4 catalogue cables and wires en by PEC

Special Cables

Photo: HELUKABEL速

Special Cables

Special Cables The name HELUKABEL® stands for standard cables and lines, cables for data technology, preassembled cables, cable accessories and also special cables such as system cables and all types of customised special solutions. And we’ve been doing it for 30 years. We design, construct, and produce insulation and sheath materials for standard to high tech applications, including PVC, PE, PP, TPE-E, TPE-O, PUR, silicon, ﬂuoro-plastics, halogen-free polymers, to name just a few. Our cables meet requirements in terms of reelability, suitability for drag chains, increasingly high speed and acceleration, as well as extreme alternating bending cycles for a minimum bending radius, and resistance to rough environmental conditions regarding high and low temperatures, humidity, oils, petrol and other chemicals. Our qualiﬁed staff in the Special Cables department would be happy to advise you on an individual basis and develop and design your leads. We set great store by providing the right line for the right purpose. Depending on the type of cable, we can deliver in as fast as 4 – 6 weeks for a minimum quantity of 100 m. Just ask us. Our tailor-made range of products will win you over.

Contents Description

Page

Single Conductors TOPFLEX 303 X07V-K-YÖ, double insulation 0,6/1kV flexible PVC single core, oil resistant .................................................................................... TOPFLEX 300, high flexible PVC single core, 0,6/1kV for drag chain and free move application ............................................................................. TOPFLEX 1002, flexible double insulated single core 1000V ................................................................................................................... TOPFLEX 302 / 302-UL, very high flexible PVC single core double insulated 0,6/1kV ................................................................................. TOPFLEX 301 / 301-C, unscreened (double insulated)/ screened high flexible PUR single core 0,6/1kV for drag chain application ...................... TOPFLEX 304 / 304-C, unscreened (double insulated)/ screened high flexible PVC single core 0,6/1kV for drag chain application ...................... GALVANICABLE , high-current cable, high flexible and halogen-free ..................................................................................................................

T 10 T 11

Trailing Cables Flugzeugheber-T, trailing, PUR .............................................................................................................................................................. BAULIFTKABEL B101 / B102 / B103, to be used at plant elevators ...............................................................................................................

T 13 T 14

Cables for Photovoltaic Installations SOLARFLEX -X PV1-F ................................................................................................................................................................. SOLARFLEX -X PV1-F TWIN .............................................................................................................................................................

T 18 T 19

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Cables for Wind Power Stations HELUWIND WK 103w-T, WK 103w EMC D-T, UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore ................................................... HELUWIND WK 103k-T, WK 103k EMC D-T, UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened, ......................... HELUWIND WK 135-T, WK 135 D-EMC T, UV-resistant, UL/CSA-Style** 10553 / 20234, Single-/Multicore 90°C (80°C acc. to UL), suitable for offshore . HELUWIND WK 137-T / WK 137 EMV D-T , UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90°C, (80°C according to UL) ............................................................................................................................................................... HELUWIND WK 300w-Torsion 1,8/3kV, UV-resistant ............................................................................................................................ HELUWIND WK 305-Torsion 1,8/3kV, UV-resistant, suitable for offshore .................................................................................................... HELUWIND WK H07BN4-F WIND-Torsion, Torsion +/- 150°/1m, UV-resistant, 750V/90°C ............................................................................... HELUWIND WK 101 H, 0,6/1kV halogen-free ............................................................................................................................................ HELUWIND WK Fire Alarm Cable-Torsion, halogen-free, FT1, 24V ........................................................................................................... HELUWIND WK-NTSCGEWOEU-Torsion, 3,6 / 6kV ................................................................................................................................ HELUWIND WK DLO 2kV, FT4, UV-resistant, UL44 1kV, 90°C, VW-1, LS, MSHA ..................................................................................................... HELUWIND WK Powerline ALU 105°C robust, 0,6/1kV or 1,8/3kV .......................................................................................................... HELUWIND WK THERMFLEX 145, halogen-free, +145°C ........................................................................................................................... HELUWIND WK (N)A2XH, 0,6/1kV, halogen-free ....................................................................................................................................... ® ® ®

FT 4

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T 5 T 6 T 7 T 8 T 9

T 27 T 28 T 29 T 30 T 31 T 32 T 33 T 34 T 35 T 36 T 37 T 38 T 39 T 40

Sensor actuator and distributor Cables SENSORFLEX, sensor actuator cable, PVC, PUR, PVC/PUR ............................................................................................................................ VERTEILERFLEX two-approvals, sensor actuator and distributor cables PVC, PUR, PVC/PUR ....................................................................... VERTEILERFLEX, for sensor actuator distributor boxes, PVC, PUR or PVC/PUR ...................................................................................................... SENSORFLEX-H, sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125°C ..........................................................

T 42 T 43 T 45 T 46

Cables for airport 400 Hz AIRPORT 400 Hz, trailing, PUR, halogen-free, flame retardant .......................................................................................................................... AIRPORT 400 Hz, trailing, PUR, halogen-free, flame retardant ..........................................................................................................................

T 49 T 50

Truck Cables HELUTRUCK 270, with ADR-approval, PVC low voltage cable for commercial vehicles ............................................................................................ HELUTRUCK 271, with ADR-approval, PUR low voltage cable for commercial vehicles ............................................................................................ HELUTRUCK 272 / 273, Flat cable for the sideways lighting with GGVS-authorization, Battery cable, battery charging cable ............................................

T 52 T 53 T 54

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TOPFLEX® 303 X07V-K-Yö TOPFLEX® 300 TOPFLEX® 1002 TOPFLEX® 302 / 302-UL TOPFLEX® 301 / 301-C TOPFLEX® 304 / 304-C GALVANICABLE Photo: HELUKABEL®

Single Conductors These lines are specially designed for use as connecting cables in energy supply chains, handling equipment, robots, machine tools, and manufacturing and processing machines, and in almost all areas of ﬂexible use with free movement.

Optimised insulation materials ensure resistance to oil, greases, coolants, hydraulic liquids, as well as countless alkalis and solvents. Optimised exterior diameters, reduced weights, and outstanding torsion characteristics are the standout features of many of the single cores listed here.

TOPFLEX® 303 X07V-K-YÖ double insulation 0,6/1kV flexible PVC single core, oil resistant

Technical data

Cable structure

Properties

Ⴠ Special PVC single-core cable with double insulation and oil-resistant sheath Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ A.C. test voltage, 50 Hz 3000 V Ⴠ Insulation resistance min. 20 MOhm/km Ⴠ Minimum bending radius for flexible installation approx. 12 cable ø

Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation, cold-resistant colour black / green-yellow Ⴠ Special PVC sheath, TM5 acc. to HD 21.1S2/A16 Ⴠ Sheath colour grey

Ⴠ These cables have been tested according to VDE 207 and VDE 0473 and found to be totally oil resistant Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Improved mechanical protection due the double insulation

Application This cable is used for conditions of increased mechanical stress. For flexible use with free movement without tensile stress or forced movements in dry, moist and wet environments, but not suitable for use outdoors. The cable may be laid in trays, troughs and channels. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

core-/sheath-color black/grey Part no. 75460 75461 75462 75463 75464 75465 75466 75467 72184 72185 75468 74221 72082

No.cores x cross-sec. mm² 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300

Outer Ø Cop. approx. mm weight kg / km 8,5 58,0 9,5 96,0 11,5 154,0 14,0 240,0 15,0 336,0 17,5 480,0 20,0 672,0 22,0 912,0 23,5 1152,0 26,5 1440,0 29,0 1776,0 31,0 2304,0 35,0 2880,0

Weight approx. kg / km 94,0 143,0 209,0 308,0 440,0 572,0 792,0 1155,0 1267,0 1650,0 2134,0 2943,0 3600,0

AWG-No.

Dimensions and specifications may be changed without prior notice.

10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil

core-/sheath-color green-yellow/grey Part no. 75449 75469 73859 75470 75471 75472 75473 75474 75475 75476 75477 75478 75479

No.cores x cross-sec. mm² 1 G 6 1 G 10 1 G 16 1 G 25 1 G 35 1 G 50 1 G 70 1 G 95 1 G 120 1 G 150 1 G 185 1 G 240 1 G 300

Outer Ø Cop. approx. mm weight kg / km 8,5 57,6 9,5 96,0 11,5 154,0 14,0 240,0 15,0 336,0 17,5 480,0 20,0 672,0 22,0 912,0 23,5 1152,0 26,5 1440,0 29,0 1776,0 31,0 2304,0 35,0 2280,0

Weight approx. kg / km 94,0 143,0 209,0 308,0 440,0 572,0 792,0 1155,0 1267,0 1650,0 2134,0 2943,0 3600,0

AWG-No. 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil

TOPFLEX® 300 high flexible PVC single core, 0,6/1kV for drag chain and free move application

Technical data

Cable structure

Properties

Ⴠ Special PVC single-core cable with oil-resistant insulation based on DIN VDE 0281 part 13 and in accordance with HD 21.13 S1 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ A.C. test voltage, 50 Hz 3000 V Ⴠ Insulation resistance min. 20 MOhm/km Ⴠ Minimum bending radius for flexible installation approx. 7,5 cable ø

Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ Oil-resistant special PVC insulation Ⴠ Colour see table, or as desired Ⴠ If this cable is to be double-insulated, then its external diameter and weight must be adapted. Ⴠ Caution with existing cables.

Ⴠ PVC self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC 60332-1 Ⴠ Chemical resistance see table Technical Information

Application Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling devices, robots, and nearly any area requiring flexible used and free motion. Due to its resistance to mineral oils these cables are well suited for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Suitable for installation in dry, damp and wet environments. With the black sheath, can also be used outdoors. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TOPFLEX® 300 black Part no. 79623 79624 79625 79626 75431 75432 75433 70519 75434 73714 75435 75436 72872 75437

No.cores x cross-sec. mm² 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø Cop. approx. mm weight kg / km 4,2 24,0 5,1 38,4 6,0 57,6 7,4 96,0 8,8 154,0 10,7 240,0 12,1 336,0 14,0 480,0 16,3 672,0 18,3 912,0 20,0 1152,0 23,0 1440,0 24,8 1776,0 28,7 2304,0

Weight approx. kg / km 42,0 58,0 85,0 130,0 210,0 300,0 420,0 580,0 780,0 1010,0 1200,0 1600,0 2030,0 2600,0

AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

79631 79632 79633 79634 78106 78107 78108 70518 78109 78110 78111

Part no. 79627 79628 79629 79630 75438 75439 75440 70536 75441 75442 73885 75443 75444 75445

No.cores x cross-sec. mm² 1 G 2,5 1 G 4 1 G 6 1 G 10 1 G 16 1 G 25 1 G 35 1 G 50 1 G 70 1 G 95 1 G 120 1 G 150 1 G 185 1 G 240

Outer Ø Cop. approx. mm weight kg / km 4,2 24,0 5,1 38,4 6,0 57,6 7,4 96,0 8,8 154,0 10,7 240,0 12,1 336,0 14,0 480,0 16,3 672,0 18,3 912,0 20,0 1152,0 23,0 1440,0 24,8 1776,0 28,7 2304,0

Weight approx. kg / km 42,0 58,0 85,0 130,0 210,0 300,0 420,0 580,0 780,0 1010,0 1200,0 1600,0 2030,0 2600,0

AWG-No.

Outer Ø Cop. approx. mm weight kg / km 4,2 24,0 5,1 38,4 6,0 57,6 7,4 96,0 8,8 154,0 10,7 240,0 12,1 336,0 14,0 480,0 16,3 672,0 18,3 912,0 20,0 1152,0

Weight approx. kg / km 42,0 58,0 85,0 130,0 210,0 300,0 420,0 580,0 780,0 1010,0 1200,0

AWG-No.

14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

TOPFLEX® 300 red Part no.

TOPFLEX® 300 green-yellow

No.cores x cross-sec. mm² 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120

TOPFLEX® 300 blue Outer Ø Cop. approx. mm weight kg / km 4,2 24,0 5,1 38,4 6,0 57,6 7,4 96,0 8,8 154,0 10,7 240,0 12,1 336,0 14,0 480,0 16,3 672,0 18,3 912,0 20,0 1152,0

Weight approx. kg / km 42,0 58,0 85,0 130,0 210,0 300,0 420,0 580,0 780,0 1010,0 1200,0

AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0

Part no. 79635 79636 79637 79638 78112 78113 78114 78115 78116 78117 73884

No.cores x cross-sec. mm² 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120

14 12 10 8 6 4 2 1 2/0 3/0 4/0

Dimensions and specifications may be changed without prior notice.

TOPFLEX® 1002 flexible double insulated single core 1000V

Technical data

Cable structure

Ⴠ Special PVC single-core cable with double insulation approved to UL AWM Style 1032 Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage acc. to VDE U0/U 600/1000 V acc. to UL 1000 V Ⴠ A.C. test voltage, 50 Hz 4000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius for flexible installation approx. 7,5x cable ø for fixed installation approx. 3x cable ø

Ⴠ Ⴠ Ⴠ Ⴠ

Properties

Bare copper conductor, fine wire stranded 1st insulation: special PVC, black colour 2nd insulation: special PVC Sheath colour black

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Application PVC single-core cable suitable for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms, and in open air (fixed installation). Must not be installed directly in the ground or water. This two-approvals single-core cable is preferred for use in export-oriented mechanical engineering, in machine tools, production lines and systems engineering. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 701377 701378 701379 700160 701380 700159

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16

AWG-No. Outer Ø approx. mm 16 4,5 14 5,0 12 6,1 10 7,2 8 9,0 6 10,2

Cop. weight kg / km 14,4 24,0 38,4 57,6 96,0 154,0

Weight approx. kg / km 30,0 49,0 75,0 118,0 180,0 250,0

Dimensions and specifications may be changed without prior notice.

Part no. 701381 701382 701383 701384 701387 701388

No.cores x cross-sec. mm² 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120

AWG-No. Outer Ø approx. mm 4 11,6 2 13,0 1 16,0 2/0 17,1 3/0 19,5 4/0 22,3

Cop. weight kg / km 240,0 336,0 480,0 672,0 912,0 1152,0

Weight approx. kg / km 370,0 490,0 665,0 910,0 1195,0 1545,0

TOPFLEX® 302 / 302-UL very high flexible PVC single core double insulated 0,6/1kV

Technical data

Cable structure

Properties

TOPFLEX® 302 Ⴠ Special PVC single-core cable with double insulation flexible at low temperatures Ⴠ Temperature range flexing -15 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ A.C. test voltage, 50 Hz 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius for flexible installation approx. 5x cable diameters TOPFLEX® 302-UL Ⴠ Technical data as above, but Ⴠ with additional UL Approval Style 10107 Ⴠ Nominal voltage UL 1000 V

Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ PVC insulation flexible at low temperatures, natural colour Ⴠ PVC sheath compound TM2 flexible at low temperatures Ⴠ Sheath colour black, UV-resistant

Ⴠ Sheath UV-resistant Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Chemical resistance see table Technical Information Ⴠ The cable is permissible for overvoltage category II

Application These cables are specially designed for use as connecting cables on sliding contacts for current collectors, and also for use in energy supply chains, automatic handling devices, robots, machine tools, machining and processing equipment, and nearly any area requiring flexible used and free motion. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TOPFLEX® 302 without UL-approval Part no. 72946 73924 72950 72945 75450 72947 75451 75452 75453 72944 75454 75455 75456 75457 75458

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø Cop. approx. mm weight kg / km 4,0 14,4 4,5 24,0 5,6 38,4 6,1 57,6 8,0 96,0 9,8 153,6 11,8 240,0 12,9 336,0 14,6 480,0 17,5 672,0 20,2 912,0 21,6 1152,0 23,5 1440,0 25,7 1776,0 29,5 2304,0

Weight approx. kg / km 25,0 42,0 58,0 85,0 130,0 190,0 280,0 400,0 520,0 720,0 1050,0 1220,0 1500,0 1940,0 2675,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

TOPFLEX® 302 with UL-approval Part no. 700231 700232 700233 700234 701351 700114 701352 701353 701354 700235 701355 701356 701357 701358 701359

No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

AWG-No. Outer Ø approx. mm 16 5,2 14 6,4 12 7,0 10 7,5 8 9,1 6 10,8 4 13,1 2 14,1 1 15,8 2/0 19,0 3/0 21,5 4/0 23,2 300 kcmil 25,2 350 kcmil 27,0 500 kcmil 31,5

Cop. weight kg / km 14,4 24,0 38,4 57,6 96,0 153,6 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0

Weight approx. kg / km 25,0 42,0 58,0 85,0 130,0 190,0 280,0 400,0 520,0 720,0 1050,0 1220,0 1500,0 1940,0 2675,0

Dimensions and specifications may be changed without prior notice.

TOPFLEX® 301 / 301-C unscreened (double insulated)/ screened high flexible PUR single core 0,6/1kV for drag chain application

Technical data

Cable structure

Properties

TOPFLEX® 301 (unscreened) Ⴠ Special PUR single-core cable acc. to UL AWM Style 10553 Ⴠ Temperature range flexing -15 °C to +80 °C Ⴠ Nominal voltage acc. to VDE U0/U 600/1000 V acc. to UL 1000 V Ⴠ A.C. test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx. 7,5 cable ø TOPFLEX® 301C (screened) Ⴠ Tech. data as per TOPFLEX® 301 Ⴠ Coupling resistance max. 250 Ohm/km

TOPFLEX® 301 (unscreened) Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ PVC core insulation flexible at low temperatures, grey Ⴠ PUR sheath Ⴠ Colour black or green-yellow TOPFLEX® 301C (screened) Ⴠ Structure as per TOPFLEX 301, but additionally Ⴠ Fleece wrapping between screen and sheath Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Sheath colour black

Ⴠ PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, resistant to UV, oil, hydrolysis and microbial attack Ⴠ Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents Ⴠ The optimised external diameter and the reduced weight facilitate use in multi-shift operation with extreme alternating bending stress cycles Ⴠ Thanks to its excellent mechanical characteristics, the wear-resistant, notch-resistant, flame-retardant PUR sheath provides high functional reliability over long periods

Application TOPFLEX® 301 (unscreened) These cables are specially designed for use in energy supply chains, automated handling equipment, robots, machine tools, processing and manufacturing machinery. TOPFLEX® 301C (screened) Applications as described above, additionally optimal compliance with electromagnetic compatibility (EMC) requirements on account of the approx. 85% coverage by the braided screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TOPFLEX® 301 double insulated, black unscreened Part no. 75375 75376 75377 75378 75379 75380 75381 75382 75383 75384 75385 75386

No.cores x cross-sec. mm² 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø Cop. approx. mm weight kg / km 7,1 58,0 8,8 96,0 10,5 154,0 11,2 240,0 13,5 336,0 15,8 480,0 18,0 672,0 20,4 912,0 22,2 1152,0 25,0 1440,0 28,0 1776,0 32,5 2304,0

Weight approx. kg / km 85,0 130,0 190,0 280,0 400,0 520,0 720,0 1050,0 1220,0 1500,0 1940,0 2645,0

AWG-No. 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

TOPFLEX® 301 double insulated, green-yellow unscreened Part no. 75387 75388 75389 75390 75391 75392 75393 75394 75395 75396 75397 75398

No.cores x cross-sec. mm² 1 G 6 1 G 10 1 G 16 1 G 25 1 G 35 1 G 50 1 G 70 1 G 95 1 G 120 1 G 150 1 G 185 1 G 240

Outer Ø Cop. approx. mm weight kg / km 7,1 58,0 8,8 96,0 10,5 154,0 11,2 240,0 13,5 336,0 15,8 480,0 18,0 672,0 20,4 912,0 22,2 1152,0 25,0 1440,0 28,0 1776,0 32,5 2304,0

Weight approx. kg / km 85,0 130,0 190,0 280,0 400,0 520,0 720,0 1050,0 1220,0 1500,0 1940,0 2645,0

AWG-No.

Dimensions and specifications may be changed without prior notice.

10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

TOPFLEX® 301C black screened EMC Part no. 75399 75400 75401 75402 75403 75404 75405 75406 75407 75408 75409 75410

No.cores x cross-sec. mm² 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø Cop. approx. mm weight kg / km 7,8 95,0 9,5 124,0 10,8 186,0 12,2 278,0 13,7 384,0 15,4 530,0 17,6 753,0 21,7 1006,0 22,4 1257,0 24,3 1562,0 26,5 1895,0 30,3 2704,0

Weight approx. kg / km 144,0 170,0 220,0 340,0 460,0 580,0 820,0 1200,0 1350,0 1680,0 2100,0 3100,0

AWG-No. 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

TOPFLEX® 304 / 304-C unscreened (double insulated)/ screened high flexible PVC single core 0,6/1kV for drag chain application

Technical data

Cable structure

Properties

Ⴠ Special PVC single-core cable Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 600/1000 V Ⴠ A.c. test voltage, 50 Hz 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius for flexible installation approx. 5x cable ø

TOPFLEX® 304 Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ PVC insulation, green-yellow Ⴠ PVC sheath compound TM2 Ⴠ Sheath colour grey TOPFLEX® 304C Ⴠ Construction as above, but Ⴠ Tinned copper braid, coverage approx. 85%

Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Chemical resistance see table Technical Information

Application Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling devices, robots, and nearly any area requiring flexible used and free motion. TOPFLEX® 304C Optimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

TOPFLEX® 304 Part no. 79639 79640 79641 71544 79642 79643 79644 79645 79646 79647 79648 79649 79650 79651 79652

No.cores x cross-sec. mm² 1 G 2,5 1 G 4 1 G 6 1 G 10 1 G 16 1 G 25 1 G 35 1 G 50 1 G 70 1 G 95 1 G 120 1 G 150 1 G 185 1 G 240 1 G 300

Outer Ø Cop. approx. mm weight kg / km 4,5 24,0 5,6 38,4 6,1 57,6 8,0 96,0 9,8 154,0 11,8 240,0 12,9 336,0 14,6 480,0 17,5 672,0 20,0 912,0 21,6 1152,0 23,5 1440,0 25,7 1776,0 29,5 2304,0 32,5 2880,0

Weight approx. kg / km 42,0 58,0 85,0 130,0 190,0 280,0 400,0 520,0 720,0 1050,0 1220,0 1500,0 1940,0 2675,0 3300,0

AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil

TOPFLEX® 304C Part no. 79653 79654 79655 79656 79657 79658 79659 79660 79661 79662 79685 79663 79664 79665 79666

No.cores x cross-sec. mm² 1 G 2,5 1 G 4 1 G 6 1 G 10 1 G 16 1 G 25 1 G 35 1 G 50 1 G 70 1 G 95 1 G 120 1 G 150 1 G 185 1 G 240 1 G 300

Outer Ø Cop. approx. mm weight kg / km 5,9 40,0 6,5 50,0 8,3 88,0 8,7 124,0 10,3 190,0 12,4 260,0 13,7 405,0 15,4 560,0 17,5 780,0 21,0 1030,0 22,4 1311,0 24,3 1527,0 26,5 1940,0 30,3 2530,0 35,0 3050,0

Weight approx. kg / km 55,0 75,0 125,0 170,0 300,0 420,0 620,0 825,0 1090,0 1395,0 1770,0 1930,0 2635,0 3380,0 3500,0

AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil

Dimensions and specifications may be changed without prior notice.

T 10

GALVANICABLE® high-current cable, high flexible and halogen-free

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -50 °C to +80 °C Ⴠ Operating voltage U0/U 600/1000 V Ⴠ Test voltage 3500 V Ⴠ Insulation resistance min. 20 MOhm/km Ⴠ Minimum bending radius approx. 15x cable ø

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ Extremely thick PUR wearing sheath Ⴠ Natural colour, smooth, glossy

Ⴠ PUR wearing sheath: extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Ⴠ Chemical resistance: PUR demonstrates significantly better chemical resistance when compared with other materials, e.g. rubber or PVC Ⴠ The extremely thick PUR sheath means longer service life

Application This cable is employed as a highly-flexible high-current cathode cable for electroplating drum systems and as a wearing cable in the chemical industry. Special feature: Despite the extremely thick wearing sheath, the highly flexible conductor enables good contact when installing the pear push. Good flexibility is likewise ensured when the pear push comes into contact with the parts to be electroplated. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 700768 75497 75498 75499

No.cores x cross-sec. mm² 1 x 35 1 x 50 1 x 70 1 x 95

Outer Ø Cop. approx. mm weight kg / km 17,2 336,0 19,0 480,0 21,5 672,0 24,0 912,0

Weight approx. kg / km 548,0 686,0 950,0 1386,0

AWG-No.

Dimensions and specifications may be changed without prior notice.

T 11

2 1 2/0 3/0

Part no. 74749 700769 700770 700771

No.cores x cross-sec. mm² 1 x 120 1 x 150 1 x 185 1 x 240

Outer Ø Cop. approx. mm weight kg / km 27,0 1152,0 28,0 1440,0 30,5 1776,0 36,0 2304,0

Weight approx. kg / km 1520,0 2002,0 2610,0 3820,0

AWG-No. 4/0 300 kcmil 350 kcmil 500 kcmil

Flugzeugheber-T BAULIFTKABEL B101 / B102 / B103 Photo: HELUKABEL速

Trailing Cables Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress.

Trailing cables are frequently used in building machinery, conveyors and lifting systems, and cranes.

T 12

Flugzeugheber-T trailing, PUR

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -20 °C to +80 °C Ⴠ Nominal voltage control cores 300/500 V power supply cores 0,6/1 kV Ⴠ A.C. test voltage, 50 Hz control cores 1500 V power supply cores 4000 V Ⴠ Minimum bending radius for flexible installation approx. 15x cable ø

Part no. 70736 Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ Polyethylene core insulation DIN 47100/0.34 mm² Ⴠ Core insulation: special PVC, flexible at low temperatures, black with number 6-20/0,75 mm² and number 1-5/4 mm² Ⴠ 0,34 mm² cores stranded in pairs and screened with doubled copper braid Ⴠ Inner sheath of special PVC flexible at low temperatures Ⴠ Cores stranded with elements Ⴠ Inner sheath of special PVC flexible at low temperatures over cores Ⴠ PUR outer sheath with embedded support braiding Ⴠ Sheath colour grey RAL 7001 Part no. 77548 Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ Core insulation TPE-E, black with number +gnye/1 mm² and 2,5 mm² Ⴠ Polypropylene core insulation, colour code DIN 47100/0,34 mm² Ⴠ 0,34 mm² cores stranded in a pair Ⴠ Pairs screened with aluminium-coated polyester foil and tinned copper braiding Ⴠ Cores and pairs stranded Ⴠ PUR outer sheath with embedded support braiding Ⴠ Sheath colour orange RAL 2003

Ⴠ PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Ⴠ PUR-jacket flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)

Application This hybrid cable is designed for the aircraft industry, and contains cores for power supply, control cores, and cores for a positioning laser. The cable is used to control and position a support robot, which absorbs loads at specific points when loading extremely heavy items, for example during loading of aircraft assemblies in large transport aircraft of the Airbus industry. The cable is trailing, UV and weather-resistant, and is provided with an extremely wear-resistant and petrol-resistant special sheath. Part no. 77548 is designed for similar applications, as a load-reducing lifter in aircraft assembly. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 70736 5 x 4 + 5 x 3 G 0,75 + 2 x 2 x 0,34

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 25,6 390,0 600,0

Dimensions and specifications may be changed without prior notice.

T 13

AWG-No. 12

Part no. No.cores x Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg / km kg / km 77548 5 x 2,5 + 18 G 1,0 + 4 x 2 x 0,34 27,0 461,0 750,0

AWG-No. 14

BAULIFTKABEL B101 / B102 / B103 to be used at plant elevators

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -10 °C to +80 °C Ⴠ Nominal voltage control cores 300/500 V power supply cores 0,6/1 kV Ⴠ A.c. test voltage, 50 Hz control cores 1500 V power supply cores 3000 V Ⴠ Minimum bending radius approx. 10x cable diameters

Ⴠ Bare copper wire, highly flexible Ⴠ Core insulation of plastic, flexible at low temperatures, with number and gnye Ⴠ Sheath of special plastic, flexible at low temperatures, black Ⴠ Optional separate copper screening of the control cores

Ⴠ Sheath UV-resistant Ⴠ In carriage version with special support braiding and with PUR sheath particularly resistant to wear, oil, hydrolysis and microbial attack

Application These hybrid cables are used for power supply and control of vertical lifts in the construction industry. There are 3 cable versions. B101: Here the cable is drawn vertically from a drum as a drag cable via the load platform. The load platform pulls the cable along as it moves up. During the downwards motion the cable returns to the drum automatically. Our special versions are used at heights of up to about 150 m. B102: For greater heights, a so-called carriage version is employed, in which the cable is fed at the centre of the tower, i.e. half the way up. B103: Here the cable is guided via a spring-loaded drum. These vertical construction lifts are used during new construction and renovation work on high buildings. The rack lattice elements are fastened at intervals to the exterior facade. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

BAULIFTKABEL B101 Part no. No.cores x cross-sec. mm² 73519 5 x 2,5 + 10 G 1,0 73913 5 x 2,5 + 11 G 1,0 70402 3 x 4 + 7 G 1,0 70931 4 x 6 + 9 G 1,0 70377 4 x 6 + 10 G 1,0 71901 4 x 6 + 15 G 1,0 71369 4 x 10 + 10 G 1,0 78123 4 x 16 + 6 G 1,0 78124 4 x 16 + 10 G 1,0 78125 4 x 16 + 15 G 1,0 73726 4 x 16 + 1 G 2,5 + 4 x 1,0

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 20,0 220,0 306,0 20,0 225,6 320,0 17,4 184,0 360,0 20,5 330,0 555,0 21,0 340,0 575,0 22,0 388,0 625,0 25,0 480,0 870,0 26,1 700,0 1250,0 29,0 710,0 1300,0 31,5 760,0 1380,0 28,5 830,0 1460,0

AWG-No. 14 12 10 10 10 8 6 6 6 6

BAULIFTKABEL B102 Part no. No.cores x cross-sec. mm² 74293 4 x 16 + 1 G 2,5 + 2 x 2 x 1,0 74670 4 x 16 + 1 G 2,5 + 2 x 2 x 1,0 74297 4 x 25 + 1 G 2,5 + 2 x 2 x 1,0 78122 4 x 35 + 4 G 2,5 + 2 x 2 x 1,0 + 1 x 1,0

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 28,5 830,0 1080,0 28,5 787,0 1080,0 33,4 1176,0 1500,0 38,0 1500,0 1850,0

AWG-No.

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 13,0 125,0 230,0 15,3 125,0 280,0

AWG-No.

6 6 4 2

BAULIFTKABEL B103 Part no. No.cores x cross-sec. mm² 77532 4 x 2,5 + 3 G 1,0 77538 4 x 2,5 + 3 G 1,0

14 14

Dimensions and specifications may be changed without prior notice.

T 14

Photo: HELUKABEL速

Cables & Wires for Renewable Energies

T 15

SOLARFLEX速-X PV1-F SOLARFLEX速-X PV1-F Twin Photo: HELUKABEL速

Cables for Photovoltaic Installations T

T 16

Contents Description SOLARFLEX速-X PV1-F ................................................................................................................................................................... 速

SOLARFLEX -X PV1-F TWIN ..............................................................................................................................................................

T 17

Page T 18 T 19

SOLARFLEX®-X PV1-F

Technical data

Ⴠ Temperature range -40 °C to +90 °C Max.Temp. at conductor +120 °C Ⴠ Nominal voltage According to VDE 600/1000 V AC 1800 V DC conductor/conductor Ⴠ AC test voltage 10000 V Ⴠ Minimum bending radius fixed installation approx. 4 x outer diameters flexing 10 x cable diameter

Cable structure

Properties

Ⴠ Bare copper, tinned, finely stranded according to DIN VDE 0295 class 5 and IEC 60228 cl. 5 Ⴠ Double-insulated Ⴠ Insulation cross-linked Polyolefin Ⴠ Outer sheath cross-linked Polyolefin Ⴠ Sheath colour black, red or blue Approvals Ⴠ According to PV1-F requirement profile for PV cable DKE/VDE AK 411.2.3 Ⴠ VDE (Reg. 8266) Ⴠ TÜV (2 PfG 1169/08.2007, R60025298) Ⴠ RoHS and CE compliant Ⴠ UL certification in progress (UL Subject 4703)

Ⴠ Ozone resistant acc. to EN 50396 Ⴠ Weather und UV resistant acc. to HD 605/A1 Ⴠ Halogen-free acc. to EN 50267-2-1, EN 60684-2 Ⴠ Resistant to acid and bases acc. to EN 60811-2-1 Ⴠ Flame-resistant acc. to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1 Ⴠ Very robust and abraison-resistant sheath acc. to DIN EN 53516 Ⴠ Resistant to short-circuits up to 200 °C thanks to their double insulation; short-circuits temperature 200 °C / 5sec. Ⴠ Anticipated service life - 25 years Ⴠ Hydrolysis and ammoniac resistant

Note

Ⴠ Not for direct installation in ground Ⴠ Version with rodent protection available: Solarflex-X PV1-F NTS (V2A braiding) Ⴠ All types with metre marking

Application The SOLARFLEX®-X PV1-F is used for cabling solar modules.

Part no. 704225 705892 705891 704226 705776 705775 704227 705778 705777 704228 705894 705893 704229 706840 706839 704230 704231 704232 704233 704234 705738 705739 706288 706289

No.cores x cross-sec. mm² 1 x 2,5 1 x 2,5 1 x 2,5 1 x 4 1 x 4 1 x 4 1 x 6 1 x 6 1 x 6 1 x 10 1 x 10 1 x 10 1 x 16 1 x 16 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

Jacket colour black blue red black blue red black blue red black blue red black blue red black black black black black black black black black

Outer Ø approx. mm 4,5 4,5 4,5 5,2 5,2 5,2 5,9 5,9 5,9 6,9 6,9 6,9 8,3 8,3 8,3 10,0 11,0 13,0 15,3 17,0 19,1 22,7 25,5 28,3

Cop. weight kg / km 24,0 24,0 24,0 38,4 38,5 38,4 57,6 57,6 57,6 96,0 96,0 96,0 153,6 153,6 153,6 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0

Weight approx. kg / km 42,0 42,0 42,0 60,0 60,0 60,0 82,0 82,0 82,0 123,0 123,0 123,0 190,0 190,0 190,0 285,0 376,0 530,0 745,0 960,0 1220,0 1550,0 1930,0 2550,0

AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14

Dimensions and specifications may be changed without prior notice.

T 18

SOLARFLEX®-X PV1-F TWIN

Technical data

Cable structure

Properties

Ⴠ Temperature range -40 °C to +90 °C Max. temp. at conductor +120 °C Ⴠ Nominal voltage According to VDE U0/U 600/1000 V AC 1800 V DC conductor/conductor Ⴠ AC test voltage 6500 V, 50 Hz, 15 kV DC Ⴠ Minimum bending radius Single 1,5 cable diameters Multiple 10 cable diameters

Ⴠ Bare copper, Class 5, tinned, finely stranded according to DIN VDE 0295 class 5 and IEC 60228 cl. 5 Ⴠ Double-insulated Ⴠ Insulation cross-linked special Polyolefin Ⴠ Outer sheath cross-linked special Polyolefin Ⴠ Sheath colour: black

Approval: TÜV 2Pfg 1169/08.2007 UV-, ozone-resistant, weather-resistant Halogen-free Abrasion and cut resistant Relatively flexible Easy to strip Flame-resistant according to VDE 0482 Part 332-1-2, IEC 60332-1-2 Ⴠ Resistant to short circuits up to 200 °C thanks to double insulation, short circuit temperature 200 °C/5 sec. Ⴠ Anticipated service life 25 years Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Note

Ⴠ Cross-sections up to 2 x 16 mm² are available on request

Application The SOLARFLEX®-X PV1-F TWIN is used for cabling solar modules.

Part no. 707234 707235

No.cores x cross-sec. mm² 2 x 2,5 2 x 4

Outer Ø Cop. min. - max. weight mm kg / km 5,4 - 11,0 50,0 5,8 - 11,8 80,0

Weight approx. kg / km 106,0 142,0

AWG-No.

Dimensions and specifications may be changed without prior notice.

T 19

14 12

Part no. 705769 707236

No.cores x cross-sec. mm² 2 x 6 2 x 10

Outer Ø Cop. min. - max. weight mm kg / km 6,8 - 13,6 120,0 7,8 - 15,8 200,0

Weight approx. kg / km 182,0 254,0

AWG-No. 10 8

HELUWIND® WK 103w HELUWIND® WK 103k HELUWIND® WK 135-Torsion HELUWIND® WK 137-Torsion HELUWIND® WK 300w-Torsion HELUWIND® WK 305-Torsion HELUWIND® WK H07BN4N4-F WIND-Torison HELUWIND® WK 101 H HELUWIND® WK ﬁre warning cable Torsion HELUWIND® WK-NTSCGEWOEU-Torsion HELUWIND® WK DLO 2kV HELUWIND® WK Powerline ALU HELUWIND® Thermﬂex 145 HELUWIND® WK (N)A2XH Photo: HELUKABEL®

Cables for Wind Power Stations T

T 20

Contents Description

Page

Functional view of Wind Power Station ..............................................................................................................................................

T 22

Selection table Cables & Wires ............................................................................................................................................................

T 23

T 27

HELUWIND WK 103k-T, WK 103k EMV D-T UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened .............................

T 28

HELUWIND® WK 135-T, WK 135 D-EMV T UV-resistant, UL/CSA-Style** 10553 / 20234, Single-/Multicore 90°C (80°C nach UL), suitable for offshore....

T 29

HELUWIND WK 103w-T, WK 103w EMV D-T UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore.......................................................

T 30

HELUWIND WK 300w-Torsion 1,8/3kV UV-resistant ...............................................................................................................................

T 31

HELUWIND® WK 305-Torsion 1,8/3kV UV-resistant, suitable for offshore .........................................................................................................

T 32

HELUWIND WK 137-T / WK 137 EMV D-T FT4 UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90°C (80°C according to UL)

HELUWIND WK H07BN4-F WIND-Torsion Torsion +/- 150°/1m, UV-resistant, 750V/ 90°C .................................................................................

T 33

HELUWIND® WK 101 H 0,6/1kV halogen-free ..............................................................................................................................................

T 34

HELUWIND® WK Fire Alarm Cable-Torsion halogen-free, FT1, 24V ..............................................................................................................

T 35

HELUWIND WK NTSCGEWOEU-Torsion 3,6 / 6kV ...................................................................................................................................

T 36

HELUWIND® WK DLO 2kV FT4, UV-resistant, UL44 1kV, 90°C, VW-1, LS, MSHA ........................................................................................................

T 37

HELUWIND WK Powerline ALU 105°C robust 0,6/1kV oder 1,8/3kV .......................................................................................................... ®

T 38

HELUWIND WK THERMFLEX 145 halogen-free, +145°C..............................................................................................................................

T 39

HELUWIND® WK (N)A2XH 0,6/1kV halogen-free...........................................................................................................................................

T 40

T 21

Functional view of Wind Power Station

Rotor blade

Pod

Gearbox Brake

Generator

Wind-direction tracking

Rotor hub & blade adjustment

Tower

Cables and wires for use in: Pod Cable loop Tower Tower control / transformer Base of tower

Tower control / transformer

Medium-high voltage level

Base

T 22

0,6/ 1kV

X (*)

-40 +90 -35 +90

WK 103k-T

10269 cRUus 2570

1000V

0,6/ 1kV

-40 +80 -40 +80

WK 103k EMV D-T

10269 cRUus 2570

1000V

0,6/ 1kV

-40 +80 -40 +80

WK 135-T

10553 cRUus 20234

60332 -3

1000V

0,6/ 1kV

-40 +90 -40 +90

T 29

WK 135 EMV D-T

10553 cRUus 20234

60332 -3

1000V

0,6/ 1kV

-40 +90 -40 +90

T 29

WK 137-T FT4

10553 cRUus 20234

1000V

0,6/ 1kV

-40 +90 -40 +90

T 30

WK 137 EMV D-T

10553 cRUus 20234

1000V

0,6/ 1kV

-40 +90 -40 +90

T 30

1,8/ 3kV

WK 300w-T

WK 305-T

WK H07BN4-F WIND-T

450/ 750V

WK 101 H

0,6/ 1kV

WK Fire Alarm Cable-T

24V

WK NTSCGEWOEU-T

WK DLO 2kV

UL 44

WK (N)A2XH

T 23

3,6/ 6kV

60332 -3

WK Thermﬂex 145

1,8/ 3kV

WK Powerline ALU

*in preparation

60332 -3

** in accordance with UL 1277, Table 11.2

0,6/ 1kV

T 27

T 28

-40 +90 -35 +90

-40 +90 -40 +90

T 32

-45 +90 -35 +90

T 33

-50 +100 -40 +90

-50 +90 -40 +80

2000V

T 27

can be found on page

1000V

twistable +/- 90° per meter

twistable +/- 140° per meter

twistable +/- 150° per meter

10678 cRUus 21179

temp. ﬂexing to (in °C)

WK 103w EMV D-T

temp. ﬂexing from (in °C)

UV-resistant

-40 +90 -35 +90

temp. non-ﬂexing to (in °C)

oil resistant I

temp. non-ﬂexing from (in °C)

oil resistant II**

offshore employment

nominal voltage according to VDE

X (*)

halogen-free

nominal voltage according to UL

0,6/ 1kV

ﬁre tests FT4

1000V

VDE*

CE X

CSA

10678 cRUus 21179

Torsion Cables

UL-Style

WK 103w-T

Usage, see chart on page T 22

ﬁre tests FT1 (with FT2)

Selection table Cables & Wires

T 31

T 34

+/215°

T 35

+/100°

-40 +90 -40 +90

-40 +90

T 37

-40 +105 -20 +105

T 38

T 36

0,6/ 1kV

-55 +145 -20 +120

T 39

0,6/ 1kV

-30 +90

T 40

c for multi-core types

-5

+50

temp. ﬂexing to (in °C) +80

F-CY-JZ

300/ 500V

-40

+80

-40

+80

A 27

Y-CY-JZ

300/ 500V

-40

+80

-5

+80

A 32

JZ-500 HMH JZ-500 HMH-C

60332-3

300/ 500V

-40

+70

-15

+70

A 62 A 71

60332-3

MEGAFLEX 500 MEGAFLEX 500-C

JZ-600 JZ-600-Y-CY Single 600-J/-O Single 600-CY -J/-O

JZ-600 HMH JZ-600 HMH-C

300/ 600V

300/ 500V

600 V

0,6/ 1kV

1kV

JZ-602 JZ-602-CY

600V

JZ-603 JZ-603-CY

600V

300/ 500V

600V

450/ 750V

60332-3

-40

+80

-30

+90

A 64 A 73

-40

+80

-5

+80

A 16 A 36

-40

+90

-5

+90

N 120 N 121

-40

+70

-15 -5

+70

A 66 A 75

black

-40

+80

-5

+80

N 10 N 20

-40

+90

-5

+90

N7 N 17

-40

+70

-5

+70

N9 N 19

-40

+90

-55

+145

0,6/ 1kV

HELUTHERM 145 MULTI HELUTHERM 145 MULTI-C

0,6/ 1kV

JZ-600-UL/CSA JZ-600-Y-CY-UL/CSA

H07RN-F H07RN-F/SOOW

0,6/ 1kV

300/500V to 1,0 mm2 450/750V from 1,5 mm2

can be found on page

temp. ﬂexing from (in °C) -15

Cu-Shield

temp. non-ﬂexing to (in °C) +80

UV-resistant

-40

oil resistant II

halogen-free

temp. non-ﬂexing from (in °C)

nominal voltage according to VDE

FT1 equivalent to IEC 60332-1

300/ 500V

HAR

CSA

UL-Style

JZ-500

Control Cables

Usage, see chart on page T 22

with VDE Reg.-No.

nominal voltage according to UL

Selection table Cables & Wires

F6 N 80

-35

+120

E5 E 14

T 24

DATAFLAMM DATAFLAMM-C

350/ 500V

DATAFLAMM-C-PAAR

350/ 500V

LiYY-UL LiYY-TP-UL

SUPERTRONIC®-PURö SUPERTRONIC®-C-PURö

300V

-40

350V

-20

-40

+80

-5

+80

B9 B 11

+70

-5

+70

B8 B 23

+70

-5

+70

B 24

+80

-10

+80

N 65 N 67

+70

-5

+70

C 33 C 34

+80

-40

+80

N 102 N 103

+70

-40

+70

C 35 N 104

can be found on page

temp. non-ﬂexing from (in °C)

UV-resistant

-40 -30

Cu-Shield

350/ 500V

temp. ﬂexing to (in °C)

temp. ﬂexing from (in °C)

temp. non-ﬂexing to (in °C)

TRONIC-CY PAAR-TRONIC-CY

oil resistant II

halogen-free

nominal voltage according to VDE

nominal voltage according to UL

FT1 equivalent to IEC 60332-1

with VDE Reg.-No.

HAR

CSA

UL-Style

Data Cables

Usage, see chart on page T 22

Selection table Cables & Wires

SUPERTRONIC®-330 PURö SUPERTRONIC®-330-C-PURö

300V

SUPER-PAAR-TRONIC-C-PUR® SUPER-PAAR-TRONIC 340-C-PUR®

300V

350V

-30 -40

+80 +90

-5

+70

K8 K 16

-40 -55

+90 +145

-5 -35

+90 +120

N 113

-55

+125

-35

+120

K 22 N 118

N 38

-50

Single Conductors H07 V-K/(H)07 V-K H05Z-K/H07Z-K FIVENORM

HELUTHERM 145 600V HELUTHERM 145 600V UL

TRAYCONTROL 300

FT4

300

-25

+105

-25

+105

TRAYCONTROL 300-C

FT4

300

-25

+105

-25

+105

N 40

TRAYCONTROL 300-C TP

FT4

300

-25

+105

-25

+105

N 44

TRAYCONTROL 500

1277

FT4

1000

-40

+90

-5

+90

TRAYCONTROL 500-C

1277

FT4

1000

-40

+90

-5

+90

JZ-604 TC TRAY CABLE

1277

FT4

600

-25

+90

-5

+90

JZ-604-YCY TC TRAY CABLE

1277

FT4

600

-25

+90

-5

+90

TC TRAY CABLES UL/CSA

T 25

N 27

N 35

N 25

N 34

temp. non-ﬂexing to (in °C)

temp. ﬂexing from (in °C)

temp. ﬂexing to (in °C)

+90

-5

+90

-40

+105

-40

+105

R 94

100V

-20

+80

-20

+80

R 99

600V

100V

-40

+105

-20

+60

R 133

X _

600V _

100V 100V

– X

– –

X X

-40 -40

+70 +70

-5 -5

+60 +60

X X

R 118

X X

300V _

100V 100V

X X

-40 -40

+75 +70

-25 -5

+75 +60

X X

R 114

X X

-40 -40

+90 +90

-40 -40

+90 +90

R 36

60332-1

-30

+70

-20

+70

R 34

Industrial Ethernet 105°C

60332-1 300V

100V

Industrial Ethernet S-FTP TORDIERFLEX

60332-1 300V

BUS Cable HELUWIND WK CAN BUS 105°C

BUS Cable indoor Proﬁbus SK outdoor

X _

X X

BUS Cable Torsion Proﬁbus L2 industry

X _

CMX _

X X

HAR

can be found on page

temp. non-ﬂexing from (in °C) -40

TRAYCONTROL 600

Cu-Shield

UV-resistant X

1277

TC TRAY CABLES UL/CSA

halogen-free

oil resistant II

nominal voltage according to UL

nominal voltage according to VDE

FT1 equivalent to IEC 60332-1

1000

CSA

with VDE Reg.-No.

FT4

UL-Style

Usage, see chart on page T 22

Selection table Cables & Wires

N 30

Communication Cables

AT-V(ZN)Y(ZN)Y AT-V(ZN)H(ZN)11Y

submitted submitted

Fibre Optic Cable mobile, trailing A-V(ZN)11Y

FT4 submitted

Fibre Optic Cable mobile A-V(ZN)Y

FT4

-30

+80

-20

+80

R 35

Fibre Optic Breakoutcable Industry HCS I-V(ZN)YY

FT4

-30

+85

-20

+85

R 44

-20

+80

-20

+80

R 41

LWL-Breakoutkabel Industrie HCS I-V(ZN)Y11Y

Plastic-ﬁbre Optic cable industry POF/PE I-V2Y, I-V2Y(ZN)11Y

60332-1

Fibre Optic Indoor/Outdoor Cable A/I-DQ(ZN)BH

60332-1

-20

+80

-20

+80

R 46

-20

+60

-5

+50

R 14

Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (central)

-20

+60

-5

+50

R 20

Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (stranded)

-20

+60

-5

+50

R 22

Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (stranded, Multi-ﬁbre)

-20

+60

-5

+50

R 23

T 26

HELUWIND® WK 103w-T, WK 103w EMC D-T UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -35 °C up tp +90 °C fixed installation -40 °C up tp +90 °C installation -20 °C up tp +90 °C Ⴠ Operating temperature at conductor max. +90 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Ⴠ Test voltage 50 Hz 3000 V Ⴠ Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Ⴠ Torsion application +/-140 ° per 1 m for unshielded types +/- 90 ° per 1 m for shielded types Ⴠ Approvals UL/CSA-Style 10678/21179 cRUus*, CE compliant Ⴠ Flame test FT1

Ⴠ Special stranded bare copper wires according to IEC 60228 Ⴠ Special insulation heat-resistant Ⴠ Core identification black with numbers + gnye or colour code DIN 47100 Ⴠ Multicore cores stranded Ⴠ Tinned copper wrapped at EMV-shielded types Ⴠ Sheath Special compound heat-resistant Ⴠ Sheath colour black

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to tailor

Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Dimensions and specifications may be changed without prior notice.

T 27

HELUWIND® WK 103k-T, WK 103k EMC D-T UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened,

Technical data

Ⴠ Temperature range flexing -40 °C up tp +80 °C fixed installation -40 °C up tp +80 °C installation -40 °C up tp +80 °C Ⴠ Operating temperature at conductor max. +90 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Ⴠ Test voltage 50 Hz 3000 V Ⴠ Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Ⴠ Torsion application +/-140 ° per 1 m for unshielded types +/- 90 ° per 1 m for shielded types Ⴠ Approvals UL-Style 10269/2570 cRUus*, CE compliant Ⴠ Flame test FT1

Cable structure

Properties

Ⴠ Special stranded bare copper wires according to IEC 60228 Ⴠ Special insulation cold flexing Ⴠ Core identification black with numbers + gnye or colour code DIN 47100 Ⴠ Multicore cores stranded Ⴠ Tinned copper wrapped at EMV-shielded types Ⴠ Sheath Special compound heat-resistant Ⴠ Sheath colour black

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to tailor

Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Dimensions and specifications may be changed without prior notice.

T 28

HELUWIND® WK 135-T, WK 135 D-EMV T UV-resistant, UL/CSA-Style** 10553 / 20234, Single-/Multicore 90°C (80°C acc. to UL), suitable for offshore

Technical data

Ⴠ Temperature range flexing -40 °C up tp +90 °C fixed installation -40 °C up tp +90 °C acc. UL up to +80 °C Ⴠ Operating temperature at conductor max. +90 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Ⴠ Test voltage 50 Hz 3000 V Ⴠ Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Ⴠ Torsion application +/-150 ° per 1m Ⴠ Approvals UL-Style 10553/20234 cRUus, CE compliant Ⴠ Flame test FT1 IEC 60332-3-24 Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2

Cable structure

Properties

Ⴠ Special stranded bare copper wires according to IEC 60228 Ⴠ Special insulation Ⴠ Core identification black with numbers + gnye or colour code DIN 47100 Ⴠ Multicore cores stranded Ⴠ Tinned copper wrapped at EMV-shielded types Ⴠ Sheath Special compound heat-resistant Ⴠ Sheath colour black

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

halogen-free Extrem abrasion resistant high flame-retardant torsion testet suitable for Offshroe extremely oil resistant UV resistant recyclable Multi climate operation CCV non-adhesive

Note

The listed part numbers show only a small list of our production range. All types can be produced as Single- or Multicore, screened or unscreened versions. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Application The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +50 °C. = The product conforms to the EC low-voltage directive 2006/95/EG. Advantages of WK 135-T over H07BN4-F: Ⴠ Burning behavior as per FT1 and IEC 60332-3-24 Ⴠ increased wear-resistance Ⴠ Recyclable

Dimensions and specifications may be changed without prior notice.

T 29

HELUWIND® WK 137-T / WK 137 EMV D-TFT 4 UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90°C, (80°C according to UL)

Technical data

Ⴠ Temperature range flexing -40 °C up tp +90 °C fixed installation -40 °C up tp +90 °C acc. UL up to +80 °C Ⴠ Operating temperature at conductor max. +90 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Ⴠ Test voltage 50 Hz 3000 V Ⴠ Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Ⴠ Torsion application +/-150 ° per 1m Ⴠ Approvals UL-Style 10553/20234 cRUus, CE compliant Ⴠ Flame test FT4 IEC 60332-3-24 Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2

Cable structure

Properties

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

halogen-free Extrem abrasion resistant high flame-retardant torsion testet suitable for Offshroe extremely oil resistant UV resistant recyclable Multi climate operation CCV non-adhesive

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Application The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +30 °C. = The product conforms to the EC low-voltage directive 2006/95/EG. Advantages of WK 137-T over H07BN4-F: Ⴠ Burning behavior CSA FT4 + IEC 60332-3-24 Ⴠ increased wear-resistance Ⴠ Recyclable

Dimensions and specifications may be changed without prior notice.

T 30

HELUWIND® WK 300w-Torsion 1,8/3kV UV-resistant

Technical data

Cable structure

Properties

Ⴠ Temperatur range flexing -35 °C to +90 °C fixed instal. -40 °C to +90 °C assemgly -20 °C to +90 °C Ⴠ Operating temperature max. +90 °C Ⴠ Nominal voltage according VDE U0/U 1,8/3kV Ⴠ Test voltage 50 Hz 9000 V Ⴠ Min. bending radius flexing 10 x Leitungsdurchmesser fixed instal. 5 x Leitungsdurchmesser Ⴠ Torsion application +/-90 ° per 1m

Ⴠ Special stranded bare copper wires according to IEC 60228 Ⴠ Special insulation Ⴠ Core identification black Ⴠ Sheath Special compound Ⴠ Sheath colour black

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Application The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +30 °C. = The product conforms to the EC low-voltage directive 73/23EWG bzw. 93/68EWG.

Dimensions and specifications may be changed without prior notice.

T 31

UV resistant Multi climate operation torsion testet flame retardant oil resistant recyclable easy to tailor

Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

HELUWIND® WK 305-Torsion 1,8/3kV UV-resistant, suitable for offshore

Technical data

Ⴠ Temperature range flexing -35 °C up tp +90 °C fixed installation -40 °C up tp +90 °C Ⴠ Operating temperature at conductor max. +90 °C Ⴠ Nominal voltage U0/U 1,8/3kV Ⴠ Test voltage 50 Hz 9000 V Ⴠ Min. bending radius flexing 10 x cable diameter fixed installation 5 x cable diameter Ⴠ Flame retardant IEC 60332 Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Torsion application +/-150 ° per 1m

Cable structure

Properties

Ⴠ Special stranded bare copper wires according to IEC 60228 Ⴠ Special insulation Ⴠ Core identification black Ⴠ Sheath Special compound Ⴠ Sheath colour black

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

halogen free extremely abrasion resistant Offshore suitable UV resistant Multi climate operation torsion testet flame retardant oil resistant recyclable easy to tailor

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Dimensions and specifications may be changed without prior notice.

T 32

HELUWIND® WK H07BN4-F WIND-Torsion Torsion +/- 150°/1m, UV-resistant, 750V/90°C

Technical data

Cable structure

Properties

Ⴠ Temperature range: Ambient temperature at least -45 °C +90 °C at the conductor Ⴠ Nominal voltage: 450/750V Ⴠ Test voltage: 3000V Ⴠ Min. bending radius: 6 x cable diameter Ⴠ Torsion application: +/-150 ° per 1m Ⴠ Approvals: CE conformed

Ⴠ Special bare stranded copper wire, as IEC 60228 Ⴠ Special EPR insulation black Ⴠ Special EPR Sheath compound Ⴠ Sheath colour black

Ⴠ UV-resistant

Application The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. Dimensions and specifications may be changed without prior notice.

T 33

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

HELUWIND® WK 101 H 0,6/1kV halogen-free

Technical data

Cable structure

Properties

Ⴠ Temperature range: flexing -40 °C to +9 0 °C fixed installation acc. to UL -40 °C to +90 °C assembly -40 °C to +90 °C Ⴠ Operation temperature on conductor max. +90 °C Ⴠ Nominal voltage: according to VDE U0/U 0.6/1kV, according to UL 1000V Ⴠ Test voltage 50 Hz: 3000 V Ⴠ Min. bending radius: 10 x cable diameter Ⴠ Torsion application: WK135-Torsion up to +/-150 ° per 1m Ⴠ Approvals: UL-style** 10553 singlecore types UL-style** 20234 multicore types cRUus, CE conformed Ⴠ Flame test: FT4* in preparation

Ⴠ Special bare stranded copper wire, as. per DIN VDE 0295 Ⴠ Special conductor insulation Ⴠ Conductor colours, black with numbers + gnye Ⴠ Cores cabled together by multicore types Ⴠ () = Screened version optional (EMC) Ⴠ Special SSH jacket compound, non-adhesive Ⴠ colour: black

Ⴠ UV-resistant Ⴠ oil-resistant in accordance with UL 1277, Table 11.2 oil resistant II Ⴠ non-adhesive Ⴠ high flame-retardant Ⴠ halogen-free Ⴠ Multi climate operation Ⴠ Torsion elastic (WK 135-T) Ⴠ Extrem abrasion-proof sheath Ⴠ Sea water resistant Ⴠ recyclable

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Application The HELUWIND WK 125 and WK 135-Torsion series of cables were specifically designed for use in wind turbines. We supply the leading wind turbines manufacturers with our cables. Advantages of WK 125 and 135-T over H07BN4-F: Burning behavior as per FT4 and IEC 60332-3-24 increased wear-resistance. Recyclable = The product conforms to the EC low-voltage directive 2006/95/EG

Dimensions and specifications may be changed without prior notice.

T 34

HELUWIND® WK Fire Alarm Cable-Torsion halogen-free, FT1, 24V

Technical data

Ⴠ Temperature range: flexing -40 °C to +80 °C fixed installation -50 °C to +90 °C Ⴠ Nominal voltage: 24V Ⴠ Test voltage: Conductor/conductor 1500V conductor/shield 800V Ⴠ Minimum bending radius: 10 x cable diameter Ⴠ Torsion application: 3 x 360 ° on 5m Ⴠ Approvals: IEC 60332-1, test type B acc. to VDE 0472 Part 804, CE-conformed Ⴠ Flame test: FT1

Cable structure

Properties

Ⴠ Special stranded bare copper wires according to IEC 60228 cl. 6 Ⴠ Special Polyester insulation Ⴠ Core identification black with numbers 1_ Ⴠ cores stranded Ⴠ tinned copper helically wound for EMC screening Ⴠ Sheath PUR Ⴠ Sheath colour red RAL 3000

Ⴠ very good oil and petrol-resistance acc. to DIN VDE 0250 and 0472 Ⴠ very resistant to acids, alkali and solvents Ⴠ extremely abrasion resistant Ⴠ halogen free

Dimensions and specifications may be changed without prior notice.

T 35

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

HELUWIND® WK-NTSCGEWOEU-Torsion 3,6 / 6kV

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing min. -40 °C +90 °C at conductor Ⴠ Nominal voltage U0/U 1,8/3kV Ⴠ Test voltage 10kV Ⴠ Torsion application +/-100 ° per 1m free hanging Ⴠ Approvals acc. to DIN VDE 0250-813 CE compliant Ⴠ Minimum bending radius \ GEFPI HMEQIXIV

Ⴠ Special stranded tinned copper wires according to IEC 60228 Ⴠ Special EPR insulation Ⴠ Core identification black Ⴠ conduction layer Ⴠ MC or CR Sheath Ⴠ Sheath colour black

Ⴠ Ⴠ Ⴠ Ⴠ

for torsion application UV resistant Ozon resistant Oil resistant

Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Dimensions and specifications may be changed without prior notice.

T 36

HELUWIND® WK DLO 2kV FT4, UV-resistant, UL44 1kV, 90°C, VW-1, LS, MSHA

Technical data

Cable structure

Properties

Ⴠ Temperature range: flexing -40 °C to +90 °C Ⴠ Nominal voltage: DLO 2000V Ⴠ Approvals: UL44, CSA, ICEA S-68-516/NEMA WC-8, MSHA, VW-1, FOR CT USE. LS CERTIFIED Ⴠ Flame test: FT4, FT1

Ⴠ Special tinned stranded copper wire, acc. to ASTM B-172, ASTM B-33 Ⴠ Special wrapping Ⴠ Special EPR insulation Ⴠ Special CPE jacket compound, non-adhesive Ⴠ Jacket colour: black

Ⴠ UV-resistant

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Application The HELUWIND® WK DLO was specifically designed for wind power applications for nominal voltage up tp 2kV. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG.

Dimensions and specifications may be changed without prior notice.

T 37

HELUWIND® WK Powerline ALU 105°C robust 0,6/1kV or 1,8/3kV

Technical data

Cable structure

Ⴠ Temperature range flexing -20 °C up tp +105 °C fixed installation -40 °C up tp +105 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV or 1,8/3kV Ⴠ Test voltage 50 Hz 2500 V or 9kV Ⴠ Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Ⴠ Approvals in acc. to DIN VDE 0250-813 CE compliant Ⴠ Flame test IEC 60332-1

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Special stranded bare copper wires Special insulation heat-resistant Core identification black Sheath Special compound heat-resistant Sheath colour black

Properties Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

UV resistant flame retardant oil resistant rexycable easy to tailor

Note

Our WK Powerline robust with the special shielding ist especially for flexing using or for heavy conditions. Pleasse ask for more notes and informations about the properties and the assembly. Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Dimensions and specifications may be changed without prior notice.

HELUWIND® WK Powerline ALU 0,6/1 kV HELUWIND® WK Powerline ALU 1,8/3 kV HELUWIND® WK Powerline ALU robust 0,6/1 kV HELUWIND® WK Powerline ALU robust 1,8/3 kV HELUWIND® WK Powerline ALU robust halogen free 0,6/1 kV

All options in burial design possible.

T 38

HELUWIND® WK THERMFLEX 145 halogen-free, +145°C

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -20 °C to +120 °C non-flexing -55 °C to +145 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexiing 12,5-15x cable diameter fixed installation 4x cable diameter Ⴠ flame retardant IEC 60332-3-24 Cat. C

Ⴠ Tinned stranded copper wire, acc. to IEC 60228 cl.5 Ⴠ Special insulation, polyolefin-copolymer halogen-free, flame retardant Ⴠ Jacket colour black

Ⴠ Halogen-free, no release of corrosive or toxic gases Ⴠ Reduced propagation of fire Ⴠ Minimal smoke generation Ⴠ Good abrasion-resistance Ⴠ Good oil and weathering resistance Ⴠ Resistant to UV radiation and ozone Ⴠ Thermal class B Ⴠ The materials used are silicone and cadmium-free and free of substances harmful to paint adhesion

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Application This special cable is used for example as a generator connecting cable in wind-turbines installations. Other installation uses: Ⴠ Connection cable for Heating Class B (130 °C) installations for motors, transformers, relays, coils, electro-magnets, etc. Ⴠ Aggregate connections in the automobile industry. Ⴠ Halogen-free wiring of switchgear and control cabinets Ⴠ Connections for heating equipment. Ⴠ Supplies for high power lighting for industry, sports centres and street lighting. The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG.

Dimensions and specifications may be changed without prior notice.

T 39

HELUWIND® WK (N)A2XH 0,6/1kV, halogen-free

Technical data

Ⴠ Temperature range fixed installation -40 °C to +90 °C during assembly -5 °C to +50 °C max. +90 °C at conductor Ⴠ Nominal voltage Uo/U 0,6/1kV also for 1500V DC capable Ⴠ Test voltage 50 Hz 4kV Ⴠ Approvals acc. to VDE CE compliant Ⴠ Min. bending radius 15 x cable diameter Ⴠ Flame test acc. to DIN VDE 0482 part 266-2, BS 4066, part 3 / EN 50266-2 / IEC 60332-3-24 (acc.DIN VDE 0472 Teil 804 cat. C) Ⴠ Smoke density acc. DIN VDE 0482 part 268, HD 606, EN 50268-12 / IEC 61034-12, BS 7622 Teil 12 (acc. DIN VDE 0472 Teil 816) Ⴠ Corrosivity acc. VDE 0482 Teil 267 / DIN EN 50267-2-2 / IEC 60754-2 (acc. DIN VDE 0472 part 813) Ⴠ Halogen free acc. DIN VDE 0482 part 267 / EN 50267-2-1 / IEC 60754-1 (acc. DIN VDE 0472 part 815)

Cable structure Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

ALU Conductor acc. IEC 60228 cl. 2 Special insulation VPE Core identification black Sheath Polymer compoun Sheath colour black

Properties Ⴠ Halogen-free Ⴠ UV resistant

Note

Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209-5135.

Dimensions and specifications may be changed without prior notice.

T 40

SENSORFLEX VERTEILERFLEX 2-Approvals VERTEILERFLEX SENSORFLEX-H Photo: HELUKABEL®

Sensor actuator and distributor Cables These cables for decentralised installation and control technology are used in plug systems, sensors and actuators. They constitute an important connecting element between the periphery and the PLC in production systems. While previously it was necessary to carry out timeconsuming wiring of switchgear cabinets

T 41

and machines, now ﬁeld bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. The assembled cables offer attractive opportunities for reducing costs, not only in the ﬁeld of automation technology, but also in the entire manufacturing industry.

SENSORFLEX sensor actuator cable, PVC, PUR, PVC/PUR

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Peak operating voltage to 0,25 mm² 350 V from 0,34 mm² 500 V Ⴠ A.c. test voltage, 50 Hz to 0,25 mm² 1200 V from 0,34 mm² 2000 V Ⴠ Minimum bending radius Sensorflex PUR approx. 7,5x cable ø Sensorflex PVC/PUR approx. 7,5x cable ø Sensorflex PVC approx. 15x cable ø

Sensorflex PVC Ⴠ Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and/or cl. 6 and IEC 60228 cl. 5 and cl. 6 Ⴠ PVC core insulation, core colours see below Ⴠ Special PVC sheath Sensorflex PUR Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC 60228 cl. 6 Ⴠ PVC core insulation, core colours see below Ⴠ PUR sheath Sensorflex PVC/PUR Ⴠ Construction as above, except Ⴠ PVC inner sheath, with PUR sheath applied over it by means of coextrusion

Sensorflex PVC Ⴠ Extensively oil resistant. Chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Sensorflex PUR Ⴠ PUR sheath: low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Sensorflex PVC/PUR Ⴠ The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications Ⴠ These cables are produced to high quality specifications and conform with a yellow sheath to the DESINA®-standard Sheath colour yellow (RAL 1021) according to DESINA®

Note

Ⴠ All cables can be delivered with UL/CSA approval and Cu shield. Ⴠ Desina®: Explanation: see introduction.

Application

For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. yellow

orange

grey

76061 76062 76063 76064 76065 76066 76071 76070 73485 73484 78240 76072 73870

76076 76077 76078 76079 76080 76081 76086 76085 76087 76088 78241 76089 76090

73473 73466 73474 73471 76094 76095 73472 76099 73368 72973 73728 73657 73548

Cable structure No.cores x Jacket cross-sec. material mm² 3 x 0,25 PVC 3 x 0,25 PUR 4 x 0,25 PVC 4 x 0,25 PUR 5 G 0,25 PVC 5 G 0,25 PVC/PUR 3 G 0,34 PVC/PUR 3 x 0,34 PVC 4 x 0,34 PVC 4 x 0,34 PVC/PUR 5 x 0,34 PVC 5 G 0,34 PVC 5 G 0,34 PVC/PUR

Core colours brown, blue, black brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow brown, blue, green-yellow brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow

Fine wire

X X X

High Outer Ø flex ** approx. mm X 4,4 X 4,4 X 4,7 X 4,7 X 4,8 X 4,8 X 4,9 X 4,9 5,2 X 5,2 5,9 5,9 X 5,9

Cop. weight kg / km 7,2 7,2 9,6 9,6 12,0 12,0 9,8 9,8 13,1 13,1 16,4 16,4 16,4

Weight approx. kg / km 22,0 22,0 26,0 26,0 30,0 30,0 30,0 30,0 43,0 43,0 54,0 54,0 54,0

AWG-No.

