Products Brochure

ProductGuide 2015

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Welcome to Plasma Clean We are one of the UK’s most innovative developers of grease, odour and smoke control technology.

Since 2008, we have been supplying customers in the commercial kitchen, food service, food production, waste, healthcare and HVAC sectors, with a unique range of odour control and air purification systems, both in the UK and around the globe.

Established by scientists at the University of Manchester, our business is underpinned by on-going investment in world-leading research and development, and a ceaseless commitment to quality and reliability.

At it’s heart is our specialist in-house expertise and UK manufacturing capability, which gives us the insight and experience to quickly get to grips with the individual challenges facing our customers across all market sectors.

As well as our own range of market-leading products, we provide an end-to-end air purification and odour control service through our close partnerships with selected filtration companies.

It is a collaborative, customer-focused and research-based approach that puts us at the forefront of innovation in the air management sector.

Contact us today to find out how we can help you resolve your air purification and odour control issues.

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How can we help?

Plasma Clean’s unique range of air purification solutions serve an international client base across the following markets: è Commercial kitchens è Food production è Food preservation and storage è Food waste è Composting è HVAC è Healthcare

What makes us special? ü Our determination to continually innovate - thanks to our specialist in-house expertise ü Our consultative, transparent approach - helping our customers achieve their aims ü Our technology - designed, developed and manufactured in house ü Our commitment to customer care and aftersales support – ensuring long term satisfaction

Plasma Clean are proud to be associated with:

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How does it work?

The Plasma Clean Eliminair features a range of air purification modules specifically designed for the removal of grease, smoke and odour in commercial kitchen ventilation systems.

Whether you are cooking fried chicken, burgers or kebabs in fast food outlets, preparing the finest foods in some of the top hotels and restaurants or operating a food factory, it is clear that no two cooking applications are the same.

This is why Plasma Clean has developed a range of standard modules to provide the best possible solution for your application.

Specification Coil Filters Stainless steel canopy mounted coil filters replace the standard baffle filter and are designed to remove grease and oil from cooking extraction air at the canopy, keeping the extract ductwork virtually free from grease and oil.

With high efficiency primary grease filtration, the servicing and maintenance of downstream equipment is significantly reduced.

Plasma Clean Xtract works by injecting ozone, ions and free radicals into the kitchen extraction ductwork to assist in the cost effective removal of odour.

Sitting outside of the main system flow, the Plasma Clean Xtract is not subjected to contamination and is a low maintenance system.

Electrostatic Precipitators or ESP’s work by ionising and trapping grease and smoke particles onto collector plates. They have a low pressure drop and high particle removal efficiency and can be configured in single, double or even triple pass depending on the nature of the cooking.

The collector plates require periodic cleaning to

maintain the high level of efficiency expected from this equipment.

Techniclean UV-C Filtration system features special UV-C lamps which are used to break down odours and grease in the extract air by the mechanism of photolysis and ozonolysis – combining high power UV-C light with ozone technology. The end products of the destruction of the organic material are carbon dioxide and water vapour.

Catalyst Impregnated Carbon Filters are used to remove excess ozone produced by the Plasma Clean Xtract and TechniClean UV-C filtration for systems located in sensitive areas. Activated carbon can also be used in systems with short duct runs to increase contact time between the odours and ozone.

Optional Extras: Weather proofing for external installation, consisting of an insulated housing to protect from moisture and extremes of temperature. Service and maintenance is required on all Eliminair modules.

Where can you use it?

Benefits

Ducted odour control applications: è Foodservice ventilation è Restaurants and takeaways è Fast food bars è Hotels, schools etc

ü The complete solution for grease smoke and odour control ü No consumable chemicals

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A range of configurations

Coil Filter / Xtract

Coil Filter / ESP / Xtract

Coil Filter / ESP / Xtract / Carbon

Coil Filter / UV-C

Coil Filter / ESP / UV-C /

Coil Filter / ESP / UV-C / Carbon

As well as the configurations above, we can also apply panel, bag and HEPA filters to enhance performance and reduce maintenance requirements.

