,0 165,0 150,0 170,0 211,0 255,0 251,0 330,0 379,0 494,0

AWG-No. 18 18 18 18 17 17 17 17 16 16 16 16 14 14 14 14 12 12 10 10

H05SS-F Part no. 22343 22344 22345 22346 22347 22348 22349 22350 22351 22352 22353 22354 22355 22356 22357 22358 22359 22360 22361 22362

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 3 G 4 4 G 4 3 G 6 4 G 6

Outer Ø min. - max. mm 6,7 - 8,4 7,2 - 9,1 7,8 - 9,8 8,6 - 10,9 7,1 - 9,0 7,5 - 9,5 8,1 - 10,3 9,0 - 11,3 8,6 - 10,8 9,0 - 11,4 10,0 - 12,6 10,8 - 13,7 10,0 - 12,6 10,6 - 13,4 11,7 - 14,8 12,9 - 16,3 12,3 - 15,5 13,7 - 17,2 13,8 - 17,3 15,2 - 19,1

Cop. weight kg / km 14,4 21,6 28,8 36,0 19,2 29,0 38,4 48,0 29,0 43,0 58,0 72,0 48,0 72,0 96,0 120,0 115,0 154,0 173,0 230,0

Weight approx. kg / km 63,0 75,0 99,0 120,0 71,0 91,0 111,0 137,0 97,0 117,0 145,0 175,0 159,0 180,0 224,0 270,0 266,0 350,0 402,0 524,0

AWG-No. 18 18 18 18 17 17 17 17 16 16 16 16 14 14 14 14 12 12 10 10

Dimensions and specifications may be changed without prior notice. (RE01)

E 10

E


HELUFLON®-FEP-6Y

multi core, fluorinated polymeric materials,

-100°C up to +205°

Technical data

Cable structure

Properties

Ⴠ Fluorinated polymeric insulation FEP (Fluorethylenepropylene) Ⴠ Temperature range -100 °C to +205 °C (up to +230 °C for short time) Ⴠ Nominal voltage 600 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Minimum bending radius flexing 15x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 1x106 cJ/kg (up to 1 Mrad) Ⴠ Conductor temperature range plain copper +130 °C tinned copper +180 °C silver pl. copper +200 °C

Ⴠ Stranded copper wire, bare, tinned, silver Ⴠ Make-up fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation FEP-HELUFLON® Ⴠ Green-yellow earth core 0,25 mm² colour code to DIN VDE 0293-308 0,5 mm² and above black cores with white imprints Ⴠ Outer jacket FEP-HELUFLON® Ⴠ Colour black (RAL 9005)

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Higher insulation resistance Low dielectric loss Not flammable Resistant to micro-cultures Do not permit any fungus-formation Absolute ozone resistant Absolute weather resistant Water absorption <0,01% Minimal water vapour permeability (approx. 0,18 mgr/cm² in 24 hours) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application This cables are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These cables are non-flammable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

copper wire, tinned Part no. 24547 24548 24549 24550 24551 24552 24553 24554 24555 24556 24557 24558 24559 24560 24561 24562 24563 24564 24565

No.cores x cross-sec. mm² 2 x 0,25 3 G 0,25 4 G 0,25 5 G 0,25 7 G 0,25 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1

Outer Ø approx. mm 2,7 2,9 3,2 3,5 3,9 3,3 3,5 3,9 4,3 4,8 3,6 3,9 4,3 4,7 4,8 4,1 4,4 4,9 5,5

Cop. weight kg / km 5,0 7,5 10,0 12,5 17,5 9,8 14,7 19,6 24,5 34,3 14,4 21,6 29,0 36,0 50,0 19,0 29,0 38,0 48,0

Weight approx. kg / km 17,0 22,0 27,0 34,0 46,0 21,0 32,0 44,0 55,0 70,0 31,0 46,0 58,0 69,0 92,0 41,0 55,0 71,0 88,0

AWG-No. 24 24 24 24 24 20 20 20 20 20 18 18 18 18 18 17 17 17 17

copper wire, tinned Part no. 24566 24273 24274 24275 24501 24502 24503 24504 24505 24276 24277 24278 24279 24280 24281 24282 24283 24284 24285

No.cores x cross-sec. mm² 7 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 3 G 4 4 G 4 5 G 4

Outer Ø approx. mm 6,0 8,0 9,5 11,2 4,9 5,3 5,8 6,5 7,2 10,2 12,3 14,0 6,4 7,0 7,9 8,7 7,5 8,3 9,2

Cop. weight kg / km 67,0 115,2 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 260,0 360,0 72,0 96,0 120,0 168,0 115,0 154,0 192,0

Weight approx. kg / km 113,0 220,0 321,0 458,0 45,0 70,0 98,0 117,0 184,0 326,0 504,0 682,0 121,0 182,0 240,0 316,0 212,0 304,0 386,0

AWG-No. 17 17 17 17 16 16 16 16 16 16 16 16 14 14 14 14 12 12 12

Continuation Ⴇ

E 11


HELUFLON®-FEP-6Y

multi core, fluorinated polymeric materials,

-100°C up to +205° copper wire, bare Part no. 25914 25915 25916 25917 25918 25919 25920 25921 25922 25923 25924 25925 25926 25927 25928 25929 25930 25931 25932 25933 25934 25935 25936 25937 25938 25939 25940 25941 25942 25943 25944 25945 25946 25947 25948 25949 25950 25951

No.cores x cross-sec. mm² 2 x 0,25 3 G 0,25 4 G 0,25 5 G 0,25 7 G 0,25 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 3 G 4 4 G 4 5 G 4

Outer Ø approx. mm 2,7 2,9 3,2 3,5 3,9 3,3 3,5 3,9 4,3 4,8 3,6 3,9 4,3 4,7 5,4 4,1 4,4 4,9 5,5 6,0 8,0 9,5 11,2 4,9 5,3 5,8 6,5 7,2 10,2 12,3 14,0 6,4 7,0 7,9 8,7 7,5 8,3 9,2

Cop. weight kg / km 5,0 7,5 10,0 12,5 17,5 9,8 14,7 19,6 24,5 34,3 14,4 21,6 29,0 36,0 50,0 19,0 29,0 38,0 48,0 67,0 115,2 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 260,0 360,0 72,0 96,0 120,0 168,0 115,0 154,0 192,0

Weight approx. kg / km 17,0 22,0 27,0 34,0 46,0 21,0 32,0 44,0 55,0 70,0 31,0 46,0 58,0 69,0 92,0 41,0 55,0 71,0 88,0 113,0 220,0 321,0 458,0 45,0 70,0 98,0 117,0 184,0 326,0 504,0 682,0 121,0 182,0 240,0 316,0 212,0 304,0 386,0

AWG-No. 24 24 24 24 24 20 20 20 20 20 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 14 14 14 14 12 12 12

copper wire, silvered Part no. 25952 25953 25954 25955 25956 25957 25958 25959 25960 25961 25962 25963 25964 25965 25966 25967 25968 25969 25970 25971 25972 25973 25974 25975 25976 25977 25978 25979 25980 25981 25982 25983 25984 25985 25986 25987 25989 25990

No.cores x cross-sec. mm² 2 x 0,25 3 G 0,25 4 G 0,25 5 G 0,25 7 G 0,25 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 3 G 4 4 G 4 5 G 4

Outer Ø approx. mm 2,7 2,9 3,2 3,5 3,9 3,3 3,5 3,9 4,3 4,8 3,6 3,9 4,3 4,7 5,4 4,1 4,4 4,9 5,5 6,0 8,0 9,5 11,2 4,9 5,3 5,8 6,5 7,2 10,2 12,3 14,0 6,4 7,0 7,9 8,7 7,5 8,3 9,2

Cop. weight kg / km 5,0 7,5 10,0 12,5 17,5 9,8 14,7 19,6 24,5 34,3 14,4 21,6 29,0 36,0 50,0 19,0 29,0 38,0 48,0 67,0 115,2 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 260,0 360,0 72,0 96,0 120,0 168,0 115,0 154,0 192,0

Weight approx. kg / km 17,0 22,0 27,0 34,0 46,0 21,0 32,0 44,0 55,0 70,0 31,0 46,0 58,0 69,0 92,0 41,0 55,0 71,0 88,0 113,0 220,0 321,0 458,0 45,0 70,0 98,0 117,0 184,0 326,0 504,0 682,0 121,0 182,0 240,0 316,0 212,0 304,0 386,0

AWG-No. 24 24 24 24 24 20 20 20 20 20 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 14 14 14 14 12 12 12

Dimensions and specifications may be changed without prior notice. (RE01)

E 12

E


MULTITHERM® 400

halogen-free

Technical data

Cable structure

Ⴠ Special Cu-nickel silicone-insulated cable with enhanced heat resistance Ⴠ Temperature range -60 °C to +400 °C (up to +500 °C for short time) Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Cu wires, finely stranded, nickel plated (ASTM B 355) Ⴠ Core insulation of braided glass-fibre impregnated with silicone Ⴠ Second core insulation of glass-fibre braiding impregnated with silicone Ⴠ Overall lay up of cores Ⴠ Core identification according to colour coding listed below Ⴠ Common outer sheath of glass-fibre braiding impregnated with silicone Ⴠ Sheath colour grey

Properties

Ⴠ Asbestos and cadmium-free Colour code Ⴠ No. of cores with protective earth conductor 3 = gn-ye/bl/bn 4 = gn-ye/bk/bl/bn 5 = gn-ye/bk/bl/bn/wh 6 = gn-ye/bk/bl/bn/wh/rd 7 = gn-ye/bk/bl/bn/wh/rd/gy Ⴠ No. of cores without protective earth conductor 2 = bl/bn 3 = bk/bl/bn 4 = bk/bl/bn/wh 5 = bk/bl/bn/wh/rd 6 = bk/bl/bn/wh/rd/gy 7 = bk/bl/bn/wh/rd/gy/gn

Note

Ⴠ Enquire for further configurations and core cross sections for your requirements. Ⴠ We supply customised cables for temperature ranges up to approx. 1600 °C. Please enquire for minimum ordering quantities and delivery times. Ⴠ screened analogue type: MULTITHERM® 400 -ES see page E 20

Application

MULTITHERM 400 cables are used for applications where extremely high connecting and ambient temperatures can arise, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic factories, in furnace and power plant construction, during thermoplastic moulding processes etc. The special construction of the cable is designed for a recommended maximum temperature in damp environments of 220 °C and for dry environments above this temperature. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 51741 51742 51743 51744 51745 51746 51747 51748 51749 51750 51751 51752 51753 51754 51755 51756 51757 51758 51759 51760 51761 51762 51763 51764 51765 51766 51767 50060

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 2 x 1 3 x 1 4 x 1 5 x 1 6 x 1 7 x 1 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 6 x 1,5 7 x 1,5 2 x 2,5 3 x 2,5 4 x 2,5 5 x 2,5

Outer Ø approx. mm 6,2 6,4 7,5 8,0 8,6 8,7 6,7 7,0 8,0 8,8 9,5 9,7 6,9 7,8 8,3 9,1 9,8 10,0 8,0 8,3 9,1 10,0 10,7 11,0 9,2 9,7 10,6 11,8

Cop. weight kg / km 10,0 15,0 19,0 25,0 30,0 34,0 14,4 21,6 29,0 36,0 43,0 50,0 19,0 29,0 38,0 48,0 58,0 67,0 29,0 43,0 58,0 72,0 88,0 101,0 48,0 72,0 96,0 120,0

Weight approx. kg / km 47,0 50,0 70,0 81,0 97,0 105,0 55,0 66,0 86,0 103,0 119,0 130,0 63,0 82,0 98,0 119,0 138,0 150,0 87,0 103,0 128,0 150,0 175,0 190,0 135,0 153,0 190,0 230,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

E 13

20 20 20 20 20 20 18 18 18 18 18 18 17 17 17 17 17 17 16 16 16 16 16 16 14 14 14 14

Part no. 50061 50062 50063 50064 50065 50066 50067 50068 50069 50070 50071 50072

No.cores x cross-sec. mm² 6 x 2,5 7 x 2,5 2 x 4 3 x 4 4 x 4 5 x 4 7 x 4 3 x 6 4 x 6 5 x 6 4 x 10 4 x 16

Outer Ø approx. mm 12,8 13,0 11,0 11,4 13,0 14,5 16,5 14,2 16,2 17,7 20,0 24,5

Cop. weight kg / km 144,0 168,0 77,0 115,0 154,0 192,0 270,0 173,0 230,0 288,0 384,0 615,0

Weight approx. kg / km 270,0 295,0 191,0 224,0 285,0 360,0 485,0 340,0 442,0 535,0 710,0 990,0

AWG-No. 14 14 12 12 12 12 12 10 10 10 8 6


HELUTHERM® 145 MULTI-C

flexible, cross-linked, halogen-free,

Cu-screened, EMC-preferred type, meter marking

E

Technical data

Cable structure

Properties

Ⴠ Halogen-free control and connecting cable with increased heat resistance Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +145 °C in short-circuit +250 °C Ⴠ Nominal voltage U0/U 300/500 V up to 1,0 mm² U0/U 450/750 V at 1,5 mm² with protected fixed installation U0/U 600/1000 V at 1,5 mm² Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius for fixed installation 4x cable ø in operation to -30 °C 12x cable ø in operation to +60 °C 8x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Approval Germanischer Lloyd

Ⴠ Tinned copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked and halogen-free Ⴠ Black cores with continuous white numbering Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Polyolefin-Copolymer, cross-linked and halogen-free outer sheath Ⴠ Colour black Ⴠ with meter marking, change-over in 2011 Ⴠ Different insulation- and outer sheath in other colours available on request Note Ⴠ unscreened analogue type: HELUTHERM® 145 MULTI see page E 5

Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These control cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ *PEQI XIWX (unit flame test) to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3-22, IEC 60332-3-22 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Ⴠ *PEQI XIWX (cable) to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ 'SVVSWMZIRIWW SJ GSQFYWXMSR KEWIW according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ ,EPSKIR JVII according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ 7QSOI HIRWMX] to VDE 0482 part 268-1 and 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (DIN VDE 0472 part 816)

Application These halogen-free, cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties are used for wiring up the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards. A very long service life is also given on account of their excellent high-temperature stability. These cables exhibit good resistance to weathering as well as being very stable to temperature, moisture, ozone and UV radiation. These cables are therfore mainly used for traffic control systems and diverse outdoor applications. The development of smoke is low and no corrosive gases are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and unnecessary loss of life can be prevented. The extent of the damage to costly control and monitoring systems and the concrete and steel structures of buildings and plant due to fire is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring and control cables provide a significant contribution in safety engineering and environmental protection. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 52194

No.cores x cross-sec. mm² 2 x 0,25

Outer Ø approx. mm 5,0

Cop. weight kg / km 16,0

Weight approx. kg / km 36,0

AWG-No. 24

Part no. 52195

No.cores x cross-sec. mm² 3 x 0,25

Outer Ø approx. mm 5,5

Cop. weight kg / km 21,0

Weight approx. kg / km 44,0

AWG-No. 24

Continuation Ⴇ

E 14


HELUTHERM® 145 MULTI-C Cu-screened, Part no. 52196 52197 52198 52199 52200 52201 52202 52203 52204 52205 52206 52207 52208 52209 52210 52211 52212 52213 52214 52215 52216 52217 52218 52219 52220 52221 52222 52223 52224 52225 52226 52227 52228 52229 52230 52231 52232 52233 52234 52235 52236 52237 52238 52239 52240

EMC-preferred type, meter

No.cores x cross-sec. mm² 5 x 0,25 7 x 0,25 1 x 0,5 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 14 x 0,5 16 x 0,5 19 x 0,5 21 x 0,5 1 x 0,75 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 14 x 0,75 16 x 0,75 19 x 0,75 21 x 0,75 1 x 1 2 x 1 3 x 1 4 x 1 5 x 1 6 x 1 7 x 1 8 x 1 10 x 1 12 x 1 14 x 1 16 x 1 19 x 1 21 x 1 1 x 1,5

Outer Ø approx. mm 6,4 7,5 3,7 5,6 6,1 6,7 7,3 7,9 8,4 9,0 10,0 10,0 11,0 11,7 12,8 13,5 4,0 6,6 6,9 7,6 8,3 8,9 9,9 10,6 11,5 11,5 12,2 12,9 14,5 15,3 4,2 7,0 7,4 8,1 8,9 9,5 10,5 11,4 12,5 12,5 13,5 14,3 16,2 17,0 4,8

Cop. weight kg / km 29,0 37,0 15,0 29,0 38,0 45,0 51,0 66,0 68,0 80,0 93,0 107,0 122,0 129,0 158,0 167,0 18,0 38,0 50,0 58,0 70,0 85,0 90,0 110,0 140,0 148,0 167,0 183,0 212,0 230,0 20,0 31,0 56,0 66,0 95,0 105,0 109,0 130,0 138,0 164,0 198,0 203,0 235,0 257,0 22,0

Weight approx. kg / km 68,0 95,0 24,0 55,0 64,0 78,0 95,0 106,0 122,0 138,0 161,0 170,0 193,0 216,0 253,0 281,0 29,0 71,0 82,0 100,0 117,0 135,0 158,0 178,0 207,0 220,0 250,0 282,0 335,0 370,0 33,0 78,0 92,0 112,0 134,0 164,0 192,0 219,0 254,0 270,0 308,0 350,0 447,0 492,0 42,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

E 15

flexible, cross-linked, halogen-free,

marking

24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16

Part no. 52241 52242 52243 52244 52245 52246 52247 52248 52249 52250 52251 52252 52253 52254 52255 52256 52257 52258 52259 52260 52261 52262 52263 52264 52265 52266 52267 52268 52269 52270 52271 52272 52273 52274 52275 52276 52277 52278 52279 52280 52281 52282 52283 52284 52285 52286 52287 52288 52289 52290 52291 52292

No.cores x cross-sec. mm² 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 6 x 1,5 7 x 1,5 8 x 1,5 10 x 1,5 12 x 1,5 14 x 1,5 16 x 1,5 19 x 1,5 21 x 1,5 1 x 2,5 2 x 2,5 3 x 2,5 4 x 2,5 5 x 2,5 6 x 2,5 7 x 2,5 8 x 2,5 10 x 2,5 12 x 2,5 14 x 2,5 16 x 2,5 19 x 2,5 21 x 2,5 1 x 4 2 x 4 3 x 4 4 x 4 5 x 4 6 x 4 7 x 4 8 x 4 10 x 4 12 x 4 14 x 4 1 x 6 2 x 6 3 x 6 4 x 6 5 x 6 6 x 6 7 x 6 1 x 10 2 x 10 3 x 10 4 x 10 5 x 10 6 x 10 7 x 10

Outer Ø approx. mm 8,2 8,7 9,4 10,5 11,5 12,6 13,7 15,0 15,0 16,0 17,0 19,3 20,3 5,6 9,8 10,4 11,5 12,6 13,8 15,3 16,5 18,3 18,3 19,6 20,7 23,5 24,4 6,3 10,9 11,5 12,8 14,3 15,6 17,0 18,3 20,7 20,7 22,1 6,9 12,1 12,8 14,3 16,0 17,4 19,3 8,4 15,1 16,4 18,1 20,2 22,3 24,3

Cop. weight kg / km 58,0 71,0 86,0 104,0 118,0 136,0 172,0 193,0 222,0 272,0 285,0 331,0 367,0 28,0 96,0 146,0 150,0 200,0 227,0 235,0 265,0 326,0 376,0 428,0 480,0 557,0 606,0 56,0 135,0 178,0 220,0 259,0 302,0 355,0 392,0 480,0 557,0 636,0 81,0 175,0 240,0 305,0 441,0 473,0 505,0 124,0 265,0 370,0 485,0 610,0 715,0 820,0

Weight approx. kg / km 105,0 121,0 156,0 188,0 225,0 264,0 308,0 361,0 383,0 458,0 515,0 639,0 705,0 59,0 148,0 183,0 221,0 273,0 326,0 397,0 475,0 542,0 582,0 681,0 778,0 948,0 1042,0 86,0 196,0 248,0 316,0 376,0 452,0 555,0 655,0 767,0 829,0 948,0 108,0 255,0 330,0 429,0 536,0 624,0 751,0 170,0 409,0 550,0 715,0 882,0 1026,0 1195,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 8 8 8 8 8 8 8


SiHF/GL-P silicon mulitcore cable, steel braiding, halogen-free

Technical data

Cable structure

Ⴠ Special silicone multicore cable with higher heat-resistance range adapted to DIN VDE 0250 part 1 and part 816 Ⴠ Temperature range -60 °C to +180 °C (up to +220 °C for short time) Ⴠ Temperature limit at the conductor in operation +180 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Power rating at ambient temperature up to +145 °C to DIN VDE 0100 for higher temperatures valid: 150 °C - load value 100% 155 °C - load value 91% 160 °C - load value 82% 165 °C - load value 71% 170 °C - load value 58% 175 °C - load value 41% Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned copper conductors fine wire to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Silicone core insulation Ⴠ Core colours according DIN VDE 0293-308 Ⴠ Core colour - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outer jacket of silicone Ⴠ Jacket colour preferably redbrown Ⴠ Glass fibre tape over the jacket Ⴠ Galvanized steel wire outer braiding

Properties

Ⴠ Advantages Hardly changes of dielectric strength and the insulation resistance also at high temperatures, high ignition or flash point, in case of fire, forms an insulating layer of SiO2 Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen Ⴠ Corrosivity of combustion gases (Halogen-free) according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Behaviour in fire no flame propagation test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core.

Application Silicone cables screened with steel braiding were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant for permanent temperature up to +180 °C, for short time operation up to +220 °C. The good performance of the environmental resistant properties means that silicone cables can be used at temperatures down to -60 °C. Silicone cables are halogen-free cables and are especially suited for installation in power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement factories. The screened steel braiding ensures a disturbance-free transmission of signals and impulses. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 23062 23063 23064 23065 23067 23068 23069 23070 23071 23073 23074 23075 23076 23077 23078 23079 23080 23081 23082 23083

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 12 G 1,5 14 G 1,5 18 G 1,5

Outer Ø approx. mm 7,9 8,3 9,3 10,0 10,7 8,0 8,9 9,4 10,4 11,1 9,0 9,5 10,3 11,0 12,0 12,0 13,0 15,5 16,2 18,7

Cop. weight kg / km 14,4 21,6 29,0 36,0 50,0 19,0 29,0 38,0 48,0 67,0 29,0 43,0 58,0 72,0 86,0 101,0 115,0 173,0 202,0 259,0

Weight approx. kg / km 90,0 101,0 129,0 157,0 177,0 97,0 122,0 141,0 166,0 197,0 127,0 145,0 173,0 202,0 240,0 244,0 261,0 327,0 382,0 440,0

AWG-No. 18 18 18 18 18 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16

Part no. 23084 23085 23086 23087 23088 23089 23090 23091 23092 23093 23094 23095 23096 23097 23098 23099 23100 23101 23102 23103

No.cores x cross-sec. mm² 24 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 7 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 4 G 10 4 G 16 4 G 25

Outer Ø approx. mm 21,5 10,7 11,2 12,1 13,3 14,3 14,4 12,5 13,0 15,0 16,0 17,5 15,1 15,9 18,0 19,4 20,7 22,1 26,1 30,4

Cop. weight kg / km 346,0 48,0 72,0 96,0 120,0 144,0 168,0 77,0 115,0 154,0 192,0 269,0 115,0 173,0 230,0 288,0 403,0 384,0 614,0 960,0

Weight approx. kg / km 600,0 187,0 205,0 278,0 322,0 351,0 380,0 240,0 311,0 384,0 454,0 633,0 321,0 432,0 544,0 656,0 768,0 925,0 1235,0 1700,0

AWG-No. 16 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 6 4

Dimensions and specifications may be changed without prior notice. (RE01)

E 16

E


SiHF-C-Si

silicon multicore cable, halogen-free, Cu-screened, EMC-preferred type,

meter marking

Technical data

Cable structure

Properties

Ⴠ Special silicone-insulated cable with higher heat-resistance adapted to DIN VDE 0250 part 1 and part 816 Ⴠ Temperature range -60 °C to +180 °C (+220 °C for short time) Ⴠ Temperature limit at the conductor in operation +180 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Power rating at ambient temperatures up to +145 °C according to DIN VDE 0100 150 °C - load value 100% 155 °C - load value 91% 160 °C - load value 82% 165 °C - load value 71% 170 °C - load value 58% 175 °C - load value 41% Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned copper conductor fine wire according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of silicone Ⴠ Core colours according DIN VDE 0293-308 Core colour - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Inner sheath of silicone Ⴠ Braid of tinned Cu wires, coverage approx. 85% Ⴠ Silicone-rubber-insulated common outer jacket Ⴠ Jacket preferentially redbrown colour Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen and UV Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Burning behaviour no propagation of fire testing according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analoguetype: SiHF see page E 7

Application Silicone-rubber-insulated cables are used for all applications where the cable insulation is subjected to high temperature fluctuations. These cables are heat-resistant for continuous use at temperatures up to +180 °C, as well as for short periods of time at +220 °C. Silicone-rubber-insulated cables can also be used at low temperatures down to -60 °C because of the excellent weathering resistance of the material. These cables are halogen-free and hence are particularly suitable for applications in iron and steel works, rolling mills, foundries, in aircraft construction and ship building, as well as in cement, glass and ceramic plants. Silicone-rubber-insulated cables have demonstrated proven applications in projector and high-power lighting fixtures as well as all types of heating equipment. An interference-free transmission of signals and pulse is assured by the high screening density. The ideal interference-protected silicone multicore flexible cable for such applications as given above. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 23151 23152 23153 23154 23155 23156 23157 23158 23159 23291

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 25 G 0,5

Outer Ø approx. mm 8,0 8,3 9,1 9,9 10,9 12,8 13,5 15,1 15,9 18,5

Cop. weight kg / km 55,5 60,8 66,5 81,6 92,2 124,0 134,4 170,2 181,0 230,1

Weight approx. kg / km 101,0 118,0 131,0 153,0 173,0 242,0 263,0 326,0 351,0 348,0

AWG-No. 20 20 20 20 20 20 20 20 20 20

Part no. 23160 23161 23162 23163 23164 23165 23166 23167 23168 23292

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 25 G 0,75

Outer Ø approx. mm 9,0 9,4 10,4 11,3 12,0 13,9 15,2 16,9 18,0 20,8

Cop. weight kg / km 61,4 69,1 86,7 95,2 113,3 165,2 180,3 212,2 282,1 297,4

Weight approx. kg / km 124,0 136,0 159,0 180,0 212,0 306,0 333,0 418,0 453,0 468,0

AWG-No. 18 18 18 18 18 18 18 18 18 18

Continuation Ⴇ

E 17


SiHF-C-Si

silicon multicore cable, halogen-free, Cu-screened, EMC-preferred type,

meter marking

Part no. 23169 23170 23171 23172 23173 23174 23175 23176 23177 23293 23178 23179 23180 23181 23182 23183 23184 23185 23186 23294

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 10 G 1 12 G 1 16 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 25 G 1,5

Outer Ø approx. mm 9,4 9,8 11,1 12,0 12,7 14,7 15,8 17,4 18,5 21,8 10,8 11,2 12,0 12,8 13,6 14,7 15,8 17,4 20,6 24,2

Cop. weight kg / km 66,7 86,2 96,8 108,3 141,2 190,0 209,8 251,8 297,4 329,0 87,7 103,5 131,7 148,5 193,4 268,5 298,4 362,3 394,0 488,2

Weight approx. kg / km 132,0 153,0 173,0 202,0 243,0 238,0 371,0 468,0 526,0 559,0 172,0 198,0 235,0 281,0 345,0 482,0 531,0 662,0 720,0 791,0

AWG-No. 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16

Part no. 23187 23188 23189 23190 23191 23192 23193 23150 23194 23195 23196 23197 23198

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 4 G 4 5 G 4 2 x 6 4 G 6 5 G 6 4 G 10 4 G 16 4 G 25

Outer Ø approx. mm 12,0 12,9 13,8 14,8 15,8 16,0 17,4 15,8 18,1 20,0 23,2 25,2 31,0

Cop. weight kg / km 122,3 147,7 188,6 214,9 265,7 294,0 374,0 171,0 449,0 563,0 759,0 1180,0 1810,0

Weight approx. kg / km 230,0 275,0 340,0 394,0 488,0 520,0 653,0 350,0 781,0 982,0 1294,0 1988,0 2995,0

AWG-No. 14 14 14 14 14 12 12 20 10 10 8 6 4

Dimensions and specifications may be changed without prior notice. (RE01)

Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High flexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits

You can find conduits in our catalogue Cable Accessories. Request it now at www.helukabel.de

E 18

E


THERMFLEX 180 EWKF-C

silicone multicore cable, Cu-screened,

halogen-free, +180°C, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ in adapted to DIN VDE 0250 part 816 Ⴠ Temperature range flexing -25 °C to +180 °C fixed installation -60 °C to +180 °C (short time operation +220 °C) Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad) Ⴠ Insulation integrity continuance of insulation effects under fire condition according to IEC 60331 and DIN VDE 0472 part 814 Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Behaviour in fire no flame propagation, test according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Ⴠ Tinned copper conductor, stranded to DIN VDE 0295, cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Silicone core insulation, EI2 to DIN VDE 0207 part 20 Ⴠ Core identification to DIN VDE 0293-308 up to 5 cores one-coloured, 6 and more cores black with white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special silicone inner sheath Ⴠ Tinned copper braided screaning, covering approx. 85% Ⴠ Silicone outer jacket, 2GM1 to DIN VDE 0207 part 21 Ⴠ Jacket colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Smoke density - low Ⴠ Due to the special abrasive and notch resistance outer jacket, these cables are suitable for heavy loading of mechanical stresses than the usual standard silicone cables Ⴠ Hardly changes of dielectric strength and the insulation resistance also at high temperatures Ⴠ High ignition or flash point Ⴠ In case of fire, forms an insulating layer of SiO2 Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen, ozone

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ EWKF = Improved values to E=tearing resistance, W=breaking strength propagation, K=notch strength, F=flexibility Ⴠ unscreened analogue type: THERMFLEX 180 EWKF see page E 9

Application

These cables are ideal for use everywhere, where increased mechanical stresses for the installation and operation are required. Silicone-rubber-insulated cables are used for all applications where the cable insulation is subjected to high temperature fluctuations. Suitable for installation at high temperature influence in dry, damp and in the open air. As flexible connecting cable for low mechanical stress i.e. sauna, solar installations, foundries and steel plants. This cable can be used for fixed installation only in open and ventilated cable tubes and cable ducts. An interference-free transmission of signals and pulse is assured by the high screening density. The ideal interference-protected silicone multicore flexible cable for such applications as given above. EMC = Electromagnetic compatibillity FRNC = Flame Retardant Non Corrosive All silicon cables are available also in FRNC versions. The jacket designed with special-compound conform flame test method C to DIN VDE 0472 part 804 and IEC 60332-3 as well as HD 405.3. This special compound is self-extinguishing. Because of that these cables can be installed as security cable with functionality as for example in communal buildings, power stations, hotels, airports etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 79804 79805 79806 79807 79808 79809 79810 79811 79812 79813 79814 79815 79816 701219

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5

Outer Ø approx. mm 9,0 9,4 10,4 11,2 9,4 9,8 10,7 11,6 10,8 11,2 12,0 12,8 13,6 17,2

Cop. weight kg / km 61,4 69,1 86,7 95,2 66,7 86,2 96,8 108,3 87,7 103,5 131,7 148,5 193,4 298,4

Weight approx. kg / km 124,0 136,0 160,0 180,0 132,0 154,0 176,0 207,0 170,0 190,0 231,0 282,0 342,0 531,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

E 19

18 18 18 18 17 17 17 17 16 16 16 16 16 16

Part no. 79817 79818 79819 79820 79821 79822 79823 79824 79825 79826 79827 79828 79829 79830

No.cores x cross-sec. mm² 16 G 1,5 20 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 2 x 6 3 G 6 4 G 6 5 G 6

Outer Ø approx. mm 20,0 21,3 12,0 12,9 13,9 14,8 14,2 14,9 16,0 17,4 15,8 16,6 18,1 20,0

Cop. weight kg / km 362,3 405,1 122,3 147,7 188,6 214,9 137,0 178,1 294,0 374,0 185,0 241,1 449,0 563,0

Weight approx. kg / km 660,0 766,0 230,0 275,0 340,0 395,0 308,0 364,0 511,0 630,0 418,0 612,0 781,0 980,0

AWG-No. 16 16 14 14 14 14 12 12 12 12 10 10 10 10


MULTITHERM® 400 -ES halogen-free, high-grade steel braiding

Technical data

Cable structure

Ⴠ Special core insulation for high temperatures Ⴠ Temperature range -60 °C to +400 °C Ⴠ Permissible temperature +200 °C to +400 °C (up to +500 °C for short time) Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Cu wires, finely stranded, nickel plated (ASTM B 355) Ⴠ Core insulation of braided glass-fibre impregnated with silicone Ⴠ Second core insulation of glass-fibre braiding impregnated with silicone Ⴠ Overall lay up of cores Ⴠ Core identification according to colour coding listed below Ⴠ Common outer sheath of glass-fibre braiding impregnated with silicone Ⴠ Sheath colour grey Ⴠ Overall screen of braided high-grade steel, coverage approx. 80%

Properties

Ⴠ Asbestos and cadmium-free Colour code Ⴠ No. of cores with protective earth conductor 3 = gn-ye/bl/bn 4 = gn-ye/bk/bl/bn 5 = gn-ye/bk/bl/bn/wh 6 = gn-ye/bk/bl/bn/wh/rd 7 = gn-ye/bk/bl/bn/wh/rd/gy Ⴠ No. of cores without protective earth conductor 2 = bk/bn 3 = bk/bl/bn 4 = bk/bl/bn/wh 5 = bk/bl/bn/wh/rd 6 = bk/bl/bn/wh/rd/gy 7 = bk/bl/bn/wh/rd/gy/gn

Note

Ⴠ Please enquire for further configurations and core cross sections for your requirements. Ⴠ unscreened analogue type: MULTITHERM® 400 see page E 13

Application

Where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power plant construction, in the chemical industry, nuclear technology, crude oil engineering, in technical applications in medicine, as well as for wiring resistances in electrical heating equipment, furnaces and machinery in thermoplastic forming. Due to the special construction of the cable, a maximum temperature of approx. 220 °C is recommended for use in damp environments. Applications at temperatures above this should be used in dry environments only. The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The braided screen can also be used for earthing purposes. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x Outer Ø cross-sec. approx. mm² mm 52018 52019 52020 52021 52022 52023 52024 52025 52026 52027 52028 52029 52030 52031 52032 52033 52034 52035 52036 52037 52038 52039 52040 52041 52042 52043 52044 52045

2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 2x1 3x1 4x1 5x1 6x1 7x1 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 6 x 1,5 7 x 1,5 2 x 2,5 3 x 2,5 4 x 2,5 5 x 2,5

7,1 7,3 8,4 8,9 9,5 9,6 7,6 7,9 8,9 9,7 10,4 10,6 7,8 8,7 9,2 10,0 10,7 10,9 8,9 9,2 10,0 10,9 11,6 11,9 10,1 10,6 11,5 12,7

Cop. weight kg / km 10,0 15,0 19,0 25,0 30,0 34,0 14,4 21,6 29,0 36,0 43,0 50,0 19,0 29,0 38,0 48,0 58,0 67,0 29,0 43,0 58,0 72,0 88,0 101,0 48,0 72,0 96,0 120,0

Max. permiss. current carrying capacity at +340°C (A) 3,3 3,1 3 2,9 2,8 2,7 5,1 5,1 4,9 4,7 4,5 4,4 7 6,7 6,4 6,2 6 5,8 9,4 9 8,6 8,3 8 7,8 12,2 11,6 11,2 10,8

Weight approx. kg / km

AWG-No.

84,0 89,0 111,0 126,0 146,0 158,0 95,0 109,0 131,0 157,0 177,0 190,0 105,0 126,0 148,0 174,0 198,0 212,0 132,0 153,0 183,0 212,0 241,0 259,0 191,0 213,0 256,0 307,0

20 20 20 20 20 20 18 18 18 18 18 18 17 17 17 17 17 17 16 16 16 16 16 16 14 14 14 14

Part no. No.cores x Outer Ø cross-sec. approx. mm² mm 52046 52047 52048 52049 52050 52051 52052 52053 52054 52055 52056 52057

6 x 2,5 7 x 2,5 2x4 3x4 4x4 5x4 7x4 3x6 4x6 5x6 4 x 10 4 x 16

14,9 15,1 11,9 12,3 15,1 15,6 16,6 16,3 18,3 19,8 22,1 26,6

Cop. weight kg / km 144,0 168,0 77,0 115,0 154,0 192,0 270,0 173,0 230,0 288,0 384,0 615,0

Max. permiss. current carrying capacity at +340°C (A) 10,4 10,1 16 15,3 14,6 14,1 13,3 20 19 18 26 34

Weight approx. kg / km 359,0 388,0 260,0 303,0 378,0 458,0 593,0 442,0 567,0 671,0 866,0 1203,0

AWG-No.

14 14 12 12 12 12 12 10 10 10 8 6

Dimensions and specifications may be changed without prior notice. (RE01)

E 20

E


Photo: HELUKABEL速

Allweather and Rubber Cables

F1


Allweather and Rubber Cables HELUKABEL® supply mainly from stock light, middle and heavy rubber cables, drum cables with polyurethane or neoprene outer jacket, elevator control cables with central or external support cores, connecting cables for submersible pumps and other special cables. One of the biggest stocks of special cables in Germany makes this possible with a fast delivery time. Our well trained sales team with long term experience and the latest technology know how to solve your cable problems. Because of the permanent developments and tests it is possible for HELUKABEL® to manufacture cables with the newest and proven materials. We would like to construct and manufacture “your“ cable.

F2

F


Contents Description YELLOWFLEX, cold flexible, robust, meter marking ........................................................................................................................................

H05 RR-F / H05 RN-F, rubber-sheathed cable .................................................................................................................................. H07 RN-F, rubber-sheathed cable, harmonized type ........................................................................................................................

A07 RN-F, rubber-sheathed cable, authorised national type ....................................................................................................................

NEOPREN Command Cable, flexible, colour or number coded with support organ ............................................................................................

LIFT-TRAGO-30 / -60, lift hoist control cable, pendal length 30m resp. 60m ....................................................................................................... TRAGO / Lift-2S, Lift and Hoist Control Cables 300/500V .................................................................................................................................

H07 ZZ-F, control cable, cross linked, halogen-free ....................................................................................................................................

NSSHĂ–U, heavy duty rubber cable for mining working, 0,6/1kV .....................................................................................................................

F3

Page F 4 F 5 F 6 F 8 F 9

F 10 F 11 F 12 F 14


YELLOWFLEX

cold flexible, robust, meter marking

Technical data

Cable structure

Properties

Ⴠ Rubber sheathed cable acc. to DIN VDE 0282 Part 4, HD 22.4 S4 Ⴠ Temperature range flexing -25 °C to +60 °C fixed installation -30 °C to +60 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 450/750 V with protected fixed installation U0/U 600/1000 V Ⴠ Highest permissible operating voltage in three-phase and one-phase a.c. systems U0/U 476/825 V in d.c. systems U0/U 619/1238 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius for fixed installation 4x cable ø for guiding over roller 7,5x cable ø during winding on drums 5-7x cable ø

Ⴠ Bare copper conductor, fine wire to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and/or HD 383 Ⴠ Rubber core insulation, EI4 to DIN VDE 0282 part 1 Ⴠ Core colours according DIN VDE 0293-308 Core colour - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special outer sheath, EM2 to DIN VDE 0282 part 1 Ⴠ Sheath colour Yellow (RAL 1021) Ⴠ with meter marking, change-over in 2011 Ⴠ Individual printing: Ⴠ Article numbers for individual printing: Art.No. 37359 for 3G1,5 mm² Art.No. 37360 for 3G2,5 mm² Art.No. 37361 for 5G1,5 mm² Art.No. 37362 for 5G2,5 mm² Ⴠ Usual length: 500m or 1000m drum Ⴠ Minimum quantity 500m drum Ⴠ price for 500m drum 102,25 Euro price for 1000m drum 153,40 Euro

Ⴠ Tests Flame-retardant acc. to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Increased stability Ⴠ Tear-resistant Ⴠ Resistant to Atmospheric influences Hydrolysis UV-radiation Ⴠ Largely resistant to Oils and fats Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ individual marking

Application These robust rubber sheathed cables can be used where high demands are placed flexibility and mechanical stress. For application on construction sites, in steel works and rolling mills in heating and air-conditioning systems, in the bottling industry, in machinery and plant construction, in the chemical industry and painting systems, as well as for the professional and the hobby enthusiast. The choice of yellow as the sheath colour ensures additional safety. Can be used in potentially explosive areas acc. to DIN VDE 0165. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 37259 37260 37261 37262 37263 37264 37265 37266 37267 37268 37269 37270 37271 37272

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø approx. mm 8,4 9,2 9,7 11,0 9,2 9,8 11,5 12,0 16,5 18,3 11,0 11,8 12,7 14,1

Cop. weight kg / km 19,0 29,0 38,0 48,0 29,0 43,0 58,0 72,0 101,0 175,0 48,0 72,0 96,0 120,0

Weight approx. kg / km 98,0 131,0 150,0 220,0 135,0 165,0 200,0 241,0 375,0 460,0 194,0 235,0 290,0 347,0

AWG-No. 17 17 17 17 16 16 16 16 16 16 14 14 14 14

Part no. 37273 37274 37275 37276 37277 37278 37279 37280 37281 37282 37283 37284 37285 37286

No.cores x cross-sec. mm² 2 x 4 3 G 4 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35

Outer Ø approx. mm 13,0 14,1 15,8 17,1 18,2 19,1 23,0 25,8 26,3 29,1 31,7 35,2 36,8 40,6

Cop. weight kg / km 77,0 115,0 154,0 192,0 230,0 288,0 384,0 480,0 614,0 768,0 960,0 1200,0 1344,0 1680,0

Weight approx. kg / km 282,0 322,0 397,0 486,0 541,0 652,0 952,0 1203,0 1260,0 1550,0 1860,0 2250,0 2374,0 2752,0

AWG-No. 12 12 12 12 10 10 8 8 6 6 4 4 2 2

Dimensions and specifications may be changed without prior notice. (RF01)

Also available as pre-assembled cable - see page U 52.

F4

F


H05 RR-F / H05 RN-F

rubber-sheathed cable

Technical data

Cable structure

Properties

Ⴠ To DIN VDE 0282 part 4, HD 22.4 S4 ฬ IEC 60245-4 Ⴠ H05 RR-F zusätzlich nach BS 6500 Ⴠ Temperature range -30 °C to +60 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Max. operating voltage three-phase and one-phase a.c. U0/U 318/550 V for direct current U0/U 413/825 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Bare copper conductors, fine stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ Rubber core insulation EI4 to DIN VDE 0282 part 1 Ⴠ Cores laid up Ⴠ Cores colour coded to DIN VDE 0293-308 Ⴠ Outer jacket black: RR-F = Rubber, EM 3 to DIN VDE 0282 part 1 RN-F = EM 2 to DIN VDE 0282 part 1

Ⴠ Oils and fats are allowed to come in touch Ⴠ Tests Behaviour on fire according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ H05 RR-F is replaced the former type NLH and NMH up to 2,5 mm². Ⴠ H05 RN-F is replaced to former type NMHÖU up to 1 mm². at 1,5 mm² - not in VDE; adapted to VDE (H)05 RN-F Art.no. 36008 = national type: A-05 RN-F Art-no. 36007 = (A)05 RN-F, outer jacket colour grey, for window shades manufacturer

Application H05 RR-F These cables are suitable for connecting electrical appliances, for example vacuum cleaner, flat irons, soldering irons, kitchen appliances, toaster, stoves etc. They were also used for medium mechanical stress in households and offices. These cables are suitable for fixed installation in partition walls, furniture, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also permitted to tailor workshops and of that kind) or in agriculture plants and for connecting commercial electrical tools. H05 RN-F These cables are suitable for connecting electrical equipment with low mechanical stress in dry, damp and wet places as well in open air, for example as connection cable for horticulture tools. These cables can be used in contact with fats and oils (for example deep fryer). They are also suitable for fixed installation, for example in furniture, decoration covering, partition walls and in hollow spaces of prefabricated building parts. The installation in hazardous areas is allowed. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05 RR-F Part no. 35001 35005 35009 35019 35002 35006 35010 35020 35003 35007 35011 35013 35004 35008 35012 35014 35015 35017 35016 35018

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 3 G 4 4 G 4 3 G 6 4 G 6

Outer Ø min. - max. mm 5,7 - 7,4 6,2 - 8,1 6,8 - 8,8 7,6 - 9,9 6,1 - 8,0 6,5 - 8,5 7,1 - 9,3 8,0 - 10,3 7,6 - 9,8 8,0 - 10,4 9,0 - 11,6 9,8 - 12,7 9,0 - 11,6 9,6 - 12,4 10,7 - 13,8 11,9 - 15,3 11,3 - 14,5 12,7 - 16,2 12,8 - 16,3 14,2 - 18,1

Cop. weight kg / km 14,4 21,6 29,0 36,0 19,0 29,0 38,0 48,0 29,0 43,0 58,0 72,0 48,0 72,0 96,0 120,0 115,0 154,0 173,0 230,0

Weight approx. kg / km 60,0 74,0 78,0 99,0 72,0 85,0 98,0 134,0 98,0 120,0 150,0 180,0 145,0 170,0 220,0 270,0 260,0 340,0 361,0 462,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RF01)

F5

18 18 18 18 17 17 17 17 16 16 16 16 14 14 14 14 12 12 10 10

H05 RN-F Part no. 36001 36003 36007 36008 36002 36004 36005 36006

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 4 G 0,75 2 x 1 3 G 1 3 G 1,5 5 G 1,5

Outer Ø min. - max. mm 5,7 - 7,4 6,2 - 8,1 6,8 - 8,8 6,8 - 8,8 6,1 - 8,0 6,5 - 8,5 8,6 - 11,0 10,5 - 13,5

Cop. weight kg / km 14,4 21,6 29,0 29,0 19,0 29,0 43,0 72,0

Weight approx. kg / km 78,0 94,0 90,0 90,0 94,0 114,0 157,0 228,0

AWG-No. 18 18 18 18 17 17 16 16


H07 RN-F

rubber-sheathed cable, harmonized type

Technical data

Cable structure

Ⴠ Rubber sheathed cable H07 RN-F to DIN VDE 0282 part 4, HD 22.4 S4, BS7919 ฬIEC 60245-4 Ⴠ Temperature range -30 °C to +60 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 450/750 V in case of protected and fixed installation U0/U 600/1000 V Ⴠ Max. permissible operating voltage in three phase and one phase a.c. system U0/U 476/825 V direct current-system U0/U 619/1238 V Ⴠ Test voltage 2500 V Ⴠ Permanent tensile load max. 15 N/mm² Ⴠ Minimum bending radius for fixed installation 4x cable ø for guiding over roller 7,5x cable ø during winding on drums 5-7x cable ø

Ⴠ Copper conductor fine wire stranded, bare to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ Rubber core insulation EI4 to DIN VDE 0282 part 1 Ⴠ Insulation thickness to DIN VDE 0282 part 4 Ⴠ Core identification to DIN VDE 0293-308 Ⴠ Core colours -up to 5 cores one-coloured -6 and more cores, black with numbering -3 and above, with green-yellow earth core -2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outer jacket of rubber black, rubber compound to DIN VDE 0282 part 1 Ⴠ Sheath thickness to DIN VDE 0282 part 4

Properties

Ⴠ Resistant to Weather Ⴠ Test Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ozone resistant of the insulation to DIN VDE 0472 part 805, test method A or part 805 A1, test method C Ⴠ Oil resistant Test according to EN 60811-2-1

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Further dimensions and cross-sections available on request. Ⴠ H07 RN-F = harmonized rubber-sheathed cable, working voltage 750 V, fine stranded. Ⴠ The core identification of a single core jacketed, of an insulated wire is black. For application as a protective core, the ends are to be identified with green-yellow and the middle conductor with light blue

Application Heavy duty rubber-sheathed flexible cables are suited for use for medium mechanical stress in dry, damp and wet areas as well as in open air and in agriculture plants. They are used for equipment in industry works such as boilers, heating plates, hand lamps, electric tools such as drills, circular saws and homework tools as well as for transportable motors or machines at site. These cables are also suitable for fixed installation on plaster, in temporary buildings and residential barracks. They are suitable for direct laying on components and mechanical parts of machines, for example lifts and cranes. They can be used in case of protected and fixed installation in tubes or in equipment as well as rotor connecting cable of motors with a working voltage up to 1000 V alternating voltage or a direct voltage up to 750 V against ground. The operating direct voltage is permitted up to 900 V against ground when they are used in rail-coaches. Installation in hazardous areas according to DIN VDE 0165 is allowed. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 37001 37002 37003 37004 37005 37006 37007 37008 37009 37010 37011 37012 37013 37014 37015 37016 37017 37018 37019 37020

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 2 x 1 2 x 1,5

Outer Ø min. - max. mm 5,7 - 7,1 6,3 - 7,9 7,2 - 9,0 7,9 - 9,8 9,5 - 11,9 10,8 - 13,4 12,7 - 15,8 14,3 - 17,9 16,5 - 20,6 18,6 - 23,3 20,8 - 26,0 22,8 - 28,6 25,2 - 31,4 27,6 - 34,4 30,6 - 38,3 33,5 - 41,9 37,4 - 46,8 41,3 - 52,0 7,7 - 10,0 8,5 - 11,0

Cop. weight kg / km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 4800,0 19,0 29,0

Weight approx. kg / km 58,0 71,0 100,0 130,0 230,0 290,0 420,0 530,0 750,0 960,0 1250,0 1560,0 1900,0 2300,0 2950,0 3600,0 4600,0 6000,0 98,0 135,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 17 16

Part no. 37021 37022 37023 37024 37025 37026 37027 37028

No.cores x cross-sec. mm² 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25 3 G 1 3 G 1,5

Outer Ø min. - max. mm 10,2 - 13,1 11,8 - 15,1 13,1 - 16,8 17,7 - 22,6 20,2 - 25,7 24,3 - 30,7 8,3 - 10,7 9,2 - 11,9

Cop. weight kg / km 48,0 77,0 115,0 192,0 307,0 480,0 29,0 43,0

Weight approx. kg / km 193,0 280,0 330,0 586,0 810,0 1160,0 130,0 165,0

AWG-No. 14 12 10 8 6 4 17 16

Continuation Ⴇ

F6

F


H07 RN-F

rubber-sheathed cable, harmonized type

Part no. 37029 37030 37031 37032 37033 37034 37035 37036 37037 37038 37039 37040 37041 37042 37043 37044 37045 37046 37047 37048 37049 37050 37051 37052 37053 37054 37055

No.cores x cross-sec. mm² 3 G 2,5 3 G 4 3 G 6 3 G 10 3 G 16 3 G 25 3 G 35 3 G 50 3 G 70 3 G 95 3 G 120 3 G 150 3 G 185 3 G 240 3 G 300 4 G 1 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95

Outer Ø min. - max. mm 10,9 - 14,0 12,7 - 16,2 14,1 - 18,0 19,1 - 24,2 21,8 - 27,6 26,1 - 33,0 29,3 - 37,1 34,1 - 42,9 38,4 - 48,3 43,3 - 54,0 47,4 - 60,0 52,0 - 66,0 57,0 - 72,0 65,0 - 82,0 72,0 - 90,0 9,2 - 11,9 10,2 - 13,1 12,1 - 15,5 14,0 - 17,9 15,7 - 20,0 20,9 - 26,5 23,8 - 30,1 28,9 - 36,6 32,5 - 41,1 37,7 - 47,5 42,7 - 54,0 48,4 - 61,0

Cop. weight kg / km 72,0 115,0 173,0 288,0 461,0 720,0 1008,0 1440,0 2016,0 2736,0 3456,0 4320,0 5328,0 6192,0 8640,0 38,0 58,0 96,0 154,0 230,0 384,0 614,0 960,0 1344,0 1920,0 2688,0 3648,0

Weight approx. kg / km 235,0 320,0 420,0 810,0 1050,0 1250,0 1900,0 2600,0 3400,0 4450,0 5180,0 6500,0 7860,0 10224,0 12620,0 150,0 200,0 290,0 395,0 540,0 950,0 1260,0 1860,0 2380,0 3190,0 4260,0 5600,0

AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 17 16 14 12 10 8 6 4 2 1 2/0 3/0

Dimensions and specifications may be changed without prior notice. (RF01)

F7

Part no. 37056 37057 37058 37059 37060 37061 37062 37063 37064 37065 37066 37067 37068 37091 37154 34090 34349 37092 37079 37093 37096 37097 37094 37098 37095 37099

No.cores x cross-sec. mm² 4 G 120 4 G 150 4 G 185 4 G 240 4 G 300 5 G 1,5 5 G 2,5 5 G 4 5 G 6 5 G 10 5 G 16 5 G 25 5 G 35 5 G 50 5 G 70 5 G 95 5 G 120 7 G 1,5 7 G 2,5 12 G 1,5 12 G 2,5 18 G 2,5 19 G 1,5 19 G 2,5 24 G 1,5 24 G 2,5

Outer Ø min. - max. mm 53,0 - 66,0 58,0 - 73,0 64,0 - 80,0 72,0 - 91,0 80,0 - 101,0 11,2 - 14,4 13,3 - 17,0 15,6 - 19,9 17,5 - 22,2 22,9 - 29,1 26,4 - 33,3 32,0 - 40,4 36,8 - 45,8 40,0 - 50,8 43,8 - 54,0 51,7 - 60,7 59,6 - 68,6 14,5 - 17,5 16,5 - 20,0 17,6 - 22,4 20,6 - 26,2 24,4 - 30,9 20,7 - 26,3 25,5 - 31,0 24,3 - 30,7 28,8 - 36,4

Cop. weight kg / km 4608,0 5760,0 7104,0 9216,0 11520,0 72,0 120,0 192,0 288,0 480,0 768,0 1200,0 1680,0 2400,0 3360,0 4560,0 5760,0 101,0 168,0 175,0 288,0 432,0 274,0 456,0 346,0 576,0

Weight approx. kg / km 6830,0 8320,0 9800,0 12100,0 15200,0 240,0 345,0 485,0 650,0 1200,0 1550,0 2250,0 2750,0 3950,0 4740,0 6600,0 8180,0 375,0 520,0 460,0 760,0 850,0 810,0 1075,0 1015,0 1390,0

AWG-No. 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 16 14 12 10 8 6 4 2 1 1 14 14 16 14 16 14 14 16 14 16 14


A07 RN-F

rubber-sheathed cable, authorised national type

Technical data

Cable structure

Properties

Ⴠ Rubber sheathed cable A07 RN-F to DIN VDE 0282 part 4 Ⴠ Temperature range -30 °C to +60 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 450/750 V in case of protected and fixed installation U0/U 600/1000 V Ⴠ max. permissible operating voltage in three phase and one phase a.c. system U0/U 476/825 V direct current-system U0/U 619/1238 V Ⴠ Test voltage 2500 V Ⴠ Permanent tensile load max. 15 N/mm² under consideration of total copper cross-sections Ⴠ Minimum bending radius for fixed installation 4x cable ø for guiding over roller 7,5x cable ø during winding on drums 5-7x cable ø

Ⴠ Copper conductor fine wire stranded, bare to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Rubber core insulation EI4 to DIN VDE 0281 part 1 Ⴠ Insulation thickness to DIN VDE 0282 part 4 Ⴠ Core identification to DIN VDE 0293-308 Ⴠ Core colours: 6 and more cores green-yellow and the other cores black with numbering Ⴠ Cores stranded in layers in optimal lay-length Ⴠ Outer jacket of rubber black, rubber compound to DIN VDE 0281 part 1 Ⴠ Sheath thickness to DIN VDE 0282 part 4

Ⴠ Resistant to Weather Ⴠ Test Behaviour in fire to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ozone resistant of the insulation to DIN VDE 0472 part 805, test method A or part 805 A1, test method C

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ A07 RN-F = Authorized national rubber-sheathed cable, nominal voltage 750 V, fine wire stranded. Ⴠ Valid for design with central core + 7 cores. Ⴠ The core identification of a single core jacketed, of an insulated wire is black. For application as a protective core, the ends are to be identified with green-yellow and the middle conductor with light blue.

Application Heavy duty rubber-sheathed flexible cables are suited for use for medium mechanical stress in dry, damp and wet areas as well as in open air and in agriculture plants. They are used for equipment in industry works such as boilers, heating plates, hand lamps, electric tools such as drills, circular saws and homework tools as well as for transportable motors or machines at site. These cables are also suitable for fixed installation on plaster, in temporary buildings and residential barracks. They are suitable for direct laying on components and mechanical parts of machines, for example lifts and cranes. They can be used in case of protected and fixed installation in tubes or in equipment as well as rotor connecting cable of motors with a working voltage up to 1000 V alternating voltage or a direct voltage up to 750 V against ground. The operating direct voltage is permitted up to 900 V against ground when they are used in rail-coaches. Installation in hazardous areas according to DIN VDE 0165 is allowed. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

A07 RN-F (with green-yellow protective conductor) Part no. 37069 37070 37071 37072 37078 37073 37074 37075 37076 37077

No.cores x cross-sec. mm² 7 G 1,5 7 G 2,5 12 G 1,5 12 G 2,5 19 G 1,5 19 G 2,5 24 G 2,5 27 G 1,5 27 G 2,5 37 G 2,5

Outer Ø min. - max. mm 14,0 - 17,5 16,5 - 20,0 17,6 - 22,4 20,6 - 26,2 25,0 - 29,5 21,5 - 25,5 28,8 - 36,4 25,5 - 31,5 30,0 - 37,0 34,0 - 37,5

Cop. weight kg / km 101,0 168,0 173,0 288,0 274,0 456,0 576,0 385,0 640,0 720,0

Weight approx. kg / km 370,0 500,0 520,0 720,0 1100,0 800,0 1350,0 1100,0 1521,0 1940,0

AWG-No. 16 14 16 14 14 16 14 16 14 14

A07 RN-F (without green-yellow protective conductor) Part no. 37080 37081 37082 37083 37084 37085 37086 37087 37088 37089 37090

No.cores x cross-sec. mm² 3 x 1,5 3 x 2,5 3 x 4 3 x 6 3 x 10 3 x 16 3 x 25 3 x 35 3 x 50 4 x 10 4 x 25

Outer Ø min. - max. mm 9,2 - 11,9 10,9 - 14,0 12,7 - 16,2 14,1 - 18,0 19,1 - 24,2 21,8 - 27,6 26,1 - 33,0 29,3 - 37,1 34,1 - 42,9 20,9 - 26,5 28,9 - 36,6

Cop. weight kg / km 43,0 72,0 115,0 173,0 288,0 461,0 720,0 1008,0 1440,0 384,0 960,0

Weight approx. kg / km 165,0 235,0 320,0 495,0 880,0 1095,0 1450,0 1900,0 2600,0 1065,0 1995,0

AWG-No. 16 14 12 10 8 6 4 2 1 8 4

Dimensions and specifications may be changed without prior notice. (RF01)

F8

F


NEOPREN Command Cable

flexible, colour or number coded with

support organ

Technical data

Cable structure

Properties

Ⴠ Special neoprene cable adapted to DIN VDE 0250 part 807 and DIN VDE 0282 part 807 and 808 Ⴠ With strain bearing support strand Ⴠ Temperature range flexing -25 °C to +60 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius for continuous bending without forced guiding operation 12,5x cable ø for flexing with forced guiding operation 20x cable ø

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295, cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 Ⴠ Core insulation of rubber Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Support organ (hemp or sisal-string etc.), and/or taping with load carrying thread as construction permits Ⴠ Neoprene outer jacket, colour black Ⴠ A further selection of sizes and dimensions is available on request.

Ⴠ Generally oil, flat and alkali resistant

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ Not suitable for a winding up and an unwinding on spring or motor cable reels. Ⴠ Break resistance must be taken into consideration. Ⴠ By the assembly the cables must be installed without torsion. The mobility of the stranded core is not be affected by using of clamps. Ⴠ The occuring pulling forces are to be carried by the support organ.

Application As robust and weather resistant cable for machines, equipment and appliances, which are constantly exposed to the outdoor weather conditions (e.g. building machinery, conveyor and hoist systems, dry docks etc.). They are ideal for use as control cable in trailing cables. They are also suitable in dry, damp and wet areas for wall- and push-button panels and as power cable. The core insulation is ozone resistant and the outer jacket made of chloroprene is hardly flammable and abrasion resistant. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 25001 25002 25003 25004 25005 25006 25007 25008 25009 25010 25011 25012 25013 25074 25014 25015 25016 25017 25018 25019 25020 25021 25022 25023 25024 25025 25026 25027 25028 25029 25030 25031 25032 25033 25034 25035 25036 25037 25038 25039 25040

2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 9 G 1 12 G 1 16 G 1 18 G 1 19 G 1 20 G 1 24 G 1 30 G 1 36 G 1 37 G 1 48 G 1 50 G 1 54 G 1 61 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5 13 G 1,5 15 G 1,5 18 G 1,5 19 G 1,5 24 G 1,5 37 G 1,5 42 G 1,5 48 G 1,5 50 G 1,5 61 G 1,5

Outer Ø approx. mm 7,5 8,5 9,7 11,5 13,4 13,8 15,8 17,5 19,2 21,5 22,0 22,4 23,6 24,6 29,0 30,5 31,4 32,6 32,9 37,2 8,5 9,3 10,5 12,5 14,3 14,8 15,8 17,7 18,5 20,1 21,6 22,1 22,8 23,6 24,1 27,0 31,0 33,0 34,9 36,7 41,8

Tensile strength of susp. strand in N 300 150 300 300 2290 2890 6740 570 960 600 2890 960 1440 2500 2290 300 150 570 870 2600 3460 3850 450 7710 680 960 860 3850 3460 -

Cop. weight kg / km 19,0 29,0 38,0 48,0 58,0 67,0 86,0 115,0 154,0 173,0 182,0 192,0 230,0 290,0 346,0 355,0 461,0 480,0 518,0 586,0 29,0 43,0 58,0 72,0 86,0 101,0 115,0 130,0 144,0 158,0 173,0 187,0 216,0 259,0 274,0 346,0 533,0 605,0 691,0 720,0 878,0

Weight approx. kg / km

AWG-No.

90,0 111,0 141,0 170,0 187,0 204,0 274,0 389,0 432,0 471,0 565,0 590,0 650,0 785,0 910,0 936,0 1244,0 1296,0 1399,0 1495,0 95,0 113,0 150,0 180,0 245,0 309,0 333,0 360,0 405,0 458,0 516,0 571,0 590,0 620,0 670,0 817,0 1220,0 1380,0 1510,0 1642,0 1950,0

Dimensions and specifications may be changed without prior notice. (RF01)

F9

17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. No.cores x cross-sec. mm² 25041 25042 25043 25044 25045 25046 25075 25047 25048 25049 25050 25051 25052 25053 25054 25055 25056 25057 25058 25059 25060 25061 25062 25063 25064 25065 25066 25067 25068 25069 25070 25071 25072 25073

2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 7 G 2,5 8 G 2,5 9 G 2,5 11 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 19 G 2,5 24 G 2,5 36 G 2,5 37 G 2,5 48 G 2,5 50 G 2,5 61 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16

Outer Ø approx. mm 10,0 10,5 11,6 12,9 14,5 16,2 16,8 21,5 23,3 25,4 24,4 26,3 27,5 30,5 33,3 40,8 41,9 43,3 49,3 13,6 15,0 17,1 21,5 13,9 15,2 19,2 21,1 18,1 20,6 22,6 27,4 21,3 25,2 26,5

Tensile strength of susp. strand in N 300 300 570 380 3460 3850 680 6060 2290 6060 2500 1000 600 1000 900 1200 1500 1920 2400

Cop. weight kg / km

Weight approx. kg / km

48,0 72,0 96,0 120,0 144,0 168,0 192,0 216,0 264,0 288,0 383,0 432,0 456,0 576,0 864,0 888,0 1152,0 1200,0 1464,0 115,0 154,0 192,0 269,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0

142,0 172,0 210,0 255,0 318,0 383,0 450,0 541,0 638,0 690,0 813,0 891,0 946,0 1221,0 1737,0 1784,0 2500,0 2630,0 8100,0 372,0 407,0 432,0 495,0 380,0 445,0 569,0 702,0 530,0 724,0 923,0 1288,0 865,0 1028,0 1260,0

AWG-No.

14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6


LIFT-TRAGO-30 / -60

lift hoist control cable, pendal length 30m resp. 60m

Technical data

Cable structure

Properties

Ⴠ Lift hoist control cables with strain bearing element to IEC 60227-6 edition 2001-06 and adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -40 °C to +70 °C Ⴠ Max. conductor temperature under load +70 °C circuit conditions +150 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Minimum bending radius approx. 20x cable ø Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation, TI2 to DIN VDE 0281 part 1 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded with optimal lay-length according to the number of cores in one or two layers, over a central suspension strand of textile. LIFT-TRAGO-30 - Fleece wrapping LIFT-TRAGO-60 - Support braiding of textile suspension strands Ⴠ Outer sheath of special PVC, TM2 to DIN VDE 0281 part 1 Ⴠ Colour black (RAL 9005)

Ⴠ Extensively oil resistant Chemical Resistance - see table Technical Informations Ⴠ The PVC-outer sheath is oil resistant according to DIN VDE 0281 part 1 Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cable for pendal length 60 m and above available on request.

Application These cables are used as control or feeder cables in lifts and hoists. Ⴠ 30 m pendal length - LIFT-TRAGO-30 Ⴠ 60 m pendal length - LIFT-TRAGO-60 Suspension height for medium mechanical stresses in dry and moist rooms. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

LIFT-TRAGO-30 Part no. 25259 25260 25261 25262

No.cores x cross-sec. mm² 7 G 1 12 G 1 18 G 1 24 G 1

Outer Ø approx. mm 11,5 15,7 16,1 19,2

Cop. weight kg / km 67,0 115,0 173,0 230,0

Weight approx. kg / km

Cop. weight kg / km 67,0 115,0 173,0 230,0 288,0 346,0

Weight approx. kg / km

170,0 325,0 390,0 530,0

Support core Textile Textile Textile Textile

Pendal length app. m

AWG-No. 30 30 30 30

17 17 17 17

LIFT-TRAGO-60 Part no. 25263 25264 25265 25266 25267 25268

No.cores x cross-sec. mm² 7 G 1 12 G 1 18 G 1 24 G 1 30 G 1 36 G 1

Outer Ø approx. mm 12,3 16,2 16,7 19,8 22,5 28,2

185,0 335,0 400,0 540,0 690,0 930,0

Support core Textile Textile Textile Textile Textile Steel

Pendal length app. m

AWG-No. 60 60 60 60 60 60

17 17 17 17 17 17

Dimensions and specifications may be changed without prior notice. (RF01)

F 10

F


TRAGO / Lift-2S

Lift and Hoist Control Cables 300/500V

Technical data

Cable structure

Properties

Ⴠ Lift hoist control cables with strain bearing element Ⴠ Special PVC-compound for core and jacket, adapted to DIN VDE 0250 Ⴠ Temperature range flexing -15 °C to +40 °C fixed installation -40 °C to +70 °C Ⴠ Max. conductor temperature under load +70 °C circuit conditions +150 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Free suspension height max. 50 m Ⴠ Minimum bending radius approx. 20x cable ø

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special PVC core insulation, YI3 to DIN VDE 0207 part 4 Ⴠ Core coding to DIN VDE 0293 Ⴠ Green-yellow earth core Ⴠ Special hemp support braid for Trago type with central support core of hemp for Lift-2S type with 2 outer steel support wires Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Multi-layer wrapping functioning as a support braid Ⴠ Special PVC outer jacket YM2 to DIN VDE 0207 part 5 Ⴠ Colour black (RAL 9005)

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Art.no. 25090 - C = 2 cores 0,5 mm² with copper braiding. Ⴠ Art.no. 25101 = 7G1 + 17x0,75 mm². Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These cables are used as control or feeder cables in lifts and hoists. The special attention given to both production and material quality for these cables has made them ideal even for use under extreme conditions. HELUKABEL®-Lift-2S has also proven itself to be ideally suited for installation in conveyor systems and manual control units. The external steel support wires can be dismounted without damaging the cable insulation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TRAGO with central support Part no. 25080 25081 25082 25083 25101 25084 25085 25086 25087 25088 25090 25089

No.cores x cross-sec. mm² 7 G 0,75 12 G 0,75 18 G 0,75 24 G 0,75 7 G 1 7 G 1 12 G 1 18 G 1 20 G 1 24 G 1 28 G 1 36 G 1

Outer Ø approx. mm 15,4 19,2 21,0 23,0 21,5 14,9 20,0 21,4 21,6 23,2 26,0 26,1

Cop. weight kg / km 50,0 86,0 130,0 173,0 190,0 67,0 115,0 173,0 192,0 230,0 293,0 346,0

Weight approx. kg / km

Cop. weight kg / km 115,2 172,8 240,0 288,0 115,0 172,8 230,0 259,0 288,0 346,0

Weight approx. kg / km

290,0 360,0 455,0 535,0 595,0 222,0 415,0 450,0 490,0 605,0 760,0 950,0

Support core Hemp Hemp Hemp Hemp Hemp Hemp Hemp Hemp Hemp Hemp Hemp Hemp

Pendal length app. m 250 220 110 90 90 80 80 70 70 60 90 90

AWG-No.

Pendal length app. m

AWG-No.

18 18 18 18 17 17 17 17 17 17 17 17

Lift-2S with 2 external support cores Part no. 25091 25092 25093 25094 25095 25096 25097 25098 25099 25100

No.cores x cross-sec. mm² 12 G 1 18 G 1 25 G 1 30 G 1 8 G 1,5 12 G 1,5 15 G 1,5 18 G 1,5 20 G 1,5 24 G 1,5

Outer Ø approx. mm 13,5 16,2 19,0 21,9 14,7 16,0 19,5 19,3 19,5 22,5

Dimensions and specifications may be changed without prior notice. (RF01)

F 11

446,0 528,0 660,0 760,0 425,0 505,0 575,0 640,0 715,0 820,0

Support core Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel

-

17 17 17 17 16 16 16 16 16 16


H07 ZZ-F

control cable, cross linked, halogen-free

Technical data

Cable structure

Properties

Ⴠ halogen-free cross-linked control cable to DIN VDE 0282 part 13, HD 22.13 S1+A1 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -20 °C to +70 °C Ⴠ Permissible operating temperature at conductor +70C Ⴠ Nominal voltage fixed installation U0/U 06/1 kV flexing U0/U 450/750 V Ⴠ Test voltage 2500 V Ⴠ Permanent tensile load max. 15 N/mm² under consideration of total copper cross-sections Ⴠ Minimum bending radius for fixed installation 4x cable ø flexing10x cable ø

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, and IEC 60228 cl. 5 and HD 383 Ⴠ Core insulation cross-linked, halogen-free, EI8 to DIN VDE 0282 part 1 (HD 22.1 S3) Ⴠ Core colours to DIN VDE 0293-308 Ⴠ Cores stranded in layers with optimal lay-lengt Ⴠ Outer jacket, cross-linked halogen-free EM8 to DIN VDE 0282 part 1 (HD 22.1 S3) Ⴠ Sheath colour black

Ⴠ Test Behaviour in fire to EN 50265-2-1 (VDE 0472 part 804) and HD 405.3 cat. C Ⴠ Corrosiveness of combustion gases to EN 50267-2-2 Smoke density to HD 606 Ⴠ Ozone resistant of single corethe insulation to EN 60811-2-1, HD 22.2

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Single and multicore sheathed cable, with low smoke and corrosive gas production in case of fire for interior use. Not suitable for continuous outside use. In this case, cable with a special tested covering should be used. Skin contact should be avoided when the cable is used in high temperatures. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 37176 37177 37178 37179 37180 37181 37182 37183 37184 37185 37186 37187 37188 37189 37190 37191 37192 37193 37194 37195 37196 37197 37198 37199 37200 37201

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 2 x 1 2 x 1,5 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25

Outer Ø min. - max. mm 5,7 - 7,1 6,3 - 7,9 7,2 - 9,0 7,9 - 9,8 9,5 - 11,9 10,8 - 13,4 12,7 - 15,8 14,3 - 17,9 16,5 - 20,6 18,6 - 23,3 20,8 - 26,0 22,8 - 28,6 25,2 - 31,4 27,6 - 34,4 30,6 - 38,3 33,5 - 41,9 37,4 - 46,8 41,3 - 52,0 7,7 - 10,0 8,5 - 11,0 10,2 - 13,1 11,8 - 15,1 13,1 - 16,8 17,7 - 22,6 20,2 - 25,7 24,3 - 30,7

Cop. weight kg / km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 4800,0 19,0 29,0 48,0 77,0 115,0 192,0 307,0 480,0

Weight approx. kg / km 58,0 71,0 100,0 130,0 230,0 290,0 420,0 530,0 750,0 960,0 1250,0 1560,0 1900,0 2300,0 2950,0 3600,0 4600,0 6000,0 95,0 119,0 172,0 239,0 319,0 572,0 767,0 1154,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 17 16 14 12 10 8 6 4

Part no. 37202 37203 37204 37205 37206 37207 37208 37209 37210 37211 37212 37213 37214 37215 37216 37217 37218

No.cores x cross-sec. mm² 3 G 1 3 G 1,5 3 G 2,5 3 G 4 3 G 6 3 G 10 3 G 16 3 G 25 3 G 35 3 G 50 3 G 70 3 G 95 3 G 120 3 G 150 3 G 185 3 G 240 3 G 300

Outer Ø min. - max. mm 8,3 - 10,7 9,2 - 11,9 10,9 - 14,0 12,7 - 16,2 14,1 - 18,0 19,1 - 24,2 21,8 - 27,6 26,1 - 33,0 29,3 - 37,1 34,1 - 42,9 38,4 - 48,3 43,3 - 54,0 47,4 - 60,0 52,0 - 66,0 57,0 - 72,0 65,0 - 82,0 72,0 - 90,0

Cop. weight kg / km 29,0 43,0 72,0 115,0 173,0 288,0 461,0 720,0 1008,0 1440,0 2016,0 2736,0 3456,0 4320,0 5328,0 6192,0 8640,0

Weight approx. kg / km 115,0 144,0 211,0 290,0 391,0 706,0 961,0 1438,0 1814,0 2550,0 3210,0 4423,0 5405,0 6725,0 8222,0 10224,0 12620,0

AWG-No. 17 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil

Continuation Ⴇ

F 12

F


H07 ZZ-F

control cable, cross linked, halogen-free

Part no. 37219 37220 37221 37222 37223 37224 37225 37226 37227 37228 37229 37230 37231 37232 37233 37234 37235 37236 37237 37238 37239 37240 37241 37242 37243

No.cores x cross-sec. mm² 4 G 1 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185 4 G 240 4 G 300 5 G 1 5 G 1,5 5 G 2,5 5 G 4 5 G 6 5 G 10 5 G 16 5 G 25

Outer Ø min. - max. mm 9,2 - 11,9 10,2 - 13,1 12,1 - 15,5 14,0 - 17,9 15,7 - 20,0 20,9 - 26,5 23,8 - 30,1 28,9 - 36,6 32,5 - 41,1 37,7 - 47,5 42,7 - 54,0 48,4 - 61,0 53,0 - 66,0 58,0 - 73,0 64,0 - 80,0 72,0 - 91,0 80,0 - 101,0 10,2 - 13,1 11,2 - 14,4 13,3 - 17,0 15,6 - 19,9 17,5 - 22,2 22,9 - 29,1 26,4 - 33,3 32,0 - 40,4

Cop. weight kg / km 38,0 58,0 96,0 154,0 230,0 384,0 614,0 960,0 1344,0 1920,0 2688,0 3648,0 4608,0 5760,0 7104,0 9216,0 11520,0 48,0 72,0 120,0 192,0 288,0 480,0 768,0 1200,0

Weight approx. kg / km 141,0 176,0 235,0 365,0 501,0 872,0 1194,0 1822,0 2307,0 3253,0 4130,0 5720,0 6965,0 8644,0 10598,0 12100,0 15200,0 170,0 214,0 316,0 448,0 607,0 1075,0 1480,0 2255,0

AWG-No. 17 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 17 16 14 12 10 8 6 4

Dimensions and specifications may be changed without prior notice. (RF01)

F 13

Part no. 37244 37245 37246 37247 37248 37249 37250 37251 37252 37253 37254 37255 37256 37257 37258

No.cores x cross-sec. mm² 6 G 1,5 6 G 2,5 6 G 4 7 G 1,5 7 G 2,5 12 G 1,5 12 G 2,5 12 G 4 18 G 1,5 18 G 2,5 18 G 4 24 G 1,5 24 G 2,5 36 G 1,5 36 G 2,5

Outer Ø min. - max. mm 13,4 - 17,2 15,7 - 20,0 18,2 - 23,2 11,4 - 14,4 13,4 - 17,0 17,6 - 22,4 20,6 - 26,2 24,4 - 30,9 20,7 - 26,3 24,4 - 30,9 28,8 - 36,4 24,3 - 30,7 28,8 - 36,4 27,8 - 35,2 33,2 - 41,8

Cop. weight kg / km 84,0 144,0 230,0 101,0 168,0 173,0 288,0 461,0 259,0 432,0 691,0 346,0 576,0 518,0 864,0

Weight approx. kg / km 287,0 420,0 583,0 303,0 448,0 496,0 724,0 1042,0 702,0 1045,0 1430,0 935,0 1325,0 1297,0 1949,0

AWG-No. 16 14 12 16 14 16 14 12 16 14 12 16 14 16 14


NSSHÖU

heavy duty rubber cable for mining working, 0,6/1kV

Technical data

Cable structure

Properties

Ⴠ Rubber sheath cable to DIN VDE 0250 part 812 Ⴠ Temperature range flexing -25 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Permissible operating temperature at conductor +90 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Operating voltage three-phase and one-phase a.c. U0/U 0,7/1,2 kV direct current system U0/U 0,9/1,8 kV Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Tensile strength statical load: total cross-section x15 N/mm² Ⴠ Minimum bending radius fixed installation 4x cable ø flexing 10x cable ø without forced operation 15x cable ø

Ⴠ Tinned copper conductor, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Rubber insulation 3GI3 (EPR), to DIN VDE 0207 part 20 Ⴠ Green-yellow earth-core for 3-cores and above Ⴠ Core identification: one green-yellow earth core and others black cores with continuous white numbering to DIN VDE 0293-308. The basic-line prohibits confusion to recognise the individual cores. Ⴠ Cores stranded (multi cores) Ⴠ Rubber inner sheath, GM1b, rubber-compound to DIN VDE 0207 part 21 Ⴠ Outer jacket, rubber-compound 5GM5 to DIN VDE 0207 part 21 Ⴠ Colour yellow

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Ozone resistance High insulation resistance Resistant against hot penetration Low abrasion High notch resistant Resistant against oils, fats and chemicals Ⴠ Test of oil resistant to DIN VDE 0472 part 803, test method A Ⴠ Behaviour in fire according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The code identification of a single core jacketed of an insulated wire is black. For application as a protective core, the ends are to be identified with grenn-yellow and the middle conductor with light blue.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Are suited as a connecting cable for very high mechanical stress in underground mining and tools for use in industries and outdoor use. They are also used for mining industry, surface mining, stone-pits, on building sites, outdoors as well as indoors. Suitable for fixed installation on plaster in dry, damp and wet areas. A long duration of life is guaranteed under extreme operating conditions. Not suitable for drumming and use in all types of machinery, such as robots, handling units and energy transfer units, where constant mobility is essential. The insulation of a plastic-rubber compound on EPR basis improves the resistance to ozone in order to avoid the formation of cracks due to ozone and insulation damages in switch-boards. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 38001 38002 38003 38004 38005 38006 38007 38008 38009 38010 38011 38012 38013 38014 38015 38016 38017 38018 38019 38020 38021 38022

No.cores x cross-sec. mm² 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 2 x 2,5 3 G 1,5 3 G 2,5 3 G 4 3 G 6 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25

Outer Ø approx. mm 11,5 14,5 15,5 18,0 20,5 23,0 25,0 28,0 30,0 33,0 13,2 12,5 14,0 16,8 18,1 16,0 19,0 21,5 23,0 27,5 37,0 39,0

Cop. weight kg / km 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 48,0 43,0 72,0 115,0 173,0 58,0 96,0 154,0 230,0 384,0 614,0 960,0

Weight approx. kg / km 336,0 473,0 635,0 866,0 1145,0 1475,0 1832,0 2000,0 2450,0 3190,0 205,0 173,0 247,0 336,0 520,0 210,0 305,0 415,0 641,0 1113,0 1412,0 2095,0

AWG-No. 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 14 16 14 12 10 16 14 12 10 8 6 4

Part no. 38023 38024 38025 38026 38027 38028 38029 38030 38031 38035 38036 38037 38038 38032 38039 38033 38040 38034

No.cores x cross-sec. mm² 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 5 G 1,5 5 G 2,5 5 G 4 5 G 6 5 G 10 5 G 16 5 G 25 7 G 1,5 7 G 2,5 10 G 1,5 12 G 2,5 18 G 2,5 19 G 2,5

Outer Ø approx. mm 42,5 49,0 53,5 61,5 68,0 17,0 20,0 23,0 26,5 30,0 34,0 42,0 19,5 21,5 19,8 28,0 33,0 29,2

Cop. weight kg / km 1344,0 1920,0 2688,0 3648,0 4608,0 72,0 120,0 192,0 288,0 480,0 768,0 1200,0 101,0 168,0 144,0 288,0 432,0 466,0

Weight approx. kg / km 2777,0 3817,0 5071,0 6636,0 7000,0 252,0 362,0 509,0 798,0 1120,0 1680,0 2430,0 470,0 546,0 560,0 851,0 1230,0 1260,0

AWG-No. 2 1 2/0 3/0 4/0 16 14 12 10 8 6 4 16 14 16 14 14 14

Dimensions and specifications may be changed without prior notice. (RF01)

F 14

F


Photo: HELUKABEL速

Trailing Cables

G1


Trailing Cables Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress.

G

Trailing cables are frequently used in building machinery, conveyors and lifting systems, and cranes.

G2


Contents Description TROMM-PUR-H, trailing, halogen-free .............................................................................................................................................

TROMM-PUR, PUR trailing and control cable, halogen-free ..............................................................................................................................

NSHTÖU, drum cable, VDE approved ......................................................................................................................................................

(N)SHTÖU-V, Trailing-Cable ......................................................................................................................................................................

HELUSPREADER YSLTÖ-J, spreader cable for vertical basket enterprise ............................................................................................................ (N)TSCGEWÖU, extremely torsionally stiff ....................................................................................................................................................

G3

Page G 4 G 5 G 6 G 7 G 8 G 9


TROMM-PUR-H

trailing, halogen-free

Technical data

Cable structure

Properties

Ⴠ Trailing cable acc. to UL AWM Style 20235 CSA/AWM Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage acc. to VDE 600/1000 V acc. to UL 1000 V Ⴠ A.c. test voltage, 50 Hz core/core 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Tensile strength s. table Ⴠ Speed of motion up to 250 m/min Ⴠ Minimum bending radius approx. 6x cable ø

Ⴠ Bare copper, extra fine wire conductor to VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ TPE core insulation Ⴠ Core colours up to 5 cores acc. to DIN VDE 0293, 6 or more cores black with white numbers + gnye Ⴠ Cores stranded around support element Ⴠ Polyester fleece wrapping Ⴠ High-tensile PUR double sheath with integrated support braiding Ⴠ Sheath colour yellow

Ⴠ PUR outer sheath, low adhesion, abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Ⴠ PUR sheath: self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Due to the PUR outer jacket, the cable is resistant against ozone and radiation, as well as oils, greases and petrol

Application Significantly smaller external diameters, smaller bending radii and reduced weights compared to NSHTÖU cables enable the use of smaller drive motors and drums, thus providing significant cost savings. > Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress, for building machinery, conveyors and lifting systems, and cranes. They are used as robust and all-weather resistant cables in the harshest operating environments in mining and in flexible handling equipment and railway motors. The cables are suitable for installation in dry, damp and wet environments, as well as outdoors. Notes Ⴠ During installation and operation the tensile stress on the cable must not exceed 15 N/mm² Ⴠ Acceleration must not exceed 0,4 m/sec² Ⴠ 1 to 2 turns should remain on the drum during operation = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 77144 77145 77146 77147 77148 77149 77150 77151 77152 77153 77154 77155 77156 77157 77158 77159 77160

No.cores x cross-sec. mm² 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 24 G 1,5 30 G 1,5 42 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 24 G 2,5 30 G 2,5 40 G 2,5 50 G 2,5

Outer Ø approx. mm 10,2 10,8 12,9 18,4 18,6 21,3 24,6 26,5 11,7 12,7 14,8 20,4 21,1 24,8 27,6 30,0 34,3

Cop. weight kg / km 58,0 72,0 101,0 173,0 259,0 345,6 432,0 604,8 96,0 120,0 168,0 288,0 432,0 576,0 720,0 960,0 1200,0

Weight approx. kg / km 157,0 176,0 245,0 337,0 526,0 662,0 901,0 1056,0 208,0 263,0 327,0 533,0 725,0 988,0 1242,0 1500,0 1800,0

Part no. 77161 77172 77162 77173 77163 77174 77164 77175 77165 77166 77167 77168 77169 77170 77171

No.cores x cross-sec. mm² 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150

Outer Ø approx. mm 12,5 14,3 16,9 17,8 19,6 20,9 23,8 25,3 27,7 30,1 35,2 40,3 50,6 53,0 56,0

Cop. weight kg / km 154,0 192,0 230,0 288,0 384,0 480,0 614,0 768,0 960,0 1344,0 1920,0 2688,0 3648,0 4608,0 5760,0

Weight approx. kg / km 270,0 362,0 409,0 511,0 633,0 766,0 936,0 1170,0 1485,0 2115,0 2600,0 3700,0 4800,0 5900,0 7100,0

Dimensions and specifications may be changed without prior notice.

G4

G


TROMM-PUR

PUR trailing and control cable, halogen-free

Technical data Ⴠ Ⴠ Ⴠ Ⴠ

Ⴠ Ⴠ Ⴠ

Special PUR insulation and jacket Adapted to DIN VDE 0250 Strain bearing support strand Temperature range -40 °C to +80 °C (up to +100 °C for short periods) Nominal voltage up to 1 mm² U0/U 300/500 V as of 1,5 mm² U0/U 450/750 V Test voltage up to 1 mm² = 2000 V as of 1,5 mm² = 2500 V Breakdown voltage up to 1 mm² = 4000 V as of 1,5 mm² = 5000 V Insulation resistance min. 20 MOhm x km Minimum bending radius approx. 10x cable ø Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Properties

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation, PUR Ⴠ Support core Ⴠ Core coding to DIN VDE 0293 (flexible cables) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping with fleece Ⴠ Support braiding of synthetic fibres Ⴠ Halogen-free outer jacket PUR Ⴠ colour orange

Ⴠ High flexibility at low temperatures Ⴠ Usable for foodstuffs Ⴠ Abrasion and tear resistant Ⴠ Loadable under torsional stress Resistant to Ⴠ Oils and fats Ⴠ Non-alcoholic fuels and kerosene Ⴠ Atmospheric influences Ⴠ UV-radiation Ⴠ Oxygen and ozone Ⴠ Microbes and rotting Ⴠ Sea and waste water Ⴠ Vibrations

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application TROMM-PUR has taken the development of the neoprene type cables one step further. It is a robust, all-weather cable, halogen-free, tear and abrasion resistant and suitable for use in drag-chains, in ship docks, on building sites, for conveyor systems, in mining, for tunnels and roadbuilding. For the connecting the ski lift terminal positions to the control unit, surveillance of the joining rods in ski lift cables, as feeder cables for very high currents as for example in pump engineering, mining, locomotive and rail-carriage construction, for oil rig platforms, emergency power generators etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 26035 26036 26037 26038 26039 26040 26041 26042 26043 26044 26045 26046 26047 26048 26049 26050 26051 26052 26053 26054 26055 26059 26056 26057 26058

No.cores x cross-sec. mm² 14 G 0,75 12 G 1 18 G 1 3 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 24 G 1,5 30 G 1,5 42 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 24 G 2,5 30 G 2,5 36 G 2,5 7 G 4 4 G 10 4 G 16 5 G 16 4 G 25 4 G 35 4 G 50

Outer Ø approx. mm 16,5 17,5 23,0 9,5 12,5 15,5 21,0 27,0 30,0 34,0 40,0 14,0 15,0 18,0 25,0 36,0 40,0 44,0 22,0 22,0 27,0 34,0 30,0 36,0 42,0

Dimensions and specifications may be changed without prior notice. (RG01)

G5

Cop. weight kg / km 154,0 115,0 173,0 43,0 72,0 101,0 173,0 259,0 346,0 533,0 605,0 96,0 120,0 168,0 288,0 576,0 864,0 998,0 269,0 384,0 614,0 768,0 960,0 1344,0 1920,0

Weight approx. kg / km 320,0 300,0 480,0 110,0 220,0 270,0 450,0 620,0 850,0 1100,0 1600,0 250,0 280,0 360,0 740,0 1400,0 1740,0 2050,0 600,0 650,0 1100,0 1600,0 1600,0 2050,0 2800,0

Breaking strain ca. kp 250 500 500 200 200 250 750 750 750 750 750 200 250 300 750 750 750 750 500 500 500 750 500 1000 1000

AWG-No. 18 17 17 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 12 8 6 6 4 2 1


NSHTÖU

drum cable, VDE approved

Technical data

Cable structure

Properties

Ⴠ Special-crane-drum cable to DIN VDE 0250 part 814 Ⴠ Temperature range flexing -35 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Max. conductor temperature under load +60 °C circuit conditions +200 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Max. permissiblenominal voltages for three phase and one phase a.c. current installation U0/U 0,7/1,2 kV for direct current U0/U 0,9/1,8 kV Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius 7,5x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned copper fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Rubber core insulation GI1 to DIN VDE 0207 part 20 Ⴠ Core identification to DIN VDE 0293, 6 cores and above with numbering Ⴠ Cores stranded (without elongated central core) with max. lay-length of 8xø over the stranding layers Ⴠ Textile tape Ⴠ Textile braiding as protection against torsion, embedded in inner filling sheath Ⴠ Neoprene outer jacket, type 5GM2 to DIN VDE 0207 part 21 Ⴠ Jacket colour black

Ⴠ Designed and developed for horizontal drum-operation Ⴠ Permissible running speed up to 120 m/min max. Ⴠ Polychloroprene-rubber (neoprene)-jacket, extremely cold resistant Ⴠ Behaviour in fire Test according to 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistant Test according to VDE 0472 part 803, test method A Ⴠ Due to the neoprene outer jacket, the cables is resistant against ozone and radiation, oils, acids, fats, gazoline, solvents and chemicals Ⴠ During the installation and operation the tensile stress on conductor may not increase 15 N/mm² Ⴠ Accelaration not more than 0,4 m/sec² Ⴠ During operation, 1-2 convolutions should remain on the operating drum Ⴠ In case of high mechanical stress, especially of high dynamic tensile stress result high accelaration, the permissible stress must be defined in each case

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress, for building machinery, conveyors, shifts and cranes. They are used as robust and all weather resistant cables of roughest operations in mining and in flexible handling equipment and railway motors. The cables are suitable for outdoor installation in dry, damp and wet places as well in open air. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for reeling cables. Please read the installation instructions. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 26001 26029 26002 26003 26004 26005 26006 26007 26008 26009 26010 26011 26012 26013 26014 26015 26016 26017 26018

No.cores x cross-sec. mm² 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 24 G 1,5 30 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 24 G 2,5 30 G 2,5 40 G 2,5 50 G 2,5

Outer Ø approx. mm 13,6 14,0 14,5 18,8 21,0 24,5 25,5 27,5 29,5 15,3 16,5 17,5 20,0 23,5 28,0 32,5 34,0 42,5 46,5

Cop. weight kg / km 47,0 58,0 81,0 115,0 196,0 259,0 271,0 390,0 432,0 74,0 98,0 124,0 168,0 308,0 451,0 615,0 770,0 1080,0 1200,0

Weight approx. kg / km 236,0 274,0 316,0 440,0 606,0 696,0 750,0 1150,0 1325,0 305,0 350,0 465,0 576,0 850,0 1181,0 1550,0 1810,0 3110,0 3200,0

AWG-No. 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14

Part no. 26019 26030 26020 26031 26021 26022 26023 26032 26024 26025 26026 26027 26028

No.cores x cross-sec. mm² 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95

Outer Ø approx. mm 18,5 21,5 21,0 23,5 26,0 28,0 29,0 31,5 35,0 37,5 44,5 49,0 56,0

Cop. weight kg / km 158,0 220,0 241,0 317,0 404,0 508,0 642,0 768,0 1005,0 1344,0 2010,0 2688,0 3648,0

Weight approx. kg / km 510,0 635,0 650,0 800,0 1010,0 1200,0 1300,0 1700,0 2000,0 2610,0 3500,0 4600,0 6100,0

AWG-No. 12 12 10 10 8 8 6 6 4 2 1 2/0 3/0

Dimensions and specifications may be changed without prior notice. (RG01)

G6

G


(N)SHTÖU-V

Trailing-Cable

Technical data

Cable structure

Properties

Ⴠ Special trailing cable according to DIN VDE 0250, Part 814 Ⴠ Temperature range Flexing -25 °C to +80 °C Ⴠ Max. temperature at the conductor during operation +90 °C on short-circuit +250 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Maximum permitted operating voltages in three-phase and one-phase alternating current installations U0/U 0,7/1,2 kV Direct current installations U0/U 0,9/1,8 kV Ⴠ Test voltage 4 kV Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius 7,5x cable ø

Ⴠ Tinned copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Insulating sleeve from special rubber compound 3GI3 in accordance with DIN VDE 207 Part 20 Ⴠ Core identification in accordance with DIN VDE 0293 Part 308 (HD 308 S2) Ⴠ Cores stranded (without elongated central core) with max. lay-length of 8 x ø over the stranded layers) Ⴠ Depending on dimension/structure with Kevlar fillers Ⴠ Inner sheath: Special rubber, compound-type 5GM5 Ⴠ Torsion protection between inner and outer sheath Ⴠ Outer sheath from special rubber compound, compound type 5GM5 according to DIN VDE 0207 Part 21 Ⴠ Sheath colour - yellow

Ⴠ Permitted running speed up 180 m/min Ⴠ Fire behaviour Test in accordance with 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (conforms to DIN VDE 0472 Part 804 Test method B) Ⴠ Oil resistant Test in accordance with DIN EN 60811-2-1 IEC 60811-2-1 Ⴠ Highly resistant to acids, fats, gasoline, solvents and chemicals Ⴠ During installation and operation, the tensile stress must not exceed 30 N/mm²

Application For vertical drum operation under extreme mechanical stress and on moving cable carrieres. Used as a rugged feeder to construction machines, conveyor, transport and crane systems in dry, damp, wet environments and outdoors. For applications that go beyond standard solutions we recommend you to our specially developed questionnaire for reeling cables. Please note installation instructions. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Power supply Cable Part no. No.cores x cross-sec. mm² 31040 3 G 1,5 31041 3 G 2,5 31042 3 G 4 31043 3 G 6 31044 3 G 10 31045 3 G 16 31046 3 G 25 31047 3 x 50 + 3 G 25 31048 3 x 70 + 3 G 35 31049 3 x 95 + 3 G 50 31050 3 x 120 + 3 G 70 31051 3 x 150 + 3 G 70 31052 3 x 185 + 3 G 95 31053 3 x 240 + 3 G 120 31054 4 G 1,5 31055 4 G 2,5 31056 4 G 4 31057 4 G 6 31058 4 G 10 31059 4 G 16 31060 4 G 25 31061 4 G 35 31062 4 G 50 31063 4 G 70 31064 4 G 95 31065 4 G 120 31066 4 G 150 31067 4 G 185 31068 5 G 1,5 31069 5 G 2,5 31070 5 G 4 31071 5 G 6 31072 5 G 10 31073 5 G 16 31074 5 G 25 31075 5 G 35 31076 5 G 50 31077 5 G 70

Outer Ø min. - max. mm 10,9 - 13,6 12,3 - 14,8 14,9 - 17,6 16,2 - 18,9 19,6 - 22,6 21,8 - 24,9 27,5 - 30,8 36,9 - 40,6 40,4 - 44,4 46,6 - 50,8 50,8 - 55,2 55,4 - 60,0 60,8 - 65,7 68,8 - 74,0 11,8 - 14,5 14,4 - 17,1 16,2 - 18,8 17,4 - 20,2 24,4 - 21,3 24,7 - 27,9 31,4 - 34,9 37,5 - 33,9 40,3 - 44,2 44,5 - 48,6 51,1 - 55,5 57,4 - 62,0 62,6 - 67,6 68,1 - 73,2 12,8 - 15,5 15,5 - 18,2 17,4 - 20,2 19,6 - 22,7 23,2 - 26,3 26,7 - 30,2 34,1 - 37,7 38,3 - 42,2 43,8 - 47,8 50,2 - 54,6

Cop. weight kg / km 45,0 74,0 115,0 173,0 288,0 461,0 720,0 1685,0 2355,0 3215,0 4130,0 4990,0 6250,0 8065,0 58,0 99,0 158,0 241,0 404,0 642,0 1005,0 1344,0 2010,0 2687,0 3646,0 4605,0 5765,0 7110,0 73,0 124,0 220,0 317,0 508,0 768,0 1005,0 1344,0 2010,0 2688,0

Weight approx. kg / km 191,0 240,0 362,0 450,0 682,0 890,0 1200,0 2810,0 3760,0 4700,0 5950,0 7050,0 8800,0 11700,0 220,0 330,0 440,0 530,0 835,0 1175,0 1850,0 2250,0 3210,0 4210,0 5550,0 7010,0 8450,0 10000,0 258,0 389,0 511,0 688,0 1002,0 1395,0 2205,0 2960,0 3950,0 5455,0

Tensile strain max. N 130 220 360 540 900 1440 2250 4500 6300 8550 10800 13500 16650 21600 180 300 480 720 1200 1920 3000 4200 6000 8400 11400 14400 18000 22200 220 370 600 900 1500 2400 3750 5250 7500 10500

AWG-No.