24 24 24 24 24 24 22 22 22 22 22 22 22

Dimensions and specifications may be changed without prior notice.

T 42

VERTEILERFLEX two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR

Technical data

Cable structure

Properties

Ⴠ Special PVC or PUR sheath acc. to UL Style 2464 for PVC, or UL Style 20233 for PUR Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage 300/500 V Ⴠ A.c. test voltage, 50 Hz to 0,25 mm² 1200 V from 0,34 mm² 2000 V Ⴠ Minimum bending radius Sensorflex Two approvals PVC approx. 7,5x cable ø Sensorflex Two approvals PUR approx. 15x cable ø

PVC cables Ⴠ Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC 60228 cl. 5 Ⴠ PVC core insulation, core colours see below Ⴠ Special PVC PUR cables Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC 60228 cl. 6 Ⴠ PVC core insulation Ⴠ Core colours see below Ⴠ PUR sheath Part Nos. 79907, 75642, 79850 Ⴠ Construction like SENSORFLEX two-approvals, except Ⴠ with polypropylene core insulation

PVC cables Ⴠ Extensively oil resistant. Chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) PUR cables Ⴠ Low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Special feature Ⴠ The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications Ⴠ The types with PVC/PUR sheath material have a PVC inner sheath, with a PUR sheath applied over it by means of coextrusion

Note

Ⴠ All additional cross-sections, also with UL/CSA approval, are available on request.

Application For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

SENSORFLEX 2-APPROVALS Part no.

78284 79907 78286 76345 76347 76348 76349 79850 78287 78288 76351 73571 75642

Jacket colour Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Black RAL 9005

Cable structure No.cores x cross-sec. mm² 3 x 0,25 4 x 0,25 6 x 0,25 3 x 0,34 4 x 0,34 5 G 0,34 5 G 0,34 5 G 0,34 5 G 0,34 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75

Jacket material

Core colours

PUR PUR PVC PVC PVC PVC/PUR PVC/PUR PUR PVC/PUR PUR PVC PVC PUR

brown, blue, black brown, blue, black, white brown, blue, black, white, grey, pink brown, blue, black brown, blue, black, white brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow brown, blue, green-yellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow

Fine wire

X X X

X X

High flex ** X X X X X X X X

Outer Ø approx. mm 4,4 4,7 5,2 4,9 5,2 5,9 5,9 5,9 5,9 5,9 6,7 6,7 5,9

Cop. weight kg / km 7,2 9,6 14,4 9,8 13,1 16,4 16,4 16,4 16,4 21,6 28,8 21,6 21,6

Weight approx. kg / km 18,0 18,0 36,0 30,0 43,0 54,0 54,0 54,0 54,0 58,0 88,0 58,0 58,0

AWG-No.

24 24 24 22 22 22 22 22 22 18 18 18 18

Continuation Ⴇ

T 43

VERTEILERFLEX two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR SENSORFLEX 2-APPROVALS Part no.

74551 78289 78290 77352 76350 78291 73587

Jacket colour Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Black RAL 9005 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001

Cable structure No.cores x cross-sec. mm² 4 G 0,75 4 G 0,75 2 x 1 2 x 1 11 G 1 2 x 1,5 3 G 1,5

Jacket material

Core colours

PUR PVC/PUR PVC PVC PVC/PUR PVC PVC

JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow black with number 1-2 black with number 1-2 black with number 1-8, bn, bu, gn, ye brown, blue brown, blue, green-yellow

Jacket material

Core colours

PVC/PUR

brown, blue, green-yellow, white, green, yellow, grey brown, blue, green-yellow, white, green, yellow, grey, pink, red white, red-blue, green, wh-green, yellow, brown-green, gy-pink, brown, blue, green-yellow brown, blue, green-yellow, white, green, yellow, grey, pink, red, black, violet brown, blue, gnye, gnwh, white, rdbu, green, whgn, yellow, bngn, grey, whye, pink, yebn, red bn, bu, gnye, gnwh, wh, rdbu, gn, whgn, ye, bngn, gy, whye, pk, yebn, rd, whgy, bk, gybn, vt

Fine wire X X X X X X

High flex ** X

Outer Ø approx. mm 6,9 7,0 7,2 7,2 12,0 6,8 6,9

Cop. weight kg / km 29,0 29,0 19,2 19,2 105,6 29,0 44,0

Weight approx. kg / km 66,0 66,0 56,0 56,0 225,0 75,0 94,0

Outer Ø approx. mm 8,7

Cop. weight kg / km 35,0

Weight approx. kg / km 82,0

AWG-No.

18 18 17 17 17 16 16

Verteilerflex 2-APPROVALS Part no.

Jacket colour

Cable structure No.cores x cross-sec. mm² 4 G 0,34

76352

Grey RAL 7001

76353

Grey RAL 7001

6 G 0,34

PVC/PUR

75614

Grey RAL 7001

8 G 0,34

PUR

76354

Grey RAL 7001

8 G 0,34

PVC/PUR

76355

Grey RAL 7001

12 G 0,34

PVC/PUR

76356

Grey RAL 7001

16 G 0,34

PVC/PUR

Fine wire

High flex ** X X

AWG-No.

9,1

42,0

106,0

10,0

65,0

143,0

9,1

48,0

110,0

10,3

61,0

138,0

10,5

74,0

170,0

Dimensions and specifications may be changed without prior notice.

T 44

VERTEILERFLEX for sensor actuator distributor boxes, PVC, PUR or PVC/PUR

Technical data

Cable structure

Properties

Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Operating voltage U0/U 300/500 V Ⴠ A.c. test voltage, 50 Hz 2000 V Ⴠ Minimum bending radius highly flexible approx. 7,5x cable ø flexibel approx. 15x cable ø

PVC cables Ⴠ Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and/or cl. 6 and/or IEC 60228 cl. 5 and cl. 6 Ⴠ PVC core insulation Ⴠ Core colours see below Ⴠ Special PVC sheath PUR cables Ⴠ Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ PVC core insulation Ⴠ Core colours see below Ⴠ PUR sheath

Note

Ⴠ All cables can be delivered with UL/CSA approbation and Cu shield. Ⴠ Further core numbers, cross-sections an sheath colours available on request.

Application These cables are used in connector systems for sensors an actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. black

grey

Cable structure No.cores x cross-sec. mm² 4 G 0,34 4 G 0,34

76105 76639

76115

76107

73574

6 G 0,34

72961

73993

8 G 0,34

PVC/PUR

76109

74729

8 x 0,34

PVC

76110

72951

8 x 0,34

PUR

Jacket material

Core colours

PVC PVC/PUR

brown, blue, black, white, green-yellow yellow, white, green, grey, green-yellow, brown, blue white, green, yellow, grey, pink, red, brown, blue, green-yellow grey. pink, red, black, violet, white, green, yellow, brown, blue, green-yellow white, green, yellow, grey, pink, red, black, violet, blue, brown white, green, yellow, grey, pink, red, black, violet, blue, brown white, green, yellow, grey, pink, red, black, violet, blue, brown black with number 1-2+DIN 47100 pink, yebn, red, gypk, white, rdbu, green, whgn, yellow, bngn, gy, whye blue with no.1-2 + gnye, gypk, wh, rdbu, gn, whgy, ye, bngy, whye, pk, yebn, rd, whgy, bk, gybn, vt bn, gypk, rdbu, whgn, bngn, whye, yebn, gybn, bu, wh, gn, ye, gy, pk, rd, bk, vt, gnye brown, blue, green-yellow, grey-pink, red-blue, white-green, brown-green, white, green, yellow, grey gypk. rdbu, whgn, bngn, whye, yebn, white, green, yellow, grey, pink, red, brown, blue, gnye Black, with printing BR1, BR2, BL1, BL, numbers 1-14 gy, bngn, gn, rdbu, gypk, wh, whgn, whgy, bk, whye, pk, ye, rd, yebn, vt, gybn, gnye, bn, bu gypk, wh, rdbu, gn, whgn, ye, bngn, gy, whye, pk, yebn, rd, whgn, bk, vt, bn, bu, gnye

PVC/PUR

76108

76117

8 x 0,34

PVC/PUR

71254 76111

76118 76119

11 x 0,34 12 x 0,34

PVC PVC/PUR

77642

16 G 0,34

PVC/PUR

76112

76120

16 G 0,34

PVC/PUR

76113

76121

8 G 0,5

PUR

76114

76122

12 G 0,5

PUR

79921

14 x 0,5

PVC

76640

16 G 0,5

PVC/PUR

74034

76123

16 G 0,5

PUR

Dimensions and specifications may be changed without prior notice.

T 45

Fine wire X

High Outer Ø flex ** approx. mm 5,8 X 8,7 X

9,1

42,0

9,1 9,1 9,1

X X

Cop. weight kg / km 18,0 36,0

Weight approx. kg / km 58,0 82,0

AWG-No.

22 22

106,0

48,0

110,0

41,0

107,0

41,0

107,0

8,8

36,0

102,0

10,0 10,3

65,0 61,0

143,0 138,0

22 22

12,5

89,0

193,0

10,5

74,0

170,0

9,9

68,0

136,0

10,4

87,0

160,0

12,3

125,0

201,0

11,6

106,0

183,0

11,6

106,0

183,0

SENSORFLEX-H sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125°C

Technical data

Cable structure

Properties

Ⴠ Temperature range Li12Y11Y/Li9Y11Y flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Li4G4G flexing -25 °C to +125 °C fixed installation -40 °C to +125 °C Ⴠ Operating voltage up to 0,25 mm² 350 V 0,34 mm² and greater 500 V Ⴠ A.c. test voltage, 50 Hz up to 0,25 mm² 1200 V 0,34 mm² and greater 2000 V Ⴠ Minimum bending radius Sensorflex-H Li12Y11Y Approx. 5x cable ø Sensorflex-H Li9Y11Y Approx. 7,5x cable ø Sensorflex-H Li4G4G Approx. 15x cable ø

Sensorflex-H (Li12Y11Y-HF) Ⴠ Bare copper, extra-fine wire conductor according to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ TPE core insulation, core colours see below Ⴠ PUR sheath Sensorflex-H (Li9Y11Y-HF) Ⴠ Bare copper, extra-fine wire conductor according to DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ PP core insulation, core colours see below Ⴠ PUR sheath Sensorflex-H (Li4G4G) Ⴠ Tinned copper, fine wire conductor according to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5 Ⴠ EVA-based compound for core and sheath Ⴠ Sheath red/brown (approx. RAL 8016)

Sensorflex-H (Li12Y11Y-HF) Sensorflex-H (Li9Y11Y-HF) Ⴠ PUR sheath, low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Ⴠ Highly flexible drag chain cable Sensorflex-H (Li4G4G) Ⴠ Heat-resistant Ⴠ Not suitable for use with drag chains

SENSORFLEX-H (Li12Y11Y) high flexible drag chain cable, PUR Part no. black

grey

76283 76284 76285 76286 76287 76288 76289 76290 78265 76291 78267 76292 76293 76294

76299 76300 76301 76302 76303 76304 76305 76306 78266 76307 78268 76308 76309 76310

Cable structure No.cores x cross-sec. mm² 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 5 G 0,34 2 x 0,5 3 G 0,5 3 x 0,5 4 x 0,5 5 x 0,5

Jacket material

Core colours

PUR PUR PUR PUR PUR PUR PUR PUR PUR PUR PUR PUR PUR PUR

brown, blue brown, blue, black brown, blue, black, white brown, blue, black, white, grey brown, blue brown, blue, black brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, green-yellow brown, blue JZ, black with numbering + greenyellow brown, blue, black brown, blue, black, white brown, blue, black, white, grey

Fine wire

High Outer Ø flex ** approx. mm X 4,4 X 4,4 X 4,7 X 4,8 X 4,9 X 4,9 X 5,2 X 5,9 X 5,9 X 5,0 X 5,7 X 5,0 X 5,5 X 6,0

Cop. weight kg / km 4,8 7,2 9,6 12,0 6,5 9,8 13,1 16,4 16,4 9,6 14,4 14,4 19,2 24,0

Weight approx. kg / km 22,0 22,0 26,0 30,0 30,0 30,0 43,0 54,0 54,0 40,0 43,0 40,0 47,0 55,0

AWG-No.

24 24 24 24 22 22 22 22 22 20 20 20 20 20

Continuation Ⴇ

T 46

SENSORFLEX-H sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125°C SENSORFLEX-H (Li12Y11Y) high flexible drag chain cable, PUR Part no. black

grey

76295 78269 76296 78271 76297 78273 76298

76311 78270 76312 78272 76313 78274 76314

Cable structure No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75

Jacket material

Core colours

PUR PUR PUR PUR PUR PUR PUR

brown, blue brown, blue, green-yellow brown, blue, black brown, blue, black, green-yellow brown, blue, black, white JZ, black with numbering + greenyellow brown, blue, black, white, grey

Fine wire

High Outer Ø flex ** approx. mm X 5,7 X 5,9 X 5,9 X 6,2 X 6,0 X 7,0 X 7,0

Cop. weight kg / km 14,4 21,6 21,6 28,8 28,8 36,0 36,0

Weight approx. kg / km 47,0 54,0 54,0 67,0 66,0 80,0 80,0

AWG-No.

18 18 18 18 18 18 18

SENSORFLEX-H (Li9Y11Y) high flexible drag chain cable, PUR Part no.

75801 77468 76705 77427 77428 78275 77429

Jacket colour Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001

Cable structure No.cores x cross-sec. mm² 3 x 0,25 4 x 0,25 8 x 0,25 4 x 0,34 3 G 0,75 3 x 0,75 4 G 0,75

Jacket material

Core colours

PUR PUR PUR PUR PUR PUR PUR

brown, blue, black brown, blue, black, white DIN 47100 brown, blue, black, white JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow

Fine wire

High flex ** X X X X X X X

Outer Ø approx. mm 4,5 4,7 6,0 4,9 6,2 6,2 6,2

Cop. weight kg / km 7,2 9,6 19,2 13,1 21,6 21,6 28,8

Weight approx. kg / km 22,0 26,0 49,0 43,0 54,0 54,0 66,0

Outer Ø approx. mm 7,0

Cop. weight kg / km 28,8

Weight approx. kg / km 65,0

AWG-No.

24 24 24 22 18 18 18

SENSORFLEX-H (Li4G4G) unqualified for drag chain cable, sheath EVA Part no.

78359 73575

Jacket colour Red-brown RAL 8016 Red-brown RAL 8016

Cable structure No.cores x cross-sec. mm² 4 G 0,75 3 G 1

Jacket material

Core colours

EVA

brown, blue, black, green-yellow

EVA

brown, blue, green-yellow

Dimensions and specifications may be changed without prior notice.

T 47

Fine wire

High flex **

7,0

29,0

60,0

AWG-No.

18 17

AIRPORT 400 Hz Photo: HELUKABEL®

Cables for airport 400 Hz Special cable for drum reeling purpose meeting the highest mechanical stresses. Mobile cable in ﬂexible feeds in 400 Hz units, especially as aircraft feeder line on airports. The qualiﬁed employees of our special cable department will give individual advice and assistance to develop and construct your cable.

Your personal advice is important to us in order that we can offer you the right cable for your purpose. Depending on the cable type these special cables can be offered with a minimum length of 100 m, with short delivery periods.

T 48

AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant

Technical data

Cable structure

Properties

Ⴠ Temperature range -40 °C to +90 °C Ⴠ Nominal voltage 115/200 V Ⴠ Operating voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Bending radius flexing 7x cable ø fixed installation 4x cable ø

Ⴠ Fine copper wire in acc. with DIN VDE 0295 and IEC 60228 Ⴠ Core insulation TPE, black with number 1-6 + blue/..., with number 7-30/1 mm² Ⴠ 4 cores each 1 mm² twisted to a quad Ⴠ Cores and 6 bundles laid-up together Ⴠ PUR inner sheath Ⴠ Support braiding Ⴠ PUR outer sheath, orange (RAL 2003) Part No. 75992 Ⴠ Bare copper conductor, 7 strands Ⴠ Core insulation cross-linked polyethylene, black with number 1-6 + gnye Ⴠ Polyethylene inner sheath Ⴠ Concentric conductor of plain Cu wires, cross-section 35 mm² Ⴠ Black polyehtylene outer sheath

Ⴠ Low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Special feature: The use of four-core cables to transmit large amounts of power in a 400 Hz grid results in voltage asymmetries and larger inductive voltage losses. These unfavourable cable characteristics can be improved through the employment of seven-core cables. In this case the central core is used as a protective or earth conductor (green/yellow or blue) and six cores with the same cross-section (black with imprint) stranded in a single layer around the central core. Each pair of two opposite cores is connected in parallel to a phase conductor.

Note

Ⴠ Distribution only over authorised partner

Application 400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors. Applications: Below floor level cable dispensers (drums), attached to jetways and retractable articulated cable carries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 700573 7 x 25 + 6 x 4 x 1,0 770009 7 x 35 + 6 x 4 x 1,0 700574 7 x 50 + 6 x 4 x 1,0

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 41,0 1910,0 2140,0 45,5 2625,0 2950,0 51,0 3590,0 4030,0

Dimensions and specifications may be changed without prior notice.

T 49

AWG-No. 4 2 1

Part no. No.cores x cross-sec. mm² 75992 7 G 35

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 35,8 2746,0 3050,0

AWG-No. 2

AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant

Technical data

Cable structure

Properties

Ⴠ Temperature range -40 °C to +90 °C Ⴠ Nominal voltage 115/200 V Ⴠ Operating voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Bending radius approx. 6x cable ø

Part Nos. 700566-700569 Ⴠ Fine copper wire in acc. with DIN VDE 0295 and IEC 60228 Ⴠ Special plastic core insulation Ⴠ Sheath colour yellow (RAL 1021) Part Nos. 700570, 770001-770003 Ⴠ Fine copper wire in acc. with DIN VDE 0295 and IEC 60228 Ⴠ Core insulation TPE, grey with number 1-4/1 mm² Ⴠ Core 1 mm² stranded with bundle conductor Ⴠ Double-sheath TPE/PUR Ⴠ Sheath colour yellow (RAL 1021) Part Nos. 700571, 770005, 770004, 700572 Ⴠ Each set of 4 parts, 700570, 770001-770003, is stranded

Part Nos. 700570, 770001-770003 Ⴠ Low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack

Note

Ⴠ Distribution only over authorised partner

Application 400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors. Highly flexible, and can thus be plugged directly into the connector in the aircraft without an adapter, and without endangering the contacts. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 700566 1 x 35 700570 1 x 35 + 4 x 1,0 770001 1 x 50 + 4 x 1,0 700567 1 x 50 700568 1 x 70 770002 1 x 70 + 4 x 1,0 770003 1 x 120 + 4 x 1,0 700569 1 x 120

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 11,5 336,0 430,0 14,0 375,0 490,0 17,0 519,0 600,0 12,6 480,0 665,0 14,0 672,0 910,0 18,7 711,0 800,0 25,0 1191,0 1400,0 23,0 1152,0 1545,0

AWG-No. 2 2 1 1 2/0 2/0 4/0 4/0

Part no. No.cores x cross-sec. mm² 700571 4 x 1 x 35 + 4 x 1,0 770005 4 x 1 x 50 + 4 x 1,0 770004 4 x 1 x 70 + 4 x 1,0 700572 4 x 1 x 120 + 4 x 1,0

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 33,0 1498,0 2600,0 40,0 2074,0 3900,0 50,0 2844,0 4300,0 56,0 4765,0 7400,0

AWG-No. 2 1 2/0 4/0

Dimensions and specifications may be changed without prior notice.

T 50

HELUTRUCK速 270 HELUTRUCK速 271 HELUTRUCK速 272 / 273 Photo: HELUKABEL速

Truck Cables These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles.

T 51

HELUTRUCK® 270 with ADR-approval, PVC low voltage cable for commercial vehicles

Technical data

Cable structure

Properties

Ⴠ Temperature range -40 °C to +85 °C Ⴠ Test voltage 2000 V min. 5 minutes Ⴠ Capacitance max. 50 pF/m for the data pair max. 100 pF/m between data pair cores and the other cores Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius approx.12x cable ø

Ⴠ Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC 60228 cl. 5 Ⴠ Cold-resistant special PVC core insulation Ⴠ Core coding: up to 9 cores by colour, 10 cores and above white with numbers (see below) Ⴠ Special PVC sheath Ⴠ Colour black

Ⴠ Cold-resistant special PVC sheath, UV-resistant Ⴠ Largely resistant to oil, weather, and chemicals; Chemical resistance see table Technical Information Ⴠ PVC self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC 60332-1 Ⴠ These cables conform to the national standard ISO 4141 and the international standard DIN/ISO 6722 Ⴠ Component codes TÜ.EGG.073-03 Special feature: Ⴠ Complies with GGVS regulations Ⴠ Approved and tested by the TÜV technical inspectorate

Application These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 700016 2 x 0,5 700575 2 x 0,75 + 2 x 1,5 700582 7 x 0,75 75255 2x1 75254 2x1 75256 3x1 700578 3 x 1 75257 4x1 75260 5 x 1 + 1 x 2,5 75258 5x1 700580 5 x 1 + 1 x 2,5 75259 5 x 1 + 1 x 2,5 700581 5 x 1 + 1 x 2,5 700576 2 x 1,5

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 4,8 9,6 40,0 7,0 43,2 91,0 7,3 50,4 101,0 6,0 19,2 56,0 6,0 19,2 56,0 6,3 28,8 66,0 6,6 28,8 66,0 6,8 38,4 80,0 9,0 72,0 132,0 7,5 48,0 98,0 9,0 72,0 132,0 9,0 72,0 132,0 9,0 72,0 132,0 6,6 28,8 66,0

AWG-No. 20 18 18 17 17 17 17 17 17 17 17 17 17 16

Part no. No.cores x cross-sec. mm² 700577 2 x 1,5 700579 4 x 1,5 75262 6 x 1,5 + 1 x 2,5 700032 7 x 1,5 75261 7 x 1,5 75263 8 x 1,5 + 1 x 2,5 700583 8 x 1,5 + 5 x 2,5 75267 9 x 1,5 + 4 x 2,5 75265 10 x 1,5 + 3 x 2,5 75319 10 x 1,5 + 3 x 2,5 + 2 x 1,5 700017 10 x 1,5 + 3 x 2,5 + 2 x 1,5 75266 10 x 1,5 + 3 x 2,5 700018 11 x 1,5 + 3 x 2,5 700142 3 x 2,5 + 4 x 1,5

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 6,6 28,8 66,0 7,5 57,6 106,0 10,3 110,5 187,0 10,3 100,8 185,0 8,9 100,2 165,0 11,7 139,2 238,0 14,8 235,2 360,0 14,8 200,0 350,0 14,4 215,0 366,0 14,4 244,8 393,0 14,3 244,8 391,0 13,0 216,0 345,0 13,5 230,4 365,0 10,3 129,6 221,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 14

Dimensions and specifications may be changed without prior notice.

T 52

HELUTRUCK® 271 with ADR-approval, PUR low voltage cable for commercial vehicles

Technical data

Cable structure

Properties

Ⴠ PUR outer sheath, low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Ⴠ These cables conform to the national standard ISO 4141 and the international standard DIN/ISO 6722 Ⴠ Component codes TÜ.EGG.074-03 Special feature: Ⴠ Complies with GGVS regulations Ⴠ Approved and tested by the TÜV technical inspectorate Ⴠ PUR sheath provides high resistance to abrasion, UV and wear

Application These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers manufactured for the transport of GGVS hazardous substances. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 75528 2x1 700585 2 x 0,75 + 2 x 1,5 75529 2x1 700586 2 x 1,5 700587 2 x 1,5 75932 2 x 4 + 3 x 1,5 + 2 x 1,5 75541 2 x 6 + 3 x 1,5 + 2 x 1,5 75540 2 x 6 + 3 x 1,5 75530 3x1 700588 3 x 1 75531 4x1 700589 4 x 1,5 75532 5x1

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 6,0 19,0 56,0 7,0 43,2 91,0 6,0 19,0 56,0 6,6 28,8 67,0 6,6 28,8 67,0 12,0 148,8 230,0 12,0 187,2 320,0 12,0 158,6 270,0 6,3 28,8 66,0 6,3 28,8 66,0 6,8 38,5 80,0 7,5 57,6 105,0 7,5 48,1 98,0

Dimensions and specifications may be changed without prior notice.

T 53

AWG-No. 17 18 17 16 16 12 10 10 17 17 17 16 17

Part no. No.cores x cross-sec. mm² 700591 5 x 1 + 1 x 0,25 75533 5 x 1 + 1 x 2,5 700590 5 x 1 + 1 x 2,5 75534 5 x 1 + 1 x 2,5 75536 6 x 1,5 + 1 x 2,5 700592 7 x 0,75 75535 7 x 1,5 75537 8 x 1,5 + 1 x 2,5 75539 10 x 1,5 + 3 x 2,5 700594 10 x 1,5 + 3 x 2,5 75538 10 x 1,5 + 3 x 2,5 + 2 x 1,5 700595 18 x 1,5 700596 25 x 1,5

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 9,0 72,0 132,0 9,0 72,0 132,0 9,0 72,0 132,0 9,0 72,0 132,0 10,3 110,4 187,0 7,9 50,4 100,0 8,9 100,8 165,0 11,7 139,2 238,0 14,4 214,0 366,0 14,4 214,0 366,0 14,4 244,8 393,0 17,0 259,2 520,0 19,9 360,0 730,0

AWG-No. 17 17 17 17 16 18 16 16 16 16 16 16 16

HELUTRUCK® 272 / 273 Flat cable for the sideways lighting with GGVS-authorization, Battery cable, battery charging cable

Technical data

Cable structure

Properties

HELUTRUCK® 272 Ⴠ Temperature range -40 °C to +85 °C Ⴠ Test voltage 2000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius fixed installation 5x cable ø HELUTRUCK® 273 Ⴠ Temperature range -40 °C to +85 °C Ⴠ Nominal voltage 75 V DC Ⴠ Test voltage 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius fixed installation 15x cable ø

HELUTRUCK® 272 Ⴠ Bare copper wire conductors in acc. with DIN VDE 0295 cl. 5 or IEC 60228 cl. 5 Ⴠ Special PVC core insulation, cold-resistant Ⴠ Core colours white, brown (Part No. 76706), white, black (Part No. 78983, 700035) Ⴠ Cold-resistant special PVC sheath Ⴠ Colour black HELUTRUCK® 273 Ⴠ Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC 60228 cl. 5 Ⴠ Special PVC core insulation, cold-resistant Ⴠ Core colours red and black Ⴠ Cold-resistant special PVC sheath Ⴠ Colour black Also available with PUR sheath

Ⴠ UV-resistant, largely resistant to oil, weather, and chemicals, self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC 60332-1 Ⴠ Chemical resistance see table Technical Information HELUTRUCK® 272 Ⴠ Polarity easy to determine by a white line on the sheath above the white core HELUTRUCK® 273 Ⴠ Complies with GGVS regulations Ⴠ Approved and tested by the TÜV technical inspectorate Ⴠ The additional sheath means that the cable is very robust, and can be installed without a corrugated conduit Ⴠ Installation time is shorter due to twin design Ⴠ Polarity is easy to determine even without stripping thanks to an imprint with the type designation and on the sheath over the positive core. This helps prevent wrong connections Ⴠ The special construction of the conductor enables optimal crimping Ⴠ Easy mechanical separation of the sheath web

Application HELUTRUCK® 272 This low-voltage cable is designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers. This flat cable can be used for simple and quick contacting of sidelights by means of core penetration. Its flat construction and the special contacting method eliminate the need for time-consuming assembly of cables. This facilitates quick installation, making it possible to save a great deal of time. HELUTRUCK® 273 This battery cable can be used between the battery and the ultimate consumer (e.g. DC motor of the tail-lift). = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

HELUTRUCK® 272 Part no. 76706 78983 700035

No.cores x cross-sec. mm² 2 x 1,5 2 x 1,5 2 x 1,5

Outer Ø Cop. approx. mm weight kg / km 6,8 28,8 6,8 28,8 6,8 28,8

Weight approx. kg / km 90,0 90,0 90,0

AWG-No. 16 16 16

HELUTRUCK® 273 Part no. 75507 75508 75509 75510 75511 75512 75513 75514 75515

No.cores x cross-sec. mm² 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25 2 x 35 2 x 50 2 x 70

Outer Ø Cop. approx. mm weight kg / km 9,4 48,0 11,5 77,0 15,2 116,0 18,8 192,0 21,0 308,0 25,6 480,0 28,0 672,0 33,0 960,0 36,0 16,8

Weight approx. kg / km 87,0 125,0 175,0 270,0 390,0 575,0 820,0 1065,0 1475,0

AWG-No. 14 12 10 8 6 4 2 1 2/0

Dimensions and specifications may be changed without prior notice.

T 54

Enquiry Special Cable to

HELUKABEL® GmbH

Sender

Export Dept. Dieselstraße 8 – 12 71282 Hemmingen Germany Ph. Fax

+49 7150 9209-0 +49 7150 81786

Contact Phone

www.helukabel.de

Enquiry

Fax

Requirement

No.

Date

once

continuous

yearly requirement approx.

Coil Drum

Make-up

Delivery required

Size Type of Cable Application

a.) b.)

c.)

Construction 1. Conductor

indoor outdoor stationary for ﬂexing with reversed bending / torsion Drag chain: speed m/s Acceleration m/s2 Tracing range load cyclic non-cyclic Temperatures ambient

Copper bare

°C

St-Cu tinned

continuous

solid silvered

No. of cores x cross section No. of cores x cross section No. of cores x cross section

intermitted

Stranded wire ( nickel-plated

x x x

PE Zell-PE FEP PTFE

°C

mm2 mm2 mm2

PUR

PETP

m °C for

Min/Std

Ø mm)

No. of wires x diam. No. of wires x diam. No. of wires x diam.

Rubber

x x x

mm mm mm

2. Insulation

PVC ETFE

Thermopl. rubber

Silicone

3. Colourcode

black with white numbers with protected conductor green-yellow colours to DIN 47100 colours to VDE

4. Screening

Single core Pairs Cu-bare Cu-tinned as Braiding Serving

which core/pair

Cu-silvered Alu-Foile (St)

Covering approx. % Drain wire bare/tinned mm Ø Stranded drain wire bare/tinned mm Ø with/without protection against elec. shock, hazard under screen, with/without foil/insulation over screen

5. Support Element

Hemp

Polypropylen

galv. Steel

Tensile load

PVC

mm Ø

6. Centre

Kevlar

7. Stranding

Cores in layer stranding

8. Inner sheath

yes:

PVC

9. Overall Screen

yes:

Cu-bare braiding

Polypropylen

twisted in pair

Rubber

Silicone

all

Fleece

Foil

Cu-tinned Serving

Cu-silvered Alu-Foil

with/without drain wire/stranded drain wire 10. Armouring

Steel wire galv.

11. Outer sheath

PVC Silicon

PUR ETFE

PETP FEP

PE PTFE

Outer Ø

Rubber mm

mm Ø/mm2

Covering bare/tinned

Thermopl. Rubber

Neoprene

Colour

Outerprinting /text)

T 55

Operating voltage Test Voltage

V V

Capacity Cond./Cond. Capacity Cond./shield.

pF/m pF/m

Electrical Characters Additional details

Pre-assembled Cables

Photo: HELUKABEL速

Pre-assembled Cables

Pre-assembled Cables Today, more and more users are installing preassembled and pre-mounted cables and wires. Many years ago HELUKABEL® recognised this trend and consequently we can offer a complete range of pre-assembled cables and wires. Other assembly variations according to your special requirements are available. The versatility of possible uses and combinations of plugs and connection types which we can provide can offer an economical and easy solution to your problems. You will beneﬁt from our wealth of experience and from the advantage of an easy and effective installation. Questions to connection techniques? HELUKABEL® has the answer. Phone: +49 7150 9209-0

Contents Description

Page

Servo motor, feedback, and fan cables Base line for use on SIEMENS drive systems Pre-assembled servo motor cables for ﬁxed laying ...................................................................................

¬ Extensions on request

Pre-assembled servo motor cables for mobile use....................................................................................

¬ Extensions on request

Pre-assembled feedback cables for ﬁxed laying ............................................................................................

¬ Extensions on request

Pre-assembled feedback cables for mobile use .............................................................................................

¬ Extensions on request

Pre-assembled servo motor cables for ﬁxed laying (Drive-Cliq) .................................................................

¬ Extensions on request

Pre-assembled servo motor cables for mobile use (Drive-Cliq) ......................................................................

U 10

¬ Extensions on request

Pre-assembled feedback cables for ﬁxed laying (Drive-Cliq)............................................................................

U 11

¬ Extensions on request

Pre-assembled feedback cables for mobile use (Drive-Cliq) ............................................................................

U 12

¬ Extensions on request

Base line for use on REXROTH drive systems Pre-assembled servo motor cables for mobile use (PVC) .............................................................................

U 13

¬ Links on request

Pre-assembled servo motor cables for mobile use (PUR) .............................................................................

U 14

¬ Links on request

Pre-assembled feedback cables for mobile use (PVC) ......................................................................................

U 16

¬ Links on request

Pre-assembled feedback cables for mobile use (PUR) .....................................................................................

U 17

¬ Links on request

Base line for use on LENZE drive systems Pre-assembled servo motor cables for ﬁxed laying (Global Drive) ............................................................

U 18

¬ Extensions on request

Pre-assembled servo motor cables for mobile use (Global Drive) .................................................................

U 19

¬ Extensions on request

Pre-assembled feedback cables for ﬁxed laying (Global Drive) ......................................................................

U 20

¬ Extensions on request

Pre-assembled feedback cables for mobile use (Global Drive) .......................................................................

U 21

¬ Extensions on request

Pre-assembled fan cables for ﬁxed laying (Global Drive) .................................................................................

U 22

¬ Extensions on request

Pre-assembled fan cables for mobile use (Global Drive) ...................................................................................

U 23

¬ Extensions on request

Pre-assembled servo motor cables for ﬁxed laying (L-Force) ...................................................................

U 24

¬ Extensions on request

Pre-assembled servo motor cables for mobile use (L-Force) ........................................................................

U 25

¬ Extensions on request

Pre-assembled feedback cables for ﬁxed laying (L-Force) .............................................................................

U 26

¬ Extensions on request

Pre-assembled feedback cables for mobile use (L-Force) ..............................................................................

U 27

¬ Extensions on request

Pre-assembled fan cables for ﬁxed laying (L-Force) .........................................................................................

U 28

¬ Extensions on request

Pre-assembled fan cables for mobile use (L-Force) .......................................................................................... ¬ Extensions on request

U 29

Contents Description

Page

Servo motor, feedback, and fan cables Base line for use on SEW drive systems Pre-assembled servo motor cables for ﬁxed laying .......................................................................................

U 30

Pre-assembled servo motor cables for mobile use........................................................................................

U 31

Pre-assembled feedback cables for ﬁxed laying ............................................................................................

U 32

Pre-assembled feedback cables for mobile use .............................................................................................

U 33

Pre-assembled servo motor cables for ﬁxed laying .......................................................................................

U 34

¬ Extensions on request

Pre-assembled servo motor cables for mobile use........................................................................................

U 35

¬ Extensions on request

For use on HEIDENHAIN measurement systems/hand wheels Pre-assembled feedback cables .................................................................................................................................

U 36

Pre-assembled adapter cables....................................................................................................................................

U 37

Upon request we are able to offer you the appropriate changes and customized assemblies in all lengths. Of course, you can also get our connectors and cables separately – please see HELUTEC configurator at www.helutec.de

Robot cables ROBOFLEX-recycle, M12 femal one end pre-assembled 3-, 4- and 5-pin ....................................................................................

U 41

ROBOFLEX-recycle, M12 sensor cable 4-pin + PE one end pre-assembled ..................................................................................

U 43

ROBOFLEX-recycle, M12 both ends pre-assembled ..............................................................................................................

U 44

ROBOFLEX-recycle, M12 5-pin + PE both ends pre-assembled ................................................................................................

U 46

ROBOFLEX-recycle, M12 plug straight or angled, pre-assembled on one end, 3-pin, 4-pin and 5-pin ................................................

U 47

ROBOFLEX-recycle, M8 femal one end pre-assembled ..........................................................................................................

U 48

ROBOFLEX-recycle, M8 pre-assembled on both ends ...........................................................................................................

U 49

ROBOFLEX-recycle, M8 plug, straight or angled, pre-assembled on one side, 3-pin and 4-pin.........................................................

U 51

ROBOFLEX-recycle, M12 sensor cable screened one end pre-assembled ...................................................................................

U 52

ROBOFLEX-recycle, M12 sensor cable screened both ends pre-assembled .................................................................................

U 54

ROBOFLEX-recycle, Twin cables M12 to M12 .......................................................................................................................

U 56

ROBOFLEX-recycle, Twin cables M12 to M12 .......................................................................................................................

U 57

Connecting cables PVC connecting cables................................................................................................................................................

U 58

Rubber connecting cables ..........................................................................................................................................

U 59

YELLOWFLEX – connecting cable meter marking ............................................................................................................

U 60

PUR connecting cables, orange..................................................................................................................................

U 61

Extensions / Supply cables Extensions / Supply cables, CEE-Extensions / Cold equipment / PVC-Extensions .....................................................................

U 62

Front connecting cables for Simatic® S7 ....................................................................................................................

U 63

Pre-assembled servo motor cables for fixed laying

Base line for use on SIEMENS drive systems

Technical data

Ⴠ Temperature range moving 0 °C to +60 °C not moving -20 °C to +80 °C Ⴠ Bending radius moving 20 x cable diameter ø not moving 5 x cable diameter ø Ⴠ Max. acceleration 2 m/s2 Ⴠ Bending cycles 100,000 for ุ 20x cable diameter ø Ⴠ Nominal voltage (UL/CSA) 1000 V (power + signal) Ⴠ Nominal voltage (VDE) U0/U 0.6/1kV (power) 24 V (signal) Ⴠ Test voltage, power cores 4 kV Ⴠ Test voltage, signal cores 2 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Cable structure

Power supply cores Ⴠ Bare copper, according to IEC 60228 CL. 6 Ⴠ PVC core insulation Ⴠ Core identification U/L1/C/L+ V/L2 W/L3/D/LჀ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare Ⴠ TPE-E core insulation Ⴠ Core identification black white Ⴠ Cores twisted in pairs Ⴠ Shield, tin-plated copper braiding Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PVC outer jacket Ⴠ Sheath colour, orange (RAL 2003)

Application This high quality pre-assembled motor connection cable is specially manufactured for applications with static installation. The special PVC outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

Economical alternatives to the cable carrier compatible cable types which otherwise meet all requirements of the servo drive manufacturers. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Approbations Desina® (ISO 23570) VDE UL/CSA

Manufacturer Designation 6FX5002-5CA01 6FX5002-5CA11 6FX5002-5CA21 6FX5002-5CA31 6FX5002-5CA41 6FX5002-5CA51 6FX5002-5CA61 6FX5002-5CA13 6FX5002-5CA23 6FX5002-5DA01 6FX5002-5DA11

Helukabel Designation 5CA01 DESINA PVC 5CA11 DESINA PVC 5CA21 DESINA PVC 5CA31 DESINA PVC 5CA41 DESINA PVC 5CA51 DESINA PVC 5CA61 DESINA PVC 5CA13 DESINA PVC 5CA23 DESINA PVC 5DA01 DESINA PVC 5DA11 DESINA PVC

Helukabel Part no. 660224 660227 660230 660234 660237 660238 660239 660229 660232 660241 660244

Manufacturer Designation 6FX5002-5DA21 6FX5002-5DA31 6FX5002-5DA41 6FX5002-5DA51 6FX5002-5DA61 6FX5002-5DA13 6FX5002-5DA23 6FX5002-5DA33 6FX5002-5DA43 6FX5002-5DA53

Helukabel Designation 5DA21 DESINA PVC 5DA31 DESINA PVC 5DA41 DESINA PVC 5DA51 DESINA PVC 5DA61 DESINA PVC 5DA13 DESINA PVC 5DA23 DESINA PVC 5DA33 DESINA PVC 5DA43 DESINA PVC 5DA53 DESINA PVC

Helukabel Part no. 660247 660250 660254 660257 660259 660666 660249 660252 660255 660667

Dimensions and specifications may be changed without prior notice. The prefabricated cables listed here are not original parts, but accessories manufactured by the company HELUKABEL® GmbH. The data, standards and approvals relate solely to the bulk goods used.

Pre-assembled servo motor cables for mobile use

Base line for use on SIEMENS drive systems

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -50 °C to +80 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage U0/U 600/1000 V (VDE) 1000 V (UL) Ⴠ Test voltage, power cores 4 kV Ⴠ Test voltage, control cores 2 kV Ⴠ Insulation resistance ุ 500 MOhm x km

Approbations

Desina® (ISO 23570) VDE UL/CSA

Cable structure

Power supply cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 6 Ⴠ high quality PP core insulation Ⴠ Core identification U/L1/C/L+ V/L2 W/L3/D/LჀ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare Ⴠ High quality PP core insulation Ⴠ Core identification black white Ⴠ Cores twisted in pairs Ⴠ Shielding screened with tin-plated copper wires Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PUR outer sheath Ⴠ Sheath colour, orange (RAL 2003)

Application This high quality pre-assembled motor connection cable is specially manufactured for applications with mobile use. The special PUR outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation 6FX8002-5CA01 6FX8002-5CA11 6FX8002-5CA21 6FX8002-5CA31 6FX8002-5CA41 6FX8002-5CA51 6FX8002-5CA61 6FX8002-5CA13 6FX8002-5CA23 6FX8002-5DA01 6FX8002-5DA11

Helukabel Designation 5CA01 DESINA PUR 5CA11 DESINA PUR 5CA21 DESINA PUR 5CA31 DESINA PUR 5CA41 DESINA PUR 5CA51 DESINA PUR 5CA61 DESINA PUR 5CA13 DESINA PUR 5CA23 DESINA PUR 5DA01 DESINA PUR 5DA11 DESINA PUR

Helukabel Part no. 660053 660056 660059 660063 660066 660067 660068 660058 660061 660070 660073

Manufacturer Designation 6FX8002-5DA21 6FX8002-5DA31 6FX8002-5DA41 6FX8002-5DA51 6FX8002-5DA61 6FX8002-5DA13 6FX8002-5DA23 6FX8002-5DA33 6FX8002-5DA43 6FX8002-5DA53

Helukabel Designation 5DA21 DESINA PUR 5DA31 DESINA PUR 5DA41 DESINA PUR 5DA51 DESINA PUR 5DA61 DESINA PUR 5DA13 DESINA PUR 5DA23 DESINA PUR 5DA33 DESINA PUR 5DA43 DESINA PUR 5DA53 DESINA PUR

Helukabel Part no. 660076 660080 660084 660088 660089 89800 89802 660082 660085 660668

Pre-assembled feedback cables for fixed laying

Base line for use on SIEMENS drive systems

Technical data

Ⴠ Temperature range -20 °C to +80 °C Ⴠ Bending radius 18 x cable diameter ø Ⴠ Max. acceleration 2 m/s2 Ⴠ Bending cycles 100,000 Ⴠ Max. operating voltage 30 V AC Ⴠ Test voltage 500 V Ⴠ Insulation resistance ุ 100 MOhm x km

Approbations Desina® (ISO 23570) UL/CSA

Cable structure

Application

Ⴠ Tinned copper conductors Ⴠ Polyolefin polymer core insulation Ⴠ Complete shield, tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PVC outer jacket Ⴠ Sheath colour green Structure(3x(2x0.14)+4x0.14+2x0.5) Ⴠ 3 pairs with tin-plated copper wires, coverage approx. 90% Ⴠ Colour code Pair 1: yellow + green Pair 2: black + brown Pair 3: red + orange Quad 1: grey + blue + white/yellow + black/white Pair 4: brown/red + brown/blue Structure(3x(2x0.14)+4x0.14+4x0.22+2x0.5) Ⴠ 3 pairs with tin-plated copper wires, coverage approx. 90% Ⴠ Colour code Pair 1: yellow + green Pair 2: black + brown Pair 3: red + orange Quad 1: grey + blue + white/yellow + black/white Quad 2: brown/yellow + brown/grey + green/black + red/green Pair 4: brown/red + brown/blue Structure(3x2x0.34+4x0.5) Ⴠ Colour code Pair 1: brown + violet Pair 2: brown + black Pair 3: red + orange Pair 4: yellow + green Quad: yellow/white + red/white + blue/white + black/white

This high quality pre-assembled sensor connection cable is specially manufactured for applications with static installation. The special PVC outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation 6FX5002-2AD00 6FX5002-2AH00 6FX5002-2CA11 6FX5002-2CA15 6FX5002-2CA31 6FX5002-2CA51 6FX5002-2CA61 6FX5002-2CA72 6FX5002-2CB51

Helukabel Designation 2AD00 DESINA PVC 2AH00 DESINA PVC 2CA11 DESINA PVC 2CA15 DESINA PVC 2CA31 DESINA PVC 2CA51 DESINA PVC 2CA61 DESINA PVC 2CA72 DESINA PVC 2CB51 DESINA PVC

Helukabel Part no. 660207 660209 660210 660211 660212 660214 660215 660669 660217

Manufacturer Designation 6FX5002-2CC11 6FX5002-2CD01 6FX5002-2CF02 6FX5002-2CG00 6FX5002-2CH00 6FX5002-2EQ10 6FX5002-2CE02 6FX5002-2CM00 6FX5002-2CE07

Helukabel Designation 2CC11 DESINA PVC 2CD01 DESINA PVC 2CF02 DESINA PVC 2CG00 DESINA PVC 2CH00 DESINA PVC 2EQ10 DESINA PVC 2CE02 DESINA PVC 2CM00 DESINA PVC 2CE07 DESINA PVC

Helukabel Part no. 660670 660671 660219 660672 660220 660222 660673 660674 660675

Pre-assembled feedback cables for mobile use

Base line for use on SIEMENS drive systems

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -50 °C to +80 °C Ⴠ Bending radius moving 11 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage 30 V Ⴠ Test voltage 500 V Ⴠ Insulation resistance ุ 10 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Application

Ⴠ Tinned copper conductors Ⴠ high quality PP core insulation Ⴠ Complete shield, tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PUR outer sheath Ⴠ Sheath colour orange Structure/colour code Ⴠ (2x2x0.18) bl, bn, rd, or Ⴠ (4x2x0.18) bl+bn, rd+or, ye+gn, bu+vio Ⴠ (8x2x0.18) bl+bn, rd+or, ye+gn, bu+vio, gy+wh, wh/bl+wh/bn, wh/rd+wh/or, wh/ye+wh/gy Ⴠ (12x0,22) bl, bn, rd, or, ye, gn, bu, vio, gy, wh, wh/bl, wh/bn Ⴠ (4x2x0.34+4x0.5) rd+or, ye+gn, bu+vio, bl+bn, wh/rd, wh/ye, wh/bu, wh/bl Ⴠ (3x(2x0.14)+2x(0.5)) rd+or, ye+gn, bl+bn, bl, rd Ⴠ (3x(2x0.14)+2x0.5+4x0.14) rd+or, ye+gn, bl+bn, bn/rd, bn/bu, gy, bu, wh/ye, wh/bl Ⴠ (3x(2x0.14)+2x0.5+4x0.14+4x0.22) rd+or, ye+gn, bl+bn, bn/rd, bn/bu, gy, bu, wh/ye, wh/bl, bn/ye, bn/gy/gn/bl, gn/rd

This high quality pre-assembled sensor connection cable is specially manufactured for applications with mobile use. The special PUR outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation 6FX8002-2AD00 6FX8002-2AH00 6FX8002-2CA11 6FX8002-2CA15 6FX8002-2CA31 6FX8002-2CA51 6FX8002-2CA61 6FX8002-2CA72 6FX8002-2CB31 6FX8002-2CB51

Helukabel Designation 2AD00 DESINA PUR 2AH00 DESINA PUR 2CA11 DESINA PUR 2CA15 DESINA PUR 2CA31 DESINA PUR 2CA51 DESINA PUR 2CA61 DESINA PUR 2CA72 DESINA PUR 2CB31 DESINA PUR 2CB51 DESINA PUR

Helukabel Part no. 660014 87328 660018 660019 660021 660023 660024 660676 650122 660031

Manufacturer Designation 6FX8002-2CC11 6FX8002-2CD01 6FX8002-2CF02 6FX8002-2CG00 6FX8002-2CH00 6FX8002-2EQ10 6FX8002-2CA21 6FX8002-2CE02 6FX8002-2CM00 6FX8002-2CE07

Helukabel Designation 2CC11 DESINA PUR 2CD01 DESINA PUR 2CF02 DESINA PUR 2CG00 DESINA PUR 2CH00 DESINA PUR 2EQ10 PUR DESINA 2CA21 DESINA PUR 2CE02 DESINA PUR 2CM00 DESINA PUR 2CE07 DESINA PUR

Helukabel Part no. 660032 660033 89293 660034 660035 660038 660020 660677 660678 660679

Pre-assembled servo motor cables for fixed laying

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Cable structure

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Approbations Desina® (ISO 23570) VDE UL/CSA

Manufacturer Designation 6FX5002-5CS01 6FX5002-5CS11 6FX5002-5CS21 6FX5002-5CS31 6FX5002-5CS41 6FX5002-5CS51 6FX5002-5CS61 6FX5002-5CS13

Helukabel Designation 5CS01 DESINA PVC 5CS11 DESINA PVC 5CS21 DESINA PVC 5CS31 DESINA PVC 5CS41 DESINA PVC 5CS51 DESINA PVC 5CS61 DESINA PVC 5CS13 DESINA PVC

Helukabel Part no. 660855 660856 660857 660858 660859 660860 660861 660862

Manufacturer Designation 6FX5002-5DS01 6FX5002-5DS11 6FX5002-5DS21 6FX5002-5DS31 6FX5002-5DS41 6FX5002-5DS51 6FX5002-5DS61 6FX5002-5DS13

Helukabel Designation 5DS01 DESINA PVC 5DS11 DESINA PVC 5DS21 DESINA PVC 5DS31 DESINA PVC 5DS41 DESINA PVC 5DS51 DESINA PVC 5DS61 DESINA PVC 5DS13 DESINA PVC

Helukabel Part no. 660863 660864 660865 660866 660867 660868 660869 660870

Pre-assembled servo motor cables for mobile use

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -50 °C to +80 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage /U 600/1000 V (VDE) 1000V (UL) Ⴠ Test voltage, power cores 4 kV Ⴠ Test voltage, signal cores 2 kV Ⴠ Insulation resistance ุ 500 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation 6FX8002-5CS01 6FX8002-5CS11 6FX8002-5CS21 6FX8002-5CS31 6FX8002-5CS41 6FX8002-5CS51 6FX8002-5CS61 6FX8002-5CS13

Helukabel Designation 5CS01 DESINA PUR 5CS11 DESINA PUR 5CS21 DESINA PUR 5CS31 DESINA PUR 5CS41 DESINA PUR 5CS51 DESINA PUR 5CS61 DESINA PUR 5CS13 DESINA PUR

Helukabel Part no. 660871 660872 660873 660874 660875 660876 660877 660878

Manufacturer Designation 6FX8002-5DS01 6FX8002-5DS11 6FX8002-5DS21 6FX8002-5DS31 6FX8002-5DS41 6FX8002-5DS51 6FX8002-5DS61 6FX8002-5DS13

Helukabel Designation 5DS01 DESINA PUR 5DS11 DESINA PUR 5DS21 DESINA PUR 5DS31 DESINA PUR 5DS41 DESINA PUR 5DS51 DESINA PUR 5DS61 DESINA PUR 5DS13 DESINA PUR

Helukabel Part no. 660879 660880 660881 660882 660883 660884 660885 660886

U 10

Pre-assembled feedback cables for fixed laying

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -20 °C to +80 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 5 x cable diameter ø Ⴠ Max. acceleration 2 m/s2 Ⴠ Bending cycles 100000 for ุ 10x cable diameter ø Ⴠ max. operating voltage 30 V AC (UL) Ⴠ Test voltage 500 V / 50 Hz / 1min Ⴠ Insulation resistance ุ 1 GOhm x km Ⴠ Conductor resistance Core AWG26 ื135 ohms/km Core AWG22 ื 62 ohms/km Ⴠ Characteristic impedance AWG26 pairs from 1 MHz to 100 MHz 100+/-15O hm Ⴠ Operating capacitance AWG26 pairs for 800 Hz rated 50 nF/km

Approbations UL/CSA

Cable structure

Application

Ⴠ Bare copper conductor, 7 strands Ⴠ Polyolefin core insulation Ⴠ Complete shield aluminium foil coated with plastic, braiding made of tin-plated copper wires Ⴠ Coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour green Structure/colour code Ⴠ (2xAWG22+2x2xAWG26) Colour code Pair AWG22: red + black Pair 1 AWG26: green + yellow Pair 2 AWG26: pink + blue Connector data RJ45 connector CAT5 Material: nickel-plated PBT/brass Contacts 30u" Au/Ni Rated voltage: 50 V DC/35 V AC Operating temperature: -20 °C to + 120 °C Mating cycles: 1000 Cover zinc die-cast zinc die-cast / PBT, blue PBT blue PBT black

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation 6FX5002-2DC00 6FX5002-2DC10

Helukabel Designation 2DC00 DESINA PUR 2DC10 DESINA PUR

Helukabel Part no. 660887 660888

Manufacturer Designation 6FX5002-2DC20

Helukabel Designation 2DC20 DESINA PUR

Helukabel Part no. 660889

U 11

Pre-assembled feedback cables for mobile use

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -20 °C to +80 °C Ⴠ Bending radius moving 15 x cable diameter ø not moving 5 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 2 million for ุ 15x cable diameter ø Ⴠ max. operating voltage 30 V Ⴠ Test voltage 500 V / 50 Hz / 1min Ⴠ Insulation resistance ุ 1 GOhm x km Ⴠ Conductor resistance Core AWG26 ื135 ohms/km Core AWG22 ื 62 ohms/km Ⴠ Characteristic impedance 0.15mm2 pairs from 1 MHz to 100 MHz 100+/-15O hm Ⴠ Operating capacitance 0.15mm2 pairs for 800 Hz rated 50 nF/km

Approbations UL/CSA

Cable structure

Application

Ⴠ 0.15 mm2 Bare copper conductor, 19 strands 0.38 mm2 Tin-plated copper conductor, 19 strands Ⴠ Polyolefin core insulation Ⴠ Complete shield aluminium foil coated with plastic, braiding made of tin-plated copper wires Ⴠ Coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour green Structure/colour code Ⴠ (2x0.38mm2)+2x(2x0.15mm2) Colour code Pair 0.38mm2: red + black Pair 1 0.15mm2: green + yellow Pair 2 0.15mm2: pink + blue Connector data RJ45 connector CAT5 Material: nickel-plated PBT/brass Contacts 30u" Au/Ni Rated voltage: 50 V DC/35 V AC Operating temperature: -20 °C to + 120 °C Mating cycles: 1000 Cover zinc die-cast zinc die-cast / PBT, blue PBT blue PBT black

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation 6FX8002-2DC00 6FX8002-2DC10

Helukabel Designation 2DC00 DESINA PUR 2DC10 DESINA PUR

Helukabel Part no. 660890 660891

Manufacturer Designation 6FX8002-2DC20

Helukabel Designation 2DC20 DESINA PUR

Helukabel Part no. 660892

U 12

Pre-assembled servo motor cables for mobile use (PVC)

Base line for use on REXROTH drive systems

Technical data

Ⴠ Wire temperature range moving -30 °C to +80 °C not moving -50 °C to +90 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 4 m/s2 Ⴠ Bending cycles 5 million for ุ 10x cable diameter ø Ⴠ Nominal voltage (UL/CSA) 1000 V Ⴠ Test voltage, power cores 4 kV Ⴠ Test voltage, signal cores 2 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Approbations Desina® (ISO 23570) UL/CSA

Cable structure

Power supply cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 6 Ⴠ PETP core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 6 Ⴠ Core insulation PETP Ⴠ Core identification Pair 1: 5.6 Pair 2: 7.8 Ⴠ Cores twisted in pairs Ⴠ Shielding aluminium/polyester foil Drain wire tin-plated copper braiding Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 85% Ⴠ PVC outer jacket Ⴠ Sheath colour, orange (RAL 2003)

Application This high quality pre-assembled motor connection cable is specially manufactured for applications with high mechanical stress. The special PVC outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Helukabel Designation motor cable 4009 PVC motor cable 4017 PVC motor cable 4039 PVC motor cable 4060 PVC motor cable 4055 PVC

Helukabel Part no. 660680 660681 660682 660683 660684

Helukabel Designation motor cable 4020 PVC motor cable 4018 PVC motor cable 4016 PVC motor cable 4119 PVC

Helukabel Part no. 660685 660686 660687 660688

U 13

Pre-assembled servo motor cables for mobile use (PUR)

Base line for use on REXROTH drive systems

Technical data

Ⴠ Wire temperature range moving -20 °C to +60 °C not moving -50 °C to +80 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 5 million for ุ 10x cable diameter ø Ⴠ Nominal voltage (UL/CSA) 1000 V Ⴠ Test voltage, power cores 4 kV Ⴠ Test voltage, signal cores 2 kV Ⴠ Insulation resistance ุ 10 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Power supply cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 6 Ⴠ PETP core insulation or high quality PP core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 6 Ⴠ PETP or high quality PP core insulation Ⴠ Core identification Pair 1: 5,6 Pair 2: 7,8 Ⴠ Cores twisted in pairs Ⴠ Shielding aluminium/polyester foil Drain wire tin-plated copper braiding Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PUR outer sheath Ⴠ Sheath colour, orange (RAL 2003)

Application This high quality pre-assembled motor connection cable is specially manufactured for applications with high mechanical stress. The special PUR outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation IKG4008 IKG4009 IKG4017 IKG4077 IKG4029 IKG4039 IKG4028 IKG4073 IKG4071 IKG4072 IKG4053 IKG4060 IKG4055 IKG4063 IKG4070 IKG4068 IKG4067 IKG4083 IKG4090 IKG4087 IKG4103 IKG4110 IKG4107 IKG4123

Helukabel Designation motor cable 4008 PUR Motorleitung 4009 PUR Motorleitung 4017 PUR Motorleitung 4077 PUR Motorleitung 4029 PUR Motorleitung 4039 PUR Motorleitung 4028 PUR Motorleitung 4073 PUR motor cable 4071 PUR Motorleitung 4072 PUR motor cable 4053 PUR motor cable 4060 PUR motor cable 4055 PUR motor cable 4063 PUR motor cable 4070 PUR motor cable 4068 PUR motor cable 4067 PUR motor cable 4083 PUR motor cable 4090 PUR motor cable 4087 PUR motor cable 4103 PUR motor cable 4110 PUR motor cable 4107 PUR motor cable 4123 PUR

Helukabel Part no. 660090 660091 660092 660093 660095 660096 660097 660099 660100 660101 660103 660104 660105 660108 660109 660110 660111 660114 660115 660116 660119 660120 660121 660124

Manufacturer Designation IKG4130 IKG4127 IKG4143 IKG4150 IKG4147 IKG4163 IKG4170 IKG4167 IKG4183 IKG4200 IKG4186 IKG4203 IKG4210 IKG4204 IKG4223 IKG4224 IKG4013 IKG4020 IKG4018 IKG4016 IKG4033 IKG4050 IKG4035 IKG4037

Helukabel Designation motor cable 4130 PUR motor cable 4127 PUR motor cable 4143 PUR motor cable 4150 PUR motor cable 4147 PUR motor cable 4163 PUR motor cable 4170 PUR motor cable 4167 PUR motor cable 4183 PUR motor cable 4200 PUR Motorleitung 4186 PUR motor cable 4203 PUR motor cable 4210 PUR motor cable 4204 PUR motor cable 4223 PUR motor cable 4224 PUR motor cable 4013 PUR motor cable 4020 PUR motor cable 4018 PUR motor cable 4016 PUR motor cable 4033 PUR motor cable 4050 PUR motor cable 4035 PUR motor cable 4037 PUR

Helukabel Part no. 660125 660126 660129 660130 660131 660134 660135 660136 660139 660140 660141 660144 660145 660146 660149 660150 660153 660154 660155 660156 660157 660158 660159 660160

Continuation Ⴇ

U 14

Pre-assembled servo motor cables for mobile use (PUR)

Base line for use on REXROTH drive systems Manufacturer Designation IKG4136 IKG4155 IKG4176 IKG4186 IKG4172 IKG4173 IKG4174 IKG4115 IKG4140 IKG4116 RKL4421 IKG4117 IKG4177 IKG4118 IKG4215 IKG4175 IKG4169 IKG4138 IKG4134 IKG4119 IKG4120 IKG4137 RKL4302 RKL4303 RKL4300 RKL4301 RKL4306 RKL4307 RKL4308 RKL4309 RKL4310

Helukabel Designation motor cable 4136 PUR motor cable 4155 PUR Motorleitung 4176 motor cable 4186 motor cable 4172 motor cable 4173 PUR motor cable 4174 motor cable 4115 motor cable 4140 motor cable 4116 PUR motor cable 4421 PUR motor cable 4117 PUR motor cable 4177 PUR motor cable 4118 PUR motor cable 4215 PUR motor cable 4175 PUR motor cable 4169 PUR motor cable 4138 PUR motor cable 4134 PUR motor cable 4119 PUR motor cable 4120 PUR motor cable 4137 PUR motor cable 4302 PUR motor cable 4303 PUR motor cable 4300 PUR motor cable 4301 PUR motor cable 4306 PUR motor cable 4307 PUR motor cable 4308 PUR motor cable 4309 PUR motor cable 4310 PUR

Helukabel Part no. 660689 660690 660691 660692 660693 660694 660695 660696 660697 660698 660699 660700 660701 660702 660703 660704 660705 660706 660707 660708 660709 660710 660627 660711 660712 660713 660714 660715 660716 660717 660718

Manufacturer Designation RKL4313 RKL4314 RKL4315 RKL4317 RKL4318 RKL4401 RKL4421 RKL4431 RKL4441 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421 RKL4421

Helukabel Designation motor cable 4313 PUR motor cable 4314 PUR motor cable 4315 PUR motor cable 4317 PUR motor cable 4318 PUR motor cable 4401 PUR motor cable 4421 PUR motor cable 4431 PUR motor cable 4441 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR motor cable 4421 PUR

Helukabel Part no. 660719 660720 660721 660722 660723 660724 660725 660726 660727 660728 660729 660730 660732 660733 660734 660735 660736 660737 660739 660740 660741 660742 660743 660744 660745 660746 660747 660748 660749 660750 660751

Dimensions and specifications may be changed without prior notice. The prefabricated cables listed here are not original parts, but accessories manufactured by the company HELUKABEL速 GmbH. The data, standards and approvals relate solely to the bulk goods used.

U 15

Pre-assembled feedback cables for mobile use (PVC)

Base line for use on REXROTH drive systems

Technical data

Ⴠ Temperature range moving -10 °C to +80 °C not moving -40 °C to +80 °C Ⴠ Bending radius moving 12 x cable diameter ø not moving 8 x cable diameter ø Ⴠ Max. acceleration 4 m/s2 Ⴠ Bending cycles 5 million for ุ 12x cable diameter ø Ⴠ Operating voltage 30 V Ⴠ Test voltage 1500 V Ⴠ Insulation resistance ุ 100 MOhm x km

Cable structure

Application

Ⴠ Copper conductors Ⴠ Polyolefin core insulation Ⴠ Complete shield, tin-plated copper braiding Ⴠ Coverage approx. 85% Ⴠ PVC outer jacket Ⴠ Sheath colour orange Structure/colour code Ⴠ (2x0.5+4x2x0.25) wh, bn, bn+gn, rd+bl, bu+vio, gy+pk Ⴠ (2x1.0+4x2x0.25) wh, bn, bn+gn, rd+bl, bu+vio, gy+pk

This high quality pre-assembled sensor connection cable is specially manufactured for applications with high mechanical stress. The special PVC outer jacket allows use in many industrial environments of general machine and plant construction.

Approbations

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

UL/CSA

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Helukabel Designation feedback cables 4374 PVC feedback cables 4042 PVC feedback cables 4375 PVC

Characteristic

Helukabel Part no. 660752 660753 660754

Helukabel Designation feedback cables 4103 PVC feedback cables 4200 PVC

Helukabel Part no. 660755 660756

U 16

Pre-assembled feedback cables for mobile use (PUR)

Base line for use on REXROTH drive systems

Technical data

Cable structure

Application This high quality pre-assembled sensor connection cable is specially manufactured for applications with high mechanical stress. The special PUR outer jacket allows use in many industrial environments of general machine and plant construction.

