Manual de serviço monitor lcd acer al512 e al513

Page 1

AL512/AL513 Service Manual TABLE OF CONTENTS PAGE

1.

PRECAUTION AND NOTICES ------------------------------------------------------------------------------------- 1~2 1.1. SAFETY PRECAUTIONS ---------------------------------------------------------------------------------------- 1 1.2. PRODUCT SAFETY NOTICE ----------------------------------------------------------------------------------- 1 1.3. SERVICE NOTES-------------------------------------------------------------------------------------------------- 1

2.

SERVICE TOOL & EQUIPMENT REQUIRED ---------------------------------------------------------- 2

3.

SPECIFICATIONS ----------------------------------------------------------------------------------------------------- 2~4 3.1. PRODUCT SPECIFICATIONS------------------------------------------------------------------------------ 2 3.2. SUPPORTING TIMING CHART---------------------------------------------------------------------------- 3~4 3.3. D-SUB CONNECTOR -------------------------------------------------------------------------------------------- 4

4.

EXPLODED VIEW AND PARTS LIST --------------------------------------------------------------------------- 5~7 4.1. EXPLODED VIEW ------------------------------------------------------------------------------------------------ 5 4.2. EXPLODED VIEW PARTS LIST -------------------------------------------------------------------------------- 6~7

5.

BLOCK DIAGRAM ---------------------------------------------------------------------------------------------------- 8

6.

SCHEMATIC DIAGRAM -------------------------------------------------------------------------------------------- 9~15 6.1. VGA INPUT -------------------------------------------------------------------------------------------------------- 9 6.2. MVZ ----------------------------------------------------------------------------------------------------------------- 10 6.3. MCU----------------------------------------------------------------------------------------------------------------- 11 6.4. OUTPUT CONNECTOR ----------------------------------------------------------------------------------------- 12 6.5. Panel_Power ------------------------------------------------------------------------------------------------------- 13 6.6. Audio (except for AL513)----------------------------------------------------------------------------------------- 14 6.7. AC-DC Power------------------------------------------------------------------------------------------------------ 15

7.

WORKING THEOREM----------------------------------------------------------------------------------------------- 16

8.

WIRING DIAGRAM --------------------------------------------------------------------------------------------------- 17

9.

PCB LAYOUT ----------------------------------------------------------------------------------------------------------- 18~25 9.1. MAIN PCB TOP VIEW ------------------------------------------------------------------------------------------- 18 9.2. MAIN PCB BOTTOM VIEW ------------------------------------------------------------------------------------- 19 9.3. CON PCB TOP VIEW -------------------------------------------------------------------------------------------- 20 9.4. CON PCB BOTTOM VIEW -------------------------------------------------------------------------------------- 21 9.5. AUDIO & IN PCB TOP VIEW----------------------------------------------------------------------------------- 22 9.6. AUDIO & IN PCB BOTTOM VIEW ---------------------------------------------------------------------------- 23 9.7. POWER PCB TOP VIEW ---------------------------------------------------------------------------------------- 24 9.8. POWER PCB BOTTOM VIEW ---------------------------------------------------------------------------------- 25

10.

TROUBLE SHOOTING FLOW CHART ------------------------------------------------------------------------- 26~28 10.1. NO POWER -------------------------------------------------------------------------------------------------------- 26 10.2. NO DISPLAY------------------------------------------------------------------------------------------------------- 27 10.3. NO SOUND -------------------------------------------------------------------------------------------------------- 28

11.

ADJUSTMENT---------------------------------------------------------------------------------------------------------- 29~30 11.1. ADJUSTMENT CONDITIONS AND PRECAUTIONS ------------------------------------------------------- 29 11.2. MAIN ADJUSTMENTS ------------------------------------------------------------------------------------------- 29 11.3. ALIGNMENT PROCEDURES----------------------------------------------------------------------------------- 29

12.

ELECTRICAL PARTS LIST ---------------------------------------------------------------------------------------- 31~39

9/20/2002


AL512/AL513 Service Manual 1. PRECAUTION AND NOTICES 1.1. SAFETY PRECAUTIONS This monitor is manufactured and tested on a ground principle that a user's safety comes first. However, improper use or installation may cause damage to the monitor as well as to the user. Carefully go over the following WARNINGS before installing and keep this guide handy. WARNINGS: ! ! ! ! ! ! ! ! !

This monitor should be operated only at the correct power sources indicated on the label on the rear end of the monitor. If you're unsure of the power supply in your residence, consult your local dealer or power company. Use only the special power adapter that comes with this monitor for power input. Do not try to repair the monitor your self as it contains no user-serviceable parts. This monitor should only be repaired by a qualified technician. Do not remove the monitor cabinet. There is high-voltage parts inside that may cause electric shock to human bodies, even when the power cord is unplugged. Stop using the monitor if the cabinet is damaged. Have it checked by a service technacian. Put your monitor only in a clean, dry environment. If it gets wet, unplug the power cable immediately and consult your service technician. Always unplug the monitor before cleaning it. Clean the cabinet with a clean, dry cloth. Apply non-ammonia based cleaner onto the cloth, not directly onto the glass screen. Keep the monitor away from magnetic objects, motors, TV sets, and transformer. Do not place heavy objects on the monitor or power cord.

1.2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety visual inspections and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltages, wattage, etc. Before replacing any of these components read the parts list in this manual carefully. The use of substitute replacement parts which do not have the same safety characteristics as specified in the parts list may create shock, fire, or other hazards.

1.3. SERVICE NOTES 1. When replacing parts or circuit boards, clamp the lead wires around terminals before soldering. 2. When replacing a high wattage resistor (more than 1W of metal oxide film resistor) in circuit board, keep the resistor about 5mm away from circuit board. 3. Keep wires away from high voltage, high temperature components and sharp edges. 4. Keep wires in their original position so as to reduce interference. 5. Usage of this product please refer to also user's manual.

-1-

9/20/2002


AL512/AL513 Service Manual 2. SERVICE TOOL & EQUIPMENT REQUIRED 1. 2. 3. 4. 5. 6. 7. 8.

SIGNAL GEN. MULTIMETER OSCILLOSCOPE SCREW DRIVER IRON ABSORBER SOLDER DUMMY LOAD (5ohm/200W)

3. SPECIFICATIONS 3.1. PRODUCT SPECIFICATIONS LCD Panel

15.0" TFT

Power Management

Energy Star compliant VESA DPMS compatible < 3W

Displayable Resolution

XGA 1024× 768 (max.)

Pixel Dimension

0.297× 0.297mm

LCD Display Color

16.7M Color Max. (8bit)

Viewing Angle

CR≧10 Horizontal: -60°~+60° Vertical: -55°~+45°

Tilt

+90°, -5°

Contrast Ratio

200 : 1 (min.) 350 : 1 (typ.)

Brightness

200cd/ m2 (min.) 250 cd/m2 (typ.)

Response Time

Tr: 13 ms Tf: 27ms (typ.)

Active Display Area

304.1mm× 228.1mm

Temperature

Operating: 0°C ~ +40°C Storage: -20°C ~ +60°C UL, CSA , DHHS, TÜV, CE, FCC-B, VDE-B, Energy Star.

Compliance Power

Audio

Input Voltage: 100~240 Vac Consumption: W/O Audio 30Watts (Max.) W/H Audio 35 Watts (Max.) 1Watt(L) + 1Watt(R)

-2-

9/20/2002


AL512/AL513 Service Manual 3.2. SUPPORTING TIMING CHART ITEM TIMING

1

2

3

4

5

720×400@70Hz 640×480@60Hz 640×480@67Hz 640×480@75Hz 800×600@56Hz

Pixel Rate

28.322MHz

25.175MHz

30.240MHz

31.500MHz

36.000MHz

H TOTAL

31.778us

31.778us

28.571us

26.667us

28.444us

H DISPLAY

25.422us

25.422us

21.164us

20.317us

22.222us

H B-Porch

1.907us

1.907us

3.175us

3.810us

3.556us

H Width

3.813us

3.813us

2.116us

2.032us

2.000us

H Border

0.318us

0.318us

0.000us

0.000us

0.000us

V TOTAL

14.268ms

16.683ms

15.000ms

13.334ms

17.778ms

V DISPLAY

12.711ms

15.253ms

13.714ms

12.800ms

17.066ms

V B-Porch

1.112ms

1.049ms

1.114ms

0.427ms

0.626ms

Vs Width

0.064ms

0.064ms

0.086ms

0.080ms

0.057ms

V Border

0.222ms

0.254ms

0.000ms

0.000ms

0.000ms

H/V Sync

-/+

-/-

-/-

-/-

+/+

Interlace

No.

No.

No.

No.

No.

6

7

8

9

10

ITEM TIMING

800×600@60Hz 800×600@72Hz 800×600@75Hz 832×624@74.5Hz 1024×768@60Hz

Pixel Rate

40.000MHz

50.000MHz

48.500MHz

57.280MHz

65.000MHz

H TOTAL

26.400us

20.800us

21.333us

20.112us

20.677us

H DISPLAY

20.000us

16.000us

16.162us

14.525us

15.754us

H B-Porch

2.200us

1.280us

3.232us

3.771us

2.462us

H Width

3.200us

2.400us

1.616us

1.118us

2.092us

H Border

0.000us

0.000us

0.000us

0.000us

0.000us

V TOTAL

16.579ms

13.853ms

13.333ms

13.417ms

16.666ms

V DISPLAY

15.840ms

12.480ms

12.800ms

12.552ms

15.880ms

V B-Porch

0.607ms

0.478ms

0.448ms

0.784ms

0.600ms

Vs Width

0.106ms

0.125ms

0.064ms

0.060ms

0.124ms

V Border

0.000ms

0.000ms

0.000ms

0.00ms

0.000ms

H/V Sync

+/+

+/+

+/+

-/-

-/-

Interlace

No.

No.

No.

No.

No.

-3-

9/20/2002


AL512/AL513 Service Manual ITEM

11

12

13

TIMING

1024×768@70Hz

1024×768@75Hz

Pixel Rate

75.000MHz

78.750MHz

H TOTAL

17.707us

16.660us

H DISPLAY

13.653us

13.003us

H B-Porch

1.920us

2.235us

H Width

1.813us

1.219us

H Border

0.000us

0.000us

V TOTAL

14.272ms

13.328ms

V DISPLAY

13.599ms

12.795ms

V B-Porch

0.513ms

0.466ms

Vs Width

0.106ms

0.050ms

V Border

0.000ms

0.000ms

H/V Sync

-/-

+/+

Interlace

No.