Dimensions and specifications may be changed without prior notice. (RG01)

G7

-

Control Cable (Kevlar fillers) Part no. No.cores x cross-sec. mm² 31078 49 G 1 31079 7 G 1,5 31080 12 G 1,5 31081 18 G 1,5 31082 24 G 1,5 31083 30 G 1,5 31084 36 G 1,5 31085 44 G 1,5 31086 48 G 1,5 31087 56 G 1,5 31088 7 G 2,5 31089 12 G 2,5 31090 18 G 2,5 31091 24 G 2,5 31092 30 G 2,5 31093 36 G 2,5 31094 44 G 2,5 31095 48 G 2,5 31096 56 G 2,5

Outer Ø min. - max. mm 31,0 - 34,5 14,6 - 16,9 20,6 - 23,4 20,3 - 22,9 24,2 - 27,4 27,7 - 31,1 27,9 - 31,3 31,2 - 34,8 31,8 - 35,4 35,9 - 39,7 17,5 - 19,8 23,8 - 26,7 23,4 - 26,2 28,2 - 31,1 31,1 - 34,4 31,3 - 34,7 36,2 - 40,2 37,2 - 41,0 41,6 - 46,0

Cop. weight kg / km 470,0 115,0 196,0 271,0 390,0 432,0 518,0 634,0 691,0 807,0 168,0 308,0 451,0 615,0 770,0 866,0 1057,0 1153,0 1344,0

Weight approx. kg / km 1420,0 320,0 620,0 650,0 930,0 1190,0 1240,0 1530,0 1610,0 2020,0 480,0 915,0 945,0 1330,0 1615,0 1710,0 2240,0 2410,0 2930,0

Tensile strain max. N 3450 2318 2540 2810 3080 3350 3620 3980 4160 4520 2520 2900 3350 3800 4250 4680 5250 5550 6150

AWG-No. -


HELUSPREADER YSLTÖ-J spreader cable for vertical basket enterprise

Technical data

Cable structure

Properties

Ⴠ Special cable line to DIN VDE 0250 Ⴠ Temperature range flexing -20 °C to +60 °C fixed installation -20 °C to +60 °C Ⴠ Max. operating temperature at the conductor +90 °C Ⴠ max. Short circuit temperature at the conductor +150 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ max. Tensile load 2000 N Ⴠ Minimum bending radius 15x cable ø Ⴠ Current carrying capacity to DIN VDE 0298 part 4

Ⴠ Bare copper, fine or extra fine wire conductor to DIN VDE 0295 cl. 5 and 6, BS 6360 cl. 5 and 6, IEC 60228 cl. 5 and 6 Ⴠ Special EPR-core insulation Ⴠ Black cores with continuous white numbering to DIN VDE 0293 Ⴠ Green yellow earth-core Ⴠ Cores laid-up in lay of length, stranding with optimal length of twists around a Kevlar element Ⴠ Special polychloropren outer jacket Ⴠ Jacket colour black (RAL 9005)

Ⴠ weather resistant Ⴠ UV-resistant Ⴠ high abrasion resistance

Note

Ⴠ G = with green-yellow earth core. Delivery on request: Ⴠ also as -K model, temperature range -40 °C to +80 °C Ⴠ further dimensions and special designs

Application As Spreader cable with high mechanical stresses in vertical basket operation in dry, moist, wet environment and in open air. Please note that at the installation the cable must be placed counterwise and free of twist into the basket. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 40160 36 G 2,5 40161 42 G 2,5 40162 48 G 2,5 40163 54 G 2,5

Outer Ø min. - max. mm 38,1 - 41,0 40,8 - 43,8 45,7 - 48,7 47,0 - 51,0

Cop. weight kg / km 864,0 1008,0 1152,0 1296,0

Weight approx. kg / km 2500,0 3000,0 3650,0 4100,0

Tensile strain max. N 2000 2000 2000 2000

AWG-No. 14 14 14 14

Part no. No.cores x cross-sec. mm² 40164 36 G 3,3 40165 42 G 3,3 40166 48 G 3,3 40167 54 G 3,3

Outer Ø min. - max. mm 42,4 - 45,5 46,6 - 49,6 52,0 - 55,0 56,6 - 60,0

Cop. weight kg / km 1140,0 1330,0 1521,0 1711,0

Weight approx. kg / km 3200,0 3750,0 4450,0 5000,0

Tensile strain max. N 2000 2000 2000 2000

AWG-No. 12 16 16 16

Dimensions and specifications may be changed without prior notice. (RG01)

G8

G


(N)TSCGEWÖU extremely torsionally stiff

Technical data

Cable structure

Properties

Ⴠ Medium voltage power cable according to VDE 0250 part 813 Ⴠ Temperature range flexing -20 °C to +60 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltages U0/U 3,6/6kV, 6/10 kV, 8,7/15kV, 12/20 kV Ⴠ Operating voltages, max 3,6/6 kV = 4,2/7,2 kV 6/10 kV = 6,9/12 kV 8,7/15 kV = 10,4/18 kV 12/20 kV = 13,9/24 kV Ⴠ Test voltages 3,6/6 kV = 11 kV 6/10 kV = 17 kV 8,7/15 kV = 24 kV 12/20 kV = 29 kV Ⴠ Minimum bending radius 15x outer diameter

Ⴠ Tinned copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Inner semi-conducting layer Ⴠ HEPR-insulation Ⴠ Outer semi-conducting layer Ⴠ Ground conductor with semi-conductive layer Ⴠ Cores concentrically stranded Ⴠ Inner jacket, jacket colour red Ⴠ Antitorsional protection Ⴠ Outer sheath: chloroprene rubber, compound 5GM3 Ⴠ Jacket colour, red

Ⴠ maximum permissible speed 200 m/min is allowed when operating drums in one direction Ⴠ extremly torsion resistant Ⴠ resistant against oils and fats, athmosperic exposure and UV-radiation

Note

Ⴠ Further dimensions and special designs on request

Application Reeling medium voltage supply train for use in high mechanical stresses, such as in in container cranes or large mobile equipment as well as excavators in the mining industry for days, in dry, damp, wet areas and outdoors.

3,6/6kV Part no. No.cores x cross-sec. mm² 38533 3 x 25 + 3 x 10 38534 3 x 35 + 3 x 10 38535 3 x 50 + 3 x 10 38536 3 x 70 + 3 x 16 38537 3 x 95 + 3 x 16 38538 3 x 120 + 3 x 25

Outer Ø Permanent Tensile min. - max. load strain mm N max. N 37,0 - 40,0 1500 2200 40,0 - 43,0 2000 3100 44,0 - 47,0 3000 4300 47,0 - 50,0 4100 5100 52,0 - 56,0 5600 7000 56,0 - 60,0 7100 8500

Cop. weight kg / km 1008,0 1292,0 1728,0 2477,0 3197,0 4176,0

Weight approx. kg / km 2280,0 2750,0 3400,0 4100,0 5450,0 6650,0

Outer Ø Permanent Tensile min. - max. load strain mm N max. N 43,0 - 46,0 1500 2200 46,0 - 48,0 2000 3100 49,0 - 52,0 3000 4300 53,0 - 57,0 4100 5100 58,0 - 62,0 5600 7000 63,0 - 67,0 7100 8500

Cop. weight kg / km 1008,0 1292,0 1728,0 2477,0 3197,0 4176,0

Weight approx. kg / km 2750,0 3210,0 3950,0 5000,0 6150,0 7700,0

Outer Ø Permanent Tensile min. - max. load strain mm N max. N 46,0 - 49,0 1500 2200 49,0 - 52,0 2000 3100 53,0 - 57,0 3000 4300 57,0 - 61,0 4100 5100 62,0 - 66,0 5600 7000 67,0 - 70,0 7100 8500

Cop. weight kg / km 1008,0 1292,0 1728,0 2477,0 3197,0 4176,0

Weight approx. kg / km 3040,0 3510,0 4410,0 5420,0 6750,0 8050,0

12/20kV Outer Ø Permanent Tensile min. - max. load strain mm N max. N 39,0 - 42,0 1500 2200 42,0 - 45,0 2000 3100 45,0 - 48,0 3000 4300 50,0 - 54,0 4100 5100 54,0 - 58,0 5600 7000 58,0 - 62,0 7100 8500

Cop. weight kg / km 1008,0 1292,0 1728,0 2477,0 3197,0 4176,0

Weight approx. kg / km 2400,0 2900,0 3450,0 4600,0 5770,0 6900,0

Dimensions and specifications may be changed without prior notice. (RQ03)

G9

Part no. No.cores x cross-sec. mm² 38545 3 x 25 + 3 x 10 38546 3 x 35 + 3 x 10 38547 3 x 50 + 3 x 10 39040 3 x 70 + 3 x 16 39041 3 x 95 + 3 x 16 39042 3 x 120 + 3 x 25

6/10kV Part no. No.cores x cross-sec. mm² 38539 3 x 25 + 3 x 10 38540 3 x 35 + 3 x 10 38541 3 x 50 + 3 x 10 38542 3 x 70 + 3 x 16 38543 3 x 95 + 3 x 16 38544 3 x 120 + 3 x 25

8,7/15kV

Part no. No.cores x cross-sec. mm² 39043 3 x 25 + 3 x 10 39044 3 x 35 + 3 x 10 39045 3 x 50 + 3 x 10 39046 3 x 70 + 3 x 16 39047 3 x 95 + 3 x 16 39048 1 x 120 + 3 x 25


Cable Accessories

The expansion of our cable program rounds our wide product range out

G

Photo: Helukabel®

As a significant addition to the extensive catalogue of cables and connectors, HELUKABEL® has set up a Cable Accessories Program according to the latest guidelines and standards. This applies to the following themes: • • • • • • • • • •

Cable fixing Cable protective sleeving Drag and guidance chains Isolation and Heatshrink sleeving Termination & Connecting sleeves Bundling, binding and fixing Identification and Marking Terminals & cable lugs Tools Circular Connectors

G 10


Photo: HELUKABEL速

Robotic Cables

H1


Robotic Cables With over 30 years of experience with cables and lines, we also have the right solutions for the demands placed on the components to be installed by the applications of the robot. Our specialists work with you to select the correct cables, wires, supplemental systems and also construct the pre-assembled cable protection system to suit your particular application.

H

H2


Contents Description ROBOFLEX recycle ................................................................................................................................................................

ROBOFLEX 2001 / 2001-C, Robot cables, meter marking ........................................................................................................................ ROBOFLEX 150,...151,...152,...153, PUR, flame retardant, halogen-free, for torsional stress, meter marking .......................................................

ROBOFLEX 156-flat, PUR, flame retardant, halogen-free, for torsional stress ....................................................................................................... ROBOFLEX sewer robot, trailing ...........................................................................................................................................................

H3

Page H 4 H 6 H 7 H 9

H 10



ROBOFLEX recycle ROBOFLEX recycle Part no.

701903 701901 701902 701906 701904 701905 702808 702806 702807 701910 701908 701909 701913 701911 701912

Jacket colour Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001

Cable structure No.cores x cross-sec. mm² 4 x 0,34 4 x 0,34 4 x 0,34 5 x 0,34 5 x 0,34 5 x 0,34 8 x 0,34 8 x 0,34 8 x 0,34 5 G 0,5 5 G 0,5 5 G 0,5 5 G 0,75 5 G 0,75 5 G 0,75

Core colours brown, blue, black, white brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, grey brown, blue, black, white, grey DIN 47100 DIN 47100 DIN 47100 JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow

High flex ** X X X X X X X X X X X X X X X

Outer Ø Cop. approx. mm weight kg / km 5,2 13,1 5,2 13,1 5,2 13,1 5,9 16,4 5,9 16,4 5,9 16,4 6,8 26,1 6,8 26,1 6,8 26,1 6,0 24,0 6,0 24,0 6,0 24,0 7,0 36,0 7,0 36,0 7,0 36,0

Weight approx. kg / km 43,0 43,0 43,0 54,0 54,0 54,0 78,0 78,0 78,0 65,0 65,0 65,0 80,0 80,0 80,0

-

Outer Ø Cop. approx. mm weight kg / km 5,0 17,0 5,0 17,0 5,0 17,0 5,2 19,4 5,2 19,4 5,2 19,4 5,3 22,5 5,3 22,5 5,3 22,5 6,8 34,1 6,8 34,1 6,8 34,1 5,2 19,6 5,2 19,6 5,2 19,6 5,4 23,7 5,4 23,7 5,4 23,7 5,8 28,7 5,8 28,7 5,8 28,7 7,3 58,0 7,3 58,0 7,3 58,0 7,0 52,0 7,0 52,0 7,6 70,0 7,6 70,0 7,6 70,0

Weight approx. kg / km 44,6 44,6 44,6 46,3 46,3 46,3 50,0 50,0 50,0 53,5 53,5 53,5 48,2 48,2 48,2 53,0 53,0 53,0 61,9 61,9 61,9 85,0 85,0 85,0 76,0 76,0 93,0 93,0 93,0

-

Outer Ø Cop. approx. mm weight kg / km 5,0 17,0 5,0 17,0 5,0 17,0 5,2 19,4 5,2 19,4 5,2 19,4 5,3 22,5 5,3 22,5 5,3 22,5 6,8 34,1 6,8 34,1 6,8 34,1 5,2 19,6 5,2 19,6 5,2 19,6 5,4 23,7 5,4 23,7 5,4 23,7 5,8 28,7 5,8 28,7 5,8 28,7 7,3 58,0 7,3 58,0 7,3 58,0 7,0 52,0 7,0 52,0 7,0 52,0 7,6 70,0 7,6 70,0 7,6 70,0

Weight approx. kg / km 44,6 44,6 44,6 46,3 46,3 46,3 50,0 50,0 50,0 53,5 53,5 53,5 48,2 48,2 48,2 53,0 53,0 53,0 61,9 61,9 61,9 85,0 85,0 85,0 76,0 76,0 76,0 93,0 93,0 93,0

-

ROBOFLEX recycle screened, D-screen Part no.

703843 703845 703844 703848 703846 703847 703851 703849 703850 703869 703867 703868 703854 703852 703853 703857 703855 703856 703860 703858 703859 703872 703870 703871 703863 703861 703866 703864 703865

Jacket colour Black RAL 9005 Yellow RAL 1021 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001

Cable structure No.cores x cross-sec. mm² 3 x 0,25 3 x 0,25 3 x 0,25 4 x 0,25 4 x 0,25 4 x 0,25 5 x 0,25 5 x 0,25 5 x 0,25 8 x 0,25 8 x 0,25 8 x 0,25 3 x 0,34 3 x 0,34 3 x 0,34 4 x 0,34 4 x 0,34 4 x 0,34 5 x 0,34 5 x 0,34 5 x 0,34 8 x 0,34 8 x 0,34 8 x 0,34 5 G 0,5 5 G 0,5 5 G 0,75 5 G 0,75 5 G 0,75

Core colours brown, blue, black brown, blue, black brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, grey brown, blue, black, white, grey DIN 47100 DIN 47100 DIN 47100 brown, blue, black brown, blue, black brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, grey brown, blue, black, white, grey DIN 47100 DIN 47100 DIN 47100 JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow

High flex ** X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

ROBOFLEX recycle screened, C-screen Part no.

703873 703875 703874 703878 703876 703877 703881 703879 703880 703899 703897 703898 703884 703882 703883 703887 703885 703886 703890 703888 703889 703902 703900 703901 703893 703891 703892 703896 703894 703895

Jacket colour Black RAL 9005 Yellow RAL 1021 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001 Yellow RAL 1021 Black RAL 9005 Grey RAL 7001

Cable structure No.cores x cross-sec. mm² 3 x 0,25 3 x 0,25 3 x 0,25 4 x 0,25 4 x 0,25 4 x 0,25 5 x 0,25 5 x 0,25 5 x 0,25 8 x 0,25 8 x 0,25 8 x 0,25 3 x 0,34 3 x 0,34 3 x 0,34 4 x 0,34 4 x 0,34 4 x 0,34 5 x 0,34 5 x 0,34 5 x 0,34 8 x 0,34 8 x 0,34 8 x 0,34 5 G 0,5 5 G 0,5 5 G 0,5 5 G 0,75 5 G 0,75 5 G 0,75

Core colours brown, blue, black brown, blue, black brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, grey brown, blue, black, white, grey DIN 47100 DIN 47100 DIN 47100 brown, blue, black brown, blue, black brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, grey brown, blue, black, white, grey DIN 47100 DIN 47100 DIN 47100 JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow

Dimensions and specifications may be changed without prior notice.

H5

High flex ** X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X


ROBOFLEX 2001 / 2001-C Robot cables, meter marking

Technical data

Cable structure

Properties

Ⴠ Special TPE-E/PUR adapted to DIN VDE 0245, 0250, 0282 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage up to 0,34 mm² 350 V (operating peak voltage) above 0,5 mm² U0/U 300/500 V Ⴠ Test voltage up to 0,34 mm² 1,5 kV, 5 minutes above 0,5 mm² 3,0 kV, 5 minutes Ⴠ Mutual capacitance core/core approx. 100 nF/km core/screen approx. 120 nF/km Ⴠ Inductance approx. 0,69 mH/km Ⴠ Minimum bending radius 7,5x cabel ø

Ⴠ Bare copper, stranded to DIN VDE 0295 and IEC 60228, fine or extra fine wires, cl. 5 or cl. 6, BS 6360 cl. 5 or 6, up to 0,34 mm² cl. 5, above 0,5 mm² cl. 6 Ⴠ Special core insulation, TPE Ⴠ Cores coded up to 0,34 mm² according DIN 47100 above 0,5 mm² black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special separating foil Ⴠ Cable structure C-type, cu-screen of helically wound, approx. 85-95% coverage Ⴠ Outher sheath, special polyurethane Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

High flexibility at low temperatures High abrasion resistance Loadable under torsion stress ±360 °/meter Low adhesion Resistant to Microbes and rotting Oxygene and ozone Vibrations UV-radiation Oil and fats resistant Ⴠ PUR-jacket flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Application These special robotic control and signal cables specially designed for torsion and bending stresses in robots and connecting handling tools. EMC = Electromagnetic compatibillity. To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

ROBOFLEX 2001 Part no. 25459 25439 25460 25461 25462 25440 25449 25463 25519 25464 25465 25466 25450 25467 25468 25469 25470 25471 25472 25473 25474 25475 25476 25477 25520 25529 25559 25509 25478 25479 25480 25481 25482 25483 25530 25510 25484 25485 25486 25487

No.cores x cross-sec. mm² 7 G 0,25 12 G 0,25 25 G 0,25 2 G 0,34 3 G 0,34 7 G 0,34 12 G 0,34 12 G 0,5 16 G 0,5 18 G 0,5 25 G 0,5 4 G 0,75 7 G 0,75 12 G 0,75 14 G 0,75 2 G 1 3 G 1 4 G 1 7 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 3 G 1,5 4 G 1,5 5 G 1,5 8 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 3 G 2,5 4 G 2,5 3 G 4 4 G 4 4 G 6 3 G 10 3 G 16 3 G 25 3 G 35

Outer Ø Cop. approx. mm weight kg / km 5,8 16,8 7,6 28,8 10,6 60,0 4,0 6,6 4,0 9,8 5,7 22,8 8,3 39,2 10,4 57,8 11,6 76,8 12,7 86,4 14,2 120,0 6,0 28,8 7,9 50,4 11,5 84,4 12,8 100,8 5,5 19,2 6,0 29,0 6,3 38,4 8,5 67,2 12,5 115,2 15,4 172,8 17,4 240,0 21,3 326,4 23,2 393,6 6,9 43,2 7,9 57,6 8,6 72,0 11,1 115,2 15,5 172,8 19,3 259,2 21,8 360,0 8,4 72,0 9,1 96,0 10,3 116,0 11,2 153,6 14,1 230,4 15,6 288,0 18,2 460,8 22,9 720,0 26,5 1008,0

Weight approx. kg / km 48,0 71,0 143,0 28,0 34,0 51,0 69,0 90,0 277,0 121,0 256,0 63,0 96,0 171,0 200,0 48,0 60,0 78,0 131,0 216,0 306,0 432,0 569,0 694,0 94,0 107,0 121,0 292,0 356,0 445,0 636,0 136,0 170,0 227,0 261,0 341,0 518,0 722,0 1180,0 1600,0

AWG-No. 24 24 24 22 22 22 22 20 20 20 20 18 18 18 18 17 17 17 17 17 17 17 17 17 16 16 18 16 16 16 16 14 14 12 12 10 8 6 4 2

ROBOFLEX 2001-C Part no. 25539 25488 25489 25490 25491 25492 25493 25494 25495 25496 25497 25498 25499 25500 25501 25502 705462 25503 25504 25505 25506 25507 25508

No.cores x cross-sec. mm² 10 G 0,14 12 G 0,14 18 G 0,14 25 G 0,14 12 G 0,25 18 G 0,25 25 G 0,25 12 G 0,34 18 G 0,34 25 G 0,34 12 G 0,5 18 G 0,5 25 G 0,5 12 G 0,75 18 G 0,75 25 G 0,75 3 G 1 12 G 1 18 G 1 25 G 1 12 G 1,5 18 G 1,5 25 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,8 34,2 7,8 42,1 9,7 54,5 10,9 69,0 8,3 59,5 10,1 80,0 11,1 103,0 8,8 78,0 10,8 101,0 12,0 158,0 11,2 117,0 13,6 160,0 14,8 255,0 11,8 155,0 15,0 210,0 16,6 275,0 6,3 76,0 13,0 190,0 16,1 245,0 18,1 345,0 16,2 260,0 20,3 370,0 22,5 498,0

Weight approx. kg / km 62,0 95,0 120,0 158,0 126,0 164,0 215,0 160,0 210,0 305,0 175,0 231,0 347,0 220,0 305,0 415,0 90,0 265,0 390,0 540,0 345,0 485,0 710,0

AWG-No. 26 26 26 26 24 24 24 22 22 22 20 20 20 18 18 18 22 17 17 17 16 16 16

Dimensions and specifications may be changed without prior notice. (RH01)

H6

H


ROBOFLEX 150,...151,...152,...153 PUR, flame retardant, halogen-free, for torsional stress, meter marking

Technical data

Cable structure

Properties

Ⴠ Special TPE-E/PUR robot cable Ⴠ Based on DIN VDE 0245, 0250, 0281, 0282 Ⴠ Temperature range flexing -40 °C to +80 °C Ⴠ Nominal voltage up to 0,34 mm² 350 V 0.5 mm² and greater U0/U 300/500 V Ⴠ Test voltage up to 0,34 mm² 1500 V 0.5 mm² and greater 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Max. torsion angle ±360 °/metre Ⴠ Mutual capacitance core/core approx. 100 nF/km core/screen approx. 120 nF/km Ⴠ Minimum bending radius approx. 15x cable ø

Ⴠ Special bare copper, extra-fine wire acc. to DIN VDE 0295 cl. 6 + IEC 60228 cl. 6 Ⴠ TPE-E core insulation Ⴠ Black cores continuous white numbering according to DIN VDE 0293 + gnye Ⴠ Special optimised stranding Ⴠ High-grade slide wrapping Ⴠ with meter marking, change-over in 2011 Ⴠ Tinned copper twist screen Ⴠ PUR outer sheath Ⴠ Sheath colour: grey (RAL 7001) or black Part. nos. 77261-77263, 76158, 70561, 77267, 77268, 76165, 76166, 77424 Ⴠ Core colours DIN 47100 Part nos. 71820, 74658, 77264, 75253, 76167 Ⴠ Construction as above, but 0,5 (1,5) mm² cores screened with aluminium-coated polyester foil Part no. 72214 Ⴠ Construction as above, but 0,5 mm² pair screened with tinned twist screen Part nos. 77265, 77266, 77269, 77270 Ⴠ Construction as above, but 1,0 mm² pair only, screened with tinned twist screen Part no. 77469 Ⴠ Construction as above, but Ⴠ 6 cores, 1,5 mm², screened with tinned twist screen Ⴠ 4 pairs, 0,25 mm², screened with tinned twist screen Ⴠ Sheath colour: orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR outer sheath, low adhesion, abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Ⴠ PUR sheath, self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The smooth, high-grade core insulation, together with special stranding configuration and slide wrapping ensure long service life under combined bending and torsional stresses

Application These cables are specially designed for combined torsional and bending stresses. They are employed both for power supply and for the transmission of control and monitoring signals. Roboflex cables are used in assembly and welding robots, in handling and automation centres, in transport and conveyor equipment, and on turntables and swivel tables. In other words, anywhere where there is no defined cable routing with only alternating bending cycles on a single plane such as in drag chains. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Continuation Ⴇ

H7


ROBOFLEX 150,...151,...152,...153 PUR, flame retardant, halogen-free, for torsional stress, meter marking ROBOFLEX 150 (screened), Sheath colour grey Part no. No.cores x cross-sec. mm² 77261 ( 12 x 0,25) 77266 ( 23 x 1 + 2 x 1,0) 71789 ( 4 x 1,5) 75251 ( 4 x 2,5) 75252 ( 4 x 4) 76157 ( 4 x 6) 77262 ( 3 x 2 x 0,14) 77263 ( 4 x 2 x 0,14) 76158 ( 5 x 2 x 0,34) 70561 ( 8 x 2 x 0,34) 71820 ( 4 x 1,5 + (2 x 0,62)) 74658 ( 4 x 1,5 + (2 x 0,5)) 77264 ( 4 x 1,5 + (2 x 1,0)) 75253 ( 4 x 2,5 + (2 x 0,5)) 72214 ( 4 x 4 + (2 x 0,5)) 76159 ( 4 x 4 + (2 x 1,0)) 76160 ( 4 x 6 + (2 x 1,0)) 77265 ( 16 x 1 + (2 x 1,0))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,3 59,5 126,0 17,4 262,0 473,0 8,9 81,7 150,0 11,2 134,0 280,0 13,1 200,0 400,0 15,4 286,0 550,0 5,8 17,0 43,0 6,9 37,0 75,0 9,2 65,0 116,0 10,2 90,0 150,0 10,5 106,8 195,0 10,7 95,0 180,0 11,1 128,0 220,0 12,5 180,0 270,0 13,5 260,0 340,0 14,0 237,0 350,0 16,0 341,0 500,0 16,7 197,0 380,0

AWG-No.

ROBOFLEX 152 (screened), Sheath colour black Part no. No.cores x cross-sec. mm² 76161 ( 4 x 1,5) 76162 ( 4 x 2,5) 76163 ( 4 x 4) 76164 ( 4 x 6) 77267 ( 3 x 2 x 0,14) 77268 ( 4 x 2 x 0,14) 77424 ( 3 x 2 x 0,25) 76165 ( 5 x 2 x 0,34) 76166 ( 8 x 2 x 0,34) 75415 ( 4 x 1,5 + (2 x 0,5)) 75416 ( 4 x 2,5 + (2 x 0,5)) 75940 ( 4 x 2,5 + (2 x 1,0)) 75167 ( 4 x 4 + (2 x 0,5)) 75417 ( 4 x 4 + (2 x 1,0)) 75418 ( 4 x 6 + (2 x 1,0)) 77269 ( 16 x 1 + (2 x 1,0)) 77270 ( 23 x 1 + (2 x 1,0)) 77469 ( 5 x 2,5 + (6 x 1,5) + 4 x (2 x 0,25))

24 16 14 12 10 26 26 22 22 16 16 16 14 12 12 10 17

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 8,9 81,7 150,0 11,2 164,0 280,0 13,1 222,0 400,0 15,4 305,0 550,0 5,8 23,0 43,0 6,9 26,6 55,0 7,3 32,0 65,0 9,2 65,0 116,0 10,2 90,0 150,0 10,7 95,0 170,0 11,8 115,0 220,0 12,3 147,0 250,0 13,5 260,0 340,0 14,0 237,0 350,0 16,0 316,0 500,0 16,7 176,0 380,0 17,4 262,0 473,0 16,7 320,0 460,0

AWG-No. 16 14 12 10 26 26 24 22 22 16 14 14 12 12 10 17 17 14

ROBOFLEX 151, Sheath colour grey Part no. 70116 76168 76169 76170 76171

No.cores x cross-sec. mm² 12 G 0,5 4 G 1,5 4 G 2,5 4 G 4 4 G 6

Outer Ø Cop. approx. mm weight kg / km 8,3 57,6 8,5 57,6 10,8 96,0 12,7 153,6 15,0 230,4

Weight approx. kg / km 131,0 106,0 196,0 283,0 432,0

AWG-No. 20 16 14 12 10

ROBOFLEX 153, Sheath colour black Part no. 76172 76174 76175

No.cores x cross-sec. mm² 4 G 1,5 4 G 4 4 G 6

Outer Ø Cop. approx. mm weight kg / km 8,5 57,6 12,7 153,6 15,0 230,4

Weight approx. kg / km 106,0 283,0 432,0

AWG-No. 16 12 10

Dimensions and specifications may be changed without prior notice.

H8

H


ROBOFLEX 156-flat PUR, flame retardant, halogen-free, for torsional stress

Technical data

Cable structure

Properties

Ⴠ Special TPE-E/PUR robot cable adapted to DIN VDE 0245, 0250, 0281, 0282 Ⴠ Temperature range flexing -40 °C to +80 °C Ⴠ Nominal voltage up to 0,34 mm² 350 V 0,5 mm² an greater 300/500 V Ⴠ Test voltage up to 0,5 mm² 1500 V 0,5 mm² and greater 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Max. torsion angle ±360 °/metre Ⴠ Mutual capacitance (signal cores) core/core approx. 100 nF/km core/screen approx. 120 nF/km Ⴠ Minimum bending radius approx. 15x cable ø

Ⴠ Tinned copper conductor, 19x0,32/1,5 mm², 19x0,102/0,15 mm² Ⴠ 4 stranded cores 1,5 mm² Screen of tinned copper braid TPE-E sheath, black Ⴠ 12 cores 0,15 mm² stranded together Screen of tinned copper braid TPE-E sheath, black Ⴠ 6 cores 0,15 mm² stranded in paired Screen of tinned copper braid TPE-E sheath, black Ⴠ 10 stranded cores 0,15 mm² Screen of tinned copper braid Black TPE-E sheath Ⴠ Over the 4 elements in parallel PUR sheath Ⴠ Outer sheath colour black

Ⴠ The smooth, very high quality core insulation, together with the special threading lay and the sliding wrapper ensure a long service life under combined bending and torsional stress Ⴠ PUR sheath, matt, low adhesion, flame retardant

Application These cables are specially designed for combined torsional and bending stresses. They are employed both for power supply and for the transmission of control and monitoring signals. Roboflex cables are used in assembly and welding robots, in handling and automation centres, in transport and conveyor equipment, and on turntables and swivel tables. In other words, anywhere where there is no defined cable routing with only alternating bending cycles in one plane, such as in energy supply chains, for example. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 78499 ( 4 x 2 + 12 x 0,15 + 3 x 2 x 0,15 7,2 128,6 200,0 + 10 x 0,15)

AWG-No.

Dimensions and specifications may be changed without prior notice. (RH01)

H9

16


ROBOFLEX sewer robot trailing

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -40 °C to +80 °C Ⴠ Nominal voltage 300/500 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km

Part No. 74540 Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC 60228 cl. 6 Ⴠ Core insulation TPE-E, black with numbering Ⴠ 3 COAX 187/U stranded Ⴠ Cores and COAX elements and PVC sleeves, special stranded Ⴠ PUR outer sheath with embedded high-tensile and high-torsion resistant Kevlar braid Ⴠ Sheath colour orange (RAL 2003) Part No. 70581 Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 or IEC 60228 cl. 6 Ⴠ PVC core insulation, colour code DIN 47100 Ⴠ Cores stranded with COAX Ⴠ Overall screening with tinned copper braid, coverage approx. 85% Ⴠ Special PVC sheath Ⴠ Sheath colour grey (RAL 7001) Part No. 76397 (trailing cable for video cameras) Ⴠ Tinned copper conductor, fine wire stranded Ⴠ Core insulation of cell polypropylene Ⴠ Screen of aluminium-coated polyester foil and tinned copper braiding Ⴠ PUR outer jacket Ⴠ Sheath colour blue (RAL 5015)

Ⴠ To enhance reliability and tensile strength, a high-tensile and high-torsion resistant Kevlar braid is incorporated into the extremely robust PUR sheath Part No. 74540+76397 Ⴠ PUR sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Part No. 70581 Ⴠ Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC 60332-1, chemical resistant (see table Technical Information)

Application These cables are designed for use with autonomous sewer robots. These robots are used to inspect municipal sewer networks and if necessary to locate leaks or blockages. Some of these robots are even able to seal such leaks after detecting them. Besides cores for power supply, they also contain data cables, hoses for various drives, and coaxial cables for the video camera mounted on the robot. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Dimensions and specifications may be changed without prior notice. (RH01)

H 10

H


Photo: HELUKABEL速

Water resistant Cables

I1


Water resistant Cables For constant use in water for general use, waste water and drinking water*, up to a depth of immersion of 500 m to connect electrical operating materials such as submersible motor pumps, for medium mechanical stresses. *on request

I

I2


Contents Description Tauchflex-R, 750V, blue, submersible-pump cable ......................................................................................................................................... Tauchflex-FL, 750 V, blue, submersible pump cable .......................................................................................................................................

H07 RN8-F, waterproof rubber-sheathed cable, harmonized type ..................................................................................................................

I3

Page I 4 I 5 I 6


Tauchflex-R 750V, blue, submersible-pump cable

Technical data

Cable structure

Properties

Ⴠ Special cables corresponding to DIN VDE 0250 and 0282 part 810 Ⴠ Temperature range -40 °C to +80 °C (max. temperature for the outer surface) Ⴠ Permissible operating temperature at conductor +90C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Operating voltage for alternating and three-phase currents U0/U 413/825 V, for direct currents U0/U 619/1238 V Ⴠ Current rating to DIN 57100 part 523/ VDE 0100 part 523 Ⴠ Test voltage 15 min 2,5 kV Ⴠ Max. permitted tensile stress per mm² conductor 15 N

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Foil as separator Ⴠ EPR core insulation, compound type 3GI3 to DIN VDE 0207 part 20 Ⴠ Colour code according to DIN VDE 0293 Ⴠ Cores standed in layers with optimal lay-length Ⴠ EPR outer sheath, blue, compound type 5GM3 adapted to DIN VDE 0207 part 21 Ⴠ Minimum bending radius flexing up to 8 mm cond. ø min. 3x cond. ø above 8 mm to 12 mm cond. ø min. 4x cond. ø above 12 mm cond. ø min. 5x cond. ø fixed installation up to 12 mm cond. ø min. 3x cond. ø above 12 mm cond. ø min. 4x cond. ø Ⴠ Temperature limit in water: max. +40 °C, max. +60 °C with limited duration of life in air: flexible -50 °C to +80 °C stationary -30 °C to +80 °C

Ⴠ Good insulation properties when submerged in water Ⴠ Minimal weight gain under water Ⴠ The mechanical stability of the insulation materials remains constant even when submerged Ⴠ Not suitable for drinking water. Ⴠ Cables for use in drinking water with BAM-certificate on request (BAM Bundesanstalt für Materialprüfung/Federal Institute for Materials Testing). Ⴠ Installation adaptability for machinery material of protection class II Ⴠ As rotor-connection cable for motors up to 1000 V with protected fixed installation in tubes.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note: halogen-free types available on request.

Application Tauchflex-R is a special cable for use as a connecting and control cable for submersible motor pumps, underwater floodlights, floating switch and has proven its worth for constant use in waste water or water for general use up to the depth of immersion of 500 m (50 bar) and under temperatures of up to 70 °C. Tauchflex-R can also be installed for use in dry, damp and humid areas as well as in the open air. Not suitable for the installation in hazardous areas. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 37100 37101 37102 37103 37104 37105 37106 37107 37108 37109 37110 37111 37112 37113 37114 37115 37116 37117 37118 37119 37120 37121 37122 37123 37124 37125 37126

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 2 x 1,5 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25 3 x 1,5 3 x 2,5 3 x 4 3 x 6

Outer Ø approx. mm 7,2 8,0 7,2 7,9 9,5 11,5 13,5 15,0 17,5 20,0 22,5 24,0 25,2 27,6 30,6 33,5 8,5 10,2 11,8 13,1 17,7 20,2 24,3 9,5 11,0 13,0 14,5

Cop. weight kg / km 14,0 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 29,0 48,0 77,0 115,0 192,0 307,0 480,0 43,0 72,0 115,0 173,0

Weight approx. kg / km 54,0 76,0 105,0 135,0 200,0 290,0 400,0 560,0 730,0 1000,0 1250,0 1650,0 2000,0 2460,0 3050,0 3700,0 130,0 190,0 260,0 350,0 550,0 900,0 1300,0 150,0 205,0 330,0 470,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 16 14 12 10 8 6 4 16 14 12 10

Part no. 37127 37128 37129 37130 37131 37132 37133 37134 37135 37136 37137 37138 37139 37140 37141 37142 37143 37144 37145 37146 37147 37148 37149 37150 37151 37152 37153

No.cores x cross-sec. mm² 3 x 10 3 x 16 3 x 25 3 x 35 3 x 50 3 x 70 3 x 95 3 x 120 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 5 G 1,5 5 G 2,5 5 G 4 5 G 6 5 G 10 5 G 16 5 G 25

Outer Ø approx. mm 19,0 23,5 28,5 32,0 37,0 42,0 43,3 59,0 13,4 15,4 14,0 15,5 21,0 25,5 31,0 35,0 41,0 46,5 51,6 56,1 11,2 13,3 15,6 17,5 22,9 26,4 32,0

Cop. weight kg / km 288,0 461,0 720,0 1008,0 1440,0 2016,0 2736,0 3456,0 58,0 96,0 154,0 230,0 384,0 614,0 960,0 1344,0 1920,0 2688,0 3648,0 4608,0 72,0 120,0 192,0 288,0 480,0 768,0 1200,0

Weight approx. kg / km 750,0 1110,0 1450,0 2150,0 2800,0 3750,0 4590,0 5400,0 190,0 270,0 380,0 520,0 955,0 1400,0 1950,0 2650,0 3600,0 4890,0 6180,0 7200,0 225,0 335,0 470,0 645,0 1150,0 1690,0 2400,0

AWG-No. 8 6 4 2 1 2/0 3/0 4/0 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 16 14 12 10 8 6 4

Dimensions and specifications may be changed without prior notice. (RI01)

I4

I


Tauchflex-FL 750 V, blue, submersible pump cable

Technical data

Cable structure

Properties

Ⴠ Special cables corresponding to DIN VDE 0250 and 0282 part 810 Ⴠ Temperature range -40 °C to +80 °C (max. temperature for the outer surface) Ⴠ Permissible operating temperature at conductor +90C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Operating voltage for alternating and three-phase currents U0/U 413/825 V, for direct currents U0/U 619/1238 V Ⴠ Current rating to DIN 57100 part 523/ VDE 0100 part 523 Ⴠ Test voltage 15 min 2,5 kV Ⴠ Max. permitted tensile stress per mm² conductor 15 N Ⴠ Minimum bending radius flexing up to 8 mm cond. ø min. 3x cond. ø above 8 mm to 12 mm cond. ø min. 4x cond. ø above 12 mm cond. ø min. 5x cond. ø fixed installation up to 12 mm cond. ø min. 3x cond. ø above 12 mm cond. ø min. 4x cond. ø Ⴠ Temperature limit in water: max. +40 °C, max. +60 °C with limited duration of life in air: flexible -50 °C to +80 °C stationary -30 °C to +80 °C

Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Foil as separator Ⴠ EPR core insulation, compound type 3GI3 to DIN VDE 0207 part 20 Ⴠ Colour code according to DIN VDE 0293 Ⴠ Cores laying parallel Ⴠ EPR outer sheath, blue, compound type 5GM3 adapted to DIN VDE 0207 part 21

Ⴠ Good insulation properties when submerged in water Ⴠ Minimal weight gain under water Ⴠ The mechanical stability of the insulation materials remains constant even when submerged Ⴠ Not suitable for drinking water. Ⴠ Cables for use in drinking water with BAM-certificate on request (BAM Bundesanstalt für Materialprüfung/Federal Institute for Materials Testing). Ⴠ Installation adaptability for machinery material of protection class II Ⴠ As rotor-connection cable for motors up to 1000 V with protected fixed installation in tubes.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note: halogen-free types available on request.

Application Tauchflex-FL is a special cable for use as a connecting and control cable for submersible motor pumps, underwater floodlights, floating switch and has proven its worth for constant use in waste water or water for general use up to the depth of immersion of 500 m (50 bar) and under temperatures of up to 70 °C. Tauchflex-FL can also be installed for use in dry, damp and humid areas as well as in the open air. Not suitable for the installation in hazardous areas. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 37155 37156 37157 37158 37159 37160 37161 37162 37163 37164 37165 37166

No.cores x cross-sec. mm² 3 x 1,5 3 x 2,5 3 x 4 3 x 6 3 x 10 3 x 16 3 x 25 3 x 35 3 x 50 3 x 70 3 x 95 3 x 120

Outer Ø min. - max. mm 7,0 - 13,0 8,0 - 16,0 9,0 - 19,0 10,0 - 23,0 12,0 - 28,0 14,0 - 31,0 17,0 - 37,0 17,0 - 38,0 20,0 - 45,0 22,0 - 52,0 25,0 - 58,0 27,0 - 64,0

Cop. weight kg / km 43,0 72,0 115,0 173,0 288,0 461,0 720,0 1008,0 1440,0 2016,0 2736,0 3456,0

Weight approx. kg / km 125,0 185,0 290,0 400,0 615,0 890,0 1155,0 1540,0 2190,0 2890,0 3800,0 4700,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RI01)

I5

16 14 12 10 8 6 4 2 1 2/0 3/0 4/0

Part no. 37167 37168 37169 37170 37171 37172 37173 37174 37175

No.cores x cross-sec. mm² 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50

Outer Ø min. - max. mm 7,0 - 17,0 8,0 - 20,0 9,0 - 24,0 10,0 - 26,0 11,0 - 31,0 13,0 - 36,0 15,0 - 45,0 17,0 - 48,0 20,0 - 59,0

Cop. weight kg / km 58,0 96,0 154,0 230,0 384,0 614,0 960,0 1344,0 1920,0

Weight approx. kg / km 160,0 245,0 330,0 450,0 850,0 1200,0 1590,0 2085,0 2890,0

AWG-No. 16 14 12 10 8 6 4 2 1


H07 RN8-F waterproof rubber-sheathed cable, harmonized type

Technical data

Cable structure

Ⴠ Water resistant heavy hose pipe to DIN VDE 0282 part 16, HD 22.16 S1 Ⴠ Temperature range flexing -25 °C fixed installation -40 °C in water max. +40 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 450/750 V in case of protected and fixed installation U0/U 600/1000 V Ⴠ Test voltage 2500 V Ⴠ Permanent tensile load max. 15 N/mm² Ⴠ Minimum bending radius flexing 6 x cable ø fixed installation 4x cable ø

Ⴠ Copper conductor fine wire stranded, bare to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ Rubber core insulation EI4 to DIN VDE 0282 part 1 Ⴠ Core identification to DIN VDE 0293-308 and HD 186 Ⴠ Core colours up to 5 cores one-coloured 6 and more cores, black with numbering 3 and above, with green-yellow earth core 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special polychoroprene rubber outer jacket Ⴠ Outer jacket black

Properties

Ⴠ Resistant to Ozone Weather Ⴠ Oil resistant Test according to EN 60811-2-1 Ⴠ Test of behaviour compared to environmental influences Test according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The core identification of a single core jacketed, of an insulated wire is black. For application as a protective core, the ends are to be identified with green-yellow and the middle conductor with light blue

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Water resistant heavy hose pipe for connection of submersible pumps and similar applications, at a recommended water depth to 10 m and a maximum water temperature of +40 ° C. Can be used in dry, damp and wet areas as well as in open air. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 37287 37288 37289 37290 37291 37292 37293 37294 37295 37296 37297 37298 37299 37300 37301 37302 37303 37304 37305 37306 37307 37308 37309 37310 37311 37312 37313 37314

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 2 x 1 2 x 1,5 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25 3 G 1 3 G 1,5

Outer Ø min. - max. mm 5,7 - 7,1 6,3 - 7,9 7,2 - 9,0 7,9 - 9,8 9,5 - 11,9 10,8 - 13,4 12,7 - 15,8 14,3 - 17,9 16,5 - 20,6 18,6 - 23,3 20,8 - 26,0 22,8 - 28,6 25,2 - 31,4 27,6 - 34,4 30,6 - 38,3 33,5 - 41,9 37,4 - 46,8 41,3 - 52,0 7,7 - 10,0 8,5 - 11,0 10,2 - 13,1 11,8 - 15,1 13,1 - 16,8 17,7 - 22,6 20,2 - 25,7 24,3 - 30,7 8,3 - 10,7 9,2 - 11,9

Cop. weight kg / km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 4800,0 19,0 29,0 48,0 77,0 115,0 192,0 307,0 480,0 29,0 43,0

Weight approx. kg / km 58,0 71,0 100,0 130,0 230,0 290,0 420,0 530,0 750,0 960,0 1250,0 1560,0 1900,0 2300,0 2950,0 3600,0 4600,0 6000,0 98,0 135,0 193,0 280,0 330,0 586,0 810,0 1160,0 130,0 165,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 17 16 14 12 10 8 6 4 17 16

Part no. 37315 37316 37317 37318 37319 37320 37321 37322 37323 37324 37325 37326 37327 37328 37329 37330 37331 37332

No.cores x cross-sec. mm² 3 G 2,5 3 G 4 3 G 6 3 G 10 3 G 16 3 G 25 3 G 35 3 G 50 3 G 70 3 G 95 3 G 120 3 G 150 3 G 185 3 G 240 3 G 300 4 G 1 4 G 1,5 4 G 2,5

Outer Ø min. - max. mm 10,9 - 14,0 12,7 - 16,2 14,1 - 18,0 19,1 - 24,2 21,8 - 27,6 26,1 - 33,0 29,3 - 37,1 34,1 - 42,9 38,4 - 48,3 43,3 - 54,0 47,4 - 60,0 52,0 - 66,0 57,0 - 72,0 65,0 - 82,0 72,0 - 90,0 9,2 - 11,9 10,2 - 13,1 12,1 - 15,5

Cop. weight kg / km 72,0 115,0 173,0 288,0 461,0 720,0 1008,0 1440,0 2016,0 2736,0 3456,0 4320,0 5328,0 6192,0 8640,0 38,0 58,0 96,0

Weight approx. kg / km 235,0 320,0 420,0 810,0 1050,0 1250,0 1900,0 2600,0 3400,0 4450,0 5180,0 6500,0 7860,0 10224,0 12620,0 150,0 200,0 290,0

AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 17 16 14

Continuation Ⴇ

I6

I


H07 RN8-F waterproof rubber-sheathed cable, harmonized type

Part no. 37333 37334 37335 37336 37337 37338 37339 37340 37341 37342 37343 37344 37345 37346 37354 37347 37348 37349

No.cores x cross-sec. mm² 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185 4 G 240 4 G 300 5 G 1 5 G 1,5 5 G 2,5 5 G 4

Outer Ø min. - max. mm 14,0 - 17,9 15,7 - 20,0 20,9 - 26,5 23,8 - 30,1 28,9 - 36,6 32,5 - 41,1 37,7 - 47,5 42,7 - 54,0 48,4 - 61,0 53,0 - 66,0 58,0 - 73,0 64,0 - 80,0 72,0 - 91,0 80,0 - 101,0 10,2 - 13,1 11,2 - 14,4 13,3 - 17,0 15,6 - 19,9

Cop. weight kg / km 154,0 230,0 384,0 614,0 960,0 1344,0 1920,0 2688,0 3648,0 4608,0 5760,0 7104,0 9216,0 11520,0 48,0 72,0 120,0 192,0

Weight approx. kg / km 395,0 540,0 950,0 1260,0 1860,0 2380,0 3190,0 4260,0 5600,0 6830,0 8320,0 9800,0 12100,0 15200,0 175,0 240,0 345,0 485,0

AWG-No. 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 4 16 14 12

Part no. 37350 37351 37352 37353 37355 37356 37357 37358

No.cores x cross-sec. mm² 5 G 6 5 G 10 5 G 16 5 G 25 6 G 1,5 6 G 2,5 12 G 1,5 12 G 2,5

Outer Ø min. - max. mm 17,5 - 22,2 22,9 - 29,1 26,4 - 33,3 32,0 - 40,4 13,4 - 17,2 15,7 - 20,0 17,6 - 22,4 20,6 - 26,2

Dimensions and specifications may be changed without prior notice. (RI01)

Cable Glands Cable glands for standard applications Plastic Glands Cable Glands of Brass Accessories Cable glands for special application conditions for electromagnetic compatibility EMC for rugged applications and special chemical resistance for high temperature use for explosive areas for special mounting conditions for special pressure conditions

You can find cable glands in our catalogue Cable Accessories. Request it now at www.helukabel.de

I7

Cop. weight kg / km 288,0 480,0 768,0 1200,0 87,0 144,0 173,0 288,0

Weight approx. kg / km 650,0 1200,0 1550,0 2250,0 171,0 279,0 340,0 571,0

AWG-No. 10 8 6 4 4 4 4 4


Productinformations With product-ямВyers HELUKABEL┬о is giving informations forward to customers and business-partners about news, offers or just worth knowing around Data, Network & Bus Technology.

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Photo: HELUKABEL速

Flat and Ribbon Cables

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Flat and Ribbon Cables Flat cables in PVC and neoprene design are used as trailing cables for cranes, open field conveyors and shelve service devices. Flat cables offer the following advantages: • Extremely small bending radius • High flexibility • Minimum wastage of space • Packeting possibilities

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An expert and proper installation is important to ensure perfect functioning. Please follow the corresponding fitting instructions. Flat cables according to UL-standard are available on request. Ribbon cables are ideal for use because of the excellent flexibility as connecting cable in electronics and in control engineering. J

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Contents Description

Page

PVC-flat (H05 VVH6-F/H07 VVH6-F), 300/500V and 450/750V ................................................................................................................... NEO-Flat, (N)GFLGÖU .............................................................................................................................................................................. PVC-flat-CY, screened,

EMC-preferred type

................................................................................................................................................

NEO-Flat-C, (MCHÖU) screened, EMC-preferred type ......................................................................................................................................

Ribbon Cables, Type L, Type L AWG 28, Type D ............................................................................................................................................ TUBEFLEX-Y, roundshaped flat ribbon cable for IDC-technique,

.................................................................................................... TUBEFLEX-(St)-CY, roundshaped flat ribbon cable, screened, for IDC-technique, pitch 1,27mm, EMC-preferred type ......................................................

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pitch 1,27 mm

J 4 J 5 J 6 J 7 J 8 J 9

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PVC-flat (H05 VVH6-F/H07 VVH6-F)

300/500V and 450/750V

Technical data

Cable structure

Properties

Ⴠ Special PVC-flat cable, H05 VVH6-F to EN 50214 H07 VVH6-F to HD 359 S2 (25 mm² and above in adapted) Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage H05 VVH6-F = up to 1 mm² U0/U 300/500V H07 VVH6-F = 1,5 mm² U0/U 450/750 V Ⴠ Test voltage H05 VVH6-F = up to 1 mm² 2000 V H07 VVH6-F = 1,5 mm² 2500 V Ⴠ Minimum bending radius 10x cable thickness Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Cores laying parallel Ⴠ Core identification up to 5 cores to colour code DIN VDE 0293 7 cores and above with number printing Ⴠ Green-yellow earth core Ⴠ Special PVC outer jacket TM2 to DIN VDE 0281 part 1 Ⴠ Colour black (RAL 9005)

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ Extremely small bending radius Ⴠ High flexibility Ⴠ Minimum waste of space Ⴠ Packeting possibility Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

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Ⴠ Art.No. 27012 (6x4). Ⴠ G = with green-yellow earth core

Application PVC type of flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units. Installation notes: See NEO flat at page J5. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 26980 4 G 0,75 26981 5 G 0,75 26982 6 G 0,75 26983 9 G 0,75 26984 10 G 0,75 26985 12 G 0,75 26986 16 G 0,75 26987 18 G 0,75 26988 20 G 0,75 26989 24 G 0,75 26990 3 G 1 26991 4 G 1 26992 5 G 1 26993 6 G 1 26994 9 G 1 26995 10 G 1 26996 12 G 1 26997 16 G 1 26998 18 G 1 26999 20 G 1 27000 24 G 1 27001 4 G 1,5 27002 5 G 1,5 27003 7 G 1,5 27004 8 G 1,5 27005 10 G 1,5 27006 12 G 1,5 27028 16 G 1,5 27030 24 G 1,5 27007 4 G 2,5 27008 5 G 2,5

Outer dimension approx. mm 4,3 x 12,6 4,3 x 16,1 4,3 x 19,4 4,3 x 26,4 4,3 x 30,1 4,3 x 33,8 4,3 x 44,4 4,3 x 49,2 4,3 x 55,0 4,3 x 65,6 4,5 x 10,8 4,5 x 13,4 4,5 x 16,0 4,5 x 20,6 4,5 x 28,4 4,5 x 30,0 4,5 x 36,2 4,5 x 47,6 4,5 x 52,8 4,5 x 59,0 4,5 x 70,4 4,5 x 13,7 4,5 x 17,9 4,5 x 23,5 4,5 x 26,8 4,5 x 33,5 4,5 x 38,9 4,5 x 51,5 4,5 x 83,0 5,5 x 17,0 5,5 x 21,5

Cop. weight kg / km 28,8 36,0 43,2 64,8 72,0 84,4 115,2 129,6 144,0 172,8 28,8 38,4 48,0 57,6 86,4 96,0 115,2 153,6 172,8 192,0 230,4 58,0 72,0 101,0 115,0 144,0 173,0 230,4 346,0 96,0 120,0

Weight approx. kg / km 90,0 115,0 141,0 198,0 224,0 258,0 340,0 380,0 424,0 509,0 80,0 104,0 134,0 161,0 230,0 256,0 298,0 395,0 441,0 495,0 590,0 133,0 169,0 235,0 265,0 332,0 421,0 555,0 820,0 205,0 256,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 14 14

Part no. No.cores x cross-sec. mm² 27009 7 G 2,5 27010 8 G 2,5 27011 12 G 2,5 27029 16 G 2,5 27012 24 G 2,5 27027 24 G 2,5 27013 4 G 4 27014 5 G 4 27015 7 G 4 27016 4 G 6 27017 5 G 6 27018 7 G 6 27019 4 G 10 27020 4 G 16 27025 5 G 16 27021 4 G 25 27026 5 G 25 27022 4 G 35 27023 4 G 50 27024 4 G 70

Outer dimension approx. mm 5,5 x 30,3 5,5 x 31,9 5,8 x 47,1 5,8 x 55,1 15,0 x 63,0 5,8 x 120,0 7,0 x 21,8 7,0 x 27,4 7,9 x 36,6 8,2 x 24,8 8,2 x 31,8 8,2 x 42,6 10,0 x 29,6 11,2 x 34,4 13,0 x 46,6 13,7 x 42,6 15,5 x 55,5 15,4 x 47,6 18,2 x 57,0 20,0 x 64,2

Cop. weight kg / km 168,0 192,0 288,0 384,0 604,0 604,0 154,0 192,0 269,0 230,0 288,0 403,0 384,0 614,0 768,0 960,0 1200,0 1344,0 1920,0 2688,0

Weight approx. kg / km 344,0 389,0 580,0 674,0 950,0 950,0 344,0 428,0 590,0 424,0 530,0 760,0 710,0 1014,0 1370,0 1365,0 2000,0 2100,0 2940,0 4090,0

AWG-No. 14 14 14 14 14 14 12 12 12 10 10 10 8 6 6 4 4 2 1 2/0

Dimensions and specifications may be changed without prior notice. (RJ01)

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NEO-Flat (N)GFLGÖU

Technical data

Cable structure

Properties

Ⴠ Special Neoprene-flat cable adapted to DIN VDE 0250 part 809 Ⴠ Temperature range flexing -25 °C to +60 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius 10x cable thickness Ⴠ Radiation resistance up to 50x106 cJ/kg (up to 50 Mrad)

Ⴠ Bare or tinned copper, stranded to DIN VDE 0295, BS 6360 cl. 5 and IEC 60228, fine or extra fine wire stranded according to different cross-sections 1 to 25 mm² - class 6, col. 4 35 to 95 mm² - class 5 Ⴠ Special rubber core insulation GI1, to DIN VDE 0207 part 20 Ⴠ Core identification up to 5 cores, colour code to DIN VDE 0293 7 cores and above with number printing Ⴠ Cores laying parallel Ⴠ Art.No. 28007 and 28013 cable structure 6x4 Ⴠ Green-yellow earth core Ⴠ Special rubber outer sheath 5GM2, to DIN VDE 0207 part 21 Ⴠ Colour black

Ⴠ Special rubber outer sheath, cold-resistant Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ Extremely small bending radius Ⴠ High flexibility Ⴠ Minimum waste of space Ⴠ Packeting possibility Ⴠ Behaviour in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Neoprene type of flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units. These cables are also available for export with UL-approval on request. Installation notes Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this purpose, the corresponding fitting instructions should be followed. Ⴠ Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface of two cable trollys must be wider than the double thickness of a cable-packet. Ⴠ During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively so that the biggest cross-section is laying on the top. Ⴠ Further, be careful of a symmetrical load distribution. Ⴠ In case of multicore flat cables with small cross-section, smaller than 2,5 mm², is very critical due to its low tensile stress. In such case, you should add 10% reserve wire for calculation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 28001 4 G 1,5 28002 5 G 1,5 28003 7 G 1,5 28004 8 G 1,5 28005 10 G 1,5 28006 12 G 1,5 28007 24 G 1,5 (6 x 4) 28008 4 G 2,5 28009 5 G 2,5 28010 7 G 2,5 28011 8 G 2,5 28012 12 G 2,5 28013 24 G 2,5 (6 x 4) 28014 4 G 4 28015 5 G 4 28016 7 G 4 28017 4 G 6 28018 5 G 6 28019 7 G 6 28020 4 G 10 28021 5 G 10

Outer dimension approx. mm 5,9 x 16,2 5,9 x 23,7 5,9 x 30,5 5,9 x 34,0 5,9 x 43,5 6,5 x 50,4 13,0 x 56,0 7,2 x 19,6 7,2 x 27,8 7,2 x 36,1 7,2 x 40,2 7,8 x 59,4 15,5 x 66,8 8,8 x 24,2 8,8 x 33,4 8,8 x 42,5 9,6 x 27,4 9,6 x 37,4 9,6 x 47,2 10,4 x 30,8 10,4 x 41,6

Cop. weight kg / km 58,0 72,0 101,0 115,0 144,0 173,0 346,0 96,0 120,0 168,0 192,0 288,0 576,0 154,0 192,0 269,0 230,0 288,0 403,0 384,0 480,0

Weight approx. kg / km 234,0 304,0 391,0 441,0 460,0 646,0 1290,0 316,0 391,0 533,0 602,0 890,0 1480,0 506,0 621,0 851,0 661,0 740,0 1004,0 1027,0 1171,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RJ01)

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16 16 16 16 16 16 16 14 14 14 14 14 14 12 12 12 10 10 10 8 8

Part no. No.cores x cross-sec. mm² 28022 4 G 16 28023 5 G 16 28024 4 G 25 28025 5 G 25 28026 7 G 25 28027 4 G 35 28028 5 G 35 28029 7 G 35 28030 4 G 50 28031 4 G 70 28032 4 G 95 28033 4 G 120

Outer dimension approx. mm 11,6 x 35,6 12,2 x 48,2 14,1 x 45,8 14,7 x 58,3 15,3 x 78,7 15,8 x 50,8 16,4 x 64,4 16,4 x 86,4 18,6 x 60,2 21,0 x 68,0 24,1 x 78,6 25,5 x 84,2

Cop. weight kg / km 614,0 768,0 960,0 1200,0 1680,0 1344,0 1680,0 2352,0 1920,0 2688,0 3648,0 4608,0

Weight approx. kg / km 1430,0 1590,0 1890,0 2215,0 3000,0 2460,0 2880,0 4100,0 3385,0 4480,0 5990,0 7240,0

AWG-No. 6 6 4 4 4 2 2 2 1 2/0 3/0 4/0


PVC-flat-CY

screened, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Special PVC-flat cable, screened, adapted to DIN VDE 0283 part 2 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Minimum bending radius 15x cable thickness Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors according to DIN VDE 0295 and IEC 60228 cl. 5, BS 6360 cl. 5 Ⴠ Special PVC insulation Ⴠ Core identification see below Ⴠ Cores screened individually or in bunches Ⴠ Cores laying parallel Ⴠ Copper screened braiding, approx. 85% coverage Ⴠ Special PVC outer jacket black (RAL 9005)

Extensively oil resistant Extremely small bending radius High flexibility Minimum waste of space Packeting possibility The high degree of screening density assures disturbance-free transmission of all signal and impulses Ⴠ PVC self-extinguishing and flameretardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application PVC screened flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units. Installation notes Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this purpose, the corresponding fitting instructions should be followed. Ⴠ Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface of two cable trollys must be wider than the double thickness of a cable-packet. Ⴠ During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively so that the biggest cross-section is laying on the top. Ⴠ Further, be careful of a symmetrical load distribution. Ⴠ In case of multicore flat cables with small cross-section, smaller than 2,5 mm², is very critical due to its low tensile stress. In such case, you should add 10% reserve wire for calculation. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 27100 27101 27102 27090 27103 27091 27092 27093 27094 27104 27095 27096 27097 27098 27099

No.cores x cross-sec. mm² 5 G 0,5 5 x 4 x 0,5 8 x 7 x 0,5 4 G 0,75 4 x 4 G 1 4 G 1,5 8 G 1,5 12 G 1,5 4 G 2,5 6 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25

Core marking Colour coded, DIN VDE 0293 Colour coded Cont. white numbering, DIN VDE 0293 Colour coded, DIN VDE 0293 Cont. white numbering Colour coded, DIN VDE 0293 Cont. white numbering Cont. white numbering Colour coded, DIN VDE 0293 Cont. white numbering, DIN VDE 0293 Colour coded, DIN VDE 0293 Colour coded, DIN VDE 0293 Colour coded, DIN VDE 0293 Colour coded, DIN VDE 0293 Colour coded, DIN VDE 0293

Outer dimension approx. mm 21,0 x 3,4 37,4 x 7,2 68,6 x 11,7 15,0 x 5,0 33,5 x 11,0 18,7 x 5,9 35,6 x 5,9 52,1 x 5,9 21,0 x 6,9 37,4 x 7,2 24,5 x 7,7 30,1 x 9,2 35,8 x 10,5 41,3 x 12,6 48,4 x 14,4

Cop. weight kg / km 64,0 175,0 480,0 70,0 310,0 116,0 217,0 266,0 170,0 240,0 225,0 328,0 525,0 788,0 1170,0

Weight approx. kg / km 140,0 280,0 1180,0 147,0 625,0 210,0 400,0 610,0 270,0 320,0 400,0 520,0 840,0 1280,0 1800,0

AWG-No. 20 20 20 18 17 16 16 16 14 14 12 10 8 6 4

Dimensions and specifications may be changed without prior notice. (RJ01)

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NEO-Flat-C (MCHÖU) screened, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Special-Neoprene-flat cable, screened, adapted to DIN VDE 0250 part 809 Ⴠ Temperature range flexing -25 °C to +60 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius approx. 15x cable thickness Ⴠ Radiation resistance up to 50x106 cJ/kg (up to 50 Mrad)

Ⴠ Bare or tinned copper, extra fine wire conductors according to DIN VDE 0295 Kl. 6 and IEC 60228 cl. 6, BS 6360 cl. 6 Ⴠ Special rubber core insulation Ⴠ Core identification up to 5 cores to colour code DIN VDE 0293 7 cores and above with number printing Ⴠ Cores screened individually Ⴠ Cores laying parallel Ⴠ Copper screened braiding, approx. 85% coverage Ⴠ Special Neoprene outer jacket black (RAL 9005)

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Outer jacket cold resistant Extensively oil resistant Extremely small bending radius High flexibility Minimum waste of space Packeting possibility The high degree of screening density assures disturbance-free transmission of all signal and impulses Ⴠ Behaviour in fire Test according to VDE 0482-332-1-2, DIN EN 60332-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Neoprene screened flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units. These cables are also available for export with UL-approval on request. Installation notes Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this purpose, the corresponding fitting instructions should be followed. Ⴠ Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface of two cable trollys must be wider than the double thickness of a cable-packet. Ⴠ During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively so that the biggest cross-section is laying on the top. Ⴠ Further, be careful of a symmetrical load distribution. Ⴠ In case of multicore flat cables with small cross-section, smaller than 2,5 mm², is very critical due to its low tensile stress. In such case, you should add 10% reserve wire for calculation. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 28100 8 G 1,5 28101 12 G 1,5 28102 4 G 2,5

Outer dimension approx. mm 7,9 x 42,0 7,9 x 61,0 8,5 x 25,5

Cop. weight kg / km 231,0 346,0 164,0

Weight approx. kg / km 520,0 790,0 420,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RJ01)

J7

16 16 14

Part no. No.cores x cross-sec. mm² 28103 6 G 2,5 28104 12 G 2,5 28302 4 G 25

Outer dimension approx. mm 8,5 x 34,5 8,9 x 68,0 16,0 x 51,0

Cop. weight kg / km 247,0 494,0 1116,0

Weight approx. kg / km 540,0 1000,0 1650,0

AWG-No. 14 14 14


Ribbon Cables

Type L, Type L AWG 28, Type D

Technical data

Cable structure

Properties

Type L (stranded wire) Ⴠ Pitch 2,54 mm Ⴠ Nominal voltage 0,14 mm² = 350 V 0,25 to 0,75 mm² = 600 V Ⴠ Test voltage 0,14 mm² = 1200 V 0,25 to 0,75 mm² = 2000 V Type L AWG 28 (stranded wire) Ⴠ Pitch 1,27 mm Ⴠ Heat-resistance up to 105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Type D (solid) Ⴠ Pitch 2,5 mm Ⴠ Nominal voltage 500 V Ⴠ Test voltage 1500 V

Type L (stranded wire) Ⴠ Tinned copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 Ⴠ PVC core insulation, flame retardant Ⴠ Cores colour coded Type L AWG 28 (stranded wire) Ⴠ Tinned copper 7x0,127 Ⴠ PVC core insulation, flame retardant Ⴠ Cores moulded, can be separated easily Ⴠ Cores single coloured, edge marking on one side Type D (solid) Ⴠ Cu-solid, tinned 0,5 mm ø Ⴠ PVC core insulation Ⴠ Cores moulded, can be separated easily Ⴠ Cores colour coded

Type L AWG 28 ( stranded wire) Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

J

Application Ribbon cables are used as connecting and control cables wherever there is a need to install quickly and with a minimum waste of space. These cables offer an excellent degree of flexibility. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Typ L (colour coded) Part no. 44001 44002 44003 44004 44005 44006 44007 44008 44009 44010 44011 44012 44013 44014 44015 44016 44017 44018 44019 44020 44021 44022 44023 44024 44025 44026 44027 44028 44029 44030 44031 44032 44033 44034 44035 44036 44037 44038 44039 44040

No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 9 x 0,14 10 x 0,14 11 x 0,14 12 x 0,14 16 x 0,14 20 x 0,14 4 x 0,25 5 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 10 x 0,25 12 x 0,25 16 x 0,25 20 x 0,25 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 16 x 0,5 20 x 0,5 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 16 x 0,75 20 x 0,75

Outer Ø Cop. approx. mm weight kg / km 3,9 x 1,4 2,7 6,4 x 1,4 4,0 8,9 x 1,4 5,4 11,3 x 1,4 6,7 13,9 x 1,4 8,1 16,4 x 1,4 9,4 18,9 x 1,4 10,7 21,4 x 1,4 13,4 23,9 x 1,4 14,4 26,4 x 1,4 15,3 28,9 x 1,4 16,1 38,9 x 1,4 21,5 48,9 x 1,4 27,0 9,1 x 1,6 9,6 11,6 x 1,6 12,0 14,1 x 1,6 14,4 16,6 x 1,6 16,8 19,1 x 1,6 19,2 24,1 x 1,6 24,0 29,1 x 1,6 28,8 39,1 x 1,6 38,4 49,1 x 1,6 48,0 9,0 x 2,0 19,2 12,0 x 2,0 24,0 15,0 x 2,0 28,8 17,0 x 2,0 33,6 20,0 x 2,0 38,4 23,0 x 2,0 48,0 30,0 x 2,0 58,0 40,0 x 2,0 77,0 50,0 x 2,0 101,0 10,6 x 2,5 29,0 13,3 x 2,5 36,0 16,0 x 2,5 43,2 18,7 x 2,5 50,0 21,4 x 2,5 58,0 26,8 x 2,5 72,0 32,2 x 2,5 86,0 43,0 x 2,5 112,0 53,4 x 2,5 151,0

Weight approx. kg / km 7,0 11,0 14,0 18,0 21,0 25,0 28,0 32,0 35,0 39,0 42,0 56,0 70,0 21,0 26,0 31,0 36,0 42,0 52,0 62,0 83,0 104,0 38,0 48,0 57,0 66,0 76,0 95,0 114,0 151,0 190,0 52,0 64,0 77,0 90,0 103,0 130,0 155,0 206,0 260,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18

Typ L AWG 28 (single coloured, edge marking on one side) Part no. 44041 44042 44043 44044 44045 44046 44047 44048

No.cores x cross-sec. mm² 10 x 0,08 14 x 0,08 16 x 0,08 20 x 0,08 26 x 0,08 34 x 0,08 40 x 0,08 48 x 0,08

Outer Ø Cop. approx. mm weight kg / km 12,7 x 0,9 13,4 17,8 x 0,9 18,0 20,3 x 0,9 20,0 25,4 x 0,9 25,0 33,0 x 0,9 32,0 43,2 x 0,9 43,0 50,8 x 0,9 48,0 61,0 x 0,9 59,0

Weight approx. kg / km 30,0 50,0 53,0 65,0 75,0 90,0 125,0 145,0

AWG-No.

Outer Ø Cop. approx. mm weight kg / km 3,9 x 1,4 10,0 6,4 x 1,4 14,0 8,9 x 1,4 19,0 11,4 x 1,4 24,0 13,9 x 1,4 29,0 16,4 x 1,4 34,0 18,9 x 1,4 38,0 21,4 x 1,4 42,0 23,9 x 1,4 48,0 26,4 x 1,4 56,0

Weight approx. kg / km 10,0 14,0 17,0 21,0 25,0 29,0 33,0 37,0 41,0 47,0

AWG-No.

28 28 28 28 28 28 28 28

Typ D (colour coded) Part no. 44049 44050 44051 44052 44053 44054 44055 44056 44057 44058

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 9 x 0,5 10 x 0,5 11 x 0,5

20 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice. (RJ01)

J8


TUBEFLEX-Y

roundshaped flat ribbon cable for IDC-technique, pitch 1,27 mm

Technical data

Cable structure

Properties

Ⴠ Roundshaped special Flat Ribbon Cable Ⴠ Conductor resistance at 20 °C max. 230 Ohm/km Ⴠ Temperature range -20 °C up to +80 °C Ⴠ Voltage rating max. 300 V Ⴠ Test voltage core/core 2000 V Ⴠ Dielectric strength, Spark-test 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Capacitance (side cores) ca. 75 pF/m Ⴠ Impedance 115 Ohm Ⴠ Minimum bending radius 15x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Stranded tinned copper conductor, size AWG 28 7x0,127 mm = 0,09 mm² Ⴠ Special PVC core insulation, adapted to DIN VDE 0207 part 4 Ⴠ Cores colour grey, edge marking on one side Ⴠ Cores laying parallel and adjacent, alternately spliced or separated and periodically slotted Ⴠ Roundshaped flat ribbon cable, folded Ⴠ Taping Ⴠ Special PVC outer sheath, adapted to DIN VDE 0207 part 5 Ⴠ Colour grey

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Very interesting for cable pre-assemblers!

Application TUBEFLEX-Y Flat ribbon cable, due to its roundshape offers considerable advantages compared with other flat ribbon cables during the installation and assembly. This roundshaped cable bids enormous profits by using the quick and economical possibilities under continuance with the efficient connection in IDC-technique. All conductors can be contacted at one working procedure without stripping the insulation. The accurate to size pitch-image of the ribbon cable is obtained due to an adapted backshaping before the plug installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no.

45130 45131 45132 45133 45134 45135 45136 45137

No.cores Flat ribbon x AWG-no. dimension Width mm

9 x 28 10 x 28 14 x 28 16 x 28 20 x 28 24 x 28 25 x 28 26 x 28

11,43 12,70 17,78 20,30 25,40 30,48 31,75 33,02

Outer Outer Ø Cop. Weight jacket approx. weight approx. nominal mm kg / km kg / km wallthickness mm 0,8 6,1 8,7 35,0 0,8 6,2 9,7 36,0 0,8 7,2 13,6 48,0 0,8 7,2 15,5 51,0 0,8 7,3 19,4 57,0 0,8 8,6 23,2 66,0 0,8 8,6 24,2 69,0 0,8 8,6 25,2 70,0

Dimensions and specifications may be changed without prior notice. (RJ01)

J9

Part no.

45138 45139 45140 45141 45142 45143 45144 45145

No.cores Flat ribbon x AWG-no. dimension Width mm

30 x 28 34 x 28 36 x 28 37 x 28 40 x 28 50 x 28 60 x 28 64 x 28

38,10 43,20 45,72 47,00 50,80 63,50 76,20 81,30

Outer Outer Ø Cop. Weight jacket approx. weight approx. nominal mm kg / km kg / km wallthickness mm 0,8 9,0 29,0 81,0 0,8 10,0 32,9 87,0 0,8 10,2 34,9 91,0 1,0 10,3 35,8 93,0 1,0 10,7 38,7 101,0 1,0 11,1 48,4 118,0 1,0 12,5 58,1 135,0 1,0 13,0 62,0 147,0


TUBEFLEX-(St)-CY

roundshaped flat ribbon cable, screened, for IDC-technique,

pitch 1,27mm, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Roundshaped special Flat Ribbon Cable, screened Ⴠ Conductor resistance at 20 °C max. 230 Ohm/km Ⴠ Temperature range -20 °C up to +80 °C Ⴠ Voltage rating max. 300 V Ⴠ Test voltage core/core 2000 V core/screen 2000 V Ⴠ Dielectric strength, Spark-test 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Capacitance (side cores) ca. 75 pF/m Ⴠ Impedance 115 Ohm Ⴠ Minimum bending radius 15x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Stranded tinned copper conductor, size AWG 28 7x0,127 mm = 0,09 mm² Ⴠ Special PVC core insulation, adapted to DIN VDE 0207 part 4 Ⴠ Cores colour grey, edge marking on one side Ⴠ Cores laying parallel and adjacent, alternately spliced or separated and periodically slotted Ⴠ Roundshaped flat ribbon cable, folded Ⴠ Dual shielding: (St) - plastic coated Alu-foil and C - tinned copper wire braiding with optimal surface coverage Ⴠ Special PVC outer sheath, adapted to DIN VDE 0207 part 5 Ⴠ Colour grey

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Very interesting for cable pre-assemblers! Ⴠ The dual shielding with plastic coated aluminium foil (St) and the additional tinned copper wire braiding (C) protects against high frequency interference and ensures disturbance-free signal and impuls transfer.

J

Application TUBEFLEX-(St)-CY Flat ribbon cable, due to its roundshape offers considerable advantages compared with other flat ribbon cables during the installation and assembly. This roundshaped cable bids enormous profits by using the quick and economical possibilities under continuance with the efficient connection in IDC-technique. All conductors can be contacted at one working procedure without stripping the insulation. The accurate to size pitch-image of the ribbon cable is obtained due to an adapted backshaping before the plug installation. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no.

45150 45151 45152 45153 45154 45155 45156 45157 45158 45159 45160

No.cores Flat ribbon x AWG-no. dimension Width mm

9 x 28 10 x 28 14 x 28 16 x 28 20 x 28 24 x 28 25 x 28 26 x 28 30 x 28 34 x 28 36 x 28

11,43 12,70 17,78 20,30 25,40 30,48 31,75 33,02 38,10 43,20 45,72

Outer Outer Ø Cop. Weight jacket approx. weight approx. nominal mm kg / km kg / km wallthickness mm 0,8 6,3 30,9 56,0 0,8 6,4 31,9 57,0 0,8 7,2 35,6 70,0 0,8 7,4 42,0 75,0 0,8 7,8 45,8 83,0 0,8 9,0 54,3 97,0 0,8 9,0 55,2 100,0 0,8 9,0 60,0 101,0 0,8 9,2 60,4 113,0 0,8 10,2 68,1 122,0 0,8 10,4 70,1 126,0

Part no.

45161 45162 45163 45164 45165

No.cores Flat ribbon x AWG-no. dimension Width mm

37 x 28 40 x 28 50 x 28 60 x 28 64 x 28

47,00 50,80 63,50 76,20 81,30

Outer Outer Ø Cop. Weight jacket approx. weight approx. nominal mm kg / km kg / km wallthickness mm 1,0 10,5 71,1 128,0 1,0 11,3 74,1 135,0 1,0 11,6 88,3 160,0 1,0 12,9 98,7 172,0 1,0 13,3 107,2 192,0

Dimensions and specifications may be changed without prior notice. (RJ01)

J 10


Photo: HELUKABEL速

Single Conductors

K1


Single Conductors Single cores are necessary for efďŹ cient use in switch cabinets wiring or cable assemblies. Whether PVC, Silicone, Fluorinated polymeric or Rubber insulated, with plain or tinned copper conductors, HELUKABELÂŽ has an extended stock with nearly all popular colour combinations. We produce special colour combinations upon request. For all two or three coloured combinations please take our program for vehicle cables (pages K 41 - K 44). These products are dispatched in cardboard boxes, coils, non-returnable reels or in cardboard barrels. Several sizes of reels or barrels are available.

K2

K


Contents Description LiYv, PVC-Single Cores, fine wire stranded, tinned ....................................................................................................................................... H05 V-K, PVC-Single Cores, fine wire stranded ................................................................................................................................

H07 V-K / (H)07 V-K, PVC-Single Cores, fine wire stranded ..............................................................................................................

H05 V-U / (H)05 V-U / (H)07 V-U, PVC-single cores, fine wire stranded, VDE 0281 approved ...................................................................... H07 V-R / H05 V-K / (H)07 V-K**, PVC-single cores, fine wire stranded, VDE 0281 approved ................................................................

LifY Single Core, extra fine wires with highest flexibility .................................................................................................................................

PUR Single Core, cold resistant, halogen-free ............................................................................................................................................

H05Z-K / H07Z-K, rubber insulated single core, halogen-free ..........................................................................................................................

H05G-U / -K / H07G-U / -R / -K ......................................................................................................................................................

LiYW / H05 V2-K, PVC-Single Cores, 90°C, heat-resistant ................................................................................................................................

HELUTHERM® 125-J/-O, extra flexible, halogen-free, temperature resistant, meter marking ...................................................................................

H07 V2-K, PVC single core, 90°C, heat resistant ....................................................................................................................................

HELUTHERM® 145, flexible, cross-linked, halogen-free ............................................................................................................................. SiF / SiFF, silicon single cores, halogen-free .............................................................................................................................................

SiF/GL, SiD, SiD/GL, silicon single cores, halogen-free ..............................................................................................................................

FZ-LSi / FZ-LS / Neon Light Cables .....................................................................................................................................................

HELUFLON®-FEP-6Y, fluorinated polymeric materials, single core, -100°C to +205°C ..............................................................................................

HELUFLON®-PTFE-5Y, fluorinated polymeric materials, single core, 600V / 1000V ................................................................................................. HELUTHERM® 400, Insulation class C .........................................................................................................................................................

HELUTHERM® 600 / 600-ES, halogen-free / high-grade steel braiding ............................................................................................................ HELUTHERM® 800 / 800-ES, halogen-free / high-grade steel braiding ............................................................................................................ HELUTHERM® 1200 / 1200-ES, halogen-free / high-grade steel braiding ........................................................................................................ Earth Conductors ESUY and ESY ........................................................................................................................................................

H01N2-D / -E, 100 V, VDE approved, welding cable ...................................................................................................................................

NSGAFÖU 3kV, Special Rubber-Insulated Cable, VDE approved, short-circuit up to 1000V .....................................................................................

NSHXAFö 3kV, halogen-free Special Rubber-Insulated Cable, VDE approved, short-circuit up to 1000V .................................................................... KOMPOSPEED® 600 / 600-C, 0,6/1kV double-insulated, halogen-free, special single cores for drag chains, EMC-preferred type ...........................

HELUTRAIN® 3GKW, Train-Cable, robust special single core, halogen-free, 0,6/1kV, meter marking ............................................................................ HELUTRAIN® 4GKW-AXplus, Train-Cable, robust special single core, halogen-free, 1,8/3kV, meter marking ................................................................

Vehicle Cable FLY, one colour / two colour (old type FLK), according to DIN ISO 6722 ............................................................................................. Vehicle Cable FLY, one colour / two colour (old type FLK), according to DIN ISO 6722 ............................................................................................. Vehicle Cable FLY, one colour / two colour (old type FLK), according to DIN ISO 6722 .............................................................................................

Vehicle Cable FLRY, FLRY-Type A (FLK-R) / -Type B (FLK-D) ..............................................................................................................................

K3

Page K 4 K 6 K 8

K 10 K 11 K 14 K 15 K 16 K 18 K 19 K 20 K 21 K 22 K 24 K 25 K 26 K 27 K 28 K 29 K 30 K 31 K 32 K 33 K 34 K 35 K 36 K 37 K 39 K 40 K 41 K 42 K 43 K 44


LiYv PVC-Single Cores, fine wire stranded, tinned

Technical data

Cable structure

Properties

Ⴠ PVC single cores to DIN VDE 0812 LiYv (tinned) Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Operating peak voltage LiYv (tinned) 0,14 mm² 500 V 0,25-1,50 mm² 900 V Ⴠ Test voltage LiY (tinned) 0,14 mm² 1200 V 0,25-1,50 mm² 2500 V Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius 12,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Tinned copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ PVC core insulation, compound YI3 to DIN VDE 0812 Ⴠ Core colours see below

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ For two-coloured combinations ring marking.

Application PVC insulated flexible hook-up wires are used for the connection for low voltage applications, communication apparatus, electronic assemblies and equipment, racks, switchboards etc. correspondingly of VDE 0800 part 1 for the temperature range up to +70 °C. Those stranded hook-up wires are not permitted to install for heavy current application outside of the equipment. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

LiYv / mm² CrossOuter Ø section mm mm² approx. RAL

Cop. weight kg / km

black

gn-ye

blue

brown

red

white

grey

vio

ye

pink

green

trans

dk-bu

og

o.col.

2-col.

9005

-

5015

8003

3000

9003

7000

4005

1021

3015

6018

-

5010

2003

-

-

Spool (standard 100m capacity)

Packing LIY Part no. 0,14 Part no. 0,25 Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5

1,1

1,4

1,3

2,4

1,8

4,8

2,0

7,2

2,1

9,6

2,6

14,4

26405

26406

26407

26408

26409

26410

26411

26412

26413

26414

26415

26416

26417

26418

26419

26420

26421

26422

26423

26424

26425

26426

26427

26428

26429

26430

26431

26432

26433

26434

26435

26436

26437

26438

26439

26440

26441

26442

26443

26444

26445

26446

26447

26448

26449

26450

26451

26452

26453

26454

26455

26456

26457

26458

26459

26460

26461

26462

26463

26464

26465

26466

26467

26468

26469

26470

26471

26472

26473

26474

26475

26476

26477

26478

26479

26480

26481

26482

26483

26484

26485

26486

26487

26488

26489

26490

26491

26492

26493

26494

26495

26496

26497

26498

26499

26500

Continuation Ⴇ

K4

K


LiYv PVC-Single Cores, fine wire stranded, tinned LiYv / mm² CrossOuter Ø section mm mm² approx. RAL

Cop. weight kg / km

black

gn-ye

blue

brown

red

white

grey

vio

ye

pink

green

trans

dk-bu

og

o.col.

2-col.

9005

-

5015

8003

3000

9003

7000

4005

1021

3015

6018

-

5010

2003

-

-

Barrel (with various capacity)

Packing LIY Part no. 0,25 Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5

1,4

2,4

1,95

4,8

2,15

7,2

2,25

9,6

2,75

14,4

26505

26506

26507

26508

26509

26510

26511

26512

26513

26514

26515

26516

26517

26518

26519

26520

26521

26522

26523

26524

26525

26526

26527

26528

26529

26530

26531

26532

26533

26534

26535

26536

26537

26538

26539

26540

26541

26542

26543

26544

26545

26546

26547

26548

26549

26550

26551

26552

26553

26554

26555

26556

26557

26558

26559

26560

26561

26562

26563

26564

26565

26566

26567

26568

26569

26570

26571

26572

26573

26574

26575

26576

26577

26578

26579

26580

26581

26582

26583

26584

Dimensions and specifications may be changed without prior notice.

Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High flexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits

You can find conduits in our catalogue Cable Accessories. Request it now at www.helukabel.de

K5


H05 V-K

PVC-Single Cores, fine wire stranded

Technical data

Cable structure

Properties

Ⴠ PVC single cores to DIN VDE 0281-3 H05 V-K/H05 V-U to DIN VDE 0281 part 3, HD 21.3 S3 and IEC 60227-3 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage H05 V-K 2000 V Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius 12,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ PVC core insulation, compound TI1 to DIN VDE 00281 part 3, HD 21.3 S3 and IEC 60227-3 Ⴠ Core Identification as per DIN VDE 0293 Ⴠ The following colours are recommended: black, white, blue, grey, brown, red, orange, turquoise, violet and pink. Exceptions are the colours green and yellow; these are only permitted if the safety regulations allows. Green is permitted for the identification of luminous decorative chains. All two-coloured combinations of the above single colours are allowed

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

d-bl = dark blue (RAL approx. 5010) u-bl = ultramarin blue (RAL approx. 5002)

Application These insulated wires are determined for the installation to the inside of apparatus as well as for the protective laying to the lightings, in dry rooms, in production facilities, switch and distributor boards, in tubes, under and surface mounting of plasters. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05 V-K/mm² Crosssection mm² approx.

Outer Ø Cop. black min. - max. weight mm kg / km RAL 9005

gn-ye

blue

brown

red

white

grey

vio

ye

pink

green

trans

dk-bu

og

o.col.

2-col.

u-blue

-

5015

8003

3000

9003

7001

4005

1021

3015

6018

-

5010

2003

-

-

5002

Coil in cardboard (100m)

Packing H05 V-K Part no. 0,5 2,1 - 2,5 Part no. 0,75 2,2 - 2,7 Part no. 1 2,4 - 2,8

4,8 7,2 9,6

29081

29082

29083

29084

29085

29086

29087

29088

29089

29090

29091

29092

29093

29094

29095

29096

26386

29097

29098

29099

29100

29101

29102

29103

29104

29105

29106

29107

29108

29109

29110

29111

29112

26387

29113

29114

29115

29116

29117

29118

29119

29120

29121

29122

29123

29124

29125

29126

29127

29128

26388

26590

26591

26592

26593

26594

26595

26596

26597

26598

26599

26600

26601

26602

26603

26604

26605

26389

26606

26607

26608

26609

26610

26611

26612

26613

26614

26615

26616

26617

26618

26619

26620

26621

26390

26622

26623

26624

26625

26626

26627

26628

26629

26630

26631

26632

26633

26634

26635

26636

26637

26391

Spool (with various capacity)

Packing H05 VPart no. 0,5 Part no. 0,75 Part no. 1

2,1 - 2,5

4,8

2,2 - 2,7

7,2

2,4 - 2,8

9,6

Continuation Ⴇ

K6

K


H05 V-K

PVC-Single Cores, fine wire stranded

H05 V-K/mm² Crosssection mm² approx.

Outer Ø Cop. black min. - max. weight mm kg / km RAL 9005

gn-ye

blue

brown

red

white

grey

vio

ye

pink

green

trans

dk-bu

og

o.col.

2-col.

u-blue

-

5015

8003

3000

9003

7001

4005

1021

3015

6018

-

5010

2003

-

-

-

Barrel (with various capacity)

Packing H05 V-K Part no. 0,5 2,1 - 2,5 Part no. 0,75 2,2 - 2,7 Part no. 1 2,4 - 2,8

4,8 7,2 9,6

26640

26641

26642

26643

26644

26645

26646

26647

26648

26649

26650

26651

26652

26653

26654

26655

26392

26656

26657

26658

26659

26660

26661

26662

26663

26664

26665

26666

26667

26668

26669

26670

26671

26393

26672

26673

26674

26675

26676

26677

26678

26679

26680

26681

26682

26683

26684

26685

26686

26687

26394

Dimensions and specifications may be changed without prior notice. (RK01)

Photo: Robert Bürkle GmbH

K7


H07 V-K / (H)07 V-K

PVC-Single Cores, fine wire stranded

Technical data

Cable structure

Properties

Ⴠ PVC single cores to DIN VDE 0281 part 3, HD 21.3 S3 and IEC 60227-3 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius 12,5 to 15x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ PVC core insulation, compound TI1 to DIN VDE 0281 part 3, HD 21.3 S3 and IEC 60227-3 Ⴠ Core colours see below Ⴠ Core Identification with nominal voltage U0/U 450/750 V Ⴠ The following colours are recommended (only single colour): black, white, blue, grey, brown, red, orange, turquoise, violet and pink. Two-coloured combinations are not allowed, with exceptions of green-yellow. Ⴠ Colour code Single core cables H07 see Technical Informations

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Colours yellow, green, transparent only in (H)07 V-K available. Ⴠ Two-coloured combination is only permitted for (H)07 V-K.

Application These insulated wires are suitable for laying in tubes, under and surface mounting of plasters and also in closed installation conduits. These are not allowed to install for direct laying on cable trays, channels or tanks. These types are permitted for the inner wiring of equipment, distributor and switchboards and also for protective laying to the lightings with a nominal voltage up to 1000 V alternating current or up to 750 V direct current against earth. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H07 V-K, (H)07 V-K/mm² CrossOuter Ø Cop. section min. - max. weight mm² mm kg / km approx. RAL

black

gn-ye

blue

brown

red

white

grey

vio

ye

pink

green

trans

dk-bu

og

2-col.

u-blue

9005

-

5015

8003

3000

9003

7001

4005

1021

3015

6018

-

5010

2003

-

5002

Coil in cardboard (100m)

Packing H07 V-K Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6

2,8 - 3,4

14,4

3,4 - 4,1

24,0

3,9 - 4,8

38,0

4,4 - 5,3

58,0

29129

29130

29131

29132

29133

29134

29135

29136

29137

29138

29139

29140

29141

29142

29144** 26395

29145

29146

29147

29148

29149

29150

29151

29152

29153

29154

29155

29156

29157

29158

29160

26396

29161

29162

29163

29164

29165

29166

29167

29168

29169

29170

29171

29172

29173

29174

29176

26397

29177

29178

29179

29180

29181

29182

29183

29184

29185

29186

29187

29188

29189

29190

29192

26398

Spool (with various capacity)

Packing H07 V-K Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6

2,8 - 3,4

14,4

3,4 - 4,1

24,0

3,9 - 4,8

38,0

4,4 - 5,3

58,0

26690

26691

26692

26693

26694

26695

26696

26697

26698

26699

26700

26701

26702

26703

26705** 26399

26706

26707

26708

26709

26710

26711

26712

26713

26714

26715

26716

26717

26718

26719

26721

26400

26722

26723

26724

26725

26726

26727

26728

26729

26730

26731

26732

26733

26734

26735

26737

26401

26738

26739

26740

26741

26742

26743

26744

26745

26746

26747

26748

26749

26750

26751

26753

26402

Continuation Ⴇ

K8

K


H07 V-K / (H)07 V-K

PVC-Single Cores, fine wire stranded

H07 V-K, (H)07 V-K/mm² CrossOuter Ø Cop. section min. - max. weight mm² mm kg / km approx. RAL

black

gn-ye

blue

brown

red

white

grey

vio

ye

pink

green

trans

dk-bu

og

2-col.

u-blue

9005

-

5015

8003

3000

9003

7001

4005

1021

3015

6018

-

5010

2003

-

-

Barrel (with various capacity)

Packing H07 V-K Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6

2,8 - 3,4

14,4

3,4 - 4,1

24,0

3,9 - 4,8

38,0

4,4 - 5,3

58,0

26755

26756

26757

26758

26759

26760

26761

26762

26763

26764

26765

26766

26767

26768

26770

26403

26771

26772

26773

26774

26775

26776

26777

26778

26779

26780

26781

26782

26783

26784

26786

26404

26787

26788

26789

26790

26791

26792

26793

26794

26795

26796

26797

26798

26799

26800

26802

26819

26803

26804

26805

26806

26807

26808

26809

26810

26811

26812

26813

26814

26815

26816

26818

26820

Coil in foil (100m)

Packing H07 V-K Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

2,8 - 3,4

14,4

3,4 - 4,1

24,0

3,9 - 4,8

38,0

4,4 - 5,3

58,0

5,7 - 6,8

96,0

6,7 - 8,1

154,0

8,4 - 10,2

240,0

9,7 - 11,7

336,0

11,5 - 13,9

480,0

13,2 - 16,0

672,0

15,1 - 18,2

912,0

16,7 - 20,2

1152,0

18,6 - 22,5

1440,0

20,6 - 24,9

1776,0

23,5 - 28,4

2304,0

26060

26061

26062

26063

26064

26065

26066

26067

26068

26069

26092

26099

26108

26109

26111

26821

26112

26113

26114

26115

26116

26117

26118

26119

29855

29856

29857

29858

29859

29890

29892

26822

29893

29894

29895

29896

29897

29898

29899

29905

29906

29907

29908

29909

29910

29911

29913

26823

29914

29915

29916

29917

29918

29919

29921

29922

29923

29924

29925

29926

29927

29928

29933

26824

29193

29194

29195

29196

29197

29198

29199

29200

29201

29202

29203

29204

29205

29206

29208

-

29209

29210

29211

29212

29213

29214

29215

29216

29217

29218

29219

29220

29221

29222

29224

-

29225

29226

29227

29228

29229

29230

29231

29232

29233

29234

29235

29236

29237

29238

29240

-

29241

29242

29243

29244

29245

29246

29247

29248

29249

29250

29251

29252

29253

29254

29256

-

29257

29258

29259

29260

29261

29262

29263

29264

29265

29266

29267

29268

29269

29270

29272

-

29273

29274

29275

29276

29277

29278

29279

29280

29281

29282

29283

29284

29285

29286

29288

-

29289

29290

29291

29292

29293

29294

29295

29296

29297

29298

29299

29300

29301

29302

29304

-

29418

29419

29420

29421

29422

29423

29424

29425

29426

29427

29428

29429

29430

29431

29433

-

29434

29435

29436

29437

29438

29439

29440

29441

29442

29443

29444

29445

29446

29447

29449

-

29494

29495

29496

29497

29498

29499

29590

29591

29592

29593

29594

29595

29596

29597

29599

-

29813

29814

29815

29816

29817

29818

29819

29840

29841

29842

29843

29844

29845

29846

29848

-

26825

26826

26827

26828

26829

26830

26831

26832

26833

26834

26835

26836

26837

26838

26840

-

26841

26842

26843

26844

26845

26846

26847

26848

26849

26850

26851

26852

26853

26854

26856

-

Drum

Packing H07 V-K Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

5,7 - 6,8

96,0

6,7 - 8,1

154,0

8,4 - 10,2

240,0

9,7 - 11,7

336,0

11,5 - 13,9

480,0

13,2 - 16,0

672,0

15,1 - 18,2

912,0

16,7 - 20,2

1152,0

18,6 - 22,5

1440,0

20,6 - 24,9

1776,0

23,5 - 28,4

2304,0

26857

26858

26859

26860

26861

26862

26863

26864

26865

26866

26867

26868

26869

26870

26872

-

26873

26874

26875

26876

26877

26878

26879

26880

26881

26882

26883

26884

26885

26886

26888

-

26889

26890

26891

26892

26893

26894

26895

26896

26897

26898

26899

26900

26901

26902

26904

-

26905

26906

26907

26908

26909

26910

26911

26912

26913

26914

26915

26916

26917

26918

26920

-

26921

26922

26923

26924

26925

26926

26927

26928

26929

26930

26931

26932

26933

26934

26936

-

29305

29306

29307

29308

29309

29310

29311

29312

29313

29314

29315

29316

29317

29318

29320

-

29321

29322

29323

29324

29325

29326

29327

29328

29329

29330

29331

29332

29333

29334

29336

-

29337

29338

29339

29340

29341

29342

29343

29344

29345

29346

29347

29348

29349

29350

29352

-

29353

29354

29355

29356

29357

29358

29359

29360

29361

29362

29363

29364

29365

29366

29368

-

Dimensions and specifications may be changed without prior notice. (RK01)

K9


H05 V-U / (H)05 V-U / (H)07 V-U

PVC-single cores, fine

wire stranded, VDE 0281 approved

H05 V-U, (H)05 V-U/mm² CrossOuter Ø Cop. section min. - max. weight mm² mm kg / km approx. RAL

black

gn-ye

blue

brown

red

white

grey

vio

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

9005

-

5015

8003

3000

9003

7001

4005

-

-

-

-

-

-

-

-

28761

28762

28763

28764

28765

28766

28767

28768

-

-

-

-

-

-

-

-

28769

28770

28771

28772

28773

28774

28775

28776

-

-

-

-

-

-

-

-

28777

28778

28779

28780

28781

28782

28783

28784

-

-

-

-

-

-

-

-

Coil in cardboard (100m)

Packing H05 V-U Part no. 0,5 Part no. 0,75 Part no. 1

1,9 - 2,3

4,8

2,1 - 2,5

7,2

2,2 - 2,7

9,6

Spool (with various capacity)

Packing H05 V-U Part no. 0,5 Part no. 0,75 Part no. 1

1,9 - 2,3

4,8

2,1 - 2,5

7,2

2,2 - 2,7

9,6

26937

26938

26939

26940

26941

26942

26943

26944

-

-

-

-

-

-

-

-

26945

26946

26947

26948

26949

26950

26951

26952

-

-

-

-

-

-

-

-

26953

26954

26955

26956

26957

26958

26959

26960

-

-

-

-

-

-

-

-

Coil in cardboard (100m)

Packing H07 V-U Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10

2,6 - 3,2

14,4

3,2 - 3,9

24,0

3,6 - 4,4

38,0

4,1 - 5,0

58,0

5,3 - 6,4

96,0

28785

28786

28787

28788

28789

28790

28791

28792

-

-

-

-

-

-

-

-

28793

28794

28795

28796

28797

28798

28799

28800

-

-

-

-

-

-

-

-

28801

28802

28803

28804

28805

28806

28807

28808

-

-

-

-

-

-

-

-

28809

28810

28811

28812

28813

28814

28815

28816

-

-

-

-

-

-

-

-

28817

28818

28819

28820

28821

28822

28823

28824

-

-

-

-

-

-

-

-

K

Drum

Packing H07 V-U Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10

2,6 - 3,2

14,4

3,2 - 3,9

24,0

3,6 - 4,4

38,0

4,1 - 5,0

58,0

5,3 - 6,4

96,0

28145

28146

28147

28148

28149

28150

28151

28152

-

-

-

-

-

-

-

-

28153

28154

28155

28156

28157

28158

28159

28160

-

-

-

-

-

-

-

-

28161

28162

28163

28164

28165

28166

28167

28168

-

-

-

-

-

-

-

-

28169

28170

28171

28172

28173

28174

28175

28176

-

-

-

-

-

-

-

-

28177

28178

28179

28180

28181

28182

28183

28184

-

-

-

-

-

-

-

-

Dimensions and specifications may be changed without prior notice. (RK01)

K 10


H07 V-R / H05 V-K / (H)07 V-K**

PVC-single cores,

fine wire stranded, VDE 0281 approved

H07 V-R/mm² CrossOuter Ø Cop. section min. - max. weight mm² mm kg / km approx. RAL

black

gn-ye

blue

brown

red

white

grey

vio

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

9005

-

5015

8003

3000

9003

7001

4005

-

-

-

-

-

-

-

-

28825

28826

28827

28828

28829

28830

28831

28832

-

-

-

-

-

-

-

-

28833

28834

28835

28836

28837

-

-

-

-

-

-

-

-

-

-

-

Coil in foil

Packing H07 V-R Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

6,4 - 7,8

154,0

8,1 - 9,7

240,0

9,0 - 10,9

336,0

10,6 - 12,8

480,0

12,1 - 14,6

672,0

14,1 - 17,1

912,0

15,6 - 18,8

1152,0

17,3 - 20,9

1440,0

19,3 - 23,3

1776,0

22,0 - 26,6

2304,0

28838

28839

28840

28841

28842

-

-

-

-

-

-

-

-

-

-

-

28843

28844

28845

28846

28847

-

-

-

-

-

-

-

-

-

-

-

28848

28849

28850

28851

28852

-

-

-

-

-

-

-

-

-

-

-

28853

28854

28855

28856

28857

-

-

-

-

-

-

-

-

-

-

-

28858

28859

28860

28861

28862

-

-

-

-

-

-

-

-

-

-

-

28863

28864

28865

28866

28867

-

-

-

-

-

-

-

-

-

-

-

28868

28869

28870

28871

28872

-

-

-

-

-

-

-

-

-

-

-

28873

28874

28875

28876

28877

-

-

-

-

-

-

-

-

-

-

-

Drum

Packing H07 V-R Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

6,4 - 7,8

154,0

8,1 - 9,7

240,0

9,0 - 10,9

336,0

10,6 - 12,8

480,0

12,1 - 14,6

672,0

14,1 - 17,1

912,0

15,6 - 18,8

1152,0

17,3 - 20,9

1440,0

19,3 - 23,3

1776,0

22,0 - 26,6

2304,0

28185

28186

28187

28188

28189

28190

28191

28192

-

-

-

-

-

-

-

-

28193

28194

28195

28196

28197

-

-

-

-

-

-

-

-

-

-

-

28198

28199

28200

28201

28202

-

-

-

-

-

-

-

-

-

-

-

28203

28204

28205

28206

28207

-

-

-

-

-

-

-

-

-

-

-

28208

28209

28210

28211

28212

-

-

-

-

-

-

-

-

-

-

-

28213

28214

28215

28216

28217

-

-

-

-

-

-

-

-

-

-

-

28218

28219

28220

28221

28222

-

-

-

-

-

-

-

-

-

-

-

28223

28224

28225

28226

28227

-

-

-

-

-

-

-

-

-

-

-

28228

28229

28230

28231

28232

-

-

-

-

-

-

-

-

-

-

-

28233

28234

28235

28236

28237

-

-

-

-

-

-

-

-

-

-

-

Dimensions and specifications may be changed without prior notice. (RK01)

K 11


H05 V-K / (H)07 V-K**

PVC-single cores, fine wire stranded, VDE 0281 approved

K

K 12


H05 V-K, H07 V-K PVC-Single Cores to VDE 0281

= The product is conformed with the EC Low-Voltage Directive 73/23/EWG and 93/68/EWG.

