Aditya Recycling
Bangalore India. Phone : (0) 9900456842
Waste plastics, waste tyre and waste engine oil, crude oil The 2th Generation sectional oil refining machine
The 1st part :
Introduction
Batch process refining machine is relative to "full continuous refining machine". As "the complete continuous refining machine," fundamental characteristic is "every minute kept feeding, every moment of the self-discharging, day and night continuous oil". Batch process refining machine is to feed, cracking, slag discharge the three main production link is basically segments; But the incoming links can be added into the raw material continuously in the reaction process ;Due to the reactor process is coherence, thus can be seen as batch process. Specific process is: The first, preheating operation process. waste plastics or waste tyre and waste engine oil and other raw materials feed in the reactor, many times reacting, later still can continue to feed in, there is a small amount of oil and gas. The second, cracking reaction process. After feeded in material and continue to heat up to about 400 ℃, continuous pyrolysis reacting; the oil and gas into the catalysis tower, further macromolecular material chain scission, cracking of the basic accord with diesel 220 molecular weight of the liquid fuel; oil and gas into the cooling system for liquid. The third, slag discharge operation. after the complete cracking , cooling, using high discharging sealing device to take out oil residue into collection system; Then use conveyor discharge.
Group type oil refining machine
Multiple sets of joint type oil refining machine
Continuous tubular oil
Oil modulation system
distillation system
ďźˆ equipment 
Flue gas cleaning system
Multistage gas
joint non-condensable
cleaner
From the picture, in the left lower part and front part, we set the mechanical automatic slag; The feeder set in the behind of the reactor; The right side of the reactor set the catalytic tower, cooler, separator and other equipment facilities. The purpose of the company to launch this kind of equipment is in order to adapt to some businesses and
individuals to insufficient funds or ingredients inadequate actual situation, has good practicability and extensive applicability.
The 2nd
part :
The 3rd part
:
Flow chart of the plant
Main Equipment List
1、 Driver；
2、Feeder；
3、Reactor；
4、Heater；
5、Thermometer；
6、Separator；
7、Cooler；
8、Discharge；
9、Burner；
10、Oil tank；
11、Oil-water separator；
12、Gas purifiter；
13、Gas pip；
14、smog pipe；
15、Gas cleaner；
16、Smog cleaner；
17、smog pipe；
18、smog pipe；
19、Draft fan；
20、Water pump；
21、Burner；
22、 Water pump；
23、Recycling water pool；
24、Oil pump；
25、Shredder.
The 4th part :
Technical parameters
A： Name
KW
Workshop
Labor
Quanlity 1 1 1 1 1 1 1 1 1
Automatic sealing feeder 5.5 Reactor 5.5—11 Catalyst tower cooler Oil water separator Gas recycler Gas burner Draft fan 0.5 Water pump 3 Pipe, valves, and so on Air compressor 1 3 Smog cleaner 1 If need to refine Remove residues tank 1 Decolor tank 1 Filter tank 1 Oil pump 1 2.2 Total 20—30 250—300 Capacity
6—9
Volume，（1）20 cubic meter, 7—10ton； （2）32cubic meter 10ton。
B：
Plant model：
Raw material ：Waste tires, waste plastics, waste oil, heavy oil, crude oil, coal tar,
Structure type :Horizontal rotary, mechanically
FL20、FL3；
automatic discharge,
controlling by velocity；
Capacity
： 15cubic meters、20cubic meters、30cubic meters；
Pressure
：
Cooling method ：water；
ordinary；
Heating way ：
Hot blow, flammable gas , coal ,oil
electric etc
Size of reactor： φ2.2×4.4；φ2.2×6.6；φ2.6×6.6 ；
power：
3KW、5.5KW、7.5KW；
The 5th part : Advantages of the plant First, It is less invest. small size, raw material can be much less. Second, Small square. Factory is about 1000 square meters . Third, simple operation. Because the operation link is less, easy to learn. Fourth, high economic benefit. Fifth, good environmental security. The company's equipment are equipped with automatic security alarm and eliminate system; Set the flue gas purification device.
