A CUSTAGE I N I T I A T I V E Feb - Mar 2018 l Issue 4.3 l ` 150
INDUSTRY DIRECTIONS Petrochemicals sector is growing at 1.5 times the country GDP, this trend shall certainly continue. Avinash Joshi, I.A.S.
Managing Director, ONGC Petro additions Limited (OPaL)
Development of advanced polymers for use in separation of organic liquids and gas separations. Dr. S. Sivaram
Honorary Professor and INSA Senior Scientist, IISER
A new development is the fully-recyclable barrier film for the edible oil industry. Diego Donoso
Business President (P&SP) The Dow Chemical Company
Packaging that delivers sensorial engagements touch / feel, fragrance and surface finishes are interesting. Senguttuvan R.
Chief Executive - Packaging & Printing Division, ITC Ltd.
POLYMERS CommuniquĂŠ l February - March 2018
1
CONTENTS
Feb - Mar 2018 l Issue 4.3
32
94
42
58
32 OPaL Sees Immense Opportunity: Petchem Growing at 1.5 Times BIG STORY
the Country’s GDP
“In a relatively shorter span of time, OPaL has been able to establish an efficient marketing channel network all across, enabling us to have a good customer reach. Product sales of over 8,00,000 MT clocking a turnover of Rs. 6,000 crore stands as testimony to the same,” shares Avinash Joshi, I.A.S. in dialogue with POLYMERS Communiqué.
Avinash Joshi, I.A.S., Managing Director
ONGC Petro additions Limited (OPaL), Dahej, Gujarat
38 Advanced Polymer Nanofiltration Membranes for Molecular SIVaRAM SPEAKS
Separations: Fascinating World of Invisible Polymers
84
54 REDEFINED PACKAGING
Diego Donoso, Business President
Bambang Candra, Asia Pacific Commercial Vice President
Vipul Babu, Sales Director - India Sub-continent
Dow Packaging & Specialty Plastics, The Dow Chemical Company
58 Plasticulture: A Growing Arena of Applications
AGRI PLASTICS
Ramesh Dumbre, Vice President – Marketing Plastiblends India Ltd., Mumbai
SPECIALITY TALK
62 Imerys Expands Its Calcium Carbonate Business in India
Jitender Kumar Bharihoke, Performance Polyamide Managing Director, Rhodia Polymers & Specialties India Pvt. Ltd. (Solvay Group), Mumbai
42 Super-specialisation in Plastics Pushing: ‘Make in India’ Amlan Das, Specialty Polymers, Managing Director
Head - Sales & Marketing, Solvay Specialities India Pvt. Ltd., Mumbai
50 Brand Owners on the Lookout for Distinctive Offerings
DISTINCTIVE DISTINCTION
Senguttuvan R., Chief Executive - Packaging & Printing Division, ITC Ltd., Chennai
2
71
54 Making a Difference with Packaging
Dr. S. Sivaram, Former Director
CSIR-NCL, Honorary Professor and INSA Senior Scientist Indian Institute of Science Education and Research (IISER), Pune
50
SURGING AHEAD
Imerys Minerals India Pvt. Ltd.
64 Roadmap for Injection Moulding Machines (IMM) 2018:
RESEARCH REPORT Results Declared
POLYMERS Communiqué Survey
71 PLASTINDIA 2018 Achieves New Laurels
NEWER HEIGHTS
POLYMERS Communiqué l February - March 2018
76
CUSTOMISED COMPOUNDING
Kkalpana Industries (India) Ltd.
Printed and Published by
78
IN COMPLIANCE
Manish Chawla manish@polymerscommunique.com
Kraiburg TPE
A Showcase of Products and Corporate Strategy
TPEs for Medical and Pharmaceutical Markets: Safety and Service of the Highest Level
80
ENGINEERING DELIGHT
Leo Precision Products
84
HBR PAGES
Presented by POLYMERS Communiqué in syndication with Harvard Business Review
Designed by Custage Marketing Solutions LLP 401, Vikas Classic Building No 4 4th Floor, Near Basant Cinema Chembur, Mumbai 400 074, INDIA
High Precision PET/PP Preform Moulds
Editorial Advisory Board
What’s the Value of a ‘Like’?
Chief Editor
Arvind Mehta Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.
Jyoti jyoti@polymerscommunique.com
Prof. (Dr.) N. C. Saha Director, Indian Institute of Packaging N. K. Balgi formerly President & Director at Ferromatik Milacron India Pvt. Ltd.
90
TECHNOLOGY SHOWCASE
Advertising Sales - National
INDIAPLAST 2019 at NCR: Space Selling Even as You Read
Mahendra Patel, Chairman
Plastics Machinery Manufacturers Association of India (PMMAI) New Delhi
Bengaluru Siddhant +91-90290 32767
siddhant@polymerscommunique.com
92
BIG STEP
Kandui Industries Pvt. Ltd.
Kandui Industries Set to Clock Masterbatch Production of 60,000 TPA
94
Hyderabad Vani +91-93924 28927 vani@polymerscommunique.com
AGAIN AND AGAIN
96
DOWNSTREAM DELIGHT
Mumbai Vinisha +91-88790 50327 vinisha@polymerscommunique.com
Mrunal Sanghvi, General Sales Manager (India) Nordson Corporation, Polymer Processing Systems, Ahmedabad
Recycling in Germany: PET Bottles Setting the Trend Enhancing Extrusion Efficiency with Downstream Melt Processing Components
100
WONDER MATERIAL
Varun Gupta, Director, Calco Poly Technik Pvt. Ltd.
106
LITTLE ACTIONS BIG RESULTS
Shirish V. Divgi, Managing Director
Vadodara D. S. Bhumra +91-81289 90887 devinder@polymerscommunique.com
Addressing Needs with Plastics
Advertising Sales - International Dubai Pritam +971-5548-32330 pritam@polymerscommunique.com
Team: Together Everyone Achieves More Plastics Machinery Asia, Ahmedabad
110
BRAND EQUITY
Shailesh Sheth, Corporate Strategy Adviser Management & Manufacturing Technology, Mumbai
114
IN SYNC
Dr. Naveen Malhotra, Group Head HR & CC
Stand Out from the Crowd: Sharpen Your Purposeful Branding
122 News
The 3 Levels of Organisational Alignment: An HR Perspective for High Performance
24
MEETING GROUND
S. K. Ray formerly Sr. Executive Vice President (Polymers) at Reliance Industries Ltd.
Printed at
Silverpoint Press Pvt. Ltd. A-403, TTC Industrial Area Near Anthony Motors Mahape, Navi Mumbai - 400709 District - Thane
Content Alliance Partners
USA Manisha +1-908-720-3510 manisha@polymerscommunique.com
Overseas Subscription: Annual Subscription: USD 60 (including shipping)
Convener, IPLEX’18, Hyderabad
CHINAPLAS 2018 to Launch Young Tech Hall
Weekend Delights
104
POLYMERS Communiqué l February - March 2018
Bhavesh +91-22-2520 4436 bhavesh@polymerscommunique.com
Domestic Subscription: Single Issue Price: Rs. 150; Annual Subscription: Rs. 1200 (including shipping)
Venugopal Jasti, President, TAAPMA &
82
Rakesh Shah formerly Managing Director at Windmöller and Hölscher India Pvt. Ltd.
Printed and Published by Manish Chawla, and printed at Silverpoint Press Pvt. Ltd., A-403, TTC Industrial Area, Near Anthony Motors, Mahape, Navi Mumbai - 400709, District - Thane and published from 401, Vikas Classic Building No 4, 4th Floor, Near Basant Cinema, Chembur, Mumbai 400 074, INDIA. Editor: Manish Chawla.
IPLEX’18, Back after Char Saal to the Land of Charminar
RETRO
Rajesh Nath Managing Director German Engineering Federation (VDMA) India Office
Subscriptions
Sintex Industries Ltd., Kalol
118
New Delhi Vijay +91-98100 15111 vijay@polymerscommunique.com
Pushp Raj Singhvi formerly Vice Chairman and Managing Director at Borouge (India) Pvt. Ltd.
Events
124
Views and opinions expressed in this magazine are not necessarily those of POLYMERS Communiqué. Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers’ particular circumstances and so POLYMERS Communiqué does not take any responsibility for any loss or damage incurred or suffered by any of its subscribers / readers / advertisers of this magazine. The publisher makes every effort to ensure that the magazine’s contents are correct but do not take any responsibility for the absolute accuracy of the information. Subject to Mumbai Jurisdiction. Some of the images used in this issue are from Shutterstock. No part of this publication or any part of the contents thereof may be reproduced, stored in a retrieval system or transmitted in any form without the permission of the publisher in writing. POLYMERS Communiqué reserves the right to use the information published herein in any manner whatsoever. The ownership of trademarks is acknowledged.
3
Mind Speak N. K. Balgi
Arvind Mehta
g Director Chairman and Managin Ltd. Pvt. ns usio Extr t Welset Plas
S. K. Ra
y
Automation, led by high output machines, integrated processes, computerisation and robotics will lead the new advances.
Considering the enormous hue and cry by environmentalists, NGOs and various government bodies to ban plastics, manufacturing and handling of plasti cs has to be designed and implemented afresh. Use of bioplastics may be mand ated for one-time packaging. European Commission has published the ‘European Strategy for Plastics in a Circular Economy’ which focuses on 4 key meas ures to initiate a more prosperous, sustai nable production, use and disposal of plastics. Its key highlight - 100% of plastics packaging will be either reusable or recyclable in a cost-e ffective manner by 2030. Newer business models designed for the future, 3D printing etc., would also have a significant impact.
formerl y Sr. Exe cutive V Preside ice nt (Poly mers) a Industri t Relian es Ltd. ce
While
there have not been an breakthrough y developments in plastic materials and technologies du ring past few decades, industry is fac ed with challenges em anating from a different quarter. This is in the arena of en vironment. Paradoxically, with an excellent environmental footprint, pla stics are perceived as a bane to society. World is showing increa sing concerns at growing piles of wastes on land, oceans and water bodies. While there are tec hnological solutions to plastic wastes, collection remains an ins urmountable challenge. This would compel the industry to actively collabo rate with stake holders. India is hosting the World Envir onment Day on 5th Ju ne, 2018. It wo uld be an occasion to reflect on ou r role and chart out a ro ad map for fut ure growth, meaningfully co ntributing to th e society.
Prof. (Dr.) N
. C. Saha
Director
Indian Insti
tute of Pack
Rajesh Nath
or Managing Direct g German Engineerin ) Federation (VDMA India Office
P
lastics industr y being the se cond younge IT, avails itself st after for new deve lopments for performance improved of products, processes an economics. d cost Advancemen ts those im recent past pacted in are Shale Ga s production, made plentif which ul availabilit y of crude, which will pe an impact rsist. Developmen ts include so lutions for im energy efficie proving ncy in mac hinery. Prog all electrics ressively, will displace hydraulic po machines. Co wered mposites whi ch can be us metal part re ed for placement, es pecially in au for improving tomotive fuel efficienc y will grow in Processes fo volumes. r recycling of af te challenge in rlife discards novators. 3D will pr inting techno now maturin logy is g for commer cial use, but to be long appears way for bein g deployed production of for mass conventiona l parts for in use and cons dustrial umer goods.
formerly Presid ent & Directo r at Ferromatik Mi lacron India Pv t. Ltd.
aging
Advances in business strategies, manufacturing processes, technologies for higher productivity, automated machinery for reduction of wastage, labour policies, financial systems, marketing, customer services etc. are considered to be key elements for any industry. Industries are also required to adopt policies for upgradation and TQM systems to produce quality goods to cater to demands of modern society. Advances and innovations are considered to be the ‘mantra’ for growth, and hence, these two components will have a large impact on the industry. ‘Industry 4.0’ is fast gaining momentum. This new, disruptive technology has recently found its curve of progression and has transformed and reshaped the way things are viewed in manufacturing. India has a unique opportunity to innovatively pave its road to ‘smart manufacturing’. Industry 4.0 is expected to transform manufacturing here by bringing operational efficiencies to industries like automotive, electrical & electronics, aerospace etc. IIoT (Industrial Internet of Things), 3D printing, 3D sensors, social software, augmented reality etc. are considered to usher in advancements in the next era of smart production.
Feedback Just seen the POLY MERS Comm uniqué Dec 20 Jan 2018 issue 17 ; really superb ! N.A. Roto Mac
As a regular reader of POLYMERS Comm uniqué, it gives information on the latest de velopments in the industry. The en tire topics are we ll cover, specially events held at var the ious segments. Ple ase also try to co smaller markets ver like 3D blow mo ulding, rotomou PU systems etc. lding, It would be nice if you could launc special issue on ha the latest trends.
Kiran Pancha
l
hines & Mould
s India
Dr. Jitendra N. Ka pa
dia
g e recyclin g out th u to brin d-ofyo ee n te e la th ich is ngratu This is to co MERS Communiqué, wh e strong words of av LY h O I . P f ry o st u issue lastics ind for the p the-hour s articles. san u o ri va r S. Sriniva Ltd. ion fo . appreciat vt P s lymer XMold Po
BASF India Ltd.
Excellent
edition on recycling. Extremely relevant. Great work.
Sunil Jain
Rajoo Engineers Ltd.
I tell my friends from the industry that POLYMERS Communiqué is one of the finest publications of our industry. The contents and the way it is presented are definitely outstanding, and to me always interesting. Wish you the best for continued success. Your passion for the publication and grasp of the matter covered over a wide spectrum of subjects seems unique. I think your entire team deserves compliments. Maybe, next time, Plastindia should consider an award for ‘The Best Plastics Industry Magazine from India’. It would motivate our industry editors to serve readers and advertisers even better.
The recycling edition has also come out very good with excellent inputs on plastics waste and its management. Prashant Trivedi Sintex BAPL Ltd.
