Complete Machining Solutions
Premier’s Machine Tool Division pioneered machine tools in India in 1941 and today is one of the largest players in India. Premier has a state-of-the-art ISO 9001-2008 certified production facility and sophisticated technology centres located at Chinchwad Pune, Gurgaon & Bengaluru. Premier’s core strength is design and development, with a strong emphasis on innovation and design centres at Pune and Bengaluru. The wide range of Premier Machine Tools include CNC Gear Cutting Machines, CNC Vertical Turning & Turnmill Centers, Machining Centers and Custom Built Special Purpose Machines.
index
Gear Cutting Machines
Pg.
2 3 Axes CNC Gear
Pg.
Hobbing Machine
46 Axes CNC Gear
Hobbing Machine
Pg.
66 Axes CNC High
Pg.
Speed Gear Hobbing Machine
83 Axes CNC Gear
103 Axes CNC Gear
Pg.
Shaping Machine
123 Axes CNC Gear
Pg.
Tooth Chamfering & Rounding Machine
Shaving Machine
Vertical Turning & Boring Machines
Pg.
18CNC Vertical Turning Center
Pg.
20CNC Vertical Turning Lathe
Pg.
22CNC Vertical Turning,
Boring & Milling Machine
32Vertical Machining Center
24Heavy Duty Double Column CNC
Vertical Turning & Boring Machine
Special Purpose Machines
Machining Centers
Pg.
Pg.
Pg.
34Horizontal Machining Center
Pg.
38SPM for Conrod
Pg.
39Rotary Milling Machine
Duplex Milling Machine
Our Clients Gear Cutting Machines
Vertical Turning & Boring Machines
Machining Centers
Special Purpose Machines
gear cutting machines
CNC Gear Hobbing Machines
PHA series gear hobbing machines developed for autocomponent manufacturer and engineering industry. PHA series machines are capable of cutting spur gears and helical gears up to 10 mm module. Crown hobbing and taper gears are also possible. Suitable for shaft and ring type of components. PHA series can be offered with Electronic Gear Box (EGB) & Quick Hob Arbor Clamping (SK40 Taper).
PHA Series
2
Speed - Torque - Power Diagram
3 Axes CNC Gear Hobbing Machines Standard Features Infinitely variable hob speeds
Optional Features
This information for other make motors and machines models is available on request.
Technical Specifications
Infinitely variable tangential feed
Particulars
Hydraulic work clamping base
Max workpiece diameter
mm
250
400
630
900
Programmable automatic hob shifting
Hob arbor quick clamping device
Max module
mm
6
8
10
10
Capable of crown hobbing & taper hobbing
Electronic Gear Box (EGB) for PHA 250 / 630 / 900
Min no. of teeth
no.
3
6
8
8
Max axial travel
mm
245
400
425
425
Dialogue programme
Auto loader
Diameter of table
mm
250
400
550
700
LM guideways for PHA 250 / 400
Revolving center for support column
Hob speed range
rpm
Electronic Gear Box (EGB) for PHA 400
LM guideways for PHA 630
Infinitely variable axial and radial feed
Magnetic chip conveyor with chip trolley AC for CNC cabinet Duplex worm and worm wheel for table drive (2 start for PHA-250)
CNC Tail Stock to ensure better clamping force for PHA 250 Offset hob head / cut-away hob head
Units
PHA 250 PHA 400 PHA 630 PHA 900
80 - 625 80 - 500 62 - 390
62 - 390
Rapid traverse Axial rapid traverse
mm/min
640
2000
430
430
Radial rapid traverse
mm/min
3000
1000
1000
1000
Tangential rapid traverse
mm/min
224
210
210
210
Spindle power (cont.)
kW
7.5
12
12
12
Total connected load
kVA
32
35
35
45
3
CNC Gear Hobbing Machines
PHB series gear hobbing machines are capable of cutting spur gears and helical gears upto 5 mm module. Suitable for shaft and ring type of components. These are 6 axes high speed hobbing machines with backlash free hob & work table drives. PHB series machines are with moving main column.