Barrels, one-way barrels or barrels on hire Type cross section 2 mm LiY 0,25 0,50 0,75 1,00 1,50

Type cross section 2 mm H05 V-K H07 V-K 0,50 0,75 1,00 1,50 2,50 4,00 6,00

Type cross section 2 mm H05 V-K H07 V-K 0,50 0,75 1,00 1,50 2,50

one-way cardboard 8-on guar dimension in mm

ca. contents in m

500 x 500 x 420 500 x 500 x 420 500 x 500 x 420 500 x 500 x 420 500 x 500 x 420

10000 7000 5000 4000 3000

one-way barrels 8-on guar dimension in mm

ca. contents in m

400 x 400 x 500 400 x 400 x 500 400 x 400 x 500 400 x 400 x 500 400 x 400 x 500 400 x 400 x 500 400 x 400 x 500

4000 3500 3000 2000 1200 900 800

one-way barrels 8-on guar dimension in mm

ca. contents in m

400 x 400 x 800 400 x 400 x 800 400 x 400 x 800 400 x 400 x 800 400 x 400 x 800

7000 6000 5200 3500 2000

• The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers • PVC self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN 60332-1-2/IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

K = Fine stranded conductor

K 13

Delivery for one-way barrel

Works photo: HELUKABEL®


LifY Single Core

extra fine wires with highest flexibility

Technical data

Cable structure

Properties

Ⴠ Special PVC insulated extra fine stranded wire Ⴠ Extreme flexible by special design Ⴠ Adapted to DIN VDE 0250, 0281, 0295 Ⴠ Temperature range flexing -15 °C to +80 °C Ⴠ Operating voltage up to 0,25 mm² 300 V (not for purposes of high current and power installation) Ⴠ Nominal voltage 0,5 mm² up to 1 mm² U0/U 300/500 V from 1,5 mm² U0/U 450/750 V Ⴠ Test voltage up to 0,25 mm² = 2 kV 0,5 - 1 mm² = 2,5 kV from 1,5 mm² = 3 kV Ⴠ Bending radius, flexing approx. 8x cable ø

Ⴠ Bare copper, extra fine wire conductors, bunch stranded, see table below Ⴠ PVC-core insaulation with plasticized and elastic PVC

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 01 = black, 02 = red, 03 = blue, 04 = brown, 05 = white, 06 = grey, 07 = violet, 08 = yellow, 09 = orange, 10 = transparent, 11 = pink, 12 = beige, 13 = twin colour

Application The LifY single cores are used as super flexible insulated strand wires for switch cabinets, as measuring cable for testing, laboratories, research etc. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no.

Core colour

151xx 152xx 153xx 154xx 155xx 156xx 157xx 158xx 159xx 15093 15135 15115 15116 15114 15094 15136 15118 15119 15117 15095 15137 15121 15122 15120 15096 15138 15124 15125 15123

black gn-ye blue brown red black gn-ye blue brown red black gn-ye blue brown red black gn-ye blue brown red

Cross- Cond. Outer Ø Cop. Weight section make-up approx. weight approx. mm² (nom. val.) mm kg / km kg / km n x wire Ø 0,1 51 x 0,05 1,0 1,2 2,1 0,14 72 x 0,05 1,0 1,4 2,6 0,25 65 x 0,07 1,0 2,5 4,2 0,5 132 x 0,07 2,0 5,5 8,0 0,75 195 x 0,07 2,2 8,0 12,0 1 260 x 0,07 2,5 10,8 18,0 1,5 192 x 0,1 3,5 15,0 22,0 2,5 320 x 0,1 3,8 25,0 37,0 4 512 x 0,1 4,9 40,0 50,0 6 768 x 0,1 6,0 60,0 71,0 6 768 x 0,1 6,0 60,0 71,0 6 768 x 0,1 6,0 60,0 71,0 6 768 x 0,1 6,0 60,0 71,0 6 768 x 0,1 6,0 60,0 71,0 10 1280 x 0,1 7,3 100,0 130,0 10 1280 x 0,1 7,3 100,0 130,0 10 1280 x 0,1 7,3 100,0 130,0 10 1280 x 0,1 7,3 100,0 130,0 10 1280 x 0,1 7,3 100,0 130,0 16 2048 x 0,1 8,8 160,0 187,0 16 2048 x 0,1 8,8 160,0 187,0 16 2048 x 0,1 8,8 160,0 187,0 16 2048 x 0,1 8,8 160,0 187,0 16 2048 x 0,1 8,8 160,0 187,0 25 3234 x 0,1 10,5 240,0 294,0 25 3234 x 0,1 10,5 240,0 294,0 25 3234 x 0,1 10,5 240,0 294,0 25 3234 x 0,1 10,5 240,0 294,0 25 3234 x 0,1 10,5 240,0 294,0

AWG-No.

26 24 20 18 17 16 14 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 4 4

Part no.

Core colour

15097 15139 15127 15128 15126 15098 15140 15130 15131 15129 15099 15141 15133 15134 15132

black gn-ye blue brown red black gn-ye blue brown red black gn-ye blue brown red

Cross- Cond. Outer Ø Cop. Weight section make-up approx. weight approx. mm² (nom. val.) mm kg / km kg / km n x wire Ø 35 4508 x 0,1 11,7 336,0 380,0 35 4508 x 0,1 11,7 336,0 380,0 35 4508 x 0,1 11,7 336,0 380,0 35 4508 x 0,1 11,7 336,0 380,0 35 4508 x 0,1 11,7 336,0 380,0 50 6468 x 0,1 14,7 480,0 521,0 50 6468 x 0,1 14,7 480,0 521,0 50 6468 x 0,1 14,7 480,0 521,0 50 6468 x 0,1 14,7 480,0 521,0 50 6468 x 0,1 14,7 480,0 521,0 70 8967 x 0,1 15,5 672,0 740,0 70 8967 x 0,1 15,5 672,0 740,0 70 8967 x 0,1 15,5 672,0 740,0 70 8967 x 0,1 15,5 672,0 740,0 70 8967 x 0,1 15,5 672,0 740,0

AWG-No.

2 2 2 2 2 1 1 1 1 1 2/0 2/0 2/0 2/0 2/0

Dimensions and specifications may be changed without prior notice. (RK01)

K 14

K


PUR Single Core

cold resistant, halogen-free

Technical data

Cable structure

Properties

Ⴠ PUR-single cores, halogen-free Ⴠ Temperature range -40 °C to +80 °C (up to +100 °C for short time) Ⴠ Operating voltage 1000 V Ⴠ Test voltage 3500 V, 15 minutes Ⴠ Minimum bending radius occasionally moved 10x core ø without movement 5x core ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Plain copper conductors fine stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PUR core insulation

Ⴠ Halogen-free Ⴠ Flexible at low temperatures up to -40 °C Ⴠ Resistant against pressure Ⴠ Overroll steady Ⴠ Cut and scratchproof Resistant to Ⴠ Oil Ⴠ Petrol Ⴠ See and waste water Ⴠ Acids Ⴠ Lye Ⴠ UV-radiation

Application PUR-single cores are suited for installation in switch cabinets, cable assemblies and electronic equipment. Inductive loops in the road surface for controlling of light signalling equipment. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

CrossOuter Ø Cop. section approx. mm weight mm² kg / km approx. RAL Part no. 0,5 2,2 4,8 Part no. 0,75 2,4 7,2 Part no. 1 2,5 9,6 Part no. 1,5 3,0 14,4 Part no. 2,5 3,7 24,0 Part no. 4 4,3 38,0 Part no. 6 5,1 58,0 Part no. 10 6,8 96,0 Part no. 16 7,8 154,0 Part no. 25 10,0 240,0 Part no. 35 11,4 336,0 Part no. 50 13,2 480,0 Part no. 70 15,4 672,0 Part no. 95 17,7 912,0 Part no. 120 19,2 1152,0 Part no. 150 22,0 1440,0

green 6018

black 9005

blue 5015

brown 8003

red 3000

white 1013

grey 7000

vio 4005

ye 1021

og 2003

trans -

pink 3015

dk-bu 5010

beige 1001

2-col. -

50650 50665 50680 50695 50710 50725 50740 50755 50770 50785 50800 50815 50830 50845 50860 50875 -

50651 50666 50681 50696 50711 50726 50741 50756 50771 50786 50801 50816 50831 50846 50861 50876 -

50652 50667 50682 50697 50712 50727 50742 50757 50772 50787 50802 50817 50832 50847 50862 50877 -

50653 50668 50683 50698 50713 50728 50743 50758 50773 50788 50803 50818 50833 50848 50863 50878 -

50654 50669 50684 50699 50714 50729 50744 50759 50774 50789 50804 50819 50834 50849 50864 50879 -

50655 50670 50685 50700 50715 50730 50745 50760 50775 50790 50805 50820 50835 50850 50865 50880 -

50656 50671 50686 50701 50716 50731 50746 50761 50776 50791 50806 50821 50836 50851 50866 50881 -

50657 50672 50687 50702 50717 50732 50747 50762 50777 50792 50807 50822 50837 50852 50867 50882 -

50658 50673 50688 50703 50718 50733 50748 50763 50778 50793 50808 50823 50838 50853 50868 50883 -

50659 50674 50689 50704 50719 50734 50749 50764 50779 50794 50809 50824 50839 50854 50869 50884 -

50660 50675 50690 50705 50720 50735 50750 50765 50780 50795 50810 50825 50840 50855 50870 50885 -

50661 50676 50691 50706 50721 50736 50751 50766 50781 50796 50811 50826 50841 50856 50871 50886 -

50662 50677 50692 50707 50722 50737 50752 50767 50782 50797 50812 50827 50842 50857 50872 50887 -

50663 50678 50693 50708 50723 50738 50753 50768 50783 50798 50813 50828 50843 50858 50873 50888 -

50664 50679 50694 50709 50724 50739 50754 50769 50784 50799 50814 50829 50844 50859 50874 50889 -

Dimensions and specifications may be changed without prior notice. (RK01)

K 15


H05Z-K / H07Z-K

rubber insulated single core, halogen-free

Technical data

Cable structure

Properties

Ⴠ Rubber-insulated single core cables for low emission of smoke and corrosive gases in case of fire to VDE 0282 part 9 and HD 22.9 S2 Ⴠ Conductor resistance according to DIN VDE 0295 cl. 5 Ⴠ Temperature range -40 °C to +90 °C Ⴠ Permissible working temperature at the conductor +90 °C Ⴠ Nominal voltage H05Z-K U0/U 300/500 V H07Z-K U0/U 450/750 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius approx. 8x core ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Bare copper conductor, finewire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228, HD 383 Ⴠ Core identification according to DIN VDE 0293 Ⴠ Separator over conductor permitted Ⴠ Core insulation of cross-linked polyolefin, compound type EI5 to DIN VDE 0282 part 1 Ⴠ Core colors see table below, dark blue and orange on request Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ozone resistant according to EN 60811-2-1 / HD 505.2.1 Ⴠ Smoke density according to VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Halogen-free single-core wires are used for installation in dry environments for wiring up lighting fixtures and units where valuable assets are to protected from further damage resulting from fire. These cables may be installed on, in and beneath plaster, as well as in closed installation ducts. The direct operating voltage is permitted up to 900 V against ground when they are used in rail-coaches. For the inner wiring of switch boards and distributors are to be used with an alternating nominal voltage up to 1000 V or a direct voltage up to 750 V against ground. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05Z-K Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1

Core Ø Cop. min. - max. weight mm kg / km

Weight approx. kg / km

2,1 - 2,6

4,8

9,0

2,2 - 2,8

7,2

12,4

2,4 - 2,9

9,6

15,0

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

ye

og

u-blue

52872 52881 52890 -

52873 52882 52891 -

52874 52883 52892 -

52875 52884 52893 -

52876 52885 52894 -

52877 52886 52895 -

52878 52887 52896 -

52879 52888 52897 -

52945 52947 52949 -

52880 52889 52898 -

52946 52948 52950 -

53071 53072 53073 -

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

ye

og

u-blue

51768 51777 51786 51795 51804 51813 51822 51831 51840 -

51769 51778 51787 51796 51805 51814 51823 51832 51841 -

51770 51779 51788 51797 51806 51815 51824 51833 51842 -

51771 51780 51789 51798 51807 51816 51825 51834 51843 -

51772 51781 51790 51799 51808 51817 51826 51835 51844 -

51773 51782 51791 51800 51809 51818 51827 51836 51845 -

51774 51783 51792 51801 51810 51819 51828 51837 51846 -

51775 51784 51793 51802 51811 51820 51829 51838 51847 -

52951 52953 52955 52957 52959 52961 52963 52965 52967 -

51776 51785 51794 51803 51812 51821 51830 51839 51848 -

52952 52954 52956 52958 52960 52962 52964 52966 52968 -

53074 53075 53076 53077 53078 53079 53080 53081 53082 -

H07Z-K Crosssection mm² Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50

Core Ø Cop. min. - max. weight mm kg / km

Weight approx. kg / km

2,8 - 3,5

14,4

24,0

3,4 - 4,3

24,0

35,0

3,9 - 4,9

38,0

51,0

4,4 - 5,5

58,0

71,0

5,7 - 7,1

96,0

118,0

6,7 - 8,4

154,0

180,0

8,4 - 10,6

240,0

278,0

9,7 - 12,1

336,0

375,0

11,5 - 14,4

480,0

560,0

Continuation Ⴇ

K 16

K


H05Z-K / H07Z-K

rubber insulated single core, halogen-free

H07Z-K Crosssection mm² Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

Core Ø Cop. min. - max. weight mm kg / km

Weight approx. kg / km

13,2 - 16,6

672,0

780,0

15,1 - 18,8

912,0

952,0

16,7 - 20,9

1152,0

1200,0

18,6 - 23,3

1440,0

1505,0

20,6 - 25,8

1776,0

1845,0

23,5 - 29,4

2304,0

2400,0

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

ye

og

u-blue

51849 51858 51867 51876 51885 51894 -

51850 51859 51868 51877 51886 51895 -

51851 51860 51869 51878 51887 51896 -

51852 51861 51870 51879 51888 51897 -

51853 51862 51871 51880 51889 51898 -

51854 51863 51872 51881 51890 51899 -

51855 51864 51873 51882 51891 51900 -

51856 51865 51874 51883 51892 51901 -

52969 52971 52973 52975 52977 52979 -

51857 51866 51875 51884 51893 51902 -

52970 52972 52974 52976 52978 52980 -

53083 53084 53085 53086 53087 53088 -

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

ye

og

u-blue

52809 52821 52833 -

52810 52822 52834 -

52811 52823 52835 -

52812 52824 52836 -

52813 52825 52837 -

52814 52826 52838 -

52815 52827 52839 -

52816 52828 52840 -

52817 52829 52841 -

52819 52831 52843 -

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

ye

og

u-blue

52845 52857 -

52846 52858 -

52847 52859 -

52848 52860 -

52849 52861 -

52850 52862 -

52851 52863 -

52852 52864 -

52853 52865 -

52855 52867 -

H05Z-K Barrel (with various capacity)

Packing Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1

Core Ø Cop. min. - max. weight approx. mm kg / km

Weight approx. kg / km

2,1 - 2,6

4,8

9,0

2,2 - 2,8

7,2

12,4

2,4 - 2,9

9,6

15,0

H07Z-K Barrel (with various capacity)

Packing Crosssection mm² Part no. 1,5 Part no. 2,5

Core Ø Cop. min. - max. weight approx. mm kg / km

Weight approx. kg / km

2,8 - 3,5

14,4

24,0

3,4 - 4,3

24,0

35,0

Dimensions and specifications may be changed without prior notice. (RK01)

K 17


H05G-U / -K / H07G-U / -R / -K

Technical data

Cable structure

Properties

Ⴠ Heat-resistant (+120 °C) rubber-insulated cable to DIN VDE 0282 part 7 and HD 22.7 S2 Ⴠ Max. permissible operating temperature at conductor +110 °C Ⴠ Lowest ambient temperatures flexing up to -25 °C fixed installation up to -40 °C Ⴠ Nominal voltage H05G U0/U 300/500 V H07G U0/U 450/750 V Ⴠ Test voltage H05G 2000 V H05G 2500 V Ⴠ Minimum bending radius approx.7x cable ø

Ⴠ Tinned copper conductor to DIN VDE 0295 and IEC 60228, BS 6360 and HD 383 single wire, solid: class 1 multi stranded wires: class 2 fine wires: class 5 Ⴠ Rubber core insulation, compound type EI3 (EVA) to DIN VDE 0282 part 7 (ฬDIN VDE 0207 part 20) Ⴠ Separating layer over tinned conductor is optional Ⴠ Core identification to DIN VDE 0293 Ⴠ Standard colour black

Ⴠ Single core colours green and yellow can only be applied where the safety regulations are allowed Ⴠ The identification for the lighting chain cable is green permitted

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please quote the individual part-no. in your order with the codes for core colours of the key-positions. 00 = green 01 = black 02 = blue 03 = brown 04 = grey 05 = orange 06 = pink 07 = turquoise 08 = white 09 = violet 10 = yellow 11 = green-yellow Ⴠ bare conductor on request

Application For inside wiring of switch boards and distributors as well as of operating parts such as in or on lights, for the connection of electric heaters with a nominal voltage up to 1000 V alternating voltage or up to 750 V direct voltage against ground. The cables are all allowed for laying in tubes, on and under the plaster. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05G-U (single wire) Part no. 541__ 542__ 543__

Cross-sec. mm² 0,5 0,75 1

Outer Ø min. - max. mm 1,9 - 2,4 2,1 - 2,6 2,2 - 2,8

Cop. weight kg / km 4,8 7,2 9,6

Weight approx. kg / km 10,0 15,0 16,0

AWG-No. 20 18 17

H07G-U (single wire) Part no. 544__ 545__ 546__

Cross-sec. mm² 1,5 2,5 4

H05G-K (fine wire)

H07G-K (fine wire)

Part no. 550__ 551__ 552__

Cross-sec. mm² 0,5 0,75 1

Outer Ø min. - max. mm 2,1 - 2,6 2,2 - 2,8 2,4 - 2,9

Cop. weight kg / km 4,8 7,2 9,6

Weight approx. kg / km 13,0 16,0 22,0

AWG-No. 20 18 17

Part no. 553__ 554__ 555__ 556__ 557__ 558__ 559__ 560__ 561__ 562__ 563__ 564__

Cross-sec. mm² 1,5 2,5 4 6 10 16 25 35 50 70 95 120

Outer Ø min. - max. mm 2,8 - 3,5 3,4 - 4,3 4,0 - 5,0

Cop. weight kg / km 14,4 24,0 38,0

Weight approx. kg / km 24,0 35,0 53,0

AWG-No.

Outer Ø min. - max. mm 3,0 - 3,7 3,6 - 4,5 4,3 - 5,4 4,8 - 6,0 6,0 - 7,6 7,1 - 8,9 8,8 - 11,0 10,1 - 12,6 11,9 - 14,9 13,6 - 17,0 15,5 - 19,3 17,1 - 21,4

Cop. weight kg / km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0

Weight approx. kg / km 24,0 42,0 61,0 78,0 130,0 212,0 323,0 422,0 527,0 726,0 937,0 1192,0

AWG-No.

Outer Ø min. - max. mm 4,7 - 5,9 6,0 - 7,4 6,8 - 8,5

Cop. weight kg / km 58,0 96,0 154,0

Weight approx. kg / km 72,0 123,0 184,0

AWG-No.

16 14 12

16 14 12 10 8 6 4 2 1 2/0 3/0 4/0

H07G-R (multi wire) Part no. 547__ 548__ 549__

Cross-sec. mm² 6 10 16

10 8 6

Dimensions and specifications may be changed without prior notice. (RK01)

K 18

K


LiYW / H05 V2-K

PVC-Single Cores, 90°C, heat-resistant

Technical data

Cable structure

Properties

Ⴠ Special PVC single core with increased heat-resistance LiYW up to 105 °C adapted to DIN VDE 0281 H05 V2-K to 90 °C according to DIN VDE 0281 part 7 and HD 21.7 S2 Ⴠ Temperature range LiYW flexing +5 °C to +105 °C fixed installation -10 °C to +105 °C H05 V2-K flexing +5 °C to + 90 °C Ⴠ Nominal voltage LiYW: U0/U 300/500 V H05 V2-K: U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx. 10-15x core ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Plain copper conductors to DIN VDE 0295, cl. 5, IEC 60228 cl. 5, BS 6360 cl. 5 and HD 383 (0,5 mm² and above) for 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm Ⴠ Special heat-resistant core insulation LiYW up to +105 °C adapted to DIN VDE 0207 H05 V2-K up to +90 °C, core insulation heat-resistant TI3 to DIN VDE 0281 part 7 Ⴠ Cores colour coded or on request numbered according to DIN VDE 0293

Ⴠ Heat-resistant special PVC compound of selected stabilizer and plasticizer Ⴠ All requirements and test methods conform DIN VDE 0281 part 7, deviates however the maximal permissible operating temperature up to +105 °C for LiYW Ⴠ Not to be used in contact with objects higher than 85 °C Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with high temperatures (e.g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting and heating apparatus. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

LiYW 105ºC Cross-sec. mm² Part no. 0,14 Part no. 0,25 Part no. 0,5

Core Ø mm

Cop. weight kg / km

Weight approx. kg / km

22,0

1,4

3,2

16,0

2,4

4,3

19,0

4,8

7,2

Cop. weight kg / km

Weight approx. kg / km

2,1 - 2,5

4,8

8,7

2,2 - 2,7

7,2

11,9

2,4 - 2,8

9,6

14,0

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

29500 29509 29518 -

29501 29510 29519 -

29502 29511 29520 -

29503 29512 29521 -

29504 29513 29522 -

29505 29514 29523 -

29506 29515 29524 -

29507 29516 29525 -

29508 29517 29526 -

AWG-No. black

AWG-No. gn-ye

AWG-No. blue

AWG-No. brown

AWG-No. red

AWG-No. white

AWG-No. grey

AWG-No. vio

AWG-No. dk-bu

29942 20 29951 18 29960 17

29943 20 29952 18 29961 17

29944 20 29953 18 29962 17

29945 20 29954 18 29963 17

29946 20 29955 18 29964 17

29947 20 29956 18 29965 17

29948 20 29957 18 29966 17

29949 20 29958 18 29967 17

29950 20 29959 18 29968 17

H05 V2-K 90ºC Cross-sec. mm² Part no. 0,5 Part no. 0,75 Part no. 1

Core Ø min. - max. mm

Dimensions and specifications may be changed without prior notice. (RK01)

K 19


HELUTHERM® 125-J/-O

extra flexible, halogen-free, temperature resistant,

meter marking

Technical data

Cable structure

Properties

Ⴠ flexible and heat-resistant single core Ⴠ Temperature range Flexing -50 °C to 125 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installationa approx. 3x cable ø

Ⴠ Tinned copper, fine wire conductor, to DIN VDE 0295 Kl.5, BS6360 cl.5 and/or IEC60228 cl.5. Ⴠ 1st core insulation from special compound elastomer based, cross-linked, colour: black or green/yellow Ⴠ 2nd core insulation from compound elastomer based, cross-linked, colour: black Ⴠ meter marking

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Halogen-free uv-resistant Abrasion resistant Flexible at heat and low temperature The materials used in manufacture are silicon and cadmium-free and contain no substances harmful to the wetting properties of lacquers

Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ).

Application These halogen-free and temperature resistant single core are used for wiring up the heaters, electric machines (temperature class B), switching systems and distribution switchboards, production lines and machinery production. The excellence temperature resistant is the guarantee of a very long life cycle. = roduct is conformed with the EC Low-Voltage Directive 2006/95/EG

HELUTHERM® 125-J Part no. 65300 65301 65302 65303 65304 65305 65306 65307 65308 65309 65310 65311 65312 65313

No.cores x cross-sec. mm² 1 G 0,5 1 G 0,75 1 G 1 1 G 1,5 1 G 2,5 1 G 4 1 G 6 1 G 10 1 G 16 1 G 25 1 G 35 1 G 50 1 G 70 1 G 95

Outer Ø Cop. approx. mm weight kg / km 3,6 4,8 3,8 7,2 4,1 9,6 4,6 14,4 5,2 24,0 5,7 38,0 6,7 58,0 8,1 96,0 9,5 154,0 11,2 240,0 12,4 336,0 14,2 480,0 16,9 672,0 18,6 912,0

Weight approx. kg / km 13,0 16,0 20,0 27,0 37,0 52,0 76,0 121,0 182,0 267,0 363,0 526,0 700,0 1014,0

AWG-No. 20 18 17 16 14 12 10 8 6 4 2 1 2/0 3/0

K

HELUTHERM® 125-O Part no. 65286 65287 65288 65289 65290 65291 65292 65293 65294 65295 65296 65297 65298 65299

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1 x 1 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95

Outer Ø Cop. approx. mm weight kg / km 3,6 4,8 3,8 7,2 4,1 9,6 4,6 14,4 5,2 24,0 5,7 38,0 6,7 58,0 8,1 96,0 9,5 154,0 11,2 240,0 12,4 336,0 14,2 480,0 16,9 672,0 18,6 912,0

Weight approx. kg / km 13,0 16,0 20,0 27,0 37,0 52,0 76,0 121,0 182,0 267,0 363,0 526,0 700,0 1014,0

AWG-No. 20 18 17 16 14 12 10 8 6 4 2 1 2/0 3/0

Dimensions and specifications may be changed without prior notice. (RN06)

K 20


H07 V2-K

PVC single core, 90°C, heat resistant

Technical data

Cable structure

Properties

Ⴠ Special PVC single core with increased heat-resistance up to 90 °C according to DIN VDE 0281 part 7 and HD 21.7 S2 Ⴠ Temperature range flexing +5 °C to +90 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx. 10-15x core ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Plain copper, fine wire, acc. to DIN VDE 0295, cl. 5, IEC 60228 cl. 5, BS 6360 cl. 5 and HD 383 Ⴠ Special heat-resistant core insulation TI3 to DIN VDE 0281 part 7 Ⴠ Cores colour coded or on request numbered according to DIN VDE 0293

Ⴠ Heat-resistant special PVC compound of selected stabilizer and plasticizer Ⴠ All requirements and test methods conform DIN VDE 0281 part 7 Ⴠ Not to be used in contact with objects higher than 85 °C Ⴠ Only suitable for fixed protected installation in, or on, lighting or controlgear for voltages up to 1000 V a.c. or, up to 750 V d.c. to earth Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with high temperatures (e.g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting and heating apparatus. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Cross-sec. mm² Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

Core Ø min. - max. mm

Cop. weight kg / km

Weight approx. kg / km

2,8 - 3,4

14,4

20,0

3,4 - 4,1

24,0

33,3

3,9 - 4,8

38,0

48,3

4,4 - 5,3

58,0

68,5

5,7 - 6,8

96,0

115,0

6,7 - 8,1

154,0

170,0

8,4 - 10,2

240,0

270,0

9,7 - 11,7

336,0

367,0

11,5 - 13,9

480,0

520,0

13,2 - 16,0

672,0

729,0

15,1 - 18,2

912,0

962,0

16,7 - 20,2

1115,0

1235,0

18,6 - 22,5

1440,0

1523,0

20,6 - 24,9

1776,0

1850,0

23,5 - 28,4

2304,0

2430,0

black

gn-ye

blue

brown

red

white

grey

vio

dk-bu

29970 29979 29988 29997 30006 30015 30024 30033 30042 30051 30060 30069 30078 30087 30096 -

29971 29980 29989 29998 30007 30016 30025 30034 30043 30052 30061 30070 30079 30088 30097 -

29972 29981 29990 29999 30008 30017 30026 30035 30044 30053 30062 30071 30080 30089 30098 -

29973 29982 29991 30000 30009 30018 30027 30036 30045 30054 30063 30072 30081 30090 30099 -

29974 29983 29992 30001 30010 30019 30028 30037 30046 30055 30064 30073 30082 30091 30100 -

29975 29984 29993 30002 30011 30020 30029 30038 30047 30056 30065 30074 30083 30092 30101 -

29976 29985 29994 30003 30012 30021 30030 30039 30048 30057 30066 30075 30084 30093 30102 -

29977 29986 29995 30004 30013 30022 30031 30040 30049 30058 30067 30076 30085 30094 30103 -

29978 29987 29996 30005 30014 30023 30032 30041 30050 30059 30068 30077 30086 30095 30104 -

Dimensions and specifications may be changed without prior notice. (RK01)

K 21


HELUTHERM® 145

flexible, cross-linked, halogen-free

Technical data

Cable structure

Properties

Ⴠ Halogen-free single cores with increased heat resistance Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +145 °C Ⴠ Nominal voltage U0/U 300/500 V up to 1 mm² U0/U 450/ 750 V from 1,5 mm² for fixed and protected installation U0/U 600/1000 V from 1,5 mm² Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius flexing 12,5x cable ø fixed installation 4x cable ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Approval Germanischer Lloyd

Ⴠ Tinned Cu wires, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked Ⴠ Core colours see table Tests Ⴠ Flame test (unit flame test) to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3-22, IEC 60332-3-22 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Flame test (cable) to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 and 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (DIN VDE 0472 part 816)

Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These single-core cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ Due to the high temperature profile the cross-section of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and weight Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Application These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogen-free single core cables are characterised by their amazingly high long-time resistance to temperature and feature among the leading halogen-free, flame resistant products in the world. These single core cables significantly contribute to safety and the environment. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

CrossOuter Ø Cop. section min. - max. weight mm² mm kg / km approx. RAL Part no. 0,25 1,4 - 1,8 2,4 Part no. 0,33 1,5 - 1,9 3,2 Part no. 0,5 1,7 - 2,1 4,8 Part no. 0,75 2,0 - 2,4 7,2 Part no. 1 2,3 - 2,7 9,6 Part no. 1,5 2,7 - 3,1 14,4 Part no. 2,5 3,3 - 3,7 24,0 Part no. 4 4,1 - 4,5 38,0 Part no. 6 4,75 - 5,25 58,0 Part no. 10 6,0 - 6,6 96,0

Weight approx. kg / km 4,0 5,0 7,0 11,0 14,0 20,0 30,0 47,0 72,0 120,0

black

gn-ye

brown

red

white

grey

vio

dk-bu

ye

Beige

lt-bu

og

green

2-col.

50999 51167 51281 51295 51309 51323 51337 51351 51365 51379 -

50998 51166 51280 51294 51308 51322 51336 51350 51364 51378 -

51071 51169 51283 51297 51311 51325 51339 51353 51367 51381 -

51072 51170 51284 51298 51312 51326 51340 51354 51368 51382 -

51073 51171 51285 51299 51313 51327 51341 51355 51369 51383 -

51074 51172 51286 51300 51314 51328 51342 51356 51370 51384 -

51075 51173 51287 51301 51315 51329 51343 51357 51371 51385 -

51079 51177 51291 51305 51319 51333 51347 51361 51375 51389 -

51076 51174 51288 51302 51316 51330 51344 51358 51372 51386 -

51164 51178 51292 51306 51320 51334 51348 51362 51376 51390 -

51070 51168 51282 51296 51310 51324 51338 51352 51366 51380 -

51077 51175 51289 51303 51317 51331 51345 51359 51373 51387 -

51078 51176 51290 51304 51318 51332 51346 51360 51374 51388 -

51165 51179 51293 51307 51321 51335 51349 51363 51377 51391 -

Continuation Ⴇ

K 22

K


HELUTHERM® 145

flexible, cross-linked, halogen-free

CrossOuter Ø section min. - max. mm² mm approx. RAL Part no. 16 7,25 - 7,75 Part no. 25 9,35 - 9,85 Part no. 35 10,3 - 11,1 Part no. 50 12,6 - 13,4 Part no. 70 14,7 - 15,4 Part no. 95 16,9 - 17,7 Part no. 120 18,2 - 19,2 Part no. 150 20,8 - 22,0 Part no. 185 23,0 - 24,2 Part no. 240 26,1 - 27,3

Cop. weight kg / km

Weight approx. kg / km

154,0

182,0

240,0

272,0

336,0

371,0

480,0

530,0

672,0

730,0

912,0

964,0

1152,0

1235,0

1440,0

1523,0

1776,0

1850,0

2304,0

2432,0

black

gn-ye

brown

red

white

grey

vio

dk-bu

ye

Beige

lt-bu

og

green

2-col.

51420 51434 51448 51462 51476 51490 51504 51518 51532 51546 -

51419 51433 51447 51461 51475 51489 51503 51517 51531 51545 -

51422 51436 51450 51464 51478 51492 51506 51520 51534 51548 -

51423 51437 51451 51465 51479 51493 51507 51521 51535 51549 -

51424 51438 51452 51466 51480 51494 51508 51522 51536 51550 -

51425 51439 51453 51467 51481 51495 51509 51523 51537 51551 -

51426 51440 51454 51468 51482 51496 51510 51524 51538 51552 -

51430 51444 51458 51472 51486 51500 51514 51528 51542 51556 -

51427 51441 51455 51469 51483 51497 51511 51525 51539 51553 -

51431 51445 51459 51473 51487 51501 51515 51529 51543 51557 -

51421 51435 51449 51463 51477 51491 51505 51519 51533 51547 -

51428 51442 51456 51470 51484 51498 51512 51526 51540 51554 -

51429 51443 51457 51471 51485 51499 51513 51527 51541 51555 -

51432 51446 51460 51474 51488 51502 51516 51530 51544 51558 -

Dimensions and specifications may be changed without prior notice. (RK01)

Drag Chain Systems Open chains Closed chains Accessories Installation instructions Selection tables

You can find drag chain systems in our catalogue Cable Accessories. Request it now at www.helukabel.de

K 23


SiF / SiFF

silicon single cores, halogen-free

Technical data

Cable structure

Ⴠ Spezial-silicon single core with higher heat-resistance range adapted to DIN VDE 0250 Teil 1 and part 502 Ⴠ Temperatue range -60 °C to +180 °C (up to +220 °C for short time) Ⴠ Temperature limit at the conductor in operation +180 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Minimum bending radius 6x cable ø Ⴠ Radiation resistance up to 20 x 106 cJ/kg (up to 20 Mrad)

Type SiF Ⴠ Tinned copper conductors 0,5 mm² to DIN VDE 0295 Kl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 for 0,25 mm² = 14x0,15 mm Ⴠ Silicone core insulation Type SiFF Ⴠ as SiF but with high flexible copper strands (see content technical information) Ⴠ Strand make-up 0,25 to 1,0 mm² - cl. 6 col. 7 (single wire ø 0,05 mm) 1,5 to 10 mm² - cl. 6 col. 6 (single wire ø 0,07 mm)

Properties

Ⴠ Advantages High ignition or flash point Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Behaviour in fire no flame propagation test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C.

Note

Ⴠ Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 01 = black, 02 = red, 03 = blue, 04 = brown, 05 = white, 06 = grey, 07 = violet, 08 = yellow, 09 = orange, 10 = transparent, 11 = pink, 12 = beige, 13 = twin colour

Application Special cables for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. As this cables are halogen-free, especially suited for use in power stations. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

SiF

Part no.

Cross-sec. mm²

232xx 233xx 234xx 235xx 236xx 237xx 238xx 239xx 246xx 247xx 248xx

0,25 0,5 0,75 1 1,5 2,5 4 6 10 16 25

Outer Ø Cop. approx. mm weight kg / km 1,9 2,4 2,1 4,8 2,4 7,2 2,5 9,6 2,8 14,4 3,4 24,0 4,2 38,0 5,0 58,0 6,6 96,0 7,4 154,0 9,2 240,0

Weight approx. kg / km 5,5 8,6 11,8 13,5 18,5 30,0 47,3 71,1 119,4 187,7 289,6

AWG-No.

Outer Ø Cop. approx. mm weight kg / km 10,3 336,0 12,2 480,0 14,2 672,0 16,6 912,0 18,0 1152,0 20,0 1440,0 22,5 1776,0

Weight approx. kg / km 398,3 559,7 765,8 1031,5 1284,6 1563,4 1858,2

AWG-No.

24 20 18 17 16 14 12 10 8 6 4

SiFF Part no.

Cross-sec. mm²

451xx 452xx 453xx 454xx 455xx 456xx 457xx 458xx 459xx

0,25 0,5 0,75 1 1,5 2,5 4 6 10

Outer Ø Cop. approx. mm weight kg / km 1,9 2,4 2,2 4,8 2,5 7,2 2,6 9,6 2,9 14,4 3,5 24,0 4,4 38,0 5,2 58,0 6,8 96,0

Weight approx. kg / km 6,0 10,0 13,0 15,0 19,0 32,0 50,0 73,0 125,0

AWG-No. 24 20 18 17 16 14 12 10 8

SiF (wire colour black) Part no.

Cross-sec. mm²

23953 23954 23955 23956 23957 23958 23959

35 50 70 95 120 150 185

2 1 2/0 3/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

K 24

K


SiF/GL, SiD, SiD/GL

silicon single cores, halogen-free

Technical data

Cable structure

Properties

Ⴠ Spezial-silicon single core with higher heat-resistance range adapted to DIN VDE 0250 Teil 1 and part 502 Ⴠ Temperatue range -60 °C to +180 °C (up to +220 °C for short time) Ⴠ Temperature limit at the conductor in operation +180 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Minimum bending radius 15x cable ø (SID only for permanent installation) Ⴠ Radiation resistance up to 20 x 106 cJ/kg (up to 20 Mrad)

Type SiF/GL Ⴠ Tinned copper conductors 0,5 mm² to DIN VDE 0295 Kl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 for 0,25 mm² = 14x0,15 mm Ⴠ Silicone core insulation Ⴠ Glass-fibre braiding Type SiD Ⴠ solid tinned copper conductor silicone isulated Type SiD/GL Ⴠ as SID but with an additional glass-fibre braiding

Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen Ⴠ Corrosivity of combustion gases (Halogen-free) according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813 Ⴠ Behaviour in fire no flame propagation, test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ High flash points Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C.

Note

Ⴠ Please complete the part number for these cables by adding the suffix for the colour required as per the list: 00 = green, 01 = black, 02 = red, 03 = blue, 04 = brown, 05 = white, 06 = grey, 07 = violet, 08 = yellow, 09 = orange, 10 = transparent, 11 = pink, 12 = beige, 13 = twin colour

Application Special cables for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. As this cables are halogen-free, especially suited for use in power stations. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

SiF/GL

Part no.

Cross-sec. mm²

47001 47002 47003 47004 47005 47006 47007 47008 47009 47010 47011 47012 47013

0,25 0,5 0,75 1 1,5 2,5 4 6 10 16 25 35 50

Outer Ø Cop. approx. mm weight kg / km 2,4 2,4 2,5 4,8 2,8 7,2 2,9 9,6 3,2 14,4 3,8 24,0 4,6 38,0 5,4 58,0 7,6 96,0 8,4 154,0 10,2 240,0 11,3 336,0 13,4 480,0

Weight approx. kg / km 7,7 12,4 16,2 18,2 23,4 35,2 53,5 77,4 129,2 198,4 303,0 413,2 577,8

AWG-No.

Dimensions and specifications may be changed without prior notice. (RK01)

K 25

24 20 18 17 16 14 12 10 8 6 4 2 1

SiD Part no.

Cross-sec. mm²

461xx 462xx 463xx 464xx 465xx 466xx 467xx 468xx 469xx

0,2 0,28 0,5 0,75 1 1,5 2,5 4 6

Outer Ø Cop. approx. mm weight kg / km 1,7 1,9 1,8 2,7 2,0 4,8 2,1 7,2 2,3 9,6 2,5 14,4 3,2 24,0 3,9 38,0 4,4 58,0

Weight approx. kg / km 4,2 5,1 7,5 10,2 12,6 18,1 28,7 45,2 64,3

AWG-No.

Outer Ø Cop. approx. mm weight kg / km 2,4 4,8 2,6 7,2 2,7 9,6 3,0 14,4 3,6 24,0 4,3 36,0 5,0 58,0

Weight approx. kg / km 10,0 15,0 19,0 28,0 40,0 55,0 80,0

AWG-No.

20 18 17 16 14 12 10

SiD/GL Part no.

Cross-sec. mm²

47014 47015 47016 47017 47018 47019 47020

0,5 0,75 1 1,5 2,5 4 6

20 18 17 16 14 12 10


FZ-LSi / FZ-LS / Neon Light Cables

Technical data

FZ-LSi, blue Ⴠ Test voltage 20 kV Ⴠ Breakdown voltage min. 30 kV Ⴠ Ignition voltage (kV eff.) 0,5 mm² = 6 kV 1,0 mm² = 8 kV 1,5 mm² = 10 kV FZ-LS, red Ⴠ Test voltage for 5 mm ø = 15 kV for 7 mm ø = 20 kV Ⴠ Breakdown voltage for 5 mm ø: min. 25 kV for 7 mm ø: min. 35 kV Neon-light-Cable, yellow Ⴠ Nominal voltage 3,5 kV, 4,0 kV bzw. 7,5 kV Ⴠ Test voltage 10 kV Ⴠ Specific volume resistivity min. 1012 Ohm x cm Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

FZ-LSi, blue Ⴠ Tinned copper stranded conductor, strand make-up see table below Ⴠ Silicone core insulation 2GI1 to DIN VDE 0207 part 20 Ⴠ Glass-fibre braiding Ⴠ Outer-jacket silicone 2GM1 to DIN VDE 0207 part 21 Ⴠ Jacket colour blue FZ-LS, red Ⴠ Tinned copper conductor, 19x0,25 mm ø Ⴠ Silicone core insulation 2GI1 to DIN VDE 0207 part 20 Ⴠ Jacket colour redbrown Neon-light-cable, yellow Ⴠ in adapted to DIN VDE 0250 part 1 and part 5 Ⴠ Tinned copper stranded conductor 30x0,25 mm ø Ⴠ Silicon core insulation 2GI1 to DIN VDE 0207 part 20 Ⴠ Jacket colour yellow

Properties

Neon-light-cable, yellow Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ No flame propagation according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ No formation of corrosive gases Ⴠ Low smoke density Ⴠ Very good weather resistance

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

K

Application FZ-LSi, blue This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +180 °C. Applications include engine manufacturing, valve manufacturing and heating technology. As protection against mechanical damages a glass fibre braiding and a silicone sheath covers the core insulation. FZ-LS, red This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +180 °C. Applications include the lamp and lighting industry and cooling and airconditioning technology. Neon-light-cable, yellow This cable is primarily suitable for use at high and extremely alternating ambient temperatures such as in the lamp and lighting industry. Protected installation is required.

FZ-LSi ignition cable Part no.

Core colour

23110 23106 23107

blue blue blue

Cross- Cond. Outer Ø Cop. Weight section make-up approx. weight approx. mm² (nom. val.) mm kg / km kg / km n x wire Ø 0,5 7 x 0,3 5,0 4,8 36,0 1 19 x 0,25 7,5 9,5 65,0 1,5 28 x 0,26 8,5 14,4 88,0

AWG-No.

20 17 16

FZ-LS high-voltage ignition cable 15 and 20kV Part no. 23109 23108

Core colour

Cross- Cond. Outer Ø Cop. Weight section make-up approx. weight approx. mm² (nom. val.) mm kg / km kg / km n x wire Ø red-brown 1 19 x 0,25 5,0 9,6 34,0 red-brown 1 19 x 0,25 7,0 9,6 60,0

AWG-No.

17 17

neon light cables (neon cable) 3,5kV, 4,0kV and 7,5kV Part no.

Core colour

23147 23148 23149

ye ye ye

Cross- Cond. Outer Ø Cop. Weight section make-up approx. weight approx. mm² (nom. val.) mm kg / km kg / km n x wire Ø 1,5 30 x 0,25 4,4 14,4 32,0 1,5 30 x 0,25 6,6 14,4 59,0 1,5 30 x 0,25 7,6 14,4 75,0

AWG-No.

16 16 16

Dimensions and specifications may be changed without prior notice. (RK01)

K 26


HELUFLON®-FEP-6Y fluorinated polymeric materials, single core, -100°C to +205°C

Technical data

Cable structure

Properties

Ⴠ Fluorinated polymeric insulation FEP (Fluorethylenepropylene) Ⴠ Temperature range -100 °C to +205 °C (up to +230 °C for short time) Ⴠ Nominal voltage 600 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 1x106 cJ/kg (up to 1 Mrad) Ⴠ Conductor temperature range plain copper +130 °C tinned copper +180 °C silver pl. copper +200 °C

Ⴠ Stranded copper wire, bare, tinned, silver Ⴠ Make-up fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation FEP-HELUFLON®

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Higher insulation resistance Low dielectric loss Not flammable Min. 20 kV dielectric strength Resistant to micro-cultures Do not permit any fungus-formation Absolute ozone resistant Absolute weather resistant Water absorption <0,01% Minimal water vapour permeability (approx. 0,18 mgr/cm² in 24 hours) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please complete the above part-no. for the colour required using the following table: 1 = black, 2 = red, 3 = blue, 4 = brown, 5 = white, 6 = transparent, 7 = twintone, 8 = other colours

Application Teflon cables are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These cables are non-flammable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Copper wire, tinned Part no. 2551x 2552x 2553x 2554x 2555x 2556x 2557x 2558x 2559x 2560x 2561x

No.cores x cross-sec. mm² 1 x 0,14 1 x 0,25 1 x 0,5 1 x 0,75 1 x 1 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16

Outer Ø approx. mm 1,0 1,16 1,42 1,62 1,9 2,2 2,65 3,2 4,4 5,3 8,0

Cop. weight kg / km 1,35 2,4 4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0

Weight approx. kg / km 2,6 4,1 8,0 9,7 12,7 17,9 26,4 43,1 65,9 115,0 175,0

AWG-No.

Cop. weight kg / km 1,35 2,4 4,8 7,2 9,6 14,4

Weight approx. kg / km 2,6 4,1 8,0 9,7 12,7 17,9

AWG-No.

26 24 20 18 17 16 14 12 10 8 6

Copper wire, bare Part no. 2490_ 2491_ 2492_ 2493_ 2494_ 2495_

No.cores x cross-sec. mm² 1 x 0,14 1 x 0,25 1 x 0,5 1 x 0,75 1 x 1 1 x 1,5

Outer Ø approx. mm 1,0 1,16 1,42 1,62 1,9 2,2

Dimensions and specifications may be changed without prior notice. (RK01)

K 27

26 24 20 18 17 16

Copper wire, bare Part no. 2496_ 2497_ 2498_ 2499_ 2037_

No.cores x cross-sec. mm² 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16

Outer Ø approx. mm 2,65 3,2 4,4 5,3 8,0

Cop. weight kg / km 24,0 38,0 58,0 96,0 154,0

Weight approx. kg / km 26,4 43,1 65,9 115,0 175,0

AWG-No.

Cop. weight kg / km 1,35 2,4 4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0

Weight approx. kg / km 2,6 4,1 8,0 9,7 12,7 17,9 26,4 43,1 65,9 115,0 175,0

AWG-No.

14 12 10 8 6

copper wires, silvered Part no. 2026_ 2027_ 2028_ 2029_ 2030_ 2031_ 2032_ 2033_ 2034_ 2035_ 2036_

No.cores x cross-sec. mm² 1 x 0,14 1 x 0,25 1 x 0,5 1 x 0,75 1 x 1 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16

Outer Ø approx. mm 1,0 1,16 1,42 1,62 1,9 2,2 2,65 3,2 4,4 5,3 8,0

26 24 20 18 17 16 14 12 10 8 6


HELUFLON®-PTFE-5Y fluorinated polymeric materials, single core, 600V / 1000V

Technical data

Cable structure

Properties

Ⴠ Fluorinated polymeric insulation PTFE (Polytetrafluorethylene) Ⴠ Design to DIN VDE 0881 an IEC 60673 Ⴠ Temperature range -190 °C to +260 °C (up to +300 °C for short time) Ⴠ Nominal voltage type E = 600 V type EE = 1000 V Ⴠ Test voltage type E = 3,4 kV type EE = 5 kV Ⴠ Insulation resistance min. 1 GOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Radiation resistance up to 1x105 cJ/kg (up to 1 Mrad) Ⴠ Conductor temperature range plain copper +130 °C tinned copper +180 °C silver pl. copper +200 °C nickel pl. copper +300 °C

Ⴠ Stranded copper wire, silver. Bare, tinned or nickel-plated on request Ⴠ Core insulation PTFE-HELUFLON® to DIN VDE 207 part 6 Ⴠ Cores colour coded Ⴠ Outer jacket PTFE-HELUFLON® Ⴠ PTFE as per MIL-W 16878

Higher insulation resistance Low dielectric loss Not flammable Resistant to micro-cultures Do not permit any fungus-formation Absolute ozone resistant Absolute weather resistant Water absorption <0,01% Minimal water vapour permeability (approx. 0,18 mgr/cm² in 24 hours) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please complete the above part-no. for the colour required using the following table: 1 = black, 2 = red, 3 = blue, 4 = brown, 5 = white, 6 = transparent, 7 = twintone, 8 = other colour Ⴠ Conductor bare, tinned or nickel plated on request

Application Teflon cables are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments and measuring appliances as well as in the chemical industry. These cables are non-flammable and resistant to acids, alkalis, solvents, oil and petrol. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

600V

Part no. AWG-No. Cross-sec. mm² 2511x 2512x 2513x 2514x 2515x 2516x 2517x 2518x 2519x 2520x 2521x 2522x 2523x 2524x 2525x

32 30 28 26 26 24 24 22 22 20 20 18 18 16 14

0,03 0,06 0,09 0,14 0,14 0,21 0,24 0,35 0,38 0,57 0,57 0,90 0,95 1,23 1,94

Outer Ø Cop. approx. weight mm kg / km 0,74 0,4 0,81 0,6 0,89 0,9 0,99 1,4 0,99 1,4 1,12 2,3 1,12 2,3 1,27 3,5 1,27 3,5 1,47 5,6 1,47 6,1 1,74 9,6 1,74 9,6 2,04 13,5 2,40 18,0

Silv. weight kg / km 0,03 0,04 0,06 0,07 0,09 0,07 0,13 0,10 0,17 0,12 0,18 0,22 0,27 0,29 0,38

Weight approx. kg / km 0,38 0,59 0,93 1,47 1,58 2,31 2,52 3,68 3,99 6,0 6,4 9,45 10,2 12,9 20,3

1000V Part no. AWG-No. Cross-sec. mm² 2531x 2532x 2533x 2534x 2535x 2536x 2537x 2538x 2539x 2540x 2541x 2542x 2543x 2544x 2545x

32 30 28 26 26 24 24 22 21 20 20 18 18 16 14

0,03 0,06 0,09 0,14 0,14 0,21 0,24 0,35 0,38 0,57 0,57 0,90 0,95 1,23 1,94

Outer Ø Cop. approx. weight mm kg / km 1,00 0,4 1,07 0,6 1,14 0,9 1,24 1,4 1,24 1,4 1,37 2,3 1,37 2,3 1,52 3,5 1,52 3,5 1,72 5,6 1,72 6,1 2,00 9,6 2,00 9,6 2,26 13,5 2,76 18,0

Silv. weight kg / km 0,03 0,04 0,06 0,07 0,09 0,07 0,13 0,10 0,17 0,12 0,18 0,22 0,27 0,29 0,38

Weight approx. kg / km 0,42 0,65 1,0 1,56 1,68 2,4 2,65 3,85 4,2 6,3 6,9 10,65 13,65 21,38 33,95

Dimensions and specifications may be changed without prior notice. (RK01)

K 28

K


HELUTHERM® 400 Insulation class C

Technical data

Cable structure

Properties

Ⴠ Special core insulation Ⴠ Mono or multi coloured Ⴠ Temperature range -60 °C to +400 °C operating temperature (up to +450 °C for short time) Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius approx. 15x cable ø Ⴠ Radiation resistance up to 1x1010 cJ/kg (up to 1x104 Mrad)

Ⴠ Stranded nickel conductor Ⴠ Overlapping with special heat-resistant impregnation

Ⴠ These cables have very good electronic, chemical and radiation resistant properties

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Also available with additional Kapton film at extra cost.

Application The wide temperature range offered by this cable type makes it especially suited for use in the aviation and aerospace industries, for atomic power stations and in the steel making and chemical industries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240

Conductor Outer Ø construction approx. mm

Nickel weight kg / km

16 x 0,2

2,2

4,8

24 x 0,2

2,4

7,2

32 x 0,2

2,7

9,6

30 x 0,25

2,8

14,4

50 x 0,25

3,4

24,0

56 x 0,3

4,5

38,0

84 x 0,3

4,9

58,0

141 x 0,3

5,8

96,0

226 x 0,3

7,4

154,0

196 x 0,4

9,6

240,0

276 x 0,4

11,5

336,0

396 x 0,4

12,7

480,0

360 x 0,5

16,0

672,0

485 x 0,5

18,0

912,0

608 x 0,5

19,0

1152,0

756 x 0,5

22,0

1440,0

944 x 0,5

24,0

1776,0

1222 x 0,5

27,0

2304,0

black

gn-ye

blue

brown

red

white

grey

vio

ye

Beige

pink

og

2-col.

trans

50901 50915 50929 50943 50957 50971 50985 50890 51564 51578 51592 51606 51620 51634 51648 51662 51676 51690 -

50900 50914 50928 50942 50956 50970 50984 50209 51563 51577 51591 51605 51619 51633 51647 51661 51675 51689 -

50902 50916 50930 50944 50958 50972 50986 50891 51565 51579 51593 51607 51621 51635 51649 51663 51677 51691 -

50903 50917 50931 50945 50959 50973 50987 50892 51566 51580 51594 51608 51622 51636 51650 51664 51678 51692 -

50904 50918 50932 50946 50960 50974 50988 50893 51567 51581 51595 51609 51623 51637 51651 51665 51679 51693 -

50905 50919 50933 50947 50961 50975 50989 50894 51568 51582 51596 51610 51624 51638 51652 51666 51680 51694 -

50906 50920 50934 50948 50962 50976 50990 50895 51569 51583 51597 51611 51625 51639 51653 51667 51681 51695 -

50907 50921 50935 50949 50963 50977 50991 50896 51570 51584 51598 51612 51626 51640 51654 51668 51682 51696 -

50908 50922 50936 50950 50964 50978 50992 50897 51571 51585 51599 51613 51627 51641 51655 51669 51683 51697 -

50912 50926 50940 50954 50968 50982 50996 51561 51575 51589 51603 51617 51631 51645 51659 51673 51687 51701 -

50911 50925 50939 50953 50967 50981 50995 51560 51574 51588 51602 51616 51630 51644 51658 51672 51686 51700 -

50909 50923 50937 50951 50965 50979 50993 50898 51572 51586 51600 51614 51628 51642 51656 51670 51684 51698 -

50913 50927 50941 50955 50969 50983 50997 51562 51576 51590 51604 51618 51632 51646 51660 51674 51688 51702 -

50910 50924 50938 50952 50966 50980 50994 51559 51573 51587 51601 51615 51629 51643 51657 51671 51685 51699 -

Dimensions and specifications may be changed without prior notice. (RK01)

K 29


HELUTHERM® 600 / 600-ES halogen-free / high-grade steel braiding

Technical data

Cable structure

Properties

Ⴠ Special core insulation for high temperatures Ⴠ Temperature range -60 °C to +600 °C Ⴠ Permissible temperature +400 °C to +600 °C (up to +600 °C for short time) Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius approx. 5x cable ø

HELUTHERM® 600 Ⴠ Stranded nickel conductor (ASTM B 355) Ⴠ Double-insulated glass-fibre braiding, impregnated with silicone Ⴠ Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM® 600-ES Ⴠ As per above Ⴠ Additional braided high-grade steel, coverage approx. 80%

Ⴠ Asbestos and cadmium-free

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application

HELUTHERM® 600 cables are used in applications where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM® 600-ES The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The high-grade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

HELUTHERM® 600 Part no.

51703 51704 51705 51706 51707 51708 51709 51710 51711 51712 51713 51714 51715

No.cores x cross-sec. mm² 1 x 0,25 1 x 0,5 1 x 0,75 1x1 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50

Conductor construction 4 x 0,3 7 x 0,3 11 x 0,3 14 x 0,3 21 x 0,3 35 x 0,3 56 x 0,3 84 x 0,3 140 x 0,3 228 x 0,3 354 x 0,3 495 x 0,3 707 x 0,3

Outer Ø approx. mm 2,0 2,3 2,6 2,8 3,2 3,7 4,5 6,0 8,0 9,1 10,8 13,0 13,5

Linear resistance at 20°C Ohm / km

Max. permiss. current carrying capacity at +400°C (A) 1,5 2,5 4,5 5,5 7 10 13,5 16 21 28 36 58 70

Nickel weight kg / km

Linear resistance at 20°C Ohm / km

Max. permiss. current carrying capacity at +400°C (A) 2,5 4,5 5,5 7 10 13,5 16 21 28 36 58 70

Nickel weight kg / km

346 175 115 88 59 35 22 14,6 8,8 5,5 3,5 2,5 1,5

2,4 4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0

Weight approx. kg / km

AWG-No.

9,5 11,5 15,0 17,8 24,0 36,0 54,5 77,0 150,0 225,0 340,0 440,0 600,0

24 20 18 17 16 14 12 10 8 6 4 2 1

HELUTHERM® 600-ES Part no.

50475 50476 50477 50478 50479 50480 50481 50482 50483 50484 50485 50486

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1x1 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50

Conductor construction 7 x 0,3 11 x 0,3 14 x 0,3 21 x 0,3 35 x 0,3 56 x 0,3 84 x 0,3 140 x 0,3 228 x 0,3 354 x 0,3 495 x 0,3 707 x 0,3

Outer Ø approx. mm 3,2 3,5 3,7 4,1 4,6 5,4 6,9 8,9 10,0 11,7 15,1 15,6

175 115 88 59 35 22 14,6 8,8 5,5 3,5 2,5 1,5

4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0

Weight approx. kg / km 21,0 29,0 38,0 44,0 56,0 78,0 112,0 198,0 281,0 410,0 536,0 697,0

AWG-No.

20 18 17 16 14 12 10 8 6 4 2 1

Dimensions and specifications may be changed without prior notice. (RK01)

K 30

K


HELUTHERM® 800 / 800-ES halogen-free / high-grade steel braiding

Technical data

Cable structure

Properties

Ⴠ Special core insulation for high temperatures Ⴠ Temperature range -120 °C to +750 °C Ⴠ Permissible temperature +600 °C to +800 °C (up to +1200 °C for short time) Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius approx. 5x cable ø

HELUTHERM® 800 Ⴠ Stranded nickel conductor Ⴠ Double-insulated glass-fibre braiding, impregnated with silicone Ⴠ Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM® 800-ES Ⴠ As per above Ⴠ Additional braided high-grade steel, coverage approx. 80%

Ⴠ Asbestos and cadmium-free

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application HELUTHERM® 800 cables are used in applications where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM® 800-ES The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The high-grade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

HELUTHERM® 800 Part no.

51716 51717 51718 51719 51720 51721 51722 51723 51724 51725 51726 51727 51728

No.cores x cross-sec. mm² 1 x 0,25 1 x 0,5 1 x 0,75 1x1 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50

Conductor construction 4 x 0,3 7 x 0,3 11 x 0,3 14 x 0,3 21 x 0,3 35 x 0,3 56 x 0,3 84 x 0,3 140 x 0,3 228 x 0,3 354 x 0,3 495 x 0,3 707 x 0,3

Outer Ø approx. mm 2,2 2,3 2,9 3,2 3,2 3,7 4,5 5,9 8,0 9,0 10,6 13,4 14,0

Linear resistance at 20°C Ohm / km

Max. permiss. current carrying capacity at +700°C (A) 1 2 3 4 5 7 9 12 14 20 24 40 48

Nickel weight kg / km

Linear resistance at 20°C Ohm / km

Max. permiss. current carrying capacity at +700°C (A) 2 3 4 5 7 9 12 14 20 24 40 48

Nickel weight kg / km

346 175 115 88 59 35 22 14,6 8,8 5,5 3,5 2,5 1,5

2,4 4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0

Weight approx. kg / km

AWG-No.

10,2 12,0 16,0 19,0 26,5 38,8 57,0 81,0 156,0 240,0 370,0 490,0 645,0

24 20 18 17 16 14 12 10 8 6 4 2 1

HELUTHERM® 800-ES Part no.

50488 50489 50490 50491 50492 50493 50494 50495 50496 50497 50498 50499

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1x1 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50

Conductor construction 7 x 0,3 11 x 0,3 14 x 0,3 21 x 0,3 35 x 0,3 56 x 0,3 84 x 0,3 140 x 0,3 228 x 0,3 354 x 0,3 495 x 0,3 707 x 0,3

Outer Ø approx. mm 3,5 3,8 4,1 4,5 4,9 5,8 7,3 9,4 10,5 12,2 15,5 16,1

Dimensions and specifications may be changed without prior notice. (RK01)

K 31

175 115 88 59 35 22 14,6 8,8 5,5 3,5 2,5 1,5

4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0

Weight approx. kg / km 23,0 31,0 40,0 47,0 59,0 82,0 118,0 209,0 298,0 452,0 592,0 650,0

AWG-No.

20 18 17 16 14 12 10 8 6 4 2 1


HELUTHERM® 1200 / 1200-ES halogen-free / high-grade steel braiding

Technical data

Cable structure

Properties

Ⴠ Special core insulation for high temperatures Ⴠ Temperature range -170 °C to +1000 °C Ⴠ Permissible temperature +800 °C to +1100 °C (up to +1400 °C for short time) Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius approx. 5x cable ø

HELUTHERM® 1200 Ⴠ Stranded nickel conductor Ⴠ Double-insulated glass-fibre braiding, impregnated with silicone Ⴠ Braiding of special mineral fibres and additional impregnation with silicone HELUTHERM® 1200-ES Ⴠ As per above Ⴠ Additional braided high-grade steel, coverage approx. 80%

Ⴠ Asbestos and cadmium-free

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application HELUTHERM® 1200 cables are used in applications, where extremely high connecting and ambient temperatures occur, e.g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in furnace and power plant construction as well for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming. Good characteristics in the presence of moisture and chemical effects. HELUTHERM® 1200-ES The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The high-grade braiding also gives this cable an attractive appearance. The braided screen can also be used for earthing purposes. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

HELUTHERM® 1200 Part no.

51729 51730 51731 51732 51733 51734 51735 51736 51737 51738 51739 51740

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1x1 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50

Conductor construction 7 x 0,3 11 x 0,3 14 x 0,3 21 x 0,3 35 x 0,3 56 x 0,3 84 x 0,3 140 x 0,3 228 x 0,3 354 x 0,3 495 x 0,3 707 x 0,3

Outer Ø approx. mm 2,3 2,6 2,8 3,2 3,7 4,5 5,9 8,0 9,0 10,6 13,6 14,5

Linear resistance at 20°C Ohm / km

Max. permiss. current carrying capacity at +700°C (A) 2 3 4 5 7 9 12 14 20 24 40 48

Nickel weight kg / km

Linear resistance at 20°C Ohm / km

Max. permiss. current carrying capacity at +700°C (A) 2 3 4 5 7 9 12 14 20 24 40 48

Nickel weight kg / km

175 115 88 59 35 22 14,6 8,8 5,5 3,5 2,5 1,5

4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0

Weight approx. kg / km

AWG-No.

12,3 16,1 19,8 27,5 39,8 58,0 83,0 160,0 244,0 376,0 495,0 654,0

20 18 17 16 14 12 10 8 6 4 2 1

HELUTHERM® 1200-ES Part no.

50635 50636 50637 50638 50639 50640 50641 50642 50643 50644 50645 50646

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1x1 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50

Conductor construction 7 x 0,3 11 x 0,3 14 x 0,3 21 x 0,3 35 x 0,3 56 x 0,3 84 x 0,3 140 x 0,3 228 x 0,3 354 x 0,3 495 x 0,3 707 x 0,3

Outer Ø approx. mm 3,6 3,8 4,2 4,7 5,0 6,0 7,5 9,7 10,9 12,9 15,7 16,7

175 115 88 59 35 22 14,6 8,8 5,5 3,5 2,5 1,5

4,8 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0

Weight approx. kg / km 26,0 34,0 42,0 53,0 64,0 87,0 120,0 218,0 314,0 453,0 593,0 760,0

AWG-No.

20 18 17 16 14 12 10 8 6 4 2 1

Dimensions and specifications may be changed without prior notice. (RK01)

K 32

K


Earth Conductors ESUY and ESY

Technical data

Cable structure

Properties

ESUY (H00V-D) Ⴠ Earthing cable of braid wires over core strands in adapted to DIN VDE 0283 part 3, and EN 61138 Ⴠ Conductor resistance at 20 °C according DIN VDE 0283 part 3 Ⴠ Temperature range -5 °C to +70 °C Ⴠ Test voltage 2000 V Ⴠ Spark test (during winding) 16 mm² to 35 mm² - 5000 V 50 mm² to 70 mm² - 6000 V 95 mm² to 240 mm² - 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimal bending radius approx. 12x cable ø ESY Ⴠ Earthing cable in adapted to DIN VDE 0283 part 3 and EN 61138 Ⴠ for further technical datas from conductor resistance - see above ESUY (H00V-D)

ESUY (H00V-D) Ⴠ Bare copper, extra fine wire conductors, high flexible Ⴠ Braiding of bare copper wires over the stranded copper conductor Ⴠ PVC-jacket, transparent (glass clear), compound type TM2 according DIN VDE 0281 part 1 ESY Ⴠ Bare copper, fine wire conductors Ⴠ Copper conductors of stranded wires Ⴠ PVC-jacket, transparent (glass clear), compound type TM2 according DIN VDE 0281 part 1

Ⴠ For these cable types no nominal voltages are mentioned, as these are: only used for earthing performances Ⴠ For further requirements see European Norm EN 61230 and DIN VDE 0683 part 100: Live working - Portable equipment for earthing and earthing

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application

ESUY (H00V-D) ESY These high flexible earth conductors are used for earthing of portable equipment and short-circuiting. These cables specially perform a protective function in repair live working of high voltage power supply company as EVU, in railway systems, failing current equipment, alternating current systems and in networks of transmission and distribution. Because of that these are designated as safety cables. These earthing cables offer special characteristics with low weights, high flexibility to a wide temperature range and the behavior in high temperature. The protective sheath over conductor assures the essential function for protection against the mechanical and chemical stresses.

Type ESUY (HOOV-D), high flexible Part no. 28930 28931 28932 28933 28934 28935 28936 28937 28938 28939

Cross-sec. mm² 16 25 35 50 70 95 120 150 185 240

Cond. make-up n x wire Ø 4200 x 0,07 3192 x 0,1 4480 x 0,1 6383 x 0,1 8918 x 0,1 12100 x 0,1 15300 x 0,1 19152 x 0,1 23580 x 0,1 30600 x 0,1

Outer Ø approx. mm 8,3 9,5 11,2 13,2 15,6 17,4 19,8 23,4 26,6 30,2

Cop. weight kg / km 194,0 280,0 415,0 585,0 820,0 1090,0 1360,0 1650,0 2150,0 2750,0

Weight approx. kg / km

Cop. weight kg / km 155,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0

Weight approx. kg / km

230,0 335,0 475,0 670,0 905,0 1220,0 1505,0 1940,0 2390,0 3090,0

AWG-No. 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

Type ESY, flexible Part no. 28940 28941 28942 28943 28944 28945 28946 28947

Cross-sec. mm² 16 25 35 50 70 95 120 150

Cond. make-up n x wire Ø 525 x 0,2 798 x 0,2 1120 x 0,2 1617 x 0,2 2254 x 0,2 3087 x 0,2 3822 x 0,2 4802 x 0,2

Dimensions and specifications may be changed without prior notice. (RK01)

K 33

Outer Ø approx. mm 8,4 9,8 11,4 13,8 16,4 18,2 20,1 23,0

185,0 270,0 390,0 575,0 810,0 1080,0 1320,0 1680,0

AWG-No. 6 4 2 1 2/0 3/0 4/0 300 kcmil


H01N2-D / -E 100 V, VDE approved, welding cable

Technical data

Cable structure

Properties

Ⴠ Harmonized welding cable with rubber jacket, according to DIN VDE 0282 part 6 or HD 22.6 S2 Ⴠ Conductor resistance according to HD 383 cl. 6 Ⴠ Conductor resistance factor at 20 °C - see Technical Informations Ⴠ Temperature range flexing -25 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Admissible working temperature at conductor +85 °C Ⴠ Nominal voltage U0/U 100/100 V Ⴠ Test voltage 1000 V

Ⴠ Plain copper conductors (on request tinned conductor available), extra fine stranded to DIN VDE 0295, BS 6360, IEC 60228 and HD 383 Ⴠ Separator over conductor Ⴠ Neoprene outer jacket, chlorinated rubber compound EM5 Ⴠ Outer sheath black Ⴠ Without green-yellow marking

Ⴠ Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistant to DIN EN 60811-2-1 Ⴠ The cable also maintains its high flexibilty under the effect of ozone, light, oxygen, inert gas, oil or petrol

Note

Ⴠ No. wires = Gauiding value, the number of individual wires are without obligation.

Application For use between the welding generator and the hand-electrode and the workpiece. For use in the automobile industry, in shipbuilding, in transport and conveyor systems, tool making machinery, welding robots etc. These cables retain their high flexibility even under influence of ozone, light, oxygen, protective gases, oil and petrol. The robust construction makes these cables resistant to both to cold and the heat as well as to flames. They are suitable for use in open spaces and in dry and damp conditions. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H01N2-D: Cables with standard flexibility, bending radius: approx. 12 x CableØ Part no. 31001 31002 31003 31004 31005 31006 31007 31008 31030 31031 31009

No.cores x cross-sec. mm² 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

No.wires x single wire Ø mm 320 x 0,2 512 x 0,2 800 x 0,2 1120 x 0,2 1600 x 0,2 2240 x 0,2 3024 x 0,2 614 x 0,5 765 x 0,5 944 x 0,5 1225 x 0,5

Sheat Nominal value mm 2 2 2 2 2,2 2,4 2,6 2,8 3 3,2 3,4

Outer Ø min. - max. mm 7,7 - 9,7 8,8 - 11,0 10,1 - 12,7 11,4 - 14,2 13,2 - 16,5 15,3 - 19,2 17,1 - 21,4 19,2 - 24,0 21,2 - 26,4 23,1 - 28,9 25,0 - 29,5

Cop. weight kg / km

Weight approx. kg / km 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0

135,0 205,0 302,0 420,0 586,0 798,0 1015,0 1310,0 1620,0 1916,0 2540,0

AWG-No. 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

H01N2-E: Cables with extreme high flexibility, bending radius: approx. 10 x CableØ Part no. 31032 31033 31034 31035 31036 31037 31038 31039 31019 31020

No.cores x cross-sec. mm² 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185

No.wires x single wire Ø mm 566 x 0,15 903 x 0,15 1407 x 0,15 1974 x 0,15 2830 x 0,15 3952 x 0,15 5370 x 0,15 3819 x 0,2 4788 x 0,2 5852 x 0,2

Sheat Nominal value mm 1,2 1,2 1,2 1,2 1,5 1,5 1,8 1,8 1,8 1,8

Outer Ø min. - max. mm 6,2 - 7,8 7,3 - 9,1 8,6 - 10,8 9,8 - 12,3 11,9 - 14,8 13,6 - 17,0 15,6 - 19,5 17,2 - 21,6 18,8 - 23,5 20,4 - 25,5

Cop. weight kg / km

Weight approx. kg / km 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0

119,0 181,0 270,0 363,0 528,0 716,0 1012,0 1190,0 1305,0 1511,0

AWG-No. 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

K 34

K


NSGAFÖU 3kV Special Rubber-Insulated Cable, VDE approved, short-circuit up to 1000V

Technical data

Cable structure

Ⴠ Special rubber-insulated single core cables to DIN VDE 0250 part 602 Ⴠ Temperature range flexing -25 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Permissible operating temperature at conductor +90 °C Ⴠ Nominal voltage U0/U 1,8/3 kV Ⴠ Max. permissible operating voltage for three and one-phase alternating current operation U0/U 2,1/3,6 kV, for direct current operation U0/U 2,7/5,4 kV Ⴠ Test voltage 6 kV Ⴠ Minimum bending radius 5x cable ø

Ⴠ Tinned copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ EPR-insulation, compound type 3GI3 to DIN VDE 0207 part 20 Ⴠ Polychloroprene outer jacket oil resistant, abrasion resistance Ⴠ Colour black or red

Properties

Ⴠ Oil resistant Test to DIN VDE 0473 part 811-2-1 Ⴠ Behaviour in fire Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Considered as being short-circuit safe and inherently earth-fault-proof are those operating materials and conducting assemblies where because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which are in accordance with those specified for the intended application.

Note

Ⴠ Version in 6 kV available on request.

Application Particularly suitable for protection against short circuits in laying and for inherently earth-fault-proof routing in rail vehicles and omnibuses. Also suitable for laying in dry environments.

Part no. 38501 38502 38503 38504 38505 38506 38507 38508

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35

Outer Ø approx. mm 7,0 7,5 9,0 9,5 11,0 13,0 15,0 16,5

Cop. weight kg / km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0

Weight approx. kg / km 62,0 76,0 95,0 140,0 190,0 270,0 410,0 490,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RK01)

K 35

16 14 12 10 8 6 4 2

Part no. 38509 38510 38511 38513 38514 38512 38515 38516

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300

Outer Ø approx. mm 18,0 20,5 24,0 28,0 31,0 26,0 34,5 38,0

Cop. weight kg / km 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0

Weight approx. kg / km 650,0 900,0 1200,0 1450,0 1800,0 2200,0 2650,0 3250,0

AWG-No. 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil


NSHXAFö 3kV halogen-free Special Rubber-Insulated Cable, VDE approved, short-circuit up to 1000V

Technical data

Cable structure

Properties

Ⴠ Special rubber core cable acc. to E DIN VDE 0250 Teil 606 Ⴠ Temperature range flexing -25 °C to +70 °C fixed installation -40 °C to +90 °C Ⴠ Permissible operating temperature at conductor +90 °C Ⴠ Nominal voltage U0/U 1,8/3 kV Ⴠ Highest permissible operating voltage in three-phase and one-phase a.c. systems U0/U 2,1/3,6 kV in d.c. systems U0/U 2,7/5,4 kV Ⴠ Test voltage 6 kV Ⴠ Minimum bending radius flexing 10x cable ø fixed 6x cable ø

Ⴠ Bare or tinned copper conductor, fine wire to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ EPR-insulation, 3GI3 acc. to DIN VDE 0207 part 20 Ⴠ Halogen-free, polymer sheath GM3 acc. to DIN VDE 0207 part 24 Ⴠ Colour black

Tests Ⴠ Corrosiveness of corrosive gases acc. to VDE 0482, part 267/ DIN EN 50267-2-2/ IEC 607542 (as per DIN VDE 0472, part 813) Ⴠ Smoke density acc. to DIN VDE 0482, part 268 HD 606, EN 50268-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (as per DIN VDE 0472, part 816) Ⴠ Oil resistant acc. to DIN VDE 0473 part 811-2-1 Ⴠ Behaviour in fire: Test acc. to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Application Particularly suitable for protection against short circuits in laying and for inherently earth-fault-proof routing in rail vehicles and omnibuses. Also suitable for laying in dry environments. In switching units and distributors, they are considered to be short circuit and inherently earth proof to 1000 V. Note: Considered as being short-circuit safe and inherently earth-fault-proof are those operating materials and conducting assemblies where because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which are in accordance with those specified for the intended application.

Part no. 38517 38518 38519 38520 38521 38522 38523 38524

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35

Outer Ø approx. mm 5,9 6,2 6,8 7,4 8,7 9,5 11,9 13,1

Cop. weight kg / km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0

Weight approx. kg / km 62,0 76,0 95,0 140,0 190,0 270,0 410,0 490,0

AWG-No. 16 14 12 10 8 6 4 2

Part no. 38525 38526 38527 38528 38529 38530 38531 38532

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300

Outer Ø approx. mm 14,5 16,3 19,2 21,0 22,8 24,8 27,1 30,3

Cop. weight kg / km 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0

Weight approx. kg / km 650,0 900,0 1200,0 1450,0 1800,0 2200,0 2650,0 3250,0

AWG-No. 1 4 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

K 36

K


KOMPOSPEED® 600 / 600-C 0,6/1kV double-insulated, halogen-free, special single cores for drag chains, EMC-preferred type

Technical data

Cable structure

Ⴠ Special drag chain single cores for high mechanical stress, adapted to DIN VDE 0281 part 3 Ⴠ Temperature range flexing -30 °C to +90 °C fixed installation -40 °C to +100 °C Ⴠ zulässige Betriebstemperatur am Leiter +90 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius KOMPOSPEED 600 flexing installation 5x cores ø fixed installation 3x cores ø KOMPOSPEED 600-C flexing installation 7,5x cores ø fixed installation 4x cores ø

KOMPOSPEED® 600 Ⴠ Tinned copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ 1. Core insulation of special thermoplastic polymer, natural coloured Ⴠ 2. Core insulation of special polyolefine, black (RAL 9005) KOMPOSPEED® 600-C Ⴠ Structure as above up to 1. core insulation Ⴠ Screen of tinned cu-braid, coverage approx. 85% Ⴠ 2. core-insulation of special polyolefine, black (RAL 9005)

Properties Very good oil resistant Halogen free Abrasion resistant Resistant to Hydrofluoric acid Hydrochloric acid Diluted sulfuric acid Coolants Microbes UV-radiation Weather Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application The special single cores are used for permanent flexible applications in machineries, machine tools, composting appliances and sewage-treatment plants, animal stalls and greenhouses and used for permanent flexible application for movable automated machinery parts and multi-shift operation as well as in open air. These cables are installed for flexible use with free movements without tensile stress or forced movements and suitable for application in drag chains. The selected tinned copper wire conductor and tinned copper wire braid permit the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide. KOMPOSPEED® 600-C These screened cables are particularly suitable for the interference-free trans mission in instrumentation and control engineering applications (electromagnetic compatibility). EMC = Electromagnetic compatibility. For application as a protective core, the ends are to be identified with green-yellow shrink-on tubes. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

KOMPOSPEED® 600 Part no. 60288 60289 60290 60291 60292 60293 60294 60295 60296 60297 60298

No.cores x cross-sec. mm² 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185

Outer Ø Cop. approx. mm weight kg / km 6,5 58,0 8,4 96,0 9,5 154,0 11,2 240,0 13,0 336,0 15,4 480,0 17,2 672,0 20,0 912,0 21,0 1152,0 23,8 1440,0 26,2 1776,0

Weight approx. kg / km 83,0 132,0 188,0 281,0 404,0 531,0 729,0 1049,0 1220,0 1510,0 1932,0

AWG-No. 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

K 37

KOMPOSPEED® 600-C Part no. 60216 60217 60218 60219 60220 60221 60222 60223 60224 60225 60226 62500

No.cores x cross-sec. mm² 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø Cop. approx. mm weight kg / km 7,3 71,0 9,1 122,0 10,1 180,0 12,2 282,0 14,2 386,0 17,0 535,0 19,2 750,0 21,8 1004,0 23,8 1260,0 26,0 1570,0 28,8 1911,0 34,0 2470,0

Weight approx. kg / km 101,0 168,0 217,0 342,0 468,0 584,0 822,0 1190,0 1400,0 1710,0 2021,0 2850,0

AWG-No. 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 6


K

HELUTRAIN 3GKW HELUTRAIN 4GKW Photo: fotolia.com

Train Cable

K 38


HELUTRAIN® 3GKW Train-Cable, robust special single core, halogen-free, 0,6/1kV, meter marking

Technical data

Cable structure

Ⴠ Temperature resistant special-insulated wire Ⴠ Temperature range flexing -35 °C to +90 °C fixed installation -45 °C to +120 °C Ⴠ Short-circuit temperature +250 °C Ⴠ Nominal voltage U0/U 0,6/1 kV (AC) U0/U 0,9/1,8 kV (DC) Ⴠ Test voltage 3,5 kV Ⴠ Minimum bending radius fixed installation for cable ø to 10 mm 3 x cable ø > 10 mm 4 x cable ø flexing for cable ø to 10 mm 5 x cable ø > 10 mm 6 x cable ø

Ⴠ Tinned copper, fine wire conductors, conform to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation from Polyolefin Copyolymer, cross-linked Ⴠ Colour grey or green-yellow

Properties

Tests Ⴠ Flame test to VDE 0482 part 266-2, BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3 (conforms to DIN VDE 0472 Teil 804 test method C) Ⴠ Flame retardant to DIN VDE 0482-331-1-2, DIN EN 60332-1-2, IEC 60332-1 Ⴠ Corrosiveness of combustion gases to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (conforms to DIN VDE 0472 part 813) Ⴠ Halogen-free to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (conforms to DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 u. 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (conforms to DIN VDE 0472 part 816) Ⴠ Oil- and gasoline resistant to EN 50305 Ⴠ Ozon resistant to EN 50305 Ⴠ Low fire load (DIN 51900) Ⴠ No fluor (EN 60684-2) Ⴠ Resistant to mechanical influences in rough environmental conditions Ⴠ Good chemical durability with simultaneous high fire safety Ⴠ Reduction of toxic combustion gases and the spread of the fire source in case of fire increases protection against personal injury and property damage Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application HELUTRAIN® 3 GKW train cable are Halogen-free and suitable for fixed and protected installation in rough environmental conditions inside and outside of rail vehicles. For connecting fixed and moving parts. Due to the flexibility and the small outer diameter suitable for fixed installation in small bending radii. =The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Core colour grey Part no. 59114 59115 59116 59117 59118 59119 59126 59127 59128 59129 59130 59131 59132 59133 59134 59135

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1 x 1 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150

Outer Ø approx. mm 2,0 2,2 2,4 2,7 3,4 3,9 4,6 5,5 7,1 8,6 9,8 12,0 14,2 15,6 17,6 20,3

Cop. weight kg / km 4,8 7,2 9,6 14,4 24,0 38,4 57,6 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0

Weight approx. kg / km 9,0 12,0 14,0 21,0 31,0 46,0 68,0 111,0 166,0 250,0 350,0 500,0 690,0 940,0 1180,0 1460,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RK01)

K 39

Core colour green-yellow Part no.

-

53762 53763 53764 53765 53766 53767 53768 53769 53770 53771 53772 53773 53774 53775 53776 53777

No.cores x cross-sec. mm² 1 x 0,5 1 x 0,75 1 x 1 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150

Outer Ø approx. mm 2,0 2,2 2,4 2,7 3,4 3,9 4,6 5,5 7,1 8,6 9,8 12,0 14,2 15,6 17,6 20,3

Cop. weight kg / km 4,8 7,2 9,6 14,4 24,0 38,4 57,6 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0

Weight approx. kg / km 9,0 12,0 14,0 21,0 31,0 46,0 68,0 111,0 166,0 250,0 350,0 500,0 690,0 940,0 1180,0 1460,0

AWG-No. -


HELUTRAIN® 4GKW-AXplus Train-Cable, robust special single core, halogen-free, 1,8/3kV, meter marking

Technical data

Ⴠ Temperature range Fixed installation: -60 °C to +120 °C Flexing: -35 °C to +90 °C Short circuit: +200 °C Ⴠ Nominal voltage U0/U AC 1,8/3 kV U0/U DC 2,7 kV Ⴠ Test voltage 6,5 kV AC Ⴠ Minimum bending radius < 10 mm fixed installation > 5 x D flexing > 7 x D > 10 mm fixed installation > 6 x D flexing > 8 x D

Cable structure

Properties

Ⴠ Tinned copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 or IEC 60228 cl. 5 Ⴠ Core insulation of crosslinked polyolefin copolymer Ⴠ Outer jacket cross linked Elastomer Ⴠ Jacket colour: black

Tests Ⴠ Flame test to VDE 0482 part 266-2, BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3 (conforms to DIN VDE 0472 Teil 804 test method C) Ⴠ Flame retardant to DIN VDE 0482-331-1-2, DIN EN 60332-1-2, IEC 60332-1 Ⴠ Corrosiveness of combustion gases to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (conforms to DIN VDE 0472 part 813) Ⴠ Halogen-free to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (conforms to DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 u. 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (conforms to DIN VDE 0472 part 816) Ⴠ No toxic gases (EN 50305) Ⴠ Oil- and gasoline resistant to EN 50305 Ⴠ Ozon resistant to EN 50305 Ⴠ Low fire load (DIN 51900) Ⴠ No fluor (EN 60684-2) Ⴠ High voltage resistance and mechanical influences in rough environmental conditions Ⴠ Resistant to mechanical influences in rough environmental conditions Ⴠ Good chemical durability with simultaneous high fire safety Ⴠ Reduction of toxic combustion gases and the spread of the fire source in case of fire increases protection against personal injury and property damage Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application For fixed installation inside and outside of unprotected rail cars and buses. For connecting fixed and moving parts. Suitable for wiring of switchboards, distribution boards, power converters, electrical panels and blocks, resistor and brake blocks.

Part no. 59262 59263 59264 59265 59266 59267 59268 59269

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35

Outer Ø approx. mm 3,6 4,0 4,9 5,5 6,5 8,7 10,2 11,5

Cop. weight kg / km 14,4 24,0 38,4 57,6 96,0 153,6 240,0 336,0

Weight approx. kg / km 24,0 34,0 53,0 74,0 118,0 182,0 274,0 379,0

AWG-No.

Part no.

-

59312 59313 59314 59315 59316 59317 59318

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø approx. mm 13,6 16,0 17,5 20,0 22,0 24,1 26,8

Cop. weight kg / km 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0

Weight approx. kg / km 536,0 729,0 960,0 1203,0 1464,0 1802,0 2348,0

AWG-No. -

Dimensions and specifications may be changed without prior notice. (RK01)

K 40

K


Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 6722

Technical data

Cable structure

Properties

Ⴠ Special PVC core insulation Ⴠ Temperature stability (3000 h) -25 °C to +90 °C Ⴠ Nominal voltage up to 24 V Ⴠ Test voltage 1 kV (effective value) Ⴠ Breakdown voltage 5 kV (effective value) Ⴠ Specific volume resistance min. 109 Ohm x mm

Ⴠ Bare copper conductor, soft annealed electrolytic copper E-Cu58 F21 according to DIN 40500 part 4 (the mechanical requirements valid for unprocessing single wires) Ⴠ Copper conductor fine wire stranded as per DIN ISO 6722 part 3 Ⴠ PVC core insulation Ⴠ For three-colour combinations we produce only on request

Ⴠ Oil and fuel resistant as per DIN ISO 6722 part 2

Note

Ⴠ Minimum quantities Per cross-section and colour combination: 2-colour 0,5 to 2,5 mm² = 3 km 4,0 to 25 mm² = 1 km 3-colour 0,5 to 2,5 mm² = 5 km 4,0 to 25 mm² = 3 km Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application PVC insulated single core cables are used for vehicle constructions.

one colour Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70

Outer Ø min. - max.

Cop. weight kg / km

Weight approx. kg / km

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

black

white

blue

og

brown

green

vio

red

pink

ye

grey

29800 29801 29802 29803 29804 29805 29806 29807 29808 29809 29810 29811 29812 -

40204 40205 40206 40207 40208 40209 40210 40211 40212 40213 40214 40215 40216 -

40217 40218 40219 40220 40221 40222 40223 40224 40225 40226 40227 40228 40229 -

40230 40231 40232 40233 40234 40235 40236 40237 40238 40239 40240 40241 40242 -

40243 40244 40245 40246 40247 40248 40249 40250 40251 40252 40253 40254 40255 -

40256 40257 40258 40259 40260 40261 40262 40263 40264 40265 40266 40267 40268 -

40269 40270 40271 40272 40273 40274 40275 40276 40277 40278 40279 40280 40281 -

40282 40283 40284 40285 40286 40287 40288 40289 40290 40291 40292 40293 40294 -

40295 40296 40297 40298 40299 40300 40301 40302 40303 40304 40305 40306 40307 -

40308 40309 40310 40311 40312 40313 40314 40315 40316 40317 40318 40319 40320 -

40321 40322 40323 40324 40325 40326 40327 40328 40329 40330 40331 40332 40333 -

Dimensions and specifications may be changed without prior notice. (RK01)

K 41


Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 6722

two colour Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70

Outer Ø min. - max.

Cop. weight kg / km

Weight approx. kg / km

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

wh/gy

wh/rd

wh/bn

wh/bu

wh/bk

ye/gy

ye/rd

ye/bn

ye/bu

yellow/back

40334 40335 40336 40337 40338 40339 40340 40341 40342 40343 40344 40345 40346 -

40347 40348 40349 40350 40351 40352 40353 40354 40355 40356 40357 40358 40359 -

40360 40361 40362 40363 40364 40365 40366 40367 40368 40369 40370 40371 40372 -

40373 40374 40375 40376 40377 40378 40379 40380 40381 40382 40383 40384 40385 -

40386 40387 40388 40389 40390 40391 40392 40393 40394 40395 40396 40397 40398 -

40399 40400 40401 40402 40403 40404 40405 40406 40407 40408 40409 40410 40411 -

40412 40413 40414 40415 40416 40417 40418 40419 40420 40421 40422 40423 40424 -

40425 40426 40427 40428 40429 40430 40431 40432 40433 40434 40435 40436 40437 -

40438 40439 40440 40441 40442 40443 40444 40445 40446 40447 40448 40449 40450 -

40451 40452 40453 40454 40455 40456 40457 40458 40459 40460 40461 40462 40463 -

two colour Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70

Outer Ø min. - max.

Cop. weight kg / km

Weight gy/gn approx. kg / km

gy/rd

gy/bn

gy/bk

gn/wh

gn/gy

gn/bn

gn/bu

green/black

40464 40465 40466 40467 40468 40469 40470 40471 40472 40473 40474 40475 40476 -

40477 40478 40479 40480 40481 40482 40483 40484 40485 40486 40487 40488 40489 -

40490 40491 40492 40493 40494 40495 40496 40497 40498 40499 40500 40501 40502 -

40802 40803 40804 40805 40806 40807 40808 40809 40810 40811 40812 40813 40814 -

40503 40504 40505 40506 40507 40508 40509 40510 40511 40512 40513 40514 40515 -

40516 40517 40518 40519 40520 40521 40522 40523 40524 40525 40526 40527 40528 -

40529 40530 40531 40532 40533 40534 40535 40536 40537 40538 40539 40540 40541 -

40542 40543 40544 40545 40546 40547 40548 40549 40550 40551 40552 40553 40554 -

40555 40556 40557 40558 40559 40560 40561 40562 40563 40564 40565 40566 40567 -

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

Dimensions and specifications may be changed without prior notice.

K 42

K


Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 6722

two colour Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70

Outer Ø min. - max.

Cop. weight kg / km

Weight approx. kg / km

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

rd/wh

rd/ye

rd/gy

rd/gn

rd/bu

rd/bk

bn/wh

bn/ye

bn/gn

bn/bk

40568 40569 40570 40571 40572 40573 40574 40575 40576 40577 40578 40579 40580 -

40581 40582 40583 40584 40585 40586 40587 40588 40589 40590 40591 40592 40593 -

40594 40595 40596 40597 40598 40599 40600 40601 40602 40603 40604 40605 40606 -

40607 40608 40609 40610 40611 40612 40613 40614 40615 40616 40617 40618 40619 -

40620 40621 40622 40623 40624 40625 40626 40627 40628 40629 40630 40631 40632 -

40633 40634 40635 40636 40637 40638 40639 40640 40641 40642 40643 40644 40645 -

40646 40647 40648 40649 40650 40651 40652 40653 40654 40655 40656 40657 40658 -

40659 40660 40661 40662 40663 40664 40665 40666 40667 40668 40669 40670 40671 -

40672 40673 40674 40675 40676 40677 40678 40679 40680 40681 40682 40683 40684 -

40685 40686 40687 40688 40689 40690 40691 40692 40693 40694 40695 40696 40697 -

two colour Crosssection mm² Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70

Outer Ø min. - max. 2,0 - 2,3

Cop. weight kg / km 4,8

Weight bu/wh approx. kg / km

bu/ye

bu/gn

bu/rd

bk/wh

bk/ye

bk/gn

bk/rd

40698 40699 40700 40701 40702 40703 40704 40705 40706 40707 40708 40709 40710 -

40711 40712 40713 40714 40715 40716 40717 40718 40719 40720 40721 40722 40723 -

40724 40725 40726 40727 40728 40729 40730 40731 40732 40733 40734 40735 40736 -

40737 40738 40739 40740 40741 40742 40743 40744 40745 40746 40747 40748 40749 -

40750 40751 40752 40753 40754 40755 40756 40757 40758 40759 40760 40761 40762 -

40763 40764 40765 40766 40767 40768 40769 40770 40771 40772 40773 40774 40775 -

40776 40777 40778 40779 40780 40781 40782 40783 40784 40785 40786 40787 40788 -

40789 40790 40791 40792 40793 40794 40795 40796 40797 40798 40799 40800 40801 -

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

Dimensions and specifications may be changed without prior notice.

K 43


Vehicle Cable FLRY FLRY-Type A (FLK-R) / -Type B (FLK-D)

Technical data

Cable structure

Properties

Ⴠ Special PVC core insulation Ⴠ Temperature stability (3000 h) -40°C to +105°C Ⴠ Nominal voltage up to 24 V Ⴠ Test voltage 1 kV (effective value) Ⴠ Breakdown voltage 5 kV (effective value) Ⴠ Specific volume resistance min. 109 Ohm x mm Ⴠ Type A = Conductor make-up symmetrical (1+6+12), number of single wires are odd number; a single wire laying at the centre of the cross-section.

Ⴠ Bare copper conductor, soft annealed electrolytic copper E-Cu58 F21 according to DIN 40500 part 4 (the mechanical requirements valid for unprocessing single wires) Ⴠ Stranded copper conductor bare, conductor make-up as per DIN 72551 Type A: Conductor make-up symmetrical Type B: Conductor make-up unsymmetrical Ⴠ Special PVC core insulation

Ⴠ Oil and fuel resistant as per DIN ISO 6722 part 2 Ⴠ Special characteristics Place and weight saving by using the reduced insulation wall thickness. Ⴠ Requirements and tests As per DIN 72551 part 5

Note

Ⴠ Indication for order Please mention the core colour and colour combination clearly to your order, because a re-acceptance of false ordered articles is impossible. Ⴠ Minimum quantities Per cross-section and colour combination: 2-colour 0,5 to 2,5 mm² = 3 km 4,0 to 25 mm² = 1 km 3-colour 0,5 to 2,5 mm² = 5 km 4,0 to 25 mm² = 3 km Ⴠ For three-colour combinations we produce only on request. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application PVC insulated single core cables are used for vehicle constructions.

FLRY - Type A (FLK-R) Crosssection mm² Part no. 0,35 Part no. 0,5

Outer Ø min. - max.

Cop. weight kg / km

Weight approx. kg / km

1,2 - 1,3

3,4

4,5

1,4 - 1,6

4,8

6,6

AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. black white blue og brown green vio red pink ye grey 28484 28495 -

28485 28496 -

28486 28497 -

28487 28498 -

28488 28499 -

28489 28500 -

28490 28501 -

28491 28502 -

28492 28503 -

28493 28504 -

28494 28505 -

FLRY - Type B (FLK-D) Crosssection mm² Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6

Outer Ø min. - max.