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How does it work?

The Xtract 2100 works by generating ozone - a superb disinfectant and odour neutraliser. This is injected directly into the ventilation canopy or ductwork of a ventilation system, where the ozone and ions immediately neutralise odours. The treated air is then extracted to the outside.

Specification Unit Specification Power Consumption Power Supply Size HxDxW Weight Construction Installation

Safety

Additional Back Pressure Operation Accessories

Volume Flow Rate: Up to 1.5 m³/s 130W 230V/1ph/50Hz 307x185x343mm 10kg Grade 304 stainless steel Wall or ceiling mounted

Circuit breaker 5A required. Internal airflow proving switch.

Unit to be interlocked with main fan control.

None Fully automatic Xtract 2100 Installation kit

Where can you use it?

Ducted odour control applications: è Food service ventilation è Restaurants and takeaways è Fast food bars è Food waste storage

Benefits ü Low capital and running costs ü Simple installation ü Low maintenance ü No consumable chemicals

ü Compact and lightweight ü Quiet operation ü Environmentally friendly ü Tested to EN13725:2003

Warranty & Maintenance We recommend annual servicing.

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How does it work?

Plasma Clean Coil Filers are designed to capture oil and grease in commercial kitchen extraction canopies.

The filters are designed to capture up to 95% of grease particles, in comparison to 20 - 40% grease capture using more traditional baffle filters.

Specification Unit Specification Model Volume Flow Rate (m³/s) Face Velocity (m/s) Pressure Drop (Pa) Weight (kg) Material Noise (dB) Max Dimensions (HxWxD)

Volume Flow Rate: Up to 10m³/s CF475 0.34

CF375 0.24

4-6 200 < 3 (approx) 304 Stainless Steel 50 150x475x161 150x375x161

Where can you use it?

Ducted odour control applications including; è Foodservice ventilation

è Food production

Benefits ü Low capital and running costs ü Simple installation ü Reduced fire risk ü No consumable chemicals

ü Environmentally friendly ü Tested to EN13725:2003

Warranty & Maintenance We recommend annual servicing.

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How does it work?

The Techniclean UV-C Filtration system uses special UV-C lamps to break down odour and grease in extracted kitchen air by the mechanism of photolysis and ozonolysis. The high power of UV-C light combined with ozone technology makes this product ideal for large commercial applications such as food production factories.

Specification No. of UVC tubes per rack Power Supply

6 or 8

Power consumption per tube Min/ max Maximum relative humidity Pressure drop Safety

Up to 160W

Operation

230V /1ph /50Hz

4/60°C 75%

<50 Pa Flow proving switch, MCB Protection Fully Automatic

Where can you use it?

Ducted odour control applications including; è Restaurants è Hotel Kitchens

è Food Processing è Food Manufacturing

Benefits ü High Power UV-C Technology ü Destroys cooking odours and grease ü Keeps ductwork virtually grease free

üAutomatic operation ü Reduced fire risk ü Reduces duct cleaning frequency

Warranty & Maintenance We recommend annual servicing and a regular maintenance schedule.

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How does it work?

Electrostatic precipitators (ESPs) work by ionising and trapping grease and smoke particles onto collector plates. They remove sub-micron particles by as much as 99.9%. For most applications, we recommend a double-pass system, where exhaust air flows through two sets of ioniser cells and collector plates to ensure maximum efficiency.