Approbations

Ⴠ Copper conductors Ⴠ high quality PP core insulation / polyolefin core insulation Ⴠ Complete shield, tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PUR outer sheath Ⴠ Sheath colour orange (for (2x0.5+4x2x0.25) green also possible) Structure/colour code Ⴠ (2x0.5+4x2x0.25) wh, bn, bn+gn, rd+bl, bu+vio, gy+pk Ⴠ (2x1.0+4x2x0.25) wh, bn, bn+gn, rd+bl, bu+vio, gy+pk Ⴠ (4x2x0.14+4x1.0+(4x0.14)) gy+pk, ye+vio, gn+bn, rd+bl, bu, wh/gn, bn/gn, wh, gn/bl, bu/bl,ye/bl, rd/bl

Ⴠ Temperature range moving 0 °C to +60 °C not moving -40 °C to +60 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 8 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage 300 V AC according to VDE 30 V according to UL/CSA Ⴠ Test voltage 1000 V (0.14 mm 2 0.5 kV) Ⴠ Insulation resistance ุ 100 MOhm x km UL/CSA

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation IKS4374 IKS4042 IKS4375 IKS4040 IKS4041 IKS4020 IKS4043 IKS4103

Helukabel Designation feedback cables 4374 PUR feedback cables 4042 PUR feedback cables 4375 PUR feedback cables 4040 PUR feedback cables 4041 PUR feedback cables 4020 PUR feedback cables 4043 PUR feedback cables 4103 PUR

Helukabel Part no. 660260 660757 660263 660758 660759 660266 660760 660272

Manufacturer Designation IKS0205 IKS0204 IKS0206 IKS4142 IKS4038 IKS4001 IKS4019 RKG4200

Helukabel Designation feedback cables 0205 PUR feedback cables 0204 PUR feedback cables 0206 PUR feedback cables 4142 PUR feedback cables 4038 PUR feedback cables 4001 PUR feedback cables 4019 PUR feedback cables 4200 PUR

Helukabel Part no. 660275 660276 660277 660283 660761 660313 660314 660628

U 17

Pre-assembled servo motor cables for fixed laying

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Ⴠ Temperature range moving -20 °C to +70 °C not moving -20 °C to +80 °C Ⴠ Bending radius moving 18 x cable diameter ø not moving 9 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 50,000 for ุ 18x cable diameter ø Ⴠ Nominal voltage U0/U 0.6/1kV Ⴠ Test voltage 4 kV Ⴠ Insulation resistance ุ 500 MOhm x km

Approbations

Desina® (ISO 23570) VDE UL/CSA

Cable structure

Power supply cores Ⴠ Copper conductors, bare Ⴠ high quality PP core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare Ⴠ High quality PP core insulation Ⴠ Core identification black white Ⴠ Shielding aluminium/polyester foil screened with tin-plated copper wires Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PVC outer jacket Ⴠ Sheath colour, orange (RAL 2003)

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation EWLMxxxGM-015C EWLMxxxGM-015C EWLMxxxGM-040 -

Helukabel Designation motor cable GM 015 motor cable GM 015 motor cable GM 040 motor cable GM 060

Helukabel Part no. 660334 660482 660350 660731

Manufacturer Designation EWLMxxxGM-100 EWLMxxxGM-040I EWLMxxxGM-100I

Helukabel Designation motor cable GM 100 motor cable GM 040I motor cable GM 060I motor cable GM 100I

Helukabel Part no. 660738 660762 660763 660764

U 18

Pre-assembled servo motor cables for mobile use

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Ⴠ Wire temperature range moving 0 °C to +60 °C not moving -30 °C to +80 °C Ⴠ Bending radius moving 12 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 4 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage 1,000 V Ⴠ Test voltage, power cores 3 kV Ⴠ Test voltage, control cores 1.5 kV Ⴠ Insulation resistance, power cores ุ 5000 MOhm x km Ⴠ Insulation resistance, signal cores ุ 20 MOhm x km

Approbations

Cable structure

Power supply cores Ⴠ Bare copper conductor according to DIN VDE 0295 CL. 6 Ⴠ Polyolefin polymer core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare Ⴠ Polyolefin/polymer core insulation Ⴠ Core identification black white Ⴠ Cores twisted in pairs Ⴠ Shield, tin-plated copper braiding Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour, orange (RAL 2003)

Desina® (ISO 23570) UL/CSA

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation EWLMxxxGMS-025 EWLMxxxGMS-040 -

Helukabel Designation motor cable GMS 015 motor cable GMS 025 motor cable GMS 040 motor cable GMS 060

Helukabel Part no. 660500 660648 660766 660767

Manufacturer Designation -

Helukabel Designation motor cable GMS 100 motor cable GMS 040I motor cable GMS 060I motor cable GMS 100I

Helukabel Part no. 660768 660769 660770 660771

U 19

Pre-assembled feedback cables for fixed laying

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Ⴠ Temperature range not moving -25 °C to +80 °C Ⴠ Bending radius not moving 8 x outer ø Ⴠ Operating voltage 30 V Ⴠ Test voltage 1000 V Ⴠ Insulation resistance ุ 10 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Application

Ⴠ Tinned copper conductors Ⴠ PVC or PE core insulation Ⴠ Shield, tin-plated copper braiding Ⴠ Coverage approx. 75% Ⴠ PVC outer jacket Ⴠ Sheath colour green Structure/colour code Ⴠ (3x(2x0.14)+2x(0.5)) ye+bl, gn+bl, rd+bl, wh, bl Ⴠ (4x(2x0.14)+2x(1,0) ye+gn, pk+gy, rd+bu, bl+vio, wh, bn

Characteristic

Note

Please observe the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation EWLRxxxGM-T EWLRxxxGM-T

Helukabel Designation feedback cables GM-T encoder cables GM-T

Helukabel Part no. 660335 660772

Manufacturer Designation EWLDxxxGGBS93

Helukabel Designation system cable GGBS 93

Helukabel Part no. 660773

U 20

Pre-assembled feedback cables for mobile use

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Ⴠ Temperature range moving -5 °C to +70 °C not moving -40 °C to +80 °C Ⴠ Bending radius moving 15 x cable diameter ø not moving 8 x cable diameter ø Ⴠ Max. acceleration 3 m/s2 Ⴠ Bending cycles 2 million for ุ 15x cable diameter ø Ⴠ Operating voltage 30 V Ⴠ Test voltage 1000 V

Approbations Desina® (ISO 23570) UL/CSA

Cable structure

Application

Tinned copper conductors Polyester/polyolefin core insulation Shield, tin-plated copper braiding Coverage approx. 80% PUR outer sheath Sheath colour green (0-000000-02866 orange) Structure/colour code Ⴠ (3x(2x0.14)+2x(0.5)) ye+bl, gn+bl, rd+bl, wh, bl Ⴠ (3x(2x0.14)+2x(0.5)) ye+gn, rd+gy, rd+bu, wh, bn Ⴠ (4x(2x0.14)+2x(1.0) ye+gn, pk+gy, rd+bu, bl+vio, wh, bn Ⴠ (4x(2x0.14)+2x(0.5) ye+gn, pk+gy, rd+bu, bl+vio, wh, bn

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Helukabel Designation feedback cables GMS-T

Helukabel Part no. 660445

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Helukabel Designation encoder cables GMS-T

Helukabel Part no. 660774

U 21

Pre-assembled fan cables for fixed laying

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Ⴠ Wire temperature range moving -5 °C to +70 °C not moving -40 °C to +70 °C Ⴠ Bending radius moving 8 x outer ø not moving 4 x outer ø Ⴠ Nominal voltage (HAR) U0/U 300/500V Ⴠ Nominal voltage (UL/CSA) U 600V Ⴠ Test voltage, power cores 3 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Cable structure Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Application

Bare copper conductor, fine wire stranded PVC core insulation Core identification 1, 2, 3 Earth core KVIIR ]IPPS[ PVC outer jacket Sheath colour grey

This high quality pre-assembled fan cable is specially manufactured for applications with static installation. The special PUR outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Approbations

Note

UL/CSA

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation EWLLxxxGM

Helukabel Designation fan cables GM

Helukabel Part no. 660351

U 22

Pre-assembled fan cables for mobile use

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Ⴠ Wire temperature range moving -5 °C to +80 °C not moving -40 °C to +80 °C Ⴠ Bending radius moving 8 x outer ø not moving 4 x outer ø Ⴠ Nominal voltage (UL/CSA) U 600V Ⴠ Test voltage, power cores 4 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Cable structure

Application

Ⴠ Copper conductors, bare, fine wire stranded Ⴠ PVC core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Ⴠ PUR outer sheath Ⴠ Sheath colour grey

This high quality pre-assembled fan cable is specially manufactured for applications with high mechanical stress. The special PUR outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Approbations UL/CSA

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation EWLLxxxGMS

Helukabel Designation fan cables GMS

Helukabel Part no. 660850

U 23

Pre-assembled servo motor cables for fixed laying

Base line for use on LENZE drive systems of the type L-force®

Technical data

Ⴠ Wire temperature range moving -20 °C to +70 °C not moving -20 °C to +80 °C Ⴠ Bending radius moving 18 x cable diameter ø not moving 9 x cable diameter ø Ⴠ Max. acceleration 5 m/s2 Ⴠ Bending cycles 50,000 for ุ 18x cable diameter ø Ⴠ Operating voltage (VDE) U0/U 0.6/1kV Ⴠ Test voltage 4 kV Ⴠ Insulation resistance ุ 500 MOhm x km

Approbations

Desina® (ISO 23570) VDE UL/CSA

Cable structure

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation EYP 0006 A xxxx C01 A00 EYP 0008 A xxxx C02 A00 EYP 0005 A xxxx M02 A00 EYP 0006 A xxxx M02 A00 EYP 0007 A xxxx M03 A00

Helukabel Designation motor cable 0006AC01A00 PVC motor cable 0008AC02A00 PVC motor cable 0005AM02A00 PVC motor cable 0006AM02A00 PVC motor cable 0007AM03A00 PVC

Helukabel Part no. 660776 660777 660778 660779 660780

Manufacturer Designation EYP 0008 A xxxx M03 A00 EYP 0009 A xxxx M03 A00 EYP 0003 A xxxx M01 A00 EYP 0004 A xxxx M01 A00 EYP 0005 A xxxx M01 A00

Helukabel Designation motor cable 0008AM03A00 PVC motor cable 0009AM03A00 PVC motor cable 0003AM01A00 PVC motor cable 0004AM01A00 PVC motor cable 0005AM01A00 PVC

Helukabel Part no. 660781 660782 660783 660784 660785

U 24

Pre-assembled servo motor cables for mobile use

Base line for use on LENZE drive systems of the type L-force®

Technical data

Ⴠ Wire temperature range moving 0 °C to +60 °C not moving -30 °C to +80 °C Ⴠ Bending radius moving 12 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 4 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage 1,000V Ⴠ Test voltage, power cores 3 kV Ⴠ Test voltage, control cores 1.5 kV Ⴠ Insulation resistance, power cores ุ 5000 MOhm x km Ⴠ Insulation resistance, signal cores ุ 20 MOhm x km

Approbations

Cable structure

Power supply cores Ⴠ Bare copper conductor according to DIN VDE 0295 CL. 6 Ⴠ Polyolefin polymer core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare Ⴠ Polyolefin/polymer core insulation Ⴠ Core identification black white Ⴠ Cores twisted in pairs Ⴠ Shielding screened with tin-plated copper wires Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour, orange (RAL 2003)

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36

Desina® (ISO 23570) UL/CSA

Manufacturer Designation EYP 0013 A xxxx C01 A00 EYP 0015 A xxxx C02 A00 EYP 0012 A xxxx M02 A00 EYP 0013 A xxxx M02 A00 EYP 0014 A xxxx M03 A00

Helukabel Designation motor cable 0013AC01A00 PUR motor cable 0015AC02A00 PUR motor cable 0012AM02A00 PUR motor cable 0013AM02A00 PUR motor cable 0014AM03A00 PUR

Helukabel Part no. 660786 660787 660788 660789 660790

Manufacturer Designation EYP 0015 A xxxx M03 A00 EYP 0016 A xxxx M03 A00 EYP 0010 A xxxx M01 A00 EYP 0011 A xxxx M01 A00 EYP 0012 A xxxx M01 A00

Helukabel Designation motor cable 0015AM03A00 PUR motor cable 0016AM03A00 PUR motor cable 0010AM01A00 PUR motor cable 0011AM01A00 PUR motor cable 0012AM01A00 PUR

Helukabel Part no. 660791 660792 660793 660510 660794

U 25

Pre-assembled feedback cables for fixed laying

Base line for use on LENZE drive systems of the type L-force®

Technical data

Ⴠ Temperature range not moving -25 °C to +80 °C Ⴠ Bending radius not moving 8 x outer ø Ⴠ Operating voltage 30 V Ⴠ Test voltage 1000V Ⴠ Insulation resistance ุ 10 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Application

Ⴠ Tinned copper conductors Ⴠ PVC/polyolefin core insulation Ⴠ Shield, tin-plated copper braiding Ⴠ Coverage approx. 75% Ⴠ PVC outer jacket Ⴠ Sheath colour green Structure/colour code Ⴠ (3x(2x0.14)+2x(0.5)) ye+bl, gn+bl, rd+bl, wh, bl Ⴠ (4x(2x0.14)+2x(1.0) ye+gn, pk+gy, rd+bu, bl+vio, wh, bn

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation EYD 0017 A xxxx W01 S01 EYD 0017 A xxxx W01 S02 EYD 0017 A xxxx W01 W01 EYD 0017 A xxxx W03 S01 EYD 0017 A xxxx W03 S02 EYD 0017 A xxxx W03 W01 EYF 0017 A xxxx A00 S01 EYF 0017 A xxxx A00 S02 EYF 0017 A xxxx F01 A00 EYF 0017 A xxxx F01 S01 EYF 0017 A xxxx F01 S02

Helukabel Designation feedback cables 0017AW01S01 PVC feedback cables 0017AW01S02 PVC feedback cables 0017AW01W01 PVC feedback cables 0017AW03S01 PVC feedback cables 0017AW03S02 PVC feedback cables 0017AW03W01 PVC feedback cables 0017AA00S01 PVC feedback cables 0017AA00S02 PVC feedback cables 0017AF01A00 PVC feedback cables 0017AF01S01 PVC feedback cables 0017AF01S02 PVC

Helukabel Part no. 660795 660796 660797 660798 660799 660800 660801 660802 660803 660630 660804

Manufacturer Designation EYF 0028 A xxxx A00 G02 EYF 0018 A xxxx A00 S03 EYF 0018 A xxxx A00 W02 EYF 0018 A xxxx F02 A00 EYF 0028 A xxxx F02 G02 EYF 0018 A xxxx F02 S03 EYF 0018 A xxxx F02 W02 EYF 0021 A xxxx A00 S03 EYF 0021 A xxxx F03 A00 EYF 0021 A xxxx F03 S03

Helukabel Designation feedback cables 0028AA00G02 PVC feedback cables 0018AA00S03 PVC feedback cables 0018AA00W02 PVC feedback cables 0018AF02A00 PVC feedback cables 0028AF02G02 PVC feedback cables 0018AF02S03 PVC feedback cables 0018AF02W02 PVC feedback cables 0021AA00S03 PVC feedback cables 0021AF03A00 PVC feedback cables 0021AF03S03 PVC

Helukabel Part no. 660805 660806 660807 660808 660809 660810 660811 660812 660813 660814

U 26

Pre-assembled feedback cables for mobile use

Base line for use on LENZE drive systems of the type L-force®

Technical data

Approbations

Desina® (ISO 23570) (except 0-000000-02866) UL/CSA

Cable structure

Application

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Manufacturer Designation EYD 0019 A xxxx F02 A00 EYD 0020 A xxxx A00 S04 EYF 0020 A xxxx A00 S05 EYF 0020 A xxxx F01 A00

Helukabel Designation feedback cables 0019AF02A00 PUR feedback cables 0020AA00S04 PUR feedback cables 0020AA00S05 PUR feedback cables 0020AF01A00 PUR

Helukabel Part no. 660815 660816 660817 660818

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation EYF 0020 A xxxx F01 S01 EYF 0020 A xxxx F01 S02 EYF 0022 A xxxx F03 A00

Helukabel Designation feedback cables 0020AF01S01 PUR feedback cables 0020AF01S02 PUR feedback cables 0022AF03A00 PUR

Helukabel Part no. 660819 660820 660821

U 27

Pre-assembled fan cables for fixed laying

Base line for use on LENZE drive systems of the type L-force®

Technical data

Ⴠ Wire temperature range moving -5 °C to +70 °C not moving -40 °C to +70 °C Ⴠ Bending radius moving 8 x cable diameter ø not moving 4 x cable diameter ø Ⴠ Nominal voltage (HAR) U0/U 300/500 V Ⴠ Nominal voltage (UL/CSA) U 600 V Ⴠ Test voltage, power cores 3 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Cable structure

Power supply cores Ⴠ Bare copper conductor, fine wire stranded Ⴠ PVC core insulation Ⴠ Core identification numbers Ⴠ Earth core KVIIR ]IPPS[ PVC outer jacket Sheath colour grey

Application This high quality pre-assembled fan cable is specially manufactured for applications with static installation. The special PVC outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Approbations

Note

UL/CSA

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Manufacturer Designation EYL 0001 A xxxx L01 A00

Helukabel Designation fan cables 0001AL01A00 PVC

Helukabel Part no. 660851

Manufacturer Designation EYL 0001 A xxxx L02 A00

Helukabel Designation fan cables 0001AL02A00 PVC

Helukabel Part no. 660852

U 28

Pre-assembled fan cables for mobile use

Base line for use on LENZE drive systems of the type L-force®

Technical data

Cable structure

Application

Ⴠ Copper conductors, bare, fine wire stranded Ⴠ TPE/PVC core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Ⴠ PUR outer sheath Ⴠ Sheath colour grey

Characteristic

Particularly suitable for use with small bending radii and high acceleration. These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Approbations UL/CSA

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Manufacturer Designation EYL 0002 A xxxx L01 A00

Helukabel Designation fan cables 0001AL01A00 PVC

Helukabel Part no. 660853

Manufacturer Designation EYL 0002 A xxxx L02 A00

Helukabel Designation fan cables 0002AL02A00 PVC

Helukabel Part no. 660854

U 29

Pre-assembled servo motor cables for fixed laying

Base line for use on SEW drive systems

Technical data

Ⴠ Wire temperature range not moving -40 °C to +80 °C Ⴠ Bending radius not moving 20 x cable diameter ø Ⴠ Nominal voltage (UL) 1000 V Ⴠ Nominal voltage (VDE) 0.6/1kV Ⴠ Test voltage 4 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Power supply cores Ⴠ Copper conductors, bare Ⴠ PP core insulation Ⴠ Core identification U1, V2, W3 Ⴠ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare Ⴠ PP core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Cores twisted to triple Ⴠ Shielding aluminium coated polyester foil with drain wire + copper screen Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 85% Ⴠ PVC outer jacket Ⴠ Sheath colour, orange (RAL 2003)

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Helukabel Designation motor cable 1991795 PVC 4x1,5 motor cable 1991892 PVC 4x1,5+3x1

Helukabel Part no. 660822 660823

Helukabel Designation Motorleitung 1991914 PVC 4x2,5+3x1

Helukabel Part no. 660897

U 30

Pre-assembled servo motor cables for mobile use

Base line for use on SEW drive systems

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -50 °C to +80 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 3 x cable diameter ø Ⴠ Max. acceleration 20 m/s2 for 4 m horizontal traverse path Ⴠ Bending cycles 5 million for ุ 10x cable diameter ø Ⴠ Operating voltage U0/U 600/1000 V power cores Ⴠ Operating voltage U 1000 V AC control cores Ⴠ Test voltage, power cores 4 kV Ⴠ Test voltage, control cores 4 kV Ⴠ Insulation resistance ุ 100 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Power supply cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 6 Ⴠ high quality PP core insulation Ⴠ Core identification U/L1/C/L+ V/L2 W/L3/D/LჀ Earth core KVIIR ]IPPS[ Signal cores Ⴠ Copper conductors, bare, fine wire stranded Ⴠ High quality PP core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Cores twisted to triple Ⴠ Shield, tin-plated copper braiding Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 85% Ⴠ PUR outer sheath Ⴠ Sheath colour orange (RAL 2003)

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Helukabel Designation motor cable 1991809 PUR 4x1,5 motor cable 1991825 PUR 4x2,5 motor cable 1991841 PUR 4x4 motor cable 1991868 PUR 4x6 motor cable 1991884 PUR 4x10

Helukabel Part no. 660824 660825 660826 660827 660828

Helukabel Designation motor cable 1991906 PUR 4x1,5+3x1 motor cable 1991922 PUR 4x2,5+3x1 motor cable 1991949 PUR 4x4+3x1 motor cable 1991965 PUR 4x6+3x1 motor cable 1991981 PUR 4x10+3x1

Helukabel Part no. 660829 660830 660831 660832 660833

U 31

Pre-assembled feedback cables for fixed laying

Base line for use on SEW drive systems

Technical data

Ⴠ Temperature range not moving -40 °C to +80 °C Ⴠ Bending radius not moving 20 x cable diameter ø Ⴠ Nominal voltage max. 350 V, 300 V according to UL Ⴠ Test voltage, core/core 1.5 kV Ⴠ Test voltage, core/shield 1 kV

Approbations

Cable structure

Power supply cores Ⴠ Copper conductors, bare Ⴠ PP core insulation Ⴠ Core identification colours according to DIN 47100 Ⴠ Complete shield made of tin-plated copper braiding with drain wire Ⴠ Coverage approx. 85% Ⴠ PVC outer jacket Ⴠ Sheath colour green

Desina® (ISO 23570) UL/CSA

Application This high quality pre-assembled sensor connection cable is specially manufactured for applications with static installation. The special PVC outer jacket allows use in many industrial environments of general machine and plant construction.

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Helukabel Designation feedback cables HF 13324535 PVC 6x2x0,25 feedback extension HF 1995391 PVC 6x2x0,25

Helukabel Part no. 660834 660835

Helukabel Designation feedback cables 1994875 PVC 5x2x0,25 feedback extension 1995421 PVC 5x2x0,25

Helukabel Part no. 660836 660837

U 32

Pre-assembled feedback cables for mobile use

Base line for use on SEW drive systems

Technical data

Ⴠ Temperature range moving -20 °C to +60 °C not moving -50 °C to +80 °C Ⴠ Bending radius moving 10 x cable diameter ø not moving 5 x cable diameter ø Ⴠ Max. acceleration 20 m/s2 Ⴠ Bending cycles 10 million for ุ 10x cable diameter ø Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1.5 kV

Cable structure Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Application

Copper conductors, bare PP core insulation TPE inner sheath Complete shield made of tin-plated copper braiding Coverage approx. 80% PUR outer sheath Sheath colour green Core identification colours according to DIN 47100

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Approbations

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Desina® (ISO 23570) UL/CSA

Helukabel Designation feedback cables HF 13324551 PUR 6x2x0,25 feedback extension HF 1995405 PUR 6x2x0,25

Helukabel Part no. 660838 660839

Helukabel Designation feedback cables 1994875 PVC 5x2x0,25 feedback extension 1995421 PVC 5x2x0,25

Helukabel Part no. 660840 660841

U 33

Pre-assembled servo motor cables for fixed laying

Base line for use on SEW drive systems

Technical data

Ⴠ Temperature range moving 0 °C to +60 °C not moving -20 °C to +80 °C Ⴠ Bending radius moving 20 x cable diameter ø not moving 9 x cable diameter ø Ⴠ Max. acceleration 2 m/s2 Ⴠ Bending cycles 50,000 for ุ 20x cable diameter ø Ⴠ Operating voltage, power supply cores 600/1000 V Ⴠ Test voltage, power cores 4 kV Ⴠ Insulation resistance ุ 20 MOhm x km

Approbations

Desina® (ISO 23570) UL/CSA

Cable structure

Brake motor cable Power supply cores Ⴠ Bare copper, extra fine wire conductor according to DIN VDE 0295 CL. 5 Ⴠ high quality PP core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core K KVIIR ]IPPS[ VIIR ]IPPS[ Brake cores Ⴠ Copper conductors, bare Ⴠ Core insulation LMKL UYEPMX] 44 Ⴠ Core identification black white Ⴠ Shielding aluminium/polyester foil, screened with tin-plated copper wires Motor cable Power supply cores Ⴠ Bare copper, according to IEC 60228 Cl. 6 Ⴠ Core Insulation PVC Ⴠ Core identification U/L1/C/L+ V/L2 W/L3/D/LჀ Earth core KVIIR ]IPPS[ Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PVC outer jacket Ⴠ Sheath colour, orange (RAL 2003)

Characteristic

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Helukabel Designation motor cable 1995502 PVC 4x1,5 motor cable 05904552 PVC 4x2,5

Helukabel Part no. 660842 660843

Helukabel Designation motor cable 13324853 PVC 4x1,5+2x1 motor cable 13332139 PVC 4x2,5+2x1

Helukabel Part no. 660844 660845

U 34

Pre-assembled servo motor cables for mobile use

Base line for use on SEW drive systems

Technical data

Ⴠ Temperature range moving 0 °C to +60 °C not moving -30 °C to +80 °C Ⴠ Bending radius moving 12 x cable diameter ø not moving 7 x cable diameter ø Ⴠ Max. acceleration 4 m/s2 Ⴠ Bending cycles 10 million for ุ 12x cable diameter ø Ⴠ Operating voltage, power supply cores 600/1000 V Ⴠ Test voltage, power cores 3 kV Ⴠ Test voltage, control cores 1.5 kV Ⴠ Insulation resistance ุ 500 MOhm x km

Approbations Desina® (ISO 23570) UL/CSA

Cable structure

For brake motor cables Power supply cores Ⴠ Copper conductors, bare Ⴠ Polyolefin polymer core insulation Ⴠ Core identification 1, 2, 3 Ⴠ Earth core KVIIR ]IPPS[ Brake cores Ⴠ Copper conductors, bare, fine wire stranded Ⴠ Core insulation polyester Ⴠ Core identification black white Ⴠ Shielding screened with tin-plated copper wires For motor cables Power supply cores Ⴠ Copper conductors, bare, fine wire stranded Ⴠ Core insulation polyester Ⴠ Core identification U/L1/C/L+ V/L2 W/L3/D/LჀ Earth core KVIIR ]IPPS[ Ⴠ Complete shield made of tin-plated copper braiding Ⴠ Coverage approx. 80% Ⴠ PUR outer sheath Ⴠ Sheath colour, orange (RAL 2003)

Characteristic

These pre-assembled cables can be produced in any lengths and also with customer-specific modifications.

Note

Please observe the installation instructions for laying cables in cable carriers on Page 36 and the drive or controller manufacturer´s information about maximum permitted cable length.

Helukabel Designation motor cable 05906245 PUR 4x1,5 motor cable 05906253 PUR 4x2,5

Helukabel Part no. 660846 660847

Helukabel Designation motor cable 13331221 PUR 4x1,5+2x1 motor cable 13332155 PUR 4x2,5+2x1

Helukabel Part no. 660848 660849

U 35

Pre-assembled feedback cables For use on Heidenhain measurement systems

Technical data

Ⴠ Temperature range -20 °C to +70 °C Ⴠ Max. operating voltage 50 V

Cable structure

Application

Ⴠ Tinned copper conductor, fine wire stranded Ⴠ PVC/PP core insulation Ⴠ Shielding Internal shield: tinned copper winding External shield: tinned copper winding Ⴠ PUR outer sheath Ⴠ Sheath colour black Structure/colour code Ⴠ ((5x0.14)+4x0.25+2x0.25+1x0.5) ((wh, bn, gn, ye, gy) bu, bk, rd, rd/bu, wh/bu, wh/gn, bn/gn, gy/pk)

This pre-assembled sensor cable is suitable for use on Heiderhain measurement systems (hand wheels).

Characteristic

These pre-assembled cables can be produced in any lengths and with customer-specific modifications.

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Helukabel Designation spiral cable 312879 PUR sw

Helukabel Part no. 660893

U 36

Pre-assembled adapter cables For use on Heidenhain measurement systems (hand wheels)

Technical data

Ⴠ Temperature range moving -15 °C to +60 °C not moving -30 °C to +80 °C Ⴠ Bending radius moving 15 x cable diameter ø not moving 8 x cable diameter ø Ⴠ Max. operating voltage 300 V Ⴠ Test voltage 1.5 kV Ⴠ Insulation resistance ุ 100 MOhm x km

Cable structure

Application

Ⴠ Tinned copper conductors Ⴠ SR PVC core insulation Ⴠ Complete shield made of tin-plated copper braiding Ⴠ PVC outer jacket Ⴠ Sheath colour black Structure/colour code Ⴠ internal code for UL/CSA cables bl, bn, rd, or, ye, gn

This pre-assembled sensor cable is suitable for use on Heiderhain measurement systems (hand wheels).

Characteristic

These pre-assembled cables can be produced in any lengths and with customer-specific modifications.

Note

Please observe the drive or controller manufacturer's information about maximum permitted cable length.

Helukabel Designation adapter cables 296466 PVC sw

Helukabel Part no. 660894

U 37

Project planning sheet for pre-assembled cables Description of the pre-assembled cable Male connector description

Connection diagram

R Mating face view

R Working side view

Assignment Core No./ colour

Connection diagram

Core No./ R Mating face view colour R Working side view

Cores not used

R insulate

R cut off

Cable outlet

R straight

R angled in PIN direction

Coding setting

R in direction

Coding setting

R in direction

Screen machining

outer

inner

cut off

outer R

cut off

on case

on PIN

implement with core

inner

R insulate outer screen against inner screen

R connect inner screens

R insulate inner screens against each other

R cut off outer screen, encase with sheath

R screen window

Width

Position

Special features

U 38

Project planning sheet for pre-assembled cables Customer data Company name Address

Tel

Post code, Town/City

Fax

Contact

Data for the pre-assembled cable Designation

Batch sizes/ scale quantities

Annual requirement

Delivery time/ date

Sold by the metre Designation/ description/design

Usage conditions

Sheath material

Lengths (n)

Sheath colour

Supplier

Approvals

Supplier article number

Side A

Side B

R Male connector

Designation/ Description

Quality class

Supplier

Supplier article number

R Machined open end

Designation/ Description

Stripping dimensions/ core lengths

Contacts/ Male connector

Supplier

Supplier article number

R cut ďŹ&#x201A;ush

R labelled

R not labelled

R cut ďŹ&#x201A;ush

Lettering system

Supplier

Supplier article number

Special test parameters

Packaging

U 39

R labelled

R not labelled

Photo: HELUKABEL®

ROBOFLEX-recycle The cables with this new sheath material cover all requirements for very large mechanical stresses for abrasion, tear resistance, torsion, flexing, flexibility and oil resistance. Using for automation technology, plant and machine construction, fixture construction for handling devices, welding devices and welding tongs, assembly and handling devices, machining production, welding robots and tool machines, blast furnaces and rolling mills. The completely new feature of this cable is the weld splatter resistance without the required cross-linking process.

• Our newly developed non-cross-linked thermoplastic elastomer is fully recyclable. • In contrast to this, the usual, cross-linked, thermoplastic elastomers cannot be recycled and put a not insignificant stress on our environment. • A significantly longer service life than that of existing cables on the market, because it can be used in highly flexible applications, for example on robots (torsion) and in drag chains (dynamic load).

U 40

ROBOFLEX-recycle M12 femal one end pre-assembled 3-, 4- and 5-pin

Technical data

Ⴠ Approval: UL/cUL approved Ⴠ Production in accordance with VDE standards Ⴠ Temperature range: fixed installation -40 °C to +120 °C flexible -30 °C to +120 °C Ⴠ Nominal voltage: 300 V Ⴠ Test voltage: 2000V Ⴠ Minimum bending radius: approx. 7.5 x cable diameter (for flexible installation) Ⴠ Traversing speed: max. 3.3 m/s for 5 m of horizontal traverse path length Ⴠ Acceleration: max. 5 m/s² Ⴠ Flexing and torsion cycles: min. 10 million. Ⴠ Torsional stress: +/- 360 °/m

Cable structure

Properties

Ⴠ Bare copper litz wire, 42 x 0.10 mm Ⴠ Core insulation polyester, black, blue, brown Ⴠ Cores stranded in layers Ⴠ Sheath, special mix Ⴠ weld splatter resistant, dull, low adhesion, flame retardant and self-extinguishing (as per VDE 0472 Part 804 Test method B, IEC 60332-1) Ⴠ Sheath colour: black Assembly (3-pin) colour of cores brown, blue, black AD 5,2 +/-0,2 mm Assembly (4-pin) colour of cores brown, blue, black, white AD 5,5 +/-0,2 mm Assembly (5-pin) colour of cores brown, blue, black, white, grey AD 6,0 +/-0,2 mm

Ⴠ very good resistance to oil Ⴠ as per VDE 0473 Part 811-2-1 Ⴠ good resistance to acids, alkalis and solvents Ⴠ not cross-linked Ⴠ weld splatter resistant Ⴠ recyclable Ⴠ halogen-free Ⴠ Silicone and cadmium-free Ⴠ Free of substances harmful to paint adhesion Substances Ⴠ very high mechanical load capacity Ⴠ abrasion resistant Ⴠ wear-resistant Ⴠ Highly flexible Ⴠ UV-resistant Ⴠ ROHS conformant Ⴠ CE conformant

Note

* Design for the standard 2 LEDs in the colours: yellow, green. 3 LEDs in the colours: white, yellow, green available upon request. ** Sensor cable ROBOFLEX-recycle M12 socket, angled, preassembled on one side, 5 pins. Available on request. IP67 A-coded

socket with LED Part no. 670742 670743 670744 670745 670746 670747 670748 670749 671543 671544 671546 671547 671548 671557 671550 671551 671552 671553 671473 671474 671476 671477 671478

Cable type / cross-sec. mm² ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0 16,5 24,8 49,5 82,5 165,0

Continuation Ⴇ

U 41

ROBOFLEX-recycle M12 femal one end pre-assembled 3-, 4- and 5-pin socket without LED Part no. 670722 670723 670724 670725 670738 670739 670740 670741 671438 671439 671440 671441 670718 670719 671720 670721 670734 670735 670736 670737 671434 671435 671436 671437

Cable type / cross-sec. mmÂ˛ ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0

socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0 24,8 49,5 82,5 165,0 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0 24,8 49,5 82,5 165,0

Dimensions and specifications may be changed without prior notice.

U 42

ROBOFLEX-recycle M12 sensor cable 4-pin + PE one end pre-assembled

Technical data

Cable structure

Properties

Ⴠ Bare copper litz wire, 42 x 0.10 mm Ⴠ Core insulation polyester, black, blue, brown Ⴠ Cores stranded in layers Ⴠ Sheath, special mix Ⴠ weld splatter resistant, dull, low adhesion, flame retardant and self-extinguishing (as per VDE 0472 Part 804 Test method B, IEC 60332-1) Ⴠ Sheath colour: black Assembly (5-pin) colour of cores brown, blue, black, white, green/yellow AD 6,0 +/-0,2 mm

Note

IP67 A-coded

socket one end pre-assembled with LED Part no. 672393 672394 672396 672397 672399 672403 672404 672406 672407 672409 672343 672344 672346 672347 672349 672353 672354 672356 672357 672359

Cable type / cross-sec. mm² ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug, straight plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled plug, angled socket straight socket straight socket straight socket straight socket straight socket angled socket angled socket angled socket angled socket angled

Cop. weight kg / 1000 pcs. 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0

socket one end pre-assembled, 3 LED (gn, rd, ye) Part no. 672413 672414 672416 672417 672419 672363 672364 672366 672367 672369

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket straight with LED socket angled with LED socket angled with LED socket angled with LED socket angled with LED socket angled with LED

Dimensions and specifications may be changed without prior notice.

U 43

Cop. weight kg / 1000 pcs. 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0

ROBOFLEX-recycle M12 both ends pre-assembled

Technical data

Cable structure

Properties

Ⴠ Bare copper litz wire, 42 x 0.10 mm Ⴠ Core insulation polyester, black, blue, brown Ⴠ Cores stranded in layers Ⴠ Sheath, special mix Ⴠ weld splatter resistant, dull, low adhesion, flame retardant and self-extinguishing (as per VDE 0472 Part 804 Test method B, IEC 60332-1) Ⴠ Sheath colour: black Assembly (3-pin) colour in cores brown, blue, black AD 5,2 +/-0,2 mm Assembly (4-pin) colour of cores brown, blue, black, white AD 5,5 +/-0,2 mm Assembly (5-pin) colour of cores brown, blue, black, white, grey AD 6,0 +/-0,2 mm

Note

*Design for the standard 2 LEDs in the colours: yellow, green. 3 LEDs in the colours: white, yellow ,green available upon request. ** Sensor cable ROBOFLEX-recycle M12 plug, straight and socket, angled, pre-assembled on both side, 5-pin. Available on request. IP67 A-coded

plug straight / socket angled with LED Part no. 670866 670802 670803 670804 670805 670867 670814 670815 670816 670817

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED plug straight / socket, angled with 2 LED

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0

plug straight / socket straight without LED Part no. 671341 670750 670751 670752 670753 670771 670774 670775 670776 670777 671493 671494 671496 671497 671499

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0 16,5 24,8 49,5 82,5 165,0

Continuation Ⴇ

U 44

ROBOFLEX-recycle M12 both ends pre-assembled plug straight / socket angled without LED Part no. 670757 670758 670759 670760 670761 670781 670782 670783 670784 670785 671483 671484 671486 671487 671489

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0 16,5 24,8 49,5 82,5 165,0

plug angled / socket angled without LED Part no. 670766 670767 670768 670769 670790 670791 670792 670793 671533 671534 671536 671537

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0

plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED

Dimensions and specifications may be changed without prior notice.

U 45

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0 24,8 49,5 82,5 165,0

ROBOFLEX-recycle M12 5-pin + PE both ends pre-assembled

Technical data

Cable structure

Properties

Ⴠ Bare copper litz wire, 42 x 0.10 mm Ⴠ Core insulation polyester, black, blue, brown Ⴠ Cores stranded in layers Ⴠ Sheath, special mix Ⴠ weld splatter resistant, dull, low adhesion, flame retardant and self-extinguishing (as per VDE 0472 Part 804 Test method B, IEC 60332-1) Ⴠ Sheath colour: black Assembly (5-pin) colour of cores brown, blue, black, white, green/yellow AD 6,0 +/-0,2 mm

Note

IP67 A-codiert

both ends pre-assembled without LED Part no. 672303 672304 672306 672307 672309 672443 672444 672446 672447 672449 672313 672314 672316 672317 672319

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug straight / socket straight plug straight / socket straight plug straight / socket straight plug straight / socket straight plug straight / socket straight plug angled / socket angled plug angled / socket angled plug angled / socket angled plug angled / socket angled plug angled / socket angled plug straight / socket angled plug straight / socket angled plug straight / socket angled plug straight / socket angled plug straight / socket angled

Cop. weight kg / 1000 pcs. 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0

both ends pre-assembled, 3 LED (gn, rd, ye) Part no. 672333 672334 672336 672337 672339 672373 672374 672376 672377 672379 672323 672324 672326 672327 672329

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug straight / socket straight plug straight / socket straight plug straight / socket straight plug straight / socket straight plug straight / socket straight socket angled / socket angled socket angled / socket angled socket angled / socket angled socket angled / socket angled socket angled / socket angled plug straight / socket angled plug straight / socket angled plug straight / socket angled plug straight / socket angled plug straight / socket angled

Cop. weight kg / 1000 pcs. 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0 16,5 24,8 49,5 82,5 165,0

Dimensions and specifications may be changed without prior notice.

U 46

ROBOFLEX-recycle M12 plug straight or angled, pre-assembled on one end, 3-pin, 4-pin and 5-pin

Technical data

Cable structure

Assembly (3-pin) Ⴠ Bare copper litz wire, 42 x 0.10 mm Ⴠ Core insulation polyester, black, blue, brown Ⴠ Cores stranded in layers Ⴠ Sheath, special mix Ⴠ weld splatter resistant, dull, low adhesion, flame retardant and self-extinguishing (as per VDE 0472 Part 804 Test method B, IEC 60332-1) Ⴠ Sheath colour: black Ⴠ Outer diameter 4.9 +/-0.2 mm Assembly (4-pin) Ⴠ Bare copper litz wire, 42 x 0.10 mm Ⴠ Core insulation polyester, black, brown, white, blue Ⴠ Cores stranded in layers Ⴠ Sheath, special mix Ⴠ weld splatter resistant, dull, low adhesion, flame retardant and self-extinguishing (as per VDE 0472 Part 804 Test method B, IEC 60332-1) Ⴠ Sheath colour: black Ⴠ Outer diameter 4.9 +/-0.2 mm

Part no. 670710 670711 670712 670713 670714 670715 670716 670717 670726 670727 670728 670729 670730 670731 670732 670733 671426 671427 671428 671429 671430 671431 671432 671433

Cable type / cross-sec. mm² ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0

plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled

Dimensions and specifications may be changed without prior notice.

U 47

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0 19,7 39,3 65,5 131,0 24,8 49,5 82,5 165,0 24,8 49,5 82,5 165,0

Properties Ⴠ very good resistance to oil Ⴠ as per VDE 0473 Part 811-2-1 Ⴠ good resistance to acids, alkalis and solvents Ⴠ not cross-linked Ⴠ weld splatter resistant Ⴠ recyclable Ⴠ halogen-free Ⴠ Silicone and cadmium-free Ⴠ Free of substances harmful to paint adhesion Substances Ⴠ very high mechanical load capacity Ⴠ abrasion resistant Ⴠ wear-resistant Ⴠ Highly flexible Ⴠ UV-resistant Ⴠ ROHS conformant Ⴠ CE conformant

Note

IP67 A-coded

ROBOFLEX-recycle M8 femal one end pre-assembled

Technical data

Cable structure

Properties

Note

IP67 A-coded

socket angled with 2 LED Part no. 670672 670673 670674 670675 670688 670689 670690 670691

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0

socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED socket angled with 2 LED

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0

socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED socket straight without LED socket straight without LED socket straight without LED socket straight without LED socket angled without LED socket angled without LED socket angled without LED socket angled without LED

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0

socket straight without LED Part no. 670668 670669 670670 670671 670656 670657 670658 670659 670684 670685 670686 670687 670693 670694 670695 670696

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 14,7 29,4 49,0 98,0 19,7 39,3 65,5 131,0 19,7 39,3 65,5 131,0

Dimensions and specifications may be changed without prior notice.

U 48

ROBOFLEX-recycle M8 pre-assembled on both ends

Technical data

Cable structure

Properties

Note

* Design for the standard 2 LEDs in the colours: yellow, green. IP67, A-coded

plug straight / socket angled with 2 LED Part no. 670849 670850 670851 670852 670853 670861 670862 670863 670864 670865

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0

plug straight / socket straight without LED Part no. 671356 670822 670823 670824 670825 671351 670834 670835 670836 670837

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0

Continuation Ⴇ

U 49

ROBOFLEX-recycle M8 pre-assembled on both ends plug straight / socket angled without LED Part no. 671332 670826 670827 670828 670829 671333 670838 670839 670840 670841

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0

plug angled / socket angled without LED Part no. 671334 670830 670831 670832 670833 671335 670842 670843 670844 670845

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 9,8 14,7 29,4 49,0 98,0 13,1 19,7 39,3 65,5 131,0

Dimensions and specifications may be changed without prior notice.

Cable Glands Cable glands for standard applications Plastic Glands Cable Glands of Brass Accessories Cable glands for special application conditions for electromagnetic compatibility EMC for rugged applications and special chemical resistance for high temperature use for explosive areas for special mounting conditions for special pressure conditions

You can ﬁnd cable glands in our catalogue Cable Accessories. Request it now at www.helukabel.de

U 50

ROBOFLEX-recycle M8 plug, straight or angled, pre-assembled on one side, 3-pin and 4-pin

Technical data

Cable structure

Properties

Note

IP67 A-coded

Part no. 670660 670661 670662 670663 670664 670665 670666 670667 670676 670677 670678 670679 670680 670681 670682 670683

Length m

Plug type

1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0 1,5 3,0 5,0 10,0

Dimensions and specifications may be changed without prior notice.

U 51

Cop. weight kg / 1000 pcs. 14,7 29,4 49,0 98,0 14,7 29,4 29,4 98,0 19,7 39,3 65,5 131,0 19,7 39,3 65,5 131,0

ROBOFLEX-recycle M12 sensor cable screened one end pre-assembled

Technical data

Cable structure

Properties

Bare copper stranded wire, 42 x 0.10 mm Cores stranded in layers Polyester foil taping Screening of tinned copper braid, coverage approx. 85%, D-screen for robot applications Ⴠ Special compound sheath, weld-splatter resistant, recyclable, matt, low-adhesion, flame retardant and self-extinguishing (in accordance with VDE 0472 Part 804 Test Method B, IEC 60332-1) Ⴠ Sheath colour: black Assembly (3-pin) Ⴠ Core insulation polyester, black, brown, blue, black Ⴠ Outer diameter 5,2 +/-0.2 mm Assembly (4-pin) Ⴠ Core insulation polyester, brown, blue, black, white Ⴠ Outer diameter 5.5 +/-0.2 mm Assembly (5-pin) Ⴠ Core insulation polyester, brown, blue, black, white, green Ⴠ Outer diameter 4.9 +/-0.2 mm

Ⴠ Ⴠ Ⴠ Ⴠ

Note

IP67 A-coded

plug straight pre-assembled Part no. 671893 671894 671896 671897 671899 671903 671904 671906 671907 671909 671913 671914 671916 671917 671919 671923 671924 671926 671927 671929 671933 671934 671936 671937 671939 671943 671944 671946 671947 671949

Cable type / cross-sec. mm² ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug, straight plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled plug, angled plug, straight plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled plug, angled plug, straight plug, straight plug, straight plug, straight plug, straight plug, angled plug, angled plug, angled plug, angled plug, angled

Cop. weight kg / 1000 pcs. 19,6 29,4 58,8 98,0 196,0 19,6 29,4 58,8 98,0 196,0 24,2 36,3 72,6 121,0 242,0 24,2 36,3 72,6 121,0 242,0 30,0 45,0 90,0 150,0 300,0 30,0 45,0 90,0 150,0 300,0

Continuation Ⴇ

U 52

ROBOFLEX-recycle M12 sensor cable screened one end pre-assembled socket one end pre-assembled Part no. 671873 671874 671876 671877 671879 671883 671884 671886 671887 671889 671833 671834 671836 671837 671839 671843 671844 671846 671847 671849 671854 671850 671851 671852 671853 671859 671855 671856 671857 671858

Cable type / cross-sec. mmÂ˛ ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

socket straight socket straight socket straight socket straight socket straight socket angled socket angled socket angled socket angled socket angled socket straight socket straight socket straight socket straight socket straight socket angled socket angled socket angled socket angled socket angled socket straight socket straight socket straight socket straight socket straight socket angled socket angled socket angled socket angled socket angled

Dimensions and specifications may be changed without prior notice.

U 53

Cop. weight kg / 1000 pcs. 19,6 29,4 58,8 98,0 196,0 19,6 29,4 58,8 98,0 196,0 24,2 36,3 72,6 121,0 242,0 24,2 36,3 72,6 121,0 242,0 30,0 45,0 90,0 150,0 300,0 30,0 45,0 90,0 150,0 300,0

ROBOFLEX-recycle M12 sensor cable screened both ends pre-assembled

Technical data

Cable structure

Properties

Ⴠ Ⴠ Ⴠ Ⴠ

Note

IP67 A-coded

plug / socket without LED Part no. 671953 671954 671956 671957 671759 671963 671964 671966 671967 671969 671973 671974 671976 671977 671979 671983 671984 671986 671988 671989 671993 671994 671996 671997 671999 672003 672004 672006 672007 672009 672013 672014 672016 672017 672019

Cable type / cross-sec. mm² ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34 ROBOFLEX-recycle 3 x 0,34

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,5 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket straight without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug straight / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED plug angled / socket angled without LED

Cop. weight kg / 1000 pcs. 19,6 29,4 58,8 98,0 196,0 24,2 36,3 72,6 121,0 242,0 30,0 45,0 90,0 150,0 300,0 19,6 29,4 58,8 98,0 196,0 24,2 36,3 72,6 121,0 242,0 30,0 45,0 90,0 150,0 300,0 19,6 29,4 58,8 98,0 196,0

Continuation Ⴇ

U 54

ROBOFLEX-recycle M12 sensor cable screened both ends pre-assembled plug / socket without LED Part no. 672023 672024 672026 672027 672029 672033 672034 672036 672037 672039

Cable type / cross-sec. mm² ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 4 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34 ROBOFLEX-recycle 5 x 0,34

Length m

Plug type

1,0 1,5 3,0 5,0 10,0 1,0 1,5 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 24,2 36,3 72,6 121,0 242,0 30,0 45,0 90,0 150,0 300,0

Dimensions and specifications may be changed without prior notice.

Conduits Corrugated tubes for standard applications for lager sizes scissile corrugated tubes conduit glands High ﬂexible conduits plastic conduits with spiral spring metal conduits conduits glands Conduit for heavy mechanical duty metal conduits with plastic sheat plastic conduits conduits glands for metal conduits

You can ﬁnd conduits in our catalogue Cable Accessories. Request it now at www.helukabel.de

U 55

ROBOFLEX-recycle Twin cables M12 to M12

Technical data

Cable structure

Properties

Note

* Twin cables with sensor cable ROBOFLEX recycle M12 to M8 and other configurations and lengths - available on request.

Dimensions and specifications may be changed without prior notice.

U 56

ROBOFLEX-recycle Twin cables M12 to M12

Technical data

Cable structure

Properties

Dimensions and specifications may be changed without prior notice.

U 57

Note

* Design for the standard 2 LEDs in the colours: yellow, green; 3 LEDs in the colours: white, yellow, green - available upon request. ** Twin cables with sensor cable ROBOFLEX recycle M12 to M8 and other configurations and lengths - available on request.

PVC connecting cables

Technical data

Ⴠ Temperature range flexing -5 °C to +70 °C Ⴠ Nominal voltage H03VV-F 300/700 V H03VV-F 300/700 V Ⴠ Test voltage 2000 V Ⴠ End 1: Connector Ⴠ End 2: 25 respectively 30 mm stripped with wire end ferrule

Cable structure

Note

Ⴠ Plain copper conductor, fine wire stranded to DIN VDE 0295 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ PVC core insulation Ⴠ Core identification acc. to VDE colour code Ⴠ Cores stranded in layers Ⴠ Green/yellow earth core (3 or more cores) Ⴠ PVC outer sheath

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ On request also with international approval.

Application

H03VV-F This cable is highly suitable as a hand tool connection for lightweight applications. It is often used as a connecting cable for household appliances. H05VV-F This cable is highly suitable as a hand tool connection for medium-weight applications. It can also be used in wet rooms. As a connecting cable: for machine installation.

Part no. black

white

grey

84412 84413 84420 84414 84415 84422 84424 84426 86870 87127 86765 86867 86764 84437 84440 84400 84401 87748 87137 87138 84453 84402 84403 87074 84464 84467 84470 84404 84405 87142

84416 84417 84421 84418 84419 84423 84425 84427 84430 87128 87130 84434 87575 84438 84441 84406 84407 84447 87139 87140 84454 84408 84409 87141 84465 84468 84471 84410 84411 87143

84428 84429 84431 84432 84433 84435 84436 84439 84442 87725 84446 87277 84451 84452 84455 84459 87410 84460 84466 84469 84472 84475 87503 84476

Cable type / cross-sec. mm² H03VVH2-F 2 x 0,75 H03VVH2-F 2 x 0,75 H03VVH2-F 2 x 0,75 H03VV-F 2 x 0,75 H03VV-F 2 x 0,75 H03VV-F 2 x 0,75 H03VV-F 2 x 0,75 H03VV-F 2 x 0,75 H03VV-F 2 x 0,75 H05VV-F 2 x 1,0 H05VV-F 2 x 1,0 H05VV-F 2 x 1,0 H03VV-F 3 G 0,75 H03VV-F 3 G 0,75 H03VV-F 3 G 0,75 H03VV-F 3 G 0,75 H03VV-F 3 G 0,75 H03VV-F 3 G 0,75 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,5 H05VV-F 3 G 1,5 H05VV-F 3 G 1,5 H05VV-F 3 G 1,5 H05VV-F 3 G 1,5 H05VV-F 3 G 1,5

Length m 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0

Plug type Euro plug Euro plug Euro plug Euro plug Euro plug Euro plug Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled

Cop. weight kg / 1000 pcs. 28,8 43,2 72,0 28,8 43,2 72,0 28,8 43,2 72,0 38,0 57,0 95,0 43,2 64,8 108,0 43,2 64,8 108,0 58,0 87,0 145,0 58,0 87,0 145,0 86,0 129,0 215,0 86,0 129,0 215,0

AWG-No. 18 18 18 18 18 18 18 18 18 17 17 17 18 18 18 18 18 18 17 17 17 17 17 17 16 16 16 16 16 16

Dimensions and specifications may be changed without prior notice.

U 58

Rubber connecting cables

Technical data Ⴠ Temperature range flexing -30 °C to +80 °C Ⴠ Nominal voltage H05RR-F/H05RN-F 300/500 V H07RN-F 450/750 V Ⴠ Test voltage 3000 V Ⴠ End 1: Connector Ⴠ End 2: 25 respectively 30 mm stripped with wire end ferrule

Cable structure

Note

Ⴠ Plain copper conductor, fine wire stranded to DIN VDE 0295 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ Rubber core insulation Ⴠ Core identification to VDE 0293 and HD 186 Ⴠ Cores stranded in layers Ⴠ Rubber outer sheath

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ On request also with international approval.

Application

H05RR-F Lightweight rubber-sheathed cable for use as a hand tool connection and lightweight workshop tools for light to medium-weight applications in dry and wet rooms. H05RN-F Medium-weight rubber-sheathed cable for use as a hand tool connection and lightweight workshop equipment for light to medium-weight applications in dry rooms, wet rooms outdoors and in industrial water. H07RN-F Heavyweight rubber-sheathed cable for use on heavy equipment and tools (agricultural, construction industry). For heavyweight applications in dry rooms, wet rooms, outdoors and in industrial water.

Part no. black 84481 84482 84483 87738 86961 84485 86960 87406 84487 87690 84489 84490 84492 84493 84494 86740 87145 87604 84496 84497 84498 86741 87084 84499 84653 84654 84655

Cable type / cross-sec. mm² H05RR-F 2 x 0,75 H05RR-F 2 x 0,75 H05RR-F 2 x 0,75 H05RR-F 2 x 1,0 H05RR-F 2 x 1,0 H05RR-F 2 x 1,0 H05RR-F 2 x 1,5 H05RR-F 2 x 1,5 H05RR-F 2 x 1,5 H05RR-F 3 G 0,75 H05RR-F 3 G 0,75 H05RR-F 3 G 0,75 H05RR-F 3 G 0,75 H05RR-F 3 G 0,75 H05RR-F 3 G 0,75 H07RN-F 3 G 1,0 H07RN-F 3 G 1,0 H07RN-F 3 G 1,0 H07RN-F 3 G 1,0 H07RN-F 3 G 1,0 H07RN-F 3 G 1,0 H07RN-F 3 G 1,5 H07RN-F 3 G 1,5 H07RN-F 3 G 1,5 H07RN-F 3 G 1,5 H07RN-F 3 G 1,5 H07RN-F 3 G 1,5

Length m

Plug type

3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0 3,0 5,0 10,0

Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled

Dimensions and specifications may be changed without prior notice.

U 59

Cop. weight kg / 1000 pcs. 43,2 72,0 144,0 57,6 96,0 192,0 86,4 144,0 288,0 64,8 108,0 216,0 64,8 108,0 216,0 86,4 144,0 288,0 86,4 144,0 288,0 129,6 216,0 432,0 129,6 216,0 432,0

AWG-No. 18 18 18 17 17 17 16 16 16 18 18 18 18 18 18 17 17 17 17 17 17 16 16 16 16 16 16

YELLOWFLEX - connecting cable meter marking

Technical data

Cable structure

Properties

Ⴠ Special rubber sheathed cable acc. to DIN VDE 0282 Part 4, HD 22.4 S4 Ⴠ Temperature range flexing -25 °C to +60 °C fixed installation -50 °C to +60 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 450/750 V with protected fixed installation U0/U 600/1000 V Ⴠ Highest permissible operating voltage in three-phase and one-phase a.c. systems U0/U 476/825 V in d.c. systems U0/U 619/1238 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius flexible up to 12 mm cable ø: 3x cable ø greater than 12 mm cable ø: 4 x 6 cable ø Ⴠ End 1: Plug Ⴠ End 2: 30 mm stripped with wire end ferrule

Ⴠ Bare copper conductor, fine wire to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and/or HD 383 Ⴠ Rubber core insulation, EI4 to DIN VDE 0282 part 4 Ⴠ Core colours according DIN VDE 0293-308 Ⴠ Core colour: - up to 5 cores one-coloured - up 6 and more cores, black with white numbering - 3 and above, with green-yellow earth core - 2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special outer sheath, EM2 to DIN VDE 0282 part 1 Ⴠ Sheath colour Yellow (RAL 1021) Ⴠ with meter marking, change-over in 2011

Ⴠ Tests Flame-retardant acc. to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Increased stability Ⴠ Tear-resistant Ⴠ Resistant to Atmospheric influences Hydrolysis UV-radiation Ⴠ Largely resistant to Oils and fats Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Note

Ⴠ G = with green-yellow earth core; x = without green-yellow earth core.

Application These robust special rubber sheathed cables can be used where high demands are placed, flexibility and mechanical stress. For application on construction sites, in steel works and rolling mills in heating and air-conditioning systems, in the bottling industry, in machinery and plant construction, in the chemical industry and painting systems, as well as for the professional and the hobby enthusiast. The choice of yellow as the sheath colour ensures additional safety. Can be used in potentially explosive areas acc. to DIN VDE 0165. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. orange 650950 650951 650952 650953 650958 650959 650960 650961 650954 650955 650956 650957 650962 650963 650964 650965

Cable type / cross-sec. mm² YELLOWFLEX 2 x 1,0 YELLOWFLEX 2 x 1,0 YELLOWFLEX 2 x 1,0 YELLOWFLEX 2 x 1,0 YELLOWFLEX 2 x 1,5 YELLOWFLEX 2 x 1,5 YELLOWFLEX 2 x 1,5 YELLOWFLEX 2 G 1,5 YELLOWFLEX 3 G 1,0 YELLOWFLEX 3 G 1,0 YELLOWFLEX 3 G 1,0 YELLOWFLEX 3 G 1,0 YELLOWFLEX 3 G 1,5 YELLOWFLEX 3 G 1,5 YELLOWFLEX 3 G 1,5 YELLOWFLEX 3 G 1,5

Length m

Plug type

2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0

Cop. weight kg / 1000 pcs. 38,0 57,0 95,0 190,0 58,0 87,0 145,0 290,0 58,0 87,0 145,0 290,0 86,0 129,0 215,0 430,0

AWG-No. 17 17 17 17 16 16 16 16 17 17 17 17 16 16 16 16

Dimensions and specifications may be changed without prior notice.

U 60

PUR connecting cables, orange

Technical data

Ⴠ Temperature range -40 °C to +90 °C Ⴠ Nominal voltage H05BQ-F 300/500 V H07BQ-F 450/750 V Ⴠ Test voltage 3000 V Ⴠ End 1: Plug Ⴠ End 2: 30 mm stripped with wire end ferrule

Cable structure

Note

Ⴠ Tinned copper conductor, fine wire stranded Ⴠ Rubber core insulation Ⴠ Cores stranded Ⴠ Cores colour coded to VDE 0293 Ⴠ PUR outer sheath orange

Ⴠ G = with green-yellow earth core x = without green-yellow earth core Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application These cables can be used for medium mechanical loads in dry, damp or wet environments, e.g. for connecting agricultural and commercial equipment and heaters provided there is no danger of contact with the hot parts or by radiation of heat. These robust and flexible cables are used for electrical tools such as drills and hand-held circular saws, as well as for portable motors and machinery in agriculture, at building sites, docks and refrigeration plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. orange 84656 87802 84657 84658 84663 84664 84665 84666 84669 84670 86989 84671 84659 84660 84661 84662 84667 86775 86774 84668 84672 86782 87548 84673

Cable type / cross-sec. mm² H05BQ-F 2 x 0,75 H05BQ-F 2 x 0,75 H05BQ-F 2 x 0,75 H05BQ-F 2 x 0,75 H05BQ-F 2 x 1,0 H05BQ-F 2 x 1,0 H05BQ-F 2 x 1,0 H05BQ-F 2 x 1,0 H07BQ-F 2 x 1,5 H07BQ-F 2 x 1,5 H07BQ-F 2 x 1,5 H07BQ-F 2 x 1,5 H05BQ-F 3 G 0,75 H05BQ-F 3 G 0,75 H05BQ-F 3 G 0,75 H05BQ-F 3 G 0,75 H05BQ-F 3 G 1,0 H05BQ-F 3 G 1,0 H05BQ-F 3 G 1,0 H05BQ-F 3 G 1,0 H07BQ-F 3 G 1,5 H07BQ-F 3 G 1,5 H07BQ-F 3 G 1,5 H07BQ-F 3 G 1,5

Length m

Plug type

2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0 2,0 3,0 5,0 10,0

Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector Central contour connector PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight

Dimensions and specifications may be changed without prior notice.

U 61

Cop. weight kg / 1000 pcs. 28,8 43,2 72,0 144,0 38,4 57,6 96,0 192,0 58,0 87,0 145,0 290,0 43,2 64,8 108,0 216,0 58,0 87,0 145,0 290,0 86,0 129,0 215,0 430,0

AWG-No. 18 18 18 18 17 17 17 17 16 16 16 16 18 18 18 18 17 17 17 17 16 16 16 16

Extensions / Supply cables

CEE-Extensions / Cold equipment /

PVC-Extensions

CEE-Extensions Part no. 84688 84689 87164 84690 84691 87416

Cable type / cross-sec. mm² H07RN-F 5 G 1,5 H07RN-F 5 G 1,5 H07RN-F 5 G 1,5 H07RN-F 5 G 2,5 H07RN-F 5 G 2,5 H07RN-F 5 G 2,5

Length m

Cable colour

Plug 1

Plug 2

AWG-No.

5,0 10,0 25,0 5,0 10,0 25,0

black black black black black black

CEE connector 16A CEE connector 16A CEE connector 16A CEE connector 32A CEE connector 32A CEE connector 32A

CEE coupling 16A CEE coupling 16A CEE coupling 16A CEE coupling 32A CEE coupling 32A CEE coupling 32A

16 16 16 14 14 14

Cable colour

Plug 1

Plug 2

AWG-No.

black grey black grey black grey black grey

PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled PROTECTED PLUG, angled

Cold device socket Cold device socket Cold device socket Cold device socket Cold device socket Cold device socket Cold device socket Cold device socket

18 18 18 18 17 17 17 17

Cable colour

Plug 1

Plug 2

AWG-No.

white white white

PROTECTED PLUG, straight PROTECTED PLUG, straight PROTECTED PLUG, straight

PROTECTED PLUG coupling PROTECTED PLUG coupling PROTECTED PLUG coupling

16 16 16

Cold equipments + PVC-Extensions Part no. 87476 86762 84674 87845 87196 84675 87549 84676

Cable type / cross-sec. mm² H05VV-F 3 G 0,75 H05VV-F 3 G 0,75 H05VV-F 3 G 0,75 H05VV-F 3 G 0,75 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0 H05VV-F 3 G 1,0

Length m

Cable type / cross-sec. mm² H05VV-F 3 G 1,5 H05VV-F 3 G 1,5 H05VV-F 3 G 1,5

Length m

2,0 2,0 3,0 3,0 2,0 2,0 3,0 3,0

Part no. 87445 87919 84178

2,0 3,0 5,0

Dimensions and specifications may be changed without prior notice.

U 62

Front connecting cables for Simatic® S7

Cable structure

Properties

Ⴠ Cable cores 0,75 mm² in dark blue (RAL 5010) Ⴠ Printed characters in white Ⴠ Numbers according to allocation in the plug Ⴠ Original front connector can be completely allocated Ⴠ Cores cut flush Ⴠ Customised pre-assembly possible

Advantages Ⴠ Tremendous time savings Ⴠ Quick wiring Ⴠ Considerably easier troubleshooting Ⴠ Customised pre-assembled cable

Note

Ⴠ Other lengths, dimensions, colours and specials conditions possible on request

Application These pre-assembled cables with pre-wired front connectors are highly suitable for Simatic S7 programmable logic controllers (PLC). As opposed to past days when you had to cut to length, strip, crimp, screw in and mark, pre-wired front connectors offer the customer a host of advantages for the Simatic S7 system.

Part no. Front connector, 650091 650200 650201 84867 84868 84869 650202 650203 650088 Front connector, 650092 650204 650205 84870 84871 84872 650206 650207 650086 Front connector, 650208 650209 650210 650211 650212 650213 84873 84874 84875

Connection type 20-pole Screw fitting version Screw fitting version Screw fitting version Spring version Spring version Spring version Crimp version Crimp version Crimp version 40-pole Screw fitting version Screw fitting version Screw fitting version Spring version Spring version Spring version Crimp version Crimp version Crimp version 48-pole Screw fitting version Screw fitting version Screw fitting version Spring version Spring version Spring version Crimp version Crimp version Crimp version

Length m

AWG-No.

2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0

324,0 468,0 756,0 324,0 468,0 756,0 324,0 468,0 756,0

18 18 18 18 18 18 18 18 18

2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0

648,0 936,0 1512,0 648,0 936,0 1512,0 648,0 936,0 1512,0

18 18 18 18 18 18 18 18 18

2,0 3,0 5,0 2,0 3,0 5,0 2,0 3,0 5,0

746,0 1077,0 1739,0 746,0 1077,0 1739,0 746,0 1077,0 1739,0

18 18 18 18 18 18 18 18 18

Dimensions and specifications may be changed without prior notice.

U 63

Cop. weight kg / 1000 pcs.

Spiral Cables

Photo: HELUKABEL速

Spiral Cables

Spiral Cables The use of spiral cables is necessary in nearly all market segments. Whether in the communications sector, medical engineering, the automotive industry, mechanical and plant engineering, etc. or as supply wires for the lamp industry - spiral cables are used everywhere. Along with the electrical/mechanical uses, spiral cables are frequently also an excellent solution for designing the optical appearance. When using PVC or PUR spiral cables, it is often possible to match the supply wire to the object. Copper-shielded spiral cables can also be supplied. PVC spiral cable: Low mechanical and chemical tolerance, medium recoil strength, appearance (various colors possible). PUR spiral cable: The ideal solution in most cases. Excellent chemically, mechanically, thermally and in appearance (various colors possible). Very good recoil strength.

Contents Description PVC spiral cables ................................................................................................................................................................................. PUR spiral cables black ....................................................................................................................................................................... PUR spiral cables orange .................................................................................................................................................................... PUR electronic spiral cables unscreened ...........................................................................................................................................

PUR electronic spiral cables screened ...............................................................................................................................................

Page V 4 V 5 V 7 V 9

V 11

PVC spiral cables

Technical data

Cable structure

Note

Ⴠ Temperature range -5 °C to +70 °C Ⴠ Nominal voltage H03VV-F 300/300 V (up to 1mm2) H05VV-F 300/500 V (from 1,5mm2) Ⴠ Test voltage 2000 V Ⴠ Expansion ratio 1:3 Ⴠ straight ends 200/200 mm

Ⴠ Bare copper, fine wire conductors to VDE 0295 cl. 5 Ⴠ PVC core insulation Ⴠ Cores stranded Ⴠ Cores colour coded to VDE 0293 Ⴠ PVC outer sheath

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ As well in axial construction Ⴠ On request closed spiral lengths up to max. 5000 mm possible.

Application Ⴠ Lighting industry Ⴠ Data installations Ⴠ Shops

Part no. black

white

Cross-section mm²

84500 84502 84504 84506 84508 84509 84510 84517 84519 84521 84523 84525 84526 84527 84534 84536 84538 84540 84542 84543 84544 84585 84587 84589 84591 84593 84594 84595 84602 84604 84606 84608 84610 84611 84612

84700 84702 84704 84706 84708 84709 84710 84717 84719 84721 84723 84725 84726 84727 84734 84736 84738 84740 84742 84743 84744 84785 84787 84789 84791 84793 84794 84795 84802 84804 84806 84808 84810 84811 84812

2 x 0,75 2 x 0,75 2 x 0,75 2 x 0,75 2 x 0,75 2 x 0,75 2 x 0,75 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5

Spiral length unexpanded (WL in mm) 200 400 600 800 1000 1200 1400 200 400 600 800 1000 1200 1400 200 400 600 800 1000 1200 1400 200 400 600 800 1000 1200 1400 200 400 600 800 1000 1200 1400

Cable Ø approx. mm 6,2 6,2 6,2 6,2 6,2 6,2 6,2 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 7,7 7,7 7,7 7,7 7,7 7,7 7,7 8,5 8,5 8,5 8,5 8,5 8,5 8,5

Spiralouter Ø approx. mm 21,4 21,4 21,4 21,4 21,4 21,4 21,4 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 22,2 26,4 26,4 26,4 26,4 26,4 26,4 26,4 29,0 29,0 29,0 29,0 29,0 29,0 29,0

Cop. weight kg / 1000 pcs. 34,6 63,4 92,2 121,0 149,8 178,6 207,4 51,9 95,1 138,3 181,5 224,7 267,8 311,1 43,2 65,3 122,8 161,3 199,7 238,1 276,5 69,6 127,0 185,6 243,6 301,6 359,6 417,6 103,2 189,2 275,2 361,2 447,2 533,2 619,2

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16

Dimensions and specifications may be changed without prior notice.

PUR spiral cables black

Technical data

Cable structure

Note

Ⴠ Temperature range -25 °C to +70 °C Ⴠ Nominal voltage H05BQ-F 300/500 V (up to 1mm2) H07BQ-F 450/750 V (from 1,5mm2) Ⴠ Test voltage 2000/2500 V Ⴠ Expansion ratio 1:4 Ⴠ straight ends 200/200 mm

Ⴠ Plain copper conductor, fine wire stranded to DIN VDE 0295 cl. 5 Ⴠ EPDM core insulation Ⴠ VDE-approved cable Ⴠ PUR outer sheath Ⴠ Colour black

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ As well in axial construction Ⴠ On request closed spiral lengths up to max. 5000 mm possible.