Cop. weight kg / km

Weight approx. kg / km

1,7 - 1,9

7,2

9,0

1,9 - 2,1

9,6

11,0

2,2 - 2,4

14,4

16,0

2,7 - 3,0

24,0

26,0

3,4 - 3,7

38,0

42,0

4,0 - 4,3

58,0

61,0

AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. AWG-No. black white blue og brown green vio red pink ye grey 28506 28517 28528 28539 28550 28561 -

28507 28518 28529 28540 28551 28562 -

28508 28519 28530 28541 28552 28563 -

28509 28520 28531 28542 28553 28564 -

28510 28521 28532 28543 28554 28565 -

28511 28522 28533 28544 28555 28566 -

28512 28523 28534 28545 28556 28567 -

28513 28524 28535 28546 28557 28568 5/0

28514 28525 28536 28547 28558 28569 -

28515 28526 28537 28548 28559 28570 -

28516 28527 28538 28549 28560 28571 -

Dimensions and specifications may be changed without prior notice. (RK01)

K 44

K


Photo: HELUKABEL速

Compensating Cables

L1


Compensating Cables

Technical data

Cable structure

Application

– Special insulation as per requirement of PVC, Silicone, Fluorinated polymeric or Glassfilament – Coductor resistance according DIN 43713 Fe: 0,080 Ohm/m CuNi: 0,327 Ohm/m NiCr: 0,07 Ohm/m Ni: 0,3 Ohm/m PtRh: 0,023 Ohm/m Pt: 0,041 Ohm/m – Test voltage for PVC-, Fluorinated polymeric- and Silicone cables core/core 500 V core/screen 500 V screen/screen 500 V – Test voltage Cables with Glassfilament core/core 500 V – Insulation resistance for PVC, Silicone and Fluorinated polymeric min. 10 MOhmx km – Capacitance (approx. value) – nF/km Stranded Solid Stranded wire wire wire 1,5 mm2 1,5 mm2 0,22mm2 • PVC core 135 138 115 pair screened 240 245 180 • FEP core 60 60 45 pair screened 120 120 70 • Silicone core 80 70 45

– Conductors of stranded wires or solid, insulated with special material – Conductors: Fe/CuNi, Ni/Cr Ni or Pt Rh/Pt – Insulations: PVC, Silicone, Fluorinated polymeric or Glassfilament – Core identification: colour coded, single colour (see also colour-identification table) – Colour code for pairs from 2 pairs and above the individual pairs number coded – Jacketing materials are of PVC, Silicone, Fluorinated polymeric or Glassfilamentbraiding – Screened braiding of galvanized steel wire (type SY) or galvanized copper wire braided screen.

Compensating cables are an essential part of exact and precise measuring capabilities. They are used as extension leads from the thermocoupling elements to the measure gauge. Compensating cables are made up of a positive and a negative core which, at a thermocoupler temperature of up to +200°C, retain the same properties as a Thermopair according to DIN 43710.

– Induction (guiding value) for PVC, Fluorinated polymeric and Silicon cables < 1 mH/km – Corrosiveness of combustion gases (free from halogen) • Silicone + Glassfilament Test method to VDE 0472 part 813 and IEC 60754-1 • no evolution of corrosive gases – Behaviour in fire PVC sheath self-extinguishing and flame retardant acc. to VDE 0482-322-1-2, DIN EN 60332-1-2/IEC 60332-1 (equals to DIN VDE 0472 part 804 test method B)

Measuring For temperature measuring the temperature dependent upon the characteristics of materials are taken into consideration, for example the expansion thermometer of the thermocouples etc. Temperature measuring appliances with a thermocouple as transmitter of the measured value consists generally of the thermocouple, the connection between the junction and a reference part, a comparative part where the temperature is known under a voltage measuring device. The fitted connection line between the thermocouple and the comparative part must have the same thermoelectrical characteristics as the thermocouple. The difference of temperature is measured between the measuring point and the comparative part of the cable. Tolerance of the meter resistance ±10%. For hazardous areas The compensating cables for thermoelements with plastic insulation are permitted to imprint colour longitudinal stripe of the same belonging thermoelement types, and as: Cu/Cu-Ni = brown, Fe/Cu-Ni = dark blue, NiCr/Ni = green, Pt-Rh/Pt = white The compensating cables for thermoelements with mineral insulation or with metal braiding must be identified with a light blue coloured tape of sufficient width for intrinsic safe, which can be webed in the braiding.

Materials (Compensating wires and strands) We distinguish between original raw materials and substitutes. • Compensating wires and strands of original raw materials are made of the same material as the corresponding thermocouple and they are called Thermocable or Thermocouplecable. • Compensating wires and strands of substitude materials, which consist of alloys and which are not identical with the corresponding thermocouple are called Compensating Cable. – Substitute materials are used for the thermopairs Type K and Type N. – Precious metal thermopairs Type R, Type S, Type B consist of thermomaterials. Thermocouple cables Thermocouple cables consist of the same element material as the thermocouple and are tested to the same temperatures. These cables are manufactured to customers request. Note Thermomaterials consist of very expensive materials while the substitutes are much cheaper.

• Flame test to DIN VDE 0482 part 266-2/ HD 405.3, BS 4066 part 3/EN 50266-2/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C)

L2

L


Colour identification and temperature ranges Identification letter of Thermopairs

Material combination

NF C 42-324

T

+ (plus)

– (minus)

THL

Cu

Cu Ni

TX

TC

TX

–25°C to +100°C

–25°C to +100°C

0°C to +100°C

JX

JC

JX

–25°C to +200°C

–25°C to +250°C

0°C to +200°C

EX

EC

EX

–25°C to +200°C

–25°C to +250°C

0°C to +200°C

KX

KC

KX

–25°C to +200°C

–25°C to +200°C

0°C to +200°C

U

Cu

Cu Ni

J

Fe

Cu Ni

L

Fe

Cu Ni

E

Ni Cr

Cu Ni

Ni Cr

K

BS 4937

Ni Cr

Ni

Identification

Ni

Identification AGL

THL

AGL

WC 0°C to +150°C

Ni Cr

Ni

VC

VX

0°C to +100°C -

0°C to +100°C

N

Ni Cr Si

Ni Si

R S

PtRh 13 PtRh 10

Pt Pt

SC

SX

0°C to +200°C

0°C to +200°C

B

PtRh 30

PtRh 6

BC 0°C to +100°C

The highest application temperature of the insulating materials or the application temperature range of the conductor material is limited for the application temperature range of the cable. Valid with the corresponding lower value.

L3

For intrinsically safe installation generally provides with a blue coloured jacket and an element with the associated identification stripe.


for Thermo- and Compensating Cables

ANSI MC 96.1

DIN IEC 584

Identification

DIN 43710*

Identification

THL

AGL

THL

TX

TX

0°C to +100°C

–25°C to +100°C

Identification AGL

THL

AGL

UX 0°C to +200°C

JX

JX

0°C to +200°C

–25°C to +200°C

LX 0°C to +200°C

EX

EX

0°C to +200°C

–25°C to +200°C

KX

KX

0°C to +200°C

–25°C to +200°C

L

KCA 0°C to +150°C

KCB 0°C to +100°C

NX –25°C to +200°C

NC –

0°C to +150°C

RCA/SCA SX

0°C to +100°C

0°C to +200°C

RCB/SCB 0°C to +200°C

BX 0°C to +100°C

Other Colour code on request. THL = Thermocouple wire AGL = Compensating cable

BC

(adapted to DIN 43710/85)

0°C to +100°C

Examples: KX

Thermocouple wire KX (plus) KX (minus) KCA Compensating cable KCA (plus) KCA (minus)

positive core negative core positive core negative core

for THL KX for THL KX for AGL KC for AGL KC

L4


Compensating Cables Materials for compensating cables Standards

DIN 43710

DIN IEC 584

NF

ANSI

Art of thermocouple elements

Materials of compensating cables

Type

Plus-Pol (+)

Minus-Pol (–)

Code

Plus-Pol (+)

Minus-Pol (–)

U

Cu

CuNi

UX

Cu

CuNi

L

Fe

CuNi

LX

Fe

CuNi

T

Cu

CuNi

TX

Cu

CuNi

E

NiCr

CuNi

EX

NiCr

CuNi

J

Fe

CuNi

JX

Fe

CuNi

K

NiCr

Ni

KX

NiCr

Ni

K

NiCr

Ni

KC 1

Fe

CuNi

K

NiCr

Ni

KC 2

Cu

CuNi

R/S

Pt 13/10 Rh

Pt

RC A/SC A

Cu

CuNi

R/S

Pt 13/10 Rh

Pt

RC B/SC B

Cu

CuNi

T

Cu

CuNi

TX

Cu

CuNi

E

NiCr

CuNi

EX

NiCr

CuNi

J

Fe

CuNi

JX

Fe

CuNi

K

NiCr

Ni

KX

NiCr

Ni

K

NiCr

Ni

VC

Cu

CuNi

K

NiCr

Ni

WC

Fe

CuNi

R/S

Pt 13/10 Rh

Pt

RC/SC

Cu

CuNi

B

Pt 30 Rh

Pt 6 Rh

BC

Cu-Leg.

Cu

T

Cu

CuNi

TX

Cu

CuNi

E

NiCr

CuNi

EX

NiCr

CuNi

J

Fe

CuNi

JX

Fe

CuNi

K

NiCr

Ni

KX

NiCr

Ni

R/S

Pt 13/10 Rh

Pt

RX/SX

Cu

CuNi

B

Pt 30 Rh

Pt 6 Rh

BX

Cu

Cu

Characteristics of the conductors for thermo-pairs and compensating cables Materials

Main components approx. %

Cu

Ni

Mn

Others

g cm3

μOhm · cm

Resistance value (nominal value) Ohm/m mm ø mm ø 0,20 1,38

CuNi

55

44

1

8,85

49

15,60

0,328

SoNi

51

45

2

Fe2

8,85

51

16,26

0,341

NiCr

Rest

Cr 10

8,7

72

22,90

0,481

Ni

95

MnAISi

5

8,55

27

8,59

0,180

SoPt

95

3

2

8,9

12

3,82

0,0802

0,54

0,011

ECu

Density at 20°C

according to DIN 46 431

8,9

Specific resistance at 20°C

1,7

Fe

7,85

12

3,82

0,08

BPX

97

3

8,9

12,5

3,98

0,084

L5


Compensating Cables ThermoType Core Jacket/ Outer Form TempeTempepair insulation Armouring/ ø rature rature materials Jacket ca. mm range of range at to insulation installation DIN 43713 °C °C 2 Single pair: 2 x 1,5 mm (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48001 FE-CuNi (Ko) L AE 1 L stranded PVC – 5,4 round stationary: 48002 SoNiCr-SoNi K AN 1 L stranded PVC – 5,4 round –10°C –25°C to +70°C 48003 SoPtRh-SoPt S AP 1 L stranded PVC – 5,4 round to flexing: 48230 Cu-CuNi (Ko) U AC 1 L stranded PVC – 5,4 round +80°C –5°C to +70°C 48478 Fe-CuNi J AF 1 L stranded PVC – 5,4 round

Min. bending radius ..x cable ø

48004 48005 48006 48231

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 1 M stranded AN 1 M stranded AP 1 M stranded AC 1 M stranded

PVC PVC PVC PVC

– – – –

5,4 5,4 5,4 5,4

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

10 10 10 10

48007 48008 48009 48232

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 1 L-SIL stranded AN 1 L-SIL stranded AP 1 L-SIL stranded AC 1 L-SIL stranded

Silicone Silicone Silicone Silicone

– – – –

5,4 5,4 5,4 5,4

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

48233 48234 48235 48236

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 2 M-SIL stranded AN 2 M-SIL stranded AP 2 M-SIL stranded AC 2 M-SIL stranded

Silicone Silicone Silicone Silicone

textile tape/ lead sheath/ tin. steel wire braiding

7,8 7,8 7,8 7,8

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

48010 48011 48012 48237

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 3 L parallel AN 3 L parallel AP 3 L parallel AC 3 L parallel

glass filam. glass filam. glass filam. glass filam.

glass filam. braid. glass filam. braid. glass filam. braid. glass filam. braid.

5,0x7,2 5,0x7,2 5,0x7,2 5,0x7,2

oval oval oval oval

–60°C to +200°C

stationary: –25°C to +200°C flexing: –25°C to +200°C

7,5 7,5 7,5 7,5

64 64 64 64

48238 48239 48240 48241

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 3 Ln-SIL parallel AN 3 Ln-SIL parallel AP 3 Ln-SIL parallel AC 3 Ln-SIL parallel

Silicone Silicone Silicone Silicone

Silicone Silicone Silicone Silicone

5,2x7,4 5,2x7,4 5,2x7,4 5,2x7,4

oval oval oval oval

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

62 62 62 62

48013 48014 48015 48242

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 4 L parallel AN 4 L parallel AP 4 L parallel AC 4 L parallel

glass filam. glass. filam. braid./ glass filam. galv. steel wireglass filam. braiding glass filam.

5,8x8,0 5,8x8,0 5,8x8,0 5,8x8,0

oval oval oval oval

–60°C to +200°C

stationary: –25°C to +200°C flexing: –25°C to +200°C

7,5 7,5 7,5 7,5

87 87 87 87

48016 48017 48018 48243

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 4 Ln-SIL AN 4 Ln-SIL AP 4 Ln-SIL AC 4 Ln-SIL

Silicone Silicone Silicone Silicone

Silicone/ galv. steel wirebraiding

6,0x8,2 6,0x8,2 6,0x8,2 6,0x8,2

oval oval oval oval

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

85 85 85 85

48244 48245 48246 48247

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 5 L AN 5 L AP 5 L AC 5 L

PVC PVC PVC PVC

PETP-tape/ Cu-solid wire braiding/ tinned/PVC-jacket

8,1 8,1 8,1 8,1

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

93 93 93 93

48248 48249 48250 48251

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 6 L-SIL AN 6 L-SIL AP 6 L-SIL AC 6 L-SIL

Silicone Silicone Silicone Silicone

PETP-tape/ Cu-ground wire 0,5 mm ø / Alu-tape/Silicone

8,0 8,0 8,0 8,0

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

94 94 94 94

48252 48253 48254 48255

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 6 M-SIL AN 6 M-SIL AP 6 M-SIL AC 6 M-SIL

Silicone Silicone Silicone Silicone

PETP-tape/ Cu-ground wire 0,5 mm ø / Alu-tape/Silicone

7,8 7,8 7,8 7,8

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

48019 48020 48021 48256

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 7 L parallel AN 7 L parallel AP 7 L parallel AC 7 L parallel

PVC PVC PVC PVC

glass filament glass filament glass filament glass filament

5,5x8,2 5,5x8,2 5,5x8,2 5,5x8,2

oval oval oval oval

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

60 60 60 60

48022 48023 48024 48257

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 8 L AN 8 L AP 8 L AC 8 L

PVC PVC PVC PVC

glass filament/ galv. steel wire braiding

6,3x9,0 6,3x9,0 6,3x9,0 6,3x9,0

oval oval oval oval

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

82 82 82 82

48025 48026 48027 48258 48479

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 9 L AN 9 L AP 9 L AC 9 L AF 9 L

PVC PVC PVC PVC PVC

PVC PVC PVC PVC PVC

7,0 7,0 7,0 7,0 7,0

round round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5 7,5

79 79 79 79 79

48028 48029 48030 48259 48480

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 9-2 LS AN 9-2 LS AP 9-2 LS AC 9-2 LS AF 9-2 LS

PVC PVC PVC PVC PVC

PVC/galv. steel wire braiding

7,8 7,8 7,8 7,8 7,8

round round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5 7,5

108 108 108 108 108

48031 48032 48069 48260

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-2 LSY AN 9-2 LSY AP 9-2 LSY AC 9-2 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

9,8 9,8 9,8 9,8

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

147 147 147 147

L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

7,5 7,5 7,5 7,5 7,5

7,5 7,5 7,5 7,5 15 15 15 15

12 12 12 12

Weight ca. kg/km

40 40 40 40 40 40 40 40 40 40 40 40 40 248 248 248 248

L

92 92 92 92

Continuation

W

Thermopair Type

Part No.

L6


Compensating Cables Type

Core Jacket/ insulation Armouring/ Jacket

Outer Form ø ca. mm

Temperature range of insulation °C

Temperature range at installation °C

Min. bending radius ..x cable ø

Weight ca. kg/km

Single pair: 2 x 1,5 mm2 (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48033 FE-CuNi (Ko) L AE 9 M PVC PVC 7,0 round stationary: 48034 SoNiCr-SoNi K AN 9 M PVC PVC 7,0 round –10°C –25°C to +70°C to flexing: 48035 SoPtRh-SoPt S AP 9 M PVC PVC 7,0 round +80°C -5°C to +70°C 48261 Cu-CuNi (Ko) U AC 9 M PVC PVC 7,0 round

12 12 12 12

79 79 79 79

48262 48263 48264 48265

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-2 MSY AN 9-2 MSY AP 9-2 MSY AC 9-2 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

9,6 9,6 9,6 9,6

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: -5°C to +70°C

12 12 12 12

144 144 144 144

48036 48037 48038 48266

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 10 L-SIL parallel AN 10 L-SIL parallel AP 10 L-SIL parallel AC 10 L-SIL parallel

Silicone Silicone Silicone Silicone

glass filament glass filament glass filament glass filament

5,5x8,2 5,5x8,2 5,5x8,2 5,5x8,2

oval oval oval oval

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

59 59 59 59

48039 48040 48041 48267

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 11 L AN 11 L AP 11 L AC 11 L

Silicone Silicone Silicone Silicone

glass filament/ galv. steel wire braiding

6,3x9,0 6,3x9,0 6,3x9,0 6,3x9,0

oval oval oval oval

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

82 82 82 82

48042 48043 48044 48268

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 11 Lr AN 11 Lr AP 11 Lr AC 11 Lr

Silicone Silicone Silicone Silicone

glass filament/ galv. steel wire braiding

6,7 6,7 6,7 6,7

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

83 83 83 83

48045 48046 48047 48269

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 11 Mr AN 11 Mr AP 11 Mr AC 11 Mr

Silicone Silicone Silicone Silicone

glass filament/ galv. steel wire braiding

6,5 6,5 6,5 6,5

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

48048 48049 48050 48270 48481

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 12 L parallel AN 12 L parallel AP 12 L parallel AC 12 L parallel AF 12 L parallel

PVC PVC PVC PVC PVC

PVC PVC PVC PVC PVC

4,3x7,0 4,3x7,0 4,3x7,0 4,3x7,0 4,3x7,0

oval oval oval oval oval

–10°C to +80°C

stationary: –25°C to +70°C flexing: -5°C to +70°C

48051 48052 48053 48271

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 12 M parallel AN 12 M parallel AP 12 M parallel AC 12 M parallel

PVC PVC PVC PVC

PVC PVC PVC PVC

4,2x6,8 4,2x6,8 4,2x6,8 4,2x6,8

oval oval oval oval

–10°C to +80°C

stationary: –25°C to +70°C flexing: -5°C to +70°C

48054 48055 48056 48272

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 13 L parallel AN 13 L parallel AP 13 L parallel AC 13 L parallel

Silicone Silicone Silicone Silicone

glass filament glass filament glass filament glass filament

3,2x5,9 3,2x5,9 3,2x5,9 3,2x5,9

oval oval oval oval

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

48057 48058 48059 48273

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 13 M AN 13 M AP 13 M AC 13 M

Silicone Silicone Silicone Silicone

glass filament glass filament glass filament glass filament

3,5x6,0 3,5x6,0 3,5x6,0 3,5x6,0

oval oval oval oval

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

48060 48061 48062 48274

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 14 L AN 14 L AP 14 L AC 14 L

Silicone Silicone Silicone Silicone

11,7 special Silicone com11,7 pound, foamed/ 11,7 galv. steel tubing 11,7

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

196 196 196 196

48063 48064 48065 48275 48482

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 15 L AN 15 L AP 15 L AC 15 L AF 15 L

Silicone Silicone Silicone Silicone Silicone

Silicone Silicone Silicone Silicone Silicone

7,7 7,7 7,7 7,7 7,7

round round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5 7,5

76 76 76 76 76

48066 48067 48068 48276

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 15 LS AN 15 LS AP 15 LS AC 15 LS

Silicone Silicone Silicone Silicone

Silicone/ galv. steel wire braiding

7,8 7,8 7,8 7,8

round round round round

–10°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

105 105 105 105

48277 48278 48279 48280

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 16 L-SIL parallel AN 16 L-SIL parallel AP 16 L-SIL parallel AC 16 L-SIL parallel

Silicone Silicone Silicone Silicone

-

2,8x5,6 2,8x5,6 2,8x5,6 2,8x5,6

oval oval oval oval

–10°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

38 38 38 38

48281 48282 48283 48284

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 18 L AN 18 L AP 18 L AC 18 L

HELUFLON®-FEP HELUFLON®-FEP HELUFLON®-FEP HELUFLON®-FEP

HELUFLON®-FEP HELUFLON®-FEP HELUFLON®-FEP HELUFLON®-FEP

4,4 4,4 4,4 4,4

round round round round

–100°C to +200°C

stationary: –25°C to +205°C flexing: –25°C to +205°C

7,5 7,5 7,5 7,5

37 37 37 37

48285 48286 48287 48288

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 19 L AN 19 L AP 19 L AC 19 L

HELUFLON®-FEP HELUFLON®-FEP HELUFLON®-FEP HELUFLON®-FEP

PETP-tape/ Cu-solid wire braiding HELUFLON®-FEP

5,6 5,6 5,6 5,6

round round round round

–100°C to +200°C

stationary: –25°C to +205°C flexing: –25°C to +205°C

7,5 7,5 7,5 7,5

60 60 60 60

12 12 12 12 7,5 7,5 7,5 7,5 7,5 12 12 12 12 7,5 7,5 7,5 7,5 12 12 12 12

83 83 83 83 69 69 69 69 69 61 61 61 61 45 45 45 45 45 45 45 45

Continuation L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

L7

W

Thermopair materials to DIN 43713

Thermopair Type

Part No.


Compensating Cables Min. bending radius ..x cable ø

48293 Fe-CuNi (Ko) L AE 20 M PVC 8,2 round stationary: PETP-tape/ 48294 SoNiCr-SoNi K AN 20 M PVC 8,2 round –10°C –25°C to +70°C Cu-ground wire to flexing: bare 0,5 mm ø / 48295 SoPtRh-SoPt S AP 20 M PVC 8,2 round +80°C –5°C to +70°C Alu-tape/PVC 48296 Cu-CuNi (Ko) U AC 20 M PVC 8,2 round Multi-paired: 2 pairs (4 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48100 Fe-CuNi (Ko) L AE 9-4 L PVC PVC 8,3 round stationary: 48101 SoNiCr-SoNi K AN 9-4 L PVC PVC 8,3 round –10°C –25°C to +70°C 48102 SoPtRh-SoPt S AP 9-4 L PVC PVC 8,3 round to flexing: 48297 Cu-CuNi (Ko) U AC 9-4 L PVC PVC 8,3 round +80°C –5°C to +70°C 48483 Fe-CuNi J AF 9-4 L PVC PVC 8,3 round

12 12 12 12

48298 48299 48300 48301

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-4 LS AN 9-4 LS AP 9-4 LS AC 9-4 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

48137 48138 48139 48302

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-4 LSY AN 9-4 LSY AP 9-4 LSY AC 9-4 LSY

PVC PVC PVC PVC

48303 48304 48305 48306

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-4 MSY AN 9-4 MSY AP 9-4 MSY AC 9-4 MSY

PVC PVC PVC PVC

7,5 7,5 7,5 7,5

Weight ca. kg/km

75 75 75 75 82 82 82 82

7,5 7,5 7,5 7,5 7,5

125 125 125 125 125

8,9 8,9 8,9 8,9

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

155 155 155 155

PVC/galv. steel wire braiding/ PVC

11,4 11,4 11,4 11,4

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

220 220 220 220

PVC/galv. steel wire braiding/ PVC

11,0 11,0 11,0 11,0

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

48307 Fe-CuNi (Ko) L AE 20-4 M PVC 10,8 round stationary: PETP-tape/ –10°C 48308 SoNiCr-SoNi K AN 20-4 M PVC 10,8 round –25°C to +70°C Cu-ground wire to flexing: bare 0,5 mm ø / 48309 SoPtRh-SoPt S AP 20-4 M PVC 10,8 round +80°C –5°C to +70°C Alu-tape/PVC 48310 Cu-CuNi (Ko) U AC 20-4 M PVC 10,8 round Multi-paired: 3 pairs (6 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48103 Fe-CuNi (Ko) L AE 9-6 L PVC PVC 10,3 round stationary: 48104 SoNiCr-SoNi K AN 9-6 L PVC PVC 10,3 round –10°C –25°C to +70°C 48105 SoPtRh-SoPt S AP 9-6 L PVC PVC 10,3 round to flexing: +80°C 48311 Cu-CuNi (Ko) U AC 9-6 L PVC PVC 10,3 round –5°C to +70°C 48484 Fe-CuNi J AF 9-6 L PVC PVC 10,3 round

12 12 12 12

210 210 210 210

12 12 12 12

137 137 137 137

7,5 7,5 7,5 7,5 7,5

190 190 190 190 190

48312 48313 48314 48315

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-6 LS AN 9-6 LS AP 9-6 LS AC 9-6 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

10,9 10,9 10,9 10,9

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

226 226 226 226

48140 48141 48142 48316

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-6 LSY AN 9-6 LSY AP 9-6 LSY AC 9-6 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

13,4 13,4 13,4 13,4

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

292 292 292 292

48317 48318 48319 48320

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-6 MSY AN 9-6 MSY AP 9-6 MSY AC 9-6 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

12,5 12,5 12,5 12,5

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

272 272 272 272

48321 48322 48323 48324

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 20-6 M AN 20-6 M AP 20-6 M AC 20-6 M

PVC PVC PVC PVC

PETP-tape/ Cu-ground wire bare 0,5 mm ø / Alu-tape/PVC

12,4 12,4 12,4 12,4

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

186 186 186 186

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5 7,5

238 238 238 238 238

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

410 410 410 410

Multi-paired: 4 pairs (8 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm) 48106 Fe-CuNi (Ko) L AE 9-8 L PVC PVC 11,0 round 48107 SoNiCr-SoNi K AN 9-8 L PVC PVC 11,0 round 48108 SoPtRh-SoPt S AP 9-8 L PVC PVC 11,0 round 48325 Cu-CuNi (Ko) U AC 9-8 L PVC PVC 11,0 round 48485 Fe-CuNi J AF 9-8 L PVC PVC 11,0 round 48143 48144 48145 48326

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-8 LSY AN 9-8 LSY AP 9-8 LSY AC 9-8 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

14,0 14,0 14,0 14,0

round round round round

L

Continuation

W

ThermoType Core Jacket/ Outer Form TempeTempepair insulation Armouring/ ø rature rature materials Jacket ca. mm range of range at to insulation installation DIN 43713 °C °C Single pair: 2 x 1,5 mm2 (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48289 FE-CuNi (Ko) L AE 20 L PVC 8,0 round stationary: PETP-tape/ 48290 SoNiCr-SoNi K AN 20 L PVC 8,0 round –10°C –25°C to +70°C Cu-ground wire to flexing: bare 0,5 mm ø / 48291 SoPtRh-SoPt S AP 20 L PVC 8,0 round +80°C –5°C to +70°C Alu-tape/PVC 48292 Cu-CuNi (Ko) U AC 20 L PVC 8,0 round Thermopair Type

Part No.

L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

L8


Compensating Cables Thermopair materials to DIN 43713

Type Thermopair Type

Part No.

Core Jacket/ insulation Armouring/ Jacket

Outer Form ø ca. mm

Multi-paired: 5 pairs (10 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm) 48109 Fe-CuNi (Ko) L AE 9-10 L PVC PVC 13,0 round 48110 SoNiCr-SoNi K AN 9-10 L PVC PVC 13,0 round 48111 SoPtRh-SoPt S AP 9-10 L PVC PVC 13,0 round 48327 Cu-CuNi (Ko) U AC 9-10 L PVC PVC 13,0 round 48486 Fe-CuNi J AF 9-10 L PVC PVC 13,0 round

Temperature range of insulation °C

Temperature range at installation °C

Min. bending radius ..x cable ø

Weight ca. kg/km

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5 7,5

284 284 284 284 284

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

475 475 475 475

Multi-paired: 6 pairs (12 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48112 Fe-CuNi (Ko) L AE 9-12 L PVC PVC 13,5 round stationary: 48113 SoNiCr-SoNi K AN 9-12 L PVC PVC 13,5 round –10°C –25°C to +70°C 48114 SoPtRh-SoPt S AP 9-12 L PVC PVC 13,5 round to flexing: +80°C 48329 Cu-CuNi (Ko) U AC 9-12 L PVC PVC 13,5 round –5°C to +70°C 48487 Fe-CuNi J AF 9-12 L PVC PVC 13,5 round

7,5 7,5 7,5 7,5 7,5

320 320 320 320 320

48330 48331 48332 48333

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-12 LS AN 9-12 LS AP 9-12 LS AC 9-12 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

14,2 14,2 14,2 14,2

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

384 384 384 384

48149 48150 48151 48334

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-12 LSY AN 9-12 LSY AP 9-12 LSY AC 9-12 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

17,5 17,5 17,5 17,5

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

483 483 483 483

48335 48336 48337 48338

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-12 MSY AN 9-12 MSY AP 9-12 MSY AC 9-12 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

16,5 16,5 16,5 16,5

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

478 478 478 478

48339 48340 48341 48342

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 20-12 M AN 20-12 M AP 20-12 M AC 20-12 M

PVC PVC PVC PVC

PETP-tape/ Cu-ground wire bare 0,5 mm ø/ Alu-tape/ PVC

16,3 16,3 16,3 16,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

362 362 362 362

48146 48147 48148 48328

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-10 LSY AN 9-10 LSY AP 9-10 LSY AC 9-10 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC -

16,5 16,5 16,5 16,5

round round round round

Multi-paired: 7 pairs (14 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm) 48115 48116 48117 48343 48488

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 9-14 L AN 9-14 L AP 9-14 L AC 9-14 L AF 9-14 L

PVC PVC PVC PVC PVC

PVC PVC PVC PVC PVC

14,5 14,5 14,5 14,5 14,5

round round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: -5°C to +70°C

7,5 7,5 7,5 7,5 7,5

396 396 396 396 396

48152 48153 48154 48344

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-14 LSY AN 9-14 LSY AP 9-14 LSY AC 9-14 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

18,5 18,5 18,5 18,5

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

640 640 640 640

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 9-16 L AN 9-16 L AP 9-16 L AC 9-16 L AF 9-16 L

PVC PVC PVC PVC PVC

PVC PVC PVC PVC PVC

15,1 15,1 15,1 15,1 15,1

round round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5 7,5

419 419 419 419 419

48346 48347 48348 48349

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-16 LS AN 9-16 LS AP 9-16 LS AC 9-16 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

16,1 16,1 16,1 16,1

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

495 495 495 495

48155 48156 48157 48350

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-16 LSY AN 9-16 LSY AP 9-16 LSY AC 9-16 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

19,3 19,3 19,3 19,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

623 623 623 623

48351 48352 48353 48354

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-16 MSY AN 9-16 MSY AP 9-16 MSY AC 9-16 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

18,7 18,7 18,7 18,7

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

616 616 616 616

48355 48356 48357 48358

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 20-16 M AN 20-16 M AP 20-16 M AC 20-16 M

PVC PVC PVC PVC

PETP-tape/ Cu-ground wire bare 0,5 mm ø/ Alu-tape/ PVC

16,8 16,8 16,8 16,8

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

423 423 423 423 Continuation

L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

L9

W

Multi-paired: 8 pairs (16 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48118 48119 48120 48345 48489


Compensating Cables Thermopair materials to DIN 43713

Type Thermopair Type

Part No.

Core Jacket/ insulation Armouring/ Jacket

Outer Form ø ca. mm

Temperature range of insulation °C

Temperature range at installation °C

Min. bending radius ..x cable ø

Weight ca. kg/km

Multi-paired: 9 pairs (18 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm) 48121 48122 48123 48359 48490

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko) Fe-CuNi

L K S U J

AE 9-18 L AN 9-18 L AP 9-18 L AC 9-18 L AF 9-18 L

PVC PVC PVC PVC PVC

PVC PVC PVC PVC PVC

16,5 16,5 16,5 16,5 16,5

round round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5 7,5

480 480 480 480 480

48158 48159 48160 48360

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-18 LSY AN 9-18 LSY AP 9-18 LSY AC 9-18 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

20,5 20,5 20,5 20,5

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

758 758 758 758

Multi-paired: 10 pairs (20 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48124 Fe-CuNi (Ko) L AE 9-20 L PVC PVC 16,7 round 7,5 stationary: 48125 SoNiCr-SoNi K AN 9-20 L PVC PVC 16,7 round –10°C 7,5 –25°C to +70°C 48126 SoPtRh-SoPt S AP 9-20 L PVC PVC 16,7 round to 7,5 flexing: 48361 Cu-CuNi (Ko) U AC 9-20 L PVC PVC 16,7 round +80°C 7,5 –5°C to +70°C 48491 Fe-CuNi J AF 9-20 L PVC PVC 16,7 round 7,5

520 520 520 520 520

48362 48363 48364 48365

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-20 LS AN 9-20 LS AP 9-20 LS AC 9-20 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding -

17,7 17,7 17,7 17,7

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

613 613 613 613

48161 48162 48163 48366

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-20 LSY AN 9-20 LSY AP 9-20 LSY AC 9-20 LSY

PVC PVC PVC PVC

PVC/galv. PVC/vzkt. steel wire braiding/ StahldrahtPVC PVC

20,9 20,9 20,9 20,9

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

752 752 752 752

48367 48368 48369 48370

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-20 MSY AN 9-20 MSY AP 9-20 MSY AC 9-20 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

20,3 20,3 20,3 20,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

744 744 744 744

PETP-tape/ 48371 Fe-CuNi (Ko) L AE 20-20 M PVC 20,3 round 12 stationary: Cu-ground wire 48372 SoNiCr-SoNi K AN 20-20 M PVC 20,3 round –10°C 12 –25°C to +70°C bare 0,5 mm ø/ to flexing: 48373 SoPtRh-SoPt S AP 20-20 M PVC 20,3 round 12 Alu-tape/ +80°C –5°C to +70°C 48374 Cu-CuNi (Ko) U AC 20-20 M PVC 20,3 round 12 PVC Multi-paired: 12 pairs (24 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48127 Fe-CuNi (Ko) L AE 9-24 L PVC PVC 19,0 round 7,5 stationary: 48128 SoNiCr-SoNi K AN 9-24 L PVC PVC 19,0 round –10°C 7,5 –25°C to +70°C 48129 SoPtRh-SoPt S AP 9-24 L PVC PVC 19,0 round to 7,5 flexing: 48375 Cu-CuNi (Ko) U AC 9-24 L PVC PVC 19,0 round +80°C 7,5 –5°C to +70°C 48492 Fe-CuNi J AF 9-24 L PVC PVC 19,0 round 7,5

542 542 542 542

48376 48377 48378 48379

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-24 LS AN 9-24 LS AP 9-24 LS AC 9-24 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

20,2 20,2 20,2 20,2

round round round round

48164 48165 48166 48380

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-24 LSY AN 9-24 LSY AP 9-24 LSY AC 9-24 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

24,2 24,2 24,2 24,2

48381 48382 48383 48384

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-24 MSY AN 9-24 MSY AP 9-24 MSY AC 9-24 MSY

PVC PVC PVC PVC

23,1 PVC/galv. 23,1 steel wire braiding/ 23,1 PVC 23,1

614 614 614 614 614

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

738 738 738 738

round round –10°C to round +80°C round

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

938 938 938 938

round round round round

stationary: –25°C to +70°C flexing: –5°C to +70°C

–10°C to +80°C

–10°C to +80°C

12 12 12 12

907 907 907 907

PETP-tape/ 48385 Fe-CuNi (Ko) L AE 20-24 M PVC 22,5 round 12 stationary: Cu-ground wire 48386 SoNiCr-SoNi K AN 20-24 M PVC 22,5 round –10°C 12 –25°C to +70°C bare 0,5 mm ø/ to flexing: 48387 SoPtRh-SoPt S AP 20-24 M PVC 22,5 round 12 Alu-tape/ +80°C –5°C to +70°C 48388 Cu-CuNi (Ko) U AC 20-24 M PVC 22,5 round 12 PVC Multi-paired: 16 pairs (32 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48389 Fe-CuNi (Ko) L AE 9-32 L PVC PVC 20,9 round 7,5 stationary: 48390 SoNiCr-SoNi K AN 9-32 L PVC PVC 20,9 round –10°C 7,5 –25°C to +70°C 48391 SoPtRh-SoPt S AP 9-32 L PVC PVC 20,9 round to 7,5 flexing: 48392 Cu-CuNi (Ko) U AC 9-32 L PVC PVC 20,9 round +80°C 7,5 –5°C to +70°C 48493 Fe-CuNi J AF 9-32 L PVC PVC 20,9 round 7,5

638 638 638 638

48393 48394 48395 48396

923 923 923 923

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-32 LS AN 9-32 LS AP 9-32 LS AC 9-32 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

22,1 22,1 22,1 22,1

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

L

793 793 793 793 793

Continuation

W

12 12 12 12

L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

L 10


Compensating Cables Type

Core Jacket/ insulation Armouring/ Jacket

Outer Form ø ca. mm

Temperature range of insulation °C

Temperature range at installation °C

Min. bending radius ..x cable ø

Weight ca. kg/km

Multi-paired: 16 pairs (32 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48397 Fe-CuNi (Ko) L AE 9-32 LSY PVC 26,1 round 7,5 stationary: PVC/galv. 48398 SoNiCr-SoNi K AN 9-32 LSY PVC 26,1 round –10°C 7,5 –25°C to +70°C to steel wire braiding/ flexing: 48399 SoPtRh-SoPt S AP 9-32 LSY PVC 26,1 round 7,5 +80°C PVC –5°C to +70°C 48400 Cu-CuNi (Ko) U AC 9-32 LSY PVC 26,1 round 7,5

1141 1141 1141 1141

48401 48402 48403 48404

1130 1130 1130 1130

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-32 MSY AN 9-32 MSY AP 9-32 MSY AC 9-32 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

25,3 25,3 25,3 25,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

PETP-tape/ 48405 Fe-CuNi (Ko) L AE 20-32 M PVC 25,1 round 12 stationary: –10°C Cu-ground wire 48406 SoNiCr-SoNi K AN 20-32 M PVC 25,1 round 12 –25°C to +70°C to bare 0,5 mm ø/ flexing: 48407 SoPtRh-SoPt S AP 20-32 M PVC 25,1 round +80°C 12 Alu-tape/ –5°C to +70°C 48408 Cu-CuNi (Ko) U AC 20-32 M PVC 25,1 round 12 PVC Multi-paired: 18 pairs (36 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48130 FE-CuNi (Ko) L AE 9-36 L PVC PVC 22,1 round 7,5 stationary: 48132 SoNiCr-SoNi K AN 9-36 L PVC PVC 22,1 round –10°C 7,5 –25°C to +70°C 48133 SoPtRh-SoPt S AP 9-36 L PVC PVC 22,1 round to 7,5 flexing: 48409 Cu-CuNi (Ko) U AC 9-36 L PVC PVC 22,1 round +80°C 7,5 –5°C to +70°C 48494 Fe-CuNi J AF 9-36 L PVC PVC 22,1 round 7,5

847 847 847 847 904 904 904 904 904

48410 48411 48412 48413

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-36 LS AN 9-36 LS AP 9-36 LS AC 9-36 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

23,3 23,3 23,3 23,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

1040 1040 1040 1040

48167 48169 48170 48414

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-36 LSY AN 9-36 LSY AP 9-36 LSY AC 9-36 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

27,3 27,3 27,3 27,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

1268 1268 1268 1268

48415 48416 48417 48418

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-36 MSY AN 9-36 MSY AP 9-36 MSY AC 9-36 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

26,1 26,1 26,1 26,1

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

1232 1232 1232 1232

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

944 944 944 944

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

PETP-tape/ 48419 Fe-CuNi (Ko) L AE 20-36 M PVC 26,0 round Cu-ground wire 48420 SoNiCr-SoNi K AN 20-36 M PVC 26,0 round bare 0,5 mm ø/ 48421 SoPtRh-SoPt S AP 20-36 M PVC 26,0 round Alu-tape/ 48422 Cu-CuNi (Ko) U AC 20-36 M PVC 26,0 round PVC Multi-paired: 19 pairs (38 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm) 48134 Fe-CuNi (Ko) L AE 9-38 L PVC PVC 22,5 round 48135 SoNiCr-SoNi K AN 9-38 L PVC PVC 22,5 round 48136 SoPtRh-SoPt S AP 9-38 L PVC PVC 22,5 round 48423 Cu-CuNi (Ko) U AC 9-38 L PVC PVC 22,5 round

7,5 7,5 7,5 7,5

937 937 937 937

48171 Fe-CuNi (Ko) L AE 9-38 LSY PVC 26,5 round 7,5 stationary: PVC/galv. 48172 SoNiCr-SoNi K AN 9-38 LSY PVC 26,5 round –10°C 7,5 –25°C to +70°C steel wire braiding/ to flexing: 48173 SoPtRh-SoPt S AP 9-38 LSY PVC 26,5 round 7,5 PVC +80°C –5°C to +70°C 48424 Cu-CuNi (Ko) U AC 9-38 LSY PVC 26,5 round 7,5 Multi-paired: 20 pairs (40 x 1,5 mm2) (L = stranded wires, conductor make-up 48 x 0,20 mm; M = solid conductor, diameter 1,38 mm) 48425 Fe-CuNi (Ko) L AE 9-40 L PVC PVC 24,1 round 7,5 stationary: 48426 SoNiCr-SoNi K AN 9-40 L PVC PVC 24,1 round –10°C 7,5 –25°C to +70°C to flexing: 48427 SoPtRh-SoPt S AP 9-40 L PVC PVC 24,1 round 7,5 +80°C –5°C to +70°C 48428 Cu-CuNi (Ko) U AC 9-40 L PVC PVC 24,1 round 7,5

1340 1340 1340 1340

48429 48430 48431 48432

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-40 LS AN 9-40 LS AP 9-40 LS AC 9-40 LS

PVC PVC PVC PVC

PVC/galv. steel wire braiding

25,3 25,3 25,3 25,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

1200 1200 1200 1200

48433 48434 48435 48436

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-40 LSY AN 9-40 LSY AP 9-40 LSY AC 9-40 LSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

29,3 29,3 29,3 29,3

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

1446 1446 1446 1446

48437 48438 48439 48440

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 9-40 MSY AN 9-40 MSY AP 9-40 MSY AC 9-40 MSY

PVC PVC PVC PVC

PVC/galv. steel wire braiding/ PVC

28,0 28,0 28,0 28,0

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

1381 1381 1381 1381

48441 48442 48443 48444

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 20-40 M AN 20-40 M AP 20-40 M AC 20-40 M

PVC PVC PVC PVC

PETP-tape/ Cu-ground wire bare 0,5 mm ø/ Alu-tape/ PVC

26,0 26,0 26,0 26,0

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

12 12 12 12

1001 1001 1001 1001

1032 1032 1032 1032

Continuation

L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

L 11

W

Thermopair materials to DIN 43713

Thermopair Type

Part No.


Compensating Cables Thermopair materials to DIN 43713

Type Thermopair Type

Part No.

Core insulation

Jacket/ Armouring/ Jacket

Single pair: 2 x 0,22 mm2 (stranded wires, conductor make-up 7 x 0,20 mm) 48200 FE-CuNi (Ko) L AE 1 L PVC 48201 SoNiCr-SoNi K AN 1 L PVC 48202 SoPtRh-SoPt S AP 1 L PVC 48460 Cu-CuNi (Ko) U AC 1 L PVC Single pair: 2 x 0,22 mm2 (stranded wires, conductor make-up 7 x 0,20 mm) 48203 Fe-CuNi (Ko) L AE 9-022 PVC PVC 48204 SoNiCr-SoNi K AN 9-022 PVC PVC 48205 SoPtRh-SoPt S AP 9-022 PVC PVC 48461 Cu-CuNi (Ko) U AC 9-022 PVC PVC

Outer Form ø ca. mm

Temperature range of insulation °C

Temperature range at installation °C

Min. bending radius ..x cable ø

Weight ca. kg/km

1,0 1,0 1,0 1,0

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

10 10 10 10

4,0 4,0 4,0 4,0

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

22 22 22 22

48206 48207 48208 48462

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 5-022 AN 5-022 AP 5-022 AC 5-022

PVC PVC PVC PVC

PETP-tape/ Cu-solid wire braid. tinned/ PVC

4,9 4,9 4,9 4,9

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

31 31 31 31

48463 48464 48465 48466

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 15-022 AN 15-022 AP 15-022 AC 15-022

glass filam. glass filam. glass filam. glass filam.

Silicone Silicone Silicone Silicone

3,4 3,4 3,4 3,4

round round round round

–40°C to +200°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

16 16 16 16

48209 48210 48211 48467

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE 15-G 022 AN 15-G 022 AP 15-G 022 AC 15-G 022

glass filam. glass filam. Silicone/ glass filam. glass filam. glass filam.

3,9 3,9 3,9 3,9

round round round round

–40°C to +200°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

22 22 22 22

48212 Fe-CuNi (Ko) L AE (GI-SIL-GI-S) glass filam. Silicone/ 48213 SoNiCr-SoNi K AN (GI-SIL-GI-S) glass filam. glass filament/ 48214 SoPtRh-SoPt S AP (GI-SIL-GI-S) glass filam. galv. steel wire 48468 Cu-CuNi (Ko) U AC (GI-SIL-GI-S) glass filam. braiding Single pair: 2 x 0,5 mm2 (stranded wires, conductor make-up 16 x 0,20 mm) 48215 Fe-CuNi (Ko) L AE (GI-SIL) glass filam. Silicone 48216 SoNiCr-SoNi K AN (GI-SIL) glass filam. Silicone 48217 SoPtRh-SoPt S AP (GI-SIL) glass filam. Silicone 48469 Cu-CuNi (Ko) U AC (GI-SIL) glass filam. Silicone Single pair: 2 x 0,75 mm2 (stranded wires, conductor make-up 24 x 0,20 mm) 48218 Fe-CuNi (Ko) L AE (PVC-PVC) PVC PVC 48219 SoNiCr-SoNi K AN (PVC-PVC) PVC PVC 48220 SoPtRh-SoPt S AP (PVC-PVC) PVC PVC 48470 Cu-CuNi (Ko) U AC (PVC-PVC) PVC PVC Multi-paired: 4 x 0,22 mm2 (stranded wires, conductor make-up 7 x 0,20 mm) 48221 Fe-CuNi (Ko) L AE (PVC-PVC) PVC PVC 48222 SoNiCr-SoNi K AN (PVC-PVC) PVC PVC 48223 SoPtRh-SoPt S AP (PVC-PVC) PVC PVC 48471 Cu-CuNi (Ko) U AC (PVC-PVC) PVC PVC

5,0 5,0 5,0 5,0

round round round round

–40°C to +200°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

25 25 25 25

4,6 4,6 4,6 4,6

round round round round

–40°C to +200°C

stationary: –25°C to +200°C flexing: –25°C to +200°C

7,5 7,5 7,5 7,5

18 18 18 18

6,0 6,0 6,0 6,0

round round round round

–10°C to +80°C

stationary: –25°C to +70°C flexing: –5°C to +70°C

7,5 7,5 7,5 7,5

25 25 25 25

6,0 6,0 6,0 6,0

round round round round

–10°C to +80°C

stationary: –20°C to +80°C flexing: –5°C to +80°C

7,5 7,5 7,5 7,5

33 33 33 33

48224 48225 48226 48472

6,0 6,0 6,0 6,0

round round round round

–10°C to +80°C

stationary: –20°C to +80°C flexing: –5°C to +80°C

7,5 7,5 7,5 7,5

37 37 37 37

6,0 6,0 6,0 6,0

round round round round

–40°C to +200°C

stationary: –25°C to +180°C flexing: –25°C to +180°C

7,5 7,5 7,5 7,5

35 35 35 35

7,8 7,8 7,8 7,8

round round round round

–60°C to +180°C

stationary: –25°C to +180°C flexing: –25°C to +180°C (short time +200°C)

7,5 7,5 7,5 7,5

11,8 11,8 11,8 11,8

Fe-CuNi (Ko) SoNiCr-SoNi SoPtRh-SoPt Cu-CuNi (Ko)

L K S U

AE (PVC–C–PVC) AN (PVC–C–PVC) AP (PVC–C–PVC) AC (PVC–C–PVC)

PVC PVC PVC PVC

galv. Cu-braiding/ PVC-jacket

48227 Fe-CuNi (Ko) L AE (GI-SIL) glass filam. Silicone 48228 SoNiCr-SoNi K AN (GI-SIL) glass filam. Silicone 48229 SoPtRh-SoPt S AP (GI-SIL) glass filam. Silicone 48473 Cu-CuNi (Ko) U AC (GI-SIL) glass filam. Silicone Multi-paired: 4 x 1,5 mm2 (stranded wires, conductor make-up 48 x 0,20 mm) 48474 Fe-CuNi (Ko) L AE 11-4 Lr Silicone glass filament/ 48475 SoNiCr-SoNi K AN 11-4 Lr Silicone galv. steel wire 48476 SoPtRh-SoPt S AP 11-4 Lr Silicone braiding 48477 Cu-CuNi (Ko) U AC 11-4 Lr Silicone

L

L = conductor of stranded wires M = solid conductor tin. = tinned galv. = galvanized

L 12


Photo: HELUKABEL速

Coaxial Cables

M1


Coaxial Cables

Coaxial cables are used in all areas of the high frequency transmission technology, for example in medicine, military or in communication sectors. Because of the wide spectrum of coaxial and video or TV cables, which HELUKABEL® has in stock, most requirements are covered. Naturally we also offer special constructions for you. HELUKABEL® supply RG-coaxial cables or RG-multi coaxial cables according to the american military standard MIL-C-17. The coaxial cables for satellite receivers and TV aerials as well as video cables are designed according to the respective specified standards.

M

M2


Contents Description RG-Coaxial Cables ................................................................................................................................................................................ RG-Coaxial Cables ................................................................................................................................................................................ RG-Coaxial Cables ................................................................................................................................................................................ Halogen-Free RG-Coaxial Cables ........................................................................................................................................................ CATV-Cables, with alu- or copper foil and braiding .........................................................................................................................................

SAT-Coaxial Cables, up to 2150 MHz, for satellite-receivers, double screened ......................................................................................................... Multimedia-Coaxial Cables, SAT 1,0/4,6GH, up to 2400MHz, for digital-tv, double screened, screening efficieny >90dB ................................................

SAT-Coaxial Cables, for digital-tv, screening efficieny >90dB / >95dB, for satellite-receivers, double screened .............................................................. RGB-COAX-CY / RGB-COAX-(St)Y, transmission cables for colour monitor .......................................................................................................

M3

Page M 4 M 5 M 6 M 7 M 8 M 9

M 10 M 11 M 12


RG-Coaxial Cables

Type RG.../U Part no. Cable structure Inner conductor diameter mm Insulation Ø mm Outer conductor Outer jacket Min. bending radius approx. mm Temperature range °C Copper weight kg/km Outer Ø approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Frequency range f (max.) GHz Propagation velocity v/c Attenuation at 20 °C (dB/100m) 100 MHz 200 MHz 500 MHz 800 MHz 1000 MHz 1350 MHz 1750 MHz Capacitance pF/m Rel. velocity of propagation % Insulation resistance MOhm x km min. Loop resistance max. (Ohm/km) Nominal peak voltage kVs Dielectric strength 50 Hz kVeff

6 40001

8 40013

11 40002

58 40003

59 40004

62 40005

1 x 0,72 Steel/copper, bare 4,7 PE 2 braids Silvered copper Copper, bare PVC 40 -35 to +80 67,0 8,4 115

7 x 0,72 Copper, bare 6,4 PE Braid Copper, bare PVC 50 -35 to +80 62,0 9,5 128

7 x 0,4 Tinned copper 7,3 PE Braid Copper, bare PVC 50 -35 to +80 58,0 10,3 140

19 x 0,18 Tinned copper 2,95 PE Braid Tinned copper PVC 25 -35 to +80 21,0 4,95 38

1 x 0,6 Steel/copper, bare 3,7 PE Braid Copper, bare PVC 30 -35 to +80 26,0 6,2 57

1 x 0,65 Steel/copper, bare 3,7 PE, hollow Braid Copper, bare PVC 30 -35 to +80 26,0 6,15 52

75 ± 3

50 ± 2

75 ± 3

50 ± 2

75 ± 3

93 ± 5

3 0,66

3 0,66

3 0,66

3 0,66

3 0,66

3 0,83

8,8 13,5 21 27,5 67 67

8 10,8 17 25 26,5 30,6 35 101 66

7,5 11 18,5 24 30 67 67

17 24 39 51 56 101 67

11,5 16,5 27 35 41 67 67

10,5 15 24,5 32,5 35 42,5 83

10

5

10

5

10

5

10

5

10

5

10

M

5

110 2,8

11 5,1

23 5,2

53 2,5

171 3,5

155 1,1

7

9,5

10

5

7

3

Dimensions and specifications may be changed without prior notice. (RM01)

Note Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers. Ⴠ RG-Coaxial types are in accordance with US-Military specifications MIL-C-17. Ⴠ RG/U: R=Radio, G=Guide, U=Utility

Application Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions. The varied mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

M4


RG-Coaxial Cables

Type RG.../U Part no. Cable structure Inner conductor diameter mm

71 40006

174 40197

178 40007

179 40008

180 40009

187 40010

213 40012

1 x 0,65 Steel/copper, bare

7 x 0,16 Steel/copper, bare

3,7 PE, hollow 2 braids Copper, bare Tinned copper PE 30 -50 to +70 48,0 6,2 62

1,52 PE Braid Tinned copper PVC 15 -35 to +80 7,0 2,8 11

7 x 0,1 Steel/copper, silvered 1,6 PTFE Braid Silvered copper FEP 15 -55 to +200 7,3 2,54 16

7 x 0,1 Steel/copper, silvered 2,6 PTFE Braid Silvered copper FEP 25 -55 to +200 11,0 3,7 28

7 x 0,1 Steel/copper, silvered 1,6 PTFE Braid Silvered copper PFA 15 -55 to +260 8,5 2,65 17

7 x 0,75 Copper, bare

Insulation Ø mm Outer conductor

7 x 0,1 Steel/copper, silvered 0,86 PTFE Braid Silvered copper FEP 10 -55 to +200 6,4 1,8 8

93 ± 3

50 ± 2

50 ± 2

75 ± 3

95 ± 5

75 ± 3

50 ± 2

3 0,83

1 0,66

3 0,7

3 0,7

3 0,7

3 0,7

3 0,66

10,5 15 24,5 32,5 42,5 83

30 45 73 93 101 70

43 62 102 134 93 70

28 41 69 92 63 70

20 33 50 70

28 41 69 92 64 70

7 10,2 17 23 101 100

Outer jacket Min. bending radius approx. mm Temperature range °C Copper weight kg/km Outer Ø approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Frequency range f (max.) GHz Propagation velocity v/c Attenuation at 20°C (dB/100m) 100 MHz 200 MHz 500 MHz 800 MHz Capacitance pF/m Rel. velocity of propagation % Insulation resistance MOhm x km min. Loop resistance max. (Ohm/km) Nominal peak voltage kVs Dielectric strength 50 Hz kVeff

10

5

10

5

10

5

10

5

10

5

10

5

7,24 PE Braid Copper, bare PVC 50 -35 to +80 79,0 10,3 159

10

5

136 1,5

360 1,1

860 1,1

840 1,3

840 1,6

840 1,3

10 5,2

3

2

2

2

2

2

10

Dimensions and specifications may be changed without prior notice. (RM01)

Note Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers. Ⴠ The colour at FEP and PFA outer jacket is black or transparent as per production outlet. Ⴠ RG-Coaxial types are in accordance with US-Military specifications MIL-C-17. Ⴠ RG/U: R=Radio, G=Guide, U=Utility

Application Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions. The varied mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

M5


RG-Coaxial Cables

Type RG.../U Part no. Cable structure Inner conductor diameter mm Insulation Ø mm Outer conductor Outer jacket Min. bending radius approx. mm Temperature range °C Copper weight kg/km Outer Ø approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Frequency range f (max.) GHz Propagation velocity v/c Attenuation at 20°C (dB/100m) 100 MHz 200 MHz 500 MHz 800 MHz Capacitance pF/m Rel. velocity of propagation % Insulation resistance MOhm x km min. Loop resistance max. (Ohm/km) Nominal peak voltage kVs Dielectric strength 50 Hz kVeff

214 40011

215 40198

216 40199

217 40200

218 40201

223 40202

316 40203

7 x 0,75 Silvered copper 7,24 PE 2 braids 2x silvered copper PVC 50 -35 to +80 119,0 10,8 198

7 x 0,75 Copper, bare 7,24 PE Braid Copper, bare PVC 70 -35 to +80 148,0 10,3 300

7 x 0,4 Tinned copper 7,24 PE 2 braids Copper, bare PVC 50 -35 to +80 107,0 10,8 176

1 x 2,7 Copper, bare 9,4 PE 2 braids Copper, bare PVC 70 -35 to +80 187,0 13,84 300

1 x 4,95 Copper, bare 17,3 PE Braid Copper, bare PVC 110 -35 to +80 348,0 22,1 710

1 x 0,9 Silvered copper 2,95 PE 2 braids 2x silvered copper PVC 25 -35 to +80 42,0 5,38 60

7 x 0,17 Steel/copper, silvered 1,52 PTFE Braid Silvered copper PTFE/ alt. FEP 15 -55 to +200 8,5 2,5 15

50 ± 2

50 ± 2

75 ± 3

50 ± 2

50 ± 2

50 ± 2

50 ± 2

11 0,66

3 0,66

3 0,66

3 0,66

3 0,66

3 0,66

3 0,66

7 10,2 17 23 101 67

7 10,2 17 23 101 100

7,5 11 18,5 24 67 100

4,8 7,1 12,3 16,8 101 100

2,9 4,5 8,1 11,2 101 100

17 23 38 50 101 67

28 40 68 90 95 70

5

10

10 5,2

10 5

21 5

5 7

2 11

36 1,9

310 1,2

10

10

10

10

15

5

2

10

5

10

5

10

5

10

5

10

5

10

M

5

Dimensions and specifications may be changed without prior notice. (RM01)

Note Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers. Ⴠ The colour outer jacket at PTFE is black or transparent as per production outlet. Ⴠ RG-Coaxial types are in accordance with US-Military specifications MIL-C-17. Ⴠ RG/U: R=Radio, G=Guide, U=Utility

Application Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions. The varied mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

M6


Halogen-Free RG-Coaxial Cables

Type RG.../U Part no. Cable structure Inner conductor diameter mm Insulation Ø mm Outer conductor Outer jacket Min. bending radius approx. mm Temperature range °C Copper weight kg/km Outer Ø approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Frequency range f (max.) GHz Propagation velocity v/c Attenuation at 20°C (dB/100m) 3 MHz 10 MHz 100 MHz 200 MHz 500 MHz 800 MHz Capacitance pF/m Rel. velocity of propagation % Insulation resistance MOhm x km min. Loop resistance max. (Ohm/km) Nominal peak voltage kVs Dielectric strength 50 Hz kV eff.

11 40190

58 40191

59 40192

62 40193

71 40194

213 40195

214 40196

7 x 0,4 Tinned copper 7,3 PE Braid Copper, bare HM2 50 -35 to +80 58,0 10,3 144

19 x 0,18 Tinned copper 2,95 PE Braid Tinned copper HM2 25 -35 to +80 21,0 5,4 38

1 x 0,6 Steel/copper, bare 3,7 PE Braid Copper, bare HM2 30 -35 to +80 26,0 6,4 57

1 x 0,65 Steel/copper, bare 3,7 PE, hollow Braid Copper, bare HM2 30 -35 to +80 26,0 6,4 54

1 x 0,65 Steel/copper, bare 3,7 PE, hollow 2 braids Copper, bare Tinned copper HM2 30 -50 to +70 48,0 6,9 64

7 x 0,75 Copper, bare 7,24 PE Braid Copper, bare HM2 50 -35 to +80 79,0 10,3 155

7 x 0,75 Silvered copper 7,24 PE 2 braids 2x silvered copper HM2 50 -35 to +80 119,0 10,8 203

75 ± 3

50 ± 2

75 ± 3

93 ± 5

93 ± 3

50 ± 2

50 ± 2

3 0,66

3 0,66

3 0,66

3 0,85

3 0,85

3 0,66

11 0,66

1,3 2,4 7,8 11,3 18,7 23,4 68 67

2,9 5,3 17 24,4 39,2 47,8 0 67

2 3,8 12,2 17,6 27,2 35,2 68 67

2 3,7 12 17,3 24,7 34,6 42,5 43

2 3,7 12,5 17,3 24,7 34,6 42,5 43

1,2 2,3 7,5 10,9 17,2 22,6 101 101

1,2 2,3 7,5 10,9 17,2 22,6 101 101

10

5

10

5

10

5

10

5

10

5

10

5

10

23 5

53 1,9

171 2,3

155 0,75

136 0,75

10 5

10 5

10

5

7

3

3

10

10

5

Dimensions and specifications may be changed without prior notice. (RM01)

Note Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers. Ⴠ H-outer jacket = halogen-free material (HM2) Ⴠ RG-Coaxial types are in accordance with US-Military specifications MIL-C-17. Ⴠ RG/U: R=Radio, G=Guide, U=Utility Ⴠ FRNC = Flame Retardant Non-Corrosive

Application Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions where no flame propagation under behaviour in fire is permitted. The varied mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

M7


CATV-Cables with alu- or copper foil and braiding

used as Type Part no. Cable structure Inner conductor diameter mm Insulation Ø mm Outer conductor

Outer jacket Jacket colour Outer Ø approx. mm Min. bending radius approx. mm Strain/suspending wire N Weight approx. kg / km Electrical characteristics Impedance (Ohm) Capacitance pF/m Propagation velocity v/c Attenuation at 20°C (dB/100m) 100 MHz 200 MHz 500 MHz 800 MHz 950 MHz 1350 MHz 1750 MHz 2050 MHz Structural return loss min. (dB) between 30 and 300 MHz 300 and 600 MHz 600 and 960 MHz 960 and 1750 MHz DC resistance at 20°C Inner conductor max. Ohm/km Outer conductor max. Ohm/km Screening efficiency (dB) 50 and 100 MHz ุ 100 and 500 MHz ุ 500 and 1000 MHz ุ 1000 and 2050 MHz ุ Post office approved

0.7/4.4 ALG 40135

Underground 1.1/7.3 ALG 40139

Outdoor span 1.1/7.3 ALG-T 40140

Underground 1.8/11.5 FG 40141

Underground A-2YK2Y1 iKx 1.1/7.3 40142

Underground A-2Y0K2Y1 nKx 2.2/8.8 40143

Underground A-2Y0K2Y1 qKx 3.3/13.5 40144

Underground A-2Y0K2Y1 sKx 4.9/19.4 40179

0,7 Copper, bare 4,4 PE Polyester foil coated with aluminium on both sides Braid PVC white 6,6 35 44

1,1 Copper, bare 7,3 PE Polyester foil coated with aluminium on both sides Braid PE black 10,5 100 98

1,1 Copper, bare 7,3 PE Polyester foil coated with aluminium on both sides Braid PE black 2,8 150 5500 177

1,8 Copper, bare 11,5 PE Copper tape

1,1 Copper, bare 7,3 PE Copper tube, welded

2,2 Copper, bare 8,8 PE, hollow Copper tube, welded

3,3 Copper, bare 13,5 PE, hollow Copper tube, welded

4,9 Copper, bare 19,4 PE, hollow Copper tube, welded

Braid PE black 15,0 150 218

PE black 11,0 160 142

PE black 12,5 200 183

PE black 17,0 300 347

PE black 24,4 400 500

75 ± 3 67 0,66

75 ± 3 67 0,66

75 ± 3 67 0,66

75 ± 3 67 0,66

75 ± 2 65 0,66

75 ± 2 51 0,88

75 ± 1 51 0,88

75 ± 1 50 0,89

9 12 21,2 27,5 30,5 37 43 47,5

5,2 7,3 12,6 16,8 18,8 23 27,7 30,2

5,2 7,3 12,6 16,8 18,8 23 27,7 30,2

3,5 5,2 9 12 13 -

5,4 7,9 12,9 17,3 18,9 -

2,8 4 6,6 8,4 9,3 -

1,9 2,7 4,4 5,7 6,3 -

1,3 1,9 3,1 4,1 4,4 -

30 30 25 23

32 32 30 27

32 32 30 27

30 30 28 25

26 23 21 -

26 23 21 -

28 25 23 -

28 25 23 -

47 23

18,5 11

18,5 11

7,3 6,5

22 3,1

5,6 3

2,5 2

1 1

75 75 75 75

80 85 85 78

80 85 85 78

80 85 85 80

110 110 110 110

110 110 110 110

110 110 110 110

110 110 110 110

G670009A

G670011A

G622015B

G622010B

-

-

-

-

M

Dimensions and specifications may be changed without prior notice. (RM01)

Note Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers. Ⴠ AL=Aluminium, ALPR=Polyesterfoil coated with Aluminium on both sides BK-cable=bandwidth communication cable, Cu=Copper, CuR=Cu-tube welded, CuW=Copperweld, F=Foil, G=Braid, PE=Polyethylene, PEH=Polyethylene air-space insulation, PVC=Polyvinylchloride

M8


SAT-Coaxial Cables up to 2150 MHz, for satellite-receivers, double screened

Type Part no. Cable structure Inner conductor diameter mm Insulation Ø mm Core colours Outer conductor

Outer jacket Jacket colour Outer Ø approx. mm Min. bending radius approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Capacitance pF/m Propagation velocity v/c Attenuation at 20°C (dB/100m) 100 MHz 200 MHz 500 MHz 800 MHz 950 MHz 1350 MHz 1750 MHz 2050 MHz 2150 MHz Structural return loss min. (dB) between 30 and 300 MHz 300 and 600 MHz 600 and 960 MHz 960 and 2050 MHz DC resistance at 20°C Inner conductor max. Ohm/km Outer conductor max. Ohm/km Max. nominal voltage (V) Screening efficiency (dB) 50 and 100 MHz ุ 100 and 500 MHz ุ 500 and 1000 MHz ุ 1000 and 2050 MHz ุ Post office approved Copper weight kg/km

1.1/5.0 ALG 40150

1.65/7.2 ALG 40151

SAT-MINI 1 40159

DUO 2x0.7/2.9 40168

QUADRO 4x0.7/2.9 40169

1,1 Tinned copper 5 Cell PE Polyester foil coated with aluminium on both sides Braid PVC white 6,8 40 49

1,6 Copper, bare 7,2 Cell PE Polyester foil coated with aluminium on both sides Braid PE black 10,1 60 81

0,8 Copper, bare 3,5 Cell PE Polyester foil coated with aluminium on both sides Braid PVC white 5,4 x 10,8 40 62

0,65 Copper, bare 3 Cell PE Polyester foil coated with aluminium on both sides Braid PVC white 8,6 x 4,3 35 40

0,65 Copper, bare 3 Cell PE Polyester foil coated with aluminium on both sides Braid PVC white 20,0 x 4,3 80 82

75 ± 3 55 0,82

75 ± 3 55 0,82

75 ± 3 55 0,82

75 ± 3 55 0,8

75 ± 3 55 0,8

5 7,3 13 17,2 19,5 23,5 27,6 30 31

3,7 5,1 9 11,8 13,6 16,8 19,7 22 22,5

8 11,5 18,5 23,5 25,5 31 35,5 39,5 43

8,9 13,5 22 28 31,5 37 42,3 45,9 50,4

8,9 13,5 22 28 31,5 37 42,3 45,9 50,4

28 28 26 24

31 30 30 28

27 25 20 20

20 17 17 -

20 18 15 -

18 20 -

9 12 -

36 28 -

110 22 -

52 26 -

75 75 75 75

80 85 85 78

78 78 75 75

75 75 75 75

75 75 75 75

G670010A 10,0

G622016B 35,0

30,0

16,0

32,0

Dimensions and specifications may be changed without prior notice. (RM01)

Note Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers. Ⴠ AL=Aluminium, ALPR=Polyesterfoil coated with Aluminium on both sides Cu=Copper, CuW=Copperweld, F=Foil, G=Braid, PE=Polyethylene, PEH=Polyethylene air-space insulation, PVC=Polyvinylchloride, vz=tinned

M9


Multimedia-Coaxial Cables SAT 1,0/4,6GH, up to 2400MHz, for digital-tv, double screened, screening efficieny >90dB

used as Type Part no. Cable structure Inner conductor diameter mm Insulation Ø mm Outer conductor Outer jacket Jacket colour Outer Ø approx. mm Approv. bending radius approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Capacitance pF/m Propagation velocity v/c Attenuation at 20°C (dB/100m) 100 MHz 200 MHz 450 MHz 600 MHz 800 MHz 1000 MHz 1750 MHz 2050 MHz 2400 MHz Structural return loss min. (dB) between 30 and 300 MHz 300 and 600 MHz 600 and 960 MHz 960 and 1750 MHz 1750 and 2400 MHz DC resistance at 20°C Inner conductor max. Ohm/km Outer conductor max. Ohm/km Max. nominal voltage (V) Screening efficiency (dB) ุ Copper weight kg/km

inner/outer 1.0/4.6 GH-Y 40176

Underground 1.0/4.6 GH-2Y 40177

Safety zones 1.0/4.6 GH-FRNC 40178

1 Copper with skin 4,6 Cell polyethylene with skin and PIB coating Polyester foil coated with aluminium on both sides PVC white 6,6 45 40

1 Copper with skin 4,6 Cell polyethylene with skin and PIB coating Polyester foil coated with aluminium on both sides PE black 6,6 45 40

1 Copper with skin 4,6 Cell polyethylene with skin and PIB coating Polyester foil coated with aluminium on both sides FRNC grey 6,6 45 40

75 ± 1 55 0,8

75 ± 1 55 0,85

75 ± 1 55 0,85

5,8 7,8 12,5 14,7 17,2 19,1 26,2 28,5 31,3

5,8 7,8 12,5 14,7 17,2 19,1 26,2 28,5 31,3

5,8 7,8 12,5 14,7 17,2 19,1 26,2 28,5 31,3

30 32 31 26 30

30 32 31 26 30

30 32 31 26 30

18 20 -

18 20 -

18 20 -

90 22,0

90 22,0

90 22,0

M

Dimensions and specifications may be changed without prior notice. (RM01)

Application Ⴠ Copper inner-conductor 1,02 with skin-effect Protection against humidity and corrosion / Solid compound of dielectric. No change of position duringinstallation in narrow bending radius. Ⴠ Dielectric 4,6 mm ø : - special PE-compound, foaming by GAS-INJEKTION Important improvement of propagation velocity values / Very high transmission speed of individual signals (presumption for Multimedia) / Improvement for the resistance to ageing / Reduction of attenuation-loss Ⴠ The over surface of dielectric consists too a skin-coating (smooth over surface) Protection against humidity and other chemical influences / Minimum impedance tolerance ±2 Ohm / This coaxial cable is crimpable / Installation in narrow bending radius, no kinking risk / The transmission-loss of signals are hardly measurable to the advance in years / Additionally to the skin-effect, the dielectric contains a gel-coating (special PIB-cpmpound) / We therefore offer a 15 years guarantee for attenuation-loss by installation at 20 °C room-temperature Ⴠ Screening a) AL/PR-foil, polyesterfoil coated with aluminium on both sides or b) Copper braiding of tinned wires, screening efficiency >90 dB Ⴠ Outer sheath Alternatives - PVC white for indoor and outdoor installation / - PE black for underground laying or - FRNC grey as a safety coaxial cable in hospitals, airports and for medical equipment etc. (other sheath colours on request)

M 10


SAT-Coaxial Cables for digital-tv, screening efficieny >90dB / >95dB, for satellite-receivers, double screened

used as Type

inner 0,7/2,9

inner/outer 0,7/4,5

inner/outer 0,8/3,5

inner 1,1/5,0

Underground 1.6/7,0

Part no. Cable structure Inner conductor diameter mm

40015

40016

40085

40017

40018

0,65 Copper, bare 3 Polyethylene, foamed ALPR-FG foil Braid PVC white 4,3 43 20

0,75 Tinned copper 4,5 Polyethylene, foamed ALPR-FG foil Braid PVC white 6,6 35 40

0,8 Copper, bare 3,5 Polyethylene, foamed ALPR-FG foil Braid PVC white 5,0 50 32

1,13 Copper, bare 4,8 Polyethylene, foamed ALPR-FG foil Braid PVC white 6,9 45 47

1,63 Copper, bare 7,1 Polyethylene, foamed ALPR-FG foil Braid PE black 10,3 60 110

75 ± 3 55 0,8

75 ± 3 67 0,66

75 ± 3 53 0,8

75 ± 2 55 0,8

8,1 13,3 20,9 31,5 42,2 45,8 49,9 55,5

7,1 10,4 16,8 25 27,4 37,4 40,5 44,3 45

6,3 11,5 17,1 26,5 36,4 39,7 43,1 -

20 18 16 -

20 18 18 -

52 29 -

Insulation Ø mm Outer conductor 1st Screen - ALPR 2nd Screen - Cu-Braid Outer jacket Jacket colour Outer Ø approx. mm Min. bending radius approx. mm Weight approx. kg / km Electrical characteristics Impedance (Ohm) Capacitance pF/m Propagation velocity v/c Attenuation at 20°C (dB/100m) 100 MHz 200 MHz 450 MHz 800 MHz 1000 MHz 1750 MHz 2050 MHz 2250 MHz 2400 MHz Structural return loss min. (dB) between 30 and 300 MHz 300 and 600 MHz 600 and 960 MHz 960 and 1750 MHz DC resistance at 20°C Inner conductor max. Ohm/km Outer conductor max. Ohm/km Max. nominal voltage (V) Screening efficiency (dB) 50 and 100 MHz ุ 100 and 500 MHz ุ 500 and 1000 MHz ุ 1000 and 2050 MHz ุ Copper weight kg/km

inner 1,1/5,0 FRNC 40019

inner/outer 1,1/5,0 FRNC 40021

inner 1.6/7.0 FRNC 40020

1,13 Copper, bare 4,8 Cell PE, foamed

1,13 Copper, bare 4,8 Cell PE, foamed

ALPR-FG foil Braid FRNC white 6,8 48 47

ALPR-FG foil Braid FRNC black 6,8 48 47

1,63 Copper, bare 7,1 Polyethylene, foamed ALPR-FG foil Braid FRNC white 10,0 60 110

75 ± 2 55 0,85

75 ± 2 53 0,85

75 ± 2 55 0,8

75 ± 2 53 0,85

4,9 7,7 11,6 18,9 26,6 28,2 29,5 31,9

3 6,1 9 14,3 20,1 22,5 24 -

4,7 7 11,5 17 18,1 25 27,3 28 29,3

4,9 7,2 11,6 18,9 26,6 28,2 29,5 31,9

3,8 5,5 8,6 12,1 13,2 17,5 19 19,9 22,5

35 35 30 30

25 18 17 15

40 35 35 30

25 18 17 15

40 40 35 30

25 18 17 15

110 22 -

36 28 -

18 14 -

9 21 -

18 14 -

18 14 -

9 21 -

95 95 95 95

90 90 90 90

90 90 90 90

95 95 95 95

90 90 90 90

90 90 90 90

95 95 95 95

90 90 90 90

8,0

9,0

9,0

15,0

32,0

15,0

15,0

15,0

Dimensions and specifications may be changed without prior notice. (RM01)

M 11


RGB-COAX-CY / RGB-COAX-(St)Y transmission cables for colour monitor

Technical data

Cable structure

Ⴠ Base cable 0,37/1,5 bzw. 0,6/3,7 Ⴠ Temperature range fixed installation -10 °C to +80 °C flexing -5 °C to +50 °C Ⴠ Mutual capacitance 67 nF/km Ⴠ Impedance 75 Ohm Ⴠ Attenuation RGB-Coax 0,37/1,5 1 MHz = 2,0 dB/100m 2 MHz = 2,8 dB/100m 5 MHz = 4,0 dB/100m 10 MHz = 5,8 dB/100m 20 MHz = 8,4 dB/100m 50 MHz = 13,9 dB/100m 100 MHz = 19,8 dB/100m 200 MHz = 28,5 dB/100m RGB-Coax 0,6/3,7 1 MHz = 1,1 dB/100m 2 MHz = 1,5 dB/100m 5 MHz = 2,5 dB/100m 10 MHz = 3,5 dB/100m 20 MHz = 4,5 dB/100m 50 MHz = 7,2 dB/100m 100 MHz = 10,4 dB/100m 200 MHz = 15,1 dB/100m Ⴠ Minimum bending radius 15x cable ø

RGB-COAX-CY ... x0,37/1,5 Ⴠ Inner conductor bare copper, solid, conductor ø 0,37 mm Ⴠ Dielectric (insulation) of cell-Polyethylene Ⴠ Outer conductor of tinned copper wire braiding Ⴠ PVC-jacket in colour red, green, blue for 3xRGB COAX red, green, blue, white, black for 5xRGB COAX Ⴠ 3 or 5 Coax twisted with optimal lay-length Ⴠ Foil taping Ⴠ Overall braid-screening, tinned copper with optimal surface coverage and drain-wire Ⴠ PVC-outer jacket, black RGB-COAX-CY 3x0,37/1,5 + 3x0,25 Ⴠ Cable structure as per above, but with additional control cores (3x0,25) in the interstices Ⴠ Colour brown, green, white RGB-COAX-(St)Y ... x0,6/3,7 (deviation) Ⴠ Inner conductor, bare copper, solid, conductor ø 0,6 mm Ⴠ Outer conductor of tinned or bare copper wire braiding Ⴠ Foil taping Ⴠ Plastic coated aluminium foil and drain wire Ⴠ PVC-outer jacket, green or black

Properties Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

M

Application RGB cables are suitable for the transmission of both analogue and digital video signals. They are used particularly as connecting cables for data systems, engineering applications (CAD, high-definition graphics) and in television studios. The three main signals (red, green, blue) are transmitted separately. Depending on the application, it is possible to supply the base cable with further coaxial cables or with symmetrical signal cores for the intensity and horizontal or vertical synchronisation.

RGB-COAX-CY ... 0,37/1,5 Part no.

No. RGB-Coax n x mm

40145 40147 40146

3 x 0,37/1,5 3 x 0,37/1,5 + 3 x 0,25 5 x 0,37/1,5

Outer Ø approx. mm 7,2 8,2 9,0

Cop. weight kg / km 23,0 39,0 36,0

Weight approx. kg / km 59,0 89,0 89,0

RGB-COAX-(St)Y ... 0,6/3,7 Part no.

No. RGB-Coax n x mm

40148 40149

3 x 0,6/3,7 5 x 0,6/3,7

Outer Ø approx. mm 16,0 19,0

Cop. weight kg / km 66,0 102,0

Weight approx. kg / km 278,0 397,0

Dimensions and specifications may be changed without prior notice. (RM01)

M 12


Photo: HELUKABEL速

Cables according to International Approvals

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Cables according to International Approvals The installation of cables and wires according to overseas standards is getting more and more important for the machine and plant industries. HELUKABEL® knows this problem from his customers and has for a long time delivered single core and multicore cables according to the following standards. Due to our extensive stock capacity, we are in a position to cover your requirements quickly and correctly. Please enquire to our sales department. UL AWM MTW CEI CSA SEV USASI CNOMO GOST CCC BS

Underwriters Laboratories Inc. Appliance Wiring Material Machine Tool Wire Comitato Elettrotecnico Italiano Canadian Standard Association Schweizerischer Elektrotechnischer Verein USA Standard Institute Comité De Normalisation Des Moyens De Production GOST-R Certification China Compulsory Certification British Standard

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Contents Description

Page

UL/CSA Control Cables JZ-602, two approvals control cable, 90°C, 600V, oil resistant, meter marking ....................................................................................... JZ-603, Multi approvals control cable, oil resistant, meter marking ............................................................................................... JZ-600 UL/CSA, flexible, number coded, 0,6/1kV, meter marking ............................................................................................................. H05VV-F/SJT, 300V, according to DIN VDE 0281 and UL 62 ....................................................................................................... H05VV-F/SJT, 300V, according to DIN VDE 0281 and UL 62 ....................................................................................................... H05VV-F/UL, 500 V, according to DIN VDE 0281 and UL-Style 20195 ...................................................................................................... FROR CEI 20-22 II ............................................................................................................................................................................ C.N.O.M.O, Type N05VV5-F according to NFC 32-207 .................................................................................................................................. JZ-602-CY, EMC-preferred type, 90°C 600V, screened two approvals control cable, oil resistant, meter marking ........................................... JZ-603-CY, Multi approvals control cable, Cu-screened, EMC-preferred, oil resistant, meter marking ..................................................... JZ-600-Y-CY UL/CSA, flexible, number coded, 0,6/1kV, EMC-preferred type, meter marking ......................................................................... JZ 604 TC TRAY CABLE, PVC power cable, exposed run, 90°C, 600V, meter marking .............................................................................. TRAYCONTROL 500, flexible, oil-resistant, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007 .......................................................... TRAYCONTROL 530, flexible TC-ER control cable with coloured cores ....................................................................................................... TRAYCONTROL 600, flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007 ............................................................................. TRAYCONTROL 670 HDP / 670-C HDP, flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007 ................................................ JZ 604-FCY TC TRAY CABLE, PVC power cable, exposed run, screened, NFPA 79 Edition 2007, 90°C, 600V, EMC-preferred type, meter marking ......... JZ 604-YCY TC TRAY CABLE, PVC power cable, exposed run, screened, NFPA 79 Edition 2007, 90°C, 600V, EMC-preferred type, meter marking ..... TRAYCONTROL 500-C, flexible, oil-resistant, screened, EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007 ............... TRAYCONTROL 600-C, flexible, oil-resistant, screened, EMC-preferred type, open installation (TC-ER), NFPA 79 Edition 2007 ................................... TRAYCONTROL 300, flexible, oil-resistant, NFPA 79 Edition 2007 ............................................................................................................. TRAYCONTROL 300-C, flexible, oil-resistant, screened, EMC-preferred type, NFPA 79 Edition 2007 .................................................................. TRAYCONTROL 300 TP, stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007 ..................................................................................... TRAYCONTROL 300-C TP, stranded pair, flexible, screened, oil-resistant, EMC-preferred type, NFPA 79 Edition 2007 ........................................... JZ-602-PUR, 80°C, 600V, two approvals control cable, meter marking ................................................................................................... JZ-602-PUR DC/AC, 80°C, 600V, two approvals control cable, meter marking ........................................................................................ JZ-600 PUR, tear and coolant resistant, 0,6/1kV, meter marking .............................................................................................................. JZ-602-C-PUR, screened two approvals control cable, 80°C, 600V, EMC-preferred type, meter marking ......................................................... JZ-600-YC-PUR, tear and coolant resistant, 0,6/1kV, Cu-screened, EMC-preferred type, meter marking ............................................................. MEGAFLEX 500, halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking ............................................................. MEGAFLEX 500-C, halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, screened, EMC-preferred types, meter marking ................. MEGAFLEX 600, halogen-free, flame retardant, oil-reistant, UV-resistant, flexible, meter marking ................................................................... MEGAFLEX 600-C, halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking ............................................................... MULTIFLEX 600, highly flexible, oil-resistant, open installation TC-ER, PLTC-ER, NFPA 79 Edition 2007 ............................................................ MULTIFLEX 600-C, highly-flexible, oil-resistant, screened, EMC-preferred type, control cable for open installation TC-ER, PLTC-ER, NFPA 79 Edition 2007 ................................................................................................................................................................... UL/CSA Data Cables Command Cable UL (LiYY), Style 2464/300 V, (80°C) ......................................................................................................................... Command Cable UL (LiYY), 600V, Style 2516/600 V, (105°C) ................................................................................................................ Command Cable UL (LiYY-TP), Style 2464/300V, 80°C ...................................................................................................................... Command Cable UL (LiYCY), Style 2464, 300V, 80°C, EMC-preferred type ............................................................................................... Command Cable UL (LiYCY), Style 2516/600 V, 105°C, EMC-preferred type ............................................................................................ Command Cable UL (LiYCY-TP), Style 2464/300 V, 80°C, EMC-preferred type .........................................................................................

N 65 N 66 N 67 N 69 N 71 N 72

UL/CSA Heat resistant Cables SiHF UL/CSA, halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable .......................................................................................... SiHF-C-Si UL/CSA, halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable, Cu-screened, EMC-preferred type ........................................

N 75 N 77

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N3

N 7 N 9

N 10 N 12 N 13 N 14 N 15 N 16 N 17 N 19 N 20 N 25 N 27 N 29 N 30 N 32 N 33 N 34 N 35 N 37 N 38 N 40 N 42 N 44 N 46 N 48 N 49 N 51 N 52 N 54 N 56 N 58 N 60 N 62 N 63


Contents Description

Page

UL/CSA Rubber Cables

Rubber / Neoprene Control Cable, Typen SJO und SO ..................................................................................................................

N 79 N 80

H07RN-F/SOOW, rubber-sheathed cable, harmonizised type ............................................................................................................

UL/CSA Cables for Drag Chains MULTISPEED 500-PVC UL/CSA, high flexible, safety against high bending in drag chain systems, oil-resistant, low torsion, meter marking ........ JZ-602 RC*, cable for drag chains, 90°C, 600V, two approvals control cable, meter marking ................................................................... MULTISPEED 500-C-PVC UL/CSA, oil resistant, high flexible, safety against high bending in drag chain systems, low torsion, screened, EMC-preferred type, meter marking ................................................................................................................................................. JZ-602 RC*-CY, special cable for drag chains, 90°C, 600V, two approvals control cable, EMC-preferred type, meter marking .......................... JZ-602 RC*-PUR, special cable for drag chains, 80°C, 600V, two approvals control cable, meter marking ........................................................ MULTIFLEX 512 -PUR UL/CSA, special cable for drag chains, 80°C, 600V, two approvals control cable, halogen-free ..................................... MULTISPEED 500-PUR UL/CSA, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking ...................... JZ-602 RC*-C-PUR, special cable for drag chains, 80°C, 600V, two approvals control cable, EMC-preferred type, meter marking .......................... MULTIFLEX 512 -C-PUR UL/CSA, special cable for drag chains, 80°C, 600V, two approvals control cable, EMC-preferred type, halogen-free, meter marking .......................................................................................................................................................................... MULTISPEED 500-C-PUR UL/CSA, safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking ......................................................................................................................................................................... MULTISPEED 500-TPE UL/CSA, high flexible, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking ... MULTISPEED 500-C-TPE UL/CSA, safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking ...................................................................................................................................................................... SUPERTRONIC-310-PVC, special cable for drag chains, meter marking .............................................................................................. SUPERTRONIC-310-C-PVC, special cable for drag chains, EMC-preferred type, meter marking ................................................................ SUPERTRONIC-330 PURö, cable for drag chains, halogen-free, meter marking .................................................................................... SUPERTRONIC-330 C-PURö, cable for drag chains, halogen-free, EMC-preferred type, meter marking ...................................................... SUPER-PAAR-TRONIC 340-C-PUR, cable for drag chains, halogen-free, EMC-preferred type, meter marking ............................................ MULTISPEED -TRONIC-PUR, safety against high bending in drag chain systems, halogen-free, meter marking ............................................ MULTISPEED -TRONIC-C-PUR, safety against high bending in drag chain systems, high flexible, halogen-free, screened, EMC-preferred type, meter marking ...........................................................................................................................................................................

N 82 N 83

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UL/CSA Single Conductors UL-Style 1007, CSA TR 64, PVC single cores, 80°C, 300V ..................................................................................................................... UL-Style 1569, CSA TR 64, PVC single cores, 105°C, 300V ................................................................................................................... UL-Style 1015, PVC single core, 600V .......................................................................................................................................... THREENORM, PVC single core, UL-Style 1013 and CSA 600V ................................................................................................................ FIVENORM, HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style 10269/UL-Standard 1063, 600V, 105°C ........................................................ THHN/THWN, 90°C, 600V, UL listed, PVC + nylon single core ........................................................................................................................ PVC single cores, According to CEI-20-22 II ........................................................................................................................................... HELUTHERM 145, 300V, flexible single core, cross-linked, halogen-free ................................................................................................... HELUTHERM 145, 600V, flexible single core, cross-linked, halogen-free ................................................................................................... UL-Style 3135, silicone single cores cable, 600V / 200°C, halogen-free ............................................................................................................ Single 600-J/-O, special single core cable, 0,6/1kV, meter marking ..................................................................................................... Single 600-CY -J/-O, special single core cable, Cu-screened, EMC-preferred type, meter marking .............................................................. Single 602-RC* -J/O, special single core cable for drag chains, 90°C, 600V, meter marking .................................................................. Single 602-RC* -CY -J/O, special single core cable for drag chains, 90°C, 600V, EMC-preferred type, meter marking ............................ MULTISPEED 600-PUR -J/-O, special single cores for drag chains, halogen-free, meter marking ............................................................ MULTISPEED 600-C-PUR -J/-O, special cable for drag chains, screened, halogen-free, EMC-preferred type, meter marking .......................... ® ®

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N 84

N 85 N 86 N 87 N 89 N 91 N 92 N 94 N 96 N 98

N 100 N 101 N 102 N 103 N 104 N 105 N 106 N 108 N 109 N 110 N 111 N 113 N 115 N 116 N 117 N 118 N 119 N 120 N 121 N 122 N 123 N 124 N 125

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Contents Description UL/CSA Servo, Feedback & Motor Cables TOPSERV 108 PVC, Motor cable without pair according to Siemens Standard 6FX5008 with PVC-outer sheath for fixed or not constantly movements 0,6/1kV ................................................................................................................................................................ TOPSERV 112 PVC, Servo cable with 1 signal pair according to Siemens Standard 6FX5008 and Lenze Standard with PVC-sheath for fixed or not constantly movements 0,6/1kV ................................................................................................................................................. TOPSERV 119 PVC, Servo cable with 2 signal pairs analogue Indramat Standard with PVC-sheath for fixed or not constantly movements 0,6/1kV .... TOPGEBER 511 PVC, Feedback cables according to Siemens-, Lenze- or Indramat Standard with PVC-sheath for fixed or not constantly movements . TOPSERV 109 PUR, PUR, high flexible motor cable for drag chain without pairs according to Siemens Standard 6FX8008-plus 0,6/1kV ....... TOPSERV 113 PUR, PUR, high flexible servo cable for drag chain with 1 signal pair according to Siemens Standard 6FX8008-plus and Lenze 0,6/1kV ................................................................................................................................................................... TOPSERV 121 PUR, PUR, high flexible servo cable for drag chain with 2 Signal pairs according to Indramat-Standard INK ....................... TOPGEBER 512 PUR, PUR, high flexible Feedback cable for drag chain according to Siemens, Indramat, Lenze and other Standards ......... TOPFLEX 600 VFD, EMC-preferred type, flexible motor power supply cable, oil-resistant, NFPA 79 Edition 2007 ................................................. TOPFLEX 650 VFD, EMC-preferred type, flexible motor power supply cable with control cores, oil-resistant, NFPA 79 Edition 2007 .......................... TOPSERV 600 VFD, EMC-preferred type, flexible motor power supply cable, oil-resistant, NFPA 79 Edition 2007 ....................................... TOPSERV 650 VFD, EMC-preferred type, flexible motor power supply cable with control cores, oil-resistant, NFPA 79 Edition 2007 .................... TOPFLEX -EMV-UV-2YSLCYK-J UL/CSA, Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking. ................................................................................................................................................................................ TOPFLEX -EMV-UV 2YSLCYK-J UL/CSA, Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking. ................................................................................................................................................................................ TOPFLEX -EMV-UV 2YSLC11Y-J UL/CSA, Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking. ................................................................................................................................................................................ TOPFLEX MOTOR EMV 1/1, triple-screened, low capacitance, 80°C 600V high flexible motor supply cable, meter markingrt ........................... TOPFLEX -MOTOR-EMV 3/3, triple-screened, low capacitance, 80°C, 600V, PUR flexible motor supply cable, meter marking ........................... TOPFLEX -MOTOR-EMV 103, low capacitance power supply cable 0,6/1kV, increased ampacity, meter marking ........................................... VERTEILERFLEX two-approvals, sensor actuator and distributor cables PVC, PUR, PVC/PUR ....................................................................... ®

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Cables to British Standard HELUKABEL BS 5308 Part 1, Instruments cable, core insulation PE or XLPE ................................................................................................. HELUKABEL BS 5308 Part 2, Instruments cable, core insulation PVC .......................................................................................................... HELUKABEL BS 5467, High voltage cable 0,6/1kV, armoured, sheath PVC ...................................................................................................... HELUKABEL BS 6724, High voltage cable 0,6/1kV, armoured, halogen-free ....................................................................................................

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Page N 127 N 128 N 129 N 130 N 131 N 132 N 134 N 135 N 137 N 138 N 139 N 140 N 141 N 143 N 145 N 147 N 148 N 150 N 151 N 154 N 155 N 156 N 157


JZ-602 JZ-603 JZ-600 UL/CSA H05VV-F/SJT H05VV-F/UL FROR CEI 20-22 II C.N.O.M.O JZ-602-CY

JZ-603-CY JZ-600-Y-CY UL/CSA JZ 604 TC TRAY CABLE TRAYCONTROL 500 TRAYCONTROL 530 TRAYCONTROL 600 TRAYCONTROL 670 JZ 604-FCY TC TRAY CABLE JZ 604-YCY TC TRAY CABLE TRAYCONTROL 500-C TRAYCONTROL 600-C TRAYCONTROL 300 TRAYCONTROL 300-C TRAYCONTROL 300 TP TRAYCONTROL 300-C TP JZ-602-PUR JZ-602-PUR DC/AC JZ-600 PUR JZ-602-C-PUR JZ-600-YC-PUR MEGAFLEX® 500 MEGAFLEX® 500-C MEGAFLEX® 600 MEGAFLEX® 600-C MULTIFLEX 600 MULTIFLEX 600-C Photo: HELUKABEL®

UL/CSA Control Cables

N6

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JZ-602 two approvals control cable, 90°C, 600V, oil resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PVC to UL CSA AWM I/II A/B Style 2587 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and class 43 to UL-Std. 1581 Ⴠ Black conductors with consecutive numbering in white Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath YM5, to DIN VDE 0207 part 5 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils and water based coolants Ⴠ The outer sheath is approved with an improved oil-resistance-test Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: JZ-602-CY, see page N 17

Application UL-approved and CSA certified flexible control cable rated at 600 V. Used in machine tools, control systems, connection between control panels and machines, assembly lines and other industrial equipment. Suitable for installation in dry, moist or wet environment and moderate flexing applications. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 83090 83091 83092 83093 83094 83100 83101 83095 83096 83097 83098 83099 83080 83081 83565 83082 83083 83084 83102 83103 83085 83086 83087 83088 83089 83070 83071 83072 83073 83074

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 8 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 2 x 1 3 G 1 3 x 1 4 G 1 5 G 1 7 G 1 8 G 1 9 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5

AWG-No. Outer Ø approx. mm 20 5,8 20 6,2 20 6,6 20 7,2 20 7,8 20 8,4 20 10,3 20 10,8 20 12,8 20 15,4 20 17,6 20 19,7 18 6,2 18 6,6 18 6,6 18 7,2 18 7,8 18 8,4 18 9,4 18 11,0 18 11,7 18 14,0 18 17,0 18 19,2 18 21,0 16 6,8 16 7,4 16 8,0 16 8,6 16 9,7

Cop. weight kg / km 9,6 14,0 19,0 24,0 34,0 38,4 43,2 58,0 86,0 120,0 163,0 197,0 19,2 27,0 27,0 38,4 48,0 67,0 76,8 86,4 115,2 173,0 240,0 326,0 394,0 28,8 44,0 58,0 72,0 101,0

Weight approx. kg / km 49,0 58,0 69,0 84,0 123,0 140,0 177,0 192,0 256,0 358,0 487,0 580,0 53,0 61,0 61,0 74,0 90,0 130,0 144,0 180,0 198,0 274,0 384,0 494,0 508,0 73,0 94,0 117,0 140,0 186,0

Part no. 83104 83075 83076 83077 83078 83079 83060 83061 83062 83063 83064 83065 83066 83067 83068 83069 83051 83052 83053 83054 83041 83042 83043 83044 83031 83032 83033 83034

No.cores x cross-sec. mm² 9 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 19 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10

AWG-No. Outer Ø approx. mm 16 12,7 16 13,3 16 15,7 16 18,8 16 22,0 16 23,6 14 8,1 14 8,6 14 10,0 14 10,8 14 12,0 14 15,5 14 16,6 14 19,5 14 19,5 14 23,8 12 11,1 12 12,4 12 13,7 12 15,0 10 12,8 10 14,1 10 15,7 10 17,7 8 16,8 8 18,3 8 20,1 8 22,4

Cop. weight kg / km 129,7 173,0 260,0 360,0 490,0 590,0 48,0 72,0 96,0 120,0 168,0 216,0 288,0 432,0 456,0 600,0 115,0 154,0 192,0 269,0 173,0 231,0 288,0 403,0 288,0 384,0 480,0 672,0

Weight approx. kg / km 244,0 319,0 451,0 625,0 840,0 1032,0 115,0 143,0 185,0 221,0 293,0 429,0 563,0 854,0 914,0 1188,0 232,0 298,0 358,0 460,0 360,0 402,0 484,0 630,0 535,0 653,0 786,0 1100,0

Continuation Ⴇ

N7


JZ-602 two approvals control cable, 90°C, 600V, oil resistant, meter marking

Part no. 83020 83021 83022 83023 83024 83011 83012 83013 83014 83001 83002 83003 83004 83005 83006

No.cores x cross-sec. mm² 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50

AWG-No. Outer Ø approx. mm 6 20,0 6 21,3 6 23,8 6 26,6 6 29,4 4 24,7 4 27,8 4 30,5 4 35,5 2 29,4 2 32,6 2 36,3 1 31,2 1 36,8 1 38,7

Cop. weight kg / km 307,0 461,0 615,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 1008,0 1344,0 1680,0 1440,0 1920,0 2400,0

Weight approx. kg / km 640,0 810,0 1045,0 1260,0 1760,0 1180,0 1507,0 1858,0 2830,0 1590,0 2123,0 2612,0 2652,0 3058,0 4093,0

Part no. 83007 83008 83009 83010 83015 83016 83017 83018 83019

No.cores x cross-sec. mm² 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 5 G 120

AWG-No. Outer Ø approx. mm 2/0 39,2 2/0 42,6 2/0 48,4 3/0 42,1 3/0 47,5 3/0 51,2 4/0 47,8 4/0 54,6 4/0 59,0

Cop. weight kg / km 2016,0 2688,0 3360,0 2736,0 3648,0 4560,0 3456,0 4608,0 5760,0

Weight approx. kg / km 3307,0 4254,0 5661,0 4867,0 5762,0 7208,0 5580,0 7280,0 8692,0

Dimensions and specifications may be changed without prior notice. (RN01)

N

Carrying out a flame test according to the American standard UL 1581 at our Windsbach factory.