PHB Series
4
Speed - Torque - Power Diagram
6 Axes CNC Gear Hobbing Machines Standard Features
Optional Features
Continuous path CNC for 6 axes
Power clamping base
Double start index drive with hydraulic arrangement for blacklash elimination
Higher power motor for hob drive
Automatic hob head swivel
Auto loader
Automatic hob shifting
Electrostatic oil mist collector
Hob arbor quick clamping device Dialogue programme
Four start index drive
Revolving center in support column
This information for other make motors and machines models is available on request.
Technical Specifications Particulars Max workpiece diameter Max module Max axial travel Standard / Optional Radial traverse(Min/Max) Table speed (Min/Max) Standard (two start index drive) Optional (four start index drive) Hob speed range Standard
Units
PHB 150
PHB 250
mm mm
150 5
250 5
mm mm
200 / 400 10 / 160
200 / 400 25 / 225
rpm rpm
1 / 125 2 / 250
1 / 55 2 / 110
rpm
125 - 750
125 - 750
Fully enclosed splash guard
Optional I
rpm
150 - 900
150 - 900
Electronic Gear Box (EGB)
Optional II
rpm
200 - 1200
200 - 1200
degree
+30 / -45
+30 / -45
mm/min mm/min kW kVA
5000 3000 9 50
5000 3000 9 50
Automatic safety retract Magnetic chip conveyor with chip trolley Hydraulic oil cooling unit AC for CNC cabinet
Hob head swivel Max feed and rapid traverse rate Axial and radial Tangential Main motor power (cont.) Total connected load
5
CNC High Speed Gear Hobbing Machines
PHC series machines are high speed gear hobbing machines developed for autocomponent manufacturer and engineering industry. PHC series machines are capable of cutting spur gears and helical gears upto 5 mm module. Crown hobbing and taper gears are also possible. Suitable for shaft and ring type of components. PHC series gear cutting machines are with integral motors for hob head and table with quick hob arbor clamping for better accuracy and productivity. These machines are suitable for dry cutting.
PHC Series
6
Speed - Torque - Power Diagram
6 Axes CNC High Speed Gear Hobbing Machines Standard Features
Optional Features
This information for other make motors and machines models is available on request.
Technical Specifications
Continuous path CNC for 6 axes Integral motors for hob head and table
Configured for skive hobbing with automatic stock divider
Particulars
Spindle taper HSK A63 LM guideways
Units
PHC 150
PHC 250
Max workpiece diameter
mm
150
250
Equipment for dry cutting
Max module
mm
5
5
Max radial travel
mm
150
200
Hob spindle integrated clamping device Fully enclosed splash guard
Electrostatic oil mist collector
Max tangential travel
mm
200
200
Max axial travel
mm
300
300
Dialogue programme Coolant equipment
Hob speed (Max)
mm
3000
3000
Hob arbor Dia 22, 27 and 40 mm
Table speed (Max)
rpm
1000
1000
Automatic hob head swivel Automatic hob shifting Hydraulic power clamping base for workpiece Magnetic chip conveyor
Revolving center in Tail stock
degree
Âą 45
Âą 45
Rapid traverse X axis (Radial)
mm/min
10000
10000
Y axis (Tangential)
mm/min
7500
7500
Z axis (Axial)
mm/min
10000
10000
Hob spindle motor power (cont.)
kW
22
22
Total connected load
kVA
55
55
Automatic safety retract Hydraulic oil cooling unit AC for CNC cabinet
Auto loader
Hob head swivel (A axis)
7
CNC Gear Shaping Machine
PSC series gear shaping machines developed for autocomponent manufacturer and engineering industry. PSC series gear shaping machines are capable of cutting internal and external gears upto 5 mm module & face width upto 50 mm and can cut spur, helical gears with tilting column facility. Machine with electronic helical guide can be offered. These are high speed machines with hydrostatic spindle and Electronic Gear Box (EGB).
PSC Series
8
Speed - Torque - Power Diagram
3 Axes CNC Gear Shaping Machine Standard Features Spur hydrostatic guide and hydrostatic spindle
Optional Features
This information for other make motors and machines models is available on request.
