c h i m n e y s surveysmaintenancedemolitionconstruction
A COMMITTED COMPANY MCC2I is an expert company in the maintenance of concrete, brick or metal industrial chimneys up to 300 metres in height. Established in 1996, the company provides expertise to industrials in diverse activities such as: petrochemicals, glass, cement, incineration, district heating, etc., across Europe but also in North and Sub-Saharan Africa. The work that our teams undertake ranges from chimney surveys and repairs, to achieving compliance with standards and also demolition and new-build replacements. MCC2I is committed to provide high quality work in compliance with the regulations and standards applicable to work on chimneys (including NF EN 13084). MCC2I teams comprise experts (site managers and installers), who work on site and are qualified to work at height and in sensitive areas. Design engineers are also part of the team and undertake calculations and draw up plans, as well as providing diagnostics and recommendations.
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SURVEYS
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site visit, inspection, diagnostics and recommendations MCC2I assumes responsibility when providing diagnostics or recommendations to a client following a chimney inspection. Experts are involved at each stage of the assesment process. A first diagnostic is issued from the metal fabrication specialists (in the case of metal chimneys) or the chimney engineers (in the case of brick or concrete chimneys) after site visit. The information required for this first diagnostic are gathered via:
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visual inspections by our expert industrial thermal engineers (supported by photographs and videos);
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thermographic surveys;
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samples of concrete for analysis by a specialist materials science laboratory;
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ultrasound measurements and inspections of the sheet thickness (for metal chimneys).
Based on this first report, the design office issue a report with its final results
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Smooth and crazed “frosty� appearance on the concrete surface
and recommandations on maintenance, repair or design to the client.
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Alveolar-shaped iron oxide at the level of the cracked area
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SURVEYS
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Maintenance
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maintenance, repair and compliance with standards MCC2I has the ability to take on all repair work on chimney structures and flue liners, as well as work on equipments and accessories.
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The types of work for which MCC2I propose services include:
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repairs on supporting shell: structural works using civil engineering processes (for concrete chimneys) and metal fabrication (for metal chimneys). These works are most of the time carried out on the outside of the chimney;
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repairs to firebrick or metal flue liners. These works are most of the time carried out inside the chimney.
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4 Cheminee MCC2I - V4
Work on chimney accessories and equipment is carried out in accordance with the applicable standards, including EN 14122 relating to “permanent means of access to machinery”. This work comprises the following:
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repair or replacement of access equipment: fixed ladders, bridges and platforms;
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repair or replacement of accessories and protective equipment: lightning protection system (works carried out in accordance with the standard EN 62305-3), daytime and night-time warning;
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installation and maintenance of measurement points: these works are carried out to comply to recent standards such as NFX 44-052 and NF EN 13284-1.
In the projects where the works interfere with the appearance and structure of the chimney, we provide our clients with a report including all technical documents (such as drawings, etc.).
We also ensure that existing brick chimneys are rebuilt identically, thus preserving the industrial heritage.
SARL POLYDESS - 13/05/2012
Maintenance
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DEmolition AND construction We decommission and dismantle chimneys using state-of-the-art technology complying with highest safety standard while minimising environmental impact. We are also able to dismantle structures in sensitive environments or facilities in operation. Based on our experience and reactivity, we can make safe and demolish unsafe structures which can be a danger for people and facilities. MCC2I, through its parent company Beirens – which has high-level expertise in welded industrial chimneys, flues, silencers and vibration dampers – designs, manufactures and installs metal industrial chimneys in accordance with the standard EN 13084 and the CE marking. Our teams of qualified installers assemble the components on site in full compliance with the safety regulations applicable to the industry and the work at height regulations. Each chimney is a work of art built in accordance with our clients’ constraints (fuel type, site restrictions, environment, etc.).
