Manual de serviço televisor SONY modelo KD-55X9000A chassis RB1FS. by Portal da Eletrônica

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL ORIGINAL MANUAL ISSUE DATE: 4/2013

RB1FS CHASSIS Segment: FS-L/FS-M

Version 1.0

Date 4/2013

Subject Original manual issue.

LCD TV

9-888-529-01

SERVICE MANUAL RB1FS CHASSIS Segment: FS-L/FS-M

LCD TV

9-888-529-01

MODEL LIST MODEL KD-55X9000A

COLOR Black

COMMANDER RM-SD017 RMF-SD004

DEST. CHINA

KD-65X9000A

Black

RM-SD017 RMF-SD004

CHINA

KD-55/65X9000A(CH)

MODEL

COLOR

COMMANDER

DEST.

WARNINGS AND CAUTIONS

- ENGLISH

CAUTION These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!! An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV Be sure to follow these guidelines to protect your property and avoid causing serious injury. â&#x20AC;˘ Carry the TV with an adequate number of people; larger size TVs require two or more people. â&#x20AC;˘ Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!! Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

KD-55/65X9000A(CH)

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10)

Do not press on the panel or frame edge to avoid the risk of electric shock. Do not scratch or press on the panel with any sharp objects. Do not leave the module in high temperatures or in areas of high humidity for an extended period of time. Do not expose the LCD panel to direct sunlight. Avoid contact with water. It may cause a short circuit within the module. Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.) Always clean the LCD panel with a soft cloth material. Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KD-55/65X9000A(CH)

SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KD-55/65X9000A(CH)

SAFETY CHECK-OUT

Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KD-55/65X9000A(CH)

SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur. DIAGNOSTIC TEST INDICATORS When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. <G>: Power supply board, : Main board, <T>: Tcon board, <L>: LED driver (LD) board If the screen displays a “0”, no error has occurred . : Panel module , <S>: Speaker, <A>: Power Adapter, <C>: CX board RED LED blinking count 2x

Detection Items <G/B> Main 12V failure [MAIN_POWE] * This failure is not saved. Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT] * 5.0/1.0V failures are not saved.

<B/S> Audio amp. protection [AUD_PROT] HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp. sensor on the same I2C bus <C> HDMI switch/equalizer I2C communication monitoring. [HDMI_EQCX] Tuner or demodulator I2C NACK [TU_DEMOD] AFE device I2C NACK [AFE_I2C] AFE device SPI NACK [AFE_SPI] * only for AEP,CH

Scorpio VBO Tx Lock monitoring. [SC_OUT_ERR] VBO Lock monitoring between Ayu2 and Scorpio. [SC_ERR] Scorpio SPI Flash read error detection. [SC_ERR] Scorpio device I2C communication error detection. [SC_ERR]

DDR-PHY DLL ready error detection for FRC. [FRCD_I2C] DRAM initial sequence done error detection for FRC. [FRCD_I2C] FRC device I2C communication error detection. [FRCD_I2C] 4x

<L/P> LED driver failure/LED voltage protection [LD_ERR] <P/T/G/B> Panel ID EEPROM I2C NACK (Also panel power failure is a suspect) [P_ID_ERR]

KD-55/65X9000A(CH)

<T> TCON device I2C NACK [TCON_ERR] <T> TCON device Initialization failure [TCON_ERR]

<G/T/P/B> Backlight converter OVP[BACKLITE]

Over temperature protection [TEMP_ERR] Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the same I2C bus.

Software Error (Also the main board’s memory or CAM module is a suspect)

SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SCREEN DISPLAY] Error item name *Following error is invalid in FSML. FAN_ERR EMIT_ERR PCON_ERR SELF CHECK

Smart Core Red LED blinking count

002 003 003 003 003 003 003 003 003 003 003 004 004 005 005 005 005 006 007 007 008 008 008 008 008 010

MAIN_POWE AFE_I2C DC_ALERT AUD_PROT HDMI_EQ TU_DEMOD AFE_SPI SC_OUTERR SC_ERR FRCD_I2C HDMI_EQCX VLED LD_ERR TCON_ERR P_ID_ERR PCON_ERR TG_ERR BACKLITE TEMP_ERR FAN_ERR VPC_WDT MEPS_WDT HOST_WDT STBY_WDT AFE_WDT EMIT_ERR

---------------------------------00 Error Error Error ----------------------timestamp -----------timestamp timestamp 00 ----------------------for second -----------for last for 3rd last 00 ---------------------------------00 last recorded recorded ---------------------------------00 recorded error error ------------ ----------------------- 00 error ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 120823132523 ------------ ------------ 01 ------------ ------------ ------------ 00 Format of error timestamps ----------------------- ------------ 00 YYMMDDhhmmss (in UTC) ------------ ----------------------- 00 Example: ------------ ------------ ------------ 00 120823132523------------> Aug 23 2012-----------13:25:23 UTC 00 -----------*-----------Only when time-----------is set, an error -----------timestamp is saved. 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00 ------------ ------------ ------------ 00

00081-00671-00088

00000000000000000570-00000000000000000132

MAC address of Wi-Fi USB dongle*1.

Error count

Model Name Serial Number Package Number Device ID Wired Mac Wireless Mac USB dongle <MAIN> DM0.651JPA WF0.430W00AA DF3.011W00AA YM1.010W00AA M5.001C (DM0.651JPA) DD2.050W00AA PK2.050W00AA AM0.650JP MID:072DB8A1 PID:0F060040 PNL:T550QVD02.0

Main CPU information

: : : PKG0.651JPA : B0:00:01:67:BB:33 : 3C:07:71:46:86:6D : N/A : N/A <EXT> WF:3.0.0.1023 WF:-------FD:-.--BT:1.2.14.940 <FS> EFR:03.00.00.14 DNC:----------DNI:----------DNF:----SCF:20.01 SYE:

External module information

*1 1. When no Wi-Fi USB dongle is connected, NA is displayed. 2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis Display, press <1> -> <4> on remote commander to refresh Mac address displayed on “USB dongle”. - Alternatively, you can re-display Self Diagnosis Display to update the information.

