May 2014
Original operating manual profilift
Weld-on lifting point PLE pewag profilift eta (PLE/N) Used for welding onto machine parts or truck bodies. Ideal for mounting lifting slings or lashing devices, mind welding instructions! The user must have access to the operating manual until withdrawal of the connecting links from service. The manual is updated continuously and valid only in the latest version. The manual is available as a download under the following link: www.pewag.com
Method of lifting No. of legs Angle of inclination
I 0°
I 90°
II 0°
II 90°
II 0°–45°
II 45°–60°
III+IV 0°–45°
III+IV 45°–60°
II
III+IV
asymmetrical
asymmetrical
1.120
Code
Art.No.
Load capacity1
Load capacity1 [kg]
PLE 6/N
92458
1.120
1.120
1.120
2.240
2.240
1.500
1.120
2.300
1.600
1.120
PLE 8/N
92459
2.000
2.000
2.000
4.000
4.000
2.800
2.000
4.200
3.000
2.000
2.000
PLE 10/N
92460
3.150
3.150
3.150
6.300
6.300
4.400
3.150
6.600
4.700
3.150
3.150
PLE 13/N
92461
5.300
5.300
5.300
10.600
10.600
7.400
5.300
11.200
7.900
5.300
5.300
PLE 16/N
92462
8.000
8.000
8.000
16.000
16.000
11.300
8.000
16.900
12.000
8.000
8.000
PLE 22/N
92463
15.000
15.000
15.000
30.000
30.000
21.000
15.000
31.800
22.500
15.000
15.000
1
max. transport weight (G) Safety factor 4
Original operating manual for weld-on lifting point profilift eta PLE/N
1
May 2014
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180°
picture 1
picture 2
Information for use ‡ OLIWLQJ SRLQWV VKRXOG EH XVHG E\ D FRPSHWHQW DXWKRUL]HG person ‡ YLVXDO LQVSHFWLRQ EHIRUH ILUVW XVDJH VHH PDLQWHQDQFH instruction) ‡ EHIRUH HYHU\ XVDJH FKHFN IRU GDPDJHV RQ VFUHZ DQG WKUHDG – lifting points must be rotatable and hinged easily ‡ ORDG RQO\ LQ WKH VSHFLILHG GLUHFWLRQ VHH SLFWXUH ZLWK WLL acc. to table ‡ SOHDVH QRWH UHVWULFWLRQ LQ DSSOLFDWLRQ IRU HYHQWXDOO\ DSSHDULQJ difficulties in load ‡ FRQQHFWHG OLIWLQJ JHDU H J KRRN PXVW EH IOH[LEOH LQ WKH ULQJ ‡ OLIWLQJ SRLQWV PXVW EH VWRUHG LQ D FOHDQ DQG GU\ DUHD ‡ WKH OLIWLQJ SRLQWV FDQ DOVR EH XVHG DV ODVKLQJ SRLQWV Thus the permissible tensile force is the duplicate of the nominal load capacity: LC = 2x load capacity (WLL) Attention: ‡ GR QRW RYHUORDG OLIWLQJ SRLQWV $ IDOOLQJ GRZQ ORDG PD\ OHDG WR injuries or death! ‡ GR QRW XVH GDPDJHG OLIWLQJ SRLQWV VHH PDLQWHQDQFH instruction) – they can fail in operating conditions – load can fall down!
When using the following temperature ranges, the working load limit has to be multiplied with the following factors: ‡ ƒ& WR ƒ& UHGXFWLRQ IDFWRU
‡ ƒ& WR ƒ& UHGXFWLRQ IDFWRU
Mounting instruction Persons welding lashing points have to be in possession of a YDOLG TXDOLILFDWLRQ DFF WR (1 Material: Material of welding part: S355 J2 G3. Welding condition: The surface of the part to be welded has to be thoroughly cleaned before starting to weld. Damp, dirt, oil, color, tinder, etc. have to be removed. Attention: Before starting, it‘s the welder‘s responsibility to ensure the following: Checking the weldability of the welding point‘s counterpart (machine, truck, body, etc), strength value DQG DQDO\WLFDO HTXLYDOHQF\ RI WKH FRXQWHUSDUW UHODWLYH WR WKH pewag part. Counterpart of the lashing device (esp. part, whereas the lashing device is welded onto) must be suitable for desired load impact, so the safety of the complete assembling lies with the welding party. $Q\ FRQWDFW EHWZHHQ UHG ULQJ DQG ZHOGLQJ PDWHULDO KDV WR EH eliminated. Rules as to DIN EN ISO 14341, have to be applied to the welding process. Filler Metals: 0$* ² ZLUH ,62 * 6L 6WLFN ² HOHFWURGH (1 ,62 $ ( % + RU ( % When welding, the complete profile of the lashing point has to be processed (welded).
