g1400hp-user-manual

Goltens

INSTRUCTION MANUAL AND SPAREPART LIST

Oslo AS

FOR GOLTENS HIGH PRESSURE PUMP TYPE G1400 HP Technical information Weight: Dimension: Max oil pressure rating (2 minutes): Max continuous working (pressure/automatic): Max air drive pressure: Working ratio air: oil Output flow against 0 bar (kp/cm2):

Strømsveien 195-197, 0668 Oslo, Norway Tel: +47 22 88 39 30. Fax: +47 22 88 39 31 E-mail: oslo@goltens.com Web: http://www.goltens.com

approx. 15 kg 420 x 280 x 220 1400 bar 1050 bar 8 bar (Kp/cm2) 1:188 0,5 litre/min.

Part list air driven hydraulic pump M-188 Ordering code: 72-10 XX (XX = pos.no.) Example pos. 16: 72-1016 72-1079: Packingset air: 21, 22, 23, 24, 26, 29, 31, 33, 34, 36, 39 72-1080: Packingset hydr.: 44, 49, 49B, 50, 53, 61, 61B. 72-1001 Hand pump kit (sold complete only)

72-1077 Outlet valve

72-1078 Relief valve (sold complete only)

72-1076 Inlet valve 2

ITEM (Before 1975)

ITEM (After 1975)

DESCRIPTION

ITEM (Before 1975)

ITEM (After 1975)

DESCRIPTION

721001A

721001A 721011 721012 721014 721015 721016 721017 721018 721019 721020 721021 721022 721023 721024 721025 721026 721027 721028 721029 721030 721031 721032 721033 721034 721036 721037 721038 721040

Hand pump kit Lock washer Nut Screw Lock washer Exhaust cap Exhaust cap Muffler plate Sleeve Spool O-ring O-ring O-ring O-ring Plug O-ring, 814-3 Spring Valve pilot O-ring Tube O-ring Air cap O-ring O-ring O-ring O-ring Air piston w/plunger Spring support

40 36

721041 721042 721043 721044 721048 721049 721049 B 721050 721051 721053 721054 721056 721057 721059 721060 721061 721061 B 721068 721069 721072 721075 721076 721077 721078 721079 721080

Return spring Air barrel Fitting O-ring Spacer Bearing Back up Seal Outlet fitting O-ring Spring Shank Ring Spring Ball Seat Seat Ball Ball O-ring Body Inlet value Outlet value Relief valve Packing set air Packing set hydr.

2 3 13 14 4 26 1 25 5 27 6 7 8 9 10 11 12 34 32 31 33 38 39

20 18 16 17 45

41

19

Part list G 1400 HP Ordering code: 72-11XX (XX=pos.no.)

Example pos. 16: 72-1116

3

ITEM

DESCRIPTION

ITEM

DESCRIPTION

72-1101 72-1101A 72-1101B 72-1101C 72-1101D 72-1102 72-1103 72-1105 72-1106 72-1107 72-1109 72-1110 72-1111 72-1111A 72-1112 72-1113 72-1114 72-1115 72-1116 72-1117 72-1118 72-1119 72-1120 72-1121 72-1122 72-1122B 72-1123 72-1124 72-1125 72-1126 72-1127 72-1127A 72-1127B 72-1127C 72-1128 72-1129 72-1130 72-1130A 72-1131 72-1131A 72-1132 72-1133 72-1137 72-1138 72-1139 72-1140 72-1141 72-1142 72-1143

Valve 120A Nut Washer Adapter HP tube Adapter Ring Plate Adapter Tube Washer Screw Manifold 6800 Manifold 8430 Screw HP tube Quick coupling oil male Adapter HP tube Lock-nut Suction pipe Washer Sounding rod Gasket Filter Screws (2 pcs) HP hose 3 m Gasket Handle Screw Clips Screw Screw Nut Screw Screw Air pressure plate Plate push/pull Air pressure regulator Ring Nipple Elbow Screw Bracket Quick coupling air male Quick coupling air female Elbow Tube Elbow

72-1144 72-1145 72-1146 72-1147 72-1148 72-1149 72-1150 72-1151 72-1152 72-1152A 72-1152B 72-1153 72-1154 72-1154A 72-1154B 72-1155 72-1159 72-1160 72-1162 72-1163 72-1164 72-1166 72-1167 72-1168 72-1170 72-1172 72-1173 72-1174 72-1175 72-1176 72-1176B 72-1176C 72-1177 72-1178 72-1179 72-1180 72-1183 72-1184 72-1185 72-1191 72-1193 72-1194 72-1197 72-1198 72-1183A 72-1184A 72-1184B 72-1184C