Panel operation time by hour Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

Count of writing to NAND device: As vfat partition– As ext4 partition

Boot count Total operation time by hour KD-55/65X9000A(CH)

SELF DIAGNOSIS FUNCTION SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to “0”. Clearing the Self Check Diagnostic List 1. Error history and Error count : 2. Panel operation time :

Press the Channel 8 => Channel 0 . Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KD-55/65X9000A(CH)

SEC 1. DISASSEMBLY â&#x20AC;˘ There are clutch in the yellow frame[

KD-55/65X9000A(CH)

]. Therefore please be careful in the case of the disassembly or assembly of parts.

DISASSEMBLY

1-1. KD-55X9000A COVER, UNDER (L CCT) AND STAND BLOCK

4 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 COVER, UNDER (L CCT) Part Number: 4-454-665-01

STAND BLOCK

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A NECK, STAND (CCT) A AND STAND (CCT) A NECK, STAND (CCT) A Part Number: 4-462-872-01

NECK, STAND (L) (CCT) NECK, STAND (R) (CCT)

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND (CCT) A Part Number: 4-454-672-01

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A PANEL ORNAMENT, SC (CCT) A

PANEL ORNAMENT, SC (CCT) A

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A AC COVER

AC COVER

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A CCT CAP SCREW 1

CCT CAP SCREW

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A REAR COVER (L CCT) A

REAR COVER (L CCT) A

18 Screws (SCREW, +PSW M3X6 STEP) P/N: 4-457-815-02 2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A COVER, WOOFER (L) (CCT) 1 COVER, WOOFER (L) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

COVER, WOOFER (L) (CCT)

DISASSEMBLY

1-1. KD-55X9000A COVER, WOOFER (R) (CCT) 1 COVER, WOOFER (R) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

COVER, WOOFER (R) (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BRACKET, NECK (CCT) 1

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

2 BRACKET, NECK (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BRACKET, UNDER (CCT) 1

1 Screw (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

2 BRACKET, UNDER (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A CONNECTOR ASSY AND FFC CONNECTOR ASSY 28P Part Number: 1-910-107-75

HARNESS ASSY (MAIN) Part Number: 1-910-107-76

FLEXIBLE FLAT CABLE 20P Part Number: 1-910-107-78

LEAD WIRE WITH CONNECTOR 51P Part Number: 1-846-697-11

FLEXIBLE FLAT CABLE 41P (FSL) Part Number: 1-846-699-11

FLEXIBLE FLAT CABLE 51P (FSL) Part Number: 1-846-698-11

CONNECTOR ASSY 3P Part Number: 1-910-107-83

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A SP BOX ASSY 1 SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A SMART CORE 1

3 SMART CORE

SMART CORE

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A LID,SC(CCT) A

LID,SC(CCT) A

KD-55/65X9000A(CH)

LID,SC(CCT) A

DISASSEMBLY

1-1. KD-55X9000A HIF BOARD, HSF-LM BOARD, BLUETOOTH MODULE AND FPC-BT HIF BOARD

CONNECTOR ASSY 5P Part Number: 1-910-107-74

HSF-LM BOARD

FPC-BT BLUETOOTH MODULE

Note: FPC-BT is not reusable. Please replace FPC-BT to new one if FPC-BT is removed from HSF-LM BOARD or BLUETOOTH MODULE.

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A WLAN MODULE ASSY 1 WLAN MODULE ASSY

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH)

WLAN MODULE ASSY

DISASSEMBLY

1-1. KD-55X9000A COVER,MODULE(CCT) A, HW BOARD, WLAN MODULE AND BRACKET, MODULE (CCT)

WLAN MODULE

COVER,MODULE(CCT) A HW BOARD

WLAN MODULE

BRACKET, MODULE (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A CX BOARD 1 CX BOARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

CX BOARD

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A SWITCH UNIT (HUS-F WW) AND BRACKET, HUS(CCT) 1 SWITCH UNIT (HUS-F WW)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 SWITCH UNIT (HUS-F WW) BRACKET, HUS(CCT)

BRACKET, HUS(CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BRACKET, UNDER (MOLD) AND BRACKET SIDE (MOLD CCT)

BRACKET SIDE (MOLD CCT)

BRACKET, UNDER (MOLD)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BAF BOARD 1

BAF BOARD

13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAF BOARD

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A SHEET, THERMAL (BAF) AND GASKET(BAF)

SHEET, THERMAL (BAF)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A TS BOARD 1

TS BOARD

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

TS BOARD

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A CONNECTOR ASSY AND HERNESS ASSY

CONNECTOR ASSY, 3P Part Number: 1-846-714-11

KD-55/65X9000A(CH)

HARNESS ASSY (G-LD) Part Number: 1-910-107-77

DISASSEMBLY

1-1. KD-55X9000A G7 BOARD AND G6 BOARD 1

G7 BOARD

G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

G6 BOARD

G7 BOARD

KD-55/65X9000A(CH)

G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 36

DISASSEMBLY

1-1. KD-55X9000A SHEET, INSULATION (CCT L) 1

SHEET, INSULATION (CCT L)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A TAPE 95

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A COVER, SP (L) (CCT) ASSY 1 COVER, SP (L) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09 2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

COVER, SP (L) (CCT) ASSY

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A COVER, SP (R) (CCT) ASSY 1

COVER, SP (R) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09 2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

COVER, SP (R) (CCT) ASSY

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A LOUD SPEAKER (18MM)