Weld seam geometry
Distance nap for root seam, ca. 2–3mm
Intended use
Weld seam Dimension
Limits of use When lifting points are used in not normal operating conditions (see above) they are only limited applicable. ‡ GR QRW XVH OLIWLQJ SRLQWV LQ FRQQHFWLRQ ZLWK DFLGV RU EDVHV RU their steams. If the application is in a chemical surrounding please ask our technical expert ‡ GR QRW ORDG OLIWLQJ SRLQWV ZKHQ OLQNV FRQWDFW HGJHV ‡ GR QRW OLIW SHUVRQV ‡ GR QRW FKRNH KLWFK ‡ LI WKH ORDG GLVWULEXWLRQ LV DV\PPHWULFDO XQHTXDO DQJOH RI WKH legs of the lifting gear) only load the II-legs with the WLL of a I-leg lifting gear. If you have a III- or IV-leg lifting gear you are only allowed to load with the max. WLL of a II-leg lifting gear. In case of doubt only count I-leg as bearing
2
Original operating manual for weld-on lifting point profilift eta PLE/N
PLE 6 PLE 8 PLE 10 PLE 13 PLE 16 PLE 22
+9 a3
Length
Volume
[mm]
§
+9 a3
2 x 35
+9 a4
2 x 40
+9 a6
2 x 64
+9 a4
2 x 37
+9 a5
2 x 50 2 x 90
[cm3]
§
§
§ § §
May 2014
Maintenance, Checks, Repair
Declaration of conformity
‡ DQ LQVSHFWLRQ LQ DFFRUGDQFH ZLWK WKH QDWLRQDO VWDQGDUGV must be carried out annually by a technical expert. If used IUHTXHQWO\ XQGHU D IXOO ORDG WKHVH LQVSHFWLRQV FDQ EH LPSOHmented regularly. We also recommend a crack test every two years ‡ WKH SDUWV PXVW EH IUHH IURP RLO GLUW DQG UXVW IRU LQVSHFWLRQ DQG FUDFN WHVW $GHTXDWH FOHDQLQJ SURFHGXUHV DUH WKH RQHV which do not overheat, hide failures in surface and cause hydrogen embrittlement or stress crack corrosion ‡ GXULQJ LQVSHFWLRQ FKHFN DOO SDUWV ZKLFK FDQ LQIOXHQFH VDIHW\ and function, e.g.: - cracks, notches, deformation, noticeable signs of excessive heat DEUDVLRQ UHVS FRUURVLRQ RI PRUH WKDQ RI WKH cross section
$FFRUGLQJ WR $QQH[ ,, $ RI WKH 0DFKLQHU\ 'LUHFWLYH (* and Machinery Safety Regulation 2010 for lifting device:
In case of doubt, if the lifting points are damaged, stop using them and have them examined by an expert. Repairs: ‡ PDLQWHQDQFH RI WKH OLIWLQJ SRLQWV VKRXOG RQO\ EH FDUULHG RXW by technical experts ‡ LI VPDOO GHIHFWV OLNH QRWFKHV RU VFRUH PDUNV DUH YLVLEOH \RX FDQ UHPRYH WKHP ZLWK FDUHIXOO\ SROLVKLQJ RU ILOLQJ $IWHU repairs, repairs area must be intergradient, without a sudden change in cross-section. Due to complete elimination of the HUURU PD\ EH WKH FURVV VHFWLRQ E\ QR PRUH WKDQ GHFUHDses ‡ ZHOGLQJ SURFHGXUHV DQG KHDW WUHDWPHQWV DUH SURKLELWHG
Identification: weld-on lifting points PLE pewag profilift eta Authorized person for the configuration of the declaration documents: 5DQNR ,YDQLF SHZDJ DXVWULD *PE+ .DSIHQEHUJ We declare in our sole responsibility that the product mentioned in this certificate fulfills the relevant conditions of the Machinery Directive 2006/42/EG and that the mentioned standards have been applied. In case of any not by pewag approved changes of the product this declaration gets invalid. The following standards were applied: EN 16777-1, DIN ISO 9001 It is a precondition to put the product into service that the instruction for use has been read and understood. .DSIHQEHUJ
SHZDJ DXVWULD *PE+ .DUO 6FKPLG
Exact dimensions can be found on our website www.pewag.com under industrial chains/lifting points.
pewag austria GmbH $ *UD] *DVODWHUQHQZHJ 3KRQH )D[ office@pewag.com, www.pewag.com
Subject to technical modification and printing errors.
Original operating manual for weld-on lifting point profilift eta PLE/N
3