Smart Machine Engine(en) by SMIM NFU

Smart Machine Engine

SME

Hamburger 69

HDMI WiFi

Digital I/O, AD

USB

USB ( Micro-B )． microSD．

N.F.U.

Status Display

RJ45

Soft Boot

Boot

The Most Comprehensive Digital Management Program

Smart Machine Engine Smart Machin and Intelligent Manufacturing Research Center

> LIN,SHIH-TING > TSENG,CHENG-CHUNG > CHANG,YUAN-HAN > CHEN,CHENG-HAO > TSAI,CHI-CHANG > CHEN,KAO-CHUANG > WANG,CHAO-SHIH > HUANG,YUNG-I > LIN,CHIEN-AN > HSIEH,CHIA-CHING > CHIU,CHING-YING > CHANG,YU-WEI > CHEN,CHING-TSUNG > HUANG,YUNG-CHUAN > WANG,YEN-CHIEH > LIN,WEN-CHIEN > HSU,CHIA-MING > CHEN,CHIA-HUNG > HSIEH,TUNG-HSING > HUANG,SEN-I > CHANG,HSIU-CHING > HUANG,HSUEH-LIANG > HSIEH,TUNG-HSIEN > SHIH,PEI-YU

Smart Machine Engine Smart Machin and Intelligent Manufacturing Research Center

S m a r t M a c h i n e E n g i n e（ＳＭＥ）I n t r o d u c t i o n S m a r t M a c h i n e S e r v e r（ＳＭＳ） S m a r t M a c h i n e C l i e n t（ＳＭＣ） S m a r t M a c h i n e Ｂｏｘ（ＳＭＢ）

I ntroducti o n of S m a r t M ac h i n e E ng i ne Cloud Network

ERP Monitoring System CNC Monitoring System

PLC Monitoring System

ＳＭＢ

Robot Monitoring System

Product Advantages

ＳＭＢ

1. OPC UA oﬃcially authorizes member and is able to process secondary commercial development. 2. It can support for old machine tools (no Ethernet interface).

I ntro duct i o n of S m a r t M ac h i ne E n g i n e Equipping standardly with whole field utilization rate and reporting system

Customizing OPC Server system

Uploading and downloading various controllersâ&#x20AC;&#x2122; programs (NC programs)

Supporting temperature sensor and IO control board

Secondary developing to various platforms and human machines

Calculating machining components and machining traceability

Backing up Database (black box function)

Increasing the degree of automation in factory rapidly

I ntroducti o n of S m a r t M ac h i n e Box ( Smart M ac hin e E n gin e ) Smart Machine Engine is mainly focusing on integrating existed industry-related technologies, sensors and smart compensation to build smart factories with rapid integration, high intelligence and human resource eﬃciency. Its technical foundation is the integration of the Internet of Things (IoT) and mobile devices, and the use of the German industrial communication protocol OPC UA to connect the major controller brands in series (including Robot, CNC and PLC).

As schematic diagram of the traditional factory shown in the following page, the traditional factory requires a large manpower to monitor the machine all the time, which is hard to control the utilization rate and production schedule, etc. It causes waste of manpower and utilization of machines. Thus, with installing this system, labor costs can be greatly reduced and production quality can be improved.

Currently, Smart Machine Engine supports diﬀerent brands of controller and robotic arm, and PLC. For controllers, it sup-

ports brands of FANUC, HEIDENHAIN, Mitsubishi, SIEMENS, SYNTEC, LNC and ITRI. For robotic arms, it supports brands of FANUC, Delta, LNC, and TOSHIBA. For PLC, it supports brands of Mitsubishi, KEYENCE, Delta, and OMRON.

Temperature, Humidity, Vibration

Old Machine Tools of Fanuc (No Ethernet)

Old Machine Tools of Fanuc (No Ethernet) Ethernet IO Control

Schematic Diagram of the Traditional Factory

Schematic Diagram of the Factory Installed Smart Machine Engine

Most of the commercially available machine networking integration software can only read and write parameters, but cannot integrate external devices. By installing Smart Machine Engine, we can easily make the remote stop, execute programs, integrate sensors (temperature and humidity sensor, vibration), and connect to old machine tools (no Ethernet) without using expensive AD conversion cards. It will reduce a lot of developing time. Also, through the method of machine learning, it can collect data to do feature analysis and to build system module through algorithm in order to develop related services for solving problems in the industry.