No.

14

15

3.3. D-SUB CONNECTOR D-SUB 15 PIN CONNECTOR

1

2 6

11

3 7

12

4 8

13

9 14

1.R 2.G 3.B 4.NC 5.GND

5 10 15

6.GND 7.GND 8.GND 9. +5V 10.GND

11.NC 12.SDA 13.H-SYNC 14.V-SYNC 15.SCL

SIGNAL LEVEL CONNECTOR R G B H V SDA SCL

SIGNAL RED GREEN BLUE H/SYNC V/SYNC DDC1/2B DDC1/2B

DESCRIPTION 0.7vp-p(VIDEO) 0.7vp-p(VIDEO) 0.7vp-p(VIDEO) TTL positive or negative TTL positive or negative TTL TTL

-4-

9/20/2002


AL512/AL513 Service Manual 4.2. EXPLODED VIEW PARTS LIST Ref. No. Source 1F01

Part No.

DESCRIPTION

2024263501 FRONT BEZEL

SPECIFICATION AL512 ABS 94V0 860027

Q‘TY 1

REMARK MPRⅡ TCO99

1F01

2024263503 FRONT BEZEL

AL513 ABS+PC 94V0 860027

1

1F02

2044263101 FUNCTION KEY

AL512 ABS 94HB PS-7604B

1

1F03

2054254101 ORNAMENT

DOOR PANEL ABS 94HB 860027

1

AL512

1F03

2054254001 ORNAMENT

DOOR PANEL ABS 94HB 860027

1

AL513

1F04

2053752701 LED INDIC.-PWR

JT166AL LED LENS PMMA 94HB

1

1F05

2061252400 SPONGE

36X23X3t EVA

2

AL512 Only

1F06

2084730082 SCREW,BND T+

M3X8(BND T+)

2

AL512 Only

1F07

2071859101 SHIELD PLATE

JT166L14 SECC t=1. 0(LCD B'KT)

1

1F08

2082730062 SCREW,BND+

M3X6(BND+)

3

1F09

2080002200 SCREW,SPE

L355 M3x6 DH NICKEL-PLATED

8

1F10

2084730082 SCREW,BND T+

M3X8(BND T+)

11

1F11

2072450100 INSULATOR

JT166E PC 185LX25.3WX14.6HX.2t

1

1F12

2071659501 SHIELD PLATE

SPTE t=0.3mm

1

1F13

2082730062 SCREW,BND+

M3X6(BND+)

1

1F14

2072451900 INSULATOR

NYLAR t=0.2mm 94V0

1

1F15

2085730062 SCREW,B OTW+

3X6(+) SWRM-3 ZMC2-C

4

1F16

2082730062 SCREW,BND+

M3X6(BND+)

4

1F17

2082730062 SCREW,BND+

M3X6(BND+)

4

1F18

2071664200 BRACKET,FIX

JT166L14/SPTE 0.3t MAIN BOARD

1 1

1F19

2082730062 SCREW,BND+

M3X6(BND+)

1F20

2071960200 METAL FITTG

L355 SECC t=0.8

1

1F21

2085730082 SCREW,B OTW+

SCREW B OTW+ M3X8

2

1F22

2085740082 SCREW,B OTW+

SCREW B OTW+ M4X8

1

1F23

2085740082 SCREW,B OTW+

SCREW B OTW+ M4X8

1

1F24

2080002300 SCREW,SPE

L355 M3*8 DH NICKEL-PLATED

2

1F25

2082730062 SCREW,BND+

M3X6(BND+)

1F26

2074191000 HOLDER

JK1461 JEAN

2 1

AL512 Only

1F30

2084730062 SCREW,BND T+

M3X6(BND T+)

2

2C01

2022259110 CABI BACK

BACK ABS 94V0 860027

1

MPRⅡ

2C01

2022259113 CABI BACK

BACK ABS+PC 94V0 860027

1

TCO99

2C02

2071958300 METAL FITTG

VE170 KENSINGTON

1

2C03

2054252605 ORNAMENT

DUMMY LOGO ABS 94HB 860027

1

2C04

2082630067 SCREW

M3X6 P=0.5 ZN WHITE

2

2C05

2084740107 SCREW,BND T+

M4X1φ BND T+ ZN WHITE

2

2C06

2084730082 SCREW,BND T+

M3X8(BND T+)

1

2C07

2027255509 DUST COVER

BACK COVER ABS 94V0 860027

1

AL512 MPRⅡ

2C07

2027255511 DUST COVER

CACK COVER ABS+PC 94V0 860027

1

2C07

2027256406 DUST COVER

BACK PLATE ABS 94V0 860027

1

AL512 TCO99 AL513 MPRⅡ

2C07

2027256408 DUST COVER

BACK PLATE ABS+PC 94V0 860027

1

AL513 TCO99

2C08

2082630067 SCREW

M3X6 P=0.5 ZN WHITE

1

2C09

2085740082 SCREW,B OTW+

AL512

2085740086 SCREW,B OTW+

SCREW B OTW+ M4X8 M4X8 B SPW+ φ 3. 96 NYLON

4

2C09

4

AL513

1

5B01

2028255701 STAND

AL512 STAND ABS 94HB 860027

5B02

2071963400 METAL FITTG

AL512 STAND PLATE SECC t=1.0mm

1

5B04

2039802301 FOOT PAD

CR 420xφ16.5x5.8

4

5B05

2106653100 HINGE

JT166L HINGE -5'~20' W/ LOCK

1

5B06

2027255407 DUST COVER

STAND BACK ABS 94HB 860027

1

-6-

TCO99 Only

9/20/2002


AL512/AL513 Service Manual Ref. No. Source

Part No.

DESCRIPTION

SPECIFICATION

Q‘TY

REMARK

5B07

2027255607 DUST COVER

STAND FRONT ABS 94HB 860027

1

5B08

2085740162 SCREW,B OTW+

4x16(+) SWRM-3 ZMC2-C

4

MPRⅡ

5B08

2085740162 SCREW,B OTW+

4x16(+) SWRM-3 ZMC2-C

3

TCO99 TCO99 Only

5B09

2085740202 SCREW,B OTW+

PM4*20

1

5B15

2084740082 SCREW,BND T+

M4X8(BND T+)

4

9H01

2072258100 HEAT SINK

AL-6063S t=1.5mm

2

9H61

2072250100 HEAT SINK

A6063S-T5

1

9R81

2429150100 TUBE,SILICON

JT156D2 TO-220ST 0.4mm

1

9S01

2105250700 SPRING PLATE

SUS 301

1

9S02

2084730082 SCREW,BND T+

M3X8(BND T+)

1

9S03

2084730082 SCREW,BND T+

M3X8(BND T+)

4

9S61

2084730102 SCREW,BND T+

M3X10(BND T+)

2

-7-

AL512 Only

AL512 Only

9/20/2002


5. BLOCK DIAGRAM 12V for INVERTER

AC 110~220V INPUT

SWITCHING POWER SUPPLY 5V for system I103,I104,I110 5V to 3.3V 3.3V to 2.5V OSC. 12MHZ X101