Vijay Merchant
Special Advisor - Environment, Plastindia Foundation Chairman, Polycraft Group
This
has referenc e to your POLYMERS Communiqué magazine. Th e topics and information pu blished is qu ite informative We remain . interested in receiving the magazine. Siddharth Po
Raghu C.
lymers Pvt. Lt
6
d.
s ds out in term muniqué stan . The ty ali qu n tatio and presen m the PVC of printing od. Being fro go ry ve o als like to see content is lly ra tu , I would na or ct se es tiv addi s on PVC. le more article Anand Gokha d. a Pvt. Lt di In ls ica Galata Chem
POLYMERS Com
POLYMERS Communiqué l February - March 2018
Visit us at: Hall No.1 Stand No. IP75 th th 24 to 27 April 2018 Shanghai,China
28th Feb. to 4th Mar. 2019 Delhi - NCR
Antistatic Masterbatches www.plastiblends.com
These masterbatches are used to prevent sta c charge build up during processing and use of polyolefin products. Due to build up of sta c charges on the surface of film, used to pack electronic goods, may cause damage. Polyethyene foam stabiliza on is another important applica on. Key Characteris cs : Reduces surface resis vity of plas cs Reduces dust pickup Reduces sta c charge built-up on plas cs Protects in electronic cards
Plastiblends India Limited
Applica ons: PE Blown film PP Cast Films PP Sheets & Disposable PE Bubble film sheets Injec on Moulded parts
Fortune Terraces, ‘A’ Wing,10th Floor, Opp. Citi Mall, Link Road, Andheri (W), Mumbai- 400 053. India. Tel: +91-22 26720 5200, +91 22 2673 6468/ 9 Fax: : +91 22 26716808 Email: pbi@kolsitegroup.com
POLYULTRA -
UV Stabilizer Masterbatches www.plastiblends.com
POLYULTRA masterbatches are high performance ultraviolet stabilizers for various polymers and have a wide range of applica ons. They have been selected to provide the best possible performance for each class of applica ons. Key Characteris cs : Based on Hindered Amines Light Stabalizers - HALS chemistry High gas fades resistance Sulphur and pes cide resistant grades Low interac on with organic pigments
Plastiblends India Limited
Applica ons: Greenhouse Films Mulch Films Water Storage Tanks Playground Slides PET Bo les
Fortune Terraces, ‘A’ Wing,10th Floor, Opp. Citi Mall, Link Road, Andheri (W), Mumbai- 400 053. India. Tel: +91-22 26720 5200, +91 22 2673 6468/ 9 Fax: : +91 22 26716808 Email: pbi@kolsitegroup.com
Shade Nets Tunnel Rolls Crates Chairs Pipes
COMPETENCE IN WOVEN BAGS
www.wuh-machinery.com
Most preferred supplier and delivered India‘s first block bottom welded woven bag equipment
Tape extrusion lines · precision tape winders · circular weaving looms · extrusion coating/laminating lines · tubers roll-to-roll printing machines · roll slitting machines · ultrasonic fabric slitting machines · block bottom valve bag conversion lines · cutting and sewing lines · baling presses · automatic fabric winders · gravimetric dosing units
Windmoeller and Hoelscher India Pvt. Ltd. Level 6 · Punj Essen House · 17-18 Nehru Place New Delhi - 110019 · India
Phone: 011-41618273 Email: info.whi@wuh-group.com www.wuh-machinery.com
QUALITY. by tradition
SERVICE.
based on partnership
TECHNOLOGY. by innovation
Window profile extrusion DS 9.32 Flexxtrusion
Pipe extrusion
WPC extrusion
NE5.40 High Performance NE 40 D Series
DS9 WPC Edition Twin Screw Series
Extrusion of technical profiles and pipes
Granulating
ES60
Granulator head KG7
Representative: Rajeev Sharma NEO INTERNATIONAL (A unit of Neosys Whiz Pvt Ltd) M + 91-8826457395 rajeev@neointernational.co.in rajeevneointernational@gmail.com www.neointernational.co.in
Hans Weber Maschinenfabrik GmbH Bamberger Straße 20 · 96317 Kronach · Germany Phone +49 9261 409-0 · Fax +49 9261 409-199 info@hansweber.de · www.hansweber.de
Alok is helping farmers have a stable income.
High quality Mulch Films help with:
Introducing, pesticide resistant masterbatches for Mulch Films.
Insect control
Reduced pesticide use
Weed control
Conserving water
Faster crop growth
Adding good by making plastics safer, aordable & sustainable. Talk to us for custom solutions. ALOK MASTERBATCHES PVT. LTD. C-65/1, Okhla Industrial Area Phase-II, New Delhi - 110020 www.alokmasterbatches.com info@alokindustries.com +91-11-41612244 / 47
VISIT US AT:
HALL- 2, STALL-A10
You’ve got a process‌ Davis-Standard can make it better! With installations on every continent, our multinational team supports extrusion and converting customers every step of the way. With more than 70 years of industry experience, our time-tested brand names and trusted reputation are synonymous with quality. Professional design engineers, laboratory personnel, training experts, a talented commercial force, hands-on field technicians, and aftermarket parts and service specialists comprise a powerful force with one mission – to ensure you have what you need, when you need it. Contact us to learn how we can improve your process and profitability.
Visit Us at Booth W5947
Call: +1 860.599.1010 | www.davis-standard.com | info@davis-standard.com
APPL
TM
APPL Industries Limited PP Compounds Engineering Plastics
APPL
APPL
TM
TM
APPL GOR India Pvt. Ltd.
APPL Rossence Pvt. Ltd.
Woodstock TPO, TPE Sheets info@applgorindia.com
New Age Long Fibre Technology for Automotive Industry contact@applrossence.com
Cooling Systems Solutions
Autodynamic Technologies & Solutions Pvt.Ltd. ( NABL Accredited )
Ecoair Cooling Systems Pvt. Ltd.
Research, Development and Training Center info@autodynamics.co.in
Industrial Cooling Solutions marketing@ecoair.co.in
Automotive Pipes & Irrigation |
|
Wires & Cables
Railways | |
Defence
Furniture & House Hold Appliances
APPL Industries Limited
Survey No 279 (1&2), Hinjewdi Phase II, Mann , Mulshi , Maharashtra - 411057
www.applindustries.com
News Digest Clariant opens new masterbatch production site in Saudi Arabia
Cranfield’s Manufacturing Council Finds Mahendra Patel Most Worthy of ‘Distinguished Manufacturing Alumnus Award’ 2018 A proud moment for us! Cranfield’s Manufacturing Council
met to review the 2018 nominations Coperion offers ZSK 43 Mv PLUS twin-screw extruder with a new design for producing powder coating
for the ‘Distinguished Manufacturing Alumni
Award’
and
it
was
unanimously agreed that Mahendra
First Scientific Tests Prove HDPE’s Recycling Properties
E
SE World has carried out the first
practical experiment to demonstrate
that HDPE can be recycled at least
10 times and further processed under controlled conditions.
The company has been the leader in the use of recycled plastics for the manufacture of containers from waste
and recyclables for over 30 years. Its advanced procedures and processes in
Patel, Chairman, Mamata Group,
the cleaning, additives and processing
recipient of this year’s ‘Distinguished
products from recycled plastics with the
Ahmedabad was the most worthy
of the material enables ESE to make
Manufacturing Alumnus Award’.
same quality as virgin material.
However, one question that has remained
Davis-Standard’s next generation DS-eTPC touch screen control depicts affordable productivity
unanswered until now was how often
HDPE can be processed, ground and reprocessed procedures
in
injection
without
moulding
fundamentally
changing the structure and characteristics of the material.
EconCore presents innovations for producing high performance lightweigh thermoplastic honeycomb cores for composites at JEC World 2018
C-E
ESE, therefore, established a controlled
experimental model at its production facility that enabled virgin HDPE to be Mahendra Patel Chairman, Mamata Group This is Cranfield Manufacturing’s most
distinguished award and recognises
truly outstanding achievements of their alumni over sustained periods of time.
material was analysed in cooperation with external research institutions using state-of-the-art methods. The project
was led by ESE’s plastics specialist and scientist, Jeanett Köhn, PhD.
Last year, the award was presented
The test demonstrated for the first time
Vice-President at Airbus and the year
and shredding
Andy Palmer, CEO of Aston Martin.
have,
to fellow alumnus Gareth Williams,
that the injection moulding process
previous, the award was presented to
of the plastics
The formal presentation of the award will take place between 22nd and 23rd
May, 2018 at Cranfield.
24
reused 10 times. After each step the
principle,
in
no
propertyaltering effects
on the material
POLYMERS Communiqué l February - March 2018
over this entire period of reuse. With
undertakings on the Iberian Peninsula
around 10 to 20 years, this result means
concern headquarters in Gelsenkirchen.
the service life of containers being
Digest
that the availability of material for sustainable production from the same recycled plastic is secured for at least
ExxonMobil considers polypropylene production expansion along U.S. Gulf Coast
100 to 200 years.
Masterflex Opens Up Markets in Spain and Portugal
M
asterflex is actively expanding its tubing and connector sales
operations in Europe and will also begin Graham Engineering Corporation to show innovative blow moulding, sheet and extrusion systems powered with intuitive controls at NPE 2018
the distribution of its product- and system-specific solutions made of special
plastics and high-quality textiles in Spain and Portugal.
Maguire now makes vacuum drying available for throughputs from 30 to 1,000 lb/hr with its new 600 pounds/hr model
E-M
“We consider that there is still considerable
and by establishing our own agency in Spain, we believe we are firmly on
the road to enhancing our business prospects in that country,” explains Dr.
Andreas Bastin, Chairman, Masterflex
year to provide digital support to the sales activities.
Solvay Specialty Polymers for High Quality Smart Device Manufacturing
T
he smart devices market is a key
area for Solvay, as it underscores
their strategy to focus on those markets where it can bring value through
the development of innovative, high
it can offer the Indian marketplace the industry’s largest selection of speciality
polymers, which encompass over 35
product lines and includes sulfone
polymers, aromatic polyamides, aromatic polyketones and fluorinated liquids, polymers and elastomers.
Group. The group of companies based
At a local level, Solvay is also firmly
extend its international activities.
owned and joint-venture production
“Spain and Portugal are interesting
markets exhibiting a good rate of
established in India with its whollyfacilities together with its world-scale research and innovation centres.
economic growth in many production
In the mobile electronics market, the
Sergio Alvarez, the Masterflex Group
and complexity of electrical components
The group’s experience in product
especially for high temperature operation
offered by Masterflex and Novoplast
The top-tier speciality polymers can
sectors that are of relevance to us,” adds
increased miniaturisation, conductivity
Sales Manager Spain and Portugal.
means greater demands on materials,
distribution will ensure that the products
and dimensional stability.
Schlauchtechnik will find suitable niches in these strategically important markets.
replace metal in structural components, and thanks to their design flexibility, they
According to Sergio Alvarez, there is considerable demand for these products
in the aviation construction, glass and
wind power sectors, not to mention the plastics, pharmaceutical and the bulk solids handling industries. Important
potential applications would include use in cooling and air conditioning systems and in suction transport. This
26
website in Spanish at the start of this
Solvay’s global presence means that
in Gelsenkirchen is thus continuing to Maag expands plastic filtration operations by acquiring Ettlinger Kunststoffmaschinen GmbH
Moreover, the group launched a new
performance speciality polymers.
potential that we can exploit in Europe Henkel starts construction of a new production facility for aerospace materials at its site in Spain
comes as a result of the expansion of the
development
of
business
POLYMERS Communiqué l February - March 2018
help meet the performance requirements
expensive
connector,
and smartphones where strength and
of semi-structural components in the
Digest MTI to showcase at NPE 2018, the largest heating / cooling mixer combination MTI has ever supplied to the USA
power
distribution
and
industrial control markets. Solvay’s wide
range of solutions also covers electronic components, high-intensity LEDs and wristbands for wearable devices. Kalix®
HPPA
(high-performance
polyamide) is designed for structural
components used in smart mobile electronic devices. The Kalix HPPA products
are
highly
glass-filled
compounds that can replace metal in smart device structures. Different base Nordson’s highefficiency screen changer helps Cyklop® to boost productivity and cut costs in extruding PET strapping tape
resins are used to tailor performance and processing requirements.
A portfolio of bio-sourced HPPAs is available for manufacturers seeking more
sustainable alternatives by incorporating
renewable, bio-based polymers into
their finished products (Kalix HPPA 3000
aesthetics are essential. Amodel®
PPA
(polyphthalamide)
outperforms standard polyamides in
high temperature electronic applications. Outstanding electrical properties and
high heat resistance means it is suitable
for electronic components exposed to SMT processing.
Quantum E, a Part of the Next-generation Dosing Units from Piovan
P
iovan,
which
has
always
been
committed to the development
of integrated solutions for the plastics industry,
has
also
established
new
standards in the extrusion industry thanks to the Quantum E series.
impact
of
PPA
resistance
grades).
bio-sourced
Halogen-free
flame-
retardant grades are also available.
Kalix HPPA products can be matched to a wide colour spectrum, including light
and bright colours. They can also be in the mobile electronic device industry.
Another customisable, high-performance
M-R
machine-
With the Quantum E dosing system,
painted with coatings commonly used
RPC Promens Montpont has enhanced its containers for Agrochemicals market with choice of materials and sizes
or
series, the first bio-based amorphous
PPA and Kalix 2000 series outstanding Polyone’s advanced composite materials bring innovation and sustainability to the transportation industry
composite
tooled metal parts in laptops, tablets
polyketone is AvaSpire®, a versatile family
of polyaryletherketone (PAEK) that is tailored to provide new and unique
Piovan improves both, the effectiveness the
the
production
product,
thanks
processes to
the
and
high
technological content of the new dosing systems, which ensure maximum
precision in pellet dosing and total processing control.
Quantum E is the new gravimetric batch dosing unit with continuous extrusion control that completes the Quantum
series of next-generation dosing units introduced on the market in 2015. With this innovative design, Piovan combines
combinations of performance and value.
It has been formulated for applications requiring
a
balance
of
chemical
resistance and mechanical strength,
superior ductility along with good part aesthetics, thereby bridging the
performance gaps within the ultra polymers space.
Ixef® PARA (polyarylamide) provides a unique combination of strength
and aesthetics, making it ideal for
complex parts that require both, overall strength and a smooth and beautiful surface. It can be used to replace
28
POLYMERS Communiqué l February - March 2018
in a single high precision system both,
reliable and simple maintenance, it is
accuracy of the continuous loss-in-
that use 30% less energy than the
gravimetric dosage versatility and the weight system.
Innovation and Versatility Quantum E allows a versatility of use that has never been achieved before, thanks
to 8 dosing stations: each station is added or replaced by a simple mechanical
operation without the need for complex manoeuvring and in conditions of
complete safety for the operator and for nearby equipment.
The gravimetric batch dosing system precisely weighs each of the ingredients
equipped with high-efficiency motors previous models.
Lohia’s TTRC Awarded with Plasticon Award 2018
L
ohia’s Technical Training & Research
Centre (TTRC) based at Kanpur, India
has been known for its contribution
to the raffia industry, globally through its
unique
portfolio
of
Digest SABIC announces plans to expand capacity for Ultem™ and Noryl™ resin production
training
programmes for all levels i.e. Operators, Supervisors, Executives, Managers and Senior Management.
of the mixture, while loss-in-weight technology allows total control of the
extruded product output and maximum weight continuity per metre of the film.
Teknor low-gloss PVC compounds for automotive window encapsulation closely match surface finish of nearby EPDM components
Quantum E is the ideal gravimetric dosing system for the production of flexible
packing film. For this reason, it integrates
technological solutions that offer the best dosage accuracy and maximum precision in weight control per metre of output. Accuracy, Control and Safety at The Quantum E dosing system has been
designed and built in such a way as to allow complete traceability of each
component and the repeatability of
each cycle, also as a consequence of the new trapezoidal shape of the dosing
gate, which allows further precision (in dosing), with the integration of a rapid unloading device.