N8


JZ-603 Multi approvals control cable, oil resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable with oil resistant outer sheath to DIN VDE 0281 part 13, HD 21.13 S1 and to UL-Style 2587 Ⴠ Temperature range flexing -5 °C to +70 °C (HAR) -5 °C to +90 °C (UL+CSA) fixed installation -40 °C to +70 °C (HAR) -40 °C to +90 °C (UL+CSA) Ⴠ Nominal voltage U0/U 300/500 V (HAR) U 600 V (UL+CSA) Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI1, to DIN VDE 0281 part 1, HD 21.1S2 and class 43 to UL-Std. 1581 Ⴠ Black cores with white continuous numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM5 oil resistant, to DIN VDE 0281 part 1, HD 21.1 S4 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Oil resistant as per HD/EN 60811-2-1, UL 1581 part 50.182 Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL-VW1. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ The follwing amendments in the cable designation result from the new DIN VDE 0281 part 13 / harmonised in accordance with HD 21.13S1: NYSLYÖ-J (new: H05VV5-F) and NYSLYCYÖ-J (new: H05VVC4V5-K). SEV-approval is no longer applicable as a result of the harmonisation. Ⴠ screened analogue type: JZ-603-CY, see page N 19

Application UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements in dry, moist and wet rooms but not for open air. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 83704 83650 83651 83652 83653 83654 83655 83656 83657 83658 83659 83660 83705 83661 83662 83663 83664 83665 83666 83667 83668 83669 83670 83671 83706 83672 83673 83674 83675 83676 83677 83678

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1

AWG-No. Outer Ø approx. mm 20 5,8 20 6,1 20 6,7 20 7,3 20 8,8 20 11,1 20 12,9 20 16,0 20 17,7 20 19,5 20 21,3 20 23,8 19 6,1 19 6,5 19 7,1 19 7,9 19 9,5 19 11,6 19 13,9 19 17,1 19 19,1 19 20,9 19 23,0 19 25,3 18 6,4 18 6,8 18 7,5 18 8,4 18 10,0 18 12,5 18 14,7 18 18,0

Cop. weight kg / km 9,6 14,0 19,0 24,0 34,0 58,0 86,0 120,0 163,0 197,0 240,0 293,0 14,4 22,0 29,0 36,0 50,0 86,0 130,0 180,0 245,0 296,0 360,0 439,0 19,2 29,0 39,0 48,0 67,0 115,0 173,0 240,0

Weight approx. kg / km 52,0 63,0 69,0 87,0 119,0 198,0 266,0 380,0 508,0 594,0 715,0 840,0 66,0 76,0 85,0 113,0 144,0 245,0 327,0 466,0 626,0 747,0 896,0 1070,0 70,0 88,0 99,0 132,0 170,0 285,0 405,0 570,0

Dimensions and specifications may be changed without prior notice. (RN01)

N9

Part no. 83679 83680 83681 83682 83707 83683 83684 83685 83686 83687 83688 83689 83690 83691 83692 83693 83708 83694 83695 83696 83697 83698 83699 83700 83701 83702 83703

No.cores x cross-sec. mm² 34 G 1 41 G 1 50 G 1 61 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 34 G 2,5 50 G 2,5 61 G 2,5

AWG-No. Outer Ø approx. mm 18 20,3 18 22,4 18 24,3 18 26,8 16 7,4 16 8,0 16 8,7 16 9,8 16 11,9 16 14,5 16 17,4 16 21,3 16 24,1 16 26,2 16 28,8 16 31,5 14 9,1 14 9,9 14 11,0 14 12,0 14 14,6 14 18,1 14 22,1 14 26,5 14 29,9 14 35,2 14 38,4

Cop. weight kg / km 326,0 394,0 480,0 586,0 28,8 43,0 58,0 72,0 101,0 173,0 259,0 360,0 490,0 591,0 720,0 878,0 48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 816,0 1200,0 1464,0

Weight approx. kg / km 742,0 885,0 1071,0 1265,0 91,0 110,0 141,0 167,0 225,0 361,0 518,0 730,0 945,0 1135,0 1381,0 1640,0 125,0 169,0 209,0 256,0 340,0 579,0 851,0 1175,0 1529,0 2290,0 2724,0


JZ-600 UL/CSA flexible, number coded, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables Adapted to DIN VDE 0276 part 627, DIN VDE 0281 part 13, with insulation thickness for 1 kV type and UL-Std. 758 Style 21179 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage 1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating as per DIN VDE 0298 Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, as per DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Separating foil Special PVC outer sheath TM2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Colour black (RAL 9005) or grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ Resistant to ultra violet rays (building with black jacket) Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW1, FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-600-Y-CY UL/CSA, see page N 20

Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black jacket). Is not suitable to be used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x Jacket cross-sec. colour mm² black 11815 2 x 0,5 11816 3 G 0,5 11817 4 G 0,5 11818 5 G 0,5 11819 7 G 0,5 11820 12 G 0,5 11821 18 G 0,5 11822 25 G 0,5 11823 2 x 0,75 11824 3 G 0,75 11825 4 G 0,75 11826 5 G 0,75 11827 7 G 0,75 11828 12 G 0,75 11829 18 G 0,75 11830 25 G 0,75 11831 2 x 1 11832 3 G 1 11833 4 G 1 11834 5 G 1 11835 7 G 1 11836 12 G 1 11837 18 G 1 11838 25 G 1 11839 2 x 1,5 11840 3 G 1,5 11841 4 G 1,5 11842 5 G 1,5 11843 7 G 1,5 11844 12 G 1,5 11845 18 G 1,5 11846 25 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16

Outer Ø Cop. approx. mm weight kg / km 6,4 6,8 7,6 8,2 9,8 12,2 14,4 17,2 6,8 7,2 8,0 8,8 10,7 13,1 15,6 18,9 7,4 8,0 8,8 9,8 11,7 14,5 17,3 21,1 8,4 9,1 9,9 11,0 13,3 16,6 19,7 23,9

9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 19,2 29,2 38,4 48,0 67,0 115,0 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0

Weight approx. kg / km 56,0 68,0 100,0 117,0 138,0 200,0 276,0 335,0 66,0 74,0 126,0 140,0 190,0 257,0 362,0 486,0 80,0 96,0 100,0 130,0 170,0 290,0 405,0 570,0 95,0 112,0 139,0 170,0 225,0 370,0 520,0 730,0

Part no. No.cores x Jacket cross-sec. colour mm² grey 11880 2 x 0,5 11881 3 G 0,5 11882 4 G 0,5 11883 5 G 0,5 11884 7 G 0,5 11885 12 G 0,5 11886 18 G 0,5 11887 25 G 0,5 11888 2 x 0,75 11889 3 G 0,75 11890 4 G 0,75 11891 5 G 0,75 11892 7 G 0,75 11893 12 G 0,75 11894 18 G 0,75 11895 25 G 0,75 11896 2 x 1 11897 3 G 1 11898 4 G 1 11899 5 G 1 11900 7 G 1 11901 12 G 1 11902 18 G 1 11903 25 G 1 11904 2 x 1,5 11905 3 G 1,5 11906 4 G 1,5 11907 5 G 1,5 11908 7 G 1,5 11909 12 G 1,5 11910 18 G 1,5 11911 25 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16

Outer Ø Cop. approx. mm weight kg / km 6,4 6,8 7,6 8,2 9,8 12,2 14,4 17,2 6,8 7,2 8,0 8,8 10,7 13,1 15,6 18,9 7,4 8,0 8,8 9,8 11,7 14,5 17,3 21,1 8,4 9,1 9,9 11,0 13,3 16,6 19,7 23,9

9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 19,2 29,2 38,4 48,0 67,0 115,0 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0

Weight approx. kg / km 56,0 68,0 100,0 117,0 138,0 200,0 276,0 335,0 66,0 74,0 126,0 140,0 190,0 257,0 362,0 486,0 80,0 96,0 100,0 130,0 170,0 290,0 405,0 570,0 95,0 112,0 139,0 170,0 225,0 370,0 520,0 730,0

Continuation Ⴇ

N 10

N


JZ-600 UL/CSA flexible, number coded, 0,6/1kV, meter marking Part no. No.cores x Jacket cross-sec. colour mm² black 11847 2 x 2,5 11848 3 G 2,5 11849 4 G 2,5 11850 5 G 2,5 11851 7 G 2,5 11852 12 G 2,5 11853 18 G 2,5 11854 25 G 2,5 11855 2 x 4 11856 3 G 4 11857 4 G 4 11858 5 G 4 11859 7 G 4 11860 12 G 4 11861 3 G 6 11862 4 G 6 11863 5 G 6 11864 7 G 6 11865 3 G 10 11866 4 G 10 11867 5 G 10 11868 7 G 10 11869 3 G 16 11870 4 G 16 11871 5 G 16 11872 7 G 16 11873 3 G 25 11874 4 G 25 11875 5 G 25 11876 7 G 25

AWG-No.

14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4

Outer Ø Cop. approx. mm weight kg / km 9,4 9,9 11,1 12,4 15,0 18,4 22,0 26,9 11,4 12,3 13,8 15,3 16,8 22,9 14,1 15,6 17,3 19,3 16,5 18,1 20,5 22,5 19,6 21,7 24,2 25,7 24,0 26,9 29,4 32,8

48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 77,0 115,0 154,0 192,0 269,0 461,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0

Weight approx. kg / km 160,0 175,0 203,0 251,0 330,0 553,0 795,0 1110,0 180,0 230,0 310,0 410,0 540,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 760,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 2900,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 11

Part no. No.cores x Jacket cross-sec. colour mm² grey 11912 2 x 2,5 11913 3 G 2,5 11914 4 G 2,5 11915 5 G 2,5 11916 7 G 2,5 11917 12 G 2,5 11918 18 G 2,5 11919 25 G 2,5 11920 2 x 4 11921 3 G 4 11922 4 G 4 11923 5 G 4 11924 7 G 4 11925 12 G 4 11926 3 G 6 11927 4 G 6 11928 5 G 6 11929 7 G 6 11930 3 G 10 11931 4 G 10 11932 5 G 10 11933 7 G 10 11934 3 G 16 11935 4 G 16 11936 5 G 16 11937 7 G 16 11938 3 G 25 11939 4 G 25 11940 5 G 25 11941 7 G 25

AWG-No.

14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4

Outer Ø Cop. approx. mm weight kg / km 9,4 9,9 11,1 12,4 15,0 18,4 22,0 26,9 11,4 12,3 13,8 15,3 16,8 22,9 14,1 15,6 17,3 19,3 16,5 18,4 20,5 22,5 19,6 21,7 24,2 25,7 24,0 26,9 29,3 32,6

48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 77,0 115,0 154,0 192,0 269,0 461,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0

Weight approx. kg / km 160,0 175,0 203,0 251,0 330,0 553,0 795,0 1110,0 180,0 230,0 310,0 410,0 540,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 760,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 2900,0


H05VV-F/SJT 300V, according to DIN VDE 0281 and UL 62

Technical data

Cable structure

Properties

Ⴠ PVC control cable to DIN VDE 0281 part 5 and part 2, IEC 60227-5, HD 21.5 S3 and UL-Std. 62 and CSA 22.2 No. 49 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage DIN VDE 0281 = U0/U 300/500 V UL 62 = U 300 V CSA = U 300 V Ⴠ Test voltage 2500 V, 5 min. Ⴠ Breakdown voltage min. 5000 V Ⴠ Spark-Test 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5, HD 383 and UL-Std. 62 Ⴠ PVC insulation TI2 to DIN VDE 0281 part 1 and class 43 to UL-Std. 62 (Table 50.182, UL-Std. 1581) according to CSA-Std. C 22.2 No 49 Type SJT Ⴠ Core identification according to colour code DIN VDE 0293-308, one coloured Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Core stranded with optimal lay-length Ⴠ PVC outer jacket TM2 to DIN VDE 0281 part 1 and class 43 to UL-Std. 62 (Table 50.182, UL-Std. 1581) according to CSA-Std. C 22.2 No 49 Type SJT Ⴠ Jacket colour black, white or grey

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core.

Application These flexible PVC control cables, VDE-HAR-UL-CSA approved, are designed for the export and also for the export-orientated-equipment. These cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens and offices, also for household appliances in damp and wet areas, e.g. refrigerators, washing machines, spin-driver etc., as far as this cable is admitted to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures, partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 28034 2 x 1 28066 2 x 1 28050 2 x 1 28035 3 G 1 28067 3 G 1 28051 3 G 1 28036 4 G 1 28068 4 G 1 28052 4 G 1 28037 5 G 1 28069 5 G 1 28053 5 G 1 28038 2 x 1,5 28070 2 x 1,5 28054 2 x 1,5 28039 3 G 1,5 28071 3 G 1,5 28055 3 G 1,5 28040 4 G 1,5 28072 4 G 1,5 28056 4 G 1,5 28041 5 G 1,5 28073 5 G 1,5 28057 5 G 1,5

Jacket colour black grey white black grey white black grey white black grey white black grey white black grey white black grey white black grey white

Outer Ø approx. mm

7,3 7,3 7,3 7,8 7,8 7,8 8,6 8,6 8,6 9,4 9,4 9,4 7,9 7,9 7,9 8,4 8,4 8,4 9,3 9,3 9,3 10,4 10,4 10,4

Cop. Weight AWG-No. weight approx. kg / km kg / km 19,2 56,0 17 19,2 56,0 17 19,2 56,0 17 28,8 73,0 17 28,8 73,0 17 28,8 73,0 17 38,4 86,0 17 38,4 86,0 17 38,4 86,0 17 48,0 105,0 17 48,0 105,0 17 48,0 105,0 17 28,8 82,0 16 28,8 82,0 16 28,8 82,0 16 44,0 96,0 16 44,0 96,0 16 44,0 96,0 16 58,0 117,0 16 58,0 117,0 16 58,0 117,0 16 72,0 144,0 16 72,0 144,0 16 72,0 144,0 16

Part no. No.cores x cross-sec. mm² 28042 2 x 2,5 28074 2 x 2,5 28058 2 x 2,5 28043 3 G 2,5 28075 3 G 2,5 28059 3 G 2,5 28044 4 G 2,5 28076 4 G 2,5 28060 4 G 2,5 28045 5 G 2,5 28077 5 G 2,5 28061 5 G 2,5 28046 2 x 4 28078 2 x 4 28062 2 x 4 28047 3 G 4 28079 3 G 4 28063 3 G 4 28048 4 G 4 28080 4 G 4 28064 4 G 4 28049 5 G 4 28081 5 G 4 28065 5 G 4

Jacket colour black grey white black grey white black grey white black grey white black grey white black grey white black grey white black grey white

Outer Ø approx. mm

9,2 9,2 9,2 10,0 10,0 10,0 10,9 10,9 10,9 12,2 12,2 12,2 10,6 10,6 10,6 11,5 11,5 11,5 12,4 12,4 12,4 14,1 14,1 14,1

Cop. Weight AWG-No. weight approx. kg / km kg / km 48,0 118,0 14 48,0 118,0 14 48,0 118,0 14 72,0 152,0 14 72,0 152,0 14 72,0 152,0 14 96,0 192,0 14 96,0 192,0 14 96,0 192,0 14 120,0 243,0 14 120,0 243,0 14 120,0 243,0 14 76,8 195,0 12 76,8 195,0 12 76,8 195,0 12 115,0 235,0 12 115,0 235,0 12 115,0 235,0 12 154,0 300,0 12 154,0 300,0 12 154,0 300,0 12 192,0 361,0 12 192,0 361,0 12 192,0 361,0 12

Dimensions and specifications may be changed without prior notice. (RN01)

N 12

N


H05VV-F/SJT 300V, according to DIN VDE 0281 and UL 62

Technical data

Cable structure

Properties

Ⴠ PVC control cable to DIN VDE 0281 part 5 and part 2, IEC 60227-5, HD 21.5 S3 and UL-Std. 62 and CSA 22.2 No. 49 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage DIN VDE 0281 = U0/U 300/500 V UL 62 = U 300 V CSA = U 300 V Ⴠ Test voltage 2500 V, 5 min. Ⴠ Breakdown voltage min. 5000 V Ⴠ Spark-Test 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire stranded conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5, HD 383 and UL-Std. 62 Ⴠ PVC insulation TI2 to DIN VDE 0281 part 1 and class 43 to UL-Std. 62 (Table 50.182, UL-Std. 1581) according to CSA-Std. C 22.2 No 49 Type SJT Ⴠ Core identification according to colour code DIN VDE 0293-308, one coloured Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Core stranded with optimal lay-length Ⴠ PVC outer jacket TM2 to DIN VDE 0281 part 1 and class 43 to UL-Std. 62 (Table 50.182, UL-Std. 1581) according to CSA-Std. C 22.2 No 49 Type SJT Ⴠ Jacket colour by request

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ Colour code: 0 = RAL 5015, blue 1 = RAL 6018, green 2 = RAL 8003, brown 3 = RAL 1021, yellow 4 = RAL 3000, red 5 = RAL 2003, orange 6 = RAL 4005, violet 7 = gold 8 = dusky gold Ⴠ Please add the individual part no. for order with the identification colour code. Further colours on request.

Application These flexible PVC control cables, VDE-HAR-UL-CSA approved, are designed for the export and also for the export-orientated-equipment. These cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens and offices, also for household appliances in damp and wet areas, e.g. refrigerators, washing machines, spin-driver etc., as far as this cable is admitted to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures, partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 3110_ 3111_ 3112_ 3113_ 3114_ 3115_ 3116_ 3117_

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5

Outer Ø Cop. approx. mm weight kg / km 7,3 19,2 7,8 28,8 8,6 38,4 9,4 48,0 7,9 28,8 8,4 44,0 9,3 58,0 10,4 72,0

Weight approx. kg / km 56,0 73,0 86,0 105,0 82,0 96,0 117,0 144,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RN01)

N 13

17 17 17 17 16 16 16 16

Part no. 3118_ 3119_ 3120_ 3121_ 3122_ 3123_ 3124_ 3125_

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4

Outer Ø Cop. approx. mm weight kg / km 9,2 48,0 10,0 72,0 10,9 96,0 12,2 120,0 10,6 76,8 11,5 115,0 12,4 154,0 14,1 192,0

Weight approx. kg / km 118,0 152,0 192,0 243,0 195,0 235,0 300,0 361,0

AWG-No. 14 14 14 14 12 12 12 12


H05VV-F/UL 500 V, according to DIN VDE 0281 and UL-Style 20195

Technical data

Cable structure

Properties

Ⴠ PVC control cable to DIN VDE 0281 part 5 and part 2, IEC 60227-5, HD 21.5 S3 and UL-Subj. 758 AWM-Style 20195 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage DIN VDE 0281 = U0/U 300/500 V UL-Style 20195 = U0/U 300/500 V Ⴠ Test voltage 2500 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5, HD 383 and to UL-Std. 62 Ⴠ PVC core insulation TI2 to DIN VDE 0281 part 1 Ⴠ Cores colour coded to DIN VDE 0293-308 Ⴠ Green-yellow earth core, 3 cores and above Ⴠ Core stranded in layers with optimal lay-length Ⴠ PVC outer jacket, colour by request Ⴠ PVC outer jacket TM2 to DIN VDE 0281 part 1

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Colour code: 0 = RAL 9005, black 1 = RAL 9003, white 2 = RAL 5015, blue 3 = RAL 6018, green 4 = RAL 8003, brown 5 = RAL 1021, yellow 6 = RAL 3000, red 7 = RAL 2003, orange 8 = RAL 4005, violet 9 = RAL 7001/7032, grey Ⴠ Please add the individual part no. for order with the identification colour code. Further colours on request.

Application These flexible PVC control cables, VDE-HAR-AWM approved, are designed for the export and also for the export-orientated-equipment. These cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens and offices, also for household appliances in damp and wet areas, e.g. refrigerators, washing machines, spin-driver etc., as far as this cable is admitted to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures, partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 3269_ 3270_ 3271_ 3272_ 3273_ 3274_ 3275_ 3276_ 3277_ 3278_

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 2 x 1,5 3 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,4 14,4 6,8 21,6 7,4 29,0 8,3 36,0 7,3 19,0 7,8 29,0 8,6 38,0 9,4 48,0 7,9 29,0 8,4 43,0

Weight approx. kg / km 50,0 60,0 73,0 88,0 57,0 73,0 85,0 105,0 82,0 95,0

AWG-No. 18 18 18 18 17 17 17 17 16 16

Part no. 3279_ 3280_ 3281_ 3282_ 3283_

No.cores x cross-sec. mm² 4 G 1,5 5 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 9,3 58,0 10,4 72,0 10,0 72,0 10,9 96,0 12,2 120,0

Weight approx. kg / km 117,0 144,0 152,0 192,0 243,0

AWG-No. 16 16 14 14 14

Dimensions and specifications may be changed without prior notice. (RN01)

N 14

N


FROR CEI 20-22 II

Technical data

Cable structure

Properties

Ⴠ Special PVC-sheath flexible cord as per Italian standard CEI 20-22 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -35 °C to +70 °C Ⴠ Nominal voltage to 5 cores U0/U 450/750 V at 7 cores U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (80 Mrad) Ⴠ Minimum bending radius approx. 10x cable ø

Ⴠ Bare copper conductor, fine wire stranded to CEI 20-29 cl. 5 Ⴠ Special PVC compound Mi R 2 Ⴠ Colour coded up and to 4 cores to HELUKABEL®-JB colour code see Technical Informations Ⴠ As of 5 cores black with continuous white number printing Ⴠ Green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath Ⴠ Sheath colour grey, similar to RAL 7035, with printing CEI 20-22 II

Ⴠ Oil- and petrol resistant as per CEI 20-22 II Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ PVC self-extinguishing and flame retardant, test methods analog to IEC 60332-3 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Well known companies (FIAT, COMAU, etc.) use this cable for measurement and control purposes on machine tools and conveyors, as well as on production lines in equipment production and for special mechanical engineering. These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. Due to special conductor insulation- and sheath compound, this cable is flame resistant in case of fire and self-extinguishing. The good oil- and petrol resistance allows the usage of this cable also in problem areas. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 60250 60251 60252 60253 60254 60255 60256 60284 60285 60257 60258 60259 60260 60261 60262 60263 60264 60265 60266 60267 60286 60268 60269

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 27 G 1 33 G 1 34 G 1 42 G 1 50 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 37 G 1,5 42 G 1,5 50 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,5 29,0 9,5 39,0 10,5 48,0 10,8 67,0 13,8 115,0 16,5 173,0 19,5 240,0 20,0 259,0 20,8 317,0 21,0 326,0 23,3 405,0 25,0 480,0 9,6 43,0 11,0 58,0 12,0 72,0 12,5 101,0 16,0 173,0 18,8 259,0 23,0 360,0 26,0 490,0 26,5 533,0 29,5 605,0 30,5 720,0

Weight approx. kg / km 85,0 100,0 123,0 160,0 270,0 380,0 500,0 560,0 700,0 720,0 800,0 1050,0 105,0 150,0 190,0 220,0 350,0 515,0 705,0 990,0 1005,0 1080,0 1330,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RN01)

N 15

17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16

Part no. 60287 60270 60271 60272 60273 60274 60275 60276 60277 60278 60279 60280 60281 60282 60283

No.cores x cross-sec. mm² 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 4 G 4 7 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95

Outer Ø Cop. approx. mm weight kg / km 11,3 72,0 12,3 96,0 12,6 120,0 14,5 168,0 18,0 288,0 14,0 154,0 16,0 269,0 16,0 230,0 19,0 384,0 23,0 614,0 28,0 960,0 31,0 1344,0 37,0 1920,0 43,0 2688,0 50,0 3648,0

Weight approx. kg / km 190,0 215,0 270,0 350,0 550,0 300,0 500,0 430,0 700,0 1000,0 1550,0 2070,0 2850,0 4000,0 5400,0

AWG-No. 14 14 14 14 14 12 12 10 8 6 4 2 1 2/0 3/0


C.N.O.M.O Type N05VV5-F according to NFC 32-207

Technical data

Cable structure

Properties

Ⴠ Special PVC based core insulation Ⴠ As per to the french motor industry standard for tool machines 04-24-22 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 500 V Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (80 Mrad) Ⴠ Minimum bending radius 15x cable ø

Plain copper conductors Special core insulation Cores laid up Cores available in either red or black with white figure imprint Ⴠ Green-yellow earth core Ⴠ PVC outer jacket grey

Ⴠ PVC self-extinguishing and flame retardant, text method B and IEC 60332-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Resistant to Oil Petrol Cutting oil according to C.N.O.M.O recommendation E 03.40.150N

Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Further types and sizes available on request.

Application These cables are constructed specially for the french automobile industries and used for the installation in tool making machines, production lines, industrial plants, air conditioning as well as for use in steel production. These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 60000 60001 60002 60003 60004 60005 60006 60007 60008 60009 60010 60011 60012 60013 60014 60015 60016 60017 60018 60019 60020 60021 60022 60023 60024 60025 60026 60027 60028 60029 60030 60031 60032 60033

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 12 G 0,75 18 G 0,75 27 G 0,75 36 G 0,75 48 G 0,75 60 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 12 G 1 18 G 1 27 G 1 36 G 1 48 G 1 60 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 12 G 1,5 18 G 1,5 24 G 1,5 27 G 1,5 36 G 1,5 48 G 1,5 60 G 1,5

Outer Ø Cop. approx. mm weight kg / km 6,2 14,4 6,6 21,6 7,2 29,0 8,0 36,0 8,9 50,0 11,6 86,0 13,9 144,0 17,2 230,0 19,7 288,0 22,8 360,0 24,9 439,0 6,5 19,0 6,9 29,0 7,7 38,0 8,5 48,0 9,2 67,0 12,4 115,0 15,2 192,0 18,7 308,0 21,1 384,0 24,3 480,0 26,4 586,0 7,5 29,0 8,1 43,0 9,1 58,0 10,1 72,0 11,0 101,0 15,1 173,0 17,9 263,0 21,0 341,0 21,8 372,0 24,5 498,0 28,4 641,0 31,3 878,0

Weight approx. kg / km 50,0 59,0 72,0 87,0 105,0 175,0 267,0 404,0 503,0 670,0 805,0 56,0 72,0 84,0 104,0 124,0 219,0 314,0 485,0 620,0 809,0 1000,0 76,0 94,0 116,0 143,0 173,0 307,0 464,0 629,0 708,0 985,0 1175,0 1415,0

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 60034 60035 60036 60037 60038 60039 60040 60041 60042 60043 60044 60045 60046 60047 60048 60049 60050 60051

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 2 x 6 3 G 6 4 G 6 5 G 6 2 x 10 3 G 10 4 G 10 5 G 10

Outer Ø Cop. approx. mm weight kg / km 10,5 48,0 11,0 72,0 12,0 96,0 13,1 120,0 15,0 168,0 18,0 288,0 10,4 77,0 11,3 115,0 12,8 154,0 14,2 192,0 11,6 115,0 12,7 173,0 14,2 230,0 15,7 288,0 15,0 194,0 16,6 288,0 18,4 384,0 20,9 480,0

Weight approx. kg / km 122,0 151,0 191,0 244,0 292,0 524,0 178,0 230,0 300,0 362,0 218,0 325,0 481,0 584,0 505,0 610,0 736,0 913,0

AWG-No. 14 14 14 14 14 14 12 12 12 12 10 10 10 10 8 8 8 8

Dimensions and specifications may be changed without prior notice. (RN01)

N 16

N


JZ-602-CY EMC-preferred type, 90°C 600V, screened two approvals control cable, oil resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC-insulated sheathed cable according to UL AWM Style 10012 (core insulation) Style 2587 and CSA Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage according to UL+CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and class 43 to UL-Std. 1581 Ⴠ Cores black with sequential numbering imprinted in white Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath YM5 to DIN VDE 0207 part 5 Ⴠ Braided screen of tinned Cu wires approx. 85% coverage Ⴠ Special PVC outer sheath YM5, to DIN VDE 0207 part 5 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils and refrigerants. The outer sheath is approved with an improved oil-resistance-test. Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ unscreened analogue type: JZ-602, see page N 7

Application UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist or wet environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. The thick braiding screen ensures compliance with electromagnetic requirements. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 82990 82991 82992 82993 82994 82995 82996 82997 82998 82999 83000 82979 82980 82981 82982 82983 82984 82985 82986 82987 82988 82989 82968 82969 82970 82971 82972 82973 82974 82975 82976

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5

AWG-No. Outer Ø approx. mm 20 7,7 20 8,0 20 8,6 20 9,2 20 10,0 20 11,8 20 13,0 20 15,2 20 18,2 20 20,1 20 22,4 18 8,1 18 8,4 18 9,3 18 10,0 18 10,7 18 12,7 18 14,0 18 16,4 18 19,7 18 22,1 18 24,5 16 8,7 16 9,4 16 10,2 16 11,0 16 12,0 16 14,2 16 15,6 16 18,7 16 22,6

Cop. weight kg / km 35,0 42,0 47,0 56,0 69,0 87,0 108,0 145,0 240,0 312,0 348,0 50,0 60,0 71,0 88,0 111,0 139,0 184,0 260,0 349,0 486,0 531,0 63,0 80,0 97,0 119,0 147,0 182,0 267,0 374,0 526,0

Weight approx. kg / km 93,0 124,0 133,0 153,0 191,0 243,0 322,0 374,0 436,0 560,0 663,0 107,0 130,0 155,0 181,0 209,0 321,0 341,0 473,0 650,0 781,0 892,0 136,0 165,0 192,0 224,0 273,0 340,0 461,0 674,0 950,0

Part no. 82977 82978 82959 82960 82961 82962 82963 82964 82965 82966 82967 82954 82955 82956 82957 82958 82949 82950 82951 82952 82953 82945 82946 82947 82948 82941 82942

No.cores x cross-sec. mm² 34 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 x 4 2 G 6 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16

AWG-No. Outer Ø approx. mm 16 25,5 16 27,4 14 10,3 14 10,8 14 11,7 14 13,0 14 14,2 14 15,8 14 17,1 14 18,9 14 27,8 12 12,5 12 13,1 12 14,4 12 15,8 12 17,6 10 14,2 10 15,1 10 16,5 10 18,3 10 20,9 8 19,1 8 21,1 8 23,6 8 26,4 6 24,3 6 27,5

Cop. weight kg / km 629,0 801,0 96,0 144,0 148,0 181,0 255,0 309,0 441,0 570,0 738,0 120,0 174,0 230,0 273,0 316,0 173,0 240,0 305,0 439,0 505,0 350,0 535,0 592,0 810,0 585,0 740,0

Weight approx. kg / km 1203,0 1588,0 173,0 220,0 270,0 329,0 428,0 580,0 761,0 1140,0 1551,0 209,0 310,0 456,0 532,0 737,0 318,0 411,0 572,0 732,0 961,0 741,0 988,0 1202,0 1743,0 1088,0 1662,0

Continuation Ⴇ

N 17


JZ-602-CY EMC-preferred type, 90°C 600V, screened two approvals control cable, oil resistant, meter marking

Part no. 82943 82944 82937 82938 82939 82940 82934 82935 82936 82488 82780 82781 82782 82783 82914 82915 82916 82917

No.cores x cross-sec. mm² 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95

AWG-No. Outer Ø approx. mm 6 31,2 6 34,1 4 29,9 4 32,9 4 36,4 4 39,0 2 32,8 2 36,3 2 39,9 1 35,0 1 41,0 1 44,4 2/0 41,4 2/0 46,7 2/0 50,6 3/0 46,2 3/0 51,2 3/0 56,1

Cop. weight kg / km 895,0 1282,0 1070,0 1140,0 1380,0 1870,0 1240,0 1576,0 1930,0 1675,0 2155,0 2794,0 2288,0 3120,0 3705,0 3010,0 4043,0 5026,0

Weight approx. kg / km 2021,0 2720,0 1947,0 2591,0 3197,0 4530,0 2701,0 3277,0 4530,0 2870,0 3960,0 4371,0 3647,0 4882,0 5876,0 4751,0 6368,0 7843,0

Part no. 82918 82919 82920

No.cores x cross-sec. mm² 3 G 120 4 G 120 5 G 120

AWG-No. Outer Ø approx. mm 4/0 52,0 4/0 58,7 4/0 62,7

Cop. weight kg / km 3812,0 5069,0 5877,0

Weight approx. kg / km 5899,0 8010,0 9205,0

Dimensions and specifications may be changed without prior notice. (RN01)

Insulating, shrinking, braided and temperature protection tubes Braided hoses High temperature protection Insulation tubes Heat-shrink tubes End caps

N

You can find insulating, shrinking, braided and temperature protection tubes in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 18


JZ-603-CY Multi approvals control cable, Cu-screened, EMC-preferred, oil resistant, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable with oil resistant outer sheath to DIN VDE 0281 part 13, HD 21.13 S1 and to UL-Style 2587 Ⴠ Temperature range flexing -5 °C to +70 °C (HAR) -5 °C to +90 °C (UL+CSA) fixed installation -40 °C to +70 °C (HAR) -40 °C to +90 °C (UL+CSA) Ⴠ Nominal voltage U0/U 300/500 V (HAR) U 600 V (UL+CSA) Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI1, to DIN VDE 0281 part 1, HD 21.1S2 and class 43 to UL-Std. 1581 Ⴠ Black cores with white continuous numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC based inner sheath Ⴠ Tinned copper braiding screening, 85% coverage Ⴠ Special PVC outer sheath TM5, oil resistant to DIN VDE 0281 part 1, HD 21.1 S4 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Oil resistant as per DIN EN 60811-2-1, UL 1581 part 50.182 Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ The follwing amendments in the cable designation result from the new DIN VDE 0281 part 13 / harmonised in accordance with HD 21.13S1: NYSLYÖ-J (new: H05VV5-F) and NYSLYCYÖ-J (new: H05VVC4V5-K). SEV-approval is no longer applicable as a result of the harmonisation. Ⴠ unscreened analogue type: JZ-603, see page N 9

Application UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements in dry, moist and wet rooms but not for open air. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 83709 83720 83721 83722 83723 83724 83725 83726 83727 83728 83729 83730 83710 83731 83732 83733 83734 83735 83736 83737 83738 83739 83740 83741 83711 83742 83743 83744 83745 83746

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1

AWG-No. Outer Ø approx. mm 20 8,0 20 8,3 20 8,9 20 9,7 20 11,2 20 13,6 20 15,4 20 18,6 20 20,8 20 22,6 20 24,8 20 26,0 19 8,3 19 8,6 19 9,4 19 10,1 19 11,9 19 14,2 19 16,6 19 20,0 19 22,4 19 24,0 19 26,2 19 30,0 18 8,6 18 9,2 18 9,8 18 10,7 18 12,5 18 15,1

Cop. weight kg / km 41,0 45,0 54,0 66,0 79,0 137,0 156,0 250,0 316,0 348,0 407,0 520,0 46,0 57,0 63,0 76,0 100,0 175,0 240,0 306,0 346,0 403,0 470,0 550,0 54,0 64,0 76,0 89,0 114,0 186,0

Weight approx. kg / km 90,0 105,0 123,0 147,0 195,0 276,0 418,0 504,0 632,0 750,0 968,0 1068,0 101,0 127,0 155,0 180,0 225,0 326,0 457,0 635,0 805,0 908,0 1155,0 1400,0 113,0 144,0 178,0 205,0 263,0 424,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 19

Part no. 83747 83748 83749 83750 83751 83752 83712 83753 83754 83755 83756 83757 83758 83759 83760 83761 83762 83763 83713 83764 83765 83766 83767 83768 83769 83770 83771 83772 83773

No.cores x cross-sec. mm² 18 G 1 25 G 1 34 G 1 41 G 1 50 G 1 61 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 34 G 2,5 50 G 2,5 61 G 2,5

AWG-No. Outer Ø approx. mm 18 17,3 18 21,1 18 23,5 18 25,5 18 27,6 18 32,4 16 9,6 16 10,1 16 11,0 16 12,3 16 14,2 16 17,1 16 20,0 16 24,0 16 27,1 16 29,7 16 31,8 16 34,6 14 11,4 14 12,0 14 13,4 14 14,6 14 17,2 14 21,2 14 24,8 14 29,8 14 33,4 14 39,0 14 41,0

Cop. weight kg / km 284,0 387,0 500,0 578,0 681,0 710,0 64,0 82,0 99,0 123,0 148,0 274,0 386,0 531,0 671,0 840,0 997,0 1120,0 110,0 148,0 169,0 220,0 284,0 470,0 572,0 740,0 1179,0 1660,0 1992,0

Weight approx. kg / km 560,0 760,0 945,0 1151,0 1300,0 1500,0 144,0 160,0 210,0 240,0 305,0 482,0 611,0 950,0 1200,0 1400,0 1665,0 1852,0 189,0 244,0 296,0 367,0 478,0 622,0 1010,0 1375,0 1893,0 2666,0 3077,0


JZ-600-Y-CY UL/CSA flexible, number coded, 0,6/1kV, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cables Ⴠ Adapted to DIN VDE 0276 part 627, DIN VDE 0281 part 13, with insulation thickness for 1 kV type and UL-Std. 758 Style 21179 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage U 1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating according to DIN VDE 0298 Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Black cores with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath TM2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 class 43 UL-Std. 1581 Ⴠ Colour black (RAL 9005) or grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ UV-resistant (building with black jacket) Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW-1, FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-600 UL/CSA, see page N 10

Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black jacket). Is not suitable to be used as direct burrial- or as underwater cable. Interference-free transmission of signals and pulses is assured by the high degree of screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x Jacket cross-sec. colour mm² black 12345 2 x 0,5 12346 3 G 0,5 12347 4 G 0,5 12348 5 G 0,5 12349 7 G 0,5 12350 12 G 0,5 12351 18 G 0,5 12352 25 G 0,5 12353 2 x 0,75 12354 3 G 0,75 12355 4 G 0,75 12356 5 G 0,75 12357 7 G 0,75 12358 12 G 0,75 12359 18 G 0,75 12360 25 G 0,75 12361 2 x 1 12362 3 G 1 12363 4 G 1 12364 5 G 1 12365 7 G 1 12366 12 G 1 12367 18 G 1 12368 25 G 1 12369 2 x 1,5 12370 3 G 1,5 12371 4 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 16 16 16

Outer Ø Cop. approx. mm weight kg / km 8,3 8,6 9,4 10,1 12,1 14,7 17,3 20,6 8,7 9,0 9,9 10,8 13,0 15,8 17,9 22,8 9,4 9,8 10,8 12,1 14,5 17,4 20,7 24,8 10,2 10,9 12,2

41,0 45,0 54,0 66,0 79,0 137,0 156,0 250,0 46,0 57,0 63,0 76,0 100,0 175,0 240,0 306,0 54,0 64,0 76,0 89,0 114,0 186,0 284,0 387,0 64,0 82,0 99,0

Weight approx. kg / km 129,0 150,0 170,0 199,0 235,0 320,0 428,0 503,0 143,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0 150,0 163,0 200,0 239,0 289,0 464,0 628,0 855,0 162,0 187,0 240,0

Part no. No.cores x Jacket cross-sec. colour mm² grey 12410 2 x 0,5 12411 3 G 0,5 12412 4 G 0,5 12413 5 G 0,5 12414 7 G 0,5 12415 12 G 0,5 12416 18 G 0,5 12417 25 G 0,5 12418 2 x 0,75 12419 3 G 0,75 12420 4 G 0,75 12421 5 G 0,75 12422 7 G 0,75 12423 12 G 0,75 12424 18 G 0,75 12425 25 G 0,75 12426 2 x 1 12427 3 G 1 12428 4 G 1 12429 5 G 1 12430 7 G 1 12431 12 G 1 12432 18 G 1 12433 25 G 1 12434 2 x 1,5 12435 3 G 1,5 12436 4 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16

Outer Ø Cop. approx. mm weight kg / km 8,3 8,6 9,4 10,1 12,1 14,7 17,3 20,6 8,7 9,0 9,9 10,8 13,0 15,8 17,9 22,8 9,4 9,8 10,8 12,1 14,5 17,4 20,7 24,8 10,2 10,9 12,2

30,0 39,0 52,0 61,0 75,0 130,0 170,0 230,0 39,0 57,0 68,0 79,0 96,0 169,0 224,0 292,0 52,0 67,0 78,0 94,0 122,0 201,0 275,0 364,0 68,0 84,0 104,0

Weight approx. kg / km 129,0 150,0 170,0 199,0 235,0 320,0 428,0 503,0 143,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0 150,0 163,0 200,0 239,0 289,0 464,0 628,0 855,0 162,0 187,0 240,0

Continuation Ⴇ

N 20

N


JZ-600-Y-CY UL/CSA flexible, number coded, 0,6/1kV, EMC-preferred type, meter marking

Part no. No.cores x Jacket cross-sec. colour mm² black 12372 5 G 1,5 12373 7 G 1,5 12374 12 G 1,5 12375 18 G 1,5 12376 25 G 1,5 12377 2 x 2,5 12378 3 G 2,5 12379 4 G 2,5 12380 5 G 2,5 12381 7 G 2,5 12382 12 G 2,5 12383 18 G 2,5 12384 25 G 2,5 12385 2 x 4 12386 3 G 4 12387 4 G 4 12388 5 G 4 12389 7 G 4 12390 3 G 6 12391 4 G 6 12392 5 G 6 12393 7 G 6 12394 3 G 10 12395 4 G 10 12396 5 G 10 12397 7 G 10 12398 3 G 16 12399 4 G 16 12400 5 G 16 12401 7 G 16 12402 3 G 25 12403 4 G 25 12404 5 G 25 12405 7 G 25

AWG-No.

16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4

Outer Ø Cop. approx. mm weight kg / km 13,3 16,0 19,6 23,4 28,2 11,5 12,2 13,4 14,9 17,9 21,9 26,1 31,9 14,3 15,1 16,7 18,6 20,0 17,0 18,7 20,7 23,0 19,6 21,9 24,1 26,8 23,5 26,4 28,8 31,9 28,0 32,5 35,7 39,0

123,0 148,0 274,0 386,0 531,0 110,0 148,0 169,0 220,0 284,0 470,0 572,0 740,0 124,0 178,0 234,0 284,0 321,0 245,0 316,0 442,0 530,0 367,0 549,0 604,0 820,0 653,0 807,0 940,0 1345,0 920,0 1169,0 1420,0 1921,0

Weight approx. kg / km 289,0 383,0 592,0 806,0 1241,0 272,0 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 306,0 391,0 527,0 700,0 920,0 629,0 731,0 1105,0 1465,0 1125,0 1345,0 1635,0 2210,0 1395,0 1870,0 2720,0 3213,0 2465,0 2750,0 3490,0 4980,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 21

Part no. No.cores x Jacket cross-sec. colour mm² grey 12437 5 G 1,5 12438 7 G 1,5 12439 12 G 1,5 12440 18 G 1,5 12441 25 G 1,5 12442 2 x 2,5 12443 3 G 2,5 12444 4 G 2,5 12445 5 G 2,5 12446 7 G 2,5 12447 12 G 2,5 12448 18 G 2,5 12449 25 G 2,5 12450 2 x 4 12451 3 G 4 12452 4 G 4 12453 5 G 4 12454 7 G 4 12455 3 G 6 12456 4 G 6 12457 5 G 6 12458 7 G 6 12459 3 G 10 12460 4 G 10 12461 5 G 10 12462 7 G 10 12463 3 G 16 12464 4 G 16 12465 5 G 16 12466 7 G 16 12467 3 G 25 12468 4 G 25 12469 5 G 25 12470 7 G 25

AWG-No.

16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4

Outer Ø Cop. approx. mm weight kg / km 13,3 16,0 19,6 23,4 28,2 11,5 12,2 13,4 14,9 17,9 21,9 26,1 31,9 14,3 15,1 16,7 18,6 20,0 17,0 18,7 20,7 23,0 19,6 21,9 24,1 26,8 23,5 26,4 28,8 31,9 28,0 32,5 35,7 39,0

123,0 180,0 284,0 390,0 521,0 99,0 124,0 170,0 202,0 268,0 423,0 572,0 740,0 156,0 191,0 236,0 303,0 394,0 251,0 319,0 421,0 561,0 371,0 576,0 620,0 842,0 540,0 807,0 1394,0 1605,0 820,0 1169,0 1850,0 2140,0

Weight approx. kg / km 289,0 383,0 592,0 806,0 1241,0 272,0 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 306,0 391,0 527,0 700,0 920,0 629,0 731,0 1105,0 1465,0 1125,0 1345,0 1635,0 2210,0 1395,0 1870,0 2720,0 3213,0 2465,0 2750,0 3490,0 4980,0


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NFPA 79 Edition 2007 Challenges and solutions

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NFPA 79 Edition 2012 – Challenges and solutions The first edition of the Electrical Code (NEC), also referred to as NFPA 70, was published in 1897. The NEC is the only code for electrical installations that enjoys national recognition in the USA. It addresses the causes of electricity-induced fire. The code is updated every three years, that means in 2011 appeared the edition of 2012. In Article 670 “Industrial Machinery“ the NEC refers to the NFPA 79 (Electrical Standard for Industrial Machinery). This standard specifies the safety requirements for electrical equipment of industrial machinery or industrial manufacturing systems. Manufacturers and operators of plant and machinery have to comply with this and other standards in order to fulfil their product liability and satisfy insurance requirements. Machines commissioned in the USA are always subject to approval, which can be obtained in two different ways. One is through a testing institute accredited in the USA, alternatively the machine concerned is subjected to an acceptance procedure in Germany, for example. The final decision on whether a machine is to be commissioned is always taken by a local inspector, who does not necessarily have to be an expert in electrical systems. If the inspector is in any doubt as to whether the machine complies with the relevant US standards, he may order a temporary stoppage. The NFPA 79: 2007 allowed for the use of AWM wires in chapter 12.2.7.3 „When part of a listed assembly suitable for the intended application, type AWM shall be permissible“. However, there are applications for which there had up to now not been any NFPA 79-relevant wires. This applies to wires used for power track chains or wires with special-purpose bodies. There were objections and protests from the industry in this regard. The NFPA responded accordingly and appointed an expert commission. As a result, the NFPA 79: Edition 2012 once again allows for the use of AWM wires under certain conditions. As before, usage is not unrestricted. Rather, responsibility for their usage now lies with the manufacturer or builder of the system. Article 12.2.7.of Edition 2007 was deleted entirely. The new article 12.9 summarizes all recommendations.

The complete original text: 12.9 12.9.1

Special Cables and Conductors Other listed cables and conductors shall be permitted where identified as suitable for the identified use. 12.9.2 Appliance Wiring Material (AWM) shall be permitted under 12.9.2.1 through 12.9.2.3 12.9.2.1 Where part of an assembly that has been identified for intended use 12.9.2.2 Where specified for use with approved equipment and used in accordance with the equipment manufacturers instructions. 12.9.2.3 Where its construction meets all applicable requirements of sections 12.2 – 12.6 with modifications as folIows: (1) Stranded conductors with wire sizes smaller than those listed in 12.2.2 shall have a minimum of 7 strands. (2) Conductor insulation and cable jacket materials not specified in 12.3.1 have flame resistant properties in compliance with applicable standards for intended use such as FT2 (horizontal wire) flame test or VW-1 (Vertical Wire) flame test in ANSI/UL 1581-2001, Reference Standard for Electrical Wires, Cables and Flexible Cords. (3) Minimum insulation thickness for single conductor AWM shall be as specified in 12.3.2. Minimum insulation thickness for conductors that are part of a multi conductor jacketed AWM cable shall be as specified by the AWM Style number and by the marked voltage rating of the cable. (4) AWM shall be marked in accordance with 12.4.1, 12.4.3 and 12.4.4. The legend shall include manufacturer‘s name or trademark, AWM style number, voltage rating (unless marking is prohibited by 12.4.2), wire gauge(s), temperature rating and flame resistance. Additional markings for properties such as oil, water, UV and chemical resistance identifiers shall be permitted where in compliance with applicable standards for intended use. Where markings alone are insufficient to identify for the intended application, suitable information shall be included with the technical machine documentation.

Summary • Plant and machinery with certification (e.g. from UL) can continue to be repaired, modified or upgraded in accordance with existing rules. • Newly certified plant and machinery can continue to be constructed in accordance with existing rules. The certification is recognised. • In certain sectors, new plant and machinery without certification may need to satisfy tougher requirements for certain cables (e.g. UL Listing). In this case, consultation is required with the certifying body concerned. HELUKABEL recommends in many cases still the use of UL-listed cables. The following pages present a broad range of cables that already meet the requirements of the 2007 Edition of NFPA 79. If you have any further questions, please contact our cable experts on +49 (0)7150 9209 -0.

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NFPA 79 Edition 2012 – Challenges and solutions

Flexible Control Cables TRAYCONTROL 500 & TRAYCONTROL 500-C Flexible, extremely oil-resistant control cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 27 - N 28 and N 35 - N 36

TRAYCONTROL 600 & TRAYCONTROL 600-C Flexible, oil-resistant TRAY CABLE for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 30 - N 31 and N 37

THHN/THWM Flexible jumper wire UL: MTW, THHN, THWN, GASOLINE, OIL RES II, AWM W-51554 See page N 115

Servo and Motor Cables TOPFLEX® 600 VFD Flexible, extremely oil-resistant motor connection cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 137

TOPFLEX® 650 VFD JZ 604 TC & JZ 604-FCY/YCY TC Flexible, oil-resistant TRAY CABLE for open installation (ER) UL: TC-ER See page N 25 - N 26 and N 33 - N 34

Hochflexible Steuerleitungen MULTIFLEX 600 & MULTIFLEX 600-C Highly-flexible, extremely oil-resistant cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 62 - N 63

Data Cables TRAYCONTROL 300 & TRAYCONTROL 300-C Flexible, extremely oil-resistant data and control cables for open installation (ER)* UL: PLTC-ER, ITC-ER, CM, OIL RES I & II; CSA: CIC-TC FT4, CMG See page N 38 - N 41

TRAYCONTROL 300 TP & TRAYCONTROL 300-C TP Flexible, extremely oil-resistant data and control cables for open installation (ER)* UL: PLTC-ER, ITC-ER, CM, OIL RES I & II; CSA: CIC-TC FT4, CMG See page N 42 - N 45

Single Conductors FIVENORM The jumper wire that meets five different standards HAR: H05 V2-K/H07 V2-K; UL: MTW, AWM Style 10269; CSA: TEW bzw. AWM I/A/B See page N 113 - N 114

Flexible, extremely oil-resistant motor connection cables with control pair for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 138

TOPSERV® 600 VFD Highly-flexible, extremely oil-resistant motor connection cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 139

TOPSERV® 650 VFD Highly-flexible, extremely oil-resistant motor connection cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page N 140

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HELUKAT® Copper Data Cables HELUKAT® 155 UTP 4x2xAWG24/1 UL CMX 444 HELUKAT® 200 FTP FLEX 4x2xAWG26/7 UL CMX 444 HELUKAT® 300 UTP 4x2xAWG24/1 UL CMX 444 HELUKAT® 300 U-STP 4x2xAWG26/7 UL CMX 444 See page R 51 et seq.

Bus Cables PROFInet Typ A UL CMG or PLTC, CSA FT4 PROFInet Typ B UL CMG or PLTC PROFInet Typ B SHIPLINE UL CMG or PLTC, CSA FT4 PROFInet Typ C UL CMG Profibus L2 Torsion UL CMX Profibus L2 Festoon UL CMX, CSA FT4 Profibus SK inside UL CMG, CSA FT4 Profibus SK FRNC UL CM Profibus SK drag chain UL CMX DeviceNet™PVC small UL CMG FT4 DeviceNet™PVC thick UL CMG FT4 See Chapter R

* AWG 22 - AWG 16

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JZ 604 TC TRAY CABLE PVC power cable, exposed run, 90°C, 600V, meter marking

Technical data

Cable structure

Properties

Ⴠ PVC power cable to UL-standard 1277 TRAY CABLE Ⴠ Multinorm The TRAY CABLE also conforms to the following standards: AWM-Style 2587 to UL-Std. 758 and CSA C22.2 No 210.2 I/II A/B 90C 600 V Ⴠ Temperature range dry environment flexing -5 °C to +90 °C fixed installation -25 °C to +90 °C wet environment flexing -5 °C to +75 °C fixed installation -25 °C to +75 °C Ⴠ Nominal voltage to UL 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation class 12 B to table 50.155 UL-standard 1581, type TFF to UL-Std. 66 (AWG 20-AWG 16), type THHW to UL-Std. 83 ( ุ AWG 14) Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lengt Ⴠ Special PVC outer sheath, to UL-Std. 1277 table 11.2 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Material self-extinguishing and flame retardant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ 604-FCY TC TRAY CABLE , see page N 33 JZ 604-YCY TC TRAY CABLE , see page N 34

Application USA NFPA79, edition 2007 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack to machines and industrial plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 69661 69662 69663 69664 69665 69666 69667 69668 69669 69670 69671 69672 69673 69674 69675 69676 69677 69678 69679 69680 69681 69682 69683 69684 69685 69686 69687 69688

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 10 G 1 12 G 1 18 G 1 25 G 1 34 G 1 50 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5

AWG-No. Outer Ø approx. mm 18 8,0 18 8,4 18 9,1 18 10,0 18 11,7 18 12,6 18 14,3 18 14,7 18 17,1 18 20,3 18 23,7 18 26,1 16 8,4 16 8,8 16 9,6 16 10,5 16 12,3 16 13,3 16 13,3 16 15,1 16 15,6 16 17,1 16 18,2 16 22,7 16 25,3 16 27,0 16 27,3 16 29,4

Cop. weight kg / km 19,2 29,0 39,0 48,0 67,0 84,0 96,0 115,0 173,0 240,0 326,0 480,0 28,8 43,0 58,0 72,0 101,0 115,0 130,0 144,0 173,0 230,0 259,0 360,0 489,0 590,0 720,0 878,0

Weight approx. kg / km 72,0 84,0 96,0 114,0 147,0 172,0 206,0 256,0 367,0 477,0 551,0 959,0 88,0 102,0 119,0 144,0 192,0 213,0 261,0 294,0 328,0 402,0 427,0 594,0 714,0 803,0 1021,0 1238,0

Part no. 69689 69690 69691 69692 69693 69694 69695 69696 69697 69698 69699 69700 69701 69702 69703 69704 69705 69706 69707 69708 69709 69710 69711 69712 69713 69714

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 9 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 9 G 4 12 G 4 18 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10

AWG-No. Outer Ø approx. mm 14 9,4 14 9,9 14 10,8 14 11,8 14 14,7 14 16,0 14 16,0 14 17,1 14 17,7 14 20,8 14 25,8 12 11,0 12 12,0 12 13,2 12 16,5 12 17,8 12 19,9 12 24,2 10 12,5 10 14,5 10 15,8 10 17,3 8 16,9 8 18,6 8 20,4 8 23,5

Cop. weight kg / km 48,0 72,0 96,0 120,0 168,0 192,0 216,0 240,0 288,0 432,0 600,0 115,0 154,0 192,0 269,0 346,0 461,0 691,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0

Weight approx. kg / km 108,0 137,0 157,0 190,0 253,0 339,0 341,0 392,0 470,0 682,0 891,0 187,0 226,0 280,0 390,0 480,0 841,0 981,0 290,0 381,0 465,0 654,0 511,0 584,0 781,0 970,0

Continuation Ⴇ

N 25


JZ 604 TC TRAY CABLE PVC power cable, exposed run, 90°C, 600V, meter marking

Part no. 69715 69716 69717 69718 69719 69720 69721 69722 69723 69724 69725 69726 69727 69728

No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50

AWG-No. Outer Ø approx. mm 6 21,0 6 23,9 6 26,3 6 28,8 4 24,9 4 27,2 4 30,3 4 33,1 2 27,1 2 29,8 2 33,0 1 33,2 1 36,7 1 41,5

Cop. weight kg / km 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 1008,0 1344,0 1680,0 1440,0 1920,0 2400,0

Weight approx. kg / km 651,0 866,0 1117,0 1364,0 1090,0 1421,0 1611,0 1943,0 1734,0 2011,0 2347,0 2041,0 2539,0 2894,0

Part no. 69729 69730 69731 69732 69733 69734 69735 69736 69737

No.cores x cross-sec. mm² 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 5 G 120

AWG-No. Outer Ø approx. mm 2/0 37,6 2/0 42,0 2/0 47,6 3/0 41,8 3/0 47,0 3/0 52,5 4/0 46,0 4/0 51,5 4/0 56,5

Cop. weight kg / km 2016,0 2688,0 3360,0 2736,0 3648,0 4560,0 3456,0 4608,0 5760,0

Weight approx. kg / km 2831,0 3494,0 4260,0 5010,0 6104,0 7891,0 5940,0 7604,0 8751,0

Dimensions and specifications may be changed without prior notice. (RN01)

Terminations and straight-through joints Telephone calbes Low voltage Medium voltage Accessories

N

You can find terminations and straight-through joints in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 26


TRAYCONTROL 500 flexible, oil-resistant, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius Flexing 4x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, fine wire stranded Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With lenght marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007, WTTC 1000V, DP-1, OIL RES I & II, 90 °C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages Ⴠ Highly-flexible, easy to install Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Black or TPE outer sheath

Application HELUKABEL® TRAYCONTROL 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 Edition 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 63079 63080 63081 63082 63083 63084 63085 63086 63087 63088 63089 63090 63091 63092 63093 63094 63095 63096 63097 63098 63099 63100 63101 63102 63103 63104 63105 63106

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 10 G 1 12 G 1 15 G 1 16 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 37 G 1 41 G 1 50 G 1 61 G 1

AWG-No. Outer Ø approx. mm 20 6,4 20 6,7 20 7,2 20 7,8 20 8,4 20 9,6 20 10,7 20 12,4 20 14,9 18 7,0 18 7,1 18 8,0 18 8,6 18 9,3 18 10,7 18 11,6 18 11,9 18 13,2 18 13,3 18 366,0 18 14,7 18 17,0 18 17,4 18 19,3 18 19,8 18 20,7 18 23,5 18 24,9

Cop. weight kg / km 10,0 14,0 19,0 24,0 34,0 43,0 58,0 86,0 120,0 19,0 29,0 38,0 48,0 67,0 86,0 96,0 115,0 144,0 154,0 14,6 182,0 240,0 259,0 326,0 355,0 394,0 480,0 586,0

Weight approx. kg / km 58,0 61,0 76,0 89,0 120,0 201,0 250,0 295,0 362,0 68,0 88,0 98,0 116,0 149,0 186,0 199,0 245,0 292,0 306,0 173,0 384,0 451,0 521,0 625,0 684,0 744,0 933,0 1095,0

Part no. 63107 63108 63109 63110 63111 63112 63113 63114 63115 63116 63117 63118 63119 63120 63121 63122 63123 63124 63125 63126 63127 63128 63129 63130 63131 63132 63133 63164

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 4 G 2,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 15 G 1,5 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 25 G 1,5 27 G 1,5 30 G 1,5 34 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 61 G 0,5 2 x 2,5 3 G 2,5 5 G 2,5

AWG-No. Outer Ø approx. mm 16 7,7 16 8,1 16 8,8 16 9,5 14 9,8 16 10,0 16 10,3 16 10,9 16 11,9 16 12,9 16 14,2 16 14,5 16 15,2 16 15,9 16 16,4 16 16,5 16 17,0 16 18,6 16 19,0 16 19,6 16 20,5 16 22,9 16 23,4 16 25,1 16 27,2 14 8,6 14 8,9 14 10,6

Cop. weight kg / km 29,0 43,0 58,0 72,0 96,0 86,0 101,0 115,0 130,0 144,0 173,0 202,0 216,0 14,0 259,0 274,0 288,0 360,0 389,0 432,0 490,0 576,0 590,0 720,0 878,0 48,0 72,0 120,0

Weight approx. kg / km 80,0 86,0 115,0 126,0 141,0 164,0 171,0 201,0 237,0 259,0 301,0 365,0 379,0 61,0 443,0 458,0 491,0 564,0 629,0 701,0 775,0 946,0 967,0 1137,0 1345,0 100,0 112,0 152,0

Continuation Ⴇ

N 27



TRAYCONTROL 530 flexible TC-ER control cable with coloured cores

Technical data

Cable structure

Properties

Ⴠ Flexible PVC tray cable to UL Standard 1277 Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius Approx. 5x cable ø

Ⴠ Bare copper conductor, fine wire stranded with AWG dimensions Ⴠ Special PVC core insulation with clear nylon jacket Ⴠ Blue cores with continuous numbering plus green/yellow ground, 3 cores and more> second core is blue-white Ⴠ Conductor cabled with non-wicking fillers Ⴠ Separator Ⴠ Sheath colour - grey (RAL 7001)

Ⴠ Material self-extinguishing and flame retardant to UL-Standard in accordance CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007, WTTC 1000V, DP-1, OIL RES I & II, 90ºC dry / 75ºC wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4 CSA AWM I/II A/B FT4

Note

Available on request Ⴠ with red, black, yellow or orange cores Ⴠ Black or TPE outer sheath

Application TRAYCONTROL 530 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for AC, DC or control wiring in accordance with NFPA 79 Edition 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended Applications: automotive industry, machine tool, production lines = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 66840 66841 66842 66843 66844 66845 66846 66847 66848 66849 66850 66851 66852 66853 66854 66855 66856 66857 66858 66859 66860 66861

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 10 G 1 12 G 1 15 G 1 16 G 1 18 G 1 19 G 1 25 G 1 27 G 1 33 G 1 34 G 1 41 G 1 42 G 1 49 G 1 50 G 1 61 G 1 65 G 1

AWG-No. Outer Ø approx. mm 18 7,0 18 7,1 18 8,0 18 8,6 18 9,3 18 10,7 18 11,6 18 11,9 18 13,2 18 13,3 18 14,6 18 14,7 18 17,0 18 17,4 18 18,7 18 19,3 18 20,7 18 20,8 18 23,0 18 23,5 18 24,9 18 25,6

Cop. weight kg / km 19,0 29,0 38,0 48,0 67,0 86,0 96,0 115,0 144,0 154,0 173,0 182,0 240,0 259,0 317,0 326,0 394,0 403,0 470,0 480,0 624,0 624,0

Weight approx. kg / km 68,0 88,0 98,0 116,0 149,0 186,0 199,0 245,0 292,0 306,0 366,0 384,0 451,0 521,0 590,0 625,0 744,0 758,0 917,0 933,0 1095,0 1125,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 29

Part no. 66862 66863 66864 66865 66866 66867 66868 66869 66870 66871 66872 66873 66874 66875 66876 66877 66878 66879 66880 66881 66882 66883

No.cores x cross-sec. mm² 2 x 1,32 3 G 1,32 4 G 1,32 5 G 1,32 7 G 1,32 9 G 1,32 10 G 1,32 12 G 1,32 15 G 1,32 16 G 1,32 18 G 1,32 19 G 1,32 25 G 1,32 27 G 1,32 33 G 1,32 34 G 1,32 41 G 1,32 42 G 1,32 49 G 1,32 50 G 1,32 61 G 1,32 65 G 1,32

AWG-No. Outer Ø approx. mm 16 7,5 16 7,8 16 8,5 16 9,3 16 10,1 16 11,7 16 12,4 16 12,9 16 15,0 16 15,2 16 15,9 16 16,0 16 18,6 16 19,0 16 20,4 16 20,5 16 23,4 16 24,1 16 25,5 16 25,6 16 27,2 16 28,5

Cop. weight kg / km 25,0 38,0 51,0 63,0 89,0 114,0 127,0 152,0 190,0 203,0 228,0 241,0 317,0 342,0 418,0 431,0 520,0 532,0 621,0 634,0 773,0 824,0

Weight approx. kg / km 80,0 86,0 115,0 126,0 171,0 237,0 259,0 301,0 379,0 405,0 443,0 458,0 564,0 629,0 758,0 775,0 967,0 972,0 1132,0 1137,0 1345,0 1376,0


TRAYCONTROL 600 flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ PVC-power cable according to UL Standard 1277 Temperature range UL / CSA TC -40 °C to +90 °C UL / AWM -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V WTTC 1000 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius Approx. 5x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, fine wire stranded with AWG dimensions Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) Ⴠ With lenght marking in feet

Ⴠ Material self-extinguishing and flame retardant to UL-Standard in accordance CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), UL 1277, UL Type WTTC, UL Type MTW, NFPA 79 2007, Oil Res I (Oil Res II also available), 90º C dry / 75º C wet CSA: c(UL) CIC-TC FT4 CSA AWM I/II A/B FT4

Note

Ⴠ G = with green-yellow earth core x = without earth core (OZ) Advantages Ⴠ TC-ER, Tray Cable Exposed Run Ⴠ simple Installation Ⴠ outstanding flexibility

Application USA NFPA79, edition 2007 conformant flexible power cables up to 600 V (WTTC 1000 V), for all machinery in tool and plant constuction, suitable for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack to machines and industrial plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 62902 62903 62904 62905 62906 62907 62908 62909 62910 62911 62912 62913 62914 62915 62916 62940 62917 62941 62918 62942 62919 62920 62970 62971 62972 62973 62974 62975 62976 62977

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 10 G 1 12 G 1 15 G 1 16 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 34 G 1 37 G 1 40 G 1 41 G 1 41 G 1 50 G 1 61 G 1 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 9 G 6 12 G 6 19 G 6

AWG-No. Outer Ø approx. mm 18 7,0 18 7,1 18 8,0 18 8,6 18 9,3 18 10,7 18 11,6 18 11,9 18 13,2 18 13,3 18 14,6 18 14,7 18 17,0 18 17,4 18 19,3 16 20,5 18 19,8 16 22,9 18 20,7 16 23,4 18 23,5 18 24,9 10 11,9 10 12,6 10 14,7 10 16,0 10 17,4 10 20,4 10 23,9 10 27,9

Cop. weight kg / km 19,0 29,0 39,0 48,0 67,0 86,0 96,0 115,0 144,0 154,0 173,0 182,0 240,0 259,0 326,0 431,0 355,0 507,0 394,0 519,0 480,0 586,0 115,0 173,0 230,0 288,0 403,0 518,0 691,0 1094,0

Weight approx. kg / km 68,0 88,0 97,0 116,0 147,0 186,0 199,0 250,0 292,0 306,0 365,0 384,0 480,0 521,0 625,0 775,0 684,0 946,0 744,0 967,0 933,0 1095,0 213,0 283,0 387,0 473,0 607,0 771,0 1061,0 1528,0

Part no. 62978 62979 62980 62981 62982 62983 62984 62985 62986 62987 62988 62921 62922 62923 62924 62925 62926 62927 62928 62929 62930 62931 62932 62933 62934 62935 62936 62937 62938 62939

No.cores x cross-sec. mm² 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 2 x 1,32 3 G 1,32 4 G 1,32 5 G 1,32 6 G 1,32 7 G 1,32 8 G 1,32 9 G 1,32 10 G 1,32 12 G 1,32 14 G 1,32 15 G 1,32 16 G 1,32 18 G 1,32 19 G 1,32 20 G 1,32 25 G 1,32 27 G 1,32 30 G 1,32

AWG-No. Outer Ø approx. mm 8 19,7 8 21,7 6 19,5 6 21,9 6 24,0 4 24,3 4 27,1 4 29,3 2 27,9 2 31,4 2 34,0 16 7,5 16 7,8 16 8,5 16 9,3 16 10,0 16 10,1 16 10,9 16 11,7 16 12,4 16 12,9 16 14,5 16 15,0 16 15,2 16 15,9 16 16,0 16 16,5 16 18,6 16 19,0 16 19,6

Cop. weight kg / km 384,0 480,0 461,0 614,0 768,0 720,0 960,0 1200,0 1008,0 1344,0 1680,0 25,0 38,0 51,0 63,0 76,0 89,0 101,0 114,0 127,0 152,0 177,0 190,0 203,0 228,0 241,0 253,0 317,0 342,0 380,0

Weight approx. kg / km 615,0 768,0 700,0 907,0 1100,0 1061,0 1366,0 1631,0 1480,0 1922,0 2360,0 80,0 86,0 120,0 130,0 164,0 188,0 201,0 238,0 259,0 301,0 356,0 379,0 405,0 430,0 450,0 481,0 564,0 629,0 701,0

Continuation Ⴇ

N 30

N


TRAYCONTROL 600 flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007

Part no. 62943 62944 62945 62946 62947 62948 62949 62950 62951 62952 62953 62954 62955 62956 62957 62958 62959 62960

No.cores x cross-sec. mm² 50 G 1,32 61 G 1,32 2 x 2,08 3 G 2,08 4 G 2,08 5 G 2,08 6 G 2,08 7 G 2,08 9 G 2,08 10 G 2,08 12 G 2,08 16 G 2,08 18 G 2,08 19 G 2,08 25 G 2,08 2 x 3,31 3 G 3,31 4 G 3,31

AWG-No. Outer Ø approx. mm 16 25,1 16 27,2 14 8,6 14 8,9 14 9,8 14 10,6 14 11,6 14 11,9 14 13,5 14 15,5 14 15,9 14 17,6 14 18,3 14 18,5 14 21,6 12 9,5 12 10,0 12 10,9

Cop. weight kg / km 634,0 773,0 40,0 60,0 80,0 100,0 120,0 140,0 180,0 200,0 240,0 319,0 359,0 380,0 500,0 63,0 95,0 127,0

Weight approx. kg / km 1137,0 1345,0 100,0 117,0 141,0 152,0 216,0 255,0 312,0 378,0 434,0 550,0 616,0 634,0 817,0 132,0 177,0 201,0

Part no. 62961 62962 62963 62964 62965 62966 62967 62968 62969 62989 62990 62991 62992 62993 62994 62995 62996

No.cores x cross-sec. mm² 5 G 3,31 6 G 3,31 7 G 3,31 9 G 3,31 12 G 3,31 16 G 3,31 19 G 3,31 20 G 3,31 25 G 3,31 4 G 42,3 4 G 52,9 4 G 67,3 4 G 84,4 4 G 106,7 4 G 128,4 4 G 181,9 4 G 257,6

AWG-No. Outer Ø approx. mm 12 11,9 12 13,0 12 13,1 12 15,9 12 17,8 12 19,8 12 20,8 12 21,9 12 25,3 1 34,8 1/0 37,9 2/0 41,3 3/0 48,6 4/0 51,2 250 kcmil 55,0 350 kcmil 63,5 500 kcmil 73,7

Cop. weight kg / km 159,0 191,0 222,0 286,0 381,0 508,0 604,0 636,0 794,0 1624,0 2031,0 2584,0 3256,0 4097,0 4931,0 6985,0 9892,0

Dimensions and specifications may be changed without prior notice. (RN01)

Bundling, binding, fastening Plastic helix Cable tie Hook and loop cable tie Mounting block

You can find bundling, binding, fastening in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 31

Weight approx. kg / km 274,0 315,0 353,0 476,0 613,0 783,0 918,0 916,0 1286,0 2397,0 2938,0 3569,0 4181,0 5747,0 7591,0 8299,0 11549,0


TRAYCONTROL 670 HDP / 670-C HDP flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ TPE motor supply cable according to UL 1277 Ⴠ Temperature range Flexing -40ºC bis +105ºC Ⴠ Nominal voltage TC 600 V AWM 1000 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius 7,5 cable ø Ⴠ Coupling resistance (-C-type) Max. 250 Ohm/km

Ⴠ Tinned copper conductor, fine wire stranded with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-lenghts Ⴠ Separator Ⴠ Special TPE outer jacket Ⴠ Sheath colour orange (RAL 2003) Ⴠ With length marking in feet Ⴠ C-Type Screening with braid of tinned copper wires, optimal coverage, approx. 85%

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL: TC-ER, WTTC, MTW, NFPA 79 2007, UL 1277, UL AWM 105ºC, OIL RES I & II, 75º C wet Bus Drop Cable Class I Div 2 per NEC Art. 336, 318, 501 CSA: c (UL) CIC-TC FT4, AWM I/II A/B FT4

Note

Ⴠ HDP = Heavy Duty Power

Application HELUKABEL TRAYCONTROL 670 HDP / 670-C-HDP are multi-conductor severe duty motor supply cables with Bus Drop, UL TC-ER and CSA CIC/TC approval. Superior oil performance for long cable life and permitted to be used in hazardous (classified) locations Class I Div 2 per NEC 336, 318 and 501. Special extruded jacket and fine copper stranding approved for exposed run, pipes and burial installation. Excellent flexibility and easier to pull than standard tray cables. Suitable for installation in dry, humid and damp environments, in the open unprotected installation from the cable tray to machines. Recommended Applications: Motor connections in industrial and automation environments, machine tool, automotive and renewable energies = The product conforms to EC Low-Voltage Directive 2006/95/EG

TRAYCONTROL 670 HDP Part no. 66820 66821 66822 66823 66824 66825 66826 66827 66828

No.cores x cross-sec. mm² 4 x 1 4 G 1,32 4 G 2,08 4 G 3,31 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 18 8,4 16 9,2 14 10,0 12 11,2 10 15,2 8 19,3 6 22,4 4 26,7 2 31,5

Cop. weight kg / km 39,0 51,0 80,0 127,0 230,0 384,0 614,0 960,0 1344,0

Weight approx. kg / km 103,0 133,0 170,0 229,0 393,0 626,0 885,0 1301,0 1983,0

TRAYCONTROL 670-C HDP Part no. 66829 66830 66831 66832 66833 66834 66835 66836 66837

No.cores x cross-sec. mm² 4 x 1 4 G 1,32 4 G 2,08 4 G 3,31 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 18 9,8 16 10,5 14 11,7 12 12,8 10 16,9 8 22,1 6 26,2 4 30,8 2 35,0

Cop. weight kg / km 52,0 72,0 115,0 179,0 256,0 426,0 657,0 1026,0 1412,0

Weight approx. kg / km 133,0 159,0 222,0 283,0 460,0 741,0 1059,0 1497,0 2058,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 32

N


JZ 604-FCY TC TRAY CABLE PVC power cable, exposed run, screened, NFPA 79 Edition 2007, 90°C, 600V, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ PVC power cable, screened toUL-standard 1277 TRAY CABLE Ⴠ Multinorm AWM-Style 2587 to UL-Std. 758 and CSA C22.2 No 210.2 I/II A/B 90 °C 600 V Ⴠ Temperature range dry environment flexing -5 °C to +90 °C fixed installation -25 °C to +90 °C wet environment flexing -5 °C to +75 °C fixed installation -25 °C to +75 °C Ⴠ Nominal voltage to UL 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Spezial PVC core insulation class 12 B to table 50.155 UL-standard 1581, type TFF to UL-Std. 66 (AWG 20-AWG 16), type THHW to UL-Std. 83 (ุ AWG 14) Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Special separation foil Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Special PVC outer sheath, to UL-Std. 1277 table 11.2 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Material self-extinguishing and flame retardant to CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Ⴠ unscreened analogue type: JZ 604 TC TRAY CABLE, see page N 25

Application USA NFPA79, edition 2007 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack to machines and industrial plants. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 69750 69751 69752 69753 69754 69755 69756 69757 69758 69759 69760 69761 69762 69763 69764 69765 69766 69767 69768 69769 69770 69771 69772 69773 69774 69775 69776 69777 69778 69779

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 10 G 1 12 G 1 18 G 1 25 G 1 34 G 1 50 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5

AWG-No. Outer Ø approx. mm 18 8,6 18 9,0 18 9,7 18 10,5 18 12,2 18 13,2 18 15,0 18 15,4 18 17,8 18 21,9 18 24,5 18 26,2 16 9,0 16 9,4 16 10,2 16 11,1 16 12,9 16 14,5 16 14,5 16 15,8 16 16,2 16 17,9 16 18,9 16 22,3 16 24,9 16 26,7 16 33,7 16 36,0 14 10,0 14 10,5

Cop. weight kg / km 50,0 60,0 71,0 88,0 111,0 139,0 150,0 184,0 260,0 349,0 486,0 625,0 63,0 80,0 97,0 119,0 147,0 170,0 182,0 193,0 267,0 315,0 374,0 526,0 629,0 801,0 885,0 1100,0 96,0 144,0

Weight approx. kg / km 151,0 164,0 200,0 229,0 306,0 371,0 411,0 460,0 624,0 845,0 984,0 1096,0 161,0 181,0 240,0 274,0 367,0 431,0 437,0 511,0 598,0 630,0 787,0 1240,0 1401,0 2671,0 3614,0 4089,0 269,0 294,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 33

Part no. 69780 69781 69782 69783 69784 69785 69786 69787 69788 69789 69790 69791 69792 69793 69794 69795 69796 69797 69798 69799 69800 69801 69802 69803

No.cores x cross-sec. mm² 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 9 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 9 G 4 12 G 4 18 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10

AWG-No. Outer Ø approx. mm 14 11,4 14 12,4 14 15,3 14 16,5 14 16,5 14 17,9 14 18,4 14 22,4 14 26,5 12 11,6 12 12,6 12 14,5 12 17,1 12 18,4 12 20,5 12 25,0 10 13,8 10 15,1 10 16,4 10 18,0 8 17,6 8 19,3 8 22,1 8 24,2

Cop. weight kg / km 148,0 181,0 255,0 285,0 309,0 340,0 441,0 570,0 738,0 174,0 230,0 273,0 316,0 402,0 507,0 751,0 240,0 305,0 439,0 505,0 350,0 535,0 592,0 810,0

Weight approx. kg / km 341,0 420,0 551,0 583,0 593,0 631,0 847,0 1336,0 1921,0 381,0 504,0 692,0 908,0 1104,0 1497,0 2104,0 623,0 729,0 1082,0 1414,0 1108,0 1324,0 1596,0 2186,0


JZ 604-YCY TC TRAY CABLE PVC power cable, exposed run, screened, NFPA 79 Edition 2007, 90°C, 600V, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ PVC power cable, screened to UL-standard 1277 TRAY CABLE Ⴠ Multinorm also conforms to the following standards: AWM-Style 2587 to UL-Std. 758 (cUL) and CSA type TC FT4 to C22.2 no 230, CSA C22.2 No 210.2 I/II A/B 90 °C 600 V FT4 Ⴠ Temperature range dry environment flexing -5 °C to +90 °C fixed installation -25 °C to +90 °C wet environment flexing -5 °C to +75 °C fixed installation -25 °C to +75 °C Ⴠ Nominal voltage to UL 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Spezial PVC core insulation class 12 B to table 50.155 UL-standard 1581, type TFF to UL-Std. 66 (AWG 20-AWG 16), type THHW to UL-Std. 83 (ุAWG 14) Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ PVC-inner sheath, to UL-Std. 1277 table 11.2 Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Special PVC outer sheath, to UL-Std. 1277 table 11.2, Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Material self-extinguishing and flame retardant to CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ 604 TC TRAY CABLE, see page N 25

Application UL-approved, flexible high current cables for use up to 600 V, for all machines, tools and installation work. Suitable for use in dry, damp and wet areas, outside, in cable ducts, open cable trays. Also in pipes, in the ground and for open installation in machinery and industrial areas. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 69804 69805 69806 69807 69808 69809 69810 69811 69812 69813 69814 69815 69816 69817 69818 69819 69820 69821

No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95

AWG-No. Outer Ø approx. mm 6 25,2 6 27,8 6 31,2 6 34,5 4 29,0 4 32,4 4 34,2 4 40,3 2 32,4 2 36,2 2 40,5 1 40,4 1 45,5 1 50,0 2/0 47,1 2/0 51,1 2/0 56,0 3/0 50,1

Cop. weight kg / km 653,0 807,0 940,0 1345,0 920,0 1169,0 1420,0 1921,0 1250,0 1680,0 2020,0 1887,0 2370,0 2880,0 2516,0 3257,0 4032,0 3086,0

Weight approx. kg / km 1385,0 1861,0 2614,0 3211,0 2455,0 2721,0 3490,0 4960,0 3130,0 4100,0 4921,0 4560,0 5761,0 7186,0 5580,0 7387,0 9290,0 8520,0

Part no. 69822 69823 69824 69825 69826

No.cores x cross-sec. mm² 4 G 95 5 G 95 3 G 120 4 G 120 5 G 120

AWG-No. Outer Ø approx. mm 3/0 55,0 3/0 60,5 4/0 54,0 4/0 59,5 4/0 64,5

Cop. weight kg / km 4060,0 5244,0 4176,0 5231,0 6624,0

Weight approx. kg / km 10200,0 13800,0 11090,0 13620,0 15420,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 34

N


TRAYCONTROL 500-C flexible, oil-resistant, screened, EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, fine wire stranded Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With lenght marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007, WTTC 1000V, DP-1, OIL RES I & II, 90°C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages Ⴠ Highly-flexible, easy to install Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Black or TPE outer sheath

Application HELUKABEL TRAYCONTROL 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 62813 62814 62815 62816 62817 62818 62819 62820 62821 62822 62823 62824 62825 62826 62827 62828 62829 62830 62831 62832 62833 62834 62835 62836 62837 62838 62839 62840

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 7 G 0,5 12 G 0,5 25 G 0,5 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 10 G 1 12 G 1 15 G 1 18 G 1 19 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 15 G 1,5 18 G 1,5 19 G 1,5

AWG-No. Outer Ø approx. mm 20 7,0 20 7,6 20 9,4 20 11,0 20 16,1 18 8,1 18 8,2 18 8,8 18 9,4 18 10,1 18 11,4 18 11,6 18 12,9 18 14,8 18 15,7 18 15,7 18 17,7 16 8,9 16 9,6 16 10,3 16 10,5 16 11,3 16 12,6 16 12,9 16 15,1 16 16,4 16 17,3 16 17,6

Cop. weight kg / km 35,0 42,0 69,0 108,0 240,0 50,0 60,0 71,0 88,0 111,0 140,0 150,0 184,0 207,0 260,0 280,0 349,0 74,0 90,0 104,0 120,0 134,0 165,0 180,0 244,0 270,0 319,0 327,0

Weight approx. kg / km 95,0 115,0 164,0 266,0 435,0 110,0 118,0 136,0 148,0 192,0 244,0 283,0 329,0 377,0 435,0 443,0 571,0 144,0 172,0 188,0 203,0 244,0 308,0 346,0 423,0 441,0 512,0 503,0

Part no. 62841 62842 62843 62844 62845 62846 62847 62848 62849 62850 62851 62852 62853 62854 62855 62856 62857 62858 62859 62860 62861 62862 62863 62864 62865 62866 62867 62868

No.cores x cross-sec. mm² 20 G 1,5 25 G 1,5 3 G 2,08 4 G 2,08 5 G 2,08 7 G 0,5 9 G 2,08 10 G 2,08 12 G 2,08 15 G 2,08 18 G 2,08 19 G 2,08 25 G 2,08 3 G 3,31 4 G 3,31 5 G 3,31 6 G 3,31 7 G 3,31 9 G 3,31 12 G 3,31 15 G 3,31 19 G 3,31 20 G 3,31 25 G 3,31 3 G 6 4 G 6 5 G 6 7 G 6

AWG-No. Outer Ø approx. mm 16 17,5 16 19,6 14 9,8 14 10,7 14 11,6 14 12,5 14 15,0 14 16,3 14 16,9 14 18,3 14 19,5 14 19,7 14 23,3 12 11,4 12 12,5 12 14,4 12 14,6 12 15,5 12 17,7 12 19,7 12 21,0 12 23,1 12 25,0 12 27,1 10 14,1 10 15,5 10 16,8 10 18,2

Cop. weight kg / km 340,0 434,0 112,0 121,0 150,0 200,0 240,0 264,0 350,0 409,0 471,0 505,0 652,0 137,0 169,0 201,0 236,0 262,0 334,0 434,0 531,0 720,0 764,0 914,0 240,0 305,0 399,0 505,0

Weight approx. kg / km 524,0 704,0 179,0 222,0 266,0 326,0 435,0 427,0 592,0 635,0 780,0 799,0 1042,0 237,0 314,0 386,0 425,0 496,0 740,0 887,0 903,0 1123,0 1490,0 1865,0 389,0 549,0 610,0 851,0

Continuation Ⴇ

N 35


TRAYCONTROL 500-C flexible, oil-resistant, screened, EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Part no. 62869 62870 62871 62872

No.cores x cross-sec. mm² 9 G 6 12 G 6 19 G 6 4 G 10

AWG-No. Outer Ø approx. mm 10 20,9 10 24,4 10 27,5 8 18,7

Cop. weight kg / km 704,0 940,0 1210,0 535,0

Weight approx. kg / km 1132,0 1523,0 1952,0 852,0

Part no. 62873 62874 62875

No.cores x cross-sec. mm² 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 6 23,3 4 28,6 2 33,2

Cop. weight kg / km 740,0 1140,0 1576,0

Weight approx. kg / km 1202,0 1971,0 2887,0

Dimensions and specifications may be changed without prior notice. (RN01)

Marking Marking rings Cable marker Indian pen

N

You can find marking in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 36


TRAYCONTROL 600-C flexible, oil-resistant, screened, EMC-preferred type, open installation (TC-ER), NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ PVC power cable according to UL 1277 Ⴠ Temperature range UL / CSA TC -40 °C to +90 °C UL / AWM -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V WTTC 1000 V Ⴠ Test voltage 3000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius approx. 6x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance Up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, fine wire stranded with AWG dimensions Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) Ⴠ With lenght marking in feet

Ⴠ Self-extinguishing and flame retardant material in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), UL 1277, UL Type WTTC, UL Type MTW NFPA 79 2007, Oil Res I (Oil Res II also available), 90 ° C dry / 75 ° C wet CSA: c (UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Ⴠ G = with green-yellow earth core X = without earth core (OZ) Advantages Ⴠ TC-ER, Tray Cable Exposed Run Ⴠ Simple installation Ⴠ Outstanding flexibility

Application USA NFPA 79, Edition 2007 compliant, screened, flexible power cable to 600 V (WTTC 1000 V), for all tool and plant construction machinery, suitable for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installtion from the cable tray to the machine and industrial plants. EMC = Electromagnetic compatibillity. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part no. 63049 63050 63051 63052 63053 63054 63055 62997 63056 63057 63058 63059 63060 63061 63062 63063

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,32 4 G 1,32 5 G 1,32 7 G 1,32 12 G 1,32 18 G 1,32 25 G 1,32 3 G 2,08 4 G 2,08

AWG-No. Outer Ø approx. mm 18 8,2 18 8,8 18 9,4 18 10,1 18 12,9 18 15,7 18 17,7 16 8,9 16 9,6 16 10,3 16 11,3 16 15,1 16 17,3 16 19,6 14 9,8 14 10,7

Cop. weight kg / km 31,0 52,0 62,0 83,0 143,0 207,0 284,0 57,0 72,0 84,0 124,0 199,0 290,0 384,0 85,0 115,0

Weight approx. kg / km 118,0 136,0 149,0 193,0 328,0 431,0 569,0 144,0 172,0 186,0 243,0 421,0 510,0 704,0 178,0 220,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 37

Part no. 63064 63065 63066 63067 63068 63069 63070 63071 63072 63073 63074 63075 63076 63077 63078

No.cores x cross-sec. mm² 5 G 2,08 7 G 2,08 12 G 2,08 18 G 2,08 25 G 2,08 4 G 3,31 5 G 3,31 7 G 3,31 4 G 6 5 G 6 7 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 14 11,6 14 12,5 14 16,9 14 19,5 14 23,3 12 12,5 12 14,4 12 15,5 10 15,5 10 16,8 10 18,2 8 18,7 6 23,3 4 28,6 2 33,2

Cop. weight kg / km 139,0 185,0 309,0 448,0 632,0 179,0 223,0 298,0 256,0 312,0 430,0 426,0 657,0 1026,0 1412,0

Weight approx. kg / km 264,0 325,0 591,0 780,0 1041,0 313,0 384,0 492,0 547,0 608,0 850,0 851,0 1197,0 1970,0 2874,0


TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ Flexible PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 4x cable ø

Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 16 with transparent nylon skin) Core identification according to international colour code Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Tests UL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, Type CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 28): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B

Note

Advantages Ⴠ highly-flexible easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirements

Application HELUKABEL® TRAYCONTROL 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. Applications: tool machines, control panels, control and instrumentation technology, production automation, cable ducts, renewable energies. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Part no. 62625 62626 62627 62628 62629 62630 62631 62632 62633 62634 62635 62636 62637 62638 62639 62640 62641 62642 62643 62644 62645 62646 62647 62648 62649 62650 62651 62652 62653 62654

No.cores x cross-sec. mm² 2 x 0,08 3 x 0,08 4 x 0,08 6 x 0,08 8 x 0,08 10 x 0,08 15 x 0,08 20 x 0,08 25 x 0,08 30 x 0,08 40 x 0,08 50 x 0,08 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 8 x 0,14 10 x 0,14 15 x 0,14 20 x 0,14 25 x 0,14 30 x 0,14 40 x 0,14 50 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 6 x 0,25 8 x 0,25 10 x 0,25

AWG-No. Outer Ø approx. mm 28 3,7 28 4,0 28 4,2 28 4,7 28 5,0 28 5,6 28 6,2 28 6,8 28 7,8 28 8,2 28 8,9 28 9,9 26 4,0 26 4,1 26 4,3 26 5,0 26 5,3 26 6,0 26 6,6 26 7,5 26 8,3 26 8,6 26 9,4 26 10,6 24 4,2 24 4,4 24 4,7 24 5,4 24 5,7 24 6,4

Cop. weight kg / km 1,6 2,0 3,0 5,0 6,0 8,0 12,0 15,0 19,0 23,0 31,0 38,0 3,0 4,0 5,0 8,0 11,0 13,0 20,0 27,0 34,0 40,0 54,0 67,0 5,0 7,0 10,0 14,0 19,0 24,0

Weight approx. kg / km 12,0 18,0 21,0 27,0 30,0 30,0 43,0 54,0 63,0 73,0 89,0 109,0 18,0 21,0 24,0 30,0 34,0 42,0 52,0 67,0 80,0 92,0 116,0 145,0 19,0 22,0 27,0 33,0 42,0 49,0

Part no. 62655 62656 62657 62658 62659 62660 62661 62662 62663 62664 62665 62666 62667 62668 62669 62670 62671 62672 62673 62674 62675 62676 62677 62678 62679 62680 62681 62682 62683 62684

No.cores x cross-sec. mm² 15 x 0,25 20 x 0,25 25 x 0,25 30 x 0,25 40 x 0,25 50 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 8 x 0,34 10 x 0,34 15 x 0,34 20 x 0,34 25 x 0,34 30 x 0,34 40 x 0,34 50 x 0,34 2 x 0,75 3 x 0,75 4 x 0,75 6 x 0,75 8 x 0,75 10 x 0,75 15 x 0,75 20 x 0,75 25 x 0,75 30 x 0,75 40 x 0,75 50 x 0,75

AWG-No. Outer Ø approx. mm 24 7,2 24 8,2 24 9,1 24 9,4 24 11,0 24 12,2 22 4,6 22 4,8 22 5,1 22 5,8 22 6,2 22 7,3 22 8,3 22 9,1 22 10,5 22 10,9 22 12,1 22 13,5 20 5,7 20 6,0 20 6,5 20 7,8 20 8,4 20 9,6 20 11,4 20 12,7 20 14,1 20 14,7 20 16,9 20 18,9

Cop. weight kg / km 36,0 48,0 60,0 72,0 96,0 120,0 7,0 10,0 13,0 20,0 26,0 33,0 49,0 65,0 82,0 98,0 131,0 163,0 14,0 22,0 29,0 43,0 58,0 72,0 108,0 144,0 180,0 216,0 288,0 360,0

Weight approx. kg / km 69,0 86,0 103,0 131,0 173,0 219,0 22,0 28,0 32,0 46,0 54,0 66,0 90,0 115,0 141,0 176,0 234,0 293,0 57,0 60,0 73,0 97,0 133,0 143,0 177,0 261,0 353,0 419,0 562,0 699,0

Continuation Ⴇ

N 38

N


TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2007

Part no. 62685 62686 62687 62688 62700 62689 62702 62690 62691 62692 62693 62694

No.cores x cross-sec. mm² 2 x 1 3 x 1 4 x 1 6 x 1 6 x 1 8 x 1 8 x 1 10 x 1 15 x 1 20 x 1 25 x 1 30 x 1

AWG-No. Outer Ø approx. mm 18 6,2 18 6,5 18 7,3 18 8,5 16 9,3 18 9,1 16 10,6 18 11,1 18 12,6 18 13,9 18 16,6 18 16,7

Cop. weight kg / km 19,0 29,0 38,0 58,0 86,0 77,0 115,0 96,0 144,0 192,0 240,0 288,0

Weight approx. kg / km 61,0 64,0 77,0 101,0 162,0 142,0 243,0 195,0 247,0 328,0 407,0 539,0

Part no. 62695 62696 62697 62698 62699 62703 62704 62705 62706 62707 62708 62709

No.cores x cross-sec. mm² 40 x 1 50 x 1 2 x 1,5 3 x 1,5 4 x 1,5 10 x 1,5 15 x 1,5 20 x 1,5 25 x 1,5 30 x 1,5 40 x 1,5 50 x 1,5

AWG-No. Outer Ø approx. mm 18 18,5 18 20,8 16 6,7 16 7,4 16 8,0 16 12,2 16 13,9 16 15,3 16 17,7 16 18,4 16 20,5 16 23,1

Cop. weight kg / km 384,0 480,0 28,0 43,0 58,0 144,0 216,0 288,0 360,0 432,0 576,0 720,0

Dimensions and specifications may be changed without prior notice. (RN02)

Core end sleeves and cable lugs Core end sleeves Solderless terminals Tubular cable lugs Compression joints

You can find core end sleeves and cable lugs in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 39

Weight approx. kg / km 717,0 894,0 83,0 91,0 109,0 267,0 364,0 493,0 608,0 729,0 967,0 1214,0


TRAYCONTROL 300-C flexible, oil-resistant, screened, EMC-preferred type, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ Flexible screened PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 16 with transparent nylon skin) Ⴠ Core identification according to international colour code Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ 1. Screening with special aluminium foil Ⴠ 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Tests UL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, Type CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 28): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B

Note

Advantages Ⴠ Highly-flexible, easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirement

Application HELUKABEL® TRAYCONTROL 300 is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage) guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Part no. 62710 62711 62712 62713 62714 62715 62716 62717 62718 62719 62720 62721 62722 62723 62724 62725 62726 62727 62728 62729 62730 62731 62732 62733 62734 62735 62736 62737

No.cores x cross-sec. mm² 2 x 0,08 3 x 0,08 4 x 0,08 6 x 0,08 8 x 0,08 10 x 0,08 15 x 0,08 20 x 0,08 25 x 0,08 30 x 0,08 40 x 0,08 50 x 0,08 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 8 x 0,14 10 x 0,14 15 x 0,14 20 x 0,14 25 x 0,14 30 x 0,14 40 x 0,14 50 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 6 x 0,25

AWG-No. Outer Ø approx. mm 28 4,4 28 4,6 28 4,9 28 5,4 28 5,7 28 6,3 28 6,9 28 7,5 28 8,5 28 8,8 28 9,6 28 11,3 26 4,6 26 4,8 26 5,0 26 5,6 26 5,9 26 6,6 26 7,3 26 8,1 26 9,0 26 9,3 26 10,2 26 11,9 24 4,9 24 5,1 24 5,3 24 6,0

Cop. weight kg / km 6,0 7,0 9,0 12,0 15,0 18,0 24,0 30,0 37,0 43,0 54,0 67,0 9,0 10,0 12,0 16,0 19,0 24,0 31,0 40,0 49,0 57,0 72,0 88,0 15,0 16,0 19,0 27,0

Weight approx. kg / km 16,0 22,0 27,0 34,0 37,0 43,0 52,0 67,0 79,0 88,0 112,0 131,0 24,0 27,0 31,0 39,0 43,0 51,0 66,0 79,0 92,0 110,0 136,0 165,0 30,0 33,0 37,0 48,0

Part no. 62738 62739 62740 62741 62742 62743 62744 62745 62746 62747 62748 62749 62750 62751 62752 62753 62754 62755 62756 62757 62758 62759 62760 62761 62762 62763 62764 62765

No.cores x cross-sec. mm² 8 x 0,25 10 x 0,25 15 x 0,25 20 x 0,25 25 x 0,25 30 x 0,25 40 x 0,25 50 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 8 x 0,34 10 x 0,34 15 x 0,34 20 x 0,34 25 x 0,34 30 x 0,34 40 x 0,34 50 x 0,34 2 x 0,75 3 x 0,75 4 x 0,75 6 x 0,75 8 x 0,75 10 x 0,75 15 x 0,75 20 x 0,75

AWG-No. Outer Ø approx. mm 24 6,3 24 7,1 24 8,2 24 8,9 24 9,8 24 10,1 24 11,2 24 13,0 22 5,3 22 5,5 22 5,8 22 6,5 22 6,9 22 8,1 22 9,0 22 9,7 22 11,4 22 11,8 22 12,9 22 14,3 20 6,4 20 6,7 20 7,2 20 8,6 20 9,1 20 10,4 20 12,3 20 13,6

Cop. weight kg / km 31,0 39,0 51,0 64,0 77,0 92,0 118,0 148,0 19,0 22,0 27,0 34,0 45,0 69,0 77,0 92,0 121,0 139,0 177,0 215,0 28,0 34,0 40,0 54,0 70,0 83,0 119,0 130,0

Weight approx. kg / km 57,0 67,0 85,0 106,0 128,0 155,0 206,0 249,0 34,0 40,0 46,0 60,0 72,0 85,0 115,0 140,0 176,0 210,0 273,0 331,0 73,0 77,0 91,0 118,0 158,0 173,0 218,0 298,0

Continuation Ⴇ

N 40

N


TRAYCONTROL 300-C flexible, oil-resistant, screened, EMC-preferred type, NFPA 79 Edition 2007

Part no. 62766 62767 62768 62769 62770 62771 62772 62773 62774 62775 62776 62777 62778 62779

No.cores x cross-sec. mm² 25 x 0,75 30 x 0,75 40 x 0,75 50 x 0,75 2 x 1 3 x 1 4 x 1 6 x 1 8 x 1 10 x 1 15 x 1 20 x 1 25 x 1 30 x 1

AWG-No. Outer Ø approx. mm 20 15,0 20 15,5 20 17,7 20 19,7 18 6,9 18 7,2 18 8,0 18 9,2 18 9,8 18 12,0 18 13,5 18 14,7 18 16,9 18 17,6

Cop. weight kg / km 186,0 224,0 288,0 337,0 37,0 49,0 58,0 82,0 100,0 124,0 180,0 234,0 277,0 323,0

Weight approx. kg / km 401,0 477,0 623,0 752,0 80,0 86,0 101,0 130,0 168,0 226,0 295,0 386,0 462,0 590,0

Part no. 62780 62781 62782 62783 62784 62785 62786 62787 62788 62789 62790 62791 62792 62793

Dimensions and specifications may be changed without prior notice. (RN02)

Tools Cable shears Box spanners Strippers Crimping tools Pliers Skinning knife

You can find tools in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 41

No.cores x cross-sec. mm² 40 x 1 50 x 1 2 x 1,5 3 x 1,5 4 x 1,5 6 x 1,5 8 x 1,5 10 x 1,5 15 x 1,5 20 x 1,5 25 x 1,5 30 x 1,5 40 x 1,5 50 x 1,5

AWG-No. Outer Ø approx. mm 18 19,4 18 21,6 16 7,4 16 8,1 16 8,7 16 10,0 16 11,2 16 13,1 16 14,7 16 16,2 16 18,6 16 19,3 16 21,5 16 24,3

Cop. weight kg / km 416,0 508,0 51,0 63,0 76,0 104,0 134,0 168,0 234,0 301,0 367,0 428,0 550,0 669,0

Weight approx. kg / km 773,0 958,0 110,0 116,0 139,0 195,0 283,0 316,0 410,0 551,0 675,0 794,0 1033,0 1274,0


TRAYCONTROL 300 TP stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ Flexible PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø

Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 18 with transparent nylon skin) Ⴠ Pair identification according to international colour code Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL (AWG 22 - AWG 18): PLTC-ER, ITC-ER, Type CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 26): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B

Note

Advantages Ⴠ Highly-flexible, easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirement

Application HELUKABEL® TRAYCONTROL 300 TP is a stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Part no. No.pairs x no.cores x cross-sec. mm² 62794 1 x 2 x 0,14 62795 2 x 2 x 0,14 62796 3 x 2 x 0,14 62797 4 x 2 x 0,14 62798 5 x 2 x 0,14 62799 6 x 2 x 0,14 62800 7 x 2 x 0,14 61928 8 x 2 x 0,14 61929 10 x 2 x 0,14 61930 12 x 2 x 0,14 61931 14 x 2 x 0,14 61932 15 x 2 x 0,14 61933 16 x 2 x 0,14 61934 18 x 2 x 0,14 61935 20 x 2 x 0,14 61936 22 x 2 x 0,14 61937 24 x 2 x 0,14 61938 25 x 2 x 0,14 61939 1 x 2 x 0,25 61940 2 x 2 x 0,25 61941 3 x 2 x 0,25 61942 4 x 2 x 0,25 61943 5 x 2 x 0,25 61944 6 x 2 x 0,25 61945 7 x 2 x 0,25 61946 8 x 2 x 0,25 61947 10 x 2 x 0,25 61948 12 x 2 x 0,25 61949 14 x 2 x 0,25 61950 15 x 2 x 0,25

AWG-No.