Valve air 150A Plate air stop valve Elbow Tube Elbow Elbow Tube Elbow Manometer 0-10 bar Screws (3 pcs) Display pane Plate air/oil pressure Manometer 0-1500 bar M-6800 Screws (3 pcs) Display pane Plate oil pressure Manometer 0-1500 bar M-8430 Air pressure regulator complete Lable Plate max working pressure Plate pure hydraulic oil Quick coupling female Hose 2 m Hose clip Air/hydraulic pump M188 Cabinet Oil tank Pump complete M-8430 Nipple Pump complete M-6800 Pump for exchange Pump for exchange (seawater) HP hose 1,5 M HP hose 6,0 M HP hose 1,0 M HP hose 2,0 M Quick coupling male Quick coupling female HP distributor Gasket Adapter Gasket Screw Screw Enerpac Male Enerpac Female Adapter (HP-hose/female) Adapter (HP hose/male)

4

Instruction manual 1.

Fill oiltank with approx. 4l. pure hydraulic oil through pos. no. 22.

2.

Connect air hose to pos. 39. Max. air pressure 8 bar or 115 PSI.

3.

Circulate oil in pump unit by opening air stop valve pos 44 and oil release valve pos 01.

4.

Preset desired oil pressure with air pressure regulator pos 31 according to corresponding scale on air manometer pos 52. Always preset this lower than the actual needed pressure.

5.

6.

Connect high pressure hose from hydraulic tool to pos. 14, then close oil release valve pos. 01.

7.

Close bleeding screw on hydraulic tool and pressure will rice. Watch oil pressure manometer pos. 54 and make final adjustments with air pressure regulator pos. 31 to obtain the desired oil pressure. The G- pump will now automatically keep the pressure even with a minor leakage in the hydraulic system.

8.

If not sufficent air pressure is available to obtain the desired oil pressure, use the hand pump in addition.

9.

The safety valve is adjusted in accordance with the release pressure shown on the label attached to the back side of G-pump.

10. Pos. 12 is a high pressure outlet for eventual extra manometer or extra high pressure hose.

Thread in bore M 16 x 1,5 with a 5 mm diam. seat 600.

If bleeding is necessary, circulate oil through hydraulic tool and back to oil tank via transparent plastic hose connected to pos. 20 on pump unit.

Oiltype: Hydraulic oil Rando 32.

Your G-pump is a precision tool and we advice you to use and store it accordingly.

Pos. 31. Air regulator.

Pos. 54. High pressure man.

Hand pump.

Pos. 01. Oil release valve Pos. 44. Air stop valve.

Pos. 52. Air pressure man.

Pos. 39. Air connection.

Pos. 20. Return oil connection.

Pos. 70. High pres. pump.

Hand pump lever

Pos. 14. High pressure outlet.

Pos. 12. Extra high pressure outlet.

Pos. 22. filler breather filter

5

Menu

The services listed below are all carried out by in house equipment and expertise. Our management is capable and experienced in tying these services together in small and large projects to suit the owners needs. For other services not listed, we co-operate with specialized companies so the owner can select to have one main contractor to tie the project together.

specialized services

• Crankshaft Grinding • in Situ • in Workshop • Line Boring of Engine Bed Plates

• • • •

Landing Surfaces in Situ Alignment and Chocking Laser based alignment Broken Stud Removal

• • • •

Cylinder Heads Pistons Turbochargers Governors

• • • •

Hydraulic Pumps Fuel equipment Miscellaneous parts Spare parts for Aker cranes

• • • • • • • • •

Automation Systems Electrical Systems Hydraulic Systems Steel Structures Pipelines Blasting & Painting Cleaning Staging Service on Aker cranes (and others)

in Situ or in Workshop reconditioning services

• • • •

Centrifugal Casting of White Metal Bearings Fuel Injectors and Pumps Connecting Rods Exhaust Valves / Seats trading/supply

• • • •

MKK and Alfa Laval Separator Spares Bearings Diesel engine parts Piston Rings repair services

• • • • • • • •

(including voyage repairs)

Diesel Engines Steam Turbines Shaft Lines Propellers & Rudders Winches Valves, Pumps, COW Machines Hatch covers Ro/Ro Equipment

Goltens Bl.nr. 916. PRINFO Kolbotn. 200. 02/06

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