June 2013
Originalbetriebsanleitung winner / winner pro
AGWW and AGWP Load distributor These AGWW and AGWP Load distributors are designed for the assembly of chain slings and after reading the operating manual as well as the current national norms for lifting and transporting purposes. This product meets the requirements of the EU Machinery Directive 2006/42/EC and is only to be used when taking into consideration the declaration of incorporation and after reading and understanding the operating manual. The operating manual must always be available to the user until the load distributors are discarded. It is updated continuously and is only valid in its latest version, which can be downloaded from the following link www.pewag.com.
4-Strang Gehänge mit AGWW Ausgleichswippe
4-Strang Gehänge mit AGWP Ausgleichswippe
Code
Connex*
Working load limit 0°–45° [kg]
Working load limit 45°–60° [kg]
a [mm]
[mm]
[mm]
[mm]
[mm]
[kg/pc.]
AGWW 5/6
CW 8
2.000
1.400
148
16
22
11
9
0,54
AGWW 7/8
CW 10
3.550
2.500
210
22
25
15,5
14
1,75
AGWW 10
CW 13
5.600
4.000
180
25
32
23
15,5
1,56
AGWW 13
CW 16
9.500
6.700
240
32
40
27
20
3,60
AGWW 16
CW 19/20
14.000
10.000
300
40
50
32
25
7,18
d1
d2
h
h1
Weight
* Please use this connex to assemble the load distributor onto the master link assembly Static test coefficient = 2,5 x the WLL of each section of the sling; Safety factor = 4
Code
Connex*
Working load limit 0°–45° [kg]
Working load limit 45°–60° [kg]
a [mm]
[mm]
[mm]
[mm]
[mm]
[kg/pc.]
AGWP 7/8
CWP 10
4.250
3.000
210
22
25
15,5
14
1,75
AGWP 10
CWP 13
7.100
5.000
180
25
32
23
15,5
1,56
d1
d2
h
h1
Weight
* Please use this connex to assemble the load distributor onto the master link assembly Static test coefficient = 2,5 x the WLL of each section of the sling; Safety factor = 4
Original operating manual for pewag winner and winner pro AGWW and AGWP Load distributor
1
June 2013
pewag winner load capacities I-leg chains
Safety-
II-leg chains*
III- + IV-leg chains*
Endless
factor 4
Loop chains*
chain slings
Angle of in-
-
-
up to 45°
45°–60°
up to 45°
45°–60°
up to 45°
45°–60°
clination β
up to
45°–60°
-
up to 45°
0°–45°
45°
Load factor
1
0,8
1,4
1
1,12
0,8
2,1
1,5
2,8
2
1,6
1,4
2,1
800
1.400
1.000
1.120
800
2.000
1.500
2.800
2.000
1.600
1.400
2.000
640
1.120
800
900
640
1.600
1.180
-
-
1.250
1.120
1.600
1.400
1.120
2.000
1.400
1.600
1.120
3.000
2.120
4.000
2.800
2.240
2.000
3.000
6
1.120
900
1.600
1.120
1.250
900
2.360
1.700
-
-
1.800
1.600
2.360
WIN 7
7
1.900
1.500
2.650
1.900
2.120
1.500
4.000
2.800
5.300
3.750
3.000
2.650
4.000
Ni 7 G8
7
1.500
1.200
2.120
1.500
1.700
1.200
3.150
2.240
-
-
2.500
2.120
3.150
WIN 8
8
2.500
2.000
3.550
2.500
2.800
2.000
5.300
3.750
7.100
5.000
4.000
3.550
5.300
Ni 8 G8
8
2.000
1.600
2.800
2.000
2.240
1.600
4.250
3.000
-
-
3.150
2.800
4.250
WIN 10
10
4.000
3.150
5.600
4.000
4.250
3.150
8.000
6.000
11.200
8.000
6.300
5.600
8.000
Ni 10 G8
10
3.150
2.500
4.250
3.150
3.550
2.500
6.700
4.750
-
-
5.000
4.250
6.700
WIN 13
13
6.700
5.300
9.500
6.700
7.500
5.300
14.000
10.000
19.000
13.200
10.600
9.500
14.000
Ni 13 G8
13
5.300
4.250
7.500
5.300
5.900
4.250
11.200
8.000
-
-
8.500
7.500
11.200
WIN 16
16
10.000
8.000
14.000
10.000
11.200
8.000
21.200
15.000
28.000
20.000
16.000
14.000
21.200
Ni 16 G8
16
8.000
6.300
11.200
8.000
9.000
6.300
17.000
11.800
-
-
12.500
11.200
17.000
WIN 19
19
14.000