Application Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Machine Construction Electrical Tools Building Industry Handling Equipment Entertainment Equipment

Part no. black

Cross-section mm²

86303 86306 86308 86311 86315 86319 86322 86324 86327 86331 86335 86338 86340 86343 86347 86351 86354 86356 86359 86363 86367 86370 86372 86375 86379 84903 84906 84908 84911 84915 86383 86386 86388 86391 86395 86399 86402 86404 86407 86411

2 x 0,75 2 x 0,75 2 x 0,75 2 x 0,75 2 x 0,75 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75 3 G 0,75 4 G 0,75 4 G 0,75 4 G 0,75 4 G 0,75 4 G 0,75 5 G 0,75 5 G 0,75 5 G 0,75 5 G 0,75 5 G 0,75 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0 3 G 1,0 3 G 1,0 3 G 1,0 3 G 1,0 3 G 1,0 4 G 1,0 4 G 1,0 4 G 1,0 4 G 1,0 4 G 1,0 5 G 1,0 5 G 1,0 5 G 1,0 5 G 1,0 5 G 1,0

Spiral length unexpanded (WL in mm) 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000

Cable Ø approx. mm 6,5 6,5 6,5 6,5 6,5 7,1 7,1 7,1 7,1 7,1 7,9 7,9 7,9 7,9 7,9 8,6 8,6 8,6 8,6 8,6 6,8 6,8 6,8 6,8 6,8 7,2 7,2 7,2 7,2 7,2 7,8 7,8 7,8 7,8 7,8 9,0 9,0 9,0 9,0 9,0

Spiralouter Ø approx. mm 23,0 23,0 23,0 23,0 23,0 25,2 25,2 25,2 25,2 25,2 28,8 28,8 28,8 28,8 28,8 31,2 31,2 31,2 31,2 31,2 24,6 24,6 24,6 24,6 24,6 26,4 26,4 26,4 26,4 26,4 28,6 28,6 28,6 28,6 28,6 32,0 32,0 32,0 32,0 32,0

Cop. weight kg / 1000 pcs. 77,8 149,8 207,4 293,8 437,8 116,7 224,7 311,1 440,6 656,6 156,6 301,6 417,6 591,6 881,6 194,4 374,4 518,4 734,4 1094,4 103,7 199,7 276,5 391,7 583,7 156,6 301,6 417,6 591,6 881,6 207,4 399,4 553,0 783,4 1167,4 259,2 499,2 691,2 979,2 1459,2

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Continuation Ⴇ

PUR spiral cables black Part no. black

Cross-section mm²

86415 86418 86420 86423 86427 86463 86466 86468 86471 86475 84919 84922 84924 84927 84931 84951 84954 84956 84959 84963 84967 84970 84972 84975 84979 86479 86482 86484 86487 86491

7 G 1,0 7 G 1,0 7 G 1,0 7 G 1,0 7 G 1,0 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 5 G 1,5 5 G 1,5 5 G 1,5 5 G 1,5 5 G 1,5 7 G 1,5 7 G 1,5 7 G 1,5 7 G 1,5 7 G 1,5 3 G 2,5 3 G 2,5 3 G 2,5 3 G 2,5 3 G 2,5

Spiral length unexpanded (WL in mm) 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000 500 1000 1400 2000 3000

Cable Ø approx. mm 11,1 11,1 11,1 11,1 11,1 8,5 8,5 8,5 8,5 8,5 8,9 8,9 8,9 8,9 8,9 10,9 10,9 10,9 10,9 10,9 12,2 12,2 12,2 12,2 12,2 10,6 10,6 10,6 10,6 10,6

Spiralouter Ø approx. mm 39,0 39,0 39,0 39,0 39,0 30,0 30,0 30,0 30,0 30,0 32,8 32,8 32,8 32,8 32,8 38,8 38,8 38,8 38,8 38,8 46,4 46,4 46,4 46,4 46,4 38,2 38,2 38,2 38,2 38,2

Cop. weight kg / 1000 pcs. 361,8 696,8 964,8 1366,8 2036,8 156,6 301,6 417,6 591,6 881,6 232,2 447,2 619,2 877,2 1307,2 388,8 748,8 1036,8 1468,8 2188,8 545,4 1050,4 1454,1 2060,4 3070,4 388,8 748,8 1036,8 1468,8 2188,8

AWG-No. 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14

Dimensions and specifications may be changed without prior notice.

PUR spiral cables orange

Technical data

Cable structure

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Note

Plain copper conductor, fine wire stranded EPDM core insulation VDE-approved cable PUR outer sheath Sheath colour orange

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ As well in axial construction Ⴠ On request closed spiral lengths up to max. 5000 mm possible.

Application Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Machine Construction Electrical Tools Building Industry Handling Equipment Entertainment Equipment

Part no. orange

Cross-section mm²

85221 85223 85226 85229 85236 85238 85240 85243 85246 85253 85255 85257 85260 85263 85270 85272 85274 85277 85280 85287 85289 85291 85294 85297 85304 85306 85308 85311 85314 85321 85323 85325 85328 85331 85338 85340 85342 85345 85348 85355

Spiral length unexpanded (WL in mm) 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000

Cable Ø approx. mm 6,5 6,5 6,5 6,5 6,5 7,1 7,1 7,1 7,1 7,1 7,9 7,9 7,9 7,9 7,9 8,6 8,6 8,6 8,6 8,6 6,8 6,8 6,8 6,8 6,8 7,2 7,2 7,2 7,2 7,2 7,8 7,8 7,8 7,8 7,8 9,0 9,0 9,0 9,0 9,0

Cop. weight kg / 1000 pcs. 59,0 77,8 149,8 221,8 437,8 73,5 116,7 224,7 332,6 656,6 98,6 156,6 301,6 446,6 881,6 122,4 194,4 374,4 554,4 1094,4 65,3 103,7 199,7 295,7 583,7 98,6 156,6 301,6 446,6 881,6 130,6 207,4 399,4 591,4 1167,4 163,2 259,2 499,2 739,2 1459,2

AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Continuation Ⴇ

PUR spiral cables orange Part no. orange

Cross-section mm²

85357 85359 85362 85365 85372 85374 85376 85379 85382 85389 85408 85410 85413 85416 85423 85425 85427 85430 85433 85440 85442 85444 85447 85450 85457 85459 85461 85464 85467 85474 85493 85495 85498 85501 85508

2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 2 x 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 3 G 1,5 5 G 1,5 5 G 1,5 5 G 1,5 5 G 1,5 5 G 1,5 7 G 1,5 7 G 1,5 7 G 1,5 7 G 1,5 7 G 1,5 12 G 1,5 12 G 1,5 12 G 1,5 12 G 1,5 12 G 1,5 3 G 2,5 3 G 2,5 3 G 2,5 3 G 2,5 3 G 2,5 5 G 2,5 5 G 2,5 5 G 2,5 5 G 2,5 5 G 2,5

Spiral length unexpanded (WL in mm) 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000 300 500 1000 1500 3000

Cable Ø approx. mm 8,5 8,5 8,5 8,5 8,5 8,9 8,9 8,9 8,9 8,9 10,9 10,9 10,9 10,9 10,9 12,6 12,6 12,6 12,6 12,6 16,6 16,6 16,6 16,6 16,6 10,6 10,6 10,6 10,6 10,6 13,2 13,2 13,2 13,2 13,2

Spiralouter Ø approx. mm 30,0 30,0 30,0 30,0 30,0 32,8 32,8 32,8 32,8 32,8 38,8 38,8 38,8 38,8 38,8 46,4 46,4 46,4 46,4 46,4 65,2 65,2 65,2 65,2 65,2 38,2 38,2 38,2 38,2 38,2 48,4 48,4 48,4 48,4 48,4

Cop. weight kg / 1000 pcs. 98,6 156,6 301,6 446,6 881,6 146,2 232,2 447,2 662,2 1307,2 244,8 388,8 748,8 1108,8 2188,8 343,4 545,4 1050,4 1555,4 3070,4 588,2 934,2 1799,2 2664,2 5259,2 244,8 388,8 748,8 1108,8 2188,8 408,0 648,0 1248,0 1848,0 3648,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14

Dimensions and specifications may be changed without prior notice.

PUR electronic spiral cables unscreened

Technical data

Cable structure

Note

Ⴠ Temperature range -25 °C to +70 °C Ⴠ Nominal voltage 300 V (up to 0,14 mm²) 500 V (from 0,25 mm²) Ⴠ Test voltage 1000 V Ⴠ Expansion ratio 1:4 Ⴠ straight ends 200/200 mm

Ⴠ Bare copper, fine wire conductor to VDE 0295 cl. 6, IEC 60228 cl. 6 Ⴠ TPE-E core insulation Ⴠ Core identification to DIN 47100 Ⴠ Cores stranded in layers Ⴠ PUR outer sheath Ⴠ Colour black

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ As well in axial construction Ⴠ On request closed spiral lengths up to max. 5000 mm possible.

Application Ⴠ Control technology use

Part no. black

Cross-section mm²

85550 85551 85552 85555 85566 85567 85568 85571 85574 85575 85576 85579 85582 85583 85584 85587 85590 85591 85592 85595 85598 85599 85600 85603 85638 85639 85640 85643 85654 85655 85656 85659 85662 85663 85664 85667 85670 85671 85672 85675

2 x 0,14 2 x 0,14 2 x 0,14 2 x 0,14 4 x 0,14 4 x 0,14 4 x 0,14 4 x 0,14 5 x 0,14 5 x 0,14 5 x 0,14 5 x 0,14 6 x 0,14 6 x 0,14 6 x 0,14 6 x 0,14 7 x 0,14 7 x 0,14 7 x 0,14 7 x 0,14 8 x 0,14 8 x 0,14 8 x 0,14 8 x 0,14 2 x 0,25 2 x 0,25 2 x 0,25 2 x 0,25 4 x 0,25 4 x 0,25 4 x 0,25 4 x 0,25 5 x 0,25 5 x 0,25 5 x 0,25 5 x 0,25 6 x 0,25 6 x 0,25 6 x 0,25 6 x 0,25

Spiral length unexpanded (WL in mm) 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000

Cable Ø approx. mm 3,5 3,5 3,5 3,5 4,0 4,0 4,0 4,0 4,4 4,4 4,4 4,4 4,9 4,9 4,9 4,9 5,2 5,2 5,2 5,2 5,4 5,4 5,4 5,4 3,9 3,9 3,9 3,9 4,6 4,6 4,6 4,6 5,4 5,4 5,4 5,4 5,5 5,5 5,5 5,5

Spiralouter Ø approx. mm 13,0 13,0 13,0 13,0 14,0 14,0 14,0 14,0 15,8 15,8 15,8 15,8 17,8 17,8 17,8 17,8 18,4 18,4 18,4 18,4 19,8 19,8 19,8 19,8 13,8 13,8 13,8 13,8 17,2 17,2 17,2 17,2 19,8 19,8 19,8 19,8 20,0 20,0 20,0 20,0

Cop. weight kg / 1000 pcs. 9,2 11,9 15,6 28,1 18,4 23,8 29,2 56,2 22,8 29,5 36,2 69,7 27,5 36,7 43,8 84,2 32,0 42,4 50,8 97,8 36,7 47,5 58,3 112,3 16,3 21,1 25,9 49,9 36,7 42,2 51,8 99,8 40,8 52,8 64,8 124,8 48,9 63,4 77,8 149,8

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

Continuation Ⴇ

PUR electronic spiral cables unscreened Part no. black

Cross-section mm²

85686 85687 85688 85691 85702 85703 85704 85707 85726 85727 85728 85731 85742 85743 85744 85747 85758 85759 85760 85763 85774 85775 85776 85779 85790 85791 85792 85795

8 x 0,25 8 x 0,25 8 x 0,25 8 x 0,25 12 x 0,25 12 x 0,25 12 x 0,25 12 x 0,25 2 x 0,5 2 x 0,5 2 x 0,5 2 x 0,5 4 x 0,5 4 x 0,5 4 x 0,5 4 x 0,5 6 x 0,5 6 x 0,5 6 x 0,5 6 x 0,5 8 x 0,5 8 x 0,5 8 x 0,5 8 x 0,5 12 x 0,5 12 x 0,5 12 x 0,5 12 x 0,5

Spiral length unexpanded (WL in mm) 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000

Cable Ø approx. mm 6,4 6,4 6,4 6,4 6,9 6,9 6,9 6,9 4,6 4,6 4,6 4,6 5,0 5,0 5,0 5,0 6,2 6,2 6,2 6,2 7,4 7,4 7,4 7,4 8,2 8,2 8,2 8,2

Spiralouter Ø approx. mm 23,8 23,8 23,8 23,8 24,8 24,8 24,8 24,8 16,2 16,2 16,2 16,2 18,0 18,0 18,0 18,0 22,4 22,4 22,4 22,4 26,8 26,8 26,8 26,8 29,4 29,4 29,4 29,4

Cop. weight kg / 1000 pcs. 65,3 84,5 103,7 199,7 97,9 126,7 155,5 299,5 32,6 42,3 51,8 99,8 65,3 84,5 103,7 201,8 97,9 126,7 155,5 299,5 130,6 169,0 207,4 399,4 195,8 254,3 311,1 599,1

AWG-No. 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice.

V 10

PUR electronic spiral cables screened

Technical data

Cable structure

Note

Ⴠ Temperature range -25 °C to +70 °C Ⴠ Nominal voltage 300 V (up to 0,14 mm²) 500 V (from 0,25 mm²) Ⴠ Test voltage 2000 V Ⴠ Expansion ratio 1:4 Ⴠ straight ends 200/200 mm

Ⴠ Bare copper, fine wire conductor to VDE 0295 cl. 6 and IEC 60228 cl. 6 Ⴠ TPE-E core insulation Ⴠ Core identification to DIN 47100 Ⴠ Cores stranded in layers Ⴠ Overall screening Ⴠ PUR sheath Ⴠ Colour black

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ As well in axial construction Ⴠ On request closed spiral lengths up to max. 5000 mm possible.

Application Ⴠ Control technology use

Part no. black

Cross-section mm²

85900 85901 85902 85905 600154 600155 600156 600157 85916 85917 85918 85921 85924 85925 85926 85929 85932 85933 85934 85937 85940 85941 85942 85945 85948 85949 85950 85953 85980 85981 85982 85985 85988 85989 85990 85993 85996 85997 85998 86001

2 x 0,14 2 x 0,14 2 x 0,14 2 x 0,14 3 x 0,14 3 x 0,14 3 x 0,14 3 x 0,14 4 x 0,14 4 x 0,14 4 x 0,14 4 x 0,14 5 x 0,14 5 x 0,14 5 x 0,14 5 x 0,14 6 x 0,14 6 x 0,14 6 x 0,14 6 x 0,14 7 x 0,14 7 x 0,14 7 x 0,14 7 x 0,14 8 x 0,14 8 x 0,14 8 x 0,14 8 x 0,14 2 x 0,25 2 x 0,25 2 x 0,25 2 x 0,25 4 x 0,25 4 x 0,25 4 x 0,25 4 x 0,25 5 x 0,25 5 x 0,25 5 x 0,25 5 x 0,25

Cable Ø approx. mm 3,8 3,8 3,8 3,8 4,1 4,1 4,1 4,1 4,6 4,6 4,6 4,6 4,6 4,6 4,6 4,6 5,2 5,2 5,2 5,2 5,5 5,5 5,5 5,5 5,6 5,6 5,6 5,6 4,5 4,5 4,5 4,5 5,0 5,0 5,0 5,0 5,4 5,4 5,4 5,4

Spiralouter Ø approx. mm 13,6 13,6 13,6 13,6 15,2 15,2 15,2 15,2 16,2 16,2 16,2 16,2 17,2 17,2 17,2 17,2 19,4 19,4 19,4 19,4 20,0 20,0 20,0 20,0 20,2 20,2 20,2 20,2 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 19,8 19,8 19,8 19,8

Cop. weight kg / 1000 pcs. 30,6 39,6 48,6 93,6 44,2 55,8 67,5 135,0 47,6 61,6 75,6 145,6 54,4 70,4 86,4 166,4 64,6 83,6 102,6 197,6 68,0 88,0 108,0 208,0 74,8 96,8 118,8 228,8 51,0 66,0 81,0 156,0 74,8 96,8 118,8 228,8 85,0 110,0 135,0 260,0

AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24

Continuation Ⴇ

V 11

PUR electronic spiral cables screened Part no. black

Cross-section mm²

86004 86005 86006 86009 86012 86013 86014 86017 86020 86021 86022 86025 86036 86037 86038 86041 86044 86045 86046 86049 86052 86053 86054 86057 86060 86061 86062 86065 86068 86069 86070 86073

6 x 0,25 6 x 0,25 6 x 0,25 6 x 0,25 8 x 0,25 8 x 0,25 8 x 0,25 8 x 0,25 12 x 0,25 12 x 0,25 12 x 0,25 12 x 0,25 2 x 0,5 2 x 0,5 2 x 0,5 2 x 0,5 4 x 0,5 4 x 0,5 4 x 0,5 4 x 0,5 6 x 0,5 6 x 0,5 6 x 0,5 6 x 0,5 8 x 0,5 8 x 0,5 8 x 0,5 8 x 0,5 12 x 0,5 12 x 0,5 12 x 0,5 12 x 0,5

Spiral length unexpanded (WL in mm) 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000 300 400 500 1000

Cable Ø approx. mm 5,7 5,7 5,7 5,7 6,5 6,5 6,5 6,5 7,1 7,1 7,1 7,1 5,5 5,5 5,5 5,5 5,8 5,8 5,8 5,8 7,0 7,0 7,0 7,0 8,0 8,0 8,0 8,0 8,8 8,8 8,8 8,8

Spiralouter Ø approx. mm 20,4 20,4 20,4 20,4 23,0 23,0 23,0 23,0 26,2 26,2 26,2 26,2 20,0 20,0 20,0 20,0 21,6 21,6 21,6 21,6 26,0 26,0 26,0 26,0 29,0 29,0 29,0 29,0 31,6 31,6 31,6 31,6

Cop. weight kg / 1000 pcs. 102,0 132,0 162,0 312,0 119,0 154,0 189,0 364,0 170,0 220,0 270,0 520,0 78,2 101,2 124,2 239,2 153,0 198,0 243,0 648,0 231,2 299,2 367,2 707,2 289,0 374,0 459,0 884,0 380,8 492,8 604,8 1164,8

AWG-No. 24 24 24 24 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Dimensions and specifications may be changed without prior notice.

V 12

Enquiry Spiral Cable HELUKABEL® GmbH Export Dept. Dieselstraße 8-12 71282 Hemmingen Germany

Sender (stamp)

Phone +49 7150 9209-384 / -771 / -392 Fax +49 7150 81786

Contact

info@helukabel. de www.helukabel.de Enquiry

Phone

Fax

No.

Requirement

Date

yearly requirement approx.

pcs

once

continuous pcs

... also available with ready moulded or mounted plugs

1/ :/ :' D[LDO

.' WDQJHQWLDO 6

If you should require a special design please enclose a sketch

1. Sheath type

PVC

PUR

2. Outer sheath colour 3. Type

No. of cores x cross section

4. Screen

mm²

yes:

5. Spiral length

(WL closed)

6. Max. elongation

(extended spiral)

7. Spiral outer diameter

8. Internal diameter

9. End lengths

(axial or tangential) S1

mm²

Comments

Characteristics PVC (Polyvinylchlorid) PVC spiral cables offer a high degree of economy. They are suitable for installation wherever a light duty cable is required.

✂

Characteristics PUR (Polyurethan) Good resistance to chemicals and cold conditions. Good performance characteristics in all weather conditions, excellent mechanical properties such as tear and abrasion resistance, excellent oil resistance.

V 13

Shipwiring and Marine Cables

Photo: HELUKABEL速

Shipwiring and Marine Cables

Shipwiring and Marine Cables We offer shipwiring and marine cables with approvals of the Germanischer Lloyd, Lloyds Register of Shipping, American Bureau of Shipping, Det Norske Veritas, Bureau Veritas, USSR Register of Shipping and the Verband Deutscher Elektrotechniker. Great parts of the programm are available within a short time from our stock. Cutting lengths are available for an additional charge. On request we send with each order a corresponding production or company certiďŹ cate.

Contents Description

Page

Ships Power Cables MGSGO, halogen-free, copper screened ....................................................................................................................... Light Marine Power Cables XLFMKK, Cu-screened .................................................................................................................................

Marine Power Cables LMGSGO, halogen-free, Cu-screened ........................................................................................................................ Ships Telephone Cables FMGCH 250 V (FMGCG*), halogen-free according to DIN 89 159/99 .........................................................................

Marine Telecommunication Cables FMGSGO, halogen-free, Cu-screened ................................................................................................. Marine Telecommunication Cables FMSGSGO 250 V, with a single screen, higher cross-talk atttenuation, halogen-free ......................................

Light Marine Telekommunication Cables LFMGSSGO, halogen-free, 2x Cu-screened ................................................................................. Light Marine Telecommunication Cables LFMSGSSGO, halogen-free, 2x Cu-screened ............................................................................... Ships Wiring Cables-SY single cores ................................................................................................................................................... Ships Wiring Cables-SY stranded type ...............................................................................................................................................

Ships Power Cables MPRX 0,6/1kV, according to IEC 60092-353, halogen-free .............................................................................................. Ships Power Cables MPRXCX 0,6/1kV, according to IEC 60092-353, halogen-free ..........................................................................................

SHIPFLEX 512, cable for drag chain, halogen-free,

........................................................................ ........................................................................ SHIPFLEX 340, cable for drag chain, halogen-free, EMC prefered type, meter marking ........................................................................ SHIPFLEX 109, cable for drag chain, halogen-free, EMC prefered type (-C-Type), meter marking ........................................................... SHIPFLEX 109, cable for drag chain, halogen-free, EMC prefered type, meter marking ........................................................................ SHIPFLEX 113, cable for drag chain, halogen-free, EMC prefered type, meter marking ........................................................................ SHIPFLEX 121, cable for drag chain, halogen-free, EMC prefered type, meter marking ........................................................................ SHIPFLEX 330, cable for drag chain, halogen-free,

EMC prefered type, meter marking EMC prefered type, meter marking

W 4 W 5 W 6 W 7 W 8 W 9

W 10 W 11 W 12 W 13 W 14 W 15 W 17 W 18 W 19 W 20 W 21 W 22 W 23

Ships Power Cables MGSGO halogen-free, copper screened

Technical data

Cable structure

Properties

Ⴠ According to VG 95218 part 60, screened. The core insulation continues to function during a fire without the need for extra flame-proof taping Ⴠ Conductor operating temperature max. +85 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Stranded copper conductors Ⴠ Heat-resistant EPR-insulation 3GI3, to DIN VDE 0207 part 20 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Filling compound covering all cores Ⴠ Foil screen Ⴠ Plain copper braided screen Ⴠ Polyester tape Ⴠ Chloroprene based outer sheath 5GM3, to DIN VDE 0207 part 21 Ⴠ Jacket colour black

Ⴠ halogen-free and flame retardant Ⴠ Colour code 1 core: black 2 cores: brown/blue 3 cores: brown/black/grey 4 cores: blue/brown/black/grey Ⴠ Approved by BWB (Bundesamt für Wehrtechnik und Beschaffung), i.e. German Federal Office for Defence and Procurement

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Halogen-free power cables for marine craft are used for permanent installation on ships in all rooms and open decks as control and power cables.

Part no. 59270 59271 59272 59273 59274 59275 59276 59277 59278 59279 59280 59281 59282 59283 59284 59285 59286 59287 59288 59289 59290

No.cores x cross-sec. mm² 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 2 x 1,5 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25

Outer Ø Cop. approx. mm weight kg / km 7,5 81,0 8,4 104,0 9,5 149,0 10,0 214,0 12,0 311,0 13,0 416,0 15,0 572,0 17,0 779,0 19,5 1034,0 21,0 1316,0 23,0 1615,0 25,5 1968,0 29,0 2506,0 31,5 3345,0 11,5 105,0 12,4 132,0 13,4 170,0 14,7 217,0 16,2 307,0 19,0 471,0 22,5 670,0

Weight approx. kg / km 170,0 200,0 260,0 340,0 480,0 590,0 760,0 980,0 1300,0 1550,0 1850,0 2300,0 2950,0 3600,0 340,0 400,0 460,0 570,0 720,0 940,0 1300,0

AWG-No. 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 16 14 12 10 8 6 4

Part no. 59291 59292 59293 59294 59295 59296 59297 59298 59299 59300 59301 59302 59303 59304 59305 59306 59307 59308 59309 59310 59311

No.cores x cross-sec. mm² 3 x 1,5 3 x 2,5 3 x 4 3 x 6 3 x 10 3 x 16 3 x 25 3 x 35 3 x 50 3 x 70 3 x 95 3 x 120 4 x 4 4 x 6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95

Outer Ø Cop. approx. mm weight kg / km 12,0 125,0 13,0 161,0 14,0 215,0 15,5 282,0 17,6 417,0 20,0 636,0 24,0 924,0 26,0 1233,0 30,0 1703,0 34,5 2413,0 39,7 3191,0 43,0 3975,0 15,2 284,0 17,0 371,0 19,4 545,0 22,0 796,0 26,4 1170,0 29,2 1578,0 33,5 2278,0 38,2 3090,0 44,2 4110,0

Weight approx. kg / km 380,0 440,0 520,0 640,0 840,0 1110,0 1610,0 2020,0 2610,0 3450,0 4710,0 5680,0 620,0 750,0 1010,0 1400,0 2000,0 2530,0 3280,0 4450,0 5930,0

AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 12 10 8 6 4 2 1 2/0 3/0

Dimensions and specifications may be changed without prior notice. (RW01)

Light Marine Power Cables XLFMKK Cu-screened

Technical data

Cable structure

Properties

Ⴠ According to VG 88778/66 Ⴠ Conductor operating temperature max. +85 °C Ⴠ Min. installation temperature -10 °C Ⴠ Nominal voltage 250 V Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Stranded copper conductors to DIN VDE 0295 cl. 2, BS 6360 cl. 2 and IEC 60228 cl. 2 Ⴠ PVC core insulation with polyamid coating Ⴠ Cores laid up in pairs Ⴠ Pairs copper screened Ⴠ Separating foil Ⴠ PVC inner sheath Ⴠ Plain copper braided screen, waterproofed Ⴠ PVC outer sheath, colour green

Ⴠ Colour code All sizes are colour coded Ⴠ Approved by German ministry of defense

Application For fixed installation on marine craft above and below deck.

Part no. 59336 59337

No.pairs x cross-sec. mm² 2 x 2 x 0,75 4 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 16,0 160,0 18,1 277,0

Weight approx. kg / km 370,0 490,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RW01)

18 18

Part no. 59338

No.pairs x cross-sec. mm² 11 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 26,2 658,0

Weight approx. kg / km 1080,0

AWG-No. 18

Marine Power Cables LMGSGO halogen-free, Cu-screened

Technical data

Cable structure

Properties

Ⴠ According to VG 95281 part 61 screened. No loss of insulation if directly exposed to fire. No special fire-proofed layer necessary Ⴠ Conductor operating temperature max. +85 °C Ⴠ Nominal voltage 500 V Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Stranded copper conductor Ⴠ Heat resistant EPR-insulation 3GI3, to DIN VDE 0207 part 20 Ⴠ Core stranded in layers with optimal lay-length Ⴠ Halogen-free inner filling sheath Ⴠ Copper braided screening Ⴠ Polyester foil taping Ⴠ Chloroprene based outer sheath Ⴠ Sheath colour black

Ⴠ Halogen-free and flame retardant Ⴠ Colour code 2 cores: brown/blue 3 cores: brown/schwarz/grey 4 cores: blue/brown/black/grey 5 cores: blue/brown/black/grey/black 7-33 cores: all cores black, number coded, core 1 placed centrally. Ⴠ Approved by BWB (Bundesamt für Wehrtechnik und Beschaffung), i.e. German Federal Office for Defence and Procurement

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application For fixed installation on marine craft above and below deck.

Part no. 59360 59361 59362 59363 59364 59365 59366 59367 59368 59369 59370 59371 59372

No.cores x cross-sec. mm² 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 7 x 1,5 10 x 1,5 12 x 1,5 14 x 1,5 16 x 1,5 19 x 1,5 24 x 1,5 27 x 1,5 33 x 1,5

Outer Ø Cop. approx. mm weight kg / km 7,0 89,0 7,2 105,0 7,8 131,0 8,3 146,0 9,3 180,0 10,8 244,0 12,0 276,0 12,7 310,0 13,2 342,0 13,9 401,0 15,5 494,0 16,6 539,0 17,5 633,0

Weight approx. kg / km 110,0 140,0 170,0 180,0 230,0 310,0 350,0 400,0 450,0 510,0 620,0 680,0 810,0

AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16

Part no. 59373 59374 59375 59376 59377

No.cores x cross-sec. mm² 2 x 2,5 3 x 2,5 4 x 2,5 6 x 2,5 7 x 2,5

Outer Ø Cop. approx. mm weight kg / km 7,7 114,0 8,0 144,0 8,7 171,0 10,3 242,0 10,3 266,0

Weight approx. kg / km 160,0 190,0 230,0 300,0 320,0

AWG-No. 14 14 14 14 14

Dimensions and specifications may be changed without prior notice. (RW01)

Ships Telephone Cables FMGCH 250 V (FMGCG*) halogen-free according to DIN 89 159/99

Technical data

Cable structure

Properties

Ⴠ As per DIN 89159/ edition 1998 and IEC 60092-375 Ⴠ Temperature range max. +85 °C conductor temperature Ⴠ Nominal voltage 250 V Ⴠ Insulation resistance 1400 MOhm x km Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Stranded, bare copper conductors to DIN VDE 0295 cl. 2, BS 6360 cl. 2 and IEC 60228 cl. 2 Ⴠ HEPR core insulation (Hard grade EPR) Ⴠ Cores per pair, printed with numbers, starting in center with number 1 Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Separator-foil Ⴠ Bare copper braided screen Ⴠ Separator-foil Ⴠ Outher sheath, Polyolefin basis-compound Ⴠ Sheath colour green

Ⴠ Flame retardant according to SOLAS definition (according to IEC 60332-3 category A) Ⴠ Approved by Association of German Electrical Engineers Germanischer Lloyd, Lloyds Register of Shipping, American Bureau of Shipping, Det Norske Veritas, Bureau Veritas, Russian Maritime Register of Shipping and Registro Italiano Navale are in preparation

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application For measurement, control , regulation , control and alarm systems ; radio , positioning and messaging systems . For fixed installation on ships in rooms and on open decks.

Part no. 59138 59139 59140 59141

No.pairs x cross-sec. mm² 1 x 2 x 0,75 2 x 2 x 0,75 4 x 2 x 0,75 7 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 8,5 62,0 9,0 87,0 13,0 153,0 15,5 230,0

Weight approx. kg / km 90,0 130,0 230,0 340,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RW01)

18 18 18 18

Part no. 59142 59143 59144 59145

No.pairs x cross-sec. mm² 10 x 2 x 0,75 14 x 2 x 0,75 19 x 2 x 0,75 24 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 18,5 319,0 21,0 445,0 24,0 525,0 27,0 663,0

Weight approx. kg / km 470,0 610,0 770,0 950,0

AWG-No. 18 18 18 18

Marine Telecommunication Cables FMGSGO halogen-free, Cu-screened

Technical data

Cable structure

Properties

Ⴠ According to VG 95218 part 62 with screen and sustaining natural isolation in the case of fire without a flame retardant barrier Ⴠ Conductor operating temperature max. +85 °C Ⴠ Nominal voltage 250 V Ⴠ Minimum bending radius approx. 5x cable ø

Ⴠ Bare copper conductor, stranded Ⴠ Heat resistant EPR-insulation 3GI3, to DIN VDE 0207 part 20 Ⴠ To four wires twisted Ⴠ Filling compound covering all cores, halogen-free Ⴠ Screening of copper braid Ⴠ Sheet of polyester Ⴠ Outer sheath of elastomer compound to olefin - based copolymer Ⴠ Sheath colour black

Ⴠ Halogen-free and flame retardant Ⴠ Colour code All sizes and dimensions are colour coded Ⴠ Approved by BWB (Bundesamt für Wehrtechnik und Beschaffung), i.e. German Federal Office for Defence and Procurement

Application For fixed installation on Navy ships in locations and on open decks.

Part no. 59380 59381 59382 59383

No.pairs x cross-sec. mm² 2 x 2 x 0,75 4 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 6,7 89,0 9,6 142,0 10,8 189,0 11,9 225,0

Weight approx. kg / km 110,0 190,0 260,0 310,0

AWG-No. 18 18 18 18

Part no. 59384 59385 59386

No.pairs x cross-sec. mm² 10 x 2 x 0,75 14 x 2 x 0,75 16 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 13,7 272,0 14,9 338,0 16,1 373,0

Weight approx. kg / km 380,0 465,0 520,0

AWG-No. 18 18 18

Dimensions and specifications may be changed without prior notice. (RW01)

Marine Telecommunication Cables FMSGSGO 250 V with a single screen, higher cross-talk atttenuation, halogen-free

Technical data

Cable structure

Ⴠ According to VG 95218 part 63 Ⴠ Conductor operating temperature max. +85 °C Ⴠ Min. installation temperature -10 °C Ⴠ Nominal voltage 250 V Ⴠ Minimum bending radius approx. 3-5x cable ø

Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ

Properties

Bare copper conductor, stranded Cross-linked polyolefin-insulation Cores laid up in pairs Separation foil Each pair plain copper wire screened Each pair with separation foil Pairs laid up concentrically Separation foil Overall foil wrap Plain, copper wire, braided screen Separation foil Elastomere based outer sheath Sheath colour black

Ⴠ Oil resistant and flame retardant Ⴠ Colour code for cores Pair/counting pair: black/blue Pair/counting direction pair: black/brown Subsequent pairs: black/grey Ⴠ Approved by BWB (Bundesamt für Wehrtechnik und Beschaffung), i.e. German Federal Office for Defence and Procurement

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application For fixed installation on marine craft above and below deck.

Part no. 59150 59151 59152 59153

No.pairs x cross-sec. mm² 2 x 2 x 0,75 4 x 2 x 0,75 7 x 2 x 0,75 11 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 11,1 149,0 12,9 277,0 14,9 489,0 19,6 658,0

Weight approx. kg / km 220,0 340,0 500,0 780,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RW01)

18 18 18 18

Part no. 59154 59155 59156

No.pairs x cross-sec. mm² 14 x 2 x 0,75 19 x 2 x 0,75 24 x 2 x 0,75

Outer Ø Cop. approx. mm weight kg / km 20,8 731,0 23,4 951,0 25,3 1181,0

Weight approx. kg / km 950,0 1300,0 1600,0

AWG-No. 18 18 18

Light Marine Telekommunication Cables LFMGSSGO halogen-free, 2x Cu-screened

Technical data

Cable structure

Properties

Ⴠ According to VG 95218 part 64, 2x copper screening. No loss of insulation if directly exposed to open flame. No special flame proof layer neccessary Ⴠ Conductor operating temperature max. +85 °C Ⴠ Min. installation temperature -10 °C Ⴠ Nominal voltage 250 V Ⴠ Minimum bending radius approx. 6x cable ø

Ⴠ Stranded (7) tinned copper conductor to DIN VDE 0295 cl. 2, BS 6360 cl. 2 and IEC 60228 cl. 2 Ⴠ Cross-linked polyolefin-insulation Ⴠ Core stranded to pairs with optimal lay-length Ⴠ Overall halogen-free inner filling Ⴠ Tinned copper, braided double screening Ⴠ Polyester foil taping Ⴠ Elastomere based outer sheath Ⴠ Sheath colour black

Application For fixed installation on marine craft above and below decks.

Part no. 59390 59391 59392

No.pairs x cross-sec. mm² 2 x 2 x 0,4 4 x 2 x 0,4 7 x 2 x 0,4

Outer Ø Cop. approx. mm weight kg / km 8,0 60,0 10,5 95,0 12,5 146,0

Weight approx. kg / km 95,0 145,0 220,0

Part no.

59393 59394 59395

No.pairs x cross-sec. mm² 12 x 2 x 0,4 19 x 2 x 0,4 27 x 2 x 0,4

Outer Ø Cop. approx. mm weight kg / km 15,5 235,0 18,0 320,0 20,0 414,0

Weight approx. kg / km 320,0 415,0 540,0

Dimensions and specifications may be changed without prior notice. (RW01)

W 10

Light Marine Telecommunication Cables LFMSGSSGO halogen-free, 2x Cu-screened

Technical data

Cable structure

Properties

Ⴠ According to VG 95218 part 66, 2x copper screening with improved cross-talk protection. No loss of insulation if directly exposed to open flame. No special flame proof layer necessary Ⴠ Conductor operating temperature max. +85 °C Ⴠ Min. installation temperature -10 °C Ⴠ Nominal voltage 250 V Ⴠ Minimum bending radius approx. 6x cable ø

Ⴠ Stranded (7) tinned copper conductor Ⴠ Cross-linked polyolefin-insulation Ⴠ Core stranded to pairs with optimal lay-length Ⴠ Tinned copper, braided screening over each pair Ⴠ Polyester foil seperator Ⴠ Overall polyester taped inner covering Ⴠ Tinned copper, braided overall screen Ⴠ Halogen-free insulating layer Ⴠ Overall tinned copper, braided screen Ⴠ Polyester foil separator Ⴠ Elastomere based outer sheath Ⴠ Sheath colour black

Ⴠ Oil resistant and flame retardant Ⴠ Colour code All sizes and dimensions are colour coded Ⴠ Approved by BWB (Bundesamt für Wehrtechnik und Beschaffung), i.e. German Federal Office for Defence and Procurement

Application For fixed installation on marine craft above and below decks.

Part no. 59396

No.pairs x cross-sec. mm² 5 x 3 x 0,4

Outer Ø Cop. approx. mm weight kg / km 16,0 248,0

Weight approx. kg / km 420,0

Dimensions and specifications may be changed without prior notice. (RW01)

W 11

Part no.

59397

No.pairs x cross-sec. mm² 12 x 3 x 0,4

Outer Ø Cop. approx. mm weight kg / km 23,0 500,0

Weight approx. kg / km 740,0

Ships Wiring Cables-SY single cores

Technical data

Cable structure

Properties

Ⴠ Special PVC single cores according to DIN VDE 0250 Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 250 V Ⴠ Test voltage 1500 V Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Fine wire stranded, plain copper conductors according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ PVC core insulation Ⴠ Tinned steel-wire braided screening Ⴠ PVC outer sheath (RAL 7001) Ⴠ Sheath colour black

Ⴠ Flame resistant and self-extinguishing as per VDE 0472, part 804, test B and IEC 60332-1 Ⴠ Oil resistant according DIN VDE 0250 Ⴠ Approved by Germanischer Lloyd

Application A connection and a connection cable for measuring and control devices for communication systems , production lines , conveyor systems for fixed and variable connection in humid, wet and dry areas. These PVC single cores are also suitable for use in ship building.

Part no. 59450 59451 59452 59453

No.cores x cross-sec. mm² 1 x 6 1 x 10 1 x 16 1 x 25

Outer Ø Cop. approx. mm weight kg / km 8,3 57,4 10,3 95,8 10,3 153,4 13,7 239,5

Weight approx. kg / km 148,0 221,0 293,0 447,0

AWG-No. 10 8 6 4

Part no. 59454 59455 59456 59457

No.cores x cross-sec. mm² 1 x 35 1 x 50 1 x 70 1 x 95

Outer Ø Cop. approx. mm weight kg / km 15,2 335,0 18,1 479,5 21,1 671,0 22,8 910,0

Weight approx. kg / km 565,0 788,0 1061,0 1355,0

AWG-No. 2 1 2/0 3/0

Dimensions and specifications may be changed without prior notice. (RW01)

W 12

Ships Wiring Cables-SY stranded type

Technical data

Cable structure

Properties

Ⴠ Special PVC cables Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 250 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius approx. 7,5x cable ø

Ⴠ Fine stranded, plain copper conductors according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ PVC-based core insulation YI2 according to DIN VDE 0207 Ⴠ Cores colour coded to DIN VDE 0293 or black cores with continuous white numbering Ⴠ Core stranded in layers with optimal lay-length Ⴠ PVC inner sheath Ⴠ Galvanized steel-wire braided overall screening Ⴠ Outer sheath according to DIN VDE 0207 part 5 Ⴠ Sheath colour grey (RAL 7001)

Ⴠ Extensively oil resistant. Chemical Resistance - see table Technical Informations Ⴠ Flame resistant and self-extinguishing as per VDE 0472, part 804, test B and IEC 60332-1 Ⴠ Approved by Germanischer Lloyd

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Ideally suited for for fixed installation but also for the variable use of manufacturing lines, machine tools , conveyor systems and robotic assembly lines. A line that can also be used in shipbuilding. The galvanized steel braid protects against mechanical stress and simultaneously effective against electrical interference .

Part no. 59460 59461 59462 59463 59464 59465

No.cores x cross-sec. mm² 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 7 x 1,5 3 x 2,5

Outer Ø Cop. approx. mm weight kg / km 9,7 28,7 10,1 43,1 10,8 57,5 11,6 71,9 13,3 100,6 11,6 72,1

Weight approx. kg / km 146,0 166,0 198,0 230,0 299,0 231,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RW01)

W 13

16 16 16 16 16 14

Part no. 59466 59467 59468 59469 59470 59471

No.cores x cross-sec. mm² 4 x 2,5 5 x 2,5 4 x 4 5 x 4 4 x 6 5 x 6

Outer Ø Cop. approx. mm weight kg / km 13,3 95,8 14,3 120,0 16,2 153,5 17,5 193,0 18,4 230,3 19,7 288,0

Weight approx. kg / km 298,0 355,0 358,0 535,0 595,0 714,0

AWG-No. 14 14 12 12 10 10

Ships Power Cables MPRX 0,6/1kV according to IEC 60092-353, halogen-free

Technical data

Cable structure

Properties

Ⴠ Stranded, bare copper conductors to DIN VDE 0295 cl. 2, BS 6360 cl. 2 and IEC 60228 cl. 2 Ⴠ Core insulation of cross-linked polyethylene Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outer sheath, Polyolefin basis-compound Ⴠ Jacket colour black

Ⴠ Colour code 1 core: black 2 cores: brown/blue 3 cores: brown/black/grey 4 cores: blue/brown/black/grey 5 to 24 core cable: all cores black coloured, printed with numbers, starting in center with number 1 Ⴠ Approved by Germanischer Lloyd, Lloyds Register of Shipping, American Bureau of Shipping, Det Norske Veritas, Bureau Veritas, Russian Maritime Register of Shipping and Registro Italiano Navale Ⴠ Tests Flame-test to VDE 0472 part 804, test method C, IEC 60332-3 cat. A and IEEE 45-18.13 Smoke density to IEC 61034 Halogen-free to 60754-1 Corrosiveness of combustion gases to IEC 60754-2 Ⴠ Flame retardant according to SOLAS definition (according to IEC 60332-3 category A and IEEE 45-18.13)

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application For fixed installation on ships and offshore-units in all locations below the upper metallic deck. Particularly suitable for installation on passenger ships.

Part no. 59654 59655 59656 59657 59658 59659 59660 59661 59662 59663 59664 59665 59666 59667 59668 59669 59670 59671 59672 59673 59674 59675 59676 59677 59678 59679 59680

No.cores x cross-sec. mm² 1 x 4 1 x 6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 2 x 1,5 2 x 2,5 2 x 4 2 x 6 2 x 10 2 x 16 2 x 25 3 x 1,5 3 x 2,5 3 x 4 3 x 6 3 x 10 3 x 16

Outer Ø Cop. approx. mm weight kg / km 27,5 38,0 7,0 58,0 8,0 96,0 9,0 154,0 10,0 240,0 12,5 336,0 14,5 480,0 18,0 672,0 8,0 912,0 9,0 1152,0 10,0 1440,0 11,0 1776,0 13,0 2304,0 15,5 2880,0 19,0 29,0 20,5 48,0 24,0 77,0 26,5 115,0 30,5 192,0 33,5 307,0 8,5 480,0 10,0 43,0 11,0 72,0 12,0 115,0 14,5 173,0 17,0 288,0 21,0 461,0

Weight approx. kg / km 70,0 95,0 140,0 200,0 320,0 420,0 560,0 780,0 1030,0 1290,0 1590,0 1960,0 2560,0 3200,0 80,0 105,0 145,0 190,0 290,0 430,0 680,0 100,0 140,0 190,0 260,0 410,0 600,0

AWG-No. 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 16 14 12 10 8 6 4 16 14 12 10 8 6

Part no. 59681 59682 59683 59684 59685 59686 59687 59688 59689 59690 59691 59692 59693 59694 59695 59696 59697 59698 59699 59700 59701 59702 59703 59704 59705 59706

No.cores x cross-sec. mm² 3 x 25 3 x 35 3 x 50 3 x 70 3 x 95 3 x 120 4 x 1,5 4 x 2,5 4 x 4 4 x 6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95 5 x 1,5 5 x 2,5 7 x 1,5 10 x 1,5 12 x 1,5 14 x 1,5 16 x 1,5 19 x 1,5 24 x 1,5

Outer Ø Cop. approx. mm weight kg / km 23,0 720,0 27,0 1008,0 31,0 1440,0 35,5 2016,0 9,5 2736,0 10,5 3456,0 10,5 58,0 13,5 96,0 14,0 154,0 14,5 230,0 16,5 384,0 16,5 614,0 19,5 960,0 23,9 1344,0 27,8 1920,0 32,9 2688,0 36,1 3648,0 10,1 72,0 11,2 120,0 11,0 101,0 14,1 144,0 14,7 173,0 15,5 202,0 16,3 230,0 17,4 274,0 20,5 346,0

Weight approx. kg / km 970,0 1290,0 1720,0 2450,0 3305,0 4140,0 130,0 180,0 245,0 345,0 535,0 795,0 1300,0 1725,0 2310,0 3275,0 4445,0 165,0 225,0 205,0 290,0 330,0 375,0 440,0 500,0 630,0

AWG-No. 4 2 1 2/0 3/0 4/0 16 14 12 10 8 6 4 2 1 2/0 3/0 16 14 16 16 16 16 16 16 16

Dimensions and specifications may be changed without prior notice. (RW01)

W 14

Ships Power Cables MPRXCX 0,6/1kV according to IEC 60092-353, halogen-free

Technical data

Cable structure

Properties

Ⴠ As per IEC 60092-353 Ⴠ Temperature range max. +85 °C conductor temperature Ⴠ Min. installation temperature -10 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Minimum bending radius approx. 4x cable ø Ⴠ Tests Flame-test to VDE 0472 part 804, test method C, IEC 60332-3 cat. A and IEEE 45-18.13 Smoke density to IEC 61034 Halogen-free to 60754-1 Corrosiveness of combustion gases to IEC 60754-2

Ⴠ Stranded, bare copper conductors to DIN VDE 0295 cl. 2, BS 6360 cl. 2 and IEC 60228 cl. 2 Ⴠ Core insulation of cross-linked polyethylene Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Cores wrapping with fail Ⴠ Copper screened braiding Ⴠ Outer sheath, Polyolefin basis-compound Ⴠ Jacket colour black

Ⴠ Colour code 1 core: black 2 cores: brown/blue 3 cores: brown/black/grey 4 cores: blue/brown/black/grey 5- to 24 core cable: all cores black coloured, printed with numbers, starting in center with number 1 Ⴠ Approved by Germanischer Lloyd, Lloyds Register of Shipping, American Bureau of Shipping, Det Norske Veritas, Bureau Veritas,Russian Maritime Register of Shipping and Registro Italiano Navale Ⴠ Flame retardant according to SOLAS definition (according to IEC 60332-3 category A and IEEE 45-18.13)

Note

Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ 3-core cables with green-yellow marked core and/or as MPRXCX 331 (insulation integrity to IEC 60331) also available.

Application For fixed installation on ships and offshore-units in all locations below the upper metallic deck. Particularly suitable for installation on passenger ships. The good screening qualities of the copper braid also reduce radio interferences and electrical influences to electronic installations.

Part no. 59707 59708 59709 59710 59711 59712 59713 59714 59715 59716 59717 59718 59719 59720 59721 59722 59723 59724 59725 59726 59727 59728 59729 59730 59731 59732 59733

Outer Ø Cop. approx. mm weight kg / km 7,3 81,0 7,8 104,0 8,9 149,0 9,8 214,0 11,7 311,0 12,7 416,0 14,8 572,0 16,9 779,0 18,7 1034,0 20,6 1316,0 22,7 1615,0 24,9 1968,0 27,2 2506,0 30,4 3345,0 3,9 105,0 10,2 132,0 11,4 170,0 12,6 217,0 14,8 400,0 16,9 471,0 20,4 670,0 9,9 125,0 10,8 161,0 12,0 215,0 13,2 282,0 15,7 417,0 18,0 636,0

Weight approx. kg / km 105,0 130,0 180,0 250,0 380,0 480,0 660,0 900,0 1170,0 1410,0 1750,0 2160,0 2770,0 3440,0 130,0 160,0 205,0 290,0 307,0 560,0 840,0 160,0 200,0 250,0 360,0 520,0 750,0

AWG-No. 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 16 14 12 10 8 6 4 16 14 12 10 8 6

Dimensions and specifications may be changed without prior notice. (RW01)

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Part no. 59734 59735 59736 59737 59738 59739 59740 59741 59742 59743 59744 59745 59746 59747 59748 59749 59750 59751 59752 59753 59754 59755 59756 59757 59758 59759

Outer Ø Cop. approx. mm weight kg / km 21,7 924,0 23,1 1233,0 26,5 1703,0 29,1 2413,0 32,9 3192,0 36,7 3975,0 10,6 147,0 11,9 190,0 13,0 284,0 14,6 371,0 17,3 545,0 19,8 796,0 23,9 1170,0 25,7 1578,0 29,6 2278,0 33,7 3090,0 38,3 4110,0 11,7 171,0 12,8 220,0 12,5 209,0 16,0 318,0 16,6 353,0 17,4 394,0 18,2 432,0 19,3 486,0 22,4 601,0

Weight approx. kg / km 950,0 1470,0 1870,0 2650,0 3500,0 4300,0 200,0 240,0 350,0 450,0 670,0 950,0 1470,0 1930,0 2500,0 3550,0 4600,0 225,0 330,0 310,0 400,0 440,0 500,0 550,0 620,0 770,0

AWG-No. 4 2 1 2/0 3/0 4/0 16 14 12 10 8 6 4 2 1 2/0 3/0 16 14 16 16 16 16 16 16 16

SHIPFLEX SHIPFLEX SHIPFLEX SHIPFLEX SHIPFLEX SHIPFLEX SHIPFLEX

512 330 340 109 109 113 121

Photo: fotolia.com

Lloyd`s Register

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SHIPFLEX 512 cable for drag chain, halogen-free, EMC prefered type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special screened drag chain cable Ⴠ UL-Style 20234 Ⴠ Temperature range flexing -40 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Installation temperature minimum -25 °C Ⴠ Nominal voltage UL 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius for permanent bending 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6, IEC 60228 cl.6 Ⴠ Special core insulation Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal selected lay-length Ⴠ Braided screening of tinned copper wires, coverage approx. 85 %, optional aluminium foil under the braid Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking

Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Halogen free to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (conforms to DIN VDE 0472 part 815) Ⴠ Oil resistant to IEC 60092-350, appendix F Ⴠ Behaviour at low temperature at -40 °C to IEC 60092-350, appendix E Ⴠ Weather, ozon and UV-resistant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application HELUKABEL® SHIPFLEX 512 is a new developed and successfully tested screened special drag chain cable which meets the requirements of the strict standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval . The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read the installation instructions. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 19864 19865 19866 19867 19868 19869 19870 19871 19872 19873 19874 19875 19876 19877 19878 19879 19880 19881 19882 19883 19884 19885 19886 19887 19888 19889 19890 19891 19892 19893 19894 19895

No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 36 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 2 x 1 3 G 1 4 G 1 5 G 1 7 G 1 12 G 1 18 G 1 25 G 1 36 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5

AWG-No. Outer Ø approx. mm 20 6,3 20 6,5 20 7,0 20 7,5 20 8,5 20 10,0 20 11,5 20 13,5 20 15,2 19 7,0 19 7,2 19 7,8 19 8,5 19 9,6 19 11,5 19 13,0 19 15,8 19 17,5 18 7,4 18 7,7 18 8,5 18 9,0 18 10,4 18 12,4 18 14,3 18 17,0 18 19,0 16 8,0 16 8,3 16 9,2 16 10,0 16 11,6

Cop. weight kg / km 35,0 42,0 47,0 56,0 69,0 108,0 145,0 240,0 318,0 40,0 52,0 60,0 71,0 91,0 142,0 212,0 281,0 350,0 50,0 60,0 71,0 88,0 111,0 184,0 260,0 349,0 510,0 63,0 80,0 97,0 119,0 147,0

Weight approx. kg / km 50,0 60,0 64,0 79,0 101,0 164,0 227,0 331,0 457,0 65,0 71,0 82,0 97,0 141,0 217,0 304,0 420,0 535,0 69,0 84,0 104,0 130,0 160,0 270,0 391,0 547,0 790,0 90,0 109,0 132,0 169,0 219,0

Dimensions and specifications may be changed without prior notice. (RC02)

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Part no. 19896 19897 19898 19899 19900 19901 19902 19903 19904 19905 19906 19907 19908 19909 19910 19911 19912 19913 19914 19915 19916 19917 19918 19919 19920 19921 19922 19923 19924 19925 19926

No.cores x cross-sec. mm² 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 36 G 2,5 3 G 4 4 G 4 5 G 4 6 G 4 7 G 4 3 G 6 4 G 6 5 G 6 6 G 6 7 G 6 3 G 10 4 G 10 5 G 10 6 G 10 7 G 10 3 G 16 4 G 16 5 G 16

AWG-No. Outer Ø approx. mm 16 13,8 16 16,2 16 19,0 16 21,5 14 9,5 14 10,3 14 11,3 14 12,4 14 14,4 14 17,5 14 20,3 14 24,2 14 27,2 12 11,5 12 12,4 12 13,5 12 15,2 12 16,3 10 13,5 10 15,2 10 16,5 10 17,8 10 19,5 8 17,1 8 19,0 8 20,7 8 22,0 8 24,0 6 19,8 6 21,8 6 24,0

Cop. weight kg / km 267,0 374,0 526,0 702,0 96,0 144,0 149,0 181,0 255,0 441,0 604,0 793,0 1034,0 174,0 230,0 274,0 295,0 316,0 240,0 305,0 442,0 471,0 505,0 367,0 549,0 607,0 711,0 820,0 692,0 840,0 1050,0

Weight approx. kg / km 363,0 496,0 724,0 1190,0 136,0 179,0 201,0 232,0 357,0 586,0 1064,0 1411,0 1623,0 257,0 324,0 401,0 456,0 511,0 343,0 427,0 562,0 628,0 692,0 731,0 992,0 1014,0 1241,0 1491,0 1004,0 1296,0 1658,0

SHIPFLEX 330 cable for drag chain, halogen-free, EMC prefered type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special screened drag chain cable Ⴠ UL-Style 20233 Ⴠ Temperature range flexing -40 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Installation temperature minimum -25 °C Ⴠ Nominal voltage VDE U0/U 300/500 V UL 300 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius for permanent bending 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper conductor, extra fine wire to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation Ⴠ Colored cores to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screening of tinned copper wires, coverage approx. 85 % optional aluminium foil under the screen Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking

Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Halogen free to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (conforms to DIN VDE 0472 part 815) Ⴠ Oil resistant to IEC 60092-350, appendix F Ⴠ Behaviour at low temperature at -40 ° to IEC 60092-350, appendix E Ⴠ Weather, ozon and UV-resistant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers

Application HELUKABEL® SHIPFLEX 330 is a new developed and successfully tested special drag chain cable with overall screening which meets the requirements of the strict standards for application in offshore-areas. For this two-line standard there is a Lloyds Register approval. The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions.For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains.Before installation in cable drag chains please read the installation instructions. EMC=Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 19846 19847 19848 19849 19850 19851 19852 19853 19854

No.cores x cross-sec. mm² 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 12 x 0,25 18 x 0,25 25 x 0,25 36 x 0,25

AWG-No. Outer Ø approx. mm 24 5,0 24 5,2 24 5,5 24 5,8 24 6,7 24 8,0 24 9,0 24 10,8 24 11,5

Cop. weight kg / km 14,9 18,8 21,3 31,0 39,6 59,1 78,4 101,0 126,4

Weight approx. kg / km 38,0 44,0 51,0 68,0 82,0 124,0 150,0 204,0 230,0

Part no. 19855 19856 19857 19858 19859 19860 19861 19862 19863

No.cores x cross-sec. mm² 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 12 x 0,34 18 x 0,34 25 x 0,34 36 x 0,34

AWG-No. Outer Ø approx. mm 22 5,2 22 5,5 22 5,8 22 6,5 22 7,2 22 8,5 22 10,0 22 12,0 22 13,0

Cop. weight kg / km 18,1 28,7 35,7 39,1 52,7 76,4 99,7 155,0 188,0

Weight approx. kg / km 45,0 60,0 76,0 82,0 110,0 166,0 216,0 305,0 340,0

Dimensions and specifications may be changed without prior notice. (RN05)

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SHIPFLEX 340 cable for drag chain, halogen-free, EMC prefered type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special screened drag chain cable, stranded in pairs Ⴠ UL-Style 20233 Ⴠ Temperature range flexing -40 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Installation temperature minimum -25 °C Ⴠ Nominal voltage VDE U0/U 300/500 V UL 300 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius for permanent bending 7,5x cable ø Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper conductor, extra fine wire to DIN VDE 0295 cl. 6, BS 6360 cl. 6, IEC 60228 cl. 6 Ⴠ Special coreinsulation Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in pairs, pairs stranded torsion-free in layers with optimal lay-length Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screening of tinned copper wires, coverage approx. 85 % optional aluminium foil under the screen Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking

Application HELUKABEL® SHIPFLEX 340 is a new developed and successfully tested special drag chain cable with overall screening which meets the requirements of the strict standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval . The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read the installation instructions. EMC=Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.pairs x no.cores x cross-sec. mm² 19927 2 x 2 x 0,25 19928 3 x 2 x 0,25 19929 4 x 2 x 0,25 19930 5 x 2 x 0,25 19931 6 x 2 x 0,25 19932 7 x 2 x 0,25 19933 12 x 2 x 0,25 19934 18 x 2 x 0,25 19935 25 x 2 x 0,25 19936 2 x 2 x 0,34 19937 3 x 2 x 0,34 19938 4 x 2 x 0,34 19939 5 x 2 x 0,34 19940 6 x 2 x 0,34 19941 7 x 2 x 0,34 19942 12 x 2 x 0,34 19943 18 x 2 x 0,34 19944 25 x 2 x 0,34 19945 2 x 2 x 0,5 19946 3 x 2 x 0,5 19947 4 x 2 x 0,5

AWG-No.

24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 20 20 20

Outer Ø Cop. approx. mm weight kg / km 6,8 7,1 7,5 8,0 8,5 9,2 11,4 13,5 15,0 7,4 7,7 8,4 9,1 10,0 10,5 12,2 14,4 16,5 8,0 8,4 9,0

32,0 38,0 43,0 51,0 72,0 75,0 117,0 148,0 233,0 41,0 52,0 59,0 67,0 86,0 94,0 122,0 197,0 238,0 53,0 73,0 77,0

Weight approx. kg / km 60,0 70,0 82,0 99,0 126,0 135,0 189,0 248,0 343,0 81,0 100,0 119,0 135,0 163,0 170,0 220,0 277,0 400,0 100,0 131,0 149,0

Dimensions and specifications may be changed without prior notice. (RN05)

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Part no. No.pairs x no.cores x cross-sec. mm² 19948 5 x 2 x 0,5 19949 6 x 2 x 0,5 19950 7 x 2 x 0,5 19951 12 x 2 x 0,5 19952 18 x 2 x 0,5 19953 25 x 2 x 0,5 19954 2 x 2 x 0,75 19955 3 x 2 x 0,75 19956 4 x 2 x 0,75 19957 5 x 2 x 0,75 19958 6 x 2 x 0,75 19959 7 x 2 x 0,75 19960 12 x 2 x 0,75 19961 18 x 2 x 0,75 19962 2 x 2 x 1 19963 3 x 2 x 1 19964 4 x 2 x 1 19965 5 x 2 x 1 19966 6 x 2 x 1 19967 7 x 2 x 1 19968 12 x 2 x 1

AWG-No.

20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18

Outer Ø Cop. approx. mm weight kg / km 9,7 10,6 11,5 13,5 15,7 18,2 9,0 9,5 10,3 11,2 12,1 13,0 16,0 18,0 10,0 10,4 11,8 12,6 13,6 14,8 18,0

86,0 103,0 117,0 199,0 265,0 344,0 61,0 87,0 95,0 115,0 137,0 153,0 261,0 374,0 73,0 94,0 118,0 139,0 188,0 204,0 324,0

Weight approx. kg / km 160,0 170,0 191,0 361,0 427,0 740,0 102,0 144,0 160,0 193,0 218,0 298,0 406,0 519,0 120,0 161,0 184,0 217,0 295,0 311,0 602,0

SHIPFLEX 109 cable for drag chain, halogen-free, EMC prefered type (-C-Type), meter marking

Technical data

Cable structure

Properties

Ⴠ Special drag chain cable Ⴠ UL-Style 20234 Ⴠ Temperature range flexing -40 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Installation temperature minimum -25 °C Ⴠ Nominal voltage to VDE U0/U 0,6/1 kV UL 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius for permanent bending 7,5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, ultra-fine wire acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6, IEC 60228 cl. 6 Ⴠ Special core insulation Ⴠ Colour black or green-yellow Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour orange (RAL 2003) Ⴠ Screen Type screen off tinned Cu-braid, coverage approx. 85% Ⴠ with meter marking

Application HELUKABEL® SHIPFLEX 109 Single is a new developed and successfully tested non screened special drag chain cable which meets the requirements of the strict standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval . The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read the installation instructions. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

SHIPFLEX 109 unscreened Part no. No.cores x cross-sec. mm² 21388 1 x 6 21374 1 G 6 21389 1 x 10 21375 1 G 10 21390 1 x 16 21376 1 G 16 21391 1 x 25 21377 1 G 25 21392 1 x 35 21378 1 G 35 21393 1 x 50 21379 1 G 50 21394 1 x 70 21380 1 G 70 21395 1 x 95 21381 1 G 95 21396 1 x 120 21382 1 G 120 21397 1 x 150 21383 1 G 150 21398 1 x 185 21384 1 G 185 21399 1 x 240 21404 1 G 240

AWG-No. Core colour 10 10 8 8 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil

Outer Ø approx. mm black 6,9 Green-yellow 6,9 black 8,3 Green-yellow 8,3 black 9,5 Green-yellow 9,5 black 11,3 Green-yellow 11,3 black 12,7 Green-yellow 12,7 black 15,0 Green-yellow 15,0 black 16,3 Green-yellow 16,3 black 18,8 Green-yellow 18,8 black 20,9 Green-yellow 20,9 black 23,2 Green-yellow 23,2 black 25,7 Green-yellow 25,7 black 28,2 Green-yellow 28,2

Cop. weight kg / km 58,0 58,0 96,0 96,0 154,0 154,0 240,0 240,0 336,0 336,0 480,0 480,0 672,0 672,0 912,0 912,0 1152,0 1152,0 1440,0 1440,0 1776,0 1776,0 2304,0 2304,0

Weight approx. kg / km 108,0 108,0 170,0 170,0 240,0 240,0 370,0 370,0 490,0 490,0 665,0 665,0 910,0 910,0 1190,0 1190,0 1530,0 1530,0 1720,0 1720,0 2280,0 2280,0 2895,0 2895,0

SHIPFLEX 109 screened Part no. No.cores x cross-sec. mm² 19798 1 x 6 21330 1 G 6 19799 1 x 10 21331 1 G 10 19800 1 x 16 21332 1 G 16 19801 1 x 25 21333 1 G 25 19802 1 x 35 21334 1 G 35 19803 1 x 50 21335 1 G 50 19804 1 x 70 21336 1 G 70 19805 1 x 95 21337 1 G 95 19806 1 x 120 21338 1 G 120 19807 1 x 150 21339 1 G 150 19808 1 x 185 21406 1 G 185 19809 1 x 240 21410 1 G 240

AWG-No. Core colour 10 10 8 8 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil

Outer Ø approx. mm black 7,6 Green-yellow 7,6 black 9,1 Green-yellow 9,1 black 10,2 Green-yellow 10,2 black 12,1 Green-yellow 12,1 black 13,5 Green-yellow 13,5 black 15,9 Green-yellow 15,9 black 17,3 Green-yellow 17,3 black 19,5 Green-yellow 19,5 black 21,8 Green-yellow 21,8 black 24,1 Green-yellow 24,1 black 26,5 Green-yellow 29,2 black 29,2 Green-yellow 29,2

Cop. weight kg / km 72,0 72,0 130,0 130,0 190,0 190,0 260,0 260,0 405,0 405,0 560,0 560,0 780,0 780,0 1030,0 1030,0 1285,0 1285,0 1430,0 1430,0 1940,0 1940,0 2530,0 2530,0

Weight approx. kg / km 140,0 140,0 225,0 225,0 295,0 295,0 415,0 415,0 610,0 610,0 817,0 817,0 1065,0 1065,0 1340,0 1340,0 1735,0 1735,0 1910,0 1910,0 2610,0 2610,0 3274,0 3274,0

Dimensions and specifications may be changed without prior notice. (RN07)

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SHIPFLEX 109 cable for drag chain, halogen-free, EMC prefered type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special screened drag chain cable Ⴠ UL-Style 20234 Ⴠ Temperature range flexing -40 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Installation temperature minimum -25 °C Ⴠ Nominal voltage to VDE U0/U 0,6/1 kV UL 1000 V Ⴠ Insulation resistance min. 200 MOhm x km Ⴠ Minimum bending radius for permanent bending 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, ultra-fine wire acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6, IEC 60228 cl. 6 Ⴠ Special core insulation Ⴠ Black cores imprinted with U1, V2, W3 Ⴠ Green-yellow earth core depends on conductor cross-section may cut into thirds Ⴠ Cores stranded together with optimal lay-length Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour orange (RAL 2003) Ⴠ with meter marking

Application HELUKABEL® SHIPFLEX 109 is a new developed and successfully tested special drag chain cable with overall screening which meets the requirements of the strict standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval. The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read the installation instructions. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. 19810 19811 19812 19813 19814 19815 19816

No.cores x cross-sec. mm² 4 G 1 4 G 1,5 4 G 2,5 4 G 4 4 G 6 4 G 10 4 G 16

AWG-No. Outer Ø approx. mm 18 9,0 16 10,5 14 11,7 12 13,4 10 15,6 8 19,2 6 23,9

Cop. weight kg / km 84,0 105,0 157,0 231,0 332,0 527,0 794,0

Weight approx. kg / km 124,0 175,0 265,0 390,0 570,0 804,0 1450,0

Dimensions and specifications may be changed without prior notice. (RN07)

W 21

Part no. 19817 19818 19819 19820 19969 19821

No.cores x cross-sec. mm² 4 G 25 4 G 35 4 G 50 4 G 70 3 G 95 4 G 95

AWG-No. Outer Ø approx. mm 4 27,6 2 32,7 1 37,0 2/0 43,0 3/0 41,0 3/0 48,0

Cop. weight kg / km 1180,0 1600,0 2165,0 3196,0 3090,0 4606,0

Weight approx. kg / km 1660,0 2400,0 2600,0 4600,0 4480,0 5350,0

SHIPFLEX 113 cable for drag chain, halogen-free, EMC prefered type, meter marking

Technical data

Cable structure

Properties

Ⴠ Special screened drag chain cable Ⴠ UL-Style 20234 Ⴠ Temperature range flexing -40 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Installation temperature minimum -25 °C Nominal voltage to VDE U0/U 0,6/1 kV UL 1000 V Ⴠ Insulation resistance min. 20 MOhm x km Minimum bending radius for permanent bending 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad)

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6, IEC 60228 cl.6 Ⴠ Special core insulation Ⴠ Black power supply cores with imprint U1, V2, W3 Ⴠ Green-yellow earth core, depends of the diameter of the conductor Ⴠ Black control cores with white numbers 5,6 Ⴠ Screening of the control cores in pairs wrapped with plastic aluminium foil, and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screening of tinned copper wires, coverage approx. 85 % Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour orange (RAL 2003) Ⴠ with meter marking

Application HELUKABEL® SHIPFLEX 113 is a new developed and successfully tested screened special drag chain cable which meets the requirements of the strict standards for application in offshore-areas. This kind of cable combines the feeding cores with the control cores. For this two line standard there is a Lloyds Register approval . The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read the installation instructions. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 19822 ( 4 G 1,5 + (2 x 1,0)) 19827 ( 4 G 1,5 + (2 x 1,5)) 19823 ( 4 G 2,5 + (2 x 1,0)) 19828 ( 4 G 2,5 + (2 x 1,5)) 19824 ( 4 G 4 + (2 x 1,0)) 19829 ( 4 G 4 + (2 x 1,5)) 19825 ( 4 G 6 + (2 x 1,0))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 11,5 138,0 254,0 12,0 148,0 265,0 13,0 176,0 328,0 14,0 187,0 339,0 14,5 258,0 460,0 15,0 268,0 475,0 17,0 348,0 596,0

AWG-No. -

Part no. No.cores x cross-sec. mm² 19830 ( 4 G 6 + (2 x 1,5)) 19826 ( 4 G 10 + (2 x 1,0)) 19831 ( 4 G 10 + (2 x 1,5)) 19832 ( 4 G 16 + (2 x 1,5)) 19833 ( 4 G 25 + (2 x 1,5)) 19834 ( 4 G 35 + (2 x 1,5)) 19835 ( 4 G 50 + (2 x 1,5))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 17,0 358,0 607,0 20,0 574,0 912,0 20,5 584,0 924,0 24,0 825,0 1205,0 28,5 1283,0 1510,0 32,0 1850,0 2005,0 37,0 2540,0 2890,0

AWG-No. -

Dimensions and specifications may be changed without prior notice. (RN07)

W 22

SHIPFLEX 121 cable for drag chain, halogen-free, EMC prefered type, meter marking

Technical data

Cable structure

Properties

Ⴠ Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6, IEC 60228 cl.6 Ⴠ Special core insulation Ⴠ Black power supply cores with imprint U1, V2, W3 Ⴠ Green-yellow earth core, depends of the diameter of the conductor Ⴠ Black control cores with white numbers 5,6 and 7,8 Ⴠ Screening of the control cores in pairs wrapped with plastic aluminium foil, and tinned copper braided screening, approx. coverage 85% Ⴠ Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screening of tinned copper wires, coverage approx. 85 % Ⴠ Full polyurethane outer sheat to UL std. 1581 Tab. 50227 Ⴠ Sheath colour orange (RAL 2003) Ⴠ with meter marking

Application HELUKABEL® SHIPFLEX 121 is a new developed and successfully tested screened special drag chain cable which meets the requirements of the strict standards for application in offshore-areas. This kind of cable combines the feeding cores with the control cores. For this two line standard there is a Lloyds Register Approval . The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read the installation instructions. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x cross-sec. mm² 19836 ( 4 G 1 + 2 x (2 x 0,75)) 19837 ( 4 G 1,5 + 2 x (2 x 0,75)) 19838 ( 4 G 2,5 + 2 x (2 x 1,0)) 19839 ( 4 G 4 + (2 x 1,5) + (2 x 1,0)) 19840 ( 4 G 6 + (2 x 1,5) + (2 x 1,0))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 12,5 148,0 254,0 13,0 170,0 290,0 15,0 229,0 336,0 17,0 318,0 485,0 18,5 445,0 615,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RN07)

W 23

Part no. No.cores x cross-sec. mm² 19841 ( 4 G 10 + (2 x 1,5) + (2 x 1,0)) 19842 ( 4 G 16 + 2 x (2 x 1,5)) 19843 ( 4 G 25 + 2 x (2 x 1,5)) 19844 ( 4 G 35 + 2 x (2 x 1,5)) 19845 ( 4 G 50 + 2 x (2 x 1,5))

Outer Ø Cop. Weight approx. weight approx. mm kg / km kg / km 22,0 610,0 915,0 25,0 904,0 1226,0 29,0 1323,0 1595,0 33,0 1621,0 2196,0 37,0 2585,0 2995,0

AWG-No. -

Technical Information

Contents and Index Subject

Page

X Technical Information AWG-Wires and AWG-stranded conductors, Conductor make-up, cross-section, resistance and weight ........................................................ X 81 – X 82 Cable lengths (m) to KTG-Drums capacity of pool drums .............................................................................................................................................X 110 Caloric load values of halogenated cables and insulated wires ....................................................................................................................................... X 76 Caloric load values of halogen-free and halogenated cables and insulated wires ......................................................................................................... X 77 Caloric load values of halogen-free Security Cables and insulated wires ................................................................................... X 73 – X 75 + X 78 – X 79 Caloric load values (heat of combustion) ......................................................................................................................................................................... X 72 Capacity of KTG-Pool drums............................................................................................................................................................................................X 109 Characteristics of insulating and sheath materials............................................................................................................................................... X 90 – X 91 Chemical Resistance Table ..................................................................................................................................................................................... X 64 – X 65 Chemical Resistance of Fluorinated polymeric materials ............................................................................................................................................... X 66 Chemical Resistance of PUR (Polyurethane)..................................................................................................................................................................... X 63 Chemical Resistance of Silicone ........................................................................................................................................................................................ X 68 Code-designation for harmonized cables and flexible cords to DIN VDE 0292 and HD 361 S2/S3 ...................................................................... X 9 – X 10 Code-designation-explanations for cables and insulated wire ........................................................................................................................................ X 14 Colour Abbreviations according to DIN VDE and IEC ....................................................................................................................................................... X 60 Colour code according to DIN 47100 with/ without colour repetition from core no. 45. and above........................................................................... X 49 Colour code according to DIN VDE 0293 .......................................................................................................................................................................... X 47 Colour code according to DIN VDE 0813 .......................................................................................................................................................................... X 57 Colour code according to DIN VDE 0815 .......................................................................................................................................................................... X 58 Colour code according to DIN VDE 0816 and extended .................................................................................................................................................. X 59 Colour code according to E DIN VDE 0245 part 1 ............................................................................................................................................................ X 48 Colour code according to international standard ................................................................................................................................................X 51 + X 52 Colour code for single wire vehicle cables ....................................................................................................................................................................... X 54 Colour code HELUKABEL®-JB ............................................................................................................................................................................................. X 55 Colour code HELUKABEL®-OB ............................................................................................................................................................................................ X 56 Comparison of harmonized cables with IEC, DIN VDE and HD ........................................................................................................................................ X 11 Conductor resistance (extracted from DIN VDE 0295, IEC 228 and HD 383) ................................................................................................................... X 16 Conductor-diameters according to DIN VDE 0295 ........................................................................................................................................................... X 15 Conversion factor for Medium Voltage Power Cables, 6 – 30 kV .................................................................................................................................... X 46 Copper and Alu-Price Calculation ............................................................................................................................................................................. X 3 – X 4 Current carrying capacity and indications for calculation of Power Cables and Wires ................................................................................................... X 19 Current carrying capacity for NYKY 0,6/1 kV .................................................................................................................................................................... X 33 Current ratings Conversion factors for deviating ambient temperature ...................................................................................................................... X 35 Current ratings Conversion factors for grouping of multicore cables or cables on troughs and trays ....................................................................... X 37 Current ratings Conversion factors for grouping of single core cables or cables on troughs and trays ..................................................................... X 36 Current ratings Conversion factors for grouping on the wall, on the floor, in insulation tubes or in conduit and under the ceiling ....................... X 34 Current ratings (general) for flexible cables, for non-existing cable types in the previous tables ................................................................................ X 28 Current ratings for cables 0,6/1 kV, Special rubber-insulated single core cables, multicore rubber cables and trailing cables ................................ X 27 Current ratings for cables and insulated wires up to 1000 V and heat resistant cables ................................................................................................ X 26 Current ratings for HELUTHERM ® 145 ...............................................................................................................................................................................X 29 Current ratings for installation A1, A2, B1 and B2, Cables for fixed installation within buildings .................................................................................. X 22 Current ratings for installation conditions A1, A2, B1 and B2, Cables for fixed installation within buildings................................................................ X 24 Current ratings for installation conditions C, E, F and G, Cables for fixed installation within buildings ........................................................................ X 23 Current ratings for installation conditions C, E, F and G, Cables for fixed installation within buildings ........................................................................ X 25 Current ratings for NYY, NAYY, NYCY, NYCWY, NAYCWY 0,6/1 kV and N2XY, NA2XY, N2XCY, NA2XCY 0,6/1 kV .................................................. X 31 – X 32 Current ratings for silicone cables and wires ................................................................................................................................................................... X 30 Current ratings for UL-CSA cables ..................................................................................................................................................................................... X 84 Definitions: Classes of Stress (Duty) in Flexible Cables and Insulated Wires .................................................................................................................... X 92 Designation code for harmonized cables according to DIN VDE 0281/DIN VDE0282/DIN VDE 0292 .............................................................................. X 8 Designation code for power cables according to DIN VDE0271/0276 ............................................................................................................................ X 12 Designation code for telephone cables, jumper wires and stranded hook-up wires .................................................................................................... X 13 Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 – 30 kV ...................................................................................... X 39 – X 43 European Directives WEEE, RoHS and ElektroG ..............................................................................................................................................................X 113 Explanatory notes on CE marking.....................................................................................................................................................................X 111 – X 112 Fluorinated polymeric materials: PTFE, FEP, PFA, ETFE ............................................................................................................................................................X 67 Formulas of electrotechnic and electronic, Formulas of power engineering ................................................................................................X 107 – X 108 Glossary of Terms: Cables and Wires ...................................................................................................................................................................X 98 – X 105 Halogen-free Security Cables and Wires ............................................................................................................................................................... X 69 – X 71 Harmonized Identification................................................................................................................................................................................................... X 7 Heat-resistance classes as per VDE 0530 part1 ................................................................................................................................................................ X 72 Identification of insulated wires by colours according to DIN 40705 and CEI/IEC 60446 ............................................................................................... X 61 Index British Standard .......................................................................................................................................................................................... X 87 – X 88 Information and Installation Instructions for UL and CSA cables ..................................................................................................................................... X 80 Installation Methods and Operating Conditions – Power cables and insulated wires for fixed installation .................................................................... X 20 International abbreviations ............................................................................................................................................................................................... X 89 International Certification Marks and Testing Institute ..................................................................................................................................................X 106 Laying Conditions for Power Cables ................................................................................................................................................................................. X 21 List of UL-Styles (Multicore cables) .................................................................................................................................................................................... X 86 List of UL-Styles (Single core cables) ................................................................................................................................................................................. X 85 Nominal voltage and Operating voltage ........................................................................................................................................................................... X 18 Pair-Colour code according to DIN 47100 with colour repetition from pair no. 45 and above ..................................................................................... X 50 Pair-Colour code according to international standard.........................................................................................................................................X 51 + X 53 Permissible minimum bending radius according to DIN VDE specifications .................................................................................................................. X 62 Power ratings for XLPE-insulated Medium Voltage Power Cables 6/10 kV, 12/20 kV, 18/30 kV .................................................................................... X 38 Rating conversion factors for installation of Medium Voltage Cables, 6 – 30 kV ............................................................................................... X 44 – X 45 Reference to DIN VDE Standards .............................................................................................................................................................................. X 5 – X 6 Resistance of substances against solvents, oils and fats ................................................................................................................................................. X 68 Safety Requirements in the Use of Cables and Insulated Wires .......................................................................................................................... X 93 – X 97 Strand make-up according to DIN VDE 0295, IEC 60228 and HD 383................................................................................................................................................ X 17 US-American and British units, Conversion of usual measuring units ............................................................................................................................ X 83

Copper and Alu-Price Calculation The material price for cables and wires is usually based on a copper price of 150,00 EUR/100 kg. For invoicing, as copper surcharge – the difference to the daily copper rate will be calculated.