Quantum E can be configured both, for single extrusion lines and for co-extrusion.
The advanced control provided by
Quantum E was developed by Piovan and acts in accordance with a new algorithm
for the calibration of dosing stations. Quantum E can be controlled remotely through a normal network connection and is ready for complete integration with Winfactory 4.0.
It complies with the latest safety and regulations;
for
Raj Kumar Lohia, Chairman, Lohia Group in 2008 and realisation of the same in year 2012 by commencing operation
Every Stage
consumption
The TTRC’s concept was envisioned by
more
POLYMERS Communiqué l February - March 2018
WINTEC, an ENGEL group company, is starting sales in America
of TTRC at a dedicated campus spread across 10 acres at Kanpur. With over
5 years of TTRC’s support through its
unique training services to industries, the Institute has acclaimed the distinction of
the only international technical training institute specifically catering the needs
of the growing raffia sector. Over 1,500 participants
benefitted
from
TTRC’s
training programmes which includes international participants from countries of SAARC, Middle East, Africa, South East Asia etc.
The eminent jury for the coveted award, Plasticon Awards 2018, recognised the
contribution of Lohia’s TTRC under the category of ‘Best Educational Institution contributing to Plastics’. During the
award function held at Gandhinagar on 7th February, 2018, the award was
presented to Rajeev Kumar Dwivedi, Director, Lohia’s TTRC and the team
X-Rite launches MetaVue™ VS3200, the first non-contact instrument for industrial applications (plastics, coatings, cosmetics and food) that combines colour imaging with spectrophotometry
S-X
members of TTRC.
29
BIG STORY
OPaL Sees Immense Opportunity Petchem Growing at 1.5 Times the Country’s GDP
Avinash Joshi, I.A.S. Managing Director ONGC Petro additions Limited (OPaL) Dahej, Gujarat
30 30
POLYMERS Communiqué l February - March 2018
“In a relatively shorter span of time, OPaL has been able to
establish an efficient marketing channel network all across,
enabling us to have a good customer reach. Product
sales of over 8,00,000 MT clocking a turnover of
Rs. 6,000 crore stands as
testimony to the same,” shares
Avinash Joshi, I.A.S. in dialogue with POLYMERS Communiqué.
Q. Being at the helm of affairs at OPaL, how do you see the polyolefins business globally and specifically in India? Petrochemicals play a vital role in the growth of any economy and are the backbone to many key industries like
agriculture, packaging, infrastructure, healthcare, textiles and consumer durables.
The global demand for polyolefins stands at 170 Million Metric Tonnes (MMT) with various segments growing within
a range of 3.9 - 5.3% in tandem with global GDP growth. The
very nature of this commodity facilitates its trade on a global basis, thus endowing geographies with distinct economic edge having access to cheaper feedstocks. India
is
the
sixth
largest
manufacturing country in the
world, exemplifying its sweet
spot in the global economic
landscape. At present, we have a domestic polyolefin demand of
approx. 10 MMT that is growing in double digits. We have had experience of petrochemicals
sector growing at a rate of 1.5 times the country’s GDP
and this trend shall certainly continue. The Government of
India’s thrust of ‘Make in India’,
While trying to create culture of ‘results’ and not ‘reasons’, we are building a learning organisation engraining DNA of efficiency and effectiveness.
smart cities, water conservation
and its specific focus on agriculture and key infrastructure projects shall remain growth drivers for the sector.
However, we are currently short in polyolefins thereby having
net imports of approx. 1 million tonnes. This is likely to see a multifold growth owing to inability of local production to
catch up the pace of demand growth. This indicates that the
volatility in prices shall increase with much higher tradability of
material in this scenario. It is high time that we build economic capacities based on plausible feeds to ‘Make in India’ and cater to our growing domestic need.
POLYMERS Communiqué l February - March 2018
31
Q. How has been the OPaL business post commissioning of the mega petrochemical complex at Dahej? After the successful commissioning and inauguration of OPaL petrochemical complex by Hon’ble Prime
Minister Narendra Modi on 7th March
2017, it has been our endeavour to
I have been blessed with diverse experience. I have had a stint of over 25 years with State Governments and Government of India. With OPaL, it is my first industry experience. The journey has been challenging, yet wonderful this far.
stabilise and ramp up operations to bring out world-class products for our customers in diverse markets.
have been able to establish an efficient marketing channel network all across,
enabling us to have a good customer
reach. Product sales of over 8,00,000 MT clocking a turnover of Rs. 6,000 crore stands as testimony to the same. have
managed
to
export
50,000 MTs of polymers to almost
25 countries including markets like China,
Vietnam,
Malaysia etc.
Turkey,
activities.
We
were
operating
at about 40% in the first couple of quarters of FY 17-18. We have been ramping up production,
with stabilisation of operations in view, reaching 70% in Q4 of the FY 17-18.
Individual plants of the complex have been
successfully tried at 100% operating rates, including the dual feed cracker. We do expect to ramp it up
to 80 - 90% in the first two quarters of FY 18-19
and would make all out efforts to touch 100%
In a relatively shorter span of time, we
We
commissioning
Myanmar,
Our vision is to become a world-class
petrochemical company with dominant Indian presence and a preferred choice of customers in terms of quality & value,
and we are putting our best efforts to achieve and sustain the same.
Q. At what capacity is OPaL currently operating at and how do you see it progressing in the coming months?
capacity utilisation within the next 1 - 1.5 years.
Q. Do you wish to share any specific market response to your product categories? Our products have reached all consumption pockets in India and abroad. Overall response from the diverse
market that we cater to, has been good. While the
complex took some time to attain technical maturity so as to deliver product consistency; our team is
equally geared up to address any of the concerns that our customers may have at any point in time.
OPaL, when fully functional, will be offering 76
different grades with the objective of curtailing imports. We have been able to introduce and
establish our products in various markets in a short
span of time, thanks to all our business partners and customers who have put faith in the brand,
‘OPaLene’. Exports of substantial quantity in the very first year of operations reinforce our confidence in the quality of our products. At present, the OPaL grade basket includes 13 - 14 grades with plans of
We started the production in the month of March, 2017 after completion of pre-commissioning and
32
POLYMERS Communiqué l February - March 2018
R
SIVARAM SPEAKS
Much of the current excitement is in the development of
advanced polymers for use in separation of organic liquids as well as gas separations. The effort is primarily focused on the manner of introducing porosities of appropriate size and morphology, to design membranes suited for specific end applications.
Advanced Polymer Nanofiltration Membranes for Molecular Separations
Figure 1.
Fascinating World of Invisible Polymers
I
n the April - May 2017 issue of POLYMERS Communiqué magazine, I described the applications of polymer membrane as an invisible barrier in functional materials
which has found widespread applications in several industrial applications for
molecular separations in aqueous and non-aqueous systems. A membrane is a thin layer of a polymeric material that selectively passes one or more components of a feed solution, while retaining others. Polymeric membranes were first used in
crossflow filtration operations in the mid-sixties and they have grown fast in the ensuing years. Today, crossflow membrane filtration is a major unit operation that is widely practiced in numerous industries. In turn, this has spawned a vibrant highperformance polymer manufacturing and fabrication industry.
Mechanisms for Crossflow Membrane Filtration Processes Crossflow membrane filtration processes operate by multiple mechanisms and use Dr. S. Sivaram Former Director, CSIR-NCL Honorary Professor and INSA Senior Scientist Indian Institute of Science Education and Research (IISER), Pune
38
membranes of differing pore sizes from angstroms to several microns in diameter (Refer Table 1)1.
Microfiltration (MF) This is the coarsest of the process and uses traditional filtration principles. Figure 1: A typical organic solvent nanofiltration plant. (Courtesy: Borsig Membrane Technology, Germany)
POLYMERS Communiqué l February - March 2018
Ultrafiltration (UF)
that are used to produce chlorine and alkali. Many
It also operates using traditional size exclusion, but
membrane module configurations, such as hollow
While both, MF and UF are used to remove
such applications2.
with smaller mesopores, rather than macropores.
fibre, spiral wound and, plate and frame are used in
undissolved solids, UF membranes are also capable
Reverse Osmosis (RO)
of separating large and small molecules in a solution.
Nanofiltration (NF)
The RO membranes were the first to see large-
scale industrial use, primarily for desalination of sea
These membranes contain micropores that are small
water. Here, the separation mechanism is solution /
charged and uncharged. Typically, NF processes
polymer membrane, then pass through by diffusion.
and can remove up to 80% of hardness and greater
much more slowly than free water molecules. For
processes. NF accounts for 65% of the market for
are rejected. RO membranes are non-porous, and the
10% of the chemical industry. Some of the more
polymer chains.
enough to separate very small molecules, both
diffusion, meaning molecules dissolve in the
are used to repel anions in waste water treatment
In desalination, the ions are hydrated and diffuse
than 90% of colour when used in water treatment
this reason, free water passes through while the ions
water treatment, 25% of dairy and food industry and
only openings are the interstitial spaces between the
promising applications for NF are development of
Gas Separation Membranes
membranes suitable for caustic recovery, separation
of gold and silver from the leachate of complex ores
These are the most intricate in terms of molecular
containing these metals, decolourisation of sugars
and removal of sulphate ions from the brine that
is fed to the ion-exchange membrane electrolysers
POLYMERS CommuniquÊ l February - March 2018
39
SPECIALITY TALK
42
Super-specialisation in Plastics Pushing ‘Make in India’
From adding an element of functionality to 3D printing to looking at
unconventional areas such as plumbing and baby bottles, Solvay is going the extra mile to find innovative new applications for its products, both performance polyamides and speciality polymers.
B
oth, Solvay’s performance polyamides and speciality polymers divisions are exploring new horizons, and rather successfully at that.
The performance polyamides division has ventured into 3D printing with a view to creating functional prototypes that do away with weeks and months of soft tooling and trials; effectively cutting valuable development time and cost. While most of their business comes
from the automotive segment, they are actively looking at fresh applications where their products can
bring in a high value proposition. One such is
metal replacements where they foresee a lot of
opportunities in the future.
The speciality polymers division manufactures extremely high-end polymers, with nearly all of them being exported worldwide. From plastics that have huge chemical and heat resistance to those
used in vertebral column transplants to those in dialysis and water
treatment, they provide a gamut of solutions to their customers L to R:
Jitender Kumar Bharihoke Performance Polyamide, Managing Director Rhodia Polymers & Specialties India Pvt. Ltd. (Solvay Group), Mumbai Amlan Das Specialty Polymers Managing Director, Head - Sales & Marketing Solvay Specialities India Pvt. Ltd., Mumbai
POLYMERS Communiqué l February - March 2018
while hand-holding them every step of the way. With their polymers already being used in smart devices, they would like to see a situation where smart devices are not just assembled, but manufactured in the country. They believe that the consumer and industrial segments can provide Solvay its next big opportunity.
With two different divisions linked by the common thread of innovation, Solvay is poised to enter a whole new phase of growth. POLYMERS Communiqué speaks to the heads of both businesses to understand the journey so far and plans for the future.
43
Q. Please take us through Solvay’s business initiatives.
Q. Any announcements coming from your side?
Solvay is in the business of speciality
Yes. We have ventured into 3D printing
Nearly 65 per cent of our business
based powders (filled and unfilled).
polymers and performance polyamides. comes from the automotive sector,
while the balance comes from electrical and very vast-based industrial and consumer goods used in two-wheelers,
the railways etc. Since automotive is doing well, it is creating opportunities
for us; however, that is not the only thing we are relying on. Our core
business, polyamides, which we are
trying to establish in India, is showing
Jitender Kumar Bharihoke speaks to POLYMERS
Communiqué about Solvay’s polyamides business and the use it finds in newer applications.
almost 40 per cent growth, and creating a lot of opportunities in terms of new developments,
metal
exports and so on.
replacements,
We are a fairly young team, hungry for
growth. We have been engaging very well with the industry and vice-versa. Today, we are already among the top
Typically, 3D printing is used more for
prototyping. In our case however, we are creating a functional prototype
to do away with soft tooling and trials and reduce development costs
for our customers. So, if you want to make, say 100 pieces, and check how
they work, simply make a CAD design, put it in the machine, and create a component out of it. In fact, we’ve
made a lot of components this way,
and it’s a value proposition, especially
for the automotive industry. We are working closely with our customers to help them shorten their development
cycles and bring down development
costs. This way, any component is ready in three hours or so.
three players in nylon compounds;
Also, unlike the rest of the world,
achieved in just four to five years. We
machine
something we are proud to have
have very strong ambitions as well. Presently, we have about 12 per cent
market share, but we want to cross 20 per cent in the next three to four
years. Twenty per cent is an aggressive number as the market will also grow by 40 to 50 per cent by then.
Q. Please elaborate on these aggressive plans for growth. There
are
a
lot
of
opportunities
waiting to be captured. Like metal
replacements are likely to bring in a big wave of work for us, what with conventional applications in metal
changing to polyamides. The industry is going to grow as well, and export
is already happening. We are looking
where we sell these powders to manufacturers
who
end
up capturing a significant amount of value in the entire value chain; in India, we’ve circumvented the machine manufacturers and directly approached
machine
owners
i.e.
printing companies. We have forged
good relations with end-customers in the automotive segment to create a
demand pull for our products. Since
these are standard products that we are selling to machine manufacturers
elsewhere in the world, we know they run on most machines.
Q. What is the brand name under which you sell your product? Our product is called ‘Sinter Line’.
automotive segment. I believe that if
you find a segment where your product
Q. Will your foray into 3D printing create newer opportunities for you?
has a very high value proposition and
meets the needs of local customers, it
Possibly in healthcare, although I
can create a lot of opportunities.
don’t see as compelling a value proposition as I do in the automotive
at newer applications apart from the
44
for which, we have PA 6- and nylon-
POLYMERS Communiqué l February - March 2018
sector. Besides, we don’t want to
share in the next three to four years.
very sure of what we are putting
becoming bigger than we are today.
get into an area where we are not into the human body. The other likely application is jewellery; but
again, I don’t see a very unique value
proposition there. Yet another exciting field is electric cars, but that will take a while to unfold.