Specification Benefits Max. filtration capacity Dimensions

Weight Efficiency of particle removal Material housing Pressure drop (dirty) Power supply Power consumption

PCL 4420: 4420 m³/hr PCL 6630: 6630 m³/hr PCL 4420: 533mm(h) x 1086mm(w) x 635mm(d) PCL 6630: 533mm(h) x 1547mm(w) x 635mm(d) PCL 4420: 80kg PCL 6630: 120kg Single Pass 95% Double Pass 99% Triple Pass 99.9% Epoxy coated steel PCL 4420: 90 Pa PCL 6630: 90 Pa 230Vac/1-ph/50Hz PCL 4420: 100W PCL 6630: 150W

Where can you use it? è Grease and smoke removal from kitchen exhaust è Grease and smoke removal from food production plants

Benefits ü Removal of sub-micron particles by as much as 95% per pass ü Eliminates grease deposition ü Reduces fire risk ü Reduces duct cleaning frequency

Warranty & Maintenance We recommend annual servicing and a regular maintenance schedule.

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Combined Electrostatix with UV-C How does it work?

Plasma Clean offers a range of integrated process technologies for the control of grease, odour and smoke for kitchen ventilation applications. Combining electrostatic precipitation with UV-C light technology results in the highly efficient removal of grease, smoke and odour in a single unit. The result is a cost effective, small footprint solution which is ideal for a wide range of foodservice ventilation applications Benefits

Specification Model Overall Size (HxWxL) Capacity

(95% efficient)

Supply Power Consumption (W) Weight (kg) Pressure Drop

PCL 4420 ESP/UV-C PCL 6630 ESP/UV-C PCL 4420: 533x1086x855 PCL 6300: 533x1547x855 4420 m³/hr 6630 m³/hr PCL 4420/6630: 1 phase /230 Vac/5A/50Hz PCL 4420/6630: Up to 750 PCL 4420: 92 PCL 6630: 145 PCL 4420/6630: 140Pa (Dirty filters)

Where can you use it? è Foodservice ventilation è Restaurants and takeaways è Fast food outlets

è Food processing and manufacturing è Pub chains

Benefits ü Integrated grease, smoke and odour removal ü Keeps extract ductwork virtually grease free ü Reduced fire risk ü Low cost and limited maintenance

ü Ability of heat recover due to grease-free air ü Small footprint

Warranty & Maintenance We recommend annual servicing and a regular maintenance schedule.

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Filters Activated Carbon Filter Activated carbon acts as a sponge for odours. It is used in a wide variety of applications for absorbing odours from the air. However, it will become saturated and less efficient over time, and therefore needs replacing. We recommend using activated carbon filters and Techniclean as part of a combined solution with the Xtract products to increase dwell time, remove residual odours and to enhance odour control on sensitive sites. The ozone generated by the Xtract also prolongs the life of activated carbon filters.

Disposable Panel Filter We supply an extensive range of disposable panel filters, including glass-fibre synthetic and pleated synthetic products. Combining quality and performance at a competitive price, they are made from the highest quality air filtration materials and bonded into water resistant rigid card frames.

The filters are available in efficiencies of G2 to G4 in the pre-filtration range, and F6-F8 in the secondary filter range (EN779:2002).

Bag Filter Our bag filters combine ultra-sonic sealed pockets, aerodynamic air entry and internal wedge spacers. The â&#x20AC;&#x2DC;Superflowâ&#x20AC;&#x2122; series (multilayer synthetic media) is characterised by its extra long service life.

There are six efficiencies available, ranging from G4-F9 to EN779:2002. A bespoke manufacturing service is available to meet the requirements of virtually any installation. All bags are flame retardant to DIN 53438 part F1.

HEPA Filter We supply both conventional and extended surface HEPA Filters, manufactured for use with high flow rates at low initial resistance.

The HEPA Filters range offers high performance at high airflow, which is used in a range of industries from food service ventilation, clean rooms, work benches, personal protection systems and other applications. The productsâ&#x20AC;&#x2122; efficiencies range from H10 to U15 (EN1822).

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How does it work?

The Ambion 25 series is ideal for washroom environments. Disinfecting ambient air and destroying airborne infection and odour with its ioniser, it provides affordable, reliable and supremely effective infection and odour control.