The Formula for calculating the copper surcharge: Copper surcharge in EUR/km = Copper value (kg/km) x

(DEL+1% delivery charge) – copper basis 100

DEL The DEL (German electrolytic copper for guiding purpose) is the Stock Exchange Quotation for 99,5% pure copper. The value is given per EUR/100 kg in the economic part of daily newspapers. Example:

DEL quotation = 194,29 i. e., 100 kg copper cost 194,29 EUR and 1% delivery charge is added to the daily quotation for cables and wires.

Copper basis In our catalogue, for almost all cables and wires, a certain portion of copper price is already included. ● Standard cables

– copper basis = EUR 150,0/100 kg

● Telephone cables

– copper basis = EUR 100,0/100 kg

● Power cables

– copper basis = EUR

0, – /100 kg (copper base = 0)

Copper value The copper value is stated in our catalogue. It is the copper weight of a cable or a wire. Example:

JZ-500 8 x 0,75 mm2, Part-No. 10040 Copper value 58 kg/km

Calculation example: for JZ-500

8 x 0,75 mm2

DEL

194,29 EUR/100 kg (assuming value)

Copper basis

150,0 EUR/100 kg

Copper value

58 kg/km

Copper surcharge =

(194,29 + 1,9429) – 150,0 x 58 kg/km 100

(calculated value 1,9429 = 1% of 194,29)

= 26,82 EUR/km

The net price including copper is calculated as follows: Gross price . /. individual discount + Copper surcharge

Note: The copper surcharge is indicated separately in our invoices.

Continuation

Copper and Alu-Price Calculation Calculation examples: Assumption:

● DEL-Quotation 194,29 EUR/100 kg for copper ● Daily rate 173,84 EUR/100 kg for aluminium ● Individual discount, e. g. 20%

1. NYY-J 3 x 70/35 sm,

0,6/1 kV, Part no. 32038

Quantity ordered 1000 m Copper base = 0 minus 20% (discount)

9300,00 EUR/km 1860,00 EUR/km 7440,00 EUR/km

+ Copper surcharge: (194,29 + 1,9429) – 0 x Copper value 100 equal, 1,962 EUR/kg x 2352 kg/km =

2. NYCWY 3 x 70/35 sm,

4614,62 EUR/km 12054,62 EUR/km

0,6/1 kV, Part No. 32268

Quantity ordered 1000 m Copper base = 0 minus 20% (discount)

14780,00 EUR/km 2956,00 EUR/km 11824,00 EUR/km

+ Copper surcharge (Conductor + screen): (194,29 + 1,9429) – 0 x Copper value 100 equal, 1,962 EUR/kg x 2410 kg/km =

3. NA2XSY 1 x 70 sm/16,

4728,42 EUR/km 16552,42 EUR/km

12/20 kV, Part No. 32454

Quantity ordered 1000 m – Aluminium conductor – Copper screen Copper base = 0 minus 20% (discount)

9500,00 EUR/km 1900,00 EUR/km 7600,00 EUR/km

+ Copper surcharge (screen): (194,29 + 1,9429) – 0 x Copper value 100 equal, 1,962 EUR/kg x 182 kg/km = + Aluminium (Conductor): Aluminium value x daily rate 203 kg/km x 1,74 EUR/kg

357,08 EUR/km

353,22 EUR/km 8310,30 EUR/km

Reference to DIN VDE Standards Power Installations • • • • • • • •

• •

• • • •

• • • • • • • • • • • •

DIN VDE 0100 DIN VDE 0100 part 100 DIN VDE 0100 part 410 DIN VDE 0100 part 430 DIN VDE 0100 part 482 DIN VDE 0100 part 520/part 530

– Erection of power installations with rated voltages below 1000 – General requirements, scope – Protective measures and protection against electric shock – Protection of cables against overcurrent – Choice of protective measures, protection against fire – Selection and erection of equipment – cable, wires and wiring systems – Erection electrical equipment – switch- and controlgear DIN VDE 0100 part 559 – Luminiaries and lighting equipment DIN VDE 0100 part 701 – Rooms containing a bath tub or shower basin to part 705 – Roofed swimming pools (swimming baths) and open air swimming baths – Rooms containing electrical sauna-heaters – Installations site – Agricultural and horticultural premises DIN VDE 0100 part 720 – Fire-hazards locations DIN VDE 0100 part 726 – Lifting and hoisting devices up to 0 part 737 – Laying of cables in hollow walls and in buildings made up mainly flammable building materials – Cable entries into buildings in public cable network – Humid and wet areas, outdoor installation DIN VDE 0101 – Erection of power installations with rated voltages above 1 kV DIN VDE 0105 – Operation of power installations DIN VDE 0107 – Electrical installations in hospitals and locations for medical use outside hospitals DIN VDE 0108 part 1 – Power installations and safety power supply up to part 100 in comunal facilities, stores and shops and exhibition rooms, multi-storey buildings, Restaurants, closed car parks and working or business premises DIN VDE 0113 – Electrical equipment of industrial machines DIN VDE 0118 – Erection of electrical installations in mines DIN VDE 0165 – Installation of electrical apparatus in hazardous areas DIN VDE 0166 – Electrical installations and apparatus thereof for use in atmospheres potentially endangered by explosive material DIN VDE 0168 – Erection of electrical installation in open cast mines quarries and similar plants DIN VDE 0170/0171 – Electrical apparaturs for potentially explosive atmospheres DIN VDE 0185 – Lightning protection system, protection of structures against lightning DIN VDE 0207 part 1 up to part 24 – Insulating and sheathing compounds for cables and flexible cords DIN VDE 0245 part 1 – Cables and cords for electrical and electronic equipment in power installations DIN VDE 0245 part 101 – Flexible PVC-insulated control cable up to part 202 DIN VDE 0250 part 1 – Cables, wires and flexible cords for power installation up to part 819 DIN VDE 0253 – Heating – cables

Power guides • DIN VDE 0262 • DIN VDE 0265 • DIN VDE 0266 part 3 and part 4

– XLPE (cross linked PE) insulated and PVC sheathed installationscable up to 0,6/1 kV – Cables with plastic-insulated lead-sheat for power installation – Halogen-free cables with improved characteristics in the case of ﬁre, with reduced ﬁre propagation and continuance of isolation for use in the containment of nuclear power plants

X X5

Reference to DIN VDE Standards Power guides • DIN VDE 0271 • DIN VDE 0276 part 603 • DIN VDE 0276 part 604 • • • •

DIN VDE 0276 part 604/605 DIN VDE 0276 part 620 DIN VDE 0276 part 1000 DIN VDE 0276 part 1001

• DIN VDE 0277 • DIN VDE 0281 part 1 to part 404 • DIN VDE 0282 part 1 to part 808

• DIN VDE 0284 • DIN VDE 0289 part 1 to part 101 • DIN VDE 0292 • DIN VDE 0293 • DIN VDE 0295 • DIN VDE 0298 part 1 to part 300

– PVC-insulated cables and sheathed power cables for rated voltages up to and including 3,6/6 (7,2) kV – Distribution cables of nominal voltages U0 /U 0,6/1 kV – Power cables of nominal voltages U0 /U 0,6/1 kV with special fire performance for use in power stations – Additional test methods – Distribution cables of nominal voltages U0 /U 3,6 kV to 20,8/36 kV – Current-carrying capacity, general; conversion factors – Tests on cables laid with nominal voltages U0 /U 6/10 kV, 12/20 kV and 18/30 kV with PVC-insulation, VPE-insulation or paper insulation. – Primary cables for airport lighting – PVC-cables, wires and flexible cords for power installation – Rubber cables and flexible cords for power installation, heat-resistant silicon rubber insulated cable, halogen-free insulated cable arc welding cable, rubber insulated lift cable, rubber-sheathed flexible cables – Mineral insulated cables with a rated voltages not exeeding 750 V – Definations for cables, wires and flexible cords for power installation – Code designation for harmonized cables and flexible cords for power installations – Core identification for cables and flexible cords used in power installation – Conductors of cables, wires and flexible cords for power installation – Application of cables and flexible cords in power installations

Testing, measurement • DIN VDE 0472 part 1 to part 818 – Testing of cables, wires and flexible cords • DIN VDE 0473 up to part 811 – Insulating and sheating materials of electric cables; Common test methods • DIN VDE 0482 up to part 268 – Measurement of smoke density of cables Telecommunications, Switchboard and Installations-cable • DIN VDE 0800 part 1 to part 10 – Telecommunications • DIN VDE 0811 – Ribbon cables with round conductors, with a pitch of 1,27 mm • DIN VDE 0812 – Equipment wires and stranded equipment wires of telecommunications system • DIN VDE 0813 – Switchboard cables for telecommunications system • DIN VDE 0814 – Cords for telecommunications system • DIN VDE 0815 – Wiring cables for telecommunications system (indoor cable) • DIN VDE 0816 part 1 to part 3 – Outdoor cables for telecommunications system • DIN VDE 0817 – Cables with stranded conductors for increased mechanical stress for telecommunications system • DIN VDE 0818 – Self-supporting telecommunication aerial cables on overhead power lines above 1 kV • DIN VDE 0839 – Electromagnetic compatibility – Equipment wires and flexible equipment wires with extended temperature • DIN VDE 0891 part 1 to part 10 – Special directions and guidings principles of cables and insulated wires • DIN VDE 0899 part 1 up to part 5 – Special specification for optical fiber, single cores, indoor and outdoor cables •

DIN VDE 0881

Harmonized Identification The harmonized identifications for cables and wires come to an agreement with the CENELEC-structure (HAR-agreement) are determined by the certification institute. These identifications conform the harmonized standards. The harmonized identification must be visible on the core or the sheath in form of an imprint or embossing, or contained with a three-coloured black-red-yellow protected identification thread of different colour lengths (dimension in cm).

Harmonized identiﬁcation Kind of imprint or embossing

Colour of identiﬁcation thread black red yellow (dimension in cm)

Country

Certiﬁcation institute Name

Designation

CEBEC ⬍HAR⬎

Belgium

Comite´ Electrotechnique Belge

CEBEC

⬍VDE⬎ ⬍HAR⬎

Germany

Verband Deutscher Elektrotechniker e.V. VDE Prüf- und Zertiﬁzierungsinstitut

VDE

USE ⬍HAR⬎

France

Union Technique de l’Electricité

UTE

IEMMEQU ⬍HAR⬎

Italy

Instituto Italiano de Marchio Qualitá

IMQ

BASEC ⬍HAR⬎

Great Britain and North Ireland

British Approvals Service for Cables

BASEC

KEMA-KEUR ⬍HAR⬎

Netherlands

N.V. tot Keuring van Elektrotechnische Materialien

KEMA

SEMKO ⬍HAR⬎

Sweden

Svenska Elektriska Materielkontrollanstalten

SEMKO

⬍ÖVE⬎ ⬍HAR⬎

Austria

Österreichischer Verband für Elektrotechnik

ÖVE

⬍DEMKO⬎ ⬍HAR⬎

Denmark

Danmarks Elektriske Materialkontroll

DEMKO

⬍NSAI⬎ ⬍HAR⬎ ⬍IIRS⬎ ⬍HAR⬎

Ireland

National Standards Authority of Ireland old: Institute for Industrial Research and Standards

NSAI (IIRS)

NEMKO ⬍HAR⬎

Norway

Norges Elektriske Materiellkontroll

NEMKO

<>UNE<> ⬍HAR⬎ ((<>UNE<>))

Spain

up to 31. 12. 1992: Asociación Electrotécnica y Electrónica Española

AEE

AENOR ⬍HAR⬎

from 01.01.1993: Asociación Española de Normalización y Certiﬁcación

AENOR

ELOT ⬍HAR⬎

Greece

Hellenic Organization for Standardization

ELOT

⬍IPQ⬎ ⬍HAR⬎

Portugal

Instituto Portugués da Qualidade

IPQ

SEV ⬍HAR⬎

Switzerland

Schweizerischer Elektrotechnischer Verein

SEV

FIMKO

Finnland

FIMKO LTD

FIMKO

MEEI ⬍HAR⬎

Hungarian

Magyar Elektrotechnikai Ellenörzö Intézet

MEEI

X X7

Comparison of harmonized cables with IEC, DIN VDE and HD PVC-insulated cables according to DIN VDE 0281 in comparison with IEC and HD Designation

accord. to VDE part . . .

short short desig- nominal nominal designation nation old cross-sec- voltage new VDE 0250 tion (mm2) U0/U (V)

according comparative to HD design to IEC

PVC-wiring cables single wire ﬁne wires

0281 part 3 0281 part 3

H 05V-U H 05V-K

NYFA, NYA NYFAF, NYAF

0,5 to 1,0

300/500

HD 21.3 S3

227 IEC 01 227 IEC 01

PVC-insulated cables single wire multi-stranded wires ﬁne wires

0281 part 3 0281 part 3 0281 part 3

H 07V-U H 07V-R H 07V-K

NYA NYA NYAF

1,5 to 10 1,5 to 400 1,5 to 240

450/750

HD 21.3 S3

227 IEC 01 227 IEC 01 227 IEC 02

Light PVC-Twin cables

0281 part 5

H 03VH-Y

NLYZ

0,1

300/300

HD 21.5 S3

227 IEC 41

Twin cables

0281 part 5

H 03VH-H

NYZ

0,5+0,75

300/300

HD 21.5 S3

227 IEC 42

PVC-sheathed cables 03VV-F round ﬂat

0281 part 5 0281 part 5

H 03VV-F H 03VVH2-F

NYLHY rund NYLHY ﬂach

0,5+0,75 0,5+0,75

300/300

HD 21.5 S3

227 IEC 43 227 IEC 43

PVC-sheathed cables 05 VV-F round

0281 part 5

H 05VV-F

NYMHY rund NYMHY rund NYMHY ﬂach

0,75 to 2,5 1 to 2,5 0,75

300/500

NYFLY NYFLY

0,75 to 1 1,5 to 25

300/500 450/750

ﬂat

0281 part 5

H 05VVH2-F

PVC-Flat-cable 05VV-H6 PVC-Flat-cable 07VV-H6

0281 part 403 H 05VVH6-F 0281 part 404 H 07VVH6-F

227 IEC 53 HD 21.5 S3

300/500

227 IEC 53 –

– –

Rubber insulated power cables according to DIN VDE 0282 in comparison with IEC and HD Designation

according to VDE

short short desig- nominal nominal designation nation old cross-sec- voltage new VDE 0250 tion (mm2) U0/U (V)

according comparative to HD design to IEC

Heat-resistant rubberinsulated cable H 07G

0282 part 7 0282 part 7

H 07G-U H 07G-K

N4GA N4GAF

1,5+2,5 0,5 to 95

450/750

HD 22.7 S2

– –

Heat-resistant siliconerubber cable

0282 part 3

H 05SJ-K

N2GAFU

0,5 to 95

300/500

HD 22.3 S2

245 IEC 03

Braided ﬂexible cord

0282 part 4

H 03RT-F

NSA

0,75 to 1,5

300/500

HD 22.4 S3

245 IEC 51

Rubber sheathed ﬂexible cord 05RR

0282 part 4

H 05RR-F

NLH, NMH

0,75 to 2,5

300/500

HD 22.4 S3

245 IEC 53

Polychloroprene sheathed ﬂexible cable 05RN

0282 part 4

H 05RN-F

NYMHöu NYMHöu NYMHöu

0,75+1 0,75+1 0,75

300/500

HD 22.4 S3

245 IEC 57 245 IEC 57 245 IEC 57

Polychloroprene sheathed ﬂexible cable 07RN

0282 part 4

H 07RN-F

NMHöu NSHöu

1,5 to 500 1 to 25 1 to 300 1,5+2,5

450/750

HD 22.4 S3

245 IEC 65 245 IEC 66

Rubber insulated lift cable with textile braid 05RT2D5 Rubber insulated lift cable with polychloroprene sheath 05RND5

0282 part 807 H 05RT2D5-F

NFLG

0,75

300/500

–

0282 part 807 H 05RND5-F

NFLGC

0,75

300/500

–

Rubber insulated lift cable with textile braid 07RT2D5 Rubber insulated lift cable with polychloroprene sheath 07RND5

0282 part 808 H 07RT2D5-F

NFLG

450/750

–

0282 part 808 H 07RND5-F

NFLGC

450/750

–

IEC-defination IEC 227: Polyvinylchloride insulated flexible cables and cords with circular conductors and a rated voltage not exceeding 750 V IEC 245: Rubber insulated flexible cables and cords with circular conductors and a rated voltage not exceeding 750 V

X X 11

Designation code for power cables according to DIN VDE 0271/0276 Construction reference

Identiﬁcations of designation N DIN VDE standard (N) similar to DIN VDE standard Conductor material A aluminium conductor – copper conductor Insulating materials Y PVC 2X cross-linked PE (XLPE) – impregnated paper Concentric conductor (screen) C concentric conductor of copper CW concentric conductor of copper in waveconal formation CE concentric conductor of copper over each individual core S screen of copper wires SE screen of copper wires over each individual core H conductive layers (F) longitudinally water-proof screen Armouring B F G R

steel tape armouring armour of galvanized ﬂat steel wires counter helix of galvanized steel tape armour of galvanized round steel wires

Sheath Material A oversheath made of ﬁbrous material K ead sheath KL aluminium sheath

Y 2Y

PVC PE

..m ..h /V

stranded conductor hollow circular conductor compact conductor

Protective Conductor I with protective conductor O without protective conductor Number of cores Conductor cross section in mm2 Conductor type r ... circular conductor s ... sector conductor o ... oval conductor e ... circular, solid conductor Rating Voltage 0,6/1 kV 3,6/6 kV 6,0/10 kV 12/20 kV 18/30 kV

Examples NA2XS2Y 1x 35 RM/16 6/10 kV Single core XLPE-insulated cable with PE-sheath according to standard, circular, stranded aluminium conductor with nominal cross-section 35 mm2, covered with copper-screen 16 mm2 and rating voltage (U0 /U) 6/10 kV NYY-J 12x 1,5 RE 0,6/1 kV Cable according to standard, PVC-insulated, sheath PVC, with green-yellow marked core, 12 cores with nominal cross-section 1,5 mm2, circular conductor, solid, rating voltage 0,6/1 kV

X 12

Code-designation-explanations for cables and insulated wire AA AB AD AJASLH B B b (1B...) (2B...) BD BLK BZ C C C Cu (-Cu) D (D) DM Dreier E E(e) e F F F F F (F...) OF FR f ff G GGJ GS 2G 3G 4G 5G 6G 7G 8G 9G 53G H H (H...) (HS) HX ...IMF IMF -J -JZ K (K) LA LD Lg Li (L)Y (L)2Y 2L M M Mz (mS) N (N) NC NF -O

X 14

Outdoor cable approved national design Outdoor cable with lighting protection Outdoor cable with differential protection Outdoor cable with induction protection self-supporting communication cables for high voltage overhead lines armouring spinning of textile yarn armouring one layer of steel tape... thickness of the steel tape in mm two layers of steel tape... thickness of the steel tape in mm unit-type stranding bare copper-conductor without insulation bronze conductor screen of copper wire braiding screen of copper wire spinning outer protection of jute and viscous compound copper wire total cross-section of copper screens (mm2) screen of copper wires screen of helically applied copper wires Dieselhorst-Martin quad three cores in triple stranded copper drain wire protective covering of viscous compound with embedded layer of plastic tape single wire, solid cable cores assembly with petrol-jelly foil wrapping flat cable star quad for railway cable star quad for phantom circuits flat wire armouring... thickness in mm jelly filled cable core, filling compound of hard substances flame retardant flexible, fine wire stranding extra fine wire stranding insulation or sheath material of rubber (NR) or (SBR) Mining cable Mining cable with induction protection glass fibre whipping or braiding insulation or jacket of silicone rubber, (SIR) insulation or jacket of ethylene propylene rubber, (EPR) insulation or jacket of ethylene vinylacetate rubber (EVA) insulation or jacket of chloroprene rubber (CR) insulation or jacket of chlorosulphonated polyethylene (CSM), Hypalon insulation or jacket of Flouroelastomer (FKM) insulation or jacket of Nitrile rubber (NBR) PE-C rubber (CM) CM, chlorinated Polyethylene insulation or jacket of halogen-free compound Harmonized Documents maximal value of mutual capacitance (nF /km) semi-conducting tape of layer cross-linked, halogen-free polymer compound individual stranding element (pairs or single cores etc.) in metal foil and drain wire several stranding elements in metalfoil and drain wire cable with green-yellow earth core cable with green-yellow earth core and cores with inprinted numbers copper-tape inner sheath and longitudinally folded copper tape tinsel conductor (flat copper wire stranded over the thread of synthetic fibres) corrugated aluminium sheath in layers stranding stranded wires conductor laminated sheath AI-tape and PVC-jacket laminated sheath AI-tape and PE-jacketl double enamel coating as insulation plastic-sheath cable lead sheath alloyed lead sheath magnetic shield VDE standard in adapted to VDE standard non-corrosiv, smoke-gase natural colour cable without green-yellow earth core

-OZ

cable without green-yellow earth core and cores with imprinted numbers ö oil-resistant 02Y Foam-PE, insulation (cellular PE) Q Steel wire braiding (R...) round wire, diameter in mm RAGLCompensating cable for thermocoupling RDRhenomatic cable RE Computer cable RGCoaxial cable according MIL specification re round, single wire rm round, multiwire RScomputer switchboard cable S silk whipping S signal cables for railways (S...) nominal value of mutual capacitance (nF /km) -S signal cable for German Railway SSwitchboard cable SL flexible sheathed cable 2S two layers of silk whipping St star quad for phantom circuits St I star quad in telephone cables for lager distance St III star quad in local cables (St) static screen Staku copper clad steel wire Staku-Li copper clad steel stranded wires ...t termite protection T supporting element for overhead cable Tfan out cable TF carrier frequency of pairs or quads triple TiC triple in copper wire braid TiMF triple in metal foil U braiding of textile fibres VGD gold-plated VN ickel-plated; VS silver-plated VZK galvanized; VZN tinned W corrugated steel sheath W high heat resistant W corrugated steel sheath X cross-linked polyvinylchlorid (X-PVC) or other materials XPE cross-linked polyethylene (X-PE) 2X cross-linked polyethylene 7X cross-linked Ethylentetrafluorethylen (X-ETFE) 10X cross-linked Polyvinylidenfluorid (X-PVDF) Y PVC, polyvinylchloride Yu PVC, polyvinylchloride, non-flammable, flame-retardant Yv PVC, polyvinylchloride, with reinforced sheath YV Equipment wires with tinned conductor Yw PVC, polyvinylchlorid, heat resistant upto 90°C 2Y Polyethylene (PE) 2Yv Polyethylene, reinforced sheath 02Y Cellular polyethylene 02YS insulation of cellular polyethylene with outer PE-skin 2YHO insulation of air-spaced polyethylene 3Y insulation polystyrene (PS), Styroflex 4Y insulation or jacket of polyamide (PA) 5Y insulation or jacket of polytetrafluorethylene (PTFE), HELUFLON® 5YX Perfluoralkoxy (PFA) 6Y Perfluoroethylene-propylene (FEP), HELUFLON® 7Y insulation or jacket of ethylentetrafluorethylen (ETFE) 8Y insulation of polyimid (PI), Kapton® 9Y polypropylen (PP) 10Y PVDF, Polyvinylidene fluoride 11Y polyurethan (PUR) 12Y TPE-E, TPE 13Y TPE-EE, TPE on base of Polyester-Ester 31Y TPE-S, TPE on base of Polystyrol 41Y TPE-A, TPE on base of Polyamide 51Y PFA, Perfluor-Alkoxylalkane 71Y ECTFE, Monochlortrifluorethylene 91Y TPE-O, TPE on base of Polyester-Ester -Z core imprinted with numbers Z twin cable (Z) high-tensile braid of steel wires (ZG) high-tensile element of glass fibre yarn (ZN) high-tensile of non-metallic elements

Nominal voltage and Operating voltage Nominal voltage Voltage of cables and wires, by which the construction and the tests in respect of electrical characteristics are to be refered. According to DIN VDE 0298 and IEC 183 the cables are specified U0/U, where U0 = cable nominal voltage between the conductor and the metal covering or earth and U = cable nominal voltage between the phase conductors, for 3-phase U = 公僓3 U0. According to IEC regulations, the maximum permissible voltage Um is given in brackets. The identification is: U0/U (Um). As the insulation of plastic insulated cables are measured with a nominal voltage U0/U = 0,6/1 kV and all radial field cables for the voltage U0, these cables are suitable for installation: ● in single phase systems, in which the both phase conductors are insulated, with nominal voltage UN = 2 U0 ● in single phase systems, in which one phase conductor is earthed, with the nominal voltage UN = U0

Operating voltage Voltage between conductors of a power system or between a conductor and earth under speciﬁed condition in a given time during an undisturbed operation. Coordination of cable-Nominal voltages Nominalvoltages U0/U kV

for 3-phase system kV

for 1-phase alternating current both phase conductors one phase conductor insulated earthed kV kV

0,6/1

1,2

0,6

3,6/6

7,2

3,6

6/10

12/20

18/30

Coordination of maximum permissible Operating voltages Nominal voltages U0/U kV

maximum voltage for 3-phase system kV

maximum voltage for 1-phase alternating current both phase conductors one phase conductor insulated earthed kV kV

0,6/1

1,2

1,4

0,7

3,6/6

7,2

8,3

4,1

6/10

12/20

18/30

Note: Cable with U0/U 0,6/1 kV is allowed for Direct Current Systems, of those the maximum operating voltage conductor/conductor 1,8 kV or conductor/earth 0,9 kV not to be exceeded.

X 18

Current ratings for HELUTHERM® 145 For permanent operating to the ambient temperature of 30° C. Conversion factors for the deviating site operation conditions – see tables below. Sufﬁciently large or ventilated rooms in which the ambient temperature is not noticeably increased by the heat losses from the cables. Protection should be taken from the solar radiation etc. Installation

Conversion factors for grouping

in open air

on face without inter-contact

on surface with inter-contact

in tubes, conduites, cabinets

–

to table 1

to table 2

to table 3

Cross-section, mm2

Current ratings in Ampere (A) up to 30° C ambient temperature

0,25

0,33

15´

0,50

0,75

1,0

1,5

2,5

121

116

160

152

106

211

200

140

111

261

248

172

138

320

304

211

169

411

391

272

217

502

476

331

265

120

587

558

387

310

150

680

646

449

359

185

781

743

516

413

240

931

884

614

492

Conversion factors for grouping Number of single core cables for 2-phase or 3-phase systems

Table 1

Factor

1,00

0,94

0,90

Table 2

Factor

1,00

0,85

0,79

0,75

0,73

0,72

0,71

0,70

–

Table 3

Factor

1,00

0,80

0,70

0,65

0,60

0,57

0,54

0,52

0,50

0,48

0,45

Conversion factors for deviating ambient temperatures Temperature in °C

100

105

110

115

Factor

1,05

1,00

0,94

0,88

0,82

0,75

0,67

0,58

0,53

0,47

0,41

0,35

0,24

X 29

Current ratings for silicone cables and wires The indicated values stated in the following table are considered as guiding values. These are to be selected each particularly for the individual application. Heat-resistance at an ambient temperature up to 150°C Group 1 Nominalcrosssection

current-carrying capacity A

Group 2

protective fuse A

current-carrying capacity A

Group 3

protective fuse A

current-carrying capacity A

protective fuse A

0,25

2,8

–

0,5

–

0,75

1,0

1,5

2,5

100

108

100

129

125

105

100

135

–

158

160

140

125

168

–

198

200

175

160

207

–

245

250

210

200

250

–

292

300

120

250

292

–

344

335

150

–

335

–

391

–

185

–

382

–

448

–

240

–

453

–

528

–

300

–

523

–

608

–

Group 1: One or more single core cables laid in duct. Group 2: Multicore cables, ﬂexible cables laid in open or ventilated conduits. Group 3: Single core cables laid in open air with a spacing at least equal to cable diameter.

Power ratings for ambient temperature over 150°C The following conversion factors are valid: Temperature °C

X 30

current-carrying capacity values in %

up to 150

100

over 150 to 155

over 155 to 160

over 160 to 165

over 165 to 170

over 170 to 175

Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 – 30 kV Conductor resistance 20°C maximum value cross-section mm2

Cu-conductor Ohm/km

Alu-conductor Ohm/km

25 35

0,727 0,524

1,20 0,868

50 70 95 120

0,387 0,268 0,193 0,153

0,641 0,443 0,320 0,253

150 185 240 300

0,124 0,0991 0,0754 0,0601

0,206 0,164 0,125 0,100

400 500

0,0470 0,0366

0,0778 0,0605

Conversion factors for the conductor temperatures Temperature at °C

Cu-conductor

1,157

1,177

1,196

1,236

1,275

Alu-conductor

1,161

1,181

1,202

1,242

1,282

Conversion formula: R = R20 ·

234,5 + 254,5

for Cu-conductor

R = R20 ·

228 + 248

for Alu-conductor

Conductor temperature at °C = Conductor resistance at °C in Ohm/km = R Conductor resistance at 20 °C in Ohm/km = R20

X X 39

Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 – 30 kV Effective resistance at 50 Hz (Alternating-current resistance) Copper conductor Nominal voltage

6/10 kV

12/20 kV

Cross-section

18/30 kV

approx Ohm/km

mm2 35 50 70 95 120 150 185 240 300 400 500

0,671 0,497 0,345 0,249 0,198 0,163 0,132 0,102 0,082 0,068 0,055

0,673 0,498 0,346 0,251 0,200 0,165 0,134 0,104 0,085 0,071 0,058

0,671 0,496 0,345 0,249 0,198 0,163 0,131 0,101 0,082 0,067 0,055

0,672 0,498 0,346 0,250 0,200 0,165 0,133 0,103 0,084 0,070 0,058

– 0,496 0,344 0,249 0,198 0,162 0,131 0,101 0,082 0,067 0,054

– 0,497 0,346 0,250 0,199 0,164 0,133 0,103 0,084 0,069 0,057

Aluminium conductor Nominal voltage

6/10 kV

12/20 kV

Cross-section

18/30 kV

approx Ohm/km

mm2 35 50 70 95 120 150 185 240 300 400 500

1,12 0,825 0,571 0,413 0,327 0,269 0,215 0,165 0,133 0,106 0,085

1,12 0,826 0,572 0,415 0,329 0,271 0,217 0,167 0,135 0,109 0,088

1,12 0,825 0,571 0,413 0,327 0,268 0,215 0,165 0,133 0,106 0,084

1,12 0,826 0,572 0,414 0,329 0,270 0,217 0,167 0,135 0,109 0,087

– 0,824 0,571 0,413 0,327 0,268 0,214 0,164 0,133 0,106 0,084

– 0,826 0,572 0,414 0,328 0,270 0,216 0,166 0,135 0,108 0,087

Inductive resistance at 50 Hz Nominal voltage

6/10 kV

12/20 kV

Cross-section

18/30 kV

Ohm/km

mm2 35 50 70 95 120 150 185 240 300 400 500 X 40

0,144 0,136 0,129 0,123 0,118 0,114 0,110 0,105 0,102 0,097 0,094

0,158 0,150 0,143 0,137 0,132 0,128 0,124 0,120 0,116 0,111 0,108

0,153 0,145 0,138 0,131 0,126 0,121 0,117 0,112 0,108 0,103 0,100

0,168 0,159 0,152 0,145 0,140 0,135 0,131 0,126 0,123 0,117 0,114

– 0,154 0,147 0,139 0,134 0,129 0,125 0,120 0,115 0,110 0,106

– 0,169 0,161 0,154 0,148 0,143 0,139 0,134 0,130 0,124 0,120

Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 – 30 kV Mutual capacitance Nominal voltage

6/10 kV

12/20 kV

18/30 kV

mm2

μF/km

35 50 70 95 120 150 185 240 300 400 500

0,22 0,25 0,28 0,31 0,34 0,37 0,40 0,44 0,48 0,55 0,60

0,16 0,18 0,20 0,22 0,23 0,25 0,27 0,30 0,32 0,36 0,40

– 0,14 0,15 0,17 0,18 0,19 0,20 0,22 0,24 0,27 0,29

Cross-section

Inductance Nominal voltage Cross-section mm2 35 50 70 95 120 150 185 240 300 400 500

6/10 kV

12/20 kV

mH/km

0,45 0,42 0,39 0,38 0,36 0,35 0,34 0,32 0,31 0,30 0,29

0,76 0,73 0,70 0,67 0,65 0,63 0,61 0,59 0,57 0,55 0,53

mH/km 0,48 0,45 0,43 0,41 0,39 0,38 0,36 0,35 0,33 0,33 0,31

18/30 kV

mH/km 0,76 0,74 0,70 0,68 0,65 0,63 0,62 0,59 0,58 0,55 0,53

mH/km – 0,48 0,45 0,43 0,42 0,41 0,39 0,37 0,36 0,34 0,33

mH/km – 0,75 0,71 0,68 0,66 0,64 0,63 0,60 0,59 0,56 0,54

X X 41

Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 – 30 kV Short-circuit current carrying capacity up to 30 kV Conductor temperature: 90° C Short-circuit temperature: 250° C Cable with Cu-conductors cross-

short-circuit time in s (seconds)

section 0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1,0

1,5

2,0

3,0

4,0

5,0

permissible short-circuit in kA

11,3

8,0

6,5

5,7

5,1

4,6

4,3

4,0

3,8

3,6

2,9

2,5

2,1

1,8

1,6

15,8

11,2

9,1

7,9

7,1

6,5

6,0

5,6

5,3

5,0

4,1

3,5

2,9

2,5

2,2

22,6

16,0

13,1

11,3

10,1

9,2

8,5

8,0

7,5

7,2

5,8

5,1

4,1

3,6

3,2

31,7

22,4

18,3

15,8

14,2

12,9

12,0

11,2

10,6

10,0

8,2

7,1

5,8

5,0

4,5

43,0

30,4

24,8

21,5

19,2

17,5

16,2

15,2

14,3

13,6

11,1

9,6

7,8

6,8

6,1

120

54,3

38,4

31,3

27,1

24,3

22,2

20,5

19,2

18,1

17,2

14,0

12,1

9,9

8,6

7,7

150

67,8

48,0

39,2

33,9

30,3

27,7

25,6

24,0

22,6

21,5

17,5

15,2

12,4

10,7

9,6

185

83,7

59,2

48,3

41,8

37,4

34,2

31,6

29,6

27,9

26,5

21,6

18,7

15,3

13,2

11,8

240

108,5

76,7

62,7

54,3

48,5

44,3

41,0

38,4

36,2

34,3

28,0

24,3

19,8

17,2

15,3

300

135,7

95,9

78,3

67,8

60,7

55,4

51,3

48,0

45,2

42,9

35,0

30,3

24,8

21,5

19,2

400

180,9

127,9

104,4

90,4

80,9

73,8

68,4

64,0

60,3

57,2

46,7

40,4

33,0

28,6

25,6

500

226,1

159,9

130,5

113,1

101,1

92,3

85,5

79,9

75,4

71,5

58,4

50,6

41,3

35,8

32,0

1,0

1,5

2,0

3,0

4,0

5,0

Cable with Alu-conductors cross-

short-circuit time in s (seconds)

section 0,1

0,2

0,3

0,4

0,5

mm2

0,6

0,7

0,8

0,9

permissible short-circuit in kA

7,4

5,3

4,3

3,7

3,3

3,0

2,8

2,6

2,5

2,4

1,9

1,7

1,4

1,2

1,1

10,4

7,4

6,0

5,2

4,7

4,2

3,9

3,7

3,5

3,3

2,7

2,3

1,9

1,6

1,5

14,9

10,5

8,6

7,4

6,6

6,1

5,6

5,3

5,0

4,7

3,8

3,3

2,7

2,4

2,1

20,8

14,7

12,0

10,4

9,3

8,5

7,9

7,4

6,9

6,6

5,4

4,7

3,8

3,3

2,9

28,2

20,0

16,3

14,1

12,6

11,5

10,7

10,0

9,4

8,9

7,3

6,3

5,2

4,5

4,0

120

35,7

25,2

20,6

17,8

16,0

14,6

13,5

12,6

11,9

11,3

9,2

8,0

6,5

5,6

5,0

150

44,6

31,5

25,7

22,3

19,9

18,2

16,9

15,8

14,9

14,1

11,5

10,0

8,1

7,1

6,3

185

55,0

38,9

31,7

27,5

24,6

22,5

20,8

19,4

18,3

17,4

14,2

12,3

10,0

8,7

7,8

240

71,3

50,4

41,2

35,7

31,9

29,1

27,0

25,2

23,8

22,6

18,4

16,0

13,0

11,3

10,1

300

89,2

63,1

51,5

44,6

39,9

36,4

33,7

31,5

29,7

28,2

23,0

19,9

16,3

14,1

12,6

400

118,9

84,1

68,6

59,5

53,2

48,5

44,9

42,0

39,6

37,6

30,7

26,6

21,7

18,8

16,8

500

148,6

105,1

85,8

74,3

66,5

60,7

56,2

52,5

49,5

47,0

38,4

33,2

27,1

23,5

21,0

X 42

Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 – 30 kV Short-circuit to ground Nominal voltage

6/10 kV

12/20 kV

18/30 kV

cross-section mm2

A/km

1,2

1,7

–

1,4

1,9

2,3

1,5

2,1

2,5

1,7

2,4

2,7

120

1,9

2,6

2,9

150

2,0

2,7

3,1

185

2,2

3,0

3,3

240

2,4

3,3

3,7

300

2,6

3,5

4,0

400

3,0

4,0

4,4

500

3,3

4,3

4,8

Short-circuit current carrying capacity of copper screens Short-circuit temperature: 350°C short-circuit time in seconds

load of short-circuit current in kA up to 16 mm2

25 mm2

35 mm2

0,1

9,7

15,1

21,2

0,2

6,9

10,7

15,1

0,3

5,7

8,9

12,5

0,4

5,0

7,7

10,9

0,5

4,5

7,0

9,8

0,6

4,2

6,4

9,0

0,7

3,9

6,0

8,4

0,8

3,5

5,6

7,9

0,9

3,4

5,3

7,5

1,0

3,3

5,1

7,2

1,5

2,7

4,2

5,9

2,0

2,3

3,6

5,1

3,0

1,9

2,9

4,2

4,0

1,7

2,6

3,6

5,0

1,5

2,3

3,2

Coordination of screen-cross-section conductor cross-section mm2

screen-cross-section mm2

35 to 120

150 to 300

400 and 500

X X 43

Colour code according to international standard Electronic control UL-version: single cores stranding The insulation of the conductor gives the first basic colour. The codes of the multi-coloured identification are combined with a basic colour and colour rings. The second colour is printed on the basic colour as a form of ring. The ring width is 2–3 mm. A less unsharpness on the edge of the identification colour and a minor pledging of both half-rings are permitted. The cores are to be counted continuously through all layers at the same direction, beginning with the inside layer towards outer. No. Basic-Ring-colours

No. Basic-Ring-colours

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

black brown red orange yellow green blue violet grey white white-black white-brown white-red white-orange white-yellow

white-green white-blue white-violet white-grey brown-black brown-red brown-orange brown-yellow brown-green brown-blue brown-violet brown-grey brown-white green-black green-brown

green-red green-orange green-blue green-violet green-grey green-white yellow-black yellow-brown yellow-red yellow-orange yellow-blue yellow-violet yellow-grey yellow-white grey-black

grey-brown grey-red grey-orange grey-yellow grey-green grey-blue grey-violet grey-white orange-black orange-brown orange-red orange-yellow orange-green orange-blue orange-violet

Pair-colour code according to international standard Electronic control UL-version: pair stranding The insulation of the conductor gives the first basic colour. The codes of the multi-coloured identification are combined with a basic colour and colour rings. The second colour is printed on the basic colour as a form of ring. The ring width is 2–3 mm. A less unsharpness on the edge of the identification colour and a minor pledging of both half-rings are permitted. The cores are to be counted continuously through all layers at the same direction, beginning with the inside layer towards outer. Pair-stranding Pair-no.

Pair-stranding co

Pair-no.

3 4 5 6 7 8

b a b a b a b

k ange black yellow black green black blue black violet black grey

11 12 13 14 15 16

Pair-stranding core

colour

a b a b a b a b a b a b a b a b

black white brown red brown orange brown yellow brown green brown blue brown violet brown grey

Pair-no. 17 18 19 20 21 22 23 24

core

colour

a b a b a b a b a b a b a b a b

brown white red orange red yellowz red green red blue red violet red grey red white

X X 51

Colour codes according to international standards TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 28-22) No.

Basic-ring-colour

No.

Basic-ring-colour

No.

Basic-ring-colour

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

black brown red orange yellow green blue violet grey white white/black white/brown white/red white/orange white/yellow white/green white/blue

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

white/violet white/grey white/black/brown white/black/red white/black/orange white/black/yellow white/black/green white/black/blue white/black/violet white/black/grey white/brown/red white/brown/orange white/brown/yellow white/brown/green white/brown/blue white/brown/violet white/brown/grey

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

white/red/orange white/red/yellow white/red/green white/red/blue white/red/violet white/red/grey white/orange/yellow white/orange/green white/orange/blue white/orange/violet white/orange/grey white/yellow/green white/yellow/blue white/yellow/violet white/yellow/grey white/green/blue

TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 20-16) No.

Basic-ring-colour

No.

Basic-ring-colour

No.

Basic-ring-colour

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

black red white green orange blue brown yellow violet grey pink hellbrown red/green red/yellow red/black white/black white/red

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

white/green white/yellow white/blue white/brown white/orange white/grey white/violet white/black/red white/black/green white/black/yellow white/black/blue white/black/brown white/black/orange white/black/grey white/black/violet white/black/black white/red/black

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

white/red/red white/red/green white/red/blue white/red/brown white/red/violet white/green/black white/green/red white/green/green white/green/blue white/green/brown white/green/violet white/blue/black white/blue/red white/blue/green white/blue/blue white/blue/brown

X 52

Pair-colour codes according to international standards TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22) Pair-stranding Pair-no. core 1 2 3 4 5 6 7 8 9

a b a b a b a b a b a b a b a b a b

colour black red black white black green black blue black brown black yellow black orange red green red white

Pair-stranding Pair-no. core 10 11 12 13 14 15 16 17 18

a b a b a b a b a b a b a b a b a b

colour red blue red yellow red brown red orange green blue green white green brown green orange green yellow

Pair-stranding Pair-no. core 19 20 21 22 23 24 25

a b a b a b a b a b a b a b

colour white blue white brown white orange white yellow blue brown blue orange blue yellow

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18) Pair-stranding Pair-no. core 1 2 3 4 5 6 7 8 9

a b a b a b a b a b a b a b a b a b

colour white black white brown white red white orange white yellow white green white blue white violet white grey

Pair-stranding Pair-no. core 10 11 12 13 14 15 16 17 18

a b a b a b a b a b a b a b a b a b

colour black brown black red black orange black yellow black green black blue black violet black grey brown red

Pair-stranding Pair-no. core 19 20 21 22 23 24 25

a b a b a b a b a b a b a b

colour brown orange brown yellow brown green brown blue brown violet brown grey red orange

X X 53

Colour code for single wire vehicle cables one-colour black, white, blue, orange, brown, green, violet, red, pink, yellow, grey base colour longitudinal stripe ring marking

two-colours ● preferred colours

● further colour combinations

base colour

marking colour longitudinal stripe

base colour

marking colour longitudinal stripe

base colour

marking colour longitudinal stripe

base colour

marking colour longitudinal stripe

white white white white white

grey red brown blue black

red red red red red red

white yellow grey green blue black

white white white

yellow green violet

brown brown brown

grey violet blue

yellow yellow yellow yellow yellow

grey red brown blue black

yellow yellow yellow

white green violet

blue blue blue

grey violet brown

brown brown brown brown

white yellow green black

grey grey grey

white yellow violet

black black black

grey violet brown

grey grey grey

green red brown

blue blue blue blue

white yellow green red

green green green

yellow red violet

green green green green green

white grey brown blue black

red

brown

black black black black

white yellow green red

violet violet violet violet violet violet violet

white yellow grey green brown blue black

orange orange orange orange orange orange orange

white yellow grey green violet blue black

three-colours ● preferred colours

● further colour combinations

base colour

1. marking colour longitudinal stripe

2. marking colour longitudinal stripe

base colour

1. marking colour longitudinal stripe

2. marking colour longitudinal stripe

grey grey grey

green red brown

yellow yellow yellow

grey grey grey

white yellow violet

yellow yellow yellow

red red red red red red

white yellow grey green blue black

yellow yellow yellow yellow yellow yellow

red

brown

yellow

brown brown brown brown

white yellow green black

yellow yellow yellow yellow

violet violet violet violet violet violet violet

white yellow grey green brown blue black

yellow yellow yellow yellow yellow yellow yellow

blue blue blue blue

white yellow green red

yellow yellow yellow yellow

brown brown brown

grey violet blue

yellow yellow yellow

blue blue blue

grey violet brown

yellow yellow yellow

black black black black

white yellow green red

yellow yellow yellow yellow

black black black

grey violet brown

yellow yellow yellow

orange orange orange orange orange orange orange

white yellow grey green violet blue black

yellow yellow yellow yellow yellow yellow yellow

Minimum quantities for one or two-coloured combinations per cross-section and colour combination: 0,5 to 2,5 mm2 = 3 km 4,0 to 25,0 mm2 = 1 km. Remaining cross-sections on request For three-coloured combination we manufacture only on request. Minimum quantities per cross-sections and colour combinations: 0,5 to 2,5 mm2 = 5 km 4,0 to 25,0 mm2 = 3 km. Remaining cross-sections on request.

X 54

Chemical Resistance of PUR (Polyurethane) Substance Aceton Alums Aluminium chloride Formic acid Ammonia Ammonium carbonate Ammonium chloride Aniline ASTM-Oil I ASTM-Oil II ASTM-Oil III ASTM-Fuel No. I ASTM-Fuel No. II ASTM-Fuel No. III

Concentration (%)

10 30 10

Benzene Brake ﬂuid ATE Butanol Butyl acetate Calcium chloride Chlorobenzene Chloroform Chloroprene Chromic acid Cyclohexan Cyclohexanon

Classiﬁcation of requirement

Substance Magnesium chloride Methanol Mythyl acetate Mythyl chloride Methylethylketon Mythylglycol Mythylglycolacetate Lactic acid Mineral oil Motor oil

Concentration (%) 30 <5

Classiﬁcation of requirement *

Sodium chloride 10 Sodium perchlorate solut. Soda lye 10

Olive oil Ozone

Parafﬁn oil Perchlore ethylene Petroleum ether Petroleum Vegetable oils Vegetable fats Phosphoric acid

Nitric acid 30 Hydrochlorid acid, concen. Cutting oil Carbon disulﬁde Sulfuric acid 30 Sea water Silver salts 20

Tetrachloroethylene Carbon tetrachloride Tetrahydrofuran Toluene Trichlorethylene

Freon 12 Freon 22

Tataric acid

Hydraulic oil SAE 90 Glycerin Glycol

Isopropanol

Potash lye 10 Bichromate of potash Potassium nitrate Potassium permanganate Kerosene

Diethylether Diethylprestone Diesel oil Dimethylformamide Ferric-III-chloride Acetic acid 20–80 Ethanol Ethyl ether Ethylacetate Ethylencloride

10 10 100

Xylon

100

< 10

resistant vastly resistant conditionally resistant not resistant *for individual case, please verify

The information mentioned in this summary is given to the best of our own knowledge and based upon our long standing experience. But we would like to direct your attention to the fact, that the information is given without obligation. A ﬁnal judgement can only be made in practice.

X 63

Silicone

J-H(St)H, Security Cable ..E 30/E 90, HELUCOM-H JZ-500-HMH/MXMHX, N2XH, H072-K, RG-H

SiHF, SiHF/GL-P, SiF, SiD, SiFF, SiF/GL, SiD/GL, SiHF-C-Si, FZ-LS, FZ-LSi, N2GMH2G

Neoprene-Round/Flat, NSHTÖU, AIRPORT 400 Hz H01N2-D/E, H 05/H 07-, A 05/A 07 RN-F

FEP-6Y, PTFE-5Y, Compensating cables-FEP

PUR

PUR-JZ, PUR-JZ-HF, TOPFLEX-PUR, ROBOFLEX, SUPERTRONIC-PUR, MULTIFLEX-PUR, TOPSERV®

Neoprene HELURubber FLON®

Coaxial-cable (PE), L2-BUS-cable (PE) A-2Y(L)2Y, A-2YF(L)2Y, HELUCOM® ... 2Y

THERM 120, THERM 105, H05V2-K, H07V2-K

H 05 V-K, H 07 V-K, H 03 W-F, H05 W-F

ESUY, LifY, PVC-Single cores, EDV-PiMF-CY ESY, LiFDY, TUBEFLEX/-CY

F-CY-JZ, Y-CY-JZ, JZ-HF-CY, J-Y(St)Y, J-YY, JE-Y(St)Y S-YY, S-Y(St)Y, TOPFLEX-PVC

JZ-602, JZ-602-CY, TGRONIC-CY, LiYCY, JZ-602 RC, PAAR-TRONIC-CY, SY-JZ, SY-JB, JZ-602 RC-CY

Lify, Trago, Lift-2S, BAUFLEX BUS-cables-PVC, DAT-cables-PVC

H05W5-F, H 05WC4V5-K

JZ-603, JZ 603-CY, Li-TPC-Y, PAAR-CY-OZ, N05W5-F, CEI 20-22

Temperature up to --- °C

Concentration (%)

Chemical Resistance

JZ-500/600/750, JB, OZ-BL, JZ-HF PVC-Flach, TRONIC (LiYY), SUPERTRONIC-PVC

PVC

Substance Inorganic chemicals Alums

colts.

Aluminium salts

each

Ammonia, wat. Ammonium acetate, wat.

each

Ammonium carbonate, wat.

each

Ammonium chloride, wat.

each

Barium salts

each

Boric acid

100

Calcium chloride, wat.

colts.

Calcium chloride, wat.

10 – 40

Calcium nitrate, wat

colts.

Chromium salts, wat.

colts.

Potassium carbonate, wat.

Potassium chlorate, wat.

colts.

Potassium chloride, wat.

colts.

Potassium dicromate, wat.

Potassium iodie, wat.

Potassium nitrate, wat.

colts.

Potassium permanganate, wat. Potassium sulphate, wat. Copper salts

colts.

Megnesium salts

colts.

Sodium bicarbonate (Natron), wat.

Sodium thiosulfat, wat.

Nitrobenzene

Sodium bisulphite (Soda), wat.

Soda Lye

Sodium chloride (Cook salt), wat.

Nickel salts, wat.

colts.

100

Phosphoric acid

Mercury

100

colts.

Mercury salts Nitric acid Hydrochlorid acid

conc.

Sulfur dioxide

Carbon disulﬁde

Sulfuric acid

Hydrogen sulﬁde

Sea water

Silver salts, wat.

Cleaning ﬂuid lye Water (dest.)

100

Hydrogen peroxide, wat.

Zinc salts, wat.

Stannous chloride

resistant each = each concentration conditionally resistant colts. = cold saturated not resistant wat. = watery, liquid for individual case, please verify

X 64

Aniline

Petrol

Benzene

FEP-6Y, PTFE-5Y, Compensating cables-FEP

HELURubber FLON®

Neoprene

Neopren-Round/Flat, NSHTÖU, AIRPORT 400 Hz H01N2-D/E, H 05/H 07-, A 05/A 07 RN-F

Silicone

SiHF, SiHF/GL-P, SiF, SiD, SiFF, SiF/GL, SiD/GL, SiHF-C-Si, FZ-LS, FZ-LSi, N2GMH2G

J-H(St)H, Security Cable ..E 30/E 90, HELUCOM-H JZ-500-HMH/MXMHX, N2XH, H072-K, RG-H

PUR

PUR-JZ, PUR-JZ-HF, TOPFLEX-PUR, ROBOFLEX, SUPERTRONIC-PUR, MULTIFLEX-PUR, TOPSERV®

Coaxial-Cable (PE), L2-BUS-cable (PE) A-2Y(L)2Y, A-2YF(L)2Y, HELUCOM® ... 2Y

THERM 120, THERM 105, H05V2-K, H07V2-K

H 05 V-K, H 07 V-K, H 03 W-F, H 05 W-F

ESUY, LifY, PVC-Single cores, EDV-PiMF-CY ESY, LiFDY, TUBEFLEX/-CY

F-CY-JZ, Y-CY-JZ, JZ-HF-CY, J-Y(St)Y, J-YY, JE-Y(St)Y S-YY, S-Y(St)Y, TOPFLEX-PVC

Lify, Trago, Lift-2S, BAUFLEX BUS-cables-PVC, DAT-cables-PVC

20 30

H05W5-F, H05WC4V5-K

Temperature up to ...°C

JZ-603, JZ 603-CY, Li-TPC-Y, PAAR-CY-OZ, N05W5-F, CEI 20-22

Concentration (%)

JZ-500/600/750, JB, OZ-BL, JZ-HF PVC-Flat, TRONIC (LiYY), SUPERTRONIC-PVC

Chemical Resistance

JZ-602, JZ-602-CY, TGRONIC-CY, LiYCY, JZ-602 RC, PAAR-TRONIC-CY, SY-JZ, SY-JB, JZ-602 RC-CY

PVC

Substance Organic chemicals Aceton Formic acid

Succinic acid, wat.

colds.

Brake ﬂuid

100

Chlorobenze

Chloroprene

Diethylether

Diethylprestone

Ethyl chloride

Ethylene glycol

100

Freon

Acetic acid

Ethyl alcohol

100

Methanol

100

Methylen chloride

Mineral oil Motor oil

120

Olive oil

Oxal acid

Machine oil

Lactic acid

Kerosene

Methyl alcohol

100

Hydraulic oil Isopropyl alcohol

each

Gear oil Glycerin

Butane

Glacial acetic acid

Butter

Diesel oil

colds.

Parafﬁn oil Vegetable oils

Vegetable fats

100

Tartaric acid, wat.