We aim to cross 20 per cent market
Q. What’s new at the Solvay Specialties’ end?
about speciality polymers and their uses, and how they can help push ‘Make in India’.
almost running out of capacity. So, we plan to remove bottlenecks in the
existing plant and create more capacity
through tooling etc. However, these aware that in the long-run, we will have to multiply our lines here.
plant, and are currently manufacturing polyetherketone and polyethersulfone
there. Our speciality polymers are
“Wherever all plastics fail, you come to us.
the Indian market is not mature enough
you need applications on those levels,
99.99 per cent of what we manufacture
VI emission norms coming up in the
operate in six major markets including
are aggressively changing fuel. You
and
where all the exhaust is recycled, which
India, we operate in all of these except
engine is much higher. So, you need
lithium-ion batteries). In fact, we are one
plastics, and that’s where we come into
of lithium-ion batteries worldwide.
is,
extremely high-end, so much so that
Our products are not for everyone, but if
to use them. Not surprisingly, nearly
you come to us!” For instance, with Euro
is exported across the world. We
automotive segment, fuel companies
automotive,
then need to have engine segments
and electrical and electronics. But in
implies that heat build-up inside the
alternate energy (photo-voltaic and
more chemical- and heat- resistant
of the major suppliers to manufacturers
the picture. Our plastics can work at
Q. How do you see manufacturing opportunities in India.
and
our
proposition
temperatures of above 200ºC, and serve as a direct replacement for metals and existing plastics. The other example is in thermal power where effluent size is
becoming smaller and our products such
as polyethersulfone have been approved in
Flue
Gas
Desulfurization
(FGD)
projects, where no other plastic works in such corrosive environments.
Q. A quick recap on your journey, please. We are about 12 years old and started by acquiring the polymers division of
an Indian company at Panoli GIDC, Ankleshwar, Gujarat which was into polymers and pesticides. We made
tremendous investment to upgrade the
46
capacity plant in India, but we are now
We are at the top of the polymers’ pyramid
POLYMERS Communiqué
Presently, we have a 10,000 tonne
are all short-term measures and we are
Q. What are your future plans?
Amlan Das speaks to
Towards this, we have to look at
healthcare,
construction,
consumer
alternate
energy,
We are great supporters of Prime Minister Narendra Modi’s ‘Make in
India’ policy. In light of that, while our
products,
including
those
manufactured at the Panoli plant, go into smart devices in a big way and
India is the second-largest smart device
consumer in the world, only assembly takes place in the country, with not a
single device manufactured here. This is where we would like to see ‘Make in India’ happen. Consider this: Of the 2.3
trillion
GDP,
manufacturing
accounts for only 14 per cent and 50 per
cent comes from the services industry. With manufacturing aiming to reach
20 to 22 per cent by 2020, moving
POLYMERS Communiqué l February - March 2018
from a predominantly consumer economy to
happen in India. A recent video I saw had
challenge. Apart from smart devices, we have
went to China because the Chinese can make
a
manufacturing
one
is
going
to
be
a
pumped an additional Rs. 500 crore into our Panoli plant so as to start manufacturing
membrane-grade PESU used for dialysis and water-treatment by mid-2019.
if you find a
segment where your product
has a very high
value proposition and meets the needs of local
customers, it can create a lot of
opportunities.
Yet another area of application is medical where
moulds. The way I see it, either the Indian industry grows to that level or foreign companies
come here as precision moulders. If they can manufacture smart devices in Korea, Japan, China and Vietnam, why not in India!
our high-end polymer i.e. polyetherketone,
That
used in vertebral column transplants, implants
opportunity. We are already into corrosion
which sells for Rs. 6,000 to Rs. 7,000 per kg, is and so on. Additionally, we are looking at
areas such as metal replacements in plumbing which is predominantly a brass market; and
apart,
segments
the
could
consumer provide
and
our
industrial
next
big
protection (protective coatings) and packaging polymers in a big way.
baby bottles where our product, PESU, capable
of withstanding multiple-sterilisation, can be
Q. Do you need a different mindset for marketing and sales of speciality products?
used.
smart devices, defence, consumer and industrial
Speciality polymers’ marketing and sales is
a completely different ball game; we don’t
Going
forward,
electrical
electronics,
segments will provide a great boost for Solvay.
Q. So there are different areas of application, some evolved and others evolving. What is the next realm of metal replacement which could be the next big opportunity for players like you? In my view, moulding of smart devices must
48
Apple CEO, Tim Cook explaining that they
talk try
volumes,
and
but
understand
value our
proposition.
customer’s
We
needs
and then hand-hold them right from the
conceptual to the manufacturing stage. So, marketing and sales is more the innovative,
technical kind. As such, most of our customers consider us as solution partners and not simply sellers.
POLYMERS Communiqué l February - March 2018
DISTINCTIVE DISTINCTION
Q. How do you see supply chain of tomorrow and the changing role of packaging there?
Brand Owners on the Lookout for Distinctive Offerings
Brand
owners
differentiation
are
by
increasingly
uniquely
looking
positioning
at
their
offerings. Packaging plays a key role in meeting
this requirement, and in return, the supply chain needs to develop capabilities to dweliver the same to the end customer.
Some of the lead indicators are: NN
Increase in products that cater to niche markets
NN
Proliferation of SKUs targeted at specific audiences
Some of these initiatives will be led by the
increasing options in materials and technologies that can deliver the same.
“Intelligent or smart packaging, shaped pouches, packaging that delivers sensorial
engagements e.g. touch / feel, fragrance and
differentiated surface
finishes are interesting,”
conveys R. Senguttuvan
in dialogue with
POLYMERS Communiqué. Senguttuvan R. Chief Executive - Packaging & Printing Division, ITC Ltd. Chennai
POLYMERS Communiqué l February - March 2018
Apart from this, brand owners will be looking at getting real-
time data on consumer preferences which will enable them to position their offerings distinctively, this would involve RFID / NFC which, in turn, will have to be supported by the necessary bandwidth in the supply chain.
The segments of organised retail and e-commerce too
will have specific requirements which will be catered to
by packaging, but will have to be delivered by the supply chain.
Q. Stretching packaging possibilities with plastics. Any feedback to the material and technology providers? We look at sustainability as a source of competitive
advantage. This philosophy spans across all businesses of ITC Group.
In the packaging business, we are collaborating with business partners to innovate on raw materials like films, resins, ink, adhesives etc., to help achieve greater sustainability in our offering.
A feedback to the material and technology providers will be that much more needs to be done as markets change, as the world’s needs change.
Q. Food safety in supply chain is a growing concern. What role can packaging companies play here? ‘Farm to Fork’ is the current buzzword. In the supply
chain; the fresh produce, if not protected with right packaging, increases the risk of safety and contamination. Hence, packaging is a critical component in the overall food safety process. Now more than ever, as food
distribution networks globalise, packaging plays a vital role in ensuring the final product is safe for consumption.
There have been significant developments in packaging materials with integrated sensors, cold chains, controlled
atmosphere transportation etc. The whole supply chain is monitored for food safety with embedded real-time, track and trace systems.
All this is possible with reliable packaging materials designed with deep understanding of product behaviours with respect to barrier requirements and shelf-life.
Q. Supply of packaged food to the defence sector. How challenging do you see the demands of this niche sector?
POLYMERS Communiqué l February - March 2018
REDEFINED PACKAGING
Making a Difference
with Packaging S
peaking to POLYMERS Communiqué
on the sidelines of the PLASTINDIA
2018 exposition, Diego Donoso,
Business President, Packaging & Specialty Plastics
(P&SP),
Company
says,
The
Dow
“Whenever
Chemical
I
visited
India earlier, I would hear about the lack of resources, laboratories etc. which
meant people had to visit Shanghai
or Singapore each time. But now, we have our own pack studio in Mumbai.”
At the event, we launched a partnership with the Vishakha Group for fullyrecyclable barrier film for the edible oil industry. It’s a big thing having this partnership with a strategic brand. When someone important makes changes,
everybody notices. As an ardent cook,
I buy a lot of food packages which I
then have to discard, knowing that they cannot be recycled. This pains me no
end. But with this fully-recyclable film, consumers and the industry will realise
the benefits of recyclable packaging,” Diego Donoso says.
Since last two times, he ends up at the PLASTINDIA exhibition on or before his
birthday. Interestingly, since both these
times, he mentions, there has been a gigantic growth and change for him and
his team. Happily, he opines that he sees Diego Donoso Business President Bambang Candra Asia Pacific Commercial Vice President Vipul Babu Sales Director - India Sub-continent Dow Packaging & Specialty Plastics The Dow Chemical Company
54
business growth as his birthday gift this year, and the investments made in the region as the return gift.
Here are excerpts from the conversation with Diego Donoso (DD); Bambang Candra (BC), Asia Pacific Commercial Vice
President, Dow Packaging and Specialty Plastics; and Vipul Babu (VB), Sales
Director, Dow P&SP, India Sub-continent.
POLYMERS Communiqué l February - March 2018
Dow P&SP is marching ahead, all guns blazing.
POLYMERS Communiqué delves into the strategy,
functioning style and objectives of the company to unravel what sets them apart from the rest.
Q. What is your business outlook for packaging in Asia, specifically India, in the next three to five years?
VB: We are also focusing on bringing in new
technologies. For the past three years, we have been working on one kind of packaging; this year, we have
DD: Plastics and packaging, in general, go hand-in-
a new aspect, i.e. 3D, to explore. We want to grow
increase in middle-class income. You need to have
about what our customers need, rather than what
hand with modernisation, population growth and
and foray into newer areas. Our approach is more
good packaging, especially to avoid food waste.
kind of innovation, the industry per se, can bring in.
Looking at that, we are growing well above the GDP
We want to provide solutions to customers.
by 4 to 4.5 per cent a year; India is perhaps double or
treble of that while China, too, is growing at a healthy
Q. What is the customer reaction to this style of functioning?
pace. Worldwide, a lot of investment is being made. We already have one investment and are looking at two more by 2020; one in Europe and the other in
the USA. Investment will increase if the math is there, and in Asia and India, it is phenomenal.
Q. What are the best areas of investment for Dow? Why? DD: It has to be a healthy business, and when you invest in big capital - polyethylene or petrochemicals
- you need to do so with a strong integration mindset. For big projects, India is not our priority
as everything has to be imported; but for smaller projects where capital volume is different, India is
our priority. Being local and close-by is important. We
have already made one investment, while evaluating more opportunities as the country evolves. Basically, if there is growth, there will be investment.
Q. Any specific areas that you have identified as part of your plans? DD: We are putting up a bigger infrastructure with an additional 10 per cent capacity. Once these capacities
get sold out, we will consider whether or not we want to further add capacity. We understand market
shifts and our needs in terms of studios, machines and other equipment to accommodate the market. We don’t want to be too global as the equipment
VB: Everyone has access to the same machines and
raw materials. So, the only way to compete is to
Earlier, we would
always talk about
exclusivity. But today, we also
need penetration
speed, a lot more
create something new and that is where we come
than exclusivity
months, we have been seeing customers who want
latter is not as
in to empower our customers. In the past couple of
to come up with differentiators. For example, in case of this fully-recyclable barrier film, we approached customers and explained how it was beneficial. Subsequently, customer approach has changed. Of
because the
important today. Your speed is
your advantage.
course, it is not easy. Two in 10 customers are willing to work with it.
Q. Knowing your customer’s customer is the in-thing today. What is your take on it? DD: I think it depends on what kind of company
you are. You are not going to sell the same lowdensity and high-density polymers; today, tomorrow
and day-after. What is the point of learning more if it is really just a transaction? At Dow, we have
been changing our polymers every year. And for that kind of change, you need to have direction which does not come just like that. Hence, five years ago, we set up a separate marketing group within our organisation, globally, called ‘Value Chain’.
The team regularly visits brand-owners and retailers and finds out what they want. Speaking is easy, but committing is about putting in place ‘people’ and
we bring in will not be used by locals. We need to therefore ensure that we are listening to our experts
on the ground, and accommodating along the way.
POLYMERS Communiqué l February - March 2018
55
AGRI PLASTICS
Plasticulture
A Growing Arena of Applications Plastics are finding growing acceptance in agriculture. Their
increased use has helped farmers to get a better crop output, quality, efficiency and reduced environmental impact.
T
he practice of using various plastic materials in agricultural applications is termed as plasticulture. LLDPE, HDPE, LDPE and PVC are the major
polymers used in various applications in agriculture because of their
affordability as well as fitness to use. Plasticulture in agriculture is growing rapidly and now can be visibly noticed if you travel around western Maharashtra
Ramesh Dumbre Vice President – Marketing Plastiblends India Ltd. Mumbai
58
or some of the advanced agricultural belts in Gujarat and South India.
In 25 years, population has grown up by 30%; but, in the same period, global arable land has grown up by just 4%. The reasons for prominent role of plastics in agriculture are: NN
Water scarcity - Drip irrigation, mulch films.
POLYMERS Communiqué l February - March 2018
Masterbatches play an important role to ensure
plastics perform under stringent weather conditions.
Stretching Possibilities With Plastics Mulch Films
Mulch films are engineered LLD / LD films to perform
under stringent outdoor weather conditions and
withstand corrosive chemical sprays as well as reactive fertilizers.
Mulch film application is getting popular in India as crop growth is increased substantially, aphids
and other disease carrying vectors of pest are
eliminated, and water usage is reduced as microenvironment is created around the crop base.
Available today are UV stabiliser masterbatches with radical quencher molecules to ensure longer
life of films from 3 months to 3 years and part protection
against
pesticide
sprays.
Specific
requirements of the plantations can now easily be met with the help of silver, black, white, red and green coloured masterbatches.
Greenhouse Films UV stabiliser masterbatch is used to stabilise the
LLDPE film, thus changing the appearance of the structure to look light green in colour, hence the name ‘Greenhouse’. Greenhouse provides ideal
control
crop varieties.
conditions
to
grow
vulnerable
Quality greenhouse films are today manufactured using UV stabilisers, antioxidants, antifog, IR diffusion masterbatches etc.
Geomembranes Water scarcity after ample rains in most parts of the country is a prominent feature for India. It is
expensive and time consuming to build a dam on
every water stream. Instead micro storage system with lower budgets help farmers to build their own NN
Changing weather patterns - Stabilisation of climate in greenhouses and tunnels.
NN
with
Costlier fertilisers and pesticides - Use of covers
Soil Solarisation
and localised water use. NN
Stabilisation of geomembranes is now possible
Lack of availability of manpower - Less de-weeding in mulch film covered farms.
NN
private dams and control their destiny better.
Water conservation - Use of geo membrane
the
help
of
specialised
UV
antioxidants, black masterbatches etc.
stabilisers,
This is done in summer season using transparent
covered ponds. NN
Conservation of food grains and cattle feeds Silo bags.
POLYMERS Communiqué l February - March 2018
59
SURGING AHEAD
Imerys Expands
Its Calcium Carbonate Business in India Imerys acquired the carbonate business of Vimal Microns and Vee Microns.
The new entity operates under the name of Imerys Carbonates India Limited.
I
merys completed the acquisition of
the consolidated calcium carbonates business of Vimal Microns and Vee
Microns. The assets acquired include the strategic Vimal Microns’ production facilities
at
Mehsana
commercialised
under
and
the
Alwar,
VIMCRO
CARB, VCARB, CARB ALPHA brands. The 2 production sites will join Imerys’
Big Benefits Strengthens and expands Imerys’
calcium carbonates solutions offer. Allows Vimal Microns’ carbonates customers to benefit from the variety of minerals that Imerys
already mines and produces in Asia, as well as globally.
global footprint of 270 industrial sites in
50 countries.
