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The Automation, Supply Chain, Reshoring Connection

By David Greenfield

dgreenfield@automationworld.com

Editor-In-Chief/ Director of Content Director of Content

The need to reshore critical manufacturing operations to the U.S. has long been a topic of discussion that’s been reignited recently due to COVID-19 and related supply chain disruptions—and with it the debate over automation and its impact on manufacturing jobs.

John Sheff, director of public and industry affairs at Danfoss—a supplier of industrial power and drives technologies—notes: “The choice we have in front of us is not between automation and jobs, it’s between automation and irrelevance. American industries are not going to compete with overseas factories by manually building products faster. American workers are not going to accept lower wages and a lower standard of living to compete with their overseas counterparts. In fact, it’s logistically impossible to recreate overseas manufacturing models in this country. We simply don’t have enough workers or square footage to replicate overseas manufacturing. The only way for us to compete globally is to outinnovate and out-perform our competitors. If we can shorten supply chains and use domestic suppliers with proximate inventories, our industries will be able to maintain less capital, become more efficient, and decrease transportation costs. These are the little things that, collectively, make a big difference in our overall competitiveness.”

Witnessing—as we all have over the past two years—how disruptions to shipping routes, overseas labor supplies, and trade relationships affected our markets, Sheff says investments in automation make it possible for global manufacturers to build strong domestic supply chains close to their markets and, thereby, offset such disruptions.

He adds that greater use of automation can help reduce the fluctuations in manufacturing employment that have long been a concern of industrial workers—and have kept many potential workers away from the industry.

“When we see a reduction in [manufacturing] activity, in the short-term, manufacturers tend to reduce employee head counts,” says Sheff. “This can be economically dangerous because when we lose a skill; we’ll eventually need to replace it. The flexibility automation provides not only allows production to meet demand with fewer layoffs, but also allows companies to retain their most skilled and innovative workers through economic downturns.”

Sheff says the knock-on effect of using automation to restore more manufacturing operations would shorten supply chains, utilize domestic suppliers with nearby inventories, and allow companies to keep less capital on hand, thereby becoming much more efficient.

“We cannot achieve these important goals without investing in automating our industries,” he says. “Strategic reshoring and industrial automation are, in fact, two sides of the same coin.”

This illustration depicts how supply chain disruptions can a ect net present value by industry vertical. Source: McKinsey & Co.

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