R

3.3V

DC_EN

VCOM 3.6V

DC-DC for PANEL POWER I108 AIC1341 Q105,Q106,Q107 Q108,Q114,Q115

VEEG

-6V

VDDA 9.2V VDDD 3.3V

2.5V

LCD FLAT PANEL

MRT

G

VDDG 18V

48 Bits

MASCOT VZ

B I001 LCD CONTROLLER ADC+ SCALAR + T-CON

STH1,LP,INV1,INV2 POL,STV1,CPV

CPH1 PA-HSYNC

Hsync Vsync

BUF I101 74LCV14

BLT_ON PA-VSYNC

TO BACKLIGHT High Volt

BRIGHTNESS

INVERTER

I100 24LC16B EEPROM

SDA/SCL FROM D-SUB 15 PIN

I102 24LC21 EEPROM DDC

I2C BUS

EDID I2C BUS

OPTION I105 8051PLCC

VOLUMN CONTROL

AUDIO IN KEYPAD

AUDIO AMP. I601 TDA7053A/TDA7057

SPEAKER

OSC. 12MHZ X100

15 inch LCD MONITOR BLOCK DIAGRAM

9/20/2002

-8-


6. SCHEMATIC DIAGRAM

JT166L 2202120100

P701 8 HEADER 2mm 8 7 6 5 4 3 2 1

6.1. VGA INPUT

2 DOWN UP 1

+3.3V PWR/SW PSM/LED PWR/LED

DDC-SCL

D114

DDC-SDA

C169 VPORT

NC

D115

HSYNC

C170 VPORT

NC

13 12 11 10 9 8 7 6 5 4 3 2 1

D107

D108

D109

D110

NC

NC

NC

NC

NC

GREEN

DDC-SDA DDC-SCL

GREEN

ORANGE

S705

S704

S703

S702

L101

32

C101

0.1u

L102

32

C102

0.1u

D701

PA-BLUE

2

PA-GREEN 2

GREEN

BLUE

B-GND PC_5V

NC

D106

BLUE

G-GND

D105

NC

S701

RED

R-GND

D104

NC VSYNC

J101 13 12 11 10 9 8 7 6 5 4 3 2 1

D103

RED

L103

HSYNC VSYNC

32

C103

C105

C106

C107

VPORT

VPORT

VPORT

C100

CONN RCPT 13

0.1u PA-RED

2

SOGI

2

NC

Optional VGA-GND

VGA_GND

R100 R101 R102

R105

22

R103

22

I101A 1

C108

R105

I101B

2

3

74LVC14

R104 100

4

PA-HSYNC 2 C104

74LVC14

L100

R106 1K/NC +3.3V

200

75 1% 75 1% 75 1%

VPORT 10K/NC

I101C 5

C109 VCC

C172

C110

0.1u D111

D112

1N4148

1N4148

VPORT

Optional

I101D

6

9

74LVC14

33p

R107 100

8

PA-VSYNC 2 C111

74LVC14

150pF

33p

R108 change to C172

DDC_VCCA C112 0.1u

R109 1 2 3 4

I102 NC NC NC VSS

VCC VCLK SCK SDA

24LC21

8 7 6 5

R110 R111

150 150

+3.3V VSYNC C113 DDC-SCL DDC-SDA

I101E 11

DDC-SCL 3 DDC-SDA 3

150

74LVC14 0.1u

DDC-SCL1 3 DDC-SDA1 3

74LVC14 VCC IS +3.3V D12 NF4 C14 R11 I2

I101F 13

8 PIN SOCKET P108

10

12

74LVC14

AL512/AL513

9/20/2002

-9-


+3.3V

6.2. MVZ

R11222/NC

VCC

R11322 LT1117CST-3.3

3

GND

I103 VIN

2 R085

C115

200

NC

1

C116

VOUT

L104

10K

R116

10K

R117

R11522 OE3

10K CPH2

R080

+3.3V

0 3.3K

R125

NC

SCL

R127

100

3

SDA

R128

100

3

IRQ-

3

RESET

3

VCC

3.3K

1K/NC

1

C119

LT1117CST-3.3 VOUT

L105

2

C117

200

10uF/50V

C118 22u / 16V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

22u / 16V 3.3-ANA L106

C121

200

GND

1

Vout

2

Vin

10uF/50V

Vout

3

L107

SOT-223

3.3-PLL C126

200

10uF/50V

1 PA-VSYNC 1 PA-HSYNC 1

TVCLK IRQ# SCS# SDA SCL RST STV3 STV1 DCVSS CPV OE3 OE2 OE1 CPH2 PWM0 PWM1 DCVDD INV2 LCD_VDD LCD_VBL DCVSS RED_OUTB_7 RED_OUTB_6 RED_OUTB_5 RED_OUTB_4 DOBVDD RED_OUTB_3 RED_OUTB_2 RED_OUTB_1 RED_OUTB_0 DOBVSS GRN_OUTB_7 GRN_OUTB_6 GRN_OUTB_5 GRN_OUTB_4 DOBVDD GRN_OUTB_3 GRN_OUTB_2 GRN_OUTB_1 GRN_OUTB_0

VIN

4.7K

TP3 PWM0

3

3.3K

R122

80

INV2

R123

22

VDDCTRL 3

PWM1

BLT_ON

GB[0..7]

4

RB[0..7]

4

3 4 3

CPH2

C162 NC

SOGI

DIBVDD CAP_HREF CAP_HSYNC CAP_VSYNC DIBVSS BLU_INB_0 BLU_INB_1 BLU_INB_2 BLU_INB_3 BLU_INB_4 BLU_INB_5 BLU_INB_6 BLU_INB_7 DCVDD GRN_INB_0 GRN_INB_1 GRN_INB_2 GRN_INB_3 GRN_INB_4 GRN_INB_5 GRN_INB_6 GRN_INB_7 DCVSS RED_INB_0 RED_INB_1/UV1 RED_INB_2 RED_INB_3 RED_INB_4 RED_INB_5 RED_INB_6 RED_INB_7 DIBVDD DVDD DVSS DTEST DVCC DGND VGA_VSYNC VGA_HSYNC SOGI

BB[0..7]

DOBVSS BLU_OUTB_7 BLU_OUTB_6 BLU_OUTB_5 BLU_OUTB_4 DOBVDD BLU_OUTB_3 BLU_OUTB_2 BLU_OUTB_1 BLU_OUTB_0 DOBVSS RED_OUTA_7 RED_OUTA_6 RED_OUTA_5 RED_OUTA_4 DCVDD RED_OUTA_3 RED_OUTA_2 RED_OUTA_1 RED_OUTA_0 DCVSS GRN_OUTA_7 GRN_OUTA_6 GRN_OUTA_5 GRN_OUTA_4 DOBVDD GRN_OUTA_3 GRN_OUTA_2 GRN_OUTA_1 GRN_OUTA_0 DOBVSS BLU_OUTA_7 BLU_OUTA_6 BLU_OUTA_5 BLU_OUTA_4 DOBVDD BLU_OUTA_3 BLU_OUTA_2 BLU_OUTA_1 BLU_OUTA_0

I001

Mascot VZ

120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81

4

BB7 BB6 BB5 BB4

+3.3V

BB3 BB2 BB1 BB0

C163 0.1u

RA[0..7]

RA7 RA6 RA5 RA4

4

C120 0.1u C122 0.1u

RA3 RA2 RA1 RA0

C123 0.1u

GA[0..7]

GA7 GA6 GA5 GA4

C124 0.1u

4

C125 0.1u

GA3 GA2 GA1 GA0

C127 0.1u C128 0.1u

BA[0..7]

BA7 BA6 BA5 BA4

4 C129 0.1u C130 0.1u

BA3 BA2 BA1 BA0

C131 0.1u

AVCC AGND VREF CP CZ VCCAB BI GNDAB BCLP VTOP VBOT VCCAG GI GNDAG GCLP TOUTP TOUTM VCCAR RI GNDAR RCLP PLLVDD PLLVSS DCVSS GPIO2 GPIO1 GPIO0 STH1 STH8 LP DCVDD SHC XTAL XTALI DIBVSS RLS POL CPH1 INV1 DCVSS