11.200
20.000
14.000
16.000
11.200
30.000
21.200
-
-
22.400
20.000
30.000
Ni 19 G8
19
11.200
8.950
16.000
11.200
12.500
8.950
23.600
17.000
-
-
18.000
16.000
23.600
WIN 22
22
19.000
15.000
26.500
19.000
21.200
15.000
40.000
28.000
-
-
30.000
26.500
40.000
Ni 22 G8
22
15.000
12.000
21.200
15.000
17.000
12.000
31.500
22.400
-
-
23.600
21.200
31.500
WIN 26
26
26.500
21.200
37.500
26.500
30.000
21.200
56.000
40.000
-
-
42.500
37.500
56.000
Ni 26 G8
26
21.200
16.950
30.000
21.200
23.700
16.950
45.000
31.500
-
-
33.500
30.000
45.000
WIN 32
32
40.000
31.500
56.000
40.000
45.000
31.500
85.000
60.000
-
-
63.000
56.000
85.000
25.200
67.000
47.500
-
-
50.000
45.000
67.000
Endless
Loop chains*
Code
d
Load capacity [kg]
WIN 5
5
1.000
Ni 5 G8
5
800
WIN 6
6
Ni 6 G8
pewag winner pro Ni 32 G8 32 31.500 25.200Tragfähigkeiten 45.000 31.500 35.200 pewag winner pro load capacities I-leg chains
Safety-
II-leg chains*
III- + IV-leg chains*
factor 4
chain slings
Angle of in-
-
-
up to 45°
45°–60°
up to 45°
45°–60°
up to 45°
45°–60°
clination β
up to
45°–60°
-
up to 45°
up to 45°
45°
Load factor
1
0,8
1,4
1
1,12
0,8
2,1
1,5
2,8
2
1,6
1,4
2,1
1.900
3.350
2.360
2.650
1.900
5.000
3.550
6.700
4.750
3.750
3.350
5.000
1.500
2.650
1.900
2.120
1.500
4.000
2.800
5.300
3.750
3.000
2.650
4.000
1.500
1.200
2.120
1.500
1.700
1.200
3.150
2.240
-
-
2.500
2.120
3.150
8
3.000
2.360
4.250
3.000
3.350
2.360
6.300
4.500
8.500
6.000
4.750
4.250
6.300
WIN 8
8
2.500
2.000
3.550
2.500
2.800
2.000
5.300
3.750
7.100
5.000
4.000
3.550
5.300
NI 8
8
2.000
1.600
2.800
2.000
2.240
1.600
4.250
3.000
-
-
3.150
2.800
4.250
WINPRO 10
10
5.000
4.000
7.100
5.000
5.600
4.000
10.600
7.500
14.000
10.000
8.000
7.100
10.600
WIN 10
10
4.000
3.150
5.600
4.000
4.250
3.150
8.000
6.000
11.200
8.000
6.300
5.600
8.000
NI 10
10
3.150
2.500
4.250
3.150
3.550
2.500
6.700
4.750
-
-
5.000
4.250
6.700
WINPRO 13
13
8.000
6.300
11.200
8.000
9.000
6.300
17.000
11.800
-
-
12.500
11.200
17.000
WIN 13
13
6.700
5.300
9.500
6.700
7.500
5.300
14.000
10.000
-
-
10.600
9.500
14.000
NI 13
13
5.300
4.250
7.500
5.300
5.900
4.250
11.200
8.000
-
-
8.500
7.500
11.200
Code
d
Load capacity [kg]
WINPRO 7
7
2.360
WIN 7
7
1.900
NI 7
7
WINPRO 8
* These loads can be lifted if the loading on each chain leg differ a maximum of 10% from each other. This corresponds to an angle of inclination diffence of 6° between 0°-45° and 3° between 45°-60° (see BGR 500). If the angle of inclinations differ more than 15° from each other, the working load limit must be reduced by 20% - see EN 818-6.
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Original operating manual for pewag winner and winner pro AGWW and AGWP Load distributor
June 2013
Reduction factors pewag winner G10 Temperature*
-40°C to 200°C
above 200°C to 300°C
above 300°C to 380°C
Reduction factor
1
0,9
0,75
Asymmetric load distribution
The WLL has to be reduced by at least 1 leg. In case of doubt only consider 1 leg as load-bearing.
Impact loading
slight impacts
medium impacts
strong impacts
created, for example, when accelerating during the lifting or lowering movement
created, for example, when the chain is loaded but it slips while adjusting to the shape of the load
created, for example, when the load falls onto an unloaded chain
1
0,7
not permissible
Reduction factor
* The use at temperatures below -60°C and above 300°C is forbidden!