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 26 24 24

Outer Ø Cop. approx. mm weight kg / km 3,6 5,1 5,3 5,8 6,2 6,8 6,9 7,3 7,4 9,1 9,8 10,6 10,7 11,1 11,9 12,4 13,1 13,4 3,9 5,9 6,2 6,5 7,2 8,1 8,2 8,9 10,5 11,0 11,6 12,0

3,0 5,0 8,0 11,0 14,0 16,0 19,0 22,0 27,0 33,0 38,0 41,0 43,0 49,0 54,0 59,0 65,0 67,0 5,0 10,0 15,0 20,0 25,0 29,0 34,0 39,0 49,0 59,0 69,0 74,0

Weight approx. kg / km 20,0 24,0 30,0 38,0 44,0 51,0 57,0 64,0 76,0 93,0 103,0 109,0 112,0 119,0 130,0 150,0 169,0 178,0 32,0 36,0 48,0 56,0 71,0 80,0 89,0 98,0 111,0 135,0 160,0 171,0

Part no. No.pairs x no.cores x cross-sec. mm² 61951 16 x 2 x 0,25 61952 18 x 2 x 0,25 61953 20 x 2 x 0,25 61954 22 x 2 x 0,25 61955 24 x 2 x 0,25 61956 25 x 2 x 0,25 61957 1 x 2 x 0,34 61958 2 x 2 x 0,34 61959 3 x 2 x 0,34 61960 4 x 2 x 0,34 61961 5 x 2 x 0,34 61962 6 x 2 x 0,34 61963 7 x 2 x 0,34 61964 8 x 2 x 0,34 61965 10 x 2 x 0,34 61966 12 x 2 x 0,34 61967 14 x 2 x 0,34 61968 15 x 2 x 0,34 61969 16 x 2 x 0,34 61970 18 x 2 x 0,34 61971 20 x 2 x 0,34 61972 22 x 2 x 0,34 61973 24 x 2 x 0,34 61974 25 x 2 x 0,34 61975 1 x 2 x 0,75 61976 2 x 2 x 0,75 61977 3 x 2 x 0,75 61978 4 x 2 x 0,75 61979 5 x 2 x 0,75 61980 6 x 2 x 0,75

AWG-No.

24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20

Outer Ø Cop. approx. mm weight kg / km 12,1 13,5 14,4 15,3 16,1 16,7 4,2 6,4 6,8 79,0 8,2 8,9 9,0 9,9 11,7 12,4 13,0 13,2 13,3 14,2 15,1 15,8 17,0 17,5 5,2 8,8 9,3 10,2 11,3 12,5

79,0 89,0 98,0 109,0 118,0 124,0 7,0 13,0 20,0 7,6 33,0 39,0 46,0 52,0 65,0 78,0 92,0 98,0 105,0 118,0 131,0 144,0 157,0 163,0 11,0 22,0 32,0 43,0 54,0 65,0

Weight approx. kg / km 185,0 209,0 230,0 248,0 279,0 292,0 38,0 44,0 60,0 26,0 92,0 119,0 128,0 139,0 171,0 194,0 222,0 231,0 240,0 264,0 291,0 300,0 359,0 381,0 60,0 80,0 94,0 104,0 130,0 151,0

Continuation Ⴇ

N 42

N


TRAYCONTROL 300 TP stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007

Part no. No.pairs x no.cores x cross-sec. mm² 61981 7 x 2 x 0,75 61982 8 x 2 x 0,75 61983 10 x 2 x 0,75 61984 12 x 2 x 0,75 61985 14 x 2 x 0,75 61986 15 x 2 x 0,75 61987 16 x 2 x 0,75 61988 18 x 2 x 0,75 61989 20 x 2 x 0,75

AWG-No.

20 20 20 20 20 20 20 20 20

Outer Ø Cop. approx. mm weight kg / km 12,6 15,9 16,4 17,2 18,1 18,5 18,6 19,9 21,1

75,0 86,0 108,0 129,0 151,0 161,0 172,0 194,0 215,0

Weight approx. kg / km 174,0 262,0 298,0 302,0 327,0 370,0 402,0 480,0 551,0

Part no. No.pairs x no.cores x cross-sec. mm² 61990 22 x 2 x 0,75 61991 24 x 2 x 0,75 61992 25 x 2 x 0,75 61993 1 x 2 x 1 61994 1 x 2 x 1 61995 3 x 2 x 1 61996 6 x 2 x 1 61997 9 x 2 x 1 61998 15 x 2 x 1

AWG-No.

20 20 20 18 18 18 18 18 18

Outer Ø Cop. approx. mm weight kg / km 21,8 23,5 24,3 5,6 9,6 10,6 13,7 16,4 20,4

237,0 258,0 269,0 18,0 36,0 54,0 107,0 162,0 271,0

Weight approx. kg / km 621,0 703,0 721,0 61,0 77,0 103,0 216,0 328,0 542,0

Dimensions and specifications may be changed without prior notice. (RN02)

Signal and power circular connectors Series A, B, C, D, F and S Tools Accessories Online configurator Pre-assembled cables

You can find signal and power circular connectors in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 43


TRAYCONTROL 300-C TP stranded pair, flexible, screened, oil-resistant, EMC-preferred type, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ Flexible screened PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 18 with transparent nylon skin) Ⴠ Pair identification according to international colour code Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ 1. Screening with special aluminium foil 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL (AWG 22 - AWG 18): PLTC-ER, ITC-ER, CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 26): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B

Note

Advantages Ⴠ Highly-flexible, easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirement

Application HELUKABEL® TRAYCONTROL 300 is a screened, stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage) guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Part no. No.pairs x no.cores x cross-sec. mm² 61999 1 x 2 x 0,14 59760 2 x 2 x 0,14 59761 3 x 2 x 0,14 59762 4 x 2 x 0,14 59763 5 x 2 x 0,14 59764 6 x 2 x 0,14 59765 7 x 2 x 0,14 59766 8 x 2 x 0,14 59767 10 x 2 x 0,14 59768 12 x 2 x 0,14 59769 14 x 2 x 0,14 59770 15 x 2 x 0,14 59771 16 x 2 x 0,14 59772 18 x 2 x 0,14 59773 20 x 2 x 0,14 59774 22 x 2 x 0,14 59775 24 x 2 x 0,14 59776 25 x 2 x 0,14 59777 1 x 2 x 0,25 59778 2 x 2 x 0,25 59779 3 x 2 x 0,25 59780 4 x 2 x 0,25 59781 5 x 2 x 0,25 59782 6 x 2 x 0,25 59783 7 x 2 x 0,25 59784 8 x 2 x 0,25

AWG-No.

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 26 24 24 24 24

Outer Ø Cop. approx. mm weight kg / km 4,0 5,6 5,8 6,3 6,7 7,3 7,4 7,8 9,1 9,8 10,5 11,1 11,2 11,8 12,4 13,1 13,6 15,1 4,6 6,6 6,9 7,5 8,0 8,8 8,9 9,7

16,0 20,0 24,0 27,0 31,0 50,0 52,0 54,0 60,0 67,0 75,0 77,0 80,0 84,0 98,0 104,0 112,0 114,0 16,0 27,0 32,0 37,0 55,0 66,0 60,0 74,0

Weight approx. kg / km 32,0 39,0 47,0 55,0 68,0 86,0 92,0 97,0 111,0 141,0 150,0 154,0 155,0 170,0 183,0 207,0 228,0 239,0 46,0 53,0 65,0 79,0 98,0 114,0 121,0 129,0

Part no. No.pairs x no.cores x cross-sec. mm² 59785 10 x 2 x 0,25 59786 12 x 2 x 0,25 59787 14 x 2 x 0,25 59788 15 x 2 x 0,25 59789 16 x 2 x 0,25 59790 18 x 2 x 0,25 59791 20 x 2 x 0,25 59792 22 x 2 x 0,25 59793 24 x 2 x 0,25 59794 25 x 2 x 0,25 59795 1 x 2 x 0,34 59796 2 x 2 x 0,34 59797 3 x 2 x 0,34 59798 4 x 2 x 0,34 59799 5 x 2 x 0,34 59800 6 x 2 x 0,34 59801 7 x 2 x 0,34 59802 8 x 2 x 0,34 59803 10 x 2 x 0,34 59804 12 x 2 x 0,34 59805 14 x 2 x 0,34 59806 15 x 2 x 0,34 59807 16 x 2 x 0,34 59808 18 x 2 x 0,34 59809 20 x 2 x 0,34 59810 22 x 2 x 0,34

AWG-No.

24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22

Outer Ø Cop. approx. mm weight kg / km 11,4 11,8 12,6 12,8 12,9 13,8 14,4 15,3 16,4 16,7 4,9 7,1 7,7 8,4 9,0 9,6 9,7 10,7 12,7 13,2 13,9 14,1 14,2 15,3 15,9 16,8

109,0 116,0 121,0 132,0 142,0 147,0 161,0 171,0 230,0 231,0 17,0 37,0 45,0 54,0 63,0 73,0 79,0 88,0 107,0 122,0 138,0 154,0 161,0 198,0 211,0 218,0

Weight approx. kg / km 152,0 189,0 213,0 225,0 227,0 238,0 270,0 300,0 321,0 340,0 58,0 65,0 79,0 88,0 110,0 126,0 140,0 148,0 184,0 210,0 241,0 245,0 251,0 275,0 300,0 320,0

Continuation Ⴇ

N 44

N


TRAYCONTROL 300-C TP stranded pair, flexible, screened, oil-resistant, EMC-preferred type, NFPA 79 Edition 2007

Part no. No.pairs x no.cores x cross-sec. mm² 59811 24 x 2 x 0,34 59812 25 x 2 x 0,34 59813 1 x 2 x 0,75 59814 2 x 2 x 0,75 59815 3 x 2 x 0,75 59816 4 x 2 x 0,75 59817 5 x 2 x 0,75 59818 6 x 2 x 0,75 59819 7 x 2 x 0,75 59820 8 x 2 x 0,75 59821 10 x 2 x 0,75 59822 12 x 2 x 0,75 59823 14 x 2 x 0,75

AWG-No.

22 22 20 20 20 20 20 20 20 20 20 20 20

Outer Ø Cop. approx. mm weight kg / km 18,0 18,3 5,9 9,4 10,5 11,5 12,6 13,3 13,4 16,8 17,5 18,0 19,1

230,0 239,0 26,0 56,0 72,0 92,0 107,0 122,0 132,0 144,0 180,0 202,0 221,0

Weight approx. kg / km 371,0 402,0 70,0 89,0 102,0 119,0 140,0 162,0 198,0 272,0 307,0 318,0 342,0

Part no. No.pairs x no.cores x cross-sec. mm² 59824 15 x 2 x 0,75 59825 16 x 2 x 0,75 59826 18 x 2 x 0,75 59827 20 x 2 x 0,75 59828 22 x 2 x 0,75 59829 24 x 2 x 0,75 59830 25 x 2 x 0,75 59831 1 x 2 x 1 59832 2 x 2 x 1 59833 3 x 2 x 1 59834 6 x 2 x 1 59835 9 x 2 x 1 59836 15 x 2 x 1

AWG-No.

20 20 20 20 20 20 20 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice. (RN02)

Cable Glands Cable glands for standard applications Plastic Glands Cable Glands of Brass Accessories Cable glands for special application conditions for electromagnetic compatibility EMC for rugged applications and special chemical resistance for high temperature use for explosive areas for special mounting conditions for special pressure conditions

You can find cable glands in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 45

Outer Ø Cop. approx. mm weight kg / km 19,4 19,5 20,5 21,5 22,6 24,4 24,9 6,3 10,2 11,5 14,6 17,2 21,3

232,0 257,0 282,0 307,0 322,0 342,0 361,0 28,0 57,0 75,0 139,0 212,0 358,0

Weight approx. kg / km 381,0 417,0 494,0 570,0 643,0 724,0 740,0 104,0 121,0 150,0 328,0 490,0 811,0


JZ-602-PUR 80°C, 600V, two approvals control cable, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PUR to UL CSA AWM I/II A/B Style 20939 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and UL-Style 10012 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Full-polyurethane outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils, water based coolants, UV-radiation, oxygene, ozon and hydrolysis. Conditionally resistant to microbes. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-602-C-PUR, see page N 51

Application UL and CSA approved flexible control cable rated at 600 V, primarily designed for exporters to the US or Canadian market. Used in machine tools, control systems, connection between control panels and machines, assembly lines and other industrial equipment. Suitable for installation in dry, moist, wet and outdoor environment and moderate flexing applications. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12471 12472 12473 12474 12475 12476 12477 12478 12479 12480 12481 12482 12483 12484 12485 12486 12487 12488 12489 12490 12491 12492 12493 12494

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 8 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 8 G 1 9 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1

AWG-No. Outer Ø approx. mm 20 5,8 20 6,2 20 6,6 20 7,2 20 8,4 20 9,5 20 10,3 20 10,8 20 12,8 20 15,4 20 17,6 20 19,7 18 6,2 18 6,6 18 7,2 18 7,8 18 9,1 18 9,9 18 11,0 18 11,7 18 14,0 18 17,0 18 19,2 18 21,0

Cop. weight kg / km 9,6 14,0 19,0 24,0 34,0 38,4 43,2 58,0 86,0 120,0 163,0 197,0 19,2 27,0 38,4 48,0 67,0 76,8 86,4 115,2 173,0 240,0 326,0 394,0

Weight approx. kg / km 52,0 64,0 72,0 88,0 130,0 145,0 180,0 196,0 260,0 368,0 502,0 594,0 57,0 68,0 79,0 97,0 141,0 152,0 190,0 211,0 284,0 394,0 521,0 609,0

Part no. 12495 12496 12497 12498 12499 12500 12501 12502 12503 12504 12505 12506 12507 12508 12509 12510 12511 12512 12513 12514 12515 12516 12517

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 19 G 2,5 25 G 2,5 3 G 4 4 G 4

AWG-No. Outer Ø approx. mm 16 6,8 16 7,4 16 8,0 16 8,6 16 10,5 16 12,7 16 13,3 16 15,7 16 18,8 16 22,0 16 23,6 14 8,1 14 8,6 14 10,0 14 10,8 14 13,0 14 15,5 14 16,6 14 19,5 14 19,5 14 23,8 12 11,1 12 12,4

Cop. weight kg / km 28,8 44,0 58,0 72,0 101,0 129,7 173,0 260,0 360,0 490,0 590,0 48,0 72,0 96,0 120,0 168,0 216,0 288,0 432,0 456,0 600,0 115,0 154,0

Weight approx. kg / km 75,0 96,0 117,0 140,0 186,0 244,0 319,0 451,0 625,0 850,0 1041,0 115,0 143,0 185,0 221,0 293,0 429,0 563,0 854,0 914,0 1188,0 232,0 298,0

N

Continuation Ⴇ

N 46


JZ-602-PUR 80°C, 600V, two approvals control cable, meter marking

Part no. 12518 12519 12520 12521 12522 12523 12524 12525 12526

No.cores x cross-sec. mm² 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10

AWG-No. Outer Ø approx. mm 12 13,7 12 16,2 10 12,8 10 14,1 10 15,7 10 19,2 8 16,8 8 18,3 8 20,1

Cop. weight kg / km 192,0 269,0 173,0 231,0 288,0 403,0 288,0 384,0 480,0

Weight approx. kg / km 358,0 460,0 360,0 402,0 484,0 630,0 535,0 653,0 786,0

Part no. 12527 12528 12529 12530 12531 12532 12533 12534 12535 12536 12537 12538 12539 12540 12541 12542 12543

No.cores x cross-sec. mm² 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Dimensions and specifications may be changed without prior notice. (RN01)

Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High flexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits

You can find conduits in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 47

AWG-No. Outer Ø approx. mm 8 22,4 6 19,2 6 20,5 6 23,0 6 25,5 6 28,2 4 25,0 4 28,1 4 30,9 4 35,5 2 28,6 2 31,7 2 35,5 1 35,8 2/0 41,6 3/0 46,0 4/0 52,8

Cop. weight kg / km 672,0 307,0 461,0 615,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 1008,0 1344,0 1680,0 1920,0 2688,0 3648,0 4608,0

Weight approx. kg / km 1100,0 640,0 810,0 1045,0 1260,0 1760,0 1180,0 1507,0 1858,0 2830,0 1590,0 2123,0 2612,0 3058,0 4254,0 5762,0 7280,0


JZ-602-PUR DC/AC 80°C, 600V, two approvals control cable, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PUR to UL CSA AWM I/II A/B Style 20939 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and UL-Style 10012 Ⴠ Blue (DC) or red (AC) cores with continuous white numbering Ⴠ Green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Full-polyurethane outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils, water based coolants, UV-radiation, oxygene, ozon and hydrolysis. Conditionally resistant to microbes. Ⴠ High abrasion resistance Ⴠ Tear and cut resistant Ⴠ The materials used in manufacturing are cadmium-free and do not contain no silicone any silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ Ⴠ Ⴠ Ⴠ

G = with green-yellow earth core; DC = blue cores; AC = red cores; AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application For use on conveyor belts, tooling machines, conveyor system, production lines and automotive production plants. Also for medium mechanical stress in flexible applications with free movement and without tensile stress. UL and CSA approved control cables espacially for U.S. and Canadian markets. =The product conforms to the EC Low Voltage Directive 2006/95/EG

JZ-602 PUR DC (blue core) Part no. 12805 12806 12807 12808 12809 12810 12811 12812 12813 12814 12815 12816 12817 12818 12819 12820 12821 12822 12823 12824 12825

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

AWG-No. Outer Ø approx. mm 18 6,6 18 7,2 18 7,8 18 9,1 18 11,7 18 14,0 18 17,0 16 7,4 16 8,0 16 8,6 16 10,5 16 13,3 16 15,7 16 18,8 14 8,6 14 10,0 14 10,8 14 13,0 14 16,6 14 19,5 14 23,8

Cop. weight kg / km 27,0 38,0 48,0 67,0 115,0 173,0 240,0 44,0 58,0 72,0 101,0 173,0 260,0 360,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0

Weight approx. kg / km 68,0 79,0 97,0 141,0 211,0 284,0 394,0 96,0 117,0 140,0 186,0 319,0 451,0 625,0 143,0 185,0 221,0 293,0 563,0 854,0 1188,0

JZ-602 PUR AC (red core) Part no. 12826 12827 12828 12829 12830 12831 12832 12833 12834 12835 12836 12837 12838 12839 12840 12841 12842 12843 12844 12845 12846

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

AWG-No. Outer Ø approx. mm 18 6,6 18 7,2 18 7,8 18 9,1 18 11,7 18 14,0 18 17,0 16 7,4 16 8,0 16 8,6 16 10,5 16 13,3 16 15,7 16 18,8 14 8,6 14 10,0 14 10,8 14 13,0 14 16,6 14 19,5 14 23,8

Cop. weight kg / km 27,0 38,0 48,0 67,0 115,0 173,0 240,0 44,0 58,0 72,0 101,0 173,0 260,0 360,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0

Weight approx. kg / km 68,0 79,0 97,0 141,0 211,0 284,0 394,0 96,0 117,0 140,0 186,0 319,0 451,0 625,0 143,0 185,0 221,0 293,0 563,0 854,0 1188,0

N

Dimensions and specifications may be changed without prior notice. (RN01)

N 48


JZ-600 PUR tear and coolant resistant, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR control cables Adapted to DIN VDE 0276 part 627, DIN VDE 0281 part 13, with insulation thickness for 1 kV type and UL-Std. 758 Style 20234 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating as per DIN VDE 0298 Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, as per DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581UL-Style 10012 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outer jacket, special full-polyurethane adapted to DIN VDE 0282 part 10, appendix A, flame retardant to UL-Std. 758 Ⴠ Colour black (RAL 9005) or grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

High abrasion resistance High flexibility Resistant to ultra violet rays Wear resistant The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-600-YC-PUR, see page N 52

Application Extremely robust, control cable resistant to mineral oils and to coolant emulsions. In tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. Interesting for the export-oriented machinery plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x Jacket cross-sec. colour mm² black 28240 2 x 0,5 28241 3 G 0,5 28242 4 G 0,5 28243 5 G 0,5 28244 7 G 0,5 28245 12 G 0,5 28246 18 G 0,5 28247 25 G 0,5 28248 2 x 0,75 28249 3 G 0,75 28250 4 G 0,75 28251 5 G 0,75 28252 7 G 0,75 28253 12 G 0,75 28254 18 G 0,75 28255 25 G 0,75 28256 2 x 1 28257 3 G 1 28258 4 G 1 28259 5 G 1 28260 7 G 1 28261 12 G 1 28262 18 G 1 28263 25 G 1 28264 2 x 1,5 28265 3 G 1,5 28266 4 G 1,5 28267 5 G 1,5 28268 7 G 1,5 28269 12 G 1,5 28270 18 G 1,5 28271 25 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16

Outer Ø Cop. approx. mm weight kg / km 6,9 7,3 7,9 8,5 9,9 12,2 14,4 17,2 7,3 7,7 8,3 9,1 10,7 13,1 15,6 18,9 7,9 8,3 9,1 9,9 11,7 14,5 17,3 21,1 8,7 9,2 10,0 11,0 13,3 16,6 19,7 23,9

9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 19,2 29,0 38,4 48,0 67,0 115,0 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0

Weight approx. kg / km 60,0 70,0 104,0 120,0 141,0 208,0 289,0 342,0 70,0 78,0 134,0 149,0 201,0 269,0 378,0 498,0 86,0 100,0 107,0 130,0 174,0 290,0 405,0 570,0 97,0 118,0 141,0 181,0 234,0 370,0 520,0 730,0

Part no. No.cores x Jacket cross-sec. colour mm² grey 28305 2 x 0,5 28306 3 G 0,5 28307 4 G 0,5 28308 5 G 0,5 28309 7 G 0,5 28310 12 G 0,5 28311 18 G 0,5 28312 25 G 0,5 28313 2 x 0,75 28314 3 G 0,75 28315 4 G 0,75 28316 5 G 0,75 28317 7 G 0,75 28318 12 G 0,75 28319 18 G 0,75 28320 25 G 0,75 28321 2 x 1 28322 3 G 1 28323 4 G 1 28324 5 G 1 28325 7 G 1 28326 12 G 1 28327 18 G 1 28328 25 G 1 28329 2 x 1,5 28330 3 G 1,5 28331 4 G 1,5 28332 5 G 1,5 28333 7 G 1,5 28334 12 G 1,5 28335 18 G 1,5 28336 25 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16

Outer Ø Cop. approx. mm weight kg / km 6,9 7,3 7,9 8,5 9,9 12,2 14,4 17,2 7,3 7,7 8,3 9,1 10,7 13,1 15,6 18,9 7,9 8,3 9,1 9,9 11,7 14,5 17,3 21,1 8,7 9,2 10,0 11,0 13,3 16,6 19,7 23,9

9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 19,2 29,0 38,4 48,0 67,0 115,0 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0

Weight approx. kg / km 60,0 70,0 104,0 120,0 141,0 208,0 289,0 342,0 70,0 78,0 134,0 149,0 201,0 269,0 378,0 498,0 86,0 100,0 107,0 130,0 174,0 290,0 405,0 570,0 97,0 118,0 141,0 181,0 234,0 370,0 520,0 730,0

Continuation Ⴇ

N 49


JZ-600 PUR tear and coolant resistant, 0,6/1kV, meter marking Part no. No.cores x Jacket cross-sec. colour mm² black 28272 2 x 2,5 28273 3 G 2,5 28274 4 G 2,5 28275 5 G 2,5 28276 7 G 2,5 28277 12 G 2,5 28278 18 G 2,5 28279 25 G 2,5 28280 2 x 4 28281 3 G 4 28282 4 G 4 28283 5 G 4 28284 7 G 4 28285 12 G 4 28286 3 G 6 28287 4 G 6 28288 5 G 6 28289 7 G 6 28290 3 G 10 28291 4 G 10 28292 5 G 10 28293 7 G 10 28294 3 G 16 28295 4 G 16 28296 5 G 16 28297 7 G 16 28298 3 G 25 28299 4 G 25 28300 5 G 25 28301 7 G 25

AWG-No.

14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4

Outer Ø Cop. approx. mm weight kg / km 9,5 10,0 11,1 12,4 15,0 18,4 22,0 26,9 11,4 12,3 13,8 15,3 16,8 22,9 14,1 15,6 17,3 19,3 16,5 18,4 20,5 22,5 19,6 21,7 24,2 25,7 24,0 26,9 29,3 32,6

48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 77,0 115,0 154,0 192,0 269,0 461,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0

Weight approx. kg / km 170,0 181,0 203,0 251,0 330,0 553,0 795,0 1110,0 190,0 235,0 310,0 410,0 540,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 709,0 1114,0 1620,0 1900,0 1450,0 1600,0 2050,0 2900,0

Part no. No.cores x Jacket cross-sec. colour mm² grey 28337 2 x 2,5 28338 3 G 2,5 28339 4 G 2,5 28340 5 G 2,5 28341 7 G 2,5 28342 12 G 2,5 28343 18 G 2,5 28344 25 G 2,5 28345 2 x 4 28346 3 G 4 28347 4 G 4 28348 5 G 4 28349 7 G 4 28350 12 G 4 28351 3 G 6 28352 4 G 6 28353 5 G 6 28354 7 G 6 28355 3 G 10 28356 4 G 10 28357 5 G 10 28358 7 G 10 28359 3 G 16 28360 4 G 16 28361 5 G 16 28362 7 G 16 28363 3 G 25 28364 4 G 25 28365 5 G 25 28366 7 G 25

AWG-No.

14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4

Outer Ø Cop. approx. mm weight kg / km 9,5 10,0 11,1 12,4 15,0 18,4 22,0 26,9 11,4 12,3 13,8 15,3 16,8 22,9 14,1 15,6 17,3 19,3 16,5 18,4 20,5 22,5 19,6 21,7 24,2 25,8 24,0 26,9 29,3 32,6

48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 77,0 115,0 154,0 192,0 269,0 461,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0

Weight approx. kg / km 170,0 181,0 203,0 251,0 330,0 553,0 795,0 1110,0 190,0 235,0 310,0 410,0 540,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 709,0 1114,0 1620,0 1900,0 1450,0 1600,0 2050,0 2900,0

Dimensions and specifications may be changed without prior notice. (RN01)

N

N 50


JZ-602-C-PUR screened two approvals control cable, 80°C, 600V, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR-insulated to UL CSA AWM I/II A/B Style 20939 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage according to UL+CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and UL-Style 10012 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath YM5 to DIN VDE 0207 part 5 Ⴠ Braided screen of tinned Cu wires approx. 85% coverage Ⴠ Full-polyurethane outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils and refrigerants, UV-radiation, osygene, ozon and hydrolysis. Conditionally resistant to microbes. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-602 PUR, see page N 46

Application UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist, wet and outdoor environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12550 12551 12552 12553 12554 12555 12556 12557 12558 12559 12560 12561 12562 12563 12564 12565 12566 12567 12568 12569 12570 12571 12572 12573 12574 12575 12576 12577 12578 12579 12580 12581 12582 12583 12584 12585 12586 12587

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 9 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5

AWG-No. Outer Ø approx. mm 20 7,7 20 8,0 20 8,6 20 9,2 20 10,5 20 12,3 20 13,0 20 15,6 20 18,2 20 20,1 20 22,4 18 8,1 18 8,4 18 9,1 18 10,0 18 11,3 18 13,3 18 13,8 18 16,2 18 19,5 18 22,5 18 24,2 16 8,7 16 9,2 16 10,0 16 10,8 16 12,9 16 14,8 16 15,6 16 18,3 16 22,5 16 25,1 16 27,3 14 10,3 14 10,8 14 11,8 14 13,2 14 15,6

Cop. weight kg / km 41,0 45,0 54,0 66,0 79,0 94,0 137,0 156,0 250,0 316,0 348,0 54,0 64,0 76,0 89,0 114,0 144,0 186,0 284,0 387,0 500,0 578,0 64,0 82,0 99,0 123,0 148,0 187,0 274,0 386,0 531,0 671,0 840,0 110,0 148,0 169,0 220,0 284,0

Weight approx. kg / km 93,0 124,0 133,0 153,0 191,0 243,0 322,0 374,0 436,0 560,0 663,0 107,0 130,0 155,0 181,0 209,0 321,0 341,0 473,0 650,0 781,0 892,0 136,0 165,0 192,0 224,0 273,0 340,0 461,0 674,0 950,0 1203,0 1588,0 173,0 220,0 270,0 329,0 428,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 51

Part no. 12588 12589 12590 12591 12592 12593 12594 12595 12596 12597 12598 12599 12600 12601 12602 12603 12604 12605 12606 12607 12608 12609 12610 12611 12612 12613 12614 12615 12616 12617 12618 12619 12620

No.cores x cross-sec. mm² 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120

AWG-No. Outer Ø approx. mm 14 18,1 14 19,2 14 23,0 14 28,3 12 12,5 12 13,1 12 14,5 12 15,8 12 19,0 10 14,2 10 15,2 10 16,6 10 18,4 10 22,2 8 19,1 8 21,1 8 23,7 8 26,5 6 24,2 6 27,2 6 30,6 6 33,6 4 30,2 4 33,3 4 36,8 4 40,6 2 33,8 2 37,7 2 41,5 1 40,5 2/0 46,1 3/0 50,7 4/0 57,0

Cop. weight kg / km 349,0 470,0 572,0 740,0 124,0 178,0 234,0 284,0 321,0 176,0 245,0 316,0 442,0 530,0 367,0 549,0 604,0 820,0 653,0 807,0 940,0 1345,0 920,0 1169,0 1420,0 1921,0 1250,0 1680,0 2020,0 2370,0 3257,0 4060,0 5231,0

Weight approx. kg / km 580,0 761,0 1140,0 1551,0 209,0 310,0 456,0 532,0 737,0 318,0 411,0 572,0 732,0 961,0 741,0 988,0 1202,0 1743,0 1088,0 1662,0 2021,0 2720,0 1947,0 2591,0 3197,0 4530,0 2701,0 3277,0 4530,0 3370,0 4630,0 6114,0 7417,0


JZ-600-YC-PUR tear and coolant resistant, 0,6/1kV, Cu-screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR control cables Adapted to DIN VDE 0276 part 627, DIN VDE 0281 part 13, with insulation thickness for 1 kV type and UL-Std. 758 Style 20234 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating as per DIN VDE 0298 Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, as per DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 UL-Style 10012 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Oil resistant PVC inner jacket, TM5 to DIN VDE 0281 part 1 and class 43 gem. UL-Std. 1581 Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Outer jacket, special full-polyurethane adapted to DIN VDE 0282 part 10, appendix A, flame retardant to UL-Std. 758 Ⴠ Colour black (RAL 9005) or grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

High abrasion resistance High flexibility Resistant to ultra violet rays Wear resistant The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-600 PUR, see page N 49

Application Extremely robust, control cable resistant to mineral oils and to coolant emulsions. In tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. Interesting for the export-oriented machinery plants. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x Jacket cross-sec. colour mm² black 28370 2 x 0,5 28371 3 G 0,5 28372 4 G 0,5 28373 5 G 0,5 28374 7 G 0,5 28375 12 G 0,5 28376 18 G 0,5 28377 25 G 0,5 28378 2 x 0,75 28379 3 G 0,75 28380 4 G 0,75 28381 5 G 0,75 28382 7 G 0,75 28383 12 G 0,75 28384 18 G 0,75 28385 25 G 0,75 28386 2 x 1 28387 3 G 1 28388 4 G 1 28389 5 G 1 28390 7 G 1 28391 12 G 1 28392 18 G 1 28393 25 G 1 28394 2 x 1,5 28395 3 G 1,5 28396 4 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 16 16 16

Outer Ø Cop. approx. mm weight kg / km 9,0 9,3 9,9 10,6 12,2 14,7 17,3 20,6 9,4 9,8 10,4 11,1 13,0 15,8 17,9 22,8 9,9 10,3 11,1 12,2 14,5 17,4 20,7 24,8 10,7 11,2 12,3

41,0 45,0 54,0 66,0 79,0 137,0 156,0 250,0 46,0 57,0 63,0 76,0 100,0 175,0 240,0 306,0 54,0 64,0 76,0 89,0 114,0 186,0 284,0 387,0 64,0 82,0 99,0

Weight approx. kg / km 131,0 154,0 176,0 204,0 237,0 323,0 431,0 507,0 143,0 158,0 193,0 231,0 337,0 424,0 568,0 741,0 158,0 169,0 207,0 244,0 292,0 472,0 634,0 861,0 166,0 192,0 246,0

Part no. No.cores x Jacket cross-sec. colour mm² grey 28430 2 x 0,5 28431 3 G 0,5 28432 4 G 0,5 28433 5 G 0,5 28434 7 G 0,5 28435 12 G 0,5 28436 18 G 0,5 28437 25 G 0,5 28438 2 x 0,75 28439 3 G 0,75 28440 4 G 0,75 28441 5 G 0,75 28442 7 G 0,75 28443 12 G 0,75 28444 18 G 0,75 28445 25 G 0,75 28446 2 x 1 28447 3 G 1 28448 4 G 1 28449 5 G 1 28450 7 G 1 28451 12 G 1 28452 18 G 1 28453 25 G 1 28454 2 x 1,5 28455 3 G 1,5 28456 4 G 1,5

AWG-No.

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16

Outer Ø Cop. approx. mm weight kg / km 9,0 9,3 9,9 10,6 12,2 14,7 17,3 20,6 9,4 9,8 10,4 11,1 13,0 15,8 17,9 22,8 9,9 10,3 11,1 12,2 14,5 17,4 20,7 24,8 10,7 11,2 12,3

30,0 39,0 52,0 61,0 75,0 130,0 170,0 230,0 39,0 57,0 68,0 79,0 96,0 169,0 224,0 292,0 51,8 67,0 78,0 94,0 122,0 201,0 275,0 364,0 68,0 84,0 104,0

Weight approx. kg / km 131,0 154,0 176,0 204,0 237,0 323,0 431,0 507,0 143,0 158,0 193,0 231,0 337,0 424,0 568,0 741,0 158,0 169,0 207,0 244,0 292,0 472,0 634,0 861,0 166,0 192,0 246,0

Continuation Ⴇ

N 52

N


JZ-600-YC-PUR tear and coolant resistant, 0,6/1kV, Cu-screened, EMC-preferred type, meter marking

Part no. No.cores x Jacket cross-sec. colour mm² black 28397 5 G 1,5 28398 7 G 1,5 28399 12 G 1,5 28400 18 G 1,5 28401 25 G 1,5 28402 2 x 2,5 28403 3 G 2,5 28404 4 G 2,5 28405 5 G 2,5 28406 7 G 2,5 28407 12 G 2,5 28408 18 G 2,5 28409 25 G 2,5 28410 2 x 4 28411 3 G 4 28412 4 G 4 28413 5 G 4 28414 7 G 4 28415 3 G 6 28416 4 G 6 28417 5 G 6 28418 3 G 10 28419 4 G 10 28420 5 G 10 28421 3 G 16 28422 4 G 16 28423 5 G 16

AWG-No.

16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 8 8 8 6 6 6

Outer Ø Cop. approx. mm weight kg / km 13,3 16,0 19,6 23,4 28,2 11,8 12,3 13,4 14,9 17,9 21,9 26,1 31,9 14,3 15,1 16,7 18,6 20,0 17,0 18,7 20,7 19,6 21,9 24,1 23,5 26,4 28,8

123,0 148,0 274,0 386,0 531,0 110,0 148,0 169,0 220,0 284,0 470,0 572,0 740,0 124,0 178,0 234,0 284,0 321,0 245,0 316,0 442,0 367,0 549,0 604,0 653,0 807,0 940,0

Weight approx. kg / km 294,0 392,0 599,0 817,0 1261,0 280,0 301,0 352,0 433,0 569,0 864,0 1365,0 1997,0 310,0 396,0 531,0 704,0 932,0 633,0 742,0 1117,0 1131,0 1357,0 1646,0 1397,0 1880,0 2721,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 53

Part no. No.cores x Jacket cross-sec. colour mm² grey 28457 5 G 1,5 28458 7 G 1,5 28459 12 G 1,5 28460 18 G 1,5 28461 25 G 1,5 28462 2 x 2,5 28463 3 G 2,5 28464 4 G 2,5 28465 5 G 2,5 28466 7 G 2,5 28467 12 G 2,5 28468 18 G 2,5 28469 25 G 2,5 28470 2 x 4 28471 3 G 4 28472 4 G 4 28473 5 G 4 28474 7 G 4 28475 3 G 6 28476 4 G 6 28477 5 G 6 28478 3 G 10 28479 4 G 10 28480 5 G 10 28481 3 G 16 28482 4 G 16 28483 5 G 16

AWG-No.

16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 8 8 8 6 6 6

Outer Ø Cop. approx. mm weight kg / km 13,3 16,0 19,6 23,4 28,2 11,8 12,3 13,4 14,9 17,9 21,9 26,1 31,9 14,3 15,1 16,7 18,6 20,0 17,0 18,7 20,7 19,6 21,9 24,1 23,5 26,4 28,8

123,0 180,0 284,0 390,0 521,0 99,0 124,0 170,0 202,0 268,0 423,0 572,0 740,0 156,0 191,0 236,0 303,0 394,0 251,0 319,0 421,0 371,0 576,0 620,0 540,0 807,0 1394,0

Weight approx. kg / km 294,0 392,0 599,0 817,0 1261,0 280,0 301,0 352,0 433,0 569,0 864,0 1365,0 1997,0 310,0 396,0 531,0 704,0 932,0 633,0 742,0 1117,0 1131,0 1357,0 1646,0 1397,0 1880,0 2721,0


MEGAFLEX® 500 halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable, core-structure adapted to DIN VDE 0281 part 14, to UL-Style 20939, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Hydrolysis resistant Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3/ BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3-24 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Ⴠ Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN EN 60811-2-1 Ⴠ Hydrolysis-resistant to DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Also available as a 0,6/1 kV cable under consideration of economical minimum quantities. MEGAFLEX® 600 Ⴠ screened analogue type: MEGAFLEX® 500-C, see page N 56

Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13344 13345 13346 13347 13348 13349 13350 13351

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5

Outer Ø Cop. approx. mm weight kg / km 4,8 9,6 5,1 14,4 5,1 14,4 5,7 19,0 5,7 19,0 6,2 24,0 6,2 24,0 7,4 33,6

Weight approx. kg / km 43,0 50,0 50,0 60,0 60,0 71,0 71,0 84,0

AWG-No. 20 20 20 20 20 20 20 20

Part no. 13352 13353 13354 13355 13356 13357 13359 13360

No.cores x cross-sec. mm² 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5

Outer Ø Cop. approx. mm weight kg / km 8,0 38,0 8,8 48,0 9,1 58,0 10,0 76,0 10,7 86,0 11,2 96,0 12,7 120,0 13,5 144,0

Weight approx. kg / km 101,0 121,0 142,0 183,0 204,0 227,0 283,0 324,0

AWG-No. 20 20 20 20 20 20 20 20

Continuation Ⴇ

N 54

N


MEGAFLEX® 500 halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking

Part no. 13361 13362 13363 13364 13365 13366 13367 13368 13369 13370 13371 13372 13373 13374 13375 13376 13377 13378 13379 13380 13381 13382 13383 13384 13385 13386 13387 13388 13389 13390 13392 13393 13394 13395 13396 13397 13398 13399 13400 13401 13402 13403 13404 13405 13406 13407 13408 13409 13410 13411 13412 13413 13414 13415 13416 13417 13418 13419 13420 13421 13422 13423 13425 13426 13427 13428 13429 13430 13431 13432 13433 13434 13435 13436

No.cores x cross-sec. mm² 34 G 0,5 37 G 0,5 41 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 37 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 37 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 34 G 1,5 37 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5

Outer Ø Cop. approx. mm weight kg / km 14,5 163,0 15,0 178,0 15,8 197,0 15,8 202,0 17,3 240,0 19,4 293,0 19,4 312,0 5,2 14,4 5,5 21,6 5,5 21,6 6,2 29,0 6,2 29,0 6,8 36,0 6,8 36,0 8,1 50,0 8,1 50,0 8,9 58,0 9,6 72,0 9,9 86,0 11,2 115,0 11,9 130,0 12,6 144,0 14,1 180,0 15,4 216,0 16,4 245,0 17,2 260,0 17,6 296,0 17,6 302,0 19,8 360,0 20,9 439,0 21,5 468,0 5,5 19,2 6,0 29,0 6,0 29,0 6,6 38,4 6,6 38,4 7,2 48,0 8,6 67,0 9,4 77,0 10,4 96,0 10,7 115,0 12,0 154,0 12,7 173,0 13,5 192,0 15,2 240,0 17,4 326,0 18,4 355,0 18,9 394,0 18,9 403,0 21,0 480,0 22,2 586,0 22,8 628,0 6,1 29,0 6,5 43,0 6,5 43,0 7,2 58,0 7,9 72,0 9,5 101,0 10,4 115,0 11,3 144,0 11,7 173,0 13,3 230,0 14,0 259,0 14,9 288,0 16,8 360,0 19,4 490,0 20,2 533,0 23,4 720,0 24,8 878,0 26,0 936,0 7,6 48,0 8,3 72,0 9,1 96,0 10,2 120,0

Weight approx. kg / km 367,0 381,0 417,0 454,0 519,0 635,0 694,0 47,0 56,0 56,0 69,0 69,0 83,0 83,0 114,0 114,0 136,0 172,0 183,0 241,0 266,0 291,0 374,0 450,0 517,0 541,0 611,0 621,0 742,0 853,0 909,0 63,0 74,0 74,0 90,0 90,0 109,0 151,0 184,0 224,0 243,0 314,0 361,0 387,0 496,0 670,0 713,0 784,0 824,0 952,0 1140,0 1201,0 70,0 94,0 94,0 112,0 141,0 191,0 224,0 282,0 311,0 392,0 450,0 497,0 630,0 842,0 897,0 1277,0 1460,0 1612,0 118,0 151,0 181,0 224,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

N 55

20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14

Part no. 13437 13438 13439 13440 13441 13442 13443 13444 13445 13446 13447 13448 13449 13450 13451 13452 13453 13454 13455 13456 13457 13458 13459 13460 13461 13462 13463 13464 13465 13466 13467 13468 13469 13470 13471 13472 13473 13474 13475 13476 13477 13478 13479 13480 13481 13482 13483 13484 13485 13486 13487 13488 13489

No.cores x cross-sec. mm² 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 8 G 4 10 G 4 12 G 4 16 G 4 18 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 3 G 150 4 G 150

Outer Ø Cop. approx. mm weight kg / km 12,1 168,0 13,2 192,0 14,6 240,0 15,2 288,0 16,8 384,0 18,1 432,0 19,0 480,0 22,2 600,0 22,9 720,0 9,2 77,0 9,9 115,0 11,0 154,0 12,1 192,0 13,3 269,0 15,9 307,0 17,3 384,0 18,3 461,0 20,2 614,0 21,8 691,0 10,8 115,0 11,7 173,0 13,0 230,0 14,5 288,0 16,0 403,0 14,0 192,0 15,0 288,0 16,8 384,0 18,7 480,0 20,6 672,0 16,5 307,0 17,6 461,0 19,7 641,0 21,9 768,0 24,4 1075,0 22,5 720,0 25,2 960,0 27,9 1200,0 26,3 1008,0 29,2 1344,0 32,7 1680,0 31,5 1440,0 35,0 1920,0 38,7 2400,0 37,2 2016,0 42,2 2688,0 47,4 3360,0 42,1 2736,0 47,0 3648,0 52,3 4560,0 46,6 3456,0 51,4 4608,0 53,0 4320,0 59,0 5760,0

Weight approx. kg / km 316,0 370,0 451,0 499,0 720,0 769,0 911,0 1047,0 1280,0 199,0 247,0 299,0 369,0 463,0 601,0 698,0 790,0 1130,0 1280,0 266,0 360,0 429,0 529,0 631,0 440,0 550,0 708,0 862,0 1124,0 642,0 830,0 1060,0 1270,0 1794,0 1190,0 1594,0 2014,0 1590,0 2200,0 2693,0 2571,0 3087,0 3980,0 3207,0 4077,0 5501,0 4708,0 5590,0 6972,0 5515,0 7100,0 6279,0 7781,0

AWG-No. 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil


MEGAFLEX® 500-C halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, screened, EMC-preferred types, meter marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable, core-structure adapted to DIN VDE 0281 part 14, to UL-Style 20939, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2 Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Separating foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ LS0H = Low Smoke Zero Halogen-free.

Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3 / BS 4066 part 3/ DIN EN 60332-3/IEC 60332-3 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN 60811-2-1 Ⴠ hydrolysebeständig nach DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: MEGAFLEX® 500, see page N 54

Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.An interference-free transmission of signals and pulse in assured by the high degree of screening. As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13500 13501 13502 13504 13503 13505 13506 13507

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 x 0,5 4 G 0,5 5 G 0,5 5 x 0,5 7 G 0,5

Outer Ø Cop. approx. mm weight kg / km 5,7 35,0 6,0 42,0 6,0 42,0 6,5 47,0 6,5 47,0 7,0 56,0 7,0 56,0 7,9 69,0

Weight approx. kg / km 46,0 56,0 56,0 62,0 62,0 75,0 75,0 98,0

AWG-No. 20 20 20 20 20 20 20 20

Part no. 13508 13509 13510 13511 13512 13514 13515

No.cores x cross-sec. mm² 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5

Outer Ø Cop. approx. mm weight kg / km 8,5 80,0 9,3 94,0 9,6 108,0 10,7 129,0 11,2 145,0 11,9 172,0 13,4 240,0

Weight approx. kg / km 116,0 135,0 158,0 210,0 216,0 240,0 315,0

AWG-No. 20 20 20 20 20 20 20

Continuation Ⴇ

N 56

N


MEGAFLEX® 500-C halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, screened, EMC-preferred types, meter marking

Part no. 13516 13517 13518 13519 13520 13521 13522 13523 13524 13525 13526 13527 13528 13529 13530 13531 13532 13533 13534 13535 13536 13537 13538 13539 13540 13541 13542 13543 13544 13545 13546 13547 13548 13549 13550 13552 13554 13556 13557 13558 13559 13560 13561 13562 13563 13565

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5

Outer Ø Cop. approx. mm weight kg / km 6,1 40,0 6,4 52,0 6,4 52,0 6,9 60,0 6,9 60,0 7,4 71,0 7,4 71,0 8,6 91,0 8,6 91,0 9,4 110,0 10,2 137,0 10,4 142,0 11,6 200,0 12,4 212,0 12,9 238,0 14,8 281,0 6,4 50,0 6,7 60,0 6,7 60,0 7,3 71,0 7,3 71,0 7,8 88,0 9,1 111,0 9,9 127,0 10,8 150,0 11,2 184,0 12,3 209,0 13,2 260,0 13,8 317,0 15,8 349,0 6,6 63,0 6,9 80,0 6,9 80,0 7,5 97,0 8,4 119,0 10,0 147,0 10,7 170,0 11,8 193,0 12,1 267,0 13,6 315,0 14,6 374,0 15,3 396,0 17,9 526,0 8,3 96,0 9,0 144,0 9,8 148,0

Weight approx. kg / km 60,0 68,0 68,0 78,0 78,0 95,0 95,0 130,0 130,0 145,0 180,0 203,0 275,0 290,0 320,0 413,0 66,0 80,0 80,0 100,0 100,0 130,0 160,0 197,0 232,0 260,0 346,0 382,0 440,0 540,0 88,0 100,0 100,0 125,0 158,0 210,0 244,0 315,0 340,0 424,0 480,0 545,0 702,0 132,0 168,0 195,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

N 57

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14

Part no. 13566 13567 13568 13569 13570 13571 13572 13573 13574 13575 13576 13577 13578 13579 13580 13581 13582 13583 13584 13585 13586 13587 13588 13589 13590 13591 13592 13593 13594 13595 13596 13597

No.cores x cross-sec. mm² 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 4 G 25 4 x 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150

Outer Ø Cop. approx. mm weight kg / km 10,9 181,0 12,9 255,0 13,8 285,0 15,8 340,0 15,9 441,0 9,8 120,0 10,6 174,0 11,5 230,0 12,7 273,0 13,9 316,0 11,5 173,0 12,4 240,0 13,8 305,0 15,7 439,0 16,6 505,0 14,9 255,0 15,9 350,0 17,8 535,0 19,6 592,0 21,6 810,0 17,3 422,0 18,5 585,0 20,8 740,0 22,9 895,0 25,0 1282,0 26,2 1140,0 30,4 1576,0 34,6 2155,0 41,3 3120,0 46,2 4043,0 51,0 5069,0 59,0 5792,0

Weight approx. kg / km 256,0 345,0 390,0 482,0 572,0 220,0 251,0 305,0 388,0 504,0 270,0 351,0 464,0 546,0 670,0 461,0 574,0 785,0 914,0 1308,0 670,0 911,0 1105,0 1293,0 2149,0 1911,0 2542,0 3550,0 4939,0 6690,0 8453,0 9104,0

AWG-No. 14 14 17 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 2 1 2/0 3/0 4/0 300 kcmil


MEGAFLEX® 600 halogen-free, flame retardant, oil-reistant, UV-resistant, flexible, meter marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable to UL-Style 20234, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour black (RAL 9005) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ with meter marking, change-over in 2011

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Ⴠ Ⴠ

Ⴠ Ⴠ Ⴠ

Halogen-free Highly flame-retardant Resistant to oils and greases Resistant to UV and weathering Hydrolysis resistant Flexible, abrasion- and wear-resistant Ozone-resistant Recycleable Tests Flame test to VDE 0482-332-3/BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3-24 (previously DIN VDE 0472 part 804 test method C) Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Corrosiveness of combustion gases according to NF X 10-702 Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Oil-resistant to DIN EN 60811-2-1 Hydrolysis-resistant to DIN EN 61234-1 Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2

Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ screened analogue type: MEGAFLEX® 600-C, see page N 60

Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 13200 13202 13201 13203 13204 13205 13206 13207

No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 3 G 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,4 9,6 6,8 14,4 6,8 14,4 7,6 19,0 7,6 19,0 8,2 24,0 8,2 24,0 9,8 33,6

Weight approx. kg / km 56,0 68,0 68,0 100,0 100,0 117,0 117,0 138,0

AWG-No. 20 20 20 20 20 20 20 20

Part no. 13208 13209 13210 13211 13212 13213 13214 13215

No.cores x cross-sec. mm² 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5

Outer Ø Cop. approx. mm weight kg / km 10,7 38,0 11,6 48,0 12,2 58,0 13,7 76,0 14,4 86,0 15,3 96,0 17,2 120,0 18,0 144,0

Weight approx. kg / km 150,0 176,0 200,0 250,0 276,0 293,0 335,0 348,0

AWG-No. 20 20 20 20 20 20 20 20

Continuation Ⴇ

N 58

N


MEGAFLEX® 600 halogen-free, flame retardant, oil-reistant, UV-resistant, flexible, meter marking

Part no. 13216 13217 13218 13219 13220 13221 13222 13223 13224 13225 13226 13227 13228 13229 13230 13231 13232 13233 13234 13235 13236 13237 13238 13239 13241 13242 13243 13244 13245 13246 13247 13248 13249 13250 13251 13252 13253 13254 13255 13256 13257 13258 13259 13260 13261 13262 13263 13264 13265 13266 13267 13268 13269 13270 13271 13272 13273 13274 13275 13276 13277 13278 13279 13280

No.cores x cross-sec. mm² 34 G 0,5 37 G 0,5 41 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 37 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 x 1 5 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 37 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5

Outer Ø Cop. approx. mm weight kg / km 19,8 163,0 15,0 178,0 21,3 197,0 21,2 202,0 23,4 240,0 26,0 293,0 26,8 312,0 6,8 14,4 7,2 21,6 7,2 21,6 8,0 29,0 8,0 29,0 8,8 36,0 8,8 36,0 10,7 50,0 10,7 50,0 11,5 58,0 12,7 72,0 13,1 86,0 14,6 115,0 15,6 130,0 16,6 144,0 18,9 180,0 15,4 216,0 21,5 245,0 21,5 260,0 23,2 296,0 23,2 302,0 25,6 360,0 28,2 439,0 29,0 468,0 7,4 19,2 8,0 29,0 8,0 29,0 8,8 38,4 8,8 38,4 9,8 48,0 11,7 67,0 12,8 77,0 14,3 96,0 14,5 115,0 16,5 154,0 17,3 173,0 18,4 192,0 21,1 240,0 24,0 326,0 24,3 355,0 25,9 394,0 25,9 403,0 28,5 480,0 31,4 586,0 32,5 628,0 8,4 29,0 9,1 43,0 9,1 43,0 9,9 58,0 11,0 72,0 13,3 101,0 14,5 115,0 16,1 144,0 16,6 173,0 18,5 230,0 19,7 259,0 20,9 288,0

Weight approx. kg / km 520,0 561,0 590,0 595,0 715,0 840,0 880,0 66,0 74,0 74,0 126,0 126,0 140,0 140,0 190,0 190,0 212,0 238,0 257,0 304,0 362,0 394,0 486,0 450,0 638,0 696,0 750,0 770,0 895,0 1070,0 1110,0 80,0 96,0 96,0 100,0 100,0 130,0 170,0 230,0 270,0 290,0 360,0 405,0 450,0 570,0 750,0 790,0 890,0 900,0 1100,0 1266,0 1560,0 95,0 112,0 112,0 139,0 170,0 225,0 250,0 300,0 370,0 450,0 520,0 600,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

N 59

20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 13281 13282 13283 13284 13285 13286 13287 13288 13289 13290 13291 13292 13293 13294 13295 13296 13297 13298 13299 13300 13301 13302 13303 13304 13305 13306 13307 13308 13309 13310 13311 13312 13313 13314 13315 13316 13317 13318 13319 13320 13321 13322 13323 13324 13325 13326 13327 13328 13329 13330 13331 13332 13333 13334 13335 13336 13337 13338 13339 13340 13341 13342 13343

No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 37 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4 8 G 4 10 G 4 12 G 4 16 G 4 18 G 4 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 3 G 150 4 G 150

Outer Ø Cop. approx. mm weight kg / km 23,9 360,0 27,2 490,0 29,4 533,0 32,5 720,0 35,7 878,0 36,8 936,0 9,4 48,0 9,9 72,0 11,1 96,0 12,4 120,0 15,0 168,0 16,1 192,0 17,0 240,0 18,4 288,0 19,4 384,0 22,0 432,0 32,2 480,0 26,9 600,0 28,1 720,0 11,4 77,0 12,3 115,0 13,8 154,0 15,3 192,0 16,8 269,0 20,0 307,0 21,6 384,0 22,9 461,0 23,6 614,0 24,2 691,0 13,1 115,0 14,1 173,0 15,6 230,0 17,3 288,0 19,3 403,0 15,4 192,0 16,5 288,0 18,1 384,0 20,5 480,0 22,5 672,0 18,3 307,0 19,6 461,0 21,7 641,0 24,2 768,0 25,7 1075,0 24,0 720,0 26,9 960,0 29,4 1200,0 26,2 1008,0 29,4 1344,0 32,8 1680,0 31,6 1440,0 35,5 1920,0 40,0 2400,0 36,7 2016,0 40,7 2688,0 45,7 3360,0 41,2 2736,0 46,2 3648,0 50,7 4560,0 45,9 3456,0 50,3 4608,0 52,7 4320,0 58,8 5760,0

Weight approx. kg / km 730,0 950,0 1094,0 1400,0 1700,0 1900,0 160,0 175,0 203,0 251,0 330,0 400,0 461,0 553,0 742,0 795,0 924,0 1110,0 1370,0 180,0 230,0 310,0 410,0 540,0 710,0 760,0 860,0 910,0 980,0 205,0 370,0 430,0 650,0 860,0 330,0 660,0 790,0 960,0 1300,0 580,0 700,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 1900,0 2400,0 2900,0 2700,0 3400,0 4361,0 3300,0 4400,0 5807,0 5050,0 6010,0 7752,0 5620,0 7500,0 6390,0 6840,0

AWG-No. 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil


MEGAFLEX® 600-C halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking

Technical data

Cable structure

Properties

Ⴠ Halogen-free flexible control cable to UL-Style 20234, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2 Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Separating foil Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour black (RAL 9005) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ with meter marking, change-over in 2011

Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3/ BS 4066 part 3/ DIN EN 60332-3/IEC 60332-3-24 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN EN 60811-2-1 Ⴠ hydrolysebeständig nach DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ unscreened analogue type: MEGAFLEX® 600, see page N 58

Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.An interference-free transmission of signals and pulse in assured by the high degree of screening. As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 15217 15218 15219 15220 15221 15222 15223 15224

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5

Outer Ø Cop. approx. mm weight kg / km 6,9 35,0 7,3 42,0 7,3 42,0 8,1 47,0 8,1 47,0 8,7 56,0 8,7 56,0 10,3 69,0

Weight approx. kg / km 46,0 56,0 56,0 62,0 62,0 75,0 75,0 98,0

AWG-No. 20 20 20 20 20 20 20 20

Part no. 15225 15226 15227 15228 15229 15230 15231 15232

No.cores x cross-sec. mm² 10 G 0,5 12 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75

Outer Ø Cop. approx. mm weight kg / km 12,1 94,0 12,7 108,0 14,9 145,0 15,8 172,0 17,7 240,0 7,3 40,0 7,7 52,0 7,7 52,0

Weight approx. kg / km 135,0 158,0 216,0 240,0 315,0 60,0 68,0 68,0

AWG-No. 20 20 20 20 20 18 18 18

Continuation Ⴇ

N 60

N


MEGAFLEX® 600-C halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking

Part no. 15233 15234 15235 15236 15237 15238 15239 15240 15241 15242 15243 15244 15245 15247 15246 15248 15249 15250 15251 15252 15253 15254 15255 15256 15257 15258

No.cores x cross-sec. mm² 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 2 x 1 3 G 1 3 x 1 4 G 1 4 G 1 5 G 1 10 G 1 12 G 1 18 G 1 20 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5

Outer Ø Cop. approx. mm weight kg / km 8,5 60,0 8,5 60,0 9,3 71,0 9,3 71,0 10,7 91,0 10,7 91,0 13,1 142,0 16,2 212,0 17,2 238,0 19,5 281,0 8,0 50,0 8,6 60,0 8,6 60,0 9,4 71,0 9,4 71,0 10,4 88,0 14,9 150,0 14,5 184,0 17,9 260,0 19,0 317,0 21,7 349,0 9,0 63,0 9,7 80,0 9,7 80,0 10,5 97,0 11,6 119,0

Weight approx. kg / km 78,0 78,0 95,0 95,0 130,0 130,0 203,0 290,0 320,0 413,0 66,0 80,0 80,0 100,0 100,0 130,0 232,0 260,0 382,0 440,0 540,0 88,0 100,0 100,0 125,0 158,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA03)

N 61

18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16

Part no. 15259 15260 15261 15262 15263 15264 15265 15266 15267 15268 15269 15270 15271 15272 15273 15274 15275 15276 15277 15278 15279 15280 15281 15282 15283

No.cores x cross-sec. mm² 7 G 1,5 10 G 1,5 12 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 x 2,5 7 G 2,5 10 G 2,5 12 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 3 G 6 4 G 6 5 G 6 7 G 6 3 G 10 4 G 10 5 G 10 7 G 10

Outer Ø Cop. approx. mm weight kg / km 13,9 147,0 16,7 193,0 17,2 267,0 20,5 374,0 21,7 396,0 24,7 526,0 10,2 96,0 10,7 144,0 11,9 148,0 13,2 181,0 15,8 255,0 17,0 340,0 19,2 441,0 13,1 174,0 14,6 230,0 16,1 273,0 17,6 316,0 14,9 240,0 16,4 305,0 18,1 439,0 20,1 505,0 16,6 350,0 18,1 535,0 20,6 592,0 22,6 810,0

Weight approx. kg / km 210,0 315,0 340,0 480,0 545,0 702,0 132,0 168,0 195,0 256,0 345,0 482,0 572,0 251,0 305,0 388,0 504,0 351,0 464,0 546,0 670,0 574,0 785,0 914,0 1308,0

AWG-No. 16 16 16 16 16 16 14 14 14 14 14 14 14 12 12 12 12 10 10 10 10 8 8 8 8


MULTIFLEX 600 highly flexible, oil-resistant, open installation TC-ER, PLTC-ER, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ Highly-flexible PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius Permanently flexing 7,5x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance Up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, extra-fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and more) Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - black (RAL 9005) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007. WTTC 1000 V, DP-1, OIL RES I&II, 90 °C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages Ⴠ Highly-flexible, simple installation Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Grey or TPE outer sheath

Application

HELUKABEL®MULTIFLEX 600 is a highly-flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. Please observe applicable installation regulations for use in energy supply chains. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Part no. 62502 62503 62504 62505 62506 62507 62508 62509 62510 62511 62512 62513 62514 62515 62516 62517 62518 62519 62520 62521 62522 62523 62524 62525 62526 62527 62528

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 36 G 0,75 42 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5

AWG-No. Outer Ø approx. mm 20 6,9 20 7,3 20 8,0 20 8,6 20 9,9 20 11,4 20 14,2 20 17,0 20 18,9 18 7,8 18 8,6 18 9,3 18 10,8 18 12,4 18 13,8 18 15,4 18 18,5 18 20,5 18 20,6 18 22,3 16 8,6 16 9,5 16 10,3 16 12,0 16 14,2 16 14,7 16 17,2

Cop. weight kg / km 10,0 14,0 19,0 24,0 34,0 58,0 86,0 120,0 163,0 22,0 29,0 36,0 50,0 86,0 108,0 130,0 180,0 245,0 259,0 302,0 43,0 58,0 72,0 101,0 130,0 173,0 259,0

Weight approx. kg / km 53,0 61,0 72,0 85,0 110,0 158,0 241,0 316,0 439,0 75,0 91,0 103,0 136,0 228,0 273,0 311,0 498,0 550,0 570,0 600,0 100,0 122,0 148,0 197,0 244,0 328,0 459,0

Part no. 62529 62530 62531 62532 62533 62534 63136 62535 62536 62537 62538 62539 62540 62541 62542 62543 62544 62545 62546 62547 62548 62549 62550 62551 62552 62554

No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 60 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 16 20,8 16 23,0 16 25,1 16 27,7 16 29,5 14 9,8 14 10,6 14 11,9 14 13,6 14 16,1 14 16,9 14 20,1 14 25,1 12 11,3 12 12,4 12 13,8 12 16,9 10 15,3 10 16,6 10 18,2 8 19,7 8 22,0 6 23,7 6 26,1 4 34,0 2 37,0

Cop. weight kg / km 360,0 490,0 590,0 720,0 864,0 72,0 96,0 120,0 168,0 216,0 288,0 432,0 600,0 115,0 154,0 192,0 269,0 230,0 288,0 403,0 384,0 480,0 614,0 768,0 960,0 1344,0

Weight approx. kg / km 665,0 1084,0 1260,0 1521,0 1885,0 160,0 173,0 268,0 307,0 437,0 572,0 800,0 1100,0 221,0 247,0 318,0 438,0 383,0 481,0 800,0 671,0 990,0 951,0 1500,0 1700,0 2300,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 62

N


MULTIFLEX 600-C highly-flexible, oil-resistant, screened, EMC-preferred type, control cable for open installation TC-ER, PLTC-ER, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ Highly-flexible PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius Permanently flexing 10x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance Up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, extra-fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and more) Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - black (RAL 9005) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007. WTTC 1000 V, DP-1, OIL RES I&II, 90 °C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages Ⴠ Highly-flexible, simple installation Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Grey or TPE outer sheath

Application HELUKABEL® MULTIFLEX 600-C is a highly-flexible, screened, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry, damp and wet environments. Recommended applications: Production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. Please observe applicable installation regulations for use in energy supply chains. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 62556 62557 62558 62559 62560 62561 62562 62563 62564 62565 62566 62567 62568 62569 62570 62571 62572 62573 62574 62575 62576 62577 62578 62579

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5

AWG-No. Outer Ø approx. mm 20 7,7 20 8,0 20 8,7 20 9,3 20 10,7 20 12,3 20 15,1 20 18,1 20 19,8 18 8,5 18 9,3 18 10,0 18 11,6 18 14,1 18 15,2 18 16,3 18 19,6 18 21,9 16 9,3 16 10,2 16 11,0 16 12,9 16 15,2 16 15,6

Cop. weight kg / km 30,0 37,0 46,0 54,0 70,0 112,0 153,0 225,0 267,0 55,0 69,0 82,0 119,0 178,0 175,0 252,0 362,0 473,0 75,0 93,0 113,0 162,0 193,0 249,0

Weight approx. kg / km 80,0 85,0 100,0 113,0 152,0 210,0 304,0 408,0 530,0 101,0 127,0 148,0 186,0 286,0 455,0 383,0 514,0 685,0 131,0 165,0 195,0 250,0 340,0 393,0

Dimensions and specifications may be changed without prior notice. (RN01)

N 63

Part no. 62580 62581 62582 62583 62584 62585 62586 62587 62588 62589 62590 62591 62592 62593 62594 62595 62596 62597 62598 62599 62600 62602 62603 62605

No.cores x cross-sec. mm² 18 G 1,5 25 G 1,5 34 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 16 18,4 16 23,1 16 25,8 14 10,3 14 11,5 14 12,4 14 15,4 14 16,8 14 18,5 14 22,4 14 25,5 12 11,7 12 13,3 12 14,7 12 17,8 10 16,1 10 17,5 10 20,6 8 21,9 8 24,1 6 24,8 6 27,2 4 33,1 2 37,8

Cop. weight kg / km 376,0 510,0 674,0 141,0 149,0 195,0 243,0 312,0 368,0 639,0 796,0 180,0 221,0 330,0 363,0 314,0 441,0 505,0 526,0 610,0 730,0 1050,0 1450,0 37,0

Weight approx. kg / km 559,0 788,0 1203,0 218,0 222,0 350,0 373,0 479,0 730,0 1140,0 1530,0 296,0 305,0 450,0 536,0 469,0 772,0 1028,0 790,0 1096,0 1621,0 1759,0 2100,0 2550,0


N Command Cable UL (LiYY) Command Cable UL (LiYY-TP) Command Cable UL (LiYCY) Command Cable UL (LiYCY-TP) Photo: HELUKABEL速

UL/CSA Data Cables

N 64


Command Cable UL (LiYY) Style 2464/300 V, (80°C)

Technical data

Cable structure

Properties

Ⴠ Special PVC command cable, approved to UL-Style 2464, cores according AWG 26-20 to UL-Style 1061/1729 AWG 18-16 to UL-Style 1007/1569 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Minimum bending radius fixed approx. 7,5x cable ø flexing approx. 15 cable ø

Ⴠ Tinned copper, fine wire conductors AWG 26-20, gemäß ASTM-B 174-95 class J-M, AWG 18-16 gemäß ASTM-B 286 Conductor make-up to: 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm 0,82 mm² = 19x0,235 mm 1,30 mm² = 19x0,31 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50.183 Ⴠ Colour coded to DIN 47100 or international colour code Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type for stock)

Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Command Cable UL (LIYCY), see page N 69

Application Suitable for use as a command, measuring and control cable in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. Jacket colour grey 83137 83138 83139 83140 83141 83142 83143 83144 83145 83146 83147 83153 83154 83155 83156 83157 83158 83159 83160 83161 83162 83163 83169 83170 83171 83172 83173 83174 83175 83176 83177 83178 83179 83185 83186 83187

Part no. Jacket colour black 83045 83046 83047 83048 83049 83050 83055 83056 83057 83058 83059 83130 83131 83132 83133 83134 83135 83136 83371 83372 83373 83374 83375 83376 83377 83378 83379 83380 83381 83382 83383 83384 83385 83386 83387 83388

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 10 x 0,14 12 x 0,14 16 x 0,14 18 x 0,14 24 x 0,14 27 x 0,14 30 x 0,14 2 x 0,23 3 x 0,23 4 x 0,23 6 x 0,23 10 x 0,23 12 x 0,23 16 x 0,23 18 x 0,23 24 x 0,23 27 x 0,23 30 x 0,23 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 10 x 0,34 12 x 0,34 16 x 0,34 18 x 0,34 24 x 0,34 27 x 0,34 30 x 0,34 2 x 0,56 3 x 0,56 4 x 0,56

26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 20 20 20

3,6 3,8 4,0 4,6 5,6 5,8 6,3 6,6 7,5 7,6 8,0 3,8 4,0 4,3 4,9 6,0 6,2 6,8 7,1 8,1 8,4 8,9 4,1 4,3 4,6 5,4 6,6 6,8 7,5 8,1 9,4 9,7 10,2 4,6 4,8 5,2

3,6 4,0 5,4 8,1 13,4 16,2 21,5 34,4 32,4 36,3 40,4 4,6 7,1 9,4 14,2 23,8 28,5 38,1 43,1 59,7 64,7 71,9 6,5 9,8 13,0 19,6 32,5 39,1 52,0 59,0 79,0 88,0 97,8 9,8 14,6 19,4

13,0 15,0 18,0 25,0 38,0 46,0 56,0 62,0 82,0 97,0 110,0 16,0 19,0 23,0 32,0 55,0 60,0 75,0 82,0 116,0 140,0 150,0 25,0 30,0 45,0 60,0 80,0 105,0 130,0 140,0 190,0 207,0 225,0 30,0 33,0 41,0

Dimensions and specifications may be changed without prior notice. (RN02)

N 65

Part no. Jacket colour grey 83188 83189 83190 83191 83192 83193 83194 83195 83201 83202 83203 83204 83205 83206 83207 83208 83209 83210 83211 83217 83218 83219 83220 83221 83222 83223 83224 83225 83226 83227

Part no. Jacket colour black 83389 83390 83391 83392 83393 83394 83395 83396 83397 83398 83399 83474 83475 83476 83477 83478 83479 83480 83481 83482 83483 83484 83491 83492 83493 83494 83495 83496 83497 83498

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 6 x 0,56 10 x 0,56 12 x 0,56 16 x 0,56 18 x 0,56 24 x 0,56 27 x 0,56 30 x 0,56 2 x 0,82 3 x 0,82 4 x 0,82 6 x 0,82 10 x 0,82 12 x 0,82 16 x 0,82 18 x 0,82 24 x 0,82 27 x 0,82 30 x 0,82 2 x 1,3 3 x 1,3 4 x 1,3 6 x 1,3 10 x 1,3 12 x 1,3 16 x 1,3 18 x 1,3 24 x 1,3 27 x 1,3 30 x 1,3

20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16

6,1 7,6 7,8 8,7 9,3 10,9 11,2 11,8 6,1 6,4 6,9 8,1 10,4 10,9 12,2 13,0 15,2 15,8 16,3 6,6 7,0 7,6 9,2 11,8 12,2 13,7 14,6 17,0 17,6 18,6

29,0 48,2 58,2 77,3 87,0 116,3 129,8 144,6 15,2 23,2 31,3 47,0 78,2 94,0 125,1 141,1 188,2 212,0 235,6 24,4 37,1 49,4 74,2 124,0 149,0 198,7 224,0 298,4 336,0 373,6

65,0 102,0 120,0 152,0 168,0 224,0 260,0 300,0 50,0 62,0 72,0 100,0 180,0 182,0 240,0 270,0 370,0 400,0 470,0 70,0 90,0 110,0 160,0 250,0 300,0 400,0 450,0 650,0 680,0 750,0


Command Cable UL (LiYY) 600V, Style 2516/600 V, (105°C)

Technical data

Cable structure

Properties

Ⴠ Special PVC command cable, approved to UL-Style 2516 Ⴠ Temperature range flexing -10 °C to +105 °C fixed installation -20 °C to +105 °C Ⴠ Nominal voltage 600 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø

Ⴠ Tinned copper, fine wire conductors to ASTM-B 174, class J-K Conductor make-up to: 2,08 mm² = 41x0,254 mm 3,20 mm² = 65x0,254 mm Ⴠ Special PVC core insulation class 43 to UL-Std. 1581 table 50.182 (105 °C) Ⴠ Colour coded to DIN 47100 or international colour code Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 (105 °C) Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type from stock)

Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Command Cable UL (LIYCY), see page N 69

Suitable for use as a command, measuring and control cable in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. Jacket colour grey 83233 83234 83235 83236 83237 83238 83239 83240 83241 83242 83243 83244

Part no. Jacket colour black 83624 83625 83626 83627 83628 83629 83630 83631 83632 83633 83634 83635

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 2,08 3 x 2,08 4 x 2,08 6 x 2,08 10 x 2,08 12 x 2,08 16 x 2,08 18 x 2,08 24 x 2,08 27 x 2,08 30 x 2,08 36 x 2,08

14 14 14 14 14 14 14 14 14 14 14 14

8,4 8,9 9,6 11,4 15,1 15,6 17,2 18,3 21,5 22,7 23,5 25,4

39,6 59,6 79,2 119,0 198,4 238,7 319,0 358,4 478,4 538,1 598,4 717,2

120,0 150,0 190,0 300,0 450,0 500,0 700,0 750,0 900,0 1100,0 1150,0 1800,0

Part no. Jacket colour grey 83245 83246 83247 83248 83249 83250 83251 83252 83253

Part no. Jacket colour black 83636 83637 83638 83639 83640 83641 83642 83643 83644

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 3,2 3 x 3,2 4 x 3,2 6 x 3,2 10 x 3,2 12 x 3,2 16 x 3,2 18 x 3,2 24 x 3,2

12 12 12 12 12 12 12 12 12

9,3 9,8 10,8 12,8 17,0 17,5 19,8 21,0 24,8

61,0 91,4 121,6 183,7 305,9 367,6 490,9 551,7 736,4

150,0 210,0 300,0 430,0 500,0 700,0 810,0 970,0 1200,0

N

Dimensions and specifications may be changed without prior notice. (RN02)

N 66


Command Cable UL (LiYY-TP) Style 2464/300V, 80°C

Technical data

Cable structure

Properties

Ⴠ Special PVC command cable, approved to UL-Style 2464,cores according, UL-Style 1061/1729 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø

Ⴠ Tinned copper, fine wire conductors to ASTM-B 174-95 class J-M conductor make-up to 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50183 Ⴠ Colour coded to DIN 47100 with colour repetition from pair no. 23 and above or international colour code Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type)

Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Command Cable UL (LiYCY-TP), see page N 72

Application Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x Jacket cross-sec. colour mm² grey 83904 1 x 2 x 0,14 83905 2 x 2 x 0,14 83906 3 x 2 x 0,14 83907 4 x 2 x 0,14 83908 5 x 2 x 0,14 83909 6 x 2 x 0,14 83910 7 x 2 x 0,14 83911 8 x 2 x 0,14 83912 10 x 2 x 0,14 83913 12 x 2 x 0,14 83914 14 x 2 x 0,14 83915 15 x 2 x 0,14 83916 16 x 2 x 0,14 83917 18 x 2 x 0,14 83918 20 x 2 x 0,14 83919 22 x 2 x 0,14 83920 24 x 2 x 0,14 83921 25 x 2 x 0,14 83922 1 x 2 x 0,23 83923 2 x 2 x 0,23 83924 3 x 2 x 0,23 83925 4 x 2 x 0,23 83926 5 x 2 x 0,23 83927 6 x 2 x 0,23 83928 7 x 2 x 0,23 83929 8 x 2 x 0,23 83930 10 x 2 x 0,23 83931 12 x 2 x 0,23 83932 14 x 2 x 0,23

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24

3,6 5,1 5,3 5,8 6,2 6,8 6,8 7,3 7,4 9,1 9,8 10,6 10,6 11,1 11,9 12,4 13,1 13,4 3,8 5,4 5,7 6,2 6,6 7,2 7,2 7,8 9,2 9,7 10,2

2,7 5,4 8,1 10,8 13,6 16,2 19,0 21,7 26,7 32,6 37,4 40,7 43,4 48,5 54,2 59,3 64,7 67,2 4,8 9,7 14,7 19,6 24,6 29,3 34,1 39,1 48,9 59,4 68,7

20,0 24,0 30,0 38,0 44,0 51,0 57,0 64,0 76,0 93,0 103,0 109,0 112,0 119,0 130,0 150,0 169,0 178,0 32,0 36,0 48,0 56,0 71,0 80,0 89,0 98,0 111,0 135,0 160,0

Part no. No.pairs x Jacket cross-sec. colour mm² black 65214 1 x 2 x 0,14 65215 2 x 2 x 0,14 65216 3 x 2 x 0,14 65217 4 x 2 x 0,14 65218 5 x 2 x 0,14 65219 6 x 2 x 0,14 65220 7 x 2 x 0,14 65221 8 x 2 x 0,14 65222 10 x 2 x 0,14 65223 12 x 2 x 0,14 65224 14 x 2 x 0,14 65225 15 x 2 x 0,14 65226 16 x 2 x 0,14 65227 18 x 2 x 0,14 65228 20 x 2 x 0,14 65229 22 x 2 x 0,14 65230 24 x 2 x 0,14 65231 25 x 2 x 0,14 65232 1 x 2 x 0,22 65233 2 x 2 x 0,22 65234 3 x 2 x 0,22 65235 4 x 2 x 0,22 65236 5 x 2 x 0,22 65237 6 x 2 x 0,22 65238 7 x 2 x 0,22 65239 8 x 2 x 0,22 65240 10 x 2 x 0,22 65241 12 x 2 x 0,22 65242 14 x 2 x 0,22

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24

3,6 5,1 5,3 5,8 6,2 6,8 6,8 7,3 7,4 9,1 9,8 10,6 10,6 11,1 11,9 12,4 13,1 13,4 3,8 4,0 5,7 2,0 6,0 7,2 7,2 7,8 9,2 9,7 10,2

2,7 5,4 8,1 10,8 13,6 16,2 19,0 21,7 26,7 32,6 37,4 40,7 43,4 48,5 54,2 59,3 64,7 67,2 4,8 9,7 14,7 19,6 24,6 29,3 34,1 39,1 48,9 59,4 68,7

20,0 24,0 30,0 38,0 44,0 51,0 57,0 64,0 76,0 93,0 103,0 109,0 112,0 119,0 130,0 150,0 169,0 178,0 32,0 36,0 48,0 56,0 56,0 80,0 89,0 98,0 111,0 135,0 160,0

Continuation Ⴇ

N 67


Command Cable UL (LiYY-TP) Style 2464/300V, 80°C Part no. No.pairs x Jacket cross-sec. colour mm² grey 83933 15 x 2 x 0,23 83934 16 x 2 x 0,23 83935 18 x 2 x 0,23 83936 20 x 2 x 0,23 83937 22 x 2 x 0,23 83938 24 x 2 x 0,23 83939 25 x 2 x 0,23 83940 1 x 2 x 0,34 83941 2 x 2 x 0,34 83942 3 x 2 x 0,34 83943 4 x 2 x 0,34 83944 5 x 2 x 0,34 83945 6 x 2 x 0,34 83946 7 x 2 x 0,34 83947 8 x 2 x 0,34 83948 10 x 2 x 0,34 83949 12 x 2 x 0,34 83950 14 x 2 x 0,34 83951 15 x 2 x 0,34 83952 16 x 2 x 0,34 83953 18 x 2 x 0,34 83954 20 x 2 x 0,34 83955 22 x 2 x 0,34 83956 24 x 2 x 0,34 83957 25 x 2 x 0,34 83958 1 x 2 x 0,56 83959 2 x 2 x 0,56 83960 3 x 2 x 0,56 83961 4 x 2 x 0,56 83962 5 x 2 x 0,56 83963 6 x 2 x 0,56 83964 7 x 2 x 0,56 83965 8 x 2 x 0,56 83966 10 x 2 x 0,56 83967 12 x 2 x 0,56 83968 14 x 2 x 0,56 83969 15 x 2 x 0,56 83970 16 x 2 x 0,56 83971 18 x 2 x 0,56 83972 20 x 2 x 0,56 83973 22 x 2 x 0,56 83974 24 x 2 x 0,56 83975 25 x 2 x 0,56

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

10,9 10,9 11,5 12,2 13,0 13,7 14,2 4,2 5,9 6,3 7,0 7,6 8,2 8,2 9,0 10,7 11,3 12,1 12,7 12,7 13,6 14,4 15,1 16,2 16,7 4,6 6,5 7,1 7,8 8,6 9,6 9,6 12,2 12,5 13,1 13,8 14,7 14,7 15,7 16,7 17,2 18,6 19,2

73,7 79,1 88,9 98,4 108,6 117,9 123,5 6,5 13,0 19,5 26,1 32,6 39,2 45,7 52,3 65,3 78,4 91,5 97,8 104,6 117,8 130,7 143,6 156,8 163,3 10,8 21,5 32,3 43,1 53,8 64,6 75,3 86,1 107,7 129,1 150,6 161,3 172,1 193,6 215,1 236,6 258,0 268,9

171,0 185,0 209,0 230,0 248,0 279,0 292,0 38,0 44,0 60,0 79,0 92,0 119,0 128,0 139,0 171,0 194,0 222,0 231,0 240,0 264,0 291,0 300,0 359,0 381,0 60,0 80,0 94,0 104,0 130,0 151,0 174,0 262,0 298,0 302,0 327,0 370,0 402,0 480,0 551,0 621,0 703,0 721,0

Part no. No.pairs x Jacket cross-sec. colour mm² black 65243 15 x 2 x 0,22 65244 16 x 2 x 0,22 65245 18 x 2 x 0,22 65246 20 x 2 x 0,22 65247 22 x 2 x 0,22 65248 24 x 2 x 0,22 65249 25 x 2 x 0,22 65250 1 x 2 x 0,34 65251 2 x 2 x 0,34 65252 3 x 2 x 0,34 65253 4 x 2 x 0,34 65254 5 x 2 x 0,34 65255 6 x 2 x 0,34 65256 7 x 2 x 0,34 65257 8 x 2 x 0,34 65258 10 x 2 x 0,34 65259 12 x 2 x 0,34 65260 14 x 2 x 0,34 65261 15 x 2 x 0,34 65262 16 x 2 x 0,34 65263 18 x 2 x 0,34 65264 20 x 2 x 0,34 65265 22 x 2 x 0,34 65266 24 x 2 x 0,34 65267 25 x 2 x 0,34 65268 1 x 2 x 0,56 65269 2 x 2 x 0,56 65270 3 x 2 x 0,56 65271 4 x 2 x 0,56 65272 5 x 2 x 0,56 65273 6 x 2 x 0,56 65274 7 x 2 x 0,56 65275 8 x 2 x 0,56 65276 10 x 2 x 0,56 65277 12 x 2 x 0,56 65278 14 x 2 x 0,56 65279 15 x 2 x 0,56 65280 16 x 2 x 0,56 65281 18 x 2 x 0,56 65282 20 x 2 x 0,56 65283 22 x 2 x 0,56 65284 24 x 2 x 0,56 65285 25 x 2 x 0,56

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

10,9 10,9 11,5 12,2 13,0 7,0 13,7 4,2 5,9 6,3 7,0 7,6 8,2 8,2 9,0 10,7 11,3 12,1 12,7 12,7 13,6 14,4 15,1 16,2 16,7 4,6 6,5 7,1 7,8 8,6 9,6 9,6 12,1 12,5 13,1 13,8 14,7 14,7 15,7 16,7 17,2 18,6 19,2

73,7 79,1 88,9 98,4 108,6 117,9 123,5 6,5 13,0 19,5 26,1 32,6 39,2 45,7 52,3 65,3 78,4 91,5 97,8 104,6 117,8 130,7 143,6 156,8 163,3 10,8 21,5 32,3 43,1 53,8 64,6 75,3 86,1 107,7 129,1 150,6 161,3 172,1 193,6 215,1 236,6 258,0 268,9

171,0 185,0 209,0 230,0 248,0 279,0 292,0 38,0 44,0 60,0 79,0 92,0 119,0 128,0 139,0 171,0 194,0 222,0 231,0 240,0 264,0 291,0 300,0 359,0 381,0 60,0 80,0 94,0 104,0 130,0 151,0 174,0 262,0 298,0 302,0 327,0 370,0 402,0 480,0 551,0 621,0 703,0 721,0

Dimensions and specifications may be changed without prior notice. (RN02)

N

N 68


Command Cable UL (LiYCY) Style 2464, 300V, 80°C, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Special PVC command cable, approved to UL-Style 2464, cores according AWG 26-20 to UL-Style 1061/1729 AWG 18-16 to UL-Style 1007/1569 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Tinned copper, fine wire conductors AWG 26-20 gem. ASTM-B 174-95 class J-M, AWG 18-16 gem. ASTM-B 286 conductor make-up to 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm 0,82 mm² = 19x0,235 mm 1,30 mm² = 19x0,31 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50.183 Ⴠ Colour coded to DIN 47100 or international colour code Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Drain wire Ⴠ Tinned copper wire braiding, approx. 85% coverage Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type from stock)

Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ non-screened analogue types: Command Cable UL (LiYY), see page N 65

Application This cable type is suitable for use as a flexible connector cable in the fields of electronics, control and command technology as well as for measuring, signal and impulse transfer. Quick and cost favourable connections through cutting and clamping technics. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. Jacket colour grey 83254 83255 83256 83257 83258 83259 83260 83261 83262 83263 83264

Part no. Jacket colour black 83976 83977 83978 83979 83980 83981 83982 83983 83984 83985 83986

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 10 x 0,14 12 x 0,14 16 x 0,14 18 x 0,14 24 x 0,14 27 x 0,14 30 x 0,14

26 26 26 26 26 26 26 26 26 26 26

3,9 4,2 4,4 5,0 6,1 6,3 6,8 7,1 8,0 8,4 8,6

12,6 13,7 14,9 18,9 29,5 31,4 43,9 52,1 62,8 66,3 70,4

20,0 25,0 28,0 30,0 50,0 53,0 60,0 70,0 100,0 105,0 110,0

Part no. Jacket colour grey 83270 83271 83272 83273 83274 83275 83276 83277 83278 83279 83280

Part no. Jacket colour black 83987 83988 83989 83990 83991 83992 83993 83994 83995 83996 83997

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 0,23 3 x 0,23 4 x 0,23 6 x 0,23 10 x 0,23 12 x 0,23 16 x 0,23 18 x 0,23 24 x 0,23 27 x 0,23 30 x 0,23

24 24 24 24 24 24 24 24 24 24 24

4,3 4,5 4,8 5,4 6,5 6,7 7,4 7,7 8,8 9,0 9,3

16,1 18,9 23,0 32,8 50,9 59,1 68,4 79,5 97,3 122,0 132,0

20,0 25,0 30,0 40,0 60,0 70,0 90,0 123,0 131,0 160,0 170,0

Continuation Ⴇ

N 69


Command Cable UL (LiYCY) Style 2464, 300V, 80°C, EMC-preferred type

Part no. Jacket colour grey 83286 83287 83288 83289 83290 83291 83292 83293 83294 83295 83296 83302 83303 83304 83305 83306 83307 83308 83309 83310 83311 83312

Part no. Jacket colour black 65044 65045 65046 65047 65048 65049 65050 65051 65052 65053 65054 65055 65056 65057 65058 65059 65060 65061 65062 65063 65064 65065

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 10 x 0,34 12 x 0,34 16 x 0,34 18 x 0,34 24 x 0,34 27 x 0,34 30 x 0,34 2 x 0,56 3 x 0,56 4 x 0,56 6 x 0,56 10 x 0,56 12 x 0,56 16 x 0,56 18 x 0,56 24 x 0,56 27 x 0,56 30 x 0,56

22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20

4,6 4,8 5,1 6,0 7,3 7,5 8,2 8,7 9,9 10,4 10,9 5,1 5,3 5,6 6,6 8,1 8,4 9,5 9,9 11,5 12,0 12,4

18,1 22,2 28,7 45,4 66,1 70,8 88,4 104,1 129,0 138,4 159,0 29,4 39,7 46,1 66,8 93,1 117,4 130,4 151,4 237,0 257,4 297,0

40,0 50,0 60,0 80,0 130,0 140,0 160,0 170,0 220,0 250,0 280,0 50,0 55,0 61,0 90,0 133,0 151,0 190,0 216,0 339,0 374,0 397,0

Part no. Jacket colour grey 83318 83319 83320 83321 83322 83323 83324 83325 83326 83327 83328 83334 83335 83336 83337 83338 83339 83340 83341 83342 83343 83344

Part no. Jacket colour black 65066 65067 65068 65069 65070 65071 65072 65073 65074 65075 65076 65077 65078 65079 65080 65081 65082 65083 65084 65085 65086 65087

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 0,82 3 x 0,82 4 x 0,82 6 x 0,82 10 x 0,82 12 x 0,82 16 x 0,82 18 x 0,82 24 x 0,82 27 x 0,82 30 x 0,82 2 x 1,3 3 x 1,3 4 x 1,3 6 x 1,3 10 x 1,3 12 x 1,3 16 x 1,3 18 x 1,3 24 x 1,3 27 x 1,3 30 x 1,3

18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16

6,5 6,8 7,4 8,8 10,9 11,2 12,9 13,5 15,6 15,9 16,6 6,9 7,3 7,9 9,6 12,4 12,8 12,8 15,5 18,1 18,7 19,5

39,1 50,0 59,1 89,1 141,4 152,8 184,1 207,2 272,6 289,1 317,4 59,1 74,1 96,4 137,4 191,7 251,7 276,1 364,1 442,4 494,7 521,4

60,0 75,0 90,0 125,0 180,0 220,0 290,0 300,0 450,0 470,0 490,0 90,0 160,0 200,0 290,0 450,0 600,0 650,0 680,0 900,0 990,0 1050,0

Dimensions and specifications may be changed without prior notice. (RN02)

N

N 70


Command Cable UL (LiYCY) Style 2516/600 V, 105°C, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Special PVC command cable, approved to UL-Style 2516 cores according UL-Style 10012 Ⴠ Temperature range flexing -10 °C to +105 °C fixed installation -20 °C to +105 °C Ⴠ Nominal voltage 600 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 4000 V Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Tinned copper, fine wire conductors to ASTM-B 174, class J-K conductor make-up to 2,08 mm² = 41x0,254 mm 3,20 mm² = 65x0,254 mm Ⴠ Special PVC core insulation class 43 to UL-Std. 1581 table 50.182 (105 °C) Ⴠ Colour coded to DIN 47100 or international colour code Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Drain wire Ⴠ Tinned copper wire braiding, approx. 85% coverage Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 (105 °C) Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type from stock)

Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ non-screened analogue types: Command Cable UL (LiYY), see page N 65

Application This cable type is suitable for use as a flexible connector cable in the fields of electronics, control and command technology as well as for measuring, signal and impulse transfer. Quick and cost favourable connections through cutting and clamping technics. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. Jacket colour grey 83350 83351 83352 83353 83354 83355 83356 83357 83358 83359 83360

Part no. Jacket colour black 65114 65115 65116 65117 65118 65119 65120 65121 65122 65123 65124

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 2,08 3 x 2,08 4 x 2,08 6 x 2,08 10 x 2,08 12 x 2,08 16 x 2,08 18 x 2,08 24 x 2,08 27 x 2,08 30 x 2,08

14 14 14 14 14 14 14 14 14 14 14

9,1 9,6 10,4 12,1 16,0 16,5 18,1 19,4 23,4 23,9 24,6

92,1 140,6 162,4 200,0 313,1 417,6 510,3 540,4 580,6 604,2 660,1

180,0 220,0 270,0 380,0 600,0 770,0 870,0 990,0 1300,0 1400,0 1610,0

Dimensions and specifications may be changed without prior notice. (RN02)

N 71

Part no. Jacket colour grey 83362 83363 83364 83365 83366 83367 83368 83369 83370

Part no. Jacket colour black 65125 65126 65127 65128 65129 65130 65131 65132 65133

No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 2 x 3,2 3 x 3,2 4 x 3,2 6 x 3,2 10 x 3,2 12 x 3,2 16 x 3,2 18 x 3,2 24 x 3,2

12 12 12 12 12 12 12 12 12

10,0 10,6 11,4 14,4 17,8 18,4 20,6 22,7 26,1

131,4 162,6 221,7 328,1 401,8 460,2 532,3 573,4 626,8

200,0 240,0 300,0 400,0 580,0 800,0 900,0 1000,0 1300,0


Command Cable UL (LiYCY-TP) Style 2464/300 V, 80°C, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Special PVC command cable, approved to UL-Style 2464,cores according, UL-Style 1061/1729 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Tinned copper, fine wire conductors to ASTM-B 174-95 class J-M Conductor make-up to 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50183 Ⴠ Colour coded to DIN 47100 with colour repetition from pair no. 22 and above or international colour code Ⴠ Cores stranded in pains with optimal lay-length Ⴠ Pains stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Drain wire Ⴠ Tinned copper wire braiding, approx. 85% coverage Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type from stock)

Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ non-screened analogue type: Command Cable UL (LiYY-TP), see page N 67

Application Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. Jacket Jacket colour colour grey black 83774 65314 83775 65315 83776 65316 83777 65317 83778 65318 83779 65319 83780 65320 83781 65321 83782 65322 83783 65323 83784 65324 83785 65325 83786 65326 83787 65327 83788 65328 83789 65329 83790 65330 83791 65331

No.pairs x cross-sec. mm² 1 x 2 x 0,14 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 6 x 2 x 0,14 7 x 2 x 0,14 8 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14 14 x 2 x 0,14 15 x 2 x 0,14 16 x 2 x 0,14 18 x 2 x 0,14 20 x 2 x 0,14 22 x 2 x 0,14 24 x 2 x 0,14 25 x 2 x 0,14

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

4,0 5,6 5,8 6,3 6,7 7,3 7,3 7,8 9,1 9,8 10,5 11,1 11,1 11,8 12,4 13,1 13,6 15,1

15,7 19,5 23,7 26,9 31,2 49,7 52,0 53,9 59,6 67,1 75,2 77,3 80,4 84,2 98,2 104,1 112,0 114,4

32,0 39,0 47,0 55,0 68,0 86,0 92,0 97,0 111,0 141,0 150,0 154,0 155,0 170,0 183,0 207,0 228,0 239,0

Part no. Jacket Jacket colour colour grey black 83792 65332 83793 65333 83794 65334 83795 65335 83796 65336 83797 65337 83798 65338 83799 65339 83800 65340 83801 65341 83802 65342 83803 65343 83804 65344 83805 65345 83806 65346 83807 65347 83808 65348 83809 65349

No.pairs x cross-sec. mm² 1 x 2 x 0,23 2 x 2 x 0,23 3 x 2 x 0,23 4 x 2 x 0,23 5 x 2 x 0,23 6 x 2 x 0,23 7 x 2 x 0,23 8 x 2 x 0,23 10 x 2 x 0,23 12 x 2 x 0,23 14 x 2 x 0,23 15 x 2 x 0,23 16 x 2 x 0,23 18 x 2 x 0,23 20 x 2 x 0,23 22 x 2 x 0,23 24 x 2 x 0,23 25 x 2 x 0,23

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

4,2 5,9 6,2 6,7 7,2 7,7 7,7 8,4 9,9 10,2 10,9 11,4 11,4 12,2 12,7 13,5 14,5 14,8

16,4 27,4 31,7 37,4 54,7 65,6 60,2 74,1 109,3 115,8 120,7 132,4 141,6 146,6 160,6 170,8 229,7 231,4

46,0 53,0 65,0 79,0 98,0 114,0 121,0 129,0 152,0 189,0 213,0 225,0 227,0 238,0 270,0 300,0 321,0 340,0

Continuation Ⴇ

N 72

N


Command Cable UL (LiYCY-TP) Style 2464/300 V, 80°C, EMC-preferred type

Part no. Jacket Jacket colour colour grey black 83810 65350 83811 65351 83812 65352 83813 65353 83814 65354 83815 65355 83816 65356 83817 65357 83818 65358 83819 65359 83820 65360 83821 65361 83822 65362 83823 65363 83824 65364 83825 65365 83826 65366 83827 65367

No.pairs x cross-sec. mm² 1 x 2 x 0,34 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 6 x 2 x 0,34 7 x 2 x 0,34 8 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 14 x 2 x 0,34 15 x 2 x 0,34 16 x 2 x 0,34 18 x 2 x 0,34 20 x 2 x 0,34 22 x 2 x 0,34 24 x 2 x 0,34 25 x 2 x 0,34

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22

4,6 6,4 6,9 7,5 8,1 8,8 8,8 9,7 11,5 12,0 12,6 13,4 13,4 14,4 15,0 15,9 17,0 17,3

17,0 36,7 44,6 54,1 63,4 73,4 79,4 88,4 107,0 122,4 138,2 154,3 161,4 197,9 211,4 217,6 230,4 138,5

58,0 65,0 78,0 88,0 110,0 126,0 140,0 148,0 184,0 210,0 241,0 245,0 251,0 275,0 300,0 320,0 371,0 402,0

Part no. Jacket Jacket colour colour grey black 83828 65368 83829 65369 83830 65370 83831 65371 83832 65372 83833 65373 83834 65374 83835 65375 83836 65376 83837 65377 83838 65378 83839 65379 83840 65380 83841 65381 83842 65382 83843 65383 83844 65384 83845 65385

No.pairs x cross-sec. mm² 1 x 2 x 0,56 2 x 2 x 0,56 3 x 2 x 0,56 4 x 2 x 0,56 5 x 2 x 0,56 6 x 2 x 0,56 7 x 2 x 0,56 8 x 2 x 0,56 10 x 2 x 0,56 12 x 2 x 0,56 14 x 2 x 0,56 15 x 2 x 0,56 16 x 2 x 0,56 18 x 2 x 0,56 20 x 2 x 0,56 22 x 2 x 0,56 24 x 2 x 0,56 25 x 2 x 0,56

AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

5,0 7,0 7,6 8,3 9,1 10,1 10,1 12,7 13,2 13,6 14,4 15,5 15,5 16,3 17,1 18,0 19,4 19,8

Dimensions and specifications may be changed without prior notice. (RN02)

Insulating, shrinking, braided and temperature protection tubes Braided hoses High temperature protection Insulation tubes Heat-shrink tubes End caps

You can find insulating, shrinking, braided and temperature protection tubes in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 73

26,0 56,1 71,7 92,4 107,4 122,4 131,7 144,3 179,6 201,7 221,4 231,6 257,1 282,4 306,7 321,8 342,4 361,2

70,0 89,0 102,0 119,0 140,0 162,0 198,0 272,0 307,0 318,0 342,0 381,0 417,0 494,0 570,0 643,0 724,0 740,0


N SiHF UL/CSA SiHF-C-Si UL/CSA Photo: HELUKABEL速

UL/CSA Heat resistant Cables

N 74


SiHF UL/CSA halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable

Technical data

Cable structure

Ⴠ Special silicone multicore cable with higher heat-resistance range to UL Style 4476 and CSA AWM II A/B Ⴠ Temperature range VDE -60 °C to +180 °C (up to +220 °C for short time) UL/CSA -50 °C to +150 °C Ⴠ Nominal voltage VDE U0/U 300/500 V UL/CSA U 600 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned copper conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Silicone core insulation Core identification to DIN VDE 0293-308 colour coded or black cores with continuous white numbers Ⴠ For 2-cores brown, blue Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Green-yellow earth-core (3 cores and above) Ⴠ Outer jacket of silicone Ⴠ Jacket colour preferably black

Properties

Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ screened analogue type: SiHF-C-Si UL/CSA Ⴠ screened analogue type: SiHF-C-Si UL/CSA, see page N 77

Ⴠ Advantages Hardly changes of dielectric strength and the insulation resistance also at high temperatures, high ignition or flash point, in case of fire, forms an insulating layer of SiO2 Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen and UV Ⴠ Halogen-free according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Behaviour in fire no flame propagation test according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C.