GND

3

R120

TP2 CPHA

160 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121

PLL-VDD I104

22/NC

4

+3.3V

GB3 GB2 GB1 GB0

100

R119

R077 100

GB7 GB6 GB5 GB4

R126

22/NC

4

CPV

R121

10K

RB7 RB6 RB5 RB4

3 RESET_MASCOT

R124

R186

RB3 RB2 RB1 RB0

R079

R118

STV1

TP1

OE2

220uF/ 16V

C114 22u / 16V

R084

22u / 16V

R114

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

C132 0.1u

3.3-PLL

PLL-VDD

1

PA-BLUE

1

PA-GREEN

1

PA-RED

R133

80

INV1

4 R078

R135 C134 0.1u

22

POL

3 1

C139 0.1u 2

TL431

GND

C136

C135

I110 +

C140 10uF/50V

150p 50VNPO J R142 0

5600p 50V X7R K

4700p

3.3-ANA TRACE> 30 MILS

C144 0.1u

C137 0.01u C141

C145 0.1u

C138

STH8

4700p

C142 0.01u

C143 4700p

R139

80

R140

22/NC

R141

80

R143

22

NC R086

1 2 3 4

R144 1M

C147 22p

X101 12MHZ

CPH1 R134 0

LP

4

STH1

4

4

C133 22p

TP6 2365809996

NC R087

C146 0.1u

CPHA

C161 NC

Vref=2.5V

R13775

80

4

C148 22p

0 R090

8 XIN/CLK VDD 7 XOUT FS0 6 FS1 MOD 5 LF VSS I113 P2781 R091 1.2k C090 680pf C091 6800pf

DA1 C45 R44 I3 R088

+3.3V

NC

R092 0

NC R089

AL512/AL513

9/20/2002

-10-


VCC

6.3. MCU

VCC

R197 4.7K

R146 4.7K

C149 0.1u

C151

22p

X100

21

12MHZ

20 RESET 10

2

14 15 16 17

IRQ-

ENTER MENU UP

VCC

EA/VP X1 X2 RESET INT0 / P3.2 INT1 / P3.3 T0 / P3.4 T1 / P3.5 P1.0 / T2 P1.1 / T2EX P1.2 P1.3 P1.4 P1.5 P1.6 P1.7

POWER

SDA SCL

SDA SCL

DOWN

2 2

2 3 4 5 6 7 8 9

B

R198 R145 4.7K 4.7K

NC

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

/ / / / / / / /

P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7

A8 A9 A10 A11 A12 A13 A14 A15

/ / / / / / / /

P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7

43 42 41 40 39 38 37 36

RESET_MASCOT 2 DC_EN1

R075 150

R163

10K

19 18 32 33 13 11

R082 150 RxD

Audio control for LP14/AL512 only

R083 150

TxD

12V

R189 4.7K R188 4.7K

EN_18V

3PIN 2mm J109 1 1 2 2 3 3

L115

3.5X9X0.8

PWM1

Q110 SST3904

PWM1

2 VCC

+

C289 470uF/16V C168 0.1u

FOR Winbond ISP

C167 0.1u R191 4.7K

8 SCL SDA

150 150

150

150

150

150 J103

6 LED_OR LED_GRN GND

5

M U D E

8 7 6 5 4 3 2 1

MMBT3906 Q113

8 7 6 5 4 3 2 1

C166 0.1u

D113

2

DC_EN1

3

1N4148

R194 100K

RESET

R196 4.7K

2 2

+

C164 1uF/50V

VCC

12V

SDA 1

DDC-SDA TxD RxD

10 9 8 7 6 5 4 3 2 1

10 9 8 7 6 5 4 3 2 1

Q104 2SA1020

R183 VCC

R184

28

17

39

7

C209

4.7K

VOUT

L108 2

200

R168 1K R169 Brightness

BLT_ON

1K

2 +

VDDD

NC

4

C288 470uF/16V

Q109

C160 10uF/50V

PWM0

2

SST3904

C212

0.1u

NC

0.1u

R173

2.0 mm

18

29 1

VIN

+3.3V

1K

R171 2

L114 NC

VDDCTRL 3.3K

40

3

R172

0

MRT DEBUG I/O/NC

P105

LT1117CST-3.3 I112 GND

DDC-SCL

J108 1 1 2 2 3 3 4 4 5 5

NC

1

SCL 1

R185

C171

C282 470uF/16V <Spec>

5pin/2mm J104

+

L109 3.5X9X0.8

L113 3.5X9X0.8

R166 4.7K

Q111 SST3904

VCC

+

VCC

R165 4.7K

5 DC_EN

VDDCTRL

5V

2.2K

0.1u

4.7K R190 NC R193

C165 0.1u

R195

C157

C153 C154 C155 C156 0.1u 0.1u 0.1u 0.1u

8 PIN SOCKET P100

4.7K

R187

VCC

1

24LC16B

P

LED_OR

330 VCC

1

0.1u

VSS A0 A1 A2 WP

2

Q100 MMBT3906

DDC-SCL1 1 DDC-SDA1 1

2

4 1 2 3 7

150

VCC

C152

2.2K R076

3

1

R074 150

8051PLCC

R081 150 Winbond ISP

LED_GRN

330 R162

C066 22u / 16V

R155 R156 R157 R158 R159 R160 R161

I100

R154

2

10K

PWM1 Q101 SST3904/NC

24 25 26 27 28 29 30 31

P3.7/ RD P3.6 / WR PSEN ALE P3.1 / TXD P3.0 / RXD

MUTE

3

R153 Q102 1

LED_GREEN AMBER

R150 NC

E

MMBT3906

44

I105 35

VCC

22p

12 INT2 / P4.3 1 INT3 / P4.2 22 VSS 34 23 P4.1 P4.0

C150

C

R147 R148 4.7K

+3.3V Q103

SST3904

6

PLCC-44 SOCKET

AL512/AL513

9/20/2002

-11-


6.4. OUTPUT CONNECTOR 2 BA[0..7]

33PX4

BA0 BA1 BA2 BA3 BA4 BA5 BA6 BA7

L120 L121 L122 L123 L124 L125 L126 L127

80 80 80 80 80 80 80 80

T_BA0 T_BA1 T_BA2 T_BA3 T_BA4 T_BA5 T_BA6 T_BA7

1 3 5 7 1 3 5 7

CP01

2 4 6 8 2 4 6 8

CP02 33PX4 33PX4

L128 L129 L130 L131 L132 L133 L134 L135

80 80 80 80 80 80 80 80

T_GA0 T_GA1 T_GA2 T_GA3 T_GA4 T_GA5 T_GA6 T_GA7

1 3 5 7 1 3 5 7

2 GA[0..7]

CP03

J105 2 4 6 8 2 4 6 8

T_RA0 T_RA1 T_RA2 T_RA3 T_RA4 T_RA5 T_RA6 T_RA7

CP04 33PX4 33PX4

RA0 RA1 RA2 RA3 RA4 RA5 RA6 RA7

L136 L137 L138 L139 L140 L141 L142 L143

80 80 80 80 80 80 80 80

T_RA0 T_RA1 T_RA2 T_RA3 T_RA4 T_RA5 T_RA6 T_RA7

1 3 5 7 1 3 5 7

2 RA[0..7]

CP05

T_GA0 T_GA1 T_GA2 T_GA3 T_GA4 T_GA5 T_GA6 T_GA7

2 4 6 8 2 4 6 8

T_BA0 T_BA1 T_BA2 T_BA3 T_BA4 T_BA5 T_BA6 T_BA7

CP06 33PX4

C283 0.1uF

33PX4

80 80 80 80 80 80 80 80

T_BB0 T_BB1 T_BB2 T_BB3 T_BB4 T_BB5 T_BB6 T_BB7

1 3 5 7 1 3 5 7

2 4 6 8 2 4 6 8

5

3.6V 3 VDDD

3.3V

CP08 33PX4 33PX4

GB0 GB1 GB2 GB3 GB4 GB5 GB6 GB7

L152 L153 L154 L155 L156 L157 L158 L159

80 80 80 80 80 80 80 80

T_GB0 T_GB1 T_GB2 T_GB3 T_GB4 T_GB5 T_GB6 T_GB7

1 3 5 7 1 3 5 7

2 GB[0..7]

CP09

2 4 6 8 2 4 6 8

CP10 33PX4 33PX4

RB0 RB1 RB2 RB3 RB4 RB5 RB6 RB7 2 RB[0..7]

L160 L161 L162 L163 L164 L165 L166 L167

80 80 80 80 80 80 80 80

T_RB0 T_RB1 T_RB2 T_RB3 T_RB4 T_RB5 T_RB6 T_RB7

1 3 5 7 1 3 5 7

CP11

CP12

2 4 6 8 2 4 6 8

VCOM

2 STV1 2 CPV 5 VDDG

18V -6V

5 VEEG

C284 0.1uF

C286 0.1uF

CON50

STH1 LP INV1 INV2 POL C287 0.1uF

5 VDDA

T_RB0 T_RB1 T_RB2 T_RB3 T_RB4 T_RB5 T_RB6 T_RB7 T_GB0 T_GB1 T_GB2 T_GB3 T_GB4 T_GB5 T_GB6 T_GB7 T_BB0 T_BB1 T_BB2 T_BB3 T_BB4 T_BB5 T_BB6 T_BB7 CPH1

2 CPH1

VDDA

C218 10uF/50V

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CON50

C285 0.1uF VCOM VDDD

33PX4

VDDG

C214 10uF/50V C215 10uF/50V C216 +

VEEG

C217 10uF/50V +

L144 L145 L146 L147 L148 L149 L150 L151

2 2 2 2 2

+

BB0 BB1 BB2 BB3 BB4 BB5 BB6 BB7

J106

+

2 BB[0..7]

CP07

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+

GA0 GA1 GA2 GA3 GA4 GA5 GA6 GA7

AL512/AL513 10uF/50V

9/20/2002

-12-


2SA1020Y

+

2A/24V/1206 F101

C301 10uF/50V

+

R222 360/1206

R224 0/0603

Q115 PMBT3904/SMD

C307 +

R226 10R/0603

2 3

C311 10uF/50V

4 5

+

6 7

SD OCSET VCC

FB1

SS COMP1 FB2

I106 TL431A

-4.3V

C303 10uF/50V

C302 10uF/50V

R200 10K/0603

FB3

Vin2GATE3

+ C308 100uF/16V

C321 0.1uF

R205 21K 1%/0603

16 15 14

10nF/0603

13

R209 5K6/0603

VCOM_3.6V

R210 110/0603

7.6mA

R211 C310

12

12K/0603

11 10

9 Gate2GND R213 I108 AIC1341/SMD 3.3K/0603

C316 1uF/50V

R214 1K VR 10%

R215 1.47K 1% 0603

4

VDDG VEEG VDDA

4 4 4

D206 EP05QC04/SMD

C314 10uF/50V

+ C315 100uF/16V

C317 1uF/50V 26.2V

D205 EP05QC04/SMD

VCOM

+ Q107 CEA3055L

R216 1.15K 1%/0603

VDDG_18V VEEG_-6V VDDA_9.2V

R212 3K3 1%/0603

C312 22nF/0603

C313 22pF/0603

8

C300 0.1uF

+

D200 EP05QC04/SMD

UgatePgnd

Q106 CEA3055L R206 10K/0603

+

C304 0.1uF

Phase Lgate

C3091uF/50V +

R20736K 1

R201 4K32 1%/0603

D203 EC10QC04/SMD

L111 33uH

R225 100K/0603

R202 1K/0603

0.25A/0603 F103

R223 360/1206

220uF/16V

DC_EN

D204 NC

D201 EP05QC04/SMD

D202 EP05QC04/SMD

10K/0603

Q105 2SA2907

-10.9V

R221

C305 NC

3

Q114

5V

+

CONN SOCKET 5 J110 1 1 2 2 3 3 4 4 5 5

12V

+

6.5. Penel Power

Q108 KSP2222A

R227 0/0603

F102 0.25A/0603

R217 1K/0603

R218 20K5,1%/0603

EN_18V C318 47uF/50V VDDA VDDG

+ I109 TL431A

2.5V

C319 NC

+

R219 3K3 1%/0603

20ms Delay

AL512/AL513

9/20/2002

-13-


R605 15/3W

P604 L609

6.6. Audio (except for AL513)

3

2UH R602 15/3W

+ C602

2 VOLUME

1000uF/16V

R604 390

1 2mm pitch

R603 180K

R606 3K

2 R604 10K/NC 3

R612 15K/NC

1 2SC945/NC Q601

+

2

11

L+

8 2UH C609 L606

C612 4700p

NC 2UH +

I601 TDA7057AQ

C613 47uF/16V/NC

4

6

R610 100

10

1

10uF/50V R611 4K7

L-

IN2 PG1

5

12

+

L607 2UH

L604 2UH L605

C610

10K

C611 1uF

RNC

4700p

PG2

R609

R608 4K7

SG

2.5mm pitch

R607 100

9

C601 1uF

1

1

NC C608

2

2UH C607

IN1

10uF/50V

L601 2UH

3

3

13

2

10K

L603 R+

3

R601

P603

C606

R613 4.7K/NC

COTR1

Vp

COTR2

4

104

7

C605

2mm pitch P607

To Speaker P602 1 3 5

2

R-in

4 4 2

1 5

P601 P_JACK

3 2

L608 2UH

L-in

1 pitch=2mm

3 COMPONENT SIDE

AUDIO IN PCB

2428106xxx Jumper

AL512/AL513

9/20/2002

-14-


6.7. AC-DC Power

R809 15/1W

C822 2200PF/500V 1 2 D805

1

1

D806 15V

2 C811 NA

3

D804 FCH20A10 20A100V

8

D807 6.8V

P802 +12V GND GND +5V +5V R841 470

C815 1500uF/10V

5 4 3 2 1 S5B-XH-A 5P/P=2.5

2

C807 68P/1KV

15UH C813 C814

9 5

1

1

R817 1K

L804

2 10

D802 UF4007

2

C803 4700PF

1

C812 100uF/400V

C817 1000uF/10V

11

2

1

+ 2

31DQ06FC

12

0.022UF/400V C806 2

2

1

JUMPER

4 -

47K/5W R805

6

7

1 1

FG

R804

2

430K/3W

C816 NC

1500uF/10V 1500uF/10V

C823 1 2

L802 Bead,T3.5x0.8x9

4700pF/250Vac R816 10/0.5w

D803

UF4005 R815 120/1W

R814 2K2/1%

2 D FB

C819 1000P/50V

1

3

2

I802 TLP621

3

1

4 I801 KA5M0365R

R813

C820

100

100n/50V

4

3

C808 47uF/50V

GND Vcc

C809 100n/50V 2

R810 20K 1%

1

1

R811 4K7K/1%

I803 TL431CLP

R806

1

R812 2K43K/1%

3K48/1% C810

Q801 NC

0.033UF/100V MEF

2

4

1

D801

2

1

KBJ4J 4A 600V

2

t

1

8

2

5

2

L803

C801 0.22uF/275V

1

JUMPER 2.5A/250V

T801 L=1.2mH

10/3A R840

0.22uF/275V C824 1

3

C802

R801

L805

1M 1/2W

L801

2

1 2

F801

4700PF 2 1

P801 Connector

R807 JUMPER

(1) Resistor - power rating is 1/8W , if not indicated. (2) AL-EL capacitor - temperture is 105'C

, if not indicated.