Reduction factors pewag winner pro G12 Temperature*
-60°C bis 200°C
über 200°C bis 300°C
über 300°C
Reduction factor
1
0,6
verboten
Asymmetric load distribution
The WLL has to be reduced by at least 1 leg. In case of doubt only consider 1 leg as load-bearing.
Impact loading
slight impacts
medium impacts
strong impacts
created, for example, when accelerating during the lifting or lowering movement
created, for example, when the chain is loaded but it slips while adjusting to the shape of the load
created, for example, when the load falls onto an unloaded chain
1
0,7
not permissible
Reduction factor
* The use at temperatures below -60°C and above 300°C is forbidden!
Conditions of use Use purposes: these AGWW and AGWP Load distributors are designed to equalise length tolerances of the chain legs in IV-leg chain slings, as well as any inaccuracies in the lifting point distribution. Should this be achieved, then all 4 chain legs can carry the load and the working load limit can be increased (see table below). These load distributors can also be assembled on II-leg chain slings. If two II-leg chain slings are used at the same time and one of them is provided with a load distributor, then the system can be considered as a IV-leg chain sling where all 4 legs carry the load. Attention! In such cases, the angle of inclination must not exceed 45° due to the crane hook. If all 4 leg chain legs carry the load, the lifting process must be assessed by an expert in order to avoid overloading. Therefore, please take into consideration the following points: BGR 500: if the loading on each chain leg differs a maximum of 10% from each other, it can be unconsidered this is the case when the angles of inclination differ from each other as follows: Angles of inclination up to 45° - difference of max. 6° Angles of inclination up to 60° - difference of max.3° EN 818-6: the load can still be rated as symmetrical if all of the criteria listed above are satisfied: - The load is lower than 80% of the marked working load limit - The angle of inclination of all legs are not smaller than 15° - The angles of inclination must not differ more than 15° from each other - With III- and IV-leg chain slings, the angles are, viewed in plan, within 15° to each other Load: the load must only act on the bows with a maximum working load limit described in the table above. The load distributors must be completely aligned in the load direction. Admissible operating temperature: see table above. Impacts: the load must be applied without any impact or shock loading
• These load distributors must only be used by competent personnel • These load distributors must be checked before each use for visible signs of damage
Restrictions of use Under certain conditions, the use of AGWW/AGWP Load distributors is restricted (see table below). The table below describes certain loads with their corresponding reduction factors. Safe working load values can be calculated by multiplying the working load limit with the reduction factor defined in the table. If more restrictions of use are applicable during a lifting process, all corresponding reduction factors must be taken into account. All instructions given in this operating manual assume the absence of extremely dangerous conditions. Such extremely dangerous conditions include offshore activities, lifting of people and potentially dangerous loads, such as liquid metals or nuclear material. In these cases, the admissibility and extent of the risks are to be assessed by pewag.
Reasonably foreseeable misuse AGWW and AGWP Load distributors are not designed to be used with food, cosmetics or pharmaceutical products, and must not be subjected to severe corrosive influences (e.g. acids, sewage…). They must not be used in explosion-protected areas or exposed to the fumes released by acids or chemicals. They also must not be used under other circumstances as the one described in Conditions of use and Restrictions of use – e.g. transverse or flexural loading. Do not apply any surface coating procedure with damaging effects on the materials (e.g. hot galvanizing or electrogalvanizing) and do not subject them to heat, welding or drilling processes.
Original operating manual for pewag winner and winner pro AGWW and AGWP Load distributor
3
June 2013
Assembly instructions The assembly process may only be executed by a qualified person. AGWW and AGWP Load distributors are attached on the bow to the chain or master link by means of Connex connecting links (see table above) Master link: AGWW 5/6: VW 6 / VMW 6 / VAW 6/7 AGWW 7/8: VW 7/8 / VMW 10 / VAW 10 AGWW 10: VW 13 / VMW 13 / VAW 13 AGWW 13: VW 16 / VMW 16 / VAW 16 AGWW 16: VW 19/20 / VMW 19/20 / VAW 19/20 AGWP 7/8: VMWP10 / 7/8 AGWP 10: VMWP - / 13 The assignment of the right chain dimension is determined by the product code (e.g. AGWW 5/6) and the grade (10), with which the load distributors are also marked. For example, AGWW 5/6 must be used with WIN 5 mm or WIN 6 mm chains. 5 or 6 indicates the diameter of the material which the chains are made of, 10 points out the grade. AGWP Load distributors in Grade 12 can also be used when assembling winner chain slings (Grade 10) as long as a misinterpretation of the right WLL by the user is excluded – e.g. by means of a unified coloration and correct identification. The weakest part will determine the working load limit. The lifting accessory into which the load distributor is to be incorporated must be declared in conformity with the provisions of the Directive 2006/42/EC. Defective load distributors must not be assembled and used ones must be inspected before the assembly process as described below under the section Maintenance, Inspections and Repairs.