Following this deal, Imerys, a global leader
in
calcium
portfolio to dynamic market applications
like raffia, PVC pipes & fittings, and
decorative paints in India. Through investment
of
significant
resources
and global customers in their development in India.
improving
its
products to help customers meet new market challenges.
represents a major
step forward for our
carbonates
business
in the Asia Pacific Imerys’s
region and reinforces
leadership
position
as
a
global minerals company in its core
segments, delivering substantial value to customers and employees,” says Xavier
Carnoy,
General
Carbonates, Asia Pacific.
62
Manager,
with
additional
portfolio
and
product
the
complementary
business profile of the Vimal Microns Bhojwani, CEO and Managing Director, Imerys Minerals India Pvt. Ltd.
customers in India.
says Xavier Carnoy, General Manager,
minerals solutions, innovation and
This business will be consolidated in Imerys’
Carbonates
division,
which
is part of the Energy Solutions &
Specialties business group. The new
acquisition is an exciting step that underscores long-term
and
reinforces
commitment
business in India.
to
Carbonates, Asia Pacific.
“Imerys Carbonates is present in India
with 5 manufacturing sites and is the market leader in the paper and board
Imerys Carbonates India Limited. This acquisition
and polymers (Raffia, PVC),
serving all of our customers together”,
entity will operate under the name of
“The
fast-
portfolio for paint and polymer
solutions. In addition to optimising
constantly
the
Carbonates division and look forward to
long-term growth in India.
through
in
growing industries of paints
products to Imerys’ carbonates
serve its customers with tailored mineral
emphasis on research and innovation
presence
Vimal Microns and Vee Microns to Imerys’
Underpins Imerys’ commitment to
current business, Imerys places a special
allows
Adds attractive and targeted
close to the market, Imerys is focused on developing a stronger position to
acquisition
Imerys to expand its market
carbonates business,” says Bhagwandas
Supports Imerys’ regional
carbonates,
strengthens its presence by enlarging its
“This
Imerys’
minerals
“The acquisition represents a major step
forward for our carbonates business in the Asia Pacific region and reinforces
Imerys’s leadership position as a global minerals company in its core segments, delivering substantial value to customers and employees. I am delighted to
welcome the carbonates business of
industry. In addition, Imerys supplies its other customers by importing dry
GCC from Malaysia. This acquisition
allows Imerys to expand its market presence in the fast-growing industries
of paints and polymers (Raffia, PVC), with additional product portfolio and the complementary business profile of the Vimal Microns carbonates business. Imerys
is
committed
to
working
together with the team on site to bring
its
world-class
manufacturing
practices and technology to these two
plants of Vimal Microns to better serve our customers in this exciting growing
market in the Indian sub-continent,” says
Bhagwandas
Bhojwani,
CEO
and Managing Director, Imerys Minerals India Pvt. Ltd.
POLYMERS Communiqué l February - March 2018
RESEARCH REPORT
Roadmap for Injection Moulding Machines (IMM) 2018 Results Declared
T
he IMM 2018 survey by POLYMERS Communiqué has been a cracker of a survey. Most parameters were closely locked in a battle of supremacy. What this did, for sure, was provide our technology companies will
a clear indication to what are the industry likes and dislikes, what is the market of IMM moving towards,
which areas to focus on and how to position solutions for maximum success.
Industry surveys from POLYMERS Communiqué are crafting a new niche for itself and providing the readers a very valued insight into this fiercely competitive market. Have a read...
Survey Basics
Sample Size: 108
l
Format: Electronic Forms
l
Response Tabulation: Singular
l
9.61%
Others*
23.08%
Consumer products
32.69%
34.62%
Packaging
Automotive
Maximum growth segment for IMMs in the coming years The packaging industry just drove ahead of the automotive industry
to emerge as the front-runner segment offering growth to IMMs. Others*
Electrical and eletronics Writing instruments Medical
64
Automotives and consumer products are by no means walkovers for the machine manufacturers, a colossal 91% believe in this!
So, we now know where to pitch for maximum returns...please
make sure you accordingly modify your annual target documents that many of you may be working on. Have a great 2018-19!
POLYMERS Communiqué l February - March 2018
2.04%
16.33%
Significant
Not At All
Minimal
Very Significant
46.94%
34.69% The most defining parameter for injection moulding machines It’s getting tighter with every question! The industry is
Impact of the medical industry on IMM...
literally split three ways as to the most defining parameter
The medical industry is all set to inject some
when evaluating an IMM. Low operating cost, better quality
‘super drug’ into the veins of our IMM suppliers.
and better productivity all score literally the same. So, we
There seems to be no two options here as a
now know that we don’t need to look at the 4th option.
whooping 82% of the respondents believe
Make sure that you build / improve your products one each
that the medical industry will have a
of the parameters. More the merrier!! You are sure to have
significant or very significant impact on the
a winning recipe with this approach.
business of IMMs. As equipment suppliers,
Lower operating costs
it would be our folly to ignore this promising market, so as to remain in the pink of
Better productivity
our health!
32.08%
33.96% 30.19% Electric
Hydraulic
Hybrid Higher quality
Electric times ahead! 44% of the respondents believe that
38.46%
POLYMERS Communiqué l February - March 2018
Short cycle times
Types of IMM that would find maximum usage in future
17.31%
44.23%
3.77%
electric IMMs would find maximum usage in coming years!
Hybrid need not worry so much...it’s a close second at 38%. Some challenges for the ‘hydraulic’ guys; well that’s what the responses indicate.
65
15.38%
28.85%
44.23% 11.54%
> 20%
Between 15% and 20%
Between 10% and 15%
< 10%
Number of IMMs added every year in India Here comes the most awaited numbers...reinforcing beliefs
Growth rate of the market of injection moulding machines in India
in some cases, while dispelling myths in the other. A third of
the respondents peg sales to under 5,000 units of IMMs per year in India, while another third believe that itâ&#x20AC;&#x2122;s 5,000 â&#x20AC;&#x201C;
Good positivity as regards the health of
7,500 units. 7,500 - 10,000 per year is what a quarter of the
that the industry is growing at a very
7,500 IMMs a year in India as a median number? Well, the 5%
significant 29% rate it even beyond,
These numbers would surely be deliberated at length, at the
this industry. A substantial 44% believe
respondents believe. So, we do a good guestimate at about
healthy 10 - 15% per annum. Another
who say 10,000+ machines may not concur with this median.
15 - 20% per annum. 15% optimists put
number of annual conferences scheduled in April, 2018!
the number a mind blowing > 20% per
annum. So, a big growing matter. Most
Under 5,000
Between 7,500 - 10,000
certainly, happy times ahead!
23.53%
33.33% Will replace most machines in due course
Will create a growing niche for itself
Minimal impact
33.33% Between 5,000 - 7,500
9.80% Over 10,000
Future of two-platen injection moulding machines
18.75%
29.17%
A flip-flop answer. On one side 52% believe that two-platen injection moulding machines will create a growing niche for itself, a strong 29%
believe that these machines will have a minimal impact in coming times. Industry reconciliation is required here; we hope to re-check
52.08% 66
this parameter in the coming years and keep our readers updated!
POLYMERS CommuniquĂŠ l February - March 2018
27.66% 25.53%
Lower energy consumption
Lower maintenance
38.30%
8.51%
Lesser moving parts
Lesser floor space
Biggest advantage of two-platen machines... As an extended question on two-platen machines,
lesser
floor
space
is
perceived as the biggest advantage by 39% of the respondents. Low maintenance
and
low
energy
Indian manufacturing of IMMs v/s the West Even Stevens!! A bingo 50% each to IMMs manufactured in India when compared to the west. Kudos to Make in India! What more do we say to this industry verdict...
Below par
Better than the west
consumption are similar and not
to a distant 2nd and 3rd. Kind of grey
in the answers relating to two-platen machines.
Better throughput
Better quality of produce
0.00%
50.00% 50.00%
To be competitive
Convenience of operation
At par
Why an automated IMM? What a way to end the survey! Four diverse
parameters as regards adopting automation and each score between 24 - 27%. Woah! Big opportunity
for automated solutions...your customers come with
25.49%
27.45%
23.53%
23.53%
strong, yet diverse reasons to buy your automated solutions. Understand his/her preferences and position your products accordingly...you may have
a better chance to get your coveted high-value purchase order; happy selling!
In its continued initiatives to serve the industry, we at POLYMERS CommuniquĂŠ enjoyed putting 68
together this survey, hope this read benefitted you. The Research Bureau signing off till next time...
Cl R
Used Machines FOR SALE
Used Starlinger Universal 85 l l l l l
e
an cycling
Transport belt
l
Metal detector
l
Output: 280-380kg/h
Screen changer hydraulic double piston
l
Year: 2007
Die face cutter with turbo dryer
l
Extruder Motor: 110kW
Material transport with classifyer and cyclon
l
Cutter Width: 800mm
Blower
l
Cutter Motor: 55kW
l
Energy Consumption: 0.2-0.35kW/kg
l
Tot. Connected Power: 245kVA
Control panel
l
Used EREMA l
Model No.: RGA 90T-DD-HG
l
Conveyor belt
l
Centrifuge dryer
l
Main Supply: 3x 400VAC + PE
l
Metal detector
l
Blower conveyor
l
Recomm. Supply diameter: See local regulations
l
Unwinder rolls
l
Big bag supporter
l
Control Voltage: 230VAC / 50Hz
l
Continuous screen changer
l
Spare parts
l
Year of Construction: 2004
l
With auto clean system
l
Rated power / current: 220kW / 3999A
l
Cutting in head disten
New belt
l
l
Max. back up fuse: 500A gL
l
Water cooling bath tub
New cutting motor
l l
Kind of back up fuse: Safety fuse, type gL
Clean Recycling C-1, 6102/4, 4th phase, GIDC, Vapi - 396195 email: infocleanrecycling@gmail.com; Mobile: 99798 86511 / 94281 62723
A CUSTAGE I N I T I A T I V E
Get your company featured in POLYMERS Communiqué in its exclusive
Regular, Special and Premium
‘Business List’
listing options to choose from
especially for the
16 categories to position your
plastics machinery and
products to your customers
equipment companies
Print and digital presence Machinery and n 3D TECHNOLOGIES CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400 T: +91-22-25204432 M: +91-99872 62726 E: vinisha@custage.com W: www.custage.com
Special
LLP
CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400 T: +91-22-25204432 M: +91-99872 62726 E: sanjana@custage.com W: www.custage.com
PVT. LTD.
UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400
T: +91-22-25204432 M: +91-99872 62726 unique.com E: sanjana@polymerscomm W: www.custage.com
Get featured in the
Regular
UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400 04432 T: +91-22-252 M: +91-99872 62726 E: vinisha@custage.com W: www.custage.com LLP CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. 400 Mumbai Chembur, T: +91-22-25204432 M: +91-99872 62726 E: sanjana@custage.com W: www.custage.com
@ Rs. 2250 + taxes per issue
Equipment UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400
UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400 T: +91-22-25204432 M: +91-99872 62726 unique.com lymerscomm E: sanjana@po W: www.custage.com
T: +91-22-25204432 M: +91-99872 62726 E: vinisha@custage.com W: www.custage.com
UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. 400 Chembur, Mumbai -
T: +91-22-25204432 M: +91-99872 62726 E: vinisha@custage.com W: www.custage.com
CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400
CHINES
n BLOW MOULDING MA
PVT. LTD.
T: +91-22-25204432 M: +91-99872 62726 E: sanjana@custage.com W: www.custage.com
T
n ANCILLARY EQUIPMEN CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400 T: +91-22-25204432 M: +91-99872 62726 E: sanjana@custage.com W: www.custage.com
Call Vinisha to book your space today!
CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400 T: +91-22-25204432 M: +91-99872 62726 E: vinisha@custage.com W: www.custage.com
LLP
LLP
CUSTAGE MARKETING SOLUTIONS Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400
T: +91-22-25204432 M: +91-99872 62726 E: vinisha@custage.com W: www.custage.com
UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. 400 Chembur, Mumbai T: +91-22-25204432 M: +91-99872 62726 unique.com E: sanjana@polymerscomm W: www.custage.com
PVT. LTD.
Premium UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building 074. Chembur, Mumbai - 400 T: +91-22-25204432 M: +91-99872 62726 unique.com E: vinisha@polymerscomm W: www.custage.com
UE POLYMERS COMMUNIQ Vinisha Chang - Co-ordinator No. 4, 401, Vikas Classic, Building C. G. Road, Near Basant Cinema, Dr. 074. Chembur, Mumbai - 400
M: +91-99872 62726 unique.com E: sanjana@polymerscomm
+91-22-2520 4436 +91-88790 50327 vinisha@custage.com
NEWER HEIGHTS
PLASTINDIA 2018 Achieves New Laurels
1,800 exhibitors from 44 countries attracted 2.46 lakh visitors to PLASTINDIA 2018 PLASTINDIA 2018 international conference showcases ‘NextGen’ innovators 21 win stall awards at the exhibition Reverse Buyer Seller Meet hosts 1,200 meetings Industry pledges to raise recycling by 2020
POLYMERS Communiqué l February - March 2018
A
thumbs-up to plastic innovators, an enriching international conference, a first-of-its-kind
Reverse
Buyer
Seller
Meet (RBSM) and an encouraging stall awards
summed up the magnificence of PLASTINDIA 2018. The colossal meet of stakeholders of the
plastics industry set several benchmarks on a single platform, with 550 overseas participants from the 1,800 exhibitors. “PLASTINDIA
2018
has
been
unique
and
unparalleled. It has set new records. To the best of
our knowledge, our average footfall of over 40,000 per day is the highest in any plastics exhibition held till date anywhere in the world. We organised
71
a ‘Global CEO Meet’ to discuss what the future
foundation of an even bigger and better PLASTINDIA
to discuss sustainability and recycling, and a
Plastindia Foundation.
holds for the industry. A meeting of all associations roundtable on challenges of workforce development
for the Indian plastics industry were
organised to ensure a bigger role of the plastics industry in innovative, and
inclusive
sustainable
growth of our nation and
The
its
citizens.
overwhelming
support of exhibitors and
visitors
has
created new records and has laid a
2021 exhibition,” says K. K. Seksaria, President, Another important focus was the reuse and
intelligent recycling of plastics. The industry pledged to raise recycling with consumption slated to touch 20 MT/year by 2020. It is
reported that 62 million tonnes of waste is generated annually in the country and out of that,
around 5.6 million tonnes is plastics waste. It is imperative hence, to work on innovation and
aim for less than 1% of the plastics waste going to the landfills. PLASTINDIA this year displayed
technology to empower and convert ‘Waste to Fuel’.
