Punkty mocujące pewag PLGW

February 2013

Original operating manual winner profilift

PLGW pewag winner profilift gamma lifting point – Grade 10 These lifting points are designed considering this manual as well as the national regulations for lifting and holding the load.

Read the manual carefully before using the lifting points. The user must have access to the operating manual until withdrawal of the connecting links from service. The manual is updated continuously and valid only in the latest version. The manual is available as a download under the following link: www.pewag.com

Method of lifting No. of legs Angle of inclination

1 0°

Tightening torque [Nm]

1 90°

2 0°

2 90°

2 0°–45°

2 45°–60°

3+4 0°–45°

3+4 45°–60°

2

3+4

asymm.

asymm.

Code

Thread [mm]

PLGW 0,3

M8

800

300

1.600

600

400

300

600

400

300

300

PLGW 0,5

M10

1.100

500

2.200

1.000

700

500

1.000

700

500

500

PLGW 0,7

M12

2.000

700

4.000

1.400

1.000

700

1.400

1.000

700

700

PLGW 1,5

M16

4.000

1.500

8.000

3.000

2.100

1.500

3.000

2.200

1.500

1.500

PLGW 2

M20

4.500

2.000

9.000

4.000

2.800

2.000

4.200

3.000

2.000

2.000

PLGW 3

M24

5.000

3.000

10.000

6.000

4.200

3.000

6.200

4.500

3.000

3.000

PLGW 4

M30

10.000

4.000

20.000

8.000

5.600

4.000

8.200

6.000

4.000

4.000

PLGW 7

M36

15.000

7.000

30.000

14.000

9.800

7.000

14.700

10.500

7.000

7.000

PLGW 9

M42

22.000

9.000

44.000

18.000

12.600

9.000

18.900

13.500

9.000

9.000

PLGW 12

M48

30.000

12.000

60.000

24.000

16.800

12.000

25.000

18.000

12.000

12.000

Can be tightened manually

Load capacity [kg]

Safety factor 4 Attention: Subject to technical changes!

Code

Thread [inch]

Load capacity [lbs]

PLGW U 3/8

3/8"-16

2.400

1100

4.800

2.200

1.500

1.100

2.200

1.500

1.100

1.100

PLGW U 1/2

1/2"-13

4.400

1500

8.800

3.000

2.200

1.500

3.000

2.200

1.500

1.500

PLGW U 5/8

5/8"-11

8.800

3300

17.600

6.600

4.600

3.300

6.600

4.800

3.300

3.300

PLGW U 3/4

3/4"-10

9.900

4.400

19.800

8.800

6.100

4.400

9.200

6.600

4.400

4.400

PLGW U 1

1"-8

11.000

6.600

22.000

13.200

9.200

6.600

13.600

9.900

6.600

6.600

PLGW U 1 1/4

1 1/4"-7

22.000

8.800

44.000

17.600

12.300

8.800

18.000

13.200

8.800

8.800

PLGW U 1 1/2

1 1/2"-6

33.000

15.400

66.000

30.800

21.500

15.400

32.300

23.100

15.400

15.400

PLGW U 1 3/4

1 3/4"-5

48.000

19.800

96.000

39.600

27.700

19.800

41.500

29.700

19.800

19.800

Safety factor 4 Attention: Subject to technical changes!

Original operating manual for lifting point PLGW – Grade 10

1

February 2013

Intended use

Limits of use

Load capacity: working load limit according to test certificate or working load limit table in the given directions of tension – see picture 1.

Admissible operating temperature: -20° to 200° (please note WLL reduction at high temperature).

Impacts: impacts which occur because of e.g. acceleration during lifting and lowering can be unconsidered.

Other: Lifting points have to be mounted only with the included screw. The body is rotatable 360° and must be aligned in the permitted direction of tension before use.

When lifting points are used under other conditions than the one mentioned in Intended use (see above), restrictions on used must be applied. ‡ 'R QRW XVH OLIWLQJ SRLQWV LQ FRQQHFWLRQ ZLWK DFLGV EDVHV RU their steams. For application in chemical environments, please contact our technical service ‡ 'R QRW ORDG OLIWLQJ SRLQWV ZKHQ WKH\ FRPH LQWR FRQWDFW ZLWK corners or sharp edges! ‡ 'R QRW OLIW SHRSOH ‡ ,I WKH ORDG GLVWULEXWLRQ LV DV\PPHWULFDO VOLQJ OHJV VXEWHQG GLIferent angles to the vertical), only load the 2-leg sling with the WLL of a 1-leg sling. In the case of a 3- or 4-leg lifting sling, it LV RQO\ DOORZHG WR ORDG LW ZLWK D PD[LPXP :// RI D OHJ OLIWLQJ sling. In case of doubt, it must be supposed that only one of the legs will carry the entire load

Mounting instruction Mounting only by competent authorized person.