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DEmolition AND construction
Equipment AND infrastructure In order to carry out the work, we have with a wide range of specific access equipment: 1
harnesses are a lightweight mean of access, allowing rapid deployment at height for internal or external chimney inspections;
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suspended platforms enable more detailed inspections with several engineers on board, as well as minor repair work or repainting;
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internal suspended platforms, specifically developed for heavy work inside the chimneys. The diameter can be adjusted and they can be used to replace components inside chimneys (firebrick, metal tubing, etc.);
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and likewise temporary hoists, ladders and walkways which can be used for all chimney work by all trades.
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All this equipment complies with the standards in force and in particular with NF EN 1808 relating to the safety requirements for variable height suspended platforms. Specific tools can be designed and manufactured at our Pont-Audemer site, as well as specialist equipment required for maintenance or modification work on particular structures (fixed ladders and platforms, sections of tubing and sampling boxes, supports for lightning conductors, lighting, etc.). This manufacturing capacity means that we can provide a rapid response in the case of on-site maintenance.
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Equipment AND infrastructure
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and Beirens
worldwide MCC2I and BEIRENS have thousands of testimonials from throughout the world and all sectors of industry.
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And beirens worldwide
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Poujoulat Group
EUROPEAN LEADER The Poujoulat Group specialises in the design of solutions for all types of energy (biomass, gas, heavy fuel oil, nuclear) used in the production of heat or electricity, for all output levels (from 3 kW to several hundred MW) and for all types of buildings. With 1,350 employees and a turnover of 175 million euros, the Poujoulat Group is Europe’s leading manufacturer of metal flue systems. The Group operates in 30 countries, with a total of 16 companies, and premises covering 170,000 m2. Beirens has been a subsidiary of the Poujoulat Group since 2001 and is today the market leader in welded industrial chimneys for district heating, industrial processes and electricity generation. In 2011, Beirens acquired MCC2I in order to complete its range of services in the maintenance of industrial chimneys and extend its business to brick and concrete industrial chimneys. European subsidiaries: United Kingdom (Poujoulat UK Ltd), Belgium and Luxembourg (Poujoulat Belux SA), Netherlands (Poujoulat BV), Poland (Poujoulat s.p. z o.o.), Turkey (Poujoulat BACA) and Germany (LIVE GmbH).
The Poujoulat Group is committed to
Sustainable development For a number of years (ISO 14001 certification in 2004), the Poujoulat Group has been developing a policy aimed at reducing its environmental footprint. This is achieved in particular by: • the ecodesign of products (products are more than 97% recyclable); • the development of systems enabling a reduction in the energy consumption of heating systems, while maintaining their efficiency; • the development of renewable energy sources, in particular wood and solar energy; • transport optimisation. Internally, the Poujoulat Group is also investing heavily in the optimisation of consumption. For example, almost 100,000 m2 of its buildings are heated using wood products from its log manufacturing plants.
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Mandatory credit : ©Th. martinez
Research and innovation
Other businesses
The Poujoulat Group continuously monitors developments in standards and legislation relating to its business, anticipates the changes required to existing solutions and regularly improves these through the work of the CERIC laboratory*, which carries out regular tests on existing products and develops new products.
Euro Énergies, leader in renewable energies, manufactures and markets the widest range of wood fuels on the market under the brand names Woodstock® bois énergie and Crépito®.
The Poujoulat Group’s partner AGECIC Formations provides qualification training for industry professionals (installers, chimney engineers, etc.) enabling them to obtain Qualibois Air or Qualibois Eau certificates, which will become compulsory from 2013. *Laboratory providing support to Poujoulat. Accreditation 1-1033 scope available at www.cofrac.fr and member of the EUROLAB association.
Solaires-Énergies markets a unique integrated photovoltaic system under the brand name Voltaya®. Westaflex designs, manufactures and markets a complete range of flexible liners and accessories for air, gas and exhaust gases. Tôlerie Forézienne mainly does subcontractor work in the field of thin metalsheet, with strong growth in its sign and display equipment and outdoor furniture design businesses.
Poujoulat Group
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