Technical Specifications
Helical hydrostatic guide
Particulars
Tilting column (0 to 15 degree)
Max workpiece diameter
mm
250
Chain type / Ring type auto workloader, pick & place type
Max swing diameter
mm
350
Max module
mm
5
Quick cutter clamping arrangement ISO 40
Max face width
mm
50
Max helix angle
degree
± 45
Cutter offset
mm
± 25
Max adjustment of stroke position
mm
75
Min/Max stroke rate
str/min
180 - 1800
AC for control panel
Radial axis rapid traverse
mm/min
5000
Magnetic chip conveyor with chip trolley
Spindle motor power (cont.)
kW
9
Total connected load
kVA
40
Cutting cycle through dialogue programme Automatic cutter positioning mechanism at top position Duplex worm and worm wheel drive for table and cutter 1 - ¾” cutter adaptor with manual clamping Hydraulic oil cooling unit
Mechanical guides for large face width Electronic helical guide Tail stock
Units
PSC 250
9
CNC Gear Tooth Chamfering and Rounding Machine
PRA series gear tooth chamfering and rounding machines developed for autocomponent manufacturer. PRA series machines are capable of chamfering and rounding gear upto 4 mm module with twin spindle cutter head or two separate cutter heads.
PRA Series
10
3 Axes CNC Gear Tooth Chamfering and Rounding Machine Standard Features 3 axes CNC
Optional Features
Technical Specifications
Magnetic chip conveyor with chip trolley
Particulars
Fully enclosed splash guard
Units
PRA 200
Max workpiece diameter
mm
200
Module
mm
1-4
Tooth pointing angle obtainable on workpiece
degree
70 - 120
Cutter spindle head swivel angle
degree
-15 - +60
Twin spindle cutter head or separate two cutter heads
Cutter spindle motor (AC induction)
kW/hp
1.5 / 2
Type of cutter head
-
Twin Spindle
Hydraulic quick clamping / declamping of workpiece
Work head traverse
mm
550
Cutter head traverse
mm
400
Total connected load
kVA
20
Separate AC servo motors for cutter & work head Coolant equipment for wet cutting & chip flushing LM guideways Capable of chamfering, pointing, roofing, rounding and deburring
Peg locator for accurate positioning of components
Coolant gun Voltage stabilizer
AC for CNC cabinet
11
CNC Gear Shaving Machine
PSS 300 series 3 axes gear shaving machine is compact & rugged suitable for finishing operation of gears upto 4 mm module & workpiece diameter upto 300 mm. It is capable to machine spur & helical gears of both shaft and ring type of components. Shaving cycles such as plunge, under pass, progressive diagonal & parallel are also possible. Crowning & tapering operations can be done. Operator friendly dialogue programme for easy setup.
PSS Series
12
3 Axes CNC Gear Shaving Machine Standard Features
Optional Features
Technical Specifications
Precision ball Screw for X, Y & Z axes
Chip conveyor
Particulars
Steady rest
LM guideways for X, Y & Z axes
Autodoor opening and manual closing
Machine mounted control panel
Auto loader
Units
PSS 300
Max diameter of workpiece
mm
300
Min diameter of workpiece
mm
35
Max module
mm
4
Max diameter
mm
250
Manual chip tray
Min diameter
mm
170
Manual and Hydraulic Tail stock on table
Bore diameter
mm
63.5 / 100
degree
Âą 25
Fully enclosed splash guard
Speed
rpm
400
Vertical in feed (X axis)
mm
150
Perpendicular to workpiece (Y axis)
mm
50
Parallel to workpiece (Z axis)
mm
150
kVA
25
Machine pendant
Crowing and taper shaving Dialogue programme AC for CNC cabinet
Fume Extractor
Cutter
Max cutter head swivel angle Stroke length
Total connected load
13
components Premier machines are built with robust castings, features & world class components
PHA Series Gear Hobbing Machine Bed & Table Slide Assembly with LM Guideways Rigid & thermally stable construction, well ribbed castings in FG300 Grade duly stress relieved / seasoned, with in-build leak proof tank with precision guideways. LM guideways to ensure smooth radial motion.
14
PHA Series Hob Head Assembly for Gear Hobbing Machine Sturdy Structural Parts / Design to take care of all type of loads during teeth cutting. Universal hob head enabling hobbing of various types of components.
13 15
Gear Shaping Operation Gear Hobbing Operation
16
vertical turning & boring machines
CNC Vertical Turning Center
Small vertical turning lathe is basically designed to cater needs of small component turning such as valves, pumps, autocomponents. This is a very compact and cost effective machine. Live turret with ‘C’ axis can be offered.