2 LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BRACKET,TW (CCT)

BRACKET,TW (CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A MOUNTED PWB (NETWORK) 1

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 MOUNTED PWB (NETWORK)

KD-55/65X9000A(CH)

MOUNTED PWB (NETWORK)

DISASSEMBLY

1-1. KD-55X9000A LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BRACKET,TW (CCT)

BRACKET,TW (CCT) BRACKET,TW (CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A MOUNTED PWB (NETWORK) 1

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 MOUNTED PWB (NETWORK) MOUNTED PWB (NETWORK)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A LOUD SPEAKER(PASSIVE RADIATOR)

LOUD SPEAKER(PASSIVE RADIATOR)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A BRACKET,SP (CCT) 1 BRACKET,SP (CCT)

BRACKET,SP (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A ORNAMENT,SP (CCT)

2 ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A LCD PANEL

LCD PANEL

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A WIRE DRESSING-1 1

3 2

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A WIRE DRESSING-2

KD-55/65X9000A(CH)

DISASSEMBLY

1-1. KD-55X9000A WIRE DRESSING-3

BAF Board

CX Board

BAF Board

CX Board

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A COVER, UNDER (M CCT) AND STAND BLOCK

COVER, UNDER (M CCT) Part Number: 4-454-666-01

STAND BLOCK

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A NECK, STAND (CCT) A AND STAND (CCT) A NECK, STAND (CCT) A Part Number: 4-462-872-01

NECK, STAND (L) (CCT) NECK, STAND (R) (CCT)

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND (CCT) A Part Number: 4-454-672-01

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A PANEL ORNAMENT, SC (CCT) A

PANEL ORNAMENT, SC (CCT) A

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A AC COVER

AC COVER

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A CCT CAP SCREW 1

3 CCT CAP SCREW

CCT CAP SCREW

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A REAR COVER (M CCT) A

REAR COVER (M CCT) A

18 Screws (SCREW, +PSW M3X6 STEP) P/N: 4-457-815-02 2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A COVER, WOOFER (L) (CCT) 1 COVER, WOOFER (L) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

COVER, WOOFER (L) (CCT)

DISASSEMBLY

1-2. KD-65X9000A COVER, WOOFER (R) (CCT) 1 COVER, WOOFER (R) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

COVER, WOOFER (R) (CCT)

DISASSEMBLY

1-2. KD-65X9000A BRACKET, NECK (CCT) 1

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

BRACKET, NECK (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A BRACKET, UNDER (CCT) 1

1 Screw (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

BRACKET, UNDER (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A CONNECTOR ASSY AND FFC CONNECTOR ASSY 28P Part Number: 1-910-107-79

FLEXIBLE FLAT CABLE 20P Part Number: 1-910-107-82

FLEXIBLE FLAT CABLE 41P (FSM) Part Number: 1-846-701-11

FLEXIBLE FLAT CABLE 51P (FSM) Part Number: 1-846-700-11 HARNESS ASSY (MAIN) Part Number: 1-910-107-80

LEAD WIRE WITH CONNECTOR 51P Part Number: 1-846-697-11

CONNECTOR ASSY 3P Part Number: 1-910-107-84

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A SP BOX ASSY 1 SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A SMART CORE 1

3 SMART CORE

SMART CORE

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A LID,SC(CCT) A

LID,SC(CCT) A

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A HIF BOARD, HSF-LM BOARD, BLUETOOTH MODULE AND FPC-BT HIF BOARD

CONNECTOR ASSY 5P Part Number: 1-910-107-74

2 HSF-LM BOARD

FPC-BT BLUETOOTH MODULE

Note: FPC-BT is not reusable. Please replace FPC-BT to new one if FPC-BT is removed from HSF-LM BOARD or BLUETOOTH MODULE.

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A WLAN MODULE ASSY 1 WLAN MODULE ASSY

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

WLAN MODULE ASSY

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A COVER,MODULE(CCT) A, HW BOARD, WLAN MODULE AND BRACKET, MODULE (CCT)

WLAN MODULE

COVER,MODULE(CCT) A HW BOARD

WLAN MODULE

BRACKET, MODULE (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A CX BOARD 1 CX BOARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

CX BOARD

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A SWITCH UNIT (HUS-F WW) AND BRACKET, HUS(CCT) 1

SWITCH UNIT (HUS-F WW)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 SWITCH UNIT (HUS-F WW) BRACKET, HUS(CCT)

BRACKET, HUS(CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A BRACKET, UNDER (MOLD) AND BRACKET SIDE (MOLD CCT)

BRACKET SIDE (MOLD CCT)

BRACKET, UNDER (MOLD)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A BAF BOARD

BAF BOARD

13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAF BOARD

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A SHEET, THERMAL (BAF) AND GASKET(BAF)

SHEET, THERMAL (BAF)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A TS BOARD 1

TS BOARD

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

TS BOARD

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A CONNECTOR ASSY AND HERNESS ASSY

CONNECTOR ASSY, 3P Part Number: 1-846-714-11

KD-55/65X9000A(CH)

HARNESS ASSY (G-LD) Part Number: 1-910-107-81

DISASSEMBLY

1-2. KD-65X9000A G8 BOARD AND G6 BOARD 1

G8 BOARD

G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

G6 BOARD

G8 BOARD

KD-55/65X9000A(CH)

G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 81

DISASSEMBLY

1-2. KD-65X9000A SHEET, INSULATION (CCT M) 1

SHEET, INSULATION (CCT M)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A TAPE 95

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A COVER, SP (L) (CCT) ASSY 1 COVER, SP (L) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09 2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

COVER, SP (L) (CCT) ASSY

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A COVER, SP (R) (CCT) ASSY 1

COVER, SP (R) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09 2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