Specification Unit Specification Operation Power Consumption Power Supply Size HxDxL Weight Construction Installation Accessories

Ambion 25-Up to 25m² Adjustable Timer Up to 15W 230V/1ph/50Hz 234x106x165mm 2 kg Grade 304 stainless steel Wall Mounted at height Spare Pre Filters

Where can you use it?

Washroom applications in: è Offices è Hospitals è Schools è Nursing homes

è Childcare facilities è Casinos and airports è Restaurants è Nightclubs and hotels

Benefits ü Low capital and running costs ü Simple installation and maintenance ü Aesthetic design

ü Compact, lightweight and robust ü Quiet operation ü Environmentally friendly

Warranty & Maintenance We recommend annual servicing.

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How does it work?

The Ambion 100 series deodorises and disinfects ambient air and destroys airborne infection by 99.7% with it’s ioniser. Simple to install, with low maintenance and running costs, the Ambion 50 series provides affordable and reliable infection and odour control, making it perfect for a range of applications.

Specification Unit Specification Operation Power Consumption Power Supply Size HxDxL Weight Construction Installation Accessories

Ambion 50-Up to 100m² Adjustable timer Up to 45W 230V/1ph/50Hz 300x100x302mm 4 kg Grade 304 stainless steel Wall mounted at height Spare pre-filters

Where can you use it? è Healthcare sector è Restaurants and takeaways è Food waste areas

è Care homes è Public waiting rooms è Washrooms

Benefits ü Low capital and running costs ü Simple installation and maintenance ü Aesthetic design

ü Compact, lightweight and robust ü Quiet operation ü Environmentally friendly

Warranty & Maintenance We recommend annual servicing.

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How does it work?

The airconex ionises the air inside ducted HVAC systems. The ionised air combats airborne infection and odour. This helps to sanitise the HVAC system by removing micro-organisms such as mould, fungus, bacteria and other viruses commonly associated with ‘sick building syndrome’.

Specification Unit Specification Power Consumption Power Supply Size HxDxL Weight Construction Installation Safety Additional Back Pressure Operation Accessories

Volume Flow Rate: Up to 2 m³/s 30W 230V/1ph/50Hz 307x185x343mm 8kg Grade 304 stainless steel Wall mounted next to ventilation ducting Circuit breaker 5A required.

None Operated via PDS or fan interlock Airconex installation kit

Where can you use it?

HVAC systems in: Shopping malls, offices, hospitals, schools, nursing homes, childcare facilities, casinos, food processing areas and manufacturing plants

Benefits ü Low capital and running costs ü Simple installation ü Low maintenance ü No consumable chemicals

ü Compact and lightweight ü Quiet operation ü Environmentally friendly

Warranty & Maintenance We recommend annual servicing.

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Give yourself peace of mind with a Plasma Clean Service Plan

The Plasma Clean Service Plan will keep your systems performing at their peak. Choose from a bespoke 1, 3 or 5-year service plan designed to cover both planned preventative maintenance and specialist maintenance and repair. We also offer an extended warranty.

With our nationwide network of approved specialists, we provide seamless customer care.

And with our nationwide network of approved specialists, we provide seamless customer care from specification to installation to service.

Service you can trust..

• Great service, great value!

• Maintenance of all makes of equipment • Approved service engineers • Tailor-made service plans • Choose from 1, 3 or 5 years

Call us now on +44 (0)161 443 4125 or email info@plasma-clean.com www.plasma-clean.com

Broadstone Knowledge Mill Broadstone Road Stockport Cheshire SK5 7DL United Kingdom Tel: +44 (0)161 443 4125 E-fax: +44 (0)161 332 7813 E-mail: info@plasma-clean.com Website: www.plasma-clean.com

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The Plasma Clean ‘dots’, the Xtract ‘X’ logo and Ambion are all registered trademarks of Plasma Clean Limited.