Citric acid

Cutting oil Tar acid Carbon tetrachloride

Toluene Trichloroethylene

* 1)

resistant each = each concentration conditionally resistant colds. = cold saturated not resistant wat. = watery, liquid for individual case, please verify PUR-material is resitant

X X 65

Chemical Resistance of Fluorinated polymeric materials ● The Fluorinated polymeric is resistent against following chemical materials Abietin acid Acetone Acetone phenon Acetic anhydride Acetic acid Acryl hydride Allylic acetate Allylic metacrylacid Aluminium chloride Ammonia, liquid Ammonium chloride Aniline

Ethyl ether Ethyl alcohol Ethyl acetate Ethylene bromide Ethylene glycol

Benzene chloride Benzonitrile Benzyl alcohol Borax Bromine Butyl acetate Butyl

Hexane hydrazine Hydrochlorid acid Hydrogen superoxide

Calcium chloride Carbon bisulﬁde Cetane Chlorine Chloroform Chlorosulfonic acid Chromic acid Cyclohexan Cyclohexanon

Magnesium chloride Mercury Metacryl acid Methanol Methyl ethyl keton Methyl metacryl acid

Diethyl Carbonate Dibutyl-Phthalide Dibutyl-Sebacat Di-isobutyl Adipt Dimethyl ether Dimethyl Formamide Dimethyl hydrazine Dioxane Esachloroethane Ethyl Exoate

Ferric chloride Fluoride naphthalene Fluoride nitrobenzene Fomaldehyde Formic acid Furan

Iron phosphide Lead

Naphtalene Naphthole N-Butylamine Nitric acid Nitromethane Nitrogen tetroxyde not synthetic nitrobenze N-octadecyal alcohol 2-Nitro butanol 2-Nitro-Methyl propanol

Pentachloro benzamide Perchloro ethylene Permanganate Petrol Phenol Phosphorus pentachloride Phosphoric acid Phthalic acid Pinene Piperidine Potassium Potassium acetate Potassium hydroxide Polyacryonitril Pyridine Stannous chloride Sodium hydroxide Sodium hydochloride Sodium peroxide Solvents Soaps Sulfur Sulfuric acid Tetra bromothane Tetrachlorethane Triethanolamine Trichloracetic acid Trichloroethylene Tricresylic phosphate Vinylmetracrylate Washing mediums Water Xylol Zinc chloride

Oils, from vegetables Oils, from animals Ozone

● The following chemical substance attack no Fluorinated polymeric Ethyl alcohol Vapour Hydroﬂuoric acid Aviation gasoline Hydraulic liquid-Skydrol Isopropyl alcohol Carbon chlorid

Soda Crude petroleum Nitric acid concentr. Sea water Sulfuric acid (30%) Transformer Oil Turbine fuel JP 4

The information mentioned in this summary is given to the best of our own knowledge and based upon our longstanding experience. But we would like to direct your attention to the fact, that the information is given without obligation. A ﬁnal judgement can only be made in practice. X 66

Fluorinated polymeric materials: PTFE, FEP, PFA, ETFE The chemical resistance of polymers with a high ﬂuorine content is exceptionally high. The electrical insulating and dielectric properties of these materials are also very good. Fluorpolymere Werkstoffe sind: HELUFLON®-PTFE, HELUFLON®-FEP, HELUFLON®-PFA, HELUFLON®-ETFE ● ● ● ●

HELUFLON®-PTFE HELUFLON®-FEP HELUFLON®-PFA HELUFLON®-ETFE

– Polytetrafluoroethylene (5Y) – Tetrafluoroethylene –perfluoropropylene –copolymer (6Y) – Tetrafluoroethylene –perfluoroalkoxy –copolymer (51Y) – Ethylene–tetrafluoroethylene –copolymer (7Y)

Fluorpolymere is resistant against nearly all known chemical compounds. Fluorpolymere has a smooth surface of extremely low surface tension which is why virtually nothing adheres to this material. Fluorpolymere is moisture rejecting, doesn’t swell and is not be damaged by welding. Fluorpolymere is used, where conventional material wouldn’t resist the environmental conditions. Fluorpolymere is applied in the civil and military sector as well as in the aviation- and astronautics technology. Fluorcarbonresins have following important characteristics:: ● high heat-resistance during permanent operation – HELUFLON®-FEP up to 205 °C – HELUFLON®-PTFE up to 260 °C ● outstanding resistant against dielectric strength ● constant dielectric characteristics ● no moisture absorption ● resistant against nearly all chemical products ● insensitive to environmental influences, weatherproof and resistant to irradiation from the sun and temperature fluctuations ● good mechanical characteristics, no formation of cracks, wear-resistant ● low coefficient of friction ● no action of light (also uv)

Speciﬁc resistance Ohm · cm (20°C)

Break-down resistance kV/ mm (20°C)

Tension MPa (20°C)

Breaking point %( 20°C)

Porosity %( 20°C)

Environmental resistance

Flammability

Resistance to chemicals

Radiation resistance 1) x104 GY

51Y

Density 103 kg/ m3 (20°C)

PFA

Dielectric number at 60 Hz (20°C)

PTFE

Break-down temperature, melting point (°C)

Nominal temperature temporary (°C) (hours)

FEP

Nominal temperature permanent (°C) approx. 25000 h

ETFE

Material initial code

Insulation material

Characteristics

–100 +150 –100 +205 –190 +260 –190 +260

+180

+270

2,6

1,70

1016

150 – 300

0,02

very good

n.e.f.

very good

200

+230

+290

2,1

2,15

20 – 25

250 – 300

0,01

very good

n.e.f.

very good

0,02

+300

+327

2,0

2,18

35 – 45

350 – 400

0,01

very good

n.e.f.

very good

0,02

+280

+310

2,1

2,20

1016

300

0,01

very good

n.e.f.

very good

0,02

Values shown include high dosage and ca. 50% rest smoldering values

n.e.f. = no ﬂammable

Insulation and jacket type abbreviations DIN/VDE 7Y 6Y 5Y 51Y

Material ETFE FEP PTFE PFA

X X 67

Chemical Resistance of Silicone Substance Acetamide Acetone Aniline Petrol Brake ﬂuid AT Butanol Butylacetate Calcium hydroxide, (saturated) Chlorbenzene Cloroform Clophene Vapour up to 2,5 atü Diphenyl Diesel oil Dinamo oil Mineral oil Acetic acid Hydroﬂuor acid 5% Gear oil DTE BB Gear oil DTE HH Gear oil DTE extra heavy Gear oil Type SEA 90 Prestone Glycerin Hexa ethoxydisiloxane High pressure compressor oil Isopropyl alcohol Potassium 20% Potassium hydroxide 50% Potassium permanganate solution Carbolineum Cooking salt solution 10% Carbon tetrachloride Compressor oil, light Ball bearing fat Linseed oil

Test period 7 days Temperature °C 150 20 100 20 100 117 20 20 20 20 150 138 150 20 150 20 20 20 150 150 150 150 20 100 20 150 82 20 20 20 20 20 20 150 150 100

lresistant conditionally resistant not resistant

Classiﬁcation of requirement

Test period 7 days Temperature °C 65 20 150 150 150 150 150 150 20 20 20 150 150 20 20 20 60 20 20 150 150 20 20 20 20 20 20 20 20 20 150 20 20 150 100

Substance Methanol Methylen chloride Mineral oil ASTM No. 1 Mineral oil ASTM No. 3 Mineral oil SEA 10 Mineral oil SEA 20 Mineral oil SEA 30 Motor oil viscose static Sodium 20% Soda 50% Nitrobenzene Oleic acid Olive oil Perchlor Petroleum ether Petroleum Phenol Phosphoric acid 30% Pyridine Regulator oil Castor oil Hydrochlorid acid 10% Nitric acid conc. Nitric acid 10% Sulfuric acid, conc. Sulfuric acid, 10% Shock absorber oil Styrol Turbentine oil Toluene Transformer oil Tri Tri glycol Vaseline Water

Classiﬁcation of requirement

Resistance of substances against solvents, oils and fats Substance

PVC Y

Alcohol, methylated spirit Brake ﬂuid for vehicles Bromide chloridﬂuormethane Jet gasoline IP4 de-icing and icing protective agent Aircraft lubricating grease Hydraulic oil on bas of mineral oil Hydraulic liquid (chlor-free silicone liquid) Hydraulic liquid (synthetic) Methylethylketon Otto-gasoline, diesel gasoline Lubricating oil for recebrocating engine SAE 10 W Lubricating oil for jet engine (synthetic) Toluene-Isooctane (Toluene 30%, Isooctane 70%) Trichlorethane Urine lresistant conditionally resistant not resistant

X 68

PVC = Polyvinylchloride Y PA = Polyamid 4 Y PTFE = Polytetraﬂuorethylene 5 Y

PA 4Y

PTFE 5Y

FEP 6Y

FEP = Fluorethylenepropylene 6 Y ETFE = Tetraﬂuorethylene 7 Y

ETFE 7Y

Halogen-free Security Cables and Wires What are halogens? Halogens “formation of salt“ are the elements as fluorine, chlorine, bromine and iodine. Fluorine and chlorine are important for cables and wires as atoms in the plastic molecules, for example fluorine plastics or PVC (polyvinyl chloride) are of significance; and bromine as component of flame protection additives. When is a cable halogen-free ? The burning behaviour of cables and wires is very important for the installation in buildings and also in control plants. Thereby the following points are very important: • Behaviour under flame influence i. e. the inflammability as well as the propagation of fire • Subsequent damage by formation of corrosive and toxic gases • Development of smoke density (darkening of emergency exits hindered the fire extinguishing works) Cables produced of not halogen-free (halogenated) materials such as mainly the materials with chlorine in the molecule-chain: Polyvinyl chloride (PVC),chloroprene rubber (CR), chlorinated polyethylene (CM), chlorsulfonated polyethylene (CSM) and fluorhydrocarbons. Polytetrafluorethylene (PTFE) Fluorethylenepropylene (FEP) Perfluoralkoxypolymeric (PFA) These materials have a better behaviour in case of fire.

hydrocarbons. By burning such kind of materials, produce no corrosive and toxic gases but only water vapour and carbondioxide. Polymers like polyethelene (PE) or polypropylene (PP) are halogen-free. These materials are easy flammable and not self-extinguishing. Halogen-free cables for the security requirements must be hardly flammable and self-extinguishing. This happens by using the special polymer compounds, containing the considerable percentage of flame protective materials. Such kind of protective materials consist for example, of an aluminium hydroxide which on one side cools the fire location by setting free of crystal water and on the other side the released water vapour hinders the admittance of oxygen and thereby this suffocates the flame. By using of additional supporting tapes and filling yarns of glass web, mica and similar materials the functionallity for example of E 90 can be realised with the suitable cable accessories. Application The application of halogen-free security cables and wires are specified more and more with increasing numbers for the buildings where people gather or everywhere, where safety conciousness to protect the human life and valuable materials take a special significance. For example, • Hospitals, airports, in multi-storey buildings, stores and shops, hotels, theaters, cinemas, schools etc. • Fire warning plants, alarm systems, ventilation systems, escalators, lifts, safety lights, operation and intensive stations, maintenance equipment • Underground railways and other railway plants

These are hardly combustible or not flammable and vastly self-extinguishing. Due to this effect and in case of fire the released molecules constituents chlorine and fluorine, which hinder the admittance of oxygen to the fire location and suffocate the flame.

• Data processing installations

The remarkable disadvantages of these materials are existing in the fact that the released chlorine and ﬂorine atoms composite themselves with hydrogen which is decomposed from plastic material as well as with hydraulic acid or hydroﬂoric acid from the existing air.

• Shipbuilding and offshore plants

These compositions are extremely corrosive and also toxic. In consequence the damages by corrosion are often higher than the actual damage caused by ﬁre. Halogen-free cables contain no halogens, i. e. the insulation and sheath materials of these cables are composed with polymers on the basis of pure

• Power stations and industrial plants with high valuable machines and materials or risky potentials • Mining works

• Emergency power supply works HELUKABEL-Security Cables and Wires and the advantages • Flame retardant and hardly combustibility so that no ﬂame propagation in case of ﬁre can be resulted • Halogen-free; no evolution of corrosive gases • In case of burning, the halogen-free cables emits low smokeG X 69

Halogen-free Security Cables and Wires • The danger of toxic gases caused by ﬁre is far inferior

• Test method A – test on single cable IEC 60332-2

• Low caloric load

• Test sample of 600 mm cable length shall be in a position vertically hanging. A propane gas burner (Ø 8 mm) shall be at an angle of 45° to the axis and the ﬂame of approx. 100 mm below the lower edge of the sample. Flame inﬂuence max. 20 s.

• Remarkable longer electrical functionallity and flame influence • Insulation integrity for at least 30 minutes as well as 180 minutes at 800°C under fire condition • Suitable for emergency service up to 180 minutes • Radiation resistance up to 200 x 106 cJ/kg (up to 200 Mrad) These characteristics are obtained by using of a flexible halogen-free basis material – aluminium hydroxide Al (OH)3 . Caloric load values (heat of combustion) For designing a building the criterions of the caloric load values are very important. The caloric load values of the modern halogen-free cables are reduced by corresponding additives. The specific heating values of the non-metallic raw materials for cables are specified to DIN 51900. The values of the caloric load or heat of combustion for electrical cables are given per running meter in the following tables. Combustible cable insulations or open building materials of class B1 are regarded as harmless so far as the resulted caloric load is distributed as proportionale as possible and is valid 7 kWh/m2 The conversion of the values: 1 MJ/m2 1 kWh/m2

0,278 kWh/m2 3,6 MJ/m2

Regulations According to DIN VDE 0108 supplement 1: • The total caloric load of the cables are allowed up to 14 kWh per m2 of the field areas if only halogen-free cables with improved characteristics in the case of fire are used. If you use PVC cables the total caloric load is only up to 7 kWh per m2 Tests The characteristics of the security cables are tested according to DIN VDE specifications: Behaviour in fire According to DIN VDE 0472 part 804, test method A, test method B and test method C.

• The test is passed, if the sample has not burned or the flame extinguished by itselfs and the damage by fire doesnt reach the remotest upper side of the sample. • PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2 DIN EN 60332-1-2 7 / IEC 60332-1 (equivalent to DIN VDE 0472 Teil 804 test method B). • Test sample of 600 mm cable length shall be in a position vertically hanging. A propane gas burner (ø 8 mm) shall be at an angle of 45° to the axis and the flame of approx. 100 mm below the lower edge of the sample. Flame influence, depending on cable weight, 1 to 2 minutes. • The test is passed, if the sample has not burned or the flame extinguished by itselfs and the damage by fire doesnt reach the remotest upper side of the sample. • Test method C – test on bunched cables similar IEC 60332-3, HD 405.3, DIN EN 60332-3, VDE 0482-332-3 • Test samples of 360 cm cable length are laying parallel side-by-side attached to a test-ladder, which is hanging vertically with a distance of 150 mm to the furnace. The sample should be flamed with a flame length of 60 cm on the test sample at approx. temperature 800°C by a burner width of approx. 250 mm. The test duration should be 20 minutes. • The test is passed, if the sample has not burned or the flame extinguished by itself and the damage by fire does not reach the remotest upper side of the sample. Corrosivity of cumbustion gases According to VDE 0482 part 267/DIN EN 50267-2-2 / IEC 60754-2 (is equivalent to DIN VDE 0472 part 813). For the performance of the test procedure the insulation and sheath materials are to be put in the moveable furnace, preheated to 750 to 800°C. The burning gas is conducted through two gas-washing bottles. • The test shall be regarded as passed when the measured pH-value is 4,3 and the electrical conductivity 100 S.cm-1. • During this test all the not desired components of the materials are precipitated such as all halogens, sulphur and nitrogen.

X 70

Halogen-free Security Cables and Wires Continuance of insulation effect under direct fire conditions According to DIN VDE 0472 partl 814 IEC 60331 Test sample of 1200 mm cable length is fixed in a horizontal position, 75 mm over the gas brenner. The rated voltage of 3 A fuse is fixed between the core groups. The burner flame is so to regulate that the temperature on cable should be 800 50°C. The measuring can be effected until the fuse is blown. Test voltage 400 V for power cables and wires Test voltage 110 V for telecommunication cables • The test shall be regarded as passed when no 3 A fuse has blown during the test period between 20 to 180 minutes. Non-Halogen verification According to VDE 0482 part 267/DIN EN 50267-2-1/ IEC 60754-1 (is equivalent to DIN VDE 0472 part 815). The corrosion test of gases caused by fire is carried out to the test materials, not of complete cable samples. The proof of halogen is effected by chemical analysis. Materials with a content of: 0,2% chlorine and 0,1% fluorine are regarded as halogen-free. Smoke density According to VDE 0482 part 1034-1+2 / IEC 610341+2 / DIN EN 61034-1+2 / BS 7622 Teil 1+2 (is equivalent to DIN VDE 0472 part 816). The test of smoke density is effected to a single cable, laid in a horizontal position within a room of 3 meter cube. The photometrically measured absorption of light is a measuring unit (in %) of light transmittance for the smoke density. The test is regarded as passed when the light absorbtion appears within 40 minutes and the following values shall be obtained for light transmission. Cable Ø

Transmission of Light

> 3– 5 mm > 5–10 mm > 10–20 mm > 20–40 mm > 40

40% 50% 60% 60% 70%

Functionality of electric cable systems According to DIN 4102 part 12 (system test) DIN 4102 part 12 describes the requirements and measurements necessary in achieving circuit integrity of a complete electric cable system in case of ﬁre.

Cable systems Regarded as cable systems are power cables, insulated power cables and wires, telecommunication installation cables for telephone and data transmission and rail-distributors including their corresponding connecting devices such as the necessary ducts and conduits, coatings and coverings, connecting elements, supporting devices, cable trays and clamps. Functionality According to DIN VDE 4102 part 12 The functionality is given, when during the test under fire no short circuit and no interruption of current flow occure in the tested electrical cable system. According to this standard, the security cables are always to be tested together with the corresponding supporting devices, clamps, holder and mounting accessories. Note: The above defined functionality has no relationship with the continuance of insulation effect under fire conditions according to DIN VDE 0472 part 814. Test During this test under fire a complete cable installation will be tested in a large combustion chamber, i. e. cables and wires including clamps, supporting devices, holders, dowels etc. Test voltage for power cables: Test voltage for telecommunication cables: Current load:

380 V 110 V 3A

The combustion chamber is to be heated up according to ETK (Standard temperature curve). The test period is distinguished in 3 classes: • E30 for the functionality 30 minutes • E60 for the functionality 60 minutes • E90 for the functionality 90 minutes Raise of temperature in combustion chamber: • For E30 to approx. 820°C • For E60 to approx. 870°C • For E90 to approx. 980°C After passing the functionality test, this will be certified with the class identification as E30, E60 or E90. Note: At the moment the class E60, which is specified in DIN-VDE standards, is not applied for economical and technical reasons. G

X X 71

Information and Installation Instructions for UL and CSA cables UL/CSA cables must be protected against mechanical, thermal and chemical damages. Installation in switchboards and control boards • Inside switchboards, flexible single core cables must be installed in cable channels of plastics • As american cables are not so flexible, the minimum bending radius must be taken into consideration during flexible installation. For connections on machinery and equipment • Permissible tube and conduit ø: minimum-Ø = 1/2“ (inch) maximum-Ø = 4“ (inch) Minimum wall-thickness of the conduit = 1,9 mm • Normal steel armoured tubes with transition socket PG-NPT is used. Further metal cable channels must also be used. • The cables are permitted to be filled with only max. 50% cross-section of the cable channel. • Flexible single cores must be installed in PVC tubes inside the conduits. • If connectors are used, both the main and the control cables should be installed separately. Delivery program: • PVC tubes • Metal tubes and glands • Fixing material • Steel armoured tubes. Cable Channels • Cable channels in switchboards must be made out of a flame resistant PVC and must have enough spare space. • Cable channels on machineries and equipment must be made out of metal. They must also be closed and oil resistant. Cable identification • Cable identification is achieved through continuous numbers, letters or number/letter combination. The beginning and end of the cable have the same identification system.

X 80

Cable connections to apparatus • Main and Control cables It is depending on the type of connection to the apparatus if screw or press clamps are used. • In USA, it is normal to install cables without using cable lugs or cable crushing socket. The connection is only possible with the UL-wires sizes. These sizes are not designed with ﬁne wire stranding make-up. Conductor cross-section General rules • Motor Cables • Control Cables – in switchboards – in the installed system

minimum cross-section for AWG 14 AWG 18 AWG 16

This rule does not apply to electronic devices and systems. In case, the electronic cables and other circuits are installed together, all cables must be set for maximum voltage. Colour identiﬁcation • Black For main circuits, control- and subcircuits, direct connected to main voltage. • Blue For direct voltage- (d. c.), control- and subcircuits, which are connected to the main circuit. • Red For alternating voltage (a. c.), control and subcircuits. • Yellow or brown For interlock circuits from an external power source. • White or grey For current conveying earthed conductors at main, control and subcircuits. • Green or green-yellow For insulated earth-connectors as protective conductor. Motor-driving voltages 200 / 230 / 460 / 575 V, 60 Hz Driving voltage Normally the driving voltage is 120 V, 60 Hz or lower. Transformers must be operated with separate windings.

AWG-Wires and AWG-stranded conductors Conductor make-up, cross-section, resistance and weight AWG No.

AWGmake-up n x AWG

conductor make-up mm

crosssection mm2

conductor outer-Ă&#x2DC; mm

conductor resistance Ohm/km

conductor weight kg/km

36 36

solid 7/44

solid 7 x 0,05

0,013 0,014

0,127 0,152

1460,0 1271,0

0,116 0,125

34 34

solid 7/42

solid 7 x 0,064

0,020 0,022

0,160 0,192

918,0 777,0

0,178 0,196

32 32 32

solid 7/40 19/44

solid 7 x 0,078 19 x 0,05

0,032 0,034 0,037

0,203 0,203 0,229

571,0 538,0 448,0

0,284 0,302 0,329

30 30 30

solid 7/38 19/42

solid 7 x 0,102 19 x 0,064

0,051 0,057 0,061

0,254 0,305 0,305

365,0 339,0 286,7

0,45 0,507 0,543

28 28 28

solid 7/36 19/40

solid 7 x 0,127 19 x 0,078

0,080 0,087 0,091

0,330 0,381 0,406

232,0 213,0 186,0

0,71 0,774 0,81

7/35

7 x 0,142

0,111

0,457

179,0

0,988

26 26 26 26

solid 10/36 19/38 7/34

solid 10 x 0,127 19 x 0,102 7 x 0,160

0,128 0,127 0,155 0,141

0,409 0,533 0,508 0,483

143,0 137,0 113,0 122,0

1,14 1,13 1,38 1,25

24 24 24 24 24

solid 7/32 10/34 19/36 41/40

solid 7 x 0,203 10 x 0,160 19 x 0,127 41 x 0,078

0,205 0,227 0,201 0,241 0,196

0,511 0,610 0,582 0,610 0,582

89,4 76,4 85,6 69,2 84,0

1,82 2,02 1,79 2,14 1,74

22 22 22 22

solid 7/30 19/34 26/36

solid 7 x 0,254 19 x 0,160 26 x 0,127

0,324 0,355 0,382 0,330

0,643 0,762 0,787 0,762

55,3 48,4 45,1 52,3

2,88 3,16 3,4 2,94

20 20 20 20 20 20

solid 7/28 10/30 19/32 26/34 41/36

solid 7 x 0,320 10 x 0,254 19 x 0,203 26 x 0,160 41 x 0,127

0,519 0,562 0,507 0,615 0,523 0,520

0,813 0,965 0,889 0,940 0,914 0,914

34,6 33,8 33,9 28,3 33,0 32,9

4,61 5,0 4,51 5,47 4,65 4,63

18 18 18 18 18 18

solid 7/26 16/30 19/30 41/34 65/36

solid 7 x 0,404 16 x 0,254 19 x 0,254 41 x 0,160 65 x 0,127

0,823 0,897 0,811 0,963 0,824 0,823

1,020 1,219 1,194 1,245 1,194 1,194

21,8 19,2 21,3 17,9 20,9 21,0

7,32 7,98 7,22 8,57 7,33 7,32

16 16 16 16 16 16

solid 7/24 65/34 26/30 19/29 105/36

solid 7 x 0,511 65 x 0,160 26 x 0,254 19 x 0,287 105 x 0,127

1,310 1,440 1,310 1,317 1,229 1,330

1,290 1,524 1,499 1,499 1,473 1,499

13,7 12,0 13,2 13,1 14,0 13,1

11,66 12,81 11,65 11,72 10,94 11,84

14 14 14 14 14

solid 7/22 19/27 41/30 105/34

solid 7 x 0,643 19 x 0,361 41 x 0,254 105 x 0,160

2,080 2,238 1,945 2,078 2,111

1,630 1,854 1,854 1,854 1,854

8,6 7,6 8,9 8,3 8,2

18,51 19,92 17,31 18,49 18,79 Continuation

X X 81

AWG-Wires and AWG-stranded conductors Conductor make-up, cross-section, resistance and weight AWG No.

AWGmake-up n x AWG

conductor make-up mm

12 12 12 12 12

solid 7/20 19/25 65/30 165/34

solid 7 x 0,813 19 x 0,455 65 x 0,254 165 x 0,160

10 10 10 10

solid 37/26 49/27 105/30

8 8 8

crosssection mm2

conductor outer-Ø mm

conductor resistance Ohm/km

conductor weight kg/km

3,31 3,63 3,09 3,292 3,316

2,05 2,438 2,369 2,413 2,413

5,4 4,8 5,6 5,7 5,2

29,46 32,30 27,50 29,29 29,51

solid 37 x 0,404 49 x 0,363 105 x 0,254

5,26 4,74 5,068 5,317

2,59 2,921 2,946 2,946

3,4 3,6 3,6 3,2

46,81 42,18 45,10 47,32

49/25 133/29 655/36

49 x 0,455 133 x 0,287 655 x 0,127

7,963 8,604 8,297

3,734 3,734 3,734

2,2 2,0 2,0

70,87 76,57 73,84

6 6 6

133/27 259/30 1050/36

133 x 0,363 259 x 0,254 1050 x 0,127

13,764 13,123 13,316

4,676 4,674 4,674

1,5 1,3 1,3

122,49 116,79 118,51

4 4 4

133/25 259/27 1666/36

133 x 0,455 259 x 0,363 1666 x 0,127

21,625 26,804 21,104

5,898 5,898 5,898

0,80 0,66 0,82

192,46 238,55 187,82

2 2 2 2

133/23 259/26 665/30 2646/36

133 x 0,574 259 x 0,404 665 x 0,254 2646 x 0,127

34,416 33,201 33,696 33,518

7,417 7,417 7,417 7,417

0,50 0,52 0,52 0,52

306,30 295,49 299,89 298,31

1 1 1 1

133/22 259/25 817/30 2109/34

133 x 0,643 259 x 0,455 817 x 0,254 2109 x 0,160

43,187 42,112 41,397 42,403

8,331 8,331 8,331 8,331

0,40 0,41 0,42 0,41

384,37 374,80 368,43 377,39

1/0 1/0

133/21 259/24

133 x 0,724 259 x 0,511

54,75 53,116

9,347 9,347

0,31 0,32

487,28 472,73

2/0 2/0

133/20 259/23

133 x 0,813 259 x 0,574

69,043 67,021

10,516 10,516

0,25 0,25

614,48 596,49

3/0 3/0

259/22 427/24

259 x 0,643 427 x 0,511

84,102 87,570

11,786 11,786

0,20 0,19

748,51 779,37

4/0 4/0

259/21 427/23

259 x 0,724 427 x 0,574

106,626 110,494

13,259 13,259

0,16 0,15

948,97 983,39

AWG-Wires (Solid-conductor) AWG No. 44 41 40 39 38 37 36 35 34 33 32 31 30 29

X 82

Wire-Ø mm 0,050 0,070 0,079 0,089 0,102 0,114 0,127 0,142 0,160 0,180 0,203 0,226 0,254 0,287

AWG No. 28 27 26 25 24 23 22 21 20 19 18 17 16 15

Wire-Ø mm 0,320 0,363 0,404 0,455 0,511 0,574 0,643 0,724 0,813 0,912 1,024 1,151 1,290 1,450

AWG No. 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Wire-Ø mm 1,628 1,829 2,052 2,304 2,588 2,906 3,268 3,665 4,115 4,620 5,189 5,827 6,543 7,348

AWG No. 1/0 2/0 3/0 4/0

Wire-Ø mm 8,252 9,266 10,404 11,684

US-American and British units Conversion of usual measuring units Units for cables and wires In the US the measurements are mainly used in AWG-numbers (AWG = American Wire Gauge). The AWG-numbers conform the british B&S-numbers (B&S = Brown & Sharp) AWG No.

Crosssection mm2

Diameter mm

Conductor resistance Ohm/km

AWG No.

Crosssection mm2

Diameter mm

Conductor resistance Ohm/km

1000 MCM* 750 600 500 400 350 300 250 4/0 3/0 2/0 0 1 2 3 4 5 6 7 8 9 10 11 12 13

507 380 304 254 203 178 152 127 107,20 85,00 67,50 53,40 42,40 33,60 26,70 21,20 16,80 13,30 10,60 8,366 6,63 5,26 4,15 3,30 2,62

25,4 22,0 19,7 20,7 18,9 17,3 16,0 14,6 11,68 10,40 9,27 8,25 7,35 6,54 5,83 5,19 4,62 4,11 3,67 3,26 2,91 2,59 2,30 2,05 1,83

0,035 0,047 0,059 0,07 0,09 0,10 0,12 0,14 0,18 0,23 0,29 0,37 0,47 0,57 0,71 0,91 1,12 1,44 1,78 2,36 2,77 3,64 4,44 5,41 7,02

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

2,08 1,65 1,31 1,04 0,8230 0,6530 0,5190 0,4120 0,3250 0,2590 0,2050 0,1630 0,1280 0,1020 0,0804 0,0646 0,0503 0,0400 0,0320 0,0252 0,0200 0,0161 0,0123 0,0100 0,00795 0,00632

1,63 1,45 1,29 1,15 1,0240 0,9120 0,8120 0,7230 0,6440 0,5730 0,5110 0,4550 0,4050 0,3610 0,3210 0,2860 0,2550 0,2270 0,2020 0,1800 0,1600 0,1430 0,1270 0,1130 0,1010 0,0897

8,79 11,20 14,70 17,80 23,0 28,3 34,5 44,0 54,8 70,1 89,2 111,0 146,0 176,0 232,0 282,0 350,0 446,0 578,0 710,0 899,0 1125,0 1426,0 1800,0 2255,0 2860,0

4/0 is also stated: 0000; 1 mil = 0,001 inch = 0,0254 mm * for bigger cross-section the sizes in MCM (circular mils)

1 CM = 1 Circ. mil. = 0,0005067 mm2 1 MCM = 1000 Circ. mils = 0,5067 mm2

General measuring units Length 1 mil 1 in (inch) 1 ft (foot) 1 yd (yard) 1 ch (chain) 1 mile (land mile) 1 mile (nautic mile) 1 mm 1m Area 1 CM (circ. mil) 1 MCM 1 sq. inch (sq. inch) 1 sq. ft. (sq. foot) 1 square yard 1 acre 1 square mile Density 1 cu. in. (cubic inch) 1 cu. ft. (cubic foot) 1 cu. yd. (cubic yard) 1 gal. (US gallon) 1 gal. (brit gallon) 1 US pint 1 US quart 1 US barrel Temperature F (Fahrenheit) C (Celsius) Weight 1 grain 1 dram

= 0,0254 mm = 25,4 mm = 0,3048 m = 0,9144 m = 20,1 m = 1,609 km = 1760 yards = 1,852 km = 0,039370 inches = 39,370079 inches –3

= 0,507 · 10 mm = 0,5067 mm2 = 645,16 mm2 = 0,0929 m2 = 0,836 m2 = 4047 m2 = 2,59 km2 = 16,39 cm3 = 0,0283 m3 = 0,7646 m3 = 3,785 l = 4,546 l = 0,473 l = 0,946 l = 158,8 l = (1,8 · C) + 3° = 0,5556 · (F–32°) = 64,8 mg = 1,77 g

1 oz (ounce) = 28,35 g 1 lb (pound) = 0,4536 Kp 1 stone = 6,35 Kp 1 qu (quarter) = 12,7 Kp 1 US-cwt (hundredweight) = 45,36 Kp 1 US ton (short ton) = 0,907 t 1 brit. ton (long ton) = 1,016 t Force 1 lb = 4,448 N 1 brit. ton = 9954 N 1 pdl (Poundal) = 0,1383 N 1 kp = 9,81 N 1N = 0,102 kp Velocity 1 mile/h = 1,609 km/h 1 Knoten = 1,852 km/h 1 ft/s = 0,305 m/s 1 ft/min = 5,08 · 10–3 m/s Energy 1 lb/mile = 0,282 kg/m 1 lb/yard = 0,496 kg/m 1 lb/foot = 1,488 kg/m Radiation absorbed dose 1 Gray = 1 J/kg 1 rad = 10 –2J/kg = 1 Centi Gy = 0,01 Gy 1 Centi = 100 Joule 1 rad = cJ/kg = 0,01Gy 1 Mrad = 1 · 106 cJ/kg Pressure 1 psi (lb/sq.) = 68,95 mbar = 6,895 · 10–3 Nmm2

1 lb/sq. ft. 1 pdl/sq. ft. 1 in Hg 1 ft H2 O 1 in H2 O 1 N/mm2 1 kp/mm2 1 at 1 Torr 1 bar 1 Pa Density 1 lb/cu. ft. 1 lb/cu. in. Horse power 1 hp · h

= 0,478 mbar = 1,489 N/m2 = 33,86 mbar = 29,89 mbar = 2,491 mbar = 145 psi = 10 bar = 1422 psi = 736 Torr = 1 kp/cm2 = 1 mm Hg = 0,1 H Pa = 1 N/m2 = 16,02 kg/m3 = 27,68 t/m3

= 1,0139 PS · h = 2,684 · 106 Joule = 746 W · h 1 BTU (brit. therm. unit) = 1055 Joule Electrical units 1 ohm/1000 yd = 1,0936 ⍀/km 1 ohm/1000 ft = 3,28 ⍀/km 1 μF/mile = 0,62 μF/km 1 megohm/mile = 1,61 M⍀/km 1 μμf/foot = 3,28 pF/m 1 decibel/mile = 71,5 mN/m Power rate 1 PS = 0,736 kW 1 kW = 1,36 PS 1 hp = 0,7457 kW 1 kW = 1,31 hp

X 83

Current ratings for UL-CSA cables Ambient temperature 30 °C Abstract of NEC Tabelle 310-17 Allowable ampacity (in Ampere) of conductors, rated 0 – 2000 Volts, in free air.

Conductor size

Temperature Rating of Conductor

Abstract of NEC Tabelle 310-16 Allowable ampacity (in Ampere) of insulated conductors, rated 0 – 2000 Volts. NOT MORE THAN three Conductors in raceway or cable ore Earth (direct burial). Conductor size

Temperature Rating of Conductor

AWG or kcmil (MCM)

60 °C (140 °F)

75 °C (167 °F)

90 °C (194 °F)

AWG or kcmil (MCM)

60 °C (140 °F)

75 °C (167 °F)

90 °C (194 °F)

–

14*

12*

10*

105

125

140

120

145

165

100

110

140

170

190

115

130

165

195

220

110

130

150

1/0

195

230

260

1/0

125

150

170

2/0

225

265

300

2/0

145

175

195

3/0

260

310

350

3/0

165

200

225

4/0

300

360

405

4/0

195

230

260

250

340

405

455

250

215

255

290

300

375

445

505

300

240

285

320

350

420

505

570

350

260

310

350

400

455

545

615

400

280

355

380

500

515

620

700

500

320

380

430

600

575

690

780

600

355

420

475

* Note Unless otherwise speciﬁcally permitted elsewhere in the NEC, the overcurrent protection for conductor types market with an * shall not exceed 15 amperes for AWG 14, 20 amperes for AWG 12 and 30 amperes for AWG 10, after any correction factors for ambient temperature and numbers of conductros have been applied.

Correction factors for ambient temperatures other than 30 °C

Correction factors for more than three currentcarrying conductors in a raceway or cable.

Ambient temperature in °C

60 °C (140 °F)

75 °C (167 °F)

90 °C (194 °F)

Number of current-carrying conductors

Correction factor

21 – 25

1,08

1,05

1,04

4 up to 6

0,80

26 – 30

1,00

7 up to 9

0,70

31 – 35

0,91

0,94

0,96

10 up to 20

0,50

36 – 40

0,82

0,88

0,91

21 up to 30

0,45

41 – 45

0,71

0,82

0,87

31 up to 40

0,40

46 – 50

0,58

0,75

0,82

41 and more

0,35

51 – 55

0,41

0,67

0,76

56 – 60

–

0,58

0,71

61 – 70

–

0,33

0,58

71 – 80

–

0,41

X 84

List of UL-Styles UL-Style No.

Insulation Material

1001 1002 1003 1004 1005 1006 1007 1011 1013 1015 1017 1019 1020 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1037 1039 1040 1041 1043 1045 1049 1053 1054 1055 1056 1060 1061 1063 1095 1096 1098 1099 1107 1108 1109 1110 1113 1115 1116 1118 1119 1120 1122 1123 1124 1158 1159 1160 1161 1162 1164 1180 1181 1185 1195 1198 1199 1206 1208 1227 1228 1229 1230 1231 1232 1233 1235 1237 1239 1270 1271 1272 1279 1280 1283 1284 1287 1306 1308

PVC/Nylon PVC PE, FRPE PVC/Nylon PVC/Nylon PVC/Nylon PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC/Nylon PVC PVC PVC PVC/Nylon PVC PVC/Nylon PVC PVC/Nylon PVC PVC P/B PVC PVC PVC PVC PVC PVC PVC PVC PVC SR PVC PVC PVC PVC/Nylon PE PVC PE, FRPE PVC PVC, XPVC PVC; XPVC PE PVC PVC/Nylon PVC PVC PVC SR PVC PVC PVC PVC PVC PVC PVC PVC PTFE PTFE PVC/Nylon PVC PVC PTFE PTFE PVC PVC FEP PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC

Voltage

Temp. °C

Insulation thickness mm

AWG Size

UL-Style No.

Insulation Material

80 60 60 80 90 105 80 80 90 105 80 80 80 80 80 90 90 90 90 105 105 80 80 90 90 60 80 80 60 80 90 80 60 80 90 105 105 80 60 80 80 60 80 60 80 90 105 60 80 80 90 90 105 80 80 80 60 60 60 60 60 150 200 60 80 80 150 200 80 80 105 90 90 105 105 105 80 105 80 105 90 90 90 80 80 105 105 105 80 105

0,23 0,76 0,76 0,20 0,20 0,20 0,38 0,76 0,76 0,76 1,14 1,52 2,05 2,78 3,17 1,14 1,14 1,52 1,91 1,14 1,14 0,76 0,76 0,76 0,76 0,30 0,38 – 0,76 0,76 0,76 1,14 1,52 1,52 1,52 1,52 1,91 0,23 – 0,30 – 0,86 0,38 0,38 – 0,38 0,38 – 0,38 – 0,38 0,76 0,76 0,23 0,76 0,76 0,76 1,14 0,38 0,76 1,14 0,33 0,38 0,76 0,38 0,38 0,51 0,51 0,33 0,33 0,20 1,14 1,52 0,76 1,14 1,52/2,03 1,52 1,52 1,14 1,14 1,14 1,52 1,91 1,52 1,14 1,52 1,91 1,91 2,29 2,29

30 – 16 26 – 16 26 – 16 30 – 16 26 – 16 26 – 16 32 – 16 28 – 9 28 – 9 28 – 9 22 – 8 8– 2 1 – 4/0 – – 18 – 8 8– 6 8– 6 1 – 4/0 22 – 8 8– 6 26 – 10 26 – 10 26 – 10 26 – 10 24 – 20 22 – 16 22 – 16 20 – 16 20 – 16 20 – 16 20 – 16 18 – 10 18 – 10 20 – 10 20 – 10 10 – 10 30 – 16 20 – 18 30 – 16 26 – 10 18 28 30 – 16 26 – 16 26 – 16 26 – 16 26 – 16 30 – 16 22 – 8 26 – 16 26 – 16 30 – 4/0 30 22 – 20 22 – 20 22 – 9 8 22 – 16 22 – 9 22 – 9 32 – 10 28 – 10 18 – 16 30 – 4/0 26 – 14 26 – 10 26 – 10 30 – 16 26 – 16 32 – 14 18 – 8 8– 2 26 – 8 18 – 8 8 – 4/0 18 – 8 18 – 8 22 – 19 22 – 19 18 – 9 8– 2 1 – 4/0 7– 2 18 – 8 8– 2 1 – 4/0 18 – 12 8 8

1316 1317 1318 1319 1320 1321 1322 1327 1329 1330 1331 1332 1333 1335 1336 1337 1338 1366 1394 1400 1401 1402 1405 1408 1409 1410 1411 1412 1413 1414 1429 1430 1435 1436 1437 1438 1439 1444 1452 1453 1498 1499 1500 1508 1517 1523 1533 1536 1538 1542 1546 1558 1568 1569 1570 1575 1581 1586 1591 1592 1605 1609 1610 1612 1618 1624 1662 1680 1683 1692 17107 1708 1722 1729 1792 1847 1848 1860 1888 1908 1909 1926 1948 1967 1968 1986 1990 1999 10009 10011 10030 10032 10050

PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC PVDF PVC FEP FEP FEP FEP PVC PVC PVC PVC PVC/PVC PTFE PVC PVC PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon PVC/Nylon XPVC XPVC PE PE PE PE PE PVC PVC/Nylon PVC/Nylon PCV PVC PVC ETFE ETFE ETFE PVC XPVC FEP PE-PVC PE-PVC ETFE PVC PVC ETFE PVC PVC ETFE FEP FEP PVC ETFE ETFE PVDF PVC PVC PVC PVC PVC PVC PFA PFA TPR PVC PE, PVC FEP FEP PFA TPR PVC PVC PE o. FRPE PVC PVC PVC FEP ETFE Zell. FEP Zell. FEP PFA PFA PFA FEP

Volt

* not speciﬁed

300 600 300 – – – 300 600 600 600 600 600 600 600 600 600 600 600 600 600 600 1000 1000 1000 1000 300 300 300 300 300 300 300 600 600 600 600 600 300 300 300 300 2000 300 300 300 300 300 600 300/600 600 300 600 600 300 300 300 300 300 300 600 600 300 300 600 300 300 600 600 300 300 not speciﬁed* 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600

(single core cables)

Voltage

Temp. °C

AWG Size

Volt

Insulation thickness mm

600 105 600 105 600 105 600 105 600 105 600 105 600 90 – 105 600 105 600 200 600 105 300 200 300 150 600 90 600 90 600 90 600 90 600 90 – 200 600 90 600 90 600 90 600 90 600 90 600 90 600 90 600 90 600 90 600 90 600 90 150 80 300 105 300 80 300 80 300 80 300 80 300 80 1000 90 1000 90 1000 90 600 80 600 90 600 105 30 105 – 105 – 105 – 80 – 80 125 105 10000 80 600 – – 125 150 80 300 105 600 250 48 60 300 80 – 105 300 150 300 200 30 60 125 105 not speciﬁed** 105 125 150 300 80 160 80 300 80 – 105 – 80 30 80 30 200 not speciﬁed** 200 600 125 300 80 30 80 30 105 300 150 o. 200 150 200 300 125 300 80 600 80 300 60+80 60 60 30 60+80 – 60+80 30 80 600 105 300 150 300 150 30 80 300 250 600 250 600 150

0,38 0,51 0,76 1,02 1,27 1,78 1,91 0,25 1,91 variable variable 0,38 0,38 0,76 1,14 1,52 1,98 variable 0,15 1,14 1,52 0,76 1,98 0,38 0,51 0,76 1,02 1,27 1,52 1,78 0,25 0,38 0,41 0,79 1,63 1,14 0,81 1,14 0,38 0,51 0,76 0,76 0,76 0,15 0,15 0,13 0,23 0,25 0,15 – – 0,10 0,23 0,38 – 0,76 0,38 0,20 0,41 0,41 0,10 0,13 0,25 – 0,38 0,25 variable – – 2,54 0,127 0,127 VAR 0,22 0,05 0,08 0,38 0,25 0,41 0,38 0,76 0,17 0,10 0,38 0,38 0,05 0,50 0,45 0,45 0,0254 0,025 0,38 0,457

26 – 12 10 8– 6 4– 2 1 – 4/10 250 – 1000 14 – 10 30 – 16 14 – 10 30 – 4/0 30 – 4/0 30 – 10 30 – 10 22 – 10 8 6– 2 8 – 4/0 26 – 9 32 – 20 14 – 10 8 22 – 10 1 – 4/10 22 – 12 10 8– 6 4– 2 1 – 4/10 250 – 500 600 – 1000 32 – 16 30 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 18 – 10 18 – 12 10 22 – 9 22 – 9 22 – 9 32 – 20 32 – 20 32 – 20 30 – 10 30 – 10 32 – 20 24 – 10 20 32 – 20 30 – 16 28 – 10 24 – 8 18 – 8 14 32 – 6 26 – 16 26 – 16 min. 46 32 – 6 32 – 10 – – 30 – 16 18 – 1/10 18 – 1/10 3/0 min. 42 32 – 20 32 – 20 22 – 4/0 32 – 16 min. 40 min. 40 min. 24 32 – 16 – 26 – 4/0 26 – 4/0 30 – 16 min. 46 20 – 4/0 20 – 4/0 min. 50 30 – 4/0 min. 36 min. 36 min. 40 30 – 10 30 – 10 30 – 4/0

X 85

List of UL-Styles UL-Style No.

Insulation Material

2006 2007 2012 2015 2030 2031 2032 2089 2090 2091 2092 2093 2094 2095 2096 2097 2098 2099 2100 2101 2102 2103 2106 2107 2108 2112 2113 2114 2115 2116 2117 2121 2122 2123 2124 2125 2126 2127 2128 2129 2243 2261 2262

PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PE PE PE PVC PVC PVC PVC PVC PVC PVC PVC PVC PE PE PE PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PE

2263

2264

2265 2266 2267 2268 2269 2270 2271 2272 2273 2274 2275 2276 2277 2278 2279 2280 2317 2351 2352 2353 2354 2355 2376 2384 2385 2386 2387 2388 2405 2439 2448 2461 2462 2463

PVC PVC PVC PVC PVC PVC as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT PE PE PE PE PE PE PVC variable VAR VAR VAR PVC PVC PE variable PVC PVC PVC

Voltage

Temp. °C

Insulation thickness mm

AWG Size

UL-Style No.

Insulation Material

Voltage

80 90 80 80 80 90 105 60 60 60 60 60 60 90 80 80 90 90 90 105 105 105 60 60 60 80 80 80 80 80 80 90 90 90 90 90 90 105 105 105 105 105 60

1,14 1,14 1,52 1,52 1,91 1,91 1,91 – – – – – – – – – – – – 0,38 – 0,38 – – – 0,38 0,38 0,38 – – – 0,38 0,38 0,38 0,76 0,76 0,76 0,76 0,76 0,76 1,14 0,76 0,76

20 – 16 20 – 16 18 – 16 18 – 16 14 – 10 14 – 10 14 – 10 20 – 18 20 – 18 20 – 18 26 – 16 26 – 16 26 – 16 32 – 16 30 – 16 30 – 18 26 – 16 26 – 16 26 – 16 30 – 16 30 – 16 30 – 16 26 – 12 26 – 12 26 – 12 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 28 – 9 28 – 9 28 – 9 28 – 9 29 – 9 28 – 9 20 – 16 18 26 – 16

2464 2468 2474 2477 2483 2489 2490 2493 2498 2501 2502 2504 2507 2516 2517 2532 2535 2548 2549 2550 2551 2560 2564 2567 2570 2571 2574 2576 2582 2584 2586 2587 2589

variable PVC PVC PVC PVC PVC AWM PP PE PVC variable PVC PVC PVC PVC PVC PVC PE PVC AWM AWM PVC PVC PVC PVC PVC AWM PVC PE PVC PVC PVC AWM

300 300 600

2598 2606 2610

0,76

26 – 16

VAR PE labeled Style 1007 AWM PE AWM PE AWM AWM AWM AWM AWM PVC AWM AWM AWM PVC AWM PVC PVC AWM AWM AWM PP PP AWM AWM AWM AWM AWM S/GB S/GB XLPE XLPE SiR SiR SiR SiR XLPE XLPE XLPE XLPE XPVC PE PE AWM

Volt

* not speciﬁed

X 86

300 300 300 300 600 600 600 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 600 600 600 300 300 300 600 600 600 300/600 300/600 300/600 600 600 600 600 600 600 300 300 600 (isol.) 300 (Jacket) 600 (isol.) 300 (Jacket) 600 (isol.) 300 (Jacket) 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 600 600 300 300 600 600 300 30 30 30 30 30 300 600 30 30 300 600

(Multicore cables)

60 80 80 80 80 80 80 60 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 105 60 60 60 60 60 80 80 60 60 60 80

Temp. °C

Insulation thickness mm

300 600 30 600 600 600 300 30 30 300 300 600 30 30 125 600 600 – 30 150 150 125 600 600 30

80 80 105 60 105 60 60 60 80 105 80 105 60 105 105 60 80 80 90 90 105 60 75 60 80 80 105 80 60 80 105 90 105

– 0,38 – – – – AWM – – – – – – – – – – – – AWM AWM – – – – – AWM – – – – – AWM

300 300 300

60 60 80

Volt

0,76

26 – 16

0,38 – – – – – as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT as for SVT – – – – – – – – – – – – – – – – – –

26 – 16 26 – 16 36 – 30 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 26 – 16 – 30 30 30 30 – 30 – 16 26 – 16 30 26 – 16 – 26 – 10

2614 2623 2626 2629 2630 2631 2637 2653 2654 2655 2656 2660 2661 2662 2668 2678 2704 2778 2789 2833 2835 2919 2920 2921 2930 2931 2937 3071 3075 3173 3199 3212 3213 3214 3239 3265 3266 3271 3272 3291 20063 20083 20601

600 600 not speciﬁed*

30 30 30 300 125 not specified* 30 600 300 300 600 not specified* 300 600 30 30 30 150 30 30 30 30 30 30 not specified* 125 300 600 600 600 300 600 600 600 VAR 150 300 600 600 300 300 300 300

105 80 80 80 90 90 90 90 90 80 80 60 105 105 60 105 60 60 60 60 80 80 60 60 105 105 80 200 200 125 105 150 150 150 150 125 125 125 125 105 80 80 80

AWG Size

– 32 – 16 26 – 16 33 – 16 26 – 16 18 min. 36 30 – 16 28 – 16 30 – 20 – 14 26 – 16 30 – 9 32 – 16 30 – 16 30 – 16 – 30 – 16 min. 40 min. 40 30 22 – 30 – 9 30 – 16 min. 40 30 – 9 30 – 16 30 – 9 30 – 9 30 – 9 see AWM Requirements – 30 – 16 – 30 labeled Style see 1007 Requirements 1007 AWM min. 40 – 30 – 20 not speciﬁed* AWM – 30 – 16 AWM 30 – 9 AWM min. 40 AWM min. 40 AWM 36 – 6 AWM 36 – 6 – 33 – 10 AWM 36 – 6 AWM – AWM 36 – 6 – 33 – 10 AWM min. 40 – – – 30 AWM 30 – 16 AWM see AWM AWM – – 22 – 28 – 18 AWM min. 40 AWM min. 40 AWM min. 40 AWM min. 40 AWM AWM 0,76 18 – 14 0,76 10 – 2 0,76 26 – 9 0,38 22 – 16 1,14 26 – 10 1,52 8– 2 1,91 1 – 4/0 VAR 24 – 10 0,25 28 – 20 0,38 26 – 16 VAR 24 – 12 VAR 22 – 4 – 26 – 16 0,5 28 – 16 AWM various AWG AWM AWM

Index British Standard 91 125 215 801 1441 1442 1791 1843 1990 2316 2848 3242 3573 3858 3988 4066 4553 4565 4579 4653 4799 4801 4808 4927 50266 5055 5099 5308 5372 5425 5467 5593 5819 6004 6007 6116 6141 6195 6207 6231 6234 6346 6360 6387 6425 6469 6480 6485 6500 6622 6708 6724 6726 6746

Electric cables, soldering buckets Electric conductors, copper & copper-cadmium, for overhead transmission Electric conductors, aluminium & steel-cored aluminium Cable sheaths, lead and lead alloy Galvanised steel wire, for submarine cables Galvanised steel wire, for land cables Electric conductors, copper, cotton-covered Insulated cables, twin compensating cables, thermocouples, colour codes Communication transmission lines, wood poles Coaxial cables, radio frequency Cable sheaths, flexible Electric conductors, aluminium alloy, stranded, for power transmission Communication cables, polyolefin insulated & sheathed copper-conductor cables Electric cables, sleeves, binding & identification Electric conductors, aluminium solid conductors, for insulated cables Superseded by BSEN 50266-1:2001 Insulated cables, PVC-insulated, split concentric copper Electric conductors, steal wire for reinforcing aluminium conductors Electric cables, mechanical & compression joints in connectors Electric conductors, copper, paper covered Electric conductors, copper glass fibre lapped Electric conductors, copper, glass fibre braided Communication cables, LE, PVC insulated & sheathed Electric conductors, copper, textile covered Test methods for cables under fire conditions Insulated cables, PVC & elastomer-insulated, for discharge-tube installations Cable sheaths, spark testing Insulated cables, instrumentation, intrinsically safe Electric cables, terminations for 3 & 4 core insulated cables, dimensions Communication cables, coaxial Power cables, armoured thermosetting-polymer insulated, for electricity supply Sheathed cables, aluminium-sheathed CONSAC cables Communication cables for interconnection between video recorder and television receivers Insulated cables, PVC insulated, non-armoured Insulated cables, rubber-insulated, non-armoured Flexible cables, elastomer-insulated flexible trailing cables, for mines and quarries Flexible conductors, for high temperature zones Flexible cables, insulated, for coil leads Mineral-insulated cables, copper sheathed, with copper conductors Single-core cables, PVC insulated, for switchgear and controlgear Insulated cables, polyethylene Power cables, PVC-insulated, for electricity supply Electric conductors, insulated cables Electric cables, fire-resistant, tests Electric cables, combustion gases, test methods Insulated cables, insulation and sheaths, test methods Power cables, impregnated paper-insulated, lead or lead alloy sheathed electric cables Electric conductors, PVC covered overhead power line conductors Flexible cables, insulated cords and cables Power cables, thermosetting-polymer insulated, high voltage Flexible cables, trailing cables, mining equipment Thermosetting polymer insulated, for electricity supply, low smoke Flexible conductors, for festoon and temporary lighting Cable sheaths, PVC

X X 87

Index British Standard 6862 6883 6899 6946 6977 7211 7365 7919 9530 4737 5425 638 6746C Aero 2E21 Aero G177 Aero G189 Aero G192 Aero G195 Aero G206 Aero G210 Aero G212 Aero G215 Aero G221 Aero G222 Aero G227 Aero G230 Aero G231 Aero G232 Aero G233 Aero G235 Aero G236 Aero G237 Aero G238 Aero G241 Aero G242 Aero G243 Aero G291 AU231 AU237 AU7 AU88 AU88a PD2379

X 88

Electric cables, road vehicles Insulated cables, elastomer insulated cables, for ships Cable sheaths, rubber Electric cables, metal channel support systems Multicore cables, insulated flexible cables, for lifts Power cables, thermosetting polymer insulated, non-armoured, low smoke Electric conductors, hard drawn aluminium wire, for overhead lines Electric cables, flexible cables rated up to 450/750v for use with appliances and equipment intended for indutrial and similar environments Electric cables, cable fitting accessories, assessed quality, for circular electrical connectors Insulated cables, PVC-insulated, for intruder alarm systems Coaxial cables, for wideband distribution systems Flexible cables, arc welding Insulated cables, PVC insulation, colour chart Pren type electric cables, for aircraft Insulated cables, Nyvin type for aircraft Tersil electric cables, for aircraft, imperial units Specification for Efglas type electric cables with copper conductors, for aircraft Insulated cables, Minyvin type, for aircraft, imperial units Fepsil-type cables, for aircraft Specification for PTFE insulated equipment wires (with silver plated copper conductors) Electric cables, for aircraft Insulated cables, thermocouple extension cables, for aircraft Insulated cables, Minyvin-type, for aircraft, metric units Insulated cables, Efglas-type, for aircraft, metric units Tersil electric cables, for aircraft, metric units Specification for general requirements for aircraft electrical cables (second series) Electric conductors, copper and copper alloy, for aircraft cables Insulated cables, lightweight thin-wall, wrapped for aircraft Insulated cables, lightweight thin-wall, extruded for aircraft Insulated cables, lightweight thin-wall, wrapped, silver plated copper conductors for aircraft Insulated cables, lightweight thin-wall, wrapped, nickel plated copper conductors for aircraft Insulated cables, lightweight thin-wall, extruded, nickel plated copper conductors for aircraft Insulated cables, lightweight thin-wall, wrapped, nickel plated copper conductors for aircraft Electric cables, fire-proof, for aircraft Communication cables, for aircraft data bus interconnecting systems Electric cables, ignition, for aircraft engines Insulated cables, Efglas-type, for aircraft, imperial units Specification for seven-core connecting cable for road vehicles Flexible conductors, jumper lead sets, for automotive starting Electric cables, automotive, colour codes Electric cables, automobile, light duty, ratings Recommendations for ratings for light duty cables for automobile use Electric cables, manufacturers‘ identification threads, Commonwealth, South Africa, colour register

International abbreviations Association Française de NORmalisation (France) ANSI American National Standards Institute (USA) AS Australian Standard (Australia) ASTM American Standard of Testing Materials (USA) BS British Standard (Great Britain) BSI British Standard Institution (Great Britain) BV Bureau Veritas (France) CATV Community Antenna Television (International) CEBEC Comité Electrotechnique Belge (Belgium) CEE International Commission on Ruls for the Approval of Electrical Equipment (International Commission) CEI Commission Electrotechnique Internationale (International) CEMP Centre d’Etude des Matières Plastiques (France) CEN Comité Européen de Normalisation Electrotechniques CENELEC Comité Européen de Normalisation Electrotechniques CNET Centre National d’Etude de Télécommunication (France) CNOMO Comité de Normalisation des Moyens de Production CSA Canadian Standards Association (Canada) CSTB Centre Scientiﬁque et Technique du Bâtiment (France) DEMKO Danmarks Elektriske Materielkontrol (Denmark) DIN Deutsches Institut für Normung (Germany) DKE Deutsche Elektrotechnische Kommission im DIN und VDE (Germany) EN European Standards (Germany) FAR Federal Air Regulation (USA) FTZ Fernmeldetechnisches Zentralamt (Germany) GOST USSR-Standards HD Harmonisierungs-Dokumente (International) HN Harmonisation des Normes (France) IEC International Electrotechnical Commission (International) IEE Institution of Electrical Engineers (Great Britain)

AFNOR

IEEE ISDN ISO KEMA LCIE MIL NEC NEMA NEMKO NEN NF NFC ÖVE SAE SEK SEMKO SETI SEV SNV TGL

UL UNI UTE VDE VDEW ZVEH ZVEI

Institute of Electrical and Electronics Engineers Integrated Services Digital Network (International) International Organization for Standardization (International) Keuring van Elektrotechnische Materialien (Netherlands) Laboratoire Central des Industries Electriques (France) Military Speciﬁcation (USA) National Electrical Code (USA) National Electrical Manufacturers Association (USA) Norges Elektriske Materiellkontroll (Norway) Nederlands Normalisatie-Instituut (Netherlands) Normes Françaises (France) Normes Françaises Class C (France) Österreichischer Verband für Elektrotechnik (Austria) Society of Automotive Engineers Svenska Elektriska Kommissionen (Sweden) Svenska Elektriska Materielkontrollanstalten (Sweden) Sähkötarkastuslatios (Finland) Schweizerischer Elektrotechnischer Verein (Swizerland) Schweizerischer Normenverband (Swizerland) DDR-Standards: Technische Normen, Gütevorschriften und Lieferbedingungen (ehemalige GDR) Underwriters Laboratories Inc. (USA) Uniﬁcazione Nationale Italiana (Italy) Union Technique de l’Electricité (France) Verein Deutscher Elektroingenieure (Germany) Vereinigung Deutscher Elektrizitätswerke e. V. (Germany) Zentralverband der Deutschen Elektrohandwerke e. V. (Germany) Zentralverband der Elektrotechnik- und Elektronik Industrie e. V. (Germany)

X X 89

Characteristics* of insulating and sheath materials Designation VDE Initialcode

Thermoplastic

Abbreviations

PVC

Materials

Electrical Density

Breakdownvoltage-

g/m3

Speziﬁc volume resistivty Ohm · cm KV/mm (20°C) 20°C

Polyvinylchloride compounds

1,35–1,5

Heat-resistant 90°C

1,3–1,5

1013–1015

1012–1015

Dielectric constant

Thermic Dielectric lossfactor tan ␦

50 Hz/20°C 3,6–6

4–6,5 4 x 10-2 to 1 x 10-1

– 20 + 90

+120

– 20 +105

+120

>140

– 40 + 70

+100

>140

(% O2)

MJ · kg-1 17–25

>140

4,5–6,5

PVC

Cold resistant

1,2–1,4

1012–1015

4,5 –6,5

LDPE

Low density Polyethylene

0,92–0,94 70

1017

2,3

2 x 10–4

– 50 + 70

+100

105–110

HDPE High density Polyethylene

0,94–0,98 85

1017

2,3

3 x 10–4

– 50 +100

+120

130

VPE

Cross-linked Polyethylene

0,92

1012–1016

4–6

2 x 10–3

– 35 + 90

+100

–

Foamed Polyethylene

0,65

1017

1,55

5 x 10–4

– 40 + 70

+100

105

Polystrole

1,05

1016

2,5

1 x 10–4

– 50 + 80

+100

>120

Heating value H0

23–42

1012–1015

Oxygen index LOI

>140

16–22 self-extinguishing

24–42

16–20

17–24

22 42-44

18–30

40–43

27–31

ﬂammable

Polyamide

1,02 –1,1

1015

2 x 10–2 bis – 60 +105 1 x 10–3

+125

210

Polypropylene

0,91

1016

2,3 –2,4

4 x 10–4

– 10 + 90

+140

160

11Y

PUR

Polyurethane

1,15 –1,2

1010 –1012

4–7

2,3 x 10–2

– 55 + 80

+100

150

20–26

Polyester Elastomer

1,2 –1,4

>1010

3,7 –5,1

Elastomere

+100

1,3–1,5

1,8 x 10

High temp. materials

– 30 + 70

Heat-resistant 105°C

O2Y

Flameresistance

+°C

PVC

TPE-O

halogen-free compouns

permanent short time °C °C

Melttemperrature

TPE-E (12Y)

Polyoleﬁne Elastomer

0,89–1,0

>1014

2,7–3,6

–2

42–44

+140

190

20–25

– 50 +100

+130

150

23–28

– 65 + 60

+120

–

ﬂammable

21–25

high ﬂash point

25–35

17–19

ﬂammable

NR SBR

Natural rubber Styrol-butadienerubber-compounds

1,5–1,7

1012–1015

3–5

1,9 x 10–2

SiR

Silicone rubber

1,2 –1,3

1015

3–4

6 x 10–3

– 60 +180

+260

–

EPR

Ethylen-propylene rubber-compounds

1,3–1,55

1014

3–3,8

3,4 x 10–3

– 30 + 90

+160

–

EVA

Ethylen-vinylacetat copolymer-compunds

1,3–1,5

1012

5–6,5

2 x 10–2

– 30 +125

+200

–

Polychloroprene compounds

1,4–1,65

1010

6–8,5

5 x 10–2

– 40 +100

+140

–

Chlorsulfonated Polyethylene compunds

1,3–1,6

1012

6–9

2,8 x 10–2

– 30 + 80

+140

+160

1,7–1,9

1014

9–7

1,4 x 10–2

– 40 +135

+160

21–25

19–23

14–19 self-extinguishing

30–35

>170

self-extinguishing

40–45

CSM

10Y

PVDF Polyvinylidene ﬂuoride Kynar/Dyﬂor

ETFE

Ethylene-Tetraﬂuor ethylene

1,6–1,8

1016

2,6

8 x 10–4

–100 +150

+180

>265

self-extinguishing

30–35

FEP

Fluorine ethylene propylene

2,0–2,3

1018

2,1

3 x 10–4

–100 +205

+230

>225

self-extinguishing

>95

5YX

PFA

Perﬂuoralkoxypolimeric

2,0–2,3

1018

2,1

3 x 10–4

–190 +260

+280

>290

self-extinguishing

>95

2,1

–4

3 x 10

–190 +260

+300

self-extinguishing

>95

– 30 + 70

+100

>130

self-extinguishing

17-22

– 30 + 90

+150

–

self-extinguishing

16–25

PTFE

Polytetraﬂuorethylene

not halogen-free crosspolymer-compounds linked cross- halogen-free linked polymer-compounds

2,0–2,3

1,4–1,6

10 –10

3,4–5

1,4–1,6

1013–1014

3,4–5

10–2–10–3

= * The characteristics valid for unprocessed material

X 90

Working temperature

–3

>325

19–23

Characteristics* of insulating and sheath materials

0,17

Mrad

Hydrogen chloride

Elongation at break

N/mm2

Shorehardness

Corrosion behaviour

Abrasion resistance

halogenfree

Weather resistance

Cold resistance

VDEInitialcode

Abbreviat ions

Material

PVC

Polyvinylchloridecompounds

PVC Heat-resistant 90°C

PVC Heat-resistant 105°C

PVC

LDPE Low density Polyethylene

HDPE High density Polyethylene

good

VPE

–

O2Y

moderategood 80

10–25

130–350

70–95 (A)

medium

0,4

no medium in black very good

0,3

0,4

10–20

400–600

43–50 (D)

medium

20–30

500–1000

60–63 (D)

good 0,1

300–400

40–45 (D)

medium

0,25

8–12

350–450

–

55–65

300–400

35–50 (D)

good

0,4

50–60

50–170

–

very good

1,0–1,5

20–35

300

55–60 (D)

medium

0,1

0,23

conditional1)

medium good

yes

0,25

Cross-linked Polyethylene Foamed Polyethylene

Polystrole

Polyamide

Polypropylene

11Y

PUR

Polyurethane

good

100 (500)

30–45

0,5

1,5

–

100

0,22

500–700

70–100 (A) very good

1,5

moderate yes

85 (A) 70 (D) >300

very good good

1,5

very good

60–70 (A)

5–10

TPE-E (12Y)

Polyester Elastomer

TPE-O

Polyoleﬁne Elastomer

yes

55 (A) 70 (D)

NR SBR

Natural rubber Styrol-butadienerubber-compounds

SiR

Silicone rubber

EPR

Ethylen-Propylene rubber-compounds

EVA

Ethylen-vinylacetat copolymer-compunds

moderate good

Polychloroprene compounds

moderate

CSM

Chlorsulfonated Polyethylene compunds

moderate

300–600

very good 40–80 (A)

good moderate

no –

moderate good

good

10 0,19

Cold resistant

good 12,5–20

yes

100

0,3

0,25

Designation

200

200–400

65–85 (A)

very good 1,0

yes good

–

100

8–12

– Hydrogen chloride

250–350

70–80 (A)

400–700

55–70 (A

350–600

60–70 (A)

10–20

–

good

medium

very good

1,5

0,17

Hydroﬂuoric

50–80

150

75–80 (D)

very good

0,01

very good

10Y

PVDF Polyvinylidene ﬂuoride Kynar/Dyﬂor

0,24

yes

40–50

150

70–75 (D)

very good

0,02

very good

ETFE Ethylene-Tetraﬂuor ethylene

0,26

yes

15–25

250

55–60 (D)

very good

0,01

very good

FEP

Fluorine ethylene propylene

0,21

yes

0,1

25–30

250

55–60 (D)

very good

0,01

very good

5YX

PFA

Perﬂuoralkoxypolimeric

0,26

yes

0,1

55–60 (D)

very good

0,01

very good

PTFE Polytetraﬂuorethylene

0,17

100

8–13

150–250

H 0,2–1,5

medium in black: good

not cross- halogen-free linked polymer-compounds

medium 65–95 (A)

0,20

200

8–13

150–250

The propellent may be e.g. Fluor-Chlor-Hydrcarbon

medium

yes

Elastomere

W·K-1·m-1

tensile strength

Weather

average HX

cross- halogen-free linked polymer-compounds

High temp. materials

Corrosive Radiationgases in resistancecase of ﬁre max

Halogen

halogen-free compouns

Thermalconductivity

Mechanical

Thermoplastic

Thermic

depend on the type compound

X X 91

Definitions: Classes of Stress (Duty) in Flexible Cables and Insulated Wires The application of a flexible cable in certain areas as, or in, operating materials as well as for certain combinations of external influences that can occur in these areas, is described by the collective term “stress” or “duty”. Suitable flexible cables and insulated wires are defined in the applicable equipment standards for the devices in question. On the basis of mechanical influences, as well the general expressions used, the term “stress” or “duty” is divided into the following categories. Normal stress / Ordinary duty – Normal stress is present when the cables are subject to low mechanical stresses in the areas of application, and the risk of mechanical damage is low, as is the case to be expected in the normal use of small to medium size equipment in domestic and commercial as well as in light industrial premises. Such equipment includes amongst others, vacuum cleaners, toasters, washing machines, refrigerators. Low stress / Light duty – Low stress is then present when the risk of mechanical damage and mechanical stress is low in the areas of application, as is the case to be expected for normal use of lightweight hand-held devices and lightweight operating materials in domestic households. Included in such equipment are radios, floor lamps, hairdryers, small desktop office equipment. Very low stress / Extra light duty – Very low stress is then present when the risk of mechanical damage and mechanical stress is very low and can be considered negligible, i.e. under those influences that are to be expected for lightweight appliances in households and offices; Cases of applications where the cables having a greater mechanical protection would restrict the freedom of movement by the appliance. Included in such types of appliances are electric clocks and electric shavers. High stress / Heavy duty – High stress is then present when the risk of mechanical damage or a mechanical stress is of medium severity appreciable, e.g. for normal use of equipment in moderately heavy branches of industry or agricultural workshops, and the temporary use of such at building sites. Included in such equipment are, amongst others, moderately heavy portable machinery and motors at a building site or in agricultural workings, large hot-water boiling installations, hand-held lamps, hoists, and fixed installations in temporary buildings. High stress (Heavy duty) in multi-core cables – Applications as for high stress, though primarily for use in areas of manufacturing facilities including toolmaking machinery, or mechanical handling equipment. The cables can be used inside or outside buildings for an ambient temperatures ranging from between –25°C and +50°C and the stabilised conductor temperatures do not exceed +60°C Examples are for connecting a control unit to a production machine, connections between a control unit and a machine, e.g. in hoists or cranes where the cable length does not normally exceed 10 m. Longer cable lengths are permissible for fixed inter-connections.

Application: Indoor and outdoor use The terms are in conjunction with the limiting conditions, such as for example, minimum and maximum operating temperatures, or the inﬂuence of the ambient temperatures, understood as being limited by the design and intended usage. This context is deﬁned by “the intended environment”. Indoor use – The cables are installed or connected to an apparatus device and can be used permanently in the building at all times, namely in “the intended environment”. The building can be used for commercial, industrial or residential purposes. Outdoor use for a limited period – The cables may be used outdoors as “the intended environment” for short periods of time, e.g. connected to electric lawnmowers or drills. Permanent outdoor use – The cables are designed to resist the various stresses that can occur outdoors in “the intended environment” (including weather conditions). X 92

Safety Requirements in the Use of Cables and Insulated Wires Fundamental requirements The cables and insulated wires shall be of adequate safety for proper use in the intended manner such that these do not constitute any unacceptable risk to life or damage to property. The prevention of danger to persons and property during usage and storage of operating equipment means safety to include the detection of stress, risk and potential faults, as well as their rectiﬁcation or a limitation to a minimum risk level. Unless otherwise speciﬁed, cables and insulated wires should only be used for the conductance and distribution of electricity.

General requirements The choice in the selection of cables and insulated wires should be such that the voltages and currents prevailing in the operating equipment, a system or device used shall meet all operating conditions to be expected. The cables shall be constructed, installed, protected, used and maintained to prevent danger as far as its reasonably practical.

Limiting conditions The limiting conditions in the DIN VDE and HD specifications shall be taken into account. An acceptable service life will be attained by compliance with the limiting conditions, depending on the circuit designed under defined conditions for use. The usable life of a permanently installed cable for power distribution is longer than that of a flexible cable. The influence by all of the factors given in the following sections must be considered as an interrelationship and not on an individual basis.

Selection of cables and insulated wires The choice in the selection of cables and insulated wires shall be made such that these are suitable for the operating conditions as well as for all other external inﬂuences and compliance with the respective protection class. a) Operating conditions are, for example: – voltage – protective measures – grouping of cables – current – method of installation – accessibility b) External inﬂuences are, for example: – ambient temperature – presence of rain, water vapour or the accumulation of water – presence of corrosive, contaminating or other chemical substances – mechanical stresses (such as holes or sharp edges from metal constructions for example) – animal world (such as rodents) – plant world (such as fungal growths) – irradiation (such as sunlight). Note: The colour black provides a higher degree of protection than other colours.