COVER, SP (R) (CCT) ASSY

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM) LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A BRACKET,TW (CCT)

BRACKET,TW (CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A MOUNTED PWB (NETWORK) 1

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 MOUNTED PWB (NETWORK) MOUNTED PWB (NETWORK)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

2 LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A BRACKET,TW (CCT)

BRACKET,TW (CCT)

2 1

BRACKET,TW (CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A MOUNTED PWB (NETWORK) 1

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 MOUNTED PWB (NETWORK) MOUNTED PWB (NETWORK)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A LOUD SPEAKER(PASSIVE RADIATOR)

LOUD SPEAKER(PASSIVE RADIATOR)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A BRACKET,SP (CCT)

BRACKET,SP (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A ORNAMENT,SP (CCT)

2 ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A WIRE DRESSING-1 1

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A WIRE DRESSING-2

KD-55/65X9000A(CH)

DISASSEMBLY

1-2. KD-65X9000A WIRE DRESSING-3

BAF Board

CX Board

BAF Board

CX Board

KD-55/65X9000A(CH)

100

SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display. Note: First of all, when you enter Service Mode, you can see “Digital” service mode. Whenever you press “OPTIONS” or “JUMP” on remote, each service mode is changed. “Digital” -> “Chassis” -> “VPC”

DIGITAL 001 OP 000 VERS <MAIN> DM1.301W00AA WF1.003W00AA DF1.001W00AA YM1.010W00AA M4.922C (DM1.301W00AA) DD1.016W00AA PK0.312W00AA AM0.510WW MID:04835511 PID:04020000 PNL: T550QVD02.0 KD-55/65X9000A(CH)

SERVICE --<EXT> WF:3.0.0.1023 WF:-------FD:-.--BT: 1.2.14.988 <FS> EFR:03.00.00.15 DNC:----------DNI:----------DNF:----------TGC:---__TGE:--SCF:20.01 SYF:-----------

Category number Item number

CHASSIS 000 000

SERVICE WYVERN S2_NOISE_TH

Item name

Category name

Data

101

ADJUSTMENT

4) How to use the remote commander.

Function

The flow of control

Service mode on

Service mode off

Item up / down

<1>/<4>

Category up / down

<2>/<5>

Data up / down

<3>/<6>

Test reset

<8> + <Mute> + <0>

Read data

<9> + <0>

Execute

<10 or 0>

Write data

Change module

5) After entering service mode, then turn off the power switch.

KD-55/65X9000A(CH)

102

ADJUSTMENT

CHANGE DATA Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHPRSET” category) 1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) a. Press “2 / 5” on remote to select (up / down) category.

DIGITAL 004 TUNER 000 !A_NOSIG_DET

SERVICE 001

b. Press “1 / 4” on remote to select (up / down) Item. c. Press “3 / 6” on remote change (up / down) data.

KD-55/65X9000A(CH)

VIDEO:STANDARD PSAVE:STANDARD

AUDIO:STANDARD

MAIN: TUNER/----/--------X----/----------/---

SUB: -----/----/NTSCU ----X----/----------/---

103

ADJUSTMENT

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category) “003 DIG_SRV_MODE” is one category of “Digital” service mode. Please note because this operation is special. a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”. b. Press “1 / 4” on remote to select (up / down) Item. c. Press “0 / 10” on remote to select item. d. Press number key “1”~”9” directly. “*” stamp move. e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the previous page.

DIGITAL 003 DIG_SRV_MODE 000 TEST_PATTERN

SERVICE ---

DIGITAL(DIG_SRV_MODE)

SERVICE

TEST PATTERN *1 Video 2 Audio

KD-55/65X9000A(CH)

VIDEO:STANDARD PSAVE:STANDARD

AUDIO:STANDARD

MAIN: TUNER/----/--------X----/----------/---

SUB: -----/----/NTSCU ----X----/----------/---

104

ADJUSTMENT

SAVE CHANGING DATA 1) Write data for “Chassis” or “VPC” service mode a. Press “Mute” on remote. It shows green “SERVICE” changes to green “WRITE”. b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point. 2) TV reboot is necessary for applying data change.

CHASSIS 000 000

KD-55/65X9000A(CH)

WRITE WYVERN S2_NOISE_TH

105

ADJUSTMENT

WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary. Change Data of “VPC” service mode. (“003 WB” category) a. Press “1” or “4” on remote to select WB adjustment menu. b. Change data by pressing “3” or “6”. Each range of these items is 0~1023. c. Press “mute” ＋”0” on remote to save the data. “SERVICE” comment is changed to “WRITE”, indicating writing process. d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done.

KD-55/65X9000A(CH)

VPC 003 000

SERVICE WB R_DRV

VPC 003 001

SERVICE WB G_DRV

VPC 003 002

SERVICE WB B_DRV

512

VPC 003 003

SERVICE WB R_BKG

512

VPC 003 004

SERVICE WB G_BKG

512

VPC 003 005

SERVICE WB B_BKG

512

106

ADJUSTMENT

SET TO SHIPPING CONDITION How to do shipping condition. a. Move to “Digital” service mode. Press “8” on remote. It shows green “SERVICE” changes to green “RST-”. Press “mute” on remote. Added green “EXE” after green “RST-” . d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing. After a while, red “EXE-RST” changes to green “SERVICE”. And BLINK Smart Core WHITE LED. Writing process is done at this point.

SONY

<Another way> You can set to shipping condition w/o entering Service Mode. -> “Cursor Up” on remote + “Power Key” on Front panel.

KD-55/65X9000A(CH)

107

SEC 3. TROUBLE SHOOTING 3-1. NO POWER

No Power

Check STBY 3.3V JL9105

Replace Between G* Board to B* Board Harness

NG G* Board

OK OK Harness

B* Board

DC/DC converter check

KD-55/65X9000A(CH)

108

TROUBLE SHOOTING

3-1. NO POWER DC/DC converter check

START

Check JL9129 Voltage. Is the voltage 1V?