Features of S m a r t M a c h i ne E n g i n e

Providing production line information transparently, establishing application services of management and control, and improving the eﬃciency and yield rate of production line

Sensing Devices：Sensing Signals can be conducted by machine external plug-in (supporting 6 brands of CNC controller, 4 brands of Robot controller, and PLC). International Standard：Supporting the international standard OPC UA protocol and supporting multiple third-party software (such as APP, SCADA, and Cloud). Single machine application：Remote I/O control, machining program transmission, compensation feedback, MARCO reading and writing, and expandability of measuring instrument

Utilization Rate Calculation：Machines’status parameter and utilization rate of single machine(oﬄine, Idle, Work, and Alarm)

Advanced Planning and Scheduling (APS)：Supporting to schedule work orders by using genetic algorithm according to three priorities (minimum working-hour, least work-in-process, and least delay) Querying the status of machines instantly

Production Scheduling and Dispatching System

Dispatching orders dynamically

PC/NB

Status of Machines

Mobile device

S M E - S y s t e m S t r u c t u r e SMC - system monitoring

Smartphone, SCADA, HMI

API

Third-party programming languages, such as API C++, JAVA, C#, PHP etc...

OPC UA

SMS

CNC Controller

Robotic Arm Controller

PLC

SMB I/O Control

CNC Machine Tools

Robotic Arm

Customization equipment

Sensor

I ntro duct i o n of S m a r t M ac h i n e Se r ve r

Smart Machine Server is mainly connecting controllers of CNC, Robot, or PLC, and other related sensors through OPCUA speciﬁcation of international communication format to convert into a secure communication mechanism, which providing people to be online at the same time and can be networked on multiple platforms. Through this mechanism, all the equipment in the factory can be connected rapidly and can develop more related application services.

Support CNC Driver 0i-B/0i-C/0i-D 16i 18i 21i 30i/31i/32i （Need to have RJ45 Jack） CNC_NC200 CNC_NC300 CNC_NC310 CNC_NC311 CNC_NC10/30/50 （Need to have RJ45 Jack）

iTNC530 iTNC640 （Need to have RJ45 Jack）

M700/M70 M800/M80 （Need to have RJ45 Jack）

828D（OPCUA） 840D（OPCUA）（Need to have RJ45 Jack）

GMC700 GMC800 GMC701 GMC801 （Need to have RJ45 Jack）

10.116.9 Before 10.116.10~10.116.16 10.116.24~10.116.35 10.116.36 After （Need to have RJ45 Jack）

M6800 （Need to have RJ45 Jack）

Note: The provided functions will be varied depending on the diﬀerent machine tools and lathes.

MTConnect （Need to have RJ45 Jack）

Support Robot Driver Multi-joint type （Need to have RJ45 Jack）

Multi-joint type （Need to have RJ45 Jack）

Support PLC Driver Q series FX series A series

DVP series

Note: The provided functions will be varied depending on the diﬀerent machine tools and lathes.

Multi-joint type （Need to have RJ45 Jack）

Support SCADA HMI ix Series（OPC UA）

B.O.S（OPC UA）

WebAccess（OPC UA）

Support Old CNC Machine Tools RS232 Communication Module

RS232 Communication Module

ADAM 6066 （I/O Card）

Note: The provided functions will be varied depending on the diﬀerent machine tools and lathes.

Support Sensors

◥ Temperature

◥ Electric current

◥ Other related applications

◥ Vibration

◥ Relay

◥ Developed ◥ Developing

Note: The provided functions will be varied depending on the diﬀerent machine tools and lathes.