PTA Series
18
Speed - Torque - Power Diagram
CNC Vertical Turning Center Standard Features Stainless Steel telescopic covers 3 Jaw hydraulic self centering chuck
Optional Features
This information for other make motors and machines models is available on request.
Technical Specifications
12 stations turret
Particulars
Dual pressure clamping arrangement
Units
PTA 40
PTA 80
Table diameter
mm
315 / 400
500 / 630 / 800
Swing diameter
mm
630
1100
Live spindle and C axis
Centralized automatic lubrication
Set of hard jaws / soft jaws
Fully enclosed splash guard
Swing in front of crossrail
mm
450
500
Chip conveyor with chip trolley
Admit between crossrail bottom and table top
mm
550
1100
Constant surface speed and threading function
Magnetic chuck
Max load on table
kg
600
2000
Table speed
rpm
50 - 2400
20 - 600
Horizontal traverse (X axis)
mm
-30 +300
-50 +530 / 600
Vertical traverse (Z axis)
mm
600
800
Main motor power (cont.)
kW
18
22
Total connected load
kVA
35
50
MPG with separate pendent box 8 station turret with standard tool disc Coolant system AC for CNC cabinet
Provision of Tail stock RH version machines available Ram type version with ATC
19 2
CNC Vertical Turning Lathe
PTB series machines are medium sized, robust machines ideally designed to turn components upto diameter 1800 mm. PTB series machines are available with ram or turret. These machines can be customized for various features.
PTB Series
20
Speed - Torque - Power Diagram
CNC Vertical Turning Lathe Standard Features
Optional Features
This information for other make motors and machines models is available on request.
Technical Specifications
Stainless steel telescopic covers
3 jaw self centering hydraulic chuck
Particulars
Two speed table drive
Ram in lieu of turret
5 face turret
Units
PTB 105
PTB 125
PTB 150
PTB 200
Table diameter
mm
1000
1200
1500
1800
12 / 20 tool ATC
Swing diameter
mm
1600
1600
1600
2000
Manually operated 4 jaw chuck
Higher admit under crossrail
Height under crossrail
mm
750
750
750
1650
AC unit for CNC control cabinet
Higher table speed / motor power
kg
5000
9000
8000
9000
Table speed
rpm
3.15 - 355
3.15 - 355
3.15 - 355
2 - 285
Fully enclosed splash guard
Chip conveyor with chip trolley
Horizontal traverse (X axis)
mm
-40 +880
-50 +700
-50 +950
-50 +1000
Fixed crossrail
Moving crossrail
Vertical traverse (Z axis)
mm
700
700
700
700
Vertical traverse of crossrail*
mm
600
600
800
-
Main motor power (cont.)
kW
30
60
60
60 / 75
Total connected load
kVA
150
175
150
150
Thermosymmetric machine base
Max load on table
* (Not applicable in case of fixed crossrail machine)
21 4
CNC Vertical Turning, Boring & Milling Machine
PTC series machines are the modern CNC Vertical Turning Machines. Boring and milling operations are possible with live spindle. PTC series machines can be offered in three basic models with different table sizes ranging from diameter 1000 mm to 3000 mm. These machines can be customized for various features.
PTC Series
22
Speed - Torque - Power Diagram
CNC Vertical Turning, Boring & Milling Machine Standard Features
Optional Features
This information for other make motors and machines models is available on request.
Technical Specifications
4 jaw box type chuck arrangement
3 jaw self centering hydraulic chuck
Particulars
Moving crossrail
Additional ram for PTC 2300
12 station floor mounted ATC
Units
PTC 1600
PTC 2300
PTC 2800
Table diameter
mm
1000 / 1250 / 1500
1800 / 2000
2000 / 2500
Max swing diameter
mm
1600
2300
2800
Max turning height
mm
1200 / 1600
1500
2000
mm
1130 / 1530
-
-
kg
9000
12000
25000
Swivelling pendant
Automatic pallet changer
Stainless steel telescopic covers
Extended travel to ram head
Height with live spindle
Flood coolant system
Grinding attachment
Table speed
rpm
3.15 - 300
3.15 - 260
3.15 - 200
AC for control cabinet
Angular & universal milling attachments
Horizontal travel of ram head (X axis)
mm
- 80 +950
- 200 +1250
-1550 +1550
Vertical travel of ram (Z axis)
mm
1000 / 1250
Vertical travel of crossrail - in steps of 100 mm, 200 mm, 300 mm
mm
600 / 1000
1000 / 1200
1500 / 1200
Cross section of ram
mm
240 x 240
240 x 240
240 x 240
Main motor power (cont.)