“On behalf of NEC, I thank all the exhibitors,
visitors of PLASTINDIA 2018 and all committee members. PLASTINDIA 2018 has empowered
growth. We are also conscious of the effect
of plastics on the environment. Plastics is a wonder material and all associations under our wing got together to discuss sustainability and
recyclability,” says Rajeev Chitalia, Chairman - NEC,
72
POLYMERS Communiqué l February - March 2018
PARTNERING
FOR LIFE FLOWGUARD PLUS, THE BEST PARTNER FOR WATER AND FOR YOU With the assurance of expertise that only the Pioneer in CPVC technology can offer, partner with FlowGuard Plus plumbing systems to help you and your company grow and be successful. Visit www.lubrizolcpvc.com to view and download helpful installation tips and tools. Call us to know more: +91-22-6802-7800
© 2017 The Lubrizol Corporation, all rights reserved. All marks are the property of The Lubrizol Corporation. The Lubrizol Corporation is a Berkshire Hathaway company. 17-81843
SHOWCASED AT PLASTINDIA 2018
CUSTOMISED COMPOUNDING
A Showcase of
Products and Corporate Strategy The Making of Kkalpana In
what
is
today
a
conglomerate,
the
house
of
Kkalpana made its humble beginning in 1977, in Kolkata. The seeds of growth were laid by Late Dalam Chandji Surana,
who could see the future of polymer compounding in India. The corporate journey began in 1985 under the stewardship
Kkalpana, while contributing towards the ‘Make in India’
initiative, the company strongly believes in the philosophy of
‘make locally, but think globally’.
of Narrindra Suranna, present Chairman and Managing
Director, with setting up of green field manufacturing facilities on the eastern and western coasts of India. The company, having had its successful public issue and listing on the stock
markets, emerged on the national and international scene. Thereafter, followed merger and acquisitions to spread its product portfolio. Today, Kkalpana products encompasses varied sectors like wire & cable, packaging, footwear, pipes, automobiles, consumer durables, electrical appliances, electricals & light fittings and electronics.
Kkalpana has successfully created a consistent market for its
products in 30 countries worldwide - in Europe, Africa, Middle
East, the SAARC countries like Nepal, Bhutan, Bangladesh, Sri Lanka, right upto Latin America. What started as a factory
with 3000 tonnes/annum capacity is today a multi-unit,
Narrindra Suranna Chairman and Managing Director Kkalpana Industries (India) Ltd.
76
POLYMERS Communiqué l February - March 2018
multi-locational
manufacturing
unit
having a capacity of in excess of 2,50,000 tonnes/annum.
This position could be achieved with
consistent focus and investment in state-of-the-art manufacturing facilities and human talent. KKalpana has always
invested in best of the class equipment and simultaneously nurtured human resources and operates eight factories in
India, strategically located in the West, East and North - thereby minimising transportation cost to customers.
The Business Kkalpana Industries (India) Ltd. (KKIL) believes in being close to the customer and trying to understand not only
their needs, but also their desires. A pool of talented engineers and scientists are always trying to customise products to suit specific requirements of customers and trying to impart additional value to them.
The company has always believed in
investments
in
research
and
Petrochemical, Dow Chemicals, Formosa,
of
Chemicals, Kronos, Hunstman, Clariant
have developed, for the first time
Qatar
Petrochemicals,
SABIC,
LG
and host of others. The underlying
philosophy being, ‘quality does not happen by chance, it is made to happen’.
In order to bring consistency to product delivery, the world’s best machineries
like Berstroff, Buss, Barbender, K-tron, X-Compounds
and
Farrel
Pomeni
are some of our installed machines.
development, and this has been the key
Building Niches
In order to create the best, one needs
compounds, which were imported into
factor in giving competitive advantages.
In the area of wire and cable, XLPE cable
to make arrangements for sourcing the
India not so long ago, are indigenously
best. Today, Kkalpana is a household
name with world-class suppliers like Indian Oil, Reliance Industries, Haldia
manufactured by Kkalpana for low, medium along
and
with
high
voltage
complementary
grades,
grades
non-strippable
and
strippable
semiconducting
compounds.
in
66KV
India,
the
They
XLPE
and
semiconducting compounds. Halogen-free
flame
retardant
compounds are the needs of this
decade and Kkalpana is ready with
this range of compounds. Similarly, in PVC compounds, FRLS, anti-termite, anti-rodent, RoHS and REACH compliant grades
have
been
developed
and
compounds,
the
marketed, in keeping with changing times globally. Apart
from
and
additive
huge
investment
company
cable
has
invested
in
masterbatch
colour unit.
More recently, KKalpana has made facilities for
plastic
at
in
Daman
manufacture products
state-of-the-art
in
of
based
April,
2017
on
nylon,
engineered
ABS, polypropylene, PBT, PMMA and polycarbonates. These facilities should create great impact in the engineered plastic market in times to come.
As a responsible corporate citizen, the company has made substantial investment in upcycling of plastics waste at their plants located in Falta and Noida EPZ.
While contributing towards the ‘Make in
India’
initiative,
the
company
strongly believes in the philosophy of ‘make locally, but think globally’.
POLYMERS Communiqué l February - March 2018
77
SHOWCASED AT PLASTINDIA 2018
IN COMPLIANCE
TPEs for Medical and Pharmaceutical Markets Safety and Service of the Highest Level
With the development of THERMOLAST® M, the manufacturer
KRAIBURG TPE offers compounds that are approved for use in
direct contact with blood and medications. These materials can be
coloured in conformity with medical compliance requirements and open up new potential fields of applications.
T
from
further optimise their Ophthalmic Squeeze
biocompatibility certifications. These
thermoplastic processable material that allows
HERMOLAST®
M
compounds
KRAIBURG TPE have passed standard
portfolio materials are certified according to
DIN
ISO
10993-5
(cytotoxicity),
-10
(intracutaneous irritation), -11 (acute system toxicity), USP Class VI (chapter 88) and DIN
ISO 10993-4 (hemolysis). These certifications enable processing of the compounds for
use in direct contact with medications and blood. In addition, a drug master file (DMF)
for the materials is on file with the US Food
and Drug Administration (FDA). KRAIBURG TPE is, therefore, committed to consistent adherence to the specified formulation and manufacturing process.
Compounds for medical technology or medical applications are manufactured at
KRAIBURG TPE only on special equipment reserved for these products. The company offers its customers in the medical and
pharmaceutical sector, an extensive service package that ensures maximum control with respect to quality, safety and reliability.
THERMOLAST® M compounds can conform to cleanroom processing standards and can
be sterilised using standard techniques such as gamma or beta radiation, ethylene oxide or steam. Ophthalmic Squeeze Dispenser (OSD) from Aptar Pharma made of THERMOLAST® M from KRAIBURG TPE (Photo © 2017 Aptar Pharma).
78
Aptar Pharma has been setting standards for spraying and dosing systems for medical
applications including nasal spray pumps, inhalers, drop dispensers and injectors. To
Dispenser (OSD), the manufacturer sought a
direct contact with medications. KRAIBURG TPE supported Aptar Pharma in choosing the
material through to series production with a comprehensive medical technology service
package. The result is a new component manufactured from a new THERMOLAST® M
material developed by KRAIBURG TPE for the medical and pharmaceutical market.
For all materials from the THERMOLAST® M
portfolio, KRAIBURG TPE guarantees product reliability and safety within the scope of its ‘Medical Service Package’. In addition to this
quality assurance, the change control process for medical and pharmaceutical technology at KRAIBURG TPE enables the company to guarantee the consistency and availability of the formulation for two years.
Guaranteed Integrity The Ophthalmic Squeeze Dispenser (OSD)
from Aptar Pharma is the only repeateduse dosing system thus far approved by
the FDA for liquid medications that do not
contain preservatives. The design contains no metal parts whatsoever in the drug flux and is, therefore, also suitable for very sensitive formulations. The purely mechanical
functioning principle of the seal membrane and spring unit eliminates the possibility of microbiological contamination of the liquid.
POLYMERS Communiqué l February - March 2018
HIGHLY VERSATILE
LOW-CONSUMPTION SAVES MONEY AND GIVES EVERYTHING
OPERATES ELECTRICALLY PERFORMS WELL IDEAL FOR ROUTINE TASKS
IS FAST
018 A pril 2 24 - 27 L61 st and 2 , 2 ll a H hina i, P. R . C a h g n a Sh
Your entry into the world of electric injection moulding: the GOLDEN ELECTRIC combines the unbeatable quality of our hydraulic GOLDEN EDITION with the efficiency of the electric drive. To the benefit of your customers and your controller. www.unimark.in
www.arburg.com
SHOWCASED AT PLASTINDIA 2018
ENGINEERING DELIGHT
Business Verticals
PET preform moulds with hot runner
l
system, PET moulds from 5 gm to 1,200 gm and neck from 16 mm to 240 mm.
High Precision
PET/PP Preform Moulds
Change parts and cold half for quality
l
mould like HUSKY / MHT / SIPA etc. up to 128 cavity systems.
Single stage moulds for machines like
l
ASB Nissei, AOKI etc.
Customer Benefits
In-depth expertise in PET products.
Commitment
Innovation
Reliable performance.
Complete solutions under one roof.
Minimum weight variation, nominal
Low
Ideal preform geometry.
Manufacturing
In-house trail and testing facilities.
Heat Trans technology for uniform
Lower power consumption due to
Lower
l l
l
l l
l
l
U
nder his strong leadership and technical expertise of over 18 years, Senthil Kumar, Managing
Director,
Leo
Precision
Products
started LEO with the vision to provide a reliable and productive PET/PP hot runner moulds within the economical reach LEO
is
design
quality
of
the
moulding
equipped
and
with
development
machine
industry.
the
tools
best
facilities,
and
inspection equipment for providing consistent
80
performance
as
per
customer
requirements
competitive price.
a
designs
using
for
world-class
analysed designs.
l
at
and
heating in manifolds.
l
shape your ideas.
weighting
machines.
l
PP, with mould applications to
design
customer needs.
l
a complete solution in PET/
customers
eccentricity, lower AA levels.
l
Leo Precision Products is today
in
manufacturing.
l
Established in the year 2010,
to
satisfaction.
cycle
cooling designs.
times
with
ideal
very
In a short period of 7 years, Leo Precision Products has established itself
as a credible supplier of high precision moulds in India and overseas. With its wide array of offerings, the company serves multiple industrial segments such
as beverages, packaged water, liquor, edible oil, lubricants, pharmaceuticals, cosmetics and confectionaries. Moulds
The
the domestic market.
of 50% every year.
are exported to 19 countries, apart from
testimony
of
Leo
achieving
customer satisfaction is their growth
POLYMERS Communiqué l February - March 2018
1
97
1
VIVEK CHAAND SEHGAL Chairman, Samvardhana Motherson Group
At school, Vivek Chaand Sehgal, carrying the cool and composed demeanour, which remains symbolic of him even today ‘driving’ success all the way!
Change being the only constant, we thought it
would be wonderful to capture this and freeze
‘time’. We associate with the ‘current look’ of
our industry colleagues and would it not be
exciting to know of their persona, decades ago. That’s what we did, had them dig
deep into their archives and share this just for your ‘read’... or should we say ‘see’!
1
A visual delight!
97
3
mahendra patel Chairman, Mamata Group
Mahendra Patel at his hostel in Cranfield University, dressed for the wedding of his best friend. 82
POLYMERS Communiqué l February - March 2018
1
1 9 9
Mirisch Damani Chairman and Managing Director, Zylog Plastalloys
1
Proudly showcasing Zylog’s products to the automotive industry during an event.
98
9
anil jain Vice Chairman and Managing Director, Jain Irrigation Systems Ltd.
1
Early days in the company for Anil Bhau (as the industry knows him). His eyes seem set to achieve high laurels for the group - a reality that we all know today.
98
5
Sapan k. Ray formerly Sr. Executive Vice President (Polymers) at Reliance Industries Ltd.
Just before he was setting off for the United States of America!
POLYMERS Communiqué l February - March 2018
83
HBR Pages
What’s the
Value of a ‘Like’?
Our research helps explain why marketers are frustrated by social media - they are using it the wrong way. Amplifying efforts with
advertising can provide higher returns on investment while creating an opportunity to connect with the most-loyal customers.
Brand Visibility and Social Media - The Connect Brands spend billions of dollars a year on elaborate efforts to establish a social media presence. Facebook is the preferred platform: 80% of Fortune 500 companies have active Facebook pages.
Marketers often justify these investments by arguing that attracting social media followers will
ultimately increase sales. According to this logic, recruits who socially endorse a brand by liking it
on Facebook will spend more money than they otherwise would, and their endorsements will cause their friends to shop too. At first glance, the evidence seems to support this rationale: A recent study
by comScore and Facebook found that compared with the general population, people who liked Starbucks’ Facebook page or who had a Facebook friend who liked the page, spent 8% more and
Presented by
POLYMERS Communiqué in syndication with Harvard Business Review
84
POLYMERS Communiqué l February - March 2018
Authors
Leslie K. John Associate Professor of Business Administration Harvard Business School
Oliver Emrich Professor of Management and Social Media Johannes Gutenberg University of Mainz
Daniel Mochon Assistant Professor of Marketing Tulane University’s Freeman School of Business
Janet Schwartz Assistant Professor of Marketing Freeman School of Business
© 2017 Harvard Business School Publishing Corp.
transacted 11% more frequently over the course of a month.
But that study and others like it contain a fatal
logical flaw: They confuse cause and consequence. It’s possible that getting people to follow a brand
on social media makes them buy more. But it’s
also possible that those who already have positive feelings towards a brand are more likely to follow it in the first place.
In 23 experiments conducted over the past four
which
years,
we
tested
might
interactive affect
ways
in
customers’
behaviour. The results were clear: Social media doesn’t work the way many marketers think it does. The mere act of endorsing a brand does
not affect a customer’s behaviour, nor does it spur purchasing by friends.
In one of our studies, half the participants were invited to like a new cosmetics brand on
Facebook; most accepted. The other half did not receive this invitation. All participants were then
given coupons for a free sample - redemption
would serve as a proxy for purchasing. Members of the two groups were equally likely to
redeem the coupon; it didn’t matter whether
they had been invited to like the Facebook page or not.
In our second set of experiments, we sought to
determine whether liking a page influences the behaviour of online friends. To test the effects of
social
media
endorsements,
we
asked
728 people who had recently liked a brand for
the email addresses of three friends. We sent
each friend a coupon for one of the brand’s products, varying the information provided
friend liked the brand on Facebook and had
sent the coupon; the third person was told
only that his or her friend had sent the coupon (people in this category made up the control
group). We then compared coupon redemption
rates among the three categories. We found that
6%
of
those
told
about
an
offline
endorsement redeemed the coupon, whereas just 4% of those told about a Facebook like
did so. And the redemption rate among the control group was 5%; that is, liking a brand on Facebook had no enhancing effect on the purchasing habits of friends.
