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Global Suppliers : Wind Turbine Parts
An ISO 9001 certified engineering firm based at Pune, India
What We Do Complete manufacture including fabrication, machining, blasting and painting of wind turbine steel parts like disc rotor, stator ring, stator carrier, rotor housing and supporting structure
Complete machining of rotor hubs, blade adaptor, axle pin and main carrier made from castings
Team of talented designers with Ideas & Solid Edge packages for designing jigs, fixtures & other tooling
Total sub-component
Qualified welders as per DIN Standards for all SMAW, GTAW, FCAW, SAW welding
solutions for heavy
processes
manufacturing and
ASNT level !! personnel for Ultrasonic Tests, Radiographic Tests, Penetrant Tests and Magnetic Particle Tests as per American Society Non Destructive Test Standards
precision engineering
Third Party Inspection to monitor all the manufacturing processes – from raw material procurement, plate cutting, fitup, welding, NDT of welding, machine drilling & tapping, painting & packing
Rotor housing and supporting structure for 1.5 MW wind turbine
Infrastructure for
Wind Turbine Heavy Fabrication Oxyfuel CNC Profile Cutting Machine
Plate bending machine
Vertical turning center machining a stator carrier
Vertical turning center machining a disc rotor
Description
Specification
Shop Space
160,000 sq. ft.
Overhead Cranes
3 to 25 Metric tons
Jib Cranes
0.2 to 2 Metric tons
CNC Profile Cutting Machine
2500 mm x 12000 mm with 2 oxyfuel torches and plasma cutting head with most advanced 2D nesting software, sophisticated Burny Control
Plate Bending Machine
3 Roller pyramid type, width 2000 mm and max rolling capacity 55 mm for mild steel
Shot Blasting Booth
3 units, Size: 8000 x 8000 x 5000 mm
Paint Booth with oven
3 units, Size: 8000 x 8000 x 5000 mm
FCAW welding machine ( 600 Amp)
35 units
SAW welding machine (1000 Amp)
1 unit
GTAW welding machine (400 Amp)
3 units
SMAW welding machine (600 Amp)
8 units
Root pass welding machine (600 Amp)
2 units
Vertical turning and boring center
4 units, Dia 6000 mm X 2500 mm Ht
Radial drilling machine
5 units
Universal Drilling machine
2 units
Drilling SPM for pole shoe holes
1 unit
Inspection instruments like Inside Micrometer, Outside Micrometer, Depth Micrometer, Depth vernier, Slip Gauge Box, Bore Gauges etc. Paint checking instruments like dry film thickness gauge, wet sponge test, pull o! adhesion test, blasting checking gauges etc. Welding positioner 6 ton x " 4200 mm x3000 mm Ht. x 135 째 tilting with variable speed to table & tilting Ultrasonic testing machine for Non Destructive Testing of welding joints Welding of disc rotor on welding positioner
Infrastructure for
Machining of Wind Turbine SG Iron Team of talented designers and engineers
Horizontal machining centre for wind turbine parts Description
Specification
Shop Space
40,000 sq. ft.
Overhead Cranes
3 to 15 tons capacity 2 units (transverses 2200 mm x 1600 mm x
CNC Horizontal Machining Center
1100 mm), automatic pallet changer (1250 mm x 1250 mm), ATC-60 tools capacity 2 units
CNC Special Purpose Machine
Mitsubishi Plano Miller
(transverses 2000 mm x 810 mm x 810 mm)
CNC Turning Lathe CNC Vertical Turning Lathes Plano milling machine (Mitsubishi)
3500 mm distance between centers, swing 1500 mm 2 units Transverses (4000 x 3000 x 1500 mm) with ATC – 80 tools size size (12 x 6.8 x 5 meter)
5-Axis Plano Milling machine
transverses (7.5 x 2.2 x 1 meter)
(Waldrige)
with ATC – 204 tools with 5 pallet
3 dimensional co-ordinate measuring machine
changer Range of drilling machines
5 units
Multistage uni parallel shot blasting
Size: 5000 mm x 4000 mm x 3500 mm (l
machine
x w x h)
3 dimensional co-ordinate measuring machine Paint Booth
Size: 4000 mm x 3000 mm x 2000 mm Size: 5050 mm x 8050 mm x 4200 mm Paint booth
65 year old engineering and automotive business ISO 9001 certified state-of-the-art facility situated at Chinchwad, Pune, the manufacturing hub of India 150kms from Mumbai, the commercial capital of India Total land area of 30 acres with nearly 200,000 sq.ft of shed space dedicated to the wind turbine parts business
impact | www.inimpact.com
Preferred suppliers to Enercon and Regen Powertech
Corporate Office: 58, Nariman Bhavan, Nariman Point, Mumbai 400021, India. Tel: +91-22-30281250 / 30281251, Fax: +91-22-30281253 Registered Office & Works: Mumbai-Pune Road, Chinchwad, Pune 411019, India. Tel: +91-20-66310000 / 27475161, Fax: +91-20-66310371
visit us at www.premier.co.in