kW
60
60
60
Total connected load
kVA
175
175
175
Fully enclosed splash guard Hydrostatic guideways Hydrostatic table for PTC 2800
Tool probing system Live spindle with C axis Chip conveyor with chip trolley
Max load on table
1000 / 1500
1000 / 1500
23 6
Heavy Duty Double Column CNC Vertical Turning & Boring Machine
PTD series machines are large heavy duty vertical turning machines available with swing diameter 4000, 5000, 6000 mm as per requirement of customers. These machines are suitable for heavy engineering industry such as windmill components, power industry, turbines etc. Table is with hydrostatic bearings. These machines can be customized for various features.
PTD Series
24
Speed - Torque - Power Diagram
Heavy Duty Double column CNC Vertical Turning & Boring Machine This information for other make motors and machines models is available on request.
Standard Features
Technical Specifications
Fixed or moving crossrail
Particulars
C axis with backlash removal arrangement
Units
PTD 4000
PTD 6000
Table diameter
mm
3200
5000
Max swing diameter
mm
4000
6000
Table with hydrostatic bearing
Max turning diameter
mm
4000
6000
max. rpm
80
40
Hydrostatic guideways
Crossrail travel
mm
1500
1800
Live spindle with ram
Max height under ram with standard tool holder (with 250 mm length)
mm
3200
3500
AC for control panel
Max load on table
kg
50000
50000
mm
1500
2000
mm x mm
300 x 300
360 x 300
Left of center
mm
200
200
Right of center
mm
2250
3250
Left of center
mm
2250
3250
Right of center
mm
200
200
Main motor power (cont.)
kW
100
160
Total connected load
kVA
400
500
Flood coolant system Stainless steel telescopic cover Floor mounted ATC (12/20 tools) One or Two rams
Table speed
Vertical travel of LH & RH ram or single ram Ram size RH ram head travel
LH ram head travel
25 8
components
Gear Rim for Heavy Machine (6 meter) VTL
Premier machines are built with robust castings, features and world class components
26
Table Casting for Heavy Machine (6 meter) VTL Huge bed castings with thermosymmetric design well proportioned to absorb all static, dynamic & cutting forces during metal cutting. Thickness & ribbing of casting is specially designed for vibration free operations & total rigidity of machine. Castings are stress relieved.
27
Column with Ball Screw & LM Guideways for small VTLs Rigid Construction for heavy cutting at higher speed with better accuracy with precision ball screw & LM guideways.
Hydrostatic Guideways for X & Y Hydrostatic guideways for good dampening at heavy cutting loads No metal to metal contact and hence no wear and tear of guideways.
28
Ram Head Assembly for VTL Robust Ram head with a square ram for stability and rigidity. The vertical movement of ram is through ball screw & is hydraulically counter balanced. Live tool option is available for turning, boring, milling, drilling and tapping etc. Grinding attachment can be provided as an extended feature.
29
Auto Tool Changer (ATC) ATC with 12 / 20 Station disc type to accept turning as well as rotating type tool holder. Floor mounted / crossrail mounted construction available.
30
machining centers
Vertical Machining Center
Premier vertical machining centers are cost effective, suitable for tool room, automobile component manufacturer and engineering industry.
PVM Series
32
Speed - Torque - Power Diagram
Vertical Machining Center Standard Features Precision ballscrews
Optional Features
LM guideways
Ultra isolation transformer
Pneumatic tool declamping
Chip conveyor with trolley
Mechanical counter balancing for vertical axis
High pressure coolant through tool
20 tool ATC
Spindle taper ISO 40
Fully enclosed splash guard
10000 / 8000 direct drive / belt driven spindle
Spindle taper BT 40
24 tool ATC Auto pallet changer
This information for other make motors and machines models is available on request.