Application UL-CSA approved Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant for permanent temperature up to +180 °C, for short time operation up to +220 °C. The good performance of the environmental resistant properties means that silicone cables can be used at temperatures down to -60 °C. Silicone cables are halogen-free cables and are especially suited for installation in power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 23214 23215 23216 23217 23218 23219 23220 23221 23222 23223 23224 23225

N 75

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 25 G 0,5

AWG-No. Outer Ø approx. mm 20 7,7 20 8,1 20 8,8 20 9,4 20 10,4 20 10,4 20 10,8 20 12,8 20 13,4 20 13,9 20 14,4 20 16,8

Cop. weight kg / km 9,6 14,4 19,2 24,0 28,8 33,6 38,4 48,0 57,6 76,8 86,4 120,0

Weight approx. kg / km 73,0 82,0 98,0 120,0 131,0 140,0 183,0 201,0 241,0 269,0 311,0 401,0

Part no. 23226 23227 23228 23229 23230 23231 23232 23233 23234 23235 23236 23237

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 6 G 1 7 G 1 8 G 1 10 G 1 12 G 1 16 G 1 18 G 1 25 G 1

AWG-No. Outer Ø approx. mm 17 8,2 17 9,0 17 10,0 17 10,6 17 11,4 17 11,4 17 12,4 17 13,2 17 14,4 17 15,7 17 16,6 17 19,1

Cop. weight kg / km 19,2 28,2 38,4 48,0 57,6 67,2 76,8 96,0 115,2 153,6 172,8 240,0

Weight approx. kg / km 88,0 111,0 130,0 161,0 182,0 198,0 251,0 304,0 343,0 441,0 492,0 617,0 Continuation Ⴇ


SiHF UL/CSA halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable

Part no. 23238 23239 23240 23241 23242 23243 23244 23245 23246 23247 23248 23249 23250 23251 23252 23253 23254 23255 23256 23257 23258 23259 23260 23261 23262 23263 23264 23265 23266 23267 23268 23269

No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 25 G 2,5 2 x 4 3 G 4 4 G 4 5 G 4 7 G 4

AWG-No. Outer Ø approx. mm 16 9,1 16 9,6 16 10,6 16 11,4 16 12,4 16 12,4 16 13,9 16 16,1 16 16,6 16 18,0 16 20,0 16 20,9 16 21,8 16 24,0 16 29,2 14 9,8 14 10,4 14 11,6 14 12,4 14 13,6 14 13,6 14 14,9 14 17,2 14 21,0 14 22,6 14 24,0 14 28,8 12 10,9 12 11,8 12 12,9 12 14,5 12 17,8

Cop. weight kg / km 28,8 43,2 57,6 72,0 86,4 100,8 115,2 144,0 172,6 201,6 230,4 259,2 288,0 345,6 590,4 48,0 72,0 96,0 120,0 144,0 168,0 192,0 240,0 288,0 384,0 432,0 600,0 76,8 115,2 153,6 192,0 268,8

Weight approx. kg / km 117,0 131,0 166,0 198,0 240,0 261,0 298,0 359,0 431,0 520,0 569,0 652,0 724,0 925,0 1440,0 141,0 174,0 217,0 271,0 314,0 331,0 404,0 495,0 554,0 725,0 838,0 1108,0 190,0 241,0 304,0 384,0 527,0

Part no. 23270 23271 23272 23273 23274 23275 23276 23277 23278 23279 23280 23281 23282 23283 23284 23285 23286 23287 23288 23289 23290

No.cores x cross-sec. mm² 2 x 6 3 G 6 4 G 6 5 G 6 7 G 6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 2 x 25 3 G 25 4 G 25 2 x 35 3 G 35 4 G 35

AWG-No. Outer Ø approx. mm 10 14,4 10 15,1 10 16,4 10 18,2 10 21,1 8 18,0 8 18,9 8 20,0 8 22,1 8 24,9 6 20,9 6 22,8 6 24,9 6 26,9 6 28,1 4 25,1 4 27,0 4 32,1 2 28,7 2 30,6 2 32,9

Cop. weight kg / km 115,2 172,8 230,4 288,0 403,2 192,0 288,0 384,0 480,0 672,0 307,2 460,8 614,4 768,0 1075,3 480,0 720,0 960,0 672,0 1008,0 1344,0

Weight approx. kg / km 284,0 392,0 492,0 610,0 681,0 405,0 620,0 741,0 914,0 1164,0 441,0 501,0 623,0 971,0 1690,0 711,0 1210,0 1524,0 1140,0 1523,0 2217,0

Dimensions and specifications may be changed without prior notice. (RN03)

N

N 76


SiHF-C-Si UL/CSA halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable, Cu-screened, EMC-preferred type

Technical data

Cable structure

Properties

Ⴠ Special silicone multicore cable with higher heat-resistance range to UL Style 4476 and CSA AWM II A/B Ⴠ Temperature range VDE -60 °C to +180 °C (up to +220 °C for short time) UL/CSA -50 °C to +150 °C Ⴠ Nominal voltage VDE: U0/U 300/500 V UL/CSA: U 600 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad)

Ⴠ Tinned copper conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Silicone core insulation Ⴠ Core identification to DIN VDE 0293-308 colour coded or black cores with continuous white numbers Ⴠ For 2-cores brown, blue Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Green-yellow earth-core (3 cores and above) Ⴠ Foil separator Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Outer jacket of silicone Ⴠ Jacket colour preferably black Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Behaviour in fire no flame propagation test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Ⴠ Advantages Hardly changes of dielectric strength and the insulation resistance also at high temperatures High ignition or flash point In case of fire, forms an insulating layer of SiO2 Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen and UV Ⴠ For laying as a fixed installation only in open or ventilated pipe systems as well as in ducts. Otherwise the mechanical properties of the silicon are reduced by the enclosed air at temperatures exceeding 90 °C.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ non-screened analogue type: SiHF UL/CSA, see page N 75 Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application UL-CSA approved Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. The good performance of the environmental resistant properties means that silicone cables can be used at temperatures down to -60 °C. Silicone cables are halogen-free cables and are especially suited for installation in power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable. An interference-free transmission of signals and pulse is assured by the high screening density. The ideal interference-protected silicone multicore flexible cable for such applications as given above. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 22637 22638 22639 22640 22641 22642 22643 22644 22645 22646 22647 22648 22649 22650 22651 22652 22653 22654 22655

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 10 G 1 12 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5

AWG-No. Outer Ø approx. mm 20 9,0 20 9,3 20 9,7 20 10,1 20 10,5 20 13,2 20 13,4 17 9,5 17 9,6 17 10,6 17 11,6 17 12,1 17 14,7 17 15,1 16 10,6 16 11,0 16 11,6 16 13,1 16 14,1

Cop. weight kg / km 55,5 60,8 66,5 81,6 92,2 124,0 134,4 66,7 86,2 96,8 108,3 141,2 190,0 209,8 87,7 103,5 131,7 148,5 193,4

Weight approx. kg / km 94,0 104,0 125,0 149,0 168,0 237,0 260,0 130,0 151,0 169,0 198,0 236,0 248,0 364,0 169,0 191,0 230,0 272,0 341,0

Dimensions and specifications may be changed without prior notice. (RN03)

N 77

Part no. 22656 22657 22658 22659 22660 22661 22662 22663 22664 22665 22666 22667

No.cores x cross-sec. mm² 10 G 1,5 12 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 4 G 4 5 G 4 4 G 6 5 G 6 4 G 10

AWG-No. Outer Ø approx. mm 16 17,3 16 17,9 14 12,0 14 12,7 14 14,0 14 15,1 14 16,9 12 17,0 12 19,1 10 18,6 10 21,3 8 25,5

Cop. weight kg / km 268,5 298,4 122,3 147,7 188,6 214,9 265,7 294,0 374,0 449,0 563,0 759,0

Weight approx. kg / km 478,0 521,0 226,0 271,0 332,0 384,0 478,0 516,0 641,0 773,0 980,0 1284,0


N Rubber-/Neoprene Control Cable N07RN-F/SOOW Photo: HELUKABEL速

UL/CSA Rubber Cables

N 78


Rubber / Neoprene Control Cable Typen SJO und SO

Technical data

Cable structure

Ⴠ UL+CSA approved rubber/neoprene flexible cables Ⴠ Temperature range SJO and SO -40 °C to +90 °C Ⴠ Nominal voltage 300 V for SJO 600 V for SO Ⴠ Approvals UL Subject 62 CSA-C22.2-49

Plain copper conductors to ASTM B-174 Core insulation of synthetic rubber, EPDM Cores colour coded Cores stranded in layers with optimal lay-length Ⴠ Hemp or cotton tape Ⴠ Outer jacket neoprene (oil resistant) Ⴠ Jacket colour black

Properties

Ⴠ Ⴠ Ⴠ Ⴠ

Ⴠ Resistant Oil Wetness UV-radiation Ⴠ Colour code 2 cores black, white 3 cores black, white, green 4 cores black, white, green, red

Note

Ⴠ Note: SJO-18/2 18 = AWG 18 2 = No. of cores Ⴠ Supply lengths are on original reels of 76 m or 152 m or on drums of 305 m lengths. Ⴠ Further Types also available: PVC control cables SJT, SJTO, ST, STO. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application For use as a feeder cable under rough conditions in motors and machine construction, at shipyards, in steel production and in farming. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Nominal voltage 300 Volt, type SJO (90°C) Part no.

No.cores x AWG-no.

63010 63011 63012 63013 63014 63015 63016 63017 63018

2 x 18 3 x 18 4 x 18 2 x 16 3 x 16 4 x 16 2 x 14 3 x 14 4 x 14

Current carrying capacity in Amp. 7 7 7 10 10 10 15 15 15

Cond. make-up n x wire Ø 16 x 0,3 16 x 0,3 16 x 0,3 26 x 0,3 26 x 0,3 26 x 0,3 41 x 0,3 41 x 0,3 41 x 0,3

Outer Ø approx. mm 7,8 8,4 9,2 8,3 9,0 10,0 9,4 10,0 10,7

Weight approx. kg / km 65,0 80,0 95,0 130,0 148,0 180,0 195,0 225,0 288,0

Nominal voltage 600 Volt, type SO (90°C) Part no.

No.cores x AWG-no.

63034 63035 63036 63037 63038 63039 63040 63041 63042 63043 63044 63045 63046 63047 63048

2 x 18 3 x 18 4 x 18 2 x 16 3 x 16 4 x 16 2 x 14 3 x 14 4 x 14 2 x 12 3 x 12 4 x 12 2 x 10 3 x 10 4 x 10

Current carrying capacity in Amp. 7 7 7 10 10 10 15 15 15 20 20 20 25 25 25

Cond. make-up n x wire Ø 16 x 0,3 16 x 0,3 16 x 0,3 26 x 0,3 26 x 0,3 26 x 0,3 41 x 0,3 41 x 0,3 41 x 0,3 65 x 0,3 65 x 0,3 65 x 0,3 105 x 0,3 105 x 0,3 105 x 0,3

Dimensions and specifications may be changed without prior notice. (RN04)

N 79

Outer Ø approx. mm 10,0 10,4 11,0 10,4 11,0 12,3 13,5 14,3 15,3 15,3 16,2 18,9 16,4 17,5 19,0

Weight approx. kg / km 70,0 86,0 110,0 140,0 155,0 200,0 200,0 235,0 300,0 280,0 310,0 330,0 305,0 325,0 365,0


H07RN-F/SOOW rubber-sheathed cable, harmonizised type

Technical data

Cable structure

Properties

Ⴠ Rubber-sheated cable H07RN-F according to VDE 0282 Part 4, HD 22.4 S4 Ⴠ UL - SOOW CSA - SOOW Ⴠ Temperature range Ⴠ HAR -25 °C to +60 °C Ⴠ UL/CSA -40 °C to +90 °C Ⴠ Permissible operating temperature at the conductor +60 °C Ⴠ Nominal voltage HAR 450/750 V UL/CSA 600 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius Flexing 10x cable ø Fixed installation 7,5 cable ø

Ⴠ Bare copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 or HD 383 Ⴠ Rubber core insulation (EPR) Ⴠ Core identification 3 cores: blue, brown, green-yellow 4 cores: brown, black, grey, green-yellow 5 cores: blue, brown, black, grey, green-yellow Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Rubber outer sheath (CPE) Ⴠ Sheath colour - black

Ⴠ Ozone-resistant Ⴠ Weather and UV-resistant Ⴠ Resistant to oils and greases

Note

Ⴠ G - with green-yellow earth core

Application Highly-standardised, heavy-duty rubber-sheated cable for use in practically all machines destined for export markets, in dry, damp, wet environments and outdoors. As a feeder to transportable motors or machines, cranes, hoists, hand lamps and drilling machines. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 39025 39026 39027 39028 39029 39030 39031 39032

No.cores x cross-sec. mm² 3 G 1 3 G 1,5 4 G 1,5 5 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 3 G 4

Outer Ø Cop. approx. mm weight kg / km 9,6 29,0 10,2 43,0 11,4 58,0 13,1 72,0 14,0 72,0 15,1 96,0 16,9 120,0 16,0 115,0

Weight approx. kg / km 130,0 165,0 200,0 240,0 235,0 290,0 345,0 320,0

AWG-No. 18 16 16 16 14 14 14 12

Part no. 39033 39034 39035 39036 39037 39038 39039

No.cores x cross-sec. mm² 4 G 4 5 G 4 3 G 6 4 G 6 5 G 6 3 G 10 4 G 10

Outer Ø Cop. approx. mm weight kg / km 17,3 154,0 18,7 192,0 17,1 173,0 18,4 230,0 20,1 288,0 22,9 288,0 25,0 384,0

Weight approx. kg / km 395,0 485,0 420,0 540,0 650,0 810,0 950,0

AWG-No. 12 12 10 10 10 8 8

Dimensions and specifications may be changed without prior notice. (RF01)

N 80

N


MULTISPEED® 500-PVC UL/CSA JZ-602 RC* MULTISPEED® 500-C-PVC UL/CSA JZ-602 RC*-CY JZ-602 RC*-PUR MULTIFLEX 512® PUR UL/CSA MULTISPEED® 500-PUR UL/CSA JZ-602 RC*-C-PUR MULTIFLEX 512® C-PUR UL/CSA MULTISPEED® 500-C-PUR UL/CSA MULTISPEED® 500-TPE UL/CSA MULTISPEED® 500-C-TPE UL/CSA SUPERTRONIC-310-PVC SUPERTRONIC-310-C-PVC SUPERTRONIC-330 PURö SUPERTRONIC 330 C-PURö SUPER-PAAR-TRONIC 340-C-PUR MULTISPEED® TRONIC-PUR MULTISPEED® TRONIC-C-PUR Photo: HELUKABEL®

UL/CSA Cables for Drag Chains

N 81


MULTISPEED® 500-PVC UL/CSA high flexible, safety against high bending in drag chain systems, oil-resistant, low torsion, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 and E DIN VDE 0245 and UL-Std. 758 AWM Style 21179 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage VDE U0/U 300/500 V UL 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PVC outer sheath, especially resistant against fatigue strength, extruded as filler with pressure Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW-1, FT1 Ⴠ Low-adhesion Ⴠ Ozon and UV resistant Ⴠ High property of alternating bending strength Ⴠ Long life durabilities due to low friction-resistance Ⴠ Better chemical resistance Ⴠ Oil resistance to DIN EN 60811-2-1 Ⴠ High stability Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: MULTISPEED® 500-C-PVC UL/CSA, see page N 84

Application

UL/CSA approved HELUKABEL® MULTISPEED 500-PVC are installed there, where the extreme requirements for the cables are necessary. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and slow speed of movements. These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are installed in dry, open air and moist rooms with free movement without tensile stress or forced movements. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24295 24296 24297 24298 24299 24300 24301 24302 24303 24304 24305 24306 24307 24308 24309 24310 24311 24312 24313 24314

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75 3 G 1 4 G 1 5 G 1 7 G 1

AWG-No. Outer Ø approx. mm 20 4,8 20 5,1 20 5,5 20 6,0 20 9,1 20 10,0 20 12,2 20 14,3 19 6,1 19 6,6 19 10,5 19 11,4 19 14,2 19 16,3 19 20,1 19 22,2 18 5,9 18 6,4 18 7,0 18 11,2

Cop. weight kg / km 9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 29,0 36,0 50,0 86,0 130,0 180,0 259,0 302,0 29,0 38,4 48,0 67,0

Weight approx. kg / km 40,0 45,0 57,0 66,0 81,0 133,0 194,0 274,0 63,0 79,0 107,0 169,0 247,0 366,0 540,0 630,0 69,0 86,0 101,0 140,0

Part no. 24315 24316 24317 24318 24319 24320 24321 24322 24323 24324 24325 24326 24327 24328 24329 24330

No.cores x cross-sec. mm² 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

AWG-No. Outer Ø approx. mm 18 12,3 18 15,1 18 17,6 16 6,7 16 7,3 16 8,0 16 13,2 16 14,4 16 17,7 16 20,5 14 8,9 14 9,9 14 16,1 14 17,8 14 21,8 14 24,4

Cop. weight kg / km 115,0 173,0 240,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0 96,0 120,0 168,0 288,0 432,0 600,0

Weight approx. kg / km 227,0 351,0 489,0 88,0 110,0 130,0 182,0 319,0 420,0 604,0 172,0 219,0 303,0 504,0 754,0 940,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 82

N


JZ-602 RC* cable for drag chains, 90°C, 600V, two approvals control cable, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PVC to UL AWM Style 10012 (core insulation) Style 2587 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6 col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special PVC core insulation, YI8 to DIN VDE 0207 part 4 and class 43 to UL-Std. 1581 Ⴠ Red cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-lenght Ⴠ Core wrapping with fleece over each layer Ⴠ Special PVC outer jacket YM5 to DIN VDE 0207 part 5, UL-Style 2587 and CSA C22.2 No 210 Ⴠ Outer jacket black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ UV-resistant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-602 RC* -CY, see page N 85

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. These cables have shown excellent performance in combination with standard cable trays. Interesting for the export-oriented machines and machinery plants. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. RC = Robotics Cable = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 89900 89901 89902 89903 89904 89905 89906 89907 89908 89909 89910 89911 89912 89913 89914 89915 89916 89917 89918 89919 89920 89921 89922 89923 89924 89925

No.cores x cross-sec. mm² 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 9 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 3 G 1,5 4 G 1,5 5 G 2,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5

AWG-No. Outer Ø approx. mm 20 6,0 20 6,5 20 7,1 20 8,2 20 10,0 20 10,5 20 12,5 20 15,2 20 17,1 18 6,6 18 7,1 18 7,8 18 9,2 18 11,0 18 11,5 18 13,2 18 14,0 18 17,2 18 19,1 16 7,4 16 8,0 16 8,8 16 10,8 16 12,8 16 13,5 16 16,0

Cop. weight kg / km 14,0 19,0 24,0 34,0 43,2 58,2 86,0 120,0 163,0 23,8 31,7 39,6 55,4 71,2 95,0 119,0 142,4 197,8 269,0 44,0 58,0 72,0 101,0 129,7 173,0 260,0

Weight approx. kg / km 58,0 69,0 84,0 123,0 177,0 192,0 256,0 358,0 487,0 88,0 101,0 126,0 145,0 168,0 260,0 300,0 360,0 640,0 730,0 94,0 117,0 140,0 186,0 244,0 319,0 451,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 83

Part no. 89926 89927 89932 89928 89933 89929 89934 89935 89930 89936 89931 89937 89938 89939 89940 89941

No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 16 19,8 16 22,4 14 8,9 14 10,1 14 11,3 14 13,6 14 16,8 12 10,9 12 12,4 12 13,8 12 16,6 10 14,6 8 18,2 6 22,6 4 26,5 2 30,8

Cop. weight kg / km 360,0 490,0 72,0 96,0 120,0 168,0 288,0 115,0 154,0 192,0 269,0 231,0 384,0 615,0 960,0 1344,0

Weight approx. kg / km 625,0 840,0 150,0 185,0 242,0 293,0 498,0 231,0 298,0 370,0 460,0 430,0 720,0 1060,0 1590,0 2105,0


MULTISPEED® 500-C-PVC UL/CSA oil resistant, high flexible, safety against high bending in drag chain systems, low torsion, screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 and E DIN VDE 0245 and UL-Std. 758 AWM Style 21179 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage VDE U0/U 300/500 V UL 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PVC inner sheath YM2 extruded as filler with pressure grey (RAL 7001) Ⴠ Tinned copper braided screen, coverage 85% max., with optimal bunch Ⴠ Special-PVC outer sheath, especially resistant against fatigue strength Ⴠ sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW-1, FT1 Ⴠ Low adhesion Ⴠ Ozon and UV resistant Ⴠ High property of alternating bending strength Ⴠ Long life durability due to low friction-resistance Ⴠ Better chemical resistance Ⴠ Oil resistance to DIN EN 6081-2-1 Ⴠ High stability Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: MULTISPEED® 500-PVC UL/CSA, see page N 82

Application

For permanent application in drag chains for long distances, high and slow speed of movements. These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are installed in dry, moist rooms and in open air with free movement without tensile stress or forced movements. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24335 24336 24337 24338 24339 24340 24341 24342 24343 24344 24345 24346 24347 24348 24349 24350 24351

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

AWG-No. Outer Ø approx. mm 20 6,6 20 6,9 20 7,3 20 7,8 20 11,3 20 11,4 20 12,6 20 15,0 20 17,1 19 6,8 19 7,4 19 8,0 19 8,5 19 12,9 19 14,4 19 17,5 19 19,9

Cop. weight kg / km 30,0 36,0 42,0 48,0 64,0 80,0 105,0 137,0 210,0 40,0 48,0 55,0 66,0 85,0 135,0 190,0 275,0

Weight approx. kg / km 88,0 101,0 116,0 146,0 181,0 219,0 271,0 374,0 542,0 96,0 111,0 140,0 161,0 227,0 317,0 486,0 651,0

Part no. 24352 24353 24354 24355 24356 24357 24358 24359 24360 24361 24362 24363 24364 24365 24366 24367

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5

AWG-No. Outer Ø approx. mm 18 7,7 18 8,3 18 9,1 18 14,0 18 15,0 18 18,7 18 21,2 16 8,6 16 9,4 16 10,4 16 16,0 16 17,6 16 21,3 16 24,8 14 11,3 14 12,3

Cop. weight kg / km 59,0 70,0 84,0 106,0 174,0 240,0 332,0 75,0 90,0 108,0 157,0 240,0 355,0 448,0 134,0 175,0

Weight approx. kg / km 131,0 164,0 198,0 252,0 410,0 550,0 756,0 166,0 199,0 229,0 304,0 502,0 709,0 939,0 270,0 335,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 84

N


JZ-602 RC*-CY special cable for drag chains, 90°C, 600V, two approvals control cable, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PVC to UL AWM Style 10012 (core insulation) Style 2587 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6 col. 4, BS 6360 cl. 5 and IEC 60228 cl. 6 Ⴠ Special PVC core insulation, YI8 to DIN VDE 0207 part 4 and class 43 to UL-Std. 1581 Ⴠ Red cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores with optimal selected lay-lenght Ⴠ Core wrapping with fleece over each layer Ⴠ PVC-inner sheath Ⴠ Screening: braid coverage ca. 85% up to 17 mm ø - layer of tinned copper wires >17 mm ø - tinned copper wire Ⴠ Special PVC outer jacket YM5 to DIN VDE 0207 part 5, UL-Style 2587 and CSA C22.2 No 210 Ⴠ Outer jacket black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ UV-resistant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-602 RC*, see page N 83

Application These cable are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. These cables have shown excellent performance in combination with standard cable trays. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above applications. Interesting for the export-oriented machines and machinery plants. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. RC = Robotics Cable. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 89950 89951 89952 89953 89954 89955 89956 89957 89958 89959 89960 89961 89962 89963 89964 89965 89966 89967 89968 89969 89970 89971 89972 89973 89974 89975

No.cores x cross-sec. mm² 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 15 G 0,5 18 G 0,5 25 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 9 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5

AWG-No. Outer Ø approx. mm 20 8,5 20 9,0 20 9,7 20 11,0 20 12,4 20 13,5 20 14,8 20 16,0 20 19,0 18 8,9 18 9,7 18 10,4 18 12,0 18 14,1 18 15,2 18 16,7 18 17,6 18 20,7 18 24,3 16 10,2 16 11,0 16 11,8 16 14,0 16 16,4 16 17,1 16 20,2

Cop. weight kg / km 45,0 52,0 68,0 93,0 134,0 163,0 174,0 191,0 223,0 56,0 81,0 90,0 106,0 161,0 175,0 204,0 241,0 342,0 434,0 89,0 97,0 111,0 147,0 193,0 256,0 360,0

Weight approx. kg / km 124,0 135,0 153,0 191,0 243,0 322,0 350,0 374,0 436,0 130,0 155,0 181,0 208,0 321,0 341,0 396,0 473,0 650,0 781,0 165,0 192,0 224,0 274,0 340,0 461,0 674,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 85

Part no. 89976 89977 89984 89978 89985 89979 89986 89980 89987 89981 89988 89982 89983 89989 89990 89991 89992

No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 16 25,2 16 28,1 14 11,8 14 13,2 14 14,2 14 17,4 14 21,0 14 25,4 12 14,0 12 15,9 12 17,7 12 20,9 10 18,3 8 23,2 6 27,6 4 33,1 2 37,8

Cop. weight kg / km 544,0 674,0 141,0 170,0 195,0 251,0 368,0 639,0 180,0 232,0 330,0 395,0 316,0 490,0 850,0 1450,0 1890,0

Weight approx. kg / km 950,0 1203,0 220,0 270,0 350,0 428,0 730,0 1140,0 296,0 456,0 450,0 737,0 572,0 1012,0 1400,0 2100,0 2550,0


JZ-602 RC*-PUR special cable for drag chains, 80°C, 600V, two approvals control cable, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PUR to UL CSA AWM I/II A/B Style 20939 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special PVC core insulation, YI8 to DIN VDE 0207 part 4 and class 43 to UL-Std. 1581 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-lenght Ⴠ Core wrapping with fleece over each layer Ⴠ Full-polyurethane outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils and refrigerants, UV-radiation, oxygene, ozon and hydrolysis. Conditionally resistant to microbes. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-602 RC* -C-PUR, see page N 91

Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist, wet rooms and outdoor. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. RC = Robotics Cable. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12630 12631 12632 12633 12634 12635 12636 12637 12638 12639 12640 12641 12642 12643 12644 12645 12646 12647 12648 12649 12650 12651 12652 12653 12654 12655

No.cores x cross-sec. mm² 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 9 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5

AWG-No. Outer Ø approx. mm 20 6,0 20 6,5 20 7,1 20 8,2 20 10,0 20 10,5 20 12,5 20 15,2 20 17,1 18 6,6 18 7,1 18 7,8 18 9,2 18 11,0 18 11,5 18 13,2 18 14,0 18 17,2 18 19,1 16 7,4 16 8,0 16 8,8 16 10,8 16 12,8 16 13,5 16 16,0

Cop. weight kg / km 14,0 19,0 24,0 34,0 43,2 58,2 86,0 120,0 163,0 23,8 31,7 39,6 55,4 86,4 95,0 119,0 142,4 197,8 269,0 44,0 58,0 72,0 101,0 129,7 173,0 260,0

Weight approx. kg / km 58,0 69,0 84,0 123,0 177,0 192,0 256,0 358,0 487,0 88,0 101,0 126,0 145,0 168,0 260,0 300,0 360,0 640,0 730,0 94,0 117,0 140,0 186,0 244,0 319,0 451,0

Part no. 12656 12657 12658 12659 12660 12661 12662 12663 12664 12665 12666 12667 12668 12669 12670 12671

No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 16 19,8 16 22,4 14 8,9 14 10,1 14 11,3 14 13,6 14 16,8 12 10,9 12 12,4 12 13,8 12 16,6 10 14,6 8 18,2 6 22,6 4 26,5 2 30,8

Cop. weight kg / km 360,0 490,0 72,0 96,0 120,0 168,0 288,0 115,0 154,0 192,0 269,0 231,0 384,0 615,0 960,0 1344,0

N

Weight approx. kg / km 625,0 840,0 150,0 185,0 242,0 293,0 498,0 231,0 298,0 370,0 460,0 430,0 720,0 1060,0 1590,0 2105,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 86


MULTIFLEX 512®-PUR UL/CSA special cable for drag chains, 80°C, 600V, two approvals control cable, halogen-free

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress, according to UL -Style 20939 Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage UL/CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Alternating bending cycles approx. 10 million Ⴠ Radiation resistance up to 50x106 cJ/kg (up to 50 Mrad)

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation, modified TPE Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Special core wrapping over each layer (up to 4 mm² without core wrapping over the outer layer) Ⴠ Special full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10 Ⴠ Colour grey (RAL 7001) outer surface mat Ⴠ with meter marking, change-over in 2011

Ⴠ Very good oil resistant Ⴠ Guaranteed permanent application in multi-shift operation under extreme high bending stress Ⴠ Adhesion-low Ⴠ High resistant to mechanical strain Ⴠ High property of alternating bending strength Ⴠ Long life durabilities through low friction-resistance by using the TPE insulation Ⴠ High tensile strength-, abrasion- and impact resistant at low temperature Ⴠ Resistant to Weather, Ozone and UV-radiation, Solvents, acids and alkalis, and Hydrolysis Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: MULTIFLEX 512® -C-PUR UL/CSA, see page N 92

Application

These special UL/CSA cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the TPE-core insulation and the PUR-outer jacket. The PUR material is adhesion-low and cut-resistant. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21559 21560 21561 21562 21563 21564 21565 21566 21567 21568 21569 21570

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 36 G 0,5 2 x 0,75

AWG-No. Outer Ø approx. mm 20 5,5 20 5,8 20 6,4 20 7,0 20 8,1 20 9,9 20 11,5 20 12,0 20 13,7 20 14,3 20 15,3 18 6,2

Cop. weight kg / km 9,6 14,4 19,0 24,0 33,6 58,0 86,0 96,0 120,0 144,0 172,0 14,4

Weight approx. kg / km 38,0 46,0 59,0 68,0 88,0 131,0 197,0 260,0 282,0 315,0 374,0 47,0

Part no. 21571 21572 21573 21574 21575 21576 21577 21578 21579 21580

No.cores x cross-sec. mm² 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 36 G 0,75

AWG-No. Outer Ø approx. mm 18 6,5 18 7,0 18 7,8 18 9,0 18 11,0 18 13,0 18 13,5 18 15,4 18 16,2 18 17,6

Cop. weight kg / km 21,6 29,0 36,0 50,0 86,0 130,0 144,0 180,0 216,0 259,0

Weight approx. kg / km 58,0 69,0 85,0 118,0 183,0 270,0 290,0 374,0 420,0 498,0

Continuation Ⴇ

N 87


MULTIFLEX 512®-PUR UL/CSA special cable for drag chains, 80°C, 600V, two approvals control cable, halogen-free

Part no. 21581 21582 21583 21584 21585 21586 21587 21588 21589 21590 21591 21592 21593 21594 21595 21596 21597 21598 21599 21600 21601 21602 21603 21604 21605 21606 21607 21608

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 20 G 1 25 G 1 30 G 1 36 G 1 41 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 30 G 1,5 36 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5

AWG-No. Outer Ø approx. mm 17 6,9 17 7,4 17 8,0 17 8,7 17 10,2 17 12,6 17 14,8 17 15,8 17 18,1 17 18,5 17 20,1 17 22,0 17 24,0 17 27,2 16 7,6 16 8,1 16 8,7 16 9,7 16 11,3 16 13,8 16 16,3 16 17,3 16 19,8 16 20,3 16 22,2 16 24,0 16 26,2 16 28,9

Cop. weight kg / km 19,2 29,0 38,0 48,0 67,0 115,0 173,0 192,0 240,0 288,0 346,0 410,0 498,0 650,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 288,0 360,0 432,0 518,0 628,0 749,0 912,0

Weight approx. kg / km 55,0 70,0 86,0 102,0 143,0 225,0 334,0 370,0 460,0 530,0 625,0 779,0 953,0 1205,0 70,0 90,0 106,0 145,0 205,0 320,0 465,0 510,0 650,0 750,0 880,0 1209,0 1449,0 1712,0

Part no. 21609 21610 21611 21612 21613 21614 21615 21616 21617 21618 21619 21620 21621 21622 21623 21624 21625 21626 21627 21628 21629

No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16

AWG-No. Outer Ø approx. mm 14 9,2 14 9,7 14 10,5 14 11,6 14 13,8 14 16,9 14 20,0 14 21,2 14 24,4 12 13,2 12 14,6 12 17,6 10 14,4 10 15,9 10 19,2 8 18,4 8 20,7 8 24,7 6 21,3 6 23,8 6 28,6

Cop. weight kg / km 48,0 72,0 96,0 120,0 168,0 288,0 432,0 480,0 600,0 154,0 192,0 79,0 230,0 288,0 403,0 384,0 480,0 672,0 614,0 768,0 1075,0

Weight approx. kg / km 115,0 162,0 196,0 230,0 312,0 532,0 762,0 858,0 998,0 283,0 349,0 498,0 432,0 529,0 782,0 685,0 817,0 1023,0 1042,0 1292,0 1709,0

Dimensions and specifications may be changed without prior notice. (RN05)

N

N 88


MULTISPEED® 500-PUR UL/CSA safety against high bending in drag chain systems, low torsion, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13, DIN VDE 0282 part 10 and E DIN VDE 0245 and UL-Std. 758 AWM Style 20233 and 20939 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Nominal voltage VDE U0/U 300/500 V UL 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PUR outer sheath, especially resistant against fatigue strength, extruded as filler with pressure Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), VW-1, FT1 Ⴠ low adhesion Ⴠ halogen-free Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ Halogen-free Ⴠ High resistant to mechanical strain Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Tear resistance Ⴠ High stability Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: MULTISPEED® 500-C-PUR UL/CSA, see page N 94

Application

UL/CSA approved HELUKABEL® MULTISPEED 500-PUR are installed there, where the extreme requirements for the cables are necessary. The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24370 24371 24372 24373 24374 24375 24376 24377

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

AWG-No. Outer Ø approx. mm 20 4,8 20 5,1 20 5,5 20 6,0 20 9,1 20 10,0 20 12,2 20 14,3

Cop. weight kg / km 9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0

Weight approx. kg / km 41,0 48,0 62,0 70,0 88,0 131,0 204,0 266,0

Part no. 24378 24379 24380 24381 24382 24383 24384 24385 24386

No.cores x cross-sec. mm² 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75

AWG-No. Outer Ø approx. mm 19 5,2 19 6,1 19 6,6 19 10,5 19 11,4 19 14,2 19 16,3 19 20,1 19 22,2

Cop. weight kg / km 21,6 29,0 36,0 50,0 86,0 130,0 180,0 260,0 302,0

Weight approx. kg / km 51,0 68,0 73,0 92,0 170,0 257,0 280,0 411,0 608,0

Continuation Ⴇ

N 89


MULTISPEED® 500-PUR UL/CSA safety against high bending in drag chain systems, low torsion, halogen-free, meter marking

Part no. 24387 24388 24389 24390 24391 24392 24393 24331 24394 24395 24396 24397 24398 24399 24400 24332

No.cores x cross-sec. mm² 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 36 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5

AWG-No. Outer Ø approx. mm 18 5,9 18 6,4 18 7,0 18 11,2 18 12,3 18 15,1 18 17,6 18 21,6 16 6,7 16 7,3 16 8,0 16 13,2 16 14,4 16 17,7 16 20,5 16 25,6

Cop. weight kg / km 29,0 38,0 48,0 67,0 115,0 173,0 240,0 346,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0 518,0

Weight approx. kg / km 59,0 71,0 84,0 111,0 200,0 286,0 370,0 485,0 81,0 102,0 121,0 164,0 293,0 450,0 631,0 779,0

Part no. 24401 24402 24403 24404 24405 24406

No.cores x cross-sec. mm² 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

AWG-No. Outer Ø approx. mm 14 8,9 14 9,8 14 16,1 14 17,8 14 21,8 14 24,4

Cop. weight kg / km 86,0 120,0 168,0 288,0 432,0 600,0

Weight approx. kg / km 173,0 220,0 290,0 504,0 719,0 940,0

Dimensions and specifications may be changed without prior notice. (RN05)

Terminations and straight-through joints Telephone calbes Low voltage Medium voltage Accessories

N

You can find terminations and straight-through joints in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 90


JZ-602 RC*-C-PUR special cable for drag chains, 80°C, 600V, two approvals control cable, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Control cable of special-PUR to UL CSA AWM I/II A/B Style 20939 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage according to UL+CSA 600 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up 100x1066 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special PVC core insulation, YI8 to DIN VDE 0207 part 4 and class 43 to UL-Std. 1581 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores with optimal selected lay-lenght Ⴠ Core wrapping with fleece over each layer Ⴠ PVC-inner sheath Ⴠ Screening: up to 17 mm ø - layer of tinned copper wires >17 mm ø - tinned copper wire braid coverage ca. 85% Ⴠ Full-polyurethane outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Resistant to mineral oils, synthetic oils and refrigerants, UV-radiation, oxygene, ozon and hydrolysis. Conditionally resistant to microbes. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Note

Ⴠ G = with green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-602 RC* PUR, see page N 86

Application These cable are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist, wet rooms and outdoor. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above applications. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. RC = Robotics Cable. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 12680 12681 12682 12683 12684 12685 12686 12687 12688 12689 12690 12691 12692 12693 12694 12695 12696 12697 12698 12699 12700 12701 12702 12703 12704 12705

No.cores x cross-sec. mm² 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 15 G 0,5 18 G 0,5 25 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 9 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5

AWG-No. Outer Ø approx. mm 20 8,5 20 9,0 20 9,7 20 11,0 20 12,4 20 13,5 20 14,8 20 16,0 20 19,0 18 8,9 18 9,7 18 10,4 18 12,0 18 14,1 18 15,2 18 16,7 18 17,6 18 20,7 18 24,3 16 10,2 16 11,0 16 11,8 16 14,0 16 16,4 16 17,1 16 20,2

Cop. weight kg / km 45,0 52,0 68,0 93,0 134,0 163,0 174,0 191,0 223,0 56,0 81,0 90,0 106,0 161,0 175,0 204,0 241,0 342,0 434,0 89,0 97,0 111,0 147,0 193,0 256,0 360,0

Weight approx. kg / km 124,0 135,0 153,0 191,0 243,0 322,0 350,0 374,0 436,0 130,0 155,0 181,0 208,0 321,0 341,0 396,0 473,0 650,0 781,0 165,0 192,0 224,0 274,0 340,0 461,0 674,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 91

Part no. 12706 12707 12708 12709 12710 12711 12712 12713 12714 12715 12716 12717 12718 12719 12720 12721 12722

No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 3 G 4 4 G 4 5 G 4 7 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

AWG-No. Outer Ø approx. mm 16 25,2 16 28,1 14 11,8 14 13,2 14 14,2 14 17,4 14 21,0 14 25,4 12 14,0 12 15,9 12 17,7 12 20,9 10 18,3 8 23,2 6 27,6 4 33,1 2 37,8

Cop. weight kg / km 544,0 674,0 141,0 170,0 195,0 251,0 368,0 639,0 180,0 232,0 330,0 395,0 316,0 490,0 850,0 1450,0 1890,0

Weight approx. kg / km 950,0 1203,0 220,0 270,0 350,0 428,0 730,0 1140,0 296,0 456,0 450,0 737,0 572,0 1012,0 1400,0 2100,0 2550,0


MULTIFLEX 512®-C-PUR UL/CSA special cable for drag chains, 80°C, 600V, two approvals control cable, EMC-preferred type, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special cables for drag chains with high degree of resistance to mechanical stress according to UL -Style -20939 Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage UL/CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Test of alternating bending cycles approx. 10 million Ⴠ Radiation resistance up to 50x106 cJ/kg (up to 50 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper, extra fine wire conductors, bunch stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation, modified TPE Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Special core wrapping over each layers and an additional fleece over outer layer Ⴠ TPE-inner sheath, halogen-free Ⴠ Wrapping with special tapes Ⴠ Tinned copper braided screening , approx. 85% coverage Ⴠ Special core wrapping of fleece (up to 4 mm² without core wrapping over the outer layer Ⴠ Special full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10, appendix A Ⴠ Colour grey (RAL 7001) outer surface mat Ⴠ with meter marking, change-over in 2011

Ⴠ Very good oil resistant, test method according to DIN VDE 0472 part 803 Ⴠ Guaranteed permanent application in multi-shift operation under extreme high bending stress Ⴠ Adhesion-low Ⴠ High resistant to mechanical strain Ⴠ High property of alternating bending strength Ⴠ Long life durabilities through low friction-resistance by using the TPE insulation Ⴠ High tensile strength-, abrasion- and impact resistant at low temperature Ⴠ Resistant to Weather, Ozone and UV-radiation, Solvents, acids and alkalis, Hydraulic liquidity and Hydrolysis Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ unscreened analogue type: MULTIFLEX 512® PUR UL/CSA, see page N 87

Application

The special screened UL/CSA cables for drag chains are mainly applied for impulse transmission to prevent external interference effects and used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the TPE-core insulation and the PUR-outer jacket which is adhesive-free and cut-resistant. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 21630 21631 21632 21633 21634 21635

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5

AWG-No. Outer Ø approx. mm 20 8,3 20 8,5 20 9,0 20 9,7 20 11,1 20 12,7

Cop. weight kg / km 30,0 38,0 50,0 65,0 70,0 100,0

Weight approx. kg / km 90,0 105,0 124,0 132,0 175,0 250,0

Part no. 21636 21637 21638 21639 21640

No.cores x cross-sec. mm² 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 36 G 0,5

AWG-No. Outer Ø approx. mm 20 14,7 20 15,4 20 17,1 20 17,9 20 19,2

Cop. weight kg / km 157,0 167,0 240,0 273,0 306,0

Weight approx. kg / km 325,0 350,0 450,0 510,0 580,0

Continuation Ⴇ

N 92

N


MULTIFLEX 512®-C-PUR UL/CSA special cable for drag chains, 80°C, 600V, two approvals control cable, EMC-preferred type, halogen-free, meter marking

Part no. 21641 21642 21643 21644 21645 21646 21647 21648 21649 21650 21651 21652 21653 21654 21655 21656 21657 21658 21659 21660 21661 21662 21663 21664 21665 21666 21667 21668 21669 21670 21671 21672 21673

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 36 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 20 G 1 25 G 1 30 G 1 36 G 1 41 G 1 50 G 1 65 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5

AWG-No. Outer Ø approx. mm 18 8,8 18 9,3 18 9,7 18 10,5 18 11,9 18 14,2 18 16,3 18 16,9 18 19,2 18 19,7 18 21,2 17 9,7 17 10,0 17 10,8 17 11,7 17 13,4 17 16,0 17 18,5 17 19,4 17 21,7 17 22,5 17 24,3 17 26,1 17 28,4 17 32,2 16 10,2 16 11,0 16 11,6 16 12,6 16 14,5 16 17,4 16 19,9 16 23,7

Cop. weight kg / km 39,0 49,0 60,0 70,0 95,0 140,0 220,0 249,0 313,0 470,0 500,0 50,0 60,0 73,0 81,0 114,0 186,0 254,0 322,0 377,0 429,0 516,0 610,0 690,0 852,0 64,0 84,0 99,0 129,0 148,0 279,0 393,0 584,0

Weight approx. kg / km 110,0 120,0 148,0 160,0 205,0 308,0 420,0 450,0 579,0 630,0 745,0 120,0 135,0 173,0 187,0 240,0 360,0 498,0 568,0 670,0 774,0 895,0 1032,0 1160,0 1660,0 145,0 168,0 217,0 235,0 325,0 481,0 675,0 927,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 93

Part no. 21674 21675 21676 21677 21678 21679 21680 21681 21682 21683 21684 21685 21686 21687 21688 21689 21690 21691 21692 21693 21694 21695 21696 21697 21698 21699

No.cores x cross-sec. mm² 30 G 1,5 36 G 1,5 42 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 7 G 16

AWG-No. Outer Ø approx. mm 16 24,6 16 26,4 16 28,4 16 31,2 16 34,2 14 11,9 14 12,6 14 13,6 14 14,7 14 17,4 14 20,9 14 24,2 14 25,6 14 29,1 12 16,8 12 18,4 12 21,6 10 18,1 10 19,6 10 23,2 8 22,5 8 24,7 8 29,3 6 25,7 6 28,2 6 33,6

Cop. weight kg / km 607,0 702,0 829,0 1025,0 1190,0 104,0 140,0 164,0 190,0 236,0 390,0 607,0 661,0 796,0 222,0 328,0 360,0 305,0 441,0 505,0 485,0 610,0 820,0 840,0 1050,0 1510,0

Weight approx. kg / km 1025,0 1210,0 1441,0 1709,0 2025,0 198,0 284,0 378,0 423,0 486,0 756,0 1127,0 1210,0 1530,0 448,0 533,0 678,0 636,0 772,0 1028,0 1052,0 1096,0 1530,0 1386,0 1759,0 2087,0


MULTISPEED® 500-C-PUR UL/CSA safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13, DIN VDE 0282 part 10 and E DIN VDE 0245 and UL-Std. 758 AWM Style 20939 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Nominal voltage VDE U0/U 300/500 V UL 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistant max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE-O inner sheath, extruded as filler with pressure, grey RAL 7001 Ⴠ Tinned copper braided screen, coverage 85% max., with optimal pitch Ⴠ Special-PUR outer sheath Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR-jacket flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), VW-1, FT1 Ⴠ Low adhesion Ⴠ High resistant to mechanical strain Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Tear resistance Ⴠ High stability Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: MULTISPEED® 500-PUR UL/CSA, see page N 89

Application

UL/CSA approved HELUKABEL® MULTISPEED 500-C-PUR are installed there, where the extreme requirements for the cables are necessary. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24410 24411 24412 24413 24414 24415 24416 24417 24418

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

AWG-No. Outer Ø approx. mm 20 6,6 20 6,9 20 7,3 20 7,8 20 11,3 20 11,4 20 12,6 20 15,0 20 17,5

Cop. weight kg / km 30,0 36,0 42,0 48,0 64,0 80,0 105,0 137,0 210,0

Weight approx. kg / km 90,0 104,0 118,0 148,0 184,0 219,0 276,0 378,0 547,0

Part no. 24419 24420 24421 24422 24423 24424 24425 24426

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

AWG-No. Outer Ø approx. mm 19 6,8 19 7,4 19 8,0 19 8,5 19 12,9 19 14,4 19 17,5 19 19,9

Cop. weight kg / km 40,0 48,0 55,0 66,0 85,0 135,0 190,0 275,0

Weight approx. kg / km 100,0 117,0 143,0 167,0 229,0 319,0 492,0 659,0

Continuation Ⴇ

N 94

N


MULTISPEED® 500-C-PUR UL/CSA safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking

Part no. 24427 24428 24429 24430 24431 24432 24433 24434 24333 24435

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 36 G 1 3 G 1,5

AWG-No. Outer Ø approx. mm 18 7,1 18 7,7 18 8,3 18 9,1 18 14,0 18 15,0 18 18,7 18 21,4 18 26,1 16 8,6

Cop. weight kg / km 50,0 59,0 70,0 84,0 106,0 174,0 240,0 332,0 436,0 75,0

Weight approx. kg / km 120,0 140,0 167,0 201,0 256,0 417,0 557,0 766,0 840,0 170,0

Part no. 24436 24437 24438 24439 24440 24441 24334 24442 24443 24444

No.cores x cross-sec. mm² 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5

AWG-No. Outer Ø approx. mm 16 9,4 16 10,4 16 16,0 16 17,6 16 21,3 16 24,8 16 30,3 14 11,3 14 12,3 14 19,9

Cop. weight kg / km 90,0 108,0 157,0 240,0 355,0 448,0 592,0 134,0 175,0 229,0

Dimensions and specifications may be changed without prior notice. (RN05)

Bundling, binding, fastening Plastic helix Cable tie Hook and loop cable tie Mounting block

You can find bundling, binding, fastening in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 95

Weight approx. kg / km 204,0 236,0 309,0 509,0 718,0 944,0 1070,0 280,0 346,0 410,0


MULTISPEED® 500-TPE UL/CSA high flexible, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 and E DIN VDE 0245 and UL-Std. 758 AWM Style 20841 and 21184 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage VDE U0/U 300/500 V UL 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE-O outer sheath, extruded as filler with pressure Ⴠ Sheath colour ocean blue (RAL 5020) Ⴠ with meter marking, change-over in 2011 Ⴠ TPE: The selected tinned copper wire conductor permits the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide

Ⴠ Microbe-resistance - TPE Ⴠ Low adhesion Ⴠ High property of alternating bending strength Ⴠ High resistant to mechanical strain Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Extremely high continuous bending loads Ⴠ Tear resistance Ⴠ High stability Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ screened analogue type: MULTISPEED® 500-C-TPE UL/CSA, see page N 98

Application

The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24450 24451 24452 24453 24454 24455 24456 24457

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

AWG-No. Outer Ø approx. mm 20 4,7 20 5,0 20 5,4 20 5,8 20 8,9 20 9,8 20 11,9 20 13,9

Cop. weight kg / km 9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0

Weight approx. kg / km 42,0 49,0 63,0 70,0 90,0 134,0 209,0 270,0

Part no. 24458 24459 24460 24461 24462 24463 24464 24465 24466 24467

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75

AWG-No. Outer Ø approx. mm 19 5,0 19 5,2 19 6,1 19 6,6 19 10,5 19 11,4 19 14,2 19 16,3 19 19,5 19 21,3

Cop. weight kg / km 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 260,0 302,0

Weight approx. kg / km 47,0 55,0 70,0 74,0 95,0 174,0 261,0 290,0 419,0 614,0

Continuation Ⴇ

N 96

N


MULTISPEED® 500-TPE UL/CSA high flexible, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking

Part no. 24468 24469 24470 24471 24472 24473 24474 24475 24476 24477 24478

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5

AWG-No. Outer Ø approx. mm 18 5,2 18 5,9 18 6,4 18 7,0 18 11,2 18 12,3 18 15,1 18 17,6 16 6,7 16 7,3 16 8,0

Cop. weight kg / km 19,2 29,0 38,0 48,0 67,0 115,0 173,0 240,0 43,0 58,0 72,0

Weight approx. kg / km 50,0 60,0 74,0 86,0 114,0 210,0 291,0 380,0 84,0 108,0 126,0

Part no. 24479 24480 24481 24482 24483 24484 24485 24486 24487 24488

No.cores x cross-sec. mm² 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

Dimensions and specifications may be changed without prior notice. (RN05)

Marking Marking rings Cable marker Indian pen

You can find marking in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 97

AWG-No. Outer Ø approx. mm 16 13,2 16 14,4 16 17,7 16 19,8 14 8,9 14 9,8 14 16,1 14 17,8 14 21,8 14 24,4

Cop. weight kg / km 101,0 173,0 259,0 360,0 96,0 120,0 168,0 288,0 432,0 600,0

Weight approx. kg / km 169,0 299,0 460,0 640,0 179,0 230,0 294,0 510,0 722,0 950,0


MULTISPEED® 500-C-TPE UL/CSA safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13 and E DIN VDE 0245 and UL-Std. 758 AWM Style 21184 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V UL 600 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Coupling resistance max. 250 Ohm x km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Tinned copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core (3 cores and above) Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE-O inner sheath, extruded as filler with pressure, natural colour Ⴠ Screen of Cu braid tinned, coverage 85% max., with optimal pitch Ⴠ Special-TPE-O outer sheath, extruded as filler with pressure Ⴠ Sheath colour ocean blue (RAL 5020) Ⴠ with meter marking, change-over in 2011 Ⴠ TPE: The selected tinned copper wire conductor and tinned copper wire braid permit the installation in aggressive environments as well as hydrogen sulfide, ammonia and sulfur dioxide.

Ⴠ Microbe-resistance - TPE Ⴠ High property of alternating bending strength Ⴠ High resistant to mechanical strain Ⴠ Long life durabilitys due to low friction-resistance Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Extremely high continuous bending loads Ⴠ Low adhesion Ⴠ Tear resistance Ⴠ High stability Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.

Application

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ unscreened analogue type: MULTISPEED® 500-TPE UL/CSA, see page N 96

The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and slow speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 23914 23915 23916 23917 23918 23919 23920 23921 23922

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5

AWG-No. Outer Ø approx. mm 20 6,4 20 6,7 20 7,3 20 7,7 20 11,3 20 10,1 20 12,4 20 14,7 20 17,1

Cop. weight kg / km 30,0 36,0 42,0 48,0 64,0 80,0 105,0 137,0 320,0

Weight approx. kg / km 85,0 99,0 107,0 140,0 176,0 204,0 261,0 360,0 530,0

Part no. 23923 23924 23925 23926 23927 23928 23929 23930

No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75

AWG-No. Outer Ø approx. mm 19 7,0 19 7,4 19 8,0 19 8,5 19 12,9 19 14,4 19 17,2 19 19,9

Cop. weight kg / km 40,0 48,0 55,0 66,0 85,0 135,0 190,0 275,0

Weight approx. kg / km 97,0 110,0 139,0 160,0 219,0 307,0 490,0 640,0

Continuation Ⴇ

N 98

N


MULTISPEED® 500-C-TPE UL/CSA safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking

Part no. 23931 23932 23933 23934 23935 23936 23937 23938 23939 23940

No.cores x cross-sec. mm² 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5

AWG-No. Outer Ø approx. mm 18 7,4 18 7,7 18 8,3 18 9,1 18 14,0 18 15,0 18 18,5 18 21,4 16 8,6 16 9,4

Cop. weight kg / km 50,0 59,0 70,0 84,0 106,0 174,0 240,0 332,0 75,0 90,0

Weight approx. kg / km 115,0 131,0 160,0 195,0 247,0 411,0 547,0 754,0 160,0 194,0

Part no. 23941 23942 23943 23944 23945 23946 23947 23948 23949

No.cores x cross-sec. mm² 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5

AWG-No. Outer Ø approx. mm 16 10,4 16 16,0 16 17,6 16 21,3 16 24,8 14 11,3 14 12,3 14 14,8 14 21,5

Cop. weight kg / km 108,0 157,0 240,0 355,0 448,0 134,0 175,0 229,0 390,0

Dimensions and specifications may be changed without prior notice. (RN05)

Core end sleeves and cable lugs Core end sleeves Solderless terminals Tubular cable lugs Compression joints

You can find core end sleeves and cable lugs in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 99

Weight approx. kg / km 220,0 294,0 490,0 704,0 930,0 260,0 330,0 406,0 990,0


SUPERTRONIC-310-PVC special cable for drag chains, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC drag chain cable approved to UL-Style 2464 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper conductor, fine wire Unilay with short lay-lengths Ⴠ PVC core insulation, class 43 acc. to UL std. 1581 Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping from fleece between the layers of stranding Ⴠ PVC outer jacket, oil resistant. TM5 acc. to DIN VDE 0281 Part 1 or class 43 acc. to UL std. 1581 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Low-adhesion Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Please observe applicable installation regulations for use in energy supply chains.

Application A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. Designed for machines intended for export, specifically USA and Canada. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 49885 2 x 0,14 49886 3 x 0,14 49887 4 x 0,14 49888 5 x 0,14 49889 7 x 0,14 49890 10 x 0,14 49891 12 x 0,14 49892 14 x 0,14 49893 18 x 0,14 49894 24 x 0,14 49895 25 x 0,14 49896 2 x 0,25 49897 3 x 0,25 49898 4 x 0,25 49899 5 x 0,25 49900 7 x 0,25 49901 10 x 0,25 49902 12 x 0,25

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24

Outer Ø Cop. approx. mm weight kg / km 3,7 2,8 3,9 4,1 4,1 5,6 4,5 7,0 5,1 9,8 5,8 14,0 6,0 16,8 6,2 19,6 6,9 25,2 7,8 33,6 8,3 35,0 4,0 5,0 4,2 7,5 4,5 10,0 4,9 12,5 5,6 17,5 6,4 25,0 6,6 30,1

Weight approx. kg / km 24,0 26,0 31,0 36,0 50,0 65,0 72,0 78,0 91,0 120,0 125,0 29,0 34,0 40,0 51,0 65,0 85,0 97,0

Part no. No.cores x cross-sec. mm² 49903 14 x 0,25 49904 18 x 0,25 49905 24 x 0,25 49906 25 x 0,25 49907 2 x 0,34 49908 3 x 0,34 49909 4 x 0,34 49910 5 x 0,34 49911 7 x 0,34 49912 10 x 0,34 49913 12 x 0,34 49914 14 x 0,34 49915 18 x 0,34 49916 24 x 0,34 49917 25 x 0,34

AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22

Outer Ø Cop. approx. mm weight kg / km 6,9 35,0 7,6 45,0 8,8 60,0 9,4 62,5 4,2 6,8 4,4 10,2 4,8 13,6 5,1 17,0 5,9 23,8 6,8 34,0 7,0 40,8 7,4 47,6 8,1 61,2 9,6 81,5 10,0 85,0

Weight approx. kg / km 109,0 132,0 171,0 178,0 34,0 43,0 58,0 65,0 85,0 117,0 134,0 152,0 184,0 242,0 252,0

N

Dimensions and specifications may be changed without prior notice. (RN05)

N 100


SUPERTRONIC-310-C-PVC special cable for drag chains, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC drag chain cable approved to UL-Style 2464 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V core/screen 1000 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper conductor, fine wire Unilay with short lay-lengths Ⴠ PVC core insulation, class 43 acc. to UL std. 1581 Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping from fleece between the layers of stranding Ⴠ Core wrapping over the outer layer Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Core wrapping with fleece Ⴠ PVC outer jacket, oil resistant, TM5 acc. to DIN VDE 0281 Part 1 or class 43 acc. to UL std. 1581 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Low-adhesion Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Please observe applicable installation regulations for use in energy supply chains.

Application A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The copper screen effectively protects against internal and external interference. Designed for machines intended for export, specifically USA and Canada. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 49920 2 x 0,14 49921 3 x 0,14 49922 4 x 0,14 49923 5 x 0,14 49924 7 x 0,14 49925 10 x 0,14 49926 12 x 0,14 49927 14 x 0,14 49928 18 x 0,14 49929 24 x 0,14 49930 25 x 0,14 49931 2 x 0,25 49932 3 x 0,25 49933 4 x 0,25 49934 5 x 0,25 49935 7 x 0,25 49936 10 x 0,25 49937 12 x 0,25

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24

Outer Ø Cop. approx. mm weight kg / km 4,3 11,3 4,5 14,2 4,7 15,5 5,0 18,4 5,7 27,9 6,4 39,1 6,7 42,2 6,9 45,4 7,6 54,2 8,6 66,5 9,0 68,5 4,6 14,8 4,8 18,9 5,1 21,4 5,5 31,2 6,2 39,8 7,1 53,9 7,3 59,2

Weight approx. kg / km 33,0 36,0 41,0 46,0 70,0 88,0 97,0 105,0 116,0 150,0 157,0 39,0 45,0 52,0 70,0 80,0 114,0 123,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 101

Part no. No.cores x cross-sec. mm² 49938 14 x 0,25 49939 18 x 0,25 49940 24 x 0,25 49941 25 x 0,25 49942 2 x 0,34 49943 3 x 0,34 49944 4 x 0,34 49945 5 x 0,34 49946 7 x 0,34 49947 10 x 0,34 49948 12 x 0,34 49949 14 x 0,34 49950 18 x 0,34 49951 24 x 0,34 49952 25 x 0,34

AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22

Outer Ø Cop. approx. mm weight kg / km 7,6 64,3 8,3 78,6 9,7 89,8 10,1 101,2 4,8 18,2 5,0 28,8 5,4 35,8 5,7 39,2 6,6 52,8 7,5 67,5 7,7 76,5 8,1 85,9 8,9 99,9 10,3 147,0 10,9 155,0

Weight approx. kg / km 138,0 165,0 200,0 204,0 44,0 60,0 76,0 80,0 104,0 150,0 160,0 180,0 211,0 290,0 304,0


SUPERTRONIC-330 PURö cable for drag chains, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR sheathed cable Ⴠ Temperature range flexing -40 °C to +80 °C fixed -50 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Capacitance core/core 60 nF/km Ⴠ Minimum bending radius flexing 5 x cable ø fixed 3 x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, extra fine-wire to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 Ⴠ Polyolefine core insulation Ⴠ Cores stranded in layers with optimally adjusted lay-lengths Ⴠ Cores colour coded to DIN 47100 Ⴠ Foil wrapping over the outer layer Ⴠ Special full-polyurethane outer sheath TMPU to DIN VDE 0282 Part 10, Annex A and acc. to UL std. 1581 Tab. 50227 80 °C Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low adhesion Ⴠ High flexibility at low temperatures Ⴠ High abrasion resistance Ⴠ Tear and cut-resistant Ⴠ Notch resistant Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolysis, Oil Ⴠ Partially resistant to Microbial attack, Hydraulic fluids, Coolant emulsion, Alkalis Ⴠ The materials used in manufacture are silicon and cadmium-free and contain no substances harmful to the wetting properties of lacquers

Application For installation in dry, moist and wet rooms and outdoors with free movement without tensile stress or forced movements, impressively proven in drag chain application. A highly flexible PUR control cable, suitable for frequent and quick lifting and bending stresses in machine engineering and construction, in robot technology and on permanently moving machine components. Long service life guarantees reliable function and high cost-efficiency. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. Attractive for export-oriented mechanical engineering. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 49764 2 x 0,14 49765 3 x 0,14 49766 4 x 0,14 49767 5 x 0,14 49768 7 x 0,14 49769 10 x 0,14 49770 12 x 0,14 49771 14 x 0,14 49772 18 x 0,14 49773 24 x 0,14 49774 25 x 0,14 49775 2 x 0,25 49776 3 x 0,25 49777 4 x 0,25 49778 5 x 0,25 49779 7 x 0,25 49780 10 x 0,25 49781 12 x 0,25

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24

Outer Ø Cop. approx. mm weight kg / km 3,9 2,8 4,0 4,1 4,3 5,6 4,7 7,0 5,3 9,8 6,1 14,0 6,2 16,8 6,5 19,6 7,2 25,2 8,2 33,6 8,6 35,0 4,3 5,0 4,5 7,5 4,8 10,0 5,2 12,5 6,0 17,5 6,9 25,0 7,1 30,1

Weight approx. kg / km 22,0 24,0 29,0 33,0 47,0 57,0 63,0 72,0 80,0 110,0 115,0 26,0 30,0 39,0 44,0 52,0 70,0 84,0

Part no. No.cores x cross-sec. mm² 49782 14 x 0,25 49783 18 x 0,25 49784 24 x 0,25 49785 25 x 0,25 49786 2 x 0,34 49787 3 x 0,34 49788 4 x 0,34 49789 5 x 0,34 49790 7 x 0,34 49791 10 x 0,34 49792 12 x 0,34 49793 14 x 0,34 49794 18 x 0,34 49795 24 x 0,34 49796 25 x 0,34

AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22

Outer Ø Cop. approx. mm weight kg / km 7,4 35,0 8,2 45,0 9,6 60,0 10,1 62,5 4,6 6,8 4,8 10,2 5,2 13,6 5,6 17,0 6,5 23,8 7,5 34,0 7,7 40,8 8,1 47,6 9,2 61,2 10,7 81,5 11,2 85,0

Weight approx. kg / km 97,0 114,0 157,0 160,0 31,0 38,0 51,0 54,0 77,0 104,0 122,0 140,0 162,0 204,0 229,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 102

N


SUPERTRONIC-330 C-PURö cable for drag chains, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR sheathed cable, screened Ⴠ Temperature range flexing -40 °C to +80 °C fixed -50 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V core/screen 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Capacitance core/core 60 nF/km Ⴠ Minimum bending radius flexing 7,5 x cable ø fixed 4 x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km

Ⴠ Bare copper conductor, extra fine wire to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 Ⴠ Polyolefine core insulation Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Wrapping over the outer layer Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Core wrapping with fleece Ⴠ Special full polyurethane outer sheath TMPU acc. to DIN VDE 0281 Part 10, Annex A and acc. to UL std. 1581 Tab. 50227 80 °C Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low-adhesion Ⴠ High flexibility at low temperatures Ⴠ High abrasion resistance Ⴠ Tear and cut-resistant Ⴠ Notch resistant Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolysis, Oil Ⴠ Partially resistant to Microbial attack, Hydraulic fluid, Coolant emulsion, Alkalis Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application Especially suited for drag chain installation in dry, moist and wet environments and outdoors with flexible movement and without tensile stress or forced movements. A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The dense screening assures interference-free transmission of all signals and impulses. An ideal interference-free control cable for the above applications. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibility To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 49797 2 x 0,14 49798 3 x 0,14 49799 4 x 0,14 49800 5 x 0,14 49801 7 x 0,14 49802 10 x 0,14 49803 12 x 0,14 49804 14 x 0,14 49805 18 x 0,14 49806 24 x 0,14 49807 25 x 0,14 49808 2 x 0,25 49809 3 x 0,25 49810 4 x 0,25 49811 5 x 0,25 49812 7 x 0,25 49813 10 x 0,25 49814 12 x 0,25

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24

Outer Ø Cop. approx. mm weight kg / km 4,4 11,2 4,5 14,1 4,8 15,5 5,0 18,3 5,8 27,8 6,7 39,3 6,8 42,1 7,1 45,3 7,8 54,1 8,8 66,3 9,2 68,4 4,8 14,9 5,0 18,8 5,3 21,3 5,7 31,0 6,6 39,6 7,5 53,9 7,7 59,1

Weight approx. kg / km 32,0 35,0 40,0 45,0 66,0 86,0 94,0 102,0 118,0 149,0 156,0 38,0 44,0 51,0 68,0 82,0 110,0 124,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 103

Part no. No.cores x cross-sec. mm² 49815 14 x 0,25 49816 18 x 0,25 49817 24 x 0,25 49818 25 x 0,25 49819 2 x 0,34 49820 3 x 0,34 49821 4 x 0,34 49822 5 x 0,34 49823 7 x 0,34 49824 10 x 0,34 49825 12 x 0,34 49826 14 x 0,34 49827 18 x 0,34 49828 24 x 0,34 49829 25 x 0,34

AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22

Outer Ø Cop. approx. mm weight kg / km 8,0 64,2 8,8 78,4 10,2 89,9 10,7 101,0 5,1 18,1 5,3 28,7 5,7 35,7 6,1 39,1 7,1 52,7 8,1 67,4 8,3 76,4 8,7 85,5 9,8 99,7 11,3 147,1 11,8 155,0

Weight approx. kg / km 135,0 150,0 194,0 204,0 45,0 60,0 76,0 82,0 110,0 148,0 166,0 185,0 216,0 291,0 305,0


SUPER-PAAR-TRONIC 340-C-PUR cable for drag chains, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cable, stranded in pairs Ⴠ Temperature range flexing -20 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V core/screen 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance core/core approx. 60 nF/km Ⴠ Minimum bending radius for permanent bending at 0,25 mm² flexing 7,5x cable ø fixed 4x cable ø at 0,5-1,0 mm² flexing 10x cable ø fixed 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper conductor, fine or extra fine wire to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Polyolefin core insulation Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in pairs, pairs stranded torsion-free in layers with optimal lay-length Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Core wrapping with fleece Ⴠ Full polyurethane outer sheath TMPU acc. to DIN VDE 0281 Part 10, Annex A and acc. to UL std. 1581 Tab. 50227 80 °C Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011

Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistance according to IEC 60092-350 Ⴠ Halogen free Ⴠ Weather, ozone and UV-resistant Ⴠ Chemical resistance to solvents, acids, alkalis and hydraulic fluids Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Advantages Ⴠ Very high resistance to mechanical stresses Ⴠ Very good alternating bending strength Ⴠ High tear, abrasion and impact resistance, even at low temperatures

Application Stranded in pairs, these fully-screened special drag chain cables can also be used where external, high-frequency interference influences pulse transfer. They are used for permanently flexible stresses in machine and tool building, in robot technology, on constantly moving machine components and for extended use in multi-shift operations. Developed to state-of-the-art technology, these highly-flexible data cable, with a cut resistant and low-adhesion PUR outer sheath guaranteeing optimal service life and extremely good cost efficiency. This two-approvals single-core cable is preferred for use in export-oriented mechanical engineering, in machine tools, production lines and systems engineering. Guaranteed extended use in multi-shift operations with extremely high bending stresses. EMC = Electromagnetic compatibility To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x no.cores x cross-sec. mm² 49830 1 x 2 x 0,25 49831 2 x 2 x 0,25 49832 3 x 2 x 0,25 49833 4 x 2 x 0,25 49834 5 x 2 x 0,25 49835 6 x 2 x 0,25 49836 8 x 2 x 0,25 49837 10 x 2 x 0,25 49838 14 x 2 x 0,25 49839 1 x 2 x 0,34 49840 2 x 2 x 0,34 49841 3 x 2 x 0,34 49842 4 x 2 x 0,34 49843 5 x 2 x 0,34 49844 6 x 2 x 0,34 49845 8 x 2 x 0,34 49846 10 x 2 x 0,34 49847 14 x 2 x 0,34 49848 1 x 2 x 0,5 49849 2 x 2 x 0,5 49850 3 x 2 x 0,5 49851 4 x 2 x 0,5 49852 5 x 2 x 0,5

AWG-No.

24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 20 20 20 20 20

Outer Ø Cop. approx. mm weight kg / km 4,8 6,7 7,1 7,6 8,3 9,0 10,5 11,9 12,7 5,1 7,2 7,6 8,3 9,0 9,9 11,9 13,9 14,1 5,8 8,4 9,0 10,0 11,0

14,0 32,0 38,4 43,2 51,5 71,8 74,4 90,0 111,2 20,0 41,0 52,2 59,1 67,0 86,4 107,5 131,0 150,0 22,5 53,0 72,8 75,6 85,7

Weight approx. kg / km 26,0 61,0 70,0 82,0 99,0 126,0 147,0 179,0 210,0 35,0 80,0 100,0 118,0 134,0 162,0 214,0 270,0 304,0 47,0 100,0 131,0 149,0 169,0

Part no. No.pairs x no.cores x cross-sec. mm² 49853 6 x 2 x 0,5 49854 8 x 2 x 0,5 49855 10 x 2 x 0,5 49856 14 x 2 x 0,5 49857 1 x 2 x 0,75 49858 2 x 2 x 0,75 49859 3 x 2 x 0,75 49860 4 x 2 x 0,75 49861 5 x 2 x 0,75 49862 6 x 2 x 0,75 49863 8 x 2 x 0,75 49864 10 x 2 x 0,75 49865 14 x 2 x 0,75 49866 1 x 2 x 1 49867 2 x 2 x 1 49868 3 x 2 x 1 49869 4 x 2 x 1 49870 5 x 2 x 1

AWG-No.

20 20 20 20 19 19 19 19 19 19 19 19 19 18 18 18 18 18

Outer Ø Cop. approx. mm weight kg / km 11,8 14,2 16,5 16,9 6,2 9,2 9,8 11,2 12,2 13,2 15,6 18,4 18,9 6,7 10,0 10,8 11,7 13,2

103,0 148,4 180,0 218,3 35,2 61,4 87,1 95,2 115,0 137,1 184,4 259,8 318,4 42,0 73,0 93,6 117,8 139,0

Weight approx. kg / km 181,0 274,0 332,0 390,0 56,0 102,0 144,0 160,0 193,0 216,0 327,0 451,0 521,0 64,0 120,0 160,0 184,0 217,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 104

N


MULTISPEED®-TRONIC-PUR safety against high bending in drag chain systems, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13, DIN VDE 0282 part 10 and E DIN VDE 0245 and UL-Std. 758 AWM Style 20233 and 20939. Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/300 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Colour coded to DIN 47100 Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-PUR outer sheath, especially resistant against fatigue strength, extruded as filler with pressure, sheath Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ PUR flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), VW-1, FT1 Ⴠ Low-adhesion Ⴠ Halogen-free Ⴠ High property of alternating bending strength Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Use in multi-shift operations under extremely high continuous bending loads Ⴠ Abrasion resistance Ⴠ Tear resistance Ⴠ High stability Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced diameter, therefore lower moving masses Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ screened analogue type: MULTISPEED® TRONIC-C-PUR, see page N 106

Application

Application HELUKABEL® MULTISPEED-TRONIC-PUR installed there, where the extreme requirements for the cables are necessary. The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24567 24568 24569 24570 24571 24572 24573 24574

No.cores x cross-sec. mm² 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 12 x 0,25 18 x 0,25 25 x 0,25

AWG-No. Outer Ø approx. mm 24 3,9 24 4,1 24 4,4 24 4,7 24 6,9 24 7,4 24 8,9 24 10,2

Cop. weight kg / km 5,0 7,5 10,0 12,5 17,5 30,1 45,0 62,5

Weight approx. kg / km 27,0 33,0 40,0 48,0 60,0 91,0 125,0 170,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 105

Part no. 24575 24576 24577 24578 24579 24580 24581 24582

No.cores x cross-sec. mm² 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 12 x 0,34 18 x 0,34 25 x 0,34

AWG-No. Outer Ø approx. mm 22 4,1 22 4,3 22 4,6 22 5,0 22 7,3 22 7,9 22 9,7 22 10,0

Cop. weight kg / km 6,8 10,2 13,6 17,0 23,8 40,8 61,2 85,0

Weight approx. kg / km 32,0 40,0 55,0 60,0 80,0 127,0 175,0 238,0


MULTISPEED®-TRONIC-C-PUR safety against high bending in drag chain systems, high flexible, halogen-free, screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cables for high mechanical stress in adapted to DIN VDE 0281 part 13, DIN VDE 0282 part 10 and E DIN VDE 0245 and UL-Std. 758 AWM Style 20233 and 20939. Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Nominal voltage U0/U 300/300 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, fine wire conductors, Unilay with short pitch length Ⴠ Special TPE core insulation Ⴠ Colour coded to DIN 47100 Ⴠ Stranding: <7 cores: cores stranded in a layer with optimal lay-length around a filler as per construction ุ7 cores: cores stranded with optimal lay-length to bunch-construction with low torsion strength, optimal selected short lay-length around a filler Ⴠ Special-TPE inner sheath, extruded as filler with pressure, grey (RAL 7001) Ⴠ Screen of Cu braid bare, coverage 85% max., with optimal pitch Ⴠ Special-PUR outer sheath Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW-1, FT1 Ⴠ Low-Adhesion Ⴠ Halogen-free Ⴠ High property of alternating bending strength Ⴠ High tensile strength, abrasion- and impact resistance at low temperature Ⴠ Use in multi-shift operations under extremely high continuous bending loads Ⴠ Abrasion resistance Ⴠ Tear resistance Ⴠ High stability Ⴠ Oil resistance Ⴠ Better chemical resistance Ⴠ UV and ozone resistance Ⴠ Higher economical solution Ⴠ Reduced ø, results low weight of moving materials Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

N

Ⴠ non screened analogue type: MULTISPEED® TRONIC-PUR, see page N 105

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications. For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 24614 24615 24616 24617 24618 24619 24620 24621

No.cores x cross-sec. mm² 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 12 x 0,25 18 x 0,25 25 x 0,25

AWG-No. Outer Ø approx. mm 24 5,4 24 5,6 24 5,9 24 6,2 24 8,7 24 9,4 24 11,5 24 13,0

Cop. weight kg / km 74,0 19,0 22,0 26,0 35,0 58,0 79,0 99,0

Weight approx. kg / km 39,0 45,0 51,0 68,0 83,0 122,0 160,0 210,0

Part no. 24622 24623 24624 24625 24626 24627 24628 24629

No.cores x cross-sec. mm² 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 12 x 0,34 18 x 0,34 25 x 0,34

AWG-No. Outer Ø approx. mm 22 5,6 22 5,8 22 6,1 22 6,8 22 9,3 22 9,9 22 12,3 22 13,6

Cop. weight kg / km 18,0 22,0 28,0 31,0 51,0 70,0 103,0 130,0

Weight approx. kg / km 45,0 60,0 76,0 82,0 110,0 166,0 216,0 312,0

Dimensions and specifications may be changed without prior notice. (RN05)

N 106


UL-Style 1007, CSA TR 65 UL-Style 1569, CSA TR 64 UL-Style 1015 DREINORM FÜNFNORM THHN/THWN PVC-Single Cores HELUTHERM® 145 UL-Style 3135 Single 600-J/-O Single 600-CY -J/-O Single 602-RC* -J/O Single 602-RC*-CY -J/O MULTISPEED® 600-PUR -J/-O MULTISPEED® 600-C-PUR -J/-O Photo: HELUKABEL®

UL/CSA Single Conductors

N 107


UL-Style 1007, CSA TR 64 PVC single cores, 80°C, 300V

Technical data

Cable structure

Ⴠ PVC-single core to UL-Style and CSA-AWM Ⴠ UL-Style 1007 Ⴠ CSA-AWM I A/B or TR 64 Ⴠ Temperature range flexible -5 °C bis +80 °C fixed installation -30 °C bis +80 °C CSA-AWM I A/B or TR 64 +90 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Test voltage (Spark test) AWG 26-20 = 4 kV AWG 10-18 = 5 kV Ⴠ Bending radius once approx. 5x core ø multiple approx. 10x core ø

Ⴠ Stranded copper conductor, tinned to UL-Std. 785 section G Ⴠ PVC-core insulation according to UL-Std. 1581 class 43 Tab. 50.182, heat and damp resistant

Properties

Ⴠ Conditionally resistant to Oils Solvents Acids Lyes Ⴠ PVC self-extinguishing and flame retardant, test method to UL VW-1/CSA FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Please complete the above part number for the colour required, using the following table: 00 = green 01 = black 02 = blue 03 = brown 04 = red 05 = white 06 = grey 07 = violet 08 = yellow 09 = orange 10 = transparent 11 = pink 12 = beige 13 = green-yellow Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Due to design the constructional alternations may the possible.

Application For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines laid in protective tubes and flexible pipes and also for motors and transformators. AWM = Appliance Wiring Material For internal wirings for electrical equipment and control apparatus e.g. electronic assembly components. UL = Underwriters Laboratories Inc. (USA) CSA = Canadian Standards Association (Canada) = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 635xx 620xx 621xx 622xx 623xx

No.cores x cross-sec. mm² 1 x 0,13 1 x 0,21 1 x 0,33 1 x 0,52 1 x 0,82

AWG-No. Outer Ø approx. mm 26 1,4 24 1,5 22 1,6 20 1,8 18 2,1

Cop. weight kg / km 1,6 2,3 3,4 5,3 8,2

Weight approx. kg / km 3,2 4,3 6,0 8,5 12,5

Part no. 624xx 636xx 637xx 638xx

No.cores x cross-sec. mm² 1 x 1,32 1 x 2,08 1 x 3,31 1 x 5,26

AWG-No. Outer Ø approx. mm 16 2,4 14 3,0 12 3,9 10 4,1

Cop. weight kg / km 13,0 20,0 33,0 51,6

Weight approx. kg / km 18,5 29,0 40,0 61,0

Dimensions and specifications may be changed without prior notice. (RN06)

N 108

N


UL-Style 1569, CSA TR 64 PVC single cores, 105°C, 300V

Technical data

Cable structure

Ⴠ PVC-single core to UL-Style and CSA-AWM UL-Style 1569 CSA-AWM I A/B or TR 64 Ⴠ Temperature range flexible -5 °C bis +105 °C fixed installation -30 °C bis +105 °C CSA-AWM I A/B or TR 64 +90 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Test voltage (Spark test) AWG 26-20 = 4 kV AWG 10-18 = 5 kV Ⴠ Bending radius once approx. 5x core ø multiple approx. 10x core ø

Ⴠ Stranded copper conductor, tinned to UL-Std. 785 Ⴠ PVC-core insulation according to UL-Std. 1581 class 43 Tab. 50.182, heat and damp resistant

Properties

Ⴠ Conditionally resistant to Oils Solvents Acids Lyes Ⴠ PVC self-extinguishing and flame retardant, test method to UL VW-1/CSA FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Please complete the above part number for the colour required, using the following table: 00 = green 01 = black 02 = blue 03 = brown 04 = red 05 = white 06 = grey 07 = violet 08 = yellow 09 = orange 10 = transparent 11 = pink 12 = beige 13 = green-yellow Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Due to design the constructional alternations may the possible.

Application For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines laid in protective tubes and flexible pipes and also for motors and transformators. AWM = Appliance Wiring Material For internal wirings for electrical equipment and control apparatus e.g. electronic assembly components. UL = Underwriters Laboratories Inc. (USA) CSA = Canadian Standards Association (Canada) = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 660xx 661xx 662xx 663xx 664xx

No.cores x cross-sec. mm² 1 x 0,13 1 x 0,21 1 x 0,33 1 x 0,52 1 x 0,82

AWG-No. Outer Ø approx. mm 26 1,4 24 1,5 22 1,6 20 1,8 18 2,1

Cop. weight kg / km 1,6 2,3 3,4 5,3 8,2

Weight approx. kg / km 3,2 4,3 6,0 8,5 12,5

Dimensions and specifications may be changed without prior notice. (RN06)

N 109

Part no. 665xx 666xx 667xx 668xx

No.cores x cross-sec. mm² 1 x 1,32 1 x 2,08 1 x 3,31 1 x 5,26

AWG-No. Outer Ø approx. mm 16 2,4 14 2,9 12 3,6 10 4,3

Cop. weight kg / km 13,0 20,0 33,0 51,6

Weight approx. kg / km 18,5 29,0 40,0 61,0


UL-Style 1015 PVC single core, 600V

Technical data

Cable structure

Ⴠ PVC-single core as per UL AWM Style 1015/MTW and CSA-AWM/TEW as per UL-Style 1015 and CSA-TEW Ⴠ Temperature range flexible -5 °C to +105 °C fixed installation -30 °C to +105 °C Ⴠ Temperature at conductor max. UL and CSA: +105 °C Ⴠ Nominal voltage 600 V Ⴠ Test voltage (Spark test) AWG 24: 4 kV AWG 22 and 20: 5 kV AWG 18 to 10: 6 kV AWG 8: 7,5 kV Ⴠ UL-type AWM + MTW 105 °C 600 V Ⴠ CSA-type AWM + TEW 105 °C 600 V Ⴠ Bending radius once approx. 5x core ø multiple approx. 10x core ø

Ⴠ Stranded copper conductor, tinned or plain AWG-sizes as per table below Ⴠ PVC-core insulation according to UL-Standard 1581, class 43 and CSA-C22.2 No. 210 UL VW-1 and CSA FT1, heat and damp resistant Ⴠ For structural reasons, constructive changes are possible

Properties

Ⴠ Conditionally resistant to Oils Solvents Acids Lyes Ⴠ PVC self-extinguishing and flame retardant, test method to UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Please complete the above part number for the colour required, using the following table: 00 = green / 01 = black / 02 = blue / 03 = brown / 04 = red / 05 = white / 06 = grey / 07 = violet / 08 = yellow / 09 = orange / 10 = transparent / 11 = pink / 12 = beige / 13 = green-yellow / 14 = blue/white / 15 = dark blue/white 27 = white/blue (supply up to AWG 8)

Application For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines laid in predective tubes and flexible pipes and also for motors and transformators. UL bzw. CSA: AWM = Appliance Wiring Material For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components. UL-MTW: Machine Tool-Wires CSA-TEW: Equipment/Lead Wires MTW = Machine Tool Wire For the electronical installation of machine tools and the relative control UL = Underwriters Laboratories Inc. (USA) CSA = Canadian Standards Association (Kanada) = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 601xx 602xx 603xx 604xx 605xx 606xx 607xx 608xx 609xx 610xx 611xx 612xx

No.cores x cross-sec. mm² 1 x 0,21 1 x 0,33 1 x 0,52 1 x 0,81 1 x 1,31 1 x 2,08 1 x 3,32 1 x 5,26 1 x 8,35 1 x 13,29 1 x 21,14 1 x 26,65

AWG-No. Outer Ø approx. mm 24 2,2 22 2,4 20 2,5 18 2,8 16 3,1 14 3,5 12 4,0 10 4,6 8 6,5 6 8,0 4 9,5 3 10,4

Cop. weight kg / km 2,3 3,2 5,0 7,9 12,6 20,7 33,0 51,6 80,6 125,0 201,0 253,0

Weight approx. kg / km 8,0 10,0 12,0 16,0 22,0 31,0 45,0 65,0 110,0 175,0 260,0 340,0

Part no. 613xx 614xx 615xx 616xx 617xx 618xx 62501 62601 62701 62801 62901

No.cores x cross-sec. mm² 1 x 33,61 1 x 42,38 1 x 53,47 1 x 67,4 1 x 84,97 1 x 107,17 1 x 127 1 x 152 1 x 178 1 x 203 1 x 254

AWG-No. Outer Ø approx. mm 2 11,3 1 13,3 1/0 13,6 2/0 15,5 3/0 17,5 4/0 19,0 250 kcmil 21,2 300 kcmil 22,4 350 kcmil 25,3 400 kcmil 26,0 500 kcmil 28,0

Cop. weight kg / km 317,0 399,0 500,0 631,0 792,0 996,0 1178,0 1410,0 1645,0 1902,0 2345,0

Weight approx. kg / km 380,0 500,0 615,0 750,0 900,0 1070,0 1280,0 1518,0 1756,0 2002,0 2475,0

Dimensions and specifications may be changed without prior notice. (RN06)

N 110

N


THREENORM PVC single core, UL-Style 1013 and CSA 600V

Technical data

Cable structure

Properties

Ⴠ PVC-single cores according to DIN VDE 0281 part 3 and HD 21.3 S3 UL-Style 1013 and CSA, CSA-AWM I/A/B Ⴠ Temperature range H05 V-K/H07 V-K flexing +5 °C to +70 °C fixed installation -10 °C to +70 °C UL/CSA +90 °C Ⴠ Nominal voltage H05 V-K U0/U 300/500 V (ื1 mm²) H07 V-K U0/U 450/750 V (1,5 mm²) UL/CSA 600 V AC Ⴠ Test voltage H05 V-K/H07 V-K 2000 V Ⴠ Spark Test AWG 20: 5 kV >AWG 20: 6 kV Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius for permanent bending ca. 10-15 core ø

Ⴠ Bare copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ UL-Subject 758 Section G resp.ASTM B 174 Ⴠ PVC core insulation TI1 to DIN VDE 0281 part 1 and UL-Std. 1581, class 43, CSA-C 22.2 No. 210 Tab. 12 class H Ⴠ Core colours to DIN VDE 0293

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) UL-VW-1 CSA FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Tinned conductor on request. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ The cross-sections 0,5 mm², 0,75 mm² and 1,0 mm² are according to H05 V-K, the cross-sections 1,5 up to 120 mm² according to H07 V-K.

Application Three norms approved connecting jumper wire primarily designed for exportes, used in machine tools. This wire is used for internal wiring of switchboards and electrical equipment. The approbation of HAR-UL-CSA AWM make possible an economical storekeeping and simplification of parts list. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05 V-K/mm² Cross-sec. mm² / AWG-no. approx. RAL Part no. 0,5 / 20 Part no. 0,75 / 19 Part no. 1 / 18

Outer Ø approx. mm 2,5 2,65 2,8

Cop. black weight kg / km 9005 63815 4,8 63831 7,2 63847 9,6

blue

brown

red

white

grey

vio

pink

og

green

ye

gn-ye

2-col.

dk-bu

trans

o.col.

5015 63817

8003 63818

3000 63819

1013 63820

7000 63821

4005 63822

3015 63824

2003 63828

6018 63825

1021 63823

63816

63830

5010 63827

63826

63829

63833

63834

63835

63836

63837

63838

63840

63844

63841

63839

63832

63846

63843

63842

63845

63849

63850

63851

63852

63853

63854

63856

63860

63857

63855

63848

63862

63859

63858

63861

Continuation Ⴇ

N 111


THREENORM PVC single core, UL-Style 1013 and CSA 600V H07 V-K/mm² Cross-sec. mm² / AWG-no. approx. RAL Part no. 1,5 / 16 Part no. 2,5 / 14 Part no. 4 / 12 Part no. 6 / 10 Part no. 10 / 8 Part no. 16 / 6 Part no. 25 / 4 Part no. 35 / 2 Part no. 50 / 1 Part no. 70 / 2/0 Part no. 95 / 3/0 Part no. 120 / 4/0 Part no. 150 / 300 kcmil

Outer Ø approx. mm 3,05 3,6 4,1 4,8 6,4 8,1 9,6 10,8 13,6 15,2 16,8 19,5 22,2

Cop. black weight kg / km 9005 63863 14,4 63879 24,0 63895 38,0 63911 58,0 63927 96,0 63943 154,0 63959 240,0 63975 336,0 63991 480,0 64007 672,0 64023 912,0 64039 1152,0 64055 1440,0

blue

brown

red

white

grey

vio

pink

og

green

ye

gn-ye

2-col.

dk-bu

trans

o.col.

5015 63865

8003 63866

3000 63867

1013 63868

7000 63869

4005 63870

3015 63872

2003 63876

6018 63873

1021 63871

63864

63878

5010 63875

63874

63877

63881

63882

63883

63884

63885

63886

63888

63892

63889

63887

63880

63894

63891

63890

63893

63897

63898

63899

63900

63901

63902

63904

63908

63905

63903

63896

63910

63907

63906

63909

63913

63914

63915

63916

63917

63918

63920

63924

63921

63919

63912

63926

63923

63922

63925

63929

63930

63931

63932

63933

63934

63936

63940

63937

63935

63928

63942

63939

63938

63941

63945

63946

63947

63948

63949

63950

63952

63956

63953

63951

63944

63958

63955

63954

63957

63961

63962

63963

63964

63965

63966

63968

63972

63969

63967

63960

63974

63971

63970

63973

63977

63978

63979

63980

63981

63982

63984

63988

63985

63983

63976

63990

63987

63986

63989

63993

63994

63995

63996

63997

63998

64000

64004

64001

63999

63992

64006

64003

64002

64005

64009

64010

64011

64012

64013

64014

64016

64020

64017

64015

64008

64022

64019

64018

64021

64025

64026

64027

64028

64029

64030

64032

64036

64033

64031

64024

64038

64035

64034

64037

64041

64042

64043

64044

64045

64046

64048

64052

64049

64047

64040

64054

64051

64050

64053

64057

64058

64059

64060

64061

64062

64064

64068

64065

64063

64056

64070

64067

64066

64069

Dimensions and specifications may be changed without prior notice. (RN06)

N

Photo: HOMAG Holzbearbeitungssysteme AG

N 112


FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style 10269/UL-Standard 1063, 600V, 105°C

Technical data

Cable structure

Properties

Ⴠ PVC-single cores according to DIN VDE 0281 part 7 and HD 21.7 S2, UL-Std. 1063, UL-Style 10269 and CSA-TEW and CSA-AWM I/A/B Ⴠ Temperature range H05 V2-K/H07 V2-K flexing +5 °C to +90 °C fixed installation -40 °C to +90 °C UL (AWM) -40 °C to +105 °C UL (MTW) -40 °C to +90 °C CSA (TEW) -40 °C to +105 °C Ⴠ Nominal voltage H05 V2-K: U0/U 300/500 V (up to 1 mm²) H07 V2-K: U0/U 450/750 V (1,5 mm²) UL (AWM) U 1000 V UL (MTW) U 600 V CSA (TEW) U 600 V Test voltage H05 V2-K/H07 V2-K 2000 V Ⴠ Spark Test AWG 20: 5 kV >AWG 20: 6 kV Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius for permanent bending ca. 10-15 core ø

Ⴠ Bare copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 and UL-Subject 758 Section G Ⴠ PVC core insulation TI3 to DIN VDE 0281 part 1 and UL-Std. 1581, class 43, CSA-C 22.2 No. 210 Tab. 12 class H Ⴠ Core colours to DIN VDE 0293 Ⴠ 2-colour combination - Part No. on request

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL VW-1, CSA FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ Tinned conductor on request. Ⴠ The cross-sections 0,5 mm², 0,75 mm² and 1,0 mm² are according to H05 V2-K, the cross-sections 1,5 up to 35 mm² according to H07 V2-K, the cross-sections >35 mm² are identified as H07 V-K. Ⴠ Cross-sections up to 35 mm² is according to DIN VDE 0281 part 7. Due to this cross-section >35 mm² is the type but with an increased heat-resistant PVC-compound. Ⴠ Type H05 V: approved one-colour mark: black, blue, brown, grey, orange, pink, red, turquoise, violet, white, green and yellow. Two-coloured mark in any combination of the above individual colours. Ⴠ Type H07 V: approved mark: black, blue, brown, grey, orange, pink, red, turquoise, violet, white and green-yellow. Other marks are available as (H).

Application Five norms approved connecting jumper wire primarily designed for exportes, used in machine tools. The approbation of HAR, UL-AWM, UL-MTW, CSA-AWM, CSA-Equipment-wire make possible an economical storekeeping and simplification of parts list. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

H05 V2-K/mm² Cross-sec. mm² / AWG-no. approx. RAL Part no. 0,5 / 20 Part no. 0,75 / 19 Part no. 1 / 18

Outer Ø approx. mm 2,5 2,65 2,8

Cop. black weight kg / km 9005 64075 5,2 64091 7,2 64107 9,6

blue

brown

red

white

grey

vio

pink

og

green

ye

gn-ye

2-col.

dk-bu

trans

o.col.

5015 64077

8003 64078

3000 64079

1013 64080

7000 64081

4005 64082

3015 64084

2003 64088

6018 64085

1021 64083

64076

64090

5010 64087

64086

64089

64093

64094

64095

64096

64097

64098

64100

64104

64101

64099

64092

64106

64103

64102

64105

64109

64110

64111

64112

64113

64114

64116

64120

64117

64115

64108

64122

64119

64118

64121

Continuation Ⴇ

N 113


FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style 10269/UL-Standard 1063, 600V, 105°C H07 V2-K/mm² Cross-sec. mm² / AWG-no. approx. RAL Part no. 1,5 / 16 Part no. 2,5 / 14 Part no. 4 / 12 Part no. 6 / 10 Part no. 10 / 8 Part no. 16 / 6 Part no. 25 / 4 Part no. 35 / 2 Part no. 50 / 1 Part no. 70 / 2/0 Part no. 95 / 3/0 Part no. 120 / 4/0 Part no. 150 / 300 kcmil

Outer Ø approx. mm 3,05 3,6 4,1 4,8 6,4 8,1 9,6 10,8 13,6 15,2 16,8 19,5 22,2

Cop. black weight kg / km 9005 64123 14,4 64139 24,0 64155 38,0 64171 58,0 64187 96,0 64203 154,0 64219 240,0 64235 336,0 64251 480,0 64267 672,0 64283 912,0 64299 1152,0 64315 1440,0

blue

brown

red

white

grey

vio

pink

og

green

ye

gn-ye

2-col.

dk-bu

trans

o.col.