Check F9105

Check JL9126, is it 1.18V?

Check F9106

yes

END Check JL9132 Voltage. Is the voltage 5V?

Check F9104

Check F9102

yes Check JL9116 Voltage. Is the voltage 3.3V?

yes

Check JL9125 Voltage. Is the voltage 1.5V?

Check F9102

yes

KD-55/65X9000A(CH)

109

TROUBLE SHOOTING

3-2. STANDBY LED BLINK 1) 3 times blinking (DC Alert, Audio Error & Communication Error) 3-time blinking TUNER DC_ALERT

Check D+1.0V at JL9129 on the B* Board

NG F9105,IC9103,etc (B* Board)

DMD_TU_I2C or I2CB bus check: Probe CL2205, CL2206 OK

Check +3.3V_MAIN_1 at JL9116 on the B* Board

NG F9102,IC9102,etc (B* Board)

SPIC check Probe RB8522

NG I2C bus dumping or AYU2

Check Speaker Impedance at SP Connector

Brownie NG SPI dumping resistor or AYU2

OK OK NG Check +1.8V_MAIN on Pin 2 of IC9201

IC9201,etc (B* Board)

I2C_CCP check R8502 and R8503

Check AUDIO+12.5V at pin 9/10/11 of CN9101 on the B* Board

NG G* Board

I2C_CCP Pull Up

Check +12.5V at Power Amp side of F4201/F4202/F4203 on the B* Board

F4201,IC4201,etc (B* Board) #2

NG IC9101,etc (B* Board)

I2CA bus check: Probe CL5023, CL5024

OK KD-55/65X9000A(CH)

Speaker

HDMI Check +5V_MAIN at JL9132 on the B* Board

AUDIO

NG I2CA bus dumping resistor or AYU2

IC4201,etc (B* Board)

110

TROUBLE SHOOTING

1) 3 times blinking (Audio Error) #3

IC4201,IC4202,IC4203 (B* Board)

F4201,IC4201,F4202,IC4202,F4203,IC4203 (B* Board)

High enough Check 12.5V to GND impedance

Replace broken fuse.

Check the IC4201,IC4202 and IC4203 Out pin 9, 16, 25, 32 Switching 0V to 12V around 300-400kHz

No IC or parts around it NG

Yes Low impedance

No IC4201,IC4202,IC4203 burn or broken ?

Check broken parts around broken IC.

Check the CN4802 DC level ~2V

L4201-L4208 or C4234-C4241 NG

Yes Yes No Replace broken IC

Check the IC4201-IC4203 I2S line pin 5, 6, 7, 8

IC9000 or around parts NG

Yes IC4201-IC4203 NG

If there is no failure, go to next page.(#4)

KD-55/65X9000A(CH)

111

TROUBLE SHOOTING

1) 3 times blinking (SC_OUTERR/SC_ERR/FRCD_I2C/HDMI_EQCX)

#4 HDMI_EQCX Symptom improvement Replace Harness Between B* and CX*

Harness NG

NG Symptom improvement Replace CX* board

CX* board NG

B* board NG (around backend system IC and parts.)

KD-55/65X9000A(CH)

112

TROUBLE SHOOTING

2) 4 times blinking (LED Voltage Error)

4-time blinking

Between 0.98V to 1.23V Check JL9112 (BACKLIGHT_MON) on the B* Board

LED driver

B* Board

KD-55/65X9000A(CH)

113

TROUBLE SHOOTING

3) 5 times blinking (T-Con Error)

5-time blinking Panel (T-con) change Check PANEL_VCC 12.5V at pin 47-51 of CN8001 on on the B* Board

B* Board Confirm Tcon12V.

NG G* Board

Symptom improvement

About 12.5V OK

Replace the Harness Between G* and Panel

Panel (T-con) Symptom improvement Harness

NG Symptom Replace the Harness improvement Between CN3802 and Tcon (41pin)

VBO Harness

KD-55/65X9000A(CH)

114

TROUBLE SHOOTING

4) 6 times blinking (Backlight Error)

6-time blinking

Check BL_ERR (JL9112) at Pin 18 of CN9101 on the B* Board

Low B* Board

High Symptom improvement Change G* Board

G* board

NG Panel

KD-55/65X9000A(CH)

115

TROUBLE SHOOTING

5) 7 times blinking (Temperature Error)

7-time blinking

Setting circumstance is OK? Temperature, Ventilation, etc.

Set to another location, etc.

Yes Change B* Board, and Aging a few hours

NG Panel

Symptom improvement

B* Board

KD-55/65X9000A(CH)

116

TROUBLE SHOOTING

6) 7 times blinking (Software Error)

8-time blinking

No B* Board NG

CH or AEP destination?

YES

No B* Board NG

Using CAM Module?