X X 93

Safety Requirements in the Use of Cables and Insulated Wires Requirements for cables – for permanent installation, and – for ﬂexible applications

Requirements for ﬁxed installation In the normal case, cables for permanent installation have solid single wire or stranded conductors. In certain circumstances, e.g. for greater ease of installation, the conductor may be Class 5 according to HD 383 or DIN VDE 0295. Cables should not be in contact with, or close to, hot surfaces if the cables are not intended for such conditions. Cables should not be buried directly in the earth and should be fastened by a suitable means while making allowance for the maximum spacing between ﬁxing points. The cable should not be damaged by any mechanical restraint used for its support . Cables which have been in use over longer periods of time may become damaged by movement. This can be caused by the natural effects of ageing on the physical properties of the materials used for the insulation sheath and jacket which can become brittle with time.

For flexible applications Flexible cables are made up conductors consisting of multiplicity of small wires and are either stranded or bunched. These cables meet either Class 5 or Class 6 of HD 383 and DIN VDE 0295. Flexible cables should be used for connections to mobile operating equipment. The length of the connecting cable must be chosen such that response by the short-circuit protecting device is assured. The cable length should be as short as is needed for the practical application so as to reduce the risk of mechanical damage. In cases of applications where flexible PVC-sheathed cables are permissible, the use of spiral cables can be considered for shortening the effective length. Flexible PVC-sheathed cables are not necessarily suitable for processing further to spiral cables. Multicore control cables shall be protected against permanent bending stress. Abrasion, notches and sharp bends are to be avoided. Except for cables for connections to permanently installed operating equipment, flexible cables should not be permanently fixed (with the exception of heavy-duty cable designs for permanent installation in temporary facilities) unless these are contained in an enclosure affording mechanical protection. For a fixed installation, at least one cable should be used for “normal” stress. Flexible cables should not be subjected to excessive straining from tensile forces, compression, twisting or kicking. This applies in particular at the point of entry into the device, and strain relief or the point of connection to the fixed wiring. These should not be damaged by any strain relief or clamping device at points to the permanent installation. Flexible cables should not be placed under floorcoverings or carpets because there is the danger that this can cause thermal insulating effects, leading to increased temperatures, or that the weight of furniture from traffic can damage the cables. Flexible cables should neither be in contact with, or close to, hot surfaces nor extend into the immediate vicinity of such, as they are not suitable for this purpose. On account of their characteristics, this also applies in particular for PVC-sheathed and/or jacketed cables. The suitability of flexible cables for outdoor applications, either for short periods or continuous operation, is defined in the tables of the HD 516 and in DIN VDE Part 300. Flexible PVC-sheathed cables are not suitable for permanent use in outdoor applications. The types of structures for PVC-sheathed cables for short-term use in outdoor applications should not however be operated in conditions others than these, e.g. at temperatures lower than the specified temperature.

X 94

Safety Requirements in the Use of Cables and Insulated Wires Cables without a jacket may neither be used as a substitute for a jacketed cable nor as an extension cable. These shall principally not be used for connecting Class 2 equipment unless the cable in the constructional standard has been deﬁned as a cable for extra light duty and the equipment standard explicitly permits this cable type. The corresponding VDE and HD regulations shall be observed for the cables used in deep mining operations, in quarrying as well as for moveable equipment, such as in cranes with spring-loaded reeling devices for example.

Voltage The rated voltage for a cable is the reference voltage for which the cable is designed and which serves to deﬁne the electrical testing requirements. The rated voltage is expressed as the ratio of two values, U0 /U, whereby U0 is the effective value (r.m.s.) of the voltage between any insulated conductor and the “earth” (metal covering of the cable or surrounding medium) U is the effective value (r.m.s.) between any two phase conductors of a multicore cable or of a system of single core cables. In an alternating current system, the rated voltage of a cable shall be at least equal to the nominal voltage to the value U0 and U. In direct current system, the rated voltage of the system shall not be higher than 1,5 times that of the nominal voltage of the cable. Note: The operating voltage of a system may permanently exceed the rated voltage for the cable by 10 %.

Current carrying capacity The nominal cross-section of each conductor should be selected such that the current carrying capacity is not less than the maximum continuous current that ﬂows through the conductor under normal conditions of operation. The limiting temperature with respect to the current carrying capacity should not be exceeded for the cable insulation and sheath concerned. Included in the deﬁned conditions is also the method of installation for the cable used. The regulations for the permissible current rating shall be observed here for the current. Correction factors may also be included in the values given for the load rating to allow for other conditions, such as for example: 1. cable grouping 2. type of overcurrent protection 3. ambient temperature 4. reeled / drummed cables 5. thermal insulation 6. frequency of the current (if other than 50 Hz) 7. effects of harmonic waves Serious damage can be caused if cables are operated for longer periods of time above those limits given in the tables and can lead to early failure or considerable deterioration in the cable characteristics.

Thermal inﬂuences Cables should be selected, located and installed so that the intended heat dissipation is not inhibited and they do not present a ﬁre hazard to adjacent materials. The limiting temperatures for the individual cables are given separately in our catalogue. Under no circumstances may these values be exceeded by an interaction of internal joulean heat (to the material of the cable, connections and terminals) by the ambient conditions.

X X 95

Safety Requirements in the Use of Cables and Insulated Wires Mechanical stress Allowance shall be made for all possible mechanical stress that can arise during a normal installation process for laying cable in order to assess the risk of mechanical damage to cables.

Tension The following values for tension should not be exceeded for each conductor in use. This applies up to a maximum value of 1000 N for the tensile stress of all conductors unless HELUKABEL® has approved limits deviating from this value. 50 N/mm2 by permanent operation for fixed installation. 15 N/mm2 for flexible cables under static tension for fixed installation that are used in current circuits. It is recommended for those cases where the above values are exceeded, that a separate strain-relieving element or similar protection should be used. The connection of such a strain-relieving element to the cable shall be made such that the cable is not damaged. If flexible cables are subjected to dynamic tensile stress (including those due to the mass inertia, e.g. for reeling drums), the permissible tension or the fatigue life should be agreed between the user and HELUKABEL®. Notes for cables which are installed vertically, without any intermediate support, can be found in DIN VDE 0298 part 300 and HD 516 S2, item 5.4.1, and Table 6.

Bending stress The internal bending radius of a cable should be chosen such that the cable is not damaged by this. The internal bending radii are given in Table 6 of HD 516 S2 and DIN VDE 0298 part 300. The choice of bending radii smaller than specified shall be concurred with HELUKABEL®. Attention shall be given when stripping the insulation that the conductor is not damaged by this as the bending characteristics will otherwise seriously deteriorate. The bending radii given apply for ambient temperatures of (20 ±10)°C. The recommendations from HELUKABEL® shall be enquired for ambient temperatures other than those given. For flexible cables and cords, particularly at terminations and at the point of entry of moveable appliances, it may be necessary to use a device which ensures that the cable is not bent to an internal bending radius less than that specified in Table 6 of HD 516 S2 and DIN VDE 0298 part 300. Bending too close to any internal and/or external anchorage shall be avoided. Kink-protection sleeves or other devices shall not impede the movement of the cores within the cable.

Compression Cables shall not be compressed to an extent that this will damage the cable.

Torsional stress In general, ﬂexible cables are not designed for torsional stress. In those cases where such torsional stress cannot be avoided, then the design of the cable and the installation arrangements should be agreed between user and HELUKABEL®.

X 96

Safety Requirements in the Use of Cables and Insulated Wires Compatibility The following points shall be considered in the selection and installation of cables: – The avoidance of interference mechanical and electrical inﬂuences between adjacent circuits. – Dissipation of heat from cables, or the chemical/physical inﬂuences from the materials used for the cables on bordering materials, such as for example, constructional and decorative materials, insulation tubes, supports, etc. – Mutual interference by adjacent materials and the materials used for the cables. This applies for instance, for an absorption of plasticiser from PVC-sheathed cables by certain materials that are used for thermal insulation purposes, for strapping materials or for the equipment.

Dynamic stress The possibility should be taken into consideration of damage to cables and fastenings for these, by the dynamic forces that can be caused by any current including short-circuit currents.

Storage/Handling/Transportation Cables that are not intended for outdoor applications should be stored in dry indoor environments. A number of constructional types of ﬂexible cables are particularly susceptible to moisture, such as screened cables for example. The ends of the cables should be sealed for the application and the expected duration of outdoor storage in order to prevent the penetration of moisture. The temperatures given in the tables in HD 516 S2 for storage shall be taken into account. If the temperature of the cable falls below recommended values, then all types of mechanical stresses, in particular vibrations, shock, impact, bending and torsional twist shall be avoided.

X X 97

Glossary of Terms: Cables and Wires Standard Wire Gauge (SWG), New British Standard (NBS), English Legal Standard, and Imperial Wire Guide.

A Acceptance angle - The half-angle of the cone within which incident light is totally internally reﬂected by the ﬁber core. It is equal to arcsin (NA). = arc sin

n –n 2 1

2 2

Aerial cable - A cable suspended in the air on poles or other overhead structure. Appliance Wire and Cable - A classiﬁcation covering insulated wire and cable for internal wiring of appliances and equipment. Armoured Cable - A cable provided with a wrapping of metal for mechanical protection.

Building Wire - Insulated wires used in building for light and power, 600 volts or less, usually not exposed to outdoor environment. Buffer - A protective coating over an optical fibre. A soft material extruded tightly over the fibre coating, mechanically isolates individual fibres. BUS - A network which functions like a signal line and is shared by a number of nodes.

ASA - Abbreviation for American Standards Association. Former name of ANSI.

Cable - Multicore stranded insulated wires under protective sheath to conduct electrical energy e.g. power cable, telecommunication cable, installation cable, data cable etc.

ASME - Abbreviation for American Society of Mechanical Engineers.

Cable Core - The portion of an insulated cable lying under the protective covering.

ASTM - Abbreviation for the American Society for Testing and Materials.

Cable Sheath - A protecting covering over the cable core to prevent outer damages.

ATM (Asynchronous Transfer Mode) - A new emerging data standard that uses many of the same data rates as Fiber Channel and SONET.

Capacitance (Capacity) - That property of a system of conductors and a dielectric which permits the storage of electricity when potential difference exists between the conductors. A capacitance value is always positive.

Attenuation - The power drop or signal loss in a circuit, expressed in decibels (db). Generally attenuation increases (signal level decreases) with both frequency and cable length.

Capacitive Coupling - Electrical interaction between two conductors caused by the capacitance between them.

AWG - Abbreviation for American Wire Gauge. A standard measurement of the size of a conductor.

CATV - Acronym for Community Antenna Television.

AWM - Designation for Appliance Wiring Material.

CEBEC - Belgium approval agency; Comite Electrotechnique Belge Service de la Marque.

CEE - European standards agency; International Commission on Rules for the Approval of Electrical Equipment.

Bit - A binary digit, smallest element of information in binary system. Bit (Binary Digit) - A basic unit for the datas of a digital transmitting system. A group of 8 Bit is usually expressed as one Byte. Bit rate - The number of bits of data transmitted over a phone line per second. B & S Gauge - Standard for Brown & Sharpe Gauge. The wire diameter standard is same as AWG. Breakdown Voltage - The voltage at which the insulation between two conductors will break down. Performed as a type test in the laboratory. British Standard Wire Gauge - A modiﬁcation of the Birmingham Wire Gauge and the legal standard of Great Britain for all wires. It is variously known as X 98

Cellular insulation - Insulating material in foamed or sponge form with the cells closed or interconnected. CENELEC - European standards agency; European Committee for Electrotechnical Norms. Chromatic dispersion - The speed of an optical pulse travelling in a ﬁber changes if its wavelength changes. Chromatic dispersion can be measured by the measurement of travel time at different wavelength. Circuit - The entire route of an electrical current. A complete path over which electrons can ﬂow from the negative terminals of a voltage source through parts and wires to the positive terminals of the same voltage source.

Glossary of Terms: Cables and Wires C Circuit Sizes - A popular term for building wire sizes 14 through 10 AWG. Circular Mil (CM) - Used to define cross-sectional areas of conductors. Area of a circle 1/1000 inches in a diameter. 1 mil (0,001 inch) is equal to square mil x 0,78540. Cladding - A low-refractive index, glass or plastic that surrounds the core of a fiber. Optical cladding promotes total internal reflection for the propagation of light in a fiber. Coaxial Cable - A cable consisting of two cylindrical conductors with a common axis, separated by a dielectric. The outer conductor or shield is commonly used to prevent external radiation from affecting the current flowing in the inner conductor. Coherent waves - The phenomenon related to the existence of a correlation between the phases of the corresponding components of two waves or between the values of the phase of a given component of one wave at two instants in time or two points in space.

Corona - A discharge due to ionization of air around a conductor with a potential gradient exceeding a certain critical value. A high voltage electrical discharge that attacks insulation. Crimp - Act of compressing a connector barrel around a cable in order to make an electrical connection. Cross-linked - Setting up the chemical links between the molecular chains. A form of polyethylen material whose moleculars are more closely linked to produce a greater balance of physical and electrical properties. (XLPE - compound) Crosstalk - Interference caused by audio frequencies. Undesired electrical currents in conductors caused by electromagnetic or electrostatic coupling from other conductors or from external sources. Also, leakage of optical power from one optical conductor to another. CSA - Abbreviation for Canadian Standards Association, a non-proﬁt independent organization which operates a listing service for electrical and electronic materials and equipment. The Canadian counterpart of the Underwriter‘s Laboratories.

Colour Code - A system of identifying different insulated cores by means of colours, numbers, printing etc.

Current - Flow of electricity measured in amperes. Practical unit is the ampere which represents the transfer of one coulomb per second.

Concentric lay - Cable core composed of a central core surrounded by one or more layers of helically laid insulated wires or cores.

Current rating - The maximum continuous electrical ﬂow of current recommended by a given wire in a given situation, expressed in amperes.

Conductor - A material capable of easily carrying an electrical conductivity. A wire or combination of wires not insulated from one another, suitable for carrying electric current.

Cut off wavelength - For a singlemode ﬁber, the wavelength above which the ﬁber exhibits singlemode operation.

Control Cable - A multi-conductor cable made for operation in control of signal circuits. Copolymer - A compound resulting from the polymerization of two different monomers. Copperweld - Copper covered steel wire. Copper and steel welded together. The trade name of Flexo Wire Division (Copperweld Steel Corp.) for their copper-clad steel conductors. Cord - A small, flexible insulated cable. Cord Set - Portable cords fitted with a wiring device at one or both ends. Cord is a small flexible insulated conductor or group of conductors, normally not larger than AWG 10 - up to 4 cores. Core - In cables, a component or assembly of components over which other materials are applied, such as additional components, shield, sheath, or armour.

D dB - see decibel D. C. - Abbreviation for direct current (D – C), Electricity that ﬂows in one direction only. Decibel (dB) - One-tenth of a bel. Unit to express differences of power level. Example: The decibel is 10 times the common logarithm of the power ratio. It is used to express power gain in ampliﬁers or power loss in passive circuits or cables. DEMKO - Approval agency of Denmark. Denmarks Elektriske Material Kontrol. Dielectric Breakdown - The voltage required to cause an electrical failure or breakthrough of the insulation. X 99

Glossary of Terms: Cables and Wires Dielectric Strength - The maximum voltage insulation can withstand without rapture. Usually expressed as a voltage gradient, e. g. volts per mil.

Ferrule - A component of a connector that holds ﬁber in place and aids in its alignment, usually cylindrical in shape with a hole through the center.

Dispersion - A general term for those phenomena that cause a broadening or spreading of light as it propagates through an optical ﬁber. The three types are modal, material, and waveguide

Filled Cable - A telephone cable construction in which the cable core is ﬁlled with a material that will prevent moisture from entering or passing through the cable.

Drain Wire - An uninsulated wire used as an earth connection. This is generally laid over the component or under the screening, braiding etc.

Fine Stranded Wire - Stranded wire with component strands of 36 AWG or smaller.

Duct - An underground or overhead tube or conduit for carrying electrical cables.

E EIA - Abbreviation for Electronic Industries Association. Elastomer - Any material that will return to its original size after stretching. Elastomer is a rubber or rubber-like material which will stretch repeatedly to 200 percent or more and return rapidly with force to its approximate original shape. Electromagnetic Coupling - Energy transfer by means of a varying magnetic ﬁeld. Electromagnetic Induction - The production of a voltage in a coil due to a change in the number of magnetic lines of force (ﬂux linkages) passing through the coil.

Flame Resistance - The ability of a material not to propagate flame once the heat source is removed. Flammability - The measure of the material‘s ability to support combustion. Flat Cable - A cable in flat form, where the cores lying parallel longitudinally but essentially with flat surfaces. Foamed Plastics - Insulations having a cellular structure. Foils - A thin supporting film of continuous sheet such as plastic foil, metal foil, laminated foil etc. for static shielding, contacts and other electrical applications. FR-1 - A flammability rating established by Underwriters Laboratories for wires and cables that pass a specially designed vertical flame test. This designation has been replaced by VW-1. FRNC - Flame Retardant Non Corrosive

Elongation - The fractional increase in the length of a material stressed in tension.

EMC - Electromagnetic Compatibility (EMV).

Gauge - A term used to denote the physical size of a wire.

EMF - Abbreviation for Electro Motive Force – force determinating ﬂow of electricity (voltage). EMI - Any electrical or electromagnetic interference that causes undesirable response, degradation, or failure in electronic equipment. Optical ﬁbers neither emit or receive EMI.

Graded-index fiber - An optical fiber whose core has a nonuniform index of refraction. The core is composed of concentric rings of glass whose refractive indices decrease from the center axis. The purpose is to reduce modal dispersion and thereby increase fiber bandwidth.

EMV - Designation for electromagnetic compatibility (EMC).

Ground Conductor - An electrical conductor for the connection to the earth, making a complete electrical circuit.

EPR - Ethylene-propylene copolymer rubber. The copolymer is chemically cross-linked.

ETFE - Ethylene tetraﬂuoroethylene

Helix - A continuous spiral winding. Henry - The unit of inductance (H).

F FDDI - Fiber Distributed Data Interface. Very high speed Computer Network working with ﬁber optics. FEP - Fluorinated ethylene propylene X 100

Hertz (Hz) - A unit of measurements of the frequency equal to one cycle per second. High Temperature Wire and Cable - Electrical wire and cables having thermal operating characteristics of 150°C and higher.

Glossary of Terms: Cables and Wires Hi-Pot - A test designed to determine the highest voltage that can be applied to a conductor without electrically breaking down the insulation. High Voltage - Generally, a wire or cable with an operating voltage of 600 volts and above. Hook-up Wire - Single conductor used to hook-up electrical parts of instruments for low current and voltage (under 1000 volts). Hybrid Cable - Multi-conductor cable containing two or more types of components. Hypalon - Du Pont‘s trade name for their chlorosulfonated polyethylene, an ozone resistant synthetic rubber (90°C). Hz - Abbreviation for Hertz.

Jumper - A short length of conductor used to make a temporary connection between terminals, around a break in a circuit, or around an instrument.

K KEMA KEUR - Approval agency of Netherlands. Keuring van Elektrotechnische Materialien. KV - Abbreviation for kilovolt = 1000 volts. KVA - Abbreviation for kilovolt ampere = 1000 volts x amperes. KW - Abbreviation for kilowatt = 1000 watt. Kynar - Fluorocarbon insulation rated -65°C to +135°C, typically used as insulation for wire wrapwire. A Pennwalt trade name for polyvinylidene ﬂoride.

ICEA - Abbreviation for Insulated Cable Engineers Association. IEC - European Standardization agency; International Electrotechnical Commission. IEEE - Abbreviation for Institute of Electrical and Electronics Engineers. Impedance - Resistance to flow of an alternating current at a particular frequency, expressed in ohms. It is a combination of resistance R and reactance X, measured in ohms. Index profile - A graded-index optical fiber, the refractive index as a function of radius. Induction - An influence exerted by a charged body or by a magnetic field on adjacent bodies without apparent communication. Inductive Coupling - Crosstalk resulting from the action of the electromagnetic field of one conductor on the other. Insulation - A non-conducting substance, named as dielectric, surrounding the conductor. Interface - The two surfaces on the contact side of both halves of a multiple-contact connector which face each other when the connector is assembled. Common interconnection point for devices, e.g. RS232 Interface: Mouse-Personalcomputer. ISDN - Integrated Services Digital Network. A standard protocol for digital telecommunications transmissions.

J Jacket - An overall covering of a cable, called also sheath – which protects against the environment and stress.

L Laser - Light Ampliﬁcation by Stimulated Emission of Radiation. An electro-optic device that produces coherent light with a narrow range of wavelengths, typically centered around 780 nm, 1310 nm, or 1550 nm. Laminated Tape - A tape consisting of two or more layers of different materials bonded together. LAN = Local Area Network - A network located in a localised area e.g. in an ofﬁce, building, complex buildings whose communication technology provides a high-bandwidth, low-cost medium to which many nodes can be connected. LED - Light Emitting Diode. LOCA - Abbreviation for Loss of Coolant Accident, a system malfunction associated with nuclear generating stations. Loop Resistance - The total resistance of two conductors in a closed circuit, measured round trip from one end. Loss Factor - The loss factor of an insulating material is equal to the product of its dissipation and dielectric constant.

M MCM - Cross-section of greater AWG-sizes. 1 MCM= 1000 circular mils = 0,5067 mm2. Meg or Mega Preﬁx meaning 1 million = 1.000000 = 106.

X X 101

Glossary of Terms: Cables and Wires M Megarad - A unit for measuring radiation dosage. 1 megarad = one million rads = 106 rad or 106 cJ/kg. Mho - The unit of conductivity. The reciprocal of an ohm. MHz - One million cycles per second = megahertz = 106 Hz. Modem - Abbreviation for Modulator/Demodulator. Device which allows to transmit electrical data via analogues transmission paths with limited bandwidth, e. g. Computer data via telephone lines. MTW - An acronym for thermoplastic insulated Machine Tool Wire. Multi-conductor - A combination of two or more conductors in a cable under jacket. Multimode-Fiber - A type of optical ﬁber that supports more than one propagation mode. Mutal Capacitance - Capacitance between two conductors when all other conductors are connected together to shield and ground. Mylar - Du Pont trademark for polyester material.

NFPA - Abbreviation for National Fire Protection Association. Administrative Sponsor of the National Electric Code (ANSI Standards Committee CI). Numerical Aperture NA - The “light-gathering ability“ of a fiber, defining the maximum angle to the fiber axis at which light will be accepted and propagated through the fiber. NA = sin ø, where ø is the acceptance angle. NA = sin -max =

n –n 2 1

2 2

Nylon - A group of polyamide polymers, used for wire and cable jacketings with good chemical and abrasion resistance.

O Ohm - The electrical unit of resistance. The value of resistance through which a potential difference of one volt will maintain a current of one ampere. Optical Fiber - Any filament or fiber, made of dielectric materials, that guides light, whether or not it is used to transmit signals. Synonym: optical waveguide. OSHA - Abbreviation for Occupational Safety and Health Act. Specifically the Williams-Steiger law passed in 1970 covering all factors relating to safety in places of employment.

N National Electric Code Article 725 - The NEC Article which covers remote control, signal and communication power limited circuits that are not an integral part of the device or appliance. National Electric Code Article 760 - The NEC Article which covers the ﬁre and burglar alarms installation of wire and equipment operating at 600 Volts or less. National Electric Code (NEC) - A set of regulations governing construction and installation of electrical wiring and apparatus in the United States, established by the American National Board of Fire Underwriters. NEMA - National Electrical Manufacturers Association. NEMKO - Approval agency of Norway. Norges Elektriske Materiellkontroll. Neoprene - A synthetic rubber of thermosetting material with good resistance to oil, chemical, and ﬂame, known as polychloroprene - mostly used as jacketing. Neper - An electrical unit similar to decibel, used to express the ratio between two amount of power existing at two distinct points. 1 Neper = 8,686 decibels. X 102

OVE - Approval agency of Austria. Overlap - A certain portion of a foil or band which laps over the leading edge of a helical or longitudinally wrapping tape. Ozone - A faintly blue gasious, reactive form of oxygen, obtained by the silent discharge of electricity in ordinary oxygen or in air. Ozone Index - Percentage of oxygen necessary to support combustion in gas mixture.

P Pair - 2 insulated wires twisted together in a certain lay-length to built a single circuit of transmission line. Patch Cable - A cable with plugs or terminals on each end of the conductors to temporarily connect circuits of equipment together. In the IBM Cabling System, a length of Type 6 cable with data connectors on both ends. Patch Cord - A ﬂexible piece of electrical cord terminated at both ends with plugs, used for interconnecting circuits on a pasteboard. Patch Panel - Distribution area to rearrange ﬁber connections and circuits.

Glossary of Terms: Cables and Wires pH - The measure of acidity or alkalinity of a substance. PH values are described from 0 to 14. Value 7 indicate the neutrality. Numbers below 7 result increasing acidity and number greater than 7 increasing alkalinity. Pick - Distance between two adjacent crossover points of braiding wires or filaments, measured in picks per inch. Pigtail - A short length of optical fiber, permanently fixed to a component, used to couple power between the component and a transmission fiber. Plenum - The air return way of a central air handling system, either ductwork or open space over a dropped ceiling. Plenum Cable - Cable approved by Underwriters Laboratories for installation in plenums without the need for conduit. Plug - The part of the two mating halves of a connector which is movable when not fastened to the other mating half.

Polyvinyl Chloride (PVC) - This is a group of thermoplastic compounds composed of polymers of polyvinyl chloride or its polymer, vinylacetate, in combination with certain stabilizers, ﬁllers, plasticizers, pigments etc., widely used for wire and cable insulations and several jackets. Power Cables - Cables of several sizes, construction, and insulation, single or multiconductor, designed to distribute primary power to various types of equipment, such as cables 0,6/1 kV. Power Factor - The ratio between the true power in watts and the apparent power in volts – amperes. Primary Coating - The plastic coating applied directly to the cladding surface of the ﬁber during manufacture to preserve the integrity of the surface. Printed Wiring - A printed circuit intended to provide point-to-point electrical connections. Propagation - Delay time required for an electrical wave to travel between two points on a transmission line.

Polychloroprene - Chemical name of neoprene. A rubber-like compound for jacketing and also for insulating where cables are subject to rough usage, oils, moisture, solvents, greases and chemicals. Polyester (PETP) - A resin formed by the reaction between a dibasic acid and a dithydroxy alcohol. Polyethylene terephthalate, used extensively as a moisture resistant cable core wrap. Polyethylene (PE) - This material is basically pure hydrocarbon resins with excellent dielectric properties, i. e. low dielectric constant, low dielectric loss across the frequency spectrum, mechanically rugged and resists abrasion and cold flow. The insulating materials derived from polymerization of ethylene gas. Polyerm - A material of high molecular weight formed by polymerization of lower molecular weight molecules. Polyolefin - A group of thermoplastics based upon the unsaturated hydrocarbons, known as olefins. When combined with butylene or styrene polymers, the form compounds such as polyethylene and polypropylene. Polypropylene (PP) - A thermoplastic similar to polyethylene but stiffer and having higher softening point (temperature); excellent electrical properties. Polyurethane (PUR) - Class of polymers known for good abrasion and solvent resistance. A copolymer of urethane is similar in properties to neoprene, usually used as a coldcuring moulding compound.

R Rayleigh Scattering - The scattering of light that results of from small inhomogeneities in material density or composition. Reel - A revolvable ﬂanged device made of wood or metal, used for winding of wires or cables. Refractive index - The ratio of the velocity of light in a vacuum to its velocity in the medium. Synonym: Index of Refraction. Resistance - Property of an electric circuit which determines for a given current the rate at which electric energy is converted into a heat and has a value, is measured in ohms. RG/U - Abbreviation for Radio Government, Universal. RG is the military designation for coaxial cable in Mil-C-17. R = Radio, G = Guide, U = Utility. Ribbon Cable - A ﬂat cable consisting of two or more insulated conductors laid parallel in one plane and held together by means of adhesive or woven textile yarns. RMS (Root Mean Square) - The effektive value of an alternating current or voltage. Rubber (Wire Insulation) - Term used to describe wire insulations made of thermosetting elastomers, occur naturally or may be made synthetically. X 103

Glossary of Terms: Cables and Wires S S - Rubber insulated heavy duty flexible cable, stranded copper wires with separator. Two or more colour coded, stranding with filler, wrapped with separator, rubber jacket. 600 V. Semi-Rigid - A cable containing a flexible inner core and a relatively inflexible sheathing. Semi-Rigid PVC - A hard semi-flexible polyvinylchloride compound with low plasticizer content, (shore A 97), for Termi-Point – connecting technique. Semi-Solid - An insulation cross-section having a partially open space between the conductor and the insulation perimeter. SEMKO - Approval agency of Sweden. Separator - A layer of insulating material which is placed between a conductor and its dielectric, between a cable jacket and the component it covers, or between various components of a multipleconductor cable. Silicone - A thermosetting elastomer with excellent heat-resistant. Polymeric materials in which the recuring chemical groups contain silicon and oxygen atoms at links in the main chain. Simplex - Transmission only in one direction. Singlemode-Fiber - A small-core optical fiber that supports only one mode of light propagation above the cutoff wavelength. Typical diameter is 9 – 10 mm, the dispersion very low. Singlemode fibers are proper for long distance transmissions. SJ - Junior hard service, rubber-insulated pendant or portable cord. Same construction as type S, but 300 V. Jacket thickness different. SJO - Same as SJ, but neoprene, oil resistant compound outer jacket. Can also be made „waterresistant“ 300 V, 60°C. SJT - Junior hard service thermoplastic or rubberinsulated conductors with overall thermoplastic jacket. 300 V, 60°C to 105°C. SJTO - Same as SJT but oil resistant thermoplastic outer jacket. 60°C. SO - Hard service cord, same construction as type S except oil resistant neoprene jacket. 600 V, 60°C to 90°C. SOOW – like SO, but oil and water-resistant. Solid Conductor - A conductor consisting of a single wire. X 104

SONET - Synchronous Optical Network. SP-1 - All rubber, parallel-jacketed, two-conductor light duty cord for pendant or portable use in damp locations. 300 V. SP-2 - Same as SP-1, but heavier construction, with or without third conductor for grounding purposes. 300 V. SP-3 - Same as SP-2, but heavier construction for refrigerators or room air conditioners. 300 V. SPT-1 - Same as SP-1, except all-thermoplastic. 300 V. With or without third conductor for grounding. SPT-2 - Same as SP-2, except all-thermoplastic. 300 V. With or without third conductor for grounding. SPT-3 - Same as SP-3, except all-thermoplastic. 300 V. With or without third conductor for grounding. Spark Test - A test designed to locate pinholes in an insulated wire by application of an electrical potential across the material for a very short period of time while the wire is drawn through an electrode field. Splice - An interconnection method for joining the ends of two optical fibers in a permanent or semipermanent fashion. Maybe thermally fused or mechanically applied. ST - Hard service cord, jacketed, same as type S, except all-plastic design. 600 V, 60°C to 105°C. Step index Fiber - An optical fiber, either multimode or singlemode, in which the core refractive index is uniform throughout so that a sharp step in refractive index occurs at the core-to-cladding interface. STO - Same as ST but with oil resistant thermoplastic outer jacket. 600 V, 60°C. SV - Vacuum cleaner cord, two or three-conductor, rubber-insulated. Overall rubber jacket. For light duty in damp locations. 300 V, 60°C. SVO - Same as SV except neoprene jacket. 300 V, 60°C. SVT - Same as SV except all-plastic, construction. With or without third conductor for grounding purposes only. 300 V, 60°C to 90°C.

T Tape Wrap - A spirally applied tape over an insulated or uninsulated wire. Tear Strength - The force required to initiate or continue a tear in a material under speciﬁed conditions. Temperature Rating - The maximum temperature at which an insulating material may be used in continuous operation without loss of its basic properties.

Glossary of Terms: Cables and Wires TEW - Canadian Standard Association type appliance wires. Solid or stranded single conductor, plasticinsulated. 600 V, 105°C.

Velocity of light - The velocity of light is 300.000 km/s in vacuum. In a medium it depends on the refractive index and the wavelength.

TF - Fixture wire, thermoplastic-covered solid or 7 strands. 60°C. TFE - Tetraﬂuoroethylene.

Velocity of Propagation - Ratio of speed of ﬂow of electric current in an insulated cable to the speed of light. Usually expressed in percentage.

TFF - Same as TF but ﬂexible stranding. 60°C.

Volt - A unit of electromotive force.

THHN - 90°C, 600 V nylon jacketed building wire.

Voltage - The term most often used in place of electromotive force, potential difference, or voltage drop to designate the electric pressure that exists between two points and is capable of producing a current when a closed circuit is connected between two points.

Thermocouple Lead Wire - An insulated pair of wires used from the couple to a junction box. Thermoplastic - A material which softens when heated and becomes ﬁrm on cooling. THW - Thermoplastic vinyl insulated building wire. Flame-retardant, moisture and heat-resistant 75°C. Dry and wet locations.

Voltage Drop - The amount of voltage loss from original input to point of electrical device.

THWN - Same as THW but with nylon jacket overall. 75°C.

Voltage Rating - The highest voltage that may be continuously applied to a wire in comformance with standards.

Transmission - Transfer of electric energy from one location to another through conductors or by radiation or induction fields. Tray Cable - A factory-assembled multi-conductor or multipair control cable approved under the National Electrical Code for installation in cable trays. Triaxial Cable - A three-conductor cable constructed in three coincident axes, of which one conductor in the centre, second circular conductor concentric with the first and the third circular conductor insulated from the concentric with the first and second, usually with insulation, a braiding and a outer jacket.

VW-1 - A ﬂammability rating established by Underwriters Laboratories for wires and cables that pass a specially designed vertical ﬂame test, (formerly designated FR-1).

W Wall Thickness - The thickness of the applied insulation or jacket. WAN - Wide Area Network. A network of connected computers that covers a great geographical area.

TW - Thermoplastic vinyl-jacketed building wire, moisture resistant 60°C.

Water Absorption - A test to determine the water absorbed by a material after a given immersion period.

Twisted Pairs - A cable composed of two small insulated conductors twisted together without a common covering.

Wire - A conductor, either bare or insulated. A slender rod of metal usually referring to a single conductor, such as size 9 AWG and smaller.

Wire Gauge - A system of numerical designation of wire sizes.

UL - Abbreviation for Underwriter‘s Laboratories, Inc. Ultraviolet - Optical radiation for which the wavelengths are shorter than those for visible radiation, that is approximately between 1 nm and 400 nm.

Unilay Stranding - A conductor constructed in bunch form having more than one layer in a concentric stranding with a common length and direction of lay and contains 19, 27, 37 and any number of strands.

VDE - West Germany approval agency.

Zytel - Du Pont‘s trade name for nylon resins.

XLPE - Cross-linked polyethylene.

Yield Strength - The minimum stress at which a material will start to physically deform without further increase in load.

X X 105

International Certiﬁcation Marks and Testing Institute Country

Certiﬁcation marks

Testing Institutes/ Registration Agency

Belgien

Comité Electrotechnique Belge Belgisch Elektrotechnisch Comité (CEBEC)

China

Chinesische Zwangsläufige Zertifikation (China Compulsory Certification)

Denmark

Danmarks Elektriske Materielkontrol (DEMKO)

Germany

VDE-Prüfstelle (Verband Deutscher Elektrotechniker e. V.

Germany

VDE-Prüfstelle (Verband Deutscher Elektrotechniker e. V.

Germany

Fraunhofer Institut Produktionstechnik und Automatisierung

Europe

Communauté Européenne

Finland

FIMKO LTD

France

Union Technique de l´Electricité (UTE)

Great Britain

BSI British Standards Institution (Zeichenvergabestelle)

Italy

IMQ Instituto Italiano de Marchio Qualitá

Canada

Canadian Standards Association (CSA)

Netherlands

Naamloze Vennootschap tot Keuring van Electrotechnische Materialen (KEMA)

Norway

Norges Elektriske Materiellkontroll (NEMKO)

Austria

Österreichischer Verband für Elektrotechnik (Registration Agency)

Russia

GOST-R Certiﬁcation (SGS)

Sweden

Svenska Elektriska Materielkontrollanstalten (SEMKO)

Switzerland

Schweizerischer Elektrotechnischer Verein (SEV)

USA

Underwriters Laboratories (UL)

X 106

Formulas of electrotechnic and electronic Cross-section for single wire round 2 D2 Âˇ 0,7854 q = D Âˇ Â&#x; or 4 Cross-section for bunched wire 2 q = d Âˇ Â&#x; Âˇ n or d2 Âˇ 0,7854 Âˇ n 4 Diameter for single wires cross-section D =

q Âˇ 4 Â&#x;

q Âˇ 1,2732

Diameter for bunched wires D =

1,34 Âˇ n Âˇ d

q = cross-section (mm2) D = conductor diameter (mm) d = single wire diameter (mm) n = number of wires

Ohmâ&#x20AC;&#x2DC;s Law The current intensity (I) is proportional to voltage (U) and inversely proportional to resistance (R) I = U R = U U = I Âˇ R R l I = current intensity (Amps - A) R = electrical resistance (1) U = electrical voltage (V) Conductance 1 1 G = 1 1S = or 1 Îź S = 1M1 R 1 1 S (Siemens) = reziprocal value of a resistance is used as conductance 1 Siemens = 1/Ohm G = electrical conductance Capacitance â&#x20AC;˘ Single core against earth

r Âˇ 103 CB = (nF/km or pF/m) 18 ln Did

Conductor Resistance O

Âˇ O R = oder Âˇq q 2 Âˇ O 2 ÂˇO p = oder R Schleife Âˇq q R = Electrical direct-current resistant (Ohm) R Schleife = Resistance of a complete circuit q = cross-section (mm2 or q mm) (Kappa) = Conductivity 1 )

(Rho) = SpeciďŹ c resistance ( = I = Conductor length (m)

â&#x20AC;˘ Unshielded symmetrical twisted pair

r Âˇ 103 CB = 2a (nF/km or pF/m) 36 ln d â&#x20AC;˘ Coaxial pair

r Âˇ 103 CB = Di (nF/km or pF/m) 18 ln d â&#x20AC;˘ Shielded symmetrical twistet pair

r Âˇ 103 CB = (nF/km or pF/m) 2a (Da2 â&#x20AC;&#x201C; a2) 36 ln d Âˇ (Da2 â&#x20AC;&#x201C; a2)

Materials

Di = outer diameter over single core (mm) Da = outer diameter of multicores (mm) d = conductor diamete (mm) a = distance between two conductors mid to mid of both conductors Inductance of parallel cores at low frequencies L = 0,4 (In Da r + 0,25) mH/km

Conductivity

Spec. resistance

m 1 Âˇ mm2

1 Âˇ mm2 m

Copper

58,00

0,01724

Aluminium

33,00

0,0303

Silver

62,00

0,0161

Iron

7,70

0,1299

Constantan

2,00

0,50

Serial connection Resistance: R = R1 + R2 + R3 + ... + Rn 1 Capacitance: + 1 + 1 + 1 + ... + 1 Cn C C 1 C2 C3 Inductance: L = L1 + L2 + L3 + ... + Ln Parallel connection Resistance: R = 1 + 1 + 1 + ... 1 Rn R1 R2 R3 Capacitance: C = C1 + C2 + C3 + ... Cn L = 1 + 1 + 1 + ... 1 L 1 L2 L3 Ln Equivalent resistance of 2 parallel connected resistance R = R1 Âˇ R2 R1 + R2 Mutual capacity (C)

r Âˇ 103 C= â&#x20AC;˘ coaxial cable 18 Âˇ ln Da (nF/km) Inductance:

â&#x20AC;˘ parallel core

r Âˇ 103 36 Âˇ ln Da (nF/km) d

â&#x20AC;˘ shielded twisted pair

r Âˇ 103 CB = (Da2 â&#x20AC;&#x201C; a2) 2a 36 ln d Âˇ 2 2

(nF/km)

(Da â&#x20AC;&#x201C; a )

Da = Ds = d = a =

Outer diameter over insulation diameter over shield diameter of conductor distance - mid to mid of both conductors dielectric constant

at high frequencies L = 0,4 (In Da r + 0) mH/km Inductance of coaxial cable at high frequencies L = 0,2 (In Da r + 0) mH/km Da = distance between two conductors mid to mid of both conductors r = radius of a conductor

r = dielectric constant Impedance (Z) for coaxial cable Z = 60 Âˇ In D (1) d r D = diameter over insulation d = conductor diameter for communication cable at low frequencies Z=

R (1) Âˇ tan = 1, = 45Â° C

L (1) at high frequencies Z= C R = Resistance (1/km) L = Inductance (mH/km) C = Capacitance (nF/km) = 2Â&#x;f Wave length = v f = wave length V = propagation velocity (velocity of light: 300 000 km/s) f = frequency units of attenuation - Neper (N), decibel (dB) and Bel (B) 1 Np = 8,686 dB 1 1 dB = 0,1151 Np = 10 Bel 1 Bel = 10 dB = 1,1513 Np

X X 107

Formulas of power engineering Cross section â&#x20AC;˘ for direct current and single 2 Âˇ , Ă&#x192; O (mm2) phase alternative current q= Âˇu one-phase current 1,732 Âˇ , Ă&#x192; cos Âˇ O (mm2) of known current q= for three-phase current Âˇu â&#x20AC;˘ for direct current and single 2 Âˇ O Ă&#x192; P (mm2) phase alternative current q= ÂˇuÂˇU of known power for three-phase current O Âˇ P (mm2) q= ÂˇuÂˇ U Voltage drop For low voltage cable network of normal operation, it is advisable of a voltage drop of 3-5%. On exceptional case, higher values (up to 7%) can be permitted in case of network-extension or in short-circuit. â&#x20AC;˘

for direct current of known current for single phase alternative current for three-phase current

â&#x20AC;˘

u U P Rw L L

for direct current of known power

2 Âˇ , Ă&#x192; O (v) Âˇq 2 Âˇ , Ă&#x192; FRV Âˇ O u= (v) Âˇq u = 1,732 Âˇ , Ă&#x192; FRV Âˇ O (v) Âˇq

2 Âˇ O Ă&#x192; P (v) ÂˇqÂˇU 2 Âˇ O Ă&#x192; P (v) ÂˇqÂˇU O Ă&#x192; P (v) ÂˇqÂˇU

for single phase alternative current

for three-phase current

= voltage drop(V) = operating voltage (V) = power (W) = effective resistance ( )/km) = Inductance (mH/km) = induktiver Widerstand (1)/km) ( = 2 Âˇ Â&#x; Âˇ f at 50 Hz = 314)

q = cross-section (mm2) , = working current (A = Ampere) O = length of the line in m (Kappa) = electrical conductivity of conductors (m/1 Âˇ mm2) -copper : 58 -Alu : 33

Nominal voltage The nominal voltage is to be expressed with two values of alternative current U0/U in V (Volt). U0 /U = phase-to-earth voltage : Voltage between conductor and earth or metallic U0 covering (shields, armouring, concentric conductor) U : Voltage between two outer conductors U0 : U/ 3 for three-phase current systems U0 : U/2 for single-phase and direct current systems U0/U0 : an outer conductor is earth-connected for A. C.- and Nominal current

Insulation resistance Siso Âˇ In Da Âˇ 10 â&#x20AC;&#x201C;8 (M1 Âˇ km) Riso = O d SpeciďŹ c Insulation resistance O Âˇ 108 Rs = R Âˇ2Â&#x; Âˇ Da In di Da d di l Siso

= = = = =

outer diameter over insulation (mm) conductor diameter (mm) inner diameter of insulation (mm) length of the line (m) Spec. resistance of insulation materials (1 Âˇ cm)

Mutual capacity (CB) for single-core, three-core and H-cable)

r Âˇ 103 CB = (nF/km) 18 In Da d Inductance Single-phase three-phase

0,4 Âˇ (In Da + 0,25) mH/km r 0,2 Âˇ (In Da + 0,25) mH/km r

= distance - mid to mid of both conductors r = radius of conductor (mm)

r = dielectric constant 0,25 = factor for low frequency Earth capacitance EC = 0,6 Âˇ CB Charging current (only for three-phase current) ,Lad = U Âˇ 2 Â&#x; f Âˇ CB Âˇ 10â&#x20AC;&#x201C;6 A/km je Ader bei 50 Hz Charging power PLad = ,Lad Âˇ U Leakage and loss factor G = tan Âˇ C (S) tan =

G C

= C = tan = S =

2Â&#x;f Capacity loss factor Siemens = 1 11

Dielectric loss Dv = U2 Âˇ 2 Â&#x; f Âˇ CB Âˇ tan Âˇ 10â&#x20AC;&#x201C;6 (W/km) f on 50 Hz tan PE/VPE cables 0,0005 EPR 0,005 Paper-single core, three-core, H-cable 0,003 Oil-ďŹ lled and pressure cable 0,003 PVC-cable 0,05

Active current , in (A) Reactive current ,w = , Âˇ cos Blindstrom ,0 = , Âˇ sin Apparent power (VA) S=UÂˇ, S = 1,732 Âˇ U Âˇ ,

for single phase current (A. C.) for three-phase current

Active power (W) P = U Âˇ , Âˇ cos P = 1,732 Âˇ U Âˇ , Âˇ cos P=UÂˇ,

for single phase current (A. C.) for three-phase current for direct current

Reactive power (var) Q = U Âˇ , Âˇ sin Q = 1,732 Âˇ U Âˇ , Âˇ sin (Voltampere reactiv)

for single phase current (A. C.) for three-phase current Q = P Âˇ tan

X 108

Phase angle is a phase angle between voltage and current cos = 1,0 0,9 0,8 0,7 0,6 0,5 sin = 0 0,44 0,6 0,71 0,8 0,87

It should be noted that for the current load of the insulated cables and wires of selected cross-section, the power ratings table is also be considered. To estimate the voltage drop of insulated wires and cables for heavy (big) cross-sections of single- and three-phase-overhead line, the active resistance as well as the inductive resistance must be considered. The formula for single-phase (A. C.): U = 2 Âˇ O Âˇ , Âˇ (Rw Âˇ cos + L Âˇ sin ) Âˇ 10â&#x20AC;&#x201C;3 (V) Three-phase: U = 1,732 Âˇ O Âˇ , Âˇ (Rw Âˇ cos + L Âˇ sin ) Âˇ 10â&#x20AC;&#x201C;3 (V)

Capacity of KTG-Pool drums Flange-ø Drum Barrel-ø Bore-ø Width over all Width for windings

Wooden drums (standard) Drumcode numbers

Drumsize

Flange Ø

Drum-Barrel Ø

Bore Ø

Width over all

Width for windings

Load bearing Drum capacity weight max. kg

051

500

150

470

410

100

061

630

315

415

315

250

071

710

355

520

400

250

081

800

400

520

400

091

900

450

690

560

750

101

1000

500

710

560

900

121

1250

630

890

670

1700

144

141

1400

710

890

670

2000

175

161

16/8

1600

800

1100

850

3000

280

181

18/10

1800

1000

100

1100

840

4000

380

201

20/12

2000

1250

100

1350

1045

5000

550

221

22/12

2240

1400

125

1450

1140

6000

710

250

25/14

2500

1400

125

1450

1140

7500

875

251

25/16

2500

1600

125

1450

1130

7500

900

281

28/18

2800

1800

140

1635

1280

10000

1175

Plastic drums Drumcode numbers

Flange Ø Fd mm

050

500

Drum-Barrel Ø Kd

Width over all I1

Widthfor windings I2

Load bearing capacity max.

Drum weight

150

456

404

100

070

710

355

510

400

250

080

800

400

510

400

350

090

900

450

680

560

400

100

1000

500

704

560

500

Width over all

Widthfor windings

Drum weight

One-way wooden drums Drumcode numbers

Flange Ø

Drum-Barrel Ø

Bore Ø max. Bd

HE 350

350

150

320

300

1,8

HE 400

400

150

320

300

2,1

HE 401

400

150

425

405

2,3

HE 501

500

150

320

300

3,0

HE 500

500

150

425

405

3,3

HE 600

600

150

425

405

4,5

HE 760

760

300

425

400

8,0

X X 109

Cable lengths (m) to KTG-Drums

– capacity of pool drums

Drum sizes and code numbers Cable 1

D mm 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

051 05

061 06

071 07

081 08

1130 815 630 460 390 320 260 220 190 170 150 130 110 105 100 80

1110 840 640 470 388 315 254 238 190 180 140 134 102 96 92 90 65 62 60 58 56

2024 1480 1064 890 680 564 470 385 360 300 239 228 218 172 165 159 122 117 113 110 80 78 76 73 70

2755 2340 1463 1152 980 760 643 542 454 430 358 294 280 228 220 210 167 160 156 150 116 113 109 106 103 76 74 72

min. Drum-Barrel-Ø 40 · D min. Drum-Barrel-Ø 30 · D min. Drum-Barrel-Ø 25 · D min. Drum-Barrel-Ø 20 · D min. Drum-Barrel-Ø 15 · D

X 110

091 09 2730 2202 1768 1404 1206 1032 880 749 632 603 505 485 402 387 315 304 294 285 226 220 215 209 162 157 153 150 146 108 105 103

101 10

2866 2349 1910 1540 1339 1159 1000 860 736 705 599 576 485 468 389 377 365 299 290 282 226 220 214 209 204 158 154 150 148 144 110 105 102 100

Kd = Drum-Barrel-Ø D = Cable-Ø

121 12

2727 2265 1990 1756 1545 1355 1184 1139 990 856 827 709 688 668 567 550 462 450 438 428 352 344 336 329 265 259 254 249 244 190 187 183 180 177 174 130 127 125 123 120

141 14

2967 2480 2205 1960 1737 1535 1352 1304 1145 999 967 839 814 700 680 663 564 550 537 450 440 430 422 348 340 334 327 264 259 254 249 245 240 187 184 180 178 175 172 170 126 124 122 121 119 117

161 16/8

2722 2435 2172 1930 1870 1657 1608 1420 1244 1210 1180 1028 1003 866 846 828 710 692 678 664 560 549 539 529 437 430 422 415 408 330 325 319 314 310 305 230 235 232 228 225 222 220 216 160 158 156 154 152 150

181 18/10

2830 2527 2248 2172 1927 1867 1650 1450 1410 1370 1200 1166 1009 985 962 824 806 788 772 653 640 627 615 510 502 492 484 475 386 380 373 367 360 356 280 276 270 267 263 260 256 252 190 187 184 182 180 178 174 172 170 168 166 164 162 160 112 110 109 108 107 106 105 103

201 20/12

2954 2608 2522 2218 2150 1880 1826 1583 1540 1500 1289 1257 1227 1040 1017 994 972 812 795 779 763 750 610 600 589 578 568 558 442 435 428 420 414 408 400 304 300 295 290 287 282 280 275 270 266 264 186 184 182 180 177 175 173 170 168 166 164 163 161 158 156 155 154 152 150 149 147 146 144 90

221 22/14

2860 2777 2450 2383 2089 2035 1984 1726 1685 1646 1418 1386 1356 1328 1130 1107 1085 1065 890 874 858 842 828 878 666 655 644 634 624 614 488 480 473 466 460 453 448 440 335 330 326 320 317 313 310 305 300 297 294 291 287 284 281 278 196 194 192 190 188 186 184 182 180 178 176 175

250 25/14

2978 2908 2605 2547 2270 2223 1969 1930 1892 1664 1633 1603 1574 1373 1349 1326 1144 1125 1107 1089 1072 912 898 885 872 860 720 710 700 690 680 670 662 640 534 528 520 515 510 502 498 490 486 480 380 375 370 367 363 360 356 352 349 345 342 338 335 332 329 248 245

251 25/16

2976 2893 2558 2490 2428 2134 2083 2035 1774 1735 1697 1486 1435 1406 1199 1175 1153 1130 1110 930 914 898 883 869 715 700 690 680 668 658 649 640 610 500 494 487 480 474 468 462 456 450 342 338 334 330 326 322 318 314 310 306 304 300 297 294 290 288 285 202 200 198 196 194

281 28/18

2890 2820 2760 2432 2380 2330 2036 1995 1956 1692 1660 1630 1600 1366 1342 1320 1298 1276 1072 1056 1040 1022 1006 990 815 803 790 780 770 760 748 738 588 580 574 566 558 552 545 540 532 526 520 514 508 502 382 378 375 370 367 363 359 355 352 348 345 340

Cable 1

Explanatory notes on CE marking Low Voltage Directive (NSR), EMC Legislation The Manufacturers must have to identify those products by the CE marking which fall within the applicability of certain EC (European Community) directives. This applies to products which are covered by these directives in accordance with the new concept to include particular requirements on the technical characteristics of products. The realization of these requirements is the condition for marketing the products in Europe. Then these CE directives constitute binding legislation for the European Union. The inclusion of the CE marking confirms the compliance by the products with the basic requirements of all specifications applicable to that product. This means that CE marking is thus the compelling requirement in order of placing the products on the market within the EU. This also applies in the country of manufacture. These directives are only then binding when these have been implemented in the national legislation of individual EU member states. An implementation in the national legislation of individual members states does not always occurs at the same time and is not always accomplished within the foreseen period. Furthermore, certain transition rules may apply. If the obligation for implementation of these directives is not met, then these directives can still be directly applicable in certain circumstances. The validity for these directives are not always clearly formulated and are sometimes abstract and not differentiated such that it cannot always be unambiguously established whether a product is covered by one or more directives and thus requires the CE marking. The CE marking serves as evidence to the supervisory authorities of compliance with these directives. It is however often misinterpreted as being a “symbol for safety or quality” which is why it is often requested from customers without any legal justification.

EC Low Voltage Directive (NSR) The EC Low Voltage Directive (NSR) is one of these CE Designation Directives (Article 13 of the CE Marking Directive). This means that electrical equipment used in low voltage range applications must also be identiﬁed by the CE marking. The CE marking is afﬁxed on these products since 01.01.1997.

The CE Marking Directive will apply to a large number of electrical products, alone on account of the extensive range of applicability of the Low Voltage (NSR) and Electromagnetic Compatibility (EMC) Directives. The following directives are of particular significance for the electrical industry: 2006/95/EG 73/23/EEC and 93/68/EEC Electrical equipment for use within specified voltage limits (Low Voltage Directive) 89/106/EEC Construction products 89/336/EEC Electromagnetic compatibility (EMC Directive) 89/392/EEC Safety of machinery 91/263/EEC Telecommunications terminal equipment For HELUKABEL as manufacturer and supplier of cables and wires, only the Low Voltage Directive is of significance. The EMC directive is of indirect applicability – for customer enquiries – in that queries could arise regarding the immunity of cables to interference, capacitance unbalance values and similar characteristics.

The EMC Directive The EMC Directive, which applies for the electromagnetic compatibility of electrical and electronic equipment in their environments, can only be applied in complete systems. For example, systems which are made up of several units, whereby each individual unit alone meet EMC requirements, are tested as a system for EMC together with the interconnecting cables. EMC testing of a single cable or a single wire cannot be speciﬁed. Title: 73/23/EEC and 93/68/EEC: Directive of the Council dated February 19, 1973, for harmonisation of the legislation in member states regarding electrical equipment for use within speciﬁed voltage ranges – with amendments dated July 22, 1993.

Continuation

X 111

Explanatory notes on CE marking Low Voltage Directive (NSR), EMC Legislation Important information regarding the Low Voltage Directive (NSR):

1. General Conditions: a) The major characteristics required for knowledge and observance, for use in accordance with the intended application, are given on the electrical equipment, or, if this is not possible, in the accompanying instructions. b) The manufacturer’s symbol or trade mark shall be clearly visible on the electrical equipment, or, where this is not possible, shall be afﬁxed on the packaging. c) The electrical devices as well as the components for these, shall be procured such that these can be connected safely and properly. d) The electrical equipment shall be designed and constructed such that protection from the hazards listed in item 2 and 3, is assured during use and proper maintenance in accordance with the intended application.

2. Protection against hazards which may arise from electrical equipment – technical measures shall be foreseen in accordance with item 1, such that: a) Humans and working animals are protected from injury or other harm which can be caused by either direct or indirect contact. b) No high temperatures, arcs or radiation are generated from which hazards could arise. c) Humans, working animals and property are adequately protected against non-electrical hazards which, from experience, can arise from electrical equipment. d) The insulation complies to the property requirements.

c) cannot endanger humans, working animals or property in any way by the foreseen overloads.

Equipment and areas which do not fall within the Directive. • Electrical equipment for use in explosive atmospheres • Electrical-radiological and electrical medical equipment • Electrical components of passenger and goods lifts • Electricity meters, household plug-in fixtures, radio interference suppression devices • Installation for supplying power to electrified pasture fencing • Specified electrical equipment intended for use on ships, in aircraft or railways and which comply with the safety regulations of member states for international installations. Electrical equipment within the context of the Low Voltage Directive is electrical equipment for applications with a rated voltage between 50 and 1000 V alternating current and between 75 and 1500 V direct current. For a more exact interpretation of the Directive, cables and wires are covered by the regulation, not however cables with a rated voltage exceeding 1000 V alternating current or 1500 V direct current. HELUKABEL as manufacturer and supplier must act in accordance with the Low Voltage Directive, that is to say: Cables and wires up to 1000 V nominal voltage must be identified by the CE marking, refer to page X 111. The identification can be attached either to the product or on the label.

3. Protection against hazards which can arise from external inﬂuences on electrical equipment – technical measures are foreseen in accordance with item 1, such that the electrical equipment: a) can withstand the mechanical loads such that humans, working animals or property are not endangered. b) can withstand the non-mechanical effects under foreseen environmental conditions such that humans, working animals or property are not endangered. X 112

European Directives WEEE, RoHS and ElektroG The European Union has approved directives with a view to protecting man and environment. The member states have made these directives into national law.

Directives and Laws WEEE Waste Electrical and Electronic Equipment Directive 2002/96/EC of the European Parliament and the Council on used electrical and electronic devices dated January 27, 2003 Aim: • To attain a consistent level of health and environmental protection throughout the member states. • To harmonise the responsibility held by the manufacturers. • To attain equivalent participation by the traders. The member states are to employ suitable measures for ensuring that used electrical and electronic devices are treated in such a way as to prevent their entry into the waste stream. They are to set out regulations for the dismantling, reuse and recycling of these devices.

Scope: This Act applies for all electrical and electronic devices that fall under certain categories, insofar as they are not part of another device not covered by the scope of this Act. Orientation aid Requires electrical current to fulﬁl its primary function?

Product is not governed by the ElektroG

Yes

Product is not governed by the ElektroG

Yes

Product is not governed by the ElektroG

Yes

Product is not governed by the ElektroG

Yes Working voltage greater than 1000 VAC or greater than 1500 VDC No Does the component have an independent function? No Does the device fall under one of the 10 categories of the ElektroG? Yes Is the device used for military purposes or to protect significant safety interests? (Are the components lamps in households or filament bulbs?) Is the component a fixed-location, large-scale industrial tool or part of a fixed-location system? Is it a medical product that is implanted or infectious? Do other legal regulations (e.g. used vehicle regulation nor battery provision) apply? No

RoHS Restriction of Hazardous Substances in electric and electronic equipment Directive 2002/95/EC of the European Parliament and the Council on restriction of use of certain hazardous substances in electrical and electronic equipment dated January 27, 2003. Aim: • To reconcile the legal regulations of the member states on restriction of use of hazardous substances and electrical and electronic equipment. • Substance bans and restrictions. The member states guarantee that from July 1, 2006, use of the following substances in electrical and electronic equipment will be restricted: Lead, Mercury, Cadmium, Chromium VI Polybrominated biphenyl (PBB) Polybrominated diphenylether (PBDE) Law on the use, return and environmentallycompatible disposal of electrical and electronic equipment. ElektroG (Electrical and Electronic Equipment Act) of March 16, 2005. This Act enforces the EU Directives 2002/96/EC and 2002/95/EC. Aims: • To avoid electrical and electronic equipment waste. • To reuse and/or recycle the materials from this waste.

Product is governed by the ElektroG!