Safety precautions to be taken by the user Gloves must always be worn when using this product. When conditions with restrictions of use take place, working load limit values must be reduced by the above reduction factors in order to assure the required security level.
of overloading or other extraordinary events, take the lifting assembly out of service for inspection or repair by a qualified person.
Maintenance, Inspections and Repairs Maintenance: AGWW and AGWP Load distributors shall be cleaned regularly, dried when in contact with wet atmospheres and protected from corrosion, e.g. lightly oiled. Inspections: these load distributors need to be inspected in a clean condition – they must not contain oil, dirt or rust. Painting is only permissible if an evaluation of the load distributor condition is possible. When cleaning, do not subject the load distributors to processes which cause material embrittlement (e.g. pickling), overheating (e.g. flame cleaning), material abrasion (e.g. sand blasting), etc. Surface cracks or other defects must not be covered. The load distributors must be checked before each use for visible signs of damage. Once a year an inspection must be carried out by a competent person. However, this period must be shortened in view of the conditions of use – e.g. because of frequent use with maximum load capacity or under conditions with restrictions of use, wear or corrosion. It is recommended to subject AGWW/AGWP Load distributors every two years to a crack test. There are different ways of crack testing: subjecting the load distributor to a load test with 1.5 times the working load limit, followed by a visual inspection, a magnetic crack test or a dye-penetration method. Withdrawal: • Broken parts, deformation, notches, cracks of all types • Signs of heat (e.g. discoloration or coating-burn off) • In the case of doubts about the safety and correct functioning of the load distributor • Unrecognizable identification marking • If wear or excessive corrosion occurs and the tolerable change of measurement is transgressed (see following table)
Maß
Zulässige Änderung
h / h1
-10%
Verbiegung
Max 3°
Residual risks Overloading because of exceeding the working load limit or not reducing the working load limit when influences under severe conditions such as temperature, asymmetry, edge load or impact occur, can lead to failure of the load distributor. Other factors are unsatisfactory adjustment, transgression of the permitted angle of inclination, high vibrations with heavy loads, transverse loading, and the use of uninspected load distributors. In such cases, the load could fall causing injuries or fatalities among the workers who operate and work in the danger zone of the lifting equipment.
How to act in case of accidents or damages
Due to their load special design, these load distributors have an important advantage: If one the sides of the load distributor is worn, it can be turned by 180° and used on the other side (see figures below). Wear
Under no circumstances shall force be used in order to avoid damages. After deformation of the load distributor because
4
Original operating manual for pewag winner and winner pro AGWW and AGWP Load distributor
Plate turned by 180°
June 2013
Repair: these load distributors are only to be repaired by a qualified person. Welding, heat treatments, as well as the straightening of bent AGWW/AGWP Load distributors are not permitted. Inspections and repairs have to be documented and the corresponding reports have to be retained during the service life of the load distributor.
Storage pewag AGWW and AGWP Load distributors shall be stored cleaned, dried, protected from corrosion, e.g. lightly oiled. While stored, they must not be exposed to corrosive, mechanical or thermal influences.
Declaration of incorporation In accordance with the requirements established in Annex II, part B, of the EU Machinery Directive 2006/42/EC for components in lifting accessories: This is to inform you that the product mentioned in this original operating manual is designed to be incorporated in lifting accessories complying with all essential requirements of the EU Machinery Directive 2006/42/EC. This product must not be put into service until the final lifting accessory into which it is to be incorporated has been declared in conformity with the provisions of the Directive 2006/42/EC. Moreover, it is a precondition that this operating manual has been read and understood. This declaration has no legal effect if any changes to the product are introduced without pewag’s approval. Following essential safety and health requirements of Annex I of the Directive are applied and fulfilled: 1.1.3, 1.3.4, 1.5.4, 4.1.2.3, 4.1.2.5, 4.3, 4.4.1. Additionally, we declare that the relevant technical documentation is compiled in accordance with part B of Annex VII and will be transmitted electronically due to a well-founded request by the national competent authority. The person authorised to compile the technical documentation: DI Bernhard Oswald; Mariazeller StraĂ&#x;e 143; A-8605 Kapfenberg Kapfenberg, 1st of february 2013 pewag austria GmbH Stefan Duller
pewag austria GmbH A-8020 Graz, BahnhofgĂźrtel 59, Phone: +43 316 6070-0, Fax: +43 316 6070-100 office@pewag.com, www.pewag.com
Technical changes and misprints are subject to alteration.
Original operating manual for pewag winner and winner pro AGWW and AGWP Load distributor
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