5015 64125

8003 64126

3000 64127

1013 64128

7000 64129

4005 64130

3015 64132

2003 64136

6018 64133

1021 64131

64124

64138

5010 64135

64134

64137

64141

64142

64143

64144

64145

64146

64148

64152

64149

64147

64140

64154

64151

64150

64153

64157

64158

64159

64160

64161

64162

64164

64168

64165

64163

64156

64170

64167

64166

64169

64173

64174

64175

64176

64177

64178

64180

64184

64181

64179

64172

64186

64183

64182

64185

64189

64190

64191

64192

64193

64194

64196

64200

64197

64195

64188

64202

64199

64198

64201

64205

64206

64207

64208

64209

64210

64212

64216

64213

64211

64204

64218

64215

64214

64217

64221

64222

64223

64224

64225

64226

64228

64232

64229

64227

64220

64234

64231

64230

64233

64237

64238

64239

64240

64241

64242

64244

64248

64245

64243

64236

64250

64247

64246

64249

64253

64254

64255

64256

64257

64258

64260

64264

64261

64259

64252

64266

64263

64262

64265

64269

64270

64271

64272

64273

64274

64276

64280

64277

64275

64268

64282

64279

64278

64281

64285

64286

64287

64288

64289

64290

64292

64296

64293

64291

64284

64298

64295

64294

64297

64301

64302

64303

64304

64305

64306

64308

64312

64309

64307

64300

64314

64311

64310

64313

64317

64318

64319

64320

64321

64322

64324

64328

64325

64323

64316

64330

64327

64326

64329

Dimensions and specifications may be changed without prior notice. (RN06)

N

N 114


THHN/THWN 90°C, 600V, UL listed, PVC + nylon single core

Technical data

Cable structure

Properties

Ⴠ PVC + Nylon insulated single cores as per UL-Styles und NEC standard Ⴠ Temperature range as per Styles THHN: 90 °C dry - NEC standard THWN: 75 °C wet - NEC standard AWM: UL-Styles 1316 to 1321 105 °C dry 80 °C in oil AWM: UL-Styles 1452, 1453 90 °C dry 80 °C in oil 1000 V MTW: UL-Styles 1408 to 1414 90 °C dry 80 °C in oil 600 V Ⴠ Nominal voltage 600 V Ⴠ Minimum bending radius 8x core ø Ⴠ Test voltage (Spark test) AWG 14 to AWG 10 = 7,5 kV AWG 8 to AWG 2/0 = 10 kV AWG 3/0 to AWG 4/0 = 12,5 kV kcmil 250 to kcmil 500 = 15 kV kcmil 600 to kcmil 1000 = 17,5 kV

Ⴠ Bare copper conductor, AWG-sizes as per given table below and ASTM B-3 and ASTM B-8 Ⴠ Core insulation of PVC+Nylon-outer-sheath Ⴠ Cores colour coded, colour identification see below Ⴠ Surface of jacket printed with markings: 14 to 1000 MCM THHN (stranded) - (size) AWG Type MTW OR THHN OR THWN 600 V OR GASOLINE AND OIL RESTSTANT II (UL) OR AWM W-51554 14 to 10 AWG THHN (solid) - (size) AWG TYPE THHN OR THWN 600 V OR GASOLINE AND OIL RESISTANT II (UL) OR AWM

Ⴠ Resistant against Oils Gasoline Water Acids Ozone Lyes Sunlight Abrasion

Note

Ⴠ 1 kcmil = 1000 circ mils = 0,5067 mm². Ⴠ Please complete the above part number for the colour required, using the following code: 0 = green 1 = black 2 = blue 3 = brown 4 = red 5 = white 6 = grey 7 = yellow 8 = orange 9 = pink

Application As flexible connecting cable in machines, switch and distribution cabinets, cable assemblies and for fixed indoor installation, in tubes and in cable conduits. AWM = Appliance Wiring Material / For internal wrings for electrical equipment and control apparatus e.g. radio and televisions, electronic assembly component. MTW = Machine Tool Wire / For the electronical installation of machine tools and the relative control. THW = Thermoplastic PVC-insulated building wire, Heat resistant 75 °C, for Wet and dry locations, flame retardant. THHN = Thermoplastic PVC-insulated building wire, Nylon jacketed, 90 °C 600 V, for dry and damp locations. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 6320x 6321x 6322x 6323x 6324x 6325x 6326x 6327x 6328x 6329x 6330x 6331x 6332x

Cross-sec. mm² AWG-No. 2,08 3,32 5,26 8,35 13,39 21,14 26,65 33,61 42,38 53,47 67,4 84,97 107,17

14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0

AWG size

Cond. make-up n x wire Ø

Outer Ø approx. mm

0,0147 0,0185 0,0234 0,0295 0,0378 0,0469 0,053 0,0591 0,0664 0,0745 0,0837 0,094 0,1055

19 x 0,38 19 x 0,48 19 x 0,6 19 x 0,75 19 x 0,96 19 x 1,19 19 x 1,336 19 x 1,5 19 x 1,686 19 x 1,89 19 x 2,126 19 x 2,387 19 x 2,68

AWG size

Cond. make-up n x wire Ø

Outer Ø approx. mm

0,0822 0,09 0,0973 0,104 0,1162 0,0992 0,1109 0,128

37 x 2,088 37 x 2,286 37 x 2,47 37 x 2,7 37 x 2,95 61 x 2,52 61 x 2,82 61 x 3,25

18,29 19,56 21,08 22,35 24,13 26,75 29,36 33,27

3,0 3,4 4,3 5,5 6,6 8,4 9,1 10,0 11,4 12,4 13,7 15,0 16,5

Cop. weight kg / km 20,7 33,0 51,6 80,6 125,0 201,0 253,0 317,0 399,0 500,0 631,0 792,0 996,0

Weight approx. kg / km

Cop. weight kg / km 1178,0 1410,0 1645,0 1902,0 2345,0 2920,0 3658,0 4858,0

Weight approx. kg / km

25,0 37,0 60,0 95,0 143,0 229,0 282,0 349,0 449,0 557,0 691,0 861,0 1069,0

Part no. 63331 63341 63351 63361 63371 63381 63391 63401

Cross-sec. mm² AWG-No. 127 152 178 203 254 304 380 507

250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil

Dimensions and specifications may be changed without prior notice. (RN06)

N 115

1277,0 1515,0 1753,0 1998,0 2466,0 3000,0 3713,0 4796,0


PVC single cores According to CEI-20-22 II

Technical data

Cable structure

Properties

Ⴠ PVC-Single Cores as per Italian standard CEI 20-22 II Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage U0/U 450/750 V = 1 mm² and above U0/U 300/500 V = 0,5 and 0,75 mm² U0/U 300/300 V = 0,35 mm² Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius 4-6x core ø

Ⴠ Bare fine wire stranded copper conductor to CEI 20-29 cl. 5 Ⴠ PVC-core insulation R 2 up to CEI 20 II, cap. VI cl. 3

Ⴠ Low smoke Ⴠ Resistant to Oil Solvents Acids Lyes Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application As hook up wire, control cabinet building, in cable assembly manufacturing as well as in electronic applications. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Cross-sec. mm² approx. RAL Part no. 0,35 Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150

Outer Ø approx. mm

Cop. weight kg / km

Weight black approx. kg / km

1,5

2,5

3,6

2,6

4,8

6,0

2,8

7,2

10,0

3,2

9,6

16,0

3,5

14,4

21,0

4,2

24,0

32,0

4,6

38,0

48,0

6,3

58,0

69,0

7,6

96,0

117,0

8,8

154,0

180,0

11,0

240,0

266,0

12,5

336,0

366,0

14,5

480,0

515,0

16,5

672,0

741,0

18,5

912,0

950,0

21,0

1152,0

1230,0

23,0

1440,0

1500,0

9005 29600 29608 20 29616 18 29624 17 29632 16 29640 14 29648 12 29656 10 29664 8 29672 6 29680 4 29688 2 29696 1 29704 2/0 29712 3/0 29720 4/0 29728 300 kcmil

gn-ye

blue

brown

red

white

dk-bu

o.col.

29601 29609 20 29617 18 29625 17 29633 16 29641 14 29649 12 29657 10 29665 8 29673 6 29681 4 29689 2 29697 1 29705 2/0 29713 3/0 29721 4/0 29729 300 kcmil

5015 29602 29610 20 29618 18 29626 17 29634 16 29642 14 29650 12 29658 10 29666 8 29674 6 29682 4 29690 2 29698 1 29706 2/0 29714 3/0 29722 4/0 29730 300 kcmil

8003 29603 29611 20 29619 18 29627 17 29635 16 29643 14 29651 12 29659 10 29667 8 29675 6 29683 4 29691 2 29699 1 29707 2/0 29715 3/0 29723 4/0 29731 300 kcmil

3000 29604 29612 20 29620 18 29628 17 29636 16 29644 14 29652 12 29660 10 29668 8 29676 6 29684 4 29692 2 29700 1 29708 2/0 29716 3/0 29724 4/0 29732 300 kcmil

1013 29605 29613 20 29621 18 29629 17 29637 16 29645 14 29653 12 29661 10 29669 8 29677 6 29685 4 29693 2 29701 1 29709 2/0 29717 3/0 29725 4/0 29733 300 kcmil

5010 29606 29614 20 29622 18 29630 17 29638 16 29646 14 29654 12 29662 10 29670 8 29678 6 29686 4 29694 2 29702 1 29710 2/0 29718 3/0 29726 4/0 29734 300 kcmil

29607 29615 20 29623 18 29631 17 29639 16 29647 14 29655 12 29663 10 29671 8 29679 6 29687 4 29695 2 29703 1 29711 2/0 29719 3/0 29727 4/0 29735 300 kcmil

Dimensions and specifications may be changed without prior notice. (RN06)

N 116

N


HELUTHERM® 145 300V, flexible single core, cross-linked, halogen-free

Technical data

Cable structure

Properties

Ⴠ Halogen-free single cores with increased heat resistance according to UL Style 3266 CSA CL 1252 Ⴠ Temperature range fixed flexing -35 °C to +120 °C fixed installation -55 °C to +125 °C in short circuit +280 °C Ⴠ Nominal voltage U0/U 300/300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius flexing approx. 12,5x core ø fixed installation approx. 4x core ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations

Ⴠ Tinned Cu wires, according to AWG-sizes Conductor make-up: AWG 24 to AWG 14 = 19-wires AWG 12 = 65-wires AWG 10 = 105-wires Ⴠ Core insulation of polyolefin-copolymer, cross-linked, flame retardant, halogen-free Ⴠ Core colours see table below Ⴠ Tests Flame test to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Halogen-free accordingto VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Smoke density to VDE 0482 part 1034-1+2/ IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Halogen-free Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These single-core cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the electron-beam cross-linking for the insulation material Ⴠ Due to the high temperature profile the cross-section of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and weight Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogen-free single core cables are characterised by their amazingly hight long-time resistance to temperature and feature among the leading halogen-free. Flame resistant products in the world. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

AWG-No.

Outer Ø Cop. Weight black approx. weight approx. mm kg / km kg / km approx. RAL 9005 Part no. 61817 24 1,5 2,3 4,0 Part no. 61831 22 1,6 3,2 6,0 Part no. 61845 20 1,9 5,0 9,0 Part no. 61859 18 2,1 7,9 12,0 Part no. 61873 16 2,4 12,6 16,0 Part no. 61887 14 2,9 20,7 27,0 Part no. 61901 12 3,3 33,0 36,0 Part no. 61915 10 4,1 51,6 58,0

brown

red

white

grey

vio

green

Beige

pink

lt-bu

og

ye

gn-ye

2-col.

8003 61819

3000 61820

1013 61821

7000 61822

4005 61823

6018 61826

1001 61828

3015 61827

5015 61818

2003 61825

1021 61824

6018 61816

61829

61833

61834

61835

61836

61837

61840

61842

61841

61832

61839

61838

61830

61843

61847

61848

61849

61850

61851

61854

61856

61855

61846

61853

61852

61844

61857

61861

61862

61863

61864

61865

61868

61870

61869

61860

61867

61866

61858

61871

61875

61876

61877

61878

61879

61882

61884

61883

61874

61881

61880

61872

61885

61889

61890

61891

61892

61893

61896

61898

61897

61888

61895

61894

61886

61899

61903

61904

61905

61906

61907

61910

61912

61911

61902

61909

61908

61900

61913

61917

61918

61919

61920

61921

61924

61926

61925

61916

61923

61922

61914

61927

Dimensions and specifications may be changed without prior notice. (RN06)

N 117


HELUTHERM® 145 600V, flexible single core, cross-linked, halogen-free

Technical data

Cable structure

Properties

Ⴠ Halogen-free single cores with increased heat resistance according to UL Style 3271 CSA CL 1251 Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +125 °C in short circuit +280 °C Ⴠ Nominal voltage U 600 V Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius flexing approx. 12,5x core ø fixed installation approx. 4x core ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations

Ⴠ Tinned Cu wires, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked, flame retardant, halogen-free Ⴠ Core colours see table below Ⴠ Tests Flame test to VDE 0482 Teil 266-2, BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Halogen-free accordingto VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Smoke density to VDE 0482 part 1034-1+2/ IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816)

Halogen-free Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ Due to the high temperature profile the cross-section of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and weight Ⴠ The materials in manufacture are cadmium-free +contain no silicone +free from substances harmful to the wetting properties of lacquers Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Application These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

CrossOuter Ø Cop. Weight black section approx. weight approx. mm² mm kg / km kg / km approx. RAL 9005 Part no. 59473 0,25 2,3 2,4 7,0 Part no. 59487 0,5 2,6 4,8 11,0 Part no. 59501 0,75 2,8 7,2 14,0 Part no. 59515 1 2,9 9,6 17,0 Part no. 59529 1,5 3,2 14,4 22,0 Part no. 59543 2,5 3,7 24,0 33,0 Part no. 59557 4 4,2 38,4 53,0 Part no. 59571 6 4,8 57,6 78,0 Part no. 59585 10 6,7 96,0 136,0 Part no. 59599 16 8,5 154,0 203,0 Part no. 59613 25 10,4 240,0 300,0 Part no. 59627 35 11,5 336,0 405,0 Part no. 59641 50 14,4 480,0 580,0

brown

red

white

grey

vio

green

Beige

pink

lt-bu

og

ye

gn-ye

2-col.

8003 59475

3000 59476

1013 59477

7000 59478

4005 59479

6018 59482

1001 59484

3015 59483

5015 59474

2003 59481

1021 59480

6018 59472

59485

59489

59490

59491

59492

59493

59496

59498

59497

59488

59495

59494

59486

59499

59503

59504

59505

59506

59507

59510

59512

59511

59502

59509

59508

59500

59513

59517

59518

59519

59520

59521

59524

59526

59525

59516

59523

59522

59514

59527

59531

59532

59533

59534

59535

59538

59540

59539

59530

59537

59536

59528

59541

59545

59546

59547

59548

59549

59552

59554

59553

59544

59551

59550

59542

59555

59559

59560

59561

59562

59563

59566

59568

59567

59558

59565

59564

59556

59569

59573

59574

59575

59576

59577

59580

59582

59581

59572

59579

59578

59570

59583

59587

59588

59589

59590

59591

59594

59596

59595

59586

59593

59592

59584

59597

59601

59602

59603

59604

59605

59608

59610

59609

59600

59607

59606

59598

59611

59615

59616

59617

59618

59619

59622

59624

59623

59614

59621

59620

59612

59625

59629

59630

59631

59632

59633

59636

59638

59637

59628

59635

59634

59626

59639

59643

59644

59645

59646

59647

59650

59652

59651

59642

59649

59648

59640

59653

Dimensions and specifications may be changed without prior notice. (RN06)

N 118

N


UL-Style 3135 silicone single cores cable, 600V / 200°C, halogen-free

Technical data

Cable structure

Ⴠ Silicon single cores according UL subj. 758 style 3135 Ⴠ Temperature range -60 °C to +200 °C Ⴠ Nominal voltage 600 V Ⴠ Test voltage 2000 V Ⴠ Breakdown voltage min. 5000 V Ⴠ Minimum bending radius 15x cable ø

Ⴠ Ⴠ Ⴠ Ⴠ

Properties

Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Resistant to High molecular oils, fats from vegetables and animals, alcohols, plasticizers and clophenes, diluted acids, lyes and salt dissolution, oxidation substances, tropical influences and weather, lake water, oxygen

Tinned copper conductors Stranded see table below Silicon core insulation Core colours see below

Note

Ⴠ Additional sizes on request.

Application UL-approved single cores for use in high, temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as in ship building, cement, glas and ceramic factories. AWM = Appliance Wiring Material For internal wirings for electrical equipment and control apparatus e.g. electronic assembly components = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

AWG-No. Part no. 24 Part no. 22 Part no. 20 Part no. 18 Part no. 16 Part no. 14 Part no. 12

Conductor Core Ø construction approx. mm

Cop. weight kg / km

Weight approx. kg / km

1 x 0,5

2,1

1,9

6,3

3 x 0,4

2,4

3,6

9,2

5 x 0,4

2,6

6,0

12,3

7 x 0,4

2,8

8,6

15,5

11 x 0,4

3,0

13,3

21,0

17 x 0,4

3,4

20,5

29,7

27 x 0,4

3,8

32,6

43,2

Dimensions and specifications may be changed without prior notice. (RN06)

N 119

black

blue

brown

red

white

grey

vio

green

47021 o. r. 47028 o. r. 47035 o. r. 47042 o. r. 47049 o. r. 47056 o. r. 47063 o. r.

47022 o. r. 47029 o. r. 47036 o. r. 47043 o. r. 47050 o. r. 47057 o. r. 47064 o. r.

47023 o. r. 47030 o. r. 47037 o. r. 47044 o. r. 47051 o. r. 47058 o. r. 47065 o. r.

47024 o. r. 47031 o. r. 47038 o. r. 47045 o. r. 47052 o. r. 47059 o. r. 47066 o. r.

47025 o. r. 47032 o. r. 47039 o. r. 47046 o. r. 47053 o. r. 47060 o. r. 47067 o. r.

47026 o. r. 47033 o. r. 47040 o. r. 47047 o. r. 47054 o. r. 47061 o. r. 47068 o. r.

47027 o. r. 47034 o. r. 47041 o. r. 47048 o. r. 47055 o. r. 47062 o. r. 47069 o. r.

47076 o. r. 47071 o. r. 47072 o. r. 47073 o. r. 47074 o. r. 47075 o. r. 47070 o. r.


Single 600-J/-O special single core cable, 0,6/1kV, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable according to UL-Style 10107 and CSA AWM I/II A/B, adapted to DIN VDE 0281 part 3, DIN VDE 0281 part 13, to UL-Std. 758 Ⴠ Temperature range flexing -5 °C bis +90 °C fixed installation -40 °C bis +90 °C Ⴠ Permissible operating temperature max. 90 °C at conductor Ⴠ Nominal voltage U0/U 06/1 kV nach UL+CSA 600V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ 1. Core insulation of special PVC, TI2 to DIN VDE 0281 part 1 and UL-Std. 1581 class 43, colour black or green-yellow Ⴠ 2. Core insulation (jacket) of special PVC, TM2 to DIN VDE 0821 part 1 and UL Std. 1581 class 43, colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Chemical Resistance - see table Technical informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Resistant to ultra violet rays

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Single 600-CY -J/-O, see page N 121 Ⴠ also as 1000 V Style 10678 deliverable

Application PVC Single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. These two norms approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 10881 1 G 6 10882 1 x 6 10883 1 G 10 10884 1 x 10 10885 1 G 16 10886 1 x 16 10887 1 G 25 10888 1 x 25 10889 1 G 35 10890 1 x 35 10891 1 G 50 10892 1 x 50

AWG-No. Core colour 10 10 8 8 6 6 4 4 2 2 1 1

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km green-yellow 7,8 58,0 118,0 black 7,8 58,0 118,0 green-yellow 9,0 96,0 180,0 black 9,0 96,0 180,0 green-yellow 10,0 154,0 250,0 black 10,0 154,0 250,0 green-yellow 11,5 240,0 370,0 black 11,5 240,0 370,0 green-yellow 13,0 336,0 490,0 black 13,0 336,0 490,0 green-yellow 15,6 480,0 665,0 black 15,6 480,0 665,0

N

Part no. No.cores x cross-sec. mm² 10893 1 G 70 10894 1 x 70 10895 1 G 95 10896 1 x 95 10897 1 G 120 10898 1 x 120 10899 1 G 150 10900 1 x 150 10901 1 G 185 10902 1 x 185 10903 1 G 240 10904 1 x 240

AWG-No. Core colour 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil

Outer Ø approx. mm green-yellow 17,9 black 17,9 green-yellow 19,5 black 19,5 green-yellow 22,3 black 22,3 green-yellow 25,0 black 25,0 green-yellow 28,6 black 28,6 green-yellow 31,4 black 31,4

Cop. weight kg / km 672,0 672,0 912,0 912,0 1152,0 1152,0 1440,0 1440,0 1776,0 1776,0 2304,0 2304,0

Weight approx. kg / km 910,0 910,0 1195,0 1195,0 1545,0 1545,0 1750,0 1750,0 2320,0 2320,0 2960,0 2960,0

Dimensions and specifications may be changed without prior notice. (RN06)

N 120


Single 600-CY -J/-O special single core cable, Cu-screened, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable according to UL-Style 10107 and CSA AWM I/II A/B, adapted to DIN 0281 part 3, DIN VDE 0281 part 13, to UL-Std. 758 Ⴠ Temperature range flexing -5 °C bis +90 °C fixed installation -40 °C bis +90 °C Ⴠ Permissible operating temperature max. 90 °C at conductor Ⴠ Nominal voltage U0/U 06/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ 1. Core isulation of special PVC, TI2 to DIN VDE 0281 part 1 and UL-Std. 1581 class 43, colour black or green-yellow Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ 2. Core insulation of spezial PVC, TM2 to DIN VDE 0281 part 1 and UL Std. 1581 class 43, colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Resistant to ultra violet rays

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ unscreened analogue type: Single 600-J/-O, siehe Seite N 120 Ⴠ also as 1000 V Style 10678 deliverable

Application PVC Single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial-or as underwater cable. These two norms approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines. These screened cables are particulary suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility). EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 10910 1 G 6 10911 1 x 6 10912 1 G 10 10913 1 x 10 10914 1 G 16 10915 1 x 16 10916 1 G 25 10917 1 x 25 10918 1 G 35 10919 1 x 35 10920 1 G 50 10921 1 x 50

AWG-No. Core colour 10 10 8 8 6 6 4 4 2 2 1 1

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km green-yellow 7,6 72,0 140,0 black 7,6 72,0 140,0 green-yellow 9,4 130,0 230,0 black 9,4 130,0 230,0 green-yellow 10,4 190,0 300,0 black 10,4 190,0 300,0 green-yellow 12,0 260,0 420,0 black 12,0 260,0 420,0 green-yellow 14,4 405,0 615,0 black 14,4 405,0 615,0 green-yellow 16,4 560,0 825,0 black 16,4 560,0 825,0

Dimensions and specifications may be changed without prior notice. (RN06)

N 121

Part no. No.cores x cross-sec. mm² 10922 1 G 70 10923 1 x 70 10924 1 G 95 10925 1 x 95 10926 1 G 120 10927 1 x 120 10928 1 G 150 10929 1 x 150 10930 1 G 185 10931 1 x 185 10932 1 G 240 10933 1 x 240

AWG-No. Core colour 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil

Outer Ø approx. mm green-yellow 17,4 black 17,4 green-yellow 20,1 black 20,1 green-yellow 23,0 black 23,0 green-yellow 26,1 black 26,1 green-yellow 29,3 black 29,3 green-yellow 32,2 black 32,2

Cop. weight kg / km 780,0 780,0 1030,0 1030,0 1285,0 1285,0 1570,0 1570,0 1940,0 1940,0 2530,0 2530,0

Weight approx. kg / km 1090,0 1090,0 1395,0 1395,0 1770,0 1770,0 1930,0 1930,0 2635,0 2635,0 3380,0 3380,0


Single 602-RC* -J/O special single core cable for drag chains, 90°C, 600V, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable according to UL-Style 10107 and CSA AWM I/II AB, core according to DIN VDE 0281 part 3 (except 300 mm²) Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Permissible operating temperature max. +90 °C at conductor Ⴠ Nominal voltage according to UL+CSA 600 V U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6, however by 185 mm² up to 300 mm² with reduced single wire-ø, max. 0,30 mm Ⴠ 1. Core insulation of special PVC, TI3 to DIN VDE 0281 part 1 and UL-Std. 1581 class 43 90 °C, wall-thickness to UL-Style 10107 and DIN VDE 0281 part 3, colour black or green-yellow Ⴠ 2. Core insulation (jacket) of special PVC, YM5 to DIN VDE 0207 part 5 and UL-Std. 1581 class 43 90 °C, wall-thickness to UL-Style 10107, colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Chemical Resistance - see table Technical Informations Ⴠ Resistant to mineral oils, synthetic oils and lubricating coolants. Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Tests According to UL-Style 10107/ UL-Std. 1581, CSA C22.2 No 210 Core according to DIN VDE 0281 part 3 and part 1 (HD 21.3)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ 300 mm² in adaption to DIN VDE 0281 Ⴠ screened analogue type: Single 602-RC*-CY -J/O, see page N 123

Application High flexible special single core cables for drag chains are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms. These two-norm cables primarily designed for exportorientated machinery manufacturer for flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. RC = Robotics Cable = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 69601 1 G 10 69602 1 x 10 69603 1 G 16 69604 1 x 16 69605 1 G 25 69606 1 x 25 69607 1 G 35 69608 1 x 35 69609 1 G 50 69610 1 x 50 69611 1 G 70 69612 1 x 70

AWG-No. Core colour 8 8 6 6 4 4 2 2 1 1 2/0 2/0

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km green-yellow 9,4 96,0 180,0 black 9,4 96,0 180,0 green-yellow 10,5 154,0 250,0 black 10,5 154,0 250,0 green-yellow 11,6 240,0 370,0 black 11,6 240,0 370,0 green-yellow 14,5 336,0 490,0 black 14,5 336,0 490,0 green-yellow 16,6 480,0 665,0 black 16,6 480,0 665,0 green-yellow 18,4 672,0 910,0 black 18,4 672,0 910,0

Part no. No.cores x cross-sec. mm² 69613 1 G 95 69614 1 x 95 69615 1 G 120 69616 1 x 120 69617 1 G 150 69618 1 x 150 69619 1 G 185 69620 1 x 185 69621 1 G 240 69622 1 x 240 69623 1 G 300 69624 1 x 300

AWG-No. Core colour 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil

Outer Ø approx. mm green-yellow 20,5 black 20,5 green-yellow 23,0 black 23,0 green-yellow 25,2 black 25,2 green-yellow 29,0 black 29,0 green-yellow 32,5 black 32,5 green-yellow 35,4 black 35,4

Cop. weight kg / km 912,0 912,0 1152,0 1152,0 1440,0 1440,0 1776,0 1776,0 2304,0 2304,0 2880,0 2880,0

Weight approx. kg / km 1195,0 1195,0 1545,0 1545,0 1750,0 1750,0 2320,0 2320,0 2960,0 2960,0 3550,0 3550,0

Dimensions and specifications may be changed without prior notice. (RN06)

N 122

N


Single 602-RC* -CY -J/O special single core cable for drag chains, 90°C, 600V, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PVC control cable according to UL-Style 10107 and CSA AWM I/II A/B, core according to DIN VDE 0281 part 3 (except 300 mm²) Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Permissible operating temperature max. +90 °C at conductor Ⴠ Nominal voltage according to UL+CSA 600 V U0/U 600/1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 3x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6, however by 185 mm² up to 300 mm² with reduced single wire-ø, max. 0,30 mm Ⴠ 1. Core insulation of special PVC, TI3 to DIN VDE 0281 part 1 and UL Std. 1581 class 43 90 °C, wall-thickness to UL-Style 10107 and DIN VDE 0281 part 3, colour black or green-yellow Ⴠ Tinned copper braided screening, coverage approx. 80% Ⴠ 2. Core insulation (jacket) of special PVC, YM5 to DIN VDE 0207 part 5 and UL-Std. 1581 class 43 90 °C, wall-thickness to UL-Style 10107, colour orange (RAL 2003) Ⴠ with meter marking, change-over in 2011

Ⴠ Chemical Resistance - see table Technical Informations Ⴠ Resistant to mineral oils, synthetic oils and lubricating coolants. Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL VW-1 Ⴠ The materials used are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Tests According to UL-Style 10107/ UL Std 1581, CSA C22.2 No 210 Core according to DIN VDE 0281 part 3 and part 1 (HD 21.3)

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ 300 mm² in adaption to DIN VDE 0281. Ⴠ non screened analogue type: Single 602-RC* -J/O, see page N 122

Application High flexible special single core screened cables for drag chains are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms. These two-norm cables primarily designed for exportorientated machinery manufacturer for flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. These screened cables are particulary suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility). For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. RC = Robotics Cable

Part no. 69631 69632 69633 69634 69635 69636 69637 69638 69639 69640 69641 69642

No.cores x cross-sec. mm² 1 G 10 1 x 10 1 G 16 1 x 16 1 G 25 1 x 25 1 G 35 1 x 35 1 G 50 1 x 50 1 G 70 1 x 70

AWG-No. Outer Ø approx. mm 8 10,0 8 10,0 6 11,1 6 11,1 4 12,3 4 12,3 2 15,1 2 15,1 1 17,2 1 17,2 2/0 19,0 2/0 19,0

Cop. weight kg / km 130,0 130,0 190,0 190,0 260,0 260,0 405,0 405,0 560,0 560,0 780,0 780,0

Weight approx. kg / km 230,0 230,0 300,0 300,0 420,0 420,0 615,0 615,0 825,0 825,0 1090,0 1090,0

Dimensions and specifications may be changed without prior notice. (RN06)

N 123

Part no. 69643 69644 69645 69646 69647 69648 69649 69650 69651 69652 69653 69654

No.cores x cross-sec. mm² 1 G 95 1 x 95 1 G 120 1 x 120 1 G 150 1 x 150 1 G 185 1 x 185 1 G 240 1 x 240 1 G 300 1 x 300

AWG-No. Outer Ø approx. mm 3/0 22,0 3/0 22,0 4/0 23,6 4/0 23,6 300 kcmil 25,8 300 kcmil 25,8 350 kcmil 29,8 350 kcmil 29,8 500 kcmil 33,5 500 kcmil 33,5 600 kcmil 36,2 600 kcmil 36,2

Cop. weight kg / km 1030,0 1030,0 1285,0 1285,0 1570,0 1570,0 1940,0 1940,0 2530,0 2530,0 3140,0 3140,0

Weight approx. kg / km 1395,0 1395,0 1770,0 1770,0 1930,0 1930,0 2635,0 2635,0 3380,0 3380,0 4120,0 4120,0


MULTISPEED® 600-PUR -J/-O special single cores for drag chains, halogen-free, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain core line for extreme mechanical stresses adapted to DIN VDE 0281 Part 3 and UL style 10553 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5 x core ø fixed installation 3 x core ø

Ⴠ Bare copper conductor, ultra-fine wire to DIN VDE 0295 cl. 6, column 4, BS 6360 cl. 6 and/or IEC 60228 cl. 6 Ⴠ 1st core insulation from thermoplastic polymer in either black or green/yellow Ⴠ 2nd core insulation from special polyurethane, TMPU adapted to DIN VDE 0282, Part 10, low-adhesion Ⴠ Sheath colour: black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Flame retardant, FT1, VW-1 Halogen-free Abrasion resistant Very good oil resistance Very good alternating bending strength Very high resistance to mechanical stresses Higher notch resistance Ozone and UV-resistant Coolant resistant The materials used in manufacture are silicon and cadmium-free and contain no substances harmful to the wetting properties of lacquers

Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ screened analogue type: MULTISPEED® 600-C-PUR -J/-O, see page N 125

Application

These special drag chain core cables permit extended use with extreme requirements, with free movement, without tensile stresses or forced movements. Suitable for installation in long traverse paths and high speeds in dry, high temperature influence in dry, moist and wet environments and in the open air. These cables can be used for all applications demanding the highest requirements in flexibility, abrasion resistance, ozone and chemical resistance. For applications extending beyond standard solutions (e.g. composting plants or high-lift conveyor systems working at extremely low speeds), we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Before installation in cable trays please read the instructions. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 25888 25269 25889 25270 25890 25271 25891 25272 25892 25273 25893 25274 25894 25275

No.cores x cross-sec. mm² 1 G 6 1 x 6 1 G 10 1 x 10 1 G 16 1 x 16 1 G 25 1 x 25 1 G 35 1 x 35 1 G 50 1 x 50 1 G 70 1 x 70

Outer Ø Cop. approx. mm weight kg / km 7,2 58,0 7,2 58,0 8,4 96,0 8,4 96,0 9,5 154,0 9,5 154,0 11,0 240,0 11,0 240,0 13,0 336,0 13,0 336,0 15,4 480,0 15,4 480,0 17,2 672,0 17,2 672,0

Weight approx. kg / km 80,0 80,0 130,0 130,0 181,0 181,0 274,0 274,0 398,0 398,0 529,0 529,0 717,0 717,0

AWG-No. 10 10 8 8 6 6 4 4 2 2 1 1 2/0 2/0

Part no. 25895 25276 25896 25277 25897 25278 25898 25279 25899 25280 25900 25281

No.cores x cross-sec. mm² 1 G 95 1 x 95 1 G 120 1 x 120 1 G 150 1 x 150 1 G 185 1 x 185 1 G 240 1 x 240 1 G 300 1 x 300

Outer Ø Cop. approx. mm weight kg / km 20,0 912,0 20,0 912,0 21,0 1152,0 21,0 1152,0 23,8 1440,0 23,8 1440,0 26,2 1776,0 26,2 1776,0 29,8 2304,0 29,8 2304,0 33,1 2880,0 33,1 2880,0

Weight approx. kg / km 1050,0 1050,0 1240,0 1240,0 1524,0 1524,0 1932,0 1932,0 2467,0 2467,0 3140,0 3140,0

AWG-No. 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil

Dimensions and specifications may be changed without prior notice. (RN06)

N 124

N


MULTISPEED® 600-C-PUR -J/-O special cable for drag chains, screened, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain core cable for mechanical stresses adapted to DIN VDE 0281 Part 3 and UL-Style 10553 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 5 x core ø fixed installation 3 x core ø

Ⴠ Bare copper conductor, ultra-fine wire to DIN VDE 0295 cl. 6, column 4, BS 6360 cl. 6 and/or IEC 60228 cl. 6 Ⴠ 1st core insulation from thermoplastic polymer in either black or green/yellow Ⴠ Braided screen of tinned Cu wires, coverage approx. 85% Ⴠ Core wrapping with fleece Ⴠ 2nd insulation from special polyurethane, TMPU adapted to DIN VDE 0282, Part 10, low-adhesion Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Flame retardant, FT1, VW-1 Halogen-free Abrasion resistant Very good oil resistance Very good alternating bending strength Very high resistance to mechanical stresses Improved notch resistance Ozone and UV-resistant Coolant-resistant The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please observe applicable installation regulations for use in energy supply chains. Ⴠ unscreened analogue type: MULTISPEED® 600-PUR -J/-O, see page N 124

Application

These special drag chain core cables permit extended use with extreme requirements, with free movement, without tensile stresses or forced movements. Suitable for installation in long traverse paths and high speeds in dry, high temperature influence in dry, moist and wet environments and in the open air. These cables can be used for all applications demanding the highest requirements in flexibility, abrasion resistance, ozone and chemical resistance. The copper screening assures a disturbance-free data and signal transmission for measuring and control systems. For applications extending beyond standard solutions (e.g. composting plants or high-lift conveyor systems working at extremely low speeds), we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Before installation in cable trays please read the instructions. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 25901 25282 25902 25283 25903 25284 25904 25285 25905 25286 25906 25287 25907 25288

No.cores x cross-sec. mm² 1 G 6 1 x 6 1 G 10 1 x 10 1 G 16 1 x 16 1 G 25 1 x 25 1 G 35 1 x 35 1 G 50 1 x 50 1 G 70 1 x 70

Outer Ø Cop. approx. mm weight kg / km 7,8 71,0 7,8 71,0 9,7 122,0 9,7 122,0 11,7 180,0 11,7 180,0 13,2 282,0 13,2 282,0 15,2 386,0 15,2 386,0 18,7 535,0 18,7 535,0 21,2 750,0 21,2 750,0

Weight approx. kg / km 101,0 101,0 168,0 168,0 217,0 217,0 342,0 342,0 468,0 468,0 584,0 584,0 822,0 822,0

AWG-No. 10 10 8 8 6 6 4 4 2 2 1 1 2/0 2/0

Dimensions and specifications may be changed without prior notice. (RN06)

N 125

Part no. 25908 25289 25909 25290 25910 25291 25911 25292 25912 25293 25913 25294

No.cores x cross-sec. mm² 1 G 95 1 x 95 1 G 120 1 x 120 1 G 150 1 x 150 1 G 185 1 x 185 1 G 240 1 x 240 1 G 300 1 x 300

Outer Ø Cop. approx. mm weight kg / km 23,4 1004,0 23,4 1004,0 24,5 1260,0 24,5 1260,0 27,8 1570,0 27,8 1570,0 29,4 1911,0 29,4 1911,0 34,2 2451,0 34,2 2451,0 37,4 2997,0 37,4 2997,0

Weight approx. kg / km 1190,0 1190,0 1400,0 1400,0 1710,0 1710,0 2021,0 2021,0 2601,0 2601,0 3257,0 3257,0

AWG-No. 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil


... for static installation TOPSERV® 108 PVC TOPSERV® 112 PVC TOPSERV® 119 PVC TOPGEBER® 511 PVC ... for dynamic installation TOPSERV® 109 PUR TOPSERV® 113 PUR TOPSERV® 121 PUR TOPGEBER® 512 PUR TOPFLEX® 600 VFD TOPFLEX® 650 VFD TOPSERV® 600 VFD TOPSERV® 650 VFD TOPFLEX®-EMV-UV-2YSLCYK-J TOPFLEX®-EMV-UV-3 PLUS 2YSLCYK-J TOPFLEX® EMV UV 2YSLC11Y-J TOPFLEX® MOTOR EMV 1/1 TOPFLEX® MOTOR EMV 3/3 TOPFLEX® MOTOR 103 VERTEILERFLEX Zwei-Norm Photo: HELUKABEL®

UL/CSA Motor, Servo & Feedback Cables

N 126

N


TOPSERV® 108 PVC Motor cable without pair according to Siemens Standard 6FX5008 with PVC-outer sheath for fixed or not constantly movements 0,6/1kV

Technical data

Cable structure

Properties

Ⴠ Special PVC Motorcable acc. to UL AWM Style 2570 and CSA AWM Ⴠ Temperature range flexing -0 °C to +60 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage acc. to UL/CSA 1000 V acc. to VDE U0/U = 600/1000 V Ⴠ A.c. test voltage, 50 Hz power supply cores 4000 V Ⴠ Minimum bending radius flexing approx. 15x cable ø fixed installation approx. 5x cable ø Ⴠ max. 100.000 cycles

Ⴠ Bare copper, fine wire conductors acc. to DIN EN 60228 cl. 5 Ⴠ core insulation Polypropylen until 6mm²; PVC from 10mm² Ⴠ Black power supply cores with white imprint Ⴠ Green-yellow earth core Ⴠ power supply cores laid up with optimal lay length and stabilising filler Ⴠ Overall screening from tinned copper braid, optimal. coverage approx. 85% Ⴠ PVC outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking, change-over in 2011

Ⴠ low capacitance until 6mm²(included) Ⴠ oilresistant PVC outer sheath Ⴠ PVC sheath flame retardant according to VDE 0482-332-1-1 to -1-3 Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

the corresponding Encoder cables mit PVC Jacket can be found under heading TOPGEBER® 511 PVC the Motorcables for application in drag chain with PUR Jacket can be found under heading TOPSERV® 109 PUR Brackets ( ) indicate screen. Desina®: Explanation: see introduction. SIEMENS product designations 6FX 5008- are registered trademarks of Siemens AG, and are to be used only for purposes of comparison.

Application low cost alternativ to Motorcables with PUR Jacket for fix instalation.The cables have an overall screen to ensure EMC compatibility, i.e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering. Attractive for export-oriented mechanical and system engineering. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 707250 707251 707252 707253 707254 707255 707256 707257 707258

No.cores x cross-sec. mm² ( 4 G 1,5) ( 4 G 2,5) ( 4 G 4) ( 4 G 6) ( 4 G 10) ( 4 G 16) ( 4 G 25) ( 4 G 35) ( 4 G 50)

for system

OEM Part no.

Jacket colour

Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens

6FX5008-1BB11 6FX5008-1BB21 6FX5008-1BB31 6FX5008-1BB41 6FX5008-1BB51 6FX5008-1BB61 6FX5008-1BB25 6FX5008-1BB35 6FX5008-1BB50

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

Dimensions and specifications may be changed without prior notice. (RN07)

N 127

Outer Ø approx. mm 8,0 9,6 11,0 13,1 19,3 23,3 26,9 30,3 34,5

Cop. weight kg / km 78,0 130,0 198,0 288,0 463,0 701,0 1068,0 1449,0 2096,0

Weight approx. kg / km 118,0 179,0 260,0 638,0 705,0 1055,0 1509,0 1976,0 2781,0

AWG-No. 16 14 12 10 8 6 4 2 1


TOPSERV® 112 PVC Servo cable with 1 signal pair according to Siemens Standard 6FX5008 and Lenze Standard with PVC-sheath for fixed or not constantly movements 0,6/1kV

Technical data

Cable structure

Properties

Ⴠ Special PVC Motorcable acc. to UL AWM Style 2570 and 21179 CSA AWM Ⴠ Temperature range flexing -0 °C to +60 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage acc. to UL/CSA 1000 V acc. to VDE power supply cores U0/U 600/1000 V control cores U0/U 300/500 V Ⴠ A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000V Ⴠ Minimum bending radius flexing approx. 15x cable ø fixed installation approx. 5x cable ø Ⴠ max. 100.000 cycles

Ⴠ Bare copper, fine wire conductors acc. to DIN EN 60228 cl. 5 Ⴠ core insulation Polypropylen until 6mm²; PVC from 10mm² Ⴠ Black power supply cores with white imprint Ⴠ Green-yellow earth core Ⴠ Black control cores with white imprint Ⴠ Screening of the control cores in pairs wrapped with plastic foil and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Ⴠ Overall screening from tinned copper braid, optimal. coverage approx. 85% Ⴠ PVC outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® marking Ⴠ with meter

Ⴠ low capacitance until 6mm²(included) Ⴠ oilresistant PVC outer sheath Ⴠ PVC sheath flame retardant according to VDE 0482-332-1-1 to -1-3 Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

the corresponding Encoder cables mit PVC Jacket can be found under heading TOPGEBER® 511 PVC the Motorcables for application in drag chain with PUR Jacket can be found under heading TOPSERV® 113 PUR Brackets ( ) indicate screen. Desina®: Explanation: see introduction. SIEMENS product designations 6FX 5008- are registered trademarks of Siemens AG, and are to be used only for purposes of comparison. LENZE product designations are registered trademarks of LENZE AG, and are to be used only for purposes of comparison.

Application Low cost alternativ to supply cables with PUR Jacket for fix instalation or occasional moving applications. The combination of feeder cores with the control cores for the braking function in these cables is ideal. The cables have an overall screen to ensure EMC compatibility, i.e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering. Attractive for export-oriented mechanical and system engineering. To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 707221 707222 707223 707224 707225

No.cores x cross-sec. mm² ( 4 G 1 + (2 x 0,5)) ( 4 G 1,5 + (2 x 0,5)) ( 4 G 2,5 + (2 x 0,5)) ( 4 G 4 + (2 x 1,0)) ( 4 G 6 + (2 x 1,0))

for system

OEM Part no.

Jacket colour

Lenze Lenze Lenze Lenze Lenze

-

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

for system

OEM Part no.

Jacket colour

Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens

6FX5008-1BA11 6FX5008-1BA21 6FX5008-1BA31 6FX5008-1BA41 6FX5008-1BA51 6FX5008-1BA61 6FX5008-1BA25 6FX5008-1BA35 6FX5008-1BA50

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

Outer Ø approx. mm 9,5 11,0 12,3 14,6 16,7

Cop. weight kg / km 88,0 106,0 152,0 229,0 312,0

Weight approx. kg / km 136,0 178,0 274,0 365,0 515,0

AWG-No.

Outer Ø approx. mm 10,4 12,0 13,6 15,6 21,0 24,1 28,3 31,4 34,5

Cop. weight kg / km 140,0 185,0 257,0 348,0 416,0 476,0 555,0 611,0 710,0

Weight approx. kg / km 190,0 256,0 341,0 454,0 794,0 1125,0 1576,0 2049,0 2818,0

AWG-No.

17 16 14 12 10

Part no. 707280 707281 707282 707283 707284 707285 707286 707287 707288

No.cores x cross-sec. mm² ( 4 G 1,5 + (2 x 1,5)) ( 4 G 2,5 + (2 x 1,5)) ( 4 G 4 + (2 x 1,5)) ( 4 G 6 + (2 x 1,5)) ( 4 G 10 + (2 x 1,5)) ( 4 G 16 + (2 x 1,5)) ( 4 G 25 + (2 x 1,5)) ( 4 G 35 + (2 x 1,5)) ( 4 G 50 + (2 x 1,5))

16 14 12 10 8 6 4 2 1

Dimensions and specifications may be changed without prior notice. (RN07)

N 128

N


TOPSERV® 119 PVC Servo cable with 2 signal pairs analogue Indramat Standard with PVC-sheath for fixed or not constantly movements 0,6/1kV

Technical data

Cable structure

Properties

Ⴠ Special PVC Motorcable acc. to UL AWM Style 2570 CSA AWM Ⴠ Temperature range flexing -0 °C to +60 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage acc. to UL/CSA 1000 V acc. to VDE power supply cores U0/U 600/1000 V control cores U0/U 300/500 V Ⴠ A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000V Ⴠ Minimum bending radius flexing approx. 15x cable ø fixed installation approx. 5x cable ø Ⴠ max. 100.000 cycles

Ⴠ Bare copper, fine wire conductors acc. to DIN EN 60228 cl. 5 Ⴠ core insulation Polypropylen until 6mm²; PVC from 10mm² Ⴠ Black power supply cores with white imprint Ⴠ Green-yellow earth core Ⴠ Black control cores with white imprint Ⴠ Screening of the control cores in pairs wrapped with plastic foil and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Ⴠ Overall screening from tinned copper braid, optimal. coverage approx. 85% Ⴠ PVC outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking

Ⴠ low capacitance until 6mm²(included) Ⴠ oilresistant PVC outer sheath Ⴠ PVC sheath flame retardant according to VDE 0482-332-1-1 to -1-3 Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ the corresponding Encoder cables mit PVC Jacket can be found under heading TOPGEBER® 511 PVC Ⴠ the Motorcables for application in drag chain with PUR Jacket can be found under heading TOPSERV® 121 PUR Ⴠ Brackets ( ) indicate screen. Desina®: Explanation: see introduction. Ⴠ INDRAMAT product designations INK- are registered trademarks of Bosch Rexroth AG and are to be used only for purposes of comparison.

Application The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i.e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering. Attractive for export-oriented mechanical and system engineering. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 707290 707291 707292 707293 707294 707295 707296

No.cores x cross-sec. mm² ( 4 G 1 + 2 x (2 x 0,75)) ( 4 G 1,5 + 2 x (2 x 0,75)) ( 4 G 2,5 + 2 x (2 x 1,0)) ( 4 G 4 + (2 x 1,0) + (2 x 1,5)) ( 4 G 6 + (2 x 1,0) + (2 x 1,5)) ( 4 G 10 + (2 x 1,0) + (2 x 1,5)) ( 4 G 16 + 2 x (2 x 1,5))

for system

OEM Part no.

Jacket colour

Indramat Indramat Indramat Indramat Indramat Indramat Indramat

INK-0653 INK-0650 INK-0602 INK-0603 INK-0604 INK-0605 INK-0606

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

Dimensions and specifications may be changed without prior notice. (RN07)

N 129

Outer Ø approx. mm 12,0 12,4 14,6 16,0 18,8 22,4 26,9

Cop. weight kg / km 130,0 155,0 216,0 297,0 374,0 545,0 804,0

Weight approx. kg / km 218,0 256,0 346,0 443,0 596,0 825,0 1217,0

AWG-No. -


TOPGEBER® 511 PVC Feedback cables according to Siemens-, Lenze- or Indramat Standard with PVC-sheath for fixed or not constantly movements

Technical data

Cable structure

Properties

Ⴠ Special PVC feedback cable acc. to UL AWM style 20233 and CSA Ⴠ Temperature range flexing -0 °C to +60 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage acc. to UL 300 V 0,14-0,34 mm²: 350 V 0,5-1,0 mm²: 500 V Ⴠ A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Ⴠ Minimum bending radius flexing approx. 12x cable ø fixed installation approx. 6x cable ø Ⴠ max. 100.000 cycles

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 Ⴠ Core insulation of special polypropylene Ⴠ Core colours on request Ⴠ Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Ⴠ Polyester foil Ⴠ PVC outer sheath Ⴠ Sheath colour green (RAL 6018) acc. to DESINA® or orange Ⴠ with meter marking, change-over in 2009 Colour code: Ⴠ Part No. 78081 0,5 mm² whrd, whye, whbk, whbu Ⴠ Part No. 79613 0,5 mm² wh, bn

Ⴠ low capacitance Ⴠ oilresistant PVC outer sheath Ⴠ PVC sheath flame retardant according to VDE 0482-332-1-1 to -1-3 Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

the corresponding Motor- and Servocables with PVC Jacket can be found under heading TOPSERV® 112 PVC the Encodercables for application in drag chain with PUR Jacket can be found under heading TOPGEBER® 512 PUR Brackets ( ) indicate screen. SIEMENS product designations 6FX 5008-... are registered trademarks of Siemens AG, and are to be used only for purposes of comparison. INDRAMAT product designations INK- are registered trademarks of Bosch-Rexroth AG, and are to be used only for purposes of comparison. LENZE product designations are registered trademarks of LENZE AG, and are to be used only for purposes of comparison. Desina®: Explanation: see introduction.

Application Low cost alternativ to Motorcables with PUR Jacket for fix instalation or occasional moving applications. These low-capacitance incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in industrial equipment, machine tools, control and automation equipment. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 707417 707389 707390 803672 802471 705461 707392 707394 707077 707397 707398

No.cores x cross-sec. mm² ( 4 x 2 x 0,38 + 4 x 0,5) ( 3 x (2 x 0,14) + 4 x 0,14 + 2 x 0,5) (3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5) (2 x 2 x 0,22 + 1 x 2 x 0,34) (2 x 2 x 0,22) ( 4 x 2 x 0,25 + 2 x 0,5) ( 4 x 2 x 0,25 + 2 x 1,0) (4 x 2 x 0,14 + 4 x 1,0 + (4 x 0,14)) 3 x (2 x 0,14) + (2 x 0,5) 4 x (2 x 0,14) + (2 x 1,0) 3 x (2 x 0,14) + (3 x 0,14)

for system

OEM Part no.

Jacket colour

Siemens Siemens Siemens Siemens Siemens Indramat Indramat Indramat Lenze Lenze Lenze

6FX 5008-1BD21 6FX 5008-1BD41 6FX 5008-1BD51 6FX 8008-2DC00 6FX 8008-1DC00 INK-0448 INK-0209 INK-0532 -

Green Green Green Green Green Orange Orange Orange Green Green Green

Outer Ø approx. mm 8,9 8,8 9,6 6,9 6,9 8,4 8,8 9,7 9,3 11,0 9,2

Cop. weight kg / km 70,3 58,0 70,7 38,0 35,0 50,0 64,0 86,0 46,0 70,0 41,0

Weight approx. kg / km 117,8 118,9 137,7 61,0 71,0 99,0 119,0 149,0 95,0 145,0 102,0

AWG-No. -

Dimensions and specifications may be changed without prior notice. (RN07)

N 130

N


TOPSERV® 109 PUR PUR, high flexible motor cable for drag chain without pairs according to Siemens Standard 6FX8008-plus 0,6/1kV

Technical data

Cable structure

Properties

Ⴠ Special PUR drag chain cable acc. to UL AWM Style 21223 CSA AWM Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage acc. to UL/CSA 1000 V acc. to VDE U0/U 600/1000 V Ⴠ A.c. test voltage, 50 Hz 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installation approx. 4x cable ø

Ⴠ Bare copper, ultra-fine wire acc. to DIN VDE 0295 cl. 6 and/or IEC 60228 cl. 6 Ⴠ core insulation Polypropylen, halogen-free Ⴠ Black cores with sequential numbering imprinted in white Ⴠ Green-yellow earth core Ⴠ Cores stranded together with optimal lay-length and stabilising filler Ⴠ Fleece wrapping facilitates sliding Ⴠ Tinned copper braided screening, coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking, change-over in 2011

Ⴠ Low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath Ⴠ PUR sheath self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Optimized insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA® standard. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note the corresponding Encoder cables can be found under TOPGEBER® 512 PUR the Motorcables for static application or application with occasional movement with PVC Jacket can be found under TOPSERV® 109 PVC SIEMENS product designations 6FX 8008-plus... are registered trademarks of Siemens AG, and are to be used only for purposes of comparison. For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Ⴠ Please observe applicable installation regulations for use in energy supply chains. Ⴠ Desina®: Explanation: see introduction.

Ⴠ Ⴠ Ⴠ Ⴠ

Application Supply cable optimised especially for the supply of DNC motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. The optimised outside diameter, reduced weight and excellent torsion characteristics facilitate use in multi-shift operation with extreme alternating bending stress cycles. Particularly recommended as a supply cable between frequency converters and servomotors. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 75943 75944 75945 75946 75947 75948 75949 75950 75951 700437 700897

No.cores x cross-sec. mm² ( 4 G 1,5) ( 4 G 2,5) ( 4 G 4) ( 4 G 6) ( 4 G 10) ( 4 G 16) ( 4 G 25) ( 4 G 35) ( 4 G 50) ( 4 G 70) ( 4 G 95)

for system

OEM Part no.

Jacket colour

Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens

6FX8008-1BB11 6FX8008-1BB21 6FX8008-1BB31 6FX8008-1BB41 6FX8008-1BB51 6FX8008-1BB61 6FX8008-1BB25 6FX8008-1BB35 6FX8008-1BB50 6FX8008-1BB70 -

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

Dimensions and specifications may be changed without prior notice. (RN07)

N 131

Outer Ø approx. mm 9,1 10,6 11,9 14,5 17,5 21,6 25,4 28,6 33,4 42,5 49,5

Cop. weight kg / km 90,0 132,0 204,0 315,0 488,0 769,0 1100,0 1510,0 2133,0 3029,0 4606,0

Weight approx. kg / km 159,0 235,0 323,0 464,0 672,0 1089,0 1523,0 2080,0 2710,0 4123,0 0,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0


TOPSERV® 113 PUR PUR, high flexible servo cable for drag chain with 1 signal pair according to Siemens Standard 6FX8008-plus and Lenze 0,6/1kV

Technical data

Cable structure

Properties

Ⴠ Special PUR drag chain cable acc. to UL AWM Style 21223, 20234 and CSA AWM VDE-registered Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to UL/CSA 1000 V acc. to VDE power supply cores U0/U 600/1000 V control cores U0/U 300/500 V Ⴠ A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Ⴠ Insulation resistance min. 20 Ohm x km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installation approx. 4x cable

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC 60228 cl. 6 Ⴠ Polypropylene core insulation, halogen-free Ⴠ Black power supply cores with white imprint Ⴠ Green-yellow earth core Ⴠ Black control cores with white imprint Ⴠ Screening of the control cores in pairs wrapped with plastic aluminium foil, copper drain-wire tinned and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Ⴠ Fleece wrapping facilitates sliding Overall screening from tinned copper braid, optimal. coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking, change-over in 2011

Ⴠ low capacitance Ⴠ PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Ⴠ PUR sheath: self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Optimized insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

the corresponding encoder cables with PUR jacket can be found under TOPGEBER® 512 PUR the Servocables for stativ application oder occasional movements can be found under TOPSERV® 112 PVC Brackets ( ) indicate screen. Desina®: Explanation: see introduction. SIEMENS product designations 6FX 8008- are registered trademarks of Siemens AG, and are to be used only for purposes of comparison. LENZE product designations are registered trademarks of LENZE AG, and are to be used only for purposes of comparison.

Application The combination of supply cores with the control cores for the braking function in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i.e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering. Attractive for export-oriented mechanical and system engineering. Please observe applicable installation regulations for use in energy supply chains. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Continuation Ⴇ

N 132

N


TOPSERV® 113 PUR PUR, high flexible servo cable for drag chain with 1 signal pair according to Siemens Standard 6FX8008-plus and Lenze 0,6/1kV

Part no. 707228 707229 707230 707231 707232 707746 707747

No.cores x cross-sec. mm² ( 4 G 1 + (2 x 0,5)) ( 4 G 1,5 + (2 x 0,5)) ( 4 G 2,5 + (2 x 0,5)) ( 4 G 4 + (2 x 1,0)) ( 4 G 6 + (2 x 1,0)) ( 4 G 10 + (2 x 1,0)) ( 4 G 16 + (2 x 1,0))

for system

OEM Part no.

Jacket colour

Lenze Lenze Lenze Lenze Lenze Lenze Lenze

-

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

for system

OEM Part no.

Jacket colour

Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens

6FX8008-1BA11 6FX8008-1BA21 6FX8008-1BA31 6FX8008-1BA41 6FX8008-1BA51 6FX8008-1BA61 6FX8008-1BA25 6FX8008-1BA35 6FX8008-1BA50

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

for system

OEM Part no.

Jacket colour

-

-

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

Outer Ø approx. mm 10,5 11,5 13,2 14,6 16,8 20,1 23,8

Cop. weight kg / km 88,0 106,0 152,0 229,0 312,0 508,0 751,0

Weight approx. kg / km 161,0 186,0 263,0 337,0 488,0 688,0 1046,0

AWG-No.

Outer Ø approx. mm 11,6 13,4 14,8 16,8 19,4 23,1 26,6 30,9 34,0

Cop. weight kg / km 148,0 187,0 268,0 358,0 584,0 825,0 1283,0 1850,0 2540,0

Weight approx. kg / km 228,0 346,0 393,0 519,0 849,0 1260,0 1620,0 2166,0 3039,0

AWG-No.

Outer Ø approx. mm 11,5 11,5 11,5 13,6 15,0 16,1 20,2 23,8 27,0 31,9 36,7

Cop. weight kg / km 134,0 127,0 138,0 177,0 258,0 348,0 574,0 815,0 1273,0 1840,0 2530,0

Weight approx. kg / km 250,0 240,0 254,0 328,0 462,0 596,0 912,0 1194,0 1499,0 1992,0 2880,0

AWG-No.

16 16 14 12 10 8 6

Part no. 78948 78949 78950 78951 78952 75956 75957 75958 75959

No.cores x cross-sec. mm² ( 4 G 1,5 + (2 x 1,5)) ( 4 G 2,5 + (2 x 1,5)) ( 4 G 4 + (2 x 1,5)) ( 4 G 6 + (2 x 1,5)) ( 4 G 10 + (2 x 1,5)) ( 4 G 16 + (2 x 1,5)) ( 4 G 25 + (2 x 1,5)) ( 4 G 35 + (2 x 1,5)) ( 4 G 50 + (2 x 1,5))

16 14 12 10 8 6 4 2 1

Part no. 77376 700199 74506 74507 74508 74514 74509 74510 74511 74512 74513

No.cores x cross-sec. mm² ( 4 G 1 + (2 x 0,75)) ( 4 G 1,5 + (2 x 0,5)) ( 4 G 1,5 + (2 x 1,0)) ( 4 G 2,5 + (2 x 1,0)) ( 4 G 4 + (2 x 1,0)) ( 4 G 6 + (2 x 1,0)) ( 4 G 10 + (2 x 1,0)) ( 4 G 16 + (2 x 1,0)) ( 4 G 25 + (2 x 1,0)) ( 4 G 35 + (2 x 1,0)) ( 4 G 50 + (2 x 1,0))

Dimensions and specifications may be changed without prior notice.

N 133

17 16 16 14 12 10 8 6 4 2 1


TOPSERV® 121 PUR PUR, high flexible servo cable for drag chain with 2 Signal pairs according to Indramat-Standard INK

Technical data

Cable structure

Properties

Ⴠ Special PUR drag chain cable acc. to UL AWM Style 20234 and CSA AWM Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to UL/CSA 1000 V acc. to VDE power supply cores U0/U 600/1000 V control cores U0/U 300/500 V Ⴠ A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Ⴠ Insulation resistance min. 20 Ohm x km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing approx. 7,5x cable ø fixed installation approx. 4x cable ø

Ⴠ Bare copper, ultrafine wire conductors acc. to DIN VDE 0295 Kl. 6 bzw. IEC 60228 cl. 6 Ⴠ core insulation Polypropylen until 6mm² Ⴠ Black power supply cores with white imprint Ⴠ Green-yellow earth core Ⴠ Black control cores with white imprint Ⴠ Screening of the control cores in pairs wrapped with plastic aluminium foil, copper drain-wire tinned and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Ⴠ Overall screening from tinned copper braid, optimal. coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking, change-over in 2011

Ⴠ low capacitance Ⴠ PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Ⴠ PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC 60332-1 Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ the corresponding Encoder cables can be found under TOPGEBER® 512 PUR Ⴠ the Servocables for stativ application oder occasional movements can be found under TOPSERV® 119 PVC Ⴠ Indramat Artikelbezeichnungen INK sind eingetragene Warenzeichen der Bosch Rexroth AG und dienen nur zu Vergleichszwecken

Application The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i.e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering. Attractive for export-oriented mechanical and system engineering. Please observe applicable installation regulations for use in energy supply chains. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 706003 73774 76103 73579 700561 73580 78955 74094 700562 78956 74095 700563 78957 74096 700564 78958 75978 75979 75980 700565

No.cores x cross-sec. mm² ( 4 G 0,75 + (2 x 0,5)) ( 4 G 1 + 2 x (2 x 0,75)) ( 4 G 1,5 + 2 x (2 x 0,5)) ( 4 G 1,5 + 2 x (2 x 1,0)) ( 4 G 1,5 + 2 x (2 x 0,75)) ( 4 G 2,5 + 2 x (2 x 1,0)) ( 4 G 2,5 + 2 x (2 x 1,5)) ( 4 G 4 + 2 x (2 x 1,0)) ( 4 G 4 + (2 x 1,0) + (2 x 1,5)) ( 4 G 4 + 2 x (2 x 1,5)) ( 4 G 6 + 2 x (2 x 1,0)) ( 4 G 6 + (2 x 1,0) + (2 x 1,5)) ( 4 G 6 + 2 x (2 x 1,5)) ( 4 G 10 + 2 x (2 x 1,0)) ( 4 G 10 + (2 x 1,0) + (2 x 1,5)) ( 4 G 10 + 2 x (2 x 1,5)) ( 4 G 16 + 2 x (2 x 1,5)) ( 4 G 25 + 2 x (2 x 1,5)) ( 4 G 35 + 2 x (2 x 1,5)) ( 4 G 50 + 2 x (2 x 2,5))

for system

OEM Part no.

Jacket colour

Indramat Indramat Indramat Indramat Indramat Indramat Indramat Indramat Indramat Indramat Indramat

INK-0670 INK-0653 INK-0650 INK-0602 INK-0603 INK-0604 INK-0605 INK-0606 INK-0607 INK-0667 INK-0668

Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003 Orange RAL 2003

Outer Ø approx. mm 10,0 11,5 12,4 12,6 12,2 14,6 15,6 16,2 16,0 16,7 18,2 18,8 19,0 21,5 22,4 22,4 26,9 28,0 32,5 37,0

Cop. weight kg / km 77,0 148,0 145,0 182,0 170,0 229,0 241,0 312,0 318,0 324,0 437,0 445,0 450,0 609,0 610,0 625,0 904,0 1323,0 1621,0 2600,0

Weight approx. kg / km 166,0 254,0 250,0 262,0 290,0 336,0 350,0 475,0 485,0 490,0 606,0 615,0 621,0 905,0 915,0 925,0 1226,0 1595,0 2196,0 3000,0

AWG-No. 17 17 17 16 16 14 14 12 12 12 10 10 10 8 8 8 6 4 2 1

Dimensions and specifications may be changed without prior notice. (RN07)

N 134

N


TOPGEBER® 512 PUR PUR, high flexible Feedback cable for drag chain according to Siemens, Indramat, Lenze and other Standards

Technical data

Cable structure

Properties

Ⴠ Special PUR drag chain feedback cable acc. to UL AWM style 20233 and 20236 and CSA Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to UL 300 V 0,14-0,34 mm²: 350 V 0,5-1,0 mm²: 500 V Ⴠ A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Ⴠ Mutual capacitance at 800 Hz core/core approx. 70 nF/km core/screen approx. 110 nF/km Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Coupling resistance max. 250 Ohm Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 6x cable ø

Ⴠ tinned copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 Ⴠ Core insulation of special polypropylene Ⴠ Core colours on demand Ⴠ Fleece wrapping facilitates sliding Ⴠ Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Ⴠ Polyester foil Ⴠ PUR outer sheath Ⴠ Sheath colour green (RAL 6018) acc. to DESINA® or orange Ⴠ with meter marking, change-over in 2011

Ⴠ PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Ⴠ Special feature: These cables are produced to high quality specifications and conform to the DESINA®-standard Ⴠ Due to the high grade special core insulation, the PUR sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen Ⴠ Particularly attractive for export-oriented markets due to UL/CSA approval Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

the corresponding Motor- and Servocables can be found under TOPSERV® 109 respectively 113 PUR Encoder cables for static application with PVC Jacket can be found under TOPGEBER® 511 PVC Brackets ( ) indicate screen. SIEMENS product designations 6FX 8008-... are registered trademarks of Siemens AG, and are to be used only for purposes of comparison. INDRAMAT product designations INK- are registered trademarks of Bosch-Rexroth AG, and are to be used only for purposes of comparison. Desina®: Explanation: see introduction.

Application These low-capacitance incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical stresses in industrial equipment, machine tools, control and automation equipment. Please observe applicable installation regulations for use in energy supply chains. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Continuation Ⴇ

N 135


TOPGEBER® 512 PUR PUR, high flexible Feedback cable for drag chain according to Siemens, Indramat, Lenze and other Standards

Part no. 700655 78081 707400 700657 700540 700654 700653 78079 802473 706333 705413 707403 707404 707405 707406 707407 702050 78080 77741 707738 707739 707740 707408 707418 707409 77743 79513 707410 700560 77753 78963 78828 79613 77744 78372 77750 705221

No.cores x cross-sec. mm² ( 8 x 2 x 0,18) ( 4 x 2 x 0,38 + 4 x 0,5) ( 3 x (2 x 0,14) + 2 x 0,5) ( 3 x (2 x 0,14) + 4 x 0,14 + 2 x 0,5) ( 3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5) ( 4 x 2 x 0,18) ( 2 x 2 x 0,18) ( 12 x 0,25) ( 2 x 2 x 0,15 + 2 x 0,38) ( 5 x 2 x 0,25 + 2 x 0,5) ( 3 x 2 x 0,25 + 2 x 0,5) ( 3 x 2 x 0,25) ( 5 x 2 x 0,14 + 2 x 0,5) 3 x (2 x 0,14) + (2 x 0,5) 4 x (2 x 0,14) + (2 x 1,0) 3 x (2 x 0,14) + (3 x 0,14) (4 x 2 x 0,25 + 2 x 1,0) ( 4 x 2 x 0,25 + 2 x 0,5) ( 9 x 0,5) ( 4 x 2 x 0,25 + 2 x 1,0) ( 4 x 2 x 0,25 + 2 x 0,5) ( 9 x 0,5) (4 x 2 x 0,14 + 4 x 1,0 + (4 x 0,14)) (3 x (2 x 0,25) + 3 x 0,25 + 2 x 1,0) (2 x 2 x 0,25 + 2 x 0,5) ( 3 x (2 x 0,14) + 2 x (1 x 0,5)) ( 4 x 2 x 0,14 + 4 x 0,5) ( 3 x 2 x 0,14 + 2 x 1,0) (4 x 2 x 0,14 + (4 x 0,14) + 4 x 0,5) ( 10 x 0,14 + 2 x 0,5) ( 5 x 2 x 0,14 + 2 x 0,5) ( 3 x 2 x 0,25) ( 5 x 2 x 0,38 + 2 x 0,5) ( 3 x (2 x 0,14) + 2 x 1,0) ( 3 x 2 x 0,14 + 2 x 0,5) ( 4 x (2 x 0,25) + 2 x 1,0) ( 4 x 2 x 0,25)

for system

OEM Part no.

Jacket colour

Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Siemens Berger Lahr Elau B+R B+R Lenze Lenze Lenze Indramat Indramat Indramat Indramat Indramat Indramat Indramat Indramat Indramat Heidenhain Heidenhain Heidenhain Heidenhain Heidenhain Baumüller -

6FX 8008-1BD11 6FX 8008-1BD21 6FX 8008-1BD31 6FX 8008-1BD41 6FX 8008-1BD51 6FX 8008-1BD61 6FX 8008-1BD71 6FX 8008-1BD81 6FX 8008-2DC00 INK-0209 grün INK-0448 grün INK-0208 grün INK-0209 INK-0448 INK-0208 INK-0532 INK-0280 INK-0750 -

Green Green Green Green Green Green Green Green Green Green Green Green Green Green Green Green Green Green Green Orange Orange Orange Orange Orange Orange Green Green Green Green Green Green Green Green Green Green Green Green

Outer Ø approx. mm 7,8 9,8 9,0 8,9 9,6 6,4 5,0 7,5 7,0 8,8 7,4 6,5 8,7 9,8 11,3 10,3 8,8 8,5 8,8 8,8 8,5 8,8 9,7 9,0 7,2 8,4 8,5 9,1 8,3 7,2 9,0 7,2 8,6 8,2 7,2 10,5 7,5

Cop. weight kg / km 54,0 83,0 74,0 66,0 75,0 35,0 24,0 65,0 41,0 69,0 43,0 31,0 48,0 42,0 66,0 41,0 64,0 51,0 69,0 64,0 51,0 69,0 81,0 84,0 38,0 54,0 52,0 72,0 81,0 43,0 72,0 55,0 69,0 71,0 35,0 93,0 39,0

Weight approx. kg / km 79,0 135,0 119,0 120,0 138,0 57,0 42,0 74,0 72,0 127,0 82,0 60,0 98,0 98,0 144,0 127,0 99,0 106,0 124,0 99,0 106,0 124,0 142,0 134,7 79,0 109,0 100,0 132,0 104,0 83,0 98,0 83,0 130,0 107,0 67,0 175,0 88,0

AWG-No. 24 21 21 26 24 24 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 26 26 26 26 24 21 26 26 24 24

Dimensions and specifications may be changed without prior notice. (RN07)

N

N 136


TOPFLEX® 600 VFD EMC-preferred type, flexible motor power supply cable, oil-resistant, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ PVC motor supply cable according to UL 1277 Ⴠ Temperature range -25ºC to +90ºC Ⴠ Nominal voltage TC 600 V WTTC 1000 V Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance Max. 250 Ohm/km

Ⴠ Tinned copper conductor, fine wire stranded with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-lenghts Ⴠ Fleece Ⴠ 1. Screening with special aluminium foil Ⴠ 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) or orange (RAL 2003) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2007, UL 1277, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90º C dry / 75º C wet, Cold Bend Test -40ºC Class 1 Div. 2 per NEC Art. 336, 392, 501 CSA: c (UL) CIC-TC FT4, AWM I/II A/B FT4

Note

Ⴠ VFD = Variable Frequency Drive

Application Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to NFPA 79 2007 for open, unprotected installation on cable trays and from cable trays to the machine. The special PVC sheath is extremly resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth. EMC = Electromagnetic compatibility To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Dimensions and specifications may be changed without prior notice. (RN01)

N 137


TOPFLEX® 650 VFD EMC-preferred type, flexible motor power supply cable with control cores, oil-resistant, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ TPE motor supply cable according to UL 1277 Ⴠ Temperature range Flexing -25ºC to +105ºC Ⴠ Nominal voltage TC 600 V WTTC 1000 V Ⴠ Test voltage Power supply cores 4000 V Control cores 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance Max. 250 Ohm/km

Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black supply cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ 2 black control cores with marking 5 and 6 Ⴠ Control cores screened in pairs with plastic-coated aluminium foil, tinned drain wire Ⴠ Control cores stranded in pairs and laid up in layers with optimal lay-length with the power supply cores Ⴠ 1. Screening with plastic-coated aluminium foil Ⴠ 2. Screening from tinned Cu-braid, optimal coverage approx. 85% Ⴠ Separator Ⴠ Special TPE outer jacket Ⴠ Sheath colour - black (RAL 9005) or orange (RAL 2003) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2007, UL 1277, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90º C dry / 75º C wet Class 1 Div. 2 per NEC Art. 336, 392, 501 Cold Bend Test -40ºC CSA: c (UL) CIC-TC FT4 AWM I/II A/B FT4

Note

Ⴠ VFD = Variable Frequency Drive

Application Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to NFPA 79 2007 for open, unprotected installation on cable trays and from cable trays to the machine. The special PVC sheath is extremly resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth. EMC = Electromagnetic compatibillity To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Dimensions and specifications may be changed without prior notice. (RN01)

N 138

N


TOPSERV® 600 VFD EMC-preferred type, flexible motor power supply cable, oil-resistant, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ PVC motor supply cable according to UL 1277 Ⴠ Temperature range -25ºC to +90ºC Ⴠ Nominal voltage TC 600 V WTTC 1000 V Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius Flexing 5x cable ø Permanently flexing 7,5 cable ø Ⴠ Coupling resistance Max. 250 Ohm/km

Ⴠ Tinned copper conductor, extra fine wire stranded with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-lenghts Ⴠ Fleece Ⴠ 1. Screening with special aluminium foil Ⴠ 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) or orange (RAL 2003) Ⴠ With length marking in feet

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Tests UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2007, UL 1277, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90º C dry / 75º C wet, Cold Bend Test -40ºC CSA: c (UL) CIC-TC FT4, AWM I/II A/B FT4

Note Ⴠ VFD = Variable Frequency Drive

Application Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to NFPA 79 2007 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth. EMC = Electromagnetic compatibility To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG

Dimensions and specifications may be changed without prior notice. (RN01)

N 139


TOPSERV® 650 VFD EMC-preferred type, flexible motor power supply cable with control cores, oil-resistant, NFPA 79 Edition 2007

Technical data

Cable structure

Properties

Ⴠ TPE motor supply cable according to UL 1277 Ⴠ Temperature range Flexing -25ºC to +105ºC Ⴠ Nominal voltage TC 600 V WTTC 1000 V Ⴠ Test voltage Power supply cores 4000 V Control cores 2000 V Ⴠ Minimum bending radius Flexing 5x cable ø Permanently flexing 7,5 cable ø Ⴠ Coupling resistance Max. 250 Ohm/km

Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black supply cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ 2 black control cores with marking 5 and 6 Ⴠ Control cores screened in pairs with plastic-coated aluminium foil, tinned drain wire Ⴠ Control cores stranded in pairs and laid up in layers with optimal lay-length with the power supply cores Ⴠ 1. Screening with plastic-coated aluminium foil Ⴠ 2. Screening from tinned Cu-braid, optimal coverage approx. 85% Ⴠ Separator Ⴠ Special TPE outer jacket Ⴠ Sheath colour - black (RAL 9005) or orange (RAL 2003)

Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Tests UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2007, UL 1277, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90º C dry / 75º C wet Class 1 Div. 2 per NEC Art. 336, 392, 501 Cold Bend Test -40ºC CSA: c (UL) CIC-TC FT4 AWM I/II A/B FT4

Note Ⴠ VFD = Variable Frequency Drive Ⴠ with meter marking in feet

Application Highly-flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to NFPA 79 2007 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth. EMC = Electromagnetic compatibillity To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Dimensions and specifications may be changed without prior notice. (RN01)

N 140

N


TOPFLEX®-EMV-UV-2YSLCYK-J UL/CSA Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking.

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters to Style 2570 Ⴠ Temperature range flexing -5 °C bis +70 °C fixed installation -40 °C bis +70 °C Ⴠ Nominal voltage VDE - U0/U 0,6/1 kV UL - U 1000 V Ⴠ Operating voltage, max. A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Coupling resistance depending on the cross-section max. 250 Ohm/km Ⴠ Mutual capacitance depending on the cross-section core/core - 70 up to 250 nF/km core/screen - 110 up to 410 nF/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: 5x cable ø >12 to 20 mm: 7,5x cable ø >20 mm: 10x cable ø free-movement for outer ø: up to 12 mm: 10x cable ø >12 to 20 mm: 15x cable ø >20 mm: 20x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductor to style 2570 Ⴠ Polyethylene (PE) core insulation Ⴠ Core colour: green-yellow, brown, black and grey Ⴠ Cores stranded in concentric layers Ⴠ 1. screening with special aluminum foil Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Special PVC outer sheath, schwarz (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low mutual capacitance Ⴠ PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ Resistant to ultra violet rays Ⴠ This enables an extremely concentric structure Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables Ⴠ Due to the optimal screening an interference-free operation of frequency converters is obtained

Application This TOPFLEX®-EMV-UV-2YSLCYK-J UL/CSA motor connection cable for the frequency converters secures the EMC in systems and buildings, equipment with devices and machineries, which can emit electromagnetic interference fields that can impact the environment in an illegal manner. It is used as a connection and connecting cable under average mechanical stress for fixed installations and sometimes for free movement in dry, moist and wet rooms and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling equipment, in the industry it is used for pumps, fans, transport belts, etc. Used in explosion proof areas. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 22320 22321 22322 22323 22324 22325 22326 22327

4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 10,4 12,5 80 130 14,2 90 150 15,2 90 150 19,5 120 200 22,9 140 230 27,1 120 210 29,6 150 260

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

18 11 6 7 9 4 3

18 26 34 44 61 82 108 135

95,0 150,0 235,0 320,0 533,0 789,0 1236,0 1662,0

140,0 300,0 485,0 630,0 860,0 1290,0 1860,0 2610,0

210 210 150 180 190 95 85

AWG-No.

16 14 12 10 8 6 4 2

Continuation Ⴇ

N 141


TOPFLEX®-EMV-UV-2YSLCYK-J UL/CSA Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking.

Part no. No.cores x cross-sec. mm² 22328 22329 22330 22331 22332 22333

4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 35,2 190 320 41,4 190 320 46,0 250 410 50,8 58,3 65,5

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

2 2 1

168 207 250 292 335 382

2345,0 3196,0 4316,0 5435,0 6394,0 7639,0

2950,0 3950,0 5300,0 6600,0 7040,0 8380,0

40 45 50

AWG-No.

1 2/0 3/0 4/0 300 kcmil 350 kcmil

Dimensions and specifications may be changed without prior notice. (RD01)

Tools Cable shears Box spanners Strippers Crimping tools Pliers Skinning knife

N

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N 142


TOPFLEX®-EMV-UV 2YSLCYK-J UL/CSA Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking.

Technical data

Cable structure

Properties

Ⴠ Special motor power supply cable for frequency converters to Style 2570 Ⴠ Temperature range flexing -5 °C bis +70 °C fixed installation -40 °C bis +70 °C Ⴠ Nominal voltage VDE - U0/U 0,6/1 kV UL - U 1000 V Ⴠ Operating voltage, max. A.C. and 3-phase 700/1200 V DC operation 900/1800 V Ⴠ Peak value Û 1700 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Coupling resistance depending on the cross-section max. 250 Ohm/km Ⴠ Minimum bending radius fixed installation for outer ø: up to 12 mm: 5x cable ø >12 to 20 mm: 7,5x cable ø >20 mm: 10x cable ø free-movement for outer ø: up to 12 mm: 10x cable ø >12 to 20 mm: 15x cable ø >20 mm: 20x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Polyethylene (PE) core insulation Ⴠ Core colour: black, brown, grey, green-yellow (earth core divided into 3) Ⴠ Cores stranded in concentric layers Ⴠ 3+3 core design Ⴠ 1. screening with special aluminum foil Ⴠ 2. screening with copper braiding, tinned copper, coverage approx. 80% Ⴠ Special PVC outer sheath, schwarz (RAL 9005) Ⴠ with meter marking, change-over in 2011

Ⴠ Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Ⴠ Low mutual capacitance Ⴠ Meets EMC requirements according to EN 55011 and DIN VDE 0875 part 11 Ⴠ Low coupling resistance for high electromagnetic compatibility Ⴠ Due to the optimal screening an interference-free operation of frequency converters is obtained Ⴠ The 3 Plus-construction of motor power supply cables features a symmetrical 3-core design, improved in terms of EMC characteristics comparing favorably with a 4-core version Ⴠ The protective conductor PE, divided into 3 is uniformly stranded in the interstices Ⴠ This enables an extremely concentric structure Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ The minimum cross-section of 0,75² meets the requirements of DIN EN 60204 part 1 Ⴠ Resistant to ultra violet rays Ⴠ This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables.

Application It is used as a connection and connecting cable under average mechanical stress for fixed installation and sometimes for free movement in dry, moist and wet rooms and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling equipment, in the industry it is used for pumps, fans, transport belts and in air condition systems, etc. Used in explosion proof areas. EMC = Electromagnetic compatibility The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Continuation Ⴇ

N 143


TOPFLEX®-EMV-UV 2YSLCYK-J UL/CSA Motor supply cable 0,6/1kV, for power supply connections to frequency converters, double screened, meter marking.

Part no. 22193 22194 22195 22196 22197 22198 22199 22223 22224 22225 22226 22227 22228 22229 22230

No.cores x cross-sec. mm² ( 3 x 1,5 + 3 G 0,25) ( 3 x 2,5 + 3 G 0,5) ( 3 x 4 + 3 G 0,75) ( 3 x 6 + 3 G 1,0) ( 3 x 10 + 3 G 1,5) ( 3 x 16 + 3 G 2,5) ( 3 x 25 + 3 G 4,0) ( 3 x 35 + 3 G 6,0) ( 3 x 50 + 3 G 10,0) ( 3 x 70 + 3 G 10,0) ( 3 x 95 + 3 G 16,0) ( 3 x 120 + 3 G 16,0) ( 3 x 150 + 3 G 25,0) ( 3 x 185 + 3 G 35,0) ( 3 x 240 + 3 G 42,5)

Outer Ø approx. mm 10,0 11,4 13,0 15,0 18,4 21,0 25,3 27,8 32,6 38,1 41,0 46,4 53,5 59,5 65,1

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km 18 11 6 7 9 4 3 2 2 1

210 210 150 180 190 95 85 40 45 50

Power ratings **) with 3 loaded cores in Amperes 18 26 34 44 61 82 108 135 168 207 250 292 335 382

Cop. weight kg / km 86,0 144,0 224,0 298,0 491,0 723,0 1138,0 1535,0 2208,0 2871,0 3953,0 4836,0 5412,0 6969,0 8540,0

Weight approx. kg / km 140,0 220,0 323,0 420,0 615,0 819,0 1325,0 1718,0 2399,0 3056,0 4162,0 5075,0 6128,0 7189,0 9540,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

Dimensions and specifications may be changed without prior notice. (RD01)

Signal and power circular connectors Series A, B, C, D, F and S Tools Accessories Online configurator Pre-assembled cables

N

You can find signal and power circular connectors in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 144




TOPFLEX® MOTOR EMV 1/1 triple-screened, low capacitance, 80°C 600V high flexible motor supply cable, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR motor power supply cable for frequency converter to UL AWM Style 20234 and CSA AWM based on DIN VDE 0250 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to UL 1000 V acc. to VDE U0/U 0,6/1 kV Ⴠ A.c. test voltage, 50 Hz 3000 V Ⴠ Mutual capacitance at 4 kHz, depending on conductor cross-section core/core 70-250 nF/km core/screen 110-410 nF/km Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius fixed installation, for outside ø to 12 mm = 5x cable ø 12 to 20 mm = 7,5x cable ø > 20 mm = 10x cable ø free-movement, for outside ø to 12 mm = 10x cable ø 12 to 20 mm = 15x cable ø > 20 mm = 20x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Special polyethylene (PE) core insulation Ⴠ Core colours black, brown, grey Ⴠ Green-yellow earth core Ⴠ Cores stranded in layers Ⴠ Screen of semi-conductive fleece, aluminium-coated polyester film and tinned copper braiding, coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking, change-over in 2011

Ⴠ PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Ⴠ PUR sheath: self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ This screened motor power supply cable, with low mutual capacitance because of the special PE core insulation, enables low-loss transmission of power compared to PVC-sheathed power supply cables Ⴠ The optimal triple screening enables interference-free operation of frequency converters Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) due to the triple screening Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Low mutual capacitance: tested acc. to DIN VDE 0472 part 504, test method B

Application This TOPFLEX® MOTOR EMV 1/1 two-approvals, triple-screened motor power supply cable for frequency converters provides outstanding EMC in machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery, machining centres, industrial robots, transfer lines, handling equipment, etc. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 78377 78378 78379 78380 78381 78382 701308 78383 78384 78385 78386 78387 78388 78479

4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 4 G 185

Outer Ø Mutual capacitance approx. mm Core / Core Core / Screen approx. nF / approx. nF / km km 11,5 70 110 13,5 80 130 15,8 90 150 17,8 90 150 21,6 120 200 25,4 120 210 31,0 140 230 33,0 150 260 39,0 190 320 45,0 190 320 50,1 250 410 54,2 61,3 64,2

Dimensions and specifications may be changed without prior notice.

N 147

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km 18 11 6 7 9 4 3 2 2 1

210 210 150 180 190 95 85 40 45 50

Power ratings **) with 3 loaded cores in Amperes

Cop. weight kg / km

Weight approx. kg / km

18 26 34 44 61 82 108 135 168 207 250 292 335 382

95,0 150,0 235,0 320,0 533,0 789,0 1180,0 1662,0 2345,0 3196,0 4316,0 5435,0 6394,0 7639,0

230,0 300,0 485,0 630,0 860,0 1290,0 1800,0 2610,0 2950,0 3950,0 5300,0 6600,0 7040,0 8380,0

AWG-No.

16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil


TOPFLEX®-MOTOR-EMV 3/3 triple-screened, low capacitance, 80°C, 600V, PUR flexible motor supply cable, meter marking

Technical data

Cable structure

Properties

Ⴠ Special PUR motor power supply cable for frequency converter to UL AWM Style 20234 and CSA AWM based on DIN VDE 0250 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to UL 1000 V acc. to VDE U0/U 0,6/1 kV Ⴠ A.c. test voltage, 50 Hz 3000 V Ⴠ Mutual capacitance at 4 kHz, depending on conductor cross-section core/core 70-250 nF/km core/screen 110-410 nF/km Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius fixed installation, for outside ø to 12 mm = 5x cable ø >12 to 20 mm = 7,5x cable ø >20 mm = 10x cable ø free-movement, for outside ø to 12 mm = 10x cable ø >12 to 20 mm = 15x cable ø >20 mm = 20x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad)

Ⴠ Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Special polyethylene (PE) core insulation Ⴠ Core colours black with imprint U1, V2, W3 Ⴠ Green-yellow earth core Ⴠ Cores stranded in layers Ⴠ Screen of semi-conductive fleece, aluminium-coated polyester film and tinned copper braiding, coverage approx. 85% Ⴠ PVC outer sheath Ⴠ Sheath colour orange (RAL 2003) according to DESINA® Ⴠ with meter marking, change-over in 2011

Ⴠ PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Ⴠ PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC 60332-1 Ⴠ This screened motor power supply cable, with low mutual capacitance because of the special PE core insulation, enables low-loss transmission of power compared to PVC-sheathed power supply cables Ⴠ The optimal triple screening enables interference-free operation of frequency converters Ⴠ Optimum compliance with requirements for electromagnetic compatibility (EMC) due to the triple screening Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Low mutual capacitance: tested acc. to DIN VDE 0472 part 504, test method B Special features: Here the earth core cross-section is divided into thirds, which lie in the interstices between the power supply cores. Due to this symmetrical construction, the PE insulation and the triple screening, very low capacitance and inductance are achieved. EMC compatibility is considerably enhanced.

Note

Ⴠ All cables are also available in JB with coloured cores according to VDE 0295.

Application This TOPFLEX® MOTOR EMV 3/3 two-approvals, triple-screened motor power supply cable for frequency converters provides outstanding EMC in machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery, machining centres, industrial robots, transfer lines, handling equipment, etc. By dividing the earth core into thirds and dividing it evenly in the interstices between the power supply cores, a symmetrical structure has been achieved. This results in improved EMC, capacitance and inductance compared to the 4-core version. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Continuation Ⴇ

N 148

N


TOPFLEX®-MOTOR-EMV 3/3 triple-screened, low capacitance, 80°C, 600V, PUR flexible motor supply cable, meter marking

Part no. 78614 78615 78616 78617 78618 78619 78620 78621 78622 78623 78624 78625 78626

No.cores x cross-sec. mm² 3 x 1,5 + 3 G 0,25 3 x 2,5 + 3 G 0,5 3 x 4 + 3 G 0,75 3 x 6 + 3 G 1,0 3 x 10 + 3 G 1,5 3 x 16 + 3 G 2,5 3 x 25 + 3 G 4,0 3 x 35 + 3 G 6,0 3 x 50 + 3 G 16,0 3 x 70 + 3 G 10,0 3 x 95 + 3 G 16,0 3 x 120 + 3 G 16,0 3 x 150 + 3 G 25,0

Outer Ø approx. mm 10,4 12,1 13,9 15,5 19,5 22,5 28,6 29,6 35,7 43,0 47,0 52,0 58,0

Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km 18 11 6 7 9 4 3 2 2 1

210 210 150 180 190 95 85 40 45 50

Power ratings **) with 3 loaded cores in Amperes 18 26 34 44 61 82 108 135 168 207 250 292 335

Dimensions and specifications may be changed without prior notice.

Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High flexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits

You can find conduits in our catalogue Cable Accessories. Request it now at www.helukabel.de

N 149

Cop. weight kg / km 100,0 160,0 245,0 335,0 750,0 820,0 1180,0 1700,0 2400,0 3300,0 4500,0 5500,0 6260,0

Weight approx. kg / km 150,0 240,0 345,0 460,0 840,0 930,0 1425,0 1900,0 2650,0 4400,0 5300,0 6300,0 7200,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil


16 16 16 16 14 14 14 14 12

12 12 10 10 10 8 8 6 4


VERTEILERFLEX two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR

Technical data

Cable structure

Properties

Ⴠ Special PVC or PUR sheath acc. to UL Style 2464 for PVC, or UL Style 20233 for PUR Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 300/500 V Ⴠ A.c. test voltage, 50 Hz to 0,25 mm2 1200 V from 0,34 mm2 2000 V Ⴠ Minimum bending radius Sensorflex Two approvals PVC approx. 7,5x cable ø Sensorflex Two approvals PUR approx. 15x cable ø

PVC cables Ⴠ Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC 60228 cl. 5 Ⴠ PVC core insulation, core colours see below Ⴠ Special PVC PUR cables Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC 60228 cl. 6 Ⴠ PVC core insulation Ⴠ Core colours see below Ⴠ PUR sheath Part Nos. 79907, 75642, 79850 Ⴠ Construction like SENSORFLEX two-approvals, except Ⴠ with polypropylene core insulation

PVC cables Ⴠ Extensively oil resistant. Chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) PUR cables Ⴠ Low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Special feature Ⴠ The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications Ⴠ The types with PVC/PUR sheath material have a PVC inner sheath, with a PUR sheath applied over it by means of coextrusion

Note

Ⴠ All additional cross-sections, also with UL/CSA approval, are available on request.

Application For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

SENSORFLEX 2-APPROVALS Part no.

78284 79907 78286 76345 76347 76348 76349 79850 78287 78288 76351 73571 75642

Jacket colour Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Black RAL 9005

Cable structure No.cores x cross-sec. mm² 3 x 0,25 4 x 0,25 6 x 0,25 3 x 0,34 4 x 0,34 5 G 0,34 5 G 0,34 5 G 0,34 5 G 0,34 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75

Jacket material

Core colours

PUR PUR PVC PVC PVC PVC/PUR PVC/PUR PUR PVC/PUR PUR PVC PVC PUR

brown, blue, black brown, blue, black, white brown, blue, black, white, grey, pink brown, blue, black brown, blue, black, white brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow brown, blue, green-yellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow

Fine wire

X X X

X X

High flex ** X X X X X X X X

Outer Ø approx. mm 4,4 4,7 5,2 4,9 5,2 5,9 5,9 5,9 5,9 5,9 6,7 6,7 5,9

Cop. weight kg / km 7,2 9,6 14,4 9,8 13,1 16,4 16,4 16,4 16,4 21,6 28,8 21,6 21,6

Weight approx. kg / km 18,0 18,0 36,0 30,0 43,0 54,0 54,0 54,0 54,0 58,0 88,0 58,0 58,0

AWG-No.

24 24 24 22 22 22 22 22 22 18 18 18 18

Continuation Ⴇ

N 151


VERTEILERFLEX two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR SENSORFLEX 2-APPROVALS Part no.

74551 78289 78290 77352 76350 78291 73587

Jacket colour Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Black RAL 9005 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001

Cable structure No.cores x cross-sec. mm² 4 G 0,75 4 G 0,75 2 x 1 2 x 1 11 G 1 2 x 1,5 3 G 1,5

Jacket material

Core colours

PUR PVC/PUR PVC PVC PVC/PUR PVC PVC

JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow black with number 1-2 black with number 1-2 black with number 1-8, bn, bu, gn, ye brown, blue brown, blue, green-yellow

Jacket material

Core colours

PVC/PUR

brown, blue, green-yellow, white, green, yellow, grey brown, blue, green-yellow, white, green, yellow, grey, pink, red white, red-blue, green, wh-green, yellow, brown-green, gy-pink, brown, blue, green-yellow brown, blue, green-yellow, white, green, yellow, grey, pink, red, black, violet brown, blue, gnye, gnwh, white, rdbu, green, whgn, yellow, bngn, grey, whye, pink, yebn, red bn, bu, gnye, gnwh, wh, rdbu, gn, whgn, ye, bngn, gy, whye, pk, yebn, rd, whgy, bk, gybn, vt

Fine wire X X X X X X

High flex ** X

Outer Ø approx. mm 6,9 7,0 7,2 7,2 12,0 6,8 6,9

Cop. weight kg / km 29,0 29,0 19,2 19,2 105,6 29,0 44,0

Weight approx. kg / km 66,0 66,0 56,0 56,0 225,0 75,0 94,0

Outer Ø approx. mm 8,7

Cop. weight kg / km 35,0

Weight approx. kg / km 82,0

AWG-No.

18 18 17 17 17 16 16

Verteilerflex 2-APPROVALS Part no.

Jacket colour

Cable structure No.cores x cross-sec. mm² 4 G 0,34

76352

Grey RAL 7001

76353

Grey RAL 7001

6 G 0,34

PVC/PUR

75614

Grey RAL 7001

8 G 0,34

PUR

76354

Grey RAL 7001

8 G 0,34

PVC/PUR

76355

Grey RAL 7001

12 G 0,34

PVC/PUR

76356

Grey RAL 7001

16 G 0,34

PVC/PUR

Fine wire

High flex ** X X

AWG-No.

22

9,1

42,0

106,0

22

10,0

65,0

143,0

22

X

9,1

48,0

110,0

22

X

10,3

61,0

138,0

22

X

10,5

74,0

170,0

22

X

Dimensions and specifications may be changed without prior notice.

N

N 152


HELUKABEL BS 5308-1 HELUKABEL BS 5308-2 HELUKABEL BS 5467 HELUKABEL BS 6724 Photo: HELUKABEL速

Cables to British Standard

N 153


HELUKABEL BS 5308 Part 1 Instruments cable, core insulation PE or XLPE

Technical data

Cable structure

Note

Ⴠ Instrument cable acc. to British Standard 5308 Part 1 Ⴠ Temperature range fixed installation -20 °C to +65 °C Ⴠ Nominal voltage Uo/U 300/500V Ⴠ Minimum bending radius fixed installation 5x external ø (Type 1) 6x external ø (Types 2+3)

Ⴠ Copper conductor, single-, multiple-, or fine-wire acc. to BS 6360 Ⴠ Conductor cross-sections from 0,5 mm² to 1,5 mm² Ⴠ Core insulation - Polyethylene acc. to BS 6234 Type 03 or - XLPE (cross-linked polyethylene for LSZH cable) Ⴠ Cores stranded in pairs with optimal lay-length, Lay-length smaller than 100 mm Ⴠ Number of pairs: 1,2,5,10,15,20,30,50 Ⴠ Pairs individually not screened or screened Ⴠ Pairs stranded in layers Ⴠ Wrapping with aluminium/polyester foil, on request Ⴠ Type 1 Flame retardant PVC outer sheath or LSZH Ⴠ Type 2 Extruded polyethylene inner sheath, steel wire armouring Flame retardant PVC outer sheath or LSZH Ⴠ Type 3 PVC inner sheath, steel wire armouring, PVC outer sheath Ⴠ Sheath colour black or blue

As a result of a wide range of cables and wires according to British Standard, you can find following only a small selection of types. For request about British Standard cables please contact us under Ph. 0049 7150 9209-786 Fax 0049 7150 9209-148

Application

N

As measurement and control cables in power plants and industrial plants, and in the petrochemical industry. Example BS 5308 P1 T1 CU / PE / CAM / PVC = Overall screening, jacket PVC BS 5308 P1 T2 CU / XLPE / IAM / CAM / LSZH / SWA / LSZH = Pair screened, Overall screening, galvanic round steel wire, halogen free

Dimensions and specifications may be changed without prior notice.

N 154


HELUKABEL BS 5308 Part 2 Instruments cable, core insulation PVC

Technical data

Cable structure

Note

Ⴠ Instrument cable acc. to British Standard 5308 Part 2 Ⴠ Temperature range fixed installation -20 °C to +65 °C Ⴠ Nominal voltage U0/U 300/500V Ⴠ Minimum bending radius fixed installation 5x external ø (Type 1) 6x external ø (Types 2)

Ⴠ Copper conductor, single-, multiple-, or fine-wire acc. to BS 6360 Ⴠ Conductor cross-sections from 0,5 mm² to 1,5 mm² Ⴠ Core insulation - PVC acc. to BS 6746 Ⴠ Cores stranded in pairs with optimal lay-length, Lay-length smaller than 100mm Ⴠ Number of pairs: 1,2,5,10,20,30,50 Ⴠ Pairs individually not screened or screened Ⴠ Pairs stranded in layers Ⴠ Wrapping with aluminium/polyester foil, on request Ⴠ Type 1 Flame retardant PVC outer sheath Ⴠ Type 2 Extruded PVC inner sheath, steel wire armouring Flame retardant PVC outer sheath Ⴠ Sheath colour black or blue

As a result of a wide range of cables and wires according to British Standard, you can find following only a small selection of types. For request about British Standard cables please contact us under Ph. 0049 7150 9209-786 Fax 0049 7150 9209-148

Application As measurement and control cables in power plants and industrial plants, and in the petrochemical industry. Example BS 5308 P2 T2 CU / PVC / CAM / PVC / SWA / PVC = Overall screening, steel wire armouring

Dimensions and specifications may be changed without prior notice.

N 155


HELUKABEL BS 5467 High voltage cable 0,6/1kV, armoured, sheath PVC

Technical data

Cable structure

Properties

Ⴠ Special power cable acc. to British Standard 5467 Ⴠ Temperature range flexing 0 °C to +90 °C fixed installation -15 °C to +90 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Minimum bending radius fixed installation 6x external ø

Ⴠ Bare copper conductor acc. to BS 6360 cl.2 Ⴠ Core insulation of cross-linked polyethylene Ⴠ Core identification 1-core - brown 2-core - brown, blue 3-core - brown, blue, grey 4-core - brown, black, grey, blue 5-core and up with numbering Ⴠ Cores stranded layers Ⴠ PVC-Inner sheath Ⴠ Amouring of galvanized steel wire Ⴠ PVC-Outer sheath Ⴠ Sheath colour black

Ⴠ Reaction to fire tested acc. to IEC 60332-1, BS 4066-1

Note

As a result of a wide range of cables and wires according to British Standard, you can find following only a small selection of types. For request about British Standard cables please contact us under Ph. 0049 7150 9209-786 Fax 0049 7150 9209-148

Application As a control and power cable in industrial enviroments. Thanks to the amouring of galvanized steel wire, can be used anywhere that a high level of mechanical protection is required. Suitable for use outdoors and in the earth. Example BS 5467 CU / XLPE / PVC / AWA / PVC = Singlecore BS 5467 CU / XLPE / PVC / SWA / PVC = Multicore

Dimensions and specifications may be changed without prior notice.

N

N 156


HELUKABEL BS 6724 High voltage cable 0,6/1kV, armoured, halogen-free

Technical data

Cable structure

Properties

Ⴠ Special power cable acc. to British Standard 6724 Ⴠ Temperature range flexing 0 °C to +90 °C fixed installation -20 °C to +90 °C Ⴠ Permissible operating temperature at conductor +90 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Minimum bending radius fixed installation 6x external ø

Ⴠ Bare copper conductor acc. to BS 6360 cl.2 Ⴠ Core insulation of cross-linked polyethylene Ⴠ Core identification 1-core - brown 2-core - brown, blue 3-core - brown, black, grey 4-core - brown, black, grey, blue 5-core and up with numbering Ⴠ Cores stranded layers Ⴠ Inner sheath LSHF mix Ⴠ Amouring of galvanized steel wire Ⴠ Outer sheath LSHF mix Ⴠ Sheath colour black

Ⴠ Reaction to fire tested acc. to IEC 60332-3, BS 4066-1

Note

As a result of a wide range of cables and wires according to British Standard, you can find following only a small selection of types. For request about British Standard cables please contact us under Ph. 0049 7150 9209-786 Fax 0049 7150 9209-148

Application Unlike power cables acc. to BS 5467, these are LSHF (Low Smoke Halogen Free). Used anywhere where in case of fire damage to human life and material assets must be prevented, e.g. in industrial plants, airports, underground railways and tunnels. Example BS 5467 CU / XLPE / LSZH / AWA / LSZH = Singelcore BS 5467 CU / XLPE / LSZH / SWA / LSZH = Multicore

Dimensions and specifications may be changed without prior notice.

N 157


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