I n troducti o n of S m a r t M ac h i ne C l i e n t Machines’ Connection Setting

Tool Management

Blade Damage Detection Database Back Up

Power Management Remote Control

tio

io n

Smart S of t ware

Thermal Errors Compensation

App

Advanced Planning and Scheduling (APS)

ing or

Machining Traceability

Mo ni t

g in

li z

Machines’Reports

Se tt

Factory Field

Factory Monitoring

t U

Machine Tools Monitoring Robotic Arm Monitoring PLC Monitoring I/O Monitoring

Detailed Information of Utilization Rate Utilization Rate of Machine Tools

Utilization Rate of Robotic Arm Abnormal Notiﬁcation Collision Detection

I ntro duct i o n of S m a r t M ac h i ne C l i e n t Factory Monitoring

Machine Tool Monitoring

Robotic Arm Monitoring PLC Monitoring I/O Monitoring

Daily utilization rate of machine tool

Daily utilization rate of robotic arm

Status of machines

Machine coordinates

Upload and download NC programs

Abnormal alert

Tool correction

Pitch compensation

Workpiece coordinates

MACRO

Spindle speed

Machine mode

Coordinate information

Operating time

Power-on time

Status of machines

X node Stack lights

Y node

M code (value) I/O Control

D code (value)

Fu nction i n tro d u cti o n of Smart M ac h i n e C l i e nt Home Screen

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Setting

Fu nction i n tro d u cti o n of Smart M ac h i n e C l i e nt Machines Setting

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Factory Monitoring

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machine Tools Controlling-Upload and Download NC programs

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machine Tools Controlling- Workpiece Coordinates

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machine Tools Controlling- Pitch Compensation

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machine Tools Monitoring- Alarm History

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machine Tools Controlling- Tool Correction List

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machine Tools Controlling- Macro

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Robotic Arm Monitoring

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Robotic Arm Monitoring- Programs (Contents)

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Robotic Arm Monitoring- IO Control

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Monitoring- PLC Monitoring

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Monitoring- RS232 Monitoring

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Factory Field Distribution

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Detailed Distribution Chart of Machinesâ&#x20AC;&#x2122;Utilization Rate

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machinesâ&#x20AC;&#x2122;Weekly Reports

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machinesâ&#x20AC;&#x2122;Daily Reports

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machining Traceability APP- History

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Machining Traceability APP- The Present Time

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Production Scheduling System- Statistical Results

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Production Scheduling System- Gantt Chart

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Production Scheduling System- Equipment Maintaining Plan

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Production Scheduling System- Items for Maintaining Equipment

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Production Scheduling System- Equipment Maintenanceâ&#x20AC;&#x2122;s Gantt Chart

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Tool Management System- Spindle Load Monitoring

Fu nction i n tro du cti o n of Smart M ac h i n e C l i e nt Tool Management System- Broken Blade Examining

Speciﬁcati o n of S m a r t M ac h i n e E ng i ne Operation System

Speciﬁcation

Windows Intel

CPU

DDR3 SDRAM

2G/4G

Flash

32G/64G

Communication Interface

RJ-45, HDMI, I/O(5 input/5 output), USB 3.0, USB 2.0

Sensor Power Items

Axis Coordinates

Power-on Time Statistic

Macining Amount Statistic Spindle Speed Feed Rate

Utilization Rate Statistics

Program Upload and Download Image Monitoring

Production Traceability Management

ADC(Temp.), SPI(Vibration), ADC(Microphone).

System Functions

Micro-USB 2.0

PC- Factory Situat ion Room

Mobile Device-Cross-area Monitoring

Yes

Advance Functions

No Yes

Tool Management

Released in 2019

Vibration Status Monitoring

Released in 2019

Temperature Status Monitoring

Released in 2019 Released in 2019

Tool Correction

Released in 2019

Machine Error Compensation Dynamic Scheduling

1. Wireless mode installatio n: Wi-Fi connection needed 3. Run on PC installed with Winodws 7 or later

Installation Environment

Released in 2019

2. Cable mode installation: Wireless router port (2 ea.)

4. Run on Mobile Dev ice insta lled with android 7.0 or later (trial version)

Speciﬁca ti o n o f S m a r t M ac h i n e E ng i ne - E x t e rnal S e n s or De v ice s Vibration Sensor (onboard)