The 6th part : The economic benefit Raw material oil yield Item
Material
Dosage
Percent conversion
Product
1
Waste animal and plant grease
1.05-1.1
90%-95%
biodiesel
2
Waste machinery oil
1.1
85%-90%
diesel
3
Waste plastic
1.05-2
50%-70%
Gasoline diesel
4
Waste rubber,tyre
2.3
45%
Gasoline diesel
5
Slag oil
1.17-1.3
75%-85%
Diesel
6
Wax oil
1.05
93%-95%
Diesel
7
Coal tar
1.25-1.3
75%-80%
Similar diesel
8
Ethanol petrochemicals
1
100%
Ethanol diesel
9
Methanol petrochemicals
1
100%
Methanol diesel
10
Dirty air and diesel decoloring
1.01
98%-99%
Crystal light diesel
11
Petrochemical chemicals grease
1
100%
Compound biodiesel
12
Petrochemicals liquid chemicals
1
100%
Compound gasoline
13
Base oil ground oil
1.1-1.7
85%-90%
Gasoline diesel
14
Methanol modifier energy agent
1
100%
Alcoholic fuel
15
Diesel75% water 15% emulsifier 1 15%
100%
Emulsified diesel
Basic Profit Waste engine oil and other liquid raw material
Waste rubber
Waste plastic
2.3 ton× 1500RMB/T= 3450 RMB
2T （ or 1.5 T ） × 1500=3000 RMB
1.17T× 4500 =5300 RMB
Coal
100
100
50-80 kg， 100
Water and powder, 60 chemical：about 50-90 RMB
60 about50-90 RMB
60 50-90
Equipment depreciation about10 RMB
：
other： about50 RMB Total the pyrolysis oil ， about 3500 RMB The oil can 5000RMB/t—3800RMB
sell
about10 RMB
10 RMB
about50 RMB
50 RMB
about3400 RMB
about5600 RMB
The oil can sell price 5000RMB/t—3500RMB
The oil can sell 7500/t—5600RMB
price
Stell 0.3t、carbon black 1.1t，can The refining oil can sell about sell about 600RMB。 7500RMB Total, the profit for one ton 1000-1500RMB
is
MORE PROFIT
The 7th part : Strategies we take can handle these tough problems to get green environment. 1, Dust removing There are two steps to finish it. Firstly, separated by the high-efficiency dust catcher, secondly, wetting purified through the spraying and depositing proprietary equipment 2, Non-condensate gas(mainly C1-4) They are absorbed and then reacted by some chemical materials to become a flammable fuel gas which is recycled to heat the kettle just like the liquefied petroleum gas. 3, Smog Our smog purifying system is controlled by the temperature and the blowing rate. Purifying absorbents own strong absorbing capability, To set the flue gas purifier and adoption of advanced air flotation washing dust and water membrane technology high absorbing speed, high desorption speed and is easier to renewable and are able to remove all kinds of pollutants such as H2S、CL2、CO、 CO2、SO2、SO3、 NOX、CS2、NH3、oily organic materials. We design the newest spraying and striking purifier. These comprehensive measures confirm the ejecting smog meet the criteria for the emission smog. 4, Carbon black Carbon black can be sold as the raw material, or processed into refining good quality ones. The whole processing course is operated in a closed cycle and does not cause contamination. the residue of waste plastics, waste engine oil can also be processing ordinary carbon black, can also be used as fuel for production.Crude oil residue can be used as industrial, civil material such as asphalt.
The 8th part : Safety Assessment of the High-efficiency Oil Refining Machine Safety is the basic designing origination. The existence and development idea of corporation is the responsibility is extremely heavy security. The technology and the facility is elaborately designed from the point of safety. Main measures are as following： (1)Reaction tower does not need to move. The whole processing course is operated in a closed cycle and does not cause contamination which eliminates the fire disaster and the harm to human. (2)Long distance heat replaces the open flames. When accidents happen, the conveying heat apparatus can be immediately powered off which enhances the safety. (3)Double-insurance safety equipments and alarming equipments are installed in the key parts of the facility which can exclude the danger at any time. It is heating method can be by electromagnetic heating, which can realize the halogen-light heating cracking; Even if the recovery of the burning gas also can use JianJieShi "from remote heating open flame." that is not directly over an open flame heating, when the system problems, turn off the send heat exchanger, can cut off the moment heating source, to ensure that the system security.
The 9th : The reliability of source technology First of all, after a long exploration, improve and perfect, we accumulated a wealth of experience. Technology inventor is involved in the energy sector since 1987, guide the innumerable enterprises successfully implement new energy projects. Second, our technology as early as in the last century in 1993 have passed the provincial technological achievements appraisal, passed by the environmental protection department, technical supervision departments, fire departments, especially after the expert evaluation. This is one of the earliest throughout in our country; For now, may other technology transfer units is hard to have technical experience and results so early. Third, our technology has applied for or received dozens of national patents. Fourthly, this series of technology both at home and abroad, there are many enterprises to introduce and use.
from structure, the second generation of segmented automatically rotating oil refining machine; The third generation of fully continuous rotation oil machine; The fourth generation of entire screw type continuous refining machine ; Fifth generation of electromagnetic continuous refining machine; And tubular continuous refining machine,
variety specification that can meet the demand of investors.
from the process, semi-automatic oil refining technology;
continuous automatic oil refining
technology, the real realize : "Every moment keep feeding, every moment of the self-discharging, day and night continuous output, greatly improving the production efficiency and environmental performance.
from coke cleaning, we have designed a variety of automated methods. For example: automatic chain
decoking method; Plate decoking method ; Propulsion decoking method , and so on, thoroughly solved the material (especially the plastic and liquid) operation problem and coking problem in the reaction kettle. ď Ź
from heating way, coal heating, oil heating, gas heating mode, and the pulse heating technique and electromagnetic heating, electromagnetic and fuel heating technology, microwave pyrolysis and a series of new technology, new patents.
ď Ź
from the operation method, adopts the design of the intelligent control as it is more reliable and save labor.