YES

NG Check clock signal @ pin AM30 of IC9000 (AYU2)

CI CAM module B* Board NG

OK B* Board NG

KD-55/65X9000A(CH)

117

TROUBLE SHOOTING

3-3. NO SOUND

No Sound

“Audio System” Change to “TV Speaker”

Check the “Speakers setting”

“TV Speakers”

Change the Speaker Harness

Symptom improvement Speaker Harness

KD-55/65X9000A(CH)

Replace the B* Board

Symptom improvement

B* Board

Speaker

118

TROUBLE SHOOTING

3-4. NO PICTURE

No Picture

Video 1 No Picture

Video 2 No Picture NG

NG Check J3101 connection, VIDEOA_DET

Check if input OSD is GREY OUT

Component No Picture

Check J3104 Connection, VIDEOB_DET

Check if input OSD is GREY OUT

NG Check wave between C3106 and IC9001 OK

Check wave between C3120 and IC9001

Detailed check J3104 signal path

Detailed SDIF path Check between IC9001 and IC9000

NG NG

OK Brownie [IC9001] Problem

Check signal between IC9001 and IC9000 [R8633] OK Ayu2 [IC9000] Or Backend Problem

NG NG Confirm Analog RF input working OK Brownie [IC9001] Problem

Check wave Between C3120/C3121 and IC9001

Detailed check J3104 signal path

OK Detailed SDIF path Check between IC9001 and IC9000

Confirm Analog RF input working

NG Detailed check J3101 signal path

Check J3104 Conn VIDEOB_DET, CR_DET

NG Check if input OSD is GREY OUT

NG HDMI EQ [IC5009] Problem

Confirm HDMI input working OK

Check signal between IC9001 and IC9000 [R8633]

Detailed TMDS path check between IC9001 and IC5009

OK Ayu2 [IC9000] Or Backend Problem

NG Confirm other analog Input working OK Brownie [IC9001] Problem

Check signal between IC9001 and IC5009 [RB5008] OK Ayu2 [IC9000] Or Backend Problem

Change B* board

KD-55/65X9000A(CH)

119

TROUBLE SHOOTING

Backlight Issue

No Picture

All blue picture is on? (Factory SW is booted.)

Check the G*- LD* Harness

Yes

B* Board

Harness

Replace the B-Tcon, B-LD* FFC Symptom improvement B-Tcon, B-LD* FFC

NG Change B* Board

Symptom improvement B* Board

NG Change G* Board

LCD Panel (T-con, LD*)

Symptom improvement G* Board

KD-55/65X9000A(CH)

120

TROUBLE SHOOTING

3-5. BUTTONS MALFUNCTION 1) Side button malfunction

HUS button malfunction

Change HUS

NG?

Check Harness on HUS and B* Board properly connected

Loose harness ď&#x192; connect properly

KD-55/65X9000A(CH)

Check Harness pin Assignment According to circuit. NG

Change Harness

Probe at Key_AD line and check the signal

Change B* Board

121

TROUBLE SHOOTING

2) IR remote commander malfunction

Center white LED light at power indicator

IR do not response to Remote Commander

NG NG Loose harness ď&#x192; connect properly

Check harness connection is OK on HIF and HSF

Check remote control

Change remote control

ok NG

Check whether center white LED blink ,when using commander near the sensor windows

Change SmartCore (mechanical)

Check harness connection is OK on HSF and B*Board

OK Change SmartCore

Problem with Smart Core HSF or HIF or HSF-HIF harness

Change HSF-B* board Harness

HSF-B* board harness problem

Change B*Board

KD-55/65X9000A(CH)

122

TROUBLE SHOOTING

3) Light Sensor Error Change the UI setting to “:ON”

Update Software NG

Backlight doesn’t change when ambient lighting level changed

Check UI setting for light sensor . Make sure it is “on”

ok Check current Software ok Check whether harness is Connected on HIF and HSF Board

NG Connect the Harness properly

ok Check whether harness is Connected on HSF and B Board

ok OK Problem with Smart Core HSF or HIF or HSF-HIF harness

Change Smart Core NG

Change B* Board

KD-55/65X9000A(CH)

Change HSF-B* board Harness

HSF-B* board harness problem

123

TROUBLE SHOOTING

3-6. NETWORK MALFUNCTION 1) Ethernet (Wired) [Network Set-up] >[Wired Set-up] on the TV

Connection Results Cable Connection

Connection Results Local Access

Failed Check cable NG Ethernet Cable

KD-55/65X9000A(CH)

B board

Wired Set-up IP address setting

B board

Failed

Failed OK

Connection Results Internet Access

Auto

Check Local router DHCP server

Proxy setting

Manual Check IP address & Local router setting

124

TROUBLE SHOOTING

2) Internal Wireless Network malfunction Wireless Network on the TV

Error Message appear when the Wireless Network is selected?

Yes

Is the radio field Strength too weak or even No signal?

No Bxx Board

Yes

Hardware defect suspected. Go to the next page

Access Point

3) USB Wireless Network malfunction Wireless Network on the TV

Error Message appear when the Wireless Network is selected? Yes USB Dongle

KD-55/65X9000A(CH)

Is the radio field Strength too weak or even No signal?

No Bxx Board

Yes Access Point

125

TROUBLE SHOOTING

From previous page

Check harness connection is OK between HW and Bxx

OK Change Wi-Fi module

Connect properly

Loose harness

NG NG

Change HW board

Wi-Fi module

HW board

Change harness between Bxx board and HW board

Change Bxx board

Main Harness

If Wi-Fi malfunction happens, • Wi-Fi module • HSC board • Harness between HSC and Bxx • Bxx board are suspected.

KD-55/65X9000A(CH)

126

TROUBLE SHOOTING

4) Bluetooth malfunction

Service Menu 001 OP 000 VERS

One Touch Remote doesn’t work Or 3D-glasses (Active) doesn’t work

BT version check in Service Menu

Ver info. can be read

Confirm One Touch Remote malfunction trouble shooting flow Or 3D-glasses (Active) malfunction trouble shooting flow

Ver = -------Check harness connection is OK between HSF and Bxx OK

Change BT module OK

BT module

KD-55/65X9000A(CH)

Connect properly

<MAIN> <EXT> DM0.001JPA WF: 3.0.0.1021 WF0.300W00AA WF: -------DF2.070W00AA FD: 0.003 YM0.619W00AA BT: M4.922C 1.2.14.848 (DM0.0J00AA) BT Version info. DD0.320W00AA PK0.320W00AA AM0.030JP MID: 04A3B50F PID: 0F051040 PNL: DQ3Y400LN0101

Loose harness

NG NG

Change HSF board OK

HSF board

Change harness Between Bxx board and HSF board

Change Bxx board

Main Harness

If Bluetooth malfunction happens, • BT module • HSC board • Harness between HSC and Bxx • Bxx board are suspected.