In our final set of experiments, we partnered with Discovery Vitality, an insurance company based in South Africa offering its customers a comprehensive wellness programme. People earn points for engaging in healthful behaviours; the points can be redeemed for rewards. The company wanted to know whether getting customers to like its Facebook page would affect those behaviours. To find out, we invited all new Vitality customers to participate in an online survey about Vitality and Facebook, during the course of which a randomly selected group was invited to like Vitality on Facebook, with the others forming a control group. We monitored the points accumulated by customers in both groups over the next four months. When we compared the two groups of participants, we found no difference in behaviour; those who had been invited to like the Facebook page accumulated no more points than the others. The good news is that there is a way to convert likes into meaningful behaviour, and it’s straight out of the 20 th-century marketing playbook: advertising. Over a two-month period, Vitality
about the referral: One person was told that his or her friend liked the brand in the conventional, offline
sense
and
had
sent
the
coupon;
the second person was told that his or her
POLYMERS Communiqué l February - March 2018
85
B2B Marketing Communication Specialists RELATIONSHIPS All India Plastics Manufacturers Association
Asian Packaging Federation
AVI Global Plast Pvt. Ltd.
Bennett, Coleman and Company Ltd.
Blend Colours
BrĂźckner Maschinenbau GmbH & Co. KG
Central Institute of Plastics Engineering and Technology
Chemicals & Petrochemicals Manufacturersâ&#x20AC;&#x2122; Association of India
Ferromatik Milacron India Ltd.
Indian Centre for Plastics in the Environment
Indian Institute of Packaging
Indplas Exhibition
IPLEX Exhibition
India Trade Promotion Organisation
J P Plaschem Ltd.
Kandui Industries Pvt. Ltd.
Mitsu Chem Pvt. Ltd.
Organization of Plastics Processors of India
Pennwell Publishing
Plastasia
Plastindia Foundation
Rajoo Engineers Ltd.
Sintex Industries Ltd.
Technical Training and Research Institute
The Economic Times Polymers
Welset Plast Extrusions Pvt. Ltd.
Windsor Machines Limited
World Packaging Organisation
Adeka India Pvt. Ltd.
THE TIMES OF INDIA
Key Services l
Corporate Communication Consultancy
l
Content Development
l
Building Mailing Lists
l
Media Dissemination Developing Customer Case Studies
l
l
Sales Lead Qualification
l
And more...
CUSTAGE Marketing Solutions LLP a
Reliance Industries Ltd.
marcom
company
HO: 401, Vikas Classic, Building No.4, Near Basant Cinema, Dr. C. G. Road, Chembur, Mumbai 400 074 +91-22-2520 4436
l
Branches: Hyderabad
info@custage.com l
New Delhi
l
l
www.custage.com
Vadodara
Vasantha Tool Crafts Pvt. Ltd.
and more...
Lighten up with
®
Technyl !
From supply to support, Technyl® materials and services by Solvay Engineering Plastics help you do more with plastics. Optimize your designs for lightweight and robust parts using selective laser sintering technology to print and validate 3D prototypes with performance nearly identical to injected parts. Leverage our industry leading MMI® Technyl® design - simulation tools and personalized services to streamline your development, testing, and time-tomarket. Find out more about replacing metal with our high-fluidity Technyl Star® solutions to benefit from the ultimate in processing and molding efficiency.
www.technyl.com
TECHNOLOGY SHOWCASE
INDIAPLAST 2019 at NCR Space Selling Even as You Read
Mahendra Patel Chairman Plastics Machinery Manufacturers Association of India (PMMAI), New Delhi Q. The industry will look to INDIAPLAST 2019 and its performance. With the event about 12 months away, can you share a current update on the event?
runner
systems
in Greater Noida since it was necessary to have a plastics show in the NCR region. Space
Yes!
Mumbai.
due course.
launched the event in NCR, Ahmedabad and been
booked
by
leading
machinery manufacturers.
has
Indian
already
plastics
Q. According to you, would there be a significant percentage of non-machinery manufacturers exhibiting as well? Yes!
Raw
material
suppliers
processors
of
Q. Any special promotion drive is being planned to build the brand, ‘INDIAPLAST 2019’?
promotion started some months back and we space
Leading
packaging films etc.
The venue booked is at the world-class facility
Substantial
etc.
moulded items, packaging materials like flexible
and
Promotion
several
started
initiatives
some
will
be
months
back
unveiled
in
Q. What would be the value proposition for the visitors visiting the show? Advanced
international
technologies
with
participation,
live
displays,
business-focused
including
masterbatch, additives, colourants, compounds, toolings
90
including
moulds
and
dies,
hot
POLYMERS Communiqué l February - March 2018
BIG STEP
Kandui Industries
Set to Clock Masterbatch Production of 60,000 TPA Founded in 2006, foraying into the textiles
sector in 2011, investing in best-in-class global
technologies, this masterbatch manufacturer has
come a long way indeed - has scaled up business from INR 9 crore to a staggering INR 172 crore.
Kandui Industries
92
K
andui Industries Pvt. Ltd. (KIPL) was established
in 2006 with a modest production capacity of
2,500 TPA; today, it has touched 30,000 TPA
production capacity, which is expected to double to 60,000 TPA progressively from April, 2018. Not only
that, between 2006-07 and 2016-17, this masterbatch manufacturer,
has
scaled
up
business
from
INR 9 crore to a staggering INR 172 crore, which translates to 34.32 per cent CAGR. A dominant player
in the textiles industry, it is one of the fastest-growing companies in the plastics industry.
Founded with the vision to consistently create
innovative masterbatches, KIPL’s defining moment came in 2011, when, sensing an opportunity in the polyester sector, the company decided to launch
black masterbatches for this segment. The company continues to count the likes of Reliance and Bombay Dyeing amongst its customers.
Investing in R&D Since inception, KIPL has followed the policy of
Manufacturing Site.
POLYMERS Communiqué l February - March 2018
AGAIN AND AGAIN
Recycling takes priority with PET - 34% of the recycled material is processed into new PET bottles
according to the GVM study. Other users include the
film industry (27%), textile fibre manufacturers (23%) and other applications such as tape and cleaning agent container production (16%).
Recycling in Germany
P
PET Bottles Setting the Trend
ET beverage bottles already meet the key requirements in the current debate
on plastics recycling. Germany’s firmly established recycling system from
manufacturing to recycling PET bottles has played a decisive role, placing the
German PET market ahead of the just published EU Plastic Strategy. This eliminates the issue of export restrictions applicable to plastics waste via China in PET bottle disposal.
Photos of PET bottles floating around the oceans have coloured our perception of what’s actually happening in Germany regarding PET
bottles, according to Dr. Isabell Schmidt, Consultant for Environment and
Sustainability at the IK Industrievereinigung Kunststoffverpackungen e. V., the German Association for Plastics Packaging and Films, and responsible
for the PET forum, “PET beverage bottle recycling in Germany is a perfect example of efficient recycling management.”
98 Per Cent of Disposable PET Bottles are Recycled Almost ninety-nine per cent of mandatory PET deposit bottles are collected for
94
POLYMERS Communiqué l February - March 2018
DOWNSTREAM DELIGHT
W
hile polymer extrusion, by its nature, is a high-throughput process, there is often greater scope for maximising efficiency through innovative components downstream of the extruder, such as
pelletisers, gear pumps, melt filters and dies. By maximising throughput, conserving raw material, reducing energy consumption and enhancing
melt quality, such innovations can generate a rapid return on investment in downstream components.
Saving Energy in Pelletising PET One of the most dramatic examples of increased efficiency involves building
a system for pelletising virgin PET polymer, as well as recycled PET bottle flake. The system should use a single integrated process that incorporates underwater pelletising, drying and crystallising. Drawing on the thermal
energy of molten polymer for subsequent crystallisation, such a system avoids the need to cool PET after pelletising and then reheat it for crystallisation.
The systems described
here illustrate
how innovation in
components downstream of the extruder can
increase the efficiency of
extrusion lines.
Enhancing Extrusion Efficiency with Downstream Melt Processing Components
Process integration makes possible, the control of material temperatures,
preventing production and quality problems caused by insufficient crystallisation and excess levels of amorphous material. The energy efficiency
of the system can save annual energy costs to the tune of € 30,00,000 for a typical PET resin plant and nearly € 2,00,000 for an extrusion line recycling PET bottle flakes, according to examples based on actual commercial installations.
Since the system utilises residual thermal energy
within the material to crystallise pellets from
the inside out, it yields an enhanced crystalline structure that results in lower energy costs for re-melting the material. In addition to saving energy costs and preventing amorphous PET
clumping, the process followed yields an almost dust-free product and increases bulk density by 8% in comparison with a conventional process. Mrunal Sanghvi General Sales Manager (India) Nordson Corporation Polymer Processing Systems Ahmedabad
96
Increasing Throughput and Enhancing Melt Quality The function of a gear pump is to ensure that the
flow and pressure of molten polymer from the extruder is maintained at a constant level. The gear
pumps offered can provide greater throughput without an increase in rpm, and they deliver a
Gear pump.
POLYMERS Communiqué l February - March 2018
more consistent and stable melt for enhanced product quality.
The increased throughput is made possible by
enhanced flow geometries and other improvements that make melt delivery more efficient. As an alternative to obtaining greater throughput, it is
possible to maintain existing throughput while
reducing rpm to lessen shear stress on the polymer. The newer gear pumps include pressure and temperature sensors at both, the inlet and the
outlet sides, contributing to more consistent melt
into flow channels that lead to an exit port. At the same time, the rotating head turns a screw which
guides the contaminated material through cooling
sections and finally to where it is discharged into collecting bins.
This design makes possible a uniform load on
the
strainer
tube
during
the
cleaning
process, providing an extended lifetime for the
filter and scrapers, and increasing the overall efficiency of the system at far less melt loss. As it
properties and improved quality.
exits the system, filtered polymer is maintained
Boosting Recycling Productivity while Minimising Material Loss
downstream.
A new melt filtration system for highly contaminated plastics uses a fundamentally new design to clean polymer more efficiently for such materials, while maintaining constant melt pressure and product
consistency. In addition, the system exhibits less
melt loss than with backflush systems for highly contaminated plastics.
The central concept of these systems involves the
at a constant pressure, ensuring uniform processing One key to the efficiency of contaminant removal is the design of the steel strainer tubes, which
are available with micro-holes ranging from 120 to 750 microns. The holes are conical in shape, permitting passage of molten polymer while
preventing blockage by contaminant. This design
and the symmetrically positioned knives in the drum contribute to the long working life of the tube before it needs to be replaced. Once cleaned, moreover, the
use of a cylindrical ‘separating head’ with knives
tube can be reused.
to move contaminant particles forward as the head
Reducing Downtime and Expanding Versatility in Sheet Extrusion
element called a ‘strainer tube’. When contaminated
New technology for sheet dies enables manufacturers
arranged on its surface in a helical pattern designed
rotates. Enclosing the head is a stationary filter melt from an entry port flows into the cylindrical
space between the rotating head and the strainer tube, the knives capture the contaminant while the
contaminant-free melt moves through the strainer
POLYMERS Communiqué l February - March 2018
97
Workaholic with iQ The new e-mac 280 The all-electric e-mac delivers what is needed in series production: stable processes, consistent precision and round-the-clock efficiency. And thanks to an advanced machine concept, it does this with low maintenance costs and a long, reliable life span. Your advantage: intelligent assistance systems from our inject 4.0 programme reduce rejects or downtime to nearly negligible factors. With a self-regulating e-mac, you can rely on problem-free production â&#x20AC;&#x201C; for the lifetime of an ENGEL machine. Now available in the 280 ton size.
be the first
www.engelglobal.com/e-mac
WONDER MATERIAL
Addressing Needs with
Plastics
One of the most versatile creation of man -
plastics, the market for which is expected to reach USD 654.38 bn by 2020.
‘The only thing that is constant is change’. Are we all really immune to change? Can any business thrive constantly without being too concerned with consumer expectations?
Plastics has been known to mankind for over a century. Since
then, plastics has been developed across range of applications from packaging to automobiles, replaced traditional materials such as wood, metal and glass.
Market Dynamics As with any industry, it is projected that consumer related industries will change significantly in the next 10 years than in the last 40 years - and at an ever-accelerating pace of
transformation. To stay competitive and meet dynamic market demands, businesses must reconsider their purpose and revamp their operating models.
Consumers are no longer looking for conventional products and
services; they need higher level of personalisation and value Varun Gupta Director Calco Poly Technik Pvt. Ltd. New Delhi
100
addition. These attributes can be contributed in different ways:
POLYMERS Communiqué l February - March 2018
Weekend Delights Friday night to Monday morning, a time to unwind, rejuvenate and be geared to face another grueling week. Each one of us use this ‘my time’ is different ways. And why not, weekend is a time for expressing ourselves. We all have known the personalities featured here as astute business stalwarts; as life is more than just business, we at POLYMERS Communiqué, have started this section called ‘WEEKEND DELIGHTS’. Live life... Abhay Upadhye Director
MIFA Systems Pvt. Ltd.
I love cooking since my young days. Right from my kid days, I saw my father making various kinds of soups and really unheard-of stuff. I learnt the basics, and saw a whole new world opened up for me. Cooking, to me, is also a very great stress buster. From a business perspective, it teaches me to take risks while making new dishes. Just finished a ‘Walnut Chocolate Fudge’. Happy cooking...
Rajesh N. Doshi
Chairman and Co-Founder
Rajoo Engineers Limited
Focusing on ‘Alternative Medicine’! I have helped 1,000+ patients this far who are suffering from cancer, diabetes, any kind of skin decease and heartrelated issues; helping them fight these diseases by making them aware about their own body and also offer home remedies (homemade medicine), free of cost. Though I started this activity on weekends, I have now started working extended hours and attending patients every day from 8 pm onwards due to heavy rush. I got into this in the year of 2013 when my wife was facing chest pain, and during the angiography, the doctor had diagnosed blockage in three veins and suggested to undergo the bypass surgery! But I refused and started reading more medical science books to get it cured. Since 2015, I am helping patients suffering from diseases like prostate cancer, breast cancer, skin cancer and other skin diseases, epilepsy, psoriasis, besides others.
104
POLYMERS Communiqué l February - March 2018
Mochiduki Hirotoshi Director
Toshiba Machine Chennai (Pvt.) Ltd.
The ancient Chinese game of Mahjong has evolved into numerous versions as its popularity has spread throughout the world. Mahjong is a table game which originated in China. This game is played with 4 people using 136 tiles. I am happy to be a Mahjong Champion and belong to the Chennai Mahjong League (CML) since last year. About 50 members are enrolled in this league, and we have a fun fight every weekend.