Substance bans § 5 from ElektroG (RoHS) It is forbidden to bring into circulation new electrical and electronic devices containing more than 0.1 percent by weight of lead, mercury, hexavalent chromium, polybrominated biphenyl (PBB) or polybrominated diphenylether (PBDE) for each homogenous material or more than 0.01 percentage by weight of cadmium per homogenous material. Clause 1 does not apply for category 8 and 9 electrical and electronic devices nor for electrical and electronic devices brought into a member state of the European Union for the first time before July 1, 2006. Nor does it apply for spare parts for the repair or reuse of electrical and electronic devices brought into circulation for the first time before July 1, 2006. Definition The majority of our products are not governed by the ElektroG (WEEE/RoHS), as they do not have an independent function. As the possibility of our customers using our products in devices that are governed by the ElektroG, and as such are declarable, cannot be ruled out, we have decided to mark in this catalogue the products that either comply with the limit values indicated in accordance with ElektroG (WEEE/RoHS) § 5 and/or do not infringe provisions of the ElektroG (WEEE/RoHS). X 113

Glossary of Therms: Cables and Wires Types

Page

Types

Page

2YSLCY-J (TOPFLEX-EMV)

D 21 - D 22

Breakout-Cable (LWL)

R 7, R 41 - R 44

2YSLCYK-J (TOPFLEX-EMV-UV)

D 23 - D 24

British Standard

N 154 - N 157

400 Hz

T 49 - T 50

BUS Cables DESINA-HYBRID-BUS

R 114

A F8

BUS Cables Multibus-Cable

R 145 - R 146

A07 RN-F A-2Y(L)2Y

BUS Cables A-BUS EPDM

R 147

A-2YF(L)2Y

BUS Cables AS-Interface

R 151

A-DF(ZN) 2Y

R 24

R 155

A-DF(ZN)2Y4Y

R 26

BUS Cables Belden DeviceNetTM CPE

A-DF(ZN)B2Y

R 25

BUS Cables CAN Bus

R 132 - R 141

A-DQ(ZN)2Y

R 17 - R 18

BUS Cables CC-Link BUS

R 157

A-DQ(ZN)B2Y

R 19

BUS Cables DeviceNetTM

R 153 - R 154, R 156

A-DQ(ZN)B2Y, ﬁbrecombi MM+SM

R 23

BUS Cables E-BUS

R 160 - R 162

A-DSF(L)(ZN)2Y

R 32

BUS Cables FOUNDATION

R 122 - R 125

Aerial Fibre Optic Cable (LWL)

R 33

BUS Cables HMCB

R 126 - R 129

Aircraft lifter-T

T 13

BUS Cables I-Bus

R 142 - R 144

AIRPORT 400 Hz

T 49 - T 50

BUS Cables KH-BUS

R 163

A-LiY(StE)YÖ

Q 20

BUS Cables LON BUS

R 159

ASI-Bus

R 147 - R 150

BUS Cables Proﬁbus ET200X + ECOFAST

R 112

Audio-Cable, analogue

S4-S8

BUS Cables Proﬁbus L2

Audio-Cable, digital

S 9 - S 12

R 107 - R 111, R 115

BUS Cables Proﬁbus PA

R 116 - R 118

B BAM

Q 19 - Q 20

BUS Cables Proﬁbus SHIPLINE

R 113

BAULIFTKABEL B101 / B102 / B103

T 14

BUS Cables Proﬁbus SK

R 119 - R 121

Bell Sheathed Cables

BUS Cables SafetyBUS

R 158

BIOFLEX-500® -JZ

A 84

BUS Cables SENSOR-AKTOR

R 152

BIOFLEX-500® -JZ-C

A 85 - A 86

BUS Cables USB

R 130 - R131

BIOFLEX-500®-JZ-HF

C 26

BUS Cables WK CAN Bus 105

R 134

BIOFLEX-500®-JZ-HF-C

C 27 - C 28

Bio-oil-resistant

A 84 - A 86 C 26 - C 27

C.N.O.M.O

N 16

Cables CAN

R 132 - R 141

Blue outer jacket

A 49 - A 50, A 58 - A 59, A 80 - A 82, B 26, B 28 - B 29, B 31 - B 32

Cables for AS-INTERFACE

R 151

Cables for Bussystems

R 89 - R 163

Cables for EIB

R 160 - R 162

Cables for INTERBUS

R 142 - R 144

Cables for PROFIBUS

R 107 - R 121

Breakout-Cable (LWL)

X 114

R 9, R 12 - R 33, R 45

Glossary of Therms: Cables and Wires Types

Page

Types

Page

CAN (Controller Area Network)

R 132 - R 141

DeviceNet™ PUR

R 156

CAN-Bus 0,22 mm2

R 132

DeviceNet™ PVC

R 153

CAN-Bus 0,25 mm2

R 140

DMX + Power

S 17

CAN-Bus 0,34 mm2

R 135

DMX Cable

S 13 - S 17

CAN-Bus 0,50 mm

R 137

Drag chain Cables

C 5 - C 35, D 9, D 11, D 15, D 17, N 82 - N 106, T 46 - T 47

DREINORM

N 111 - N 112

Drinking water

I4-I5

CAT.5 100 MHz

R 54 - R 64, R 91 - R 97

CAT.6 250 MHz

R 66 - R 67

CAT.7 600 MHz

R 71 - R 76, R 89

CATV-Cables

CCC

preﬁx page 18

CC-Link-Bus

R 157

CEE-Extensions

U 62

CEI 20-22

N 15

Cheapernet

R 85

Clean Room Qualiﬁed Cable

preﬁx page 19

COAXIAL-Cable

M 4 - M 12, S 27

COAXIAL-Cable RG

M4-M7

COAXIAL-Cable RGB transmission cables

M 12

COAXIAL-Cable SAT

E E 30

Q 31 - Q 38

E 90

Q 39 - Q 46

Earth Conductors

Q 6 - Q 22

Earth Conductors ESUY and ESY

K 33

EDV-PiMF-CY

B 25

EIB-Bus

R 160 - R 161

EIB-Bus 4-pairs PVC

R 161

ETHERNET LAN-Cable

R 54 - R 85

EWKF

E 9, E 19

Extensions / Supply Cables

U 59, U 62

Command Cable UL (LiYCY)

N 69 - N 71

Command Cable UL (LiYCY-TP)

N 72 - N 73

F-C-PURö-JZ

A 54 - A 55

Command Cable UL (LiYY)

N 65 - N 66

F-CY-JZ

A 27 - A 28

Command Cable UL (LiYY-TP))

N 67 - N 69

F-CY-OZ (LiY-CY)

A 25 - A 26

Compensating Cables

L 2 - L 12

Feedback Cable

Compensating Cables for thermo elements

D 13 - D 16, N 135 - N 136

L 6 - L 12

FEP 6Y (HELUFLON®)

E 11 - E 12

Computer Cable

B 28 - B 29

Fibre Optic Cables (LWL)

R 6 - R 47

CSA, see selection table

preﬁx page 28

Fire warning Cable

Fire warning Cable halogen-free

P 11, Q 29 - Q 30, T 35

FIVENORM

N 113 - N 114

Flat Cables

J 4 - J 10

FLRY (Vehicle Cable)

K 44

FLY (Vehicle Cable)

K 41 - K 43

FMGCG (Ships Telephone Cables)

FMGCH (Ships Telephone Cables)

D DATAFLAMM®

DATAFLAMM -C

B 23

DATAFLAMM®-C-PAAR

B 24

DATAPUR®-C

B 22

DESINA, see selection table

preﬁx page 21

DeviceNet™ Belden

R 155

DeviceNet™ FRNC

R 154

X X 115

Glossary of Therms: Cables and Wires Types

Page

Types

Page

FOUNDATION™ Fieldbus FF Type A

R 123 - R 125

H07 V-R

K 11

Frequency converters

D 17 - D 24

H07ZZ-F

F 12 - F 13

Front connecting Cables for Simatic® S7

U 63

halogen-free

preﬁx page 27

Heavy duty Cable

S 28

FROR CEI 20-22 II

N 15

Heavy duty rubber Cable

F 14

Functionality E30/E90

Q 31 - Q 46

R 19

FZ-LSi / FZ-LS / Neon Light Cables

K 26

HELUCOM® pact LWL-outside Cable A-DQ(ZN)B2Y, central HELUCOM® pact LWL-universal Cable A/IDQ(ZN)BH

R 11

HELUCOM® pact LWL-universal Cable A/IDQ(ZN)BH OM3

R 12

HELUFLON® -FEP-6Y

E 11 - E 12, K 27

G GALVANICABLE®

T 11

GOST

preﬁx page 28

H H01N2-D/-E

K 34

H03VV-F

A 18

HELUFLON® -PTEF-5Y

K 28

H05 BQ-F / H07 BQ-F (NGMH11YÖ)

A 48

HELUKABEL BS 5308-1

N 154

H05 RR-F / H05 RN-F

HELUKABEL BS 5308-2

N 155

H05 V2-K

K 19

HELUKABEL BS 5467

N 156

H05 V-K

K6-K7

HELUKABEL BS 6724

N 157

H05 V-K / (H)07 V-K**

K 12

HELUKAT® 100 FTP ﬂex

R 59

H05 V-K, H07 V-K

K 13

HELUKAT® 100 UTP ﬂex

R 57

H05 V-U / (H)05 V-U / (H)07 V-U

K 10

HELUKAT® 1200 S-STP duplex massive

R 80

H05G-U / -K/ H07G-U / -R / -K

K 18

HELUKAT® 1200 S-STP massive

R 79

H05SS-F / H05SST-F

E 10

HELUKAT® 155 FTP massive

R 58

H05VV5-F (NYSLYÖ-JZ)

A 11 - A 12

HELUKAT® 155 UTP massive

R 54

H05VVC4V5-K (NYSLYCYÖ-JZ)

A 29 - A 30

HELUKAT® 200 S-FTP duplex massive

R 63

H05VV-F

A 19 - A 20

HELUKAT® 200 S-FTP ﬂex

R 64

H05VV-F/SJT

N 12 - N 13

HELUKAT® 200 S-FTP massive

R 62

H05VV-F/UL

N 14 HELUKAT® 450 S-STP duplex massive

R 67

(H)03 Z1Z1-F

A 69

(H)05 Z1Z1-F

A 70

HELUKAT® 450 S-STP massive

R 66

(H)05VV5-F ((N) YSLYÖ-JZ)

A 13 - A 14

HELUKAT® 600 S-STP duplex massive

R 72

(H)05VVC4V5-K ((N)YSLYCYÖ-JZ

A 31

HELUKAT® 600 S-STP ﬂex

R 73

H05VVH6-F

HELUKAT® 600 S-STP massive

R 71

H05Z-K / H07Z-K

K 16 - K 17

HELUKAT® 600A S-STP massive out

R 74

H07 RN8-F

I6-I7

HELULIGHT®

S 1 - S 31

H07 RN-F

F6-F7

HELUSOUND®

S 1 - S 31

H07 V2-K

K 21

HELUSOUND® 500 PUR

S 25

H07 V-K / (H)07 V-K

K8-K9

HELUSOUND® 600 FRNC

S 26

X 116

Glossary of Therms: Cables and Wires Types

Page

Types

Page

HELUSPEADER

R 99

HELUTHERM® 120

Industrial Ethernet 100T S-FTP TORDIERFLEX

HELUTHERM® 1200 / 1200-ES

K 32

Industrial Ethernet 200IND S-FTP MEGAFLEX

R 94

HELUTHERM® 125-J/-O

K 20

R 98

HELUTHERM 145

K 22 - K 23, N 117 - N 118

Industrial Ethernet 200S S-FTP 4-CORE Drag Chain

E5-E6

Industrial Ethernet 200S S-FTP 4-PAIR Drag Chain

R 100

HELUTHERM® 145 MULTI HELUTHERM® 145 MULTI-C

E 14 - E 15

Industrial Ethernet 250S S-FTP Drag Chain

R 93

HELUTHERM® 400

K 29 K 30

Industrial Ethernet 600IND S-STP Shipline

R 90

HELUTHERM® 600 / 600-ES HELUTHERM® 800 / 800-ES

K 31

R 89

HELUTRAIN 3GKW

K 39

Industrial Ethernet 600IND S-SPT ROBUST

HELUTRAIN 4GKW

K 40

Industrial Ethernet 600IND S-SPT ROBUST UL

R 91

HELUTRUCK® 270

T 52 T 53

Industrial Ethernet PROFinet B SHIPLINE

R 104

HELUTRUCK® 271 HELUTRUCK® 272 / 273

T 54

Industrial Ethernet PROFinet C Torsion

R 106

HELUWIND® Thermﬂex 145

T 39 T 35

Industrial Ethernet PROFInet type A Cat. 6a

R 92

HELUWIND® WK ﬁre warning Cable Torsion

T 34

Industrial Ethernet PROFlnet type B + C

R 105

HELUWIND® WK 101 H HELUWIND® WK 103k EMV D-T

T 28

R 102

HELUWIND® WK 103w EMV D-T

T 27

Industrial Ethernet PROFlnet type A, radiation resistant + sheated

HELUWIND® WK 135-Torsion

T 29

Industrial Ethernet PROFlnet type A, standard und robust

R 101

HELUWIND® WK 137-Torsion

T 30

R 103

HELUWIND WK 300w-Torsion

T 31

Industrial Ethernet PROFlnet type B hybride

HELUWIND® WK 305-Torsion

T 32

Industrial Ethernet WK 105

R 95

HELUWIND® WK DLO 2kV

T 37

Industrial electronic

B 31 - B 33

HELUWIND® WK H07BN4N4-F WIND-Torison

T 33

Industrial Cable (LWL)

R 39 - R 45

Installation Cable halogen-free

HELUWIND® WK Powerline ALU

T 38

P 10 - P 11, O7-O9

HELUWIND® WK-NTSCGEWOEU-Torsion T 36

Installation Cable J-2Y(ST)Y...ST III BD

P 12

High voltage igniton Cables

Installation Cable/ﬁre warning Cable halogen-free

P 10 - P 11, Q 29 - Q 30, T 35

Installation manual

preﬁx page 36

Instrument Cable

S 18, N 156 - N 157

Instrumentation Cable

B 26 - B 27, B 34

Insulation integrity FE180

Q 28 - Q 46

K 26

I IBM Typ 1A

R 83

Industrial Ethernet 100S S-FTP 4-CORE Drag Chain ECO

R 96

Industrial Ethernet 100S S-FTP 4-PAIR Drag Chain ECO

R 97

X X 117

Glossary of Therms: Cables and Wires Types

Page

Types

Page

INTERBUS

R 142 - R 144

JZ-600 HMH

A 66 - A 67

Interbus drag chain

R 144

JZ-600 HMH-C

A 75 - A 76

Interbus ﬁxed installation

R 142 - R 144

JZ-600 PUR

N 49 - N 50

Intrinsically safe circuits, data Cables

B 26, B 28 - B 29, B 31 - B 32

JZ-600 UL/CSA

N 10 - N 11

JZ-600-YC-PUR

N 52 - N 53

Intrinsically safe circuits, ﬂexible Cables

A 49 - A 50 A 58 - A 59 A 80 - A 82

JZ-600-Y-CY

A 36 - A 37

JZ-600-Y-CY UL/CSA

N 20 - N 21

JZ-602

N7-N8

J J-2Y(St)H

P 12

JZ-602 RC*

J-2Y(St)Y

B 30

JZ-602 RC* -C-PUR

N 91

JB-500

A 21

JZ-602 RC* -CY

N 85

JB-750

A 22

JZ-602 RC* -PUR

N 86

JB-750 HMH

A 68

JZ-602-C-PUR

N 51

JB-750 HMH-C

A 77 - A 78

JZ-602-CY

N 17 - N 18

JB-750 yellow

A 23

JZ-602-PUR

N 46 - N 47

JE-H(St)H

Q 28 - Q 29

JZ-602-PUR DC/AC

N 48

JE-H(St)HRH

Q 30

JZ-603

JE-LiHCH

B 33

JZ-603-CY

N 19

JE-LiYCY

B 32

JZ-HF

C5-C6

JE-Y(St)Y

B 31

JZ-HF-CY

C8-C9

J-H(St)H

P 10 - P 11

Jumper wire

KH-Bus

R 163

J-Y(St)Y Lg

P7-P8

KOMPOFLEX® JZ-500

A 87

J-YY Bd

KOMPOFLEX® JZ-500-C

A 88

JZ 500-FC-PUR

A 52 - A 53

KOMPOSPEED® 600 / 600-C

K 37

JZ 604 TC TRAY Cable

N 25 - N 26

KOMPOSPEED® JZ-HF-500

C 29

JZ 604-FCY TC TRAY Cable

N 33

KOMPOSPEED® JZ-HF-500-C

C 30

JZ 604-YCY TC TRAY Cable

N 34

JZ-500

A6-A7

LAN-Cable for „structured cabling“

R 54 - R 85

JZ-500 black

LAN-Cable 100 UPT ﬂex

R 57

JZ-500 C black

A 24

LAN-Cable 1000 S-STP

R 77

JZ-500 COLD

LAN-Cable 1000 S-STP duplex

R 78

JZ-500 HMH

A 62 - A 63

LAN-Cable 1200 S-STP

R 79

JZ-500 HMH-C

A 71 - A 72

LAN-Cable 1200 S-STP duplex

R 80

JZ-500 orange

A 10

LAN-Cable 155 FTP

R 58

JZ-500 PUR

A 43

LAN-Cable 155 UPT

R 54

JZ-600

A 16 - A 17

LAN-Cable 155 UPT UL

R 55

X 118

Glossary of Therms: Cables and Wires Types

Page

Types

Page

LAN-Cable 200 FTP ﬂex UL

R 61

W 10

LAN-Cable 200 S-FPT ﬂex

R 64

Light Marine Telecommunication Cables LFMGSSGO

LAN-Cable 200 S-FTP

R 62

Light Marine Telecommunication Cables XLFMKK

LAN-Cable 200 S-FTP duplex

R 63

W 11

LAN-Cable 300 UPT UL

R 56

Light Marine Telecommunication Cables LFMSGSSGO

LAN-Cable 300 U-SPT UL

R 65

LiY

LAN-Cable 450 S-STP

R 66

LiYCY (F-CY-OZ)

A 25 - A 26

LAN-Cable 450 S-STP duplex

R 67

LiYCY (TRONIC-CY)

B 9 - B 10

LAN-Cable 500 S-STP duplex

R 69

LiYCY (UL)

N 69 - N 71

LAN-Cable 500 S-STP ﬂex

R 70

LiYCY-CY (PAAR-TRONIC-CY-CY)

B 14 - B 15

LAN-Cable 500 S-STP simplex

R 68

LiYCY-TP (UL)

N 72 - N 73

LAN-Cable 600 S-STP

R 71

LiY-TPC-Y

B 21

LAN-Cable 600 S-STP duplex

R 72

LiYW / H05 V2-K

K 19

LAN-Cable 600 S-STP ﬂex

R 73

LiYY (TRONIC)

B4-B5

LAN-Cable ETHERNET Cheapernet Cable, Yellow Cable, Transceiver Cable

R 85

LiYY (UL)

N 65 - N 66

LiYY-TP (UL)

N 67 - N 68

LAN-Cable for outdoor use 600A S-STP PVC/PVC

R 74

LMGSGO (Marine Power Cables)

Loudspeaker Cables

S 22 - S 27

LAN-Cable for outdoor use 600AE S-STP FRNC/PE

R 76

LAN-Cable for outdoor use 600E S-STP PVC

R 75

LAN-Cable IVS IBM P/N 33G2772, IBM P/N 33G8224, IBM P/N 33G2775

R 84

LAN-Cable TWINAX IBM P/N 7 362 211

R 83

LAN-Cable 100 FE 60 F-FTP

R 60

LAN-Cable 100 FTP ﬂex

R 59

LAN-Cable for ETHERNET-systems

R 54 - R 85

LAN-Cable for IBM-systems

R 83 - R 84

LAN type 1A

R 84

LAN type Twinax

R 83

Li-2YCYv

B 16

LIFT- 2S

F 11

Lift hoist control Cable

F 10 - F 11, T 14

LIFT-TRAGO-30 / -60

F 10

LifY Single Core

K 14

LifYCY

B 18

Light + Power

S 16

Loudspeaker Cables HELUSOUND® 400 S 23 Loudspeaker Cables round

S 24

Low torsion

C 7, C 10, C 16, C 21 - C 24, N 82, N 84, N 89 - N 90, N 94 - N 99

LWL-Aerial Fibre Optic Cable metall free, ADSS

R 33

LWL-Cable outdoor, A-DQ(ZN)B2Y, ﬁbre combi, stranded

R 23

LWL-Cable outdoor, A-DQ(ZN)SR2Y

R 29

LWL-Cable outdoor, A-DSQ(ZN)B2Y

R 31

LWL-Cable

R 6 - R 47

LWL-Cable bundle core, I-D(ZN)H

LWL-Cable outdoor, divisible AT-V(ZN)HH(BN)2Y

R 38

LWL-Fibre Optic Breakout Cable ﬂexible R 43 HCS AT-V(ZN)HH LWL-Fibre Optic Breakout Cable robust R 42 HCS AT-VQH(ZN)B2Y LWL-Fibre Optic Breakout Cable robust R 44 HCS A/IDQ(ZN)BH, ﬂexible

X X 119

Glossary of Therms: Cables and Wires Types

Page

Types

Page

LWL-Fibre Optic Breakout Cable robust, R 44 ﬂexible, HCS I-V(ZN)YY

LWL-Fibre Optic Outdoor Cable A-DF(ZN)2Y4Y

R 26

LWL-Fibre Optic Breakout Cable robust, R 41 ﬂexible, HCS I-V(ZN)Y11Y

LWL-Fibre Optic Outdoor Cable A-DF(ZN)B2Y

R 25

LWL-Fibre Optic Breakout-Cable I-V(ZN)HH

LWL-Fibre Optic Outdoor Cable acc DIN VDE 0888

R 22

LWL-Fibre Optic Cable mobile, ﬂexible A-V(ZN)YY

R 35

LWL-Fibre Optic Outdoor Cable A-DQ(ZN)2Y, stranded

R 18

LWL-Fibre Optic Cable ﬂexible WK - mobile A-V(ZN)11Y

R 34

LWL-Fibre Optic Outdoor Cable A-DQ(ZN)B2Y, stranded

R 21

LWL-Fibre Optic Cable ﬂexible AT-V(ZN)H(ZN)11Y, AT-V(ZN)Y(ZN)Y

R 36

LWL-Fibre Optic Outdoor Cable Microduct, A-DQ2Y, stranded

R 28

LWL-Fibre Optic Cable ﬂexible AT-V(ZN)YY

R 37

LWL-Fibre Optic Outdoor Cable Hybrid R 32 A-DSF(L)(ZN)2Y

LWL-Fibre Optic Cable ﬂexible HCS I-VH, I-VHH

R 40

LWL-Fibre Optic Cable Industry

R 40 - R 45

LWL-Fibre Optic Cable robust AT-VYY

R 39

LWL-Fibre Optic Cable with AI-D(ZN)BH(SR)H E90

R 16

LWL-Fibre Optic Cable with Functionality, A-DQ(ZN)BH E30

R 15

LWL-Fibre Optic Indoor Cable

LWL-Fibre Optic Indoor Cable I-VH, I-V11Y, I-VHH, I-V11Y11Y

LWL-Fibre Optic Indoor/Outdoor Cable R 10 A/I-VQ(ZN)BH

Marine Cables

W 4 - W 6, W 8 - W 11

Marine Power Cables LMGSGO

Marine Power Cables MGSGO

Marine Telecommunication Cables FMGSGO

Marine Telecommunication Cables FMSGSGO 250 V

Marine Telecommunication

W 8 - W 11

MAXI-TERMI-POINT

B 17, B 26 - B 27

MCHÖU (NEO-ﬂat-C)

Medium voltage power Cables

Q 47 - Q 62

LWL-Fibre Optic Indoor/Outdoor Cable R 14 A/IDQ(ZN)BH, stranded

MEGAFLEX® 500

A 64 - A 65, N 54 - N 55

LWL-Fibre Optic Indoor/Outdoor Cable R 13 A/IDQ(ZN)B, central

MEGAFLEX® 500-C

A 73 - A 74, N 56 - N 57

LWL-Fibre Optic Minibreakout Cable I-V(ZN)H

MEGAFLEX® 600

N 58 - N 59

LWL-Fibre Optic Outdoor Cable

R 17 - R 32

MEGAFLEX® 600-C

N 60 -N 61

LWL-Fibre Optic Outdoor Cable A-DQ(ZN)2Y, central

R 17

MGSGO (Marine Power Cables)

Microphone Cable

S 19 - S 21

LWL-Fibre Optic Outdoor Cable A-DQ(ZN)B2Y, central

R 20

Minibreakout-Cable (LWL)

R 8, R 10

Mobile Cable (LWL)

R 34 - R 35

LWL-Fibre Optic Outdoor Cable Microduct, A-DQ2Y, central

R 27

MPRX (Ships Power Cables)

W 14

LWL-Fibre Optic Outdoor Cable A-DF(ZN)2Y

R 24

MPRXCX (Ships Power Cables)

W 15

MULTIFLEX 512®-C-PUR

C 19 - C 20

LWL-Fibre Optic Outdoor Cable A-DF(ZN)2Y(SR)2Y

R 30

MULTIFLEX 512®-C-PUR UL/CSA

N 92 - N 93

MULTIFLEX 512®-PUR

C 14 - C 15

X 120

Glossary of Therms: Cables and Wires Types

Page

Types

Page

MULTIFLEX 512®-PUR UL/CSA

N 87 - N 88

N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV

Q 58 - Q 59

MULTIFLEX 600

N 62

N2XS2Y 6/10kV, 12/20kV, 18/30kV

Q 54 - Q 55

MULTIFLEX® 600-C

N 63

N2XSEY 3 x … 6/10kV

Q 62

Multimedia-Coaxial-Cable

M 10

N2XSY 6/10kV, 12/20kV, 18/30kV

Q 50 - Q 51

Multimedia-Kabel 1500 S-STP

R 81

N2XY

Multimedia-Kabel 1500 S-STP duplex

R 82

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV

Q 60 - Q 61

NA2XS2Y 6/10kV, 12/20kV, 18/30kV

Q 56 - Q 57

MULTISPEED® 500-C-PUR

C 21

MULTISPEED® 500-C-PUR UL/CSA

N 94 - N 95

NA2XSY 6/10kV, 12/20kV, 18/30kV

Q 52 - Q 53

MULTISPEED® 500-C-PVC

C 10

NA2XY

Q 11

MULTISPEED® 500-C-PVC UL/CSA

N 84

NANOFLEX® HC 500

A 91

NANOFLEX HC 500-C

A 92

NANOFLEX® HC TRONIC

A 93

NANOFLEX® HC TRONIC-C

A 95 - A 96

NAYCWY

Q 18

NAYY-J

Q 9 - Q 10

NEO-ﬂat

NEO-ﬂat-C

Neon Light Cables

K 26

NEOPREN Command Cable

NFPA 79

N 25 ff

MULTISPEED® 500-C-TPE

C 24

MULTISPEED® 500-C-TPE UL/CSA

N 98 - N 99

MULTISPEED® 500-PUR

C 16

MULTISPEED® 500-PUR UL/CSA

N 89 - N 90

MULTISPEED® 500-PVC

MULTISPEED® 500-PVC UL/CSA

N 82

MULTISPEED® 500-TPE

C 22 - C 23

MULTISPEED® 500-TPE UL/CSA

N 96 - N 97

MULTISPEED® 600-C-PUR -J/-O

N 125

MULTISPEED® 600-PUR -J/-O

N 124

MULTISPEED® TRONIC-C-PUR

N 106

NGFLGÖU (NEO-ﬂat)

MULTISPEED® TRONIC-PUR

N 105

NHMH-J

MULTITHERM® 400 -ES

E 20

NHMH-O

MULTITHERM® 400

E 13

NHXCH-FE 180/E 30

Q 37 - Q 38

NHXCH-FE 180/E 90

Q 45 - Q 46

NHXH-FE 180/E 30

Q 35 - Q 36

NHXH-FE 180/E 90

Q 43 - Q 44

N (N)SHTÖU-V

(N)TSCGEWöu

(N)YM(St)-J PVC-Sheathed Cable

NHXHM-O/-J

(N)YYÖ-J (Petrol Station Cable)

Q 20

NSGAFÖU 3kV

K 35

N07RN-F/SOOW

N 80

NSHTÖU

N2HX

Q 24 - Q 25

NSHXAFÖ 3kV

K 36

N2XCH

Q 26 - Q 27

NSSHÖU

F 14

N2XCH-FE 180/E 30

Q 33 - Q 34

NYCWY

Q 16 - Q 17

N2XCH-FE 180/E 90

Q 41 - Q 42

NYCY

Q 12 - Q 13

N2XCY

Q 14 - Q 15

NYKY-J 0,6/1kV

Q 21 - Q 22

N2XH-FE 180/E 30

Q 31 - Q 32

NYM-J/-O PVC-Sheated Cable

N2XH-FE 180/E 90

Q 39 - Q 40

NYY-J und NYY-O

Q6-Q7

X X 121

Glossary of Therms: Cables and Wires Types

Page

Types

Page

PUR-spiral Cables orange

V7-V8

OB-BL-PAAR-CY

A 82

PUR-YELLOW

A 47

OZ-BL

A 80

PVC-Connecting Cables

U 58

OZ-BL-CY

A 81

PVC-ﬂat (H05 VVH6-F/H07 VVH6-F)

PVC-ﬂat-CY

PVC-Single Core

K 6 - K 11, K 19, K 21, N 116

PVC-Spiral Cable

P PAAR-CY-OZ

B 13

PAAR-TRONIC

B6-B7

PAAR-TRONIC-CY

B 11 - B 12

PAAR-TRONIC-CY-CY (LiYCY-CY)

B 14 - B 15

PAAR-TRONIC-Li-2YCY / -Li-2YCYv

B 16

Patch Cable: preassembled

Catalogue DNB

Petrol Station Cable

Q 20

Petrol-resistant

Q 19 - Q 22

PiMF

B 25, B 29

Pitch

J 9 - J 10

Plastic-ﬁbre Cable industry

R 46 - R 47

Power Cables

N 25 - N 26 N 33 - N 34 N 156 - N 157 Q 24 - Q 27

Pre-assembled Cables

chapter U

Proﬁbus ET200X

R 112

Proﬁbus Hybrid

R 103

Proﬁbus L2

R 107 - R 111

Proﬁbus PA

R 116 - R 118

Proﬁbus SK

R 119 - R 121

PTFE 5Y (HELUFLON)

K 28

PUR-750

A 51

PUR-connecting Cables orange

U 61

PUR-C-PUR

A 60

PUR-electronic spiral Cables

V 9 - V 10

PUR-electronic spiral Cables screened

V 11 - V 12

PURö-JZ

A 44 - A 45

PURö-JZ-HF

C 12 - C 13

PURö-JZ-HF-YCP

C 17 - C 18

PUR-ORANGE

A 46

PUR-Single Core PUR-spiral Cables black

X 122

Q Questionnaire

preﬁx page 37

R RD-H(St)H

B 34

RD-Y(St)Y

B 26

RD-Y(St)Yv / RD-Y(St)YY

B 27

RE-2Y(St)Yv

B 28

RE-2Y(St)Yv PiMF

B 29

Reg.-No.

A 6 - A 10, A 13, A 25 - A 28, A 31 - A 35, A 38 - A 41, A 80 - A 81, C 5 - C 6, C 8 - C 9

Resistant to microbial attack

A 48 - A 49, A 51, A 58 - A 59, A 84 - A 89, C 29 - C 30

RGB-KOAX-CY / RGB-KOAX-(St) Y

M 12

RG-Coaxial Cables halogen-free

RG-Coaxial-Cable

M4-M6

Ribbon Cables

ROBOFLEX 150, 151, 152, 153

H7-H8

ROBOFLEX 156-ﬂat

ROBOFLEX 2001 / 2001-C

ROBOFLEX recycle

H4-H5

ROBOFLEX robot Cable

H 10

ROBOFLEX-recycle

U 41 - U 57

Rubber Cable for use in water

I4-I7

Rubber Cable with strain bearing element

K 15 V5-V6

Rubber connecting Cables

U 59

Glossary of Therms: Cables and Wires Types

Page

Types

Page

Rubber-/Neoprene Control Cable

N 79

SiHF-C-Si

E 17 - E 18

Rubber-sheathed Cable harmonized type

I 4 - I 5, F5-F 7

SiHF-C-Si UL/CSA

N 77

Silicone Cables

Rubber-sheathed Cable harmonized type

I 6 - I 7, F5-F7

E 7 - E 9, E 16 - E 19, N 75 - N 77, N 119

Rubber-sheathed Cable (SO, SJO)

N 79

Silicone single cores

K 24 - K 25, N 119

Rupper insulated single core

K 16 - K 17, K 35

Simatic S7 front connecting Cable

U 60

Rupper insulated single core halogen-free

K 16 - K 17

Single 600-CY-J/-O

N 121

Single 600-J/-O

N 120

Single 602-RC* -CY -J/O

N 123

Single 602-RC* -J/O

N 122

Single cores, halogen-free

K 15 - K 17, K 22 - K 25, K 30 - K 32, K 37, N 117 - N 119, N 124 - N 125

Single cores, HELUFLON®-insulated

E 11 - E 12, K 27 - K 28

SafetyBUS

R 158

SAT-Coaxial Cable

M 9 + M 11

Sensor-Aktuator-Cable

N 151 - N 152 T 42 - T 47

SENSORFLEX

T 42

Sensorﬂex-H

T 46 - T 47

Servo-Cables

Sheated Cables

O5-O9

Single cores, highly ﬂ exible

K 14, T 5 - T 11

SHIPFLEX 109

W 20 - W 21

Single cores, PUR

K 15, T 9

SHIPFLEX 113

W 22

Single cores, PVC

SHIPFLEX 121

W 23

SHIPFLEX 330

W 18

K 4 - K 15, K 19 - K 21, N 108 - N 114, N 116, T 5 - T 6, T 8

SHIPFLEX 340

W 19

Single cores, silicone-insulated

N 119, K 24 - K 25

SHIPFLEX 512

W 17

Single cores, temperature-resistant

K 19 - K 32, N 117 - N 119

Ships Power Cables MPRX 0,6/1kV

W 14

SJT

N 12 - N 13

Ships Power Cables MPRXCX 0,6/1kV

W 15

SOLARFLEX®-X PV1-F

T 18

SOLARFLEX®-X PV1-F Twin

T 19

Ships Telephone Cables FMGCH 250 V (FMGCG*)

Spiral Cable

V4-V5

Steel wire braiding

Ships Wiring Cables-SY single cores

W 12

A 34 - A 35, A 40 - A 41

Ships Wiring Cables-SY stranded type

W 13

Short-circuit-proof installation

K 35 - K 36

Structured cabling 100 MHz CAT.5 Class D

R 54 - R 58 R 94 - R 100

SID

K 25

Structured cabling 250 MHz CAT.6 Class E

R 66 - R 67

SiF / SiFF

K 24

SiF/GL, SiD, SiD/GL

K 25

Structured cabling 600 MHz CAT.7 Class F

R 71 - R 76 R 81

SiHF

E7-E8

SUPER-PAAR-TRONIC 340-C-PUR

N 104

SiHF UL/CSA

N 75 - N 76

SUPER-PAAR-TRONIC-C-PUR

C 35

SiHF/GL-P

E 16

SUPERTRONIC 330 C-PURö

N 103

X X 123

Glossary of Therms: Cables and Wires Types

Page

Types

Page

SUPERTRONIC-310-C-PVC

N 101

TOPFLEX® 302 / 302-UL

SUPERTRONIC-310-PVC

N 100

TOPFLEX® 303 X07V-K-Yö

SUPERTRONIC-330 PURö

N 102

TOPFLEX® 304 / 304-C

T 10

SUPERTRONIC-C-PURö

C 34

TOPFLEX® 304 / 304-C

T 10

SUPERTRONIC-C-PVC

C 32

TOPFLEX 600 VFD

N 137

SUPERTRONIC-PURö

C 33

TOPFLEX® 600-PVC, 600-C-PVC

D4+D6

SUPERTRONIC-PVC

C 31

TOPFLEX® 611 PUR / C-PUR

D5+D7

SY-JB

A 40 - A 41

TOPFLEX® 611-C-PUR

SY-JZ

A 34 - A 35

TOPFLEX® 650 VFD

N 138

S-YY Lg

TOPFLEX® MOTOR 103

N 150

TOPFLEX® MOTOR 109

D 25 - D 26

D 11

TOPFLEX® MOTOR EMV 1/1

N 147

Tachofeedback-Cable-C-PVC

D 10

TOPFLEX MOTOR EMV 3/3

N 148 - N 149

Tauchﬂex-FL

TOPFLEX®-PUR

D 14 + D 16

Tauchﬂex-R

TOPFLEX®-PVC

D 13 + D 15

Telephone indoor Cable

P6-P7

TOPGEBER® 511 PVC

N 130

Telephone outdoor Cable

P4-P5

TOPGEBER® 512 PUR

N 135 - N 136

Temperature up to +105°C

E 4, K 19, N 66, N 71, N 108 - N 109, N 113 - N 114

TOPSERV® 510

N 136 - N 137

TOPSERV® 600 VFD

N 139

TOPSERV® 650 VFD

N 140

Temperature up to +400°C

Chapter E

TOPSERV 108 PVC

N 127

TERMI-POINT-technic

B 16, B 25 - B 26

TOPSERV® 109 PUR

N 131

THERMFLEX 145

T 39

TOPSERV® 110 / 120 Feedback-Cable

THERMFLEX 180 EWKF

TOPSERV® 112 PVC

N 128

THERMFLEX 180 EWKF-C

E 19

TOPSERV® 113 PUR

N 132 - N 133

THHN/THWN

N 115

TOPSERV® 119 PVC

N 129

TOPFLEX® - EMV UV 2YSLC11Y-J

N 145 - N 146

TOPSERV® 121

N 135

TOPFLEX® - EMV-2YSLCYK-J

D 17 - D 18

TOPSERV® 121 PUR

N 134

TOPFLEX - EMV-3 PLUS 2YSLCY-J

D 21 - D 22

TOPSERV 130

TOPFLEX® - EMV-UV-2YSLCYK-J

D 19 + N 141

TRAGO / Lift-2S

F 11

TOPFLEX - EMV-UV-3 PLUS 2YSLCYK-J

D 23 + N 143

Trailing Cables

T 13 - T 14

TOPFLEX® 1002

TRAY-Cable

N 33 - N 34

TOPFLEX® 240-PVC / 240-PUR

D 12

TRAYCONTROL 300

N 382 - N 39

TOPFLEX 240-PVC / 240-PUR

D 12

TRAYCONTROL 300 TP

N 42 - N 43

TOPFLEX® 300

TRAYCONTROL 300-C

N 40 - N 41

TOPFLEX® 301 / 301-C

TRAYCONTROL 300-C TP

N 44 - N 45

TOPFLEX 301 / 301-C

TRAYCONTROL 500

N 27 - N 28

T Tachofeedback-Cable-C-PUR

X 124

Glossary of Therms: Cables and Wires Types

Page

Types

Page

TRAYCONTROL 500-C

N 35 - N 36

UNIPUR-CP

A 58 - A 59

TRAYCONTROL 530

N 29

Use in water

I4-I6

TRAYCONTROL 600

N 30 - N 31

TRAYCONTROL 600-C

N 37

Vehicle Cable FLRY

K 44

TRAYCONTROL 670 HDP / 670-C HDP

N 32

Vehicle Cable FLY

K 41 - K 43

TRIAX Camera Cable

S 31

VERTEILERFLEX

T 45

TROMM-PUR

VERTEILERFLEX two-approvals

TROMM-PUR-H

N 151 - N 152, T 43 - T 44

TRONIC (LiYY)

B4-B5

Video

S 29 - S 31

TRONIC 1-CY

B 18

TRONIC 2-CY

B 19

TRONIC-CY (LiY-CY)

B 9 - B 10

Truck Cables

T 52 - T 54

TUBEFLEX -(St)-CY

J 10

TUBEFLEX -Y

Twin Cables

S 22

Twinaxial Cable

R 83

Two approvals control Cables

N 17 - N 18, N 46 - N 48, N 51, N 83, N 85 - N 88, N 91 - N 93

U UL (LiYCY)

N 69 - N 71

UL (LiYCY-TP)

N 72 - N 73

UL (LiYY)

N 65 - N 66

UL (LiYY-TP)

N 67 - N 68

UL/CSA JZ-600

N 10 - N 11

UL/CSA JZ-600-Y-CY

N 20 - N 21

UL/H05 VV-F

N 12 - N 13

UL-CSA-approved

preﬁx page 28

UL-Style 1007, CSA TR 65

N 108

UL-Style 1011

N 115 - N 116

UL-Style 1015

N 110

UL-Style 1569, CSA TR 64

N 109

UL-Style 2464

N 65, N 67 - N 70, N 72 - N 73

UL-Style 3135

N 119

UNIPUR®

A 49 - A 50

W Warning indication

A 23

Welding Cables

K 34

Wind Power Cable

T 27 - T 40

WK (N)A2XH

T 40

Y Y-CY-JB

A 38 - A 39

Y-CY-JZ

A 32 - A 33

YELLOWFLEX

YELLOWFLEX - Connecting Cables

U 60

Yö-C-PURö-JZ

A 56 - A 57

YV-Equipment Wires/ YR-Bell Sheathed Cables

X X 125

From Part No. 10001 – 13360

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

10001 – 10047

11700 – 11813

A 72

12680 – 12722

N 91

10048 – 10168

11815 – 11846

N 10

12723 – 12746

A 66

10169

11847 – 11876

N 11

12747 – 12804

A 67

10170

11880 – 11911

N 10

12805 – 12846

N 48

10172 – 10173

11912 – 11941

N 11

12850 – 12877

A 75

10174 – 10176

11942 – 11952

A 77

12878 – 12907

A 76

10177

11953 – 11964

A 78

10178 – 10182

11965 – 11987

A 68

13001 – 13024

A 11

10183

13025 – 13059

A 12

10184 – 10333

12001 – 12056

A 34

13060 – 13083

A 29

10334 – 10339

A 23

12057 – 12111

A 35

13084 – 13118

A 30

10340 – 10387

12112 – 12114

A 34

13119 – 13121

A 12

10533 – 10536

12115 – 12119

A 35

13122 – 13123

A 11

10537 – 10547

A 10

12188

A 34

13124

A 12

10550 – 10615

A 16

12200 – 12310

A 40

13125 – 13126

A 11

10616 – 10746

A 17

12311

A 41

13127 – 13128

A 12

10747 – 10749

A 10

12312 – 12315

A 40

13129 – 13130

A 29

10750 – 10797

12316 – 12317

A 41

13131 – 13132

A 30

10934 – 10980

A 24

12318 – 12324

A 40

13133 – 13136

A 13

12325 – 12326

A 41

13137

A 37

11001 – 11112

A 21

12327

A 35

13138

A 13

11121 – 11169

A 22

12328

A 41

13139 – 13140

11201 – 11220

A 62

12345 – 12371

N 20

13141 – 13146

A 13

11221 – 11331

A 63

12372 – 12405

N 21

13147

A 37

11332 – 11334

A 62

12410 – 12436

N 20

13148 – 13166

A 13

11335 – 11341

A 63

12437 – 12470

N 21

13170 – 13199

A 31

11342 – 11347

A 71

12471 – 12517

N 46

13200 – 13215

N 58

11348 – 11350

A 72

12518 – 12543

N 47

13216 – 13343

N 59

11574 – 11629

A 37

12550 – 12620

N 51

13344 – 13367

A 64

11656 – 11689

A 71

12630 – 12671

N 86

13344 – 13360

N 54

X 126

From Part No. 13361 – 19968

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

13361 – 13489

N 55

15876 – 15894

16491 – 16493

A 28

13368 – 13489

A 65

15925 – 15929

16500 – 16530

B 10

13500 – 13515

A 73

15930 – 15952

16531 – 16556

A 25

13500 – 13515

N 56

15961 – 15983

16557 – 16585

A 26

13520 – 13597

A 74

15987 – 16000

B 18

13520 – 13597

N 57

17001 – 17022

B 12

13920 – 13930

A 11

16001 – 16049

B 10

17023 – 17044

B 13

13931 – 13949

A 12

16050 – 16118

A 26

17047 – 17056

B 12

13951 – 13962

A 29

16119

A 39

17172

A 32

13963 – 13985

A 30

16120

B 10

16121 – 16152

A 38

18001 – 18054

14001 – 14027

A 80

16153 – 16156

A 39

18055 – 18113

14028 – 14059

A 81

16157 – 16160

A 33

18114 – 18115

14075 – 14076

A 80

16161

C 12

18116

14077 – 14099

A 82

16163 – 16164

B 10

18117 – 18118

14100 – 14102

A 80

16165

A 27

1812_ – 1832_

A 49

16166

A 28

1833_ – 1876_

A 50

15001 – 15036

16167 – 16168

A 33

15037 – 15089

16169 – 16175

A 32

19001 – 19033

15090 – 15091

16176 – 16183

A 33

19034 – 19078

15092

16196 – 16239

A 32

19101 – 19141

C 35

15093 – 15141

K 14

16240 – 16318

A 33

1915_ – 1935_

A 58

151xx – 159xx

K 14

16319

A 39

1936_ – 1979_

A 59

15142 – 15150

16320 – 16343

A 27

19798 – 19809

W 20

15152 – 15163

16344 – 16452

A 28

19810 – 19821

W 21

15214 – 15216

16453

A 32

19822 – 19835

W 22

15217 – 15232

N 60

16454 – 16468

A 33

19836 – 19845

W 23

15233 – 15283

N 61

16469 – 16474

A 39

19846 – 19863

W 18

15520 – 15589

C 12

16475 – 16489

B 10

19864 – 19926

W 17

15590 – 15656

C 13

16490

A 27

19927 – 19968

W 19

X X 127

From Part No. 19969 – 22827

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

19969

W 21

21323 – 21329

B 21

22343 – 22362

E 10

19970 – 19995

B 12

21330 – 21410

W 20

22364 – 22367

A 60

21340 – 21373

B 21

22368 – 22374

D 21

20001 – 20028

21385 – 21387

B 21

22375 – 22382

D 22

20029 – 20090

B 10

21400 – 21447

A 56

22385 – 22388

A 60

20091

21451 – 21534

A 57

22389 – 22393

N 145

20092 – 20093

B 10

21535 – 21554

B 29

22394 – 22399

N 146

20099 – 20109

B 28

21559 – 21580

N 87

22400 – 22433

C 17

20115 – 20124

B 29

21581 – 21629

N 88

22434 – 22494

C 18

20125 – 20132

B 28

21630 – 21640

N 92

22501 – 22522

C 14

20133 – 20138

B 29

21641 – 21699

N 93

22523 – 22565

C 15

20139

22566 – 22568

N 146

20140 – 20148

B 26

22001 – 22046

A 46

22571 – 22581

C 19

20149 – 20159

B 28

22050 – 22083

A 48

22582 – 22634

C 20

20160 – 20168

B 27

22084 – 22087

D 17

22637 – 22667

N 77

20169 – 20179

B 28

22088 – 22097

D 18

22673 – 22687

D 24

20180 – 20188

B 27

22100 – 22163

A 44

22689 – 22706

N 150

20189 – 20197

B 26

22164 – 22192

A 45

22707 – 22717

D 25

20200 – 20232

B 34

22193 – 22199

N 144

22718 – 22723

D 26

20233 – 20255

B 28

22200 – 22222

A 47

22724

D 25

2026_ – 2037_

K 27

22223 – 22230

N 144

22800

D 15

22233

A 47

22801

D 12

21001 – 21010

B 11

22234 – 22239

D 19

22802

D 15

21011 – 21064

B 12

22240 – 22247

D 20

22803

D 15

21065 – 21076

B 14

22250 – 22273

A 46

22806

D 15

21077 – 21110

B 15

22290 – 22309

E 10

22818

D 11

21111 – 21127

B 17

22315 – 22319

A 60

22820

D 13

21129 – 21150

B 16

22320 – 22327

N 141

22823

D 11

21200 – 21251

A 54

22328 – 22333

N 142

22824 – 22825

D 10

21253 – 21322

A 55

22339– 22342

A 60

22827

D 12

X 128

From Part No. 22828 – 25990

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

22828 – 22833

A 48

23147 – 23149

K 26

24333 – 24334

N 95

22834

D 14

23150

E 18

24335 – 24367

N 84

22835 – 22843

A 48

23151 – 23168

E 17

24370 – 24386

N 89

22845 – 22846

D 13

23169 – 23198

E 18

24387 – 24406

N 90

22847

D 16

232xx – 248xx

K 24

24410 – 24426

N 94

22848 – 22849

D 14

23214 – 23237

N 75

24427 – 24444

N 95

22850 – 22854

D 16

23238 – 23290

N 76

24450 – 24467

N 96

22854 – 22855

23291 – 23292

E 17

24468 – 24488

N 97

22856 – 22859

23293 – 23294

E 18

24567 – 24582

N 105

22860 – 22869

23314 – 23388

A 43

24614 – 24629

N 106

22870 – 22877

23414 – 23443

A 52

2490_ – 2499_

K 27

22878 – 22883

C 15

23444 – 23488

A 53

22884 – 22889

C 20

23914 – 23930

N 98

25001 – 25075

22890 – 22892

D 12

23931 – 23949

N 99

25080 – 25101

F 11

22940 – 22943

23953 – 23959

K 24

2511x – 2545x

K 28

22944 – 22949

25259 – 25268

F 10

22960 – 22967

24002 – 24042

25269 – 25281

N 124

22970 – 22977

24043

C 23

25282 – 25294

N 125

22978

24044 – 24046

25439 – 25559

22979

24050 – 24085

2551x – 2561x

K 27

22980 – 22981

24086 – 24118

C 10

25620 – 25690

A 84

22982 – 22985

24119 – 24155

C 16

25691 – 25734

A 85

22989 – 23008

24156 – 24190

C 21

25735 – 25760

A 86

24191 – 24208

C 22

25761 – 25825

C 26

23009 – 23059

24209 – 24235

C 23

25826 – 25871

C 27

23062 – 23103

E 16

24236 – 24272

C 24

25872 – 25887

C 28

23104 – 23105

24273 – 24285

E 11

25888 – 25900

N 124

23106 – 23110

K 26

24291 – 24292

25901 – 25913

N 125

23127 – 23132

24295 – 24330

N 82

25914

E 12

23133 – 23146

24331 – 24332

N 90

25989 – 25990

E 12

X X 129

From Part No. 26001 – 32429

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

26001 – 26032

28034 – 28081

N 12

29800 – 29812

K 41

26035 – 26059

28100 – 28104

29813 – 29819

26060 – 26119

28145 – 28184

K 10

29825 – 29826

A 19

26125 – 26216

A 87

28185 – 28237

K 11

29840 – 29933

26217 – 26272

A 88

28240 – 28271

N 49

29942 – 29968

K 19

26273 – 26306

A 89

28272 – 28301

N 50

29970 – 30104

K 21

26307 – 26346

C 29

28302

26347 – 26385

C 30

28305 – 28336

N 49

3011_ – 3026_

A 20

26386 – 26391

28337 – 28366

N 50

3027_ – 3047_

A 70

26392 – 26394

28370 – 28396

N 52

26395 – 26402

28397 – 28423

N 53

31001 – 31039

K 34

26403 – 26404

28430 – 28456

N 52

31040 – 31096

26405 – 26500

28457 – 28483

N 53

3110_ – 3125_

N 13

26505 – 26584

28484 – 28571

K 44

26590 – 26637

28761 – 28824

K 10

32001 – 32015

26640 – 26687

28825 – 28877

K 11

32016 – 32088

26690 – 26753

28900 – 28928

32089 – 32103

26755 – 26936

28930 – 28947

K 33

32104 – 32176

26937 – 26960

K 10

32177 – 32199

26980 – 27030

29081 – 29128

32200 – 32223

Q 12

29129 – 29192

32224 – 32255

Q 13

27031 – 27089

A 91

29193 – 29368

32256 – 32257

27090 – 27104

29400 – 29417

A 18

32258

27105 – 27163

A 92

29418 – 29449

32260 – 32283

Q 16

27164 – 27196

A 93

29450 – 29493

A 19

32284 – 32292

Q 17

27197 – 27234

A 94

29494 – 29499

32293 – 32300

27235 – 27268

A 95

29500 – 29526

K 19

32301 – 32310

27269 – 27321

A 96

29590 – 29599

32311 – 32399

Q 10

29600 – 29735

N 116

3233_ – 3238_

A 69

29736 – 29744

A 18

32400 – 32429

Q 50

28001 – 28033 X 130

From Part No. 32430 – 40151

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

32430 – 32437

Q 51

33240 – 33274

Q 15

37219 – 37258

F 13

32440 – 32467

Q 52

33275 – 33290

Q 10

37259 – 37286

32468 – 32478

Q 53

37287 – 37332

32480 – 32509

Q 54

34007 – 34040

37333 – 37358

32510 – 32517

Q 55

34050 – 34071

P 10

32520 – 32547

Q 56

34072 – 34080

Q 30

38001 – 38040

F 14

32548 – 32555

Q 57

34081 – 34089

Q 28

38501 – 38516

K 35

32556 – 32559

34090

38517 – 38532

K 36

32560 – 32583

Q 58

34091 – 34099

Q 29

38533 – 38547

32584 – 32591

Q 59

34100 – 34115

32592 – 32596

Q 20

34116 – 34126

P 11

39001 – 39024

32597 – 32599

Q 19

34130 – 34147

39025 – 39039

N 80

32600 – 32622

Q 60

34148 – 34156

Q 28

39040 – 39048

32623 – 32630

Q 61

34157 – 34165

Q 29

39050 – 39079

32633 – 32634

Q 19

34166 – 34177

P 12

32640 – 32652

Q 21

34300 – 34311

40001 – 40005

32653 – 32685

Q 22

34339 – 34348

Q 62

40006 – 40010

32686

Q 21

34349

40011

32687 – 32689

Q 22

34350 – 34356

B 33

40012

3269_ – 3283_

N 14

40013

32840 – 32849

Q 18

40015 – 40021

M 11

32850 – 32893

40022

S 29

35001 – 36008

37001 – 37028

40023 – 40027

S 22

33001 – 33034

37029 – 37068

40028

S 29

33035 – 33053

37069 – 37090

40056

S 29

33100

37091 – 37099

40073

S 29

33101 – 33112

37100 – 37153

40085

M 11

33113 – 33156

Q 11

37154

40135 – 40144

33200 – 33211

B 30

37155 – 37175

40145 – 40149

M 12

33212 – 33239

Q 14

37176 – 37218

F 12

40150 – 40151

X X 131

From Part No. 40159 – 52808

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

40159

48510 – 48518

B 32

51716 – 51728

K 31

40160 – 40167

48519 – 48528

B 31

51729 – 51740

K 32

40168 – 40169

48529 – 48537

B 32

51741 – 51767

E 13

40170 – 40175

S 29

51768 – 51848

K 16

40176 – 40178

M 10

49501 – 49520

B 19

51849 – 51902

K 17

40179

49521 – 49535

B 20

51970 – 51991

40180 – 40189

S 22

49550 – 49582

C 31

51992 – 52017

40190 – 40196

49583 – 49615

C 33

40197

49620 – 49652

C 32

52018 – 52057

E 20

40198 – 40203

49653 – 49685

C 34

52058 – 52067

Q 31

40204 – 40333

K 41

49700 – 49763

A 51

52068 – 52097

Q 32

40334 – 40567

K 42

49764 – 49796

N 102

52098 – 52103

Q 33

40568 – 40801

K 43

49797 – 49829

N 103

52104 – 52134

Q 34

40802 – 40814

K 42

49830 – 49870

N 104

52194 – 52197

E 14

49885 – 49917

N 100

52198 – 52292

E 15

43050 – 43065

49918

A 51

52300 – 52361

43524 – 43564

B 25

49920 – 49952

N 101

52365 – 52382

B 23

52383

Q 32

44001 – 44058

50060 – 50072

E 13

52384 – 52429

B 23

50209

K 29

52430 – 52431

451xx – 459xx

K 24

50475 – 50486

K 30

52432 – 52434

Q 32

45130 – 45145

50488 – 50499

K 31

52435 – 52484

B 24

45150 – 45165

J 10

50635 – 50646

K 32

52490 – 52533

B 22

50650 – 50889

K 15

52534 – 52541

Q 39

50890 – 50997

K 29

52542 – 52612

Q 40

50998 – 51391

K 22

52614 – 52629

Q 32

52700 – 52714

Q 35

461xx – 469xx

K 25

47001 – 47020

K 25

47021 – 47076

N 119

48500 – 48509 X 132

B 31

51419 – 51558

K 23

52715 – 52770

Q 36

51559 – 51702

K 29

52771 – 52780

Q 41

51703 – 51715

K 30

52781 – 52808

Q 42

From Part No. 52809 – 62875

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

52809 – 52867

K 17

53350 – 53375

60000 – 60051

N 16

52872 – 52898

K 16

53376 – 53387

601xx – 618xx

N 110

52899

Q 40

53388 – 53389

60216 – 60226

K 37

52900 – 52921

Q 37

53390

Q 44

60250 – 60287

N 15

52922 – 52944

Q 38

53391 – 53549

60288 – 60298

K 37

52945 – 52968

K 16

53758 – 53761

Q 26

52969 – 52980

K 17

53762 – 53777

K 39

61816 – 61927

N 117

52990 – 52999

Q 44

61928 – 61980

N 42

61981 – 61998

N 43

61999

N 44

541_ – 564_

K 18

53000 – 53003

Q 43

53004 – 53031

Q 44

59114 – 59135

K 39

53032 – 53047

Q 45

59138 – 59145

620xx – 624xx

N 108

53048 – 53069

Q 46

59150 – 59156

62500

K 37

53070

Q 44

59212 – 59219

62501

N 110

53071 – 53082

K 16

59262 – 59269

K 40

62502 – 62554

N 62

53083 – 53088

K 17

59270 – 59311

62556 – 62600

N 63

53100 – 53135

Q 24

59312 – 59318

K 40

62601

N 110

53136 – 53142

Q 25

59336 – 59338

62602 – 62605

N 63

53143 – 53151

Q 24

59360 – 59377

62607 – 62624

N 139

53152 – 53179

Q 25

59380 – 59386

62625 – 62684

N 38

53180 – 53191

Q 43

59390 – 59395

W 10

62685 – 62700

N 39

53200 – 53235

Q 26

59396 – 59397

W 11

62701

N 110

53236 – 53238

Q 27

59450 – 59457

W 12

62702 – 62709

N 39

53239 – 53242

Q 26

59460 – 59471

W 13

62710 – 62765

N 40

53243 – 53245

Q 27

59472 – 59653

N 118

62766 – 62793

N 41

53246 – 53247

Q 26

59654 – 59706

W 14

62794 – 62800

N 42

53248 – 53292

Q 24

59707 – 59758

W 15

62801

N 110

53293 – 53299

Q 25

59760 – 59810

N 44

62802 – 62812

N 28

53300 – 53308

59811 – 59836

N 45

62813 – 62868

N 35

53309 – 53336

Q 25

59837 – 59854

N 140

62869 – 62875

N 36

X X 133

From Part No. 62876 – 73726

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

62876 – 62884

N 138

65243 – 65285

N 68

71789

62901

N 110

65286 – 65313

K 20

71820

62902 – 62942

N 30

65314 – 65349

N 72

71901

T 14

62943 – 62969

N 31

65350 – 65385

N 73

71990 – 71997

62970 – 62988

N 30

62989 – 62996

N 31

660xx – 668xx

N 109

72042 – 72043

62997

N 37

66820 – 66837

N 32

72082

66840 – 66883

N 29

72106

72184 – 72185

63010 – 63048

N 79

63049 – 63078

N 37

69601 – 69624

N 122

72214

63079 – 63133

N 27

69631 – 69654

N 123

72872

63136

N 62

69661 – 69714

N 25

72944 – 72950

63137

N 137

69715 – 69737

N 26

72951

T 45

63138

N 138

69750 – 69803

N 33

72961

T 45

63139 – 63155

N 137

69804 – 69826

N 34

72973

T 42

63156 – 63163

N 138

63164

N 27

70116

73368

T 42

63165 – 63199

N 28

70377

T 14

73466 – 73485

T 42

6320x – 6332x

N 115

70402

T 14

73519

T 14

63331 – 63401

N 115

70518 – 70519

73548

T 42

635xx – 638xx

N 108

70536

73571

N 151

63815 – 63862

N 111

70561

73571

T 43

63863 – 64070

N 112

70736

T 13

73574

T 45

70931

T 14

73575

T 47

73579 – 73580

N 134

64075 – 64122

N 113

64123 – 64330

N 114

71254

T 45

73587

N 152

71369

T 14

73587

T 44

65044 – 65087

N 70

71491 – 71493

73657

T 42

65114 – 65133

N 71

71544

T 10

73714

65214 – 65242

N 67

71705 – 71711

73726

T 14

X 134

From Part No. 73728 – 77469

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

73728

T 42

75450 – 75458

76348

T 43

73774

N 134

75460 – 75479

76349

N 151

73859

75497 – 75499

T 11

76349

T 43

73870

T 42

75507 – 75515

T 54

76350

N 152

73884 – 73885

75528 – 75541

T 53

76350

T 44

73913

T 14

75614

N 152

76351

N 151

73924

75614

T 44

76351

T 43

73993

T 45

75642

N 151

76352

N 152

75642

T 43

76352

T 44

74034

T 45

75801

T 47

76353

N 152

74094 – 74096

N 134

75932

T 53

76353

T 44

74221

75940

76354

N 152

74293

T 14

75943 – 75951

N 131

76354

T 44

74297

T 14

75956 – 75959

N 133

76355

N 152

74506 – 74514

N 133

75978 – 75980

N 134

76355

T 44

74551

N 152

75992

T 49

76356

N 152

74551

T 44

76356

T 44

74658

76061 – 76099

T 42

76639 – 76640

T 45

74670

T 14

76103

N 134

76705

T 47

74729

T 45

76105 – 76123

T 45

76706

T 54

74749

T 11

76157 – 76175

74992 – 75019

76283 – 76294

T 46

77144 – 77175

76295 – 76298

T 47

77261 – 77270

75167

76299 – 76310

T 46

77352

N 152

75251 – 75253

76311 – 76314

T 47

77352

T 44

75254 – 75319

T 52

76345

N 151

77376

N 133

75375 – 75410

76345

T 43

77424

75415 – 75418

76347

N 151

77427 – 77429

T 47

75431 – 75445

76347

T 43

77468

T 47

75449

76348

N 151

77469

X X 135

From Part No. 77532 – 80450

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

77532

T 14

78499

80072 – 80073

R 83

77538

T 14

78614 – 78626

N 149

80074 – 80076

R 85

77548

T 13

78828

N 136

80084 – 80116

R 25

77642

T 45

78948 – 78952

N 133

80120 – 80130

R 25

77741 – 77753

N 136

78955 – 78958

N 134

80131 – 80138

R 17

78963

N 136

80139 – 80146

R 18

78983

T 54

80148 – 80155

R 17

80156 – 80162

R 18

78079 – 78081

N 136

78106 – 78117

78122 – 78125

T 14

79513

N 136

80164 – 80171

R 17

78240 – 78241

T 42

79613

N 136

80172

R 18

78265 – 78268

T 46

79623 – 79638

80175 – 80178

R 18

78269 – 78275

T 47

79639 – 79666

T 10

80180 – 80187

R 20

78284

N 151

79685

T 10

80188 – 80195

R 21

78284

T 43

79804 – 79830

E 19

80196 – 80204

R 20

78286

N 151

79850

N 151

80207 – 80211

R 21

78286

T 43

79850

T 43

80212 – 80218

R 20

78287

N 151

79907

N 151

80219

R 21

78287

T 43

79907

T 43

80220

R 20

78288

N 151

79921

T 45

80223 – 80227

R 21

78288

T 43

80264 – 80265

R 13

78289

N 152

80000 – 80028

R 24

80267

R 111

78289

T 44

80031

R 25

80270 – 80281

R 13

78290

N 152

80032 – 80041

R 24

80294

R 73

78290

T 44

80043

R 58

80316

78291

N 152

80044

R 85

80363

R 34

78291

T 44

80045

80382

R 34

78359

T 47

80046 – 80051

R 24

80384

R 107

78372

N 136

80053

R 54

80388

R 46

78377 – 78388

N 147

80055

R 57

80418 – 80435

78479

N 147

80068 – 80071

R 84

80436 – 80450

R 18

X 136

From Part No. 80473 – 82431

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

80473 – 80475

R 24

80810

R 71

81278

R 59

80495 – 80518

R 32

80813 – 80821

81286 – 81287

R 132

80532

R 46

80824 – 80825

R 147

81382

R 21

80534

R 34

80826

R 161

81446

R 72

80576 – 80578

R 26

80846

R 14

81447

R 163

80627

R 26

80851

R 13

81448

R 107

80629 – 80630

R 46

80868 – 80894

81478

R 23

80631

80895

R 26

81495

R 14

80672

R 26

80896 – 80908

81501

R 120

80681

R 13

80912 – 80914

R 24

81557

R 143

80688

80915 – 80959

R 26

81609 – 81610

R 62

80691

R 26

81611

R 46

80699

81003

R 111

81663

R 160

80725

R 13

81036 – 81038

R 34

81699

R 79

80732

R 26

81077

R 161

81712

R 152

80735

R 26

81081

R 160

81713

R 114

80743

81085

R 163

81882

R 46

80753 – 80754

81108 – 81121

R 21

81900

80759

R 25

81123

R 63

81903 – 81904

R 119

80764

R 24

81133 – 81136

R 21

81905

R 120

80769

81137 – 81149

R 25

81906

R 121

80771

R 25

81155

R 99

81907 – 81908

R 155

80774

R 24

81186

R 108

81909 – 81910

R 156

80777

R 24

81202

R 142

81911 – 81912

R 140

80778

R 142

81203

R 144

80782 – 80791

81209

R 31

82032 – 82033

R 46

80792

R 108

81238

R 40

82190

R 30

80793

81246

82390 – 82407

R 33

80795 – 80806

81254

R 64

82408 – 82412

80809

R 26

81255 – 81260

R 31

82431

R 13

X X 137

From Part No. 82434 – 87919

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

82434

R 148

83233 – 83253

N 66

85686 – 85795

V 10

82488

N 18

83254 – 83280

N 69

85900 – 86001

V 11

82501

R 66

83286 – 83344

N 70

82502

R 67

83350 – 83370

N 71

86004 – 86073

V 12

82509

R 133

83371 – 83498

N 65

86303 – 86411

82561

R 31

83565

86415 – 86491

82648

R 21

83624 – 83644

N 66

86740 – 86741

U 59

82696

R 144

83650 – 83708

86762

U 62

82780 – 82783

N 18

83709 – 83773

N 19

86764 – 86765

U 58

82786

R 31

83774 – 83809

N 72

86774 – 86782

U 61

82792 – 82803

R 11

83810 – 83845

N 73

86867 – 86870

U 58

82804 – 82818

R 10

83904 – 83932

N 67

86960 – 86961

U 59

82822

R 148

83933 – 83975

N 68

86989

U 61

82824

R 109

83976 – 83997

N 69

82835 – 82836

R 116

87074

U 58

82838

R 96

84178

U 62

87084

U 59

82839

R 97

84400 – 84476

U 58

87127 – 87143

U 58

82913

R 112

84481 – 84499

U 59

87145

U 59

82914 – 82940

N 18

84500 – 84612

87164, 87196

U 62

82941 – 82942

N 17

84653 – 84655

U 59

87277

U 58

82943 – 82944

N 18

84656 – 84673

U 61

87328

82945 – 83000

N 17

84674 – 84691

U 62

87406

U 59

84700 – 84812

87410

U 58

83001 – 83024

84867 – 84875

U 63

87416, 87445

U 62

83031 – 83044

84903 – 84915

87503

U 58

83045 – 83050

N 65

84919 – 84979

87549

U 62

83051 – 83054

87604

U 59

83055 – 83059

N 65

85221 – 85355

87725, 87748

U 58

83060 – 83104

85357 – 85508

87845, 87919

U 62

83130 – 83227

N 65

85550 – 85675

X 138

From Part No. 89293 – 660870

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

89293

400109 – 400115

S 25

660666 – 660667

89800 – 89802

400116 – 400122

S 26

660668

89900 – 89941

N 83

400143 – 400150

S 28

660669 – 660675

89950 – 89992

N 85

400151

S 17

660676 – 660679

660680 – 660688

U 13

660689 – 660730

U 15

660731

U 18

400000 – 400002

600154 – 600157

V 11

400003 – 400010

400011

650086 – 650092

U 63

660732 – 660737

U 15

400012 – 400020

650122

660738

U 18

400021

650200 – 650213

U 63

660739 – 660751

U 15

400022 – 400024

650950 – 650965

U 60

660752 – 660756

U 16

400025 – 400029

S 10

660757 – 660761

U 17

400030

S 11

660014 – 660038

660762 – 660764

U 18

400031

S 12

660053 – 660089

660766 – 660771

U 19

400032 – 400033

S 13

660090 – 660160

U 14

660772 – 660773

U 20

400034

S 14

660207 – 660222

660774

U 21

400035

S 15

660224 – 660259

660776 – 660785

U 24

400036 – 400037

S 18

660260 – 660314

U 17

660786 – 660794

U 25

400038 – 400039

S 19

660334

U 18

660795 – 660814

U 26

400040

S 20

660335

U 20

660815 – 660821

U 27

400041

S 21

660350

U 18

660822 – 660823

U 30

400042 – 400043

660351

U 22

660824 – 660833

U 31

400056 – 400059

S 24

660445

U 21

660834 – 660837

U 32

400060

S 23

660482

U 18

660838 – 660841

U 33

400061 – 400062

S 27

660500

U 19

660842 – 660845

U 34

400068 – 400072

S 30

660510

U 25

660846 – 660849

U 35

400073 – 400078

S 31

660627

U 15

660850

U 23

400080

S 20

660628

U 17

660851 – 660852

U 28

400081

S 16

660630

U 26

660853 – 660854

U 29

400089 – 400094

S 23

660648

U 19

660855 – 660870

X X 139

From Part No. 660871 – 702808

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

660871 – 660886

U 10

671341

U 44

700035

T 54

660887 – 660889

U 11

671351

U 49

700114

660890 – 660892

U 12

671356

U 49

700142

T 52

660893

U 36

671426 – 671433

U 47

700159 – 700160

660894

U 37

671434 – 671441

U 42

700199

N 133

660897

U 30

671473 – 671478

U 41

700231 – 700235

671483 – 671489

U 45

700437

N 131

670656 – 670659

U 48

671493 – 671499

U 44

700540

N 136

670660 – 670667

U 51

671533 – 671537

U 45

700560

N 136

670668 – 670675

U 48

671543 – 671557

U 41

700561 – 700565

N 134

670676 – 670683

U 51

671720

U 42

700566 – 700572

T 50

670684 – 670696

U 48

671759

U 54

700573 – 700754

T 49

670710 – 670717

U 47

671833 – 671889

U 53

700575

T 52

670718 – 670725

U 42

671893 – 671949

U 52

700576 – 700583

T 52

670726 – 670733

U 47

671953 – 672019

U 54

700585 – 700596

T 53

670734 – 670741

U 42

700653 – 700657

N 136

670742 – 670749

U 41

672023 – 672039

U 55

700768 – 700771

T 11

670750 – 670753

U 44

672303 – 672339

U 46

700897

N 131

670757 – 670769

U 45

672343 – 672369

U 43

670771 – 670777

U 44

672373 – 672379

U 46

701219

E 19

670781 – 670793

U 45

672393 – 672409

U 43

701308

N 147

670802 – 670817

U 44

672413 – 672414

U 43

701351 – 701359

670822 – 670825

U 49

672416 – 672417

U 43

701377 – 701388

670826 – 670833

U 50

672419

U 43

701889 – 701900

670834 – 670837

U 49

672443 – 672444

U 46

701901 – 701913

670838 – 670845

U 50

672446 – 672447

U 46

670849 – 670865

U 49

672449

U 46

702050

N 136

670866 – 670867

U 44

702803 – 702805

702806 – 702808

671332 – 671335 X 140

U 50

700016 – 700018

T 52

700032

T 52

From Part No. 703843 – 802145

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

703843 – 703902

707417

N 130

800980

R 41

707418

N 136

707738 – 707740

N 136

801147

R 74

707746 – 707747

N 133

801182

R 32

801183

R 23

801190

R 15

801191

R 123

704225 – 704234

T 18

705221

N 136

705413

N 136

705461

N 130

705462

800044

R 112

801192

R 124

705738 – 705739

T 18

800067

R 100

801193

R 125

705769

T 19

800068

R 94

801194

R 101

705775 – 705778

T 18

800088

R 98

801195

R 102

705891 – 705894

T 18

800109

R 115

801196

R 42

800126

R 39

801197

R 89

770001 – 770005

T 50

706003

N 134

800497

R 157

801198

R 45

706288 – 706289

T 18

800571

R 137

801200 – 801202

R 47

706333

N 136

800579

R 40

801217 – 801221

R 15

706839 – 706840

T 18

800647

R 80

801352

R 38

800648

R 110

801572 – 801573

R 135

707077

N 130

800649

R 115

801650

R 102

707221 – 707225

N 128

800650

R 118

801651

R 103

707228 – 707232

N 133

800651 – 800652

R 158

801659

R 121

707234 – 707236

T 19

800653

R 101

801727

R 34

707250 – 707258

N 127

800654 – 800655

R 105

801733

R 44

707280 – 707288

N 128

800681 – 800682

R 154

801846 – 801847

R 149

707290 – 707296

N 129

800683 800684

R 153

801954 – 801955

R 150

707389 – 707390

N 130

800685

R 137

801982

R 134

707392

N 130

800708 – 800710

R 30

707394

N 130

800715

R 118

802001 – 802004

R 45

707397 – 707398

N 130

800753

R 32

802131 – 802142

R 19

707400 – 707410

N 136

800754 – 800762

R 19

802143 – 802145

R 11

X X 141

From Part No. 802167 – 804045

Part No. index Part No.

Page

Part No.

Page

Part No.

Page

802167

R 75

802473

R 129

804043

R 70

802168

R 76

802792

R 35

804045

R 60

802169

R 81

802800

R 162

802170

R 82

802917 – 802918

R 29

802171

R 55

802172

R 56

803037 – 803038

R 22

802173

R 61

803295

R 104

802174

R 65

803344

R 136

802177

R 109

803346 – 803349

R 36

802178 – 802179

R 113

803354

R 122

802180 – 802181

R 117

803364

R 37

802182

R 141

803378

R 68

802183

R 151

803379

R 69

802184

R 91

803380

R 77

802185

R 104

803381

R 78

802186

R 106

803382

R 90

802187 – 802188

R 159

803383 – 803384

R 139

802247 – 802249

R 12

803387

R 93

802260

R 43

803658 – 803661

R 28

802261 – 802276

R 14

803664

R 27

802277 – 802278

R 12

803668

R 28

802281

R 14

803672

N 130

802293

R 95

803672

R 128

802339

R 141

803693

R 92

802469

R 130

803722

R 138

802470

R 131

803917 – 803920

R 16

802471

N 130

803923 – 803924

R 22

802471

R 126

803925 – 803928

R 29

802472

R 127

803930 – 803932

R 28

802473

N 136

803934 – 803935

R 35

X 142

Notes

X 143

Notes

X 144

Notes

X 145

Notes

X 146

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Photo: Helukabel® – Research, development and production Windsbach/Nuremberg

Note Technical alternations © HELUKABEL® GmbH Hemmingen Subject to technical alternations. All illustrations, symbolic, inscriptions, markings, numbering etc., on the outer jacket are therefore without guarantee. Differences in colour between photos and deliverot goods cannot be avoided. All rights for reprinting or reproduction of text and illustrations, in whole or in part, reserved. The transfer or copyrights principally requires the written permission of HELUKABEL® GmbH. Our general terms and conditions of sale and payment are valid, visible at www.helukabel.de. The length marking The length marking, which is not calibratable, represents a tool, e.g. for a simple material allowance determination or for the specifications of the residual length that remains on the drum. The deviation of the wire length represented by the length marking can be up to 1%. Incomplete length markings, length markings missing on sections or deviations of the wire length represented by the length marking do not establish a statutory duty. Only calibrated measuring devices must be used to determine the wire length. Safety instructions The cables and wires described in the catalog are manufactured in accordance with domestic and international standards as well as in-house standards. Adherence to the then valid safety guidelines, standards and legal regulations is provided for application safety. Product specific dangers can be excluded assumed a proper and professional installation and usage is guaranteed. For each product, this catalog describes general information for usage. Independent of the above, the specifications of the appropriate DIN VDE specifications are valid. However, the installation and processing can only be performed by professional electricians.

Our general terms and conditions of sale and payment are valid, visible at www.helukabel.de

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