AL512/AL513

9/20/2002

-15-


AL512/513 Service Manual 7. WORKING THEOREM A. DC-DC CONVERTER This block provides adjustable output voltages of 9.2V, -6V, 18V and 3 to 4V for the panel. It consists of a Q114 transistor and power switch IC I108 (AIC 1526-1). When DC_ EN signal is high, then Q114 is activated and send one signal to activate I108. At this time I108 will send 200KHz 12V PWM to Q106, Which is connected with L111, Q106, D203 and C308, to boost 5V to 9.2V. And I108 offers the adjustable voltage of 3V to 4V. By sending out pulses from pin 2 and pin 16 of I108 to double voltage circuit consisting of C301, D201, D202 and C303, leaner regulator with Q105, would output –6V, 18V output id created, according to the rule of –6V creation. B. Scalaring controller MascotV scalar is a highly integrated solution that combines a high performance ADC with an advanced image processing controller. Using advanced image scaling algorithms, Mascot V has intelligently adaptive sub-algorithms that will automatically optimize the display quality for different images – the text is sharper and the graphics is smoother. The built-in analog interface includes a 160Mhz, 8-bit 3-channel ADC, preamplifier, and VGA, allowing seamless support to resolutions from VGA to XGA. MascotV also offers other integrated functions such as an internal OSD that supports all languages, and build-in line buffers that allows support to a wide range of LCD panels. The scalar implements four advanced display technologies: 1. Sampling RGB input signals by fully integrated triple-channel ADC, PLL, and pre-amplifier 2. Automatically calibrate for vertical and horizontal alignment to center display and phase calibration 3. High-quality advanced scaling: Enhanced and adaptive scaling algorithm for optimal image quality 4. One and two pixels per clock panel support: Up to 24 bits per pixel. The panel interface consists of 48-bit panel data bus, Start Pulse(STH1) and Clock (CLKH), Polarity(POL)/Latch pulse(LP) for source driver IC, Start pulse(STV1) and Clock(CLKV) for gate driver IC, and Data inversion control(HMSO/HMSE) for odd/even pixel bus and the power supply (+3.2V, +3.45V<adjustable>,+9.2V, +18Vand-6V) for panel driver IC use. C. Inverter In order to drive the CCFLs embedded in the panel module, there is a ROYER inverter to convert to convert The input 12V up to hundreds of AC voltage output. The inverter is formed by symmetric, in order to drive the separate lamp modules. The input stage consists of a PWM controller, buck choke, and switching MOSFET to convert DC input into AC output. The output stage consists of a tuning capacitor, transformer, push-pull transistor pair to boost ac output up to hundreds of voltage. And one resister is serial to lamp for output cuttent feedback. A 5-pin connector is the only interface to control the inverter. Pin 1 is 12V input, Pin 2/4 is the returns, pin3 is the control of output current, and pin 5 is the enable/disable control.

-16-

9/20/2002


AL512/513 Service Manual 10. TROUBLE SHOOTING FLOW CHART 10.1. NO POWER

Start

5V on C101

Check D804,D807, I801,I802,I803 D801,F801

N

Y

I101 is Failed?

Replace I101

Y

N

5V on C314,C319

N

Check Q101,I107,Q114

N

Check L111,D203, I108,Q106

N

Check Q108,I109,F102

N

Check D201,D202,F103, C302,Q105,I106

Y

9.2V on C308

Y

18V on F102

Y

-6V on F103

Y

Check 3~4V Q107,C315,I108

-26-

9/20/2002


AL512/513 Service Manual 10.2. NO DISPLAY No Display

Check Power region

Dark

Amber

Check LED Color

Check IO cable is connect OK ?

Yes

Amber & Green

No

Check X100 Crystal 12MHz is working?

Green

Check I/P signal is in pwr saving state?

Check I002 is OK ?

Yes Refer to NO POWER trouble shoot flow char

Press Power key ON/OFF is OK ? (See LED is green or dark.)

No

Yes

Check uP I105 Reset is Ok ?

No

Yes

Press "1" key if OSD menu is on display ?

No

Change I105

Check Reset circuit Q113,D113

Check Keypad pcb is OK ? Yes Check if Inverter is Ok ?

Yes

Check I001 MVZ if RST Pin#155 have reset pulse ?

No

Change Inverter

Check uP I105 pin#24 send reset ? pulse ?

No

Yes

Yes Check X101 Crystal 12MHz is working ?

No Change X101

Yes Check J105,J106 data bus have signal

No

Change I001 LCD controller IC

Yes Check panel Powers VDDD=3.3V VDDA=9.2V VDDG=18V VEEG=-6V Yes Change LCD panel

-27-

9/20/2002


AL512/513 Service Manual 10.3. NO SOUND

Speaker No Sound

Check Volume Control Pin 1&7 Voltage 0.4~0.85V ?

Earphone no sound

No

Adjust OSD Volume control to Max. and Check Pin 1&7 Voltage >0.4V

No

Check Q010 Collector has PWM output ?

Yes

Yes

Yes

Check if I601 Pin 4 Vp=12V ?

No

Check R602 & R605 is OK ?

Check if Speaker is OK ?

Yes Yes Change I601 TDA7057AQ

Yes

-28-

9/20/2002


AL512/513 Service Manual 11. ADJUSTMENT

11.1. ADJUSTMENT CONDITIONS AND PRECAUTIONS 1. Approximately 30 minutes should be allowed for warm up before proceeding. 2. Adjustments should be undertaken only on those necessary elements since most of them have been carefully preset at the factory. 3. ESD protection is needed before adjustment.

11.2. MAIN ADJUSTMENTS NO. 1. 2. 3. 4.

FUNCTION V-com Voltage Eeprom Initial White Balance Geometry

DESIGNATION R124 (VCOM ADJ) Function Key Function Key Function Key

11.3. ALIGNMENT PROCEDURES Adjustment Conditions and Precautions: (A). Power supply voltage: AC 110/120V± 10% 60 Hz± 5%, AC 220/240V± 10% 50 Hz ± 5%. (B). Warm up time: The display must be power ON for at least 30 minutes at full white pattern before starting alignments. This is especially critical in color temperature and white balance adjustments. (C). Signals: reference the front detail specifications and timing table. Video : reference the front detail specifications. 1. Adjustment of V-com Voltage: A. Timing : 1024x768@60Hz. B. Pattern : The picture of “ Shut down windows” or Full screen pixel ON/OFF pattern. C. Adjust R124 to let the center of the screen no flash. 2. Eeprom Initial: A. Timing : 1024x768@60Hz. B. Pattern : Cross hatch. C. Switch off the power and press the “▲” and “ 2 “ key simultaneously, then switch on the power. At this time we can enter into the factory mode when press the “ 1 “key. D. Select the “EEPROM INIT” item and press “ 2 “key to reset the Eeprom. 3. White Balance Adjustment : A. Timing : 1024x768@60Hz. B. Pattern : Full white. C. Set CA110 color analizer at the center of screen and along a perpendicular to the screen at 20cm from the display. D. Move “▼” key to select the “ WHITE BALANCE” item in the factory mode and press “ 2 “key, then the white balance will be auto dadjusted. E. Color temperature verification: (Set Brightness and Contrast to Maximum) -29-

9/20/2002


AL512/513 Service Manual (1)

4.

6500K verify : press “▼” ,“▲” key to move cursor to 6500K at factory mode and press “ 2 “ key, and then check the color temperature is x=0.310 ± 0.03 y=0.330 ± 0.03 Y≧200 cd/m2

(2) 9300K verify : press “▼” ,“▲” key to move cursor to 9300K at factory mode and press “ 2 “ key, and then check the color temperature is x=0.283 ± 0.03 y=0.298 ± 0.03 Geometry: A. Pattern : Cross hatch B. Change each mode on the timing table in turns and excute the “Auto Adjust “ function on the OSD menu , then all the data of the each mode will be auto saved after finish the “Auto Adjust “ function. C. Until all of modes are agjusted, press “ 1 “ to exit OSD menu and switch power off to exit factory mode.

-30-

9/20/2002


AL512/AL513 Service Manual 12. ELECTRICAL PARTS LIST When you place a parts order, be sure to indicate the following data on the order: ! Location No. ! Parts No. ! Description LOC NO. SOURCE PART NO. DESCRIPTION SPECIFICATION

REMARK

MAIN P.C.BOARD CP01 CP02 CP03 CP04 CP05 CP06 CP07 CP08 CP09 CP10 CP11 CP12 C066 C090 C091 C091 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C123 C124 C125 C126 C127 C128 C129 C130 C131 C132 C134 C135 C136 C137 C138 C139

RA RB

2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2340733008 2336322601 2341168196 2341168296 2346168296 2346410496 2346410496 2346410496 2341133096 2364000296 2364000296 2364000296 2349900996 2346410496 2341115196 2341133096 2346410496 2346410496 2333322601 2333322701 2333322601 2336610601 2336322601 2336322601 2346410496 2336610601 2346410496 2346410496 2346410496 2346410496 2336610601 2346410496 2346410496 2346410496 2346410496 2346410496 2346410496 2346410496 2341115196 2346156296 2346110396 2346147296 2346410496

CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,ARRAY P=0.8 85'C 1206Y5V 33.000PF 16V M CAP,MINI ELE 105'C 22uF/16V ∮ 4*7 P=1.5 CAP,CHIP 125'C 1608COG 680.000PF 50V J CAP,CHIP 125'C 1608COG 6800.000PF 50V J CAP,CHIP 125'C 1608X7R 6800.000PF 50V K CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 125'C 1608COG 33.000PF 50V J DIODE,SPEC EGA 1 0603 V05A INPAQ DIODE,SPEC EGA 1 0603 V05A INPAQ DIODE,SPEC EGA 1 0603 V05A INPAQ CAP,CHIP SPEC 0603VPORT 10P+-10% INPAQ CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 125'C 1608COG 150.000PF 50V J CAP,CHIP 125'C 1608COG 33.000PF 50V J CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,ELE 105'C 22uF/16V ∮ 5*11 P=2.0 CAP,ELE 105'C 220uF/16V ∮ 6.3*11 P=2.5 CAP,ELE 105'C 22uF/16V ∮ 5*11 P=2.0 CAP,MINI ELE 105'C 10uF/50V ∮ 5*7 P=2.0 CAP,MINI ELE 105'C 22uF/16V ∮ 4*7 P=1.5 CAP,MINI ELE 105'C 22uF/16V ∮ 4*7 P=1.5 CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,MINI ELE 105'C 10uF/50V ∮ 5*7 P=2.0 CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,MINI ELE 105'C 10uF/50V ∮ 5*7 P=2.0 CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z CAP,CHIP 125'C 1608COG 150.000PF 50V J CAP,CHIP 125'C 1608X7R 5600.000PF 50V K CAP,CHIP 125'C 1608X7R 0.010UF 50V K CAP,CHIP 125'C 1608X7R 4700.000PF 50V K CAP,CHIP 85'C 1608Y5V 0.100UF 50V Z

-31-

(AL512 Only)

9/20/2002


AL512/AL513 Service Manual LOC NO. C140 C141 C142 C143 C144 C145 C146 C147 C148 C149 C150 C151 C152 C153 C154 C155 C156 C157 C160 C161 C163 C164 C165 C166 C167 C168 C169 C170 C172 C209 C212 C214 C215 C216 C217 C218 C282 C283 C284 C285 C286 C287 C288 C289 C300 C301 C302 C303 C304 C307 C308 C309 C310 C311 C312 C313 C314 C315 C316 C317 C318 C321 D111

SOURCE

PART NO.