ď Ź
Totally, it is clearly that our offer is a new, reliable, energy saving, environmental protection, high efficiency, saving new technology and new equipment.
The company can be willing to service for all the costomers.Use our patent can apply for exemption (only patent technology can obtain three years of tax);Let the investors invest more less,
area less, lower
energy consumption, less labor and better economic benefit. Welcome to cooperation. Patents optimum combination innovation, better refining equipment .
Attachment 1 :
The flammable non-condensable gas and flue gas emissions
Analysis and processing scheme A, pyrolysis gas Mainly including carbon monoxide, hydrogen, nitrogen, methane, ethane, propane, butane, and hydrogen sulphide, the non-condensable combustible gas accounts for about 4% of the tire quality, depending on the pyrolysis temperature and catalyst is slightly different. Among them: 1, carbon monoxide 1.4%; 2, hydrogen is 0.2%; 3 methane 1%; 4, ethane 03%; 5, propane 0.3% 6, butane 0.35% 7, nitrogen is 0.2%; 8, hydrogen sulphide 0.2%.
B, using way Due to the pyrolysis gas heating value is the same as nature gas calorific value and its pyrolysis gas is recycled as a combustible gas energy to use, to return heating pyrolysis device.
C, the processing plan Non-condensable combustible gas can not direct emissions to the air, must to purification and combustion, then emissions into the atmosphere. Purification processing method as follow: 1, non- condensate gas from the cooler and flows into oil-water separator separation; Non-condensable combustible gas from the oil-water separator at the top into the non-condensable combustible gas processors (i.e. water blocking firearms), within the device is equipped with 15% concentration of sodium hydroxide liquid, non-condensable combustible gas into the liquid after reaction, the sulfur oxide into sodium sulphide. Generally takes two firearms purification treatment, the water blocking of sulfur content in gas after treatment reduced to 0.1%. 2, non- condensate gas burning in the hearth, such as hydrogen, carbon monoxide, methane, ethane, propane, butane all in combustion; a small amount of sulphur was also involved in combustion, especially organic sulfur basic burned at all. 3, combustion flue gas after inhalation induced draft fan for two groups of spray water scrubber, absorbed again by washing contains calcium hydroxide solution, 15% sodium hydroxide solution.. 4, after washing ,the smoke entering absorption tower. the tower with desulfurization agent - cobalt sulfonated phthalein cyanogen treatment of activated carbon. Flue gas by adsorption, can remove various pollutants in flue gas, H2S, CL2, CO, CO2, SO2, SO3, organic compounds, such as NOX, CS2, NH3, oil and solid particles, the emission of boiler flue gas emissions is to meet the standard. Only 0.01% of sulfur emissions.
Attachment 2 : Refining carbon data from waste tyre pyrolysis plant
Project inspection
Measured value
Suction iodine value g/kg
≈114(g/kg)
DBP absorption value (B method)
10-5m3/kg
≈80(10-5m3/kg)
Nitrogen adsorption specific surface area 103m2/kg
≈76(103m3/kg)
pH value
8.6
Add and subtract heat（125℃） % ash content（825℃） %
≈16.5%
500 μ m screening content % 45 μ m screening content impurity
≈0.7% (125℃%)
%
0·0000—0.0002 ≈0·008 NO
300% stress at definite elongation MPa
≈-6·0
Volatile（950℃）
≈3.2%
%
Attachment 3 : The product main quality indicators
Item
Diesel specs.
Test method
density(20℃)KG/㎡
Actual
GB/T1884 GB/T1885
Sulfur ﹪(m/m)
≤0.02—0.1
GB/T380
Chroma
＜3.5
GH/T6540
Water ％(m/m)
Trail
GB/T260
10％residues ﹪(m/m)
≤0.3
GB/T268
ɡ
Distilation
Ash ﹪(m/m)
50％℃
≤300
90％℃
≤355
95％℃
≤360
GB/T6536
≤0.03—0.1 GB/T508
Mechanical impurities
No
GB/T511
Kinematic （20℃),m ㎡/g
3.0～8.0
GB/T265
Freezing point ℃
≤0
GB/T510
Cold filtration point ℃
≤3
SH/T0248
viscosity
Attachment 4 : Technology patent documents
Attachment 5 : Technological achievements appraisal file
Attachment 6 : ďźŒ Heating ways and options We recommend to choose according to local energy situation specific. In terms of our equipment, can use many kinds of energy, such as coal, fuel oil, natural gas, recovery of non-condensable gas, electricity and so on, the enterprise can choose from reality.About coal, fuel oil, natural gas, recovery of the non-condensable gas the heat source is usually use of conventional fuels is known to all. Our equipment is mainly adopts the fuel as the heat source of heat. We especially introduce the new heating mode, i.e., no emissions, no pollution, high energy saving new technology of electromagnetic heating for reference;If the investor in the local power supply is adequate, and the price is cheap, can consider to use, however, if the electricity shortage, the price is very high, the proposal USES conventional coal, fuel oil, natural gas, recovery of the non-condensable gas such as heat source.