Temperature sensor

Noise card （onboard）

Humidity card (onboard)

Digital I/O IO card

Resolution

13 bits at ±16 g (maintaining 4 mg/LSB scale factor in all g ranges)

Frequency Output Data Rate (kHz) 1

Measurement Resolution

Accuracy (-10℃ to +85℃)

Temp. Range (℃)

0.0625℃

±0.5℃

-55℃ to ＋125℃

2.2k Ohm

16-20 kHz

Microphone sensitivity(1kHz) 52-48 dB

Microphone Impedance Microphone Frequency

Accuracy (more accuracy refers to Ver. 2 ‒ Updated Version) Resolution 12 bits

±3%RH

Voltage Range (V)

Digital Inputs (DI)

Digital Output (DO)

Ver. 1 (Default)

Voltage Range (V) 0‒5

Logic level ( 0 - 5 ) Logic level ( 0 - 5 )

Min.

Quantity of sensors

1（onboard）

Voltage Gain 40(Max.)

Quantity of sensors １

Quantity of channels 4

Quantity of channels

one slot for IO card, IO card (non-onboard) is to extend the DI channel, ADC channel, Counter.

8 8

Max. ８

Quantity １

Co n t a ct I n f o r m a t i on 謝東興 Luc as H s i e h 部經理 M a nag e r

E- mai l ： P 8 5 5 2 0 1 5 @ h ot mai l.com Mobile：0935-597371 T e l ：（ 0 5 ） 6 3 1 - 5 4 0 2 、（ 0 5 ）631-5934 Fax：（05）631-5401 A d d re s s : N o . 6 4 , W un h ua Rd . , H uw e i Town s hip, Yunl i n C oun t y 6 3 2 , Tai w an

CHUEH,WEN-YU LIN,SHIH-TING TSENG,CHENG-CHUNG CHANG,YUAN-HAN CHEN,CHENG-HAO TSAI,CHI-CHANG CHEN,KAO-CHUANG WANG,CHAO-SHIH HUANG,YUNG-I LIN,CHIEN-AN HSIEH,CHIA-CHING CHIU,CHING-YING CHANG,YU-WEI CHEN,CHING-TSUNG HUANG,YUNG-CHUAN WANG,YEN-CHIEH LIN,WEN-CHIEN HSU,CHIA-MING CHEN,CHIA-HUNG HSIEH,TUNG-HSING HUANG,SEN-I CHANG,HSIU-CHING HUANG,HSUEH-LIANG HSIEH,TUNG-HSIEN SHIH,PEI-YU CHAN,PING-CHIH NIEN,SHIH-HSIN KUNG,I-WEI CHANG,Hazel TSAI,MENG-FANG TSAI,LING-YU CHEN,TZU-HUNG CHANG,KAI-WEI HUNG,PO-CHIEH

CHIANG,SHAO-EN LIAO,KENG-CHIANG LIN,SHU-HSUAN HSIEH,MING-SUNG HOU,HSIN-HUNG LIAO,SHANG-KAI YEH,FANG-SHEN

＞LIN,SHIH-TING TSENG,CHENG-CHUNG CHANG,YUAN-HAN CHEN,CHENG-HAO TSAI,CHI-CHANG CHEN,KAO-CHUANG WANG,CHAO-SHIH HUANG,YUNG-I LIN,CHIEN-AN HSIEH,CHIA-CHING CHIU,CHING-YING CHANG,YU-WEI CHEN,CHING-TSUNG HUANG,YUNG-CHUAN WANG,YEN-CHIEH LIN,WEN-CHIEN HSU,CHIA-MING CHEN,CHIA-HUNG HSIEH,TUNG-HSING HUANG,SEN-I CHANG,HSIU-CHING HUANG,HSUEH-LIANG HSIEH,TUNG-HSIEN SHIH,PEI-YU

Smart Machine Engine Smart Machin and Intelligent Manufacturing Research Center

Address: No.64, Wunhua Rd., Huwei Township, Yunlin County 632, Taiwan E-mail：pmc@nfu.edu.tw Tel：０５‒６３１‒５４００ Fax：０５‒６３１‒５４０１