127

SEC 4. DIAGRAMS 4-1. BLOCK DIAGRAM

KD-55/65X9000A(CH)

128

DIAGRAMS

4-2. CONNECTOR DIAGRAM KD-55X9000A

KD-55/65X9000A(CH)

129

DIAGRAMS

4-2. CONNECTOR DIAGRAM KD-65X9000A

KD-55/65X9000A(CH)

130

DIAGRAMS

4-3. CIRCUIT BOARDS LOCATION KD-55X9000A

Mounted PWB(Network)

TS Board

WLAN module Assy Mounted PWB(Network)

WLAN MODULE G7 Board

G6 Board

BAF Board CX Board

HW Board

Switch Unit

WLAN module Assy

Smart Core

KD-65X9000A

Mounted PWB(Network)

TS Board

Smart Core

Bluetooth module

Mounted PWB(Network)

HIF Board

G8 Board

G6 Board

BAF Board

CX Board

Switch Unit HSF-LM Board

KD-55/65X9000A(CH)

WLAN module Assy

Smart Core 131

SEC 5. EXPLODED VIEWS • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items

KD-55/65X9000A(CH)

132

EXPLODED VIEWS

5-1. KD-55X9000A 5-1-1. CHASSIS-1

REF. No. PART No.

2 1

DESCRIPTION

1 2 3 4 5

4-454-677-01 1-858-895-11 4-454-669-01 4-454-661-01 4-454-660-01

BRACKET, NECK (CCT) SP BOX ASSY PANEL ORNAMENT, SC (CCT) A COVER, WOOFER (R) (CCT) COVER, WOOFER (L) (CCT)

6 7 8 9 10

4-454-662-01 4-454-653-01 1-839-677-13 4-299-531-11 4-462-315-01

BRACKET, UNDER (CCT) REAR COVER (L CCT) A POWER-SUPPLY CORD (WITH CONN.) AC COVER CCT CAP SCREW

MARK

SMART CORE

4 7 10

BLUETOOTH MODULE ASSY 9 8

KD-55/65X9000A(CH)

133

EXPLODED VIEWS

5-1. KD-55X9000A 5-1-2. CHASSIS-2

REF. No. PART No. 51

DESCRIPTION

51 52 53 54 55

A-1936-365-A 4-454-658-01 4-457-516-11 1-474-517-11 1-474-516-11

TS MOUNT COVER, SP (R) (CCT) SHEET, INSULATION (CCT L) G7-STATIC CONVERTER (TV) G6-STATIC CONVERTER (TV)

56 57 58 59 60

A-1938-832-A 4-448-800-71 4-460-567-51 A-1936-361-A 1-492-350-11

BAFS-CN COMPLE SERVICE BRACKET, UNDER (MOLD) BRACKET SIDE (MOLD CCT) CX MOUNT SWITCH UNIT (HUS-F CH)

4-454-657-01

COVER, SP (L) (CCT)

MARK

58 56

52 55

KD-55/65X9000A(CH)

134

EXPLODED VIEWS

5-1. KD-55X9000A 5-1-3. CHASSIS-3

REF. No. PART No.

108

DESCRIPTION

101 102 103 104 105

4-454-659-01 1-858-893-11 4-454-664-01 4-454-663-01 1-858-896-11

BRACKET,TW (CCT) LOUD SPEAKER (18MM) ORNAMENT,SP (CCT) BRACKET,SP (CCT) LOUD SPEAKER(PASSIVE RADIATOR)

106 107 108

1-858-894-11 1-895-387-12 A-1940-432-C

LOUD SPEAKER (80MM) MOUNTED PWB (NETWORK) P-MOD (UD3Y546LTQ1)(SERVICE)

MARK

107

103 105

107 104

103

105

Note: When performing panel replacement, these synchronize and need to be replaced to new parts. Please refer to APPENDIX-3.

106

101 104 102

101 106 102

KD-55/65X9000A(CH)

135

EXPLODED VIEWS

5-2. KD-65X9000A 5-2-1. CHASSIS-1

REF. No. PART No.

152

DESCRIPTION

151 152 153 154 155

4-454-677-01 1-858-895-11 4-454-669-01 4-454-661-01 4-454-660-01

BRACKET, NECK (CCT) SP BOX ASSY PANEL ORNAMENT, SC (CCT) A COVER, WOOFER (R) (CCT) COVER, WOOFER (L) (CCT)

156 157 158 159 160

4-454-662-01 4-454-655-01 1-839-677-13 4-299-531-11 4-462-315-01

BRACKET, UNDER (CCT) REAR COVER (M CCT) A POWER-SUPPLY CORD (WITH CONN.) AC COVER CCT CAP SCREW

MARK

156 151 155 151

153 152

SMART CORE

154

BLUETOOTH MODULE ASSY

157 160 159 158

KD-55/65X9000A(CH)

136

EXPLODED VIEWS

5-2. KD-65X9000A 5-2-2. CHASSIS-2

REF. No. PART No. 201

211

209

DESCRIPTION

201 202 203 204 205

A-1936-365-A 4-454-658-01 4-457-517-11 1-474-518-11 1-474-516-11

TS MOUNT COVER, SP (R) (CCT) SHEET, INSULATION (CCT M) G8-STATIC CONVERTER (TV) G6-STATIC CONVERTER (TV)

206 207 208 209 210

A-1938-832-A 4-448-800-71 4-460-567-51 A-1936-361-A 1-492-350-11

BAFS-CN COMPLE SERVICE BRACKET, UNDER (MOLD) BRACKET SIDE (MOLD CCT) CX MOUNT SWITCH UNIT (HUS-F CH)

211

4-454-657-01

COVER, SP (L) (CCT)

MARK

208 210 206 207

202

205 203

204

KD-55/65X9000A(CH)

137

EXPLODED VIEWS

5-2. KD-65X9000A 5-2-3. CHASSIS-3

REF. No. PART No.