DESCRIPTION

SPECIFICATION

2336610601 2346147296 2346110396 2346147296 2346410496 2346410496 2346410496 2341122096 2341122096 2346410496 2341122096 2341122096 2346410496 2346410496 2346410496 2346410496 2346410496 2346410496 2336610601 2341122096 2346410496 2336610501 2346410496 2346410496 2346410496 2346410496 2349900996 2349900996 2349900996 2346410496 2346410496 2336610601 2336610601 2336610601 2336610601 2336610601 2333347701 2346410496 2346410496 2346410496 2346410496 2346410496 2336347701 2333347701 2346410496 2333610601 2333610601 2333610601 2346410496 2336322701 2335310711 2333610501 2346110396 2333610601 2346122396 2341122096 2333610601 2336310701 2333610501 2333610501 2333647601 2346410496 2364200896

CAP,MINI ELE 105'C CAP,CHIP 125'C CAP,CHIP 125'C CAP,CHIP 125'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 125'C CAP,CHIP 125'C CAP,CHIP 85'C CAP,CHIP 125'C CAP,CHIP 125'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,MINI ELE 105'C CAP,CHIP 125'C CAP,CHIP 85'C CAP,MINI ELE 105'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP SPEC CAP,CHIP SPEC CAP,CHIP SPEC CAP,CHIP 85'C CAP,CHIP 85'C CAP,MINI ELE 105'C CAP,MINI ELE 105'C CAP,MINI ELE 105'C CAP,MINI ELE 105'C CAP,MINI ELE 105'C CAP,ELE 105'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,CHIP 85'C CAP,MINI ELE105'C CAP,ELE 105'C CAP,CHIP 85'C CAP,ELE 105'C CAP,ELE 105'C CAP,ELE 105'C CAP,CHIP 85'C CAP,MINI ELE105'C CAP,ELE LOW ESR CAP,ELE 105'C CAP,CHIP 125'C CAP,ELE 105'C CAP,CHIP 125'C CAP,CHIP 125'C CAP,ELE 105'C CAP,MINI ELE105'C CAP,ELE 105'C CAP,ELE 105'C CAP,ELE 105'C CAP,CHIP 85'C DIODE,RECT(SMD)

10uF/50V ∮ 5*7 P=2.0 1608X7R 4700.000PF 50V 1608X7R 0.010UF 50V 1608X7R 4700.000PF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608COG 22.000PF 50V 1608COG 22.000PF 50V 1608Y5V 0.100UF 50V 1608COG 22.000PF 50V 1608COG 22.000PF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 10uF/50V ∮ 5*7 P=2.0 1608COG 22.000PF 50V 1608Y5V 0.100UF 50V 1uF/50V ∮ 4*7 P=1.5 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 0603VPOR T 10P+-10% 0603VPOR T 10P+-10% 0603VPOR T 10P+-10% 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 10uF/50V ∮ 5*7 P=2.0 10uF/50V ∮ 5*7 P=2.0 10uF/50V ∮ 5*7 P=2.0 10uF/50V ∮ 5*7 P=2.0 10uF/50V ∮ 5*7 P=2.0 470uF/16V ∮ 10*12.5 P=5.0 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 1608Y5V 0.100UF 50V 470UF/16V ∮ 8*9 P=3.5 470uF/16V ∮ 10*12.5 P=5.0 1608Y5V 0.100UF 50V 10uF/50V ∮ 5*11 P=2.0 10uF/50V ∮ 5*11 P=2.0 10uF/50V ∮ 5*11 P=2.0 1608Y5V 0.100UF 50V 220uF/16 V ∮8*9 P3.5 100uF 16V ∮ 6.3*11 P=2.5 1uF/50V ∮ 5*11 P=2.0 1608X7R 0.010UF 50V 10uF/50V ∮ 5*11 P=2.0 1608X7R 0.022UF 50V 1608COG 22.000PF 50V 10uF/50V ∮ 5*11 P=2.0 100uF/16V ∮ 6.3*7 P=2.5 1uF/50V ∮ 5*11 P=2.0 1uF/50V ∮ 5*11 P=2.0 47uF/50V ∮ 8*11 P=3.5 1608Y5V 0.100UF 50V BAS32L PHILIPS

-32-

REMARK K K K Z Z Z J J Z J J Z Z Z Z Z Z (AL512 Only) J Z Z Z Z Z I I I Z Z

(AL512 Only) (AL512 Only)

Z Z Z Z Z (AL512 Only) Z

Z

K K J

Z

9/20/2002


AL512/AL513 Service Manual LOC NO. D112 D113 D200 D200 D201 D201 D202 D202 D203 D203 D205 D205 D206 D206 F101 F102 F102 F103 F103 I001 I100 I100 I101 I101 I102 I102 I103 I104 I104 I105 I105 I105 I106 I106 I108 I109 I109 I110 I110 I110 I112 I112 I113 J101 J103 J105 J105 J106 J106 J106 J108 J109 J110 L100 L101 L102 L103 L104 L105 L106 L107 L108 L109 L111 L113

SOURCE

RA RB RA RB RA RB RA RB RA RB RA RB RA RB RA RB RA RB RA RB RA RB RA RB RA RB RC RA RB RA RB RA RB RC RA RB

RA RB RA RB RC

PART NO.

DESCRIPTION

SPECIFICATION

2364200896 2364200896 2364300896 2364301396 2364300896 2364301396 2364300896 2364301396 2364201496 2364301296 2364300896 2364301396 2364300896 2364301396 2213620204 2213625801 2213625802 2213625801 2213625802 2365924596 2365316200 2365424000 2365921996 2365922496 2365412600 2365407610 2365808996 2365807196 2365808196 2365909696 2365920396 2365923796 2365307391 2365321991 2365807296 2365307391 2365321991 2365307391 2365321991 2365328191 2365807196 2365808196 2365809996 2404338112 2404301107 2407630250 2407611250 2407630250 2407630350 2407611250 2404338104 2404301102 2404301004 2379820196 2379832096 2379832096 2379832096 2379820196 2379820196 2379820196 2379820196 2379820196 2379101495 2371106400 2379101495

DIODE,RECT(SMD) DIODE,RECT(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,RECT(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) DIODE,Schottky(SMD) FUSE SMD FUSE SMD FUSE SMD FUSE SMD FUSE SMD IC,DIGITAL SMD IC,LINEAR IC,DIGITAL IC,DIGITAL SMD IC,DIGITAL SMD IC,DIGITAL IC,DIGITAL IC,LINEAR(SMD) IC,LINEAR(SMD) IC,LINEAR(SMD) IC,DIGITAL SMD IC,DIGITAL SMD IC,DIGITAL SMD IC,LINEAR IC,LINEAR IC,LINEAR(SMD) IC,LINEAR IC,LINEAR IC,LINEAR IC,LINEAR IC,LINEAR IC,LINEAR(SMD) IC,LINEAR(SMD) IC,LINEAR(SMD) CONNECTOR CONNECTOR SOCKET,SMD SOCKET,SMD SOCKET,SMD SOCKET,SMD SOCKET,SMD CONNECTOR CONNECTOR CONNECTOR BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE FERRITE CORE COIL,CHOKE FERRITE CORE

BAS32L PHILIPS BAS32L PHILIPS EP05Q04-TE8L 0.4A/40V NI SS0540 PEC EP05Q04-TE8L 0.4A/40V NI SS0540 PEC EP05Q04-TE8L 0.4A/40V NI SS0540 PEC EC10QS04-TE12L NI SSM14 CHENMKO SMA EP05Q04-TE8L 0.4A/40V NI SS0540 PEC EP05Q04-TE8L 0.4A/40V NI SS0540 PEC KE20 DC24V 2A(3216) DAITO 0.25A 50V KMD025 0603 DAITO 0.25A 32V LF-0434.250 LITTEL 0.25A 50V KMD025 0603 DAITO 0.25A 32V LF-0434.250 LITTEL MASCOT VZ MRT 160P PQFP 24LC16B MICROCHI AM24LC16(PDIP-8L) ATC SN74LVC14AD TI 74LVC14A PHILIPS SO14 24LC21A/P MICROCHIP AT24C21-10PC ATMEL AP1117D33A ATC TO252 AMC1117-3.3ST ADD TO223 AP1117 ATC SOT-223 M6759 ALI PLCC44 W78E62BP-40 WINBOND PLCC44 SM2965C40J SYNCMOS 44LPLCC TL431CLP MOTOROLA KA431AZTA FAIRCHILD AIC1341CS AIC SO16 TL431CLP MOTOROLA KA431AZTA FAIRCHILD TL431CLP MOTOROLA KA431AZTA FAIRCHILD AP431VA ATC AMC1117-3.3ST ADD TO223 AP1117 ATC SOT-223 P2781A-08SR SOIC-8 PulseCore LEOCO 2011P 13PIN P=2.0 JST PH 8P SIDE P=2.0 OR EQUAL 6240-50-OR5P 0.5*50P KYOCERA 6702-50 50PIN P=0.5 FFC ENTERY 6240-50-OR5P 0.5*50P KYOCERA 2206BL11250RLP 0.5*50P FRANCON 6702-50 50PIN P=0.5 FFC ENTERY LEOCO 2011P 5PIN P=2.0 JST PH 3P SIDE P=2.0 OR EQUAL JST XH 5P SIDE P=2.5 OR EQUAL 2012MZ 200.00OHM I<200MA 2012MZ 32.00OHM I<300mA 2012MZ 32.00OHM I<300mA 2012MZ 32.00OHM I<300mA 2012MZ 200.00OHM I<200MA 2012MZ 200.00OHM I<200MA 2012MZ 200.00OHM I<200MA 2012MZ 200.00OHM I<200MA 2012MZ 200.00OHM I<200MA 3.5X9X0.8 LS-SH01C-016 33uH+-10% LI SHIN 3.5X9X0.8

-33-

REMARK

9/20/2002


AL512/AL513 Service Manual LOC NO. L115 L120 L121 L122 L123 L124 L125 L126 L127 L128 L129 L130 L131 L132 L133 L134 L135 L136 L137 L138 L139 L140 L141 L142 L143 L144 L145 L146 L147 L148 L149 L150 L151 L152 L153 L154 L155 L156 L157 L158 L159 L160 L161 L162 L163 L164 L165 L166 L167 P100 P105 P108 Q100 Q100 Q102 Q102 Q103 Q103 Q103 Q104 Q105 Q106 Q106 Q107 Q107

SOURCE

RA RB RA RB RA RB RC RA RB RA RB

PART NO.