Technical Specifications Particulars
Units
PVM 40
PVM 65
Work area
mm
460 x 900
610 x 1250
Distance from table top to spindle face
mm
100 - 610
130 - 750
X axis
mm
610
1065
Y axis
mm
460
620
Z axis
mm
510
620
rpm
60 - 6000
60 - 6000
Feed rate
mm/min
1 - 10000
1 - 10000
Rapid feed rate ( X / Y / Z axis)
mm/min
32 / 32/ 32
32 / 32/ 32
Max load on table
kg
4250
1200
Tool change time
sec
2.5
5
Spindle motor power (cont.)
kW
7.5
7.5
Total connected load
kVA
32
38
Traverse
Spindle speed
33
Horizontal Machining Center
Premier horizontal machining centers can be customized for X, Y, Z strokes, & spindle motor power. Attachments like angular head, universal milling head and grinding can be offered. Spindle with quill with rotary or fixed table can be offered.
PHM Series
34
Speed - Torque - Power Diagram
Horizontal Machining Center Standard Features APC (2 pallets) for PHM 630 / 800 / 1000 ATC (40 tool stations) Flood coolant system 1 degree x 360 positions table indexing (for PHM 630 / 800 / 1000) AC for CNC cabinet
Optional Features B axis for table
This information for other make motors and machines models is available on request.
Technical Specifications Units
PHM 630
PHM 800
PHM 1000
PHM 1500
Column longitudinal travel (X axis)
mm
800
1000
1250 / 1850
1850
Spindle vertical travel (Y axis)
mm
710
710
900 / 1250
1250
Linear scales for axes
Saddle with column travel (Z axis)
mm
710
710
710 / 1200
1200
Coolant through spindle
Size of pallet / table
mm x mm
630 x 630
800 x 800
1000 x 1000*
1500 x 1500
kg
1000
1100
1500
3000
mm/min
20000
16000
15000
10000
Spindle speed
rpm
20 - 3200
20 - 3200
40 - 3600
40 - 3600
Spindle power
kW
11 / 15
11 / 15
11 / 15
22 / 27
Total connected load
kVA
150
150
150
200
Additional ATC capacity : 60 / 80 / 120 tools Chip conveyor with trolley Tool length measuring and compensation
Optional Accessories Isolation transformer for CNC Paper band filtration system Voltage stabilizer Hydraulic oil cooling unit
Particulars
Max load on pallet (table) Rapid feed
* Optional 1000 x 1250 available
35
Column
components Premier machines are built with robust castings, features & world class components
Table
Duly stress relieved. FG 300 grade Honey comb type casting.
Head Stock Rugged head stock casting made of FG 300 grade suitable for spindle rigidity & stiffness. Two speed gearbox for speed range. Rigid tapping feature is available. Quill for additional spindle stroke.
Fixed & rotary table can be offered.
36
special purpose machines
SPM for Conrod
Premier offers customized special purpose machines to meet customer’s requirement on varied machine operations / options to improve productivity.
38
Rotary Milling Machine
Line boring machines Duplex milling machines Rotary milling machines Deep hole drilling machines Multi-spindle driling machines Fine boring machine
Duplex Milling Machine 39
website : www.premier.co.in
email : mtdsales@premier.co.in
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: 58, Nariman Bhavan, Nariman Point, Mumbai-400021. Tel : +91-22-6117 9000, 6117 9001 Fax : +91-22-6117 9003.
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: No. 549-A, Parallel to 14th Cross, IV Phase, Peenya Industrial Area, Bengaluru-560058. Tel : +91-80-2836 3071, 2836 3081 Fax : +91-80-2836 3901.
Chennai Branch
: T-8/1, 4th Main Road, Anna Nagar, Chennai–600004. Tel : +91-44-2619 0809 Fax : +91-44-2619 0302.
Kolkata Branch
: 1st Floor, Commerce House, Room No 7 & 7A, 2, Ganesh Chandra Avenue, Kolkata-700019. Tel : +91-33-2213 2953, 2213 2918.
New Delhi Branch
: No 407, 4th Floor, World Trade Center Barkhambha Lane, New Delhi-110001. Tel : +91-11-23413331 Fax : +91-11-2341 3332.
Gurgaon Branch
: 36 Milestone, NH-8 Opp. Indian Oil Petrol Pump, Near Hero Honda Chowk, Gurgaon-122001 (Haryana). Mob. : 09313420227, 09313263069, 09310201501.