Picture 1: permitted

Tool-free assembly and disassembly The cap in pos.1 does not have any contact with the screw (picture 3). ‡ 7KH FDS LV NHSW LQ SRVLWLRQ ZLWK D SDWHQWHG VSULQJ ‡ (\H EROW LV URWDWDEOH

Picture 2: not permitted

Information for use ‡ /LIWLQJ SRLQWV VKRXOG EH XVHG E\ D FRPSHWHQW DXWKRULVHG person ‡ 9LVXDO LQVSHFWLRQ EHIRUH ILUVW XVDJH VHH PDLQWHQDQFH instruction) ‡ %HIRUH HYHU\ XVDJH FKHFN IRU GDPDJHV RQ VFUHZ DQG WKUHDG – lifting points must be rotatable ‡ /RDG RQO\ LQ WKH VSHFLILHG GLUHFWLRQ VHH SLFWXUH ZLWK WLL acc. to table ‡ 0DNH VXUH EHIRUH HDFK XVH WKDW WKH OLIWLQJ SRLQW LV KDQG WLJKW (by the lock system or an Allen key) ‡ 3OHDVH QRWH UHVWULFWLRQ LQ DSSOLFDWLRQ IRU HYHQWXDOO\ DSSHDULQJ difficulties in load ‡ &RQQHFWHG OLIWLQJ JHDU H J KRRN PXVW EH IOH[LEOH LQ WKH ULQJ ‡ /LIWLQJ SRLQWV PXVW EH VWRUHG LQ D FOHDQ DQG GU\ DUHD ‡ 3/*: OLIWLQJ SRLQWV DUH QRW GHVLJQHG WR EH URWDWHG XQGHU load Attention: ‡ 'R QRW RYHUORDG OLIWLQJ SRLQWV $ IDOOLQJ GRZQ ORDG PD\ OHDG WR injuries or death! ‡ 'R QRW XVH GDPDJHG OLIWLQJ SRLQWV VHH PDLQWHQDQFH LQVWUXFtion) – they can fail in operating conditions – load can fall down!

The cap in pos. 2 has contact with the screw (picture 4). ‡ 7KH FDS LV NHSW LQ SRVLWLRQ ZLWK D SDWHQWHG VSULQJ ‡ (\H EROW LV QRW URWDWDEOH L H WKH IDVWHQLQJ WRUTXH LV WUDQVPLWWHG WR the screw and thus the eye bolt can be (re)assembled

Picture 4

Picture 3

‡ 7KH HTXLSPHQW ZKHUH WKH OLIWLQJ SRLQWV DUH PRXQWHG RQ KDV WR PHHW WKH UHTXLUHPHQWV RI WKH 0DFKLQHU\ 'LUHFWLYH (& ‡ &KRRVH DGMXVWPHQW RI OLIWLQJ SRLQWV VR WKDW \RX KDYH D V\PPHtric load. Center of gravity must be under the lifting point ‡ 7KH EDVH PDWHULDO PXVW EH RI VXIILFLHQW VWUHQJWK WKDW WKH IRUFH induced can be absorbed without deformation ‡ &KRRVH OLIWLQJ SRLQWV ZLWK DGHTXDWH ://V ² VHH WDEOH ‡ 7KH VFUHZLQJ DUHD PXVW EH IODW DQG EH SURYLGHG ZLWK D GLDPHter not smaller than the bottom part of the lifting point

Demanding conditions Temperature

below -40°C

-40°C to -20°C

-20°C to 200°C

200°C to 250°C

250°C to 300°C

above 350°C

Load factor

not permissible

0,8

1

0,8

0,75

not permissible

Shock

slight shocks

medium shocks

strong shocks

Load factor

1

0,7

not permissible

* use at temperatures below -40°C and above 350°C is forbidden!

2

Original operating manual for lifting point PLGW – Grade 10

February 2013

7KH WKUHDGHG KROH ZLWK DGHTXDWH GHSWK PXVW EH LQ WKH PLGGOH DQG LQ D VTXDUH WR HQVXUH WKDW WKH VFUHZ FDQ EH VFUHZHG LQ correctly (blind hole) ‡ 0LQLPXP VFUHZ SHQHWUDWLRQ [ 0 LQ VWHHO 0 WKUHDG VL]H H J 0 PP