258

DESCRIPTION

251 252 253 254 255

4-454-659-01 1-858-893-11 4-454-664-01 4-454-663-01 1-858-896-11

BRACKET,TW (CCT) LOUD SPEAKER (18MM) ORNAMENT,SP (CCT) BRACKET,SP (CCT) LOUD SPEAKER(PASSIVE RADIATOR)

256 257 258

1-858-894-11 1-895-387-12 A-1940-434-B

LOUD SPEAKER (80MM) MOUNTED PWB (NETWORK) P-MOD (UD3Y645LTQ1)(SERVICE)

MARK

257

Note: When performing panel replacement, these synchronize and need to be replaced to new parts. Please refer to APPENDIX-3.

253 257

255 254

253

255

256

251 254 252

256

251

252 KD-55/65X9000A(CH)

138

EXPLODED VIEWS

5-3. KD-55/65X9000A BLUETOOTH MODULE ASSY AND SMART CORE

REF. No. PART No.

305

DESCRIPTION

301 302 303 304 305

4-463-081-01 A-1936-362-A 1-492-076-11 4-455-891-01 4-463-080-01

COVER,MODULE(CCT) A HW MOUNT WLAN MODULE BRACKET, MODULE (CCT) LID,SC(CCT) A

306 307 308 309 310

A-1936-358-A 1-846-688-11 1-492-062-11 A-1936-360-A 4-454-668-01

HSF-LM MOUNT FPC-BT BLUETOOTH MODULE HIF MOUNT CASE BARE, SC (CCT)

MARK

307

303

306 308 302 304

309

301 310

BLUETOOTH MODULE ASSY

SMART CORE Note: FPC-BT is not reusable. Please replace FPC-BT to new one if FPC-BT is removed from HSF-LM BOARD or BLUETOOTH MODULE.

KD-55/65X9000A(CH)

139

EXPLODED VIEWS

5-4. OTHER PART 5-4-1. MISCELLANEOUS PART No.

DESCRIPTION

4-457-577-11 4-449-007-01 4-461-266-01 4-457-576-11 4-457-451-01 4-298-004-01 4-457-814-01 7-600-031-97 4-465-860-01 4-457-426-01

LABEL, HDMI LABEL, REAR TERMINAL LABEL, SIDE TERMINAL (CCT) LABEL, UNDER TERMINAL (CCT) SHEET, THERMAL (BAF) SPACER (B) SPACER(SP-RC), HEX TAPE (3M 1350FB-1)15MMX66M BLK TAPE_95 GASKET(BAF)

KD-55/65X9000A(CH)

5-4-2. ACCESSORIES MARK

PART No.

DESCRIPTION

1-491-992-11 1-492-080-12 1-754-848-11 4-262-708-04 X-2586-998-1

REMOTE COMMANDER (RM-SD017) REMOTE COMMANDER (RMF-SD004) ANTENNA ISOLATOR CLAMPER, CABLE PASSIVE 3D GLASSES

MARK

140

END

9-888-529-01 KD-55/65X9000A(CH)

Sony Corporation Home Entertainment &Sound Business Group

English 2013DL08-Data Made in Japan ÂŠ 2013. 04 141

APPENDIX-1 DISASSEMBLY OF SPEAKER

7mm

Note: Remove screws by HEX M3(H7mm) Driver

Remove screws

KD-55/65X9000A(CH)

142

APPENDIX-1

Take care not broken hook

REMOVE RUBER BUSH

ROTATION COVER,SP

PICK UP COVER SP KD-55/65X9000A(CH)

143

APPENDIX-1

REMOVE SCREWS +BVTP 3X10 TYPE2 IT-3

REMOVE SCREWS (+PSW) (M3X6)

KD-55/65X9000A(CH)

144

APPENDIX-1

REMOVE SCREW (+PSW) (M3X6)

KD-55/65X9000A(CH)

145

APPENDIX-1

REMOVE SP UNIT

KD-55/65X9000A(CH)

146

APPENDIX-1

REMOVE Bracket SP UNLOCK and SLIDE UPPER KD-55/65X9000A(CH)

147

APPENDIX-1

MOVE LIFT UP

KD-55/65X9000A(CH)

148

APPENDIX-1

KD-55/65X9000A(CH)

149

APPENDIX-2 DISASSEMBLY OF SMART CORE

Remove screw +PSW M4x10 ■ (6 position)

Remove BRACKET,NECK(CCT) x2pcs (Right & Left) 150

APPENDIX-2

Remove screw +BVTP 3x10 TYPE2 IT-3 ■ (1 position)

Remove UNDER, BRACKET(CCT) 151

APPENDIX-2

Push metal fitting, then remove harness

Push metal fitting 152

APPENDIX-2

Release hooks

Side view

Release hooks by rotation direction

2 1. Release hooks

2. Open LID, SC(CCT) 153

APPENDIX-3

When performing panel replacement, these synchronize and need to be replaced to new parts.

KD-55/65X9000A(CH)

Part Number

Part Name

Qty

4-454-657-01

COVER, SP (L) (CCT)

4-454-658-01

COVER, SP (R) (CCT)

4-454-659-01

BRACKET,TW (CCT)

4-454-663-01

BRACKET,SP (CCT)

4-465-860-01

TAPE_95

154