DESCRIPTION

SPECIFICATION

2379101495 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2379380006 2407310108 2407390144 2407310108 2360100596 2360100396 2360100596 2360100396 2360300896 2360301296 2360300596 2361111191 2360301096 2360607996 2360301496 2360607996 2360301496

FERRITE CORE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE SOCKET,IC SOCKET,IC SOCKET,IC XISTOR,PNP R SMD XISTOR,PNP R SMD XISTOR,PNP R SMD XISTOR,PNP R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,PNP R XISTOR,NPN R SMD FET,N-CH(SMD) XISTOR,NPN R SMD FET,N-CH(SMD) XISTOR,NPN R SMD

3.5X9X0.8 (AL512 Only) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) 2.54mmX7.62 08PIN DIP D/L 1.27mmX44PIN SMD PLCC 2.54mmX7.62 08PIN DIP D/L MMBT3906 FAIRCHILD SOT23 MMBT3906-7 VISHAY SOT-23 MMBT3906 FAIRCHILD SOT23 MMBT3906-7 VISHAY SOT-23 MMBT3904 FAIRCHILD SOT23 MMBT3904 DIODES SOT-23 MMBT3904-7 VISHAY S0T-23 2SA1020(Y) TOSHIBA KST2907A FAIRCHILD SOT23 CEA3055L CET SOT-89 2SK3065 ROHM MPT3 CEA3055L CET SOT-89 2SK3065 ROHM MPT3

-34-

REMARK

9/20/2002


AL512/AL513 Service Manual LOC NO.

SOURCE

PART NO.

DESCRIPTION

SPECIFICATION

Q108 Q108 Q109 Q109 Q109 Q110 Q110 Q111 Q111 Q111 Q113 Q113 Q114 Q115 Q115 Q115 R074 R075 R076 R077 R078 R079 R080 R081 R082 R083 R084 R090 R091 R092 R100 R101 R102 R103 R104 R105 R107 R109 R110 R111 R113 R114 R115 R116 R117 R120 R121 R122 R123 R124 R125 R127 R128 R133 R134 R135 R137 R139 R141 R142 R143 R144 R145 R146 R147

RA RB RA RB RC RA RB RA RB RC RA RB

2360301396 2360301196 2360300896 2360301296 2360300596 2360300896 2360301296 2360300896 2360301296 2360300596 2360100596 2360100396 2361111191 2360300896 2360301296 2360300596 2253215196 2253215196 2253222296 2253210196 2379380006 2253233296 2253233296 2253215196 2253215196 2253215196 2253200096 2253200096 2253212296 2253200096 2251207506 2251207506 2251207506 2253210196 2253210196 2253222096 2253210196 2253215196 2253215196 2253215196 2253222096 2253210396 2253222096 2253210396 2253210396 2253247296 2253233296 2379380006 2253222096 2253210396 2253210196 2253210196 2253210196 2379380006 2253200096 2253222096 2253275096 2379380006 2379380006 2253200096 2253222096 2253210596 2253247296 2253247296 2253247296

XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,PNP R SMD XISTOR,PNP R SMD XISTOR,PNP R XISTOR,NPN R SMD XISTOR,NPN R SMD XISTOR,NPN R SMD RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W BEAD,HI-IMPEDANCE RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10 RES,CHIP 1/10 RES,CHIP 1/10 RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W BEAD,HI-IMPEDANCE RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W BEAD,HI-IMPEDANCE RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W BEAD,HI-IMPEDANCE BEAD,HI-IMPEDANCE RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W

PMBT2222A PHILIPS SOT23 MMBT2222A FAIRCHILD SOT23 MMBT3904 FAIRCHILD SOT23 MMBT3904 DIODES SOT-23 MMBT3904-7 VISHAY S0T-23 MMBT3904 FAIRCHILD SOT23 MMBT3904 DIODES SOT-23 MMBT3904 FAIRCHILD SOT23 MMBT3904 DIODES SOT-23 MMBT3904-7 VISHAY S0T-23 MMBT3906 FAIRCHILD SOT23 MMBT3906-7 VISHAY SOT-23 2SA1020(Y) TOSHIBA MMBT3904 FAIRCHILD SOT23 MMBT3904 DIODES SOT-23 MMBT3904-7 VISHAY S0T-23 RC 1/10W 150.00 J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 2.20K J T1608 (AL512 Only) RC 1/10W 100.00 J T1608 1608 Z=80ohm(200MHz) RC 1/10W 3.30K J T1608 RC 1/10W 3.30K J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 0.00 J T1608 RC 1/10W 0.00 J T1608 RC 1/10W 1.20K J T1608 RC 1/10W 0.00 J T1608 RC 1/10W 75.00 F T1608 RC 1/10W 75.00 F T1608 RC 1/10W 75.00 F T1608 RC 1/10W 100.00 J T1608 RC 1/10W 100.00 J T1608 RC 1/10W 22.00 J T1608 RC 1/10W 100.00 J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 150.00 J T1608 RC 1/10W 22.00 J T1608 RC 1/10W 10.00K J T1608 RC 1/10W 22.00 J T1608 RC 1/10W 10.00K J T1608 RC 1/10W 10.00K J T1608 RC 1/10W 4.70K J T1608 RC 1/10W 3.30K J T1608 1608 Z=80ohm(200MHz) RC 1/10W 22.00 J T1608 RC 1/10W 10.00K J T1608 RC 1/10W 100.00 J T1608 RC 1/10W 100.00 J T1608 RC 1/10W 100.00 J T1608 1608 Z=80ohm(200MHz) RC 1/10W 0.00 J T1608 RC 1/10W 22.00 J T1608 RC 1/10W 75.00 J T1608 1608 Z=80ohm(200MHz) 1608 Z=80ohm(200MHz) RC 1/10W 0.00 J T1608 RC 1/10W 22.00 J T1608 RC 1/10W 1.00M J T1608 RC 1/10W 4.70K J T1608 RC 1/10W 4.70K J T1608 RC 1/10W 4.70K J T1608

RA RB RC

-35-

REMARK

9/20/2002


AL512/AL513 Service Manual LOC NO.

SOURCE

R153 R154 R155 R156 R157 R158 R159 R160 R161 R162 R163 R165 R166 R168 R169 R171 R172 R173 R183 R187 R188 R189 R190 R191 R194 R195 R196 R197 R198 R200 R201 R202 R205 R206 R207 R209 R210 R211 R212 R213 R214 R215 R216 R217 R218 R219 R221 R222 R223 R224 R225 R226 R227 U001 X100 X101

PART NO.

DESCRIPTION

SPECIFICATION

2253210396 2253233196 2253215196 2253215196 2253215196 2253215196 2253215196 2253215196 2253215196 2253210396 2253233196 2253247296 2253247296 2253210296 2253210296 2253233296 2253247296 2253210296 2253200096 2253247296 2253247296 2253247296 2253247296 2253247296 2253210496 2253222296 2253247296 2253247296 2253247296 2253210396 2251243216 2253210296 2251220026 2253210396 2253236396 2253256296 2253211196 2253212396 2251233016 2253233296 2226510200 2251214716 2251211516 2253233296 2251221026 2251233016 2253210396 2253436196 2253436196 2253200096 2253210496 2253415096 2253200096 2202510401 2369103601 2369103601

RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10 RES,CHIP 1/10W RES,CHIP 1/10 RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/10 RES,CHIP 1/10 RES,CHIP 1/10 RES,CHIP 1/10W RES,SEMI FIX RES,CHIP 1/10 RES,CHIP 1/10 RES,CHIP 1/10W RES,CHIP 1/10 RES,CHIP 1/10 RES,CHIP 1/10W RES,CHIP 1/4 RES,CHIP 1/4 RES,CHIP 1/10W RES,CHIP 1/10W RES,CHIP 1/4 RES,CHIP 1/10W PCB MULTILAYER XTAL,OSC XTAL,OSC

RC 1/10W 10.00K J RC 1/10W 330.00 J RC 1/10W 150.00 J RC 1/10W 150.00 J RC 1/10W 150.00 J RC 1/10W 150.00 J RC 1/10W 150.00 J RC 1/10W 150.00 J RC 1/10W 150.00 J RC 1/10W 10.00K J RC 1/10W 330.00 J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 1.00K J RC 1/10W 1.00K J RC 1/10W 3.30K J RC 1/10W 4.70K J RC 1/10W 1.00K J RC 1/10W 0.00 J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 100.00K J RC 1/10W 2.20K J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 4.70K J RC 1/10W 10.00K J RC 1/10W 4.32K F RC 1/10W 1.00K J RC 1/10W 20.00K F RC 1/10W 10.00K J RC 1/10W 36.00K J RC 1/10W 5.60K J RC 1/10W 110.00 J RC 1/10W 12.00K J RC 1/10W 3.30K F RC 1/10W 3.30K J 0.3W B 1K K RC 1/10W 1.47K F RC 1/10W 1.15K F RC 1/10W 3.30K J RC 1/10W 21.00K F RC 1/10W 3.30K F RC 1/10W 10.00K J RC 1/4W 360.00 J RC 1/4W 360.00 J RC 1/10W 0.00 J RC 1/10W 100.00K J RC 1/4W 15.00 J RC 1/10W 0.00 J 166L14 MAIN FR4 110*136.5 2.01 XTAL 12MHZ CL30P H/S XTAL 12MHZ CL30P H/S

REMARK

2363703800 2404301107 2403702200 2403702200 2403702200 2403702200

LED CONNECTOR SWITCH,PU-TC SWITCH,PU-TC SWITCH,PU-TC SWITCH,PU-TC

EL-209YGW EVERLIGHT JST PH 8P SIDE P=2.0 OR EQUAL TSAA-2 HUAJIE TSAA-2 HUAJIE TSAA-2 HUAJIE TSAA-2 HUAJIE

T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T1608 T3216 T3216 T1608 T1608 T3216 T1608

CON P.C.BOARD D701 P701 S701 S702 S703 S704

-36-

9/20/2002


AL512/AL513 Service Manual LOC NO.

SOURCE

S705 U701

PART NO.