[ 0 LQ FDVW VWHHO [ 0 LQ DOXPLQXP ‡ 7KUHDGHG KROH PXVW EH FOHDQHG EHIRUH VFUHZLQJ ‡ 3/*: OLIWLQJ SRLQWV FDQ DOVR EH IL[HG ZLWK DQ $OOHQ NH\ ‡ ,I QHFHVVDU\ H J LI YLEUDWLRQV RFFXU XVH OLTXLG WKUHDG adhesives (please note manufacturer’s instructions) ‡ 0DNH VXUH WKDW WKH DGMXVWPHQW RI WKH OLIWLQJ SRLQW ZLOO QRW OHDG to improper loading, e.g. if: - There is no possibility to align in the direction of tension - The direction of tension is not in the foreseen area acc. to picture 1 ‡ 8VH RQO\ SHZDJ RULJLQDO SDUWV ² UHFRJQL]DEOH E\ WKH PDUNLQJ (WLL, thread) ‡ ,W LV QRW DOORZHG WR PRGLI\ WKH OLIWLQJ SRLQW H J ZHOGLQJ heat treatments and surface treatments (galvanising) are prohibited. Also shortening of screw is forbidden ‡ 0RXQW RQO\ OLIWLQJ SRLQWV IUHH IURP GHIHFWV ‡ &KHFN XVHG OLIWLQJ SRLQWV DFF WR PDLQWHQDQFH LQVWUXFWLRQ before application ‡ $IWHU DVVHPEOLQJ OLIWLQJ SRLQWV PXVW EH DEOH WR URWDWH SURSHUO\ ‡ 'R QRW XVH DQ\ H[WHQVLRQ ZKHQ DVVHPEOLQJ

Maintenance, Checks, Repairs ‡ $Q LQVSHFWLRQ LQ DFFRUGDQFH ZLWK WKH QDWLRQDO VWDQGDUGV PXVW EH FDUULHG RXW DQQXDOO\ E\ D WHFKQLFDO H[SHUW ,I XVHG IUHTXHQWO\ XQGHU D IXOO ORDG WKHVH LQVSHFWLRQV FDQ EH LPSOHmented regularly. We also recommend a crack test every two years. The screw must be taken out from the body ‡ 7KH SDUWV PXVW EH IUHH IURP RLO GLUW DQG UXVW IRU LQVSHFWLRQ DQG FUDFN WHVW $GHTXDWH FOHDQLQJ SURFHGXUHV DUH WKH RQHV which do not overheat, hide failures on surface and cause hydrogen embrittlement or stress crack corrosion ‡ 'XULQJ LQVSHFWLRQ FKHFN DOO SDUWV ZKLFK FDQ LQIOXHQFH VDIHW\ and function, - e.g.: - Cracks, notches, deformation, noticeable signs of H[FHVVLYH KHDW - Abrasion resp. corrosion of more than 10% of the cross section

Repairs: ‡ 0DLQWHQDQFH RI WKH OLIWLQJ SRLQWV VKRXOG RQO\ EH FDUULHG RXW E\ WHFKQLFDO H[SHUWV ‡ ,I VPDOO GHIHFWV OLNH QRWFKHV RU VFRUH PDUNV DUH YLVLEOH WKH\ can be carefully removed by using grinders or files. The repaired area has to merge smoothly without sudden changes of the cross-section. When repairing, the cross section must not decrease of thickness by more than 5% ‡ :HOGLQJ SURFHGXUHV DQG KHDW WUHDWPHQWV DUH SURKLELWHG (DFK 3/*: OLIWLQJ SRLQW LV PDUNHG ZLWK D XQLTXH QXPEHU ([DFW GLPHQVLRQV FDQ EH IRXQG RQ RXU ZHEVLWH www.pewag.com under industrial chains/lifting points.

Declaration of conformity $FFRUGLQJ WR $QQH[ ,, $ RI WKH 0DFKLQHU\ 'LUHFWLYH (* and Machinery Safety Regulation 2010 for lifting devices: Description/ Denomination: Lifting points PLAW pewag ZLQQHU SURILOLIW DOSKD 3/%: SHZDJ ZLQQHU SURILOLIW EHWD PLGW pewag winner profilift gamma.

Identification: /LIWLQJ SRLQWV 3/$: OLIWLQJ SRLQWV 3/%: RU OLIWLQJ SRLQWV 3/*: Authorized person for the configuration of the declaration documents: Ranko Ivanic, pewag austria GmbH, 8605 Kapfenberg We declare in our sole responsibility that the product mentioned in this certificate fulfills the relevant conditions of WKH 0DFKLQHU\ 'LUHFWLYH (* DQG WKDW WKH PHQWLRQHG standards have been applied. In case of any not by pewag approved changes of the product this declaration gets invalid.

The following standards were applied: (1 ',1 ,62 It is a precondition to put the product into service that the instruction for use has been read and understood.

Kapfenberg, 2013-02-01

pewag austria GmbH Karl Schmid

In case of doubt, if the lifting points are damaged, stop using WKHP DQG KDYH WKHP H[DPLQHG E\ DQ H[SHUW

pewag austria GmbH $ *UD] %DKQKRIJÂ UWHO 3KRQH )D[ office@pewag.com, www.pewag.com

Subject to technical modification and printing errors.

Original operating manual for lifting point PLGW – Grade 10

3