Rajesh Sonar
Associate Vice President, Business Development Kabra ExtrusionTechnik
Although I am good at most of the sports and play tennis every morning when I am in town, weekends are for my passion of playing the guitar. I initially pursued this as my hobby, which turned into a passion after I became a working professional. Every Sunday, almost half of the day, is dedicated to practicing and learning new things with the guitar. The by-product of which is switching off from the professional life and thus rejuvenating myself. Holding a 3-hour guitar show is on the cards!
Vijay Boolani President
Boolani Engineering Corporation
It’s 5-day week for me which gives me more time to pursue my interests - music, writing, reading, watching great movies & plays, photography and working out. Saturday mornings is spending time with Hanging Garden’s Walk Group and Sunday with Pet Group (humans included) on Marine Drive is what I look forward to. Once a month at least, I try to take off to my favourite destinations, Alibag or Pune (when in town) where it is a total unwind time with close friends which includes attempt to showcase culinary flair and exercise vocal chords. With this full plate, I am ready to face Monday without flinching!
POLYMERS Communiqué l February - March 2018
105
LITTLE ACTIONS BIG RESULTS
Team
Together Everyone Achieves More These days, we have all modern tools and software which
can help in speed, but finally it boils down to every member’s passion and engagement within the team, for success.
P
any
Research has shown that communication
and teamwork. Many organisations
comes to the team’s success. While
rogress
and
success
of
organisation depends on teams
perform exceptionally well and we can see for sure that their teams are built and motivated to perform. Most of the
teams underperform or overperform based on the culture and leadership
of the organisation. In fact, they go on to make the future leaders, if they are mentored well.
members. They come together like
wolfpacks in any urgent situations. or
goals
of
an
organisation or a department bring the
team members together. Building a team for success is like making a dream
and
attitudes
of
team
members are important, speed and clarity of communication plays an important role. These days, we have all modern tools and software which can help in speed, but finally it boils down to every
We also see a person is excellent when
he works alone, but miserably fails
when he is in a team. Such individuals need to be identified. Either give them
individual projects or motivate them to collaborate, rather than compete. Such
individuals may destroy the project or
the organisation, if neglected for long.
only when Mahatma Gandhi decided
Leading Teams to Success
country,
experience and the will to excel, but
to build a ‘team’, uniting the entire
106
personality
to come true. Many leaders fought for an independent India earlier, but it was
Shirish V. Divgi Managing Director Plastics Machinery Asia Ahmedabad
some fail. While attributes like knowledge,
within the team, for success.
Teams are built by 2 or more team
targets
some teams consistently deliver results,
member’s passion and engagement
Building Strong Teams
Functional
is the most important aspect when it
did
India
finally
get
Independence!!! Of course, it required
many motivated, passionate leaders
In organisations, we see people with also have problems like ego clashes and
who came together with Gandhiji, contributing
the movement.
to
the
success
of
POLYMERS Communiqué l February - March 2018
YOUR PARTNER FOR IN MOULD LABELS
INJECTION MOULDED IML BUCKETS
INJECTION MOULDED IML LIDS
BLOW MOULDED IML CONTAINERS At Ajanta we produce in mound labels, (IML) for injection as well as blow moulding containers. Our in depth knowledge coupled with state of the art equipment enables us to design and deliver the perfect labels. An experienced and dedicated team works closely with our clients right from the development to the final execution on all projects. We look forward to partnering with you on your next IML project.
IML IML
IML
IML
Ajanta Print Arts IML THIN WALL CONTAINERS
B-24 TTC Industrial Area, MIDC Airoli, Navi Mumbai- 400708. Tel: +91 22 61240101
Adarsh Ranjan : +91 98706 89994 Email: adarshranjan@ajantaprintarts.com vikas@ajantaprintarts.com
BRAND EQUITY
Stand Out from the Crowd
Sharpen Your Purposeful Branding “Don’t be a ‘me too’ plastic
processor. Create a strong brand
and be among the leaders. There
is plenty of free space to occupy
there, I tell you,” believes Shailesh Sheth.
I
ndia has moved from a ‘shortage’ economy to a ‘choice’ economy.
From being a ‘sellers’ market to now, a ‘buyers’ market, from being a ‘protected’ market to an ‘open’ market (where imports are
increasingly finding a level playing field). This metamorphosis brings
to the fore that every business has to now deploy all professional means to counter competition in order to secure its growth plans.
Needless to say, one has to be competitive, on all parameters customers consider important. But beyond that, the last mile
difference in customer’s exercise of choice will happen based
on his/her trust in the brand. To standout from a crowded kiosk in cluttered market, your brand has to exude an appeal that is unique, distinctive and different.
When we scan the scenario of the plastics industry brands, one
finds few national level brands. Most are, at best, regional brands. Their reach is limited, typified by the fragmented nature of the industry (It is said there are 25000+ plastic processors in India!). Shailesh Sheth Corporate Strategy Adviser Management & Manufacturing Technology, Mumbai
110
Why is Branding Important? Why branding is as much important for regional players and SMEs, as
POLYMERS Communiqué l February - March 2018
IN SYNC
The 3 Levels of Organisational Alignment
An HR Perspective for High Performance An aligned workforce is a happy, engaged workforce. Employees need to be able to see the big picture to understand how their work goals contribute to the overall company vision.
R
ecently I came across a landmark book called, ‘The Functions of the Executive’, probably one of the first on organisational theory written by Chester Barnard, published over 80 years ago. In it, he makes a key observation, “Successful
cooperation in formal organisations is abnormal, not the normal condition.”
In other words, organisations don’t cooperate naturally. That is why one of the fundamental roles of the leadership is to proactively build the basis of successful cooperation or we may say, ‘organisational alignment’.
This made me think of alignment as a playbook for the entire company, just like in sports. For a coach to make sure every player is on the same page
and goals are made, that playbook needs to be shared and discussed in real time. Thus, I am going to dwell deep on alignment in real time.
In any organisation, alignment is of three types. When a system and processes are set up to achieve all three, we lay a groundwork for a cohesive, well-aligned and high performing organisation.
Dr. Naveen Malhotra Group Head HR & CC Sintex Industries Ltd., Kalol
114
POLYMERS Communiqué l February - March 2018
Questions to Ponder
Role Alignment for an Employee Does the employee have the knowledge, skills,
Role Alignment for an Employee
and most importantly, job-specific motivation
The first kind of alignment describes the fit
to succeed in this role?
between an employee and his/her role in the
Employee - Team Alignment
organisation. Does the employee have the knowledge, skills, and most importantly, job-
Does the employee understand the objectives of the team,
specific motivation to succeed in this role? If
the expectations of the supervisor, and how his or her role
the individual is misaligned with the function
supports the other members of the work group?
to be performed, the relationship begins on
Employee - Organisation Alignment
shaky ground, and the mismatch will threaten the alignment of an employee with the job to
How good is the alignment between your
be accomplished leading to broader mismatch.
employees and the organisation?
How to Build It l
Own the recruiting function: Business leaders to ensure alignment between employees and their roles by actively participating in the
hiring and training process. This is something
that line function sees as a low priority,
frequently outsourcing it to HR. I believe, that getting involved in acquiring and developing
supervisor, and how his or her role supports the other members of the work group?
How to Build It
l
human talent is one of the highest ROI duties
the strategic objectives of the organisation.
Look for people who are excited by the
Thus, a larger vision all the way to the top
opportunity you provide: If the role fits
of the organisation should be shown to the
within the candidate’s interests and long-term
career plans, you have the most important taught and knowledge can be acquired, but
contribute to them.
This is what Peter Drucker’s ‘Management
mistake of hiring based on superficial alignment
programme for all employees - allowing
about three months before full productivity is
and
more
be
equipped
with
well-defined,
measurable goals that directly support the
his or her role. Setting up a formal training
Set
parameters
for
learning environment that encourages every
boundaries, they understand when they have
will
help
individuals
themselves to the position. Provide a continuous
teams also means that people know their
employee to constantly improve their skills.
autonomy to make a decision and when they
Employee - Team Alignment
goals that
the team’s top
initiatives.
decision-making:
Alignment between employees and their
-
with well-defined,
team’s top initiatives. l
calibrate
reached
be equipped
directly support
should
and then assuming the person will figure out
employees should
Whatever approach we use, and whatever
means
solutions we use to implement, all employees
(such as similar previous job experience)
to implement, all
measurable
Objective’
frameworks such as the ‘Balanced Scorecard’.
Train and coach: Do not make the common
and whatever
recent
by
interest and involvement in the task’.
solutions we use
all employees set goals that meaningfully
the bills. Seek people who possess intrinsic
l
the objectives of the organisation as well of equipped with a set of specific goals, and that
about a job that they regard as a way to pay
who are ‘motivated primarily by their own
approach we use,
their team. Make sure that all departments are
you’ll never be able to get someone excited
Whatever
individual contributor which means he/she
should understand how their work supports
part of employee-company fit. Skills can be
motivation to excel in the role - employees
integrated goals: To be aligned, employees need to connect his/her daily actions with
the business has. l
Make sure all employees and teams have
should escalate the decision to their supervisor.
The best way to support alignment in this way
The second level of alignment occurs between the employee and the team, including his or her
direct supervisor. Does the employee understand the objectives of the team, the expectations of the
POLYMERS Communiqué l February - March 2018
115
MEETING GROUND
IPLEX’18,
Back after Char Saal to the Land of Charminar “IPLEX’18 is poised to once again stand up to the
expectations of the industry
and prove to be yet another successful service project for the plastics industry,”
conveys Venugopal Jasti in dialogue with POLYMERS
Venugopal Jasti President, TAAPMA & Convener, IPLEX’18 Hyderabad
Communiqué.
Q. What is your opinion on the South India market for our industry? South India with its peaceful industrial environment and synergetic workforce
has always been on the growth path at a gradual and constant pace. It did not enjoy the fruits as some regions like Daman had got in the form of special
incentives and convenient access to national market through Mumbai. But has now evolved as a strong industrial development region catering
to its own market where demand is growing in sync with the evolution of modern lifestyle generated out of the strong knowledge industries for which
the southern cities like Bengaluru, Hyderabad, Chennai etc. have become known, worldwide. A modern lifestyle boosted with good household incomes is becoming a boon for
the plastics industry in South India. Creation of the new state of Telangana and building a new capital city, Amaravati for the residual state of Andhra
Pradesh will further give a boost to the demand of plastic products. Both State Governments are working hard to make these states the most
business-friendly and this has been proved with
118
POLYMERS Communiqué l February - March 2018
MEETING GROUND
CHINAPLAS 2018 to Launch
Young Tech Hall
At the ‘Young Tech Hall’,
not-to-be-missed are the
new plastics and rubber
solution providers.
I
n line with unprecedented rapid development of technology, CHINAPLAS,
after 31 editions of advancement, is evolving in response to the needs of the
industries, from a business platform for materials and equipment purchasing to an
international showcase of high technologies.
Booth space is still overbooked, though CHINAPLAS will move to a larger show venue National Exhibition and Convention Center (NECC), in Hongqiao, Shanghai. Applications
from over 4,500 companies were received before the application deadline in November, 2017. Despite the organiser’s efforts to maximise space, total area applied exceeds 40%
of the hall space. It is expected that the exhibition area will reach 3,40,000 sqm, an
expansion of 1,00,000 sqm compared to the last edition held in Shanghai two years ago. To facilitate visitors’ need of sourcing new CHINAPLAS suppliers, a ‘Young Tech Hall’
will be newly introduced at CHINAPLAS 2018. This is a comprehensive exhibition hall, which will gather together new exhibitors from diverse fields.
A Glittering Hall of the Young - The Young Tech Hall As the Asia’s no. 1 and world’s no. 2 plastics and rubber trade fair, CHINAPLAS is not only renowned for promoting cutting-edge technologies, but also famous for achieving
a massive show scale. The massive show scale, 3,40,000 sqm of exhibition area, is a double-edged sword. It takes longer time for visitors to search for specific types of products in mind, especially from new exhibitors.
The solution - a ‘Young Tech Hall’. “Young Tech Hall is introduced to help visitors locate exhibitors and products by further segmentation,” explains Ada Leung, General Manager, Adsale Exhibition Services Ltd. “It’s a win-win solution. New CHINAPLAS exhibitors can seize the opportunity to strategically market their
brands and new products to Shanghai, while CHINAPLAS itself can draw in new blood, fresh energy and more advanced technologies,” Ada Leung further adds.
The ‘Young Tech Hall’, which will house over 350 new exhibitors in an exhibition area
of 20,000 sqm is a comprehensive exhibition hall. The new hall will present additive,
colour pigments and masterbatch, testing equipment, die and moulds, extrusion machinery, injection moulding machinery, smart manufacturing technology, plastic packaging and film technology.
CHINAPLAS 2018, at NECC in Hongqiao, Shanghai, PR China, will run between 24th
and 27th April, 2018. For walk-in visitors, RMB 50 and RMB 80 will be charged for a
one-day pass and a four-day pass, respectively. Visitors who pre-registered before 11th February, 2018 can enjoy admission discount at RMB 50 for a four-day pass. They
can receive a visitor badge in advance to enjoy express entry on-site.
Events CHINAPLAS 2018
Argenplas
24th – 27th April, 2018 National Exhibition and Convention Center Hongqiao, Shanghai, PR China
11th - 14th June, 2018 Centra Costa Salguero, Buenos Aires, Argentina
PPPEXPO KENYA 2018
ARABPLAST 2019
4th - 6th September, 2018 Kenyatta International Convention Centre, Nairobi, Kenya
5th – 8th January, 2019 Dubai World Trade Centre, Dubai, UAE
InterPlas Thailand 2018
INDOPLAS
Plexpo India
7th – 11th May, 2018 Orlando, Florida, USA
20th - 23rd June, 2018 BITEC, Bangkok, Thailand
19th – 22nd September, 2018 JI Expo, Jakarta, Indonesia
17th - 20th January, 2019 Bombay Exhibition Centre, Mumbai, India
PLAST 2018
IPLEX 2018
Colombia Plast EXPOEMPAQUE
Indiaplast 2019
29th May – 1st June, 2018 FIERA MILANO, Italy
3rd – 6th August, 2018 Hitex Exhibition Centre, Hyderabad, India
24th - 28th September, 2018 Corferias, Bogotá, Colombia
28th February – 4th March, 2019 India Expo Centre, Greater Noida, NCR Delhi, India
TAIPEI PLAS 2018
Indplas’18
K 2019
15th – 19th August, 2018 Taipei Nangang Exhibition Center Taipei City, Taiwan
30th November – 3rd December, 2018 Eco Park Exhibition Ground, Kolkata, India
16th – 23rd October, 2019 Düsseldorf, Germany
NPE 2018
Non Woven Tech Asia 2018 7th – 9th June, 2018 Bombay Exhibition Centre, Mumbai, India
124
POLYMERS Communiqué l February - March 2018