Premier Heavy Engineering

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Global Suppliers : Wind Turbine Parts

An ISO 9001 certified engineering firm based at Pune, India

What We Do Complete manufacture including fabrication, machining, blasting and painting of wind turbine steel parts like disc rotor, stator ring, stator carrier, rotor housing and supporting structure

Complete machining of rotor hubs, blade adaptor, axle pin and main carrier made from castings

Team of talented designers with Ideas & Solid Edge packages for designing jigs, fixtures & other tooling

Total sub-component

Qualified welders as per DIN Standards for all SMAW, GTAW, FCAW, SAW welding

solutions for heavy

processes

manufacturing and

ASNT level !! personnel for Ultrasonic Tests, Radiographic Tests, Penetrant Tests and Magnetic Particle Tests as per American Society Non Destructive Test Standards

precision engineering

Third Party Inspection to monitor all the manufacturing processes – from raw material procurement, plate cutting, fitup, welding, NDT of welding, machine drilling & tapping, painting & packing

Rotor housing and supporting structure for 1.5 MW wind turbine

Infrastructure for

Wind Turbine Heavy Fabrication Oxyfuel CNC Profile Cutting Machine

Plate bending machine

Vertical turning center machining a stator carrier

Vertical turning center machining a disc rotor

Description

Specification

Shop Space

160,000 sq. ft.

Overhead Cranes

3 to 25 Metric tons

Jib Cranes

0.2 to 2 Metric tons

CNC Profile Cutting Machine

2500 mm x 12000 mm with 2 oxyfuel torches and plasma cutting head with most advanced 2D nesting software, sophisticated Burny Control

Plate Bending Machine

3 Roller pyramid type, width 2000 mm and max rolling capacity 55 mm for mild steel

Shot Blasting Booth

3 units, Size: 8000 x 8000 x 5000 mm

Paint Booth with oven

3 units, Size: 8000 x 8000 x 5000 mm

FCAW welding machine ( 600 Amp)

35 units

SAW welding machine (1000 Amp)

1 unit

GTAW welding machine (400 Amp)

3 units

SMAW welding machine (600 Amp)

8 units

Root pass welding machine (600 Amp)

2 units

Vertical turning and boring center

4 units, Dia 6000 mm X 2500 mm Ht

Radial drilling machine

5 units

Universal Drilling machine

2 units

Drilling SPM for pole shoe holes

1 unit

Inspection instruments like Inside Micrometer, Outside Micrometer, Depth Micrometer, Depth vernier, Slip Gauge Box, Bore Gauges etc.

Paint checking instruments like dry film thickness gauge, wet sponge test, pull o! adhesion test, blasting checking gauges etc.

Welding positioner 6 ton x " 4200 mm x3000 mm Ht. x 135 째 tilting with variable speed to table & tilting Ultrasonic testing machine for Non Destructive Testing of welding joints Welding of disc rotor on welding positioner

Infrastructure for

Machining of Wind Turbine SG Iron Team of talented designers and engineers

Horizontal machining centre for wind turbine parts Description

Specification

Shop Space

40,000 sq. ft.

Overhead Cranes

3 to 15 tons capacity 2 units (transverses 2200 mm x 1600 mm x

CNC Horizontal Machining Center

1100 mm), automatic pallet changer (1250 mm x 1250 mm), ATC-60 tools capacity 2 units

CNC Special Purpose Machine

Mitsubishi Plano Miller

(transverses 2000 mm x 810 mm x 810 mm)

CNC Turning Lathe CNC Vertical Turning Lathes Plano milling machine (Mitsubishi)

3500 mm distance between centers, swing 1500 mm 2 units Transverses (4000 x 3000 x 1500 mm) with ATC – 80 tools size size (12 x 6.8 x 5 meter)

5-Axis Plano Milling machine

transverses (7.5 x 2.2 x 1 meter)

(Waldrige)

with ATC – 204 tools with 5 pallet

3 dimensional co-ordinate measuring machine

changer Range of drilling machines

5 units

Multistage uni parallel shot blasting

Size: 5000 mm x 4000 mm x 3500 mm (l

machine

x w x h)

3 dimensional co-ordinate measuring machine Paint Booth

Size: 4000 mm x 3000 mm x 2000 mm Size: 5050 mm x 8050 mm x 4200 mm Paint booth

65 year old engineering and automotive business ISO 9001 certified state-of-the-art facility situated at Chinchwad, Pune, the manufacturing hub of India 150kms from Mumbai, the commercial capital of India Total land area of 30 acres with nearly 200,000 sq.ft of shed space dedicated to the wind turbine parts business

impact | www.inimpact.com

Preferred suppliers to Enercon and Regen Powertech

Corporate Office: 58, Nariman Bhavan, Nariman Point, Mumbai 400021, India. Tel: +91-22-30281250 / 30281251, Fax: +91-22-30281253 Registered Office & Works: Mumbai-Pune Road, Chinchwad, Pune 411019, India. Tel: +91-20-66310000 / 27475161, Fax: +91-20-66310371

visit us at www.premier.co.in