DESCRIPTION

SPECIFICATION

2403702200 2202120100

SWITCH,PU-TC PC BOARD

TSAA-2 HUAJIE VE150-2 KEYPAD 94V0 135*15

CAP,MTL MINI CAP,CER CAP,CER CAP,MTL CAP,CER CAP,ELE 105'C CAP,CER CAP,MTL CAP,MINI ELE CAP,MINI ELE CAP,MINI ELE CAP,MINI ELE CAP,MINI ELE CAP,MINI ELE CAP,ELE LOE ESR CAP,CER CAP,MTL CAP,CER CAP,CER CAP,MTL MINI RECT,BRIDGE RECT,BRIDGE DIODE,RECT DIODE,RECT DIODE,RECT DIODE,RECT DIODE,RECT RECT,SCHOTTKY DIODE,SCHOTTKY DIODE,ZENER DIODE,ZENER DIODE,ZENER DIODE,ZENER FUSE HOLDER,FUSE IC,LINEAR PHOTO COUPLR PHOTO COUPLR IC,LINEAR IC,LINEAR FERRITE CORE COIL,CHOKE COIL,CHOKE CONNECTOR WIRE HARNESS RES,CBN 1/2 RES,MTL 3 RES,MTL 5 RES,PRE 1/4 S RES,FUSE 1/2 RES,PRE 1/4 S RES,PRE 1/4 S RES,PRE 1/4 S RES,CBN 1/4 S RES,PRE 1/4 S RES,FUSE 1 RES,CBN 1/2 RES,CBN 1/4 S THERMISTOR,PTH THERMISTOR,NTC

0.220UF 275V M CK45F 4700.000PF 250VAC M CK45F 4700.000PF 250VAC M 0.022uF/400V J P=10.0 CK45B 68.000PF 1KV K 47uF/50V ∮ 8*11 P=3.5 CK45B 0.100UF 50V K CF93M 0.033UF 100V J 100u/400V PS ∮ 18*32 ELITE CE 100uF/400V 105'C 18*30 HJC 100u/400V ZT105'C 18*36 HEC 1500uF/10V 105C 1500uF/10V 105C 1500uF/10V 105C 1000uF/10V ∮ 10*17 P=5.0 K CK45B 1000.000PF 50V K CF93M 0.100UF 63V J CK45B 2200.000PF 500V K CK45F 4700.000PF 250VAC M 0.220UF 275V M GSIB460 4A/600V GS KBJ4J 4A/600V CHENMKO UF4007 GS UF4007 PEC UF4005 GS UF4005G PEC. FCH20A10 20A/100V TO-220AB SB20100F PEC 31DQ06 NI HZ15-2 14.5-15.1V 0.5W HITACHI MTZJ15C 14.35-15.09V ROHM HZ7A3 6.6V-6.9V MTZJ6.2C 6.12-6.44V ROHM LITTEL 21502.5 2.5A 250V SB FC-05C KA5M0365R-YDTU FAIRCHILD FORMI TLP621(D4-GR-LF2) TOSHIBA TLP721F(D4-GR) TOSHIBA TL431CLP MOTOROLA KA431AZTA FAIRCHILD 3.5X9X0.8 JD156G 15UH 21.5T REF JT166S UU-10.5 LEOCO 3951-01(V) 2PIN P=3.96 JST XHP-5P*2 1007#22*5 90L RD 1/2W 1.00M J RS 3W 430.00K J RS 5W 47.00K J RN 1/4WS 3.48K F RF 1/2W 15.00 J RN 1/4WS 20.00K F RN 1/4WS 4.70K F RN 1/4WS 2.43K F RD 1/4WS 100.00 J RN 1/4WS 2.20K F RF 1W 120.00 J RD 1/2W 10.00 J RD 1/4WS 1.00K J SCK-103 10+-20% 3A THINKING NTC UPPERMOST N10SP010***-K2

REMARK

POWER P.C.BOARD C801 C802 C803 C806 C807 C808 C809 C810 C812 C812 C812 C813 C814 C815 C817 C819 C820 C822 C823 C824 D801 D801 D802 D802 D803 D803 D804 D804 D805 D806 D806 D807 D807 F801 F802 I801 I802 I802 I803 I803 L802 L804 L805 P801 P802 R801 R804 R805 R806 R809 R810 R811 R812 R813 R814 R815 R816 R817 R840 R840

RA RB RC

RA RB RA RB RA RB RA RB RA RB RA RB

RA RB RA RB

RA RB

2300922401 2287247212 2287247212 2307422312 2285168091 2333647601 2281110491 2302133391 2330004001 2330004200 2330005401 2330003501 2330003501 2330003501 2335210812 2281110291 2301310491 2283122291 2287247212 2300922401 2368502200 2368502100 2363223195 2363231995 2363223095 2363221495 2363225500 2368400100 2363300212 2363506395 2363506495 2363504595 2363516095 2213125207 2407200791 2365327413 2362401800 2362401600 2365307391 2365321991 2379101495 2371131000 2371157700 2404339301 2427412613 2232610595 2235643403 2235847300 2239234815 2247315095 2239220025 2239247015 2239224315 2233410195 2239222015 2247412195 2232610095 2233410295 2229201212 2229400612

-37-

9/20/2002


AL512/AL513 Service Manual LOC NO.

SOURCE

R841 T801 U801

PART NO.

DESCRIPTION

SPECIFICATION

2233447195 2374208200 2202121101

RES,CBN 1/4 S XFORMER,POWR PC BOARD

RD 1/4WS 470.00 J ERL-28 L=1.2mH HJC MD96851 PWR 94V0 170*58.5 2.00

REMARK

AUDIO P.C.BOARD (AL512 Only) C601 C602 C605 C606 C608 C610 C611 C612 I601 L601 L603 L604 L605 L606 L607 L609 P603 P604 P607 R601 R602 R603 R604 R605 R606 R607 R608 R609 R610 R611 U601

2333610591 2333310812 2281410491 2333610691 2291547291 2333610691 2333610591 2291547291 2365316300 2379101495 2379101495 2379101495 2379101495 2379101495 2379101495 2379101495 2404371002 2404300002 2404371003 2233410395 2235615013 2233418495 2233439195 2235615013 2233430295 2233410195 2233447295 2233410395 2233410195 2233447295 2202121600

CAP,ELE 105'C CAP,ELE 105'C CAP,CER CAP,ELE 105'C CAP,MYL CAP,ELE 105'C CAP,ELE 105'C CAP,MYL IC,LINEAR FERRITE CORE FERRITE CORE FERRITE CORE FERRITE CORE FERRITE CORE FERRITE CORE FERRITE CORE CONNECTOR CONNECTOR CONNECTOR RES,CBN 1/4 S RES,MTL 3 RES,CBN 1/4 S RES,CBN 1/4 S RES,MTL 3 RES,CBN 1/4 S RES,CBN 1/4 S RES,CBN 1/4 S RES,CBN 1/4 S RES,CBN 1/4 S RES,CBN 1/4 S PC BOARD

1uF/50V ∮ 5*11 P=5.0 1000uF/16V ∮ 10*20 P=3.5 CK45F 0.100UF 50V Z 10uF/50V ∮ 5*11 P=5.0 CQ92M 4700.000PF 100V K 10uF/50V ∮ 5*11 P=5.0 1uF/50V ∮ 5*11 P=5.0 CQ92M 4700.000PF 100V K TDA7057AQ PHILIPS 3.5X9X0.8 3.5X9X0.8 3.5X9X0.8 3.5X9X0.8 3.5X9X0.8 3.5X9X0.8 3.5X9X0.8 JST PH 3P TOP P=2.0 OR EQUAL JST XH 3P TOP P=2.5 OR EQUAL JST PH 4P TOP P=2.0 OR EQUAL RD 1/4WS 10.00K J RS 3W 15.00 J RD 1/4WS 180.00K J RD 1/4WS 390.00 J RS 3W 15.00 J RD 1/4WS 3.00K J RD 1/4WS 100.00 J RD 1/4WS 4.70K J RD 1/4WS 10.00K J RD 1/4WS 100.00 J RD 1/4WS 4.70K J 166LP13 AUDIO CAM1 56*89

AUDIO IN P.C.BOARD (AL512 Only) L608 P601 P602 U602

2379101495 2405104900 2427412632 2202119500

FERRITE CORE JACK,1P WIRE HARNESS PC BOARD

3.5X9X0.8 2SJ05402N23(BK)PHONE SINGATRON 2010S 3P*2 1061#24 140L L332 AUDIO IN 94V0 23*30

2427130079 2427130055 2427130035 2427130102 2427130063 2427501143 2427501150 2427700009 2427700015 2420309001 2420309001 2427412654 2427412582 2427412654 2407000100 2427412674 2414500800

POWER CORD POWER CORD POWER CORD POWER CORD POWER CORD I/O CABLE I/O CABLE CORD RCA CORD RCA FFC CABLE FFC CABLE WIRE HARNESS WIRE HARNESS WIRE HARNESS SOCKET,ASSY WIRE HARNESS INVERTER

CHINA WALL 1.5M RAL7035 E WALL 1.83M(71922) SVT 18/3 1.8M USA WALL KDS UK WALL 1.83M GE96750 AUSTRALIA WALL 1.83M GE96750 D15/C13 20276(3+6)1.5M GE96750 D15/C13 20276(3+6)1.83M 96750 3.5φPLUG 2547#28*2C 1500L STEREO 2547#28 1.83M GE96750 90L*25.5W*0.05T 0.3W*0.5P*50N 90L*25.5W*0.05T 0.3W*0.5P*50N PHR-8P*2 1061#26 180L JST PHR-5P*2 2464#24*6C 260L PHR-8P*2 1061#26 180L JT166Q14 POWER 0707-1CQ LEOCO PHR-3P/XHP-3P 1007#24 110L PLCD1015202 EMAX

OTHERS P951 P951 P951 P951 P951 P961 P961 P962 P962 P980 P981 P982 P983 P984 P985 P986 U901

RA

-38-

(CHINA) (EUROPE) (USA) (UK) (AUSTRALIA) (1.5M) (1.83M) (AL512 only 1.5m) (AL512 only 1.8m)

9/20/2002


AL512/AL513 Service Manual LOC NO.

SOURCE

PART NO.

DESCRIPTION

SPECIFICATION

REMARK

U901 U901 V901 W901

RB RC

2414500900 2414500700 2212002300 2391204904

INVERTER INVERTER LCD PANEL SP,DYN OVAL

CDA-2103H01 CHI SAM L0070 SAMPO CLAA150XG 02J CPT 8 ohm 1.5W P011F(HB18) HIBOX

(AL512 Only)

-39-

9/20/2002


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